WO2020230870A1 - 銅張積層板、樹脂付銅箔、および、それらを用いた回路基板 - Google Patents
銅張積層板、樹脂付銅箔、および、それらを用いた回路基板 Download PDFInfo
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- WO2020230870A1 WO2020230870A1 PCT/JP2020/019351 JP2020019351W WO2020230870A1 WO 2020230870 A1 WO2020230870 A1 WO 2020230870A1 JP 2020019351 W JP2020019351 W JP 2020019351W WO 2020230870 A1 WO2020230870 A1 WO 2020230870A1
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- treatment layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/02—Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding
- H05K3/022—Processes for manufacturing precursors of printed circuits, i.e. copper-clad substrates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/082—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising vinyl resins; comprising acrylic resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/06—Coating with compositions not containing macromolecular substances
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/08—Polyethers derived from hydroxy compounds or from their metallic derivatives
- C08L71/10—Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
- C08L71/12—Polyphenylene oxides
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/0353—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/09—Use of materials for the conductive, e.g. metallic pattern
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/08—PCBs, i.e. printed circuit boards
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2325/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
- C08J2325/02—Homopolymers or copolymers of hydrocarbons
- C08J2325/04—Homopolymers or copolymers of styrene
- C08J2325/06—Polystyrene
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0213—Electrical arrangements not otherwise provided for
- H05K1/0237—High frequency adaptations
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/03—Conductive materials
- H05K2201/0332—Structure of the conductor
- H05K2201/0335—Layered conductors or foils
- H05K2201/0355—Metal foils
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/03—Conductive materials
- H05K2201/0332—Structure of the conductor
- H05K2201/0335—Layered conductors or foils
- H05K2201/0358—Resin coated copper [RCC]
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/03—Metal processing
- H05K2203/0392—Pretreatment of metal, e.g. before finish plating, etching
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/12—Using specific substances
- H05K2203/125—Inorganic compounds, e.g. silver salt
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/13—Moulding and encapsulation; Deposition techniques; Protective layers
- H05K2203/1377—Protective layers
Definitions
- the present invention relates to a copper-clad laminate, a copper foil with resin, and a circuit board using them.
- the conductor loss has been reduced by reducing the surface roughness.
- the adhesion and heat resistance to the resin which are essential as the basic characteristics of the copper foil used for the substrate, are lowered, and if the surface roughness is increased, the transmission loss is increased. It was said that it was difficult to achieve both characteristics and basic characteristics. This is because when the roughness is reduced, the adhesion area with the resin is reduced and it becomes difficult to obtain adhesion due to the anchor effect. As a result, the peel strength is lowered and the heat resistance is also deteriorated. When the roughness is increased, the current flowing on the copper foil surface This is thought to be due to the increase in resistance and transmission loss.
- Patent Document 1 As a surface-treated copper foil for forming a high-frequency signal transmission circuit, electricity does not flow because the roughening-treated layer that affects the transmission characteristics is composed of a non-conductor copper composite compound instead of the conventional metallic copper. It has been reported that the conductive loss due to the roughening treatment is reduced in this way (Patent Document 1).
- the average height of the roughened particles of the silane coupling agent layer which affects the transmission characteristics, can be adjusted, and the amount of nickel elements in the metal-treated layer containing nickel can be adjusted. It is also known to do so (Patent Document 2).
- Patent Document 3 On the other hand, from the side of the resin base material, it has been reported that the low dielectric property can be improved by using a resin containing a modified polyphenylene ether compound (Patent Document 3).
- Patent Document 1 does not perform barrier treatment, chromate treatment, or the like, and therefore has a problem of inferior heat resistance.
- Patent Document 2 has a problem that it is difficult to secure heat resistance in a high temperature range (for example, 150 ° C. or higher) because the amount of the metal treatment layer that functions as the barrier treatment layer is small. ..
- the present invention has been made in view of such circumstances, and is a copper-clad laminate, a copper foil with resin, and a copper-clad laminate which can reduce the transmission loss of a high-speed signal transmission board and have excellent adhesion and heat resistance. It is an object of the present invention to provide a highly reliable circuit board using them.
- the copper-clad laminate according to one aspect of the present invention is a copper-clad laminate comprising an insulating layer containing a cured product of a resin composition and surface-treated copper foil on one or both sides of the insulating layer.
- the composition contains a polymer having a structural unit represented by the following formula (1) in the molecule.
- Z represents an arylene group
- R 1 to R 3 independently represent a hydrogen atom or an alkyl group
- R 4 to R 6 independently represent a hydrogen atom or a hydrogen atom or an alkyl group.
- the surface-treated copper foil is a surface-treated copper foil having a copper finely roughened particle-treated layer on at least one surface side of the copper foil, and the finely roughened particle-treated layer has a particle diameter of 40 to 200 nm. It is composed of fine copper particles, has a heat-resistant treatment layer containing nickel on the fine roughened particle treatment layer, has a rust-preventive treatment layer containing at least chromium on the heat-resistant treatment layer, and has the rust prevention treatment. It is characterized by having a silane coupling agent layer on the layer and having a nickel adhesion amount of 30 to 60 mg / m 2 in the heat-resistant treatment layer.
- the copper foil with resin is copper with resin provided with a resin composition or a resin layer containing a semi-cured product of the resin composition, and a surface-treated copper foil on one side of the resin layer.
- the resin composition contains a polymer having a structural unit represented by the above formula (1) in the molecule, and the surface-treated copper foil is on at least one surface side of the copper foil.
- Has a heat-resistant treatment layer containing nickel has a rust-preventive treatment layer containing at least chromium on the heat-resistant treatment layer, has a silane coupling agent layer on the rust-preventive treatment layer, and has the heat-resistant treatment.
- the amount of nickel adhered to the layer is 30 to 60 mg / m 2 .
- FIG. 1 is a schematic cross-sectional view showing the structure of a surface-treated copper foil according to an embodiment of the present invention.
- FIG. 2 is a schematic cross-sectional view showing the configuration of a metal-clad laminate according to an embodiment of the present invention.
- FIG. 3 is a schematic cross-sectional view showing the configuration of a wiring board according to an embodiment of the present invention.
- FIG. 4 is a schematic cross-sectional view showing the configuration of a copper foil with a resin according to an embodiment of the present invention.
- the copper-clad laminate according to one aspect of the present invention is a copper-clad laminate comprising an insulating layer containing a cured product of a resin composition and surface-treated copper foil on one or both sides of the insulating layer.
- the copper foil with resin according to another aspect of the present invention is copper with resin provided with a resin composition or a resin layer containing a semi-cured product of the resin composition, and a surface-treated copper foil on one side of the resin layer. It is a foil.
- a copper-clad laminate, a copper foil with resin which can reduce the transmission loss of a high-speed signal transmission board and have excellent adhesion and heat resistance, and a highly reliable circuit using them.
- a substrate can be provided.
- each reference numeral is: 1 copper foil, 2 fine roughened particle treatment layer, 3 heat resistant treatment layer, 4 rust prevention treatment layer, 5 silane coupling agent layer, 11 copper-clad laminate, 12, 32. Insulation layer, 13 surface-treated copper foil, 14 wiring, 21 wiring board, 31 copper foil with resin are shown.
- the copper-clad laminate 11 of the present embodiment has an insulating layer 12 containing a cured product of the resin composition described below and copper described below on one or both sides of the insulating layer 12. It is characterized by including a foil (surface-treated copper foil) 13. With such a configuration, it is possible to provide a highly reliable copper-clad laminate having reduced transmission loss while having adhesiveness and heat resistance.
- the cured product of the resin composition refers to a cured product in which the curing reaction proceeds and the resin is crosslinked so that it does not melt even when heated.
- the semi-cured product of the resin composition is a state in which the resin composition is partially cured to the extent that it can be further cured. That is, the semi-cured product is a semi-cured resin composition (B-staged).
- B-staged a semi-cured resin composition
- the semi-curing state includes a state between the time when the viscosity starts to increase and the time before it is completely cured.
- the insulating layer included in the copper-clad laminate of the present embodiment contains a cured product of the resin composition described below. Further, the insulating layer may include a glass base material described later. The thickness of the insulating layer is not particularly limited, but is about 20 to 800 ⁇ m.
- the resin composition constituting the insulating layer of the present embodiment is a resin composition characterized by containing a polymer having a structural unit represented by the following formula (1) in the molecule.
- Z represents an arylene group.
- R 1 to R 3 are independent of each other. That is, R 1 to R 3 may be the same group or different groups, respectively. Further, R 1 to R 3 represent a hydrogen atom or an alkyl group.
- R 4 ⁇ R 6 are independent of each other. That is, R 4 to R 6 may be the same group or different groups, respectively. Further, R 4 to R 6 represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.
- the present inventors have made various studies in order to provide a resin composition having superior heat resistance and low dielectric properties as compared with a conventional resin composition, for example, the resin composition described in Patent Document 1. Specifically, the present inventors have focused on the polymer, that is, a polymer having a structural unit represented by the following formula (1) in the molecule, and the cured product obtained by curing the polymer is , It was found that it is excellent in heat resistance and low dielectric property.
- the resin composition is a resin composition capable of obtaining a cured product having low dielectric properties and high heat resistance.
- the polymer is not particularly limited as long as it has a structural unit represented by the formula (1) in the molecule. Further, if the polymer has a structural unit represented by the formula (1) in the molecule, the polymer may have a structural unit other than the structural unit represented by the formula (1). Good. Further, the polymer may contain a repeating unit in which the structural unit represented by the formula (1) is repeatedly bonded, or a repeating unit in which the structural unit represented by the formula (1) is repeatedly bonded and the formula.
- the repeating unit in which structural units other than the structural unit represented by (1) are repeatedly bonded may be a polymer in which structural units are randomly bonded. That is, when it has a structural unit other than the structural unit represented by the formula (1), it may be a block copolymer or a random copolymer.
- the arylene group in the formula (1) is not particularly limited.
- the arylene group include a monocyclic aromatic group such as a phenylene group and a polycyclic aromatic group in which the aromatic is not a monocyclic ring but a polycyclic aromatic group such as a naphthalene ring.
- the arylene group also includes a derivative in which the hydrogen atom bonded to the aromatic ring is replaced with a functional group such as an alkenyl group, an alkynyl group, a formyl group, an alkylcarbonyl group, an alkenylcarbonyl group, or an alkynylcarbonyl group. ..
- the alkyl group represented by R 1 to R 3 in the formula (1) is not particularly limited, and for example, an alkyl group having 1 to 18 carbon atoms is preferable, and an alkyl group having 1 to 10 carbon atoms is more preferable. Specific examples thereof include a methyl group, an ethyl group, a propyl group, a hexyl group, a decyl group and the like.
- the alkyl group having 1 to 6 carbon atoms represented by R 4 to R 6 in the formula (1) is not particularly limited, and specifically, for example, a methyl group, an ethyl group, a propyl group, a hexyl group and the like. Can be mentioned.
- the polymer has an aromatic weight having a structural unit derived from a bifunctional aromatic compound in which two carbon-carbon unsaturated double bonds are bonded to an aromatic ring as the structural unit represented by the formula (1). It is preferable to include coalescence.
- the structural unit derived from the bifunctional aromatic compound is a structural unit obtained by polymerizing the bifunctional aromatic compound. Further, in the present specification, the aromatic polymer is also referred to as a divinyl aromatic polymer.
- the bifunctional aromatic compound is not particularly limited as long as it is a bifunctional aromatic compound in which two carbon-carbon unsaturated double bonds are bonded to an aromatic ring.
- the bifunctional aromatic compound include m-divinylbenzene, p-divinylbenzene, 1,2-diisopropenylbenzene, 1,3-diisopropenylbenzene, 1,4-diisopropenylbenzene, and 1, 3-Divinylnaphthalene, 1,8-divinylnaphthalene, 1,4-divinylnaphthalene, 1,5-divinylnaphthalene, 2,3-divinylnaphthalene, 2,7-divinylnaphthalene, 2,6-divinylnaphthalene, 4,4 '-Divinylbiphenyl, 4,3'-divinylbiphenyl, 4,2'-divinylbiphenyl, 3,2'-diviny
- the bifunctional aromatic compound is preferably divinylbenzene such as m-divinylbenzene and p-divinylbenzene, and more preferably p-divinylbenzene.
- the aromatic polymer not only has a structural unit derived from the bifunctional aromatic compound, but may also have other structural units.
- Other structural units include, for example, a structural unit derived from a monofunctional aromatic compound in which one carbon-carbon unsaturated double bond is bonded to an aromatic ring, and a carbon-carbon unsaturated double bond in an aromatic ring. Examples thereof include a structural unit derived from a trifunctional aromatic compound bonded to three, a structural unit derived from indens, and a structural unit derived from acenaphthalenes.
- the structural unit derived from the monofunctional aromatic compound is a structural unit obtained by polymerizing the monofunctional aromatic compound.
- the structural unit derived from the trifunctional aromatic compound is a structural unit obtained by polymerizing the trifunctional aromatic compound.
- the structural unit derived from indens is a structural unit obtained by polymerizing indens.
- the structural unit derived from acenaphthylenes is a structural unit obtained by polymerizing acenaph
- the monofunctional aromatic compound may have one carbon-carbon unsaturated double bond bonded to the aromatic ring, and a group other than the carbon-carbon unsaturated double bond is bonded to the aromatic ring. May be.
