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WO2025215375A1 - Wound care textiles - Google Patents

Wound care textiles

Info

Publication number
WO2025215375A1
WO2025215375A1 PCT/GB2025/050780 GB2025050780W WO2025215375A1 WO 2025215375 A1 WO2025215375 A1 WO 2025215375A1 GB 2025050780 W GB2025050780 W GB 2025050780W WO 2025215375 A1 WO2025215375 A1 WO 2025215375A1
Authority
WO
WIPO (PCT)
Prior art keywords
substrate layer
wound
substance
wound dressing
substances
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/GB2025/050780
Other languages
French (fr)
Inventor
Genevieve HARRIS
Manjunath PENAGONDIA
Hollie HATHAWAY
Samantha HUTCHINSON
David Parsons
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Convatec Ltd
Original Assignee
Convatec Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GBGB2405224.3A external-priority patent/GB202405224D0/en
Priority claimed from GBGB2405228.4A external-priority patent/GB202405228D0/en
Priority claimed from GBGB2405226.8A external-priority patent/GB202405226D0/en
Application filed by Convatec Ltd filed Critical Convatec Ltd
Publication of WO2025215375A1 publication Critical patent/WO2025215375A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/00051Accessories for dressings
    • A61F13/00063Accessories for dressings comprising medicaments or additives, e.g. odor control, PH control, debriding, antimicrobic
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/00987Apparatus or processes for manufacturing non-adhesive dressings or bandages
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/02Adhesive bandages or dressings
    • A61F13/0203Adhesive bandages or dressings with fluid retention members

