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WO2024255007A1 - Method for extracting silver from complex lead bullion - Google Patents

Method for extracting silver from complex lead bullion Download PDF

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Publication number
WO2024255007A1
WO2024255007A1 PCT/CN2023/119267 CN2023119267W WO2024255007A1 WO 2024255007 A1 WO2024255007 A1 WO 2024255007A1 CN 2023119267 W CN2023119267 W CN 2023119267W WO 2024255007 A1 WO2024255007 A1 WO 2024255007A1
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Prior art keywords
silver
lead
crude
copper
low
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PCT/CN2023/119267
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French (fr)
Chinese (zh)
Inventor
李一夫
王凯
杨斌
徐宝强
田阳
蒋文龙
马进萍
张环
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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Priority to MX2024014693A priority Critical patent/MX2024014693A/en
Publication of WO2024255007A1 publication Critical patent/WO2024255007A1/en
Anticipated expiration legal-status Critical
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B11/00Obtaining noble metals
    • C22B11/02Obtaining noble metals by dry processes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B13/00Obtaining lead
    • C22B13/02Obtaining lead by dry processes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B13/00Obtaining lead
    • C22B13/06Refining
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C1/00Electrolytic production, recovery or refining of metals by electrolysis of solutions
    • C25C1/20Electrolytic production, recovery or refining of metals by electrolysis of solutions of noble metals
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Definitions

