CN111248495A - Firmware for high temperature-resistant diversion for filter and manufacturing method thereof - Google Patents
Firmware for high temperature-resistant diversion for filter and manufacturing method thereof Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 9
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000003546 flue gas Substances 0.000 claims abstract description 8
- 238000001816 cooling Methods 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 82
- 238000001125 extrusion Methods 0.000 claims description 50
- 238000000034 method Methods 0.000 claims description 39
- 239000004793 Polystyrene Substances 0.000 claims description 24
- 229920002223 polystyrene Polymers 0.000 claims description 24
- 239000002994 raw material Substances 0.000 claims description 23
- 239000011347 resin Substances 0.000 claims description 23
- 229920005989 resin Polymers 0.000 claims description 23
- 238000000465 moulding Methods 0.000 claims description 19
- 239000003795 chemical substances by application Substances 0.000 claims description 17
- 238000003860 storage Methods 0.000 claims description 17
- 229920001187 thermosetting polymer Polymers 0.000 claims description 17
- 239000003292 glue Substances 0.000 claims description 15
- 239000007787 solid Substances 0.000 claims description 14
- 229920001131 Pulp (paper) Polymers 0.000 claims description 13
- 239000002699 waste material Substances 0.000 claims description 13
- 238000002156 mixing Methods 0.000 claims description 9
- 235000019504 cigarettes Nutrition 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 7
- 239000000779 smoke Substances 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 5
- 229920001971 elastomer Polymers 0.000 claims description 3
- 238000000227 grinding Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 1
- 239000003517 fume Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000005470 impregnation Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- NIQCNGHVCWTJSM-UHFFFAOYSA-N Dimethyl phthalate Chemical compound COC(=O)C1=CC=CC=C1C(=O)OC NIQCNGHVCWTJSM-UHFFFAOYSA-N 0.000 description 2
- 241000208125 Nicotiana Species 0.000 description 2
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- FBSAITBEAPNWJG-UHFFFAOYSA-N dimethyl phthalate Natural products CC(=O)OC1=CC=CC=C1OC(C)=O FBSAITBEAPNWJG-UHFFFAOYSA-N 0.000 description 1
- 229960001826 dimethylphthalate Drugs 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/04—Tobacco smoke filters characterised by their shape or structure
- A24D3/043—Tobacco smoke filters characterised by their shape or structure with ventilation means, e.g. air dilution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0022—Combinations of extrusion moulding with other shaping operations combined with cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/12—Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0003—Producing profiled members, e.g. beams
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
Description
技术领域technical field
本申请涉及过滤嘴降温技术领域,特别涉及为一种耐高温导流用于过滤嘴的固件及其制造方法。The present application relates to the technical field of filter tip cooling, and in particular, to a high-temperature-resistant flow guide firmware used for a filter tip and a manufacturing method thereof.
背景技术Background technique
现有的烟草卷烟过滤嘴中的固件为中间挖空的圆柱体,其通过挖空部分来导流烟气,然而这种通过中间大通孔的导流方式会聚集热气,使得烟草加热不燃烧时会产生极高温度的热气传递至烟嘴,当人体口腔接触烟嘴时会使人感觉烫嘴,造成人身安全的问题,且给使用者留下不好的体验;The firmware in the existing tobacco cigarette filter is a hollowed-out cylinder in the middle, which guides the smoke through the hollowed-out part. However, this guideway through the large through hole in the middle will gather hot air, so that the tobacco will not burn when heated. The extremely high temperature hot air is transmitted to the cigarette holder. When the human mouth touches the cigarette holder, it will make people feel hot, causing personal safety problems and leaving users with a bad experience;
现有技术CN201920182240.6公开了一种耐高温导流烟气的固件,能够有效的解决上述问题,其的结构为中空的圆柱体,圆柱体外侧排布气通道,圆柱体的中空空间内固定有板件,且板件中心开设通孔,结构具体参考附图1;The prior art CN201920182240.6 discloses a high temperature resistant flue gas guide firmware, which can effectively solve the above problems. There is a plate, and the center of the plate is provided with a through hole, and the structure is specific to Figure 1;
但现有的过滤嘴固件因为结构的过于复杂,导致生产制作的速率过慢。However, the existing filter firmware is too complicated in structure, resulting in a slow production rate.
发明内容SUMMARY OF THE INVENTION
本申请旨在解决现有过滤嘴固件的结构复杂,生产制作速率慢的技术问题,提供一种耐高温导流用于过滤嘴的固件及其制造方法。The present application aims to solve the technical problems of the complex structure and slow production rate of the existing filter tip firmware, and provides a high temperature resistant flow guide firmware and a manufacturing method thereof.
