WO2024140310A1 - Piezoelectric diaphragm, piezoelectric transducer and preparation method, sound-emitting apparatus, and electronic device - Google Patents
Piezoelectric diaphragm, piezoelectric transducer and preparation method, sound-emitting apparatus, and electronic device Download PDFInfo
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- H04R17/00—Piezoelectric transducers; Electrostrictive transducers
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- MEMS piezoelectric transducers are micro-electromechanical devices, which have been widely used in mobile communication devices, computers, medical electronic equipment and other electronic products in recent years. MEMS piezoelectric transducers use diaphragms to sense surrounding sound vibrations and then convert the vibrations into electrical signals.
- the second electrode includes a second bus electrode and a plurality of second interdigitated electrodes vertically arranged on both sides of the second bus electrode;
- the first bus electrode and the third bus electrode are located on both sides of the second bus electrode, and the first bus electrode, the second bus electrode and the third bus electrode are all straight and parallel to each other; the first interdigitated electrode and the third interdigitated electrode are arranged in a one-to-one correspondence and are staggered with the second interdigitated electrode, respectively, and the first interdigitated electrode, the second interdigitated electrode and the third interdigitated electrode are all straight.
- the piezoelectric diaphragm is a rectangular or square cantilever diaphragm, comprising a first area and a second area surrounding the first area; the slit extends from the edge of the piezoelectric diaphragm toward the center in the horizontal direction, so as to divide the piezoelectric diaphragm into a plurality of triangular diaphragm petals;
- each of the membrane petals has two first electrodes located on both sides that are mirror-symmetrical along the central axis, two third electrodes located in the middle that are mirror-symmetrically arranged are located between the two first electrodes, and between each first electrode and the adjacent third electrode is the second electrode, and the two second electrodes are mirror-symmetrical structures.
- the first electrode includes a first bus electrode and a plurality of first interdigitated electrodes disposed on one side of the first bus electrode;
- the piezoelectric diaphragm is a circular cantilever diaphragm, comprising a first region and a second region surrounding the periphery of the first region; the slit extends from the edge of the piezoelectric diaphragm toward the center in the horizontal direction, so as to divide the piezoelectric diaphragm into a plurality of fan-shaped diaphragm petals;
- the first electrode, the second electrode and the third electrode are layered in the second region along the thickness direction. In the projection direction, the first electrode and the third electrode are distributed in a mirror-symmetrical manner with respect to the second electrode.
- the second electrode includes a second bus electrode and a plurality of second interdigitated electrodes disposed on both sides of the second bus electrode;
- the third electrode includes a third bus electrode and a plurality of third interdigital electrodes disposed on one side of the third bus electrode;
- the first bus electrode and the third bus electrode are located at the On both sides of the second bus electrode, the first bus electrode, the second bus electrode and the third bus electrode are all straight lines, wherein the first bus electrode and the third bus electrode are respectively arranged obliquely along the side of each of the membrane petals; the first interdigitated electrode and the third interdigitated electrode are arranged in a one-to-one correspondence and are respectively staggered with the second interdigitated electrode, and the first interdigitated electrode, the second interdigitated electrode and the third interdigitated electrode are all arc-shaped.
- the first piezoelectric layer and the second piezoelectric layer have the same thickness, which is 0.5 ⁇ m to 2 ⁇ m.
- an embodiment of the present application provides a piezoelectric transducer.
- the piezoelectric transducer comprises:
- piezoelectric diaphragm as described in any one of the first aspects, wherein the piezoelectric diaphragm is disposed on one side of the substrate and covers the back cavity;
- the first piezoelectric layer faces the substrate, a dielectric layer is provided between the substrate and the first piezoelectric layer, and a region of the dielectric layer opposite to the back cavity is a hollow region.
- FIG1 is a top view of a piezoelectric diaphragm according to an embodiment of the present application.
- FIG9 is a schematic diagram of a structure of a sound-generating device according to an embodiment of the present application.
- MEMS technology is an industrial technology that combines microelectronics and micromechanical engineering.
- the size of MEMS devices is usually less than a few millimeters, and its internal structure is generally in the micrometer or even nanometer range.
- mechanical sensors are sensors that can detect changes caused by mechanical effects.
- the mechanical effects here include sound pressure, air pressure, acceleration, deformation caused by stress due to temperature changes, deformation caused by stress due to humidity changes, etc.
- the present application embodiment provides a piezoelectric diaphragm 200, as shown in FIG. 1 and FIG. 2, including a first piezoelectric layer 210 and a second piezoelectric layer 220 covering one side of the first piezoelectric layer 210, wherein a first electrode 230 is provided on the lower surface of the first piezoelectric layer 210, and a first electrode 230 is provided on the upper surface of the second piezoelectric layer 220.
- a third electrode 250 is provided on the surface, and a second electrode 240 is provided between the first piezoelectric layer 210 and the second piezoelectric layer 220;
- the piezoelectric diaphragm 200 does not contain a base layer, and is a composite membrane structure formed by two piezoelectric layers and three electrodes.
- the thickness of the first piezoelectric layer 210 and the second piezoelectric layer 220 can be designed to be the same, and a first electrode 230, a second electrode 240 and a third electrode 250 are arranged in three layers along the thickness direction; wherein the structures of the first electrode 230 and the third electrode 250 can be the same, for example, both are comb-tooth structures, and more importantly, the orthographic projections of the two on the interface of the two piezoelectric layers (i.e., the first piezoelectric layer 210 and the second piezoelectric layer 220) are staggered about the second electrode 240.
- the entire piezoelectric diaphragm 200 can form a symmetrical structure in the thickness direction (or longitudinal direction).
- the first piezoelectric layer 210 and the second piezoelectric layer 220 included in the piezoelectric diaphragm 200 may also be designed to be made of the same piezoelectric material. This, combined with the above-mentioned design of the same thickness, is more conducive to forming a symmetrical structure of the piezoelectric diaphragm 200 in the thickness direction without increasing the difficulty of production.
- the first piezoelectric layer 210 and the second piezoelectric layer 220 may be made of piezoelectric material.
- the first piezoelectric layer 210 and the second piezoelectric layer 220 may be formed by at least one of sputtering, metal organic chemical vapor deposition (MOCVD), molecular beam epitaxy (MBE) and sol-gel spin coating, which is not limited in the embodiment of the present application.
- MOCVD metal organic chemical vapor deposition
- MBE molecular beam epitaxy
- sol-gel spin coating sol-gel spin coating
- the formed piezoelectric diaphragm 200 needs to be polarized. Specifically, under an electric field higher than the coercive electric field (such as the first electrode 230 and the third electrode 250 are both high voltage V1, and the second electrode 240 is low voltage V2), this process may be accompanied by an increase in temperature.
- the piezoelectric diaphragm 200 of the embodiment of the present application includes
- the dual piezoelectric layer includes a first piezoelectric layer 210 and a second piezoelectric layer 220.
- the dual piezoelectric layer design can provide a bipolar driving voltage, for example, can be driven in the ⁇ Z axis direction.
- An embodiment of the present application provides a piezoelectric diaphragm, which is a composite membrane structure of a double-layer piezoelectric material and a three-layer electrode material without a base layer.
- the problem of diaphragm flatness and poor performance caused by stress gradient is improved by adopting a symmetrical design in the thickness direction; the dual piezoelectric layers provide bipolar drive and sensor differential signal output, thereby improving the device sensitivity; since the piezoelectric diaphragm does not contain a base layer, but only has a piezoelectric layer and an electrode, it is easy to control the unevenness of the piezoelectric diaphragm, inconsistent performance and yield loss caused by mass production stress and dispersion; the driving voltage and power are greatly reduced compared to the design with a base layer.
- the first electrode 230 and the third electrode 250 include a first bus electrode and a plurality of first interdigitated electrodes disposed on one side of the first bus electrode;
- the third electrode 250 includes a third bus electrode and a plurality of third interdigitated electrodes disposed on one side of the third bus electrode;
- the second electrode 240 includes a second bus electrode and a plurality of second interdigitated electrodes symmetrically disposed on both sides of the second bus electrode; in the projection direction, the first interdigitated electrodes and the third interdigitated electrodes are arranged one by one, and are staggered with the second interdigitated electrodes to form a fork structure.
- the first electrode 230 and the third electrode 250 are, for example, comb-shaped electrode patterns, that is, a plurality of interdigitated electrodes are formed on one side of a bus electrode.
- the electrode pattern shape of the second electrode 240 is different from that of the first electrode 230 and the third electrode 250, and a plurality of interdigitated electrodes are symmetrically arranged on both sides of a bus electrode.
- the first electrode 230, the second electrode 240 and the third electrode 250 form a staggered arrangement in the thickness direction of the piezoelectric diaphragm 200.
- the second electrode 240 is located on the interface between the first piezoelectric layer 210 and the second piezoelectric layer 220
- the first electrode 230 is located on the first piezoelectric layer 210
- the third electrode 250 is located on the second piezoelectric layer 220.
- the first interdigitated electrode of the first electrode 230 and the third interdigitated electrode of the third electrode 250 are respectively staggered with the orthographic projection of the second interdigitated electrode of the second electrode 240 in the thickness direction of the piezoelectric diaphragm 200. In this way, the problem of low overall flatness and performance consistency of the piezoelectric diaphragm 200 caused by stress gradient can be improved.
- a first voltage V1 is applied to the first electrode 230
- a second voltage V2 is applied to the second electrode 240
- a third voltage V3 is applied to the third electrode 250
- V1 ⁇ V2 the electric field between the third electrode 250 and the second electrode 240 is consistent with the polarization direction
- the electric field between the first electrode 230 and the second electrode 240 is opposite to the polarization direction.
- a first voltage V1 is applied to the first electrode 230
- a second voltage V2 is applied to the second electrode 240
- a third voltage V3 is applied to the third electrode 250
- V3 ⁇ V2 V1>V2
- the electric field between the third electrode 250 and the second electrode 240 is equal to the voltage between the electrodes.
- the polarization direction is opposite to that of the first electrode 230 and the second electrode 240, and the electric field between the first electrode 230 and the second electrode 240 is consistent with the polarization direction.
- both the first electrode 230 and the third electrode 250 are comb-tooth structures.
- the first electrode 230 can be directed toward the substrate in the MEMS piezoelectric transducer, or the third electrode 250 can be directed toward the substrate in the MEMS piezoelectric transducer. This is not limited in the present application.
- the second piezoelectric layer 220 may have tensile stress, while the first piezoelectric layer 210 has compressive properties. Conversely, when the piezoelectric diaphragm 200 moves upward, the first piezoelectric layer 210 has tensile stress, while the second piezoelectric layer 220 has compressive properties.
- the second electrode 240 is grounded, and a first voltage V1 is applied to the first electrode 230, and a third voltage V3 is applied to the third electrode 250.
- V1 is less than 0 and V3 is greater than 0
- the electric field between the third electrode 250 and the second electrode 240 is consistent with the polarization direction, and the electric field between the first electrode 230 and the second electrode 240 is opposite to the polarization direction.
- the second electrode 240 is grounded, and a first voltage V1 is applied to the first electrode 230, and a third voltage V3 is applied to the third electrode 250, and when V1>0 and V3 ⁇ 0 are satisfied, the electric field between the third electrode 250 and the second electrode 240 is opposite to the polarization direction, and the electric field between the first electrode 230 and the second electrode 240 is consistent with the polarization direction.
- the piezoelectric diaphragm 200 has a plurality of slits 270 , and each of the slits 270 penetrates the piezoelectric diaphragm 200 in the thickness direction, and is configured to be able to divide the piezoelectric diaphragm 200 into a plurality of membrane petals 201 .
- the piezoelectric diaphragm 200 may be, for example, a piezoelectric cantilever diaphragm.
- the piezoelectric diaphragm 200 may be composed of a plurality of diaphragm petals 201 .
- the diaphragm petal 201 is a part of the piezoelectric diaphragm 200 .
- each membrane petal 201 is a fixed end that can be fixed to the substrate 100, and the other end is a movable end that can be suspended above the back cavity of the substrate.
- each active end of the piezoelectric diaphragm 200 may be located on the same plane through a flexible/narrow spring support, thereby reducing the performance difference caused by the deformation of the piezoelectric diaphragm 200 itself.
