WO2025204167A1 - Method and system for processing waste lithium ion battery - Google Patents
Method and system for processing waste lithium ion batteryInfo
- Publication number
- WO2025204167A1 WO2025204167A1 PCT/JP2025/003915 JP2025003915W WO2025204167A1 WO 2025204167 A1 WO2025204167 A1 WO 2025204167A1 JP 2025003915 W JP2025003915 W JP 2025003915W WO 2025204167 A1 WO2025204167 A1 WO 2025204167A1
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- Prior art keywords
- lithium
- aqueous solution
- solid
- dissolution tank
- liquid separation
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B26/00—Obtaining alkali, alkaline earth metals or magnesium
- C22B26/10—Obtaining alkali metals
- C22B26/12—Obtaining lithium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/54—Reclaiming serviceable parts of waste accumulators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B2101/00—Type of solid waste
- B09B2101/15—Electronic waste
- B09B2101/16—Batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
Definitions
- This disclosure relates to a method and system for processing waste lithium-ion batteries.
- waste lithium-ion batteries are roasted, and the roasted material is immersed in water to dissolve the lithium ions in the water, separating the lithium from impurities.
- lithium-ion batteries contain large amounts of fluorine in the electrolyte, binder, etc., and there is a concern that when used lithium-ion batteries are roasted, lithium ions and fluorine ions may combine to produce lithium fluoride. Because lithium fluoride is poorly soluble in water, if it is discarded as residue, the lithium recovery rate will decrease.
- Patent Document 1 describes adding calcium hydroxide to a lithium solution containing fluorine and lithium in order to separate lithium from the solution.
- the present disclosure has been made in consideration of the above-mentioned problems, and aims to provide a method and system for processing waste lithium-ion batteries that can promote the dissolution of lithium fluoride and increase the lithium recovery rate.
- a waste lithium-ion battery treatment system for recovering lithium from waste lithium-ion batteries containing fluorine, and includes: a first dissolving tank into which roasted material obtained by roasting the waste lithium-ion batteries is introduced and immersed in water; a first separator that performs a first solid-liquid separation on the aqueous solution after immersion in the first dissolving tank; a lithium recovery device that recovers the lithium from the aqueous solution separated by the first separator; a second dissolving tank different from the first dissolving tank that introduces and immerses the residue after immersion in the first dissolving tank in water to which calcium hydroxide is added; a second separator that performs a second solid-liquid separation on the aqueous solution after immersion in the second dissolving tank; and a calcium separation device that separates excess calcium derived from the calcium hydroxide and the lithium from the aqueous solution separated by the second solid-liquid separation.
- the waste LIBs to be treated by the treatment system in this embodiment are, for example, NCM-type lithium-ion batteries, which contain nickel, cobalt, and manganese as the positive electrode active material.
- NCM-type lithium-ion batteries which contain nickel, cobalt, and manganese as the positive electrode active material.
- lithium-ion batteries other than NCM-type batteries may also be treated.
- a lithium-ion battery is a battery that contains graphite as the negative electrode active material, uses aluminum foil as the positive electrode current collector, and copper foil as the negative electrode current collector.
- a lithium-ion battery contains a fluorine compound as an electrolyte or binder.
- This processing system targets large waste LIBs, i.e., battery modules made up of multiple waste LIB battery cells, and battery units made up of multiple battery modules.
- a battery unit for example, is composed of multiple electrically connected battery modules, a control device, and a cooling device housed within a housing.
- This processing system is intended to remove waste LIBs installed in electric vehicles or hybrid vehicles, for example, and process the removed waste LIBs, i.e., battery units or battery modules, without dismantling them.
- the processing system in this embodiment includes a thermal decomposition process P1 in which waste LIB is thermally decomposed and the resulting powder containing active material is roasted, and a recovery process P2 in which the roasted active material is immersed in water to elute the lithium, and then the lithium is recovered.
- the pyrolysis process P1 includes a pretreatment process P11, a crushing and sorting process P12, and a roasting process P13.
- Figure 2 is a schematic diagram of a pyrolysis system that performs the pyrolysis process shown in Figure 1.
- the pyrolysis system 1 includes a supply device 10, a pretreatment device 11, a crushing and sorting device 12, and a roasting device 13.
- the waste LIB is roasted, i.e., pre-roasted, at a second temperature lower than the first temperature in the roasting process P13 described below in order to decompose and remove the electrolyte contained in the waste LIB.
- the waste LIB is supplied from the supply device 10 to the pre-treatment device 11.
- the supply device 10 is configured, for example, by a belt conveyor.
- the pre-treatment device 11 is configured, for example, by a grate preheater.
- the second temperature in the pretreatment process P11 is set to a temperature at which the electrolyte contained in the waste LIB can be decomposed and removed.
- the second temperature is equal to or higher than 150°C and lower than 400°C, and may be equal to or higher than 150°C and lower than 250°C.
- the crushing and sorting process P12 crushes the waste LIBs processed in the pretreatment process P11, and separates the active material from the current collectors of the crushed waste LIBs to sort the active material.
- the crushing and sorting device 12 is equipped with a crusher 12a and a sorter 12b.
- the crusher 12a is configured, for example, by a roll crusher.
- the crusher 12a crushes large waste LIBs (battery units or battery modules) into pieces roughly the size of battery cells or smaller.
- the sorter 12b is configured to separate the active material from the current collectors of the waste LIB crushed by the crusher 12a, and to sort and extract the active material.
- the sorter 12b is configured, for example, as a sieve shaker. In reality, the sorter 12b extracts not only the positive electrode active material, but also small amounts of impurities other than the active material, such as the negative electrode active material, and supplies them to the roasting device 13. Other waste LIB packaging materials, current collectors, etc. are sent to separate processing equipment.
- the waste LIB sorted in the crushing and sorting process P12 is roasted at a predetermined first temperature.
- the mixed waste LIB is a mixture containing the active material of the waste LIB and an alkali metal salt.
- the roasting device 13 is, for example, an externally heated rotary kiln.
- the externally heated rotary kiln has a cylinder 13a that rotates around its central axis and a heating jacket 13b that is arranged to surround the outer periphery of the cylinder 13a.
- the cylindrical body 13a has an inlet 13c at one end and an outlet 13d at the other end, and is supported so that it can rotate around its central axis with the central axis inclined at a predetermined angle so that it slopes downward from the inlet 13c to the outlet 13d.
- the waste LIB supplied from the sorter 12b to the inlet 13c of the cylindrical body 13a is transported toward the outlet 13d as the cylindrical body 13a rotates.
- the interior of the cylinder 13a is an air atmosphere.
- the interior of the cylinder 13a may be a reducing atmosphere or a low-oxygen atmosphere with an oxygen concentration of, for example, 10% or less.
- the first temperature which is the roasting temperature in the roasting process P13, is 400°C or higher and may be, for example, 800°C.
- FIG 3 is a schematic diagram of a recovery system that performs the recovery process shown in Figure 1.
- Recovery process P2 includes a first dissolution process P21, a first separation process P22, and a lithium recovery process P24.
- recovery system 2 is equipped with a first dissolution tank 21, a first separator 22, and a lithium recovery device 24.
- the roasted material is immersed in water.
- water is stored in the first dissolution tank 21, and the roasted material is introduced into the first dissolution tank 21.
- the roasted material is supplied to the first dissolution tank 21 in predetermined amounts via a hopper 20.
- the aqueous solution in the first dissolution tank 21 becomes a mixture of water and the roasted material.
- the first dissolution tank 21 is equipped with a stirring mechanism that stirs the aqueous solution in the first dissolution tank 21.
- lithium carbonate Li 2 CO 3
- the lithium carbonate dissolves in the water in the first dissolution tank 21.
- the first separation process P22 performs a first solid-liquid separation on the aqueous solution treated in the first dissolution process P21.
- the first separator 22 is composed of a solid-liquid separator. By performing solid-liquid separation using the first separator 22, solid residue is removed from the aqueous solution.
- the lithium recovery process P24 recovers lithium from the aqueous solution separated in the first solid-liquid separation.
- the lithium recovery process P24 concentrates the aqueous solution separated in the first separation process P22.
- the lithium recovery device 24 may be equipped with a concentrator.
