RS51732B - Nitrogen-sulfur fertilizer containing limestone and process for its extraction - Google Patents
Nitrogen-sulfur fertilizer containing limestone and process for its extractionInfo
- Publication number
- RS51732B RS51732B RS20110228A RSP20112228A RS51732B RS 51732 B RS51732 B RS 51732B RS 20110228 A RS20110228 A RS 20110228A RS P20112228 A RSP20112228 A RS P20112228A RS 51732 B RS51732 B RS 51732B
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- mass
- ammonium
- nitrate
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05C—NITROGENOUS FERTILISERS
- C05C1/00—Ammonium nitrate fertilisers
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G5/00—Fertilisers characterised by their form
- C05G5/10—Solid or semi-solid fertilisers, e.g. powders
- C05G5/12—Granules or flakes
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Pest Control & Pesticides (AREA)
- Fertilizers (AREA)
- Compounds Of Iron (AREA)
- Treating Waste Gases (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Djubrivo koje sadrži jedan maseni udeo amonijum-sulfata, jedan maseni udeo amonijum-nitrata i jedan maseni udeo koji obuhvata krečnjak i/ili karbonat i/ili hidrogen-karbonat magnezijuma i/ili kalcijuma, naznačeno time, što maseni udeo koji obuhvata krečnjak i/ili karbonat i/ili hidrogen-karbonat magnezijuma i/ili kalcijuma iznosi najmanje 5 do 25 masenih procenata djubriva, a maseni udeo amonijum-sulfata najmanje 5 masenih procenata djubriva.Prijava sadrži još 14 patentnih zahteva.Fertilizer containing one mass fraction of ammonium sulphate, one mass fraction of ammonium nitrate and one mass fraction comprising limestone and / or carbonate and / or hydrogen carbonate of magnesium and / or calcium, characterized in that the mass fraction comprising limestone and / or carbonate and / or hydrogen carbonate of magnesium and / or calcium is at least 5 to 25 weight percent of fertilizer, and the weight fraction of ammonium sulfate is at least 5 weight percent of fertilizer. The application contains 14 more claims.
Description
Pronalazak se odnosi na oblast djubriva. The invention relates to the field of fertilizers.
Za rast biljaka su pored vode, ugljendioksida i sunčeve svetlosti neophodne i glavne hranjlive materije azot, kalijum-karbonat i fosfat, kao i sekundarne hranjljive materije i elementi u tragovima. I sumpor je sekundarna hranjljiva materija od vitalnog značaja, pre svega za sintezu proteina kod biljaka, koje ga uzimaju, prvenstveno u obliku sulfata, kako preko korena tako i preko lista. In addition to water, carbon dioxide and sunlight, the main nutrients nitrogen, potassium carbonate and phosphate, as well as secondary nutrients and trace elements are necessary for plant growth. And sulfur is a secondary nutrient of vital importance, primarily for the synthesis of proteins in plants, which take it, primarily in the form of sulfate, both through the roots and through the leaves.
U jednoj do dve poslednje decenije mestimično se može konstatovati smanjenje sadržaja sumpora u zemljištu korišćenom za poljoprivredu. Njega izazivaju smanjene emisije sumpora usled povećane desumporizacije dimnih gasova i smanjenja sadržaja sumpora u pogonskim gorivima. Usled mera za očuvanje čistog vazduha unos sumpora iz atmosfere se sa do 100 kg/ha u 80-tim godinama smanjio na prosečno oko 6 kg/ha. Korišćenje sumpora od strane biljaka mora da se nadoknadi ciljanim merama djubrenja. In the last one to two decades, a decrease in the sulfur content in the soil used for agriculture can be noted. It is caused by reduced sulfur emissions due to increased desulfurization of flue gases and reduction of sulfur content in fuel. Due to measures to preserve clean air, the intake of sulfur from the atmosphere decreased from up to 100 kg/ha in the 80s to an average of around 6 kg/ha. The use of sulfur by plants must be compensated by targeted fertilization measures.
Potražnja za djubrivima koja sadrže sumpor, posebno za azotnim prostim djubrivima sa sumporom, raste. Sumpor i azot zajednički deluju u biljci. To se jasno uočava iz sadržaja azota i sumpora u biljnoj masi. Pri optimalnom snabdevanju odnos azota i sumpora u biljkama je namanje 10:1. Ukoliko se taj odnos promeni na štetu sadržaja sumpora, treba računati sa lošijim prinosom i kvalitetom usled nedostatka sumpora. Sa plodovima žetve se, zavisno od kulture, sa polja odvozi po 10 kg azota, a po pravilu i 1 do 4 kg sumpora. The demand for sulfur-containing fertilizers, especially nitrogen-containing simple fertilizers with sulfur, is increasing. Sulfur and nitrogen work together in the plant. This can be clearly seen from the content of nitrogen and sulfur in the plant mass. At optimal supply, the ratio of nitrogen and sulfur in plants is at least 10:1. If that ratio changes to the detriment of the sulfur content, one should expect a lower yield and quality due to a lack of sulfur. Depending on the crop, 10 kg of nitrogen and, as a rule, 1 to 4 kg of sulfur are taken from the field with the fruits of the harvest.
US 3282674 opisuje djubrivo koje sadrži amonijum-sulfat, amonijum-nitrat, 0,1 do 0,2 masenih procenata magnezijum-nitrata, magnezijum-sulfata, kalcijum-nitrata i 0,1 do 2,0 masenih procenata kalcijum-karbonata, magnezijum-karbonata, dolomita, amonijaka itd. Maseni udeo amonijum-sulfata je, na primer, 52 masena procenta, a amonijum-nitrata 43 masena procenta. To djubrivo može da sadrži i amonijum-nitrat i amoni j um-sulf at kao dvostruku so 2NH4N03x (NH4)2S04. US 3282674 describes a fertilizer containing ammonium sulfate, ammonium nitrate, 0.1 to 0.2 weight percent magnesium nitrate, magnesium sulfate, calcium nitrate and 0.1 to 2.0 weight percent calcium carbonate, magnesium carbonate, dolomite, ammonia, etc. The mass fraction of ammonium sulfate is, for example, 52 mass percent, and ammonium nitrate is 43 mass percent. That fertilizer can contain both ammonium nitrate and ammonium sulfate as a double salt 2NH4N03x (NH4)2S04.
Jedna mogućnost da se proizvede azotno prosto djubrivo koje sadrži sumpor je proizvodnja amonijum-sulfat-nitrata, mešavine dvostrukih soli sastava 1-3 NH4NO3<*>(NH4)3S04i ostatka amonijum-sulfata. Takav amonijum-sulfat-nitrat je so jedne slabe kiseline i dve jake kiseline i zbog toga u vodenom rastvoru ima blago kiselu reakciju.U daljem tekstu prefiks „amonijum" označava amonijum jon. On se, dakle, u suštini sastoji od soli amonijum-nitrata i amonijum-sulfata u različitim kristalnim oblicima. One possibility to produce a simple nitrogen fertilizer containing sulfur is the production of ammonium sulfate nitrate, a mixture of double salts with the composition 1-3 NH4NO3<*>(NH4)3S04 and the rest of ammonium sulfate. Such ammonium-sulfate-nitrate is a salt of one weak acid and two strong acids and therefore has a slightly acidic reaction in aqueous solution. In the following text, the prefix "ammonium" means ammonium ion. Therefore, it essentially consists of ammonium nitrate and ammonium sulfate salts in different crystalline forms.
Postoje različiti postupci za proizvodnju amonijum-sulfat-nitrata. Pregled je dat u Kirk Othmer, „Encvclopedia of Chemical Technologv", 3. Izdanje, knjiga 10, 198 0, strana 49. There are different processes for the production of ammonium sulfate nitrate. A review is given in Kirk Othmer, "Encyclopedia of Chemical Technology", 3rd Edition, Book 10, 1980, page 49.
Postupci za proizvodnju amonijum-sulfat-nitrata se u principu mogu podeliti na tri grupe. Processes for the production of ammonium sulfate-nitrate can in principle be divided into three groups.