  • the invention relates to a method for extracting silver from complex crude lead, belonging to the technical field of nonferrous metal metallurgy, and specifically to the technical field of a method for extracting silver from complex crude lead.
  • silver-zinc shell contains 6-11% silver, 25-30% zinc and 60-70% lead.
  • the introduction of impurity zinc by adding zinc to extract silver increases the subsequent silver recovery cycle, and the zinc consumption will increase the smelting cost during industrial production.
  • the treatment of silver-zinc shell is mainly "melting-distillation-ash blowing", “acidic oxygen pressure leaching method” and "melting-electrolysis”.
  • the “melting-distillation-ash blowing” method is to first melt the silver-zinc shell that has been squeezed to remove excess lead under the cover of the salt layer, and then distill at low pressure and low temperature to remove zinc, and produce gold-silver alloy through oxidation ash blowing.
  • the "acidic oxygen pressure leaching method” for silver-zinc shell treatment process first crushes the silver-zinc shell, ball-mills and sieves it for pretreatment, then adds sulfuric acid solution and oxidant to leach it, treats the leachate and leaching residue, and recovers valuable metallic silver.
  • the "melting-electrolysis” treatment process for silver-zinc shell first uses the melting method to remove most of the lead in the silver-zinc shell.
  • the high-silver zinc shell is crushed and then zinc is removed by alkaline method, then melted into anode plates for electrolysis.
  • the electrolytic anode mud is removed copper by aminosulfonic acid and then saltpeter is added to smelt to produce crude silver.
  • the above-mentioned silver-zinc shell treatment process for recovering silver has problems such as complex process flow, long production cycle, high energy consumption, large metal backlog, and serious environmental pollution.
  • crude lead is initially refined by pyrometallurgy to remove copper and tin.
  • the anode mud will become hard and dense, which will hinder the dissolution of lead.
  • Tin and lead have similar potentials and will dissolve together with lead and precipitate at the cathode, so copper and tin need to be removed.
  • the crude lead with copper and tin removed is cast into anode plates, which are electrolyzed in electrolyte to obtain cathode lead and anode mud.
  • the cathode lead is cast into lead ingots.
  • the precious metal silver is enriched in the anode mud.
  • the recovery of silver needs to be accompanied by the entire lead refining process and finally recovered from the lead anode mud.
  • the electrolytic refining time of crude lead is about one week, which makes the precious metal recovery cycle long and also produces a large amount of waste acid.
  • the main methods for recovering silver from lead anode mud include the "reduction smelting-ash blowing-electrolysis” combined method, the “reduction smelting-leaching” combined method and the "full wet method".
  • the combined method of "reduction smelting-ash blowing-electrolysis” is to reduce and smelt the lead anode mud to obtain precious lead, and then oxidize and ash blow the precious lead to obtain a gold-silver alloy.
  • the gold-silver alloy is refined and then melted into a gold-silver alloy plate for electrolysis to obtain silver.
  • the combined method of "reduction smelting-leaching" is to reduce and smelt the anode mud to obtain precious lead, and then the precious lead is subjected to wet silver extraction, using nitric acid leaching to separate antimony, chloride precipitation of silver-ammonia complexation liquid-hydrazine hydrate reduction extraction of silver, and neutralization and hydrolysis precipitation of bismuth, and finally obtain silver powder, basic bismuth nitrate and copper nitrate solution or sponge copper.
  • the combined method of "reduction smelting-vacuum distillation-electrolysis” is to pre-treat the precious lead obtained by reduction smelting of anode mud with vacuum distillation, vacuum distillation of precious lead to obtain crude silver, and electrolysis of crude silver to obtain refined silver.
  • the wet method of "full wet method” to recover silver from lead anode mud is leaching through strong oxidants.
  • the acid leaching process of lead anode mud includes chloride salt leaching, ferric chloride leaching, chlorination-drying and other methods.
  • the leaching process can be divided into alkaline leaching and acid leaching to obtain leaching residue and leaching liquid.
  • the leaching residue is treated by chlorination and hydrazine hydrate reduction, and then filtered, washed and dried to finally obtain silver powder.
  • the above-mentioned anode mud recovery of silver generally has the problems of high comprehensive processing cost, long precious metal extrusion time, long process, high pollution, poor processing capacity, etc. At present, there is a lack of clean and short-process methods for extracting silver from crude lead.
  • the patent with the publication number CN87104574 discloses a new technology for pyrometallurgical refining of crude lead involving a method for extracting silver.
  • the crude lead is subjected to smelting-adding sulfur to remove copper, alkaline compressed air and oxygen to remove arsenic, antimony and tin, and then crystallized to remove silver and bismuth to obtain refined lead and silver-rich lead.
  • the silver-rich lead is vacuum distilled to obtain crude silver and refined lead or lead alloy.
  • the crude silver is electrolyzed to obtain electrosilver and anode mud, and gold is recovered from the anode mud.
  • the method designed in this patent requires the addition of a large amount of sulfur, sodium hydroxide and other reagents to remove copper, tin, arsenic and antimony, which increases the smelting cost.
  • three steps of smelting-adding sulfur to remove copper, and alkaline compressed air and oxygen to remove arsenic, antimony and tin are required.
  • the impurity silver content in the crude lead is required to be less than 1%, and the bismuth content is required to be between 0.02-0.2%.
  • my country's lead ore products have been faced with the characteristics of many types of impurities and high content.
  • the present invention adopts the method of condensation-crystallization-volatilization to extract silver from complex crude lead in an efficient manner, thereby solving the problems of multiple impurity types and high content in crude lead and long silver recovery period.
  • the present invention provides a method for extracting silver from complex crude lead.
  • the method has simple process, convenient operation, simple required equipment, mature process, high suitability of raw materials, and safe and controllable process.
  • the present invention is implemented by the following technical solutions.
  • a method for extracting silver from complex crude lead which adopts condensation-crystallization-volatilization.
  • the complex crude lead is mainly used to remove copper through condensation, and other impurities such as tin, arsenic, antimony, etc. are also partially removed to obtain low-copper lead and copper scum;
  • the low-copper lead is mainly enriched with silver and bismuth through continuous crystallization, and other impurities such as antimony, arsenic, etc. are also partially enriched to obtain low-silver lead and high-silver lead;
  • the high-silver lead is subjected to vacuum volatilization to obtain crude silver and crude lead, and the crude lead is incorporated into the low-silver lead for lead refining.
  • the specific steps include:
  • Step 1 condensing the complex crude lead to obtain copper scum and low-copper lead, wherein the copper condenses and precipitates and forms high-melting-point compounds with arsenic, antimony and tin, which float on the lead liquid.
  • These high-melting-point compounds are copper scum, which are removed by scooping out the scum, and low-copper lead is obtained under the scum;
  • Step 2 crystallizing the low-copper lead obtained in step 1 to enrich silver and bismuth to obtain low-silver lead and high-silver lead;
  • Step 3 volatilizing the high-silver lead obtained in step 2 to obtain crude silver and crude lead;
  • Step 4 Combine the crude lead obtained in step 3 and the low-silver lead obtained in step 2 for refining.
  • the complex crude lead in step 1 contains lead, copper, tin, arsenic, antimony, silver, bismuth, zinc, iron, chromium and nickel, wherein the content of lead is 75.5-99.5wt%, copper is 0.06-5.5wt%, tin is 0.01-3.5wt%, arsenic is 0.1-6.5wt%, antimony is 0.1-6.8wt%, silver is 0.02-1.5wt%, bismuth is 0.01-0.6wt%, and nickel, iron, zinc and chromium are all less than 0.08wt%, and the sum of the above metal contents is 100%.
  • the condensation process is to first heat up to 500-950°C, then cool down to 330-450°C at a cooling rate of 2-10°C/min for condensation for 1-5h, and the condensed copper slag is separated by centrifugation to obtain low-copper lead, which can reduce the slag production rate and improve the metal recovery rate.
  • the crystallization enrichment adopts a crystallization enrichment device with an inclination angle of 5-12°, a rotation speed of 2-10 r/min, a temperature gradient of 305-335°C, and a temperature increment greater than 0.1°C.
  • the time interval for discharging the high silver lead is 10-50 minutes per time, the duration of discharging is 20-80 seconds, and the processing capacity is 1-30 tons per day.
  • step 3 the volatilization is carried out in a vacuum furnace with a volatilization temperature of 800-1050° C., a volatilization time of 1-4 hours, a vacuum degree of 0-10 Pa, and a processing capacity of 50 tons/(unit ⁇ day).
  • the condensation process in step (1) is a process of transformation from liquid phase to solid phase in nonferrous metal metallurgy.
  • step 1 The copper slag obtained in step 1 is recovered and processed.
  • the low-silver lead obtained in step 2 is combined with the crude lead obtained in step 3 and sent to the lead refining process. After being combined, the impurity content requirements in electrolytic refining are met.
  • the direct recovery rate of silver in the high-silver lead is greater than 92%.
  • the silver in the high-silver lead is enriched by more than 3 times.
  • the silver and bismuth contents in the low-silver lead in the above step 2 are lower than the "Lead Ingot" GB/T469-2013 standard, wherein silver is not more than 0.008%, and bismuth is not more than 0.06%.
  • the crystallization enrichment device in the above step 2 is an existing crystallization enrichment device, which is disclosed in application publication number:
  • the volatilization process in the above step 3 is carried out in a conventional vacuum furnace.
  • the crude silver contains more than 90% silver, and contains less than 10% copper and tin.
  • the recovery rate of the above lead is above 99.95%.
  • the present invention adopts the condensation method to replace the smelting copper removal and sulfur addition copper removal, has no additives, has small slag volume, short process and low smelting cost.
  • the present invention uses low-copper lead crystallization (physical method) to enrich silver and bismuth, and quickly enriches silver and bismuth in high-silver lead. Silver can be recovered without accompanying the entire lead refining process, thereby shortening the silver production cycle and achieving a high direct silver recovery rate.
  • the raw materials selected in the present invention have high adaptability and can be used for various complex crude lead and can efficiently extract silver.
  • the present invention adopts the condensation-crystallization-volatilization method to extract silver.
  • the silver recovery cycle is shortened by 30-50% compared with the traditional method, and the energy consumption is reduced by 10%-40%.
  • the crude lead obtained by volatilization in the present invention can be combined with low-silver lead to meet the needs of pyrometallurgy and electrolysis.
  • the present invention has obvious economic benefits and can be applied industrially.
  • Fig. 1 is a process flow chart of the present invention
  • Figure 2 is a physical picture of the raw materials and some crude silver products of Example 1 of the present invention, wherein (a) is a complex crude lead raw material; and (b) is a crude silver product.
  • the method for extracting silver from complex crude lead adopts condensation-crystallization-volatilization.
  • the main function of the complex crude lead after condensation is to remove copper, and other impurities such as tin, arsenic, antimony, etc. are also partially removed to obtain low-copper lead and copper scum;
  • the low-copper lead is mainly enriched with silver and bismuth through continuous crystallization, and other impurities such as antimony, arsenic, etc. are also partially enriched to obtain low-silver lead and high-silver lead;
  • the high-silver lead is subjected to vacuum volatilization to obtain crude silver and crude lead, and the crude lead is incorporated into the low-silver lead for refined lead.
  • the specific steps include:
  • Step 1 10t of complex crude lead (composition shown in Table 1) is condensed in a condensation pot with a diameter of 1.5m and a depth of 0.7m. The temperature is first raised to 950°C, then cooled to 335°C at a rate of 8°C/min and stirred thoroughly. The condensation is performed for 2.5h to obtain copper slag and low-copper lead (composition shown in Table 1);
  • Step 2 the low copper lead obtained in step 1 is crystallized to enrich silver to obtain low silver lead and high silver lead; the crystallization enrichment device is 3m long, 0.52m wide and 0.31m deep; the device slope is adjusted to 12°, the rotation speed is 9r/min, the temperature gradient is 305°C-335°C, and the temperature gradient increases from the low point to the high point of the crystallization enrichment device as follows: 305°C, 312°C, 321°C, 325°C, 331°C, 333°C; the low copper lead melt is placed in the crystallization enrichment device, and when the melt covers the screw shaft, the liquid inlet flow rate is slowed down, and the crystals are precipitated by natural cooling, and the crystals are transported by the spiral to high temperature melting and purification to obtain low silver lead, and the molten liquid is refluxed to the low temperature section for further crystallization.
  • the lead content in the low temperature section decreases, and the silver, bismuth, arsenic and antimony content increases to obtain high silver lead.
  • the high silver lead discharge time interval is 32min, and the discharge time is 42s.
  • the composition of low silver lead and high silver lead is shown in Table 1, and the operation lasts for 10 hours;
  • Step 3 Vacuum volatilize the high-silver lead obtained in step 2 to obtain crude silver and crude lead.
  • the vacuum volatilization device is a vacuum furnace with a production capacity of 50t/furnace. Put the high-silver lead into the vacuum furnace, turn on the vacuum pump, and evacuate the pressure in the furnace to below 10Pa.
  • the volatilization temperature is 900°C and the volatilization time is 2h.
  • Step 4 Add the crude lead (composition see Table 1) obtained in step 3 into the low-silver lead.
  • the cycle of the whole process of the present invention is 1 day, which is 7 days shorter than the cycle of electrolytic refining to recover silver, and 30-50% shorter than the cycle of traditional lead refining.
  • the direct recovery rate of silver reaches 99.37%, and the recovery rate of lead reaches 99.98%.
  • the present invention has obvious economic benefits and can be industrialized.
  • the method for extracting silver from complex crude lead adopts condensation-crystallization-volatilization.
  • the main function of the complex crude lead after condensation is to remove copper, and other impurities such as tin, arsenic, antimony, etc. are also partially removed to obtain low-copper lead and copper scum;
  • the low-copper lead is mainly enriched with silver and bismuth through continuous crystallization, and other impurities such as antimony, arsenic, etc. are also partially enriched to obtain low-silver lead and high-silver lead;
  • the high-silver lead is subjected to vacuum volatilization to obtain crude silver and crude lead, and the crude lead is incorporated into the low-silver lead for refined lead.
  • the specific steps include:
  • Step 1 10t of complex crude lead (composition shown in Table 3) is condensed in a condensation pot with a diameter of 1.5m and a depth of 0.7m. The temperature is first raised to 850°C, then cooled to 335°C at a rate of 6°C/min, stirred thoroughly, and condensed for 3h to obtain copper slag and low-copper lead (composition shown in Table 3);
  • Step 2 the low copper lead obtained in step 1 is crystallized to enrich silver to obtain low silver lead and high silver lead; the crystallization enrichment device is 3m long, 0.52m wide and 0.31m deep; the device slope is adjusted to 10°, the rotation speed is 6r/min, the temperature gradient is 305°C-335°C, and the temperature gradient increases from the low point to the high point of the crystallization enrichment device as follows: 305°C, 310°C, 318°C, 326°C, 330°C, 333°C; the low copper lead melt is placed in the crystallization enrichment device, and when the melt covers the screw shaft, the liquid inlet flow rate is slowed down, and the crystals are precipitated by natural cooling, and the crystals are transported by the spiral to high temperature melting and purification to obtain low silver lead, and the molten liquid is refluxed to the low temperature section for further crystallization.
  • the lead content in the low temperature section decreases, and the silver, bismuth, arsenic and antimony content increases to obtain high silver lead.
  • the high silver lead discharge time interval is 20min, and the discharge time is 30s.
  • the composition of low silver lead and high silver lead is shown in Table 3, and the operation lasts 12 hours;
  • Step 3 Vacuum volatilize the high-silver lead obtained in step 2 to obtain crude silver and crude lead.
  • the vacuum volatilization device is a vacuum furnace with a production capacity of 50t/furnace. Put the high-silver lead into the vacuum furnace, turn on the vacuum pump, and evacuate the pressure in the furnace to below 10Pa.
  • the volatilization temperature is 850°C and the volatilization time is 3h.
  • Step 4 Add the crude lead (composition see Table 3) obtained in step 3 into the low-silver lead.
  • the cycle of the whole process of the present invention is 1 day, which is 7 days shorter than the cycle of electrolytic refining to recover silver, and 30-50% shorter than the cycle of traditional lead refining.
  • the direct recovery rate of silver reaches 90.83%, and the recovery rate of lead reaches 99.97%.
  • the present invention has obvious economic benefits and can be industrialized.
  • the method for extracting silver from complex crude lead adopts condensation-crystallization-volatilization.
  • the main function of the complex crude lead after condensation is to remove copper, and other impurities such as tin, arsenic, antimony, etc. are also partially removed to obtain low-copper lead and copper scum;
  • the low-copper lead is mainly enriched with silver and bismuth through continuous crystallization, and other impurities such as antimony, arsenic, etc. are also partially enriched to obtain low-silver lead and high-silver lead;
  • the high-silver lead is subjected to vacuum volatilization to obtain crude silver and crude lead, and the crude lead is incorporated into the low-silver lead for refined lead.
  • the specific steps include:
  • Step 1 50t of complex crude lead (composition shown in Table 5) is condensed in a condensation pot with a diameter of 2.8m and a depth of 1m. The temperature is first raised to 950°C, then cooled to 335°C at a rate of 5°C/min, stirred thoroughly, and condensed for 2.5h to obtain copper slag and low-copper lead (composition shown in Table 5);
  • Step 2 the low copper lead obtained in step 1 is crystallized to enrich silver to obtain low silver lead and high silver lead; the crystallization enrichment device is 4m long, 0.61m wide and 0.42m deep; the device slope is adjusted to 7°, the rotation speed is 4r/min, the temperature gradient is 305°C-335°C, and the temperature gradient increases from the low to the high of the crystallization enrichment device as follows: 305°C, 317°C, 321°C, 326°C, 331°C, 333°C; the low copper lead melt is placed in the crystallization enrichment device, and when the melt covers the screw shaft, the liquid inlet flow rate is slowed down, and the crystals are precipitated by natural cooling, and the crystals are transported by the spiral to high temperature melting and purification to obtain low silver lead, and the molten liquid is refluxed to the low temperature section for further crystallization.
  • the lead content in the low temperature section decreases, and the silver, bismuth, arsenic and antimony content increases to obtain high silver lead.
  • the high silver lead discharge time interval is 35min, and the discharge time is 30s.
  • the quality and composition of low silver lead and high silver lead are shown in Table 5. The operation lasts 28 hours;
  • Step 3 Vacuum volatilize the high-silver lead obtained in step 2 to obtain crude silver and crude lead.
  • the vacuum volatilization device is a vacuum furnace with a production capacity of 50t/furnace. Put the high-silver lead into the vacuum furnace, turn on the vacuum pump, and evacuate the pressure in the furnace to below 10Pa.
  • the volatilization temperature is 1050°C and the volatilization time is 2.5h.
  • Step 4 Add the crude lead (composition see Table 5) obtained in step 3 into the low-silver lead.
  • the cycle of the whole process of the present invention is 2 days, which is 6 days shorter than the cycle of electrolytic refining and silver recovery, and 30-50% shorter than the recovery cycle of traditional refined silver.
  • the direct recovery rate of silver reaches 92.05%, and the recovery rate of lead reaches 99.98%.
  • the present invention has obvious economic benefits and can be industrialized.
  • the method for extracting silver from complex crude lead adopts condensation-crystallization-volatilization.
  • the main function of the complex crude lead after condensation is to remove copper, and other impurities such as tin, arsenic, antimony, etc. are also partially removed to obtain low-copper lead and copper scum;
  • the low-copper lead is mainly enriched with silver and bismuth through continuous crystallization, and other impurities such as antimony, arsenic, etc. are also partially enriched to obtain low-silver lead and high-silver lead;
  • the high-silver lead is subjected to vacuum volatilization to obtain crude silver and crude lead, and the crude lead is incorporated into the low-silver lead for refined lead.
  • the specific steps include:
  • Step 1 50t of complex crude lead (composition shown in Table 7) is condensed in a condensation pot with a diameter of 2.8m and a depth of 1m. The temperature is first raised to 580°C, then cooled to 345°C at a rate of 5°C/min, stirred thoroughly, and condensed for 3h to obtain copper slag and low-copper lead (composition shown in Table 7);
  • Step 2 the low copper lead obtained in step 1 is crystallized to enrich silver to obtain low silver lead and high silver lead; the crystallization enrichment device is 4m long, 0.61m wide and 0.42m deep; the device slope is adjusted to 10°, the rotation speed is 9r/min, the temperature gradient is 305°C-335°C, and the temperature gradient increases from the low to the high of the crystallization enrichment device as follows: 305°C, 310°C, 318°C, 326°C, 331°C, 333°C; the low copper lead melt is placed in the crystallization enrichment device, and when the melt covers the screw shaft, the liquid inlet flow rate is slowed down, and the crystals are precipitated by natural cooling, and the crystals are transported by the spiral to high temperature melting and purification to obtain low silver lead, and the molten liquid is refluxed to the low temperature section for further crystallization.
  • the lead content in the low temperature section decreases, and the silver, bismuth, arsenic and antimony content increases to obtain high silver lead.
  • the high silver lead discharge time interval is 50min, and the discharge time is 75s.
  • the quality and composition of low silver lead and high silver lead are shown in Table 7. The operation lasts 26 hours;
  • Step 3 Vacuum volatilize the high-silver lead obtained in step 2 to obtain crude silver and crude lead.
  • the vacuum volatilization device is a vacuum furnace with a production capacity of 50t/furnace. Put the high-silver lead into the vacuum furnace, turn on the vacuum pump, and evacuate the pressure in the furnace to below 10Pa.
  • the volatilization temperature is 1000°C and the volatilization time is 3h.
  • Step 4 Add the crude lead (composition see Table 7) obtained in step 3 into the low-silver lead.
  • the cycle of the whole process of the present invention is 2 days, which is 6 days shorter than the cycle of electrolytic refining and silver recovery, and 30-50% shorter than the recovery cycle of traditional refined silver.
  • the direct recovery rate of silver reaches 98.14%, and the recovery rate of lead reaches 99.98%.
  • the present invention has obvious economic benefits and can be industrialized.

