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CN103966449B - A kind of method for preparing lead-tin alloy from copper anode slime silver slag - Google Patents

A kind of method for preparing lead-tin alloy from copper anode slime silver slag Download PDF

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CN103966449B
CN103966449B CN201410221685.2A CN201410221685A CN103966449B CN 103966449 B CN103966449 B CN 103966449B CN 201410221685 A CN201410221685 A CN 201410221685A CN 103966449 B CN103966449 B CN 103966449B
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lead
tin
tin alloy
slag
leaching
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CN103966449A (en
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汪金良
廖春发
吴艳新
贺山明
朱伟伟
陈亚州
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Jiangxi University of Science and Technology
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Abstract

本发明涉及铜阳极泥分银渣再利用技术,特别是一种从铜阳极泥分银渣制备铅锡合金的方法。首先将分银渣进行热酸浸出,将钡、和银浸出进入热酸浸出液,锡和铅留在热酸浸出渣中;热酸浸出渣在800~1000℃温度下恒温2~4小时,使硫酸铅转化为氧化铅,之后加入还原剂,升高温度至1100~1500℃进行还原熔炼,得到铅锡合金;往还原得到的铅锡合金添加铅或锡,可熔铸成各种牌号的铅锡合金。本发明通过去除含量高的有害钡,有效释放了被钡包裹的铅和锡,同时消除了钡对还原熔炼的危害,火法直接制备了铅锡合金,大大缩短了传统铅锡合金生产的工艺流程,降低了生产成本;具有工艺流程短、设备简单、金属回收率高等优点,适合大规模工业生产。

The invention relates to a recycling technology for separating silver slag from copper anode slime, in particular to a method for preparing lead-tin alloy from copper anode slime separating silver slag. First, carry out hot acid leaching of the silver separation slag, leaching barium and silver into the hot acid leaching solution, leaving tin and lead in the hot acid leaching slag; keeping the hot acid leaching slag at a temperature of 800-1000°C for 2-4 hours to make Lead sulfate is converted into lead oxide, and then a reducing agent is added, and the temperature is raised to 1100-1500°C for reduction smelting to obtain a lead-tin alloy; lead or tin is added to the reduced lead-tin alloy, which can be melted and cast into various grades of lead-tin alloy. The invention effectively releases the lead and tin wrapped by barium by removing the harmful barium with high content, and at the same time eliminates the harm of barium to reduction smelting. The lead-tin alloy is directly prepared by the fire method, which greatly shortens the production process of the traditional lead-tin alloy The process reduces the production cost; it has the advantages of short process flow, simple equipment, high metal recovery rate, etc., and is suitable for large-scale industrial production.

Description

一种从铜阳极泥分银渣制备铅锡合金的方法A kind of method for preparing lead-tin alloy from copper anode slime silver slag

技术领域technical field

本发明涉及铜阳极泥分银渣再利用技术,特别是一种从铜阳极泥分银渣制备铅锡合金的方法。The invention relates to a recycling technology for separating silver slag from copper anode slime, in particular to a method for preparing lead-tin alloy from copper anode slime separating silver slag.

背景技术Background technique

铅锡合金性能稳定、熔点低、流动性好、晶粒幼细、磨光及电镀效果好,广泛应用于航空航天、电子电器行业。铅锡合金的传统制取方法是由纯铅和纯锡按一定比例熔炼,而纯铅一般由铅精矿经富氧低吹、闪速熔炼等方法得到,纯锡则由锡精矿通过富氧顶吹熔炼或反射炉熔炼得到,流程长、成本高。Lead-tin alloy has stable performance, low melting point, good fluidity, fine grain, good polishing and electroplating effects, and is widely used in aerospace, electronic and electrical industries. The traditional production method of lead-tin alloy is to smelt pure lead and pure tin in a certain proportion, while pure lead is generally obtained from lead concentrate through oxygen-enriched low blowing, flash smelting and other methods, and pure tin is obtained from tin concentrate through enriched Oxygen top-blown smelting or reverberatory furnace smelting, the process is long and the cost is high.

分银渣是铜阳极泥经提取贵金属金、银、铂、钯和铜、硒、碲等有价金属后的余渣,含有较多的锡、铅和钡。尤其近年来,随着杂铜处理量的增多,铜阳极泥分银渣中锡含量不断增加,具有很高的回收利用价值。Silver separation slag is the residual slag after extracting precious metals such as gold, silver, platinum, palladium and copper, selenium, tellurium and other valuable metals from copper anode slime, which contains more tin, lead and barium. Especially in recent years, with the increase of miscellaneous copper processing, the tin content in the silver slag of copper anode slime has been increasing, which has a high recycling value.

