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TW202128039A - Fixing member capable of resisting high-temperature diversion for filter tip and manufacturing method thereof wherein the fixing members can be manufactured at high speed - Google Patents

Fixing member capable of resisting high-temperature diversion for filter tip and manufacturing method thereof wherein the fixing members can be manufactured at high speed Download PDF

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TW202128039A
TW202128039A TW109102611A TW109102611A TW202128039A TW 202128039 A TW202128039 A TW 202128039A TW 109102611 A TW109102611 A TW 109102611A TW 109102611 A TW109102611 A TW 109102611A TW 202128039 A TW202128039 A TW 202128039A
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firmware
mold
diversion
filter
preliminary
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TW109102611A
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Chinese (zh)
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郭凌凌
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郭凌凌
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Abstract

The present application provides a fixing member capable of resisting high-temperature diversion for a filter tip and a manufacturing method thereof, and is applied to the technical field of filter tip cooling. The fixing member capable of resisting high-temperature diversion for a filter tip includes a main body. The main body includes a first end portion, a second end portion, and a side portion for connecting the first end portion and the second end portion. There is a solid portion between the first end portion and the second end portion. The side portion is provided with at least one gas channel for guiding flow of smoke.

Description

一種耐高溫導流用於過濾嘴的固件及其製造方法 Firmware for high temperature resistant diversion for filter tip and manufacturing method thereof

本申請涉及過濾嘴降溫技術領域,特別涉及為一種耐高溫導流用於過濾嘴的固件及其製造方法。 The present application relates to the technical field of filter tip cooling, and in particular to a firmware for filter tip with high temperature resistance and a manufacturing method thereof.

現有的煙草捲煙過濾嘴中的固件為中間挖空的圓柱體,其通過挖空部分來導流煙氣,然而這種通過中間大通孔的導流方式會聚集熱氣,使得煙草加熱不燃燒時會產生極高溫度的熱氣傳遞至煙嘴,當人體口腔接觸煙嘴時會使人感覺燙嘴,造成人身安全的問題,且給使用者留下不好的體驗。 The firmware in the existing tobacco cigarette filter tip is a hollowed-out cylinder, which diverts smoke through the hollowed part. However, this diversion method through the large through hole in the middle will collect hot air, which will cause the tobacco to be heated and not burned. The heat of extremely high temperature is transferred to the cigarette holder, and when the human mouth touches the cigarette holder, it will make the mouth feel hot, causing personal safety problems and leaving a bad experience for the user.

現有技術CN201920182240.6公開了一種耐高溫導流煙氣的固件,能夠有效的解決上述問題,其的結構為中空的圓柱體,圓柱體外側排布氣通道,圓柱體的中空空間內固定有板件,且板件中心開設通孔,結構具體參考附圖1。 The prior art CN201920182240.6 discloses a high-temperature-resistant flue gas diversion firmware, which can effectively solve the above problems. Its structure is a hollow cylinder with air channels arranged on the outside of the cylinder, and a plate is fixed in the hollow space of the cylinder. A through hole is opened in the center of the plate. For the structure, refer to Figure 1 for details.

但現有的過濾嘴固件因為結構的過於複雜,導致 生產製作的速率過慢。 However, the existing filter tip firmware is too complex in structure, resulting in The production rate is too slow.

本申請旨在解決現有過濾嘴固件的結構複雜,生產製作速率慢的技術問題,提供一種耐高溫導流用於過濾嘴的固件及其製造方法。 The present application aims to solve the technical problems of complex structure and slow production rate of the existing filter tip firmware, and to provide a high-temperature-resistant fluid diversion fastener used in the filter tip and a manufacturing method thereof.

本申請為解決技術問題採用如下技術手段: This application adopts the following technical means to solve technical problems:

本申請提供一種耐高溫導流用於過濾嘴的固件,置於煙過濾嘴中,包括主體,所述主體包括第一端部、第二端部、及連接所述第一端部和所述第二端部的側部,所述第一端部與第二端部之間具有實體部,所述側部上設有至少一個用於導流煙氣的氣通道。 The present application provides a high-temperature-resistant diversion member used in a filter, which is placed in a cigarette filter, and includes a main body. The main body includes a first end, a second end, and a connection between the first end and the second end. The side part of the end part is provided with a solid part between the first end part and the second end part, and at least one gas channel for guiding the flue gas is provided on the side part.

進一步地,一通孔穿過所述第一端部、實體部和第二端部。 Further, a through hole penetrates the first end, the solid part and the second end.

進一步地,所述通孔垂直穿過所述第一端部、實體部和第二端部。 Further, the through hole vertically penetrates the first end, the solid part, and the second end.

進一步地,所述氣通道包括多個,多個所述氣通 道等距地排列在所述側部上。 Further, the air passage includes multiple, and multiple air passages Roads are arranged equidistantly on the side.

進一步地,所述氣通道為直線型或曲線型。 Further, the air passage is linear or curvilinear.

進一步地,所述固件材料為軟膠。 Further, the firmware material is soft glue.

本申請提出一種耐高溫導流用於過濾嘴的固件的連續性擠出成型方法,用於製作上述的耐高溫導流用於過濾嘴的固件,採用擠出成型裝置製作耐高溫導流用於過濾嘴的固件,所述擠出成型裝置包括殼體、入料口、擠出柱、電機和成型模具;所述入料口設在殼體上且導通至殼體內的空腔,所述擠出柱設於空腔中並與電機連接,所述電機驅動擠出柱轉動以通過設於擠出柱表面上的刃片將原料擠出空腔,在原料擠出空腔的端部位置設置成型模具作為出料口;所述擠出成型方法包括: This application proposes a continuous extrusion molding method for the filter tip with high temperature resistance and diversion, which is used to make the above-mentioned high temperature resistance diversion for the filter tip. The extrusion molding device is used to make the high temperature resistance diversion for the filter tip. A firmware, the extrusion molding device includes a shell, an inlet, an extrusion column, a motor, and a molding die; the inlet is provided on the shell and is connected to a cavity in the shell, and the extrusion column is provided with In the cavity and connected with the motor, the motor drives the extrusion column to rotate to extrude the raw material out of the cavity through the blade provided on the surface of the extrusion column. A forming die is set at the end of the raw material extrusion cavity as Discharge port; the extrusion molding method includes:

將原料從所述入料口倒入至空腔內,並開啟電機; Pour raw materials into the cavity from the inlet and turn on the motor;

收納從所述成型模具中受擠出的初步固件; Accommodating the preliminary firmware extruded from the molding die;

對所述初步固件進行等比切割,得到若干過濾嘴固件。 Perform equal ratio cutting on the preliminary firmware to obtain a number of filter tip firmware.

進一步地,所述擠出成型裝置包括輔料入口,所 述輔料入口為沿殼體表面導通至空腔內的開口,所述將原料從所述入料口倒入至空腔內的步驟之前,包括: Further, the extrusion molding device includes an auxiliary material inlet, so The auxiliary material inlet is an opening that leads to the cavity along the surface of the shell, and before the step of pouring the raw material into the cavity from the inlet, it includes:

通過輔料入口向空腔內導入固化劑。 The curing agent is introduced into the cavity through the auxiliary material inlet.

