CN203120434U - Double-disc manure spreader - Google Patents
Double-disc manure spreader Download PDFInfo
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- CN203120434U CN203120434U CN2013201376785U CN201320137678U CN203120434U CN 203120434 U CN203120434 U CN 203120434U CN 2013201376785 U CN2013201376785 U CN 2013201376785U CN 201320137678 U CN201320137678 U CN 201320137678U CN 203120434 U CN203120434 U CN 203120434U
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Abstract
本实用新型公开了一种双圆盘撒肥机,包括机架、肥箱、撒播量调节装置及撒播驱动装置,在所述肥箱的底部设置有两个肥料出口,在每个肥料出口处均设有撒播量调节装置;在每个撒播量调节装置的下方均设有撒播盘;所述撒肥驱动装置包括安装在机架底部上的左传动箱、动力传动箱和右传动箱,左传动箱和右传动箱分别连接一个所述撒播盘,所述动力传动箱分别通过左传动箱和右传动箱驱动与左传动箱和右传动箱各自对应的所述撒播盘旋转。本实用新型结构紧凑,操作方便,工作可靠,作业效率高,抛撒均匀、撒播量可控,极大地提高了粮田机械化作业水平,改善了农民的劳动条件,配套通用的农用拖拉机,可广泛用于水、旱田宽幅高效施肥播种作业。
The utility model discloses a double-disc fertilizer spreader, which comprises a frame, a fertilizer box, a spreading amount adjustment device and a spreading driving device. Two fertilizer outlets are arranged at the bottom of the fertilizer box, and each fertilizer outlet All are equipped with a spreading rate adjusting device; a spreading plate is provided under each spreading rate adjusting device; the fertilizer spreading driving device includes a left transmission box, a power transmission box and a right transmission box installed on the bottom of the frame, The transmission box and the right transmission box are respectively connected to one of the spreading discs, and the power transmission box drives the respective spreading discs corresponding to the left transmission box and the right transmission box to rotate through the left transmission box and the right transmission box respectively. The utility model has the advantages of compact structure, convenient operation, reliable operation, high operation efficiency, uniform spreading and controllable spreading amount, which greatly improves the mechanized operation level of the grain field and improves the working conditions of farmers. It is equipped with a common agricultural tractor and can be widely used Wide and efficient fertilization and seeding operations in water and dry fields.
Description
技术领域 technical field
本实用新型涉及一种田间作业机械,具体地说是一种用于水旱田撒施肥料的双圆盘撒肥机。 The utility model relates to a field operation machine, in particular to a double-disc fertilizer spreader used for spreading fertilizer in paddy and dry fields.
背景技术 Background technique
随着农业结构的调整,水稻、小麦等农作物的种植已形成规模化,因此机械化施肥用途广泛。目前,一般采用外槽轮式和绞龙式撒肥机实施施肥作业,但存在撒肥幅宽小、作业效率低、肥料施撒不均匀等实际问题,影响了施肥效果,达不到农户的使用要求。离心式撒播机具有结构简单、撒播效率高等优点,利用离心式撒播机进行施肥播种,极大地减轻了劳动强度,改善了劳动条件。但现有的离心式撒播机在结构方面存在一些缺点,如中国专利“双圆盘离心式撒肥机”(CN200420026622.3)、中国专利“一种撒肥机”(CN200720091406.0)等,传动机构均采用链条传动,但链传动存在运动的不均匀性,链条的铰链易磨损,使节距变大造成脱落现象,因此传动不稳定,左右撒播盘转速不同,影响了撒播作业的均匀性。 With the adjustment of the agricultural structure, the planting of rice, wheat and other crops has formed a large scale, so mechanized fertilization is widely used. At present, the fertilization operation is generally carried out by the outer groove wheel type and the auger type fertilizer spreader, but there are practical problems such as small width of fertilizer spreading, low operation efficiency, uneven fertilizer application, etc., which affect the effect of fertilization and fail to meet the needs of farmers. Requirements. The centrifugal spreader has the advantages of simple structure and high spreading efficiency. Using the centrifugal spreader to fertilize and sow seeds greatly reduces labor intensity and improves working conditions. However, the existing centrifugal spreaders have some disadvantages in structure, such as the Chinese patent "double disc centrifugal fertilizer spreader" (CN200420026622.3), the Chinese patent "a kind of fertilizer spreader" (CN200720091406.0), etc. The transmission mechanisms all adopt chain transmission, but the chain transmission has uneven movement, and the hinges of the chain are easy to wear, which makes the pitch larger and causes shedding. Therefore, the transmission is unstable, and the speed of the left and right spreading discs is different, which affects the uniformity of the spreading operation.