Prva grupa sadrži postupke bazirane na neutralizaciji sumporne kiseline i azotne kiseline amonijakom i granulisanju dobijenog rastopa amonijum-sulfat-nitrata. Ti postupci su opisani u patentima GB 798 690 (1958), GB 1 049 782 (1963) i US 2762699 (1957). The first group contains procedures based on the neutralization of sulfuric acid and nitric acid with ammonia and granulation of the resulting ammonium-sulfate-nitrate solution. These processes are described in patents GB 798 690 (1958), GB 1 049 782 (1963) and US 2762699 (1957).
Druga grupa sadrži postupke za proizvodnju amonijum-sulfat-nitrata bazirane na rastvorima soli amonijum-sulfata i soli amonijum-nitrata. Najčešće se amonijum-sulfat u čvrstom stanju dodaje rastopu amonijum-nitrata i preradjuje se u granulat djubriva. Postupci su objavljeni, na primer, u EP 1 595 80 (2005) i GB 1 005 166 (1965; BASF). The second group contains processes for the production of ammonium sulfate-nitrate based on solutions of ammonium sulfate salts and ammonium nitrate salts. Most often, solid ammonium sulfate is added to a solution of ammonium nitrate and processed into granulated fertilizer. Processes are disclosed, for example, in EP 1 595 80 (2005) and GB 1 005 166 (1965; BASF).
Treća grupa je bazirana na proizvodnji prezasićene mešavine amonijum-nitrata i amonijum-sulfata i granulisanju istoga pri suvom obrtanju proizvoda, obično u granulatoru sa bubnjevima ili pužnom granulatoru. Takvi postupci opisani su, na primer u patentima GB 1259 778 (1972, FisondsLtd.) i US 3 635 691 (1972). The third group is based on the production of a supersaturated mixture of ammonium-nitrate and ammonium-sulfate and granulating the same during dry rotation of the product, usually in a drum granulator or screw granulator. Such processes are described, for example, in patents GB 1259 778 (1972, FisondsLtd.) and US 3 635 691 (1972).
Amonijum-sulfat-nitrat je manje higroskopan nego amonijum-nitrat, medjutim on je zbog dodatnih reakcija prilikom skladištenja sklon slepljivanju. U literaturi je opisano dodavanje aditiva, kao što su soli gvoždja ili aluminijuma, radi poboljšanja karakteristika proizvoda, na primer u DE 972197 ili GB 1 259 778. Ammonium-sulfate-nitrate is less hygroscopic than ammonium-nitrate, however, due to additional reactions during storage, it is prone to sticking. The addition of additives, such as iron or aluminum salts, to improve product characteristics is described in the literature, for example in DE 972197 or GB 1 259 778.
Važan nedostatak amonijum-sulfat-nitrata pri upotrebi na njivi su njegove kisele osobine u vodenom rastvoru koje pri dugotrajnoj upotrebi dovode do oštećenja zemljišta usled ispiranja minerala i promene biologije zemljišta. Ukoliko se amonijum-sulfat-nitrat koristi tokom dužeg perioda bez dovoljne kalcifikacije zemljišta, povećava se njegova kiselost. Time se pogoršavaju hemijske osobine zemljišta. Zbog stalnog opadanja pH-vrednosti zemljišta usled procesa transformisanja amonijačnog azota preko oblika nitrita u oblik nitrata kalcifikacija zemljišta postaje sve važnija. An important disadvantage of ammonium-sulfate-nitrate when used in the field is its acidic properties in aqueous solution, which with long-term use lead to soil damage due to leaching of minerals and changes in soil biology. If ammonium-sulfate-nitrate is used for a long period without sufficient calcification of the soil, its acidity increases. This deteriorates the chemical properties of the soil. Due to the constant decrease in the pH-value of the soil due to the process of transforming ammonia nitrogen through the form of nitrite into the form of nitrate, soil calcification is becoming more and more important.
Zbog toga je poželjno da se pronadje jednostavan postupak kojim se kiseli amonijum-sulfat-nitrat može kombinovati sa krečnjakom. Krečnjak usled alkalne reakcije u rastvoru nadoknadjuje pad pH-vrednosti. Pomoću takvog postupka treba da se obezbedi azotno-sumporno djubrivo koje sadrži krečnjak i koje je pogodno za upotrebu na njivama. Therefore, it is desirable to find a simple procedure by which acidic ammonium sulfate-nitrate can be combined with limestone. Due to the alkaline reaction in the solution, limestone compensates for the drop in pH value. Such a procedure should provide a nitrogen-sulfur fertilizer that contains limestone and is suitable for use in the fields.
Taj problem rešava se amonijum-sufat-nitratnim djubrivom koje sadrži krečnjak kao i postupkom za proizvodnju istoga prema nezavisnim zahtevima. That problem is solved with an ammonium-sulphate-nitrate fertilizer that contains limestone, as well as a process for producing the same according to independent requirements.
Predmet pronalaska je postupak za proizvodnju azotno-sumpornog djubriva koje sadrži krečnjak i/ili kalcijum-i/ili magnezijum-karbonat ili hidrogen-karbonat, naznačen time, što se proizvodi rastop ili rastvor amonijum-sulfat-nitrata, koji se u uredjaju za mešanje pomeša sa krečnjakom ili odgovarajućim solima kalcijuma ili magnezijuma, pa se granulisanjem rastvora dobij a djubrivo. The subject of the invention is a process for the production of nitrogen-sulfur fertilizer containing limestone and/or calcium and/or magnesium carbonate or hydrogen carbonate, indicated by the fact that a solution or solution of ammonium sulfate-nitrate is produced, which is mixed with limestone or appropriate calcium or magnesium salts in a mixing device, and fertilizer is obtained by granulating the solution.
Postupak je naznačen time, što se rastop ili rastvor amonijum-sulfat-nitrata može proizvesti pomoću jednog od gore opisanih postupaka za proizvodnju amonijum-sulfat-nitrata, pa se zatim dodavanjem krečnjaka ili dolomita (dolomitičnog krečnjaka) preradjuje dalje u azotno-sumporno djubrivo prema pronalasku. The procedure is indicated by the fact that the solution or solution of ammonium sulfate-nitrate can be produced using one of the above-described methods for the production of ammonium sulfate-nitrate, and then by adding limestone or dolomite (dolomitic limestone) it is further processed into a nitrogen-sulfur fertilizer according to the invention.
Djubrivo, koje se može proizvesti ovakvim postupkom, takodje je predmet ovog pronalaska. Fertilizer, which can be produced by this process, is also an object of this invention.
Dodavanje krečnjaka, odnosno dolomita, može se vršiti u uobičajenim aparatima za mešanje, kao na primer u kotlu za mešanj e. The addition of limestone, i.e. dolomite, can be done in common mixing devices, such as in a mixing boiler.
Poželjno je da se krečnjak, odnosno dolomit dodaje u dva koraka, pri čemu se jedan deo krečnjaka dodaje u aparat za mešanje, dok se drugi deo krečnjaka dodaje kasnije u aparat za granulisanje. It is preferable to add limestone or dolomite in two steps, where one part of the limestone is added to the mixing apparatus, while the other part of the limestone is added later to the granulating apparatus.
Sav krečnjak se, medjutim, može dodati i direktno u aparat za granulisanje. To je posebno korisno kada se radi o pužnom granulatoru. However, all limestone can be added directly to the granulation machine. This is especially useful when dealing with a screw granulator.
Proizvod dobijen prema pronalasku može se granulisati u uobičajenim aparatima za granulisanje, kao što su granulatori sa bubnjevima ili pužni granulatori, i lako se može dodati u uredjaj za proizvodnju amonijum-sulfat-nitrata ili u uredjaj za proizvodnju drugih djubriva, kao što je uredjaj za nitro-fosfate. The product obtained according to the invention can be granulated in conventional granulating machines, such as drum granulators or screw granulators, and can easily be added to an ammonium sulfate nitrate production plant or to a plant for the production of other fertilizers, such as a nitro-phosphate plant.
