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WO2019052499A1 - Electric ore heating furnace with no branch current between electrodes - Google Patents

Electric ore heating furnace with no branch current between electrodes Download PDF

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Publication number
WO2019052499A1
WO2019052499A1 PCT/CN2018/105423 CN2018105423W WO2019052499A1 WO 2019052499 A1 WO2019052499 A1 WO 2019052499A1 CN 2018105423 W CN2018105423 W CN 2018105423W WO 2019052499 A1 WO2019052499 A1 WO 2019052499A1
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furnace
independent
electrode
electrodes
furnaces
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Chinese (zh)
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巴涌
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B3/00Hearth-type furnaces, e.g. of reverberatory type; Electric arc furnaces ; Tank furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B3/00Hearth-type furnaces, e.g. of reverberatory type; Electric arc furnaces ; Tank furnaces
    • F27B3/10Details, accessories or equipment, e.g. dust-collectors, specially adapted for hearth-type furnaces

Definitions

  • An electrodeless branch current ore electric furnace can be applied to a closed, semi-closed and open type submerged arc furnace; configured to smelt calcium carbide, silicon (industrial silicon, ferrosilicon, silicon calcium, silicon germanium, silicon aluminum, etc.), Manganese-based (silicon-manganese and ferromanganese), chromium-based (ferrochrome and silicon-chromium) or nickel-based, ferromolybdenum, tungsten-iron, ferrotitanium and yellow-phosphorus ore furnaces; power supply methods using DC, low frequency, intermediate frequency and high frequency AC or plasma smelting, electromagnetic smelting furnace new energy ore furnace; power transformer uses three-phase transformer or single-phase transformer; electrode uses pre-baked or self-baked carbon electrode, or graphite and other electrodes, independent furnace single-phase electrode can use single electrode It can also be multi-electrode; the electrode power supply device adopts copper tile or combined handle conductive element or other power-on mode; the electrode
  • the traditional multi-phase smelting ore furnace is a multi-phase electrode in the furnace.
  • the work between the electrodes is mainly the work of the corner joint, and the resistance of the ore furnace and the operation resistance due to the work of the electrode angle Small, the current between the poles is large, which will cause the electrode to be lifted or insufficiently inserted, resulting in increased smelting energy consumption, low product quality, more faults in derivative equipment, difficulty in long-term low-cost and stable operation, and comparison of quality requirements for raw materials. harsh.
  • the electrodeless electric current electric furnace of the non-polar branch is mainly used to change the working connection mode of the electrode under the premise of ensuring the load and the submerged arc of the electrode, reducing the work of the corner joint, increasing the proportion of work done by the star, greatly increasing the material resistance and realizing the mine heat.
  • the furnace electrode is better inserted, and the phase separation power supply is used to increase the load of the electrode and the submerged arc furnace after the six electrodes; at the same time, the secondary voltage of the smelting furnace is greatly increased to improve the utilization of the electric energy of the submerged arc furnace and the transformer of the submerged arc furnace itself.
  • Efficiency reduce the power supply line loss of the electrode and short grid system, improve the power factor of the submerged furnace transformer and the electrical efficiency and thermal energy utilization of the submerged arc furnace, and reduce the furnace gas temperature of the submerged arc furnace.
  • the present application provides an electrodeless branch current ore electric furnace
  • the electrodeless branch current ore electric furnace is composed of a plurality of independent furnaces and independent furnace shells, each of which has a phase electrode, and the number of electrodes of the independent furnace can be Single or multiple, each furnace has a sufficient cooling distance between the furnace shells, and the furnace shell is insulated from the common furnace bottom; the smelting current between the independent furnaces is only conducted from the bottom of the furnace, and there is no current from the furnace wall of the independent furnace or The furnace shells are passed between; the furnace bottoms of the independent furnaces are electrically connected to the common furnace bottom or the conductive furnace bottoms of the independent furnaces are connected by cables; the horizontal section of each independent furnace is round, runway-shaped oval, elliptical, fan-shaped structure Or other polygons; the longitudinal section of the geometric center of the independent furnace through the furnace is in the form of a column, a truncated cone or a hyperbolic structure.
  • the three-phase AC-powered non-electrode branch current electric arc furnace has a number of independent furnaces that is a multiple of three; the independent furnace of the electrodeless branch current ore furnace has a three-electrode triangle or a six-electrode six-sided arrangement. Arranged in a circular array of shapes; or arranged in a rectangular array of single or double rows, such as single row three columns, single row six columns or two rows three columns, etc.
  • the common conductive bottom of each independent furnace or the bottom of each independent furnace led out by a cable is a common pole
  • the common pole can be configured to be connected to the anode of the direct current smelting, or to be configured as an AC power supply, and the electrode is fired.
  • the zero point access when the secondary smelting voltage is connected the secondary heating of the submerged arc furnace, that is, the electrode power supply, using the angle connection or the star connection, the AC can not lead out the common pole when using the corner connection power; when using the six electrodes,
  • the single electrode in the independent furnace and the six electrodes of the two electrodes in the independent furnace can be separated by phase or star connection to realize the work balance of multiple independent furnace electrodes and the overall load of the ore furnace.
  • the power supply of the non-polar branch current current electric furnace is powered by DC or high, medium or low frequency AC; when DC power is supplied, the bottom of each independent furnace led out by the furnace bottom or cable is extremely positive, and the independent furnaces are
  • the electrode is a negative electrode; the high-, medium- or low-frequency three-phase power supply mode is used with the power frequency three-phase AC power supply.
  • the electrodeless electric current electric furnace of the non-polar branch branch is integrated into the bottom of the electric furnace or connected to the bottom of the furnace with multiple independent furnaces.
  • the bottom of the furnace is made of high quality carbon brick and other high temperature resistant conductive materials.
  • the diameter is 1.200-9.999 times the diameter of the single electrode, and the electrode of the independent furnace is circular. This diameter is the diameter of the electrode of the independent furnace.
  • the electrode adopts other shapes.
  • the diameter of the electrode is the diameter of the external concentric circle of the electrode cross section;
  • the independent furnace The horizontal section can adopt other polygons according to smelting requirements, runway-type long circle, ellipse or fan shape; single-phase electrodes of independent furnaces can be single, double or multiple; arrangement of multi-independent furnaces of non-polar branch current current electric furnace a centrally symmetric annular array such as a three-furnace positive triangle or a six-furnace hexagonal hexagonal shape; or a separate furnace with a rectangular array such as a single row or three columns or a single row of six columns, two rows and three columns (including two rows of three independent furnaces with two separate furnaces) Column and independent furnace two-electrode three-furnace electrode two rows and three columns), or two rows and six columns, etc.
  • the electrode power supply can adopt the split phase power supply mode to achieve the work balance of the plurality of independent furnace electrodes and the load increase of the ore furnace.
  • the scheme of this specification is only: the equilateral triangle layout of three independent furnaces in a single furnace (Fig. 1), the single-electrode independent furnace in a separate furnace, single row and three rows (Fig. 2), and the double in the independent furnace.
  • the electrode is arranged in a triangle or three independent six-electrode furnaces (Fig. 3), six independent furnaces in a separate furnace, six independent furnaces (Fig. 4), and a six-electrode linear arrangement of two independent three-electrode furnaces in a separate furnace (Fig. 5).
  • the cross-section of the non-polar branch current electrothermal electric furnace is arranged in an equilateral triangle for each independent furnace.
  • the geometric center of the three electrode cross-sections is the center of the ore furnace, and the independent furnace is made with the center of each electrode as the center of the core (if it is Multiple electrodes in independent furnaces are independent furnace centers with multiple electrode geometric centers; single-row three-column structure arranged in a rectangular matrix of electrodes or six rows in a single row, arranged in a single matrix with single-pole and two-electrode arranged in a ring matrix, with electrode diameter Or the diameter of the external concentric circle of the electrode is 1.2-9.999 times as the diameter of the independent furnace, the spacing of the furnace shell of the independent furnace is to meet the heat dissipation and insulation between the furnace of the independent furnace and the independent furnace.
  • the furnace shell 8 of each independent furnace maintains sufficient cooling and cooling distance. If necessary, the water-cooled furnace shell is used to ensure that the current between the furnaces is only conduction from the bottom of the furnace, and cannot be conducted from the furnace shell of the independent furnace; the furnace of the independent furnace The insulation between the shell and the bottom of the furnace is not conductive, and the shell of the independent furnace is to be magnetically shielded.
  • the bottom of the furnace is separated from the bottom of the furnace by 6, 7 and 8 Carbon bricks and places in contact with air 6, 7, 8 must be refractory brick insulation or water cooling and air isolation; the inside of the furnace shell 5 of the common hearth part is refractory and sealed to isolate the air to prevent heat loss in the public furnace bottom.
  • the bottom carbon bricks are exposed to air oxidation at high temperatures, while the common hearth 9 is insulated from the common hearth casing 5 and insulated from the individual furnace shells 3, 10.
  • the electrode 1 of the non-polar branch current current electric furnace is generally located in the center of the independent furnace.
  • the multi-electrode is designed according to the layout. In actual operation, because the arrangement of the independent furnace is different, the individual electrodes will have different feeding materials around, and can be moderate according to actual needs. Deviation from the center of the independent furnace, so when designing the position of the electrode 1 of the independent furnace 2, the electrode should be properly adjusted; at the same time, in the actual operation, the shape of the independent furnace should be adjusted according to the actual arrangement and smelting needs.
  • the transformer of the non-polar branch current electrothermal electric furnace is designed according to the furnace type with independent furnace arrangement.
  • the independent furnace and the electrode triangle arrangement ore furnace can adopt three single-phase transformers, and the independent furnace and electrode are arranged in a straight line.
  • the single-phase transformer can be used on both sides, the three-phase three-phase transformer or the three-phase transformer on one side, and the other furnace and electrode arrangement methods are designed according to the actual needs and the short and symmetrical principle of the short net.
  • the electrodeless electric current furnace can be used to draw the common pole through the gap position 6, 7, 8 and so on. It is powered by DC, the positive pole is made through the common poles 6, 7, and 8, and the original electrode AC power supply short grid is used as the negative pole.
