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WO2018034549A1 - Catalyst composition for preparing polyketone compound, palladium mixed catalyst system, method for preparing polyketone compound using same, and polyketone polymer - Google Patents

Catalyst composition for preparing polyketone compound, palladium mixed catalyst system, method for preparing polyketone compound using same, and polyketone polymer Download PDF

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Publication number
WO2018034549A1
WO2018034549A1 PCT/KR2017/009060 KR2017009060W WO2018034549A1 WO 2018034549 A1 WO2018034549 A1 WO 2018034549A1 KR 2017009060 W KR2017009060 W KR 2017009060W WO 2018034549 A1 WO2018034549 A1 WO 2018034549A1
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Prior art keywords
polyketone
carrier
compound
formula
catalyst
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Ceased
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PCT/KR2017/009060
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French (fr)
Korean (ko)
Inventor
장혜영
이분열
임유나
손성욱
박노진
강신영
노형완
정연주
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Sungkyunkwan University
Ajou University Industry Academic Cooperation Foundation
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Sungkyunkwan University
Ajou University Industry Academic Cooperation Foundation
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Priority claimed from KR1020160105779A external-priority patent/KR101881159B1/en
Priority claimed from KR1020170061232A external-priority patent/KR101828292B1/en
Application filed by Sungkyunkwan University, Ajou University Industry Academic Cooperation Foundation filed Critical Sungkyunkwan University
Priority to CN201780035036.5A priority Critical patent/CN109312145B/en
Publication of WO2018034549A1 publication Critical patent/WO2018034549A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • B01J23/44Palladium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/12Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing organo-metallic compounds or metal hydrides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • B01J37/0207Pretreatment of the support
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/04Mixing
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C309/00Sulfonic acids; Halides, esters, or anhydrides thereof
    • C07C309/01Sulfonic acids
    • C07C309/28Sulfonic acids having sulfo groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton
    • C07C309/29Sulfonic acids having sulfo groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton of non-condensed six-membered aromatic rings
    • C07C309/32Sulfonic acids having sulfo groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton of non-condensed six-membered aromatic rings containing at least two non-condensed six-membered aromatic rings in the carbon skeleton
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G67/00Macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing oxygen or oxygen and carbon, not provided for in groups C08G2/00 - C08G65/00
    • C08G67/02Copolymers of carbon monoxide and aliphatic unsaturated compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2235/00Indexing scheme associated with group B01J35/00, related to the analysis techniques used to determine the catalysts form or properties
    • B01J2235/30Scanning electron microscopy; Transmission electron microscopy

