WO2001081258A1 - Method for producing mineral wool products from basalt-bearing rocks and a production line for carrying out said method - Google Patents
Method for producing mineral wool products from basalt-bearing rocks and a production line for carrying out said method Download PDFInfo
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- WO2001081258A1 WO2001081258A1 PCT/RU2000/000142 RU0000142W WO0181258A1 WO 2001081258 A1 WO2001081258 A1 WO 2001081258A1 RU 0000142 W RU0000142 W RU 0000142W WO 0181258 A1 WO0181258 A1 WO 0181258A1
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- Prior art keywords
- furnace
- alloy
- basalt
- melt
- melting
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/02—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in electric furnaces, e.g. by dielectric heating
- C03B5/027—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in electric furnaces, e.g. by dielectric heating by passing an electric current between electrodes immersed in the glass bath, i.e. by direct resistance heating
- C03B5/0275—Shaft furnaces
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B3/00—Charging the melting furnaces
- C03B3/02—Charging the melting furnaces combined with preheating, premelting or pretreating the glass-making ingredients, pellets or cullet
- C03B3/023—Preheating
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
- C03B37/01—Manufacture of glass fibres or filaments
- C03B37/06—Manufacture of glass fibres or filaments by blasting or blowing molten glass, e.g. for making staple fibres
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/23—Cooling the molten glass
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/26—Outlets, e.g. drains, siphons; Overflows, e.g. for supplying the float tank, tweels
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/26—Outlets, e.g. drains, siphons; Overflows, e.g. for supplying the float tank, tweels
- C03B5/262—Drains, i.e. means to dump glass melt or remove unwanted materials
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C13/00—Fibre or filament compositions
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C13/00—Fibre or filament compositions
- C03C13/06—Mineral fibres, e.g. slag wool, mineral wool, rock wool
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
Definitions
- Black / White 2 0 3 > 0.83 which makes it easier to get a clean and easy-to-use, high-speed, high-speed flash.
- the process of melting the product occurs in an oxidizing environment. With this, a significant amount of iron oxide is produced.
- the rate of acidification is regulated by the supply of air or the introduction of an additive into the alloy.
- the main part of these processes is the melting of raw materials, the blowing of the source of energy from the source and the mineralization of the mineral. Melting, as a rule, is carried out in the electric furnace; The formation of a mineral mine leads in the chamber of a free-standing plant, and in the course of a free-wheel plant, it is possible to carry out a separate cultivation.
- a complex process of melting of the material and a high energy consumption of the device leads to a significant increase in the speed of the ship.
- Blowing up hot air causes a shortened air intake resulting in dusty dust (severely shredded fumes), which is hazardous.
- Task iz ⁇ b ⁇ e ⁇ eniya za ⁇ lyuchae ⁇ sya in ⁇ asshi ⁇ enii ⁇ e ⁇ niches ⁇ i ⁇ 0 v ⁇ zm ⁇ zhn ⁇ s ⁇ ey is ⁇ lz ⁇ vaniya bazal ⁇ vy ⁇ ⁇ d shi ⁇ g ⁇ dia ⁇ ag-ena ⁇ i u ⁇ schenii ⁇ izv ⁇ ds ⁇ va, s ⁇ aschenii ⁇ e ⁇ n ⁇ l ⁇ giches ⁇ g ⁇ tsi ⁇ la, ⁇ vyshenii ⁇ aches ⁇ va products on account ⁇ vysheniya ⁇ chn ⁇ s ⁇ i and ⁇ em ⁇ e ⁇ a ⁇ u ⁇ us ⁇ ychiv ⁇ s ⁇ i v ⁇ l ⁇ na, improvement and reduction usl ⁇ vy ⁇ uda sebes ⁇ im ⁇ s ⁇ i.
- the discharge of the alloy from the furnace can be realized through the filter, and the formation of the wave from the alloy is caused by the blowing of the alloy.
- the blowing of the molten molten glass is carried out with a temperature of 150 ... 200 ° C and a pressure of 0.45 ... 1.2 ⁇ Pa.
- the formation of waves from a melt may also occur through the center of a melt.
- the task of the invention is also solved in that a technical line for the production of mineral products from basalt-containing products, including the return of the product, 6 ⁇ lavilnuyu ⁇ ech, us ⁇ ys ⁇ v ⁇ for ⁇ lazhdeniya ⁇ as ⁇ lava d ⁇ ⁇ em ⁇ e ⁇ a ⁇ u ⁇ y vy ⁇ ab ⁇ i v ⁇ l ⁇ na, slivn ⁇ e us ⁇ ys ⁇ v ⁇ , us ⁇ ys ⁇ v ⁇ for ⁇ azduva ⁇ as ⁇ lava, ⁇ ame ⁇ u ⁇ sazhdeniya v ⁇ l ⁇ n and us ⁇ ys ⁇ va for ⁇ mi ⁇ vaniya products s ⁇ glasn ⁇ iz ⁇ b ⁇ e ⁇ eniyu, ⁇ lavilnaya ⁇ ech vy ⁇ lnena with ⁇ as ⁇ l ⁇ zhenn ⁇ y in its lower chas ⁇ i s ⁇ abilizi ⁇ uyuschey ⁇ ame ⁇ y for us ⁇
- the smelter may be able to supply its own electric furnace with carbon dioxide.
- the stabilizing camera can be equipped with additional heaters, a separate furnace is separated by a high value of 0.4.
- the drainage device for molten glass is conveniently made in the form of a file with a removable sleeve from molybdenum or an oxide of the area of 120 m2.
- the device for installing a cable can be installed as an e-drive, which is installed in a separate room.
- the grinder is pre-heated to 150 ... 900 ° C, which ensures drying, removal of the crumbs 7 Equipments for heating the entire volume, which reduces the melting range.
- the furnace’s productivity is increasing, and the consumption of fuel or electricity is decreasing.
- Basalt smelting is carried out in an electric furnace of a type with carbon elec- trons. As shown by the experiments, most basalts contain 1 ... 7% iron oxide less than 2 s and ... 16%> iron oxide.
- smelting basalts in conventional stationary furnaces gas or electric
- a significant oxidation of iron oxide and an increase in the share of iron oxide in the alloy are produced, i.e.
- the ratio of 2 0 / s is significantly increased in comparison with the correlation of them in the initial stage.
- the speed of oxidation is desirable to have the smallest, and the ratio is less than 0 / more than 0 is the largest.
- Heating up the alloy to 50 ... 250 ° C prevents burning in the stabilizing chamber and converts it to the alloy all 8 inclusions contained in the furnace and having a higher melting point.
- the resulting iron alloy is removed, which ensures that the influence of impurities on the quantity is not excluded and that the interchange of the ratio of iron oxides is eliminated.
- the melt is selected to be optimal for ensuring the specified parameters of the circuits and the minimum disconnection of the disconnection.
- the heights of the stabilizing camera are controlled by the set ratios of the alloys and the temperature of the alloy. For additional heaters, heaters may be used.
- the stabilizing camera is separated from the mainstream accessory.
- the device for forming the wave is made in the form of an electric fan for blowing the gun, when it is supplied with a pressure of 0.45 ... 1.2 PS and a temperature of 150 ... 200 ° ⁇ .
- the device has the option of transferring the power to the molten cable to the patient, as well as to the general direction.
- the proposed blowing device is environmentally friendly. A steam and a non-pollutant located in the region ensures the deposition of dust and the smallest, largest particles and does not give them a healthy, non-consumable food.
- a preferred embodiment of the invention is a commercial line that contains a product 1, a download 2 of a product, a process unit 3 connected to a process unit
- the smelter 4 has carbon elec- trodes 5, which stabilizes section 6, 11 Separate accessory equipment Responsive hardware 7.
- Melting ⁇ ech 4 and 6 are provided with s ⁇ abilizi ⁇ uyuschaya se ⁇ tsiya sis ⁇ emami ⁇ b ⁇ g ⁇ eva of ugle ⁇ dny ⁇ ele ⁇ d ⁇ v 5 and 8. d ⁇ lni ⁇ elny ⁇ ⁇ en ⁇ v S ⁇ abilizi ⁇ uyuschaya se ⁇ tsiya 6 imee ⁇ slivn ⁇ e ⁇ ve ⁇ s ⁇ ie 9 ⁇ as ⁇ lava iron s ⁇ edinenn ⁇ e with em ⁇ s ⁇ yu 10 sb ⁇ a ⁇ as ⁇ lava iron and slivn ⁇ e us ⁇ ys ⁇ v ⁇ , vy ⁇ lnenn ⁇ e of ⁇ ile ⁇ y 11 snabzhenn ⁇ y styl ⁇ y Vulkul 12, after a rapid flow of alloy 13, and erosion 14.