- the concentrator may be, for example, an evaporation/concentration device or crystallization device that heats the aqueous solution to 80°C or higher and evaporates the water content of the aqueous solution. By concentrating the aqueous solution, the concentration of lithium contained in the aqueous solution increases, and a slurry containing lithium carbonate is produced.
- the roasted material introduced into the first dissolving tank 21 contains lithium fluoride.
- waste LIB contains fluorine, which combines with lithium during roasting, etc., to produce lithium fluoride (LiF).
- Lithium fluoride does not dissolve in water in the first dissolving tank 21 and is contained in the residue.
- the recovery process P2 includes a second dissolution process P25, a second separation process P26, and a calcium separation process P27.
- the recovery system 2 is equipped with a second dissolution tank 25, a second separator 26, and a calcium separation device 27.
- the residue remaining after immersion in the first dissolution tank 21 is introduced into a second dissolution tank 25, which is different from the first dissolution tank 21, and immersed in water.
- the second dissolution tank 25 is configured to store new water and to receive the residue.
- the residue is supplied to the second dissolution tank 25 in predetermined amounts via a hopper 30.
- calcium hydroxide (Ca(OH) 2 ) is added to the water in the second dissolution tank 25.
- the aqueous solution in the second dissolution tank 25 becomes a mixture of new water, the residue, and calcium hydroxide.
- the second dissolution tank 25 is equipped with a stirring mechanism for stirring the aqueous solution in the second dissolution tank 25.
- the second separation process P26 performs a second solid-liquid separation on the aqueous solution treated in the second dissolution process P25.
- the second separator 26 is composed of a solid-liquid separator.
- solid residues containing calcium fluoride and other impurities are removed from the aqueous solution.
- the calcium separation process P27 separates excess calcium derived from calcium hydroxide and lithium from the aqueous solution separated in the second solid-liquid separation.
- the bubbling with carbon dioxide gas is carried out so that the pH of the aqueous solution separated in the second solid-liquid separation is within the range of 8 to 10. If the pH of the aqueous solution after bubbling is less than 8, the precipitated calcium carbonate may re-dissolve as calcium bicarbonate (Ca(HCO 3 ) 2 ), making it impossible to separate calcium from lithium. Furthermore, since the pH of the aqueous solution before bubbling is around 12, if the pH of the aqueous solution after bubbling is greater than 10, excess calcium cannot be sufficiently precipitated.
- a processing system is exemplified in which one or more devices or equipment correspond to each process, but the processing system may also be configured to realize multiple processes using one device or equipment.
- the aqueous solution separated in the calcium separation device 27 was mixed with the aqueous solution separated in the first separator 22 and introduced into the lithium recovery device 24, but these aqueous solutions may also be processed separately.
- the calcium separation device 27 may have the same function as the lithium recovery device 24, i.e., the function of performing the concentration and solid-liquid separation processes, after the third separation process P29.
- a method for treating used lithium-ion batteries is a method for recovering lithium from used lithium-ion batteries containing fluorine, the method comprising the steps of: roasting the used lithium-ion batteries to obtain a roasted product, introducing the roasted product into a first dissolving tank and immersing it in water; performing a first solid-liquid separation on the aqueous solution obtained after immersion in the first dissolving tank; recovering the lithium from the aqueous solution separated by the first solid-liquid separation; introducing the residue obtained after immersion in the first dissolving tank into a second dissolving tank different from the first dissolving tank and immersing it in water; adding calcium hydroxide to the water in the second dissolving tank; performing a second solid-liquid separation on the aqueous solution obtained after immersion in the second dissolving tank; and separating excess calcium derived from the calcium hydroxide and the lithium from the aqueous solution separated by the second solid-liquid separation.
- the roasted product obtained by roasting waste lithium-ion batteries is immersed in water in a first dissolving tank, and the resulting residue is then immersed in water again in a second dissolving tank that is different from the first dissolving tank.
- calcium hydroxide is added to the second dissolving tank. This promotes the dissolution of lithium fluoride contained in the residue, allowing the lithium contained in the residue to be recovered. This results in a high lithium recovery rate.
- the weight ratio of the amount of water in the second dissolving tank to the amount of the residue introduced into the second dissolving tank may be 20 to 40 times. This makes it possible to sufficiently dissolve lithium fluoride contained in the residue in the second dissolving tank and to suppress an increase in costs.
- the aqueous solution separated in the second solid-liquid separation may be bubbled with carbon dioxide gas, and the aqueous solution after the bubbling may be subjected to a third solid-liquid separation to remove the excess calcium as a solid.
- the excess calcium derived from the calcium hydroxide added in the second dissolution tank can be precipitated. Therefore, lithium and calcium contained in the aqueous solution separated in the second solid-liquid separation can be easily separated. This makes it possible to prevent the purity of the recovered lithium carbonate from being reduced by the added calcium.
- the bubbling with carbon dioxide gas may be carried out so that the pH of the aqueous solution separated in the second solid-liquid separation falls within a range of 8 to 10. This allows calcium in the aqueous solution to be appropriately separated from lithium.
- a treatment system for waste lithium-ion batteries is a treatment system for waste lithium-ion batteries for recovering lithium from waste lithium-ion batteries containing fluorine, the treatment system including: a first dissolving tank into which a roasted product obtained by roasting the waste lithium-ion batteries is introduced and immersed in water; a first separator that performs a first solid-liquid separation on the aqueous solution after immersion in the first dissolving tank; a lithium recovery device that recovers the lithium from the aqueous solution separated by the first separator; a second dissolving tank different from the first dissolving tank, into which a residue after immersion in the first dissolving tank is introduced and immersed in water to which calcium hydroxide is added; a second separator that performs a second solid-liquid separation on the aqueous solution after immersion in the second dissolving tank; and a calcium separation device that separates excess calcium derived from the calcium hydroxide and the lithium from the aqueous solution separated by the
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Abstract
Description
本開示は、廃リチウムイオン電池の処理方法および処理システムに関する。 This disclosure relates to a method and system for processing waste lithium-ion batteries.
リチウムイオン電池に含まれるリチウムを回収するために、廃リチウムイオン電池を焙焼し、焙焼物を水に浸漬させて、リチウムイオンを水に溶解させることでリチウムを不純物と分離することが行われる。 In order to recover the lithium contained in lithium-ion batteries, waste lithium-ion batteries are roasted, and the roasted material is immersed in water to dissolve the lithium ions in the water, separating the lithium from impurities.
しかし、リチウムイオン電池には、電解質やバインダ等に多くのフッ素が含まれており、廃リチウムイオン電池を焙焼した際等に、リチウムイオンとフッ素イオンとが結合し、フッ化リチウムが生成される懸念がある。フッ化リチウムは、水に溶け難いため、フッ化リチウムが残渣として廃棄されると、リチウムの回収率が低下する。 However, lithium-ion batteries contain large amounts of fluorine in the electrolyte, binder, etc., and there is a concern that when used lithium-ion batteries are roasted, lithium ions and fluorine ions may combine to produce lithium fluoride. Because lithium fluoride is poorly soluble in water, if it is discarded as residue, the lithium recovery rate will decrease.
下記特許文献1には、フッ素およびリチウムを含むリチウム溶液からリチウムを分離するために、リチウム溶液に水酸化カルシウムを添加することが記載されている。 Patent Document 1 below describes adding calcium hydroxide to a lithium solution containing fluorine and lithium in order to separate lithium from the solution.
しかし、焙焼物を水に浸漬させる溶解槽に水酸化カルシウムを添加しても、実際にはフッ化リチウムが溶解せず、フッ素とリチウムとを分離することができない。 However, even if calcium hydroxide is added to the dissolution tank in which the roasted material is immersed in water, the lithium fluoride does not actually dissolve, and the fluorine and lithium cannot be separated.
本開示は上記課題に鑑みなされたものであり、フッ化リチウムの溶解を促進してリチウムの回収率を高くすることができる廃リチウムイオン電池の処理方法および処理システムを提供することを目的としている。 The present disclosure has been made in consideration of the above-mentioned problems, and aims to provide a method and system for processing waste lithium-ion batteries that can promote the dissolution of lithium fluoride and increase the lithium recovery rate.
