WO2008050791A1 - Microchip plate and process for producing the same - Google Patents
Microchip plate and process for producing the same Download PDFInfo
- Publication number
- WO2008050791A1 WO2008050791A1 PCT/JP2007/070704 JP2007070704W WO2008050791A1 WO 2008050791 A1 WO2008050791 A1 WO 2008050791A1 JP 2007070704 W JP2007070704 W JP 2007070704W WO 2008050791 A1 WO2008050791 A1 WO 2008050791A1
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- WO
- WIPO (PCT)
- Prior art keywords
- adhesive sheet
- polyolefin
- microchip plate
- microchip
- materials
- Prior art date
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- Ceased
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
- B29C65/481—Non-reactive adhesives, e.g. physically hardening adhesives
- B29C65/4815—Hot melt adhesives, e.g. thermoplastic adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
- B29C65/5057—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like positioned between the surfaces to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/534—Joining single elements to open ends of tubular or hollow articles or to the ends of bars
- B29C66/5346—Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat
- B29C66/53461—Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat joining substantially flat covers and/or substantially flat bottoms to open ends of container bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
- B29C66/91411—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the parts to be joined, e.g. the joining process taking the temperature of the parts to be joined into account
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/919—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/92—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/924—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/9241—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force or the mechanical power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/92—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/929—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools characterized by specific pressure, force, mechanical power or displacement values or ranges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/756—Microarticles, nanoarticles
Definitions
- the present invention relates to a microchip plate and a manufacturing method thereof, and more particularly to a microchip suitable for performing various chemical processes on a chip and a manufacturing method thereof.
- FIG. 4 and FIG. 5 show an example of a conventional microchip plate.
- the microchip plate 21 joins a resin-made second material 23 in which minute flow channel-like channels 24 and holes 25 are formed to a resin-made thin flat plate-like first material 22. Is formed.
- Patent Document 1 Japanese Unexamined Patent Publication No. 2005-77218
- the present invention has been made in view of these points. By bonding an adhesive sheet between a first resin material and a second material and bonding the two materials, the temperature at the time of bonding can be reduced. It is an object of the present invention to provide a microchip plate and a method for manufacturing the microchip plate which are suitable for mass production with a short manufacturing time by reducing the pressure and contact pressure, eliminating the occurrence of channel crushing and cracking.
- Another object of the present invention is to provide a microchip plate with low fluorescence by using a low fluorescence olefin resin as a main material.
- a microchip plate according to the present invention includes a first material formed of polyolefin and a second material formed of polyolefin and having a channel formed on the opposite surface. And an adhesive sheet formed of an elastomeric polyolefin, the adhesive sheet being interposed between the first material and the second material, and joining the two materials.
- the microchip plate manufacturing method for manufacturing the microchip plate of the present invention thus formed includes a first material formed of polyolefin, a channel formed on the opposing surface and formed of polyolefin.
- An adhesive sheet formed of elastomer-like polyolefin is interposed between the second material on which the first material and the second material are formed, and the first material and the second material are pressed against each other. And both materials are joined by the adhesive sheet.
- the first material and the second material are formed using an adhesive sheet made of olefin-based resin.
- the material can be firmly bonded.
- the first material and the second material can be joined using an adhesive sheet, it is possible to lower the temperature at the time of joining and lower the pressure contact pressure. It is possible to obtain a microchip plate that does not generate cracks and is suitable for mass production with a short manufacturing time and a manufacturing method thereof.
- the first material, the second material, and the adhesive sheet are a cyclic polyolefin polymer, a chain polyolefin polymer, a cyclic polyolefin polymer, and a chain. It is preferably one of the copolymers with a glassy polyolefin. The combination of these materials provides stronger adhesion than other cases.
- the molecular weight of the polyolefin in the adhesive sheet may be tens of thousands of force, etc., 5 million, more preferably 1 million force, etc. It is good to be in the range.
- the adhesiveness is further improved due to the low molecular weight, and the first material and the second material are joined by the adhesive sheet. Can be surely performed.
- the polyolefin of the adhesive sheet does not have a peak derived from a benzene ring or a double bond in the IR spectrum, and is 1705 cm. — 1, 1745 cm— 1, 1546 cm— 1, 1250 cm— 1 and 950 cm—1 It should be formed so as not to have a peak in the vicinity.
- the fluorescence of the adhesive sheet can be further reduced.
- the adhesive sheet is heated to a room temperature to 100 ° C, preferably 50 to 90 ° C, and the first material and the second material are heated.
- preparative 30 ⁇ 500kgf / cm 2 preferably may pressure Caro to 30 ⁇ 300kgf / cm 2.
- a microchip plate with improved adhesion can be produced. If the temperature is in the range of 50 to 90 ° C, there will be no effect of heat on the first and second materials.
- the adhesive sheet formed separately from both materials before joining the first material and the second material is the adhesive sheet formed separately from both materials before joining the first material and the second material? It is good to apply in advance to the facing surface of either one of the two materials.
- the structure of the adhesive sheet is formed separately from both materials before joining the first material and the second material. Or by selecting to apply in advance to the opposing surface of either material.
- the microchip plate according to the present invention includes a first material made of polyolefin, a second material made of polyolefin and having a channel formed on the opposite surface, polyolefin and PDMS. And an adhesive sheet that is interposed between the first material and the second material to join the two materials together.
- the microchip plate manufacturing method for manufacturing the microchip plate of the present invention thus formed includes a first material formed of polyolefin, a channel formed on the opposing surface and formed of polyolefin.
- An adhesive sheet formed of a mixture of polyolefin and PDMS is interposed between the second material on which the material is formed, and the adhesive sheet is heated and the first material and the second material are pressed against each other. Both materials are joined by the adhesive sheet.
- the microchip plate according to the present invention formed as described above is manufactured by the above-described manufacturing method, it is possible to reduce the temperature at the time of bonding and the pressure contact pressure. Therefore, it is possible to obtain a microchip plate and a method for manufacturing the microchip plate that are free from crushing of channels and cracks, have a short manufacturing time, and are suitable for mass production.
- the adhesive sheet is heated to a room temperature to 100 ° C, preferably 50 to 90 ° C, and the first material and the second material are heated. And the 30 ⁇ 500kgf / c m 2
- the caloric pressure is preferably 30 to 300 kgf / cm 2 .
- microchip plate manufacturing method of the present invention in addition to the above-described function, a microchip plate with improved adhesion can be manufactured.
- the adhesive sheet is formed separately from the two materials before joining the first material and the second material, or by pre-applying to the opposite surface of either material. It ’s the power to do.
- the adhesive sheet may be formed by mixing PDMS in an amount of 10 wt% to 80 wt% with respect to polyolefin.
- the adhesive strength of the adhesive sheet and low fluorescence can be further improved by adjusting the mixing ratio of PDMS to polyolefin. And can be adjusted.
- the first material and the second material may be polyolefins having a cyclic molecular structure.
- the first material and the second material can be satisfactorily bonded by the adhesive sheet, and the overall low Fluorescence can be satisfied.
- the two materials are joined by interposing an adhesive sheet between the first material and the second material made of resin. It is possible to lower the temperature at the time of joining and lower the pressure contact pressure, eliminating the occurrence of channel crushing and cracking, and suitable for mass production with a short manufacturing time and a manufacturing method thereof It has an excellent effect that it can be obtained.
- the present invention has an excellent effect when it is possible to obtain a microchip plate with low fluorescence by using a low-fluorescence olefin resin as a main material.
- FIG. 1 is a cross-sectional view showing an embodiment of a microchip plate according to the present invention, (a) is a cross-sectional view showing a state before joining, and (b) is a cross-sectional view showing after joining.
- FIG. 3 Diagram showing the fluorescence amount of the chip when the depth of focus is changed after bonding as a microchip plate chip
- FIG. 4 is a perspective view showing a conventional microchip plate.
- FIG. 6 is a plan view showing a state where a crack or the like of a conventional microchip plate has occurred.
- the polyolefin used here is a cyclic olefin-based polymer such as ZEONEX (manufactured by ZEON), ARTON (manufactured by Nippon Synthetic Rubber), Topas (manufactured by polyplastic), or a chain olefin-based polymer such as polyethylene polypropylene, or It is a copolymer of cyclic olefin and chain olefin.
- FIG. 1 shows a first embodiment of the microchip plate and the manufacturing method thereof according to the present invention, where FIG. 1 (a) shows the state before joining, and FIG. 1 (b) shows the joining. Indicates the later state.
- the microchip plate 1 of the present embodiment has a second material in which channels 4 and holes (not shown) in the form of microchannels are formed with respect to the first flat plate-like material 2 made of resin. 3 is bonded using a low molecular weight polyolefin thin adhesive sheet 6! /.
- the thickness of the first material 2 is about 20 ⁇ m, and is formed of a resin made of polyolefin.
- the depth and width of the channel 4 formed in the second material 3 are about 50 to about 100 m, respectively, and the thickness of the second material 3 is about twice the depth of the recess 8a. is there.
- This second material 3 is It is formed of a resin made of polyolefin, more preferably a norbornene-based cyclic polyolefin, and is formed by integral molding of the resin so as to provide a channel 4 and a port (not shown).