進一步地,所述擠出成型裝置包括切刀和切刀控制器,所述切刀設於出料口與所述切刀控制器連接,所述擠出成型方法還包括: Further, the extrusion molding device includes a cutter and a cutter controller, the cutter is arranged at the discharge port and is connected to the cutter controller, and the extrusion molding method further includes:

調節所述切刀控制器對應控制切刀的切割速率,使切刀在出料口對應的出料位置進行切割轉動; Adjusting the cutter controller correspondingly controls the cutting rate of the cutter so that the cutter rotates at the discharge position corresponding to the discharge port;

將原料從所述入料口倒入至空腔內,並開啟電機,原料通過成型模具後受到切刀的等比切割,得到若干過濾嘴固件。 The raw materials are poured into the cavity from the feeding port, and the motor is turned on. After the raw materials pass through the forming mold, they are cut by the equal ratio of the cutter to obtain several filter tip pieces.

本申請還提出一種製成上述耐高溫導流用於過濾嘴的固件的採用模具的耐高溫導流用於過濾嘴的固件製造方法,包括: The present application also proposes a method for manufacturing the above-mentioned high-temperature resistant diversion firmware for filter tips using mold-based high-temperature resistant diversion firmware manufacturing methods, including:

準備聚苯乙烯、木漿、固化劑和廢舊膠,並均放在混合機內進行混合與浸漬,隨後脫水,形成膠狀物料後加入熱固性樹脂,得到膠狀形態的初步物料;將所述初步物料放入球磨機內,採用預設速度對初步物料進行混合研磨,以將初步物料內的較大顆粒物進行粉碎以及使所述熱固性樹脂與聚苯 乙烯充分混溶; Prepare polystyrene, wood pulp, curing agent and waste glue, and put them in a mixer for mixing and dipping, and then dehydration to form a gelatinous material, and then add thermosetting resin to obtain a gelatinous preliminary material; The materials are put into the ball mill, and the preliminary materials are mixed and ground at a preset speed to pulverize the larger particles in the preliminary materials and to make the thermosetting resin and polystyrene Ethylene is fully miscible;

將混合研磨後的初步物料澆築至第一模具的各個成型槽中,而剩餘初步物料被引流澆築在第二模具的各個成型槽中,並對第一模具和第二模具進行冷卻,從而在第一模具與第二模具的各個成型槽內形成成型固件; The mixed and ground preliminary materials are poured into each molding groove of the first mold, and the remaining preliminary materials are drained and poured into each molding groove of the second mold, and the first mold and the second mold are cooled, so that the A molding fixture is formed in each molding groove of the first mold and the second mold;

收集指定數量的成型固件構成收納盒,再對收納盒內的成型固件進行加熱檢測,判斷是否存在聚苯乙烯和樹脂煙的散發,若否,則視收納盒內成型固件為成品,從而得到耐高溫導流用於過濾嘴的固件。 Collect a specified number of molded firmware to form a storage box, and then perform a heating test on the molded firmware in the storage box to determine whether there is an emission of polystyrene and resin fumes. High temperature diversion is used for the firmware of the filter.

進一步地,所述第一模具包括頂層與底層,頂層由載板和若干成型槽構成,所述載板為網透板,底層與頂層成斜面相接,透過載板的剩餘初步物料通過底層的斜面引流,導入至第二模具。 Further, the first mold includes a top layer and a bottom layer. The top layer is composed of a carrier plate and a plurality of molding grooves. The carrier plate is a mesh plate. Drain the flow on the inclined surface and guide it into the second mold.

進一步地,所述第一模具的頂層與底層的連接邊具有第一活動軸,使頂層可以活動翻轉,而底層固定; Further, the connecting edge of the top layer and the bottom layer of the first mold has a first movable axis, so that the top layer can be movably turned over, and the bottom layer is fixed;

所述第二模具與底層的連接邊上設有第二活動軸,且底層中間位置為中空,第二模具可以通過第二活動軸進行翻轉且穿過底層的中空位置。 A second movable shaft is provided on the connecting side of the second mold and the bottom layer, and the middle position of the bottom layer is hollow. The second mold can be turned over by the second movable shaft and pass through the hollow position of the bottom layer.

進一步地,所述剩餘初步物料被引流澆築在第二 模具的各個成型槽中的步驟之後,還包括: Further, the remaining preliminary material is drained and poured in the second After the steps in each forming groove of the mold, it also includes:

若所述剩餘初步物料導入至第二模具的各個成型槽之後,還剩餘部分初步物料時,將剩餘部分初步物料進行匯出作為所述廢舊膠。 If after the remaining preliminary material is introduced into each forming tank of the second mold, when there is still part of the preliminary material, the remaining part of the preliminary material is exported as the waste glue.

本申請提供了耐高溫導流用於過濾嘴的固件及其製造方法,具有以下有益效果: This application provides a high-temperature-resistant diversion firmware used in a filter tip and a manufacturing method thereof, which have the following beneficial effects:

準備聚苯乙烯、木漿、固化劑和廢舊膠,並均放在混合機內進行混合與浸漬,隨後脫水,形成膠狀物料後加入熱固性樹脂,得到膠狀形態的初步物料;將初步物料放入球磨機內,採用預設速度對初步物料進行混合研磨,以將初步物料內的較大顆粒物進行粉碎以及使熱固性樹脂與聚苯乙烯充分混溶;將混合研磨後的初步物料澆築至第一模具的各個成型槽中,而剩餘初步物料被引流澆築在第二模具的各個成型槽中,並對第一模具和第二模具進行冷卻,從而在第一模具與第二模具的各個成型槽內形成初步固件;第一模具與第二模具冷卻後進行翻轉,翻轉後的各個成型槽與一一對應的頂出針嵌合,以通過頂出針將成型槽內的初步固件頂出;採集初步固件,並對初步固件進行切割,得到成型固件,一初步固件受切割後形成若干成型固件;收集指定數量的成型固件構成收納盒,再對收納盒內的成型固件進行加熱檢測,判斷是否存在聚苯乙烯和樹 脂煙的散發,若否,則視收納盒內成型固件為成品,從而得到耐高溫導流用於過濾嘴的固件;本方法中對過濾嘴固件進行充分的安全性檢測,保證過濾嘴固件的成品安全性,重要的是生產效率得到了極大的提升,相對于現有技術CN201920182240.6公開的一種耐高溫導流煙氣的固件的產能而言提升了近10倍(300萬余比3000萬餘),並且還能對初步物料進行循環利用。 Prepare polystyrene, wood pulp, curing agent and waste glue, and put them in the mixer for mixing and dipping, and then dehydration to form a gel-like material and then add thermosetting resin to obtain a gel-like preliminary material; put the preliminary material Into the ball mill, mix and grind the preliminary materials at a preset speed to smash the larger particles in the preliminary materials and make the thermosetting resin and polystyrene fully miscible; pour the mixed and ground preliminary materials into the first mold And the remaining preliminary materials are drained and poured into the molding grooves of the second mold, and the first mold and the second mold are cooled, so as to form in the molding grooves of the first mold and the second mold Preliminary firmware; the first mold and the second mold are turned over after cooling, and each of the flipped molding grooves is fitted with a one-to-one corresponding ejector pin, so that the preliminary firmware in the molding groove is ejected through the ejector pin; the preliminary firmware is collected , And cut the preliminary firmware to obtain the molded firmware. A preliminary firmware is cut to form a number of molded firmware; collect a specified number of molded firmware to form a storage box, and then perform a heating test on the molded firmware in the storage box to determine whether there is polystyrene Vinyl and tree The emission of fat fumes, if not, regard the molded firmware in the storage box as a finished product, so as to obtain a high-temperature-resistant diversion firmware for the filter; in this method, sufficient safety testing is performed on the filter firmware to ensure the safety of the finished product of the filter firmware , The important thing is that the production efficiency has been greatly improved. Compared with the existing technology CN201920182240.6, the production capacity of a high-temperature resistant flue gas firmware has been increased by nearly 10 times (more than 3 million vs. more than 30 million), and The preliminary materials can also be recycled.