- the piezoelectric diaphragm is a rectangular or square cantilever diaphragm, including a first region 202 and a second region 203 located side by side on one side of the first region 202, and the slit 270 extends in a horizontal direction from one side edge of the piezoelectric diaphragm to another side edge opposite to the side, so as to divide the piezoelectric diaphragm into a plurality of mutually parallel long strip-shaped diaphragm petals 201;
- the first electrode 230 , the second electrode 240 and the third electrode 250 are layered in the second region 203 along the thickness direction. In the projection direction, the first electrode 230 and the third electrode 250 are distributed in a mirror-symmetrical manner with respect to the second electrode 240 .
- each of the membrane petals 201 is a long rectangular strip.
- the piezoelectric diaphragm 200 can be divided into four strip-shaped rectangles by three parallel slits.
- the first electrode 230 includes a first bus electrode and a plurality of first interdigitated electrodes vertically arranged on one side of the first bus electrode;
- the second electrode 240 includes a second bus electrode and a plurality of second interdigitated electrodes vertically arranged on both sides of the second bus electrode;
- the third electrode 250 includes a third bus electrode and a plurality of third interdigitated electrodes vertically arranged on one side of the third bus electrode; in the projection direction, the first bus electrode and the third bus electrode are located on both sides of the second bus electrode, and the first bus electrode, the second bus electrode and the third bus electrode are all straight and parallel to each other;
- the first interdigitated electrode and the third interdigitated electrode are arranged one by one and are staggered with the second interdigitated electrode, respectively, and the first interdigitated electrode, the second interdigitated electrode and the third interdigitated electrode are all straight.
- the piezoelectric diaphragm is a rectangular or square cantilever diaphragm, including a first region 202 and a second region 203 surrounding the first region 202; the slit 270 extends from the edge of the piezoelectric diaphragm toward the center in the horizontal direction, so as to divide the piezoelectric diaphragm into a plurality of triangular diaphragm petals 201; the first electrode 230, the second electrode 240 and the third electrode 250 are layered in the second region 203 along the thickness direction;
- each of the membrane petals 201 has two first electrodes 230 located on both sides in mirror symmetry along the central axis, between the two first electrodes 230 are two third electrodes 250 located in the middle in mirror symmetry, between each first electrode 230 and the adjacent third electrode 250 is a second electrode 240, and the two second electrodes 240 are mirror symmetric structures.
- each diaphragm petal 201 of the piezoelectric diaphragm 200 is a square cantilever diaphragm
- four slits 270 can be used to form each diaphragm petal 201 of the piezoelectric diaphragm 200 into a triangle, and the four diaphragms 201 are symmetrically arranged in pairs.
- the first electrode 230 includes a first bus electrode and a plurality of first interdigitated electrodes disposed on one side of the first bus electrode;
- the second electrode 240 includes a second bus electrode and a plurality of second interdigitated electrodes disposed on both sides of the second bus electrode;
- Pole 250 includes a third bus electrode and a plurality of third interdigitated electrodes arranged on one side of the third bus electrode; in the projection direction, the first bus electrode and the third bus electrode are located on both sides of the second bus electrode, and the first bus electrode, the second bus electrode and the third bus electrode are all straight lines, wherein the first bus electrode is inclined along the side of the membrane flap 201, the second bus electrode is inclined at a set angle relative to the first bus electrode, and the third bus electrode is vertically arranged; the first interdigitated electrode and the third interdigitated electrode are arranged one by one and are staggered with the second interdigitated electrode, respectively, and the first interdigitated electrode, the second interdigitated electrode and the third inter
- the electrode patterns of the first electrode 230 and the third electrode 250 are different, but the difference lies in the tilt angle, and both are comb-tooth-shaped structures.
- the piezoelectric diaphragm is a circular cantilever diaphragm, comprising a first region 202 and a second region 203 surrounding the outer periphery of the first region 202; the slit 270 extends horizontally from the edge of the piezoelectric diaphragm toward the center, so as to divide the piezoelectric diaphragm into a plurality of fan-shaped diaphragm petals 201; the first electrode 230, the second electrode 240 and the third electrode 250 are layered in the second region 203 along the thickness direction, and in the projection direction, the first electrode 230 and the third electrode 250 are mirror-symmetrically distributed with respect to the second electrode 240.
- each diaphragm petal 201 of the piezoelectric diaphragm 200 may be formed into a fan shape.
- the first electrode 230 includes a first bus electrode and a plurality of first interdigitated electrodes arranged on one side of the first bus electrode;
- the second electrode 240 includes a second bus electrode and a plurality of second interdigitated electrodes arranged on both sides of the second bus electrode;
- the third electrode 250 includes a third bus electrode and a plurality of third interdigitated electrodes arranged on one side of the third bus electrode; in the projection direction, the first bus electrode and the third bus electrode are located on both sides of the second bus electrode, and the first bus electrode, the second bus electrode and the third bus electrode are all straight lines, wherein the first bus electrode and the third bus electrode are respectively inclined along the side of each of the membrane petals 201; the first interdigitated electrodes and the third interdigitated electrodes are arranged one by one and are respectively staggered with the second interdigitated electrodes, and the first interdigitated electrodes, the second interdigitated electrodes and the third interdigitated electrodes are all arc-shaped.
- each diaphragm petal 201 can be controlled individually and independently, or can be mechanically connected at the end of the cantilever through a flexible/narrow spring (not shown).
- the path of forming the slit 270 on the piezoelectric diaphragm 200 can be adjusted according to the specific shape and size of the piezoelectric diaphragm 200, and is not limited to the above examples.
- the first piezoelectric layer 210 and the second piezoelectric layer 220 have the same thickness, which ranges from 0.5 ⁇ m to 2 ⁇ m.
- the piezoelectric diaphragm 200 itself does not contain a base layer, but includes two piezoelectric layers and three layers of electrodes; wherein the three electrodes are formed on the two piezoelectric layers at intervals in the longitudinal direction.
- the thickness of each piezoelectric layer should be reasonably controlled, so as to avoid the problem that the thickness of the formed piezoelectric diaphragm 200 is too large, resulting in reduced sensitivity of its vibration and requiring a large assembly space.
- the thickness of the first piezoelectric layer 210 and the second piezoelectric layer 220 is controlled to be between 0.5 ⁇ m and 2 ⁇ m, which makes the thickness of the formed piezoelectric diaphragm 200 appropriate, which not only ensures the mechanical strength of the piezoelectric diaphragm 200, but also ensures the sensitivity of the vibration of the piezoelectric diaphragm 200. At the same time, it is suitable for the assembly space of most microphones and will not be difficult to assemble due to excessive thickness.
- the first electrode 230 , the second electrode 240 and the third electrode 250 are respectively led out with an electrical connection structure 260 .
- the electrical connection structure 260 may be a solder pad or a solder foot, which is used to electrically connect the piezoelectric diaphragm 200 to an external device such as a circuit board.
- a piezoelectric transducer comprising: a substrate 100 having a back cavity 110 and the piezoelectric diaphragm 200 mentioned above, wherein the piezoelectric diaphragm 200 is arranged on one side of the substrate 100 and covers the back cavity 110; wherein the first piezoelectric layer 210 faces the substrate 100, a dielectric layer 300 is provided between the substrate 100 and the first piezoelectric layer 210, and the area opposite to the dielectric layer 300 and the back cavity 110 is a hollow area.
- the material of the substrate 100 is, for example, silicon.
- the dielectric layer 300 is made of silicon dioxide material.
- a dielectric layer 300 of silicon dioxide material may be first formed on a surface of a substrate 100, and then a relatively thin metal film may be deposited on the dielectric layer 300, and then the first electrode 230 may be formed by photolithography and etching.
- the thickness of the metal film should be less than the thickness of either the first piezoelectric layer 210 or the second piezoelectric layer 220.
- Step S2 covering the first piezoelectric layer 210 on the first electrode 230, and forming the second electrode 240 on the surface of the first piezoelectric layer 210 away from the first electrode 230;
- Step S3 covering the second piezoelectric layer 220 on the second electrode 240, and forming a third electrode 250 on a surface of the second piezoelectric layer 220 away from the second electrode 240, so as to obtain a piezoelectric diaphragm 200;
- the step of forming the first electrode 230 includes, for example, the following steps S11 and S12:
- Step S11 forming a dielectric layer 300 on one side of the substrate 100.
- the first electrode 230, the second electrode 240 and the third electrode 250 are first deposited to form a metal film, and then photolithography and etching are performed to form a set electrode pattern; wherein the thickness of the metal film is less than the thickness of either the first piezoelectric layer 210 or the second piezoelectric layer 220, and the thickness of the first piezoelectric layer 210 and the second piezoelectric layer 220 is controlled to be 0.5 ⁇ m to 2 ⁇ m.
- the metal film material deposited thereon is Moly or TiW, that is, the material of the formed electrode layer is Moly or TiW.
- the sound generating device is, for example, a MEMS microphone.
- the packaging structure 400 includes a base 410 and a shell 420, the shell 420 is covered on the base 410 and encloses the base 410 to form a accommodating cavity 430; the sound hole 421 is located on the shell 420 and is connected to the accommodating cavity 430; the side of the substrate 100 away from the piezoelectric diaphragm 200 is arranged on the base 410, and the base 410 is provided with a through hole 411 connected to the back cavity 110.
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Abstract
Description
本公开要求于2022年12月28日提交中国专利局,申请号为202211692977.5,申请名称为“压电振膜、压电换能器及制备方法、发声装置和电子设备”的中国专利申请的优先权,其全部内容通过引用结合在本公开中。This disclosure claims the priority of the Chinese patent application filed with the China Patent Office on December 28, 2022, with application number 202211692977.5, and application name “Piezoelectric diaphragm, piezoelectric transducer and preparation method, sound-generating device and electronic device”, all contents of which are incorporated by reference in this disclosure.
本申请涉及声电换能技术领域,更具体地,本申请涉及一种压电振膜、压电换能器及制备方法、发声装置和电子设备。The present application relates to the technical field of acoustic-electric transduction, and more specifically, to a piezoelectric diaphragm, a piezoelectric transducer and a preparation method, a sound-generating device and an electronic device.
MEMS压电换能器属于微机电器件,近年来广泛应用在移动通信设备、计算机、医疗电子设备等电子产品上。MEMS压电换能器利用振膜感应周围的声音振动,进而把振动转换为电信号。MEMS piezoelectric transducers are micro-electromechanical devices, which have been widely used in mobile communication devices, computers, medical electronic equipment and other electronic products in recent years. MEMS piezoelectric transducers use diaphragms to sense surrounding sound vibrations and then convert the vibrations into electrical signals.
常规MEMS压电换能器内的振膜主要由基层(Base)及压电层(PE)组成。一般基层的厚度和机械强度都高于压电层,驱动方面需要较高的电压和功率,其中很大部分都消耗在基层上。这导致现有MEMS压电换能器的功耗过大,甚至可能会超过传统动圈式驱动。现有的MEMS压电换能器基于的基层上叠加单层压电薄膜及单层叉指电极(Interdigital Electrodes,IDTs)的结构设计,还存在的问题为压电薄膜应力的分散性及不稳定性导致了振膜的平整度和机械强度不佳的问题。The diaphragm in a conventional MEMS piezoelectric transducer is mainly composed of a base layer (Base) and a piezoelectric layer (PE). Generally, the thickness and mechanical strength of the base layer are higher than those of the piezoelectric layer. The driving aspect requires a higher voltage and power, a large part of which is consumed on the base layer. This results in excessive power consumption of existing MEMS piezoelectric transducers, which may even exceed traditional dynamic drives. Existing MEMS piezoelectric transducers are based on a structural design in which a single layer of piezoelectric film and a single layer of interdigital electrodes (IDTs) are superimposed on the base layer. There is also the problem that the dispersion and instability of the stress of the piezoelectric film lead to poor flatness and mechanical strength of the diaphragm.
发明内容Summary of the invention
本申请的目的在于提供的一种压电振膜、压电换能器及制备方法、发声装置和电子设备的新技术方案。The purpose of this application is to provide a new technical solution for a piezoelectric diaphragm, a piezoelectric transducer and a preparation method, a sound-generating device and an electronic device.