Definitions

  • the present invention relates to a palladium mixed catalyst system capable of preventing fouling while showing high activity in polyketone production, a method for preparing a polyketone compound using the mixed catalyst system, and a polyketone polymer prepared therefrom.
  • Polyketones are polymers also known as carbon monoxide / olefin copolymers. Recently, polyketone is being actively used as a raw material such as high-strength fibers and engineering plastics, and demand is increasing. The synthesis of such polyketones has excellent industrial applicability in terms of converting carbon monoxide into useful materials and providing polymer compounds having excellent physical properties.
  • the catalyst is dissolved in methanol and then introduced into a reactor to polymerize carbon monoxide and ethylene to polyketone under pressure.
  • the polymerization reaction proceeds in a homogeneous state dissolved in methanol, and as a result, polyketone (copolymer of carbon monoxide and ethylene) in the form of an amorphous slurry having no solubility in the solvent is formed.
  • the polyketone prepared in the form of a conventional amorphous slurry has a low apparent density because the particle shape is not controlled, and there is a problem of low productivity per unit volume of the reactor.
  • Such polyketone particles in the form of amorphous slurry are attached to the reactor surface, the stirring device and the conveying piping, causing fouling problems in the mass production process.
  • the conventional polyketone manufacturing method is difficult to increase the activity to the level of industrial usefulness without using additives such as sulfonic acid (sulfonic acid) directly, but the problem that fouling occurs easily when using a strong acid additive There is a difficulty in applying to the mass production process.
  • One object of the present invention is to uniformly control the shape and size of the finally produced polyketone, thereby improving the apparent density, to prevent fouling during the process, and to improve the stability and activity of the polymerization reaction It is to provide a catalyst composition which can be improved.
  • Another object of the present invention is to provide a palladium mixed catalyst system capable of preventing fouling while showing high activity in polyketone production by using an onium salt compound substituted with carboxylic acid as an additive.
  • Still another object of the present invention is to prevent fouling by using the catalyst composition and the palladium mixed catalyst system described above, omission of seed can be omitted, and a method for producing a polyketone compound having excellent stability and activity during a polymerization reaction, and It is to provide a polyketone polymer of apparent high density prepared therefrom.
  • One embodiment of the present invention is an onium salt compound having 5 to 40 carbon atoms containing a carrier or a carboxylic acid surface-modified sulfonic acid group; And palladium-based catalysts; It relates to a catalyst composition for producing a polyketone compound comprising a.
  • Another embodiment of the present invention relates to a palladium mixed catalyst system for producing a polyketone compound including the above-described catalyst composition for producing a polyketone compound and using olefin and carbon monoxide as reactants.
  • Another embodiment of the present invention relates to a polyketone production method comprising the step of dispersing a catalyst composition for preparing a polyketone compound in a solvent and adding olefin and carbon monoxide to the dispersed catalyst composition.
  • Another embodiment of the present invention relates to a polyketone polymer formed by a polyketone production method and having an apparent density of 0.1 to 0.5 g / ml.
  • the present invention can provide a catalyst composition capable of preventing fouling while showing high activity in polyketone production, and a palladium mixed catalyst system including the same, and can prevent fouling using the mixed catalyst system, It is possible to control the shape and size of the polyketone, omission of seed input, it is possible to provide a method for producing a polyketone compound having excellent stability and activity during the polymerization reaction and the apparent high density polyketone polymer prepared therefrom.
  • FIG. 2 is a SEM photograph of a carrier surface-modified with the sulfonic acid group of Preparation Example 1, which was collected after the polymerization reaction of Example 1.
  • Example 5 is a photograph of the polyketone prepared in Example 1.
  • Example 6 is a photograph of the polyketone prepared in Example 3.
  • Example 7 is a photograph of the polyketone prepared in Example 4.
  • FIG. 10 shows a carrier 100 surface-modified with a sulfonic acid group of the first embodiment of the present invention.
  • FIG. 11 shows a carrier 200 surface-modified with a sulfonic acid group of the second embodiment of the present invention.
  • One embodiment of the present invention is an onium salt compound having 5 to 40 carbon atoms containing a carrier or a carboxylic acid surface-modified sulfonic acid group; And palladium-based catalysts; It relates to a catalyst composition for producing a polyketone compound comprising a.
  • the present invention can provide a catalyst composition and a palladium mixed catalyst system including the same, which exhibits high activity in polyketone production and can prevent fouling, and prevents fouling by using the mixed catalyst system. And it is possible to omit the seed input, it is possible to provide a method for producing a polyketone compound excellent in stability and activity during the polymerization reaction and the apparent high density polyketone polymer prepared therefrom.
  • the catalyst composition for producing a polyketone compound of the present invention and a palladium mixed catalyst system using the same can prevent fouling generated in the conventional catalyst system for producing polyketone and at the same time increase the reaction activity to an excellent level, and add a separate seed.
  • a polyketone polymer having excellent apparent density can be prepared.
  • the carrier surface-modified with the sulfonic acid group is included as a hetero material for a palladium-based catalyst.
  • hetero material refers to a material included as a component included in a catalyst composition as a mixture with a palladium-based catalyst.
  • the surface-modified carrier of the sulfonic acid group of the present invention and a palladium-based catalyst;
  • the catalyst composition in a mixed form has, for example, a state different from a catalyst in which a palladium-based catalyst is supported on a surface modified with a sulfonic acid group, and is applied to a polyketone polymerization process.
  • the shape and size of the final polyketone can be uniformly controlled, thereby improving the apparent density of the polyketone, preventing fouling during the process, and improving the stability and activity of the polymerization reaction. have.
  • the equivalent ratio of the surface-modified carrier and the palladium-based catalyst in the catalyst composition may be 1: 0.1 to 1:10, specifically 1: 0.1 to 1: 2. More specifically, the equivalent ratio may be 1: 0.1 to 1: 1.2. It is possible to obtain higher catalyst activity and apparent density of a high polyketone polymer without fouling during polyketone polymerization using the catalyst composition in the above range.
  • the carrier surface-modified with the sulfonic acid group in the catalyst composition and the palladium-based catalyst may be included in a dispersed form in a solvent.
  • the solvent may be an alcohol solvent, more specifically an alcohol compound having 1 to 20 carbon atoms, for example methanol.
  • the surface-modified carrier with the sulfonic acid group can uniformly control the shape and size of the polyketone to be polymerized, prevent fouling during the polymerization reaction, and serve to further improve the apparent density of the polyketone particles formed.
  • the sulfonic acid group of the carrier surface-modified with the sulfonic acid group interacts with the palladium-based catalyst during the polymerization reaction to more effectively prevent fouling, and to form a polyketone in powder form having a high apparent density, There is no adverse effect on the activity, and the effect of maintaining high catalytic activity is excellent.
  • the carrier surface-modified by the sulfonic acid group may include a structure in which a functional group represented by any one of the following Formulas 1-1 to 1-3 is bonded to the surface of the carrier.
  • R 21 to R 26 are each independently hydrogen or alkyl of C1 to C20; * Means the part bonded to the surface of the carrier.
  • R 31 to R 34 are each independently hydrogen or alkyl of C1 to C20; * Denotes the part that is bonded to the carrier surface. it means.
  • * in Chemical Formulas 1-1 to 1-3 may be a bonding site connected to the surface of the carrier to form a C-C bond or a Si-C bond.
  • the carrier and the functional group represented by any one of Formulas 1-1 to 1-3 may be linked to a C-C bond or Si-C bond having excellent binding strength, and thus may have high stability and improved fixing force to the carrier.
  • the carrier is a porous particle containing pores, it is possible to control the surface area, pore radius, pore, volume, etc. of the polyketone during the polymerization reaction.
  • the carrier may be silica, zeolite, graphite, carbon black, graphene, carbon nanotube, activated carbon, polystyrene, microporous organic network, metal organic structure (MOF), zeolite-like structure (ZIF), organic skeleton It may comprise one or more of a biopolymer including a structure (COF) and cellulose.
  • MOF metal organic structure
  • ZIF zeolite-like structure
  • organic skeleton It may comprise one or more of a biopolymer including a structure (COF) and cellulose.
  • COF structure
  • the effect of preventing fouling can be further improved while uniformly controlling the shape and size of the polyketone during the polymerization reaction, and excellent handling properties of the catalyst composition and the polyketone prepared therefrom, It may have more advantageous properties.
  • the carrier may include one or more of silica, zeolite-like structures, polystyrene, and microporous organic network polymers.
  • the effect of preventing fouling can be further improved while controlling the shape and size of the polyketone, and commercial usability can be further increased.
  • microporous organic network polymer microporous organic network
  • the kind thereof is not particularly limited.
  • the leaving group may be used in the Sonogashira coupling reaction, Suzuki coupling reaction or other known cross coupling reaction, but is not limited thereto.
  • the leaving group (X) is halogen, tosylate, triflate, mesylate, mesylate, boronic acid, boronic ester, -N 2 + X - may be a living group available for the coupling reaction, or the like.
  • the compound including the leaving group may be a dinitrogen compound (RN 2+ ), a dialkyl ether compound (R-OR 2 + ), a triflate compound (R-OSO 2 R F ), a tosylate compound (R -OTf), halides (R-Cl, R-Br, RI, RF), mesylate compounds (R-OMs), nitrate compounds (R-ONO 2 ), phosphate compounds (R-OPO (OH) 2 ) , A thioether compound (R-SR 2 + ), a carboxylate compound (R-OCOR), and also a compound containing two or more leaving groups, RN 2 X, R-OSO 2 R, R-OSO 2 F, SO 2 -R, SOR, R-SR , IPhX, IROTf, I (OH) OTs, RCOCl, R-SO 2 -Cl, RN 2+ X -, R-OSO 2 CF 3, R-OSOSO
  • Rf is perfluoroalkyl
  • Tf is triflate
  • Ms is mesylate
  • X is halogen
  • R is substituted or unsubstituted hydrocarbon having 1 to 20 carbon atoms
  • Ar is aromatic hydrocarbon having 6 to 20 carbon atoms.
  • the compound including a leaving group may be a compound represented by the following formula (A).
  • R 10 is an alkylene group having 1 to 20 carbon atoms or an arylene group having 1 to 20 carbon atoms, and each X is independently an ethyne group, a halogen group, a boronic acid group, a boronic acid ester group, and a triflate group.
  • Z is a carbon atom, a nitrogen atom or a hydrocarbon having 3 to 10 carbon atoms, and p is 2 to 6 carbon atoms.
  • the compounds may be in the form of a skeleton structure of each of the formulas A1 to A4.
  • each X is independently an ethyne group, a halogen group, a boronic acid group, a boronic acid ester group, a triflate group
  • Z is a carbon atom, a nitrogen atom, or a hydrocarbon having 3 to 10 carbon atoms.
  • the hydrocarbon having 3 to 10 carbon atoms may be a cyclic hydrocarbon or a hydrocarbon having a three-dimensional structure.
  • Z may be an adamantane structure to which 4 is linked.
  • the carrier may have an average particle diameter of 0.01 ⁇ m to 5 ⁇ m. More specifically, it may be 0.05 ⁇ m to 2 ⁇ m, 0.45 ⁇ m to 1.8 ⁇ m. Within this range, the shape and size of the polyketone can be more uniformly controlled and the apparent density can be improved.
  • the average particle diameter of the carrier can be adjusted according to, for example, the shape and size of the desired polyketone particles.
  • the carrier may be a surface area of 5 m 2 / g to 2000m 2 / g. More specifically, it may be 20 m 2 / g to 1800m 2 / g, 30 m 2 / g to 1700m 2 / g or 30 m 2 / g to 900m 2 / g. Within this range, the shape and size of the polyketone can be more uniformly controlled and the apparent density can be improved.
  • the surface area of the carrier can be adjusted according to, for example, the shape and size of the desired polyketone particles.
  • the carrier may have an average pore radius of 0.1 nm to 25 nm. More specifically, it may be 0.5 nm to 10 nm, or 1 nm to 6 nm. Within this range, the shape and size of the polyketone can be more uniformly controlled and the apparent density can be improved.
  • the average pore radius of the carrier can be adjusted, for example, according to the shape and size of the desired polyketone particles.
  • the carrier may have a pore volume of 0.01 mL / g to 1.0 mL / g. More specifically, it may be 0.02 mL / g to 0.7 mL / g, or 0.04 mL / g to 0.5 mL / g. Within this range, the shape and size of the polyketone can be more uniformly controlled and the apparent density can be improved.
  • the average pore volume of the carrier can be adjusted, for example, according to the shape and size of the desired polyketone particles.
  • the carrier may comprise an aromatic ring in the structure.
  • the stability of the carrier is excellent, and when the surface is modified with sulfonic acid, it is possible to realize excellent surface modification efficiency.
  • the carrier surface-modified with a sulfonic acid group may be a hollow structure including a microporous organic network polymer having a repeating unit represented by the following Chemical Formula 1-4.
  • A is a linking portion of an atom.
  • the carrier 100 surface-modified with the sulfonic acid group of the first embodiment is exemplarily illustrated in FIG. 10.
  • the carrier 100 surface-modified with the sulfonic acid group of the first embodiment is a hollow structure 101 formed of a hollow structure in which the interior 102 is empty, and the hollow structure 101 is represented by the above formula. It may be formed of a microporous organic network polymer having a repeating unit represented by 1-4.
  • the hollow structure 101 is connected to A of one repeating unit represented by Formula 1-4 with A of another repeating unit represented by Formula 1-4 in a single bond to form an organic network. It contains microporous inside.
  • the hollow structure 101 of FIG. 10 may use a zeolite-like structure as a template for allowing the microporous organic network polymer having a repeating unit represented by Chemical Formula 1-4 to have a hollow structure.
  • the carrier 100 surface-modified with sulfonic acid group may include a microporous organic network polymer and a zeolite-like structure as a carrier.
  • the zeolite-like structure used as the template may be used in a state of being removed through an etching process.
  • the structure of the hollow structure 101 is represented by a spherical shape for convenience of expression, but the shape thereof is not limited as long as it includes the hollow structure.
  • the hollow structure 101 may have an internal structure. It may include the shape of an empty polyhedron.
  • the carrier surface-modified by the sulfonic acid group includes a microporous organic network polymer layer having a silica carrier and a repeating unit represented by the following Chemical Formula 1-5 formed on the surface of the silica carrier.
  • each A ′ independently represents a linking site or a linking site between repeating units of an atom to be bonded to a carrier, and at least one of A ′ is a linking site of atoms to be bonded to a carrier, and at least At least one is the link between repeat units.
  • the carrier 200 surface-modified with the sulfonic acid group of the second embodiment includes a silica carrier 202 and a microporous organic network polymer layer 201 formed on the surface of the silica carrier.
  • the microporous organic network polymer layer 201 is formed of a microporous organic network polymer having a repeating unit represented by Chemical Formula 1-5, and a carrier 200 surface-modified with the sulfonic acid group of the second embodiment. ) May be a form in which the inside of the microporous organic network polymer layer 201 is filled with the silica carrier 202.
  • the microporous organic network polymer layer 201 includes a polymer having a repeating unit represented by Formula 1-5, wherein at least one A 'of one repeating unit is single with A' of an adjacent repeating unit. Are bonded to form an organic network, and at least one A ′ forms an Si—C bond with the silica carrier 202.
  • the microporous organic network polymer layer 201 of FIG. 11 uses silica as a template, and the microporous organic network polymer layer 201 having a repeating unit represented by Chemical Formula 1-5 is a silica carrier. It may be formed on the surface of the (202).
  • the carrier 200 surface-modified with sulfonic acid groups may include a microporous organic network polymer and silica as a carrier.
  • the structure of the silica carrier 202 is expressed as a spherical structure for convenience of expression, but the shape thereof is not limited thereto and may include, for example, a polyhedron shape.
  • the carrier surface-modified by the sulfonic acid group may include a polystyrene compound having a repeating unit represented by the following Chemical Formula 1-6.
  • R 6 is a sulfonic acid group, a para-toluenesulfonic acid group, or a benzene sulfonic acid group, and n is 10 to 20,000.
  • the catalyst composition can further improve the apparent density and uniformity while further miniaturizing the particles of the finally produced polyketone.
  • polystyrene compound may be a copolymer including the repeating unit represented by Chemical Formula 1-6.
  • the polystyrene compound may be a copolymer of the repeating unit of Formula 1-6 and divinylbenzene.
  • the carrier surface-modified by the sulfonic acid group may have a structure in which a functional group represented by any one of the above-described formulas 1-2 and 1-3 is Si-C bonded.
  • the stability of the catalyst composition may be further improved and the effect of preventing fouling may be better.
  • the carrier surface-modified by the sulfonic acid group may be prepared by adding sulfuric acid or chlorosulfuric acid to the carrier, for example, the surface-modified carrier.
  • Producing a carrier surface-modified with a sulfonic acid group may include preparing a carrier and sulfonating the surface of the carrier to surface-modify the sulfonic acid group.
  • the carrier may be silica, zeolite, graphite, carbon black, graphene, carbon nanotube, activated carbon, polystyrene, microporous organic network, metal organic structure (MOF), zeolite-like structure (ZIF) as described above. ), Organic framework (COF) and may include one or more of the biopolymer (biopolymer) including cellulose.
  • the carrier may be used or manufactured by using a commercially available product. In this case, the effect of preventing fouling can be further improved while uniformly controlling the shape and size of the polyketone during the polymerization reaction, and the handleability of the catalyst composition and the polyketone prepared therefrom can be further improved.
  • the carrier may include one or more of silica, zeolite-like structures, polystyrene, and microporous organic network polymers.
  • the carrier may include one or more of silica, zeolite-like structures, polystyrene, and microporous organic network polymers.
  • preparing the carrier may include reacting the prepared carrier with a compound represented by the following Formula 5 or 6 after preparing the carrier.
  • Ar is benzyl or phenyl
  • Mg is magnesium
  • X is halogen
  • the halogen in Formula 5 to Formula 6 may be, for example, Cl, Br, F or I, more specifically I, Cl or Br.
  • the reaction rate can be further improved.
  • the step of preparing a carrier is reacting a zeolite-like structure with tetra- (4-ethynylphenyl) -methane as a template and the compound of Formula 1-6 under Pd (PPh 3 ) 2 Cl 2 and CuI catalyst
  • the carrier can be prepared by the method.
  • the prepared carrier is subjected to sulfonation of a surface to provide a carrier modified with sulfonic acid, which is a hollow structure including a microporous organic network polymer having a repeating unit represented by Chemical Formula 1-4. can do.
  • the preparing of the carrier may be performed by reacting silica with tetra- (4-ethynylphenyl) -methane as a template and the compound of Chemical Formula 1-6 under Pd (PPh 3 ) 2 Cl 2 and CuI catalyst.
  • Carriers can be prepared.
  • the carrier prepared is a sulfonic acid including a microporous organic network polymer layer having a silica carrier and a repeating unit represented by Formula 1-5 described above formed on the surface of the silica carrier through sulfonation of the surface.
  • a surface modified carrier can be provided.
  • the preparing of the carrier may include dispersing the dehydrated carrier in a solvent and then adding the compound represented by Chemical Formula 5 and reacting the same to bind an aromatic functional group to the surface of the carrier.
  • the surface modification efficiency and carrier stability in the sulfonation step can be further improved.
  • the dehydration treatment of the carrier may be performed by supplying nitrogen gas or argon gas at 600 ° C. to 900 ° C. using a heating furnace.
  • the solvent in which the dehydrated carrier is dispersed may be an ether solvent, more specifically an alkyl ether solvent, and may be, for example, a diethyl ether solvent.
  • the dispersibility can be further improved.
  • the carrier is silica and Ar is benzyl in Chemical Formula 5
  • the carrier prepared is sulfonated on a surface thereof to which the silica carrier and the functional group represented by Chemical Formula 1-2 are bonded to Si-C.
  • a carrier modified with a sulfonic acid group having a structure can be provided.
  • the carrier is silica and Ar is phenyl in Formula 5
  • the prepared carrier is sulfonated on the surface to which the silica carrier and the functional group represented by Formula 1-3 are bonded to Si-C.