- the monofunctional aromatic compound is, for example, a monofunctional aromatic compound in which one carbon-carbon unsaturated double bond is bonded to an aromatic ring and groups other than the carbon-carbon unsaturated double bond are not bonded. Examples thereof include a compound and a monofunctional aromatic compound in which one carbon-carbon unsaturated double bond is bonded to an aromatic ring and an alkyl group such as an ethyl group is bonded to the aromatic ring.
- Examples of the monofunctional aromatic compound in which one carbon-carbon unsaturated double bond is bonded to the aromatic ring and no group other than this carbon-carbon unsaturated double bond is bonded include styrene and 2-vinyl.
- Examples thereof include biphenyl, 3-vinylbiphenyl, 4-vinylbiphenyl, 1-vinylnaphthalene, 2-vinylnaphthalene, and ⁇ -alkyl-substituted styrene.
- ⁇ -alkyl substituted styrene examples include ⁇ -methylstyrene, ⁇ -ethylstyrene, ⁇ -propylstyrene, ⁇ n-butylstyrene, ⁇ -isobutylstyrene, ⁇ t-butylstyrene, and ⁇ -n-.
- Examples of the monofunctional aromatic compound in which one carbon-carbon unsaturated double bond is bonded to the aromatic ring and the alkyl group is bonded to the aromatic ring include nuclear alkyl-substituted aromatic compounds and alkoxy-substituted styrenes. Can be mentioned.
- nuclear alkyl-substituted aromatic compound examples include an ethyl vinyl aromatic compound in which the alkyl group bonded to the aromatic ring is an ethyl group, a nuclear alkyl-substituted styrene in which an alkyl group is bonded to styrene as an aromatic ring, and the like.
- examples thereof include the ethyl vinyl aromatic compound and a nuclear alkyl-substituted aromatic compound other than the nuclear alkyl-substituted styrene (another nuclear alkyl-substituted aromatic compound).
- ethyl vinyl aromatic compound examples include o-ethylvinylbenzene, m-ethylvinylbenzene, p-ethylvinylbenzene, 2-vinyl-2'-ethylbiphenyl, 2-vinyl-3'-ethylbiphenyl and 2-.
- nuclear alkyl-substituted styrene examples include m-methylstyrene, p-methylstyrene, m-propylstyrene, p-propylstyrene, mn-butylstyrene, pn-butylstyrene, and mt-butylstyrene. , Pt-butylstyrene, mn-hexylstyrene, pn-hexylstyrene, m-cyclohexylstyrene, p-cyclohexylstyrene and the like.
- nuclear alkyl-substituted aromatic compounds examples include 2-vinyl-2'-propylbiphenyl, 2-vinyl-3'-propylbiphenyl, 2-vinyl-4'-propylbiphenyl, and 3-vinyl-2'.
- alkoxy-substituted styrene examples include o-ethoxystyrene, m-ethoxystyrene, p-ethoxystyrene, o-propoxystyrene, m-propoxystyrene, p-propoxystyrene, on-butoxystyrene, and mn-.
- the above-exemplified compound may be used alone, or two or more kinds may be used in combination. Further, as the monofunctional aromatic compound, styrene and p-ethylvinylbenzene are preferable among the above-exemplified compounds.
- Examples of the trifunctional aromatic compound in which three carbon-carbon unsaturated double bonds are bonded to the aromatic ring include 1,2,4-trivinylbenzene, 1,3,5-trivinylbenzene, and 1,2. , 4-Triisopropenylbenzene, 1,3,5-triisopropenylbenzene, 1,3,5-trivinylnaphthalene, 3,5,4'-trivinylbiphenyl and the like.
- the trifunctional aromatic compound the above-exemplified compound may be used alone, or two or more kinds may be used in combination.
- Examples of the indene include indene, alkyl-substituted indene, and archicocy indene.
- Examples of the alkyl-substituted inden include methyl inden, ethyl inden, propyl inden, butyl inden, t-butyl inden, sec-butyl inden, n-pentyl inden, 2-methyl-butyl inden, and 3-methyl-butyl inden. Examples thereof include n-hexyl inden, 2-methyl-pentyl inden, 3-methyl-pentyl inden and 4-methyl-pentyl inden.
- alkicosinden examples include methoxyindene, ethoxyindene, ptoxyindene, butoxyindene, t-butoxyindene, sec-butoxyindene, n-pentoxyindene, 2-methyl-butoxyindene, 3-methyl-butoxyindene, and the like.
- alkicosidenes such as n-hexitocyindene, 2-methyl-pentoxyindene, 3-methyl-pentoxyindene, and 4-methyl-pentoxyindene.
- the indenes the above-exemplified compounds may be used alone, or two or more kinds may be used in combination.
- acenaphthylenes examples include acenaphthylene, alkylacenaphthylenes, halogenated acenaphthylenes, and phenylacenaphthylenes.
- alkyl acenaphthylenes examples include 1-methylacenaftylene, 3-methylacenaftylene, 4-methylacenaftylene, 5-methylacenaftylene, 1-ethylacenaftylene, and 3-ethylacena. Examples thereof include phthalene, 4-ethylacenaftylene, 5-ethylacenaftylene and the like.
- halogenated acenaphthylenes examples include 1-chloroacenaftylene, 3-chloroacenaftylene, 4-chloroacenaftylene, 5-chloroacenaftylene, 1-bromoacenaftylene, and 3-bromoacenaphthylene.
- Examples include len, 4-bromoacenaphthylene, 5-bromoacenaphthylene and the like.
- phenylacenaftylenes examples include 1-phenylacenaftylene, 3-phenylacenaftylene, 4-phenylacenaftylene, 5-phenylacenaftylene and the like.
- the acenaphthylenes the above-exemplified compounds may be used alone, or two or more kinds may be used in combination.
- the aromatic polymer has not only a structural unit derived from the bifunctional aromatic compound but also other structural units, the structural unit derived from the bifunctional aromatic compound and the monofunctional aromatic compound. It is a copolymer with other structural units such as a structural unit derived from a compound. This copolymer may be a block copolymer or a random copolymer.
- the polymer is not particularly limited as long as it has a structural unit represented by the formula (1) in the molecule.
- the structural unit represented by the formula (1) preferably includes a structural unit represented by the following formula (2). That is, the polymer is preferably a polymer having a structural unit represented by the following formula (2) in the molecule.
- R 4 ⁇ R 6 are the same as R 4 ⁇ R 6 in the formula (1). Specifically, R 4 to R 6 each independently represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms. R 7 represents an arylene group having 6 to 12 carbon atoms.
- the arylene group having 6 to 12 carbon atoms in the formula (2) is not particularly limited.
- the arylene group include a monocyclic aromatic group such as a phenylene group and a bicyclic aromatic group in which the aromatic is not a monocyclic but a bicyclic aromatic such as a naphthalene ring.
- the arylene group also includes a derivative in which the hydrogen atom bonded to the aromatic ring is replaced with a functional group such as an alkenyl group, an alkynyl group, a formyl group, an alkylcarbonyl group, an alkenylcarbonyl group, or an alkynylcarbonyl group. ..
- the structural unit represented by the formula (2) preferably includes a structural unit represented by the following formula (3). That is, in the structural unit represented by the formula (2), it is preferable that R 7 is a phenylene group. Further, among the phenylene groups, a p-phenylene group is more preferable.
- R 4 ⁇ R 6 are the same as R 4 ⁇ R 6 in the formula (1). Specifically, R 4 to R 6 each independently represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.
- the polymer contains a polymer having a structural unit represented by the following formula (4) in the molecule. That is, the polymer contains a structural unit derived from a monofunctional aromatic compound in which one carbon-carbon unsaturated double bond is bonded to an aromatic ring as a structural unit represented by the following formula (4). Is preferable. Therefore, the polymer is preferably a polymer having a structural unit represented by the formula (1) and a structural unit represented by the following formula (4) in the molecule. That is, if the polymer has a structural unit represented by the formula (1) and a structural unit represented by the following formula (4) in the molecule, it is represented by the formula (1).
- the polymer may contain structural units other than the above (1) and (4), and is represented by the following formula (4) and the repeating unit in which the structural units represented by the above formula (1) are repeatedly bonded.
- the repeating unit to be repeatedly bonded and the repeating unit in which structural units other than the above (1) and (4) are repeatedly bonded may be a polymer in which they are randomly bonded or a block copolymer. It may be a random copolymer or a random copolymer.
- R 8 to R 10 are independent of each other. That is, R 8 to R 10 may be the same group or different groups, respectively. Further, R 8 to R 10 represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms. R 11 represents an aryl group.
- the alkyl group having 1 to 6 carbon atoms represented by R 8 to R 10 in the formula (4) is not particularly limited, and the alkyl group having 1 to 6 carbon atoms represented by R 4 to R 6 in the formula (1) is not particularly limited. It may be the same as the alkyl group of.
- Specific examples of the alkyl group having 1 to 6 carbon atoms represented by R 8 to R 10 in the formula (4) include a methyl group, an ethyl group, a propyl group, a hexyl group and the like.
- the aryl group in the formula (4) is not particularly limited, and may be an unsubstituted aryl group or an aryl group in which a hydrogen atom bonded to an aromatic ring is substituted with an alkyl group or the like. Good. Further, the unsubstituted aryl group may be a group obtained by removing one hydrogen atom from an aromatic hydrocarbon having one aromatic ring, or an aromatic group having two or more independent aromatic rings. It may be a group obtained by removing one hydrogen atom from a hydrocarbon (for example, biphenyl or the like).
- aryl group of the formula (4) for example, an unsubstituted aryl group having 6 to 12 carbon atoms and a hydrogen atom of the aryl group having 6 to 12 carbon atoms are substituted with an alkyl group having 1 to 6 carbon atoms. Examples thereof include an arylene group having 6 to 18 carbon atoms. Further, examples of the unsubstituted aryl group having 6 to 12 carbon atoms include a phenyl group, a naphthyl group, a biphenylyl group and the like. More specifically, the aryl group in the formula (4), that is, R 11, includes the aryl groups shown in Tables 1 and 2 below.
- the weight average molecular weight of the polymer is preferably 1500 to 40,000, and more preferably 1500 to 35,000. If the weight average molecular weight is too low, the heat resistance and the like tend to decrease. Further, if the weight average molecular weight is too high, the moldability and the like tend to decrease. Therefore, when the weight average molecular weight of the resin composition is within the above range, the heat resistance and moldability are excellent.
- the weight average molecular weight may be any one measured by general molecular weight measurement, and specific examples thereof include values measured by gel permeation chromatography (GPC).
- the molar content of the structural units represented by the formula (1) is within the range of the average molecular weight of the polymerization. More preferably, it is preferably 2 to 95 mol%, and more preferably 8 to 81 mol%.
- the molar content of the structural unit represented by the formula (2) and the molar content of the structural unit represented by the formula (3) are the molar contents of the structural unit represented by the formula (1). Specifically, it is preferably 2 to 95 mol%, more preferably 8 to 81 mol%.
- the polymer is a polymer having a structural unit represented by the formula (1) and a structural unit represented by the following formula (4) in its mole, it is represented by the formula (1).
- the molar content of the structural unit is preferably 2 to 95 mol%, more preferably 8 to 81 mol%, and the molar content of the structural unit represented by the above formula (4) is 5 to 81 mol%. It is preferably 98 mol%, more preferably 19 to 92 mol%.
- the average number of structural units represented by the formula (1) is preferably a number within the range of the polymerization average molecular weight, and specifically, it is preferably 1 to 160. More preferably, it is 3 to 140.
- the average number of structural units represented by the formula (2) and the average number of structural units represented by the formula (3) are the same as the average number of structural units represented by the formula (1). Specifically, it is preferably 1 to 160, and more preferably 3 to 140.
- the polymer has a structural unit represented by the formula (1) and a structural unit represented by the following formula (4) in the molecule, it is represented by the formula (1).
- the average number of structural units is preferably 1 to 160, more preferably 3 to 140, and the average number of structural units represented by the formula (4) is preferably 2 to 350. More preferably, it is 4 to 300.
- polystyrene resin examples include structural units represented by the following formula (8) in the molecule, and structural units represented by the following formula (7) and structural units represented by the following formula (9). Examples thereof include polymers further containing at least one of them. This polymer may be a block copolymer or a random copolymer.
- the average number of structural units represented by the formula (7) is preferably 0 to 350, and the average number of structural units represented by the formula (8) is 1 to 160.
- the average number of structural units represented by the formula (9) is 0 to 270.
- the equivalent of the vinyl group represented by the formula (1) in the polymer and contained in the structural unit in which R 1 to R 3 are hydrogen atoms is preferably 250 to 1200, preferably 300 to 1100. Is more preferable. If the equivalent is too small, the number of vinyl groups becomes too large and the reactivity becomes too high, for example, the storage stability of the resin composition is lowered, and the fluidity of the resin composition is lowered. May occur. If a resin composition having an equivalent equivalent of too small is used, molding defects such as voids generated during multi-layer molding occur due to insufficient fluidity, etc., and it is difficult to obtain a highly reliable wiring board, which is a problem of moldability. May occur.
- the equivalent of the vinyl group represented by the above formula (1) and contained in the structural unit in which R 1 to R 3 are hydrogen atoms is a so-called vinyl equivalent.