第一方面,本申请实施例提供了一种压电振膜。所述压电振膜包括第一压电层及覆盖于所述第一压电层一侧的第二压电层,所述第一压电层的下表面设有第一电极,所述第二压电层的上表面设有第三电极,并在所述第一压电层与所述第二压电层之间设有第二电极;In a first aspect, an embodiment of the present application provides a piezoelectric diaphragm. The piezoelectric diaphragm includes a first piezoelectric layer and a second piezoelectric layer covering one side of the first piezoelectric layer, a first electrode is provided on the lower surface of the first piezoelectric layer, a third electrode is provided on the upper surface of the second piezoelectric layer, and a second electrode is provided between the first piezoelectric layer and the second piezoelectric layer;
在投影方向上,所述第一电极及所述第三电极分设在所述第二电极的两侧,且分别与所述第二电极呈错位排布。In the projection direction, the first electrode and the third electrode are respectively arranged on both sides of the second electrode, and are respectively arranged in a staggered manner with respect to the second electrode.
可选地,所述第一电极和所述第三电极包括第一汇流电极及设于所述 第一汇流电极一侧的多个第一叉指电极;Optionally, the first electrode and the third electrode include a first bus electrode and a A plurality of first interdigitated electrodes on one side of the first bus electrode;
所述第三电极包括第三汇流电极及设于所述第三汇流电极一侧的多个第三叉指电极;The third electrode includes a third bus electrode and a plurality of third interdigital electrodes disposed on one side of the third bus electrode;
所述第二电极包括第二汇流电极及对称分设在所述第二汇流电极两侧的多个第二叉指电极;The second electrode includes a second bus electrode and a plurality of second interdigitated electrodes symmetrically arranged on both sides of the second bus electrode;
在所述投影方向上,所述第一叉指电极及所述第三叉指电极为一一对应设置,并分别与所述第二叉指电极错位排布形成叉齿结构。In the projection direction, the first interdigital electrodes and the third interdigital electrodes are arranged in a one-to-one correspondence, and are respectively arranged in a staggered manner with the second interdigital electrodes to form a fork structure.
可选地,在对所述第一电极施加第一电压V1,对所述第二电极施加第二电压V2及对所述第三电极施加第三电压V3,且V3>V2、V1<V2的情况下,所述第三电极和所述第二电极之间的电场与极化方向一致,所述第一电极和所述第二电极之间的电场与极化方向相反。Optionally, when a first voltage V1 is applied to the first electrode, a second voltage V2 is applied to the second electrode, and a third voltage V3 is applied to the third electrode, and V3>V2, V1<V2, the electric field between the third electrode and the second electrode is consistent with the polarization direction, and the electric field between the first electrode and the second electrode is opposite to the polarization direction.
可选地,将所述第二电极接地,并对所述第一电极施加第一电压V1,对所述第三电极施加第三电压V3,且V1<0、V3>0的情况下,所述第三电极和所述第二电极之间的电场与极化方向一致,所述第一电极和所述第二电极之间的电场与极化方向相反。Optionally, the second electrode is grounded, and a first voltage V1 is applied to the first electrode, and a third voltage V3 is applied to the third electrode, and when V1<0 and V3>0, the electric field between the third electrode and the second electrode is consistent with the polarization direction, and the electric field between the first electrode and the second electrode is opposite to the polarization direction.
可选地,所述压电振膜具有多个狭缝,且各所述狭缝在厚度方向上贯穿所述压电振膜,其被配置为能够用以将所述压电振膜分为多个膜瓣。Optionally, the piezoelectric diaphragm has a plurality of slits, and each of the slits penetrates the piezoelectric diaphragm in a thickness direction, and is configured to be able to divide the piezoelectric diaphragm into a plurality of diaphragm petals.
可选地,所述压电振膜为矩形或者方形悬臂膜片,包括第一区域和并排位于所述第一区域一侧的第二区域,所述狭缝在水平方向上从所述压电振膜的一侧边缘向与该侧相对的另一侧边缘方向延伸,用以将所述压电振膜分成多个相互平行的长条状膜瓣;Optionally, the piezoelectric diaphragm is a rectangular or square cantilever diaphragm, comprising a first region and a second region located side by side on one side of the first region, and the slit extends in a horizontal direction from one side edge of the piezoelectric diaphragm to another side edge opposite to the side, so as to divide the piezoelectric diaphragm into a plurality of parallel long strip-shaped diaphragm petals;
所述第一电极、所述第二电极及所述第三电极沿厚度方向分层设于所述第二区域,在所述投影方向上,所述第一电极和所述第三电极关于所述第二电极形成镜像对称分布。The first electrode, the second electrode and the third electrode are layered in the second region along the thickness direction. In the projection direction, the first electrode and the third electrode are distributed in a mirror-symmetrical manner with respect to the second electrode.
可选地,所述第一电极包括第一汇流电极及垂直设于所述第一汇流电极一侧的多个第一叉指电极;Optionally, the first electrode includes a first bus electrode and a plurality of first interdigital electrodes vertically arranged on one side of the first bus electrode;
所述第二电极包括第二汇流电极及垂直分设于所述第二汇流电极两侧的多个第二叉指电极;The second electrode includes a second bus electrode and a plurality of second interdigitated electrodes vertically arranged on both sides of the second bus electrode;
所述第三电极包括第三汇流电极及垂直设于所述第三汇流电极一侧的多个第三叉指电极;The third electrode includes a third bus electrode and a plurality of third interdigital electrodes vertically arranged on one side of the third bus electrode;
在所述投影方向上,所述第一汇流电极及所述第三汇流电极位于所述第二汇流电极的两侧,所述第一汇流电极、所述第二汇流电极及所述第三汇流电极均为直线状且相互平行;所述第一叉指电极及所述第三叉指电极为一一对应设置并分别与所述第二叉指电极错位排布,且所述第一叉指电极、所述第二叉指电极及所述第三叉指电极均为直线状。 In the projection direction, the first bus electrode and the third bus electrode are located on both sides of the second bus electrode, and the first bus electrode, the second bus electrode and the third bus electrode are all straight and parallel to each other; the first interdigitated electrode and the third interdigitated electrode are arranged in a one-to-one correspondence and are staggered with the second interdigitated electrode, respectively, and the first interdigitated electrode, the second interdigitated electrode and the third interdigitated electrode are all straight.
可选地,所述压电振膜为矩形或者方形悬臂膜片,包括第一区域和环绕所述第一区域外周的第二区域;所述狭缝在水平方向上自所述压电振膜的边缘向中心方向延伸,用以将所述压电振膜分成多个三角形的膜瓣;Optionally, the piezoelectric diaphragm is a rectangular or square cantilever diaphragm, comprising a first area and a second area surrounding the first area; the slit extends from the edge of the piezoelectric diaphragm toward the center in the horizontal direction, so as to divide the piezoelectric diaphragm into a plurality of triangular diaphragm petals;
所述第一电极、所述第二电极及所述第三电极沿厚度方向分层设于所述第二区域;The first electrode, the second electrode and the third electrode are layered and arranged in the second region along the thickness direction;
在所述投影方向上,每个所述膜瓣上位于两侧边处为沿中轴线呈镜像对称的两个所述第一电极,两个所述第一电极之间为位于中部的两个镜像对称设置的所述第三电极,每个所述第一电极与相邻近的所述第三电极之间为所述第二电极,且两个所述第二电极为镜像对称结构。In the projection direction, each of the membrane petals has two first electrodes located on both sides that are mirror-symmetrical along the central axis, two third electrodes located in the middle that are mirror-symmetrically arranged are located between the two first electrodes, and between each first electrode and the adjacent third electrode is the second electrode, and the two second electrodes are mirror-symmetrical structures.
可选地,所述第一电极包括第一汇流电极及设于所述第一汇流电极一侧的多个第一叉指电极;Optionally, the first electrode includes a first bus electrode and a plurality of first interdigitated electrodes disposed on one side of the first bus electrode;
所述第二电极包括第二汇流电极及设于所述第二汇流电极两侧的多个第二叉指电极;The second electrode includes a second bus electrode and a plurality of second interdigitated electrodes disposed on both sides of the second bus electrode;
所述第三电极包括第三汇流电极及设于所述第三汇流电极一侧的多个第三叉指电极;The third electrode includes a third bus electrode and a plurality of third interdigital electrodes disposed on one side of the third bus electrode;
在所述投影方向上,所述第一汇流电极及所述第三汇流电极位于所述第二汇流电极的两侧,且所述第一汇流电极、所述第二汇流电极及所述第三汇流电极均为直线状,其中,所述第一汇流电极沿所述膜瓣的侧边倾斜设置,所述第二汇流电极相对于所述第一汇流电极呈设定角度倾斜,所述第三汇流电极为竖直设置;所述第一叉指电极及所述第三叉指电极为一一对应设置并分别与所述第二叉指电极错位排布,且所述第一叉指电极、所述第二叉指电极及所述第三叉指电极均为直线状。In the projection direction, the first bus electrode and the third bus electrode are located on both sides of the second bus electrode, and the first bus electrode, the second bus electrode and the third bus electrode are all straight lines, wherein the first bus electrode is inclined along the side of the membrane flap, the second bus electrode is inclined at a set angle relative to the first bus electrode, and the third bus electrode is vertically arranged; the first interdigitated electrode and the third interdigitated electrode are arranged in a one-to-one correspondence and are staggered with the second interdigitated electrode, respectively, and the first interdigitated electrode, the second interdigitated electrode and the third interdigitated electrode are all straight lines.
可选地,所述压电振膜为圆形悬臂膜片,包括第一区域和环绕所述第一区域外周的第二区域;所述狭缝在水平方向上自所述压电振膜的边缘向中心方向延伸,用以将所述压电振膜分成多个扇形的膜瓣;Optionally, the piezoelectric diaphragm is a circular cantilever diaphragm, comprising a first region and a second region surrounding the periphery of the first region; the slit extends from the edge of the piezoelectric diaphragm toward the center in the horizontal direction, so as to divide the piezoelectric diaphragm into a plurality of fan-shaped diaphragm petals;
所述第一电极、所述第二电极及所述第三电极沿厚度方向分层设于所述第二区域,在所述投影方向上,所述第一电极和所述第三电极关于所述第二电极形成镜像对称分布。The first electrode, the second electrode and the third electrode are layered in the second region along the thickness direction. In the projection direction, the first electrode and the third electrode are distributed in a mirror-symmetrical manner with respect to the second electrode.
可选地,所述第一电极包括第一汇流电极及设于所述第一汇流电极一侧的多个第一叉指电极;Optionally, the first electrode includes a first bus electrode and a plurality of first interdigitated electrodes disposed on one side of the first bus electrode;
所述第二电极包括第二汇流电极及分设于所述第二汇流电极两侧的多个第二叉指电极;The second electrode includes a second bus electrode and a plurality of second interdigitated electrodes disposed on both sides of the second bus electrode;
所述第三电极包括第三汇流电极及设于所述第三汇流电极一侧的多个第三叉指电极;The third electrode includes a third bus electrode and a plurality of third interdigital electrodes disposed on one side of the third bus electrode;
在所述投影方向上,所述第一汇流电极及所述第三汇流电极位于所述 第二汇流电极的两侧,且所述第一汇流电极、所述第二汇流电极及所述第三汇流电极均为直线状,其中,所述第一汇流电极及所述第三汇流电极分别沿每个所述膜瓣的侧边倾斜设置;所述第一叉指电极及所述第三叉指电极为一一对应设置并分别与所述第二叉指电极错位排布,且所述第一叉指电极、所述第二叉指电极及所述第三叉指电极均弧形。In the projection direction, the first bus electrode and the third bus electrode are located at the On both sides of the second bus electrode, the first bus electrode, the second bus electrode and the third bus electrode are all straight lines, wherein the first bus electrode and the third bus electrode are respectively arranged obliquely along the side of each of the membrane petals; the first interdigitated electrode and the third interdigitated electrode are arranged in a one-to-one correspondence and are respectively staggered with the second interdigitated electrode, and the first interdigitated electrode, the second interdigitated electrode and the third interdigitated electrode are all arc-shaped.
可选地,所述第一压电层和所述第二压电层的厚度相同,厚度为0.5μm~2μm。Optionally, the first piezoelectric layer and the second piezoelectric layer have the same thickness, which is 0.5 μm to 2 μm.
第二方面,本申请实施例提供了一种压电换能器。所述压电换能器包括:In a second aspect, an embodiment of the present application provides a piezoelectric transducer. The piezoelectric transducer comprises:
具有背腔的衬底;以及a substrate having a back cavity; and
如第一方面任一项所述的压电振膜,所述压电振膜设于所述衬底的一侧并覆盖所述背腔;The piezoelectric diaphragm as described in any one of the first aspects, wherein the piezoelectric diaphragm is disposed on one side of the substrate and covers the back cavity;
其中,所述第一压电层朝向所述衬底,所述衬底与所述第一压电层之间设有介质层,所述介质层与所述背腔相对的区域为镂空区。The first piezoelectric layer faces the substrate, a dielectric layer is provided between the substrate and the first piezoelectric layer, and a region of the dielectric layer opposite to the back cavity is a hollow region.
