EP1706250B1 - Transit mixer for free-flowing media, in particular concrete - Google Patents
Transit mixer for free-flowing media, in particular concrete Download PDFInfo
- Publication number
- EP1706250B1 EP1706250B1 EP05701080A EP05701080A EP1706250B1 EP 1706250 B1 EP1706250 B1 EP 1706250B1 EP 05701080 A EP05701080 A EP 05701080A EP 05701080 A EP05701080 A EP 05701080A EP 1706250 B1 EP1706250 B1 EP 1706250B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- support bracket
- mixer according
- support
- truck mixer
- roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 230000009969 flowable effect Effects 0.000 claims 1
- 238000010276 construction Methods 0.000 description 23
- 238000003860 storage Methods 0.000 description 13
- 238000005096 rolling process Methods 0.000 description 12
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- 229920003023 plastic Polymers 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- RQMIWLMVTCKXAQ-UHFFFAOYSA-N [AlH3].[C] Chemical compound [AlH3].[C] RQMIWLMVTCKXAQ-UHFFFAOYSA-N 0.000 description 1
- 238000000418 atomic force spectrum Methods 0.000 description 1
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- 230000001143 conditioned effect Effects 0.000 description 1
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- 238000006073 displacement reaction Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
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- 230000037431 insertion Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 210000002445 nipple Anatomy 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
- B28C5/4203—Details; Accessories
- B28C5/4265—Mounting means for drums; Support frames
Definitions
- the invention relates to a truck mixer according to the preamble of claim 1.
- Such truck mixers ( DE 44 31 501 ) have to support the mixing drum on the vehicle frame on a front and rear support bracket, the front support bracket carries the drive for the mixing drum and the rear support frame is provided with two rotatably mounted rollers on which the mixing drum is supported with its revolving ring gear.
- the storage of the rollers takes place here by corresponding roller blocks with two opposite bearing plates in which the rollers are mounted.
- the roller blocks are bolted by flange-side webs to the top of the support bracket.
- the object of the invention is to propose a truck mixer that is safer to use, less dirt-prone and easier to clean. According to a further aspect, essentially no adjustment work is required for the carrying roller blocks, in particular also in the case of a roller change.
- the gap between the running ring or mixing drum and the support block surface can be substantially minimized so that access to this area from the outside is virtually impossible.
- rollers are chambered and protected within the support bracket.
- the rollers mounted on bolts in the Stützbock paragraphn can be made in one clamping with the support frame, thereby facilitating the adjustment for the proper alignment of the roller surface to the tread of the obliquely arranged on the vehicle frame mixing drum or reduce.
- the entire support frame is constructed like a box, resulting in a compact and rigid construction of the support bracket.
- the trestle hardly offers points of attack or collection points for contamination by accumulation of concrete and the like. And can be easily cleaned otherwise.
- the roles including the bearings are protected as a result of the chambering within the support block from contamination, which increases the life of the bearings and the rollers. Due to the minimized gap between the tread and trestle surface and the dimensions of the cover plates for the gap reduce.
- the support frame housing is designed with two legs. This is expediently carried out by providing the lower region of the support block with a central, essentially tunnel-like recess which extends forwards and downwards, preferably also open to the rear.
- the bearing elements for the attachment of the support bracket on the frame are in this case formed at the lower end of the support bracket legs.
- the flexibility of the two-legged support bracket results in substantially lower loads on the bearing attachments of the support frame than on a support block with high rigidity. Since the recess is provided in the lower region, and preferably approximately in the lower half of the support bracket, above the recess results in a cross-hollow body structure of the support block, whereby a sufficient rigidity of the support block is nevertheless more flexible in the lower storage area guaranteed.
- the openings in the box cover for the roll penetration in the axial direction of the rollers substantially the roll width and perpendicular to the Rollenachsraum are smaller than the roll diameter.
- the width and the length of the opening is dimensioned so that a perfect penetration of the roller for the purpose of Auflagerung the mixing drum is possible, however, the remaining gap is correspondingly low. Due to the sunk arrangement of the rollers, only a small roller segment protrudes upwards beyond the support bracket, which is sufficient for the mixing drum support. Conveniently, in this case, the role with less than 1/3 of the roller radius on the opening before.
- the recess is substantially U-shaped and largely free of edges, so curved over the circumference, so that the occurrence of voltage spikes is substantially avoided.
- mixing drums for different volumes generally have the same drum diameter and use the same front and rear drum sections, but differ in the length of the cylindrical center section of the mixing drum.
- mixing drums having larger volumes are made longer than mixing drums having smaller volumes.
- the rear support frame is provided with a Popegnagnas- and a tilting device, it is possible when using a shorter mixing drum to move the support bracket in the direction of the cab forward and in particular to tilt the two front bearing elements up, so that the roller surface for the Auflagerung of the tread of the mixing drum can be tracked so to speak the overhead crane.
- the front bearing elements may be designed as bearing pins, bearing tubes, square profiles or the like.
- the support bracket in the length-adjusted and tilted position can be locked, according to the specification of the different volumes of the mixing drum conditioned lengths of the mixing drum predetermined locking points for the extent longitudinally displaced or tilted rear support bracket are given.
- the front support bracket is provided with a tilting device, so that a tracking in adaptation to differently long mixing drums is also possible here.
- the rollers are each supported by a bolt, wherein between bolts and roller body at least one roller bearing with an inner and an outer ring and with rolling bodies located therebetween, is provided, wherein the inner ring of the rolling bearing in the installed state directly Coaxially disposed around the bolt around.
- the outer ring of the rolling bearing is pressed into the roller body.
- the trained as tapered rollers rolling elements are in a cage between outer and inner ring. Between bolt and inner ring of the bearing a clearance fit is provided so that the bolt can be removed without much effort.
- rollers carrying bolts on the one hand in an opening in a front support bracket wall forming the first sheet and on the other in a further, opposite opening, in a rear-side support bracket wall forming sheet, releasably are held.
- the sheets used may for example consist of steel, aluminum carbon fiber materials or plastics.
- a truck mixer according to the invention can be dispensed with the known support roller blocks. As a result, further material can be saved.
- the roller bearings, which are arranged coaxially around the bolts, are also arranged within the support bracket in this embodiment. This reduces the risk of accidents on the one hand and on the other hand is avoided with advantage that dirt can penetrate into the bearings.
- the ingress of dirt into the support frame can be significantly reduced by the fact that lateral scraper elements are provided, which significantly reduce the gap between the rollers and the upper support block surface.
- the inventive holder of the bolt is characterized by a high strength. It is advantageously provided that the openings in the interior of the support bracket in coaxial with the bearing bushes continue or that the openings are formed by the bearing sleeves. As a result, among other things, an improved bolt insertion is ensured.
- the construction according to the invention substantially increases the manufacturing accuracy.
- the bolt is not guided on at least one side through an opening in the sheet, but is held only in a bearing sleeve in the interior of the support block.
- the bolt is a stepped bolt, and that the bolt has at its thinner end an external thread, in which a groove nut is arranged engaging. At its thicker end, the bolt on a bolt head with ring bearing surface, with which he rests on the back of the support bracket.
- this is a recess provided with contact surface in the bearing sleeve or directly in the rear side plate.
- the bolt is advantageously performed by the opening in the rear-side plate with its thinner end ahead through a central opening in the reel body to the opposite opening in the front panel.
- the opening in the rear-side plate is larger than the opening in the fron counselen sheet to accommodate the thicker end of the stepped bolt can.
- openings are provided in the support frame, preferably lateral, for replacing the rollers and the roller bearings.
- the rollers must be relieved by supporting the mixing drum. Thereafter, the bolts are released by removing the locknuts and can be removed from the rear. The reel body are removed together with the rolling bearing through the side openings and replaced by new roller body.
- the openings are designed to be closable. This is done in the simplest way by laterally foundedschraubende on the support block plates made of metal or plastic.
- a grease nipple is provided for lubrication of the bearings with advantage in each bolt rear or front.
- the support bracket on both sides upwards in each case a support arm, in particular for holding the hopper and the outlet shell, continues, wherein the upper edge profile of the rear-side support block surface forming sheet and / or the front-side support block surface forming sheet at least in one Partial U-shaped curved or V-shaped contoured. If in the description and the claims of sheet metal is mentioned, of course, be covered with sheets, which are composed of several sheets.