- the resin composition of the present embodiment may further contain a modified polyphenylene ether compound whose end is modified with a group represented by the following formula (5) or (6).
- s represents an integer of 0 to 10.
- Z represents an arylene group.
- R 12 to R 14 are independent of each other. That is, R 12 to R 14 may be the same group or different groups, respectively. Further, R 12 to R 14 represent a hydrogen atom or an alkyl group.
- This allylene group is not particularly limited.
- the arylene group include a monocyclic aromatic group such as a phenylene group and a polycyclic aromatic group in which the aromatic is not a monocyclic ring but a polycyclic aromatic group such as a naphthalene ring.
- the arylene group also includes a derivative in which the hydrogen atom bonded to the aromatic ring is replaced with a functional group such as an alkenyl group, an alkynyl group, a formyl group, an alkylcarbonyl group, an alkenylcarbonyl group, or an alkynylcarbonyl group. ..
- the alkyl group is not particularly limited, and for example, an alkyl group having 1 to 18 carbon atoms is preferable, and an alkyl group having 1 to 10 carbon atoms is more preferable. Specific examples thereof include a methyl group, an ethyl group, a propyl group, a hexyl group, a decyl group and the like.
- R 15 represents a hydrogen atom or an alkyl group.
- the alkyl group is not particularly limited, and for example, an alkyl group having 1 to 18 carbon atoms is preferable, and an alkyl group having 1 to 10 carbon atoms is more preferable. Specific examples thereof include a methyl group, an ethyl group, a propyl group, a hexyl group, a decyl group and the like. Further, examples of the substituent represented by the above formula (6) include an acrylate group and a methacrylate group.
- examples of the substituent containing the vinylbenzyl group include a substituent represented by the following formula (10).
- the group represented by the formula (10) includes a vinylbenzyl group (ethenylbenzyl group) such as a p-ethenylbenzyl group and an m-ethenylbenzyl group, a vinylphenyl group, and an acrylate group. And a methacrylate group and the like.
- ethenylbenzyl group such as a p-ethenylbenzyl group and an m-ethenylbenzyl group
- a vinylphenyl group such as a p-ethenylbenzyl group and an m-ethenylbenzyl group
- a vinylphenyl group such as a p-ethenylbenzyl group and an m-ethenylbenzyl group
- a vinylphenyl group such as a p-ethenylbenzyl group and an m-ethenylbenzyl group
- a vinylphenyl group such
- the modified polyphenylene ether compound has a polyphenylene ether chain in the molecule, and for example, it is preferable that the modified polyphenylene ether compound has a repeating unit represented by the following formula (11) in the molecule.
- t represents 1 to 50.
- R 16 to R 19 are independent of each other. That is, R 16 to R 19 may be the same group or different groups, respectively.
- R 16 to R 19 represent a hydrogen atom, an alkyl group, an alkenyl group, an alkynyl group, a formyl group, an alkylcarbonyl group, an alkenylcarbonyl group, or an alkynylcarbonyl group. Of these, a hydrogen atom and an alkyl group are preferable.
- the alkyl group is not particularly limited, but for example, an alkyl group having 1 to 18 carbon atoms is preferable, and an alkyl group having 1 to 10 carbon atoms is more preferable. Specific examples thereof include a methyl group, an ethyl group, a propyl group, a hexyl group, a decyl group and the like.
- the alkenyl group is not particularly limited, but for example, an alkenyl group having 2 to 18 carbon atoms is preferable, and an alkenyl group having 2 to 10 carbon atoms is more preferable. Specific examples thereof include a vinyl group, an allyl group, a 3-butenyl group and the like.
- the alkynyl group is not particularly limited, but for example, an alkynyl group having 2 to 18 carbon atoms is preferable, and an alkynyl group having 2 to 10 carbon atoms is more preferable. Specific examples thereof include an ethynyl group and a propa-2-in-1-yl group (propargyl group).
- the alkylcarbonyl group is not particularly limited as long as it is a carbonyl group substituted with an alkyl group, but for example, an alkylcarbonyl group having 2 to 18 carbon atoms is preferable, and an alkylcarbonyl group having 2 to 10 carbon atoms is more preferable. Specific examples thereof include an acetyl group, a propionyl group, a butyryl group, an isobutyryl group, a pivaloyl group, a hexanoyl group, an octanoyl group, a cyclohexylcarbonyl group and the like.
- the alkenylcarbonyl group is not particularly limited as long as it is a carbonyl group substituted with an alkenyl group, but for example, an alkenylcarbonyl group having 3 to 18 carbon atoms is preferable, and an alkenylcarbonyl group having 3 to 10 carbon atoms is more preferable. Specific examples thereof include an acryloyl group, a methacryloyl group, and a crotonoyl group.
- the alkynylcarbonyl group is not particularly limited as long as it is a carbonyl group substituted with an alkynyl group, but for example, an alkynylcarbonyl group having 3 to 18 carbon atoms is preferable, and an alkynylcarbonyl group having 3 to 10 carbon atoms is more preferable. Specifically, for example, a propioloyl group and the like can be mentioned.
- the weight average molecular weight (Mw) of the modified polyphenylene ether compound used in the present embodiment is not particularly limited. Specifically, it is preferably 500 to 5000, more preferably 800 to 4000, and even more preferably 1000 to 3000.
- the weight average molecular weight may be measured by a general molecular weight measuring method, and specific examples thereof include values measured by gel permeation chromatography (GPC).
- GPC gel permeation chromatography
- t is such that the weight average molecular weight of the modified polyphenylene ether compound is within such a range. It is preferably a numerical value. Specifically, t is preferably 1 to 50.
- the modified polyphenylene ether compound When the weight average molecular weight of the modified polyphenylene ether compound is within such a range, the modified polyphenylene ether has excellent low dielectric properties, which is not only superior in heat resistance of the cured product but also excellent in moldability. Become. This is considered to be due to the following. When the weight average molecular weight of ordinary polyphenylene ether is within such a range, the heat resistance of the cured product tends to decrease because the molecular weight is relatively low. In this respect, since the modified polyphenylene ether compound according to the present embodiment has one or more unsaturated double bonds at the ends, it is considered that a cured product having sufficiently high heat resistance can be obtained.
- the modified polyphenylene ether compound when the weight average molecular weight of the modified polyphenylene ether compound is within such a range, the modified polyphenylene ether compound has a relatively low molecular weight and is considered to be excellent in moldability. Therefore, it is considered that such a modified polyphenylene ether compound is not only excellent in heat resistance of the cured product but also excellent in moldability.
- the average number of the substituents (number of terminal functional groups) possessed at the molecular terminal per molecule of the modified polyphenylene ether is not particularly limited. Specifically, the number is preferably 1 to 5, more preferably 1 to 3, and even more preferably 1.5 to 3. If the number of terminal functional groups is too small, it tends to be difficult to obtain a cured product having sufficient heat resistance. Further, if the number of terminal functional groups is too large, the reactivity becomes too high, and there is a possibility that problems such as deterioration of the storage stability of the resin composition and deterioration of the fluidity of the resin composition may occur. .. That is, when such a modified polyphenylene ether is used, molding defects such as voids generated during multi-layer molding occur due to insufficient fluidity, etc., and it is difficult to obtain a highly reliable printed wiring board. There was a risk of problems.
- the number of terminal functional groups of the modified polyphenylene ether compound includes a numerical value representing the average value of the substituents per molecule of all the modified polyphenylene ether compounds present in 1 mol of the modified polyphenylene ether compound.
- the number of terminal functional groups can be measured, for example, by measuring the number of hydroxyl groups remaining in the obtained modified polyphenylene ether compound and calculating the amount of decrease from the number of hydroxyl groups of the polyphenylene ether before modification. The decrease from the number of hydroxyl groups of the polyphenylene ether before this modification is the number of terminal functional groups.
- the method for measuring the number of hydroxyl groups remaining in the modified polyphenylene ether compound is to add a quaternary ammonium salt (tetraethylammonium hydroxide) associated with the hydroxyl group to the solution of the modified polyphenylene ether compound and measure the UV absorbance of the mixed solution. By doing so, it can be obtained.
- a quaternary ammonium salt tetraethylammonium hydroxide
- the intrinsic viscosity of the modified polyphenylene ether compound used in the present embodiment is not particularly limited. Specifically, it may be 0.03 to 0.12 dl / g, preferably 0.04 to 0.11 dl / g, and more preferably 0.06 to 0.095 dl / g. .. If this intrinsic viscosity is too low, the molecular weight tends to be low, and it tends to be difficult to obtain low dielectric constants such as low dielectric constant and low dielectric loss tangent. Further, if the intrinsic viscosity is too high, the viscosity is high, sufficient fluidity cannot be obtained, and the moldability of the cured product tends to decrease. Therefore, if the intrinsic viscosity of the modified polyphenylene ether compound is within the above range, excellent heat resistance and moldability of the cured product can be realized.
- the intrinsic viscosity here is the intrinsic viscosity measured in methylene chloride at 25 ° C., more specifically, for example, a 0.18 g / 45 ml methylene chloride solution (liquid temperature 25 ° C.) is used in a viscometer. It is a value measured in. Examples of this viscometer include AVS500 Visco System manufactured by Schott.
- modified polyphenylene ether compounds include, for example, a modified polyphenylene ether compound represented by the following formula (12), a modified polyphenylene ether compound represented by the following formula (13), and the like. Further, as the modified polyphenylene ether compound, these modified polyphenylene ether compounds may be used alone, or these two types of modified polyphenylene ether compounds may be used in combination.
- R 20 to R 27 and R 28 to R 35 independently represent a hydrogen atom, an alkyl group, an alkenyl group, an alkynyl group, a formyl group, an alkylcarbonyl group, and an alkenylcarbonyl. Indicates a group or an alkynylcarbonyl group.
- X 1 and X 2 are independent groups represented by the above formula (5) or (6).
- a and B represent repeating units represented by the following formulas (14) and (15), respectively.
- Y represents a linear, branched, or cyclic hydrocarbon having 20 or less carbon atoms.
- R 36 to R 39 and R 40 to R 43 independently represent a hydrogen atom, an alkyl group, an alkenyl group, an alkynyl group, a formyl group, an alkylcarbonyl group, an alkenylcarbonyl group, or an alkynylcarbonyl group.
- the modified polyphenylene ether compound represented by the formula (12) and the modified polyphenylene ether compound represented by the formula (13) are not particularly limited as long as they satisfy the above constitution.
- R 20 to R 27 and R 28 to R 35 are independent of each other as described above. That is, R 20 to R 27 and R 28 to R 35 may be the same group or different groups, respectively.
- R 20 to R 27 and R 28 to R 35 represent a hydrogen atom, an alkyl group, an alkenyl group, an alkynyl group, a formyl group, an alkylcarbonyl group, an alkenylcarbonyl group, or an alkynylcarbonyl group. Of these, a hydrogen atom and an alkyl group are preferable.
- m and n preferably represent 0 to 20, respectively, as described above. Further, m and n preferably represent numerical values in which the total value of m and n is 1 to 30. Therefore, it is more preferable that m indicates 0 to 20, n indicates 0 to 20, and the total of m and n indicates 1 to 30. Further, R 36 to R 39 and R 40 to R 43 are independent of each other. That is, R 36 to R 39 and R 40 to R 43 may be the same group or different groups, respectively.
- R 36 to R 39 and R 40 to R 43 represent a hydrogen atom, an alkyl group, an alkenyl group, an alkynyl group, a formyl group, an alkylcarbonyl group, an alkenylcarbonyl group, or an alkynylcarbonyl group. Of these, a hydrogen atom and an alkyl group are preferable.
- R 20 to R 43 are the same as R 16 to R 19 in the above formula (11).
- Y is a linear, branched, or cyclic hydrocarbon having 20 or less carbon atoms, as described above.
- Examples of Y include groups represented by the following formula (16).
- R 44 and R 45 each independently represent a hydrogen atom or an alkyl group.
- the alkyl group include a methyl group and the like.
- the group represented by the formula (16) include a methylene group, a methylmethylene group, a dimethylmethylene group and the like, and among these, a dimethylmethylene group is preferable.
- X 1 and X 2 are independent groups represented by the formula (5) or the formula (6), respectively.
- X 1 and X 2 may be the same substituent or are different. It may be a substituent.
- modified polyphenylene ether compound represented by the above formula (12) for example, a modified polyphenylene ether compound represented by the following formula (17) can be mentioned.
- modified polyphenylene ether compound represented by the formula (13) include, for example, a modified polyphenylene ether compound represented by the following formula (18) and a modified polyphenylene ether represented by the following formula (19). Examples include compounds.
- m and n are the same as m and n in the above formula (14) and the above formula (15).
- R 12 ⁇ R 14 and s are the same as R 12 ⁇ R 14 and s in the formula (5).
- Y is the same as Y in the above formula (13).
- R 15 is the same as R 15 in the above formula (6).
- the average number of the substituents (number of terminal functional groups) having at the molecular terminal per molecule of the modified polyphenylene ether includes the above-mentioned range, for example.
- the number is preferably 1 to 2, and more preferably 1.5 to 2. ..
- the method for synthesizing the modified polyphenylene ether compound used in the present embodiment is as long as the modified polyphenylene ether compound terminally modified by the group represented by the above formula (5) or (6) (hereinafter, also referred to as a substituent) can be synthesized.