11:第一端部 11: The first end

12:第二端部 12: second end

15:側部 15: side

13:實體部 13: Physical Department

14:氣通道 14: Air channel

16:通孔 16: through hole

5:殼體 5: Shell

51:入料口 51: Inlet

53:擠出柱 53: Extrusion column

52:電機 52: Motor

55:成型模具 55: Forming mold

54:刃片 54: Blade

551:凹槽 551: Groove

56:切刀 56: Cutter

21:第一模具 21: The first mold

24:成型槽 24: forming groove

22:底層 22: bottom layer

23:第一活動軸 23: The first active axis

3:第二模具 3: The second mold

31:第二活動軸 31: The second active axis

4:頂出針 4: ejection needle

第1圖為本申請提供的耐高溫導流用於過濾嘴的固件一實施例中的結構示意圖; Figure 1 is a schematic structural diagram of an embodiment of the high temperature resistant diversion firmware used in the filter provided by this application;

第2圖為申請提出的用於執行耐高溫導流用於過濾嘴的固件的連續性擠出成型方法的擠出成型裝置的結構剖面圖; Figure 2 is a structural cross-sectional view of the extrusion molding device for implementing the continuous extrusion molding method of the high-temperature resistant diversion for the filter's firmware proposed in the application;

第3圖為本申請提出的用於執行耐高溫導流用於過濾嘴的固件的連續性擠出成型方法的擠出成型裝置另一個實施例的結構正視圖; Figure 3 is a front view of the structure of another embodiment of the extrusion molding device for performing the continuous extrusion molding method of the high temperature resistant diversion for the firmware of the filter proposed in the present application;

第4圖為本申請提出的採用模具的耐高溫導流用於過濾嘴的固件製造方法的流程示意圖; Figure 4 is a schematic flow diagram of the method for manufacturing a filter tip using a high-temperature resistant diversion of a mold proposed in this application;

第5圖為本申請提供的採用模具的耐高溫導流用於過濾嘴的固件製造方法一實施例中的第一模具與第二模具的結構側面圖; Figure 5 is a side view of the structure of the first mold and the second mold in an embodiment of a method for manufacturing a firmware for filter tips using mold-based high-temperature flow diversion provided by this application;

第6圖本申請提供的採用模具的耐高溫導流用於過濾嘴的固件製造方法一實施例中的第一模具或第二模的結構俯視圖; FIG. 6 is a top view of the structure of the first mold or the second mold in an embodiment of a method for manufacturing a filter tip using a high-temperature resistant diversion of a mold provided by the present application;

第7圖為本申請提供的採用模具的耐高溫導流用於過濾嘴的固件製造方法另一實施例中的第一模具和/或第二模具的結構側面圖;與 Figure 7 is a side view of the structure of the first mold and/or the second mold in another embodiment of the method for manufacturing a filter tip with a high temperature resistant flow guide provided by the application; and

第8圖為本申請提供的採用模具的耐高溫導流用於過濾嘴的固件製造方法一實施例中的第一模具與第二模具的連接結構示意圖。 FIG. 8 is a schematic diagram of the connection structure between the first mold and the second mold in an embodiment of the method for manufacturing a firmware for filter tips using mold-based high-temperature flow diversion provided by this application.

本發明在此所探討的方向為一種自耐高溫導流用於過濾嘴的固件及其製造方法,為了能徹底地瞭解本發明,將在下列的描述中提出詳盡的結構及其元件與方法步驟。顯然地,本發明的施行並未限定於一種耐高溫導流用於過濾嘴的固件及其製造方法之技藝者所熟習的特殊細節。另一方面,眾所周知的結構及其元件並未描述於細節中,以避免造成本發明不必要之限制。此外,為提供更清楚之描述及使熟悉該項技藝者能理解本發明之創作內容,圖示內各部分並沒有依照其相對之尺寸而繪圖,某些尺寸與其他相關尺度之比例會被突顯而顯得誇張,且不相關之細節部分亦未完全繪出,以求圖示之簡潔。本發明的較佳實施例會詳細描述如下,然而除了這些詳細描述 之外,本發明還可以廣泛地施行在其他的實施例中,且本發明範圍不受限定,其以之後的專利範圍為準。 The direction of the present invention discussed here is a kind of self-resisting high-temperature diversion of the firmware for filter tip and its manufacturing method. In order to thoroughly understand the present invention, the detailed structure and its components and method steps will be presented in the following description. Obviously, the implementation of the present invention is not limited to the specific details familiar to those skilled in a high-temperature-resistant and diversion-used firmware for a filter and its manufacturing method. On the other hand, well-known structures and their components are not described in details to avoid unnecessary limitation of the present invention. In addition, in order to provide a clearer description and enable those familiar with the art to understand the creative content of the present invention, the various parts in the figure are not drawn according to their relative dimensions, and the ratio of certain dimensions to other relevant dimensions will be highlighted. It seems exaggerated, and the irrelevant details are not completely drawn in order to keep the diagram concise. The preferred embodiments of the present invention will be described in detail as follows, but in addition to these detailed descriptions In addition, the present invention can also be widely implemented in other embodiments, and the scope of the present invention is not limited, and the following patent scope shall prevail.