- the measure that the support bracket continues on both sides upwards in each support arm has strength and aesthetic benefits. By U- or V-shaped contouring of the sheet edges, the support frame construction is stiffened. The brackets go over into the trestle.
- the plates forming the opposite inner surfaces of the support arms in the longitudinal center plane of the vehicle in a substantially U-shaped or V-shaped unite and form an upper support block surface are provided in the openings for the rollers.
- the upper support block surface prevents the ingress of dirt into the trestle. Due to the inventive design of the support block surface is achieved that the shape of this upper support block surface is adapted to the U- or V-shaped configuration of the support bracket side surfaces.
- the openings within the upper support block surface are necessary so that the tread of the mixing drum can be supported by the two rollers of the support block.
- the openings are just so large that the rollers can be easily rotated. The smaller the opening, the less dirt can get into the interior of the hollow body.
- the rear-side support block surface forming sheet and the front-side support block surface forming sheet each with its upper edge with the edges of the U and. V-shaped support block surface forming sheet, preferably over the entire edge length, connected, in particular welded.
- Fig. 1 shows a concrete truck 1 in the form of a truck with a frame 2, which is usually formed of two parallel side members and a front and rear support bracket 3 and 4 carry, on which a 5 designated mixing drum for concrete or the like. Dickstoffe is taken and stored.
- a 5 designated mixing drum for concrete or the like. Dickscher is taken and stored.
- the mixing drum 5 is rotatably mounted on the support frame via a running ring 6 formed on the rear part of the drum.
- the support block 4 as shown Fig. 2 it can be seen, two rollers 7, which are rotatably mounted in the support frame 4.
- the upper portion of the support block 4 is formed of a box-shaped housing, which consists essentially of a front support bracket wall 8 and a rear Fig. 3 apparent support bracket wall 9 is formed, which are bridged at the top of a top wall 10. This is arcuate in adaptation to the diameter or the race 6 of the male mixer drum 5 to be recorded.
- On both sides in the upper region of the support frame two support arms 11 are provided which are formed in the illustrated embodiment equally as a box hollow profile and connected to the box structure of the upper support bracket section. These support arms 11 are suitably connected to the support arch, by welding and / or screw, for which the support bracket is provided in the upper region in the region of its front and rear support frame wall with suitable interfaces or junctions 12.
- a pouring chute 17 is provided on the side bolsters of the trestle or, as in Fig. 2 represented on the side cheeks 13 of the support arms 11 .
- access cover 14 are provided, which are attached by plugging or by screw and allow access from the outside into the interior of the support frame or to the rollers 7 received therein.
- the support arms 11 surround laterally on both sides of the mixer drum 5 and take as from Fig. 1 shows, the hopper 15 for the concrete supply and the discharge hopper 16. Furthermore, a pouring chute 17 is provided.
- the upper box-like part of the support block 4 is supported by two oblique support struts 18 and rear spars, which are connected to a support frame 19, via which the support bracket is arranged on the side members or the frame 2.
- D he support frame 19 is composed of two longitudinal beams 20 and two cross members 21.
- the support struts and the spars are formed by square sections. This results in a comparatively rigid construction of the support block 4.
- rollers 7 are sunk for the Auflagerung the mixing drum received within the support block 4 and look out of openings 22 of the top wall 10 only as far as it is required for storage purposes for supporting the mixing drum.
- rollers 7 are mounted on bolts 23, which are designed as a stepped bolt. Each bolt is received in opposed bearing holes 24 and 25 in the front and rear support bracket walls 8 and 9. These openings 24 and 25 continue within the Stauerbockkastens as bearing sleeves 26 and 27, as best of Fig. 5 evident.
- the rear-side bearing sleeve 27 has at its outer end over its circumference a recess 28 with an annular bearing surface.
- a recess 28 of the bolt head 29 of the stepped bolt 23 is received with a lower ring support surface ( Fig. 4 ).
- an external thread 30 is provided at the periphery of the thinner end of each bearing pin 23, an external thread 30 is provided.
- the bearing pin 23 is clamped by means of a groove nut 31 between the rear support frame wall 4 and the front support bracket wall 3. At its thicker end, the bearing pin 23 is secured against rotation in the usual way.
- the bearing pin 23 and the roller body 32 designed as a tapered roller bearing roller bearing 33 is provided.
- the outer ring 33 of the rolling bearing 33 is pressed into the roller body 32.
- the trained as a truncated rolling elements 35 are arranged in a cage, not shown.
- the rolling elements 35 are supported on an inner ring 36.
- the rolling bearing is designed as a double-row bearing with two inner and two outer rings. Contrary to the known state of the art is between inner ring 36 and bearing pin 23 no sleeve.
- the inner ring 36 of the rolling bearing 35 is disposed directly coaxially about the bearing pin 23 around. Between bearing pin 23 and inner ring 36 a clearance fit is provided so that the pin 23 can be removed in a simple manner.
- the upper end wall 10 of the support block is bowed or curved in alignment with the mixer drum, as well as the upper edges 37 and 38 of the front support bracket and the rear support bracket cheeks 8 and 9.
- This leaves only a small gap between the mixing drum and support bracket
- the transition between support bracket 4 and support arms 11 is stiffened, which is due in particular by the formation of the support arms and the support bracket in this area as a hollow profile component.
- additional struts between the support arms 11 and between the support arms 11 and the support bracket 4 can be dispensed with.
- the overall structure of the support frame is streamlined and result in virtually no dirt collection points.
- a bearing bracket 40 for the one-armed mounting of the swivel arm (not shown) with the chute or chute 17 is provided on the rear-side support frame cheek 4.
- scraper elements 41 can be seen, which reduce the gap between the rollers 7 and the edges of the two openings 22 in the end wall 10.
- Abstreiferemia 41 the contamination of the bearing is significantly reduced.
- the scraper elements 41 are in this case designed as angle elements and screwed with their base with the upper support block surface. Instead of such scraper elements 41 brushes or rubber scrapers and the like. Can be used.
- FIGS. 6 to 8 an alternative construction of a rear support bracket 4 is shown, wherein the same reference numerals are used for the same components.
- the support frame construction shown here altogether box-like Different from the embodiment according to the Figures 2 . 3 and 5 is the support frame construction shown here altogether box-like.
- the upper portion with the arcuately shaped end wall 10 receiving the two support arms 11 and the upper, front and rear wall portions are similar to the upper portion of the support bracket 4 according to FIGS Figures 2 . 3 and 5 built up.
- the support arms 11 are welded via the junction 12 with the upper support bracket section or the like.
- the bearing sleeves 26 and 27 for receiving the rollers accordingly Fig. 3 taken up in two support cheeks 44 and 45, whose upper edge are formed analogous to the curved course of the top wall 10.
- the support bracket 4 continues down through a front support bracket wall 46 and a rear, not apparent in the drawing, but also closed support bracket wall continues.
- These two support bracket walls are laterally connected by respective side walls 47 to a housing box. By internal ribs or webs of the housing box is stiffened accordingly.
- the support block 4 At the lower end of the support block 4 are located on each side two projecting achstuhlel shame bearing parts, via which the storage of Stüzbock initials done on the frame.
- the support frame structure may also be provided with penetrating tubes or bolts for this purpose. These may be axle-stub-like pins, bolts, bearing flanges, bearing webs and the like. According to the invention results in a compact, relatively rigid and outwardly closed trestle structure, are taken up by the particular stored rollers 7 on the raised support brackets protected. Since the support block forms a unit, the bearings for the rollers can be machined mechanically in one unit with the support frame, which simplifies the adjustment work considerably.
- bearing pins for the rollers must be aligned exactly to ensure proper rotatory recording of the voluminous mixing drum. Due to the overall smooth outer surfaces, which is particularly important for the concrete mixing vehicles described here, the accumulation of contamination by concrete or mortar largely avoided or facilitates cleaning.
- the bolts 48 are clamped or screwed in a conventional manner by U-shaped brackets or Brieden with lateral projections of the side members of the frame.
- the advantage of the overall stiff construction of the embodiment according to the FIGS. 6 to 8 is that in particular the roll stability of the vehicle is increased.
- the box-shaped support block structure according to Fig. 9 again formed more flexible by forming a central recess 50 in the front and rear side wall, whereby the Stauerbock initial is formed in the lower region, so to speak U-shaped with two Stauerbockschenkeln 49, where the achsstummelartigen bolts 48 are attached.
