WO2021205675A1 - Bismaleimide-based adhesive composition, cured product, adhesive sheet, and flexible printed wiring board - Google Patents
Bismaleimide-based adhesive composition, cured product, adhesive sheet, and flexible printed wiring board Download PDFInfo
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- WO2021205675A1 WO2021205675A1 PCT/JP2020/027886 JP2020027886W WO2021205675A1 WO 2021205675 A1 WO2021205675 A1 WO 2021205675A1 JP 2020027886 W JP2020027886 W JP 2020027886W WO 2021205675 A1 WO2021205675 A1 WO 2021205675A1
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- bismaleimide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/12—Unsaturated polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J179/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09J161/00 - C09J177/00
- C09J179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09J179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
Definitions
- the present invention has low dielectric constant and dielectric loss tangent (hereinafter, both may be collectively referred to as "dielectric properties"), and has good adhesion to copper and polyimide films, particularly copper having a smooth surface.
- the main task is to provide a novel bismaleimide-based adhesive.
- Examples of the phosphonium salt compound include compounds having a tetraphenylphosphonium salt, an alkyltriphenylphosphonium salt, a tetraalkylphosphonium and the like, and specific examples thereof include tetraphenylphosphonium-thiocyanate and tetraphenylphosphonium-tetra-p-methylphenylborate.
- the flame retardant is added to impart flame retardancy, and all known flame retardants can be used and are not particularly limited.
- the flame retardant include phosphazene compounds, silicon compounds, zinc molybdate-supported talc, zinc molybdate-supported zinc oxide, aluminum hydroxide, magnesium hydroxide, molybdate and the like. These can be used alone or in combination of two or more.
- the ion trap agent is added to capture ionic impurities contained in the liquid resin composition and prevent thermal deterioration and hygroscopic deterioration.
- Any known ion trapping agent can be used and is not particularly limited.
- Examples of the ion trap agent include hydrotalcites, bismuth hydroxide compounds, rare earth oxides and the like. These can be used alone or in combination of two or more.
- Example 2 As the component (A), the component (B), the component (C), and the component (D), the types shown in Table 2 were used in the amounts shown in the same table, respectively, in the same manner as in Example 1, respectively. An adhesive composition was obtained.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Inorganic Chemistry (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Adhesive Tapes (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
- Laminated Bodies (AREA)
Abstract
Description
本発明は、ビスマレイミド系接着剤組成物、硬化物、接着シート及びフレキシブルプリント配線板に関する。より詳しくは、本発明は、優れた低誘電特性を有し、更に銅箔及びポリイミドシート等の基材に対し、高い接着性を有する新規なビスマレイミド系接着剤組成物に関する。 The present invention relates to a bismaleimide-based adhesive composition, a cured product, an adhesive sheet, and a flexible printed wiring board. More specifically, the present invention relates to a novel bismaleimide-based adhesive composition having excellent low-dielectric properties and further having high adhesiveness to a base material such as a copper foil and a polyimide sheet.
フレキシブルプリント配線板(以下、「FPC」と略す)及びFPCを用いた多層配線板は、携帯電話及びスマートフォン等のモバイル型通信機器ならびにその基地局装置、サーバー・ルーター等のネットワーク関連電子機器、大型コンピュータ等の製品で使用されている。 Flexible printed wiring boards (hereinafter abbreviated as "FPC") and multi-layer wiring boards using FPC are mobile communication devices such as mobile phones and smartphones, their base station devices, network-related electronic devices such as servers and routers, and large-sized ones. Used in products such as computers.
近年、それらの製品においては、大容量の情報を高速で伝送・処理するために高周波の電気信号が使用されているが、高周波信号は非常に減衰しやすいため、上記FPC及び多層配線板等にも伝送損失を抑える工夫が求められる。 In recent years, high-frequency electrical signals have been used in these products to transmit and process large amounts of information at high speed, but high-frequency signals are extremely easily attenuated, so they are used in the above FPCs, multilayer wiring boards, etc. However, it is necessary to devise ways to suppress transmission loss.
伝送損失は、誘電体、即ち導体(銅回路)周囲の絶縁材料に由来する“誘電体損失”と、銅回路自体に由来する“導体損失”とに区別でき、双方を抑制する必要がある。 Transmission loss can be distinguished into "dielectric loss" derived from the dielectric, that is, the insulating material around the conductor (copper circuit), and "conductor loss" derived from the copper circuit itself, and it is necessary to suppress both.
誘電体損失は、周波数と、銅回路周囲の絶縁材料の誘電率及び誘電正接とに依存する。そして、周波数が高いほど、該絶縁材料としては、低誘電率且つ低誘電正接の材料を用いる必要がある。 The dielectric loss depends on the frequency and the dielectric constant and dielectric loss tangent of the insulating material around the copper circuit. As the frequency increases, it is necessary to use a material having a low dielectric constant and a low dielectric loss tangent as the insulating material.
一方、導体損失は、表皮効果、即ち、銅回路表面の交流電流密度が高くなりその抵抗が大きくなる現象に起因しており、周波数が1GHzを超えた場合に顕著となる。導体損失を抑制するための主な対策は、銅回路表面の平滑化である。 On the other hand, the conductor loss is caused by the skin effect, that is, the phenomenon that the AC current density on the surface of the copper circuit increases and its resistance increases, and becomes remarkable when the frequency exceeds 1 GHz. The main measure to suppress conductor loss is to smooth the surface of the copper circuit.
誘電体損失を抑制するには、上記したように、絶縁材料として低誘電率且つ低誘電損失の材料を用いるのがよく、そのような材料としては、従来、特定のポリイミドが使用されてきた(特許文献1及び2を参照)。 In order to suppress the dielectric loss, as described above, it is preferable to use a material having a low dielectric constant and a low dielectric loss as the insulating material, and as such a material, a specific polyimide has been conventionally used ( (See Patent Documents 1 and 2).
しかしながら、上述した絶縁材料は、極性基、即ち水酸基、カルボキシル基及びニトリル基等の官能基を有しないか、有していても少量であるため、平滑な銅回路には密着し難いという問題がある。逆に、そうした官能基を多く有する材料は、平滑な銅回路に対する密着性は高くても、誘電率及び誘電正接が共に高くなる傾向にある。 However, since the above-mentioned insulating material does not have a polar group, that is, a functional group such as a hydroxyl group, a carboxyl group, and a nitrile group, or even if it has a small amount, there is a problem that it is difficult to adhere to a smooth copper circuit. be. On the contrary, a material having many such functional groups tends to have a high dielectric constant and a high dielectric loss tangent even though the adhesion to a smooth copper circuit is high.
そこで、本発明は、誘電率及び誘電正接(以下、両者を「誘電特性」と総称することがある。)が共に低く、かつ、銅及びポリイミドフィルム、特に平滑表面を備える銅に対する密着性が良好である、新規なビスマレイミド系接着剤を提供することを主たる課題とする。 Therefore, the present invention has low dielectric constant and dielectric loss tangent (hereinafter, both may be collectively referred to as "dielectric properties"), and has good adhesion to copper and polyimide films, particularly copper having a smooth surface. The main task is to provide a novel bismaleimide-based adhesive.
すなわち、本発明は、低誘電特性を有し、且つ銅箔及びポリイミドシート等の基材に対し、優れた接着性を有するビスマレイミド系接着剤組成物を提供することを目的とする。本発明はまた、上記ビスマレイミド系接着剤組成物を用いた硬化物、接着シート及びフレキシブルプリント配線板を提供することを目的とする。 That is, an object of the present invention is to provide a bismaleimide-based adhesive composition having low dielectric properties and excellent adhesiveness to a base material such as a copper foil and a polyimide sheet. Another object of the present invention is to provide a cured product, an adhesive sheet, and a flexible printed wiring board using the above-mentioned bismaleimide-based adhesive composition.
本発明者等は、上記課題を解決するために鋭意検討した結果、芳香族テトラカルボン酸類(a1)、ダイマージアミン(a2)、及び無水マレイン酸(a3)を反応させてなるビスマレイミド樹脂(A)と、無機充填材(B)とを含み、且つ、無機充填材(B)の含有量が所定の範囲内であるビスマレイミド系接着剤組成物が、優れた低誘電特性を有し、更に銅箔及びポリイミドシート等の基材に対し、高い接着性を有することを見出し、本発明を完成するに至った。 As a result of diligent studies to solve the above problems, the present inventors have made a bismaleimide resin (A) obtained by reacting aromatic tetracarboxylic acids (a1), dimer diamine (a2), and maleic anhydride (a3). ) And the inorganic filler (B), and the content of the inorganic filler (B) is within a predetermined range. We have found that it has high adhesiveness to a base material such as a copper foil and a polyimide sheet, and have completed the present invention.
すなわち、本発明は、以下の発明を提供する。
[1]芳香族テトラカルボン酸類(a1)、ダイマージアミン(a2)、及び無水マレイン酸(a3)を反応させてなるビスマレイミド樹脂(A)と、無機充填材(B)とを含み、上記無機充填材(B)の含有量が、接着剤組成物の固形分全量を基準として5~55質量%である、ビスマレイミド系接着剤組成物。
[2]上記芳香族テトラカルボン酸類(a1)が、無水ピロメリット酸又は下記一般式(1)で表される化合物である、上記[1]に記載のビスマレイミド系接着剤組成物。
[4]上記ビスマレイミド樹脂(A)の重量平均分子量が3000~25000である、上記[1]~[3]のいずれかに記載のビスマレイミド系接着剤組成物。
[5]上記無機充填材がシリカである、上記[1]~[4]のいずれかに記載のビスマレイミド系接着剤組成物。
[6]更に重合開始剤(D)を含む、上記[1]~[5]のいずれかに記載のビスマレイミド系接着剤組成物。
[7]上記重合開始剤(D)が、有機過酸化物、イミダゾール化合物、ホスフィン化合物、ホスホニウム塩化合物からなる群より選ばれる少なくとも1種である、上記[6]に記載のビスマレイミド系接着剤組成物。
[8]上記無機充填材(B)の平均粒径が100nm~10μmである、上記[1]~[7]のいずれかに記載のビスマレイミド系接着剤組成物。
[9]上記無機充填材(B)の平均粒径が200nm~1.0μmである、上記[1]~[8]のいずれかに記載のビスマレイミド系接着剤組成物。
[10]上記無機充填材(B)の含有量が、接着剤組成物の固形分全量を基準として5~25質量%である、上記[1]~[9]のいずれかに記載のビスマレイミド系接着剤組成物。
[11]上記[1]~[10]のいずれかに記載のビスマレイミド系接着剤組成物を硬化させることにより得られる硬化物。
[12]上記[1]~[10]のいずれかに記載のビスマレイミド系接着剤組成物をシート基材に塗布し、乾燥させることによって得られる接着シート。
[13]上記[12]に記載の接着シートの接着面に更にシート基材を熱圧着させることにより得られる積層体。
[14]上記[13]に記載の積層体を更に加熱することによって得られる積層体。
[15]上記[14]に記載の積層体を用いてなるフレキシブルプリント配線板。
That is, the present invention provides the following inventions.
[1] The above-mentioned inorganic containing a bismaleimide resin (A) obtained by reacting aromatic tetracarboxylic acids (a1), dimerdiamine (a2), and maleic anhydride (a3) and an inorganic filler (B). A bismaleimide-based adhesive composition in which the content of the filler (B) is 5 to 55% by mass based on the total solid content of the adhesive composition.
[2] The bismaleimide-based adhesive composition according to the above [1], wherein the aromatic tetracarboxylic acid (a1) is pyromellitic anhydride or a compound represented by the following general formula (1).
[4] The bismaleimide-based adhesive composition according to any one of the above [1] to [3], wherein the weight average molecular weight of the bismaleimide resin (A) is 3000 to 25000.
[5] The bismaleimide-based adhesive composition according to any one of the above [1] to [4], wherein the inorganic filler is silica.
[6] The bismaleimide-based adhesive composition according to any one of the above [1] to [5], further comprising a polymerization initiator (D).
[7] The bismaleimide-based adhesive according to the above [6], wherein the polymerization initiator (D) is at least one selected from the group consisting of an organic peroxide, an imidazole compound, a phosphine compound, and a phosphonium salt compound. Composition.
[8] The bismaleimide-based adhesive composition according to any one of the above [1] to [7], wherein the inorganic filler (B) has an average particle size of 100 nm to 10 μm.
[9] The bismaleimide-based adhesive composition according to any one of the above [1] to [8], wherein the inorganic filler (B) has an average particle size of 200 nm to 1.0 μm.
[10] The bismaleimide according to any one of the above [1] to [9], wherein the content of the inorganic filler (B) is 5 to 25% by mass based on the total solid content of the adhesive composition. Adhesive composition.
[11] A cured product obtained by curing the bismaleimide-based adhesive composition according to any one of the above [1] to [10].
[12] An adhesive sheet obtained by applying the bismaleimide-based adhesive composition according to any one of the above [1] to [10] to a sheet substrate and drying it.
[13] A laminate obtained by further thermocompression-bonding a sheet base material to the adhesive surface of the adhesive sheet according to the above [12].
[14] A laminate obtained by further heating the laminate according to the above [13].
[15] A flexible printed wiring board using the laminate according to the above [14].
本発明によれば、低誘電特性を有し、且つ銅箔及びポリイミドシート等の基材に対し、優れた接着性を有するビスマレイミド系接着剤組成物、それを用いた硬化物、接着シート及びフレキシブルプリント配線板を提供することができる。 According to the present invention, a bismaleimide-based adhesive composition having low dielectric properties and excellent adhesiveness to a base material such as a copper foil and a polyimide sheet, a cured product using the same, an adhesive sheet, and the like. Flexible printed wiring boards can be provided.
