WO2017038620A1 - 樹脂組成物 - Google Patents
樹脂組成物 Download PDFInfo
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- WO2017038620A1 WO2017038620A1 PCT/JP2016/074809 JP2016074809W WO2017038620A1 WO 2017038620 A1 WO2017038620 A1 WO 2017038620A1 JP 2016074809 W JP2016074809 W JP 2016074809W WO 2017038620 A1 WO2017038620 A1 WO 2017038620A1
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- 0 *C12C(*)=C(C3C(*)=C(*)C(*)=C(*)C33)C3=C(*)C1C(*)=C2* Chemical compound *C12C(*)=C(C3C(*)=C(*)C(*)=C(*)C33)C3=C(*)C1C(*)=C2* 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/13—Phenols; Phenolates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G61/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G61/02—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
- C08F2/50—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/62—Alcohols or phenols
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- C—CHEMISTRY; METALLURGY
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G61/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G61/02—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes
- C08G61/04—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms
- C08G61/06—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms prepared by ring-opening of carbocyclic compounds
- C08G61/08—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms prepared by ring-opening of carbocyclic compounds of carbocyclic compounds containing one or more carbon-to-carbon double bonds in the ring
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0025—Crosslinking or vulcanising agents; including accelerators
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/22—Compounds containing nitrogen bound to another nitrogen atom
- C08K5/27—Compounds containing a nitrogen atom bound to two other nitrogen atoms, e.g. diazoamino-compounds
- C08K5/28—Azides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L45/00—Compositions of homopolymers or copolymers of compounds having no unsaturated aliphatic radicals in side chain, and having one or more carbon-to-carbon double bonds in a carbocyclic or in a heterocyclic ring system; Compositions of derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L65/00—Compositions of macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Compositions of derivatives of such polymers
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/022—Quinonediazides
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/022—Quinonediazides
- G03F7/0226—Quinonediazides characterised by the non-macromolecular additives
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2365/00—Characterised by the use of macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Derivatives of such polymers
Definitions
- the present invention relates to a resin composition and an electronic component including a resin film made of the resin composition. More specifically, the present invention can provide a resin film excellent in heat resistance, water resistance, thermal shock resistance and solvent resistance.
- the present invention relates to a resin composition and an electronic component including a resin film made of the resin composition.
- Various display elements such as organic EL elements and liquid crystal display elements, integrated circuit elements, solid-state imaging elements, color filters, black matrixes and other electronic parts have surface protective films, element surfaces and wiring to prevent their deterioration and damage
- Various resin films are provided as a flattening film for flattening, an interlayer insulating film for insulating between wirings arranged in layers, and the like.
- thermosetting resin materials such as epoxy resin, polyimide, and polybenzoxazole have been widely used as resin materials for forming these resin films.
- resin materials such as epoxy resin, polyimide, and polybenzoxazole
- development of new resin materials excellent in electrical characteristics such as low dielectric properties has been demanded for these resin materials.
- Patent Document 1 includes a cyclic olefin polymer (A) having a protic polar group, a crosslinking agent (B), and a radiation-sensitive compound (C).
- a resin composition in which the content of (C) is 10 to 45 parts by weight with respect to 100 parts by weight of the cyclic olefin polymer (A) is disclosed.
- the radiation sensitive resin composition described in Patent Document 1 although it is possible to form a resin film having excellent electrical characteristics such as low dielectric properties and excellent heat resistance and solvent resistance, water resistance and heat resistance The impact resistance is not sufficient, and therefore improvement in water resistance and thermal shock resistance has been desired.
- the present invention provides a resin composition that can provide a resin film excellent in heat resistance, water resistance, thermal shock resistance, and solvent resistance, and an electronic component including the resin film made of such a resin composition. With the goal.
- the present inventors have obtained a resin composition obtained by blending a binder resin with a specific aromatic compound having two or more phenolic hydroxyl groups and a crosslinking agent. The inventors have found that the above object can be achieved and have completed the present invention.
- the resin composition according to [1] further including a photoacid generator (D), [3]
- D photoacid generator
- the resin composition according to [5], which is a compound, [7] The resin composition according to any one of [1] to [6], wherein the content of the aromatic compound (B) is 0.01 to 30 parts by weight with respect to 100 parts by weight of the binder resin (A).
- a resin composition that can provide a resin film excellent in heat resistance, water resistance, thermal shock resistance, and solvent resistance, and an electronic component including the resin film made of such a resin composition are provided. can do.
- the resin composition of the present invention comprises a binder resin (A), an aromatic compound (B) represented by the general formula (1) described later, and a crosslinking agent (C).
- Binder resin (A) Although it does not specifically limit as binder resin (A) used by this invention, Cyclic olefin polymer (A1) which has a protic polar group, acrylic resin (A2), a polyimide, or its precursor (A3), polybenzoxazole Or a precursor thereof (A4), a polysiloxane (A5), or a phenol resin (A6). Among these, from the viewpoint of further increasing the water resistance of the resin composition of the present invention, the protic polarity A cyclic olefin polymer (A1) having a group is particularly preferred. These binder resins (A) may be used alone or in combination of two or more.
- the cyclic olefin polymer (A1) having a protic polar group is a polymer of one or more cyclic olefin monomers, or 1 Or a copolymer of two or more cyclic olefin monomers and a monomer copolymerizable therewith.
- a monomer for forming the cyclic olefin polymer (A1) It is preferable to use a cyclic olefin monomer (a) having at least a protic polar group.
- the protic polar group means a group containing an atom in which a hydrogen atom is directly bonded to an atom belonging to Group 15 or Group 16 of the Periodic Table.
- atoms belonging to Group 15 or Group 16 of the periodic table atoms belonging to Group 1 or 2 of Group 15 or Group 16 of the Periodic Table are preferable, and more preferably oxygen atom, nitrogen atom or sulfur An atom, particularly preferably an oxygen atom.
- protic polar groups include polar groups having oxygen atoms such as hydroxyl groups, carboxy groups (hydroxycarbonyl groups), sulfonic acid groups, phosphoric acid groups; primary amino groups, secondary amino groups A polar group having a nitrogen atom such as a primary amide group or a secondary amide group (imide group); a polar group having a sulfur atom such as a thiol group; Among these, those having an oxygen atom are preferable, and a carboxy group is more preferable.
- the number of protic polar groups bonded to the cyclic olefin resin having a protic polar group is not particularly limited, and different types of protic polar groups may be included.
- cyclic olefin monomer (a) having a protic polar group examples include 2-hydroxycarbonylbicyclo [2.2.1] hept- 5-ene, 2-methyl-2-hydroxycarbonylbicyclo [2.2.1] hept-5-ene, 2-carboxymethyl-2-hydroxycarbonylbicyclo [2.2.1] hept-5-ene, 2 -Hydroxycarbonyl-2-methoxycarbonylmethylbicyclo [2.2.1] hept-5-ene, 2-hydroxycarbonyl-2-ethoxycarbonylmethylbicyclo [2.2.1] hept-5-ene, 2-hydroxy Carbonyl-2-propoxycarbonylmethylbicyclo [2.2.1] hept-5-ene, 2-hydroxycarbonyl-2-butoxycarbonyl Tyrbicyclo [2.2.1] hept-5-ene, 2-hydroxycarbonyl-2-pentyloxycarbonylmethyl bicyclo [2.
- dodec-9-ene 4-hydroxymethyltetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene, 4,5-dihydroxymethyltetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene, 4- (hydroxyethoxycarbonyl) tetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene, 4-methyl-4- (hydroxyethoxycarbonyl) tetracyclo [6.2.1.1 3,6 .
- the content ratio of the monomer (a) unit in the cyclic olefin polymer (A1) is preferably 10 to 90 mol%, preferably 20 to 80 mol%, more preferably relative to the total monomer units. Is 30 to 70 mol%.
- the cyclic olefin polymer (A1) used in the present invention is obtained by copolymerizing a cyclic olefin monomer (a) having a protic polar group and a monomer (b) copolymerizable therewith. It may be a copolymer. Examples of such copolymerizable monomers include cyclic olefin monomers (b1) having polar groups other than protic polar groups, cyclic olefin monomers having no polar groups (b2), and cyclic olefins. Monomer (b3) (hereinafter referred to as “monomer (b1)”, “monomer (b2)”, “monomer (b3)” as appropriate).
- Examples of the cyclic olefin monomer (b1) having a polar group other than the protic polar group include N-substituted imide groups, ester groups, cyano groups, acid anhydride groups, and cyclic olefins having a halogen atom.
- Examples of the cyclic olefin having an N-substituted imide group include a monomer represented by the following general formula (3).
- R 9 represents a hydrogen atom, an alkyl group having 1 to 16 carbon atoms, or an aryl group.
- N represents an integer of 1 to 2.
- R 9 is an alkyl group or aryl group having 1 to 16 carbon atoms.
- the alkyl group include a methyl group, an ethyl group, an n-propyl group, an n-butyl group, n-pentyl group, n-hexyl group, n-heptyl group, n-octyl group, n-nonyl group, n-decyl group, n-undecyl group, n-dodecyl group, n-tridecyl group, n-tetradecyl group, linear alkyl groups such as n-pentadecyl group and n-hexadecyl group; cyclopropyl group, cyclobutyl group, cyclopentyl group, cyclohexyl group, cycloheptyl group, cyclooctyl group, cyclononyl
- Alkyl group 2-propyl group, 2-butyl group, 2-methyl-1-propyl group, 2-methyl-2-propyl group, 1-methylbutyl group, 2-methylbutyl group, 1-methylpentyl group, 1- And branched alkyl groups such as ethylbutyl group, 2-methylhexyl group, 2-ethylhexyl group, 4-methylheptyl group, 1-methylnonyl group, 1-methyltridecyl group and 1-methyltetradecyl group.
- Specific examples of the aryl group include a phenyl group and a benzyl group.
- an alkyl group and an aryl group having 6 to 14 carbon atoms are preferable and an alkyl group and an aryl group having 6 to 10 carbon atoms are more preferable because of excellent heat resistance and solubility in a polar solvent.
- the carbon number is 4 or less, the solubility in a polar solvent is poor, when the carbon number is 17 or more, the heat resistance is poor, and when the resin film is patterned, the pattern is lost by melting with heat. There is a problem.
