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WO2018188497A1 - Display substrate foreign matter processing device and display substrate foreign matter processing method - Google Patents

Display substrate foreign matter processing device and display substrate foreign matter processing method Download PDF

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Publication number
WO2018188497A1
WO2018188497A1 PCT/CN2018/081690 CN2018081690W WO2018188497A1 WO 2018188497 A1 WO2018188497 A1 WO 2018188497A1 CN 2018081690 W CN2018081690 W CN 2018081690W WO 2018188497 A1 WO2018188497 A1 WO 2018188497A1
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WIPO (PCT)
Prior art keywords
foreign matter
display substrate
foreign
detector
molten state
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Ceased
Application number
PCT/CN2018/081690
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French (fr)
Chinese (zh)
Inventor
井杨坤
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BOE Technology Group Co Ltd
Hefei BOE Optoelectronics Technology Co Ltd
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BOE Technology Group Co Ltd
Hefei BOE Optoelectronics Technology Co Ltd
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Publication of WO2018188497A1 publication Critical patent/WO2018188497A1/en
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Ceased legal-status Critical Current

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1303Apparatus specially adapted to the manufacture of LCDs
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1306Details
    • G02F1/1309Repairing; Testing

Definitions

  • the present application belongs to the field of display technologies, and in particular, to a display substrate foreign matter processing device and a display substrate foreign matter processing method.
  • the TFT-LCD mainly includes an array substrate (Array), a color filter substrate (CF), and a liquid crystal sandwiched between an array substrate (Array) and a color filter substrate (CF).
  • the main function of the color film substrate is to realize the color display of the TFT-LCD.
  • the color film substrate is mainly formed by coating, exposing, developing, baking, etc., forming a black matrix, a color filter layer and a spacer on the surface of the glass substrate.
  • the pad and the spacer function to support the array substrate and the color filter substrate such that a gap between the two forms a liquid crystal cell.
  • a display substrate foreign matter processing apparatus including:
  • a detector for detecting foreign matter on the display substrate and determining the foreign matter to be removed
  • a foreign matter processor for softening the foreign matter to be removed and removing it.
  • the detector comprises:
  • a detecting component for detecting foreign matter on the display substrate
  • An image acquisition unit for taking a magnified image of the foreign object
  • An image processing unit configured to identify a position, a size, a height, and a topography of the foreign object according to a gradation of the enlarged image of the foreign object, wherein
  • the detector determines the foreign matter whose height is greater than the first height as the foreign matter to be removed.
  • the processing device for displaying a substrate foreign matter further includes: a controller coupled to the detector and the foreign matter processor for controlling operation of the detector and the foreign matter processor, wherein
  • the controller controls the foreign matter processor to move to the foreign object to be removed based on the position, size, and topography of the foreign matter to be removed recognized by the image processing unit. At the site, the foreign matter to be removed is softened and removed.
  • the image collection unit includes:
  • the imaging unit is configured to capture an enlarged image of the foreign matter enlarged by the amplifying part.
  • the detection component is a laser reflective detection component.
  • the amplifying component is a microscope and the imaging component is a CCD.
  • the foreign matter processor comprises:
  • a grinding portion for grinding the foreign matter in a molten state to remove the foreign matter to be removed.
  • the melting portion includes a laser for emitting laser light to the foreign matter to heat the foreign matter to a molten state.
  • the fusion portion further includes a mirror and a focusing mirror for adjusting the direction, width, and intensity of the laser light emitted by the laser.
  • the abrasive portion includes an abrasive belt that rubs foreign matter to be removed to remove it.
  • Another embodiment of the present application provides a display substrate foreign matter processing method performed by a display substrate foreign matter processor, wherein the display substrate foreign matter processor includes a detector and a foreign matter processor, and the display substrate foreign matter processing method includes The following steps:
  • the foreign matter to be removed is softened by the foreign matter processor and removed.
  • the detector includes a detecting component, an image capturing section, and an image processing section, and after the step of identifying the foreign matter on the display substrate, the display substrate foreign matter processing method further includes the following steps:
  • the foreign matter whose height is larger than the first height is determined by the detector as the foreign matter to be removed.
  • softening the foreign matter to be removed by the foreign matter processor further includes the following steps:
  • the foreign matter processor is moved to the foreign matter to be removed and softened according to the position, size, and topography of the foreign matter to be removed determined by the image detecting portion.
  • the foreign matter processor includes a melting portion and a grinding portion, and the step of softening the foreign matter to be removed further includes the following steps:
  • the foreign matter to be removed is ground by an abrasive portion to remove it.
  • the step of heating the foreign matter to be removed to the molten state by the melting portion and the step of grinding the foreign matter to be removed by the grinding portion to remove it are simultaneously performed.
  • the step of heating the foreign matter to be removed to the molten state by the melting portion and the step of grinding the foreign matter to be removed by the grinding portion to remove it are sequentially performed.
  • the step of detecting the foreign matter on the display substrate by using the detector further comprises the steps of:
  • the detector uses a laser reflective detection method to detect foreign matter on the display substrate.
  • the step of heating the foreign matter to be removed to the molten state by using the melting portion further comprises:
  • the molten portion heats the foreign matter to be removed to a molten state by using a laser.
  • the method further comprises the steps of: heating the foreign matter to be removed to a molten state using the melting portion:
  • the step of heating the foreign matter to be removed to the molten state by using the melting portion further includes:
  • the melting portion emits a laser light to the foreign matter to be removed according to the calculated laser intensity to heat the foreign matter to be removed to a molten state.
  • the step of heating the foreign matter to be removed to the molten state by using the melting portion further comprises:
  • the melting portion emits laser light to the foreign matter to be removed by a weak to strong laser intensity so that the internal temperature of the foreign matter to be removed reaches 200 ° C to 500 ° C;
  • the energy of the laser light is 0.75 to 5.5 J/cm, and the contact temperature of the laser light to the surface of the foreign substrate of the display substrate is 500 to 800 °C.
  • FIG. 1 is a schematic structural view of a processing apparatus for displaying a substrate foreign matter according to an embodiment of the present application
  • FIG. 2 is a schematic structural view of a processing apparatus for displaying a foreign object of a substrate according to an embodiment of the present application
  • 3 to 6 are images acquired by a CCD according to an embodiment of the present application.
  • FIG. 7 to FIG. 9 are data diagrams showing the height of a foreign matter calculated by the display substrate foreign matter processing apparatus according to an embodiment of the present application.
  • FIG. 10 and FIG. 11 are schematic diagrams showing a partial structure of a display substrate foreign matter processing apparatus according to an embodiment of the present application.
  • FIG. 12 is a flowchart of a method for processing a foreign object of a display substrate according to an embodiment of the present application.
  • the reference numerals are: 1, detector; 11, image acquisition unit; 12, image processing unit; 13, microscope; 14, camera; 2, foreign object processor; 21, melting portion; 22, grinding portion; , laser; 24, mirror; 25, focusing mirror; 26, moving rod; 27, grinding head; 28, self-rotating shaft; 29, grinding belt; 3, controller; 4, display panel; 41, foreign matter.
  • the film layer of the black matrix and the color filter layer material is in an incompletely dried state, and the foreign matter in the interior of the device and the environment is liable to fall on the surface of the material, thereby Adhered or wrapped in the above materials, and in the subsequent process, the particulate foreign matter cannot be cleaned and removed, so that it adheres to the color film after baking, forming a bad point.
  • the height of the foreign matter of the particles exceeds the height of the spacer, defects such as bright spots and dark spots may be formed after the pair of boxes, which may affect the performance of the display device. Therefore, in the color film process, these particulate foreign matter must be removed.
  • particulate foreign matter exceeding the height of the spacer is detected by sliding on the surface of the color filter substrate, and then the particulate foreign matter exceeding the height of the spacer is ground by a grinding device.
  • a grinding device generates dust during the grinding process, contaminating the display device around the color film substrate, and causing certain physical damage to the polishing site to form a bee eye.
  • FIG. 1 One embodiment of the present application provides a display substrate foreign matter processing apparatus, as shown in FIG. 1, which includes a detector 1, a foreign matter processor 2, and a controller 3 connected to the detector 1 and the foreign matter processor 2.
  • the detector 1 is configured to detect foreign matter on the display substrate, determine foreign matter to be removed, and feed the determination result back to the controller 3.
  • the foreign matter processor 2 is for softening and removing the foreign matter to be removed which is determined by the detector 1.
  • the controller 3 is for controlling the operation of the detector 1 and the foreign matter processor 2.
  • the foreign matter processor 2 includes a melting portion 21 for heating a foreign matter to be removed to a molten state, and a grinding portion 22 for a foreign matter in a molten state. Grinding is performed to remove foreign matter.
