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WO2008113538A1 - Installation de laquage ou de revêtement pour la production industrielle - Google Patents

Installation de laquage ou de revêtement pour la production industrielle Download PDF

Info

Publication number
WO2008113538A1
WO2008113538A1 PCT/EP2008/002108 EP2008002108W WO2008113538A1 WO 2008113538 A1 WO2008113538 A1 WO 2008113538A1 EP 2008002108 W EP2008002108 W EP 2008002108W WO 2008113538 A1 WO2008113538 A1 WO 2008113538A1
Authority
WO
WIPO (PCT)
Prior art keywords
painting
containers
coating system
container
workpieces
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/EP2008/002108
Other languages
German (de)
English (en)
Other versions
WO2008113538A9 (fr
Inventor
Gerold Marschall
Jens Peters
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Johnson Controls Components GmbH and Co KG
Original Assignee
Keiper GmbH and Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Keiper GmbH and Co filed Critical Keiper GmbH and Co
Publication of WO2008113538A1 publication Critical patent/WO2008113538A1/fr
Anticipated expiration legal-status Critical
Publication of WO2008113538A9 publication Critical patent/WO2008113538A9/fr
Ceased legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00—Spray booths
    • B05B16/80—Movable spray booths
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00—Spray booths
    • B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00—Spray booths
    • B05B16/90—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0264—Overhead conveying means, i.e. the object or other work being suspended from the conveying means; Details thereof, e.g. hanging hooks

