WO1995018455A1 - Sintered thermistor body and thermistor device using it - Google Patents
Sintered thermistor body and thermistor device using it Download PDFInfo
- Publication number
- WO1995018455A1 WO1995018455A1 PCT/JP1994/002266 JP9402266W WO9518455A1 WO 1995018455 A1 WO1995018455 A1 WO 1995018455A1 JP 9402266 W JP9402266 W JP 9402266W WO 9518455 A1 WO9518455 A1 WO 9518455A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- thermistor
- sintered body
- metal
- crystal phase
- metal component
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C7/00—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
- H01C7/04—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material having negative temperature coefficient
- H01C7/042—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material having negative temperature coefficient mainly consisting of inorganic non-metallic substances
- H01C7/043—Oxides or oxidic compounds
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C7/00—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
- H01C7/02—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material having positive temperature coefficient
- H01C7/022—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material having positive temperature coefficient mainly consisting of non-metallic substances
- H01C7/023—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material having positive temperature coefficient mainly consisting of non-metallic substances containing oxides or oxidic compounds, e.g. ferrites
Definitions
- the present invention relates to a sintered body and a sintered apparatus using the same.
- the present invention relates to a thermistor sintered body and a thermostat using the same, and in particular, to a chip type thermostat, a disk type thermostat, and a thermometer which require high accuracy and high reliability as a temperature sensor.
- the present invention relates to an oxide semiconductor sintered body for a thermistor having a negative temperature coefficient of resistance, which is used for a crystal oscillation circuit for precision temperature compensation, an SMT type thermistor used for a surface mount circuit, and the like.
- oxide semiconductors having a negative resistance temperature characteristic and having a negative resistance temperature characteristic include manganese ( ⁇ ), cobalt (Co), nickel (N i), copper ( It is an oxide sintered body consisting mainly of a cubic spinel type crystal phase of two or more components containing Cu), iron (Fe), etc., and further has a resistance value and a temperature coefficient of resistance value (hereinafter referred to as B It is known that aluminum or the like is added for the purpose of adjusting the constant. This B constant is expressed by the following equation.
- a cubic spinel-type crystal phase is used for thermistor oxynitride sintered body with a specific resistance of several ⁇ cm to several k ⁇ cm to adjust its resistance and B constant.
- the cubic spinel-type crystal phase is liable to undergo phase transformation to NaC1-type cubic during the process of undergoing heat history, such as the electrode baking process including the sintering process, and causes a reduction in the characteristic value yield.
- the present invention has been made in view of the above-mentioned circumstances, and a single-component system is capable of developing a wide range of characteristics, has a high characteristic value yield, is highly accurate, and has a high-temperature storage reliability and is highly reliable.
- the purpose is to provide the body.
- a first feature of the present invention is that in a thermistor oxide semiconductor having a negative resistance-temperature characteristic, the constituent metal main component is composed of Mn and Co, and Cu and Ti are further represented by moles of a metal component. % To 0.1% to 24%.
- the contents of the metal main components Mn and Co constituting the thermistor sintered body are 30 ⁇ Mn ⁇ 52, 46 ⁇ Co
- Mn which is a metal main component
- the content of Cu and Ti simultaneously added to Co should be 0.04 Cu ⁇ 14, 0.06 ⁇ Ti ⁇ 10 in terms of mol% with respect to the metal component, respectively.
- a second feature of the present invention is that, in the thermistor sintering suspension in which the main metal component is composed of Mn and Co and Cu and Ti are added, the sintering suspension is mainly cubic subbing. Na-Cl-type cubic crystal phase whose main metal component is Co, the cubic crystal phase whose main component is Cu, as well as the main phase of Cu At least one of the monoclinic crystal phases or the respective second phase crystal phases.
- the third feature of the present invention is that, as a metal component, Mn and Co are main components, and Cu and Ti are 0.1 to 40% by weight in total (0.1 to 44.4% for mol%). %) In the thermistor sintered body.
- the content of the metal components Mn and Co is 24 ⁇ Mn ⁇ 50 (23.2-52.3% for mol%) and 36 ⁇ Co in weight% with respect to the metal component, respectively.
- the sintered body is formed into a disk-shaped or chip-shaped body to form a thermistor body, and electrodes are formed on at least one pair of both end edges of the thermistor body.
- the main component of the metal of the thermistor sintered body is composed of Mn and Co, and Cu and Ti are further contained in an amount of ⁇ .1 to 24% in terms of mol% total of the metal component.
- the contents of the metal main components Mn and Co constituting the sintered body of the thermistor are 30 ⁇ Mn ⁇ 52 and 46 ⁇ Co ⁇ 65, respectively, in mol% with respect to the metal component. .
- the content of Cu and Ti simultaneously added to Mn and Co, which are the main components of the metal is in mol% of the metal component.
- the main metal component is composed of Mn and Co
- the sintered body in the thermistor sintered body, is mainly cubic spinel type.
- a thermistor sintered body made of an oxide semiconductor for a thermistor having a negative resistance temperature characteristic is formed into a disk shape or a chip shape to form a thermistor body.
- Mn and Co are main components as constituent metal components of the thermistor sintered body; And Ti in a total amount of 1 to 40% by weight.
- Mn is a metal component, the content of C o, 24 ⁇ Mn ⁇ 50 in weight percent about the metal components respectively, the c present inventors, which is a 36 ⁇ C o ⁇ 60 In a sintered body composed of Mn, Co, Cu, and Ti, various experiments were repeated with changing the composition ratio, and as a result, the specific resistance increased greatly with the increase of Ti. The B constant was found to increase only slightly.
- the structure of the thermistor sintered body is from a single-phase structure of a cubic spinel to a structure close to a single-phase structure, so that the variation in resistance value, B constant, coefficient of thermal expansion, and the like is extremely large. It is possible to provide a small and stable thermistor with high accuracy and high reliability at high temperature storage.
- a cubic spinel-type single crystal phase or a cubic spinel-type single crystal phase is mainly formed by selecting the sintering temperature, and
- the second phase is a NaC1-type cubic crystal phase mainly composed of Co, a cubic crystal phase mainly composed of Cu, and a monoclinic crystal phase mainly composed of Cu. It is possible to obtain a sintered body structure containing at least one of each of the above or each of the second phase crystal phases.
- the yield and precision of resistance can be improved extremely well.For example, it is necessary to suppress the fluctuation of the characteristic value to within 1%. Even at a certain stand, almost all falls within this range without the necessity of property selection, so that mass productivity can be improved. However, for example, in high-temperature storage reliability of 125 ° C, depending on the composition of Mn, Co, Cu, and Ti selected, at least the both edges of this sintered body of thermistor body are charged. It is necessary to allow a resistance change rate of several percent in a thermistor device formed with poles.
- the second phase is a Na C 1 type cubic crystal phase whose main metal component is Co as the second phase, and Cu is the main component.
- Thermistor having a sintered body structure containing at least one of the cubic crystal phase and the monoclinic crystal phase mainly composed of Cu, or at least two of the respective second phase crystal phases.
- the rate of change of the resistance value it is possible to control the rate of change of the resistance value to 1% or less when left at a high temperature of 125 ° C. This is because the cubic spinel-type crystal phase contains the above-mentioned crystal phase as the second phase, so that the second phase enters the crystal grain interface to form a stable structure, and the resistance change rate It is thought that it will be possible to keep the value small.
- the specific resistance does not change significantly, but the B constant can be changed significantly.At the same time, the specific resistance value increases with the increase in the amount of Ti. We found that the B constant increased only slightly, but we found that the B constant increased only slightly.We focused on this fact, and as a metal component, Mn and Co were the main components, and Cu and Ti were 0.1 in total. By containing up to 40% by weight, a high yield in resistance value and B constant was achieved, and high-temperature storage reliability at a temperature of 100 ° C or lower could be obtained.
- FIG. 1 is a flowchart showing a process of manufacturing a thermistor sintered body according to an embodiment of the present invention.
- FIG. 2 is a diagram of a process of manufacturing a thermistor using the thermistor sintered body.
- FIG. 3 is a quasi-ternary phase diagram showing a metal component mole% ratio composition region of the thermistor sintered body of the present invention.
- FIG. 4 is a manufacturing process diagram of an SMT thermistor using a thermistor sintered body according to the third embodiment of the present invention.
- FIG. 5 is an SMT thermistor using the thermistor sintered body according to the third embodiment of the present invention.
- FIG. 6 is a diagram illustrating a metal component weight% ratio composition of the thermistor sintered body according to the fourth embodiment of the present invention. Pseudo-ternary phase diagram showing the region Best mode for carrying out the invention
- trimanganese manganese oxide ( ⁇ ⁇ 0 4 ), cobalt oxide (C ⁇ 0), copper oxide (Cu 0), and titanium oxide (Ti 09 ) were weighed and mixed in a ball mill for 24 hours. After that, it was dehydrated and dried (step 1).
- the dried powder is maintained at 850 to 950 ° C (900 ° C in this case) under atmospheric pressure and calcined for 2 hours.
- the calcined powder is ground again with a ball mill for 24 hours, Water-dried material was used as raw material powder (Step 2).
- each metal component was adjusted in the weighing step of Step 1 so as to have a molar percentage composition ratio of Mn 40.3 / Co50.7 / Cu3.0 / Ti6.0.
- Step 3 1 wt% of polyvinyl alcohol was added to the raw material powder thus obtained, and molded into a disk having a diameter of 5 mm and a thickness of 1 mm using a mold.
- Step 4 the molded body was baked by heating at a temperature of 1200 ° C. for 2 hours under a heating schedule capable of sufficiently removing polyvinyl alcohol.
- Electrodes were formed on both end surfaces of the thus obtained thermistor sintering plate using an Ag electrode paste, and a disk-shaped sampler was formed as shown in the process diagram in Fig. 2. — Miss evening formed.
- the resistance value of the disk-shaped sample obtained in this way was measured at 25 ° C, the specific resistance value was calculated from the geometric shape, and the resistance values at 25 ° C and 50 ° C were further calculated.
- the B constant was calculated.
- the resistance R 25 at 25 ° C and the B constant B 25/5 () at 25 ° C and 50 ° C were measured for a total of 1,000 disk-shaped thermistors on which electrodes were formed.
- Variations in the resistance values R 25 and B constant were sufficient for mass production of high precision thermistors.
- a high-temperature reliability test was conducted in which the disc-shaped thermistor with the electrodes formed was left in a thermostat at 125 ° C for 10 hours.
- the change rate of the resistance value R 25 characteristics and sampling the total number 5 ⁇ pieces from samples of the examination of B constant optionally, 125 ° C, 1000 hours left at high temperature before and after the resistance change rate and the B constant evaluated.
- the rate of change of the resistance value and the rate of change of the B constant were determined by the following formula.
- the resistance value and B constant of the obtained disk-shaped thermistor are extremely accurate, and in addition, the reliability at high temperature storage is high, and the stability is excellent. Investigate the cross-sectional structure of the sintered body and the crystal phase of the sintered body by X-ray diffraction.
- the present sintered ceramics consisted of a cubic spinel-type crystal phase and a NaCl-type cubic-type crystal phase as the second phase.
- the main component of the second phase metal element was analyzed by an electron probe microanalyzer (EPMA). As a result, it was found to be a NaC1-type cubic crystal phase mainly composed of Co.
- each metal component was adjusted in the weighing step of Step 1 so as to have a molar percentage composition ratio of Mn 49.0 / Co 47.4 / Cu2.4 Til.2.
- Step 3 1 wt% of polyvinyl alcohol was added to the raw material powder obtained in this manner, and the mixture was molded into a cylindrical shape having a diameter of 3 Ommx and a thickness of 15 mm using a cold isostatic press (CHP). After degreasing according to a heating schedule that can sufficiently remove polyvinyl alcohol, baking was performed at 1250 for 1 hour. (Step 3).