  • DC smelting, using the negative (negative) electrode and the positive (positive) pole of the furnace can reduce the electrode consumption and reduce the furnace bottom to extend the furnace age. If necessary, or according to the needs of the smelting of the smelting furnace, the furnace can be adjusted regularly or in stages. Bottom and electrode supply polarity.
  • the electrodeless electric current furnace of the non-polar branch current adopts AC smelting
  • the secondary short net (electrode supply) adopts the angle connection or the star connection.
  • the electrodes are connected by star work, and the common pole can adjust the independent independent furnace load and electrode. Insertion depth, the common pole 6, 7, 8 lead terminals in the AC power supply through the electrode secondary side star or corner connection smelting can achieve a variety of smelting needs and adjust the independent furnace electrode load, do not change the electrode star angle wiring and When there is no secondary AC corner power supply required for various smelting, and the submerged arc furnace adopting the split phase power supply mode, the common poles 6, 7, and 8 may not be taken to reduce the cost of the submerged arc furnace and reduce the faulty maintenance point.
  • An electrodeless branch current ore furnace is superior to DC smelting.
  • the vertical section of the center of each furnace of the independent furnace adopts a column shape, which is large and small, and has a large shape or a hyperbolic structure.
  • the horizontal section of the independent furnace can be round and positive. Polygons, ellipses, scallops, runway long circles (as shown in separate furnaces in Figures 3 and 5) or other shapes, depending on the type of smelting and the characteristics of the raw materials and the horizontal independent furnace arrangement.
  • the six electrodes can be powered by single-phase, and the three-phase AC input and output are sequentially supplied by AX, BY, CZ.
  • the six-electrode figure shows the first number of the middle electrode number.
  • the No. 1 electrode N01 is connected to A
  • the No. 2 electrode N02 is connected to X
  • the No. 3 electrode N03 is connected to B
  • the No. 4 electrode N04 is connected to Y
  • the No. 5 electrode is connected to C
  • the electrode N06 is connected to Z
  • the six electrodes can also be connected by phase separation.
  • the No. 1 electrode N01 is connected to A
  • the No. 2 electrode N02 is connected to X
  • 3 electrode N03 is connected to Y
  • the No. 4 electrode N04 is connected to B
  • the No. 5 electrode is connected to Z.
  • the No. 6 electrode N06 is connected to C, and the subsequent single-phase power supply is inverted, so that the interelectrode two-phase electrode works, the power of the ore furnace is increased, and the balance of the three-phase load and the electrode work is realized, wherein the three phases of A, B and C are realized.
  • the AC power supply sequence can simultaneously change the phase sequence.
  • the common bottom area between 12 and 11 can be reduced, so that the 12 furnace walls are exposed to increase the position of the furnace opening; in the various independent furnace arrangement, the common furnace bottom that does not affect the conduction of the furnace bottom is It can be reduced, and as many as possible, the number of outlets of each electrode is 1-3, and 3 is the outer furnace shell of the independent furnace. The position of the outlet can be arranged at this position as needed, keeping 1-3 outlets for each electrode. .
  • the electrodeless electric current furnace with non-polar branch current has large material resistance loop, good electrode insertion depth, small smelting flow pressure ratio, and the overall secondary short net loss will be greatly reduced.
  • the natural power factor of the transformer is high, thus achieving energy-saving operation, with ordinary single
  • the multi-phase electrode ore furnace of the furnace can not compare the advantages; the non-polar branch current current electric furnace, the same raw material, the smelting electricity consumption will be lower than the single furnace multi-electrode ore furnace about 8-50%, will increase production 20- 80%; on the large-scale furnace, the advantage of the non-polar branch current current electric furnace and the energy-saving and production-increasing effect are more obvious.
  • FIG. 3, FIG. 4 and FIG. 5 can solve the fundamental problem of poor insertion, high consumption and low production, and high material surface temperature in the 6-electrode smelting in a single furnace.
  • the electrodeless electric current furnace of the non-polar branch current adopts AC smelting
  • the secondary short net work adopts the angle connection or the star connection.
  • the electrodes are connected by star work, which has the characteristics of the direct current furnace and the low frequency furnace, and the cost of the same capacity ore furnace Compared with DC ore furnace and low frequency furnace, the investment is small, the energy utilization rate is high, there is no cost of rectification and frequency conversion equipment and the loss of power supply system of frequency conversion rectification.
  • DC smelting this structure is better than single furnace multi-electrode DC furnace. The product quality is higher and the power loss is lower.
  • the non-polar branch current electric arc furnace can change the status of low natural power factor, high power consumption and low output of traditional single-furnace multi-phase electrode ore electric furnace, reflecting large or super large mines.
  • the high production, low consumption and scale efficiency of the hot electric furnace, and the applicability of various submerged arc furnaces to low grade raw materials, is a new technology of large-scale ore electric furnace with very development trend.
  • FIG. 1 The electrodeless cross-section of the electrodeless electric current furnace is a regular triangular layout of three independent furnaces with a single electrode in a separate furnace;
  • Figure 2 The cross-section of the furnace of the non-electrode branch current is the single-row and three-row arrangement of the single-electrode independent furnace in the independent furnace;
  • the current between the stepless branch current and the electric furnace of the ore furnace is a two-electrode triangular arrangement of independent furnaces or a six-electrode hexagonal three independent furnace;
  • FIG. 4 The electrodeless electric current furnace furnace cross section of the electrodeless electric current furnace is a single-electrode six independent furnaces in a separate furnace.
  • Figure 5 Inverter branch current
  • the cross section of the furnace is the six-electrode linear arrangement of the two-electrode three independent furnaces in the independent furnace.
  • the furnace shell of the independent furnace is located in the furnace shell part on the common furnace bottom; 11-the reduced common part of the furnace bottom; the outer shell of the 12-independent furnace can be arranged with the furnace mouth position; 101, 102, 103-electrode; 201, 202 , 203-electrode; 301, 302, 303, 304, 305, 306-electrode; 401, 402, 403, 404, 405, 406-electrode; 501, 502, 503, 504, 505, 506-electrode.
  • the construction of the electrodeless electric current electric furnace is similar to that of the single furnace multi-electrode ore furnace.
  • the whole conductive bottom is used. Because the bottom of the furnace needs to be electrically conductive, the carbon brick or material of the furnace bottom is better, and the thickness of the carbon brick is thick.
  • the submerged arc furnace In a single furnace, the submerged arc furnace.
  • Furnace masonry can be constructed by carbon brick and refractory brick. Firstly, the whole furnace bottom is built according to the independent furnace layout. The inside of the furnace bottom is insulated and insulated, then the furnace shell of the independent furnace is built, and then the furnace shell is built. The outer insulation material of the furnace bottom and the furnace wall inside the furnace.
  • the bridge between the non-polar branch current and the electric iron furnace should consider the heat insulation and oxygen barrier seal of the exposed carbon conductors 6, 7 and 8 on the outside of the furnace.
  • the tops of the 6, 7 and 8 carbon bricks in the independent furnace are fireproof.
  • the brick is insulated and sealed, and if necessary, water cooling or oil cooling is added; the conductive furnace bottom 9 and the common hearth casing 5 are insulated and insulated.
  • the value of the electrical parameters of the transformer and short net of the non-polar branch current electric furnace is very different.
  • the secondary voltage of the variable furnace is 1.5-5.0 times that of the traditional single-furnace multi-electrode ore furnace of the same power.
  • the specific smelting voltage According to the type of smelting and the secondary star angle or split phase power supply mode adopted by the ore furnace.
  • the thermal furnace of the ore furnace should consider the heat dissipation and cooling of the conductive furnace bottom in the high temperature zone of the submerged arc furnace, the conductivity of the furnace bottom, the insulation of the furnace shell and the common pole lead-out method and the cooling and anti-oxidation measures of the lead-out cable. If necessary, a conductive alloy or a temperature-resistant superconducting material may be built in the bottom of the furnace to increase the electrical conductivity of the common furnace bottom.
  • the cooling and insulation should be done to prevent the temperature rise between the independent furnaces.
  • the current flows through the leakage between the furnace walls, and the furnace wall and the furnace shell should be paid attention to.
  • the anti-magnetic and magnetic isolation treatment of the equipment, the independent furnace shell itself can not be eddy-heated or conductive, and can be made of temperature-resistant non-conductive non-magnetic materials or alloys.
  • the non-electrode branch current The electric ore furnace has a flexible tapping position, and the furnace outlet can be set at a convenient location, and the furnace equipment and the rail and the ladle traction system are matched with the layout.
  • the independent furnace triangle arrangement can be in the independent furnace shell. Three to three outlets are designed on the outer side, and the single-row linear arrangement of the counter electrode can be designed with a tapping port on each side.
  • the secondary short-net connection of the non-polar branch current electric furnace is relatively long, so the independent furnace distribution is preferably equilateral triangle or hexagon arranged in the center of the annular array.
  • the short-circuit loop Longer, higher impedance, it is recommended to use other new low-impedance casing type short-net connection, or use smelting low-frequency power supply technology to reduce the loss of short-grid power supply.
  • the electrodeless electric current electric furnace can change the operating resistance by adjusting the shape and size of the electrode and the shape of the independent furnace of the submerged arc furnace to meet the needs of different products and smelting types. In actual smelting, the electrode is not centrally symmetric according to the smelting and eating materials. Design adjustments.
  • the electrodeless electric current furnace of the non-polar branch current is designed by internal combustion furnace, semi-closed or closed furnace.
  • the furnace wall and the furnace cover are the same as the single furnace multi-electrode ore furnace.
  • the furnace cover can be integrated or separated separately, and the furnace cover and environmental protection
  • the wind can be designed as a separate furnace, or it can be designed in one piece or in multiple separate furnaces.
  • the electrode is lowered and lifted according to the traditional single furnace electrode system, but the lift stroke is increased if necessary.
  • the extraction method of the common pole can learn from the existing large-scale electrolytic aluminum tank power supply technology or other large current extraction methods.
  • the aluminum material has better oxidation resistance and poor temperature resistance.
  • the copper material is used to pay attention to the anti-oxidation treatment of copper at high temperature. Silver plating can be used to prevent oxidation.
  • the power supply uses the negative (negative) electrode and the positive (positive) pole of the furnace to reduce the electrode consumption and reduce the furnace bottom to extend the furnace age. If necessary, or according to the needs of the smelting furnace Regulate the polarity of power supply on a regular or long-term basis.