本開示の一態様に係る廃リチウムイオン電池の処理方法は、フッ素を含む廃リチウムイオン電池からリチウムを回収するための廃リチウムイオン電池の処理方法であって、前記廃リチウムイオン電池を焙焼することにより得られる焙焼物を第1溶解槽に導入して水に浸漬させ、前記第1溶解槽における浸漬後の水溶液に対して第1の固液分離を行い、前記第1の固液分離で分離された水溶液から前記リチウムを回収し、前記第1溶解槽における浸漬後の残渣を、前記第1溶解槽とは異なる第2溶解槽に導入して水に浸漬させ、前記第2溶解槽内の水に水酸化カルシウムを添加し、前記第2溶解槽における浸漬後の水溶液に対して第2の固液分離を行い、前記第2の固液分離で分離された水溶液から前記水酸化カルシウム由来の余剰カルシウムと前記リチウムとを分離する。 A method for treating used lithium-ion batteries according to one embodiment of the present disclosure is a method for recovering lithium from used lithium-ion batteries containing fluorine, comprising: introducing a roasted product obtained by roasting the used lithium-ion batteries into a first dissolving tank and immersing it in water; performing a first solid-liquid separation on the aqueous solution resulting from immersion in the first dissolving tank; recovering the lithium from the aqueous solution separated by the first solid-liquid separation; introducing the residue resulting from immersion in the first dissolving tank into a second dissolving tank different from the first dissolving tank and immersing it in water; adding calcium hydroxide to the water in the second dissolving tank; performing a second solid-liquid separation on the aqueous solution resulting from immersion in the second dissolving tank; and separating excess calcium derived from the calcium hydroxide and the lithium from the aqueous solution separated by the second solid-liquid separation.
また、本開示の他の態様に係る廃リチウムイオン電池の処理システムは、フッ素を含む廃リチウムイオン電池からリチウムを回収するための廃リチウムイオン電池の処理システムであって、前記廃リチウムイオン電池を焙焼することにより得られる焙焼物を導入して水に浸漬させる第1溶解槽と、前記第1溶解槽における浸漬後の水溶液に対して第1の固液分離を行う第1分離機と、前記第1分離機で分離された水溶液から前記リチウムを回収するリチウム回収装置と、水酸化カルシウムが添加される水に前記第1溶解槽における浸漬後の残渣を導入して浸漬させる、前記第1溶解槽とは異なる第2溶解槽と、前記第2溶解槽における浸漬後の水溶液に対して第2の固液分離を行う第2分離機と、前記第2の固液分離で分離された水溶液から前記水酸化カルシウム由来の余剰カルシウムと前記リチウムとを分離するカルシウム分離装置と、を備える。 Furthermore, a waste lithium-ion battery treatment system according to another aspect of the present disclosure is a waste lithium-ion battery treatment system for recovering lithium from waste lithium-ion batteries containing fluorine, and includes: a first dissolving tank into which roasted material obtained by roasting the waste lithium-ion batteries is introduced and immersed in water; a first separator that performs a first solid-liquid separation on the aqueous solution after immersion in the first dissolving tank; a lithium recovery device that recovers the lithium from the aqueous solution separated by the first separator; a second dissolving tank different from the first dissolving tank that introduces and immerses the residue after immersion in the first dissolving tank in water to which calcium hydroxide is added; a second separator that performs a second solid-liquid separation on the aqueous solution after immersion in the second dissolving tank; and a calcium separation device that separates excess calcium derived from the calcium hydroxide and the lithium from the aqueous solution separated by the second solid-liquid separation.
本開示によれば、フッ化リチウムの溶解を促進してリチウムの回収率を高くすることができる。 According to the present disclosure, it is possible to promote the dissolution of lithium fluoride and increase the lithium recovery rate.
以下、一実施の形態について、図面を参照しながら説明する。図1は、本開示の一実施形態における廃リチウムイオン電池の処理システムにおける処理工程を示す概略工程図である。なお、以下では、リチウムイオン電池をLIBと略記する場合がある。 One embodiment will be described below with reference to the drawings. Figure 1 is a schematic diagram showing the processing steps in a processing system for used lithium-ion batteries in one embodiment of the present disclosure. Note that hereinafter, lithium-ion batteries may be abbreviated as LIBs.
本実施の形態における処理システムの処理対象となる廃LIBは、例えば、正極活物質にニッケル、コバルト、マンガンを含むNCMタイプのリチウムイオン電池である。ただし、NCMタイプ以外のリチウムイオン電池を処理対象としてもよい。リチウムイオン電池は、負極活物質として黒鉛を含み、正極集電体としてアルミニウム箔が用いられ、負極集電体として銅箔が用いられた電池である。さらに、リチウムイオン電池には、電解質またはバインダとしてフッ素化合物が含まれる。 The waste LIBs to be treated by the treatment system in this embodiment are, for example, NCM-type lithium-ion batteries, which contain nickel, cobalt, and manganese as the positive electrode active material. However, lithium-ion batteries other than NCM-type batteries may also be treated. A lithium-ion battery is a battery that contains graphite as the negative electrode active material, uses aluminum foil as the positive electrode current collector, and copper foil as the negative electrode current collector. Furthermore, a lithium-ion battery contains a fluorine compound as an electrolyte or binder.
本処理システムは、大型の廃LIB、すなわち、廃LIBの電池セルが複数個組み合わされた電池モジュール、および、電池モジュールが複数個組み合わされた電池ユニットを対象とするものである。電池ユニットは、例えば、電気的に接続された複数個の電池モジュール、制御装置および冷却装置が筺体内に収納されて構成されている。本処理システムは、例えば、電気自動車やハイブリッド自動車に搭載された廃LIBを取り外して、その取り外したままの状態の廃LIB、すなわち、電池ユニットまたは電池モジュールを解体することなく処理することが想定されている。 This processing system targets large waste LIBs, i.e., battery modules made up of multiple waste LIB battery cells, and battery units made up of multiple battery modules. A battery unit, for example, is composed of multiple electrically connected battery modules, a control device, and a cooling device housed within a housing. This processing system is intended to remove waste LIBs installed in electric vehicles or hybrid vehicles, for example, and process the removed waste LIBs, i.e., battery units or battery modules, without dismantling them.
図1に示すように、本実施の形態における処理システムは、廃LIBを熱分解し、得られた活物質を含む粉体を焙焼する熱分解工程P1と、焙焼した活物質を水に浸漬させてリチウムを溶出させた後にリチウムを回収する回収工程P2と、を処理工程に含む。 As shown in Figure 1, the processing system in this embodiment includes a thermal decomposition process P1 in which waste LIB is thermally decomposed and the resulting powder containing active material is roasted, and a recovery process P2 in which the roasted active material is immersed in water to elute the lithium, and then the lithium is recovered.
まず、熱分解工程P1について説明する。熱分解工程P1は、前処理工程P11、破砕選別工程P12、および焙焼工程P13を含む。図2は、図1に示す熱分解工程を行う熱分解システムの概略構成図である。熱分解システム1は、供給装置10、前処理装置11、破砕選別装置12および焙焼装置13を備えている。 First, the pyrolysis process P1 will be described. The pyrolysis process P1 includes a pretreatment process P11, a crushing and sorting process P12, and a roasting process P13. Figure 2 is a schematic diagram of a pyrolysis system that performs the pyrolysis process shown in Figure 1. The pyrolysis system 1 includes a supply device 10, a pretreatment device 11, a crushing and sorting device 12, and a roasting device 13.
前処理工程P11は、廃LIBに含まれる電解液を分解除去するために廃LIBを後述する焙焼工程P13における第1温度より低い第2温度で焙焼、すなわち、仮焙焼する。このために、廃LIBが供給装置10から前処理装置11に供給される。供給装置10は、例えばベルトコンベヤ等により構成される。前処理装置11は、例えばグレートプレヒータにより構成される。 In the pre-treatment process P11, the waste LIB is roasted, i.e., pre-roasted, at a second temperature lower than the first temperature in the roasting process P13 described below in order to decompose and remove the electrolyte contained in the waste LIB. For this purpose, the waste LIB is supplied from the supply device 10 to the pre-treatment device 11. The supply device 10 is configured, for example, by a belt conveyor. The pre-treatment device 11 is configured, for example, by a grate preheater.
