WO2021012210A1 - Atomizing core automatic feeding and oil-injecting and mouthpiece automatic feeding and screwing device - Google Patents
Atomizing core automatic feeding and oil-injecting and mouthpiece automatic feeding and screwing device Download PDFInfo
- Publication number
- WO2021012210A1 WO2021012210A1 PCT/CN2019/097470 CN2019097470W WO2021012210A1 WO 2021012210 A1 WO2021012210 A1 WO 2021012210A1 CN 2019097470 W CN2019097470 W CN 2019097470W WO 2021012210 A1 WO2021012210 A1 WO 2021012210A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cigarette holder
- core
- atomizing core
- cigarette
- feeding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Images
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F47/00—Smokers' requisites not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
Definitions
- the invention relates to the technical field of electronic cigarettes, and more specifically, to an automatic feeding and screwing device for an atomizing core automatic feeding and oil filling cigarette holder.
- the purpose of the present invention is to provide an automatic feeding and screwing device for automatic feeding of an atomizing core and an oil filling cigarette holder, which aims to solve the problem of low production and assembly efficiency of electronic cigarettes in the prior art.
- An automatic feeding and screwing device for automatic feeding of an atomizing core and an oil filling cigarette holder includes a processing table on which an index plate for installing a jig is arranged to atomize the to-be-processed
- the cores are fed one by one to the atomizing core feeding mechanism on the fixture on the index plate, the atomizing core oiling mechanism for filling the atomizing core on the fixture on the indexing plate, and the cigarette holder
- a plurality of the jigs are installed on the index plate, and the jigs are provided with atomization core placement holes for placing the atomization cores to be processed;
- the upper surface of the disc is arranged in a ring shape.
- the atomizing core feeding mechanism includes an atomizing core feeding fixture, an atomizing core movement positioning mechanism, an atomizing core pushing mechanism, and an atomizing core guiding mechanism;
- the atomizing core feeding fixture is The atomization core to be processed is placed, and the atomization core movement positioning mechanism is used to drive the atomization core placed on the atomization core feeding jig to move to directly above the atomization core guide mechanism.
- the core pushing mechanism is used to push the atomizing core placed on the atomizing core feeding jig downward, and the ejected atomizing core falls along the atomizing core guide mechanism to the mist of the jig The core is placed in the hole.
- the atomizing core oiling mechanism includes an oiling ejector needle valve for oiling the atomizing core on the jig, a Z-axis lifting linear module that drives the oiling ejector valve to move up and down, and driving the oiling
- the ejector needle valve accurately moves to the atomizing core oil filling positioning mechanism directly above the atomizing core on the jig on the index plate and the injection needle heating assembly for heating the injection needle of the oil filling ejector valve.
- the oil injection thimble valve includes an oil cavity, the oil cavity is provided with an oil outlet and an oil inlet, the oil outlet is connected with the injection needle, and the injection needle is used to connect the oil cavity The e-liquid inside is injected into the oil storage cavity of the atomization core.
- the cigarette holder feeding pre-installation mechanism includes a cigarette holder feeding jig, a cigarette holder pushing mechanism, a cigarette holder movement positioning mechanism, a cigarette holder guide tube, and a cigarette holder pre-installing mechanism;
- the cigarette holder feeding jig is equipped with a cigarette holder to be pre-installed A cigarette holder
- the cigarette holder movement positioning mechanism is used to drive the cigarette holder placed on the cigarette holder feeding jig to move above the mouth of the cigarette holder guide tube
- the cigarette holder pushing mechanism is used to load the cigarette holder feeding jig
- the cigarette holder placed on the upper part is pushed down, the pushed cigarette holder falls along the cigarette holder guide tube, and the cigarette holder preloading mechanism pre-installs the cigarette holder falling from the cigarette holder guide tube on the atomizing core on the fixture on.
- the cigarette holder pre-installation mechanism includes a support frame arranged on the processing table, a guide plate horizontally arranged on the support frame, a sliding block that can move horizontally along the guide plate, and drives the
- the cigarette holder moving horizontally along the guide plate is pre-installed with front and rear cylinders and the cigarette holder used to pre-press the cigarette holder on the atomizing core on the fixture is pre-installed with upper and lower cylinders;
- the sliding block is provided with The first through hole through which the cigarette holder guide tube passes for the cigarette holder to pass through, the guide plate is provided with a second through hole, and the second through hole faces the atomizing core on the fixture.
- the pre-installed front and rear cylinders drive the sliding block to move horizontally along the guide plate, so that when the first through hole and the second through hole are directly opposite, the cigarette holder falling from the cigarette holder guide tube passes through the cigarette holder in sequence
- the guide tube, the first through hole, and the second through hole are finally dropped onto the atomizing core on the fixture, and the cigarette holder is pre-installed with upper and lower cylinders to pre-press and drop onto the atomizing core on the fixture. , Complete the pre-installation of the cigarette holder.
- the assembling mechanism includes an atomizing core fixing cylinder for pressing against the side wall of the atomizing core on the fixture, and a twisting cylinder for clamping the cigarette holder and rotating the atomizing core mounted on the fixture. Cigarette holder mechanism.
- the cigarette-twisting mechanism includes a cigarette-twisting fixture for clamping the cigarette holder to be assembled, driving the cigarette-twisting fixture to clamp the three-claw cylinder of the cigarette holder to be assembled, and a pneumatic rotary joint connecting the three-jaw cylinder ,
- the motor that drives the rotation of the cigarette holder fixture drives the cigarette holder fixture, the three-jaw cylinder, the pneumatic rotary joint, and the vertical movement of the cigarette holder upper and lower cylinders of the servo motor for longitudinal movement, as well as for limiting the vertical movement of the cigarette holder clamping height
- the limit upper and lower cylinders The limit upper and lower cylinders.
- the blanking mechanism includes a clamping jig for clamping the finished product, a clamping jaw cylinder that drives the clamping jig to clamp the finished product, and a blanking tool that drives the clamping jaw cylinder to move longitudinally
- the present invention provides an automatic feeding and screwing device for the automatic feeding of the atomizing core and the oil filling cigarette holder.
- the automatic feeding of the atomizing core to be processed is completed by the atomizing core feeding mechanism to make the atomization
- the core is loaded onto the jig on the indexing plate, and the atomizing core on the jig on the indexing plate is rotated to the oiling station to be filled by the oiling mechanism, and then rotated to the cigarette holder loading station.
- the pre-assembly mechanism carries out the pre-installation of the cigarette holder, so that the cigarette holder is pre-installed on the atomizing core that has been filled with oil, and then rotated to the assembly station to be assembled by the assembly mechanism to complete the assembly of the atomizing core and the cigarette holder, and finally turn to the blanking worker
- the unloading operation of the finished product by the unloading mechanism greatly improves the production efficiency, greatly reduces the labor of the workers, and significantly improves the degree of automation.
- Fig. 1 is a schematic structural diagram of an automatic feeding and screwing device for an automatic feeding and oiling cigarette holder of an atomizing core provided by an embodiment of the present invention
- FIG. 2 is a schematic structural diagram of an indexing plate of an automatic feeding and screwing device for automatic feeding and screwing of an atomizing core and a cigarette holder according to an embodiment of the present invention
- FIG. 3 is a schematic structural diagram of an atomizing core feeding jig of an automatic feeding and screwing device for an atomizing core automatic feeding oil filling cigarette holder according to an embodiment of the present invention
- FIG. 4 is a schematic view of the flow of placing the atomizing core of the future material sponge package on the atomizing core feeding fixture according to an embodiment of the present invention
- FIG. 5 is a schematic structural diagram of an atomizing core feeding mechanism of an automatic feeding and screwing device for automatic feeding of an atomizing core and a cigarette holder according to an embodiment of the present invention
- FIG. 6 is a schematic structural diagram of an atomizing core guiding mechanism of an automatic feeding and screwing device for an automatic feeding and filling cigarette holder according to an embodiment of the present invention
- FIG. 7 is a schematic structural diagram of the atomizing core oiling mechanism of the atomizing core automatic feeding oil filling cigarette holder automatic feeding and screwing device according to an embodiment of the present invention.
