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EP0757735B1 - Vehicle for use in repairing road surfaces - Google Patents

Vehicle for use in repairing road surfaces Download PDF

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Publication number
EP0757735B1
EP0757735B1 EP96905806A EP96905806A EP0757735B1 EP 0757735 B1 EP0757735 B1 EP 0757735B1 EP 96905806 A EP96905806 A EP 96905806A EP 96905806 A EP96905806 A EP 96905806A EP 0757735 B1 EP0757735 B1 EP 0757735B1
Authority
EP
European Patent Office
Prior art keywords
tool
compacting
compacting tool
vehicle according
scraper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP96905806A
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German (de)
French (fr)
Other versions
EP0757735A1 (en
Inventor
Gülertan Vural
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wacker Werke GmbH and Co KG
Original Assignee
Wacker Werke GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wacker Werke GmbH and Co KG filed Critical Wacker Werke GmbH and Co KG
Publication of EP0757735A1 publication Critical patent/EP0757735A1/en
Application granted granted Critical
Publication of EP0757735B1 publication Critical patent/EP0757735B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C23/00Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
    • E01C23/06Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
    • E01C23/065Recycling in place or on the road, i.e. hot or cold reprocessing of paving in situ or on the traffic surface, with or without adding virgin material or lifting of salvaged material; Repairs or resurfacing involving at least partial reprocessing of the existing paving
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/48Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
    • E01C19/488Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ with rollers for consolidating or finishing combined with tamping, vibrating, pressing or smoothing consolidation or finishing means

Definitions

  • the invention relates to a vehicle for repairing damaged road surfaces, especially holes, ruts and unevenness, by leveling (filling, coating) with a filling material such as asphalt or the like, consisting of a heating and tearing unit, an output device for the filling material and a dynamically acting one arranged behind it Compacting tool for compacting the torn material and the added filler material behind the dispenser to a level that is higher than the neighboring undamaged one Road surface, and one behind the compacting tool arranged horizontally in the operating state transversely to the direction of travel vibrating puller for removing applied filling material behind the compacting tool.
  • a filling material such as asphalt or the like
  • the invention has for its object the known repair vehicle according to EP-A1-560 021 to improve in that at most, the smallest remaining air connections are reproducible and homogeneous compaction can be achieved at local repair of roadway damage to a flush connection the undamaged road surface and whole when re-coated Road surfaces a prescribed level and a prescribed Guaranteed layer thickness.
  • the above object is achieved in that the peeling tool independent of the dispenser and the compression tool is adjustable in height in a controlled vertical direction is attached to the output device, and that on the vehicle behind the puller tool near it dynamically acting compacting tool is arranged.
  • the altitude of the Pulling tool controllable or adjustable in such a way that behind the puller that swings horizontally across the direction of travel still a little small overhang of the level the undamaged part of the pavement or the desired one Level of re-coating remains, which can be measured that he's essentially just closing the behind the puller still existing air connections with the subsequent additional Compacting using the additional compacting tool is sufficient so that behind the further compacting tool repaired smooth, homogeneous, everywhere at the desired level Road surface is present.
  • the sub-claims 2 to 10 have preferred embodiments of the Repair vehicle according to claim 1 to the subject.
  • Claim 11 has a method for operating the vehicle according to one of claims 1 to 10 to the subject, behind which another compacting tool to get a repaired road surface will, at the local repaired areas with undamaged Areas of the original pavement level or in the case of a complete new coating - A desired pre-adjustable height level with respect to the original road surface is preserved, being in any case there are practically no air connections.
  • the sub-claim 12 relates to an advantageous embodiment of the The method of claim 11.
  • Fig. 1 shows a steerable repair vehicle 1 on his Front structure 2 has a plurality of heating devices 3 and 4. Between the heaters 3 and 4 there is a scraper 5 for scratching the surface of the preheated, partially damaged Road surface layer. One of them joins in heated asphalt or a similar filler filled dispenser 6 to the filling material to be repaired Apply road surface, and behind it is a compaction tool 7, which is independent of the output device 6 height-adjustable puller 8 connects.
  • the drive motor and the gas bottles to supply the heaters 3 and 4 housed.
  • the heaters 3 and 4 and the scraper 5 remain out of operation.
  • a further compacting tool 22 preferably in the form of a vibrating roller, with the smallest possible distance provided by the puller 8, the width of the working width of the puller 8 plus its swing path corresponds.
  • the compression tool 22 is with a vibration excitation system equipped, which on the bituminous material to be compressed a balanced combination of dynamic shear and compressive stresses in such a way that it is in contact with not lose the material to be compacted.
  • the further compacting tool 22 can be used as a vibrating roller not shown in the drawing on and off drive motor be provided, the drive of the further compacting tool 22 and possibly the drive of the entire vehicle 1 concerned.
  • the puller 8 is with its work area to that further compression tool 22 back wall 20 of the Output device 6 firmly connected and together with the rear wall 20 mounted on the side walls 19 of the dispenser 6 so that it is vertical with a tenth of a millimeter accuracy is adjustable.
  • This adjustment process can, for. B. with an electric motor 33, not shown in FIGS. 1 and 2 (Fig. 3) or hydraulically or manually.
  • the actual gap or Distance "h-ACTUAL" between the vibrating roller 22 and the undamaged The road surface is larger or smaller than the preselected permissible one Gap or distance "h-TARGET" is approximately in the tenths of a millimeter range lies.
  • a displacement transducer 25 For the continuous measurement of the actual gap a from Value "h-ACTUAL" is a displacement transducer 25 with two transducer elements by means of fastening elements 26 on both sides of the Axis of rotation 24 of the vibrating roller 22 attached that both transducer elements of the transducer 25 perpendicular to that to be repaired or new road surface to be coated, these Position is maintained.
  • the two transducer elements of the displacement transducer 25 electronically designed so that a continuous arithmetic Average value of the measurement signals is determined.
  • FIG. 3 shows an expedient development of the invention Vehicle with a control process that achieves and Compliance with the value "h-TARGET" ensures.
  • This control process causes a control loop having a comparison element 31, the on the one hand an arithmetic mean of the signals from the on the Axis of rotation attached transducer elements of the displacement transducer 25 for the actual gap "h-ACTUAL” and on the other hand signals from one Setpoint generator 30, which is used to set the value "h-SET", receives.
  • Actuator 33 e.g. an electric motor, for enlargement or Reduction of gap a activated until.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Road Repair (AREA)
  • Road Paving Machines (AREA)