当前,国内对分银渣中铅、锡回收利用研究不多,各冶炼厂多将分银渣返回火法熔炼炉(申请号:200810049459.5),增加了炉料处理,且锡、铅未能开路回收,不断积累,有可能影响铜电解操作。专利申请200910084613.7公开了一种电路板铜阳极泥分银渣回收铅锡的方法,专利申请201110292654.2公开了一种从铜阳极泥分银渣制取巴氏合金的方法,这些方法涉及分银渣中铅和锡的回收,但主要针对电路板铜阳极泥分银渣。与电路板铜阳极泥分银渣不同,从硫化铜矿或杂铜冶炼过程得到的阳极泥分银渣除了含有较多的铅和锡外,含有30%左右的钡,这些钡基本上以硫酸钡形式存在,给从分银渣中回收铅和锡带来很大困难。一方面,这些钡包裹着大量的锡和铅,降低了铅和锡的回收率;另一方面,若采用火法回收铅锡,大量的钡将大幅提高熔炼炉渣的熔点,使熔炼操作难于进行。At present, there are not many domestic studies on the recycling of lead and tin in silver slag, and most of the smelters return the silver slag to the pyromelting furnace (application number: 200810049459.5), which increases the processing of furnace materials, and tin and lead cannot be recovered in an open way , continue to accumulate, may affect the operation of copper electrolysis. Patent application 200910084613.7 discloses a method for recovering lead and tin from copper anode sludge by separating silver slag on circuit boards. Patent application 201110292654.2 discloses a method for preparing Babbitt alloy from copper anode sludge by separating silver slag. The recovery of lead and tin, but mainly for the separation of silver slag from copper anode slime on circuit boards. Different from the silver slag of copper anode slime for circuit boards, the silver slag of anode slime obtained from copper sulfide ore or miscellaneous copper smelting process contains about 30% barium besides more lead and tin. The presence of barium in the form of silver brings great difficulties to the recovery of lead and tin from the silver slag. On the one hand, the barium wraps a large amount of tin and lead, which reduces the recovery rate of lead and tin; on the other hand, if the fire method is used to recover lead and tin, a large amount of barium will greatly increase the melting point of the smelting slag, making the smelting operation difficult .

发明内容Contents of the invention

本发明的目的是提供一种从铜阳极泥分银渣制备铅锡合金的方法,解决从含钡高的铜阳极泥分银渣回收铅锡的问题。The purpose of the present invention is to provide a method for preparing lead-tin alloy from silver slag in copper anode slime, and solve the problem of recovering lead-tin from silver slag in copper anode slime with high barium content.

为达到上述目的,本发明采取的技术方案:一种从铜阳极泥分银渣制备铅锡合金的方法,包括以下步骤:In order to achieve the above object, the technical scheme that the present invention takes: a kind of method for preparing lead-tin alloy from copper anode slime silver slag, comprises the following steps:

A、将铜阳极泥分银渣放入搅拌槽中,加入浓硫酸进行热酸浸出,使钡溶于热的浓硫酸,与其他金属一道被浸出进入浸出液,铅以PbSO4形式、锡以SnO2形式留在浸出渣中,经过滤得到浸出渣和浸出液,浸出工艺参数为:液固质量比为2:1~10:1,温度为200~500℃,时间为5~60分钟;A. Put the silver slag from copper anode slime into the stirring tank, add concentrated sulfuric acid for hot acid leaching, so that barium is dissolved in hot concentrated sulfuric acid, and is leached into the leach solution together with other metals. Lead is in the form of PbSO 4 , tin is in the form of SnO 2 The form is left in the leaching residue, and the leaching residue and leaching liquid are obtained by filtration. The leaching process parameters are: the liquid-solid mass ratio is 2:1-10:1, the temperature is 200-500°C, and the time is 5-60 minutes;

B、将浸出渣放入反应容器,加热升温进行高温转型,将硫酸铅转化为氧化铅,转型温度为800~1000℃,转型时间2~4小时;B. Put the leach slag into the reaction vessel, heat up to carry out high-temperature transformation, and convert lead sulfate to lead oxide. The transformation temperature is 800-1000°C, and the transformation time is 2-4 hours;