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Abstract

A method for extracting silver from complex lead bullion. The method comprises: extracting silver by means of condensation-crystallization-volatilization, and condensing the complex lead bullion to remove copper and some of other impurities, such as tin, arsenic and antimony, thereby obtaining low-copper lead and copper scum; crystallizing the low-copper lead to mainly enrich silver and bismuth and some of other impurities such as antimony and arsenic, thereby obtaining low-silver lead and high-silver lead; and subjecting the high-silver lead to vacuum volatilization to obtain silver bullion and lead bullion. In the method, silver is extracted by means of condensation-crystallization-volatilization, enriched by means of crystallization, and separated from lead for refining, such that the recovery period of silver is shortened by 30-50% compared with a traditional method, and the energy consumption is reduced by 10-40%.

Description

一种复杂粗铅提银的方法A complex method for extracting silver from crude lead 技术领域Technical Field

本发明涉及一种复杂粗铅提银的方法,属于有色金属冶金技术领域,具体地说,涉及一种复杂粗铅提银的方法技术领域。The invention relates to a method for extracting silver from complex crude lead, belonging to the technical field of nonferrous metal metallurgy, and specifically to the technical field of a method for extracting silver from complex crude lead.

背景技术Background Art

在现代铅冶金中,铅精矿通过直接熔炼法得到粗铅,银等贵金属会富集于粗铅中,在粗铅精炼过程中回收有价金属。根据粗铅精炼方法的不同,可以在粗铅火法精炼和电解精炼中提银。In modern lead metallurgy, lead concentrate is directly smelted to obtain crude lead, and precious metals such as silver are enriched in crude lead. Valuable metals are recovered during the crude lead refining process. Depending on the crude lead refining method, silver can be extracted during crude lead pyrorefining and electrolytic refining.

在粗铅火法精炼中熔析除铜、加硫除铜、加碱除锡砷锑、加锌除银、除锌、除铋六个工艺最终得到精铅,银富集在银锌壳中。银锌壳中含银6-11%,锌25-30%,铅60-70%,通过加锌提银引入杂质锌,后续银的回收周期增长,并且在进行工业化生产时,锌消耗量会使冶炼成本增加。目前,银锌壳处理主要为“熔析-蒸馏-灰吹”、“酸性氧压浸出法”和“熔析-电解”法。“熔析-蒸馏-灰吹”法是先将压榨除去过量铅的银锌壳在盐层覆盖下进行熔析,然后进行低压低温蒸馏除锌,经氧化灰吹产出金银合金。银锌壳“酸性氧压浸出法”处理工艺首先将银锌壳破碎、球磨过筛预处理后,加入硫酸溶液和氧化剂浸出,将浸出液和浸出渣进行处理,回收得到有价金属银。银锌壳“熔析-电解”处理工艺首先采用熔析法除银锌壳中大部分的铅,得到的高银锌壳经破碎后采用碱法除锌,再熔铸成阳极板进行电解,得到的电解阳极泥用氨基磺酸除铜后加入硝石熔炼产出粗银。上述银锌壳处理工艺回收银存在工艺流程复杂、生产周期长、能耗高、金属积压量大、环保污染严重等问题。In the pyrometallurgical refining of crude lead, six processes, namely, smelting to remove copper, adding sulfur to remove copper, adding alkali to remove tin, arsenic and antimony, adding zinc to remove silver, removing zinc and removing bismuth, finally obtain refined lead, and silver is enriched in the silver-zinc shell. The silver-zinc shell contains 6-11% silver, 25-30% zinc and 60-70% lead. The introduction of impurity zinc by adding zinc to extract silver increases the subsequent silver recovery cycle, and the zinc consumption will increase the smelting cost during industrial production. At present, the treatment of silver-zinc shell is mainly "melting-distillation-ash blowing", "acidic oxygen pressure leaching method" and "melting-electrolysis". The "melting-distillation-ash blowing" method is to first melt the silver-zinc shell that has been squeezed to remove excess lead under the cover of the salt layer, and then distill at low pressure and low temperature to remove zinc, and produce gold-silver alloy through oxidation ash blowing. The "acidic oxygen pressure leaching method" for silver-zinc shell treatment process first crushes the silver-zinc shell, ball-mills and sieves it for pretreatment, then adds sulfuric acid solution and oxidant to leach it, treats the leachate and leaching residue, and recovers valuable metallic silver. The "melting-electrolysis" treatment process for silver-zinc shell first uses the melting method to remove most of the lead in the silver-zinc shell. The high-silver zinc shell is crushed and then zinc is removed by alkaline method, then melted into anode plates for electrolysis. The electrolytic anode mud is removed copper by aminosulfonic acid and then saltpeter is added to smelt to produce crude silver. The above-mentioned silver-zinc shell treatment process for recovering silver has problems such as complex process flow, long production cycle, high energy consumption, large metal backlog, and serious environmental pollution.