  • a carrier modified with a sulfonic acid group having a structure can be provided.
  • Sulfonation of the surface of the carrier to surface-modify the sulfonic acid group may include sulfonation (sulfonation) by adding sulfuric acid or chlorosulfuric acid to the prepared carrier.
  • the surface modification may be performed by treating sulfuric acid (95%) or chlorosulfuric acid on the prepared carrier to induce a sulfonation reaction on the benzene ring in the structure of the carrier.
  • sulfuric acid 95%) or chlorosulfuric acid
  • each carrier described above is modified with a functional group having a structure including a sulfonic acid group in the terminal benzene ring.
  • the conversion rate (surface modification rate) of the carrier by sulfonation is very excellent.
  • the formed C-C bonds or Si-C bonds are not broken, so that most of the functional groups are immobilized on the surface of the carrier.
  • sulfonation of the carrier may be carried out by the reaction of Scheme 1 below.
  • aromatic sulfonation of the carrier can be carried out by the reaction of Scheme 2 or Scheme 3 below.
  • the carrier surface-modified with a sulfonic acid group may include a sulfonic acid group as 0.1 mmol-H + / g to 3 mmol-H + / g.
  • the efficiency of the polyketone synthesis process by the sulfonic acid group can be further improved.
  • the onium salt compound including the carboxylic acid group serves to allow the palladium mixed catalyst system for producing polyketone of the present invention to implement a reaction mode different from the rapid increase in the initial reaction rate of polymerization occurring in the conventional catalyst system for producing polyketone. do.
  • the polyketone production method of the present invention using the catalyst composition for producing polyketone and the palladium mixed catalyst system omits the process of controlling the pressure, temperature, solvent, reaction time, reaction rate, and the like in the middle of the polymerization reaction. At the same time it can prevent fouling and achieve good activity. This property offers advantageous advantages for applications in mass production processes.
  • the salt of the onium salt compound containing the carboxylic acid group may interact with the palladium catalyst used for the polyketone polymerization to form a heterogeneous seed which is very small in size, and may be formed around the catalyst.
  • the shape of the polyketone polymer being synthesized can be controlled.
  • the onium salt compound including the carboxylic acid group is a carboxylic acid group substituted with the onium salt compound
  • the onium salt compound is at least one of a pnictogen element, a chalcogen element, and a halogen element It may include, for example, may be ammonium, oxonium, phosphonium, sulfonium compound and the like.
  • the onium salt compound including the carboxylic acid group may be represented by the following Formula 2-1.
  • Z is a hydrocarbon group having 1 to 20 carbon atoms containing nitrogen, phosphorus or sulfur;
  • [X] - is an anion (anion) containing a halogen, oxygen, boron, phosphorous, sulfur, or a combination thereof.
  • the compound of Formula 2 When the compound of Formula 2 is used as an onium salt compound containing a carboxylic acid group, the effect of preventing fouling while enhancing the reaction activity and increasing the apparent density of the polyketone compound prepared without adding a separate seed is further increased. Can be improved.
  • the hydrocarbon group of 1 to 20 carbon atoms is not particularly limited, but for example, an alkyl group of 1 to 20 carbon atoms, a cycloalkyl group of 1 to 20 carbon atoms, a heteroalkyl group of 1 to 20 carbon atoms, an aryl group of 6 to 20 carbon atoms, and 3 carbon atoms.
  • an alkyl group of 1 to 20 carbon atoms a cycloalkyl group of 1 to 20 carbon atoms
  • a heteroalkyl group of 1 to 20 carbon atoms an aryl group of 6 to 20 carbon atoms
  • 3 carbon atoms 3 carbon atoms.
  • Z may be an aromatic hetero ring group containing nitrogen, phosphorus, or sulfur, or a branched hetero alkyl group containing nitrogen, phosphorus, or sulfur.
  • hydrocarbon group having 1 to 20 carbon atoms may be independently substituted or unsubstituted, wherein the substituent may be, for example, an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogen group. have.
  • [X] - it is an anion (anion) containing bonded to the onium ion substituted with a carboxylic acid available halogen, oxygen, boron, phosphorous, sulfur, or a combination thereof.
  • the anion including the halogen, oxygen, boron, phosphorus, sulfur or a combination thereof may be independently substituted or unsubstituted, wherein the substituent is, for example, an alkyl group having 1 to 10 carbon atoms , An aryl group having 6 to 20 carbon atoms, a halogen group, or the like.
  • the compound of Formula 2 is, for example, glycine betaine hydrochloride (glycine betaine hydrochloride), trigonelline hydrochloride (trigonelline hydrochloride), 3- (carboxymethyl) -1-methyl-1H-imidazol-3-ium Bromide (3- (carboxymethyl) -1-mesityl-1H-imidazol-3-ium bromide), 3- (carboxymethyl) -1- (2,6-diisopropylphenyl) -1H-imidazol-3-ium Bromide (3- (carboxymethyl) -1- (2,6-diisopropylphenyl) -1H-imidazol-3-ium bromide), 3- (carboxymethyl) -1-methyl-1H-imidazol-3-ium bromide (3 -(carboxymethyl) -1-methyl-1H-imidazol-3-ium bromide), 3- (carboxymethyl) -1-methyl-1H-benzo [d] imida
  • the onium salt compound including the carboxylic acid group may be included in a molar concentration of 0.1 ⁇ 10 -3 M to 1.0 ⁇ 10 -3 M. In this case, the polymerization stability and the activation degree in the polyketone production method is further improved, it is possible to produce a polyketone compound with excellent yield.
  • the palladium-based catalyst used in the present invention is not particularly limited as long as it is a general palladium-based catalyst that can be used for polyketone polymerization.
  • the palladium-based catalyst is used that is not in a form supported on a carrier or the like.
  • the above-mentioned sulfonic acid group is not used in the form of being previously supported on the surface-modified carrier, and is added during polymerization in separate states. In this case, fouling can be more effectively reduced while reducing the loss of activity of the palladium-based catalyst.
  • a Pd catalyst used for polyketone polymerization may be used.
  • the palladium-based catalyst may be represented by any one of the following Chemical Formulas 3 to 5.
  • R 1 to R 4 are each independently hydrogen, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, or an aromatic hydrocarbon group having 6 to 20 carbon atoms
  • Y 1 and Y 2 are Each independently is a halogen anion or an oxyacetate anion
  • Y 3 to Y 5 are each independently hydrogen, an alkyl group having 1 to 10 carbon atoms, an organosilicon group having 1 to 10 carbon atoms, a cycloalkyl group having 3 to 10 carbon atoms, or 6 to 6 carbon atoms; It is a 20 aromatic hydrocarbon group
  • Y ⁇ 6> is a C1-C10 alkylene group, a C3-C10 cycloalkylene group, or a C6-C20 divalent aromatic hydrocarbon group.
  • each Y 6 may be substituted or unsubstituted, may or may not include one or more heteroatoms, and may be a monocyclic or polycyclic structure in the case of a ring structure.
  • the palladium-based catalyst may be used dispersed in a polymerization solvent (for example, an alcohol solvent).
  • a polymerization solvent for example, an alcohol solvent
  • the olefin gas and carbon monoxide gas are added to the mixture while stirring at room temperature and saturated, and the reactor is heated to copolymerize olefin and carbon monoxide.
  • the palladium-based catalyst represented by any one of Formulas 3 to 5 may improve the copolymerization activity of the olefin and carbon monoxide, it is possible to prepare a polyketone compound.
  • the palladium-based catalyst is not particularly limited, but for example, 1,3-Bis (di-o-methoxyphenylphosphino) propane] Pd (OAc) 2 catalyst, Pd (di-o-methoxyphenylphosphino) (diphenylphosphino) propane) (OAc) It may be at least one selected from the group consisting of 2 catalyst and Pd (1,3-bis (diphenylphosphino) propane) (OAc) 2 catalyst.
  • the copolymerization reactivity and activity of the olefin and carbon monoxide are more excellent, but also the effect of further preventing fouling phenomenon by interacting with the onium salt compound including the carboxylic acid group described above.
  • the activity is excellent, but also the fouling phenomenon can be further prevented and a uniformly polymerized polyketone can be formed.
  • the effect of controlling the morphology of the polyketone polymer synthesized around the catalyst by self aggregation of salt and palladium catalyst can be further improved.
  • the solvent of the catalyst system is an alcohol solvent, more specifically an alcohol compound having 1 to 20 carbon atoms, for example, methanol may be used.
  • the polyketone production method may have higher reactivity and activation, and a lower boiling point, which may be advantageous in the aftertreatment process.
  • Another embodiment of the present invention relates to a palladium mixed catalyst system for producing a polyketone compound including the above-described catalyst composition for producing a polyketone compound and using olefin and carbon monoxide as reactants.
  • specific contents of the catalyst composition are as described above.
  • Another embodiment of the present invention relates to a polyketone production method comprising the step of dispersing a catalyst composition for preparing a polyketone compound in a solvent and adding olefin and carbon monoxide to the dispersed catalyst composition.
  • a polyketone production method includes a catalyst in which a surface-modified carrier is mixed with a palladium-based catalyst as a hetiro material, for example, a catalyst in which a palladium-based catalyst is supported on a carrier surface-modified with a sulfonic acid group.
  • a catalyst in which a palladium-based catalyst is supported on a carrier surface-modified with a sulfonic acid group Has a distinct state, through which the shape and size of the final polyketone is uniformly adjusted when applied to the polyketone polymerization process, thereby improving the apparent density of the polyketone and preventing fouling during the process. The effect of improving the stability and activity of the polymerization reaction can be realized.
  • a polyketone production method includes a salt of an onium salt compound containing a carboxylic acid group and a palladium catalyst in interaction to generate a heterogeneous seed having a fine size in a reaction solution, wherein the aggregate formed has a size of about 100 It is possible to control the particle size and shape of polyketone polymers formed very small in and around nm and to increase the apparent density very much.
  • the polyketone production method of the present invention implements a high apparent density that is difficult to obtain by the conventional method of injecting a heterogeneous seed, and improves activity and prevents fouling by using only an additive while omitting seed addition. Can be.
  • Specific poly ketone is an onium salt compound having 5 to 40 carbon atoms containing a carrier or a carboxylic acid surface-modified sulfonic acid group used in the production method; And palladium-based catalyst; the details are as described above.
  • the solvent may be an alcohol compound having 1 to 20 carbon atoms.
  • the palladium-based catalyst may be included at a molar concentration of 0.1 ⁇ 10 ⁇ 3 M to 1.0 ⁇ 10 ⁇ 3 M. In this case, the polymerization stability and the activation degree in the polyketone production method is further improved, it is possible to produce a polyketone compound with excellent yield.
  • the onium salt compound including a carrier or a carboxylic acid group surface-modified by the sulfonic acid group in the polymerization reaction may be included in a molar concentration of 0.1 ⁇ 10 -3 M to 1.0 ⁇ 10 -3 M. In this case, the polymerization stability and the activation degree in the polyketone production method is further improved, it is possible to produce a polyketone compound with excellent yield.
  • the method for producing a polyketone compound may further include preparing a carrier modified with a sulfonic acid group by adding sulfuric acid or chlorosulfuric acid to the carrier. It may include. At this time, specific details of the method for producing a surface-modified carrier with the sulfonic acid group are as described above.
  • olefin for example, ethylene, propylene, 1-butene, 2-butene, 1-pentene, 1-hexene, 1-octene, 1-decene, 1-dodecene, cyclopentene, norbornene, dicyclopenta Dienes, cyclooctene, cyclododecene, styrene, alphaketylstyrene, alkyl esters of (meth) acrylic acid and (meth) acrylic acid, and the like can be used.
  • the said olefin can be used individually or in combination of 2 or more types.
  • ethylene, propylene, hexene and decene may be used alone, or a mixture thereof may be used.
  • the interaction with the catalyst is excellent, and the activity and yield of the polyketone polymer can be further increased.
  • the mole ratio of the olefin and the carbon monoxide may be 95: 5 to 5:95, more specifically 5: 1 to 1: 5 may be used in a molar ratio.
  • the polyketone production method can further improve the reaction activity.
  • the olefin and the carbon monoxide may be included in a ratio of 10 to 20 bar: 30 to 40 bar.
  • the polyketone production method can further improve the reaction activity.
  • the equivalent ratio of the onium salt compound including the carrier or the carboxylic acid group, the surface-modified sulfonic acid group; and the palladium-based catalyst may be 1: 0.1 to 1:10.
  • the polyketone production method can further improve reaction activity and yield.
  • the equivalent ratio of the carrier and the palladium-based catalyst surface-modified with the palladium-based catalyst and sulfonic acid group may be 1: 0.1 to 1: 2. More specifically, the equivalent ratio may be 1: 0.1 to 1: 1.2. It is possible to obtain higher catalyst activity and apparent density of a high polyketone polymer without fouling during polyketone polymerization using the catalyst composition in the above range.
  • the equivalent ratio of the onium salt compound including the palladium-based catalyst and the carboxylic acid group may be 1: 0.1 to 1:10.
  • the polyketone production method can further improve reaction activity and yield.
  • the reaction temperature may be maintained in the range of 50 ° C to 150 ° C, more specifically 70 ° C to 130 ° C.
  • the polyketone production method can further improve the reaction activity.
  • the carbon monoxide and some olefins are gases at this temperature so that the polymerization reaction can be carried out in a pressure reactor.
  • the polyketone manufacturing method can further improve reactivity and activation.
  • the internal pressure of the reactor may be 200 atm or less, and more specifically 100 atm or less.
  • the polyketone manufacturing method can further improve reactivity and activation.
  • the palladium mixed catalyst system for producing polyketone described above may exist in a dispersed state in a solvent to catalyze a polymerization reaction.
  • the solvent is an alcohol solvent, more specifically an alcohol compound having 1 to 20 carbon atoms, for example, methanol can be used.
  • the polyketone production method may have higher reactivity and activation, and a lower boiling point, which may be advantageous in the aftertreatment process.
  • the carrier whose surface has been modified with the sulfonic acid group described above may be present in the form of a slurry without being dissolved in an organic solvent.
  • the polyketone production method using the onium salt compound containing the carboxylic acid group described above may be a seed non-injection method.
  • Yet another embodiment of the present invention relates to a polyketone polymer formed by the aforementioned polyketone production method.
  • the polyketone polymer formed by the above-described polyketone manufacturing method is that the carrier surface-modified by the sulfonic acid group is prepared by working with a palladium-based catalyst as a hetero material, the apparent density may be improved.
  • the polyketone polymer formed by the aforementioned polyketone production method is shaped by a fine size heterogeneous seed formed by agglomeration of a salt of an onium salt compound containing the carboxylic acid group and a palladium catalyst together in an interaction. Can be controlled.
  • the polyketone polymer formed with a very small aggregate size of about 100 nm may have a very high apparent density of 0.1 g / ml to 0.5 g / ml, for example, 0.27 g / ml to 0.47 g / ml. have.
  • Benzyl magnesium chloride (benzyl magnesium chloride) was added to the silica carrier prepared above, and reacted with stirring at room temperature in a nitrogen atmosphere.
  • Zinc nitrate hexahydrate (1 eq, 0.1 mol, 297.49 g / mol, 29.75 g) was dissolved in 500 mL methanol to prepare a zinc nitrate solution
  • CTAB Hexadecyltrimethyl ammonium bromide 99 +%, 0.25 eq, 0.025 mol, 364.45 g / mol, 9.1 g
  • 2-methyl imidazole (4 eq, 0.4 mol, 82.10 g / mol, 32.84 g) was dissolved in 500 mL methanol to prepare a solution (2-methylimidazole Solution).
  • Tetra- (4-ethynylphenyl) -methane (1 eq, 0.24 mmol, 416.51 g / mol, 0.1 g) and 1,4-Diiodobenzene (2 eq, 0.48 mmol, 329.90 g / mol, 0.1584 g) were added to the dispersion. And dispersed again in the Sonicator for 5 minutes. Thereafter, the reaction was performed at 100 ° C. for 24 h, cooled to room temperature, and a carrier (ZIF-8 @ MON) in the form of a hollow structure including the previously prepared carrier ZIF-8 synthesized as a centrifuge as a template was separated. The synthesized carrier was washed twice in the order of acetone, dichloromethane, methanol, acetone, and dried with a vacuum pump.
  • the carrier (ZIF-8 @ MON, 0.16 g) prepared above and 15 mL of methanol were dispersed in a Falcon tube, 20 mL of acetic acid was added thereto, followed by etching for 1 h. Etching further promoted the formation of a microporous organic network in the carrier. Then, the carrier (HMON) etched with Centrifuge was separated, washed 10 times with methanol (MeOH), twice with acetone (Acetone), dried with a vacuum pump and used for sulfonation.
  • the surface-modified carriers prepared with sulfonic acid groups were identified by SEM (a, b) and TEM (c) of FIG. 3, and the results are shown in FIG. 3.
  • silica carrier was prepared as a template by heating to dryness.
  • Tetra- (4-ethynylphenyl) -methane (1 eq, 0.24 mmol, 416.51 g / mol, 0.1 g) and 1,4-Diiodobenzene (2 eq, 0.48 mmol, 329.90 g / mol, 0.1584 g) were added to the dispersion. And dispersed again in the Sonicator for 5 minutes. Thereafter, after reacting at 100 ° C. for 24 h, the mixture was cooled to room temperature, and the carrier (SiO 2 @MON) containing the previously prepared silica carrier synthesized with Centrifuge as a template and containing a microporous organic network layer was separated. It was. The synthesized carrier was washed twice in the order of acetone, dichloromethane, methanol, acetone, and dried with a vacuum pump.
  • Styrene Purification Styrene stabilizer (4-tert-butylcatechol) removal
  • dichloromethane Add 30 mL of dichloromethane to 200 mL styrene. 50mL of 1M Sodium hydroxide solution is added to the mixed solution and extracted three times. After dehydration with magnesium sulfate, dichloromethane is removed using a vacuum pump. Refrigerated under argon after blocking light.
  • a carrier was prepared in the same manner as in Preparation Example 2, except that the sulfonation step was omitted.
  • Table 1 shows the physical properties of the carriers prepared in Preparation Examples 1 to 5.
  • FIG. 5 A photograph of the prepared polyketone is shown in FIG. 5, and it was visually confirmed that fouling did not occur.
  • the carrier surface-modified with the sulfonic acid group of Preparation Example 2 before the reaction had a diameter of 521 nm and a thickness of 20 nm, and changed to 625 nm in diameter and 120 nm in thickness after the reaction.
  • FIG. 7 A photograph of the prepared polyketone is shown in FIG. 7, and it was visually confirmed that fouling did not occur.
  • the palladium catalyst was used as above except that 0.8 mg of Pd (1,3-bis (diphenylphosphino) propane) (OAc) 2 was used instead of Pd (1,3-bis (di (2-methoxyphenyl) phosphinopropane) (OAc) 2 .
  • OAc Pd (1,3-bis (diphenylphosphino) propane
  • OAc Pd (1,3-bis (di (2-methoxyphenyl) phosphinopropane)
  • the preparation of the catalyst composition was carried out in the same manner as in Example 2, except that the carrier whose surface was modified was not added. (Catalytic activity 0.478 kg / g-Pd)
  • the preparation of the catalyst composition was carried out in the same manner as in Comparative Example 2, except that Amberlyst 15 was added as a carrier modified with a sulfonic acid group. 0.64 g of polyketone powder was obtained after the reaction. (Activity 3.01 kg / g-Pd; 0.388 kg / g-catalyst)
  • FIG. 9 A photograph of the prepared polyketone is shown in FIG. 9, and it was visually confirmed that fouling occurred.
  • Catalytic Activity 1 (kg / g-Pd)
  • Catalytic activity 2 (kg / g-catalyst)
  • Apparent density (g / mL) Fouling occurrence drawing
  • Example 1 33.84 1.29 0.297 radish 5
  • Example 2 23.26 0.9 0.309 radish -
  • Example 3 61.23 4.08 0.374 radish 6
  • Example 4 26.5 1.86 0.310 radish 7
  • Example 5 11.94 1.02 0.318 radish -
  • Comparative Example 3 0.771 Not measurable U - Comparative Example 4 3.00 0.388 Not measurable U 9
  • the polymerization reaction was carried out in the same manner as in Example 7, except that the composition of the component added to the reaction was changed as shown in Table 3 below.
  • Example 7 Catalyst A 2.0 / 1.5mg Additive 1A 1 / 0.3 mg
  • Example 8 Catalyst A 2.0 / 1.5mg Additive 1A 0.75 / 0.26 mg
  • Example 9 Catalyst A 2.0 / 1.5mg Additive 1A 0.5 / 0.15 mg
  • Example 10 Catalyst A 2.0 / 1.5mg Additive 1B 0.75 / 0.5 mg
  • Example 11 Catalyst A 2.0 / 1.5mg Additive 1C 0.75 / 0.3 mg
  • Example 12 Catalyst A 2.0 / 1.5mg Additive 1D 0.75 / 0.6 mg
  • Example 13 Catalyst A 2.0 / 1.5mg Additive 1E 0.75 / 0.3 mg
  • Example 14 Catalyst A 2.0 / 1.5mg Additive 1F 0.75 / 0.4 mg
  • the kinds of palladium catalysts used in Examples 7 to 22 and Comparative Examples 5 to 12 are as follows.
  • Examples 7 to 22 according to the polyketone production method of the present invention described above can prevent fouling by using an onium salt compound containing a carboxylic acid group as an additive , It was confirmed that the stability and activity in the polymerization reaction is excellent.
  • Comparative Example 5 which does not contain any additives, showed very low activity, and Comparative Examples 6 and 7 using strong acid para-toluenes (p-toluenesulfonic acid, TsOH) as additives confirmed that fouling occurred.
  • Comparative Examples 8 to 12 using No. 3 to No. 7 having a structure completely different from the present invention by not containing any carboxylic acid group or containing no onium salt compound had very low activity and sufficiently formed polyketone polymers. It was confirmed that fouling was not only difficult but also occurred.