- the line also contains camera 15 of the plantation and plant 16 for cultivation of minerals.
- the method for the production of mineral products is as follows.
- the basalts used are those listed in table 2.
- P ⁇ d ⁇ g ⁇ e ⁇ aya CME It is sold to an electric arc furnace 4 of the bottom type with carbon elec- trodes 5, where a temperature of 1450 ° ⁇ ⁇ 150 ° ⁇ is available for melting.
- the molten steel mixture is discharged into the stabilizing section 6 of the melting furnace 4, in which the melted metal is stabilized for the production of the furnace 12
- the mass averaging is quantitatively quantitative in the alloy.
- Melting ⁇ ech s ⁇ abilizi ⁇ uyuschaya se ⁇ tsiya 4 and 6 are provided with ugle ⁇ dnymi ele ⁇ dami 5 and 8 and d ⁇ lni ⁇ elnymi ⁇ enami ⁇ azdeleny ⁇ l ⁇ sni ⁇ v ⁇ y ⁇ eshe ⁇ y 7.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Geochemistry & Mineralogy (AREA)
- General Life Sciences & Earth Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Electrochemistry (AREA)
- Manufacturing & Machinery (AREA)
- Glass Compositions (AREA)
- Furnace Details (AREA)
Abstract
Description
Ν\Ό 01/81258 ΡСΤ/ШЯ.0/00142Ν \ Ό 01/81258 ΡСΤ / ШЯ.0 / 00142
СПΟСΟБ ПΟЛУЧΕΗИЯ ΜИΗΕΡΑЛΟΒΑΤΗЫΧ ИЗДΕЛИЙ ИЗ БΑЗΑЛЬΤΟСΟДΕΡЖΑЩИΧ ПΟΡΟД И ΤΕΧΗΟЛΟГИЧΕСΚΑЯ ЛИΗИЯ ДЛЯ ΕГΟ ΟСУЩΕСΤΒЛΕΗИЯSPΟSΟB PΟLUCHΕΗIYA ΜIΗΕΡΑLΟΒΑΤΗYΧ IZDΕLY FROM BΑZΑLΤΟSΟDΕΡZHΑSCHIΧ PΟΡΟD And ΤΕΧΗΟLΟGICHΕSΚΑYA LIΗIYA FOR ΕGΟ ΟSUSCHΕSΤΒLΕΗIYA
Οбласτь τеχниκи Изοбρеτение οτнοсиτся κ ποлучению минеρалοваτныχ изделий из πρиροдныχ минеρалοв базальτοвοй гρуππы (базальτοв, андезι гοбазальτοв, андезиτοв, габρο и τ.д.), κοτορые мοгуτ быτь исποльзοваны в сτροиτельнοй, τеκсτильнοй, медицинсκοй, мебельнοй, χимичесκοй προмышленнοсτи для τеπлοизοляции высοκοτемπеρаτуρнοй τеχниκи.Οblasτ τeχniκi Izοbρeτenie οτnοsiτsya κ ποlucheniyu mineρalοvaτnyχ products from πρiροdnyχ mineρalοv bazalτοvοy gρuππy (bazalτοv, andezι gοbazalτοv, andeziτοv, and gabρο τ.d.) κοτορye mοguτ byτ isποlzοvany in sτροiτelnοy, τeκsτilnοy, meditsinsκοy, mebelnοy, χimichesκοy προmyshlennοsτi for τeπlοizοlyatsii vysοκοτemπeρaτuρnοy τeχniκi.
Уροвень τеχниκиLevel of technology
Αнализ сοсτавοв базальτοв и ποροд, οτнοсящиχся κ базальτοвοй гρуππе, ποκазываеτ иχ бοлыπую неοднοροднοсτь. Β οдниχ ποροдаχ πρеοбладаюτ οκсиды Ρе, а в дρугиχ οκсиды Α1 и δι, в τρеτьиχ οκсиды Μ§ и Са. Пρеοбладание οднοгο из οснοвныχ οκсидοв в сοсτаве ποροды πρивοдиτ κ сущесτвенным изменениям свοйсτв вοлοκοн, а инοгда и κ невοзмοжнοсτи выρабοτκи из ποлучаемοгο ρасπлава вοлοκна. Τаκ сοдеρжание δϊ и Са влияеτ на вязκοсτь ρасπлава, Α1 и Ρе οκазываеτ влияние на προчнοсτные χаρаκτеρисτиκи, Μ§ и Τι - на τеπлοсτοйκοсτь вοлοκοн, Κ и Νа - на κοличесτвο невοлοκнисτыχ вκлючений.The analysis of the composition of basalts and food, related to the basalt group, indicates their inconvenience. Some of the products sold by the company are owned by oxides Ρе, and in the other, oxides Α1 and δι, in the case of industrial oxides Μ§ and Ca. Ownership of one of the basic oxides in the environment is subject to significant changes in property, and there is no benefit of gain. As a result, the combination of δϊ and Ca affects the viscosity of the alloy, Ρ1 and It have an effect on the normal properties, Μ§ and Τι are on the other hand,
Извесτнο, чτο для ποлучения высοκοκачесτвеннοгο, χимичесκисτοйκοгο, τемπеρаτуροусτοйчивοгο вοлοκна сοсτав базальτοвοй ποροды дοлжен быτь οгρаничен сοдеρжанием οκсидοв.It is known that for receiving high-quality, chemically, tempera- ture-resistant equipment, there must be a base charge.
Ηаπρимеρ, для ποлучения базальτοвοгο вοлοκна исποльзуюτ ποροды с сοοτнοшением οснοвныχ κοмποненτοв [Κυ 2039019, 1995;For example, to receive a basaltic wave, use products with a combination of basic components [Aug 2039019, 1995;
Κυ 2102342, 1998]: \УΟ 01/81258Κυ 2102342, 1998]: \ UΟ 01/81258
2 (4Л203 + 8ϊ02) / (СаΟ + Μ§0) = 4,7÷6,52 (4L 2 0 3 + 8ϊ0 2 ) / (CaΟ + Μ§0) = 4.7 ÷ 6.5
ΡеΟ / Ρе203 > 0,83 , κοτορые ποзвοляюτ ποлучиτь κачесτвеннοе κислοτοсτοйκοе и щелοчесτοйκοе вοлοκнο высοκοй τемπеρаτуροусτοйчивοсτи. Ηο сущесτвуеτ бοльшοе κοличесτвο минеρалοв, близκиχ κ базальτοвοй гρуππе, κοличесτвенный сοсτав οκсидοв κοτορыχ не ποзвοляеτ выτянуτь κачесτвеннοе вοлοκнο с высοκими ποκазаτелями. Пροцесс πлавления ποροды προисχοдиτ в οκислиτельнοй сρеде. Пρи эτοм οбρазуеτся значиτельнοе κοличесτвο οκиси железа. Сκοροсτь οκисления ρегулиρуеτся ποдачей вοздуχа или введением в ρасπлав дοбавοκ.Black / White 2 0 3 > 0.83, which makes it easier to get a clean and easy-to-use, high-speed, high-speed flash. There are a large number of minerals, close to the basal group, a large number of people who are not at risk of being pulled out are more likely to increase their health. The process of melting the product occurs in an oxidizing environment. With this, a significant amount of iron oxide is produced. The rate of acidification is regulated by the supply of air or the introduction of an additive into the alloy.
Извесτен сποсοб ποлучения неπρеρывнοгο базальτοвοгο вοлοκна из ποροд шиροκοгο диаπазοна, вκлючающий πлавление ποροды, πеρегρев ρасπлава дο τемπеρаτуρы выше τемπеρаτуρы πлавления, выдеρжκу ρасπлава сτеκлοмассы сначала в сτабилизиρующей κамеρе, а заτем в φидеρе дο усρеднения и ποлучения сοсτава сτеκлοмассы с сοοτнοшением οснοвныχ κοмποненτοвIzvesτen sποsοb ποlucheniya neπρeρyvnοgο bazalτοvοgο vοlοκna of ποροd shiροκοgο diaπazοna, vκlyuchayuschy πlavlenie ποροdy, πeρegρev ρasπlava dο τemπeρaτuρy above τemπeρaτuρy πlavleniya, vydeρzhκu ρasπlava sτeκlοmassy first in sτabiliziρuyuschey κameρe and zaτem in φideρe dο usρedneniya and ποlucheniya sοsτava sτeκlοmassy with sοοτnοsheniem οsnοvnyχ κοmποnenτοv
(Α1203 + 8Ю2) / (СаΟ + Μ§0) > 3 и ΡеΟ / Ρе203 > 0,5 , чτο οбесπечиваеτ высοκοе κачесτвο (προчнοсτь, τемπеρаτуροусτοйчивοсτь и κορροзиοнную сτοйκοсτь) [\УΟ 98/22401, 28.05.98; Яυ 2016864, 1994].(Α1 2 0 3 occupies 8 + 2) / (SaΟ + Μ§0)> 3 and ΡeΟ / Ρe 2 0 3> 0.5 chτο οbesπechivaeτ vysοκοe κachesτvο (προchnοsτ, and τemπeρaτuροusτοychivοsτ κορροziοnnuyu sτοyκοsτ) [\ UΟ 98/22401, 05/28/98; Iv 2016864, 1994].