參考附圖1,為本申請一實施例中的耐高溫導流用於過濾嘴的固件的結構示意圖; Referring to FIG. 1, which is a schematic diagram of the structure of the firmware used for the filter tip in an embodiment of this application;

本說明提出一種耐高溫導流用於過濾嘴的固件,置於煙過濾嘴中用於倒流煙氣,降低煙過濾嘴及煙氣的溫度,且不會影響煙氣質量口感舒適,其包括主體,主體包括第一端部11、第二端部12、及連接第一端部11和第二端部12的側部15,第一端部11與第二端部12之間具有實體部13,側部15上設有至少一個用於導流煙氣的氣通道14。 This description proposes a high-temperature-resistant diversion fixture for filter tips, which is placed in a cigarette filter for backflow of smoke, reduces the temperature of the cigarette filter and the smoke, and does not affect the quality of the smoke. The taste and comfort are included. The main body includes The first end portion 11, the second end portion 12, and the side portion 15 connecting the first end portion 11 and the second end portion 12, there is a solid portion 13 between the first end portion 11 and the second end portion 12, and the side portion At least one gas channel 14 for guiding flue gas is provided on 15.

進一步地,一通孔16穿過第一端部11、實體部13和第二端部12,且優選該通孔16垂直的穿過第一端部11、實體部13和第二端部12。 Further, a through hole 16 passes through the first end portion 11, the solid portion 13 and the second end portion 12, and preferably the through hole 16 passes through the first end portion 11, the solid portion 13 and the second end portion 12 perpendicularly.

進一步地,氣通道14包括多個,多個氣通道14等距地排列在側部15上。 Further, the air passage 14 includes a plurality of air passages 14 and the multiple air passages 14 are equally spaced arranged on the side portion 15.

進一步地,氣通道14為直線型或曲線型。 Further, the air passage 14 is linear or curvilinear.

進一步地,固件材料為軟膠。 Further, the material of the firmware is soft glue.

具體的,本申請的耐高溫導流用於過濾嘴的固件與傳統固件相比,在材料上更加的軟性,其採用的軟膠由備聚苯乙烯、木漿、固化劑、廢舊膠和熱固性樹脂構成;通過對過濾嘴固件進行軟化能夠提升煙過濾嘴的震動緩衝能力,且容易製作,因為現有的過濾嘴固件採用的硬制膠在成型後需要控制精准的冷卻溫度,效率過慢。 Specifically, compared with traditional fasteners, the firmware used for the filter tip with high temperature resistance and diversion of this application is more flexible in material. The soft glue used is made of polystyrene, wood pulp, curing agent, waste glue and thermosetting resin. Composition: By softening the filter tip firmware, the vibration buffering capacity of the cigarette filter tip can be improved, and it is easy to manufacture, because the existing hard rubber filter tip fastener requires precise cooling temperature control after molding, and the efficiency is too slow.

並且,本申請因為是在第一端部11與第二端部12之間設置實體部13,無需製作收納等凹槽,極大的提升了過濾嘴固件的生產效率。 In addition, because the present application provides the physical portion 13 between the first end portion 11 and the second end portion 12, there is no need to make grooves such as storage, which greatly improves the production efficiency of the filter fastener.

為製作上述提及的耐高溫導流用於過濾嘴的固件,本申請提出一種耐高溫導流用於過濾嘴的固件的連續性擠出成型方法; In order to manufacture the above-mentioned high-temperature-resistant diversion firmware for filter tips, this application proposes a continuous extrusion molding method for the high-temperature resistant diversion firmware for filter tips;

參考附圖2,為本申請提出的用於執行耐高溫導流用於過濾嘴的固件的連續性擠出成型方法的擠出成型裝置的結構剖面圖,採用擠出成型裝置製作耐高溫導流用於過濾嘴的固件; With reference to Figure 2, this application is a cross-sectional view of the structure of the extrusion molding device for performing the continuous extrusion molding method of the high-temperature-resistant diversion for the filter's firmware. The extrusion molding device is used to make the high-temperature-resistant diversion. The firmware of the filter;

擠出成型裝置包括殼體5、入料口51、擠出柱53、電機52和成型模具55;入料口51設在殼體5上且導通至殼體5內的空腔,擠出柱53設於空腔中並與電機52連接,電機52驅動擠出柱53轉動以通過設於擠出柱53表面上的刃片54將原料擠出空腔,在原料擠出空腔的端部位置設置成型模具55作為出料口; The extrusion molding device includes a housing 5, a feed port 51, an extrusion column 53, a motor 52, and a molding die 55; 53 is arranged in the cavity and connected to the motor 52. The motor 52 drives the extrusion column 53 to rotate to extrude the raw material out of the cavity through the blade 54 provided on the surface of the extrusion column 53, at the end of the raw material extrusion cavity Position forming mold 55 as a discharge port;

上述成型模具55上開設有若干個與耐高溫導流用於過濾嘴的固件適配的凹槽551,當原料受擠出穿過成型模具55時,通過若干凹槽551將原料擠壓形變為耐高溫導流用於過濾嘴的固件的外形,需要說明,此時構成的耐高溫導流用於過濾嘴的固件實體部未開設通孔。 The above-mentioned forming mold 55 is provided with a number of grooves 551 that are adapted to the fixtures of the filter tip with high temperature resistance. When the raw material is extruded through the forming mold 55, the raw material is squeezed and deformed by the plurality of grooves 551. The high-temperature diversion is used for the shape of the filter's firmware. It needs to be explained. At this time, the high-temperature-resistant diversion is used for the solid part of the filter's firmware without a through hole.

上述電機52驅動擠出柱53進行轉動,電機52設置在殼體5內部;擠出柱53上設有若干個刃片54,若干刃片54一端與擠出柱53連接,而其另一端與構成空腔的殼體5內壁抵接,從而通過擠出柱53的轉動,能使刃片54轉動進而將原料進行擠出。 The motor 52 drives the extrusion column 53 to rotate, and the motor 52 is arranged inside the housing 5. A number of blades 54 are provided on the extrusion column 53. One end of the blades 54 is connected to the extrusion column 53, and the other end is connected to the The inner wall of the housing 5 constituting the cavity abuts, so that the rotation of the extrusion column 53 can rotate the blade 54 to extrude the raw material.

擠出成型方法包括: Extrusion molding methods include:

將原料從入料口51倒入至空腔內,並開啟電機52; Pour the raw materials into the cavity from the inlet 51, and turn on the motor 52;

收納從成型模具55中受擠出的初步固件; Receive the preliminary firmware extruded from the molding die 55;

對初步固件進行等比切割,得到若干過濾嘴固件。 Perform equal ratio cutting on the preliminary firmware to obtain a number of filter tip firmware.

需要說明,在擠出成型裝置內部設置有模芯等對固件進行成孔的現有結構,當將原料導入至擠出成型裝置的內部空腔後,通過擠出柱53進行擠出,所最終擠出的固件其自備通孔,隨後對初步固件進行切割後,得到若干過濾嘴固件。 It should be noted that there is an existing structure in the extrusion molding device for forming holes for the fasteners, such as a mold core. The obtained firmware has its own through holes, and then after cutting the preliminary firmware, a number of filter tip firmwares are obtained.

在一個實施例中,擠出成型裝置包括輔料入口,輔料入口為沿殼體5表面導通至空腔內的開口,將原料從入料口51倒入至空腔內的步驟之前,包括:通過輔料入口向空腔內導入固化劑。 In one embodiment, the extrusion molding device includes an auxiliary material inlet. The auxiliary material inlet is an opening that leads to the cavity along the surface of the housing 5. Before the step of pouring the raw material into the cavity from the inlet 51, it includes: The auxiliary material inlet introduces the curing agent into the cavity.

