WO2023067840A1 - Gis型ゼオライト、吸着材、及び分離方法 - Google Patents
Gis型ゼオライト、吸着材、及び分離方法 Download PDFInfo
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- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
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- B01J20/10—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate
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- B01J20/16—Alumino-silicates
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- C01B39/00—Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
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- C01B39/02—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
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Definitions
- the present invention relates to GIS-type zeolites, adsorbents, and separation methods.
- Zeolites can be used as adsorbents, desiccants, separating agents, catalysts, catalyst carriers, detergent aids, ion exchange agents, wastewater treatment agents, fertilizers, food additives, cosmetic additives, etc. Among them, gas separation applications It is useful as
- GIS-type zeolites are called GIS-type zeolites with codes that define the structure of zeolites defined by the IZA (International Zeolite Association).
- a GIS type zeolite is a zeolite having pores composed of eight-membered oxygen rings. Such GIS-type zeolites are described, for example, in Patent Documents 1-4 and Non-Patent Documents 1-7.
- Patent Document 1 it is described that GIS type zeolite is synthesized in order to effectively use slag of coal combustion ash, and in Patent Document 2, a zeolite coating (GIS type zeolite) is formed on the surface of an aluminum plate. It is described that the thermal conductivity is improved by Non-Patent Documents 1, 2 and 3 disclose silica-alumina GIS-type zeolites, and none of the reports shows almost any adsorption of carbon dioxide.
- Non-Patent Document 4 discloses a GIS-type zeolite of silicoaluminophosphate containing phosphoric acid, which adsorbs not only carbon dioxide but also oxygen, nitrogen, and methane.
- Non-Patent Documents 5 and 6 also disclose silica-alumina GIS-type zeolite, but do not mention the adsorption performance of carbon dioxide and the like.
- Patent Documents 3 and 4 disclose GIS-type zeolite with an adjusted crystal structure, which has an adsorption capacity for carbon dioxide, but the amount of carbon dioxide adsorption is not sufficient. There is no mention of desorption hysteresis.
- Non-Patent Document 7 shows a GIS in which cations in zeolite are substituted with Li, Na, K, Rb, and Cs, and has an adsorption capacity for carbon dioxide, but in the adsorption and desorption isotherms of carbon dioxide, Hysteresis is observed.
- JP-A-06-340417 Japanese Patent Publication No. 2012-519148 International publication WO2018/110559 International publication WO2019/202933
- a pressure swing adsorption separation method When separating, recovering, and purifying carbon dioxide using an adsorbent, a pressure swing adsorption separation method, a temperature swing adsorption separation method, or a pressure/temperature swing adsorption separation method is used.
- a pressure swing adsorption separation method As the performance, it is required that the amount of carbon dioxide adsorbed is large, carbon dioxide is selectively adsorbed, the selectivity with respect to the gas to be separated is high, and there is no carbon dioxide adsorption/desorption hysteresis.
- Adsorption/desorption hysteresis represents a phenomenon in which hysteresis occurs between adsorption and desorption in the adsorption/desorption isotherm of carbon dioxide.
- the adsorption/desorption hysteresis is less desirable when used as an adsorbent because the amount adsorbed during adsorption is reduced and the amount desorbed during regeneration is accordingly reduced.
- Patent Documents 1 and 2 do not mention the adsorption of carbon dioxide by zeolite, and according to the structural analysis results shown in these, the crystal structure necessary for selectively adsorbing carbon dioxide is clear. It is difficult to say that it is formed. That is, the zeolites described in Patent Documents 1 and 2 are considered to have insufficient carbon dioxide adsorption capacity.
- Non-Patent Documents 1 and 2 do not adsorb carbon dioxide, and carbon dioxide and molecules with larger molecular diameters such as oxygen, nitrogen, methane, etc. cannot be separated by adsorption or gas permeation.
- the reason for this is that the eight-membered ring of the GIS-type zeolite is distorted, has an elliptical shape with a major axis of 4.5 ⁇ and a minor axis of 3.1 ⁇ , and a carbon dioxide molecule with an average molecular diameter of 3.3 ⁇ . It is thought that this is because it cannot easily enter the pores.
- Non-Patent Document 3 discloses a GIS-type zeolite of silicoaluminophosphate, and since the bond distance and bond angle are different from those of silica alumina, the eight-membered ring pores are slightly larger, and carbon dioxide adsorption is observed. However, the adsorption amount cannot be said to be sufficiently high, and the adsorption of oxygen, nitrogen and methane cannot be said to be sufficiently low, resulting in a low selectivity in the separation from carbon dioxide.
- Non-Patent Documents 5 and 6 show that when the present inventor analyzed zeolites synthesized according to the descriptions of Non-Patent Documents 5 and 6, a suitable structure could not be formed in 29Si-NMR, and GIS-type zeolite dioxide It has been found that carbon adsorption performance cannot be exhibited.
- Patent Documents 3 and 4 GIS-type zeolites having a maximum carbon dioxide adsorption amount of 52.4 cc/g and 67.5 cc/g, respectively, are obtained by optimizing the crystal structure of the GIS-type zeolite.
- Non-Patent Document 7 discloses a GIS-type zeolite in which cations in the zeolite are substituted with Li, Na, K, Rb, and Cs, and a GIS-type zeolite having a maximum carbon dioxide adsorption amount of 82.9 cc / g. was obtained, but adsorption-desorption hysteresis was observed in the adsorption-desorption isotherm of carbon dioxide.
- the present invention has been made in view of the above circumstances, and aims to provide a GIS-type zeolite, an adsorbent, and a separation method that have a small adsorption-desorption hysteresis in the adsorption-desorption isotherm of carbon dioxide.
- the present inventors have made intensive studies to solve the above problems, and as a result, the silica-alumina ratio of the GIS-type zeolite is within a predetermined range, and in the spectrum obtained by 27 Al-MAS-NMR measurement, the spectrum The inventors have found that the problem can be solved when the full width at half maximum is within a predetermined range, and have completed the present invention.
- the present invention is as follows.
- a GIS type zeolite, The silica-alumina ratio is 0.87 or more, A GIS-type zeolite that satisfies A ⁇ 5.6 ppm, where A is the full width at half maximum of a peak derived from Al in the framework of the zeolite observed in the 27 Al-MAS-NMR spectrum.
- A is the full width at half maximum of a peak derived from Al in the framework of the zeolite observed in the 27 Al-MAS-NMR spectrum.
- the GIS-type zeolite according to [1] which contains potassium as a cationic species in the zeolite.
- the present invention it is possible to provide a GIS-type zeolite, an adsorbent, and a separation method with small adsorption-desorption hysteresis in the carbon dioxide adsorption-desorption isotherm.
- FIG. 1 is a 27 Al-MAS-NMR diagram of the GIS-type zeolite obtained in Example 1.
- FIG. 2 is an adsorption isotherm and a desorption isotherm of carbon dioxide of the GIS-type zeolite obtained in Comparative Example 1.
- FIG. 3 is a diagram illustrating an adsorbent according to one embodiment of the invention.
- this embodiment the form for carrying out the present invention (hereinafter referred to as "this embodiment") will be described in detail.
- the present invention is not limited to the following description, and various modifications can be made within the scope of the gist thereof.
- the GIS-type zeolite of the present embodiment has a silica-alumina ratio of 0.87 or more, and when A is the full width at half maximum of the peak derived from Al in the framework of the zeolite observed in the 27 Al-MAS-NMR spectrum, , A ⁇ 5.6 ppm.
- the GIS-type zeolite has a small adsorption-desorption hysteresis in the carbon dioxide adsorption-desorption isotherm.
- the GIS type zeolite has a sufficiently large amount of carbon dioxide to be adsorbed.
- the adsorption-desorption hysteresis is small in the adsorption-desorption isotherm of carbon dioxide, and the GIS-type zeolite with a sufficiently large amount of carbon dioxide adsorption can be provided.
- the binding mode of Al affects the structural change during adsorption and desorption of the zeolite skeleton itself. For example, when a structural change occurs due to adsorption of an adsorbate, energy is required for the structural change itself during adsorption, and adsorption/desorption hysteresis is observed.
- the adsorption/desorption hysteresis in the adsorption/desorption isotherm of carbon dioxide can be reduced by controlling the bonding mode of Al in the zeolite skeleton.
- A it preferably satisfies ⁇ 5.6 ppm, more preferably satisfies 0.8 ppm ⁇ A ⁇ 5.4 ppm, further preferably satisfies 1.1 ppm ⁇ A ⁇ 3.9 ppm.
- the full width at half maximum A of the peak observed in 27 Al-MAS-NMR indicates the distribution of Al bonding modes, and the distribution of Al bonding modes present in the zeolite framework determines the zeolite framework itself during adsorption and desorption. Adsorption/desorption hysteresis in the adsorption/desorption isotherm can be eliminated by setting the full width at half maximum A, which represents the distribution of the bonding modes of Al, to an appropriate range because it affects the structural change.
- the full width at half maximum A of the peak observed in Al-MAS-NMR is half the maximum value with respect to the peak top height (maximum value) of the Al-NMR spectrum with baseline correction.
- A
- the GIS-type zeolite is preferably silica-alumina from the viewpoint of further improving the selective adsorption capacity of carbon dioxide.
- the GIS-type zeolite according to the present embodiment has a silica-alumina ratio (which represents the molar ratio between silica and alumina represented by SiO 2 /Al 2 O 3 , hereinafter also referred to as “SAR”) of 0.87 or more.
- SAR silica-alumina ratio
- the SAR is more preferably 1.50 or higher, still more preferably 3.40 or higher.
- the upper limit of the SAR is not particularly limited, but if the SAR is too high, the interaction with the adsorbate becomes small.
- SAR can be calculated from the area intensity of the spectrum obtained by 29 Si-MAS-NMR measurement of zeolite. More specifically, the SAR measurement method is the method shown in Examples.
- the SAR is high.
- the adsorption/desorption hysteresis can be reduced while increasing the amount of carbon dioxide adsorbed.
- an organic structure directing material can be used during synthesis.
- Quantification of the organic structure-directing material or a substance that is modified from it can be performed by measuring the carbon atom weight.
- the carbon atom content is preferably 4% by mass or less, more preferably 3% by mass or less, and even more preferably 2% by mass or less.
- the cation species in the GIS-type zeolite preferably contains potassium or lithium, and more preferably contains potassium.
- the total content of potassium and lithium in the zeolite is the ratio (Z/T) of the total amount of potassium and lithium substances (Z) to the total amount of alkali metal substances (T) in the GIS-type zeolite.
- Z/T is preferably 0.05 or more, more preferably 0.10 or more, and still more preferably 0.15 or more.
- the upper limit of Z/T is not particularly limited, Z/T may be 1.00 or less.
- Z/T can be measured by thermally dissolving zeolite in an aqueous sodium hydroxide solution or aqua regia, and then performing ICP-luminescence spectroscopic analysis using a solution that has been appropriately diluted. More specifically, Z/T can be measured by the method described in Examples below. Z/T can be adjusted by changing the ratio of potassium and lithium cationic species in the GIS-type zeolite. It is preferable that the ratio (K/T) of the total amount of potassium (K) to the total amount (T) of each alkali metal in the GIS-type zeolite is 0.05 or more, more preferably. is 0.10 or more, more preferably 0.15 or more. Although the upper limit of K/T is not particularly limited, K/T may be 1.00 or less.
- the zeolite contains potassium as a cationic species.
- the potassium content in the zeolite is calculated as the ratio of the potassium atomic concentration to the aluminum atomic concentration (K/Al).
- the ratio (K/Al) of the potassium atomic concentration to the aluminum atomic concentration in the zeolite is preferably 0.05 or more, more preferably 0.10 or more, and still more preferably 0.15 or more. .
- K/Al is not particularly limited, but if K/Al exceeds 1.00, excessive K ion species will be present, so the ratio of potassium atomic number concentration to aluminum atomic number concentration in zeolite (K /Al) is preferably 2.00 or less, preferably 1.50 or less, and more preferably 1.00 or less.