- Table 1 shows the results of evaluating the adhesive strength of the first material 2, the second material 3, and the adhesive sheet 6 and the fluorescence intensity of the material by selecting the material of the second material 3. As can be seen from Table 1, by forming the second material 3 with a norbornene-based cyclic polyolefin, it is possible to increase adhesive strength and satisfy low fluorescence.
- Adhesive sheet 6 has a thickness of 1 to 500 111, more preferably, before compression bonding of both materials 1 and 2
- the material is formed of a single low molecular weight polyolefin resin.
- the molecular weight of the polyolefin in the adhesive sheet 6 may be in the range of tens of thousands of force, 5 million, and more preferably in the range of 1 million to 2 million. If the molecular weight is less than tens of thousands, it cannot exert adhesiveness. If the molecular weight exceeds 5,000,000, it will be inconvenient to make a gel or elastomer at room temperature! /, Etc.
- the polyolefin of the adhesive sheet 6 has a peak force derived from a benzene ring or a double bond in the IR spectrum, 1705cm-1, 1745cm-1 1546cm—1, 1250cm—1 and 950cm—has peaks near 1 It is good to form so as not to.
- polyolefin is an acrylic carbonyl near 1 745 cm-1, an ester-based carbonyl near 1705 cm-1, an ionomer structure near 1546 cm-1, 1250 cm-1, and a 950 cm-1 vicinity. This is because the terminal bull emits fluorescence.
- FIG. 2 Three types of polyolefins A, B, and C with adjusted locations of these peak values were prepared, and the IR spectrum was measured as shown in Fig. 2. The focal depth was changed after bonding as microchip plate chip 1.
- Figure 3 shows the results of measuring the amount of fluorescence from the chip at that time.
- both the raw materials 2 and 3 and the adhesive sheet 6 are made of a resin material, the mutual bonding is firmly performed, and the microchip plate 1 becomes higher quality.
- both materials 2 and 3 are made of glass, it is necessary to perform some kind of pretreatment such as hydrophilic treatment on the adhesive sheet 6.
- pretreatment is not necessary. The process is simple and can be manufactured in a short time.
- adhesive sheet 6 is applied in advance to the opposing surface of either material 2 or 3 with force S formed separately from first material 2 and second material 4 before joining. May be formed.
- both the raw materials 2, 3 and the adhesive sheet 6 are heated by a hot press (not shown) to heat the adhesive sheet 6 to a state where it can be elastically deformed and gradually compressed.
- the heating temperature of the adhesive sheet 6 at this time is room temperature to 100 ° C, preferably 50 to 90 ° C.
- room temperature for example, 15 ° C., the same applies hereinafter
- the pressure applied to the first material 2 and the second material 3 by the gas is 30 to 500 kgf / cm 2, preferably 30 to 300 kgf / cm 2 . If the calo pressure force is lower than 30 kgf / cm 2 , the adhesive force of the adhesive sheet 6 will be weak, and if it exceeds 500 kgf / cm 2 , the channel 4 may be deformed.
- the pressing amount of the adhesive sheet 6 at the time of pressing is about! To 50% of the sheet thickness from the upper surface. If the amount to be pushed in is less than 1% of the sheet thickness, the adhesive strength of the adhesive sheet 6 becomes weak, and if it exceeds 50%, the channel 4 is deformed or the adhesive sheet 6 bites into the channel 4 and flows. There is a risk of changing the cross-sectional area of the road.
- the heating temperature should be about 70 ° C and the caloric pressure should be 30 to 100 kgf / cm 2 .
- the temperature was about 70 ° C, a pressure or equal to 100 ⁇ 300kgf / cm 2.
- the microchip plate 1 is manufactured by the above-described manufacturing method, the temperature at the time of bonding is lowered and the pressure contact pressure is lowered so that the channel 4 is crushed or cracked. Occurrence is eliminated, and it is suitable for mass productivity with a short manufacturing time.
- the microchip plate chip 1 is manufactured using the three types of polyolefins A, B, and C in which the locations where the peak values of the IR spectrum are adjusted as the adhesive sheet 6 are adjusted. Then, as shown in FIG. 3, a microchip plate chip 1 having a low fluorescence intensity in the order of decreasing peak value (in the order of polyolefin C, B, A) was obtained.
- the adhesive sheet 6 is heated to room temperature to 100 ° C, preferably 50 to 90 ° C, and the first material 2 and the second material 3 are heated to 30 to 500 kgf / cm 2, preferably 30 to 300 kgf / cm 2.
- the microchip plate 1 in which the first material and the second material are firmly bonded to each other can be manufactured by producing the microchip plate 1 by applying the pressure to the pressure.
- the bonding strength was obtained when this adherend was bonded to an olefin-based material.
- the sheet showed a strength of 1.080 N / mm, but was 0.274 N / mm for acrylic and 0.140 N / mm for polycarbonate.
- the bonding strength is increased.
- S, acrylic, and polycarbonate are subjected to surface treatment such as corona treatment and UV irradiation. Strength was not obtained.
- FIG. 1 which is the same as the first embodiment.
- the microchip plate 1 of the present embodiment has a second material in which channels 4 and holes (not shown) in the form of microchannels are formed with respect to the first flat plate-like material 2 made of resin. 3 is formed by bonding with a thin polyolefin / !, adhesive sheet 6! /.
- the thickness of the first material 2 is about 20 ⁇ m, and is formed of a resin made of polyolefin.
- the depth and width of the channel 4 formed in the second material 3 are about 50 to about 100 m, respectively, and the thickness of the second material 3 is about twice the depth of the recess 8a. is there.
- the second material 3 is formed of a polyolefin resin, more preferably a norbornene-based cyclic polyolefin, and is formed by integral molding of the resin so as to provide a channel 4 and a port (not shown). . By forming the second material 3 with calebornene-based cyclic polyolefin, it is possible to increase the adhesive strength and satisfy low fluorescence.
- the adhesive sheet 6 has a thickness of 1 to 500 111, more preferably, before compression bonding to both materials 1 and 2
- the material is preferably a mixture of 10% to 80% by weight of the mixture of polyolefin and PDMS. When PDMS is mixed, the adhesive strength of the adhesive sheet 6 decreases, and conversely, the low fluorescence of the adhesive sheet 6 improves.
- both the raw materials 2 and 3 and the adhesive sheet 6 are made of a resin material, the mutual bonding is firmly performed, and the microchip plate 1 is further improved in quality.
- both materials 2 and 3 are made of glass, it is necessary to perform some kind of pretreatment such as hydrophilic treatment on the adhesive sheet 6.
- pretreatment is not necessary. The process is simple and can be manufactured in a short time.
- the first material 2 and the second material 3 are preferably made of polyolefin having a cyclic molecular structure. As a result, the first material 2 and the second material 3 can be satisfactorily joined by the adhesive sheet 6, and the overall low fluorescence can be satisfied.
- an adhesive sheet 6 is interposed between the first material 2 and the second material 3.
- adhesive sheet 6 is applied in advance to the opposing surface of either material 2 or 3 with force S formed separately from first material 2 and second material 4 before joining. May be formed.
- both the raw materials 2 and 3 and the adhesive sheet 6 are heated by a hot press (not shown) to heat the adhesive sheet 6 to a state where it can be elastically deformed and gradually compressed.
- the heating temperature of the adhesive sheet 6 at this time is room temperature to 100 ° C, preferably 50 to 90 ° C. If the temperature is lower than room temperature, the adhesive strength of the adhesive sheet 6 becomes weak, and if it exceeds 100 ° C, the channel 4 may be deformed. Furthermore, the caloric pressure applied to the first material 2 and the second material 3 by hot pressing is 30 to 500 kgf / cm 2, preferably 30 to 300 kgf / cm 2 . When the pressure force is less than 3 ⁇ 4 Okgf / cm 2 , the adhesive force of the adhesive sheet 6 becomes weak, and when it exceeds 500 kgf / cm 2 , the channel 4 may be deformed.
- the pressing amount of the adhesive sheet 6 at the time of pressing is from about! To 50% of the sheet thickness from the upper surface. If the amount to be pushed in is less than 1% of the sheet thickness, the adhesive strength of the adhesive sheet 6 becomes weak, and if it exceeds 50%, the channel 4 is deformed or the adhesive sheet 6 bites into the channel 4 and flows. There is a risk of changing the cross-sectional area of the road. [0072] If the opposing surfaces of both materials 2 and 3 are mirror surfaces, to join both materials 2 and 3 while preventing deformation of the channel 4 with a depth and width of about 100 m each, The heating temperature should be about 70 ° C and the caloric pressure should be 30 to 100 kgf / cm 2 .
- both materials 2 and 3 are non-mirror surfaces, heating is required to join both materials 2 and 3 while preventing deformation of channel 4 with a depth and width of about 100 m each.
- the temperature was about 70 ° C, a pressure or equal to 100 ⁇ 300kgf / cm 2.
- the two materials 2 and 3 are joined together by the adhesive sheet 6 as shown in FIG. 1B, and the microchip plate 1 is completed.
- the microchip plate 1 is manufactured by the above-described manufacturing method, the temperature at the time of bonding is lowered and the pressure contact pressure is lowered so that the channel 4 is crushed or cracked. Occurrence is eliminated, and it is suitable for mass productivity with a short manufacturing time.
- the adhesive sheet 6 is heated to room temperature to 100 ° C, preferably 50 to 90 ° C, and the first material 2 and the second material 3 are heated to 30 to 500 kgf / cm 2, preferably 30 to 300 kgf / cm 2.