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Abstract

The present invention relates to a catalyst composition for preparing a polyketone compound, the catalyst composition comprising: an onium salt compound having 5 to 40 carbon atoms and comprising a carboxylic acid group or a carrier surface-modified with a sulfonic acid group; and a palladium-based catalyst. Through the catalyst composition, the present invention can provide: a palladium mixed catalyst system capable of showing high activity and preventing fouling in the preparation of polyketone; a method for preparing a polyketone compound, the method being capable of preventing fouling, skipping the feeding of seeds, and attaining excellent stability and activity in a polymerization reaction, by using the palladium mixed catalyst system; and a polyketone polymer with a high apparent density prepared from the method.

Description

폴리케톤 화합물 제조용 촉매 조성물, 팔라듐 혼합 촉매 시스템, 이를 이용한 폴리케톤 화합물 제조 방법 및 폴리케톤 중합체Catalyst composition for producing polyketone compound, palladium mixed catalyst system, polyketone compound production method and polyketone polymer using same

본 발명은 폴리케톤 제조에 고활성을 보이면서도 파울링을 방지할 수 있는 팔라듐 혼합 촉매 시스템, 상기 혼합 촉매 시스템을 이용한 폴리케톤 화합물 제조 방법 및 이로부터 제조된 폴리케톤 중합체에 관한 것이다.The present invention relates to a palladium mixed catalyst system capable of preventing fouling while showing high activity in polyketone production, a method for preparing a polyketone compound using the mixed catalyst system, and a polyketone polymer prepared therefrom.