- the carbon atom content, potassium atom content, SAR, and 27 Al-MAS-NMR spectrum can be measured by the methods described in Examples below. Further, it can be adjusted to the range described above by adjusting the conditions for synthesizing the GIS-type zeolite to the preferable range described later.
- the method for producing a GIS-type zeolite according to the present embodiment includes, for example, a silica source containing silicon, an aluminum source containing aluminum, an alkali metal containing at least one selected from an alkali metal (M1) and an alkaline earth metal (M2) source/alkaline earth metal source, alkalinity source, phosphorus source containing phosphorus, organic structure directing agent and water.
- a silica source containing silicon an aluminum source containing aluminum
- an alkali metal containing at least one selected from an alkali metal (M1) and an alkaline earth metal (M2) source/alkaline earth metal source alkalinity source
- phosphorus source containing phosphorus organic structure directing agent and water.
- the mixed gel in the present embodiment is a mixture containing a silica source, an aluminum source, an alkali metal source/alkaline earth metal source, and water as components, and optionally an alkali source, a phosphorus source, and an organic structure directing agent. That is.
- the silica source is a component in the mixed gel that serves as a raw material for silicon contained in the zeolite produced from the mixed gel
- the aluminum source is a raw material for aluminum contained in the zeolite produced from the mixed gel.
- An alkali metal source/alkaline earth metal source refers to a component in the mixed gel that serves as a raw material for the alkali metal and/or alkaline earth metal contained in the zeolite produced from the mixed gel.
- the alkalinity source refers to a component used for the purpose of adjusting the alkalinity (pH) in the mixed gel
- the phosphorus source refers to the raw material of phosphorus contained in the zeolite produced from the mixed gel.
- a component in a mixed gel refers to a component used for the purpose of adjusting the alkalinity (pH) in the mixed gel
- the phosphorus source refers to the raw material of phosphorus contained in the zeolite produced from the mixed gel.
- the silica source is not particularly limited as long as it is generally used, and examples thereof include crystalline silica, amorphous silica, silicic acid, silicates, organic silicic acid compounds, and the like. More specific examples include sodium silicate, potassium silicate, calcium silicate, magnesium silicate, fumed silica, precipitated silica, silica gel, colloidal silica, aluminosilicate, tetraethoxysilane (TEOS), trimethylethoxysilane, and the like. be done. These compounds may be used singly or in combination.
- the aluminosilicate serves as a silica source as well as an aluminum source.
- fumed silica, colloidal silica, or precipitated silica are preferred because they tend to yield zeolite with a high degree of crystallinity.
- the aluminum source is not particularly limited as long as it is commonly used, but specific examples include sodium aluminate, aluminum sulfate, aluminum nitrate, aluminum acetate, aluminum hydroxide, aluminum oxide, aluminum chloride, and aluminum alkoxide. , metallic aluminum, amorphous aluminosilicate gel, and the like. These compounds may be used singly or in combination.
- sodium aluminate, aluminum sulfate, aluminum nitrate, aluminum acetate, aluminum hydroxide, aluminum chloride, and aluminum alkoxide are preferred because they tend to yield zeolite with a high degree of crystallinity. From the same point of view, sodium aluminate and aluminum hydroxide are more preferred, and sodium aluminate is even more preferred.
- alkali metal source/alkaline earth metal source The type of alkali metal/alkaline earth metal in the alkali metal source/alkaline earth metal source is not particularly limited, and any alkali metal compound and/or any alkaline earth metal compound can be used.
- the alkali metal source/alkaline earth metal source is not limited to the following, but examples thereof include alkali metal or alkaline earth metal hydroxides, hydrogen carbonates, carbonates, acetates, sulfates, and nitrates. These compounds may be used alone or in combination.
- Li, Na, K, Rb, Cs, Ca, Mg, Sr, Ba, etc. can be used as alkali metals and alkaline earth metals used as alkali sources.
- Na and K are preferred, and Na is more preferred, from the viewpoint of facilitating crystal formation of the GIS-type skeleton.
- the alkali metals and alkaline earth metals used as the alkali metal source/alkaline earth metal source may be used alone or in combination.
- alkali sources include, but are not limited to, Sodium sulfate, sodium sulfite, sodium thiosulfate, sodium nitrite, sodium nitrate, sodium carbonate, sodium bicarbonate, sodium phosphate, sodium acetate, sodium formate, sodium citrate, sodium oxalate, sodium fluoride, sodium chloride, odor sodium chloride, sodium iodide, thiosodium, sodium silicate, sodium metasilicate, sodium tetraborate, sodium chlorate, sodium perchlorate, sodium cyanide, sodium metastannate, sodium hexahydroxidostannate(IV), sodium hexacyanide ferrate(II), sodium permanganate, sodium chromate, sodium dichromate, Potassium sulfate, potassium sulfite, potassium thiosulfate, potassium nitrite, potassium nitrate, potassium carbonate, potassium hydrogen carbonate, potassium phosphate, potassium acetate, potassium formate
- the alkalinity source is used for the purpose of adjusting the alkalinity (pH) in the mixed gel in order to promote the crystallization into the zeolite structure when producing the zeolite.
- the alkali to be used may be any compound that exhibits alkalinity, and may be either an inorganic compound or an organic compound, but from the viewpoint of cost, an inorganic compound is preferred, and an alkali metal hydroxide is more preferred.
- Alkali metal hydroxides include lithium hydroxide, sodium hydroxide, potassium hydroxide, rubidium hydroxide, cesium hydroxide and the like, preferably sodium hydroxide and potassium hydroxide, more preferably hydroxide. sodium. These compounds may be used singly or in combination.
- the phosphorus source is not particularly limited as long as it is commonly used, but specific examples include phosphoric acid aqueous solution, sodium phosphate, aluminum phosphate, potassium phosphate, lithium phosphate, calcium phosphate, and barium phosphate. etc. These compounds may be used singly or in combination.
- phosphoric acid aqueous solution, sodium phosphate, and aluminum phosphate are preferable because they tend to yield zeolite with a high degree of crystallinity. From the same point of view, an aqueous phosphoric acid solution and sodium phosphate are more preferred, and an aqueous phosphoric acid solution is even more preferred.
- the organic structure-directing agent in producing zeolite by hydrothermally synthesizing a mixed gel is a compound that promotes crystallization into a zeolite structure.
- an organic structure-directing agent can be used as necessary.
- the organic structure-directing agent may be of any type as long as it can form the desired GIS-type zeolite. Further, the organic structure-directing agents may be used singly or in combination.
- organic structure-directing agents include, but are not limited to, amines, quaternary ammonium salts, alcohols, ethers, amides, alkylureas, alkylthioureas, cyanoalkanes, containing nitrogen as a heteroatom.
- Alicyclic heterocyclic compounds can be used, preferably alkylamines, more preferably isopropylamine.
- Some such salts are associated with an anion.
- Representatives of such anions include, but are not limited to, halogen ions such as Cl ⁇ , Br ⁇ , I ⁇ , hydroxide ions, acetate ions, sulfate ions, nitrate ions, carbonate ions and carbonate ions. Contains hydrogen ions. Among these, halogen ions and hydroxide ions are preferred, and halogen ions are more preferred, from the viewpoint of facilitating the formation of crystals of the GIS type skeleton.
- composition ratio of mixed gel selection of a silica source is important for synthesizing a GIS-type zeolite with an appropriate structure. Since the dissolution behavior of the silica source at the initial stage of the reaction greatly affects the binding mode of Al in the zeolite skeleton, it is necessary to select an appropriate silica source according to the composition of the mixed gel.
- the dissolution behavior of the silica source at the initial stage of the reaction depends on the amount of alkali metal/alkaline earth metal contained in the silica source itself, and the amount of alkali metal/alkaline earth metal contained in the silica source itself and SiO 2 is expressed as the additive molar ratio of L1 2 O and L2O to SiO 2 , ie, (L1 2 O+L2O)/SiO 2 .
- L1 and L2 represent alkali metals and alkaline earth metals contained in the silica source, respectively, and are calculated as oxides.
- the ratio of the added molar amount of the alkali metal/alkaline earth metal amount contained in the plurality of silica sources and the added molar amount of SiO 2 may be considered.
- the ratio of the amount of alkali metal/alkaline earth metal contained in the silica source itself to SiO 2 (L1 2 O + L2O)/SiO 2 is preferably 0.30 or less, more preferably 0.25 or less, and even more preferably 0.08 or less.
- the ratio of alkali metal/alkaline earth metal content and OH ⁇ in the mixed gel is most important for synthesizing a GIS-type zeolite with an appropriate structure.
- the ratio of alkali metal/alkaline earth metal content and OH ⁇ in the mixed gel is expressed as OH ⁇ relative to the added molar ratio of M1 2 O and M2O, ie, OH ⁇ /(M1 2 O+M2O). (Here, M1 represents an alkali metal and M2 represents an alkaline earth metal.
- OH - refers to inorganic hydroxides such as NaOH and Ca(OH) 2 and OH - derived from organic hydroxides such as tetraethylammonium hydroxide, which is expressed as oxides such as sodium aluminate and sodium silicate, and is discharged when its hydrates are dissolved in water. does not include the OH ⁇
- the ratio OH ⁇ / (M1 2 O+M2O) of the amount of alkali metal/alkaline earth metal and OH ⁇ is preferably 0.20 or less, and 0.20 or less, from the viewpoint of forming an ideal GIS type skeleton crystal. It is more preferably 16 or less, and even more preferably 0.10 or less.
- the ratio of silica source and aluminum source in the mixed gel is expressed as the molar ratio of the oxides of the respective elements, ie SiO2 / Al2O3 .
- the ratio of the synthesized zeolite and the silica-alumina ratio of the mixed gel do not match.
- the silica-alumina ratio of the synthesized zeolite is determined by other compositions and synthesis conditions.
- SiO 2 /Al 2 O 3 in this mixed gel is ,
- the ratio is not particularly limited as long as zeolite can be formed, but since the formation of zeolite having a skeleton different from the GIS type skeleton tends to be suppressed, it is preferably 3.0 or more and 70.0 or less, and 3.5 or more. 65.0 or less is more preferable, and 4.0 or more and 60.0 or less is even more preferable.
- H 2 O/Al 2 O 3 the ratio of water to alumina
- the components in the mixed gel are likely to be more uniformly dispersed, but if it is too high, the crystallization rate is significantly reduced. Therefore, it is necessary to optimally control H 2 O/Al 2 O 3 in order to synthesize a GIS-type zeolite with an optimal crystal structure, since it affects the equilibrium between crystallization and redissolution.
- H 2 O/Al 2 O 3 is preferably 210 ⁇ H 2 O/Al 2 O 3 ⁇ 780, more preferably 220 ⁇ H 2 O/Al 2 O 3 ⁇ 778, More preferably, 230 ⁇ H 2 O/Al 2 O 3 ⁇ 775.
- the ratio of the phosphorus source and the aluminum source in the mixed gel is expressed as the molar ratio of the oxides of the respective elements, ie P2O5 / Al2O3 .
- This P 2 O 5 /Al 2 O 3 is not particularly limited as long as it is a ratio at which zeolite can be formed. is preferred, 0.6 or less is more preferred, 0.4 or less is even more preferred, and 0 is particularly preferred.
- the ratio of the aluminum source to the organic structure directing agent in the mixed gel is expressed as the molar ratio of the organic structure directing agent to Al2O3 , i.e., R/ Al2O3 .
- R represents an organic structure directing agent
- It is preferably less than 7.0, more preferably 6.0 or less, from the viewpoint of easier crystal formation of the GIS-type skeleton and/or shorter synthesis time and excellent economic efficiency in producing zeolite. It is preferably 5.0 or less, more preferably 5.0 or less.
- an organic structure-directing agent is used, the organic structure-directing agent remains in the zeolite pores, preventing carbon dioxide from entering the pores and reducing the amount of adsorption.
