CN116765365A - Automatic casting equipment for molten aluminum - Google Patents
Automatic casting equipment for molten aluminum Download PDFInfo
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- CN116765365A CN116765365A CN202111593036.1A CN202111593036A CN116765365A CN 116765365 A CN116765365 A CN 116765365A CN 202111593036 A CN202111593036 A CN 202111593036A CN 116765365 A CN116765365 A CN 116765365A
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Abstract
本发明涉及铝水浇铸技术领域,具体为一种铝水自动浇铸设备,包括支架,所述支架的数量为两组,且其两者下端外表面均固定安装有滑轮,左侧所述支架的上端外表面开设有凹槽一,且凹槽一的内部活动连接有抵杆,所述抵杆呈横向贯穿凹槽一并且其右端延伸至两组支架之间三分之二处,且其与凹槽一之间通过铰接轴转动连接,两组所述支架之间靠近上端的位置固定安装有套筒,且套筒内表面的左右侧位置均开设有滑槽一。本发明操作简单,省事省力,减少铝水在倾倒过程中飞溅以及铝水热气上升而造成人员的烫伤,减少铝水撞击力度过大而产生大量气泡的情况,并且可阻挡一定滤渣的流动,提高铝水浇铸质量。
The present invention relates to the technical field of molten aluminum casting, specifically an automatic molten aluminum casting equipment, which includes two sets of brackets, and pulleys are fixedly installed on the outer surfaces of the lower ends of both of them. A groove 1 is provided on the outer surface of the upper end, and the interior of the groove 1 is movably connected with a butt bar, which crosses the groove 1 transversely and has its right end extending to two-thirds of the way between the two sets of brackets, and is connected to the The grooves are connected by rotation through a hinged shaft. A sleeve is fixedly installed between the two sets of brackets near the upper end, and a chute is provided on the left and right sides of the inner surface of the sleeve. The invention is simple to operate, saves time and effort, reduces burns caused by the splashing of the aluminum water during the pouring process and the rise of the hot air of the aluminum water, reduces the occurrence of a large number of bubbles caused by the excessive impact force of the aluminum water, and can block the flow of a certain amount of filter residue, improving Aluminum water casting quality.
Description
技术领域Technical field
本发明涉及铝水浇铸技术领域,具体为一种铝水自动浇铸设备。The invention relates to the technical field of molten aluminum casting, specifically an automatic molten aluminum casting equipment.
背景技术Background technique
浇铸成型又称铸塑,是将已准备好的浇铸原料注人模具中使其固化,获得与模具型腔相似的制品,浇铸成型的原料可以是单体、经初步聚合或缩聚的浆状物或聚合物与单体的溶液等,固化过程中通常发生聚合或缩聚反应,近年来,在传统的浇铸成型基础上还出现了一些新的铸塑方法,包括嵌铸、离心浇铸、流延铸塑、搪塑、滚塑等,浇铸成型具有浇铸成型时压力低,对模具和设备的强度要求不高,投资较小,对产品的尺寸限制较小,产品的内应力低的优点,故而得到广泛应用。Casting molding, also known as cast molding, is to inject prepared casting raw materials into the mold and solidify them to obtain products similar to the mold cavity. The raw materials for casting molding can be monomers, preliminarily polymerized or polycondensed slurries. Or solutions of polymers and monomers, etc. Polymerization or polycondensation reactions usually occur during the curing process. In recent years, some new casting methods have emerged based on traditional casting molding, including insert casting, centrifugal casting, and tape casting. Plastic, slush molding, rotational molding, etc., casting molding has the advantages of low pressure during casting, low strength requirements for molds and equipment, small investment, small size restrictions on products, and low internal stress of the product, so it is obtained widely used.
现有技术中在对铝件进行浇铸时,通常采用人工操作,效率低、劳动强度大,费时费力;融化的铝水温度高,铝水倾倒时,铝水倒入到铸模中时容易飞溅,稍有不慎直接接触人体皮肤,会造成工作人员烫伤,且铝蒸汽上升并吸入人体会直接损害成骨细胞的活性,会抑制骨的基质合成,另外,在铝水融化过程中,铝水中存在大量杂质,掺入杂质的铝水倾倒至模具时,会影响成品质量。In the prior art, when aluminum parts are cast, manual operation is usually used, which is inefficient, labor-intensive, time-consuming and labor-intensive; the temperature of the melted aluminum water is high, and when the aluminum water is poured, the aluminum water is easy to splash when poured into the casting mold. Accidental direct contact with human skin will cause burns to the staff, and aluminum vapor rising and inhaled into the human body will directly damage the activity of osteoblasts and inhibit bone matrix synthesis. In addition, during the melting process of aluminum water, there are A large amount of impurities. When the aluminum water mixed with impurities is poured into the mold, it will affect the quality of the finished product.
为此,提出一种铝水自动浇铸设备。To this end, an automatic aluminum molten casting equipment is proposed.