- the rear, lower support bracket wall is formed with such a recess, but this may well be closed, at least it must be ensured that at least in the front region of the support frame construction a quasi-zweischklige construction of the lower portion of the box-like support frame construction is reached through the recess.
- a quasi-zweischklige construction of the lower portion of the box-like support frame construction is reached through the recess.
- the rear support frame 4 is provided with an adjusting device, a longitudinal displacement of the rear support frame in the axial direction of the side members and a pivoting of the rear support bracket allows.
- the front support bracket 3, however, is provided with an adjusting device which allows pivoting of the front support bracket.
- Fig. 10 shows an arrangement of a mixing drum on a concrete vehicle, in which the adjusting device of the rear support frame 4 is in neutral position, ie the support frame 4 is in a non-pivoted position in which the axes of the bearing pin 48 span a plane substantially parallel is to the side rails.
- a mean drum size for example, a drum with a nominal volume of 9 m 3 is expediently used, so that the tilt angles are not too large.
- the trestles In the larger drums, so drums with a longer length, the trestles must then be tilted backwards. For shorter drums, the trestles must then be tilted forward.
- the axis of the mixing drum includes a greater angle with the plane of the side members 2 than in Fig. 10
- the tilted position of the support block is then locked in a suitable manner, which can be done for example by welding a holder or approximately by the fact that laterally attached to the side rails tabs or transverse plates, which is a guide curve for have a support bracket provided on the guide pin to allow the pivoting movement.
- the locking is then effected by corresponding locking pins, wherein the pivoting movement of the mixing drum takes place in adaptation to the different Nennvoluminas in predetermined levels.
- the front support bracket 3 is pivoted about its front bearing pin by an angle ⁇ upwards, so that in this respect a tracking of the support bracket bearing takes place at the different nominal volumes of the mixer drums.
- FIG. 12 The embodiment of a support block according to Fig. 12 similar to the construction of the embodiment of the FIGS. 6 to 8 in that the support block construction is box-like. However, this Stauerbock initial is designed for a 3-point storage on the frame or the side rails.
- the two rear bearings of the trestle assembly according to Fig. 12 which are denoted by 48, are according to the embodiment of the FIGS. 6 to 8 formed, wherein the bearings 48 are formed by a continuous through the support frame construction tube.
- different is the storage of the support frame construction in the front area due to the design as a 3-point storage.
- the front portion of the support frame assembly or the front part is formed by a tapered hood 60 with pyramidal or funnel-shaped structure, wherein at the front end a bearing pin 61 is located, which is shown here as stub axle.
- this support point is designed as a ball joint or as an elastic bearing.
- the support frame structure is displaced with the two lateral bearings 48 relative to the longitudinal members, whereas the support frame structure in the front region can be displaced on a cross member spanning the longitudinal members or the like. How out Fig. 12 can be seen, the bearing 61 is centered with respect to the support block assembly and the two Bearings 48 arranged.
- the support frame structure in particular as regards the upper structure of the support box box including the sunk receiving the support rollers and the lateral support arms of the support frame construction.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
- Road Paving Machines (AREA)
Abstract
Description
Die Erfindung betrifft einen Fahrmischer gemäß dem Oberbegriff des Patentanspruches 1.The invention relates to a truck mixer according to the preamble of claim 1.
Derartige Fahrmischer (
Aus der
Aufgabe der Erfindung ist es, einen Fahrmischer vorzuschlagen, der sicherer zu bedienen, weniger schmutzanfällig und leichter zu reinigen ist. Nach einem weiteren Aspekt sollen im wesentlichen keine Einstellarbeiten für die Tragrollenböcke erforderlich sein, insbesondere auch im Falle eines Laufrollenwechsels.The object of the invention is to propose a truck mixer that is safer to use, less dirt-prone and easier to clean. According to a further aspect, essentially no adjustment work is required for the carrying roller blocks, in particular also in the case of a roller change.
Diese Aufgabe wird erfindungsgemäß durch die Merkmale des kennzeichnen den Teils des Anspruchs 1 gelöst.This object is achieved by the features of characterizing the part of claim 1.
Dadurch kann der Spalt zwischen Laufkranz bzw. Mischtrommel und Stützbockoberfläche wesentlich minimiert werden, so dass ein Zugriff in diesen Bereich von außen praktisch nurmehr schwer möglich ist.As a result, the gap between the running ring or mixing drum and the support block surface can be substantially minimized so that access to this area from the outside is virtually impossible.
Dadurch sind die Rollen innerhalb des Stützbocks gekammert und geschützt angeordnet. Weiter ergibt sich der Vorteil, dass die über Bolzen in den Stützbockwänden gelagerten Rollen in einer Aufspannung mit dem Stützbock hergestellt werden können, wodurch sich die Einstellarbeiten für die einwandfreie Ausrichtung der Rollenlauffläche zum Laufkranz der schräg auf dem Fahrzeugrahmen angeordneten Mischtrommel erleichtern bzw. reduzieren.As a result, the rollers are chambered and protected within the support bracket. Next there is the advantage that the rollers mounted on bolts in the Stützbockwänden can be made in one clamping with the support frame, thereby facilitating the adjustment for the proper alignment of the roller surface to the tread of the obliquely arranged on the vehicle frame mixing drum or reduce.
Erfindungsgemäß ist der gesamte Stützbock gehäuseartig aufgebaut, wodurch sich ein kompakter und steifer Aufbau des Stützbocks ergibt. Hierbei bietet der Stützbock kaum Angriffsstellen bzw. Sammelstellen für Verschmutzung durch Ansammeln von Beton und dgl. und lässt sich im übrigen einfach reinigen. Insbesondere sind aber die Rollen einschließlich der Lager infolge der Kammerung innerhalb des Stützbocks vor Verschmutzungen geschützt, wodurch sich die Lebensdauer der Lager und der Rollen vergrößert. Infolge des minimierten Spalts zwischen Laufkranz und Stützbockoberfläche verringern sich auch die Abmessungen der Abdeckungsbleche für den Spalt.According to the invention, the entire support frame is constructed like a box, resulting in a compact and rigid construction of the support bracket. Here, the trestle hardly offers points of attack or collection points for contamination by accumulation of concrete and the like. And can be easily cleaned otherwise. In particular, however, the roles including the bearings are protected as a result of the chambering within the support block from contamination, which increases the life of the bearings and the rollers. Due to the minimized gap between the tread and trestle surface and the dimensions of the cover plates for the gap reduce.
Infolge des kastenartigen Aufbaus des Stützbocks mit inneren Rippen und Stegen zur Versteifung und damit als Hohlkonstruktion resultiert ein vergleichsweise leichtgewichtiger, aber gleichwohl steifer Aufbau des Stützbocks, der über seitlich angesetzte geeignete Lagerelemente auf dem Fahrzeugrahmen befestigt ist.As a result of the box-like structure of the support block with inner ribs and webs for stiffening and thus as a hollow construction results in a comparatively lightweight, but nevertheless stiffer structure of the support block, which is fastened on laterally attached suitable bearing elements on the vehicle frame.