在电解精炼中,粗铅经过火法初步精炼除铜锡,阳极铜高时阳极泥会变硬和致密,会妨碍铅的溶解,锡与铅电位相近,会与铅一道溶解并在阴极析出,所以需要除铜锡。除去铜锡的粗铅浇铸阳极板,在电解液中电解得到阴极铅和阳极泥,阴极铅铸锭得到铅锭,贵金属银富集阳极泥中,银的回收需要伴随铅精练整个工序,最后从铅阳极泥中回收。粗铅电解精炼时间约在一周左右,使的贵金属回收周期长,还会产生大量的废酸。目前处理铅阳极泥回收银的方法主要有“还原熔炼-灰吹-电解”联合法、“还原熔炼-浸出”联合法和“全湿法”等。“还原熔炼-灰吹-电解”联合法是将铅阳极泥还原熔炼得到贵铅,贵铅经氧化灰吹得到金银合金,金银合金通过精炼后熔铸成金银合金板电解得到银。“还原熔炼-浸出”联合法将阳极泥还原熔炼得到贵铅,再将贵铅进行湿法提银,采用硝酸浸出分离锑,氯化沉银-氨水络合造液-水合肼还原提银,中和水解沉铋的工艺,最终分别得到银粉、碱式硝酸铋和硝酸铜溶液或海绵铜。“还原熔炼-真空蒸馏-电解”联合法,将阳极泥还原熔炼所得贵铅进行真空蒸馏预处理,贵铅真空蒸馏得到粗银,粗银电解得到精银。“全湿法”处理铅阳极泥回收银的湿法手段是通过强氧化剂浸出,铅阳极泥酸性浸出工艺包括氯盐浸出、三氯化铁浸出、氯化-干馏等方法,浸出工艺可分为碱性浸出法和酸性浸出法,得到浸出渣和浸出液,浸出渣通过氯化处理和水合肼还原然后再过滤洗涤干燥最终得到银粉。上述阳极泥回收银普遍存在综合处理成本高、贵金属挤压时间久、流程长、污染大、处理能力差等问题,目前缺乏从粗铅中清洁短流程提银的方法。In electrolytic refining, crude lead is initially refined by pyrometallurgy to remove copper and tin. When the anode copper is high, the anode mud will become hard and dense, which will hinder the dissolution of lead. Tin and lead have similar potentials and will dissolve together with lead and precipitate at the cathode, so copper and tin need to be removed. The crude lead with copper and tin removed is cast into anode plates, which are electrolyzed in electrolyte to obtain cathode lead and anode mud. The cathode lead is cast into lead ingots. The precious metal silver is enriched in the anode mud. The recovery of silver needs to be accompanied by the entire lead refining process and finally recovered from the lead anode mud. The electrolytic refining time of crude lead is about one week, which makes the precious metal recovery cycle long and also produces a large amount of waste acid. At present, the main methods for recovering silver from lead anode mud include the "reduction smelting-ash blowing-electrolysis" combined method, the "reduction smelting-leaching" combined method and the "full wet method". The combined method of "reduction smelting-ash blowing-electrolysis" is to reduce and smelt the lead anode mud to obtain precious lead, and then oxidize and ash blow the precious lead to obtain a gold-silver alloy. The gold-silver alloy is refined and then melted into a gold-silver alloy plate for electrolysis to obtain silver. The combined method of "reduction smelting-leaching" is to reduce and smelt the anode mud to obtain precious lead, and then the precious lead is subjected to wet silver extraction, using nitric acid leaching to separate antimony, chloride precipitation of silver-ammonia complexation liquid-hydrazine hydrate reduction extraction of silver, and neutralization and hydrolysis precipitation of bismuth, and finally obtain silver powder, basic bismuth nitrate and copper nitrate solution or sponge copper. The combined method of "reduction smelting-vacuum distillation-electrolysis" is to pre-treat the precious lead obtained by reduction smelting of anode mud with vacuum distillation, vacuum distillation of precious lead to obtain crude silver, and electrolysis of crude silver to obtain refined silver. The wet method of "full wet method" to recover silver from lead anode mud is leaching through strong oxidants. The acid leaching process of lead anode mud includes chloride salt leaching, ferric chloride leaching, chlorination-drying and other methods. The leaching process can be divided into alkaline leaching and acid leaching to obtain leaching residue and leaching liquid. The leaching residue is treated by chlorination and hydrazine hydrate reduction, and then filtered, washed and dried to finally obtain silver powder. The above-mentioned anode mud recovery of silver generally has the problems of high comprehensive processing cost, long precious metal extrusion time, long process, high pollution, poor processing capacity, etc. At present, there is a lack of clean and short-process methods for extracting silver from crude lead.

公开号为CN87104574的专利中,公开了粗铅火法精炼新技术涉及到提银方法,粗铅经熔析-加硫除铜,碱法压缩空气和氧气除砷锑锡,然后结晶除银铋得到精铅和富银铅,富银铅真空蒸馏得到粗银和精铅或铅合金,粗银电解得到电银和阳极泥,阳极泥回收金。此专利设计的方法需要添加大量的硫、氢氧化钠等试剂除铜、锡、砷、锑,增加了的冶炼成本,并且结晶除银铋前需要进行熔析-加硫除铜,碱法压缩空气和氧气除砷锑锡三步,要求粗铅中杂质银含量小于1%,铋含量在0.02-0.2%之间。近年来我国铅矿品面临杂质种类多、含量高等特点,经过熔炼所得粗铅中银、铋、铜、锡、砷、锑含量远超过公开号为CN87104574专利的中粗铅杂质含量,使用此法精炼将会增加更多的试剂,产生更多的渣,所以该专利申请记载的技术方案最终没有实现工业化应用,目前我国普遍采用粗铅电解精炼的方法,避免加大量试剂除杂。在粗铅电解精炼中银必须伴随铅精炼工艺,造成贵金属银的堆积,周期长。通过处理阳极泥回收银,回收工艺复杂,对银的精炼带来诸多困难,经济收益差等一系列问题。The patent with the publication number CN87104574 discloses a new technology for pyrometallurgical refining of crude lead involving a method for extracting silver. The crude lead is subjected to smelting-adding sulfur to remove copper, alkaline compressed air and oxygen to remove arsenic, antimony and tin, and then crystallized to remove silver and bismuth to obtain refined lead and silver-rich lead. The silver-rich lead is vacuum distilled to obtain crude silver and refined lead or lead alloy. The crude silver is electrolyzed to obtain electrosilver and anode mud, and gold is recovered from the anode mud. The method designed in this patent requires the addition of a large amount of sulfur, sodium hydroxide and other reagents to remove copper, tin, arsenic and antimony, which increases the smelting cost. In addition, before crystallization to remove silver and bismuth, three steps of smelting-adding sulfur to remove copper, and alkaline compressed air and oxygen to remove arsenic, antimony and tin are required. The impurity silver content in the crude lead is required to be less than 1%, and the bismuth content is required to be between 0.02-0.2%. In recent years, my country's lead ore products have been faced with the characteristics of many types of impurities and high content. The content of silver, bismuth, copper, tin, arsenic and antimony in the crude lead obtained after smelting far exceeds the impurity content of crude lead in the patent with publication number CN87104574. Refining using this method will add more reagents and produce more slag, so the technical solution recorded in the patent application has not been industrialized. At present, my country generally adopts the method of electrolytic refining of crude lead to avoid adding a large amount of reagents to remove impurities. In the electrolytic refining of crude lead, silver must be accompanied by the lead refining process, resulting in the accumulation of precious metal silver and a long cycle. The recovery process of silver by treating anode mud is complicated, which brings many difficulties to the refining of silver and a series of problems such as poor economic benefits.