- the monomer represented by the general formula (3) include bicyclo [2.2.1] hept-5-ene-2,3-dicarboximide, N-phenyl-bicyclo [2.2 .1] Hept-5-ene-2,3-dicarboximide, N-methylbicyclo [2.2.1] hept-5-ene-2,3-dicarboximide, N-ethylbicyclo [2.2 .1] Hept-5-ene-2,3-dicarboximide, N-propylbicyclo [2.2.1] hept-5-ene-2,3-dicarboximide, N-butylbicyclo [2.2 .1] Hept-5-ene-2,3-dicarboximide, N-cyclohexylbicyclo [2.2.1] hept-5-ene-2,3-dicarboximide, N-adamantylbicyclo [2.2 .1] Hept-5-ene-2,3-di Ruboxyimide, N- (1-methylmethyl
- dodec-9-ene-4,5-dicarboximide N- (2,4-dimethoxyphenyl) -tetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene-4,5-dicarboximide and the like. These may be used alone or in combination of two or more.
- the monomer represented by the general formula (3) can be obtained by, for example, an imidization reaction between a corresponding amine and 5-norbornene-2,3-dicarboxylic acid anhydride.
- the obtained monomer can be efficiently isolated by separating and purifying the reaction solution of the imidization reaction by a known method.
- Examples of the cyclic olefin having an ester group include 2-acetoxybicyclo [2.2.1] hept-5-ene, 2-acetoxymethylbicyclo [2.2.1] hept-5-ene, and 2-methoxycarbonyl.
- cyclic olefin having a cyano group for example, 4-cyanotetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene, 4-methyl-4-cyanotetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene, 4,5-dicyanotetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene, 2-cyanobicyclo [2.2.1] hept-5-ene, 2-methyl-2-cyanobicyclo [2.2.1] hept-5-ene, 2 , 3-dicyanobicyclo [2.2.1] hept-5-ene, and the like.
- cyclic olefin having an acid anhydride group examples include, for example, tetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene-4,5-dicarboxylic anhydride, bicyclo [2.2.1] hept-5-ene-2,3-dicarboxylic anhydride, 2-carboxymethyl-2- Hydroxycarbonylbicyclo [2.2.1] hept-5-ene anhydride, and the like.
- Examples of the cyclic olefin having a halogen atom include 2-chlorobicyclo [2.2.1] hept-5-ene, 2-chloromethylbicyclo [2.2.1] hept-5-ene, 2- (chlorophenyl). ) Bicyclo [2.2.1] hept-5-ene, 4-chlorotetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene, 4-methyl-4-chlorotetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene and the like.
- These monomers (b1) may be used alone or in combination of two or more.
- cyclic olefin monomer (b2) having no polar group examples include bicyclo [2.2.1] hept-2-ene (also referred to as “norbornene”), 5-ethyl-bicyclo [2.2.1]. Hept-2-ene, 5-butyl-bicyclo [2.2.1] hept-2-ene, 5-ethylidene-bicyclo [2.2.1] hept-2-ene, 5-methylidene-bicyclo [2.
- hept-2-ene 5-vinyl-bicyclo [2.2.1] hept-2-ene, tricyclo [5.2.1.0 2,6 ] deca-3,8-diene (conventional name: dicyclopentadiene), tetracyclo [10.2.1.0 2,11. 0 4,9 ] pentadeca-4,6,8,13-tetraene, tetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-4-ene (also referred to as “tetracyclododecene”), 9-methyl-tetracyclo [6.2.1.1 3,6 .
- dodec-4-ene pentacyclo [9.2.1.1 3,9 . 0 2,10 . 0 4,8 ] pentadeca-5,12-diene, cyclobutene, cyclopentene, cyclopentadiene, cyclohexene, cycloheptene, cyclooctene, cyclooctadiene, indene, 3a, 5,6,7a-tetrahydro-4,7-methano-1H -Indene, 9-phenyl-tetracyclo [6.2.1.1 3,6 . 0 2,7] dodeca-4-ene, tetracyclo [9.2.1.0 2,10.
- the monomer (b3) other than the cyclic olefin include ethylene; propylene, 1-butene, 1-pentene, 1-hexene, 3-methyl-1-butene, 3-methyl-1-pentene, 3- Ethyl-1-pentene, 4-methyl-1-pentene, 4-methyl-1-hexene, 4,4-dimethyl-1-hexene, 4,4-dimethyl-1-pentene, 4-ethyl-1-hexene, ⁇ -olefins having 2 to 20 carbon atoms such as 3-ethyl-1-hexene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene, 1-eicosene; Non-conjugated dienes such as hexadiene, 1,5-hexadiene, 4-methyl-1,4-hexadiene, 5-methyl-1,4-hexa
- the cyclic olefin monomer (b1) having a polar group other than the protic polar group is preferable from the viewpoint that the effect of the present invention becomes more remarkable.
- a cyclic olefin having an N-substituted imide group is particularly preferred.
- the content ratio of the copolymerizable monomer (b) unit in the cyclic olefin polymer (A1) is preferably 10 to 90 mol%, more preferably 20 to 80%, based on all monomer units.
- the mol% is more preferably 30 to 70 mol%.
- a cyclic olefin polymer (A1) by introduce
- the polymer having no protic polar group is obtained by polymerizing at least one of the above-described monomers (b1) and (b2) and an optional combination of the monomer (b3) as necessary. be able to.
- a compound having a protic polar group and a reactive carbon-carbon unsaturated bond in one molecule is usually used.
- Specific examples of such compounds include acrylic acid, methacrylic acid, angelic acid, tiglic acid, oleic acid, elaidic acid, erucic acid, brassic acid, maleic acid, fumaric acid, citraconic acid, mesaconic acid, itaconic acid, atropaic acid.
- Unsaturated carboxylic acids such as acid and cinnamic acid; allyl alcohol, methyl vinyl methanol, crotyl alcohol, methallyl alcohol, 1-phenylethen-1-ol, 2-propen-1-ol, 3-butene-1- All, 3-buten-2-ol, 3-methyl-3-buten-1-ol, 3-methyl-2-buten-1-ol, 2-methyl-3-buten-2-ol, 2-methyl- Unsatisfactory such as 3-buten-1-ol, 4-penten-1-ol, 4-methyl-4-penten-1-ol, 2-hexen-1-ol Alcohol; and the like.
- the modification reaction of the polymer using these modifiers may be performed according to a conventional method, and is usually performed in the presence of a radical generator.
- the cyclic olefin polymer (A1) used in the present invention may be a ring-opening polymer obtained by ring-opening polymerization of the above-described monomer, or an addition polymer obtained by addition polymerization of the above-described monomer. Although it may be a polymer, it is preferably a ring-opening polymer from the viewpoint that the effect of the present invention becomes more remarkable.
- the ring-opening polymer comprises a ring-opening metathesis polymerization of a cyclic olefin monomer having a protic polar group (a) and a copolymerizable monomer (b) used as necessary in the presence of a metathesis reaction catalyst.
- a cyclic olefin monomer having a protic polar group
- b copolymerizable monomer used as necessary in the presence of a metathesis reaction catalyst.
- As the production method for example, methods described in [0039] to [0079] of International Publication No. 2010/110323 can be used.
- the cyclic olefin polymer (A1) used in the present invention is a ring-opening polymer
- a hydrogenation reaction is further performed, and a hydrogenation in which a carbon-carbon double bond contained in the main chain is hydrogenated is performed. It is preferable to use a product.
- the ratio of hydrogenated carbon-carbon double bonds (hydrogenation rate) is usually 50% or more, and 70% from the viewpoint of heat resistance. Preferably, it is 90% or more, more preferably 95% or more.
- the acrylic resin (A2) used in the present invention is not particularly limited, but is selected from carboxylic acid having an acrylic group, carboxylic acid anhydride having an acrylic group, or an epoxy group-containing acrylate compound and an oxetane group-containing acrylate compound.
- a homopolymer or copolymer having at least one essential component is preferred.
- carboxylic acid having an acrylic group examples include (meth) acrylic acid [meaning acrylic acid and / or methacrylic acid. The same applies to methyl (meth) acrylate. ], Crotonic acid, maleic acid, fumaric acid, citraconic acid, mesaconic acid, glutaconic acid, phthalic acid mono- (2-((meth) acryloyloxy) ethyl), N- (carboxyphenyl) maleimide, N- (carboxyphenyl) ) (Meth) acrylamide and the like.
- carboxylic acid anhydride having an acrylic group include maleic anhydride and citraconic anhydride.
- epoxy group-containing acrylate compound examples include glycidyl acrylate, glycidyl methacrylate, glycidyl ⁇ -ethyl acrylate, glycidyl ⁇ -n-propyl acrylate, glycidyl ⁇ -n-butyl acrylate, acrylate 3,4 -Epoxybutyl, methacrylic acid-3,4-epoxybutyl, acrylic acid-6,7-epoxyheptyl, methacrylic acid-6,7-epoxyheptyl, ⁇ -ethylacrylic acid-6,7-epoxyheptyl, acrylic acid- Examples include 3,4-epoxycyclohexylmethyl and 3,4-epoxycyclohexylmethyl methacrylate.
- oxetane group-containing acrylate compound examples include (meth) acrylic acid (3-methyloxetane-3-yl) methyl, (meth) acrylic acid (3-ethyloxetane-3-yl) methyl, and (meth) acrylic acid.
- the acrylic resin (A2) is composed of at least one selected from unsaturated carboxylic acid, unsaturated carboxylic acid anhydride and epoxy group-containing unsaturated compound, and other acrylate monomers or copolymerizable monomers other than acrylate And a copolymer thereof.
- acrylate monomers include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, isopropyl (meth) acrylate, butyl (meth) acrylate, isobutyl (meth) acrylate, t-butyl ( (Meth) acrylate, amyl (meth) acrylate, isoamyl (meth) acrylate, hexyl (meth) acrylate, heptyl (meth) acrylate, octyl (meth) acrylate, isooctyl (meth) acrylate, ethylhexyl (meth) acrylate, nonyl (meth) Acrylate, decyl (meth) acrylate, isodecyl (meth) acrylate, undecyl (meth) acrylate, dodecyl (meth) acrylate, lauryl (
- methyl (meth) acrylate, butyl (meth) acrylate, cyclohexyl (meth) acrylate, 2-methylcyclohexyl (meth) acrylate, benzyl (meth) acrylate, tricyclo [5.2.1.0 2, 6 Decan-8-yl (meth) acrylate, N-phenylmaleimide and N-cyclohexylmaleimide are preferred.