  • the display substrate foreign matter processing apparatus of the present embodiment uses the detector 1 to detect the position, size, height, and topography of the foreign matter on the display substrate, and then uses the melting portion 21 to heat the foreign matter to be removed according to the position, size, height, and topography of the foreign matter.
  • the softening is carried out to the molten state, and the foreign matter is ground by the polishing portion 22.
  • polishing greatly reduces the generation of particles or dust, and prevents the particles from being scratched or contaminated at other positions on the display substrate.
  • FIGS. 1-8 Another embodiment of the present application provides a display substrate foreign matter processing apparatus, as shown in FIGS. 1-8, including a detector 1, a foreign matter processor 2, and a control connected to the detector 1 and the foreign matter processor 2 Device 3.
  • the detector 1 is configured to detect the foreign matter 41 on the display substrate, determine the foreign matter to be removed, and feed back the determination result to the controller 3.
  • the foreign matter processor 2 is for softening and removing the foreign matter to be removed which is determined by the detector 1.
  • the controller 3 is for controlling the operation of the detector 1 and the foreign matter processor 2.
  • the controller 3 uses a Programmable Logic Controller (PLC).
  • PLC Programmable Logic Controller
  • the detector 1 includes an image acquisition unit 11 and an image processing unit 12.
  • the image capturing section 11 includes a microscope 13 and a camera 14.
  • the microscope 13 is for amplifying the foreign matter 41 on the display substrate 4 for taking a picture of the foreign matter 41 on the enlarged display substrate 4 to acquire an enlarged image of the foreign matter 41.
  • the image processing unit 12 is configured to recognize the position, size, height, and topography of the foreign object 41 based on the gradation of the image of the foreign object 41.
  • the camera 14 may be a charge-coupled device (CCD).
  • the microscope 13 is first moved to the upper side of the detected foreign matter 41, the microscope 13 focuses on the foreign matter 41, and then the photograph is taken by the CCD (Fig. 3 is the actual photographing).
  • the image of the product FIG. 4 is a positional map of the pre-detection of the product, and the vertical black line segment in FIG. 4 is a delineated detection area), and the image acquired by the CCD is differentially processed by the image processing unit 12 to identify the foreign object 41.
  • the maximum difference in gray scale in the image is taken as the center of the foreign object 41.
  • the CCD can detect images of different gradations, and the position, size, height, and shape of the foreign matter 41 are judged according to the depth of the gradation of the image acquired by the CCD by standard gray scale comparison.
  • the foreign matter 41 of the color filter substrate is processed by the display substrate foreign matter processing apparatus of the present embodiment, that is, when the foreign matter 41 exceeding the height of the spacer is removed, reflection and transmission of the spacer or foreign matter 41 of different heights are performed.
  • the gray scales of the images formed by the coincidence are different, as shown in FIG. 5 and FIG. 6, so that the corresponding gray scale parameters can be extracted by comparing the gray scales of the images (as shown in FIG. 7 and FIG.
  • the height of the spacer or foreign matter 41 is as shown in Fig. 9, and the portion exceeding 6.1572 ⁇ m in Fig. 9 is the portion to be removed. Of course, in some embodiments, all detected foreign matter can also be removed.
  • the foreign matter processor 2 includes a melting portion 21 and a grinding portion 22 for heating the foreign matter 41 to be removed according to the detection and determination result of the detector 1 to In the molten state, the polishing portion 22 is for grinding the foreign matter 41 to be removed in a molten state to remove the foreign matter 41.
  • the melting portion 21 includes a laser 23 that emits laser light to the foreign matter 41 to heat the foreign matter 41 to a molten state.
  • the laser 23 may be an ultraviolet laser 23, a carbon dioxide ultraviolet laser 23 or other high-energy laser 23.
  • the detector 1 further includes a detecting member 13, wherein the detecting member 13 is a laser reflective detecting member for detecting that the foreign matter 41 is on the display substrate.
  • non-contact detection can be realized for the foreign matter 41 on the display substrate surface, and the position, size, height, and basic shape of the foreign matter 41 can be determined, and the foreign matter 41 can be pretreated by the laser to make the foreign matter
  • the morphology of 41 changes (softens), and then physical polishing is performed by the polishing portion 22, so that dust-free can be achieved and pollution is greatly reduced.
  • the fusion portion 21 further includes a mirror 24 and a focusing mirror 25 for adjusting the direction and intensity of the laser light emitted by the laser 23.
  • the focusing mirror 25 can select an adjustable reflective prism, and by adjusting the position of the triangular prism, the laser focusing position can be controlled to control the range of focusing.
  • the grinding portion 22 includes a moving rod 26 coupled to the controller 3, and one end of the moving rod 26 is provided with a grinding head 27, and each of the two sides of the moving rod 26 is provided with a rotating shaft 28
  • the two ends of the polishing tape 29 are respectively wound on the rotation shaft 28, and the polishing head 27 is abutted on the first side of the polishing belt 29.
  • the polishing head 27 will polish the polishing belt
  • the second side (the side opposite to the first side) 29 is pressed into contact with the foreign matter 41, and the abrasive tape 29 is rubbed by the two rotation shafts 28 to rub the foreign matter 41 to remove it.
  • the moving rod 26 is movable in three directions of X, Y, and Z, so that the grinding portion 22 can be moved in three directions of X, Y, and Z with respect to the display substrate.
  • the moving rod 26 drives the grinding belt 29 to move to the position where the corresponding foreign matter 41 is located
  • the self-rotating shaft 28 rotates at a high speed to drive the grinding belt 29 to rub the foreign matter 41 which has been melted to remove it, since the foreign matter 41 is in a molten soft state, so this No dust or other pollution is caused during the process.
  • An embodiment of the present application provides a display substrate foreign matter processing method performed by the above display substrate foreign matter processor, the method comprising the following steps:
  • the foreign matter to be removed is softened by the foreign matter processor and removed.
  • An embodiment of the present application provides a display substrate foreign matter processing method performed by the above display substrate foreign matter processor, the method comprising the following steps:
  • the foreign matter processor moves to the foreign object to be removed according to the position, size and shape of the foreign matter to be removed;
  • the foreign matter processor heats the foreign matter to be removed to a molten state by using the melting portion, and grinds the foreign matter with the polishing portion to remove at least a portion thereof.
  • the step of heating the foreign matter to the molten state and the step of polishing the foreign matter may be performed simultaneously, that is, the molten portion is polished while heating the foreign matter.
  • the foreign matter may first be heated to a fully molten state, and then the molten foreign matter is ground to remove it.
  • the change in the outer surface of the foreign matter can be detected by the CCD, and when the outer surface of the foreign matter is detected to be deformed to be in a molten state, the heating is stopped, and then the molten foreign matter is polished by the polishing portion to remove it.
  • the change of the outer surface of the foreign matter may be detected by the CCD, and when a part of the outer surface of the foreign matter is detected to be deformed to be in a molten state, the heating is stopped, and then the molten portion of the foreign matter is ground by the polishing portion to remove it. . The unmelted foreign matter is then heated to be in a molten state, which is subsequently ground to remove it, and thus repeated until the foreign matter is removed.
  • This has the advantage that after a part of the foreign matter is ground, the remaining part of the foreign matter can be quickly melted and removed by grinding, which is highly efficient and dust-free.
  • the melting portion first calculates a laser intensity (or width) required to melt the foreign matter according to the position, size, and morphology of the foreign matter, and the laser emits a desired laser intensity (or width) to the foreign matter according to the calculation result. ) to heat the foreign matter to a molten state.
  • the laser intensity is controlled so as not to cause the foreign matter to become a liquid to be decomposed and evaporated.
  • the foreign matter on the color filter substrate generally includes foreign matter formed when the color filter film layer is prepared and foreign matter formed when the spacer film is prepared. Since the material of the color film film layer and the spacer material are different, the two foreign materials are different. The material is also different. Generally, it is possible to determine which material the foreign matter is made of based on the outer surface of the foreign object detected by the CCD, and then emit a laser beam of the corresponding energy to the foreign matter.
  • the molten portion emits a laser light having a weak to strong intensity to the foreign matter such that the internal temperature of the foreign matter reaches 200 ° C to 500 ° C.
  • the energy of the laser is 0.75-5.5 J/cm
  • the contact temperature of the laser with the surface of the foreign substrate of the display substrate is 500 ° C to 800 ° C.
  • the specific implementation manners of the foregoing embodiments may also perform many changes; for example, the specific device components used for collecting foreign matter images may be selected according to specific products, and the specific energy value of the laser may be adjusted according to actual conditions.
  • the display substrate foreign matter processing apparatus and method of the present application employs a detector to detect the position, size, height and shape of the foreign matter on the display substrate, determine the foreign matter to be removed, and then use the melting portion according to the position, size and shape of the foreign matter to be removed.
  • the foreign matter to be removed is heated to a molten state to soften it, and the foreign matter is removed by grinding with the grinding portion, which greatly reduces the generation of particles or dust, and prevents the particles from being scratched or contaminated at other positions of the display substrate. .
  • the display substrate foreign matter processing apparatus and method of the present application are suitable for processing various display substrate foreign matters.