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Abstract

An electric ore heating furnace with no branch current between electrodes is a combination of a plurality of independent hearths (2) and furnace housings (3). Each independent hearth (2) has a one-phase electrode (1). The number of electrodes (1) of each phase may be one or multiple. A sufficient cooling distance between the furnace housings (3) of the independent hearths is ensured. The furnace housings (3) are insulated from a common furnace bottom (9). A smelting current between the independent hearths (2) is conducted only from the furnace bottom (9), and no current is allowed to flow through furnace walls (4) or the furnace housings (3) of the independent hearths (2). The electric ore heating furnace with no branch current between electrodes is arranged in the shape of a circular array and a rectangular array. A horizontal section of the independent hearth may be round or polygonal. When the electric ore heating furnace with no branch current between electrodes uses a three-phase alternating-current power supply, power is supplied to electrodes via an angular connection or a star connection. When the electric ore heating furnace with no branch current between electrodes uses a direct-current power supply, the common furnace bottom (9) and common electrodes (6, 7, 8) are positive electrodes, and the electrodes (1) of the independent hearths are negative electrodes. The high-, medium-, and low-frequency three-phase power supply modes are the same as an industrial-frequency three-phase alternating-current power supply mode.

Description

一种无极间支路电流矿热电炉An electrodeless branch current electric hot electric furnace

相关申请的交叉引用Cross-reference to related applications

本申请要求于2017年09月15日提交中国专利局的申请号为201710830452.6、名称为“一种无极间支路电流矿热电炉”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present application claims priority to Chinese Patent Application No. 201710830452.6, entitled "Infinite-Purpose Branch Current Electric Heating Furnace", filed on September 15, 2017, the entire contents of which are incorporated herein by reference. In the application.

技术领域Technical field

一种无极间支路电流矿热电炉,可应用于密闭、半密闭和开放式矿热炉;配置成冶炼电石、硅系(工业硅、硅铁、硅钙、硅钡和硅铝等)、锰系(硅锰和锰铁)、铬系(铬铁和硅铬)或者镍系、钼铁、钨铁、钛铁和黄磷等矿热电炉;供电方式采用直流,低频、中频和高频交流电或等离子冶炼、电磁冶炼炉新型能源矿热炉;供电变压器采用三相变压器或单相变压器;电极采用预焙或自焙烧碳电极,或者石墨与其它电极,独立炉膛单相电极可以采用单电极也可多电极;电极供电加电装置采用铜瓦或组合把持器导电元件或其它加电方式;无极间支路电流矿热电炉可用于间歇工作的精炼炉,并可低成本地替代直流冶炼矿热电炉。An electrodeless branch current ore electric furnace can be applied to a closed, semi-closed and open type submerged arc furnace; configured to smelt calcium carbide, silicon (industrial silicon, ferrosilicon, silicon calcium, silicon germanium, silicon aluminum, etc.), Manganese-based (silicon-manganese and ferromanganese), chromium-based (ferrochrome and silicon-chromium) or nickel-based, ferromolybdenum, tungsten-iron, ferrotitanium and yellow-phosphorus ore furnaces; power supply methods using DC, low frequency, intermediate frequency and high frequency AC or plasma smelting, electromagnetic smelting furnace new energy ore furnace; power transformer uses three-phase transformer or single-phase transformer; electrode uses pre-baked or self-baked carbon electrode, or graphite and other electrodes, independent furnace single-phase electrode can use single electrode It can also be multi-electrode; the electrode power supply device adopts copper tile or combined handle conductive element or other power-on mode; the electrodeless branch current ore electric furnace can be used for intermittent working refining furnace, and can replace DC smelting at low cost. Thermoelectric furnace.

背景技术Background technique

从矿热炉电极的做功方式分析,传统多相冶炼的矿热炉都是一个炉膛内有多相电极,电极间做功主要是角接做功,因电极角接做功的矿热炉料阻和操作电阻小,极间支路电流大,会引起电极上抬或插深不足,导致冶炼能耗增加,产品的品位低,衍生设备故障较多,难以长期低耗稳定运行,对原料的质量要求也比较苛刻。From the analysis of the work of the electrode of the submerged arc furnace, the traditional multi-phase smelting ore furnace is a multi-phase electrode in the furnace. The work between the electrodes is mainly the work of the corner joint, and the resistance of the ore furnace and the operation resistance due to the work of the electrode angle Small, the current between the poles is large, which will cause the electrode to be lifted or insufficiently inserted, resulting in increased smelting energy consumption, low product quality, more faults in derivative equipment, difficulty in long-term low-cost and stable operation, and comparison of quality requirements for raw materials. harsh.