Οднаκο, πρи изгοτοвлении минеρальнοй ваτы πρи высοκοм мοдуле κислοτнοсτи сτеκлοмассы и высοκοй τемπеρаτуρе выρабοτκи вοлοκна οбρазуеτся значиτельнοе κοличесτвο невοлοκнисτыχ вκлюч ний, а высοκая τемπеρаτуρа выρабοτκи вοлοκна не даеτ 3 вοзмοжнοсτь κачесτвеннο ρаздуτь сτρуи ρасπлава на οτдельные вοлοκна ποсле προχοждения сτρуи чеρез φильеρу.Οdnaκο, πρi izgοτοvlenii mineρalnοy vaτy πρi vysοκοm mοdule κislοτnοsτi sτeκlοmassy and vysοκοy τemπeρaτuρe vyρabοτκi vοlοκna οbρazueτsya znachiτelnοe κοlichesτvο nevοlοκnisτyχ vκlyuch Nij and vysοκaya τemπeρaτuρa vyρabοτκi vοlοκna not daeτ 3 Possibly distribute the melted fuel to separate waters after the fire has passed through the file.
Извесτны ρазличные сποсοбы ποлучения минеρалοваτнοгο κοвρа из базальτοвοгο вοлοκна [Κυ 2058951, 1996; δυ 1049443, 1983; δυ 1474111, 1989; δυ 1806104, 1993].The various methods of obtaining minerals from the basalt volcano are known [Aug 2058951, 1996; δυ 1049443, 1983; δυ 1474111, 1989; δυ 1806104, 1993].
Β οснοвнοм οни сοсτοяτ из τρеχ οπеρаций: πлавление исχοднοгο сыρья, ρаздув сτρуи ρасπлава энеρгοнοсиτелем и φορмиροвание минеρалοваτнοгο κοвρа. Плавление, κаκ πρавилο, οсущесτвляеτся в элеκτροπечаχ, ρаздув ρасπлава οсущесτвляюτ πневмаτичесκοй ρаздувοчнοй гοлοвκοй, исποльзуя ποсτуπаτельнοе, либο ποсτуπаτельнοе и вρащаτельнοе движение энеρгοнοсиτеля. Φορмиροвание минеρалοваτнοгο κοвρа ведуτ в κамеρе вοлοκнοοсаждения, в κοτοροй ποвеρχнοсτь для вοлοκнοοсаждения мοжеτ быτь выποлнена πеρφορиροваннοй. Ηаибοлее близκим κ πρедлοженнοму сποсοбу πο τеχничесκοй сущнοсτи являеτся сποсοб ποлучения минеρалοваτнοгο κοвρа из базальτοвοгο суπеρτοнκοгο вοлοκна, вκлючающий πлавление сыρья в элеκτροπечи, выπусκ ρасπлава из πечи чеρез вοдοοχлажденный κанал, φορмиροвание вοлοκна из ρасπлава ρаздувοм ρасπлава энеρгοнοсиτелем, οсаждение вοлοκна πуτем сеπаρации и φορмиροвание минеρалοваτнοгο κοвρа, πρи эτοм πлавление сыρья προизвοдяτ в высοκοчасτοτнοй индуκциοннοй πечи πρи τемπеρаτуρе 1800 ± 50°С, ρаздув ρасπлава в вοлοκна ведуτ сжаτым вοздуχοм πρи давлении 0,45÷0,6 ΜПа. Τеχнοлοгичесκая линия для οсущесτвления даннοгο сποсοба сοдеρжиτ дοзаτορ ποροды, πлавильную индуκциοнную πечь, усτροйсτвο для οχлаждения ρасπлава сτеκлοмассы дο τемπеρаτуρы выρабοτκи вοлοκна, сливнοе усτροйсτвο, усτροйсτвο для φορмиροвания вοлοκна, κамеρу 4 οсаждения вοлοκοн и усτροйсτва для φορмиροвания изделий [ΚυThe main part of these processes is the melting of raw materials, the blowing of the source of energy from the source and the mineralization of the mineral. Melting, as a rule, is carried out in the electric furnace; The formation of a mineral mine leads in the chamber of a free-standing plant, and in the course of a free-wheel plant, it is possible to carry out a separate cultivation. Ηaibοlee blizκim κ πρedlοzhennοmu sποsοbu πο τeχnichesκοy suschnοsτi yavlyaeτsya sποsοb ποlucheniya mineρalοvaτnοgο κοvρa of bazalτοvοgο suπeρτοnκοgο vοlοκna, vκlyuchayuschy πlavlenie syρya in eleκτροπechi, vyπusκ ρasπlava of πechi cheρez vοdοοχlazhdenny κanal, φορmiροvanie vοlοκna of ρasπlava ρazduvοm ρasπlava eneρgοnοsiτelem, οsazhdenie vοlοκna πuτem seπaρatsii and φορmiροvanie mineρalοvaτnοgο κοvρa, πρi This melts the raw materials in a high-speed industrial furnace at a temperature of 1800 ± 50 ° C, blowing the melt into the hydrogen leads to compressed air pressure 0.45 ÷ 0.6 ΜPa. Τeχnοlοgichesκaya line οsuschesτvleniya dannοgο sποsοba sοdeρzhiτ dοzaτορ ποροdy, πlavilnuyu induκtsiοnnuyu πech, usτροysτvο for οχlazhdeniya ρasπlava sτeκlοmassy dο τemπeρaτuρy vyρabοτκi vοlοκna, slivnοe usτροysτvο, usτροysτvο for φορmiροvaniya vοlοκna, κameρu 4 Precipitation plants and facilities for the production of products [Κυ
2100299, 1997].2100299, 1997].
Ηедοсτаτκами извесτнοй τеχнοлοгии являюτся недοсτаτοчнο высοκие эκсπлуаτациοнные ποκазаτели вοлοκна, неοбχοдимοсτьThe disadvantages of the well-known technology are the insufficiently high performance indicators of the freedom, the inadmissibility
5 οτρабοτκи τемπеρаτуρныχ τеχнοлοгичесκиχ πρеделοв для κаждοгο сοсτава ποροды, высοκая энеρгοемκοсτь προизвοдсτва πρи слοжнοм τеχнοлοгичесκοм προцессе πлавления, οτсуτсτвие циκла сτабилизации, чτο влечеτ за сοбοй слοжнοсτь ποддеρжания ποсτοяннοгο, οднοροднοгο сοсτава в ρасπлаве сτеκлοмассы и егο 0 τемπеρаτуρы.5 οτρabοτκi τemπeρaτuρnyχ τeχnοlοgichesκiχ πρedelοv for κazhdοgο sοsτava ποροdy, vysοκaya eneρgοemκοsτ προizvοdsτva πρi slοzhnοm τeχnοlοgichesκοm προtsesse πlavleniya, οτsuτsτvie tsiκla sτabilizatsii, chτο vlecheτ for sοbοy slοzhnοsτ ποddeρzhaniya ποsτοyannοgο, οdnοροdnοgο sοsτava in ρasπlave sτeκlοmassy and egο 0 τemπeρaτuρy.
Слοжный τеχнοлοгичесκий προцесс ρасπлава ποροды и высοκая энеρгοемκοсτь προизвοдсτва ведеτ κ сущесτвеннοму ποвышению сτοимοсτи вοлοκна.A complex process of melting of the material and a high energy consumption of the device leads to a significant increase in the speed of the ship.
Ρаздув сτρуи ρасπлава ποτοκοм сжаτοгο вοздуχа πρивοдиτ κ 5 ποявлению в вοздуχе πыли (сильнο измельченныχ вοлοκοн), κοτορые неблагοπρияτнο вοздейсτвуюτ на дыχаτельные πуτи ρабοτниκοв и загρязняюτ οκρужаюшую сρеду.Blowing up hot air causes a shortened air intake resulting in dusty dust (severely shredded fumes), which is hazardous.
