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WO2018157492A1 - Preparation method for p-type perc solar cell, p-type perc solar cell, cell assembly, and cell system - Google Patents

Preparation method for p-type perc solar cell, p-type perc solar cell, cell assembly, and cell system Download PDF

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Publication number
WO2018157492A1
WO2018157492A1 PCT/CN2017/087355 CN2017087355W WO2018157492A1 WO 2018157492 A1 WO2018157492 A1 WO 2018157492A1 CN 2017087355 W CN2017087355 W CN 2017087355W WO 2018157492 A1 WO2018157492 A1 WO 2018157492A1
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Prior art keywords
silicon wafer
solar cell
type
perc solar
silicon
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French (fr)
Chinese (zh)
Inventor
何达能
方结彬
陈刚
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Zhejiang Aiko Solar Energy Technology Co Ltd
Guangdong Aiko Solar Energy Technology Co Ltd
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Zhejiang Aiko Solar Energy Technology Co Ltd
Guangdong Aiko Solar Energy Technology Co Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/80Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/80Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
    • H10F19/85Protective back sheets
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F71/00Manufacture or treatment of devices covered by this subclass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • a crystalline silicon solar cell is a device that effectively absorbs solar radiation energy and converts light energy into electrical energy by using a photovoltaic effect.
  • a new hole-electron pair is formed, and the electric field at the PN junction Under the action, the holes flow from the N zone to the P zone, and the electrons flow from the P zone to the N zone, and a current is formed after the circuit is turned on.
  • Conventional crystalline silicon solar cells basically adopt only the front passivation technology, and a silicon nitride film is deposited on the front side of the silicon wafer by PECVD to reduce the recombination rate of the minority on the front surface, which can greatly increase the open circuit voltage of the crystalline silicon battery and Short-circuit current, thereby improving the photoelectric conversion efficiency of the crystalline silicon solar cell.
  • the back passivation technique is to deposit an aluminum oxide film and a silicon nitride film on the back side of the silicon wafer, and the front side of the silicon wafer is also deposited with a silicon nitride film according to a conventional process.
  • the mainstream practice of PERC batteries is to deposit a silicon nitride film on the front and back sides of the silicon wafer.
  • the function of the back silicon nitride film is to protect the passivation of the aluminum oxide film.
  • the function of the front silicon nitride film has two aspects.
  • the reflection of the frontal sunlight is reduced, and on the other hand, the front side of the silicon wafer is passivated.
  • the front silicon nitride film, the back silicon nitride film and the back aluminum oxide film all need to be deposited one by one. Many operations and steps are likely to cause scratching of the silicon wafer, and the fragmentation rate is improved, which is disadvantageous for reducing the defect rate of the product. Therefore, there is a need to provide a new method for preparing a P-type PERC solar cell to alleviate the impact of the above technical problems on the product.
  • the technical problem to be solved by the present invention is to provide a preparation method of a P-type PERC solar cell, which can improve production efficiency, reduce scratching of the silicon wafer, reduce the fragmentation rate, and improve the product qualification rate.
  • the technical problem to be solved by the present invention is also to provide a P-type PERC solar cell, which can Improve production efficiency, reduce scratching of silicon wafers, reduce fragmentation rate, and improve product qualification rate.
  • the technical problem to be solved by the present invention is also to provide a P-type PERC solar cell module, which can improve production efficiency, reduce scratching of the silicon wafer, reduce the fragmentation rate, and improve the product qualification rate.
  • the technical problem to be solved by the present invention is also to provide a P-type PERC solar cell system, which can improve production efficiency, reduce scratching of silicon wafers, reduce fragmentation rate, and improve product qualification rate.
  • the present invention provides a method for preparing a P-type PERC solar cell, comprising the following steps:
  • the silicon wafer was subjected to anti-LID annealing to obtain a P-type PERC solar cell.
  • the silicon wafer in the step (6) is suspended in the process chamber by the interaction of the upper and lower gases in the process chamber of the PECVD double-sided deposition apparatus.
  • a silicon nitride film is simultaneously deposited on both sides of the silicon wafer.
  • the gas injected in the process chamber of the PECVD double-sided deposition apparatus is ammonia gas and silane.
  • the rate of silane gas sprayed downward from the aeration plate in the process chamber is 1500-1800 sccm, and the rate of ammonia gas is 4000-10000 sccm; the aeration plate under the process chamber The rate of spraying the silane gas upward is 1800-3000 sccm, and the rate of introducing the ammonia gas is 5000-12000 sccm;
  • the reaction pressure is 1-3 Torr and the reaction duration is 40-80 s.
  • a step of back-polishing the back surface of the silicon wafer is added between the steps (3) and (4).
  • the silicon nitride film on the back surface and the back surface aluminum oxide film are broken, so that the all-aluminum back electric field and P-type silicon forms a local contact.
  • the present invention also provides a P-type PERC solar cell comprising a back electrode, an all-aluminum back electric field, a back silicon nitride film, a back aluminum oxide film, a P-type silicon, an N-type emitter, and a front silicon nitride film.
  • a front electrode, the back electrode, the all-aluminum back electric field, the back silicon nitride film, the back aluminum oxide film, the P-type silicon, the N-type emitter, the front silicon nitride film, and the front electrode are sequentially connected from bottom to top,
  • the back silicon nitride film and the back aluminum oxide film are provided with a laser grooving zone, and the all-aluminum back electric field is partially contacted with the P-type silicon by providing a local aluminum back field in the laser grooving zone;
  • the back silicon nitride film and the front silicon nitride film were deposited by a PECVD double-sided deposition apparatus simultaneously on the front and back sides of the silicon wafer.
  • the back silicon nitride film has a thickness of 80-300 nm.
  • the back aluminum oxide film has a thickness of 2 to 30 nm.
  • the present invention also provides a PERC solar system comprising a PERC solar cell, which is a P-type PERC solar cell of the present invention.
  • the invention discloses a preparation method of a P-type PERC solar cell, which is formed by depositing a silicon nitride film on the front and back sides of a silicon wafer by a PECVD double-sided deposition apparatus, and the double-deposited silicon nitride film can avoid multiple deposition steps on the one hand.
  • the production time is saved and the production efficiency is improved.
  • the damage rate of the silicon wafer is increased due to multiple deposition operations.
  • the invention simplifies the deposition process, reduces the scratch of the silicon wafer, reduces the fragmentation rate, and improves the product yield.
  • the P-type PERC solar cell prepared by the preparation method greatly reduces the surface sub-composite on the back surface of the silicon wafer and improves the conversion efficiency of the battery.
  • FIG. 1 is a process flow diagram of a method for preparing a P-type PERC solar cell of the present invention
  • FIG. 2 is a schematic structural view of a PEVCD double-sided deposition apparatus used in a method for preparing a P-type PERC solar cell according to the present invention
  • FIG. 3 is a schematic view showing the structure of a P-type PERC solar cell of the present invention.
  • the present invention provides a method for preparing a P-type PERC solar cell, comprising the following steps:
  • a wet or dry etching technique is used to form a pile on the surface of the silicon wafer by a texturing device.
  • the diffusion of the step S101 of the preparation method of the present invention is that the silicon wafer is placed in a thermal diffusion furnace for diffusion, and the N-type emitter diffusion is formed above the P-type silicon to control the temperature in the range of 800 ° C to 900 ° C.
  • the sheet resistance is 90-150 ohms/ ⁇ .
  • a phosphorous silicon glass layer is formed on the front and back sides of the silicon wafer.
  • the formation of the phosphosilicate glass layer is due to the fact that during the diffusion process, POCl 3 reacts with O 2 to form P 2 O 5 deposited on the surface of the silicon wafer.
  • the reaction of P 2 O 5 with Si generates SiO 2 and phosphorus atoms, so that a layer of SiO 2 containing phosphorus is formed on the surface of the silicon wafer, which is called a phosphosilicate glass.
  • the phosphosilicate glass layer can collect impurities in the silicon wafer during diffusion, and can further reduce the impurity content of the solar cell.
  • the diffused silicon wafer is placed in a volume ratio of 1:5 HF (mass fraction 40%-50%) and HNO 3 (mass fraction 60%-70%) mixed solution acid bath for 15s to remove phosphorus silicon. Glass and surrounding PN junction.
  • the presence of the phosphosilicate glass layer tends to cause chromatic aberration of PECVD and shedding of Si x N y , and the phosphorus-phosphorus glass layer contains a large amount of phosphorus and impurities migrated from the silicon wafer, and thus it is necessary to remove the phosphosilicate glass layer.