In einer besonders bevorzugten Weiterbildung der Erfindung, für die separater Schutz begehrt wird, ist das Stützbockgehäuse zweischenkelig ausgeführt. Dies erfolgt zweckmäßigerweise dadurch, dass der untere Bereich des Stützbocks mit einer zentralen, im wesentlichen tunnelartigen Ausnehmung versehen wird, die nach vorne und nach unten, vorzugsweise auch nach hinten offen ist. Die Lagerelemente für die Befestigung des Stützbocks auf dem Rahmen sind hierbei am unteren Ende der Stützbockschenkel ausgebildet. Infolge dieses Aufbaus des Stützbocks ergibt sich eine gewisse Flexibilität, die es ermöglicht, dass Torsionsbeanspruchungen beim Überfahren von Unebenheiten innerhalb des Stützbocks aufgefangen werden können. Kommt es beim Überfahren eines Schlaglochs einseitig zu einer Verbiegung des Längsträgers, so ergeben sich durch die Flexibilität des zweischenkeligen Stützbocks wesentlich geringere Belastungen auf die Lagerbefestigungen des Stützbockes, als bei einem Stützbock mit hoher Steifigkeit. Da die Ausnehmung im unteren Bereich und zwar vorzugsweise etwa in der unteren Hälfte des Stützbocks vorgesehen ist, ergibt sich oberhalb der Ausnehmung ein übergreifender Hohlkörperaufbau des Stützbocks, wodurch eine ausreichende Steifigkeit des gleichwohl im unteren Lagerbereich flexibler gestalteten Stützbocks gewährleistet ist.In a particularly preferred development of the invention, for which separate protection is desired, the support frame housing is designed with two legs. This is expediently carried out by providing the lower region of the support block with a central, essentially tunnel-like recess which extends forwards and downwards, preferably also open to the rear. The bearing elements for the attachment of the support bracket on the frame are in this case formed at the lower end of the support bracket legs. As a result of this structure of the support block, there is some flexibility that allows torsional stresses to be absorbed when driving over bumps within the support block. If, when driving over a pothole, there is a bending of the side member on one side, the flexibility of the two-legged support bracket results in substantially lower loads on the bearing attachments of the support frame than on a support block with high rigidity. Since the recess is provided in the lower region, and preferably approximately in the lower half of the support bracket, above the recess results in a cross-hollow body structure of the support block, whereby a sufficient rigidity of the support block is nevertheless more flexible in the lower storage area guaranteed.
In Bezug auf die Rollenlagerung ist es zweckmäßig, dass die Öffnungen in der Kastenabdeckung für den Rollendurchgriff in Achsrichtung der Rollen im wesentlichen der Rollenbreite und senkrecht zur Rollenachsrichtung kleiner als der Rollendurchmesser sind. Dadurch erfolgt eine einwandfreie Kammerung der innerhalb des Stützbocks gelagerten Rollen und reduziert sich die Verletzungsgefahr für die das Fahrzeug bedienenden Personen. Es versteht sich von selbst, dass jedenfalls die Breite und die Länge der Öffnung so bemessen ist, dass ein einwandfreier Durchgriff der Rolle zum Zwecke der Auflagerung der Mischtrommel möglich ist, jedoch der verbleibende Spalt entsprechend gering ist. Infolge der versenkten Anordnung der Rollen steht lediglich ein kleines Rollensegment über den Stützbock nach oben vor, welches ausreicht für die Mischtrommellagerung. Zweckmäßigerweise steht hierbei die Rolle mit weniger als 1/3 des Rollenradius über die Öffnung vor.With respect to the roller bearing, it is desirable that the openings in the box cover for the roll penetration in the axial direction of the rollers substantially the roll width and perpendicular to the Rollenachsrichtung are smaller than the roll diameter. As a result, there is a perfect chambering of the stored within the support frame rollers and reduces the risk of injury to the vehicle operators. It goes without saying that at least the width and the length of the opening is dimensioned so that a perfect penetration of the roller for the purpose of Auflagerung the mixing drum is possible, however, the remaining gap is correspondingly low. Due to the sunk arrangement of the rollers, only a small roller segment protrudes upwards beyond the support bracket, which is sufficient for the mixing drum support. Conveniently, in this case, the role with less than 1/3 of the roller radius on the opening before.
Für die Ausbildung des zweischenkeligen Stützbockaufbaus ist es zweckmäßig, wenn die Ausnehmung im wesentlichen U-förmig ist und zwar weitgehend kantenfrei, also über den Umfang gewölbt, so dass das Auftreten von Spannungsspitzen im wesentlichen vermieden wird.For the formation of the two-legged support block structure, it is expedient if the recess is substantially U-shaped and largely free of edges, so curved over the circumference, so that the occurrence of voltage spikes is substantially avoided.
Bekanntlich werden Fahrmischer mit Mischtrommeln unterschiedlicher Voluminas angeboten. Um hierbei für-Fahrzeuge mit unterschiedlich großem Mischer jeweils ein- und denselben Stützbock verwenden zu können, sind im Rahmen der Erfindung Verstelleinrichtungen für den vorderen und hinteren Stützbock vorgesehen. Mischtrommeln für unterschiedliche Voluminas haben in der Regel gleichwohl denselben Trommeldurchrnesser und verwenden denselben vorderen und hinteren Trommelbereich, unterscheiden sich jedoch in der Länge des zylindrisch gestalteten Mittelteils der Mischtrommel. Dies führt dazu, dass Mischtrommeln mit größerem Volumina länger ausgebildet sind als Mischtrommeln mit kleinerem Volumina. Für die fahrzeugseitige Lagerung bedeutet dies, dass eine Mischtrommel in längerer Ausführung mit einer geringeren Neigung der Längsachse zum Rahmen angeordnet ist als es im Falle einer kürzeren Mischtrommel der Fall ist. Da nach Maßgabe der Erfindung der hintere Stützbock mit einer Längeneinstellungs- und einer Kippeinrichtung versehen ist, ist es bei Verwendung einer kürzeren Mischtrommel möglich, den Stützbock in Richtung der Fahrerkabine nach vorne zu verschieben und insbesondere um die beiden vorderen Lagerelemente nach oben zu kippen, so dass die Rollenfläche für die Auflagerung des Laufkranzes der Mischtrommel sozusagen dem Laufkran nachgeführt werden kann. Die vorderen Lagerelemente können als Lagerbolzen, Lagerrohre, Vierkantprofile oder dgl. ausgeführt sein. Selbstverständlich ist der Stützbock in der längenverstellten und gekippten Lage verriegelbar, wobei entsprechend der Vorgabe der durch die unterschiedlichen Voluminas der Mischtrommel bedingten Längen der Mischtrommel vorgegebene Verriegelungsstellen für den insoweit längsverschobenen bzw. gekippten hinteren Stützbock vorgegeben sind. Analog ist der vordere Stützbock mit einer Kippeinrichtung versehen, so dass auch hier eine Nachführung in Anpassung an unterschiedlich lange Mischtrommeln möglich ist.As is known, truck mixers are offered with mixing drums of different Voluminas. In order to for-vehicles with different sized mixer each one and the same To be able to use support frame, adjusting devices for the front and rear support frame are provided in the invention. However, mixing drums for different volumes generally have the same drum diameter and use the same front and rear drum sections, but differ in the length of the cylindrical center section of the mixing drum. As a result, mixing drums having larger volumes are made longer than mixing drums having smaller volumes. For the vehicle-mounted storage, this means that a mixing drum is arranged in a longer version with a smaller inclination of the longitudinal axis to the frame than is the case in the case of a shorter mixing drum. Since according to the invention, the rear support frame is provided with a Längeneinstellungs- and a tilting device, it is possible when using a shorter mixing drum to move the support bracket in the direction of the cab forward and in particular to tilt the two front bearing elements up, so that the roller surface for the Auflagerung of the tread of the mixing drum can be tracked so to speak the overhead crane. The front bearing elements may be designed as bearing pins, bearing tubes, square profiles or the like. Of course, the support bracket in the length-adjusted and tilted position can be locked, according to the specification of the different volumes of the mixing drum conditioned lengths of the mixing drum predetermined locking points for the extent longitudinally displaced or tilted rear support bracket are given. Analogously, the front support bracket is provided with a tilting device, so that a tracking in adaptation to differently long mixing drums is also possible here.
Es ist von besonderem Vorteil, dass die Rollen von je einem Bolzen getragen werden, wobei zwischen Bolzen und Rollenkörper mindestens ein Wälzlager mit einem inneren und einem äußeren Ring sowie mit dazwischen befindlichen Walzkörpern, vorgesehen ist, wobei der innere Ring des Wälzlagers im eingebauten Zustand unmittelbar koaxial um den Bolzen herum angeordnet ist. Bisher war es üblich, zwischen Innenring und Bolzen eine Hülse vorzusehen, auf der der innere Ring angebracht war. Es hat sich überraschenderweise herausgestellt, dass auf diese Hülse ohne Nachteil verzichtet werden kann. Hierdurch wird eine weitere Materialersparnis erreicht. Bei der erfindungsgemäßen Konstruktion ist der äußere Ring des Wälzlagers in den Rollenkörper eingepresst. Die als Kegelrollen ausgebildeten Wälzkörper befinden sich in einem Käfig zwischen äußerem und innerem Ring. Zwischen Bolzen und innerem Ring des Wälzlagers ist eine Spielpassung vorgesehen, so dass der Bolzen ohne größeren Kraftaufwand entfernt werden kann.It is of particular advantage that the rollers are each supported by a bolt, wherein between bolts and roller body at least one roller bearing with an inner and an outer ring and with rolling bodies located therebetween, is provided, wherein the inner ring of the rolling bearing in the installed state directly Coaxially disposed around the bolt around. So far, it has been customary to provide between the inner ring and bolt a sleeve on which the inner ring was attached. It has surprisingly been found that this sleeve can be dispensed without disadvantage. As a result, a further saving of material is achieved. In the construction according to the invention, the outer ring of the rolling bearing is pressed into the roller body. The trained as tapered rollers rolling elements are in a cage between outer and inner ring. Between bolt and inner ring of the bearing a clearance fit is provided so that the bolt can be removed without much effort.
