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WO2024235881A1 - Module de ventilateur de refroidissement d'un véhicule automobile et véhicule automobile - Google Patents

Module de ventilateur de refroidissement d'un véhicule automobile et véhicule automobile Download PDF

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Publication number
WO2024235881A1
WO2024235881A1 PCT/EP2024/063003 EP2024063003W WO2024235881A1 WO 2024235881 A1 WO2024235881 A1 WO 2024235881A1 EP 2024063003 W EP2024063003 W EP 2024063003W WO 2024235881 A1 WO2024235881 A1 WO 2024235881A1
Authority
WO
WIPO (PCT)
Prior art keywords
radiator
motor vehicle
electronics
fan module
motor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/EP2024/063003
Other languages
German (de)
English (en)
Inventor
Thomas Liedtke
Bernd Herthan
Bertram Bopp
Leonhard Angerpointner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Brose Fahrzeugteile SE and Co KG
Original Assignee
Brose Fahrzeugteile SE and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Brose Fahrzeugteile SE and Co KG filed Critical Brose Fahrzeugteile SE and Co KG
Publication of WO2024235881A1 publication Critical patent/WO2024235881A1/fr
Anticipated expiration legal-status Critical
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60QARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
    • B60Q5/00Arrangement or adaptation of acoustic signal devices
    • B60Q5/005Arrangement or adaptation of acoustic signal devices automatically actuated
    • B60Q5/008Arrangement or adaptation of acoustic signal devices automatically actuated for signaling silent vehicles, e.g. for warning that a hybrid or electric vehicle is approaching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K11/00Arrangement in connection with cooling of propulsion units
    • B60K11/02Arrangement in connection with cooling of propulsion units with liquid cooling
    • B60K11/04Arrangement or mounting of radiators, radiator shutters, or radiator blinds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K11/00Arrangement in connection with cooling of propulsion units
    • B60K11/06Arrangement in connection with cooling of propulsion units with air cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D25/00Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/08Front or rear portions
    • B62D25/082Engine compartments
    • B62D25/084Radiator supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00Type of vehicle
    • B60Y2200/90Vehicles comprising electric prime movers
    • B60Y2200/92Hybrid vehicles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P5/00Pumping cooling-air or liquid coolants
    • F01P5/02Pumping cooling-air; Arrangements of cooling-air pumps, e.g. fans or blowers
    • F01P5/06Guiding or ducting air to, or from, ducted fans