- the copolymerizable monomer other than the acrylate is not particularly limited as long as it is a compound copolymerizable with the carboxylic acid having an acrylic group, a carboxylic acid anhydride having an acrylic group, or an epoxy group-containing acrylate compound.
- the monomer polymerization method may be in accordance with a conventional method, and for example, a suspension polymerization method, an emulsion polymerization method, a solution polymerization method and the like are employed.
- the polyimide used in the present invention or its precursor (A3) is obtained by reacting tetracarboxylic dianhydride and diamine, and may be heat-treated as necessary.
- the precursor for obtaining polyimide include polyamic acid, polyamic acid ester, polyisoimide, and polyamic acid sulfonamide.
- the polyimide used in the present invention or its precursor (A3) is synthesized by a known method. That is, a tetracarboxylic dianhydride and a diamine are selectively combined, and these are combined with N-methyl-2-pyrrolidone, N, N-dimethylacetamide, N, N-dimethylformamide, dimethyl sulfoxide, hexamethylphosphorotriamide, It is synthesized by a known method such as reacting in a polar solvent such as ⁇ -butyrolactone and cyclopentanone.
- the terminal amino group of the produced polyimide (A3) can be reacted with a carboxylic acid anhydride to protect the terminal amino group.
- an amine compound can be made to react with the terminal acid anhydride group of the produced
- carboxylic anhydrides examples include phthalic anhydride, trimellitic anhydride, maleic anhydride, naphthalic anhydride, hydrogenated phthalic anhydride, methyl-5-norbornene-2,3-dicarboxylic acid
- Anhydrides, itaconic anhydrides, tetrahydrophthalic anhydrides and the like are exemplified by amine compounds such as aniline, 2-hydroxyaniline, 3-hydroxyaniline, 4-hydroxyaniline, 2-ethynylaniline, 3-ethynylaniline, 4- And ethynylaniline.
- Polybenzoxazole or its precursor (A4) is obtained by reacting a bis (ortho-aminophenol) compound with a dicarboxylic acid, a dicarboxylic acid ester, or a carboxylic acid dichloride. You may go.
- polysiloxane (A5) used by this invention Preferably the polymer obtained by mixing and making 1 type (s) or 2 or more types of the organosilane represented by following General formula (4) become. Can be mentioned. (R 10 ) p -Si- (OR 11 ) 4-p (4)
- R 10 is a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an alkenyl group, or an aryl group having 6 to 15 carbon atoms of 2 to 10 carbon atoms, more R 10 each They may be the same or different.
- These alkyl groups, alkenyl groups, and aryl groups may all have a substituent, or may be unsubstituted without a substituent, depending on the characteristics of the composition. You can choose.
- alkyl group examples include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, t-butyl group, n-hexyl group, n-decyl group, trifluoromethyl group, 2,2 , 2-trifluoroethyl group, 3,3,3-trifluoropropyl group, 3-glycidoxypropyl group, 2- (3,4-epoxycyclohexyl) ethyl group, 3-aminopropyl group, 3-mercaptopropyl Group, 3-isocyanatopropyl group.
- alkenyl group examples include a vinyl group, a 3-acryloxypropyl group, and a 3-methacryloxypropyl group.
- aryl group examples include phenyl, tolyl, p-hydroxyphenyl, 1- (p-hydroxyphenyl) ethyl, 2- (p-hydroxyphenyl) ethyl, 4-hydroxy-5- (p -Hydroxyphenylcarbonyloxy) pentyl group, naphthyl group.
- R 11 is a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an acyl group having 1 to 6 carbon atoms, or an aryl group having 6 to 15 carbon atoms, and a plurality of R 11 May be the same or different.
- Each of these alkyl groups and acyl groups may have a substituent, or may be an unsubstituted product having no substituent, and can be selected according to the characteristics of the composition.
- Specific examples of the alkyl group include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, and an n-butyl group.
- Specific examples of the acyl group include an acetyl group.
- Specific examples of the aryl group include a phenyl group.
- organosilane represented by the general formula (4) include tetrafunctional silanes such as tetramethoxysilane, tetraethoxysilane, tetraacetoxysilane, and tetraphenoxysilane; methyltrimethoxysilane, methyltriethoxysilane, Methyltriisopropoxysilane, methyltrin-butoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, ethyltriisopropoxysilane, ethyltrin-butoxysilane, n-propyltrimethoxysilane, n-propyltriethoxysilane, n- Butyltrimethoxysilane, n-butyltriethoxysilane, n-hexyltrimethoxysilane, n-hexyltriethoxysilane, n-
- the polysiloxane (A5) used in the present invention is obtained by hydrolyzing and partially condensing the organosilane described above.
- a general method can be used for hydrolysis and partial condensation. For example, a solvent, water and, if necessary, a catalyst are added to the mixture, and the mixture is heated and stirred. During stirring, if necessary, hydrolysis by-products (alcohols such as methanol) and condensation by-products (water) may be distilled off by distillation.
- the phenol resin (A6) used in the present invention can be obtained, for example, by reacting a phenol compound with an aldehyde, a dimethylol compound, a dialkoxymethyl compound, or a dihalomethyl compound in the presence of an acid catalyst.
- the weight average molecular weight (Mw) of the binder resin (A) used in the present invention is usually 1,000 to 1,000,000, preferably 1,500 to 100,000, more preferably 2,000 to 30. , 000.
- the molecular weight distribution of the binder resin (A) is usually 4 or less, preferably 3 or less, and more preferably 2.5 or less, as a weight average molecular weight / number average molecular weight (Mw / Mn) ratio.
- the weight average molecular weight (Mw) and molecular weight distribution (Mw / Mn) of the binder resin (A) are values determined as polystyrene equivalent values by gel permeation chromatography (GPC) using a solvent such as tetrahydrofuran as an eluent. It is.
- the resin composition of the present invention contains an aromatic compound (B) represented by the following general formula (1) (hereinafter abbreviated as “aromatic compound (B)” as appropriate). It is considered that the aromatic compound (B) can react with the crosslinking agent (C) to increase the crosslinking density of the resin composition of the present invention and increase the water resistance and solvent resistance.
- R 1 to R 8 are each independently a hydrogen atom, a hydroxyl group, a carboxyl group, an optionally substituted aliphatic hydrocarbon group having 1 to 12 carbon atoms or a substituted group. And an aromatic hydrocarbon group having 6 to 12 carbon atoms which may have a group.
- n is an integer of 0 to 2
- R 1 to R 4 , R 6 , and R 7 are hydroxyl groups
- R 1 to R 8 When at least two are hydroxyl groups and m is 2 or more, regardless of the structure represented by the general formula (1), three or more benzene rings may be condensed with each other at any position. Good.
- R 1 to R 8 are each an optionally substituted aliphatic hydrocarbon group having 1 to 12 carbon atoms or an aromatic carbon atom having 6 to 12 carbon atoms that may have a substituent.
- the substituent in the case of a hydrogen group is not particularly limited, and examples thereof include a hydroxyl group, a carboxyl group, and a halogen atom.
- R 1 to R 8 are preferably a hydrogen atom, a hydroxyl group, or an aliphatic hydrocarbon group having 1 to 6 carbon atoms.
- m 0. That is, as the aromatic compound (B), a compound represented by the following general formula (2) is more preferable.
- R 1 to R 4 , R 6 and R 7 are the same as in the general formula (1), and at least two of R 1 to R 4 , R 6 and R 7 are hydroxyl groups. is there.
- R 1 to R 4 , R 6 , and R 7 are hydroxyl groups from the viewpoint that the effects of the present invention can be made more remarkable.
- One of which is an aliphatic hydrocarbon group having 1 to 12 carbon atoms and the remaining is a hydrogen atom
- three of R 1 to R 4 , R 6 and R 7 are hydroxyl groups and the remaining is hydrogen More preferred are compounds that are atoms.
- the position of the hydroxyl group contained in two or more is not particularly limited. However, for example, the hydroxyl group is, for example, from the point that the effect of the present invention can be made more remarkable.
- resorcinols When there are two, it is preferable that they are present at the meta position (ie, resorcinols), and when there are three hydroxyl groups, they are at the first, third, and fifth positions. Preferably they are present (ie 1,3,5-trihydroxybenzenes). It is considered that the position of the hydroxyl group on the benzene ring can be hardly affected by the steric hindrance of each hydroxyl group, and an efficient crosslinking reaction can be promoted.
- the aromatic compound (B) used in the present invention preferably has a molecular weight in the range of 90 to 500, more preferably in the range of 100 to 300.
- aromatic compound (B) examples include catechol, 3-methylcatechol, 3-ethylcatechol, 4-methylcatechol, 4-ethylcatechol, 2-isopentylpyrocatechol, 2,3-dimethylcatechol, 2, 3-diethyl catechol, 2,3-diisopentyl catechol, 2-methyl 3-octyl catechol, 2-butyl 3-tert-butyl catechol, 2,3-dibromo catechol, 2,4-diisopropyl catechol, 2-pentyl 4 -Octyl catechol, 2,4-dibromocatechol, 2,5-diethyl catechol, 2,5-ditert-pentyl catechol, 2-butyl 5-bromo catechol, 2,5-dichloro catechol, 3,4,6-tri Catechols such as isopropyl catechol; Resorcinol, 2-methylresorcinol, 2-butylresorcinol, 2-octylresorcinol, 2-
- the content of the aromatic compound (B) in the resin composition of the present invention is preferably 0.01 to 30 parts by weight, more preferably 0.1 to 100 parts by weight of the binder resin (A). -20 parts by weight, more preferably 0.5-15 parts by weight, particularly preferably 2-10 parts by weight.
- the resin film obtained using the resin composition of the present invention has higher heat resistance, water resistance, thermal shock resistance, and solvent resistance. Can be balanced.
- the resin composition of the present invention contains a crosslinking agent (C) in addition to the binder resin (A) and the aromatic compound (B).
- a crosslinking agent (C) examples include those that form a crosslinked structure between the crosslinking agent molecules by heating, and those that react with the binder resin (A) to form a crosslinked structure between the resin molecules. Examples include compounds having two or more reactive groups.
