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WO2009138193A1 - Production de tabac coupé - Google Patents

Production de tabac coupé Download PDF

Info

Publication number
WO2009138193A1
WO2009138193A1 PCT/EP2009/003292 EP2009003292W WO2009138193A1 WO 2009138193 A1 WO2009138193 A1 WO 2009138193A1 EP 2009003292 W EP2009003292 W EP 2009003292W WO 2009138193 A1 WO2009138193 A1 WO 2009138193A1
Authority
WO
WIPO (PCT)
Prior art keywords
tobacco
cut
product size
commodity
tobacco product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/EP2009/003292
Other languages
German (de)
English (en)
Inventor
Dietmar Zielke
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koerber Technologies GmbH
Original Assignee
Hauni Maschinenbau GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hauni Maschinenbau GmbH filed Critical Hauni Maschinenbau GmbH
Publication of WO2009138193A1 publication Critical patent/WO2009138193A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B1/00Preparation of tobacco on the plantation
    • A24B1/04Sifting, sorting, cleaning or removing impurities from tobacco
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/08Blending tobacco
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B5/00Stripping tobacco; Treatment of stems or ribs
    • A24B5/10Stripping tobacco; Treatment of stems or ribs by crushing the leaves with subsequent separating

Definitions

  • the invention relates to a method for producing cut tobacco, wherein tobacco material, preferably of stalks and / or ribs liberated tobacco material, is provided.
  • Tobacco leaves are made of pure leaf tobacco and tobacco ribs, with the leaf tobacco and the tobacco ribs being separated from each other for processing.
  • the tobacco ribs, as well as the leaf tobacco are treated separately, usually conditioning the leaf tobacco, i. a moisture and heat treatment is subjected, as well as cut and dried.
  • the tobacco ribs and cut leaf material, i. the cut tobacco strips mixed together and used for further processing e.g. Flavours etc. subjected.
  • the invention is to produce short-fiber cut tobacco, in particular from tobacco strips or from leaf tobacco, the produced cut tobacco in the production of tobacco strands or cigarettes a good filling power or filling capacity and wherein the effort for the production of cut tobacco, especially from leaf tobacco , should be as simple as possible.
  • the tobacco product is classified and distributed in at least two classes of tobacco commodities
  • At least one tobacco quantity of a tobacco product size class is comminuted once or more times so that one or more tobacco product size subclasses are formed
  • Cut tobacco is cut.
  • cut tobacco is made from leaf tobacco, the cut tobacco being made from individual fractions of tobacco strips, i. dried Blattgut, is produced.
  • the tobacco strips are fractionated by sieving prior to the production of cut tobacco.
  • Leaf tobacco is classified or fractionated by sieving with respect to the particle size, is then produced from the mixture of the individual fractions or Tabakgutint in subsequent steps, a cut tobacco with a defined fiber length distribution.
  • the Thomastabakfasernverander is determined by the particle size distribution of tobacco strips.
  • the invention is based on the idea that the tobacco product or tobacco strips made of leaf tobacco after conditioning and before cutting, for example, by screening devices in several
  • Size classes are divided and stored separately.
  • tobacco is fed to a tobacco product size class of at least one further comminuting stage, so that within the processed tobacco product size class the mean tobacco product diameter is reduced and thus one or more classes of tobacco material sublengths are formed.
  • the comminution can be done, for example, by cutting with a cutting device (cleaver, slicer) or, for example, by smashing in threshing or threshing done.
  • a first size subclass is formed by crushing the tobacco good of a tobacco product size class once.
  • a second subclass of the same tobacco product size class is formed by further shredding tobacco of the first class of tobacco commodity subclass.
  • Tabakgut excessivenunterstingn and / or from the tobacco of a Tabakgut bodinction provided a tobacco blend amount to be cut, which are then cut in a cutting device to tobacco fibers or cut tobacco from pure leaf tobacco.
  • the tobacco is shredded by several classes of tobacco commodity before the formation of the cut tobacco at least once again, it is achieved that a total cut tobacco with shorter tobacco fibers (on average) within the so-called "blade line" is achieved so that an altered fiber length distribution in the cut tobacco achieved that is, more short fibers are present in the cut tobacco than in a cut tobacco, in which no fractionation by size and no crushing (omitting the procedural feature a) and b)) is formed.
  • the fiber length distribution of the cut tobacco can not be influenced and is only or directly dependent on the existing size distribution of the tobacco strips.
  • the cut tobacco produced by the process according to the invention has a smaller proportion of longer fibers than the cut tobacco which is obtained after conditioning from the tobacco strips according to the previous manufacturing method, wherein the proportion of very short tobacco fibers, the so-called short tobacco, not significantly by the inventive Shredding steps of larger tobacco strips is increased.
  • the divided fractions or tobacco product size classes are stored separately, with a predetermined size distribution or a predetermined degree of comminution of the tobacco product then being selectively produced within the tobacco product size classes.