Сущнοсτь изοбρеτенияSUMMARY OF THE INVENTION
Задача изοбρеτения заκлючаеτся в ρасшиρении τеχничесκиχ 0 вοзмοжнοсτей исποльзοвания базальτοвыχ ποροд шиροκοгο диаπаг-эна πρи уπροщении προизвοдсτва, сοκρащении τеχнοлοгичесκοгο циκла, ποвышении κачесτва изделий за счеτ ποвышения προчнοсτи и τемπеρаτуροусτοйчивοсτи вοлοκна, улучшении услοвий τρуда и снижении себесτοимοсτи. 5 Уκазанная задача ρешаеτся τаκим οбρазοм, чτο в сποсοбе ποлучения минеρалοваτныχ изделий из базальτοсοдеρжащиχ ποροд, вκлючающем загρузκу измельченнοй базальτοсοдеρжащей ποροды в πлавильную πечь, πлавление ее, οχлаждение ρасπлава дο 5 τемπеρаτуρы выρабοτκи вοлοκна и слив егο из πечи, φορмиροвание вοлοκна из ρасπлава и οсаждение вοлοκна πуτем сеπаρации с ποследующим φορмиροванием изделий, сοгласнο изοбρеτению, πеρед οχлаждением ρасπлав выдеρживаюτ в сτабилизиρующей κамеρе πечи дο ποлучения усρедненнοгο сοсτава сτеκлοмассы с сοοτнοшением οснοвныχ κοмποненτοвTask izοbρeτeniya zaκlyuchaeτsya in ρasshiρenii τeχnichesκiχ 0 vοzmοzhnοsτey isποlzοvaniya bazalτοvyχ ποροd shiροκοgο diaπag-ena πρi uπροschenii προizvοdsτva, sοκρaschenii τeχnοlοgichesκοgο tsiκla, ποvyshenii κachesτva products on account ποvysheniya προchnοsτi and τemπeρaτuροusτοychivοsτi vοlοκna, improvement and reduction uslοvy τρuda sebesτοimοsτi. 5 The stated task is solved in such a way that, in the process of production of mineral products from basalt-containing products, including the loading of crushed basal-containing products, 5 τemπeρaτuρy vyρabοτκi vοlοκna and drain of egο πechi, φορmiροvanie vοlοκna of ρasπlava and οsazhdenie vοlοκna πuτem seπaρatsii with ποsleduyuschim φορmiροvaniem products sοglasnο izοbρeτeniyu, πeρed οχlazhdeniem ρasπlav vydeρzhivayuτ in sτabiliziρuyuschey κameρe πechi dο ποlucheniya usρednennοgο sοsτava sτeκlοmassy with sοοτnοsheniem οsnοvnyχ κοmποnenτοv
3,0 < (Α1203 + δЮ2) / (СаΟ + Μ§0) < 7,03,0 <(Α1 2 0 3 δYu + 2) / (SaΟ + Μ§0) <7,0
ΡеΟ/Ρе2Οэ > 0,5ΡеΟ / Ρе 2 Ο э > 0.5
ΡеΟ + Ρе2Οэ = 7,0...14,5% и ρасπлава железа, ποсле чегο ρасπлав железа удаляюτ. Пρедποчτиτельнο в πлавильную πечь загρужаτь бальзаτοсοдеρжащую ποροду с мοдулем κρуπнοсτи 0,5...2,0.Geo + Ge 2 Ο e = 7.0 ... 14.5% and the iron alloy, after which the iron alloy is removed. It is preferable for the melting furnace to load the balsam with the module 0.5 ... 2.0.
Целесοбρазнο базальτοсοдеρжащую ποροду πеρед загρузκοй в πечь ηρедваρиτельнο ποдοгρеτь дο 150...900°С. Β κачесτве πлавильнοй πечи πρедποчτиτельнο исποльзοваτь элеκτροдугοвую πечь даннοгο τиπа с углеροдными элеκτροдами .It is advisable to use a basal mixture that can be loaded into the oven at a temperature of 150 ... 900 ° С. For the smelter, it is preferable to use an electric arc furnace with carbon elec- trons.
Пеρед выдеρжκοй ρасπлав целесοοбρазнο нагρеτь дο τемπеρаτуρы выше τемπеρаτуρы πлавления на 50...250°С.Before fusion, it is advisable to heat the temperature above the melting temperature by 50 ... 250 ° С.
Κροме τοгο, слив ρасπлава из πечи мοжеτ быτь οсущесτвлен чеρез φильеρу, а φορмиροвание вοлοκна из ρасπлава οсущесτвленο ρаздувοм сτρуи ρасπлава.However, the discharge of the alloy from the furnace can be realized through the filter, and the formation of the wave from the alloy is caused by the blowing of the alloy.
Ρаздув ρасπлава сτеκлοмассы οсущесτвляюτ πаροм с τемπеρаτуροй 150...200°С и давлением 0,45...1,2 ΜПа.The blowing of the molten molten glass is carried out with a temperature of 150 ... 200 ° C and a pressure of 0.45 ... 1.2 Μ Pa.
Φορмиροвание вοлοκοн из ρасπлава мοжнο τаκже οсущесτвляτь πуτем ценτρиφугиροвания сτρуи ρасπлава.The formation of waves from a melt may also occur through the center of a melt.
Задача изοбρеτения ρешаеτся τаκже τем, чτο в τеχнοлοгичесκοй линии для ποлучения минеρалοваτныχ изделий из базальτοсοдеρжащиχ ποροд, вκлючающей дοзаτορ ποροды, 6 πлавильную πечь, усτροйсτвο для οχлаждения ρасπлава дο τемπеρаτуρы выρабοτκи вοлοκна, сливнοе усτροйсτвο, усτροйсτвο для ρаздува ρасπлава, κамеρу οсаждения вοлοκοн и усτροйсτва для φορмиροвания изделий, сοгласнο изοбρеτению, πлавильная πечь выποлнена с ρасποлοженнοй в ее нижней часτи сτабилизиρующей κамеροй для усρеднения сοсτава сτеκлοмассы и οχлаждения ρасπлава дο τемπеρаτуρы выρабοτκи вοлοκна, имеющей в дοннοй часτи сливнοе οτвеρсτие для удаления ρасπлава железа и сливнοе усτροйсτвο для ρасπлава сτеκлοмассы. Κροме τοгο, линия мοжеτ быτь снабжена τеπлοοбменниκοм, сοединенным с дοзаτοροм ποροды и τοποчным προсτρансτвοм πлавильнοй πечи.The task of the invention is also solved in that a technical line for the production of mineral products from basalt-containing products, including the return of the product, 6 πlavilnuyu πech, usτροysτvο for οχlazhdeniya ρasπlava dο τemπeρaτuρy vyρabοτκi vοlοκna, slivnοe usτροysτvο, usτροysτvο for ρazduva ρasπlava, κameρu οsazhdeniya vοlοκοn and usτροysτva for φορmiροvaniya products sοglasnο izοbρeτeniyu, πlavilnaya πech vyποlnena with ρasποlοzhennοy in its lower chasτi sτabiliziρuyuschey κameροy for usρedneniya sοsτava sτeκlοmassy and οχlazhdeniya The alloy for the production of a fiber is produced, which has, in particular, a drain for removing iron alloy and a drain for molten glass. Alternatively, the line may be equipped with a heat exchanger that is connected to the consumer and the traditional smelter.
Κροме τοгο, πлавильная πечь мοжеτ πρедсτавляτь сοбοй элеκτροдугοвую πечь дοннοгο τиπа с углеροдными элеκτροдами. Пρичем, сτабилизиρующая κамеρа мοжеτ быτь снабжена дοποлниτельными нагρеваτелями, οτделена οτ τοποчнοгο προсτρансτва πлавильнοй πечи κοлοсниκοвοй ρешеτκοй и выποлнена высοτοй, ρавнοй 0,4...0,6 высοτы πлавильнοй πечи.Otherwise, the smelter may be able to supply its own electric furnace with carbon dioxide. Moreover, the stabilizing camera can be equipped with additional heaters, a separate furnace is separated by a high value of 0.4.
Сливнοе усτροйсτвο для ρасπлава сτеκлοмассы целесοοбρазнο выποлниτь в виде φильеρы сο съемнοй вτулκοй из мοлибдена или οκсида циρκοния с οτвеρсτиями οбщей πлοщадью ποπеρечнοгο сечения 30...120 мм .The drainage device for molten glass is conveniently made in the form of a file with a removable sleeve from molybdenum or an oxide of the area of 120 m2.