发明内容Summary of the invention

发明目的(解决的问题)Object of the invention (problem solved)

无极间支路电流矿热电炉主要是在保证负荷和电极埋弧的前提下,通过改变电极的做功连接方式,减少角接做功,提高星接做功的比例,大幅地增加料阻,实现矿热炉电极更好的插深,并在六电极后采用分相供电方式增加电极和矿热炉负荷;同时大幅提高冶炼二次电压,以提高矿热炉电能的利用率和矿热炉变压器自身的效率,减少电极和短网系统供电线路损耗,同时提高矿热炉变压器自身功率因数和矿热电炉的电效率和热能利用率,降低矿热电炉的炉气温度。The electrodeless electric current electric furnace of the non-polar branch is mainly used to change the working connection mode of the electrode under the premise of ensuring the load and the submerged arc of the electrode, reducing the work of the corner joint, increasing the proportion of work done by the star, greatly increasing the material resistance and realizing the mine heat. The furnace electrode is better inserted, and the phase separation power supply is used to increase the load of the electrode and the submerged arc furnace after the six electrodes; at the same time, the secondary voltage of the smelting furnace is greatly increased to improve the utilization of the electric energy of the submerged arc furnace and the transformer of the submerged arc furnace itself. Efficiency, reduce the power supply line loss of the electrode and short grid system, improve the power factor of the submerged furnace transformer and the electrical efficiency and thermal energy utilization of the submerged arc furnace, and reduce the furnace gas temperature of the submerged arc furnace.

技术方案Technical solutions

本申请提供了一种无极间支路电流矿热电炉,无极间支路电流矿热电炉由多个独立炉膛和独立炉壳组成,每个独立炉膛有一相电极,独立炉膛的电极根数能够是单根或多根,各独立炉膛的炉壳之间有足够冷却距离,炉壳与公共炉底绝缘;独立炉膛间 的冶炼电流只从炉底导通,不得有电流自独立炉膛的炉墙或炉壳之间穿过;各独立炉膛的炉底为导电一体公共炉底或各独立炉膛的导电炉底用电缆连接;每个独立炉膛的水平截面采用圆形、跑道式长圆、椭圆、扇形结构或其它多边形;独立炉膛过炉膛几何中心的纵向剖面采用柱状、圆台型或双曲线结构。The present application provides an electrodeless branch current ore electric furnace, the electrodeless branch current ore electric furnace is composed of a plurality of independent furnaces and independent furnace shells, each of which has a phase electrode, and the number of electrodes of the independent furnace can be Single or multiple, each furnace has a sufficient cooling distance between the furnace shells, and the furnace shell is insulated from the common furnace bottom; the smelting current between the independent furnaces is only conducted from the bottom of the furnace, and there is no current from the furnace wall of the independent furnace or The furnace shells are passed between; the furnace bottoms of the independent furnaces are electrically connected to the common furnace bottom or the conductive furnace bottoms of the independent furnaces are connected by cables; the horizontal section of each independent furnace is round, runway-shaped oval, elliptical, fan-shaped structure Or other polygons; the longitudinal section of the geometric center of the independent furnace through the furnace is in the form of a column, a truncated cone or a hyperbolic structure.

优选地,三相交流供电的无极间支路电流矿热电炉,其独立炉膛的个数是三的倍数;无极间支路电流矿热电炉的独立炉膛的布置方式有三电极三角形或六电极六边形的环形阵列布置;或采用单排或双排的矩形阵列布置,如采用单行三列、单行六列或两行三列等方式排列独立炉膛。Preferably, the three-phase AC-powered non-electrode branch current electric arc furnace has a number of independent furnaces that is a multiple of three; the independent furnace of the electrodeless branch current ore furnace has a three-electrode triangle or a six-electrode six-sided arrangement. Arranged in a circular array of shapes; or arranged in a rectangular array of single or double rows, such as single row three columns, single row six columns or two rows three columns, etc.

优选地,以各独立炉膛的公共导电炉底或通过电缆引出的各独立炉膛的炉底为公共极,公共极能配置成直流冶炼的正极接入,或配置成交流供电的开炉、电极焙烧或二次冶炼电压星接时的零点接入,矿热炉冶炼二次供电,即电极供电,采用角接或星接,交流采用角接供电时能不引出公共极;采用六电极时,包括独立炉膛内单电极和独立炉膛内双电极的六电极,电极除角接或星接供电外能采用分相供电方式,以实现多个独立炉膛电极的做功平衡和矿热炉整体负荷提升。Preferably, the common conductive bottom of each independent furnace or the bottom of each independent furnace led out by a cable is a common pole, and the common pole can be configured to be connected to the anode of the direct current smelting, or to be configured as an AC power supply, and the electrode is fired. Or the zero point access when the secondary smelting voltage is connected, the secondary heating of the submerged arc furnace, that is, the electrode power supply, using the angle connection or the star connection, the AC can not lead out the common pole when using the corner connection power; when using the six electrodes, The single electrode in the independent furnace and the six electrodes of the two electrodes in the independent furnace can be separated by phase or star connection to realize the work balance of multiple independent furnace electrodes and the overall load of the ore furnace.

优选地,无极间支路电流矿热电炉的供电能采用直流或高、中或低频交流供电;采用直流供电时候,炉底或电缆引出的各独立炉膛的炉底公共极为正极,各独立炉膛的电极为负极;采用高、中或低频三相供电方式同工频三相交流供电。Preferably, the power supply of the non-polar branch current current electric furnace is powered by DC or high, medium or low frequency AC; when DC power is supplied, the bottom of each independent furnace led out by the furnace bottom or cable is extremely positive, and the independent furnaces are The electrode is a negative electrode; the high-, medium- or low-frequency three-phase power supply mode is used with the power frequency three-phase AC power supply.

无极间支路电流矿热电炉,炉底为一体导电炉底或以电缆连接多独立炉膛的炉底成导通一体炉底,炉底采用优质碳砖也可以采用其它耐高温导电材料,独立炉膛直径为其单电极直径的1.200-9.999倍,独立炉膛的电极为圆形这个直径就是计算独立炉膛的电极直径,电极采用其它形状,电极直径取值为电极横截面的外接同心圆直径;独立炉膛水平截面可根据冶炼需要采用其它多边形,跑道式长圆、椭圆或扇形等;独立炉膛的单相电极可以单根、双根也可多根;无极间支路电流矿热电炉多独立炉膛的布置方式,有中心对称环形阵列如三炉膛正三角或六炉膛正六角形;或独立炉膛采用矩形阵列如单行三列或单行六列,两行三列(包括独立炉膛单电极六个独立炉膛的两行三列和独立炉膛双电极三炉膛的电极两行三列方式),或两行六列等,矿热电炉电极供电采用星接或角接,当采用六电极时电极供电可采用分相供电方式,以实现多个独立炉膛电极的做功平衡和矿热炉负荷提升。The electrodeless electric current electric furnace of the non-polar branch branch is integrated into the bottom of the electric furnace or connected to the bottom of the furnace with multiple independent furnaces. The bottom of the furnace is made of high quality carbon brick and other high temperature resistant conductive materials. The diameter is 1.200-9.999 times the diameter of the single electrode, and the electrode of the independent furnace is circular. This diameter is the diameter of the electrode of the independent furnace. The electrode adopts other shapes. The diameter of the electrode is the diameter of the external concentric circle of the electrode cross section; the independent furnace The horizontal section can adopt other polygons according to smelting requirements, runway-type long circle, ellipse or fan shape; single-phase electrodes of independent furnaces can be single, double or multiple; arrangement of multi-independent furnaces of non-polar branch current current electric furnace a centrally symmetric annular array such as a three-furnace positive triangle or a six-furnace hexagonal hexagonal shape; or a separate furnace with a rectangular array such as a single row or three columns or a single row of six columns, two rows and three columns (including two rows of three independent furnaces with two separate furnaces) Column and independent furnace two-electrode three-furnace electrode two rows and three columns), or two rows and six columns, etc. When the six electrodes are used, the electrode power supply can adopt the split phase power supply mode to achieve the work balance of the plurality of independent furnace electrodes and the load increase of the ore furnace.