Description

Die Erfindung bezieht sich auf ein Fahrzeug zur Reparatur von beschädigten Fahrbahndecken, insbesondere von Löchern, Spurrillen und Unebenheiten, durch Ausgleichen (Ausfüllen, Beschichten) mit einem Füllmaterial wie Asphalt oder dergleichen, bestehend aus einer Erhitzungs- und Aufreißeinheit, einer Ausgabevorrichtung für das Füllmaterial und einem dahinter angeordneten dynamisch wirkenden Verdichtungswerkzeug zum Verdichten des aufgerissenen Materials und des zugegebenen Füllmaterials hinter der Ausgabevorrichtung auf ein Niveau, das höher liegt als die benachbarte unbeschädigte Fahrbahndecke, und einem hinter dem Verdichtungswerkzeug angeordneten, im Betriebszustand quer zur Fahrtrichtung horizontal schwingenden Abziehwerkzeug zum Abtragen von aufgebrachtem Füllmaterial hinter dem Verdichtungswerkzeug.The invention relates to a vehicle for repairing damaged road surfaces, especially holes, ruts and unevenness, by leveling (filling, coating) with a filling material such as asphalt or the like, consisting of a heating and tearing unit, an output device for the filling material and a dynamically acting one arranged behind it Compacting tool for compacting the torn material and the added filler material behind the dispenser to a level that is higher than the neighboring undamaged one Road surface, and one behind the compacting tool arranged horizontally in the operating state transversely to the direction of travel vibrating puller for removing applied filling material behind the compacting tool.

Ein Reparaturfahrzeug dieser Art ist in EP-A1-560 021 beschrieben.A repair vehicle of this type is described in EP-A1-560 021.

Mit dem bekannten Fahrzeug gemäß EP-A1-560 021 wurden zahlreiche Versuche durchgeführt, die zum Ergebnis hatten, daß sich je nach Anwendung auf der reparierten Fahrbahnoberfläche bis zu 2 cm Tiefe Luftanschlüsse mit einem Gesamtvolumen von circa 3 - 5 Prozent ergeben und damit nicht immer reproduzierbare Verdichtungsergebnisse erzielbar sind.With the known vehicle according to EP-A1-560 021, numerous Experiments carried out, which had the result that depending on Use on the repaired road surface up to 2 cm depth Air connections with a total volume of approximately 3 - 5 percent result and thus not always reproducible compaction results are achievable.