- the sintered body is again 0.85 mm x O. 85 mni by dicer. After cutting, a chip-shaped thermistor was prepared.
- Resistance change rate (R 25 -R 25 ) / R 25 ) is within ⁇ 0.5%
- B constant change rate ( ⁇ ⁇ 000) — B (0)) / B ° is within ⁇ 0.2%
- the cross-sectional structure of the sintered body of the thermistor and the crystal phase of the sintered body by X-ray diffraction were examined.As a result, the sintered body consisted of a cubic spinel type crystal phase and a Na C 1 type cubic type crystal phase as the second phase. It became clear.
- the main component of the second phase metal element was analyzed by an electron probe microanalyzer (EPMA). As a result, it was found to be a NaC1-type cubic crystal phase mainly composed of Co.
- the composition of each metal component was changed so that in Examples 1 and 2, After the sintering raw material powder was prepared in the same manner as shown, 10 wt% methylcellulose was added as a binder to the raw material powder thus obtained, and the mixture was sufficiently mixed to prepare a compound. Thereafter, a green sheet having a thickness of 0.6 to 1.1 mm was formed by an extrusion molding method.
- Co 1 Co main component Na C 1 type cubic phase
- the green sheet is cut into an appropriate size, degreased using a heating schedule capable of sufficiently removing the methylcellulose binder, and then 1 to 1300. Baking for 1-3 hours at C. (Step 3).
- a glass paste was screen-printed on both sides of the sheet-like fired body 1u (Fig. 4 (a)) obtained in this way, and baked at 80 CTC for 10 minutes to form the glass protective layers 3a and 3b. (See Fig. 4 (b)).
- the sheet-like fired body 1u after the glass baking was cut into a strip of about 1.8mm by dicer as shown in Fig. 4 (c). Ag electrode 2 and bake it at 750 ° C for 10 minutes.
- the Ni the plating layer 4 and the solder plating were applied to the strip-shaped thermistor structure on which the Ag electrode was baked by using the electric plating method.
- Layer 5 was formed (FIG. 4 (e)).
- the strip-shaped thermistor structure having the Ag electrode 2, the Ni plating layer 4, and the soldering layer 5 formed in this way is further cut by a dicer into a chip having a width of 1.15 to 1.2. (See Fig. 4 (f)) to create SMT thermistors with electrodes formed on at least a pair of both edges of the sintered body of thermistor (Figs. 5 (a) and (b)). See).
- the resistivity and the variation in resistance at 25 ° C in the thermistor thus obtained, the B constant at 25 ° C and 50 ° C, and 25 ° C in the high-temperature storage reliability test at 125 ° C for 1000 hours Rate of change of resistance value, 25 CZ50.
- the rate of change of the B constant of C was evaluated. Variations in resistance were evaluated at ⁇ 3% and ⁇ 1% resistance yields relative to the target value to determine whether mass production was possible.
- the results obtained are shown in Table 1 for each thermistor composition.
- Co is the main metal as the second phase crystal phase with the cubic spinel-type crystal phase as the structure of the sintered crystal phase.
- N a C 1-type cubic crystal phase as the component, cubic phase with Cu as the main metal component, and / or monoclinic crystal phase with Cu as the main metal component or the second phase of each
- the SMT thermistors of No. 11 to No. 12 are composed of a single phase of a cubic spinel-type crystal structure. % As good as%, it has achieved zero reliability.
- the target resistance value yield which is one of the criteria for determining mass productivity, is ⁇ 3%
- the thermistor sintering time according to the present invention is independent of the crystal phase of the sintered body.
- the cubic spinel single phase is higher than 9 °%
- the pedestal containing the cubic spinel phase and at least one second phase is higher than 7 °% and lower than 80%, which is extremely good. Met.
- the mol% of the Co metal component is 46- If the value is out of 65, the high-temperature storage reliability (resistance change rate, B-constant change rate) will decrease even if the target resistance value yield is high.
- FIG. 3 shows a desirable composition area (gray area) of the constituent metal component mol% of the sintered body for a thermistor of the present invention in order to improve the accuracy of the thermistor product and improve the yield and the reliability at high temperature storage. With this composition range, a highly reliable thermistor can be obtained.
- a binder was added to the raw material powder thus obtained, mixed, and then dried again (step 3).
- the raw material powder is formed into a pellet having a diameter of 5 mm and a thickness of lmm, and the obtained pellet is heated at a temperature of 1,000 to 1300 ° C for 1 to 4 hours. Firing was performed (Step 4).
- a disk-type thermistor was formed using the pellets of the thus obtained sintered body of thermistor as shown in FIG.
- the specific resistance of the disk-type thermistor obtained in this way was calculated from the R 25 measured at 25 ° C and the geometric shape, and the B constant was calculated from the resistances at 25 ° C and 50 ° C. Calculated.
- the composition ratio of Mn, Co, Ti, and Cu was varied in the pellet formation process shown in Fig. 1, the resistance was measured for each, and the specific resistance and the ⁇ constant were calculated.
- the results are shown in Table 3.
- the target resistance value after sintering ⁇ 1% yield is a conventional example (No. 115, 116) and a comparative example in the present invention (No. 112 to 114, 117, 118)
- the yield of the sintered body of the thermistor according to the present invention is remarkably high, and has a great effect on the improvement of the yield of the product and the improvement of the reliability of high temperature storage at 100 ° C or lower in addition to the improvement of the accuracy.
- Table 3 Composition ratio of metal components (% by weight) Specific resistance B constant
- sample No. 101, 102, 105 has a structure consisting of a NaC1-type cubic phase with a cubic spinel-type crystal phase as the main component and a second phase with Co as the main metal component.
- both the high-temperature storage reliability and the target resistance value yield ( ⁇ 1%) were sufficient for mass production, and showed good results.
- Sample No. 1 ⁇ 8 mainly consists of a cubic spinel-type crystal phase, and as the second phase, a Na C 1-type cubic phase with Co as the main metal component, and a cubic phase with Cu as the main metal component.
- No. 103, No. 104, No. 106, No. 107, No. 10, No. 110, No. 111 are single-phase cubic spinel-type crystal phases.
- the target resistance yield ( ⁇ 1%) is high, and the reliability of high temperature storage at 9 CTC slightly decreases.
- Samples Nos. 112 to 118 show the results of a disk thermistor deviating from the composition range of the present invention.
- the target resistance value ⁇ 1% yield is remarkably reduced, and the high-temperature storage reliability is also reduced.
- the target resistance yield was high because the cubic spinel-type crystal phase was particularly unstable in the heat treatment process including the firing step, and was transformed into the tetragonal spinel-type crystal phase. It seems to have declined.
- FIG. 6 shows a desirable metal component weight% composition range (gray portion) of the thermistor sintered body of the present invention for improving the characteristic value yield and increasing the integration of the product.
- the target value characteristic yield is high, the high-temperature rule-of-law reliability of 100% or less can be secured, and thermistors can be obtained with high mass productivity.
- This sintered ceramic body is a laminated ceramic body in which electrodes are interposed between a disk-shaped ceramic body, a chip-shaped thermistor body, a surface-mounted chip thermistor, and a thermistor sintered body. It can be applied to miss evenings. Industrial applicability
- the crystal structure is stable, the variation in the electrical characteristics among the elements can be suppressed, and the environmental resistance, especially the characteristics and stability at high temperatures, can be improved. Because it is excellent, it is extremely effective as a material for thermistors for various temperature sensors or for temperature compensation for circuits that require high accuracy and high reliability.
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Ceramic Engineering (AREA)
- Thermistors And Varistors (AREA)
- Compositions Of Oxide Ceramics (AREA)
Abstract
Description
明細書 サ一ミス夕焼結体およびこれを用いたサ一ミス夕装置 発明の技術分野 TECHNICAL FIELD [0001] The present invention relates to a sintered body and a sintered apparatus using the same.
本発明は、 サーミス夕焼結体およびこれを用いたサ一ミス夕装置に係り、 特 に、 温度センサーとして高精度 ·高信頼性が要求されるチップ型サーミス夕、 ディスク型サ一ミスタ、 高精度温度補償用として水晶発振回路や、 表面実装回 路に使用される SMTタイプサーミスタなどに用いられる、 負の抵抗値温度係 数を有するサーミスタ用酸化物半導体焼結体に関する。 背景技術 The present invention relates to a thermistor sintered body and a thermostat using the same, and in particular, to a chip type thermostat, a disk type thermostat, and a thermometer which require high accuracy and high reliability as a temperature sensor. The present invention relates to an oxide semiconductor sintered body for a thermistor having a negative temperature coefficient of resistance, which is used for a crystal oscillation circuit for precision temperature compensation, an SMT type thermistor used for a surface mount circuit, and the like. Background art
従来、 実用化されている負の抵抗温度特性を有するサ一ミス夕用酸化物半導 体は、 その金属成分として、 マンガン (Μη) , コバルト (C o) , ニッケル ( N i ) , 銅 (C u) 、 鉄 (F e) などを含有する 2成分乃至多成分の主に立 方晶スピネル型結晶相からなる酸化物焼結体であり、 さらに抵抗値、 抵抗値の 温度係数 (以下 B定数と指称する) を調整する目的でアルミニウムなどが添加 されることが知られている。 この B定数は次式で表される。 Conventionally, oxide semiconductors having a negative resistance temperature characteristic and having a negative resistance temperature characteristic include manganese (Μη), cobalt (Co), nickel (N i), copper ( It is an oxide sintered body consisting mainly of a cubic spinel type crystal phase of two or more components containing Cu), iron (Fe), etc., and further has a resistance value and a temperature coefficient of resistance value (hereinafter referred to as B It is known that aluminum or the like is added for the purpose of adjusting the constant. This B constant is expressed by the following equation.
B = ( l n R25- l n RC()) / (1 /298. 15— 1ノ323. 1 5) ここで R 25: 25 °Cにおける抵抗値 B = (ln R 25 -ln R C () ) / (1/298. 15-1 323. 15) where R 25 : resistance value at 25 ° C
R.g: 50°Cにおける抵抗値 R.g: Resistance value at 50 ° C
なかでも、 特にその比抵抗値が数 Ω♦ cm〜数 k Ω · cm領域用のサーミス夕酸 化物焼結体では、 その抵抗値と B定数を調整するため、 立方晶スピネル型結晶 相が用いられている。 しかし立方晶スピネル型結晶相は、 焼結工程を含む電極 焼き付け工程など、 熱履歴をこうむる過程で、 N a C 1型立方晶へ相変態しや すく、 特性値歩留りを低下させる原因となる。 In particular, a cubic spinel-type crystal phase is used for thermistor oxynitride sintered body with a specific resistance of several Ωcm to several kΩcm to adjust its resistance and B constant. Have been. However, the cubic spinel-type crystal phase is liable to undergo phase transformation to NaC1-type cubic during the process of undergoing heat history, such as the electrode baking process including the sintering process, and causes a reduction in the characteristic value yield.
また、 サーミ ス夕焼結休の抵抗値のばらつきを抑えるため、 立方晶スピネル 型結晶相の単相でサーミス夕を構成することが試みられている力《、 サーミ ス夕 抵抗特性の各種信頼性 (高温放置、 熱サイクル試験など) が低下するなどの問 題を含んでいる。 In addition, in order to suppress the variation of the resistance value during the thermistor sintering, it has been attempted to construct a thermistor with a single cubic spinel-type crystal phase. (Eg, high-temperature storage, heat cycle test, etc.) The title is included.
加えて従来のサーミ スタ用焼結体では、 形状一定で B定数をほぼ一定に保つ たまま、 抵抗値 (あるいは比抵抗値) を制御することが困難であり、 B定数、 抵抗値の特性ニーズに、 十分な対応ができない状況にあつた。 In addition, in conventional sintered bodies for thermistors, it is difficult to control the resistance value (or specific resistance value) while keeping the B constant almost constant with a constant shape. However, the situation was not sufficient.