Definitions

  • the present disclosure relates generally to wound care, and more particularly to wound dressings or debridement tools having a defined substance surface coverage and/or substance deposition depth.
  • the disclosure further relates to printing methods, and more particularly to a method of applying one or more substance(s) to substrate layers of an article.
  • BACKGROUND [0002] Owing to an aging population and growing prevalence of vasculopathy, the incidence of chronic wounds is increasing worldwide. Chronic wounds are a major burden on healthcare systems and patient quality of life, often leading to loss of function and amputation.
  • a wound is classed as chronic if it fails to progress through this sequence within 4 ⁇ 6 weeks.
  • Wound chronicity is often attributed to diabetes and vascular diseases.
  • the resulting nerve damage and poor perfusion to extremities alter the wound microenvironment and delay healing.
  • Chronic wound healing stalls in the inflammatory phase due to an imbalance of cytokines, proteases, and their inhibitors.
  • Prolonged inflammation leads to the accumulation of slough, a fibrinous substance composed of dead leukocytes and degraded proteins.
  • Microbial infection occurs in almost all wounds and is a significant cause of chronicity. Bacteria adhere to necrotic tissue in the wound bed and form microcolonies that secrete extracellular polymeric substances (EPS).
  • EPS extracellular polymeric substances
  • Biofilm sequesters antimicrobials and inhibits the activation of phagocytes, providing resistance to both antimicrobials and the host immune system. Moreover, biofilm in the wound bed impedes the
  • Biofilm is believed to exist in up to 80% of chronic wounds and is a direct cause of wound chronicity. Slough, and other non ⁇ viable matter, delays the formation of granulation tissue and facilitates the development of biofilm. It is evident that for any wound to successfully heal, biofilm and necrotic tissue must be removed from the wound bed.
  • Ideal wound management involves the reduction of microorganisms and necrotic tissue to levels that can be managed by the host immune system, without inducing damage to healthy tissues nor bacterial resistance.
  • Standard wound care involves cleansing the wound to remove loosely attached debris and bacteria, followed by the removal of necrotic tissue (debridement), and finally dressing application.
  • Dressings optimise the healing environment by balancing moisture levels, preventing infection, and removing debris.
  • wounds should be irrigated between dressing changes to remove any debris and biofilm that may have sloughed off onto the dressing. With little clinical evidence supporting the use of more specialised cleansing materials, normal saline is often used to irrigate wounds due to its high biocompatibility.
  • WO 2021/186188 A1 describes a wound dressing or debridement tool comprising an absorbent layer impregnated or coated with a composition comprising a chelating agent, an amphoteric surfactant, and an anionic surfactant.
  • a wound dressing or debridement tool to ensure good uniformity and consistency in manufactured articles, and during use, for example when saturated with wound exudate.
  • Preparation of wound dressing or debridement tool typically requires printing of various substances on fabrics or other sheet ⁇ based materials, which may be carried out in a substantially direct or indirect manner, by discharge or by resist independently of the type of process used.
  • the direct printing method consists of applying a formulation directly onto the material and subsequently fixing said formulation onto the fibres of the material. Particularly, direct printing may be carried out by using conventional roller printing or flat screen printing procedures.
  • roller printing methods e.g.
  • the method utilises equipment generally consists of a plurality of cylinders and/or rollers on which a number of engraved rollers may apply a particular formulation to an interceding material, such as a fabric material or other sheet ⁇ based materials.
  • an interceding material such as a fabric material or other sheet ⁇ based materials.
  • roller printing methods such as a Gravure printing process or a Rotary Pad printing process
  • the formulation is typically provided to the printing roller by passing through an underlying tray, where the printing roller takes up the formulation from the underlying tray, while a doctor blade eliminates any excess ink.
  • This printing typology allows the application of substances on a material in a rapid and economical manner.
  • This technology is often used for applying substances onto fabrics, such as woven or nonwoven fabrics, and sheet ⁇ based materials, such as foams or plastic sheet materials.
  • fabrics such as woven or nonwoven fabrics, and sheet ⁇ based materials, such as foams or plastic sheet materials.
  • drawbacks to the previously described methods when the substance is to be applied in an accurate manner, particularly where precise volumes or doses of a substance are to be deposited on a substrate. For example, it is known that with nonwoven fabrics are uneven, porous, stretchable and easily creased materials.
  • wound dressings may have utility in a wide variety of applications, such as medical device articles.
  • wound dressings debridement tools, ostomy systems, compression articles or epidermal dressings.
  • wound dressings and debridement tools comprising a substrate layer, that is at least partially impregnated or coated with a wound cleansing or debridement solution having physical modes of action against biofilms and the microorganisms comprised therein, while exhibiting a balance of efficacy and biocompatibility.
  • the present disclosure seeks to address these needs with the various aspects and embodiments defined herein.
  • a wound dressing or a debridement tool comprising one or more substrate layers, wherein one or more substances are at least partially impregnated or coated on a first surface of at least one of the substrate layers, and wherein the one or more substances are at least partially impregnated or coated on about 1 % to about 20 % of the total surface area of the first surface of the substrate layer.
  • a wound dressing or a debridement tool comprises one or more substrate layers, wherein one or more substances are at least partially impregnated on a first surface of at least one of the substrate layers, and wherein the one or more substances are impregnated on the first surface of the substrate layer to a depth of from about 1% to about 50% of the total transverse cross ⁇ section of the substrate layer.
  • a method of applying one or more substance(s) to one or more substrate layers of an article comprising: (a) providing at least one transfer means comprising an impression member and a transfer member, wherein the transfer member comprises one or more cells with outward facing apertures, and wherein the transfer member is provided on the exterior of the impression member; (b) introducing the one or more substance(s) into the one or more cells of the transfer member; and (c) contacting the substrate layer with the transfer member as the substrate layer is conveyed along a transport path in a machine direction, wherein force applied by the impression member to at l east the one or more cells comprised within the transfer member causes the one or more substance(s) comprised within the one or more cells to transfer to the substrate layer.
  • a wound dressing or a debridement tool comprising at least one substrate layer, wherein the substrate layer is at least partially impregnated or coated with one or more substance(s) as defined herein.
  • a method of applying one or more substance(s) to one or more substrate layers of a wound dressing or debridement tool as described herein wherein the method comprises: (a) applying one or more substances to a first surface of at least one of the substrate layers; (b) optionally applying a compressed source gas via a gas feed to the first surface of the substrate layer; (c) optionally applying at least one drying means to the first surface of the substrate layer.
  • a system for applying one or more substance(s) to one or more substrate layers of a wound dressing or debridement tool according to the method defined herein.
  • the use of the wound dressing or debridement tool as defined herein is provided to prevent or minimise slough accumulation in a wound or to de ⁇ slough a wound, the use comprising contacting said wound dressing or debridement tool with said wound or contacting said wound with said wound dressing or debridement tool, preferably wherein the wound is a chronic wound, acute wound, or burn.
  • a system for applying one or more substance(s) to one or more substrate layer(s) of an article as defined herein comprising: (a) at least one transfer means comprising an impression member and a transfer member, wherein the transfer member comprises one or more cells with outward facing apertures, wherein the transfer member is provided on the exterior of the impression member, and wherein the one o r more cells are configured to be reversibly compressible under force exerted by the impression member; (b) at least one reservoir comprising the substance; (c) a pump configured to draw the substance from the reservoir and introduce it into the one or more cells of the transfer member; (d) optionally a component configured to remove excess substance from the transfer member. [0023] In a further aspect, there is provided a process for preparing an article as defined in herein, said process comprising, in order, the steps of:
  • Fig. 1 Representation of the equipment used in the art for screen printing.
  • Fig. 2 Illustration of printing technique deposition mechanism.
  • Fig. 3 Surface coverage printing pattern – 1mm and 0.50mm printing pattern.
  • Fig. 4 Surface coverage printing pattern – Hexagonal (LH) and Circular Offset (RH).
  • Fig. 5 Surface coverage printing pattern – Slotted Hole (LH) and Circular Hole (RH).
  • Fig. 6 Surface coverage printing pattern – Parabolic distribution printing pattern.
  • Fig. 7 Open area pattern on a 120T (thread) screen. Black dots show the open area where ink will be printed onto a 10x10 cm AQUACEL® Extra dressing. Printed dots: 2.5mm diameter 4.908 mm 2 ; Open Area: 961 mm 2 , equating to 9.61% surface area coverage.
  • Fig. 8 Graphical relationship between the mass of ink added to a 10x10 cm dressing sample (per side) and the efficacy of samples on a simulated non ⁇ viable matter model compared to an AQUACEL Extra control. Fig.
  • Fig. 13 Comparative analysis of average weight of transferred formulation mass using maximum airblade setting and no airblade setting.
  • Fig. 14 Comparative analysis of % area of ink transfer using maximum airblade setting and no airblade setting.
  • Fig. 15 Comparative analysis of formulation deposition depth relative to substrate thickness.
  • Fig. 16 Schematic illustration of a Gravure printing process.
  • Fig. 17 Schematic illustration of a Rotary Pad printing process.
  • Fig. 18 Schematic illustration of an exemplary printing method according to the present invention.
  • Fig. 19 Illustrative example of a plurality of cells capable of reversibly collapsing under force.
  • Fig. 20 Image of a 2mm printed dot pattern on a foam material using the printing method according to the present invention.
  • Fig. 21 Image of a 2mm printed dot pattern on a nonwoven fabric material using the printing method according to the present invention.
  • Fig. 22 Image of a 2mm printed dot pattern on a woven material using the printing method according to the present invention.
  • Fig. 23 Image of a 500 ⁇ m dot pattern on a nonwoven fabric material using the printing method according to the present invention.
  • Fig. 24 Image of a 250 ⁇ m dot pattern on a nonwoven material using the printing method according to the present invention.
  • Fig. 25 Image of a 250 ⁇ m dot pattern on a polymer film material using the printing method according to the present invention.
  • Fig. 26 Image of a 500 ⁇ m dot pattern on a nonwoven fabric material using a rotary pad printing process and a high viscosity substance.
  • Fig. 23 Image of a 500 ⁇ m dot pattern on a nonwoven fabric material using the printing method according to the present invention.
  • Fig. 24 Image of a 250 ⁇ m dot pattern on a nonwoven material using the printing method according to the present invention.
  • Fig. 25 Image of a 250 ⁇ m dot pattern on a poly
  • FIG. 27 Image of a 500 ⁇ m dot pattern on a nonwoven fabric material using a rotary pad printing process and a low viscosity substance.
  • Fig. 28 Images of nonwoven fabric materials with a printed 500 ⁇ m dot pattern using Formulation A applied by alternative printing techniques (cf. Examples 1 ⁇ 1 to 5 ⁇ 1).
  • Fig. 29 Images of nonwoven fabric materials with a printed 500 ⁇ m dot pattern using Formulation B applied by alternative printing techniques (cf. Examples 1 ⁇ 2 to 5 ⁇ 2).
  • Fig. 30 Images of nonwoven fabric materials with a printed 500 ⁇ m dot pattern using Formulation C applied by alternative printing techniques (cf. Examples 1 ⁇ 3 to 5 ⁇ 3).
  • Fig. 28 Images of nonwoven fabric materials with a printed 500 ⁇ m dot pattern using Formulation A applied by alternative printing techniques (cf. Examples 1 ⁇ 1 to 5 ⁇ 1).
  • Fig. 29 Images of nonwoven fabric materials with a printed 500 ⁇ m dot pattern using Formulation B applied by alternative printing techniques (cf. Examples 1 ⁇ 2 to 5 ⁇ 2).
  • the term “about” modifying the quantity of a component refers to variation in the numerical quantity that can occur, for example, through typical measuring and handling procedures used for making concentrates, mixtures or solutions in the real world; through inadvertent error in these procedures; through differences in the manufacture, source, or purity of the materials employed, or to carry out the methods; and the like.
  • the term “about” also encompasses amounts that differ due to different equilibrium conditions for a composition or substance resulting from a particular initial mixture. Whether or not modified by the term “about”, the claims include equivalents to the quantities.
  • the term “at least” includes the end value of the range that is specified. For example, “at least 10 wt%” includes the value 10 wt%.
  • gel ⁇ forming fibres and “gelling fibres” may be used interchangeably.
  • references in this specification and the claims to “non ⁇ gel forming fibres” and “non ⁇ gelling fibres” can be used interchangeably.
  • the ranges provided herein provide exemplary amounts of each of the components. Each of these ranges may be taken alone or combined with one or more other component ranges.
  • wt% means “weight percentage” as the basis for calculating a percentage. Unless indicated otherwise, all % values are calculated on a weight basis, and are provided with reference to the total weight of the product in which the substance is present.
  • w/w means “weight by weight” as the basis for calculating a percentage. Unless otherwise indicated, reference to "% by weight” (or “% by weight”) of a product, substance or composition reflects the total wet weight of the product or composition (i.e., including water). [0031] In various embodiments described herein, amounts may be described as an area density using the units g/m2. In such embodiments, the area density refers to the area of a substrate layer or an absorbent layer as further described herein and the weight of the specified component comprised in or on said substrate or absorbent layer. For example, in various embodiments the composition may be applied to a wound dressing or debridement tool as described herein with an area density of 30
  • An exemplary wound dressing may comprise a substrate and/or an absorbent layer of dimensions 10 x 10 cm, giving an area of 0.01 m 2 .
  • a composition as described herein would be applied to the substrate layer and/or absorbent layer to obtain an area density of 30 g/m 2 .
  • the composition may be applied to a single surface of the absorbent layer, for example in embodiments wherein the absorbent layer is comprised in a multi ⁇ layer wound dressing.
  • the composition may be applied to a first surface of the absorbent layer and to a second surface of the absorbent layer opposite to the first surface of the absorbent layer.
  • the composition may be applied to the wound dressing or debridement tool as described herein to contribute 15 g/m 2 on each of the first and second surfaces, i.e. such that the total area density applied to the absorbent layer is 30 g/m 2 .
  • the area densities recited herein refer to the total area density of composition applied to the absorbent layer, calculated on the basis of the area defined by the dimensions (width and length) of the absorbent layer and the total amount of the composition applied thereto, whether applied only to a single surface of the absorbent layer or applied to both a first surface and a second surface of the absorbent layer.
  • the absorbent layer has an area of 0.01 m 2 (10 x 10 cm)
  • 1.5 g of a composition as described herein could be applied to the first surface of the absorbent layer and 1.5 g of the composition applied to the second surface of the absorbent layer to obtain a total area density of 30 g/m 2 .
  • substantially free means no more than trace amounts, i.e. the amount of the substance(s) concerned is negligible. In various embodiments, “substantially free” means no more than 1000 ppm, preferably no more than 100 ppm, more preferably no more than 10 ppm, even more preferably no more than 1 ppm of the substance(s) concerned. [0033] In all aspects of the present disclosure, the disclosure includes, where appropriate, all enantiomers and tautomers of the compounds disclosed herein. A person skilled in the art will recognise compounds that possess optical properties (one or more chiral carbon atoms) or tautomeric characteristics.
  • enantiomers and/or tautomers may be isolated/prepared by methods known in the art.
  • Some of the compounds disclosed herein may exist as stereoisomers and/or geometric isomers – e.g. they may possess one or more asymmetric and/or geometric centres and so may exist in two or more stereoisomeric and/or geometric forms.
  • the present disclosure contemplates the use of all the individual stereoisomers and geometric isomers of those compounds, and mixtures thereof.
  • the terms used in the claims encompass these forms.
  • wound may include an injury to living tissue and may be caused by a cut, blow, or other impact, abrasion, pressure, heat or chemical; typically, one in which the skin is cut or broken.
  • a wound may often be described as chronic or acute. Acute wounds may occur as a result of surgery or trauma. Typically, when not too severe and where the victim is otherwise in good health, wounds progress through well ⁇ defined stages of healing within a predicted timeframe. Chronic wounds begin as acute wounds. An acute wound can become a chronic wound when it does not follow the normal healing pathway resulting in a lengthened recovery.
  • Chronic wounds may include for example: venous ulcers (such as those that occur in the legs due to venous insufficiency), which account for the majority of chronic wounds and mostly affect the elderly; diabetic ulcers (for example, foot or ankle ulcers); arterial ulcers (due to peripheral arterial disease); and pressure injuries due to immobility.
  • Wounds may also include a deep tissue injury. Deep tissue injury is a term proposed by the National Pressure Ulcer Advisory Panel (NPUAP) to describe a unique form of pressure ulcers.
  • NPUAP National Pressure Ulcer Advisory Panel
  • wounds have been described by clinicians for many years with terms such as purple pressure ulcers, ulcers that are likely to deteriorate and bruises on bony prominences.
  • the term "slough” is known to the skilled person and may be defined as a layer or mass of dead tissue separated from surrounding living tissue, or tissue that is adhered to a wound but capable of being removed as in a wound, sore, or inflammation WOUND DRESSING OR DEBRIDEMENT TOOL
  • Acute wounds occur as a result of surgery or trauma, typically when not too severe and where the subject is otherwise in good health. Wounds progress through well ⁇ defined stages of healing. Chronic wounds begin as acute wounds.
  • an acute wound can become a chronic wound when it does not follow the normal healing pathway resulting in a lengthened recovery. It is believed that the transition from acute to chronic can be due to an inadequate immune response, for example the patient being immuno ⁇ compromised, the wound being insufficiently perfused or being highly contaminated.
  • Chronic wounds may include venous ulcers, diabetic ulcers, arterial ulcers, and pressure injuries due to immobility. Wounds may also include a deep tissue injury; this is an expression used to describe a unique form of pressure ulcers.
  • Wound dressings and debridement tools are articles suitable for placement in direct contact with a wound.
  • a wound dressing may typically debride by autolysis.
  • Autolytic debridement refers to the lysis or breakdown of necrotic debris and devitalised tissues from a wound through the body’s own mechanisms, such as moist environments and endogenous enzymes.
  • the wound dressing comprises at least one layer comprising a foam, fabric (preferably a nonwoven fabric), or technical substrate.
  • the substrate or absorbent layer may be a nonwoven or woven fibrous layer, a gel ⁇ forming fibre, or gauze.
  • Gauze may be made from a cellulose, such as cotton or viscose.
  • the substrate layer and/or absorbent layer comprises one or more gel ⁇ forming fibres.
  • the substances and compositions of the present disclosure are useful for the treatment of wounds, including initial treatment in first response settings, as well as in ongoing wound management such as in primary care settings.
  • the substances and compositions described herein may be used in cleansing and/or irrigating a wound.
  • the use of nonwoven fabrics in wound dressings or debridement tools is well known, with several products available on the market, such as the AQUACEL® ExtraTM range of dressings manufactured and sold by Convatec Ltd and Convatec Inc.
  • the fabric structure requires a flat surface to ensure a controlled dose of excipients can be applied to and delivered by the fabric surface, while the fabric should also maintain a high degree of wet and dry tensile strength, absorbency, and conformability.
  • solvent flooding it is known in the art to use solvent flooding to manufacture wound dressings or debridement tools because it is efficacious in the delivery of excipients to the dressing. This process may involve saturating a layer of the wound dressings or debridement tools with an excipient ⁇ containing solution, and removing excess solution. This technique requires a suitable solvent system that is able to dissolve all of the excipients to be delivered, without remaining on the dressing itself.
  • the solvent system may comprise multiple components, for example a mixture of organic solvents or an aqueous:organic mixture, the integrity of the dressing must be maintained.
  • gel ⁇ forming fibres are employed, for example in an absorbent layer, the water content of the excipient ⁇ containing solution may be minimised in order to avoid premature gelling of the fibres or reduction in absorbency of the absorbent layer. Consequently the solvent used in the flooding process is primarily organic, e.g. an alcohol, and this can limit its application for large ⁇ scale manufacture both because of cost implications for infrastructure design and process controls, and safety implications surrounding the use of high volumes of volatile solvents. [0043] It would be desirable to manufacture substrate layers on a large scale with improved considerations for safety, feasibility and efficacy. Printing processes, such as Gravure, rotary pad and
  • the inventors found that one or more substances can be applied to a surface of a wound dressing or debridement tool substrate material in a discontinuous fashion without negatively impacting efficacy, such that the surface area of the substrate material is only partially coated or impregnated with the substance.
  • a wound dressing or debridement tool is provided herein, where the wound dressing or debridement tool comprises one or more substrate layers, where one or more substances are at least partially impregnated or coated on a first surface of at least one of the substrate layers, where the one or more substances are at least partially impregnated or coated on about 0.1 % to about 75 % of the total surface area of the first surface of the substrate layer.
  • the inventors found that one or more substances can be applied to a surface of a wound dressing or debridement tool substrate material to a specific depth of the substrate material in order to provide optimal dissolution of the substance from the wound dressing or debridement tool and further improve the manufacturing efficiency of the wound dressing or debridement tool.
  • a wound dressing or debridement tool comprising one or more substrate layers, where one or more substances are at least partially impregnated on a first surface of at least one of the substrate layers, and where the one or more substances are impregnated on the first surface of the substrate layer to a depth of from about 0.1% to about 50% of the total transverse cross ⁇ section of the substrate layer.
  • the one or more substances are at least partially impregnated or coated in a discontinuous configuration.
  • the one or more substances are at least partially impregnated or coated on about 0.5 % to about 75 % of the total surface area of the first surface of the substrate layer.
  • the one or more substances are at least partially impregnated or coated on about 0.5 % to about 50 % of the total surface area of the first surface of the substrate layer.
  • the one or more substances are at least partially impregnated or coated on about 0.5 % to about 30 % of the total surface area of the first surface of the substrate layer. In various embodiments, the one or more substances are at least partially impregnated or coated on about 1 % to about 20 % of the total surface area of the first surface of the substrate layer. In various embodiments, the one or more substances are at least partially impregnated or coated on about 5 % to about 15 % of the total surface area of the first surface of the substrate layer. In various preferred embodiments, the one or more substances are at least partially impregnated or coated on about 8 % to about 12 % of the total surface area of the first surface of the substrate layer.
  • the one or more substances are impregnated on the first surface of the substrate layer to a depth of from about 0.5% to about 40% of the total transverse cross ⁇ section of the substrate layer. In various embodiments, the one or more substances are impregnated on the first surface of the substrate layer to a depth of from about 1% to about 30% of the total transverse cross ⁇ section of the substrate layer. In various embodiments, the one or more substances are impregnated on the first surface of the substrate layer to a depth of from about 5% to about 25% of the total transverse cross ⁇ section of the substrate layer.
  • the one or more substances are impregnated on the first surface of the substrate layer to a depth of from about 10% to about 25% of the total transverse cross ⁇ section of the substrate layer. In various preferred embodiments, the one or more substances are impregnated on the first surface of the substrate layer to a depth of from about 15% to about 20% of the total transverse cross ⁇ section of the substrate layer. [0052] In some embodiments, the one or more substances are at least partially impregnated on about 0.5 % to about 75 % of the total surface area of the first surface of the substrate layer. In various embodiments, the one or more substances are at least partially impregnated on about 0.5 % to about
  • the one or more substances are at least partially impregnated on about 0.5 % to about 30 % of the total surface area of the first surface of the substrate layer. In various embodiments, the one or more substances are at least partially impregnated on about 1 % to about 20 % of the total surface area of the first surface of the substrate layer. In various embodiments, the one or more substances are at least partially impregnated on about 5 % to about 15 % of the total surface area of the first surface of the substrate layer. In various preferred embodiments, the one or more substances are at least partially impregnated on about 8 % to about 12 % of the total surface area of the first surface of the substrate layer.
  • the one or more substances are at least partially impregnated or coated on the first surface of the substrate layer in discrete units, wherein the discrete unit surface area for each unit differs.
  • the one or more substances are at least partially impregnated on the first surface of the substrate layer in discrete units, wherein the discrete unit surface area for each unit differs.
  • the discrete unit surface area for each unit increases and decreases across an axis of the substrate layer surface in a parabolic distribution (see for example, Figure 6).
  • the one or more substances are at least partially impregnated or coated on the first surface of the substrate layer in discrete units, wherein the discrete unit surface area is equivalent for each unit. [0057] In some embodiments, the one or more substances are at least partially impregnated on the first surface of the substrate layer in discrete units, wherein the discrete unit surface area is equivalent for each unit. [0058] In various embodiments, the one or more substances are at least partially impregnated or coated on the first surface of the substrate layer in discrete units of from 0.08 mm 2 to about 20.00 mm2. In various preferred embodiments, the one or more substances are at least partially impregnated or coated on the first surface of the substrate layer in discrete units of from 0.60 mm 2 to about 1.75 mm 2 .
  • the at least one substrate layer comprises a material selected from: fibres, fabrics or yarns, gels, foams, films, plastics, resins, rubber, collagen, decellularized tissue or a combination thereof.
  • the at least one substrate layers comprises a material selected from: fibres, fabrics or yarns, foams, films or a combination thereof.
  • the at least one substrate layer is a fabric material.
  • the substrate layer is a nonwoven fabric material.
  • the fabric material is a nonwoven fabric material consisting of gel forming fibres and/or non ⁇ gel forming fibres.
  • the fabric material is a nonwoven fabric material consisting of gel ⁇ forming fibres and non ⁇ gel forming fibres; or the fabric material is a nonwoven fabric material consisting of gel ⁇ forming fibres.
  • the at least one substrate layer is a foam material, preferably a polyurethane foam, a polypropylene foam, a polyester foam or a polyvinyl alcohol (PVA) foam.
  • the one or more substances are impregnated on the first surface of the substrate layer to a depth of from about 100 ⁇ m to about 500 ⁇ m of the total transverse cross ⁇ section of the substrate layer.
  • the one or more substances is impregnated on the first surface of the substrate layer to a depth of from about 200 ⁇ m to about 400 ⁇ m of the total transverse cross ⁇ section of the substrate layer.
  • the at least one substrate layer has a surface energy of about 45 to about 1000 mJ/m 2 .
  • the dissolution rate of the one or more substances is of from 10 to 90 % per day.
  • the one or more substances are impregnated on the first surface of the substrate layer to a depth of from about 1% to about 50% of the total transverse cross ⁇ section of the substrate layer.
  • the one or more substances are impregnated on the first surface of the substrate layer to a depth of from about 15% to about 20% of the total transverse cross ⁇ section of the substrate layer.
  • the substrate layer(s) has a basis weight of about 150 – 200 gsm. In various preferred embodiments, the substrate layer(s) has a basis weight of about 160 – 185 gsm.
  • the wound dressing or debridement tool has a basis weight of about 150 – 200 gsm. In various preferred embodiments, the wound dressing or debridement tool has a basis weight of about 160 – 185 gsm.
  • the substrate layer disclosed herein may have a thickness between about 0.5mm to about 20mm. In various embodiments, the substrate layer disclosed herein may have a thickness between about 1mm to about 10mm. In various embodiments, the substrate layer disclosed herein may have a thickness between about 1.5mm to about 7 mm. [0071] In various embodiments, the substrate layer(s) has a bulk density of about 25 – 100 kg/m 3 .
  • the substrate layer(s) has a bulk density of about 35 – 90 kg/m3. In various embodiments, the substrate layer(s) has a bulk density of about 40 – 80 kg/m 3 .
  • the wound dressing or debridement tool has a bulk density of about 25 – 100 kg/m 3 . In various embodiments, the wound dressing or debridement tool has a bulk density of about 35 – 90 kg/m 3 . In various embodiments, the wound dressing or debridement tool has a bulk density of about 40 – 80 kg/m 3 .
  • the substrate layer has a fluid absorbency of about 0.05g/cm2 or more.
  • the substrate layer has a fluid absorbency of about 0.10g/cm 2 or more. In various embodiments, the substrate layer has a fluid absorbency of about 0.15g/cm 2 or more. In various embodiments, the substrate layer has a fluid absorbency of about 0.20g/cm2 or more. In various embodiments, the substrate layer has a fluid absorbency of about 0.25g/cm2 or more. In various embodiments, the substrate layer has a fluid absorbency of about 0.30g/cm2 or more. In various embodiments, the substrate layer has a fluid absorbency of about 0.35g/cm2 or more. In various embodiments, the substrate layer has a fluid absorbency of about 0.40g/cm2 or more.
  • the wound dressing or debridement tool has a fluid absorbency of about 0.30g/cm2 or more. In various embodiments, the wound dressing or debridement tool has a fluid absorbency of about 0.35g/cm2 or more. In various embodiments, the wound dressing or
  • the substrate layer has a fluid retention of at least about 45%. In various embodiments, the substrate layer has a fluid retention of at least about 55%. In various embodiments, the substrate layer has a fluid retention of at least about 65%. In various embodiments, the substrate layer has a fluid retention of at least about 75%. In various embodiments, the substrate layer has a fluid retention of at least about 85%. In various embodiments, the substrate layer has a fluid retention of at least about 90%.
  • the substrate layer has a fluid retention of at least about 95%.
  • the wound dressing or debridement tool has a fluid retention of at least about 45%. In various embodiments, the wound dressing or debridement tool has a fluid retention of at least about 55%. In various embodiments, the wound dressing or debridement tool has a fluid retention of at least about 65%. In various embodiments, the wound dressing or debridement tool has a fluid retention of at least about 75%. In various embodiments, the wound dressing or debridement tool has a fluid retention of at least about 85%. In various embodiments, the wound dressing or debridement tool has a fluid retention of at least about 90%.
  • the wound dressing or debridement tool has a fluid retention of at least about 95%.
  • the substrate layer has a lateral wicking distance of no more than about 40 mm in the machine direction and in the transverse direction. In various embodiments, the substrate layer has a lateral wicking distance of no more than about 30 mm in the machine direction and in the transverse direction. In various embodiments, the substrate layer has a lateral wicking distance of no more than about 25 mm in the machine direction and in the transverse direction. In various embodiments, the substrate layer has a lateral wicking distance of no more than about 20 mm in the machine direction and in the transverse direction.
  • the substrate layer has an absorption under compression of at least about 0.10 g/cm 2 . In various embodiments, the substrate layer has an absorption under compression of at least about 0.12 g/cm2. In various embodiments, the substrate layer has an absorption under compression of at least about 0.14 g/cm2. In various embodiments, the substrate layer has an absorption under compression of at least about 0.16 g/cm 2 . In various embodiments, the substrate layer has an absorption under compression of at least about 0.18 g/cm 2 . In various embodiments, the substrate layer has an absorption under compression of at least about 0.20 g/cm2. In various embodiments, the substrate layer has an absorption under compression of at least about 0.22 g/cm 2 .
  • the substrate layer has an absorption under compression of at least about 0.24 g/cm 2 . In various embodiments, the substrate layer has an absorption under compression of at least about 0.26 g/cm 2 . [0079] In various embodiments, the substrate layer(s) has a dimensional shrinkage of no greater than about 25 % in the machine direction and in the transverse direction. In various embodiments, the substrate layer(s) has a dimensional shrinkage of no greater than about 20 % in the machine direction and in the transverse direction. In various embodiments, the substrate layer(s) has a dimensional shrinkage of no greater than about 15 % in the machine direction and in the transverse direction.
  • the substrate layer(s) has a dimensional shrinkage of no greater than about 10 % in the machine direction and in the transverse direction. [0080] In various embodiments, the substrate layer(s) has a wet tensile strength of at least about 1.0 N/cm. In various embodiments, the substrate layer(s) has a wet tensile strength of at least about 2.0 N/cm. In various embodiments, the substrate layer(s) has a wet tensile strength of at least about 3.0 N/cm. In various embodiments, the substrate layer(s) has a wet tensile strength of at least about 4.0 N/cm.
  • the substrate layer(s) has a wet tensile strength of at least about 5.0 N/cm.
  • the wound dressing or debridement tool has a wet tensile strength of at least about 1.0 N/cm. In various embodiments, the wound dressing or debridement tool has a wet tensile strength of at least about 2.0 N/cm. In various embodiments, the wound dressing or debridement tool has a wet tensile strength of at least about 3.0 N/cm. In various embodiments, the wound dressing or debridement tool has a wet tensile strength of at least about 4.0 N/cm.
  • the wound dressing or debridement tool has a wet tensile strength of at least about 5.0 N/cm.
  • the substrate layer(s) has a dry tensile strength of at least about 5.0 N/cm. In various embodiments, the substrate layer(s) has a dry tensile strength of at least about 9.0 N/cm. In various embodiments, the substrate layer(s) has a dry tensile strength of at least about 13.0 N/cm. In various embodiments, the substrate layer(s) has a dry tensile strength of at least about 17.0 N/cm.
  • the substrate layer(s) has a dry tensile strength of at least about 21.0 N/cm. [0083] In various embodiments, the substrate layer(s) is needle punched. In various embodiments, the substrate layer(s) has a needle punch density of about 25 to about 150 per cm2. In various embodiments,
  • the substrate layer(s) has a needle punch density of about 30 to about 80 per cm 2 .
  • the substrate layer(s) has a needle punch depth of about 1mm to about 20mm. In various embodiments, the substrate layer(s) has a needle punch depth of about 5mm to about 20mm. In various embodiments, the substrate layer(s) has a needle punch depth of about 5mm to about 15mm. In various embodiments, the substrate layer(s) has a needle punch depth of about 5mm to about 10mm.
  • the wound dressing or debridement tool consists of one or more substrate layers. In various embodiments, the wound dressing or debridement tool consists of a plurality of substrate layers.
  • the wound dressing or debridement tool consists of one substrate layer.
  • the wound dressing or debridement tool consists of the substrate layer.
  • the one or more substrate layers are selected from: an absorbent layer, a transmission layer, an adhesive layer, a soluble medicated film layer, an odour ⁇ absorbing layer, a spreading layer, a keying layer, a distribution layer, a superabsorbent layer or combinations thereof.
  • the one or more substrate layers is an absorbent layer.
  • the wound dressing or debridement tool is of a monolayer construction, or wherein the wound dressing or debridement tool is of a multi ⁇ layer construction.
  • the multi ⁇ layer construction comprises one or more functional layers.
  • the wound dressing or debridement tool is of a monolayer construction, i.e. the wound dressing or debridement tool consists of a single substrate layer.
  • the at least one substrate layer comprises a second surface opposite the first surface.
  • the wound dressing or debridement tool consists of one or more substrate layers and one or more functional layers selected from: an absorbent layer, a wound contacting, an outer cover layer, a transmission layer, an adhesive layer, a support layer, a distribution layer, a soluble medicated film layer, an odour ⁇ absorbing layer, a spreading layer, a keying layer, a superabsorbent layer or combinations thereof; preferably wherein the one or more further functional
  • the wound dressing or debridement tool consists of the substrate layer, where the substrate layer consists of the nonwoven fabric.
  • the wound dressing or debridement tool consists of the substrate layer, where the substrate layer consists of the nonwoven fabric and the nonwoven fabric consists of the gelling fibres and the non ⁇ gelling fibres; preferably wherein the gelling fibres are present in an amount of from about 60 to about 95 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 5 to about 40 wt% of the substrate layer.
  • a wound dressing or debridement tool comprising a substrate layer, wherein the substrate layer comprises a nonwoven fabric, the nonwoven fabric comprising gelling fibres and non ⁇ gelling fibres, wherein the gelling fibres are present in an amount of from about 60 to about 95 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 5 to about 40 wt% of the substrate layer.
  • the gelling fibres are present in an amount of from about 65 to about 95 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 5 to about 35 wt% of the substrate layer.
  • the gelling fibres are present in an amount of from about 70 to about 95 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 5 to about 30 wt% of the substrate layer. In various embodiments, the gelling fibres are present in an amount of from about 75 to about 95 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 5 to about 25 wt% of the substrate layer. In various embodiments, the gelling fibres are present in an amount of from about 80 to about 95 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 5 to about 20 wt% of the substrate layer.
  • the gelling fibres are present in an amount of from about 85 to about 95 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 5 to about 15 wt% of the substrate layer. In various embodiments, the gelling fibres are present in an amount of from about 90 to about 95 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 5 to about 10 wt% of the substrate layer. In various embodiments, the gelling fibres are present in an amount of from about 65 to about 90 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 10 to about 35 wt% of the substrate layer. In various embodiments, the gelling fibres are present in an amount of from about 70 to about 90 wt% of the substrate layer and the non ⁇ gelling fibres are present
  • the gelling fibres are present in an amount of from about 75 to about 90 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 10 to about 25 wt% of the substrate layer. In various embodiments, the gelling fibres are present in an amount of from about 80 to about 90 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 10 to about 20 wt% of the substrate layer.
  • the gelling fibres are present in an amount of from about 85 to about 90 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 10 to about 15 wt% of the substrate layer. In various embodiments, the gelling fibres are present in an amount of from about 65 to about 85 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 15 to about 35 wt% of the substrate layer. In various embodiments, the gelling fibres are present in an amount of from about 70 to about 85 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 15 to about 30 wt% of the substrate layer.
  • the gelling fibres are present in an amount of from about 75 to about 85 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 15 to about 25 wt% of the substrate layer. In various embodiments, the gelling fibres are present in an amount of from about 80 to about 85 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 15 to about 20 wt% of the substrate layer. In various embodiments, the gelling fibres are present in an amount of from about 90 to about 85 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 15 to about 10 wt% of the substrate layer.
  • the gelling fibres are present in an amount of from about 65 to about 80 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 20 to about 35 wt% of the substrate layer. In various embodiments, the gelling fibres are present in an amount of from about 70 to about 80 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 20 to about 30 wt% of the substrate layer. In various embodiments, the gelling fibres are present in an amount of from about 75 to about 80 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 20 to about 25 wt% of the substrate layer.
  • the gelling fibres are present in an amount of from about 85 to about 80 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 20 to about 15 wt% of the substrate layer. In various embodiments, the gelling fibres are present in an amount of from about 90 to about 80 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 20 to about 10 wt% of the substrate layer. In various embodiments, the gelling fibres are present in an amount of from about 65 to about 75 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 25 to about 35 wt% of the substrate layer. In various embodiments, the gelling fibres are present in an
  • the gelling fibres are present in an amount of from about 80 to about 75 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 25 to about 20 wt% of the substrate layer. In various embodiments, the gelling fibres are present in an amount of from about 85 to about 75 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 25 to about 15 wt% of the substrate layer.
  • the gelling fibres are present in an amount of from about 90 to about 75 wt% of the substrate layer and the non ⁇ gelling fibres are present in an amount of from about 25 to about 10 wt% of the substrate layer.
  • gelling fibres or gel forming fibres it is meant hygroscopic fibres that upon the uptake of wound exudate become moist slippery or gelatinous.
  • the gel forming fibres can be of the type that retain their structural integrity on absorption of exudate or can be of the type that lose their fibrous form and become an amorphous or structureless gel.
  • the gel forming fibres are typically sodium carboxymethylcellulose fibres, chemically modified cellulosic fibres, alkyl sulphonate modified cellulosic fibres, such as those described in WO2012/061225, pectin fibres, alginate fibres, chitosan fibres, hyaluronic acid fibres, or other polysaccharide fibres or fibres derived from gums, as well as non ⁇ cellulose synthetic fibres such as poly(vinyl alcohol) and polyacrylate.
  • the gelling fibres are typically chemically modified cellulosic fibres in the form of a fabric and in particular carboxymethylated cellulose fibres, as described in PCT WO00/01425.
  • Sodium carboxymethylcellulose fibres typically have a degree of substitution of at least 0.05 carboxymethyl groups per glucose unit.
  • the gelling fibres typically have an absorbency of at least 2 grams (or at least 8 grams, or at least 10 grams), 0.9% saline solution (Solution A) per gram of fibre (as measured by BS EN 13726 ⁇ 1 (2002) "Test methods for primary wound dressings", section 3.2 "Free swell absorptive capacity”).
  • the carboxymethylated cellulosic fabrics typically have a degree of substitution between 0.12 to 0.35 (as defined in WO00/01425), more typically a degree of substitution of between 0.20 and 0.30, such that the absorbency of a fabric produced from is increased when compared to the unmodified cellulose.
  • Fabrics may consist solely of cellulosic fibre, but may contain a proportion of a textile fibre or gel forming fibre.
  • This textile fibre may be for example a cellulose fibre of a known kind and may comprise continuous filament yarn and/or staple fibre.
  • the gelling fibres are selected from: carboxymethylcellulose fibres and derivatives thereof, modified cellulosic fibres, alkyl sulphonate modified cellulosic fibres, pectin fibres, alginate fibres, chitosan fibres, hyaluronic acid fibres, fibres derived from gums, non ⁇ cellulose synthetic fibres, superabsorbent fibres, such as polyacrylate fibres, and combinations thereof.
  • the gelling fibres are carboxymethylcellulose fibres or derivatives thereof (e.g. HYDROCELTM).
  • the non ⁇ gelling fibres are selected from: cellulosic fibres, modified cellulosic fibres, polyester fibres, polypropylene fibres, polyamide fibres, or combinations thereof.
  • the non ⁇ gelling fibres are cellulosic fibres, modified cellulosic fibres, or a combination thereof.
  • Highly preferred non ⁇ gelling fibres are lyocell fibres (e.g. LYOCELLTM).
  • the gelling fibres and non ⁇ gelling fibres are present in the nonwoven fabric at a weight ratio of from about 85:15 to about 65:35.
  • the gelling fibres and non ⁇ gelling fibres are present in the nonwoven fabric at a weight ratio of about 80:20 to about 70:30. In a preferred embodiment the gelling fibres and non ⁇ gelling fibres are present in the nonwoven fabric at a weight ratio of about 75:25.
  • METHODS & PROCESSES [0104] Uniform deposition of substances in substrate materials was challenging where a specific depth of deposition was required. The characteristics of the substance and substrate often dictate the depth of deposition, based upon gravitational and capillary forces. However, the inventors identified a method where substance deposition depth could be provided in a repeatable fashion while simultaneously improving the efficiency of the manufacturing process.
  • a method of applying one or more substance(s) to one or more substrate layers of a wound dressing or debridement tool comprises: (a) applying one or more substances to a first surface of at least one of the substrate layers; (b) optionally applying at least one drying means to the first surface of the substrate layer.
  • the method comprises: (a) applying one or more substances to a first surface of at least one of the substrate layers;
  • the one or more substances are applied to the first surface of the substrate layer by a printing process; preferably wherein the printing process is a screen printing process, a gravure printing process, a soft gravure printing process, a rotary pad printing process or a needle dosing process.
  • the substrate layer is conveyed in a machine direction at a rate of about 0.01 to about 35.00 cm/sec.
  • the substrate layer is conveyed in a machine direction at a rate of about 0.05 to about 20 cm/sec.
  • the one or more substances are applied to the first surface of the substrate layer by a printing process; preferably wherein the printing process is a screen printing process, a gravure printing process, a soft gravure printing process, a rotary pad printing process or a needle dosing process.
  • the compressed gas feed is an air knife.
  • Air knives also know as air blades
  • Air knives are known in the art to be a system capable of producing a pressurized air plenum chamber with a continuous aperture through which pressurized air exits in a laminar (uniform) flow pattern.
  • the exit air velocity creates an impact air velocity onto the surface of products that the air is directed toward.
  • the compressed gas feed outlet is positioned at a height of about 0.1cm to about 100cm above the first surface of the substrate layer.
  • the compressed gas feed is positioned at a height of about 1cm to about 30cm above the first surface of the substrate layer.
  • the source gas is selected from: air, helium, nitrogen, oxygen, hydrogen, argon, nitrogen oxide or combinations thereof. [0113] In some embodiments, the source gas is a filtered source gas. [0114] In various embodiments, the pressure of the compressed gas feed is from greater than about 0 to about 150 psi. In various preferred embodiments, the pressure of the compressed gas feed is from about 40 to about 100 psi.
  • the temperature of the compressed gas feed is from about 0 to about 100 o C. In various embodiments, the temperature of the compressed gas feed is from about 0 to about 50 o C. In various embodiments, the temperature of the compressed gas feed is from about 1 to about 40 oC. In various preferred embodiments, the temperature of the compressed gas feed is from about 5 to about 30 o C. [0116] In various embodiments, wherein at least one drying means is applied to the first surface of the substrate layer. Preferably wherein the at least one drying means is an air knife.
  • a substance or composition described herein is comprised in a wound dressing or debridement tool as defined herein, wherein said wound dressing or debridement tool comprises a substrate layer at least partially impregnated or coated with said substance or composition.
  • said wound dressing or debridement tool comprises a substrate layer at least partially impregnated or coated with said substance or composition.
  • Various methods by which the substance or composition is at least partially impregnated or coated in or on the substrate layer are known in the art and discussed herein.
  • Inclusion of the disclosed technology in a wound dressing or similar wound treatment device can be achieved by addition to the material from which the dressing or device is constructed or by addition to the finished dressing/device.
  • the substance or composition may be added to the dope (the liquid from which the fibres are spun (extruded)).
  • the substance or composition may be co ⁇ extruded in a hot melt process.
  • the substance or composition may be washed into the fibre by a soaking process.
  • the substance or composition may be coated onto the formed fibre by passing through a bath containing the technology in a liquid or solution form (where the solute may be removed by a drying process known in the art, such as by forced air or any other gas, particularly nitrogen if flammable solvents are involved, or by heat, or by heat and forced air) or as a molten liquid.
  • the substance or composition may be sprayed onto the formed fibre in a liquid form or from a solution (where the solute may be removed by a drying process known in the art such as by forced air or any other gas, particularly nitrogen if flammable solvents are involved, or by heat, or by heat and forced air) or as a molten liquid in a hot ⁇ melt inkjet process.
  • the substance or composition may be added as a powder coating where adhesion could be encouraged by electrostatic effects or by increasing the adhesive tack properties of the receiving fibre (say by partial hydration using humidity or by pre ⁇ treating the fibre with a viscous liquid such as an alcohol (for example hexanol), a polyol (for example propan ⁇ 1,2 ⁇ diol or glycerol), a hydrophilic hydrocarbon (for example a polyethylene oxide) or by the order of addition of the substance or composition itself (for example a liquid surfactant such as liquid fatty acid or fatty acid salt or a liquid fatty acid that will form the salt in situ).
  • a viscous liquid such as an alcohol (for example hexanol), a polyol (for example propan ⁇ 1,2 ⁇ diol or glycerol), a hydrophilic hydrocarbon (for example a polyethylene oxide) or by the order of addition of the substance or composition itself (for example a liquid surfactant such as liquid fatty acid or fatty
  • the technology may be added via similar washing, coating, spraying or powder coating. Additionally, the substance or composition may be added by suspending the substance or composition in a non ⁇ solvent and passing this through the wound dressing/debridement tool such that the suspended technology is mechanically trapped (i.e. positively added by filtration). [0120] In further embodiments, the substance or composition may be added as an ink or pigment by a printing process, for example a screen ⁇ printing process, where the addition can be closely controlled by use of the screen.
  • the print could be a continuous, for example as achieved by flood ⁇ coating, or, more preferably as a discontinuous coating (regular or random patterned) as it has less impact on porosity/breathability, flexibility, absorbency and ability to contour to the complex topography of the wound bed and both the macroscopic (physiology) and microscopic (cellular) levels.
  • the substance or composition may be added as a separate layer, for example as a gel coating directly onto the wound dressing/debridement tool, for example by way of a knife ⁇ over ⁇ roll or gravure coating technique.
  • the substance or composition may be cast as a film by a similar coating technique and then adhered to the wound device by tackifying the device or the film by, for example humidification, or by the addition of an adhesive.
  • the direct printing method consists of applying a formulation directly onto the material and subsequently fixing said formulation onto the fibres of the material. Particularly, direct printing may be carried out by using conventional roller printing or flat screen ⁇ printing procedures.
  • roller printing methods e.g.
  • the method utilises equipment generally consists of a plurality of cylinders and/or rollers on which a number of engraved rollers may apply a particular formulation to an interceding material, such as a fabric material or other sheet ⁇ based materials.
  • an interceding material such as a fabric material or other sheet ⁇ based materials.
  • roller printing methods such as a Gravure printing process or a Rotary Pad printing process
  • the formulation is typically provided to the printing roller by passing through an underlying tray, where the printing roller takes up the formulation from the underlying tray, while a doctor blade eliminates any excess ink.
  • This printing typology allows the application of substances on a material in a rapid and economical manner.
  • the aforementioned techniques are often used for applying substances onto fabrics, such as woven or nonwoven fabrics, and sheet ⁇ based materials, such as foams or plastic sheet materials.
  • the substance or compositions of the present disclosure are particularly suited for the above discussed processes, and in particular processes for producing discontinuous coatings such as regular or random patterns such as dot arrays.
  • the substance or compositions of the present disclosure are particularly suitable for screen ⁇ printing.
  • the substance or compositions of the present disclosure are also specifically adapted for novel printing processes, such as the process disclosed herein.
  • the process of screen printing involves pressing an ink or pigment (1) through a stencilled mesh (4) using a rubber blade or squeegee (2) (see Figure 1).
  • the mesh (4) is stretched over a frame (5) and remains under tension in order to act as the ‘screen’.
  • a design or pattern (3) may be created by making areas of the mesh (4) impermeable to the ink (1). This may be carried out using an emulsion as is known in the art.
  • the blade or squeegee is moved across the screen to fill the open mesh apertures with ink (excipients fully dissolved in a liquid) or pigment (particles suspended in a liquid carrier), and a reverse stroke causes the screen to touch the substrate momentarily along a line of contact.
  • the dimensions of the cells dictate the quantities of the substance applied to the substrate material.
  • the Gravure cylinder typically sits partially immersed in a formulation container or tray (6), where it picks up the substance to fill its recessed cells on each rotation of the press.
  • the substance fill the cells i.e. the cells are loaded with a substance, and the non ⁇ printing portions of the cylinder are wiped or scraped free of the formulation using a doctor blade (5).
  • the substrate is then conveyed in a machine direction and pressed against the loaded Gravure cylinder on a rotary press using an impression roller (1).
  • the pattern is transferred directly to the substrate surface by the Gravure cylinder, unlike in an offset printing method e.g. Rotary Pad printing, which uses an interim cylinder.
  • Rotary pad printing (as illustrated in Figure 17) is similar to that of Gravure but, as mentioned above, this method involves an interim cylinder (4) positioned between the Gravure cylinder (3) and the impression roller (1).
  • This interim cylinder (4) is a smooth uniform surface and is often formed from a soft flexible material, such as a rubber ⁇ based material.
  • the Gravure cylinder (3) has a plurality of recessed cells etched onto it, where said cells are capable of taking up a substance to fill the cells on each rotation of the press.
  • a doctor blade (5) removes the excess substance from the Gravure cylinder (3) and, as the Gravure cylinder (3) rotates, the substance is transferred from the Gravure cylinder (3) to the interim cylinder (4) surface, which subsequently transfers the substance directly onto a substrate surface (2) when pressed against the impression roller (1).
  • the present invention provides a solution, where a method of applying one or more substance(s) to one or more substrate layers of a wound dressing or debridement tool, as described herein, is provided, wherein the method comprises:
  • FIG. 29 (a) providing at least one transfer means comprising an impression member and a transfer member, wherein the transfer member comprises one or more cells with outward facing apertures, and wherein the transfer member is provided on the exterior of the impression member; (b) introducing the one or more substance(s) into the one or more cells of the transfer member; and (c) contacting the substrate layer with the transfer member as the substrate layer is conveyed along a transport path in a machine direction, wherein force applied by the impression member to at l east the one or more cells comprised within the transfer member causes the one or more substance(s) comprised within the one or more cells to transfer to the substrate layer.
  • Figure 18 illustrates such an exemplary method.
  • Figures 20 ⁇ 25 illustrate the high quality results of printing substances on a variety of different substrate material, including foam, nonwoven fabrics, woven fabrics and polymer films.
  • the abovementioned method may be referred to as a “soft gravure printing” method or process.
  • TRANSFER MEANS [0136]
  • the transfer means comprises of an impression member and a transfer member.
  • impression members are configured to apply a force to an opposing member or substrate, whereas the transfer member comprises one or more cells with outward facing apertures that are capable of being loaded with one or more substances, which can be transferred to a substrate material.