Definitions

  • the invention relates to a radiator fan module of a motor vehicle and to a motor vehicle.
  • the radiator fan module has a radiator frame and a radiator fan.
  • Motor vehicles such as passenger cars, usually have a main drive for propulsion.
  • This usually includes an internal combustion engine.
  • the internal combustion engine When the motor vehicle is to be moved, the internal combustion engine is operated and fuel is burned, with part of the thermal energy released in this way being converted into mechanical energy. However, since not all of the energy released can be converted into mechanical energy, the internal combustion engine heats up, so it is necessary to cool it.
  • a radiator fan module is usually used for this, which includes a radiator frame with a radiator fan connected to it.
  • the radiator frame is connected to a radiator network, which is at least partially covered by the radiator frame.
  • the radiator network in turn has several cooling pipes, within which a coolant is guided, which is then fed to the combustion engine via further pipes, where the coolant is heated.
  • the coolant heated in this way is fed back to the radiator network, which is exposed to a headwind when the motor vehicle is moving.
  • the radiator fan By operating the radiator fan, an additional air flow can be generated, so that cooling is improved.
  • the main drive also increasingly includes an electric motor. However, the electric motor produces relatively little noise when in operation.
  • vehicle warning noise generators are usually used. These emit a noise when the motor vehicle is moving, so that an artificial operating noise of the motor vehicle is provided. This is usually similar to the noise generated when the combustion engine is running. Since the vehicle conversion generator is operated depending on the operating conditions of the motor vehicle and other parameters, it is necessary to have a signaling connection to an on-board computer of the motor vehicle. A bus system is usually used for this, which is why it is necessary for the vehicle warning noise generator to have a corresponding connection. A connection to an on-board network is also required for the power supply. Furthermore, the need for cables is increased, which increases the weight and manufacturing costs of the motor vehicle. It is also necessary for the vehicle warning noise generator to meet certain requirements for safe operation, such as a certain electromagnetic compatibility (EMC). This must be taken into account during design, which also increases development and certification costs.
  • EMC electromagnetic compatibility
  • the invention is based on the object of providing a particularly suitable cooling fan module of a motor vehicle as well as a particularly suitable motor vehicle wherein in particular manufacturing and/or material costs are reduced and wherein manufacture/assembly is advantageously simplified.
  • the radiator fan module is a component of a motor vehicle in the assembled state.
  • the radiator fan module is suitable, in particular intended and configured, to form a component of the motor vehicle in the assembled state.
  • the radiator fan module has in particular corresponding receiving and/or mounting points by means of which mounting on other components of the motor vehicle is possible, in particular in an engine compartment.
  • the motor vehicle is in particular land-based and preferably designed with multiple lanes. In this case, it is suitably possible to position the motor vehicle essentially freely, in particular on a roadway.
  • the motor vehicle expediently has corresponding wheels.
  • the motor vehicle is suitably not rail-guided.
  • the motor vehicle is a passenger car (car) or a commercial vehicle, such as a truck (lorry) or bus.
  • the motor vehicle has in particular a main drive, which includes, for example, an internal combustion engine.
  • a main drive which includes, for example, an internal combustion engine.
  • This is expediently connected to the radiator fan module in terms of fluid technology, so that a cooling circuit is formed.
  • coolant is conveyed from the radiator fan module to the internal combustion engine, which is heated when the internal combustion engine is operating.
  • the heated coolant is returned to the radiator fan module, where it is cooled, for example due to the radiator fan module being exposed to a headwind or other air flow.
  • the main drive also has an electric motor, so that the motor vehicle is designed as a hybrid vehicle. In this case, in particular in certain vehicle/operating states, for example at comparatively low speeds and/or a low desired acceleration, only the electric motor is used to propel the motor vehicle.
  • the electric motor is also connected to the cooling circuit, or the cooling circuit is only assigned to the electric motor.
  • the radiator fan module in particular the cooling circuit
  • the electric motor is cooled down, which is heated during operation, in particular due to electrical losses.
  • the motor vehicle is designed as a so-called PHEV and electric vehicle.
  • the cooling fan module is assigned to an energy storage device, by means of which in particular the electric motor is supplied with current.
  • the energy storage device is expediently designed as a high-voltage battery, and by means of this a direct voltage of over 400 V is suitably provided.
  • the energy storage device is connected to the cooling circuit, if any, or this is only assigned to the energy storage device.
  • the cooling fan module is assigned to an air conditioning system, for example, and the cooling fan module is in particular a component of a coolant circuit, whereby a coolant is guided by means of the cooling fan module when it is in operation.
  • the cooling fan module has a cooling fan and a cooling frame.
  • the cooling fan is connected to the cooling frame.
  • the cooling frame has a bracket for the cooling fan, by means of which the cooling fan is held, for example permanently or detachably.
