WO2008039046A1 - Machine de séparation pour séparer le caoutchouc du câblé lors du recyclage de pneus usés - Google Patents
Machine de séparation pour séparer le caoutchouc du câblé lors du recyclage de pneus usés Download PDFInfo
- Publication number
- WO2008039046A1 WO2008039046A1 PCT/LT2007/000007 LT2007000007W WO2008039046A1 WO 2008039046 A1 WO2008039046 A1 WO 2008039046A1 LT 2007000007 W LT2007000007 W LT 2007000007W WO 2008039046 A1 WO2008039046 A1 WO 2008039046A1
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- WIPO (PCT)
- Prior art keywords
- machine
- processing
- paragraph
- machine according
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- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B2017/0416—Cooling the plastics before disintegration, e.g. freezing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2030/00—Pneumatic or solid tyres or parts thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Definitions
- the proposed machine for separating rubber from the cord can be used in the processing of old tires using cryogenic freezing of a whole tire or in general processing of tires in an ozone environment, followed by freezing at cryogenic temperature.
- Patent US 6,669,123 B2 U.S. Cl. 241/36, 160, 161; 37/161;
- a known method and apparatus for processing old car tires according to the patent US 3,718,284 U.S. Cl. 241/23, 241/65.
- worn tires are fed into a bath of liquid nitrogen and frozen to make the rubber brittle.
- Frozen tires from the bath are conveyed through the conveyor to the crushing mechanism.
- the crushing mechanism is made in the form of separately rotating cylinders.
- Below the crushing mechanism is a conveyor, which is equipped with a magnetic separator for separating the steel cord wire and the reinforcing wire from the side rings. Then the pieces of rubber and synthetic threads enter the hammer mill and then to the inclined screen.
- the specified method and apparatus have the following disadvantages: the destruction of the rubber shell of the tire, the separation of rubber from the cord and the collection of rubber is carried out in a cryogenic fluid, which significantly increases the duration, complexity and cost of processing worn tires; Before filling with cryogenic liquid, the cryostat must be cleaned of rubber crumb and cord, while a lot of effort is spent to remove the cord from the electrodes; The design of the electrode system is complex and practically unsuitable for normal operation.
- a known method and device for the destruction of old tires according to the patent of Russia N ° 2072263, sht. C1.B29B 17/00.
- the tire is cooled (frozen) to a brittle state in a cryogenic liquid medium, and crushing of the frozen rubber and its separation is effected by electric pulses.
- the device is equipped with external and internal perforated electrodes, taking the form of a tire.
- the electrodes on the surface have knives and needles that fit snugly against the surface of the tire.
- separators are placed, and at the bottom there are bins for collecting the resulting chips.
- the specified method and design of the device for separating rubber from the cord have several disadvantages: the destruction of the rubber shell of the tire, the separation of rubber from the cord and the collection of crumbs are carried out in a cryogenic fluid, which significantly increases the duration of the process and makes it complicated and expensive; to release the cryostat from crumbs and cords, it is necessary to first drain the cryogenic liquid, spend a lot of effort in order to remove the cord from the electrodes; high flow rate of cryogenic fluid to freeze an entire tire.
- the flow rate of liquid nitrogen is 1.3 - 1.5 kg per kilogram of frozen rubber;
- the design of the electrode system is complex and practically unsuitable for normal operation.
- a known method and device for the destruction of the rubber shell of tires in a gas environment containing ozone (patent application of Russia N ° 2004128495, MKI B29B017 / 00, B29K021 / 00).
- a distinctive feature of the method is the creation of mechanical stresses in the circumferential direction. Mechanical action is carried out sequentially, and compression is performed locally on the tire section. After the destruction of the rubber sheath of the tire, the products of destruction are crushed in an ozone environment.
- a device for creating a mechanical impact is made in the form of drums. One of the drums is equipped with a drive and rotates freely. At the same time, said drum has the possibility of reciprocating movement, for which it is equipped with a reciprocating movement drive.
- the specified method and device have the following disadvantages: when creating mechanical effects using drums and processing with ozone, synthetic threads begin to break, which leads to contamination of the crumbs; the presence of two drums to create mechanical effects increases the volume of the processing chamber and, accordingly, the processing time and ozone consumption increase; complex and expensive design of the drive for reciprocating movement of the drum and the sealing system of such a drive.