  • the configuration of a transfer member provided on the exterior of the impression member results in a force being applied to at least the one or more of the cells comprised within the transfer member, causing the substance(s) comprised within the cells to transfer to the substrate layer.
  • the one or more cells are constructed such that they can contain a substance described herein.
  • the cell construction is compressible, preferably reversibly compressible, such that the boundary of each cell collapses when force is applied and reverts to it original configuration when force is removed.
  • the action of the cell boundary forces all of the substance contained within the cell through the outward facing apertures and on to the substrate material, i.e. substantially no substance remains in the cell after step (c). This is advantageous because precise quantities of substance can be deposited on the substrate surface in a uniform manner.
  • the properties of the substrate upon which the substance is to be applied must also be considered carefully.
  • a substrate material with an irregular surface structure, i.e. an uneven surface, such as nonwoven fibres are notoriously difficult to apply precise and uniform amounts of a substance to using traditional printing techniques.
  • the inventors found that by using a transfer member comprising collapsible cells, one or more substances could be forced from the cells, through the outward facing apertures, and on to the substrate surface. The results were found to be particularly good for nonwoven fabrics. Traditional techniques were found to produce a diffuse pattern when printed onto nonwoven fabrics, whereas the method of the invention produced a well resolved print pattern in a uniform manner.
  • the transfer means consists of an impression member and a transfer member. In various embodiments the transfer means consists of the impression member and the transfer member wherein the transfer member is in the form of a layer of the one or more cells. [0142] In various embodiments at least two transfer means are provided. In various embodiments at least two transfer means are provided, each comprising an impression member and a transfer member. In various embodiments at least two transfer means are provided, each comprising an impression member and a transfer member, wherein each of the transfer members comprise one or more cells with outward facing apertures and are provided on the exterior of the impression members.
  • At least two transfer means are provided, each comprising an impression member and a transfer member, wherein each of the transfer members comprise one or more cells with outward facing apertures and are provided on the exterior of the impression members, and wherein the transfer means are positioned in proximity to each other such that pressure is formed on each transfer member by the corresponding impression members as the substrate layer is conveyed along a transport path in a machine direction.
  • two transfer means are provided.
  • two transfer means are provided, each comprising an impression member and a transfer member.
  • two transfer means are provided, each comprising an impression member and a transfer member, wherein each of the transfer members comprise one or more cells with outward facing apertures and are provided on the exterior of the impression members.
  • two transfer means are provided, each comprising an impression member and a transfer member, wherein each of the transfer members comprise one or more cells with outward facing apertures and are provided on the exterior of the impression members, and wherein the transfer means are positioned in proximity to each other such that pressure is formed on each transfer member by the
  • the transfer means is a cylinder. In some embodiments the transfer means is stadium ⁇ shaped.
  • the transfer means comprises an impression member and a transfer member, wherein the transfer member is provided on the exterior of the impression member and wherein the transfer member partially surrounds the impression member in a longitudinal direction of the impression member.
  • the transfer means comprises of impression member and a transfer member, wherein the transfer member completely encompasses the impression member in a longitudinal direction.
  • TRANSFER MEMBER [0147] As described herein, the transfer member comprises one or more cells with outward facing apertures that are capable of being loaded with one or more substances, which can be transferred to a substrate material.
  • the one or more cells of the transfer member reversibly compress under force applied by the impression member to at least the one or more cells in step (c) of the above detailed method, so as to cause the one or more substance(s) comprised within the one or more cells to transfer to the substrate layer.
  • Figure 19 depicts an elastomeric product comprising cells that reversibly compress as a force is applied to them.
  • the transfer member comprises an elastomeric material. In a preferred embodiment, the transfer member consists of an elastomeric material. [0151] In various embodiments, the transfer member comprises a silicone ⁇ based material, an ethylene propylene diene monomer (EPDM) based material, a polypropylene material, a polyethylene terephthalate material, a thermoplastic polyurethane material or combinations thereof. In various embodiments, the transfer member comprises a silicone ⁇ based material, an ethylene propylene diene monomer (EPDM) based material, or combinations thereof. In various embodiments, the transfer member comprises a silicone ⁇ based material. In various embodiments, the transfer member consists of a silicone ⁇ based material.
  • EPDM ethylene propylene diene monomer
  • the transfer member comprises an ethylene propylene diene monomer (EPDM) based material. In various embodiments, the transfer member consists of an ethylene propylene diene monomer (EPDM) based material. In various embodiments, the transfer member comprises a silicone ⁇ rubber foam material. In various embodiments, the transfer member consists of a silicone ⁇ rubber foam material. [0152] As described herein, the transfer member has certain characteristics that ensure its suitability as a material for the transfer member(s) of the present invention, particularly for reversible compressibility of the one or more cells comprised within the transfer member(s). [0153] In some embodiments, the transfer member(s) have a Shore A hardness value of from about 5 to about 30.
  • the transfer member(s) have a Shore A hardness value of from about 5 to about 25. In some embodiments, the transfer member(s) have a Shore A hardness value of from about 5 to about 20. In some embodiments, the transfer member(s) have a Shore A hardness value of from about 7 to about 20. In some embodiments, the transfer member(s) have a Shore A hardness value of from about 7 to about 15. [0154] Shore A hardness values can be determined, for example, using an industry standard Durometer in accordance with ASTM D2240. [0155] In some embodiments, the transfer member(s) have a density of from about 100 to about 500 g/cm 3 .
  • the transfer member(s) have a density of from about 100 to about 400 g/cm 3 . In some embodiments, the transfer member(s) have a density of from about 150 to about 400 g/cm 3 . In some embodiments, the transfer member(s) have a density of from about 200 to about 300 g/cm 3 . [0156] In some embodiments, the transfer member(s) have a compressive stress 40% strain of from about 30 to about 150 KPa. In some embodiments, the transfer member(s) have a compressive stress
  • the transfer member(s) have a compressive stress 40% strain of from about 70 to about 110 KPa.
  • the transfer member(s) have a compression set value (22 hours @ 70 o C) of about 20% or less. In some embodiments, the transfer member(s) has a compression set value (22 hours @ 70oC) of about 15% or less. In some embodiments, the transfer member(s) has a compression set value (22 hours @ 70 o C) of about 12% or less.
  • the transfer member(s) have a tensile strength of about 0.5 N/mm 2 or more.
  • the transfer member(s) have a tensile strength of about 0.6 N/mm 2 or more. In some embodiments, the transfer member(s) have a tensile strength of about 0.7 N/mm 2 or more. [0159] In some embodiments, the transfer member(s) have an elongation to failure of at least about 80%. In some embodiments, the transfer member(s) have an elongation to failure of at least about 100%. In some embodiments, the transfer member(s) have an elongation to failure of at least about 150%.
  • the transfer member(s) have: (a) a Shore A hardness value of from about 5 to about 30; (b) a density of from about 100 to about 500 g/cm 3 ; (c) a compressive stress 40% strain of from about 30 to about 150 KPa; (d) a compression set value (22 hours @ 70 o C) of about 20% or less; (e) a tensile strength of about 0.5 N/mm 2 or more; (f) an elongation to failure of at least about 80%.
  • a pattern or design can be provided in the transfer member(s), which will dictate the pattern or design that will be conveyed to the substrate material.
  • a pattern can be provided in the transfer member(s) by acid etching, laser etching, injection moulded or mechanical engraving.
  • a pattern can be provided in the transfer member(s) by laser etching or injection moulded.
  • a pattern can be provided in the transfer member(s) by 3D printing the transfer member(s).
  • a wound cleanser may be an aid in debridement – removing deeply adherent, dead or contaminated tissue from a wound ⁇ but a debridement solution is not a wound cleanser.
  • Dakin s solution, a buffered 0.5 percent solution of sodium or potassium hypochlorite, is for example a debridement agent rather than a cleansing one because it is injurious to tissues.
  • a desirable wound cleanser should be biocompatible and physiologically compatible with the body tissue. Wound irrigation is the act of flushing a wound with a stream or flow of a solution across an open wound surface. A wound cleanser may also provide additional benefits such as moisturising, which may occur during irrigating or rinsing a wound with the cleanser.
  • the substances and compositions of the present disclosure disrupt and lift the loose components of wounds from the surface. Surprisingly the substances and compositions further disrupt one or more biofilms.
  • microbe means bacteria, protozoa, fungi, algae, amoeba, and slime molds.
  • the bacterial infection is associated with Staphylococcus aureus or Pseudomonas aeruginosa.
  • biofilm means a syntrophic consortium of microorganisms in which cells stick to each other and optionally also to a surface. These adherent cells become embedded within a slimy extracellular matrix that is composed of extracellular polymeric substances (EPSs).
  • EPSs extracellular polymeric substances
  • the wound comprises one or more biofilms, wherein “biofilm” is as defined herein.
  • the wound cleansing dressing for use as described herein the wound comprises one or more biofilms and treating the wound comprises disrupting said
  • the substances of the present invention are advantageous for the treatment of all wounds.
  • Wounds suitable for treatment may, for example, be acute, surgical, or traumatic wounds.
  • Such wounds may be irrigated by the substances of the present invention to remove contamination and debris, and to clean the surrounding skin so that suitable dressings may be applied.
  • wounds may be cleansed e.g. between dressing changes, to remove excess exudates, debris, non ⁇ viable tissues, and to reduce the surface/skin bioburden (e.g. bacteria, thereby reducing infection risk).
  • the substance of the present invention may be used to cleanse a wound that appears to be on a healing pathway in order to prevent opportunistic pathogens from forming biofilm. Cleansing with the substances of the present invention is particularly advantageous after debridement. Wound cleansing may also be performed to assist appropriate inspection and diagnosis. Cleansing with the substances of the present invention is particularly advantageous for the treatment of long ⁇ standing, non ⁇ healing, so ⁇ called chronic wounds.
  • the one or more substance(s) can be applied in the form of a solid, a gel, a wax, a liquid, a suspension, or an emulsion. In a preferred embodiment, the substance(s) are applied in the form of a liquid.
  • the one or more substance(s) are selected from: one or more of a wound cleansing or debridement composition, medicament, an adhesive, a deodorant, a chelating agent, a surfactant, an amphoteric surfactant, an anionic surfactant, a cationic surfactant, a thickening agent, an electrically conductive formulation, a thermoresponsive agent, an exothermic agent, an endothermic agent, or a combination thereof.
  • the medicament comprises one or more agents selected from: antimicrobials, analgesics, coagulants, anti ⁇ inflammatories or a combination thereof.
  • the one or more substance(s) comprises a wound cleansing or debridement composition.
  • the one or more substance(s) comprises a wound cleansing or debridement composition comprising a chelating agent, an amphoteric surfactant, and an anionic surfactant.
  • the one or more substance(s) comprises a wound cleansing or debridement composition, preferably wherein the composition comprises: i. a chelating agent; ii. an amphoteric surfactant; iii. an anionic surfactant; and iv. a thickening agent, wherein the thickening agent comprises at least one poly(meth)acrylic acid and/or salt thereof.
  • the chelating agent may be selected from citrates, tartrates, tartramides, tartrimides, gluconates, lactates, glycolates, oxalates, phosphates, salts of ethylenediaminetetraacetic acid, and mixtures thereof.
  • the chelating agent may be selected from citrates, phosphates, oxalates, salts of ethylenediaminetetraacetic acid, and mixtures thereof.
  • the salts are metal ion or ammonium salts. The metal ion of said salts is not limited.
  • metal ion salts are preferred and may be selected from sodium and/or potassium salts.
  • the salts are sodium salts.
  • the chelating agent comprises a salt of ethylenediaminetetraacetic acid.
  • the ethylenediaminetetraacetate salt may be a mixture of di ⁇ , tri ⁇ , or tetra ⁇ basic salts of ethylenediaminetetraacetate (EDTA).
  • the EDTA salt may, for instance, be a di ⁇ sodium salt of EDTA, or calcium di ⁇ sodium salt of EDTA, or tetra ⁇ sodium salt of EDTA.
  • the salt of EDTA is a mixture of salts of EDTA. It is believed that EDTA, when present, will have a form which is dependent on the pH of the wound site.
  • EDTA may be added to the wound cleansing or debridement composition as a tetra ⁇ basic salt of EDTA such as tetrasodium EDTA. In some embodiments, EDTA is not in the form of the disodium salt.
  • the citrate salt may similarly be a mono ⁇ , di ⁇ or tri ⁇ citrate salt. In various embodiments the citrate salt may be mono ⁇ , di ⁇ or tri ⁇ potassium citrate or mono ⁇ , di ⁇ or tri ⁇ sodium citrate. In preferred embodiments, the citrate salt is a tri ⁇ citrate salt such as trisodium citrate.
  • the tartrate may be a mono ⁇ , or di ⁇ tartrate salt.
  • the tartrate salt may be mono ⁇ or di ⁇ potassium tartrate; or mono ⁇ or di ⁇ sodium tartrate. In specific embodiments, the tartrate salt is a di ⁇ tartrate salt such as disodium tartrate.
  • the gluconate may be potassium gluconate or sodium gluconate. In specific embodiments, the gluconate salt is sodium gluconate.
  • the lactate may be potassium lactate or sodium lactate. In specific embodiments, the lactate salt is sodium lactate.
  • the glycolate may be potassium glycolate or sodium glycolate. In specific embodiments, the glycolate salt is sodium glycolate.
  • the oxalate may be a mono ⁇ , or di ⁇ oxalate salt.
  • the oxalate salt may be mono ⁇ or di ⁇ potassium oxalate; or mono ⁇ or di ⁇ sodium oxalate.
  • the oxalate salt is a di ⁇ oxalate salt such as disodium oxalate.
  • the phosphate salt may be an ortho ⁇ phosphate, a pyrophosphate, a tripolyphosphate or a derivatised phosphate.
  • the phosphate is typically in the form of a potassium or sodium salt.
  • the chelating agent may be present in the substance in an amount of up to about 10 wt%, up to about 8 wt%, or up to about 6 wt% of the total weight of the substance. In various embodiments, the chelating agent may be present in the substance in an amount of at least about 0.5 wt%, at least about 1.0, or at least about 1.2 wt% of the total weight of the substance.
  • the amphoteric surfactant is selected from hydrocarbyl ⁇ amphoacetates, alkenyl ⁇ amphoacetates, hydrocarbyl ⁇ amphodiacetates, alkenyl ⁇ amphodiacetates, hydrocarbylampho ⁇ propionates, hydrocarbylampho ⁇ diproprionates, hydrocarbylamphohydroxypropyl sultaines, and mixtures thereof.
  • the hydrocarbyl and alkenyl groups are C6 to C24, C8 to C24, or C10 to C20, hydrocarbyl or alkenyl groups.
  • the amphoteric surfactant has a counter ⁇ ion of an alkali metal such as sodium or potassium, or an ammonium ion.
  • the amphoteric surfactant has an alkali metal counter ⁇ ion, and more preferably the counter ⁇ ion is sodium.
  • the term “hydrocarbyl” includes a group such as alkyl, aryl, aralkyl, alkaryl, cycloalkyl or alkenyl, which may be linear or branched, and/or saturated or unsaturated. In one embodiment, the hydrocarbyl may be a linear or branched alkyl or alkenyl group.
  • the amphoteric surfactant is a hydrocarbyl ⁇ amphoacetate salt, preferably a fatty acid amphoacetate.
  • the fatty acid or salt thereof may be a C6 ⁇ C24 fatty acid or salt thereof, or a mixture thereof.
  • the fatty acid or salt thereof may be saturated or unsaturated. When unsaturated, the unsaturated fatty acid or salt thereof may be mono ⁇ or di ⁇ unsaturated.
  • the unsaturated fatty acid or salt thereof may comprise cis ⁇ or trans ⁇ double bonds or mixtures thereof.
  • the fatty acid or salt thereof is a C12 ⁇ C18 monounsaturated fatty acid or salt thereof.
  • fatty acids examples include stearic acid, ricinoleic acid, oleic acid, eladic acid, petrolselinic acid, palmitic acid, erucic acid, behenic acid, lauric acid, myristic acid, or linoleic acid.
  • the amphoteric surfactant comprises a cocoamphoacetate.
  • the counter ⁇ ion of the cocoamphoacetate is preferably sodium.
  • Sodium cocoamphoacetate is commercially available, for example under the trade name Dehyton® MC (BASF) or Amphosol® 1C (Stepan®). Such commercial preparations are typically solutions of sodium cocoamphoacetate, typically containing from about 30 to about 40 wt% sodium cocoamphoacetate on an actives basis.
  • the metal ions of the salt of the chelating agent and the salt of the amphoteric surfactant are the same.
  • both the chelating agent and surfactant are sodium salts.
  • the amphoteric surfactant may be present in the substance in an amount of up to about 15 wt%, up to about 10 wt% or up to about 5 wt% of the total weight of the substance. In various embodiments, the amphoteric surfactant may be present in the substance in an amount of at least about 1 wt% of the total weight of the substance.
  • the anionic surfactant may include all forms of lipophilic oligomeric hydrocarbon and/or polyethoxylate with a negatively charged hydrophilic head group such as carboxylate, sulphate, sulphonate, sulphonated ester, sulphated ester, sulphated amide, carboxylated amide, or phosphate anionic head group.
  • the fatty acid may comprise 6 to 24 carbon atoms, such as 10 to 20 carbon atoms, preferably 12 to 18 carbon atoms.
  • the anionic surfactant comprises a fatty acid or salt thereof.
  • the fatty acid may comprise 6 to 24 carbon atoms, such as 10 to 20 carbon atoms, preferably 12 to 18 carbon atoms.
  • Examples of fatty acids include stearic acid, ricinoleic acid, oleic acid, eladic acid, petrolselinic acid, palmitic acid, erucic acid, behenic acid, lauric acid, myristic acid, or linoleic acid.
  • the anionic surfactant may be a fatty acid or salt thereof which is a C6 ⁇ C24 fatty acid or salt thereof, or a mixture thereof.
  • the salt may be an alkali metal or alkaline earth metal salt, preferably an alkali metal salt.
  • the alkali metal is sodium or potassium, more preferably sodium.
  • the fatty acid or salt thereof may be saturated or unsaturated. When unsaturated, the unsaturated fatty acid or salt thereof may be mono ⁇ or di ⁇ unsaturated. The unsaturated fatty acid or salt thereof may comprise cis ⁇ or trans ⁇ double bonds or mixtures thereof.
  • the fatty acid or salt thereof is a C12 ⁇ C18 monounsaturated fatty acid or salt thereof.
  • the fatty acid or salt thereof is oleic acid or a salt thereof.
  • the salt of oleic acid is not limited and may be a metal salt of oleic acid.
  • the salt of oleic acid may be sodium oleate.
  • the salt of oleic acid may be formed by adding oleic acid to the substance such that the metal ions, e.g. sodium ions, are provided by provided by the chelating agent, the thickening agent and/or the amphoteric surfactant.
  • the amount of anionic surfactant in the substance is not necessarily limited.
  • the anionic surfactant may, for example, be present in the substance in an amount of up to about 15 wt%, up to about 10 wt%, or up to about 8 wt% of the total weight of the substance.
  • the anionic surfactant may be present in an amount of at least about 1 wt%, or at least about 1.5 wt% of the total weight of the substance.
  • the anionic surfactant is present in the substance in an amount of from about 1 wt% to about 15 wt%, preferably from about 1 wt% to about 10 wt%, more preferably from about 1.5 wt% to about 8 wt% of the total weight of the substance.
  • poly(meth)acrylic acids may be homopolymers, copolymers, or interpolymers.
  • homopolymeric poly(meth)acrylic acids comprise a polymer backbone consisting of repeat units formed from (meth)acrylic acid.
  • Poly(meth)acrylic acid copolymers comprise repeat units formed from (meth)acrylic acid and may comprise further repeat units derived from other monomers.
  • Non ⁇ limiting examples of such monomers include (meth)acrylate esters, (meth)acrylamides, olefins, maleic anhydrides, vinyl esters, vinyl ethers, and styrenics; as well as unsaturated carboxylic acids other than (meth)acrylic acid.
  • a poly(meth)acrylic acid copolymer may comprise repeat units formed from (meth)acrylic acid and at least one alkyl acrylate.
  • a non ⁇ limiting example of a commonly used alkyl acrylate in such copolymers is C 10 ⁇ C 30 alkyl acrylate.
  • the poly(meth)acrylic acid and/or salt thereof is an interpolymer.
  • the term “interpolymer” refers to a complex comprising at least two polymers. In such interpolymers, one or more of the constituent polymers may be a homopolymer or a copolymer.
  • At least one of the constituent polymers of the interpolymer may be a copolymer of acrylic acid and C 10 ⁇ C 30 alkyl acrylate.
  • the complex between the at least two polymers arises due to non ⁇ covalent interactions.
  • one polymer may be entangled within the other and/or be associated via hydrogen bonding.
  • the at least one poly(meth)acrylic acid and/or salt thereof is an interpolymer that comprises a block copolymer comprising polyethylene glycol and a fatty acid ester.
  • the fatty acid ester is 12 ⁇ hydroxystearic acid.
  • the poly(meth)acrylic acid and/or salt thereof may be cross ⁇ linked.
  • Common cross ⁇ linking agents are known in the art.
  • the at least one poly(meth)acrylic acid and/or salt thereof may be cross ⁇ linked with an allyl ether cross ⁇ linking agent.
  • the allyl ether cross ⁇ linking agent is selected from allyl sucrose and allyl pentaerythritol.
  • Interpolymeric polyacrylic acids and/or salts thereof are described in e.g. US Patent Nos. 5,288,814 and 5,349,030, the contents of both being incorporated herein by reference.
  • Examples of commercially available interpolymeric polyacrylic acids and/or salts thereof suitable for use in the present disclosure include Carbopol® ETD 2020 and Carbopol® Ultrez 10.
  • the salts of the at least one poly(meth)acrylic acid are not limited.
  • Poly(meth)acrylic acids are polyanionic polymers, i.e. the carboxylic acid side ⁇ groups of the polymer chain can be deprotonated and thereby acquire negative charge.
  • the at least one poly(meth)acrylic acid when deprotonated may be associated with any compatible cation, for example when supplied in salt form, or when formulated in the substance or composition as described herein such that cationic species are provided by other components present in the substance or composition.
  • the poly(meth)acrylic acid and/or salt thereof comprises a sodium salt of poly(meth)acrylic acid.
  • counter ⁇ ions such as sodium ions may be provided by the chelating agent, the amphoteric surfactant and/or the anionic surfactant.
  • the degree of deprotonation of the poly(meth)acrylic acid will depend on various factors including the pH of the substance or composition, and thus the poly(meth)acrylic acid may be present in the substance or composition of the present disclosure in varying proportions of free acid and (poly)anionic forms thereof.
  • the pH of the substance or composition is from about pH 4 to about pH 10, from about pH 5 to about pH8, or from about pH 5.5 to about pH 6.5.
  • the at least one poly(meth)acrylic acid and/or salt thereof is present in the substance of the present disclosure in an amount of at least about 0.1 wt%, at least about 0.2 wt%, or at least about 0.3 wt% of the total weight of the substance .
  • the at least one poly(meth)acrylic acid and/or salt thereof is present in the substance of the present disclosure in an amount of up to about 2 wt%, up to about 1.5 wt%, up to about 1 wt%, or up to about 0.5 wt% of the total weight of the substance .
  • the at least one poly(meth)acrylic acid and/or salt thereof is present in the substance of the present disclosure in an amount of from about 0.1 to about 2 wt%, from about 0.2 to about 1.5 wt%, or from about 0.3 to about 1 wt% of the total weight of the substance .
  • the one or more substance(s) comprises a non ⁇ antimicrobial composition, said composition comprising (i) at least about 50 wt% of a carrier which is glycerol, triglycerol, or a combination thereof, (ii) a solvent which is one or more C 1 ⁇ 4 alcohol, and (iii) one or more excipients, wherein the weight ratio of (i) to (ii) in the composition is from about 2:1 to about 5:1.
  • (i) is glycerol or a combination of glycerol and triglycerol.
  • the combination of glycerol and triglycerol may have a parts by weight ratio of about 99:1 to about 50:50 parts. This range may be combined with the above weight ratio ranges for (i):(ii) as well as the concentration ranges described herein.
  • the non ⁇ antimicrobial composition may comprise (i) and (ii) at a weight ratio of from about 2.5:1 to about 4:1, wherein (i) is glycerol or a combination of glycerol and triglycerol, the combination having a parts by weight ratio of about 99:1 to about 50:50.
  • (i) in the non ⁇ antimicrobial composition is glycerol.
  • the concentration of (i) glycerol, triglycerol, or combination thereof is not critical to the present disclosure. As will be appreciated from the scope of the appended claims and the Examples, it is the relative amount of (i) to (ii) the one or more C 1 ⁇ 4 alcohol which is important (from about 2:1 to about 5:1, preferably from about 2.5:1 to about 4:1, more preferably from about 13:4 to about 4:1), and the concentrations of (i) and (ii) will depend on the concentration of the one or more excipients. Should the skilled person require a lower limit for (i), (i) may be included in the non ⁇ antimicrobial composition in an amount of at least about 50 wt% and preferably about 55 wt%.
  • (i) may be included in the non ⁇ antimicrobial composition in an amount of no more than about 90 wt% and preferably no more than about 85 wt%. Combining these lower and upper limits provides a general range of at least about 50 wt% to no more than about 90 wt%, and a preferred range of at least about 55 wt% to no more than about 85 wt%.
  • the carrier (i) is glycerol or a combination of glycerol and triglycerol, wherein the combination has a parts by weight ratio of about 99:1 to about 50:50, and wherein (i) is present in the non ⁇ antimicrobial composition in an amount of at least about 50 wt% to no more than about 90 wt%.
  • (i) is glycerol, and glycerol is present in the non ⁇ antimicrobial composition in an amount of at least about 50 wt% to no more than about 90 wt%.
  • (i) in the non ⁇ antimicrobial composition is glycerol or a combination of glycerol and triglycerol, wherein the combination has a parts by weight ratio of about 99:1 to about 50:50, and wherein (i) is present in the non ⁇ antimicrobial composition in an amount of at least about
  • (i) is glycerol, and glycerol is present in the non ⁇ antimicrobial composition in an amount of at least about 55 wt% to no more than about 85 wt%.
  • the one or more C1 ⁇ 4 alcohol is included in the non ⁇ antimicrobial composition to assist the glycerol, triglycerol, or combination thereof, in the solubilisation of the one or more excipients. As the alcohol is volatile, it can be evaporated off the substrate layer after printing.
  • the one or more C 1 ⁇ 4 alcohol is selected from methanol, ethanol and propanol, or isomers and mixtures thereof, preferably wherein the one or more C1 ⁇ 4 alcohol comprises ethanol.
  • industrial denatured alcohol is employed but the present disclosure is not limited to this specific form of the one or more C 1 ⁇ 4 alcohol.
  • (i) in the non ⁇ antimicrobial composition is glycerol or a combination of glycerol and triglycerol, wherein the combination has a parts by weight ratio of about 99:1 to about 50:50; wherein (i) is present in the non ⁇ antimicrobial composition in an amount of at least about 50 wt% to no more than about 90 wt%; and wherein (ii) the one or more C1 ⁇ 4 alcohol is selected from methanol, ethanol and propanol, or isomers and mixtures thereof.
  • (i) is glycerol, and glycerol is present in the non ⁇ antimicrobial composition in an amount of at least about 50 wt% to no more than about 90 wt%.
  • (i) is glycerol, present in the non ⁇ antimicrobial composition in an amount of at least about 50 wt% to no more than about 90 wt% and the one or more C 1 ⁇ 4 alcohol comprises ethanol.
  • (i) in the non ⁇ antimicrobial composition is glycerol or a combination of glycerol and triglycerol, wherein the combination has a parts by weight ratio of about 99:1 to about 50:50; wherein (i) is present in the non ⁇ antimicrobial composition in an amount of at least about 55 wt% to no more than about 85 wt%; and wherein the one or more C 1 ⁇ 4 alcohol comprises ethanol.
  • (i) is glycerol, and glycerol is present in the non ⁇ antimicrobial composition in an amount of at least about 55 wt% to no more than about 85 wt%.
  • (i) is glycerol, present in the non ⁇ antimicrobial composition in an amount of at least about 55 wt% to no more than about 85 wt% and the one or more C 1 ⁇ 4 alcohol comprises ethanol.
  • the weight ratio of (i) to (ii) in the non ⁇ antimicrobial composition may be from about 2.5:1 to about 4:1, preferably from about 13:4 to about 4:1.
  • the substances of the present disclosure are non ⁇ antimicrobial.
  • the substances of the present disclosure do not comprise an non ⁇ antimicrobial agent.
  • the non ⁇ antimicrobial agent is not limited and includes silver compounds, hypochlorous acid, polyhexamethylene biguanide (also known as polyhexanide biguanide), chlorhexidine and salts thereof.
  • the generally accepted criterion for an non ⁇ antimicrobial cleanser solution is a 3 ⁇ log10 reduction in microbial cell number in a given contact time period.
  • the non ⁇ antimicrobial wound cleansing compositions described herein cause less than about a 3 ⁇ log10 reduction in the number of microbial cells in the wound when contacted with the wound for about 10 minutes.
  • the non ⁇ antimicrobial wound cleansing compositions described herein cause less than about a 2 ⁇ log10 reduction in the number of microbial cells in the wound when contacted with the wound for about 10 minutes.
  • the non ⁇ antimicrobial wound cleansing compositions described herein cause less than about a 1 ⁇ log10 reduction in the number of microbial cells in the wound when contacted with the wound for about 10 minutes.
  • the substances may be thickened with a thickening agent.
  • Exemplary thickening agents include gums, polysaccharides such as starch, agar, carboxymethylcellulose, hydroxyethylcellulose, gelatin, pectin, chitosan, alginate, clay, synthetic thickeners such as polyethylene glycols, poloxamers (as defined herein above), polyvinyl alcohol/acetate, polyvinylpyrrolidone, polyacrylates, silicates/silica, carbomers. Any of the preceding forms may alternatively be prepared extemporaneously, e.g. by a clinician, healthcare practitioner, or pharmacist. In various embodiments, the substances may be supplied as a concentrate for dilution, e.g.
  • the substances of the present invention do not contain further components other than those already described above.
  • the substances are preferably supplied as a sterile solution, e.g. wherein such solutions are prepared from sterilised components in a sterile environment, or wherein the final solution is sterilised by methods commonly known in the art.
  • the substances of the present invention may comprise one or more additional components selected from preservatives, anti ⁇ oxidants, osmotic adjusters and surfactants.
  • Suitable preservatives are known in the art, such as polyhexamethylene biguanide (PHMB). Preservatives may advantageously have a mild bacteriostatic effect in the wound.
  • Anti ⁇ oxidants are also well known and a person skilled in the art of the present invention will be able to select suitable anti ⁇ oxidants. Anti ⁇ oxidants may advantageously aid preservation and reduce the prevalence of reactive oxygen species in the wound environment that are typically elevated in chronically inflamed wounds and associated with retarded healing.
  • Osmotic adjusters may be included in the solutions of the present invention to adjust the tonicity (ionic strength) of said substances. For example, pain can be minimised by the use of isotonic substances (i.e.
  • the wound cleansing composition is an isotonic or hypertonic solution.
  • one or more surfactants in addition to those described above may be included, e.g.
  • the wound cleansing composition may have a surface tension of less than about 35 mN/m to facilitate loosening and cleansing.
  • one substance is applied to the substrate layer.
  • multiple substances are applied to the substrate layer.
  • the one or more substance(s) are applied to a single surface of the substrate layer.
  • different substances are applied to different surfaces of the substrate layer.
  • a combination of substances are applied to a single surface of the substrate layer.
  • a combination of substances are applied to multiple surfaces of the substrate layer.
  • two or more substance(s) are applied to the first surface of the at least one substrate layer.
  • a combination of substance(s) are applied to the first surface of the at least one substrate layer.
  • a combination of substance(s) are applied to the first surface and a second surface of the at least one substrate layer.
  • the at least one substrate layer comprises a second surface opposite the first surface and the second surface comprises the same substance(s) impregnated at the same depth as the first surface.
  • the two or more substances may produce, for example, a physical, physiological or physiochemical response between the two substances when applied to a wound site that is in essence activated or initiated by contact with a wound. For example, activation of endothermic excipients or initiation of electrochemical substances.
  • the two or more substances provide a synergistic effect when applied to a user.
  • Exemplary applications of the substances in this regard can be seen in Figure 4, where (A) and (B) designate different substances deposited on the substrate surface, although this is not limiting on the potential scope for these applications.
  • the mass of substance comprised in the at least one substrate layer is of from about 0.10 to about 50.00 g/m2 per surface; preferably wherein the mass of substance comprised in the at least one substrate layer is of from about 0.5 to about 20.00 g/m 2 per surface.
  • the wound dressing or debridement tool is of a multi ⁇ layer construction. In various embodiments, the wound dressing or debridement tool is of a multi ⁇ layer construction wherein the multilayer construction further comprises one or more functional layers, as described above. [0235] In various embodiments, the wound dressing or debridement tool comprises an outer cover layer, a support layer, a superabsorbent layer, a wound contacting layer and a transmission layer. [0236] In various embodiments, the wound dressing or debridement tool comprises an outer cover layer, a support layer, a superabsorbent layer, and a wound contacting layer.
  • the wound dressing or debridement tool comprises an outer cover layer and a wound contacting layer.
  • the one or more substance(s) transferred to the substrate layer is at least partially impregnated within the substrate layer.
  • the one or more substance(s) transferred to the substrate layer is coated on or at least partially impregnated within the substrate layer.
  • the one or more substance(s) transferred to the substrate layer is at least partially impregnated within the substrate layer.
  • the one or more substance(s) transferred to the substrate layer is coated on the substrate layer.
  • the wound dressings or debridement tools of the present disclosure are useful for the treatment of wounds, including initial treatment in first response settings, as well as in ongoing wound management such as in primary care settings.
  • the wound dressing or debridement tool described herein may be used in cleansing and/or irrigating a wound.
  • the use of the wound dressing or debridement tool as disclosed herein may prevent or minimise slough accumulation in a wound or to de ⁇ slough a wound, the use comprising contacting said wound dressing or debridement tool with said wound or contacting said wound with said wound dressing or debridement tool, preferably wherein the wound is a chronic wound, acute wound, or burn.
  • the wound is a chronic wound.
  • the wound is an acute wound.
  • the wound is a burn.
  • a system for applying one or more substance(s) to one or more substrate layer(s) of an article comprising: (a) at least one transfer means comprising an impression member and a transfer member, wherein the transfer member comprises one or more cells with outward facing apertures, wherein the transfer member is provided on the exterior of the impression member, and wherein the one or more cells are configured to be reversibly compressible under force exerted by the impression member; (b) at least one reservoir comprising the substance; (c) a pump configured to draw the substance from the reservoir and introduce it into the one or more cells of the transfer member; (d) optionally a component configured to remove excess substance from the transfer member.
  • a further advantage is that multiple substance can be applied to a single transfer means/transfer member using multiple reservoirs and pumps. This is particularly advantageous, given that Gravure and rotary pad printing typically require multiple cylinders to apply multiple formulations to a single substrate material. Thus, efficiency is improved.
  • a process for preparing an article as disclosed herein comprises, in order, the steps of: (a) conveying a substrate layer along a transport path in a machine direction toward at least one transfer means comprising an impression member and a transfer member, wherein the transfer m ember comprises one or more cells with outward facing apertures, wherein the transfer member is provided on the exterior of the impression member, and wherein the one or more cells are configured to be reversibly compressible under force exerted by the impression member;
  • the process for preparing an article comprises the preparation of an article that is of a multilayer construction comprising: (a) the substrate layer comprising the one or more substance(s) configured as a wound or epidermis contacting layer; (b) at least one substrate layer comprising the one or more substance(s) adhered or affixed to one or more additional functional layers that are configured as a wound or epidermis contacting layer, p referably wherein the one or more additional functional layers are selected from the group consisting of: an absorbent layer, a transmission layer, an adhesive layer, a support layer, a soluble medicated film layer, an odour ⁇ absorbing layer, a spreading layer
  • Base weight can be calculated using the following formulae:
  • This area is used to calculate the weight required to exert 40mmHg of compression over the dressing pad.
  • the test sample is weighed [W1] and placed onto a perforated plate within absorption container.
  • a compression load (a weight equivalent to 40 mmHg as commonly applied with a high compression bandage therapy) is applied evenly over the surface of the test sample.
  • Warmed hydrating fluid (Solution A at 37°C ⁇ 2°C) is added to the container at a volume such that the perforated plate is covered. Samples are then incubated for 24 hours at 20°C( ⁇ 2°C). After incubation, the hydrating fluid is drained off prior to removing the weights. Each sample is removed from the solution and the sample is weighed again [W2].
  • a 10x10 cm AQUACEL® Extra dressing was placed onto the loading tray, which is moved under the screen with a bottom switch. Approximately 5 ml of ink formulations were poured onto the screen between the squeegee and open pattern. An upper switch moved the squeegee across the screen, pushing ink through the mesh. The mass deposited equated to 0.15 g per 10 x 10 cm dressing (15 g/m 2 ). Samples were left to dry for 24 hours, 2x2 cm squares were then cut from the 10x10 cm printed samples and tested using the simulated non ⁇ viable matter model described below (cf Efficacy Testing).
  • Figure 8 illustrates the relationship between the mass of AQUACEL Clean excipients (g) per side of a 10x10 cm sample when different surface areas are covered and the efficacy of these samples on the simulated non ⁇ viable matter model compared to an AQUACEL Extra control.
  • Figure 9 illustrates the relationship between the mass of formulation excipients (g) per side of a 10x10 cm sample when printed with a high (55T), medium (2.8 g/m2) and low (Nominal) concentration ink, and the efficacy of these samples on the simulated non ⁇ viable matter model compared to an AQUACEL Extra control.
  • EXAMPLE 2 Prototypes printed with glycerol ⁇ based inks were found to take up to three days to “dry”. The ink deposits do not truly dry, they remain liquid because glycerol is a non ⁇ volatile humectant. A better definition is that ink stops visibly transferring onto any other surface it encounters. This can be understood as the migration of the liquid residue into the voids within the dressing fabric as opposed to remaining on the surface of the fabric as initially deposited. Changing the diameter of the printed dots in the pattern will increase the relative surface area of ink and will more closely match the size of the voids within the fabric. Therefore, it is hypothesised that decreasing the diameter of the dots without having to decrease the open area (area covered by ink) may decrease the drying time.
  • a pilot plant was prepared where the following settings could be manipulated: compressed air pressure (0 ⁇ 90psi), height of the air knife above the dressing (4cm – 15cm) and speed of the dressing moving below the air knife (20 ⁇ 100, 0.08 ⁇ 1.87cm/sec). A range of air knife settings were used and assessed during the development of the test method. [0287] The experimental method involved the following qualitative and quantitative steps:
  • the mass differential of the Bristol paper before and after ink transfer was assessed, as was the transferred ink % area.
  • the ink transfer samples on Bristol paper were photographed using a digital camera (Canon EOSM50) in the Just Normlicht Basic Color Viewing cabinet (Asset ID 1307) on the daylight setting.
  • Step 1 Capture image
  • Step 2 Maximise view of image
  • Step 3 Define maximum test area that is free from aberrations
  • Step 4 Improve image quality
  • e Select optimum colour channel
  • f Step 6 Set threshold
  • Step 6 Analyse
  • This section of textile is then mounted onto a petri dish by placing the edge of the section onto the petri dish so the edge is perpendicular to the petri dish, the ends of the section are then taped to secure the textile in place.
  • the depth of the ink is measured from the top surface of the textile to the bottom of the ink deposit, and the width of the printed ink is measured from one edge of the ink deposit to the other edge of the ink deposit.
  • the ink depth and textile width are measured in millimetres.
  • the assessed printing techniques include the method of the invention (Examples 1 ⁇ 1 to 1 ⁇ 6), Flat Screen printing (Examples 2
  • Formulation D I ngredient Concentration in Ink (% w/w) Sodium Cocoamphoacetate 20.93 Tetrasodium EDTA 6.20 Oleic Acid 22.87 Glycerin 49.50 Poly(meth)acrylic Acid 0.5 TOTAL 100 [0314] Substance Preparation: A 1L thick wall glass beaker along with the propeller blade shaft is weighed and recorded tare weight of the beaker + shaft.
  • 64 motor is used to formulate a Na4EDTA/Sodium Cocoamphoacetate premix.
  • 154.3g of Amphosol 1C (Sodium Cocoamphoacetate, Stepan) was placed in the glass jar and turned on the mixer. Added 45.7g of Na 4 EDTA and continued mixing and raised the temperature to 54°C. After 30 min, QS the lost wt. with deionised water and mixed for an additional 10 min before removing the shaft and closing the jar. Turned off heating and added 20.47g of Oleic Acid, 5.55g of Na4EDTA and 18.75g of Amphosol 1C. Continued mixing for an additional 30 min and transferred the contents to a 16 Oz glass jar.
  • Amphosol 1C Sodium Cocoamphoacetate, Stepan
  • Table 12 1 ⁇ 6 2 ⁇ 6 3 ⁇ 6 4 ⁇ 6 5 ⁇ 6 Printability EXCELLENT EXCELLENT GOOD FAIR GOOD VERY Print Consistancy EXCELLENT EXCELLENT FAIR FAIR GOOD VERY Resolution Tolerance EXCELLENT GOOD POOR POOR GOOD VERY Coat Weight Range EXCELLENT EXCELLENT GOOD POOR GOOD VERY Depth/Placement GOOD GOOD FAIR GOOD FAIR Speed EXCELLENT GOOD EXCELLENT EXCELLENT FAIR [0324] The results of the printing tests are illustrated in Figures 28, 29, 30, 31, 32 and 33. The inventive method was found to possess many advantages over comparable techniques known in the art, including superior printability, print consistency, resolution tolerance, coat weight range, depth/placement and speed.
  • Figure 18 Component List (2) Substrate (7) Reservoir (8) Pump (9) Transfer Member (10) Cells with outward facing aperture (11) Impression Member (12) Transfer Means (13) Channel Feeder (14) Squeegee Blade (15) Formulation impregnated and/or coated on substrate [0326]
  • the invention will be described in further detail in the following numbered embodiments.
  • a wound dressing or debridement tool wherein the dressing or tool comprises one or more substrate layers, wherein one or more substances are at least partially impregnated on a first s urface of at least one of the substrate layers, and wherein the one or more substances are impregnated on the first surface of the substrate layer to a depth of from about 1% to about 50% of the total transverse cross ⁇ section of the substrate layer. 2).
  • the fabric material is a n onwoven fabric material consisting of gel forming fibres and/or non ⁇ gel forming fibres; preferably wherein the fabric material is a nonwoven fabric material consisting of gel ⁇ forming fibres and non ⁇ gel forming fibres; or wherein the fabric material is a nonwoven fabric material consisting of gel ⁇ forming fibres.
  • the wound dressing or debridement tool according to any one of clauses 1 to 9, wherein the at least one substrate layer has a thickness of about 0.5 – 20.0 mm; preferably wherein the at least one substrate layer has a thickness of about 1.0 – 10.0 mm. 1).
  • the wound dressing or debridement tool according to clauses 1 to 17, wherein the dissolution rate of the one or more substances is of from 10 to 90 % per day. ).
  • the wound dressing or debridement tool according to clause 19, wherein the medicament comprises one or more agents selected from: antimicrobials, analgesics, coagulants, anti ⁇ inflammatories or a combination thereof. ).
  • the wound dressing or debridement tool according to any one of clauses 1 to 20, wherein the one or more substances comprises a wound cleansing or debridement composition; preferably wherein the composition comprises: (i). a chelating agent; (ii). an amphoteric surfactant; (iii). an anionic surfactant; and (iv). a thickening agent, wherein the thickening agent comprises at least one poly(meth)acrylic acid and/or salt thereof. ).
  • the one or more substances comprises a non ⁇ antimicrobial composition
  • said composition comprising (i) at least about 50 wt% of a carrier which is glycerol, triglycerol, or a combination thereof, (ii) a solvent which is one or more C 1 ⁇ 4 alcohol, and (iii) one or more excipients, wherein the weight ratio of (i) to (ii) in the composition is from about 2:1 to about 5:1. ).
  • the wound dressing or debridement tool according to clauses 1 to 22, wherein the one or more substance is applied in the form of a solid, a gel, a wax, a liquid, a suspension, or an emulsion; preferably wherein the substance is applied in the form of a liquid. ).
  • the wound dressing or debridement tool according to any one of clauses 1 to 24, wherein the w ound dressing or debridement tool is of a monolayer construction, or wherein the wound dressing or debridement tool is of a multi ⁇ layer construction; preferably wherein the multi ⁇ layer construction comprises one or more functional layers. ).
  • the wound dressing or debridement tool according to clause 25, wherein at least one substrate layer is configured between two or more functional layers; preferably, wherein the one or more functional layers are selected from: an absorbent layer, a transmission layer, an adhesive layer, a support layer, a soluble medicated film layer, an odour ⁇ absorbing layer, a spreading layer, a keying layer, a protective layer, a packaging layer, an outer cover layer, a distribution layer, a superabsorbent layer or combinations thereof. ).
  • the wound dressing or debridement tool according to any one of clauses 1 to 27, wherein at least one substrate layer is a wound or epidermis contacting layer. ).
  • the wound dressing or debridement tool according to any one of clauses 1 to 28, wherein one substance is applied to the at least one substrate layer. ).
  • the wound dressing or debridement tool according to any one of clauses 1 to 34 wherein different substances are applied to the first surface and a second surface of the at least one substrate layer. ).
  • a method of applying one or more substance(s) to one or more substrate layers of a wound dressing or debridement tool comprises: (a) applying one or more substances to a first surface of at least one of the substrate layers; (b) applying a compressed source gas via a gas feed to the first surface of the substrate layer; (c) optionally applying at least one drying means to the first surface of the substrate layer. ).
  • the method according to clause 37 wherein according to step (b) the substrate layer is conveyed in a machine direction at a rate of about 0.01 to about 35.00 cm/sec; preferably according to step (b) the substrate layer is conveyed in a machine direction at a rate of about 0.05 to about 20 cm/sec. ).
  • a wound dressing or debridement tool wherein the dressing or tool comprises one or more substrate layers, wherein one or more substances are at least partially impregnated or coated on a first surface of at least one of the substrate layers, and wherein the one or more substances are at least partially impregnated or coated on about 1 % to about 20 % of the total surface area of the first surface of the substrate layer. 2).
  • the wound dressing or debridement tool according to any one of clauses 1 or 2, wherein the one or more substances are at least partially impregnated or coated on about 5 % to about 15 % of the total surface area of the first surface of the substrate layer; preferably wherein the one or more substances are at least partially impregnated or coated on about 8 % to about 12 % of the total surface area of the first surface of the substrate layer. 4).
  • the wound dressing or debridement tool according to any one of clauses 1 to 3 wherein the one or more substances are at least partially impregnated or coated on the first surface of the substrate layer in discrete units, wherein the discrete unit surface area for each unit differs. 5).
  • the fabric material is a nonwoven fabric material consisting of gel forming fibres and/or non ⁇ gel forming fibres; preferably wherein the fabric material is a nonwoven fabric material consisting of gel ⁇ forming fibres and non ⁇ gel forming fibres; or wherein the fabric material is a nonwoven fabric material consisting of gel ⁇ forming fibres. 2).
  • the wound dressing or debridement tool according to clauses 1 to 16 wherein the at least one substrate layer has a bulk density of about 40 – 80 kg/m 3 ).
  • the wound dressing or debridement tool according to any one of clauses 1 to 19, wherein the o ne or more substances is selected from: a wound cleansing or debridement composition, a medicament, an adhesive, a deodorant, a chelating agent, a surfactant, an amphoteric surfactant, an anionic surfactant, a cationic surfactant, a thickening agent, an electrically conductive formulation, a thermoresponsive agent, an exothermic agent, an endothermic agent, or a combination thereof. ).
  • the medicament comprises one or more agents selected from: antimicrobials, analgesics, coagulants, anti ⁇ inflammatories, or a combination thereof. ).
  • the one or more substances comprises a wound cleansing or debridement composition; preferably wherein the composition comprises: (i). a chelating agent; (ii). an amphoteric surfactant; (iii). an anionic surfactant; and (iv). a thickening agent, wherein the thickening agent comprises at least one poly(meth)acrylic acid and/or salt thereof. ).
  • the one or more substances comprises a non ⁇ antimicrobial composition
  • said composition comprising (i) at least about 50 wt% of a carrier which is glycerol, triglycerol, or a combination thereof, (ii) a solvent which is one or more C 1 ⁇ 4 alcohol, and (iii) one or more excipients, wherein the weight ratio of (i) to (ii) in the composition is from about 2:1 to about 5:1. ).
  • the wound dressing or debridement tool according to clauses 1 to 23, wherein the one or more substance is applied in the form of a solid, a gel, a wax, a liquid, a suspension, or an emulsion; preferably wherein the substance is applied in the form of a liquid. ).
  • the wound dressing or debridement tool according to any one of clauses 1 to 25, wherein the w ound dressing or debridement tool is of a monolayer construction, or wherein the wound dressing or debridement tool is of a multi ⁇ layer construction; preferably wherein the multi ⁇ layer construction comprises one or more functional layers. ).
  • the wound dressing or debridement tool according to clause 27, wherein at least one substrate layer is configured between two or more functional layers; preferably, wherein the one or more functional layers are selected from: an absorbent layer, a transmission layer, an adhesive layer, a support layer, a soluble medicated film layer, an odour ⁇ absorbing layer, a spreading layer, a keying layer, a protective layer, a packaging layer, an outer cover layer, a distribution layer, a superabsorbent layer or combinations thereof. ).
  • the wound dressing or debridement tool according to any one of clauses 1 to 28, wherein at least one substrate layer is a wound or epidermis contacting layer. ).
  • the one or more substances are applied to the first surface of the substrate layer by a printing process; preferably wherein the printing process is a screen printing process, a gravure printing process, a soft gravure printing process, a rotary pad printing process or a needle dosing process. 41).
  • the printing process is a screen printing process, a gravure printing process, a soft gravure printing process, a rotary pad printing process or a needle dosing process. 41).
  • a system for applying one or more substance(s) to one or more substrate layers of a wound dressing or debridement tool according to the method of clauses 39 and 40. 42).
  • a method of applying one or more substance(s) to one or more substrate layers of an article comprising: ( a) providing at least one transfer means comprising an impression member and a transfer member, wherein the transfer member comprises one or more cells with outward facing apertures, and wherein the transfer member is provided on the exterior of the impression member; ( b) introducing the one or more substance(s) into the one or more cells of the transfer member; and (c) contacting the substrate layer with the transfer member as the substrate layer is conveyed a long a transport path in a machine direction, wherein force applied by the impression member to at least the one or more cells comprised within the transfer member causes the one or more substance(s) comprised within the one or more cells to transfer to the substrate layer. ).
  • the transfer means consists of the i mpression member and the transfer member, preferably wherein the transfer member is in the form of a layer of the one or more cells.
  • the method according to any one of clauses 1 to 4 wherein the transport path of the substrate layer in a machine direction comprises a vertical and/or horizontal configuration.
  • the method according to any one of clauses 1 to 5 wherein the one or more substance(s) transferred to the substrate layer is at least partially impregnated within the substrate layer.
  • the fabric material comprises gel ⁇ forming fibres, preferably chemically modified cellulosic fibres, and/or cellulosic fibres.
  • the one or more substance(s) is selected from: one or more of a medicament, an adhesive, a deodorant, a chelating agent, a surfactant, an amphoteric surfactant, an anionic surfactant, a cationic surfactant, a thickening agent, an electrically conductive formulation, a thermoresponsive agent, an exothermic agent, an endothermic agent, or a combination thereof.
  • the medicament comprises one or more agents s elected from: antimicrobials, analgesics, coagulants, anti ⁇ inflammatories or a combination thereof.
  • the one or more substance(s) comprises a wound cleansing or debridement composition, preferably wherein the composition comprises: (i). a chelating agent; (ii). an amphoteric surfactant; (iii). an anionic surfactant; and (iv). a thickening agent, wherein the thickening agent comprises at least one poly(meth)acrylic acid and/or salt thereof. ).
  • the one or more substance(s) comprises a non ⁇ antimicrobial composition, said composition comprising (i) at least about 50 wt% of a carrier which is glycerol, triglycerol, or a combination thereof, (ii) a solvent which is one or more C 1 ⁇ 4 alcohol, and (iii) one or more excipients, wherein the weight ratio of (i) to (ii) in the composition is from about 2:1 to about 5:1. ).
  • the one or more substance(s) is applied in the form of a solid, a gel, a wax.
  • a liquid, a suspension, or an emulsion preferably wherein the substance is applied in the form of a liquid.
  • the one or more substrate layers are selected from: outer cover layer, an absorbent layer, a transmission layer, an adhesive layer, a distribution layer, a soluble medicated film layer, an odour ⁇ absorbing layer, a spreading layer, a keying layer, a superabsorbent layer or combinations thereof. ).
  • the article is of a monolayer construction, or wherein the article is of a multi ⁇ layer construction, preferably wherein the multilayer construction comprises one or more functional layers; preferably, wherein the one o r more functional layers are selected from: outer cover layer, an absorbent layer, a transmission layer, an adhesive layer, a support layer, a distribution layer, a soluble medicated film layer, an odour ⁇ absorbing layer, a spreading layer, a keying layer, a superabsorbent layer or combinations thereof. ).
  • At least one substrate layer is configured between t wo or more functional layers; preferably, wherein the one or more functional layers are selected from: outer cover layer, an absorbent layer, a transmission layer, an adhesive layer, a support layer, a distribution layer, a soluble medicated film layer, an odour ⁇ absorbing layer, a spreading layer, a keying layer, a superabsorbent layer or combinations thereof. ).
  • a wound dressing or a debridement tool comprising at least one substrate layer, wherein the s ubstrate layer is at least partially impregnated or coated with one or more substance(s) in accordance with any one of clauses 1 to 35. ).
  • a system for applying one or more substance(s) to one or more substrate layer(s) of an article as defined in any one of clauses 1 to 35 comprising: ( a) at least one transfer means comprising an impression member and a transfer member, wherein the transfer member comprises one or more cells with outward facing apertures, wherein the transfer member is provided on the exterior of the impression member, and wherein the one or more cells are configured to be reversibly compressible under force exerted by the impression member; (b) at least one reservoir comprising the substance; (c) a pump configured to draw the substance from the reservoir and introduce it into the one or more cells of the transfer member; (d) optionally a component configured to remove excess substance from the transfer member. ).
  • a process for preparing an article as defined in any one of clauses 1 to 35 comprising, in order, the steps of: (a) conveying a substrate layer along a transport path in a machine direction toward at least o ne transfer means comprising an impression member and a transfer member, wherein the transfer member comprises one or more cells with outward facing apertures, wherein the transfer member is provided on the exterior of the impression member, and wherein the one or more cells are configured to be reversibly compressible under force exerted by the impression member; (b) contacting the substrate layer with the transfer member as the substrate layer is conveyed a long a transport path in a machine direction, wherein force applied by the impression member to at least the one or more cells comprised within the transfer member causes the one or more substance(s) comprised within the one or more cells to transfer to the substrate layer; (c) optionally adhering or affixing the substrate layer to one or more functional layers.
  • the article is of a multilayer construction comprising: (a) the substrate layer comprising the one or more substance(s) configured as a wound or epidermis contacting layer; (b) at least one substrate layer comprising the one or more substance(s) adhered or affixed to one or more additional functional layers that are configured as a wound or epidermis c ontacting layer, preferably wherein the one or more additional functional layers are selected from the group consisting of: an absorbent layer, a transmission layer, an adhesive layer, a support layer, a soluble medicated film layer, an odour ⁇ absorbing layer, a spreading layer, a keying layer, a superabsorbent layer or combinations thereof.