しかしこのような状況であるにもかかわらず、 負の抵抗温度特性を有するサ ―ミスタに求められる信頼性は高くなる一方であり、 また、 新たな B定数ゃ抵 抗値が求められるなど、 特性ニーズに対する要求は年々高くなつている。 近年 N i - C d, N i 一 H電池充電時の過充電防止用等の各種センサや、 水晶発振 回路の温度補償用として、 高精度で、 信頼性 (特に高温放置信頼性) の高いサ 一ミス夕の開発が強く望まれている。 However, despite this situation, the reliability required for thermistors with negative resistance-temperature characteristics is increasing, and new characteristics such as a new B constant / resistance value are required. The demand for needs is increasing year by year. In recent years, sensors with high accuracy and high reliability (particularly high-temperature storage reliability) have been used for various sensors for preventing overcharge when charging Ni-Cd and Ni-IH batteries, and for temperature compensation of crystal oscillation circuits. There is a strong desire for the development of one mistake.
そこで種々の研究がなされているが、 従来、 同一金属成分系で構成されるサ 一ミスタ焼結体では、 金属成分組成比を変化させただけでは、 B定数をほぼ一 定に保ちつつ、 比抵抗すなわち抵抗値を大幅に増加することは不可能であった c 発明の概要 Therefore, various studies have been conducted.However, conventionally, in a thermistor sintered body composed of the same metal component system, the B constant is kept almost constant only by changing the metal component composition ratio. Summary of resistance i.e. c invention it was not possible to significantly increase the resistance
本発明は、 前記実情に鑑みてなされたもので、 1つの成分系で、 広範囲の特 性展開が可能であり、 特性値歩留りが高く高精度でかつ高温放置信頼性の高い サーミス夕用焼結体を提供することを目的とする。 SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned circumstances, and a single-component system is capable of developing a wide range of characteristics, has a high characteristic value yield, is highly accurate, and has a high-temperature storage reliability and is highly reliable. The purpose is to provide the body.
本発明の第 1の特徴は、 負の抵抗温度特性を有するサーミスタ用酸化物半導 体においてその構成金属主成分が、 Mn, C oで構成され、 C uおよび T iを さらに金属成分のモル%総和で 0. 1 ~24%含有することにある。 A first feature of the present invention is that in a thermistor oxide semiconductor having a negative resistance-temperature characteristic, the constituent metal main component is composed of Mn and Co, and Cu and Ti are further represented by moles of a metal component. % To 0.1% to 24%.
望ましくは、 前記サーミスタ焼結体を構成する金属主成分 Mnおよび C oの 含有量が、 それぞれ金属成分に関するモル%で 30≤Mn≤ 52, 46≤ C o Desirably, the contents of the metal main components Mn and Co constituting the thermistor sintered body are 30 ≤ Mn ≤ 52, 46 ≤ Co
≤ 65となるようにする。 ≤ 65.
また望ましく は、 前記サーミ スタ焼結体において、 金属主成分である Mn, Preferably, in the thermistor sintered body, Mn, which is a metal main component, is used.
C oに同時添加される C uおよび T i含有量が、 それぞれ金属成分に関するモ ル%で 0. 04 C u≤ 14, 0. 06≤ T i ≤ 10となるようにする。 The content of Cu and Ti simultaneously added to Co should be 0.04 Cu ≤ 14, 0.06 ≤ Ti ≤ 10 in terms of mol% with respect to the metal component, respectively.
本発明の第 2の特徴は、 金属主成分が Mn, C oで構成され、 C u, T iを 添加してなる前記サーミ ス夕焼結休において、 焼結休が主として立方晶スビネ ル型結晶相で構成され、 かつ第 2相としてその金属成分が C oを主体とする N a C l型立方晶結晶相、 C uを主体とする立方晶結晶相、 同様に C uを主体と する単斜晶結晶相のいずれか 1つまたはそれぞれの第 2相結晶相を少なく とも 2種以上含有することにある。 A second feature of the present invention is that, in the thermistor sintering suspension in which the main metal component is composed of Mn and Co and Cu and Ti are added, the sintering suspension is mainly cubic subbing. Na-Cl-type cubic crystal phase whose main metal component is Co, the cubic crystal phase whose main component is Cu, as well as the main phase of Cu At least one of the monoclinic crystal phases or the respective second phase crystal phases.
本発明の第 3の特徴は、 金属成分として、 Mn, C oを主成分とし、 C uお よび T iを総和で 0. 1〜40重量% (モル%対応では 0. 1〜44. 4 %) 含有することを特徴とするサーミスタ焼結体にある。 The third feature of the present invention is that, as a metal component, Mn and Co are main components, and Cu and Ti are 0.1 to 40% by weight in total (0.1 to 44.4% for mol%). %) In the thermistor sintered body.
望ましくは、 金属成分である Mn, C oの含有量が、 それぞれ金属成分に関 する重量%にて 24≤Mn≤ 50 (モル%対応では 23. 2-52. 3%) , 36≤ C o≤ 60 (モル%対応では 32. 4〜59. 6 %) となるようにする c 本発明の第 4の特徴は、 負の抵抗温度特性を有するサーミスタ用酸化物半導 体からなるサーミ スタ焼結体を、 ディスク状、 チップ状に成型加工してサ一ミ スタ素体を構成し、 前記サーミス夕素体の少なく とも 1対の両端縁部に電極を 形成したサ一ミスタ装置において、 前記サーミス夕焼結体の構成金属主成分が、 Mn, C oで構成され、 C uおよび T iをさらに金属成分のモル%総和で〇. 1〜 24 %含有することにある。 Desirably, the content of the metal components Mn and Co is 24≤Mn≤50 (23.2-52.3% for mol%) and 36≤Co in weight% with respect to the metal component, respectively. ≤ 60 fourth aspect of (mol% from 32.4 to 59.6% in the corresponding) and so as to c present invention to the thermistor sintered of oxide semiconductors thermistor having a negative resistance-temperature characteristics The sintered body is formed into a disk-shaped or chip-shaped body to form a thermistor body, and electrodes are formed on at least one pair of both end edges of the thermistor body. The main component of the metal of the thermistor sintered body is composed of Mn and Co, and Cu and Ti are further contained in an amount of 〇.1 to 24% in terms of mol% total of the metal component.
望ましくは、 このサーミ スタ焼結体を構成する金属主成分 Mnおよび C oの 含有量が、 それぞれ金属成分に関するモル%で 30≤Mn≤ 52, 46≤ C o ≤ 65であることを特徴とする。 Desirably, the contents of the metal main components Mn and Co constituting the sintered body of the thermistor are 30≤Mn≤52 and 46≤Co≤65, respectively, in mol% with respect to the metal component. .
また、 このサーミスタ焼結体において、 金属主成分である Mn, C oに同時 添加される C uおよび T i含有量が、 それぞれ金属成分に関するモル%で Further, in this thermistor sintered body, the content of Cu and Ti simultaneously added to Mn and Co, which are the main components of the metal, is in mol% of the metal component.
0. 04≤ C u≤ 14, 0. 06≤ T i ≤ 10 0.04 ≤ Cu u ≤ 14, 0.0.06 ≤ T i ≤ 10
であることを特徴とする。 It is characterized by being.
望ましくはこのサーミ ス夕焼結体において、 金属主成分が Mn, C oで構成 され、 C u, T iを添加してなる前記サーミスタ焼結体において、 焼結体が主 として立方晶スピネル型結晶相で構成され、 かつ第 2相としてその金属成分が C oを主体とする N a C 1型立方晶結晶相、 C uを主体とする立方晶結晶相、 同様に C uを主体とする単斜晶結晶相のいずれか 1つまたはそれぞれの第 2相 結晶相を少なく とも 2種以上含有することを特徴とする。 また本発明の第 5では、 負の抵抗温度特性を有するサーミ スタ用酸化物半導 体からなるサーミス夕焼結体を、 ディ スク状、 チップ状に成型加工してサーミ ス夕素体を構成し、 前記サーミスタ素体の少なく とも 1対の両端縁部に電極を 形成したサ一ミ スタ装置において、 前記サーミスタ焼結体の構成金属成分とし て、 Mn, C oを主成分とし、 C uおよび T iを総和で◦. 1〜40重量%含 有することを特徴とする。 Desirably, in the thermistor sintered body, the main metal component is composed of Mn and Co, and in the thermistor sintered body to which Cu and Ti are added, the sintered body is mainly cubic spinel type. A Na C 1-type cubic crystal phase whose main metal component is Co, and a cubic crystal phase whose main component is Cu, as in the second phase. It is characterized by containing at least one of the monoclinic crystal phases or at least two of the second phase crystal phases. In the fifth aspect of the present invention, a thermistor sintered body made of an oxide semiconductor for a thermistor having a negative resistance temperature characteristic is formed into a disk shape or a chip shape to form a thermistor body. In a thermistor device in which electrodes are formed on at least one pair of both ends of the thermistor body, Mn and Co are main components as constituent metal components of the thermistor sintered body; And Ti in a total amount of 1 to 40% by weight.
望ましくは、 金属成分である Mn, C oの含有量が、 それぞれ金属成分に関 する重量%にて 24≤Mn≤ 50, 36≤ C o≤ 60であることを特徴とする c 本発明者は、 Mn, C o, C u , T iから構成される焼結体において、 組成 比を変化させて種々の実験を重ねた結果、 T i量の増加に伴い比抵抗値が大き く増加するが、 B定数はごくわずかしか増加しないことを発見した。 Preferably, Mn is a metal component, the content of C o, 24≤Mn≤ 50 in weight percent about the metal components respectively, the c present inventors, which is a 36≤ C o≤ 60 In a sintered body composed of Mn, Co, Cu, and Ti, various experiments were repeated with changing the composition ratio, and as a result, the specific resistance increased greatly with the increase of Ti. The B constant was found to increase only slightly.
従って、 金属主成分を Mnおよび C oとし T iおよび C uを所定範囲量含有 した焼結体によれば、 B定数の変化を起こすことなく、 あるいは B定数の変化 を非常に小さく抑えつつ、 素子の抵抗値を大幅に変化させることができるため、 抵抗値 - B定数の設計が容易であり、 製品の系列化、 多品種化に有効である。 本発明の第 1によれば、 サーミスタ焼結体の構造は立方晶スピネルの単相構 造から単相構造に近い構造であるため、 抵抗値、 B定数, 熱膨脹係数などのば らつきが非常に小さく安定で、 高精度かつ、 高い高温放置信頼性をもつサ一ミ スタを提供することができる。 すなわち、 金属成分 Mn, C o, C u, T iの 前記組成範囲の全般にわたって、 焼結温度の選択により、 立方晶スピネル型結 晶相単相あるいは主として立方晶スピネル型結晶相からなり、 かつ第 2相とし てその金属成分が C oを主体とする N a C 1型立方晶結晶相、 C uを主体とす る立方晶結晶相、 同様に C uを主体とする単斜晶結晶相のいずれか 1つまたは それぞれの第 2相結晶相を少なく とも 2種以上含有する焼結体構造を得ること ができる。 Therefore, according to the sintered body in which the metal main components are Mn and Co and the Ti and Cu are contained in a predetermined range, the B constant does not change or the change in the B constant is suppressed very small. Since the resistance value of the element can be changed significantly, it is easy to design the resistance value-B constant, which is effective for product series and diversification. According to the first aspect of the present invention, the structure of the thermistor sintered body is from a single-phase structure of a cubic spinel to a structure close to a single-phase structure, so that the variation in resistance value, B constant, coefficient of thermal expansion, and the like is extremely large. It is possible to provide a small and stable thermistor with high accuracy and high reliability at high temperature storage. That is, over the entire composition range of the metal components Mn, Co, Cu, and Ti, a cubic spinel-type single crystal phase or a cubic spinel-type single crystal phase is mainly formed by selecting the sintering temperature, and The second phase is a NaC1-type cubic crystal phase mainly composed of Co, a cubic crystal phase mainly composed of Cu, and a monoclinic crystal phase mainly composed of Cu. It is possible to obtain a sintered body structure containing at least one of each of the above or each of the second phase crystal phases.
