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EP1179401B1 - Procédé et dispositif pour la fabrication d'éléments en béton - Google Patents

Procédé et dispositif pour la fabrication d'éléments en béton Download PDF

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Publication number
EP1179401B1
EP1179401B1 EP01112543A EP01112543A EP1179401B1 EP 1179401 B1 EP1179401 B1 EP 1179401B1 EP 01112543 A EP01112543 A EP 01112543A EP 01112543 A EP01112543 A EP 01112543A EP 1179401 B1 EP1179401 B1 EP 1179401B1
Authority
EP
European Patent Office
Prior art keywords
casing
elements
releasing
head
permanent magnet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Revoked
Application number
EP01112543A
Other languages
German (de)
English (en)
Other versions
EP1179401A2 (fr
EP1179401A3 (fr
Inventor
Alfred Strassmeier
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SOMMER ANLAGENTECHNIK GMBH
Original Assignee
Sommer Anlagentechnik GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=7651775&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP1179401(B1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Sommer Anlagentechnik GmbH filed Critical Sommer Anlagentechnik GmbH
Publication of EP1179401A2 publication Critical patent/EP1179401A2/fr
Publication of EP1179401A3 publication Critical patent/EP1179401A3/fr
Application granted granted Critical
Publication of EP1179401B1 publication Critical patent/EP1179401B1/fr
Anticipated expiration legal-status Critical
Revoked legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/0002—Auxiliary parts or elements of the mould
    • B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
    • B28B7/0017—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps for attaching mould walls on mould tables
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/0002—Auxiliary parts or elements of the mould
    • B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
    • B28B7/002—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps using magnets