第三方面,本申请实施例提供了一种如第二方面所述的压电换能器的制备方法,所述制备方法包括:In a third aspect, an embodiment of the present application provides a method for preparing a piezoelectric transducer as described in the second aspect, the method comprising:
提供衬底,在所述衬底的一侧覆盖介质层,在所述介质层上形成第一电极;Providing a substrate, covering a dielectric layer on one side of the substrate, and forming a first electrode on the dielectric layer;
在所述第一电极上覆盖第一压电层,在所述第一压电层背离所述第一电极的表面形成第二电极;Covering the first electrode with a first piezoelectric layer, and forming a second electrode on a surface of the first piezoelectric layer facing away from the first electrode;
在所述第二电极上覆盖第二压电层,在所述第二压电层背离所述第二电极的表面形成第三电极,以得到压电振膜;Covering the second electrode with a second piezoelectric layer, and forming a third electrode on a surface of the second piezoelectric layer away from the second electrode, so as to obtain a piezoelectric diaphragm;
在所述压电振膜的中心沿厚度方向开设贯通孔,通过刻蚀露出所述第一电极、所述第二电极及所述第三电极的部分区域;A through hole is formed at the center of the piezoelectric diaphragm along the thickness direction, and a partial area of the first electrode, the second electrode and the third electrode is exposed by etching;
在所述第一电极、所述第二电极及所述第三电极露出的区域设置电连接结构;以及Disposing an electrical connection structure in the area where the first electrode, the second electrode, and the third electrode are exposed; and
在所述衬底背离所述压电振膜的一侧形成背腔,并将所述介质层上与所述背腔相对的区域去除以形成镂空区。A back cavity is formed on a side of the substrate away from the piezoelectric diaphragm, and a region on the dielectric layer opposite to the back cavity is removed to form a hollow region.
可选地,所述第一电极、所述第二电极及所述第三电极均采用先沉积形成金属膜,再经光刻、刻蚀形成设定电极图案;Optionally, the first electrode, the second electrode and the third electrode are formed by first depositing a metal film, and then photolithography and etching to form a set electrode pattern;
其中,所述金属膜的厚度小于所述第一压电层和所述第二压电层中任一者的厚度,所述第一压电层和所述第二压电层的厚度控制为0.5μm~2μm。The thickness of the metal film is smaller than the thickness of any one of the first piezoelectric layer and the second piezoelectric layer, and the thickness of the first piezoelectric layer and the second piezoelectric layer is controlled to be 0.5 μm to 2 μm.
可选地,所述制备方法还包括:将所述压电振膜分割为多个膜瓣,并使得每个所述膜瓣一端与所述衬底固定、另一端悬置于所述衬底的上方。 Optionally, the preparation method further comprises: dividing the piezoelectric diaphragm into a plurality of membrane petals, and making each of the membrane petals have one end fixed to the substrate and the other end suspended above the substrate.
第四方面,本申请实施例提供了一种发声装置。所述发声装置包括:In a fourth aspect, an embodiment of the present application provides a sound-generating device. The sound-generating device comprises:
封装结构,所述封装结构上设置有声孔;及A packaging structure, wherein a sound hole is provided on the packaging structure; and
至少一个如第三方面所述的压电换能器,所述压电换能器设于所述封装结构内。At least one piezoelectric transducer as described in the third aspect, wherein the piezoelectric transducer is disposed in the packaging structure.
可选地,所述封装结构包括基底及外壳,所述外壳盖设在所述基底上并与所述基底围合形成容纳腔;Optionally, the packaging structure includes a base and a shell, and the shell cover is disposed on the base and encloses the base to form a receiving cavity;
所述声孔位于所述外壳上,并与所述容纳腔连通;所述衬底背离所述压电振膜的一侧设于所述基底,所述基底上开设有与所述背腔连通的贯通孔。The sound hole is located on the shell and communicated with the accommodating cavity; the side of the substrate away from the piezoelectric diaphragm is arranged on the base, and a through hole communicating with the back cavity is opened on the base.
第五方面,本申请实施例提供了一种电子设备。所述电子设备包括如第四方面所述的发声装置。In a fifth aspect, an embodiment of the present application provides an electronic device, wherein the electronic device comprises the sound-generating device as described in the fourth aspect.
本申请的有益效果在于:The beneficial effects of this application are:
本申请实施例提供了一种压电振膜,其为一种无基层的双层压电材料及三层电极材料的复合膜结构,通过在厚度方向采用对称设计改善了应力梯度导致的振膜平整度及性能不佳的问题;双压电层的设计提供了双极驱动及传感器差分信号输出,进而提升了器件灵敏度;由于压电振膜中不含基层,仅有压电层和电极,容易控制量产应力及分散性造成的压电振膜不平、性能不一致和良率损失;在驱动电压、功率方面相比有基层的设计大幅减小。The embodiment of the present application provides a piezoelectric diaphragm, which is a composite membrane structure of a double-layer piezoelectric material and a three-layer electrode material without a base layer. The problem of diaphragm flatness and poor performance caused by stress gradient is improved by adopting a symmetrical design in the thickness direction; the dual piezoelectric layer design provides bipolar drive and sensor differential signal output, thereby improving the device sensitivity; because the piezoelectric diaphragm does not contain a base layer, but only has a piezoelectric layer and an electrode, it is easy to control the unevenness of the piezoelectric diaphragm, inconsistent performance and yield loss caused by mass production stress and dispersion; the driving voltage and power are greatly reduced compared to the design with a base layer.
通过以下参照附图对本申请的示例性实施例的详细描述,本申请的其它特征及其优点将会变得清楚。Other features and advantages of the present application will become apparent from the following detailed description of exemplary embodiments of the present application with reference to the accompanying drawings.
被结合在说明书中并构成说明书的一部分的附图示出了本申请的实施例,并且连同其说明一起用于解释本申请的原理。The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the application and, together with the description, serve to explain the principles of the application.
图1是本申请实施例的压电振膜的俯视图;FIG1 is a top view of a piezoelectric diaphragm according to an embodiment of the present application;
图2是本申请实施例的压电振膜的侧视图;FIG2 is a side view of a piezoelectric diaphragm according to an embodiment of the present application;
图3是驱动本申请实施例的压电振膜的工作原理示意图;FIG3 is a schematic diagram of the working principle of driving the piezoelectric diaphragm according to an embodiment of the present application;
图4是本申请实施例的压电振膜的工作原理示意图;FIG4 is a schematic diagram of the working principle of the piezoelectric diaphragm according to an embodiment of the present application;
图5是本申请实施例的压电振膜的结构示意图之一;FIG5 is a schematic diagram of the structure of a piezoelectric diaphragm according to an embodiment of the present application;
图6是本申请实施例的压电振膜的结构示意图之二;FIG6 is a second schematic diagram of the structure of the piezoelectric diaphragm according to an embodiment of the present application;
图7是本申请实施例的压电振膜的结构示意图之三;FIG7 is a third schematic diagram of the structure of the piezoelectric diaphragm according to an embodiment of the present application;
图8是本申请实施例的压电换能器的制备方法的流程图;FIG8 is a flow chart of a method for preparing a piezoelectric transducer according to an embodiment of the present application;
图9是本申请实施例的发声装置的结构示意图之一;FIG9 is a schematic diagram of a structure of a sound-generating device according to an embodiment of the present application;
图10是本申请实施例的发声装置的结构示意图之二; FIG10 is a second structural schematic diagram of the sound-generating device according to an embodiment of the present application;
图11是本申请实施例的发声装置的结构示意图之三。FIG. 11 is a third schematic diagram of the structure of the sound-generating device according to an embodiment of the present application.
附图标记说明:
100、衬底;110、背腔;200、压电振膜;201、膜瓣;202、第一区域;
203、第二区域;210、第一压电层;220、第二压电层;230、第一电极;240、第二电极;250、第三电极;260、电连接结构;270、狭缝;280、贯通孔;300、介质层;400、封装结构;410、基底;411、通孔;420、外壳;421、声孔;430、容纳腔;500、ASIC芯片。Description of reference numerals:
100, substrate; 110, back cavity; 200, piezoelectric diaphragm; 201, membrane petal; 202, first region;
203, second region; 210, first piezoelectric layer; 220, second piezoelectric layer; 230, first electrode; 240, second electrode; 250, third electrode; 260, electrical connection structure; 270, slit; 280, through hole; 300, dielectric layer; 400, packaging structure; 410, substrate; 411, through hole; 420, housing; 421, acoustic hole; 430, accommodating cavity; 500, ASIC chip.
现在将参照附图来详细描述本申请的各种示例性实施例。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本申请的范围。Various exemplary embodiments of the present application will now be described in detail with reference to the accompanying drawings. It should be noted that unless otherwise specifically stated, the relative arrangement of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present application.
以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本申请及其应用或使用的任何限制。The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the present application, its application, or uses.
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为说明书的一部分。Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered as part of the specification.
在这里示出和讨论的所有例子中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它例子可以具有不同的值。In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。It should be noted that like reference numerals and letters refer to similar items in the following figures, and therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.
下面结合附图对本申请实施例提供的压电振膜、压电换能器及制备方法、发声装置和电子设备进行详细地描述。The piezoelectric diaphragm, piezoelectric transducer and preparation method, sound-generating device and electronic device provided in the embodiments of the present application are described in detail below in conjunction with the accompanying drawings.
根据本申请实施例的一个方面,提供了一种压电振膜,其可应用于MEMS压电换能器中。所述MEMS压电换能器为一种微机电器件,其可以为一种力学传感器。According to one aspect of the embodiments of the present application, a piezoelectric diaphragm is provided, which can be applied to a MEMS piezoelectric transducer. The MEMS piezoelectric transducer is a micro-electromechanical device, which can be a mechanical sensor.
微机电系统MEMS技术是将微电子技术与微机械工程融合到一起的工业技术。微机电系统器件的尺寸通常小于几毫米,它的内部结构一般在微米甚至纳米量级。这里,力学传感器能够检测力学作用导致的变化的传感器。例如,这里的力学作用包括声压、气压、加速度、由于温度变化产生的应力所产导致的形变、由于湿度变化产生的应力所导致的形变等。MEMS technology is an industrial technology that combines microelectronics and micromechanical engineering. The size of MEMS devices is usually less than a few millimeters, and its internal structure is generally in the micrometer or even nanometer range. Here, mechanical sensors are sensors that can detect changes caused by mechanical effects. For example, the mechanical effects here include sound pressure, air pressure, acceleration, deformation caused by stress due to temperature changes, deformation caused by stress due to humidity changes, etc.
本申请实施例提供了一种压电振膜200,参见图1及图2所示,包括第一压电层210及覆盖于所述第一压电层210一侧的第二压电层220,所述第一压电层210的下表面设有第一电极230,所述第二压电层220的上 表面设有第三电极250,并在所述第一压电层210与所述第二压电层220之间设有第二电极240;The present application embodiment provides a piezoelectric diaphragm 200, as shown in FIG. 1 and FIG. 2, including a first piezoelectric layer 210 and a second piezoelectric layer 220 covering one side of the first piezoelectric layer 210, wherein a first electrode 230 is provided on the lower surface of the first piezoelectric layer 210, and a first electrode 230 is provided on the upper surface of the second piezoelectric layer 220. A third electrode 250 is provided on the surface, and a second electrode 240 is provided between the first piezoelectric layer 210 and the second piezoelectric layer 220;
在投影方向上,所述第一电极230及所述第三电极250分设在所述第二电极240的两侧,且分别与所述第二电极240呈错位排布。In the projection direction, the first electrode 230 and the third electrode 250 are respectively disposed on both sides of the second electrode 240 , and are respectively arranged in a staggered manner with respect to the second electrode 240 .