立方晶スピネル型結晶相単相からなる本発明のサーミスタ焼結体では、 抵抗 値の歩留りの向上、 精度の向上は極めて良好に達成でき、 例えば特性値の変動 を士 1 %以内に抑える必要がある場台でも、 特性選別の必要なしにほぼすベて がこの範囲内に入るため、 量産性の向上をはかることができる。 しかし、 例えば 1 2 5 °Cの高温放置信頼性では、 選択する M n, C o , C u, T iの組成にもよるが、 このサーミスタ焼結体素体の少なく とも両端縁部に電 極を形成してなるサーミスタ装置において数%の抵抗値変化率を許容する必要 がある。 In the thermistor sintered body of the present invention comprising a cubic spinel-type single crystal phase, the yield and precision of resistance can be improved extremely well.For example, it is necessary to suppress the fluctuation of the characteristic value to within 1%. Even at a certain stand, almost all falls within this range without the necessity of property selection, so that mass productivity can be improved. However, for example, in high-temperature storage reliability of 125 ° C, depending on the composition of Mn, Co, Cu, and Ti selected, at least the both edges of this sintered body of thermistor body are charged. It is necessary to allow a resistance change rate of several percent in a thermistor device formed with poles.
—方、 本発明の第 2における、 立方晶スピネル型結晶相からなり、 かつ第 2 相としてその金属成分が C oを主体とする N a C 1型立方晶結晶相、 C uを主 体とする立方晶結晶相、 同様に C uを主体とする単斜晶結晶相のいずれか 1つ またはそれぞれの第 2相結晶相を少なく とも 2種以上含有する焼結体構造を有 するサーミス夕焼結体では、 1 2 5 °Cの高温放置においてその抵抗値変化率を 1 %以下に制御することが可能となる。 これはこのように立方晶スピネル型結 晶相に、 第 2相として上記結晶相を含有することにより、 結晶粒界面に、 これ ら第 2相が入り込むことにより安定な構造となり、 抵抗値変化率を小さく抑え ることが可能となるものと思われる。 On the other hand, in the second aspect of the present invention, the second phase is a Na C 1 type cubic crystal phase whose main metal component is Co as the second phase, and Cu is the main component. Thermistor having a sintered body structure containing at least one of the cubic crystal phase and the monoclinic crystal phase mainly composed of Cu, or at least two of the respective second phase crystal phases. In the sintered body, it is possible to control the rate of change of the resistance value to 1% or less when left at a high temperature of 125 ° C. This is because the cubic spinel-type crystal phase contains the above-mentioned crystal phase as the second phase, so that the second phase enters the crystal grain interface to form a stable structure, and the resistance change rate It is thought that it will be possible to keep the value small.
また本発明の第 3では、 C u量を増減させることにより、 比抵抗は大幅には 変化しないが B定数を大きく変化できるという点に着目するとともに、 T i量 の増加に伴い比抵抗値が大きく増加するが、 B定数はごくわずかしか増加しな いことを発見し、 これに着目し、 金属成分として、 M n , C oを主成分とし、 C uおよび T iを総和で 0 . 1〜4 0重量%含有することにより、 抵抗値、 B 定数について高歩留りを達成するとともに、 1 0 0 °C以下の温度に対する高温 放置信頼性を得ることができた。 In the third aspect of the present invention, by increasing or decreasing the amount of Cu, the specific resistance does not change significantly, but the B constant can be changed significantly.At the same time, the specific resistance value increases with the increase in the amount of Ti. We found that the B constant increased only slightly, but we found that the B constant increased only slightly.We focused on this fact, and as a metal component, Mn and Co were the main components, and Cu and Ti were 0.1 in total. By containing up to 40% by weight, a high yield in resistance value and B constant was achieved, and high-temperature storage reliability at a temperature of 100 ° C or lower could be obtained.
また、 金属成分である M n , C oの含有量が、 それぞれ金属成分に関する重 量%にて 2 4≤M n≤ 5 0 , 3 6≤ C o≤ 6 0のとき、 さらに安定して、 上記 特性を得ることができた。 Further, when the contents of the metal components M n and Co are 24 4 ≤M n ≤ 50 and 36 ≤ Co ≤ 60 in terms of the weight% of the metal component, respectively, The above characteristics were obtained.
なお、 これらの組成物 (焼結体) は金属成分の他に酸素を含有している。 本発明の第 4および第 5によれば上記第 1乃至第 3のサーミ スタ焼結体を用 いてサーミ ス夕装置を構成しているため、 高精度かつ高温放置信頼性の高いサ 一ミ ス夕装置を提供することが可能となる。 図面の簡単な説明 図 1は、 本発明実施例のサーミ ス夕焼結体の製造工程を示すフローチヤ一 卜 図 図 2は、 同サーミ ス夕焼結体を用いたサーミ ス夕の製造工程図 Note that these compositions (sintered bodies) contain oxygen in addition to the metal components. According to the fourth and fifth aspects of the present invention, since the thermistor device is configured using the first to third thermistor sintered bodies, a highly accurate and high-temperature storage reliability highly reliable Evening equipment can be provided. BRIEF DESCRIPTION OF THE FIGURES FIG. 1 is a flowchart showing a process of manufacturing a thermistor sintered body according to an embodiment of the present invention. FIG. 2 is a diagram of a process of manufacturing a thermistor using the thermistor sintered body.
図 3は、 本発明のサーミスタ焼結体の金属成分モル%比率組成領域を示す擬 3元状態図 FIG. 3 is a quasi-ternary phase diagram showing a metal component mole% ratio composition region of the thermistor sintered body of the present invention.
図 4は、 本発明の第 3の実施例のサーミスタ焼結体を用いた S MTサーミス 夕の製造工程図 FIG. 4 is a manufacturing process diagram of an SMT thermistor using a thermistor sintered body according to the third embodiment of the present invention.
図 5は、 本発明の第 3の実施例のサーミスタ焼結体を用いた S MTサーミ ス タ 図 6は、 本発明の第 4の実施例のサーミ スタ焼結体の金属成分重量%比率 組成領域を示す擬 3元状態図 発明を実施すべき最良の形態 FIG. 5 is an SMT thermistor using the thermistor sintered body according to the third embodiment of the present invention. FIG. 6 is a diagram illustrating a metal component weight% ratio composition of the thermistor sintered body according to the fourth embodiment of the present invention. Pseudo-ternary phase diagram showing the region Best mode for carrying out the invention
以下、 本発明の実施例について図面を参照しつつ詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
まずこのサーミスタ焼結体の製造工程について図 1のフローチヤ一 トを参照 しつつ説明する。 First, the manufacturing process of this thermistor sintered body will be described with reference to the flowchart of FIG.
まず、 市販の四三酸化マンガン (Μη η 04 ) 、 酸化コバル卜 (C ο 0) 、 酸化銅 (C u 0) 、 酸化チタン (T i 09 ) をそれぞれ秤量し、 ボールミルで 24時間混合した後、 脱水乾燥した (ステップ 1) 。 First, commercially available trimanganese manganese oxide (Μη η 0 4 ), cobalt oxide (Cο 0), copper oxide (Cu 0), and titanium oxide (Ti 09 ) were weighed and mixed in a ball mill for 24 hours. After that, it was dehydrated and dried (step 1).
次に、 この乾燥粉を大気圧下で 850〜950°C (ここでは 900 °C) に維 持して 2時間仮焼し、 この仮焼粉を再びボールミ ルで 24時間粉砕した後、 脱 水乾燥したものを原料粉とした (ステップ 2) 。 このとき各金属成分はモル% 組成比で、 Mn 40. 3/C o 50. 7/C u 3. 0 /T i 6. 0になるよう にステツプ 1の秤量工程で調整した。 Next, the dried powder is maintained at 850 to 950 ° C (900 ° C in this case) under atmospheric pressure and calcined for 2 hours. The calcined powder is ground again with a ball mill for 24 hours, Water-dried material was used as raw material powder (Step 2). At this time, each metal component was adjusted in the weighing step of Step 1 so as to have a molar percentage composition ratio of Mn 40.3 / Co50.7 / Cu3.0 / Ti6.0.
このようにして得られた原料粉に対して 1 w t %のポリ ビニルアルコールを 加え、 金型を用いて直径 5mmx厚さ 1 mmのディ スク状に成型した。 (ステップ 3) 。 そして最後に、 この成型体をポリ ビニルアルコールが十分除去できる 加熱スケジュールにて、 1 200°Cの温度下で 2時間加熱することにより焼成 を行った (ステップ 4 ) 。 1 wt% of polyvinyl alcohol was added to the raw material powder thus obtained, and molded into a disk having a diameter of 5 mm and a thickness of 1 mm using a mold. (Step 3). Finally, the molded body was baked by heating at a temperature of 1200 ° C. for 2 hours under a heating schedule capable of sufficiently removing polyvinyl alcohol (Step 4).
このようにして得られたサーミ スタ用焼結休の両端面に A g電極ペース トを 用いて、 電極を形成し、 図 2にその工程説明図を示すようにしてディ スク型サ — ミ ス夕を形成した。 Electrodes were formed on both end surfaces of the thus obtained thermistor sintering plate using an Ag electrode paste, and a disk-shaped sampler was formed as shown in the process diagram in Fig. 2. — Miss evening formed.
すなわちこのペレッ ト 1 (図 2 (a) ) の上面および下面に A g系ペース トを 塗布し (図 2 (b) ) 200°Cで 5分加熱し仮乾燥を行った後、 さらに 75 CTC で 1 0分焼成し、 電極 2を形成する (図 2 (c) ) 。 In other words, an Ag-based paste was applied to the upper and lower surfaces of this pellet 1 (Fig. 2 (a)) (Fig. 2 (b)), heated at 200 ° C for 5 minutes, pre-dried, and then 75 CTC For 10 minutes to form electrode 2 (FIG. 2 (c)).
このようにして得られたディ スク型サ一ミス夕の抵抗値を 25°Cで測定し、 幾何学的形状から比抵抗値を算出するとともに、 さらに 25°Cと 50°Cの抵抗 値より B定数を算出した。 The resistance value of the disk-shaped sample obtained in this way was measured at 25 ° C, the specific resistance value was calculated from the geometric shape, and the resistance values at 25 ° C and 50 ° C were further calculated. The B constant was calculated.
電極を形成したディスク状サ一ミスタ総数 1 000個につき、 25°Cでの抵 抗値 R25並びに 25°CZ50°Cの B定数 B25/5() を測定した。 幾何学形状より 算出した 25°Cでの比抵抗 p25は 325 Ω土 3%の範囲内であり、 その抵抗値 は R25= 219~230 Q, B 25/&0 = 3700 ± 1 %の範囲内であった。 抵 抗値 R25並びに B定数のばらつきは、 高精度サーミスタの量産には十分な歩留 りであった。 さらに電極を形成したディスク状サーミス夕を 125°Cの恒温槽 に 1 0◦ 0時間放置する高温放置信頼性試験を実施した。 The resistance R 25 at 25 ° C and the B constant B 25/5 () at 25 ° C and 50 ° C were measured for a total of 1,000 disk-shaped thermistors on which electrodes were formed. The specific resistance p 25 at 25 ° C calculated from the geometric shape is within the range of 325 Ω soil 3%, and the resistance value is in the range of R 25 = 219 to 230 Q, B 25 / & 0 = 3700 ± 1% Was within. Variations in the resistance values R 25 and B constant were sufficient for mass production of high precision thermistors. In addition, a high-temperature reliability test was conducted in which the disc-shaped thermistor with the electrodes formed was left in a thermostat at 125 ° C for 10 hours.
