EP3260561A1 - Affinement de grains d'alliages de coulée cuivre/zinc/silicium à l'aide de fer et de bore - Google Patents
Affinement de grains d'alliages de coulée cuivre/zinc/silicium à l'aide de fer et de bore Download PDFInfo
- Publication number
- EP3260561A1 EP3260561A1 EP17001201.7A EP17001201A EP3260561A1 EP 3260561 A1 EP3260561 A1 EP 3260561A1 EP 17001201 A EP17001201 A EP 17001201A EP 3260561 A1 EP3260561 A1 EP 3260561A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- iron
- boron
- content
- weight
- alloy
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/04—Alloys based on copper with zinc as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/06—Making non-ferrous alloys with the use of special agents for refining or deoxidising
Definitions
- the invention relates to the grain refining of copper-zinc-silicon casting alloys in which boron and iron and optionally nickel are added for grain refinement.
- molded parts made of copper alloys are produced as castings.
- molded parts are fittings, elbows, T-pieces for media-carrying piping systems, components for pumps and valves as well as structural parts in mechanical and plant engineering and in vehicle construction.
- silicon-containing brasses are used as material for this purpose.
- a material In order to ensure the mechanical stability of the molded part, a material is required, which already has a homogeneous structure in the cast state. Inhomogeneities in the structure must be taken into account by costly safety margins or they can lead to failure of the component. With wrought materials, the homogeneity of the structure is achieved by forming. In order to achieve a homogeneous structure without forming steps, the material must already have a fine-grained structure in the cast state. After casting, the molding is in many cases by machining, grinding or polishing, such as sealing surfaces, reworked. For this purpose, the material must be free from voids and hard particles. Furthermore, a coarse dendritic microstructure has a negative effect on the corrosion resistance of the material.
- the material In the production of castings, the material is usually melted and poured twice: the first time the alloy is melted, the alloy composition is roughly adjusted. The alloy is poured into ingots. For the production of the castings, the ingots are melted down and the alloy is cast into moldings. A change in the alloy composition during this second reflow and pouring operation is undesirable but unavoidable due to the burning of some elements, such as Zn, Zr or P. For the quality of the product, the casting condition after the second casting is crucial.
- boron as a grain refining agent for copper alloys is known. So will in DE 10 2005 024 037 A1 proposed to add 0.00001 to 0.5% boron to a copper-zinc-silicon alloy. Boron-fines of small amounts of boron are detected by alloys containing approximately 76% copper, 21% zinc and 3% silicon.
- the publication CN 103114220 A discloses a Cu-Zn-Si alloy containing 0.11-0.2% Fe and 0.001-0.01% B, Ag and / or Ti.
- the invention has for its object to provide improved grain refining agent for copper-zinc-silicon casting alloys.
- a grain refining of the cast structure should be able to be achieved largely independently of the zinc or copper content.
- grain refining agents for copper contents greater than 80% by weight are particularly desirable.
- the invention is related to the use of boron and iron as grain refining agents by the features of claim 1 and with respect to Use of boron, iron and nickel as grain refining agent represented by the features of claim 3.
- the other dependent claims relate to advantageous embodiments and further developments of the invention.
- grain refining of the cast structure occurs when boron content and iron content are in a certain ratio.
- Iron can be partially replaced by nickel.
- the ratio of boron content and the sum of iron and nickel content is at least 0.025 and at most 0.12.
- the respective element contents are defined as parts by weight of the total alloy.
- iron borides or nickel borides or iron-nickel Mischboride can form. These borides lead to the formation of a fine grain in the cast structure of the material.
- the alloy may contain tin.
- Tin improves the corrosion resistance of the material. With tin contents greater than 2.0% by weight, unwanted tin blends may occur due to the interaction of all alloy constituents.
- the alloy may contain phosphorus.
- phosphorus serves to deoxidize the melt. Furthermore, it can favorably influence the formation of the initial cast structure and the corrosion properties. Phosphorus increases the fluidity of the melt and reduces the susceptibility of the material to stress corrosion cracking.
- the lead content of the alloy is limited to a maximum of 0.25 wt .-%.
- the lead content of the alloy may preferably be at most 0.1% by weight.
- the alloy may contain small amounts of antimony and / or arsenic. These two elements reduce the tendency of the material for Entzinkung.
- the ratio of boron content and the sum of iron and nickel content may be at least 0.05 and at most 0.075.
- the boron content may be at least 0.005% by weight, more preferably at least 0.01% by weight and at most 0.025% by weight.
- Boron contents of at least 0.005 wt .-%, preferably at least 0.01 wt .-%, in conjunction with iron and optionally nickel borides can form particularly rapidly. With a boron content greater than 0.025 wt .-% can lead to the formation of undesirable large borides.
- the iron content may be at least 0.1% by weight and at most 0.5% by weight.
- This preferred selection of iron content is stoichiometrically particularly favorable conditions for the formation of borides in suitable frequency and size.
- this preferred iron content is combined with a boron content of not less than 0.01% by weight and not more than 0.025% by weight. -% is already present at the first casting of the alloy, a fine-grained structure.