- a crosslinking agent (C) can raise the crosslinking density of the resin composition of this invention by reacting with an aromatic compound (B).
- an epoxy group containing crosslinking agent an alkoxymethyl group containing crosslinking agent, a methylol group containing crosslinking agent, an oxetane group containing crosslinking agent, an isocyanate group containing crosslinking agent , Blocked isocyanate group-containing crosslinking agents, oxazoline group-containing crosslinking agents, maleimide group-containing crosslinking agents, (meth) acrylate group-containing crosslinking agents, and the like.
- an epoxy group-containing crosslinking agent is preferable.
- epoxy group-containing crosslinking agent examples include, for example, an epoxy compound having a dicyclopentadiene skeleton (trade name “HP-7200”, manufactured by DIC), 1 of 2,2-bis (hydroxymethyl) 1-butanol. , 2-Epoxy-4- (2-oxiranyl) cyclohexane adduct (15-functional alicyclic epoxy resin having cyclohexane skeleton and terminal epoxy group, trade name “EHPE3150”, manufactured by Daicel Chemical Industries, Ltd.), epoxidation 3 -Cyclohexene-1,2-dicarboxylate bis (3-cyclohexenylmethyl) -modified ⁇ -caprolactone (aliphatic cyclic trifunctional epoxy resin, trade name “Epolide GT301”, manufactured by Daicel Chemical Industries), epoxidized butanetetra Tetrakis (3-cyclohexenylmethyl) modified ⁇ -caprolactone (Aliphatic cyclic tetrafunctional epoxy resin
- Bisphenol A type epoxy compounds (trade names “jER 825”, “jER 827”, “jER 828”, “jER YL980”, manufactured by Mitsubishi Chemical Corporation, trade names “EPICLON 840”, “EPICLON 850”, manufactured by DIC), Bisphenol F type epoxy compounds (trade names “jER 806”, “jER 807”, “jER YL983U”, manufactured by Mitsubishi Chemical Corporation, trade names “EPICLON 830”, “EPICLON 835”, manufactured by DIC), hydrogenated bisphenol A type Epoxy compounds (trade names “jER YX8000”, “jER YX8034” manufactured by Mitsubishi Chemical Co., Ltd., product name “ST-3000” manufactured by Nippon Steel & Sumikin Co., Ltd., trade name “Licar Resin HBE-100” manufactured by Shin Nippon Rika Co., Ltd.
- the alkoxymethyl group-containing crosslinking agent is not particularly limited as long as it is a compound having two or more alkoxymethyl groups, and a phenol compound in which two or more alkoxymethyl groups are directly bonded to an aromatic ring, or an amino group Melamine compounds in which is substituted with two or more methoxymethyl groups.
- two or more alkoxymethyl group compounds in such a molecule include phenol compounds in which two or more alkoxymethyl groups are directly bonded to an aromatic ring, such as 2,6-dimethoxymethyl-4- Dimethoxymethyl-substituted phenolic compounds such as t-butylphenol and 2,6-dimethoxymethyl-p-cresol, 3,3 ′, 5,5′-tetramethoxymethyl-4,4′- dihydroxybiphenyl (for example, trade name “TMOM” -BP "(manufactured by Honshu Chemical Industry Co., Ltd.), tetramethoxymethyl-substituted biphenyl compounds such as 1,1-bis [3,5-di (methoxymethyl) -4-hydroxyphenyl] -1-phenylethane, 4, 4 ' , 4 ′ ′-(ethylidene) trisphenol and other hexamethoxymethyl-substituted compounds (for example, the trade name “H
- a melamine compound in which an amino group is substituted with two or more alkoxymethyl groups as a compound containing two or more alkoxymethyl groups in the molecule, for example, N, N′-dimethoxymethylmelamine, N, N ′, N ′ '-Trimethoxymethylmelamine, N, N, N', N ''-tetramethoxymethylmelamine, N, N, N ', N', N ''-pentamethoxymethylmelamine, N, N, N ', N Examples include ', N ′′, N ′′ -hexamethoxymethylmelamine (for example, “Nicarak MW-390LM”, “Nicarac MW-100LM”, manufactured by Sanwa Chemical Co., Ltd.), or polymers thereof.
- urea compound substituted with two or more alkoxymethyl groups as a compound containing two or more alkoxymethyl groups in the molecule, “Nicalak MX270”, manufactured by Sanwa Chemical Co., Ltd., “Nicalak MX280”, Sanwa Chemical Co., Ltd. Nicarax MX290 "manufactured by Sanwa Chemical Co., Ltd.
- Compounds containing two or more alkoxymethyl groups or methylol groups in the molecule can be used alone or in combination of two or more.
- N, N, N ′, N ′, N ′′, N ′′ -hexamethoxymethylmelamine is preferable from the viewpoint of high reactivity.
- the molecular weight of two or more alkoxymethyl group compounds in the molecule is not particularly limited, but is usually 50 to 100,000, preferably 80 to 10,000, and more preferably 100 to 5,000.
- Compounds containing two or more alkoxymethyl groups or methylol groups in the molecule can be used alone or in combination of two or more.
- the molecular weight of the crosslinking agent (C) is not particularly limited, but is usually 100 to 100,000, preferably 300 to 50,000, more preferably 500 to 10,000.
- a crosslinking agent can be used individually or in combination of 2 types or more, respectively.
- the content of the crosslinking agent (C) in the resin composition of the present invention is preferably 5 to 80 parts by weight, more preferably 10 to 75 parts by weight, with respect to 100 parts by weight of the binder resin (A). More preferably, it is 15 to 70 parts by weight.
- the resin composition of the present invention may further contain a photoacid generator (D) in addition to the binder resin (A), the aromatic compound (B), and the crosslinking agent (C).
- a photoacid generator (D) in addition to the binder resin (A), the aromatic compound (B), and the crosslinking agent (C).
- the photoacid generator (D) causes a chemical reaction when irradiated with radiation such as ultraviolet rays or electron beams, so that the alkali of the resin film formed from the resin composition is obtained.
- the solubility can be changed, and the resulting resin film can be patterned.
- Examples of the photoacid generator (D) include azide compounds such as acetophenone compounds, triarylsulfonium salts, quinonediazide compounds, and the like, preferably azide compounds, and particularly preferably quinonediazide compounds.
- quinonediazide compound for example, an ester compound of a quinonediazidesulfonic acid halide and a compound having a phenolic hydroxyl group can be used.
- the quinone diazide sulfonic acid halide include 1,2-naphthoquinone diazide-5-sulfonic acid chloride, 1,2-naphthoquinone diazide-4-sulfonic acid chloride, 1,2-benzoquinone diazide-5-sulfonic acid chloride, and the like. Can be mentioned.
- Representative examples of the compound having a phenolic hydroxyl group include 1,1,3-tris (2,5-dimethyl-4-hydroxyphenyl) -3-phenylpropane, 4,4 ′-[1- [4- [1 -[4-hydroxyphenyl] -1-methylethyl] phenyl] ethylidene] bisphenol and the like.
- phenolic hydroxyl group examples include 2,3,4-trihydroxybenzophenone, 2,3,4,4′-tetrahydroxybenzophenone, 2-bis (4-hydroxyphenyl) propane, tris (4- Hydroxyphenyl) methane, 1,1,1-tris (4-hydroxy-3-methylphenyl) ethane, 1,1,2,2-tetrakis (4-hydroxyphenyl) ethane, novolak resin oligomer, phenolic hydroxyl group Examples thereof include oligomers obtained by copolymerizing one or more compounds and dicyclopentadiene.
- Examples of the photoacid generator (D) include quinonediazide compounds, onium salts, halogenated organic compounds, ⁇ , ⁇ ′-bis (sulfonyl) diazomethane compounds, ⁇ -carbonyl- ⁇ ′-sulfonyldiazomethane compounds, Known compounds such as sulfone compounds, organic acid ester compounds, organic acid amide compounds, and organic acid imide compounds can be used. These photoacid generators (D) can be used alone or in combination of two or more.
- the content of the photoacid generator (D) in the resin composition of the present invention is preferably 5 to 100 parts by weight, more preferably 10 to 60 parts by weight with respect to 100 parts by weight of the binder resin (A). More preferably, it is 15 to 40 parts by weight. If the content of the photoacid generator (D) is within this range, when the resin film made of the resin composition is patterned, the difference in solubility in the developer between the radiation irradiated part and the radiation non-irradiated part becomes large. The radiation sensitivity is also high, and it is preferable because patterning by development is easy.
- the resin composition of the present invention may further contain a solvent.
- the solvent is not particularly limited, and is known as a resin composition solvent such as acetone, methyl ethyl ketone, cyclopentanone, 2-hexanone, 3-hexanone, 2-heptanone, 3-heptanone, 4-heptanone, 2- Linear ketones such as octanone, 3-octanone and 4-octanone; alcohols such as n-propyl alcohol, isopropyl alcohol, n-butyl alcohol and cyclohexanol; ethers such as ethylene glycol dimethyl ether, ethylene glycol diethyl ether and dioxane Alcohol alcohols such as ethylene glycol monomethyl ether and ethylene glycol monoethyl ether; propyl formate, butyl formate, propyl acetate, butyl acetate, methyl propionate, ethyl propionate Esters
- solvents may be used alone or in combination of two or more.
- the content of the solvent is preferably in the range of 10 to 10,000 parts by weight, more preferably 50 to 5000 parts by weight, and still more preferably 100 to 1000 parts by weight with respect to 100 parts by weight of the binder resin (A).
- a solvent will be normally removed after resin film formation.
- the resin composition of the present invention has an acidic group or a heat-latent acidic group-containing compound, a surfactant, a sensitizer, a light stabilizer, an extinguishing agent, as long as the effects of the present invention are not inhibited.
- Other compounding agents such as foaming agents, pigments, dyes, fillers and the like may be contained.
- the compound having an acidic group or a heat-latent acidic group those described in JP-A-2014-29766 can be used, and surfactants, sensitizers, light stabilizers can be used.
- those described in JP2011-75609A can be used.
- the preparation method of the resin composition of this invention is not specifically limited, What is necessary is just to mix each component which comprises a resin composition by a well-known method.
- the mixing method is not particularly limited, but it is preferable to mix a solution or dispersion obtained by dissolving or dispersing each component constituting the resin composition in a solvent. Thereby, a resin composition is obtained with the form of a solution or a dispersion liquid.