Definitions

  • the invention relates to a method for producing precast concrete elements on at least one formwork table and to a device for carrying out this method.
  • EP-B 530 504 is a device and a method for the production of concrete parts, wherein a robot first removes permanent magnet body from a buffer and positions it on a circuit board, in order to remove U-shaped profile elements from another buffer and via two Remove permanent magnet body. After a review and correction of the position of the profile elements and after the introduction of reinforcing parts in the formed form, the concrete part is poured.
  • the invention has for its object to provide an improved method and a device suitable for this purpose, in which the set-up times can be significantly reduced and handling of Randabschal profile elements is considerably simplified.
  • this object is achieved according to the invention by the use of at least one program-controlled robot which is mounted on the formwork table Magnetically fixable Randabschal profile elements with integrated permanent magnet bodies from a magazine removes placed on the formwork table position precisely and then activated the Permanentmagent stresses.
  • the magnetic and clamping system is integrated in the profile elements, so that an easy and quickly manageable system with great precision and safety is available (see German Patent Application 100 02 993.0).
  • the method according to the invention makes use of these profile elements, wherein the program-controlled robot takes over transport and positioning of the profile elements and the subsequent activation of the permanent magnet body.
  • the gripper head When setting up for. Implementation of the method with at least one formwork table and at least one program-controlled robot with a rotatable about a vertical axis gripper head for detecting magnetically fixable on the formwork table profile elements according to the invention, the gripper head is designed so that it receives the profile elements, the setting tool or a release tool.
  • This solution includes both an embodiment in which the gripper head detects the profile elements and then the setting tool depending on the procedure, as well as an embodiment in which the setting tool is an integral part of the gripper head.
  • FIG. 1 shows a perspective view of an end of a Randabschal profile element 10 according to German Patent Application no. 100 02 993.0.
  • the profile element 10 consists of a profile body 12, the different according to Example of Figure 2 Can have lengths.
  • a permanent magnet body 14 is mounted, from the center of a cylindrical bolt 16 protrudes, which projects through an opening in the top 24 of the Profilegropers 12 upwards and at its upper end a trigger head 18 has.
  • the permanent magnet body 14 can be pressed downwards by way of this triggering head 18 in order to bring about a magnetic fixation of the profiled element 10 on a formwork table 20 (see FIG. In this process, two spring elements 22 are tensioned, which are fastened on both sides of the bolt 16 both on the permanent magnet body 14 and on the profile body 12.
  • FIGs 3 to 5 show a device for the production of precast concrete parts according to the invention.
  • This device consists of two mutually parallel side walls 32, on which a bridge 34 in the X direction (see Figure 5) is movably mounted.
  • the drive is a motor 36 which drives two half-shafts 38 gears 40, which engage with one on the.
  • Side walls 32 are mounted rack 42.
  • a cat 44 is movably mounted in the Y direction, which receives in a turntable 46 in the Z-direction raised and lowered robot 48.
  • the robot can be pivoted about its vertical axis of rotation 50 (see FIGS. 6 to 10) via the turntable 44.
  • a cleaning system 52 for used profile elements 10 can be seen in the Y direction between the formwork table 20 and the magazine 30. It is further shown that the magazine 30 is on a block 54, under which a formwork table 20 is kept in reserve.
  • FIGS. 6 and 7 show the lower end of the robot 48, which is designed as a gripper head 56.
  • the gripper head 56 carries two grippers 58, each with two mutually movable jaws 60
  • the two gripping jaws 60 serve here for detecting a profile element 10 with integrated permanent magnet body 14, wherein the profile body 12 has on both side legs centering 62, in which Zentriervörsprünge 64 engage the two gripping jaws 60.
  • Each of the two grippers 58 has two lifting cylinders 66 and is mounted in vertical guides 68.
  • the lifting cylinders 66 of a gripper 68 can be controlled independently of those of the other gripper 58, so that, as indicated in Figure 7, two profile elements 10 or other fixing or recess body for window openings, fixtures, etc. can be manipulated independently.
  • Each gripper 58 has a limit switch 70, which switches off the drive of the lifting cylinder 66 when lowering with the top 24 of the profile element 10.
  • a centering pin 72 is attached to the gripper 58, which engages in a recess on the upper side 24 of the profile element 10.
  • FIG. 7 shows that an oil spray nozzle 74 is arranged between the two grippers 58.
  • the program-controlled robot 48 extracts according to the set values entered in a control with respect to lengths and Heights of the profile elements 10, the corresponding profile elements from the magazine 30 and transferred by shifting in the X and Y direction and possibly by pivoting about the axis of rotation 50 at the exact predetermined place on the formwork table 20.
  • the permanent magnet body 14 After all the profile elements 10 set in this manner have been defined and thereby, the desired contour of the precast concrete part to be cast, the permanent magnet body 14 must be activated.
  • the jaws 60 a setting tool 76. This consists of a bar 78 which is detected by the two grippers 58 simultaneously and from the center of a print head 80 projects downward.
  • each profile element 10 is fixed in precise position on the formwork table 20 via its two permanent magnet bodies 14.
  • the setting tool 76 can also be integrated in one of the grippers 58 or in another gripper which, for example, is controllably arranged between the two grippers 58 shown in FIG. 8, for example instead of the oil spray nozzle 74 shown there.
  • FIGS. 10 to 12 show a possibility according to which the robot 48 for the unlocking process is equipped with a release tool 82.
  • This has a release element in the form of a ramp-shaped fork 84 (see Figure 11), which can be pushed under the trigger head 18 and this raises it. In this way, the permanent magnet body 14 is lifted with the assistance of the spring elements 22 and in the held raised position so that the profile element 10 can be removed to the side.
  • Figure 11 shows that in the region of the gripper body 56 in a horizontal guide 86, two carriages 88 are mounted reciprocally movable in opposite directions, each of which carries a release tool 82. If the two release tools 82 in the direction of the axis of rotation. 50 are moved, the ramp-shaped forks 84 engage under the two tripping heads 18, so that the profile elements 10 are unlocked by lifting the permanent magnet body 14. In this position, the two forks 84 hold the profile element 10 during the subsequent onward transport to the cleaning installation 52 or into the magazine 30.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Moulds, Cores, Or Mandrels (AREA)
  • Manipulator (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Crystals, And After-Treatments Of Crystals (AREA)

Claims (12)