C、高温转型后,往反应容器中加入还原剂,混合均匀后,升温进行还原熔炼,得到铅锡合金,熔炼温度为1100~1500℃,熔炼时间1~5小时,还原剂为粉煤或焦炭粉,加入量为浸出渣重量的5~50%;C. After the high temperature transition, add a reducing agent into the reaction vessel, mix evenly, heat up for reduction smelting to obtain a lead-tin alloy, the melting temperature is 1100-1500°C, and the smelting time is 1-5 hours. The reducing agent is pulverized coal or coke Powder, added in an amount of 5 to 50% of the weight of the leaching slag;

D、往还原熔炼得到的铅锡合金中加入纯锡或纯铅,在200~600℃熔化2~5小时,浇铸得到标准牌号的铅锡合金;纯锡或纯铅的加入量由下式计算:D. Add pure tin or pure lead to the lead-tin alloy obtained by reduction smelting, melt it at 200-600°C for 2-5 hours, and cast the lead-tin alloy of standard grade; the amount of pure tin or pure lead added is calculated by the following formula :

式中:m为还原熔炼得到的铅锡合金质量,单位g;w1为还原熔炼得到的铅锡合金中锡的质量百分含量,%;w2为待制备的标准牌号铅锡合金中锡的质量百分含量,%。In the formula: m is the mass of the lead-tin alloy obtained by reduction smelting, in g; w 1 is the mass percentage of tin in the lead-tin alloy obtained by reduction smelting, %; w 2 is the tin in the standard grade of lead-tin alloy to be prepared The mass percentage content, %.

所述各种试剂均为工业级试剂。The various reagents are all industrial grade reagents.

与传统的铅锡合金制取方法比较,本发明以铜阳极泥分银渣为原料,通过去除含量高的有害钡,将被包裹的铅和锡有效释放,提高了回收率,铅和锡的回收率分别达97.5%和96.1%以上;同时避免了钡对还原熔炼过程的危害,火法直接制备了铅锡合金,大大缩短了传统铅锡合金生产的工艺流程,降低了生产成本;具有工艺流程短、设备简单、金属回收率高等优点,适合大规模工业生产。Compared with the traditional preparation method of lead-tin alloy, the present invention uses the silver slag of copper anode slime as raw material, effectively releases the wrapped lead and tin by removing the harmful barium with high content, improves the recovery rate, and the yield of lead and tin The recovery rates are above 97.5% and 96.1% respectively; at the same time, the harm of barium to the reduction smelting process is avoided, and the lead-tin alloy is directly prepared by the fire method, which greatly shortens the process flow of traditional lead-tin alloy production and reduces the production cost; The advantages of short process, simple equipment and high metal recovery rate are suitable for large-scale industrial production.

附图说明Description of drawings

附图为本发明工艺流程图。Accompanying drawing is process flow chart of the present invention.

具体实施方式detailed description

如附图所示,本发明能广泛应用于从各类铜阳极泥分银渣中回收铅和锡,尤其适应处理硫化铜矿或杂铜冶炼过程得到的阳极泥分银渣,其主要成分范围以重量百分比计为(%):Pb5.0~20.0、Sn2.0~20.0、Ag1.0~10.0、Ba10.0~40.0。As shown in the accompanying drawings, the present invention can be widely used in the recovery of lead and tin from various types of copper anode slime silver slag, and is especially suitable for the treatment of anode slime silver slag obtained from copper sulfide ore or miscellaneous copper smelting processes. Its main components range Calculated in weight percent (%): Pb5.0-20.0, Sn2.0-20.0, Ag1.0-10.0, Ba10.0-40.0.

实施例1:Example 1:

分银渣主要成分以重量百分比计为(%):Pb15.0、Sn7.5、Ag1.76、Ba30.97。The main components of the silver separating slag are (%) by weight percentage: Pb15.0, Sn7.5, Ag1.76, Ba30.97.