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Abstract

The invention relates generally to wound care, and more particularly to wound dressings or debridement tools having a defined substance surface coverage and/or substance deposition depth. The disclosure further relates to printing methods, and more particularly to a novel method of applying one or more substance(s) to substrate layers of an article, such as wound dressings or debridement tools.

Description

WOUND CARE TEXTILES   FIELD  [0001] The  present  disclosure  relates  generally  to  wound  care,  and more  particularly  to wound  dressings  or  debridement  tools  having  a  defined  substance  surface  coverage  and/or  substance  deposition  depth.  The  disclosure  further  relates  to  printing  methods,  and more  particularly  to  a  method of applying one or more substance(s) to substrate layers of an article.   BACKGROUND  [0002] Owing  to  an  aging  population  and  growing  prevalence  of  vasculopathy,  the  incidence  of  chronic wounds is increasing worldwide. Chronic wounds are a major burden on healthcare systems  and patient quality of life, often leading to loss of function and amputation. Although their treatment  accounts for approximately 3% of total healthcare costs in developed countries, a 2018 cohort study  found that  fewer than 50% of chronic wounds managed by the UK National Health Service healed  within  a  year. Moreover,  chronic wounds  recur  in up  to 60‐70% of patients.  This poor prognosis  underlines the need for new approaches to chronic wound care.  [0003] Normal  wound  healing  comprises  four  intricate  and  overlapping  phases:  haemostasis,  inflammation, proliferation, and remodelling. After the formation of a thrombus, leukocytes infiltrate  the  wound  and  remove  bacteria  and  debris,  preparing  the  wound  for  healing.  This  enables  the  formation of new connective tissue and blood vessels, known as granulation tissue, and subsequent  wound closure and re‐epithelialisation. A wound is classed as chronic if it fails to progress through this  sequence within 4‐6 weeks. Wound chronicity is often attributed to diabetes and vascular diseases.  The resulting nerve damage and poor perfusion to extremities alter the wound microenvironment and  delay  healing.  Chronic  wound  healing  stalls  in  the  inflammatory  phase  due  to  an  imbalance  of  cytokines,  proteases,  and  their  inhibitors.  Prolonged  inflammation  leads  to  the  accumulation  of  slough, a fibrinous substance composed of dead leukocytes and degraded proteins.   [0004] Microbial infection occurs in almost all wounds and is a significant cause of chronicity. Bacteria  adhere  to  necrotic  tissue  in  the  wound  bed  and  form  microcolonies  that  secrete  extracellular  polymeric substances (EPS). The bacteria become encased in an EPS matrix which eventually matures  into a complex biofilm composed of proteins, polysaccharides, nucleic acids, metal  ions, and  lipids.  Biofilm sequesters antimicrobials and  inhibits  the activation of phagocytes, providing resistance  to  both antimicrobials and the host immune system. Moreover, biofilm in the wound bed impedes the 
1    migration  and  function  of  keratinocytes,  leukocytes,  and  fibroblasts,  preventing  the  normal  inflammatory  response and subsequent healing processes. The  recalcitrant biofilm perpetuates an  inflammatory  cycle wherein  tissue  is  degraded  more  quickly  than  it  is  produced,  preventing  the  progression of healing.   [0005] Biofilm  is believed to exist  in up to 80% of chronic wounds and  is a direct cause of wound  chronicity.  Slough,  and  other  non‐viable  matter,  delays  the  formation  of  granulation  tissue  and  facilitates the development of biofilm. It  is evident that for any wound to successfully heal, biofilm  and necrotic tissue must be removed from the wound bed. Ideal wound management  involves the  reduction of microorganisms and necrotic tissue to levels that can be managed by the host immune  system, without  inducing damage to healthy tissues nor bacterial resistance. Standard wound care  involves cleansing the wound to remove loosely attached debris and bacteria, followed by the removal  of  necrotic  tissue  (debridement),  and  finally  dressing  application.  Dressings  optimise  the  healing  environment  by  balancing  moisture  levels,  preventing  infection,  and  removing  debris.  However,  wounds should be  irrigated between dressing changes  to remove any debris and biofilm  that may  have  sloughed  off  onto  the  dressing.  With  little  clinical  evidence  supporting  the  use  of  more  specialised  cleansing  materials,  normal  saline  is  often  used  to  irrigate  wounds  due  to  its  high  biocompatibility. However,  saline  is non‐antimicrobial  and  is  ineffective  at  removing biofilm  from  necrotic wounds. Broad‐spectrum antiseptics are frequently used to control wound infection but are  often cytotoxic due to their lack of selectivity. Selective antibiotics may be more effective at preserving  host  tissue,  but  their  repeated  use  catalyses  antibiotic  resistance.  Moreover,  owing  to  the  sequestration properties of EPS, the single use of antimicrobials to combat wound infection has been  largely unsuccessful.   [0006] WO  2021/186188  A1  describes  a  wound  dressing  or  debridement  tool  comprising  an  absorbent  layer  impregnated  or  coated  with  a  composition  comprising  a  chelating  agent,  an  amphoteric surfactant, and an anionic surfactant.  [0007] However, there remains a need for further improvements in wound dressings or debridement  tools that are able to promote autolytic (spontaneous, biochemically‐mediated) debridement of non‐ viable  tissue,  while  having  physical  modes  of  action  against  biofilms  and  the  microorganisms  comprised therein. In particular, there is a need for wound dressings or debridement tools that are  simple,  economical  and  safe  to  use  while  maintaining  efficacy  and  suitability  for  use  in  wound  dressings and debridement tools for the purposes discussed above. Moreover, there is also a need for  wound dressings or debridement tools with good stability, e.g. during storage, prior to application on 
2    a wound dressing or debridement tool to ensure good uniformity and consistency in manufactured  articles, and during use, for example when saturated with wound exudate.   [0008] Preparation  of wound  dressing  or  debridement  tool  typically  requires  printing  of  various  substances on  fabrics or other  sheet‐based materials, which may be carried out  in a  substantially  direct or  indirect manner, by discharge or by resist  independently of the type of process used. The  direct printing method consists of applying a formulation directly onto the material and subsequently  fixing said formulation onto the fibres of the material. Particularly, direct printing may be carried out  by using conventional roller printing or flat screen printing procedures.    [0009] Generally,  with  reference  to  roller  printing  methods  (e.g.  flexfographic,  serigraphic  and  intaglio techniques), the method utilises equipment generally consists of a plurality of cylinders and/or  rollers on which a number of engraved rollers may apply a particular formulation to an  interceding  material, such as a fabric material or other sheet‐based materials.   [0010] In the case of the roller printing methods, such as a Gravure printing process or a Rotary Pad  printing process, there are typically at least two rollers, one used for transporting a formulation (i.e. a  printing  roller)  and  the  other  acts  as  an  impression  member.  Passing  between  the  rollers  is  the  substrate material  to be printed on. The  formulation  is  typically provided  to  the printing  roller by  passing  through  an  underlying  tray, where  the  printing  roller  takes  up  the  formulation  from  the  underlying  tray, while a doctor blade eliminates any excess  ink. This printing  typology allows  the  application of substances on a material in a rapid and economical manner.   [0011] This  technology  is  often  used  for  applying  substances  onto  fabrics,  such  as  woven  or  nonwoven  fabrics, and  sheet‐based materials,  such as  foams or plastic  sheet materials. However,  there are drawbacks to the previously described methods when the substance is to be applied in an  accurate manner, particularly where precise volumes or doses of a substance are to be deposited on  a substrate. For example, it is known that with nonwoven fabrics are uneven, porous, stretchable and  easily creased materials. Due to the uneven surface structure of the substrate material, transfer of  substances from a printing roller may lack uniformity and the substances may not completely transfer  from the printing roller to the surface of the substrate material. However, for certain applications (e.g.  medical devices) it advantageous to be able to accurately apply substances to a substrate material in  a uniform manner.  [0012] Accordingly, there is a need for printing methods that can accurately apply substances, such  as those described above, to a substrate material  in a precise and uniform manner. Such substrate 
3    materials  may  have  utility  in  a  wide  variety  of  applications,  such  as  medical  device  articles.  In  particular, wound dressings, debridement tools, ostomy systems, compression articles or epidermal  dressings.  [0013] There is also a need for wound dressings and debridement tools comprising a substrate layer,  that is at least partially impregnated or coated with a wound cleansing or debridement solution having  physical modes of action against biofilms and the microorganisms comprised therein, while exhibiting  a balance of efficacy and biocompatibility.   [0014] The  present  disclosure  seeks  to  address  these  needs  with  the  various  aspects  and  embodiments defined herein.  SUMMARY  [0015] In a first aspect, there is provided a wound dressing or a debridement tool comprising one or  more substrate layers, wherein one or more substances are at least partially impregnated or coated  on a first surface of at least one of the substrate layers, and wherein the one or more substances are  at least partially impregnated or coated on about 1 % to about 20 % of the total surface area of the  first surface of the substrate layer.  [0016] In a second aspect, there is provided a wound dressing or a debridement tool comprises one  or more substrate layers, wherein one or more substances are at least partially impregnated on a first  surface  of  at  least  one  of  the  substrate  layers,  and  wherein  the  one  or  more  substances  are  impregnated on the first surface of the substrate layer to a depth of from about 1% to about 50% of  the total transverse cross‐section of the substrate layer.  [0017] In a third aspect, there is provided a method of applying one or more substance(s) to one or  more substrate layers of an article, wherein the method comprises:  (a) providing at least one transfer means comprising an impression member and a transfer member,  wherein the transfer member comprises one or more cells with outward facing apertures, and  wherein the transfer member is provided on the exterior of the impression member;  (b) introducing the one or more substance(s) into the one or more cells of the transfer member; and  (c) contacting the substrate layer with the transfer member as the substrate layer is conveyed along  a transport path in a machine direction, wherein force applied by the impression member to at  least  the  one  or more  cells  comprised within  the  transfer member  causes  the  one  or  more  substance(s) comprised within the one or more cells to transfer to the substrate layer. 
4    [0018] In a further aspect, there is provided a wound dressing or a debridement tool comprising at  least one substrate layer, wherein the substrate layer is at least partially impregnated or coated with  one or more substance(s) as defined herein.  [0019] In a further aspect, there is provided a method of applying one or more substance(s) to one  or more substrate layers of a wound dressing or debridement tool as described herein, wherein the  method comprises:  (a) applying one or more substances to a first surface of at least one of the substrate layers;  (b) optionally applying a compressed source gas via a gas feed to the first surface of the substrate  layer;  (c) optionally applying at least one drying means to the first surface of the substrate layer.  [0020] In a further aspect, there is provided a system for applying one or more substance(s) to one  or more substrate layers of a wound dressing or debridement tool according to the method defined  herein.  [0021] In a further aspect, the use of the wound dressing or debridement tool as defined herein is  provided to prevent or minimise slough accumulation in a wound or to de‐slough a wound, the use  comprising contacting said wound dressing or debridement tool with said wound or contacting said  wound with said wound dressing or debridement  tool, preferably wherein  the wound  is a chronic  wound, acute wound, or burn.  [0022] In a further aspect, there is provided a system for applying one or more substance(s) to one  or more substrate layer(s) of an article as defined herein, wherein the system comprises:   (a) at least one transfer means comprising an impression member and a transfer member, wherein  the transfer member comprises one or more cells with outward facing apertures, wherein the  transfer member is provided on the exterior of the impression member, and wherein the one  or  more  cells  are  configured  to  be  reversibly  compressible  under  force  exerted  by  the  impression member;  (b) at least one reservoir comprising the substance;  (c) a pump configured to draw the substance from the reservoir and introduce it into the one or  more cells of the transfer member;  (d) optionally a component configured to remove excess substance from the transfer member.  [0023] In a further aspect, there is provided a process for preparing an article as defined in herein,  said process comprising, in order, the steps of: 
5    (a) conveying a substrate layer along a transport path in a machine direction toward at least one  transfer means comprising an impression member and a transfer member, wherein the transfer  member  comprises  one  or more  cells with  outward  facing  apertures, wherein  the  transfer  member is provided on the exterior of the impression member, and wherein the one or more  cells  are  configured  to  be  reversibly  compressible  under  force  exerted  by  the  impression  member;  (b) contacting  the  substrate  layer with  the  transfer member as  the  substrate  layer  is conveyed  along a transport path in a machine direction, wherein force applied by the impression member  to at least the one or more cells comprised within the transfer member causes the one or more  substance(s) comprised within the one or more cells to transfer to the substrate layer;  (c) optionally adhering or affixing the substrate layer to one or more functional layers.  [0024] These aspects and embodiments are set out  in the appended  independent and dependent  claims. It will be appreciated that features of the dependent claims may be combined with each other  and with features of the independent claims in combinations other than those explicitly set out in the  claims. Furthermore, the approaches described herein are not restricted to specific embodiments such  as those set out below, but include and contemplate any combinations of features presented herein.  [0025] The  foregoing  and  other  objects,  features,  and  advantages  of  the  present  disclosure  will  appear more fully hereinafter from a consideration of the detailed description that follows along with  the accompanying drawings.  It  is  to be expressly understood, however,  that  the drawings are  for  illustrative purposes and are not to be construed as defining the limits of the disclosure.  BRIEF DESCRIPTION OF THE DRAWINGS  Fig. 1:  Representation of the equipment used in the art for screen printing.  Fig. 2:  Illustration of printing technique deposition mechanism.  Fig. 3:  Surface coverage printing pattern – 1mm and 0.50mm printing pattern.  Fig. 4:  Surface coverage printing pattern – Hexagonal (LH) and Circular Offset (RH).  Fig. 5:  Surface coverage printing pattern – Slotted Hole (LH) and Circular Hole (RH).  Fig. 6:  Surface coverage printing pattern – Parabolic distribution printing pattern. 
6    Fig. 7:  Open area pattern on a 120T (thread) screen. Black dots show the open area where ink will  be printed onto a 10x10 cm AQUACEL® Extra dressing. Printed dots: 2.5mm diameter 4.908 mm2;  Open Area: 961 mm2, equating to 9.61% surface area coverage.  Fig. 8:  Graphical relationship between the mass of  ink added to a 10x10 cm dressing sample  (per  side) and the efficacy of samples on a simulated non‐viable matter model compared to an AQUACEL  Extra control.  Fig. 9:  Graphical relationship between mass of excipients (g) per side of a 10x10 cm sample when  printed with a high (55T), medium (2.8 g m‐2) and low (Nominal) concentration ink, and the efficacy  of these samples on the simulated non‐viable matter model compared to an AQUACEL Extra control.  Fig. 10: Efficacy of high (55T), medium (2.8 g m‐2) and low (Nominal) concentration formulations with  1 mm, 1.5 mm and 2 mm diameter dots on a simulated non‐viable matter model.  Fig. 11: Comparative analysis of weight of ink transfer relative to blade setting  Fig. 12: Comparative analysis of % area of ink transfer relative to blade setting  Fig. 13: Comparative  analysis  of  average weight  of  transferred  formulation mass  using  maximum  airblade setting and no airblade setting.  Fig. 14: Comparative analysis of % area of ink transfer using maximum airblade setting and no airblade  setting.  Fig. 15: Comparative analysis of formulation deposition depth relative to substrate thickness.  Fig. 16:  Schematic illustration of a Gravure printing process.  Fig. 17: Schematic illustration of a Rotary Pad printing process.  Fig. 18: Schematic illustration of an exemplary printing method according to the present invention.  Fig. 19:  Illustrative example of a plurality of cells capable of reversibly collapsing under force.  Fig. 20:  Image of a 2mm printed dot pattern on a foam material using the printing method according  to the present invention.  Fig. 21:  Image of a 2mm printed dot pattern on a nonwoven fabric material using the printing method  according to the present invention. 
7    Fig. 22:  Image of a 2mm printed dot pattern on a woven material using the printing method according  to the present invention.  Fig. 23:  Image of  a 500µm dot pattern on  a nonwoven  fabric material using  the printing method  according to the present invention.  Fig. 24:  Image of a 250µm dot pattern on a nonwoven material using the printing method according  to the present invention.  Fig. 25:  Image of a 250µm dot pattern on a polymer film material using the printing method according  to the present invention.  Fig. 26:  Image of a 500µm dot pattern on a nonwoven  fabric material using a  rotary pad printing  process and a high viscosity substance.  Fig. 27:  Image of a 500µm dot pattern on a nonwoven  fabric material using a  rotary pad printing  process and a low viscosity substance.  Fig. 28: Images of nonwoven fabric materials with a printed 500µm dot pattern using Formulation A  applied by alternative printing techniques (cf. Examples 1‐1 to 5‐1).  Fig. 29: Images of nonwoven fabric materials with a printed 500µm dot pattern using Formulation B  applied by alternative printing techniques (cf. Examples 1‐2 to 5‐2).  Fig. 30: Images of nonwoven fabric materials with a printed 500µm dot pattern using Formulation C  applied by alternative printing techniques (cf. Examples 1‐3 to 5‐3).  Fig. 31: Images of nonwoven fabric materials with a printed 500µm dot pattern using Formulation D  applied by alternative printing techniques (cf. Examples 1‐4 to 5‐4).  Fig. 32: Images of nonwoven fabric materials with a printed 500µm dot pattern using Formulation E  applied by alternative printing techniques (cf. Examples 1‐5 to 5‐5).  Fig. 33: Images of nonwoven fabric materials with a printed 500µm dot pattern using Formulation F  applied by alternative printing techniques (cf. Examples 1‐6 to 5‐6).  DETAILED DESCRIPTION  [0026] While various exemplary embodiments are described or suggested herein, other exemplary  embodiments utilizing a variety of methods and materials similar or equivalent to those described or 
8    suggested herein are encompassed by the general inventive concepts. Those aspects and features of  embodiments which are implemented conventionally may not be discussed or described in detail in  the interests of brevity. It will thus be appreciated that aspects and features of apparatus and methods  described  herein which  are not  described  in detail may be  implemented  in  accordance with  any  conventional techniques for implementing such aspects and features.  [0027] As used  in this specification and the claims, the singular forms "a," "an," and "the"  include  plural  referents  unless  the  context  clearly  dictates  otherwise.  Unless  otherwise  stated,  the  term  "about" modifying the quantity of a component refers to variation in the numerical quantity that can  occur, for example, through typical measuring and handling procedures used for making concentrates,  mixtures  or  solutions  in  the  real  world;  through  inadvertent  error  in  these  procedures;  through  differences  in  the manufacture,  source, or  purity  of  the materials  employed, or  to  carry out  the  methods;  and  the  like.  The  term  “about”  also  encompasses  amounts  that  differ due  to different  equilibrium  conditions  for  a  composition  or  substance  resulting  from  a  particular  initial  mixture.  Whether or not modified by the term "about", the claims  include equivalents to the quantities. As  used herein, the term “at least” includes the end value of the range that is specified. For example, “at  least 10 wt%” includes the value 10 wt%.  [0028] As used in this specification and the claims, “gel‐forming fibres” and “gelling fibres” may be  used  interchangeably. Similarly, references  in  this specification and the claims to “non‐gel  forming  fibres” and “non‐gelling fibres” can be used interchangeably.  [0029] The ranges provided herein provide exemplary amounts of each of the components. Each of  these ranges may be taken alone or combined with one or more other component ranges.  [0030] As used herein, wt% means “weight percentage” as the basis  for calculating a percentage.  Unless  indicated otherwise,  all %  values  are  calculated on  a weight basis,  and  are provided with  reference to the total weight of the product in which the substance is present. As used herein, w/w  means  “weight  by weight”  as  the  basis  for  calculating  a  percentage. Unless  otherwise  indicated,  reference to "% by weight" (or “% by weight”) of a product, substance or composition reflects the  total wet weight of the product or composition (i.e., including water).  [0031] In various embodiments described herein, amounts may be described as an area density using  the units g/m2. In such embodiments, the area density refers to the area of a substrate  layer or an  absorbent layer as further described herein and the weight of the specified component comprised in  or on said substrate or absorbent layer. For example, in various embodiments the composition may  be applied to a wound dressing or debridement tool as described herein with an area density of 30 
9    g/m2 or 15 g/m2. An exemplary wound dressing may comprise a substrate and/or an absorbent layer  of dimensions 10 x 10 cm, giving an area of 0.01 m2. Thus, for the example wherein the substrate or  absorbent layer has an area of 0.01 m2, 0.3 g of a composition as described herein would be applied  to the substrate layer and/or absorbent layer to obtain an area density of 30 g/m2. The composition  may be applied to a single surface of the absorbent layer, for example in embodiments wherein the  absorbent layer is comprised in a multi‐layer wound dressing. Alternatively, the composition may be  applied to a first surface of the absorbent layer and to a second surface of the absorbent layer opposite  to the first surface of the absorbent layer. In such embodiments wherein the composition is applied  to a first and second surface of the absorbent layer, the composition may be applied to the wound  dressing or debridement tool as described herein to contribute 15 g/m2 on each of the first and second  surfaces, i.e. such that the total area density applied to the absorbent layer is 30 g/m2. In other words,  the  area  densities  recited  herein  refer  to  the  total  area  density  of  composition  applied  to  the  absorbent layer, calculated on the basis of the area defined by the dimensions (width and length) of  the absorbent layer and the total amount of the composition applied thereto, whether applied only  to a single surface of the absorbent layer or applied to both a first surface and a second surface of the  absorbent layer. Thus, for the example wherein the absorbent layer has an area of 0.01 m2 (10 x 10  cm), 1.5 g of a composition as described herein could be applied to the first surface of the absorbent  layer and 1.5 g of the composition applied to the second surface of the absorbent layer to obtain a  total area density of 30 g/m2.  [0032] As used herein, “substantially free” means no more than trace amounts, i.e. the amount of  the substance(s) concerned is negligible. In various embodiments, “substantially free” means no more  than 1000 ppm, preferably no more than 100 ppm, more preferably no more than 10 ppm, even more  preferably no more than 1 ppm of the substance(s) concerned.  [0033] In  all  aspects  of  the  present  disclosure,  the  disclosure  includes,  where  appropriate,  all  enantiomers  and  tautomers  of  the  compounds  disclosed  herein.  A  person  skilled  in  the  art  will  recognise compounds that possess optical properties (one or more chiral carbon atoms) or tautomeric  characteristics.  The  corresponding  enantiomers  and/or  tautomers  may  be  isolated/prepared  by  methods known in the art.  [0034] Some  of  the  compounds  disclosed  herein  may  exist  as  stereoisomers  and/or  geometric  isomers – e.g. they may possess one or more asymmetric and/or geometric centres and so may exist  in two or more stereoisomeric and/or geometric forms. The present disclosure contemplates the use  of all the individual stereoisomers and geometric isomers of those compounds, and mixtures thereof.  The terms used in the claims encompass these forms. 
10    [0035] As used herein  the expression "wound" may  include an  injury  to  living  tissue and may be  caused by a cut, blow, or other impact, abrasion, pressure, heat or chemical; typically, one in which  the skin is cut or broken. A wound may often be described as chronic or acute. Acute wounds may  occur  as  a  result  of  surgery  or  trauma.  Typically,  when  not  too  severe  and  where  the  victim  is  otherwise in good health, wounds progress through well‐defined stages of healing within a predicted  timeframe. Chronic wounds begin as acute wounds. An acute wound can become a chronic wound  when it does not follow the normal healing pathway resulting in a lengthened recovery. It is believed  that the transition from acute to chronic wound can be due to an inadequate immune response for  example: the patient being immuno‐compromised, the wound being insufficiently perfused or being  highly contaminated.  [0036] Chronic wounds may include for example: venous ulcers (such as those that occur in the legs  due to venous insufficiency), which account for the majority of chronic wounds and mostly affect the  elderly; diabetic ulcers (for example, foot or ankle ulcers); arterial ulcers (due to peripheral arterial  disease); and pressure injuries due to immobility.  [0037] Wounds may also include a deep tissue injury. Deep tissue injury is a term proposed by the  National Pressure Ulcer Advisory Panel (NPUAP) to describe a unique form of pressure ulcers. These  ulcers have been described by clinicians for many years with terms such as purple pressure ulcers,  ulcers that are likely to deteriorate and bruises on bony prominences.  [0038] The term "slough"  is known to the skilled person and may be defined as a  layer or mass of  dead tissue separated from surrounding living tissue, or tissue that is adhered to a wound but capable  of being removed as in a wound, sore, or inflammation  WOUND DRESSING OR DEBRIDEMENT TOOL  [0039] Acute wounds occur as a result of surgery or trauma, typically when not too severe and where  the  subject  is otherwise  in good health. Wounds progress  through well‐defined  stages of healing.  Chronic wounds begin as acute wounds. For example, an acute wound can become a chronic wound  when it does not follow the normal healing pathway resulting in a lengthened recovery. It is believed  that the transition from acute to chronic can be due to an inadequate immune response, for example  the patient being  immuno‐compromised,  the wound being  insufficiently perfused or being highly  contaminated.  Chronic  wounds  may  include  venous  ulcers,  diabetic  ulcers,  arterial  ulcers,  and  pressure injuries due to immobility. Wounds may also include a deep tissue injury; this is an expression  used to describe a unique form of pressure ulcers.  
11    [0040] Wound dressings and debridement tools are articles suitable for placement in direct contact  with a wound. A wound dressing may typically debride by autolysis. Autolytic debridement refers to  the  lysis or breakdown of necrotic debris and devitalised tissues from a wound through the body’s  own mechanisms, such as moist environments and endogenous enzymes. In various embodiments,  the wound dressing comprises at  least one  layer comprising a foam, fabric (preferably a nonwoven  fabric), or technical substrate. For example, the substrate or absorbent layer may be a nonwoven or  woven fibrous layer, a gel‐forming fibre, or gauze. Gauze may be made from a cellulose, such as cotton  or viscose. In preferred embodiments the substrate  layer and/or absorbent  layer comprises one or  more gel‐forming fibres.  [0041] As described herein, the substances and compositions of the present disclosure are useful for  the treatment of wounds, including initial treatment in first response settings, as well as in ongoing  wound management such as  in primary care settings. The substances and compositions described  herein may be used  in cleansing and/or  irrigating a wound. The use of nonwoven fabrics  in wound  dressings or debridement tools is well known, with several products available on the market, such as  the AQUACEL® Extra™ range of dressings manufactured and sold by Convatec Ltd and Convatec Inc.  For optimum performance the fabric structure requires a flat surface to ensure a controlled dose of  excipients can be applied to and delivered by the fabric surface, while the fabric should also maintain  a high degree of wet and dry tensile strength, absorbency, and conformability.   [0042] It is known in the art to use solvent flooding to manufacture wound dressings or debridement  tools because it  is efficacious in the delivery of excipients to the dressing. This process may involve  saturating a layer of the wound dressings or debridement tools with an excipient‐containing solution,  and removing excess solution. This technique requires a suitable solvent system that is able to dissolve  all of the excipients to be delivered, without remaining on the dressing itself. Whilst the solvent system  may comprise multiple components, for example a mixture of organic solvents or an aqueous:organic  mixture, the integrity of the dressing must be maintained. Where gel‐forming fibres are employed, for  example  in  an  absorbent  layer,  the  water  content  of  the  excipient‐containing  solution  may  be  minimised  in  order  to  avoid  premature  gelling  of  the  fibres  or  reduction  in  absorbency  of  the  absorbent  layer. Consequently the solvent used  in the flooding process  is primarily organic, e.g. an  alcohol, and this can limit its application for large‐scale manufacture both because of cost implications  for  infrastructure design and process controls, and safety  implications surrounding  the use of high  volumes of volatile solvents.   [0043] It  would  be  desirable  to  manufacture  substrate  layers  on  a  large  scale  with  improved  considerations for safety, feasibility and efficacy. Printing processes, such as Gravure, rotary pad and 
12    screen printing techniques, are attractive for this purpose because a reduced volume of solvent can  be used to apply one or more substances in a controlled fashion. For example, these techniques can  apply  substances,  via  a  predesigned  mesh  or  transfer  cylinder,  to  provide  wound  dressings  or  debridement tools with a defined substance surface coverage and/or substance deposition depth. This  is particularly  advantageous where one or more  substances  are  at  least partially  impregnated or  coated on a substrate material surface in a discontinuous configuration.  [0044] As discussed herein, the application of some substances to desirable substrate materials  is  often a complex process. For example, a substrate material having an irregular or uneven surface (e.g.  nonwoven materials) may effect the precise and uniform application of substances to the substrate  material surface, which in turn results in the uncontrolled dose of excipients to the end user.   [0045] According to one embodiment of the present invention, the inventors found that one or more  substances can be applied to a surface of a wound dressing or debridement tool substrate material in  a  discontinuous  fashion  without  negatively  impacting  efficacy,  such  that  the  surface  area  of  the  substrate material is only partially coated or impregnated with the substance. In particular, a wound  dressing or debridement  tool  is provided herein, where  the wound dressing or debridement  tool  comprises  one  or  more  substrate  layers,  where  one  or  more  substances  are  at  least  partially  impregnated or coated on a first surface of at least one of the substrate layers, where the one or more  substances are at  least partially  impregnated or coated on about 0.1 % to about 75 % of the total  surface area of the first surface of the substrate layer.  [0046] According to another embodiment of the present invention, the inventors found that one or  more  substances  can be applied  to a  surface of a wound dressing or debridement  tool  substrate  material to a specific depth of the substrate material  in order to provide optimal dissolution of the  substance  from  the wound dressing or debridement  tool  and  further  improve  the manufacturing  efficiency of the wound dressing or debridement tool. In particular, a wound dressing or debridement  tool  is  provided  herein, where  the  wound  dressing  or  debridement  tool  comprises  one  or more  substrate layers, where one or more substances are at least partially impregnated on a first surface of  at least one of the substrate layers, and where the one or more substances are impregnated on the  first surface of the substrate layer to a depth of from about 0.1% to about 50% of the total transverse  cross‐section of the substrate layer.  [0047] The  inventors envisaged  that optimal substance coverage and substance deposition depth  parameters  in  the  substrate  material  can  also  be  advantageously  combined  to  provide  a wound 
13    dressing  or  debridement  tool with  the  desired  functional  properties,  depending  on  the  intended  application of the final product.   [0048] The abovementioned wound dressings and debridement  tools were also  found  to provide  good wet and dry tensile strength, absorbency, and conformability.   [0049] In various embodiments, the one or more substances are at  least partially  impregnated or  coated in a discontinuous configuration.  [0050] In various embodiments, the one or more substances are at  least partially  impregnated or  coated on about 0.5 % to about 75 % of the total surface area of the first surface of the substrate layer.  In various embodiments, the one or more substances are at least partially impregnated or coated on  about 0.5 % to about 50 % of the total surface area of the first surface of the substrate layer. In various  embodiments, the one or more substances are at least partially impregnated or coated on about 0.5  %  to  about  30  %  of  the  total  surface  area  of  the  first  surface  of  the  substrate  layer.  In  various  embodiments, the one or more substances are at least partially impregnated or coated on about 1 %  to  about  20  %  of  the  total  surface  area  of  the  first  surface  of  the  substrate  layer.  In  various  embodiments, the one or more substances are at least partially impregnated or coated on about 5 %  to about 15 % of the total surface area of the first surface of the substrate layer. In various preferred  embodiments, the one or more substances are at least partially impregnated or coated on about 8 %  to about 12 % of the total surface area of the first surface of the substrate layer.  [0051] In various embodiments, the one or more substances are impregnated on the first surface of  the substrate layer to a depth of from about 0.5% to about 40% of the total transverse cross‐section  of the substrate layer. In various embodiments, the one or more substances are impregnated on the  first surface of the substrate layer to a depth of from about 1% to about 30% of the total transverse  cross‐section  of  the  substrate  layer.  In  various  embodiments,  the  one  or  more  substances  are  impregnated on the first surface of the substrate layer to a depth of from about 5% to about 25% of  the total transverse cross‐section of the substrate  layer.  In various embodiments, the one or more  substances are impregnated on the first surface of the substrate layer to a depth of from about 10%  to  about  25%  of  the  total  transverse  cross‐section  of  the  substrate  layer.  In  various  preferred  embodiments, the one or more substances are impregnated on the first surface of the substrate layer  to a depth of from about 15% to about 20% of the total transverse cross‐section of the substrate layer.  [0052] In  some embodiments,  the one or more  substances are at  least partially  impregnated on  about 0.5 % to about 75 % of the total surface area of the first surface of the substrate layer. In various  embodiments, the one or more substances are at least partially impregnated on about 0.5 % to about 
14    50 % of the total surface area of the first surface of the substrate layer. In various embodiments, the  one or more substances are at least partially impregnated on about 0.5 % to about 30 % of the total  surface area of  the  first  surface of  the  substrate  layer.  In various embodiments,  the one or more  substances are at least partially impregnated on about 1 % to about 20 % of the total surface area of  the first surface of the substrate layer. In various embodiments, the one or more substances are at  least partially impregnated on about 5 % to about 15 % of the total surface area of the first surface of  the  substrate  layer.  In  various  preferred  embodiments,  the  one  or more  substances  are  at  least  partially impregnated on about 8 % to about 12 % of the total surface area of the first surface of the  substrate layer.  [0053] In  some  embodiments,  the one or more  substances  are  at  least partially  impregnated or  coated on the first surface of the substrate layer in discrete units, wherein the discrete unit surface  area for each unit differs.  [0054] In some embodiments, the one or more substances are at least partially impregnated on the  first surface of the substrate  layer  in discrete units, wherein the discrete unit surface area for each  unit differs.  [0055] In some embodiments, the discrete unit surface area for each unit increases and decreases  across an axis of the substrate layer surface in a parabolic distribution (see for example, Figure 6).  [0056] In  some  embodiments,  the one or more  substances  are  at  least partially  impregnated or  coated on the first surface of the substrate layer in discrete units, wherein the discrete unit surface  area is equivalent for each unit.  [0057] In some embodiments, the one or more substances are at least partially impregnated on the  first surface of the substrate layer in discrete units, wherein the discrete unit surface area is equivalent  for each unit.  [0058] In various embodiments, the one or more substances are at  least partially  impregnated or  coated on the first surface of the substrate layer in discrete units of from 0.08 mm2 to about 20.00  mm2.  In  various  preferred  embodiments,  the  one  or  more  substances  are  at  least  partially  impregnated or coated on the first surface of the substrate layer in discrete units of from 0.60 mm2 to  about 1.75 mm2
15    [0059] In various embodiments, the at least one substrate layer comprises a material selected from:  fibres, fabrics or yarns, gels, foams, films, plastics, resins, rubber, collagen, decellularized tissue or a  combination thereof.  [0060] In various embodiments, the at least one substrate layers comprises a material selected from:  fibres, fabrics or yarns, foams, films or a combination thereof.   [0061] In  various  embodiments,  the  at  least  one  substrate  layer  is  a  fabric  material.  In  various  preferred embodiments, the substrate layer is a nonwoven fabric material.   [0062] In various embodiments, the fabric material  is a nonwoven fabric material consisting of gel  forming fibres and/or non‐gel forming fibres. In various preferred embodiments, the fabric material is  a nonwoven fabric material consisting of gel‐forming fibres and non‐gel forming fibres; or the fabric  material is a nonwoven fabric material consisting of gel‐forming fibres.   [0063] In various embodiments,  the at  least one  substrate  layer  is a  foam material, preferably a  polyurethane foam, a polypropylene foam, a polyester foam or a polyvinyl alcohol (PVA) foam.  [0064] In various embodiments, the one or more substances are impregnated on the first surface of  the substrate layer to a depth of from about 100µm to about 500 µm of the total transverse cross‐ section of  the  substrate  layer.  In  various preferred embodiments,  the one or more  substances  is  impregnated on the first surface of the substrate layer to a depth of from about 200µm to about 400  µm of the total transverse cross‐section of the substrate layer.  [0065] In various embodiments, the at least one substrate layer has a surface energy of about 45 to  about 1000 mJ/m2.   [0066] In various embodiments, the dissolution rate of the one or more substances is of from 10 to  90 % per day.   [0067] In various embodiments, the one or more substances are impregnated on the first surface of  the substrate layer to a depth of from about 1% to about 50% of the total transverse cross‐section of  the substrate layer. In various preferred embodiments, the one or more substances are impregnated  on the first surface of the substrate  layer to a depth of from about 15% to about 20% of the total  transverse cross‐section of the substrate layer.  [0068] In various embodiments, the substrate layer(s) has a basis weight of about 150 – 200 gsm. In  various preferred embodiments, the substrate layer(s) has a basis weight of about 160 – 185 gsm. 
16    [0069] In various embodiments, the wound dressing or debridement tool has a basis weight of about  150 – 200 gsm.  In various preferred embodiments, the wound dressing or debridement tool has a  basis weight of about 160 – 185 gsm.   [0070] In various embodiments, the substrate layer disclosed herein may have a thickness between  about 0.5mm to about 20mm. In various embodiments, the substrate layer disclosed herein may have  a  thickness  between  about  1mm  to  about  10mm.  In  various  embodiments,  the  substrate  layer  disclosed herein may have a thickness between about 1.5mm to about 7 mm.  [0071] In various embodiments, the substrate layer(s) has a bulk density of about 25 – 100 kg/m3. In  various embodiments,  the substrate  layer(s) has a bulk density of about 35 – 90 kg/m3.  In various  embodiments, the substrate layer(s) has a bulk density of about 40 – 80 kg/m3.  [0072] In various embodiments, the wound dressing or debridement tool has a bulk density of about  25 – 100 kg/m3. In various embodiments, the wound dressing or debridement tool has a bulk density  of about 35 – 90 kg/m3. In various embodiments, the wound dressing or debridement tool has a bulk  density of about 40 – 80 kg/m3[0073] In various embodiments,  the substrate  layer has a  fluid absorbency of about 0.05g/cm2 or  more. In various embodiments, the substrate layer has a fluid absorbency of about 0.10g/cm2 or more.  In various embodiments, the substrate layer has a fluid absorbency of about 0.15g/cm2 or more. In  various embodiments,  the  substrate  layer has a  fluid absorbency of about 0.20g/cm2 or more.  In  various embodiments,  the  substrate  layer has a  fluid absorbency of about 0.25g/cm2 or more.  In  various embodiments,  the  substrate  layer has a  fluid absorbency of about 0.30g/cm2 or more.  In  various embodiments,  the  substrate  layer has a  fluid absorbency of about 0.35g/cm2 or more.  In  various embodiments,  the  substrate  layer has a  fluid absorbency of about 0.40g/cm2 or more.  In  various embodiments, the substrate layer has a fluid absorbency of about 0.45g/cm2 or more.  [0074] In various embodiments, the wound dressing or debridement tool has a fluid absorbency of  about 0.05g/cm2 or more.  In various embodiments, the wound dressing or debridement tool has a  fluid  absorbency  of  about  0.10g/cm2  or  more.  In  various  embodiments,  the  wound  dressing  or  debridement tool has a fluid absorbency of about 0.15g/cm2 or more. In various embodiments, the  wound dressing or debridement tool has a fluid absorbency of about 0.20g/cm2 or more. In various  embodiments, the wound dressing or debridement tool has a fluid absorbency of about 0.25g/cm2 or  more.  In various embodiments, the wound dressing or debridement tool has a fluid absorbency of  about 0.30g/cm2 or more.  In various embodiments, the wound dressing or debridement tool has a  fluid  absorbency  of  about  0.35g/cm2  or  more.  In  various  embodiments,  the  wound  dressing  or 
17    debridement tool has a fluid absorbency of about 0.40g/cm2 or more. In various embodiments, the  wound dressing or debridement tool has a fluid absorbency of about 0.45g/cm2 or more.  [0075] In various embodiments, the substrate  layer has a fluid retention of at  least about 45%.  In  various  embodiments,  the  substrate  layer has  a  fluid  retention of  at  least  about  55%.  In  various  embodiments, the substrate layer has a fluid retention of at least about 65%. In various embodiments,  the substrate layer has a fluid retention of at least about 75%. In various embodiments, the substrate  layer has a fluid retention of at least about 85%. In various embodiments, the substrate layer has a  fluid retention of at least about 90%. In various embodiments, the substrate layer has a fluid retention  of at least about 95%.   [0076] In various embodiments, the wound dressing or debridement tool has a fluid retention of at  least  about  45%.  In  various  embodiments,  the  wound  dressing  or  debridement  tool  has  a  fluid  retention of at least about 55%. In various embodiments, the wound dressing or debridement tool has  a fluid retention of at least about 65%. In various embodiments, the wound dressing or debridement  tool has a  fluid  retention of at  least about 75%.  In  various embodiments,  the wound dressing or  debridement tool has a  fluid retention of at  least about 85%.  In various embodiments, the wound  dressing or debridement tool has a fluid retention of at least about 90%. In various embodiments, the  wound dressing or debridement tool has a fluid retention of at least about 95%.   [0077] In various embodiments, the substrate layer has a  lateral wicking distance of no more than  about 40 mm in the machine direction and in the transverse direction. In various embodiments, the  substrate layer has a lateral wicking distance of no more than about 30 mm in the machine direction  and  in  the  transverse direction.  In various embodiments,  the  substrate  layer has a  lateral wicking  distance of no more than about 25 mm in the machine direction and in the transverse direction. In  various embodiments, the substrate layer has a lateral wicking distance of no more than about 20 mm  in the machine direction and in the transverse direction.   [0078] In various embodiments, the substrate layer has an absorption under compression of at least  about 0.10 g/cm2. In various embodiments, the substrate layer has an absorption under compression  of at  least about 0.12 g/cm2. In various embodiments, the substrate  layer has an absorption under  compression  of  at  least  about  0.14  g/cm2.  In  various  embodiments,  the  substrate  layer  has  an  absorption under compression of at least about 0.16 g/cm2. In various embodiments, the substrate  layer has an absorption under compression of at least about 0.18 g/cm2. In various embodiments, the  substrate  layer  has  an  absorption  under  compression  of  at  least  about  0.20  g/cm2.  In  various  embodiments, the substrate layer has an absorption under compression of at least about 0.22 g/cm2
18    In various embodiments, the substrate layer has an absorption under compression of at least about  0.24 g/cm2. In various embodiments, the substrate layer has an absorption under compression of at  least about 0.26 g/cm2.  [0079] In various embodiments, the substrate layer(s) has a dimensional shrinkage of no greater than  about 25 %  in the machine direction and  in  the transverse direction.  In various embodiments, the  substrate layer(s) has a dimensional shrinkage of no greater than about 20 % in the machine direction  and  in  the  transverse direction.  In various embodiments,  the  substrate  layer(s) has a dimensional  shrinkage of no greater than about 15 % in the machine direction and in the transverse direction. In  various embodiments, the substrate layer(s) has a dimensional shrinkage of no greater than about 10  % in the machine direction and in the transverse direction.   [0080] In various embodiments, the substrate layer(s) has a wet tensile strength of at least about 1.0  N/cm. In various embodiments, the substrate layer(s) has a wet tensile strength of at least about 2.0  N/cm. In various embodiments, the substrate layer(s) has a wet tensile strength of at least about 3.0  N/cm. In various embodiments, the substrate layer(s) has a wet tensile strength of at least about 4.0  N/cm. In various embodiments, the substrate layer(s) has a wet tensile strength of at least about 5.0  N/cm.  [0081] In various embodiments, the wound dressing or debridement tool has a wet tensile strength  of at least about 1.0 N/cm. In various embodiments, the wound dressing or debridement tool has a  wet  tensile  strength of at  least about 2.0 N/cm.  In  various embodiments,  the wound dressing or  debridement tool has a wet tensile strength of at least about 3.0 N/cm. In various embodiments, the  wound dressing or debridement tool has a wet tensile strength of at least about 4.0 N/cm. In various  embodiments, the wound dressing or debridement tool has a wet tensile strength of at least about  5.0 N/cm.  [0082] In various embodiments, the substrate layer(s) has a dry tensile strength of at least about 5.0  N/cm. In various embodiments, the substrate layer(s) has a dry tensile strength of at least about 9.0  N/cm. In various embodiments, the substrate layer(s) has a dry tensile strength of at least about 13.0  N/cm. In various embodiments, the substrate layer(s) has a dry tensile strength of at least about 17.0  N/cm. In various embodiments, the substrate layer(s) has a dry tensile strength of at least about 21.0  N/cm.  [0083] In various embodiments, the substrate layer(s) is needle punched. In various embodiments,  the  substrate  layer(s)  has  a  needle  punch  density  of  about  25  to  about  150  per  cm2.  In  various 