独立炉膛排列方式很多,本说明书方案仅以:独立炉膛内单电极三个独立炉膛的正三角形布局(图1)、独立炉膛内单电极独立炉膛单行三列布置(图2)、独立炉膛内双电极三角形布置或称六电极六角三个独立炉膛(图3)、独立炉膛内单电极六个独立炉膛直线排列(图4)和独立炉膛内双电极三独立炉膛的六电极直线排列(图5)做技术方案说明。There are many ways to arrange independent furnaces. The scheme of this specification is only: the equilateral triangle layout of three independent furnaces in a single furnace (Fig. 1), the single-electrode independent furnace in a separate furnace, single row and three rows (Fig. 2), and the double in the independent furnace. The electrode is arranged in a triangle or three independent six-electrode furnaces (Fig. 3), six independent furnaces in a separate furnace, six independent furnaces (Fig. 4), and a six-electrode linear arrangement of two independent three-electrode furnaces in a separate furnace (Fig. 5). Make a technical plan description.

1)无极间支路电流矿热电炉横截面为各独立炉膛采用等边三角形布置,以三个电极横 截面几何中心为矿热炉中心,以每根电极几何中心为圆心做独立炉膛(如果是独立炉膛多根电极则以多根电极几何中心做独立炉膛中心);电极矩形矩阵排列的单行三列结构或单行六列,以环形矩阵排列的单独立炉膛单电极和双电极布置,以电极直径或电极横截面的外接同心圆直径的1.2—9.999倍为直径做独立炉膛,独立炉膛的炉壳间距以满足独立炉膛砌筑和独立炉膛的炉壳之间散热与绝缘为准,建议不少于150-200mm,各个独立炉膛的炉壳间8保持足够冷却散热距离,必要时采用水冷炉壳,保证炉膛间电流只从炉底导通,不能从独立炉膛的炉壳导通;独立炉膛的炉壳与炉底间绝缘不导电,独立炉膛的炉壳要做好隔磁处理,炉壳独立炉膛间空隙处6、7、8间的炉底公共炉底部分的碳砖及与空气接触的地方6、7、8要做好耐火砖保温或水冷并且隔绝空气;公共炉底部分的炉壳5内侧有耐材保温和密封隔离空气,防止公共炉底热量散失和炉底碳砖在高温时接触空气氧化,同时公共炉底9与公共炉底外壳5绝缘,与独立炉膛炉壳3、10绝缘。1) The cross-section of the non-polar branch current electrothermal electric furnace is arranged in an equilateral triangle for each independent furnace. The geometric center of the three electrode cross-sections is the center of the ore furnace, and the independent furnace is made with the center of each electrode as the center of the core (if it is Multiple electrodes in independent furnaces are independent furnace centers with multiple electrode geometric centers; single-row three-column structure arranged in a rectangular matrix of electrodes or six rows in a single row, arranged in a single matrix with single-pole and two-electrode arranged in a ring matrix, with electrode diameter Or the diameter of the external concentric circle of the electrode is 1.2-9.999 times as the diameter of the independent furnace, the spacing of the furnace shell of the independent furnace is to meet the heat dissipation and insulation between the furnace of the independent furnace and the independent furnace. It is recommended that the diameter is not less than 150-200mm, the furnace shell 8 of each independent furnace maintains sufficient cooling and cooling distance. If necessary, the water-cooled furnace shell is used to ensure that the current between the furnaces is only conduction from the bottom of the furnace, and cannot be conducted from the furnace shell of the independent furnace; the furnace of the independent furnace The insulation between the shell and the bottom of the furnace is not conductive, and the shell of the independent furnace is to be magnetically shielded. The bottom of the furnace is separated from the bottom of the furnace by 6, 7 and 8 Carbon bricks and places in contact with air 6, 7, 8 must be refractory brick insulation or water cooling and air isolation; the inside of the furnace shell 5 of the common hearth part is refractory and sealed to isolate the air to prevent heat loss in the public furnace bottom. The bottom carbon bricks are exposed to air oxidation at high temperatures, while the common hearth 9 is insulated from the common hearth casing 5 and insulated from the individual furnace shells 3, 10.

2)无极间支路电流矿热电炉的电极1一般位于独立炉膛中心,多电极根据布置设计,实际运行中因为独立炉膛的布置方式不同,个别电极会出现四周吃料不同,可根据实际需要适度偏离独立炉膛中心,因此在设计独立炉膛2的电极1位置时,要保证电极适度调整能力;同时在实际运行中,独立炉膛形状要根据实际排列方式和冶炼需要做适度调整。2) The electrode 1 of the non-polar branch current current electric furnace is generally located in the center of the independent furnace. The multi-electrode is designed according to the layout. In actual operation, because the arrangement of the independent furnace is different, the individual electrodes will have different feeding materials around, and can be moderate according to actual needs. Deviation from the center of the independent furnace, so when designing the position of the electrode 1 of the independent furnace 2, the electrode should be properly adjusted; at the same time, in the actual operation, the shape of the independent furnace should be adjusted according to the actual arrangement and smelting needs.

3)无极间支路电流矿热电炉的变压器,根据采用独立炉膛布置的炉型不同分别设计,独立炉膛和电极三角形布置矿热炉可以采用三个的单相变压器,独立炉膛和电极直线型排列的可以在两侧采用单相变压器,双三相变压器或在一侧采用三相变压器,其它炉膛和电极布置方式根据实际需要和短网要短而对称的原则设计变压器配套。3) The transformer of the non-polar branch current electrothermal electric furnace is designed according to the furnace type with independent furnace arrangement. The independent furnace and the electrode triangle arrangement ore furnace can adopt three single-phase transformers, and the independent furnace and electrode are arranged in a straight line. The single-phase transformer can be used on both sides, the three-phase three-phase transformer or the three-phase transformer on one side, and the other furnace and electrode arrangement methods are designed according to the actual needs and the short and symmetrical principle of the short net.

4)无极间支路电流矿热电炉可以通过空隙位置6、7、8等引出公共极采用直流供电,通过公共极6、7、8做正极,和原有的电极交流供电短网做负极实现直流冶炼,采用电极负(阴)极和炉底正(阳)极方式可以减少电极消耗和减小炉底上涨延长炉龄,必要时或根据矿热电炉冶炼的需要可以定期或阶段性对调炉底和电极供电极性。4) The electrodeless electric current furnace can be used to draw the common pole through the gap position 6, 7, 8 and so on. It is powered by DC, the positive pole is made through the common poles 6, 7, and 8, and the original electrode AC power supply short grid is used as the negative pole. DC smelting, using the negative (negative) electrode and the positive (positive) pole of the furnace can reduce the electrode consumption and reduce the furnace bottom to extend the furnace age. If necessary, or according to the needs of the smelting of the smelting furnace, the furnace can be adjusted regularly or in stages. Bottom and electrode supply polarity.

5)无极间支路电流矿热电炉采用交流冶炼,其二次短网(电极供电)采用角接或星接,电极之间都是星接做功,公共极可调整单独的独立炉膛负荷和电极插深,公共极6、7、8引出端子在交流供电时通过电极二次侧星接或角接方式冶炼可实现多种类冶炼需要和调整独立炉膛电极负荷,对不改变电极星角接线方式和无多种冶炼需要的二次交流角接供电时,以及采用分相供电方式的矿热炉,可不引出公共极6、7、8以减少矿热炉成本和降低故障检修点,这是所述无极间支路电流矿热炉优于直流冶炼的另一个优点。5) The electrodeless electric current furnace of the non-polar branch current adopts AC smelting, and the secondary short net (electrode supply) adopts the angle connection or the star connection. The electrodes are connected by star work, and the common pole can adjust the independent independent furnace load and electrode. Insertion depth, the common pole 6, 7, 8 lead terminals in the AC power supply through the electrode secondary side star or corner connection smelting can achieve a variety of smelting needs and adjust the independent furnace electrode load, do not change the electrode star angle wiring and When there is no secondary AC corner power supply required for various smelting, and the submerged arc furnace adopting the split phase power supply mode, the common poles 6, 7, and 8 may not be taken to reduce the cost of the submerged arc furnace and reduce the faulty maintenance point. An electrodeless branch current ore furnace is superior to DC smelting.

6)无极间支路电流矿热电炉每个独立炉膛的过炉膛中心纵向剖面采用柱状,上大下小台形,上小下大台形或采用双曲线结构;独立炉膛水平截面可以采用圆形、正多边形、椭圆、扇形、跑道式长圆(如图3和5中的独立炉膛)或其它形状,具体根据冶炼种类和原 料特性和水平独立炉膛布置方式选择。6) Indirect branch current Thermite electric furnace The vertical section of the center of each furnace of the independent furnace adopts a column shape, which is large and small, and has a large shape or a hyperbolic structure. The horizontal section of the independent furnace can be round and positive. Polygons, ellipses, scallops, runway long circles (as shown in separate furnaces in Figures 3 and 5) or other shapes, depending on the type of smelting and the characteristics of the raw materials and the horizontal independent furnace arrangement.