通過加入固化劑,在將原料從成型模具55擠出時,能夠使原料固化成為初步固件。 By adding a curing agent, when the raw material is extruded from the molding die 55, the raw material can be cured into a preliminary firmware.

參考附圖3,為本申請提出的用於執行耐高溫導流用於過濾嘴的固件的連續性擠出成型方法的擠出成型裝置另一個實施例的結構正視圖;擠出成型裝置包括切刀56和切刀56控制器,切刀56設於出料口與切刀56控制器連接,擠出成型方法還包括: Referring to FIG. 3, this application is a front view of another embodiment of an extrusion molding device for performing a continuous extrusion molding method for high-temperature-resistant diversion of a filter's firmware; the extrusion molding device includes a cutter 56 and the cutter 56 controller. The cutter 56 is set at the discharge port and connected with the cutter 56 controller. The extrusion molding method further includes:

調節切刀56控制器對應控制切刀56的切割速率,使切刀56在出料口對應的出料位置進行切割轉動; Adjust the controller of the cutter 56 to correspondingly control the cutting rate of the cutter 56 so that the cutter 56 performs cutting rotation at the discharge position corresponding to the discharge port;

將原料從入料口51倒入至空腔內,並開啟電機52,原料通過成型模具55後受到切刀56的等比切割,得到若干過濾嘴固件。 The raw material is poured into the cavity from the inlet 51, and the motor 52 is turned on. After the raw material passes through the forming mold 55, the raw material is cut by the cutting knife 56 to obtain a number of filter tip pieces.

通過模芯對擠出成型裝置內的原料進行塑性,以形成具有通孔的初步固件,再進行切刀56的等比切割後,形成過濾嘴固件,從而實現連續性擠出成型。 The raw material in the extrusion molding device is plasticized by the mold core to form a preliminary fastener with through holes, and then the equal ratio cutting of the cutter 56 is performed to form the filter fastener, thereby realizing continuous extrusion molding.

參考附圖4,為本申請提出的一種採用模具的耐高溫導流用於過濾嘴的固件製造方法的流程示意圖; Referring to FIG. 4, a schematic flow diagram of a method for manufacturing a filter tip using a high-temperature resistant diversion of a mold proposed in this application;

一種採用模具的耐高溫導流用於過濾嘴的固件製造方法,包括: A method for manufacturing a firmware using molds for high temperature resistant diversion for filter tips, including:

S100,準備聚苯乙烯、木漿、固化劑和廢舊膠,並均放在混合機內進行混合與浸漬,隨後脫水,形成膠狀物料後加入熱固性樹脂,得到膠狀形態的初步物料; S100: Prepare polystyrene, wood pulp, curing agent, and waste glue, and place them in a mixer for mixing and dipping, and then dehydrating to form a gelatinous material and adding thermosetting resin to obtain a gelatinous preliminary material;

步驟S100為製作過濾嘴固件前的預處理過程,準備聚苯乙烯、木漿、固化劑和廢舊膠放置於混合機中進行混合與浸漬,等待60s後,對聚苯乙烯、木漿、固化劑和廢舊膠的混合物進行脫水,從而得到膠狀物料,隨後,向膠狀物料中加入熱固性樹脂,使得膠狀物料分子結構黏結,得到粘稠膠狀形態的初步物料; Step S100 is the pretreatment process before the filter tip firmware is made. The polystyrene, wood pulp, curing agent and waste glue are prepared and placed in the mixer for mixing and dipping. After waiting for 60 seconds, the polystyrene, wood pulp, curing agent and The mixture of waste rubber is dehydrated to obtain a gelatinous material. Then, thermosetting resin is added to the gelatinous material to make the molecular structure of the gelatinous material stick together to obtain a viscous gelatinous preliminary material;

上述的聚苯乙烯:木漿:固化劑:熱固性樹脂的品質占比係數為,聚苯乙烯1%~5%:木漿1%~5%:固化劑10%~20%:熱固性樹脂30%~50%,餘量用比例為廢舊膠30%:水70%進行補液。 The above-mentioned polystyrene: wood pulp: curing agent: thermosetting resin has a quality ratio coefficient of 1% to 5%: wood pulp 1% to 5%: curing agent 10% to 20%: thermosetting resin 30% ~50%, the balance is 30% waste glue: 70% water for rehydration.

上述木漿為含水量17%的稠狀木漿,其因含水量較高,易於固化劑和廢舊膠飽和;採用上述固化劑使熱固性樹脂與聚苯乙烯之間發生粘合硬化關係。 The above wood pulp is a thick wood pulp with a water content of 17%. Due to its high water content, it is easy to saturate the curing agent and the waste glue; the curing agent is used to make the thermosetting resin and the polystyrene have an adhesive and hardening relationship.

需要說明,在上述膠狀物料加入熱固性樹脂之後,進行蒸汽處理,整個過程開蒸汽一個消逝,蒸汽壓強控制在0.1~0.3Mpa之間,溫度控制在65~70攝氏度之間,從而出料的初步物料PH值為6.8以上,含水量小於30%。 It should be noted that after the above-mentioned colloidal material is added with thermosetting resin, steam treatment is carried out, and the steam is eliminated in the whole process. The steam pressure is controlled between 0.1~0.3Mpa, and the temperature is controlled between 65~70 degrees Celsius. The PH value of the material is above 6.8, and the water content is less than 30%.

S200,將初步物料放入球磨機內,採用預設速度對初步物料進行混合研磨,以將初步物料內的較大顆粒物進行粉碎以及使熱固性樹脂與聚苯乙烯充分混溶; S200: Put the preliminary materials into the ball mill, mix and grind the preliminary materials at a preset speed, so as to crush the larger particles in the preliminary materials and make the thermosetting resin and polystyrene fully miscible;

在處理得到初步物料之後,將初步物料放入球磨機內,採用預設的速度對其進行混合研磨;具體的,向球磨機內投放苯二甲酸二甲脂和硬脂酸鋅,然後投放鈦白粉,將球磨機的轉速調節至18~20轉/分,運轉3小時,在經過球磨的充分運轉後,實現熱固性樹脂容易分散,同時改善初步物料的脫膜性 能以及流動性。 After the preliminary materials are processed, put the preliminary materials into the ball mill and mix and grind them at a preset speed; specifically, put dimethyl phthalate and zinc stearate into the ball mill, and then put the titanium dioxide into the ball mill. Adjust the speed of the ball mill to 18-20 rpm and run for 3 hours. After the ball mill is fully operated, the thermosetting resin can be easily dispersed and the release of the preliminary material can be improved. Performance and mobility.

