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WO2018186774A1 - Procédé de fabrication d'aliments, ligne de production et aliments produits au moyen de ce procédé - Google Patents

Procédé de fabrication d'aliments, ligne de production et aliments produits au moyen de ce procédé Download PDF

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Publication number
WO2018186774A1
WO2018186774A1 PCT/RU2018/050035 RU2018050035W WO2018186774A1 WO 2018186774 A1 WO2018186774 A1 WO 2018186774A1 RU 2018050035 W RU2018050035 W RU 2018050035W WO 2018186774 A1 WO2018186774 A1 WO 2018186774A1
Authority
WO
WIPO (PCT)
Prior art keywords
feed
raw materials
extrusion
grinding
mixing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/RU2018/050035
Other languages
English (en)
Russian (ru)
Inventor
Вячеслав Валерьевич ЗЫКОВ
Петр Константинович КУЦЕНОГИЙ
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Laletina Svetlana Valerevna
Original Assignee
Laletina Svetlana Valerevna
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Laletina Svetlana Valerevna filed Critical Laletina Svetlana Valerevna
Priority to EA201992224A priority Critical patent/EA201992224A1/ru
Publication of WO2018186774A1 publication Critical patent/WO2018186774A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23K—FODDER
    • A23K10/00—Animal feeding-stuffs
    • A23K10/10—Animal feeding-stuffs obtained by microbiological or biochemical processes
    • A23K10/12—Animal feeding-stuffs obtained by microbiological or biochemical processes by fermentation of natural products, e.g. of vegetable material, animal waste material or biomass
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23K—FODDER
    • A23K40/00—Shaping or working-up of animal feeding-stuffs
    • A23K40/25—Shaping or working-up of animal feeding-stuffs by extrusion
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs

Definitions

  • the claimed technical solution relates to the field of feed production.
  • the invention relates to the food and feed industry, and in particular to equipment for the extrusion processing of food and feed products.
  • raw materials and water are fed into the extrusion chamber.
  • Moistened raw materials are sent by conveyor screw elements sequentially to the zone with kneading screw elements, then by transporting screw elements to the zone of reversible screw elements, to the steam removal zone with transporting screw elements and then to the pre-extrusion zone of the extrusion chamber. Then the raw material is extruded through the forming die matrix.
  • the device includes an extrusion chamber with successively located zones: conveying screw elements, kneading screw elements, conveying screw elements, reversible screw elements, conveying screw elements, pre-mold zone and forming die dies.
  • the transporting screw elements are made with a step 1.5-2 times greater than the step of the remaining screw elements, with the formation of a steam extraction zone communicated with the expansion chamber of the steam line.
  • the steam line is equipped with a control valve and is connected to using a nozzle with a zone of kneading augers of elements.
  • the length of the steam extraction zone is 1.0-1.5 turns of the conveying screw element in this zone.
  • the method directly describes the extrusion and installation for its implementation. There are no stages of preliminary preparation of raw materials for processing. Biomass is not safe for a long period of time during the preparation of a product. In addition, in the described method there is no fermentation step, which does not allow us to talk about the high quality of the resulting product.
  • a method of obtaining an extruded product of high nutritional value, enriched in scorzoner includes the preparation of raw materials, which are used as potato starch, or corn, or wheat, or rice, or tapioca, or mixtures thereof, or wheat flour, or rye, or potato, or corn or mixtures thereof, or dry mashed potatoes in the form of flakes, or granules, or granules, or grains, or mixtures of various starch-containing raw materials, mixing the raw materials with an additive that increases the nutritional value of the product, and serving the resulting mixtures simultaneously with carbon dioxide in the solid phase into a twin screw extruder.
  • raw materials which are used as potato starch, or corn, or wheat, or rice, or tapioca, or mixtures thereof, or wheat flour, or rye, or potato, or corn or mixtures thereof, or dry mashed potatoes in the form of flakes, or granules, or granules, or grains, or mixtures of various starch-containing raw materials, mixing the raw materials with
  • Method for the production of pet food includes the sequential carrying out of enzymatic and acid hydrolysis of raw materials, in which use pre-minced chicken offal (offal) to the state of minced meat, while the processing of raw materials is carried out with a proteolytic enzyme preparation in the ratio of endo- and exopeptidases 1: 1; 1: 1.5; 1.5: 1 in an amount of 0.1% by weight of the raw material at 50-60 ° C for 0.5-1.0 hours, and acid hydrolysis is carried out at 95 ° C for 20-30 minutes until pH 5.0- 5.5, the resulting hydrolyzate is divided into parts and one part is fed with the feed to the extruder to introduce the granules formed in it in an amount of 1-2% and the other to a cutter for spraying onto the surface of the granules in an amount of 5% of the weight of the granules.
  • the consumption of pet food based on a liquid hydrolyzate has a positive effect on the restoration of the skin and improve the structure of animal hair.
  • enzymatic and acid hydrolysis is carried out before extrusion, which does not allow to obtain a safe product for a long time.
  • the emphasis is on the processing of raw meat, therefore, fermentation is carried out only by a proteolytic enzyme preparation, and the preparation stage of the compound feed is not described, which does not allow to draw any conclusions about the carbohydrate component of the resulting product.
  • a method of preparing animal feed involves grinding green plants and treating them with a filler and feed additives under pressure and temperature, the treatment being carried out in a press extruder at a pressure of 20-30 kg / cm2 and a temperature of 60-80 ° C for 30-60 seconds s zeolite in an amount of 0.5% by weight of feed and carbon ammonium salt in an amount of 0.5% by weight of feed.
  • the nutritional value of the feed increases and its shelf life increases.
  • the emphasis is on the preparation of feed from raw materials mainly plant content.
  • the method includes grinding, enrichment, pressure treatment, heating, and also adding zeolite.
  • the known method disclosed in patent RU2223673 "METHOD FOR PRODUCING COMBINED EXTRUSION PRODUCTS FROM MEAT AND VEGETABLE RAW MATERIALS".
  • the invention relates to the food industry, mainly to the meat industry and the production of extruded food.
  • the method involves the preparation of meat and vegetable raw materials. Lentils and semolina are used as plant materials. With lentils pre-crushed to a particle size of 0.5-1.0 mm, as meat raw material
  • collagen mass obtained by processing secondary collagen-containing raw materials of the meat industry with proteolytic enzyme preparations, for example megaterin or protosubtiline, and mechanically deboned poultry meat.
  • Raw meat is dehydrated by freeze drying to a moisture content of 14-18% and crushed to a particle size of 0.5-1.0 mm Additionally use
  • a method of processing animal and plant waste 130 includes dosing the components, crushing, mixing, extruding and cooling. After extrusion, rapid forced pneumatic removal of steam and air from the extrudate is carried out. When the humidity of the initial mixture above 30%, repeated extrusion is carried out with rapid forced pneumatic removal of steam and air from the extrudate.
  • the waste content of 135 animal origin in the initial mixture is 10-80%.
  • the product during processing is exposed to temperature and pressure for a short period of time, therefore, the digestibility of the protein and the digestibility of lysine are ensured.
  • the specified patent discloses a method of processing animal and vegetable raw materials, which includes dosing, grinding components, mixing,
  • the objective of the proposed method for the manufacture of feed by extrusion of biological and agricultural raw materials is to obtain a safe product for a long period of time, including storage, with balance and better absorption by the body of animals, additionally with prophylactic properties that prevent
  • Another feature of the claimed invention is the ability to use in the process of processing all types of biological raw materials, including crop waste and slaughter.
  • the raw materials of plant and animal origin are fed into the mixing system, where they are mixed until a homogeneous mass. Moreover, if necessary, carry out additional disinfection by quartzization, ozonation or any other known method.
  • the resulting homogeneous mass is fed into the extruder unit and extruded.
  • Relief of pressure in the medium at exit from the extruder barrel leads to a decrease in the solubility of gases in the cell cytoplasm and the release of gases (such as oxygen, nitrogen, carbon dioxide) with a rupture of the cell
  • ribonucleases in the cytoplasm.
  • the contents of the substrate are subject to the action of endogenous enzymes, primarily ribonuclease.
  • endogenous enzymes primarily ribonuclease.
  • ribonuclease Upon destruction of the cell wall, ribonuclease enter the substrate, but continue to be active until inactivation.
  • the potential pathogenic viral load decreases and long fragments of the nucleic acid chains break into shorter ones,