19    preferred embodiments, the substrate  layer(s) has a needle punch density of about 30 to about 80  per cm2[0084] In various embodiments, the substrate  layer(s) has a needle punch depth of about 1mm to  about 20mm. In various embodiments, the substrate layer(s) has a needle punch depth of about 5mm  to about 20mm. In various embodiments, the substrate layer(s) has a needle punch depth of about  5mm to about 15mm.  In various embodiments, the substrate  layer(s) has a needle punch depth of  about 5mm to about 10mm.  [0085] In various embodiments, the wound dressing or debridement tool consists of one or more  substrate  layers.  In  various  embodiments,  the wound  dressing  or  debridement  tool  consists  of  a  plurality  of  substrate  layers.  In  various  embodiments,  the  wound  dressing  or  debridement  tool  consists of one substrate layer.  [0086] In a preferred embodiment, the wound dressing or debridement tool consists of the substrate  layer.  [0087] In various embodiments, the one or more substrate layers are selected from: an absorbent  layer, a transmission layer, an adhesive layer, a soluble medicated film layer, an odour‐absorbing layer,  a spreading layer, a keying layer, a distribution layer, a superabsorbent layer or combinations thereof.  In various preferred embodiments, the one or more substrate layers is an absorbent layer.  [0088] In  various  embodiments,  the  wound  dressing  or  debridement  tool  is  of  a  monolayer  construction, or wherein the wound dressing or debridement tool is of a multi‐layer construction. In  various embodiments, the multi‐layer construction comprises one or more functional layers.  [0089] In  various  embodiments,  the  wound  dressing  or  debridement  tool  is  of  a  monolayer  construction, i.e. the wound dressing or debridement tool consists of a single substrate layer.  [0090] In various embodiments, the at least one substrate layer comprises a second surface opposite  the first surface.  [0091] In various embodiments, the wound dressing or debridement tool consists of one or more  substrate  layers  and  one  or  more  functional  layers  selected  from:  an  absorbent  layer,  a  wound  contacting, an outer cover layer, a transmission layer, an adhesive layer, a support layer, a distribution  layer, a soluble medicated film  layer, an odour‐absorbing  layer, a spreading  layer, a keying  layer, a  superabsorbent layer or combinations thereof; preferably wherein the one or more further functional 
20    layers  is  selected  from:  a  wound  contacting  layer,  a  transmission  layer,  an  adhesive  layer,  a  superabsorbent layer or combinations thereof.  [0092] In a preferred embodiment, the wound dressing or debridement tool consists of the substrate  layer, where the substrate layer consists of the nonwoven fabric.  [0093] In a highly preferred embodiment, the wound dressing or debridement tool consists of the  substrate layer, where the substrate layer consists of the nonwoven fabric and the nonwoven fabric  consists  of  the  gelling  fibres  and  the  non‐gelling  fibres;  preferably wherein  the  gelling  fibres  are  present in an amount of from about 60 to about 95 wt% of the substrate layer and the non‐gelling  fibres are present in an amount of from about 5 to about 40 wt% of the substrate layer.  [0094] In  some  embodiments,  a  wound  dressing  or  debridement  tool  is  provided  comprising  a  substrate  layer,  wherein  the  substrate  layer  comprises  a  nonwoven  fabric,  the  nonwoven  fabric  comprising gelling fibres and non‐gelling fibres, wherein the gelling fibres are present in an amount of  from about 60 to about 95 wt% of the substrate  layer and the non‐gelling fibres are present  in an  amount of from about 5 to about 40 wt% of the substrate layer.  [0095] In various embodiments, the gelling fibres are present in an amount of from about 65 to about  95 wt% of the substrate layer and the non‐gelling fibres are present in an amount of from about 5 to  about 35 wt% of  the substrate  layer.  In various embodiments,  the gelling  fibres are present  in an  amount of from about 70 to about 95 wt% of the substrate layer and the non‐gelling fibres are present  in an amount of from about 5 to about 30 wt% of the substrate layer. In various embodiments, the  gelling fibres are present in an amount of from about 75 to about 95 wt% of the substrate layer and  the non‐gelling fibres are present  in an amount of from about 5 to about 25 wt% of the substrate  layer. In various embodiments, the gelling fibres are present in an amount of from about 80 to about  95 wt% of the substrate layer and the non‐gelling fibres are present in an amount of from about 5 to  about 20 wt% of  the substrate  layer.  In various embodiments,  the gelling  fibres are present  in an  amount of from about 85 to about 95 wt% of the substrate layer and the non‐gelling fibres are present  in an amount of from about 5 to about 15 wt% of the substrate layer. In various embodiments, the  gelling fibres are present in an amount of from about 90 to about 95 wt% of the substrate layer and  the non‐gelling fibres are present  in an amount of from about 5 to about 10 wt% of the substrate  layer. In various embodiments, the gelling fibres are present in an amount of from about 65 to about  90 wt% of the substrate layer and the non‐gelling fibres are present in an amount of from about 10 to  about 35 wt% of  the substrate  layer.  In various embodiments,  the gelling  fibres are present  in an  amount of from about 70 to about 90 wt% of the substrate layer and the non‐gelling fibres are present 
21    in an amount of from about 10 to about 30 wt% of the substrate layer. In various embodiments, the  gelling fibres are present in an amount of from about 75 to about 90 wt% of the substrate layer and  the non‐gelling fibres are present in an amount of from about 10 to about 25 wt% of the substrate  layer. In various embodiments, the gelling fibres are present in an amount of from about 80 to about  90 wt% of the substrate layer and the non‐gelling fibres are present in an amount of from about 10 to  about 20 wt% of  the substrate  layer.  In various embodiments,  the gelling  fibres are present  in an  amount of from about 85 to about 90 wt% of the substrate layer and the non‐gelling fibres are present  in an amount of from about 10 to about 15 wt% of the substrate layer. In various embodiments, the  gelling fibres are present in an amount of from about 65 to about 85 wt% of the substrate layer and  the non‐gelling fibres are present in an amount of from about 15 to about 35 wt% of the substrate  layer. In various embodiments, the gelling fibres are present in an amount of from about 70 to about  85 wt% of the substrate layer and the non‐gelling fibres are present in an amount of from about 15 to  about 30 wt% of  the substrate  layer.  In various embodiments,  the gelling  fibres are present  in an  amount of from about 75 to about 85 wt% of the substrate layer and the non‐gelling fibres are present  in an amount of from about 15 to about 25 wt% of the substrate layer. In various embodiments, the  gelling fibres are present in an amount of from about 80 to about 85 wt% of the substrate layer and  the non‐gelling fibres are present in an amount of from about 15 to about 20 wt% of the substrate  layer. In various embodiments, the gelling fibres are present in an amount of from about 90 to about  85 wt% of the substrate layer and the non‐gelling fibres are present in an amount of from about 15 to  about 10 wt% of  the substrate  layer.  In various embodiments,  the gelling  fibres are present  in an  amount of from about 65 to about 80 wt% of the substrate layer and the non‐gelling fibres are present  in an amount of from about 20 to about 35 wt% of the substrate layer. In various embodiments, the  gelling fibres are present in an amount of from about 70 to about 80 wt% of the substrate layer and  the non‐gelling fibres are present in an amount of from about 20 to about 30 wt% of the substrate  layer. In various embodiments, the gelling fibres are present in an amount of from about 75 to about  80 wt% of the substrate layer and the non‐gelling fibres are present in an amount of from about 20 to  about 25 wt% of  the substrate  layer.  In various embodiments,  the gelling  fibres are present  in an  amount of from about 85 to about 80 wt% of the substrate layer and the non‐gelling fibres are present  in an amount of from about 20 to about 15 wt% of the substrate layer. In various embodiments, the  gelling fibres are present in an amount of from about 90 to about 80 wt% of the substrate layer and  the non‐gelling fibres are present in an amount of from about 20 to about 10 wt% of the substrate  layer. In various embodiments, the gelling fibres are present in an amount of from about 65 to about  75 wt% of the substrate layer and the non‐gelling fibres are present in an amount of from about 25 to  about 35 wt% of  the substrate  layer.  In various embodiments,  the gelling  fibres are present  in an 
22    amount of from about 70 to about 75 wt% of the substrate layer and the non‐gelling fibres are present  in an amount of from about 25 to about 30 wt% of the substrate layer. In various embodiments, the  gelling fibres are present in an amount of from about 80 to about 75 wt% of the substrate layer and  the non‐gelling fibres are present in an amount of from about 25 to about 20 wt% of the substrate  layer. In various embodiments, the gelling fibres are present in an amount of from about 85 to about  75 wt% of the substrate layer and the non‐gelling fibres are present in an amount of from about 25 to  about 15 wt% of  the substrate  layer.  In various embodiments,  the gelling  fibres are present  in an  amount of from about 90 to about 75 wt% of the substrate layer and the non‐gelling fibres are present  in an amount of from about 25 to about 10 wt% of the substrate layer.  [0096] By gelling fibres or gel forming fibres it is meant hygroscopic fibres that upon the uptake of  wound exudate become moist slippery or gelatinous. The gel forming fibres can be of the type that  retain their structural integrity on absorption of exudate or can be of the type that lose their fibrous  form and become an amorphous or  structureless  gel. The  gel  forming  fibres are  typically  sodium  carboxymethylcellulose  fibres,  chemically  modified  cellulosic  fibres,  alkyl  sulphonate  modified  cellulosic fibres, such as those described in WO2012/061225, pectin fibres, alginate fibres, chitosan  fibres, hyaluronic acid fibres, or other polysaccharide fibres or fibres derived from gums, as well as  non‐cellulose synthetic fibres such as poly(vinyl alcohol) and polyacrylate.  [0097] The gelling fibres are typically chemically modified cellulosic fibres in the form of a fabric and  in  particular  carboxymethylated  cellulose  fibres,  as  described  in  PCT  WO00/01425.  Sodium  carboxymethylcellulose fibres typically have a degree of substitution of at least 0.05 carboxymethyl  groups per glucose unit. The gelling fibres typically have an absorbency of at least 2 grams (or at least  8 grams, or at least 10 grams), 0.9% saline solution (Solution A) per gram of fibre (as measured by BS  EN 13726‐1 (2002) "Test methods for primary wound dressings", section 3.2 "Free swell absorptive  capacity"). The carboxymethylated cellulosic fabrics typically have a degree of substitution between  0.12 to 0.35 (as defined in WO00/01425), more typically a degree of substitution of between 0.20 and  0.30,  such  that  the  absorbency  of  a  fabric  produced  from  is  increased  when  compared  to  the  unmodified cellulose. Particular useful fabrics have an absorbency of from about 10 g/g to about 30  g/g of isotonic aqueous solution as measured by the method described in BS EN 13726‐1 (2002).  [0098] Fabrics may consist solely of cellulosic fibre, but may contain a proportion of a textile fibre or  gel  forming  fibre. This  textile  fibre may be  for example a cellulose  fibre of a known kind and may  comprise continuous filament yarn and/or staple fibre. 
23    [0099] In various embodiments, the gelling fibres are selected from: carboxymethylcellulose fibres  and derivatives thereof, modified cellulosic fibres, alkyl sulphonate modified cellulosic fibres, pectin  fibres, alginate fibres, chitosan fibres, hyaluronic acid fibres, fibres derived from gums, non‐cellulose  synthetic fibres, superabsorbent fibres, such as polyacrylate fibres, and combinations thereof.  [0100] In a preferred embodiment, the gelling fibres are carboxymethylcellulose fibres or derivatives  thereof (e.g. HYDROCEL™).  [0101] In various embodiments, the non‐gelling fibres are selected from: cellulosic fibres, modified  cellulosic fibres, polyester fibres, polypropylene fibres, polyamide fibres, or combinations thereof.  [0102] In a preferred embodiment,  the non‐gelling  fibres are  cellulosic  fibres, modified  cellulosic  fibres, or a combination thereof. Highly preferred non‐gelling fibres are lyocell fibres (e.g. LYOCELL™).  [0103] In various embodiments, the gelling fibres and non‐gelling fibres are present in the nonwoven  fabric at a weight ratio of from about 85:15 to about 65:35.  In a various embodiments, the gelling  fibres and non‐gelling fibres are present in the nonwoven fabric at a weight ratio of about 80:20 to  about 70:30. In a preferred embodiment the gelling fibres and non‐gelling fibres are present  in the  nonwoven fabric at a weight ratio of about 75:25.  METHODS & PROCESSES  [0104] Uniform deposition of  substances  in  substrate materials was  challenging where  a  specific  depth of deposition was required. The characteristics of the substance and substrate often dictate the  depth of deposition, based upon gravitational and capillary forces. However, the inventors identified  a  method  where  substance  deposition  depth  could  be  provided  in  a  repeatable  fashion  while  simultaneously improving the efficiency of the manufacturing process.   [0105] According  to  the present  invention,  there  is provided  a method of  applying one or more  substance(s) to one or more substrate layers of a wound dressing or debridement tool, as disclosed  above, wherein the method comprises:  (a) applying one or more substances to a first surface of at least one of the substrate layers;  (b) optionally applying at least one drying means to the first surface of the substrate layer.  [0106] In a preferred embodiment of the invention, there is provided a method of applying one or  more  substance(s)  to one or more  substrate  layers of  a wound dressing or debridement  tool,  as  disclosed above, wherein the method comprises:  (a) applying one or more substances to a first surface of at least one of the substrate layers; 
24    (b) applying a compressed source gas via a gas feed to the first surface of the substrate layer;  (c) optionally applying at least one drying means to the first surface of the substrate layer.  [0107] In various embodiments, the one or more substances are applied to the first surface of the  substrate  layer by a printing process; preferably wherein  the printing process  is a  screen printing  process, a gravure printing process, a soft gravure printing process, a rotary pad printing process or a  needle dosing process.  [0108] In various embodiments, according to step (b) of the preferred embodiment, the substrate  layer  is conveyed  in a machine direction at a rate of about 0.01 to about 35.00 cm/sec.  In various  embodiments, according to step (b) of the preferred embodiment, the substrate layer is conveyed in  a machine direction at a rate of about 0.05 to about 20 cm/sec.  [0109] In various embodiments, the one or more substances are applied to the first surface of the  substrate  layer by a printing process; preferably wherein  the printing process  is a  screen printing  process, a gravure printing process, a soft gravure printing process, a rotary pad printing process or a  needle dosing process.  [0110] In various embodiments, the compressed gas feed is an air knife. Air knives (also know as air  blades) are known in the art to be a system capable of producing a pressurized air plenum chamber  with a continuous aperture through which pressurized air exits in a laminar (uniform) flow pattern.  The exit air velocity creates an impact air velocity onto the surface of products that the air is directed  toward.   [0111] In various embodiments, the compressed gas feed outlet  is positioned at a height of about  0.1cm  to  about  100cm  above  the  first  surface  of  the  substrate  layer.  In  various  preferred  embodiments, the compressed gas feed is positioned at a height of about 1cm to about 30cm above  the first surface of the substrate layer.  [0112] In  various  embodiments,  the  source  gas  is  selected  from:  air,  helium,  nitrogen,  oxygen,  hydrogen, argon, nitrogen oxide or combinations thereof.  [0113] In some embodiments, the source gas is a filtered source gas.  [0114] In various embodiments, the pressure of the compressed gas feed is from greater than about  0 to about 150 psi.  In various preferred embodiments, the pressure of the compressed gas feed  is  from about 40 to about 100 psi. 
25    [0115] In various embodiments,  the  temperature of  the  compressed gas  feed  is  from about 0  to  about 100 oC. In various embodiments, the temperature of the compressed gas feed is from about 0  to about 50 oC. In various embodiments, the temperature of the compressed gas feed is from about 1  to about 40 oC.  In various preferred embodiments, the temperature of the compressed gas feed  is  from about 5 to about 30 oC.  [0116] In various embodiments, wherein at least one drying means is applied to the first surface of  the substrate layer. Preferably wherein the at least one drying means is an air knife.  [0117] In various other embodiments, a substance or composition described herein is comprised in a  wound dressing or debridement tool as defined herein, wherein said wound dressing or debridement  tool  comprises  a  substrate  layer  at  least  partially  impregnated  or  coated with  said  substance  or  composition. Various methods by which the substance or composition is at least partially impregnated  or coated in or on the substrate layer are known in the art and discussed herein.  [0118] Inclusion of the disclosed technology in a wound dressing or similar wound treatment device  (for instance a debridement tool) can be achieved by addition to the material from which the dressing  or  device  is  constructed  or  by  addition  to  the  finished  dressing/device.  For  example,  where  the  substrate layer comprises fibres, the substance or composition may be added to the dope (the liquid  from which the fibres are spun (extruded)). In other embodiments, the substance or composition may  be co‐extruded in a hot melt process. The substance or composition may be washed into the fibre by  a soaking process. The substance or composition may be coated onto the  formed  fibre by passing  through  a bath  containing  the  technology  in  a  liquid or  solution  form  (where  the  solute may be  removed by a drying process known  in the art, such as by  forced air or any other gas, particularly  nitrogen if flammable solvents are involved, or by heat, or by heat and forced air) or as a molten liquid.  The substance or composition may be sprayed onto the formed fibre in a liquid form or from a solution  (where the solute may be removed by a drying process known in the art such as by forced air or any  other gas, particularly nitrogen if flammable solvents are involved, or by heat, or by heat and forced  air) or as a molten liquid in a hot‐melt inkjet process. The substance or composition may be added as  a powder coating where adhesion could be encouraged by electrostatic effects or by increasing the  adhesive  tack properties of  the  receiving  fibre  (say by partial hydration using humidity or by pre‐ treating the fibre with a viscous liquid such as an alcohol (for example hexanol), a polyol (for example  propan‐1,2‐diol or glycerol), a hydrophilic hydrocarbon (for example a polyethylene oxide) or by the  order of addition of the substance or composition itself (for example a liquid surfactant such as liquid  fatty acid or fatty acid salt or a liquid fatty acid that will form the salt in situ). 
26    [0119] When the wound dressing or debridement tool is pre‐formed the technology may be added  via similar washing, coating, spraying or powder coating. Additionally, the substance or composition  may be added by suspending the substance or composition in a non‐solvent and passing this through  the wound dressing/debridement tool such that the suspended technology is mechanically trapped  (i.e. positively added by filtration).  [0120] In further embodiments, the substance or composition may be added as an ink or pigment by  a printing process, for example a screen‐printing process, where the addition can be closely controlled  by use of the screen. The print could be a continuous, for example as achieved by flood‐coating, or,  more preferably as a discontinuous coating  (regular or random patterned) as  it has  less  impact on  porosity/breathability, flexibility, absorbency and ability to contour to the complex topography of the  wound bed and both the macroscopic (physiology) and microscopic (cellular) levels.  [0121] The substance or composition may be added as a separate layer, for example as a gel coating  directly onto the wound dressing/debridement tool, for example by way of a knife‐ over‐roll or gravure  coating technique. In further embodiments, the substance or composition may be cast as a film by a  similar coating technique and then adhered to the wound device by tackifying the device or the film  by, for example humidification, or by the addition of an adhesive.  [0122] It is generally known that printing on fabrics or other sheet‐based materials may be carried  out in a substantially direct or indirect manner, by discharge or by resist independently of the type of  process used. The direct printing method consists of applying a formulation directly onto the material  and subsequently fixing said formulation onto the fibres of the material. Particularly, direct printing  may be carried out by using conventional roller printing or flat screen‐printing procedures.  [0123] Generally, with reference to roller printing methods (e.g. flexographic, serigraphic and intaglio  techniques), the method utilises equipment generally consists of a plurality of cylinders and/or rollers  on which a number of engraved rollers may apply a particular formulation to an interceding material,  such as a fabric material or other sheet‐based materials.   [0124] In the case of the roller printing methods, such as a Gravure printing process or a Rotary Pad  printing process, there are typically at least two rollers, one used for transporting a formulation (i.e. a  printing  roller)  and  the  other  acts  as  an  impression  member.  Passing  between  the  rollers  is  the  substrate material  to be printed on. The  formulation  is  typically provided  to  the printing  roller by  passing  through  an  underlying  tray, where  the  printing  roller  takes  up  the  formulation  from  the  underlying  tray, while a doctor blade eliminates any excess  ink. This printing  typology allows  the  application of substances on a material in a rapid and economical manner. 
27    [0125] The aforementioned techniques are often used for applying substances onto fabrics, such as  woven or nonwoven fabrics, and sheet‐based materials, such as foams or plastic sheet materials. As  discussed above, the substance or compositions of the present disclosure are particularly suited for  the above discussed processes, and in particular processes for producing discontinuous coatings such  as regular or random patterns such as dot arrays. For example, the substance or compositions of the  present disclosure are particularly suitable for screen‐printing.  [0126] Further, the substance or compositions of the present disclosure are also specifically adapted  for novel printing processes, such as the process disclosed herein.   [0127] As described herein, it is known in the art to use solvent flooding to manufacture substrate  layers for wound dressings or debridement tools because it is efficacious in the delivery of excipients  to  the dressing. However, due  to potential cost  implications  for  infrastructure design and process  controls for using such a process, and indeed the associated safety implications surrounding the use  of high volumes of volatile solvents, it would be desirable to manufacture substrate layers on a large  scale with  improved  considerations  for  safety,  feasibility  and  efficacy. Printing processes,  such  as  Gravure, rotary pad and screen printing techniques, are attractive for this purpose because a reduced  volume of solvent can be used to apply the excipients via a predesigned mesh or transfer cylinder.   [0128] The process of screen printing  involves pressing an  ink or pigment  (1) through a stencilled  mesh (4) using a rubber blade or squeegee (2) (see Figure 1). The mesh (4) is stretched over a frame  (5) and remains under tension in order to act as the ‘screen’. A design or pattern (3) may be created  by making areas of the mesh (4) impermeable to the ink (1). This may be carried out using an emulsion  as is known in the art. During use, the blade or squeegee is moved across the screen to fill the open  mesh apertures with  ink (excipients fully dissolved  in a  liquid) or pigment (particles suspended  in a  liquid carrier), and a reverse stroke causes the screen to touch the substrate momentarily along a line  of contact. This causes the ink or pigment to wet the substrate and be pulled out of the mesh aperture  as the screen springs back after the blade or squeegee has passed. However, application of substances  using screen printing relies heavily upon both the process and the starting materials. In particular, the  substances should be formulated into a liquid with specific viscosity and surface tension characteristics  to allow reproducible printing. Thus, it is not always possible to use this technique, depending on the  substance to be applied.  [0129] In Gravure printing  (as  illustrated  in  Figure 16),  a pattern  is  typically  etched with  cells of  different depths on the surface of a metal cylinder, where the cells are recessed into the cylinder. This  type of cylinder is often referred to as the Gravure cylinder (3). These cells hold a single substance that 
28    can be transferred to the substrate material (2). The dimensions of the cells dictate the quantities of  the substance applied to the substrate material. The Gravure cylinder typically sits partially immersed  in a formulation container or tray (6), where it picks up the substance to fill its recessed cells on each  rotation of the press. The substance fill the cells, i.e. the cells are loaded with a substance, and the  non‐printing portions of the cylinder are wiped or scraped free of the formulation using a doctor blade  (5). The substrate  is then conveyed  in a machine direction and pressed against the  loaded Gravure  cylinder on a  rotary press using an  impression  roller  (1). The pattern  is  transferred directly  to  the  substrate surface by the Gravure cylinder, unlike in an offset printing method e.g. Rotary Pad printing,  which uses an interim cylinder.   [0130] Rotary pad printing (as illustrated in Figure 17) is similar to that of Gravure but, as mentioned  above, this method involves an interim cylinder (4) positioned between the Gravure cylinder (3) and  the  impression roller (1). This  interim cylinder (4)  is a smooth uniform surface and  is often formed  from a soft flexible material, such as a rubber‐based material.  The Gravure cylinder (3) has a plurality  of recessed cells etched onto it, where said cells are capable of taking up a substance to fill the cells  on each rotation of the press.   A doctor blade (5) removes the excess substance from the Gravure  cylinder (3) and, as the Gravure cylinder (3) rotates, the substance  is transferred from the Gravure  cylinder (3) to the  interim cylinder (4) surface, which subsequently transfers the substance directly  onto a substrate surface (2) when pressed against the impression roller (1).  [0131] While Gravure and Rotary Pad printing techniques are well known for applying substances to  substrate materials used  in  the medical device  industry, problems have been observed with  said  techniques,  particularly where  the precise  and  uniform  application of one or more  substances  is  desirable. For example, during the transfer of substances from the Gravure cylinder to the substrate  surface, either directly or indirectly via an interim cylinder (4), some substance is often retained in the  recessed cells or transfers poorly, likely due to the certain characteristics of the substance itself, such  as the surface tension of the substance and/or the surface energy of the cells (see examples provided  in Figures 26 and 27). Similar problems are observed in other techniques used in the medical device  industry,  such  as  Flat  Screen printing, Rotary  Screen printing  and Needle Dosing. This problem  is  particularly acute where the pattern to be printed is particularly fine, such as less than 0.75mm2[0132] Accordingly, the present  invention provides a solution, where a method of applying one or  more  substance(s)  to one or more  substrate  layers of  a wound dressing or debridement  tool,  as  described herein, is provided, wherein the method comprises: 
29    (a) providing at least one transfer means comprising an impression member and a transfer member,  wherein the transfer member comprises one or more cells with outward facing apertures, and  wherein the transfer member is provided on the exterior of the impression member;  (b) introducing the one or more substance(s) into the one or more cells of the transfer member; and  (c) contacting the substrate layer with the transfer member as the substrate layer is conveyed along  a transport path in a machine direction, wherein force applied by the impression member to at  least  the  one  or more  cells  comprised within  the  transfer member  causes  the  one  or  more  substance(s) comprised within the one or more cells to transfer to the substrate layer.  [0133] Figure 18 illustrates such an exemplary method.  [0134] Figures 20‐25 illustrate the high quality results of printing substances on a variety of different  substrate material, including foam, nonwoven fabrics, woven fabrics and polymer films.   [0135] According to  the present disclosure, the abovementioned method may be referred to as a  “soft gravure printing” method or process.   TRANSFER MEANS  [0136] According to the present invention, the transfer means comprises of an impression member  and a transfer member.   [0137] As described herein,  impression members are  configured  to apply a  force  to an opposing  member or substrate, whereas the transfer member comprises one or more cells with outward facing  apertures that are capable of being loaded with one or more substances, which can be transferred to  a  substrate  material.  The  configuration  of  a  transfer  member  provided  on  the  exterior  of  the  impression member results in a force being applied to at least the one or more of the cells comprised  within the transfer member, causing the substance(s) comprised within the cells to transfer to the  substrate layer.  [0138] The one or more  cells  are  constructed  such  that  they  can  contain  a  substance described  herein.  The  cell  construction  is  compressible,  preferably  reversibly  compressible,  such  that  the  boundary of each cell collapses when force  is applied and reverts to  it original configuration when  force is removed. The action of the cell boundary forces all of the substance contained within the cell  through the outward facing apertures and on to the substrate material, i.e. substantially no substance  remains in the cell after step (c). This is advantageous because precise quantities of substance can be  deposited on the substrate surface in a uniform manner. 
30    [0139] The  properties  of  the  substrate  upon which  the  substance  is  to  be  applied must  also  be  considered carefully. For example, a  substrate material with an  irregular  surface  structure,  i.e. an  uneven  surface,  such  as  nonwoven  fibres  are  notoriously  difficult  to  apply  precise  and  uniform  amounts of a substance to using traditional printing techniques.  [0140] The inventors found that by using a transfer member comprising collapsible cells, one or more  substances  could  be  forced  from  the  cells,  through  the outward  facing  apertures,  and on  to  the  substrate surface. The results were found to be particularly good for nonwoven fabrics. Traditional  techniques were found to produce a diffuse pattern when printed onto nonwoven fabrics, whereas  the method of the invention produced a well resolved print pattern in a uniform manner.  [0141] In various embodiments, the transfer means consists of an impression member and a transfer  member.  In various embodiments  the  transfer means consists of  the  impression member and  the  transfer member wherein the transfer member is in the form of a layer of the one or more cells.  [0142] In various embodiments at least two transfer means are provided. In various embodiments at  least  two  transfer  means  are  provided,  each  comprising  an  impression  member  and  a  transfer  member.  In  various  embodiments  at  least  two  transfer means  are  provided,  each  comprising  an  impression member and a transfer member, wherein each of the transfer members comprise one or  more cells with outward facing apertures and are provided on the exterior of the impression members.  In various embodiments at  least  two  transfer means are provided, each comprising an  impression  member and a transfer member, wherein each of the transfer members comprise one or more cells  with outward  facing apertures and are provided on  the exterior of  the  impression members, and  wherein the transfer means are positioned in proximity to each other such that pressure is formed on  each transfer member by the corresponding impression members as the substrate layer is conveyed  along a transport path in a machine direction.  [0143] In  various  embodiments  two  transfer  means  are  provided.  In  various  embodiments  two  transfer means  are provided, each  comprising  an  impression member  and  a  transfer member.  In  various embodiments two transfer means are provided, each comprising an impression member and  a transfer member, wherein each of the transfer members comprise one or more cells with outward  facing apertures and are provided on the exterior of the impression members. In various embodiments  two transfer means are provided, each comprising an  impression member and a transfer member,  wherein each of the transfer members comprise one or more cells with outward facing apertures and  are  provided  on  the  exterior  of  the  impression  members,  and  wherein  the  transfer  means  are  positioned in proximity to each other such that pressure is formed on each transfer member by the 
31    corresponding  impression members as  the substrate  layer  is conveyed along a  transport path  in a  machine direction.  [0144] Where two transfer means are provided, they can be provided  in opposing positions and a  substrate material can be fed between them in a machine direction. Such an embodiment permits the  simultaneous printing on both sides of the substrate material. This can be advantageous where, for  example, different concentration of substances or different types of substance are required on a single  piece  of  substrate material. Alternatively,  such  a  configuration  can  aid  the  production  of wound  dressings  or  debridement  tools  have  a multilayer  construction,  thereby  increasing  efficiency  and  speed of the manufacturing process.  [0145] In some embodiments the transfer means  is a cylinder.  In some embodiments the transfer  means is stadium‐shaped.  [0146] In various embodiments the transfer means comprises an impression member and a transfer  member, wherein the transfer member  is provided on the exterior of the  impression member and  wherein the transfer member partially surrounds the impression member in a longitudinal direction  of  the  impression member.  In  various  embodiments  the  transfer means  comprises of  impression  member  and  a  transfer  member,  wherein  the  transfer  member  completely  encompasses  the  impression member in a longitudinal direction.         TRANSFER MEMBER  [0147] As described herein, the transfer member comprises one or more cells with outward facing  apertures that are capable of being loaded with one or more substances, which can be transferred to  a substrate material. Force applied by the by the  impression member to the cells comprised within  the transfer member causes the substance(s) contained within the cells to transfer to the substrate  layer, for example when the force compresses the cells that are formed from an elastomeric material.  [0148] In various embodiments, the one or more cells of the transfer member reversibly compress  under force applied by the impression member to at least the one or more cells in step (c) of the above  detailed method, so as to cause the one or more substance(s) comprised within the one or more cells  to transfer to the substrate layer.   [0149] For  illustration,  Figure  19  depicts  an  elastomeric  product  comprising  cells  that  reversibly  compress as a force is applied to them. 
32    [0150] In  various  embodiments,  the  transfer  member  comprises  an  elastomeric  material.  In  a  preferred embodiment, the transfer member consists of an elastomeric material.  [0151] In  various  embodiments,  the  transfer  member  comprises  a  silicone‐based  material,  an  ethylene propylene diene monomer (EPDM) based material, a polypropylene material, a polyethylene  terephthalate material, a thermoplastic polyurethane material or combinations thereof.    In various  embodiments, the transfer member comprises a silicone‐based material, an ethylene propylene diene  monomer  (EPDM) based material, or  combinations  thereof.  In various embodiments,  the  transfer  member comprises a silicone‐based material. In various embodiments, the transfer member consists  of a silicone‐based material.   In various embodiments, the transfer member comprises an ethylene  propylene diene monomer (EPDM) based material.    In various embodiments, the transfer member  consists of an ethylene propylene diene monomer (EPDM) based material. In various embodiments,  the transfer member comprises a silicone‐rubber foam material. In various embodiments, the transfer  member consists of a silicone‐rubber foam material.  [0152] As described herein, the transfer member has certain characteristics that ensure its suitability  as  a  material  for  the  transfer  member(s)  of  the  present  invention,  particularly  for  reversible  compressibility of the one or more cells comprised within the transfer member(s).   [0153] In some embodiments, the transfer member(s) have a Shore A hardness value of from about  5 to about 30. In some embodiments, the transfer member(s) have a Shore A hardness value of from  about 5 to about 25. In some embodiments, the transfer member(s) have a Shore A hardness value of  from about 5 to about 20. In some embodiments, the transfer member(s) have a Shore A hardness  value of from about 7 to about 20.  In some embodiments, the transfer member(s) have a Shore A  hardness value of from about 7 to about 15.   [0154] Shore  A  hardness  values  can  be  determined,  for  example,  using  an  industry  standard  Durometer in accordance with ASTM D2240.  [0155] In some embodiments, the transfer member(s) have a density of from about 100 to about 500  g/cm3. In some embodiments, the transfer member(s) have a density of from about 100 to about 400  g/cm3. In some embodiments, the transfer member(s) have a density of from about 150 to about 400  g/cm3. In some embodiments, the transfer member(s) have a density of from about 200 to about 300  g/cm3.  [0156] In some embodiments, the transfer member(s) have a compressive stress 40% strain of from  about 30 to about 150 KPa. In some embodiments, the transfer member(s) have a compressive stress 
33    40% strain of from about 50 to about 90 KPa. In some embodiments, the transfer member(s) have a  compressive stress 40% strain of from about 70 to about 110 KPa.  [0157] In some embodiments,  the  transfer member(s) have a compression set value  (22 hours @  70oC) of about 20% or less. In some embodiments, the transfer member(s) has a compression set value  (22  hours  @  70oC)  of  about  15%  or  less.  In  some  embodiments,  the  transfer  member(s)  has  a  compression set value (22 hours @ 70oC) of about 12% or less.  [0158] In some embodiments, the transfer member(s) have a tensile strength of about 0.5 N/mm2 or  more. In some embodiments, the transfer member(s) have a tensile strength of about 0.6 N/mm2 or  more. In some embodiments, the transfer member(s) have a tensile strength of about 0.7 N/mm2 or  more.  [0159] In some embodiments, the transfer member(s) have an elongation to failure of at least about  80%. In some embodiments, the transfer member(s) have an elongation to failure of at least about  100%. In some embodiments, the transfer member(s) have an elongation to failure of at least about  150%.  [0160] In some embodiments, the transfer member(s) have:  (a) a Shore A hardness value of from about 5 to about 30;  (b) a density of from about 100 to about 500 g/cm3;  (c) a compressive stress 40% strain of from about 30 to about 150 KPa;  (d) a compression set value (22 hours @ 70oC) of about 20% or less;  (e) a tensile strength of about 0.5 N/mm2 or more;  (f) an elongation to failure of at least about 80%.  [0161] A pattern or design can be provided in the transfer member(s), which will dictate the pattern  or design that will be conveyed to the substrate material. In various embodiments, a pattern can be  provided  in the transfer member(s) by acid etching,  laser etching,  injection moulded or mechanical  engraving. Preferably, a pattern can be provided in the transfer member(s) by laser etching or injection  moulded. In various embodiments, a pattern can be provided in the transfer member(s) by 3D printing  the transfer member(s).   [0162] According to the present  invention, there  is also provided a process for preparing a wound  dressing or debridement tool comprising a substrate layer, as described above, wherein the substrate  layer comprises a nonwoven fabric;  the process comprising the following steps: 
34    (a) opening and carding the gelling fibres and non‐gelling fibres to provide a fibre web;  (b) cross lapping and drafting the fibre web to provide a crossed fibre web;  (c) needle punching the crossed fibre web.  SUBSTANCES & COMPOSITIONS  [0163] To cleanse a wound means to use fluid to remove loosely adherent debris and necrotic tissue  from the wound surface. A wound cleanser may be an aid in debridement – removing deeply adherent,  dead or contaminated tissue from a wound  ‐ but a debridement solution  is not a wound cleanser.  Dakin’s solution, a buffered 0.5 percent solution of sodium or potassium hypochlorite, is for example  a debridement agent rather than a cleansing one because it is injurious to tissues. A desirable wound  cleanser  should  be  biocompatible  and  physiologically  compatible  with  the  body  tissue.  Wound  irrigation  is the act of flushing a wound with a stream or flow of a solution across an open wound  surface. A wound cleanser may also provide additional benefits such as moisturising, which may occur  during irrigating or rinsing a wound with the cleanser.  [0164] As described herein, the substances and compositions of the present disclosure disrupt and  lift the loose components of wounds from the surface. Surprisingly the substances and compositions  further disrupt one or more biofilms. The latter is advantageous because the presence of microbes in  wounds is an additional and common impediment to the healing of wounds and can lead to clinical  complications.   [0165] As used herein, “microbe” means bacteria, protozoa, fungi, algae, amoeba, and slime molds.   [0166] In various embodiments, the bacterial infection is associated with Staphylococcus aureus or  Pseudomonas aeruginosa.   [0167] It has surprisingly been found that substance according to the present disclosure are effective  at disrupting biofilms while cleansing and/or irrigating wounds even in the absence of an antimicrobial  agent. As used herein, “biofilm” means a syntrophic consortium of microorganisms in which cells stick  to each other and optionally also to a surface. These adherent cells become embedded within a slimy  extracellular matrix that is composed of extracellular polymeric substances (EPSs).  [0168] Thus, in various embodiments, the wound comprises one or more biofilms, wherein “biofilm”  is as defined herein.  In various embodiments of the wound cleansing dressing for use as described  herein, the wound comprises one or more biofilms and treating the wound comprises disrupting said 
35    one or more biofilms. As used here, “disrupting”  in the context of the one or more biofilms means  loosening, softening, and detaching the biofilm from the wound bed.  [0169] The substances of the present invention are advantageous for the treatment of all wounds.  Wounds  suitable  for  treatment may,  for  example,  be  acute,  surgical,  or  traumatic wounds.  Such  wounds may be  irrigated by the substances of the present  invention to remove contamination and  debris, and to clean the surrounding skin so that suitable dressings may be applied. Throughout the  entire healing pathway, wounds may be cleansed e.g. between dressing changes, to remove excess  exudates, debris, non‐viable tissues, and to reduce the surface/skin bioburden (e.g. bacteria, thereby  reducing infection risk). The substance of the present invention may be used to cleanse a wound that  appears to be on a healing pathway in order to prevent opportunistic pathogens from forming biofilm.  Cleansing  with  the  substances  of  the  present  invention  is  particularly  advantageous  after  debridement. Wound cleansing may also be performed to assist appropriate inspection and diagnosis.  Cleansing with the substances of the present invention is particularly advantageous for the treatment  of long‐standing, non‐healing, so‐called chronic wounds.  [0170] According to the present invention, the one or more substance(s) can be applied in the form  of  a  solid,  a  gel,  a wax,  a  liquid,  a  suspension,  or  an  emulsion.  In  a  preferred  embodiment,  the  substance(s) are applied in the form of a liquid.  [0171] A wide variety of substances are envisaged for the present invention, which are determined  based upon, for example, application of the wound dressing or debridement tool, substrate material  and printing pattern or design. In various embodiments, the one or more substance(s) are selected  from: one or more of a wound cleansing or debridement composition, medicament, an adhesive, a  deodorant, a chelating agent, a surfactant, an amphoteric surfactant, an anionic surfactant, a cationic  surfactant, a thickening agent, an electrically conductive formulation, a thermoresponsive agent, an  exothermic agent, an endothermic agent, or a combination thereof.  [0172] In a preferred embodiment, the medicament comprises one or more agents selected from:  antimicrobials, analgesics, coagulants, anti‐inflammatories or a combination thereof.  [0173] In  various  embodiments,  the  one  or  more  substance(s)  comprises  a  wound  cleansing  or  debridement composition. In various embodiments, the one or more substance(s) comprises a wound  cleansing or debridement composition comprising a chelating agent, an amphoteric surfactant, and  an anionic surfactant. 
36    [0174] In a preferred embodiment, the one or more substance(s) comprises a wound cleansing or  debridement composition, preferably wherein the composition comprises:  i. a chelating agent;  ii. an amphoteric surfactant;  iii. an anionic surfactant; and  iv. a thickening agent, wherein the thickening agent comprises at least one poly(meth)acrylic  acid and/or salt thereof.  [0175] In  the  present  disclosure,  the  chelating  agent  may  be  selected  from  citrates,  tartrates,  tartramides,  tartrimides,  gluconates,  lactates,  glycolates,  oxalates,  phosphates,  salts  of  ethylenediaminetetraacetic acid, and mixtures thereof.  In some embodiments, the chelating agent  may be selected  from citrates, phosphates, oxalates, salts of ethylenediaminetetraacetic acid, and  mixtures thereof. In various embodiments the salts are metal ion or ammonium salts. The metal ion  of said salts is not limited. In various embodiments, metal ion salts are preferred and may be selected  from sodium and/or potassium salts. In particularly preferred embodiments, the salts are sodium salts.   [0176] In preferred embodiments the chelating agent comprises a salt of ethylenediaminetetraacetic  acid.  The  ethylenediaminetetraacetate  salt  may  be  a  mixture  of  di‐,  tri‐,  or  tetra‐basic  salts  of  ethylenediaminetetraacetate (EDTA). The EDTA salt may, for instance, be a di‐sodium salt of EDTA, or  calcium di‐sodium salt of EDTA, or tetra‐sodium salt of EDTA. In various embodiments, the salt of EDTA  is  a mixture  of  salts  of  EDTA.  It  is  believed  that  EDTA, when  present, will  have  a  form which  is  dependent on the pH of the wound site. In preferred embodiments, EDTA may be added to the wound  cleansing or debridement composition as a tetra‐basic salt of EDTA such as tetrasodium EDTA. In some  embodiments, EDTA is not in the form of the disodium salt.   [0177] The citrate salt may similarly be a mono‐, di‐ or tri‐citrate salt. In various embodiments the  citrate salt may be mono‐, di‐ or tri‐potassium citrate or mono‐, di‐ or tri‐sodium citrate. In preferred  embodiments, the citrate salt is a tri‐citrate salt such as trisodium citrate.   [0178] The tartrate may be a mono‐, or di‐tartrate salt. In various embodiments, the tartrate salt may  be mono‐ or di‐potassium  tartrate; or mono‐ or di‐sodium  tartrate.  In  specific embodiments,  the  tartrate salt is a di‐tartrate salt such as disodium tartrate.  [0179] The gluconate may be potassium gluconate or sodium gluconate.  In specific embodiments,  the gluconate  salt  is  sodium gluconate. Similarly,  the  lactate may be potassium  lactate or  sodium  lactate. In specific embodiments, the lactate salt is sodium lactate. The glycolate may be potassium  glycolate or sodium glycolate. In specific embodiments, the glycolate salt is sodium glycolate. 