- FIG. 8 is a schematic structural diagram of a cigarette holder pre-installation mechanism of an automatic feeding and screwing device for auto-feeding and oil-filling cigarette holders according to an embodiment of the present invention
- FIG. 9 is a schematic structural diagram of a cigarette holder pre-assembly mechanism of an automatic feeding and screwing device for automatic feeding and screwing of an atomizing core according to an embodiment of the present invention
- FIG. 10 is a schematic structural diagram of an assembly mechanism of an automatic feeding and screwing device for automatic feeding and screwing of an atomizing core and an oil filling cigarette holder according to an embodiment of the present invention
- Fig. 11 is a schematic structural diagram of a discharging mechanism of an automatic feeding and screwing device for an automatic feeding and oiling cigarette holder of an atomizing core provided by an embodiment of the present invention.
- a preferred embodiment of the present invention is an automatic feeding and screwing device for automatic feeding and screwing of an atomizing core and an oiling cigarette holder as shown in Fig. 1.
- an automatic feeding and screwing device for an automatic feeding and oiling cigarette holder for an atomizing core Including the processing table 1, the processing table 1 is provided with an index plate 20 for installing the fixture 22, and the atomization cores to be processed are fed one by one to the atomization core feeding on the fixture 22 on the index plate 20 Mechanism 3.
- Atomizing core oiling mechanism for filling the atomizing core 23 on the jig 22 on the index plate 20. 4.
- the atomizing core feeding mechanism 3 completes the automatic feeding of the atomizing core to be processed, so that the atomizing core is fed to the index plate
- the atomizing core 23 on the fixture 22 on the index plate 20 is rotated to the oiling station to be filled by the oiling mechanism, and then rotated to the cigarette holder material pre-installation station, and the cigarette holder material is pre-installed
- the mechanism 6 carries out the cigarette holder loading pre-installation, so that the cigarette holder is pre-installed on the atomizing core filled with oil, and then rotated to the assembly station to be assembled by the assembly mechanism 7 to complete the assembly of the atomizing core 23 and the cigarette holder 24, and finally rotate to the bottom
- the blanking mechanism 8 performs the blanking operation of the finished product in the blanking station, which greatly improves the production efficiency, greatly reduces the labor of the workers
- a plurality of jigs 22 are installed on the index plate 20, and the jigs 22 are provided with atomization core placement holes for placing the atomization core 23 to be processed; the plurality of jigs 22 are on the index plate 20.
- the upper surface is arranged in a ring shape; the jig 22 can be quickly plugged and replaced; this arrangement maximizes the subdivision of the stations and increases the productivity.
- the simple replacement of the jig 22 can adapt to the processing of atomizing cores of different lengths and diameters.
- the atomizing core feeding mechanism 3 includes an atomizing core feeding fixture 30, an atomizing core movement positioning mechanism 32, an atomizing core pushing mechanism 33, and an atomizing core guiding mechanism 31;
- the atomizing core to be processed is placed on the atomizing core feeding fixture 30, and the atomizing core movement positioning mechanism 32 is used to drive the atomizing core placed on the atomizing core feeding fixture 30 to move to the atomizing core guiding mechanism Right above 31, the atomizing core pushing mechanism 33 is used to push the atomizing core placed on the atomizing core feeding jig 30 downward, and the pushed out atomizing core falls along the atomizing core guide mechanism 31 to the treatment
- the atomizing core of the tool 22 is placed in the hole; in this way, it is realized that the atomizing core is automatically fed to the jig 22 of the index plate 20 one by one.
- the atomizing core feeding jig 30 includes a top plate 302, a middle layer plate 301 and a bottom plate 300 placed in a sink groove on the bottom surface of the top plate 302 with a clearance fit, connected by screws from top to bottom,
- the material of the top plate 302 is preferably acrylic
- the material of the middle layer plate 301 is preferably silica gel
- the material of the bottom plate 300 is preferably aluminum.
- the top plate 302, the middle plate 301, and the bottom plate 300 are all provided with circular through holes in the same arrangement as the atomization cores of the incoming sponge packaging.
- the circular through holes on the top plate 302 and the bottom plate 300 have the same diameter And the diameter is larger than the maximum diameter of the atomization core; the bottom surfaces of the through holes of the top plate 302 and the bottom plate 300 are both provided with guiding angles, and the guiding angles will be transferred to the atomizing core feeding jig 30 at one time from the atomizing core 303 packed in the material sponge.
- the diameter of the circular through hole on the middle plate 301 is smaller than the maximum atomization core
- the expansion of the through holes on the middle plate 301 fixes the atomizing core in the atomizing core feeding jig 30, and the through holes on the top plate 302 and the bottom plate 300 play a role of limiting.
- the atomization core 303 of the material sponge package will be transferred to the atomization core feeding jig 30 in order to prevent the sponge debris on the sponge package from falling into the atomization core during the operation of the equipment and contaminate the e-liquid and improve the positioning accuracy of automatic feeding.
- the process of placing the atomizing core in the atomizing core feeding jig 30 is: transferring the sponge-packed atomizing core to the atomizing core feeding jig 30 at one time; the specific process is : Place the atomizing core feeding fixture 30 above the atomizing core 303 packed in the sponge, so that all the atomizing cores are inserted into the through holes of the bottom plate 300 in the atomizing core feeding fixture 30, and then The atomizing core on the sponge package is pressed into the atomizing core feeding jig 30, then the sponge is taken out, and finally the bottom surface of the atomizing core in the atomizing core feeding jig 30 is flattened on the atomizing core feeding jig 30 On the bottom surface of 30, an atomizing core feeding jig 304 filled with atomizing cores is obtained; the atomizing core feeding jig 304 filled with atomizing cores is placed on the positioning tray 324 in the atomizing core feeding mechanism 3
- the atomization core guide mechanism 31 includes a guide support frame 310; the guide support frame 310 is provided with a support plate 311 for installing the atomization core feeding guide tube 312; on the support plate 311 A fixed block 313 and a movable clamping block 314 for clamping and fixing the guide tube of the atomization core are provided, and the placement through hole of the atomization core guide shaft sleeve 315 that can be quickly plugged and replaced; the atomization core feeding guide tube 312, the atomization core
- the core guide bushing 315 and the atomizing core placement hole on the jig 22 on the index plate 20 are placed along the same axis from top to bottom, the axis position is the atomizing core feeding position; simply replace the atomizing core guide bushing 315 can be adapted to the processing of atomizing cores of different diameters.
- the atomizing core guide mechanism 31 also includes an atomizing core blocking material buffer cylinder 316.
- the atomizing core blocking material buffer cylinder 316 can buffer the impact force on the atomizing core caused by the high drop, and avoid the atomizing core falling process In the case, the oil storage cavity made of glass material of the atomizing core is broken due to the friction of the stainless steel jig.
- a silicone sleeve 317 is sleeved on the threaded output shaft of the atomizing core blocking buffer cylinder 316.
- the silicone sleeve 317 is used to absorb the kinetic energy of the atomizing core falling and impacting, thereby improving the stability of the atomizing core feeding and ensuring the product Completeness.
- the atomization core feeding guide tube 312 has a guide hole for the atomization core to pass through, and the diameter of the guide hole is 1 mm larger than the maximum diameter of the outer circumference of the atomization core; in this way, it is convenient for the atomization core to pass through the guide hole smoothly, and at the same time
- the atomizing core can fall in a specified form.
- the atomization core movement positioning mechanism 32 includes a positioning support frame 320; the positioning support frame 320 is provided with an X-axis linear module 321 that moves along the X-axis direction; moves along the X-axis direction
- the X-axis linear module 321 is provided with a Y-axis linear module 323 that moves along the Y-axis direction; the Y-axis linear module 323 that moves along the Y-axis direction is provided with positioning for placing the atomization core feeding jig 30 Tray 324;
- the positioning tray 324 is provided with two sinks for placing 2 sets of atomization core feeding jigs 30, and the range of the sink is provided with a through slot for avoiding the air atomization core; linear movement along the X axis
- the module is linked with the linear module moving along the Y axis to move the atomizing core placement holes on the atomizing core feeding jig 30 to the atomizing core feeding position one by one.