  • proteases increase the digestibility of the protein component of the substrate, destroying proteins, including native, pathogenic proteins (protein toxins, prions) and structural proteins of viruses, if present, which helps to increase the safety of the substrate. Also, proteases destroy endogenous enzymes, terminating the process of autolysis, which contributes to
  • the raw materials are cooled, dehydrated and mixed again.
  • there is the possibility of additional disinfection of raw materials for example, by quartzization or ozonation.
  • proteases are inactivated during heating and drying.
  • the technical result of the claimed invention is to obtain feed that retains its safe properties for a long time, including
  • 215 feeds, including separate grinding of vegetable and moisture-containing protein raw materials, mixing, extrusion and granulation, cooling is additionally turned on, and operations are carried out in the following order: grinding, mixing, extrusion, cooling and granulation, while during and after extrusion the raw materials are subjected enzymatic hydrolysis.
  • the second object of the claimed invention is a production line for implementing the above method of manufacturing feed by extrusion of biological and agricultural waste.
  • the presented technological line is very limited in its capabilities, it does not allow to process any biological waste, it does not allow maximum avoidance of human contact with conditionally infected raw materials.
  • the utility model relates to the processing of food raw materials and can be used in the production lines of extruded products for humans, animals, birds and fish.
  • An extruded products production line containing bins, mixers, an extruder, a cooler, conveyors, a granulator is divided into a preparation section comprising a bunker of at least two
  • crushers including at least two storage hoppers, an extruder and hood, a grinder preparation section, including a crusher, precipitating cyclone and storage hopper, a plot of auxiliary materials, including a mixer, a crusher and a cyclone precipitator, a granulation section, including a storage hopper, a granulator, a cooler
  • the use of the invention allows to expand the types of raw materials used to create extruded products, for example, milk thistle, expired food products, wheat and so on.
  • the presented production line does not allow to avoid organization
  • the line includes containers for bulk cereal components with dispensers, a mixer, an extruder and a cooler.
  • the line is additionally equipped with silos for storing liquid components with volumetric dispensers, steam shirts and nozzles for spraying liquid components, a conveyor belt, a container for storing fat-vitamin components, with a volumetric dispenser in the lower part
  • the belt dryer has a sifter with a confuser for collecting fine fractions.
  • a steam jacket is installed on the mixer body to stabilize the temperature regime of the mixing process.
  • the pre-mold zone of the extruder is made in the form of a die with a coextrusion head to obtain a product with
  • the coextrusion head is in the form of a cylinder with a tube located inside it, communicated through a pump with a volumetric dispenser of a container for storing fat-vitamin components.
  • the line has a recirculation pipeline designed for the subsequent use of the spent coolant from the dryer in the steam jackets of the bunkers for storing liquid components, containers for
  • the invention relates to the processing of food raw materials and can be used in the production lines of extruded products.
  • the line contains a loading hopper, mixer, device for preliminary hydrothermal processing of feedstock, extruder, knife for cutting granules, sifter, crusher, cyclone.
  • Mixer and pre-cleaner
  • hydrothermal treatment of the feedstock is made in the form of a single horizontal trough-shaped housing with nozzles for supplying steam into the housing, inside of which there is a rotating perforated screw for the passage of steam into the housing.
  • the boot device of the extruder is arranged to move along the surface of the extruder body.
  • the sifter cooler represents
  • the lower part of the sifter-cooler housing is divided into two discharge hoppers, the first section of the perforated drum with small holes being located above the first discharge hopper, and the second section of the perforated drum with holes for standard extruded products is located above the second discharge hopper.
  • the finished product is divided into two discharge hoppers, the first section of the perforated drum with small holes being located above the first discharge hopper, and the second section of the perforated drum with holes for standard extruded products is located above the second discharge hopper.
  • the invention allows to eliminate marriage and reduce the loss of raw materials, select the most rational modes for processing non-standard products without compromising their quality.
  • the objective of the claimed technological line is, in addition to the implementation of the method of manufacturing feed disclosed above, the maximum exclusion of human contact with biological waste as conditionally infected raw materials.
  • the technological line is illustrated by the drawing, which shows a block diagram and is arranged as follows. At least one grinding device is connected to a mixing device. It should be understood that when working with plant and 315 protein raw materials at the same time it is better to have at least two grinding devices connected in parallel with the mixing device. This will speed up the processing of raw materials.
  • the mixing device is connected to an extruder, which, in turn, is connected to the cooling column with a dispersion table.
  • a cooling tower with a dispersion table is connected to another mixing device. Further, a granulating device and another cooling column with a dispersion table are connected in series to the mixing device.
  • the technical result is achieved due to the fact that in the processing line for 330 feed manufacturing, which includes at least one device for grinding, at least one device for mixing, an extruder, at least one device for granulation, is also installed at least one cooling column with a dispersion table.
  • a third object of the claimed invention is the feed obtained by 335 described method
  • Flavor and vitamin additives, binders are additionally introduced into both 345 feed variants, and cereal flour is pre-processed in an extruder.
  • the inventive feed obtained by a method that includes grinding ingredients of raw materials, mixing the crushed ingredients of the raw materials with ingredients that do not require grinding: conventional or extruded cereal flour, 350 binders, flavoring and vitamin additives, a protein stabilizer, and adding pre-ground edible bone to the state of minced meat, followed by heat treatment of the mixture. Before heat treatment, the mixture is formed in the form of bars of sausages, sausages or sausages.
  • the feed has a high nutritional and biological value, 355 is optimally balanced in composition, the use of edible bone reduces the cost of feed.
  • the method of obtaining feed allows you to rationally use the waste of meat production and produce feed for non-productive animals in the conditions of meat processing enterprises with standard technological means.
  • This feed is obtained using a completely different technology and at each stage of its 360 production it is impossible to obtain a safe product.
  • the feed obtained by the claimed method may have an initial composition with an arbitrary ratio of plant and protein raw materials, ranging from 10% to 90% of each type of component.
  • the technical result of the claimed feed is the preservation of its safety properties for a long time, including storage, increased digestibility by the body of animals, the prevention of gastrointestinal diseases and lung