本发明在采用凝析-结晶-挥发的方法提银,从复杂粗铅中高效提银。以解决粗铅中杂质种类多、含量高、银回收周期长等问题。The present invention adopts the method of condensation-crystallization-volatilization to extract silver from complex crude lead in an efficient manner, thereby solving the problems of multiple impurity types and high content in crude lead and long silver recovery period.

发明内容Summary of the invention

针对上述现有技术存在的问题及不足,本发明提供一种复杂粗铅提银的方法。本方法工艺简单,操作方便,所需设备简单,工艺成熟,原料的适性高,过程安全可控。本发明通过以下技术方案实现。In view of the problems and shortcomings of the above-mentioned prior art, the present invention provides a method for extracting silver from complex crude lead. The method has simple process, convenient operation, simple required equipment, mature process, high suitability of raw materials, and safe and controllable process. The present invention is implemented by the following technical solutions.

一种复杂粗铅提银的方法,采用凝析-结晶-挥发,复杂粗铅经凝析主要作用是除铜,锡砷锑其他杂质也会部分去除,得到低铜铅和铜浮渣;低铜铅经连续结晶主要是富集银铋,锑砷其他杂质也会部分富集,得到低银铅和高银铅;高银铅经过真空挥发得到粗银和粗铅,粗铅并入低银铅进行精炼铅,具体步骤包括:A method for extracting silver from complex crude lead, which adopts condensation-crystallization-volatilization. The complex crude lead is mainly used to remove copper through condensation, and other impurities such as tin, arsenic, antimony, etc. are also partially removed to obtain low-copper lead and copper scum; the low-copper lead is mainly enriched with silver and bismuth through continuous crystallization, and other impurities such as antimony, arsenic, etc. are also partially enriched to obtain low-silver lead and high-silver lead; the high-silver lead is subjected to vacuum volatilization to obtain crude silver and crude lead, and the crude lead is incorporated into the low-silver lead for lead refining. The specific steps include:

步骤1、将复杂粗铅经过凝析,得到铜浮渣和低铜铅,铜凝析析出并且与砷锑锡形成高熔点化合物浮在铅液上,这些高熔点化合物为铜浮渣,通过捞渣除去,在浮渣下面得到低铜铅;Step 1, condensing the complex crude lead to obtain copper scum and low-copper lead, wherein the copper condenses and precipitates and forms high-melting-point compounds with arsenic, antimony and tin, which float on the lead liquid. These high-melting-point compounds are copper scum, which are removed by scooping out the scum, and low-copper lead is obtained under the scum;

步骤2、将步骤1得到的低铜铅经结晶富集银铋得到低银铅和高银铅;Step 2, crystallizing the low-copper lead obtained in step 1 to enrich silver and bismuth to obtain low-silver lead and high-silver lead;

步骤3、将步骤2得到的高银铅挥发得到粗银和粗铅;Step 3, volatilizing the high-silver lead obtained in step 2 to obtain crude silver and crude lead;

步骤4、将步骤3得到的粗铅与步骤2得到的低银铅合并进行精炼。Step 4: Combine the crude lead obtained in step 3 and the low-silver lead obtained in step 2 for refining.

所述步骤1中复杂粗铅含铅、铜、锡、砷、锑、银、铋、锌、铁、铬和镍,其中含铅75.5-99.5wt%、铜0.06-5.5wt%、锡0.01-3.5wt%、砷0.1-6.5wt%、锑0.1-6.8wt%、银0.02-1.5wt%、铋0.01-0.6wt%,镍、铁、锌、铬均小于0.08wt%,上述金属含量加和为100%。The complex crude lead in step 1 contains lead, copper, tin, arsenic, antimony, silver, bismuth, zinc, iron, chromium and nickel, wherein the content of lead is 75.5-99.5wt%, copper is 0.06-5.5wt%, tin is 0.01-3.5wt%, arsenic is 0.1-6.5wt%, antimony is 0.1-6.8wt%, silver is 0.02-1.5wt%, bismuth is 0.01-0.6wt%, and nickel, iron, zinc and chromium are all less than 0.08wt%, and the sum of the above metal contents is 100%.

所述步骤1中凝析过程为先升温至500-950℃,然后以降温速率为2-10℃/min降温至330-450℃凝析1-5h,凝析出的铜浮渣采用离心的方式分离得到低铜铅,可以减少产渣率和提高金属回收率。In the step 1, the condensation process is to first heat up to 500-950°C, then cool down to 330-450°C at a cooling rate of 2-10°C/min for condensation for 1-5h, and the condensed copper slag is separated by centrifugation to obtain low-copper lead, which can reduce the slag production rate and improve the metal recovery rate.

所述步骤2中结晶富集采用结晶富集装置,装置倾角5-12°,转速2-10r/min,温度梯度305-335℃,温度递增大于0.1℃。In step 2, the crystallization enrichment adopts a crystallization enrichment device with an inclination angle of 5-12°, a rotation speed of 2-10 r/min, a temperature gradient of 305-335°C, and a temperature increment greater than 0.1°C.

所述步骤2中高银铅放液时间间隔10-50min/次,放液时长20-80s,处理量为1-30吨/(台·天)。In the step 2, the time interval for discharging the high silver lead is 10-50 minutes per time, the duration of discharging is 20-80 seconds, and the processing capacity is 1-30 tons per day.

所述步骤3中挥发采用真空炉,挥发温度800-1050℃,挥发时间1-4h,真空度0-10Pa,处理量为50吨/(台·天)。In step 3, the volatilization is carried out in a vacuum furnace with a volatilization temperature of 800-1050° C., a volatilization time of 1-4 hours, a vacuum degree of 0-10 Pa, and a processing capacity of 50 tons/(unit·day).

所述步骤(1)凝析工艺在有色金属冶金中是液相向转变固相过程。The condensation process in step (1) is a process of transformation from liquid phase to solid phase in nonferrous metal metallurgy.

所述步骤1得到的铜浮渣回收处理。The copper slag obtained in step 1 is recovered and processed.

所述步骤2得到的低银铅与所述步骤3得到的粗铅和并,送铅精炼工序,合并后满足电解精炼中杂质含量要求。The low-silver lead obtained in step 2 is combined with the crude lead obtained in step 3 and sent to the lead refining process. After being combined, the impurity content requirements in electrolytic refining are met.

上述步骤2中高银铅中银的直收率大于92%。In the above step 2, the direct recovery rate of silver in the high-silver lead is greater than 92%.

上述步骤2中高银铅中银富集3倍以上。In the above step 2, the silver in the high-silver lead is enriched by more than 3 times.

上述步骤2中低银铅中银铋含量低于《铅锭》GB/T469-2013标准,其中银不大于0.008%,铋不大于0.06%。The silver and bismuth contents in the low-silver lead in the above step 2 are lower than the "Lead Ingot" GB/T469-2013 standard, wherein silver is not more than 0.008%, and bismuth is not more than 0.06%.

上述步骤2中结晶富集装置为现有结晶富集装置,在申请公布号:The crystallization enrichment device in the above step 2 is an existing crystallization enrichment device, which is disclosed in application publication number:

CN113999992A中所涉及。Involved in CN113999992A.

上述步骤3中挥发过程为常规真空炉。The volatilization process in the above step 3 is carried out in a conventional vacuum furnace.

上述步骤3中粗银含银在90%以上,含铜、含锡小于10%。In the above step 3, the crude silver contains more than 90% silver, and contains less than 10% copper and tin.

上述铅的回收率99.95%以上。The recovery rate of the above lead is above 99.95%.

本发明的有益效果是:The beneficial effects of the present invention are:

(1)本发明采用凝析法代替熔析除铜、加硫除铜,无添加剂,具有渣量小,流程短,冶炼成本低。(1) The present invention adopts the condensation method to replace the smelting copper removal and sulfur addition copper removal, has no additives, has small slag volume, short process and low smelting cost.

(2)本发明采用低铜铅结晶(物理法手段)富集银铋,将银铋快速富集于高银铅中,不用伴随整个铅精练过程就可回收银,缩短银的生产周期,银的直收率高。(2) The present invention uses low-copper lead crystallization (physical method) to enrich silver and bismuth, and quickly enriches silver and bismuth in high-silver lead. Silver can be recovered without accompanying the entire lead refining process, thereby shortening the silver production cycle and achieving a high direct silver recovery rate.

(3)本发明选用的原料适性高,可针对各种复杂粗铅,能高效提银。(3) The raw materials selected in the present invention have high adaptability and can be used for various complex crude lead and can efficiently extract silver.

(4)本发明采用凝析-结晶-挥发的方法提银,银的回收周期相较传统缩短了30-50%,能耗减少了10%-40%。(4) The present invention adopts the condensation-crystallization-volatilization method to extract silver. The silver recovery cycle is shortened by 30-50% compared with the traditional method, and the energy consumption is reduced by 10%-40%.