  • step S103 performing back polishing on the back surface of the silicon wafer, and determining whether to perform the step S103 according to the situation.
  • An aluminum oxide film is deposited on the back side of the wafer using a conventional PECVD apparatus, an ALD apparatus, or an APCVD apparatus.
  • the present invention uses a new PEVCD double-sided deposition equipment, as shown in Figure 2, the PEVCD double-sided deposition equipment includes a loading zone 1, a heating chamber 2, a process The cavity 3, the cooling zone 4 and the blanking zone 5, wherein the upper aeration plate 6 and the lower aeration plate 7 of the process chamber are provided with dense vent holes, and ammonia gas and silane gas are operated from the upper aeration plate 6 and the lower aeration plate 7 during operation.
  • the rate of silane gas sprayed downward from the aeration plate 6 in the process chamber is 1500-1800 sccm, and the rate of introduction of ammonia gas is 4000-6000 sccm; the rate of silane gas ejected upward from the aeration plate 7 in the process chamber is 1800- 3000sccm, the rate of ammonia gas is 5000-8000sccm.
  • the silicon wafer can be suspended in the process chamber, and at a pressure of 1-3 Torr and a temperature of 400-500 ° C, ammonia gas and silane gas react with the silicon wafer, on the front side of the silicon wafer.
  • the silicon nitride film is simultaneously formed on the reverse side; and the upper aeration plate 6 and the lower aeration plate 7 are arranged in parallel obliquely, and the plane between the two aeration plates and the ground is 1-5°, thereby the side of the silicon wafer under the action of gravity
  • the coating is applied to the side of the process chamber for double-sided deposition.
  • the double-sided deposition of the silicon nitride film can avoid multiple deposition steps on one hand, save production time and improve production efficiency; on the other hand, the deposition rate of the silicon wafer is increased due to multiple deposition operations, and the present invention simplifies the deposition process. Reduce the scratch of the silicon wafer, reduce the fragmentation rate, and improve the product qualification rate.
  • Step S106 after performing laser grooving on the back surface, penetrating the silicon nitride film on the back surface and the back aluminum oxide film to form a laser grooving zone, and the step S108 is to print the aluminum paste on the back side of the silicon wafer, drying, and sintering the all-aluminum back electric field and P-type silicon forms a local contact.
  • the silicon wafer is sintered at a high temperature to form a back electrode, an all-aluminum back electric field, and a front electrode.
  • the silicon wafer is subjected to anti-LID annealing to obtain a P-type PERC solar cell.
  • LID Light Induced Degradation caused by solar cells and components during illumination
  • the present invention also provides a P-type PERC solar cell, including The back electrode 9, the all-aluminum back electric field 10, the back silicon nitride film 11, the back aluminum oxide film 12, the P-type silicon 13, the N-type emitter 14, the front silicon nitride film 15, and the front surface electrode 16, the back surface electrode 9
  • An all-aluminum back electric field 10, a back silicon nitride film 11, a back aluminum oxide film 12, a P-type silicon 13, an N-type emitter 14, a front silicon nitride film 15, and a front surface electrode 16 are sequentially connected from bottom to top, the back surface
  • the silicon nitride film 11 and the back aluminum oxide film 12 are provided with a laser grooving zone 17, and the all-aluminum back electric field 10 is filled with the aluminum paste in the laser grooving zone 17 to form a partial contact with the P-type silicon;
  • the back silicon nitride film and the front silicon nitride film were deposited by a PECVD double-sided deposition apparatus simultaneously on the front and back sides of the silicon wafer.
  • the P-type PERC solar cell of the present invention has a passivation film on the front and back sides of the silicon wafer, and a groove on the back passivation film, so that the aluminum back field and P-type silicon forms local contact, which greatly reduces surface recombination and improves battery conversion efficiency.
  • the front and back passivation films of the silicon wafer of the present invention are simultaneously deposited by a PECVD double-sided deposition apparatus, which can reduce the scratch of the silicon wafer, reduce the fragmentation rate, and have better stability of the battery performance.
  • the thickness of the front and back surfaces of the silicon wafer is different.
  • the silicon nitride film on the back surface is relatively thick, and the thickness is 80-300 nm. It is used for passivation and can protect the aluminum oxide film.
  • the front silicon nitride film is thinner and has a thickness of 50-120 nm, and is mainly used as an anti-reflection film.
  • the present invention also discloses a P-type PERC solar cell module comprising a P-type PERC solar cell and a packaging material, and the PERC solar cell is any of the P-type PERC solar cells described above.
  • the high-permeability tempered glass, the ethylene-vinyl acetate copolymer EVA, the PERC solar cell, the ethylene-vinyl acetate copolymer EVA, and the high permeability are connected in this order from top to bottom. Composition of tempered glass.
  • the present invention also discloses a P-type PERC double-sided solar energy system, including a P-type PERC solar cell, which is any of the P-type PERC solar cells described above.
  • a P-type PERC solar cell which is any of the P-type PERC solar cells described above.
  • a PERC solar cell As a preferred embodiment of the PERC solar system, a PERC solar cell, a battery pack, a charge and discharge controller inverter, an AC power distribution cabinet, and a solar tracking control system are included.
  • the PERC solar system may be provided with a battery pack, a charge and discharge controller inverter, or a battery pack or a charge and discharge controller inverter, and those skilled in the art may set according to actual needs.
  • a suede is formed on the front surface of the silicon wafer by a wet method of making a fleece, and the silicon wafer is a P-type silicon.
  • the silicon wafer is placed in a thermal diffusion furnace for diffusion, and an N-type emitter is formed above the P-type silicon.
  • the control temperature is in the range of 840 ° C, and the target sheet resistance is 90 ⁇ / ⁇ .
  • An aluminum oxide film is deposited on the back surface of the silicon wafer using a conventional PECVD apparatus.
  • a silicon nitride film is simultaneously deposited on the front and back sides of the silicon wafer, wherein the rate of silane gas ejected downward from the aeration plate in the process chamber is 1600 sccm, and the rate of introduction of ammonia gas is 4500 sccm.
  • the rate of silane gas ejected upward from the aeration plate under the process chamber was 2000 sccm, and the rate of introduction of ammonia gas was 6000 sccm.
  • the process chamber pressure was 1.5 Torr and the temperature was 450 °C.
  • the silicon wafer was subjected to anti-LID annealing to obtain a P-type PERC solar cell.
  • a suede is formed on the front surface of the silicon wafer by a wet method of making a fleece, and the silicon wafer is a P-type silicon.
  • the silicon wafer is placed in a thermal diffusion furnace for diffusion, and an N-type emitter is formed above the P-type silicon.
  • the diffusion control temperature is controlled within a range of 830 ° C, and the target sheet resistance is 100 ⁇ / ⁇ .
  • An aluminum oxide film is deposited on the back surface of the silicon wafer using a conventional PECVD apparatus.
  • the silicon wafer was subjected to anti-LID annealing to obtain a P-type PERC solar cell.
  • a suede is formed on the front surface of the silicon wafer by a wet method of making a fleece, and the silicon wafer is a P-type silicon.
  • the silicon wafer is placed in a thermal diffusion furnace for diffusion, and an N-type emitter is formed above the P-type silicon.
  • the diffusion control temperature is controlled within a range of 820 ° C, and the target sheet resistance is 110 ⁇ / ⁇ .
  • An aluminum oxide film is deposited on the back surface of the silicon wafer by a conventional PECVD apparatus.
  • a silicon nitride film is simultaneously deposited on the front and back sides of the silicon wafer, wherein the rate of silane gas ejected downward from the aeration plate in the process chamber is 1580 sccm, and the rate of introduction of ammonia gas is 6200 sccm.
  • the rate of silane gas ejected upward from the aeration plate under the process chamber was 2400 sccm, and the rate of introduction of ammonia gas was 10000 sccm.
  • the process chamber pressure was 2.2 Torr and the temperature was 480 °C.
  • the silicon wafer was subjected to anti-LID annealing to obtain a P-type PERC solar cell.
  • a suede is formed on the front surface of the silicon wafer by a wet method of making a fleece, and the silicon wafer is a P-type silicon.
  • the silicon wafer is placed in a thermal diffusion furnace for diffusion, and an N-type emitter is formed above the P-type silicon.
  • the diffusion control temperature is controlled within a range of 830 ° C, and the target sheet resistance is 120 ⁇ / ⁇ .
  • An aluminum oxide film is deposited on the back surface of the silicon wafer by a conventional PECVD apparatus.
  • a silicon nitride film is simultaneously deposited on the front and back sides of the silicon wafer, wherein the rate of the silane gas ejected downward from the aeration plate in the process chamber is 1750 sccm, and the rate of introduction of ammonia gas is 8600 sccm.
  • the rate at which the vent gas is ejected upward from the aeration plate under the process chamber is 2500 sccm, and the rate at which ammonia gas is introduced is 11500 sccm.
  • the process chamber pressure was 2.8 Torr and the temperature was 460 °C.
  • the silicon wafer was subjected to anti-LID annealing to obtain a P-type PERC solar cell.