S300,將混合研磨後的初步物料澆築至第一模具21的各個成型槽24中,而剩餘初步物料被引流澆築在第二模具3的各個成型槽24中,並對第一模具21和第二模具3進行冷卻,從而在第一模具21與第二模具3的各個成型槽24內形成成型固件; In S300, the mixed and ground preliminary materials are poured into each molding groove 24 of the first mold 21, and the remaining preliminary materials are drained and poured into each molding groove 24 of the second mold 3, and the first mold 21 and the second mold 21 The mold 3 is cooled to form a molding fixture in each molding groove 24 of the first mold 21 and the second mold 3;

參考附圖5,為本申請提供的採用模具的耐高溫導流用於過濾嘴的固件製造方法一實施例中的第一模具21與第二模具3的結構側面圖; Referring to FIG. 5, a side view of the structure of the first mold 21 and the second mold 3 in an embodiment of a method for manufacturing a firmware using molds for high-temperature resistant diversion for filter tips provided in this application;

為了實現過濾嘴固件的批量生產,可通過人工或者機器的方式將混合研磨後的初步物料澆築至第一模具21上,可以通過水平面的震動或者搖勻或者按壓等方式使初步物料澆築在第一模具21上的各個成型槽24中,可以理解,當初步物料量過多時,為了防止初步物料溢出,進而設置第二模具3。 In order to achieve mass production of the filter tip firmware, the mixed and ground preliminary materials can be poured on the first mold 21 manually or by a machine, and the preliminary materials can be poured on the first mold by means of horizontal vibration or shaking or pressing. In each forming groove 24 on 21, it can be understood that when the amount of preliminary material is too much, in order to prevent the preliminary material from overflowing, a second mold 3 is further provided.

說明,上述成型槽24為耐高溫導流用於過濾嘴的固件的嵌合生成槽,通過膠狀的初步物料澆築在該成型槽24上冷卻後能夠形成本申請上述提供的耐高溫導流用於過濾嘴的固件。 It is explained that the above-mentioned forming groove 24 is a fitting generating groove for the fixture of the filter tip with high temperature resistant diversion. After the gelatinous preliminary material is poured on the forming groove 24 and cooled, the high temperature resistant diversion provided in the application can be formed. The firmware of the filter.

S400,收集指定數量的成型固件構成收納盒,再 對收納盒內的成型固件進行加熱檢測,判斷是否存在聚苯乙烯和樹脂煙的散發,若否,則視收納盒內成型固件為成品,從而得到耐高溫導流用於過濾嘴的固件。 S400, collect a specified number of molded firmware to form a storage box, and then Heat detection of the molded firmware in the storage box to determine whether there is polystyrene and resin smoke emission, if not, the molded firmware in the storage box is regarded as a finished product, so as to obtain the high-temperature-resistant diversion firmware for the filter tip.

該收納盒所收集的指定數量為5000個,對收納盒進行加熱,採用現有的檢測設備對聚苯乙烯和樹脂煙進行監控,以判斷收納盒是否存在聚苯乙烯和樹脂煙的散發,有效的保證耐高溫導流用於過濾嘴的固件的使用安全性。 The designated number collected by the storage box is 5000. The storage box is heated, and the existing detection equipment is used to monitor the polystyrene and resin smoke to determine whether the storage box has the emission of polystyrene and resin smoke. Ensure the safety of the firmware used in the filter tip with high temperature resistance and diversion.

在一個實施例中,剩餘初步物料被引流澆築在第二模具3的各個成型槽24中的步驟之後,還包括: In an embodiment, after the step of draining and pouring the remaining preliminary materials into each forming groove 24 of the second mold 3, the method further includes:

若剩餘初步物料導入至第二模具3的各個成型槽24之後,還剩餘部分初步物料時,將剩餘部分初步物料進行匯出作為廢舊膠。 If the remaining preliminary materials are introduced into each forming slot 24 of the second mold 3, and some of the preliminary materials are still left, the remaining part of the preliminary materials is exported as waste glue.

目的了為實現初步物料的循環利用。 The purpose is to realize the recycling of preliminary materials.

因上述說明提供一實施例,參考附圖6,為本申請提供的採用模具的耐高溫導流用於過濾嘴的固件製造方法一實施例中的第一模具21或第二模具3的結構俯視圖; Because the above description provides an embodiment, referring to FIG. 6, a top view of the structure of the first mold 21 or the second mold 3 in an embodiment of a method for manufacturing a firmware using molds for high temperature resistant flow diversion for filter tips provided in this application;

第一模具21包括頂層與底層22,頂層由載板和若干成型槽24構成,載板為網透板,底層22與頂層成斜面相接,透過載板的剩餘初步物料通過底層22的斜面引流,導入至第二 模具3。 The first mold 21 includes a top layer and a bottom layer 22. The top layer is composed of a carrier plate and a number of forming grooves 24. The carrier plate is a mesh plate. The bottom layer 22 and the top layer are connected in an inclined plane. , Import to the second Mold 3.

因為初步物料經過了球磨機的研磨處理,其膠狀流動物質能夠穿過上述網樓板從而流向第二模具3。 Because the preliminary material has passed the grinding process of the ball mill, the gel-like flowing material can pass through the above-mentioned net floor and flow to the second mold 3.

具體的,通過斜面兩邊側設置的導流管進行引流。 Specifically, the drainage is performed through the flow guide pipes provided on both sides of the inclined surface.

參考附圖7,為本申請提供的採用模具的耐高溫導流用於過濾嘴的固件製造方法另一實施例中的第一模具21和/或第二模具3的結構側面圖; Referring to FIG. 7, a side view of the structure of the first mold 21 and/or the second mold 3 in another embodiment of a method for manufacturing a firmware for filter tips using a mold-based high-temperature resistance flow guide provided in this application;

通過設置多個第二模具3,能夠實現煙氣固體以極高的生產效率進行批量製造。 By providing a plurality of second molds 3, it is possible to achieve mass production of flue gas solids with extremely high production efficiency.

參考附圖8,為本申請提供的採用模具的耐高溫導流用於過濾嘴的固件製造方法一實施例中的第一模具21與第二模具3的連接結構示意圖。 Referring to FIG. 8, a schematic diagram of the connection structure between the first mold 21 and the second mold 3 in an embodiment of a method for manufacturing a firmware using a mold for high-temperature resistant diversion for filter tips provided in this application.

第一模具21的頂層與底層22的連接邊具有第一活動軸23,使頂層可以活動翻轉,而底層22固定; The connecting side of the top layer of the first mold 21 and the bottom layer 22 has a first movable shaft 23, so that the top layer can be movably turned over, and the bottom layer 22 is fixed;

第二模具3與底層22的連接邊上設有第二活動軸31,且底層22中間位置為中空,第二模具3可以通過第二活動軸31進行翻轉且穿過底層22的中空位置。 A second movable shaft 31 is provided on the connecting side of the second mold 3 and the bottom layer 22, and the middle position of the bottom layer 22 is hollow. The second mold 3 can be turned over by the second movable shaft 31 and pass through the hollow position of the bottom layer 22.