  • the cooling fan is attached to the cooling frame using screws or clips.
  • the cooling frame preferably has a frame body, which is designed in particular to be flat.
  • the frame body preferably comprises a round recess within which a fan wheel of the radiator fan is conveniently held.
  • the fan wheel of the radiator fan is driven by a fan motor of the radiator fan, which is preferably attached to the radiator frame in a rotationally fixed manner.
  • the fan motor When the fan motor is in operation, the fan wheel rotates and in particular an air flow is created through the recess of the radiator frame.
  • the fan motor is an electric motor and, for example, a brushed commutator motor or, conveniently, a brushless direct current motor (BLDC).
  • BLDC brushless direct current motor
  • the radiator frame is attached to the radiator core, for example permanently or detachably, in particular by means of clips or screws.
  • the radiator core comprises a plurality of cooling fins which are thermally and preferably mechanically connected to a plurality of cooling pipes.
  • the cooling pipes are used in particular to conduct a coolant. Due to the cooling fins, a surface of the radiator core is enlarged so that a comparatively effective heat exchange can take place between the coolant and an environment.
  • the radiator core is a component of the radiator fan module, or a separate component, in particular spaced apart from it.
  • the radiator core is preferably a component of a radiator fan module.
  • the radiator core is not a component of the radiator fan module, but the radiator frame is suitable, in particular provided and set up, to be attached to the radiator core.
  • the radiator core is preferably essentially completely covered by the radiator frame.
  • the radiator frame expediently comprises several dynamic pressure flaps, which are mounted in particular on the frame body and by means of which, for example, corresponding openings in the frame body can be covered.
  • the dynamic pressure flaps are pivoted in particular when the radiator core is exposed to a comparatively high level of airflow, so that an additional air flow through the radiator core is possible.
  • the cooling fan module further comprises a vehicle warning noise generator (English: “Acoustic Vehicle Alert System”), which is also referred to below simply as AVAS or noise generator.
  • vehicle warning noise generator comprises a first electronic unit, by means of which a noise generator of the noise generator is operated.
  • the noise generator is, for example, a loudspeaker or comprises one.
  • the noise generator is suitable, in particular intended and set up, to emit a noise during operation.
  • the noise is in particular created synthetically and preferably simulates the operation of an internal combustion engine.
  • the noise is in particular created using an analog or digital signal, for example, which is preferably provided by the first electronic unit.
  • a volume and/or a frequency of the noise is adjusted by means of the first electronic unit, for example depending on the current operation of the motor vehicle.
  • the first electronic unit is suitable, in particular intended and set up for this purpose.
  • the first electronics are particularly designed and configured to operate the noise generator depending on certain operating and/or environmental parameters of the motor vehicle, so that a certain noise is emitted.
  • the vehicle warning noise generator is therefore in particular a sound generator and is also referred to simply as a sound generator below.
  • the cooling fan module When assembled, the cooling fan module is arranged in a front part of the motor vehicle, since a headwind is used in particular for its operation.
  • the vehicle warning noise generator is therefore also located in this area, which is why people in this area, i.e. in front of the motor vehicle, are warned when the motor vehicle moves.
  • It is not necessary to provide additional mounting points for the vehicle warning noise generator in the engine compartment which is why no Material costs for additional assembly equipment are available. Due to the omission of the additional assembly equipment, the weight of the vehicle is also reduced.
  • the vehicle warning noise generator Due to the possible frame body, there is also a comparatively large installation space for the vehicle warning noise generator, which is why installation of the radiator fan module is comparatively simple. It is possible to prefabricate the radiator fan module, which is why the vehicle warning noise generator can be installed without restrictions on the working space, in comparison to direct installation in the engine compartment. In addition, the vehicle warning noise generator is installed in one step with the other components of the radiator fan module on the motor vehicle, which is why production of the motor vehicle is simplified and production costs are reduced.
  • the noise generator and the first electronics are arranged directly next to each other and, for example, fastened to each other.
  • the vehicle warning noise generator is available as a separate module, which simplifies storage.
  • the vehicle warning noise generator is expediently connected, preferably fastened, to the frame body by means of a holder.
  • the noise generator and the first electronics are spaced apart and separated from each other, which on the one hand enables improved use of space.
  • the first electronics and the noise generator are fastened to the frame body by means of a respective holder.
  • the noise generator and the first electronics are electrically connected by means of a cable.
  • analog and/or digital data/signals are transmitted via the cable during operation, so that the noise generator emits the noise that is provided or at least specified by the first electronics.
  • the cable is separate from the radiator frame, which makes replacement easier.
  • the cable is held in place by the radiator frame.