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  • Photovoltaic Devices (AREA)

Abstract

Provided is a preparation method for a P-type passivated emitter and rear contact (PERC) solar cell, comprising the following steps of: forming a suede face on the front surface of a silicon wafer (S100); diffusing on the front surface of the silicon wafer, to form an N-type emitter (S101); removing phosphorosilicate glass and peripheral PN junctions (S102); depositing an alumina film at the back surface of the silicon wafer (S104); depositing silicon nitride films on both the front surface and the back surface of the silicon wafer employing a plasma-enhanced chemical vapor deposition (PECVD) double-sided deposition device (S105); laser grooving on the back surface of the silicon wafer (S106); printing back surface electrode slurry on the back surface of the silicon wafer and drying same (S107); printing aluminum slurry on the back surface of the silicon wafer and drying same (S108); printing front surface electrode slurry on the front surface of the silicon wafer (S109); performing high temperature sintering on the silicon wafer, to form a back surface electrode, a full aluminum back electric field, and a front surface electrode (S110); and performing anti-light-induced damping (LID) annealing on the silicon wafer, to prepare the P-type PERC solar cell (S111). Further provided are a P-type PERC solar cell, a cell assembly, and a cell system. Said preparation method can improve production efficiency and reduce scratching of the silicon wafer.

Description

P型PERC太阳能电池的制备方法、电池、组件和系统Method, battery, component and system for preparing P-type PERC solar battery 技术领域Technical field

本发明涉及太阳能电池技术领域,尤其涉及一种P型PERC太阳能电池的制备方法,相应地,本发明还涉及一种P型PERC太阳能电池、组件和系统。The present invention relates to the field of solar cell technology, and in particular to a method for preparing a P-type PERC solar cell. Accordingly, the present invention also relates to a P-type PERC solar cell, assembly and system.

背景技术Background technique

晶硅太阳能电池是一种有效吸收太阳辐射能,利用光生伏打效应把光能转换成电能的器件,当太阳光照在半导体P-N结上,形成新的空穴-电子对,在P-N结电场的作用下,空穴由N区流向P区,电子由P区流向N区,接通电路后就形成电流。A crystalline silicon solar cell is a device that effectively absorbs solar radiation energy and converts light energy into electrical energy by using a photovoltaic effect. When the sun shines on the semiconductor PN junction, a new hole-electron pair is formed, and the electric field at the PN junction Under the action, the holes flow from the N zone to the P zone, and the electrons flow from the P zone to the N zone, and a current is formed after the circuit is turned on.

传统晶硅太阳能电池基本上只采用正面钝化技术,在硅片正面用PECVD的方式沉积一层氮化硅膜,降低少子在前表面的复合速率,可以大幅度提升晶硅电池的开路电压和短路电流,从而提升晶硅太阳电池的光电转换效率。Conventional crystalline silicon solar cells basically adopt only the front passivation technology, and a silicon nitride film is deposited on the front side of the silicon wafer by PECVD to reduce the recombination rate of the minority on the front surface, which can greatly increase the open circuit voltage of the crystalline silicon battery and Short-circuit current, thereby improving the photoelectric conversion efficiency of the crystalline silicon solar cell.

随着对晶硅电池的光电转换效率的要求越来越高,人们开始研究背钝化太阳电池技术。背钝化技术是在硅片背面镀氧化铝膜和氮化硅膜,硅片的正面还按照常规工艺沉积氮化硅膜。目前PERC电池主流的做法是在硅片的正面和背面分别沉积氮化硅膜,背面氮化硅膜的作用是保护起钝化作用的氧化铝薄膜,正面氮化硅膜的作用有两方面,一方面减少正面太阳光的反射,另一方面对硅片正面进行钝化。然而正面氮化硅膜、背面氮化硅膜和背面氧化铝膜都需要逐次沉积,多次的操作和步骤容易造成硅片的划伤,提高碎片率,不利于降低产品的不良率。因此亟需提供一种新的P型PERC太阳能电池的制备方法以减轻上述技术问题对产品的影响。With the increasing requirements for the photoelectric conversion efficiency of crystalline silicon cells, people began to study the back passivation solar cell technology. The back passivation technique is to deposit an aluminum oxide film and a silicon nitride film on the back side of the silicon wafer, and the front side of the silicon wafer is also deposited with a silicon nitride film according to a conventional process. At present, the mainstream practice of PERC batteries is to deposit a silicon nitride film on the front and back sides of the silicon wafer. The function of the back silicon nitride film is to protect the passivation of the aluminum oxide film. The function of the front silicon nitride film has two aspects. On the one hand, the reflection of the frontal sunlight is reduced, and on the other hand, the front side of the silicon wafer is passivated. However, the front silicon nitride film, the back silicon nitride film and the back aluminum oxide film all need to be deposited one by one. Many operations and steps are likely to cause scratching of the silicon wafer, and the fragmentation rate is improved, which is disadvantageous for reducing the defect rate of the product. Therefore, there is a need to provide a new method for preparing a P-type PERC solar cell to alleviate the impact of the above technical problems on the product.

发明内容Summary of the invention

本发明所要解决的技术问题在于,提供一种P型PERC太阳能电池的制备方法,可提高生产效率,减少硅片的划伤,降低碎片率,提高产品合格率。The technical problem to be solved by the present invention is to provide a preparation method of a P-type PERC solar cell, which can improve production efficiency, reduce scratching of the silicon wafer, reduce the fragmentation rate, and improve the product qualification rate.

本发明所要解决的技术问题还在于,提供一种P型PERC太阳能电池,可 提高生产效率,减少硅片的划伤,降低碎片率,提高产品合格率。The technical problem to be solved by the present invention is also to provide a P-type PERC solar cell, which can Improve production efficiency, reduce scratching of silicon wafers, reduce fragmentation rate, and improve product qualification rate.

本发明所要解决的技术问题还在于,提供一种P型PERC太阳能电池组件,可提高生产效率,减少硅片的划伤,降低碎片率,提高产品合格率。The technical problem to be solved by the present invention is also to provide a P-type PERC solar cell module, which can improve production efficiency, reduce scratching of the silicon wafer, reduce the fragmentation rate, and improve the product qualification rate.

本发明所要解决的技术问题还在于,提供一种P型PERC太阳能电池系统,可提高生产效率,减少硅片的划伤,降低碎片率,提高产品合格率。The technical problem to be solved by the present invention is also to provide a P-type PERC solar cell system, which can improve production efficiency, reduce scratching of silicon wafers, reduce fragmentation rate, and improve product qualification rate.

为了解决上述技术问题,本发明提供了1、一种P型PERC太阳能电池的制备方法,包括以下步骤:In order to solve the above technical problems, the present invention provides a method for preparing a P-type PERC solar cell, comprising the following steps:

1)在硅片正面形成绒面,所述硅片为P型硅;1) forming a pile on the front side of the silicon wafer, the silicon wafer being P-type silicon;

(2)在硅片正面进行扩散,形成N型发射极;(2) diffusing on the front side of the silicon wafer to form an N-type emitter;

(3)去除扩散过程形成的磷硅玻璃和周边PN结;(3) removing the phosphosilicate glass and the peripheral PN junction formed by the diffusion process;

(4)在硅片背面沉积氧化铝膜;(4) depositing an aluminum oxide film on the back side of the silicon wafer;

(5)采用PECVD双面沉积设备,在硅片的正面和背面同时沉积氮化硅膜;(5) simultaneously depositing a silicon nitride film on the front and back sides of the silicon wafer by using a PECVD double-sided deposition apparatus;

(6)对硅片背面进行激光开槽;(6) laser grooving the back side of the silicon wafer;

(7)在硅片背面印刷背面电极浆料,烘干;(7) printing the back electrode paste on the back side of the silicon wafer, and drying;

(8)在硅片背面印刷铝浆,烘干;(8) printing aluminum paste on the back of the silicon wafer and drying;

(9)在硅片正面印刷正面电极浆料;(9) printing a front electrode paste on the front side of the silicon wafer;

(10)对硅片进行高温烧结,形成背面电极、全铝背电场和正面电极;(10) sintering the silicon wafer at a high temperature to form a back electrode, an all-aluminum back electric field, and a front electrode;

(11)对硅片进行抗LID退火,制得P型PERC太阳能电池。(11) The silicon wafer was subjected to anti-LID annealing to obtain a P-type PERC solar cell.