前処理工程P11における第2温度は、廃LIBに含まれる電解液を分解除去可能な温度に設定される。例えば第2温度は、150℃以上、400℃未満であり、150℃以上、250℃以下としてもよい。 The second temperature in the pretreatment process P11 is set to a temperature at which the electrolyte contained in the waste LIB can be decomposed and removed. For example, the second temperature is equal to or higher than 150°C and lower than 400°C, and may be equal to or higher than 150°C and lower than 250°C.
破砕選別工程P12は、前処理工程P11において処理された廃LIBを破砕し、破砕後の廃LIBの集電体から活物質を分離させて活物質を選別する。このために破砕選別装置12は、破砕機12aおよび選別機12bを備えている。破砕機12aは、例えばロールクラッシャーにより構成される。破砕機12aは、大型の廃LIB(電池ユニットまたは電池モジュール)を電池セル程度またはそれより小さい大きさに破砕する。 The crushing and sorting process P12 crushes the waste LIBs processed in the pretreatment process P11, and separates the active material from the current collectors of the crushed waste LIBs to sort the active material. For this purpose, the crushing and sorting device 12 is equipped with a crusher 12a and a sorter 12b. The crusher 12a is configured, for example, by a roll crusher. The crusher 12a crushes large waste LIBs (battery units or battery modules) into pieces roughly the size of battery cells or smaller.
選別機12bは、破砕機12aによって破砕された廃LIBに対して、集電体から活物質を分離させて活物質を選別して取り出せるように構成されている。選別機12bは、例えば、篩振盪機等により構成される。現実的には、選別機12bにより正極活物質だけでなく、負極活物質等の活物質以外の少量の不純物が取り出されて焙焼装置13へ供給される。これら以外の廃LIBの外装材や集電体等は別の処理設備へ送られる。 The sorter 12b is configured to separate the active material from the current collectors of the waste LIB crushed by the crusher 12a, and to sort and extract the active material. The sorter 12b is configured, for example, as a sieve shaker. In reality, the sorter 12b extracts not only the positive electrode active material, but also small amounts of impurities other than the active material, such as the negative electrode active material, and supplies them to the roasting device 13. Other waste LIB packaging materials, current collectors, etc. are sent to separate processing equipment.
焙焼工程P13は、破砕選別工程P12で選別された廃LIBを所定の第1温度で焙焼する。なお、混合後の廃LIBは、廃LIBの活物質とアルカリ金属塩とを含む混合物である。焙焼装置13は、例えば外熱式ロータリーキルンにより構成される。外熱式ロータリーキルンは、中心軸を中心に回転する円筒体13aと、円筒体13aの外周を包囲するように設けられた加熱ジャケット13bとを備えている。 In the roasting process P13, the waste LIB sorted in the crushing and sorting process P12 is roasted at a predetermined first temperature. The mixed waste LIB is a mixture containing the active material of the waste LIB and an alkali metal salt. The roasting device 13 is, for example, an externally heated rotary kiln. The externally heated rotary kiln has a cylinder 13a that rotates around its central axis and a heating jacket 13b that is arranged to surround the outer periphery of the cylinder 13a.
円筒体13aは、一端を受入口13c、他端を排出口13dとし、受入口13cから排出口13dに向けて下り傾斜となるように中心軸が所定角度の傾斜を有する状態で中心軸回りに回転可能に支持される。選別機12bから円筒体13aの受入口13cへ供給される廃LIBは、円筒体13aが回転することにより排出口13dへ向けて搬送される。 The cylindrical body 13a has an inlet 13c at one end and an outlet 13d at the other end, and is supported so that it can rotate around its central axis with the central axis inclined at a predetermined angle so that it slopes downward from the inlet 13c to the outlet 13d. The waste LIB supplied from the sorter 12b to the inlet 13c of the cylindrical body 13a is transported toward the outlet 13d as the cylindrical body 13a rotates.
円筒体13aの内部は、空気雰囲気とされている。なお、これに代えて、円筒体13aの内部は、還元雰囲気または例えば酸素濃度10%以下の低酸素雰囲気とされてもよい。円筒体13aの外周を包囲する加熱ジャケット13bに加熱ガスが供給されることにより、円筒体13aの外壁が加熱されて、円筒体13aの内部を搬送される廃LIBが加熱され、排出口13dから焙焼物となって排出される。焙焼工程P13における焙焼温度である第1温度は、400℃以上であり、例えば800℃としてもよい。 The interior of the cylinder 13a is an air atmosphere. Alternatively, the interior of the cylinder 13a may be a reducing atmosphere or a low-oxygen atmosphere with an oxygen concentration of, for example, 10% or less. By supplying heated gas to the heating jacket 13b surrounding the outer periphery of the cylinder 13a, the outer wall of the cylinder 13a is heated, and the waste LIB transported inside the cylinder 13a is heated and discharged as roasted material from the discharge port 13d. The first temperature, which is the roasting temperature in the roasting process P13, is 400°C or higher and may be, for example, 800°C.
次に、回収工程P2について説明する。図3は、図1に示す回収工程を行う回収システムの概略構成図である。回収工程P2は、第1溶解工程P21、第1分離工程P22、およびリチウム回収工程P24を含む。これに対応して、回収システム2は、第1溶解槽21、第1分離機22、およびリチウム回収装置24を備えている。 Next, the recovery process P2 will be described. Figure 3 is a schematic diagram of a recovery system that performs the recovery process shown in Figure 1. Recovery process P2 includes a first dissolution process P21, a first separation process P22, and a lithium recovery process P24. Correspondingly, recovery system 2 is equipped with a first dissolution tank 21, a first separator 22, and a lithium recovery device 24.
第1溶解工程P21は、焙焼物を水に浸漬させる。このために、第1溶解槽21には、水が貯留され、焙焼物が導入されるように構成されている。焙焼物は、ホッパ20を介して所定量ずつ第1溶解槽21へ供給される。これにより、第1溶解槽21内の水溶液は、水と焙焼物との混合物となる。第1溶解槽21は、第1溶解槽21内の水溶液を撹拌する撹拌機構を備えている。 In the first dissolution process P21, the roasted material is immersed in water. For this purpose, water is stored in the first dissolution tank 21, and the roasted material is introduced into the first dissolution tank 21. The roasted material is supplied to the first dissolution tank 21 in predetermined amounts via a hopper 20. As a result, the aqueous solution in the first dissolution tank 21 becomes a mixture of water and the roasted material. The first dissolution tank 21 is equipped with a stirring mechanism that stirs the aqueous solution in the first dissolution tank 21.
焙焼物に含まれるリチウム成分の多くは、焙焼工程P13において生成される炭酸リチウム(Li2CO3)である。炭酸リチウムは、第1溶解槽21内の水に溶解する。 Most of the lithium component contained in the roasted product is lithium carbonate (Li 2 CO 3 ) produced in the roasting step P13. The lithium carbonate dissolves in the water in the first dissolution tank 21.
第1分離工程P22は、第1溶解工程P21で処理された水溶液に対して第1の固液分離を行う。このために、第1分離機22は、固液分離機により構成される。第1分離機22により固液分離を行うことにより、水溶液から固体の残渣物が取り除かれる。リチウム回収工程P24は、第1の固液分離で分離された水溶液からリチウムを回収する。 The first separation process P22 performs a first solid-liquid separation on the aqueous solution treated in the first dissolution process P21. For this purpose, the first separator 22 is composed of a solid-liquid separator. By performing solid-liquid separation using the first separator 22, solid residue is removed from the aqueous solution. The lithium recovery process P24 recovers lithium from the aqueous solution separated in the first solid-liquid separation.
より具体的には、リチウム回収工程P24は、第1分離工程P22で分離された水溶液を濃縮する。このために、リチウム回収装置24は、濃縮機を備え得る。濃縮機は、例えば水溶液を80℃以上まで加熱し、水溶液の水分を蒸発させる蒸発濃縮装置または晶析装置等により構成される。水溶液が濃縮されることにより、水溶液に含まれるリチウムの濃度が上昇し、炭酸リチウムを含むスラリーが生成される。 More specifically, the lithium recovery process P24 concentrates the aqueous solution separated in the first separation process P22. For this purpose, the lithium recovery device 24 may be equipped with a concentrator. The concentrator may be, for example, an evaporation/concentration device or crystallization device that heats the aqueous solution to 80°C or higher and evaporates the water content of the aqueous solution. By concentrating the aqueous solution, the concentration of lithium contained in the aqueous solution increases, and a slurry containing lithium carbonate is produced.