发明内容 Contents of the invention
为了克服现有技术中存在的不足,本实用新型的目的是提供一种传动平稳,结构紧凑,操作方便,工作效率高,抛撒均匀,撒播量连续可调的双圆盘撒肥机。 In order to overcome the deficiencies in the prior art, the purpose of this utility model is to provide a double-disc fertilizer spreader with stable transmission, compact structure, convenient operation, high work efficiency, uniform spreading and continuously adjustable spreading amount.
本实用新型的目的是通过以下技术方案来实现: The purpose of this utility model is to realize through the following technical solutions:
一种双圆盘撒肥机,包括机架、肥箱、撒播量调节装置及撒播驱动装置,在所述肥箱的底部设置有两个肥料出口,在每个肥料出口处均设有撒播量调节装置;在每个撒播量调节装置的下方均设有撒播盘;所述撒肥驱动装置包括安装在机架底部上的左传动箱、动力传动箱和右传动箱,左传动箱和右传动箱分别连接一个所述撒播盘,所述动力传动箱分别通过左传动箱和右传动箱驱动与左传动箱和右传动箱各自对应的所述撒播盘旋转。 A double-disc fertilizer spreader, including a frame, a fertilizer box, a spreading rate adjustment device and a spreading drive device, two fertilizer outlets are arranged at the bottom of the fertilizer box, and a spreading rate is set at each fertilizer outlet. Adjusting device; a spreading disc is provided under each spreading amount adjusting device; the fertilizer spreading drive device includes a left transmission box, a power transmission box and a right transmission box installed on the bottom of the frame, and the left transmission box and the right transmission box The boxes are respectively connected to one of the spreading discs, and the power transmission boxes drive the respective spreading discs corresponding to the left and right transmission boxes to rotate through the left and right transmission boxes respectively.
本实用新型中,所述左传动箱、动力传动箱和右传动箱依次并列安装在机架底部上,在动力传动箱内设有一对相互啮合的锥齿轮、动力输入轴、水平传动轴,所述动力输入轴外接拖拉机动力输出轴;在水平传动轴的两端反向安装尺寸参数相同并分设在左传动箱和右传动箱内的主动锥齿轮,在左传动箱和右传动箱内还设有与各传动箱内的主动锥齿轮相啮合的从动锥齿轮,在每个从动锥齿轮上安装有从动轴;所述从动轴与所述撒播盘相连接。采用此结构后,拖拉机动力输出轴将动力经万向节与撒肥驱动装置传递到撒播盘,从而带动两撒播盘以相同速度反向旋转,保证了物料(肥料、种子)撒播的均匀性。 In the utility model, the left transmission box, the power transmission box and the right transmission box are installed side by side on the bottom of the frame in turn, and a pair of bevel gears, a power input shaft and a horizontal transmission shaft are arranged in the power transmission box. The above-mentioned power input shaft is externally connected to the power output shaft of the tractor; the two ends of the horizontal transmission shaft are reversely installed with the same size parameters and the active bevel gears are separately arranged in the left transmission box and the right transmission box. There are driven bevel gears meshed with the driving bevel gears in each transmission box, and a driven shaft is installed on each driven bevel gear; the driven shaft is connected with the spreading disc. After adopting this structure, the power output shaft of the tractor transmits the power to the spreading disc through the universal joint and the fertilizer spreading drive device, thereby driving the two spreading discs to rotate in opposite directions at the same speed, ensuring the uniformity of material (fertilizer, seed) spreading.