本発明の接着剤組成物は、高周波帯の低誘電特性に優れるだけなく、銅箔及びポリイミドシート等の基材に対する接着性に優れる。また、当該接着剤組成物より得られる硬化物(接着剤層)は低タックであり、かつ5%重量減少温度が高くアウトガスが少なく、更に、線膨張係数(CTE)が低いため、プリント回路基板(ビルドアップ基板、フレキシブルプリント配線板等)及びフレキシブルプリント配線板用銅張り板の製造に用いる接着剤としてのみならず、半導体層間材料、コーティング剤、レジストインキ、導電ペースト等の電気絶縁材料等としても有用である。 The adhesive composition of the present invention is excellent not only in low dielectric properties in the high frequency band but also in adhesiveness to substrates such as copper foil and polyimide sheet. Further, the cured product (adhesive layer) obtained from the adhesive composition has a low tack, a high 5% weight loss temperature, a small amount of outgas, and a low linear expansion coefficient (CTE), so that it is a printed circuit board. Not only as an adhesive used for manufacturing (build-up boards, flexible printed wiring boards, etc.) and copper-clad boards for flexible printed wiring boards, but also as electrical insulating materials such as semiconductor interlayer materials, coating agents, resist inks, and conductive pastes. Is also useful.
以下、本発明の実施の形態について詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail.
<ビスマレイミド系接着剤組成物>
本実施形態のビスマレイミド系接着剤組成物は、芳香族テトラカルボン酸類(a1)(以下、「(a1)成分」ともいう。)、ダイマージアミン(a2)(以下、「(a2)成分」ともいう。)、及び無水マレイン酸(a3)(以下、「(a3)成分」ともいう。)を反応させてなるビスマレイミド樹脂(A)(以下、「(A)成分」ともいう。)と、無機充填材(B)(以下、「(B)成分」ともいう。)とを含む。本実施形態のビスマレイミド系接着剤組成物は、更に有機溶剤(C)(以下、「(C)成分」ともいう。)を含んでもよい。また、本実施形態のビスマレイミド系接着剤組成物は、更に重合開始剤(D)(以下、「(D)成分」ともいう。)を含んでもよい。
<Bismaleimide-based adhesive composition>
The bismaleimide-based adhesive composition of the present embodiment includes aromatic tetracarboxylic acids (a1) (hereinafter, also referred to as “(a1) component”) and dimerdiamine (a2) (hereinafter, also referred to as “(a2) component”). The bismaleimide resin (A) (hereinafter, also referred to as "(A) component") obtained by reacting maleic anhydride (a3) (hereinafter, also referred to as "(a3) component"). Includes an inorganic filler (B) (hereinafter, also referred to as “component (B)”). The bismaleimide-based adhesive composition of the present embodiment may further contain an organic solvent (C) (hereinafter, also referred to as “component (C)”). Further, the bismaleimide-based adhesive composition of the present embodiment may further contain a polymerization initiator (D) (hereinafter, also referred to as “component (D)”).
((A)成分:ビスマレイミド樹脂)
(A)成分は、(a1)成分、(a2)成分、及び(a3)成分を反応させて得ることができる。
(Component (A): Bismaleimide resin)
The component (A) can be obtained by reacting the component (a1), the component (a2), and the component (a3).
(a1)成分としては、ポリイミドの原料として公知のものを使用できる。具体的には、無水ピロメリット酸及び下記一般式(1)で表される化合物が挙げられる。
式(1)で表される化合物としては、例えば、4,4’-オキシジフタル酸二無水物、3,3’,4,4’-ジフェニルエーテルテトラカルボン酸二無水物、3,3’,4,4’-ジフェニルスルホンテトラカルボン酸二無水物、3,3’,4,4’-ビフェニルテトラカルボン酸二無水物、2,2’,3,3’-ビフェニルテトラカルボン酸二無水物、2,3,3’,4’-ビフェニルテトラカルボン酸二無水物、2,3,3’,4’-ジフェニルエーテルテトラカルボン酸二無水物、2,3,3’,4’-ジフェニルスルホンテトラカルボン酸二無水物、2,2-ビス(3,3’,4,4’-テトラカルボキシフェニル)テトラフルオロプロパン二無水物、2,2’-ビス(3,4-ジカルボキシフェノキシフェニル)スルホン二無水物、2,2-ビス(2,3-ジカルボキシフェニル)プロパン二無水物、2,2-ビス(3,4-ジカルボキシフェニル)プロパン二無水物、ブタン-1,2,3,4-テトラカルボン酸、2,3,5-トリカルボキシシクロペンチル酢酸無水物、4,4’-[プロパン-2,2-ジイルビス(1,4-フェニレンオキシ)]ジフタル酸二無水、4,4’-(ヘキサフルオロイソプロピリデン)ジフタル酸無水物等が挙げられる。これらは1種単独で又は2種以上を組み合わせて用いることができる。 Examples of the compound represented by the formula (1) include 4,4'-oxydiphthalic acid dianhydride, 3,3', 4,4'-diphenyl ether tetracarboxylic acid dianhydride, 3,3', 4, 4'-Diphenylsulfone tetracarboxylic acid dianhydride, 3,3', 4,4'-biphenyltetracarboxylic acid dianhydride, 2,2', 3,3'-biphenyltetracarboxylic acid dianhydride, 2, 3,3', 4'-biphenyltetracarboxylic acid dianhydride, 2,3,3', 4'-diphenyl ether tetracarboxylic acid dianhydride, 2,3,3', 4'-diphenylsulfone tetracarboxylic acid dianhydride Anhydride, 2,2-bis (3,3', 4,4'-tetracarboxyphenyl) tetrafluoropropane dianhydride, 2,2'-bis (3,4-dicarboxyphenoxyphenyl) sulfone dianhydride , 2,2-bis (2,3-dicarboxyphenyl) propane dianhydride, 2,2-bis (3,4-dicarboxyphenyl) propane dianhydride, butane-1,2,3,4-tetra Carboxylate, 2,3,5-tricarboxycyclopentylacetic anhydride, 4,4'-[Propane-2,2-diylbis (1,4-phenyleneoxy)] diphthalate dianhydride, 4,4'-(hexa) Fluoroisopropylidene) Diphthalic anhydride and the like can be mentioned. These can be used alone or in combination of two or more.
(a2)成分は、例えば、特開平9-12712号公報に記載されているように、オレイン酸等の不飽和脂肪酸の二量体であるダイマー酸から誘導される化合物である。本実施形態では、公知のダイマージアミンを特に制限なく使用できるが、例えば下記一般式(2)及び/又は一般式(2’)で表されるものが好ましい。 The component (a2) is, for example, a compound derived from dimer acid, which is a dimer of unsaturated fatty acids such as oleic acid, as described in Japanese Patent Application Laid-Open No. 9-12712. In the present embodiment, known diamine diamines can be used without particular limitation, but those represented by the following general formulas (2) and / or general formulas (2') are preferable.
ダイマージアミンとしては、有機溶剤への溶解性、耐熱性、耐熱接着性、低粘度等の観点より、上記一般式(2’)で表されるものが好ましく、特に下記式(3)で表される化合物が好ましい。
ダイマージアミンの市販品としては、例えば、PRIAMINE1075、PRIAMINE1074(いずれもクローダジャパン(株)製)等が挙げられる。これらは1種単独で又は2種以上を組み合わせて用いることができる。 Examples of commercially available diamine diamines include PRIAMINE 1075 and PRIAMINE 1074 (both manufactured by Croda Japan Co., Ltd.). These can be used alone or in combination of two or more.
(A)成分は、各種公知の方法により製造できる。例えば、先ず、(a1)成分と(a2)成分とを60~120℃程度、好ましくは70~90℃の温度において、通常0.1~2時間程度、好ましくは0.1~1.0時間重付加反応させる。次いで、得られた重付加物を更に80~250℃程度、好ましくは100~200℃の温度において、0.5~30時間程度、好ましくは0.5~10時間イミド化反応、即ち脱水閉環反応させる。続いて、脱水閉環反応させた物と(a3)成分とを60~250℃程度、好ましくは80~200℃の温度において、0.5~30時間程度、好ましくは0.5~10時間マレイミド化反応、即ち脱水閉環反応させることにより、目的とする(A)成分が得られる。 The component (A) can be produced by various known methods. For example, first, the component (a1) and the component (a2) are mixed at a temperature of about 60 to 120 ° C., preferably 70 to 90 ° C., usually about 0.1 to 2 hours, preferably 0.1 to 1.0 hour. The double addition reaction is carried out. Then, the obtained heavy adduct is further imidized at a temperature of about 80 to 250 ° C., preferably 100 to 200 ° C. for about 0.5 to 30 hours, preferably 0.5 to 10 hours, that is, a dehydration ring closure reaction. Let me. Subsequently, the product subjected to the dehydration ring closure reaction and the component (a3) are maleimided at a temperature of about 60 to 250 ° C., preferably 80 to 200 ° C. for about 0.5 to 30 hours, preferably 0.5 to 10 hours. By the reaction, that is, the dehydration ring closure reaction, the desired component (A) is obtained.
なお、イミド化反応又はマレイミド化反応において、各種公知の反応触媒、脱水剤、及び後述する有機溶剤を使用できる。反応触媒としては、トリエチルアミン等の脂肪族第3級アミン類、ジメチルアニリン等の芳香族第3級アミン類、ピリジン、ピコリン、イソキノリン等の複素環式第3級アミン類、又はメタンスルホン酸、パラトルエンスルホン酸一水和物等の有機酸などが挙げられる。これらは1種単独で又は2種以上を組み合わせて用いることができる。脱水剤としては、例えば無水酢酸等の脂肪族酸無水物、及び、無水安息香酸等の芳香族酸無水物などが挙げられる。これらは1種単独で又は2種以上を組み合わせて用いることができる。 In the imidization reaction or maleimidization reaction, various known reaction catalysts, dehydrating agents, and organic solvents described later can be used. Examples of the reaction catalyst include aliphatic tertiary amines such as triethylamine, aromatic tertiary amines such as dimethylaniline, heterocyclic tertiary amines such as pyridine, picolin and isoquinolin, or methanesulfonic acid and para. Examples thereof include organic acids such as toluene sulfonic acid monohydrate. These can be used alone or in combination of two or more. Examples of the dehydrating agent include aliphatic acid anhydrides such as acetic anhydride and aromatic acid anhydrides such as benzoic anhydride. These can be used alone or in combination of two or more.
また、(A)成分は各種公知の方法により精製でき、純度を上げることができる。例えば、先ず、有機溶剤に溶かした(A)成分と純水とを分液ロートに入れる。次いで、分液ロートを振り、静置させる。続いて、水層と有機層とが分離した後、有機層のみを回収することで、(A)成分を精製できる。 In addition, the component (A) can be purified by various known methods to increase the purity. For example, first, the component (A) dissolved in an organic solvent and pure water are put into a separating funnel. Then, the separatory funnel is shaken and allowed to stand. Subsequently, after the aqueous layer and the organic layer are separated, the component (A) can be purified by recovering only the organic layer.
(A)成分の分子量は、(a1)成分と(a2)成分のモル数で制御することができ、(a1)成分のモル数が(a2)成分のモル数より小さいほど、分子量を小さくすることができる。本発明の効果を達成し易くする目的において、通常、〔(a1)成分のモル数〕/〔(a2)成分のモル数〕が0.30~0.85程度、好ましくは0.50~0.80の範囲が良い。 The molecular weight of the component (A) can be controlled by the number of moles of the component (a1) and the component (a2), and the molecular weight is reduced as the number of moles of the component (a1) is smaller than the number of moles of the component (a2). be able to. For the purpose of facilitating the achievement of the effects of the present invention, [the number of moles of the component (a1)] / [the number of moles of the component (a2)] is usually about 0.30 to 0.85, preferably 0.50 to 0. A range of .80 is good.
(A)成分の分子量としては、溶剤への溶解性及び耐熱性の観点から、重量平均分子量で3000~25000が好ましく、7000~20000がより好ましい。重量平均分子量が25000以下であると有機溶剤への溶解性が良好となり、3000以上であると、耐熱性を向上させる効果が十分に得られる傾向がある。 As the molecular weight of the component (A), the weight average molecular weight is preferably 3000 to 25000, more preferably 7000 to 20000, from the viewpoint of solubility in a solvent and heat resistance. When the weight average molecular weight is 25,000 or less, the solubility in an organic solvent is good, and when it is 3000 or more, the effect of improving heat resistance tends to be sufficiently obtained.
本実施形態の(A)成分は、市販の化合物を用いることもでき、具体的には例えば、DESIGNER MOLECURES Inc.製のBMI-3000CG(ダイマージアミン、ピロメリット酸二無水物及びマレイン酸無水物より合成)、BMI-1500、BMI-1700、BMI-5000等を好適に用いることができる。(A)成分は、1種単独で又は2種以上を組み合わせて用いることができる。 As the component (A) of the present embodiment, a commercially available compound can be used. Specifically, for example, DESIGNER MOLECURES Inc. BMI-3000CG (synthesized from dimer diamine, pyromellitic anhydride and maleic anhydride), BMI-1500, BMI-1700, BMI-5000 and the like can be preferably used. The component (A) can be used alone or in combination of two or more.