作为所述P型PERC太阳能电池的制备方法的优选技术方案,所述步骤(6)中硅片在PECVD双面沉积设备的工艺腔中受到上方和下方气体共同作用下,悬浮通过工艺腔并在硅片的正反双面同时沉积氮化硅膜。As a preferred technical solution of the preparation method of the P-type PERC solar cell, the silicon wafer in the step (6) is suspended in the process chamber by the interaction of the upper and lower gases in the process chamber of the PECVD double-sided deposition apparatus. A silicon nitride film is simultaneously deposited on both sides of the silicon wafer.

作为所述P型PERC太阳能电池的制备方法的优选技术方案,PECVD双面沉积设备的工艺腔中喷射的气体为氨气和硅烷。As a preferred technical solution of the preparation method of the P-type PERC solar cell, the gas injected in the process chamber of the PECVD double-sided deposition apparatus is ammonia gas and silane.

作为所述P型PERC太阳能电池的制备方法的优选技术方案,工艺腔上通气板向下喷出硅烷气体的速率为1500-1800sccm,通入氨气的速率为4000-10000sccm;工艺腔下通气板向上喷出硅烷气体的速率为1800-3000sccm,通入氨气的速率为5000-12000sccm;As a preferred technical solution for the preparation method of the P-type PERC solar cell, the rate of silane gas sprayed downward from the aeration plate in the process chamber is 1500-1800 sccm, and the rate of ammonia gas is 4000-10000 sccm; the aeration plate under the process chamber The rate of spraying the silane gas upward is 1800-3000 sccm, and the rate of introducing the ammonia gas is 5000-12000 sccm;

反应压力为1-3Torr,反应持续时间为40-80s。The reaction pressure is 1-3 Torr and the reaction duration is 40-80 s.

作为所述P型PERC太阳能电池的制备方法的优选技术方案,在步骤(3)和(4)之间加入对硅片背面进行背抛光的步骤。 As a preferred embodiment of the preparation method of the P-type PERC solar cell, a step of back-polishing the back surface of the silicon wafer is added between the steps (3) and (4).

作为所述P型PERC太阳能电池的制备方法的优选技术方案,所述步骤(7)中在背面进行激光开槽后击穿背面的氮化硅膜和背面氧化铝膜,使得全铝背电场与P型硅形成局部接触。As a preferred technical solution of the preparation method of the P-type PERC solar cell, in the step (7), after the laser grooving on the back surface, the silicon nitride film on the back surface and the back surface aluminum oxide film are broken, so that the all-aluminum back electric field and P-type silicon forms a local contact.

相应地,本发明还提供了一种P型PERC太阳能电池,包括背面电极、全铝背电场、背面氮化硅膜、背面氧化铝膜、P型硅、N型发射极、正面氮化硅膜和正面电极,所述背面电极、全铝背电场、背面氮化硅膜、背面氧化铝膜、P型硅、N型发射极、正面氮化硅膜和正面电极从下至上依次连接,所述背面氮化硅膜和背面氧化铝膜设有激光开槽区,全铝背电场通过在激光开槽区设有局部铝背场,与P型硅形成局部接触;Accordingly, the present invention also provides a P-type PERC solar cell comprising a back electrode, an all-aluminum back electric field, a back silicon nitride film, a back aluminum oxide film, a P-type silicon, an N-type emitter, and a front silicon nitride film. And a front electrode, the back electrode, the all-aluminum back electric field, the back silicon nitride film, the back aluminum oxide film, the P-type silicon, the N-type emitter, the front silicon nitride film, and the front electrode are sequentially connected from bottom to top, The back silicon nitride film and the back aluminum oxide film are provided with a laser grooving zone, and the all-aluminum back electric field is partially contacted with the P-type silicon by providing a local aluminum back field in the laser grooving zone;

所述背面氮化硅膜和正面氮化硅膜采用PECVD双面沉积设备,在硅片正面和背面同时沉积形成的。The back silicon nitride film and the front silicon nitride film were deposited by a PECVD double-sided deposition apparatus simultaneously on the front and back sides of the silicon wafer.

作为所述P型PERC太阳能电池的优选技术方案,所述背面氮化硅膜的厚度为80-300nm。As a preferred technical solution of the P-type PERC solar cell, the back silicon nitride film has a thickness of 80-300 nm.

作为所述P型PERC太阳能电池的优选技术方案,所述背面氧化铝膜的厚度为2-30nm。As a preferred embodiment of the P-type PERC solar cell, the back aluminum oxide film has a thickness of 2 to 30 nm.

相应地,本发明还提供一种PERC双面太阳能电池组件,包括PERC太阳能电池和封装材料,所述PERC太阳能电池是本发明所述的P型PERC太阳能电池。Accordingly, the present invention also provides a PERC double-sided solar cell module comprising a PERC solar cell and a packaging material, the PERC solar cell being a P-type PERC solar cell of the present invention.

相应地,本发明还提供一种PERC太阳能系统,包括PERC太阳能电池,所述PERC太阳能电池是本发明所述的P型PERC太阳能电池。Accordingly, the present invention also provides a PERC solar system comprising a PERC solar cell, which is a P-type PERC solar cell of the present invention.

实施本发明实施例,具有如下有益效果:Embodiments of the present invention have the following beneficial effects:

本发明一种P型PERC太阳能电池的制备方法,采用PECVD双面沉积设备在硅片正面和背面同时沉积氮化硅膜形成的,采用双面沉积氮化硅膜一方面可避免多次沉积步骤,节省生产时间,提高生产效率;另一方面,因多次的沉积操作致使增加硅片的破损率,本发明简化沉积工序后,减少硅片的划伤,降低碎片率,提高产品合格率。采用此制备方法制得的P型PERC太阳能电池,大幅降低硅片背面的表面少子复合,提高电池转化效率。The invention discloses a preparation method of a P-type PERC solar cell, which is formed by depositing a silicon nitride film on the front and back sides of a silicon wafer by a PECVD double-sided deposition apparatus, and the double-deposited silicon nitride film can avoid multiple deposition steps on the one hand. The production time is saved and the production efficiency is improved. On the other hand, the damage rate of the silicon wafer is increased due to multiple deposition operations. The invention simplifies the deposition process, reduces the scratch of the silicon wafer, reduces the fragmentation rate, and improves the product yield. The P-type PERC solar cell prepared by the preparation method greatly reduces the surface sub-composite on the back surface of the silicon wafer and improves the conversion efficiency of the battery.

附图说明DRAWINGS

图1是本发明一种P型PERC太阳能电池的制备方法的工艺流程图; 1 is a process flow diagram of a method for preparing a P-type PERC solar cell of the present invention;

图2是本发明一种P型PERC太阳能电池的制备方法采用的PEVCD双面沉积设备结构示意图;2 is a schematic structural view of a PEVCD double-sided deposition apparatus used in a method for preparing a P-type PERC solar cell according to the present invention;

图3是本发明一种P型PERC太阳能电池的结构示意图。3 is a schematic view showing the structure of a P-type PERC solar cell of the present invention.

具体实施方式detailed description

为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作进一步地详细描述。In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the accompanying drawings.

如图1所示,本发明提供一种P型PERC太阳能电池的制备方法,包括以下步骤:As shown in FIG. 1 , the present invention provides a method for preparing a P-type PERC solar cell, comprising the following steps:

S100,在硅片正面形成绒面,所述硅片为P型硅。S100, forming a pile on the front side of the silicon wafer, the silicon wafer being P-type silicon.

选用湿法或者干法刻蚀技术,通过制绒设备在硅片表面形成绒面。A wet or dry etching technique is used to form a pile on the surface of the silicon wafer by a texturing device.

S101,在硅片正面进行扩散,形成N型发射极。S101, diffusing on the front side of the silicon wafer to form an N-type emitter.