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Polymers & Plastics (AREA)
  • Food Science & Technology (AREA)
  • Zoology (AREA)
  • Biotechnology (AREA)
  • Health & Medical Sciences (AREA)
  • Sustainable Development (AREA)
  • Biochemistry (AREA)
  • Biomedical Technology (AREA)
  • Microbiology (AREA)
  • Molecular Biology (AREA)
  • Physiology (AREA)
  • Animal Husbandry (AREA)
  • Fodder In General (AREA)

Abstract

La solution technique proposée concerne le domaine de la fabrication d'aliments pour bétail. Le résultat technique de l'invention consiste à obtenir des aliments conservant leurs propriétés sécurisées sur une longue durée, y compris en termes de stockage, qui présentent un bon équilibre général et sont mieux assimilés par les animaux, préviennent l'apparition de maladies du tract gastro-intestinal et possèdent un léger effet thérapeutique, et pour lesquels on utilise des matières premières unifiées de façon conventionnelle, ce qui permet de recycler des déchets biologiques et des déchets d'horticulture pour obtenir des aliments. Le résultat technique est obtenu en ce que dans ce procédé de fabrication d'aliments comprend, de manière séparée, le concassage de matières premières végétales protéiques humides, le mélange, l'extrusion et la granulation, et en outre le refroidissement, les opérations étant exécutées selon l'ordre suivant: concassage, mélange, extrusion, refroidissement et granulation ; pendant et après l'extrusion les matières premières sont soumises à une hydrolyse enzymatique. Le procédé de l'invention a une application industrielle.
PCT/RU2018/050035 2017-04-03 2018-03-30 Procédé de fabrication d'aliments, ligne de production et aliments produits au moyen de ce procédé Ceased WO2018186774A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EA201992224A EA201992224A1 (ru) 2017-04-03 2018-03-30 Способ изготовления кормов, линия производства и корм, получаемый указанным способом

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
RU2017111052 2017-04-03
RU2017111052A RU2667161C1 (ru) 2017-04-03 2017-04-03 Способ изготовления кормов путем экструзии биологических и сельскохозяйственных отходов, линия производства для реализации способа и корм, получаемый указанным способом

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Publication Number Publication Date
WO2018186774A1 true WO2018186774A1 (fr) 2018-10-11

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EA (1) EA201992224A1 (fr)
RU (1) RU2667161C1 (fr)
WO (1) WO2018186774A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023094729A1 (fr) * 2021-11-25 2023-06-01 Ne Innovations Oy Procédé de production d'un produit alimentaire
WO2023214121A1 (fr) * 2022-05-05 2023-11-09 Ne Innovations Oy Procédé de production d'un produit alimentaire contenant de la viande de volaille éviscérée et plumée

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3976799A (en) * 1970-07-16 1976-08-24 Kelly Jr William H Method for making carnivore food
RU33485U1 (ru) * 2003-03-03 2003-10-27 Плитман Вячеслав Леонидович Линия переработки биологических отходов
RU2215427C2 (ru) * 2000-07-17 2003-11-10 Красильников Олег Юрьевич Способ переработки отходов животного и растительного происхождения
RU2324367C2 (ru) * 2001-09-18 2008-05-20 Нестек С.А. Корм для домашних животных и способ его производства

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2163453C1 (ru) * 1999-11-19 2001-02-27 Косинский Анатолий Аскольдович Мясорастительный корм для непродуктивных животных (варианты) и способ его получения
RU2304417C1 (ru) * 2006-01-10 2007-08-20 Государственное образовательное учреждение высшего профессионального образования "Воронежская государственная технологическая академия" Линия производства экструдированных комбикормов

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3976799A (en) * 1970-07-16 1976-08-24 Kelly Jr William H Method for making carnivore food
RU2215427C2 (ru) * 2000-07-17 2003-11-10 Красильников Олег Юрьевич Способ переработки отходов животного и растительного происхождения
RU2324367C2 (ru) * 2001-09-18 2008-05-20 Нестек С.А. Корм для домашних животных и способ его производства
RU33485U1 (ru) * 2003-03-03 2003-10-27 Плитман Вячеслав Леонидович Линия переработки биологических отходов

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023094729A1 (fr) * 2021-11-25 2023-06-01 Ne Innovations Oy Procédé de production d'un produit alimentaire
WO2023214121A1 (fr) * 2022-05-05 2023-11-09 Ne Innovations Oy Procédé de production d'un produit alimentaire contenant de la viande de volaille éviscérée et plumée

Also Published As

Publication number Publication date
EA201992224A1 (ru) 2020-02-13
RU2667161C1 (ru) 2018-09-17

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