7)采用图3、图4和图5布置方式,六根电极可以采用单相供电,以A-X、B-Y、C-Z做三相交流电进出顺序供电,(设六电极附图中说明中电极编号第一数字为N,N=3、4、5),则1号电极N01接A,2号电极N02接X,3号电极N03接B,4号电极N04接Y,5号电极N05接C,6号电极N06接Z;六电极还可以采用分相供电方式,1号电极N01接A,2号电极N02接X,3号电极N03接Y,4号电极N04接B,5号电极N05接Z,6号电极N06接C,后续单相供电通过倒相,使极间两相间电极做功,提高矿热炉入炉功率,并实现三相负荷和电极做功的平衡,其中A、B、C三相交流供电顺序可以同时变换相序。7) Using the arrangement of Figure 3, Figure 4 and Figure 5, the six electrodes can be powered by single-phase, and the three-phase AC input and output are sequentially supplied by AX, BY, CZ. (The six-electrode figure shows the first number of the middle electrode number. For N, N=3, 4, 5), the No. 1 electrode N01 is connected to A, the No. 2 electrode N02 is connected to X, the No. 3 electrode N03 is connected to B, the No. 4 electrode N04 is connected to Y, and the No. 5 electrode is connected to C, No. 6 The electrode N06 is connected to Z; the six electrodes can also be connected by phase separation. The No. 1 electrode N01 is connected to A, the No. 2 electrode N02 is connected to X, the No. 3 electrode N03 is connected to Y, the No. 4 electrode N04 is connected to B, and the No. 5 electrode is connected to Z. The No. 6 electrode N06 is connected to C, and the subsequent single-phase power supply is inverted, so that the interelectrode two-phase electrode works, the power of the ore furnace is increased, and the balance of the three-phase load and the electrode work is realized, wherein the three phases of A, B and C are realized. The AC power supply sequence can simultaneously change the phase sequence.

8)根据矿热炉冶炼种类和原料及产品特点,选择合理的矿热炉设计参数和供电方式与变压器参数。8) According to the type of smelting furnace and the characteristics of raw materials and products, choose reasonable design parameters, power supply mode and transformer parameters of the ore furnace.

9)在图3中,12和11间公共炉底面积可以减小,使12炉壁外露出来,增加出炉口位置;在各种独立炉膛排列方式中,不影响炉底导电的公共炉底都可以缩小,并尽可能保证每个电极出炉口个数1-3个,3为独立炉膛的外侧炉壳,出炉口位置可以在此位置根据需要布置,保持每根电极留1-3个出炉口。9) In Figure 3, the common bottom area between 12 and 11 can be reduced, so that the 12 furnace walls are exposed to increase the position of the furnace opening; in the various independent furnace arrangement, the common furnace bottom that does not affect the conduction of the furnace bottom is It can be reduced, and as many as possible, the number of outlets of each electrode is 1-3, and 3 is the outer furnace shell of the independent furnace. The position of the outlet can be arranged at this position as needed, keeping 1-3 outlets for each electrode. .

有益效果Beneficial effect

无极间支路电流矿热电炉,料阻回路大,电极插深好,冶炼流压比小,整个二次短网损耗也会大幅降低,变压器自然功率因数高,因而实现节能运行,具有普通单炉膛多相电极矿热炉无法比拟的优势;无极间支路电流矿热电炉,就同种原料,冶炼电单耗会低于单炉膛多电极矿热炉约8-50%,会增产20-80%;在大型炉上,无极间支路电流矿热电炉优势和节能增产效果更为明显。The electrodeless electric current furnace with non-polar branch current has large material resistance loop, good electrode insertion depth, small smelting flow pressure ratio, and the overall secondary short net loss will be greatly reduced. The natural power factor of the transformer is high, thus achieving energy-saving operation, with ordinary single The multi-phase electrode ore furnace of the furnace can not compare the advantages; the non-polar branch current current electric furnace, the same raw material, the smelting electricity consumption will be lower than the single furnace multi-electrode ore furnace about 8-50%, will increase production 20- 80%; on the large-scale furnace, the advantage of the non-polar branch current current electric furnace and the energy-saving and production-increasing effect are more obvious.

附图说明中,图3、图4和图5方式可以解决单炉膛内6电极冶炼中下插较差,高耗低产和料面温度高的根本问题。In the description of the drawings, the methods of FIG. 3, FIG. 4 and FIG. 5 can solve the fundamental problem of poor insertion, high consumption and low production, and high material surface temperature in the 6-electrode smelting in a single furnace.

无极间支路电流矿热电炉采用交流冶炼,其二次短网做功采用角接或星接,电极之间都是星接做功,具有直流炉和低频炉的特征,其同容量矿热炉成本比直流矿热炉和低频炉投资小,电能利用率高,没有整流和变频设备的成本和变频整流的供电系统损耗,采用直流冶炼时,这种结构比单炉膛多电极直流炉节能效果更好,产品质量更高,电损耗更低。The electrodeless electric current furnace of the non-polar branch current adopts AC smelting, and the secondary short net work adopts the angle connection or the star connection. The electrodes are connected by star work, which has the characteristics of the direct current furnace and the low frequency furnace, and the cost of the same capacity ore furnace Compared with DC ore furnace and low frequency furnace, the investment is small, the energy utilization rate is high, there is no cost of rectification and frequency conversion equipment and the loss of power supply system of frequency conversion rectification. When using DC smelting, this structure is better than single furnace multi-electrode DC furnace. The product quality is higher and the power loss is lower.

在大型交流矿热电炉设计上,所述无极间支路电流矿热电炉可改变传统单炉膛多相电极矿热电炉自然功率因数低、电耗高和产量低的现状,体现大型或超大型矿热电炉的高产低耗和规模效益,同时增加了多种矿热炉对低品位原料的适用性,是一种十分有发展趋势的大型矿热电炉新技术。In the design of large-scale AC ore electric furnace, the non-polar branch current electric arc furnace can change the status of low natural power factor, high power consumption and low output of traditional single-furnace multi-phase electrode ore electric furnace, reflecting large or super large mines. The high production, low consumption and scale efficiency of the hot electric furnace, and the applicability of various submerged arc furnaces to low grade raw materials, is a new technology of large-scale ore electric furnace with very development trend.

附图:Drawings:

因无极间支路电流矿热电炉布置方式较多,仅以下列电极及独立炉膛布置方式做附图 和附图说明。Because there are many arrangements for the currentless electric furnace in the non-polar branch circuit, the following figures and independent furnace arrangement are used for the drawings and the drawings.

附图1:无极间支路电流矿热电炉炉膛横截面是独立炉膛内单电极三个独立炉膛的正三角形布局;Figure 1: The electrodeless cross-section of the electrodeless electric current furnace is a regular triangular layout of three independent furnaces with a single electrode in a separate furnace;

附图2:无极间支路电流矿热电炉炉膛横截面是独立炉膛内单电极独立炉膛单行三列布置;Figure 2: The cross-section of the furnace of the non-electrode branch current is the single-row and three-row arrangement of the single-electrode independent furnace in the independent furnace;

附图3:无极间支路电流矿热电炉炉膛横截面是独立炉膛双电极三角布置或称六电极六角三独立炉膛;Figure 3: The current between the stepless branch current and the electric furnace of the ore furnace is a two-electrode triangular arrangement of independent furnaces or a six-electrode hexagonal three independent furnace;

附图4:无极间支路电流矿热电炉炉膛横截面是独立炉膛内单电极六个独立炉膛直线排列;Figure 4: The electrodeless electric current furnace furnace cross section of the electrodeless electric current furnace is a single-electrode six independent furnaces in a separate furnace.

附图5:无极间支路电流矿热电炉炉膛横截面是独立炉膛内双电极三独立炉膛的六电极直线排列。Figure 5: Inverter branch current The cross section of the furnace is the six-electrode linear arrangement of the two-electrode three independent furnaces in the independent furnace.