- a substituent a group represented by the above formula (5) or (6)
- Examples of the compound in which the substituent and the halogen atom are bonded include a compound in which the substituent represented by the formulas (5) to (6) and the halogen atom are bonded.
- Specific examples of the halogen atom include a chlorine atom, a bromine atom, an iodine atom, and a fluorine atom, and among these, a chlorine atom is preferable. More specific examples of the compound in which the substituent and the halogen atom are bonded include chloromethylstyrene such as o-chloromethylstyrene, p-chloromethylstyrene and m-chloromethylstyrene.
- the polyphenylene ether as a raw material is not particularly limited as long as it can finally synthesize a predetermined modified polyphenylene ether compound.
- the bifunctional phenol is a phenol compound having two phenolic hydroxyl groups in the molecule, and examples thereof include tetramethylbisphenol A and the like.
- the trifunctional phenol is a phenol compound having three phenolic hydroxyl groups in the molecule.
- the polyphenylene ether compound of the present embodiment preferably contains a structure derived from 2,6-dimethylphenol and bifunctional phenol.
- Examples of the method for synthesizing the modified polyphenylene ether compound include the methods described above. Specifically, the above-mentioned polyphenylene ether and the compound in which the substituent and the halogen atom are bonded are dissolved in a solvent and stirred. By doing so, the polyphenylene ether reacts with the compound in which the substituent and the halogen atom are bonded to obtain the modified polyphenylene ether compound used in the present embodiment.
- the alkali metal hydroxide functions as a dehydrohalogenating agent, specifically, a dehydrochloric acid agent. That is, the alkali metal hydroxide desorbs hydrogen halide from the phenol group of the polyphenylene ether and the compound in which the substituent and the halogen atom are bonded, thereby desorbing the phenol group of the polyphenylene ether. It is believed that instead of the hydrogen atom, the substituent is attached to the oxygen atom of the phenol group.
- the alkali metal hydroxide is not particularly limited as long as it can act as a dehalogenating agent, and examples thereof include sodium hydroxide. Further, the alkali metal hydroxide is usually used in the state of an aqueous solution, and specifically, it is used as an aqueous solution of sodium hydroxide.
- reaction conditions such as the reaction time and the reaction temperature differ depending on the compound in which the substituent and the halogen atom are bonded, and are not particularly limited as long as the above reaction proceeds favorably.
- the reaction temperature is preferably room temperature to 100 ° C., more preferably 30 to 100 ° C.
- the reaction time is preferably 0.5 to 20 hours, more preferably 0.5 to 10 hours.
- the solvent used in the reaction can dissolve the polyphenylene ether and the compound in which the substituent and the halogen atom are bonded, and the reaction between the polyphenylene ether and the compound in which the substituent and the halogen atom are bonded can be carried out.
- the above reaction is carried out in the presence of not only the alkali metal hydroxide but also the phase transfer catalyst. That is, the above reaction is preferably carried out in the presence of an alkali metal hydroxide and a phase transfer catalyst. By doing so, it is considered that the above reaction proceeds more preferably. This is considered to be due to the following.
- the phase transfer catalyst has a function of taking in alkali metal hydroxide and is soluble in both a polar solvent phase such as water and a non-polar solvent phase such as an organic solvent, and is soluble between these phases. It is considered that it is a catalyst capable of moving.
- aqueous sodium hydroxide solution when an aqueous sodium hydroxide solution is used as the alkali metal hydroxide and an organic solvent such as toluene, which is incompatible with water, is used as the solvent, the aqueous sodium hydroxide solution is subjected to the reaction. It is considered that the solvent and the aqueous sodium hydroxide solution are separated even when the solution is added dropwise to the solvent, and the sodium hydroxide is unlikely to be transferred to the solvent. In that case, it is considered that the sodium hydroxide aqueous solution added as the alkali metal hydroxide is less likely to contribute to the reaction promotion.
- an organic solvent such as toluene, which is incompatible with water
- the reaction when the reaction is carried out in the presence of the alkali metal hydroxide and the phase transfer catalyst, the alkali metal hydroxide is transferred to the solvent in a state of being incorporated into the phase transfer catalyst, and the sodium hydroxide aqueous solution reacts. It is thought that it will be easier to contribute to promotion. Therefore, it is considered that the above reaction proceeds more preferably when the reaction is carried out in the presence of an alkali metal hydroxide and a phase transfer catalyst.
- phase transfer catalyst is not particularly limited, and examples thereof include quaternary ammonium salts such as tetra-n-butylammonium bromide.
- the resin composition used in the present embodiment preferably contains the modified polyphenylene ether compound obtained as described above as the modified polyphenylene ether compound in addition to the above polymer.
- the resin composition of the present embodiment may contain a thermosetting resin other than the polymer or the polyphenylene ether compound as described above.
- a thermosetting resin other than the polymer or the polyphenylene ether compound as described above.
- other thermosetting resins such as epoxy resin, phenol resin, amine resin, unsaturated polyester resin, and thermosetting polyimide resin can be used.
- the resin composition according to the present embodiment may contain components (other components) other than the polymer, if necessary, as long as the effects of the present invention are not impaired.
- Other components contained in the resin composition according to the present embodiment include, for example, a curing agent, a silane coupling agent, a flame retardant, an initiator, an antifoaming agent, an antioxidant, a heat stabilizer, and an antistatic agent.
- UV absorbers, dyes and pigments, lubricants, and additives such as inorganic fillers may be further included.
- the resin composition may contain resins such as polyphenylene ether, epoxy resin, unsaturated polyester resin, and thermosetting polyimide resin.
- the polymer and the curing agent can be crosslinked by reacting with the polymer and, if necessary, the modified polyphenylene ether compound to cure the resin composition.
- the agent crosslinking type crosslinking agent
- examples of the cross-linking type curing agent include a compound having two or more unsaturated double bonds in the molecule, an alkenyl isocyanurate compound, a styrene, a styrene derivative, an allyl compound having at least one allyl group in the molecule, and a molecule.
- examples thereof include a polyfunctional maleimide compound having at least two or more maleimide groups, a modified maleimide compound, and an acenaphthylene compound having an acenaphtylene structure in the molecule.
- Examples of the compound having two or more unsaturated double bonds in the molecule include a polyfunctional methacrylate compound having two or more methacryloyl groups in the molecule, and a polyfunctional acrylate compound having two or more acryloyl groups in the molecule. And a polyfunctional vinyl compound having two or more vinyl groups in the molecule.
- Examples of the polyfunctional vinyl compound include divinylbenzene and polybutadiene.
- the alkenyl isocyanurate compound may be any compound having an isocyanurate structure and an alkenyl group in the molecule, and examples thereof include trialkenyl isocyanurate compounds such as triallyl isocyanurate (TAIC).
- Examples of the styrene derivative include bromostyrene such as dibromostyrene.
- Examples of the modified maleimide compound include a modified maleimide compound in which a part of the molecule is amine-modified, a modified maleimide compound in which a part of the molecule is silicone-modified, and a part of the molecule in which the molecule is amine-modified and silicone-modified. Examples thereof include modified maleimide compounds.
- allyl compound examples include a monofunctional allyl compound having one allyl group in the molecule and a polyfunctional allyl compound having two or more allyl groups in the molecule.
- polyfunctional allyl compound examples include diallyl phthalate (DAP) and the like.
- the polyfunctional maleimide compound having at least two or more maleimide groups in the molecule is not particularly limited, but the polyfunctional maleimide compound includes 4,4'-diphenylmethanebismaleimide, polyphenylmethanemaleimide, and m-phenylenebis.
- Phenylene bismaleimide such as maleimide, bisphenol A diphenyl ether bismaleimide, 3,3'-dimethyl-5,5'-diethyl-4,4'-diphenylmethane bismaleimide, 4-methyl-1,3-phenylene bismaleimide, 1, 6'-bismaleimide- (2,2,4-trimethyl) hexane, 4,4'-diphenyl ether bismaleimide, 4,4'-diphenylsulphon bismaleimide, 1,3-bis (3-maleimidephenoxy) benzene, 1 , 3-Bis (4-maleimidephenoxy) benzene, maleimide compounds having a biphenyl structure, and the like.
- the modified maleimide compound includes, for example, a modified maleimide compound having a maleimide group in the molecule and a part of the molecule modified with an amine compound, and a modified maleimide compound having a part of the molecule modified with a silicone compound. , And a modified maleimide compound in which a part of the molecule is amine-modified or silicone-modified with an amine compound and a silicone compound.
- Examples of the acenaphthylene compound include acenaphthylene, alkylacenaphthylenes, halogenated acenaphthylenes, and phenylacenaphthylenes.
- Examples of the alkyl acenaphthylenes include 1-methylacenaftylene, 3-methylacenaftylene, 4-methylacenaftylene, 5-methylacenaftylene, 1-ethylacenaftylene, and 3-ethylacena. Examples thereof include phthalene, 4-ethylacenaftylene, 5-ethylacenaftylene and the like.
- halogenated acenaphthylenes examples include 1-chloroacenaftylene, 3-chloroacenaftylene, 4-chloroacenaftylene, 5-chloroacenaftylene, 1-bromoacenaftylene, and 3-bromoacenaphthylene.
- Examples include len, 4-bromoacenaphthylene, 5-bromoacenaphthylene and the like.
- phenylacenaftylenes examples include 1-phenylacenaftylene, 3-phenylacenaftylene, 4-phenylacenaftylene, 5-phenylacenaftylene and the like.
- the acenaphthylene compound may be a monofunctional acenaphthylene compound having one acenaphthylene structure in the molecule as described above, or a polyfunctional acenaphthylene compound having two or more acenaphthylene structures in the molecule. ..
- the alkenyl isocyanurate compound, the polyfunctional acrylate compound, the polyfunctional methacrylate compound, and the polyfunctional vinyl compound are preferable in that the heat resistance of the cured product of the resin composition can be further enhanced. It is considered that this is because the cross-linking of the resin composition is more preferably formed by the curing reaction by using these cross-linking type curing agents. Further, as the cross-linked curing agent, the exemplified cross-linked curing agent may be used alone, or two or more kinds may be used in combination.
- the cross-linked curing agent includes not only the cross-linked curing agent exemplified above, such as a compound having two or more unsaturated double bonds in the molecule, but also one unsaturated double bond in the molecule.
- a compound having an individual may be used in combination.
- Examples of the compound having one unsaturated double bond in the molecule include a monovinyl compound having one vinyl group in the molecule.
- polyfunctional acrylate compound examples include a polyfunctional acrylate compound having two or more acryloyl groups in the molecule, and examples thereof include tricyclodecanedimethanol diacrylate.
- polyfunctional methacrylate compound examples include a compound having a polyphenylene ether structure and two or more methacryloyl groups in the molecule, tricyclodecanedimethanol dimethacrylate and the like.
- the compound having a polyphenylene ether structure and two or more methacryloyl groups in the molecule include a methacrylic-modified polyphenylene ether compound in which the terminal hydroxyl group of the polyphenylene ether is modified with a methacrylic group.
- the curing agent may be used alone or in combination of two or more.
- the curing agent preferably has a weight average molecular weight of 100 to 5000, more preferably 100 to 4000, and even more preferably 100 to 3000. If the weight average molecular weight of the curing agent is too low, the curing agent may easily volatilize from the compounding component system of the resin composition. Further, if the weight average molecular weight of the curing agent is too high, the viscosity of the varnish of the resin composition and the melt viscosity at the time of heat molding may become too high. Therefore, when the weight average molecular weight of the curing agent is within such a range, a resin composition having more excellent heat resistance of the cured product can be obtained.
- the resin composition of the present embodiment can be suitably cured by the reaction with the polymer or the modified polyphenylene ether compound.
- the weight average molecular weight may be measured by a general molecular weight measuring method, and specific examples thereof include values measured by gel permeation chromatography (GPC).
- the resin composition according to the present embodiment may contain a silane coupling agent as described above.
- the silane coupling agent may be contained in the resin composition, or may be contained as a silane coupling agent which has been surface-treated in advance in the inorganic filler contained in the resin composition.
- the silane coupling agent is preferably contained as a silane coupling agent that has been surface-treated in the inorganic filler in advance, and is contained as a silane coupling agent that has been surface-treated in the inorganic filler in this way.
- the resin composition also contains a silane coupling agent.
- the prepreg may be contained as a silane coupling agent that has been surface-treated on the fibrous base material in advance.
- silane coupling agent examples include a silane coupling agent having at least one functional group selected from the group consisting of a vinyl group, a styryl group, a methacryloyl group, an acryloyl group, and a phenylamino group. That is, this silane coupling agent has at least one of a vinyl group, a styryl group, a methacryloyl group, an acryloyl group, and a phenylamino group as a reactive functional group, and further contains a methoxy group, an ethoxy group, and the like. Examples thereof include compounds having a hydrolyzable group.
- silane coupling agent having a vinyl group examples include vinyltriethoxysilane and vinyltrimethoxysilane.
- silane coupling agent having a styryl group examples include p-styryltrimethoxysilane and p-styryltriethoxysilane.
- silane coupling agent examples include those having a methacryloyl group, such as 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltriethoxysilane, and 3-methacryloxypropylmethyl.