- the microchip plate 1 in which the first material and the second material are firmly bonded to each other can be manufactured by producing the microchip plate 1 by applying the pressure to the pressure.
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- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Automatic Analysis And Handling Materials Therefor (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
- Micromachines (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
明 細 書 Specification
マイクロチッププレートおよびその製造方法 Microchip plate and manufacturing method thereof
技術分野 Technical field
[0001] 本発明は、マイクロチッププレートおよびその製造方法に係り、各種の化学プロセス をチップ上で行なうために好適なマイクロチップおよびその製造方法に関する。 TECHNICAL FIELD [0001] The present invention relates to a microchip plate and a manufacturing method thereof, and more particularly to a microchip suitable for performing various chemical processes on a chip and a manufacturing method thereof.
背景技術 Background art
[0002] 近年のマイクロ化学技術の進展により、錯形成反応、有機合成、溶媒抽出、細胞培 養、化学反応制御等からなる化学反応をチップ上において行なうことが多用されてい る。特に、バイオチップと称し、 DNA鑑定等にマイクロチッププレートが利用されてい [0002] With recent advances in microchemical technology, it is frequently used on the chip for chemical reactions including complex formation reactions, organic synthesis, solvent extraction, cell culture, and chemical reaction control. In particular, it is called a biochip, and microchip plates are used for DNA testing.
[0003] この種のマイクロチッププレートにつ!/、ては、種々の製造方法等が提案されてレ、る ( 特許文献 1参照)。 [0003] Various types of manufacturing methods have been proposed for this type of microchip plate (see Patent Document 1).
[0004] 図 4および図 5は従来のマイクロチッププレートの 1例を示している。 FIG. 4 and FIG. 5 show an example of a conventional microchip plate.
[0005] このマイクロチッププレート 21は、樹脂製の薄平板状の第 1素材 22に対して、微小 流路状のチャンネル 24やホール 25が形成されている樹脂製の第 2素材 23を接合し て形成されている。 [0005] The microchip plate 21 joins a resin-made second material 23 in which minute flow channel-like channels 24 and holes 25 are formed to a resin-made thin flat plate-like first material 22. Is formed.
[0006] このマイクロチッププレート 21において DNAの検出を行なう場合には、ホール 25 を通して DNAを含有する液状の検体をチャンネル 24内に入れ、当該 DNAが蛍光 体を保有する検出用の DNAとチャンネル 24内において結びつくか否かを第 1素材 2 2および第 2素材 23越しに光を照射して検出するようにしている。 [0006] When DNA is detected in the microchip plate 21, a liquid sample containing DNA is put into the channel 24 through the hole 25, and the DNA contains the detection DNA containing the phosphor and the channel 24. It is detected by irradiating light through the first material 2 2 and the second material 23 whether or not they are tied together.
[0007] 以上説明の使用方法から、マイクロチップにおいては、検体が流れる流路が確実に 確保されると共に、測定される蛍光のノイズとならないよう、マイクロチップ自体が低蛍 光性であることが要求される。 [0007] From the usage method described above, in the microchip, the flow path through which the sample flows is ensured, and the microchip itself is low fluorescent so as not to cause noise of fluorescence to be measured. Required.
[0008] 特許文献 1:特開 2005— 77218号公報 [0008] Patent Document 1: Japanese Unexamined Patent Publication No. 2005-77218
発明の開示 Disclosure of the invention
発明が解決しょうとする課題 Problems to be solved by the invention
[0009] しかしな力 Sら、図 4および図 5に示す従来のマイクロチッププレート 21においては、 第 1素材 22と第 2素材 23を、樹脂の軟化点ギリギリまで、通常 100°C〜130°C程度ま で、温度を上げながらプレスによって加圧して熱溶融接合させていたために、図 6に 示すように、チャンネル 24が潰れたり(図 6の斜線部参照)、チャンネル 24の位置が ずれてしまったり、両素材 22、 23にクラック 26が発生して、チャンネル 24内の液状物 の漏洩を誘発させたりする問題点があった。 However, in the conventional microchip plate 21 shown in FIG. 4 and FIG. Because the first material 22 and the second material 23 were pressed and hot-melted by press while raising the temperature until the softening point of the resin was reached, usually around 100 ° C to 130 ° C, Fig. 6 As shown, the channel 24 is crushed (see the shaded area in Fig. 6), the position of the channel 24 is displaced, and cracks 26 occur in both materials 22 and 23, causing leakage of liquid material in the channel 24. There was a problem to induce.
[0010] また、 1個のマイクロチッププレート 21を製造する熱溶融接合作業に 30〜40分を 要し、量産性が悪いという不都合があった。 [0010] In addition, the hot melt bonding operation for manufacturing one microchip plate 21 requires 30 to 40 minutes, and there is a disadvantage that mass productivity is poor.
[0011] 更に、両素材 22、 23の間に接着剤を介在させて接合する場合には、チャンネル 2 4内に接着剤が入ったり、接着剤自身が蛍光性を示し、満足する製品仕様が得られ ないという不都合があった。 [0011] Furthermore, when bonding is performed by interposing an adhesive between the two materials 22 and 23, the adhesive enters the channel 24, or the adhesive itself exhibits fluorescence, and a satisfactory product specification There was an inconvenience that it could not be obtained.
[0012] 本発明はこれらの点に鑑みてなされたものであり、樹脂製の第 1素材と第 2素材と間 に接着シートを介在させて両素材を接合させることにより、接合時の温度を低くすると ともに圧接圧を低くして、チャンネルの潰れや、クラックの発生がなくなり、製造時間の 短ぐ量産性にも適しているマイクロチッププレートおよびその製造方法を提供するこ とを目的とする。 [0012] The present invention has been made in view of these points. By bonding an adhesive sheet between a first resin material and a second material and bonding the two materials, the temperature at the time of bonding can be reduced. It is an object of the present invention to provide a microchip plate and a method for manufacturing the microchip plate which are suitable for mass production with a short manufacturing time by reducing the pressure and contact pressure, eliminating the occurrence of channel crushing and cracking.
[0013] また、本発明は本来低蛍光性のォレフィン系の樹脂を主たる材料とすることにより、 蛍光性が少な!/、マイクロチッププレートを提供することを他の目的として!/、る。 Another object of the present invention is to provide a microchip plate with low fluorescence by using a low fluorescence olefin resin as a main material.
課題を解決するための手段 Means for solving the problem
[0014] 前記目的を達成するため、本発明に係るマイクロチッププレートは、ポリオレフイン によって形成されている第 1素材と、ポリオレフインによって形成されているとともに対 向面にチャンネルが形成されている第 2素材と、エラストマ一状のポリオレフインによ つて形成されている接着シートであって、前記第 1素材と第 2素材との間に介在させら れて両素材を接合させる接着シートとを有することを特徴とする。 [0014] In order to achieve the above object, a microchip plate according to the present invention includes a first material formed of polyolefin and a second material formed of polyolefin and having a channel formed on the opposite surface. And an adhesive sheet formed of an elastomeric polyolefin, the adhesive sheet being interposed between the first material and the second material, and joining the two materials And
[0015] このように形成されている本発明のマイクロチッププレートを製造するマイクロチップ プレートの製造方法は、ポリオレフインによって形成されている第 1素材と、ポリオレフ インによって形成されているとともに対向面にチャンネルが形成されている第 2素材と の間に、エラストマ一状のポリオレフインによって形成されている接着シートを介在さ せ、前記接着シートを加熱するとともに前記第 1素材および第 2素材を相互に圧迫さ せて、前記接着シートにより両素材を接合させることを特徴とする。 [0015] The microchip plate manufacturing method for manufacturing the microchip plate of the present invention thus formed includes a first material formed of polyolefin, a channel formed on the opposing surface and formed of polyolefin. An adhesive sheet formed of elastomer-like polyolefin is interposed between the second material on which the first material and the second material are formed, and the first material and the second material are pressed against each other. And both materials are joined by the adhesive sheet.
[0016] 前記のように形成されている本発明に係るマイクロチッププレートは、前記の製造方 法によって製造されるために、ォレフィン系の樹脂からなる接着材シートを用いて第 1 素材と第 2素材とを強固に接合させることができる。また、接着剤シートを用いて第 1 素材と第 2素材とを接合させることができることから、接合時の温度を低くするとともに 圧接圧を低くすることが可能となることから、チャンネルの潰れや、クラックの発生がな くなり、製造時間が短ぐ量産性にも適しているマイクロチッププレートおよびその製 造方法を得ること力できる。 [0016] Since the microchip plate according to the present invention formed as described above is manufactured by the manufacturing method described above, the first material and the second material are formed using an adhesive sheet made of olefin-based resin. The material can be firmly bonded. In addition, since the first material and the second material can be joined using an adhesive sheet, it is possible to lower the temperature at the time of joining and lower the pressure contact pressure. It is possible to obtain a microchip plate that does not generate cracks and is suitable for mass production with a short manufacturing time and a manufacturing method thereof.