テス トサンプルとして、 前記抵抗値 R25特性並びに B定数を調査したサンプ ルより総数 5◦個を任意に抜き取り、 125°C、 1000時間高温放置前後の 抵抗値変化率および B定数の変化率を評価した。 なお抵抗値変化率および B定 数の変化率は次式に示すような方法で求めた。 As test samples, the change rate of the resistance value R 25 characteristics and sampling the total number 5◦ pieces from samples of the examination of B constant optionally, 125 ° C, 1000 hours left at high temperature before and after the resistance change rate and the B constant evaluated. The rate of change of the resistance value and the rate of change of the B constant were determined by the following formula.
(1000) (0) (0) (1000) (0) (0)
抵抗値変化率 = (R 205[ R25ノ /R25 Resistance change rate = (R 2 0 5 [R 25 Roh / R 25
(0) (0)
5 高温放置前の R25 5 R 25 before leaving at high temperature
(1000) (1000)
R25 25 にて 1◦ 00時間高温放置後の R25 R25 after left at high temperature for 1 hour at R25 25
B定数変化率 = (B (1000) B (0) B (0) B constant change rate = (B (1000) B (0) B (0)
B (o) 高温放置前の 25 °C / 5◦ °Cの B定数 B (o) B constant at 25 ° C / 5 ° C before leaving at high temperature
B (1000) B (1000)
1 25 °Cにて 1 000時間高温放置後の 25°CZ5〇°Cの B定数 1 25 ° C after leaving at high temperature for 1 000 hours at 25 ° C Z5 ° C B constant
のような評肺試験の結果、 本発 π刀のディ スク状サーミ ス夕の 1 25 °C 1 0 00時間高温放置後の抵抗値変化率、 25°CZ50°Cの B定数の変化率はそれ ぞれ、 + 0. 1〜0. 3%, + 0. 1〜0. 2 %と極めて安定していることが 確認された。 As a result of a pulmonary test such as this, a disk-shaped thermistor of The rate of change of resistance value after leaving at high temperature for 00 hours and the rate of change of B constant at 25 ° C and 50 ° C are extremely stable at +0.1 to 0.3% and +0.1 to 0.2%, respectively. Was confirmed.
得られたディ スク状サーミス夕の抵抗値並びに B定数は極めて高精度であり、 加えて高温放置信頼性が高く、 優れた安定性をもつが、 この原因を明らかにす るため、 サーミ スタ焼結体素体の断面組織、 X線回折による焼結体結晶相を調 査しナ o The resistance value and B constant of the obtained disk-shaped thermistor are extremely accurate, and in addition, the reliability at high temperature storage is high, and the stability is excellent. Investigate the cross-sectional structure of the sintered body and the crystal phase of the sintered body by X-ray diffraction.
断面組織観察、 X線回折結果より、 本サーミス夕焼結体は、 立方晶スピネル 型結晶相、 第 2相として N a C l型立方晶型結晶相よりなることが明らかにな つた。 第 2相の金属元素主成分をエレク トロンプローブマイクロアナライザー (E PMA) にて分析した結果 C oを主成分とした N a C 1型立方晶型結晶相 であつた。 次に本発明の第 2の実施例について説明する。 From the observation of the cross-sectional structure and the results of X-ray diffraction, it was clarified that the present sintered ceramics consisted of a cubic spinel-type crystal phase and a NaCl-type cubic-type crystal phase as the second phase. The main component of the second phase metal element was analyzed by an electron probe microanalyzer (EPMA). As a result, it was found to be a NaC1-type cubic crystal phase mainly composed of Co. Next, a second embodiment of the present invention will be described.
まずこのサーミ ス夕焼結体は、 前記第 1の実施例と同様に、 市販の四三酸化 マンガン (Mn 3 04 ) 、 酸化コバルト (C o 0) 、 酸化銅 (C u 0) 、 酸化 チタン (T i 0。 ) を秤量し、 ボールミルで 24時間混合した後、 脱水乾燥し た (ステップ 1) 。 First the Sami scan evening sintered body, as in the first embodiment, a commercially available trimanganese tetraoxide (Mn 3 0 4), cobalt oxide (C o 0), copper oxide (C u 0), oxide Titanium (Ti0.) Was weighed, mixed for 24 hours in a ball mill, and dehydrated and dried (step 1).
次に、 この乾燥粉を大気圧下で 9◦ 0°Cで 2時間仮焼し、 この仮焼粉を再び ボールミルで 24時間粉砕した後、 脱水乾燥したものを原料粉として使用する (ステップ 2) 。 ここでは各金属成分はモル%組成比で、 Mn 49. 0/C o 47. 4/C u 2. 4 T i l. 2になるようにステップ 1の秤量工程で調整 した。 Next, the dried powder is calcined at 9 ° C. for 2 hours under the atmospheric pressure, and the calcined powder is ground again by a ball mill for 24 hours, and the dehydrated and dried powder is used as a raw material powder (Step 2). ). Here, each metal component was adjusted in the weighing step of Step 1 so as to have a molar percentage composition ratio of Mn 49.0 / Co 47.4 / Cu2.4 Til.2.
このようにして得られた原料粉に対して 1 w t %のポリ ビニルアルコールを 加え、 C HP (冷間静水圧成型装置) を用いて直径 3 Ommx厚さ 1 5 mmの円柱 状に成型し、 ポリ ビニルアルコールが十分除去できる加熱スケジュールにて脱 脂後 1 250 で 1時間焼成を行つた。 (ステップ 3 ) 。 1 wt% of polyvinyl alcohol was added to the raw material powder obtained in this manner, and the mixture was molded into a cylindrical shape having a diameter of 3 Ommx and a thickness of 15 mm using a cold isostatic press (CHP). After degreasing according to a heating schedule that can sufficiently remove polyvinyl alcohol, baking was performed at 1250 for 1 hour. (Step 3).
このようにして得られた円柱状焼結体試料からスライサーにて厚み◦. 2 mmの ゥヱハーを切り出し、 ウェハーの両面に A gペース トを印刷、 75 CTCにて焼 き付けを行い、 前記第 1の実施例と同様に電極を形成した。 From the cylindrical sintered body sample obtained in this manner, a slicer of 2 mm thick was cut out with a slicer, an Ag paste was printed on both sides of the wafer, and baked at 75 CTC. An electrode was formed in the same manner as in Example 1.
電極形成後の焼結体ゥヱハーは再びダイサ一にて 0. 85mmx O. 85mniに 切断し、 チップ状サ一ミ スタを作成した。 After the electrode is formed, the sintered body is again 0.85 mm x O. 85 mni by dicer. After cutting, a chip-shaped thermistor was prepared.
このようにして得られたサ一ミス夕について、 25°Cにおける抵抗値を測定 し比抵抗値を求めるとともに、 25°Cと 50°Cの抵抗値より B定数を算出した c ここでは 1 ◦個の円柱状焼結体から抜き取りで円柱状焼結体の各部の特性、 信頼性ばらつきが評価できるように各円柱状焼結体から 4枚の焼結体ゥュハー を選び、 計 40枚の焼結体ゥヱハーから、 A g電極を形成したチップ状サーミ スタ 2000個を準備した。 Thus mono- miss evening for obtained, together with obtaining the measured resistivity value resistance at 25 ° C, is 1 ◦ here c of calculating the B constant than the resistance value of 25 ° C and 50 ° C Four sintered compacts were selected from each of the cylindrical sintered bodies, and a total of 40 sintered bodies were selected so that the characteristics and reliability variations of each part of the cylindrical sintered bodies could be evaluated by extracting from each of the cylindrical sintered bodies. 2000 chip-shaped thermistors on which Ag electrodes were formed were prepared from the bonded substrate.
各チップ状サ一ミス夕の抵抗値、 抵抗値の温度係数のばらつきは、 それぞれ, R25= 686 Ω± 3%以内, B25/5D = 3690 ± 1 %以内であり、 極めて良 好な歩留り並びに高精度特性を達成することができた。 幾何学形状より算出し た 25 °Cでの比抵抗 p 25は中心値が 248 Ω ♦ c m ± 3 %以内であつた。 Variations in the resistance value and the temperature coefficient of the resistance value of each chip-shaped semiconductor chip are within R 25 = 686 Ω ± 3% and B 25 / 5D = 3690 ± 1%, respectively, which is an extremely good yield. In addition, high precision characteristics could be achieved. Geometry resistivity p 25 at the calculated 25 ° C than the center value Atsuta at 248 Ω ♦ cm ± 3% within.
125°C、 1 000時間の高温放置信頼性も極めて良好であり、 The reliability of high temperature storage at 125 ° C for 1 000 hours is extremely good.
(1000) (0) (0) (1000) (0) (0)
抵抗値変化率 = (R25 -R25) /R25) は ± 0. 5%以内 Resistance change rate = (R 25 -R 25 ) / R 25 ) is within ± 0.5%
B定数変化率 = ( Β α000)— B (0) ) / B ° は ± 0. 2%以内 B constant change rate = (Β α000) — B (0)) / B ° is within ± 0.2%
であつた。 It was.
また、 このサーミスタ焼結体素体の断面組織、 X線回折による焼結体結晶相 を調査した結果、 立方晶スピネル型結晶相、 第 2相として N a C 1型立方晶型 結晶相よりなることが明らかになった。 第 2相の金属元素主成分をエレク トロ ンプローブマイ クロアナライザー (E PMA) にて分析した結果 C oを主成分 とした N a C 1型立方晶型結晶相であった。 The cross-sectional structure of the sintered body of the thermistor and the crystal phase of the sintered body by X-ray diffraction were examined.As a result, the sintered body consisted of a cubic spinel type crystal phase and a Na C 1 type cubic type crystal phase as the second phase. It became clear. The main component of the second phase metal element was analyzed by an electron probe microanalyzer (EPMA). As a result, it was found to be a NaC1-type cubic crystal phase mainly composed of Co.
次に本発明の第 3の実施例について説明する。 Next, a third embodiment of the present invention will be described.
まずこの実施例では、 焼結体金属成分組成と高温放置信頼性との関係を明ら かにするため、 E I A J規格 (日本電子機械工業会制定によるチップ積層コン デンサの規格に準ずる規格) の 2125タイプ (長手方向の電極間距離 2關、 幅方向の距離 1. 25mm) 表面実装型サーミ スタ (以後 S M Tサーミ ス夕と呼 ぶ) の特性についてその結果を詳述する。 First, in this example, in order to clarify the relationship between the metal component composition of the sintered body and the high-temperature storage reliability, the EIAJ standard (standard conforming to the standard of chip laminated capacitors established by the Japan Electronic Machinery Manufacturers Association) was used. The results of the characteristics of the surface mount thermistor (hereinafter referred to as SMT thermistor) will be described in detail.
表 1に示すように各金属成分モル%組成を変化させて、 実施例 1および 2で 示したのと同様の方法で焼結原料粉を作成したのち、 このようにして得られた 原料粉に対してバインダとして 1 0 w t %のメチルセルロースを加え、 十分混 鍊してコンパゥン ドを作成したのち、 押し出し成型法によつて厚さ 0 . 6〜 1 . 1 mmのグリーンシ一 トを成型した。 As shown in Table 1, the composition of each metal component was changed so that in Examples 1 and 2, After the sintering raw material powder was prepared in the same manner as shown, 10 wt% methylcellulose was added as a binder to the raw material powder thus obtained, and the mixture was sufficiently mixed to prepare a compound. Thereafter, a green sheet having a thickness of 0.6 to 1.1 mm was formed by an extrusion molding method.