本申请为解决技术问题采用如下技术手段:The present application adopts the following technical means for solving the technical problem:
本申请提供一种耐高温导流用于过滤嘴的固件,置于烟过滤嘴中,包括主体,所述主体包括第一端部、第二端部、及连接所述第一端部和所述第二端部的侧部,所述第一端部与第二端部之间具有实体部,所述侧部上设有至少一个用于导流烟气的气通道。The present application provides a high-temperature-resistant and flow-guided firmware for a filter, which is placed in a cigarette filter and includes a main body, the main body includes a first end, a second end, and a connection between the first end and the first end. On the side parts of the two end parts, there is a solid part between the first end part and the second end part, and at least one gas channel for guiding the flue gas is provided on the side parts.
进一步地,一通孔穿过所述第一端部、实体部和第二端部。Further, a through hole passes through the first end portion, the solid portion and the second end portion.
进一步地,所述通孔垂直穿过所述第一端部、实体部和第二端部。Further, the through hole vertically passes through the first end portion, the solid portion and the second end portion.
进一步地,所述气通道包括多个,多个所述气通道等距地排列在所述侧部上。Further, the air passages include a plurality of air passages, and the plurality of air passages are arranged on the side portion at equal distances.
进一步地,所述气通道为直线型或曲线型。Further, the air passage is linear or curvilinear.
进一步地,所述固件材料为软胶。Further, the firmware material is soft glue.
本申请提出一种耐高温导流用于过滤嘴的固件的连续性挤出成型方法,用于制作上述的耐高温导流用于过滤嘴的固件,采用挤出成型装置制作耐高温导流用于过滤嘴的固件,所述挤出成型装置包括壳体、入料口、挤出柱、电机和成型模具;所述入料口设在壳体上且导通至壳体内的空腔,所述挤出柱设于空腔中并与电机连接,所述电机驱动挤出柱转动以通过设于挤出柱表面上的刃片将原料挤出空腔,在原料挤出空腔的端部位置设置成型模具作为出料口;所述挤出成型方法包括:The present application proposes a continuous extrusion molding method for high-temperature-resistant flow-guided firmware for filter tips, which is used to manufacture the above-mentioned high-temperature-resistant flow-guided firmware for filter tips, and an extrusion molding device is used to manufacture high-temperature-resistant flow-guided components for filter tips. The fixture, the extrusion molding device includes a shell, a feeding port, an extrusion column, a motor and a molding die; the feeding port is provided on the shell and leads to the cavity in the shell, and the extrusion The column is arranged in the cavity and is connected with a motor, the motor drives the extrusion column to rotate to extrude the raw material out of the cavity through the blade provided on the surface of the extrusion column, and the molding is set at the end position of the extrusion cavity of the raw material The mold is used as a discharge port; the extrusion molding method includes:
将原料从所述入料口倒入至空腔内,并开启电机;Pour the raw material into the cavity from the feeding port, and turn on the motor;
收纳从所述成型模具中受挤出的初步固件;accommodating preliminary fixtures extruded from the forming die;
对所述初步固件进行等比切割,得到若干过滤嘴固件。The preliminary fasteners are cut in equal proportions to obtain several filter fasteners.
进一步地,所述挤出成型装置包括辅料入口,所述辅料入口为沿壳体表面导通至空腔内的开口,所述将原料从所述入料口倒入至空腔内的步骤之前,包括:Further, the extrusion molding device includes an auxiliary material inlet, and the auxiliary material inlet is an opening leading to the cavity along the surface of the shell, before the step of pouring the raw material into the cavity from the feeding port. ,include:
通过辅料入口向空腔内导入固化剂。The curing agent is introduced into the cavity through the auxiliary material inlet.
进一步地,所述挤出成型装置包括切刀和切刀控制器,所述切刀设于出料口与所述切刀控制器连接,所述挤出成型方法还包括:Further, the extrusion molding device includes a cutter and a cutter controller, the cutter is arranged at the discharge port and connected to the cutter controller, and the extrusion molding method further includes:
调节所述切刀控制器对应控制切刀的切割速率,使切刀在出料口对应的出料位置进行切割转动;Adjust the cutter controller to control the cutting rate of the cutter correspondingly, so that the cutter performs cutting and rotation at the discharge position corresponding to the discharge port;
将原料从所述入料口倒入至空腔内,并开启电机,原料通过成型模具后受到切刀的等比切割,得到若干过滤嘴固件。The raw material is poured into the cavity from the feeding port, and the motor is turned on. After the raw material passes through the molding die, it is cut in equal proportion by the cutter to obtain a number of filter nozzle firmware.