さらに、リチウム回収工程P24は、生成されたスラリーに対して固液分離を行う。このために、リチウム回収装置24は、固液分離機を備え得る。リチウム回収工程P24において、固液分離が行われることにより、スラリーから炭酸リチウムが析出される。これにより、リチウムが炭酸リチウムとして回収される。残りの水溶液は、廃液処理される。なお、残りの水溶液を再度第1溶解槽21または後述するバッファタンク23に戻してもよい。 Furthermore, in the lithium recovery process P24, solid-liquid separation is performed on the produced slurry. For this purpose, the lithium recovery device 24 may be equipped with a solid-liquid separator. In the lithium recovery process P24, solid-liquid separation is performed, causing lithium carbonate to precipitate from the slurry. As a result, lithium is recovered as lithium carbonate. The remaining aqueous solution is subjected to waste liquid treatment. The remaining aqueous solution may be returned to the first dissolution tank 21 or the buffer tank 23 described below.
ここで、第1溶解槽21に導入される焙焼物には、フッ化リチウムが含まれる。上述の通り、廃LIBには、フッ素が含まれるため、当該フッ素が焙焼時等においてリチウムと結合し、フッ化リチウム(LiF)が生成されるからである。フッ化リチウムは、第1溶解槽21において水に溶解せず、残渣に含まれる。 Here, the roasted material introduced into the first dissolving tank 21 contains lithium fluoride. As mentioned above, waste LIB contains fluorine, which combines with lithium during roasting, etc., to produce lithium fluoride (LiF). Lithium fluoride does not dissolve in water in the first dissolving tank 21 and is contained in the residue.
本実施の形態において、回収工程P2は、第2溶解工程P25、第2分離工程P26およびカルシウム分離工程P27を含む。これに対応して、回収システム2は、第2溶解槽25、第2分離機26およびカルシウム分離装置27を備えている。 In this embodiment, the recovery process P2 includes a second dissolution process P25, a second separation process P26, and a calcium separation process P27. Correspondingly, the recovery system 2 is equipped with a second dissolution tank 25, a second separator 26, and a calcium separation device 27.
第2溶解工程P25は、第1溶解槽21における浸漬後の残渣を、第1溶解槽21とは異なる第2溶解槽25に導入して水に浸漬させる。このために、第2溶解槽25には、新しい水が貯留され、残渣が導入されるように構成されている。残渣は、ホッパ30を介して所定量ずつ第2溶解槽25へ供給される。さらに、第2溶解槽25内の水には、水酸化カルシウム(Ca(OH)2)が添加される。これにより、第2溶解槽25内の水溶液は、新しい水と残渣と水酸化カルシウムとの混合物となる。第2溶解槽25は、第2溶解槽25内の水溶液を撹拌する撹拌機構を備えている。 In the second dissolution process P25, the residue remaining after immersion in the first dissolution tank 21 is introduced into a second dissolution tank 25, which is different from the first dissolution tank 21, and immersed in water. For this purpose, the second dissolution tank 25 is configured to store new water and to receive the residue. The residue is supplied to the second dissolution tank 25 in predetermined amounts via a hopper 30. Furthermore, calcium hydroxide (Ca(OH) 2 ) is added to the water in the second dissolution tank 25. As a result, the aqueous solution in the second dissolution tank 25 becomes a mixture of new water, the residue, and calcium hydroxide. The second dissolution tank 25 is equipped with a stirring mechanism for stirring the aqueous solution in the second dissolution tank 25.
水、残渣および水酸化カルシウムが導入された第2溶解槽25では、以下の3つの反応が生じる。
Ca(OH)2→Ca2++2OH-・・・(1)
LiF→Li++F- ・・・(2)
Ca2++2F-→CaF2 ・・・(3)
In the second dissolution tank 25 into which water, residue, and calcium hydroxide are introduced, the following three reactions occur:
Ca(OH) 2 →Ca 2+ +2OH -・・・(1)
LiF→Li + +F -... (2)
Ca 2+ +2F - →CaF 2 ...(3)
すなわち、第2溶解槽25内の水に水酸化カルシウムが添加されると、反応式(1)に示すように、水酸化カルシウムが水に溶け、カルシウムイオンと水酸化イオンとが生成される。第2溶解槽25において残渣に含まれるフッ化リチウムが水に溶けると、反応式(2)に示すように、リチウムイオンとフッ素イオンとが生成される。このとき、反応式(3)に示すように、カルシウムイオンとフッ素イオンとが結合され、フッ化カルシウム(CaF2)が生成される。フッ化カルシウムが生成されることにより、水溶液中のフッ素イオン濃度が低減すると、フッ化リチウムのイオン化、すなわち、溶解が促進される。フッ化リチウムの溶解が促進される結果、水溶液中のリチウムイオンが増加する。 That is, when calcium hydroxide is added to the water in the second dissolution tank 25, the calcium hydroxide dissolves in the water, generating calcium ions and hydroxide ions, as shown in reaction formula (1). When lithium fluoride contained in the residue in the second dissolution tank 25 dissolves in the water, lithium ions and fluorine ions are generated, as shown in reaction formula (2). At this time, the calcium ions and fluorine ions combine to generate calcium fluoride (CaF 2 ), as shown in reaction formula (3). When the fluorine ion concentration in the aqueous solution decreases due to the generation of calcium fluoride, the ionization of lithium fluoride, i.e., its dissolution, is promoted. As a result of the promotion of the dissolution of lithium fluoride, the lithium ions in the aqueous solution increase.
なお、第1溶解槽21における浸漬後の残渣には、第1溶解工程P21において溶解できなかった炭酸リチウムが若干含まれ得る。残渣に含まれた炭酸リチウムは、第2溶解槽25で溶解する。しかし、その場合であっても、第2溶解槽25に導入される炭酸リチウムの量は、第1溶解槽21に導入される炭酸リチウムの量より少なく、さらに第2溶解槽25は第1溶解槽21に比べ固液比が大きいことからリチウム濃度が希薄となるため、第2溶解槽25におけるフッ化リチウムの溶解に対する影響は十分小さいと考えられる。 The residue remaining after immersion in the first dissolving tank 21 may contain a small amount of lithium carbonate that was not dissolved in the first dissolving step P21. The lithium carbonate contained in the residue is dissolved in the second dissolving tank 25. However, even in this case, the amount of lithium carbonate introduced into the second dissolving tank 25 is less than the amount of lithium carbonate introduced into the first dissolving tank 21, and furthermore, the second dissolving tank 25 has a higher solid-liquid ratio than the first dissolving tank 21, so the lithium concentration is diluted, and therefore the effect on the dissolution of lithium fluoride in the second dissolving tank 25 is considered to be sufficiently small.
フッ化リチウムは、炭酸リチウムより溶解度が小さい。そのため、第2溶解槽25内の残渣に対する水の重量比は、第1溶解槽21内の焙焼物に対する水の重量比よりも大きくなるように設定される。例えば、第2溶解槽25内の水の量は、第2溶解槽25内に導入される残渣に対する重量比が、20倍以上かつ40倍以下に設定される。 Lithium fluoride has a lower solubility than lithium carbonate. Therefore, the weight ratio of water to residue in the second dissolving tank 25 is set to be greater than the weight ratio of water to roasted material in the first dissolving tank 21. For example, the amount of water in the second dissolving tank 25 is set such that the weight ratio of water to the residue introduced into the second dissolving tank 25 is 20 times or more and 40 times or less.