- Examples thereof include diethoxysilane and 3-methacryloxypropyl ethyldiethoxysilane.
- Examples of the silane coupling agent having an acryloyl group include 3-acryloxypropyltrimethoxysilane and 3-acryloxypropyltriethoxysilane.
- Examples of the silane coupling agent having a phenylamino group include N-phenyl-3-aminopropyltrimethoxysilane and N-phenyl-3-aminopropyltriethoxysilane.
- the resin composition according to the present embodiment may contain a flame retardant.
- a flame retardant By containing a flame retardant, the flame retardancy of the cured product of the resin composition can be enhanced.
- the flame retardant is not particularly limited. Specifically, in the field of using halogen-based flame retardants such as brominated flame retardants, for example, ethylenedipentabromobenzene, ethylenebistetrabromoimide, decabromodiphenyloxide, and tetradecabromo having a melting point of 300 ° C. or higher are used. Diphenoxybenzene is preferred.
- a halogen-based flame retardant By using a halogen-based flame retardant, it is considered that desorption of halogen at high temperature can be suppressed and deterioration of heat resistance can be suppressed. Further, in the field where halogen-free is required, a phosphoric acid ester flame retardant, a phosphazene flame retardant, a bisdiphenylphosphine oxide flame retardant, and a phosphinate flame retardant can be mentioned. Specific examples of the phosphoric acid ester flame retardant include condensed phosphoric acid ester of dixylenyl phosphate. Specific examples of the phosphazene-based flame retardant include phenoxyphosphazene.
- the bisdiphenylphosphine oxide-based flame retardant include xylylene bisdiphenylphosphine oxide.
- Specific examples of the phosphinate-based flame retardant include a phosphinic acid metal salt of a dialkylphosphinic acid aluminum salt.
- the flame retardant each of the above-exemplified flame retardants may be used alone, or two or more kinds may be used in combination.
- the resin composition according to the present embodiment may contain an initiator (reaction initiator). Even if the resin composition is composed of only the polymer, the curing reaction can proceed. However, depending on the process conditions, it may be difficult to raise the temperature until curing progresses, so a reaction initiator may be added.
- the reaction initiator is not particularly limited as long as it can accelerate the curing reaction between the polymer and the modified polyphenylene ether compound, if necessary. Specifically, for example, ⁇ , ⁇ '-di (t-butylperoxy) diisopropylbenzene, 2,5-dimethyl-2,5-di (t-butylperoxy) -3-hexine, benzoyl peroxide, etc.
- reaction initiator may be used alone or in combination of two or more.
- the resin composition according to the present embodiment may contain a filler such as an inorganic filler.
- a filler such as an inorganic filler.
- the filler include those added to enhance the heat resistance and flame retardancy of the cured product of the resin composition, and the filler is not particularly limited. Further, by containing a filler, heat resistance, flame retardancy and the like can be further improved.
- Specific examples of the filler include silica such as spherical silica, metal oxides such as alumina and titanium oxide, and mica, metal hydroxides such as aluminum hydroxide and magnesium hydroxide, talc, aluminum borate, and sulfuric acid. Examples include barium and calcium carbonate.
- filler silica, mica, and talc are preferable, and spherical silica is more preferable.
- one type of filler may be used alone, or two or more types may be used in combination.
- the filler it may be used as it is, or a filler surface-treated with the silane coupling agent may be used.
- the content (filler content) thereof is preferably 30 to 270% by mass, more preferably 50 to 250% by mass, based on the resin composition.
- the content ratio of the polymer in the resin composition of the present embodiment is not particularly limited as long as it can form a cured product that can be an insulating layer.
- it is preferably about 30 to 95 parts by mass, more preferably 40 to 90 parts by mass, and further preferably 50 to 90 parts by mass with respect to the total amount (100 parts by mass) of the resin composition. preferable.
- the content thereof is preferably about 5 to 30 parts by mass with respect to the total amount (100 parts by mass) of the resin composition. It is more preferably 20 parts by mass, and even more preferably 10 to 20 parts by mass.
- the content ratio of the curing agent is preferably about 5 to 70 parts by mass, preferably 10 to 70 parts by mass, based on the total amount (100 parts by mass) of the resin composition. More preferably, it is 10 to 50 parts by mass.
- the resin composition as described above is usually prepared in the form of a varnish when producing a copper-clad laminate, and is often used as a resin varnish.
- a resin varnish is prepared, for example, as follows.
- each component that can be dissolved in an organic solvent such as a polymer, a modified polyphenylene ether compound, a curing agent, and various additives, if necessary, is added to the organic solvent to dissolve it. At this time, heating may be performed if necessary. Then, if necessary, a component that does not dissolve in an organic solvent, an inorganic filler, or the like is added, and the varnish is dispersed by using a ball mill, a bead mill, a planetary mixer, a roll mill, or the like until a predetermined dispersion state is obtained.
- the resin composition in the form is prepared.
- the organic solvent used here is not particularly limited as long as it dissolves a polymer, a curing agent, or the like and does not inhibit the curing reaction.
- Specific examples thereof include toluene, cyclohexanone, methyl ethyl ketone, propylene glycol monomethyl ether acetate and the like. These may be used alone or in combination of two or more.
- the insulating layer of the present embodiment further contains a glass base material in addition to the cured product of the above resin composition.
- the insulating layer of the present embodiment contains a glass base material
- it may be used as a prepreg obtained by impregnating the glass base material with the above-mentioned resin composition.
- the method for producing such a prepreg include a method in which the glass substrate is impregnated with the above-mentioned resin varnish (resin composition prepared in the form of a varnish) and then dried.
- the glass base material of the resin varnish is impregnated by dipping and coating. This impregnation can be repeated multiple times as needed. Further, at this time, it is also possible to repeat impregnation using a plurality of resin varnishes having different compositions and concentrations to finally adjust the desired composition and amount of resin.
- a glass substrate impregnated with a resin varnish is heated at a desired heating condition of 80 to 170 ° C. for 1 to 10 minutes to form a resin layer (A stage) containing the resin composition before curing or a semi-cured resin layer. (B stage) is obtained.
- the organic solvent can be volatilized from the varnish by heating to reduce or remove the organic solvent.
- the surface-treated copper foil according to the present embodiment is a surface-treated copper foil having a copper finely roughened particle-treated layer 2 on at least one surface side of the copper foil 1, and is the finely roughened copper foil.
- the chemical particle treatment layer 2 is composed of fine copper particles having a particle diameter of 40 to 200 nm, has a heat resistant treatment layer 3 containing nickel on the fine roughened particle treatment layer 2, and at least on the heat resistant treatment layer 3. It has a rust preventive treatment layer 4 containing chromium, has a silane coupling agent treatment layer 5 on the rust preventive treatment layer, and has a nickel adhesion amount of 30 to 60 mg / m 2 in the heat resistant treatment layer. It is characterized by being.
- the copper foil used for rigid substrates and the like is generally electrolytic copper foil
- the copper foil used for flexible substrates and the like is generally rolled copper foil, but in recent years, especially with the rise of the flexible substrate market, Electrolytic copper foil having characteristics similar to those of rolled copper foil has been developed, and currently, rolled copper foil and electrolytic copper foil are used regardless of the type of substrate. Therefore, the untreated copper foil used in the present embodiment is not limited to the rolled copper foil or the electrolytic copper foil, and any copper foil may be used.
- the fine roughened particle treatment layer is a first surface treatment layer formed on the untreated copper foil, and is a layer provided to increase the surface area and improve the peeling strength with the resin base material. Yes, it is composed of fine copper particles having a particle diameter of 40 to 200 nm.
- the above particle size is used in the following meanings. That is, using a field emission scanning electron microscope FE-SEM (JSM-7800F manufactured by JEOL Ltd.), the sample table was tilted by 40 ° and observed at a magnification of 80,000 times, and the height of the observed copper particles was measured. The value of the diameter.
- the particle size of the fine copper particles in the finely roughened particle treatment layer of the present embodiment has a maximum value of 200 nm and a minimum value of 40 nm in the range observed and measured by the above method.
- the fine copper particle treatment layer in the present embodiment does not exclude copper particles having a particle diameter of more than 200 nm and copper particles having a particle diameter of less than 40 nm. However, if there are many particles exceeding 200 nm, the transmission loss may increase, and if there are many particles less than 40 nm, sufficient adhesion may not be ensured, which is not preferable in either case.
- the fine copper particle treatment layer in the present embodiment preferably contains 90% or more of copper particles having a particle diameter of 40 to 200 nm, and more preferably 95% or more.
- the finely roughened particle treatment layer can be formed by an electrolytic plating method.
- the particle size of the fine copper particles of this embodiment is strongly influenced by the electrolytic current density as well as the bath composition of the plating treatment. For example, when the electrolytic current density is high, the particle size of the coarsened particles tends to be small, and conversely, when the electrolytic current density is low, the particle size of the roughened particles tends to be large. Therefore, in order to obtain coarsened particles having a target particle size, the electrolytic current density must be set appropriately.
- bath composition and electrolytic conditions for forming a finely roughened particle treatment layer of copper are examples of bath composition and electrolytic conditions for forming a finely roughened particle treatment layer of copper, but the present invention is not particularly limited thereto.
- the DTPA / 5Na concentration is appropriately 50 to 150 g / L, but outside this range, if it is less than 50 g / L, it becomes difficult to obtain a sufficient miniaturization effect and the coarsened particles become coarse. If it exceeds 150 g / L, the current efficiency is lowered, the amount of precipitation in the roughening treatment is extremely reduced, and the voltage is further increased, which is uneconomical.
- the amount of electricity is preferably 10 to 130 A ⁇ sec / dm 2 , and in this range, copper particles having a particle diameter of 40 to 200 nm can be obtained, and there is an advantage that adhesion to the resin can be easily secured.
- the amount of electricity is less than 10 A ⁇ sec / dm 2 , the number of copper particles having a particle diameter of less than 40 nm increases, and the adhesion may decrease.
- it is more than 130 A ⁇ sec / dm 2 the particle shape tends to be dendritic and the particle diameter tends to be coarsened, and as a result, the adhesiveness to the untreated copper foil is lowered and powder falling is increased. Problems such as an increase in surface roughness of the laminated surface occur.
- the heat-resistant treatment layer is a layer for heat resistance and rust prevention provided to protect the copper foil including the fine coarsening particle treatment layer from stress such as chemicals and heat, and is sometimes called a barrier treatment layer.
- the heat-resistant layer of the present embodiment contains nickel or nickel and phosphorus, and the amount of nickel adhered to the heat-resistant layer is 30 to 60 mg / m 2 .
- both the transmission characteristics and the basic characteristics can be achieved. If the amount of nickel adhered is less than 30 mg / m 2 , the heat resistance is lowered, and for example, swelling may occur at the interface between the resin and the copper foil, and as a result, the adhesion may be lowered. If it exceeds 60 mg / m 2 , the heat resistance may be lowered. , Transmission loss may be large. A more preferable range of nickel adhesion is 40 to 50 mg / m 2 .
- the "adhesion amount” refers to the mass per unit area of nickel precipitated by plating (for example, electroplating) on the fine roughened particle treatment layer side of the copper foil.
- the amount of adhesion can be measured by a method of dissolving and diluting the copper foil to be treated with nitric acid or the like and analyzing the nickel concentration using an ICP emission spectrophotometer.
- the heat-resistant layer of the present embodiment is preferably composed of nickel (Ni) or nickel (Ni) and phosphorus (P).
- the heat-resistant treatment layer of the present embodiment is a second surface treatment layer formed after the above-mentioned fine roughened particle treatment layer is formed, and can be formed by an electrolytic plating method.
- the nickel adhesion amount can be adjusted according to the current conditions when performing this electrolytic plating.
- bath composition and electrolytic conditions for forming the heat-resistant treatment layer of the present embodiment composed of nickel and phosphorus but the present invention is not particularly limited thereto.
- Nickel composition Nickel sulfate hexahydrate 10-100 g / L (particularly preferably 20-60 g / L) Sodium acetate trihydrate 2-40 g / L (particularly preferably 5-30 g / L) Sodium hypophosphate monohydrate 0.1-10 g / L (particularly preferably 1.0-6.0 g / L) pH 3.0-5.5 (particularly preferably 3.5-5.0)
- Nickel sulfate hexahydrate, nickel chloride hexahydrate, nickel acetate tetrahydrate, etc. can be used as the source of nickel ions.
- As a source of phosphorus ions sodium phosphite, sodium hypophosphite, nickel phosphite and the like can be used. Further, sodium sulfate may be added to impart conductivity.
- the rust preventive treatment layer is a layer provided to prevent oxidation during heating and storage.
- the rust preventive treatment layer of the present embodiment contains at least chromium (Cr) and is sometimes called a chromate treatment layer. Further, zinc (Zn) may be contained.
- the rust preventive treatment layer of the present embodiment is a third surface treatment layer formed after the heat resistance treatment layer is formed, and can be formed by an electrolytic plating method.
- the bath composition for forming the rust preventive treatment layer of the present embodiment may be a known one, and examples thereof include a bath composition having hexavalent chromium such as chromic acid, sodium dichromate, and potassium dichromate.
- a bath composition having hexavalent chromium such as chromic acid, sodium dichromate, and potassium dichromate.