进一步地,每个所述从动轴的顶端均伸入所述肥箱中,并在所述从动轴的顶端安装有搅肥器。这样随着从动轴旋转搅动进一步打碎团聚肥料颗粒,使肥料下料顺畅,避免堵塞。 Further, the top end of each driven shaft protrudes into the fertilizer tank, and a fertilizer stirrer is installed on the top end of the driven shaft. In this way, with the rotation of the driven shaft, the agglomerated fertilizer particles are further broken up to make the fertilizer unloading smooth and avoid clogging.
进一步地,所述撒肥机还包括调节手柄、水平连接杆;所述撒播量调节装置包括两个调节连杆和料斗控制盘;所述料斗控制盘包括固定盘和可动盘,在所述固定盘上沿周向开设有多个第一漏肥孔,在所述可动盘上设置有与第一漏肥孔位置相对应的第二漏肥孔;所述调节手柄通过其中一个调节连杆与该调节连杆相对应的可动盘连接;调节手柄、两个调节连杆都固定在水平连接杆上。采用此结构,能通过搬动调节手柄,调节连杆带动可动盘转动,从而控制出料口的开度大小调节排肥量。 Further, the fertilizer spreader also includes an adjusting handle and a horizontal connecting rod; the spreading amount adjusting device includes two adjusting connecting rods and a hopper control disc; the hopper control disc includes a fixed disc and a movable disc, and in the A plurality of first fertilizer leakage holes are opened on the fixed disk along the circumference, and second fertilizer leakage holes corresponding to the positions of the first fertilizer leakage holes are arranged on the movable disk; The rod is connected with the movable disk corresponding to the adjustment link; the adjustment handle and the two adjustment links are all fixed on the horizontal connection rod. With this structure, the adjustable handle can be moved to adjust the connecting rod to drive the movable plate to rotate, thereby controlling the opening of the discharge port to adjust the amount of fertilizer discharge.
进一步地,所述固定盘上的第一漏肥孔有3个。 Further, there are three first fertilizer leakage holes on the fixed plate.
进一步地,所述撒播盘包括撒肥圆盘和两个推肥板;每个推肥板均安装在所述撒肥圆盘上。 Further, the spreading disk includes a fertilizer spreading disk and two fertilizer pushing plates; each fertilizer pushing plate is installed on the fertilizer spreading disk.
进一步地,在所述撒肥圆盘上设有五个调整推肥板安装角度的安装孔。这样可以通过调节推肥板的安装角度,以调整抛撒速度,从而增大或减少撒肥幅宽。 Further, five mounting holes for adjusting the mounting angle of the fertilizer pushing plate are provided on the fertilizing disc. In this way, the spreading speed can be adjusted by adjusting the installation angle of the fertilizer pushing plate, thereby increasing or decreasing the spreading width.
进一步地,在所述撒播盘的后面安装有防止肥料向后抛撒的弧形挡盘。 Further, an arc-shaped baffle plate is installed behind the spreading disc to prevent the fertilizer from being thrown backward.
进一步地,所述肥箱为斗型肥箱。 Further, the fertilizer tank is a bucket-shaped fertilizer tank.
本实用新型中,整机通过三点悬挂上连接耳、下连接耳和农用拖拉机三点悬挂装置连接,由拖拉机牵引,在水旱田撒施颗粒状、粉末状肥料或撒播作物种子(水稻、小麦等)。 In the utility model, the whole machine is connected with the three-point suspension device of the agricultural tractor through the three-point suspension upper connecting ear and the lower connecting ear, and is pulled by the tractor to spread granular and powdery fertilizers or sow crop seeds (rice, wheat, etc.) in paddy and dry fields. wait).
本实用新型有益效果是:本实用新型结构紧凑,操作方便,工作可靠,作业效率高,抛撒均匀、撒播量可控,极大地提高了粮田机械化作业水平,改善了农民的劳动条件,配套通用的农用拖拉机,可广泛用于水、旱田宽幅高效施肥播种作业。 The beneficial effects of the utility model are: the utility model is compact in structure, convenient in operation, reliable in operation, high in operation efficiency, uniform in spreading, and controllable in spreading amount, greatly improves the level of mechanized operations in grain fields, improves the working conditions of farmers, and is universal in matching The agricultural tractor can be widely used in water and dry fields for wide and efficient fertilization and seeding operations.