本发明所述制备方法步骤S101的扩散是将硅片置于热扩散炉中进行扩散,在P型硅的上方形成N型发射极扩散时应控制控制温度在800℃-900℃范围内,目标方块电阻为90-150欧/□。The diffusion of the step S101 of the preparation method of the present invention is that the silicon wafer is placed in a thermal diffusion furnace for diffusion, and the N-type emitter diffusion is formed above the P-type silicon to control the temperature in the range of 800 ° C to 900 ° C. The sheet resistance is 90-150 ohms/□.

扩散过程中会在硅片的正面和背面形成磷硅玻璃层,磷硅玻璃层的形成是由于在扩散过程中,POCl3与O2反应生成P2O5淀积在硅片表面。P2O5与Si反应又生成SiO2和磷原子,这样就在硅片表面形成一层含有磷元素的SiO2,称之为磷硅玻璃。所述磷硅玻璃层可以在扩散时收集硅片中的杂质,可进一步降低太阳能电池的杂质含量。During the diffusion process, a phosphorous silicon glass layer is formed on the front and back sides of the silicon wafer. The formation of the phosphosilicate glass layer is due to the fact that during the diffusion process, POCl 3 reacts with O 2 to form P 2 O 5 deposited on the surface of the silicon wafer. The reaction of P 2 O 5 with Si generates SiO 2 and phosphorus atoms, so that a layer of SiO 2 containing phosphorus is formed on the surface of the silicon wafer, which is called a phosphosilicate glass. The phosphosilicate glass layer can collect impurities in the silicon wafer during diffusion, and can further reduce the impurity content of the solar cell.

S102,去除扩散过程形成的磷硅玻璃和周边PN结。S102, removing the phosphosilicate glass and the peripheral PN junction formed by the diffusion process.

本发明将经扩散后的硅片置于体积比为1∶5的HF(质量分数40%-50%)和HNO3(质量分数60%-70%)混合溶液酸槽中浸泡15s去除磷硅玻璃和周边PN结。磷硅玻璃层的存在容易导致PECVD的色差及SixNy的脱落,而且所述磷硅玻璃层中含有大量的磷以及从硅片中迁移的杂质,因此需要去除磷硅玻璃层。In the invention, the diffused silicon wafer is placed in a volume ratio of 1:5 HF (mass fraction 40%-50%) and HNO 3 (mass fraction 60%-70%) mixed solution acid bath for 15s to remove phosphorus silicon. Glass and surrounding PN junction. The presence of the phosphosilicate glass layer tends to cause chromatic aberration of PECVD and shedding of Si x N y , and the phosphorus-phosphorus glass layer contains a large amount of phosphorus and impurities migrated from the silicon wafer, and thus it is necessary to remove the phosphosilicate glass layer.

S103,对硅片背面进行背抛光,可视情况决定是否进行S103步骤。S103, performing back polishing on the back surface of the silicon wafer, and determining whether to perform the step S103 according to the situation.

S104,在硅片背面沉积氧化铝膜。S104, depositing an aluminum oxide film on the back side of the silicon wafer.

采用常规的PECVD设备、ALD设备或APCVD设备在硅片背面上沉积氧化铝膜。An aluminum oxide film is deposited on the back side of the wafer using a conventional PECVD apparatus, an ALD apparatus, or an APCVD apparatus.

S105,采用PECVD双面沉积设备,在硅片的正面和背面同时沉积氮化硅膜。 S105, using a PECVD double-sided deposition apparatus, simultaneously depositing a silicon nitride film on the front and back sides of the silicon wafer.

为了能克服现有PECVD技术只能单面沉积氮化硅膜,本发明采用新的PEVCD双面沉积设备,如图2所示,PEVCD双面沉积设备包括上料区1、加热腔2、工艺腔3、降温区4和下料区5,其中工艺腔的上通气板6和下通气板7上设有密集的通气孔,工作时氨气和硅烷气体从上通气板6和下通气板7相向喷出,工艺腔上通气板6向下喷出硅烷气体的速率为1500-1800sccm,通入氨气的速率为4000-6000sccm;工艺腔下通气板7向上喷出硅烷气体的速率为1800-3000sccm,通入氨气的速率为5000-8000sccm。通过调节气体的喷射速度使得硅片可悬浮在工艺腔中,并且在压力为1-3Torr和温度为400-500℃的条件,氨气和硅烷气体与硅片发生反应,在硅片的正面和反面同时形成氮化硅膜;并且上通气板6和下通气板7平行倾斜设置,两块通气板所在平面与地面的夹角为1-5°,由此在重力的作用下,硅片一边镀膜,一边通过工艺腔,实现双面沉积的目的。In order to overcome the existing PECVD technology, only a single-sided deposition of a silicon nitride film, the present invention uses a new PEVCD double-sided deposition equipment, as shown in Figure 2, the PEVCD double-sided deposition equipment includes a loading zone 1, a heating chamber 2, a process The cavity 3, the cooling zone 4 and the blanking zone 5, wherein the upper aeration plate 6 and the lower aeration plate 7 of the process chamber are provided with dense vent holes, and ammonia gas and silane gas are operated from the upper aeration plate 6 and the lower aeration plate 7 during operation. In the opposite direction, the rate of silane gas sprayed downward from the aeration plate 6 in the process chamber is 1500-1800 sccm, and the rate of introduction of ammonia gas is 4000-6000 sccm; the rate of silane gas ejected upward from the aeration plate 7 in the process chamber is 1800- 3000sccm, the rate of ammonia gas is 5000-8000sccm. By adjusting the jet velocity of the gas, the silicon wafer can be suspended in the process chamber, and at a pressure of 1-3 Torr and a temperature of 400-500 ° C, ammonia gas and silane gas react with the silicon wafer, on the front side of the silicon wafer. The silicon nitride film is simultaneously formed on the reverse side; and the upper aeration plate 6 and the lower aeration plate 7 are arranged in parallel obliquely, and the plane between the two aeration plates and the ground is 1-5°, thereby the side of the silicon wafer under the action of gravity The coating is applied to the side of the process chamber for double-sided deposition.

采用双面沉积氮化硅膜一方面可避免多次沉积步骤,节省生产时间,提高生产效率;另一方面,因多次的沉积操作致使增加硅片的破损率,本发明简化沉积工序后,减少硅片的划伤,降低碎片率,提高产品合格率。The double-sided deposition of the silicon nitride film can avoid multiple deposition steps on one hand, save production time and improve production efficiency; on the other hand, the deposition rate of the silicon wafer is increased due to multiple deposition operations, and the present invention simplifies the deposition process. Reduce the scratch of the silicon wafer, reduce the fragmentation rate, and improve the product qualification rate.

S106,对硅片背面进行激光开槽。S106, laser grooving the back surface of the silicon wafer.

S106步骤在背面进行激光开槽后击穿背面的氮化硅膜和背面氧化铝膜,形成激光开槽区,S108步骤在硅片背面印刷铝浆,烘干,烧结得到的全铝背电场与P型硅形成局部接触。Step S106, after performing laser grooving on the back surface, penetrating the silicon nitride film on the back surface and the back aluminum oxide film to form a laser grooving zone, and the step S108 is to print the aluminum paste on the back side of the silicon wafer, drying, and sintering the all-aluminum back electric field and P-type silicon forms a local contact.

S107,在硅片背面印刷背面电极浆料,烘干。S107, printing the back electrode paste on the back side of the silicon wafer and drying.

S108,在硅片背面印刷铝浆,烘干。S108, printing aluminum paste on the back side of the silicon wafer and drying.

S109,在硅片正面印刷正面电极浆料。S109, printing a front electrode paste on the front side of the silicon wafer.

S110,对硅片进行高温烧结,形成背面电极、全铝背电场和正面电极。S110, the silicon wafer is sintered at a high temperature to form a back electrode, an all-aluminum back electric field, and a front electrode.

S111,对硅片进行抗LID退火,制得P型PERC太阳能电池。S111, the silicon wafer is subjected to anti-LID annealing to obtain a P-type PERC solar cell.

需要说明的是,太阳能电池及组件在光照过程中引起的功率衰减(Light Induced Degradation)现象,简称LID。近些年来,各界对光伏组件光致衰减问题越来越关注,原因是光致衰减导致的组件功率衰减远远超过客户所接受的范围,这就使得组件制造商面临着潜在的赔偿风险。本发明在最后进行抗LID退火工艺,可使电池各项电性能又得到恢复。It should be noted that the phenomenon of Light Induced Degradation caused by solar cells and components during illumination is referred to as LID. In recent years, there has been increasing concern about the photo-attenuation of photovoltaic modules. The reason is that the power attenuation caused by photo-induced attenuation far exceeds the range acceptable to customers, which makes component manufacturers face potential compensation risks. At the end of the invention, the anti-LID annealing process is performed, and the electrical properties of the battery are restored.