本申请还提出一种制成上述耐高温导流用于过滤嘴的固件的采用模具的耐高温导流用于过滤嘴的固件制造方法,包括:The present application also proposes a method for manufacturing the above-mentioned high-temperature-resistant flow-resistant and flow-resistant firmware for the filter using a mold, including:
准备聚苯乙烯、木浆、固化剂和废旧胶,并均放在混合机内进行混合与浸渍,随后脱水,形成胶状物料后加入热固性树脂,得到胶状形态的初步物料;Prepare polystyrene, wood pulp, curing agent and waste glue, put them in a mixer for mixing and impregnation, then dehydrate to form a colloidal material and then add thermosetting resin to obtain a preliminary material in a colloidal form;
将所述初步物料放入球磨机内,采用预设速度对初步物料进行混合研磨,以将初步物料内的较大颗粒物进行粉碎以及使所述热固性树脂与聚苯乙烯充分混溶;Putting the preliminary material into a ball mill, and mixing and grinding the preliminary material at a preset speed to pulverize the larger particles in the preliminary material and make the thermosetting resin and polystyrene fully miscible;
将混合研磨后的初步物料浇筑至第一模具的各个成型槽中,而剩余初步物料被引流浇筑在第二模具的各个成型槽中,并对第一模具和第二模具进行冷却,从而在第一模具与第二模具的各个成型槽内形成成型固件;The mixed and ground preliminary material is poured into each forming groove of the first mold, and the remaining preliminary material is poured into each forming groove of the second mold by drainage, and the first mold and the second mold are cooled, so that the first mold and the second mold are cooled. Forming fixtures are formed in each forming groove of a mold and a second mold;
收集指定数量的成型固件构成收纳盒,再对收纳盒内的成型固件进行加热检测,判断是否存在聚苯乙烯和树脂烟的散发,若否,则视收纳盒内成型固件为成品,从而得到耐高温导流用于过滤嘴的固件。Collect a specified number of molded firmware to form a storage box, and then perform heating and detection on the molded firmware in the storage box to determine whether there is polystyrene and resin fumes emitted. High temperature diversion is used for the firmware of the filter.
进一步地,所述第一模具包括顶层与底层,顶层由载板和若干成型槽构成,所述载板为网透板,底层与顶层成斜面相接,透过载板的剩余初步物料通过底层的斜面引流,导入至第二模具。Further, the first mold includes a top layer and a bottom layer, the top layer is composed of a carrier plate and a plurality of forming grooves, the carrier plate is a mesh transparent plate, the bottom layer is connected to the top layer in an inclined plane, and the remaining preliminary material passing through the carrier plate passes through the bottom layer. The inclined surface is drained and introduced into the second mold.
进一步地,所述第一模具的顶层与底层的连接边具有第一活动轴,使顶层可以活动翻转,而底层固定;Further, the connecting edge of the top layer and the bottom layer of the first mold has a first movable axis, so that the top layer can be flipped movably and the bottom layer is fixed;
所述第二模具与底层的连接边上设有第二活动轴,且底层中间位置为中空,第二模具可以通过第二活动轴进行翻转且穿过底层的中空位置。A second movable shaft is arranged on the connecting edge of the second mold and the bottom layer, and the middle position of the bottom layer is hollow, and the second mold can be turned over by the second movable axis and pass through the hollow position of the bottom layer.
进一步地,所述剩余初步物料被引流浇筑在第二模具的各个成型槽中的步骤之后,还包括:Further, after the step that the remaining preliminary material is poured into each forming groove of the second mold, it also includes:
若所述剩余初步物料导入至第二模具的各个成型槽之后,还剩余部分初步物料时,将剩余部分初步物料进行导出作为所述废旧胶。If after the remaining preliminary material is introduced into each forming groove of the second mold, when there is still a part of the preliminary material, the remaining preliminary material is exported as the waste glue.
本申请提供了耐高温导流用于过滤嘴的固件及其制造方法,具有以下有益效果:The present application provides a high-temperature-resistant flow guide for a filter and a manufacturing method thereof, which has the following beneficial effects:
准备聚苯乙烯、木浆、固化剂和废旧胶,并均放在混合机内进行混合与浸渍,随后脱水,形成胶状物料后加入热固性树脂,得到胶状形态的初步物料;将初步物料放入球磨机内,采用预设速度对初步物料进行混合研磨,以将初步物料内的较大颗粒物进行粉碎以及使热固性树脂与聚苯乙烯充分混溶;将混合研磨后的初步物料浇筑至第一模具的各个成型槽中,而剩余初步物料被引流浇筑在第二模具的各个成型槽中,并对第一模具和第二模具进行冷却,从而在第一模具与第二模具的各个成型槽内形成初步固件;第一模具与第二模具冷却后进行翻转,翻转后的各个成型槽与一一对应的顶出针嵌合,以通过顶出针将成型槽内的初步固件顶出;采集初步固件,并对初步固件进行切割,得到成型固件,一初步固件受切割后形成若干成型固件;收集指定数量的成型固件构成收纳盒,再对收纳盒内的成型固件进行加热检测,判断是否存在聚苯乙烯和树脂烟的散发,若否,则视收纳盒内成型固件为成品,从而得到耐高温导流用于过滤嘴的固件;本方法中对过滤嘴固件进行充分的安全性检测,保证过滤嘴固件的成品安全性,重要的是生产效率得到了极大的提升,相对于现有技术CN201920182240.6公开的一种耐高温导流烟气的固件的产能而言提升了近10倍(300万余比3000万余),并且还能对初步物料进行循环利用。Prepare polystyrene, wood pulp, curing agent and waste glue, and place them in a mixer for mixing and impregnation, and then dehydrate to form a colloidal material and then add thermosetting resin to obtain a preliminary material in a colloidal form; put the preliminary material in Enter the ball mill, mix and grind the preliminary material at a preset speed to pulverize the larger particles in the preliminary material and make the thermosetting resin and polystyrene fully miscible; pour the mixed and ground preliminary material into the first mold The remaining preliminary materials are poured into each forming groove of the second mold, and the first mold and the second mold are cooled, so as to form in each forming groove of the first mold and the second mold. Preliminary firmware; the first mold and the second mold are turned over after cooling, and each of the inverted molding grooves is fitted with a one-to-one corresponding ejector pin, so as to eject the preliminary firmware in the molding groove through the ejector pin; collect the preliminary firmware , and cut the preliminary firmware to obtain the forming firmware. A preliminary firmware is cut to form a number of forming firmware; a specified number of forming firmware is collected to form a storage box, and then the forming firmware in the storage box is heated and tested to determine whether there is polystyrene The emission of ethylene and resin smoke, if not, the firmware formed in the storage box is regarded as the finished product, so as to obtain the firmware for high temperature resistance and diversion for the filter tip; in this method, the filter tip firmware is fully tested for safety to ensure the finished product of the filter tip firmware Safety, the most important thing is that the production efficiency has been greatly improved, which is nearly 10 times higher than the production capacity of a high temperature resistant flue gas diversion firmware disclosed in the prior art CN201920182240.6 (more than 3 million compared to 3000). More than 10,000), and can also recycle the initial materials.