附图说明 Description of drawings
图1为本实用新型实施例的结构示意图; Fig. 1 is the structural representation of the utility model embodiment;
图2为图1的右视图; Fig. 2 is the right view of Fig. 1;
图3为本实用新型实施例的撒播盘结构示意图; Fig. 3 is a schematic structural diagram of a spreading disc in an embodiment of the present invention;
附图标记: Reference signs:
1-脚轮,2-机架;6-撒播盘, 7-出料口,8-斗型肥箱, 18-料斗控制盘,19-防护杆,20-肥箱支架,21-三点悬挂上连接耳,22 -调节手柄,23-刻度板,24-调节连杆,25-撒播机挡盘, 26-三点悬挂下连接耳,28-搅肥器,29-撒播圆盘,30-第一推肥板,31-第二推肥板; 1-casters, 2-frame; 6-spreading disc, 7-outlet, 8-bucket fertilizer box, 18-hopper control panel, 19-protection bar, 20-fertilizer box bracket, 21-three-point suspension Connecting ear, 22-adjusting handle, 23-scale plate, 24-adjusting connecting rod, 25-spreader retainer, 26-connecting ear under three-point suspension, 28-fertilizer, 29-spreading disc, 30-the first One pushes the fat plate, 31-the second pushes the fat plate;
3-左传动箱、4-第二从动锥齿轮、5-第二垂直从动轴、17-第二主动锥齿轮; 3-left transmission box, 4-second driven bevel gear, 5-second vertical driven shaft, 17-second driving bevel gear;
10-右传动箱,12-第三主动锥齿轮、11-第三从动锥齿轮、9-第三垂直从动轴; 10-right transmission box, 12-the third driving bevel gear, 11-the third driven bevel gear, 9-the third vertical driven shaft;
13-动力传动箱,14-第一主动锥齿轮、15-第一从动锥齿轮、27-动力输入轴、16-水平传动轴。 13-power transmission box, 14-the first driving bevel gear, 15-the first driven bevel gear, 27-power input shaft, 16-horizontal transmission shaft.
具体实施方式 Detailed ways
下面结合附图对本实用新型作进一步的详细说明。 Below in conjunction with accompanying drawing, the utility model is described in further detail.
如图1、图2、图3所示,一种双圆盘撒肥机,包括机架2,防护杆19、肥箱支架20、斗型肥箱8,调节手柄22、水平连接杆、两个撒播盘6,撒肥驱动装置,肥箱支架20固定在机架2的上部,肥箱8固定在肥箱支架20上,防护杆19安装在在肥箱支架20的前方;肥箱8底部有两个肥料出口7,肥料出口7下方设有撒播量调节装置,通过搬动调节手柄22自由调节撒播量;两个撒播盘6位于撒播量调节装置的下方;在机架2上安装有脚轮1。 As shown in Fig. 1, Fig. 2 and Fig. 3, a double-disc fertilizer spreader includes a frame 2, a protective bar 19, a fertilizer box support 20, a bucket-shaped fertilizer box 8, an adjustment handle 22, a horizontal connecting rod, two A spreading disc 6, a fertilizer spreading drive, and a fertilizer box support 20 are fixed on the top of the frame 2, and the fertilizer box 8 is fixed on the fertilizer box support 20, and the protective bar 19 is installed in front of the fertilizer box support 20; the bottom of the fertilizer box 8 There are two fertilizer outlets 7, below the fertilizer outlet 7 there is a spread rate adjustment device, and the spread rate can be freely adjusted by moving the adjustment handle 22; two spread discs 6 are located below the spread rate adjustment device; casters are installed on the frame 2 1.