폴리케톤은 일산화탄소/올레핀 공중합체로도 알려진 중합체이다. 최근 폴리케톤은 고강도 섬유 및 엔지니어링 플라스틱 등의 원료 물질로 활발히 이용되고 있어 수요가 증가하고 있다. 이러한 폴리케톤의 합성은 일산화탄소를 유용한 물질로 변환시킨다는 측면과 물리적 특성이 우수한 고분자 화합물을 제공할 수 있다는 측면에서 산업적인 이용성이 우수하다. Polyketones are polymers also known as carbon monoxide / olefin copolymers. Recently, polyketone is being actively used as a raw material such as high-strength fibers and engineering plastics, and demand is increasing. The synthesis of such polyketones has excellent industrial applicability in terms of converting carbon monoxide into useful materials and providing polymer compounds having excellent physical properties.

종래의 폴리케톤 제조 방법은 촉매를 메탄올에 용해시킨 후 반응기에 투입하여, 가압 하에서 일산화탄소와 에틸렌을 폴리케톤으로 중합한다. 이러한 종래의 폴리케톤 제조 방법은 메탄올에 용해된 균일계 상태에서 중합 반응이 진행되고, 결과적으로 용매에 용해도가 없는 무정형 슬러리 형태의 폴리케톤(일산화탄소와 에틸렌의 공중합체)이 형성된다. In the conventional polyketone production method, the catalyst is dissolved in methanol and then introduced into a reactor to polymerize carbon monoxide and ethylene to polyketone under pressure. In the conventional polyketone production method, the polymerization reaction proceeds in a homogeneous state dissolved in methanol, and as a result, polyketone (copolymer of carbon monoxide and ethylene) in the form of an amorphous slurry having no solubility in the solvent is formed.

그러나, 종래의 무정형 슬러리 형태로 제조된 폴리케톤은 입자 모양이 조절되지 않아 겉보기 밀도가 낮고, 반응기의 단위 부피당 생산성이 낮은 문제점이 있다. 이와 같은 무정형 슬러리 형태의 폴리케톤 입자는 반응기 표면, 교반 장치 및 이송 배관 등에 부착되어 대량 생산 공정에 파울링 문제를 야기한다.However, the polyketone prepared in the form of a conventional amorphous slurry has a low apparent density because the particle shape is not controlled, and there is a problem of low productivity per unit volume of the reactor. Such polyketone particles in the form of amorphous slurry are attached to the reactor surface, the stirring device and the conveying piping, causing fouling problems in the mass production process.

또한, 종래의 폴리케톤 제조 방법은 설폰산(sulfonic acid) 등의 첨가제를 직접적으로 사용하지 않고서는 활성도를 산업적 유용성이 발현되는 수준으로 높이기 어려우나, 강산성 첨가제의 사용 시 파울링이 발생하기 쉬운 문제점이 있어 대량 생산 공정에 적용 하기에 어려움이 있다.In addition, the conventional polyketone manufacturing method is difficult to increase the activity to the level of industrial usefulness without using additives such as sulfonic acid (sulfonic acid) directly, but the problem that fouling occurs easily when using a strong acid additive There is a difficulty in applying to the mass production process.

따라서, 입자 모양을 조절하는 것이 가능하고, 중합 반응 중 발생하는 파울링 현상을 방지하면서도 동시에 반응 활성을 산업적으로 유용한 수준으로 증대시킬 수 있는 폴리케톤의 제조 방법에 대한 개발 요구가 증가하고 있다.Therefore, there is an increasing demand for a method for producing polyketone, which is capable of controlling particle shape and preventing fouling occurring during a polymerization reaction and at the same time increasing reaction activity to an industrially useful level.

본 발명의 하나의 목적은 최종적으로 제조되는 폴리케톤의 모양 및 크기를 균일하게 조절할 수 있으며, 이를 통해 겉보기 밀도를 향상시키고, 공정 중 파울링 현상을 방지할 수 있고, 중합반응의 안정성 및 활성도를 향상시킬 수 있는 촉매 조성물을 제공하는 것이다.One object of the present invention is to uniformly control the shape and size of the finally produced polyketone, thereby improving the apparent density, to prevent fouling during the process, and to improve the stability and activity of the polymerization reaction It is to provide a catalyst composition which can be improved.

본 발명은 다른목적은 카르복시산으로 치환된 오늄염(onium salt) 화합물을 첨가제로 사용하여 폴리케톤 제조에 고활성을 보이면서도 파울링을 방지할 수 있는 팔라듐 혼합 촉매 시스템을 제공하는 것이다.Another object of the present invention is to provide a palladium mixed catalyst system capable of preventing fouling while showing high activity in polyketone production by using an onium salt compound substituted with carboxylic acid as an additive.

본 발명의 또 다른 목적은, 전술한 촉매 조성물, 팔라듐 혼합 촉매 시스템을 이용하여 파울링을 방지할 수 있고, 시드 투입의 생략이 가능하며, 중합 반응 시 안정성 및 활성도가 우수한 폴리케톤 화합물 제조 방법 및 이로부터 제조된 겉보기 밀도가 높은 폴리케톤 중합체를 제공하는 것이다.Still another object of the present invention is to prevent fouling by using the catalyst composition and the palladium mixed catalyst system described above, omission of seed can be omitted, and a method for producing a polyketone compound having excellent stability and activity during a polymerization reaction, and It is to provide a polyketone polymer of apparent high density prepared therefrom.

본 발명의 상기 및 기타의 목적들은 하기 설명되는 본 발명에 의하여 모두 달성될 수 있다.The above and other objects of the present invention can be achieved by the present invention described below.

본 발명의 일 구현예는 술폰산기로 표면개질된 담체 또는 카르복시산기를 포함하는 탄소수 5 내지 40의 오늄염(onium salt) 화합물; 및 팔라듐계 촉매; 를 포함하는 폴리케톤 화합물 제조용 촉매 조성물에 관한 것이다. One embodiment of the present invention is an onium salt compound having 5 to 40 carbon atoms containing a carrier or a carboxylic acid surface-modified sulfonic acid group; And palladium-based catalysts; It relates to a catalyst composition for producing a polyketone compound comprising a.

본 발명의 다른 구현예는 전술한 폴리케톤 화합물 제조용 촉매 조성물을 포함하고, 반응물로 올레핀 및 일산화탄소를 이용하는 폴리케톤 화합물 제조용 팔라듐 혼합 촉매 시스템에 관한 것이다. Another embodiment of the present invention relates to a palladium mixed catalyst system for producing a polyketone compound including the above-described catalyst composition for producing a polyketone compound and using olefin and carbon monoxide as reactants.

본 발명의 또 다른 구현예는 폴리케톤 화합물 제조용 촉매 조성물을 용매에 분산시키고, 상기 분산된 촉매 조성물에 올레핀 및 일산화탄소를 가하여 중합시키는 단계를 포함하는 폴리케톤 제조 방법에 관한 것이다.Another embodiment of the present invention relates to a polyketone production method comprising the step of dispersing a catalyst composition for preparing a polyketone compound in a solvent and adding olefin and carbon monoxide to the dispersed catalyst composition.

본 발명의 또 다른 구현예는 폴리케톤 제조 방법에 의해 형성되고, 겉보기밀도가 0.1 내지 0.5 g/ml인 폴리케톤 중합체에 관한 것이다.Another embodiment of the present invention relates to a polyketone polymer formed by a polyketone production method and having an apparent density of 0.1 to 0.5 g / ml.

본 발명은 폴리케톤 제조에 고활성을 보이면서도 파울링을 방지할 수 있는 촉매 조성물 및 이를 포함하는 팔라듐 혼합 촉매 시스템을 제공할 수 있으며, 상기 혼합 촉매 시스템을 이용하여 파울링을 방지할 수 있고, 폴리케톤의 모양 및 크기를 조절할 수 있으며, 시드 투입의 생략이 가능하며, 중합 반응 시 안정성 및 활성도가 우수한 폴리케톤 화합물 제조 방법 및 이로부터 제조된 겉보기 밀도가 높은 폴리케톤 중합체를 제공할 수 있다.The present invention can provide a catalyst composition capable of preventing fouling while showing high activity in polyketone production, and a palladium mixed catalyst system including the same, and can prevent fouling using the mixed catalyst system, It is possible to control the shape and size of the polyketone, omission of seed input, it is possible to provide a method for producing a polyketone compound having excellent stability and activity during the polymerization reaction and the apparent high density polyketone polymer prepared therefrom.

도 1은 제조예 1에서 제조된 술폰산기로 표면개질된 담체의 SEM 사진이다. 1 is a SEM photograph of a carrier surface-modified with a sulfonic acid group prepared in Preparation Example 1.

도 2는 실시예 1의 중합반응 수행한 후 수거된 제조예 1의 술폰산기로 표면개질된 담체의 SEM 사진이다.FIG. 2 is a SEM photograph of a carrier surface-modified with the sulfonic acid group of Preparation Example 1, which was collected after the polymerization reaction of Example 1.

도 3은 제조예 2에서 제조된 술폰산기로 표면개질된 담체의 전자현미경 사진이다.3 is an electron micrograph of the carrier surface-modified with the sulfonic acid group prepared in Preparation Example 2.

도 4는 제조예 2에서 제조된 술폰산기로 표면개질된 담체를 실시예 3의 폴리케톤 제조에 적용하기 전(a)과 후(b)를 비교한 SEM 사진이다. 4 is a SEM photograph comparing (a) and (b) before (a) and after applying a carrier modified with a sulfonic acid group prepared in Preparation Example 2 to prepare a polyketone of Example 3.

도 5는 실시예 1에서 제조된 폴리케톤의 사진이다.5 is a photograph of the polyketone prepared in Example 1.

도 6은 실시예 3에서 제조된 폴리케톤의 사진이다.6 is a photograph of the polyketone prepared in Example 3.

도 7은 실시예 4에서 제조된 폴리케톤의 사진이다.7 is a photograph of the polyketone prepared in Example 4.

도 8은 비교예 2에서 제조된 폴리케톤의 사진이다.8 is a photograph of the polyketone prepared in Comparative Example 2.

도 9는 비교예 4에서 제조된 폴리케톤의 사진이다.9 is a photograph of the polyketone prepared in Comparative Example 4.

도 10은 본 발명의 제1구체예의 술폰산기로 표면개질된 담체(100)를 나타낸 것이다.10 shows a carrier 100 surface-modified with a sulfonic acid group of the first embodiment of the present invention.

도 11은 본 발명의 제2구체예의 술폰산기로 표면개질된 담체(200)를 나타낸 것이다.11 shows a carrier 200 surface-modified with a sulfonic acid group of the second embodiment of the present invention.

촉매 조성물Catalyst composition

본 발명의 일 구현예는 술폰산기로 표면개질된 담체 또는 카르복시산기를 포함하는 탄소수 5 내지 40의 오늄염(onium salt) 화합물; 및 팔라듐계 촉매; 를 포함하는 폴리케톤 화합물 제조용 촉매 조성물에 관한 것이다. One embodiment of the present invention is an onium salt compound having 5 to 40 carbon atoms containing a carrier or a carboxylic acid surface-modified sulfonic acid group; And palladium-based catalysts; It relates to a catalyst composition for producing a polyketone compound comprising a.