- the atomization core pushing mechanism 33 includes a pushing support frame 330; the pushing support frame 330 is provided with a cylinder fixing plate 331; the cylinder fixing plate 331 is provided with a longitudinally moving mist The upper and lower cylinders 332 of the core pushing material; the output shaft of the upper and lower cylinders 332 of the atomizing core pushing material is connected with a pushing shaft 333, the diameter of the pushing shaft 333 is smaller than the through hole on the top plate 302 in the atomizing core feeding jig 30 Diameter; when the atomizing core placement hole on the atomizing core feeding jig 30 moves to the atomizing core feeding position, the atomizing core pushing upper and lower cylinder 332 moves downward to push the atomizing core away from the atomizing core When the material jig 30 falls, it is guided by the atomization core guide mechanism 31 to make the atomization core fall into the atomization core placement hole of the jig 22 on the index plate 20 to complete the
- the atomizing core oiling mechanism 4 includes an oiling ejector needle valve 41 for oiling the atomizing core on the fixture 22, and a Z-axis lifting linear module 401 that drives the oiling ejector valve 41 to move up and down. , Drive the oil injection thimble valve 41 to accurately move to the atomization core oil injection positioning mechanism 42 directly above the atomization core on the jig 22 on the index plate 20 and the injection needle 413 for heating the injection needle 413 of the oil injection thimble valve 41 Needle heating assembly 43.
- the oil injection thimble valve 41 includes an oil cavity 410.
- the oil cavity 410 is provided with an oil outlet 411 and an oil inlet 412.
- the oil outlet 411 is connected with an injection needle 413.
- the injection needle 413 is used to The smoke oil in the oil cavity 410 is injected into the oil storage cavity of the atomizing core; an oil pipe (not shown in the figure) is provided on the oil inlet 412, and the other end of the oil pipe is connected to the oil outlet 411 of the precision ceramic plunger pump 5 ;
- the oil inlet 412 of the precision ceramic plunger pump 5 is connected to the oil storage pressure tank 10;
- the oil injection thimble valve 41, the oil pipe, the precision ceramic plunger pump 5 and the oil storage pressure tank 10 are all equipped with heating and temperature control components to improve the oil Body fluidity, easy to fill oil; oil volume and temperature control can be digitally adjusted on the man-machine interface, with strong controllability.
- the Z-axis lifting linear module 401 drives the oil injection thimble valve 41 to move up and down to inject oil into the atomizing core: when the injection needle 413 drops to the lowest point of the oil storage cavity of the atomizing core, the oil injection starts. After a short delay, the injection needle 413 is raised at an appropriate speed. When the injection needle 413 leaves the oil storage cavity of the atomizing core, the oil injection is just completed.
- the automation is high, the injection accuracy is high, the oil injection effect is good, and the smoke oil loss is very small.
- the fluidity of e-liquid is poor, it cannot flow into the bottom of the oil storage cavity of the atomization core and the problem of sticky oil on the outer wall of the injection needle 413.
- the atomizing core oil injection positioning mechanism 42 includes a positioning and fixing block 420; the positioning and fixing block 420 is provided with an arched curved Youli rubber strip 421; when the index plate 20 is rotated to the oil injection station, The arched curved Uniforce rubber strip 421 is in contact with the side wall of the atomizing core, and the arch is squeezed and deformed. The elasticity of the unidirectional rubber is used to hold the side wall of the atomizing core tightly, so that the injection needle 413 can smoothly enter the atomized core oil.
- the cavity 410 is filled with oil, which solves the problem that the oil cavity 410 of the atomized core will follow the injection needle 413 to lift the collision machine due to the small size.
- the injection needle heating assembly 43 includes a support frame 430; the support frame 430 is provided with a heating fan 431; the heating fan 431 is provided with a wind collecting tube 432; heating the injection needle 413 is conducive to better fluidity. The poor smoke oil flows out from the injection needle 413 smoothly.
- the cigarette holder loading pre-installation mechanism 6 includes a cigarette holder loading fixture 60, a cigarette holder pushing mechanism 61, a cigarette holder movement positioning mechanism 62, a cigarette holder guide tube 63, and a cigarette holder pre-installing mechanism 64;
- a cigarette holder to be pre-installed is placed on the cigarette holder feeding jig 60.
- the cigarette holder movement positioning mechanism 62 is used to drive the cigarette holder placed on the cigarette holder feeding jig 60 to move above the mouth of the cigarette holder guide tube 63.
- the cigarette holder pushing mechanism 61 is used for Push the cigarette holder placed on the cigarette holder feeding jig 60 downward, and the pushed out cigarette holder falls along the cigarette holder guide tube 63, and the cigarette holder pre-installation mechanism 64 pre-installs the cigarette holder dropped from the cigarette holder guide pipe 63 on the jig 22 On the atomization core; because the cigarette holder and the atomization core have the same feeding method, the cigarette holder feeding fixture 60, the cigarette holder pushing mechanism 61, the cigarette holder movement positioning mechanism 62, and the cigarette holder guide tube 63 are respectively in the atomizing core feeding mechanism 3
- the structure of the atomizing core feeding jig 30, the atomizing core pushing mechanism 33, the atomizing core movement positioning mechanism 32 and the atomizing core guiding mechanism 31 are roughly the same, so the cigarette holder feeding method and related mechanisms are no longer done here. Repeat the description.
- the cigarette holder pre-installation mechanism 64 includes a support frame 6400 arranged on the processing table 1, a guide plate 6405 arranged horizontally on the support frame 6400, a sliding block 6406 that can move horizontally along the guide plate 6405, and a driving sliding block 6406 made along the guide plate 6405.
- the horizontally moving cigarette holder is pre-installed with front and rear cylinders 6403 and the cigarette holder for pre-pressing the cigarette holder on the atomizing core of the fixture 22 is pre-installed with upper and lower cylinders 6404; the sliding block 6406 is provided with a cigarette holder through the guide tube 63 for the cigarette holder to pass through
- the first through hole of the guide plate 6405 is provided with a second through hole, and the second through hole faces the atomization core on the fixture 22.
- the front and rear cylinders 6403 drive the sliding block 6406 horizontally along the guide plate 6405 Movement so that when the first through hole and the second through hole are directly opposite, the cigarette holder falling from the cigarette holder guide tube 63 passes through the cigarette holder guide tube 63, the first through hole, and the second through hole in sequence, and finally falls on the fixture 22.
- the cigarette holder is pre-installed with the upper and lower cylinders 6404, and the cigarette holder on the atomizing core on the fixture 22 is preloaded to complete the pre-installation of the cigarette holder.
- first shaft sleeve 6401 is provided in the first through hole
- second shaft sleeve 6402 is provided in the second through hole. In this way, only the first shaft sleeve 6401 and the second shaft sleeve 6402 need to be replaced. To meet the loading requirements of cigarette holders of different sizes.
- the cigarette holder pre-installation mechanism 64 also includes a positioning and guiding mechanism 641 for precisely positioning the position of the atomizing core while guiding the cigarette holder to accurately fall onto the atomizing core.
- the positioning and guiding mechanism 641 includes a positioning and guiding jig 6411, driving the positioning and guiding.
- the clamping jaw cylinder 6412 of the jig 6411 opens and closes, the positioning and guiding left and right cylinders 6413 that drive the positioning and guiding jig 6411 to move laterally, and the support frame 6410 for installing the positioning and guiding left and right cylinders 6413; in this way, the positioning and guiding jig 6411 accurately fixes the atomizing core At an accurate position, the atomization core is prevented from moving and deviating, which facilitates the precise pre-installation of the cigarette holder 24 and the atomization core 23.
- the cigarette holder pre-installation mechanism 64 also includes a cold air port 6420 for outputting cold air.
- the cold air port 6420 is directly opposite to the atomizing core precisely positioned by the positioning and guiding mechanism 641. After the atomizing core is filled by the atomizing core oiling mechanism 4, for the e-liquid with good fluidity after heating, a fast cooling air-conditioning port 6420 is provided to quickly cool the e-liquid to reduce the liquidity of the e-liquid and prevent the e-liquid from infiltrating into the atomizer core, resulting in the oil cavity The amount of oil cannot be kept consistent.
- the assembly mechanism 7 includes an atomizing core fixing cylinder 71 for pressing against the side wall of the atomizing core on the fixture 22, and for clamping the cigarette holder and rotatingly mounted to the fixture 22
- the cigarette twisting mechanism 72 on the atomization core is shown in Figures 1, 2 and 10.
- the cigarette-twisting mechanism 72 includes a cigarette-twisting fixture 720 for clamping the cigarette holder to be assembled, driving the cigarette-twisting fixture 720 to clamp the three-claw cylinder 721 of the cigarette holder to be assembled, and connecting three
- the gas path rotary joint 722 of the claw cylinder 721 drives the motor that drives the cigarette holder 720 to rotate, drives the cigarette holder 720, the three-claw cylinder 721, the gas path rotary joint 722 and the servo motor 723 to move the cigarette holder upper and lower cylinders 724 and
- the upper and lower limit cylinders 725 are used to limit the longitudinal movement of the cigarette holder clamping height; the upper and lower cylinders 724 control the twisting stroke of the cigarette holder, and the limit upper and lower cylinders 725 control the height of the holder, so that the cigarette holder is on the top surface of the cigarette holder and the three-claw cylinder above.