Definitions

  • the invention relates to a painting or coating plant for industrial production use, in particular in a mass production, which has a plurality of processing stations, wherein the processing stations with means for performing one or more functions in connection with the machining of workpieces, in particular application of at least one layer , in particular a paint or powder layer on workpieces, pretreatment of the workpieces for the subsequent coating application and treatment of the workpiece after a successful layer application are provided, further comprises a plurality of transportable containers, in particular containers, wherein in a plurality of containers or at least on or on parts of At least a plurality of containers processing stations are arranged during operation of the painting or coating Anläge.
  • either the entire device or at least components thereof are provided with a coating applied by a paint shop.
  • the coating usually has the purpose to improve the properties of the component, for example, to increase the corrosion resistance.
  • several sub-processes are often required, in which a preparation of the component, for example, a cleaning, one or more primers, one or more paint or other surface layers are applied and possibly an aftertreatment of the coating, for example, a curing of Layer is done by heat treatment.
  • a separate processing station is provided for each of these sub-processes in a paint shop.
  • An important and preferred field of application in the context of the present invention is the production of vehicle components, in particular for passenger cars or trucks, and here again in particular the production of seats and their components.
  • the designated paint systems are relatively large in size and require considerable investment sums for their procurement and installation. Not only in the Vehicle industry is increasingly becoming the need to make a production of components in different locations and, where appropriate, to be able to relocate the production intended for this purpose. This is contrary to the mentioned properties of such paint shops.
  • a previously known applicator device for a sheet metal roll emerges, which has a container in which components of a coil coating device are arranged.
  • the wound up as a one-piece coil sheet is moved from an input-side winding receptacle to an output side arranged outside the container winding receptacle, the latter being provided with a drive for winding the sheet.
  • the sheet is thus pulled by means of the output-side drive of the winding recording by winding on this winding recording by the container and by the components of the coil coating applicator.
  • the components of the application device of DE 10 2006 004 574 A1 are exclusively intended to process a one-piece thin and thus flexible sheet, which extends during the process from the input side of the container to its output side. Such a system is therefore not suitable for the industrial production of already prefabricated workpieces such as vehicle parts.
  • the invention is therefore an object of the invention to provide a basis for the simplest possible production start of or a production implementation of paint shops of the type mentioned at different locations, especially in connection with the industrial production of already prefabricated vehicle components.
  • a paint shop of the type mentioned by a workpiece transport device which is provided in the ready state of the paint shop for the simultaneous transport of several individual workpieces by at least one, preferably by a plurality of containers.
  • the object is also achieved by a transport container according to claim 17 and by methods according to claims 19 and 20.
  • the invention essentially proposes a paint shop, especially for at least partially prefabricated workpieces, by arranging their components in portable containers modular and mobile train and the workpieces by a workpiece transport device to be transported through the paint shop.
  • At least a predominant number of components should not only be arranged during transportation but also during use of the paint shop in their respective container or remain therein. This has the advantage that the entire paint shop can be made ready for transport from a first production facility with very little effort, can be moved to another production facility and installed there with also very little effort. Also, at least components of the workpiece transport device may advantageously remain in the latter during transport of the containers, whereby the installation and dismantling of the workpiece transport device - and thus the painting or coating system - can be carried out with the least possible effort.
  • the term "linked" can be understood to mean a logistical connection of the processing stations, in particular the processing stations arranged in different containers
  • a logistics connection can be achieved, for example, by a path of a conveyor of the workpiece transport device, such as a cable or a chain be given at least some of the containers.
  • This course can also determine the order in which the workpieces can be fed to different processing stations and in which the workpieces can be processed. It may be preferred that the order of processing is variable. The latter can be achieved, for example, by making changes to the installation of the workpiece conveyor or by providing the workpiece conveyor with switches.
  • the workpiece transport device it is possible to transport the workpieces to be processed through the paint shop, i. by at least some of the containers to transport, in this case to hand over the workpieces at each processing station for processing and subsequently to take over for further transport.
  • Commissioning a painting according to the invention can therefore be carried out particularly quickly and inexpensively by the fact that the individual containers of the paint shop in a respect to the order of the intended
  • Processing steps are arranged in a suitable manner relative to each other and the
  • Workpiece transport device is installed. In this case, it is particularly appropriate to arrange containers one behind the other and / or next to one another. After any necessary supply lines are connected, the paint shop is ready for a production start.
  • containers as containers, in particular those used for transport by rail, seagoing vessel, barge and truck.
  • containers have long been known as so-called ISO containers and are already being used millions of times in other contexts than the invention.
  • Their load capacity, size and aids to achieve ease of transport are standardized (for example, 20-foot and 40-foot containers), which is why they can be transported cheaply and quickly with a variety of means of transport.
  • the paint shop or essential components are distributed from this to a plurality of containers and arranged in these.
  • two, three or more containers may be provided according to the invention. Since accessibility of components may be required during the production process, it is preferred if side walls of the containers can be opened and / or removed from the container bottom. Although the components can thus continue to be arranged on the container, this improves the accessibility to the individual paint shop components. The latter are in this case at least still on a bottom part of the container.
  • Figure 1 is a plan view of a painting system shown highly schematically.
  • Fig. 2 is a perspective view of the paint shop of Fig. 1;
  • FIGS. 3-7 are each a perspective view of a container with components of the painting installation arranged therein;
  • FIG. 8, 9 two partial perspective views of the paint shop, removed in the side walls of a container and workpieces are shown in different stages of processing.
  • Fig. 1 a complete painting system is shown in a plan view as a highly schematic representation, as it can be used in the production of seats for motor vehicles.
  • the paint shop In the operating state shown in Fig. 1 and in Fig. 2, the paint shop is in a production hall and is ready for painting tasks.
  • All components of the paint shop which are provided for applying substances to workpieces or for the treatment of workpieces with substances, may in principle be formed as known from the prior art. It is therefore not discussed in detail on the basic structure and operation of the individual processing stations of the paint shop.
  • the paint shop preferably has a total of five containers, which may be formed, for example, as an ISO container 1, 2, 3, 4, 5.
  • the containers 1, 2, 3, 4, 5 are substantially all the components of the paint shop permanently housed - and as far as appropriate - with the respective container 1 - 5 connected.
  • the containers 1 - 5 are formed cuboid in manner known per se.
  • the containers have four metallic side walls 1a, 1b; 2a, 2b; 3a, 3b; 4a, 4b; 5a; 5b (In Fig. 2 are only some of the frontal walls of the container shown), a container floor 1c, 2c, 3c, 4c, 5c and a container ceiling 1d, 2d, 3d, 4d, 5d, which enclose a container volume.
  • At least the components of the painting installation specified in more detail below can preferably be detachably fastened to the container floor 1c, 2c, 3c, 4c, 5c of the respective container 1-5.
  • the side walls together with the container ceiling 1d-5d (hereinafter collectively referred to as container casing) can be detached from the container bottom 1c-5c and lifted vertically upwards on the containers 1-5.
  • container casing the container ceiling 1d-5d
  • the side walls 1a, 1b; - 5a, 5b can be raised for this process, for example by means attached to the container floor telescopic poles 7, guided in their movement and locked in an upper position. By loosening the lock, the side walls are lowered together with the container ceiling again and subsequently fastened to the container floor.
  • telescopic rods 7 are also other lifting and holding means suitable.
  • Three containers 1 - 3 are arranged one behind the other in relation to their length.
  • workpiece transport device 8 workpieces, such as already prefabricated with respect to their geometric shape components of vehicle seats, especially motor vehicle seats, each passed from one processing station to another processing station through the entire paint shop.
  • the transport of the workpieces takes place along the direction indicated by the arrows 9 transport direction.
  • the first container 1 which is denoted by 1 and shown in more detail in FIG. 3 in the transport direction, contains a plurality of processing stations which serve for the pretreatment of the workpieces.
  • the container has as processing stations in this order a degreasing station 12, a first rinsing station 13, a phosphating station 14, a second rinsing station 15 and a drying station 16 on. All of these stations are arranged in the first container 1 in the transport direction one behind the other. Except for the drying station, all these stations are designed as baths, which are located in liquid containers of the individual processing stations 12-15. Further, in the first container 1, one or more control units 17, with which the processing stations monitored by different containers and their functions can be controlled.
  • the container 2 shown in greater detail in FIG. 4, in the transport direction, is attached with its one end side directly to the end face of the first container 1.
  • the second container 2 has a station 20 for so-called cathodic painting (cathodic painting)
  • Layers are present, which work on the same or a different principle than the cathodic dip coating.
  • An example of this is the so-called
  • the third container 3 following in the direction of transport at a distance from the second container 2 essentially contains a hardening oven 25 known per se, with which the lacquer layer previously applied to the workpieces is hardened by heat treatment (FIG. 5). Also in the third container, a controller 26 is present, which monitors and controls the functions of the curing oven here.
  • a fourth and a fifth container 4, 5 are not integrated in the workpiece transport device.
  • the fourth container contains one or more installations 27, which serve for the preparation of media which are used in one of the processing stations of the coating production process, for example one Attachment 27 for wastewater treatment of the rinsing stations.
  • the systems are for the supply and discharge of affected media connected by hoses to the respective processing stations.
  • the fifth container 5 shown in Fig. 7 may include auxiliary equipment 28 needed in connection with the painting process.
  • auxiliary equipment 28 may be, for example, rectifiers, a desalination plant for deionizing the rinsing liquid, one or more filter and ultrafiltration units for cleaning the used liquids of dirt particles, replacement containers, a laboratory, a cooling system and a system for refilling paint substance.
  • rectifiers a desalination plant for deionizing the rinsing liquid
  • filter and ultrafiltration units for cleaning the used liquids of dirt particles
  • replacement containers replacement containers
  • a laboratory a cooling system
  • a cooling system for refilling paint substance
  • the first container 1 is shown without side walls and without container ceiling for a clearer representation of the workpiece transport device.
  • the workpiece transport device 8 which is known per se, has a self-contained transport line 30 which runs over it and forms a return strand 30 and a return strand 30 a, 30 b.
  • the rope 30 is guided on uprights 31, which may be attached to the containers 1-3.
  • the running Trumm 30a is performed above the individual processing stations through the container 1-3.
  • a arranged in one of the containers and not shown drive means drives the cable 30 and thereby generates the transport movement.
  • stencil-like apertures 33 are provided on the end faces of the container, through which the cable 30 is passed and which serve, inter alia, to guide the cable.
  • the carriers 34 are taken during the transport movement of the rope and can be stopped due to an indexing of the transport movement of the rope over each processing station and then in the respective processing station, as shown in Fig. 9, in the processing station 14, lowered.
  • the carrier 34 dips with his workpieces in the liquid or other bath of the respective processing station.
  • the respective carrier is raised again and brought to the respective next processing station. After the workpieces have passed through all processing stations in this way, they can be removed after exiting the third container from its carrier and the further production or assembly of the seat system are supplied.
  • the functionality of the paint shop can be reduced either by removing individual processing stations or containers with very little financial and time. With the same advantages, the functionality can also be extended by adding additional processing stations or even complete containers. LIST OF REFERENCE NUMBERS
  • first container 13 first rinsing station second container 14 phosphating station third container 15 second rinsing station fourth container 16 drying station fifth container 17 control system, b side wall 20 KTL Lackierena, b side wall 21 rinsing station a, b side wall 22 rinsing station a, b side wall 23 control a, b side wall 25 Hardening furnace c Container floor 26 Control c Container floor 27 Installation c Container floor 28 Auxiliary equipmentc Container floor 30 Transport cable Container floor 30a Trummc container floor 30b Returning Trummd Container ceiling 31 Stand d Container ceiling 33 Panel d Container ceiling 34 Carrier d Container ceiling d Container ceiling