附图说明Description of drawings
图1为本申请提供的耐高温导流用于过滤嘴的固件一实施例中的结构示意图;FIG. 1 is a schematic structural diagram of an embodiment of the high temperature resistant flow guide provided by the application for the firmware of the filter tip;
图2,为本申请提出的用于执行耐高温导流用于过滤嘴的固件的连续性挤出成型方法的挤出成型装置的结构剖面图;FIG. 2 is a structural cross-sectional view of an extrusion molding device proposed by the application for performing a continuous extrusion molding method for high-temperature-resistant diversion of a firmware for a filter;
图3,为本申请提出的用于执行耐高温导流用于过滤嘴的固件的连续性挤出成型方法的挤出成型装置另一个实施例的结构正视图;FIG. 3 is a front view of the structure of another embodiment of the extrusion molding device proposed by the application for performing the continuous extrusion molding method of the high temperature resistant flow guide for the firmware of the filter;
图4为本申请提出的采用模具的耐高温导流用于过滤嘴的固件制造方法的流程示意图;4 is a schematic flowchart of a method for manufacturing a firmware for a filter using a high temperature resistant flow guide of a mold proposed by the application;
图5为本申请提供的采用模具的耐高温导流用于过滤嘴的固件制造方法一实施例中的第一模具与第二模具的结构侧面图;5 is a side view of the structure of a first mold and a second mold in an embodiment of a method for manufacturing a firmware for a filter with a high temperature resistant flow guide provided by the application;
图6为本申请提供的采用模具的耐高温导流用于过滤嘴的固件制造方法一实施例中的第一模具或第二模的结构俯视图;6 is a top view of the structure of a first mold or a second mold in an embodiment of a method for manufacturing a firmware with a mold for high temperature resistant flow guide provided by the application;
图7为本申请提供的采用模具的耐高温导流用于过滤嘴的固件制造方法另一实施例中的第一模具和/或第二模具的结构侧面图;7 is a side view of the structure of the first mold and/or the second mold in another embodiment of the method for manufacturing a firmware with a mold for high temperature-resistant flow guide for a filter provided by the application;
图8为本申请提供的采用模具的耐高温导流用于过滤嘴的固件制造方法一实施例中的第一模具与第二模具的连接结构示意图。FIG. 8 is a schematic diagram of the connection structure of the first mold and the second mold in an embodiment of the method for manufacturing a firmware for a filter with a mold for high temperature-resistant flow guide provided by the present application.
本申请为目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization, functional features and advantages of the purpose of the present application will be further described with reference to the accompanying drawings in conjunction with the embodiments.
具体实施方式Detailed ways
应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。It should be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application.