Unter dem Begriff "Luftanschluß" ist ein innerhalb der Fahrbahndecke um einen festen körnigen Bestandteil von dieser herum vorhandener oder sich anderweitig daran anschließender Leerraum zu verstehen, der dadurch entsteht, daß das horizontal quer zur Fahrtrichtung schwingende und sich dabei auch in Fahrtrichtung bewegende Abziehwerkzeug den festen Bestandteil rollend oder schleifend jeweils etwas verlagert und dieser Leerraum bei dem bekannten Fahrzeug hinter dem Abziehwerkzeug unausgefüllt zurückbleibt.Under the term "air connection" is within the pavement around a solid granular part of it or otherwise adjoining white space understand, which arises from the fact that the horizontal across Direction of travel vibrating and also in the direction of travel moving pulling tool rolling the fixed component or always shifted a bit and this empty space in the known vehicle remains unfilled behind the puller.

Bei den Testversuchen wurde ferner festgestellt, daß die Luftanschlüsse mit steigender Korngröße und Kornverteilung in der zu reparierenden Oberfläche zunehmen.During the test trials it was also found that the air connections with increasing grain size and grain distribution in the repair surface.

Die Luftanschlüsse können nicht immer und bei allen Anwendungen mit nachträglicher Verdichtungsarbeit z.B. mittels eines gesonderten Verdichtungsgeräts mit der zu fordernden Qualität sowie personalunabhängig reproduzierbar und auf wirtschaftliche Weise sicher beseitigt werden, da bei einer nachträglichen Verdichtung die folgenden wichtigen Voraussetzungen nicht immer erfüllbar sind:

  • Eine nachträgliche Verdichtung geht - bezogen auf den Zeitpunkt des Aufbringens des Füllmaterials - mit einem unkalkulierbaren zeitlichen Aufschub einher, der, insbesondere bei Dünnschichten, eine schnelle, unkontrollierbare Temperaturabnahme des zu verdichtenden, bituminösen Materials verursacht, was wiederum die Erreichung des erwarteten Verdichtungsgrades in Frage stellt,
  • um die vorhandenen Luftanschlüsse während einer nachträglichen Verdichtung zu beseitigen und die reparierte Fahrbahnoberfläche mit der unbeschädigten Fahrahndecke bündig zu verebnen, ist eine exakt dosierte Materialzuführung erforderlich, die dem Gesamtvolumen der Luftanschlüsse entsprechen muß.
The air connections cannot always and in all applications with subsequent compression work, for example by means of a separate compression device with the required quality, be reproducible and economically reliable, regardless of personnel, since the following important requirements cannot always be met with a subsequent compression:
  • Subsequent compaction - in relation to the time at which the filler material is applied - is accompanied by an unpredictable delay, which, particularly in the case of thin layers, causes a rapid, uncontrollable decrease in the temperature of the bituminous material to be compacted, which in turn calls into question the achievement of the expected degree of compaction ,
  • In order to eliminate the existing air connections during subsequent compression and to level the repaired road surface flush with the undamaged road surface, a precisely metered material supply is required, which must correspond to the total volume of the air connections.

Die vorgenannten zu stellenden Foderungen sind für eine nachträgliche Verdichtung nicht erfüllbar und wirtschaftlich nicht vertretbar.The aforementioned demands to be made are for a subsequent one Compression cannot be achieved and is not economically justifiable.

Der Erfindung liegt die Aufgabe zugrunde, das bekannte Reparaturfahrzeug gemäß EP-A1-560 021 dahingehend zu verbessern, daß bei allenfalls geringsten verbleibenden Luftanschlüssen eine reproduzierbare und homogene Verdichtung erreicht werden kann, die bei örtlicher Reparatur von Fahrbahnschäden einen bündigen Anschluß an die unbeschädigte Fahrbahndecke und bei Neu-Beschichtung ganzer Straßendecken ein vorgeschriebenes Niveau und eine vorgeschriebene Schichtdicke gewährleistet.The invention has for its object the known repair vehicle according to EP-A1-560 021 to improve in that at most, the smallest remaining air connections are reproducible and homogeneous compaction can be achieved at local repair of roadway damage to a flush connection the undamaged road surface and whole when re-coated Road surfaces a prescribed level and a prescribed Guaranteed layer thickness.