[0017] また、本発明に係るマイクロチッププレートおよびその製造方法においては 前記 第 1素材、第 2素材および接着シートは、環状ポリオレフイン系重合体、鎖状ポリオレ フィン系重合体および環状ポリオレフイン系と鎖状ポリオレフイン系との共重合体の内 の一つであることが好ましい。これらの材料の組み合わせでは、他の場合よりも強い 接着力が得られる。 [0017] Further, in the microchip plate and the manufacturing method thereof according to the present invention, the first material, the second material, and the adhesive sheet are a cyclic polyolefin polymer, a chain polyolefin polymer, a cyclic polyolefin polymer, and a chain. It is preferably one of the copolymers with a glassy polyolefin. The combination of these materials provides stronger adhesion than other cases.
[0018] また、本発明に係るマイクロチッププレートおよびその製造方法にお!/、ては、接着 シートのポリオレフインの分子量を、数万力、ら 500万、より好ましくは 100万力、ら 200万 の範囲とするとよい。 [0018] Further, in the microchip plate and the manufacturing method thereof according to the present invention! /, The molecular weight of the polyolefin in the adhesive sheet may be tens of thousands of force, etc., 5 million, more preferably 1 million force, etc. It is good to be in the range.
[0019] 本発明のマイクロチッププレートおよびその製造方法によれば、前記作用に加えて 、更に、低分子量であることにより更に接着性が高まり、接着シートによる第 1素材と 第 2素材との接合を確実に行なわせることができる。 According to the microchip plate and the manufacturing method thereof of the present invention, in addition to the above-described action, the adhesiveness is further improved due to the low molecular weight, and the first material and the second material are joined by the adhesive sheet. Can be surely performed.
[0020] また、本発明に係るマイクロチッププレートおよびその製造方法にお!/、ては、接着 シートのポリオレフインを、 IRスペクトルにおいてベンゼン環あるいは二重結合に由来 するピークを有さず、且つ 1705cm— 1、 1745cm— 1、 1546cm— 1、 1250cm— 1 および 950cm— 1の付近にピークを有さないように形成するとよい。 [0020] Further, in the microchip plate and the manufacturing method thereof according to the present invention, the polyolefin of the adhesive sheet does not have a peak derived from a benzene ring or a double bond in the IR spectrum, and is 1705 cm. — 1, 1745 cm— 1, 1546 cm— 1, 1250 cm— 1 and 950 cm—1 It should be formed so as not to have a peak in the vicinity.
[0021] 本発明のマイクロチッププレートおよびその製造方法によれば、前記作用に加えて 、更に、接着シートの蛍光性を低減させることができる。 [0021] According to the microchip plate and the method of manufacturing the same of the present invention, in addition to the above-described function, the fluorescence of the adhesive sheet can be further reduced.
[0022] また、本発明に係るマイクロチッププレートの製造方法にお!/、ては、接着シートを室 温〜 100°C好ましくは 50〜90°Cに加熱し、第 1素材と第 2素材とを 30〜500kgf/c m2好ましくは 30〜300kgf/cm2にカロ圧するとよい。 [0023] 本発明のマイクロチッププレートの製造方法によれば、前記作用に加えて、更に、 接着性の向上したマイクロチッププレートを製造することができる。温度が 50〜90°C の範囲であれば第 1素材と第 2素材に対する熱の影響は全く現れない。 [0022] Further, in the method of manufacturing a microchip plate according to the present invention! /, The adhesive sheet is heated to a room temperature to 100 ° C, preferably 50 to 90 ° C, and the first material and the second material are heated. preparative 30~500kgf / cm 2 preferably may pressure Caro to 30~300kgf / cm 2. [0023] According to the method for producing a microchip plate of the present invention, in addition to the above-described operation, a microchip plate with improved adhesion can be produced. If the temperature is in the range of 50 to 90 ° C, there will be no effect of heat on the first and second materials.
[0024] また、本発明に係るマイクロチッププレートおよびその製造方法にお!/、ては、接着 シートを、第 1素材および第 2素材の接合前において、両素材とは別体に形成するか 、両素材のいずれか一方の対向面に予め塗布するとよい。 [0024] In addition, in the microchip plate and the manufacturing method thereof according to the present invention, is the adhesive sheet formed separately from both materials before joining the first material and the second material? It is good to apply in advance to the facing surface of either one of the two materials.
[0025] 本発明のマイクロチッププレートおよびその製造方法によれば、前記作用に加えて 、更に、接着シートの構成を第 1素材および第 2素材の接合前において、両素材とは 別体に形成するか、両素材のいずれか一方の対向面に予め塗布することを選択して 形成すること力でさる。 [0025] According to the microchip plate and the manufacturing method thereof of the present invention, in addition to the above-described operation, the structure of the adhesive sheet is formed separately from both materials before joining the first material and the second material. Or by selecting to apply in advance to the opposing surface of either material.
[0026] 更に、本発明に係るマイクロチッププレートは、ポリオレフインによって形成されてい る第 1素材と、ポリオレフインによって形成されているとともに対向面にチャンネルが形 成されている第 2素材と、ポリオレフインと PDMSとの混合物によって形成されている 接着シートであって、前記第 1素材と第 2素材との間に介在させられて両素材を接合 させる接着シートとを有することを特徴とする。 [0026] Further, the microchip plate according to the present invention includes a first material made of polyolefin, a second material made of polyolefin and having a channel formed on the opposite surface, polyolefin and PDMS. And an adhesive sheet that is interposed between the first material and the second material to join the two materials together.
[0027] このように形成されている本発明のマイクロチッププレートを製造するマイクロチップ プレートの製造方法は、ポリオレフインによって形成されている第 1素材と、ポリオレフ インによって形成されているとともに対向面にチャンネルが形成されている第 2素材と の間に、ポリオレフインと PDMSの混合物によって形成されている接着シートを介在 させ、前記接着シートを加熱するとともに前記第 1素材および第 2素材を相互に圧迫 させて、前記接着シートにより両素材を接合させることを特徴とする。 [0027] The microchip plate manufacturing method for manufacturing the microchip plate of the present invention thus formed includes a first material formed of polyolefin, a channel formed on the opposing surface and formed of polyolefin. An adhesive sheet formed of a mixture of polyolefin and PDMS is interposed between the second material on which the material is formed, and the adhesive sheet is heated and the first material and the second material are pressed against each other. Both materials are joined by the adhesive sheet.
[0028] 前記のように形成されている本発明に係るマイクロチッププレートは、前記の製造方 法によって製造されるために、接合時の温度を低くするとともに圧接圧を低くすること が可能となることから、チャンネルの潰れや、クラックの発生がなくなり、製造時間が短 く、量産性にも適しているマイクロチッププレートおよびその製造方法を得ることがで きる。 [0028] Since the microchip plate according to the present invention formed as described above is manufactured by the above-described manufacturing method, it is possible to reduce the temperature at the time of bonding and the pressure contact pressure. Therefore, it is possible to obtain a microchip plate and a method for manufacturing the microchip plate that are free from crushing of channels and cracks, have a short manufacturing time, and are suitable for mass production.
[0029] また、本発明に係るマイクロチッププレートの製造方法にお!/、ては、接着シートを室 温〜 100°C好ましくは 50〜90°Cに加熱し、第 1素材と第 2素材とを 30〜500kgf/c m2好ましくは 30〜300kgf/cm2にカロ圧するとよい。 [0029] Further, in the method for producing a microchip plate according to the present invention! /, The adhesive sheet is heated to a room temperature to 100 ° C, preferably 50 to 90 ° C, and the first material and the second material are heated. And the 30 ~ 500kgf / c m 2 The caloric pressure is preferably 30 to 300 kgf / cm 2 .
[0030] 本発明のマイクロチッププレートの製造方法によれば、前記作用に加えて、更に、 接着性の向上したマイクロチッププレートを製造することができる。 [0030] According to the microchip plate manufacturing method of the present invention, in addition to the above-described function, a microchip plate with improved adhesion can be manufactured.
[0031] また、本発明に係るマイクロチッププレートおよびその製造方法においては、接着 シートを、第 1素材および第 2素材の接合前において、両素材とは別体に形成するか[0031] Further, in the microchip plate and the manufacturing method thereof according to the present invention, is the adhesive sheet formed separately from both materials before joining the first material and the second material?
、両素材のいずれか一方の対向面に予め塗布するとよい。 It is good to apply in advance to the facing surface of either one of the two materials.
[0032] 本発明のマイクロチッププレートおよびその製造方法によれば、前記作用に加えて[0032] According to the microchip plate of the present invention and the manufacturing method thereof,
、更に、接着シートの構成を第 1素材および第 2素材の接合前において、両素材とは 別体に形成するか、両素材のいずれか一方の対向面に予め塗布することを選択して 形成すること力でさる。 In addition, the adhesive sheet is formed separately from the two materials before joining the first material and the second material, or by pre-applying to the opposite surface of either material. It ’s the power to do.
[0033] また、本発明に係るマイクロチッププレートおよびその製造方法にお!/、ては、接着 シートを、ポリオレフインに対して 10重量%〜80重量%の PDMSを混合させて形成 するとよい。 [0033] Further, in the microchip plate and the manufacturing method thereof according to the present invention, the adhesive sheet may be formed by mixing PDMS in an amount of 10 wt% to 80 wt% with respect to polyolefin.
[0034] 本発明に係るマイクロチッププレートおよびその製造方法によれば、前記作用に加 えて、更に、ポリオレフインに対してする PDMSの混合比を調節することにより、接着 シートの接着力と低蛍光性とを調整することができる。 [0034] According to the microchip plate and the method for producing the same according to the present invention, in addition to the above-described function, the adhesive strength of the adhesive sheet and low fluorescence can be further improved by adjusting the mixing ratio of PDMS to polyolefin. And can be adjusted.