在另一個實施例中,在上述步驟300之後還包括, 第一模具21與第二模具3冷卻後進行翻轉,翻轉後的各個成型槽24與一一對應的頂出針4嵌合,以通過頂出針4將成型槽24內的初步固件頂出; In another embodiment, after the above step 300, it further includes: The first mold 21 and the second mold 3 are turned over after cooling, and each of the turned over forming grooves 24 is fitted with a one-to-one corresponding ejector pin 4 to eject the preliminary firmware in the forming groove 24 through the ejector pin 4;

因為初步材料被澆築至第一模具21和/或第二模具3的成型槽24中被冷卻固化,從而形成的固體的初步材料,但該固體的初步材料會固定在模具中的成型槽24中,因此需要對第一模具21和第二模具3進行翻轉,翻轉的最後是頂出針4插入至成型槽24,以將成型後的物料頂出。 Because the preliminary material is poured into the first mold 21 and/or the molding groove 24 of the second mold 3 and cooled and solidified, the solid preliminary material is formed, but the solid preliminary material will be fixed in the molding groove 24 in the mold Therefore, it is necessary to flip the first mold 21 and the second mold 3, and finally the ejection pin 4 is inserted into the molding groove 24 to eject the molded material.

進一步地,採集初步固件,並對初步固件進行切割,得到成型固件,一初步固件受切割後形成若干成型固件。 Further, the preliminary firmware is collected, and the preliminary firmware is cut to obtain the molded firmware. After a preliminary firmware is cut, a plurality of molded firmware is formed.

綜上所述,方法為,準備聚苯乙烯、木漿、固化劑和廢舊膠,並均放在混合機內進行混合與浸漬,隨後脫水,形成膠狀物料後加入熱固性樹脂,得到膠狀形態的初步物料;將初步物料放入球磨機內,採用預設速度對初步物料進行混合研磨,以將初步物料內的較大顆粒物進行粉碎以及使熱固性樹脂與聚苯乙烯充分混溶;將混合研磨後的初步物料澆築至第一模具21的各個成型槽24中,而剩餘初步物料被引流澆築在第二模具3的各個成型槽24中,並對第一模具21和第二模具3進行冷卻,從而在第一模具21與第二模具3的各個成型槽24內形成初步固件;第一模具21與第二模具3冷卻後進行翻轉,翻轉後的 各個成型槽24與一一對應的頂出針4嵌合,以通過頂出針4將成型槽24內的初步固件頂出;採集初步固件,並對初步固件進行切割,得到成型固件,一初步固件受切割後形成若干成型固件;收集指定數量的成型固件構成收納盒,再對收納盒內的成型固件進行加熱檢測,判斷是否存在聚苯乙烯和樹脂煙的散發,若否,則視收納盒內成型固件為成品,從而得到耐高溫導流用於過濾嘴的固件;本方法中對過濾嘴固件進行充分的安全性檢測,保證過濾嘴固件的成品安全性,重要的是生產效率得到了極大的提升,相對于現有技術CN201920182240.6公開的一種耐高溫導流煙氣的固件的產能而言提升了近10倍(300萬余比3000萬餘),並且還能對初步物料進行循環利用。 To sum up, the method is to prepare polystyrene, wood pulp, curing agent and waste glue, and place them in a mixer for mixing and dipping, and then dehydration to form a gel-like material and then add thermosetting resin to obtain a gel-like form The preliminary materials; put the preliminary materials into the ball mill, mix and grind the preliminary materials at a preset speed to pulverize the larger particles in the preliminary materials and make the thermosetting resin and polystyrene fully miscible; after mixing and grinding The preliminary material is poured into each molding groove 24 of the first mold 21, and the remaining preliminary material is drained and poured into each molding groove 24 of the second mold 3, and the first mold 21 and the second mold 3 are cooled, thereby A preliminary firmware is formed in each molding groove 24 of the first mold 21 and the second mold 3; the first mold 21 and the second mold 3 are turned over after cooling, and the turned over Each molding groove 24 is fitted with a one-to-one corresponding ejector pin 4, so that the preliminary firmware in the molding groove 24 is ejected through the ejector pin 4; the preliminary firmware is collected, and the preliminary firmware is cut to obtain the molded firmware. The firmware is cut to form a number of molded firmware; collect a specified number of molded firmware to form a storage box, and then perform a heating test on the molded firmware in the storage box to determine whether there is polystyrene and resin smoke emission, if not, it will be treated as the storage box The inner molding firmware is a finished product, so that the high temperature resistant diversion firmware used for the filter tip is obtained; in this method, the filter tip firmware is fully tested for safety to ensure the safety of the finished filter tip firmware. The important thing is that the production efficiency has been greatly improved. Compared with the prior art CN201920182240.6, the production capacity of a high-temperature-resistant diversion flue gas firmware has been increased by nearly 10 times (more than 3 million to more than 30 million), and preliminary materials can be recycled.

顯然地,依照上面實施例中的描述,本發明可能有許多的修正與差異。因此需在其附加的權利請求項之範圍內加以理解,除上述詳細描述外,本發明還可以廣泛地在其他的實施例中施行。上述僅為本發明之較佳實施例而已,並非用以限定本發明之申請專利範圍;凡其它未脫離本發明所揭示之精神下所完成的等效改變或修飾,均應包含在下述申請專利範圍內。 Obviously, according to the description in the above embodiment, the present invention may have many modifications and differences. Therefore, it needs to be understood within the scope of the appended claims. In addition to the above detailed description, the present invention can also be widely implemented in other embodiments. The above are only preferred embodiments of the present invention, and are not intended to limit the scope of patent application of the present invention; all other equivalent changes or modifications completed without departing from the spirit of the present invention should be included in the following patent applications Within range.

40:一種自動擴孔、落料填充裝置 40: An automatic reaming, blanking and filling device

11:第一端部 11: The first end

12:第二端部 12: second end

15:側部 15: side

13:實體部 13: Physical Department

14:氣通道 14: Air channel

16:通孔 16: through hole

Claims (10)