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
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Abstract

A display substrate foreign matter processing device and a display substrate foreign matter processing method, which belong to the field of display technology, and can solve the problem of foreign particle matter on a current colored film substrate easily resulting in dust and causing physical damage. The display substrate foreign matter processing device comprises: a detector (1) for detecting foreign matter on a display substrate and determining the foreign matter to be removed; and a foreign matter disposer (2) for softening the foreign matter to be removed and removing at least a portion thereof. Such grinding greatly reduces the generation of particulate matter or dust, and can prevent the particulate matter from scratching or contaminating other positions on the display substrate.

Description

显示基板异物处理装置、显示基板异物处理方法Display substrate foreign matter processing device, display substrate foreign matter processing method

相关申请的交叉引用Cross-reference to related applications

本申请要求于2017年4月10日提交的中国专利申请No.201710228690.X的优先权,所公开的内容以引用的方式合并于此。The present application claims priority to Chinese Patent Application No. 201710228690.X filed on Apr. 10, s.

技术领域Technical field

本申请属于显示技术领域,具体涉及一种显示基板异物处理装置、显示基板异物处理方法。The present application belongs to the field of display technologies, and in particular, to a display substrate foreign matter processing device and a display substrate foreign matter processing method.

背景技术Background technique

TFT-LCD主要包括阵列基板(Array)、彩膜基板(CF),以及夹在阵列基板(Array)、彩膜基板(CF)之间的液晶。其中,彩膜基板的主要功能是实现TFT-LCD的色彩显示,彩膜基板主要是通过涂布、曝光、显影、烘烤等生产工艺,在玻璃基板表面形成黑矩阵、彩色滤光层及隔垫物,隔垫物的作用是支撑阵列基板与彩膜基板,使得二者之间的间隙形成液晶盒。The TFT-LCD mainly includes an array substrate (Array), a color filter substrate (CF), and a liquid crystal sandwiched between an array substrate (Array) and a color filter substrate (CF). Among them, the main function of the color film substrate is to realize the color display of the TFT-LCD. The color film substrate is mainly formed by coating, exposing, developing, baking, etc., forming a black matrix, a color filter layer and a spacer on the surface of the glass substrate. The pad and the spacer function to support the array substrate and the color filter substrate such that a gap between the two forms a liquid crystal cell.

发明内容Summary of the invention

根据本申请的一方面,提供了一种显示基板异物处理装置,包括:According to an aspect of the present application, a display substrate foreign matter processing apparatus is provided, including:

检测器,用于检测显示基板上的异物,并判断待除去的异物;和a detector for detecting foreign matter on the display substrate and determining the foreign matter to be removed; and

异物处理器,用于使所述待除去的异物软化,并将其除去。A foreign matter processor for softening the foreign matter to be removed and removing it.

在一些实施例中,所述检测器包括:In some embodiments, the detector comprises:

检测部件,用于检测显示基板上的异物;a detecting component for detecting foreign matter on the display substrate;

图像采集部,用于拍摄所述异物的放大图像;和An image acquisition unit for taking a magnified image of the foreign object; and

图像处理部,用于根据所述异物的放大图像的灰度识别异物 的位置、尺寸、高度及形貌,其中An image processing unit configured to identify a position, a size, a height, and a topography of the foreign object according to a gradation of the enlarged image of the foreign object, wherein

所述检测器将识别出的高度大于第一高度的异物判断为待除去的异物。The detector determines the foreign matter whose height is greater than the first height as the foreign matter to be removed.

在一些实施例中,所述的显示基板异物的处理装置还包括:控制器,与所述检测器和所述异物处理器连接,用于控制检测器和所述异物处理器的运行,其中In some embodiments, the processing device for displaying a substrate foreign matter further includes: a controller coupled to the detector and the foreign matter processor for controlling operation of the detector and the foreign matter processor, wherein

在所述图像处理部判断出待除去的异物的情况,所述控制器基于所述图像处理部识别出的待除去异物的位置、尺寸和形貌,控制所述异物处理器移动至待除去异物处、使待除去异物软化并除去。In a case where the image processing unit determines the foreign matter to be removed, the controller controls the foreign matter processor to move to the foreign object to be removed based on the position, size, and topography of the foreign matter to be removed recognized by the image processing unit. At the site, the foreign matter to be removed is softened and removed.

在一些实施例中,所述图像采集部包括:In some embodiments, the image collection unit includes:

放大部件;和Amplifying parts; and

拍摄部件,用于拍摄通过所述放大部件放大后的异物的放大图像。The imaging unit is configured to capture an enlarged image of the foreign matter enlarged by the amplifying part.

在一些实施例中,所述检测部件是激光反射式检测部件。In some embodiments, the detection component is a laser reflective detection component.

在一些实施例中,所述放大部件是显微镜,所述拍摄部件是CCD。In some embodiments, the amplifying component is a microscope and the imaging component is a CCD.

在一些实施例中,所述异物处理器包括:In some embodiments, the foreign matter processor comprises:

熔融部,用于将待除去异物加热至熔融态;和a melting portion for heating the foreign matter to be removed to a molten state; and

研磨部,用于对熔融态的异物进行研磨以将待除去异物除去。a grinding portion for grinding the foreign matter in a molten state to remove the foreign matter to be removed.

在一些实施例中,所述熔融部包括激光器,用于向所述异物发射激光以将异物加热至熔融态。In some embodiments, the melting portion includes a laser for emitting laser light to the foreign matter to heat the foreign matter to a molten state.

在一些实施例中,所述熔融部还包括反射镜和聚焦镜,用于调整所述激光器发出的激光的方向、宽度和强度。In some embodiments, the fusion portion further includes a mirror and a focusing mirror for adjusting the direction, width, and intensity of the laser light emitted by the laser.

在一些实施例中,所述研磨部包括研磨带,所述研磨带摩擦待除去异物以将其除去。In some embodiments, the abrasive portion includes an abrasive belt that rubs foreign matter to be removed to remove it.

本申请的另一个实施例提供了一种利用显示基板异物处理器执行的显示基板异物处理方法,其中,所述显示基板异物处理器包括检测器和异物处理器,所述显示基板异物处理方法包括以下步骤:Another embodiment of the present application provides a display substrate foreign matter processing method performed by a display substrate foreign matter processor, wherein the display substrate foreign matter processor includes a detector and a foreign matter processor, and the display substrate foreign matter processing method includes The following steps:

利用所述检测器检测显示基板上的异物,并判断待除去的异物;以及Detecting foreign matter on the display substrate by using the detector, and determining the foreign matter to be removed;

利用所述异物处理器使所述待除去的异物软化,并将其除去。The foreign matter to be removed is softened by the foreign matter processor and removed.