- R/Al 2 O 3 is preferably 4.0 or less, more preferably 3.5 or less, and even more preferably 3.0 or less.
- the method for producing a GIS-type zeolite comprises a silica source containing silicon, an aluminum source containing aluminum, an alkali metal/alkaline earth metal source, an alkali source, a phosphorus source, water and the molar ratio of each component in the mixed gel is adjusted to the silicon, aluminum, alkali metal (M1) and alkaline earth metal (M2), the alkali contained in the silica source
- metal (L1), alkaline earth metal (L2), and phosphorus sources as oxides of each element, the following formulas (1), (2), (3), (4), (5) and ( 6)
- the molar ratios ⁇ , ⁇ , ⁇ , ⁇ , and ⁇ are ⁇ 0.30, ⁇ 0.20, 3.0 ⁇ 70.0, 210 ⁇ 780, 0 ⁇ ⁇ 1.0 is preferably satisfied, more preferably ⁇ 0.25, ⁇ 0.16, 3.5 ⁇ 65.0, 220 ⁇ 778, 0 ⁇ 0.6
- the GIS-type zeolite according to this embodiment is obtained by the above-described method for producing a GIS-type zeolite according to this embodiment.
- ⁇ ( L12O +L2O)/SiO2 ( 1 )
- ⁇ OH ⁇ /(M1 2 O+M2O)
- ⁇ SiO 2 /Al 2 O 3
- ⁇ H 2 O/Al 2 O 3
- ⁇ P 2 O 5 /Al 2 O 3 (5)
- the mixed gel further contains an organic structure directing agent R
- the GIS-type zeolite of the present embodiment can also be obtained by adding previously produced GIS-type zeolite as seed crystals to the mixed gel.
- the process for preparing the mixed gel is not particularly limited. Alternatively, it may include a mixing step of mixing in multiple stages and an aging step of the mixture obtained in this mixing step.
- these components including a silica source, an aluminum source, an alkali metal source/alkaline earth metal source, water, and optionally an alkali source, a phosphorus source, and an organic structure directing agent are mixed at once or in multiple stages. be able to.
- the order when mixing in multiple stages is not limited, and may be selected as appropriate according to the conditions used. Mixing in multiple stages may be carried out with or without stirring.
- the stirring is not particularly limited as long as it is a generally used stirring method, but specific examples include methods using blade stirring, vibration stirring, rocking stirring, centrifugal stirring, and the like.
- the rotation speed for stirring is not particularly limited as long as it is a generally used stirring speed, but for example, it may be 1 rpm or more and less than 2000 rpm.
- the temperature of the mixing step is not particularly limited as long as it is a commonly used temperature, but for example, -20°C or higher and lower than 80°C can be mentioned.
- the time of the mixing step is not particularly limited and can be appropriately selected depending on the temperature of the mixing step, but it may be, for example, more than 0 minutes and 1000 hours or less.
- the aging process can be carried out either by standing still or by stirring.
- stirring in the aging step there is no particular limitation as long as it is a generally used stirring method, but specific examples include methods using blade stirring, vibration stirring, rocking stirring, centrifugal stirring, and the like. .
- the rotation speed for stirring is not particularly limited as long as it is a generally used stirring speed, but for example, it may be 1 rpm or more and less than 2000 rpm.
- the temperature of the aging step is not particularly limited as long as it is a commonly used temperature, but for example, -20°C or higher and lower than 80°C can be mentioned.
- the time for the aging process is not particularly limited, and can be appropriately selected depending on the temperature of the aging process.
- zeolite is dissolved in the raw materials and the formation and re-dissolution of zeolite precursors during the raw material mixing and aging processes.
- the formation of the zeolite precursor does not proceed excessively.
- the formation of ANA-type zeolite which has a more stable structure, tends to increase, so it is preferable not to ripen excessively.
- the raw materials are sufficiently mixed and the raw material gel is uniform.
- the combined time of the mixing step and the aging step is not particularly limited, and may be appropriately adjusted based on the composition of the raw materials, etc., in order to obtain zeolite with an appropriate structure.
- the time is typically preferably 1 minute or more and less than 24 hours, more preferably 3 minutes or more and less than 23 hours, still more preferably 10 minutes or more and 18 hours or less, even more preferably 12 minutes or more and 15 hours or less. Minutes or more and 6 hours or less are more preferable.
- the method for producing a GIS-type zeolite according to the present embodiment preferably further includes a hydrothermal synthesis step in which the hydrothermal synthesis temperature is 80°C to 200°C, and the hydrothermal synthesis temperature is 100°C to 180°C. is more preferred. That is, preferably, the mixed gel obtained in the preparation step is hydrothermally synthesized by holding the mixed gel at a predetermined temperature for a predetermined time while stirring or standing still.
- the temperature for hydrothermal synthesis is not particularly limited as long as it is a temperature that is commonly used, but it is preferably 80°C or higher from the viewpoint of shortening the synthesis time and improving the economic efficiency of zeolite production. From the viewpoint of suppressing the formation of zeolite having a skeleton different from the GIS-type skeleton, the temperature is more preferably 90° C. or higher, and even more preferably 100° C. or higher. From the viewpoint of suppressing the formation of zeolite having a skeleton different from the GIS-type skeleton, the temperature is more preferably 200° C. or lower, even more preferably 180° C. or lower, and even more preferably 170° C. or lower. The temperature for hydrothermal synthesis may be constant or may be changed stepwise.
- the time for hydrothermal synthesis is not particularly limited as long as it is a time generally used, and can be appropriately selected depending on the temperature of hydrothermal synthesis.
- the hydrothermal synthesis time is preferably 3 hours or longer, more preferably 10 hours or longer, from the viewpoint of formation of the GIS skeleton. From the viewpoint of obtaining highly crystalline GIS-type zeolite, the time is more preferably 24 hours or longer.
- the hydrothermal synthesis time is preferably 30 days or less, more preferably 20 days or less, and even more preferably 10 days or less, from the viewpoint of excellent economic efficiency when producing zeolite.
- the container in which the mixed gel is placed is not particularly limited as long as it is a commonly used container. In that case, it is preferable to put it in a pressure vessel and perform hydrothermal synthesis.
- the pressure-resistant container is not particularly limited, and various shapes such as a spherical shape, a vertically long shape, and a horizontally long shape can be used.
- the pressure container When stirring the mixed gel in the pressure container, the pressure container is rotated vertically and/or horizontally, preferably vertically.
- the rotation speed is not particularly limited as long as it is within the range generally used, but is preferably 1 to 50 rpm, more preferably 10 to 40 rpm.
- the separation method is not particularly limited as long as it is a general method, and filtration, decantation, spray drying (rotary spray, Nozzle spraying, ultrasonic spraying, etc.), a drying method using a rotary evaporator, a vacuum drying method, a freeze-drying method, a natural drying method, or the like can be used, and the separation can be usually performed by filtration or decantation.
- the separated material can be used as it is, or it can be washed with water or a predetermined solvent. If desired, the separated material can be dried.
- the temperature for drying the separated material is not particularly limited as long as it is a common drying temperature, but it is usually from room temperature to 150°C or less.
- the atmosphere for drying is not particularly limited as long as it is a generally used atmosphere, but an air atmosphere, an inert gas such as nitrogen or argon, or an oxygen-added atmosphere is usually used.
- calcined GIS type zeolite can be used.
- the firing temperature is not particularly limited as long as it is a temperature generally used, but when the organic structure-directing agent is desired to be removed, the remaining ratio can be reduced. is more preferable.
- a temperature of 360° C. or higher is more preferable from the viewpoint of shortening the calcination time and being excellent in economic efficiency when producing zeolite. Since the crystallinity of zeolite tends to be maintained, the temperature is preferably less than 450°C, more preferably 420°C or less, and even more preferably 400°C or less.
- the calcination time is not particularly limited as long as the organic structure-directing agent is sufficiently removed, and can be appropriately selected depending on the calcination temperature. Therefore, the time is preferably 0.5 hours or longer, more preferably 1 hour or longer, and even more preferably 3 hours or longer. Since the crystallinity of zeolite tends to be maintained, the time is preferably 10 days or less, more preferably 7 days or less, and even more preferably 5 days or less.
- the firing atmosphere is not particularly limited as long as it is a generally used atmosphere, but usually an air atmosphere, an inert gas such as nitrogen or argon, or an oxygen-added atmosphere is used.
- Cation exchange includes, but is not limited to, carbonates such as sodium carbonate, potassium carbonate, lithium carbonate, rubidium carbonate, cesium carbonate, magnesium carbonate, calcium carbonate, strontium carbonate, barium carbonate, ammonium carbonate, or sodium nitrate, Nitrates such as potassium nitrate, lithium nitrate, rubidium nitrate, cesium nitrate, magnesium nitrate, calcium nitrate, strontium nitrate, barium nitrate, and ammonium nitrate; Carbonate ions, bicarbonate ions, acetate ions, salts changed to phosphate ions or hydrogen phosphate ions, and acids such as nitric acid and hydrochloric acid can be used.
- carbonates such as sodium carbonate, potassium carbonate, lithium carbonate, rubidium carbonate, cesium carbonate, magnesium carbonate, calcium carbonate, strontium carbonate, barium carbonate, ammonium carbonate, or sodium nitrate
- the cation exchange temperature is not particularly limited as long as it is a general cation exchange temperature, but it is usually from room temperature to 100°C or less.
- the separation method is not particularly limited as long as it is a general method, filtration, decantation, spray drying method (rotary atomization, nozzle atomization, ultrasonic atomization, etc.), rotary evaporator can be used, such as drying, vacuum drying, freeze-drying, or air-drying, and usually separation can be carried out by filtration or decantation.
- the separated material can be used as it is, or it can be washed with water or a predetermined solvent. If desired, the separated material can be dried.
- the temperature for drying the separated material is not particularly limited as long as it is a general drying temperature, but it is usually from room temperature to 150°C or less.
- the atmosphere for drying is not particularly limited as long as it is a generally used atmosphere, but an air atmosphere, an inert gas such as nitrogen or argon, or an oxygen-added atmosphere is usually used.
- ammonium-type zeolite can also be converted to proton-type zeolite by calcining the zeolite.
- GIS-type zeolite of the present embodiment are not particularly limited. Catalysts for hydrocracking and alkylation, catalyst carriers for supporting metals and metal oxides, adsorbents, desiccants, detergent aids, ion exchange agents, wastewater treatment agents, fertilizers, food additives, cosmetic additives, etc. can be used as
- the GIS-type zeolite of the present embodiment can be suitably used as an adsorbent. That is, the adsorbent of this embodiment comprises the GIS-type zeolite of this embodiment. Since the adsorbent of the present embodiment is configured as described above, it is a GIS type zeolite that can sufficiently adsorb carbon dioxide and has no adsorption/desorption hysteresis in the adsorption/desorption isotherm of carbon dioxide. Therefore, it can be particularly preferably used for the purpose of removing carbon dioxide from natural gas, for example.
- the configuration of the adsorbent of the present embodiment is not particularly limited as long as it comprises the GIS-type zeolite of the present embodiment, but typical configurations include the example shown in FIG.
- the adsorbent 1 of this embodiment illustrated in FIG. and particles 4 (GIS-type zeolite of the present embodiment).
- the filter 3 for example, a filter made of quartz can be used.
- adsorbent 1 when adsorbent 1 is used to remove carbon dioxide from natural gas, natural gas is introduced from the upper line, impurities are removed by filter 3, and then carbon dioxide is selectively removed by zeolite particles 4. It can be removed by adsorption and the methane-rich gas can be removed from the lower line.
- the object to be used for the adsorbent is not limited to natural gas, and the internal structure of the adsorbent is not limited to the example shown in FIG.
- the separation method of the present embodiment uses an adsorbent containing the GIS-type zeolite of the present embodiment, and contains two or more gases selected from the group consisting of H 2 , N 2 , O 2 , CO, and hydrocarbons.