- Fig. 1 shows a structural diagram of a machine for separating rubber from a cord
- Fig. 2 shows a roller conveyor drive and a vibratory conveyor drive.
- the machine for separating rubber from the tire cord (Fig. 1) consists of a prefabricated casing 1, fixed to the base 2.
- Casing 1 is made in the form of several sections interconnected by flanges 3 by one of the known methods.
- Section 4 of a rectangular shape is designed to receive the tire 5, where it moves along the roller table to section 7.
- Section 7 of the first processing step is made in the form of a rectangular truncated pyramid and is designed to separate the rubber from the cord skeleton of the tire.
- Section 8 is attached to section 8, intended for the final, final separation of rubber from the cord.
- a press mechanism 9 is installed, consisting of two drive roller conveyors 10 and 11 mounted at an angle with respect to each other. Conveyors 10 and 11 have a common drive 12, which is shown in Fig.
- the drive 12 consists of a gearbox 14 of the electric motor 13, gear wheels 15 and drive chains 16.
- a shock mechanism 17 of the second processing stage is installed.
- the mechanism 17 consists of a base 18, which is mounted on the lower wall of section 7, a flat hammer 19 and a drive 20, for example, of a pneumatic type.
- the drive 20 is installed on the base 21, which is mounted on the upper wall of the section 7.
- a vibratory conveyor 22 of the cross-shaped type is installed.
- Fig. 2 shows a conveyor 22, which is equipped with a suspension 23, an eccentric 24 and an actuator 25, providing vibration of the conveyor groove and the movement of rubber crumb.
- a guide box 26 is installed, which ensures an accurate hit of the cord skeleton of the tire in the mechanism 27 of the third finishing stage of processing.
- the finishing mechanism 27 consists of several pairs of rollers 28, 29, 30 having a profile surface. Moreover, the rollers 28 have a diameter larger than the rollers 29 and 30. Accordingly, the gap between each pair of rollers decreases from a pair 28 to a pair 30.
- a pipe 31 is laid along the upper wall of sections 4 and 7, in which there is an opening for spraying a liquid refrigerant. To supply the liquid refrigerant to the pipe 31, a pipe 32 is welded into the section 4 housing. In sections 7 and 8 there is a pipe 33 that is connected to the pipe 34.
- the pipe 33 also has an opening for spraying the refrigerant inside the sections.
- a hopper 35 is attached to section 8, in which rubber crumb accumulates and into which the skeleton of the processed tire cord is dumped.
- a pipe 36 is welded into the wall of the hopper 35, through which the refrigerant vapor is vented to the atmosphere.
- the hopper 35 is equipped with a hinged lid 37 and a pocket 38, where, when opening, the lid 37 is placed.
- the lid is opened and closed by an actuator 39, for example, of a pneumatic type.
- the housing 1 of the machine around the perimeter has a thermal insulation 40.
- Section 4 is connected to the platform 41, in which the conveyor 42 is installed.
- the platform 41 is also provided with thermal insulation.
- the machine for separating rubber from the cord works as follows.
- the tire is placed in the transitional vestibule 41 and sent via conveyor 42 to the machine section 4.
- Pre-conduct cooling of the internal cavity of the machine inside the housing 1 through the nozzles 32 and 34, in the pipelines 31 and 33 serves a certain amount of refrigerant. This provides a decrease in temperature in the cavity of the chamber 1, which corresponds to the temperature of brittleness of the rubber, and improves the processing process.
- a tire 5 with rubber residues after ozone treatment in a frozen state is conveyed along the roller table 6 to the first processing step in the press mechanism 8 of section 7.
- a small amount of refrigerant is supplied to the housing of the chamber 1.
- the supply of a refrigerant ensures that the temperature inside the machine is minus 65-70 0 C.
- the main advantages of the machine allow us to achieve the goal of the invention: to obtain absolutely clean rubber with minimal costs crumb free of impurities of steel wire and synthetic threads, thereby increasing the yield of pure product.