相应地,如图3所示,本发明还提供了一种P型PERC太阳能电池,包括 背面电极9、全铝背电场10、背面氮化硅膜11、背面氧化铝膜12、P型硅13、N型发射极14、正面氮化硅膜15和正面电极16,所述背面电极9、全铝背电场10、背面氮化硅膜11、背面氧化铝膜12、P型硅13、N型发射极14、正面氮化硅膜15和正面电极16从下至上依次连接,所述背面氮化硅膜11和背面氧化铝膜12设有激光开槽区17,全铝背电场10通过在激光开槽区17填充铝浆,与P型硅形成局部接触;Accordingly, as shown in FIG. 3, the present invention also provides a P-type PERC solar cell, including The back electrode 9, the all-aluminum back electric field 10, the back silicon nitride film 11, the back aluminum oxide film 12, the P-type silicon 13, the N-type emitter 14, the front silicon nitride film 15, and the front surface electrode 16, the back surface electrode 9 An all-aluminum back electric field 10, a back silicon nitride film 11, a back aluminum oxide film 12, a P-type silicon 13, an N-type emitter 14, a front silicon nitride film 15, and a front surface electrode 16 are sequentially connected from bottom to top, the back surface The silicon nitride film 11 and the back aluminum oxide film 12 are provided with a laser grooving zone 17, and the all-aluminum back electric field 10 is filled with the aluminum paste in the laser grooving zone 17 to form a partial contact with the P-type silicon;

所述背面氮化硅膜和正面氮化硅膜采用PECVD双面沉积设备,在硅片正面和背面同时沉积形成的。The back silicon nitride film and the front silicon nitride film were deposited by a PECVD double-sided deposition apparatus simultaneously on the front and back sides of the silicon wafer.

本发明所述P型PERC太阳能电池相对于现有传统的晶硅太阳能电池来说,在硅片的正面和背面都设有钝化膜,以及在背面钝化膜开槽,使得铝背场与P型硅形成局部接触,从而大幅降低表面复合,提高电池转化效率。而本发明所述硅片的正面和背面钝化膜采用PECVD双面沉积设备同时沉积,可减少硅片的划伤,降低碎片率,电池性能的稳定性更好。Compared with the conventional crystalline silicon solar cell, the P-type PERC solar cell of the present invention has a passivation film on the front and back sides of the silicon wafer, and a groove on the back passivation film, so that the aluminum back field and P-type silicon forms local contact, which greatly reduces surface recombination and improves battery conversion efficiency. The front and back passivation films of the silicon wafer of the present invention are simultaneously deposited by a PECVD double-sided deposition apparatus, which can reduce the scratch of the silicon wafer, reduce the fragmentation rate, and have better stability of the battery performance.

需要说明的是,本发明由于PECVD双面沉积设备上下喷射气体的流量速度不同,因此硅片正面和背面沉积的厚度不同,一般来说,背面氮化硅膜比较厚,厚度为80-300nm,用于钝化,并可起到保护氧化铝膜的作用;而正面氮化硅膜厚度较薄,厚度为50-120nm,主要用作减反膜。It should be noted that, according to the present invention, since the flow velocity of the gas is different from that of the PECVD double-sided deposition device, the thickness of the front and back surfaces of the silicon wafer is different. Generally, the silicon nitride film on the back surface is relatively thick, and the thickness is 80-300 nm. It is used for passivation and can protect the aluminum oxide film. The front silicon nitride film is thinner and has a thickness of 50-120 nm, and is mainly used as an anti-reflection film.

相应的,本发明还公开一种P型PERC太阳能电池组件,包括P型PERC太阳能电池和封装材料,所述PERC太阳能电池是上述任一的P型PERC太阳能电池。具体的,作为P型PERC太阳能电池组件的一实施例,其由上至下依次连接的高透钢化玻璃、乙烯-醋酸乙烯共聚物EVA、PERC太阳能电池、乙烯-醋酸乙烯共聚物EVA和高透钢化玻璃组成。Correspondingly, the present invention also discloses a P-type PERC solar cell module comprising a P-type PERC solar cell and a packaging material, and the PERC solar cell is any of the P-type PERC solar cells described above. Specifically, as an embodiment of the P-type PERC solar cell module, the high-permeability tempered glass, the ethylene-vinyl acetate copolymer EVA, the PERC solar cell, the ethylene-vinyl acetate copolymer EVA, and the high permeability are connected in this order from top to bottom. Composition of tempered glass.

相应的,本发明还公开一种P型PERC双面太阳能系统,包括P型PERC太阳能电池,所述PERC太阳能电池是上述任一的P型PERC太阳能电池。作为PERC太阳能系统的一优选实施例,包括PERC太阳能电池、蓄电池组,充放电控制器逆变器,交流配电柜和太阳跟踪控制系统。其中,PERC太阳能系统可以设有蓄电池组、充放电控制器逆变器,也可以不设蓄电池组、充放电控制器逆变器,本领域技术人员可以根据实际需要进行设置。Correspondingly, the present invention also discloses a P-type PERC double-sided solar energy system, including a P-type PERC solar cell, which is any of the P-type PERC solar cells described above. As a preferred embodiment of the PERC solar system, a PERC solar cell, a battery pack, a charge and discharge controller inverter, an AC power distribution cabinet, and a solar tracking control system are included. The PERC solar system may be provided with a battery pack, a charge and discharge controller inverter, or a battery pack or a charge and discharge controller inverter, and those skilled in the art may set according to actual needs.

需要说明的是,PERC太阳能电池组件、PERC太阳能系统中,除了P型PERC太阳能电池之外的部件,参照现有技术设计即可。 It should be noted that in the PERC solar cell module and the PERC solar system, components other than the P-type PERC solar cell may be designed with reference to the prior art.

下面通过具体实施例进一步说明:The following further illustrates by way of specific examples:

实施例1Example 1

(1)采用湿法制绒的方式在硅片正面形成绒面,所述硅片为P型硅。(1) A suede is formed on the front surface of the silicon wafer by a wet method of making a fleece, and the silicon wafer is a P-type silicon.

(2)将硅片置于热扩散炉中进行扩散,在P型硅的上方形成N型发射极,扩散时应控制控制温度在840℃范围内,目标方块电阻为90欧/□。(2) The silicon wafer is placed in a thermal diffusion furnace for diffusion, and an N-type emitter is formed above the P-type silicon. When the diffusion is controlled, the control temperature is in the range of 840 ° C, and the target sheet resistance is 90 Ω/□.

(3)将经扩散后的硅片置于体积比为1∶5的HF和HNO3混合溶液酸槽中浸泡15s去除磷硅玻璃和周边PN结。(3) The diffused silicon wafer was placed in an acid bath of HF and HNO 3 mixed solution having a volume ratio of 1:5 for 15 s to remove the phosphosilicate glass and the peripheral PN junction.

(4)采用常规的PECVD设备在硅片背面上沉积氧化铝膜。(4) An aluminum oxide film is deposited on the back surface of the silicon wafer using a conventional PECVD apparatus.

(5)采用PECVD双面沉积设备,在硅片的正面和背面同时沉积氮化硅膜,其中,工艺腔上通气板向下喷出硅烷气体的速率为1600sccm,通入氨气的速率为4500sccm;工艺腔下通气板向上喷出硅烷气体的速率为2000sccm,通入氨气的速率为6000sccm。工艺腔内压力为1.5Torr,温度为450℃。(5) Using a PECVD double-sided deposition apparatus, a silicon nitride film is simultaneously deposited on the front and back sides of the silicon wafer, wherein the rate of silane gas ejected downward from the aeration plate in the process chamber is 1600 sccm, and the rate of introduction of ammonia gas is 4500 sccm. The rate of silane gas ejected upward from the aeration plate under the process chamber was 2000 sccm, and the rate of introduction of ammonia gas was 6000 sccm. The process chamber pressure was 1.5 Torr and the temperature was 450 °C.

(6)对硅片背面进行激光开槽;(6) laser grooving the back side of the silicon wafer;

(7)在硅片背面印刷背面电极浆料,烘干;(7) printing the back electrode paste on the back side of the silicon wafer, and drying;

(8)在硅片背面印刷铝浆,烘干;(8) printing aluminum paste on the back of the silicon wafer and drying;

(9)在硅片正面印刷正面电极浆料;(9) printing a front electrode paste on the front side of the silicon wafer;

(10)对硅片进行高温烧结,形成背面电极、全铝背电场和正面电极;(10) sintering the silicon wafer at a high temperature to form a back electrode, an all-aluminum back electric field, and a front electrode;

(11)对硅片进行抗LID退火,制得P型PERC太阳能电池。(11) The silicon wafer was subjected to anti-LID annealing to obtain a P-type PERC solar cell.