下面将结合本申请的实施例中的附图,对本申请的实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the implementations. example. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“包括”、“包含”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其他步骤或单元。在本申请的权利要求书、说明书以及说明书附图中的术语,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体/操作/对象与另一个实体/操作/对象区分开来,而不一定要求或者暗示这些实体/操作/对象之间存在任何这种实际的关系或者顺序。It should be noted that the terms "comprising", "comprising" and "having" in the description and claims of the present application and the above-mentioned drawings, as well as any modifications thereof, are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units is not limited to the listed steps or units, but optionally also includes unlisted steps or units, or optionally also includes For other steps or units inherent to these processes, methods, products or devices. Terms in the claims, description, and drawings of this application, relational terms such as "first" and "second", etc., are only used to associate one entity/operation/object with another entity/operation/ Objects are distinguished without necessarily requiring or implying any such actual relationship or ordering between these entities/operations/objects.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其他实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其他实施例相结合。Reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The appearance of the phrase in various places in the specification is not necessarily all referring to the same embodiment, nor is it a separate or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
参考附图1,为本申请一实施例中的耐高温导流用于过滤嘴的固件的结构示意图;Referring to FIG. 1 , it is a schematic structural diagram of a firmware used for a high temperature-resistant flow guide for a filter according to an embodiment of the application;
本说明提出一种耐高温导流用于过滤嘴的固件,置于烟过滤嘴中用于倒流烟气,降低烟过滤嘴及烟气的温度,且不会影响烟气质量口感舒适,其包括主体,主体包括第一端部11、第二端部12、及连接第一端部11和第二端部12的侧部15,第一端部11与第二端部12之间具有实体部13,侧部15上设有至少一个用于导流烟气的气通道14。This description proposes a high-temperature-resistant flow guide firmware for a filter tip, which is placed in a cigarette filter tip for backflow of smoke, reduces the temperature of the cigarette filter tip and the smoke, and does not affect the quality and taste of the smoke, which includes a main body, a main body It includes a
进一步地,一通孔16穿过第一端部11、实体部13和第二端部12,且优选该通孔16垂直的穿过第一端部11、实体部13和第二端部12。Further, a through
进一步地,气通道14包括多个,多个气通道14等距地排列在侧部15上。Further, the
进一步地,气通道14为直线型或曲线型。Further, the
进一步地,固件材料为软胶。Further, the firmware material is soft glue.
具体的,本申请的耐高温导流用于过滤嘴的固件与传统固件相比,在材料上更加的软性,其采用的软胶由备聚苯乙烯、木浆、固化剂、废旧胶和热固性树脂构成;通过对过滤嘴固件进行软化能够提升烟过滤嘴的震动缓冲能力,且容易制作,因为现有的过滤嘴固件采用的硬制胶在成型后需要控制精准的冷却温度,效率过慢。Specifically, the high-temperature-resistant flow guide of the present application is more flexible in material than the traditional firmware, and the soft glue used is composed of polystyrene, wood pulp, curing agent, waste glue and thermosetting It is composed of resin; by softening the filter firmware, the vibration buffering ability of the cigarette filter can be improved, and it is easy to manufacture, because the hard glue used in the existing filter firmware needs to control the precise cooling temperature after molding, and the efficiency is too slow.
并且,本申请因为是在第一端部11与第二端部12之间设置实体部13,无需制作收纳等凹槽,极大的提升了过滤嘴固件的生产效率。In addition, because the
为制作上述提及的耐高温导流用于过滤嘴的固件,本申请提出一种耐高温导流用于过滤嘴的固件的连续性挤出成型方法;In order to make the above-mentioned high-temperature-resistant flow-guided fasteners for filters, the present application proposes a continuous extrusion molding method for high-temperature-resistant flow-guided fasteners used for filters;
参考附图2,为本申请提出的用于执行耐高温导流用于过滤嘴的固件的连续性挤出成型方法的挤出成型装置的结构剖面图,采用挤出成型装置制作耐高温导流用于过滤嘴的固件;Referring to FIG. 2, it is a structural cross-sectional view of the extrusion molding device proposed by the application for performing the continuous extrusion molding method for high temperature resistant flow guide for the firmware of the filter, using the extrusion molding device to make high temperature resistant flow guide firmware for the filter;
挤出成型装置包括壳体5、入料口51、挤出柱53、电机52和成型模具55;入料口51设在壳体5上且导通至壳体5内的空腔,挤出柱53设于空腔中并与电机52连接,电机52驱动挤出柱53转动以通过设于挤出柱53表面上的刃片54将原料挤出空腔,在原料挤出空腔的端部位置设置成型模具55作为出料口;The extrusion molding device includes a
上述成型模具55上开设有若干个与耐高温导流用于过滤嘴的固件适配的凹槽551,当原料受挤出穿过成型模具55时,通过若干凹槽551将原料挤压形变为耐高温导流用于过滤嘴的固件的外形,需要说明,此时构成的耐高温导流用于过滤嘴的固件实体部未开设通孔。The above-mentioned forming
上述电机52驱动挤出柱53进行转动,电机52设置在壳体5内部;挤出柱53上设有若干个刃片54,若干刃片54一端与挤出柱53连接,而其另一端与构成空腔的壳体5内壁抵接,从而通过挤出柱53的转动,能使刃片54转动进而将原料进行挤出。The above-mentioned
挤出成型方法包括:Extrusion molding methods include:
将原料从入料口51倒入至空腔内,并开启电机52;Pour the raw material into the cavity from the feeding
收纳从成型模具55中受挤出的初步固件;accommodating preliminary fixtures extruded from the forming
对初步固件进行等比切割,得到若干过滤嘴固件。The preliminary firmware is cut in equal proportions to obtain several filter firmware.