((B)成分:無機充填材)
(B)成分は、ビスマレイミド系接着剤組成物に使用可能な無機充填材であれば各種公知のものを特に限定なく使用できる。(B)成分としては、例えば、水酸化アルミニウム、水酸化マグネシウム、炭酸カルシウム、炭酸マグネシウム、ケイ酸カルシウム、ケイ酸マグネシウム、酸化カルシウム、酸化マグネシウム、酸化アルミニウム、窒化アルミニウム、ほう酸アルミウイスカ、窒化ほう素、シリカ、黒鉛粉、ベーマイト等が挙げられる。これらのなかで、特にシリカが低誘電正接に優れるため好ましい。(B)成分は1種単独で又は2種以上を組み合わせて用いることができる。
(Component (B): Inorganic filler)
As the component (B), various known inorganic fillers can be used without particular limitation as long as they are inorganic fillers that can be used in the bismaleimide-based adhesive composition. Examples of the component (B) include aluminum hydroxide, magnesium hydroxide, calcium carbonate, magnesium carbonate, calcium silicate, magnesium silicate, calcium oxide, magnesium oxide, aluminum oxide, aluminum nitride, aluminum borate whisker, and boron nitride. , Silica, graphite powder, boehmite and the like. Of these, silica is particularly preferable because it has excellent low dielectric loss tangent. The component (B) can be used alone or in combination of two or more.
(B)成分の平均粒径は、50nm以上、100nm以上、又は、200nm以上であってよく、10μm以下、5.0μm以下、3.0μm以下、又は、1.0μm以下であってよい。(B)成分の平均粒径は、100nm~10μm、又は、50nm~5.0μmが好ましく、100nm~3.0μmがより好ましく、200nm~1.0μmが更に好ましい。(B)成分の平均粒径が上記範囲であると、接着シートの表面粗度を小さくし、ポリイミドフィルム及び銅箔等の基材との接着性を高めることができる。 The average particle size of the component (B) may be 50 nm or more, 100 nm or more, or 200 nm or more, and may be 10 μm or less, 5.0 μm or less, 3.0 μm or less, or 1.0 μm or less. The average particle size of the component (B) is preferably 100 nm to 10 μm, or 50 nm to 5.0 μm, more preferably 100 nm to 3.0 μm, and even more preferably 200 nm to 1.0 μm. When the average particle size of the component (B) is in the above range, the surface roughness of the adhesive sheet can be reduced and the adhesiveness to the base material such as the polyimide film and the copper foil can be improved.
上記(B)成分の平均粒径として、体積積算粒度分布における積算粒度で50%となるメディアン径(d50)の値が採用される。上記平均粒径は、レーザー回折散乱方式の粒度分布測定装置を用いて測定可能である。 As the average particle size of the component (B), the value of the median diameter (d50), which is 50% of the integrated particle size in the volume integrated particle size distribution, is adopted. The average particle size can be measured using a laser diffraction / scattering type particle size distribution measuring device.
(B)成分は、表面処理されていることが好ましく、カップリング剤による表面処理物であることが好ましく、シランカップリング剤による表面処理物であることが更に好ましい。上記(B)成分が表面処理されていることにより、有機溶剤への(B)成分の分散性を高めることができるだけでなく、更に接着シートの表面の表面粗さがより一層小さくなり、ポリイミドフィルム及び銅箔等の基材との接着性を高めることができる。 The component (B) is preferably surface-treated, preferably a surface-treated product with a coupling agent, and more preferably a surface-treated product with a silane coupling agent. By surface-treating the component (B), not only the dispersibility of the component (B) in the organic solvent can be enhanced, but also the surface roughness of the surface of the adhesive sheet becomes smaller, and the polyimide film And the adhesiveness with a base material such as copper foil can be enhanced.
上記カップリング剤としては、シランカップリング剤、チタンカップリング剤及びアルミニウムカップリング剤等が挙げられる。上記シランカップリング剤としては、メタクリルシラン、アクリルシラン、アミノシラン、フェニルアミノシラン、イミダゾールシラン、フェニルシラン、ビニルシラン、及びエポキシシラン等が挙げられる。これらは1種単独で又は2種以上を組み合わせて用いることができる。 Examples of the coupling agent include a silane coupling agent, a titanium coupling agent, an aluminum coupling agent, and the like. Examples of the silane coupling agent include methacrylsilane, acrylicsilane, aminosilane, phenylaminosilane, imidazolesilane, phenylsilane, vinylsilane, and epoxysilane. These can be used alone or in combination of two or more.
(B)成分の含有量は、接着剤組成物の固形分(不揮発分)全量を基準(100質量%)として、5~55質量%であり、5~50質量%であることが好ましく、5~25質量%、又は、10~35質量%であることがより好ましい。(B)成分の含有量が55質量%以下であると、接着性の低下を抑制できる傾向があり、5質量%以上であると、誘電正接を低減する効果、及び、耐熱性を向上させる効果が十分に得られる傾向がある。 The content of the component (B) is 5 to 55% by mass, preferably 5 to 50% by mass, based on the total solid content (nonvolatile content) of the adhesive composition (100% by mass). It is more preferably to 25% by mass, or 10 to 35% by mass. When the content of the component (B) is 55% by mass or less, the decrease in adhesiveness tends to be suppressed, and when it is 5% by mass or more, the effect of reducing dielectric loss tangent and the effect of improving heat resistance Tends to be sufficiently obtained.
((C)成分:有機溶剤)
(C)成分としては、(A)成分を溶解させるものであれば、特に限定されない。(C)成分としては、例えば、ベンゼン、トルエン、キシレン、メシチレン等の芳香族炭化水素、メタノール、エタノール、イソプロピルアルコール、ブタノール、ペンタノール、ヘキサノール、プロパンジオール、フェノール等のアルコール系溶剤、アセトン、メチルイソブチルケトン、メチルエチルケトン、ペンタノン、ヘキサノン、シクロペンタノン、シクロヘキサノン、イソホロン、アセトフェノン等のケトン系溶剤、メチルセルソルブ、エチルセルソルブ等のセルソルブ類、酢酸メチル、酢酸エチル、酢酸ブチル、プロピオン酸メチル、ギ酸ブチル等のエステル系溶剤、エチレングリコールモノ-n-ブチルエーテル、エチレングリコールモノ-iso-ブチルエーテル、エチレングリコールモノ-tert-ブチルエーテル、ジエチレングリコールモノ-n-ブチルエーテル、ジエチレングリコールモノ-iso-ブチルエーテル、トリエチレングリコールモノ-n-ブチルエーテル、テトラエチレングリコールモノ-n-ブチルエーテ等のグリコールエーテル系溶剤などを使用することができる。これらは1種又は2種以上を併用することができる。好ましい態様としては、(A)成分の溶解性が高い芳香族炭化水素のトルエン又はメシチレンと、(B)成分の分散性が高いケトン系溶剤のメチルエチルケトン又はメチルイソブチルケトンとを組み合わせて用いることが好ましい。
(Component (C): organic solvent)
The component (C) is not particularly limited as long as it dissolves the component (A). Examples of the component (C) include aromatic hydrocarbons such as benzene, toluene, xylene, and mesityrene, alcohol solvents such as methanol, ethanol, isopropyl alcohol, butanol, pentanol, hexanol, propanediol, and phenol, acetone, and methyl. Ketone solvents such as isobutyl ketone, methyl ethyl ketone, pentanon, hexanone, cyclopentanone, cyclohexanone, isophorone, and acetophenone, cell solves such as methyl cellsolve and ethyl cell solve, methyl acetate, ethyl acetate, butyl acetate, methyl propionate, formic acid. Ester solvent such as butyl, ethylene glycol mono-n-butyl ether, ethylene glycol mono-iso-butyl ether, ethylene glycol mono-tert-butyl ether, diethylene glycol mono-n-butyl ether, diethylene glycol mono-iso-butyl ether, triethylene glycol mono- Glycol ether-based solvents such as n-butyl ether and tetraethylene glycol mono-n-butylate can be used. These can be used alone or in combination of two or more. As a preferred embodiment, it is preferable to use a combination of toluene or mesitylene, which is an aromatic hydrocarbon having high solubility of the component (A), and methyl ethyl ketone or methyl isobutyl ketone, which is a ketone solvent having high dispersibility of the component (B). ..
(C)成分の使用量は特に限定されないが、通常、本実施形態の接着剤組成物の不揮発分が20~65質量%程度となる範囲で用いればよい。 The amount of the component (C) used is not particularly limited, but usually, it may be used in a range in which the non-volatile content of the adhesive composition of the present embodiment is about 20 to 65% by mass.
((D)成分:重合開始剤)
(D)成分として具体的には、例えば、有機過酸化物、イミダゾール化合物、ホスフィン化合物、ホスホニウム塩化合物等が挙げられる。これらは1種単独で又は2種以上を組み合わせて用いることができる。なかでも特にイミダゾール化合物が重合開始剤として優れた機能を有し、また低誘電特性の点でも優れるため好ましい。
(Component (D): Polymerization initiator)
Specific examples of the component (D) include organic peroxides, imidazole compounds, phosphine compounds, and phosphonium salt compounds. These can be used alone or in combination of two or more. Of these, the imidazole compound is particularly preferable because it has an excellent function as a polymerization initiator and is also excellent in terms of low dielectric properties.
有機過酸化物としては、例えば、メチルエチルケトンパーオキサイド、メチルシクロヘキサノンパーオキサイド、メチルアセトアセテートパーオキサイド、アセチルアセトンパーオキサイド、1,1-ビス(t-ブチルパーオキシ)3,3,5-トリメチルシクロヘキサン、1,1-ビス(t-ヘキシルパーオキシ)シクロヘキサン、1,1-ビス(t-ヘキシルパーオキシ)3,3,5-トリメチルシクロヘキサン、1,1-ビス(t-ブチルパーオキシ)シクロヘキサン、2,2-ビス(4,4-ジ-t-ブチルパーオキシシクロヘキシル)プロパン、1,1-ビス(t-ブチルパーオキシ)シクロドデカン、n-ブチル4,4-ビス(t-ブチルパーオキシ)バレレート、2,2-ビス(t-ブチルパーオキシ)ブタン、1,1-ビス(t-ブチルパーオキシ)-2-メチルシクロヘキサン、t-ブチルハイドロパーオキサイド、P-メンタンハイドロパーオキサイド、1,1,3,3-テトラメチルブチルハイドロパーオキサイド、t-ヘキシルハイドロパーオキサイド、ジクミルパーオキサイド、2,5-ジメチル-2,5-ビス(t-ブチルパーオキシ)ヘキサン、α,α’-ビス(t-ブチルパーオキシ)ジイソプロピルベンゼン、t-ブチルクミルパーオキサイド、ジ-t-ブチルパーオキサイド、2,5-ジメチル-2,5-ビス(t-ブチルパーオキシ)ヘキシン-3、イソブチリルパーオキサイド、3,5,5-トリメチルヘキサノイルパーオキサイド、オクタノイルパーオキサイド、ラウロイルパーオキサイド、桂皮酸パーオキサイド、m-トルオイルパーオキサイド、ベンゾイルパーオキサイド、ジイソプロピルパーオキシジカーボネート、ビス(4-t-ブチルシクロヘキシル)パーオキシジカーボネート、ジ-3-メトキシブチルパーオキシジカーボネート、ジ-2-エチルヘキシルパーオキシジカーボネート、ジ-sec-ブチルパーオキシジカーボネート、ジ(3-メチル-3-メトキシブチル)パーオキシジカーボネート、ジ(4-t-ブチルシクロヘキシル)パーオキシジカーボネート、α,α’-ビス(ネオデカノイルパーオキシ)ジイソプロピルベンゼン、クミルパーオキシネオデカノエート、1,1,3,3,-テトラメチルブチルパーオキシネオデカノエート、1-シクロヘキシル-1-メチルエチルパーオキシネオデカノエート、t-ヘキシルパーオキシネオデカノエート、t-ブチルパーオキシネオデカノエート、t-ヘキシルパーオキシピバレート、t-ブチルパーオキシピバレート、2,5-ジメチル-2,5-ビス(2-エチルヘキサノイルパーオキシ)ヘキサン、1,1,3,3-テトラメチルブチルパーオキシ-2-エチルへキサノエート、1-シクロヘキシル-1-メチルエチルパーオキシ-2-エチルヘキサノエート、t-ヘキシルパーオキシ-2-エチルヘキサノエート、t-ブチルパーオキシ-2-エチルヘキサノエート、t-ブチルパーオキシイソブチレート、t-ブチルパーオキシマレイックアシッド、t-ブチルパーオキシラウレート、t-ブチルパーオキシ-3,5,5-トリメチルヘキサノエート、t-ブチルパーオキシイソプロピルモノカーボネート、t-ブチルパーオキシ-2-エチルヘキシルモノカーボネート、2,5-ジメチル-2,5-ビス(ベンゾイルパーオキシ)ヘキサン、t-ブチルパーオキシアセテート、t-ヘキシルパーオキシベンゾエート、t-ブチルパーオキシ-m-トルオイルベンゾエート、t-ブチルパーオキシベンゾエート、ビス(t-ブチルパーオキシ)イソフタレート、t-ブチルパーオキシアリルモノカーボネート、3,3’,4,4’-テトラ(t-ブチルパーオキシカルボニル)ベンゾフェノン等が挙げられる。これらは1種単独で又は2種以上を組み合わせて用いることができる。これらの有機過酸化物のなかでも、ジクミルパーオキサイド、2,5-ジメチル-2,5-ビス(t-ブチルパーオキシ)ヘキサン、α,α’-ビス(t-ブチルパーオキシ)ジイソプロピルベンゼン等が好ましい。 Examples of the organic peroxide include methyl ethyl ketone peroxide, methyl cyclohexanone peroxide, methyl acetoacetate peroxide, acetyl acetone peroxide, 1,1-bis (t-butyl peroxy) 3,3,5-trimethylcyclohexane, and 1 , 1-bis (t-hexyl peroxy) cyclohexane, 1,1-bis (t-hexyl peroxy) 3,3,5-trimethylcyclohexane, 1,1-bis (t-butylperoxy) cyclohexane, 2, 2-Bis (4,5-di-t-butylperoxycyclohexyl) propane, 1,1-bis (t-butylperoxy) cyclododecane, n-butyl 4,4-bis (t-butylperoxy) valerate , 2,2-bis (t-butylperoxy) butane, 1,1-bis (t-butylperoxy) -2-methylcyclohexane, t-butylhydroperoxide, P-menthanhydroperoxide, 1,1 , 3,3-Tetramethylbutylhydroperoxide, t-hexylhydroperoxide, dicumyl peroxide, 2,5-dimethyl-2,5-bis (t-butylperoxy) hexane, α, α'-bis (T-butylperoxy) diisopropylbenzene, t-butylcumyl peroxide, di-t-butyl peroxide, 2,5-dimethyl-2,5-bis (t-butylperoxy) hexin-3, isobutyrylper Oxide, 3,5,5-trimethylhexanoyl peroxide, octanoyl peroxide, lauroyl peroxide, lauric acid peroxide, m-tolu oil peroxide, benzoyl peroxide, diisopropylperoxydicarbonate, bis (4-t) -Butylcyclohexyl) peroxydicarbonate, di-3-methoxybutyl peroxydicarbonate, di-2-ethylhexyl peroxydicarbonate, di-sec-butylperoxydicarbonate, di (3-methyl-3-methoxybutyl) ) Peroxydicarbonate, di (4-t-butylcyclohexyl) peroxydicarbonate, α, α'-bis (neodecanoyl peroxy) diisopropylbenzene, cumylperoxy neodecanoate, 1,1,3 3,-Tetramethylbutylperoxyneodecanoeate, 1-cyclohexyl-1-methylethylperoxyneodecanoeate, t-hexylperoxyneodecanoe T, t-butylperoxyneodecanoate, t-hexylperoxypivalate, t-butylperoxypivalate, 2,5-dimethyl-2,5-bis (2-ethylhexanoylperoxy) hexane , 1,1,3,3-Tetramethylbutylperoxy-2-ethylhexanoate, 1-cyclohexyl-1-methylethylperoxy-2-ethylhexanoate, t-hexylperoxy-2-ethylhexanoate Ate, t-butylperoxy-2-ethylhexanoate, t-butylperoxyisobutyrate, t-butylperoxymaleic acid, t-butylperoxylaurate, t-butylperoxy-3,5 , 5-trimethylhexanoate, t-butylperoxyisopropyl monocarbonate, t-butylperoxy-2-ethylhexyl monocarbonate, 2,5-dimethyl-2,5-bis (benzoylperoxy) hexane, t-butyl Peroxyacetate, t-hexylperoxybenzoate, t-butylperoxy-m-toroil benzoate, t-butylperoxybenzoate, bis (t-butylperoxy) isophthalate, t-butylperoxyallyl monocarbonate, Examples thereof include 3,3', 4,4'-tetra (t-butylperoxycarbonyl) benzophenone and the like. These can be used alone or in combination of two or more. Among these organic peroxides, dicumyl peroxide, 2,5-dimethyl-2,5-bis (t-butylperoxy) hexane, α, α'-bis (t-butylperoxy) diisopropylbenzene Etc. are preferable.