- the main advantages of the machine for separating rubber from the cord the design of the machine allows you to process tires of passenger cars of all types and different sizes; the machine can easily be adapted for the processing of truck tires; full separation of rubber from synthetic threads and steel wire is provided; to separate the crumbs from the cord does not require the use of separate operations grinding the cord and subsequent separation.
Landscapes
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
Une machine de séparation pour séparer le caoutchouc du câblé lors du recyclage de pneus usés possède quelques traits particuliers. Elle est constituée de plusieurs sections qui comprennent des comprennent des mécanismes de traitement de pneus à trois stades. Les sections sont reliées entre elles, par exemple, par des brides. Le boîtier de la section de premier stade se présente comme une pyramide tronquée rectangulaire. Le premier stade de traitement s'effectue par un mécanisme de pressage de convoyeurs à rouleaux. Les convoyeurs sont disposés à un certain angle les unes par rapport aux autres; deux paires de cylindres sont dotées de supports réglables. Le deuxième stade de traitement s'effectue par un marteau plat. Le troisième stade de traitement, qui est un stade de finition terminal, s'effectue par trois paires de cylindres à surface profilée. Un tambour de transfert est raccordé à la section de réception de la machine, et une trémie est raccordée à la section de traitement de finition terminal, ladite trémie étant destinée à la collecte de miettes et de câblé. Dans la section de réception et la section du premier stade de traitement, on a disposé le long de la paroi inférieure un transporteur par vibrations de type à goulot. Le long de la paroi supérieur du boîtier de la machine on a monté une tuyauterie munie de tubulures, destinée à alimenter le corps avec un agent caloporteur liquide, par exemple, avec de l'azote liquide.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| LT2006079A LT5505B (lt) | 2006-09-27 | 2006-09-27 | Mašina gumai atskirti nuo kordo apdorojant senas padangas |
| LT2006079 | 2006-09-27 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2008039046A1 true WO2008039046A1 (fr) | 2008-04-03 |
Family
ID=39230403
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/LT2007/000007 Ceased WO2008039046A1 (fr) | 2006-09-27 | 2007-09-18 | Machine de séparation pour séparer le caoutchouc du câblé lors du recyclage de pneus usés |
Country Status (2)
| Country | Link |
|---|---|
| LT (1) | LT5505B (fr) |
| WO (1) | WO2008039046A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112757529A (zh) * | 2020-12-18 | 2021-05-07 | 禹欣涛 | 一种建筑废料粉碎装置 |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| LT5998B (lt) | 2012-05-30 | 2014-02-25 | Uab "Raidola" | Panaudotų padangų protektoriaus smulkinimo įrenginys |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1214445A1 (ru) * | 1984-08-15 | 1986-02-28 | Физико-технический институт низких температур АН УССР | Устройство дл переработки изношенных автопокрышек |
| SU1348190A1 (ru) * | 1986-02-12 | 1987-10-30 | Всесоюзный Научно-Исследовательский Институт Резинотехнического Машиностроения | Устройство дл измельчени крупногабаритных резиновых отходов |
| RU2111859C1 (ru) * | 1995-03-16 | 1998-05-27 | Открытое акционерное общество "Троицкая Технологическая Лаборатория" | Способ переработки резинотехнических изделий |
| FR2773727A1 (fr) * | 1998-01-22 | 1999-07-23 | Francois Jaccachoury | Dispositif de destruction de pneu et de matiere plastique par eau a haute pression |
Family Cites Families (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3462088A (en) | 1965-11-23 | 1969-08-19 | Mini Ind Constructillor | Machine for crumbling metallic chips |