实施例2Example 2

(1)采用湿法制绒的方式在硅片正面形成绒面,所述硅片为P型硅。(1) A suede is formed on the front surface of the silicon wafer by a wet method of making a fleece, and the silicon wafer is a P-type silicon.

(2)将硅片置于热扩散炉中进行扩散,在P型硅的上方形成N型发射极,扩散时应控制控制温度在830℃范围内,目标方块电阻为100欧/□。(2) The silicon wafer is placed in a thermal diffusion furnace for diffusion, and an N-type emitter is formed above the P-type silicon. The diffusion control temperature is controlled within a range of 830 ° C, and the target sheet resistance is 100 Ω / □.

(3)将经扩散后的硅片置于体积比为1∶5的HF和HNO3混合溶液酸槽中浸泡15s去除磷硅玻璃和周边PN结。(3) The diffused silicon wafer was placed in an acid bath of HF and HNO 3 mixed solution having a volume ratio of 1:5 for 15 s to remove the phosphosilicate glass and the peripheral PN junction.

(4)采用常规的PECVD设备在硅片背面上沉积氧化铝膜。(4) An aluminum oxide film is deposited on the back surface of the silicon wafer using a conventional PECVD apparatus.

(5)采用PECVD双面沉积设备,在硅片的正面和背面同时沉积氮化硅膜,其中,工艺腔上通气板向下喷出硅烷气体的速率为1650sccm,通入氨气的速率为8000sccm;工艺腔下通气板向上喷出硅烷气体的速率为2500sccm,通入氨气的速率为9000sccm。工艺腔内压力为2Torr,温度为450℃。(5) Using a PECVD double-sided deposition apparatus, a silicon nitride film is simultaneously deposited on the front and back sides of the silicon wafer, wherein the rate of silane gas ejected downward from the aeration plate in the process chamber is 1650 sccm, and the rate of introduction of ammonia gas is 8000 sccm. The rate of silane gas ejected upwards in the process chamber is 2500 sccm, and the rate of ammonia gas is 9000 sccm. The pressure in the process chamber was 2 Torr and the temperature was 450 °C.

(6)对硅片背面进行激光开槽; (6) laser grooving the back side of the silicon wafer;

(7)在硅片背面印刷背面电极浆料,烘干;(7) printing the back electrode paste on the back side of the silicon wafer, and drying;

(8)在硅片背面印刷铝浆,烘干;(8) printing aluminum paste on the back of the silicon wafer and drying;

(9)在硅片正面印刷正面电极浆料;(9) printing a front electrode paste on the front side of the silicon wafer;

(10)对硅片进行高温烧结,形成背面电极、全铝背电场和正面电极;(10) sintering the silicon wafer at a high temperature to form a back electrode, an all-aluminum back electric field, and a front electrode;

(11)对硅片进行抗LID退火,制得P型PERC太阳能电池。(11) The silicon wafer was subjected to anti-LID annealing to obtain a P-type PERC solar cell.

实施例3Example 3

(1)采用湿法制绒的方式在硅片正面形成绒面,所述硅片为P型硅。(1) A suede is formed on the front surface of the silicon wafer by a wet method of making a fleece, and the silicon wafer is a P-type silicon.

(2)将硅片置于热扩散炉中进行扩散,在P型硅的上方形成N型发射极,扩散时应控制控制温度在820℃范围内,目标方块电阻为110欧/□。(2) The silicon wafer is placed in a thermal diffusion furnace for diffusion, and an N-type emitter is formed above the P-type silicon. The diffusion control temperature is controlled within a range of 820 ° C, and the target sheet resistance is 110 Ω / □.

(3)将经扩散后的硅片置于体积比为1∶5的HF和HNO3混合溶液酸槽中浸泡15s去除磷硅玻璃和周边PN结。(3) The diffused silicon wafer was placed in an acid bath of HF and HNO 3 mixed solution having a volume ratio of 1:5 for 15 s to remove the phosphosilicate glass and the peripheral PN junction.

(4)对硅片背面进行背抛光;(4) back polishing the back side of the silicon wafer;

(5)采用常规的PECVD设备在硅片背面上沉积氧化铝膜。(5) An aluminum oxide film is deposited on the back surface of the silicon wafer by a conventional PECVD apparatus.

(6)采用PECVD双面沉积设备,在硅片的正面和背面同时沉积氮化硅膜,其中,工艺腔上通气板向下喷出硅烷气体的速率为1580sccm,通入氨气的速率为6200sccm;工艺腔下通气板向上喷出硅烷气体的速率为2400sccm,通入氨气的速率为10000sccm。工艺腔内压力为2.2Torr,温度为480℃。(6) Using a PECVD double-sided deposition apparatus, a silicon nitride film is simultaneously deposited on the front and back sides of the silicon wafer, wherein the rate of silane gas ejected downward from the aeration plate in the process chamber is 1580 sccm, and the rate of introduction of ammonia gas is 6200 sccm. The rate of silane gas ejected upward from the aeration plate under the process chamber was 2400 sccm, and the rate of introduction of ammonia gas was 10000 sccm. The process chamber pressure was 2.2 Torr and the temperature was 480 °C.

(7)对硅片背面进行激光开槽;(7) laser grooving the back side of the silicon wafer;

(8)在硅片背面印刷背面电极浆料,烘干;(8) printing the back electrode paste on the back side of the silicon wafer, and drying;

(9)在硅片背面印刷铝浆,烘干;(9) printing aluminum paste on the back of the silicon wafer and drying;

(10)在硅片正面印刷正面电极浆料;(10) printing a front electrode paste on the front side of the silicon wafer;

(11)对硅片进行高温烧结,形成背面电极、全铝背电场和正面电极;(11) sintering the silicon wafer at a high temperature to form a back electrode, an all-aluminum back electric field, and a front electrode;

(12)对硅片进行抗LID退火,制得P型PERC太阳能电池。(12) The silicon wafer was subjected to anti-LID annealing to obtain a P-type PERC solar cell.

实施例4Example 4

(1)采用湿法制绒的方式在硅片正面形成绒面,所述硅片为P型硅。(1) A suede is formed on the front surface of the silicon wafer by a wet method of making a fleece, and the silicon wafer is a P-type silicon.

(2)将硅片置于热扩散炉中进行扩散,在P型硅的上方形成N型发射极,扩散时应控制控制温度在830℃范围内,目标方块电阻为120欧/□。(2) The silicon wafer is placed in a thermal diffusion furnace for diffusion, and an N-type emitter is formed above the P-type silicon. The diffusion control temperature is controlled within a range of 830 ° C, and the target sheet resistance is 120 Ω / □.

(3)将经扩散后的硅片置于体积比为1∶5的HF和HNO3混合溶液酸槽中浸泡15s去除磷硅玻璃和周边PN结。(3) The diffused silicon wafer was placed in an acid bath of HF and HNO 3 mixed solution having a volume ratio of 1:5 for 15 s to remove the phosphosilicate glass and the peripheral PN junction.

(4)对硅片背面进行背抛光; (4) back polishing the back side of the silicon wafer;

(5)采用常规的PECVD设备在硅片背面上沉积氧化铝膜。(5) An aluminum oxide film is deposited on the back surface of the silicon wafer by a conventional PECVD apparatus.

(6)采用PECVD双面沉积设备,在硅片的正面和背面同时沉积氮化硅膜,其中,工艺腔上通气板向下喷出硅烷气体的速率为1750sccm,通入氨气的速率为8600sccm;工艺腔下通气板向上喷出硅烷气体的速率为2500sccm,通入氨气的速率为11500sccm。工艺腔内压力为2.8Torr,温度为460℃。(6) Using a PECVD double-sided deposition apparatus, a silicon nitride film is simultaneously deposited on the front and back sides of the silicon wafer, wherein the rate of the silane gas ejected downward from the aeration plate in the process chamber is 1750 sccm, and the rate of introduction of ammonia gas is 8600 sccm. The rate at which the vent gas is ejected upward from the aeration plate under the process chamber is 2500 sccm, and the rate at which ammonia gas is introduced is 11500 sccm. The process chamber pressure was 2.8 Torr and the temperature was 460 °C.