イミダゾール化合物としては、例えば、2-エチル-4-メチルイミダゾール、2-メチルイミダゾール、2-エチルイミダゾール、2,4-ジメチルイミダゾール、2-ウンデシルイミダゾール、2-ヘプタデシルイミダゾール、2-フェニルイミダゾール、2-フェニル-4-メチルイミダゾール、1-ベンジル-2-メチルイミダゾール、2-フェニル-4,5-ジヒドロキシメチルイミダゾール、2-フェニル-4-メチル-5-ヒドロキシメチルイミダゾール、1-ビニル-2-メチルイミダゾール、1-プロピル-2-メチルイミダゾール、2-イソプロピルイミダゾール、1-シアノメチル-2-メチル-イミダゾール、1-シアノエチル-2-エチル-4-メチルイミダゾール、1-シアノエチル-2-ウンデシルイミダゾール、1-シアノエチル-2-フェニルイミダゾール等が挙げられる。なかでも、1-シアノエチル-2-フェニルイミダゾール及び2-エチル-4-メチルイミダゾールが本実施形態の接着剤組成物との溶解性が高く好ましい。これらは1種単独で又は2種以上を組み合わせて用いることができる。 Examples of the imidazole compound include 2-ethyl-4-methylimidazole, 2-methylimidazole, 2-ethylimidazole, 2,4-dimethylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 2-phenylimidazole, and the like. 2-Phenyl-4-methylimidazole, 1-benzyl-2-methylimidazole, 2-phenyl-4,5-dihydroxymethylimidazole, 2-phenyl-4-methyl-5-hydroxymethylimidazole, 1-vinyl-2- Methylimidazole, 1-propyl-2-methylimidazole, 2-isopropylimidazole, 1-cyanomethyl-2-methyl-imidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, 1-cyanoethyl-2-undecylimidazole, Examples thereof include 1-cyanoethyl-2-phenylimidazole. Of these, 1-cyanoethyl-2-phenylimidazole and 2-ethyl-4-methylimidazole are preferable because of their high solubility in the adhesive composition of the present embodiment. These can be used alone or in combination of two or more.
ホスフィン化合物としては、例えば、1級ホスフィン、2級ホスフィン、3級ホスフィンなどが挙げられる。上記1級ホスフィンとしては、具体的には、エチルホスフィン、プロピルホスフィン等のアルキルホスフィン、フェニルホスフィンなどが挙げられる。上記2級ホスフィンとしては、具体的には、ジメチルホスフィン、ジエチルホスフィン等のジアルキルホスフィン、ジフェニルホスフィン、メチルフェニルホスフィン、エチルフェニルホスフィン等の2級ホスフィンなどが挙げられる。上記3級ホスフィンとしては、トリメチルホスフィン、トリエチルホスフィン、トリブチルホスフィン、トリオクチルホスフィン等のトリアルキルホスフィン、トリシクロヘキシルホスフィン、トリフェニルホスフィン、アルキルジフェニルホスフィン、ジアルキルフェニルホスフィン、トリベンジルホスフィン、トリトリルホスフィン、トリ-p-スチリルホスフィン、トリス(2,6-ジメトキシフェニル)ホスフィン、トリ-4-メチルフェニルホスフィン、トリ-4-メトキシフェニルホスフィン、トリ-2-シアノエチルホスフィンなどが挙げられる。なかでも、3級ホスフィンが好ましく使用される。これらは1種単独で又は2種以上を組み合わせて用いることができる。 Examples of the phosphine compound include primary phosphine, secondary phosphine, tertiary phosphine and the like. Specific examples of the primary phosphine include alkylphosphine such as ethylphosphine and propylphosphine, and phenylphosphine. Specific examples of the secondary phosphine include dialkylphosphine such as dimethylphosphine and diethylphosphine, and secondary phosphine such as diphenylphosphine, methylphenylphosphine and ethylphenylphosphine. Examples of the tertiary phosphine include trialkylphosphine such as trimethylphosphine, triethylphosphine, tributylphosphine, and trioctylphosphine, tricyclohexylphosphine, triphenylphosphine, alkyldiphenylphosphine, dialkylphenylphosphine, tribenzylphosphine, tritrylphosphine, and tri. Examples thereof include -p-styrylphosphine, tris (2,6-dimethoxyphenyl) phosphine, tri-4-methylphenylphosphine, tri-4-methoxyphenylphosphine, and tri-2-cyanoethylphosphine. Of these, tertiary phosphine is preferably used. These can be used alone or in combination of two or more.
ホスホニウム塩化合物としては、テトラフェニルホスホニウム塩、アルキルトリフェニルホスホニウム塩、テトラアルキルホスホニウム等を有する化合物が挙げられ、具体的には、テトラフェニルホスホニウム-チオシアネート、テトラフェニルホスホニウム-テトラ-p-メチルフェニルボレート、ブチルトリフェニルホスホニウム-チオシアネート、テトラフェニルホスホニウム-フタル酸、テトラブチルホスホニウム-1,2-シクロへキシルジカルボン酸、テトラブチルホスホニウム-1,2-シクロへキシルジカルボン酸、テトラブチルホスホニウム-ラウリン酸等が挙げられる。これらは1種単独で又は2種以上を組み合わせて用いることができる。 Examples of the phosphonium salt compound include compounds having a tetraphenylphosphonium salt, an alkyltriphenylphosphonium salt, a tetraalkylphosphonium and the like, and specific examples thereof include tetraphenylphosphonium-thiocyanate and tetraphenylphosphonium-tetra-p-methylphenylborate. , Butyltriphenylphosphonium-thiocyanate, tetraphenylphosphonium-phthalic acid, tetrabutylphosphonium-1,2-cyclohexyldicarboxylic acid, tetrabutylphosphonium-1,2-cyclohexyldicarboxylic acid, tetrabutylphosphonium-lauric acid, etc. Can be mentioned. These can be used alone or in combination of two or more.
(D)成分の含有量は、特に限定されないが、(A)成分100質量部に対して、0.1~10.0質量部が好ましく、1.0~5.0質量部がより好ましい。 The content of the component (D) is not particularly limited, but is preferably 0.1 to 10.0 parts by mass, more preferably 1.0 to 5.0 parts by mass with respect to 100 parts by mass of the component (A).
本実施形態の接着剤組成物の調製は、一般的に採用されている方法に準じて実施される。調製方法としては、例えば、溶融混合、粉体混合、溶液混合等の方法が挙げられる。また、この際には、本実施形態の必須成分以外の、例えば、離型剤、難燃剤、イオントラップ剤、酸化防止剤、接着付与剤、低応力剤、着色剤、カップリング剤等を、本発明の効果を損なわない範囲において配合してもよい。また、本実施形態の接着剤組成物は、エポキシ樹脂やアクリレート化合物、ビニル化合物、ベンゾオキサジン化合物、ビスマレイミド化合物等の上記(A)成分以外の樹脂を含んでいてもよい。 The preparation of the adhesive composition of the present embodiment is carried out according to a generally adopted method. Examples of the preparation method include methods such as melt mixing, powder mixing, and solution mixing. In this case, other than the essential components of the present embodiment, for example, a mold release agent, a flame retardant, an ion trap agent, an antioxidant, an adhesive imparting agent, a low stress agent, a coloring agent, a coupling agent, etc. It may be blended as long as the effect of the present invention is not impaired. Moreover, the adhesive composition of this embodiment may contain a resin other than the above-mentioned component (A) such as an epoxy resin, an acrylate compound, a vinyl compound, a benzoxazine compound, and a bismaleimide compound.
(離型剤)
離型剤は、金型からの離型性を向上させるために添加される。離型剤としては、例えば、カルナバワックス、ライスワックス、キャンデリラワックス、ポリエチレン、酸化ポリエチレン、ポリプロピレン、モンタン酸、モンタン酸と飽和アルコール、2-(2-ヒドロキシエチルアミノ)エタノール、エチレングリコール、グリセリン等とのエステル化合物であるモンタンワックス、ステアリン酸、ステアリン酸エステル、ステアリン酸アミド等公知のものを全て使用することができる。これらは1種単独で又は2種以上を組み合わせて用いることができる。
(Release agent)
The mold release agent is added to improve the mold release property from the mold. Examples of the release agent include carnauba wax, rice wax, candelilla wax, polyethylene, polyethylene oxide, polypropylene, montanic acid, montanic acid and saturated alcohol, 2- (2-hydroxyethylamino) ethanol, ethylene glycol, glycerin and the like. All known ester compounds such as montanic wax, stearic acid, stearic acid ester, and stearic acid amide can be used. These can be used alone or in combination of two or more.
(難燃剤)
難燃剤は、難燃性を付与するために添加され、公知のものを全て使用することができ、特に制限されない。難燃剤としては、例えば、ホスファゼン化合物、シリコン化合物、モリブデン酸亜鉛担持タルク、モリブデン酸亜鉛担持酸化亜鉛、水酸化アルミニウム、水酸化マグネシウム、酸化モリブデン等が挙げられる。これらは1種単独で又は2種以上を組み合わせて用いることができる。
(Flame retardants)
The flame retardant is added to impart flame retardancy, and all known flame retardants can be used and are not particularly limited. Examples of the flame retardant include phosphazene compounds, silicon compounds, zinc molybdate-supported talc, zinc molybdate-supported zinc oxide, aluminum hydroxide, magnesium hydroxide, molybdate and the like. These can be used alone or in combination of two or more.
(イオントラップ剤)
イオントラップ剤は、液状の樹脂組成物中に含まれるイオン不純物を捕捉し、熱劣化及び吸湿劣化を防ぐために添加される。イオントラップ剤は公知のものを全て使用することができ、特に制限されない。イオントラップ剤としては、例えば、ハイドロタルサイト類、水酸化ビスマス化合物、希土類酸化物等が挙げられる。これらは1種単独で又は2種以上を組み合わせて用いることができる。
(Ion trap agent)
The ion trap agent is added to capture ionic impurities contained in the liquid resin composition and prevent thermal deterioration and hygroscopic deterioration. Any known ion trapping agent can be used and is not particularly limited. Examples of the ion trap agent include hydrotalcites, bismuth hydroxide compounds, rare earth oxides and the like. These can be used alone or in combination of two or more.