- the method for dissolving or dispersing each component constituting the resin composition in a solvent may be in accordance with a conventional method. Specifically, stirring using a stirrer and a magnetic stirrer, a high-speed homogenizer, a disper, a planetary stirrer, a twin-screw stirrer, a ball mill, a three-roll, etc. can be used. Further, after each component is dissolved or dispersed in a solvent, it may be filtered using, for example, a filter having a pore size of about 0.5 ⁇ m.
- the solid content concentration of the resin composition of the present invention is usually 1 to 70% by weight, preferably 5 to 60% by weight, more preferably 10 to 50% by weight. If the solid content concentration is within this range, dissolution stability, coating properties, film thickness uniformity of the formed resin film, flatness, and the like can be highly balanced.
- the electronic component of the present invention has a resin film made of the above-described resin composition of the present invention.
- the electronic component of the present invention is not particularly limited, but the resin film made of the resin composition of the present invention is excellent in heat resistance, water resistance, thermal shock resistance and solvent resistance.
- the resin film made of the resin composition of the present invention insulates wirings arranged in layers in an electronic component manufactured by the wafer level package technology. More preferably, it is used for forming an interlayer insulating film.
- the method for forming the resin film is not particularly limited, and for example, a coating method, a film lamination method, or the like can be used.
- the coating method is, for example, a method of removing a solvent by applying a resin composition and then drying by heating.
- the method for applying the resin composition include various methods such as a spray method, a spin coating method, a roll coating method, a die coating method, a doctor blade method, a spin coating method, a bar coating method, a screen printing method, and an inkjet method. Can be adopted.
- the heating and drying conditions vary depending on the type and mixing ratio of each component, but are usually 30 to 150 ° C., preferably 60 to 120 ° C., usually 0.5 to 90 minutes, preferably 1 to 60 minutes, and more. Preferably, it may be performed in 1 to 30 minutes.
- the resin composition is applied onto a B-stage film-forming substrate such as a resin film or a metal film, and then the solvent is removed by heating and drying to obtain a B-stage film. It is a method of laminating.
- the heating and drying conditions can be appropriately selected according to the type and mixing ratio of each component, but the heating temperature is usually 30 to 150 ° C., and the heating time is usually 0.5 to 90 minutes.
- Film lamination can be performed using a pressure laminator, a press, a vacuum laminator, a vacuum press, a roll laminator or the like.
- the thickness of the resin film is not particularly limited and may be appropriately set depending on the application, but is preferably 0.1 to 100 ⁇ m, more preferably 0.5 to 50 ⁇ m, and further preferably 0.5 to 30 ⁇ m. is there.
- a crosslinking reaction is performed on the resin film formed by the above-described coating method or film lamination method.
- Such crosslinking may be appropriately selected depending on the type of the crosslinking agent (C), but is usually performed by heating.
- the heating method can be performed using, for example, a hot plate or an oven.
- the heating temperature is usually 150 to 250 ° C.
- the heating time is appropriately selected depending on the area and thickness of the resin film, the equipment used, etc.
- the oven is usually run for 5 to 60 minutes. When used, it is usually in the range of 30 to 300 minutes.
- Heating may be performed in an inert gas atmosphere as necessary. Any inert gas may be used as long as it does not contain oxygen and does not oxidize the resin film.
- Examples thereof include nitrogen, argon, helium, neon, xenon, and krypton.
- nitrogen and argon are preferable, and nitrogen is particularly preferable.
- an inert gas having an oxygen content of 0.1% by volume or less, preferably 0.01% by volume or less, particularly nitrogen is suitable. These inert gases can be used alone or in combination of two or more.
- a resin film containing a photoacid generator (D) in the resin composition and using the resin composition containing the photoacid generator (D) is used.
- And forming a latent image pattern by irradiating the resin film before patterning with actinic radiation, and then bringing the developer film into contact with the resin film having the latent image pattern.
- a method other than the method using the photoacid generator (D), a method using laser processing using a CO 2 laser, a UV-YAG laser, or the like, or a mask pattern on the resin film A method of forming and dry-edging, and a direct drawing method such as an inkjet method can also be used.
- the actinic radiation is particularly limited as long as it can activate the photoacid generator (D) contained in the resin composition and change the alkali solubility of the resin composition containing the photoacid generator (D).
- ultraviolet rays ultraviolet rays having a single wavelength such as g-h-i rays, light rays such as KrF excimer laser light and ArF excimer laser light; particle beams such as electron beams; and the like can be used.
- a method for forming a latent image pattern by selectively irradiating these actinic radiations in a pattern may be in accordance with an ordinary method.
- ultraviolet rays, gh-i lines, KrFs can be obtained by a reduction projection exposure apparatus or the like.
- a method of irradiating a light beam such as excimer laser light or ArF excimer laser light through a desired mask pattern, a method of drawing with a particle beam such as an electron beam, or the like can be used.
- the active radiation it may be single wavelength light or mixed wavelength light.
- Irradiation conditions are appropriately selected depending on the actinic radiation to be used. For example, when a light beam having a wavelength of 200 to 450 nm is used, the irradiation amount is usually 10 to 1,000 mJ / cm 2 , preferably 50 to 500 mJ / cm 2 . It is a range of cm 2 and is determined according to irradiation time and illuminance.
- the resin film is heat-treated at a temperature of about 60 to 130 ° C. for about 1 to 2 minutes as necessary.
- an aqueous solution of an alkaline compound is usually used.
- an alkaline compound for example, an alkali metal salt, an amine, or an ammonium salt can be used.
- the alkaline compound may be an inorganic compound or an organic compound.
- alkali metal salts such as sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate and sodium metasilicate; ammonia water; primary amines such as ethylamine and n-propylamine; diethylamine Secondary amines such as di-n-propylamine; tertiary amines such as triethylamine and methyldiethylamine; quaternary ammonium salts such as tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrabutylammonium hydroxide and choline Alcohol alcohols such as dimethylethanolamine and triethanolamine; pyrrole, piperidine, 1,8-diazabicyclo [5.4.0] undec-7-ene, 1,5-diazabicyclo [4.3.0] nona-5 -En, N-Me Cyclic amines such as Rupiroridon; and the like.
- alkaline compounds can be
- aqueous medium of the alkaline aqueous solution water; water-soluble organic solvents such as methanol and ethanol can be used.
- the alkaline aqueous solution may have a surfactant added in an appropriate amount.
- a paddle method, a spray method, a dipping method, or the like is used as a method of bringing the developer into contact with the resin film having the latent image pattern.
- the development is usually appropriately selected in the range of 0 to 100 ° C., preferably 5 to 55 ° C., more preferably 10 to 30 ° C., and usually 30 to 180 seconds.
- the resin film on which the target pattern is formed in this manner can be rinsed with a rinsing liquid in order to remove the development residue, if necessary. After the rinse treatment, the remaining rinse liquid is removed with compressed air or compressed nitrogen. Furthermore, if necessary, in order to deactivate the photoacid generator (D) contained in the resin composition, the entire surface of the electronic component can be irradiated with actinic radiation. For irradiation with actinic radiation, the method exemplified in the formation of the latent image pattern can be used.
- the resin film may be heated simultaneously with irradiation or after irradiation. Examples of the heating method include a method of heating an electronic component in a hot plate or an oven. The temperature is usually in the range of 100 to 300 ° C, preferably 120 to 200 ° C.
- the resin film can be subjected to a crosslinking reaction after being patterned.
- Crosslinking may be performed according to the method described above.
- the resin composition of the present invention contains the binder resin (A), the aromatic compound (B) represented by the general formula (1), and the crosslinking agent (C).
- the resin film obtained using this resin composition is excellent in heat resistance, water resistance, thermal shock resistance and solvent resistance. Therefore, the resin film obtained using such a resin composition of the present invention can be suitably used for electronic components, particularly electronic components manufactured by wafer level package technology.
- a resin composition was spin-coated on a silicon wafer on which an aluminum thin film was formed to a thickness of 100 nm, and then heated at 120 ° C. for 2 minutes using a hot plate, and then in a nitrogen atmosphere, By curing at 200 ° C. for 60 minutes, a resin film having a thickness of 10 ⁇ m was formed to obtain a laminate. And after cutting the obtained laminated body into a predetermined
- the glass transition temperature (degreeC) of a resin film is measured using a viscoelastic spectrometer (SII nanotechnology company, DMS6100 standard type), and heat resistance is evaluated on the following references
- C Glass transition temperature is lower than 150 ° C.
- a resin composition was spin-coated on a silicon wafer having a thickness of 100 nm on a 50 nm thick titanium film, and then heated at 120 ° C. for 2 minutes using a hot plate. Then, a laminate was obtained by forming a resin film having a thickness of 10 ⁇ m by curing under a nitrogen atmosphere at 200 ° C. for 60 minutes. And after putting the obtained laminated body in a high-temperature high-humidity tank with a temperature of 130 ° C. and a humidity of 85 RH% for 200 hours, the laminated body was taken out and a cross-cut test was performed on the resin film forming the laminated body. .
- a resin composition is spin coated on a thermal shock evaluation substrate having a patterned copper wiring on a silicon wafer, heated at 120 ° C. for 2 minutes, and then at 200 ° C. for 60 minutes in a nitrogen atmosphere.
- a sample for evaluation was obtained by forming a resin film having a film thickness of 10 ⁇ m by curing under the above conditions.
- the obtained sample for evaluation was subjected to a thermal shock test using a thermal shock tester (manufactured by Tabai Especs) at -55 ° C / 30 minutes and 150 ° C / 30 minutes as one cycle to obtain a resin film. The number of cycles until cracks occurred was confirmed, and the thermal shock resistance was evaluated according to the following criteria.
- C Cracks occurred before reaching 1000 cycles.
- the polymerization reaction liquid was obtained by charging into a pressure-resistant reactor and making it react at 80 degreeC for 4 hours, stirring.
- the obtained polymerization reaction liquid was put in an autoclave and stirred for 5 hours at 150 ° C. under a hydrogen pressure of 4 MPa to perform a hydrogenation reaction, thereby obtaining a polymer solution containing the cyclic olefin polymer (A-1). .
- the resulting cyclic olefin polymer (A-1) had a polymerization conversion rate of 99.7%, a polystyrene-equivalent weight average molecular weight of 7,150, a number average molecular weight of 4,690, a molecular weight distribution of 1.52, and a hydrogenation rate. was 99.7%.