組成 金属成分組成比 (モル% ) 比抵抗 の m Composition Metal composition ratio (mol%) Specific resistance m
No. M n C o C u T i ( K ) s度 m ium $ 歩留り No. M n Co Cu Ti (K) s degree m ium $ Yield
1 43. 9 49. 6 5. 3 1. 2 123 3840 CS, Col 0. 2 0 100 781 43. 9 49. 6 5.3 1. 2 123 3840 CS, Col 0. 2 0 100 78
2 45. 0 45 7 2. 2 7. 1 700 3710 CS, Col 0. 7 0. 3 100 782 45. 0 45 7 2.2 7. 1 700 3710 CS, Col 0.7. 0. 3 100 78
3 40. 3 50 7 3. 0 6. 0 352 3700 CS, Col 0. 4 0. 2 100 783 40. 3 50 7 3.0 6.0 352 3700 CS, Col 0.4.0.2 100 78
4 49. 0 47 4 2. 4 1. 2 248 3690 CS, Col 0. 3 0. 1 100 754 49.0 47 4 2.4 1.2 248 3690 CS, Col 0.3 0.3 0.1 100 75
5 40. 3 50 7 3. 0 6. 0 356 3646 CS, Col - 0. 4 0. 2 100 755 40.3 50 7 3.0 6.0 356 3646 CS, Col-0.4 0.2 0.2 75
6 38. 5 48 5 3. 0 10. 0 807 3720 CS, Col 0. 8 0. 3 100 756 38. 5 48 5 3.0.0 10.0 807 3720 CS, Col 0.8.0.3 0.3 100 75
7 39. 4 47 2 2. 6 10. 8 1040 3740 CS, Col 0. 8 0. 3 100 787 39. 4 47 2 2.6 10.8 1040 3740 CS, Col 0.8.0.3 100 78
8 37. 2 46 6 7. 9 8. 3 230 3390 CS, Co l, Cu2 0. 7 0. 5 100 758 37.2 46 6 7.9 8.3 230 3390 CS, Coll, Cu2 0.7 0.7 0.5 100 75
9 35. 6 44 7 9. 8 9. 9 199 3490 CS. Col, Cu2 0. 7 0. 5 100 729 35. 6 44 7 9. 8 9. 9 199 3490 CS.Col, Cu2 0.7.0.5 100 72
1 0 37. 5 47 1 10. 4 5. 0 86 3340 CS, Col, Cu2 0. 6 0. 4 100 701 0 37.5 47 1 10.4 5. 0 86 3340 CS, Col, Cu2 0.6.0.4 100 70
1 1 39. 7 49. 9 9. 8 0. 6 60 3200 Cs 0. 8 0. 5 96 901 1 39.7 49.9 9.8 0.6 60 3200 Cs 0.8.0.5 96 90
1 2 42. 0 52. 8 3. 2 2 205 3670 Cs 1. 5 0. 5 98 901 2 42. 0 52.8 3.2 2 205 3670 Cs 1.5 0.5 0.5 98 90
1 3 42. 9 53. 9 3. 2 130 3650 CS 0. 6 0. 5 98 901 3 42. 9 53. 9 3. 2 130 3650 CS 0.6 0.6 0.5 98 90
1 4 40. 3 50. 7 3. 0 6. 0 350 3700 CS, Col 0. 6 0. 4 98 751 4 40.3 50.7 3.0.0 6.0 350 3700 CS, Col 0.6.0.498 75
1 5 38. 6 48. 5 2. 9 10. 0 805 3720 CS, Col 0. 8 0. 5 96 701 5 38. 6 48.5 2.9 10.0 805 3720 CS, Col 0.8.0.5 96 70
1 6 24. 0 46. 0 20. 0 10. 0 150 2900 CS, Cul 6. 0 2. 0 75 40 .1 6 24.0 46.0 20.0 10.0 150 2900 CS, Cul 6.0.2.0 75 40.
1 7 34. 6 43. 4 7. 0 15. 0 1500 3600 CS, Cu2 5. 0 2. 0 80 401 7 34.6 43.4 7.0 15.0 1500 3600 CS, Cu2 5.0 2.0 0 80 40
1 8 30. 0 67. 0 0. 5 2. 5 1050 4100 CS, Col 3. 0 1. 0 80 401 8 30. 0 67. 0 0. 5 2.5 1050 4100 CS, Col 3.0 1. 0 80 40
1 9 28. 0 55. 0 6. 0 11. 0 1100 3550 CS, Cu2 4. 0 1. 0 82 451 9 28. 0 55.0 6.11.10 1100 3550 CS, Cu2 4.0.1.0 82 45
2 0 27. 0 65. 0 1. 0 7. 0 1200 4100 CS, Col 3. 5 1. 0 75 352 0 27. 0 65. 0 1.0 7.0 0 1200 4100 CS, Col 3.5 1.0 75 35
2 1 53. 0 43. 0 0. 5 3. 5 3500 4300 CS, Col 3. 0 1. 5 80 402 1 53.0 43.0 0.5.3.5 3500 4300 CS, Col 3.0.1.5 80 40
2 2 50. 0 40. 0 2. 0 8. 0 5000 4200 CS 3. 0 1. 0 78 892 2 50.0 40.0 2.0.0 8.00 5000 4200 CS 3.0 1.0 78 89
2 3 39. 2 44. 3 4. 7 11. 8 850 3620 CS 6. 0 1. 5 95 85 抵抗値変化率、 B定数変化率、 ± 3 %の目標抵抗値歩留り、 ± 1 %の目標抵抗 値歩留りの単位は% ここで c s : 立方晶スピネル相 2 3 39.2 44.3 4.7 11.8 850 3620 CS 6.0 1.5 95 85 Resistance change rate, B constant change rate, ± 3% target resistance yield, ± 1% target resistance Unit of value yield is% Where cs: cubic spinel phase
C o 1 : C o主成分 N a C 1型立方晶相 Co 1: Co main component Na C 1 type cubic phase
C u 2 : C u主成分立方晶相 Cu 2: Cu main component cubic phase
C u 1 : C u主成分単斜晶相 C u 1: C u main component monoclinic phase
さらに、 このグリーンシー トを適切なサイズに切断し、 メチルセルロースバ ィンダが十分に除去できる加熱スケジュールを用いて脱脂したのち 1◦◦〇~ 1300。Cで 1 ~3時間焼成した。 (ステップ 3) 。 Further, the green sheet is cut into an appropriate size, degreased using a heating schedule capable of sufficiently removing the methylcellulose binder, and then 1 to 1300. Baking for 1-3 hours at C. (Step 3).
このようにして得られたシー ト状焼成体 1 u (図 4 (a) ) の両面にガラスペ 一ス トをスクリーン印刷し、 80 CTC 10分間の焼き付けを行いガラス保護層 3 a, 3 bを形成する (図 4 (b) 参照) 。 A glass paste was screen-printed on both sides of the sheet-like fired body 1u (Fig. 4 (a)) obtained in this way, and baked at 80 CTC for 10 minutes to form the glass protective layers 3a and 3b. (See Fig. 4 (b)).
そしてこのガラス焼き付け後のシー ト状焼成体 1 uを図 4 (c) に示すように ダイサーによって約 1. 8 mmの短冊状に切断した後、 その切断端面に図 4 (d) に示すように A g電極 2を塗布し、 750°C、 10分間電極焼き付け処理を行 ラ Then, as shown in Fig. 4 (c), the sheet-like fired body 1u after the glass baking was cut into a strip of about 1.8mm by dicer as shown in Fig. 4 (c). Ag electrode 2 and bake it at 750 ° C for 10 minutes.
そしてさらに回路実装時の電極部半田濡れ性を改善するため、 A g電極が焼 き付けられた短冊状サーミスタ構造体に対しさらに、 電気めつき法を用いて N iめっき層 4、 半田めつき層 5を形成した (図 4 (e) ) 。 Then, in order to further improve the solderability of the electrode part during circuit mounting, the Ni the plating layer 4 and the solder plating were applied to the strip-shaped thermistor structure on which the Ag electrode was baked by using the electric plating method. Layer 5 was formed (FIG. 4 (e)).
このようにして A g電極 2, N iめっき層 4、 半田めつき層 5の形成された 短冊状サ一ミスタ構造体を、 さらにダイサ一にて 1. 15〜1. 2關幅のチッ プ状に切断し (図 4 (f) 参照) 、 サーミスタ焼結体素体の少なく とも一対の両 端縁部に、 電極を形成した SMTサーミス夕を作成する (図 5(a) および(b) 参照) 。 このようにして得られたサーミス夕の 25 °Cにおける比抵抗値およ び抵抗値のばらつき、 25°CZ50°Cの B定数、 並びに 125て、 1000時 間の高温放置信頼性試験における 25 C抵抗値の変化率、 25 CZ50。Cの B 定数の変化率をそれぞれ評価した。 抵抗値のばらつきは目標値に対する、 ± 3 %、 ± 1 %の抵抗値歩留りで評価し、 量産性の可否を判定した。 得られた結果 は、 表 1にそれぞれのサ一ミ スタ組成に対して示す。 The strip-shaped thermistor structure having the Ag electrode 2, the Ni plating layer 4, and the soldering layer 5 formed in this way is further cut by a dicer into a chip having a width of 1.15 to 1.2. (See Fig. 4 (f)) to create SMT thermistors with electrodes formed on at least a pair of both edges of the sintered body of thermistor (Figs. 5 (a) and (b)). See). The resistivity and the variation in resistance at 25 ° C in the thermistor thus obtained, the B constant at 25 ° C and 50 ° C, and 25 ° C in the high-temperature storage reliability test at 125 ° C for 1000 hours Rate of change of resistance value, 25 CZ50. The rate of change of the B constant of C was evaluated. Variations in resistance were evaluated at ± 3% and ± 1% resistance yields relative to the target value to determine whether mass production was possible. The results obtained are shown in Table 1 for each thermistor composition.
表 1中、 組成 N o. 1 ~N o. 1 2、 N o. 14 ~ N o . 1 5に示した本発 明の SMTサーミスタの高温放置信頼性試験結果は、 比較例として示した N o. 16〜N o. 23に比べると、 25°Cにおける抵抗値の変化率, B定数の変化 率とも本発明による S MTサーミス夕の場台著しく小さく、 極めて安定してい ることがわかる。 In Table 1, the high-temperature storage reliability test results of the SMT thermistors of the present invention shown in compositions No. 1 to No. 12 and No. 14 to No. o. Compared to 16 to No. 23, both the rate of change of the resistance value and the rate of change of the B constant at 25 ° C are significantly smaller than those of the SMT thermistor according to the present invention, and are extremely stable.
特に、 組成 N o. l ~N o. 10の SMTサーミス夕では、 サ一ミス夕用焼 結体結晶相の構成を立方晶スピネル型結晶相に第 2相結晶相として C oを主金 属成分とする N a C 1型立方晶結晶相、 C uを主金属成分とする立方晶相並び に C uを主金属成分とする単斜晶結晶相のいずれか 1つまたはそれぞれの第 2 相結晶相を少なく とも 2種以上含有することにより、 ほぼ士 1 %以内の抵抗値、 B定数変化率を達成し、 高温放置信頼性の著しい向上を達成することができた。 なお、 組成 N o. 1 ~N o. 10の SMTサ一ミス夕の他、 立方晶スピネル型 結晶相に第 2相結晶相として C oを主金属成分とする N a C 1型立方晶、 C u を主金厲成分とする立方晶相並びに C uを主金属成分とする単斜晶結晶相のい ずれか 1つまたはそれぞれの第 2相結晶相を少なく とも 2種以上含有する組成 をもつものを用いた場合についても同様の結果を得ることができた。 これは上 述の構成の第 2相を析出させることにより、 立方晶スピネル型結晶相の粒界の 結晶性が向上するためと考えられる。 In particular, in the SMT thermistors having compositions No. l to No. 10, Co is the main metal as the second phase crystal phase with the cubic spinel-type crystal phase as the structure of the sintered crystal phase. N a C 1-type cubic crystal phase as the component, cubic phase with Cu as the main metal component, and / or monoclinic crystal phase with Cu as the main metal component or the second phase of each By containing at least two types of crystal phases, the resistance value and the B-constant change rate within approximately 1% were achieved, and the reliability of high-temperature storage was significantly improved. In addition, in addition to the SMT semiconductors having compositions No. 1 to No. 10, NaC 1 type cubic crystal containing Co as the main metal component as the second phase crystal phase in the cubic spinel type crystal phase, A composition containing at least one of the cubic phase containing Cu as the main metal component and the monoclinic crystal phase containing Cu as the main metal component, or at least two of the respective second phase crystal phases. Similar results could be obtained when using the one having the above. This is thought to be because the crystallinity of the grain boundaries of the cubic spinel-type crystal phase is improved by precipitating the second phase having the above-described structure.