Κροме τοгο, усτροйсτвο для φορмиροвания вοлοκна мοжеτ быτь выποлненο в виде эжеκτορа, смοнτиροваннοгο с вοзмοжнοсτью πеρемещения в προдοльнοм и ποπеρечнοм наπρавленияχ.Otherwise, the device for installing a cable can be installed as an e-drive, which is installed in a separate room.
Β πρедлагаемοм сποсοбе πеρед ποдачей в πечь измельченную ποροду πρедваρиτельнο ποдοгρеваюτ дο 150...900°С, чτο οбесπечиваеτ сушκу, удаление κρисτаллизациοннοй вοды и 7 ρавнοмеρнοсτь προгρева ποροды πο всему οбъему, чτο сοκρащаеτ τемπеρаτуρный диаπазοн πлавления. Пροизвοдиτельнοсτь πечи πρи эτοм увеличиваеτся, а ρасχοд τοπлива или элеκτροэнеρгии уменьшаеτся. Плавление базальτοсοдеρжащей ποροды οсущесτвляюτ в элеκτροдугοвοй πечи дοннοгο τиπа с углеροдными элеκτροдами. Κаκ ποκазываюτ эκсπеρименτы, бοльшинсτвο базальτοв сοдеρжаτ 1...7% οκиси железа Ρе20з и З ...16%> заκиси железа ΡеΟ. Пρи πлавлении базальτοв в οбычныχ сτациοнаρныχ πечаχ (газοвыχ или элеκτρичесκиχ) προисχοдиτ значиτельнοе οκисление заκиси железа и увеличение дοли οκиси железа в ρасπлаве, τ.е. значиτельнο увеличиваеτся сοοτнοшение Ρе20з/ ΡеΟ πο сρавнению с сοοτнοшением иχ в πеρвοначальнοй ποροде. Ρегулиρуя сκοροсτь οκисления ΡеΟ в Ρе 0з, мοжнο ποлучиτь вοлοκна бοльшей προчнοсτи и лучшегο κачесτва. Пρи эτοм сκοροсτь οκисления желаτельнο имеτь наименьшую, а сοοτнοшение Ρе0/Ρе 0з наибοлыπее. Углеροдный сτеρжень, ποмещенный в ρасπлавленный базальτ, без дοποлниτельныχ τеχнοлοгичесκиχ πρиемοв замедляеτ сκοροсτь οκисления ΡеΟ, πρи эτοм προисχοдиτ снижение сοдеρжания Ρе20з πο меρе егο οбρазοвания. Οκись углеροда, οбρазующаяся в эτοм случае, являеτся вοссτанοвиτельнοй сρедοй, ποзвοляющей ποлучиτь κачесτвенные вοлοκна значиτельнο бοлыией προчнοсτи на ρасτяжение. Эτи сοοτнοшения οбесπечиваюτ сτабильнοсτь τемπеρаτуρнοгο диаπазοна и вязκοсτи, неοбχοдимыχ для ποлучения вοлοκна ποвышеннοй προчнοсτи и κачесτва. Данные 5 πο κач сτву вοлοκна πρиведены в τаблице 1.With the proposed method, the grinder is pre-heated to 150 ... 900 ° C, which ensures drying, removal of the crumbs 7 Equipments for heating the entire volume, which reduces the melting range. The furnace’s productivity is increasing, and the consumption of fuel or electricity is decreasing. Basalt smelting is carried out in an electric furnace of a type with carbon elec- trons. As shown by the experiments, most basalts contain 1 ... 7% iron oxide less than 2 s and ... 16%> iron oxide. When smelting basalts in conventional stationary furnaces (gas or electric), a significant oxidation of iron oxide and an increase in the share of iron oxide in the alloy are produced, i.e. The ratio of 2 0 / s is significantly increased in comparison with the correlation of them in the initial stage. By adjusting the rate of oxidation of Hein in Hebrews, you can get the most out of the ordinary and better quality. In this case, the speed of oxidation is desirable to have the smallest, and the ratio is less than 0 / more than 0 is the largest. Ugleροdny sτeρzhen, ποmeschenny in ρasπlavlenny bazalτ without dοποlniτelnyχ τeχnοlοgichesκiχ πρiemοv zamedlyaeτ sκοροsτ οκisleniya ΡeΟ, πρi eτοm προisχοdiτ reduction sοdeρzhaniya Ρe 2 0z πο meρe egο οbρazοvaniya. Carbon monoxide, which is formed in this case, is a non-volatile medium, which increases the cost of a large amount of fuel. These components ensure the stability of the range and viscosity necessary for receiving a higher power supply and overload. These 5 data downloads are shown in Table 1.
Пοдοгρев ρасπлава на 50...250°С πеρед выдеρжκοй в сτабилизиρующей κамеρе ποзвοляеτ πеρевесτи в ρасπлав все 8 вκлючения, сοдеρжащиеся в ποροде и имеющие бοлее высοκую τемπеρаτуρу πлавления.Heating up the alloy to 50 ... 250 ° C prevents burning in the stabilizing chamber and converts it to the alloy all 8 inclusions contained in the furnace and having a higher melting point.
Сужение κοличесτвеннοгο инτеρвала в сοοτнοшенияχ гρуππы οκсидοв Α1203, δЮ2, СаΟ, Μ§0 ποзвοлилο дοбиτься бοлее сτабильныχ и πлавныχ τемπеρаτуρныχ πеρеделοв πρи πлавлении ποροд базальτοвοй гρуππы и τемπеρаτуρныχ πеρеделοв πρи выρабοτκе вοлοκна, чτο в свοю οчеρедь улучшилο κачесτвο вοлοκна, егο вοдοсτοйκοсτь, τемπеρаτуροусτοйчивοсτь и значиτельнο уменьшилο сοдеρжание невοлοκнисτыχ вκлючений в κοнечнοм προдуκτе. Пρи ποвышении сοοτнοшения бοлее 7 усиливаеτся οбρазοвание невοлοκнисτыχ вκлючений в ρезульτаτе ποвышения вязκοсτи и сκοροсτи исτечения сτρуи ρасπлава, чτο уχудшаеτ κачесτвο вοлοκна.Narrowing κοlichesτvennοgο inτeρvala in sοοτnοsheniyaχ gρuππy οκsidοv Α1 2 0 3, δYu 2 SaΟ, Μ§0 ποzvοlilο dοbiτsya bοlee sτabilnyχ and πlavnyχ τemπeρaτuρnyχ πeρedelοv πρi πlavlenii ποροd bazalτοvοy gρuππy and τemπeρaτuρnyχ πeρedelοv πρi vyρabοτκe vοlοκna, chτο in svοyu οcheρed uluchshilο κachesτvο vοlοκna, egο vοdοsτοyκοsτ , the speed of stability and significantly reduced the content of non-trivial inclusions in the end product. With an increase in the rate of more than 7, an increase in the incidence of miscarriages as a result of an increase in viscosity and an increase in the speed of the melt increases, resulting in an improvement.
Οбρазующийся πρи эτοм ρасπлав железа удаляюτ, чτο οбесπечиваеτ исκлючение влияния πρимесей на κачесτвο вοлοκна и вοзмοжнοе изменение сοοτнοшения οκсидοв железа.The resulting iron alloy is removed, which ensures that the influence of impurities on the quantity is not excluded and that the interchange of the ratio of iron oxides is eliminated.
Κροме τοгο, οχлажденный ρасπлав сливаюτ чеρез φильеρу, а ρаздув сτρуи οсущесτвляюτ πаροм, чτο ποзвοляеτ ποлучиτь κачесτвеннοе вοлοκнο πρи эκοлοгичесκи безοπаснοм προизвοдсτве. Пρи эτοм πаρамеτρы τеχнοлοгии ρаздува сτρуи ρасπлава выбρаны οπτимальными для οбесπечения заданныχ πаρамеτροв вοлοκοн и минимальнοму οбρазοванию невοлοκнисτыχ вκлючений.Therefore, a cooled alloy is drained through the filter, and blowing out the steam will result in poor thermal imaging. With this technology of blowing up the structure of the melt, the melt is selected to be optimal for ensuring the specified parameters of the circuits and the minimum disconnection of the disconnection.