需要说明,在挤出成型装置内部设置有模芯等对固件进行成孔的现有结构,当将原料导入至挤出成型装置的内部空腔后,通过挤出柱53进行挤出,所最终挤出的固件其自备通孔,随后对初步固件进行切割后,得到若干过滤嘴固件。It should be noted that there is a conventional structure such as a die core to form holes for the fasteners inside the extrusion molding device. After the raw materials are introduced into the internal cavity of the extrusion molding device, they are extruded through the
在一个实施例中,挤出成型装置包括辅料入口,辅料入口为沿壳体5表面导通至空腔内的开口,将原料从入料口51倒入至空腔内的步骤之前,包括:通过辅料入口向空腔内导入固化剂。In one embodiment, the extrusion molding device includes an auxiliary material inlet, and the auxiliary material inlet is an opening that leads to the cavity along the surface of the
通过加入固化剂,在将原料从成型模具55挤出时,能够使原料固化成为初步固件。By adding the curing agent, when the raw material is extruded from the molding die 55 , the raw material can be solidified into a preliminary firmware.
参考附图3,为本申请提出的用于执行耐高温导流用于过滤嘴的固件的连续性挤出成型方法的挤出成型装置另一个实施例的结构正视图;挤出成型装置包括切刀56和切刀56控制器,切刀56设于出料口与切刀56控制器连接,挤出成型方法还包括:Referring to FIG. 3 , it is a front view of the structure of another embodiment of the extrusion molding device proposed by the application for performing the continuous extrusion molding method of the high temperature resistant flow guide for the firmware of the filter; the extrusion molding device includes a
调节切刀56控制器对应控制切刀56的切割速率,使切刀56在出料口对应的出料位置进行切割转动;Adjust the
将原料从入料口51倒入至空腔内,并开启电机52,原料通过成型模具55后受到切刀56的等比切割,得到若干过滤嘴固件。The raw material is poured into the cavity from the feeding
通过模芯对挤出成型装置内的原料进行塑性,以形成具有通孔的初步固件,再进行切刀56的等比切割后,形成过滤嘴固件,从而实现连续性挤出成型。The raw material in the extrusion molding device is plasticized through the die core to form a preliminary fixture with through holes, and after equal-proportional cutting by the
参考附图4,为本申请提出的一种采用模具的耐高温导流用于过滤嘴的固件制造方法的流程示意图;Referring to FIG. 4 , it is a schematic flow chart of a method for manufacturing a firmware for a filter using a high temperature resistant flow guide of a mold proposed by the application;
一种采用模具的耐高温导流用于过滤嘴的固件制造方法,包括:A method for manufacturing a firmware for a filter with a high temperature resistant flow guide using a mold, comprising:
S100,准备聚苯乙烯、木浆、固化剂和废旧胶,并均放在混合机内进行混合与浸渍,随后脱水,形成胶状物料后加入热固性树脂,得到胶状形态的初步物料;S100, prepare polystyrene, wood pulp, curing agent and waste glue, put them in a mixer for mixing and impregnation, then dehydrate, form a colloidal material, and then add a thermosetting resin to obtain a preliminary material in a colloidal form;
步骤S100为制作过滤嘴固件前的预处理过程,准备聚苯乙烯、木浆、固化剂和废旧胶放置于混合机中进行混合与浸渍,等待60s后,对聚苯乙烯、木浆、固化剂和废旧胶的混合物进行脱水,从而得到胶状物料,随后,向胶状物料中加入热固性数值,使得胶状物料分子结构黏结,得到粘稠胶状形态的初步物料;Step S100 is the pretreatment process before making the filter firmware, preparing polystyrene, wood pulp, curing agent and waste glue to be placed in the mixer for mixing and dipping, and after waiting for 60s, the polystyrene, wood pulp, curing agent and The mixture of waste rubber is dehydrated to obtain a colloidal material, and then a thermosetting value is added to the colloidal material to bond the molecular structure of the colloidal material to obtain a preliminary material in a viscous colloidal form;
上述的聚苯乙烯:木浆:固化剂:热固性树脂的质量占比系数为,聚苯乙烯1%~5%:木浆1%~5%:固化剂10%~20%:热固性树脂30%~50%,余量用比例为废旧胶30%:水70%进行补液。The above-mentioned polystyrene: wood pulp: curing agent: thermosetting resin mass ratio coefficient is, polystyrene 1% to 5%: wood pulp 1% to 5%: curing agent 10% to 20%: thermosetting resin 30% ~ 50%, and the balance is 30% waste glue: 70% water for rehydration.
上述木浆为含水量17%的稠状木浆,其因含水量较高,易于固化剂和废旧胶饱和;采用上述固化剂使热固性树脂与聚苯乙烯之间发生粘合硬化关系。The above-mentioned wood pulp is thick wood pulp with a water content of 17%, which is easy to be saturated with curing agent and waste glue due to its high water content; the above-mentioned curing agent is used to make the thermosetting resin and polystyrene bond and harden.