Die vorgenannte Aufgabe wird erfindungsgemäß dadurch gelöst, daß das Abziehwerkzeug unabhängig von der Ausgabevorrichtung und von dem Verdichtungswerkzeug in vertikaler Richtung gesteuert höhenverstellbar an der Ausgabevorrichtung angebracht ist, und daß an dem Fahrzeug hinter dem Abziehwerkzeug in dessen Nähe ein weiteres dynamisch wirkendes Verdichtungswerkzeug angeordnet ist.The above object is achieved in that the peeling tool independent of the dispenser and the compression tool is adjustable in height in a controlled vertical direction is attached to the output device, and that on the vehicle behind the puller tool near it dynamically acting compacting tool is arranged.

Bei dem erfindungsgemäßen Reparaturwerkzeug ist die Höhenlage des Abziehwerkzeugs in solcher Weise steuerbar oder regelbar, daß hinter dem horizontal quer zur Fahrtrichtung schwingenden Abziehwerkzeug noch ein geringfügiger kleiner Überstand über das Niveau des unbeschädigten Teils der Fahrbahndecke bzw. das gewünschte Niveau der Neubeschichtung verbleibt, der so bemessen werden kann, daß er im wesentlichen gerade zum Schließen der hinter dem Abziehwerkzeug noch vorhandenen Luftanschlüsse beim anschließenden zusätzlichen Verdichten mittels des weiteren Verdichtungswerkzeugs ausreicht, so daß hinter dem weiteren Verdichtungswerkzeug eine glatte, homogene, überall auf gewünschtem Niveau liegende reparierte Straßendecke vorliegt.In the repair tool according to the invention, the altitude of the Pulling tool controllable or adjustable in such a way that behind the puller that swings horizontally across the direction of travel still a little small overhang of the level the undamaged part of the pavement or the desired one Level of re-coating remains, which can be measured that he's essentially just closing the behind the puller still existing air connections with the subsequent additional Compacting using the additional compacting tool is sufficient so that behind the further compacting tool repaired smooth, homogeneous, everywhere at the desired level Road surface is present.

Die Unteransprüche 2 bis 10 haben bevorzugte Ausgestaltungen des Reparaturfahrzeugs nach Anspruch 1 zum Gegenstand.The sub-claims 2 to 10 have preferred embodiments of the Repair vehicle according to claim 1 to the subject.

Der Anspruch 11 hat ein Verfahren zum Betreiben des Fahrzeugs nach einem der Ansprüche 1 bis 10 zum Gegenstand, mit dem hinter dem weiteren Verdichtungswerkzeug eine reparierte Fahrbahndecke erhalten wird, bei der örtlich begrenzte reparierte Bereiche mit unbeschädigten Bereichen der ursprünglichen Fahrbahndecke höhengleich fluchten oder bei der - im Falle einer vollständigen Neubeschichtung - ein gewünschtes voreinstellbares Höhenniveau bezüglich der ursprünglichen Fahrbhndecke erhalten wird, wobei in jedem Falle praktisch keinerlei Luftanschlüsse mehr vorhanden sind.Claim 11 has a method for operating the vehicle according to one of claims 1 to 10 to the subject, behind which another compacting tool to get a repaired road surface will, at the local repaired areas with undamaged Areas of the original pavement level or in the case of a complete new coating - A desired pre-adjustable height level with respect to the original road surface is preserved, being in any case there are practically no air connections.

Der Unteranspruch 12 betrifft eine vorteilhafte Ausgestaltung des Verfahrens nach Anspruch 11.The sub-claim 12 relates to an advantageous embodiment of the The method of claim 11.

Die Erfindung wird nachstehend anhand der Zeichnung an einem Ausführungsbeispiel noch näher erläutert.The invention is described below with the aid of an exemplary embodiment explained in more detail.

In der Zeichnung zeigt:

Fig. 1
eine Seitenansicht einer bevorzugten Ausführungsform des erfindungsgemäßen Fahrzeugs,
Fig. 2
eine teilweise geschnittene, vergrößerte Seitenansicht des Fahrzeugs gemäß Fig. 1, und
Fig. 3
eine schematische Darstellung des Regelvorgangs für den Spalt a zwischen der ursprünglichen Fahrbahndecke und dem Abziehwerkzeug.
The drawing shows:
Fig. 1
a side view of a preferred embodiment of the vehicle according to the invention,
Fig. 2
a partially sectioned, enlarged side view of the vehicle according to FIG. 1, and
Fig. 3
is a schematic representation of the control process for the gap a between the original pavement and the puller.