上述撒肥驱动装置包括依次并列安装在机架2底部上的左传动箱3、动力传动箱13和右传动箱10,在动力传动箱13内设有一对相互啮合的第一主动锥齿轮14和第一从动锥齿轮15、动力输入轴27、水平传动轴16,所述动力输入轴27外接拖拉机动力输出轴;在左传动箱3内设有一对相互啮合的第二主动锥齿轮17和第二从动锥齿轮4、第二垂直从动轴5;在右传动箱10内设有一对相互啮合的第三主动锥齿轮12和第三从动锥齿轮11、第三垂直从动轴9;第二主动锥齿轮17与第三主动锥齿轮12尺寸参数相同并反向安装在水平传动轴16的两端;第二垂直从动轴5与第三垂直从动轴9分别连接一个撒播盘6;第二垂直从动轴5与第三垂直从动轴9顶端伸入肥箱8中并在各从动轴的顶端安装搅肥器28,这样就能进一步打碎团聚的肥料颗粒,使肥料下落顺畅。 Above-mentioned driving device for spreading fertilizer comprises the left transmission box 3, the power transmission box 13 and the right transmission box 10 that are installed side by side on the bottom of frame 2 successively, in the power transmission box 13, be provided with a pair of mutually meshing first driving bevel gear 14 and First driven bevel gear 15, power input shaft 27, horizontal transmission shaft 16, described power input shaft 27 externally connects tractor power output shaft; In the left transmission case 3, be provided with a pair of the second driving bevel gear 17 and the second that mesh with each other Two driven bevel gears 4, the second vertical driven shaft 5; a pair of intermeshed third driving bevel gear 12, the third driven bevel gear 11, and the third vertical driven shaft 9 are provided in the right transmission case 10; The second driving bevel gear 17 has the same size parameters as the third driving bevel gear 12 and is installed on both ends of the horizontal transmission shaft 16 in reverse; the second vertical driven shaft 5 and the third vertical driven shaft 9 are respectively connected to a spreading disc 6 The second vertical driven shaft 5 and the 3rd vertical driven shaft 9 tops stretch in the fertilizer case 8 and the fertilizer stirrer 28 is installed on the top of each driven shaft, so that the fertilizer particles of agglomeration can be further smashed, and the fertilizer The fall is smooth.
拖拉机动力输出轴将动力经万向节驱动动力输入轴27,再将动力传给水平传动轴16,再同时经第二主动锥齿轮17和第二从动锥齿轮4的啮合、以及第三主动锥齿轮12和第三从动锥齿轮11的啮合,分别驱动第二垂直从动轴5和第三垂直从动轴9,从而带动各从动轴上的撒播盘6和搅肥器旋转,由于第二主动锥齿轮17与第三主动锥齿轮12尺寸参数相同并在水平传动轴16两端反向安装,第二从动锥齿轮4与第三从动锥齿轮11尺寸参数相同、转向相反,则两撒播盘6的转向相反、转速相同,则保证了物料向外侧均匀抛洒。 The power output shaft of the tractor drives the power input shaft 27 through the universal joint, and then transmits the power to the horizontal transmission shaft 16, and then at the same time through the meshing of the second driving bevel gear 17 and the second driven bevel gear 4, and the third driving bevel gear. The engagement of the bevel gear 12 and the third driven bevel gear 11 drives the second vertical driven shaft 5 and the third vertical driven shaft 9 respectively, thereby driving the spreading disc 6 and the fertilizer stirrer on each driven shaft to rotate. The second driving bevel gear 17 has the same size parameters as the third driving bevel gear 12 and is installed oppositely at both ends of the horizontal transmission shaft 16. The second driven bevel gear 4 is the same as the third driven bevel gear 11. The size parameters are the same, and the direction of rotation is opposite. Then the steering of the two spreading discs 6 is opposite and the rotating speed is the same, which ensures that the material is evenly sprinkled to the outside.