- One or more gases selected from the group consisting of CO2 , H2O , He, Ne, Cl2 , NH3 , and HCl are separated from the mixture.
- one or more selected from the group consisting of CO 2 and H 2 O from a mixture containing one or more gases selected from the group consisting of N 2 , O 2 , CO, and hydrocarbons of gases is preferably separated.
- hydrocarbons include, but are not limited to, methane, ethane, ethylene, propane, propylene, 1-butene, 2-butene, 2-methylpropene, dimethyl ether, and acetylene.
- the GIS-type zeolite of the present embodiment has a large CO 2 adsorption capacity, and physical adsorption without chemical bonds is observed.
- the separation method using the GIS-type zeolite of the present embodiment is not particularly limited, but a method that requires low energy during regeneration of the adsorbent and is excellent in economic efficiency is preferable. Specific examples of such a method are not particularly limited, but it is preferable to use any one of a pressure swing adsorption separation method, a temperature swing adsorption separation method, or a pressure/temperature swing adsorption separation method.
- the pressure swing adsorption separation method is a method in which the pressure at the time of desorption is lowered from the pressure at the time of gas adsorption, and the difference between the adsorption amount at high pressure and the adsorption amount at low pressure is used. It is a method for gas separation.
- the temperature swing type adsorption separation method TSA: Thermal Swing Adsorption
- TSA Thermal Swing Adsorption
- PTSA Pressure and Thermal Swing Adsorption
- ICP-AES ICP-luminescence spectrometry
- SPS3520UV-DD manufactured by Hitachi High-Tech Science Co., Ltd.: device name
- the concentration of various elements such as silicon, aluminum, phosphorus, potassium and lithium in zeolite was measured by
- the content of potassium and lithium in the zeolite was calculated as the ratio (Z/T) of the sum of the amounts of potassium and lithium (Z) to the sum of the amounts of alkali metals (T) in the zeolite. .
- K/T was also calculated in the same manner.
- the potassium content in the zeolite was calculated as the ratio of the potassium atomic concentration to the aluminum atomic concentration (K/Al).
- X-ray diffraction was performed in the following procedure.
- X-ray diffractometer Rigaku powder X-ray diffractometer "RINT2500 type" (trade name)
- X-ray source Cu tube (40 kV, 200 mA)
- Slit width sinum, divergence, light reception: 1°, 1°, 0.15 mm
- the full width at half maximum of the obtained 27 Al-MAS-NMR spectrum was analyzed by Gaussian and Lorentz functions using the analysis program dmfit (#202000113 version), and the amplitude (height of the maximum value of the spectrum), position ( spectral position, ppm), width (full width at half maximum of spectrum, ppm), and Gaussian/Lorentzian ratio (xG/(1-x)L) are obtained by performing optimization calculations using a least-squares algorithm.
- the 29 Si-MAS-NMR measurement of zeolite was carried out by the following method. Also, the SAR of zeolite can be obtained by measuring 29 Si-MAS-NMR. First, to adjust the humidity of the zeolite, the bottom of the desiccator was filled with water, and the zeolite placed in the sample tube was held on top of the desiccator for 48 hours. After the humidity conditioning treatment, 29 Si-MAS-NMR was measured under the following conditions.
- the peak position may vary depending on the cationic species present in the zeolite skeleton, the peak position generally exists within the following range.
- Example 1 61.93 g of water, 0.202 g of sodium hydroxide (NaOH, manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd.), 3.39 g of sodium nitrate (NaNO 3 , manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd.), sodium aluminate (NaAlO 2 , Fuji Film Wako Pure Chemical Co., Ltd.) and 10.82 g of colloidal silica (Ludox AS-40, solid content concentration 40% by weight, Grace) were mixed and stirred for 30 minutes to prepare a mixed gel.
- NaOH sodium hydroxide
- NaNO 3 sodium nitrate
- NaAlO 2 sodium aluminate
- Fuji Film Wako Pure Chemical Co., Ltd. Fuji Film Wako Pure Chemical Co., Ltd.
- colloidal silica Lidox AS-40, solid content concentration 40% by weight, Grace
- the mixed gel was placed in a 200 mL stainless steel micro cylinder (manufactured by HIRO COMPANY) containing a fluororesin inner cylinder, and stirred at a stirring speed of 30 rpm, 135 ° C., Hydrothermal synthesis was carried out for 4 days.
- a powdery zeolite was obtained. It was confirmed from the XRD spectrum that the obtained zeolite was a GIS type zeolite. Furthermore, since no peaks derived from other zeolites or amorphous silica-alumina were observed, it was evaluated as a high-purity GIS-type zeolite.
- the 27 Al-MAS-NMR spectrum of the obtained zeolite is shown in FIG. From the 27 Al-MAS-NMR spectrum, the full width at half maximum A was 3.5.
- Example 2 61.65 g of water, 0.30 g of 48% sodium hydroxide aqueous solution (NaOH, solid content concentration 48% by mass, manufactured by Tokuyama Soda), 2.27 g of sodium carbonate (Na 2 CO 3 , manufactured by Tokuyama Soda), aluminum 1.64 g of sodium phosphate (NaAlO 2 , manufactured by Hokuriku Kasei Kogyo Co., Ltd.) and 10.82 g of colloidal silica (Ludox AS-40, solid content concentration 40%, manufactured by Grace) were mixed and stirred for 30 minutes to form a mixed gel. was prepared.
- the mixed gel was charged in a 200 mL stainless steel micro cylinder (manufactured by HIRO COMPANY) containing a fluororesin inner cylinder, and stirred at a stirring speed of 30 rpm, 130 ° C., Hydrothermal synthesis was carried out for 5 days.
- a powdery zeolite was obtained. 1 g of the obtained zeolite was added to 500 mL of a 0.05 N potassium carbonate aqueous solution prepared using potassium carbonate (K 2 CO 3 , manufactured by Nippon Soda Co., Ltd.) and stirred at room temperature for 3 hours at 500 rpm. The product was filtered and dried at 120° C. to obtain a powdery zeolite with some of the cations exchanged for potassium. It was confirmed from the XRD spectrum that the obtained zeolite was a GIS type zeolite. Furthermore, since no peaks derived from other zeolites or amorphous silica-alumina were observed, it was evaluated as a high-purity GIS-type zeolite.
- Example 3 141.41 g of water, 8.53 g of sodium nitrate (NaNO 3 , manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd.), 3.85 g of sodium aluminate (NaAlO 2 , manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd.) and amorphous silica (Perkasil) A mixed gel was prepared by mixing 17.41 g of SM500 (manufactured by Grace) and stirring for 1 hour.
- NaNO 3 sodium nitrate
- NaAlO 2 sodium aluminate
- Perkasil amorphous silica
- the mixed gel was placed in a 300 mL stainless steel micro cylinder (manufactured by HIRO COMPANY) containing a fluororesin inner cylinder, and stirred at a stirring speed of 30 rpm, 130 ° C., Hydrothermal synthesis was carried out for 4 days.
- a powdery zeolite was obtained. It was confirmed from the XRD spectrum that the obtained zeolite was a GIS type zeolite. Furthermore, since no peaks derived from other zeolites or amorphous silica-alumina were observed, it was evaluated as a high-purity GIS-type zeolite.
- Example 4 141.41 g of water, 0.66 g of aqueous sodium hydroxide solution (NaOH, manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd.), 2.43 g of sodium nitrate (NaNO 3 , manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd.), and sodium aluminate (NaAlO 2 ) , manufactured by Fuji Film Wako Pure Chemical Industries, Ltd.) and 35.33 g of aluminosilicate (SIPERNAT 820A, manufactured by Evonik) were mixed and stirred for 1 hour to prepare a mixed gel.
- NaOH aqueous sodium hydroxide solution
- NaNO 3 sodium nitrate
- NaAlO 2 sodium aluminate
- SIPERNAT 820A aluminosilicate
- the mixed gel was placed in a 300 mL stainless steel micro cylinder (manufactured by HIRO COMPANY) containing a fluororesin inner cylinder, and stirred at a stirring speed of 30 rpm, 130 ° C., Hydrothermal synthesis was carried out for 5 days.
- a powdery zeolite was obtained. It was confirmed from the XRD spectrum that the obtained zeolite was a GIS type zeolite. Furthermore, since no peaks derived from other zeolites or amorphous silica-alumina were observed, it was evaluated as a high-purity GIS-type zeolite.
- the mixed gel was charged in a 300 mL stainless steel micro cylinder (manufactured by HIRO COMPANY) containing a fluororesin inner cylinder, and stirred at a stirring speed of 60 rpm, 150 ° C., Hydrothermal synthesis was carried out for 3 days.
- a powdery zeolite was obtained. It was confirmed from the XRD spectrum that the obtained zeolite was a GIS type zeolite. Furthermore, since no peaks derived from other zeolites or amorphous silica-alumina were observed, it was evaluated as a high-purity GIS-type zeolite.
- the mixed gel is charged into a 1000 mL stainless steel autoclave containing a fluororesin inner cylinder, hydrothermally synthesized at 130 ° C. for 5 days without stirring, the product is filtered and dried at 120 ° C., and powdered zeolite is obtained. rice field. Furthermore, since no peaks derived from other zeolites or amorphous silica-alumina were observed, it was evaluated as a high-purity GIS-type zeolite.
- Non-Patent Document 1 Based on the contents of Non-Patent Document 1, 132.86 g of water, 15.66 g of sodium hydroxide, 7.2 g of sodium aluminate (manufactured by Alpha Acer) and colloidal silica (Ludox AS-40, solid content concentration 40% by mass) ) and stirred at room temperature for 24 hours to prepare a mixed gel.
- the mixed gel is charged into a 200 mL stainless steel autoclave containing a fluororesin inner cylinder, hydrothermally synthesized at 100 ° C. for 7 days without stirring, the product is filtered and dried at 120 ° C., and powdered zeolite is obtained. rice field. Furthermore, since no peaks derived from other zeolites or amorphous silica-alumina were observed, it was evaluated as a high-purity GIS-type zeolite.
- the mixed gel was hydrothermally synthesized at 100° C. for 24 hours while being stirred at 1000 rpm, and the product was filtered and dried at 120° C. to obtain powdered GIS-type zeolite.
- the mixed gel was heated at 100° C. for 24 hours in an autoclave, and the product was filtered and dried at 120° C. to obtain powdered GIS type zeolite.
- the mixed gel was placed in a stainless steel micro bomb and heated at 200° C. for 7 days to synthesize zeolite.
- 1.134 g of aluminum powder Al, manufactured by Wako Pure Chemical Industries
- Al manufactured by Wako Pure Chemical Industries
- the mixed gel was hydrothermally synthesized at 100°C for 13 days, and the product was filtered and dried at 120°C to obtain powdered zeolite.
- the mixed gel is charged into a 1000 mL stainless steel autoclave containing a fluororesin inner cylinder, hydrothermally synthesized at 110 ° C. for 2 days without stirring, the product is filtered and dried at 120 ° C., and powdered zeolite is obtained.
- rice field. 1 g of the obtained zeolite was added to 500 mL of a 0.1 N potassium nitrate aqueous solution and stirred at 60° C. for 3 hours at 400 rpm. After filtering the product and drying at 120° C., a powdery zeolite with some of the cations exchanged for potassium was obtained.
- ⁇ to ⁇ in Table 1 represent the following molar ratios.
- the GIS-type zeolite according to the present invention can be used for separating agents and membranes for various gases and liquids, electrolyte membranes for fuel cells, etc., fillers for various resin moldings, membrane reactors, catalysts for hydrocracking, alkylation, etc., metals, It has potential industrial applications as catalyst carriers for supporting metal oxides, adsorbents, desiccants, detergent aids, ion exchange agents, wastewater treatment agents, fertilizers, food additives, cosmetic additives, and the like.