Die Fig. 1 zeigt ein lenkbares Reparaturfahrzeug 1, das an seinem Vorderbau 2 mehrere Heizvorrichtungen 3 und 4 aufweist. Zwischen den Heizvorrichtungen 3 und 4 befindet sich eine Aufkratzeinrichtung 5 zum Oberflächenaufkratzen der vorgewärmten, teilweise beschädigten Fahrbahndeckenschicht. Daran schließt sich eine mit erhitzem Asphalt oder einem ähnlichen Füllmaterial befüllte Ausgabevorrichtung 6 an, die das Füllmaterial auf die zu reparierende Fahrbahndecke aufträgt, und dahinter befindet sich ein Verdichtungswerkzeug 7, an das sich ein unabhängig von der Ausgabevorrichtung 6 höhenverstellbares Abziehwerkzeug 8 anschließt.Fig. 1 shows a steerable repair vehicle 1 on his Front structure 2 has a plurality of heating devices 3 and 4. Between the heaters 3 and 4 there is a scraper 5 for scratching the surface of the preheated, partially damaged Road surface layer. One of them joins in heated asphalt or a similar filler filled dispenser 6 to the filling material to be repaired Apply road surface, and behind it is a compaction tool 7, which is independent of the output device 6 height-adjustable puller 8 connects.

Im rückwärtigen Teil des Fahrzeugs 1 sind der Antriebsmotor und die Gasflaschen zur Versorgung der Heizvorrichtungen 3 und 4 untergebracht. Bei Anwendungen zu einer Neu-Beschichtung ganzer Straßendecken können die Heizvorrichtungen 3 und 4 und die Aufkratzeinrichtung 5 außer Betrieb bleiben. In the rear part of the vehicle 1 are the drive motor and the gas bottles to supply the heaters 3 and 4 housed. In applications for a new coating of whole Road surfaces can be the heaters 3 and 4 and the scraper 5 remain out of operation.

Wie insbesondere die vergrößerte Darstellung in Fig. 2 zeigt, ist hinter dem Abziehwerkzeug 8 ein weiteres Verdichtungswerkzeug 22, vorzugsweise in Form einer Rüttelwalze, mit kleinstmöglichem Abstand vom Abziehwerkzeug 8 vorgesehen, dessen Breite der Arbeitsbreite des Abziehwerkzeugs 8 plus dessen Schwingweg entspricht. Das Verdichtungswerkzeug 22 ist mit einem Vibrationserregersystem ausgestattet, welches auf das zu verdichtende bituminöse Material eine ausgewogene Kombination von dynamischen Schub- und Druckspannungen in solcher Weise ausübt, daß es dabei seinen Kontakt mit dem zu verdichtenden Material nicht verliert. In der Ausführung als Rüttelwalze kann das weitere Verdichtungswerkzeug 22 mit einem in der Zeichnung nicht dargestellten ein- und ausschaltbaren Antriebsmotor versehen sein, der den Fahrantrieb des weiteren Verdichtungswerkzeugs 22 und ggf. über dieses den Fahrantrieb des gesamten Fahrzeugs 1 besorgt.As the enlarged representation in FIG. 2 shows in particular, is behind the pulling tool 8 a further compacting tool 22, preferably in the form of a vibrating roller, with the smallest possible distance provided by the puller 8, the width of the working width of the puller 8 plus its swing path corresponds. The compression tool 22 is with a vibration excitation system equipped, which on the bituminous material to be compressed a balanced combination of dynamic shear and compressive stresses in such a way that it is in contact with not lose the material to be compacted. In execution the further compacting tool 22 can be used as a vibrating roller not shown in the drawing on and off drive motor be provided, the drive of the further compacting tool 22 and possibly the drive of the entire vehicle 1 concerned.