- the position where the bottom surface of 721 is flat or with a small gap is clamped by the cigarette holder fixture 720 to correct a better clamping state without affecting the processing.
- Simple replacement of the cigarette holder fixture 720 can adapt to a variety of cigarette holder processing, with high assembly accuracy , Strong versatility and controllability.
- the assembly mechanism 7 also includes an assembly support frame 70, which is used to install the atomizing core fixing cylinder 71 and the cigarette twister mechanism 72.
- the assembly support frame 70 is provided with a longitudinal
- the guide rail 701 and the longitudinal guide rail 701 are provided with a movable plate 702.
- the movable plate 702 is fixedly connected with a motor mounting seat 703 for installing the servo motor 723; the assembly support frame 70 is provided with a fixed plate 704 for installing the upper and lower cylinders 724 of the cigarette holder and the mounting limit
- the fixed plate 705 of the upper and lower cylinders 725 is located; the movable end of the upper and lower cylinders 724 of the cigarette twister is fixedly connected with the movable plate 702; the structure is reasonable and compact, easy to maintain, and stable in operation.
- the blanking mechanism 8 includes a clamping fixture 81 for clamping the finished product, a clamping jaw cylinder 82 that drives the clamping fixture 81 to clamp the finished product, and a lower jaw that drives the clamping jaw cylinder 82 to move longitudinally.
- the upper and lower blanking cylinders 83 and the cylinder 84 before and after the blanking work together to clamp the clamping jig 81 Tight finished products are transported to the unloading conveyor belt 85, the finished products are conveyed to the unloading track 86 through the unloading conveyor belt 85, and then output to the receiving box 87 through the unloading track 86.
- the unloading effect is good and the speed is fast.
- the unloading track 86 is rotatably connected with one end of the unloading conveyor belt 85 to facilitate the taking out of the receiving box 87.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
Description
本发明涉及电子烟的技术领域,更具体地说,涉及一种雾化芯自动上料注油烟嘴自动上料旋拧设备。The invention relates to the technical field of electronic cigarettes, and more specifically, to an automatic feeding and screwing device for an atomizing core automatic feeding and oil filling cigarette holder.
电子烟组装时需要对雾化芯内注入一定量烟油,并将烟嘴旋转安装到雾化芯上,目前大都是采用人工方式完成雾化芯上料、向雾化芯储油容腔内注油、烟嘴上料以及将注油完毕的雾化芯和烟嘴进行组装等一系列操作,逐个重复上料操作繁琐,产品一致性差,工人劳动强度大,生产效率低,生产成本高。When assembling an electronic cigarette, it is necessary to inject a certain amount of e-liquid into the atomizer core, and rotate the cigarette holder to the atomizer core. At present, most of the manual methods are used to complete the feeding of the atomizer core and fill the oil storage cavity of the atomizer core. , A series of operations such as loading the cigarette holder and assembling the oil-filled atomizing core and cigarette holder, one by one, is cumbersome to repeat the feeding operation, the product consistency is poor, the labor intensity of the workers is high, the production efficiency is low, and the production cost is high.
本发明的目的在于提供一种雾化芯自动上料注油烟嘴自动上料旋拧设备,旨在解决现有技术中电子烟的生产组装效率低的问题。The purpose of the present invention is to provide an automatic feeding and screwing device for automatic feeding of an atomizing core and an oil filling cigarette holder, which aims to solve the problem of low production and assembly efficiency of electronic cigarettes in the prior art.
问题的解决方案The solution to the problem
本发明是这样实现的,一种雾化芯自动上料注油烟嘴自动上料旋拧设备,包括加工台,所述加工台上设置有用于安装治具的分度盘、将待加工的雾化芯逐个上料至所述分度盘上的治具上的雾化芯上料机构、对所述分度盘上的治具上的雾化芯进行注油的雾化芯注油机构、将烟嘴预装在所述分度盘上的治具上的雾化芯上的烟嘴上料预装机构、将烟嘴与所述分度盘上的治具上的雾化芯进行组装的组装机构以及将完成了全部操作工序的成品进行下料操作的下料机构。The present invention is realized in this way. An automatic feeding and screwing device for automatic feeding of an atomizing core and an oil filling cigarette holder includes a processing table on which an index plate for installing a jig is arranged to atomize the to-be-processed The cores are fed one by one to the atomizing core feeding mechanism on the fixture on the index plate, the atomizing core oiling mechanism for filling the atomizing core on the fixture on the indexing plate, and the cigarette holder The cigarette holder material pre-installation mechanism on the atomization core mounted on the jig on the index plate, the assembly mechanism for assembling the cigarette holder and the atomizer core on the jig on the index plate, and will complete The blanking mechanism for blanking the finished products of all operating procedures.
进一步地,所述分度盘上安装有多个所述治具,所述治具设置有用于放置待加工的雾化芯的雾化芯放置孔;多个所述治具在所述分度盘上表面呈环形布置。Further, a plurality of the jigs are installed on the index plate, and the jigs are provided with atomization core placement holes for placing the atomization cores to be processed; The upper surface of the disc is arranged in a ring shape.
进一步地,所述雾化芯上料机构包括雾化芯上料治具、雾化芯运动定位机构、雾化芯推料机构以及雾化芯导向机构;所述雾化芯上料治具上安放有待加工的雾化芯,所述雾化芯运动定位机构用于驱动所述雾化芯上料治具上安放的雾化芯运动至所述雾化芯导向机构的正上方,所述雾化芯推料机构用于将所述雾化 芯上料治具上安放的雾化芯向下推出,被推出的雾化芯沿着所述雾化芯导向机构下落到所述治具的雾化芯放置孔中。Further, the atomizing core feeding mechanism includes an atomizing core feeding fixture, an atomizing core movement positioning mechanism, an atomizing core pushing mechanism, and an atomizing core guiding mechanism; the atomizing core feeding fixture is The atomization core to be processed is placed, and the atomization core movement positioning mechanism is used to drive the atomization core placed on the atomization core feeding jig to move to directly above the atomization core guide mechanism. The core pushing mechanism is used to push the atomizing core placed on the atomizing core feeding jig downward, and the ejected atomizing core falls along the atomizing core guide mechanism to the mist of the jig The core is placed in the hole.
进一步地,所述雾化芯注油机构包括用于对所述治具上的雾化芯进行注油的注油顶针阀、驱动所述注油顶针阀上下运动的Z轴升降线性模组、驱动所述注油顶针阀精确运动至所述分度盘上的治具上的雾化芯的正上方的雾化芯注油定位机构以及用于为注油顶针阀的注射针进行加热的注射针加热组件。Further, the atomizing core oiling mechanism includes an oiling ejector needle valve for oiling the atomizing core on the jig, a Z-axis lifting linear module that drives the oiling ejector valve to move up and down, and driving the oiling The ejector needle valve accurately moves to the atomizing core oil filling positioning mechanism directly above the atomizing core on the jig on the index plate and the injection needle heating assembly for heating the injection needle of the oil filling ejector valve.
进一步地,所述注油顶针阀包括油腔,所述油腔上设置有出油口和进油口,所述出油口连接有所述注射针,所述注射针用于将所述油腔内的烟油注入到所述雾化芯的储油容腔内。Further, the oil injection thimble valve includes an oil cavity, the oil cavity is provided with an oil outlet and an oil inlet, the oil outlet is connected with the injection needle, and the injection needle is used to connect the oil cavity The e-liquid inside is injected into the oil storage cavity of the atomization core.