[0035] また、本発明に係るマイクロチッププレートおよびその製造方法においては、第 1素 材および第 2素材を、環状の分子構造を有するポリオレフインとするとよレ、。 [0035] In the microchip plate and the manufacturing method thereof according to the present invention, the first material and the second material may be polyolefins having a cyclic molecular structure.
[0036] 本発明に係るマイクロチッププレートおよびその製造方法によれば、前記作用に加 えて、更に、第 1素材および第 2素材を良好に接着シートによって接合することができ るとともに、全体の低蛍光性を満たすことができる。 [0036] According to the microchip plate and the method for manufacturing the same according to the present invention, in addition to the above-described action, the first material and the second material can be satisfactorily bonded by the adhesive sheet, and the overall low Fluorescence can be satisfied.
発明の効果 The invention's effect
[0037] 以上述べたように、本発明に係るマイクロチッププレートおよびその製造方法によれ ば、樹脂製の第 1素材と第 2素材と間に接着シートを介在させて両素材を接合させる ことにより、接合時の温度を低くするとともに圧接圧を低くすることが可能となり、チヤ ンネルの潰れや、クラックの発生がなくなり、製造時間の短ぐ量産性にも適している マイクロチッププレートおよびその製造方法を得ることができるという優れた効果を奏 する。 [0038] また、本発明は本来低蛍光性のォレフィン系の樹脂を主たる材料とすることにより、 蛍光性が少な!/、マイクロチッププレートを得ることができると!/、う優れた効果を奏する 図面の簡単な説明 [0037] As described above, according to the microchip plate and the method of manufacturing the same according to the present invention, the two materials are joined by interposing an adhesive sheet between the first material and the second material made of resin. It is possible to lower the temperature at the time of joining and lower the pressure contact pressure, eliminating the occurrence of channel crushing and cracking, and suitable for mass production with a short manufacturing time and a manufacturing method thereof It has an excellent effect that it can be obtained. [0038] In addition, the present invention has an excellent effect when it is possible to obtain a microchip plate with low fluorescence by using a low-fluorescence olefin resin as a main material. Brief Description of Drawings
[0039] [図 1]本発明に係るマイクロチッププレートの実施形態を示す断面図であり、(a)は接 合前の状態を示す断面図、(b)は接合後を示す断面図 FIG. 1 is a cross-sectional view showing an embodiment of a microchip plate according to the present invention, (a) is a cross-sectional view showing a state before joining, and (b) is a cross-sectional view showing after joining.
[図 2]ポリオレフインの IRスペクトルを示す線図 [Figure 2] Diagram showing the IR spectrum of polyolefin
[図 3]マイクロチッププレートチップとして張り合わせた後に焦点深度を変えた時のチ ップの蛍光量を示す線図 [Fig. 3] Diagram showing the fluorescence amount of the chip when the depth of focus is changed after bonding as a microchip plate chip
[図 4]従来のマイクロチッププレートを示す斜視図 FIG. 4 is a perspective view showing a conventional microchip plate.
[図 5]図 4の 5— 5線に沿った拡大断面図 [Fig.5] Enlarged sectional view along line 5-5 in Fig.4
[図 6]従来のマイクロチッププレートのクラック等が発生した状態を示す平面図 発明を実施するための最良の形態 FIG. 6 is a plan view showing a state where a crack or the like of a conventional microchip plate has occurred. BEST MODE FOR CARRYING OUT THE INVENTION
[0040] 以下、本発明に係るマイクロチッププレートおよびその製造方法の実施形態を図 1 力も図 3を参照して説明する。ここで用いたポリオレフインとはゼォネックス(日本ゼォ ン製)、アートン(日本合成ゴム製)、トーパス (ポリプラスチック製)などの環状ォレフィ ン系またはポリエチレンポリプロピレンなどの鎖状ォレフィン系の重合体、または環状 ォレフィンと鎖状ォレフインカ なる共重合体である。 Hereinafter, an embodiment of a microchip plate and a manufacturing method thereof according to the present invention will be described with reference to FIG. 1 and FIG. The polyolefin used here is a cyclic olefin-based polymer such as ZEONEX (manufactured by ZEON), ARTON (manufactured by Nippon Synthetic Rubber), Topas (manufactured by polyplastic), or a chain olefin-based polymer such as polyethylene polypropylene, or It is a copolymer of cyclic olefin and chain olefin.
[0041] 第 1の実施形態 図 1は本発明のマイクロチッププレートおよびその製造方法の第 1 の実施形態を示し、同図(a)は接合前の状態を示し、同図(b)は接合後の状態を示 す。 First Embodiment FIG. 1 shows a first embodiment of the microchip plate and the manufacturing method thereof according to the present invention, where FIG. 1 (a) shows the state before joining, and FIG. 1 (b) shows the joining. Indicates the later state.
[0042] 本実施形態のマイクロチッププレート 1は、樹脂製の薄平板状の第 1素材 2に対して 、微小流路状のチャンネル 4やホール(図示せず)が形成されている第 2素材 3を、低 分子量のポリオレフイン製の薄レ、接着シート 6を用いて接着して形成されて!/、る。 [0042] The microchip plate 1 of the present embodiment has a second material in which channels 4 and holes (not shown) in the form of microchannels are formed with respect to the first flat plate-like material 2 made of resin. 3 is bonded using a low molecular weight polyolefin thin adhesive sheet 6! /.
[0043] 第 1素材 2の厚さは約 20 μ mであり、ポリオレフインからなる樹脂によって形成され ている。 [0043] The thickness of the first material 2 is about 20 μm, and is formed of a resin made of polyolefin.
[0044] 第 2素材 3に形成されているチャンネル 4の深さと幅はそれぞれ約 50〜; 100 m程 度であり、第 2素材 3の厚さは凹部 8aの深さの約 2倍程度である。この第 2素材 3は、 ポリオレフインからなる樹脂、より好ましくはノルボルネン系の環状ポリオレフインによつ て形成されており、チャンネル 4および図示しないポートを設けるようにして樹脂の一 体成形により形成されている。また、第 2素材 3の材料の選択による第 1素材 2、第 2 素材 3、接着シート 6の接着強度、および材料の蛍光強度を評価した結果を表 1に示 す。この表 1から明らかな通り、ノルボルネン系の環状ポリオレフインによって第 2素材 3を形成することにより、接着強度が高まると共に、低蛍光性を満たすことが可能とな [0044] The depth and width of the channel 4 formed in the second material 3 are about 50 to about 100 m, respectively, and the thickness of the second material 3 is about twice the depth of the recess 8a. is there. This second material 3 is It is formed of a resin made of polyolefin, more preferably a norbornene-based cyclic polyolefin, and is formed by integral molding of the resin so as to provide a channel 4 and a port (not shown). Table 1 shows the results of evaluating the adhesive strength of the first material 2, the second material 3, and the adhesive sheet 6 and the fluorescence intensity of the material by selecting the material of the second material 3. As can be seen from Table 1, by forming the second material 3 with a norbornene-based cyclic polyolefin, it is possible to increase adhesive strength and satisfy low fluorescence.
[0045] [表 1] [0045] [Table 1]
[0046] 接着シート 6は両素材 1、 2にょる圧迫接合前の厚さが1〜500 111、より好ましくは [0046] Adhesive sheet 6 has a thickness of 1 to 500 111, more preferably, before compression bonding of both materials 1 and 2
10- 100 mとされて!/、る。膜厚が 100 μ m以上である場合、材料の高さ方向の蛍 光物質の量が増加するため、蛍光強度が増加する。膜厚が 10 πι以下の場合、低 蛍光性を満たすことはできるが、接着後のマイクロチッププレートにそりが発生する可 能性があり、表面粗さも大きくなつてしまうものであると共に、接着作業がし難くなる。 また、その素材としては、低分子量のポリオレフイン樹脂単体によって形成されている It is supposed to be 10-100 m! When the film thickness is 100 μm or more, the fluorescence intensity increases because the amount of phosphor in the height direction of the material increases. When the film thickness is 10 πι or less, low fluorescence can be satisfied, but there is a possibility that warpage will occur on the microchip plate after bonding, and the surface roughness will increase, and the bonding work will be increased. It becomes difficult to do. In addition, the material is formed of a single low molecular weight polyolefin resin.
〇 Yes
[0047] この接着シート 6のポリオレフインの分子量は、数万力、ら 500万、より好ましくは 100 万から 200万の範囲とするとよい。分子量が数万に満たない場合には、接着性を発 揮すること力 Sできない。分子量が 500万を超えると、常温においてゲル化またはエラ ストマー化しな!/、等の取极レ、が不便になる。 [0047] The molecular weight of the polyolefin in the adhesive sheet 6 may be in the range of tens of thousands of force, 5 million, and more preferably in the range of 1 million to 2 million. If the molecular weight is less than tens of thousands, it cannot exert adhesiveness. If the molecular weight exceeds 5,000,000, it will be inconvenient to make a gel or elastomer at room temperature! /, Etc.