  • the shredding of the tobacco product size classes can be carried out with choppers or Entrippanlagen or the like.
  • cut tobacco is obtained from leaf tobacco having a limited maximum fiber length determined by the largest tobacco strips.
  • the cut tobacco produced according to the invention also has a small proportion of short fibers or short tobacco, ie less than 3 mm, so that during the further processing of the cut tobacco a high filling power or filling capacity is achieved with cigarettes produced therefrom.
  • the method is characterized in that the mean tobacco diameter of a tobacco product size class whose tobacco is not comminuted is smaller than the mean tobacco diameter of a tobacco product size class whose tobacco is comminuted, in particular the average tobacco diameter of the tobacco product size classes differ ,
  • a simplified process management is achieved by interposing the tobacco of at least one or more classes of tobacco commodity and / or tobacco commodity subclasses so that sufficient tobacco is present to provide a corresponding amount of tobacco mix to be cut.
  • the tobacco quantities of at least one or more tobacco product size classes and / or tobacco product size sub-classes which are added to the tobacco mixture quantity are metered and / or regulated in order to provide the tobacco mixture quantity in a predetermined mixing ratio.
  • a corresponding metering device for the tobacco crop size classes and / or tobacco crop size subclasses is provided in each case.
  • a control device for the Tabakgut apartntren and / or Tabakgut bodinunterstingn provided, wherein preferably the cut tobacco mixture amount is detected by means of one or more corresponding sensors in view of their mixing ratio of the tobacco fiber lengths or on the Tabakmaschinen- distribution. Based on the recorded distribution of tobacco By means of the control device, the dosing devices for the tobacco of the tobacco product size classes and / or tobacco product size subclasses are adjusted or regulated by means of the regulating device.
  • tobacco products prepared, in particular conditioned, tobacco or processed, in particular conditioned, tobacco strips, in particular made from leaf tobacco, are provided.
  • tobacco particles are added to the cut tobacco, in particular sieved and / or unclassified, so that a homogeneous filling of a cigarette to be subsequently produced is achieved.
  • further tobacco quantities are added to the cut tobacco produced from the tobacco strips in order to provide a specific tobacco mixture for the production of cigarettes.
  • other lead tobaccos or foils or winnowings can be added to the cut tobacco produced according to the invention.
  • Fig. 1 shows schematically a process flow for the production of cut tobacco from sheet material
  • Fig. 2 shows schematically a procedure of another
  • Embodiment of the method for producing cut tobacco Embodiment of the method for producing cut tobacco.
  • the conditioned and still uncut tobacco strips are passed from a conditioning device 10 to a fractionating device 12.
  • the tobacco strips are conveyed, for example, by means of a multi-stage screening device, e.g. a level sieve, classified or fractionated.
  • a multi-stage screening device e.g. a level sieve
  • the classification is determined by the diameter of the sieves of the screening device.
  • tobacco product size class 14 is fed tobacco leaves with a diameter less than or equal to 34 inches, while the second tobacco product size class 24.1 tobacco leaves with a diameter greater than ⁇ A inches be supplied.
  • the tobacco good of the tobacco product size class 14 is then further promoted to a metering device 18 or an intermediate storage.
  • Mixer 20 further promoted to a cutter 22, in which the mixed tobacco is cut into cut tobacco. Subsequently, small and non-fractionated tobacco particles from the fractionating device 12 are added to the cut tobacco.
  • a finer fractionation or classification takes place, so that a plurality of tobacco product size classes 24.1 to 24.3 are formed, which are subsequently comminuted one or more times in the comminuting devices 26.1 to 26.3, so that the tobacco product subclasses formed are subdivided into the Dosing devices 28.1 to 28.3 each between be stored.
  • Mixing device 20 supplied. Subsequently, the tobacco from the mixing device 20 is conveyed to the cutting device 22, so that finely cut tobacco is produced from leaf tobacco, to which additional fine, unclassified tobacco particles are added.
  • the formed cut tobacco is fed to the corresponding devices for further processing and processing.
  • a sensor device 32 On the output side of the cutting device 22, before the admixture of the fine, unclassified tobacco particles to the cut tobacco, a sensor device 32 is provided in order to detect the tobacco fiber length distribution of the cut tobacco. The measurement signals are transmitted by the sensor device 32 to a control device 34, so that the distribution of the tobacco fiber lengths is determined by means of the measured values. This determines the fiber structure of the cut tobacco.
  • the metering devices 18, 28.1 to 28.3 are correspondingly divided or regulated by the control device 34 such that in each case the tobacco quantities of at least one or more classes of tobacco commodity 14, 24.1 to 24.3 and / or the tobacco product subclasses of the tobacco mixture quantity formed to control the feed of the crushed strip fractions or the degree of comminution and the tobacco fiber length distribution in the cut tobacco.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Agronomy & Crop Science (AREA)
  • Manufacture Of Tobacco Products (AREA)