发明内容Contents of the invention
本发明的目的在于提供一种铝水自动浇铸设备,能够操作简单,省事省力,减少铝水在倾倒过程中飞溅以及铝水热气上升而造成人员的烫伤,减少铝水撞击力度过大而产生大量气泡的情况,并且可阻挡一定滤渣的流动,提高铝水浇铸质量,以解决上述背景技术中提出的问题。The object of the present invention is to provide an automatic casting equipment for molten aluminum that is simple to operate, saves time and effort, reduces the risk of burns caused by splashing of molten aluminum during the pouring process and the rise of hot gas from the molten aluminum, and reduces the excessive impact force of molten aluminum causing a large amount of It can also block the flow of certain filter residues and improve the quality of molten aluminum casting to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种铝水自动浇铸设备,包括支架,所述支架的数量为两组,且其两者下端外表面均固定安装有滑轮,左侧所述支架的上端外表面开设有凹槽一,且凹槽一的内部活动连接有抵杆,所述抵杆呈横向贯穿凹槽一并且其右端延伸至两组支架之间三分之二处,且其与凹槽一之间通过铰接轴转动连接,两组所述支架之间靠近上端的位置固定安装有套筒,且套筒内表面的左右侧位置均开设有滑槽一,所述套筒的内部滑动连接有贮水筒,两组所述支架一侧外表面靠近下端位置均开设有滑槽二,两组所述滑槽二左右相对,且其之间滑动安装有防护板;In order to achieve the above object, the present invention provides the following technical solution: an automatic molten aluminum casting equipment, including a bracket. The number of the brackets is two groups, and pulleys are fixedly installed on the outer surfaces of the lower ends of both of them. The bracket on the left side A groove is provided on the outer surface of the upper end of the groove 1, and the interior of the groove 1 is movably connected with a butt bar. The butt bar runs transversely through the groove 1 and its right end extends to two-thirds of the way between the two sets of brackets, and its It is rotatably connected to groove one through a hinged shaft. A sleeve is fixedly installed between the two sets of brackets near the upper end, and a chute is provided on the left and right sides of the inner surface of the sleeve. The sleeve is There is a water storage tube slidingly connected inside, and two chute two are provided on the outer surface of one side of the two sets of brackets near the lower end. The two two sets of chute two are opposite to each other, and a protective plate is slidably installed between them;
所述贮水筒左右侧外表面的上端位置均固定安装有滑块,所述滑块滑动连接在滑槽一的内部靠近上端的位置,且滑块与滑槽一的内表面之间通过重力弹簧一固定连接,所述贮水筒的上端筒口卡接有筒盖,所述贮水筒下端外表面中间位置固定安装有筒管,且其呈倒凹形结构设计,所述筒管外表面等距离开设有四组出料口,且筒管的外部套接有筒罩,所述筒罩呈倒凹形结构设计,且筒罩下端外表面的中间位置固定安装有限位杆,所述限位杆呈倒T形结构设计并贯穿至筒管的内部,所述贮水筒下端外表面的左右侧及前后端的位置均固定安装有推塞;Sliders are fixedly installed at the upper ends of the outer surfaces of the left and right sides of the water storage tank. The sliders are slidingly connected to the inside of chute one near the upper end, and a gravity spring is used between the slider and the inner surface of chute one. A fixed connection, the upper end of the water storage barrel has a barrel cover snap-fitted to it, a barrel is fixedly installed in the middle of the outer surface of the lower end of the water barrel, and it is designed with an inverted concave structure, and the outer surface of the barrel is opened at equal distances. There are four sets of discharge ports, and a barrel cover is connected to the outside of the barrel. The barrel cover is designed with an inverted concave structure, and a limit rod is fixedly installed at the middle position of the outer surface of the lower end of the barrel cover. The limit rod is in the shape of The inverted T-shaped structure is designed and penetrates into the inside of the barrel. Push plugs are fixedly installed on the left and right sides of the outer surface of the lower end of the water storage barrel and at the front and rear ends;
所述防护板左右侧外表面均固定安装有滑球,且滑球滑动连接在滑槽二的内部,所述滑球与滑槽二内表面之间固定连接有重力弹簧二,所述防护板内部的中间位置开设有出口槽,且出口槽的内部中间位置固定安装有锥杆,且锥杆贯穿出口槽的上端并延伸至筒管的内部与限位杆上下对应,所述锥杆与出口槽的内壁之间呈环状等距离安装有导流板,且导流板呈二十至二十五度角倾斜设计,所述导流板内部的中间位置开设有凹槽二,所述凹槽二的上端槽口位置活动安装有金属板,所述金属板的一端与凹槽二内表面相铰接,且金属板的另一端与凹槽二内表面相贴,所述金属板上端等距离固定安装有锥针。Sliding balls are fixedly installed on the left and right outer surfaces of the protective plate, and the sliding balls are slidingly connected inside the chute two. There is a gravity spring two fixedly connected between the sliding ball and the inner surface of the chute two. The protective plate An outlet slot is provided at the middle position inside, and a taper rod is fixedly installed at the middle position inside the outlet slot. The taper rod penetrates the upper end of the outlet slot and extends to the inside of the bobbin to correspond up and down with the limit rod. The taper rod is in contact with the outlet. Annular guide plates are installed at equal distances between the inner walls of the grooves, and the guide plates are designed to be inclined at an angle of twenty to twenty-five degrees. There is a groove two in the middle of the guide plate. The groove is A metal plate is movably installed at the upper end of groove two. One end of the metal plate is hinged to the inner surface of groove two, and the other end of the metal plate is in contact with the inner surface of groove two. The upper ends of the metal plates are equidistant. The taper needle is fixedly installed.
优选的,所述筒罩外表面靠近下端的位置固定安装有过滤板,且过滤板呈内环低外环高的倾斜结构设计,所述过滤板的外延边与贮水筒的内壁相贴合。Preferably, a filter plate is fixedly installed on the outer surface of the barrel cover near the lower end, and the filter plate has an inclined structure design with a low inner ring and a high outer ring. The extended edge of the filter plate fits the inner wall of the water storage barrel.