在一些实施例中,所述检测器包括检测部件、图像采集部和图像处理部,并且在所述识别显示基板上的异物的步骤之后,所述显示基板异物处理方法还包括以下步骤:In some embodiments, the detector includes a detecting component, an image capturing section, and an image processing section, and after the step of identifying the foreign matter on the display substrate, the display substrate foreign matter processing method further includes the following steps:

利用所述图像采集部拍摄所述异物的放大图像;和Taking an enlarged image of the foreign object by the image capturing unit; and

利用所述图像处理部根据所述异物的放大图像的灰度识别异物的位置、尺寸、高度及形貌;以及Using the image processing unit to identify the position, size, height, and topography of the foreign object based on the gradation of the enlarged image of the foreign object;

利用所述检测器将识别出的高度大于第一高度的异物判断为待除去的异物。The foreign matter whose height is larger than the first height is determined by the detector as the foreign matter to be removed.

在一些实施例中,利用所述异物处理器使所述待除去的异物软化还包括以下步骤:In some embodiments, softening the foreign matter to be removed by the foreign matter processor further includes the following steps:

根据所述图像检测部判断出的待除去异物的位置、尺寸和形貌使所述异物处理器移动至待除去异物处,并使其软化。The foreign matter processor is moved to the foreign matter to be removed and softened according to the position, size, and topography of the foreign matter to be removed determined by the image detecting portion.

在一些实施例中,所述异物处理器包括熔融部和研磨部,并且使所述待除去异物软化的步骤还包括以下步骤:In some embodiments, the foreign matter processor includes a melting portion and a grinding portion, and the step of softening the foreign matter to be removed further includes the following steps:

利用熔融部将待除去异物加热至熔融态;以及Heating the foreign matter to be removed to a molten state by using a melting portion;

利用研磨部对所述待除去异物进行研磨以将其除去。The foreign matter to be removed is ground by an abrasive portion to remove it.

在一些实施例中,所述利用熔融部将待除去异物加热至熔融态的步骤与利用研磨部对所述待除去异物进行研磨以将其除去的步骤同时进行。In some embodiments, the step of heating the foreign matter to be removed to the molten state by the melting portion and the step of grinding the foreign matter to be removed by the grinding portion to remove it are simultaneously performed.

在一些实施例中,所述利用熔融部将待除去异物加热至熔融态的步骤与利用研磨部对所述待除去异物进行研磨以将其除去的步骤顺序执行。In some embodiments, the step of heating the foreign matter to be removed to the molten state by the melting portion and the step of grinding the foreign matter to be removed by the grinding portion to remove it are sequentially performed.

在一些实施例中,利用所述检测器检测显示基板上的异物的步骤进一步包括步骤:In some embodiments, the step of detecting the foreign matter on the display substrate by using the detector further comprises the steps of:

所述检测器利用激光反射式检测方法来检测显示基板上的异物。The detector uses a laser reflective detection method to detect foreign matter on the display substrate.

在一些实施例中,利用熔融部将待除去异物加热至熔融态的 步骤进一步包括:In some embodiments, the step of heating the foreign matter to be removed to the molten state by using the melting portion further comprises:

所述熔融部利用激光将待除去异物加热至熔融态。The molten portion heats the foreign matter to be removed to a molten state by using a laser.

在一些实施例中,在利用熔融部将待除去异物加热至熔融态之前,该方法还包括步骤:In some embodiments, the method further comprises the steps of: heating the foreign matter to be removed to a molten state using the melting portion:

根据所述待除去异物的位置、尺寸及形貌计算使所述待除去异物熔融所需的激光强度和宽度;以及Calculating a laser intensity and a width required to melt the foreign matter to be removed according to the position, size, and topography of the foreign matter to be removed;

所述利用熔融部将待除去异物加热至熔融态的步骤进一步包括:The step of heating the foreign matter to be removed to the molten state by using the melting portion further includes:

所述熔融部根据所计算出的激光强度向所述待除去异物发射激光以将所述待除去异物加热至熔融态。The melting portion emits a laser light to the foreign matter to be removed according to the calculated laser intensity to heat the foreign matter to be removed to a molten state.

在一些实施例中,所述利用熔融部将待除去异物加热至熔融态的步骤进一步包括:In some embodiments, the step of heating the foreign matter to be removed to the molten state by using the melting portion further comprises:

熔融部以由弱至强的激光强度向所述待除去异物发射激光,以使所述待除去异物的内部温度达到200℃~500℃;以及The melting portion emits laser light to the foreign matter to be removed by a weak to strong laser intensity so that the internal temperature of the foreign matter to be removed reaches 200 ° C to 500 ° C;

所述激光的能量为0.75~5.5J/cm,所述激光与显示基板异物表面的接触温度为500℃~800℃。The energy of the laser light is 0.75 to 5.5 J/cm, and the contact temperature of the laser light to the surface of the foreign substrate of the display substrate is 500 to 800 °C.

附图说明DRAWINGS

图1为本申请一个实施例的显示基板异物的处理装置的结构示意图;1 is a schematic structural view of a processing apparatus for displaying a substrate foreign matter according to an embodiment of the present application;

图2为本申请一个实施例的显示基板异物的处理装置的结构示意图;2 is a schematic structural view of a processing apparatus for displaying a foreign object of a substrate according to an embodiment of the present application;

图3-图6为本申请一个实施例的由CCD采集的图像;3 to 6 are images acquired by a CCD according to an embodiment of the present application;

图7-图9为本申请一个实施例的显示基板异物处理装置计算出的异物高度的数据图;7 to FIG. 9 are data diagrams showing the height of a foreign matter calculated by the display substrate foreign matter processing apparatus according to an embodiment of the present application;

图10和图11为本申请一个实施例的显示基板异物处理装置的局部结构示意图;10 and FIG. 11 are schematic diagrams showing a partial structure of a display substrate foreign matter processing apparatus according to an embodiment of the present application;

图12为本申请一个实施例的显示基板异物处理方法流程图。FIG. 12 is a flowchart of a method for processing a foreign object of a display substrate according to an embodiment of the present application.

其中,附图标记为:1、检测器;11、图像采集部;12、图像处理部;13、显微镜;14、拍照器;2、异物处理器;21、熔融部; 22、研磨部;23、激光器;24、反射镜;25、聚焦镜;26、移动杆;27、研磨头;28、自转轴;29、研磨带;3、控制器;4、显示面板;41、异物。Wherein, the reference numerals are: 1, detector; 11, image acquisition unit; 12, image processing unit; 13, microscope; 14, camera; 2, foreign object processor; 21, melting portion; 22, grinding portion; , laser; 24, mirror; 25, focusing mirror; 26, moving rod; 27, grinding head; 28, self-rotating shaft; 29, grinding belt; 3, controller; 4, display panel; 41, foreign matter.

具体实施方式detailed description

为使本领域技术人员更好地理解本申请的技术方案,下面结合附图和具体实施方式对本申请作进一步详细描述。To enable those skilled in the art to better understand the technical solutions of the present application, the present application will be further described in detail below with reference to the accompanying drawings and specific embodiments.