  1. Procédé pour produire des éléments en béton sur au moins une table de coffrage, caractérisé par l'utilisation d'au moins un robot programmable (48), lequel prélève dans un magasin (30) des éléments profilés de bordure (10), avec aimants permanents intégrés (14), fixables magnétiquement sur la table de coffrage (20), les dépose avec précision sur la table de coffrage (20) et active ensuite les aimants permanents (14).
  2. Procédé selon la revendication 1, caractérisé par le fait que le robot (48) active les aimants permanents (14) à l'aide d'un outil de pose (76) verticalement déplaçable qui appuie sur une tête de déclenchement (18) en saillie sur la surface supérieure (24) de l'élément profilé (10), cette tête de déclenchement (18) amenant l'aimant permanent (14), intégré dans l'élément (10), en contact avec la surface supérieure de la table de coffrage (20).
  3. Procédé selon la revendication 2, caractérisé par le fait que le robot (48), après la dépose précise de tous les éléments profilés (10), saisit ou met en position l'outil de pose (76) et active tous les aimants permanents (14).
  4. Procédé selon la revendication 1, caractérisé par le fait que le robot (48), après la coulée et le durcissement des éléments en béton, débloque les aimants permanents (14), soulève les éléments profilés (14) de la table de coffrage (20) et les remet, après nettoyage, dans le magasin (30).
  5. Procédé selon la revendication 4, caractérisé par le fait que le robot (48) est équipé pour l'opération de déblocage d'un outil de déblocage (82) qui relève une tête de déclenchement (18) reliée à l'aimant permanent (14) et en saillie sur la surface supérieure (24) de l'élément profilé (10), de sorte que l'aimant permanent (14) intégré dans l'élément profilé (10) est soulevé de la surface supérieure de la table de coffrage (20).
  6. Procédé selon la revendication 5, caractérisé par le fait que l'outil de déblocage (82) exécute ensuite le transport de remise en magasin des éléments profilés (10).
  7. Dispositif pour réaliser le procédé selon une des revendications précédentes, comprenant au moins une table de coffrage et au moins un robot programmable muni d'une tête de préhension orientable autour d'un axe vertical pour saisir les éléments profilés de bordure fixables magnétiquement sur la table de coffrage, caractérisé par le fait que la tête de préhension (56) est construite de manière à saisir les éléments profilés (10), l'outil de pose (76) ou l'outil de déblocage (82).
  8. Dispositif selon la revendication 7, caractérisé par le fait que l'outil de pose(76) est composé d'un longeron (78) portant une tête de pression (80) pour actionner la tête de déclenchement (18).
  9. Dispositif selon la revendication 8, caractérisé par le fait que la tête de préhension (56) porte deux grappins (58) pour saisir simultanément un élément profilé (10) ou le longeron (78) de l'outil de pose (76).
  10. Dispositif selon la revendication 6, caractérisé par le fait que l'outil de déblocage (82) possède un élément de déblocage apte à être passé sous la tête de déclenchement (18) et à la soulever.
  11. Dispositif selon la revendication 10, caractérisé par le fait que l'élément de déblocage se présente sous forme d'une fourchette oblique (84).
  12. Dispositif selon la revendication 10 ou 11, caractérisé par le fait que la tête de préhension (56) possède deux grappins (58) déplaçables en opposition, chacun ayant un élément de déblocage de la tête de déclenchement (18).
EP01112543A 2000-08-09 2001-05-23 Procédé et dispositif pour la fabrication d'éléments en béton Revoked EP1179401B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10038757 2000-08-09
DE10038757A DE10038757B4 (de) 2000-08-09 2000-08-09 Verfahren zur Herstellung von Betonfertigteilen

Publications (3)

Publication Number Publication Date
EP1179401A2 EP1179401A2 (fr) 2002-02-13
EP1179401A3 EP1179401A3 (fr) 2003-05-21
EP1179401B1 true EP1179401B1 (fr) 2006-04-19

Family

ID=7651775

Family Applications (1)

Application Number Title Priority Date Filing Date
EP01112543A Revoked EP1179401B1 (fr) 2000-08-09 2001-05-23 Procédé et dispositif pour la fabrication d'éléments en béton

Country Status (4)

Country Link
EP (1) EP1179401B1 (fr)
AT (1) ATE323573T1 (fr)
DE (2) DE10038757B4 (fr)
ES (1) ES2261295T3 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102007014254A1 (de) 2007-03-24 2008-09-25 Sommer Anlagentechnik Gmbh Verfahren und Einrichtung zum Positionieren von Randabschal-Profilelementen auf einem Schalungstisch
WO2010019051A1 (fr) * 2008-08-13 2010-02-18 Jan Capjon Fabrication automatisée de structures de coque à grande échelle en matériaux durcissables
DE102010000664A1 (de) 2010-01-05 2011-07-07 Sommer Anlagentechnik GmbH, 84051 Anlage zur Herstellung von Betonfertigteilen