进一步地,所述烟嘴上料预装机构包括烟嘴上料治具、烟嘴推料机构、烟嘴运动定位机构、烟嘴导向管以及烟嘴预装机构;所述烟嘴上料治具上安放有待预装的烟嘴,所述烟嘴运动定位机构用于驱动所述烟嘴上料治具上安放的烟嘴运动至所述烟嘴导向管的管口上方,所述烟嘴推料机构用于将所述烟嘴上料治具上安放的烟嘴向下推出,被推出的烟嘴沿着所述烟嘴导向管下落,所述烟嘴预装机构将从所述烟嘴导向管下落出来的烟嘴预装在所述治具上的雾化芯上。Further, the cigarette holder feeding pre-installation mechanism includes a cigarette holder feeding jig, a cigarette holder pushing mechanism, a cigarette holder movement positioning mechanism, a cigarette holder guide tube, and a cigarette holder pre-installing mechanism; the cigarette holder feeding jig is equipped with a cigarette holder to be pre-installed A cigarette holder, the cigarette holder movement positioning mechanism is used to drive the cigarette holder placed on the cigarette holder feeding jig to move above the mouth of the cigarette holder guide tube, and the cigarette holder pushing mechanism is used to load the cigarette holder feeding jig The cigarette holder placed on the upper part is pushed down, the pushed cigarette holder falls along the cigarette holder guide tube, and the cigarette holder preloading mechanism pre-installs the cigarette holder falling from the cigarette holder guide tube on the atomizing core on the fixture on.
进一步地,所述烟嘴预装机构包括设置在所述加工台上的支撑架、水平设置在所述支撑架上的导向板、可沿着所述导向板做水平运动的滑动块、驱动所述滑动块沿着所述导向板做水平运动的烟嘴预装前后气缸以及用于将烟嘴预压在所述治具上的雾化芯上的烟嘴预装上下气缸;所述滑动块上设置有与所述烟嘴导向管贯通的供烟嘴通过的第一通孔,所述导向板上设置有第二通孔,所述第二通孔正对所述治具上的雾化芯,当所述烟嘴预装前后气缸驱动所述滑动块沿着所述导向板做水平运动,使得所述第一通孔与所述第二通孔正对时,从所述烟嘴导向管下落的烟嘴依序经过烟嘴导向管、第一通孔、第二通孔,最后下落到所述治具上的雾化芯上,所述烟嘴预装上下气缸预压下落到所述治具上的雾化芯上的烟嘴,完成烟嘴的预装。Further, the cigarette holder pre-installation mechanism includes a support frame arranged on the processing table, a guide plate horizontally arranged on the support frame, a sliding block that can move horizontally along the guide plate, and drives the The cigarette holder moving horizontally along the guide plate is pre-installed with front and rear cylinders and the cigarette holder used to pre-press the cigarette holder on the atomizing core on the fixture is pre-installed with upper and lower cylinders; the sliding block is provided with The first through hole through which the cigarette holder guide tube passes for the cigarette holder to pass through, the guide plate is provided with a second through hole, and the second through hole faces the atomizing core on the fixture. The pre-installed front and rear cylinders drive the sliding block to move horizontally along the guide plate, so that when the first through hole and the second through hole are directly opposite, the cigarette holder falling from the cigarette holder guide tube passes through the cigarette holder in sequence The guide tube, the first through hole, and the second through hole are finally dropped onto the atomizing core on the fixture, and the cigarette holder is pre-installed with upper and lower cylinders to pre-press and drop onto the atomizing core on the fixture. , Complete the pre-installation of the cigarette holder.
进一步地,所述组装机构包括用于抵紧所述治具上的雾化芯侧壁的雾化芯固定气缸以及用于夹持烟嘴并转动安装至所述治具上的雾化芯的扭烟嘴机构。Further, the assembling mechanism includes an atomizing core fixing cylinder for pressing against the side wall of the atomizing core on the fixture, and a twisting cylinder for clamping the cigarette holder and rotating the atomizing core mounted on the fixture. Cigarette holder mechanism.
进一步地,所述扭烟嘴机构包括用于夹持待组装烟嘴的扭烟嘴治具,带动所述 扭烟嘴治具夹紧待组装烟嘴的三爪气缸,连接所述三爪气缸的气路旋转接头,带动所述扭烟嘴治具转动的电机,驱动所述扭烟嘴治具、三爪气缸、气路旋转接头和伺服电机纵向运动的扭烟嘴上下气缸以及用于限制所述烟嘴夹持高度纵向运动的限位上下气缸。Further, the cigarette-twisting mechanism includes a cigarette-twisting fixture for clamping the cigarette holder to be assembled, driving the cigarette-twisting fixture to clamp the three-claw cylinder of the cigarette holder to be assembled, and a pneumatic rotary joint connecting the three-jaw cylinder , The motor that drives the rotation of the cigarette holder fixture, drives the cigarette holder fixture, the three-jaw cylinder, the pneumatic rotary joint, and the vertical movement of the cigarette holder upper and lower cylinders of the servo motor for longitudinal movement, as well as for limiting the vertical movement of the cigarette holder clamping height The limit upper and lower cylinders.
进一步地,所述下料机构包括用于夹紧所述成品的夹紧治具、带动所述夹紧治具夹紧所述成品的夹爪气缸、带动所述夹爪气缸纵向运动的下料上下气缸以及带动所述下料上下气缸横向运动的下料前后气缸、水平布置的下料输送带、与所述下料输送带的一端转动连接的下料轨道以及用于接收从所述下料轨道输出的成品的接料盒。Further, the blanking mechanism includes a clamping jig for clamping the finished product, a clamping jaw cylinder that drives the clamping jig to clamp the finished product, and a blanking tool that drives the clamping jaw cylinder to move longitudinally The upper and lower cylinders, the front and rear blanking cylinders that drive the lateral movement of the blanking upper and lower cylinders, the horizontally arranged blanking conveyor belt, the blanking track rotatably connected with one end of the blanking conveyor belt, and the blanking track for receiving the blanking The receiving box of the finished product output by the track.
发明的有益效果The beneficial effects of the invention
与现有技术相比,本发明提供的一种雾化芯自动上料注油烟嘴自动上料旋拧设备,由雾化芯上料机构完成待加工的雾化芯的自动上料,使雾化芯上料到分度盘上的治具上,分度盘上的治具上的雾化芯转动到注油工位由注油机构进行注油,然后转动到烟嘴上料预装工位由烟嘴上料预装机构进行烟嘴上料预装,使烟嘴预装到注油完毕的雾化芯上,再转动到组装工位由组装机构进行组装,完成雾化芯和烟嘴的组装,最后转动到下料工位由下料机构进行成品的下料操作,大大提高了生产效率,大幅度减轻了工人劳动程度,自动化程度显著提高。Compared with the prior art, the present invention provides an automatic feeding and screwing device for the automatic feeding of the atomizing core and the oil filling cigarette holder. The automatic feeding of the atomizing core to be processed is completed by the atomizing core feeding mechanism to make the atomization The core is loaded onto the jig on the indexing plate, and the atomizing core on the jig on the indexing plate is rotated to the oiling station to be filled by the oiling mechanism, and then rotated to the cigarette holder loading station. The pre-assembly mechanism carries out the pre-installation of the cigarette holder, so that the cigarette holder is pre-installed on the atomizing core that has been filled with oil, and then rotated to the assembly station to be assembled by the assembly mechanism to complete the assembly of the atomizing core and the cigarette holder, and finally turn to the blanking worker The unloading operation of the finished product by the unloading mechanism greatly improves the production efficiency, greatly reduces the labor of the workers, and significantly improves the degree of automation.