在显示面板的彩膜基板的制程中,在烘烤前黑矩阵及彩色滤光层材料的膜层处于未完全烘干状态,设备内部、环境中的颗粒异物易掉落在上述材料表面,从而粘附或包裹在上述材料中,且在后续的制程中颗粒异物无法清洗去除,致使烘烤后粘附于彩膜中,形成不良点。当颗粒异物高度超出隔垫物高度时,在对盒后会形成亮点、暗点等不良,影响显示器件的性能。因此在彩膜制程中,必须对这些颗粒异物进行去除。现有技术中采用在彩膜基板表面滑动的方式检测超出隔垫物高度的颗粒异物,然后通过研磨设备对超出隔垫物高度的颗粒异物进行研磨。然而,这种物理研磨在研磨过程中会产生粉尘,污染彩膜基板周围的显示器件,还会致使研磨处造成一定的物理损伤,形成蜂眼。In the process of the color film substrate of the display panel, before the baking, the film layer of the black matrix and the color filter layer material is in an incompletely dried state, and the foreign matter in the interior of the device and the environment is liable to fall on the surface of the material, thereby Adhered or wrapped in the above materials, and in the subsequent process, the particulate foreign matter cannot be cleaned and removed, so that it adheres to the color film after baking, forming a bad point. When the height of the foreign matter of the particles exceeds the height of the spacer, defects such as bright spots and dark spots may be formed after the pair of boxes, which may affect the performance of the display device. Therefore, in the color film process, these particulate foreign matter must be removed. In the prior art, particulate foreign matter exceeding the height of the spacer is detected by sliding on the surface of the color filter substrate, and then the particulate foreign matter exceeding the height of the spacer is ground by a grinding device. However, such physical grinding generates dust during the grinding process, contaminating the display device around the color film substrate, and causing certain physical damage to the polishing site to form a bee eye.

本申请的一个实施例提供一种显示基板异物处理装置,如图1所示,其包括检测器1、异物处理器2、和与所述检测器1、异物处理器2连接的控制器3。其中,检测器1用于检测显示基板上的异物,判断待除去的异物,并将判断结果反馈控制器3。异物处理器2用于根据所述检测器1判断出的待除去异物软化并将其除去。控制器3用于控制检测器1和异物处理器2的运行。One embodiment of the present application provides a display substrate foreign matter processing apparatus, as shown in FIG. 1, which includes a detector 1, a foreign matter processor 2, and a controller 3 connected to the detector 1 and the foreign matter processor 2. The detector 1 is configured to detect foreign matter on the display substrate, determine foreign matter to be removed, and feed the determination result back to the controller 3. The foreign matter processor 2 is for softening and removing the foreign matter to be removed which is determined by the detector 1. The controller 3 is for controlling the operation of the detector 1 and the foreign matter processor 2.

作为本实施例中的一种实施方式,所述异物处理器2包括熔融部21和研磨部22,熔融部21用于将待除去异物加热至熔融态;研磨部22用于对熔融态的异物进行研磨以将异物除去。As an embodiment of the present embodiment, the foreign matter processor 2 includes a melting portion 21 for heating a foreign matter to be removed to a molten state, and a grinding portion 22 for a foreign matter in a molten state. Grinding is performed to remove foreign matter.

本实施例的显示基板异物处理装置采用检测器1检测显示基 板上异物的位置、尺寸、高度及形貌,然后根据异物的位置、尺寸、高度及形貌采用熔融部21将需要去除的异物加热至熔融态使其软化,再用研磨部22对异物进行研磨,这样的研磨大大减少了颗粒物或粉尘的产生,可以防止颗粒物划伤或污染显示基板的其他位置处。The display substrate foreign matter processing apparatus of the present embodiment uses the detector 1 to detect the position, size, height, and topography of the foreign matter on the display substrate, and then uses the melting portion 21 to heat the foreign matter to be removed according to the position, size, height, and topography of the foreign matter. The softening is carried out to the molten state, and the foreign matter is ground by the polishing portion 22. Such polishing greatly reduces the generation of particles or dust, and prevents the particles from being scratched or contaminated at other positions on the display substrate.

本申请的另一个实施例提供一种显示基板异物处理装置,如图1-8所示,其包括检测器1、异物处理器2、和与所述检测器1、异物处理器2连接的控制器3。其中,检测器1用于检测显示基板上的异物41,判断待除去的异物,并将判断结果反馈控制器3。异物处理器2用于根据所述检测器1判断出的待除去异物软化并将其除去。控制器3用于控制检测器1和异物处理器2的运行。本实施例中控制器3采用可编程逻辑控制器(Programmable Logic Controller,PLC)。Another embodiment of the present application provides a display substrate foreign matter processing apparatus, as shown in FIGS. 1-8, including a detector 1, a foreign matter processor 2, and a control connected to the detector 1 and the foreign matter processor 2 Device 3. The detector 1 is configured to detect the foreign matter 41 on the display substrate, determine the foreign matter to be removed, and feed back the determination result to the controller 3. The foreign matter processor 2 is for softening and removing the foreign matter to be removed which is determined by the detector 1. The controller 3 is for controlling the operation of the detector 1 and the foreign matter processor 2. In this embodiment, the controller 3 uses a Programmable Logic Controller (PLC).

具体的,所述检测器1包括图像采集部11和图像处理部12。所述图像采集部11包括显微镜13和拍照器14。所述显微镜13用于将显示基板4上的异物41进行放大,所述图像采集部11用于对放大的显示基板4上的异物41进行拍照以获取异物41的放大图像。所述图像处理部12用于根据所述异物41的图像的灰度识别异物41的位置、尺寸、高度及形貌。更具体的,拍照器14可以选用电荷耦合元件(Charge-coupled Device,CCD)。Specifically, the detector 1 includes an image acquisition unit 11 and an image processing unit 12. The image capturing section 11 includes a microscope 13 and a camera 14. The microscope 13 is for amplifying the foreign matter 41 on the display substrate 4 for taking a picture of the foreign matter 41 on the enlarged display substrate 4 to acquire an enlarged image of the foreign matter 41. The image processing unit 12 is configured to recognize the position, size, height, and topography of the foreign object 41 based on the gradation of the image of the foreign object 41. More specifically, the camera 14 may be a charge-coupled device (CCD).

也就是说,使用本实施例的显示基板异物处理装置时,先将显微镜13移动至检测出的异物41的上方,显微镜13对异物41进行对焦,然后由CCD进行拍照(图3为拍摄的实际产品的图像,图4为该产品预检测的位置图,图4中竖直的黑线段为划定的检测区域),通过图像处理部12对CCD采集到的图像进行差分处理,识别出异物41的图像中灰度差异最大点作为异物41中心。例如,利用补光照射,CCD可以检测到不同灰度的图像,通过标准灰度比对,根据CCD采集的图像的灰度的深浅判断异物41的位置、尺寸、高度及形貌。基于相同的道理,当利用本实施例的显示基板异物处理装置处理彩膜基板的异物41,即去除超出隔垫 物高度的异物41时,由于不同高度的隔垫物或异物41的反射和透射重合形成的图像灰度不同,如图5和图6所示,从而可以通过对比图像的灰度,提取出相应的灰度参数(如图7和图8所示),据此可以判断出相应的隔垫物或异物41的高度,如图9所示,图9中超过6.1572μm的部分即为需要去除的部分。当然,在一些实施例中,也可以将检测到的异物全部除去。In other words, when the display substrate foreign matter processing apparatus of the present embodiment is used, the microscope 13 is first moved to the upper side of the detected foreign matter 41, the microscope 13 focuses on the foreign matter 41, and then the photograph is taken by the CCD (Fig. 3 is the actual photographing). The image of the product, FIG. 4 is a positional map of the pre-detection of the product, and the vertical black line segment in FIG. 4 is a delineated detection area), and the image acquired by the CCD is differentially processed by the image processing unit 12 to identify the foreign object 41. The maximum difference in gray scale in the image is taken as the center of the foreign object 41. For example, with the fill light illumination, the CCD can detect images of different gradations, and the position, size, height, and shape of the foreign matter 41 are judged according to the depth of the gradation of the image acquired by the CCD by standard gray scale comparison. Based on the same principle, when the foreign matter 41 of the color filter substrate is processed by the display substrate foreign matter processing apparatus of the present embodiment, that is, when the foreign matter 41 exceeding the height of the spacer is removed, reflection and transmission of the spacer or foreign matter 41 of different heights are performed. The gray scales of the images formed by the coincidence are different, as shown in FIG. 5 and FIG. 6, so that the corresponding gray scale parameters can be extracted by comparing the gray scales of the images (as shown in FIG. 7 and FIG. 8 ), and accordingly, the corresponding gray scale parameters can be determined. The height of the spacer or foreign matter 41 is as shown in Fig. 9, and the portion exceeding 6.1572 μm in Fig. 9 is the portion to be removed. Of course, in some embodiments, all detected foreign matter can also be removed.