Gegenüber dem bekannten Fahrzeug gemäß EP-A1-560 021 weist die Ausgabevorrichtung 6 in Verbindung mit dem Abziehwerkzeug 8 folgende Besonderheiten auf:Compared to the known vehicle according to EP-A1-560 021, the Output device 6 in connection with the puller 8 following Special features on:

Das Abziehwerkzeug 8 ist mit einer seinen Arbeitsbereich zu dem weiteren Verdichtungswerkzeug 22 hin begrenzenden Rückwand 20 der Ausgabevorrichtung 6 fest verbunden und zusammen mit der Rückwand 20 an den Seitenwänden 19 der Ausgabevorrichtung 6 so gelagert, daß es in vertikaler Richtung mit einer Zehntel-Millimeter-Genauigkeit verstellbar ist. Dieser Verstellvorgang kann z. B. mit einem in Fig. 1 und Fig. 2 nicht dargestellten Elektromotor 33 (Fig. 3) oder hydraulisch oder manuell vorgenommen werden.The puller 8 is with its work area to that further compression tool 22 back wall 20 of the Output device 6 firmly connected and together with the rear wall 20 mounted on the side walls 19 of the dispenser 6 so that it is vertical with a tenth of a millimeter accuracy is adjustable. This adjustment process can, for. B. with an electric motor 33, not shown in FIGS. 1 and 2 (Fig. 3) or hydraulically or manually.

Vor dem Beginn der Reparaturarbeiten oder der Neu-Beschichtung ganzer Straßendecken wird auf der Basis gesicherter Erfahrungen in Abhängigkeit von der Korngröße und Kornverteilung des Füllmaterials zwischen dem Abziehwerkzeug 8 und dem unbeschädigten Teil der Fahrbahndecke bzw. zwischen dem Abziehwerkzeug 8 und dem geforderten Niveau der neuen Fahrbahndecke ein Spalt a von wenigen Milimetern eingestellt. Die Größe des eingestellten Spalts a entspricht dabei volumenmäßig in etwa den Luftanschlüssen in der noch weiter zu verdichtenden Fläche, die sich zwischen dem Abziehwerkzeug 8 und der weiteren Verdichtungsvorrichtung in Form der Rüttelwalze 22 befindet. Nach dieser Grundeinstellung des Abziehwerkzeugs 8 ist eine Korrektur des eingestellten Spalts a nur dann notwendig, wenn, z.B. bei Reparaturarbeiten, der tatsächliche Spalt oder Abstand "h-IST" zwischen der Rüttelwalze 22 und der unbeschädigten Fahrbahndecke größer oder kleiner als der vorgewählte, zulässige Spalt oder Abstand "h-SOLL" ist, der in etwa im Zehntel-Milimeter-Bereich liegt.Before starting repair work or re-coating whole road surfaces is based on proven experience in Dependence on the grain size and grain distribution of the filling material between the puller 8 and the undamaged part of the Road surface or between the puller 8 and the required Level of the new pavement a gap of a few millimeters set. The size of the set gap a corresponds the volume of air connections in the still further surface to be compacted, which is between the pulling tool 8 and the further compacting device in the form of the vibrating roller 22 is located. After this basic setting of the removal tool 8 a correction of the set gap a is only necessary if, e.g. during repair work, the actual gap or Distance "h-ACTUAL" between the vibrating roller 22 and the undamaged The road surface is larger or smaller than the preselected permissible one Gap or distance "h-TARGET" is approximately in the tenths of a millimeter range lies.

Für die kontinuierliche Messung des tatsächlichen Spalts a vom Wert "h-IST" ist ein Wegaufnehmer 25 mit zwei Aufnehmerelementen mittels Befestiggungselementen 26 so an den beiden Seiten der Drehachse 24 der Rüttelwalze 22 befestigt, daß beide Aufnehmerelemente des Wegaufnehmers 25 senkrecht zu der zu reparierenden oder neu zu beschichtenden Fahrbahn positioniert sind, wobei diese Position beibehalten wird.For the continuous measurement of the actual gap a from Value "h-ACTUAL" is a displacement transducer 25 with two transducer elements by means of fastening elements 26 on both sides of the Axis of rotation 24 of the vibrating roller 22 attached that both transducer elements of the transducer 25 perpendicular to that to be repaired or new road surface to be coated, these Position is maintained.

Andererseits sind die beiden Aufnehmerelemente des Wegaufnehmers 25 elektronisch so gestaltet, daß ein kontinuierlicher arithmetischer Mittelwert der Meßsignale ermittelt wird.On the other hand, the two transducer elements of the displacement transducer 25 electronically designed so that a continuous arithmetic Average value of the measurement signals is determined.