In Weiterbildung der Erfindung ist mit Vorteil vorgesehen, dass die die Rollen tragenden Bolzen zum einen in je einer Öffnung in einem die frontseitige Stützbockwand bildenden ersten Blech und zum anderen in je einer weiteren, gegenüber liegenden Öffnung, in einem die heckseitige Stützbockwand bildenden Blech, lösbar gehalten sind. Die verwendeten Bleche können beispielsweise aus Stahl, Aluminium Kohlefaserwerkstoffen oder Kunststoffen bestehen. Bei dieser erfindungsgemäßen Ausgestaltung eines Fahrmischers kann auf die bekannten Tragrollenböcke verzichtet werden. Hierdurch kann weiters Material eingespart werden. Die Rollenlager, die koaxial um die Bolzen angeordnet sind, sind bei dieser Ausgestaltungsform ebenfalls innerhalb des Stützbocks angeordnet. Hierdurch verringert sich zum einen die Unfallgefahr und zum anderen wird mit Vorteil vermieden, dass Schmutz in die Wälzlager eindringen kann. Das Eindringen von Schmutz in den Stützbock kann dadurch erheblich reduziert werden, dass seitliche Abstreiferelemente vorgesehen sind, die den Spalt zwischen Rollen und oberer Stützbockfläche erheblich reduzieren. Weiterhin zeichnet sich die erfindungsgemäße Halterung der Bolzen durch eine hohe Festigkeit aus. Es ist mit Vorteil vorgesehen, dass sich die Öffnungen im Inneren des Stützbocks in zum Bolzen koaxialen Lagerhülsen fortsetzen bzw. dass die Öffnungen durch die Lagerhülsen gebildet sind. Hierdurch wird unter anderem eine verbesserte Bolzeneinführung sichergestellt. Durch die erfindungsgemäße Konstruktion wird die Fertigungsgenauigkeit wesentlich erhöht. Dadurch, dass die Öffnungen in den Stützbock nach dessen Fertigstellung eingebracht werden können, ist die Lage der Bolzen und damit die Lage der Lager zum Laufring und den Rollen exakt definiert. Bisher war es notwendig, die Tragrollenböcke auf dem Stützbock genau zu positionieren um eine exakte Winkelstellung zu gewährleisten. Hierfür war bisher ein erhöhter Personaleinsatz nötig. Entsprechende Vorteile ergeben sich auch bei einem Wechsel der Laufrollen.In a further development of the invention is advantageously provided that the rollers carrying bolts on the one hand in an opening in a front support bracket wall forming the first sheet and on the other in a further, opposite opening, in a rear-side support bracket wall forming sheet, releasably are held. The sheets used may for example consist of steel, aluminum carbon fiber materials or plastics. In this embodiment of a truck mixer according to the invention can be dispensed with the known support roller blocks. As a result, further material can be saved. The roller bearings, which are arranged coaxially around the bolts, are also arranged within the support bracket in this embodiment. This reduces the risk of accidents on the one hand and on the other hand is avoided with advantage that dirt can penetrate into the bearings. The ingress of dirt into the support frame can be significantly reduced by the fact that lateral scraper elements are provided, which significantly reduce the gap between the rollers and the upper support block surface. Furthermore, the inventive holder of the bolt is characterized by a high strength. It is advantageously provided that the openings in the interior of the support bracket in coaxial with the bearing bushes continue or that the openings are formed by the bearing sleeves. As a result, among other things, an improved bolt insertion is ensured. The construction according to the invention substantially increases the manufacturing accuracy. The fact that the openings can be introduced into the trestle after its completion, the position of the bolt and thus the position of the bearing to the race and the rollers is exactly defined. So far, it was necessary to position the idlers on the trestle exactly to ensure an exact angular position. For this purpose, an increased workforce has been required so far. Corresponding advantages also arise when changing the rollers.
Es ist auch denkbar, dass der Bolzen zumindest an einer Seite nicht durch eine Öffnung im Blech geführt ist, sondern lediglich in einer Lagerhülse im Inneren des Stützbocks gehalten wird.It is also conceivable that the bolt is not guided on at least one side through an opening in the sheet, but is held only in a bearing sleeve in the interior of the support block.
Es ist von besonderem Vorteil, dass der Bolzen ein Stufenbolzen ist, und dass der Bolzen an seinem dünneren Ende ein Außengewinde aufweist, in das eine Nutmutter eingreifend angeordnet ist. An seinem dickeren Ende weist der Bolzen einen Bolzenkopf mit Ringauflagefläche auf, mit der er heckseitig am Stützbock anliegt. Mit Vorteil ist hierfür eine Ausnehmung mit Anlagefläche in der Lagerhülse oder unmittelbar im heckseitigen Blech vorgesehen. Der Bolzen wird mit Vorteil von der Öffnung im heckseitigen Blech mit seinem dünneren Ende voran durch eine zentrische Öffnung im Rollenkörper bis zur gegenüber liegenden Öffnung im frontseitigen Blech geführt. Dabei ist die Öffnung im heckseitigen Blech größer als die Öffnung im fronseitigen Blech, um das dickere Ende des gestuften Bolzens aufnehmen zu können. Auf das am dünneren Bolzenende vorgesehene Außengewinde wird nun von außen eine Nutmutter aufgeschraubt. Mit Hilfe dieser Nutmutter wird der Bolzen im Stützbock verspannt. Gleichzeitig wird der Bolzen mit seiner Stufenanschlagsfläche von der Heckseite her seitlich gegen das Wälzlager gezogen, wodurch das Wälzlager mit Vorteil vorgespannt wird. Die Vorspannung kann durch Verdrehen der Nutmutter beliebig eingestellt werden. In der heckseitigen Öffnung wird der Bolzen, beispielsweise durch einen Metallstift, gegen Verdrehen gesichert. Selbstverständlich kann man die Öffnungsgrößen, etc. auch so wählen, dass der Bolzen von der Frontseite her in den Stützbock einführbar und in dieser umgekehrten Lage befestigbar ist.It is of particular advantage that the bolt is a stepped bolt, and that the bolt has at its thinner end an external thread, in which a groove nut is arranged engaging. At its thicker end, the bolt on a bolt head with ring bearing surface, with which he rests on the back of the support bracket. Advantageously, this is a recess provided with contact surface in the bearing sleeve or directly in the rear side plate. The bolt is advantageously performed by the opening in the rear-side plate with its thinner end ahead through a central opening in the reel body to the opposite opening in the front panel. The opening in the rear-side plate is larger than the opening in the fronseitigen sheet to accommodate the thicker end of the stepped bolt can. On the thinner bolt end provided external thread now a nut is screwed from the outside. With the help of this groove nut the bolt is clamped in the support frame. At the same time the bolt is pulled laterally with its stepped stop surface from the rear side against the rolling bearing, whereby the rolling bearing is biased with advantage. The preload can be adjusted by turning the nut. In the rear opening of the bolt, for example, secured by a metal pin, against rotation. Of course, you can also choose the opening sizes, etc. so that the bolt from the front side into the trestle insertable and fastened in this reverse position.