作为本实施例中的一种实施方式,所述异物处理器2包括熔融部21和研磨部22,熔融部21用于根据所述检测器1的检测和判断结果将待除去的异物41加热至熔融态;研磨部22用于对熔融态的待除去异物41进行研磨以将异物41除去。As an embodiment of the present embodiment, the foreign matter processor 2 includes a melting portion 21 and a grinding portion 22 for heating the foreign matter 41 to be removed according to the detection and determination result of the detector 1 to In the molten state, the polishing portion 22 is for grinding the foreign matter 41 to be removed in a molten state to remove the foreign matter 41.

在一个实施例中,所述熔融部21包括激光器23,激光器23向所述异物41发射激光以将异物41加热至熔融态。In one embodiment, the melting portion 21 includes a laser 23 that emits laser light to the foreign matter 41 to heat the foreign matter 41 to a molten state.

具体的,激光器23可以是紫外激光器23,二氧化碳紫外激光器23或其他高能激光器23。Specifically, the laser 23 may be an ultraviolet laser 23, a carbon dioxide ultraviolet laser 23 or other high-energy laser 23.

此外,在一个实施例中,所述检测器1还包括检测部件13,其中该检测部件13是激光反射式检测部件,用于检测显示基板上是异物41。Further, in one embodiment, the detector 1 further includes a detecting member 13, wherein the detecting member 13 is a laser reflective detecting member for detecting that the foreign matter 41 is on the display substrate.

采用本实施例的显示基板异物处理装置,可以对于显示基板表面异物41实现非接触式检测,并且判断异物41的位置、尺寸、高度和基本形貌,利用激光对异物41进行预处理,使异物41的形态发生变化(软化),然后再利用研磨部22进行物理研磨,这样可以实现无粉尘,大大降低污染。With the display substrate foreign matter processing apparatus of the present embodiment, non-contact detection can be realized for the foreign matter 41 on the display substrate surface, and the position, size, height, and basic shape of the foreign matter 41 can be determined, and the foreign matter 41 can be pretreated by the laser to make the foreign matter The morphology of 41 changes (softens), and then physical polishing is performed by the polishing portion 22, so that dust-free can be achieved and pollution is greatly reduced.

在一个实施例中,所述熔融部21还包括反射镜24和聚焦镜25,用于调整所述激光器23发射的激光的方向和强度。In one embodiment, the fusion portion 21 further includes a mirror 24 and a focusing mirror 25 for adjusting the direction and intensity of the laser light emitted by the laser 23.

也就是说,如图10所示,调节反射镜24的位置、方向,可以控制激光被反射的位置、方向,从而控制所发射激光的方向、宽度和强度。例如,聚焦镜25可以选择可调节反射三棱镜,通过调节三棱镜位置可以控制激光聚焦位置,控制聚焦的范围。That is, as shown in FIG. 10, by adjusting the position and direction of the mirror 24, it is possible to control the position and direction in which the laser light is reflected, thereby controlling the direction, width and intensity of the emitted laser light. For example, the focusing mirror 25 can select an adjustable reflective prism, and by adjusting the position of the triangular prism, the laser focusing position can be controlled to control the range of focusing.

在一个实施例中,所述研磨部22包括与控制器3连接的移动杆26,所述移动杆26的一端设有研磨头27,所述移动杆26的两 侧各设有一个自转轴28,所述研磨带29的两端分别缠绕于所述自转轴28上,研磨头27抵在所述研磨带29的第一侧,在去除异物41的过程中,研磨头27将所述研磨带29的第二侧(与第一侧相反的一侧)压至与异物41接触,并且研磨带29在两个自转轴28的驱动下而摩擦异物41从而将其除去。In one embodiment, the grinding portion 22 includes a moving rod 26 coupled to the controller 3, and one end of the moving rod 26 is provided with a grinding head 27, and each of the two sides of the moving rod 26 is provided with a rotating shaft 28 The two ends of the polishing tape 29 are respectively wound on the rotation shaft 28, and the polishing head 27 is abutted on the first side of the polishing belt 29. In the process of removing the foreign matter 41, the polishing head 27 will polish the polishing belt The second side (the side opposite to the first side) 29 is pressed into contact with the foreign matter 41, and the abrasive tape 29 is rubbed by the two rotation shafts 28 to rub the foreign matter 41 to remove it.

如图10和图11所示,移动杆26可以在X、Y、Z三个方向上移动,从而使得研磨部22可以相对于显示基板而在X、Y、Z三个方向上移动。当移动杆26带动研磨带29移动至相应的异物41所在位置处后,自转轴28高速自转带动研磨带29摩擦已经熔融的异物41而将其除去,由于异物41处于熔融的软化态,因此这个过程中不会造成粉尘等污染。As shown in FIGS. 10 and 11, the moving rod 26 is movable in three directions of X, Y, and Z, so that the grinding portion 22 can be moved in three directions of X, Y, and Z with respect to the display substrate. When the moving rod 26 drives the grinding belt 29 to move to the position where the corresponding foreign matter 41 is located, the self-rotating shaft 28 rotates at a high speed to drive the grinding belt 29 to rub the foreign matter 41 which has been melted to remove it, since the foreign matter 41 is in a molten soft state, so this No dust or other pollution is caused during the process.

本申请的一个实施例提供一种由上述显示基板异物处理器执行的显示基板异物处理方法,该方法包括以下步骤:An embodiment of the present application provides a display substrate foreign matter processing method performed by the above display substrate foreign matter processor, the method comprising the following steps:

采用检测器1识别显示基板上的异物,并判断待除去的异物;以及Detecting the foreign matter on the display substrate by using the detector 1 and determining the foreign matter to be removed;

利用所述异物处理器使所述待除去的异物软化,并将其除去。The foreign matter to be removed is softened by the foreign matter processor and removed.

本申请的一个实施例提供一种由上述显示基板异物处理器执行的显示基板异物处理方法,该方法包括以下步骤:An embodiment of the present application provides a display substrate foreign matter processing method performed by the above display substrate foreign matter processor, the method comprising the following steps:

S01,利用检测器1检测显示基板上的异物;S01, detecting, by the detector 1, the foreign matter on the display substrate;

S02,利用显微镜和CCD拍摄显示基板上的异物的放大图像;S02, using a microscope and a CCD to capture an enlarged image showing foreign matter on the substrate;

S03,根据所述异物的放大图像的灰度识别异物的位置、尺寸、高度及形貌,以将高度超过第一高度(例如,彩膜基板上的隔垫物的高度)异物判断为待除去异物;S03, identifying a position, a size, a height, and a topography of the foreign object according to the gradation of the enlarged image of the foreign object, so as to determine that the foreign object whose height exceeds the first height (for example, the height of the spacer on the color filter substrate) is to be removed. foreign matter;

S04,异物处理器根据待除去异物的位置、尺寸和形貌移动至待除去异物处;S04, the foreign matter processor moves to the foreign object to be removed according to the position, size and shape of the foreign matter to be removed;

S05,异物处理器利用熔融部将待除去异物加热至熔融态,并利用研磨部对异物进行研磨以将其除去至少一部分。S05. The foreign matter processor heats the foreign matter to be removed to a molten state by using the melting portion, and grinds the foreign matter with the polishing portion to remove at least a portion thereof.

具体的,所述将异物加热至熔融态的步骤与所述对异物进行 研磨的步骤可以同时进行,即,一边对异物进行加热一边对熔融的部分进行研磨。在一些实施方式中,可以首先将异物加热至完全熔融态,然后再对熔融的异物进行研磨以将其除去。Specifically, the step of heating the foreign matter to the molten state and the step of polishing the foreign matter may be performed simultaneously, that is, the molten portion is polished while heating the foreign matter. In some embodiments, the foreign matter may first be heated to a fully molten state, and then the molten foreign matter is ground to remove it.

在一个实施例中,可以利用CCD检测异物外表面的变化,当检测到异物外表面发生形变而成为熔融态时,停止加热,然后利用研磨部对熔融的异物进行研磨以将其除去。In one embodiment, the change in the outer surface of the foreign matter can be detected by the CCD, and when the outer surface of the foreign matter is detected to be deformed to be in a molten state, the heating is stopped, and then the molten foreign matter is polished by the polishing portion to remove it.