Die Fig. 3 zeigt eine zweckmäßige Weiterbildung des erfindungsgemäßen Fahrzeugs mit einem Regelvorgang, der die Erreichung und Einhaltung des Wertes "h-SOLL" sichert. Diesen Regelvorgang bewirkt ein Regelkreis, der ein Vergleichselement 31 aufweist, das einerseits ein arithmetisches Mittel der Signale von den an der Drehachse befestigten Aufnehmerelementen des Wegaufnehmers 25 für den tatsächlichen Spalt "h-IST" und andererseits Signale von einem Sollwertgeber 30, der zur Einstellung des Wertes "h-SOLL" dient, erhält. Bei Überschreiten einer bestimmten Differenz zwischen beiden Signalen, also eines bestimmten Über- oder Unterschreitens der Spaltgröße des Spalts a, wird über einen Verstärker 32 ein Stellglied 33, z.B. ein Elektromotor, für die Vergrößerung oder Verkleinerung des Spalts a solange aktiviert, bis. der tatsächliche Spalt bzw. die tatsächliche Höhendifferenz "h-IST" mit dem voreingestellten Spaltwert "h-SOLL" übereinstimmt. Man erhält damit eine automatische Anpassung zum Erzielen einer homogenen und vorgeschriebenen Verdichtung und darüber hinaus bei Reparaturarbeiten einen bündigen Anschluß an den unbeschädigten Bereich der Fahrbahndecke bzw., bei Neu-Beschichtung ganzer Straßendecken, ein vorgeschriebenes Niveau mit bestimmter Schichtdicke.3 shows an expedient development of the invention Vehicle with a control process that achieves and Compliance with the value "h-TARGET" ensures. This control process causes a control loop having a comparison element 31, the on the one hand an arithmetic mean of the signals from the on the Axis of rotation attached transducer elements of the displacement transducer 25 for the actual gap "h-ACTUAL" and on the other hand signals from one Setpoint generator 30, which is used to set the value "h-SET", receives. When a certain difference between two signals, i.e. a certain exceeding or falling below the gap size of the gap a, is via an amplifier 32 Actuator 33, e.g. an electric motor, for enlargement or Reduction of gap a activated until. the actual Gap or the actual height difference "h-ACTUAL" with the preset Gap value "h-SHOULD" matches. You get with it an automatic adjustment to achieve a homogeneous and prescribed Compaction and beyond for repair work a flush connection to the undamaged area of the pavement or, when re-coating entire road surfaces, a prescribed level with a certain layer thickness.

Claims (12)