- the nickel content may be at most 0.3 wt .-%.
- nickel can at least partially replace the iron.
- the sum of iron and nickel content at least 0.1 wt .-% and at most 0.5 wt .-% amount.
- the copper content of the alloy may be more than 80% by weight, preferably at least 81% by weight. Copper contents of more than 80% by weight make the alloy particularly corrosion-resistant and therefore suitable for use in fluid-carrying piping systems, such as drinking water pipes.
- the silicon content in this copper content is typically at least 3 wt .-% and at most 4 wt .-%.
- the zinc content is then below 16 wt .-%, and is preferably at least 8 wt .-% and at most 15 wt .-%.
- grain refining of the cast structure may occur in a copper-zinc-silicon alloy.
- the boron content is preferably at least 0.005% by weight and at most 0.025% by weight.
- the iron content is preferably at least 0.1% by weight and at most 0.5% by weight.
- the aspect of the inventive use of boron and iron for grain refining of copper-zinc-silicon casting alloys includes all the preferred embodiments of a silicon-containing copper-zinc casting alloy described above.
- grain refining of the cast structure may occur in a copper-zinc-silicon alloy.
- the boron content is preferably at least 0.005% by weight and at most 0.025% by weight.
- the iron content is preferably at least 0.1% by weight and at most 0.5% by weight.
- the nickel content is preferably at least 0.05% by weight and at most 0.3% by weight.
- the aspect of the inventive use of boron, iron and nickel for grain refining of copper-zinc-silicon alloys includes all the preferred embodiments of a silicon-containing copper-zinc alloy described above.
- Table 1 shows the composition in% by weight of 18 test alloys.
- the penultimate column of the table gives the ratio of boron content and the sum of iron and nickel content.
- the alloys were melted and poured off.
- the individual casts were melted down again and poured off a second time.
- the samples were characterized metallographically.
- the last column of the table indicates whether the structure after the second casting was coarse or fine grained.
- Samples 1 to 3 contain no boron.
- the cast structure is always coarse-grained.
- Sample 4 and sample 11 contain small amounts of boron. Again, the structure is coarse-grained.
- Samples 5 to 10 contain both boron (0.01 to 0.02 wt%) and iron (0.1 to 0.3 wt%). Sample 8 additionally contains 0.4% by weight of tin. For samples 5 to 10, a fine-grained cast structure is always observed after the second casting. The quotient of boron content and iron content in these samples is between 0.03 and 0.11. The addition of tin has no influence on the formation of the fine-grained casting structure.
- the samples 5, 7, 8 and 15, in contrast to the other samples after the first casting have a fine-grained structure.
- These samples are characterized in that the quotient of boron content and the sum of iron and nickel content is between 0.05 and 0.065. If one chooses the alloy composition so that the quotient mentioned lies exactly in this window, then the formation of iron borides or nickel borides or iron-nickel Mischboriden is particularly favored. Iron borides with the stoichiometric formula Fe 3 B would correspond exactly to this weight ratio of boron and iron.
- sample 18 On the basis of sample 18, the influence of manganese on the cast structure was examined in the form of a random sample. Sample 18 contains no boron but about 0.08 wt% manganese. The manganese-containing sample always shows a coarse-grained cast structure.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102013012288.0A DE102013012288B4 (de) | 2013-07-24 | 2013-07-24 | Korngefeinte Kupfer-Gusslegierung |
| PCT/EP2014/001832 WO2015010768A1 (fr) | 2013-07-24 | 2014-07-03 | Alliage de fonderie en cuivre à grains affinés comprenant du fer et du bore |
| EP14735475.7A EP3024956B1 (fr) | 2013-07-24 | 2014-07-03 | Alliage de fonderie en cuivre à grains affinés comprenant du fer et du bore |
Related Parent Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP14735475.7A Division-Into EP3024956B1 (fr) | 2013-07-24 | 2014-07-03 | Alliage de fonderie en cuivre à grains affinés comprenant du fer et du bore |
| EP14735475.7A Division EP3024956B1 (fr) | 2013-07-24 | 2014-07-03 | Alliage de fonderie en cuivre à grains affinés comprenant du fer et du bore |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3260561A1 true EP3260561A1 (fr) | 2017-12-27 |