在一个实施例中,可以利用CCD检测异物外表面的变化,当检测到异物外表面的一部分发生形变而成为熔融态时,停止加热,然后利用研磨部对异物的熔融部分进行研磨以将其除去。然后再对未熔融的异物进行加热使其处于熔融态,接下来在对其进行研磨以将其除去,如此重复执行,直到将异物除去。这样的好处在于研磨掉一部分异物后,剩余部分的异物可以快速的融化并且被研磨除去,这样的研磨效率高,而且具有无尘性。In one embodiment, the change of the outer surface of the foreign matter may be detected by the CCD, and when a part of the outer surface of the foreign matter is detected to be deformed to be in a molten state, the heating is stopped, and then the molten portion of the foreign matter is ground by the polishing portion to remove it. . The unmelted foreign matter is then heated to be in a molten state, which is subsequently ground to remove it, and thus repeated until the foreign matter is removed. This has the advantage that after a part of the foreign matter is ground, the remaining part of the foreign matter can be quickly melted and removed by grinding, which is highly efficient and dust-free.

具体的,熔融部首先根据所述异物的位置、尺寸及形貌计算使异物融化所需的激光强度(或宽度),激光器根据所述计算结果向所述异物发出所需的激光强度(或宽度)以将异物加热至熔融态。Specifically, the melting portion first calculates a laser intensity (or width) required to melt the foreign matter according to the position, size, and morphology of the foreign matter, and the laser emits a desired laser intensity (or width) to the foreign matter according to the calculation result. ) to heat the foreign matter to a molten state.

也就是说,激光强度(或宽度)控制在不至使异物变成液体分解和蒸发的热度。也就是说,通常彩膜基板上的异物包括制备彩膜膜层时形成的异物和制备隔垫物时形成的异物,由于彩膜膜层与隔垫物的材料不同,因此,这两种异物的材质也不同,通常可以根据CCD检测到异物外表面进行判断异物由哪种材质构成,然后向该异物发射相应能量的激光。That is to say, the laser intensity (or width) is controlled so as not to cause the foreign matter to become a liquid to be decomposed and evaporated. That is to say, the foreign matter on the color filter substrate generally includes foreign matter formed when the color filter film layer is prepared and foreign matter formed when the spacer film is prepared. Since the material of the color film film layer and the spacer material are different, the two foreign materials are different. The material is also different. Generally, it is possible to determine which material the foreign matter is made of based on the outer surface of the foreign object detected by the CCD, and then emit a laser beam of the corresponding energy to the foreign matter.

在一些实施例中,熔融部向所述异物发射强度由弱至强的激光,以使所述异物内部温度达到200℃~500℃。In some embodiments, the molten portion emits a laser light having a weak to strong intensity to the foreign matter such that the internal temperature of the foreign matter reaches 200 ° C to 500 ° C.

在一些实施例中,所述激光的能量为0.75~5.5J/cm,所述激光与显示基板异物表面的接触温度为500℃~800℃。In some embodiments, the energy of the laser is 0.75-5.5 J/cm, and the contact temperature of the laser with the surface of the foreign substrate of the display substrate is 500 ° C to 800 ° C.

在一些实施例中,也可以不必先判断异物由哪种材质构成,只需由弱至强的向所述异物发射激光,以使异物逐渐达到熔融状态。In some embodiments, it is not necessary to first determine which material the foreign matter is composed of, and it is only necessary to emit a laser light from the weak to strong foreign matter to gradually bring the foreign matter into a molten state.

显然,上述各实施例的具体实施方式还可进行许多变化;例如:采集异物图像所采用的具体装置部件可以根据具体产品进行选择,激光的具体能量值可以根据实际情况进行调整。Obviously, the specific implementation manners of the foregoing embodiments may also perform many changes; for example, the specific device components used for collecting foreign matter images may be selected according to specific products, and the specific energy value of the laser may be adjusted according to actual conditions.

本申请的显示基板异物处理装置和方法采用检测器检测显示基板上异物的位置、尺寸、高度及形貌,判断待除去的异物,然后根据待除去异物的位置、尺寸及形貌采用熔融部将待除去的异物加热至熔融态使其软化,再用研磨部对异物进行研磨已将其除去,这样的研磨大大减少了颗粒物或粉尘的产生,可以防止颗粒物划伤或污染显示基板的其他位置处。本申请的显示基板异物处理装置和方法适用于处理各种显示基板异物。The display substrate foreign matter processing apparatus and method of the present application employs a detector to detect the position, size, height and shape of the foreign matter on the display substrate, determine the foreign matter to be removed, and then use the melting portion according to the position, size and shape of the foreign matter to be removed. The foreign matter to be removed is heated to a molten state to soften it, and the foreign matter is removed by grinding with the grinding portion, which greatly reduces the generation of particles or dust, and prevents the particles from being scratched or contaminated at other positions of the display substrate. . The display substrate foreign matter processing apparatus and method of the present application are suitable for processing various display substrate foreign matters.

可以理解的是,以上实施方式仅仅是为了说明本申请的原理而采用的示例性实施方式,然而本申请并不局限于此。对于本领域内的普通技术人员而言,在不脱离本申请的精神和实质的情况下,可以做出各种变型和改进,这些变型和改进也视为本申请的保护范围。It is to be understood that the above embodiments are merely exemplary embodiments employed to explain the principles of the present application, but the application is not limited thereto. Various modifications and improvements can be made by those skilled in the art without departing from the spirit and scope of the invention, and such modifications and improvements are also considered to be within the scope of the application.

Claims (20)