优选的,所述筒罩的上端外表面的中心位置固定安装有立杆,且立杆延伸至贮水筒内部三分之二处,所述筒盖下端外表面的中间位置固定安装有筒套,且立杆的上端贯穿并滑动连接在筒套的内部。Preferably, a vertical rod is fixedly installed at the center of the outer surface of the upper end of the cylinder cover, and the vertical rod extends to two-thirds of the inside of the water storage cylinder, and a sleeve is fixedly installed at the middle position of the outer surface of the lower end of the cylinder cover. And the upper end of the vertical rod penetrates and is slidingly connected inside the sleeve.
优选的,所述防护板内部靠近外环圈的位置开设有环腔,且环腔的内部靠近下端左右及前后的位置的位置均开设有进气孔,所述进气孔的孔槽延伸至防护板的下端外表面,所述环腔与凹槽二内部之间固定连接有通气管,所述防护板上端外表面靠近左右侧及前后端位置均固定安装有柱筒,且柱筒的下端贯穿至防护板的内部并与环腔内部相连通,四组所述推塞分别插接柱筒的内部。Preferably, an annular cavity is provided inside the protective plate close to the outer ring, and air inlets are provided inside the annular cavity close to the left, right, front and rear of the lower end, and the slots of the air inlet holes extend to On the outer surface of the lower end of the protective plate, there is a vent pipe fixedly connected between the annular cavity and the inside of the groove. The upper outer surface of the protective plate is close to the left and right sides and the front and rear ends. Columns are fixedly installed, and the lower end of the column is fixed. Penetrating to the inside of the protective plate and communicating with the inside of the annular cavity, the four sets of push plugs are respectively inserted into the inside of the cylinder.
优选的,所述凹槽二内表面的左右侧中间的位置均开设有直槽,左右两组所述直槽之间滑动连接有膨胀板,且膨胀板的左右侧均固定安装有顶块,所述顶块滑动连接在直槽的内部,所述膨胀板的上端外表面靠近一侧的位置固定安装有推杆,且推杆的上端与金属板的一端相贴合。Preferably, a straight groove is provided in the middle of the left and right sides of the inner surface of the second groove, and an expansion plate is slidably connected between the two sets of straight grooves on the left and right, and top blocks are fixedly installed on the left and right sides of the expansion plate. The top block is slidably connected inside the straight slot. A push rod is fixedly installed on the outer surface of the upper end of the expansion plate near one side, and the upper end of the push rod is in contact with one end of the metal plate.
优选的,所述凹槽二内部的一侧靠近槽口的位置开设有横槽,且横槽的内表面的一侧位置固定安装有金属弹簧,所述金属板未与凹槽二内部接触的一端与金属弹簧之间固定连接有牵引绳。Preferably, a transverse groove is provided on one side of the inside of the second groove close to the notch opening, and a metal spring is fixedly installed on one side of the inner surface of the transverse groove, and the metal plate is not in contact with the inside of the second groove. A traction rope is fixedly connected between one end and the metal spring.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、通过设置抵杆、贮水筒与防护板的配合使用,贮水筒继续受到抵触而向下,滑球下压重力弹簧二至凹槽二的底部,防护板保持不动,锥杆抵触限位杆向上,与限位杆固定连接的筒罩受到抵触而向上,筒罩与筒管上下相对位移,出料口无筒罩外物遮挡而打开,贮水筒内部的铝水通过出料口流出,以此进行浇铸,该结构的设置操作简单,省事省力,减少铝水在倾倒过程中飞溅以及铝水热气上升而造成人员的烫伤;1. By setting the resisting rod, the water storage tube and the protective plate in combination, the water storage tube continues to be resisted and moves downward. The sliding ball presses down the gravity spring two to the bottom of the groove two. The protective plate remains stationary and the cone rod resists the limit. When the rod is upward, the cylinder cover fixedly connected to the limit rod is pushed upward due to friction. The cylinder cover and the cylinder tube move up and down relative to each other. The discharge port is opened without being blocked by foreign objects in the cylinder cover. The aluminum water inside the water storage cylinder flows out through the discharge port. Casting is carried out in this way. The setup and operation of the structure are simple, save time and effort, and reduce the risk of burns caused by the splashing of aluminum water during the pouring process and the rise of hot aluminum water;
2、通过设置导流板及金属板,铝水顺势而下进入防护板的出口槽内部,并通过出口槽内部的倾斜结构设计的导流板流入至模具内部,可减缓铝水的流动速度,并且导流板上设置金属板的锥针,可减少铝水撞击力度过大而产生大量气泡的情况,并且可阻挡一定滤渣的流动,以此提高铝水浇铸质量。2. By setting up the guide plate and the metal plate, the aluminum water flows down into the exit groove of the protective plate, and flows into the inside of the mold through the guide plate designed with an inclined structure inside the exit groove, which can slow down the flow speed of the aluminum water. In addition, the cone needles of the metal plate are installed on the guide plate, which can reduce the occurrence of a large number of bubbles caused by excessive impact of molten aluminum, and can block the flow of a certain amount of filter residue, thereby improving the quality of molten aluminum casting.
附图说明Description of drawings
图1为本发明的结构示意图;Figure 1 is a schematic structural diagram of the present invention;
图2为本发明的剖视图;Figure 2 is a cross-sectional view of the present invention;
图3为本发明的左侧支架的俯视图Figure 3 is a top view of the left side bracket of the present invention
图4为本发明的贮水筒的剖面图;Figure 4 is a cross-sectional view of the water storage cylinder of the present invention;
图5为本发明的防护板的俯视图;Figure 5 is a top view of the protective plate of the present invention;
图6为本发明的防护板剖面图;Figure 6 is a cross-sectional view of the protective plate of the present invention;
图7为本发明的导流板的剖面图;Figure 7 is a cross-sectional view of the deflector of the present invention;
图8为本发明的图7的A的放大图。Fig. 8 is an enlarged view of A of Fig. 7 according to the present invention.