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Abstract
Description
[1]
GIS型ゼオライトであって、
シリカアルミナ比が0.87以上であり、
27Al-MAS-NMRスペクトルで観測される、当該ゼオライトの骨格内Alに由来するピークにおける半値全幅をAとしたとき、A≦5.6ppmを満たす、GIS型ゼオライト。
[2]
ゼオライト中のカチオン種としてカリウムを含む、[1]に記載のGIS型ゼオライト。
[3]
ゼオライト中のアルミ原子数濃度に対するカリウム原子数濃度の割合(K/Al)は、0.05以上である、[2]に記載のGIS型ゼオライト。
[4]
ゼオライト中のアルカリ金属の物質量の合計値(T)に対するカリウム及びリチウムの物質量の合計値(Z)の割合(Z/T)が、0.05以上である、[1]~[3]のいずれかに記載のGIS型ゼオライト。
[5]
炭素原子の含有量が4質量%以下である、[1]~[4]のいずれかに記載のGIS型ゼオライト。
[6]
シリカアルミナを含む、[1]~[5]のいずれかに記載のGIS型ゼオライト。
[7]
[1]~[6]のいずれかに記載のGIS型ゼオライトを含む、吸着材。
[8]
[7]に記載の吸着材を用い、H2、N2、O2、Ar、CO、及び炭化水素からなる群より選択される2種以上の気体を含む混合物から、CO2、H2O、He、Ne、Cl2、NH3、及びHClからなる群より選択される1種以上を分離する、分離方法。
[9]
圧力スイング式吸着分離法、温度スイング式吸着分離法、又は圧力・温度スイング式吸着分離法により前記気体の分離を行う、[8]に記載の分離方法。
GIS型ゼオライト中のアルカリ金属の各々の物質量の合計値(T)に対するカリウムの物質量の合計値(K)の割合(K/T)が、0.05以上であることが好ましく、より好ましくは0.10以上であり、さらに好ましくは0.15以上である。K/Tの上限は特に制限されないが、K/Tは1.00以下であってもよい。
本実施形態に係るGIS型ゼオライトの製造方法は、例えば、珪素を含むシリカ源、アルミニウムを含むアルミ源、アルカリ金属(M1)及びアルカリ土類金属(M2)から選ばれる少なくとも1種を含むアルカリ金属源/アルカリ土類金属源、アルカリ源、リンを含むリン源、有機構造規定剤及び水を含有する混合ゲルの調製工程を含むものとすることができる。以下、混合ゲル及びこれに含まれる各成分について説明する。
本実施形態における混合ゲルとは、シリカ源、アルミ源、アルカリ金属源/アルカリ土類金属源、及び水を成分として含み、必要に応じてアルカリ源、リン源、有機構造規定剤を含む混合物のことである。
シリカ源としては、一般的に使用されるものであれば特に限定されず、結晶性シリカ、非晶性シリカ、ケイ酸、ケイ酸塩、有機ケイ酸化合物等が挙げられる。より具体例には、ケイ酸ナトリウム、ケイ酸カリウム、ケイ酸カルシウム、ケイ酸マグネシウム、ヒュームドシリカ、沈降シリカ、シリカゲル、コロイダルシリカ、アルミノシリケート、テトラエトキシシラン(TEOS)、トリメチルエトキシシラン等が挙げられる。これらの化合物は、単独で使用しても、複数を組み合わせて使用してもよい。ここで、アルミノシリケートは、シリカ源であるとともにアルミ源となる。
アルミ源としては、一般的に使用されるものであれば特に限定されないが、具体例としては、アルミン酸ナトリウム、硫酸アルミニウム、硝酸アルミニウム、酢酸アルミニウム、水酸化アルミニウム、酸化アルミニウム、塩化アルミニウム、アルミニウムアルコキシド、金属アルミニウム、無定形アルミノシリケートゲル等が挙げられる。これらの化合物は、単独で使用しても、複数を組み合わせて使用してもよい。
アルカリ金属源/アルカリ土類金属源におけるアルカリ金属/アルカリ土類金属の種類は特に限定されず、任意のアルカリ金属化合物、及び/又は任意のアルカリ土類金属化合物を使用することができる。
硫酸ナトリウム、亜硫酸ナトリウム、チオ硫酸ナトリウム、亜硝酸ナトリウム、硝酸ナトリウム、炭酸ナトリウム、炭酸水素ナトリウム、リン酸ナトリウム、酢酸ナトリウム、ギ酸ナトリウム、クエン酸ナトリウム、シュウ酸ナトリウム、フッ化ナトリウム、塩化ナトリウム、臭化ナトリウム、ヨウ化ナトリウム、チオナトリウム、ケイ酸ナトリウム、メタケイ酸ナトリウム、四ホウ酸ナトリウム、塩素酸ナトリウム、過塩素酸ナトリウム、シアン化ナトリウム、メタスズ酸ナトリウム、ヘキサヒドロキシドスズ(IV)酸ナトリウム、ヘキサシアニド鉄(II)酸ナトリウム、過マンガン酸ナトリウム、クロム酸ナトリウム、ニクロム酸ナトリウム、
硫酸カリウム、亜硫酸カリウム、チオ硫酸カリウム、亜硝酸カリウム、硝酸カリウム、炭酸カリウム、炭酸水素カリウム、リン酸カリウム、酢酸カリウム、ギ酸カリウム、クエン酸カリウム、シュウ酸カリウム、フッ化カリウム、塩化カリウム、臭化カリウム、ヨウ化カリウム、チオカリウム、ケイ酸カリウム、メタケイ酸カリウム、四ホウ酸カリウム、塩素酸カリウム、過塩素酸カリウム、シアン化カリウム、メタスズ酸カリウム、ヘキサヒドロキシドスズ(IV)酸カリウム、ヘキサシアニド鉄(II)酸カリウム、過マンガン酸カリウム、クロム酸カリウム、ニクロム酸カリウム、
硫酸リチウム、亜硫酸リチウム、チオ硫酸リチウム、亜硝酸リチウム、硝酸リチウム、炭酸リチウム、炭酸水素リチウム、リン酸リチウム、酢酸リチウム、ギ酸リチウム、クエン酸リチウム、シュウ酸リチウム、フッ化リチウム、塩化リチウム、臭化リチウム、ヨウ化リチウム、チオリチウム、ケイ酸リチウム、メタケイ酸リチウム、四ホウ酸リチウム、塩素酸リチウム、過塩素酸リチウム、シアン化リチウム、メタスズ酸リチウム、ヘキサヒドロキシドスズ(IV)酸リチウム、ヘキサシアニド鉄(II)酸リチウム、過マンガン酸リチウム、クロム酸リチウム、ニクロム酸リチウム、
硫酸ルビジウム、亜硫酸ルビジウム、チオ硫酸ルビジウム、亜硝酸ルビジウム、硝酸ルビジウム、炭酸ルビジウム、炭酸水素ルビジウム、リン酸ルビジウム、酢酸ルビジウム、ギ酸ルビジウム、クエン酸ルビジウム、シュウ酸ルビジウム、フッ化ルビジウム、塩化ルビジウム、臭化ルビジウム、ヨウ化ルビジウム、チオルビジウム、ケイ酸ルビジウム、メタケイ酸ルビジウム、四ホウ酸ルビジウム、塩素酸ルビジウム、過塩素酸ルビジウム、シアン化ルビジウム、メタスズ酸ルビジウム、ヘキサヒドロキシドスズ(IV)酸ルビジウム、ヘキサシアニド鉄(II)酸ルビジウム、過マンガン酸ルビジウム、クロム酸ルビジウム、ニクロム酸ルビジウム、
硫酸セシウム、亜硫酸セシウム、チオ硫酸セシウム、亜硝酸セシウム、硝酸セシウム、炭酸セシウム、炭酸水素セシウム、リン酸セシウム、酢酸セシウム、ギ酸セシウム、クエン酸セシウム、シュウ酸セシウム、フッ化セシウム、塩化セシウム、臭化セシウム、ヨウ化セシウム、チオセシウム、ケイ酸セシウム、メタケイ酸セシウム、四ホウ酸セシウム、塩素酸セシウム、過塩素酸セシウム、シアン化セシウム、メタスズ酸セシウム、ヘキサヒドロキシドスズ(IV)酸セシウム、ヘキサシアニド鉄(II)酸セシウム、過マンガン酸セシウム、クロム酸セシウム、ニクロム酸セシウム、
硫酸マグネシウム、亜硫酸マグネシウム、チオ硫酸マグネシウム、亜硝酸マグネシウム、硝酸マグネシウム、炭酸マグネシウム、炭酸水素マグネシウム、リン酸マグネシウム、酢酸マグネシウム、ギ酸マグネシウム、クエン酸マグネシウム、シュウ酸マグネシウム、フッ化マグネシウム、塩化マグネシウム、臭化マグネシウム、ヨウ化マグネシウム、チオマグネシウム、ケイ酸マグネシウム、メタケイ酸マグネシウム、四ホウ酸マグネシウム、塩素酸マグネシウム、過塩素酸マグネシウム、シアン化マグネシウム、メタスズ酸マグネシウム、ヘキサヒドロキシドスズ(IV)酸マグネシウム、ヘキサシアニド鉄(II)酸マグネシウム、過マンガン酸マグネシウム、クロム酸マグネシウム、ニクロム酸マグネシウム、
硫酸カルシウム、亜硫酸カルシウム、チオ硫酸カルシウム、亜硝酸カルシウム、硝酸カルシウム、炭酸カルシウム、炭酸水素カルシウム、リン酸カルシウム、酢酸カルシウム、ギ酸カルシウム、クエン酸カルシウム、シュウ酸カルシウム、フッ化カルシウム、塩化カルシウム、臭化カルシウム、ヨウ化カルシウム、チオカルシウム、ケイ酸カルシウム、メタケイ酸カルシウム、四ホウ酸カルシウム、塩素酸カルシウム、過塩素酸カルシウム、シアン化カルシウム、メタスズ酸カルシウム、ヘキサヒドロキシドスズ(IV)酸カルシウム、ヘキサシアニド鉄(II)酸カルシウム、過マンガン酸カルシウム、クロム酸カルシウム、ニクロム酸カルシウム、
硫酸ストロンチウム、亜硫酸ストロンチウム、チオ硫酸ストロンチウム、亜硝酸ストロンチウム、硝酸ストロンチウム、炭酸ストロンチウム、炭酸水素ストロンチウム、リン酸ストロンチウム、酢酸ストロンチウム、ギ酸ストロンチウム、クエン酸ストロンチウム、シュウ酸ストロンチウム、フッ化ストロンチウム、塩化ストロンチウム、臭化ストロンチウム、ヨウ化ストロンチウム、チオストロンチウム、ケイ酸ストロンチウム、メタケイ酸ストロンチウム、四ホウ酸ストロンチウム、塩素酸ストロンチウム、過塩素酸ストロンチウム、シアン化ストロンチウム、メタスズ酸ストロンチウム、ヘキサヒドロキシドスズ(IV)酸ストロンチウム、ヘキサシアニド鉄(II)酸ストロンチウム、過マンガン酸ストロンチウム、クロム酸ストロンチウム、ニクロム酸ストロンチウム、
硫酸バリウム、亜硫酸バリウム、チオ硫酸バリウム、亜硝酸バリウム、硝酸バリウム、炭酸バリウム、炭酸水素バリウム、リン酸バリウム、酢酸バリウム、ギ酸バリウム、クエン酸バリウム、シュウ酸バリウム、フッ化バリウム、塩化バリウム、臭化バリウム、ヨウ化バリウム、チオバリウム、ケイ酸バリウム、メタケイ酸バリウム、四ホウ酸バリウム、塩素酸バリウム、過塩素酸バリウム、シアン化バリウム、メタスズ酸バリウム、ヘキサヒドロキシドスズ(IV)酸バリウム、ヘキサシアニド鉄(II)酸バリウム、過マンガン酸バリウム、クロム酸バリウム、ニクロム酸バリウム、
等が挙げられる。
アルカリ源は、ゼオライトを製造する場合に、ゼオライト構造への結晶化を促進するために、混合ゲル中のアルカリ性(pH)を調整する目的で用いられる。用いるアルカリはアルカリ性を示す化合物であればよく、無機化合物、有機化合物どちらでもよいが、コストの面から無機化合物である方が好ましく、より好ましくはアルカリ金属水酸化物が挙げられる。アルカリ金属水酸化物としては、水酸化リチウム、水酸化ナトリウム、水酸化カリウム、水酸化ルビジウム、水酸化セシウム等が挙げられ、好ましくは水酸化ナトリウム、水酸化カリウムが挙げられ、より好ましくは水酸化ナトリウムが挙げられる。これらの化合物は、単独で使用しても、複数を組み合わせて使用してもよい。
混合ゲルを水熱合成することによってゼオライトを製造する場合の有機構造規定剤は、ゼオライト構造への結晶化を促進する作用をする化合物である。ゼオライトの結晶化においては、必要に応じて有機構造規定剤を用いることができる。
本実施形態において、適切な構造を持ったGIS型ゼオライトを合成するためにシリカ源の選択は重要である。反応初期におけるシリカ源の溶解挙動は、ゼオライト骨格中のAlの結合様式に大きく影響を与えるため、混合ゲル組成に応じて、適切なシリカ源を選択する必要がある。また反応初期におけるシリカ源の溶解挙動は、シリカ源自体に含有されるアルアルカリ金属/アルカリ土類金属の量に依存し、シリカ源自体に含有されるアルカリ金属/アルカリ土類金属量とSiO2の比は、SiO2に対するL12OとL2Oの加算モル比、すなわち、(L12O+L2O)/SiO2として表す。(ここで、L1、L2はシリカ源に含有されるアルカリ金属、アルカリ土類金属をそれぞれ表し、これらを酸化物として算出する。)
α=(L12O+L2O)/SiO2 (1)
β=OH-/(M12O+M2O) (2)
γ=SiO2/Al2O3 (3)
δ=H2O/Al2O3 (4)
ε=P2O5/Al2O3 (5)
ζ=R/Al2O3 (6)
混合ゲルの調製工程は、特に限定されないが、例えば、シリカ源、アルミ源、アルカリ金属源/アルカリ土類金属源、水、及び必要に応じてアルカリ源、リン源、有機構造規定剤を一時にあるいは多段階で混合する混合工程と、この混合工程で得られた混合物の熟成工程とを含んでもよい。