对附图的简要说明Brief description of the drawings
图1是本发明实施例提供的雾化芯自动上料注油烟嘴自动上料旋拧设备结构示意图;Fig. 1 is a schematic structural diagram of an automatic feeding and screwing device for an automatic feeding and oiling cigarette holder of an atomizing core provided by an embodiment of the present invention;
图2是本发明实施例提供的雾化芯自动上料注油烟嘴自动上料旋拧设备分度盘的结构示意图;2 is a schematic structural diagram of an indexing plate of an automatic feeding and screwing device for automatic feeding and screwing of an atomizing core and a cigarette holder according to an embodiment of the present invention;
图3是本发明实施例提供的雾化芯自动上料注油烟嘴自动上料旋拧设备的雾化芯上料治具的结构示意图;FIG. 3 is a schematic structural diagram of an atomizing core feeding jig of an automatic feeding and screwing device for an atomizing core automatic feeding oil filling cigarette holder according to an embodiment of the present invention;
图4是本发明实施例提供的将来料海绵包装的雾化芯安放到雾化芯上料治具的流程示意图;FIG. 4 is a schematic view of the flow of placing the atomizing core of the future material sponge package on the atomizing core feeding fixture according to an embodiment of the present invention;
图5是本发明实施例提供的雾化芯自动上料注油烟嘴自动上料旋拧设备的雾化芯上料机构的结构示意图;FIG. 5 is a schematic structural diagram of an atomizing core feeding mechanism of an automatic feeding and screwing device for automatic feeding of an atomizing core and a cigarette holder according to an embodiment of the present invention;
图6是本发明实施例提供的雾化芯自动上料注油烟嘴自动上料旋拧设备的雾化芯导向机构的结构示意图;6 is a schematic structural diagram of an atomizing core guiding mechanism of an automatic feeding and screwing device for an automatic feeding and filling cigarette holder according to an embodiment of the present invention;
图7是本发明实施例提供的雾化芯自动上料注油烟嘴自动上料旋拧设备的雾化芯注油机构的结构示意图;FIG. 7 is a schematic structural diagram of the atomizing core oiling mechanism of the atomizing core automatic feeding oil filling cigarette holder automatic feeding and screwing device according to an embodiment of the present invention;
图8是本发明实施例提供的雾化芯自动上料注油烟嘴自动上料旋拧设备的烟嘴上料预装机构的结构示意图;8 is a schematic structural diagram of a cigarette holder pre-installation mechanism of an automatic feeding and screwing device for auto-feeding and oil-filling cigarette holders according to an embodiment of the present invention;
图9是本发明实施例提供的雾化芯自动上料注油烟嘴自动上料旋拧设备的烟嘴预装机构的结构示意图;9 is a schematic structural diagram of a cigarette holder pre-assembly mechanism of an automatic feeding and screwing device for automatic feeding and screwing of an atomizing core according to an embodiment of the present invention;
图10是本发明实施例提供的雾化芯自动上料注油烟嘴自动上料旋拧设备的组装机构的结构示意图;10 is a schematic structural diagram of an assembly mechanism of an automatic feeding and screwing device for automatic feeding and screwing of an atomizing core and an oil filling cigarette holder according to an embodiment of the present invention;
图11是本发明实施例提供的雾化芯自动上料注油烟嘴自动上料旋拧设备的下料机构的结构示意图。Fig. 11 is a schematic structural diagram of a discharging mechanism of an automatic feeding and screwing device for an automatic feeding and oiling cigarette holder of an atomizing core provided by an embodiment of the present invention.
实施该发明的最佳实施例The best embodiment for implementing the invention
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions, and advantages of the present invention clearer, the following further describes the present invention in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, but not to limit the present invention.
本实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。The same or similar reference numerals in the drawings of this embodiment correspond to the same or similar components; in the description of the present invention, it should be understood that if there are terms "upper", "lower", "left", "right", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the pointed device or element must have a specific orientation or a specific orientation. The structure and operation, therefore, the terms describing the positional relationship in the drawings are only used for exemplary description and cannot be understood as a limitation of the patent. For those of ordinary skill in the art, the specific meaning of the above terms can be understood according to the specific circumstances.
以下结合具体实施例对本发明的实现进行详细的描述。The implementation of the present invention will be described in detail below in conjunction with specific embodiments.
本发明较佳实施例的雾化芯自动上料注油烟嘴自动上料旋拧设备如图1所示, 同时参阅图2-11,一种雾化芯自动上料注油烟嘴自动上料旋拧设备,包括加工台1,加工台1上设置有用于安装治具22的分度盘20、将待加工的雾化芯逐个上料至分度盘20上的治具22上的雾化芯上料机构3、对分度盘20上的治具22上的雾化芯23进行注油的雾化芯注油机构4、将烟嘴预装在分度盘20上的治具22上的雾化芯23上的烟嘴上料预装机构6、将烟嘴与分度盘20上的治具22上的雾化芯23进行组装的组装机构7以及将完成了全部操作工序的成品进行下料操作的下料机构8。A preferred embodiment of the present invention is an automatic feeding and screwing device for automatic feeding and screwing of an atomizing core and an oiling cigarette holder as shown in Fig. 1. At the same time, referring to Figs. 2-11, an automatic feeding and screwing device for an automatic feeding and oiling cigarette holder for an atomizing core , Including the processing table 1, the processing table 1 is provided with an
上述提供的一种雾化芯自动上料注油烟嘴自动上料旋拧设备,由雾化芯上料机构3完成待加工的雾化芯的自动上料,使雾化芯上料到分度盘20上的治具22上,分度盘20上的治具22上的雾化芯23转动到注油工位由注油机构进行注油,然后转动到烟嘴上料预装工位由烟嘴上料预装机构6进行烟嘴上料预装,使烟嘴预装到注油完毕的雾化芯上,再转动到组装工位由组装机构7进行组装,完成雾化芯23和烟嘴24的组装,最后转动到下料工位由下料机构8进行成品的下料操作,大大提高了生产效率,大幅度减轻了工人劳动程度,自动化程度显著提高。According to the above-mentioned automatic feeding and screwing device for the automatic feeding of the atomizing core and the oil filling cigarette holder, the atomizing
如图2所示,分度盘20上安装有多个治具22,治具22设置有用于放置待加工的雾化芯23的雾化芯放置孔;多个治具22在分度盘20上表面呈环形布置;治具22能快速拔插更换;这一布置方式最大化细分工位,提高产能,简单更换治具22能适应不同长度和直径雾化芯加工。As shown in FIG. 2, a plurality of
如图1、图5和图6所示,雾化芯上料机构3包括雾化芯上料治具30、雾化芯运动定位机构32、雾化芯推料机构33以及雾化芯导向机构31;雾化芯上料治具30上安放有待加工的雾化芯,雾化芯运动定位机构32用于驱动雾化芯上料治具30上安放的雾化芯运动至雾化芯导向机构31的正上方,雾化芯推料机构33用于将雾化芯上料治具30上安放的雾化芯向下推出,被推出的雾化芯沿着雾化芯导向机构31下落到治具22的雾化芯放置孔中;这样,实现了自动将雾化芯逐个上料至分度盘20的治具22上。As shown in Figure 1, Figure 5 and Figure 6, the atomizing