图中:1、支架;11、滑轮;12、凹槽一;13、抵杆;2、套筒;21、滑槽一;3、贮水筒;31、滑块;32、重力弹簧一;33、筒盖;34、筒管;341、出料口;35、筒罩;351、过滤板;352、立杆;353、筒套;36、限位杆;37、推塞;4、滑槽二;41、防护板;411、滑球;412、重力弹簧二;413、出口槽;414、锥杆;415、导流板;416、凹槽二;417、金属板;418、锥针;5、环腔;51、进气孔;52、通气管;53、柱筒;6、直槽;61、膨胀板;62、顶块;63、推杆;7、横槽;71、金属弹簧;72、牵引绳。In the picture: 1. Bracket; 11. Pulley; 12. Groove 1; 13. Resistance rod; 2. Sleeve; 21. Chute 1; 3. Water storage tube; 31. Slider; 32. Gravity spring 1; 33 , barrel cover; 34, barrel; 341, discharge port; 35, barrel cover; 351, filter plate; 352, vertical rod; 353, barrel sleeve; 36, limit rod; 37, push plug; 4, chute 2; 41. Protective plate; 411. Slide ball; 412. Gravity spring 2; 413. Exit groove; 414. Taper rod; 415. Deflector; 416. Groove 2; 417. Metal plate; 418. Taper needle; 5. Ring cavity; 51. Air inlet; 52. Ventilation pipe; 53. Column; 6. Straight groove; 61. Expansion plate; 62. Top block; 63. Push rod; 7. Transverse groove; 71. Metal spring ; 72. Traction rope.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
请参阅图1至图8,本发明提供一种技术方案:Referring to Figures 1 to 8, the present invention provides a technical solution:
一种铝水自动浇铸设备,如图1至图5所示,包括支架1,所述支架1的数量为两组,且其两者下端外表面均固定安装有滑轮11,左侧所述支架1的上端外表面开设有凹槽一12,且凹槽一12的内部活动连接有抵杆13,所述抵杆13呈横向贯穿凹槽一12并且其右端延伸至两组支架1之间三分之二处,且其与凹槽一12之间通过铰接轴转动连接,两组所述支架1之间靠近上端的位置固定安装有套筒2,且套筒2内表面的左右侧位置均开设有滑槽一21,所述套筒2的内部滑动连接有贮水筒3,两组所述支架1一侧外表面靠近下端位置均开设有滑槽二4,两组所述滑槽二4左右相对,且其之间滑动安装有防护板41;An automatic molten aluminum casting equipment, as shown in Figures 1 to 5, includes a bracket 1. There are two sets of brackets 1, and pulleys 11 are fixedly installed on the outer surfaces of the lower ends of both of them. The bracket on the left side A groove 12 is provided on the outer surface of the upper end of 1, and a butt bar 13 is movably connected inside the groove 12. The butt bar 13 transversely penetrates the groove 12 and its right end extends to three meters between the two sets of brackets 1. It is divided into two parts, and is connected to the groove 12 by a hinged shaft. A sleeve 2 is fixedly installed between the two sets of brackets 1 near the upper end, and the left and right sides of the inner surface of the sleeve 2 are evenly spaced. A chute 21 is provided, and a water storage tube 3 is slidingly connected to the inside of the sleeve 2. A chute 2 4 is provided on the outer surface of one side of the two sets of brackets 1 near the lower end. The two sets of chutes 4 are provided. The left and right sides are opposite, and a protective plate 41 is slidably installed between them;
所述贮水筒3左右侧外表面的上端位置均固定安装有滑块31,所述滑块31滑动连接在滑槽一21的内部靠近上端的位置,且滑块31与滑槽一21的内表面之间通过重力弹簧一32固定连接,所述贮水筒3的上端筒口卡接有筒盖33,所述贮水筒3下端外表面中间位置固定安装有筒管34,且其呈倒凹形结构设计,所述筒管34外表面等距离开设有四组出料口341,且筒管34的外部套接有筒罩35,所述筒罩35呈倒凹形结构设计,且筒罩35下端外表面的中间位置固定安装有限位杆36,所述限位杆36呈倒T形结构设计并贯穿至筒管34的内部,所述贮水筒3下端外表面的左右侧及前后端的位置均固定安装有推塞37;The upper ends of the outer surfaces of the left and right sides of the water storage tank 3 are fixedly installed with sliders 31. The sliders 31 are slidingly connected to the inside of the chute 21 near the upper end, and the slider 31 is connected to the inside of the chute 21. The surfaces are fixedly connected by a gravity spring 32. The upper end of the water storage barrel 3 is connected with a barrel cover 33. A barrel 34 is fixedly installed in the middle of the outer surface of the lower end of the water storage barrel 3, and it has an inverted concave structure. Design, the outer surface of the bobbin 34 is provided with four sets of discharge openings 341 at equal distances, and the outside of the bobbin 34 is sleeved with a barrel cover 35. The barrel cover 35 is designed with an inverted concave structure, and the lower end of the barrel cover 35 A limit rod 36 is fixedly installed at the middle position of the outer surface. The limit rod 36 is designed in an inverted T-shaped structure and penetrates into the inside of the tube 34. The positions of the left and right sides and the front and rear ends of the lower end of the water storage tube 3 are fixed. A push plug 37 is installed;