一方、 N o. 1 1 ~N o . 12の S MTサ一ミ スタは、 立方晶スピネル型結 晶構造単相からなるが、 本発明の組成域にあるため、 抵抗値変化率は〜 1 %程 度と同様に良好な ί零頼性を達成している。 On the other hand, the SMT thermistors of No. 11 to No. 12 are composed of a single phase of a cubic spinel-type crystal structure. % As good as%, it has achieved zero reliability.
N o. 13〜N o. 1 5の比較から T iの添加による効果があきらかとなる c すなわち、 金属成分として Mn, C o, C uからなるサ一ミ ス夕用焼結体組成 (N o. 13) に T iをそれぞれ 6モル% (N o. 14) 、 1 0モル% ( o. 1 5) 添加することにより、 B定数をほぼ一定に保ちつつ、 比抵抗を著しく上 昇し得ることがわかる。 From the comparison of No. 13 to No. 15, the effect of the addition of Ti becomes apparent. C That is, the composition of a sintered body composed of Mn, Co, and Cu as metal components (N By adding 6 mol% (N o. 14) and 10 mol% (o. 15) of Ti to o. 13), respectively, the resistivity was significantly increased while keeping the B constant almost constant. It turns out that it gets.
以上の結果から、 本発明にかかるサーミ ス夕用焼結体は、 サーミ ス夕特性の 各種異なる製品を効果的に製造、 管理するのに極めて適していることがあきら 力、となった。 From the above results, it became clear that the sintered body for thermistor according to the present invention was extremely suitable for effectively producing and managing products having various thermistor characteristics.
一方量産性可否判定基準の 1つである、 目標抵抗値歩留りは、 ± 3%では、 本発明にかかるサーミ スタ焼結休は、 焼結体結晶相の構成いかんにかかわらず On the other hand, the target resistance value yield, which is one of the criteria for determining mass productivity, is ± 3%, and the thermistor sintering time according to the present invention is independent of the crystal phase of the sintered body.
1 つ ほぼ 1 0 0 %であり、 また土 1 %では、 前記表 1にも示した力く、 表 2にまとめ を示すごとくなつている。 表 2 One At about 100%, and at 1% of soil, the strength is as shown in Table 1 above and is as shown in Table 2 below. Table 2
このように立方晶スピネル単相では 9◦%より高く、 立方晶スピネル相と少 なく とも 1種以上の第 2相を含む場台では 7◦%より高く 8 0 %より低い結果 となり、 極めて良好であった。 Thus, the cubic spinel single phase is higher than 9 °%, and the pedestal containing the cubic spinel phase and at least one second phase is higher than 7 °% and lower than 80%, which is extremely good. Met.
N o . 2 2 ~ N o . 2 3のように C u, T i の含有量が◦. 1〜2 4モル% の範囲内にあっても、 C o金属成分のモル%が4 6 - 6 5を外れた場合には、 目標抵抗値歩留りは高くても、 高温放置信頼性 (抵抗値変化率、 B定数変化率) が低下してしまう。 Even though the contents of Cu and Ti are within the range of 1 to 24 mol% as in No. 22 to No. 23, the mol% of the Co metal component is 46- If the value is out of 65, the high-temperature storage reliability (resistance change rate, B-constant change rate) will decrease even if the target resistance value yield is high.
図 3にはサーミスタ製品の高精度化♦'歩留り向上および高温放置信頼性の向 上のために本発明のサーミスタ用焼結体の望ましい構成金属成分モル%組成域 (灰色部) を示した。 この組成域をとるとき、 信頼性の高いサーミスタを得る ことができる。 FIG. 3 shows a desirable composition area (gray area) of the constituent metal component mol% of the sintered body for a thermistor of the present invention in order to improve the accuracy of the thermistor product and improve the yield and the reliability at high temperature storage. With this composition range, a highly reliable thermistor can be obtained.
次に、 本発明の第 4の実施例について図面を参照しつつ詳細に説明する。 まずこのサーミ スタ焼結体の製造工程について図 1に示したフローチヤ一 ト を参照しつつ説明する。 Next, a fourth embodiment of the present invention will be described in detail with reference to the drawings. First, the manufacturing process of the thermistor sintered body will be described with reference to the flowchart shown in FIG.
まず、 市販の酸化マンガン、 酸化コバルト、 酸化銅、 酸化チタンをそれぞれ 第 1表に示すような組成を得ることができるように秤量し、 ボールミルで 2 4 時間混台した後、 脱水乾燥した (ステップ 1 ) 。 次に、 この乾燥粉を大気圧下で 850〜950°Cとして 2時間仮焼し、 この 仮焼粉を再びボールミルで 24時間粉砕した後、 脱水乾燥したものを原料粉と した (ステップ 2) 。 First, commercially available manganese oxide, cobalt oxide, copper oxide, and titanium oxide were weighed to obtain the compositions shown in Table 1, mixed on a ball mill for 24 hours, and dehydrated and dried (step 1). Next, the dried powder was calcined at 850 to 950 ° C under atmospheric pressure for 2 hours, and the calcined powder was again ground for 24 hours by a ball mill, and then dehydrated and dried to obtain a raw material powder (step 2). .
このようにして得られた原料粉にバインダ一を加えて混合したのち、 再度乾 燥した (ステップ 3) 。 A binder was added to the raw material powder thus obtained, mixed, and then dried again (step 3).
そして最後に、 この原料粉を直径 5 mm厚さ lmmのペレツ ト状に成型し、 得ら れたペレツ トを 1 000~ 1 300°Cの温度下で 1〜4時間加熱することによ り焼成を行った (ステップ 4) 。 Finally, the raw material powder is formed into a pellet having a diameter of 5 mm and a thickness of lmm, and the obtained pellet is heated at a temperature of 1,000 to 1300 ° C for 1 to 4 hours. Firing was performed (Step 4).
このようにして得られたサ一ミ スタ焼結体のペレツ トを用いて図 2にそのェ 程説明図を示すようにディ スク型サ一ミスタを形成した。 A disk-type thermistor was formed using the pellets of the thus obtained sintered body of thermistor as shown in FIG.
すなわちこのペレツ 卜 1 (図 2 (a) ) の上面および下面に A g系ペーストを 塗布し (図 2 (b) ) 200°Cで 5分加熱し仮乾燥を行った後、 さらに 70 CTC で 10間焼成し、 電極 2を形成する (図 2 (c) ) 。 That is, an Ag-based paste was applied to the upper and lower surfaces of the pellet 1 (Fig. 2 (a)) (Fig. 2 (b)), heated at 200 ° C for 5 minutes, pre-dried, and further heated at 70 CTC. Firing for 10 minutes forms the electrode 2 (Fig. 2 (c)).
このようにして得られたディスク型サーミス夕の比抵抗値を、 25°Cで測定 した R25と幾何学的形状より算出するとともに、 また 25°Cと 50°Cの抵抗値 より B定数を算出した。 The specific resistance of the disk-type thermistor obtained in this way was calculated from the R 25 measured at 25 ° C and the geometric shape, and the B constant was calculated from the resistances at 25 ° C and 50 ° C. Calculated.
比較のために、 図 1のペレッ ト形成工程で Mn, C o, T i , C uの組成比 を変化させ、 それぞれについて抵抗 ί直を測定し、 比抵抗および Β定数を計算し た。 その結果を表 3に示す。 表中、 焼成後の目標抵抗値 ± 1 %歩留りを従来例 (N o. 1 1 5, 1 16) また本発明における比較例 (N o . 1 12〜1 14, 1 1 7, 1 18) と比べると本発明によるサ一ミスタ焼結体の歩留りは著しく 高く、 製品の歩留り向上、 また高精度化に加えて 100°C以下の高温放置信頼 性の向上に大きな効果を示した。 表 3 金属成分組成比 (重量%) 比抵抗 B定数 For comparison, the composition ratio of Mn, Co, Ti, and Cu was varied in the pellet formation process shown in Fig. 1, the resistance was measured for each, and the specific resistance and the Β constant were calculated. The results are shown in Table 3. In the table, the target resistance value after sintering ± 1% yield is a conventional example (No. 115, 116) and a comparative example in the present invention (No. 112 to 114, 117, 118) Compared with that, the yield of the sintered body of the thermistor according to the present invention is remarkably high, and has a great effect on the improvement of the yield of the product and the improvement of the reliability of high temperature storage at 100 ° C or lower in addition to the improvement of the accuracy. Table 3 Composition ratio of metal components (% by weight) Specific resistance B constant
N o M n C 0 C u T i ( K ) A R/R (¾) 歩留り(¾) N o M n C 0 C u Ti (K) A R / R (R) Yield (¾)
P 25 P 25
0 1 38 0 51. 1 4. 9 6. 0 450. 8 3700 0. 6 76 0 1 38 0 51.1 4.9 6.50 450.8 3700 0.66 76
0 2 38. 3 51. 5 4. 9 5. 3 374. 9 3670 0. 8 780 2 38. 3 51.5 4.9 5.3 374.9 9 3670 0.8 78
0 3 35 3 47. 5 5 9 11. 3 3279 3800 1. 5 950 3 35 3 47.5 5 9 11.3 3279 3800 1.5 95
0 4 36 5 49. 1 6. 1 8. 3 869 3690 1. 2 920 4 36 5 49.1 6.1 8.3 869 3690 1.292
0 5 38 1 51. 3 6 4 4. 2 212 3580 0. 6 730 5 38 1 51.3 6 44.2 212 3580 0.673
0 6 34 8 46. 8 8 6 9. 8 598 3570 1. 3 940 6 34 8 46.8 8 6 9.8 598 3570 1.3 94
0 7 35 9 48. 3 8 8 7. 0 221 3480 1. 0 920 7 35 9 48.3 8 8 7.0 221 3480 1.0 92
0 8 37 0 49. 8 9 1 4. 2 116 3440 0. 4 720 8 37 0 49.8 9 1 4. 2 116 3440 0.472
0 9 34 4 46. 3 11. 0 8. 3 199 3490 1. 3 950 9 34 4 46.3 11.0 8.3 199 3490 1.3 95
1 0 35 9 48. 4 11 5 4. 2 86 3340 1. 0 901 0 35 9 48. 4 11 5 4. 2 86 3340 1.0 90
1 1 28. 6 38. 6 4 8 28. 0 2700 3830 2. 0 911 1 28.6 38.6 4 8 28.0 2700 3830 2.091
1 2 24. 9 34. 1 6 0 35 3000 3860 3 551 2 24.9 34.1 6 0 35 3000 3860 3 55
1 3 41. 6 21. 1 21. 5 15. 8 58 2800 2. 8 531 3 41.6 21.1 21.5 15.8 58 2800 2.853
1 4 45 3 22. 9 23 5 8. 3 48. 2 2810 2. 7 501 4 45 3 22.9 23 5 8.3 48.2 2810 2.7 50
1 5 45. 0 49. 6 0 4 Ni 5. 0 200 3500 0. 8 401 5 45.0 49.6 0 4 Ni 5.0 200 3500 0.8.40
1 6 45. 0 49. 2 0. 8 Ni 5. 0 400 3700 0. 8 401 6 45. 0 49. 2 0.8 Ni 5.0.0 400 3700 0.840
1 7 22. 0 40. 0 5. 0 33. 0 2900 3900 3. 0 551 7 22. 0 40.0 5.0 0 33.0 2900 3900 3.05 55
1 8 20. 0 42. 0 4. 0 34. 0 3100 4000 3. 0 50 1 8 20. 0 42. 0 4. 0 34. 0 3100 4000 3.00 50
表 3中高温放置試験は 90°Cにて 1000時間実施し、 試験前後における 2 5°Cでの抵抗値変化を測定した。 ここで試料 N o. 10 1, 1 02, 105は 立方晶スピネル型結晶相を主体とし、 第 2相を C oを主金属成分とする N a C 1型立方相からなる構造をなしており、 前記実施例 3と同様、 高温放置信頼性、 目標抵抗値歩留り (± 1 %) 共、 十分量産に耐え、 良好な結果を示した。 試料 N o. 1◦ 8は、 立方晶スピネル型結晶相を主体とし、 第 2相として、 C oを 主金属成分とする N a C 1型立方晶相、 C uを主金属成分とする立方晶相を含 む構造であり、 前述したのと同様に良好な結果を示した。 N o. 103, N o. 1 04, N o. 106, N o. 1 07, N o. 10 , N o. 1 10, N o. 1 1 1は立方晶スピネル型結晶相単相からなり、 目標抵抗値歩留り (± 1 %) は高く、 9 CTC高温放置信頼性はわずかに低下する程度である。 In Table 3, the high-temperature storage test was performed at 90 ° C for 1000 hours, and the resistance change at 25 ° C before and after the test was measured. Here, sample No. 101, 102, 105 has a structure consisting of a NaC1-type cubic phase with a cubic spinel-type crystal phase as the main component and a second phase with Co as the main metal component. As in the case of Example 3, both the high-temperature storage reliability and the target resistance value yield (± 1%) were sufficient for mass production, and showed good results. Sample No. 1◦8 mainly consists of a cubic spinel-type crystal phase, and as the second phase, a Na C 1-type cubic phase with Co as the main metal component, and a cubic phase with Cu as the main metal component. It has a structure including a crystal phase, and showed good results as described above. No. 103, No. 104, No. 106, No. 107, No. 10, No. 110, No. 111 are single-phase cubic spinel-type crystal phases. However, the target resistance yield (± 1%) is high, and the reliability of high temperature storage at 9 CTC slightly decreases.