Rastop ili rastvor amonijum-sulfat-nitrata se može proizvesti bilo kojim postupkom. Bitno je, medjutim, da se on dobije na temperaturi na kojoj ta smeša još može da se oblikuje i na kojoj može da se vrši granulisanje. To su po pravilu temperature izmedju 140° C i 160° C. Odnos amonijum-nitrata i amonijum-sulfata u rastvoru amonijum-sulfat-nitrata bi trebalo da iznosi 40:60 do 60:40 da bi bilo moguće formiranje željenih dvostrukih soli. A solution or solution of ammonium sulfate nitrate can be produced by any method. It is important, however, that it is obtained at a temperature at which the mixture can still be shaped and at which granulation can be carried out. As a rule, these are temperatures between 140° C and 160° C. The ratio of ammonium-nitrate and ammonium-sulfate in the ammonium-sulfate-nitrate solution should be 40:60 to 60:40 in order to enable the formation of the desired double salts.
Ukoliko se ne može proizvesti rastop ili rastvor amonijum-sulf at-nitrata sa gore navedenim osobinama, jedan deo amonijum-nitrata ili amonijum-sulfata se može dodati kasnije, na primer, istovremeno sa krečnjakom u aparat za mešanje ili direktno u granulator, da bi se postigao željeni sadržaj hranjljivih materija u proizvodu. To može biti i prednost, jer se dvostruke soli 2NH4N03* (NH4) 2S04 mogu brže formirati kada je manji sadržaj amonijum-nitrata u rastvoru. If it is not possible to produce a melt or solution of ammonium sulfate nitrate with the above-mentioned properties, a portion of ammonium nitrate or ammonium sulfate can be added later, for example, simultaneously with limestone in the mixing apparatus or directly in the granulator, in order to achieve the desired content of nutrients in the product. This can be an advantage, because double salts 2NH4N03* (NH4) 2S04 can be formed faster when the content of ammonium nitrate in the solution is lower.
Korisno je da rastop, odnosno rastvor amonijum-sulfat-nitrata sadrži izmedju 4 i 10 masenih procenata vode, s jedne strane, da bi još mogao dobro da se izmeša sa krečnjakom, a s druge strane, da bi dobijena suspenzija, koja sadrži krečnjak, mogla da se granuliše u uobičajenim uredjajima bez velikog utroška energije. It is useful that the solution, that is, the solution of ammonium sulfate-nitrate, contains between 4 and 10 mass percent of water, on the one hand, so that it can still be well mixed with limestone, and on the other hand, so that the obtained suspension, which contains limestone, can be granulated in the usual devices without a large expenditure of energy.
Takodje je pogodno da se rastop, odn. rastvor amonijum-sulf at -nitrata dobije pri visokim temperaturama, posebno pri temperaturama izmedju 140 i 160° C, da se suspenzija koja sadrži krečnjak ne bi ohladila prilikom dodavanja krečnjaka odnosno dolomita. Trebalo bi izbegavati temperature iznad 18 0° jer je na tim temperaturama već moguće termičko razlaganje amonijum-nitrata. It is also convenient to melt, or ammonium sulfate nitrate solution is obtained at high temperatures, especially at temperatures between 140 and 160° C, so that the suspension containing limestone does not cool down when adding limestone or dolomite. Temperatures above 18 0° should be avoided because thermal decomposition of ammonium nitrate is already possible at these temperatures.
Nadalje je korisno da rastop odnosno rastvor amonijum-sulf at-nitrata već sadrži eventualno neophodne aditive, kao gvoždje ili aluminijum, koji omogućavaju dobro skladištenje gotovog djubriva. Furthermore, it is useful that the solution or solution of ammonium sulfate nitrate already contains possibly necessary additives, such as iron or aluminum, which enable good storage of the finished fertilizer.
Posebno je poželjno da rastvor amonijum-sulfat-nitrata bude rastvor dvostruke soli koji se dobij a neutralizacijom sumporne kiseline amonijakom uz prisustvo amonijum-nitrata. Korisno je da formirane soli amonijuma budu dvostruke soli 2 NH4NO3* (NH4) 2SO4. Ako se reakcija formiranja dvostrukih soli odvija tek u skladištu, može doći do stvrdnjavanja azotno-sumpornog djubriva u skladištu. It is especially desirable that the ammonium sulfate-nitrate solution is a double salt solution obtained by neutralizing sulfuric acid with ammonia in the presence of ammonium nitrate. It is useful that the formed ammonium salts are double salts 2 NH4NO3* (NH4) 2SO4. If the reaction of the formation of double salts takes place only in the warehouse, solidification of the nitrogen-sulfur fertilizer can occur in the warehouse.
Poželjno je da se reakcija vrši u pH-opsegu od pH=ldo ph=7, posebno u pH-opsegu od pH=2do pH=6. It is preferable that the reaction is carried out in the pH-range from pH=ldo pH=7, especially in the pH-range from pH=2 to pH=6.
S obzirom da je pH-vrednost rastopa, odn. rastvora amonijum-sulfat-nitrata najčešće niska, neophodna je neutralizacija tog rastopa, odn. rastvora pre dodavanja krečnjaka. Neutralizacija se može izvršiti, na primer, dodavanjem amonijaka. Given that the pH-value of the solution, or ammonium-sulfate-nitrate solution is usually low, it is necessary to neutralize that solution, or solution before adding limestone. Neutralization can be done, for example, by adding ammonia.
Rastop, odn. rastvor amonijum-sulfat-nitrata se, medjutim, može neutralisati i sa jednim delom krečnjaka. Na taj način se u suspenziji, koja sadrži kalcijum, stvara gips, dok se odvodi ugljendioksid. Melting, or the ammonium-sulfate-nitrate solution can, however, be neutralized with a part of limestone. In this way, gypsum is created in the suspension, which contains calcium, while carbon dioxide is removed.
U postupcima za proizvodnju rastvora amonijum-sulfat-nitrata, u kojima se počinje od čvrstog amonijum-sulfata i amonijum-nitrata, postoji mogućnost da se krečnjak ili dolomit dodaju u rastvor amonijum-nitrata zajedno sa čvrstim amonijum-sulfatom. U tom slučaju je poželjno da se djubrivo oblikuje kompresijom izmedju rotirajućih valjaka. In processes for the production of ammonium sulfate-nitrate solutions, in which starting from solid ammonium sulfate and ammonium nitrate, there is a possibility to add limestone or dolomite to the ammonium nitrate solution together with solid ammonium sulfate. In that case, it is preferable to shape the fertilizer by compression between the rotating rollers.
Kao krečnjak se može koristiti bilo koji izvor krečnjaka, medjutim, posebno je poželjno da se koristi krečnjak nastao u nitro-fosfatnom postupku. U jednom posebno poželjnom obliku izvodjenja taj postupak je integrisan u uredjaj za kontinuiranu proizvodnju kompleksnog djubriva nitro-fosfatnim postupkom. Sa uredjajem za nitro-fosfat obično je povezan uredjaj za proizvodnju krečnog amonijum-nitrata. Ovaj se može kombinovati sa uredjajem za proizvodnju azotno-sumpornog djubriva koje sadrži krečnjak. Proizvodi krečni amonijum-nitrat i azotno-sumporno djubrivo koje sadrži krečnjak često se naizmenično proizvode u istom uredjaju. Na taj način se jednostavnim postupkom kao prateći proizvod kompleksnog djubriva može proizvesti azotno-sumporno djubrivo koje sadrži krečnjak. Any source of limestone can be used as limestone, however, it is especially desirable to use limestone produced in the nitro-phosphate process. In a particularly desirable form of execution, that process is integrated into a device for the continuous production of complex fertilizer by the nitro-phosphate process. A unit for the production of ammonium nitrate of lime is usually connected to the nitro-phosphate unit. This can be combined with a device for the production of nitrogen-sulfur fertilizer containing limestone. Lime ammonium nitrate products and nitrogen-sulfur fertilizer containing limestone are often alternately produced in the same plant. In this way, nitrogen-sulfur fertilizer containing limestone can be produced as a by-product of complex fertilizer with a simple procedure.