37    [0180] The oxalate may be a mono‐, or di‐oxalate salt. In various embodiments, the oxalate salt may  be mono‐  or  di‐potassium  oxalate;  or mono‐  or  di‐sodium  oxalate.  In  specific  embodiments,  the  oxalate salt is a di‐oxalate salt such as disodium oxalate.  [0181] The phosphate salt may be an ortho‐phosphate, a pyrophosphate, a tripolyphosphate or a  derivatised phosphate. The phosphate is typically in the form of a potassium or sodium salt. Examples  include potassium phosphate dibasic, potassium pyrophosphate,  tri‐sodium  ascorbate phosphate,  disodium phosphate and sodium tripolyphosphate. In preferred embodiments the phosphate salt is a  di‐phosphate salt such as disodium phosphate.   [0182] The chelating agent may be present in the substance in an amount of up to about 10 wt%, up  to about 8 wt%, or up to about 6 wt% of the total weight of the substance. In various embodiments,  the chelating agent may be present in the substance in an amount of at least about 0.5 wt%, at least  about 1.0, or at least about 1.2 wt% of the total weight of the substance.  [0183] In  various  embodiments,  the  amphoteric  surfactant  is  selected  from  hydrocarbyl‐ amphoacetates,  alkenyl‐amphoacetates,  hydrocarbyl‐amphodiacetates,  alkenyl‐amphodiacetates,  hydrocarbylampho‐propionates,  hydrocarbylampho‐diproprionates,  hydrocarbylamphohydroxypropyl  sultaines,  and  mixtures  thereof.  In  various  embodiments,  the  hydrocarbyl and alkenyl groups are C6 to C24, C8 to C24, or C10 to C20, hydrocarbyl or alkenyl groups.  Typically, the amphoteric surfactant has a counter‐ion of an alkali metal such as sodium or potassium,  or  an  ammonium  ion.  In  preferred  embodiments,  the  amphoteric  surfactant  has  an  alkali  metal  counter‐ion, and more preferably the counter‐ion is sodium.  [0184] As used herein, the term “hydrocarbyl”  includes a group such as alkyl, aryl, aralkyl, alkaryl,  cycloalkyl  or  alkenyl, which may  be  linear  or  branched,  and/or  saturated  or  unsaturated.  In  one  embodiment, the hydrocarbyl may be a linear or branched alkyl or alkenyl group.  [0185] In  various  embodiments  the  amphoteric  surfactant  is  a  hydrocarbyl‐amphoacetate  salt,  preferably a fatty acid amphoacetate. The fatty acid or salt thereof may be a C6‐C24 fatty acid or salt  thereof, or a mixture thereof. The fatty acid or salt thereof may be saturated or unsaturated. When  unsaturated,  the  unsaturated  fatty  acid  or  salt  thereof  may  be  mono‐  or  di‐unsaturated.  The  unsaturated fatty acid or salt thereof may comprise cis‐ or trans‐ double bonds or mixtures thereof.  In further embodiments, the fatty acid or salt thereof is a C12‐C18 monounsaturated fatty acid or salt  thereof. Examples of fatty acids include stearic acid, ricinoleic acid, oleic acid, eladic acid, petrolselinic  acid, palmitic acid, erucic acid, behenic acid, lauric acid, myristic acid, or linoleic acid. 
38    [0186] In preferred embodiments, the amphoteric surfactant comprises a cocoamphoacetate. The  counter‐ion  of  the  cocoamphoacetate  is  preferably  sodium.  Sodium  cocoamphoacetate  is  commercially available,  for example under  the  trade name Dehyton® MC  (BASF) or Amphosol® 1C  (Stepan®).  Such  commercial  preparations  are  typically  solutions  of  sodium  cocoamphoacetate,  typically containing from about 30 to about 40 wt% sodium cocoamphoacetate on an actives basis.  [0187] In various embodiments, the metal ions of the salt of the chelating agent and the salt of the  amphoteric surfactant are the same. Preferably, both the chelating agent and surfactant are sodium  salts.  [0188] The amphoteric surfactant may be present in the substance in an amount of up to about 15  wt%, up  to about 10 wt% or up  to about 5 wt% of  the  total weight of  the  substance.  In  various  embodiments, the amphoteric surfactant may be present in the substance in an amount of at least  about 1 wt% of the total weight of the substance.  [0189] The  anionic  surfactant  may  include  all  forms  of  lipophilic  oligomeric  hydrocarbon  and/or  polyethoxylate  with  a  negatively  charged  hydrophilic  head  group  such  as  carboxylate,  sulphate,  sulphonate, sulphonated ester, sulphated ester, sulphated amide, carboxylated amide, or phosphate  anionic head group. For example, including a fatty acid or fatty acid salt. The fatty acid may comprise  6 to 24 carbon atoms, such as 10 to 20 carbon atoms, preferably 12 to 18 carbon atoms.   [0190] In various embodiments, the anionic surfactant comprises a fatty acid or salt thereof. The fatty  acid may comprise 6 to 24 carbon atoms, such as 10 to 20 carbon atoms, preferably 12 to 18 carbon  atoms. Examples of fatty acids include stearic acid, ricinoleic acid, oleic acid, eladic acid, petrolselinic  acid, palmitic acid, erucic acid, behenic acid, lauric acid, myristic acid, or linoleic acid.   [0191] In some embodiments, the anionic surfactant may be a fatty acid or salt thereof which is a C6‐ C24 fatty acid or salt thereof, or a mixture thereof. The salt may be an alkali metal or alkaline earth  metal salt, preferably an alkali metal salt.  In preferred embodiments, the alkali metal  is sodium or  potassium, more preferably sodium. The fatty acid or salt thereof may be saturated or unsaturated.  When unsaturated, the unsaturated fatty acid or salt thereof may be mono‐ or di‐unsaturated. The  unsaturated fatty acid or salt thereof may comprise cis‐ or trans‐ double bonds or mixtures thereof.  In further embodiments, the fatty acid or salt thereof is a C12‐C18 monounsaturated fatty acid or salt  thereof.  [0192] In particularly preferred embodiments,  the  fatty acid or  salt  thereof  is oleic acid or a  salt  thereof.  The  salt  of  oleic  acid  is  not  limited  and  may  be  a  metal  salt  of  oleic  acid.  In  various 
39    embodiments the salt of oleic acid may be sodium oleate. In various embodiments, the salt of oleic  acid may be formed by adding oleic acid to the substance such that the metal ions, e.g. sodium ions,  are  provided  by  provided  by  the  chelating  agent,  the  thickening  agent  and/or  the  amphoteric  surfactant.  [0193] The  amount of  anionic  surfactant  in  the  substance  is not necessarily  limited.  The  anionic  surfactant may, for example, be present in the substance in an amount of up to about 15 wt%, up to  about 10 wt%, or up to about 8 wt% of the total weight of the substance. The anionic surfactant may  be present in an amount of at least about 1 wt%, or at least about 1.5 wt% of the total weight of the  substance.  [0194] In various embodiments, the anionic surfactant is present in the substance in an amount of  from about 1 wt% to about 15 wt%, preferably from about 1 wt% to about 10 wt%, more preferably  from about 1.5 wt% to about 8 wt% of the total weight of the substance.  [0195] According  to  the  above  description,  poly(meth)acrylic  acids  may  be  homopolymers,  copolymers,  or  interpolymers.  For  example,  homopolymeric  poly(meth)acrylic  acids  comprise  a  polymer backbone consisting of repeat units formed from (meth)acrylic acid.  [0196] Poly(meth)acrylic acid copolymers comprise repeat units formed from (meth)acrylic acid and  may  comprise  further  repeat units derived  from other monomers. Non‐limiting examples of  such  monomers include (meth)acrylate esters, (meth)acrylamides, olefins, maleic anhydrides, vinyl esters,  vinyl ethers, and styrenics; as well as unsaturated carboxylic acids other than (meth)acrylic acid. For  instance, a poly(meth)acrylic acid copolymer may comprise repeat units formed from (meth)acrylic  acid and at least one alkyl acrylate. A non‐limiting example of a commonly used alkyl acrylate in such  copolymers is C10‐C30 alkyl acrylate.  [0197] In various embodiments the poly(meth)acrylic acid and/or salt thereof is an interpolymer. As  used herein, the term “interpolymer” refers to a complex comprising at least two polymers. In such  interpolymers, one or more of the constituent polymers may be a homopolymer or a copolymer. For  example, at least one of the constituent polymers of the interpolymer may be a copolymer of acrylic  acid and C10‐C30 alkyl acrylate. In various embodiments, and without wishing to be bound by theory,  the complex between the at least two polymers arises due to non‐covalent interactions. For example  one polymer may be entangled within the other and/or be associated via hydrogen bonding. In various  embodiments  the  at  least  one  poly(meth)acrylic  acid  and/or  salt  thereof  is  an  interpolymer  that  comprises  a  block  copolymer  comprising  polyethylene  glycol  and  a  fatty  acid  ester.  In  specific  embodiments, the fatty acid ester is 12‐hydroxystearic acid. 
40    [0198] In any of  the embodiments of  the at  least one poly(meth)acrylic acid and/or  salt  thereof  described above, the poly(meth)acrylic acid and/or salt thereof may be cross‐linked. Common cross‐ linking agents are known in the art. In particular, the at least one poly(meth)acrylic acid and/or salt  thereof may be cross‐linked with an allyl ether cross‐linking agent. In specific embodiments, the allyl  ether  cross‐linking  agent  is  selected  from  allyl  sucrose  and  allyl  pentaerythritol.  Interpolymeric  polyacrylic acids and/or salts thereof are described in e.g. US Patent Nos. 5,288,814 and 5,349,030,  the contents of both being incorporated herein by reference.  [0199] Examples  of  commercially  available  interpolymeric  polyacrylic  acids  and/or  salts  thereof  suitable for use in the present disclosure include Carbopol® ETD 2020 and Carbopol® Ultrez 10.  [0200] The salts of the at least one poly(meth)acrylic acid are not limited. Poly(meth)acrylic acids are  polyanionic polymers, i.e. the carboxylic acid side‐groups of the polymer chain can be deprotonated  and  thereby  acquire  negative  charge.  Accordingly,  the  at  least  one  poly(meth)acrylic  acid  when  deprotonated may be associated with any compatible cation, for example when supplied in salt form,  or when formulated in the substance or composition as described herein such that cationic species  are provided by other components present in the substance or composition. In various embodiments,  the poly(meth)acrylic acid and/or salt thereof comprises a sodium salt of poly(meth)acrylic acid.  In  specific embodiments, counter‐ions such as sodium ions may be provided by the chelating agent, the  amphoteric  surfactant  and/or  the  anionic  surfactant.  The  skilled  person will  understand  that  the  degree of deprotonation of the poly(meth)acrylic acid will depend on various factors including the pH  of the substance or composition, and thus the poly(meth)acrylic acid may be present in the substance  or composition of the present disclosure in varying proportions of free acid and (poly)anionic forms  thereof. In various embodiments, the pH of the substance or composition is from about pH 4 to about  pH 10, from about pH 5 to about pH8, or from about pH 5.5 to about pH 6.5.  [0201] In various embodiments, the at least one poly(meth)acrylic acid and/or salt thereof is present  in the substance of the present disclosure in an amount of at least about 0.1 wt%, at least about 0.2  wt%, or at least about 0.3 wt% of the total weight of the substance .  [0202] In various embodiments, the at least one poly(meth)acrylic acid and/or salt thereof is present  in the substance of the present disclosure in an amount of up to about 2 wt%, up to about 1.5 wt%,  up to about 1 wt%, or up to about 0.5 wt% of the total weight of the substance .  [0203] In various embodiments, the at least one poly(meth)acrylic acid and/or salt thereof is present  in the substance of the present disclosure in an amount of from about 0.1 to about 2 wt%, from about  0.2 to about 1.5 wt%, or from about 0.3 to about 1 wt% of the total weight of the substance . 
41    [0204] In  a  further  preferred  embodiment,  the  one  or  more  substance(s)  comprises  a  non‐ antimicrobial composition, said composition comprising (i) at least about 50 wt% of a carrier which is  glycerol, triglycerol, or a combination thereof, (ii) a solvent which is one or more C1‐4 alcohol, and (iii)  one or more excipients, wherein the weight ratio of (i) to (ii) in the composition is from about 2:1 to  about 5:1.  [0205] In  some  embodiments,  (i)  is  glycerol  or  a  combination  of  glycerol  and  triglycerol.  The  combination of glycerol and triglycerol may have a parts by weight ratio of about 99:1 to about 50:50  parts.  This  range may  be  combined with  the  above  weight  ratio  ranges  for  (i):(ii)  as well  as  the  concentration  ranges  described  herein.  For  example,  the  non‐antimicrobial  composition  may  comprise  (i) and  (ii) at a weight ratio of  from about 2.5:1 to about 4:1, wherein  (i)  is glycerol or a  combination of glycerol and triglycerol, the combination having a parts by weight ratio of about 99:1  to about 50:50.   [0206] In particularly preferred embodiments, (i) in the non‐antimicrobial composition is glycerol.   [0207] The  concentration  of  (i)  glycerol,  triglycerol,  or  combination  thereof  is  not  critical  to  the  present disclosure. As will be appreciated from the scope of the appended claims and the Examples,  it is the relative amount of (i) to (ii) the one or more C1‐4 alcohol which is important (from about 2:1 to  about 5:1, preferably from about 2.5:1 to about 4:1, more preferably from about 13:4 to about 4:1),  and the concentrations of (i) and (ii) will depend on the concentration of the one or more excipients.  Should the skilled person require a  lower  limit  for  (i),  (i) may be  included  in the non‐antimicrobial  composition in an amount of at least about 50 wt% and preferably about 55 wt%. Should the skilled  person require an upper limit for (i), (i) may be included in the non‐antimicrobial composition in an  amount of no more than about 90 wt% and preferably no more than about 85 wt%. Combining these  lower and upper limits provides a general range of at least about 50 wt% to no more than about 90  wt%, and a preferred range of at least about 55 wt% to no more than about 85 wt%.   [0208] In some embodiments, the carrier (i) is glycerol or a combination of glycerol and triglycerol,  wherein the combination has a parts by weight ratio of about 99:1 to about 50:50, and wherein (i) is  present in the non‐antimicrobial composition in an amount of at least about 50 wt% to no more than  about 90 wt%. Preferably (i) is glycerol, and glycerol is present in the non‐antimicrobial composition  in an amount of at least about 50 wt% to no more than about 90 wt%.  [0209]  In some embodiments, (i) in the non‐antimicrobial composition is glycerol or a combination  of glycerol and triglycerol, wherein the combination has a parts by weight ratio of about 99:1 to about  50:50, and wherein (i) is present in the non‐antimicrobial composition in an amount of at least about 
42    55 wt% to no more than about 85 wt%. Preferably (i) is glycerol, and glycerol is present in the non‐ antimicrobial composition in an amount of at least about 55 wt% to no more than about 85 wt%.   [0210] The one or more C1‐4 alcohol  is  included  in the non‐antimicrobial composition to assist the  glycerol, triglycerol, or combination thereof, in the solubilisation of the one or more excipients. As the  alcohol is volatile, it can be evaporated off the substrate layer after printing. In some embodiments,  the one or more C1‐4 alcohol is selected from methanol, ethanol and propanol, or isomers and mixtures  thereof,  preferably  wherein  the  one  or  more  C1‐4  alcohol  comprises  ethanol.  In  the  examples,  industrial denatured alcohol is employed but the present disclosure is not limited to this specific form  of the one or more C1‐4 alcohol.   [0211] In some embodiments, (i) in the non‐antimicrobial composition is glycerol or a combination  of glycerol and triglycerol, wherein the combination has a parts by weight ratio of about 99:1 to about  50:50; wherein (i) is present in the non‐antimicrobial composition in an amount of at least about 50  wt% to no more than about 90 wt%; and wherein (ii) the one or more C1‐4 alcohol  is selected from  methanol,  ethanol  and  propanol,  or  isomers  and  mixtures  thereof.  Preferably  (i)  is  glycerol,  and  glycerol is present in the non‐antimicrobial composition in an amount of at least about 50 wt% to no  more  than  about  90 wt%.  Particularly  preferably,  (i)  is  glycerol,  present  in  the  non‐antimicrobial  composition in an amount of at least about 50 wt% to no more than about 90 wt% and the one or  more C1‐4 alcohol comprises ethanol.  [0212]  In some embodiments, (i) in the non‐antimicrobial composition is glycerol or a combination  of glycerol and triglycerol, wherein the combination has a parts by weight ratio of about 99:1 to about  50:50; wherein (i) is present in the non‐antimicrobial composition in an amount of at least about 55  wt% to no more than about 85 wt%; and wherein the one or more C1‐4 alcohol comprises ethanol.  Preferably (i) is glycerol, and glycerol is present in the non‐antimicrobial composition in an amount of  at least about 55 wt% to no more than about 85 wt%. Particularly preferably, (i) is glycerol, present in  the non‐antimicrobial composition in an amount of at least about 55 wt% to no more than about 85  wt% and the one or more C1‐4 alcohol comprises ethanol.  [0213] In  any  of  the  above  embodiments,  the weight  ratio  of  (i)  to  (ii)  in  the  non‐antimicrobial  composition may be from about 2.5:1 to about 4:1, preferably from about 13:4 to about 4:1.  [0214] In some embodiments, it may be preferable to avoid use of an non‐antimicrobial agent, for  example to avoid the risk of resistance to said non‐antimicrobial agent, and/or due to intolerance to  the non‐antimicrobial agent in the subject whose wound is to be treated. Wound cleansers that do 
43    not contain non‐antimicrobial agents may also be preferable in certain applications because they may  not be classed as medicaments.  [0215] Thus, in various embodiments the substances of the present disclosure are non‐antimicrobial.  For  instance,  in various embodiments the substances of the present disclosure do not comprise an  non‐antimicrobial agent. The non‐antimicrobial agent  is not  limited and  includes silver compounds,  hypochlorous  acid,  polyhexamethylene  biguanide  (also  known  as  polyhexanide  biguanide),  chlorhexidine and salts thereof.  [0216] The  generally  accepted  criterion  for  an  non‐antimicrobial  cleanser  solution  is  a  3‐log10  reduction in microbial cell number in a given contact time period. Thus, in various embodiments, the  non‐antimicrobial wound cleansing compositions described herein cause  less than about a 3‐log10  reduction in the number of microbial cells in the wound when contacted with the wound for about 10  minutes. Preferably, the non‐antimicrobial wound cleansing compositions described herein cause less  than about a 2‐log10 reduction in the number of microbial cells in the wound when contacted with  the  wound  for  about  10  minutes.  More  preferably,  the  non‐antimicrobial  wound  cleansing  compositions described herein cause less than about a 1‐log10 reduction in the number of microbial  cells in the wound when contacted with the wound for about 10 minutes.  [0217] In various embodiments, the substances may be thickened with a thickening agent. Exemplary  thickening  agents  include  gums,  polysaccharides  such  as  starch,  agar,  carboxymethylcellulose,  hydroxyethylcellulose,  gelatin,  pectin,  chitosan,  alginate,  clay,  synthetic  thickeners  such  as  polyethylene  glycols,  poloxamers  (as  defined  herein  above),  polyvinyl  alcohol/acetate,  polyvinylpyrrolidone,  polyacrylates,  silicates/silica,  carbomers.  Any  of  the  preceding  forms  may  alternatively  be  prepared  extemporaneously,  e.g.  by  a  clinician,  healthcare  practitioner,  or  pharmacist. In various embodiments, the substances may be supplied as a concentrate for dilution,  e.g. prior to application in a care setting, such as in a bath or bucket for application.   [0218] In  various  embodiments,  the  substances  of  the  present  invention  do  not  contain  further  components other  than  those already described above.  In  such embodiments,  the  substances are  preferably  supplied  as  a  sterile  solution, e.g. wherein  such  solutions  are prepared  from  sterilised  components in a sterile environment, or wherein the final solution is sterilised by methods commonly  known in the art. In alternative embodiments, the substances of the present invention may comprise  one or more additional components selected from preservatives, anti‐oxidants, osmotic adjusters and  surfactants.  
44    [0219] Suitable preservatives are known  in the art, such as polyhexamethylene biguanide (PHMB).  Preservatives may advantageously have a mild bacteriostatic effect in the wound. Anti‐oxidants are  also well known and a person skilled in the art of the present invention will be able to select suitable  anti‐oxidants.  Anti‐oxidants  may  advantageously  aid  preservation  and  reduce  the  prevalence  of  reactive oxygen species in the wound environment that are typically elevated in chronically inflamed  wounds and associated with retarded healing.   [0220] Osmotic adjusters may be  included  in  the solutions of  the present  invention  to adjust  the  tonicity (ionic strength) of said substances. For example, pain can be minimised by the use of isotonic  substances (i.e. having an osmolality similar to plasma). Plasma osmolality typically falls within 0.285  to 0.300 Osmol/kg. Alternatively, hypotonic (i.e. having an osmolality  less than plasma) substances  may  be  advantageous  to  increase  surfactancy  potential.  Conversely,  hypertonic  (i.e.  having  an  osmolality greater than plasma) solutions may confer bactericidal effects that may be advantageous  in various applications. The skilled person will be able to select suitable osmotic adjusters and obtain  a desired tonicity as a matter of routine.   [0221] In  various  embodiments,  the  wound  cleansing  composition  is  an  isotonic  or  hypertonic  solution. In various embodiments, one or more surfactants in addition to those described above may  be included, e.g. as “secondary surfactants” to boost the primary surfactant as described above. Such  secondary  surfactants may  be  any  of  the  surfactants  described  hereinabove,  but  do  not  include  cationic surfactants. The wound cleansing composition may have a surface tension of less than about  35 mN/m to facilitate loosening and cleansing.   [0222] In various embodiments, one substance is applied to the substrate layer.  [0223] In various embodiments, multiple substances are applied to the substrate layer.  [0224] In various embodiments, the one or more substance(s) are applied to a single surface of the  substrate layer.  [0225] In  various  embodiments,  different  substances  are  applied  to  different  surfaces  of  the  substrate layer.  [0226] In various embodiments, a combination of substances are applied to a single surface of the  substrate layer.  [0227] In various embodiments, a combination of substances are applied to multiple surfaces of the  substrate layer.  
45    [0228] In various embodiments, two or more substance(s) are applied to the first surface of the at  least one substrate layer.  [0229] In various embodiments, a combination of substance(s) are applied to the first surface of the  at least one substrate layer.  [0230] In various embodiments, a combination of substance(s) are applied to the first surface and a  second surface of the at least one substrate layer.  [0231] In various embodiments, the at least one substrate layer comprises a second surface opposite  the first surface and the second surface comprises the same substance(s) impregnated at the same  depth as the first surface.  [0232] In preferred embodiments where two or more substances are applied to one or more surfaces  of  the  substrate  material,  the  two  or  more  substances  may  produce,  for  example,  a  physical,  physiological or physiochemical response between the two substances when applied to a wound site  that  is  in  essence  activated  or  initiated  by  contact  with  a  wound.  For  example,  activation  of  endothermic  excipients  or  initiation  of  electrochemical  substances.  In  essence,  the  two  or more  substances  provide  a  synergistic  effect  when  applied  to  a  user.  Exemplary  applications  of  the  substances  in this regard can be seen  in Figure 4, where (A) and (B) designate different substances  deposited on  the  substrate  surface, although  this  is not  limiting on  the potential  scope  for  these  applications.   [0233] In various embodiments, the mass of substance comprised in the at least one substrate layer  is of  from about 0.10  to about 50.00 g/m2 per surface; preferably wherein  the mass of substance  comprised in the at least one substrate layer is of from about 0.5 to about 20.00 g/m2 per surface.  [0234] In  various  embodiments,  the  wound  dressing  or  debridement  tool  is  of  a  multi‐layer  construction.  In various embodiments,  the wound dressing or debridement  tool  is of a multi‐layer  construction wherein the multilayer construction further comprises one or more functional layers, as  described above.  [0235] In various embodiments, the wound dressing or debridement tool comprises an outer cover  layer, a support layer, a superabsorbent layer, a wound contacting layer and a transmission layer.  [0236] In various embodiments, the wound dressing or debridement tool comprises an outer cover  layer, a support layer, a superabsorbent layer, and a wound contacting layer. 
46    [0237] In various embodiments, the wound dressing or debridement tool comprises an outer cover  layer and a wound contacting layer.  [0238] In some embodiments, the one or more substance(s) transferred to the substrate layer is at  least partially impregnated within the substrate layer.  [0239] In  some embodiments,  the one or more  substance(s)  transferred  to  the  substrate  layer  is  coated on or at least partially impregnated within the substrate layer. In some embodiments, the one  or more substance(s) transferred to the substrate  layer  is at  least partially  impregnated within the  substrate  layer.  In some embodiments,  the one or more substance(s)  transferred  to  the substrate  layer is coated on the substrate layer.  SYSTEMS, PROCESSES AND USES  [0240] As described herein, the wound dressings or debridement tools of the present disclosure are  useful for the treatment of wounds, including initial treatment in first response settings, as well as in  ongoing wound management such as in primary care settings. The wound dressing or debridement  tool described herein may be used in cleansing and/or irrigating a wound.   [0241] According to the present  invention, the use of the wound dressing or debridement tool as  disclosed herein may prevent or minimise slough accumulation in a wound or to de‐slough a wound,  the use comprising contacting said wound dressing or debridement tool with said wound or contacting  said wound with said wound dressing or debridement tool, preferably wherein the wound is a chronic  wound, acute wound, or burn.  [0242] In some embodiments the wound is a chronic wound. In some embodiments the wound is an  acute wound. In some embodiments the wound is a burn.  [0243] In further embodiments, there is provided a system for applying one or more substance(s) to  one or more substrate layers of a wound dressing or debridement tool as described herein.  [0244] According to the present  invention, the  inventors were able to  identify further advantages  associated with the method of the invention in terms of the system parameters and the process of  manufacture.  [0245] The disclosure provided above is relevant to the following disclosures relating to parameters  and the process of manufacture. 
47    [0246] There is provided a system for applying one or more substance(s) to one or more substrate  layer(s) of an article, as disclosed herein, wherein the system comprises:   (a) at least one transfer means comprising an impression member and a transfer member, wherein  the transfer member comprises one or more cells with outward facing apertures, wherein the  transfer member is provided on the exterior of the impression member, and wherein the one or  more cells are configured to be reversibly compressible under force exerted by the impression  member;  (b) at least one reservoir comprising the substance;  (c) a pump configured to draw the substance from the reservoir and  introduce  it  into the one or  more cells of the transfer member;  (d) optionally a component configured to remove excess substance from the transfer member.  [0247] As previously discussed,  traditional  rotary‐based printing  techniques  typically  take up  fluid  from a formulation tray or container (see Figs. 16 and 17; feature 6), where excess formulation can be  removed using a doctor blade (5). Given substances applied to medical articles typically require a high  degree of sanitation, these processes are suboptimal on the basis that the substances are typically  exposed to air and other possible contaminants prior to application.   [0248] The inventors found with the present method and associated system, the formulation could  be pumped from a closed reservoir directly into the one or more cells of the transfer member, with  little risk of the substance being exposed to air or other possible contaminants for significant periods  of time, as  is typically the case with Gravure and rotary pad printing. The inventors also found that  this system resulted in significant reductions in wasted substance and a significantly simpler process  of changing the substance type. A further advantage  is that multiple substance can be applied to a  single  transfer  means/transfer  member  using  multiple  reservoirs  and  pumps.  This  is  particularly  advantageous, given that Gravure and rotary pad printing typically require multiple cylinders to apply  multiple formulations to a single substrate material. Thus, efficiency is improved.  [0249] A  process  for  preparing  an  article  as  disclosed  herein  is  provided,  where  said  process  comprises, in order, the steps of:  (a) conveying a substrate  layer along a transport path  in a machine direction toward at  least one  transfer means comprising an impression member and a transfer member, wherein the transfer  member  comprises  one  or  more  cells  with  outward  facing  apertures,  wherein  the  transfer  member  is provided on the exterior of the  impression member, and wherein the one or more  cells  are  configured  to  be  reversibly  compressible  under  force  exerted  by  the  impression  member; 
48    (b) contacting the substrate layer with the transfer member as the substrate layer is conveyed along  a transport path in a machine direction, wherein force applied by the impression member to at  least  the  one  or more  cells  comprised within  the  transfer member  causes  the  one  or  more  substance(s) comprised within the one or more cells to transfer to the substrate layer;    [0250] In a preferred embodiment, the process for preparing an article comprises the preparation of  an article that is of a multilayer construction comprising:  (a) the substrate layer comprising the one or more substance(s) configured as a wound or epidermis  contacting layer;  (b) at least one substrate layer comprising the one or more substance(s) adhered or affixed to one  or more additional functional layers that are configured as a wound or epidermis contacting layer,  preferably wherein  the one or more additional  functional  layers are  selected  from  the group  consisting of:  an  absorbent  layer,  a  transmission  layer,  an  adhesive  layer,  a  support  layer,  a  soluble  medicated  film  layer,  an  odour‐absorbing  layer,  a  spreading  layer,  a  keying  layer,  a  superabsorbent layer or combinations thereof.  [0251] Having  generally  described  this  disclosure,  a  further  understanding  can  be  obtained  by  reference to certain specific examples illustrated below which are provided for purposes of illustration  only and are not intended to be all inclusive or limiting unless otherwise specified.  EXAMPLES  [0252] According  to  the present  invention,  the  following methods  can be used  to determine key  characterising  features  and parameters of  the wound dressings  and debridement  tools described  herein:  [0253] [Base Weight]  Base weight can be calculated using the following formulae:   
49    [0254] [Bulk Density]  Bulk density can be calculated using the following formula:    [0255] [Fluid Absorbency]  Fluid  absorbency  can  be  determined  in  accordance  with  BS  EN  13726‐1:2002;  Test  methods  for  primary wound dressings – Part 1: Aspects of absorbency, Section 3.2.  [0256] [Fluid Retention]  Fluid retention can be calculated using the following formulae:        A1 = Area of the dressing sample (cm2)  W1 = Dressing sample mass (g)  W3 = Dressing sample re‐weighed mass (g)    For fluid retention, the hydrated sample is placed onto a perforated metal sheet and a compression  load (a weight equivalent to 40 mmHg) is applied to the sample for 1 minute. Any unbound liquid is  allowed to drain, the sample is then re‐weighed (W3).  [0257] [Lateral Wicking Distance] 
50    Lateral wicking distance can be determined in accordance with ISO 9073‐6:2000 ‘Textiles – Test methods  for nonwovens – Part 6: Absorption’.  [0258] [Absorption Under Compression]  This in‐vitro test method for determining ‘absorption under compression’ was carried out based upon  standard  Pharmacopoeia  method  (BP  1993,  Volume  II, Appendices A222, Appendix  XX,  T. Water  Retention Capacity). The method has been developed further to differentiate a dressing’s ability to  retain and  lock away fluid when compression  is applied. Based on the measurements taken  in this  test, the GSM can be calculated for each sample.  The area [A1] of the dressing sample is 25cm2. This area is used to calculate the weight required to  exert 40mmHg of compression over the dressing pad.  The test sample is weighed [W1] and placed onto a perforated plate within absorption container. A  compression  load (a weight equivalent to 40 mmHg as commonly applied with a high compression  bandage  therapy)  is  applied  evenly  over  the  surface  of  the  test  sample. Warmed  hydrating  fluid  (Solution A at 37°C ±2°C)  is added  to  the container at a volume  such  that  the perforated plate  is  covered. Samples are then incubated for 24 hours at 20°C(±2°C). After incubation, the hydrating fluid  is drained off prior to removing the weights. Each sample is removed from the solution and the sample  is weighed again [W2].  Absorption under compression can subsequently be determined using the following formula:    [0259] [Dimensional Shrinkage]  This in‐vitro test method for determining ‘dimensional shrinkage’ was carried out based upon BS ISO  1817:2015 ‘Rubber Vulcanized or Thermoplastic‐Determination of the Effect of Liquids’, although the  method has been developed further. This in‐vitro test method was carried out by measuring the dry  dimensions [L1, W1] and area [A1], hydrating each sample with an excess of Solution A (ref: BS EN  13726‐1:2002 Test methods  for primary wound dressings – Part 1: Aspects of absorbency, Section  3.2.2.3) until fully hydrated, then measuring the wet dimensions [L2, W2] and area [A2] and calculating  the  percentage  shrinkage.  All  samples  cut  using  a  standard  5x5cm  cutting  die.  Accordingly,  dimensional shrinkage (in the machine direction) can be calculated using the following formula: 
51      The same  formula can be used  to determine dimensional shrinkage  in  the  transverse direction by  replacing the [L1] and [L2] values with [W1] and [W2].  [0260] [Wet Tensile Strength]  Wet tensile strength can be determined  in accordance with the test method provided  in ISO 9073‐ 3:1989;  Textiles  –  Test  method  for  nonwovens  –  Part  3:  Determination  of  tensile  strength  and  elongation.  [0261] [Dry tensile strength]  Wet tensile strength can be determined  in accordance with the test method provided  in ISO 9073‐ 3:1989;  Textiles  –  Test  method  for  nonwovens  –  Part  3:  Determination  of  tensile  strength  and  elongation.  [0262] [Lap Draft]  Lap Draft is defined as:    Draft can be expressed as a ratio or percentage increase factor.  [0263] [Needle Punch Density]  Needle Punch density is defined as:    Where: 
52        EXAMPLE 1  Ink Formulations  [0264] Materials and Methods  (a) Cetyl  alcohol  and  oleic  acid  (Priolene  6907  and  Super  Refined™  Oleic  Acid  NF)  were  received as samples from CRODA Europe Ltd.  (b) Sodium cocoamphoactetate (Dehyton MC) was supplied as a sample from BASF.  (c) Tetrasodium  EDTA,  glycerol  and  industrial  denatured  alcohol  (IDA)  (containing  96%  ethanol) were obtained from a commercial source.   (d) AQUACEL® EXTRA dressings are commercially available from ConvaTec Ltd.  [0265] Three formulations   Table 1    Concentration in Ink (% w/w)  Component  Nominal  55T  2.8 g/m2  Oleic acid  4.6054  7.0487  9.2999  Sodium Cocoamphoacetate  3.6345  5.5627  7.3393  Tetrasodium EDTA  1.3284  2.0332  2.6826  Glycerol  69.6324  65.7236  62.1222  IDA  20.7993  19.6317  18.5560  [0266] The order of addition was controlled for the above formulations. The glycerol was mixed with  the solvent (IDA) followed by the addition of oleic acid. Sodium cocoamphoacetate and EDTA were  then added followed by sonication, if required.   [0267]   Table 2  Ink                                                      Compound                                        Concentration in Ink (% w/w)  (w/w) 55T  Oleic Acid                                          7.0487
53    Sodium Cocoamphoacetate          5.5627 Tetrasodium EDTA                           2.0332 2.8 g m‐2 Oleic Acid 4.4537  Sodium Cocoamphoacetate 3.5148  Tetrasodium EDTA 1.2847  Nominal Oleic Acid 2.7310  Sodium Cocoamphoacetate 2.1552  Tetrasodium EDTA 0.8023    Screen Printing Specification  [0268] To prepare  the  screen‐printed dressings,  the  screen was  clamped  into place on a  screen‐ printing rig and a 2.6 kg weight was added on top of the squeegee to provide an appropriate pressure.  Samples were printed with a Hunt the Moon 55T thread count screen having a 1mm diameter dot  pattern. A 10x10 cm AQUACEL® Extra dressing was placed onto the loading tray, which is moved under  the screen with a bottom switch. Approximately 5 ml of ink formulations were poured onto the screen  between the squeegee and open pattern. An upper switch moved the squeegee across the screen,  pushing  ink through the mesh. The mass deposited equated to 0.15 g per 10 x 10 cm dressing (15  g/m2). Samples were left to dry for 24 hours, 2x2 cm squares were then cut from the 10x10 cm printed  samples and tested using the simulated non‐viable matter model described below (cf Efficacy Testing).  Efficacy Testing   [0269] The abovementioned formulations wre tested for efficacy in a simulated biofilm/non‐viable  material test model. This model measures the ability of the test formulations to disrupt and loosen an  artificial  substance  designed  to  mimic  biofilm  and  slough.  The  key  components  included  in  the  simulated biofilm/non‐viable material wound matrix are set out below in Table 3.  Table 3  Materials  % w/w  Deionised water  44.338  Sodium propylparaben  0.112  Gelatin type A  0.5  Sodium alginate  1.75  Hydrolysed collagen  1  Hydrolysed keratin 20% solution  1  Pooled Human plasma  3  Microcrystalline cellulose  0.3  Xanthan gum pre‐mix  25.2  Deactivated yeast slurry  20 
54    Crystal violet 0.26% w/w solution  2.5  Sodium hydroxide 10% solution  0.3  [0270] The proteins, polysaccharides, and water mimic the hydrated EPS matrix found in biofilm, and  the deactivated yeast represents the cellular debris present  in  inflammatory wounds. Crystal violet  was incorporated into the substrate to enable the quantification of efficacy.   [0271] To prepare the simulated biofilm/non‐viable matrix for testing, 100 ml of liquid substrate was  warmed to room temperature and spread across a cellulose acetate sheet to a wet thickness of 1.5  mm. The substrate film was soaked in 1.5% w/w calcium chloride solution for 18 hours. This enabled  calcium ions to penetrate and bind to the alginate polymers in the substrate, causing gelation. This  mimicked the ionic bridging between divalent cations and EPS polymers in biofilm. The substrate gel  was removed from the calcium chloride and rinsed with deionised water.   [0272] To prepare the dressings for testing, the formulations detailed  in Table 1 were prepared at  their corresponding concentrations on a %w/w basis.  A screen was clamped into place on a screen‐ printing rig and a 2.6 kg weight was added on top of the squeegee to provide an appropriate pressure  (corresponding  to  15  g/m2).  A  10x10  cm  AQUACEL®  Extra  dressing  (commercially  available  from  ConvaTec) was then placed onto the  loading tray, which  is moved under the screen with a bottom  switch. Approximately 5 ml of ink formulation was poured onto the screen between the squeegee and  open pattern. An upper switch moved the squeegee across the screen, pushing ink through the mesh.   [0273] Once prepared, the printed dressings were hydrated with 1 ml Test Solution A according to BS  EN 13726‐1:2002. Test Solution A  is an artificial exudate. Finally, the dressings with Test Solution A  were placed onto the substrate prepared above and incubated at 37˚C for 18 hours.   [0274] “Biofilm” disruption was characterised by the change in colour of the dressings resulting from  absorption of the stained material. This was quantified by extraction of the crystal violet stain from  the dressings. Dressings were removed from the substrate, added to 2 ml of 33% acetic acid and the  crystal violet stain extracted for 30 minutes on a roller mixer. The absorbance of each solution was  read at 595 nm.  Results  [0275] The data is presented in Figures 8 and 9.  
55    [0276] Figure 8  illustrates the relationship between the mass of AQUACEL Clean excipients (g) per  side of a 10x10 cm sample when different surface areas are covered and the efficacy of these samples  on the simulated non‐viable matter model compared to an AQUACEL Extra control.  [0277] Figure 9 illustrates the relationship between the mass of formulation excipients (g) per side of  a  10x10  cm  sample  when  printed  with  a  high  (55T),  medium  (2.8  g/m2)  and  low  (Nominal)  concentration  ink,  and  the  efficacy  of  these  samples  on  the  simulated  non‐viable  matter  model  compared to an AQUACEL Extra control.  [0278] It can be seen that a quadratic relationship (R2 = 0.86) exists between the mass of excipients  added and efficacy on the simulated non‐viable matter model. Efficacy  increases with  the mass of  excipients until approximately 0.014g per side of a 10x10cm dressing (or 2.8 g/m2 when printed on  both sides), where the data levels off, with the start of a potential decrease. Based upon this data, the  optimum ink area coverage is therefore 10%. Increasing the area to 20% does not increase efficacy  compared to 10% coverage (P = 0.870), but does have an increased drying time and wastage/cost of  materials. There is also a large observable decrease in mass of ink added and efficacy between 10%  and 8% coverage (P = 0.014).  [0279] There  was  no  statistically  significant  difference  in  efficacy  between  formulation  samples  printed with 55T medium  ink and 2.8 g/m2  ink (P = 1.000), despite the difference  in concentration.  This demonstrates how efficacy plateaus after 2.8 g/m2 of excipients (when both sides are printed) is  reached.  There was  also  no  significant  difference  between  the  higher  concentration  ink  and  the  nominal  ink  (P  =  0.207).  However,  it  is  lower,  and  when  the  P‐values  between  the  two  higher  concentrations and the highest and  lowest concentration are compared,  it can be justified that the  2.8 g/m2 concentration ink should be used over the nominal concentration.  EXAMPLE 2  [0280] Prototypes printed with glycerol‐based inks were found to take up to three days to “dry”. The  ink deposits do not truly dry, they remain liquid because glycerol is a non‐volatile humectant. A better  definition  is  that  ink  stops  visibly  transferring  onto  any  other  surface  it  encounters.  This  can  be  understood as the migration of the liquid residue into the voids within the dressing fabric as opposed  to remaining on the surface of the fabric as initially deposited. Changing the diameter of the printed  dots in the pattern will increase the relative surface area of ink and will more closely match the size of  the voids within  the  fabric. Therefore,  it  is hypothesised  that decreasing  the diameter of  the dots  without having to decrease the open area (area covered by ink) may decrease the drying time. 
56    [0281] Three screens were made using 55T mesh and 1 mm, 1.5 mm and 2 mm diameter dot patterns  covering  approximately  10%  of  the  sample  area.  10x10  cm  AQUACEL®  Extra  samples  were  then  printed using these screens and the medium concentration ink from Table 4, see Figure 10.  [0282] Samples were left to dry for 18 hours. The 1 mm dot samples were completely dry and did not  transfer ink onto an inert surface. As the dot size increased, the ‘wetter’ the samples still felt, and the  more ink was transferred when gently pressed onto a solid surface. This shows that decreasing the  diameter of the dots printed onto dressings does decrease drying time.    [0283] These samples were then tested on the simulated non‐viable matter model, Figure 10 shows  that the dot size does not affect the efficacy of AQUACEL® Clean prototypes when the area covered  remains  the  same. However,  the  variability  of  efficacy  results  did  reduce with  a  reduction  in  dot  diameter.  EXAMPLE 3  [0284] A substance is applied to the surface of the dressing fabric using a screen‐printing process (see  Figure 11). Following printing, the volatile solvent present in the substance requires removal by heat  before  the  dressing  can  be  processed  further,  e.g.,  slitting  and  packaging.  Removing  the  volatile  solvent increases the viscosity on the remaining ink and reduces its mobility. An air knife using air at  ambient temperature was trialled with the aim of reducing the proportion of ink on the surface of the  dressing, by forcing it further into the voids within the fabric, before the heated solvent‐evaporation  process.  It was envisaged that this process would result in lower subsequent losses of the substance  from  the  substrate  material  due  to  transfer  onto  contact  surfaces  in  downstream  processing  equipment and onto final packaging.  [0285] Printed dressings were produced, and the amount of ink transferred onto contacting surface  was  measured  either  by  weight  or  by  using  a  coloured  ink  where  the  amount  transferred  was  quantified by imaging software. Weights were used facilitate transfer of the ink to the paper and to  mimic conditions the printed dressing may see during processing, rewinding, storage etc.  [0286] A pilot plant was prepared where the following settings could be manipulated: compressed  air pressure  (0‐90psi), height of  the  air  knife  above  the dressing  (4cm  – 15cm)  and  speed of  the  dressing moving below the air knife (20‐100, 0.08‐1.87cm/sec). A range of air knife settings were used  and assessed during the development of the test method.  [0287] The experimental method involved the following qualitative and quantitative steps: 
57    (a) Print dressing (weigh dressing pre and post printing)  (b) Apply air knife to printed substance site  (c) Place dressing print side down onto paper (pre‐weighed)  (d) Add a known force for a set time  (e) Remove the force and dressing from the paper  (f) Reweigh the paper and analyse the paper for weight change and % area covered by  the ink.  [0288] Transfer onto Bristol paper with coloured ink ‐ Visualisation with ImageJ software  [0289] Bristol paper  (Exacompta  13306E; 210x297 A4) proved  to be  a high‐quality white  paper with a homogenous texture and produced good quality transfers:  [0290] Dressings (AQUACEL® Extra™) were printed with a methylene blue ink mixture (1mg/g) and  subjected  to  different  air  knife  settings  before  transferring  the  ink  to Bristol  paper  using  a  300g  Perspex sheet weight for 30 seconds. The air knife settings are provided below:  (a) Max air knife = 90psi air pressure, height above the dressing = 4cm, speed setting = 0.08  cm/sec  (b) Medium air knife = 50psi air pressure, height above the dressing = 9cm, speed setting =  0.19 cm/sec  (c) Min air knife = 10psi air pressure, height above the dressing = 15cm, speed setting = 1.87  cm/sec  [0291] The mass differential of the Bristol paper before and after ink transfer was assessed, as was  the transferred ink % area. The ink transfer samples on Bristol paper were photographed using a digital  camera  (Canon EOSM50)  in  the  Just Normlicht Basic Color Viewing cabinet  (Asset  ID 1307) on  the  daylight setting. The Photographs were analysed using ImageJ software for percentage area and total  area. The ImageJ software requires the following steps to capture the image and quantify the coverage  of the transferred ink:  (a) Step 1 Capture image   (b) Step 2 Maximise view of image  (c) Step 3 Define maximum test area that is free from aberrations  (d) Step 4 Improve image quality  (e) Step 5 Select optimum colour channel  (f) Step 6 Set threshold  (g) Step 6 Analyse 