- precipitation form of chromium after rustproofing layer formation is in a state in which Cr (OH) 3 and Cr 2 0 3 are mixed, precipitated in the form of trivalent chromium not adversely affect hexavalent chromium on the human body There is.
- the chromic acid solution may be alkaline or acidic.
- an alkaline zinc chromate solution containing zinc ions and hexavalent chromium ions described in Japanese Patent Publication No. 58-15950 may be used, and by using this chromic acid solution, the chromium alone acid solution can be used. It is possible to improve the rust prevention property compared to the rust prevention treatment layer of.
- Examples of the electrolytic bath and the electrolytic conditions for applying the rust preventive treatment layer of the present embodiment include, but are not limited to, the bath composition and conditions as shown below.
- the silane coupling agent-treated layer of the present embodiment is a fourth surface-treated layer formed after the above-mentioned rust-preventive treatment layer is formed, and is provided to further improve the adhesion to the resin base material. Is. Further, by providing the silane coupling agent treatment layer, not only the peeling strength can be improved, but also the deterioration of the peeling strength after the harsh test can be suppressed, and the rust prevention property is also improved, which is excellent. It is a versatile copper foil for circuit boards.
- the silane coupling agent-treated layer of the present embodiment can be formed by adding an appropriate amount of the silane coupling agent to water or the like, applying the silane coupling agent as an aqueous solution by dipping treatment or spray treatment, washing with water, and drying.
- the silane coupling agent an epoxy group, an amino group, a mercapto group, a vinyl group, a metharoxy group, a styryl group and the like can be selected and used. However, since they have different properties and are compatible with the base material, they must be appropriately selected and used.
- Examples of the bath for forming the silane coupling agent-treated layer include, for example, the following compositions and conditions, but the bath is not particularly limited thereto.
- the copper-clad laminate of the present embodiment for example, one or a plurality of prepregs containing the resin composition as described above are laminated, and copper foils as described above are further laminated on both upper and lower surfaces or one side thereof by the silane coupling.
- a laminated plate with double-sided copper foil or single-sided copper foil can be produced by stacking the agent layers so that they are in contact with the prepreg and then heat-pressing and integrating them.
- the heating and pressurizing conditions can be appropriately set depending on the thickness of the laminated board to be manufactured, the type of resin composition, and the like.
- the temperature is 170 to 220 ° C.
- the pressure is 1.5 to 5.0 MPa
- the time is 60. It can be up to 150 minutes.
- the resin-attached copper foil of the present embodiment may be a resin-attached copper foil including a resin layer containing a resin composition (A-stage resin composition) before curing and a copper foil, or may be a resin composition. It may be a resin-attached copper foil including a resin layer containing a semi-cured product (B-stage resin composition) and a copper foil.
- the same ones as those described in the copper-clad laminate can be used.
- the resin composition or its semi-cured product may be a dried or heat-dried resin composition.
- the resin varnish obtained above is applied to the surface of the copper foil on which a silane coupling agent layer is formed, and then dried to semi-cure the resin composition.
- the method and the like can be mentioned.
- the application of the resin varnish to the copper foil is performed by coating or the like, but it can be repeated multiple times if necessary. is there. Further, at this time, it is also possible to repeat the coating using a plurality of resin varnishes having different compositions and concentrations to finally adjust the desired composition (content ratio) and the amount of resin.
- the resin varnish When the resin varnish is applied and then put into a semi-cured state, it is heated under desired heating conditions, for example, 80 to 170 ° C. for 1 to 10 minutes, and the resin layer (A stage) containing the resin composition before curing or A semi-cured resin layer (B stage) can be obtained.
- the organic solvent After applying the resin varnish (in the case of prepreg, the resin varnish is impregnated), the organic solvent can be volatilized from the varnish by heating to reduce or remove the organic solvent.
- the resin-attached copper foil of the present embodiment also has the same effects and advantages as the above-mentioned copper-clad laminate.
- the copper-clad laminate and the copper foil with resin of the present embodiment are circuits in which a conductor pattern is provided as a circuit 14 on the surface as shown in FIG. 3 by forming a circuit by etching the copper foil on the surface. It can be used as a substrate 21.
- examples of the method for forming a circuit include a semi-additive method (SAP: Semi Adaptive Process) and a modified semi-additive method (MSAP: Modified Semi Adaptive Process).
- SAP Semi Adaptive Process
- MSAP Modified Semi Adaptive Process
- the copper-clad laminate according to one aspect of the present invention is a copper-clad laminate comprising an insulating layer containing a cured product of a resin composition and surface-treated copper foil on one or both sides of the insulating layer.
- the composition contains a polymer having a structural unit represented by the following formula (1) in the molecule.
- Z represents an arylene group
- R 1 to R 3 independently represent a hydrogen atom or an alkyl group
- R 4 to R 6 independently represent a hydrogen atom or a hydrogen atom or an alkyl group.
- the surface-treated copper foil is a surface-treated copper foil having a copper finely roughened particle-treated layer on at least one surface side of the copper foil, and the finely roughened particle-treated layer has a particle diameter of 40 to 200 nm. It is composed of fine copper particles, has a heat-resistant treatment layer containing nickel on the fine roughened particle treatment layer, has a rust-preventive treatment layer containing at least chromium on the heat-resistant treatment layer, and has the rust prevention treatment. It is characterized by having a silane coupling agent layer on the layer and having a nickel adhesion amount of 30 to 60 mg / m 2 in the heat-resistant treatment layer.
- the structural unit represented by the formula (1) includes the structural unit represented by the following formula (2).
- R 4 to R 6 independently represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms
- R 7 represents an arylene group having 6 to 12 carbon atoms.
- a copper-clad laminate having an insulating layer having a lower dielectric property and a higher heat resistance can be obtained.
- the structural unit represented by the formula (2) includes the structural unit represented by the following formula (3).
- R 4 to R 6 independently represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.
- a copper-clad laminate having an insulating layer having a lower dielectric property and a higher heat resistance can be obtained.
- the polymer contains a polymer further having a structural unit represented by the following formula (4) in the molecule.
- R 8 to R 10 independently represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, and R 11 represents an aryl group.
- a copper-clad laminate having an insulating layer having a lower dielectric property and a higher heat resistance can be obtained.
- the aryl group in the structural unit represented by the formula (4) contains an aryl group having an alkyl group having 1 to 6 carbon atoms.
- a copper-clad laminate having an insulating layer having a lower dielectric property and a higher heat resistance can be obtained.
- the weight average molecular weight of the polymer is preferably 1500 to 40,000.
- a copper-clad laminate having an insulating layer having a lower dielectric property and a higher heat resistance can be obtained.
- the equivalent of the vinyl group contained in the structural unit of the polymer represented by the formula (1) in which R 1 to R 3 are hydrogen atoms is 250 to 1200. preferable.
- a copper-clad laminate having an insulating layer having lower dielectric properties, higher heat resistance, and excellent moldability can be obtained.
- the resin composition preferably contains a modified polyphenylene ether compound terminally modified with a group represented by the above formula (5) or (6). Thereby, even more excellent low dielectric properties can be obtained.
- the heat-resistant treatment layer is composed of nickel or nickel and phosphorus. Thereby, the above-mentioned effect can be obtained more reliably.
- the copper foil with resin includes a resin layer containing the resin composition as described above or a semi-cured product of the resin composition, and the surface-treated copper foil described above on one side of the resin layer. It is characterized by that.
- the present invention also includes a circuit board provided with the copper-clad laminate or the copper foil with resin and having a conductor pattern as a circuit on the surface thereof.
- the present invention is a resin composition for forming the insulating layer in a copper-clad laminate provided with an insulating layer containing a cured product of the resin composition and a surface-treated copper foil on one or both sides of the insulating layer.
- the molecule contains a polymer having a structural unit represented by the following formula (1).
- Z represents an arylene group
- R 1 to R 3 independently represent a hydrogen atom or an alkyl group
- R 4 to R 6 independently represent a hydrogen atom or a hydrogen atom or an alkyl group.
- the surface-treated copper foil is a surface-treated copper foil having a finely roughened copper particle-treated layer of copper on at least one surface side of the copper foil, and the finely roughened particle-treated layer is fine copper having a particle diameter of 40 to 200 nm. It is composed of particles, and has a heat-resistant treatment layer containing nickel on the fine roughened particle treatment layer.
- a rust preventive treatment layer containing at least chromium is provided on the heat resistant treatment layer, a silane coupling agent layer is provided on the rust preventive treatment layer, and the amount of nickel adhered to the heat resistant treatment layer is 30 to 60 mg /
- a resin composition characterized by being m 2 .
- Modified PPE1 Polyphenylene ether was reacted with chloromethylstyrene to obtain modified polyphenylene ether 1 (modified PPE1).
- polyphenylene ether polyphenylene ether, SA90 manufactured by SABIC Innovative Plastics Co., Ltd., number of terminal hydroxyl groups.
- the obtained solid was analyzed by 1 H-NMR (400 MHz, CDCl 3 , TMS). As a result of NMR measurement, a peak derived from ethenylbenzyl was confirmed at 5 to 7 ppm. From this, it was confirmed that the obtained solid was an ethenylbenzylated polyphenylene ether.
- Modified PPE2 As the polyphenylene ether, the polyphenylene ether described later was used, and the polyphenylene ether was synthesized by the same method as the synthesis of the modified PPE1 except that the conditions described later were met.
- the polyphenylene ether used was SA120 (intrinsic viscosity (IV) 0.125 dl / g, number of terminal hydroxyl groups, weight average molecular weight Mw3100) manufactured by SABIC Innovative Plastics Co., Ltd.
- the obtained solid was analyzed by 1 H-NMR (400 MHz, CDCl 3 , TMS). As a result of NMR measurement, a peak derived from ethenylbenzyl was confirmed at 5 to 7 ppm. From this, it was confirmed that the obtained solid was an ethenylbenzylated polyphenylene ether.
- SA9000 SA9000 manufactured by SABIC Innovative Plastics (terminal methacrylic acid modified PPE, weight average molecular weight (Mw) 2000)
- SA90 manufactured by SABIC Innovative Plastics (unmodified PPE, weight average molecular weight (Mw) 1700)
- the obtained polymer 1 is a polymer having a structural unit represented by the above formula (1) in the molecule [a bifunctional aromatic compound in which two carbon-carbon unsaturated double bonds are bonded to an aromatic ring.
- the obtained polymer 2 is a polymer having a structural unit represented by the above formula (1) in the molecule [a bifunctional aromatic compound in which two carbon-carbon unsaturated double bonds are bonded to an aromatic ring.
- the obtained polymer 3 is a polymer having a structural unit represented by the above formula (1) in the molecule [a bifunctional aromatic compound in which two carbon-carbon unsaturated double bonds are bonded to an aromatic ring.
- the equivalent of the vinyl group (vinyl equivalent) contained in the structural unit of the polymers 1 to 3 represented by the above formula (1) and in which R 1 to R 3 are hydrogen atoms is determined by measuring the iodine value by the Wies method. Calculated. Specifically, first, the compound to be measured was dissolved in chloroform so as to have a concentration of 0.3 g / 35 mL to 0.3 g / 25 mL. An excess of iodine chloride was added to the double bonds present in this solution. By doing so, the double bond reacts with iodine chloride, and after this reaction has proceeded sufficiently, a 20% by mass potassium iodide aqueous solution is added to the solution after the reaction to prepare the solution after the reaction.
- I 3 - iodine oxygen partial is I 3 - was extracted into the aqueous phase in the form of.
- the aqueous phase from which I 3 ⁇ was extracted was titrated with an aqueous sodium thiosulfate solution (0.1 mol / L sodium thiosulfate standard solution) to calculate the iodine value.
- the following formula was used to calculate the iodine value.
- Iodine value [(BA) x F x 1.269] / mass of compound (g)
- B indicates titration (cc) of the 0.1 mol / L sodium thiosulfate standard solution required for the blank test
- A indicates the 0.1 mol / L sodium thiosulfate standard required for neutralization.
- the titration (cc) of the solution is shown, where F indicates the titer of sodium thiosulfate.
- TAIC Triallyl Isocyanurate, manufactured by Nihon Kasei Corporation
- the obtained finely roughened particle treatment layer was observed at a magnification of 80,000 times using a field emission scanning electron microscope FE-SEM (JSM-7800F manufactured by JEOL Ltd.) while tilting the sample table by 40 °.
- the height of the observed copper particles was used as the value of the particle size
- the particle size of the roughened particles in the finely roughened particle treatment layer was a minimum value of 40 nm and a maximum value of 200 nm.
- a heat-resistant treatment layer which is the second surface treatment layer, was formed by treating with the bath composition and electrolytic conditions shown below.
- Nickel composition Nickel sulfate hexahydrate 30 g / L Sodium acetate trihydrate 10 g / L Sodium hypophosphate monohydrate 2.0 g / L
- the amount of nickel adhered to the obtained heat-resistant treatment layer was measured by dissolving and diluting the copper foil to be treated with nitrate and analyzing the nickel concentration with an ICP emission spectrophotometer. As a result, the amount of nickel adhered was 56 mg / m 2 .
- the rust-preventive treatment layer to be the third surface treatment layer was treated with the electrolytic bath composition, pH, and electrolytic conditions shown below.
- a silane coupling agent-treated layer to be the fourth surface-treated layer was formed by treating with the bath composition, liquid temperature, and immersion time shown below, and the surface-treated copper foil of Example 1 was obtained. Obtained.