附图说明DRAWINGS

1-电极;2-独立炉膛;3-独立炉膛炉壳外侧(可以设置出炉口的位置);4-独立炉膛炉墙;5-公共炉底外壳;6-炉心公共极炉心接出点;7-独立炉膛炉壳外侧公共极接出点;8-炉壳间离和炉壳间公共极接出点;9-整体炉底及其上和外耐火材料隔氧材料及冷却设备等;10-独立炉膛的炉壳位于公共炉底上的炉壳部分;11-可缩减部分的公共炉底;12-独立炉膛外侧可设置出炉口位置的炉壳;101、102、103-电极;201、202、203-电极;301、302、303、304、305、306-电极;401、402、403、404、405、406-电极;501、502、503、504、505、506-电极。1-electrode; 2-independent furnace; 3-outside furnace shell outside (can set the position of the furnace mouth); 4-independent furnace wall; 5--common bottom shell; 6-heart public pole hearting point; 7 - the common pole connection point outside the independent furnace shell; 8 - the common pole connection point between the furnace shell and the furnace shell; 9 - the overall furnace bottom and its upper and outer refractory oxygen barrier materials and cooling equipment; The furnace shell of the independent furnace is located in the furnace shell part on the common furnace bottom; 11-the reduced common part of the furnace bottom; the outer shell of the 12-independent furnace can be arranged with the furnace mouth position; 101, 102, 103-electrode; 201, 202 , 203-electrode; 301, 302, 303, 304, 305, 306-electrode; 401, 402, 403, 404, 405, 406-electrode; 501, 502, 503, 504, 505, 506-electrode.

具体实施方式Detailed ways

1)无极间支路电流矿热电炉施工与单炉膛多电极矿热炉相似,采用整体导电炉底,因为炉底需要导电,因此炉底碳砖或材料导电性要好,其碳砖厚度要厚于单炉膛的矿热炉。1) The construction of the electrodeless electric current electric furnace is similar to that of the single furnace multi-electrode ore furnace. The whole conductive bottom is used. Because the bottom of the furnace needs to be electrically conductive, the carbon brick or material of the furnace bottom is better, and the thickness of the carbon brick is thick. In a single furnace, the submerged arc furnace.

2)炉膛砌筑可采用碳砖和耐火砖砌筑方式,先按独立炉膛布置方式砌筑整体炉底,炉底炉壳内侧做绝缘和保温,然后施工独立炉膛的炉壳,后做炉壳间炉底外保温材料和炉膛内炉墙。2) Furnace masonry can be constructed by carbon brick and refractory brick. Firstly, the whole furnace bottom is built according to the independent furnace layout. The inside of the furnace bottom is insulated and insulated, then the furnace shell of the independent furnace is built, and then the furnace shell is built. The outer insulation material of the furnace bottom and the furnace wall inside the furnace.

3)无极间支路电流矿热电炉砌筑要考虑炉底碳砖在炉膛外部裸露分导电体6、7、8的保温和隔氧密封,独立炉膛间6、7、8碳砖顶部采用耐火砖保温和密封,必要时根据需要增加水冷或油冷却;导电炉底9与公共炉底外壳5间要保温和绝缘。3) The bridge between the non-polar branch current and the electric iron furnace should consider the heat insulation and oxygen barrier seal of the exposed carbon conductors 6, 7 and 8 on the outside of the furnace. The tops of the 6, 7 and 8 carbon bricks in the independent furnace are fireproof. The brick is insulated and sealed, and if necessary, water cooling or oil cooling is added; the conductive furnace bottom 9 and the common hearth casing 5 are insulated and insulated.

4)无极间支路电流矿热电炉各独立炉膛的炉壳之间要预留合适距离,一般100-500mm,既尽可能独立炉膛靠近和多炉膛对称,同时还要考虑独立炉膛间预留距离的保温散热和检修方便。4) Proper distance between the furnace shells of the independent furnaces of the non-polar branch current electric furnace, generally 100-500mm, as close as possible to the furnace symmetry and multi-furnace symmetry, and also consider the reserved distance between independent furnaces The heat dissipation and maintenance are convenient.

5)无极间支路电流矿热电炉的变压器和短网电气参数取值会有很大不同,变炉二次电 压是传统同功率单炉膛多电极矿热炉的1.5-5.0倍,具体冶炼电压按冶炼种类和所述矿热炉采用的二次的星角或分相供电方式设计。5) The value of the electrical parameters of the transformer and short net of the non-polar branch current electric furnace is very different. The secondary voltage of the variable furnace is 1.5-5.0 times that of the traditional single-furnace multi-electrode ore furnace of the same power. The specific smelting voltage According to the type of smelting and the secondary star angle or split phase power supply mode adopted by the ore furnace.

6)无极间支路电流矿热电炉进行布置时要考虑矿热炉中间高温区导电炉底的散热和冷却,炉底导电能力,炉壳绝缘和公共极引出方式与引出电缆的冷却防氧化措施,必要时可采用炉底内砌筑导电合金或耐温超导材料增加公共炉底导电能力。6) During the arrangement of the non-polar branch current, the thermal furnace of the ore furnace should consider the heat dissipation and cooling of the conductive furnace bottom in the high temperature zone of the submerged arc furnace, the conductivity of the furnace bottom, the insulation of the furnace shell and the common pole lead-out method and the cooling and anti-oxidation measures of the lead-out cable. If necessary, a conductive alloy or a temperature-resistant superconducting material may be built in the bottom of the furnace to increase the electrical conductivity of the common furnace bottom.

7)无极间支路电流矿热电炉的独立炉膛间要做好冷却和绝缘,防止独立炉膛间温度升高电流通过炉墙间漏流烧毁炉墙,还要注意独立炉膛炉壳和炉壳之间的设备防磁和隔磁处理,独立炉壳自身不能涡流发热或导电,可以采用耐温不导电不导磁材料或合金。7) In the independent furnace of the electrodeless electric current electric furnace, the cooling and insulation should be done to prevent the temperature rise between the independent furnaces. The current flows through the leakage between the furnace walls, and the furnace wall and the furnace shell should be paid attention to. The anti-magnetic and magnetic isolation treatment of the equipment, the independent furnace shell itself can not be eddy-heated or conductive, and can be made of temperature-resistant non-conductive non-magnetic materials or alloys.

8)无极间支路电流矿热电炉出炉位置灵活,可以选择位置方便处设置出炉口,并配合与布局配套的出炉设备和轨道与出炉钢包牵引系统,独立炉膛三角形布置结构可以在独立炉膛炉壳外侧3处设计1-3个出炉口,对电极单行直线排列矿热炉可以在两侧各设计一个出炉口。8) The non-electrode branch current The electric ore furnace has a flexible tapping position, and the furnace outlet can be set at a convenient location, and the furnace equipment and the rail and the ladle traction system are matched with the layout. The independent furnace triangle arrangement can be in the independent furnace shell. Three to three outlets are designed on the outer side, and the single-row linear arrangement of the counter electrode can be designed with a tapping port on each side.

9)无极间支路电流矿热电炉二次短网连接比较长,因此独立炉膛分布采用环形阵列中心布置的等边三角形或六角形较好,对于矩形阵列排列,因回路不对称,短网回路较长,阻抗较大,建议采用其它新型低阻抗套管式短网连接,或同时采用冶炼低频供电技术降低短网供电的损耗。9) The secondary short-net connection of the non-polar branch current electric furnace is relatively long, so the independent furnace distribution is preferably equilateral triangle or hexagon arranged in the center of the annular array. For the rectangular array arrangement, due to the loop asymmetry, the short-circuit loop Longer, higher impedance, it is recommended to use other new low-impedance casing type short-net connection, or use smelting low-frequency power supply technology to reduce the loss of short-grid power supply.

10)无极间支路电流矿热电炉冶炼二次电流依然较大,因此尽量采用一体的导电的共炉底设计,不建议采用独立炉膛间炉底用短网连接成公共炉底的方式,因为高温炉底引出电流难度大且故障多,损坏后不便于维修,连接短网供电损耗也较大。10) The secondary current of the smelting of the current in the non-polar branch current is still large. Therefore, it is recommended to adopt an integrated conductive common bottom design. It is not recommended to use the short bottom of the separate furnace to connect to the common bottom. The high-temperature furnace bottom draws a large current and has many faults. It is not easy to repair after damage, and the short-net power supply loss is also large.

11)无极间支路电流矿热电炉可以通过调整电极形状尺寸和矿热炉独立炉膛形状来改变操作电阻,满足不同产品和冶炼种类的需要,实际冶炼中根据冶炼吃料不同采用电极非中心对称的设计调整。11) The electrodeless electric current electric furnace can change the operating resistance by adjusting the shape and size of the electrode and the shape of the independent furnace of the submerged arc furnace to meet the needs of different products and smelting types. In actual smelting, the electrode is not centrally symmetric according to the smelting and eating materials. Design adjustments.