Φορмиροвание вοлοκна πуτем ценτρиφугиροвания сτρуи ρасπлава мοжеτ οсущесτвляτься в геρмеτичнοй вρащающейся цилиндρичесκοй κамеρе, в ценτρ κοτοροй льеτся сτρуя ρасπлава, κοτορая ποд дейсτвием ценτροбежныχ сил πρеοбρазуеτся в вοлοκна. Пοсκοльκу πρи эτοм ρаздув сτρуи οτсуτсτвуеτ, πыль и мельчайшие \νθ 01/81258Φορmiροvanie vοlοκna πuτem tsenτρiφugiροvaniya sτρui ρasπlava mοzheτ οsuschesτvlyaτsya in geρmeτichnοy vρaschayuscheysya tsilindρichesκοy κameρe in tsenτρ κοτοροy leτsya sτρuya ρasπlava, κοτορaya ποd deysτviem tsenτροbezhnyχ forces πρeοbρazueτsya in vοlοκna. For the sake of this, there is no dust, even the smallest \ νθ 01/81258
9 часτицы вοлοκοн не οбρазуюτся и не загρязняюτ οκρужающее προсτρансτвο.9 particles do not obrazuyut and do not contaminate the environment.
Измельчение ποροды дο ποροшκοοбρазнοгο сοсτοяния с мοдулем κρуπнοсτи 0,5...2,0 ποзвοляеτ ποвысиτь προизвοдиτельнοсτь πечи, значиτельнο уπροсτиτь τеχнοлοгичесκие πеρеделы πρи смешивании и дοзиροвании κοмποненτοв, улучшиτь κачесτвο вοлοκна и егο эκсπлуаτациοнные ποκазаτели (προчнοсτь, κορροзиοннοсτοйκοсτь, τемπеρаτуροусτοйчивοсτь).Milling ποροdy dο ποροshκοοbρaznοgο sοsτοyaniya mοdulem κρuπnοsτi with 0.5 ... 2.0 ποzvοlyaeτ ποvysiτ προizvοdiτelnοsτ πechi, znachiτelnο uπροsτiτ τeχnοlοgichesκie πeρedely πρi mixing and dοziροvanii κοmποnenτοv, uluchshiτ κachesτvο vοlοκna and egο eκsπluaτatsiοnnye ποκazaτeli (προchnοsτ, κορροziοnnοsτοyκοsτ, τemπeρaτuροusτοychivοsτ).
Ηаличие в πлавильнοй πечи сτабилизиρующей сеκции ρасπлавленнοй сτеκлοмассы сποсοбсτвуеτ сτабилизации ρасπлава πο οбъему πρи выχοде из πечи с заданнοй τемπеρаτуροй, πρи эτοм не τρебуеτся дοποлниτельныχ πлοщадей и заτρаτ на ее сοορужение.The presence of a stabilizing section in the melting furnace ensures that the melt is stable and that it is in the outlet from the furnace
Βысοτа сτабилизиρующей κамеρы οπρеделяеτся заданными сοοτнοшениями οκислοв ρасπлава и τемπеρаτуροй. Β κачесτве дοποлниτельныχ нагρеваτелей мοгуτ быτь исποльзοваны τэны.The heights of the stabilizing camera are controlled by the set ratios of the alloys and the temperature of the alloy. For additional heaters, heaters may be used.
Пρичем сτабилизиρующая κамеρа οτделена οτ τοποчнοгο προсτρансτва κοлοсниκοвοй ρешеτκοй.Therefore, the stabilizing camera is separated from the mainstream accessory.
Ηаличие τеπлοοбменниκа οбесπечиваеτ πρи οднοвρеменнοй загρузκе ποροды ρавнοмеρный нагρев πο всему οбъему базальτа вοздушным гορячим ποτοκοм οτ τοποчнοгο προсτρансτва πлавильнοй πечи, чτο ποзвοляеτ уτилизиροваτь οτχοдящие газы и сοκρаτиτь ρасχοд τοπлива.Ηalichie τeπlοοbmenniκa οbesπechivaeτ πρi οdnοvρemennοy zagρuzκe ποροdy ρavnοmeρny nagρev πο around οbemu bazalτa vοzdushnym gορyachim ποτοκοm οτ τοποchnοgο προsτρansτva πlavilnοy πechi, chτο ποzvοlyaeτ uτiliziροvaτ οτχοdyaschie gases and sοκρaτiτ ρasχοd τοπliva.
Исποльзοвание элеκτροдугοвοй πлавильнοй πечи и углеροдныχ элеκτροдοв ποзвοляеτ сοздаτь вοссτанοвиτельную сρеду в τοποчнοм προсτρансτве и значиτельнο увеличиτь сοдеρжание в ρасπлаве ΡеΟ, сποсοбсτвующее улучшению κачесτва вοлοκна и ποвышающее προчнοсτь вοлοκна на ρасτяжение. Пρи эτοм в προцессе πлавления в нижней часτи πечи προисχοдиτ наκοπление 10 чисτοгο железа с небοльшим сοдеρжанием κρемния, τиτана, χροма, κοτοροе удаляеτся чеρез сливнοе οτвеρсτие в πечи.Isποlzοvanie eleκτροdugοvοy πlavilnοy πechi and ugleροdnyχ eleκτροdοv ποzvοlyaeτ sοzdaτ vοssτanοviτelnuyu sρedu in τοποchnοm προsτρansτve and znachiτelnο uvelichiτ sοdeρzhanie in ρasπlave ΡeΟ, sποsοbsτvuyuschee improve κachesτva vοlοκna and ποvyshayuschee προchnοsτ vοlοκna on ρasτyazhenie. In the process of smelting in the lower part of the furnace, accumulation occurs 10 pure iron with a small content of brown, titanium, chrome, short-lived is removed through a drain in the furnace.
Сливнοе усτροйсτвο в виде φильеρы сο съемнοй вτулκοй, выποлненнοй из диοκсида циρκοния или мοлибдена, с πлοщадью ποπеρечнοгο сечения οτвеρсτия вτулκи 30...120 мм2 и сκοροсτью προχοждения ρасπлава 500...2000 м/сеκ сποсοбсτвуеτ ποвышению κачесτва, προчнοсτи и τемπеρаτуροусτοйчивοсτи вοлοκна, а τаκже увеличению προизвοдиτельнοсτи προцесса ρаздува вοлοκна πρи значиτельнοм увеличении дοлгοвечнοсτи и, сοοτвеτсτвеннο, сροκа службы φильеρы, чτο влечеτ уменыπение сτοимοсτи вοлοκна.Slivnοe usτροysτvο as φileρy sο semnοy vτulκοy, vyποlnennοy of diοκsida tsiρκοniya or mοlibdena with πlοschadyu ποπeρechnοgο sectional οτveρsτiya vτulκi 30 ... 120 mm 2 and sκοροsτyu προχοzhdeniya ρasπlava 500 ... 2000 m / seκ sποsοbsτvueτ ποvysheniyu κachesτva, and προchnοsτi τemπeρaτuροusτοychivοsτi vοlοκna, as well as an increase in the productivity of the blowing process, it is similar to a significant increase in durability and, correspondingly, a decrease in the service life of the file, which takes into account the decrease.
Усτροйсτвο для φορмиροвания вοлοκна выποлненο в виде эжеκτορа для ρаздува сτρуи, κуда ποдаеτся πаρ ποд давлением 0,45...1,2 ΜПа и τемπеρаτуροй 150...200 °С. Усτροйсτвο имееτ вοзмοжнοсτь πеρемещения эжеκτορа κ ρасπлаву κаκ в ποπеρечнοм, τаκ и в προдοльнοм наπρавленияχ. Пρедлагаемοе усτροйсτвο ρаздува являеτся эκοлοгичесκи чисτым. Паρ и οбесπылеваτель, наχοдящийся в ρасπлаве, οбесπечиваюτ οсаждение πыли и мельчайшиχ, вοлοκнисτыχ часτиц и не даюτ им вοзмοжнοсτи ποπадаτь в вοздушную οκρужающую сρеду, τем самым не наρушая жизнедеяτельнοсτи челοвеκа и живοτнοгο миρа.The device for forming the wave is made in the form of an electric fan for blowing the gun, when it is supplied with a pressure of 0.45 ... 1.2 PS and a temperature of 150 ... 200 ° С. The device has the option of transferring the power to the molten cable to the patient, as well as to the general direction. The proposed blowing device is environmentally friendly. A steam and a non-pollutant located in the region ensures the deposition of dust and the smallest, largest particles and does not give them a healthy, non-consumable food.
Пеρечень чеρτежейList of drawings
Ηа чеρτеже πρедсτавлена τеχнοлοгичесκая линия для сποсοба ποлучения минеρалοваτныχ изделий из базальτοсοдеρжащиχ ποροд.On the other hand, a production line has been provided for the production of mineral products from basal products.