当該重量比が20倍未満である場合、リチウム濃度が十分に希薄でないため、フッ化リチウムが十分に溶解しない恐れがある。一方当該重量比が40倍を超えると、第2溶解槽25が大きくなり過ぎ、水の消費量も多くなるため、コストが増大する。これに対して、第2溶解槽25内の水の量が、第2溶解槽25内に導入される残渣に対する重量比において、20倍以上かつ40倍以下に設定されることにより、第2溶解槽において残渣に含まれるフッ化リチウムを十分に溶解させることができ、かつ、コストの増大を抑制することができる。なお、当該重量比は、25倍以上または35倍以下がより好ましい。当該重量比は、28倍程度がさらに好ましい。 If the weight ratio is less than 20, the lithium concentration will not be sufficiently dilute, and there is a risk that the lithium fluoride will not dissolve sufficiently. On the other hand, if the weight ratio exceeds 40, the second dissolution tank 25 will become too large and the amount of water consumed will increase, resulting in increased costs. In contrast, by setting the amount of water in the second dissolution tank 25 to a weight ratio of 20 to 40 times the weight of the residue introduced into the second dissolution tank 25, it is possible to sufficiently dissolve the lithium fluoride contained in the residue in the second dissolution tank and prevent increases in costs. Note that the weight ratio is more preferably 25 to 35 times. A weight ratio of approximately 28 times is even more preferable.
第2分離工程P26は、第2溶解工程P25で処理された水溶液に対して第2の固液分離を行う。このために、第2分離機26は、固液分離機により構成される。第2分離機26により固液分離を行うことにより、水溶液からフッ化カルシウムおよび他の不純物を含む固体の残渣が取り除かれる。カルシウム分離工程P27は、第2の固液分離で分離された水溶液から水酸化カルシウム由来の余剰カルシウムとリチウムとを分離する。 The second separation process P26 performs a second solid-liquid separation on the aqueous solution treated in the second dissolution process P25. For this purpose, the second separator 26 is composed of a solid-liquid separator. By performing solid-liquid separation using the second separator 26, solid residues containing calcium fluoride and other impurities are removed from the aqueous solution. The calcium separation process P27 separates excess calcium derived from calcium hydroxide and lithium from the aqueous solution separated in the second solid-liquid separation.
カルシウム分離工程P27は、析出工程P28および第3分離工程P29を含む。これに対応して、カルシウム分離装置27は、析出槽28および第3分離機29を備えている。析出工程P28は、第2の固液分離で分離された水溶液に対して炭酸ガスによりバブリングする。このために、析出槽28は、炭酸ガスを導入可能に構成されている。析出槽28内の水溶液に対して炭酸ガスによるバブリングを実施することにより、第2溶解工程P25で導入された水酸化カルシウム由来の余剰カルシウムを固体である炭酸カルシウム(CaCO3)として析出させる。したがって、第2の固液分離で分離された水溶液に含まれるリチウムとカルシウムとを容易に分離することができる。これにより、回収される炭酸リチウムの純度が添加されたカルシウムによって低減することを抑制することができる。 The calcium separation step P27 includes a precipitation step P28 and a third separation step P29. Correspondingly, the calcium separation device 27 includes a precipitation tank 28 and a third separator 29. In the precipitation step P28, carbon dioxide gas is bubbled into the aqueous solution separated in the second solid-liquid separation. For this purpose, the precipitation tank 28 is configured to be able to introduce carbon dioxide gas. By bubbling carbon dioxide gas into the aqueous solution in the precipitation tank 28, excess calcium derived from the calcium hydroxide introduced in the second dissolution step P25 is precipitated as solid calcium carbonate (CaCO 3 ). Therefore, lithium and calcium contained in the aqueous solution separated in the second solid-liquid separation can be easily separated. This makes it possible to prevent the purity of the recovered lithium carbonate from being reduced by the added calcium.
本実施の形態において、炭酸ガスによるバブリングは、第2の固液分離で分離された水溶液のpHが8以上10以下の範囲内になるように行われる。バブリング後の水溶液のpHが8未満の場合、析出した炭酸カルシウムが炭酸水素カルシウム(Ca(HCO3)2)として再溶解する恐れがあり、カルシウムをリチウムから分離することができない恐れがある。また、バブリング前の水溶液のpHは、12前後であるため、バブリング後の水溶液のpHが10より大きい状態では、余剰カルシウムを十分に析出させることができない。これに対して、炭酸ガスによるバブリングが、第2の固液分離で分離された水溶液のpHが8以上10以下の範囲内になるように行われることにより、水溶液中のカルシウムをリチウムと適切に分離させることができる。なお、バブリング後の水溶液のpHは、より好ましくは、8.5に設定される。 In this embodiment, the bubbling with carbon dioxide gas is carried out so that the pH of the aqueous solution separated in the second solid-liquid separation is within the range of 8 to 10. If the pH of the aqueous solution after bubbling is less than 8, the precipitated calcium carbonate may re-dissolve as calcium bicarbonate (Ca(HCO 3 ) 2 ), making it impossible to separate calcium from lithium. Furthermore, since the pH of the aqueous solution before bubbling is around 12, if the pH of the aqueous solution after bubbling is greater than 10, excess calcium cannot be sufficiently precipitated. In contrast, by carrying out the bubbling with carbon dioxide gas so that the pH of the aqueous solution separated in the second solid-liquid separation is within the range of 8 to 10, calcium in the aqueous solution can be appropriately separated from lithium. The pH of the aqueous solution after bubbling is more preferably set to 8.5.
第3分離工程P29は、バブリング後の水溶液に対して第3の固液分離を行う。このために、第3分離機29は、固液分離機により構成される。第3分離機29により固液分離を行うことにより、水溶液から炭酸カルシウム等の固体の残渣が取り除かれる。第3の固液分離で分離された水溶液は、リチウム回収装置24に導入される。 In the third separation process P29, a third solid-liquid separation is performed on the aqueous solution after bubbling. For this purpose, the third separator 29 is composed of a solid-liquid separator. By performing solid-liquid separation in the third separator 29, solid residues such as calcium carbonate are removed from the aqueous solution. The aqueous solution separated in the third solid-liquid separation is introduced into the lithium recovery device 24.
本実施の形態において、回収工程P2は、第1の固液分離で分離された水溶液および第3の固液分離で分離された水溶液を一時貯留する貯留工程P23を含む。このために、回収システム2は、第1分離機22から出た水溶液および第3分離機29から出た水溶液を導入するバッファタンク23を備えている。これにより、第3の固液分離で分離された水溶液に対しても、リチウム回収工程P24において水溶液中のリチウムが回収される。 In this embodiment, the recovery process P2 includes a storage process P23 in which the aqueous solution separated in the first solid-liquid separation and the aqueous solution separated in the third solid-liquid separation are temporarily stored. For this reason, the recovery system 2 is equipped with a buffer tank 23 into which the aqueous solution discharged from the first separator 22 and the aqueous solution discharged from the third separator 29 are introduced. As a result, lithium in the aqueous solution separated in the third solid-liquid separation is also recovered in the lithium recovery process P24.
以上のように、本実施の形態によれば、廃リチウムイオン電池を焙焼することにより得られる焙焼物を第1溶解槽21において水に浸漬させた後の残渣を、第1溶解槽21とは異なる第2溶解槽25において再度水に浸漬させる。この際、第2溶解槽25には、水酸化カルシウムが添加される。このため、残渣に含まれるフッ化リチウムの溶解が促進され、残渣に含まれるリチウム分を回収することができる。したがって、リチウムの回収率を高くすることができる。 As described above, according to this embodiment, the roasted product obtained by roasting waste lithium-ion batteries is immersed in water in the first dissolving tank 21, and the resulting residue is then immersed in water again in the second dissolving tank 25, which is different from the first dissolving tank 21. At this time, calcium hydroxide is added to the second dissolving tank 25. This promotes the dissolution of lithium fluoride contained in the residue, allowing the lithium contained in the residue to be recovered. This therefore increases the lithium recovery rate.
ここで、第1溶解槽21に水酸化カルシウムを添加しない理由について説明する。第1溶解槽21には、前述の通り、廃LIBの焙焼物が導入される。この焙焼物は、リチウム化合物として、少なくとも炭酸リチウムおよびフッ化リチウムを含んでいる。炭酸リチウムの水に対する溶解度は、フッ化リチウムの水に対する溶解度より大きい。そのため、第1溶解槽21においては炭酸リチウムの溶解が優勢で、フッ化リチウムの溶解はほとんど生じない。さらに、焙焼物における炭酸リチウムの量がフッ化リチウムの量よりも多いことも、フッ化リチウムの溶解が生じ難い原因の1つに挙げられる。 Here, the reason why calcium hydroxide is not added to the first dissolving tank 21 will be explained. As mentioned above, roasted waste LIB is introduced into the first dissolving tank 21. This roasted material contains at least lithium carbonate and lithium fluoride as lithium compounds. The solubility of lithium carbonate in water is greater than the solubility of lithium fluoride in water. Therefore, in the first dissolving tank 21, dissolution of lithium carbonate predominates, and dissolution of lithium fluoride hardly occurs. Furthermore, the fact that the amount of lithium carbonate in the roasted material is greater than the amount of lithium fluoride is also cited as one of the reasons why lithium fluoride is difficult to dissolve.