<硬化物>
本実施形態の硬化物は、本実施形態の接着剤組成物を硬化させたものである。具体的には、当該接着剤組成物を150~250℃程度で5分~3時間程度加熱処理することで得ることができる。
<Cured product>
The cured product of the present embodiment is a cured product of the adhesive composition of the present embodiment. Specifically, it can be obtained by heat-treating the adhesive composition at about 150 to 250 ° C. for about 5 minutes to 3 hours.
本実施形態の硬化物の形状は特に限定されないが、基材シートの接着用途に供する場合には、膜厚が通常1~100μm程度、好ましくは3~50μm程度のシート状とすることができ、膜厚は用途に応じて適宜調整できる。 The shape of the cured product of the present embodiment is not particularly limited, but when it is used for adhering a base sheet, it can be formed into a sheet having a film thickness of usually about 1 to 100 μm, preferably about 3 to 50 μm. The film thickness can be adjusted as appropriate according to the application.
<接着シート>
本実施形態の接着シートは、本実施形態の接着剤組成物をシート基材に塗布し、乾燥させることによって得られる。当該シート基材としては、例えば、ポリイミド、ポリイミド-シリカハイブリッド、ポリアミド、ポリエチレン(PE)、ポリプロピレン(PP)、ポリエチレンテレフタレート(PET)、ポリエチレンナフタレート(PEN)、ポリメタクリル酸メチル樹脂(PMMA)、ポリスチレン樹脂(PSt)、ポリカーボネート樹脂(PC)、アクリロニトリル-ブタジエン-スチレン樹脂(ABS)、エチレンテレフタレート、フェノール、フタル酸、ヒドロキシナフトエ酸等とパラヒドロキシ安息香酸とから得られる芳香族系ポリエステル樹脂(所謂液晶ポリマー;(株)クラレ製、「ベクスター」等)などの有機基材が挙げられ、これらの中でも耐熱性及び寸法安定性等の点より、ポリイミドフィルム、特にポリイミド-シリカハイブリッドフィルムが好ましい。また、当該シート基材の厚みは用途に応じて適宜設定できる。
<Adhesive sheet>
The adhesive sheet of the present embodiment is obtained by applying the adhesive composition of the present embodiment to a sheet base material and drying it. Examples of the sheet base material include polyimide, polyimide-silica hybrid, polyamide, polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polymethyl methacrylate resin (PMMA), and the like. Aromatic polyester resin (so-called) obtained from polystyrene resin (PSt), polycarbonate resin (PC), acrylonitrile-butadiene-styrene resin (ABS), ethylene terephthalate, phenol, phthalic acid, hydroxynaphthoic acid, etc. and parahydroxybenzoic acid. Liquid crystal polymers; organic substrates such as "Vexter" manufactured by Kuraray Co., Ltd.) are mentioned, and among these, a polyimide film, particularly a polyimide-silica hybrid film, is preferable from the viewpoint of heat resistance and dimensional stability. Further, the thickness of the sheet base material can be appropriately set according to the application.
<積層体>
本実施形態の積層体は、上記接着シートの接着面に更にシート基材を熱圧着させることにより得られる。当該シート基材としては、ガラス、鉄、アルミ、42アロイ、銅等の金属、ITO、シリコン及びシリコンカーバイド等の無機基材が好適であり、その厚みは用途に応じて適宜設定できる。また、当該積層体は、更に加熱処理したものであってよい。
<Laminated body>
The laminate of the present embodiment is obtained by further thermocompression bonding the sheet base material to the adhesive surface of the adhesive sheet. As the sheet base material, metals such as glass, iron, aluminum, 42 alloys and copper, and inorganic base materials such as ITO, silicon and silicon carbide are suitable, and the thickness thereof can be appropriately set according to the intended use. Moreover, the laminated body may be further heat-treated.
<フレキシブルプリント基板及びフレキシブルプリント配線板>
本実施形態のフレキシブルプリント基板は、上記積層体を用いたものであり、当該積層体の無機基材面に更に上記接着シートの接着面を貼りあわせることにより得られる。当該フレキシブルプリント基板としては、有機基材としてポリイミドフィルムを、無機基材として金属箔(特に銅箔)を用いたものが好ましい。そして、かかるフレキシブルプリント基板の金属表面をソフトエッチング処理して回路を形成し、そのうえに更に上記接着シートを貼りあわせて熱プレスすることにより、フレキシブルプリント配線板が得られる。
<Flexible printed circuit board and flexible printed wiring board>
The flexible printed circuit board of the present embodiment uses the above-mentioned laminated body, and is obtained by further adhering the adhesive surface of the above-mentioned adhesive sheet to the inorganic base material surface of the laminated body. The flexible printed substrate preferably uses a polyimide film as an organic base material and a metal foil (particularly copper foil) as an inorganic base material. Then, the metal surface of the flexible printed circuit board is soft-etched to form a circuit, and the adhesive sheet is further attached to the circuit and heat-pressed to obtain a flexible printed wiring board.
以下、本発明を実施例及び比較例によって具体的に説明するが、本発明はこれらに限定されるものではない。なお、各例中、部及び%は特記しない限り質量基準である。 Hereinafter, the present invention will be specifically described with reference to Examples and Comparative Examples, but the present invention is not limited thereto. In each example, parts and% are based on mass unless otherwise specified.
<製造例1>
冷却器、窒素導入管、熱伝対、攪拌機を備えた1Lのフラスコ容器に、無水ピロメリット酸((株)ダイセル製)52.8質量部、メシチレン(東洋合成工業(株)製)432.5質量部、及びエタノール(和光純薬工業(株)製)94.0質量部を投入した。投入後、80℃に昇温し、0.5時間保温し、ダイマージアミン(商品名「PRIAMINE1075」、クローダジャパン(株)製)176.7質量部を滴下した。滴下後、メタンスルホン酸(和光純薬工業(株)製)3.7質量部を加えた。その後165℃に昇温し、165℃で1時間脱水閉環反応を行い、反応液中の水とエタノールを除去し、中間体のポリイミド樹脂を得た。続いて、得られたポリイミド樹脂を130℃に冷却し、無水マレイン酸(扶桑化学工業(株)製)23.4質量部を加え、165℃に昇温し、165℃で4時間脱水閉環反応を行い、反応液中の水を除去し、ビスマレイミド樹脂を得た。
<Manufacturing example 1>
In a 1 L flask container equipped with a cooler, a nitrogen introduction tube, a thermocouple, and a stirrer, 52.8 parts by mass of pyromellitic anhydride (manufactured by Daicel Co., Ltd.) and mesitylene (manufactured by Toyo Synthetic Industry Co., Ltd.) 432. 5 parts by mass and 94.0 parts by mass of ethanol (manufactured by Wako Pure Chemical Industries, Ltd.) were added. After charging, the temperature was raised to 80 ° C., the temperature was kept warm for 0.5 hours, and 176.7 parts by mass of dimer diamine (trade name "PRIAMINE 1075", manufactured by Croda Japan Co., Ltd.) was added dropwise. After the dropping, 3.7 parts by mass of methanesulfonic acid (manufactured by Wako Pure Chemical Industries, Ltd.) was added. After that, the temperature was raised to 165 ° C., and a dehydration ring closure reaction was carried out at 165 ° C. for 1 hour to remove water and ethanol in the reaction solution to obtain an intermediate polyimide resin. Subsequently, the obtained polyimide resin was cooled to 130 ° C., 23.4 parts by mass of maleic anhydride (manufactured by Fuso Chemical Industry Co., Ltd.) was added, the temperature was raised to 165 ° C., and the dehydration ring closure reaction was carried out at 165 ° C. for 4 hours. Was carried out to remove water in the reaction solution to obtain a bismaleimide resin.
得られたビスマレイミド樹脂を分液ロートに入れ、純水1000質量部を投入し、分液ロートを振り、静置させた。静置後、水層と有機層が分離した後、有機層のみを回収した。回収した有機層を冷却器、窒素導入管、熱伝対、攪拌機、真空ポンプを備えた1Lのガラス製容器に投入し、88~93℃に昇温し、水を除去した後、130℃に昇温し、-0.1MPaの減圧下で1時間溶剤を除去した。溶剤を除去したあと、100℃まで冷却し、常圧にした後、トルエン(山一化学工業(株)製)135.9質量部を加え、ビスマレイミド樹脂(A-1)の溶液(不揮発分が59.8質量%)を得た。 The obtained bismaleimide resin was put into a separating funnel, 1000 parts by mass of pure water was added, and the separating funnel was shaken and allowed to stand. After standing, the aqueous layer and the organic layer were separated, and then only the organic layer was recovered. The recovered organic layer is placed in a 1 L glass container equipped with a cooler, a nitrogen introduction tube, a heat transfer device, a stirrer, and a vacuum pump, heated to 88 to 93 ° C., water is removed, and then heated to 130 ° C. The temperature was raised and the solvent was removed for 1 hour under a reduced pressure of −0.1 MPa. After removing the solvent, cool to 100 ° C. to normal pressure, add 135.9 parts by mass of toluene (manufactured by Yamaichi Chemical Industry Co., Ltd.), and add a solution of bismaleimide resin (A-1) (nonvolatile content). Was obtained (59.8% by mass).
<製造例2>
製造例1と同様の反応容器に、4,4’-オキシジフタル酸無水物(和光純薬工業(株)製)66.7質量部、メシチレン(東洋合成工業(株)製)426.0質量部、及びエタノール(和光純薬工業(株)製)91.2質量部を投入した。投入後、80℃に昇温し、0.5時間保温し、ダイマージアミン(商品名「PRIAMINE1075」、クローダジャパン(株)製)159.0質量部を滴下した。滴下後、メタンスルホン酸(和光純薬工業(株)製)3.3質量部を加えた。その後165℃に昇温し、165℃で1時間脱水閉環反応を行い、反応液中の水とエタノールを除去し、中間体のポリイミド樹脂を得た。続いて、得られたポリイミド樹脂を130℃に冷却し、無水マレイン酸(扶桑化学工業(株)製)21.1質量部を加え、165℃に昇温し、165℃で4時間脱水閉環反応を行い、反応液中の水を除去し、ビスマレイミド樹脂を得た。
<Manufacturing example 2>
In the same reaction vessel as in Production Example 1, 66.7 parts by mass of 4,4'-oxydiphthalic anhydride (manufactured by Wako Pure Chemical Industries, Ltd.) and 426.0 parts by mass of mesitylene (manufactured by Toyo Synthetic Industry Co., Ltd.) , And ethanol (manufactured by Wako Pure Chemical Industries, Ltd.) 91.2 parts by mass were added. After charging, the temperature was raised to 80 ° C., the temperature was kept warm for 0.5 hours, and 159.0 parts by mass of dimer diamine (trade name "PRIAMINE 1075", manufactured by Croda Japan Co., Ltd.) was added dropwise. After the dropping, 3.3 parts by mass of methanesulfonic acid (manufactured by Wako Pure Chemical Industries, Ltd.) was added. After that, the temperature was raised to 165 ° C., and a dehydration ring closure reaction was carried out at 165 ° C. for 1 hour to remove water and ethanol in the reaction solution to obtain an intermediate polyimide resin. Subsequently, the obtained polyimide resin was cooled to 130 ° C., 21.1 parts by mass of maleic anhydride (manufactured by Fuso Chemical Industry Co., Ltd.) was added, the temperature was raised to 165 ° C., and the dehydration ring closure reaction was carried out at 165 ° C. for 4 hours. Was carried out to remove water in the reaction solution to obtain a bismaleimide resin.
得られたビスマレイミド樹脂を分液ロートに入れ、純水1000質量部を投入し、分液ロートを振り、静置させた。静置後、水層と有機層が分離した後、有機層のみを回収した。回収した有機層を冷却器、窒素導入管、熱伝対、攪拌機、真空ポンプを備えた1Lのガラス製容器に投入し、88~93℃に昇温し、水を除去した後、150℃に昇温し、-0.1MPaの減圧下で1時間溶剤を除去した。溶剤を除去したあと、100℃まで冷却し、常圧にした後、トルエン(山一化学工業(株)製)122.3質量部を加え、ビスマレイミド樹脂(A-2)の溶液(不揮発分が59.9質量%)を得た。 The obtained bismaleimide resin was put into a separating funnel, 1000 parts by mass of pure water was added, and the separating funnel was shaken and allowed to stand. After standing, the aqueous layer and the organic layer were separated, and then only the organic layer was recovered. The recovered organic layer is placed in a 1 L glass container equipped with a cooler, a nitrogen introduction tube, a heat transfer device, a stirrer, and a vacuum pump, heated to 88 to 93 ° C., and after removing water, the temperature is raised to 150 ° C. The temperature was raised and the solvent was removed for 1 hour under a reduced pressure of −0.1 MPa. After removing the solvent, cool to 100 ° C. to normal pressure, add 122.3 parts by mass of toluene (manufactured by Yamaichi Chemical Industry Co., Ltd.), and add a solution of bismaleimide resin (A-2) (nonvolatile content). Was obtained (59.9% by mass).