需要说明,在上述胶状物料加入热固性树脂之后,进行蒸汽处理,整个过程开蒸汽一个消逝,蒸汽压强控制在0.1~0.3Mpa之间,温度控制在65~70摄氏度之间,从而出料的初步物料PH值为6.8以上,含水量小于30%。It should be noted that after the above-mentioned colloidal material is added to the thermosetting resin, it is subjected to steam treatment, and the steam is turned on and disappears in the whole process. The steam pressure is controlled between 0.1 and 0.3 Mpa, and the temperature is controlled between 65 and 70 degrees Celsius. The PH value of the material is above 6.8, and the water content is less than 30%.
S200,将初步物料放入球磨机内,采用预设速度对初步物料进行混合研磨,以将初步物料内的较大颗粒物进行粉碎以及使热固性树脂与聚苯乙烯充分混溶;S200, put the preliminary material into the ball mill, and mix and grind the preliminary material at a preset speed, so as to pulverize the larger particles in the preliminary material and make the thermosetting resin and polystyrene fully miscible;
在处理得到初步物料之后,将初步物料放入球磨机内,采用预设的速度对其进行混合研磨;具体的,向球磨机内投放苯二甲酸二甲脂和硬脂酸锌,然后投放钛白粉,将球磨机的转速调节至18~20转/分,运转3小时,在经过球磨的充分运转后,实现热固性树脂容易分散,同时改善初步物料的脱膜性能以及流动性。After processing to obtain the preliminary material, put the preliminary material into the ball mill, and mix and grind it at a preset speed; specifically, put dimethyl phthalate and zinc stearate into the ball mill, and then put titanium dioxide, Adjust the rotation speed of the ball mill to 18-20 rpm and run it for 3 hours. After the ball mill is fully operated, the thermosetting resin can be easily dispersed, and the release performance and fluidity of the initial material can be improved at the same time.
S300,将混合研磨后的初步物料浇筑至第一模具21的各个成型槽24中,而剩余初步物料被引流浇筑在第二模具3的各个成型槽24中,并对第一模具21和第二模具3进行冷却,从而在第一模具21与第二模具3的各个成型槽24内形成成型固件;S300, the mixed and ground preliminary materials are poured into each forming groove 24 of the
参考附图5,为本申请提供的采用模具的耐高温导流用于过滤嘴的固件制造方法一实施例中的第一模具21与第二模具3的结构侧面图;Referring to FIG. 5, it is a structural side view of the
为了实现过滤嘴固件的批量生产,可通过人工或者机器的方式将混合研磨后的初步物料浇筑至第一模具21上,可以通过水平面的震动或者摇匀或者按压等方式使初步物料浇筑在第一模具21上的各个成型槽24中,可以理解,当初步物料量过多时,为了防止初步物料溢出,进而设置第二模具3。In order to realize the mass production of filter firmware, the mixed and ground preliminary materials can be poured onto the
说明,上述成型槽24为耐高温导流用于过滤嘴的固件的嵌合生成槽,通过胶状的初步物料浇筑在该成型槽24上冷却后能够形成本申请上述提供的耐高温导流用于过滤嘴的固件。It should be noted that the above-mentioned forming groove 24 is a high-temperature-resistant diversion for the fitting and forming groove of the firmware of the filter tip, and the gel-like preliminary material is poured on the forming groove 24 and cooled to form the high-temperature diversion provided in the present application. Filter firmware.
S400,收集指定数量的成型固件构成收纳盒,再对收纳盒内的成型固件进行加热检测,判断是否存在聚苯乙烯和树脂烟的散发,若否,则视收纳盒内成型固件为成品,从而得到耐高温导流用于过滤嘴的固件。S400, collect a specified number of molded firmware to form a storage box, and then perform heating detection on the molded firmware in the storage box to determine whether there is emission of polystyrene and resin fumes. If not, the molded firmware in the storage box is regarded as a finished product, thereby Get the high temperature deflector fastener for the filter.
该收纳盒所收集的指定数量为5000个,对收纳盒进行加热,采用现有的检测设备对聚苯乙烯和树脂烟进行监控,以判断收纳盒是否存在聚苯乙烯和树脂烟的散发,有效的保证耐高温导流用于过滤嘴的固件的使用安全性。The designated quantity collected by the storage box is 5,000. The storage box is heated, and the existing detection equipment is used to monitor the polystyrene and resin fumes to determine whether the storage box has the emission of polystyrene and resin fumes, which is effective. The guarantee of high temperature resistant diversion is used for the safety of the filter firmware.
在一个实施例中,剩余初步物料被引流浇筑在第二模具3的各个成型槽24中的步骤之后,还包括:In one embodiment, after the step of pouring the remaining preliminary material into each forming groove 24 of the
若剩余初步物料导入至第二模具3的各个成型槽24之后,还剩余部分初步物料时,将剩余部分初步物料进行导出作为废旧胶。If the remaining preliminary material is introduced into each forming groove 24 of the
目的了为实现初步物料的循环利用。The purpose is to realize the recycling of preliminary materials.