Uredjaj za krečni amonijum-nitrat obično ima jedinicu za granulisanje koja se može koristiti za granulisanje azotno-sumpornog djubriva koje sadrži krečnjak. A lime ammonium nitrate plant usually has a granulation unit that can be used to granulate a nitrogen-sulfur fertilizer containing limestone.
Umesto čistog kalcijum-karbonata može se koristiti i dolomitični krečnjak. On pored kalcijum-karbonata sadrži i magnezijum-karbonate. U daljem tekstu se termini „krečnjak", „kalcijumkarbonat" i „dolomit" odnosno „dolomitični krečnjak" mogu medjusobno zameniti, ukoliko se ne radi eksplicitno o osobinama dolomitičnog krečnjaka u pogledu udela magnezijma. Postupak dozvoljava proizvodnju djubriva koje sadrži jedan maseni udeo amonijum-sulfata, jedan maseni udeo amonijum-nitrata i jedan maseni udeo koji se sastoji od krečnjaka i/ili jednog karbonata i/ili hidrogen-karbonata magnezijuma i/ili kalcij uma, pri čemu maseni udeo koji se sastoji od krečnjaka i/ili jednog karbonata i/ili hidrogen-karbonata magnezijuma i/ili kalcijuma iznosi najmanje 5 do 25 masenih procenata,posebno 8 do 20 masenih procenata, maseni udeo amonijum-sulfata najmanje 5 masenih procenata, poželjno 5 do 8 5 masenih procenata, posebno poželjno 30 do 50 masenih procenata djubriva. Dolomitic limestone can be used instead of pure calcium carbonate. In addition to calcium carbonate, it also contains magnesium carbonate. In the following text, the terms "limestone", "calcium carbonate" and "dolomite", i.e. "dolomitic limestone" can be interchanged, unless it is explicitly about the properties of dolomitic limestone in terms of magnesium content. The method allows the production of fertilizers containing one mass fraction of ammonium sulfate, one mass fraction of ammonium nitrate and one mass fraction consisting of limestone and/or one carbonate and/or hydrogen carbonate of magnesium and/or calcium, whereby the mass fraction consisting of limestone and/or one carbonate and/or hydrogen carbonate of magnesium and/or calcium amounts to at least 5 to 25 percent by mass, especially 8 to 20 mass percent, mass fraction of ammonium sulfate at least 5 mass percent, preferably 5 to 8 5 mass percent, especially preferably 30 to 50 mass percent of fertilizer.
Sadržaj krečnjaka, odnosno kalcijum-karbonata ili dolomitičnog krečnjaka u djubrivu prema pronalasku dat je, ukoliko nije drugačije navedeno, u masenim procentima. U gotovom djubrivu se sadržaj kalcijuma (Ca<2+>) i magnezijuma (Mg<2+>) odredjuje analitički kompleksometrijom i izračunava kao kalcijum-karbonat, odnosno magnezijum-karbonat. Ukoliko kalcijum-karbonat sadrži dodatne manje sastojke kao, na primer, soli magnezijuma, udeo te komponente se izračunava kao da se ona sastoji samo od kalci jum-karbonata, t.j. maseni udeo manjinskog sastojka se izdvaja. Na primer, ako 100 kg djubriva prema pronalasku sadrži 10% minerala kalcijum-karbonata, koji pak sadrži 10 % magnezijumove soli, maseni udeo kalcijum-karbonata u djubrivu bi bio 9%. Azotno-sumporno djubrivo prema pronalasku sadrži najmanje 1,5 masenih procenata krečnjaka da bi se povećala sigurnost prilikom transporta i skladištenja djubriva. Poželjno je da sadrži 5-20% krečnjaka, posebno 10-16% krečnjaka. Na taj način se smanjuju kisele osobine amonijum-sulfat-nitrata, koje se ocenjuju negativno, a istovremeno se postiže visok sadržaj hranjljivih materija azota i sumpora. The content of limestone, i.e. calcium carbonate or dolomitic limestone in the fertilizer according to the invention is given, unless otherwise stated, in mass percentages. In the finished fertilizer, the content of calcium (Ca<2+>) and magnesium (Mg<2+>) is determined analytically by complexometry and calculated as calcium carbonate and magnesium carbonate. If calcium carbonate contains additional minor components such as, for example, magnesium salts, the proportion of that component is calculated as if it consisted only of calcium carbonate, i.e. the mass fraction of the minority component is separated. For example, if 100 kg of the fertilizer according to the invention contains 10% of the mineral calcium carbonate, which in turn contains 10% of magnesium salt, the mass fraction of calcium carbonate in the fertilizer would be 9%. The nitrogen-sulfur fertilizer according to the invention contains at least 1.5 mass percent of limestone to increase the safety during transport and storage of the fertilizer. Preferably it contains 5-20% limestone, especially 10-16% limestone. In this way, the acidic properties of ammonium-sulfate-nitrate, which are evaluated negatively, are reduced, and at the same time, a high content of nitrogen and sulfur nutrients is achieved.
Umesto čistog kalcijum-karbonata može se koristiti i dolomitični krečnjak, tako da djubrivo sadrži magnezijum u obliku magnezijum-karbonata. Poželjna je količina od 2 do 4 masenih procenata magnezijuma. U prisustvu kalcij uma magnezijum povoljno utiče na pH-vrednost tla kao i na stvaranje humusa. Magnezijum se može dodati i u obliku magnezijum-oksida. Dolomitic limestone can be used instead of pure calcium carbonate, so that the fertilizer contains magnesium in the form of magnesium carbonate. An amount of 2 to 4 weight percent magnesium is preferred. In the presence of calcium and magnesium, it has a favorable effect on the pH value of the soil as well as on the formation of humus. Magnesium can also be added in the form of magnesium oxide.
Azotno-sumporno djubrivo prema pronalasku, nadalje, sadrži najmanje 5 masenih procenata amonijum-sulfata. Poželjno je da sadrži izmedju 3 0 i 50% amonijum-sulfata, što odgovara sadržaju sumpora u krajnjem proizvodu izmedju 7 i 12%. Na taj način se u djubrivo pored amonijum-sulfata i krečnjaka dodaje i dovoljno amonijum-nitrata i postiže se veliki udeo azota u djubrivu prema pronalasku. Pored toga se preko amonijum-nitrata dodaje azot u obliku nitratnog azota koji brzo postaje pristupačan biljkama. Maseni udeo amonijum-nitrata u djubrivu iznosi 5 do 55 masenih procenata, poželjno 35 do 45 masenih procenata. The nitrogen-sulfur fertilizer according to the invention furthermore contains at least 5 percent by mass of ammonium sulfate. It is preferable that it contains between 30 and 50% ammonium sulfate, which corresponds to a sulfur content in the final product between 7 and 12%. In this way, in addition to ammonium sulfate and limestone, enough ammonium nitrate is added to the fertilizer, and a large proportion of nitrogen in the fertilizer according to the invention is achieved. In addition, nitrogen is added through ammonium nitrate in the form of nitrate nitrogen, which quickly becomes accessible to plants. The mass proportion of ammonium nitrate in the fertilizer is 5 to 55 mass percent, preferably 35 to 45 mass percent.
Granulisanje azotno-sumpornog djubriva, koje sadrži krečnjak, prema pronalasku vrši se u jedinicama za granulaciju uobičajenim za uredjaje za proizvodnju djubriva, na primer u granulatoru sa bubnjem ili u pužnom granulatoru. The granulation of nitrogen-sulfur fertilizer, which contains limestone, according to the invention is carried out in granulation units customary for fertilizer production devices, for example in a drum granulator or in a screw granulator.
Posebno poželjno je, medjutim, granulisanje raspršivanjem na sloj za granulaciju u rotirajućem bubnju. Pri tome je poželjno da temperatura repromaterijala iznosi izmedju 100 i 150°C, a temperatura suspenzije djubriva izmedju 145 i 160° C. Ukoliko je razlika izmedju temperature repromaterijala i suspenzije djubriva previše velika, to usled brzog hladjenja rastvora može prouzrokovati neželjeno formiranje kristala. Particularly preferred, however, is granulation by spraying onto a granulation bed in a rotating drum. In doing so, it is desirable that the temperature of the raw material is between 100 and 150°C, and the temperature of the fertilizer suspension between 145 and 160°C. If the difference between the temperature of the raw material and the fertilizer suspension is too large, it can cause unwanted crystal formation due to rapid cooling of the solution.