具体地,如图3所示,雾化芯上料治具30包括顶层板302、间隙配合放置于顶层板302底面沉槽中的中层板301和底层板300,从顶至底由螺丝连接,顶层板302的材料优选亚克力,中层板301的材料优选硅胶,底层板300的材料优选铝。顶 层板302、中层板301和底层板300上均设置有与来料海绵包装的雾化芯排列方式相同的圆形通孔,其中,顶层板302和底层板300上的圆形通孔直径相同且直径大于雾化芯最大直径;顶层板302和底层板300的通孔底面均设置有导向角,导向角在将来料海绵包装的雾化芯303一次性转移到雾化芯上料治具30的过程中起导向作用(来料海绵包装上的雾化芯放置孔孔距公差不宜过大,否则会增加导向难度,不易转移);中层板301上的圆形通孔直径小于雾化芯最大直径且圆形通孔周围贯通有8个1mm宽的通槽呈环形均匀分布。中层板301上的通孔膨胀将雾化芯固定于雾化芯上料治具30中,顶层板302和底层板300上的通孔起到限位的作用。将来料海绵包装的雾化芯303转移到雾化芯上料治具30中是为了避免设备运行中海绵包装上的海绵碎屑掉入雾化芯中污染烟油和提高自动上料定位精度。Specifically, as shown in FIG. 3, the atomizing
具体地,参照图1-9,雾化芯上料治具30安放雾化芯的过程为:将海绵包装的雾化芯,一次性转移到雾化芯上料治具30中;具体过程为:将雾化芯上料治具30置于来料海绵包装的雾化芯303上方,使所有雾化芯套入到雾化芯上料治具30中底层板300的通孔中,然后将海绵包装上的雾化芯压入到雾化芯上料治具30中,再取出海绵,最后将雾化芯上料治具30中的雾化芯底面压平于雾化芯上料治具30的底面,得到装满雾化芯的雾化芯上料治具304;将装满了雾化芯的雾化芯上料治具304放置于雾化芯上料机构3中的定位托盘324上。Specifically, referring to FIGS. 1-9, the process of placing the atomizing core in the atomizing
如图1、图5和图6所示,雾化芯导向机构31包括导向支撑架310;导向支撑架310上设置有用于安装雾化芯上料导向管312的支撑板311;支撑板311上设置有用于夹持固定雾化芯导向管的固定块313和活动夹块314,以及可快速拔插更换的雾化芯导向轴套315的放置通孔;雾化芯上料导向管312、雾化芯导向轴套315与分度盘20上的治具22上的雾化芯放置孔从上至下沿同一轴线放置,轴线位置即雾化芯上料位置;简单更换雾化芯导向轴套315可适应不同直径的雾化芯加工。As shown in Figures 1, 5 and 6, the atomization core guide mechanism 31 includes a
再者,雾化芯导向机构31还包括雾化芯挡料缓冲气缸316,雾化芯挡料缓冲气缸316可以缓冲因落差较高对雾化芯造成的冲击力,避免雾化芯在下落过程中,出现雾化芯的玻璃材料制成的储油容腔与不锈钢治具擦碰造成的储油容腔碎裂的情况。Furthermore, the atomizing core guide mechanism 31 also includes an atomizing core blocking
所述雾化芯挡料缓冲气缸316的螺纹出轴上套接有硅胶套317,硅胶套317用于吸收雾化芯下落撞击时的动能,从而提高雾化芯上料的稳定性,保证产品的完整性。A
优选地,雾化芯上料导向管312具有供雾化芯通过的导向孔,导向孔的直径比雾化芯的外周的最大直径大1毫米;这样,便于雾化芯顺利通过导向孔,同时雾化芯能够以指定的形态下落。Preferably, the atomization core feeding
如图1、图5和图6所示,雾化芯运动定位机构32包括定位支撑架320;定位支撑架320上设置有沿X轴方向运动的X轴线性模组321;沿X轴方向运动的X轴线性模组321上设置有沿Y轴方向运动的Y轴线性模组323;沿Y轴方向运动的Y轴线性模组323上设置有用于放置雾化芯上料治具30的定位托盘324;定位托盘324上设置有两个沉槽,用来放置2套雾化芯上料治具30,沉槽范围内设置有用于避空雾化芯的通槽;沿X轴运动的线性模组和与沿Y轴运动的线性模组联动,使雾化芯上料治具30上的雾化芯放置孔逐个运动至雾化芯上料位置。As shown in Figure 1, Figure 5 and Figure 6, the atomization core movement positioning mechanism 32 includes a
如图1、图5和图6所示,雾化芯推料机构33包括推料支撑架330;推料支撑架330上设置有气缸固定板331;气缸固定板331上设置有纵向运动的雾化芯推料上下气缸332;雾化芯推料上下气缸332的输出轴上连接有推料轴333,推料轴333直径小于雾化芯上料治具30中的顶层板302上的通孔直径;当雾化芯上料治具30上的雾化芯放置孔运动至雾化芯上料位置时,雾化芯推料上下气缸332向下运动,将雾化芯推离雾化芯上料治具30下落,由雾化芯导向机构31导向,使雾化芯下落至分度盘20上的治具22的雾化芯放置孔中,完成雾化芯自动上料。As shown in Figure 1, Figure 5 and Figure 6, the atomization core pushing mechanism 33 includes a pushing
如图1和图7所示,雾化芯注油机构4包括用于对治具22上的雾化芯进行注油的注油顶针阀41、驱动注油顶针阀41上下运动的Z轴升降线性模组401、驱动注油顶针阀41精确运动至分度盘20上的治具22上的雾化芯的正上方的雾化芯注油定位机构42以及用于为注油顶针阀41的注射针413进行加热的注射针加热组件43。As shown in Figures 1 and 7, the atomizing
如图1和图7所示,注油顶针阀41包括油腔410,油腔410上设置有出油口411和进油口412,出油口411连接有注射针413,注射针413用于将油腔410内的烟油注入到雾化芯的储油容腔内;进油口412上设置有油管(图中未标识),油管另一端与精密陶瓷柱塞泵5的出油口411连接;精密陶瓷柱塞泵5的进油口412与储油 压力罐10连接;注油顶针阀41、油管、精密陶瓷柱塞泵5和储油压力罐10均设置有加热控温组件,可改善油体流动性,便于注油;油量和温度控制均可在人机界面上数字调节,操控性强。As shown in Figures 1 and 7, the oil
如图1和图7所示,Z轴升降线性模组401带动注油顶针阀41做上下运动给雾化芯注油:当注射针413下降至雾化芯的储油容腔最低点时开始注油,短暂延时后注射针413以适当速度提升,等到注射针413脱离雾化芯的储油容腔时刚好完成注油,自动化程度高,注油精度高,注油效果好,烟油损耗极小,解决了烟油流动性较差时流不到雾化芯储油容腔底部和注射针413外壁粘油的问题。As shown in Figure 1 and Figure 7, the Z-axis lifting
如图1和图6所示,雾化芯注油定位机构42包括定位固定块420;定位固定块420上设置有拱形弯曲的优力胶条421;分度盘20转至注油工位时,呈拱形弯曲的优力胶条421与雾化芯侧壁接触,拱形挤压变形,利用优力胶的弹性将雾化芯侧壁抵紧定位,使注射针413顺利进入雾化芯油腔410中注油,解决了因雾化芯油腔410尺寸较小会跟随注射针413提起撞机的问题。As shown in Figures 1 and 6, the atomizing core oil
如图1和图7所示,注射针加热组件43包括支撑架430;支撑架上430设置有加热风扇431;加热风扇431上设置有聚风管432;给注射针413加热有利于流动性较差的烟油顺利从注射针413中流出。As shown in Figures 1 and 7, the injection needle heating assembly 43 includes a
如图1、图8和图9所示,烟嘴上料预装机构6包括烟嘴上料治具60、烟嘴推料机构61、烟嘴运动定位机构62、烟嘴导向管63以及烟嘴预装机构64;烟嘴上料治具60上安放有待预装的烟嘴,烟嘴运动定位机构62用于驱动烟嘴上料治具60上安放的烟嘴运动至烟嘴导向管63的管口上方,烟嘴推料机构61用于将烟嘴上料治具60上安放的烟嘴向下推出,被推出的烟嘴沿着烟嘴导向管63下落,烟嘴预装机构64将从烟嘴导向管63下落出来的烟嘴预装在治具22上的雾化芯上;因烟嘴与雾化芯上料方式大体相同,烟嘴上料治具60、烟嘴推料机构61、烟嘴运动定位机构62、烟嘴导向管63分别与雾化芯上料机构3中的雾化芯上料治具30、雾化芯推料机构33、雾化芯运动定位机构32以及雾化芯导向机构31的结构大体一致,所以此处烟嘴上料方式及相关机构不再做重复说明。As shown in Figures 1, 8 and 9, the cigarette holder
由于雾化芯上料机构3中没有与烟嘴预装机构64类似的结构,所以此处特别对烟嘴预装机构64进行详细介绍,参照图1、图2、图8和图9,烟嘴预装机构64包 括设置在加工台1上的支撑架6400、水平设置在支撑架6400上的导向板6405、可沿着导向板6405做水平运动的滑动块6406、驱动滑动块6406沿着导向板6405做水平运动的烟嘴预装前后气缸6403以及用于将烟嘴预压在治具22上的雾化芯上的烟嘴预装上下气缸6404;滑动块6406上设置有与烟嘴导向管63贯通的供烟嘴通过的第一通孔,导向板6405上设置有第二通孔,第二通孔正对治具22上的雾化芯,当烟嘴预装前后气缸6403驱动滑动块6406沿着导向板6405做水平运动,使得第一通孔与第二通孔正对时,从烟嘴导向管63下落的烟嘴依序经过烟嘴导向管63、第一通孔、第二通孔,最后下落到治具22上的雾化芯上,烟嘴预装上下气缸6404预压下落到治具22上的雾化芯上的烟嘴,完成烟嘴的预装。Since the atomization
再者,第一通孔内设置有第一轴套6401,第二通孔内设置有第二轴套6402,这样,只需更换第一轴套6401、第二轴套6402,就能满足适用于不同尺寸的烟嘴的上料需求。Furthermore, a
再者,烟嘴预装机构64还包括用于精定位雾化芯的位置同时导向烟嘴准确落入到雾化芯上的定位导向机构641,定位导向机构641包括定位导向治具6411、带动定位导向治具6411张合的夹爪气缸6412、带动定位导向治具6411横向运动的定位导向左右气缸6413,和安装定位导向左右气缸6413的支撑架6410;这样,定位导向治具6411准确固定雾化芯在准确的位置,防止雾化芯发生移动和偏离,便于烟嘴24和雾化芯23的精准预装。Furthermore, the cigarette
进一步地,烟嘴预装机构64还包括用于输出冷气的冷气口6420,冷气口6420正对定位导向机构641所精定位的雾化芯,雾化芯经过雾化芯注油机构4的注油后,针对加热后流动性较好的烟油,设置了快速制冷的冷气口6420,使烟油快速冷却,以降低烟油的流动性,防止烟油,渗入到雾化芯内部,导致油腔中的油量不能保持一致。Further, the cigarette
如图1、图2和图10所示,组装机构7包括用于抵紧治具22上的雾化芯侧壁的雾化芯固定气缸71以及用于夹持烟嘴并转动安装至治具22上的雾化芯的扭烟嘴机构72。As shown in Figures 1, 2 and 10, the
如图1、图2和图10所示,扭烟嘴机构72包括用于夹持待组装烟嘴的扭烟嘴治具720,带动扭烟嘴治具720夹紧待组装烟嘴的三爪气缸721,连接三爪气缸721的 气路旋转接头722,带动扭烟嘴治具720转动的电机,驱动扭烟嘴治具720、三爪气缸721、气路旋转接头722和伺服电机723纵向运动的扭烟嘴上下气缸724以及用于限制烟嘴夹持高度纵向运动的限位上下气缸725;通过扭烟嘴上下气缸724控制烟嘴扭入行程,限位上下气缸725控制夹持烟嘴高度,使烟嘴在烟嘴顶面与上方三爪气缸721底面相平或存在较小间隙的位置被扭烟嘴治具720夹持,以矫正一个较好的夹持状态不影响加工,简单更换扭烟嘴治具720可适应多种烟嘴加工,组装精度高,通用性和操控性强。As shown in Figures 1, 2 and 10, the cigarette-twisting
如图1、图2和图10所示,组装机构7还包括组装支撑架70,组装支撑架70用于安装设置雾化芯固定气缸71和扭烟嘴机构72,组装支撑架70上设置有纵向导轨701、纵向导轨701上设置有活动板702,活动板702上固定连接有安装伺服电机723的电机安装座703;组装支撑架70上设置有安装扭烟嘴上下气缸724的固定板704和安装限位上下气缸725的固定板705;扭烟嘴上下气缸724活动端与活动板702固定连接;结构合理紧凑,易于维护,运行稳定性好。As shown in Figures 1, 2 and 10, the