在本申请的实施例中,所述压电振膜200中并不含有基层,其为两层压电层和三层电极形成的复合膜结构。具体而言,参见图1和图2,所述第一压电层210与所述第二压电层220的厚度可以设计为相同,并在其中沿厚度方向分三层设置了第一电极230、第二电极240及第三电极250;其中,所述第一电极230及所述第三电极250的结构可以相同,例如均为梳齿状结构,更重要的是二者在两个压电层(即所述第一压电层210及所述第二压电层220)交界面上的正投影关于所述第二电极240形成错位排布。整个压电振膜200在厚度方向(或纵向)上可形成一种对称结构。In an embodiment of the present application, the piezoelectric diaphragm 200 does not contain a base layer, and is a composite membrane structure formed by two piezoelectric layers and three electrodes. Specifically, referring to Figures 1 and 2, the thickness of the first piezoelectric layer 210 and the second piezoelectric layer 220 can be designed to be the same, and a first electrode 230, a second electrode 240 and a third electrode 250 are arranged in three layers along the thickness direction; wherein the structures of the first electrode 230 and the third electrode 250 can be the same, for example, both are comb-tooth structures, and more importantly, the orthographic projections of the two on the interface of the two piezoelectric layers (i.e., the first piezoelectric layer 210 and the second piezoelectric layer 220) are staggered about the second electrode 240. The entire piezoelectric diaphragm 200 can form a symmetrical structure in the thickness direction (or longitudinal direction).
所述压电振膜200在外界声压的作用下会发生形变,感知声压信号。The piezoelectric diaphragm 200 will deform under the effect of external sound pressure and sense the sound pressure signal.
可选的是,对于所述压电振膜200,其中包含的所述第一压电层210与所述第二压电层220还可以设计采用相同的压电材料制成。这与上述的相同厚度的设计相结合后,更加利于使所述压电振膜200形成在厚度方向上的对称结构,且不会增加生产难度。Optionally, the first piezoelectric layer 210 and the second piezoelectric layer 220 included in the piezoelectric diaphragm 200 may also be designed to be made of the same piezoelectric material. This, combined with the above-mentioned design of the same thickness, is more conducive to forming a symmetrical structure of the piezoelectric diaphragm 200 in the thickness direction without increasing the difficulty of production.
所述第一压电层210及所述第二压电层220可以采用压电材料制成。The first piezoelectric layer 210 and the second piezoelectric layer 220 may be made of piezoelectric material.
所述压电材料例如可以为AlN型(具体如AlN、ScAlN、AlYbN、YInN等)压电材料。当然,所述压电材料也可以是PZT型(具体如PZT、PMN-PT等)压电材料。所述压电材料还可以选择采用ZnO等材料,本申请实施例中对此不做限制。The piezoelectric material may be, for example, an AlN-type (specifically, AlN, ScAlN, AlYbN, YInN, etc.) piezoelectric material. Of course, the piezoelectric material may also be a PZT-type (specifically, PZT, PMN-PT, etc.) piezoelectric material. The piezoelectric material may also be a material such as ZnO, which is not limited in the embodiments of the present application.
可选的是,在本申请的实施例中,所述第一压电层210及所述第二压电层220的形成方式可以为溅射(Sputtering)、金属有机化学气相沉积(MOCVD)、分子束外延(MBE)及溶胶-凝胶旋涂中的至少一种,本申请实施例中对此不做限制。Optionally, in an embodiment of the present application, the first piezoelectric layer 210 and the second piezoelectric layer 220 may be formed by at least one of sputtering, metal organic chemical vapor deposition (MOCVD), molecular beam epitaxy (MBE) and sol-gel spin coating, which is not limited in the embodiment of the present application.
可选的是,所述第一压电层210及所述第二压电层220采用同样的工艺形成,如此可以简化生产工序。Optionally, the first piezoelectric layer 210 and the second piezoelectric layer 220 are formed by the same process, which can simplify the production process.
在本申请的实施例中,需要对形成的压电振膜200极化。具体而言,在高于矫顽电场的电场下(如第一电极230和第三电极250均为高压V1,第二电极240为低压V2),这一过程可能伴随着升高的温度。在极化过程中,施加给压电振膜200的偏置电压/电场方向E可能与极化方向Pr(图2中示出的X轴方向)相同或者相反,以在D33模式下产生正应变或负应变,S3=D33*E3(这里是Sx=D33*Ex),其中典型D33>0(D31<0)。In an embodiment of the present application, the formed piezoelectric diaphragm 200 needs to be polarized. Specifically, under an electric field higher than the coercive electric field (such as the first electrode 230 and the third electrode 250 are both high voltage V1, and the second electrode 240 is low voltage V2), this process may be accompanied by an increase in temperature. During the polarization process, the bias voltage/electric field direction E applied to the piezoelectric diaphragm 200 may be the same as or opposite to the polarization direction Pr (the X-axis direction shown in FIG. 2) to generate positive strain or negative strain in the D33 mode, S3 = D33*E3 (here Sx = D33*Ex), where typically D33>0 (D31<0).
此外,参见图3及图4,可以看出:本申请实施例的压电振膜200包 括第一压电层210及第二压电层220,该双压电层设计能够提供双极驱动电压,例如可以在±Z轴方向驱动。In addition, referring to FIG. 3 and FIG. 4 , it can be seen that the piezoelectric diaphragm 200 of the embodiment of the present application includes The dual piezoelectric layer includes a first piezoelectric layer 210 and a second piezoelectric layer 220. The dual piezoelectric layer design can provide a bipolar driving voltage, for example, can be driven in the ±Z axis direction.
本申请实施例提供了一种压电振膜,其为一种无基层的双层压电材料及三层电极材料的复合膜结构,通过在厚度方向采用对称设计改善了应力梯度导致的振膜平整度及性能不佳的问题;双压电层提供了双极驱动及传感器差分信号输出,进而提升了器件灵敏度;由于压电振膜中不含基层,仅有压电层和电极,容易控制量产应力及分散性造成的压电振膜不平、性能不一致和良率损失;在驱动电压、功率方面相比有基层的设计大幅减小。An embodiment of the present application provides a piezoelectric diaphragm, which is a composite membrane structure of a double-layer piezoelectric material and a three-layer electrode material without a base layer. The problem of diaphragm flatness and poor performance caused by stress gradient is improved by adopting a symmetrical design in the thickness direction; the dual piezoelectric layers provide bipolar drive and sensor differential signal output, thereby improving the device sensitivity; since the piezoelectric diaphragm does not contain a base layer, but only has a piezoelectric layer and an electrode, it is easy to control the unevenness of the piezoelectric diaphragm, inconsistent performance and yield loss caused by mass production stress and dispersion; the driving voltage and power are greatly reduced compared to the design with a base layer.
在本申请的一些示例中,参见图1,所述第一电极230和所述第三电极250包括第一汇流电极及设于所述第一汇流电极一侧的多个第一叉指电极;所述第三电极250包括第三汇流电极及设于所述第三汇流电极一侧的多个第三叉指电极;所述第二电极240包括第二汇流电极及对称分设在所述第二汇流电极两侧的多个第二叉指电极;在所述投影方向上,所述第一叉指电极及所述第三叉指电极为一一对应设置,并分别与所述第二叉指电极错位排布形成叉齿结构。In some examples of the present application, referring to FIG1 , the first electrode 230 and the third electrode 250 include a first bus electrode and a plurality of first interdigitated electrodes disposed on one side of the first bus electrode; the third electrode 250 includes a third bus electrode and a plurality of third interdigitated electrodes disposed on one side of the third bus electrode; the second electrode 240 includes a second bus electrode and a plurality of second interdigitated electrodes symmetrically disposed on both sides of the second bus electrode; in the projection direction, the first interdigitated electrodes and the third interdigitated electrodes are arranged one by one, and are staggered with the second interdigitated electrodes to form a fork structure.
在本申请的实施例中,所述第一电极230和所述第三电极250例如为梳齿状的电极图案,也即在一条汇流电极的一侧形成多个叉指电极。所述第二电极240的电极图案形状则与所述第一电极230和所述第三电极250不同,其是在一条汇流电极的两侧对称设置多个叉指电极。In the embodiment of the present application, the first electrode 230 and the third electrode 250 are, for example, comb-shaped electrode patterns, that is, a plurality of interdigitated electrodes are formed on one side of a bus electrode. The electrode pattern shape of the second electrode 240 is different from that of the first electrode 230 and the third electrode 250, and a plurality of interdigitated electrodes are symmetrically arranged on both sides of a bus electrode.
具体而言,所述第一电极230、所述第二电极240及所述第三电极250在所述压电振膜200的厚度方向上形成错位排布方式。其中,所述第二电极240位于所述第一压电层210与所述第二压电层220的交界面上,所述第一电极230位于所述第一压电层210,所述第三电极250位于所述第二压电层220上。在分布方式上,所述第一电极230的第一叉指电极和所述第三电极250中的第三叉指电极分别与所述第二电极240的第二叉指电极在所述压电振膜200的厚度方向上的正投影形成错位排布。如此可以改善应力梯度导致的压电振膜200整体的平整度及性能的一致性较低的问题。Specifically, the first electrode 230, the second electrode 240 and the third electrode 250 form a staggered arrangement in the thickness direction of the piezoelectric diaphragm 200. Among them, the second electrode 240 is located on the interface between the first piezoelectric layer 210 and the second piezoelectric layer 220, the first electrode 230 is located on the first piezoelectric layer 210, and the third electrode 250 is located on the second piezoelectric layer 220. In terms of distribution, the first interdigitated electrode of the first electrode 230 and the third interdigitated electrode of the third electrode 250 are respectively staggered with the orthographic projection of the second interdigitated electrode of the second electrode 240 in the thickness direction of the piezoelectric diaphragm 200. In this way, the problem of low overall flatness and performance consistency of the piezoelectric diaphragm 200 caused by stress gradient can be improved.
在本申请的一些示例中,参见图3所示,在对所述第一电极230施加第一电压V1,对所述第二电极240施加第二电压V2及对所述第三电极250施加第三电压V3,且V3>V2、V1<V2的情况下,所述第三电极250和所述第二电极240之间的电场与极化方向一致,所述第一电极230和所述第二电极240之间的电场与极化方向相反。In some examples of the present application, referring to FIG3 , when a first voltage V1 is applied to the first electrode 230, a second voltage V2 is applied to the second electrode 240, and a third voltage V3 is applied to the third electrode 250, and V3>V2, V1<V2, the electric field between the third electrode 250 and the second electrode 240 is consistent with the polarization direction, and the electric field between the first electrode 230 and the second electrode 240 is opposite to the polarization direction.
可选的是,在对所述第一电极230施加第一电压V1,对所述第二电极240施加第二电压V2及对所述第三电极250施加第三电压V3,且V3<V2、V1>V2的情况下,所述第三电极250和所述第二电极240之间的电场与极 化方向相反,所述第一电极230和所述第二电极240之间的电场与极化方向一致。Optionally, when a first voltage V1 is applied to the first electrode 230, a second voltage V2 is applied to the second electrode 240, and a third voltage V3 is applied to the third electrode 250, and V3<V2, V1>V2, the electric field between the third electrode 250 and the second electrode 240 is equal to the voltage between the electrodes. The polarization direction is opposite to that of the first electrode 230 and the second electrode 240, and the electric field between the first electrode 230 and the second electrode 240 is consistent with the polarization direction.
需要说明的是,所述第一电极230与所述第三电极250均为梳齿状结构,在具体使用中,可以将所述第一电极230朝向所述MEMS压电换能器内的衬底,也可以将所述第三电极250朝向所述MEMS压电换能器内的衬底,本申请中对此不做限制。It should be noted that both the first electrode 230 and the third electrode 250 are comb-tooth structures. In specific use, the first electrode 230 can be directed toward the substrate in the MEMS piezoelectric transducer, or the third electrode 250 can be directed toward the substrate in the MEMS piezoelectric transducer. This is not limited in the present application.
请继续参见图3,当压电振膜200向下移动时,第二压电层220可具有拉伸应力,而第一压电层210则具有压缩性。反之,当压电振膜200向上移动时,第一压电层210具有拉伸应力,而第二压电层220具有压缩性。3 , when the piezoelectric diaphragm 200 moves downward, the second piezoelectric layer 220 may have tensile stress, while the first piezoelectric layer 210 has compressive properties. Conversely, when the piezoelectric diaphragm 200 moves upward, the first piezoelectric layer 210 has tensile stress, while the second piezoelectric layer 220 has compressive properties.
在本申请的一些示例中,参见图4所示,将所述第二电极240接地,并对所述第一电极230施加第一电压V1,对所述第三电极250施加第三电压V3,且V1<0、V3>0的情况下,所述第三电极250和所述第二电极240之间的电场与极化方向一致,所述第一电极230和所述第二电极240之间的电场与极化方向相反。In some examples of the present application, referring to FIG. 4 , the second electrode 240 is grounded, and a first voltage V1 is applied to the first electrode 230, and a third voltage V3 is applied to the third electrode 250. When V1 is less than 0 and V3 is greater than 0, the electric field between the third electrode 250 and the second electrode 240 is consistent with the polarization direction, and the electric field between the first electrode 230 and the second electrode 240 is opposite to the polarization direction.