[0048] また、接着材シート 6の蛍光性を抑えるためには、接着シート 6のポリオレフインを、 I Rスペクトルにおいてベンゼン環や二重結合に由来するピークのほ力、、 1705cm— 1 、 1745cm— 1、 1546cm— 1、 1250cm— 1および 950cm— 1の付近にピークを有 さないように形成するとよい。具体的には、ポリオレフインが IRスペクトルにおいて、 1 745cm— 1付近のアクリル系のカルボニル、 1705cm— 1付近のエステル系のカル ボニル、 1546cm— 1、 1250cm— 1付近のアイオノマー構造、 950cm— 1付近の末 端ビュルを有すると、蛍光を発するからである。これらのピーク値の保有箇所を調節 した 3種類のポリオレフイン A、 B、 Cを用意して、 IRスペクトルを測定した結果が図 2 であり、マイクロチッププレートチップ 1として張り合わせた後に焦点深度を変えた時 のチップの蛍光量を測定した結果が図 3である。蛍光値の測定方法には、現在主流 の方法である Cy3 (励起波長 550nm、蛍光波長 570nm) Cy5 (励起波長 649nm、 蛍光波長 670nm)を利用した蛍光標識法を用いた。今回は Cy3の波長を用いた蛍 光値の測定データを示す。 [0048] In addition, in order to suppress the fluorescence of the adhesive sheet 6, the polyolefin of the adhesive sheet 6 has a peak force derived from a benzene ring or a double bond in the IR spectrum, 1705cm-1, 1745cm-1 1546cm—1, 1250cm—1 and 950cm—has peaks near 1 It is good to form so as not to. Specifically, in the IR spectrum, polyolefin is an acrylic carbonyl near 1 745 cm-1, an ester-based carbonyl near 1705 cm-1, an ionomer structure near 1546 cm-1, 1250 cm-1, and a 950 cm-1 vicinity. This is because the terminal bull emits fluorescence. Three types of polyolefins A, B, and C with adjusted locations of these peak values were prepared, and the IR spectrum was measured as shown in Fig. 2. The focal depth was changed after bonding as microchip plate chip 1. Figure 3 shows the results of measuring the amount of fluorescence from the chip at that time. The fluorescence labeling method using Cy3 (excitation wavelength: 550 nm, fluorescence wavelength: 570 nm) and Cy5 (excitation wavelength: 649 nm, fluorescence wavelength: 670 nm), which is the mainstream method, was used as the method for measuring the fluorescence value. This time, we show the measurement data of the fluorescence value using the wavelength of Cy3.
ピークイ直の/少ない J噴(ポジ才レフィン C、 B、 Aの J噴)に 光ィ直カ 1700、 15000、 2500 0と低く(図 2参照)、蛍光強度もその順に低い(図 3参照)。 Low / low peak of 1700, 15000, 25000 (see Fig. 2) and low fluorescence intensity in that order (see Fig. 3) .
[0049] 両素材 2、 3および接着シート 6がともに樹脂材製であると、相互の接合が強固に行 なわれることになり、マイクロチッププレート 1が更に高品位なものとなる。また、例え ば両素材 2、 3がガラス製であると、接着シート 6に親水性処理等の何らかの前処理を 施す必要があるが、本発明においてはそのような前処理は不要であり、製造工程が 簡素であり、短時間に製造可能である。 [0049] If both the raw materials 2 and 3 and the adhesive sheet 6 are made of a resin material, the mutual bonding is firmly performed, and the microchip plate 1 becomes higher quality. For example, if both materials 2 and 3 are made of glass, it is necessary to perform some kind of pretreatment such as hydrophilic treatment on the adhesive sheet 6. However, in the present invention, such pretreatment is not necessary. The process is simple and can be manufactured in a short time.
[0050] 次ぎに、本実施形態のマイクロチッププレート 1の製造方法を説明する。 [0050] Next, a method for manufacturing the microchip plate 1 of the present embodiment will be described.
[0051] 図 1 (a)に示すように、第 1素材 2と第 2素材 3との間に接着シート 6を介在させる。図 [0051] As shown in Fig. 1 (a), an adhesive sheet 6 is interposed between the first material 2 and the second material 3. Figure
1 (a)においては、接着シート 6を第 1素材 2および第 2素材 4と接合前において別体 に形成している力 S、両素材 2、 3のいずれか一方の対向面に予め塗布して形成してお いてもよい。 1 In (a), adhesive sheet 6 is applied in advance to the opposing surface of either material 2 or 3 with force S formed separately from first material 2 and second material 4 before joining. May be formed.
[0052] 続いて、図示しないホットプレスによって両素材 2、 3および接着シート 6を加温させ て接着シート 6を弾性変形可能な状態まで加温させるとともに、次第に圧迫させて行 [0052] Subsequently, both the raw materials 2, 3 and the adhesive sheet 6 are heated by a hot press (not shown) to heat the adhesive sheet 6 to a state where it can be elastically deformed and gradually compressed.
<。 <.
[0053] この時の接着シート 6の加熱温度は室温〜 100°C好ましくは 50〜90°Cとする。温 度が室温 (例えば、 15°C。以下、同じ)より低くなると接着シート 6の接着力が弱くなり 、 100°Cを越えるとチャンネル 4に変形等が発生するおそれがある。更に、ホットプレ スによる第 1素材 2と第 2素材 3とに付加する加圧力は、 30〜500kgf/cm2好ましく は 30〜300kgf/cm2とする。カロ圧力力 30kgf/cm2より低くなると接着シート 6の 接着力が弱くなり、 500kgf/cm2を越えるとチャンネル 4に変形等が発生するおそ れがある。 [0053] The heating temperature of the adhesive sheet 6 at this time is room temperature to 100 ° C, preferably 50 to 90 ° C. When the temperature is lower than room temperature (for example, 15 ° C., the same applies hereinafter), the adhesive strength of the adhesive sheet 6 becomes weak, and when it exceeds 100 ° C., the channel 4 may be deformed. In addition, hot pre The pressure applied to the first material 2 and the second material 3 by the gas is 30 to 500 kgf / cm 2, preferably 30 to 300 kgf / cm 2 . If the calo pressure force is lower than 30 kgf / cm 2 , the adhesive force of the adhesive sheet 6 will be weak, and if it exceeds 500 kgf / cm 2 , the channel 4 may be deformed.
[0054] 更に説明すると、プレス時に接着シート 6押し込む量は、上面よりシート厚の;!〜 50 %くらいまでが望ましい。押し込む量がシート厚の 1 %より低いと着剤シート 6の接着 力が弱くなり、 50%を越えるとチャンネル 4に変形等が発生したり、接着シート 6がチ ヤンネル 4内に食い込んで、流路の断面積を変化させるおそれがある。 [0054] To explain further, it is desirable that the pressing amount of the adhesive sheet 6 at the time of pressing is about! To 50% of the sheet thickness from the upper surface. If the amount to be pushed in is less than 1% of the sheet thickness, the adhesive strength of the adhesive sheet 6 becomes weak, and if it exceeds 50%, the channel 4 is deformed or the adhesive sheet 6 bites into the channel 4 and flows. There is a risk of changing the cross-sectional area of the road.
[0055] また、両素材 2、 3の対向面が鏡面である場合には、深さと幅がそれぞれ約 100 m程度のチャンネル 4の変形を防止しつつ両素材 2、 3を接合するには、加熱温度を 約 70°Cとし、カロ圧力を 30〜; 100kgf/cm2とするとよい。また、両素材 2、 3の対向面 が非鏡面である場合には、深さと幅がそれぞれ約 100 m程度のチャンネル 4の変 形を防止しつつ両素材 2、 3を接合するには、加熱温度を約 70°Cとし、加圧力を 100 〜300kgf/cm2とするとよい。 [0055] Also, when the opposing surfaces of both materials 2 and 3 are mirror surfaces, to join both materials 2 and 3 while preventing deformation of the channel 4 having a depth and width of about 100 m each, The heating temperature should be about 70 ° C and the caloric pressure should be 30 to 100 kgf / cm 2 . In addition, if the opposing surfaces of both materials 2 and 3 are non-mirror surfaces, heating is required to join both materials 2 and 3 while preventing deformation of channel 4 with a depth and width of about 100 m each. the temperature was about 70 ° C, a pressure or equal to 100 ~300kgf / cm 2.
[0056] 続いて、接着シート 6を硬化させることにより、両素材 2、 3が接着シート 6によって図 [0056] Subsequently, by curing the adhesive sheet 6, the two materials 2 and 3 are removed by the adhesive sheet 6.
1 (b)に示すように接合されて、マイクロチッププレート 1が完成させられる。 1 Joining as shown in (b), the microchip plate 1 is completed.
[0057] 本実施形態によれば、マイクロチッププレート 1は、前記の製造方法によって製造さ れるために、接合時の温度を低くするとともに圧接圧を低くして、チャンネル 4の潰れ や、クラックの発生がなくなり、製造時間が短ぐ量産性にも適しているものとなる。 [0057] According to the present embodiment, since the microchip plate 1 is manufactured by the above-described manufacturing method, the temperature at the time of bonding is lowered and the pressure contact pressure is lowered so that the channel 4 is crushed or cracked. Occurrence is eliminated, and it is suitable for mass productivity with a short manufacturing time.