(7)对硅片背面进行激光开槽;(7) laser grooving the back side of the silicon wafer;

(8)在硅片背面印刷背面电极浆料,烘干;(8) printing the back electrode paste on the back side of the silicon wafer, and drying;

(9)在硅片背面印刷铝浆,烘干;(9) printing aluminum paste on the back of the silicon wafer and drying;

(10)在硅片正面印刷正面电极浆料;(10) printing a front electrode paste on the front side of the silicon wafer;

(11)对硅片进行高温烧结,形成背面电极、全铝背电场和正面电极;(11) sintering the silicon wafer at a high temperature to form a back electrode, an all-aluminum back electric field, and a front electrode;

(12)对硅片进行抗LID退火,制得P型PERC太阳能电池。(12) The silicon wafer was subjected to anti-LID annealing to obtain a P-type PERC solar cell.

最后所应当说明的是,以上实施例仅用以说明本发明的技术方案而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。 It should be noted that the above embodiments are only intended to illustrate the technical solutions of the present invention and are not intended to limit the scope of the present invention, although the present invention will be described in detail with reference to the preferred embodiments, The technical solutions of the present invention may be modified or equivalently substituted without departing from the spirit and scope of the technical solutions of the present invention.

Claims (10)

一种P型PERC太阳能电池的制备方法,其特征在于,包括以下步骤:A method for preparing a P-type PERC solar cell, comprising the steps of: (1)在硅片正面形成绒面,所述硅片为P型硅;(1) forming a pile on the front side of the silicon wafer, the silicon wafer being P-type silicon; (2)在硅片正面进行扩散,形成N型发射极;(2) diffusing on the front side of the silicon wafer to form an N-type emitter; (3)去除扩散过程形成的磷硅玻璃和周边PN结;(3) removing the phosphosilicate glass and the peripheral PN junction formed by the diffusion process; (4)在硅片背面沉积氧化铝膜;(4) depositing an aluminum oxide film on the back side of the silicon wafer; (5)采用PECVD双面沉积设备,在硅片的正面和背面同时沉积氮化硅膜;(5) simultaneously depositing a silicon nitride film on the front and back sides of the silicon wafer by using a PECVD double-sided deposition apparatus; (6)对硅片背面进行激光开槽;(6) laser grooving the back side of the silicon wafer; (7)在硅片背面印刷背面电极浆料,烘干;(7) printing the back electrode paste on the back side of the silicon wafer, and drying; (8)在硅片背面印刷铝浆,烘干;(8) printing aluminum paste on the back of the silicon wafer and drying; (9)在硅片正面印刷正面电极浆料;(9) printing a front electrode paste on the front side of the silicon wafer; (10)对硅片进行高温烧结,形成背面电极、全铝背电场和正面电极;(10) sintering the silicon wafer at a high temperature to form a back electrode, an all-aluminum back electric field, and a front electrode; (11)对硅片进行抗LID退火,制得P型PERC太阳能电池。(11) The silicon wafer was subjected to anti-LID annealing to obtain a P-type PERC solar cell. 如权利要求1所述P型PERC太阳能电池的制备方法,其特征在于,所述步骤(6)中硅片在PECVD双面沉积设备的工艺腔中受到上方和下方气体共同作用下,悬浮通过工艺腔并在硅片的正反双面同时沉积氮化硅膜。The method for preparing a P-type PERC solar cell according to claim 1, wherein in the step (6), the silicon wafer is suspended by the process of the upper and lower gases in the process chamber of the PECVD double-sided deposition apparatus. The cavity is simultaneously deposited with a silicon nitride film on both sides of the silicon wafer. 如权利要求2所述P型PERC太阳能电池的制备方法,其特征在于,PECVD双面沉积设备的工艺腔中喷射的气体为氨气和硅烷;工艺腔上通气板向下喷出硅烷气体的速率为1500-1800sccm,通入氨气的速率为4000-10000sccm;工艺腔下通气板向上喷出硅烷气体的速率为1800-3000sccm,通入氨气的速率为5000-12000sccm;The method for preparing a P-type PERC solar cell according to claim 2, wherein the gas injected in the process chamber of the PECVD double-sided deposition apparatus is ammonia gas and silane; and the rate of silane gas sprayed downward from the aeration plate on the process chamber 1500-1800sccm, the rate of ammonia gas is 4000-10000sccm; the rate of silane gas sprayed upward from the aeration plate in the process chamber is 1800-3000sccm, and the rate of ammonia gas is 5000-12000sccm; 反应压力为1-3Torr,反应持续时间为40-80s。The reaction pressure is 1-3 Torr and the reaction duration is 40-80 s. 如权利要求1所述P型PERC太阳能电池的制备方法,其特征在于,在步骤(3)和(4)之间加入对硅片背面进行背抛光的步骤。A method of preparing a P-type PERC solar cell according to claim 1, wherein a step of back-polishing the back surface of the silicon wafer is added between the steps (3) and (4). 如权利要求1所述P型PERC太阳能电池的制备方法,其特征在于,所 述步骤(7)中在背面进行激光开槽后击穿背面的氮化硅膜和背面氧化铝膜,使得全铝背电场与P型硅形成局部接触。A method of preparing a P-type PERC solar cell according to claim 1, wherein In the step (7), after the laser grooving is performed on the back surface, the silicon nitride film on the back surface and the back surface aluminum oxide film are broken, so that the all-aluminum back electric field is in partial contact with the P-type silicon. 一种如权利要求1所述制备方法制得的P型PERC太阳能电池,其特征在于,包括背面电极、全铝背电场、背面氮化硅膜、背面氧化铝膜、P型硅、N型发射极、正面氮化硅膜和正面电极,所述背面电极、全铝背电场、背面氮化硅膜、背面氧化铝膜、P型硅、N型发射极、正面氮化硅膜和正面电极从下至上依次连接,所述背面氮化硅膜和背面氧化铝膜设有激光开槽区,全铝背电场通过在激光开槽区设有局部铝背场,与P型硅形成局部接触;A P-type PERC solar cell prepared by the preparation method according to claim 1, comprising a back electrode, an all-aluminum back electric field, a back silicon nitride film, a back aluminum oxide film, a P-type silicon, and an N-type emission a front, front silicon nitride film and a front electrode, the back electrode, an all-aluminum back electric field, a back silicon nitride film, a back aluminum oxide film, a P-type silicon, an N-type emitter, a front silicon nitride film, and a front electrode Connected in order from bottom to top, the back silicon nitride film and the back aluminum oxide film are provided with a laser grooved region, and the all-aluminum back electric field is formed in a local contact with the P-type silicon by providing a local aluminum back field in the laser grooved region; 所述背面氮化硅膜和正面氮化硅膜采用PECVD双面沉积设备,在硅片正面和背面同时沉积形成的。The back silicon nitride film and the front silicon nitride film were deposited by a PECVD double-sided deposition apparatus simultaneously on the front and back sides of the silicon wafer. 如权利要求6所述P型PERC太阳能电池,其特征在于,所述背面氮化硅膜的厚度为80-300nm;The P-type PERC solar cell according to claim 6, wherein the back silicon nitride film has a thickness of 80-300 nm; 所述正面氮化硅膜的厚度为50-120nm,折射率为1.8-2.3。The front silicon nitride film has a thickness of 50 to 120 nm and a refractive index of 1.8 to 2.3. 如权利要求6所述P型PERC太阳能电池,其特征在于,所述背面氧化铝膜的厚度为2-30nm。A P-type PERC solar cell according to claim 6, wherein said back aluminum oxide film has a thickness of 2 to 30 nm. 一种PERC太阳能电池组件,其特征在于,包括PERC太阳能电池和封装材料,其特征在于,所述PERC太阳能电池是权利要求6-8任一项所述的P型PERC太阳能电池。A PERC solar cell module comprising a PERC solar cell and a packaging material, wherein the PERC solar cell is the P-type PERC solar cell of any one of claims 6-8. 一种PERC太阳能电池系统,包括PERC太阳能电池,其特征在于,所述PERC太阳能电池是权利要求6-8任一项所述的P型PERC太阳能电池。 A PERC solar cell system comprising a PERC solar cell, characterized in that the PERC solar cell is a P-type PERC solar cell according to any one of claims 6-8.
PCT/CN2017/087355 2017-03-03 2017-06-07 Preparation method for p-type perc solar cell, p-type perc solar cell, cell assembly, and cell system Ceased WO2018157492A1 (en)

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