可选的是,请继续参见图4,将所述第二电极240接地,并对所述第一电极230施加第一电压V1,对所述第三电极250施加第三电压V3,且在满足V1>0、V3<0的情况下,所述第三电极250和所述第二电极240之间的电场与极化方向相反,所述第一电极230和所述第二电极240之间的电场与极化方向一致。Optionally, please continue to refer to Figure 4, the second electrode 240 is grounded, and a first voltage V1 is applied to the first electrode 230, and a third voltage V3 is applied to the third electrode 250, and when V1>0 and V3<0 are satisfied, the electric field between the third electrode 250 and the second electrode 240 is opposite to the polarization direction, and the electric field between the first electrode 230 and the second electrode 240 is consistent with the polarization direction.
参见图4,示出了本申请实施例的压电振膜的工作原理,具体如下:Referring to FIG. 4 , the working principle of the piezoelectric diaphragm of the embodiment of the present application is shown, which is as follows:
E3=(D33/∈3)*T3(Ex=D33/∈3*Tx;其中,Tx是x轴的应力)。E3=(D33/∈3)*T3 (Ex=D33/∈3*Tx; where Tx is the stress on the x-axis).
当压电振膜200向下移动时,第二压电层220会产生下拉应力,第一压电层210会受到压缩,因此可以产生差分信号电压V3=-V1>0。当压电振膜200向上移动时,第二压电层220会产生上拉应力,第一压电层210会受到压缩。When the piezoelectric diaphragm 200 moves downward, the second piezoelectric layer 220 generates downward tensile stress, and the first piezoelectric layer 210 is compressed, so a differential signal voltage V3 = -V1> 0 can be generated. When the piezoelectric diaphragm 200 moves upward, the second piezoelectric layer 220 generates upward tensile stress, and the first piezoelectric layer 210 is compressed.
在本申请的一些示例中,参见图5至图7,所述压电振膜200具有多个狭缝270,且各所述狭缝270在厚度方向上贯穿所述压电振膜200,其被配置为能够用以将所述压电振膜200分为多个膜瓣201。In some examples of the present application, referring to FIGS. 5 to 7 , the piezoelectric diaphragm 200 has a plurality of slits 270 , and each of the slits 270 penetrates the piezoelectric diaphragm 200 in the thickness direction, and is configured to be able to divide the piezoelectric diaphragm 200 into a plurality of membrane petals 201 .
也就是说,所述压电振膜200例如可以为一种压电悬臂膜片。所述压电振膜200可以由多个膜瓣201组成。膜瓣201为压电振膜200的一部分。That is to say, the piezoelectric diaphragm 200 may be, for example, a piezoelectric cantilever diaphragm. The piezoelectric diaphragm 200 may be composed of a plurality of diaphragm petals 201 . The diaphragm petal 201 is a part of the piezoelectric diaphragm 200 .
当将所述压电振膜200应用于压电换能器中,所述压电振膜200若包括多个膜瓣201,则各所述膜瓣201一端为固定端,可与所述衬底100固定,另一端为活动端,该活动端可悬置于衬底的背腔上方。When the piezoelectric diaphragm 200 is applied to a piezoelectric transducer, if the piezoelectric diaphragm 200 includes a plurality of membrane petals 201, one end of each membrane petal 201 is a fixed end that can be fixed to the substrate 100, and the other end is a movable end that can be suspended above the back cavity of the substrate.
可选的是,所述压电振膜200的各活动端可以通过柔性/窄弹簧支撑位于同一平面上,减小由于所述压电振膜200本身的形变造成的性能差异。 Optionally, each active end of the piezoelectric diaphragm 200 may be located on the same plane through a flexible/narrow spring support, thereby reducing the performance difference caused by the deformation of the piezoelectric diaphragm 200 itself.
可选的是,参见图5,所述压电振膜为矩形或者方形悬臂膜片,包括第一区域202和并排位于所述第一区域202一侧的第二区域203,所述狭缝270在水平方向上从所述压电振膜的一侧边缘向与该侧相对的另一侧边缘方向延伸,用以将所述压电振膜分成多个相互平行的长条状膜瓣201;Optionally, referring to FIG5 , the piezoelectric diaphragm is a rectangular or square cantilever diaphragm, including a first region 202 and a second region 203 located side by side on one side of the first region 202, and the slit 270 extends in a horizontal direction from one side edge of the piezoelectric diaphragm to another side edge opposite to the side, so as to divide the piezoelectric diaphragm into a plurality of mutually parallel long strip-shaped diaphragm petals 201;
所述第一电极230、所述第二电极240及所述第三电极250沿厚度方向分层设于所述第二区域203,在所述投影方向上,所述第一电极230和所述第三电极250关于所述第二电极240形成镜像对称分布。The first electrode 230 , the second electrode 240 and the third electrode 250 are layered in the second region 203 along the thickness direction. In the projection direction, the first electrode 230 and the third electrode 250 are distributed in a mirror-symmetrical manner with respect to the second electrode 240 .
例如,每个所述膜瓣201为长条状的矩形。For example, each of the membrane petals 201 is a long rectangular strip.
参见图5,所述压电振膜200可以通过三个平行的狭缝被分为四个条状的矩形。5 , the piezoelectric diaphragm 200 can be divided into four strip-shaped rectangles by three parallel slits.
请继续参见图5,其中,所述第一电极230包括第一汇流电极及垂直设于所述第一汇流电极一侧的多个第一叉指电极;所述第二电极240包括第二汇流电极及垂直分设于所述第二汇流电极两侧的多个第二叉指电极;所述第三电极250包括第三汇流电极及垂直设于所述第三汇流电极一侧的多个第三叉指电极;在所述投影方向上,所述第一汇流电极及所述第三汇流电极位于所述第二汇流电极的两侧,所述第一汇流电极、所述第二汇流电极及所述第三汇流电极均为直线状且相互平行;所述第一叉指电极及所述第三叉指电极为一一对应设置并分别与所述第二叉指电极错位排布,且所述第一叉指电极、所述第二叉指电极及所述第三叉指电极均为直线状。Please continue to refer to Figure 5, wherein the first electrode 230 includes a first bus electrode and a plurality of first interdigitated electrodes vertically arranged on one side of the first bus electrode; the second electrode 240 includes a second bus electrode and a plurality of second interdigitated electrodes vertically arranged on both sides of the second bus electrode; the third electrode 250 includes a third bus electrode and a plurality of third interdigitated electrodes vertically arranged on one side of the third bus electrode; in the projection direction, the first bus electrode and the third bus electrode are located on both sides of the second bus electrode, and the first bus electrode, the second bus electrode and the third bus electrode are all straight and parallel to each other; the first interdigitated electrode and the third interdigitated electrode are arranged one by one and are staggered with the second interdigitated electrode, respectively, and the first interdigitated electrode, the second interdigitated electrode and the third interdigitated electrode are all straight.
可选的是,参见图6,所述压电振膜为矩形或者方形悬臂膜片,包括第一区域202和环绕所述第一区域202外周的第二区域203;所述狭缝270在水平方向上自所述压电振膜的边缘向中心方向延伸,用以将所述压电振膜分成多个三角形的膜瓣201;所述第一电极230、所述第二电极240及所述第三电极250沿厚度方向分层设于所述第二区域203;Optionally, referring to FIG6 , the piezoelectric diaphragm is a rectangular or square cantilever diaphragm, including a first region 202 and a second region 203 surrounding the first region 202; the slit 270 extends from the edge of the piezoelectric diaphragm toward the center in the horizontal direction, so as to divide the piezoelectric diaphragm into a plurality of triangular diaphragm petals 201; the first electrode 230, the second electrode 240 and the third electrode 250 are layered in the second region 203 along the thickness direction;
在所述投影方向上,每个所述膜瓣201上位于两侧边处为沿中轴线呈镜像对称的两个所述第一电极230,两个所述第一电极230之间为位于中部的两个镜像对称设置的所述第三电极250,每个所述第一电极230与相邻近的所述第三电极250之间为所述第二电极240,且两个所述第二电极240为镜像对称结构。In the projection direction, each of the membrane petals 201 has two first electrodes 230 located on both sides in mirror symmetry along the central axis, between the two first electrodes 230 are two third electrodes 250 located in the middle in mirror symmetry, between each first electrode 230 and the adjacent third electrode 250 is a second electrode 240, and the two second electrodes 240 are mirror symmetric structures.
参见图6,当所述压电振膜200为方形悬臂膜片时,可以通过四个狭缝270使得所述压电振膜200形成每个膜瓣201为三角形,四个所述膜瓣201为两两对称设置。6 , when the piezoelectric diaphragm 200 is a square cantilever diaphragm, four slits 270 can be used to form each diaphragm petal 201 of the piezoelectric diaphragm 200 into a triangle, and the four diaphragms 201 are symmetrically arranged in pairs.
请继续参见图6,其中,所述第一电极230包括第一汇流电极及设于所述第一汇流电极一侧的多个第一叉指电极;所述第二电极240包括第二汇流电极及设于所述第二汇流电极两侧的多个第二叉指电极;所述第三电 极250包括第三汇流电极及设于所述第三汇流电极一侧的多个第三叉指电极;在所述投影方向上,所述第一汇流电极及所述第三汇流电极位于所述第二汇流电极的两侧,且所述第一汇流电极、所述第二汇流电极及所述第三汇流电极均为直线状,其中,所述第一汇流电极沿所述膜瓣201的侧边倾斜设置,所述第二汇流电极相对于所述第一汇流电极呈设定角度倾斜,所述第三汇流电极为竖直设置;所述第一叉指电极及所述第三叉指电极为一一对应设置并分别与所述第二叉指电极错位排布,且所述第一叉指电极、所述第二叉指电极及所述第三叉指电极均为直线状。Please continue to refer to FIG. 6 , wherein the first electrode 230 includes a first bus electrode and a plurality of first interdigitated electrodes disposed on one side of the first bus electrode; the second electrode 240 includes a second bus electrode and a plurality of second interdigitated electrodes disposed on both sides of the second bus electrode; Pole 250 includes a third bus electrode and a plurality of third interdigitated electrodes arranged on one side of the third bus electrode; in the projection direction, the first bus electrode and the third bus electrode are located on both sides of the second bus electrode, and the first bus electrode, the second bus electrode and the third bus electrode are all straight lines, wherein the first bus electrode is inclined along the side of the membrane flap 201, the second bus electrode is inclined at a set angle relative to the first bus electrode, and the third bus electrode is vertically arranged; the first interdigitated electrode and the third interdigitated electrode are arranged one by one and are staggered with the second interdigitated electrode, respectively, and the first interdigitated electrode, the second interdigitated electrode and the third interdigitated electrode are all straight lines.
参见图6,在每个三角形的膜瓣201上,基于膜瓣的形状,所述第一电极230与所述第三电极250的电极图案有区别,但是区别在倾斜角度,二者均为梳齿状结构。Referring to FIG. 6 , on each triangular membrane petal 201 , based on the shape of the membrane petal, the electrode patterns of the first electrode 230 and the third electrode 250 are different, but the difference lies in the tilt angle, and both are comb-tooth-shaped structures.
可选地,参见图7,所述压电振膜为圆形悬臂膜片,包括第一区域202和环绕所述第一区域202外周的第二区域203;所述狭缝270在水平方向上自所述压电振膜的边缘向中心方向延伸,用以将所述压电振膜分成多个扇形的膜瓣201;所述第一电极230、所述第二电极240及所述第三电极250沿厚度方向分层设于所述第二区域203,在所述投影方向上,所述第一电极230和所述第三电极250关于所述第二电极240形成镜像对称分布。Optionally, referring to FIG7 , the piezoelectric diaphragm is a circular cantilever diaphragm, comprising a first region 202 and a second region 203 surrounding the outer periphery of the first region 202; the slit 270 extends horizontally from the edge of the piezoelectric diaphragm toward the center, so as to divide the piezoelectric diaphragm into a plurality of fan-shaped diaphragm petals 201; the first electrode 230, the second electrode 240 and the third electrode 250 are layered in the second region 203 along the thickness direction, and in the projection direction, the first electrode 230 and the third electrode 250 are mirror-symmetrically distributed with respect to the second electrode 240.