試料 N o. 1 1 2〜 1 18には本発明の組成域からはずれるディ スクサ一ミ スタについて結果を示した。 C u, T i含有量の総和が重量%で 4◦ %を越え る組成、 また C u, T i含有量の総和が重量%で◦. 1〜40%の範囲内にあ つても Mnあるいは C oの含有量がそれぞれ 24〜 50, 36 ~ 60を外れた 場合には、 目標抵抗値 ± 1 %歩留りは著しく低下し、 加えて高温放置信頼性も 低下する。 Samples Nos. 112 to 118 show the results of a disk thermistor deviating from the composition range of the present invention. Composition with the sum of Cu and Ti contents exceeding 4% by weight in% by weight, and Mn or even in the range of 1 to 40% by weight of the total of Cu and Ti contents in% by weight. When the content of Co deviates from 24 to 50 and 36 to 60, respectively, the target resistance value ± 1% yield is remarkably reduced, and the high-temperature storage reliability is also reduced.
N o. 1 13, N o. 1 14は、 焼成工程も含めて熱処理工程で、 立方晶スピ ネル型結晶相が特に不安定で、 正方晶スピネル型結晶相へ相変態したため目標 抵抗値歩留りが低下したものと思われる。 In No. 113 and No. 114, the target resistance yield was high because the cubic spinel-type crystal phase was particularly unstable in the heat treatment process including the firing step, and was transformed into the tetragonal spinel-type crystal phase. It seems to have declined.
図 6には、 製品の特性値歩留り向上および高集積化に際して、 本発明のサ一ミ スタ焼結体の、 望ましい金属成分重量%組成域 (灰色部) を示した。 この組成 域をとるとき、 目標値特性歩留りが高く、 100%以下の高温法治信頼性を確 保することができ量産性の高くサーミス夕を得ることができる。 FIG. 6 shows a desirable metal component weight% composition range (gray portion) of the thermistor sintered body of the present invention for improving the characteristic value yield and increasing the integration of the product. In this composition range, the target value characteristic yield is high, the high-temperature rule-of-law reliability of 100% or less can be secured, and thermistors can be obtained with high mass productivity.
このサ一ミス夕焼結体は、 ディ スク状サ一ミス夕、 チップ状サーミス夕、 表 面実装型チップサーミ スタ、 サーミ スタ焼結体の間に電極を介在させて積層し た積層型サ一ミ ス夕などにも適用可能である。 産業上の利用可能性 This sintered ceramic body is a laminated ceramic body in which electrodes are interposed between a disk-shaped ceramic body, a chip-shaped thermistor body, a surface-mounted chip thermistor, and a thermistor sintered body. It can be applied to miss evenings. Industrial applicability
- 11 - 以上説明してきたように、 本発明によれば、 結晶構造が安定であり、 電気的 特性の素子間におけるばらつきを抑制することができるとともに、 耐環境性、 とりわけ高温度下の特性と安定性に優れているため、 高精度高信頼性が要求さ れる各種温度センサ用サーミスタあるいは回路の温度補償用サ一ミ ス夕の材料 に極めて有効である。 -11- As described above, according to the present invention, the crystal structure is stable, the variation in the electrical characteristics among the elements can be suppressed, and the environmental resistance, especially the characteristics and stability at high temperatures, can be improved. Because it is excellent, it is extremely effective as a material for thermistors for various temperature sensors or for temperature compensation for circuits that require high accuracy and high reliability.
Claims
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE4480337T DE4480337T1 (en) | 1993-12-27 | 1994-12-27 | Thermistor sintered body and thermistor device using the same |
| GB9612686A GB2300520A (en) | 1993-12-27 | 1994-12-27 | Thermistor |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5/332409 | 1993-12-27 | ||
| JP33240993 | 1993-12-27 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO1995018455A1 true WO1995018455A1 (en) | 1995-07-06 |
Family
ID=18254649
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP1994/002266 Ceased WO1995018455A1 (en) | 1993-12-27 | 1994-12-27 | Sintered thermistor body and thermistor device using it |
Country Status (3)
| Country | Link |
|---|---|
| DE (1) | DE4480337T1 (en) |
| GB (1) | GB2300520A (en) |
| WO (1) | WO1995018455A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102171774B (en) * | 2008-10-03 | 2013-01-02 | 三菱综合材料株式会社 | Manufacturing method of thermistor element and thermistor element |
| CN106828021A (en) * | 2017-03-03 | 2017-06-13 | 镇江海姆霍兹传热传动系统有限公司 | Auto heater temperature sensor |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102290174A (en) * | 2005-02-08 | 2011-12-21 | 株式会社村田制作所 | Surface mounting-type negative characteristic thermistor |
| CN110223812A (en) * | 2019-06-19 | 2019-09-10 | 唐山恭成科技有限公司 | A kind of chip NTC thermistor and preparation method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS341239B1 (en) * | 1956-11-28 | 1959-03-07 | ||
| JPS52140893A (en) * | 1976-05-19 | 1977-11-24 | Matsushita Electric Ind Co Ltd | Element for detecting temperature of moisture |
| JPH05283205A (en) * | 1992-03-31 | 1993-10-29 | Mitsubishi Materials Corp | Chip-type thermistor and manufacture thereof |
-
1994
- 1994-12-27 GB GB9612686A patent/GB2300520A/en not_active Withdrawn
- 1994-12-27 DE DE4480337T patent/DE4480337T1/en not_active Withdrawn
- 1994-12-27 WO PCT/JP1994/002266 patent/WO1995018455A1/en not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS341239B1 (en) * | 1956-11-28 | 1959-03-07 | ||
| JPS52140893A (en) * | 1976-05-19 | 1977-11-24 | Matsushita Electric Ind Co Ltd | Element for detecting temperature of moisture |
| JPH05283205A (en) * | 1992-03-31 | 1993-10-29 | Mitsubishi Materials Corp | Chip-type thermistor and manufacture thereof |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102171774B (en) * | 2008-10-03 | 2013-01-02 | 三菱综合材料株式会社 | Manufacturing method of thermistor element and thermistor element |
| CN106828021A (en) * | 2017-03-03 | 2017-06-13 | 镇江海姆霍兹传热传动系统有限公司 | Auto heater temperature sensor |
Also Published As
| Publication number | Publication date |
|---|---|
| GB2300520A (en) | 1996-11-06 |
| DE4480337T1 (en) | 1996-12-19 |
| GB9612686D0 (en) | 1996-08-21 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US7992285B2 (en) | Method for fabricating negative temperature coefficient thermistor | |
| US8547198B2 (en) | Semiconductor ceramic composition for NTC thermistors and NTC thermistor | |
| JPH07235405A (en) | Thermistor sintered body | |
| WO2021210203A1 (en) | Thermistor sintered body and temperature sensor element | |
| EP0338522A2 (en) | High temperature SiC thin film thermistor | |
| WO1995018455A1 (en) | Sintered thermistor body and thermistor device using it | |
| JP2003257706A (en) | Compensating thermistor composition for making temperature characteristics rectilinear | |
| JP4548431B2 (en) | Thermistor composition and thermistor element | |
| JP3771756B2 (en) | Piezoelectric ceramic composition | |
| JPH02143502A (en) | Manufacture of ntc thermistor | |
| JP2016054225A (en) | Semiconductor ceramic composition for negative characteristic thermistor, and negative characteristic thermistor | |
| JPH06329463A (en) | Non-magnetic substrate material for magnetic head | |
| JPS6036365A (en) | Ceramic composition | |
| JP2002193665A (en) | Semiconductor ceramic for thermistor and chip type thermistor using it | |
| JP3342556B2 (en) | Piezoelectric ceramic composition | |
| JP2000143336A (en) | Dielectric ceramic composition, method of manufacturing the same, dielectric resonator and dielectric filter using the same | |
| CN102603289B (en) | Ceramic composite and electronic components | |
| JPH10308302A (en) | Zinc oxide-based porcelain composition and its production and zinc oxide varistor | |
| JP2006008484A (en) | Low-temperature firing dielectric porcelain composition and dielectric article | |
| JP2948933B2 (en) | Composition for thermistor | |
| KR100190907B1 (en) | Ptc chip thermistor | |
| JPH04291902A (en) | Thermistor sintered body, thermistor chip and manufacture of thermistor sintered body | |
| JP3357479B2 (en) | Microwave dielectric porcelain composition and method for producing the same | |
| CN114409397A (en) | Low TCR ceramic chip resistor and material and preparation thereof | |
| JPS6141864B2 (en) |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AK | Designated states |
Kind code of ref document: A1 Designated state(s): DE GB US |
|
| DFPE | Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101) | ||
| ENP | Entry into the national phase |
Ref document number: 1996 666566 Country of ref document: US Date of ref document: 19960617 Kind code of ref document: A |
|
| RET | De translation (de og part 6b) |
Ref document number: 4480337 Country of ref document: DE Date of ref document: 19961219 |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 4480337 Country of ref document: DE |
|
| NENP | Non-entry into the national phase |
Ref country code: GB Free format text: 941227 A 9612686 |