一种显示基板异物处理装置,包括:A display substrate foreign matter processing device includes: 检测器,用于检测显示基板上的异物,并判断待除去的异物;和a detector for detecting foreign matter on the display substrate and determining the foreign matter to be removed; and 异物处理器,用于使所述待除去的异物软化,并将其除去至少一部分。A foreign matter processor for softening the foreign matter to be removed and removing at least a portion thereof. 根据权利要求1所述的显示基板异物的处理装置,其中,所述检测器包括:The apparatus for processing a substrate foreign matter according to claim 1, wherein the detector comprises: 检测部件,用于检测显示基板上的异物;a detecting component for detecting foreign matter on the display substrate; 图像采集部,用于拍摄所述异物的放大图像;和An image acquisition unit for taking a magnified image of the foreign object; and 图像处理部,用于根据所述异物的放大图像的灰度识别异物的位置、尺寸、高度及形貌,其中An image processing unit configured to identify a position, a size, a height, and a topography of the foreign object according to the gradation of the enlarged image of the foreign object, wherein 所述检测器将识别出的高度大于第一高度的异物判断为待除去的异物。The detector determines the foreign matter whose height is greater than the first height as the foreign matter to be removed. 根据权利要求1所述的显示基板异物处理装置,还包括:控制器,与所述检测器和所述异物处理器连接,用于控制检测器和所述异物处理器的运行,其中The display substrate foreign matter processing apparatus according to claim 1, further comprising: a controller coupled to said detector and said foreign matter processor for controlling operation of said detector and said foreign matter processor, wherein 在所述图像处理部判断出待除去的异物的情况,所述控制器基于所述图像处理部识别出的待除去异物的位置、尺寸和形貌,控制所述异物处理器移动至待除去异物处、使待除去异物软化并除去至少一部分。In a case where the image processing unit determines the foreign matter to be removed, the controller controls the foreign matter processor to move to the foreign object to be removed based on the position, size, and topography of the foreign matter to be removed recognized by the image processing unit. At least, the foreign matter to be removed is softened and at least a part is removed. 根据权利要求2所述的显示基板异物处理装置,其中,所述图像采集部包括:The display substrate foreign matter processing apparatus according to claim 2, wherein the image collecting section comprises: 放大部件;和Amplifying parts; and 拍摄部件,用于拍摄通过所述放大部件放大后的异物的放大图像。The imaging unit is configured to capture an enlarged image of the foreign matter enlarged by the amplifying part. 根据权利要求2所述的显示基板异物处理装置,其中,所述检测部件是激光反射式检测部件。The display substrate foreign matter processing apparatus according to claim 2, wherein the detecting means is a laser reflective detecting means. 根据权利要求4所述的显示基板异物处理装置,其中,所述放大部件是显微镜,所述拍摄部件是CCD。The display substrate foreign matter processing apparatus according to claim 4, wherein the amplifying part is a microscope, and the photographing part is a CCD. 根据权利要求1或3所述的显示基板异物处理装置,所述异物处理器包括:The display substrate foreign matter processing apparatus according to claim 1 or 3, wherein the foreign matter processor comprises: 熔融部,用于将待除去异物加热至熔融态;和a melting portion for heating the foreign matter to be removed to a molten state; and 研磨部,用于对熔融态的异物进行研磨以将待除去异物除去至少一部分。a grinding portion for grinding the foreign matter in a molten state to remove at least a portion of the foreign matter to be removed. 根据权利要求7所述的显示基板异物处理装置,所述熔融部包括激光器,用于向所述异物发射激光以将待除去异物加热至熔融态。The display substrate foreign matter processing apparatus according to claim 7, wherein the melting portion includes a laser for emitting laser light to the foreign matter to heat the foreign matter to be removed to a molten state. 根据权利要求8所述的显示基板异物处理装置,所述熔融部还包括反射镜和聚焦镜,用于调整所述激光器发出的激光的方向、宽度和强度。The display substrate foreign matter processing apparatus according to claim 8, wherein the fusion portion further includes a mirror and a focusing mirror for adjusting a direction, a width, and a intensity of the laser light emitted from the laser. 根据权利要求7所述的显示基板异物处理装置,所述研磨部包括研磨带,所述研磨带摩擦待除去异物以将其除去至少一部分。The display substrate foreign matter processing apparatus according to claim 7, wherein the polishing portion includes an abrasive tape that rubs the foreign matter to be removed to remove at least a portion thereof. 一种利用显示基板异物处理器执行的显示基板异物处理方法,其中,所述显示基板异物处理器包括检测器和异物处理器,所述显示基板异物处理方法包括以下步骤:A display substrate foreign matter processing method performed by a display substrate foreign matter processor, wherein the display substrate foreign matter processor includes a detector and a foreign matter processor, and the display substrate foreign matter processing method includes the following steps: 利用所述检测器检测显示基板上的异物,并判断待除去的异物:以及Detecting foreign matter on the display substrate by using the detector, and determining the foreign matter to be removed: and 利用所述异物处理器使所述待除去的异物软化,并将其除去至少一部分。The foreign matter to be removed is softened by the foreign matter processor and at least a portion thereof is removed. 根据权利要求11所述的显示基板异物处理方法,其中,所述检测器包括检测部件、图像采集部和图像处理部,并且在所述识别显示基板上的异物的步骤之后,所述显示基板异物处理方法还包括以下步骤:The display substrate foreign matter processing method according to claim 11, wherein the detector includes a detecting part, an image collecting section, and an image processing section, and after the step of identifying the foreign matter on the display substrate, the display substrate foreign matter The processing method also includes the following steps: 利用所述图像采集部拍摄所述异物的放大图像;和Taking an enlarged image of the foreign object by the image capturing unit; and 利用所述图像处理部根据所述异物的放大图像的灰度识别异物的位置、尺寸、高度及形貌;以及Using the image processing unit to identify the position, size, height, and topography of the foreign object based on the gradation of the enlarged image of the foreign object; 利用所述检测器将识别出的高度大于第一高度的异物判断为待除去的异物。The foreign matter whose height is larger than the first height is determined by the detector as the foreign matter to be removed. 根据权利要求12所述的显示基板异物处理方法,利用所述异物处理器使所述待除去的异物软化还包括以下步骤:The display substrate foreign matter processing method according to claim 12, wherein the softening of the foreign matter to be removed by the foreign matter processor further comprises the following steps: 根据所述图像检测部判断出的待除去异物的位置、尺寸和形貌使所述异物处理器移动至待除去异物处,并使其软化。The foreign matter processor is moved to the foreign matter to be removed and softened according to the position, size, and topography of the foreign matter to be removed determined by the image detecting portion. 根据权利要求11或13所述的显示基板异物的处理方法,其中,所述异物处理器包括熔融部和研磨部,并且使所述待除去异物软化的步骤还包括以下步骤:The method of processing a substrate foreign matter according to claim 11 or 13, wherein the foreign matter processor comprises a melting portion and a grinding portion, and the step of softening the foreign matter to be removed further comprises the steps of: 利用熔融部将待除去异物加热至熔融态;以及Heating the foreign matter to be removed to a molten state by using a melting portion; 利用研磨部对所述待除去异物进行研磨以将其除去至少一部分。The foreign matter to be removed is ground by an abrasive portion to remove at least a portion thereof. 根据权利要求14所述的显示基板异物的处理方法,所述利用熔融部将待除去异物加热至熔融态的步骤与利用研磨部对所述待除去异物进行研磨以将其除去的步骤同时进行。The method of processing a foreign matter on a display substrate according to claim 14, wherein the step of heating the foreign matter to be removed to the molten state by the melting portion and the step of grinding the foreign matter to be removed by the polishing portion to remove it are simultaneously performed. 根据权利要求14所述的显示基板异物的处理方法,所述 利用熔融部将待除去异物加热至熔融态的步骤与利用研磨部对所述待除去异物进行研磨以将其除去的步骤顺序执行。The method of processing a foreign matter on a display substrate according to claim 14, wherein the step of heating the foreign matter to be removed to the molten state by the melting portion and the step of grinding the foreign matter to be removed by the polishing portion to remove it are sequentially performed. 根据权利要求11所述的显示基板异物处理方法,其中,利用所述检测器检测显示基板上的异物的步骤进一步包括步骤:The display substrate foreign matter processing method according to claim 11, wherein the step of detecting the foreign matter on the display substrate by the detector further comprises the steps of: 所述检测器利用激光反射式检测方法来检测显示基板上的异物。The detector uses a laser reflective detection method to detect foreign matter on the display substrate. 根据权利要求14所述的显示基板异物处理方法,其中,利用熔融部将待除去异物加热至熔融态的步骤进一步包括:The display substrate foreign matter processing method according to claim 14, wherein the step of heating the foreign matter to be removed to the molten state by the melting portion further comprises: 所述熔融部利用激光将待除去异物加热至熔融态。The molten portion heats the foreign matter to be removed to a molten state by using a laser. 根据权利要求18所述的显示基板异物处理方法,其中,在利用熔融部将待除去异物加热至熔融态之前,还包括步骤:The display substrate foreign matter processing method according to claim 18, wherein before the heating of the foreign matter to be removed to the molten state by the melting portion, the method further comprises the steps of: 根据所述待除去异物的位置、尺寸及形貌计算使所述待除去异物熔融所需的激光强度和宽度;以及Calculating a laser intensity and a width required to melt the foreign matter to be removed according to the position, size, and topography of the foreign matter to be removed; 所述利用熔融部将待除去异物加热至熔融态的步骤进一步包括:The step of heating the foreign matter to be removed to the molten state by using the melting portion further includes: 所述熔融部根据所计算出的激光强度向所述待除去异物发射激光以将所述待除去异物加热至熔融态。The melting portion emits a laser light to the foreign matter to be removed according to the calculated laser intensity to heat the foreign matter to be removed to a molten state. 根据权利要求19所述的显示基板异物处理方法,所述利用熔融部将待除去异物加热至熔融态的步骤进一步包括:The display substrate foreign matter processing method according to claim 19, wherein the step of heating the foreign matter to be removed to the molten state by the melting portion further comprises: 熔融部以由弱至强的激光强度向所述待除去异物发射激光,以使所述待除去异物的内部温度达到200℃~500℃;以及The melting portion emits laser light to the foreign matter to be removed by a weak to strong laser intensity so that the internal temperature of the foreign matter to be removed reaches 200 ° C to 500 ° C; 所述激光的能量为0.75~5.5J/cm,所述激光与显示基板异物表面的接触温度为500℃~800℃。The energy of the laser light is 0.75 to 5.5 J/cm, and the contact temperature of the laser light to the surface of the foreign substrate of the display substrate is 500 to 800 °C.
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