Um ein möglichst einfaches Austauschen der Rollen oder der Lager nach deren Abnutzung zu gewährleisten, sind im Stützbock, vorzugsweise seitliche, Öffnungen zum Auswechseln der Rollen und der Rollenlager vorgesehen. Selbstverständlich ist es auch denkbar die Öffnungen unterhalb der Rollen in Form eines Rollenschachtes vorzusehen. Zum Wechseln der Rollen müssen die Rollen durch Abstützen der Mischtrommel entlastet werden. Danach werden die Bolzen durch Entfernen der Nutmuttern gelöst und können heckseitig entnommen werden. Die Rollenkörper werden mit samt dem Wälzlager durch die seitlichen Öffnungen entnommen und durch neue Rollekörper ersetzt.In order to ensure the simplest possible replacement of the rollers or the bearings after their wear, openings are provided in the support frame, preferably lateral, for replacing the rollers and the roller bearings. Of course, it is also conceivable to provide the openings below the rollers in the form of a roller shaft. To change the rollers, the rollers must be relieved by supporting the mixing drum. Thereafter, the bolts are released by removing the locknuts and can be removed from the rear. The reel body are removed together with the rolling bearing through the side openings and replaced by new roller body.
Um die Rollenlager vor unnötiger Verschmutzung zu bewahren, ist mit Vorteil vorgesehen, dass die Öffnungen verschließbar ausgebildet sind. Dies geschieht in einfachster Weise durch seitlich auf den Stützbock aufzuschraubende Platten aus Metall oder Kunststoff.In order to protect the roller bearings from unnecessary contamination, it is advantageously provided that the openings are designed to be closable. This is done in the simplest way by laterally aufzuschraubende on the support block plates made of metal or plastic.
Um die Lagerlebensdauer zu erhöhen, ist mit Vorteil in jedem Bolzen heck- oder frontseitig ein Schmiernippel zur Schmierung der Wälzlager vorgesehen.To increase the bearing life, a grease nipple is provided for lubrication of the bearings with advantage in each bolt rear or front.
Es ist besonders zweckmäßig, dass sich der Stützbock beidseitig nach oben in je einen Tragarm, insbesondere zur Halterung des Einfülltrichters und der Auslaufschale, fortsetzt, wobei der obere Kantenverlauf des die heckseitige Stützbockfläche bildenden Bleches und/oder des die frontseitige Stützbockfläche bildenden Bleches zumindest in einem Teilbereich U-förmig geschwungen beziehungsweise V-förmig konturiert ist. Wenn in der Beschreibung und den Ansprüchen von Blechen die Rede ist, sollen selbstverständlich auch Bleche mit umfasst sein, die aus mehreren Blechen zusammengesetzt sind. Die Maßnahme, dass sich der Stützbock beidseitig nach oben in je einen Tragarm fortsetzt, hat festigkeitsmäßige und auch ästhetische Vorteile. Durch die U- oder V-förmige Konturierung der Blechkanten wird die Stützbockkonstruktion versteift. Die Tragarme gehen in den Stützbock über. Aufgrund der speziellen Ausgestaltung der Bleche, die dem Kraftverlauf entspricht, kann auf zusätzliche Verstrebungen zwischen den Tragarmen verzichtet werden, die früher notwendig waren, um die Steifigkeit der Tragarme zu gewährleisten. Vor allem in Kurvenfahren auftretende, auf die Tragarme wirkenden Kräfte, werden durch die erfindungsgemäße Ausgestaltung des Stützbocks aufgenommen.It is particularly expedient that the support bracket on both sides upwards in each case a support arm, in particular for holding the hopper and the outlet shell, continues, wherein the upper edge profile of the rear-side support block surface forming sheet and / or the front-side support block surface forming sheet at least in one Partial U-shaped curved or V-shaped contoured. If in the description and the claims of sheet metal is mentioned, of course, be covered with sheets, which are composed of several sheets. The measure that the support bracket continues on both sides upwards in each support arm, has strength and aesthetic benefits. By U- or V-shaped contouring of the sheet edges, the support frame construction is stiffened. The brackets go over into the trestle. Due to the special design of the sheets, which corresponds to the force curve, can be dispensed with additional struts between the support arms, which were previously necessary to ensure the rigidity of the support arms. Especially occurring in cornering, acting on the support arms forces are absorbed by the inventive design of the support block.
Weiterhin ist von Vorteil, dass sich die die gegenüber liegenden Innenflächen der Tragarme bildenden Bleche in der Längsmittelebene des Fahrzeugs im wesentlichen U-förmig oder V-förmig vereinigen und eine obere Stützbockfläche bilden, in der Öffnungen für die Rollen vorgesehen sind. Die obere Stützbockfläche vermeidet das Eindringen von Schmutz in den Stützbock. Durch die erfindungsgemäße Ausgestaltung der Stützbockfläche wird erreicht, dass die Form dieser oberen Stützbockfläche an die U- bzw. V-förmige Ausgestaltung der Stützbockseitenflächen angepasst wird. Die Öffnungen innerhalb der oberen Stützbockfläche sind notwendig, damit der Laufkranz der Mischtrommel von den zwei Rollen des Stützbocks abgestützt werden kann. Mit Vorteil sind die Öffnungen gerade so groß, dass sich die Rollen problemlos drehen lassen. Je kleiner die Öffnung, desto weniger Schmutz kann in das Innere der Hohlkörper gelangen.Furthermore, it is advantageous that the plates forming the opposite inner surfaces of the support arms in the longitudinal center plane of the vehicle in a substantially U-shaped or V-shaped unite and form an upper support block surface, are provided in the openings for the rollers. The upper support block surface prevents the ingress of dirt into the trestle. Due to the inventive design of the support block surface is achieved that the shape of this upper support block surface is adapted to the U- or V-shaped configuration of the support bracket side surfaces. The openings within the upper support block surface are necessary so that the tread of the mixing drum can be supported by the two rollers of the support block. Advantageously, the openings are just so large that the rollers can be easily rotated. The smaller the opening, the less dirt can get into the interior of the hollow body.
Um die Stabilität der Stützbocktragarmkonstruktion weiter zu erhöhen, ist mit Vorteil vorgesehen, dass das die heckseitige Stützbockfläche bildende Blech und das die frontseitige Stützbockfläche bildende Blech jeweils mit ihrer oberen Kante mit den Kanten des die U-bzw. V-förmige Stützbockfläche bildenden Blechs, vorzugsweise über die gesamte Kantenlänge, verbunden, insbesondere verschweißt sind.To further increase the stability of the Stützbocktragarmkonstruktion, it is advantageously provided that the rear-side support block surface forming sheet and the front-side support block surface forming sheet each with its upper edge with the edges of the U and. V-shaped support block surface forming sheet, preferably over the entire edge length, connected, in particular welded.
Nachfolgend werden bevorzugte Ausführungsbeispiel der Erfindung anhand der Zeichnung beschrieben. Darin zeigen
- Fig. 1
- eine Seiten ansicht eines Fahrmischers mit einem vorderen und hinte- ren Stützbock,
- Fig. 2
- eine perspektivische Ansicht einer Ausführungsform eines Stützbocks mit Tragarmen,
- Fig. 3
- eine perspektivische Ansicht des Stützbocks nach
Fig. 2 , gesehen un- ter einem anderen Winkel, - Fig. 4
- eine Ausführungsform eines Rollenlagers,
- Fig. 5
- eine perspektivische Ansicht des in
den Figuren 2 und3 dargestellten Stützbocks, jedoch ohne Tragarme und ohne Rollen, - Fig. 6
- eine perspektivische Ansicht einer weiteren Ausführungsform eines Stützbocks in Kastenbauweise,
- Fig. 7
- eine Ansicht des in
Fig. 6 dargestellten Stützbocks, gesehen unter ei- nem anderen Winkel und mit daran angeschlossenen Tragarmen, - Fig. 8
- eine perspektivische Ansicht des Stützbocks nach
Fig. 6 und7 unter einem anderen Blickwinkel, - Fig. 9
- eine perspektivische Ansicht einer weiteren bevorzugten Ausfüh- rungsform eines zweischenklig gestalteten Stützbockaufbaus,
- Fig. 10
- eine schematische Ansicht einer Mischtrommel in Auflagerung auf einem vorderen und hinteren Stützbock sowie
- Fig. 11
- eine analo ge Ansicht nach
Fig. 10 einer Mischtrommel mit geringe- rem Nennvolumen sowie - Fig. 12
- eine weitere alternative Ausfübrungsform eines Stützbocks mit 3- Punkt-Lagerung.