Abstract

L'invention concerne un procédé de production de tabac coupé, selon lequel on obtient un produit de tabac, de préférence exempt de tiges et/ou de nervures. Le procédé est caractérisé en ce qu'il comprend les étapes suivantes : a) le produit de tabac est classé en au moins deux classes de taille dudit produit (14, 24.1, 24.2, 24.3) et distribué; b) au moins une quantité de tabac d'un produit d'une classe de taille (14, 24.1, 24.2, 24.3, 24.3) est fragmentée une ou plusieurs fois, de manière à former une ou plusieurs sous-classes de taille de produit de tabac; c) une quantité de tabac d'une sous-classe de taille de produit de tabac est mélangée avec une quantité de tabac d'une classe de taille de produit de tabac (14, 24.1, 24.2, 24.3) et/ou une quantité de tabac d'une autre sous-classe de taille de produit de tabac, dans un rapport de mélange prédéterminé, de manière à former une quantité de mélange de tabac, et d) dans une étape ultérieure, la quantité de mélange de tabac est coupée en tabac coupé.
PCT/EP2009/003292 2008-05-13 2009-05-08 Production de tabac coupé Ceased WO2009138193A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102008023251.3 2008-05-13
DE200810023251 DE102008023251A1 (de) 2008-05-13 2008-05-13 Herstellung von Schnitttabak

Publications (1)

Publication Number Publication Date
WO2009138193A1 true WO2009138193A1 (fr) 2009-11-19

Family

ID=41016969

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2009/003292 Ceased WO2009138193A1 (fr) 2008-05-13 2009-05-08 Production de tabac coupé

Country Status (2)

Country Link
DE (1) DE102008023251A1 (fr)
WO (1) WO2009138193A1 (fr)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102613678A (zh) * 2012-04-08 2012-08-01 红云红河烟草(集团)有限责任公司 一种基于烟片大小规格进行分类打包的方法
CN102742926A (zh) * 2012-07-06 2012-10-24 红云红河烟草(集团)有限责任公司 一种利用多维度分组技术制备烟丝的方法
CN103086140A (zh) * 2013-01-22 2013-05-08 河南卷烟工业烟草薄片有限公司 一种烟草原料均匀上料方法
CN103126056A (zh) * 2013-03-06 2013-06-05 湖北中烟工业有限责任公司 一种烟草叶片处理新工艺
CN106235380A (zh) * 2016-09-29 2016-12-21 红云红河烟草(集团)有限责任公司 一种利用精细化分组技术制备烟丝的方法
CN106617247A (zh) * 2016-12-29 2017-05-10 云南昆船环保技术有限公司 一种复烤烟叶均匀混配的生产系统及方法
CN107198263A (zh) * 2016-03-18 2017-09-26 秦皇岛烟草机械有限责任公司 一种降低烟丝长度的烟片处理设备
CN107198264A (zh) * 2016-03-18 2017-09-26 秦皇岛烟草机械有限责任公司 一种在线调整烟叶片型规格的工艺
CN108783573A (zh) * 2018-05-30 2018-11-13 滁州卷烟材料厂 一种改善打叶后叶片尺寸均匀性的方法
KR20190011231A (ko) * 2016-05-27 2019-02-01 필립모리스 프로덕츠 에스.에이. 균질화 담배 물질의 제조 방법
CN114098136A (zh) * 2021-12-20 2022-03-01 河南中烟工业有限责任公司 在线改善烟丝结构的方法及处理装置