- the solid content concentration of the obtained polymer solution of the cyclic olefin polymer (A-1) was 34.4% by weight.
- Comparative Examples 1 to 3 A resin composition was prepared and evaluated in the same manner as in Example 1 except that the compounds shown in Table 1 were used in the amounts shown in Table 1. The results are shown in Table 1.
- each compound shown in Table 1 is as follows.
- a resin film obtained using a resin composition containing a binder resin (A), an aromatic compound (B) represented by the general formula (1), and a crosslinking agent (C) was excellent in all of heat resistance, water resistance, thermal shock resistance, and solvent resistance (Examples 1 to 4).
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Abstract
Description
〔1〕バインダー樹脂(A)、下記一般式(1)で表される芳香族化合物(B)、及び架橋剤(C)を含有する樹脂組成物、
〔2〕光酸発生剤(D)をさらに含有する前記〔1〕に記載の樹脂組成物、
〔3〕前記光酸発生剤(D)が、キノンジアジド化合物である前記〔2〕に記載の樹脂組成物、
〔4〕前記バインダー樹脂(A)が、プロトン性極性基を有する環状オレフィン重合体である前記〔1〕~〔3〕のいずれかに記載の樹脂組成物、
〔5〕前記芳香族化合物(B)が、下記一般式(2)で表される化合物である前記〔1〕~〔4〕のいずれかに記載の樹脂組成物、
〔6〕前記芳香族化合物(B)が、前記一般式(2)において、R1~R4,R6,R7のうち、2つが水酸基であり、1つが炭素数1~12の脂肪族炭化水素基であり、残りが水素原子である化合物、または、前記一般式(2)において、R1~R4,R6,R7のうち、3つが水酸基であり、残りが水素原子である化合物である前記〔5〕に記載の樹脂組成物、
〔7〕前記バインダー樹脂(A)100重量部に対する、前記芳香族化合物(B)の含有量が0.01~30重量部である前記〔1〕~〔6〕のいずれかに記載の樹脂組成物、
〔8〕前記架橋剤(C)が、エポキシ基含有架橋剤である前記〔1〕~〔7〕のいずれかに記載の樹脂組成物、ならびに、
〔9〕前記〔1〕~〔8〕のいずれかに記載の樹脂組成物からなる樹脂膜を備える電子部品、
が提供される。
本発明で用いるバインダー樹脂(A)としては、特に限定されないが、プロトン性極性基を有する環状オレフィン重合体(A1)、アクリル樹脂(A2)、ポリイミド、またはその前駆体(A3)、ポリベンゾオキサゾール、またはその前駆体(A4)、ポリシロキサン(A5)、又はフェノール樹脂(A6)であることが好ましく、これらの中でも、本発明の樹脂組成物の耐水性をより高くする観点から、プロトン性極性基を有する環状オレフィン重合体(A1)が特に好ましい。
これらのバインダー樹脂(A)は、それぞれ単独で用いてもよく、又は2種以上を併用してもよい。
本発明において、プロトン性極性基を有する環状オレフィン樹脂に結合しているプロトン性極性基の数に特に限定はなく、また、相異なる種類のプロトン性極性基が含まれていてもよい。
これら単量体(b2)は、それぞれ単独で用いてもよく、2種以上を組み合わせて用いてもよい。
これら単量体(b3)は、それぞれ単独で用いてもよく、2種以上を組み合わせて用いてもよい。
プロトン性極性基を有しない重合体は、上述した単量体(b1)及び(b2)のうち少なくとも一種と、必要に応じて単量体(b3)とを任意に組み合わせて重合することによって得ることができる。
このような化合物の具体例としては、アクリル酸、メタクリル酸、アンゲリカ酸、チグリン酸、オレイン酸、エライジン酸、エルカ酸、ブラシジン酸、マレイン酸、フマル酸、シトラコン酸、メサコン酸、イタコン酸、アトロパ酸、ケイ皮酸等の不飽和カルボン酸;アリルアルコール、メチルビニルメタノール、クロチルアルコール、メタリルアルコール、1-フェニルエテン-1-オール、2-プロペン-1-オール、3-ブテン-1-オール、3-ブテン-2-オール、3-メチル-3-ブテン-1-オール、3-メチル-2-ブテン-1-オール、2-メチル-3-ブテン-2-オール、2-メチル-3-ブテン-1-オール、4-ペンテン-1-オール、4-メチル-4-ぺンテン-1-オール、2-ヘキセン-1-オール等の不飽和アルコール;等が挙げられる。
これら変性剤を用いた重合体の変性反応は、常法に従えばよく、通常、ラジカル発生剤の存在下で行われる。
アクリル基を有するカルボン酸無水物の具体例としては、無水マレイン酸、シトラコン酸無水物等が挙げられる。
エポキシ基含有アクリレート化合物の具体例としては、アクリル酸グリシジル、メタクリル酸グリシジル、α-エチルアクリル酸グリシジル、α-n-プロピルアクリル酸グリシジル、α-n-ブチルアクリル酸グリシジル、アクリル酸-3,4-エポキシブチル、メタクリル酸-3,4-エポキシブチル、アクリル酸-6,7-エポキシヘプチル、メタクリル酸-6,7-エポキシヘプチル、α-エチルアクリル酸-6,7-エポキシヘプチル、アクリル酸-3,4-エポキシシクロヘキシルメチル、メタクリル酸-3,4-エポキシシクロヘキシルメチル等が挙げられる。
オキセタン基含有アクリレート化合物の具体例としては、(メタ)アクリル酸(3-メチルオキセタン-3-イル)メチル、(メタ)アクリル酸(3-エチルオキセタン-3-イル)メチル、(メタ)アクリル酸(3-メチルオキセタン-3-イル)エチル、(メタ)アクリル酸(3-エチルオキセタン-3-イル)エチル、(メタ)アクリル酸(3-クロロメチルオキセタン-3-イル)メチル、(メタ)アクリル酸(オキセタン-2-イル)メチル、(メタ)アクリル酸(2-メチルオキセタン-2-イル)メチル、(メタ)アクリル酸(2-エチルオキセタン-2-イル)メチル、(1-メチル-1-オキセタニル-2-フェニル)-3-(メタ)アクリレート、(1-メチル-1-オキセタニル)-2-トリフロロメチル-3-(メタ)アクリレート、及び(1-メチル-1-オキセタニル)-4-トリフロロメチル-2-(メタ)アクリレート等が挙げられる。
これらのうち、(メタ)アクリル酸、無水マレイン酸、(メタ)アクリル酸グリシジル、メタクリル酸-6,7-エポキシヘプチル等が好ましい。
これらのなかでも、メチル(メタ)アクリレート、ブチル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、2-メチルシクロヘキシル(メタ)アクリレート、ベンジル(メタ)アクリレート、トリシクロ[5.2.1.0 2 , 6 ]デカン-8-イル(メタ)アクリレート、N-フェニルマレイミド及びN-シクロヘキシルマレイミド等が好ましい。
これらの化合物は、それぞれ単独で用いてもよく、2種以上を組み合わせて用いてもよい。
上記単量体の重合方法は、常法に従えばよく、例えば、懸濁重合法、乳化重合法、溶液重合法等が採用される。
(R10)p-Si-(OR11)4-p (4)
これらのオルガノシランのうち、得られる樹脂膜の耐クラック性や硬度の点から3官能性シランが好ましく用いられる。これらのオルガノシランは単独で使用しても、2種以上を組み合わせて使用してもよい。
また、バインダー樹脂(A)の分子量分布は、重量平均分子量/数平均分子量(Mw/Mn)比で、通常、4以下、好ましくは3以下、より好ましくは2.5以下である。
バインダー樹脂(A)の重量平均分子量(Mw)や分子量分布(Mw/Mn)は、テトラヒドロフラン等の溶媒を溶離液としたゲル・パーミエーション・クロマトグラフィー(GPC)により、ポリスチレン換算値として求められる値である。
本発明の樹脂組成物は、下記一般式(1)で表される芳香族化合物(B)(以下、適宜、「芳香族化合物(B)」と略記する。)を含有する。当該芳香族化合物(B)は、架橋剤(C)と反応して、本発明の樹脂組成物の架橋密度を上げて耐水性や耐溶剤性を高めることができると考えられる。
レゾルシノール、2-メチルレゾルシノール、2-ブチルレゾルシノール、2-オクチルレゾルシノール、2,4-ジメチルレゾルシノール、2,4-ジエチルレゾルシノール、2,4-ジペンチルレゾルシノール、2,4-ジイソプロピルレゾルシノール、2,5-ジメチルレゾルシノール、2-メチル5-tert-ブチルレゾルシノール、2,5-ジオクチルレゾルシノール、4,6-ジメチルレゾルシノール、4,6-ジブチルレゾルシノール、4,6-ジクロロレゾルシノール、4,6-ジブロモレゾルシノール、4-クロロ6-メチルレゾルシノール、2,4,5-トリメチルレゾルシノールなどのレゾルシノール類;
p-ヒドロキノン、2-メチルp-ヒドロキノン、2-エチルp-ヒドロキノン、2-ヘキシルp-ヒドロキノン、2-イソプロピルp-ヒドロキノン、2,5-ジメチルp-ヒドロキノン、2,5-ジエチルp-ヒドロキノン、2,5-ジtert-ブチルp-ヒドロキノン、2,5-ジオクチルp-ヒドロキノン、2,3-ジメチルp-ヒドロキノン、2,6-ジエチルp-ヒドロキノン、2,4-ジペンチルp-ヒドロキノン、2,5-ジクロロp-ヒドロキノン、2,5-ジブロモp-ヒドロキノン、2-メチル5-エチルp-ヒドロキノン、2-メチル5-tert-ブチルp-ヒドロキノンなどのp-ヒドロキノン類;
フロログリシノール、2-メチルフロログリシノール、2,4-ジブチルフロログリシノール、2,4,6-トリブロモフロログリシノール、2,4,6-トリクロロフロログリシノールなどのフロログリシノール類;
1,2,3-トリヒドロキシベンゼン、1,2,3-トリヒドロキシ4-メチルベンゼン、1,2,3-トリヒドロキシ5-ブチルベンゼン、1,2,3-トリヒドロキシ4,6-ジブロモベンゼン、1,2,3-トリヒドロキシ4,5,6-トリメチルベンゼンなどの1,2,3-トリヒドロキシベンゼン類;