- Fig. 1
- a side view of a truck mixer with a front and rear support bracket,
- Fig. 2
- a perspective view of an embodiment of a support bracket with support arms,
- Fig. 3
- a perspective view of the support bracket after
Fig. 2 , seen from another angle, - Fig. 4
- an embodiment of a roller bearing,
- Fig. 5
- a perspective view of the in the
Figures 2 and3 shown supporting blocks, but without support arms and without rollers, - Fig. 6
- a perspective view of another embodiment of a trestle in box construction,
- Fig. 7
- a view of the in
Fig. 6 shown support brackets, seen at a different angle and with connected support arms, - Fig. 8
- a perspective view of the support bracket after
Fig. 6 and7 from a different angle, - Fig. 9
- 3 is a perspective view of a further preferred embodiment of a two-leg support frame construction,
- Fig. 10
- a schematic view of a mixing drum in bearing on a front and rear trestle and
- Fig. 11
- an analo ge view
Fig. 10 a mixing drum with a smaller nominal volume as well as - Fig. 12
- Another alternative Ausfübrungsform a support bracket with 3-point storage.
Im Ausführungsbeispiel nach
Der obere kastenartig ausgebildete Teil des Stützbocks 4 wird von zwei schrägen Stützstreben 18 und hinteren Holmen abgestützt, die mit einem Stützrahmen 19 verbunden sind, über den der Stützbock auf den Längsträgern bzw. dem Rahmen 2 angeordnet ist. D er Stützrahmen 19 ist aus zwei Längsholmen 20 und zwei Querholmen 21 aufgebaut. Im dargestellten Ausführungsbeispiel sind die Stützstreben und die Holme durch Vierkantprofile gebildet. Dadurch ergibt sich ein vergleichsweise steifer Aufbau des Stützbocks 4.The upper box-like part of the
Wie am besten aus
Wie insbesondere aus den
Die heckseitige Lagerhülse 27 weist an ihrem äußeren Ende über ihren Umfang eine Ausnehmung 28 mit einer ringförmigen Auflagefläche auf. In dieser Ausnehmung 28 wird der Bolzenkopf 29 des Stufenbolzens 23 mit einer unteren Ringauflagefläche aufgenommen (
Zwischen Lagerbolzen 23 und dem Rollenkörper 32 ist ein als Kegelrollenlager ausgebildetes Wälzlager 33 vorgesehen. Der äußere Ring 33 des Wälzlagers 33 ist in den Rollenkörper 32 eingepresst. Die als Kegelstümpfe ausgebildeten Wälzkörper 35 sind in einem nichtdargestellten Käfig angeordnet. Die Wälzkörper 35 stützen sich auf einem inneren Ring 36 ab. In diesem Ausführungsbeispiel ist das Wälzlager als zweireihiges Lager mit zwei inneren und zwei äußeren Ringen ausgebildet. Gegensätzlich zum bekannten Stand der Technik befindet sich zwischen innerem Ring 36 und Lagerbolzen 23 keine Hülse. Der innere Ring 36 des Wälzlagers 35 ist unmittelbar koaxial um den Lagerbolzen 23 herum angeordnet. Zwischen Lagerbolzen 23 und innerem Ring 36 ist eine Spielpassung vorgesehen, so dass der Bolzen 23 in einfacher Weise entfernt werden kann.Between the bearing
Wie am besten aus
Ferner ergibt sich eine kompakte Umgreifung der Mischtrommel, insbesondere bedingt auch durch die aus
Nur der Vollständigkeit halber ist noch angemerkt, dass an der heckseitigen Stützbockwange 4 eine Lagerkonsole 40 für die einarmige Lagerung des nicht dargestellten Schwenkarmes mit der Schurre bzw. Schüttrutsche 17 vorgesehen ist.For the sake of completeness, it should be noted that a bearing bracket 40 for the one-armed mounting of the swivel arm (not shown) with the chute or
Aus
In den
Die Bolzen 48 sind in an sich bekannter Weise durch U-förmige Klammern bzw. Brieden mit seitlichen Ansätzen der Längsträger des Rahmens verspannt bzw. verschraubt. Der Vorteil des insgesamt steifen Aufbaus der Ausführungsform nach den
In weiterer Ausbildung der Erfindung kann der kastenförmige Stützbockaufbau gemäß
Bekanntlich werden Betonfahrzeuge mit unterschiedlich großen Mischtrommeln ausgeliefert, wobei hier in der Regel zwischen Fahrzeugen mit Mischtrommeln mit einem Nennvolumen von 6, 7, 8, 9 und 10 m3 verwendet werden. Hierbei ist im allgemeinen der Trommeldurchmesser der Mischtrommeln gleich, jedoch wird der zylindrische Teil der Mischtrommel mit unterschiedlicher Länge ausgelegt. Dies ergibt sich am besten aus einem Vergleich der
Die Ausführungsform eines Stützbocks gemäß
Der Vorteil, der mit der Ausführungsform nach
Claims (20)
- A truck mixer (1) for flowable media, in particular concrete, with a mixing drum (5) which has a drum outlet on the rear side and on its external periphery a running ring (6) which is supported in a rotatable manner by at least two rolls (7) of a support bracket (4) mounted on a vehicle frame (2), wherein the rolls (7) of the support bracket (4) are arranged sunk in each case as far as one roll segment in the support bracket (4), and the roll segment projects through an opening (22) in the support bracket (4) in order to support the mixing drum (5), characterized in that the support bracket (4) is formed at least in the upper portion thereof by a box-like housing with a front and rear support wall (8, 9), with preferably side members and with an upper cover wall (10) in which the openings (22) for the through-passage of the rolls (7) are provided.
- A truck mixer according to claim 1, characterized in that the roll through-passage opening (22) in the axial direction of the roll (7) is substantially the width of the roll, and at a right angle to the axial direction of the roll is smaller than the diameter of the roll (7).
- A truck mixer according to claim 1 or 2, characterized in that the roll (7) projects beyond the opening (22) by less than 1/3 of the radius of the roll.
- A truck mixer according to any one of the preceding claims, characterized in that the rolls (7) are mounted in the front and rear support wall (8, 9) of the support bracket housing.
- A truck mixer according to any one of the preceding claims, characterized in that the entire support bracket (4) is formed as a housing box with a support wall (45, 46) at the front and the rear, side members (47) and an upper cover wall (10) having the roll through-passage openings (22), wherein at the lower end of the housing box a front and rear bearing part (48) for fastening the support bracket to the vehicle frame is provided in each case on both sides of the support bracket.
- A truck mixer according to any one of the preceding claims, characterized in that a recess (50), which is preferably formed in the manner of a tunnel and which divides the lower housing portion of the support bracket into two lateral support bracket legs (49) at the ends of which are arranged the bearing parts (48) for fastening the support bracket to the vehicle frame, is provided in the lower support bracket portion, preferably at the front.
- A truck mixer according to claim 6, characterized in that the recess (50) extends through the support bracket in the longitudinal direction.
- A truck mixer according to claim 6 or 7, characterized in that the recess is made substantially U-shaped and preferably edge-free over the periphery.
- A truck mixer according to any one of the preceding claims, characterized in that the rear support bracket (4) is made displaceable in the longitudinal direction of the vehicle frame (2) and capable of being tilted away from the vehicle frame.
- A truck mixer according to claim 9, characterized in that the front support bracket (3) is made capable of being tilted away from the vehicle frame.
- A truck mixer according to any one of the preceding claims, characterized in that the rolls (7) are supported by a one pin (23) in each case, wherein at least one roller bearing (33) with an inner and an outer ring (36) and with roller bodies (35) arranged between them is provided between the pin (23) and the roll body (32), wherein the inner ring of the roller bearing (33) is arranged immediately coaxially around the pin (23) in the inserted state.
- A truck mixer according to any one of the preceding claims, characterized in that the pins (23) supporting the rolls (7) are mounted in one opening (24, 25) in each case in the support bracket wall at the front and the rear.
- A truck mixer according to any one of the preceding claims, characterized in that the pin (23) is a step pin, and the thinner end of the pin (23) has an external thread (30) into which a slotted nut (31) is arranged so as to engage.
- A truck mixer according to any one of the preceding claims, characterized in that openings, preferably lateral openings, are provided in the support bracket (4) in order to change the roll bodies (32) which are preferably capable of being closed by means of plates (14) capable of being bolted to the support bracket (4).