[0058] また、本実施形態によれば、接着材シート 6として前記の IRスペクトルのピーク値の 保有箇所を調節した 3種類のポリオレフイン A、 B、 C用いてマイクロチッププレートチ ップ 1を製造すると、図 3に示すように、ピーク値の少ない順(ポリオレフイン C、 B、 A の順)に蛍光強度が低いマイクロチッププレートチップ 1が得られた。 [0058] Also, according to the present embodiment, the microchip plate chip 1 is manufactured using the three types of polyolefins A, B, and C in which the locations where the peak values of the IR spectrum are adjusted as the adhesive sheet 6 are adjusted. Then, as shown in FIG. 3, a microchip plate chip 1 having a low fluorescence intensity in the order of decreasing peak value (in the order of polyolefin C, B, A) was obtained.
[0059] また、接着シート 6を室温〜 100°C好ましくは 50〜90°Cに加熱し、第 1素材 2と第 2 素材 3とを 30〜500kgf/cm2好ましくは 30〜300kgf/cm2にカロ圧してマイクロチ ッププレート 1を製造方法することにより、更に、第 1素材と第 2素材が強固に接着さ れたマイクロチッププレート 1を製造することができる。また、これらの条件で実験を行 なったときの接合強度は、被着体がォレフィン系材料に対しての場合は、この接着シ ートは 1. 080N/mmの強度を示したが、アクリルに対しては、 0. 274N/mm、ポリ カーボネートに対しては、 0. 140N/mmであった。また、このとき、ォレフィン系材料 に対しコロナ処理、 UV照射等の表面処理を行なうと接合強度が増した力 S、アクリル、 ポリカーボネートにコロナ処理、 UV照射等の表面処理を行なっても十分な接合強度 は得られなかった。 [0059] The adhesive sheet 6 is heated to room temperature to 100 ° C, preferably 50 to 90 ° C, and the first material 2 and the second material 3 are heated to 30 to 500 kgf / cm 2, preferably 30 to 300 kgf / cm 2. The microchip plate 1 in which the first material and the second material are firmly bonded to each other can be manufactured by producing the microchip plate 1 by applying the pressure to the pressure. In addition, when the experiment was conducted under these conditions, the bonding strength was obtained when this adherend was bonded to an olefin-based material. The sheet showed a strength of 1.080 N / mm, but was 0.274 N / mm for acrylic and 0.140 N / mm for polycarbonate. At this time, if the olefin-based material is subjected to surface treatment such as corona treatment or UV irradiation, the bonding strength is increased. S, acrylic, and polycarbonate are subjected to surface treatment such as corona treatment and UV irradiation. Strength was not obtained.
[0060] 第 2の実施形態 [0060] Second Embodiment
第 2の実施形態を第 1の実施形態と同一の図 1を用いて説明する。 A second embodiment will be described with reference to FIG. 1 which is the same as the first embodiment.
[0061] 本実施形態のマイクロチッププレート 1は、樹脂製の薄平板状の第 1素材 2に対して 、微小流路状のチャンネル 4やホール(図示せず)が形成されている第 2素材 3を、ポ リオレフインの薄!/、接着シート 6を用いて接着して形成されて!/、る。 [0061] The microchip plate 1 of the present embodiment has a second material in which channels 4 and holes (not shown) in the form of microchannels are formed with respect to the first flat plate-like material 2 made of resin. 3 is formed by bonding with a thin polyolefin / !, adhesive sheet 6! /.
[0062] 第 1素材 2の厚さは約 20 μ mであり、ポリオレフインからなる樹脂によって形成され ている。 [0062] The thickness of the first material 2 is about 20 μm, and is formed of a resin made of polyolefin.
[0063] 第 2素材 3に形成されているチャンネル 4の深さと幅はそれぞれ約 50〜; 100 m程 度であり、第 2素材 3の厚さは凹部 8aの深さの約 2倍程度である。この第 2素材 3は、 ポリオレフインからなる樹脂、より好ましくはノルボルネン系の環状ポリオレフインによつ て形成されており、チャンネル 4および図示しないポートを設けるようにして樹脂の一 体成形により形成されている。カレボルネン系の環状ポリオレフインによって第 2素材 3を形成することにより、接着強度が高まると共に、低蛍光性を満たすことが可能とな [0063] The depth and width of the channel 4 formed in the second material 3 are about 50 to about 100 m, respectively, and the thickness of the second material 3 is about twice the depth of the recess 8a. is there. The second material 3 is formed of a polyolefin resin, more preferably a norbornene-based cyclic polyolefin, and is formed by integral molding of the resin so as to provide a channel 4 and a port (not shown). . By forming the second material 3 with calebornene-based cyclic polyolefin, it is possible to increase the adhesive strength and satisfy low fluorescence.
[0064] 接着シート 6は両素材 1、 2にょる圧迫接合前の厚さが1〜500 111、より好ましくは [0064] The adhesive sheet 6 has a thickness of 1 to 500 111, more preferably, before compression bonding to both materials 1 and 2
10-100 mとされて!/、る。膜厚が 100 μ m以上である場合、材料の高さ方向の蛍 光物質の量が増加するため、蛍光強度が増加する。膜厚が 10 πι以下の場合、低 蛍光性を満たすことはできるが、接着後のマイクロチッププレートにそりが発生する可 能性があり、表面粗さも大きくなつてしまうものであると共に、接着作業がし難くなる。 また、その素材としては、ポリオレフインと PDMSの混合割合が 10重量%〜80重量 %の混合体とするとよい。 PDMSを混合させると、接着シート 6の接着力が低下し、逆 に接着シート 6の低蛍光性がよくなる。従って、ポリオレフインと PDMSの混合割合を 調整することにより、接着シート 6の接着力と低蛍光性とを適宜に調整することができ [0065] 両素材 2、 3および接着シート 6がともに樹脂材製であると、相互の接合が強固に行 なわれることになり、マイクロチッププレート 1が更に高品位なものとなる。また、例え ば両素材 2、 3がガラス製であると、接着シート 6に親水性処理等の何らかの前処理を 施す必要があるが、本発明においてはそのような前処理は不要であり、製造工程が 簡素であり、短時間に製造可能である。 10-100 m! When the film thickness is 100 μm or more, the fluorescence intensity increases because the amount of phosphor in the height direction of the material increases. When the film thickness is 10 πι or less, low fluorescence can be satisfied, but there is a possibility that warpage will occur on the microchip plate after bonding, and the surface roughness will increase, and the bonding work will be increased. It becomes difficult to do. The material is preferably a mixture of 10% to 80% by weight of the mixture of polyolefin and PDMS. When PDMS is mixed, the adhesive strength of the adhesive sheet 6 decreases, and conversely, the low fluorescence of the adhesive sheet 6 improves. Therefore, by adjusting the mixing ratio of polyolefin and PDMS, the adhesive strength and low fluorescence of the adhesive sheet 6 can be appropriately adjusted. [0065] If both the raw materials 2 and 3 and the adhesive sheet 6 are made of a resin material, the mutual bonding is firmly performed, and the microchip plate 1 is further improved in quality. For example, if both materials 2 and 3 are made of glass, it is necessary to perform some kind of pretreatment such as hydrophilic treatment on the adhesive sheet 6. However, in the present invention, such pretreatment is not necessary. The process is simple and can be manufactured in a short time.
[0066] また、本実施形態においては、第 1素材 2および第 2素材 3を、環状の分子構造を 有するポリオレフインとするとよい。これにより第 1素材 2および第 2素材 3を良好に接 着シート 6によって接合することができるとともに、全体の低蛍光性を満たすことができ [0066] In the present embodiment, the first material 2 and the second material 3 are preferably made of polyolefin having a cyclic molecular structure. As a result, the first material 2 and the second material 3 can be satisfactorily joined by the adhesive sheet 6, and the overall low fluorescence can be satisfied.
[0067] 次ぎに、本実施形態のマイクロチッププレート 1の製造方法を説明する。 [0067] Next, a method for manufacturing the microchip plate 1 of the present embodiment will be described.
[0068] 図 1 (a)に示すように、第 1素材 2と第 2素材 3との間に接着シート 6を介在させる。図 1 (a)においては、接着シート 6を第 1素材 2および第 2素材 4と接合前において別体 に形成している力 S、両素材 2、 3のいずれか一方の対向面に予め塗布して形成してお いてもよい。 As shown in FIG. 1 (a), an adhesive sheet 6 is interposed between the first material 2 and the second material 3. In Fig. 1 (a), adhesive sheet 6 is applied in advance to the opposing surface of either material 2 or 3 with force S formed separately from first material 2 and second material 4 before joining. May be formed.
[0069] 続いて、図示しないホットプレスによって両素材 2、 3および接着シート 6を加温させ て接着シート 6を弾性変形可能な状態まで加温させるとともに、次第に圧迫させて行 [0069] Subsequently, both the raw materials 2 and 3 and the adhesive sheet 6 are heated by a hot press (not shown) to heat the adhesive sheet 6 to a state where it can be elastically deformed and gradually compressed.
<。 <.