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111602840B (zh) * 2020-05-26 2022-07-12 云南中烟工业有限责任公司 一种加热卷烟专用稠浆法再造烟叶原料的制备方法
CN113080506B (zh) * 2021-03-30 2023-09-05 福建中烟工业有限责任公司 含青烟叶分切和使用的方法及装置、烟草制品及制作方法
CN113180278B (zh) * 2021-06-11 2023-03-21 河南中烟工业有限责任公司 一种烟叶全配方模块加工方法

Citations (5)

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Publication number Priority date Publication date Assignee Title
DE2921025A1 (de) * 1978-05-23 1979-11-29 Rothmans Of Pall Mall Verfahren zum verarbeiten von tabakblaettern zu zigarettentabak
EP0192053A1 (fr) * 1985-02-16 1986-08-27 Wilh. Quester Machinenfabrik GmbH Dispositif de triage du tabac
DE9000291U1 (de) * 1990-01-12 1990-03-01 Niepmann Traylift Transportsysteme GmbH & Co KG, 5820 Gevelsberg Vorrichtung zum Klassifizieren von Tabak
GB2231770A (en) * 1989-05-26 1990-11-28 Cardwell Machine Company Processing inhomogeneous material such as tobacco
US6394098B1 (en) * 1996-12-17 2002-05-28 Imperial Tobacco Limited Method and apparatus for processing tobacco

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US4074722A (en) * 1976-04-23 1978-02-21 Brown & Williamson Tobacco Corporation Smokable tobacco products and manufacturing methods therefor
GB2131671B (en) * 1982-10-28 1986-04-16 Rothmans Of Pall Mall Tobacco leaf processing

Patent Citations (5)

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DE2921025A1 (de) * 1978-05-23 1979-11-29 Rothmans Of Pall Mall Verfahren zum verarbeiten von tabakblaettern zu zigarettentabak
EP0192053A1 (fr) * 1985-02-16 1986-08-27 Wilh. Quester Machinenfabrik GmbH Dispositif de triage du tabac
GB2231770A (en) * 1989-05-26 1990-11-28 Cardwell Machine Company Processing inhomogeneous material such as tobacco
DE9000291U1 (de) * 1990-01-12 1990-03-01 Niepmann Traylift Transportsysteme GmbH & Co KG, 5820 Gevelsberg Vorrichtung zum Klassifizieren von Tabak
US6394098B1 (en) * 1996-12-17 2002-05-28 Imperial Tobacco Limited Method and apparatus for processing tobacco

Non-Patent Citations (1)

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Title
ERNST VOGES: "Tobacco Encyclopedia", 1984, MAINZER VERLAGSANSTALT, Mainz, ISBN: 3920615077, pages: 3-5,408 - 446, XP002547663 *

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102613678A (zh) * 2012-04-08 2012-08-01 红云红河烟草(集团)有限责任公司 一种基于烟片大小规格进行分类打包的方法
CN102742926A (zh) * 2012-07-06 2012-10-24 红云红河烟草(集团)有限责任公司 一种利用多维度分组技术制备烟丝的方法
CN103086140A (zh) * 2013-01-22 2013-05-08 河南卷烟工业烟草薄片有限公司 一种烟草原料均匀上料方法
CN103126056A (zh) * 2013-03-06 2013-06-05 湖北中烟工业有限责任公司 一种烟草叶片处理新工艺
CN107198263A (zh) * 2016-03-18 2017-09-26 秦皇岛烟草机械有限责任公司 一种降低烟丝长度的烟片处理设备
CN107198264A (zh) * 2016-03-18 2017-09-26 秦皇岛烟草机械有限责任公司 一种在线调整烟叶片型规格的工艺
KR20190011231A (ko) * 2016-05-27 2019-02-01 필립모리스 프로덕츠 에스.에이. 균질화 담배 물질의 제조 방법
KR102453354B1 (ko) 2016-05-27 2022-10-07 필립모리스 프로덕츠 에스.에이. 균질화된 담배 물질의 제조 방법
CN106235380A (zh) * 2016-09-29 2016-12-21 红云红河烟草(集团)有限责任公司 一种利用精细化分组技术制备烟丝的方法
CN106617247A (zh) * 2016-12-29 2017-05-10 云南昆船环保技术有限公司 一种复烤烟叶均匀混配的生产系统及方法
CN108783573A (zh) * 2018-05-30 2018-11-13 滁州卷烟材料厂 一种改善打叶后叶片尺寸均匀性的方法
CN114098136A (zh) * 2021-12-20 2022-03-01 河南中烟工业有限责任公司 在线改善烟丝结构的方法及处理装置

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