1,2,4-トリヒドロキシベンゼン、1,2,4-トリヒドロキシ5-メチルベンゼン、1,2,4-トリヒドロキシ3,5-ジメチルベンゼン、1,2,4-トリヒドロキシ3,5,6-トリブロモベンゼンなどの1,2,4-トリヒドロキシベンゼン類;
1,2-ジヒドロキシナフタレン、1,3-ジヒドロキシナフタレン、2,3-ジヒドロキシナフタレン、1,6-ジヒドロキシナフタレン、2,6-ジヒドロキシナフタレン、1,7-ジヒドロキシナフタレン、2,7-ジヒドロキシナフタレンなどのジヒドロキシナフタレン類;
1,4-ジヒドロキシアントラセン、9,10-ジヒドロキシアントラセンなどのヒドロキシアントラセン類;
などが挙げられる。
本発明の樹脂組成物は、バインダー樹脂(A)及び芳香族化合物(B)に加えて、架橋剤(C)を含有する。架橋剤(C)としては、加熱により架橋剤分子間に架橋構造を形成するものや、バインダー樹脂(A)と反応して樹脂分子間に架橋構造を形成するものであり、具体的には、2以上の反応性基を有する化合物が挙げられる。また、上述の通り、架橋剤(C)は、芳香族化合物(B)と反応して、本発明の樹脂組成物の架橋密度を上げることができると考えられる。
このような反応性基を有する化合物としては、特に限定されないが、例えば、エポキシ基含有架橋剤や、アルコキシメチル基含有架橋剤、メチロール基含有架橋剤、オキセタン基含有架橋剤、イソシアネート基含有架橋剤、ブロックイソシアネート基含有架橋剤、オキサゾリン基含有架橋剤、マレイミド基含有架橋剤、(メタ)アクリレート基含有架橋剤などが挙げられる。これらの中でも、エポキシ基含有架橋剤が好ましい。
分子内に2つ以上のアルコキシメチル基、またはメチロール基を含む化合物は、それぞれ単独で、又は2種以上を組み合わせて用いることができる。
これらのなかでも、反応性が高いという点より、N,N,N’,N’,N’’,N’’-ヘキサメトキシメチルメラミンが好ましい。
また、本発明の樹脂組成物は、バインダー樹脂(A)、芳香族化合物(B)及び架橋剤(C)に加えて、光酸発生剤(D)をさらに含有するものであってもよい。光酸発生剤(D)を含有させることで、紫外線や電子線等の放射線の照射により、光酸発生剤(D)が化学反応を引き起こすことで、樹脂組成物により形成される樹脂膜のアルカリ溶解性を変化させることができ、これにより得られる樹脂膜をパターン化可能なものとすることができる。
これらの光酸発生剤(D)は、それぞれ単独で、又は2種以上を組み合わせて用いることができる。
また、本発明の樹脂組成物には、さらに、溶剤が含有されていてもよい。溶剤としては、特に限定されず、樹脂組成物の溶剤として公知のもの、例えばアセトン、メチルエチルケトン、シクロペンタノン、2-ヘキサノン、3-ヘキサノン、2-ヘプタノン、3-ヘプタノン、4-ヘプタノン、2-オクタノン、3-オクタノン、4-オクタノンなどの直鎖のケトン類;n-プロピルアルコール、イソプロピルアルコール、n-ブチルアルコール、シクロヘキサノールなどのアルコール類;エチレングリコールジメチルエーテル、エチレングリコールジエチルエーテル、ジオキサンなどのエーテル類;エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテルなどのアルコールエーテル類;ギ酸プロピル、ギ酸ブチル、酢酸プロピル、酢酸ブチル、プロピオン酸メチル、プロピオン酸エチル、酪酸メチル、酪酸エチル、乳酸メチル、乳酸エチルなどのエステル類;セロソルブアセテート、メチルセロソルブアセテート、エチルセロソルブアセテート、プロピルセロソルブアセテート、ブチルセロソルブアセテートなどのセロソルブエステル類;プロピレングリコール、プロピレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、プロピレングリコールモノブチルエーテルなどのプロピレングリコール類;ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールメチルエチルエーテルなどのジエチレングリコール類;γ-ブチロラクトン、γ-バレロラクトン、γ-カプロラクトン、γ-カプリロラクトンなどの飽和γ-ラクトン類;トリクロロエチレンなどのハロゲン化炭化水素類;トルエン、キシレンなどの芳香族炭化水素類;ジメチルアセトアミド、ジメチルホルムアミド、N-メチルアセトアミドなどの極性溶媒などが挙げられる。これらの溶剤は、単独でも2種以上を組み合わせて用いてもよい。溶剤の含有量は、バインダー樹脂(A)100重量部に対して、好ましくは10~10000重量部、より好ましくは50~5000重量部、さらに好ましくは100~1000重量部の範囲である。なお、樹脂組成物に溶剤を含有させる場合には、溶剤は、通常、樹脂膜形成後に除去されることとなる。
混合の方法は特に限定されないが、樹脂組成物を構成する各成分を溶剤に溶解又は分散して得られる溶液又は分散液を混合するのが好ましい。これにより、樹脂組成物は、溶液又は分散液の形態で得られる。
本発明の電子部品は、上述した本発明の樹脂組成物からなる樹脂膜を有する。
潜像パターンを有する樹脂膜に現像液を接触させる方法としては、例えば、パドル法、スプレー法、ディッピング法等の方法が用いられる。現像は、通常、0~100℃、好ましくは5~55℃、より好ましくは10~30℃の範囲で、通常、30~180秒間の範囲で適宜選択される。
さらに、必要に応じて、樹脂組成物に含有させた光酸発生剤(D)を失活させるために、電子部品全面に、活性放射線を照射することもできる。活性放射線の照射には、上記潜像パターンの形成に例示した方法を利用できる。照射と同時に、又は照射後に樹脂膜を加熱してもよい。加熱方法としては、例えば、電子部品をホットプレートやオーブン内で加熱する方法が挙げられる。温度は、通常、100~300℃、好ましくは120~200℃の範囲である。
なお、各特性の定義及び評価方法は、以下のとおりである。
スパッタリング装置を用いて、アルミニウム薄膜が100nmの膜厚で形成されたシリコンウエハ上に、樹脂組成物をスピンコートしたのち、ホットプレートを用いて120℃で2分間加熱し、次いで、窒素雰囲気下、200℃で60分間の条件で硬化させることで、膜厚10μmの樹脂膜を形成させ、積層体を得た。そして、得られた積層体を、所定の大きさに切断した後、アルミニウム薄膜を0.1mol/Lの塩酸水溶液にて溶解させて剥離させ、剥離したフィルムを乾燥させることで樹脂膜を得た。そして、得られた樹脂膜について、粘弾性スペクトロメータ(SIIナノテクノロジー社、DMS6100標準型)を用いて、樹脂膜のガラス転移温度(℃)を測定し、以下の基準にて、耐熱性を評価した。ガラス転移温度が高いほど、耐熱性に優れていると判断できる。
A:ガラス転移温度が160℃以上
B:ガラス転移温度が150℃以上、160℃未満
C:ガラス転移温度が150℃未満
スパッタリング装置を用いて、50nm厚のチタン膜上に、銅を100nmの膜厚で形成されたシリコンウエハ上に、樹脂組成物をスピンコートしたのち、ホットプレートを用いて120℃で2分間加熱し、次いで、窒素雰囲気下、200℃で60分間の条件で硬化させることで、膜厚10μmの樹脂膜を形成することで、積層体を得た。そして、得られた積層体を、温度130℃、湿度85RH%の高温高湿槽中に、200時間入れた後、積層体を取り出し、積層体を形成する樹脂膜について、クロスカット試験を行った。具体的には、まず、カッターナイフを用いて、積層体を形成する樹脂膜に1mm×1mmの大きさにて、10×10=100個の碁盤目を形成した。そして、碁盤目部分にセロハンテープを強く圧着して、セロハンテープの端を45°の角度で一気に剥がし、樹脂膜の残存割合(スパッタリング装置を用いて、50nm厚のチタン膜上に、銅を100nmの膜厚で形成されたシリコンウエハ上に残った樹脂膜の割合)を求め、以下の基準にて、耐水性(高温高湿試験後の密着性)を評価した。
A:樹脂膜の残存割合が90%以上
B:樹脂膜の残存割合が80%以上、90%未満
C:樹脂膜の残存割合が80%未満
シリコンウエハ上にパターン状の銅配線を有する熱衝撃用の評価基板の上に、樹脂組成物をスピンコートしたのち、120℃で2分間加熱して、次いで、窒素雰囲気下、200℃で60分間の条件で硬化させることで、膜厚10μmの樹脂膜を形成することで、評価用サンプルを得た。そして、得られた評価用サンプルについて、熱衝撃試験器(タバイエスペックス社製)を用いて、-55℃/30分及び150℃/30分を1サイクルとして、熱衝撃試験を行い、樹脂膜にクラックが発生するまでのサイクル数を確認し、以下の基準にて、耐熱衝撃性を評価した。
A:1000サイクル経過後もクラックの発生なし。
C:1000サイクル到達前にクラックが発生。
シリコンウエハ上に、樹脂組成物をスピンコートしたのち、ホットプレートを用いて120℃で2分間加熱し、次いで、窒素雰囲気下、200℃で60分間の条件で硬化させることで、膜厚10μmの樹脂膜を形成することで、積層体を得た。そして、得られた積層体を、N-メチル-2ピロリドン中に、室温下、10分間浸漬させた後、浸漬後の樹脂膜について、膜厚の変化の測定及びクラックの有無の確認を行い、以下の基準にて、耐溶剤性を評価した。
A:樹脂膜の膜厚の変化量が1%未満、かつ、樹脂膜にクラックが発生していない。
B:樹脂膜の膜厚の変化量が1%以上、かつ、樹脂膜にクラックが発生していない。
C:樹脂膜にクラックが発生。
<環状オレフィン重合体(A-1)の調製>
N-フェニル-ビシクロ[2.2.1]ヘプト-5-エン-2,3-ジカルボキシイミド(NBPI)40モル%、及び4-ヒドロキシカルボニルテトラシクロ[6.2.1.13,6.02,7]ドデカ-9-エン(TCDC)60モル%からなる単量体混合物100部、1,5-ヘキサジエン2.0部、(1,3-ジメシチルイミダゾリン-2-イリデン)(トリシクロヘキシルホスフィン)ベンジリデンルテニウムジクロリド(Org.Lett.,第1巻,953頁,1999年 に記載された方法で合成した)0.02部、及びジエチレングリコールエチルメチルエーテル200部を、窒素置換したガラス製耐圧反応器に仕込み、攪拌しつつ80℃にて4時間反応させて重合反応液を得た。