したがって、このような第1溶解槽21の水溶液に水酸化カルシウムを添加しても、炭酸リチウムの溶解により、リチウムイオンが飽和し、フッ化リチウムの溶解が進まないと考えられる。発明者らは、このような知見を得て、フッ化リチウムを水に溶解させるために、第1溶解槽21とは異なる第2溶解槽25において新たな水、すなわち、リチウムイオンが飽和していない水にフッ化リチウムを含む残渣を浸漬させることを想到するに至った。 Therefore, even if calcium hydroxide is added to the aqueous solution in the first dissolution tank 21, the dissolution of lithium carbonate will saturate the lithium ions, preventing the dissolution of lithium fluoride. Based on this knowledge, the inventors came up with the idea of immersing the residue containing lithium fluoride in new water, i.e., water that is not saturated with lithium ions, in a second dissolution tank 25 different from the first dissolution tank 21, in order to dissolve lithium fluoride in water.
第1溶解槽21では溶解せず残渣として分離されるフッ化リチウムに対して、第2溶解槽25において改めて水に浸漬させることにより、フッ化リチウムが溶解し、フッ化リチウムに含まれるリチウム成分を回収することができる。 Lithium fluoride that does not dissolve in the first dissolution tank 21 and is separated as residue is immersed in water again in the second dissolution tank 25, whereby the lithium fluoride dissolves and the lithium component contained in the lithium fluoride can be recovered.
上記説明から、当業者にとっては、本開示の多くの改良や他の実施形態が明らかである。従って、上記説明は、例示としてのみ解釈されるべきであり、本開示を実行する最良の態様を当業者に教示する目的で提供されたものである。本開示の精神を逸脱することなく、その構造または機能の詳細を実質的に変更できる。 Many modifications and other embodiments of the present disclosure will be apparent to those skilled in the art from the above description. Therefore, the above description should be construed as illustrative only, and is provided for the purpose of teaching those skilled in the art the best mode of carrying out the present disclosure. Details of the structure or function thereof may be substantially changed without departing from the spirit of the present disclosure.
[他の実施の形態]
例えば、上記実施の形態においては、各工程に対して一または複数の装置または機器が対応する処理システムが例示されているが、一の装置または機器で複数の工程を実現するように処理システムが構成されてもよい。
Other Embodiments
For example, in the above embodiment, a processing system is exemplified in which one or more devices or equipment correspond to each process, but the processing system may also be configured to realize multiple processes using one device or equipment.
また、上記実施の形態では、カルシウム分離装置27で分離された水溶液を、第1分離機22で分離された水溶液と混合して、リチウム回収装置24に導入する態様を例示したが、これらの水溶液を個別に処理するようにしてもよい。例えば、カルシウム分離装置27が、第3分離工程P29の後に、リチウム回収装置24と同じ機能、すなわち、濃縮および固液分離工程を実施する機能を有してもよい。 Furthermore, in the above embodiment, an example was given in which the aqueous solution separated in the calcium separation device 27 was mixed with the aqueous solution separated in the first separator 22 and introduced into the lithium recovery device 24, but these aqueous solutions may also be processed separately. For example, the calcium separation device 27 may have the same function as the lithium recovery device 24, i.e., the function of performing the concentration and solid-liquid separation processes, after the third separation process P29.
[本開示のまとめ]
[項目1]
本開示の一態様に係る廃リチウムイオン電池の処理方法は、フッ素を含む廃リチウムイオン電池からリチウムを回収するための廃リチウムイオン電池の処理方法であって、前記廃リチウムイオン電池を焙焼することにより得られる焙焼物を第1溶解槽に導入して水に浸漬させ、前記第1溶解槽における浸漬後の水溶液に対して第1の固液分離を行い、前記第1の固液分離で分離された水溶液から前記リチウムを回収し、前記第1溶解槽における浸漬後の残渣を、前記第1溶解槽とは異なる第2溶解槽に導入して水に浸漬させ、前記第2溶解槽内の水に水酸化カルシウムを添加し、前記第2溶解槽における浸漬後の水溶液に対して第2の固液分離を行い、前記第2の固液分離で分離された水溶液から前記水酸化カルシウム由来の余剰カルシウムと前記リチウムとを分離する。
Summary of the Disclosure
[Item 1]
A method for treating used lithium-ion batteries according to one aspect of the present disclosure is a method for recovering lithium from used lithium-ion batteries containing fluorine, the method comprising the steps of: roasting the used lithium-ion batteries to obtain a roasted product, introducing the roasted product into a first dissolving tank and immersing it in water; performing a first solid-liquid separation on the aqueous solution obtained after immersion in the first dissolving tank; recovering the lithium from the aqueous solution separated by the first solid-liquid separation; introducing the residue obtained after immersion in the first dissolving tank into a second dissolving tank different from the first dissolving tank and immersing it in water; adding calcium hydroxide to the water in the second dissolving tank; performing a second solid-liquid separation on the aqueous solution obtained after immersion in the second dissolving tank; and separating excess calcium derived from the calcium hydroxide and the lithium from the aqueous solution separated by the second solid-liquid separation.
上記方法によれば、廃リチウムイオン電池を焙焼することにより得られる焙焼物を第1溶解槽において水に浸漬させた後の残渣を、第1溶解槽とは異なる第2溶解槽において再度水に浸漬させる。この際、第2溶解槽には、水酸化カルシウムが添加される。このため、残渣に含まれるフッ化リチウムの溶解が促進され、残渣に含まれるリチウム分を回収することができる。したがって、リチウムの回収率を高くすることができる。 According to the above method, the roasted product obtained by roasting waste lithium-ion batteries is immersed in water in a first dissolving tank, and the resulting residue is then immersed in water again in a second dissolving tank that is different from the first dissolving tank. During this process, calcium hydroxide is added to the second dissolving tank. This promotes the dissolution of lithium fluoride contained in the residue, allowing the lithium contained in the residue to be recovered. This results in a high lithium recovery rate.
[項目2]
項目1の廃リチウムイオン電池の処理方法において、前記第2溶解槽内の水の量は、前記第2溶解槽内に導入される前記残渣に対する重量比が、20倍以上かつ40倍以下であってもよい。これにより、第2溶解槽において残渣に含まれるフッ化リチウムを十分に溶解させることができ、かつ、コストの増大を抑制することができる。
[Item 2]
In the method for treating waste lithium-ion batteries according to Item 1, the weight ratio of the amount of water in the second dissolving tank to the amount of the residue introduced into the second dissolving tank may be 20 to 40 times. This makes it possible to sufficiently dissolve lithium fluoride contained in the residue in the second dissolving tank and to suppress an increase in costs.
[項目3]
項目1または2の廃リチウムイオン電池の処理方法において、前記第2の固液分離で分離された水溶液に対して炭酸ガスによりバブリングし、前記バブリング後の水溶液に対して第3の固液分離を行い、前記余剰カルシウムを固体として除去してもよい。炭酸ガスによるバブリングを実施することにより、第2溶解槽において添加された水酸化カルシウム由来の余剰カルシウムを析出させることができる。したがって、第2の固液分離で分離された水溶液に含まれるリチウムとカルシウムとを容易に分離することができる。これにより、回収される炭酸リチウムの純度が添加されたカルシウムによって低減することを抑制することができる。
[Item 3]
In the method for treating waste lithium-ion batteries according to Item 1 or 2, the aqueous solution separated in the second solid-liquid separation may be bubbled with carbon dioxide gas, and the aqueous solution after the bubbling may be subjected to a third solid-liquid separation to remove the excess calcium as a solid. By performing the bubbling with carbon dioxide gas, the excess calcium derived from the calcium hydroxide added in the second dissolution tank can be precipitated. Therefore, lithium and calcium contained in the aqueous solution separated in the second solid-liquid separation can be easily separated. This makes it possible to prevent the purity of the recovered lithium carbonate from being reduced by the added calcium.