  • the cable is inserted into a corresponding holder in the radiator frame and is preferably held there by means of clips or other fastening means.
  • the line is particularly preferably embedded in the radiator frame and thus held there securely, in particular in the frame body.
  • the line is expediently overmolded using a plastic from which the radiator frame, preferably the frame body, is made.
  • the line is thus permanently connected to the radiator frame.
  • the line is preferably integrated into the radiator frame. In this way, it is possible to choose the installation location of the first electronics and the noise generator in a relatively variable manner, with no restrictions due to the existing line when the motor vehicle is in operation. It is also not necessary to ensure that the line is located in the area of moving parts, such as the fan wheel, or can be moved there.
  • the cooling fan module is implemented as a single component. Consequently, even if the first electronics are a relatively large distance away from the noise generator, installation is not difficult.
  • the noise generator is attached directly to the radiator frame, for example using screws.
  • the noise generator is arranged in a housing and is simply inserted into it or held in it, for example using adhesive, clips and/or screws.
  • the housing protects the noise generator, so that it does not need to be relatively robust, which reduces manufacturing costs.
  • the housing has several openings, such as slots, through which the noise generated by the noise generator during operation can escape into the environment.
  • the housing is preferably molded onto the radiator frame.
  • the housing is one piece with the radiator frame, so that no additional assembly material is required for fastening. In other words, no brackets or the like are required, which reduces material costs. In this way, manufacturing steps are also reduced.
  • the housing is designed as a single piece and/or closed, so that the noise generator is completely surrounded by the housing.
  • the housing is manufactured in particular around the noise generator, for example by injection molding it.
  • the housing is designed to be open, and a cover is placed on it in the assembled state. This has in particular any openings through which the noise generated by the noise generator can escape.
  • the housing is welded to the radiator frame so that there is a material connection between them.
  • the radiator frame and the molded-on housing are designed as a common injection-molded part. Consequently, they are molded together.
  • the radiator frame and the housing are preferably made of a plastic so that the radiator frame and the housing are a plastic injection-molded part. This means that the housing is molded onto the radiator frame in one step with its creation, which means that manufacturing steps are reduced. This also ensures that the housing is securely connected to the radiator frame.
  • the fan motor of the radiator fan is operated in an uncontrolled manner.
  • the radiator fan particularly preferably comprises a second electronic unit, by means of which the fan motor is operated.
  • the second electronic unit is used in particular to operate the fan motor depending on current requirements, for example a desired cooling capacity.
  • the second electronic unit comprises a converter, in particular a B6 circuit, in particular if the fan motor is designed as a brushless direct current motor (BLDC).
  • the second electronics are held on the fan motor and/or are at least partially integrated into it.
  • the second electronics are spaced apart from the fan motor, so that freedom in the design is increased.
  • the first electronics are separate from the second electronics.
  • first electronics and the second electronics are formed by means of a common electronics system.
  • the common electronics have, for example, only a single circuit board that is at least partially divided between the first electronics and the second electronics.
  • the common electronics preferably have a plurality of components that are used by the first electronics and the second electronics or are assigned to them.
  • the common electronics in particular have only a single connection to a bus system and/or an on-board network, via which a signaling/electrical connection can be created with the bus system/on-board network of the motor vehicle.
  • Each of the two connections is in particular assigned to both the first and the second electronics.
  • the common electronics preferably have overvoltage protection and/or filter components, via which both the first and the second electronics are connected to other components of the motor vehicle, such as the on-board network and/or the bus system.
  • the common electronics suitably have two microcontrollers, one of which is assigned to the first electronics and one to the second electronics.
  • the common electronics have, for example, only a single microcontroller, which is assigned either to the first electronics or to the second electronics.
  • Particularly preferably, only a single microcontroller is present, which is assigned to both the first and the second electronics.
  • the individual functions of the first and the second electronics are thus carried out by means of the microcontroller during operation, in particular the control of the fan motor and the noise generator.
  • the microcontroller Due to the use of the microcontroller, flexible control is possible in accordance with current requirements. It is also possible to adapt an operating mode and/or parameters of the fan motor and/or the noise generator, for example after the radiator fan module has been manufactured, as part of an update, or for example during manufacture, so that the radiator fan module can be used in different vehicle types and/or with different noise generators/fan motors, whereby a hardware adaptation of the respective electronics is not necessary.
  • the adaptation to the hardware and/or vehicle type used is conveniently carried out by programming the microprocessor. This increases flexibility. Since the microprocessor is assigned to both the fan motor and the noise generator, manufacturing costs are not excessively increased.