所述防护板41左右侧外表面均固定安装有滑球411,且滑球411滑动连接在滑槽二4的内部,所述滑球411与滑槽二4内表面之间固定连接有重力弹簧二412,所述防护板41内部的中间位置开设有出口槽413,且出口槽413的内部中间位置固定安装有锥杆414,且锥杆414贯穿出口槽413的上端并延伸至筒管34的内部与限位杆36上下对应,所述锥杆414与出口槽413的内壁之间呈环状等距离安装有导流板415,且导流板415呈二十至二十五度角倾斜设计,所述导流板415内部的中间位置开设有凹槽二416,所述凹槽二416的上端槽口位置活动安装有金属板417,所述金属板417的一端与凹槽二416内表面相铰接,且金属板417的另一端与凹槽二416内表面相贴,所述金属板417上端等距离固定安装有锥针418。Sliding balls 411 are fixedly installed on the left and right outer surfaces of the protective plate 41 , and the sliding balls 411 are slidingly connected inside the chute 2 4 . A gravity spring is fixedly connected between the sliding ball 411 and the inner surface of the chute 2 4 . 2. 412, an outlet slot 413 is provided at the middle position inside the protective plate 41, and a cone rod 414 is fixedly installed at the middle position inside the outlet slot 413, and the cone rod 414 penetrates the upper end of the outlet slot 413 and extends to the bobbin 34. The interior corresponds to the upper and lower positions of the limit rod 36. A guide plate 415 is installed in an annular shape between the cone rod 414 and the inner wall of the outlet groove 413 at an equal distance, and the guide plate 415 is designed to be inclined at an angle of twenty to twenty-five degrees. , a second groove 416 is provided in the middle of the guide plate 415 , a metal plate 417 is movably installed at the upper end of the second groove 416 , and one end of the metal plate 417 is in contact with the inner surface of the second groove 416 The other end of the metal plate 417 is in contact with the inner surface of the second groove 416. The upper end of the metal plate 417 is fixedly mounted with a cone needle 418 at an equal distance.
工作时,首先打开筒盖33并将外部的熔融状态的铝水定量加入在贮水筒3的内部,筒盖33,即可进行铝水浇铸工作,接着将该设备推动至指定位置后,手持抵杆13的左端并向上抬起,抵杆13的右端在转杆的作用下向下转动并抵触筒盖33,筒盖33及贮水筒3受到抵触而向下移动,滑块31在滑槽一21内部滑动并向下抵压重力弹簧一32,贮水筒3下移,并且推动下端的防护板41,直至防护板41移动至模具上端,贮水筒3继续受到抵触而向下,滑球411下压重力弹簧二412至凹槽二416的底部,防护板41保持不动,锥杆414抵触限位杆36向上,与限位杆36固定连接的筒罩35受到抵触而向上,筒罩35与筒管34上下相对位移,出料口341无筒罩35遮挡而打开,贮水筒3内部的铝水通过出料口341流出,以此进行浇铸,该结构的设置操作简单,省事省力,减少铝水在倾倒过程中飞溅以及铝水热气上升而造成人员的烫伤,接着铝水顺势而下进入防护板41的出口槽413内部,并通过出口槽413内部的倾斜结构设计的导流板415流入至模具内部,可减缓铝水的流动速度,并且导流板415上设置金属板417的锥针418,可减少铝水撞击力度过大而产生大量气泡的情况,并且可阻挡一定滤渣的流动,以此提高铝水浇铸质量,待至铝水浇铸完毕,即可松开防护板41,贮水筒3失去抵触而向上移动,贮水筒3及防护板41归位,筒盖33失去锥杆414抵触而归位,出料口341关闭,以停止铝水浇铸,可实现自动开合。When working, first open the cylinder cover 33 and add molten aluminum from the outside to the inside of the water storage cylinder 3. Then, the cylinder cover 33 can be used to cast the aluminum water. Then push the equipment to the designated position and hold it against the water storage cylinder 3. The left end of the rod 13 is lifted upward, and the right end of the resisting rod 13 rotates downward under the action of the rotating rod and resists the cylinder cover 33. The cylinder cover 33 and the water storage cylinder 3 are impacted and move downward. The slider 31 moves along the chute. 21 slides inside and presses downward against the gravity spring 32. The water storage tube 3 moves downward and pushes the protective plate 41 at the lower end until the protective plate 41 moves to the upper end of the mold. The water storage tube 3 continues to be resisted and moves downward, and the sliding ball 411 moves down. The second gravity spring 412 is pressed to the bottom of the second groove 416, and the protective plate 41 remains motionless. The cone rod 414 resists the limit rod 36 and moves upward. The cylinder cover 35 fixedly connected to the limit rod 36 is pushed upward by the collision. The cylinder cover 35 and The bobbin 34 is relatively displaced up and down, and the outlet 341 is opened without being blocked by the barrel cover 35. The aluminum water inside the water storage barrel 3 flows out through the outlet 341, and casting is carried out. The setting operation of this structure is simple, saves time and effort, and reduces the amount of aluminum. During the pouring process, the water splashes and the hot air of the aluminum water rises, causing burns to personnel. Then the aluminum water flows down into the exit groove 413 of the protective plate 41 and flows into the outlet through the deflector 415 with an inclined structure inside the exit groove 413. Inside the mold, the flow speed of the molten aluminum can be slowed down, and the cone needle 418 of the metal plate 417 is provided on the guide plate 415, which can reduce the occurrence of a large number of bubbles caused by excessive impact of the molten aluminum, and can block the flow of a certain amount of filter residue, so as to This improves the quality of molten aluminum casting. When the molten aluminum is poured, the protective plate 41 can be loosened. The water storage tube 3 loses friction and moves upward. The water storage tube 3 and the protective plate 41 return to their original positions. The cylinder cover 33 loses the resistance of the cone rod 414 and moves upward. Return to the position, and the discharge port 341 is closed to stop the pouring of molten aluminum, and automatic opening and closing can be realized.