因上述说明提供一实施例,参考附图6,为本申请提供的采用模具的耐高温导流用于过滤嘴的固件制造方法一实施例中的第一模具21或第二模具3的结构俯视图;Due to the above description, an embodiment is provided, referring to FIG. 6 , which is a top view of the structure of the
第一模具21包括顶层与底层22,顶层由载板和若干成型槽24构成,载板为网透板,底层22与顶层成斜面相接,透过载板的剩余初步物料通过底层22的斜面引流,导入至第二模具3。The
因为初步物料经过了球磨机的研磨处理,其胶状流动物质能够穿过上述网楼板从而流向第二模具3。Because the preliminary material has been ground by the ball mill, its colloidal flowing material can pass through the mesh floor and flow to the
具体的,通过斜面两边侧设置的导流管进行引流。Specifically, the drainage is performed through the guide tubes arranged on both sides of the inclined plane.
参考附图7,为本申请提供的采用模具的耐高温导流用于过滤嘴的固件制造方法另一实施例中的第一模具21和/或第二模具3的结构侧面图;Referring to FIG. 7 , it is a structural side view of the
通过设置多个第二模具3,能够实现烟气固体以极高的生产效率进行批量制造。By arranging a plurality of
参考附图8,为本申请提供的采用模具的耐高温导流用于过滤嘴的固件制造方法一实施例中的第一模具21与第二模具3的连接结构示意图。Referring to FIG. 8 , it is a schematic diagram of the connection structure of the
第一模具21的顶层与底层22的连接边具有第一活动轴23,使顶层可以活动翻转,而底层22固定;The connecting edge of the top layer and the
第二模具3与底层22的连接边上设有第二活动轴31,且底层22中间位置为中空,第二模具3可以通过第二活动轴31进行翻转且穿过底层22的中空位置。A second
在另一个实施例中,在上述步骤300之后还包括,第一模具21与第二模具3冷却后进行翻转,翻转后的各个成型槽24与一一对应的顶出针4嵌合,以通过顶出针4将成型槽24内的初步固件顶出;In another embodiment, after the above-mentioned step 300, it further includes that the
因为初步材料被浇筑至第一模具21和/或第二模具3的成型槽24中被冷却固化,从而形成的固体的初步材料,但该固体的初步材料会固定在模具中的成型槽24中,因此需要对第一模具21和第二模具3进行翻转,翻转的最后是顶出针4插入至成型槽24,以将成型后的物料顶出。Because the preliminary material is poured into the forming groove 24 of the
进一步地,采集初步固件,并对初步固件进行切割,得到成型固件,一初步固件受切割后形成若干成型固件。Further, the preliminary firmware is collected, and the preliminary firmware is cut to obtain a formed firmware, and a preliminary firmware is cut to form a plurality of formed firmware.
综上所述,方法为,准备聚苯乙烯、木浆、固化剂和废旧胶,并均放在混合机内进行混合与浸渍,随后脱水,形成胶状物料后加入热固性树脂,得到胶状形态的初步物料;将初步物料放入球磨机内,采用预设速度对初步物料进行混合研磨,以将初步物料内的较大颗粒物进行粉碎以及使热固性树脂与聚苯乙烯充分混溶;将混合研磨后的初步物料浇筑至第一模具21的各个成型槽24中,而剩余初步物料被引流浇筑在第二模具3的各个成型槽24中,并对第一模具21和第二模具3进行冷却,从而在第一模具21与第二模具3的各个成型槽24内形成初步固件;第一模具21与第二模具3冷却后进行翻转,翻转后的各个成型槽24与一一对应的顶出针4嵌合,以通过顶出针4将成型槽24内的初步固件顶出;采集初步固件,并对初步固件进行切割,得到成型固件,一初步固件受切割后形成若干成型固件;收集指定数量的成型固件构成收纳盒,再对收纳盒内的成型固件进行加热检测,判断是否存在聚苯乙烯和树脂烟的散发,若否,则视收纳盒内成型固件为成品,从而得到耐高温导流用于过滤嘴的固件;本方法中对过滤嘴固件进行充分的安全性检测,保证过滤嘴固件的成品安全性,重要的是生产效率得到了极大的提升,相对于现有技术CN201920182240.6公开的一种耐高温导流烟气的固件的产能而言提升了近10倍(300万余比3000万余),并且还能对初步物料进行循环利用。In summary, the method is to prepare polystyrene, wood pulp, curing agent and waste glue, put them in a mixer for mixing and impregnation, and then dehydrate to form a colloidal material and then add thermosetting resin to obtain a colloidal form. put the preliminary material into the ball mill, and mix and grind the preliminary material at a preset speed to pulverize the larger particles in the preliminary material and make the thermosetting resin and polystyrene fully miscible; after mixing and grinding The preliminary material is poured into each forming groove 24 of the
尽管已经示出和描述了本申请的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本申请的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本申请的范围由所附权利要求及其等同物限定。Although the embodiments of the present application have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principles and spirit of the present application and modifications, the scope of this application is defined by the appended claims and their equivalents.
Claims (10)
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