<製造例3>
製造例1と同様の反応容器に、3,3’,4,4’-ビフェニルテトラカルボン酸二無水物(和光純薬工業(株)製)63.2質量部、メシチレン(東洋合成工業(株)製)419.6質量部、及びエタノール(和光純薬工業(株)製)90.1質量部を投入した。投入後、80℃に昇温し、0.5時間保温し、ダイマージアミン(商品名「PRIAMINE1075」、クローダジャパン(株)製)159.0質量部を滴下した。滴下後、メタンスルホン酸(和光純薬工業(株)製)3.3質量部を加えた。その後165℃に昇温し、165℃で1時間脱水閉環反応を行い、反応液中の水とエタノールを除去し、中間体のポリイミド樹脂を得た。続いて、得られたポリイミド樹脂を130℃に冷却し、無水マレイン酸(扶桑化学工業(株)製)21.1質量部を加え、165℃に昇温し、165℃で4時間脱水閉環反応を行い、反応液中の水を除去し、ビスマレイミド樹脂を得た。
<Manufacturing example 3>
In the same reaction vessel as in Production Example 1, 3,3', 4,4'-biphenyltetracarboxylic acid dianhydride (manufactured by Wako Pure Chemical Industries, Ltd.) 63.2 parts by mass, mesitylene (Toyo Synthetic Industry Co., Ltd.) ) 419.6 parts by mass and ethanol (manufactured by Wako Pure Chemical Industries, Ltd.) 90.1 parts by mass were added. After charging, the temperature was raised to 80 ° C., the temperature was kept warm for 0.5 hours, and 159.0 parts by mass of dimer diamine (trade name "PRIAMINE 1075", manufactured by Croda Japan Co., Ltd.) was added dropwise. After the dropping, 3.3 parts by mass of methanesulfonic acid (manufactured by Wako Pure Chemical Industries, Ltd.) was added. After that, the temperature was raised to 165 ° C., and a dehydration ring closure reaction was carried out at 165 ° C. for 1 hour to remove water and ethanol in the reaction solution to obtain an intermediate polyimide resin. Subsequently, the obtained polyimide resin was cooled to 130 ° C., 21.1 parts by mass of maleic anhydride (manufactured by Fuso Chemical Industry Co., Ltd.) was added, the temperature was raised to 165 ° C., and the dehydration ring closure reaction was carried out at 165 ° C. for 4 hours. Was carried out to remove water in the reaction solution to obtain a bismaleimide resin.
得られたビスマレイミド樹脂を分液ロートに入れ、純水1000質量部を投入し、分液ロートを振り、静置させた。静置後、水層と有機層が分離した後、有機層のみを回収した。回収した有機層を冷却器、窒素導入管、熱伝対、攪拌機、真空ポンプを備えた1Lのガラス製容器に投入し、88~93℃に昇温し、水を除去した後、150℃に昇温し、-0.1MPaの減圧下で1時間溶剤を除去した。溶剤を除去したあと、100℃まで冷却し、常圧にした後、トルエン(山一化学工業(株)製)120.5質量部を加え、ビスマレイミド樹脂(A-3)の溶液(不揮発分が59.3質量%)を得た。 The obtained bismaleimide resin was put into a separating funnel, 1000 parts by mass of pure water was added, and the separating funnel was shaken and allowed to stand. After standing, the aqueous layer and the organic layer were separated, and then only the organic layer was recovered. The recovered organic layer is placed in a 1 L glass container equipped with a cooler, a nitrogen introduction tube, a heat transfer device, a stirrer, and a vacuum pump, heated to 88 to 93 ° C., and after removing water, the temperature is raised to 150 ° C. The temperature was raised and the solvent was removed for 1 hour under a reduced pressure of −0.1 MPa. After removing the solvent, cool to 100 ° C. to normal pressure, add 120.5 parts by mass of toluene (manufactured by Yamaichi Chemical Industry Co., Ltd.), and add a solution of bismaleimide resin (A-3) (nonvolatile content). Was obtained (59.3% by mass).
<製造例4>
製造例1と同様の反応容器に、4,4’-[プロパン-2,2-ジイルビス(1,4-フェニレンオキシ)]ジフタル酸二無水物(商品名「BISDA1000」、SABICイノベーティブプラスチックスジャパン合同会社製)91.0質量部、メシチレン(東洋合成工業(株)製)415.3質量部、及びエタノール(和光純薬工業(株)製)86.7質量部を投入した。投入後、80℃に昇温し、0.5時間保温し、ダイマージアミン(商品名「PRIAMINE1075」、クローダジャパン(株)製)129.6質量部を滴下した。滴下後、メタンスルホン酸(和光純薬工業(株)製)2.7質量部を加えた。その後165℃に昇温し、165℃で1時間脱水閉環反応を行い、反応液中の水とエタノールを除去し、中間体のポリイミド樹脂を得た。続いて、得られたポリイミド樹脂を130℃に冷却し、無水マレイン酸(扶桑化学工業(株)製)17.2質量部を加え、165℃に昇温し、165℃で4時間脱水閉環反応を行い、反応液中の水を除去し、ビスマレイミド樹脂を得た。
<Manufacturing example 4>
4,4'-[Propane-2,2-diylbis (1,4-phenyleneoxy)] diphthalic acid dianhydride (trade name "BISDA1000", SABIC Innovative Plastics Japan Joint) in the same reaction vessel as in Production Example 1. 91.0 parts by mass (manufactured by the company), 415.3 parts by mass of mecitylene (manufactured by Toyo Synthetic Industry Co., Ltd.), and 86.7 parts by mass of ethanol (manufactured by Wako Pure Chemical Industries, Ltd.) were added. After charging, the temperature was raised to 80 ° C., the temperature was kept warm for 0.5 hours, and 129.6 parts by mass of dimer diamine (trade name "PRIAMINE 1075", manufactured by Croda Japan Co., Ltd.) was added dropwise. After the dropping, 2.7 parts by mass of methanesulfonic acid (manufactured by Wako Pure Chemical Industries, Ltd.) was added. After that, the temperature was raised to 165 ° C., and a dehydration ring closure reaction was carried out at 165 ° C. for 1 hour to remove water and ethanol in the reaction solution to obtain an intermediate polyimide resin. Subsequently, the obtained polyimide resin was cooled to 130 ° C., 17.2 parts by mass of maleic anhydride (manufactured by Fuso Chemical Industry Co., Ltd.) was added, the temperature was raised to 165 ° C., and the dehydration ring closure reaction was carried out at 165 ° C. for 4 hours. Was carried out to remove water in the reaction solution to obtain a bismaleimide resin.
得られたビスマレイミド樹脂を分液ロートに入れ、純水1000質量部を投入し、分液ロートを振り、静置させた。静置後、水層と有機層が分離した後、有機層のみを回収した。回収した有機層を冷却器、窒素導入管、熱伝対、攪拌機、真空ポンプを備えた1Lのガラス製容器に投入し、88~93℃に昇温し、水を除去した後、150℃に昇温し、-0.1MPaの減圧下で1時間溶剤を除去した。溶剤を除去したあと、100℃まで冷却し、常圧にした後、トルエン(山一化学工業(株)製)119.3質量部を加え、ビスマレイミド樹脂(A-4)の溶液(不揮発分が59.5質量%)を得た。 The obtained bismaleimide resin was put into a separating funnel, 1000 parts by mass of pure water was added, and the separating funnel was shaken and allowed to stand. After standing, the aqueous layer and the organic layer were separated, and then only the organic layer was recovered. The recovered organic layer is placed in a 1 L glass container equipped with a cooler, a nitrogen introduction tube, a heat transfer device, a stirrer, and a vacuum pump, heated to 88 to 93 ° C., and after removing water, the temperature is raised to 150 ° C. The temperature was raised and the solvent was removed for 1 hour under a reduced pressure of −0.1 MPa. After removing the solvent, cool to 100 ° C. to normal pressure, add 119.3 parts by mass of toluene (manufactured by Yamaichi Chemical Industry Co., Ltd.), and add a solution of bismaleimide resin (A-4) (nonvolatile content). Was obtained (59.5% by mass).
<比較製造例1>
製造例1と同様の反応容器に、無水ピロメリット酸((株)ダイセル製)36.5質量部、メシチレン(東洋合成工業(株)製)429.0質量部、及びエタノール(和光純薬工業(株)製)88.7質量部を投入した。投入後、80℃に昇温し、0.5時間保温し、α,ω-ビス(3-アミノプロピル)ポリジメチルシロキサン(商品名「KF-8010」、信越化学工業(株)製)191.6質量部を滴下した。滴下後、メタンスルホン酸(和光純薬工業(株)製)2.6質量部を加えた。その後165℃に昇温し、165℃で1時間脱水閉環反応を行い、反応液中の水とエタノールを除去し、中間体のポリイミド樹脂を得た。続いて、得られたポリイミド樹脂を130℃に冷却し、無水マレイン酸(扶桑化学工業(株)製)16.4質量部を加え、165℃に昇温し、165℃で4時間脱水閉環反応を行い、反応液中の水を除去し、ビスマレイミド樹脂を得た。
<Comparative manufacturing example 1>
In the same reaction vessel as in Production Example 1, 36.5 parts by mass of pyromellitic anhydride (manufactured by Daicel Corporation), 429.0 parts by mass of mesitylene (manufactured by Toyo Synthetic Industry Co., Ltd.), and ethanol (Wako Pure Chemical Industries, Ltd.) 88.7 parts by mass (manufactured by Co., Ltd.) was charged. After charging, the temperature was raised to 80 ° C. and kept warm for 0.5 hours, and α, ω-bis (3-aminopropyl) polydimethylsiloxane (trade name "KF-8010", manufactured by Shin-Etsu Chemical Co., Ltd.) 191. 6 parts by mass was added dropwise. After the dropping, 2.6 parts by mass of methanesulfonic acid (manufactured by Wako Pure Chemical Industries, Ltd.) was added. After that, the temperature was raised to 165 ° C., and a dehydration ring closure reaction was carried out at 165 ° C. for 1 hour to remove water and ethanol in the reaction solution to obtain an intermediate polyimide resin. Subsequently, the obtained polyimide resin was cooled to 130 ° C., 16.4 parts by mass of maleic anhydride (manufactured by Fuso Chemical Industry Co., Ltd.) was added, the temperature was raised to 165 ° C., and the dehydration ring closure reaction was carried out at 165 ° C. for 4 hours. Was carried out to remove water in the reaction solution to obtain a bismaleimide resin.
得られたビスマレイミド樹脂を分液ロートに入れ、純水1000質量部を投入し、分液ロートを振り、静置させた。静置後、水層と有機層が分離した後、有機層のみを回収した。回収した有機層を冷却器、窒素導入管、熱伝対、攪拌機、真空ポンプを備えた1Lのガラス製容器に投入し、88~93℃に昇温し、水を除去した後、150℃に昇温し、-0.1MPaの減圧下で1時間溶剤を除去した。溶剤を除去したあと、100℃まで冷却し、常圧にした後、トルエン(山一化学工業(株)製)123.2質量部を加え、ビスマレイミド樹脂(X)の溶液(不揮発分が59.7質量%)を得た。 The obtained bismaleimide resin was put into a separating funnel, 1000 parts by mass of pure water was added, and the separating funnel was shaken and allowed to stand. After standing, the aqueous layer and the organic layer were separated, and then only the organic layer was recovered. The recovered organic layer is placed in a 1 L glass container equipped with a cooler, a nitrogen introduction tube, a heat transfer device, a stirrer, and a vacuum pump, heated to 88 to 93 ° C., and after removing water, the temperature is raised to 150 ° C. The temperature was raised and the solvent was removed for 1 hour under a reduced pressure of −0.1 MPa. After removing the solvent, cool to 100 ° C. to normal pressure, add 123.2 parts by mass of toluene (manufactured by Yamaichi Chemical Industry Co., Ltd.), and add a solution of bismaleimide resin (X) (nonvolatile content is 59). .7% by mass) was obtained.
PMDA:無水ピロメリット酸
ODPA:4,4’-オキシジフタル酸無水物
BPDA:3,3’,4,4’-ビフェニルテトラカルボン酸二無水物
BISDA:4,4’-[プロパン-2,2-ジイルビス(1,4-フェニレンオキシ)]ジフタル酸二無水物
PRIAMINE:ダイマージアミン
KF8010:α,ω-ビス(3-アミノプロピル)ポリジメチルシロキサン
PMDA: Pyromellitic anhydride ODPA: 4,4'-oxydiphthalic anhydride BPDA: 3,3', 4,4'-biphenyltetracarboxylic acid dianhydride BISDA: 4,4'-[Propane-2,2- Diylbis (1,4-phenyleneoxy)] Diphthalic acid dianhydride PRIAMINE: Dimerdiamine KF8010: α, ω-bis (3-aminopropyl) polydimethylsiloxane
<物性評価方法>
(重量平均分子量(Mw))
重量平均分子量(Mw)は、GPC(ゲルパーミエーションクロマトグラフィー)により測定した。テトラヒドロフラン(THF)にビスマレイミド樹脂を濃度3質量%となるように溶解させたサンプルを、30℃に加温されたカラム(GL-R420(株式会社日立ハイテクフィールディング製)×1本、GL-R430(株式会社日立ハイテクフィールディング製)×1本、GL-R440(株式会社日立ハイテクフィールディング製)×1本)に50μL注入し、展開溶媒としてTHFを用い、流速1.6mL/minの条件で測定を行った。なお、検出器には、L-3350 RI検出器(株式会社日立製作所製)を用い、溶出時間から標準ポリスチレン(東ソー株式会社製)を用いて作製した分子量/溶出時間曲線により重量平均分子量(Mw)を換算した。
<Physical characteristic evaluation method>
(Weight average molecular weight (Mw))
The weight average molecular weight (Mw) was measured by GPC (gel permeation chromatography). A sample in which bismaleimide resin was dissolved in tetrahydrofuran (THF) to a concentration of 3% by mass was heated to 30 ° C., a column (GL-R420 (manufactured by Hitachi High-Tech Fielding Corporation) x 1, GL-R430. Inject 50 μL into (Hitachi High-Tech Fielding Co., Ltd.) x 1 and GL-R440 (Hitachi High-Tech Fielding Co., Ltd.) x 1), use THF as the developing solvent, and measure at a flow rate of 1.6 mL / min. went. An L-3350 RI detector (manufactured by Hitachi, Ltd.) was used as the detector, and the weight average molecular weight (Mw) was measured from the elution time using a molecular weight / elution time curve prepared using standard polystyrene (manufactured by Tosoh Corporation). ) Was converted.