作为本发明的一种实施例,如图4所示,所述筒罩35外表面靠近下端的位置固定安装有过滤板351,且过滤板351呈内环低外环高的倾斜结构设计,所述过滤板351的外延边与贮水筒3的内壁相贴合。As an embodiment of the present invention, as shown in Figure 4, a filter plate 351 is fixedly installed on the outer surface of the barrel cover 35 near the lower end, and the filter plate 351 has an inclined structure design with a low inner ring and a high outer ring. The outer edge of the filter plate 351 is in contact with the inner wall of the water storage tube 3 .
工作时,筒罩35的限位杆36受到锥杆414上顶,筒罩35竖直向上移动,并带动过滤板351上移,过滤板351与贮水筒3内部的铝水上下相对运动,铝水通过过滤板351过滤至贮水筒3内部的下端位置,再通过筒管34的出料口341排出,该结构可对铝水进行初步过滤,减少铝水中的铝渣含量,降低对铝制品质量的影响。During operation, the limit rod 36 of the barrel cover 35 is pushed up by the cone rod 414, the barrel cover 35 moves vertically upward, and drives the filter plate 351 to move upward. The filter plate 351 and the aluminum water inside the water storage barrel 3 move up and down relative to each other. The water is filtered through the filter plate 351 to the lower end of the water storage tube 3, and then discharged through the outlet 341 of the tube 34. This structure can perform preliminary filtration of the aluminum water, reduce the aluminum slag content in the aluminum water, and reduce the quality of the aluminum products. Impact.
作为本发明的一种实施例,如图4所示,所述筒罩35的上端外表面的中心位置固定安装有立杆352,且立杆352延伸至贮水筒3内部三分之二处,所述筒盖33下端外表面的中间位置固定安装有筒套353,且立杆352的上端贯穿并滑动连接在筒套353的内部。As an embodiment of the present invention, as shown in Figure 4, a vertical pole 352 is fixedly installed at the center of the outer surface of the upper end of the barrel cover 35, and the vertical pole 352 extends to two-thirds of the interior of the water storage barrel 3. A barrel sleeve 353 is fixedly installed at the middle position of the outer surface of the lower end of the barrel cover 33 , and the upper end of the vertical rod 352 penetrates and is slidably connected to the inside of the barrel sleeve 353 .
工作时,通过当筒罩35向上移动时,立杆352也随之向上移动,立杆352在筒套353内部向上滑动,该结构可在筒套353被顶触时保持竖直向上,同时可方便筒套353竖直向下归位,减少筒套353偏移。During operation, when the barrel cover 35 moves upward, the vertical pole 352 also moves upward, and the vertical pole 352 slides upward inside the barrel sleeve 353. This structure can keep the barrel sleeve 353 vertically upward when the barrel sleeve 353 is pushed against, and at the same time can It is convenient for the barrel sleeve 353 to return vertically downward and reduce the deflection of the barrel sleeve 353.
作为本发明的一种实施例,如图5和图6所示,所述防护板41内部靠近外环圈的位置开设有环腔5,且环腔5的内部靠近下端左右及前后的位置的位置均开设有进气孔51,所述进气孔51的孔槽延伸至防护板41的下端外表面,所述环腔5与凹槽二416内部之间固定连接有通气管52,所述防护板41上端外表面靠近左右侧及前后端位置均固定安装有柱筒53,且柱筒53的下端贯穿至防护板41的内部并与环腔5内部相连通,四组所述推塞37分别插接柱筒53的内部。As an embodiment of the present invention, as shown in Figures 5 and 6, an annular cavity 5 is provided inside the protective plate 41 close to the outer ring, and an annular cavity 5 is provided inside the protective plate 41 close to the left, right, front and rear of the lower end. Air inlet holes 51 are provided at all positions, and the grooves of the air inlet holes 51 extend to the outer surface of the lower end of the protective plate 41. A vent pipe 52 is fixedly connected between the annular cavity 5 and the inside of the second groove 416. Columns 53 are fixedly installed on the outer surface of the upper end of the protective plate 41 close to the left and right sides and at the front and rear ends, and the lower end of the column 53 penetrates into the interior of the protective plate 41 and is connected with the inside of the annular cavity 5. Four sets of push plugs 37 The inside of the cylinder 53 is inserted respectively.
工作时,当防护板41下压至模具上端,贮水筒3内部的铝水向下浇铸,热气上升被防护板41所阻挡,可减少热气上升而烫伤工作人员,气体可通过进气孔51进入环腔5内部,进入环腔5内部的热气一部分进入柱筒53内部进行保存,另外一部分通过通气管52进入凹槽二416的内部,从而可增大导流板415表面的温度,以减少铝水流经导流板415时,部分铝水冷却成型,影响铝水流动。During operation, when the protective plate 41 is pressed down to the upper end of the mold, the aluminum water inside the water storage tube 3 is poured downwards, and the rise of hot air is blocked by the protective plate 41, which can reduce the rise of hot air and burn the workers, and the gas can enter through the air inlet 51. Inside the annular cavity 5, part of the hot air entering the annular cavity 5 enters the inside of the cylinder 53 for storage, and the other part enters the inside of the second groove 416 through the vent pipe 52, thereby increasing the temperature of the surface of the guide plate 415 to reduce the aluminum When water flows through the guide plate 415, part of the aluminum water is cooled and formed, which affects the flow of the aluminum water.