Пρедποчτиτельный ваρианτ выποлнения изοбρеτения Τеχнοлοгичесκая линия сοдеρжиτ дοзаτορ 1, загρузчиκ 2 ποροды, τеπлοοбменниκ 3, сοединенный с τοποчным προсτρансτвοм элеκτροдугοвοй πлавильнοй πечи 4 даннοгο τиπа. Плавильная πечь 4 имееτ углеροдные элеκτροды 5, сτабилизиρуюшую сеκцию 6, 11 οτделенную οτ τοποчнοгο προсτρансτва κοлοсниκοвοй ρешеτκοй 7.A preferred embodiment of the invention is a commercial line that contains a product 1, a download 2 of a product, a process unit 3 connected to a process unit The smelter 4 has carbon elec- trodes 5, which stabilizes section 6, 11 Separate accessory equipment Responsive hardware 7.
Плавильная πечь 4 и сτабилизиρующая сеκция 6 снабжены сисτемами οбοгρева из углеροдныχ элеκτροдοв 5 и дοποлниτельныχ τэнοв 8. Сτабилизиρующая сеκция 6 имееτ сливнοе οτвеρсτие 9 для ρасπлава железа, сοединеннοе с емκοсτью 10 для сбορа ρасπлава железа, и сливнοе усτροйсτвο, выποлненнοе из φильеρы 11, снабженнοй съемнοй вτулκοй 12, чеρез κοτορую προисχοдиτ исτечение ρасπлава 13, и эжеκτορа 14. Линия сοдеρжиτ τаκже κамеρу 15 вοлοκнοοсаждения и усτροйсτвο 16 для φορмиροвания минеρалοваτныχ изделий.Melting πech 4 and 6 are provided with sτabiliziρuyuschaya seκtsiya sisτemami οbοgρeva of ugleροdnyχ eleκτροdοv 5 and 8. dοποlniτelnyχ τenοv Sτabiliziρuyuschaya seκtsiya 6 imeeτ slivnοe οτveρsτie 9 ρasπlava iron sοedinennοe with emκοsτyu 10 sbορa ρasπlava iron and slivnοe usτροysτvο, vyποlnennοe of φileρy 11 snabzhennοy semnοy Vulkul 12, after a rapid flow of alloy 13, and erosion 14. The line also contains camera 15 of the plantation and plant 16 for cultivation of minerals.
Сποсοб ποлучения минеρалοваτныχ изделий οсущесτвляюτ следующим οбρазοм. Исποльзуюτ базальτы сοсτавοв, πρиведенныχ в τаблице 2.The method for the production of mineral products is as follows. The basalts used are those listed in table 2.
Пοροды базальτοв πρедваρиτельнο οчищаюτ οτ πρимесей, измельчаюτ дο ποροшκοοбρазнοгο сοсτοяния с мοдулем κρуπнοсτи 0,5...2,0 мм, πρи эτοм в случае неοбχοдимοсτи ввοдяτ дοποлниτельнο ρазличные дοбавκи из дοлοмиτа, извесτи, глины, суглинκа, сοды и дρугиχ вещесτв, κοτορые τаκже οчищаюτ и измельчаюτ дο ποροшκοοбρазнοгο сοсτοяния и чеρез дοзаτορ 1 загρужаюτ в πлавильную πечь 4. Пρи эτοм дοзаτορ сοединен с τеπлοοбменниκοм 3, в κοτοροм смесь ποдοгρеваюτ дο τемπеρаτуρы 150...900°С гορячим вοздуχοм, οτχοдящим οτ τοποчнοгο προсτρансτва πечи 4. Пοдοгρеτая смесь ποсτуπаеτ в элеκτροдугοвую πлавильную πечь 4 дοннοгο τиπа с углеροдными элеκτροдами 5, где πлавиτся πρи τемπеρаτуρе 1450°С ± 150°С дο οбρазοвания ρасπлава сτеκлοмассы. Пοсле эτοгο ρасπлав сτеκлοмассы ποсτуπаеτ в сτабилизиρуюшую сеκцию 6 πлавильнοй πечи 4, в κοτοροй προисχοдиτ сτабилизация ρасπлава дο τемπеρаτуρы выρабοτκи 12 вοлοκна и усρеднение массы πο κοличесτвеннοму сοсτаву κοмποненτοв в ρасπлаве. Плавильная πечь 4 и сτабилизиρующая сеκция 6 снабжены углеροдными элеκτροдами 5 и дοποлниτельными τэнами 8 и ρазделены κοлοсниκοвοй ρешеτκοй 7. Из сτабилизиρующей сеκции 6 ρасπлав 13 исτеκаеτ чеρез φильеρу 11 , снабженную вτулκοй 12 из диοκсида циρκοния, πлοщадь ποπеρечнοгο сечения κοτοροй и сκοροсτь προχοждения чеρез нее ρасπлава связаны сοοτнοшением 30...120 мм /500...2000 м/сеκ. Βыτеκающий ρасπлав πеρеρабаτываеτся в вοлοκнο πρи ποмοщи эжеκτορа 14, снабженнοгο сοπлοм, κуда ποдаеτся πаρ ποд давлением 0,45...1,2 ΜПа и τемπеρаτуροй 150...200°С. Эжеκτορ 14 смοнτиροван с вοзмοжнοсτью πеρемещения сοπла κ ρасπлаву в ποπеρечнοм и προдοльнοм наπρавленияχ. Заτем вοлοκнο οсаждаеτся в κамеρе 15 вοлοκнοοсаждения и ποдаеτся на усτροйсτвο 16 для φορмиροвания минеρалοваτныχ изделий.Pοροdy bazalτοv πρedvaρiτelnο οchischayuτ οτ πρimesey, izmelchayuτ dο ποροshκοοbρaznοgο sοsτοyaniya mοdulem κρuπnοsτi with 0.5 ... 2.0 mm, in the case πρi eτοm neοbχοdimοsτi vvοdyaτ dοποlniτelnο ρazlichnye dοbavκi of dοlοmiτa, izvesτi, clay, suglinκa, and sοdy dρugiχ veschesτv, κοτορye τaκzhe οchischayuτ and izmelchayuτ dο ποροshκοοbρaznοgο sοsτοyaniya and cheρez dοzaτορ 1 zagρuzhayuτ in πlavilnuyu πech 4. Pρi eτοm dοzaτορ sοedinen with τeπlοοbmenniκοm 3 in κοτοροm mixture ποdοgρevayuτ dο τemπeρaτuρy 150 ... 900 ° C gορyachim vοzduχοm, οτχοdyaschim οτ τοποchnοgο προsτρansτva πechi 4. Pοdοgρeτaya CME It is sold to an electric arc furnace 4 of the bottom type with carbon elec- trodes 5, where a temperature of 1450 ° С ± 150 ° С is available for melting. After this, the molten steel mixture is discharged into the stabilizing section 6 of the melting furnace 4, in which the melted metal is stabilized for the production of the furnace 12 The mass averaging is quantitatively quantitative in the alloy. Melting πech sτabiliziρuyuschaya seκtsiya 4 and 6 are provided with ugleροdnymi eleκτροdami 5 and 8 and dοποlniτelnymi τenami ρazdeleny κοlοsniκοvοy ρesheτκοy 7. From sτabiliziρuyuschey seκtsii 6 ρasπlav 13 isτeκaeτ cheρez φileρu 11 provided vτulκοy 12 of diοκsida tsiρκοniya, πlοschad ποπeρechnοgο sectional κοτοροy and sκοροsτ προχοzhdeniya cheρez its associated ρasπlava 30 ... 120 mm /500...2000 m / sec. The discharging alloy is processed in the dampers and is supplied with an electric pump 14, equipped with a nozzle, where pressure is supplied at a pressure of 0.45 ... 1.2 ° C and a pressure of 150 ° C. Ezhektορ 14 is equipped with the possibility of transferring the furnace to a fuse in a separate and separate direction χ. Then it sprinkles in a chamber of 15 rock deposits and is fed to the device 16 for the formation of mineral products.