(5)本发明采用挥发得到粗铅可以与低银铅合并,满足火法和电解需要,本发明具有明显的经济效益,可以实现工业化应用。(5) The crude lead obtained by volatilization in the present invention can be combined with low-silver lead to meet the needs of pyrometallurgy and electrolysis. The present invention has obvious economic benefits and can be applied industrially.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明工艺流程图;Fig. 1 is a process flow chart of the present invention;

图2是本发明实施例1原料和部分粗银产品实物图,其中(a)为复杂粗铅原料;(b)为粗银产品。Figure 2 is a physical picture of the raw materials and some crude silver products of Example 1 of the present invention, wherein (a) is a complex crude lead raw material; and (b) is a crude silver product.

实施方式Implementation

下面结合附图和具体实施方式,对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific implementation methods.

实施例1Example 1

如图1所示,该复杂粗铅提银的方法,采用凝析-结晶-挥发,复杂粗铅经凝析主要作用是除铜,锡砷锑其他杂质也会部分去除,得到低铜铅和铜浮渣;低铜铅经连续结晶主要是富集银铋,锑砷其他杂质也会部分富集,得到低银铅和高银铅;高银铅经过真空挥发得到粗银和粗铅,粗铅并入低银铅进行精炼铅,具体步骤包括:As shown in FIG1 , the method for extracting silver from complex crude lead adopts condensation-crystallization-volatilization. The main function of the complex crude lead after condensation is to remove copper, and other impurities such as tin, arsenic, antimony, etc. are also partially removed to obtain low-copper lead and copper scum; the low-copper lead is mainly enriched with silver and bismuth through continuous crystallization, and other impurities such as antimony, arsenic, etc. are also partially enriched to obtain low-silver lead and high-silver lead; the high-silver lead is subjected to vacuum volatilization to obtain crude silver and crude lead, and the crude lead is incorporated into the low-silver lead for refined lead. The specific steps include:

步骤1、将10t复杂粗铅(成分见表1)采用直径1.5m、深度0.7m的凝析锅凝析,首先升温至950℃,然后以8℃/min降温到335℃充分搅拌,凝析2.5h,得到铜浮渣和低铜铅(成分见表1);Step 1: 10t of complex crude lead (composition shown in Table 1) is condensed in a condensation pot with a diameter of 1.5m and a depth of 0.7m. The temperature is first raised to 950°C, then cooled to 335°C at a rate of 8°C/min and stirred thoroughly. The condensation is performed for 2.5h to obtain copper slag and low-copper lead (composition shown in Table 1);

步骤2、将步骤1得到的低铜铅经结晶富集银得到低银铅和高银铅;结晶富集装置长3m,宽0.52m,深度0.31m;调整装置坡度12°,转速9r/min,温度梯度为305℃-335℃,温度梯度从结晶富集装置低处至高处递增为:305℃,312℃,321℃,325℃,331℃,333℃;将低铜铅熔体放入结晶富集装置中,当熔体覆盖旋螺轴时候,放慢进液流速,通过自然冷却析出晶体,通过螺旋将晶体输送高温熔析提纯,得到低银铅,熔析液回流到低温段继续结晶,一段时间后低温段铅含量降低,银铋砷锑含量升高得到高银铅,高银铅放液时间间隔32min,放液时长42s。低银铅和高银铅成分见表1所示,本次作业时长10小时;Step 2, the low copper lead obtained in step 1 is crystallized to enrich silver to obtain low silver lead and high silver lead; the crystallization enrichment device is 3m long, 0.52m wide and 0.31m deep; the device slope is adjusted to 12°, the rotation speed is 9r/min, the temperature gradient is 305℃-335℃, and the temperature gradient increases from the low point to the high point of the crystallization enrichment device as follows: 305℃, 312℃, 321℃, 325℃, 331℃, 333℃; the low copper lead melt is placed in the crystallization enrichment device, and when the melt covers the screw shaft, the liquid inlet flow rate is slowed down, and the crystals are precipitated by natural cooling, and the crystals are transported by the spiral to high temperature melting and purification to obtain low silver lead, and the molten liquid is refluxed to the low temperature section for further crystallization. After a period of time, the lead content in the low temperature section decreases, and the silver, bismuth, arsenic and antimony content increases to obtain high silver lead. The high silver lead discharge time interval is 32min, and the discharge time is 42s. The composition of low silver lead and high silver lead is shown in Table 1, and the operation lasts for 10 hours;

步骤3、将步骤2得到的高银铅真空挥发得到粗银和粗铅,真空挥发装置为真空炉,生产能力50t/炉,将高银铅放入真空炉中,开启真空泵,炉内压力抽到10Pa以下,挥发温度900℃,挥发时间2h。Step 3: Vacuum volatilize the high-silver lead obtained in step 2 to obtain crude silver and crude lead. The vacuum volatilization device is a vacuum furnace with a production capacity of 50t/furnace. Put the high-silver lead into the vacuum furnace, turn on the vacuum pump, and evacuate the pressure in the furnace to below 10Pa. The volatilization temperature is 900°C and the volatilization time is 2h.

步骤4、将步骤3得到的粗铅(成分见表1),并入低银铅。Step 4: Add the crude lead (composition see Table 1) obtained in step 3 into the low-silver lead.

本次作业的综合能耗和经济技术指标见表2所示,粗铅原料样品图和粗银产品实物图见图2。The comprehensive energy consumption and economic and technical indicators of this operation are shown in Table 2, and the crude lead raw material sample picture and the actual picture of crude silver product are shown in Figure 2.

表1 复杂粗铅原料及产物化学成分Table 1 Chemical composition of complex crude lead raw materials and products

表2 粗铅精炼经济指标Table 2 Economic indicators of crude lead refining

从表2中可以看出本发明全流程的周期为1天,相较于电解精炼回收银的周期缩短了7天,与传统精炼铅的周期缩短了30-50%,银的直收率达到99.37%,铅的回收率达到99.98%。本发明具有明显的经济效益,可以实现工业化应用。It can be seen from Table 2 that the cycle of the whole process of the present invention is 1 day, which is 7 days shorter than the cycle of electrolytic refining to recover silver, and 30-50% shorter than the cycle of traditional lead refining. The direct recovery rate of silver reaches 99.37%, and the recovery rate of lead reaches 99.98%. The present invention has obvious economic benefits and can be industrialized.

实施例2Example 2

如图1所示,该复杂粗铅提银的方法,采用凝析-结晶-挥发,复杂粗铅经凝析主要作用是除铜,锡砷锑其他杂质也会部分去除,得到低铜铅和铜浮渣;低铜铅经连续结晶主要是富集银铋,锑砷其他杂质也会部分富集,得到低银铅和高银铅;高银铅经过真空挥发得到粗银和粗铅,粗铅并入低银铅进行精炼铅,具体步骤包括:As shown in FIG1 , the method for extracting silver from complex crude lead adopts condensation-crystallization-volatilization. The main function of the complex crude lead after condensation is to remove copper, and other impurities such as tin, arsenic, antimony, etc. are also partially removed to obtain low-copper lead and copper scum; the low-copper lead is mainly enriched with silver and bismuth through continuous crystallization, and other impurities such as antimony, arsenic, etc. are also partially enriched to obtain low-silver lead and high-silver lead; the high-silver lead is subjected to vacuum volatilization to obtain crude silver and crude lead, and the crude lead is incorporated into the low-silver lead for refined lead. The specific steps include:

步骤1、将10t复杂粗铅(成分见表3)采用直径1.5m、深度0.7m的凝析锅凝析,首先升温至850℃,然后以6℃/min降温到335℃充分搅拌,凝析3h,得到铜浮渣和低铜铅(成分见表3);Step 1: 10t of complex crude lead (composition shown in Table 3) is condensed in a condensation pot with a diameter of 1.5m and a depth of 0.7m. The temperature is first raised to 850°C, then cooled to 335°C at a rate of 6°C/min, stirred thoroughly, and condensed for 3h to obtain copper slag and low-copper lead (composition shown in Table 3);

步骤2、将步骤1得到的低铜铅经结晶富集银得到低银铅和高银铅;结晶富集装置长3m,宽0.52m,深度0.31m;调整装置坡度10°,转速6r/min,温度梯度为305℃-335℃,温度梯度从结晶富集装置低处至高处递增为:305℃,310℃,318℃,326℃,330℃,333℃;将低铜铅熔体放入结晶富集装置中,当熔体覆盖旋螺轴时候,放慢进液流速,通过自然冷却析出晶体,通过螺旋将晶体输送高温熔析提纯,得到低银铅,熔析液回流到低温段继续结晶,一段时间后低温段铅含量降低,银铋砷锑含量升高得到高银铅,高银铅放液时间间隔20min,放液时长30s。低银铅和高银铅成分见表3所示,本次作业时长12小时;Step 2, the low copper lead obtained in step 1 is crystallized to enrich silver to obtain low silver lead and high silver lead; the crystallization enrichment device is 3m long, 0.52m wide and 0.31m deep; the device slope is adjusted to 10°, the rotation speed is 6r/min, the temperature gradient is 305℃-335℃, and the temperature gradient increases from the low point to the high point of the crystallization enrichment device as follows: 305℃, 310℃, 318℃, 326℃, 330℃, 333℃; the low copper lead melt is placed in the crystallization enrichment device, and when the melt covers the screw shaft, the liquid inlet flow rate is slowed down, and the crystals are precipitated by natural cooling, and the crystals are transported by the spiral to high temperature melting and purification to obtain low silver lead, and the molten liquid is refluxed to the low temperature section for further crystallization. After a period of time, the lead content in the low temperature section decreases, and the silver, bismuth, arsenic and antimony content increases to obtain high silver lead. The high silver lead discharge time interval is 20min, and the discharge time is 30s. The composition of low silver lead and high silver lead is shown in Table 3, and the operation lasts 12 hours;