12)无极间支路电流矿热电炉采用内燃炉、半密闭或密闭炉设计,炉墙和炉盖同单炉膛多电极矿热炉,炉盖可以一体也可以单独分开,其炉盖和环保引风可以单独设计独立炉膛,也可以一体设计或多个独立炉膛分别引出,电极下放和升降按传统单炉膛电极系统设计,但必要时增大大力缸升降行程。12) The electrodeless electric current furnace of the non-polar branch current is designed by internal combustion furnace, semi-closed or closed furnace. The furnace wall and the furnace cover are the same as the single furnace multi-electrode ore furnace. The furnace cover can be integrated or separated separately, and the furnace cover and environmental protection The wind can be designed as a separate furnace, or it can be designed in one piece or in multiple separate furnaces. The electrode is lowered and lifted according to the traditional single furnace electrode system, but the lift stroke is increased if necessary.

13)独立炉膛采用单相多电极时,根据设计经验、电极布置方式和炉膛保护距离计算独立炉膛形状和电极尺寸,以及电极和独立炉膛布置方式设计,采用独立炉膛内单电极更为实用;多电极技术在冶炼电阻较大的原料,直流冶炼或多种冶炼流压比调整设计及超大型矿热炉可采用。13) When single-phase multi-electrode is used in independent furnace, independent furnace shape and electrode size are calculated according to design experience, electrode arrangement and furnace protection distance, and electrode and independent furnace layout are designed. It is more practical to use single electrode in independent furnace; Electrode technology can be used in the smelting of large raw materials, DC smelting or a variety of smelting flow ratio adjustment design and super large ore furnace.

14)公共极的引出方式可以借鉴现有大型电解铝槽供电技术或其它大电流引出方式,采用铝材防氧化能力较好耐温较差,采用铜材注意高温下铜的防氧化处理,必要可采用镀 银防止氧化。14) The extraction method of the common pole can learn from the existing large-scale electrolytic aluminum tank power supply technology or other large current extraction methods. The aluminum material has better oxidation resistance and poor temperature resistance. The copper material is used to pay attention to the anti-oxidation treatment of copper at high temperature. Silver plating can be used to prevent oxidation.

15)在采用直流冶炼时,供电采用电极负(阴)极和炉底正(阳)极方式可以减少电极消耗和减小炉底上涨延长炉龄,必要时或根据矿热电炉冶炼的需要可以定期或长期对调其供电极性。15) In the case of DC smelting, the power supply uses the negative (negative) electrode and the positive (positive) pole of the furnace to reduce the electrode consumption and reduce the furnace bottom to extend the furnace age. If necessary, or according to the needs of the smelting furnace Regulate the polarity of power supply on a regular or long-term basis.

Claims (4)

一种无极间支路电流矿热电炉,其特征是:无极间支路电流矿热电炉由多个独立炉膛和独立炉壳组成,每个所述独立炉膛有一相电极,所述独立炉膛的电极根数能够是单根或多根,各所述独立炉膛的所述炉壳之间有足够冷却距离,所述炉壳与公共炉底绝缘;所述独立炉膛间的冶炼电流只从炉底导通,不得有电流自所述独立炉膛的炉墙或所述炉壳之间穿过;各所述独立炉膛的炉底为导电一体公共炉底或各所述独立炉膛的导电炉底用电缆连接;每个所述独立炉膛的水平截面采用圆形、跑道式长圆、椭圆、扇形结构或其它多边形;所述独立炉膛过炉膛几何中心的纵向剖面采用柱状、圆台型或双曲线结构。An electrodeless branch current ore electric furnace, characterized in that: the stepless branch current electric ore furnace is composed of a plurality of independent furnaces and independent furnace shells, each of the independent furnaces has a phase electrode, and the electrodes of the independent furnaces The number of roots can be single or multiple, and there is sufficient cooling distance between the furnace shells of each of the independent furnaces, and the furnace shell is insulated from the common furnace bottom; the smelting current between the independent furnaces is only guided from the bottom of the furnace No, no electric current may pass between the furnace wall of the independent furnace or the furnace shell; the bottom of each of the independent furnaces is electrically conductive integrated common furnace bottom or the electrically conductive furnace bottom of each of the independent furnaces is connected by cable The horizontal section of each of the independent furnaces adopts a circular, runway-shaped oblong, elliptical, fan-shaped structure or other polygonal shape; the longitudinal section of the independent furnace through the geometric center of the furnace adopts a columnar, truncated or hyperbolic structure. 根据权利要求1所述一种无极间支路电流矿热电炉,其特征是:三相交流供电的无极间支路电流矿热电炉,其独立炉膛的个数是三的倍数;所述无极间支路电流矿热电炉的所述独立炉膛的布置方式有三电极三角形或六电极六边形的环形阵列布置;或采用单排或双排的矩形阵列布置,如采用单行三列、单行六列或两行三列等方式排列所述独立炉膛。An electrodeless branch current ore electric furnace according to claim 1, wherein: the three-phase AC-powered stepless branch current ore furnace has a number of independent furnaces that is a multiple of three; The independent furnace of the branch current ore electric furnace is arranged in a three-electrode triangle or a six-electrode hexagonal annular array; or a single-row or double-row rectangular array arrangement, such as single row three columns, single row six columns or The independent furnaces are arranged in two rows and three columns. 根据权利要求1所述一种无极间支路电流矿热电炉,其特征是:以各所述独立炉膛的公共导电炉底或通过电缆引出的各所述独立炉膛的炉底为公共极,所述公共极能配置成直流冶炼的正极接入,或配置成交流供电的开炉、电极焙烧或二次冶炼电压星接时的零点接入,矿热炉冶炼二次供电,即电极供电,采用角接或星接,交流采用角接供电时能不引出所述公共极;采用六电极时,包括所述独立炉膛内单电极和所述独立炉膛内双电极的六电极,电极除角接或星接供电外能采用分相供电方式,以实现多个所述独立炉膛电极的做功平衡和矿热炉整体负荷提升。The electrodeless branch current ore electric furnace according to claim 1, wherein the common conductive bottom of each of the independent furnaces or the bottom of each of the independent furnaces led out by the cable is a common pole. The common pole can be configured as a positive pole for DC smelting, or a zero point for the opening of the AC power supply, the electrode roasting or the secondary smelting voltage star connection, and the secondary heating of the submerged arc furnace, that is, the electrode power supply, Corner or star connection, the AC can not lead to the common pole when the power is supplied by the corner; when the six electrodes are used, the single electrode in the independent furnace and the six electrodes of the two electrodes in the independent furnace are used, and the electrode is connected or The star-connected power supply can adopt a split-phase power supply mode to achieve work balance of a plurality of the independent furnace electrodes and an overall load increase of the submerged arc furnace. 根据权利要求1所述一种无极间支路电流矿热电炉,其特征是:所述无极间支路电流矿热电炉的供电能采用直流或者高、中或低频交流供电;采用直流供电时,炉底或电缆引出的各所述独立炉膛的炉底公共极为正极,各所述独立炉膛的电极为负极;采用高、中或低频三相供电方式同工频三相交流供电。The invention relates to an electrodeless branch current electric ore electric furnace according to claim 1, wherein the power supply of the electrodeless branch current ore electric furnace is powered by direct current or high, medium or low frequency alternating current; The bottom of each of the independent furnaces led out by the furnace bottom or the cable is extremely positive, and the electrodes of each of the independent furnaces are negative poles; the high-, medium- or low-frequency three-phase power supply mode is used to supply power to the three-phase AC power supply.
PCT/CN2018/105423 2017-09-15 2018-09-13 Electric ore heating furnace with no branch current between electrodes Ceased WO2019052499A1 (en)

Applications Claiming Priority (2)

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CN107401917A (en) * 2017-09-15 2017-11-28 巴涌 One kind is without interpolar branch current ore-smelting electric furnace
CN108826975B (en) * 2018-05-31 2019-10-25 山西太钢不锈钢股份有限公司 The method for opening furnace success rate for improving mineral wool electric furnace
CN117287970B (en) * 2022-08-24 2025-11-25 赢海复兴工程科技(成都)有限公司 A super-large yellow phosphorus electric furnace

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