| EP3260561B1 EP3260561B1 (fr) | 2020-06-24 |
Family
ID=51063400
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP14735475.7A Active EP3024956B1 (fr) | 2013-07-24 | 2014-07-03 | Alliage de fonderie en cuivre à grains affinés comprenant du fer et du bore |
| EP17001201.7A Active EP3260561B1 (fr) | 2013-07-24 | 2014-07-03 | Affinement de grains d'alliages de coulée cuivre/zinc/silicium à l'aide de fer et de bore |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP14735475.7A Active EP3024956B1 (fr) | 2013-07-24 | 2014-07-03 | Alliage de fonderie en cuivre à grains affinés comprenant du fer et du bore |
Country Status (4)
| Country | Link |
|---|---|
| EP (2) | EP3024956B1 (fr) |
| DE (1) | DE102013012288B4 (fr) |
| ES (1) | ES2813073T3 (fr) |
| WO (1) | WO2015010768A1 (fr) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1991002826A1 (fr) | 1989-08-18 | 1991-03-07 | London & Scandinavian Metallurgical Co. Limited | Affinage du grain d'alliages a base de cuivre |
| DE102005024037A1 (de) | 2004-10-11 | 2006-04-13 | Diehl Metall Stiftung & Co.Kg | Kupfer-Zink-Silizium-Legierung, deren Verwendung und deren Herstellung |
| EP1777305A1 (fr) | 2004-08-10 | 2007-04-25 | Sanbo Shindo Kogyo Kabushiki Kaishah | Moulage d'alliage de cuivre avec des granules de cristal raffiné |
| EP1817438B1 (fr) | 2005-12-14 | 2008-10-01 | Gebr. Kemper GmbH + Co. KG Metallwerke | Alliage de cuivre peu sensible aux migrations |
| WO2009047919A1 (fr) * | 2007-10-10 | 2009-04-16 | Toto Ltd. | Laiton de décolletage exempt de plomb présentant une excellente aptitude à la coulée |
| US20090263272A1 (en) | 2007-10-10 | 2009-10-22 | Toru Uchida | Lead-free free-machining brass having improved castability |
| CN103114220A (zh) | 2013-02-01 | 2013-05-22 | 路达(厦门)工业有限公司 | 一种热成型性能优异的无铅易切削耐蚀黄铜合金 |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03115538A (ja) * | 1989-09-29 | 1991-05-16 | Tsuneaki Mikawa | 粒子分散強化特殊銅合金 |
| JPH04180531A (ja) * | 1990-11-14 | 1992-06-26 | Nikko Kyodo Co Ltd | 通電材料 |
| US5893953A (en) * | 1997-09-16 | 1999-04-13 | Waterbury Rolling Mills, Inc. | Copper alloy and process for obtaining same |
| WO2005021828A2 (fr) * | 2003-08-21 | 2005-03-10 | Honeywell International Inc. | Cibles pvd comprenant du cuivre dans des melanges ternaires, et procedes pour former des cibles pvd contenant du cuivre |
| PT1812612E (pt) | 2004-10-11 | 2010-06-28 | Diehl Metall Stiftung & Co Kg | Liga metálica de cobre-zinco-silício, o respectivo uso e fabrico |
| US20070253858A1 (en) * | 2006-04-28 | 2007-11-01 | Maher Ababneh | Copper multicomponent alloy and its use |
| KR101340487B1 (ko) * | 2011-09-30 | 2013-12-12 | 주식회사 풍산 | 쾌삭성 무연 구리합금 및 이의 제조방법 |
-
2013
- 2013-07-24 DE DE102013012288.0A patent/DE102013012288B4/de active Active
-
2014
- 2014-07-03 EP EP14735475.7A patent/EP3024956B1/fr active Active
- 2014-07-03 ES ES17001201T patent/ES2813073T3/es active Active
- 2014-07-03 WO PCT/EP2014/001832 patent/WO2015010768A1/fr not_active Ceased
- 2014-07-03 EP EP17001201.7A patent/EP3260561B1/fr active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1991002826A1 (fr) | 1989-08-18 | 1991-03-07 | London & Scandinavian Metallurgical Co. Limited | Affinage du grain d'alliages a base de cuivre |
| EP1777305A1 (fr) | 2004-08-10 | 2007-04-25 | Sanbo Shindo Kogyo Kabushiki Kaishah | Moulage d'alliage de cuivre avec des granules de cristal raffiné |
| DE102005024037A1 (de) | 2004-10-11 | 2006-04-13 | Diehl Metall Stiftung & Co.Kg | Kupfer-Zink-Silizium-Legierung, deren Verwendung und deren Herstellung |
| EP1817438B1 (fr) | 2005-12-14 | 2008-10-01 | Gebr. Kemper GmbH + Co. KG Metallwerke | Alliage de cuivre peu sensible aux migrations |
| WO2009047919A1 (fr) * | 2007-10-10 | 2009-04-16 | Toto Ltd. | Laiton de décolletage exempt de plomb présentant une excellente aptitude à la coulée |
| US20090263272A1 (en) | 2007-10-10 | 2009-10-22 | Toru Uchida | Lead-free free-machining brass having improved castability |
| CN103114220A (zh) | 2013-02-01 | 2013-05-22 | 路达(厦门)工业有限公司 | 一种热成型性能优异的无铅易切削耐蚀黄铜合金 |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102013012288B4 (de) | 2025-10-16 |
| WO2015010768A1 (fr) | 2015-01-29 |
| EP3024956A1 (fr) | 2016-06-01 |
| ES2813073T3 (es) | 2021-03-22 |
| EP3024956B1 (fr) | 2018-06-27 |
| EP3260561B1 (fr) | 2020-06-24 |
| DE102013012288A1 (de) | 2015-01-29 |
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