이를 통해, 본 발명은 폴리케톤 제조에 고활성을 보이면서도 파울링을 방지할 수 있는 촉매 조성물 및 이를 포함하는 팔라듐 혼합 촉매 시스템을 제공할 수 있으며, 상기 혼합 촉매 시스템을 이용하여 파울링을 방지할 수 있고, 시드 투입의 생략이 가능하며, 중합 반응 시 안정성 및 활성도가 우수한 폴리케톤 화합물 제조 방법 및 이로부터 제조된 겉보기 밀도가 높은 폴리케톤 중합체를 제공할 수 있다.Through this, the present invention can provide a catalyst composition and a palladium mixed catalyst system including the same, which exhibits high activity in polyketone production and can prevent fouling, and prevents fouling by using the mixed catalyst system. And it is possible to omit the seed input, it is possible to provide a method for producing a polyketone compound excellent in stability and activity during the polymerization reaction and the apparent high density polyketone polymer prepared therefrom.

특히, 본 발명의 폴리케톤 화합물 제조용 촉매 조성물 및 이를 이용한 팔라듐 혼합 촉매 시스템은 종래의 폴리케톤 제조용 촉매 시스템에서 발생하는 파울링을 방지하는 동시에 반응 활성을 우수한 수준으로 높일 수 있으며, 별도의 시드를 첨가하지 않는 시드 비투입형 방법으로, 겉보기 밀도가 우수한 폴리케톤 중합체를 제조할 수 있다.In particular, the catalyst composition for producing a polyketone compound of the present invention and a palladium mixed catalyst system using the same can prevent fouling generated in the conventional catalyst system for producing polyketone and at the same time increase the reaction activity to an excellent level, and add a separate seed. In a seed non-injection method which does not, a polyketone polymer having excellent apparent density can be prepared.

(( 술폰산기로Sulfonic acid group 표면개질된Surface modified 담체carrier ))

상기 술폰산기로 표면개질된 담체는 팔라듐계 촉매에 대한 헤테로(hetero) 물질로서 포함된다. 본 명세서에서 '헤테로(hetero) 물질'은 촉매 조성물 내에 포함되는 성분으로 팔라듐계 촉매와 혼합된 상태로서 포함되는 물질을 의미한다. The carrier surface-modified with the sulfonic acid group is included as a hetero material for a palladium-based catalyst. As used herein, the term “hetero material” refers to a material included as a component included in a catalyst composition as a mixture with a palladium-based catalyst.

이러한 경우, 본 발명의 술폰산기로 표면개질된 담체; 및 팔라듐계 촉매;가 혼합된 형태의 촉매 조성물은 예를 들면, 술폰산기로 표면개질된 담체 상에 팔라듐계 촉매가 담지된 형태의 촉매와는 구분되는 상태를 갖는 것으로, 폴리케톤 중합 공정 등에 적용 시 최종적으로 제조되는 폴리케톤의 모양 및 크기를 균일하게 조절할 수 있으며, 이를 통해 폴리케톤의 겉보기 밀도를 향상시키고, 공정 중 파울링 현상을 방지하며, 중합반응의 안정성 및 활성도를 향상시키는 효과를 구현할 수 있다. In this case, the surface-modified carrier of the sulfonic acid group of the present invention; And a palladium-based catalyst; the catalyst composition in a mixed form has, for example, a state different from a catalyst in which a palladium-based catalyst is supported on a surface modified with a sulfonic acid group, and is applied to a polyketone polymerization process. The shape and size of the final polyketone can be uniformly controlled, thereby improving the apparent density of the polyketone, preventing fouling during the process, and improving the stability and activity of the polymerization reaction. have.

상기 촉매 조성물 중 술폰산기로 표면개질된 담체와 상기 팔라듐계 촉매의 당량비는 1:0.1 내지 1:10, 구체적으로 1:0.1 내지 1:2일 수 있다. 더욱 구체적으로, 당량비는 1:0.1 내지 1:1.2일 수 있다. 상기 범위에서 촉매 조성물을 이용한 폴리케톤 중합 시 파울링이 일어나지 않으면서도 더욱 높은 촉매 활성도 및 높은 폴리케톤 고분자의 겉보기 밀도를 얻을 수 있다. The equivalent ratio of the surface-modified carrier and the palladium-based catalyst in the catalyst composition may be 1: 0.1 to 1:10, specifically 1: 0.1 to 1: 2. More specifically, the equivalent ratio may be 1: 0.1 to 1: 1.2. It is possible to obtain higher catalyst activity and apparent density of a high polyketone polymer without fouling during polyketone polymerization using the catalyst composition in the above range.

상기 촉매 조성물 중 술폰산기로 표면개질된 담체와 상기 팔라듐계 촉매는 용매에 분산된 형태로 포함될 수 있다. 구체적으로, 상기 용매는 알코올계 용매, 더욱 구체적으로는 탄소수 1 내지 20의 알콜 화합물, 예를 들면 메탄올을 사용할 수 있다. 이러한 촉매 조성물을 폴리케톤 중합에 적용하는 경우 반응 활성을 더욱 향상시킬 수 있으며, 끓는점이 낮아 후처리 공정에 유리할 수 있다.The carrier surface-modified with the sulfonic acid group in the catalyst composition and the palladium-based catalyst may be included in a dispersed form in a solvent. Specifically, the solvent may be an alcohol solvent, more specifically an alcohol compound having 1 to 20 carbon atoms, for example methanol. When the catalyst composition is applied to polyketone polymerization, the reaction activity may be further improved, and the boiling point may be advantageous for the post-treatment process.

상기 술폰산기로 표면개질된 담체는 중합되는 폴리케톤의 모양 및 크기를 균일하게 제어할 수 있으며, 중합반응 시 파울링을 방지하고, 형성되는 폴리케톤 입자의 겉보기 밀도를 더욱 향상시키는 역할을 한다.The surface-modified carrier with the sulfonic acid group can uniformly control the shape and size of the polyketone to be polymerized, prevent fouling during the polymerization reaction, and serve to further improve the apparent density of the polyketone particles formed.

특히, 상기 술폰산기로 표면개질된 담체의 술폰산기는 중합반응 중 팔라듐계 촉매와 상호적으로 작용하여, 파울링을 더욱 효과적으로 방지하고, 높은 겉보기 밀도를 갖는 파우더 형태의 폴리케톤을 형성하면서도 팔라듐계 촉매의 활성에는 악영향을 미치지 않으며, 높은 촉매 활성도를 유지하는 효과가 우수하다.In particular, the sulfonic acid group of the carrier surface-modified with the sulfonic acid group interacts with the palladium-based catalyst during the polymerization reaction to more effectively prevent fouling, and to form a polyketone in powder form having a high apparent density, There is no adverse effect on the activity, and the effect of maintaining high catalytic activity is excellent.

구체적으로, 상기 술폰산기로 표면개질된 담체는 하기 화학식 1-1 내지 1-3 중 어느 하나로 표시되는 작용기가 담체 표면에 결합된 구조를 포함할 수 있다.Specifically, the carrier surface-modified by the sulfonic acid group may include a structure in which a functional group represented by any one of the following Formulas 1-1 to 1-3 is bonded to the surface of the carrier.

[화학식 1-1][Formula 1-1]

*-SO3H* -SO 3 H

상기 화학식 1-1에서, *는 담체 표면과 결합되는 부분을 의미한다.In Chemical Formula 1-1, * means a portion bonded to the carrier surface.

[화학식 1-2][Formula 1-2]

Figure PCTKR2017009060-appb-I000001
Figure PCTKR2017009060-appb-I000001

상기 화학식 1-2에서, R21 내지 R26는 각각 독립적으로 수소 또는 C1~C20의 알킬이고; *는 담체 표면과 결합되는 부분을 의미한다.In Formula 1-2, R 21 to R 26 are each independently hydrogen or alkyl of C1 to C20; * Means the part bonded to the surface of the carrier.

[화학식 1-3][Formula 1-3]

Figure PCTKR2017009060-appb-I000002
Figure PCTKR2017009060-appb-I000002

상기 화학식 1-3에서, R31 내지 R34는 각각 독립적으로 수소 또는 C1~C20의 알킬이고; *는 담체 표면과 결합되는 부분을 의미한다.In Formula 1-3, R 31 to R 34 are each independently hydrogen or alkyl of C1 to C20; * Denotes the part that is bonded to the carrier surface. it means.

구체적으로, 상기 화학식 1-1 내지 1-3에서 *는 담체의 표면과 연결되어 C-C 결합 또는 Si-C 결합을 이루는 결합부위일 수 있다. 이러한 경우, 담체와 상기 화학식 1-1 내지 1-3 중 어느 하나로 표시되는 작용기는 결합력이 우수한 C-C 결합 또는 Si-C 결합으로 연결되어, 안정성이 높고 담체에 대한 고정력이 향상될 수 있다.Specifically, * in Chemical Formulas 1-1 to 1-3 may be a bonding site connected to the surface of the carrier to form a C-C bond or a Si-C bond. In this case, the carrier and the functional group represented by any one of Formulas 1-1 to 1-3 may be linked to a C-C bond or Si-C bond having excellent binding strength, and thus may have high stability and improved fixing force to the carrier.

상기 담체는 기공을 포함하는 다공성 입자로서, 중합 반응 중 폴리케톤의 표면적, 기공반지름, 기공, 부피 등을 조절할 수 있다.The carrier is a porous particle containing pores, it is possible to control the surface area, pore radius, pore, volume, etc. of the polyketone during the polymerization reaction.

상기 담체는 실리카, 제올라이트, 흑연, 카본블랙, 그래핀, 탄소나노튜브, 활성탄, 폴리스타이렌, 미세 다공성 유기 네트워크 중합체(microporous organic network), 금속유기구조체(MOF), 제올라이트유사구조체(ZIF), 유기골격구조체(COF) 및 셀룰로스를 포함한 바이오폴리머(biopolymer) 중 1 종 이상을 포함할 수 있다. 이러한 경우, 중합 반응 중 폴리케톤의 모양 및 크기를 균일하게 제어하면서도 파울링을 방지하는 효과가 더욱 향상될 수 있으며, 촉매 조성물 및 이로부터 제조된 폴리케톤의 취급성이 우수하고, 후처리 공정에 더욱 유리한 특성을 가질 수 있다.The carrier may be silica, zeolite, graphite, carbon black, graphene, carbon nanotube, activated carbon, polystyrene, microporous organic network, metal organic structure (MOF), zeolite-like structure (ZIF), organic skeleton It may comprise one or more of a biopolymer including a structure (COF) and cellulose. In this case, the effect of preventing fouling can be further improved while uniformly controlling the shape and size of the polyketone during the polymerization reaction, and excellent handling properties of the catalyst composition and the polyketone prepared therefrom, It may have more advantageous properties.

구체적으로, 상기 담체는 실리카, 제올라이트유사구조체, 폴리스타이렌, 미세 다공성 유기 네트워크 중합체(microporous organic network) 중 1종 이상을 포함할 수 있다. 이러한 경우, 폴리케톤의 모양 및 크기를 제어하면서도 파울링을 방지하는 효과가 더욱 향상될 수 있으며, 상업적 유용성이 더욱 증대될 수 있다.Specifically, the carrier may include one or more of silica, zeolite-like structures, polystyrene, and microporous organic network polymers. In this case, the effect of preventing fouling can be further improved while controlling the shape and size of the polyketone, and commercial usability can be further increased.