[実施例1]
225mlの円筒形状の容器に、製造例1で得られたビスマレイミド樹脂(A-1)の溶液100質量部、(B)成分としてシリカ含有スラリー((株)アドマテックス製、商品名「SC2050-KNK」、シリカ70質量%)21.4質量部、(C)成分としてメチルイソブチルケトン(和光純薬(株)製)20.0質量部を仕込んだ。続いて、容器に蓋をし、容器内の混合物を、バリアブルミックスローター(アズワン(株)製、品番「VMR-5R」)を用いて70rpmで4時間以上撹拌することによって、不揮発分52.9質量%の接着剤組成物を得た。
[Example 1]
In a 225 ml cylindrical container, 100 parts by mass of the solution of the bismaleimide resin (A-1) obtained in Production Example 1, and a silica-containing slurry as a component (B) (manufactured by Admatex Co., Ltd.), trade name "SC2050-""KNK", silica 70% by mass) 21.4 parts by mass, and 20.0 parts by mass of methyl isobutyl ketone (manufactured by Wako Pure Chemical Industries, Ltd.) was charged as the component (C). Subsequently, the container is covered, and the mixture in the container is stirred at 70 rpm for 4 hours or more using a variable mix rotor (manufactured by AS ONE Co., Ltd., product number "VMR-5R") to obtain a non-volatile content of 52.9. A mass% adhesive composition was obtained.
[実施例2~8]
(A)成分、(B)成分、(C)成分及び(D)成分として、表2で示す種類のものをそれぞれ同表に示す使用量で使用した他は実施例1と同様にして、各接着剤組成物を得た。
[Examples 2 to 8]
As the component (A), the component (B), the component (C), and the component (D), the types shown in Table 2 were used in the amounts shown in the same table, respectively, in the same manner as in Example 1, respectively. An adhesive composition was obtained.
[比較例1]
実施例1において、(A-1)成分の溶液に代えて、上記(X)成分の溶液を表2で示す量で用い、かつ(B)成分及び(C)成分として、表2に示す種類のものをそれぞれ同表に示す使用量で使用した他は実施例1と同様にして、接着剤組成物を得た。
[Comparative Example 1]
In Example 1, instead of the solution of the component (A-1), the solution of the component (X) is used in the amount shown in Table 2, and the types shown in Table 2 are used as the component (B) and the component (C). An adhesive composition was obtained in the same manner as in Example 1 except that each of the above was used in the amounts shown in the same table.
[比較例2]
(B)成分の使用量を表2に示す量に変更した他は実施例1と同様にして、接着剤組成物を得た。
[Comparative Example 2]
An adhesive composition was obtained in the same manner as in Example 1 except that the amount of the component (B) used was changed to the amount shown in Table 2.
SC2050-KNK:シリカ含有スラリー((株)アドマテックス製、シリカ70質量%、フェニルアミノシランで表面処理されたシリカ粒子、平均粒径0.4μm)
MIBK:メチルイソブチルケトン(和光純薬(株)製)
2E4MZ:2-エチル-4-メチルイミダゾール(和光純薬(株)製)
SC2050-KNK: Silica-containing slurry (manufactured by Admatex Co., Ltd., 70% by mass of silica, silica particles surface-treated with phenylaminosilane, average particle size 0.4 μm)
MIBK: Methyl isobutyl ketone (manufactured by Wako Pure Chemical Industries, Ltd.)
2E4MZ: 2-Ethyl-4-methylimidazole (manufactured by Wako Pure Chemical Industries, Ltd.)
(実施例9)
225mlの円筒形状の容器に、製造例1で得られたビスマレイミド樹脂(A-1)の溶液100質量部、(B)成分としてシリカ含有スラリー((株)アドマテックス製、商品名「SC2050-KNK」、シリカ70質量%)42.7質量部、(C)成分としてメチルイソブチルケトン(和光純薬(株)製)25.0質量部を仕込み、ホモミキサー(プライミクス(株)製、「T.K.ホモミクサー MARKII」)を用いて9000rpmで20分間撹拌した。その後(D)成分としてジクミルパーオキサイド(日油(株)製、商品名「パークミルD」)0.60質量部を加え、バリアブルミックスローター(アズワン(株)製、品番「VMR-5R」)を用いて70rpmで1時間以上撹拌することによって、不揮発分53.6質量%の接着剤組成物を得た。
(Example 9)
In a 225 ml cylindrical container, 100 parts by mass of the solution of the bismaleimide resin (A-1) obtained in Production Example 1, and a slurry containing silica as the component (B) (manufactured by Admatex Corporation, trade name "SC2050-""KNK", silica 70% by mass) 42.7 parts by mass, 25.0 parts by mass of methyl isobutyl ketone (manufactured by Wako Pure Chemical Industries, Ltd.) as a component (C), homomixer (manufactured by Primix Corporation, "T" .K. Homomixer MARKII ”) was used to stir at 9000 rpm for 20 minutes. After that, 0.60 parts by mass of Dikmyl Peroxide (manufactured by NOF CORPORATION, trade name "Park Mill D") was added as a component (D), and a variable mix rotor (manufactured by AS ONE Co., Ltd., product number "VMR-5R") was added. An adhesive composition having a non-volatile content of 53.6% by mass was obtained by stirring at 70 rpm for 1 hour or more.
[実施例10~19]
(A)成分、(B)成分、(C)成分及び(D)成分として、表3で示す種類のものをそれぞれ同表に示す使用量で使用した他は実施例9と同様にして、各接着剤組成物を得た。
[Examples 10 to 19]
As the component (A), the component (B), the component (C) and the component (D), the types shown in Table 3 were used in the amounts shown in the same table, respectively, and the same as in Example 9 was used. An adhesive composition was obtained.
3SX-CX1:シリカ含有スラリー((株)アドマテックス製、シリカ60.5質量%、フェニルアミノシランで表面処理されたシリカ粒子、平均粒径0.3μm)
YA050C-KJK:シリカ含有スラリー((株)アドマテックス製、シリカ51.0質量%、フェニルアミノシランで表面処理されたシリカ粒子、平均粒径50nm)
DCP:ジクミルパーオキサイド(日油(株)製)
3SX-CX1: Silica-containing slurry (manufactured by Admatex Co., Ltd., silica 60.5% by mass, silica particles surface-treated with phenylaminosilane, average particle size 0.3 μm)
YA050C-KJK: Silica-containing slurry (manufactured by Admatex Co., Ltd., silica 51.0% by mass, silica particles surface-treated with phenylaminosilane, average particle size 50 nm)
DCP: Dicumyl peroxide (manufactured by NOF CORPORATION)
<接着シート(1)の作製>
実施例1の接着剤組成物を、アプリケータを用いてフィルムバイナ(登録商標)(PETフィルム、藤森工業(株)製、商品名「NS14」、膜厚75μm)の上に、乾燥後に30μmの厚みになるように塗布し、オーブンを用いて130℃、20分間の乾燥処理を行い、接着シート(1)を作製した。他の実施例及び比較例の接着剤組成物についても同様にして接着シート(1)を得た。
<Preparation of adhesive sheet (1)>
The adhesive composition of Example 1 was placed on a film binar (registered trademark) (PET film, manufactured by Fujimori Kogyo Co., Ltd., trade name "NS14", film thickness 75 μm) using an applicator, and 30 μm after drying. The film was applied to a thickness and dried at 130 ° C. for 20 minutes using an oven to prepare an adhesive sheet (1). An adhesive sheet (1) was obtained in the same manner for the adhesive compositions of the other examples and comparative examples.
<硬化シート(1)の作製>
実施例1の接着シート(1)の接着面にポリイミドフィルム(商品名「100EN」、東レ・デュポン(株)製、膜厚25μm)を重ね合わせ、真空ラミネータにて75℃、0.5MPa、30秒の条件で熱圧着した。熱圧着後にPETフィルムを剥離し、熱風乾燥機で200℃、2時間の加熱処理を行うことで硬化シート(1)を得た。他の実施例及び比較例の接着剤組成物についても同様にして硬化シート(1)を得た。
<Preparation of cured sheet (1)>
A polyimide film (trade name "100EN", manufactured by Toray DuPont Co., Ltd., thickness 25 μm) is superposed on the adhesive surface of the adhesive sheet (1) of Example 1, and a vacuum laminator is used at 75 ° C., 0.5 MPa, 30. Thermocompression bonding was performed under the condition of seconds. After thermocompression bonding, the PET film was peeled off and heat-treated at 200 ° C. for 2 hours in a hot air dryer to obtain a cured sheet (1). A cured sheet (1) was obtained in the same manner for the adhesive compositions of the other examples and the comparative examples.
<硬化シート(2)の作製>
実施例1の接着剤組成物を、アプリケータを用いてセパニウム(東洋アルミニウム(株)製、商品名「50B2-EA(A)4G/M2」、膜厚50μm)の上に、乾燥後に100μmの厚みになるように塗布し、オーブンを用いて130℃、20分間の乾燥処理を行った。その後、オーブンを用いて200℃、1時間の加熱処理を行った。加熱処理後、室温まで冷却し、セパニウムから剥離して硬化シート(2)を得た。
<Preparation of cured sheet (2)>
The adhesive composition of Example 1 was placed on sepanium (manufactured by Toyo Aluminum K.K., trade name "50B2-EA (A) 4G / M2", film thickness 50 μm) using an applicator, and 100 μm after drying. It was applied to a thickness and dried in an oven at 130 ° C. for 20 minutes. Then, the heat treatment was performed at 200 ° C. for 1 hour using an oven. After the heat treatment, the mixture was cooled to room temperature and exfoliated from sepanium to obtain a cured sheet (2).
<積層体(1)の作製>
PETフィルムを剥離した実施例1の接着シート(1)と、2枚の銅箔(商品名「F2WS-18」、古河電工株式会社製、厚み18μm)とを、銅箔の粗化面が接着シートと対面するように積層し、熱プレスにて200℃、2MPa、2時間の条件で熱圧着し、銅箔、接着シートの硬化物、銅箔がこの順に積層されてなる積層体(1)を得た。他の実施例及び比較例の接着剤組成物についても同様にして積層体(1)を得た。
<Preparation of laminated body (1)>
The roughened surface of the copper foil adheres the adhesive sheet (1) of Example 1 from which the PET film has been peeled off and two copper foils (trade name "F2WS-18", manufactured by Furukawa Denko Co., Ltd., thickness 18 μm). Laminated body (1) in which copper foil, cured product of adhesive sheet, and copper foil are laminated in this order by laminating so as to face the sheet and thermocompression bonding at 200 ° C., 2 MPa, and 2 hours with a hot press. Got The laminated body (1) was obtained in the same manner for the adhesive compositions of the other examples and the comparative examples.
<積層体(2)の作製>
PETフィルムを剥離した実施例1の接着シート(1)と、2枚のポリイミドフィルム(商品名「100EN」、東レ・デュポン(株)製、厚み25μm)とを接着シートが真ん中になるように積層し、熱プレスにて200℃、2MPa、2時間の条件で熱圧着し、ポリイミドフィルム、接着シートの硬化物、ポリイミドフィルムがこの順に積層されてなる積層体(2)を得た。他の実施例及び比較例の接着剤組成物についても同様にして積層体(2)を得た。
<Preparation of laminated body (2)>
The adhesive sheet (1) of Example 1 from which the PET film was peeled off and two polyimide films (trade name "100EN", manufactured by Toray DuPont Co., Ltd., thickness 25 μm) were laminated so that the adhesive sheet was in the center. Then, the polyimide film, the cured product of the adhesive sheet, and the polyimide film were laminated in this order by thermocompression bonding at 200 ° C., 2 MPa, and 2 hours with a hot press to obtain a laminate (2). The laminated body (2) was obtained in the same manner for the adhesive compositions of the other examples and the comparative examples.
<タック性の評価>
硬化シート(1)の接着面に、銅箔(商品名「F2WS-18」、古河電工株式会社製、厚み18μm)の光沢面を重ね、銅箔を水平方向に動かした。その際に粘着性があり、銅箔を動かせなかった場合をタック性有りとし、水平方向に動かせた場合をタック性無しとした。
<Evaluation of tackiness>
A glossy surface of copper foil (trade name "F2WS-18", manufactured by Furukawa Electric Co., Ltd., thickness 18 μm) was superposed on the adhesive surface of the cured sheet (1), and the copper foil was moved in the horizontal direction. At that time, when the copper foil was sticky and could not be moved, it was considered to have tackiness, and when it could be moved in the horizontal direction, it was considered to have no tackiness.