参见图7,当所述压电振膜200为圆形悬臂膜片时,可以通过四个狭缝270使得所述压电振膜200形成每个膜瓣201为扇形。Referring to FIG. 7 , when the piezoelectric diaphragm 200 is a circular cantilever diaphragm, four slits 270 may be used to form each diaphragm petal 201 of the piezoelectric diaphragm 200 into a fan shape.
请继续参见图7,其中,所述第一电极230包括第一汇流电极及设于所述第一汇流电极一侧的多个第一叉指电极;所述第二电极240包括第二汇流电极及分设于所述第二汇流电极两侧的多个第二叉指电极;所述第三电极250包括第三汇流电极及设于所述第三汇流电极一侧的多个第三叉指电极;在所述投影方向上,所述第一汇流电极及所述第三汇流电极位于所述第二汇流电极的两侧,且所述第一汇流电极、所述第二汇流电极及所述第三汇流电极均为直线状,其中,所述第一汇流电极及所述第三汇流电极分别沿每个所述膜瓣201的侧边倾斜设置;所述第一叉指电极及所述第三叉指电极为一一对应设置并分别与所述第二叉指电极错位排布,且所述第一叉指电极、所述第二叉指电极及所述第三叉指电极均弧形。Please continue to refer to Figure 7, wherein the first electrode 230 includes a first bus electrode and a plurality of first interdigitated electrodes arranged on one side of the first bus electrode; the second electrode 240 includes a second bus electrode and a plurality of second interdigitated electrodes arranged on both sides of the second bus electrode; the third electrode 250 includes a third bus electrode and a plurality of third interdigitated electrodes arranged on one side of the third bus electrode; in the projection direction, the first bus electrode and the third bus electrode are located on both sides of the second bus electrode, and the first bus electrode, the second bus electrode and the third bus electrode are all straight lines, wherein the first bus electrode and the third bus electrode are respectively inclined along the side of each of the membrane petals 201; the first interdigitated electrodes and the third interdigitated electrodes are arranged one by one and are respectively staggered with the second interdigitated electrodes, and the first interdigitated electrodes, the second interdigitated electrodes and the third interdigitated electrodes are all arc-shaped.
需要说明的是,在所述压电振膜200上,每个膜瓣201可以单独独立控制,也可以通过柔性/窄弹簧(未示出)在悬臂末端进行机械连接。It should be noted that, on the piezoelectric diaphragm 200, each diaphragm petal 201 can be controlled individually and independently, or can be mechanically connected at the end of the cantilever through a flexible/narrow spring (not shown).
此外,在所述压电振膜200上形成狭缝270的路径可以根据压电振膜200的具体形状和尺寸进行调整,并不限于上述的各示例。In addition, the path of forming the slit 270 on the piezoelectric diaphragm 200 can be adjusted according to the specific shape and size of the piezoelectric diaphragm 200, and is not limited to the above examples.
在本申请的一些示例中,所述第一压电层210和所述第二压电层220的厚度相同,厚度范围为0.5μm~2μm。 In some examples of the present application, the first piezoelectric layer 210 and the second piezoelectric layer 220 have the same thickness, which ranges from 0.5 μm to 2 μm.
在本申请的实施例中,所述压电振膜200本身并不含有基层,其包括两个压电层及三层电极;其中,三个电极沿纵向间隔形成在两个压电层上。各个压电层的厚度应当合理控制,如此可以避免形成的压电振膜200的厚度尺寸过大,导致其振动的灵敏性降低,需要的装配空间大等问题。In the embodiment of the present application, the piezoelectric diaphragm 200 itself does not contain a base layer, but includes two piezoelectric layers and three layers of electrodes; wherein the three electrodes are formed on the two piezoelectric layers at intervals in the longitudinal direction. The thickness of each piezoelectric layer should be reasonably controlled, so as to avoid the problem that the thickness of the formed piezoelectric diaphragm 200 is too large, resulting in reduced sensitivity of its vibration and requiring a large assembly space.
在本申请的实施例中,将所述第一压电层210和所述第二压电层220的厚度控制在0.5μm~2μm,这使得形成的压电振膜200的厚度适宜,既保证了压电振膜200的机械强度,还可以保证压电振膜200振动的灵敏性,同时适合大多数麦克风的装配空间,不会因为厚度过大而导致不易装配。In an embodiment of the present application, the thickness of the first piezoelectric layer 210 and the second piezoelectric layer 220 is controlled to be between 0.5 μm and 2 μm, which makes the thickness of the formed piezoelectric diaphragm 200 appropriate, which not only ensures the mechanical strength of the piezoelectric diaphragm 200, but also ensures the sensitivity of the vibration of the piezoelectric diaphragm 200. At the same time, it is suitable for the assembly space of most microphones and will not be difficult to assemble due to excessive thickness.
可选的是,参见图8,所述第一电极230、所述第二电极240及所述第三电极250分别引出有电连接结构260。Optionally, referring to FIG. 8 , the first electrode 230 , the second electrode 240 and the third electrode 250 are respectively led out with an electrical connection structure 260 .
具体地,所述电连接结构260可以为焊盘或者焊脚,用于使所述压电振膜200与外部设备例如电路板等进行电连接。Specifically, the electrical connection structure 260 may be a solder pad or a solder foot, which is used to electrically connect the piezoelectric diaphragm 200 to an external device such as a circuit board.
根据本申请的第二方面,提供了一种压电换能器,参见图8至图11,其包括:具有背腔110的衬底100以及上所述的压电振膜200,所述压电振膜200设于所述衬底100的一侧并覆盖所述背腔110;其中,所述第一压电层210朝向所述衬底100,所述衬底100与所述第一压电层210之间设有介质层300,所述介质层300与所述背腔110相对的区域为镂空区。According to a second aspect of the present application, a piezoelectric transducer is provided, referring to Figures 8 to 11, comprising: a substrate 100 having a back cavity 110 and the piezoelectric diaphragm 200 mentioned above, wherein the piezoelectric diaphragm 200 is arranged on one side of the substrate 100 and covers the back cavity 110; wherein the first piezoelectric layer 210 faces the substrate 100, a dielectric layer 300 is provided between the substrate 100 and the first piezoelectric layer 210, and the area opposite to the dielectric layer 300 and the back cavity 110 is a hollow area.
其中,所述衬底100的材料例如为硅。The material of the substrate 100 is, for example, silicon.
其中,所述介质层300为二氧化硅材料。Wherein, the dielectric layer 300 is made of silicon dioxide material.
可选的是,在形成所述第一电极230时,可先在一衬底100的表面上形成二氧化硅材料的介质层300,然后在该介质层300上沉积形成较薄的金属膜,经过光刻、刻蚀形成所述第一电极230。所述金属膜的厚度应当小于所述第一压电层210和所述第二压电层220任一者的厚度。Optionally, when forming the first electrode 230, a dielectric layer 300 of silicon dioxide material may be first formed on a surface of a substrate 100, and then a relatively thin metal film may be deposited on the dielectric layer 300, and then the first electrode 230 may be formed by photolithography and etching. The thickness of the metal film should be less than the thickness of either the first piezoelectric layer 210 or the second piezoelectric layer 220.
其中,所述介质层300可用以隔开所述衬底100与所述压电振膜200。The dielectric layer 300 may be used to separate the substrate 100 from the piezoelectric diaphragm 200 .
需要说明的是,所述介质层300并非覆盖衬底100的背腔110,而是与所述背腔110相对的区域为镂空区,可以与背腔110连通。It should be noted that the dielectric layer 300 does not cover the back cavity 110 of the substrate 100 , but the area opposite to the back cavity 110 is a hollow area and can be connected to the back cavity 110 .
根据本申请的第三方面,本申请实施例提供了上述的压电换能器的制备方法。所述压电换能器的制备方法至少包括如下的步骤S1~S6:According to the third aspect of the present application, the present embodiment provides a method for preparing the above-mentioned piezoelectric transducer. The method for preparing the piezoelectric transducer at least comprises the following steps S1 to S6:
步骤S1、提供衬底100,在所述衬底100的一侧覆盖介质层300,在所述介质层300上形成第一电极230;Step S1, providing a substrate 100, covering a dielectric layer 300 on one side of the substrate 100, and forming a first electrode 230 on the dielectric layer 300;
步骤S2、在所述第一电极230上覆盖第一压电层210,在所述第一压电层210背离所述第一电极230的表面形成第二电极240;Step S2, covering the first piezoelectric layer 210 on the first electrode 230, and forming the second electrode 240 on the surface of the first piezoelectric layer 210 away from the first electrode 230;
步骤S3、在所述第二电极240上覆盖第二压电层220,在所述第二压电层220背离所述第二电极240的表面形成第三电极250,以得到压电振膜200; Step S3, covering the second piezoelectric layer 220 on the second electrode 240, and forming a third electrode 250 on a surface of the second piezoelectric layer 220 away from the second electrode 240, so as to obtain a piezoelectric diaphragm 200;
步骤S4、在所述压电振膜200的中心沿厚度方向开设贯通孔280,通过刻蚀露出所述第一电极230、所述第二电极240及所述第三电极250的部分区域;Step S4, opening a through hole 280 in the center of the piezoelectric diaphragm 200 along the thickness direction, and exposing a portion of the first electrode 230, the second electrode 240 and the third electrode 250 by etching;
步骤S5、在所述第一电极230、所述第二电极240及所述第三电极250露出的区域设置电连接结构260;以及Step S5, disposing an electrical connection structure 260 in the exposed areas of the first electrode 230, the second electrode 240 and the third electrode 250; and
步骤S6、在所述衬底100背离所述压电振膜200的一侧形成背腔110,并将所述介质层300上与所述背腔110相对的区域去除以形成镂空区。Step S6: forming a back cavity 110 on a side of the substrate 100 away from the piezoelectric diaphragm 200 , and removing a region on the dielectric layer 300 opposite to the back cavity 110 to form a hollow region.
在本申请的一些示例中,在上述的步骤S1中,形成所述第一电极230的步骤例如包括如下的步骤S11和步骤S12:In some examples of the present application, in the above step S1, the step of forming the first electrode 230 includes, for example, the following steps S11 and S12:
步骤S11、在所述衬底100的一侧形成介质层300;及Step S11, forming a dielectric layer 300 on one side of the substrate 100; and
步骤S12、在所述介质层300上形成金属膜,经过光刻、刻蚀形成所述第一电极230;其中,所述金属膜的厚度小于所述第一压电层210和所述第二压电层220任一者的厚度,所述第一压电层210和所述第二压电层220的厚度相同,厚度控制为0.5μm~2μm。Step S12, forming a metal film on the dielectric layer 300, and forming the first electrode 230 through photolithography and etching; wherein the thickness of the metal film is less than the thickness of either the first piezoelectric layer 210 or the second piezoelectric layer 220, and the thickness of the first piezoelectric layer 210 and the second piezoelectric layer 220 is the same, and the thickness is controlled to be 0.5μm to 2μm.
可选的是,所述介质层300为二氧化硅材料。Optionally, the dielectric layer 300 is made of silicon dioxide material.
可选的是,所述第一电极230为金属材料,可以通过沉积的方式在所述介质层300上形成金属薄膜,之后通过光刻、蚀刻形成设定电极图案。其中,所述金属膜的厚度例如为0.1um,其比后续形成的各压电层在厚度上要薄得多。Optionally, the first electrode 230 is a metal material, and a metal film can be formed on the dielectric layer 300 by deposition, and then a set electrode pattern is formed by photolithography and etching. The thickness of the metal film is, for example, 0.1 um, which is much thinner than the thickness of each piezoelectric layer formed subsequently.
在本申请的实施例中,可选的是,所述第一电极230、所述第二电极240及所述第三电极250均采用先沉积形成金属膜,再经光刻、刻蚀形成设定电极图案;其中,所述金属膜的厚度小于所述第一压电层210和所述第二压电层220中任一者的厚度,所述第一压电层210和所述第二压电层220的厚度控制为0.5μm~2μm。In an embodiment of the present application, optionally, the first electrode 230, the second electrode 240 and the third electrode 250 are first deposited to form a metal film, and then photolithography and etching are performed to form a set electrode pattern; wherein the thickness of the metal film is less than the thickness of either the first piezoelectric layer 210 or the second piezoelectric layer 220, and the thickness of the first piezoelectric layer 210 and the second piezoelectric layer 220 is controlled to be 0.5μm to 2μm.