步骤3、将步骤2得到的高银铅真空挥发得到粗银和粗铅,真空挥发装置为真空炉,生产能力50t/炉,将高银铅放入真空炉中,开启真空泵,炉内压力抽到10Pa以下,挥发温度850℃,挥发时间3h。Step 3: Vacuum volatilize the high-silver lead obtained in step 2 to obtain crude silver and crude lead. The vacuum volatilization device is a vacuum furnace with a production capacity of 50t/furnace. Put the high-silver lead into the vacuum furnace, turn on the vacuum pump, and evacuate the pressure in the furnace to below 10Pa. The volatilization temperature is 850°C and the volatilization time is 3h.

步骤4、将步骤3得到的粗铅(成分见表3),并入低银铅。Step 4: Add the crude lead (composition see Table 3) obtained in step 3 into the low-silver lead.

本次作业的综合能耗和经济技术指标见表4所示。The comprehensive energy consumption and economic and technical indicators of this operation are shown in Table 4.

表3 复杂粗铅原料及产物化学成分Table 3 Chemical composition of complex crude lead raw materials and products

表4 粗铅精炼经济指标Table 4 Economic indicators of crude lead refining

从表4中可以看出本发明全流程的周期为1天,相较于电解精炼回收银的周期缩短了7天,与传统精炼铅的周期缩短了30-50%,银的直收率达到90.83%,铅的回收率达到99.97%。本发明具有明显的经济效益,可以实现工业化应用。It can be seen from Table 4 that the cycle of the whole process of the present invention is 1 day, which is 7 days shorter than the cycle of electrolytic refining to recover silver, and 30-50% shorter than the cycle of traditional lead refining. The direct recovery rate of silver reaches 90.83%, and the recovery rate of lead reaches 99.97%. The present invention has obvious economic benefits and can be industrialized.

实施例3Example 3

如图1所示,该复杂粗铅提银的方法,采用凝析-结晶-挥发,复杂粗铅经凝析主要作用是除铜,锡砷锑其他杂质也会部分去除,得到低铜铅和铜浮渣;低铜铅经连续结晶主要是富集银铋,锑砷其他杂质也会部分富集,得到低银铅和高银铅;高银铅经过真空挥发得到粗银和粗铅,粗铅并入低银铅进行精炼铅,具体步骤包括:As shown in FIG1 , the method for extracting silver from complex crude lead adopts condensation-crystallization-volatilization. The main function of the complex crude lead after condensation is to remove copper, and other impurities such as tin, arsenic, antimony, etc. are also partially removed to obtain low-copper lead and copper scum; the low-copper lead is mainly enriched with silver and bismuth through continuous crystallization, and other impurities such as antimony, arsenic, etc. are also partially enriched to obtain low-silver lead and high-silver lead; the high-silver lead is subjected to vacuum volatilization to obtain crude silver and crude lead, and the crude lead is incorporated into the low-silver lead for refined lead. The specific steps include:

步骤1、将50t复杂粗铅(成分见表5)采用直径2.8m、深度1m的凝析锅凝析,首先升温至950℃,然后以5℃/min降温到335℃充分搅拌,凝析2.5h,得到铜浮渣和低铜铅(成分见表5);Step 1: 50t of complex crude lead (composition shown in Table 5) is condensed in a condensation pot with a diameter of 2.8m and a depth of 1m. The temperature is first raised to 950°C, then cooled to 335°C at a rate of 5°C/min, stirred thoroughly, and condensed for 2.5h to obtain copper slag and low-copper lead (composition shown in Table 5);

步骤2、将步骤1得到的低铜铅经结晶富集银得到低银铅和高银铅;结晶富集装置长4m,宽0.61m,深度0.42m;调整装置坡度7°,转速4r/min,温度梯度为305℃-335℃,温度梯度从结晶富集装置低处至高处递增为:305℃,317℃,321℃,326℃,331℃,333℃;将低铜铅熔体放入结晶富集装置中,当熔体覆盖旋螺轴时候,放慢进液流速,通过自然冷却析出晶体,通过螺旋将晶体输送高温熔析提纯,得到低银铅,熔析液回流到低温段继续结晶,一段时间后低温段铅含量降低,银铋砷锑含量升高得到高银铅,高银铅放液时间间隔35min,放液时长30s。低银铅和高银铅质量及成分见表5所示,本次作业时长28小时;Step 2, the low copper lead obtained in step 1 is crystallized to enrich silver to obtain low silver lead and high silver lead; the crystallization enrichment device is 4m long, 0.61m wide and 0.42m deep; the device slope is adjusted to 7°, the rotation speed is 4r/min, the temperature gradient is 305℃-335℃, and the temperature gradient increases from the low to the high of the crystallization enrichment device as follows: 305℃, 317℃, 321℃, 326℃, 331℃, 333℃; the low copper lead melt is placed in the crystallization enrichment device, and when the melt covers the screw shaft, the liquid inlet flow rate is slowed down, and the crystals are precipitated by natural cooling, and the crystals are transported by the spiral to high temperature melting and purification to obtain low silver lead, and the molten liquid is refluxed to the low temperature section for further crystallization. After a period of time, the lead content in the low temperature section decreases, and the silver, bismuth, arsenic and antimony content increases to obtain high silver lead. The high silver lead discharge time interval is 35min, and the discharge time is 30s. The quality and composition of low silver lead and high silver lead are shown in Table 5. The operation lasts 28 hours;

步骤3、将步骤2得到的高银铅真空挥发得到粗银和粗铅,真空挥发装置为真空炉,生产能力50t/炉,将高银铅放入真空炉中,开启真空泵,炉内压力抽到10Pa以下,挥发温度1050℃,挥发时间2.5h。Step 3: Vacuum volatilize the high-silver lead obtained in step 2 to obtain crude silver and crude lead. The vacuum volatilization device is a vacuum furnace with a production capacity of 50t/furnace. Put the high-silver lead into the vacuum furnace, turn on the vacuum pump, and evacuate the pressure in the furnace to below 10Pa. The volatilization temperature is 1050°C and the volatilization time is 2.5h.

步骤4、将步骤3得到的粗铅(成分见表5),并入低银铅。Step 4: Add the crude lead (composition see Table 5) obtained in step 3 into the low-silver lead.

本次作业的综合能耗和经济技术指标见表6所示。The comprehensive energy consumption and economic and technical indicators of this operation are shown in Table 6.

表5 复杂粗铅原料及产物化学成分Table 5 Chemical composition of complex crude lead raw materials and products

表6 粗铅精炼经济指标Table 6 Economic indicators of crude lead refining

从表6中可以看出本发明全流程的周期为2天,相较于电解精炼回收银的周期缩短了6天,与传统精炼银的回收周期缩短了30-50%,银的直收率达到92.05%,铅的回收率达到99.98%。本发明具有明显的经济效益,可以实现工业化应用。It can be seen from Table 6 that the cycle of the whole process of the present invention is 2 days, which is 6 days shorter than the cycle of electrolytic refining and silver recovery, and 30-50% shorter than the recovery cycle of traditional refined silver. The direct recovery rate of silver reaches 92.05%, and the recovery rate of lead reaches 99.98%. The present invention has obvious economic benefits and can be industrialized.