58    When comparing photographs within the same experiment the same settings were used e.g. threshold  values, so as provide comparable data.  [0292] Up to 10mg of ink was transferred with and without the air knife. Weight change of the Bristol  paper was found to be higher when the minimum air knife setting and where no air knife was used,  relative to the use of the maximum and medium settings, as was transferred ink % area (see Figures  12 and 13).   [0293] Additional  experiments  were  run  using  the  same  protocol,  where  either  no  air  knife  or  maximum  air  knife  settings were  used  to  represent  the  extremes  of  the  deposition  process.    10  replicates were used for each setting to increase confidence in the data. Weight change of the Bristol  paper was found to be higher when no air knife was used relative to the use of the maximum settings,  as was transferred ink % area (see Figures 14 and 15).   [0294] An analysis of the resulting depth of ink deposition from each of the air knife settings produced  the results tabulated below (see also Figure 15).  Average  Ink  Average Dressing  Depth (mm) Width (mm) % Depth No air knife 0.331286 2.495 13.27798 Min air knife 0.324333 2.265 14.31935 Med air knife 0.4255 2.476333 17.18266 Max air knife 0.4388 2.45 17.9102 [0295] Using fabric scissors a 1‐2mm wide section is cut from the dressing along the printed section  approximately 3‐4cm in length. This section of textile is then mounted onto a petri dish by placing the  edge of the section onto the petri dish so the edge is perpendicular to the petri dish, the ends of the  section are then taped to secure the textile in place. The sample is then viewed under a microscope  (Keyence  Microscope;  Model:  VHX‐6000;  Lens  =  VH‐Z00R/W/T)  using  the  transmitted  light  and  brought  into focus at 50x magnification by adjusting the microscope stage and brightness. Once  in  focus the printed section is identified, and the microscope is manually calibrated using a ruler. Once  calibrated the thickness of the textile is measured using the plane measurement function, followed by  the depth of the  ink using the one‐click measurement function with the perpendicular and parallel  functions. The depth of the ink is measured from the top surface of the textile to the bottom of the  ink deposit, and the width of the printed ink is measured from one edge of the ink deposit to the other  edge of the ink deposit. The ink depth and textile width are measured in millimetres. 
59    [0296] According to these results, a deposition depth of 13‐15 % of the total transverse cross‐section  of the substrate layer (using either the medium or maximum air knife settings) would result in less ink  transfer from the dressing material.  EXAMPLE 4  [0297] Comparative  studies  involving  Formulations  A‐F,  as  summarised  in  Table  5,  where  the  formulations  were  prepared  and  evaluated  for  their  transfer  performance  on  the  surface  of  a  carboxymethylcellulose based wound dressing  (AQUACEL® Extra™; Convatec Ltd) using alternative  printing techniques. A red dye was added to visualise the shapes of the dots produced by the various  processes.  [0298] Table 5  Formulation    A  No thickening agent, 20 wt% denatured ethanol, 3.5 wt% added water  Thickened with 4 wt% PEG 6000, comprises denatured ethanol and added  B  water  C  Thickened  with  Carbopol®  Ultrez  10;  no  denatured  alcohol,  no  added  water  D  Thickened  with  Carbopol®  Ultrez  10;  no  denatured  alcohol,  no  added  water, Na4EDTA pre‐mixed in the amphoteric surfactant  E  Thickened  with  Carbopol®  Ultrez  10;  viscosity  increased  by  reducing  amount of glycerol to 50 wt%; no denatured alcohol, no added water  Thickened with Carbopol® Ultrez 10; oleic acid to amphoteric surfactant  F  ratio reduced1 to 1.5:1; no denatured alcohol, no added water  [0299] The assessed printing techniques include the method of the invention (Examples 1‐1 to 1‐6),  Flat Screen printing (Examples 2‐1 to 2‐6), Gravure printing (Examples 3‐1 to 3‐6), Rotary Pad printing  (Examples 4‐1 to 4‐6) and Needle Dosing (Examples 5‐1 to 5‐6).  [0300] Process Methodology  [0301]  The  method  of  the  invention  used  a  system  as  depicted  in  Figure  18,  comprising  two  cylindrical  impression members  completely  encompassed with  a  laser  etched  3mm  thick  silicone  rubber foam sheet (RS Components; RS PRO White Rubber Sponge Sheet, 1m x 600mm x 3mm).   [0302] The substances were prepared using the components set out in Table 6.  [0303] Table 6  Ingredient  Source  Sodium Cocoamphoacetate  Amphosol 1C (Stepan Company, US)  Tetrasodium EDTA  Sigma Aldrich  
60    Oleic Acid  Sigma Aldrich   Glycerol  Sigma Aldrich   Poly(meth)acrylic Acid  Carbopol® Ultrez 10 (Lubrizol Corp)  Polyethylene Glycol   Sigma Aldrich  Industrial denatured alcohol  ‐  Deionised water  ‐  [0304] Formulation A  Ingredient  Concentration in Ink (% w/w)  Sodium Cocoamphoacetate  4.54  Tetrasodium EDTA  1.27  Oleic Acid  4.62  Polyethylene Glycol  4.00  Deionised water  3.50  Glycerol  63.19  Industrial denatured alcohol  18.88  TOTAL  100  [0305] Substance Preparation:  The  glycerol  was  mixed  with  the  solvent  (alcohol)  followed  by  the  anionic  surfactant  (sodium  oleate/oleic  acid),  and  the  solution  sonicated.  All  remaining  components  were  combined  and  sonicated if necessary  [0306] Table 7:  1‐1  2‐1  3‐1  4‐1  5‐1  Printability  EXCELLENT  EXCELLENT  GOOD  GOOD  GOOD  VERY  Print Consistency  EXCELLENT  EXCELLENT  FAIR  FAIR  GOOD  VERY  Resolution Tolerance  EXCELLENT  GOOD  POOR  POOR  GOOD  VERY  Coat Weight Range  EXCELLENT  EXCELLENT  GOOD  POOR  GOOD  VERY  Depth/Placement  GOOD  GOOD  FAIR  GOOD  FAIR  Speed  EXCELLENT  GOOD  EXCELLENT  EXCELLENT  FAIR  [0307] Formulation B  Ingredient  Concentration in Ink (% w/w)  Sodium Cocoamphoacetate  4.54  Tetrasodium EDTA  1.27  Oleic Acid  4.62  Deionised water  3.50  Glycerol  66.27  Industrial denatured alcohol  19.80 
61    TOTAL  100  [0308] Substance Preparation:  The  glycerol  was  mixed  with  the  solvent  (alcohol)  followed  by  the  anionic  surfactant  (sodium  oleate/oleic  acid),  and  the  solution  sonicated.  All  remaining  components  were  combined  and  sonicated if necessary  [0309] Table 8:  1‐2  2‐2  3‐2  4‐2  5‐2  Printability  EXCELLENT  EXCELLENT  GOOD  GOOD  GOOD  VERY  Print Consistency  EXCELLENT  EXCELLENT  FAIR  FAIR  GOOD  VERY  Resolution Tolerance  EXCELLENT  GOOD  POOR  POOR  GOOD  VERY  Coat Weight Range  EXCELLENT  EXCELLENT  GOOD  POOR  GOOD  VERY  Depth/Placement  GOOD  GOOD  FAIR  GOOD  POOR  Speed  EXCELLENT  GOOD  EXCELLENT  EXCELLENT  FAIR  [0310] Formulation C  Ingredient  Concentration in Ink (% w/w)  Sodium Cocoamphoacetate  20.93  Tetrasodium EDTA  6.20  Oleic Acid  22.87  Glycerin  49.50  Poly(meth)acrylic Acid  0.5  TOTAL  100  [0311] Substance Preparation:  In a baker fitted with propeller shaft and an electrical motor, Sodium Cocoamphoacetate was added  to Na4EDTA and mixed. The remaining components were added and mixed.     [0312] Table 9:  1‐3  2‐3  3‐3  4‐3  5‐3  Printability  EXCELLENT  EXCELLENT  GOOD  GOOD  FAIR  Print Consistency  EXCELLENT  EXCELLENT  FAIR  FAIR  GOOD  VERY  Resolution Tolerance  EXCELLENT  GOOD  POOR  POOR  GOOD  VERY  Coat Weight Range  EXCELLENT  EXCELLENT  GOOD  POOR  GOOD 
62    VERY  Depth/Placement  GOOD  GOOD  FAIR  GOOD  POOR  Speed  EXCELLENT  GOOD  EXCELLENT  EXCELLENT  FAIR  [0313] Formulation D  Ingredient  Concentration in Ink (% w/w)  Sodium Cocoamphoacetate  20.93  Tetrasodium EDTA  6.20  Oleic Acid  22.87  Glycerin  49.50  Poly(meth)acrylic Acid  0.5  TOTAL  100  [0314] Substance Preparation:  A 1L thick wall glass beaker along with the propeller blade shaft is weighed and recorded tare weight  of the beaker + shaft. Added 463.25 g of Glycerol and attached the shaft to the Electrox motor's Chuck  and arrest the mixing shaft tightly and the beaker sitting on a hot plate, arrested using a chain bracket.  Turned on the mixer and generate a vortex. Slowly added 3.00g of preweighed Carbopol Ultrez 10  towards the vortex, so the powder gets dispersed quickly in the glycerol. Continued stirring for 15 min  and turned on the hot plate to reach temperature to 75°C. Mixed for an additional 30 min. Added  9.48g of Oleic Acid, and 5.55g of Na4EDTA. Turned off heating, cooled to 60°C and added 18.73g of  Amphosol 1C and mixed  for another 60 min. Stopped mixing and  reweighed  the  total weight and  ensure that the formula weight is 500g (there was no loss of weight from evaporation).  [0315] Table 10:  1‐4  2‐4  3‐4  4‐4  5‐4  Printability  EXCELLENT  EXCELLENT  GOOD  FAIR  GOOD  VERY  Print Consistency  EXCELLENT  EXCELLENT  FAIR  FAIR  GOOD  VERY  Resolution Tolerance  EXCELLENT  GOOD  POOR  POOR  GOOD  VERY  Coat Weight Range  EXCELLENT  EXCELLENT  GOOD  POOR  GOOD  VERY  Depth/Placement  GOOD  GOOD  FAIR  GOOD  FAIR  Speed  EXCELLENT  GOOD  EXCELLENT  EXCELLENT  FAIR  [0316] Formulation E  Ingredient  Concentration in Ink (% w/w)  Sodium Cocoamphoacetate  3.75  Tetrasodium EDTA  1.11 
63    Oleic Acid  4.09  Glycerin  90.55  Poly(meth)acrylic Acid  0.50  TOTAL  100  [0317] Substance Preparation:   [0318] A  600mL  thick‐walled  glass  beaker  on  a  hot  plate  equipped with  a  propeller  blade  shaft  connected to an electrical motor was used for blending this SOAP formulation. Weighed in 452.75g of  Glycerol in the beaker and turned on the mixer. Dispersed 2.5g of Carbopol Ultrez 10. While stirring,  turned on the hot plate and raised the liquid temperature to 60°C and mixed for an additional 15 min.  Turned off heating and added 20.47g of Oleic Acid, 5.55g of Na4EDTA and 18.75g of Amphosol 1C.  Continued mixing for an additional 30 min and transferred the contents to a 16 Oz glass jar.  [0319] Table 11:  1‐5  2‐5  3‐5  4‐5  5‐5  Printability  EXCELLENT  EXCELLENT  GOOD  FAIR  GOOD  VERY  Print Consistancy  EXCELLENT  EXCELLENT  FAIR  FAIR  GOOD  VERY  Resolution Tolerance  EXCELLENT  GOOD  POOR  POOR  GOOD  VERY  Coat Weight Range  EXCELLENT  EXCELLENT  GOOD  POOR  GOOD  VERY  Depth/Placement  GOOD  GOOD  FAIR  GOOD  FAIR  Speed  EXCELLENT  GOOD  EXCELLENT  EXCELLENT  FAIR  [0320] Formulation F  Ingredient  Concentration in Ink (% w/w)  Sodium Cocoamphoacetate  3.75  Tetrasodium EDTA  1.11  Oleic Acid  4.09  Glycerin  90.55  Poly(meth)acrylic Acid  0.50  TOTAL  100  [0321] Substance Preparation:   [0322] A  600mL  thick‐walled  glass  beaker  on  a  hot  plate  equipped with  a  propeller  blade  shaft  connected to an electrical motor was used for blending this SOAP formulation. Weighed in 452.75g of  Glycerol in the beaker and turned on the mixer. Dispersed 2.5g of Carbopol Ultrez 10. While stirring,  turned on the hot plate and raised the liquid temperature to 60°C and mixed for an additional 15 min.  Separately, a 500 mL  jar equipped with a single rectangular blade shaft connected  to an electrical 
64    motor  is used to formulate a Na4EDTA/Sodium Cocoamphoacetate premix. 154.3g of Amphosol 1C  (Sodium Cocoamphoacetate, Stepan) was placed in the glass jar and turned on the mixer. Added 45.7g  of Na4EDTA and continued mixing and raised the temperature to 54°C. After 30 min, QS the lost wt.  with deionised water and mixed for an additional 10 min before removing the shaft and closing the  jar. Turned off heating and added 20.47g of Oleic Acid, 5.55g of Na4EDTA and 18.75g of Amphosol 1C.  Continued mixing for an additional 30 min and transferred the contents to a 16 Oz glass jar.  [0323] Table 12:    1‐6  2‐6  3‐6  4‐6  5‐6  Printability    EXCELLENT  EXCELLENT  GOOD  FAIR  GOOD    VERY  Print Consistancy  EXCELLENT  EXCELLENT  FAIR  FAIR  GOOD    VERY  Resolution Tolerance  EXCELLENT  GOOD  POOR  POOR  GOOD    VERY  Coat Weight Range  EXCELLENT  EXCELLENT  GOOD  POOR  GOOD    VERY  Depth/Placement  GOOD  GOOD  FAIR  GOOD  FAIR  Speed    EXCELLENT  GOOD  EXCELLENT  EXCELLENT  FAIR    [0324] The  results  of  the  printing  tests  are  illustrated  in  Figures  28,  29,  30,  31,  32  and  33.  The  inventive method was found to possess many advantages over comparable techniques known in the  art,  including  superior  printability,  print  consistency,  resolution  tolerance,  coat  weight  range,  depth/placement and speed.   [0325] Figure 18 Component List  (2)  Substrate  (7)  Reservoir  (8)  Pump  (9)  Transfer Member  (10)  Cells with outward facing aperture  (11)  Impression Member  (12)  Transfer Means  (13)  Channel Feeder  (14)  Squeegee Blade  (15)  Formulation impregnated and/or coated on substrate  [0326] The invention will be described in further detail in the following numbered embodiments. 
65    FIRST SET OF NUMBERED CLAUSES  1). A wound dressing or debridement tool, wherein the dressing or tool comprises one or more  substrate layers, wherein one or more substances are at least partially impregnated on a first  surface of at  least one of the substrate  layers, and wherein the one or more substances are  impregnated on the first surface of the substrate layer to a depth of from about 1% to about  50% of the total transverse cross‐section of the substrate layer.    2). The wound  dressing  or  debridement  tool  according  to  clause  1, wherein  the  one  or more  substances are impregnated on the first surface of the substrate layer to a depth of from about  5% to about 30% of the total transverse cross‐section of the substrate layer; preferably wherein  the one or more substances are  impregnated on the first surface of the substrate  layer to a  depth of from about 15% to about 20% of the total transverse cross‐section of the substrate  layer.    3). The wound dressing or debridement tool according to any one of clauses 1 and 2, wherein the  one or more substances are impregnated in a discontinuous configuration.    4). The wound dressing or debridement tool according to any one of clauses 1 to 3, wherein the at  least  one  substrate  layer  comprises  a material  selected  from:  fibres,  fabrics  or  yarns,  gels,  foams, films, plastics, resins, rubber, collagen, decellularized tissue or a combination thereof.    5). The  wound  dressing  or  debridement  tool  according  to  clause  4,  wherein  the  at  least  one  substrate  layer comprises a material selected from: fibres, fabrics or yarns, foams, films or a  combination thereof.     6). The wound dressing or debridement tool according to any one of clauses 1 to 5, wherein the at  least one substrate layer is a fabric material, preferably a nonwoven fabric material.     7). The wound dressing or debridement tool according to clause 6, wherein the fabric material is a  nonwoven  fabric  material  consisting  of  gel  forming  fibres  and/or  non‐gel  forming  fibres;   preferably wherein the fabric material is a nonwoven fabric material consisting of gel‐forming  fibres and non‐gel forming fibres; or wherein the fabric material is a nonwoven fabric material  consisting of gel‐forming fibres.    
66    ). The wound dressing or debridement tool according to any one of clauses 1 to 5, wherein the at  least one substrate layer is a foam material, preferably a polyurethane foam, a polypropylene  foam, a polyester foam or a polyvinyl alcohol (PVA) foam.    ). The wound dressing or debridement tool according to any one of clauses 1 to 8, wherein the at  least one substrate layer has a basis weight of about 50 – 400 gsm, preferably wherein the at  least one substrate layer has a basis weight of about 150 – 200 gsm.    0). The wound dressing or debridement tool according to any one of clauses 1 to 9, wherein the at  least one substrate layer has a thickness of about 0.5 – 20.0 mm; preferably wherein the at least  one substrate layer has a thickness of about 1.0 – 10.0 mm.    1). The wound dressing or debridement tool according to any one of clauses 1 to 10, wherein the  one or more substances are impregnated on the first surface of the substrate layer to a depth  of from about 100µm to about 500 µm of the total transverse cross‐section of the substrate  layer; preferably wherein the one or more substances is impregnated on the first surface of the  substrate layer to a depth of from about 200µm to about 400 µm of the total transverse cross‐ section of the substrate layer.    2). The wound dressing or debridement tool according to any one of clauses 1 to 11, wherein the  at least one substrate layer has a bulk density of about 40 – 80 kg/m3.    3). The wound dressing or debridement tool according to clauses 1 to 12, wherein the at least one  substrate layer has a fluid absorbency of about 0.15g/cm2 or more.    4). The wound dressing or debridement tool according to any one of clauses 1 to 13, wherein the  one or more substances are impregnated on about 1 % to about 20 % of the total surface area  of the first surface of the substrate layer; preferably wherein the one or more substances are  impregnated on about 5 % to about 15 % of the total surface area of the first surface of the  substrate layer.    5). The wound dressing or debridement tool according to any one of clauses 1 to 14, wherein the  one or more substances are at least partially impregnated on the first surface of the substrate  layer in discrete units, wherein the discrete unit surface area for each unit differs.    ). The wound dressing or debridement  tool according  to  clause 15, wherein  the discrete unit  surface area for each unit increases and decreases across an axis of the substrate layer surface  in a parabolic distribution.    ). The wound dressing or debridement tool according to any one of clauses 1 to 14, wherein the  one or more substances are at least partially impregnated on the first surface of the substrate  layer in discrete units, wherein the discrete unit surface area is equivalent for each unit.    ). The wound dressing or debridement tool according to clauses 1 to 17, wherein the dissolution  rate of the one or more substances is of from 10 to 90 % per day.     ). The wound dressing or debridement tool according to any one of clauses 1 to 18, wherein the  one or more substances  is selected from: a wound cleansing or debridement composition, a  medicament,  an  adhesive,  a  deodorant,  a  chelating  agent,  a  surfactant,  an  amphoteric  surfactant,  an  anionic  surfactant,  a  cationic  surfactant,  a  thickening  agent,  an  electrically  conductive  formulation,  a  thermoresponsive  agent,  an  exothermic  agent,  an  endothermic  agent, or a combination thereof.    ). The wound dressing or debridement  tool  according  to  clause 19, wherein  the medicament  comprises  one  or  more  agents  selected  from:  antimicrobials,  analgesics,  coagulants,  anti‐ inflammatories or a combination thereof.    ). The wound dressing or debridement tool according to any one of clauses 1 to 20, wherein the  one or more substances comprises a wound cleansing or debridement composition; preferably  wherein the composition comprises:  (i). a chelating agent;  (ii). an amphoteric surfactant;  (iii). an anionic surfactant; and  (iv). a thickening agent, wherein the thickening agent comprises at least one poly(meth)acrylic  acid and/or salt thereof.    ). The wound dressing or debridement tool according to clauses 1 to 21, wherein the one or more  substances comprises a non‐antimicrobial composition, said composition comprising (i) at least  about 50 wt% of a carrier which is glycerol, triglycerol, or a combination thereof, (ii) a solvent  which is one or more C1‐4 alcohol, and (iii) one or more excipients, wherein the weight ratio of  (i) to (ii) in the composition is from about 2:1 to about 5:1.    ). The wound dressing or debridement tool according to clauses 1 to 22, wherein the one or more  substance is applied in the form of a solid, a gel, a wax, a liquid, a suspension, or an emulsion;  preferably wherein the substance is applied in the form of a liquid.    ). The wound dressing or debridement tool according to any one of clauses 1 to 23, wherein the  one or more substrate  layers are selected from: an absorbent  layer, a transmission  layer, an  adhesive layer, a soluble medicated film layer, an odour‐absorbing layer, a spreading layer, a  keying  layer, a distribution  layer, a superabsorbent  layer or combinations thereof; preferably  wherein the one or more substrate layers is an absorbent layer.    ). The wound dressing or debridement tool according to any one of clauses 1 to 24, wherein the  wound dressing or debridement  tool  is of a monolayer construction, or wherein  the wound  dressing or debridement tool is of a multi‐layer construction; preferably wherein the multi‐layer  construction comprises one or more functional layers.    ). The wound dressing or debridement tool according to any one of clauses 1 to 24, wherein the  wound dressing or debridement tool is of a monolayer construction.    ). The wound dressing or debridement tool according to clause 25, wherein at least one substrate  layer is configured between two or more functional layers; preferably, wherein the one or more  functional layers are selected from: an absorbent layer, a transmission layer, an adhesive layer,  a support layer, a soluble medicated film layer, an odour‐absorbing layer, a spreading layer, a  keying layer, a protective layer, a packaging layer, an outer cover layer, a distribution layer, a  superabsorbent layer or combinations thereof.    ). The wound dressing or debridement tool according to any one of clauses 1 to 27, wherein at  least one substrate layer is a wound or epidermis contacting layer.    ). The wound dressing or debridement  tool according  to any one of  clauses 1  to 28, wherein  multiple substance(s) are applied to the at least one substrate layer.    ). The wound dressing or debridement tool according to any one of clauses 1 to 29, wherein two  or more substance(s) are applied to the first surface of the at least one substrate layer.    ). The wound dressing or debridement tool according to any one of clauses 1 to 30, wherein a  combination of substance(s) are applied to the first surface of the at least one substrate layer.    ). The wound dressing or debridement tool according to any one of clauses 1 to 31, wherein a  combination of substance(s) are applied to the first surface and a second surface of the at least  one substrate layer.    ). The wound dressing or debridement tool according to any one of clauses 1 to 28, wherein one  substance is applied to the at least one substrate layer.    ). The wound dressing or debridement tool according to any one of clauses 1 to 33, wherein the  at  least one substrate  layer comprises a second surface opposite the first surface, preferably   wherein  the  second  surface  opposite  the  first  surface  comprises  the  same  substance(s)  impregnated at the same depth as the first surface.    ). The wound dressing or debridement  tool according  to any one of  clauses 1  to 34, wherein  different substances are applied to the first surface and a second surface of the at  least one  substrate layer.    ). The wound dressing or debridement  tool according  to clauses 1  to 35, wherein  the mass of  substance comprised  in the at  least one substrate  layer  is of from about 0.10 to about 50.00  g/m2 per  surface; preferably wherein  the mass of  substance  comprised  in  the  at  least one  substrate layer is of from about 0.5 to about 20.00 g/m2 per surface.    ). A method of applying one or more substance(s) to one or more substrate  layers of a wound  dressing or debridement  tool according  to any one of clauses 1  to 36, wherein  the method  comprises:  (a) applying one or more substances to a first surface of at least one of the substrate layers;  (b) applying a compressed source gas via a gas feed to the first surface of the substrate layer;  (c) optionally applying at least one drying means to the first surface of the substrate layer.    ). The  method  according  to  clause  37,  wherein  according  to  step  (b)  the  substrate  layer  is  conveyed  in a machine direction at a  rate of about 0.01  to about 35.00  cm/sec; preferably  according to step (b) the substrate layer is conveyed in a machine direction at a rate of about  0.05 to about 20 cm/sec.    ). The method according to any one of clauses 37 and 38, wherein the one or more substances  are applied to the first surface of the substrate layer by a printing process; preferably wherein  the printing process  is a  screen printing process, a gravure printing process, a  soft gravure  printing process, a rotary pad printing process or a needle dosing process.    ). The method according to any one of clauses 37 to 39, wherein the compressed gas feed is an  air knife.    ). The method according to any one of clauses 37 to 40 wherein the compressed gas feed outlet  is positioned at a height of about 0.1cm to about 100cm above the first surface of the substrate  layer; preferably wherein the compressed gas feed  is positioned at a height of about 1cm to  about 30cm above the first surface of the substrate layer.    ). The method according to any one of clauses 37 to 41, wherein the source gas is selected from:  air, helium, nitrogen, oxygen, hydrogen, argon, nitrogen oxide or combinations thereof.    ). The method according to any one of clauses 37 to 42, wherein the source gas is a filtered source  gas.    ). The method according to any one of clauses 37 to 43, wherein the pressure of the compressed  gas feed is from greater than about 0 to about 150 psi; preferably wherein the pressure of the  compressed gas feed is from about 40 to about 100 psi.    ). The  method  according  to  any  one  of  clauses  37  to  44,  wherein  the  temperature  of  the  compressed gas feed is from about 0 to about 100 oC; preferably wherein the temperature of  the compressed gas feed is from about 5 to about 30 oC.    46). A system for applying one or more substance(s) to one or more substrate  layers of a wound  dressing or debridement tool according to the method of clauses 37 to 45.    47). Use of  the wound dressing or debridement  tool according  to any one of clauses 1  to 36  to  prevent  or  minimise  slough  accumulation  in  a  wound  or  to  de‐slough  a  wound,  the  use  comprising contacting said wound dressing or debridement tool with said wound or contacting  said wound with said wound dressing or debridement tool, preferably wherein the wound is a  chronic wound, acute wound, or burn.    SECOND SET OF NUMBERED CLAUSES    1). A wound dressing or debridement tool, wherein the dressing or tool comprises one or more  substrate layers, wherein one or more substances are at least partially impregnated or coated  on a first surface of at least one of the substrate layers, and wherein the one or more substances  are at least partially impregnated or coated on about 1 % to about 20 % of the total surface area  of the first surface of the substrate layer.    2). The wound  dressing  or  debridement  tool  according  to  clause  1, wherein  the  one  or  more  substances are at least partially impregnated or coated in a discontinuous configuration.    3). The wound dressing or debridement tool according to any one of clauses 1 or 2, wherein the  one or more substances are at least partially impregnated or coated on about 5 % to about 15  % of the total surface area of the first surface of the substrate layer; preferably wherein the one  or more substances are at least partially impregnated or coated on about 8 % to about 12 % of  the total surface area of the first surface of the substrate layer.    4). The wound dressing or debridement tool according to any one of clauses 1 to 3, wherein the  one or more substances are at least partially impregnated or coated on the first surface of the  substrate layer in discrete units, wherein the discrete unit surface area for each unit differs.    5). The  wound  dressing  or  debridement  tool  according  to  clause  4,  wherein  the  discrete  unit  surface area for each unit increases and decreases across an axis of the substrate layer surface  in a parabolic distribution.   
72    ). The wound dressing or debridement tool according to any one of clauses 1 to 3, wherein the  one or more substances are at least partially impregnated or coated on the first surface of the  substrate layer in discrete units, wherein the discrete unit surface area is equivalent for each  unit.    ). The wound dressing or debridement tool according to any one of clauses 1 to 6, wherein the  one or more substances are at least partially impregnated or coated on the first surface of the  substrate layer in discrete units of from 0.08 mm2 to about 20.00 mm2; preferably wherein the  one or more substances are at least partially impregnated or coated on the first surface of the  substrate layer in discrete units of from 0.60 mm2 to about 1.75 mm2.    ). The wound dressing or debridement tool according to any one of clauses 1 to 7, wherein the at  least  one  substrate  layer  comprises  a material  selected  from:  fibres,  fabrics  or  yarns,  gels,  foams, films, plastics, resins, rubber, collagen, decellularized tissue or a combination thereof.    ). The  wound  dressing  or  debridement  tool  according  to  clause  8,  wherein  the  at  least  one  substrate layers comprises a material selected from: fibres, fabrics or yarns, foams, films or a  combination thereof.     0). The wound dressing or debridement tool according to any one of clauses 1 to 9, wherein the at  least one substrate layer is a fabric material, preferably a nonwoven fabric material.   1). The wound dressing or debridement tool according to clause 10, wherein the fabric material is  a  nonwoven  fabric material  consisting  of  gel  forming  fibres  and/or  non‐gel  forming  fibres;   preferably wherein the fabric material is a nonwoven fabric material consisting of gel‐forming  fibres and non‐gel forming fibres; or wherein the fabric material is a nonwoven fabric material  consisting of gel‐forming fibres.   2). The wound dressing or debridement tool according to any one of clauses 1 to 9, wherein the at  least one substrate layer is a foam material, preferably a polyurethane foam, a polypropylene  foam, a polyester foam or a polyvinyl alcohol (PVA) foam.    ). The wound dressing or debridement tool according to clauses 1 to 12, wherein the at least one  substrate layer has a basis weight of about 50 – 400 gsm, preferably wherein the at least one  substrate layer has a basis weight of about 150 – 200 gsm.    ). The wound dressing or debridement tool according to clauses 1 to 13, wherein the at least one  substrate  layer has a thickness of about 0.5 – 20.0 mm; preferably wherein the at  least one  substrate layer has a thickness of about 1.0 – 10.0 mm.    ). The wound dressing or debridement tool according to clauses 1 to 14, wherein the at least one  substrate layer has a surface energy of about 45 to about 1000 mJ/m2.     ). The wound dressing or debridement tool according to clauses 1 to 15, wherein the one or more  substances are impregnated on the first surface of the substrate layer to a depth of from about  1% to about 50% of the total transverse cross‐section of the substrate layer; preferably wherein  the one or more substances are  impregnated on the first surface of the substrate  layer to a  depth of from about 15% to about 20% of the total transverse cross‐section of the substrate  layer.    ). The wound dressing or debridement tool according to clauses 1 to 16, wherein the at least one  substrate layer has a bulk density of about 40 – 80 kg/m3    ). The wound dressing or debridement tool according to clauses 1 to 17, wherein the at least one  substrate layer has a fluid absorbency of about 0.15g/cm2 or more.    ). The wound dressing or debridement tool according to clauses 1 to 18, wherein the dissolution  rate of the one or more substances is of from 10 to 90 % per day.     ). The wound dressing or debridement tool according to any one of clauses 1 to 19, wherein the  one or more substances  is selected from: a wound cleansing or debridement composition, a  medicament,  an  adhesive,  a  deodorant,  a  chelating  agent,  a  surfactant,  an  amphoteric  surfactant,  an  anionic  surfactant,  a  cationic  surfactant,  a  thickening  agent,  an  electrically  conductive  formulation,  a  thermoresponsive  agent,  an  exothermic  agent,  an  endothermic  agent, or a combination thereof.    ). The wound dressing or debridement  tool  according  to  clause 20, wherein  the medicament  comprises  one  or  more  agents  selected  from:  antimicrobials,  analgesics,  coagulants,  anti‐ inflammatories, or a combination thereof.    ). The wound dressing or debridement tool according to clauses 1 to 21, wherein the one or more  substances comprises a wound cleansing or debridement composition; preferably wherein the  composition comprises:  (i). a chelating agent;  (ii). an amphoteric surfactant;  (iii). an anionic surfactant; and  (iv). a thickening agent, wherein the thickening agent comprises at least one poly(meth)acrylic  acid and/or salt thereof.    ). The wound dressing or debridement tool according to clauses 1 to 22, wherein the one or more  substances comprises a non‐antimicrobial composition, said composition comprising (i) at least  about 50 wt% of a carrier which is glycerol, triglycerol, or a combination thereof, (ii) a solvent  which is one or more C1‐4 alcohol, and (iii) one or more excipients, wherein the weight ratio of  (i) to (ii) in the composition is from about 2:1 to about 5:1.    ). The wound dressing or debridement tool according to clauses 1 to 23, wherein the one or more  substance is applied in the form of a solid, a gel, a wax, a liquid, a suspension, or an emulsion;  preferably wherein the substance is applied in the form of a liquid.    ). The wound dressing or debridement tool according to any one of clauses 1 to 24, wherein the  one or more substrate  layers are selected from: an absorbent  layer, a transmission  layer, an  adhesive layer, a soluble medicated film layer, an odour‐absorbing layer, a spreading layer, a  keying  layer, a distribution  layer, a superabsorbent  layer or combinations thereof; preferably  wherein the one or more substrate layers is an absorbent layer.    ). The wound dressing or debridement tool according to any one of clauses 1 to 25, wherein the  wound dressing or debridement  tool  is of a monolayer construction, or wherein  the wound  dressing or debridement tool is of a multi‐layer construction; preferably wherein the multi‐layer  construction comprises one or more functional layers.    ). The wound dressing or debridement tool according to any one of clauses 1 to 26, wherein the  wound dressing or debridement tool is of a monolayer construction.    ). The wound dressing or debridement tool according to clause 27, wherein at least one substrate  layer is configured between two or more functional layers; preferably, wherein the one or more  functional layers are selected from: an absorbent layer, a transmission layer, an adhesive layer,  a support layer, a soluble medicated film layer, an odour‐absorbing layer, a spreading layer, a  keying layer, a protective layer, a packaging layer, an outer cover layer, a distribution layer, a  superabsorbent layer or combinations thereof.    ). The wound dressing or debridement tool according to any one of clauses 1 to 28, wherein at  least one substrate layer is a wound or epidermis contacting layer.    ). The wound dressing or debridement  tool according  to any one of  clauses 1  to 29, wherein  multiple substances are applied to the at least one substrate layer.    ). The wound dressing or debridement tool according to any one of clauses 1 to 30, wherein two  or more substance(s) are applied to the first surface of the at least one substrate layer.    ). The wound dressing or debridement tool according to any one of clauses 1 to 31, wherein a  combination of substances are applied to the first surface of the at least one substrate layer.    ). The wound dressing or debridement tool according to any one of clauses 1 to 29, wherein one  substance is applied to the at least one substrate layer.    ). The wound dressing or debridement tool according to any one of clauses 1 to 33, wherein the  at least one substrate layer comprises a second surface opposite the first surface.    ). The wound dressing or debridement tool according to any one of clauses 1 to 34, wherein the  second surface opposite the first surface comprises the same substance(s) impregnated at the  same depth as the first surface.    36). The wound dressing or debridement tool according to any one of clauses 1 to 35, wherein a  combination of substances are applied to the first surface and a second surface of the at least  one substrate layer.    37). The wound dressing or debridement  tool according  to any one of  clauses 1  to 34, wherein  different substances are applied to the first surface and a second surface of the at  least one  substrate layer.    38). The wound dressing or debridement  tool according  to clauses 1  to 37, wherein  the mass of  substance comprised  in the at  least one substrate  layer  is of from about 0.10 to about 50.00  g/m2 per  surface; preferably wherein  the mass of  substance  comprised  in  the  at  least one  substrate layer is of from about 0.5 to about 20.00 g/m2 per surface.    39). A method of applying one or more substance(s) to one or more substrate  layers of a wound  dressing or debridement  tool according  to any one of clauses 1  to 38, wherein  the method  comprises:  (a) applying one or more substances to a first surface of at least one of the substrate layers;  (b) optionally applying at least one drying means to the first surface of the substrate layer.    40). The method according to clause 39, wherein the one or more substances are applied to the first  surface of the substrate layer by a printing process; preferably wherein the printing process is  a screen printing process, a gravure printing process, a soft gravure printing process, a rotary  pad printing process or a needle dosing process.    41). A system for applying one or more substance(s) to one or more substrate  layers of a wound  dressing or debridement tool according to the method of clauses 39 and 40.    42). Use of  the wound dressing or debridement  tool according  to any one of clauses 1  to 38  to  prevent  or  minimise  slough  accumulation  in  a  wound  or  to  de‐slough  a  wound,  the  use  comprising contacting said wound dressing or debridement tool with said wound or contacting  said wound with said wound dressing or debridement tool, preferably wherein the wound is a  chronic wound, acute wound, or burn.    THIRD SET OF NUMBERED CLAUSES 
77    ). A method of applying one or more substance(s) to one or more substrate layers of an article,  wherein the method comprises:  (a) providing at  least one transfer means comprising an  impression member and a transfer  member, wherein the transfer member comprises one or more cells with outward facing  apertures, and wherein the transfer member is provided on the exterior of the impression  member;  (b) introducing  the  one  or  more  substance(s)  into  the  one  or  more  cells  of  the  transfer  member; and  (c) contacting the substrate layer with the transfer member as the substrate layer is conveyed  along a  transport path  in a machine direction, wherein  force applied by  the  impression  member to at  least the one or more cells comprised within the transfer member causes  the one or more substance(s) comprised within the one or more cells to transfer to the  substrate layer.    ). The method  according  to  clause 1, wherein  the one or more  cells of  the  transfer member  reversibly compress under force applied by the impression member to at least the one or more  cells in step (c) so as to cause the one or more substance(s) comprised within the one or more  cells to transfer to the substrate layer.   ). The method according to any one of clauses 1 or 2, wherein at  least two transfer means are  provided, each comprising an impression member and a transfer member, wherein each of the  transfer members comprise one or more cells with outward facing apertures and are provided  on the exterior of the impression members, and wherein the transfer means are positioned in  proximity  to  each  other  such  that  pressure  is  formed  on  each  transfer  member  by  the  corresponding impression members as the substrate layer is conveyed along a transport path  in a machine direction.  ). The method according to any one of clauses 1 to 3, wherein the transfer means consists of the  impression member and the transfer member, preferably wherein the transfer member  is  in  the form of a layer of the one or more cells.  ). The method according to any one of clauses 1 to 4, wherein the transport path of the substrate  layer in a machine direction comprises a vertical and/or horizontal configuration.     ). The method according  to any one of  clauses 1  to 5, wherein  the one or more  substance(s)  transferred to the substrate layer is at least partially impregnated within the substrate layer.    ). The method according to any one of clauses 1 to 6, wherein the transfer member(s) comprises  an elastomeric material; preferably wherein the transfer member(s) consists of an elastomeric  material.    ). The method according to any one of clauses 1 to 7, wherein the transfer member(s) have a  Shore A hardness value of from about 5 to about 30.  ). The method according  to any one of  clauses 1  to 8, wherein  the  transfer member(s) has a  density of from about 100 to about 500 g/cm3.  0). The method according to any one of clauses 1 to 9, wherein the transfer member(s) have a  compressive stress 40% strain of from about 30 to about 150 KPa.  1). The method according  to any one of clauses 1  to 10, wherein  the  transfer member(s) has a  compression set value (22 hours @ 70oC) of about 20% or less.  2). The method according  to any one of clauses 1  to 11, wherein  the  transfer member(s) has a  tensile strength of about 0.5 N/mm2 or more.  3). The method according to any one of clauses 1 to 12, wherein the transfer member(s) has an  elongation to failure of at least about 80%.  4). The method according to any one of clauses 1 to 13, wherein at least one of the substrate layers  comprises a material selected from : fibres, fabrics or yarns, gels, foams, films, plastics, resins,  rubber, or a combination thereof.  5). The method according to clause 14, wherein at  least one of the substrate  layers comprises a  material  selected  from  the  group  consisting  of:  fibres,  fabrics  or  yarns,  foams,  films  or  a  combination thereof.   ). The method according to any one of clauses 1 to 15, wherein at least one of the substrate layers  is a fabric material, preferably a nonwoven fabric material.   ). The method according to clause 16, wherein the fabric material comprises gel‐forming fibres,  preferably chemically modified cellulosic fibres, and/or cellulosic fibres.   ). The method according to any one of clauses 1 to 17, wherein at least one of the substrate layers  is a foam material, preferably a polyurethane foam, a polypropylene foam, a polyester foam or  a polyvinyl alcohol (PVA) foam.    ). The method according to any one of clauses 1 to 18, wherein the one or more substance(s) is  selected from: one or more of a medicament, an adhesive, a deodorant, a chelating agent, a  surfactant, an amphoteric surfactant, an anionic surfactant, a cationic surfactant,  a thickening  agent, an electrically conductive formulation, a thermoresponsive agent, an exothermic agent,  an endothermic agent, or a combination thereof.    ). The method according to clause 19, wherein the medicament comprises one or more agents  selected  from:  antimicrobials,  analgesics,  coagulants,  anti‐inflammatories  or  a  combination  thereof.    ). The method according to any one of clauses 1 to 20, wherein the one or more substance(s)  comprises a wound cleansing or debridement composition, preferably wherein the composition  comprises:  (i). a chelating agent;  (ii). an amphoteric surfactant;  (iii). an anionic surfactant; and  (iv). a thickening agent, wherein the thickening agent comprises at least one poly(meth)acrylic  acid and/or salt thereof.    ). The method according to any one of clauses 1 to 20, wherein the one or more substance(s)  comprises a non‐antimicrobial composition, said composition comprising (i) at least about 50  wt% of a carrier which is glycerol, triglycerol, or a combination thereof, (ii) a solvent which is  one or more C1‐4 alcohol, and (iii) one or more excipients, wherein the weight ratio of (i) to (ii)  in the composition is from about 2:1 to about 5:1.    ). The method according to any one of clauses 1 to 22, wherein the one or more substance(s) is  applied in the form of a solid, a gel, a wax. a liquid, a suspension, or an emulsion; preferably  wherein the substance is applied in the form of a liquid.  ). The method according to any one of clauses 1 to 23, wherein the article is a medical article.  ). The method according  to  clause 24, wherein  the medical article  is  selected  from  the group  consisting of: a wound dressing, a debridement tool, an ostomy system, a compression article,  an  epidermal  dressing;  preferably  wherein  the  medical  article  is  a  wound  dressing  or  a  debridement tool.    ). The method according to any one of clauses 1 to 25, wherein the one or more substrate layers  are selected from: outer cover layer, an absorbent layer, a transmission layer, an adhesive layer,  a distribution layer, a soluble medicated film layer, an odour‐absorbing layer, a spreading layer,  a keying layer, a superabsorbent layer or combinations thereof.    ). The method according  to any one of clauses 1  to 26, wherein  the article  is of a monolayer  construction, or wherein  the article  is of a multi‐layer  construction, preferably wherein  the  multilayer construction comprises one or more functional layers; preferably, wherein the one  or  more  functional  layers  are  selected  from:  outer  cover  layer,  an  absorbent  layer,  a  transmission layer, an adhesive layer, a support layer, a distribution layer, a soluble medicated  film layer, an odour‐absorbing layer, a spreading layer, a keying layer, a superabsorbent layer  or combinations thereof.    ). The method according to clause 27, wherein at least one substrate layer is configured between  two  or  more  functional  layers;  preferably,  wherein  the  one  or  more  functional  layers  are  selected from: outer cover layer, an absorbent layer, a transmission layer, an adhesive layer, a  support layer, a distribution layer, a soluble medicated film layer, an odour‐absorbing layer, a  spreading layer, a keying layer, a superabsorbent layer or combinations thereof.    ). The method according to any one of clauses 1 to 28, wherein at least one substrate layer is a  wound or epidermis contacting layer.    ). The method according  to any one of clauses 1  to 29, wherein one substance  is applied to a  substrate layer.    ). The method according to any one of clauses 1 to 30, wherein multiple substances are applied  to a substrate layer.    ). The method according to any one of clauses 1 to 30, wherein the one or more substance(s) are  applied to a single surface of a substrate layer.    ). The method according to any one of clauses 1 to 30, wherein different substances are applied  to different surfaces of a substrate layer.    ). The method according to any one of clauses 1 to 30, wherein a combination of substances are  applied to a single surface of a substrate layer.    ). The method according to any one of clauses 1 to 30, wherein a combination of substances are  applied to multiple surfaces of a substrate layer.    ). A wound dressing or a debridement tool comprising at least one substrate layer, wherein the  substrate  layer  is at  least partially  impregnated or coated with one or more substance(s)  in  accordance with any one of clauses 1 to 35.    ). Use of the wound dressing or debridement tool according to clause 36 to prevent or minimise  slough accumulation in a wound or to de‐slough a wound, the use comprising contacting said  wound  dressing  or  debridement  tool  with  said wound  or  contacting  said wound with  said  wound dressing or debridement tool, preferably wherein the wound is a chronic wound, acute  wound, or burn.    ). A system for applying one or more substance(s) to one or more substrate layer(s) of an article  as defined in any one of clauses 1 to 35, wherein the system comprises:   (a) at  least one  transfer means comprising an  impression member and a  transfer member,  wherein the transfer member comprises one or more cells with outward facing apertures,  wherein the transfer member is provided on the exterior of the impression member, and  wherein the one or more cells are configured to be reversibly compressible under force  exerted by the impression member;  (b) at least one reservoir comprising the substance;  (c) a pump configured to draw the substance from the reservoir and introduce it into the one  or more cells of the transfer member;  (d) optionally a component configured to remove excess substance from the transfer member.    ). A  process  for  preparing  an  article  as  defined  in  any  one  of  clauses  1  to  35,  said  process  comprising, in order, the steps of:  (a) conveying a substrate layer along a transport path in a machine direction toward at least  one transfer means comprising an  impression member and a transfer member, wherein  the transfer member comprises one or more cells with outward facing apertures, wherein  the transfer member is provided on the exterior of the impression member, and wherein  the one or more cells are configured to be reversibly compressible under force exerted by  the impression member;  (b) contacting the substrate layer with the transfer member as the substrate layer is conveyed  along a  transport path  in a machine direction, wherein  force applied by  the  impression  member to at  least the one or more cells comprised within the transfer member causes  the one or more substance(s) comprised within the one or more cells to transfer to the  substrate layer;  (c) optionally adhering or affixing the substrate layer to one or more functional layers.    ).  The  process  according  to  clause  39,  wherein  the  article  is  of  a  multilayer  construction  comprising:  (a) the substrate layer comprising the one or more substance(s) configured as a wound or  epidermis contacting layer;  (b) at least one substrate layer comprising the one or more substance(s) adhered or affixed  to one or more additional functional layers that are configured as a wound or epidermis  contacting  layer, preferably wherein  the one or more additional  functional  layers are  selected  from  the  group  consisting  of:  an  absorbent  layer,  a  transmission  layer,  an  adhesive layer, a support layer, a soluble medicated film layer, an odour‐absorbing layer,  a spreading layer, a keying layer, a superabsorbent layer or combinations thereof.  [0327] The various embodiments described herein are presented only to assist in understanding and  teaching  the  claimed  features.  These  embodiments  are  provided  as  a  representative  sample  of  embodiments only, and are not exhaustive and/or exclusive. It is to be understood that advantages,  embodiments, examples, functions, features, structures, and/or other aspects described herein are  not to be considered limitations on the scope of the invention as defined by the claims or limitations  on equivalents to the claims, and that other embodiments may be utilised and modifications may be  made  without  departing  from  the  scope  of  the  claimed  invention.  Various  embodiments  of  the  invention may suitably comprise, consist of, or consist essentially of, appropriate combinations of the  disclosed elements,  components,  features, parts,  steps, means,  etc., other  than  those  specifically  described herein. In addition, this disclosure may include other inventions not presently claimed, but  which may be claimed in future. 
84   