往500g分银渣加入浓硫酸1050ml,在250℃下浸出50分钟,过滤得到浸出液和浸出渣,浸出渣干重161.5g;将浸出渣放入反应容器,加热升温至900℃,恒温3小时后,往反应容器中加入粉煤65g,混合均匀后,升温至1300℃进行还原熔炼4小时,得到铅锡合金109g,合金中铅和锡的重量百分比分别为66.7%和32.9%,铅和锡的回收率分别达97.5%和96.1%。往该铅锡合金中添加6.65g纯锡,在400℃熔化3小时,浇铸得到牌号为91XS40PR1的铅锡合金。Add 1050ml of concentrated sulfuric acid to 500g of silver slag, leaching at 250°C for 50 minutes, filter to obtain leaching solution and leaching residue, the dry weight of leaching residue is 161.5g; put the leaching residue into the reaction vessel, heat up to 900°C, and keep the temperature for 3 hours , add pulverized coal 65g in the reaction vessel, after mixing evenly, be heated up to 1300 ℃ and carry out reduction smelting 4 hours, obtain lead-tin alloy 109g, the weight percent of lead and tin in the alloy is respectively 66.7% and 32.9%, the percentage of lead and tin The recoveries were 97.5% and 96.1%, respectively. Add 6.65g of pure tin to the lead-tin alloy, melt it at 400°C for 3 hours, and cast it to obtain the lead-tin alloy with the brand name 91XS40PR1.

实施例2:Example 2:

分银渣主要成分以重量百分比计为(%):Pb12.55、Sn10.5、Ag3.85、Ba28.95。The main components of the silver separation slag are (%) by weight percentage: Pb12.55, Sn10.5, Ag3.85, Ba28.95.

往500g分银渣加入浓硫酸900ml,在350℃下浸出30分钟,过滤得到浸出液和浸出渣,浸出渣干重160.3g;将浸出渣放入反应容器,加热升温至800℃,恒温4小时后,往反应容器中加入焦炭50g,混合均匀后,升温至1200℃进行还原熔炼4小时,得到铅锡合金112g,合金中铅和锡的重量百分比分别为54.2%和45.3%,铅和锡的回收率分别达98.1%和97.2%。往该铅锡合金中添加9.38g纯铅,在300℃熔化4小时,浇铸得到牌号为91XS40PR3的铅锡合金。Add 900ml of concentrated sulfuric acid to 500g of silver slag, leaching at 350°C for 30 minutes, filter to obtain leaching solution and leaching slag, the dry weight of leaching slag is 160.3g; put the leaching slag into the reaction vessel, heat up to 800°C, and keep the temperature for 4 hours , add coke 50g in reaction vessel, after mixing evenly, be heated up to 1200 ℃ and carry out reduction smelting 4 hours, obtain lead-tin alloy 112g, the weight percentage of lead and tin in the alloy is respectively 54.2% and 45.3%, the recovery of lead and tin The rates reached 98.1% and 97.2% respectively. Add 9.38g of pure lead to the lead-tin alloy, melt it at 300°C for 4 hours, and cast it to obtain the lead-tin alloy with the brand name 91XS40PR3.

实施例3:Example 3:

分银渣主要成分以重量百分比计为(%):Pb19.58、Sn7.3、Ag4.18、Ba24.95。The main components of the silver separation slag are (%) by weight percentage: Pb19.58, Sn7.3, Ag4.18, Ba24.95.

往500g分银渣加入浓硫酸700ml,在450℃下浸出10分钟,过滤得到浸出液和浸出渣,浸出渣干重189.5g;将浸出渣放入反应容器,加热升温至1000℃,恒温2小时后,往反应容器中加入焦炭70g,混合均匀后,升温至1500℃进行还原熔炼2小时,得到铅锡合金132g,合金中铅和锡的重量百分比分别为72.4%和27.3%,铅和锡的回收率分别达98.5%和97.4%。往该铅锡合金中添加3.12g纯锡,在500℃熔化2小时,浇铸得到牌号为91XS30PR1的铅锡合金。Add 700ml of concentrated sulfuric acid to 500g of silver slag, leaching at 450°C for 10 minutes, filter to obtain leaching solution and leaching slag, the dry weight of leaching slag is 189.5g; put the leaching slag into the reaction vessel, heat up to 1000°C, and keep the temperature for 2 hours , add coke 70g in reaction vessel, after mixing, be heated up to 1500 ℃ and carry out reduction smelting 2 hours, obtain lead-tin alloy 132g, the weight percent of lead and tin in the alloy is respectively 72.4% and 27.3%, the recovery of lead and tin The rates reached 98.5% and 97.4% respectively. Add 3.12g of pure tin to the lead-tin alloy, melt it at 500°C for 2 hours, and cast it to obtain the lead-tin alloy with the brand name 91XS30PR1.