[項目4]
項目3の廃リチウムイオン電池の処理方法において、前記炭酸ガスによるバブリングは、前記第2の固液分離で分離された水溶液のpHが8以上10以下の範囲内になるように行われてもよい。これにより、水溶液中のカルシウムをリチウムと適切に分離させることができる。
[Item 4]
In the method for treating waste lithium-ion batteries according to Item 3, the bubbling with carbon dioxide gas may be carried out so that the pH of the aqueous solution separated in the second solid-liquid separation falls within a range of 8 to 10. This allows calcium in the aqueous solution to be appropriately separated from lithium.
[項目5]
本開示の他の態様に係る廃リチウムイオン電池の処理システムは、フッ素を含む廃リチウムイオン電池からリチウムを回収するための廃リチウムイオン電池の処理システムであって、前記廃リチウムイオン電池を焙焼することにより得られる焙焼物を導入して水に浸漬させる第1溶解槽と、前記第1溶解槽における浸漬後の水溶液に対して第1の固液分離を行う第1分離機と、前記第1分離機で分離された水溶液から前記リチウムを回収するリチウム回収装置と、水酸化カルシウムが添加される水に前記第1溶解槽における浸漬後の残渣を導入して浸漬させる、前記第1溶解槽とは異なる第2溶解槽と、前記第2溶解槽における浸漬後の水溶液に対して第2の固液分離を行う第2分離機と、前記第2の固液分離で分離された水溶液から前記水酸化カルシウム由来の余剰カルシウムと前記リチウムとを分離するカルシウム分離装置と、を備え、前記第2溶解槽内の水には、水酸化カルシウムが添加される。
[Item 5]
A treatment system for waste lithium-ion batteries according to another aspect of the present disclosure is a treatment system for waste lithium-ion batteries for recovering lithium from waste lithium-ion batteries containing fluorine, the treatment system including: a first dissolving tank into which a roasted product obtained by roasting the waste lithium-ion batteries is introduced and immersed in water; a first separator that performs a first solid-liquid separation on the aqueous solution after immersion in the first dissolving tank; a lithium recovery device that recovers the lithium from the aqueous solution separated by the first separator; a second dissolving tank different from the first dissolving tank, into which a residue after immersion in the first dissolving tank is introduced and immersed in water to which calcium hydroxide is added; a second separator that performs a second solid-liquid separation on the aqueous solution after immersion in the second dissolving tank; and a calcium separation device that separates excess calcium derived from the calcium hydroxide and the lithium from the aqueous solution separated by the second solid-liquid separation, wherein calcium hydroxide is added to the water in the second dissolving tank.
2 回収システム(処理システム)
21 第1溶解槽
22 第1分離機
24 リチウム回収装置
25 第2溶解槽
26 第2分離機
27 カルシウム分離装置
2. Collection system (treatment system)
21 First dissolution tank 22 First separator 24 Lithium recovery device 25 Second dissolution tank 26 Second separator 27 Calcium separation device
Claims (5)
前記廃リチウムイオン電池を焙焼することにより得られる焙焼物を第1溶解槽に導入して水に浸漬させ、
前記第1溶解槽における浸漬後の水溶液に対して第1の固液分離を行い、
前記第1の固液分離で分離された水溶液から前記リチウムを回収し、
前記第1溶解槽における浸漬後の残渣を、前記第1溶解槽とは異なる第2溶解槽に導入して水に浸漬させ、
前記第2溶解槽内の水に水酸化カルシウムを添加し、
前記第2溶解槽における浸漬後の水溶液に対して第2の固液分離を行い、
前記第2の固液分離で分離された水溶液から前記水酸化カルシウム由来の余剰カルシウムと前記リチウムとを分離する、廃リチウムイオン電池の処理方法。 A method for treating waste lithium ion batteries to recover lithium from waste lithium ion batteries containing fluorine, comprising:
a roasted product obtained by roasting the waste lithium ion batteries is introduced into a first dissolving tank and immersed in water;
performing a first solid-liquid separation on the aqueous solution after immersion in the first dissolution tank;
recovering the lithium from the aqueous solution separated by the first solid-liquid separation;
The residue after immersion in the first dissolution tank is introduced into a second dissolution tank different from the first dissolution tank and immersed in water;
adding calcium hydroxide to the water in the second dissolution tank;
performing a second solid-liquid separation on the aqueous solution after immersion in the second dissolution tank;
the excess calcium derived from the calcium hydroxide and the lithium are separated from the aqueous solution separated by the second solid-liquid separation.
前記バブリング後の水溶液に対して第3の固液分離を行い、前記余剰カルシウムを固体として除去する、請求項1または2に記載の廃リチウムイオン電池の処理方法。 bubbling carbon dioxide gas into the aqueous solution separated by the second solid-liquid separation;
3. The method for treating waste lithium ion batteries according to claim 1, further comprising the step of: subjecting the aqueous solution after the bubbling to a third solid-liquid separation; and removing the excess calcium as a solid.
前記廃リチウムイオン電池を焙焼することにより得られる焙焼物を導入して水に浸漬させる第1溶解槽と、
前記第1溶解槽における浸漬後の水溶液に対して第1の固液分離を行う第1分離機と、
前記第1分離機で分離された水溶液から前記リチウムを回収するリチウム回収装置と、
水酸化カルシウムが添加される水に前記第1溶解槽における浸漬後の残渣を導入して浸漬させる、前記第1溶解槽とは異なる第2溶解槽と、
前記第2溶解槽における浸漬後の水溶液に対して第2の固液分離を行う第2分離機と、
前記第2の固液分離で分離された水溶液から前記水酸化カルシウム由来の余剰カルシウムと前記リチウムとを分離するカルシウム分離装置と、を備えた、廃リチウムイオン電池の処理システム。
A waste lithium ion battery treatment system for recovering lithium from waste lithium ion batteries containing fluorine, comprising:
a first dissolution tank into which a roasted product obtained by roasting the waste lithium ion batteries is introduced and immersed in water;
a first separator that performs a first solid-liquid separation on the aqueous solution after immersion in the first dissolution tank;
a lithium recovery device that recovers the lithium from the aqueous solution separated by the first separator;
a second dissolution tank different from the first dissolution tank, into which the residue obtained after immersion in the first dissolution tank is introduced and immersed in water to which calcium hydroxide is added;
a second separator that performs a second solid-liquid separation on the aqueous solution after immersion in the second dissolution tank;
a calcium separation device that separates excess calcium derived from the calcium hydroxide and the lithium from the aqueous solution separated by the second solid-liquid separation.
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111635999A (en) * | 2020-06-08 | 2020-09-08 | 孟元 | Method for extracting lithium from lithium-containing brine and preparing lithium hydroxide |
| WO2020246079A1 (en) * | 2019-06-07 | 2020-12-10 | 川崎重工業株式会社 | System and method for treating waste lithium ion battery |
| WO2021090571A1 (en) * | 2019-11-08 | 2021-05-14 | Dowaエコシステム株式会社 | Method for separating lithium |
| JP2023106309A (en) * | 2022-01-20 | 2023-08-01 | Dowaエコシステム株式会社 | Method for recovering valuable material |
| JP2023129361A (en) * | 2022-03-03 | 2023-09-14 | 三菱マテリアル株式会社 | Method for producing lithium concentrate and method for producing lithium phosphate used therein |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020246079A1 (en) * | 2019-06-07 | 2020-12-10 | 川崎重工業株式会社 | System and method for treating waste lithium ion battery |
| WO2021090571A1 (en) * | 2019-11-08 | 2021-05-14 | Dowaエコシステム株式会社 | Method for separating lithium |
| CN111635999A (en) * | 2020-06-08 | 2020-09-08 | 孟元 | Method for extracting lithium from lithium-containing brine and preparing lithium hydroxide |
| JP2023106309A (en) * | 2022-01-20 | 2023-08-01 | Dowaエコシステム株式会社 | Method for recovering valuable material |
| JP2023129361A (en) * | 2022-03-03 | 2023-09-14 | 三菱マテリアル株式会社 | Method for producing lithium concentrate and method for producing lithium phosphate used therein |
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