本実施形態に係るGIS型ゼオライトの製造方法において、水熱合成温度が80℃~200℃である水熱合成工程をさらに含むことが好ましく、当該水熱合成温度は100℃~180℃であることがより好ましい。すなわち、好ましくは、調製工程により得た混合ゲルを所定の温度で、所定の時間、撹拌又は静置状態で保持することにより水熱合成する。
水熱合成工程後、生成物である固体と水を含む液体とを分離するが、その分離方法は一般的な方法であれば特に限定されず、濾過、デカンテーション、噴霧乾燥法(回転噴霧、ノズル噴霧及び超音波噴霧など)、回転蒸発器を用いた乾燥法、真空乾燥法、凍結乾燥法、又は自然乾燥法等を用いることができ、通常は濾過又はデカンテーションにより分離することができる。
必要に応じて、GIS型ゼオライトを焼成して用いることができる。焼成する温度は、一般的に用いられる温度であれば特に限定されないが、有機構造規定剤を除去したい場合、その残っている割合を少なくできることから、300℃以上であることが好ましく、350℃以上であることがより好ましい。焼成の時間が短くなり、ゼオライトを製造する際の経済性に優れる点から、360℃以上であることがさらに好ましい。ゼオライトの結晶性が保持される傾向にあることから、450℃未満であることが好ましく、420℃以下であることがより好ましく、400℃以下であることがさらに好ましい。
必要に応じて、GIS型ゼオライトを、所望のカチオン型へカチオン交換を行うことができる。カチオン交換は、以下に限定されないが、例えば、炭酸ナトリウム、炭酸カリウム、炭酸リチウム、炭酸ルビジウム、炭酸セシウム、炭酸マグネシウム、炭酸カルシウム、炭酸ストロンチウム、炭酸バリウム、炭酸アンモニウムなどの炭酸塩、あるいは硝酸ナトリウム、硝酸カリウム、硝酸リチウム、硝酸ルビジウム、硝酸セシウム、硝酸マグネシウム、硝酸カルシウム、硝酸ストロンチウム、硝酸バリウム、硝酸アンモニウムなどの硝酸塩、あるいは前記炭酸塩、硝酸塩に含まれる炭酸イオン、硝酸イオンをハロゲン化物イオン、硫酸イオン、炭酸イオン、炭酸水素イオン、酢酸イオン、リン酸イオン又はリン酸水素イオンに変更した塩、硝酸や塩酸などの酸を用いることができる。
本実施形態の分離方法は、本実施形態のGIS型ゼオライトを含む吸着材を用い、H2、N2、O2、CO、及び炭化水素からなる群より選択される2種以上の気体を含む混合物から、CO2、H2O、He、Ne、Cl2、NH3、及びHClからなる群より選択される1種以上の気体を分離する。本実施形態においては、N2、O2、CO、及び炭化水素からなる群より選択される1種以上の気体を含む混合物から、CO2、H2Oからなる群より選択される1種以上の気体を分離することが好ましい。なお、炭化水素としては、特に限定されないが、メタン、エタン、エチレン、プロパン、プロピレン、1-ブテン、2-ブテン、2-メチルプロペン、ジメチルエーテル、アセチレン等が挙げられる。
ゼオライトを水酸化ナトリウム水溶液あるいは王水で熱溶解し、適宜希釈した液を用いてICP-発光分光分析(以下、「ICP-AES」ともいう、株式会社日立ハイテクサイエンス製SPS3520UV-DD:装置名)によってゼオライト中のシリコン、アルミニウム、リン、カリウム及びリチウムなどの各種元素濃度を測定した。ゼオライト中のカリウム及びリチウムの含有量は、ゼオライト中のアルカリ金属の各々の物質量の合計値(T)に対するカリウム及びリチウムの物質量の合計値(Z)の割合(Z/T)として算出した。K/Tも同様にして算出した。また、ゼオライト中のカリウムの含有量は、アルミ原子数濃度に対するカリウム原子数濃度の割合(K/Al)として算出した。
当該GIS型ゼオライトの粉体試料約2mgを計量し、CHN元素分析(ヤナコ分析工業株式会社社製MT-6:装置名)によってゼオライト中の炭素原子の含有量を測定した。CO2を吸着した後のゼオライト試料は、ゼオライトに含有する炭素原子のみを検出するため、ゼオライト粉末試料を密閉容器に入れ、200℃で加熱しながら真空ポンプで3時間以上真空引きした後、大気中に取り出し、24時間以上大気下で静置してから計量、元素分析を行った。
X線回折は以下の手順で行った。
(1)各実施例及び比較例で得られた乾燥物を試料として、メノウ乳鉢で粉砕した。さらに結晶性シリコン(株式会社レアメタリック製)を10質量%加え、メノウ乳鉢で均一になるまで混合したものを構造解析の試料とした。
(2)上記(1)の試料を粉末用無反射試料板上に均一に固定し、下記条件でX線回折により結晶構造解析を行った。
X線回折装置(XRD):リガク社製粉末X線回折装置「RINT2500型」(商品名)
X線源:Cu管球(40kV、200mA)
測定温度:25℃
測定範囲:5~60°(0.02°/step)
測定速度:0.2°/分
スリット幅(散乱、発散、受光):1°、1°、0.15mm
ゼオライトの調湿として、デシケータの底に水を張っておき、その上部に試料管に入れたゼオライトを48時間保持した。調湿処理を行った後、下記条件で27Al-MAS-NMRの測定を行った。
装置:JEOL RESONANCE ECA700
磁場強度:16.44 T (1H共鳴周波数700MHz)
測定核 : 27Al
共鳴周波数:182.43MHz
NMR管:3.2mmφ (ジルコニア製ローター)
測定方法:DD/MAS(dipolar decoupling magic anglespinning)
パルス幅:15°
待ち時間:0.5sec
積算回数:6,400回 (測定時間:約1時間)
MAS :18,000Hz
化学シフト基準:AlK(SO4)2 12H2O(0ppm)外部基準
ゼオライトの29Si-MAS-NMRの測定は、以下の方法で行った。また、ゼオライトのSARは29Si-MAS-NMRを測定することで求めることができる。
まず、ゼオライトの調湿として、デシケーターの底に水を張っておき、その上部に試料管に入れたゼオライトを48時間保持した。調湿処理を行った後、下記条件で29Si-MAS-NMRの測定を行った。
装置:JEOL RESONANCE ECA700
磁場強度:16.44 T(1H共鳴周波数700MHz)
測定核:29Si
共鳴周波数:139.08MHz
NMR管:4mmφ(ジルコニア製ローター)
測定方法:DD/MAS(dipolar decoupling magic anglespinning)
パルス幅:45°
待ち時間:50sec
積算回数:800回 (測定時間;約22時間)
MAS:10,000Hz
化学シフト基準:シリコーンゴム(-22.34ppm)外部基準
GIS型ゼオライトを含む成形体では、29Si-MAS-NMRスペクトルにおいて、次の5つのピークを示す。
(1)Q4(0Al):酸素を介してAlと全く結合していないSiのピーク
(2)Q4(1Al):酸素を介して1個のAlと結合しているSiのピーク
(3)Q4(2Al):酸素を介して2個のAlと結合しているSiのピーク
(4)Q4(3Al):酸素を介して3個のAlと結合しているSiのピーク
(5)Q4(4Al):酸素を介して4個のAlと結合しているSiのピーク
また、29Si-MAS-NMRスペクトルにおいて、それらのピーク位置は、一般的には-112ppmから-80ppmに存在し、高磁場側からQ4(0Al)、Q4(1Al)、Q4(2Al)、Q4(3Al)、Q4(4Al)に帰属できる。ゼオライト骨格中に存在するカチオン種によってピーク位置は変化し得るが、一般的には以下の範囲にピーク位置が存在する。
(1)Q4(0Al):-105ppmから-112ppm
(2)Q4(1Al):-100ppmから-105ppm
(3)Q4(2Al):-95ppmから-100ppm
(4)Q4(3Al):-87ppmから-95ppm
(5)Q4(4Al):-80ppmから-87ppm
29Si-MAS-NMRスペクトルのピーク面積強度については、解析プログラムdmfit(♯202000113バージョン)を用いて、ガウス及びローレンツ関数により解析を行い、振幅(スペクトルの最大値の高さ)、位置(スペクトル位置、ppm)、幅(スペクトルの半値全幅、ppm)、ガウス/ローレンツ比(xG/(1-x)L)の4つのパラメーターを最小二乗法のアルゴリズムで最適化計算することで得られる。こうして求められたQ4(0Al)、Q4(1Al)、Q4(2Al)、Q4(3Al)、Q4(4Al)それぞれのピーク面積をA_Q4(0Al)、A_Q4(1Al)、A_Q4(2Al)、A_Q4(3Al)、A_Q4(4Al)とし、A_Q4(0Al)、A_Q4(1Al)、A_Q4(2Al)、A_Q4(3Al)、A_Q4(4Al)の合計値をA_totalするとSARとしては以下で求めることが可能である。
SAR=100/〔A_Q4(1Al)/4+2×A_Q4(2Al)/4
+3×A_Q4(3Al)/4+4×A_Q4(4Al)/4〕×2
ガス吸脱着等温線測定は以下の手順で行った。
(1)各実施例及び比較例で得られた乾燥物を試料とし、12mmセル(Micro Meritics社製)に0.2g入れた。
水61.93gと水酸化ナトリウム(NaOH、富士フイルム和光純薬社製)0.202gと、硝酸ナトリウム(NaNO3、富士フイルム和光純薬社製)3.39gと、アルミン酸ナトリウム(NaAlO2、富士フイルム和光純薬社製)1.64gとコロイダルシリカ(Ludox AS-40、固形分濃度40質量%、Grace社製)10.82gを混合し、30分間撹拌することで混合ゲルを調製した。混合ゲルの組成は、α=(L12O+L2O)/SiO2=0.00、β=OH-/(M12O+M2O)=0.14、γ=SiO2/Al2O3=8.17、δ=H2O/Al2O3=431.0、ε=P2O5/Al2O3=0.00、ζ=R/Al2O3=0.00であった。混合ゲルをフッ素樹脂内筒の入った200mLのステンレス製マイクロボンベ(HIRO COMPANY製)に仕込み、マイクロボンベ上下方向に回転可能な撹拌型恒温槽(HIRO COMPANY製)によって、撹拌速度30rpm、135℃、4日間水熱合成した。生成物をろ過して120℃で乾燥した後、粉末状のゼオライトを得た。XRDスペクトルより、得られたゼオライトがGIS型ゼオライトであることを確認した。さらに、他のゼオライトや非晶質シリカアルミナなどに由来するピークが見られなかったことから、高純度のGIS型ゼオライトであると評価した。
水61.65gと48%水酸化ナトリウム水溶液(NaOH、固形分濃度48質量%、トクヤマソーダ社製)0.30gと、炭酸ナトリウム(Na2CO3、トクヤマソーダ社製)2.27gと、アルミン酸ナトリウム(NaAlO2、北陸化成工業所製)1.64gとコロイダルシリカ(Ludox AS-40、固形分濃度40質量%、Grace社製)10.82gを混合し、30分間撹拌することで混合ゲルを調製した。混合ゲルの組成は、α=(L12O+L2O)/SiO2=0.00、β=OH-/(M12O+M2O)=0.10、γ=SiO2/Al2O3=8.17、δ=H2O/Al2O3=431.2、ε=P2O5/Al2O3=0.00、ζ=R/Al2O3=0.00であった。混合ゲルをフッ素樹脂内筒の入った200mLのステンレス製マイクロボンベ(HIRO COMPANY製)に仕込み、マイクロボンベ上下方向に回転可能な撹拌型恒温槽(HIRO COMPANY製)によって、撹拌速度30rpm、130℃、5日間水熱合成した。生成物をろ過して120℃で乾燥した後、粉末状のゼオライトを得た。得られたゼオライト1gを、炭酸カリウム(K2CO3、日本曹達社製)を用いて調整した0.05Nの炭酸カリウム水溶液500mLに入れ、室温で3時間、500rpmで攪拌した。生成物をろ過して120℃で乾燥し、カチオンの一部がカリウムに交換された粉末状のゼオライトを得た。XRDスペクトルより、得られたゼオライトがGIS型ゼオライトであることを確認した。さらに、他のゼオライトや非晶質シリカアルミナなどに由来するピークが見られなかったことから、高純度のGIS型ゼオライトであると評価した。