  1. Vehicle for repairing damaged travel surfaces, in particular holes, track grooves and uneven surfaces, by means of levelling, i.e. by filling and/or coating with a filler material such as asphalt or the like, consisting of a heating unit and a ripping-up unit (3,4,5), a dispensing device (6) for the filler material and a downstream, dynamically effective compacting tool (7) for compacting the ripped-up material and the added filler material downstream of the dispensing device (6) to a level which is higher than the adjacent undamaged travel surface, and a scraper tool (8), which is disposed downstream of the compacting tool (7) and in the operating state oscillates horizontally transverse to the direction of travel, for the purpose of removing applied filler material downstream of the compacting tool, wherein the scraper tool (8) is attached to the dispensing device (6) in such a manner as to be height adjustable controlled in the vertical direction independently of the dispensing device (6) and of the compacting tool (7), characterised in that a further dynamically effective compacting tool (22) is disposed on the vehicle (1) downstream of the scraper tool (8) in its proximity.
  2. Vehicle according to claim 1, wherein the scraper tool (8) is attached to a rear wall (20) of the dispensing device (6), which rear wall shields the working space thereof with respect to the other compacting tool (22), characterised in that the rear wall (20) is attached with the scraper tool (8) to the side walls (19) of the dispensing device (6) in such a manner as to be height adjustable in the vertical direction, so that the gap (a) between the original travel surface and the lower edge of the scraper tool (8) can be varied.
  3. Vehicle according to claim 1 or 2, characterised in that the working width of the other compacting tool (22) corresponds to the working width plus the swing travel of the scraper tool (8).
  4. Vehicle according to claim 3, characterised in that the other compacting tool (22) consists in each case of several part tools which process a partial area of the total working width.
  5. Vehicle according to any one of the preceding claims, characterised in that the other compacting tool (22) is designed in such a manner that it exerts a combination of high frequency push and thrust stresses onto the material to be compacted and in so doing is in constant contact with the travel surface.
  6. Vehicle according to any one of the preceding claims, characterised in that the other compacting tool (22) is designed as a vibrating roller.
  7. Vehicle according to claim 6, characterised in that the vibrating roller is designed to be self-propelled by means of a motorized drive and supplies the motor drive of the entire vehicle (1).
  8. Vehicle according to any one of the preceding claims, characterised in that the distance between the scraper tool (8) and the other compacting tool (22) is as small as possible.
  9. Vehicle according to any one of the preceding claims, characterised by a control circuit for controlling the height position of the scraper tool (8) on the dispensing device (6) wherein the control circuit comprises a comparison element (31) which receives two comparison signals and compares said signals with each other and in the event of a predetermined difference between these comparison signals being exceeded controls via an amplifier (32) an actuator (33) for the height position of the scraper tool (8) on the dispensing device (6) dependent upon the comparison result, wherein one comparison signal corresponds to the arithmetical average value of signals which a distance sensor (25) attached to the other compacting tool (22) supplies for establishing the height difference between the original travel surface and the repaired travel surface remaining downstream of the other compacting tool (22) and the other comparison signal is provided by a desired value transmitter (30).
  10. Vehicle according to claim 9 comprising a vibrating roller as a further compacting tool (22), characterised in that the distance sensor (25) comprises two receiving elements anchored perpendicular with respect to the travel surface on the two sides of the travel axle (24) of the compacting roller (22) in each case by means of an attachment device (26).
  11. Method for operating the vehicle according to any one of claims I to 10, characterised in that the height position of the scraper tool (8) is controlled in such a manner that this removes the material compacted by the compacting tool (7) only to such a height above the ACTUAL-value of the road surface level set downstream of the other compacting tool (22), that the overlap is just sufficient essentially to fill the air gaps existing between the scraper tool (8) and the other compacting tool (22) by virtue of the compacting process performed by the other compacting tool (22).
  12. Method according to claim 11, characterised in that the height difference (h-ACTUAL) between the undamaged part of the original travel surface and the repaired travel surface remaining downstream of the other compacting tool (22) is measured and is compared with a pre-adjustable height difference desired value (h-DESIRED) and that the height adjustment of the scraper tool (8) on the dispensing device (6) dependent upon the comparison result is controlled such that the DESIRED and ACTUAL value correspond.
EP96905806A 1995-02-27 1996-02-27 Vehicle for use in repairing road surfaces Expired - Lifetime EP0757735B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE19506788A DE19506788A1 (en) 1995-02-27 1995-02-27 Vehicle for repairing road surfaces
DE19506788 1995-02-27
PCT/EP1996/000793 WO1996027048A1 (en) 1995-02-27 1996-02-27 Vehicle for use in repairing road surfaces

Publications (2)

Publication Number Publication Date
EP0757735A1 EP0757735A1 (en) 1997-02-12
EP0757735B1 true EP0757735B1 (en) 2001-05-23

Family

ID=7755144

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Application Number Title Priority Date Filing Date
EP96905806A Expired - Lifetime EP0757735B1 (en) 1995-02-27 1996-02-27 Vehicle for use in repairing road surfaces

Country Status (6)

Country Link
US (1) US5967695A (en)
EP (1) EP0757735B1 (en)
JP (1) JPH09512600A (en)
CA (1) CA2189030A1 (en)
DE (2) DE19506788A1 (en)
WO (1) WO1996027048A1 (en)

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EP2319985A2 (en) 2009-11-09 2011-05-11 N.C.C. Roads A/S Wheel track repair on paved roads

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US9416499B2 (en) 2009-12-31 2016-08-16 Heatwurx, Inc. System and method for sensing and managing pothole location and pothole characteristics
JP6018547B2 (en) * 2013-07-09 2016-11-02 大成ロテック株式会社 Paving machine
USD700633S1 (en) 2013-07-26 2014-03-04 Heatwurx, Inc. Asphalt repair device
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EP2319985A2 (en) 2009-11-09 2011-05-11 N.C.C. Roads A/S Wheel track repair on paved roads

Also Published As

Publication number Publication date
EP0757735A1 (en) 1997-02-12
DE19506788A1 (en) 1996-08-29
DE59606936D1 (en) 2001-06-28
CA2189030A1 (en) 1996-09-06
US5967695A (en) 1999-10-19
JPH09512600A (en) 1997-12-16
WO1996027048A1 (en) 1996-09-06

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