如图1和图11所示,下料机构8包括用于夹紧成品的夹紧治具81、带动夹紧治具81夹紧成品的夹爪气缸82、带动夹爪气缸82纵向运动的下料上下气缸83以及带动下料上下气缸83横向运动的下料前后气缸84、水平布置的下料输送带85、与下料输送带85的一端转动连接的下料轨道86以及用于接收从下料轨道86输出的成品的接料盒87;夹爪气缸82带动夹紧治具81夹紧成品,下料上下气缸83和下料前后气缸84的共同配合作用,使得被夹紧治具81夹紧的成品搬运至下料输送带85,成品经过下料输送带85的输送被输送至下料轨道86,再经过下料轨道86输出到接料盒87中,下料效果好,速度快,下料轨道86与下料输送带85的一端转动连接便于接料盒87的取出。As shown in Figures 1 and 11, the
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement and improvement made within the spirit and principle of the present invention shall be included in the protection of the present invention. Within range.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2019/097470 WO2021012210A1 (en) | 2019-07-24 | 2019-07-24 | Atomizing core automatic feeding and oil-injecting and mouthpiece automatic feeding and screwing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2019/097470 WO2021012210A1 (en) | 2019-07-24 | 2019-07-24 | Atomizing core automatic feeding and oil-injecting and mouthpiece automatic feeding and screwing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2021012210A1 true WO2021012210A1 (en) | 2021-01-28 |
Family
ID=74192485
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2019/097470 Ceased WO2021012210A1 (en) | 2019-07-24 | 2019-07-24 | Atomizing core automatic feeding and oil-injecting and mouthpiece automatic feeding and screwing device |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2021012210A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115336784A (en) * | 2022-01-19 | 2022-11-15 | 东莞市新时为智能科技有限公司 | Dual-purpose linkage structure for material delivery and assembly |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204474306U (en) * | 2015-02-10 | 2015-07-15 | 上海派协包装机械有限公司 | A kind of filling apparatus of electronics tobacco tar |
| WO2016004592A1 (en) * | 2014-07-09 | 2016-01-14 | 昂纳自动化技术(深圳)有限公司 | Electronic cigarette atomizer oiling and labeling device |
| CN205456076U (en) * | 2016-03-30 | 2016-08-17 | 深圳市合元科技有限公司 | A oiling gland all -in -one for atomizer |
| CN107813262A (en) * | 2017-11-29 | 2018-03-20 | 深圳市源格林科技有限公司 | A kind of cigarette holder automatic oiling screwing device |
| CN110026764A (en) * | 2019-04-16 | 2019-07-19 | 深圳市斯科尔科技有限公司 | A kind of electronic cigarette assembly line |
| CN110039281A (en) * | 2019-05-20 | 2019-07-23 | 上海大花自动化科技股份有限公司 | A kind of fully-automatic intelligent electronic cigarette kludge |
-
2019
- 2019-07-24 WO PCT/CN2019/097470 patent/WO2021012210A1/en not_active Ceased
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016004592A1 (en) * | 2014-07-09 | 2016-01-14 | 昂纳自动化技术(深圳)有限公司 | Electronic cigarette atomizer oiling and labeling device |
| CN204474306U (en) * | 2015-02-10 | 2015-07-15 | 上海派协包装机械有限公司 | A kind of filling apparatus of electronics tobacco tar |
| CN205456076U (en) * | 2016-03-30 | 2016-08-17 | 深圳市合元科技有限公司 | A oiling gland all -in -one for atomizer |
| CN107813262A (en) * | 2017-11-29 | 2018-03-20 | 深圳市源格林科技有限公司 | A kind of cigarette holder automatic oiling screwing device |
| CN110026764A (en) * | 2019-04-16 | 2019-07-19 | 深圳市斯科尔科技有限公司 | A kind of electronic cigarette assembly line |
| CN110039281A (en) * | 2019-05-20 | 2019-07-23 | 上海大花自动化科技股份有限公司 | A kind of fully-automatic intelligent electronic cigarette kludge |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115336784A (en) * | 2022-01-19 | 2022-11-15 | 东莞市新时为智能科技有限公司 | Dual-purpose linkage structure for material delivery and assembly |
| CN115336784B (en) * | 2022-01-19 | 2023-08-01 | 东莞市新时为智能科技有限公司 | Dual-purpose linkage structure of material delivery and assembly |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110449868B (en) | Automatic feeding screwing equipment for automatic feeding and oiling cigarette holder of atomization core | |
| CN201205648Y (en) | Nut fitting machines | |
| CN102361373B (en) | Automatic assembly machine for coreless cup type motor stator | |
| CN110125679B (en) | Automatic change assembly equipment | |
| CN106505177B (en) | Battery liquid injection mechanism and automatic production line of flexible package lithium battery thereof | |
| CN202861442U (en) | An automatic drilling machine | |
| CN102412492A (en) | Automatic processing device for DC (direct current) plug | |
| CN106041445B (en) | A female needle base cover assembly device | |
| CN210703506U (en) | Equipment mechanism of equipment is revolved to revolve to twist cigarette holder and atomizing core | |
| CN110900186A (en) | Automatic PIN inserting machine | |
| CN210451712U (en) | Atomizing core automatic feeding oiling cigarette holder automatic feeding revolves equipment of twisting | |
| CN103921121B (en) | A kind of chain connecting link pin automatic drill milling machine | |
| CN112974150A (en) | Multi-station automatic dispensing equipment | |
| CN105855646A (en) | Automatic feeding tapping machine | |
| CN109382270A (en) | A kind of automatic dispensing device | |
| CN113085200A (en) | Assembling equipment for infusion hose and T-shaped three-way joint | |
| CN115283716A (en) | Automatic boring device for piston | |
| WO2021012210A1 (en) | Atomizing core automatic feeding and oil-injecting and mouthpiece automatic feeding and screwing device | |
| CN207681890U (en) | A kind of screw tightening machine | |
| CN106624215A (en) | Automatic turning machine | |
| CN210451695U (en) | Cigarette holder material loading pre-installation mechanism with cigarette holder pre-installation on atomizing core | |
| CN205629565U (en) | Automatic material loading tapping machine | |
| CN210455852U (en) | Atomizing core feeding jig | |
| CN210456573U (en) | Blanking mechanism | |
| CN207681891U (en) | A kind of feeding device of screw tightening machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 19938164 Country of ref document: EP Kind code of ref document: A1 |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 19938164 Country of ref document: EP Kind code of ref document: A1 |