Landscapes

  • Spray Control Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

Dans une installation de laquage ou de revêtement comportant plusieurs stations de travail (12, 13, 14, 15, 16, 20, 21, 22, 25) qui sont dotées de moyens pour l'exécution d'une ou plusieurs fonctions en liaison avec le traitement de pièces à traiter, comme en particulier l'application d'au moins une couche, en particulier d'une couche de laque ou de poudre sur les pièces à traiter, le prétraitement des pièces pour l'application de couche suivante et le post-traitement de la pièce après une application de couche qui a eu lieu, pour faciliter un commencement de production et l'exécution d'une production en des points différents, on prévoit qu'au moins l'une des stations de traitement (12, 13, 14, 15, 16, 20, 21, 22, 25) de l'installation de laquage ou de revêtement soit disposée dans au moins un récipient transportable, en particulier un conteneur (1, 2, 3, 4, 5) ou au moins sur une partie du récipient, pendant un fonctionnement de l'installation de laquage ou de revêtement, et qu'un dispositif (8) de transport de pièces soit présent, lequel, à l'état prêt au fonctionnement de l'installation de laquage, est prévu pour un transport simultané de pièces individuelles par au moins l'un des récipients.
PCT/EP2008/002108 2007-03-21 2008-03-17 Installation de laquage ou de revêtement pour la production industrielle Ceased WO2008113538A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102007014207A DE102007014207A1 (de) 2007-03-21 2007-03-21 Lackier- oder Beschichtungsanlage für den industriellen Produktionseinsatz
DE102007014207.4 2007-03-21