상기 담체로 미세 다공성 유기 네트워크 중합체(microporous organic network)를 사용하는 경우, 이의 종류는 특별히 제한되지 않는다. 예를 들면, 말단에 2개 이상의 삼중결합을 포함하는 화합물 및/또는 말단에 이탈기(leaving group)를 포함하는 화합물을 이용한 소노가시라 커플링 반응, 스즈키 커플링 반응 또는 이외의 공지된 크로스 커플링 반응에 의해 형성되는 유기 네트워크 중합체일 수 있다.When using a microporous organic network polymer (microporous organic network) as the carrier, the kind thereof is not particularly limited. For example, Sonogashira coupling reaction, Suzuki coupling reaction or other known cross-coupling using a compound comprising two or more triple bonds at the end and / or a compound comprising a leaving group at the end. It may be an organic network polymer formed by the reaction.

상기 이탈기는 소노가시라 커플링 반응, 스즈키 커플링 반응 또는 이외의 공지된 크로스 커플링 반응에 이용되는 것을 사용할 수 있으며, 이에 제한되지 않는다. 구체적으로, 상기 이탈기(X)는 할로겐기(halide), 토실레이트(tosylate), 트리플레이트(triflate), 메실레이트(mesylate), 보로닉산(boronic acid), 보로닉 에스테르, -N2+X- 등을 포함하는 커플링 반응에 사용가능한 리빙 그룹일 수 있다. 예를 들면, 상기 이탈기를 포함하는 화합물은 다이니트로겐 화합물(R-N2+), 디알킬에테르 화합물(R-OR2 +), 트리플레이트 화합물(R-OSO2RF), 토실레이트 화합물(R-OTf), 할로겐화물(R-Cl, R-Br, R-I, R-F), 메실레이트 화합물(R-OMs), 니트레이트 화합물(R-ONO2), 포스페이트 화합물(R-OPO(OH)2), 티오에테르 화합물(R-SR2 +), 카복실레이트 화합물(R-OCOR)일 수 있고, 또한 2 이상의 이탈기를 포함하는 화합물로 R-N2X, R-OSO2R, R-OSO2F, SO2-R, SOR, R-SR, IPhX, IROTf, I(OH)OTs, RCOCl, R-SO2-Cl, R-N2+X-, R-OSO2CF3, R-OSO2-Rf, R-OSO2CH3, Ar-Ar-I+, R-OPO(OR)2, PF6-, R-B(OR)2, R2N-H, R-X, RCO(SEt), RCO(SEt)Ar-SMe, RC≡CH, Ar-N2X, R(C=O)R2, R-HC=O, R-HC=O 등일 수 있다.The leaving group may be used in the Sonogashira coupling reaction, Suzuki coupling reaction or other known cross coupling reaction, but is not limited thereto. Specifically, the leaving group (X) is halogen, tosylate, triflate, mesylate, mesylate, boronic acid, boronic ester, -N 2 + X - may be a living group available for the coupling reaction, or the like. For example, the compound including the leaving group may be a dinitrogen compound (RN 2+ ), a dialkyl ether compound (R-OR 2 + ), a triflate compound (R-OSO 2 R F ), a tosylate compound (R -OTf), halides (R-Cl, R-Br, RI, RF), mesylate compounds (R-OMs), nitrate compounds (R-ONO 2 ), phosphate compounds (R-OPO (OH) 2 ) , A thioether compound (R-SR 2 + ), a carboxylate compound (R-OCOR), and also a compound containing two or more leaving groups, RN 2 X, R-OSO 2 R, R-OSO 2 F, SO 2 -R, SOR, R-SR , IPhX, IROTf, I (OH) OTs, RCOCl, R-SO 2 -Cl, RN 2+ X -, R-OSO 2 CF 3, R-OSO 2 -Rf, R -OSO 2 CH 3 , Ar-Ar-I + , R-OPO (OR) 2 , PF 6- , RB (OR) 2 , R 2 NH, RX, RCO (SEt), RCO (SEt) Ar-SMe, RC≡CH, Ar—N 2 X, R (C═O) R 2 , R-HC═O, R-HC═O and the like.

상기 Rf는 perfluoroalkyl, Tf는 triflate, Ms는 mesylate, X는 할로겐, R은 치환 또는 비치환된 탄소수 1 내지 20의 탄화수소, Ar은 탄소수 6 내지 20의 방향족 탄화수소이다.Rf is perfluoroalkyl, Tf is triflate, Ms is mesylate, X is halogen, R is substituted or unsubstituted hydrocarbon having 1 to 20 carbon atoms, Ar is aromatic hydrocarbon having 6 to 20 carbon atoms.

일 구체예에서, 이탈기(leaving group)를 포함하는 화합물은 하기 화학식 A로 표시되는 화합물일 수 있다.In one embodiment, the compound including a leaving group may be a compound represented by the following formula (A).

[화학식 A][Formula A]

(X-R10)p(Z)(XR 10 ) p (Z)

상기 화학식 A에서, R10은 탄소수 1 내지 20의 알킬렌기 또는 탄소수 1 내지 20의 아릴렌기이고, X는 각각 독립적으로 에타인기(ethyne), 할로겐기, 보론산기, 보론산 에스테르기, 트리플레이트기이고, Z는 탄소 원자, 질소 원자 또는 탄소수 3 내지 10의 탄화수소이고, p는 2 내지 6이다.In Formula A, R 10 is an alkylene group having 1 to 20 carbon atoms or an arylene group having 1 to 20 carbon atoms, and each X is independently an ethyne group, a halogen group, a boronic acid group, a boronic acid ester group, and a triflate group. Z is a carbon atom, a nitrogen atom or a hydrocarbon having 3 to 10 carbon atoms, and p is 2 to 6 carbon atoms.

예를 들어, 각각 하기 화학식 A1 내지 A4의 골격 구조를 포함하는 형태의 화합물일 수 있다.For example, the compounds may be in the form of a skeleton structure of each of the formulas A1 to A4.

[화학식 A1][Formula A1]

Figure PCTKR2017009060-appb-I000003
Figure PCTKR2017009060-appb-I000003

[화학식 A2][Formula A2]

Figure PCTKR2017009060-appb-I000004
Figure PCTKR2017009060-appb-I000004

[화학식 A3][Formula A3]

Figure PCTKR2017009060-appb-I000005
Figure PCTKR2017009060-appb-I000005

[화학식 A4][Formula A4]

Figure PCTKR2017009060-appb-I000006
Figure PCTKR2017009060-appb-I000006

상기 화학식 A1 내지 A4에서, X는 각각 독립적으로 에타인기(ethyne), 할로겐기, 보론산기, 보론산 에스테르기, 트리플레이트기이고, Z는 탄소 원자, 질소 원자 또는 탄소수 3 내지 10의 탄화수소이다. 이때, 탄소수 3 내지 10의 탄화수소는 고리형 탄화수소 또는 입체 구조의 탄화수소일 수 있다. 예를 들면 실시예 A4에서 Z는 4가 연결된 아다만탄 구조일 수 있다.In Formulas A1 to A4, each X is independently an ethyne group, a halogen group, a boronic acid group, a boronic acid ester group, a triflate group, and Z is a carbon atom, a nitrogen atom, or a hydrocarbon having 3 to 10 carbon atoms. In this case, the hydrocarbon having 3 to 10 carbon atoms may be a cyclic hydrocarbon or a hydrocarbon having a three-dimensional structure. For example, in Example A4, Z may be an adamantane structure to which 4 is linked.

또한, 예를 들면 상기 화학식 A1 및 A2의 화합물을 반응물로 사용하는 경우 원료의 수급이 용이하고, 단가가 낮아, 스케일이 큰 대량생산 공정에 적용할 경우 경제성을 향상시킬 수 있다.In addition, for example, when the compounds of Formulas A1 and A2 are used as reactants, supply and demand of raw materials is easy, and the unit cost is low, and when applied to a large scale mass production process, economical efficiency may be improved.

구체적으로, 담체는 평균입경이 0.01 ㎛ 내지 5 ㎛ 일 수 있다. 더욱 구체적으로, 0.05 ㎛ 내지 2 ㎛, 0.45 ㎛ 내지 1.8 ㎛ 일 수 있다. 상기 범위 내에서, 폴리케톤의 모양 및 크기를 더욱 균일하게 제어하고, 겉보기 밀도를 향상시킬 수 있다. 담체의 평균입경은 예를 들면, 원하는 폴리케톤 입자의 모양 및 크기에 따라 조절될 수 있다.Specifically, the carrier may have an average particle diameter of 0.01 μm to 5 μm. More specifically, it may be 0.05 μm to 2 μm, 0.45 μm to 1.8 μm. Within this range, the shape and size of the polyketone can be more uniformly controlled and the apparent density can be improved. The average particle diameter of the carrier can be adjusted according to, for example, the shape and size of the desired polyketone particles.

구체적으로, 담체는 표면적이 5 m2/g 내지 2000m2/g일 수 있다. 더욱 구체적으로, 20 m2/g 내지 1800m2/g, 30 m2/g 내지 1700m2/g 또는 30 m2/g 내지 900m2/g일 수 있다. 상기 범위 내에서, 폴리케톤의 모양 및 크기를 더욱 균일하게 제어하고, 겉보기 밀도를 향상시킬 수 있다. 담체의 표면적은 예를 들면, 원하는 폴리케톤 입자의 모양 및 크기에 따라 조절될 수 있다.Specifically, the carrier may be a surface area of 5 m 2 / g to 2000m 2 / g. More specifically, it may be 20 m 2 / g to 1800m 2 / g, 30 m 2 / g to 1700m 2 / g or 30 m 2 / g to 900m 2 / g. Within this range, the shape and size of the polyketone can be more uniformly controlled and the apparent density can be improved. The surface area of the carrier can be adjusted according to, for example, the shape and size of the desired polyketone particles.

구체적으로, 담체는 평균 기공 반지름이 0.1 nm 내지 25 nm 일 수 있다. 더욱 구체적으로, 0.5 nm 내지 10 nm, 또는 1 nm 내지 6 nm 일 수 있다. 상기 범위 내에서, 폴리케톤의 모양 및 크기를 더욱 균일하게 제어하고, 겉보기 밀도를 향상시킬 수 있다. 담체의 평균 기공 반지름은 예를 들면, 원하는 폴리케톤 입자의 모양 및 크기에 따라 조절될 수 있다.Specifically, the carrier may have an average pore radius of 0.1 nm to 25 nm. More specifically, it may be 0.5 nm to 10 nm, or 1 nm to 6 nm. Within this range, the shape and size of the polyketone can be more uniformly controlled and the apparent density can be improved. The average pore radius of the carrier can be adjusted, for example, according to the shape and size of the desired polyketone particles.

구체적으로, 담체는 기공 부피가 0.01 mL/g 내지 1.0 mL/g일 수 있다. 더욱 구체적으로, 0.02 mL/g 내지 0.7 mL/g, 또는 0.04 mL/g 내지 0.5 mL/g 일 수 있다. 상기 범위 내에서, 폴리케톤의 모양 및 크기를 더욱 균일하게 제어하고, 겉보기 밀도를 향상시킬 수 있다. 담체의 평균 기공 부피는 예를 들면, 원하는 폴리케톤 입자의 모양 및 크기에 따라 조절될 수 있다.Specifically, the carrier may have a pore volume of 0.01 mL / g to 1.0 mL / g. More specifically, it may be 0.02 mL / g to 0.7 mL / g, or 0.04 mL / g to 0.5 mL / g. Within this range, the shape and size of the polyketone can be more uniformly controlled and the apparent density can be improved. The average pore volume of the carrier can be adjusted, for example, according to the shape and size of the desired polyketone particles.