- a surface-treated copper foil 2 was obtained in the same manner as the surface-treated copper foil 1 except that the second heat-resistant treated layer was formed by treating with the bath composition and electrolytic conditions shown below.
- the amount of nickel adhered to the obtained heat-resistant treated layer was 32 mg / m 2 .
- a surface-treated copper foil 3 was obtained in the same manner as the surface-treated copper foil 1 except that the second heat-resistant treatment layer was not provided.
- the amount of nickel adhered to the obtained surface-treated copper foil 3 was 0 mg / m 2 .
- a surface-treated copper foil 4 was obtained in the same manner as the surface-treated copper foil 1 except that the second heat-resistant treated layer was formed by treating with the bath composition and electrolytic conditions shown below.
- the amount of nickel adhered to the obtained heat-resistant treated layer was 82 mg / m 2 .
- Nickel composition Nickel sulfate hexahydrate 30 g / L Sodium acetate trihydrate 10 g / L Sodium hypophosphate monohydrate 2.0 g / L
- a surface-treated copper foil 6 was obtained in the same manner as the surface-treated copper foil 1 except that the finely roughened particle-treated layer of the first layer was formed by treating with the bath composition and electrolytic conditions shown below.
- the particle diameters of the roughened particles in the obtained fine roughened particle treatment layer were a minimum value of 700 nm and a maximum value of 1400 nm.
- the amount of nickel adhered to the obtained heat-resistant treated layer was 32 mg / m 2 .
- Electrolysis conditions After electrolyzing in the bath (1) under electrolytic conditions of a current density of 50 A / dm 2 , an electric quantity of 130 A ⁇ sec / dm 2 , and a liquid temperature of 30 ° C. to attach fine copper particles, the bath (2) is further used.
- a fine roughened particle treatment layer was formed by electrolysis under electrolytic conditions of a current density of 5 A / dm 2 , an electric quantity of 400 A ⁇ sec / dm 2 , and a liquid temperature of 40 ° C.
- the surface of the second heat-resistant treatment layer was formed in the same manner as the surface-treated copper foil 1 except that the heat-resistant treatment layer was formed by treating with the bath composition and electrolytic conditions shown below, and the rust prevention treatment layer was not formed. A treated copper foil 7 was obtained. The amount of nickel adhered to the obtained heat-resistant treatment layer was 42 mg / m 2 .
- Nickel composition Nickel sulfate hexahydrate 30 g / L Sodium acetate trihydrate 10 g / L Sodium hypophosphate monohydrate 2.0 g / L
- Tg Glass transition temperature
- the transmission characteristics were evaluated for the passing loss using a network analyzer (N5230A manufactured by Keysight Technology Co., Ltd.).
- the evaluation frequency was 20 GHz.
- Comparative Examples 1 to 3 in which the resin composition of the present invention was not used the transmission loss was inferior to that in Examples. Further, in Comparative Example 4 in which the amount of nickel adhered to the heat-resistant layer of the surface-treated copper foil was 0, heat resistance could not be obtained. On the other hand, in Comparative Example 5 and Comparative Example 6 in which the amount of nickel adhered to the heat-resistant layer was excessive, the transmission characteristics were insufficient.
- Comparative Example 7 in which the copper particle size in the fine roughened particle treatment layer was large, the transmission characteristics were inferior and the heat resistance was not sufficient. Even in Comparative Example 8 in which the rust preventive treatment layer was not formed, sufficient heat resistance could not be obtained.
- the present invention has a wide range of industrial applicability in technical fields such as electronic materials and electronic devices.
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Abstract
Description
並びに、前記表面処理銅箔が、銅箔の少なくとも一方の面側に銅の微細粗化粒子処理層を有する表面処理銅箔であって、前記微細粗化粒子処理層が粒子径40~200nmの微細銅粒子で構成されており、前記微細粗化粒子処理層上にニッケルを含む耐熱処理層を有し、前記耐熱処理層上に少なくともクロムを含む防錆処理層を有し、前記防錆処理層上にシランカップリング剤層を有し、かつ、前記耐熱処理層中のニッケル付着量が30~60mg/m2であることを特徴とする。
本実施形態の銅張積層板11は、図2に示すように、以下に説明する樹脂組成物の硬化物を含む絶縁層12と、前記絶縁層12の片面又は両面に、以下に説明する銅箔(表面処理銅箔)13とを備えることを特徴とする。このような構成により、密着性や耐熱性を備えつつ、伝送損失が低減された、信頼性の高い銅張積層板を提供することができる。
まず、本実施形態において、樹脂組成物の硬化物とは硬化反応が進行し、樹脂が架橋することにより、加熱しても溶融しない状態となったもののことをさす。また、樹脂組成物の半硬化物とは、樹脂組成物を、さらに硬化しうる程度に途中まで硬化された状態のものである。すなわち、半硬化物は、樹脂組成物を半硬化した状態の(Bステージ化された)ものである。例えば、樹脂組成物は、加熱すると、最初、粘度が徐々に低下し、その後、硬化が開始し、粘度が徐々に上昇する。このような場合、半硬化としては、粘度が上昇し始めてから、完全に硬化する前の間の状態等が挙げられる。
前記重合体は、分子中に前記式(1)で表される構造単位を有する重合体であれば、特に限定されない。また、前記重合体は、分子中に前記式(1)で表される構造単位を有する重合体であれば、前記式(1)で表される構造単位以外の構造単位を有していてもよい。また、前記重合体は、前記式(1)で表される構造単位が繰り返し結合した繰り返し単位を含んでもよいし、前記式(1)で表される構造単位が繰り返し結合した繰り返し単位と前記式(1)で表される構造単位以外の構造単位が繰り返し結合した繰り返し単位とが、ランダムに結合した重合体であってもよい。すなわち、前記式(1)で表される構造単位以外の構造単位を有する場合、ブロック共重合体であってもよいし、ランダム共重合体であってもよい。
本実施形態の樹脂組成物は、上記重合体に加えて、さらに、下記式(5)または(6)で表される基で末端を変性された変性ポリフェニレンエーテル化合物を含んでいてもよい。
本実施形態に係る樹脂組成物は、本発明の効果を損なわない範囲で、必要に応じて、前記重合体以外の成分(その他の成分)を含有してもよい。本実施の形態に係る樹脂組成物に含有されるその他の成分としては、例えば、硬化剤、シランカップリング剤、難燃剤、開始剤、消泡剤、酸化防止剤、熱安定剤、帯電防止剤、紫外線吸収剤、染料や顔料、滑剤、及び無機充填材等の添加剤をさらに含んでもよい。また、前記樹脂組成物には、前記重合体以外にも、ポリフェニレンエーテル、エポキシ樹脂、不飽和ポリエステル樹脂、及び熱硬化性ポリイミド樹脂等の樹脂を含有してもよい。
本実施形態に係る表面処理銅箔は、図1に示すように、銅箔1の少なくとも一方の面側に銅の微細粗化粒子処理層2を有する表面処理銅箔であって、前記微細粗化粒子処理層2が粒子径40~200nmの微細銅粒子で構成されており、前記微細粗化粒子処理層2上にニッケルを含む耐熱処理層3を有し、前記耐熱処理層3上に少なくともクロムを含む防錆処理層4を有し、前記防錆処理層上にシランカップリング剤処理層5を有し、かつ、前記耐熱処理層中のニッケル付着量が、30~60mg/m2であることを特徴とする。
従来、リジット基板等に使用される銅箔は電解銅箔、フレキシブル基板等に使用される銅箔は圧延銅箔というのが一般的であったが、近年、特にフレキシブル基板市場の隆盛に伴い、圧延銅箔並みの特性を有する電解銅箔が開発されており、現在は、基板の種類によらず圧延銅箔や電解銅箔が使用されている。このため、本実施形態で使用する未処理銅箔は、圧延銅箔または電解銅箔に限定することは無く、何れの銅箔を使用しても良い。
微細粗化粒子処理層は、上記未処理銅箔の上に形成される一層目の表面処理層であって、表面積を増やし、樹脂基材との引き剥がし強さを向上させるために設ける層であり、粒子径40~200nmの微細銅粒子で構成されている。
硫酸銅五水和物:10~70g/L(特に好ましくは30~50g/L)
ジエチレントリアミン五酢酸五ナトリウム(以下DTPA・5Na):
50~150g/L(特に好ましくは80~120g/L)
pH:3.0~6.0(特に好ましくは3.5~5.5)
pHの調製は硫酸及び水酸化ナトリウムを使用
電流密度:0.5~10.0A/dm2(特に好ましくは1.0~6.0A/dm2)
電気量:10~130A・sec/dm2(特に好ましくは30~110A・sec/dm2)
液温:25~50℃(特に好ましくは30~45℃)
陽極:銅板。
耐熱処理層は、薬液や熱などのストレスから微細粗化粒子処理層を含めた銅箔を保護するために設けられる耐熱・防錆のための層であり、バリア処理層と呼ばれることもある。本実施形態の耐熱処理層はニッケルまたはニッケルとリンとを含み、かつ、耐熱処理層中のニッケル付着量は30~60mg/m2である。
硫酸ニッケル六水和物 10~100g/L(特に好ましくは20~60g/L)
酢酸ナトリウム三水和物 2~40g/L(特に好ましくは5~30g/L)
次亜リン酸ナトリウム一水和物 0.1~10g/L(特に好ましくは1.0~6.0g/L)
pH 3.0~5.5(特に好ましくは3.5~5.0)
電流密度:0.5~3.5A/dm2(特に好ましくは1.0~2.0A/dm2)
電気量:1.8~2.7A・sec/dm2(特に好ましくは2.0~2.5A・sec/dm2)
液温:25~50℃(特に好ましくは30~40℃)
陽極:白金族酸化物被覆チタン等の不溶性電極。
防錆処理層は、加熱時や保管時の酸化を防ぐために設けられる層である。本実施形態の防錆処理層は、少なくともクロム(Cr)を含み、クロメート処理層と呼ばれることもある。さらに、亜鉛(Zn)を含んでいてもよい。
重クロム酸ナトリウム:2.5~60g/L(特に好ましくは5~30g/L)
亜鉛イオン:0.25~16g/L(特に好ましくは0.5~8g/L)
水酸化ナトリウム:10~180g/L(特に好ましくは20~90g/L)
電流密度:1.5~8.0A/dm2(特に好ましくは3.0~4.0A/dm2)
電気量:4.5~6.5A・sec/dm2(特に好ましくは5.0~6.0A・sec/dm2)
液温:25~50℃(特に好ましくは30~40℃)
陽極:白金族酸化物被覆チタン等の不溶性電極。