作为本发明的一种实施例,如图7所示,所述凹槽二416内表面的左右侧中间的位置均开设有直槽6,左右两组所述直槽6之间滑动连接有膨胀板61,且膨胀板61的左右侧均固定安装有顶块62,所述顶块62滑动连接在直槽6的内部,所述膨胀板61的上端外表面靠近一侧的位置固定安装有推杆63,且推杆63的上端与金属板417的一端相贴合。As an embodiment of the present invention, as shown in Figure 7, straight grooves 6 are provided in the middle of the left and right sides of the inner surface of the second groove 416, and the two sets of left and right straight grooves 6 are slidably connected with expansion holes. Plate 61, and top blocks 62 are fixedly installed on the left and right sides of the expansion plate 61. The top blocks 62 are slidingly connected inside the straight groove 6. A pusher is fixedly installed on the outer surface of the upper end of the expansion plate 61 near one side. Rod 63, and the upper end of the push rod 63 is in contact with one end of the metal plate 417.
工作时,待至贮水筒3的内部铝水浇铸完毕后,接着,可将抵杆13从筒盖33上端移开来,筒盖33失去抵杆13抵触而促使贮水筒3上移,滑块31在重力弹簧一32的弹力作用下回弹,贮水筒3在筒罩35的内部上滑,贮水筒3归位并带动推塞37上移,推塞37的上拔可将被注入模具中所上升的热气通过进气孔51吸入至环腔5与柱筒53的内部,热气进行储存,待至热气吸收完毕,可将该装置从被浇铸的模具中移动开来,接着,再次转动铰接轴,抵杆13抵住贮水筒3而下压,推塞37受到贮水筒3下压而再次向柱筒53内部推动,部分热气通过环腔5及通气管52进入凹槽二416的内部,凹槽二416内部进入大量热气,从而促使膨胀板61受到热气而膨胀,膨胀板61两侧的顶块62在直槽6的内部向上滑动,膨胀板61上端的推杆63顶触金属板417的一端,便可将金属板417与凹槽二416内表面相贴而未固定连接的一端顶起,金属板417翻转起翘呈倾斜状,堆积在金属板417内部的铝水残渣可顺势掉落,以保持金属板417定期清洁,待至凹槽二416内部的气体散却,膨胀板61回归原位,即可带动金属板417归位,推杆63可作为金属板417未接触端的支撑。During operation, after the aluminum water inside the water storage tank 3 is poured, the support rod 13 can be moved away from the upper end of the cylinder cover 33. The cylinder cover 33 loses the resistance of the support rod 13 and prompts the water storage tank 3 to move upward, and the slider 31 rebounds under the elastic force of the gravity spring 32, and the water storage tube 3 slides up inside the cylinder cover 35. The water storage tube 3 returns to its position and drives the push plug 37 to move upward. The upward movement of the push plug 37 can inject the material into the mold. The rising hot air is sucked into the interior of the annular cavity 5 and the cylinder 53 through the air inlet hole 51, and the hot air is stored. When the hot air is absorbed, the device can be moved away from the cast mold, and then the hinge shaft can be rotated again. , the resisting rod 13 presses down against the water storage tube 3, and the push plug 37 is pressed down by the water storage tube 3 and pushed toward the inside of the cylinder 53 again. Part of the hot air enters the inside of the groove two 416 through the annular cavity 5 and the vent pipe 52, and the concave A large amount of hot air enters the inside of the second slot 416, causing the expansion plate 61 to expand due to the hot air. The top blocks 62 on both sides of the expansion plate 61 slide upward inside the straight slot 6, and the push rod 63 at the upper end of the expansion plate 61 contacts the metal plate 417. At one end, the end of the metal plate 417 which is in contact with the inner surface of the second groove 416 but is not fixedly connected can be lifted up. The metal plate 417 is turned over and tilted, and the molten aluminum residue accumulated inside the metal plate 417 can fall down. , to keep the metal plate 417 clean regularly. When the gas inside the second groove 416 dissipates and the expansion plate 61 returns to its original position, the metal plate 417 can be driven back to its original position. The push rod 63 can be used as a support for the uncontacted end of the metal plate 417.
作为本发明的一种实施例,如图7和图8所示,所述凹槽二416内部的一侧靠近槽口的位置开设有横槽7,且横槽7的内表面的一侧位置固定安装有金属弹簧71,所述金属板417未与凹槽二416内部接触的一端与金属弹簧71之间固定连接有牵引绳72。As an embodiment of the present invention, as shown in Figures 7 and 8, a transverse groove 7 is provided on one side of the inside of the second groove 416 close to the groove opening, and one side of the inner surface of the transverse groove 7 is A metal spring 71 is fixedly installed, and a traction rope 72 is fixedly connected between the end of the metal plate 417 that is not in contact with the inside of the second groove 416 and the metal spring 71 .
工作时,当金属板417的一端受到推杆63顶触后而起翘,金属板417在起翘时,向外拉动牵引绳72,金属弹簧71拉升,待至金属板417下降,牵引绳72在金属弹簧71的弹力作用下回拉,从而带动金属板417归位,保持金属板417的平衡。During operation, when one end of the metal plate 417 is pushed by the push rod 63 and becomes warped, when the metal plate 417 is warped, the traction rope 72 is pulled outward, and the metal spring 71 is pulled up. When the metal plate 417 descends, the traction rope 72 is pulled back under the elastic force of the metal spring 71, thereby driving the metal plate 417 to return to its position and maintaining the balance of the metal plate 417.