Tako proizveden amonijum-sulfat-nitrat (ASN) sa do 25% krečnjaka (CaC03) manje izaziva kiselost tla nego uobičajena djubriva na bazi amonijum-sulfat-nitrata (ASN) i istovremeno obezbedjuje kalcij um. Na mestima gde nedostaje sumpor, najčešće nedostaje i krečnjak. Nanošenje kiselog amonijum-sulfat-nitrata bez puferovanja sa krečnjakom može da pogorša nedostatak kalcij uma, jer kisela djubriva na bazi ASN sa -187,5 kg CaO po 100 kg N snažno utiču na smanjenje količine krečnjaka. Ammonium-sulfate-nitrate (ASN) produced in this way with up to 25% limestone (CaC03) causes less soil acidity than conventional fertilizers based on ammonium-sulfate-nitrate (ASN) and at the same time provides calcium. In places where there is a lack of sulphur, there is usually a lack of limestone as well. Application of acidic ammonium sulfate-nitrate without buffering with limestone can worsen calcium deficiency, because acidic fertilizers based on ASN with -187.5 kg CaO per 100 kg N have a strong effect on reducing the amount of limestone.
Osnova za finansijsku ocenu bazno efikasnih sastojaka u djubrivima je Sluijsmans-ova formula za vrednost krečnjaka (bolje vrednost baze) (1970). Ova formula glasi: E (kg CaO/100 kg djubriva) = 1,0 x CaO + 1,4 x MgO + 0,6 x K20 + 0,9 x Na20 - (o,4 x P205+ 0,7 x S03+ 0,8 Cl + 1,0 x N) . U sledećoj tabeli date su bazne vrednosti za nekoliko azotno-sumpornih djubriva: The basis for the financial evaluation of base-efficient ingredients in fertilizers is Sluijsmans' formula for the value of limestone (better base value) (1970). This formula reads: E (kg CaO/100 kg fertilizer) = 1.0 x CaO + 1.4 x MgO + 0.6 x K20 + 0.9 x Na20 - (o.4 x P205+ 0.7 x S03+ 0.8 Cl + 1.0 x N) . The following table gives the base values for several nitrogen-sulfur fertilizers:
Kada se zemljištima, koja su već djubrena djubrivima na bazi ASN doda krečnjak, postoji pak opasnost da se usled nekontrolisanog porasta pH-vrednosti izazove oslobadjanje azota, jer kalcijum-karbonat zbog svog alkalnog dejstva delimično deprotonuje soli amonijuma u isparljiv amonijak. When limestone is added to soils that have already been fertilized with ASN-based fertilizers, there is a danger that due to an uncontrolled increase in pH value, nitrogen is released, because calcium carbonate partially deprotonates ammonium salts into volatile ammonia due to its alkaline effect.
Nasuprot tome, djubrivo prema pronalasku ima prednost što su udeli amonijumove soli i kalcijum-karbonata tako usaglašeni da se minimizira isparavanje amonijaka, a time i gubitak azota pristupačnog biljci. Zbog toga je kalcijum-karbonat veoma pogodan kao dodatak krečnjaku i za ASN. Pored toga se istovremenim nanošenjem krečnog djubriva i azotno-sumpornog djubriva u jednom koraku povećava efikasnost rada poljoprivrednika. In contrast, the fertilizer according to the invention has the advantage that the proportions of ammonium salt and calcium carbonate are so harmonized as to minimize the evaporation of ammonia and thus the loss of nitrogen accessible to the plant. Therefore, calcium carbonate is very suitable as an addition to limestone and for ASN. In addition, the simultaneous application of lime fertilizer and nitrogen-sulfur fertilizer in one step increases the efficiency of the farmer's work.
Odnos azota prema sumporu od 1:4 do 1:2, kome se teži u djubrivu prema pronalasku, optimalno odgovara potrebama biljke za hranjljivim materijama, jer biljkama, kao što je na početku opisano, zbog zajedničkog delovanja azota i sumpora u biljci tokom celog perioda rasta mora biti na raspolaganju dovoljno sumpora u prihvatljivom obliku. Nedostatak sumpora izmedju ostalog dovodi do nedovoljnog korišćenja azota od strane biljke i usled toga do lošijeg kvaliteta i manjih prinosa. The ratio of nitrogen to sulfur from 1:4 to 1:2, which is aimed for in the fertilizer according to the invention, optimally corresponds to the plant's needs for nutrients, because plants, as described at the beginning, due to the joint action of nitrogen and sulfur in the plant during the entire growth period, must have enough sulfur available in an acceptable form. The lack of sulfur, among other things, leads to insufficient use of nitrogen by the plant and, as a result, to poorer quality and lower yields.
Nadalje, djubrivo prema pronalsku sadrži azot kako u obliku amonijačnog azota tako i u obliku nitratnog azota. Furthermore, according to Pronalsk, the fertilizer contains nitrogen both in the form of ammonia nitrogen and in the form of nitrate nitrogen.
U odnosu na djubrenje sa takozvanim azotno-sumpornim djubrivima na bazi amonijum-nitrata i gipsa (tip djubriva „amonijum-nitrat sa sumporom" na pr. 24N+6S) djubrivo prema pronalsku ima tu prednost da ne sadrži sumpor kao teško rastvorljiv gips, već kao amonijum-sulfat pristupačan biljci. Gips (CaS04<*>2H20), koji je slabo rastvorljiv u vodi Compared to fertilizing with so-called nitrogen-sulfur fertilizers based on ammonium nitrate and gypsum ("ammonium nitrate with sulfur" type of fertilizer, e.g. 24N+6S), the fertilizer according to Pronalsk has the advantage that it does not contain sulfur as difficult-to-dissolve gypsum, but as ammonium sulfate accessible to the plant. Gypsum (CaS04<*>2H20), which is poorly soluble in water
(2,02 g/l na 18° C prema Romppovom hemijskom leksikonu) (2.02 g/l at 18° C according to Rompp's chemical lexicon)
smatra se sumpornim djubrivom koje polako deluje. Zrno djubriva koje sadrži gips tipa „amonijum-nitrat sa sumporom", dakle, dugo ostaje da leži na njivi tako da sumpor praktično nije pristupačan biljkama. Amonijum-sulfat je, nasuprot tome, dobro rastvorljiv u vodi, tako da biljka brzo može da uzme hranjljivi element sumpor u obliku sulfatnih anjona. it is considered a slow-acting sulfur fertilizer. A grain of fertilizer that contains "ammonium nitrate with sulfur" type gypsum, therefore, remains lying on the field for a long time so that sulfur is practically not accessible to plants. Ammonium sulfate, in contrast, is well soluble in water, so the plant can quickly take up the nutrient element sulfur in the form of sulfate anions.
Ipak, djubrivo prema pronalasku pri istom sadržaju azota (24 masena procenta) i pri mogućem sadržaju krečnjaka od 3 do 20 masenih procenata sadrži za do 6 % više sumpora. However, the fertilizer according to the invention with the same nitrogen content (24 mass percent) and with a possible limestone content of 3 to 20 mass percent contains up to 6% more sulfur.