  • the motor vehicle is preferably a passenger car (car) or a commercial vehicle, such as a truck (lorry) or bus.
  • the motor vehicle comprises a main drive, by means of which the motor vehicle can be moved.
  • the main drive comprises an electric motor.
  • the motor vehicle only has the electric motor, so that it is designed as an electric vehicle.
  • the main drive also comprises an internal combustion engine, which works according to the petrol or diesel principle, for example.
  • the motor vehicle is designed as a hybrid vehicle.
  • the motor vehicle further comprises a radiator fan module, which is expediently arranged/mounted in an engine compartment of the motor vehicle.
  • the radiator fan module comprises a radiator fan, which is connected to a radiator frame.
  • the radiator fan module also comprises a vehicle warning noise generator, which comprises a first electronic unit, by means of which a noise generator is operated.
  • the vehicle warning noise generator is designed in such a way that a noise is emitted during operation, in particular when only the electric motor is used for propulsion, i.e. when the motor vehicle in particular has only comparatively low noise emissions.
  • the cooling fan module is assigned to the main drive, so that the main drive, for example the electric motor and/or the combustion engine, if present, is cooled by means of the cooling fan module.
  • the cooling fan module is fluidically connected to the main drive.
  • the motor vehicle comprises an energy storage device, such as a high-voltage battery, which is used to operate the electric motor.
  • the cooling fan module is fluidically connected to the energy storage device, so that the energy storage device is cooled during operation by means of this.
  • the cooling fan module is assigned to an air conditioning system of the motor vehicle.
  • the cooling fan module is, in particular depending on the use, a component of a cooling circuit or a refrigerant circuit.
  • the fan motor is controlled in such a way that it emits a crazy noise.
  • the warning sound is generated, for example, due to the operation of the electric motor or due to the operation of a fan wheel driven by the fan wheel.
  • the fan motor or the vehicle warning sound generator is controlled to emit the respective warning sound. Alternatively or in combination, these are operated, for example, alternately or simultaneously.
  • the further developments and advantages explained in connection with the radiator fan module can also be transferred to the motor vehicle and vice versa.
  • Fig. 1 shows a schematic side view of a motor vehicle with a main drive and a radiator fan module
  • Fig. 2 shows a schematically simplified perspective view of the cooling fan module.
  • FIG. 1 shows a schematic representation of a motor vehicle 2 in the form of a passenger car (car).
  • the motor vehicle 2 has a plurality of wheels 4 which stand on a roadway (not shown in detail) along which the motor vehicle 4 can be moved.
  • the motor vehicle 2 has a main drive 6, by means of which at least some of the wheels 4 are driven via a drive train 8.
  • the drive train 8 comprises a transmission (not shown in detail) and a differential for this purpose.
  • the main drive 6 has an electric motor 10 in the form of a brushless direct current motor and an internal combustion engine 12 which operates according to the Otto principle. In this case, it is possible to use only one of the two motors 10, 12 when operating the main drive 6, for example only the electric motor 10 or only the internal combustion engine 12. It is also possible to operate both motors 10, 12 simultaneously, so that the maximum power that can be provided by the main drive 6 is increased.
  • motor vehicle 2 is a hybrid vehicle.
  • the motor vehicle 2 further comprises a cooling fan module 14 which is arranged together with at least a part of the main drive 6 in an engine compartment 16 of the Motor vehicle 2.
  • the cooling fan module 14 has a cooling network 18 that is arranged perpendicular to the longitudinal axis of the motor vehicle 2.
  • the cooling network 18 comprises cooling pipes (not shown in detail) that are fluidically coupled to the main drive 6, namely the internal combustion engine 12.
  • a cooling liquid is passed through the cooling pipes of the cooling network 18 and from there to the internal combustion engine 12, where the cooling liquid is heated.
  • the heated cooling liquid is passed back to the cooling network 18, which is exposed to a wind, namely a headwind, when the motor vehicle 2 is moving.
  • the heat transported by means of the cooling liquid is dissipated into the environment via the cooling network 18, so that the cooling liquid is cooled again.
  • a cooling circuit is thus formed.
  • a radiator frame 20 is attached to the radiator network 18, which is arranged essentially parallel to the radiator network 18 and by means of which one side of the radiator network 18 is essentially completely covered.
  • the radiator frame 20 is located behind the radiator network 18 in the direction of travel of the motor vehicle 2.
  • a radiator fan 22 is in turn attached to the radiator frame 20.
  • FIG. 2 shows a schematically simplified perspective view of a section of the radiator fan module 14.
  • the radiator frame 20 is shown from the side facing away from the radiator network 18, which is not shown.
  • the radiator frame 20 has a frame body 24 which is essentially flat and arranged parallel to the longitudinal axis of the motor vehicle.
  • a round recess 26 is made in the frame body 24 and is surrounded by a hollow cylindrical edge 28 of the radiator frame 20 which is molded onto the frame body 24.
  • a fan wheel 30 of the radiator fan 20 is arranged within the recess 26 and is arranged essentially parallel to the frame body 24, with a rotation axis being parallel to the longitudinal direction of the motor vehicle 2.