Claims (2)

1.一种从铜阳极泥分银渣制备铅锡合金的方法,其特征在于:包括以下步骤:1. a method for preparing lead-tin alloy from copper anode slime silver slag, is characterized in that: comprise the following steps: A、将铜阳极泥分银渣放入搅拌槽中,加入浓硫酸进行热酸浸出,经过滤得到浸出渣和浸出液;浸出工艺参数为:液固质量比为2:1~10:1,温度为200~500℃,时间为5~60分钟;A. Put the silver slag from the copper anode slime into the stirring tank, add concentrated sulfuric acid for hot acid leaching, and obtain the leaching residue and leaching liquid after filtration; the leaching process parameters are: the liquid-solid mass ratio is 2:1-10:1, the temperature 200~500℃, the time is 5~60 minutes; B、将浸出渣放入反应容器,加热升温进行高温转型,将硫酸铅转化为氧化铅,转型温度为800~1000℃,转型时间2~4小时;B. Put the leach slag into the reaction vessel, heat up to carry out high-temperature transformation, and convert lead sulfate to lead oxide. The transformation temperature is 800-1000°C, and the transformation time is 2-4 hours; C、高温转型后,往反应容器中加入粉煤或焦炭粉还原剂,混合均匀后,升温进行还原熔炼,得到铅锡合金,熔炼温度为1100~1500℃,熔炼时间1~5小时,还原剂加入量为浸出渣重量的5~50%;C. After the high-temperature transition, add pulverized coal or coke powder reducing agent into the reaction vessel, mix evenly, heat up for reduction smelting to obtain lead-tin alloy, the melting temperature is 1100-1500°C, and the melting time is 1-5 hours. The addition amount is 5-50% of the weight of the leaching slag; D、往还原熔炼得到的铅锡合金中加入纯锡或纯铅,在200~600℃熔化2~5小时,浇铸得到标准牌号的铅锡合金;纯锡或纯铅的加入量由下式计算:D. Add pure tin or pure lead to the lead-tin alloy obtained by reduction smelting, melt it at 200-600°C for 2-5 hours, and cast the lead-tin alloy of standard grade; the amount of pure tin or pure lead added is calculated by the following formula : 式中:m为还原熔炼得到的铅锡合金质量,单位g;w1为还原熔炼得到的铅锡合金中锡的质量百分含量,%;w2为待制备的标准牌号铅锡合金中锡的质量百分含量,%。In the formula: m is the mass of the lead-tin alloy obtained by reduction smelting, in g; w 1 is the mass percentage of tin in the lead-tin alloy obtained by reduction smelting, %; w 2 is the tin in the standard grade of lead-tin alloy to be prepared The mass percentage content, %. 2.根据权利要求1所述的一种从铜阳极泥分银渣制备铅锡合金的方法,其特征在于:最佳实施条件:按500g分银渣加入浓硫酸700ml,在450℃下浸出10分钟,过滤得到浸出液和浸出渣,浸出渣干重189.5g;将浸出渣放入反应容器,加热升温至1000℃,恒温2小时后,往反应容器中加入焦炭70g,混合均匀后,升温至1500℃进行还原熔炼2小时,得到铅锡合金132g,合金中铅和锡的重量百分比分别为72.4%和27.3%,铅和锡的回收率分别达98.5%和97.4%;往该铅锡合金中添加3.12g纯锡,在500℃熔化2小时,浇铸得到牌号为91XS30PR1的铅锡合金。2. A kind of method for preparing lead-tin alloy from copper anode slime silver slag according to claim 1, is characterized in that: optimal implementation condition: divide silver slag by 500g and add concentrated sulfuric acid 700ml, leaching 10 at 450 ℃ Minutes, filter to obtain leaching solution and leaching residue, the dry weight of leaching residue is 189.5g; put the leaching residue into the reaction vessel, heat up to 1000°C, keep the temperature for 2 hours, add 70g of coke to the reaction vessel, mix well, and heat up to 1500°C ℃ of reduction smelting 2 hours, obtains lead-tin alloy 132g, and the percentage by weight of lead and tin is respectively 72.4% and 27.3% in the alloy, and the recovery rate of lead and tin reaches respectively 98.5% and 97.4%; Add in this lead-tin alloy 3. 12g of pure tin was melted at 500°C for 2 hours and cast to obtain a lead-tin alloy with the brand name 91XS30PR1.
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