I sa stanovišta sigurnosti djubrivo prema pronalasku ima prednost u odnosu na druga azotno-sumporna djubriva kao što je amonijum-sulfat-nitrat. Amonijum-nitrat se u pogledu transporta smatra opasnom materijom, jer je sklon termičkom samorazlaganju. Poznato je da dodavanje oko 10% kalcijum-karbonata ima jako smirujuće dejstvo, čime se opasnost od eksplozije, na primer, kalcijum-amonijum-nitrata smanjuje na oko 12% iste za amoni jum-nitrat. S obzirom da proizvod amonijum-sulfat-nitrat ima nisku pH-vrednost, on se, kada sadržaj nitrata u djubrivu predje odredjenu vrednost, takodje ocenjuje kao kritičan. Stoga se dodavanjem 4 do 16 masenih procenata krečnjaka bitno povećava sigurnost tokom proizvodnje i transporta. And from the point of view of safety, the fertilizer according to the invention has an advantage over other nitrogen-sulfur fertilizers such as ammonium-sulfate-nitrate. Ammonium nitrate is considered a dangerous substance in terms of transport, because it is prone to thermal self-decomposition. It is known that the addition of about 10% of calcium carbonate has a strong calming effect, which reduces the danger of explosion of, for example, calcium ammonium nitrate to about 12% of the same for ammonium nitrate. Given that the ammonium-sulfate-nitrate product has a low pH value, when the nitrate content in the fertilizer exceeds a certain value, it is also evaluated as critical. Therefore, adding 4 to 16 percent by mass of limestone significantly increases safety during production and transportation.
Postupak prema pronalasku se i sa stanovišta procesne tehnike u povoljnom smislu razlikuje od postupka za proizvodnju djubriva tipa „amonijum-nitrat sa sumporom". Kada bi se u proizvodnom kompleksu sa uobičajenim uredjajem za nitro-fosfat proizvodio amonijum-nitrat sa sumporom (24N+6S), bilo bi neophodno da se postojeći kalcijum-nitrat pomoću sumporne kiseline transformiše u kalcijum-sulfat i da se C02nastao prilikom simultane proizvodnje ispusti u atmosferu. Bilans C02bi bio značajno opterećen. The method according to the invention differs from the method for the production of fertilizers of the "ammonium-nitrate with sulfur" type in a favorable sense, even from the point of view of process technology. If ammonium nitrate with sulfur (24N+6S) were to be produced in a production complex with a conventional nitro-phosphate device, it would be necessary to transform the existing calcium nitrate into calcium sulfate using sulfuric acid and to release the C02 produced during simultaneous production into the atmosphere. The C02 balance would be significantly burdened.
Kalcijum-nitrat, koji se u proizvodnom kompleksu prilikom proizvodnje NPK-đjubriva nitro-fosfatnim postupkom javlja kao sporedni proizvod, može da se koristi u postupku prema pronalasku, što je pogodno. Kalcijum-nitrat se pomoću C02Calcium nitrate, which appears as a side product in the production complex during the production of NPK-fertilizers by the nitro-phosphate process, can be used in the process according to the invention, which is convenient. Calcium nitrate is used with C02
(sporedni proizvod uredjaja za NH3na mestu uredjaja) (a by-product of the NH3 device at the place of the device)
pretvara u kalcijum-karbonat. turns into calcium carbonate.
Proizvodnjom azotno-sumpornog djubriva, koje sadrži krečnjak, značajno se poboljšava bilans C02u proizvodnji. Istovremeno je učinak tog N+S djubriva za poljoprivredu bolji od učinka onih koji se trenutno nalaze na tržištu. Production of nitrogen-sulfur fertilizer, which contains limestone, significantly improves the C02 balance in production. At the same time, the performance of that N+S fertilizer for agriculture is better than the performance of those currently on the market.
Prema jednom obliku izvodjenja obezbedjuje se djubrivo koje sadrži According to one form of execution, the fertilizer it contains is provided
- Ukupan azot 20 do 30%, poželjno 22 do 26%, još poželjnije 23 do 25%; - Amonijačni azot 10 do 25%, poželjno 15 do 20%, još poželjnije 16 do 18%; - Nitratni azot 5 do 10%, poželjno 6 do 8%; - Vodorastvorna jedinjenja sumpora, poželjno sulfate, sa masenim udelom od 3 do 20%, poželjno 7 do 16%, još poželjnije 8 do 10% , što se odnosi na sadržaj elementarnog sumpora; - Kalcijum, računat kao kalcijum-karbonat, 1,5 do 25%, poželjno 8 do 20%, još poželjnije 12 do 16%; - Total nitrogen 20 to 30%, preferably 22 to 26%, even more preferably 23 to 25%; - Ammonia nitrogen 10 to 25%, preferably 15 to 20%, even more preferably 16 to 18%; - Nitrate nitrogen 5 to 10%, preferably 6 to 8%; - Water-soluble sulfur compounds, preferably sulfates, with a mass fraction of 3 to 20%, preferably 7 to 16%, even more preferably 8 to 10%, which refers to the elemental sulfur content; - Calcium, calculated as calcium carbonate, 1.5 to 25%, preferably 8 to 20%, even more preferably 12 to 16%;
u odnosu na ukupnu masu djubriva. in relation to the total mass of fertilizer.
Takodje može da sadrži druge materije koje poboljšavaju sposobnost skladištenja i povećavaju agrohemijski efekat krajnjeg proizvoda. It may also contain other substances that improve storage capacity and increase the agrochemical effect of the final product.
Djubrivo se pre svega koristi u obliku zrna, odnosno granulata, pri čemu zrna imaju ravnomeran okrugli oblik. Sastav djubriva je u prošeku identičan u svakom zrnu. To omogućava ravnomernu raspodelu sastojaka djubriva na njivi, što ne bi bilo obezbedjeno kada bi sastojci bili izmešani u različitim zrnima. Fertilizer is primarily used in the form of grains, i.e. granules, where the grains have an even round shape. The composition of the fertilizer is generally identical in each grain. This enables an even distribution of the fertilizer ingredients on the field, which would not be ensured if the ingredients were mixed in different grains.
Poželjno je da raspored veličina zrna iznosi 2 do 3% >5mm; 8-12% 4-5mm; 15-19% 3,55-4 mm; 20 do 24% 3,15-3,55 mm; 25 do 28% 2-3,15 mm; 0,05 do 0,02% 1-2 mm; 0% < 1 mm, poželjno 2,5% > 5mm; 9,9% 4-5 mm; 17,3% 3,55-4 mm; 21,2% 3,15-3,55 mm; 26,1% 2-3,15 mm; 0,1% 1-2 mm; 0% < 1 mm. It is desirable that the distribution of grain sizes is 2 to 3% >5mm; 8-12% 4-5mm; 15-19% 3.55-4 mm; 20 to 24% 3.15-3.55 mm; 25 to 28% 2-3.15 mm; 0.05 to 0.02% 1-2 mm; 0% < 1 mm, preferably 2.5% > 5 mm; 9.9% 4-5 mm; 17.3% 3.55-4 mm; 21.2% 3.15-3.55 mm; 26.1% 2-3.15 mm; 0.1% 1-2 mm; 0% < 1 mm.
Opis slika Description of the pictures
Slika 1 opisuje proizvodnju azotno-sumpornog djubriva, Figure 1 describes the production of nitrogen-sulfur fertilizer,
koje sadrži krečnjak, u uredjaju za djubriva sa više hranijivih materija kapaciteta od oko 500 tona na dan koji je proizvodno povezan sa jednim uredjajem za nitro-fosfat i jednim uredjajem za kalci jurn-amoni jum-nitrat. which contains limestone, in a device for fertilizers with more nutrients with a capacity of about 500 tons per day, which is productively connected to one device for nitro-phosphate and one device for calcium, ammonium, and nitrate.
Slika 2 prikazuje proizvodni kompleks sa jednim uredjajem za nitro-fosfat i jednim uredjajem za djubrivo sa više hranjljivih materija (NPK) kao i jednim uredjajem za kalcijurn-amonijum-nitrat(KAN). Rastvor kalcijurn-amonijum-nitrata nastao u postupku sa nitro-fosfatom se u uredjaju za transformisanje kalcijum-nitrata (TKN) pretvara u krečnjak i rastvor amonijum-nitrata. Oba služe kao sirovina za proizvodnju kalcijum-amonijum-nitrata . Figure 2 shows the production complex with one device for nitro-phosphate and one device for multi-nutrient fertilizer (NPK) as well as one device for calcium-ammonium-nitrate (KAN). The calcium-ammonium-nitrate solution created in the process with nitro-phosphate is converted into limestone and ammonium-nitrate solution in the calcium-nitrate transformation device (TKN). Both serve as raw materials for the production of calcium-ammonium-nitrate.