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102006051835B4 (de) * 2006-11-03 2008-07-17 Weckenmann Anlagentechnik Gmbh & Co. Kg Schalungsroboteranordnung zur Herstellung von Betonfertigteilen
AT507211B1 (de) 2009-01-07 2010-03-15 Schlackl Franz Vorrichtung zum herstellen von betonträgern, insbesondere deckenträgern
FI124469B (fi) * 2011-05-25 2014-09-15 Elematic Oy Ab Menetelmä irrotettavan laitayksikön kiinnitysmagneetin irrottamiseksi laitarobotilla sekä laitarobotti
CN102992030B (zh) * 2011-09-09 2015-04-29 中国国际海运集装箱(集团)股份有限公司 集装箱板材自动上料系统
DE202012100153U1 (de) 2012-01-17 2012-02-23 Sommer Anlagentechnik Gmbh Vorrichtung zum Greifen und Vereinzeln von Bauteilen
DE202012103100U1 (de) 2012-08-17 2012-09-11 Sommer Anlagentechnik Gmbh Systemschalungseinrichtung für Innenkonturen von Betonfertigteilen
DE202017100638U1 (de) 2017-02-07 2017-02-21 Vollert Anlagenbau Gmbh Reinigungsstation
WO2018171893A1 (fr) 2017-03-24 2018-09-27 Sommer Anlagentechnik Gmbh Dispositif pour fixer des éléments de paroi en béton dans un coffrage
DE102019200400A1 (de) * 2019-01-15 2020-07-16 Herbert Wintersteiger Verfahren und Vorrichtung zur Positionierung und/oder Entfernung von Fixierungselementen auf/von einer Schalungsunterlage, sowie Fixierungselement zur Verwendung in Kombination mit der Vorrichtung, sowohl einzeln als auch in Kombination als System
DE102020126483B4 (de) 2020-10-09 2022-09-08 B.T. Innovation Gmbh Schaltbare Magnetvorrichtung und System, umfassend ein Gehäuse und eine schaltbare Magnetvorrichtung
BE1028897B1 (nl) * 2020-12-15 2022-07-19 Eeckhout & Dochters Bvba Werkwijze en inrichting voor de productie van breedvloerplaten

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3158287B2 (ja) * 1991-05-13 2001-04-23 旭化成株式会社 可動仕切板の移動装置
DE4129368C2 (de) * 1991-09-04 1997-09-11 Weckenmann Anlagentechnik Gmbh Einrichtung zur Herstellung von Betonfertigteilen
DE9410444U1 (de) * 1994-06-29 1994-08-25 Weckenmann Anlagentechnik GmbH, 72358 Dormettingen Einrichtung zur Herstellung von Betonfertigteilen
DE19651933C1 (de) * 1996-12-14 1997-11-27 Ebawe Maschinenbau Gmbh Verfahren zum Einschalen von Betonfertigteil-Formen mit einem Schalungsroboter
DE10002993A1 (de) * 1999-09-24 2000-07-06 Georg Weidner Stapelbare Fixiervorrichtung für Schalungszwecke
DE29920866U1 (de) * 1999-12-01 2000-01-27 Reymann Technik GmbH, 68766 Hockenheim Schalungssystem für Betonfertigteile
AT5819U1 (de) * 2001-12-12 2002-12-27 Ebawe Anlagentechnik Gmbh Einrichtung zum anheben und/oder zum transport und/oder zum absetzen mindestens eines schalungselementes

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102007014254A1 (de) 2007-03-24 2008-09-25 Sommer Anlagentechnik Gmbh Verfahren und Einrichtung zum Positionieren von Randabschal-Profilelementen auf einem Schalungstisch
EP1974883A2 (fr) 2007-03-24 2008-10-01 Sommer Anlagentechnik GmbH Procédé et dispositif de positionnement d'éléments de coffrage de bordure sur une table de moulage
WO2010019051A1 (fr) * 2008-08-13 2010-02-18 Jan Capjon Fabrication automatisée de structures de coque à grande échelle en matériaux durcissables
DE102010000664A1 (de) 2010-01-05 2011-07-07 Sommer Anlagentechnik GmbH, 84051 Anlage zur Herstellung von Betonfertigteilen
EP2361739A1 (fr) 2010-01-05 2011-08-31 Sommer Anlagentechnik GmbH Installation destinée à la fabrication de préfabriqués en béton

Also Published As

Publication number Publication date
ES2261295T3 (es) 2006-11-16
DE10038757A1 (de) 2002-02-21
ATE323573T1 (de) 2006-05-15
EP1179401A2 (fr) 2002-02-13
EP1179401A3 (fr) 2003-05-21
DE50109531D1 (de) 2006-05-24
DE10038757B4 (de) 2012-10-18

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