バインダー樹脂(A)として、合成例1で得られた環状オレフィン重合体(A-1)の重合体溶液291部(環状オレフィン重合体(A-1)として100部)、芳香族化合物(B)として、4-メチルカテコール(上記一般式(2)において、R1=OH、R2=OH、R3=H、R4=CH3、R6=H、R7=Hである化合物)5部、架橋剤(C)として、エポキシ化ブタンテトラカルボン酸テトラキス(3-シクロヘキセニルメチル)修飾ε-カプロラクトン(商品名「エポリードGT401」、ダイセル化学工業社製、脂肪族環状4官能性のエポキシ樹脂)30部、同じく架橋剤(C)として、N,N,N’,N’,N’’,N’’-ヘキサメトキシメチルメラミン(商品名「ニカラックMW-100LM」、三和ケミカル社製)10部、シランカップリング剤として、γ-グリシドキシプロピルトリメトキシシラン(商品名「Z6040」、東レ・ダウコーニング社製)3部、及び、溶剤として、ジエチレングリコールエチルメチルエーテル160部を混合し、溶解させた後、孔径0.45μmのポリテトラフルオロエチレン製フィルターでろ過して樹脂組成物を調製した。
表1に示す化合物を、表1に示す量使用した以外は、実施例1と同様にして、樹脂組成物を調製し、同様に評価を行った。結果を表1に示す。
表1に示す化合物を、表1に示す量使用した以外は、実施例1と同様にして、樹脂組成物を調製し、同様に評価を行った。結果を表1に示す。
・バインダー樹脂(A)「環状オレフィン重合体(A-1)」;製造例1で得られた環状オレフィン重合体(A-1)
・バインダー樹脂(A)「アクリル重合体(マルカリンカーCMM)」;アクリル重合体(商品名「マルカリンカーCMM」、丸善石油化学社製、p-ヒドロキシスチレンとメチルメタクリレートとの共重合体)
・芳香族化合物(B)「4-メチルカテコール」;4-メチルカテコール(上記一般式(2)において、R1=OH、R2=OH、R3=H、R4=CH3、R6=H、R7=Hである化合物)
・芳香族化合物(B)「1,2,3-トリヒドロキシベンゼン」;1,2,3-トリヒドロキシベンゼン(上記一般式(2)において、R1=OH、R2=OH、R3=OH、R4=H、R6=H、R7=Hである化合物)
・芳香族化合物(B)「フロログリシノール」;フロログリシノール(上記一般式(2)において、R1=OH、R2=H、R3=OH、R4=H、R6=OH、R7=Hである化合物)
・芳香族化合物(B)以外の芳香族化合物「2,5-ジメチルフェノール」;2,5-ジメチルフェノール(上記一般式(2)において、R1=OH、R2=CH3、R3=H、R4=H、R6=CH3、R7=Hである化合物)
・芳香族化合物(B)以外の芳香族化合物「フェノールノボラック樹脂(PAPS-PN2)」;フェノールノボラック樹脂(商品名「PAPS-PN2」、旭有機材工業社製、中分子量タイプ)
・架橋剤(C)「エポリード GT401」;エポキシ化ブタンテトラカルボン酸テトラキス(3-シクロヘキセニルメチル)修飾ε-カプロラクトン(商品名「エポリードGT401」、ダイセル化学工業社製、脂肪族環状4官能性のエポキシ樹脂)
・架橋剤(C)「セロキサイド 2081」;ε-カプロラクトン変性3’,4’-エポキシシクロヘキシルメチル-3,4-エポキシシクロヘキサンカルボキシレート(商品名「セロキサイド 2081」、ダイセル化学工業社製)
・架橋剤(C)「EXA-4816」;長鎖ビスフェノールA型エポキシ樹脂(商品名「EXA-4816」、DIC社製)
・架橋剤(C)「ニカラック MW100LM」;N,N,N’,N’,N’’,N’’-ヘキサメトキシメチルメラミン(商品名「ニカラックMW-100LM」、三和ケミカル社製)
・架橋剤(C)「HMOM-TPHAP-GB」;4, 4’,4’ ’‐(エチリデン)トリスフェノールなどのヘキサメトキシメチル置換化合物(商品名「HMOM-TPHAP-GB」、本州化学工業社製)
・光酸発生剤「TS200」;4,4’-[1-[4-[1-[4-ヒドロキシフェニル]-1-メチルエチル]フェニル]エチリデン]ビスフェノール(1モル)と1,2-ナフトキノンジアジド-5-スルホン酸クロライド(2.0モル)との縮合物(商品名「TS200」、東洋合成株式会社製)
・シランカップリング剤「Z6040」;γ-グリシドキシプロピルトリメトキシシラン(商品名「Z6040」、東レ・ダウコーニング社製)
・シランカップリング剤「Z6883」;3-フェニルアミノプロピルトリメトキシシラン(商品名「Z6883」、東レ・ダウコーニング社製)
また、上記一般式(1)で表される芳香族化合物(B)を配合しなかった場合には、得られる樹脂膜は、耐水性に劣るものであった(比較例2)。
さらに、上記一般式(1)で表される芳香族化合物(B)の代わりに、フェノールノボラック樹脂を使用した場合には、得られる樹脂膜は、耐熱衝撃性に劣るものであった(比較例3)。
Claims (9)
- バインダー樹脂(A)、下記一般式(1)で表される芳香族化合物(B)、及び架橋剤(C)を含有する樹脂組成物。
(上記一般式(1)中、R1~R8は、それぞれ独立して、水素原子、水酸基、カルボキシル基、置換基を有していてもよい炭素数1~12の脂肪族炭化水素基、置換基を有していてもよい炭素数6~12の芳香族炭化水素基である。m=0~2の整数であり、m=0のとき、R1~R4,R6,R7の少なくとも2つは水酸基であり、m=1又は2のとき、R1~R8の少なくとも2つは水酸基であり、mが2以上である場合、一般式(1)で表される構造に関わらず、3個以上存在するベンゼン環は互いに任意の位置で縮合したものであってもよい。) - 光酸発生剤(D)をさらに含有する請求項1に記載の樹脂組成物。
- 前記光酸発生剤(D)が、キノンジアジド化合物である請求項2に記載の樹脂組成物。
- 前記バインダー樹脂(A)が、プロトン性極性基を有する環状オレフィン重合体である請求項1~3のいずれかに記載の樹脂組成物。
- 前記芳香族化合物(B)が、
前記一般式(2)において、R1~R4,R6,R7のうち、2つが水酸基であり、1つが炭素数1~12の脂肪族炭化水素基であり、残りが水素原子である化合物、または、
前記一般式(2)において、R1~R4,R6,R7のうち、3つが水酸基であり、残りが水素原子である化合物
である請求項5に記載の樹脂組成物。 - 前記バインダー樹脂(A)100重量部に対する、前記芳香族化合物(B)の含有量が0.01~30重量部である請求項1~6のいずれかに記載の樹脂組成物。
- 前記架橋剤(C)が、エポキシ基含有架橋剤である請求項1~7のいずれかに記載の樹脂組成物。
- 請求項1~8のいずれかに記載の樹脂組成物からなる樹脂膜を備える電子部品。
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- 2016-08-25 JP JP2017537798A patent/JPWO2017038620A1/ja active Pending
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- 2016-08-25 US US15/755,110 patent/US20180273722A1/en not_active Abandoned
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2019104900A (ja) * | 2017-12-13 | 2019-06-27 | キヤノン株式会社 | 硬化性樹脂組成物 |
| JP7207973B2 (ja) | 2017-12-13 | 2023-01-18 | キヤノン株式会社 | 硬化性樹脂組成物 |
| US12297318B2 (en) | 2017-12-13 | 2025-05-13 | Canon Kabushiki Kaisha | Curable resin composition |
| KR20200029339A (ko) * | 2018-09-10 | 2020-03-18 | 쇼와 덴코 가부시키가이샤 | 감광성 수지 조성물, 유기 el 소자 격벽, 및 유기 el 소자 |
| JP2020042150A (ja) * | 2018-09-10 | 2020-03-19 | 昭和電工株式会社 | 感光性樹脂組成物、有機el素子隔壁、及び有機el素子 |
| KR20210153012A (ko) * | 2018-09-10 | 2021-12-16 | 쇼와 덴코 가부시키가이샤 | 감광성 수지 조성물, 유기 el 소자 격벽, 및 유기 el 소자 |
| KR102353011B1 (ko) * | 2018-09-10 | 2022-01-19 | 쇼와 덴코 가부시키가이샤 | 감광성 수지 조성물, 유기 el 소자 격벽, 및 유기 el 소자 |
| KR102479154B1 (ko) * | 2018-09-10 | 2022-12-20 | 쇼와 덴코 가부시키가이샤 | 감광성 수지 조성물, 유기 el 소자 격벽, 및 유기 el 소자 |
| US11599023B2 (en) | 2018-09-10 | 2023-03-07 | Showa Denko K.K. | Photosensitive resin composition, organic EL element barrier rib, and organic EL element |
| KR20200096859A (ko) * | 2019-02-06 | 2020-08-14 | 쇼와 덴코 가부시키가이샤 | 감광성 수지 조성물, 유기 el 소자 격벽, 및 유기 el 소자 |
| KR102373040B1 (ko) * | 2019-02-06 | 2022-03-11 | 쇼와 덴코 가부시키가이샤 | 감광성 수지 조성물, 유기 el 소자 격벽, 및 유기 el 소자 |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107922741A (zh) | 2018-04-17 |
| TW201716318A (zh) | 2017-05-16 |
| JPWO2017038620A1 (ja) | 2018-06-14 |
| US20180273722A1 (en) | 2018-09-27 |
| EP3345971A1 (en) | 2018-07-11 |
| KR20180048651A (ko) | 2018-05-10 |
| EP3345971A4 (en) | 2019-04-17 |
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