例如,在上述的步骤S2中:在所述衬底100上形成了第一压电层210,并将所述第一电极230结合到所述第一压电层210的下表面;同时,在所述第一压电层210的上表面形成第二电极240。如此,在第一压电层210相对的两个表面上分别形成了电极。其中,所述第二电极240的形成方式与所述第一电极230的形成方式不同之处在于,用于形成所述第二电极240的金属膜沉积形成在所述第一压电层210上表面上(所述第一电极230是形成在介质层300上)。For example, in the above step S2: a first piezoelectric layer 210 is formed on the substrate 100, and the first electrode 230 is bonded to the lower surface of the first piezoelectric layer 210; at the same time, a second electrode 240 is formed on the upper surface of the first piezoelectric layer 210. In this way, electrodes are formed on two opposite surfaces of the first piezoelectric layer 210. The difference between the formation method of the second electrode 240 and the formation method of the first electrode 230 is that the metal film used to form the second electrode 240 is deposited on the upper surface of the first piezoelectric layer 210 (the first electrode 230 is formed on the dielectric layer 300).
在上述的步骤S3中,在所述第一压电层210设有所述第二电极240的表面覆盖有第二压电层220,使得所述第二电极240位于所述第一压电层210与所述第二压电层220之间。同时,在所述第二压电层220背离所述第一压电层210的表面(第二压电层220的上表面)形成有第三电极250。 In the above step S3, the surface of the first piezoelectric layer 210 provided with the second electrode 240 is covered with the second piezoelectric layer 220, so that the second electrode 240 is located between the first piezoelectric layer 210 and the second piezoelectric layer 220. At the same time, a third electrode 250 is formed on the surface of the second piezoelectric layer 220 facing away from the first piezoelectric layer 210 (the upper surface of the second piezoelectric layer 220).
也就是说,通过步骤S2和步骤S3,使得压电振膜200形成了两个压电层及三层电极的复合膜层结构。同时,所述第一压电层210与所述第二压电层220在厚度方向为对称设置,而所述第一电极230、所述第二电极240及所述第三电极250沿厚度方向为错位设置。其中,所述第三电极250与所述第一电极230的电极图案相同,二者与所述第二电极240的电极图案不同。That is to say, through step S2 and step S3, the piezoelectric diaphragm 200 forms a composite membrane structure of two piezoelectric layers and three electrodes. At the same time, the first piezoelectric layer 210 and the second piezoelectric layer 220 are symmetrically arranged in the thickness direction, while the first electrode 230, the second electrode 240 and the third electrode 250 are staggered in the thickness direction. Among them, the electrode pattern of the third electrode 250 is the same as that of the first electrode 230, and the electrode pattern of the third electrode 250 is different from that of the second electrode 240.
可选的是,所述第一压电层210与所述第二压电层220采用的压电材料可以为AlN型(例如AlN、ScAlN、AlYbN、YInN等)压电材料,也可以是PZT型(例如PZT、PMN-PT等)压电材料。当然,所述压电材料还可以是ZnO等材料,本申请实施例中对此不做限制。Optionally, the piezoelectric material used by the first piezoelectric layer 210 and the second piezoelectric layer 220 may be an AlN type (e.g., AlN, ScAlN, AlYbN, YInN, etc.) piezoelectric material, or a PZT type (e.g., PZT, PMN-PT, etc.) piezoelectric material. Of course, the piezoelectric material may also be a material such as ZnO, which is not limited in the embodiments of the present application.
例如,当所述第一压电层210和所述第二压电层220均为AlN型压电薄膜,其上沉积的金属薄膜材料为Moly或者TiW,也即形成的电极层材质为Moly或者TiW。For example, when the first piezoelectric layer 210 and the second piezoelectric layer 220 are both AlN-type piezoelectric films, the metal film material deposited thereon is Moly or TiW, that is, the material of the formed electrode layer is Moly or TiW.
又例如,当所述第一压电层210和所述第二压电层220均为PZT型压电薄膜,其上沉积的金属薄膜材料为Ti和/或Pt,也即形成的电极层材质Ti和/或Pt。For another example, when the first piezoelectric layer 210 and the second piezoelectric layer 220 are both PZT-type piezoelectric films, the metal film material deposited thereon is Ti and/or Pt, that is, the formed electrode layer material is Ti and/or Pt.
可选的是,所述第一压电层210及所述第二压电层220的形成方式例如可以包括溅射(Sputtering)、金属有机化学气相沉积(MOCVD)、分子束外延(MBE)及溶胶-凝胶旋涂中的至少一种,本申请实施例中对此不做限制。Optionally, the formation method of the first piezoelectric layer 210 and the second piezoelectric layer 220 may include at least one of sputtering, metal organic chemical vapor deposition (MOCVD), molecular beam epitaxy (MBE) and sol-gel spin coating, which is not limited in the embodiments of the present application.
需要说明的是,所述第一压电层210及所述第二压电层220可以具有相同的沉积和退火/极化条件。It should be noted that the first piezoelectric layer 210 and the second piezoelectric layer 220 may have the same deposition and annealing/polarization conditions.
在本申请的一些示例中,可以将所述介质层300上的部分区域通过刻蚀的方式去除以形成镂空区,且所述镂空区需要与所述背腔110相对。In some examples of the present application, a portion of the dielectric layer 300 may be removed by etching to form a hollow area, and the hollow area needs to be opposite to the back cavity 110 .
具体而言,在所述衬底100上形成背腔110,可以通过光刻和DRIE蚀刻穿过衬底100,然后通过干法蚀刻和/或湿法蚀刻去除背面介质层300,在所述介质层300上形成镂空区。Specifically, the back cavity 110 is formed on the substrate 100 , and the substrate 100 can be etched through by photolithography and DRIE, and then the back dielectric layer 300 is removed by dry etching and/or wet etching to form a hollow area on the dielectric layer 300 .
在本申请的一些示例中,所述制备方法还包括:将所述压电振膜200分割为多个膜瓣201,并使得每个所述膜瓣201一端与所述衬底固定、另一端悬置于所述衬底100的上方。In some examples of the present application, the preparation method further includes: dividing the piezoelectric diaphragm 200 into a plurality of membrane petals 201 , and making each of the membrane petals 201 have one end fixed to the substrate and the other end suspended above the substrate 100 .
这样,可以将压电振膜200形成压电悬臂梁振膜。In this way, the piezoelectric diaphragm 200 can be formed into a piezoelectric cantilever diaphragm.
本申请实施例还提供了一种发声装置,参见图9至图11,包括封装结构400,所述封装结构400上设置有声孔421及至少一个如上所述的压电换能器;其中,所述压电换能器设于所述封装结构400内。The embodiment of the present application also provides a sound-generating device, see FIGS. 9 to 11 , comprising a packaging structure 400 , on which a sound hole 421 and at least one piezoelectric transducer as described above are provided; wherein the piezoelectric transducer is disposed in the packaging structure 400 .
所述发声装置例如为MEMS麦克风。 The sound generating device is, for example, a MEMS microphone.
其中,所述封装结构400包括基底410及外壳420,所述外壳420盖设在所述基底410上并与所述基底410围合形成容纳腔430;所述声孔421位于所述外壳420上,并与所述容纳腔430连通;所述衬底100背离所述压电振膜200的一侧设于所述基底410,所述基底410上开设有与所述背腔110连通的通孔411。Among them, the packaging structure 400 includes a base 410 and a shell 420, the shell 420 is covered on the base 410 and encloses the base 410 to form a accommodating cavity 430; the sound hole 421 is located on the shell 420 and is connected to the accommodating cavity 430; the side of the substrate 100 away from the piezoelectric diaphragm 200 is arranged on the base 410, and the base 410 is provided with a through hole 411 connected to the back cavity 110.
本申请实施例的压电换能器可应用于MEMS麦克风中,所述压电振膜200例如为核心拾音结构,所述衬底100上的背腔110用于为所述压电振膜200提供振动空间。当入射声压进入所述压电换能器内后,所述压电振膜200基于压电效应将入射声压转化为电压信号,实现对声音信号的读取。The piezoelectric transducer of the embodiment of the present application can be applied to a MEMS microphone, wherein the piezoelectric diaphragm 200 is, for example, a core sound pickup structure, and the back cavity 110 on the substrate 100 is used to provide a vibration space for the piezoelectric diaphragm 200. When the incident sound pressure enters the piezoelectric transducer, the piezoelectric diaphragm 200 converts the incident sound pressure into a voltage signal based on the piezoelectric effect, thereby realizing the reading of the sound signal.
进一步地,参见图11,在封装结构中可以设置ASIC芯片500,用于对压电MEMS换能器输出的电压信号做进一步处理,例如放大处理。Furthermore, referring to FIG. 11 , an ASIC chip 500 may be provided in the packaging structure for further processing, such as amplifying, the voltage signal output by the piezoelectric MEMS transducer.
其中,所述声孔421可以位于所述外壳420的顶部上,参见图9,此时,所述声孔421为朝上发射声孔。The sound hole 421 may be located on the top of the housing 420 , as shown in FIG. 9 . In this case, the sound hole 421 is an upwardly emitting sound hole.
当然,所述声孔421也可以位于所述外壳420的侧壁上,参见图10,此时,所述声孔421为为侧向发射声孔。Of course, the sound hole 421 may also be located on the side wall of the housing 420 , as shown in FIG. 10 . In this case, the sound hole 421 is a side-emitting sound hole.
可选的是,参见图9和图10,为增大灵敏度或声压级SPL,将所述压电换能器设置为重复单元呈阵列布设于一个较大的衬底100之上。由于采用双极D33模式驱动,比较容易获得大的振动幅度、灵敏度,这对低压电系数的无铅压电薄膜来说至关重要。Optionally, referring to Figures 9 and 10, in order to increase the sensitivity or sound pressure level SPL, the piezoelectric transducer is arranged as a repeating unit in an array on a larger substrate 100. Due to the use of bipolar D33 mode drive, it is relatively easy to obtain a large vibration amplitude and sensitivity, which is crucial for lead-free piezoelectric films with low piezoelectric coefficients.
此外,参见图11,其示出了一种典型的底部端口麦克风结构,其中采用本申请的压电换能器D33模式,增强了传感器的固有灵敏度。差分输出也使单端格式的灵敏度翻倍,因此,高SNR信噪比和/或高AOP声学过载点或低THD总谐波失真都可以实现。In addition, see Figure 11, which shows a typical bottom port microphone structure, in which the piezoelectric transducer D33 mode of the present application is adopted to enhance the inherent sensitivity of the sensor. The differential output also doubles the sensitivity of the single-ended format, so high SNR signal-to-noise ratio and/or high AOP acoustic overload point or low THD total harmonic distortion can be achieved.
本申请实施例还提供了一种电子设备,所述电子设备包括如上述所述的发声装置。An embodiment of the present application further provides an electronic device, which includes the sound-generating device as described above.
所述电子设备包括但不限于智能手机、平板电脑、笔记本电脑,智能可穿戴设备等,本申请对此不做限制。The electronic device includes but is not limited to smart phones, tablet computers, laptop computers, smart wearable devices, etc., and this application does not impose any restrictions on this.
上文实施例中重点描述的是各个实施例之间的不同,各个实施例之间不同的优化特征只要不矛盾,均可以组合形成更优的实施例,考虑到行文简洁,在此则不再赘述。The above embodiments focus on the differences between the various embodiments. As long as the different optimization features between the various embodiments are not contradictory, they can be combined to form a better embodiment. Considering the simplicity of the text, they will not be repeated here.
虽然已经通过示例对本申请的一些特定实施例进行了详细说明,但是本领域的技术人员应该理解,以上示例仅是为了进行说明,而不是为了限制本申请的范围。本领域的技术人员应该理解,可在不脱离本申请的范围和精神的情况下,对以上实施例进行修改。本申请的范围由所附权利要求来限定。 Although some specific embodiments of the present application have been described in detail by way of example, it should be understood by those skilled in the art that the above examples are only for illustration, not for limiting the scope of the present application. It should be understood by those skilled in the art that the above embodiments may be modified without departing from the scope and spirit of the present application. The scope of the present application is defined by the appended claims.
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| CN103943772A (en) * | 2013-01-21 | 2014-07-23 | 北京大学 | Single-piece piezoelectric transducer and manufacturing method thereof |
| CN106357232A (en) * | 2016-09-30 | 2017-01-25 | 扬州大学 | Method for making multi-phase unidirectional interdigital transducer |
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