- A truck mixer according to any one of the preceding claims, characterized in that the support bracket (4) extends upwards on both sides into one support arm (11) in each case, in particular for holding the filling funnel and the outflow dish, wherein the upper edge line (37, 38) of the support bracket face (45) at the rear and/or the support bracket face (44) at the front is or are swung in substantially a U shape or contoured in substantially a V shape in a manner adapted to the periphery of the mixing drum.
- A truck mixer according to any one of the preceding claims, characterized in that the support bracket wall (39, 45) at the rear and the support bracket wall (8, 44) at the front are joined, and in particular welded, to the lateral edges of the cover wall forming the U-shaped or V-shaped upper support bracket face (10), preferably over the entire edge length.
- A truck mixer according to any one of the preceding claims, characterized in that the support bracket structure is displaced with respect to the vehicle frame over a 3-point mounting.
- A truck mixer according to claim 17, characterized in that the support bracket structure has two lateral mounting points (48) for mounting on the vehicle frame and a mounting point (61) arranged substantially in the middle for mounting on the vehicle frame, wherein the mounting point (61) arranged substantially in the middle is preferably arranged in the front region of the support bracket structure.
- A truck mixer according to claim 17 or 18, characterized in that the support bracket structure is formed with a hood-like front portion (60), preferably in the form of a pyramid or funnel, at the front end of which the mounting point (61) is formed.
- A truck mixer according to any one of claims 17 to 19, characterized in that the mounting points (48) for attachment to the longitudinal supports are formed by a tube or pin passing through the support bracket structure and the front mounting point (61) is formed by a bearing pin in the manner of an axle stub, a universal joint or a resilient bearing which is displaced on a cross member spanning the longitudinal supports.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102004003373A DE102004003373A1 (en) | 2004-01-22 | 2004-01-22 | Truck mixer for flowable media, especially concrete |
| PCT/EP2005/000539 WO2005070637A2 (en) | 2004-01-22 | 2005-01-20 | Transit mixer for free-flowing media, in particular concrete |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1706250A2 EP1706250A2 (en) | 2006-10-04 |
| EP1706250B1 true EP1706250B1 (en) | 2010-12-29 |
Family
ID=34745019
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP05701080A Expired - Lifetime EP1706250B1 (en) | 2004-01-22 | 2005-01-20 | Transit mixer for free-flowing media, in particular concrete |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP1706250B1 (en) |
| CN (1) | CN100589950C (en) |
| AT (1) | ATE493250T1 (en) |
| DE (2) | DE102004003373A1 (en) |
| WO (1) | WO2005070637A2 (en) |
Families Citing this family (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE202009004729U1 (en) * | 2009-04-06 | 2010-09-02 | Liebherr-Mischtechnik Gmbh | Truck mixer |
| CN101811467B (en) * | 2010-05-21 | 2012-05-02 | 三一重工股份有限公司 | Agitating lorry |
| CN101856989B (en) * | 2010-05-24 | 2011-08-24 | 烟台盛利达工程技术有限公司 | New rotary sealing technique and concrete mixing and transporting car with horizontally arranged mixing drum |
| DE102011011863A1 (en) | 2011-02-21 | 2012-08-23 | Stetter Gmbh | Truck mixer for flowable media, especially concrete |
| DE102012004437B4 (en) | 2012-03-05 | 2022-05-05 | Stetter Gmbh | Truck mixer for flowable media |
| CN102874312A (en) * | 2012-09-25 | 2013-01-16 | 三一重工股份有限公司 | Transit mixer truck and frame thereof |
| ITMI20130307A1 (en) * | 2013-02-28 | 2014-08-29 | Cifa Spa | AUTOBETONIERA WITH SAFETY DEVICE |
| CN104149199A (en) * | 2013-05-13 | 2014-11-19 | 姚天锡 | Cement agitating truck with auxiliary device for cleaning residues |
| DE202016001683U1 (en) * | 2016-03-15 | 2017-06-19 | Liebherr-Mischtechnik Gmbh | Roller for a floating bearing of a truck mixer |
| CN106182417B (en) * | 2016-07-14 | 2019-10-22 | 南理工泰兴智能制造研究院有限公司 | A kind of road builds intelligent robot mixing device along side |
| JP7064372B2 (en) * | 2018-04-24 | 2022-05-10 | Kyb株式会社 | Mixer truck |
| WO2020003507A1 (en) * | 2018-06-29 | 2020-01-02 | 極東開発工業株式会社 | Mixer vehicle |
| US11186010B2 (en) * | 2019-03-12 | 2021-11-30 | Oshkosh Corporation | Support structure for concrete mixer vehicle |
| US12290959B2 (en) | 2019-03-12 | 2025-05-06 | Oshkosh Corporation | Concrete mixer vehicle |
| CN111002475B (en) * | 2019-12-24 | 2021-08-24 | 周雅 | Stirring machine |
Family Cites Families (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2533362A (en) * | 1947-12-10 | 1950-12-12 | Chain Belt Co | Transit concrete mixer having adjustable discharge height |
| US2597291A (en) * | 1950-03-30 | 1952-05-20 | Clegg Mark | Tumble churn |
| US2696371A (en) * | 1951-08-03 | 1954-12-07 | Chain Belt Co | Truck-mounted concrete mixer |
| US2687286A (en) * | 1952-04-19 | 1954-08-24 | Chain Belt Co | Transit concrete mixer drum |
| US3080152A (en) * | 1959-04-01 | 1963-03-05 | Chain Belt Co | Hydraulically driven transit mixer |
| US3073580A (en) * | 1959-07-27 | 1963-01-15 | Chain Belt Co | Truck-mixer drive mechanism |
| US3317194A (en) * | 1966-06-23 | 1967-05-02 | Robert E Heltzel | Concrete mixer |
| GB2139160B (en) * | 1983-03-30 | 1986-08-06 | Alec Kenric Marzano | Tipping device for a vehicle mounted mixer drum |
| US4461577A (en) * | 1983-05-25 | 1984-07-24 | Mechem Raymond W | Variable height concrete truck |
| US4575254A (en) * | 1984-04-04 | 1986-03-11 | Challenge-Cook Bros., Incorporated | Transit mixer support pedestal mounting apparatus |
| DE4002491C2 (en) * | 1990-01-29 | 1999-05-27 | Stetter Gmbh | Auto concrete mixer |
| DE4314218B4 (en) * | 1993-04-30 | 2005-03-17 | Zf Friedrichshafen Ag | Bearing unit for a mixing drum of a ready-mixed concrete mixer |
| JPH0825341A (en) * | 1994-07-11 | 1996-01-30 | Nikko Co Ltd | Shaft seal device of concrete mixer |
| DE4431501B4 (en) | 1994-09-03 | 2004-09-16 | Stetter Gmbh | Vehicle mixers for flowable media, such as concrete |
| IT240953Y1 (en) * | 1996-10-15 | 2001-04-20 | Cifa Spa | SAFETY DEVICE FOR THE BLOCKING OF THE CONCRETE MIXER DRUM |
| CN2584387Y (en) * | 2002-12-06 | 2003-11-05 | 安徽省公路工程总公司 | Concrete churn |
| CN2582839Y (en) * | 2002-12-10 | 2003-10-29 | 胡敏 | Concrete stirring conveyer |
-
2004
- 2004-01-22 DE DE102004003373A patent/DE102004003373A1/en not_active Withdrawn
-
2005
- 2005-01-20 DE DE502005010752T patent/DE502005010752D1/en not_active Expired - Lifetime
- 2005-01-20 CN CN200580009054A patent/CN100589950C/en not_active Expired - Lifetime
- 2005-01-20 AT AT05701080T patent/ATE493250T1/en active
- 2005-01-20 EP EP05701080A patent/EP1706250B1/en not_active Expired - Lifetime
- 2005-01-20 WO PCT/EP2005/000539 patent/WO2005070637A2/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| DE102004003373A1 (en) | 2005-08-11 |
| WO2005070637A3 (en) | 2005-12-01 |
| WO2005070637A2 (en) | 2005-08-04 |
| EP1706250A2 (en) | 2006-10-04 |
| CN100589950C (en) | 2010-02-17 |
| DE502005010752D1 (en) | 2011-02-10 |
| ATE493250T1 (en) | 2011-01-15 |
| CN1953856A (en) | 2007-04-25 |
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