Claims

CLAIMS  1). A wound dressing or debridement tool, wherein the dressing or tool comprises one or more  substrate layers, wherein one or more substances are at least partially impregnated or coated  on a first surface of at least one of the substrate layers, and wherein the one or more substances  are at least partially impregnated or coated on about 1 % to about 20 % of the total surface area  of the first surface of the substrate layer.    2). A wound dressing or debridement tool, wherein the dressing or tool comprises one or more  substrate layers, wherein one or more substances are at least partially impregnated on a first  surface of at  least one of the substrate  layers, and wherein the one or more substances are  impregnated on the first surface of the substrate layer to a depth of from about 1% to about  50% of the total transverse cross‐section of the substrate layer.    3). The wound dressing or debridement tool according to claim 1 or claim 2, wherein the one or  more substances are impregnated or coated in a discontinuous configuration.    4). The wound dressing or debridement tool according to any one of claims 1 to 3, wherein the at  least one  substrate  layer  is  a  fabric material, preferably  a nonwoven  fabric material, more  preferably a nonwoven fabric material consisting of gel forming fibres and/or non‐gel forming  fibres; or  wherein the at least one substrate layer is a foam material, preferably a polyurethane  foam, a polypropylene foam, a polyester foam or a polyvinyl alcohol (PVA) foam.    5). The wound dressing or debridement tool according to any one of claims 1 to 4, wherein the at  least one substrate layer has a basis weight of about 50 – 400 gsm, preferably wherein the at  least one substrate layer has a basis weight of about 150 – 200 gsm.    6). The wound dressing or debridement tool according to any one of claims 1 to 5, wherein the at  least one substrate layer has a thickness of about 0.5 – 20.0 mm; preferably wherein the at least  one substrate layer has a thickness of about 1.0 – 10.0 mm.    7). The wound dressing or debridement tool according to any one of claims 1 to 6, wherein the one  or more substances are  impregnated on the first surface of the substrate  layer to a depth of  from about 100µm to about 500 µm of the total transverse cross‐section of the substrate layer;  preferably wherein  the  one  or more  substances  is  impregnated  on  the  first  surface  of  the 
85    substrate layer to a depth of from about 200µm to about 400 µm of the total transverse cross‐ section of the substrate layer.    ). The wound dressing or debridement tool according to any one of claims 1 to 7 wherein the one  or more substances are  impregnated on the first surface of the substrate  layer to a depth of  from  about  5%  to  about  30%  of  the  total  transverse  cross‐section  of  the  substrate  layer;  preferably wherein  the one or more substances are  impregnated on  the  first surface of  the  substrate layer to a depth of from about 15% to about 20% of the total transverse cross‐section  of the substrate layer.    ). The wound dressing or debridement tool according to any one of claims 1 to 8, wherein the one  or more substances are impregnated or coated on about 1 % to about 20 % of the total surface  area of the first surface of the substrate layer, preferably wherein the one or more substances  are at least partially impregnated or coated on about 5 % to about 15 % of the total surface area  of the first surface of the substrate layer; more preferably wherein the one or more substances  are at least partially impregnated or coated on about 8 % to about 12 % of the total surface area  of the first surface of the substrate layer.    0). The wound dressing or debridement tool according to any one of claims 1 to 9, wherein the one  or more  substances are at  least partially  impregnated or  coated on  the  first  surface of  the  substrate  layer  in discrete units, wherein the discrete unit surface area for each unit differs,  preferably wherein the discrete unit surface area for each unit increases and decreases across  an axis of the substrate  layer surface  in a parabolic distribution, or wherein the discrete unit  surface area is equivalent for each unit.    1). The wound dressing or debridement tool according to any one of claims 1 to 10, wherein the  one or more substances comprises a wound cleansing or debridement composition; preferably  wherein the composition comprises:  (i). a chelating agent;  (ii). an amphoteric surfactant;  (iii). an anionic surfactant; and  (iv). a thickening agent, wherein the thickening agent comprises at least one poly(meth)acrylic  acid and/or salt thereof.    ). The wound dressing or debridement tool according to claims 1 to 11, wherein the one or more  substances comprises a non‐antimicrobial composition, said composition comprising (i) at least  about 50 wt% of a carrier which is glycerol, triglycerol, or a combination thereof, (ii) a solvent  which is one or more C1‐4 alcohol, and (iii) one or more excipients, wherein the weight ratio of  (i) to (ii) in the composition is from about 2:1 to about 5:1.    ). The wound dressing or debridement tool according to any one of claims 1 to 12, wherein the  one or more substrate layers is an absorbent layer.    ). The wound dressing or debridement tool according to any one of claims 1 to 13, wherein the at  least one substrate  layer comprises a second surface opposite the  first surface, wherein the  second surface opposite the first surface comprises the same substance(s) impregnated at the  same depth as the first surface.    ). A method of applying one or more substance(s) to one or more substrate  layers of a wound  dressing or debridement  tool according  to any one of  claims 1  to 14, wherein  the method  comprises:  (a) applying one or more substances to a first surface of at least one of the substrate layers;  (b) optionally applying at least one drying means to the first surface of the substrate layer; or  wherein the method comprises:  (a) applying one or more substances to a first surface of at least one of the substrate layers;  (b) applying a compressed source gas via a gas feed to the first surface of the substrate layer;  (c) optionally applying at least one drying means to the first surface of the substrate layer.    ). The method according to claim 15, wherein according to step (b) the substrate layer is conveyed  in a machine direction at a rate of about 0.01 to about 35.00 cm/sec; preferably according to  step (b) the substrate layer is conveyed in a machine direction at a rate of about 0.05 to about  20 cm/sec.    ). The method according to claim 15 or claim 16, wherein the one or more substances are applied  to the first surface of the substrate layer by a printing process; preferably wherein the printing  process is a screen printing process, a gravure printing process, a soft gravure printing process,  a rotary pad printing process or a needle dosing process.    ). The method according to any one of claims 15 to 17 wherein a compressed gas feed outlet is  positioned at a height of about 0.1cm to about 100cm above the first surface of the substrate  layer; preferably wherein the compressed gas feed outlet is positioned at a height of about 1cm  to about 30cm above the first surface of the substrate layer.    ). The method according to any one of claims 15 to 18, wherein the pressure of the compressed  gas feed is from greater than about 0 to about 150 psi; preferably wherein the pressure of the  compressed gas feed is from about 40 to about 100 psi; and/or wherein the temperature of the  compressed gas feed is from about 0 to about 100 oC; preferably wherein the temperature of  the compressed gas feed is from about 5 to about 30 oC.  ). A system for applying one or more substance(s) to one or more substrate  layers of a wound  dressing or debridement tool according to the method according to any one of claims 15 to 19.  ). A method of applying one or more substance(s) to one or more substrate layers of an article,  such as a wound dressing or debridement tool, wherein the method comprises:  (c) providing  at  least  one  transfer  means  comprising  an  impression  member  and  a  transfer member, wherein  the  transfer member  comprises one or more  cells with outward  facing  apertures,  and  wherein  the  transfer  member  is  provided  on  the  exterior  of  the  impression member;  (d) introducing the one or more substance(s) into the one or more cells of the transfer  member; and  (e) contacting  the  substrate  layer with  the  transfer member  as  the  substrate  layer  is  conveyed  along  a  transport  path  in  a  machine  direction,  wherein  force  applied  by  the  impression member to at  least the one or more cells comprised within the transfer member  causes the one or more substance(s) comprised within the one or more cells to transfer to the  substrate layer.  ). The method  according  to  claim 21, wherein  the one or more  cells of  the  transfer member  reversibly compress under force applied by the impression member to at least the one or more  cells in step (c) so as to cause the one or more substance(s) comprised within the one or more  cells to transfer to the substrate layer.   ). The method according to any one of claims 21 or 22, wherein at least two transfer means are  provided, each comprising an impression member and a transfer member, wherein each of the  transfer members comprise one or more cells with outward facing apertures and are provided  on the exterior of the impression members, and wherein the transfer means are positioned in  proximity  to  each  other  such  that  pressure  is  formed  on  each  transfer  member  by  the  corresponding impression members as the substrate layer is conveyed along a transport path  in a machine direction.  ). The method according to any one of claims 21 to 23, wherein the one or more substance(s)  transferred to the substrate layer is at least partially impregnated within the substrate layer.  ). The method according to any one of claims 21 to 24, wherein the transfer member(s) comprises  an elastomeric material; preferably wherein the transfer member(s) consists of an elastomeric  material.  ). The method according to any one of claims 21 to 25, wherein at least one of the substrate layers  is a fabric material, preferably a nonwoven fabric material, more preferably wherein the fabric  material comprises gel‐forming fibres, and/or wherein at least one of the substrate layers is a  foam material, preferably a polyurethane foam, a polypropylene foam, a polyester foam or a  polyvinyl alcohol (PVA) foam.  ). A wound dressing or a debridement tool comprising at least one substrate layer, wherein the  substrate  layer  is at  least partially  impregnated or coated with one or more substance(s)  in  accordance  with  any  one  of  claims  21  to  26,  preferably wherein  the wound  dressing  or  a  debridement tool is according to any one of claims 1 to 14.  ). Use of the wound dressing or debridement tool according to any one of claims 1 to 14 or 27 to  prevent  or  minimise  slough  accumulation  in  a  wound  or  to  de‐slough  a  wound,  the  use  comprising contacting said wound dressing or debridement tool with said wound or contacting  said wound with said wound dressing or debridement tool, preferably wherein the wound is a  chronic wound, acute wound, or burn.  ). A system for applying one or more substance(s) to one or more substrate layer(s) of an article  according to the method defined in any one of claims 21 to 28, wherein the system comprises:   (a) at  least  one  transfer  means  comprising  an  impression  member  and  a  transfer  member,  wherein  the  transfer  member  comprises  one  or  more  cells  with  outward  facing  apertures, wherein the transfer member is provided on the exterior of the impression member,  and wherein the one or more cells are configured to be reversibly compressible under force  exerted by the impression member;  (b) at least one reservoir comprising the substance;  (c) a pump configured to draw the substance from the reservoir and introduce it into the  one or more cells of the transfer member;  (d) optionally a  component  configured  to  remove excess  substance  from  the  transfer  member.  ). A  process  for  preparing  an  article  as  defined  in  any  one  of  claims  21  to  27,  said  process  comprising, in order, the steps of:  (a) conveying a substrate layer along a transport path in a machine direction toward at  least one transfer means comprising an impression member and a transfer member, wherein  the transfer member comprises one or more cells with outward facing apertures, wherein the  transfer member is provided on the exterior of the impression member, and wherein the one  or  more  cells  are  configured  to  be  reversibly  compressible  under  force  exerted  by  the  impression member;  (b) contacting  the  substrate  layer with  the  transfer member  as  the  substrate  layer  is  conveyed  along  a  transport  path  in  a  machine  direction,  wherein  force  applied  by  the  impression member to at  least the one or more cells comprised within the transfer member  causes the one or more substance(s) comprised within the one or more cells to transfer to the  substrate layer;  (c) optionally adhering or affixing the substrate layer to one or more functional layers. 
PCT/GB2025/050780 2024-04-12 2025-04-11 Wound care textiles Pending WO2025215375A1 (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
GBGB2405224.3A GB202405224D0 (en) 2024-04-12 2024-04-12 Wound care textiles
GB2405226.8 2024-04-12
GB2405228.4 2024-04-12
GBGB2405228.4A GB202405228D0 (en) 2024-04-12 2024-04-12 Printing method
GB2405224.3 2024-04-12
GBGB2405226.8A GB202405226D0 (en) 2024-04-12 2024-04-12 Wound care textiles

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WO2025215375A1 true WO2025215375A1 (en) 2025-10-16

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1140083A (en) * 1965-01-08 1969-01-15 Scott Paper Co Printing method
US3879257A (en) * 1973-04-30 1975-04-22 Scott Paper Co Absorbent unitary laminate-like fibrous webs and method for producing them
US5288814A (en) 1992-08-26 1994-02-22 The B. F. Goodrich Company Easy to disperse polycarboxylic acid thickeners
WO2000001425A1 (en) 1998-07-01 2000-01-13 Acordis Speciality Fibres Limited Wound dressings and materials suitable for use therein
WO2009047564A2 (en) * 2007-10-09 2009-04-16 Brightwake Limited Wound dressing
WO2012061225A2 (en) 2010-11-01 2012-05-10 Becton, Dickinson And Company Gardnerella vaginalis assay
US20170157966A1 (en) * 2013-11-27 2017-06-08 Merck Patent Gmbh Rotary printing method
US20210290815A1 (en) * 2020-03-20 2021-09-23 Convatec Limited Debridement Composition
WO2021186188A1 (en) 2020-03-20 2021-09-23 Convatec Limited Debridement composition

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1140083A (en) * 1965-01-08 1969-01-15 Scott Paper Co Printing method
US3879257A (en) * 1973-04-30 1975-04-22 Scott Paper Co Absorbent unitary laminate-like fibrous webs and method for producing them
US5288814A (en) 1992-08-26 1994-02-22 The B. F. Goodrich Company Easy to disperse polycarboxylic acid thickeners
US5349030A (en) 1992-08-26 1994-09-20 The B. F. Goodrich Company Easy to disperse polycarboxylic acid thickeners
WO2000001425A1 (en) 1998-07-01 2000-01-13 Acordis Speciality Fibres Limited Wound dressings and materials suitable for use therein
WO2009047564A2 (en) * 2007-10-09 2009-04-16 Brightwake Limited Wound dressing
WO2012061225A2 (en) 2010-11-01 2012-05-10 Becton, Dickinson And Company Gardnerella vaginalis assay
US20170157966A1 (en) * 2013-11-27 2017-06-08 Merck Patent Gmbh Rotary printing method
US20210290815A1 (en) * 2020-03-20 2021-09-23 Convatec Limited Debridement Composition
WO2021186188A1 (en) 2020-03-20 2021-09-23 Convatec Limited Debridement composition

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