水141.41gと、硝酸ナトリウム(NaNO3、富士フイルム和光純薬社製)8.53gと、アルミン酸ナトリウム(NaAlO2、富士フイルム和光純薬社製)3.85gと非晶質シリカ(Perkasil SM500、Grace社製)17.41gを混合し、1時間撹拌することで混合ゲルを調製した。混合ゲルの組成は、α=(L12O+L2O)/SiO2=0.00、β=OH-/(M12O+M2O)=0.00、γ=SiO2/Al2O3=14.00、δ=H2O/Al2O3=379.3、ε=P2O5/Al2O3=0.00、ζ=R/Al2O3=0.00であった。混合ゲルをフッ素樹脂内筒の入った300mLのステンレス製マイクロボンベ(HIRO COMPANY製)に仕込み、マイクロボンベ上下方向に回転可能な撹拌型恒温槽(HIRO COMPANY製)によって、撹拌速度30rpm、130℃、4日間水熱合成した。生成物をろ過して120℃で乾燥した後、粉末状のゼオライトを得た。XRDスペクトルより、得られたゼオライトがGIS型ゼオライトであることを確認した。さらに、他のゼオライトや非晶質シリカアルミナなどに由来するピークが見られなかったことから、高純度のGIS型ゼオライトであると評価した。
水141.41gと水酸化ナトリウム水溶液(NaOH、富士フイルム和光純薬社製)0.66gと、硝酸ナトリウム(NaNO3、富士フイルム和光純薬社製)2.43gと、アルミン酸ナトリウム(NaAlO2、富士フイルム和光純薬社製)0.55gとアルミノシリケート(SIPERNAT 820A、Evonik社製)35.33gを混合し、1時間撹拌することで混合ゲルを調製した。混合ゲルの組成は、α=(L12O+L2O)/SiO2=0.08、β=OH-/(M12O+M2O)=0.07、γ=SiO2/Al2O3=14.00、δ=H2O/Al2O3=242.4、ε=P2O5/Al2O3=0.00、ζ=R/Al2O3=0.00であった。混合ゲルをフッ素樹脂内筒の入った300mLのステンレス製マイクロボンベ(HIRO COMPANY製)に仕込み、マイクロボンベ上下方向に回転可能な撹拌型恒温槽(HIRO COMPANY製)によって、撹拌速度30rpm、130℃、5日間水熱合成した。生成物をろ過して120℃で乾燥した後、粉末状のゼオライトを得た。XRDスペクトルより、得られたゼオライトがGIS型ゼオライトであることを確認した。さらに、他のゼオライトや非晶質シリカアルミナなどに由来するピークが見られなかったことから、高純度のGIS型ゼオライトであると評価した。
非特許文献7の内容に基づき、水143.10gと50%水酸化ナトリウム水溶液(NaOH、固形分濃度50質量%、Aldrich社製)40.00gと、アルミニウムパウダー(Al、富士フイルム和光純薬社製)2.70gと、コロイダルシリカ(Ludox HS-40、固形分濃度40質量%、Aldrich社製)75.10gを混合し、24時間撹拌することで混合ゲルを調製した。混合ゲルの組成は、α=(L12O+L2O)/SiO2=0.00、β=OH-/(M12O+M2O)=1.00、γ=SiO2/Al2O3=10.00、δ=H2O/Al2O3=220.0、ε=P2O5/Al2O3=0.00、ζ=R/Al2O3=0.00であった。混合ゲルをフッ素樹脂内筒の入った300mLのステンレス製マイクロボンベ(HIRO COMPANY製)に仕込み、マイクロボンベ上下方向に回転可能な撹拌型恒温槽(HIRO COMPANY製)によって、撹拌速度60rpm、150℃、3日間水熱合成した。生成物をろ過して120℃で乾燥した後、粉末状のゼオライトを得た。XRDスペクトルより、得られたゼオライトがGIS型ゼオライトであることを確認した。さらに、他のゼオライトや非晶質シリカアルミナなどに由来するピークが見られなかったことから、高純度のGIS型ゼオライトであると評価した。
特許文献3の内容に基づき、水207.30gと水酸化ナトリウム8.78gと、アルミン酸ナトリウム16.4gと水ガラス3号248.3gを混合し、15分間撹拌することで混合ゲルを調製した。混合ゲルの組成は、α=(L12O+L2O)/SiO2=0.32、β=OH-/(M12O+M2O)=0.35、γ=SiO2/Al2O3=12.40、δ=H2O/Al2O3=197.9、ε=P2O5/Al2O3=0.00、ζ=R/Al2O3=0.00であった。混合ゲルをフッ素樹脂内筒の入った1000mLのステンレス製オートクレーブに仕込み、撹拌なしで130℃、5日間水熱合成し、生成物をろ過して120℃で乾燥した後、粉末状のゼオライトを得た。さらに、他のゼオライトや非晶質シリカアルミナなどに由来するピークが見られなかったことから、高純度のGIS型ゼオライトであると評価した。
非特許文献1の内容に基づき、水132.86gと水酸化ナトリウム15.66gと、アルミン酸ナトリウム(アルファ・エイサー社製)7.2gとコロイダルシリカ(Ludox AS-40、固形分濃度40質量%)25.56gを混合し、室温で24時間撹拌することで混合ゲルを調製した。混合ゲルの組成は、α=(L12O+L2O)/SiO2=0.00、β=OH-/(M12O+M2O)=4.90、γ=SiO2/Al2O3=7.96、δ=H2O/Al2O3=371.8、ε=P2O5/Al2O3=0.00、ζ=R/Al2O3=0.00であった。混合ゲルをフッ素樹脂内筒の入った200mLのステンレス製オートクレーブに仕込み、撹拌なしで100℃、7日間水熱合成し、生成物をろ過して120℃で乾燥した後、粉末状のゼオライトを得た。さらに、他のゼオライトや非晶質シリカアルミナなどに由来するピークが見られなかったことから、高純度のGIS型ゼオライトであると評価した。
非特許文献3の内容に基づき、水102.57gと水酸化ナトリウム(純正化学社製)2.45gと、アルミン酸ナトリウム(昭和化学社製)1.15gと水ガラス(富士フイルム和光純薬社製)24.07gを混合し、N2雰囲気下で1800rpm、24時間撹拌することで混合ゲルを調製した。混合ゲルの組成は、α=(L12O+L2O)/SiO2=0.32、β=OH-/(M12O+M2O)=0.82、γ=SiO2/Al2O3=20.0、δ=H2O/Al2O3=840.0、ε=P2O5/Al2O3=0.00、ζ=R/Al2O3=0.00であった。混合ゲルを1000rpmで撹拌しながら100℃で24時間水熱合成し、生成物をろ過して120℃で乾燥した後、粉末状のGIS型ゼオライトを得た。
特許文献1の内容に基づき、二酸化ケイ素(SiO2、富士フイルム和光純薬工業製)21.54gと酸化アルミニウム(Al2O3、富士フイルム和光純薬工業製)5.97gと酸化鉄(Fe2O3、富士フイルム和光純薬工業製)1.17gと酸化チタン(TiO2、富士フイルム和光純薬工業製)0.27gと酸化カルシウム(CaO、富士フイルム和光純薬工業製)0.21gと酸化マグネシウム(MgO、富士フイルム和光純薬工業製)0.06gと水酸化ナトリウム0.03gと水酸化カリウム0.21gと酸化リン(P2O5、富士フイルム和光純薬工業製)0.05gと炭素粉末(Strem Chemicals製)0.53gとを自動乳鉢で混錬したものに炭酸ナトリウム(Na2CO3、富士フイルム和光純薬工業製)17.6gを加えて混合し、電気炉内で1000℃で1時間溶融した。その後、その溶融物を冷却粉砕し、水をH2O/Na2Oモル比で50となるように149.78g加えて混合ゲルを調製した。混合ゲルの組成は、α=(L12O+L2O)/SiO2=0.02、β=OH-/(M12O+M2O)=0.03、γ=SiO2/Al2O3=6.12、δ=H2O/Al2O3=142.0、ε=P2O5/Al2O3=0.00、ζ=R/Al2O3=0.00であった。混合ゲルを、オートクレーブ内で100℃で24時間加熱し、生成物をろ過して120℃で乾燥した後、粉末状のGIS型ゼオライトを得た。
非特許文献6の内容に基づき、アルミン酸ナトリウム0.55gとメタケイ酸ナトリウム(Na2SiO3、富士フイルム和光純薬社製)2.91gを0.1mol/Lの水酸化ナトリウム水溶液10ccと混合し、混合ゲルを得た。混合ゲルの組成は、α=(L12O+L2O)/SiO2=1.00、β=OH-/(M12O+M2O)=0.08、γ=SiO2/Al2O3=8.00、δ=H2O/Al2O3=166.0、ε=P2O5/Al2O3=0.00、ζ=R/Al2O3=0.00であった。混合ゲルをステンレス製のマイクロボンベに入れ、200℃7日間加熱してゼオライトを合成した。
特許文献2の内容に基づき、メタケイ酸ナトリウム五水和物(Na2O3Si/5H2O、アルドリッチ製)18gと水210.0gを混合した液にトリエタノールアミン(C6H25NO3、Carl Roth GmbH社製)127.1gを加え、600rpmで30分間撹拌した。この液に、水酸化ナトリウム2.34gと水148.0gとを混合した液を添加し、室温、600rpmで30分間撹拌してAlを含まない混合液を得た。混合液の組成は、α=(L12O+L2O)/SiO2=1.00、β=OH-/(M12O+M2O)=0.51、γ=SiO2/Al2O3=∞、δ=H2O/Al2O3=∞、ε=P2O5/Al2O3=∞、ζ=R/Al2O3=∞であった。フッ素樹脂内筒の入った1000mLのステンレス製オートクレーブにアルミニウム粉末(Al、和光純薬製)1.134gを仕込み、混合液を入れ、熟成時間無しで、撹拌なしで95℃、5日間水熱合成し、生成物をろ過して120℃で乾燥した後、粉末状のゼオライトを得た。
非特許文献5の内容に基づき、水189.90gとアルミニウムイソプロポキシド8.17gとテトラエチルオルトシリケイト(アルドリッチ製)17.37gと有機構造規定剤として水酸化テトラメチルアンモニウム・5水和物(アルドリッチ製)176.85gを混合し、30分間撹拌した。この液を0℃で1時間保持した後、旋回シェーカーで20時間撹拌し、120℃で33分間加熱した後、0℃で15分間冷却することで混合ゲルを調製した。混合ゲルの組成は、α=(L12O+L2O)/SiO2=0.00、β=OH-/(M12O+M2O)=2.05、γ=SiO2/Al2O3=4.78、δ=H2O/Al2O3=253.0、ε=P2O5/Al2O3=0.00、ζ=R/Al2O3=4.78であった。混合ゲルを100℃で13日間水熱合成し、生成物をろ過して120℃で乾燥した後、粉末状のゼオライトを得た。
特許文献4の内容に基づき、水259.10gと水酸化ナトリウム0.98gと、アルミン酸ナトリウム20.50gと水ガラス3号310.4gを混合し、45分間撹拌することで混合ゲルを調製した。混合ゲルの組成は、α=(L12O+L2O)/SiO2=0.32、β=OH-/(M12O+M2O)=0.03、γ=SiO2/Al2O3=12.0、δ=H2O/Al2O3=200.0、ε=P2O5/Al2O3=0.00、ζ=R/Al2O3=0.00であった。混合ゲルをフッ素樹脂内筒の入った1000mLのステンレス製オートクレーブに仕込み、撹拌なしで110℃、2日間水熱合成し、生成物をろ過して120℃で乾燥した後、粉末状のゼオライトを得た。得られたゼオライト1gを0.1Nの硝酸カリウム水溶液500mLに入れ、60℃で3時間、400rpmで撹拌した。生成物をろ過して120℃で乾燥した後、カチオンの一部がカリウムに交換された粉末状のゼオライトを得た。
α=(L12O+L2O)/SiO2(ここで、L1、L2はシリカ源に含有されるアルカリ金属、アルカリ土類金属をそれぞれ示す。)、
β=OH-/(M12O+M2O)(ここで、M1はアルカリ金属を示し、M2はアルカリ土類金属を示す。)、
γ=SiO2/Al2O3
δ=H2O/Al2O3
ε=P2O5/Al2O3
ζ=R/Al2O3(Rは有機構造規定剤を表す。)
2 容器
3 フィルター
4 ゼオライト粒子
Claims (9)
- GIS型ゼオライトであって、
シリカアルミナ比が0.87以上であり、
27Al-MAS-NMRスペクトルで観測される、当該ゼオライトの骨格内Alに由来するピークにおける半値全幅をAとしたとき、A≦5.6ppmを満たす、GIS型ゼオライト。 - ゼオライト中のカチオン種としてカリウムを含む、請求項1に記載のGIS型ゼオライト。
- ゼオライト中のアルミ原子数濃度に対するカリウム原子数濃度の割合(K/Al)は、0.05以上である、請求項2に記載のGIS型ゼオライト。
- ゼオライト中のアルカリ金属の物質量の合計値(T)に対するカリウム及びリチウムの物質量の合計値(Z)の割合(Z/T)が、0.05以上である、請求項1に記載のGIS型ゼオライト。
- 炭素原子の含有量が4質量%以下である、請求項1に記載のGIS型ゼオライト。
- シリカアルミナを含む、請求項1に記載のGIS型ゼオライト。