  • the radiator fan 20 also has a fan motor 32 which is a brushless direct current motor (BLDC), i.e. an electric motor.
  • BLDC brushless direct current motor
  • the fan motor 32 is connected to the frame body 24 by means of struts of the radiator frame 20 (not shown in detail). Fixed in a rotationally fixed manner, and when the electric motor 32 is operated, the fan wheel 30 is rotated within the recess 26 about a rotation axis which runs parallel to the longitudinal axis of the motor vehicle 2 and through the center of the recess 26. As a result, an air flow is created through the recess 26, whereby the formation of leakage air is prevented by means of the edge 28.
  • An electronics housing 34 is formed onto the frame body 24 and is thus integral with the frame body 24.
  • a second electronics unit 36 is arranged within the electronics housing 34 and is used to supply power to the electric motor 32 depending on the current requirements. The air flow through the cooler network 18 is therefore also created depending on the current requirements, so that the main drive 6 is cooled accordingly.
  • the second electronics unit 36 comprises a converter (not shown in detail) which comprises a plurality of semiconductor switches. These are operated by means of a driver circuit to which a microcontroller 38 is assigned.
  • the microcontroller 38 is a component of a common electronics unit 39 which also has a plurality of connections which are connected to a plug 40 which is inserted into the electronics housing 34.
  • connection There are only two connections, namely a connection to an on-board network of the motor vehicle 2, via which the power is supplied to the common electronics 39.
  • An overvoltage protection and filter components are assigned to this connection, so that on the one hand, in the event of an overvoltage in the on-board network, the common electronics 39 are not destroyed.
  • the filter prevents a reaction to the on-board network due to the operation of the common electronics 39, so that electromagnetic compatibility (EMC) is achieved.
  • EMC electromagnetic compatibility
  • the other connection is connected to a communication module of the common electronics 39, so that an exchange of information can take place via a bus system of the motor vehicle 2 and the common electronics 39.
  • the communication module receives the requirements according to which the fan motor 32 is to be operated, i.e. in particular when there is a comparatively strong heating of the combustion engine 12.
  • the cooling fan 22 has the fan motor 32, which is operated by means of the second electronics 36.
  • a housing 42 is also formed on the frame body 24 and is closed by a cover 44. Several slot-shaped openings 46 are made in the cover 44.
  • a noise generator 48 is arranged inside the housing 42 and is formed by a loudspeaker or at least includes one. When the noise generator 48 is operated, a noise is generated which can escape into the engine compartment 16 via the openings 46.
  • the noise generator 48 is connected via a line 50 to a first electronic unit 52 in terms of signals and electricity, which is a component of the common electronic unit 39.
  • the first electronic unit 36 and the second electronic unit 52 are thus formed by the common electronic unit 39, and the microcontroller 38 is also assigned to the first electronic unit 52.
  • the microcontroller 38 is used to create or adapt signals which are transmitted via the line 50 to the noise generator 48 and depending on which the corresponding noise is created.
  • the first electronics 52, the line 50, and the noise generator 48 form a vehicle warning noise generator 54, which is thus a component of the radiator fan module 14.
  • vehicle warning noise generator 54 When the vehicle warning noise generator 54 is operated, it is intended that when the motor vehicle 2 is moving using only the electric motor 10, i.e. when only slight driving noise is present, an artificial noise is generated that is similar to the operating noise of the combustion engine 12. In this way, any persons in front of the motor vehicle 2 are warned that the motor vehicle 2 is approaching.
  • the noise generator 48 is only activated up to a speed of the motor vehicle 2 of approximately 30 km/h. Above this speed, despite only the use of the electric motor 10, other driving noises, such as rolling noises from the tires, are comparatively loud, so that these can be directly perceived by any persons.
  • the current speed and also the operating mode of the main drive 6 are received by means of the communication module of the common electronics 39. Since the communication module and also the microcontroller 38 for the operation of the cooling fan 22 as well as the vehicle warning sound generator 44, synergy effects are present and material costs are reduced.
  • the complete cooler frame 20, i.e. the frame body 24, the struts (not shown in detail), the edge 28 and the electronics housing 34 are made in one piece from a plastic.
  • the housing 42 is also made in one piece with the cooler frame 20 and these are manufactured in a single work step using a plastic injection molding process.
  • the cooler frame 20 and the housing 42 molded onto it are thus designed as a common injection molded part, namely as a common plastic injection molded part. This means that the housing 42 is securely connected to the cooler frame 20, and no additional components are required.
  • the molding also takes place in one production step with the creation.
  • the line 50 is also molded using the plastic so that it is held securely to the cooler frame 20. Only the ends of the line 50 remain free, namely within the housing 48 or within the electronics housing 34.
  • the line 50 by means of which the noise generator 48 and the first electronics 52 are electrically connected, is thus received by the cooler frame 20, namely embedded in the frame body 24. As a result, the fan wheel 30 can rotate without it getting caught in the line 50.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)