实施例4Example 4

如图1所示,该复杂粗铅提银的方法,采用凝析-结晶-挥发,复杂粗铅经凝析主要作用是除铜,锡砷锑其他杂质也会部分去除,得到低铜铅和铜浮渣;低铜铅经连续结晶主要是富集银铋,锑砷其他杂质也会部分富集,得到低银铅和高银铅;高银铅经过真空挥发得到粗银和粗铅,粗铅并入低银铅进行精炼铅,具体步骤包括:As shown in FIG1 , the method for extracting silver from complex crude lead adopts condensation-crystallization-volatilization. The main function of the complex crude lead after condensation is to remove copper, and other impurities such as tin, arsenic, antimony, etc. are also partially removed to obtain low-copper lead and copper scum; the low-copper lead is mainly enriched with silver and bismuth through continuous crystallization, and other impurities such as antimony, arsenic, etc. are also partially enriched to obtain low-silver lead and high-silver lead; the high-silver lead is subjected to vacuum volatilization to obtain crude silver and crude lead, and the crude lead is incorporated into the low-silver lead for refined lead. The specific steps include:

步骤1、将50t复杂粗铅(成分见表7)采用直径2.8m、深度1m的凝析锅凝析,首先升温至580℃,然后以5℃/min降温到345℃充分搅拌,凝析3h,得到铜浮渣和低铜铅(成分见表7);Step 1: 50t of complex crude lead (composition shown in Table 7) is condensed in a condensation pot with a diameter of 2.8m and a depth of 1m. The temperature is first raised to 580°C, then cooled to 345°C at a rate of 5°C/min, stirred thoroughly, and condensed for 3h to obtain copper slag and low-copper lead (composition shown in Table 7);

步骤2、将步骤1得到的低铜铅经结晶富集银得到低银铅和高银铅;结晶富集装置长4m,宽0.61m,深度0.42m;调整装置坡度10°,转速9r/min,温度梯度为305℃-335℃,温度梯度从结晶富集装置低处至高处递增为:305℃,310℃,318℃,326℃,331℃,333℃;将低铜铅熔体放入结晶富集装置中,当熔体覆盖旋螺轴时候,放慢进液流速,通过自然冷却析出晶体,通过螺旋将晶体输送高温熔析提纯,得到低银铅,熔析液回流到低温段继续结晶,一段时间后低温段铅含量降低,银铋砷锑含量升高得到高银铅,高银铅放液时间间隔50min,放液时长75s。低银铅和高银铅质量及成分见表7所示,本次作业时长26小时;Step 2, the low copper lead obtained in step 1 is crystallized to enrich silver to obtain low silver lead and high silver lead; the crystallization enrichment device is 4m long, 0.61m wide and 0.42m deep; the device slope is adjusted to 10°, the rotation speed is 9r/min, the temperature gradient is 305℃-335℃, and the temperature gradient increases from the low to the high of the crystallization enrichment device as follows: 305℃, 310℃, 318℃, 326℃, 331℃, 333℃; the low copper lead melt is placed in the crystallization enrichment device, and when the melt covers the screw shaft, the liquid inlet flow rate is slowed down, and the crystals are precipitated by natural cooling, and the crystals are transported by the spiral to high temperature melting and purification to obtain low silver lead, and the molten liquid is refluxed to the low temperature section for further crystallization. After a period of time, the lead content in the low temperature section decreases, and the silver, bismuth, arsenic and antimony content increases to obtain high silver lead. The high silver lead discharge time interval is 50min, and the discharge time is 75s. The quality and composition of low silver lead and high silver lead are shown in Table 7. The operation lasts 26 hours;

步骤3、将步骤2得到的高银铅真空挥发得到粗银和粗铅,真空挥发装置为真空炉,生产能力50t/炉,将高银铅放入真空炉中,开启真空泵,炉内压力抽到10Pa以下,挥发温度1000℃,挥发时间3h。Step 3: Vacuum volatilize the high-silver lead obtained in step 2 to obtain crude silver and crude lead. The vacuum volatilization device is a vacuum furnace with a production capacity of 50t/furnace. Put the high-silver lead into the vacuum furnace, turn on the vacuum pump, and evacuate the pressure in the furnace to below 10Pa. The volatilization temperature is 1000°C and the volatilization time is 3h.

步骤4、将步骤3得到的粗铅(成分见表7),并入低银铅。Step 4: Add the crude lead (composition see Table 7) obtained in step 3 into the low-silver lead.

本次作业的综合能耗和经济技术指标见表8所示。The comprehensive energy consumption and economic and technical indicators of this operation are shown in Table 8.

表7 复杂粗铅原料及产物化学成分Table 7 Chemical composition of complex crude lead raw materials and products

表8 粗铅精炼经济指标Table 8 Economic indicators of crude lead refining

从表8中可以看出本发明全流程的周期为2天,相较于电解精炼回收银的周期缩短了6天,与传统精炼银的回收周期缩短了30-50%,银的直收率达到98.14%,铅的回收率达到99.98%。本发明具有明显的经济效益,可以实现工业化应用。It can be seen from Table 8 that the cycle of the whole process of the present invention is 2 days, which is 6 days shorter than the cycle of electrolytic refining and silver recovery, and 30-50% shorter than the recovery cycle of traditional refined silver. The direct recovery rate of silver reaches 98.14%, and the recovery rate of lead reaches 99.98%. The present invention has obvious economic benefits and can be industrialized.

以上结合附图对本发明的具体实施方式作了详细说明,但是本发明并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The specific implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above implementation modes, and various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of the present invention.

Claims (9)

一种复杂粗铅提银的方法,其特征在于:采用凝析-结晶-挥发高效提银,具体步骤包括:A method for extracting silver from complex crude lead, characterized in that: condensation-crystallization-volatilization is used to efficiently extract silver, and the specific steps include: 步骤1、将复杂粗铅经过凝析,得到铜浮渣和低铜铅;Step 1, condensing the complex crude lead to obtain copper slag and low-copper lead; 步骤2、将步骤1得到的低铜铅经结晶富集银铋得到低银铅和高银铅;Step 2, crystallizing the low-copper lead obtained in step 1 to enrich silver and bismuth to obtain low-silver lead and high-silver lead; 步骤3、将步骤2得到的高银铅挥发得到粗银和粗铅。Step 3: volatilize the high-silver lead obtained in step 2 to obtain crude silver and crude lead. 根据权利要求1所述的复杂粗铅提银的方法,其特征在于:所述步骤1中复杂粗铅含铅、铜、锡、砷、锑、银、铋、锌、铁、铬和镍,其中含铅75.5-99.5wt%、铜0.06-5.5wt%、锡0.01-3.5wt%、砷0.1-6.5wt%、锑0.1-6.8wt%、银0.02-1.5wt%、铋0.01-0.6wt%,镍、铁、锌、铬均小于0.08wt%。The method for extracting silver from complex crude lead according to claim 1 is characterized in that: the complex crude lead in step 1 contains lead, copper, tin, arsenic, antimony, silver, bismuth, zinc, iron, chromium and nickel, wherein the content of lead is 75.5-99.5wt%, copper is 0.06-5.5wt%, tin is 0.01-3.5wt%, arsenic is 0.1-6.5wt%, antimony is 0.1-6.8wt%, silver is 0.02-1.5wt%, bismuth is 0.01-0.6wt%, and nickel, iron, zinc and chromium are all less than 0.08wt%. 根据权利要求1所述的复杂粗铅提银的方法,其特征在于:所述步骤1中凝析过程为先升温至500-950℃,然后以降温速率为2-10℃/min降温至330-450℃凝析1-5h。The method for extracting silver from complex crude lead according to claim 1 is characterized in that the condensation process in step 1 is to first heat the temperature to 500-950°C, and then cool the temperature to 330-450°C at a cooling rate of 2-10°C/min for condensation for 1-5h. 根据权利要求1所述的复杂粗铅提银的方法,其特征在于:所述步骤2中结晶富集采用结晶富集装置,装置倾角5-12°,转速2-10r/min,温度梯度305-335℃,温度递增大于0.1℃。The method for extracting silver from complex crude lead according to claim 1 is characterized in that: the crystallization enrichment in step 2 adopts a crystallization enrichment device with a device inclination angle of 5-12°, a rotation speed of 2-10r/min, a temperature gradient of 305-335°C, and a temperature increment greater than 0.1°C. 根据权利要求4所述的复杂粗铅提银的方法,其特征在于:所述步骤2中高银铅放液时间间隔10-50min/次,放液时长20-80s,处理量为1-30吨/(台·天)。The method for extracting silver from complex crude lead according to claim 4 is characterized in that: the time interval for discharging the high-silver lead in step 2 is 10-50 min/time, the discharging time is 20-80 s, and the processing capacity is 1-30 tons/(unit·day). 根据权利要求1所述的复杂粗铅提银的方法,其特征在于:所述步骤3中挥发采用真空炉,挥发温度800-1050℃,挥发时间1-4h,真空度0-10Pa。The method for extracting silver from complex crude lead according to claim 1 is characterized in that: in the step 3, the volatilization adopts a vacuum furnace, the volatilization temperature is 800-1050°C, the volatilization time is 1-4h, and the vacuum degree is 0-10Pa. 根据权利要求1所述的复杂粗铅提银的方法,其特征在于:所述步骤1得到的铜浮渣回收处理。The method for extracting silver from complex crude lead according to claim 1 is characterized in that the copper slag obtained in step 1 is recovered and processed. 根据权利要求1所述的复杂粗铅提银的方法,其特征在于:所述步骤2得到的低银铅和步骤3得到的粗铅送铅精炼工序。The method for extracting silver from complex crude lead according to claim 1 is characterized in that the low-silver lead obtained in step 2 and the crude lead obtained in step 3 are sent to a lead refining process. 根据权利要求1所述的复杂粗铅提银的方法,其特征在于:所述步骤3得到的粗银送电解工序制精银。The method for extracting silver from complex crude lead according to claim 1 is characterized in that the crude silver obtained in step 3 is sent to an electrolysis process to produce refined silver.
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