| US3718284A (en) | 1971-04-26 | 1973-02-27 | V Richardson | Method of and apparatus for communiting rubber tires |
| US3825192A (en) | 1973-01-22 | 1974-07-23 | Jeffrey Galion Inc | Feeding mechanism for reduction apparatus |
| US4428535A (en) | 1981-07-06 | 1984-01-31 | Liquid Carbonic Corporation | Apparatus to cool particulate matter for grinding |
| US4529134A (en) | 1983-02-03 | 1985-07-16 | Williams Patent Crusher And Pulverizer Company | Self-clearing shredding apparatus and method of operation thereof |
| US4625924A (en) | 1985-08-27 | 1986-12-02 | Dresser Industries, Inc. | Hold down mechanism for reduction apparatus |
| ATE170443T1 (de) | 1991-06-13 | 1998-09-15 | Southern Rubber Pty Ltd | Verfahren zum wiedergewinnen von gummi aus altreifen |
| RU2072263C1 (ru) | 1993-12-01 | 1997-01-27 | Евгений Леонидович Блинков | Способ измельчения использованных автопокрышек и устройство для его осуществления |
| US5524838A (en) | 1994-10-07 | 1996-06-11 | Ellers; H. John | Method and apparatus for processing tires to reclaim rubber, metal, and fabric |
| US5863003A (en) | 1995-07-26 | 1999-01-26 | Smith; Leward M. | Waste processing machine |
| US6311908B1 (en) | 1998-05-22 | 2001-11-06 | Takuma Co., Ltd | Crushing method for waste containing materials unfit for crushing and apparatus for its practice |
| FR2785220B1 (fr) | 1998-11-02 | 2001-01-12 | Soc D Const De Machines De Rec | Procede de traitement et de recyclage de pneumatiques notamment et l'installation pour la mise en oeuvre du procede |
| AUPP794698A0 (en) | 1998-12-24 | 1999-01-28 | Medivac Technology Pty Ltd | Waste treatment apparatus |
| JP3029620B1 (ja) | 1999-03-08 | 2000-04-04 | 株式会社 森製作所 | 廃タイヤの粉砕方法及びその装置 |
| JP3612454B2 (ja) | 1999-10-01 | 2005-01-19 | 松下電器産業株式会社 | 排気循環手段を備えた回転式破砕機及びその制御方法、並びに該破砕機を用いた廃棄物処理装置 |
| DE10040602B4 (de) | 2000-08-16 | 2005-02-10 | Thomas Spyra Industrie- Und Umwelttechnik | Zerkleinerer |
| DE10056637B4 (de) | 2000-11-15 | 2005-10-13 | Metso Lindemann Gmbh | Verfahren und Anlage zur Zerkleinerung von Abfall |
| US6766970B2 (en) | 2000-12-06 | 2004-07-27 | Anthony J. Pecora | Method and apparatus for a crusher |
| CA2345393A1 (fr) | 2001-04-27 | 2002-10-27 | First American Scientific Corp. | Comminution cryogenique du caoutchouc |
| RU2004128495A (ru) | 2004-09-29 | 2006-03-10 | Роман Геннадьевич Дараганов (RU) | Способ разрушения резины подлежащих утилизации покрышек и устройство для его осуществления |
-
2006
- 2006-09-27 LT LT2006079A patent/LT5505B/lt not_active IP Right Cessation
-
2007
- 2007-09-18 WO PCT/LT2007/000007 patent/WO2008039046A1/fr not_active Ceased
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1214445A1 (ru) * | 1984-08-15 | 1986-02-28 | Физико-технический институт низких температур АН УССР | Устройство дл переработки изношенных автопокрышек |
| SU1348190A1 (ru) * | 1986-02-12 | 1987-10-30 | Всесоюзный Научно-Исследовательский Институт Резинотехнического Машиностроения | Устройство дл измельчени крупногабаритных резиновых отходов |
| RU2111859C1 (ru) * | 1995-03-16 | 1998-05-27 | Открытое акционерное общество "Троицкая Технологическая Лаборатория" | Способ переработки резинотехнических изделий |
| FR2773727A1 (fr) * | 1998-01-22 | 1999-07-23 | Francois Jaccachoury | Dispositif de destruction de pneu et de matiere plastique par eau a haute pression |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112757529A (zh) * | 2020-12-18 | 2021-05-07 | 禹欣涛 | 一种建筑废料粉碎装置 |
| CN112757529B (zh) * | 2020-12-18 | 2022-04-22 | 禹欣涛 | 一种建筑废料粉碎装置 |
Also Published As
| Publication number | Publication date |
|---|---|
| LT5505B (lt) | 2008-06-25 |
| LT2006079A (en) | 2008-04-25 |
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