Abstract

L'invention concerne un module de ventilateur de refroidissement (14) d'un véhicule automobile (2), le module comprenant un ventilateur de refroidissement (22) relié à un carénage de ventilateur (20). Le module de ventilateur de refroidissement (14) comprend un générateur de son d'avertissement automobile (54) ayant une première électronique (54) au moyen de laquelle un générateur de son (48) est actionné. L'invention concerne également un véhicule automobile (2).
PCT/EP2024/063003 2023-05-12 2024-05-10 Module de ventilateur de refroidissement d'un véhicule automobile et véhicule automobile Pending WO2024235881A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102023204460.9A DE102023204460A1 (de) 2023-05-12 2023-05-12 Kühlerlüftermodul eines Kraftfahrzeugs und Kraftfahrzeug
DE102023204460.9 2023-05-12

Publications (1)

Publication Number Publication Date
WO2024235881A1 true WO2024235881A1 (fr) 2024-11-21

Family

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Family Applications (1)

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PCT/EP2024/063003 Pending WO2024235881A1 (fr) 2023-05-12 2024-05-10 Module de ventilateur de refroidissement d'un véhicule automobile et véhicule automobile

Country Status (2)

Country Link
DE (1) DE102023204460A1 (fr)
WO (1) WO2024235881A1 (fr)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001260748A (ja) * 2000-03-15 2001-09-26 Denso Corp フロントエンドパネル
WO2006008021A1 (fr) * 2004-07-17 2006-01-26 Volkswagen Aktiengesellschaft Corps de radiateur comportant au moins un ventilateur entraine electriquement
US20220084498A1 (en) * 2020-09-16 2022-03-17 Hyundai Motor Company Apparatus and method for generating sound of vehicle
US20220266748A1 (en) * 2021-02-22 2022-08-25 Hyundai Motor Company Vehicle for outputting virtual engine sound and control method thereof
CN218702692U (zh) * 2022-10-26 2023-03-24 丰田自动车株式会社 车辆音响警示系统

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11321458A (ja) * 1998-05-20 1999-11-24 Nissan Motor Co Ltd 自動車の防盗ホーン取付構造
DE19929194A1 (de) * 1998-06-30 2000-01-05 Anden Co Elektrischer Anschlußkasten zur Verwendung in einem Kraftfahrzeug
DE10051568A1 (de) * 1999-10-20 2001-04-26 Denso Corp Vordere Fahtzeug-Endwand mit Hupenabdeckung
JP5778163B2 (ja) * 2009-10-23 2015-09-16 ハーマン インターナショナル インダストリーズ インコーポレイテッド 模擬マルチギア車両音響生成のためのシステム
CN216331744U (zh) * 2021-11-30 2022-04-19 戴廷强 一种avas与tpms的集成装置

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001260748A (ja) * 2000-03-15 2001-09-26 Denso Corp フロントエンドパネル
WO2006008021A1 (fr) * 2004-07-17 2006-01-26 Volkswagen Aktiengesellschaft Corps de radiateur comportant au moins un ventilateur entraine electriquement
US20220084498A1 (en) * 2020-09-16 2022-03-17 Hyundai Motor Company Apparatus and method for generating sound of vehicle
US20220266748A1 (en) * 2021-02-22 2022-08-25 Hyundai Motor Company Vehicle for outputting virtual engine sound and control method thereof
CN218702692U (zh) * 2022-10-26 2023-03-24 丰田自动车株式会社 车辆音响警示系统

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