一種耐高溫導流用於過濾嘴的固件,置於煙過濾嘴中,其特徵在於,包括主體,所述主體包括第一端部、第二端部、及連接所述第一端部和所述第二端部的側部,所述第一端部與第二端部之間具有實體部,所述側部上設有至少一個用於導流煙氣的氣通道。 A high-temperature-resistant diversion member used in a filter tip is placed in a cigarette filter tip, and is characterized in that it includes a main body, the main body includes a first end, a second end, and a connection between the first end and the first end. The sides of the two ends have a solid part between the first end and the second end, and at least one gas channel for guiding smoke is provided on the side. 根據權利要求1所述的耐高溫導流用於過濾嘴的固件,其特徵在於,一通孔穿過所述第一端部、實體部和第二端部。 The high-temperature-resistant diversion fixture for filter tips according to claim 1, wherein a through hole passes through the first end, the solid part, and the second end. 根據權利要求2所述的耐高溫導流用於過濾嘴的固件,其特徵在於,所述通孔垂直穿過所述第一端部、實體部和第二端部。 The high-temperature-resistant diversion fixture for filter tips according to claim 2, wherein the through hole vertically penetrates the first end, the solid part, and the second end. 根據權利要求1所述的耐高溫導流用於過濾嘴的固件,其特徵在於,所述氣通道包括多個,多個所述氣通道等距地排列在所述側部上。 The fixture for high temperature resistant flow diversion for filter tip according to claim 1, characterized in that, the air passage comprises a plurality of air passages, and the multiple air passages are arranged equidistantly on the side part. 根據權利要求1所述的耐高溫導流用於過濾嘴的固件,其特徵在於,所述氣通道為直線型或曲線型。 The fixture for high temperature resistant diversion for filter tips according to claim 1, characterized in that the air passage is linear or curvilinear. 根據權利要求1所述的耐高溫導流用於過濾嘴的固件,其特徵在於,所述固件材料為軟膠。 The high-temperature-resistant and diversion-resistant fastener for filter tips according to claim 1, wherein the fastener material is soft rubber. 一種耐高溫導流用於過濾嘴的固件的連續性擠出成型方法,用於製作權利要求1至6任一項所述的耐高溫導流用於過濾嘴的固件,其特徵在於,採用擠出成型裝置製作耐高溫導流用於過濾嘴的固件,所述擠出成型裝置包括殼體、入料口、擠出柱、電機和成型模具;所述入料口設在殼體上且導通至殼體內的空腔,所述擠出柱設於空腔中並與電機連接,所述電機驅動擠出柱轉動以通過設於擠出柱表面上的刃片將原料擠出空腔,在原料擠出空腔的端部位置設置成型模具作為出料口;所述擠出成型方法包括: A continuous extrusion molding method for high-temperature-resistant diversion of the fastener used in filter tips, used to make the high-temperature-resistant diversion of the fastener for filter tips according to any one of claims 1 to 6, characterized in that extrusion molding is adopted The device is used to produce high-temperature resistant and diversion firmware for the filter. The extrusion molding device includes a shell, an inlet, an extrusion column, a motor, and a molding die; the inlet is arranged on the shell and leads to the inside of the shell The extrusion column is arranged in the cavity and connected with a motor, and the motor drives the extrusion column to rotate to extrude the raw material out of the cavity through the blade provided on the surface of the extrusion column, and the raw material is extruded A molding die is set at the end of the cavity as a discharge port; the extrusion molding method includes: 將原料從所述入料口倒入至空腔內,並開啟電機; Pour raw materials into the cavity from the inlet and turn on the motor; 收納從所述成型模具中受擠出的初步固件; Accommodating the preliminary firmware extruded from the molding die; 對形成所述初步固件進行等比切割,得到若干過濾嘴固件。 Perform equal ratio cutting to form the preliminary firmware to obtain several filter tip firmware. 根據權利要求7所述的耐高溫導流用於過濾嘴的固件的連續性擠出成型方法,其特徵在於,所述擠出成型裝置包括輔料入口,所述輔料入口為沿殼體表面導通至空腔內的開口,所述將原料從所述入料口倒入至空腔內的步驟之前,包括: The method for continuous extrusion molding of the firmware of the filter with high temperature resistance and diversion according to claim 7, wherein the extrusion molding device includes an auxiliary material inlet, and the auxiliary material inlet is conducted to the air along the surface of the housing. The opening in the cavity, before the step of pouring the raw material into the cavity from the inlet, includes: 通過輔料入口向空腔內導入固化劑。 The curing agent is introduced into the cavity through the auxiliary material inlet. 根據權利要求7所述的耐高溫導流用於過濾嘴的固件的連續性擠出成型方法,其特徵在於,所述擠出成型裝置包括切刀和切刀控制器,所述切刀設於出料口與所述切刀控制器連接,所述擠出成型方法還包括: The method for continuous extrusion molding of the fixture of the filter with high temperature resistance and diversion according to claim 7, wherein the extrusion molding device includes a cutter and a cutter controller, and the cutter is set at the output The feed port is connected to the cutter controller, and the extrusion molding method further includes: 調節所述切刀控制器對應控制切刀的切割速率,使切刀在出 料口對應的出料位置進行切割轉動; Adjust the cutter controller correspondingly to control the cutting rate of the cutter so that the cutter is in the out Cut and rotate at the discharge position corresponding to the material port; 將原料從所述入料口倒入至空腔內,並開啟電機,原料通過成型模具後受到切刀的等比切割,得到若干過濾嘴固件。 The raw materials are poured into the cavity from the feeding port, and the motor is turned on. After the raw materials pass through the forming mold, they are cut by the equal ratio of the cutter to obtain several filter tip pieces. 一種採用模具的耐高溫導流用於過濾嘴的固件製造方法,用於製造權利要求1至6任一項所述的耐高溫導流用於過濾嘴的固件,其特徵在於,包括: A method for manufacturing a firmware for a filter tip with high temperature resistance and diversion using a mold, which is used to manufacture the high temperature resistance and diversion fastener for a filter according to any one of claims 1 to 6, characterized in that it comprises: 準備聚苯乙烯、木漿、固化劑和廢舊膠,並均放在混合機內進行混合與浸漬,隨後脫水,形成膠狀物料後加入熱固性樹脂,得到膠狀形態的初步物料; Prepare polystyrene, wood pulp, curing agent and waste glue, and place them in a mixer for mixing and dipping, and then dehydration to form a gelatinous material and then add thermosetting resin to obtain a gelatinous preliminary material; 將所述初步物料放入球磨機內,採用預設速度對初步物料進行混合研磨,以將初步物料內的較大顆粒物進行粉碎以及使所述熱固性樹脂與聚苯乙烯充分混溶; Put the preliminary material into a ball mill, mix and grind the preliminary material at a preset speed, so as to pulverize the larger particles in the preliminary material and make the thermosetting resin and polystyrene fully miscible; 將混合研磨後的初步物料澆築至第一模具的各個成型槽中,而剩餘初步物料被引流澆築在第二模具的各個成型槽中,並對第一模具和第二模具進行冷卻,從而在第一模具與第二模具的各個成型槽內形成成型固件; The mixed and ground preliminary materials are poured into each molding groove of the first mold, and the remaining preliminary materials are drained and poured into each molding groove of the second mold, and the first mold and the second mold are cooled, so that the A molding fixture is formed in each molding groove of the first mold and the second mold; 收集指定數量的成型固件構成收納盒,再對收納盒內的成型固件進行加熱檢測,判斷是否存在聚苯乙烯和樹脂煙的散發,若否,則視收納盒內成型固件為成品,從而得到耐高溫導流用於過濾嘴的固件。 Collect a specified number of molded firmware to form a storage box, and then perform a heating test on the molded firmware in the storage box to determine whether there is an emission of polystyrene and resin fumes. High temperature diversion is used for the firmware of the filter.
TW109102611A 2020-01-22 2020-01-22 Fixing member capable of resisting high-temperature diversion for filter tip and manufacturing method thereof wherein the fixing members can be manufactured at high speed TW202128039A (en)

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