工作原理:working principle:
工作时,首先打开筒盖33并将外部的熔融状态的铝水定量加入在贮水筒3的内部,筒盖33,即可进行铝水浇铸工作,接着将该设备推动至指定位置后,手持抵杆13的左端并向上抬起,抵杆13的右端在转杆的作用下向下转动并抵触筒盖33,筒盖33及贮水筒3受到抵触而向下移动,滑块31在滑槽一21内部滑动并向下抵压重力弹簧一32,贮水筒3下移,并且推动下端的防护板41,直至防护板41移动至模具上端,贮水筒3继续受到抵触而向下,滑球411下压重力弹簧二412至凹槽二416的底部,防护板41保持不动,锥杆414抵触限位杆36向上,与限位杆36固定连接的筒罩35受到抵触而向上,筒罩35与筒管34上下相对位移,出料口341无筒罩35遮挡而打开,贮水筒3内部的铝水通过出料口341流出,以此进行浇铸,该结构的设置操作简单,省事省力,减少铝水在倾倒过程中飞溅以及铝水热气上升而造成人员的烫伤,接着铝水顺势而下进入防护板41的出口槽413内部,并通过出口槽413内部的倾斜结构设计的导流板415流入至模具内部,可减缓铝水的流动速度,并且导流板415上设置金属板417的锥针418,可减少铝水撞击力度过大而产生大量气泡的情况,并且可阻挡一定滤渣的流动,待至铝水浇铸完毕,即可松开防护板41,贮水筒3失去抵触而向上移动,贮水筒3及防护板41归位,筒盖33失去锥杆414抵触而归位,出料口341关闭,贮水筒3归位并带动推塞37上移,推塞37的上拔可将被注入模具中所上升的热气通过进气孔51吸入至环腔5与柱筒53的内部,热气进行储存,待至热气吸收完毕,可将该装置从被浇铸的模具中移动开来,接着,再次转动铰接轴,抵杆13抵住贮水筒3而下压,推塞37受到贮水筒3下压而再次向柱筒53内部推动,部分热气通过环腔5及通气管52进入凹槽二416的内部,凹槽二416内部进入大量热气,从而促使膨胀板61受到热气而膨胀,膨胀板61两侧的顶块62在直槽6的内部向上滑动,膨胀板61上端的推杆63顶触金属板417的一端,便可将金属板417与凹槽二416内表面相贴而未固定连接的一端顶起,金属板417翻转起翘呈倾斜状,堆积在金属板417内部的铝水残渣可顺势掉落,以保持金属板417定期清洁。When working, first open the cylinder cover 33 and add molten aluminum from the outside to the inside of the water storage cylinder 3. Then, the cylinder cover 33 can be used to cast the aluminum water. Then push the equipment to the designated position and hold it against the water storage cylinder 3. The left end of the rod 13 is lifted upward, and the right end of the resisting rod 13 rotates downward under the action of the rotating rod and resists the cylinder cover 33. The cylinder cover 33 and the water storage cylinder 3 are impacted and move downward. The slider 31 moves along the chute. 21 slides inside and presses downward against the gravity spring 32. The water storage tube 3 moves downward and pushes the protective plate 41 at the lower end until the protective plate 41 moves to the upper end of the mold. The water storage tube 3 continues to be resisted and moves downward, and the sliding ball 411 moves down. The second gravity spring 412 is pressed to the bottom of the second groove 416, and the protective plate 41 remains motionless. The cone rod 414 resists the limit rod 36 and moves upward. The cylinder cover 35 fixedly connected to the limit rod 36 is pushed upward by the collision. The cylinder cover 35 and The bobbin 34 is relatively displaced up and down, and the outlet 341 is opened without being blocked by the barrel cover 35. The aluminum water inside the water storage barrel 3 flows out through the outlet 341, and casting is carried out. The setting operation of this structure is simple, saves time and effort, and reduces the amount of aluminum. During the pouring process, the water splashes and the hot air of the aluminum water rises, causing burns to personnel. Then the aluminum water flows down into the exit groove 413 of the protective plate 41 and flows into the outlet through the deflector 415 with an inclined structure inside the exit groove 413. Inside the mold, the flow speed of the molten aluminum can be slowed down, and the cone needle 418 of the metal plate 417 is provided on the guide plate 415, which can reduce the occurrence of a large number of bubbles caused by excessive impact of the molten aluminum, and can block the flow of a certain amount of filter residue. When the molten aluminum is poured, the protective plate 41 can be loosened, the water storage tube 3 loses the resistance and moves upward, the water storage tube 3 and the protective plate 41 return to their original position, the cylinder cover 33 loses the resistance of the cone rod 414 and returns to its original position, and the discharge port 341 is closed. , the water storage cylinder 3 returns to its position and drives the push plug 37 to move upward. Pulling up the push plug 37 can suck the rising hot air injected into the mold into the inside of the annular cavity 5 and the cylinder 53 through the air inlet hole 51, and the hot air is stored. , until the heat gas is absorbed, the device can be moved away from the cast mold, and then the hinged shaft is rotated again, the resisting rod 13 presses down against the water storage tube 3, and the push plug 37 is pressed down by the water storage tube 3 and presses down again. Pushing toward the inside of the cylinder 53, part of the hot air enters the inside of the second groove 416 through the annular cavity 5 and the vent pipe 52. A large amount of hot air enters the inside of the second groove 416, thereby causing the expansion plate 61 to expand due to the hot air. The two sides of the expansion plate 61 The top block 62 slides upward inside the straight groove 6, and the push rod 63 on the upper end of the expansion plate 61 touches one end of the metal plate 417, so that the metal plate 417 can be pressed against the inner surface of the second groove 416 without being fixedly connected. When the metal plate 417 is lifted up, the metal plate 417 is turned over and tilted, and the aluminum residue accumulated inside the metal plate 417 can fall down to keep the metal plate 417 clean regularly.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (6)
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| CN114769570A (en) * | 2022-04-11 | 2022-07-22 | 李中海 | A casting system for ductile iron |
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