Slika 3 prikazuje kako se u ovaj kompleks bez velike rekonstrukcije može integrisati proizvodnja azotno-sumpornog djubriva koje sadrži krečnjak. Figure 3 shows how the production of nitrogen-sulfur fertilizer containing limestone can be integrated into this complex without major reconstruction.
Na slici 1 je pojedinačno prikazana proizvodnja djubriva prema pronalasku. Polazna tačka je uvodjenje azotne kiseline i sirovog fosfata u Odda-proces. Horizontalna šema toka pokazuje, polazeći od Odda-procesa, dobijanje klasičnog NPK (azot-fosfor-kalijum)-djubriva pomoću amonizacije sa amonijakom i sumpornom kiselinom i zatim doziranja čvrstih supstanci prilikom čega se dodavanjem kalijum-hlorida unosi komponenta kalij uma. Fig. 1 shows individually the production of fertilizers according to the invention. The starting point is the introduction of nitric acid and crude phosphate into the Odda process. The horizontal flow diagram shows, starting from the Odda process, the production of classic NPK (nitrogen-phosphorus-potassium)-fertilizer by means of ammonification with ammonia and sulfuric acid and then the dosing of solid substances, during which the potassium component is introduced by adding potassium chloride.
Isto tako se kalcijum-nitrat nastao tokom Odda-postupka sada može odvesti u uredjaj za transformisanje kalcijum-nitrata (vertikalni proces). Pri tome se dodavanjem ugljendioksida i amonijaka i zatim koncentrovanjem amonijum-nitrata uparavanjem može dobiti kalcijum-amonijum-nitrat Likewise, the calcium nitrate produced during the Odda process can now be taken to the calcium nitrate transformation device (vertical process). By adding carbon dioxide and ammonia and then concentrating ammonium nitrate by evaporation, calcium-ammonium-nitrate can be obtained
(KAN). (CAN).
Takodje se uključivanjem još jedne linije mešavini kalcijum-karbonata i amonijum-nitrata nastaloj u TKN reaktoru dodavanjem amonijaka i sumporne kiseline može dodati komponenta sumpora koja nakon opcionalnog dodavanja čvrstih supstanci daje djubrivo prema pronalasku (srednja šema toka na slici 1). Also, by including another line to the calcium-carbonate and ammonium-nitrate mixture created in the TKN reactor by adding ammonia and sulfuric acid, a sulfur component can be added, which after optional addition of solids gives the fertilizer according to the invention (middle flow diagram in Figure 1).
Ova konfiguracija uredjaja omogućava upotrebu tradicionalnog uredjaja bez dodavanja novog reaktora, kao i korišćenje postojećih uredjaja za granulaciju. This device configuration allows the use of a traditional device without adding a new reactor, as well as the use of existing granulation devices.
Slika 2 prikazuje uobičajenu konfiguraciju uredjaja za proizvodnju NPK i KAN djubriva. Figure 2 shows a typical configuration of equipment for the production of NPK and KAN fertilizers.
Slika 3 prikazuje konfiguraciju takvog uredjaja, prikazanog na slici 2, za proizvodnju djubriva prema pronalasku dodavanjem još jednog reaktora, u kome se amonijum-nitrat nastao u KAN-liniji kao i krečnjak nastao u Odda-postupku ubacuju u dodatni reaktor u kome se neutralizacijom sumporne kiseline amonijakom odvojeno obezbedjuje komponenta amonijum-sulfata. Figure 3 shows the configuration of such a device, shown in Figure 2, for the production of fertilizers according to the invention by adding another reactor, in which the ammonium nitrate produced in the KAN-line as well as the limestone produced in the Odda-process are inserted into an additional reactor in which the ammonium sulfate component is separately provided by neutralizing sulfuric acid with ammonia.
I ova konfiguracija koristi granulatore koji se nalaze u uredjaju, što je pogodno. And this configuration uses the granulators located in the device, which is convenient.
Primeri Examples
Primer 1: Example 1:
Proizvodnja suspenzije azotno-sumpornog djubriva, koje sadrži krečnjak, polazeći od amonijum-nitrata i amonijum-sulf ata kao i granulisanje suspenzije u azotno-sumporno djubrivo koje sadrži krečnjak u laboratorijskim razmerama. Production of nitrogen-sulfur fertilizer suspension, which contains limestone, starting from ammonium nitrate and ammonium sulfate, as well as granulation of the suspension into nitrogen-sulphur fertilizer containing limestone on a laboratory scale.
Materijal: Amonijum-nitrat, amonijum-sulfat, krečnjak iz postupka sa nitro-fosfatom, voda. Material: Ammonium nitrate, ammonium sulfate, limestone from the nitro-phosphate process, water.
Izvodjenje: Težinski udeli amonijum-nitrata i amonijum-sulf ata su u odnosu 1:9 pomešani sa malo vode i rastopljeni u peščanom kupatilu. Zatim je na 100 g dobijenog rastvora amonijum-sulfat-nitrata dodato 18 g vlažnog kreča (iz uredjaja za nitro-fosfat) ; oko 6% vode, 0,5% P205) i mešavina je dobro izmešana. Execution: Weight proportions of ammonium nitrate and ammonium sulfate are mixed in a ratio of 1:9 with a little water and dissolved in a sand bath. Then, 18 g of wet lime (from the nitro-phosphate device) was added to 100 g of the obtained ammonium-sulfate-nitrate solution; about 6% water, 0.5% P205) and the mixture is well mixed.
Nastala žitka kaša azotno-sumpornog djubriva, koje sadrži krečnjak, je granulisana u laboratorijskoj mašini i zatim klasirana. The resulting grain slurry of nitrogen-sulfur fertilizer, which contains limestone, was granulated in a laboratory machine and then classified.
Dobijeni granulat azotno-sumpornog djubriva, koje sadrži krečnjak, sadržao je 23,6% azota, od toga 15,4% amonijum-azota, 0,36% vode i 8,9% sumpora. To odgovara sadržaju krečnjaka od oko 17 %. The resulting granulate of nitrogen-sulfur fertilizer, which contains limestone, contained 23.6% nitrogen, of which 15.4% ammonium-nitrogen, 0.36% water and 8.9% sulfur. This corresponds to a limestone content of about 17%.
Primer 2 Example 2
Proizvodnja suspenzije azotno-sumpornog djubriva, koje sadrži krečnjak, polazeći od rastvora amonijum-nitrata, sumporne kiseline, amonijaka i dolomitičnog krečnjaka kao i granulisanje suspenzije do djubriva, jednog azotno-sumpornog djubriva, koje sadrži krečnjak, u velikim tehničkim razmerama u uredjaju za proizvodnju djubriva sa više hranjljivih materija (videti i sliku 1). The production of a suspension of nitrogen-sulfur fertilizer, which contains limestone, starting from a solution of ammonium nitrate, sulfuric acid, ammonia and dolomitic limestone, as well as the granulation of the suspension to fertilizer, a nitrogen-sulfur fertilizer, which contains limestone, on a large technical scale in a device for the production of fertilizers with more nutrients (see also Figure 1).
Sirovine: 65%-tni rastvor amonijum-nitrata, 96%-tna sumporna kiselina, amonijak u obliku gasa, dolomitični krečnj ak. Raw materials: 65% ammonium nitrate solution, 96% sulfuric acid, ammonia gas, dolomitic limestone.