[0070] この時の接着シート 6の加熱温度は室温〜 100°C好ましくは 50〜90°Cとする。温 度が室温より低くなると接着シート 6の接着力が弱くなり、 100°Cを越えるとチャンネル 4に変形等が発生するおそれがある。更に、ホットプレスによる第 1素材 2と第 2素材 3 とに付カロするカロ圧力は、 30〜500kgf/cm2好ましくは 30〜300kgf/cm2とする 。加圧力力 ¾Okgf/cm2より低くなると接着シート 6の接着力が弱くなり、 500kgf/c m2を越えるとチャンネル 4に変形等が発生するおそれがある。 [0070] The heating temperature of the adhesive sheet 6 at this time is room temperature to 100 ° C, preferably 50 to 90 ° C. If the temperature is lower than room temperature, the adhesive strength of the adhesive sheet 6 becomes weak, and if it exceeds 100 ° C, the channel 4 may be deformed. Furthermore, the caloric pressure applied to the first material 2 and the second material 3 by hot pressing is 30 to 500 kgf / cm 2, preferably 30 to 300 kgf / cm 2 . When the pressure force is less than ¾ Okgf / cm 2 , the adhesive force of the adhesive sheet 6 becomes weak, and when it exceeds 500 kgf / cm 2 , the channel 4 may be deformed.
[0071] 更に説明すると、プレス時に接着シート 6押し込む量は、上面よりシート厚の;!〜 50 %くらいまでが望ましい。押し込む量がシート厚の 1 %より低いと着剤シート 6の接着 力が弱くなり、 50%を越えるとチャンネル 4に変形等が発生したり、接着シート 6がチ ヤンネル 4内に食い込んで、流路の断面積を変化させるおそれがある。 [0072] また、両素材 2、 3の対向面が鏡面である場合には、深さと幅がそれぞれ約 100 m程度のチャンネル 4の変形を防止しつつ両素材 2、 3を接合するには、加熱温度を 約 70°Cとし、カロ圧力を 30〜; 100kgf/cm2とするとよい。また、両素材 2、 3の対向面 が非鏡面である場合には、深さと幅がそれぞれ約 100 m程度のチャンネル 4の変 形を防止しつつ両素材 2、 3を接合するには、加熱温度を約 70°Cとし、加圧力を 100 〜300kgf/cm2とするとよい。 [0071] To explain further, it is desirable that the pressing amount of the adhesive sheet 6 at the time of pressing is from about! To 50% of the sheet thickness from the upper surface. If the amount to be pushed in is less than 1% of the sheet thickness, the adhesive strength of the adhesive sheet 6 becomes weak, and if it exceeds 50%, the channel 4 is deformed or the adhesive sheet 6 bites into the channel 4 and flows. There is a risk of changing the cross-sectional area of the road. [0072] If the opposing surfaces of both materials 2 and 3 are mirror surfaces, to join both materials 2 and 3 while preventing deformation of the channel 4 with a depth and width of about 100 m each, The heating temperature should be about 70 ° C and the caloric pressure should be 30 to 100 kgf / cm 2 . In addition, if the opposing surfaces of both materials 2 and 3 are non-mirror surfaces, heating is required to join both materials 2 and 3 while preventing deformation of channel 4 with a depth and width of about 100 m each. the temperature was about 70 ° C, a pressure or equal to 100 ~300kgf / cm 2.
[0073] 続いて、接着シート 6を硬化させることにより、両素材 2、 3が接着シート 6によって図 1 (b)に示すように接合されて、マイクロチッププレート 1が完成させられる。 Subsequently, by curing the adhesive sheet 6, the two materials 2 and 3 are joined together by the adhesive sheet 6 as shown in FIG. 1B, and the microchip plate 1 is completed.
[0074] 本実施形態によれば、マイクロチッププレート 1は、前記の製造方法によって製造さ れるために、接合時の温度を低くするとともに圧接圧を低くして、チャンネル 4の潰れ や、クラックの発生がなくなり、製造時間が短ぐ量産性にも適しているものとなる。 [0074] According to the present embodiment, since the microchip plate 1 is manufactured by the above-described manufacturing method, the temperature at the time of bonding is lowered and the pressure contact pressure is lowered so that the channel 4 is crushed or cracked. Occurrence is eliminated, and it is suitable for mass productivity with a short manufacturing time.
[0075] また、接着シート 6を室温〜 100°C好ましくは 50〜90°Cに加熱し、第 1素材 2と第 2 素材 3とを 30〜500kgf/cm2好ましくは 30〜300kgf/cm2にカロ圧してマイクロチ ッププレート 1を製造方法することにより、更に、第 1素材と第 2素材が強固に接着さ れたマイクロチッププレート 1を製造することができる。 [0075] Further, the adhesive sheet 6 is heated to room temperature to 100 ° C, preferably 50 to 90 ° C, and the first material 2 and the second material 3 are heated to 30 to 500 kgf / cm 2, preferably 30 to 300 kgf / cm 2. The microchip plate 1 in which the first material and the second material are firmly bonded to each other can be manufactured by producing the microchip plate 1 by applying the pressure to the pressure.
[0076] なお、本発明は前記実施形態に限定されるものではなぐ必要に応じて種々変更 することが可能である。 Note that the present invention is not limited to the above-described embodiment, and various modifications can be made as necessary.
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2008541006A JP4693907B2 (en) | 2006-10-25 | 2007-10-24 | Microchip plate for biochip and manufacturing method thereof |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2006289724 | 2006-10-25 | ||
| JP2006-289724 | 2006-10-25 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2008050791A1 true WO2008050791A1 (en) | 2008-05-02 |
Family
ID=39324585
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2007/070704 Ceased WO2008050791A1 (en) | 2006-10-25 | 2007-10-24 | Microchip plate and process for producing the same |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP4693907B2 (en) |
| WO (1) | WO2008050791A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011053091A (en) * | 2009-09-02 | 2011-03-17 | Alps Electric Co Ltd | Bonding member and method of manufacturing the same |
| WO2014178439A1 (en) * | 2013-05-02 | 2014-11-06 | アルプス電気株式会社 | Bonded member and method for producing same |
| JP2017217617A (en) * | 2016-06-08 | 2017-12-14 | 住友ベークライト株式会社 | Channel device |
| CN109138159A (en) * | 2018-09-04 | 2019-01-04 | 沈阳炳恒科技有限公司 | It is a kind of to fill the steel structure connecting member for prejudging alarm rod |
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|---|---|---|---|---|
| JPH0395286A (en) * | 1989-09-07 | 1991-04-19 | Mitsui Petrochem Ind Ltd | Adhesive for cyclic olefin resin |
| JPH06502210A (en) * | 1990-10-30 | 1994-03-10 | ミネソタ マイニング アンド マニュファクチャリング カンパニー | Pressure-sensitive adhesives based on ethylenically unsaturated α-olefin polymers cured with hydrosilane |
| JPH06184500A (en) * | 1992-12-18 | 1994-07-05 | Yokohama Rubber Co Ltd:The | Adhesive for polymer material and its production |
| JPH07173438A (en) * | 1993-11-05 | 1995-07-11 | Daicel Chem Ind Ltd | Hot-melt adhesive film |
| JPH11286537A (en) * | 1998-03-31 | 1999-10-19 | Nippon Zeon Co Ltd | Norbornene polymers containing organic groups |
| JP2000039420A (en) * | 1998-07-21 | 2000-02-08 | Asahi Chem Ind Co Ltd | Microchip made of resin |
| JP2005225925A (en) * | 2004-02-10 | 2005-08-25 | Jsr Corp | Carrier film and carrier member |
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2007
- 2007-10-24 JP JP2008541006A patent/JP4693907B2/en active Active
- 2007-10-24 WO PCT/JP2007/070704 patent/WO2008050791A1/en not_active Ceased
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0395286A (en) * | 1989-09-07 | 1991-04-19 | Mitsui Petrochem Ind Ltd | Adhesive for cyclic olefin resin |
| JPH06502210A (en) * | 1990-10-30 | 1994-03-10 | ミネソタ マイニング アンド マニュファクチャリング カンパニー | Pressure-sensitive adhesives based on ethylenically unsaturated α-olefin polymers cured with hydrosilane |
| JPH06184500A (en) * | 1992-12-18 | 1994-07-05 | Yokohama Rubber Co Ltd:The | Adhesive for polymer material and its production |
| JPH07173438A (en) * | 1993-11-05 | 1995-07-11 | Daicel Chem Ind Ltd | Hot-melt adhesive film |
| JPH11286537A (en) * | 1998-03-31 | 1999-10-19 | Nippon Zeon Co Ltd | Norbornene polymers containing organic groups |
| JP2000039420A (en) * | 1998-07-21 | 2000-02-08 | Asahi Chem Ind Co Ltd | Microchip made of resin |
| JP2005225925A (en) * | 2004-02-10 | 2005-08-25 | Jsr Corp | Carrier film and carrier member |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011053091A (en) * | 2009-09-02 | 2011-03-17 | Alps Electric Co Ltd | Bonding member and method of manufacturing the same |
| WO2014178439A1 (en) * | 2013-05-02 | 2014-11-06 | アルプス電気株式会社 | Bonded member and method for producing same |
| JPWO2014178439A1 (en) * | 2013-05-02 | 2017-02-23 | アルプス電気株式会社 | Joining member and manufacturing method thereof |
| JP2017217617A (en) * | 2016-06-08 | 2017-12-14 | 住友ベークライト株式会社 | Channel device |
| CN109138159A (en) * | 2018-09-04 | 2019-01-04 | 沈阳炳恒科技有限公司 | It is a kind of to fill the steel structure connecting member for prejudging alarm rod |
Also Published As
| Publication number | Publication date |
|---|---|
| JPWO2008050791A1 (en) | 2010-02-25 |
| JP4693907B2 (en) | 2011-06-01 |
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