Publications (2)

Publication Number Publication Date
WO2008113538A1 true WO2008113538A1 (fr) 2008-09-25
WO2008113538A9 WO2008113538A9 (fr) 2010-01-21

Family

ID=39561784

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2008/002108 Ceased WO2008113538A1 (fr) 2007-03-21 2008-03-17 Installation de laquage ou de revêtement pour la production industrielle

Country Status (2)

Country Link
DE (1) DE102007014207A1 (fr)
WO (1) WO2008113538A1 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017202903A1 (fr) * 2016-05-27 2017-11-30 Stelia Aerospace Installation mobile de traitement de surface
CN112588495A (zh) * 2020-11-09 2021-04-02 赵涛 一种悬挂式粉体涂装装置
EP3789512B1 (fr) 2019-09-09 2023-11-15 Sturm Maschinen- & Anlagenbau GmbH Installation et procédé de revêtement de pièces

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT1394357B1 (it) * 2009-06-24 2012-06-15 Trasmetal Spa Impianto di pretrattamento e verniciatura di manufatti
US9095865B2 (en) 2011-11-16 2015-08-04 Csl Silicones Inc. Mobile coating system for elastomeric materials
CN107552299A (zh) * 2017-10-31 2018-01-09 东风小康汽车有限公司重庆分公司 一种3c1b设备及3c2b设备改装3c1b设备的改装方法
EP3795260A1 (fr) * 2019-09-20 2021-03-24 Haug Intelligente Poliersysteme GmbH Dispositif de traitement de surfaces de pièces
CN112676088A (zh) * 2020-12-21 2021-04-20 中冶东北建设（沈阳）工程技术有限公司 石材防碱背涂机及防碱处理方法

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6132509A (en) * 1997-08-13 2000-10-17 Kuschnereit; Gene L. Transportable wash and paint facility
US20030175429A1 (en) * 2002-03-12 2003-09-18 W.S. Molnar Company Portable manufacturing facility for manufacturing anti-slip flooring and method of manufacturing
DE202005012539U1 (de) * 2005-08-06 2005-12-15 Wagner, Alfred LKW-Lackieranlage(Lack-truck)
US20060169203A1 (en) * 2005-01-28 2006-08-03 Toyoda Gosei Co.,Ltd. Coating machine
DE202005020745U1 (de) * 2005-09-01 2006-10-19 Semo-Tec Lackier- Und Trocknungstechnik Gmbh Transportable Beschichtungskabine in Modulbauweise

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102006004574A1 (de) * 2005-06-06 2006-12-07 Advanced Photonics Technologies Ag Vorrichtung und Verfahren zur Farb- bzw. Lackbeschichtung eines wickelfähigen Bleches

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6132509A (en) * 1997-08-13 2000-10-17 Kuschnereit; Gene L. Transportable wash and paint facility
US20030175429A1 (en) * 2002-03-12 2003-09-18 W.S. Molnar Company Portable manufacturing facility for manufacturing anti-slip flooring and method of manufacturing
US20060169203A1 (en) * 2005-01-28 2006-08-03 Toyoda Gosei Co.,Ltd. Coating machine
DE202005012539U1 (de) * 2005-08-06 2005-12-15 Wagner, Alfred LKW-Lackieranlage(Lack-truck)
DE202005020745U1 (de) * 2005-09-01 2006-10-19 Semo-Tec Lackier- Und Trocknungstechnik Gmbh Transportable Beschichtungskabine in Modulbauweise

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017202903A1 (fr) * 2016-05-27 2017-11-30 Stelia Aerospace Installation mobile de traitement de surface
FR3051688A1 (fr) * 2016-05-27 2017-12-01 Stelia Aerospace Installation mobile de traitement de surface
EP3789512B1 (fr) 2019-09-09 2023-11-15 Sturm Maschinen- & Anlagenbau GmbH Installation et procédé de revêtement de pièces
CN112588495A (zh) * 2020-11-09 2021-04-02 赵涛 一种悬挂式粉体涂装装置
CN112588495B (zh) * 2020-11-09 2021-07-02 赵涛 一种悬挂式粉体涂装装置

Also Published As

Publication number Publication date
DE102007014207A1 (de) 2008-09-25
WO2008113538A9 (fr) 2010-01-21

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