Izvodjenje: U uredjaju za djubriva sa više hranjljivih materija je u jedinici za amonizaciju pomešano 7,85 m3/h rastvora amoni jum-nitrata i 3,82 m3/h vode sa 2,75 m3/h sumporne kiseline, pa je na oko 115° C neuralisano u više koraka. Nastali rastvor amonijum-sulfat-nitrata je zatim pomešan sa 2,42 t/h dolomitičnog kreča i dodacima kao ferosulfat. Kaša azotno-sumpornog djubriva, koje sadrži krečnjak, oblikovana je u sferodizeru u ravnomerno okrugli granulat. Dobijeni proizvod, azotno-sumporno djubrivo koje sadrži krečnjak, imao je sledeći sastav: 25,7 % azota, od toga 15,5 % amonijumskog azota, 7,7 % sumpora, 0,19 % vode, 2,09 % magnezijum-oksida. Execution: In the device for fertilizers with more nutrients, 7.85 m3/h of ammonium nitrate solution and 3.82 m3/h of water with 2.75 m3/h of sulfuric acid were mixed in the ammonization unit, and then it was neuralized in several steps at about 115°C. The resulting ammonium-sulfate-nitrate solution was then mixed with 2.42 t/h of dolomitic lime and additives such as ferrous sulfate. The slurry of nitrogen-sulfur fertilizer, which contains limestone, is shaped in a spherodizer into uniformly round granules. The resulting product, a nitrogen-sulfur fertilizer containing limestone, had the following composition: 25.7% nitrogen, of which 15.5% ammonium nitrogen, 7.7% sulfur, 0.19% water, 2.09% magnesium oxide.
Analiza prosejavanja dala je sledeći rezultat: 2,5 % > 5mm; 9,9 % 4-5 mm; 17,3 % 3,55-4 mm; 21,2 % 3,15-3,55 mm; 26,1 % 2-3,15 mm; 0,1 % 1-2 mm; 0 % < 1 mm. Sifting analysis gave the following result: 2.5% > 5mm; 9.9% 4-5 mm; 17.3% 3.55-4 mm; 21.2% 3.15-3.55 mm; 26.1% 2-3.15 mm; 0.1% 1-2 mm; 0 % < 1 mm.
Primer 3 Example 3
Integrisanje proizvodnje azotno-sumpornog djubriva koje sadrži krečnjak u uredjaj za krečni amonijum-nitrat na primeru proizvodnog kompleksa sa uredjajem za nitrofosfat (videti slike 2 i 3). Integrating the production of nitrogen-sulfur fertilizer containing limestone into a lime-ammonium-nitrate plant on the example of a production complex with a nitrophosphate plant (see figures 2 and 3).
Proizvodnja azotno-sumpornog djubriva, koje sadrži krečnjak, može da se integriše u ovaj kompleks bez velike rekonstrukcije. Radi proizvodnje takvog djubriva napred se postavi jedinica za proizvodnju rastopa ili rastvora amonijum-sulfat-nitrata, na primer, postupkom u kome se polazi od sumporne kiseline i amonijaka. Zatim se, polazeći od proizvedenog rastopa/rastvora amonijum-sulfat-nitrata i od krečnjaka iz postupka sa nitro-fosfatom, proizvodi djubrivo prema pronalasku. Za proizvodnju krečnog amonijum-nitrata, takodje za djubrivo prema pronalsku, mogu da se koriste isti aparati za granulisanje, sušenje, klasiranje itd.; eventualno su samo potrebne izmene. The production of nitrogen-sulfur fertilizer, which contains limestone, can be integrated into this complex without major reconstruction. In order to produce such a fertilizer, a unit for the production of a melt or solution of ammonium sulfate-nitrate, for example, with a process starting from sulfuric acid and ammonia, is set up. Then, starting from the produced melt/solution of ammonium-sulfate-nitrate and from the limestone from the process with nitro-phosphate, the fertilizer according to the invention is produced. The same machines for granulation, drying, classification, etc. can be used for the production of lime ammonium nitrate, also for fertilizer according to the pronals; possibly only changes are needed.
Claims (15)
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| Application Number | Priority Date | Filing Date | Title |
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| DE102007034278A DE102007034278A1 (en) | 2007-07-19 | 2007-07-19 | Lime-containing nitrogen-sulfur fertilizer and process for its production |
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| AT (1) | ATE503735T1 (en) |
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| PL (1) | PL2178809T3 (en) |
| RS (1) | RS51732B (en) |
| RU (1) | RU2478087C2 (en) |
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| US8858672B2 (en) * | 2010-08-11 | 2014-10-14 | Honeywell International Inc. | Compositions and methods to detect illicit uses of fertilizers |
| EP2465839A1 (en) | 2010-12-15 | 2012-06-20 | Rhein Chemie Rheinau GmbH | Mixtures of Triglycerides cross-linked by sulphur, process for their obtention and its use as fertilizers |
| DE102014105030A1 (en) * | 2014-04-09 | 2015-10-15 | Heinz Tischmacher | Device and method for producing fertilizers from exhaust gases of a production plant |
| CN106116954A (en) * | 2016-06-27 | 2016-11-16 | 安徽梅兰园林景观工程有限公司 | A kind of compoiste fertilizer and production technology thereof |
| CN106146089A (en) * | 2016-06-30 | 2016-11-23 | 安徽金培因科技有限公司 | A kind of compoiste fertilizer and production technology thereof |
| RU2629215C1 (en) * | 2017-01-17 | 2017-08-28 | Павел Юрьевич Ершов | Fertiliser and method of its obtaining |
| CN107266243A (en) * | 2017-06-19 | 2017-10-20 | 交城县田丰肥业有限公司 | A kind of preparation method of the silicon-calcium-magnesium fertilizer containing nitrate nitrogen |
| EP4015488A1 (en) * | 2020-12-21 | 2022-06-22 | Yara International ASA | Method for producing an ammonium-based solid, particulate composition comprising an additive |
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| DE882381C (en) * | 1946-08-28 | 1953-07-09 | Ici Ltd | Process for the production of mixed fertilizers |
| BE507453A (en) | 1951-03-27 | |||
| DE972197C (en) | 1953-10-25 | 1959-07-02 | Bergwerksgesellschaft Hibernia | Process for the aftertreatment of granular, small amounts of iron salts, in particular iron sulfate, containing ammonium sulfate nitrate produced from weakly acidic melts of the salt components |
| GB798690A (en) | 1955-02-17 | 1958-07-23 | Fisons Ltd | Fertilizers |
| GB1049782A (en) | 1962-05-22 | 1966-11-30 | Fisons Ltd | Process for preparing ammonium sulphate nitrate |
| US3282674A (en) * | 1962-09-04 | 1966-11-01 | Basf Ag | Production of granulated ammonium sulfate nitrate |
| GB1259778A (en) | 1968-04-27 | 1972-01-12 | Fisons Ltd | Chemical process |
| US3635691A (en) | 1969-01-01 | 1972-01-18 | United States Steel Corp | Method for producing pelletized ammonium sulfate-ammonium nitrate material |
| DE2928143C2 (en) * | 1979-07-12 | 1986-01-02 | Skw Trostberg Ag, 8223 Trostberg | Process for the production of non-baking granular mineral fertilizers based on ammonium salts |
| DE3415076C1 (en) | 1984-04-21 | 1985-11-07 | Deutsche Tecalemit Gmbh, 4800 Bielefeld | Central lubrication device |
| RU2149152C1 (en) * | 1996-07-05 | 2000-05-20 | Открытое акционерное общество "Уралкалий" | Method of preparing granulated lime-potassium magnesium fertilizers |
| RU2279416C2 (en) * | 2001-10-04 | 2006-07-10 | Хонейвелл Интернэшнл Инк. | Ammonium sulfate nitrate composition and method of production of such composition (versions) |
| RU2223934C1 (en) * | 2002-09-03 | 2004-02-20 | Открытое акционерное общество "Кирово-Чепецкий химический комбинат им. Б.П.Константинова" | Method for preparing lime-ammonium saltpeter |
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2007
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- 2008-07-18 RU RU2010102842/13A patent/RU2478087C2/en active
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| HRP20110477T1 (en) | 2011-07-31 |
| DE102007034278A1 (en) | 2009-01-22 |
| RU2478087C2 (en) | 2013-03-27 |
| EP2178809A2 (en) | 2010-04-28 |
| EP2178809B1 (en) | 2011-03-30 |
| ATE503735T1 (en) | 2011-04-15 |
| RU2010102842A (en) | 2011-08-27 |
| WO2009010576A2 (en) | 2009-01-22 |
| UA101325C2 (en) | 2013-03-25 |
| PL2178809T3 (en) | 2011-09-30 |
| DE502008003030D1 (en) | 2011-05-12 |
| WO2009010576A3 (en) | 2009-05-07 |
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