<接着強度>
積層体(1)及び積層体(2)を用いてポリイミドフィルム及び銅箔との接着強度を測定した。接着強度は、90°剥離測定機(株式会社山電製、RHEONERII CREEP METER RE2-3305B)を使用し、常温で引張速度5mm/sで測定した。結果を表4及び表5に示す。
<Adhesive strength>
The adhesive strength with the polyimide film and the copper foil was measured using the laminated body (1) and the laminated body (2). The adhesive strength was measured at a tensile speed of 5 mm / s at room temperature using a 90 ° peeling measuring machine (manufactured by Yamaden Co., Ltd., RHEONERII CREEP METER RE2-3305B). The results are shown in Tables 4 and 5.
<接着強度の判定基準>
A:接着強度が1.0kN/m以上
B:接着強度が0.5kN/m以上、1.0kN/m未満
C:接着強度が0.5kN/m未満
<Criteria for judging adhesive strength>
A: Adhesive strength is 1.0 kN / m or more B: Adhesive strength is 0.5 kN / m or more and less than 1.0 kN / m C: Adhesive strength is less than 0.5 kN / m
<誘電率及び誘電正接>
積層体(1)の両面の銅箔をエッチングにより除去し、130℃で30分乾燥させた後、10cm×5cmの試験片を作製し、SPDR誘電体共振器(Agilent Technologies社製)にて10GHzの比誘電率及び誘電正接を測定した。結果を表4及び表5に示す。なお、比較例1については、エッチングでの試験片の作製が困難であったため、測定が出来なかった。
<Permittivity and dielectric loss tangent>
The copper foils on both sides of the laminate (1) were removed by etching, dried at 130 ° C. for 30 minutes, and then a 10 cm × 5 cm test piece was prepared and used at 10 GHz with an SPDR dielectric resonator (manufactured by Agilent Technologies). Relative permittivity and dielectric loss tangent were measured. The results are shown in Tables 4 and 5. In Comparative Example 1, it was difficult to prepare a test piece by etching, so that the measurement could not be performed.
<5%重量減少温度>
積層体(1)の両面の銅箔をエッチングにより除去し、130℃で30分乾燥させた後、接着シートの硬化物をオープン型試料容器(セイコー電子社製「P/N SSC000E030」)に6.0~10.0mg計りとり、窒素流量300mL/min、昇温速度10℃/minの条件で測定し、5%重量減少温度(Td5)を測定した。測定装置は、TG/DTA7200(株式会社日立ハイテクサイエンス製)を使用した。結果を表4及び表5に示す。
<5% weight loss temperature>
The copper foils on both sides of the laminate (1) are removed by etching, dried at 130 ° C. for 30 minutes, and then the cured product of the adhesive sheet is placed in an open sample container (“P / N SSC000E030” manufactured by Seiko Electronics Co., Ltd.) 6 A measurement of 0.0 to 10.0 mg was performed under the conditions of a nitrogen flow rate of 300 mL / min and a heating rate of 10 ° C./min, and a 5% weight loss temperature (Td5) was measured. As the measuring device, TG / DTA7200 (manufactured by Hitachi High-Tech Science Corporation) was used. The results are shown in Tables 4 and 5.
<線膨張係数(CTE)α1、α2>
硬化シート(2)から30mm×4mmのサイズを有する試験片を作製した。この試験片を用いて、熱機械分析装置(商品名「TMA/SS7100」、(株)日立ハイテクサイエンス製)を用いて線膨張係数(CTE)を測定した。測定モードは引張りモード、測定荷重は20~49mN、測定雰囲気は大気雰囲気、昇温速度は1stランが10℃/min、2ndランが5℃/minとし、2ndランの40~55℃における測定結果をα1、110~160℃における測定結果をα2とした。結果を表4及び表5に示す。
<Coefficient of linear expansion (CTE) α 1 , α 2 >
A test piece having a size of 30 mm × 4 mm was prepared from the cured sheet (2). Using this test piece, the coefficient of linear expansion (CTE) was measured using a thermomechanical analyzer (trade name "TMA / SS7100", manufactured by Hitachi High-Tech Science Co., Ltd.). The measurement mode is the tension mode, the measurement load is 20 to 49 mN, the measurement atmosphere is the atmosphere, the temperature rise rate is 10 ° C / min for the 1st run, 5 ° C / min for the 2nd run, and the measurement results at 40 to 55 ° C for the 2nd run. Was α 1 , and the measurement result at 110 to 160 ° C was α 2 . The results are shown in Tables 4 and 5.
表4及び表5から明らかなように、本実施形態のビスマレイミド樹脂(A)と無機充填材(B)とを含有し、且つ、無機充填材(B)の含有量が5~55質量%(接着剤組成物の固形分全量基準)の範囲内である接着剤組成物(実施例)は、低誘電特性に優れるだけでなく、銅箔及びポリイミドフィルムと高い接着強度を示すことが確認された。更に、実施例の接着剤組成物を用いて得られる硬化物は、低タックであり、5%重量減少温度も高く、アウトガスも少ないことが確認された。また更に、実施例の接着剤組成物を用いて得られる硬化物は、線膨張係数(CTE)が低減されていることが確認された。なお、実施例14~19において、誘電特性は他の実施例と同程度の効果が得られる。 As is clear from Tables 4 and 5, the bismaleimide resin (A) and the inorganic filler (B) of the present embodiment are contained, and the content of the inorganic filler (B) is 5 to 55% by mass. It was confirmed that the adhesive composition (Example) within the range of (based on the total solid content of the adhesive composition) not only has excellent low dielectric properties, but also exhibits high adhesive strength with copper foil and polyimide film. rice field. Furthermore, it was confirmed that the cured product obtained by using the adhesive composition of the example had a low tack, a high 5% weight loss temperature, and a small amount of outgas. Furthermore, it was confirmed that the coefficient of linear expansion (CTE) of the cured product obtained by using the adhesive composition of the example was reduced. In Examples 14 to 19, the dielectric properties are as effective as those in the other examples.
本発明の接着剤組成物は、高周波帯の低誘電特性に優れるだけなく、銅箔及びポリイミドシート等の基材に対する接着性に優れる。また、当該接着剤組成物より得られる硬化物(接着剤層)は低タックであり、かつ5%重量減少温度が高くアウトガスが少なく、更に、線膨張係数(CTE)が低いため、プリント回路基板(ビルドアップ基板、フレキシブルプリント配線板等)及びフレキシブルプリント配線板用銅張り板の製造に用いる接着剤としてのみならず、半導体層間材料、コーティング剤、レジストインキ、導電ペースト等の電気絶縁材料等としても有用である。 The adhesive composition of the present invention is excellent not only in low dielectric properties in the high frequency band but also in adhesiveness to substrates such as copper foil and polyimide sheet. Further, the cured product (adhesive layer) obtained from the adhesive composition has a low tack, a high 5% weight loss temperature, a small amount of outgas, and a low linear expansion coefficient (CTE), so that it is a printed circuit board. Not only as an adhesive used for manufacturing (build-up boards, flexible printed wiring boards, etc.) and copper-clad boards for flexible printed wiring boards, but also as electrical insulating materials such as semiconductor interlayer materials, coating agents, resist inks, and conductive pastes. Is also useful.
Claims (15)
前記無機充填材(B)の含有量が、接着剤組成物の固形分全量を基準として5~55質量%である、ビスマレイミド系接着剤組成物。 It contains a bismaleimide resin (A) obtained by reacting an aromatic tetracarboxylic acid (a1), a diamine diamine (a2), and a maleic anhydride (a3), and an inorganic filler (B).
A bismaleimide-based adhesive composition in which the content of the inorganic filler (B) is 5 to 55% by mass based on the total solid content of the adhesive composition.
A flexible printed wiring board using the laminate according to claim 14.
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| KR1020227036317A KR20220160027A (en) | 2020-04-06 | 2020-07-17 | Bismaleimide-based adhesive composition, cured product, adhesive sheet and flexible printed wiring board |
| JP2022514304A JP7582303B2 (en) | 2020-04-06 | 2020-07-17 | Bismaleimide adhesive composition, cured product, adhesive sheet and flexible printed wiring board |
| JP2024190297A JP2025010301A (en) | 2020-04-06 | 2024-10-30 | Bismaleimide adhesive composition, cured product, adhesive sheet and flexible printed wiring board |
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| JP2020-068399 | 2020-04-06 | ||
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| WO2021205675A1 true WO2021205675A1 (en) | 2021-10-14 |
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| PCT/JP2020/027886 Ceased WO2021205675A1 (en) | 2020-04-06 | 2020-07-17 | Bismaleimide-based adhesive composition, cured product, adhesive sheet, and flexible printed wiring board |
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| JP (2) | JP7582303B2 (en) |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2024002605A (en) * | 2022-06-24 | 2024-01-11 | 信越化学工業株式会社 | Curable resin compositions, semiconductor encapsulants, adhesives, adhesive films, prepregs, interlayer insulation materials, and printed wiring boards |
| WO2024075746A1 (en) * | 2022-10-05 | 2024-04-11 | 株式会社レゾナック | Resin composition and production method therefor, and cured product of resin composition |
| US20240278536A1 (en) * | 2021-06-15 | 2024-08-22 | Resonac Corporation | Bismaleimide composition, cured product, sheet, laminated body, and flexible printed wiring board |
| WO2025100366A1 (en) * | 2023-11-06 | 2025-05-15 | 株式会社レゾナック | Method for producing maleimide resin |
| WO2025115496A1 (en) * | 2023-11-29 | 2025-06-05 | パナソニックIpマネジメント株式会社 | Cured product of resin composition, wiring board, and semiconductor package |
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| JP2018538377A (en) * | 2015-10-07 | 2018-12-27 | ヘンケル アイピー アンド ホールディング ゲゼルシャフト ミット ベシュレンクテル ハフツング | Formulation for 3D TSV package and use thereof |
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| JP2014045076A (en) | 2012-08-27 | 2014-03-13 | Nippon Kayaku Co Ltd | Substrate for high-frequency circuit |
| KR20180032557A (en) * | 2015-07-24 | 2018-03-30 | 다츠다 덴센 가부시키가이샤 | Copper foil with resin and printed wiring board |
| JP2018044065A (en) * | 2016-09-14 | 2018-03-22 | タツタ電線株式会社 | Flame retardant resin composition and copper foil with resin |
| JP2019173009A (en) * | 2018-03-28 | 2019-10-10 | 積水化学工業株式会社 | Cured body, resin material and multilayer printed board |
| WO2020012978A1 (en) * | 2018-07-13 | 2020-01-16 | 日立化成株式会社 | Adhesive composition, laminate, and adhesive sheet |
| JP2020012026A (en) * | 2018-07-13 | 2020-01-23 | 日立化成株式会社 | Adhesive composition, laminate, and adhesive sheet |
| JP2020045446A (en) * | 2018-09-20 | 2020-03-26 | 日立化成株式会社 | Thermosetting resin composition |
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- 2020-07-17 JP JP2022514304A patent/JP7582303B2/en active Active
- 2020-07-17 KR KR1020227036317A patent/KR20220160027A/en active Pending
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| JP2015032639A (en) * | 2013-07-31 | 2015-02-16 | 日立化成株式会社 | Pre-applied thermosetting underfill composition, electronic component device and method for manufacturing electronic component device |
| US20160237311A1 (en) * | 2013-09-26 | 2016-08-18 | Farhad G. Mizori | Low dielectric constant, low dielectric dissipation factor coatings, films and adhesives |
| JP2018538377A (en) * | 2015-10-07 | 2018-12-27 | ヘンケル アイピー アンド ホールディング ゲゼルシャフト ミット ベシュレンクテル ハフツング | Formulation for 3D TSV package and use thereof |
| WO2018016489A1 (en) * | 2016-07-19 | 2018-01-25 | 日立化成株式会社 | Resin composition, laminate sheet, and multilayer printed wiring board |
| JP2019082598A (en) * | 2017-10-31 | 2019-05-30 | 日本化薬株式会社 | Sealant for display |
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| US20240278536A1 (en) * | 2021-06-15 | 2024-08-22 | Resonac Corporation | Bismaleimide composition, cured product, sheet, laminated body, and flexible printed wiring board |
| JP2024002605A (en) * | 2022-06-24 | 2024-01-11 | 信越化学工業株式会社 | Curable resin compositions, semiconductor encapsulants, adhesives, adhesive films, prepregs, interlayer insulation materials, and printed wiring boards |
| JP7706849B2 (en) | 2022-06-24 | 2025-07-14 | 信越化学工業株式会社 | Curable resin composition, semiconductor encapsulant, adhesive, adhesive film, prepreg, interlayer insulating material, and printed wiring board |
| WO2024075746A1 (en) * | 2022-10-05 | 2024-04-11 | 株式会社レゾナック | Resin composition and production method therefor, and cured product of resin composition |
| WO2024075744A1 (en) * | 2022-10-05 | 2024-04-11 | 株式会社レゾナック | Resin composition, method for producing same, and cured product of resin composition |
| WO2025100366A1 (en) * | 2023-11-06 | 2025-05-15 | 株式会社レゾナック | Method for producing maleimide resin |
| WO2025115496A1 (en) * | 2023-11-29 | 2025-06-05 | パナソニックIpマネジメント株式会社 | Cured product of resin composition, wiring board, and semiconductor package |
Also Published As
| Publication number | Publication date |
|---|---|
| JPWO2021205675A1 (en) | 2021-10-14 |
| JP2025010301A (en) | 2025-01-20 |
| KR20220160027A (en) | 2022-12-05 |
| JP7582303B2 (en) | 2024-11-13 |
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