撒播盘6包括撒播圆盘29、第一推料肥板30、第二推肥板31。撒播圆盘29成倒锥形,以减少种子或肥料颗粒的弹落损失,长度不同的第一推肥板30、第二推肥板31通过一组螺栓分别与撒播圆盘29连接。在每个所述撒播盘6的后面均安装有防止肥料向后抛撒的弧形挡盘25。为了适应不同撒播作业幅宽变化,在撒播圆盘29上设有五个安装孔,可以通过具体要求调节第一推肥板30、第二推肥板31的安装角度,以调整抛撒速度,从而增大或减少撒播幅宽。 The spreading disc 6 includes a spreading disc 29 , a first fertilizer pushing plate 30 , and a second fertilizer pushing plate 31 . The spreading disk 29 is in an inverted cone shape to reduce the falling loss of seeds or fertilizer particles. The first fertilizer pushing plate 30 and the second fertilizer pushing plate 31 with different lengths are respectively connected to the spreading disk 29 by a set of bolts. At the back of each of the spreading discs 6, an arc-shaped baffle plate 25 that prevents the fertilizer from being thrown backwards is installed. In order to adapt to the width variation of different sowing operations, five mounting holes are provided on the sowing disc 29, and the installation angles of the first fertilizer pushing plate 30 and the second fertilizer pushing plate 31 can be adjusted according to specific requirements to adjust the spreading speed, thereby Increase or decrease the spreading width.
撒播量调节装置包括调节连杆24、料斗控制盘18。料斗控制盘18包括固定盘和活动盘,固定盘上沿周向开设3个漏肥孔,活动盘上设置有与固定盘的漏肥孔对应的漏肥孔。调节手柄22与调节连杆24铰接,调节连杆24与活动盘铰接,调节手柄22、两个调节连杆24都固定在水平连接杆上,通过搬动调节手柄22,调节连杆24带动活动盘转动,调节手柄22通过定位销与机架2上的刻度板23定位,可以同时调节两个出肥口7的开度大小调节排肥量。 The spreading amount regulating device comprises an adjusting connecting rod 24 and a hopper control panel 18 . The hopper control panel 18 comprises a fixed disc and a movable disc, and the fixed disc is provided with 3 fertilizer leakage holes in the circumferential direction, and the movable disc is provided with fertilizer drain holes corresponding to the fertilizer drain holes of the fixed disc. The adjustment handle 22 is hinged with the adjustment link 24, and the adjustment link 24 is hinged with the movable plate. The adjustment handle 22 and the two adjustment links 24 are all fixed on the horizontal link. By moving the adjustment handle 22, the adjustment link 24 drives the movement. When the disc rotates, the adjustment handle 22 is positioned with the scale plate 23 on the frame 2 through the positioning pin, and the openings of the two fertilizer outlets 7 can be adjusted simultaneously to adjust the amount of fertilizer discharge.
在进行撒播作业时,将双圆盘撒肥机通过三点悬挂上连接耳21、三点悬挂下连接耳26和农用拖拉机三点悬挂装置连接,肥料装入肥箱8内,根据抛撒量要求,通过搬动调节手柄22调节出料口7的开度,肥料靠自重通过排肥口下落到撒播盘6上;拖拉机动力经万向节与传动箱传递到垂直从动轴上;撒播盘以一定速度旋转,肥料颗粒在自身离心力和推肥板推力的作用下向外抛撒。 When carrying out sowing operations, the double-disc fertilizer spreader is connected to the three-point suspension device of the agricultural tractor through the three-point suspension upper connection ear 21, the three-point suspension lower connection ear 26, and the fertilizer is loaded into the fertilizer box 8. , by moving the adjusting handle 22 to adjust the opening of the discharge port 7, the fertilizer will fall to the spreading disc 6 through the fertilizer discharge port by its own weight; the power of the tractor is transmitted to the vertical driven shaft through the universal joint and the transmission box; Rotating at a certain speed, the fertilizer particles are thrown outwards under the action of its own centrifugal force and the thrust of the fertilizer pushing plate.
与现有技术相比,本实用新型结构紧凑,传动平稳,工作可靠,撒播量大,作业效率高,抛撒均匀,撒播量可控,配套通用的农用拖拉机,可广泛用于水、旱田宽幅高效施肥和播种作业。 Compared with the prior art, the utility model has the advantages of compact structure, stable transmission, reliable operation, large sowing amount, high operation efficiency, uniform spreading, controllable sowing amount, matching general-purpose agricultural tractors, and can be widely used in water and dry fields. Efficient fertilization and seeding operations.
以上所述仅是本实用新型的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。 The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made. Retouching should also be regarded as the scope of protection of the present utility model.
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