- 請求項1~6のいずれかに記載のGIS型ゼオライトを含む、吸着材。
- 請求項7に記載の吸着材を用い、H2、N2、O2、Ar、CO、及び炭化水素からなる群より選択される2種以上の気体を含む混合物から、CO2、H2O、He、Ne、Cl2、NH3、及びHClからなる群より選択される1種以上を分離する、分離方法。
- 圧力スイング式吸着分離法、温度スイング式吸着分離法、又は圧力・温度スイング式吸着分離法により前記気体の分離を行う、請求項8に記載の分離方法。
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| JP2023554246A JP7685605B2 (ja) | 2021-10-22 | 2022-05-30 | Gis型ゼオライト、吸着材、及び分離方法 |
| US18/695,022 US20240286109A1 (en) | 2021-10-22 | 2022-05-30 | Gis-type zeolite, adsorbent, and separation method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2024232278A1 (ja) * | 2023-05-11 | 2024-11-14 | 旭化成株式会社 | ガス分離方法、精製ガスの製造方法及びガス分離装置 |
| EP4501850A4 (en) * | 2022-03-29 | 2025-07-30 | Asahi Chemical Ind | Gis-type zeolite, zeolite molded body, adsorption device, and purified gas production method |
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| CN118957260A (zh) * | 2024-07-25 | 2024-11-15 | 太原理工大学 | 通过小孔沸石从含锂溶液中一步提锂的方法 |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06340417A (ja) | 1993-05-28 | 1994-12-13 | Mitsubishi Heavy Ind Ltd | ゼオライト組成物の製造方法 |
| KR101444939B1 (ko) * | 2013-04-30 | 2014-09-30 | 충남대학교산학협력단 | 단상 GIS-NaP1 제올라이트 및 그의 제조방법 |
| WO2018110559A1 (ja) * | 2016-12-13 | 2018-06-21 | 旭化成株式会社 | Gis型ゼオライト |
| WO2019202933A1 (ja) * | 2018-04-16 | 2019-10-24 | 旭化成株式会社 | Gis型ゼオライト |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012120942A1 (ja) * | 2011-03-08 | 2012-09-13 | 三菱樹脂株式会社 | 触媒、窒素酸化物浄化用素子、及び窒素酸化物浄化用システム |
| JP7185433B2 (ja) * | 2018-07-23 | 2022-12-07 | 旭化成株式会社 | ガス分離方法 |
| KR20210061509A (ko) * | 2019-11-19 | 2021-05-28 | 포항공과대학교 산학협력단 | 알루미노실리케이트 제올라이트 GIS형 gismondine 및 그 제조방법, 이를 이용한 이산화탄소의 선택적 분리 방법 |
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2022
- 2022-05-30 US US18/695,022 patent/US20240286109A1/en active Pending
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- 2022-05-30 EP EP22883153.3A patent/EP4421038A4/en active Pending
- 2022-05-30 CN CN202280065470.9A patent/CN118019710A/zh active Pending
- 2022-05-30 WO PCT/JP2022/021928 patent/WO2023067840A1/ja not_active Ceased
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06340417A (ja) | 1993-05-28 | 1994-12-13 | Mitsubishi Heavy Ind Ltd | ゼオライト組成物の製造方法 |
| KR101444939B1 (ko) * | 2013-04-30 | 2014-09-30 | 충남대학교산학협력단 | 단상 GIS-NaP1 제올라이트 및 그의 제조방법 |
| WO2018110559A1 (ja) * | 2016-12-13 | 2018-06-21 | 旭化成株式会社 | Gis型ゼオライト |
| WO2019202933A1 (ja) * | 2018-04-16 | 2019-10-24 | 旭化成株式会社 | Gis型ゼオライト |
Non-Patent Citations (8)
| Title |
|---|
| ARTURO J. HERNANDEZ-MALDONADO, RALPH T. YANG, DANIEL CHINN, CURTIS L. MUNSON: "Partially Calcined Gismondine Type Silicoaluminophosphate SAPO-43: Isopropylamine Elimination and Separation of Carbon Dioxide, Hydrogen Sulfide, and Water", LANGMUIR, vol. 19, 2003, pages 2193 - 2200, XP055088709, DOI: 10.1021/la026424j |
| CHOI HYUN JUNE; HONG SUK BONG: "Effect of framework Si/Al ratio on the mechanism of CO2 adsorption on the small-pore zeolite gismondine", CHEMICAL ENGENEERING JOURNAL, ELSEVIER, AMSTERDAM, NL, vol. 433, 26 November 2021 (2021-11-26), AMSTERDAM, NL , XP086953842, ISSN: 1385-8947, DOI: 10.1016/j.cej.2021.133800 * |
| HYUN JUNE CHOIJUNG GI MINSANG HYUN AHNJIHO SHINSUK BONG HONGSAMBHU RADHAKRISHNANC. VINOD CHANDRANROBERT G. BELLERIC BREYNAERTCHRIS: "Framework flexibility-driven CO2 adsorption on a zeolite", MATER. HORIZ., 2020, pages 1528 - 1532, XP055775103, DOI: 10.1039/D0MH00307G |
| JOHANN KECHTB. MIHAILOVAK. KARAGHIOSOFFS. MINTOVATHOMAS BEIN: "Nanosized Gismondine Grown in Colloidal Precursor Solutions", LANGMUIR, vol. 20, 2004, pages 5271 - 5276 |
| MATTHEW D. OLEKSIAKARIAN GHORBANPOURMARLON T. CONATOB. PETER MCGRAILLARS C. GRABOWRADHA KISHAN MOTKURIJEFFREY D. RIMER: "Synthesis Strategies for Ultrastable Zeolite GIS Polymorphs as Sorbents for Selective Separations", CHEM. EUR. J., vol. 22, 2016, pages 16078 - 16088, XP055775276, DOI: 10.1002/chem.201602653 |
| PANKAJ SHARMAJEONG-GU YEOMOON HEE HANCHURL HEE CHO: "GIS-NaP1 zeolite microspheres as potential water adsorption material: Influence of initial silica concentration on adsorptive and physical/topological properties", SCI. REP., vol. 6, 2016, pages 1 - 26 |
| PANKAJ SHARMAJEONG-GU YEOMOON HEE HANCHURL HEE CHO: "Knobby surfaced, mesoporous, single-phase GIS-NaPl zeolite microsphere synthesis and characterization for H2 gas adsorption", J. MATER. CHEM. A, vol. 1, 2013, pages 2602 - 2612 |
| ULF HAKANSSONLARS FALTHSTAFFAN HANSEN: "Structure of a High-Silica Variety of Zeolite Na-P", ACTA CRYST., vol. C46, 1990, pages 1363 - 1364, XP000563972, DOI: 10.1107/S0108270189013260 |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP4501850A4 (en) * | 2022-03-29 | 2025-07-30 | Asahi Chemical Ind | Gis-type zeolite, zeolite molded body, adsorption device, and purified gas production method |
| WO2024232278A1 (ja) * | 2023-05-11 | 2024-11-14 | 旭化成株式会社 | ガス分離方法、精製ガスの製造方法及びガス分離装置 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP4421038A1 (en) | 2024-08-28 |
| ZA202403022B (en) | 2025-01-29 |
| AU2022374148B2 (en) | 2025-10-09 |
| US20240286109A1 (en) | 2024-08-29 |
| EP4421038A4 (en) | 2025-02-19 |
| KR20240052855A (ko) | 2024-04-23 |
| JPWO2023067840A1 (ja) | 2023-04-27 |
| CA3234989A1 (en) | 2023-04-27 |
| JP7685605B2 (ja) | 2025-05-29 |
| CN118019710A (zh) | 2024-05-10 |
| AU2022374148A1 (en) | 2024-04-11 |
| KR102846889B1 (ko) | 2025-08-14 |
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