本実施形態のシランカップリング剤処理層は、上記の防錆処理層を形成した後に形成する四層目の表面処理層であり、樹脂基材との密着性をより向上させるために設けられる層である。さらにシランカップリング剤処理層を設けることにより、引き剥がし強さを向上させるのみならず、過酷試験後の引き剥がし強さの劣化も抑制する事ができ、更に防錆性も向上させ、優れた汎用性を備えた回路基板用銅箔となる。
γ-アミノプロピルトリエトキシシラン:1~5mL/L(特に好ましくは2~4mL/L)
液温:25~35℃(特に好ましくは28~32℃)
浸漬時間:15秒。
本実施形態の銅張積層板は、例えば、上述したような樹脂組成物を含むプリプレグを一枚または複数枚重ね、さらにその上下の両面又は片面に上述したような銅箔を、前記シランカップリング剤層がプリプレグと接するようにして重ね、これを加熱加圧成形して積層一体化することによって、両面銅箔張り又は片面銅箔張りの積層板を作製することができる。
本実施形態の樹脂付銅箔31は、上述の通り、樹脂組成物又は前記樹脂組成物の半硬化物を含む樹脂層32と、その樹脂層の片面に設けられた銅箔13とが積層されている構成を有する(図4参照)。すなわち、本実施形態の樹脂付銅箔は、硬化前の樹脂組成物(Aステージの樹脂組成物)を含む樹脂層と、銅箔とを備える樹脂付銅箔であってもよいし、樹脂組成物の半硬化物(Bステージの樹脂組成物)を含む樹脂層と、銅箔とを備える樹脂付銅箔であってもよい。
本実施形態の銅張積層板および樹脂付銅箔は、表面の銅箔をエッチング加工等して回路形成をすることによって、図3に示すような、表面に回路14として導体パターンを設けた回路基板21として使用することができる。回路形成する方法としては、上記記載の方法以外に、例えば、セミアディティブ法(SAP:Semi Additive Process)やモディファイドセミアディティブ法(MSAP:Modified Semi Additive Process)による回路形成等が挙げられる。本実施形態の銅張積層板および樹脂付銅箔を用いて得られる回路基板は、耐熱性を備えつつ、伝送損失が低減された、信頼性の高い回路基板である。
並びに、前記表面処理銅箔が、銅箔の少なくとも一方の面側に銅の微細粗化粒子処理層を有する表面処理銅箔であって、前記微細粗化粒子処理層が粒子径40~200nmの微細銅粒子で構成されており、前記微細粗化粒子処理層上にニッケルを含む耐熱処理層を有し、前記耐熱処理層上に少なくともクロムを含む防錆処理層を有し、前記防錆処理層上にシランカップリング剤層を有し、かつ、前記耐熱処理層中のニッケル付着量が30~60mg/m2であることを特徴とする。
並びに、
前記表面処理銅箔が、銅箔の少なくとも一方の面側に銅の微細粗化粒子処理層を有する表面処理銅箔であって、前記微細粗化粒子処理層が粒子径40~200nmの微細銅粒子で構成されており、前記微細粗化粒子処理層上にニッケルを含む耐熱処理層を有し、
前記耐熱処理層上に少なくともクロムを含む防錆処理層を有し、前記防錆処理層上にシランカップリング剤層を有し、かつ、前記耐熱処理層中のニッケル付着量が30~60mg/m2であることを特徴とする樹脂組成物をも包含される。
ポリフェニレンエーテルと、クロロメチルスチレンとを反応させて変性ポリフェニレンエーテル1(変性PPE1)を得た。
ポリフェニレンエーテルとして、後述するポリフェニレンエーテルを用い、後述の条件にしたこと以外、変性PPE1の合成と同様の方法で合成した。
前記式中、Bは、空試験に要した0.1mol/Lのチオ硫酸ナトリウム標準溶液の滴定量(cc)を示し、Aは、中和に要した0.1mol/Lのチオ硫酸ナトリウム標準溶液の滴定量(cc)を示し、Fは、チオ硫酸ナトリウムの力価を示す。
(表面処理銅箔1)
前処理として、100g/L硫酸水溶液中で陰極に銅板、陽極に上記未処理銅箔を使用し電流密度5A/dm2で6秒間電解を行い、未処理銅箔表面の酸化層除去及び活性化を行った。
硫酸銅五水和物 35g/L
ジエチレントリアミン五酢酸五ナトリウム 100g/L
pH4.8
電流密度:6A/dm2
電気量:50A・sec/dm2
液温:30℃
電極:銅板
硫酸ニッケル六水和物 30g/L
酢酸ナトリウム三水和物 10g/L
次亜リン酸ナトリウム一水和物 2.0g/L
電流密度:1.6A/dm2
電気量:2.7A・sec/dm2
pH4.5
液温:32℃
陽極:白金族酸化物被覆チタン板
重クロム酸ナトリウム:10g/L
亜鉛イオン:1.0g/L
水酸化ナトリウム:40g/L
液温:30℃
電流密度:4A/dm2
電気量:5.5A・sec/dm2
陽極:白金族酸化物被覆チタン板
γ-アミノプロピルトリエトキシシラン 2mL/L
液温:30℃
浸漬時間:15秒
二層目の耐熱処理層を、以下に示す浴組成、電解条件で処理することで形成させた以外は、表面処理銅箔1と同様にして、表面処理銅箔2を得た。得られた耐熱処理層におけるニッケル付着量は32mg/m2であった。
硫酸ニッケル六水和物 30g/L
酢酸ナトリウム三水和物 10g/L
次亜リン酸ナトリウム一水和物 2.0g/L
pH4.5
電流密度:1.0A/dm2
電気量:1.8A・sec/dm2
液温:32℃
電極:白金族酸化物被覆チタン板
二層目の耐熱処理層を設けなかったこと以外は、表面処理銅箔1と同様にして、表面処理銅箔3を得た。得られた表面処理銅箔3におけるニッケル付着量は0mg/m2であった。
二層目の耐熱処理層を、以下に示す浴組成、電解条件で処理することで形成させた以外は、表面処理銅箔1と同様にして、表面処理銅箔4を得た。得られた耐熱処理層におけるニッケル付着量は82mg/m2であった。
硫酸ニッケル六水和物 30g/L
酢酸ナトリウム三水和物 10g/L
次亜リン酸ナトリウム一水和物 2.0g/L
電流密度:2.1A/dm2
電気量:3.6A・sec/dm2
pH4.5
液温:32℃
陽極:白金族酸化物被覆チタン板
福田金属箔粉工業株式会社製「T4X-SV」を、表面処理銅箔5として使用した。この表面処理銅箔の耐熱処理層におけるニッケル付着量は106mg/m2であった。
一層目の微細粗化粒子処理層を、以下に示す浴組成、電解条件で処理することで形成させた以外は、表面処理銅箔1と同様にして、表面処理銅箔6を得た。得られた微細粗化粒子処理層における粗化粒子の粒子径は、最小値700nm、最大値1400nmであった。また、得られた耐熱処理層におけるニッケル付着量は32mg/m2であった。
浴(1) 硫酸銅五水和物 47g/L
硫酸100g/L
浴(2) 硫酸銅五水和物 200g/L
硫酸100g/L
浴(1)にて電流密度50A/dm2、電気量130A・sec/dm2、液温30℃の電解条件にて電解して微細銅粒子を付着させた後、さらに浴(2)にて電流密度5A/dm2、電気量400A・sec/dm2、液温40℃の電解条件にて電解することで微細粗化粒子処理層を形成した。
二層目の耐熱処理層を、以下に示す浴組成、電解条件で処理することで形成させ、さらに防錆処理層を形成しなかったこと以外は、表面処理銅箔1と同様にして、表面処理銅箔7を得た。得られた耐熱処理層におけるニッケル付着量は42mg/m2であった。
硫酸ニッケル六水和物 30g/L
酢酸ナトリウム三水和物 10g/L
次亜リン酸ナトリウム一水和物 2.0g/L
電流密度:1.3A/dm2
電気量:2.3A・sec/dm2
pH4.5
液温:32℃
陽極:白金族酸化物被覆チタン板
まず、開始剤以外の上記各成分を表1および2に記載の組成(質量部)で、固形分濃度が65質量%となるように、トルエンに添加し、混合させた。その混合物を60分間攪拌した。そして、開始剤である1,3-ビス(ブチルパーオキシイソプロピル)ベンゼン(日油株式会社製のパーブチルP)を表1に記載の配合割合で添加することによって、各実施例および比較例のワニス状の樹脂組成物(樹脂ワニス)を得た。この樹脂ワニスを使用して、以下の評価用基板を作製した。
実施例および比較例で得られた樹脂ワニスをそれぞれガラス基材(♯2116タイプ、「Lガラス」(旭化成株式会社製、比誘電率4.6)に含浸させた後、130℃で約3~8分間加熱乾燥することによりプリプレグを得た。その際、ポリフェニレンエーテル、及び架橋剤等の樹脂成分の含有量(レジンコンテント)が約50質量%となるように調整した。
得られた銅箔張積層板を用いて、JIS C 6481に準じて作製した試験片を、250℃、260℃、280℃、及び300℃に設定した空気循環装置付き恒温槽中で一時間処理したときに、試験片5枚中全て異常がなかったものを「PASS」、試験片5枚中1枚以上のサンプルにおいて「ふくれ」又は「はがれ」が生じたものを「NG」と判定した。本試験においては、280℃で「PASS」の評価を得たサンプルを合格とする。
上記銅張積層板の外層銅箔を全面エッチングし、得られたサンプルについて、セイコーインスツルメンツ株式会社製の粘弾性スペクトロメータ「DMS6100」を用いて、Tgを測定した。このとき、3点曲げモードで、周波数を10Hzとして動的粘弾性測定(DMA)を行い、昇温速度5℃/分の条件で室温から320℃まで昇温した際のtanδが極大を示す温度をTgとした。
実施例および比較例で得られた樹脂ワニスをそれぞれガラス基材(♯1078タイプ、「Lガラス」(旭化成株式会社製、比誘電率4.6)に含浸させた後、130℃で約3~8分間加熱乾燥することによりプリプレグを得た。その際、ポリフェニレンエーテル、及び架橋剤等の樹脂成分の含有量(レジンコンテント)が約60質量%となるように調整した。
得られた両面板の片面を線幅100~200μmで加工した後、加工面を挟むようにさらにプリプレグ2枚を2次積層し、3層板を作製した。線幅は仕上がり後、回路の特性インピーダンスが50Ωとなるように調整した。
Claims (12)
- 樹脂組成物の硬化物を含む絶縁層と、前記絶縁層の片面又は両面に表面処理銅箔とを備える銅張積層板であって、
前記樹脂組成物が、分子中に下記式(1)で表される構造単位を有する重合体を含むこと、
(式(1)中、Zは、アリーレン基を示し、R1~R3は、それぞれ独立して、水素原子又はアルキル基を示し、R4~R6は、それぞれ独立して、水素原子又は炭素数1~6のアルキル基を示す。)
並びに、
前記表面処理銅箔が、銅箔の少なくとも一方の面側に銅の微細粗化粒子処理層を有する表面処理銅箔であって、
前記微細粗化粒子処理層が粒子径40~200nmの微細銅粒子で構成されており、
前記微細粗化粒子処理層上にニッケルを含む耐熱処理層を有し、
前記耐熱処理層上に少なくともクロムを含む防錆処理層を有し、
前記防錆処理層上にシランカップリング剤処理層を有し、かつ、
前記耐熱処理層中のニッケル付着量が30~60mg/m2であることを特徴とする、
銅張積層板。 - 前記式(4)で表される構造単位におけるアリール基が、炭素数1~6のアルキル基を有するアリール基を含む、請求項4に記載の銅張積層板。
- 前記重合体の重量平均分子量が、1500~40000である、請求項1~5のいずれかに記載の銅張積層板。
- 前記重合体の、前記式(1)で表され、R1~R3が水素原子である構造単位に含まれるビニル基の当量が、250~1200である、請求項1~6のいずれかに記載の銅張積層板。
- 前記表面処理銅箔において前記耐熱処理層がニッケルまたはニッケルとリンとで構成されている、請求項1~8のいずれかに記載の銅張積層板。
- 樹脂組成物又は前記樹脂組成物の半硬化物を含む樹脂層と、前記樹脂層の片面に表面処理銅箔とを備える樹脂付銅箔であって、
前記樹脂組成物が、分子中に下記式(1)で表される構造単位を有する重合体を含むこと、
(式(1)中、Zは、アリーレン基を示し、R1~R3は、それぞれ独立して、水素原子又はアルキル基を示し、R4~R6は、それぞれ独立して、水素原子又は炭素数1~6のアルキル基を示す。)
並びに、
前記表面処理銅箔が、銅箔の少なくとも一方の面側に銅の微細粗化粒子処理層を有する表面処理銅箔であって、
前記微細粗化粒子処理層が粒子径40~200nmの微細銅粒子で構成されており、
前記微細粗化粒子処理層上にニッケルを含む耐熱処理層を有し、
前記耐熱処理層上に少なくともクロムを含む防錆処理層を有し、
前記防錆処理層上にシランカップリング剤層を有し、かつ、
前記耐熱処理層中のニッケル付着量が30~60mg/m2であることを特徴とする、
樹脂付銅箔。 - 請求項1~9のいずれかに記載の銅張積層板または請求項10に記載の樹脂付銅箔を備え、その表面に回路としての導体パターンを有する、回路基板。
- 樹脂組成物の硬化物を含む絶縁層と、前記絶縁層の片面又は両面に表面処理銅箔とを備える銅張積層板における前記絶縁層形成用の樹脂組成物であって、
分子中に下記式(1)で表される構造単位を有する重合体を含むこと、
(式(1)中、Zは、アリーレン基を示し、R1~R3は、それぞれ独立して、水素原子又はアルキル基を示し、R4~R6は、それぞれ独立して、水素原子又は炭素数1~6のアルキル基を示す。)
並びに、
前記表面処理銅箔が、銅箔の少なくとも一方の面側に銅の微細粗化粒子処理層を有する表面処理銅箔であって、
前記微細粗化粒子処理層が粒子径40~200nmの微細銅粒子で構成されており、
前記微細粗化粒子処理層上にニッケルを含む耐熱処理層を有し、
前記耐熱処理層上に少なくともクロムを含む防錆処理層を有し、
前記防錆処理層上にシランカップリング剤層を有し、かつ、
前記耐熱処理層中のニッケル付着量が30~60mg/m2であることを特徴とする樹脂組成物。
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| CN202080033687.2A CN113795377A (zh) | 2019-05-15 | 2020-05-14 | 覆铜箔层压板、带树脂的铜箔以及使用它们的电路板 |
| US17/609,695 US12233621B2 (en) | 2019-05-15 | 2020-05-14 | Copper-clad laminated plate, resin-clad copper foil, and circuit substrate using said plate and foil |
| JP2024050694A JP7713658B2 (ja) | 2019-05-15 | 2024-03-27 | 銅張積層板、樹脂付銅箔、および、それらを用いた回路基板 |
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| WO2024034276A1 (ja) | 2022-08-09 | 2024-02-15 | 三菱瓦斯化学株式会社 | 金属箔張積層板の製造方法、樹脂組成物、樹脂複合シート、プリント配線板の製造方法、および、半導体装置の製造方法 |
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| WO2020162068A1 (ja) * | 2019-02-04 | 2020-08-13 | パナソニックIpマネジメント株式会社 | 表面処理銅箔、並びに、それを用いた銅張積層板、樹脂付銅箔および回路基板 |
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| JP2024105226A (ja) | 2024-08-06 |
| JP7580069B2 (ja) | 2024-11-11 |
| JPWO2020230870A1 (ja) | 2020-11-19 |
| CN113795377A (zh) | 2021-12-14 |
| JP7713658B2 (ja) | 2025-07-28 |
| US20220220272A1 (en) | 2022-07-14 |
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