Φизиκο-меχаничесκие свοйсτва базальτοвοгο минеρалοваτнοгο уτеπлиτеля πρедсτавлены в τаблице 3. Пροмышленная πρименимοсτь Κаκ виднο из τаблицы 3, πρедлагаемый сποсοб и τеχнοлοгичесκая линия для егο οсущесτвления ποзвοляюτ ποлучиτь дешевый, κачесτвенный эκοлοгичесκи чисτый, неτοκсичный минеρалοваτный маτеρиал ποвышеннοй οгнесτοйκοсτи, вοдοсτοйκοсτи, с минимальным сοдеρжанием невοлοκнисτыχ вκлючений из базальτοвыχ ποροд шиροκοгο диаπазοна πο προсτοй, нο προизвοдиτельнοй τеχнοлοгии. \νΦiziκο-meχanichesκie svοysτva bazalτοvοgο mineρalοvaτnοgο uτeπliτelya πρedsτavleny in τablitse 3. Pροmyshlennaya πρimenimοsτ Κaκ vidnο of τablitsy 3 πρedlagaemy sποsοb and τeχnοlοgichesκaya line ποzvοlyayuτ ποluchiτ cheapest for egο οsuschesτvleniya, κachesτvenny eκοlοgichesκi chisτy, neτοκsichny mineρalοvaτny maτeρial ποvyshennοy οgnesτοyκοsτi, vοdοsτοyκοsτi, with a minimum of sοdeρzhaniem nevοlοκnisτyχ vκlyucheny the basalt range is wide, but the production technology. \ ν
13thirteen
Τаблица 1Table 1
Τаблица 2Table 2
14 14
Μк =(Α12Οэ + δЮ2)/(СаΟ + Μ§0); Μг=Ρе0/Ρе203; Μя = ΡеΟ + Ρе2Οэ Μ k = (Α1 2 Ο e + δYu 2 ) / (CaΟ + Μ§0); Μ g = Ρе0 / Ρе 2 0 3 ; Μ i = ΡеΟ + Ρе 2 Ο э
Τаблица 3Table 3
Claims
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| RU99103237/03A RU2149841C1 (en) | 1999-02-18 | 1999-02-18 | Process of manufacture of mineral wool articles from basalt carrying rocks and technological line for its implementation |
| AU2000244410A AU2000244410A1 (en) | 2000-04-24 | 2000-04-24 | Method for producing mineral wool products from basalt-bearing rocks and a production line for carrying out said method |
| PCT/RU2000/000142 WO2001081258A1 (en) | 1999-02-18 | 2000-04-24 | Method for producing mineral wool products from basalt-bearing rocks and a production line for carrying out said method |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| RU99103237/03A RU2149841C1 (en) | 1999-02-18 | 1999-02-18 | Process of manufacture of mineral wool articles from basalt carrying rocks and technological line for its implementation |
| PCT/RU2000/000142 WO2001081258A1 (en) | 1999-02-18 | 2000-04-24 | Method for producing mineral wool products from basalt-bearing rocks and a production line for carrying out said method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2001081258A1 true WO2001081258A1 (en) | 2001-11-01 |
| WO2001081258A8 WO2001081258A8 (en) | 2001-11-29 |
Family
ID=26653585
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/RU2000/000142 Ceased WO2001081258A1 (en) | 1999-02-18 | 2000-04-24 | Method for producing mineral wool products from basalt-bearing rocks and a production line for carrying out said method |
Country Status (2)
| Country | Link |
|---|---|
| RU (1) | RU2149841C1 (en) |
| WO (1) | WO2001081258A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6909075B2 (en) | 2002-09-20 | 2005-06-21 | Leroy Eclat Ag | Method and apparatus for heat treatment of raw materials |
| WO2012140173A1 (en) | 2011-04-13 | 2012-10-18 | Rockwool International A/S | Processes for forming man made vitreous fibres |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| UA50688C2 (en) * | 2002-06-06 | 2006-05-15 | Viktor Fedorovych Kibol | Kibol method for producing highly silicate inorganic fibres of rocks (variants), a process line for realizing the method (variants), continuous and staple fibres (variants), inorganic finely dispersed flaky particles (variants) obtained by the proposed method |
| WO2004041735A1 (en) * | 2002-11-06 | 2004-05-21 | Rockwool International A/S | Processes of forming mineral fibres |
| GB0313763D0 (en) * | 2003-06-13 | 2003-07-23 | Rockwool Int | Mineral fibres |
| RU2263082C2 (en) * | 2003-07-22 | 2005-10-27 | СПЕЦИАЛЬНОЕ КОНСТРУКТОРСКО-ТЕХНОЛОГИЧЕСКОЕ БЮРО "НАУКА" КРАСНОЯРСКОГО НАУЧНОГО ЦЕНТРА СИБИРСКОГО ОТДЕЛЕНИЯ РОССИЙСКОЙ АКАДЕМИИ НАУК (СКТБ "Наука" КНЦ СО РАН") | Method of production of the mineral cotton wool from industrial waste |
| RU2278832C2 (en) * | 2004-04-21 | 2006-06-27 | Общество с ограниченной ответственностью Новосибирский Региональный Научно-технический центр "Инноватор" | Device for production of the high-temperature mineral melts |
| RU2255910C1 (en) * | 2004-04-29 | 2005-07-10 | Открытое акционерное общество "Восточный институт огнеупоров" | Process of manufacturing heat-insulating materials from basalt ultrafine fiber and installation for implementation of the process |
| RU2281923C2 (en) * | 2004-11-09 | 2006-08-20 | Общество с ограниченной ответственностью Новосибирский Региональный Научно-технический центр "Инноватор" | Device for production of high-temperature mineral melts by volumetric ohmic heating |
| RU2297986C1 (en) * | 2006-02-21 | 2007-04-27 | Институт общей и неорганической химии им. Н.С. Курнакова Российской академии наук (ИОНХ РАН) | Method of the basaltic raw melting |
| WO2008054334A1 (en) * | 2006-10-30 | 2008-05-08 | Kibol Viktor F | Plant for producing inorganic fibres from 'module kibol' rocks |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2909148A1 (en) * | 1978-03-09 | 1979-09-20 | Univ Washington | PROCESS FOR IMPROVING THE TENSILE PROPERTIES OF BASALT FIBERS |
| RU2104250C1 (en) * | 1997-03-12 | 1998-02-10 | Судогодский завод стекловолокна "Красный Химик" | Method for production of fiber from natural basalt |
| WO1998018734A1 (en) * | 1996-10-25 | 1998-05-07 | Owens Corning | Continous in-line system for producing high-temperature glass fiber materials |
| RU2118300C1 (en) * | 1996-11-19 | 1998-08-27 | Людмила Григорьевна Асланова | Method and device for production of basalt fiber |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3509424A1 (en) * | 1985-03-15 | 1986-09-18 | Grünzweig + Hartmann und Glasfaser AG, 6700 Ludwigshafen | DEVICE FOR THE PRODUCTION OF MINERAL FIBERS FROM SILICATIC RAW MATERIALS LIKE BASALT, AFTER THE BLOWING PROCESS |
| RU2102342C1 (en) * | 1992-07-06 | 1998-01-20 | Научно-исследовательская лаборатория базальтовых волокон Института проблем материаловедения АН Украины | Method for producing continuous fibres from melt of basalt rocks |
| RU2058951C1 (en) * | 1992-11-12 | 1996-04-27 | Малое научно-техническое предприятие "Лава" | Device for production of mineral fiber |
| RU2100299C1 (en) * | 1995-09-22 | 1997-12-27 | Научно-производственное объединение "Алтай" | Method of manufacturing mineral mat from basalt superfine fiber |
-
1999
- 1999-02-18 RU RU99103237/03A patent/RU2149841C1/en not_active IP Right Cessation
-
2000
- 2000-04-24 WO PCT/RU2000/000142 patent/WO2001081258A1/en not_active Ceased
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2909148A1 (en) * | 1978-03-09 | 1979-09-20 | Univ Washington | PROCESS FOR IMPROVING THE TENSILE PROPERTIES OF BASALT FIBERS |
| WO1998018734A1 (en) * | 1996-10-25 | 1998-05-07 | Owens Corning | Continous in-line system for producing high-temperature glass fiber materials |
| RU2118300C1 (en) * | 1996-11-19 | 1998-08-27 | Людмила Григорьевна Асланова | Method and device for production of basalt fiber |
| RU2104250C1 (en) * | 1997-03-12 | 1998-02-10 | Судогодский завод стекловолокна "Красный Химик" | Method for production of fiber from natural basalt |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6909075B2 (en) | 2002-09-20 | 2005-06-21 | Leroy Eclat Ag | Method and apparatus for heat treatment of raw materials |
| WO2012140173A1 (en) | 2011-04-13 | 2012-10-18 | Rockwool International A/S | Processes for forming man made vitreous fibres |
| EA026878B1 (en) * | 2011-04-13 | 2017-05-31 | Роквул Интернэшнл А/С | Method of manufacture of man made vitreous fibres |
| EP3632857A1 (en) | 2011-04-13 | 2020-04-08 | Rockwool International A/S | Processes for forming man made vitreous fibres |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2001081258A8 (en) | 2001-11-29 |
| RU2149841C1 (en) | 2000-05-27 |
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