구체적으로, 담체는 구조 내에 방향족 고리를 포함할 수 있다. 이러한 경우, 담체의 안정성이 우수하며 술폰산기로 표면을 개질할 경우 우수한 표면개질 효율을 구현할 수 있다.In particular, the carrier may comprise an aromatic ring in the structure. In this case, the stability of the carrier is excellent, and when the surface is modified with sulfonic acid, it is possible to realize excellent surface modification efficiency.

제1구체예에서, 술폰산기로 표면개질된 담체는 하기 화학식 1-4로 표시되는 반복단위를 갖는 미세 다공성 유기 네트워크 중합체(microporous organic network)를 포함하는 중공구조체일 수 있다.In a first embodiment, the carrier surface-modified with a sulfonic acid group may be a hollow structure including a microporous organic network polymer having a repeating unit represented by the following Chemical Formula 1-4.

[화학식 1-4][Formula 1-4]

Figure PCTKR2017009060-appb-I000007
Figure PCTKR2017009060-appb-I000007

상기 화학식 1-4에서, A는 원자의 연결부위이다.In Formula 1-4, A is a linking portion of an atom.

상기 제1구체예의 술폰산기로 표면개질된 담체(100)를 도 10에 예시적으로 나타내었다. 도 10을 참고하면, 제1구체예의 술폰산기로 표면개질된 담체(100)는 내부(102)가 비어있는 중공구조(hollow)로 이루어진 중공구조체(101)이고, 상기 중공구조체(101)는 상기 화학식 1-4로 표시되는 반복단위를 갖는 미세 다공성 유기 네트워크 중합체(microporous organic network)로 형성될 수 있다. 예를 들면, 상기 중공구조체(101)는 상기 화학식 1-4로 표시되는 하나의 반복단위의 A가 화학식 1-4로 표시되는 다른 반복단위의 A와 단일결합으로 연결되어 유기 네트워크를 형성하며, 내부에 미세 기공(microporous)을 포함하게 된다.The carrier 100 surface-modified with the sulfonic acid group of the first embodiment is exemplarily illustrated in FIG. 10. Referring to FIG. 10, the carrier 100 surface-modified with the sulfonic acid group of the first embodiment is a hollow structure 101 formed of a hollow structure in which the interior 102 is empty, and the hollow structure 101 is represented by the above formula. It may be formed of a microporous organic network polymer having a repeating unit represented by 1-4. For example, the hollow structure 101 is connected to A of one repeating unit represented by Formula 1-4 with A of another repeating unit represented by Formula 1-4 in a single bond to form an organic network. It contains microporous inside.

또한, 상기 도 10의 중공구조체(101)는 상기 화학식 1-4로 표시되는 반복단위를 갖는 미세 다공성 유기 네트워크 중합체가 중공구조를 갖도록 하기 위한 템플릿(template)으로 제올라이트유사구조체 등을 이용할 수 있다. 이러한 경우, 술폰산기로 표면개질된 담체(100)는 미세 다공성 유기 네트워크 중합체 및 제올라이트유사구조체를 담체로서 포함할 수 있다. 또한, 상기 템플릿으로 이용된 제올라이트유사구조체는 에칭 과정 등을 통해 제거된 상태로 이용될 수도 있다.In addition, the hollow structure 101 of FIG. 10 may use a zeolite-like structure as a template for allowing the microporous organic network polymer having a repeating unit represented by Chemical Formula 1-4 to have a hollow structure. In this case, the carrier 100 surface-modified with sulfonic acid group may include a microporous organic network polymer and a zeolite-like structure as a carrier. In addition, the zeolite-like structure used as the template may be used in a state of being removed through an etching process.

상기 도 10에서, 중공구조체(101)의 구조는 표현상의 편의를 위해 구형상으로 표현되었으나, 중공구조를 포함하는 한 이의 형상은 별도로 제한되지 않으며, 예를 들면, 중공구조체(101)는 내부가 비어있는 다면체의 형상을 포함할 수 있다.In FIG. 10, the structure of the hollow structure 101 is represented by a spherical shape for convenience of expression, but the shape thereof is not limited as long as it includes the hollow structure. For example, the hollow structure 101 may have an internal structure. It may include the shape of an empty polyhedron.

제2구체예에서, 상기 술폰산기로 표면개질된 담체는 실리카 담체 및 상기 실리카 담체 표면에 형성된 하기 화학식 1-5로 표시되는 반복단위를 갖는 미세 다공성 유기 네트워크 중합체(microporous organic network)층을 포함하는 것일 수 있다.In a second embodiment, the carrier surface-modified by the sulfonic acid group includes a microporous organic network polymer layer having a silica carrier and a repeating unit represented by the following Chemical Formula 1-5 formed on the surface of the silica carrier. Can be.

[화학식 1-5][Formula 1-5]

Figure PCTKR2017009060-appb-I000008
Figure PCTKR2017009060-appb-I000008

상기 화학식 1-5에서, A'는 각각 독립적으로 담체와 결합되는 원자의 연결부위 또는 반복단위 간의 연결부위를 의미하고, 상기 A'중 적어도 하나 이상은 담체와 결합하는 원자의 연결부위이고, 적어도 하나 이상은 반복단위 간의 연결부위이다. In Formula 1-5, each A ′ independently represents a linking site or a linking site between repeating units of an atom to be bonded to a carrier, and at least one of A ′ is a linking site of atoms to be bonded to a carrier, and at least At least one is the link between repeat units.

상기 제2구체예의 술폰산기로 표면개질된 담체(200)를 도 11에 나타내었다. 도 11을 참고하면, 제2구체예의 술폰산기로 표면개질된 담체(200)는 실리카 담체(202) 및 상기 실리카 담체 표면에 형성된 미세 다공성 유기 네트워크 중합체층(201)을 포함한다. 상기 미세 다공성 유기 네트워크 중합체층(201)은 상기 화학식 1-5로 표시되는 반복단위를 갖는 미세 다공성 유기 네트워크 중합체(microporous organic network)로 형성된 것이며, 상기 제2구체예의 술폰산기로 표면개질된 담체(200)는 미세 다공성 유기 네트워크(microporous organic network) 중합체층(201)의 내부가 실리카 담체(202)로 채워져 있는 형태일 수 있다. 예를 들면, 상기 미세 다공성 유기 네트워크 중합체층(201)은 화학식 1-5로 표시되는 반복단위를 갖는 중합체를 포함하며, 하나의 반복단위 중 적어도 하나의 A'가 인접한 반복단위의 A'와 단일결합으로 연결되어 유기 네트워크를 형성하고, 적어도 하나의 A'는 실리카 담체(202)와 Si-C 결합을 이룬다. 11 shows a carrier 200 surface-modified with the sulfonic acid group of the second embodiment. Referring to FIG. 11, the carrier 200 surface-modified with the sulfonic acid group of the second embodiment includes a silica carrier 202 and a microporous organic network polymer layer 201 formed on the surface of the silica carrier. The microporous organic network polymer layer 201 is formed of a microporous organic network polymer having a repeating unit represented by Chemical Formula 1-5, and a carrier 200 surface-modified with the sulfonic acid group of the second embodiment. ) May be a form in which the inside of the microporous organic network polymer layer 201 is filled with the silica carrier 202. For example, the microporous organic network polymer layer 201 includes a polymer having a repeating unit represented by Formula 1-5, wherein at least one A 'of one repeating unit is single with A' of an adjacent repeating unit. Are bonded to form an organic network, and at least one A ′ forms an Si—C bond with the silica carrier 202.

또한, 상기 도 11의 미세 다공성 유기 네트워크 중합체층(201)은 실리카를 템플릿(template)으로 이용하여, 상기 화학식 1-5로 표시되는 반복단위를 갖는 미세 다공성 유기 네트워크 중합체층(201)이 실리카 담체(202)의 표면에 형성되도록 할 수 있다. 이러한 경우, 술폰산기로 표면개질된 담체(200)는 미세 다공성 유기 네트워크 중합체 및 실리카를 담체로서 포함할 수 있다.In addition, the microporous organic network polymer layer 201 of FIG. 11 uses silica as a template, and the microporous organic network polymer layer 201 having a repeating unit represented by Chemical Formula 1-5 is a silica carrier. It may be formed on the surface of the (202). In this case, the carrier 200 surface-modified with sulfonic acid groups may include a microporous organic network polymer and silica as a carrier.

상기 도 11에서, 실리카 담체(202)의 구조는 표현의 편의상 구형상의 구조체로 표현되었으나, 이의 형상은 별도로 제한되지 않으며, 예를 들면, 다면체의 형상을 포함할 수 있다. In FIG. 11, the structure of the silica carrier 202 is expressed as a spherical structure for convenience of expression, but the shape thereof is not limited thereto and may include, for example, a polyhedron shape.

제3구체예에서, 상기 술폰산기로 표면개질된 담체는 하기 화학식 1-6으로 표시되는 반복단위를 갖는 폴리스티렌 화합물을 포함하는 것일 수 있다.In a third embodiment, the carrier surface-modified by the sulfonic acid group may include a polystyrene compound having a repeating unit represented by the following Chemical Formula 1-6.

[화학식 1-6][Formula 1-6]

Figure PCTKR2017009060-appb-I000009
Figure PCTKR2017009060-appb-I000009

상기 화학식 1-6에서, R6는 술폰산기, 파라-톨루엔술폰산기 또는 벤젠술폰산기 이고, n은 10 내지 20,000이다.In Chemical Formula 1-6, R 6 is a sulfonic acid group, a para-toluenesulfonic acid group, or a benzene sulfonic acid group, and n is 10 to 20,000.

이러한 경우, 촉매 조성물은 최종적으로 제조되는 폴리케톤의 입자를 더욱 미세화하면서도, 겉보기 밀도 및 균일도를 향상시킬 수 있다.In such a case, the catalyst composition can further improve the apparent density and uniformity while further miniaturizing the particles of the finally produced polyketone.

또한, 상기 폴리스티렌 화합물은 상기 화학식 1-6의 반복단위를 포함하는 공중합체일 수 있다. 예를 들면, 폴리스티렌 화합물은 상기 화학식 1-6의 반복단위 및 디비닐벤젠의 공중합체일 수 있다.In addition, the polystyrene compound may be a copolymer including the repeating unit represented by Chemical Formula 1-6. For example, the polystyrene compound may be a copolymer of the repeating unit of Formula 1-6 and divinylbenzene.

제4구체예에서, 상기 술폰산기로 표면개질된 담체는 실리카 담체 및 전술한 화학식 1-2 내지 화학식 1-3 중 어느 하나로 표시되는 작용기가 Si-C 결합된 구조를 갖는 것일 수 있다. 이러한 경우, 촉매 조성물의 안정성이 더욱 향상되고 파울링을 방지하는 효과가 더욱 우수할 수 있다.In a fourth embodiment, the carrier surface-modified by the sulfonic acid group may have a structure in which a functional group represented by any one of the above-described formulas 1-2 and 1-3 is Si-C bonded. In this case, the stability of the catalyst composition may be further improved and the effect of preventing fouling may be better.

상기 술폰산기로 표면개질된 담체는 예를 들면 담체에 황산 혹은 클로로황산을 가하여 술폰산기로 표면개질된 담체를 제조될 수 있다. The carrier surface-modified by the sulfonic acid group may be prepared by adding sulfuric acid or chlorosulfuric acid to the carrier, for example, the surface-modified carrier.

술폰산기로 표면개질된 담체를 제조하는 것은 담체를 준비하는 단계 및 담체의 표면을 술폰화(sulfonation)하여 술폰산기로 표면개질하는 단계를 포함할 수 있다.Producing a carrier surface-modified with a sulfonic acid group may include preparing a carrier and sulfonating the surface of the carrier to surface-modify the sulfonic acid group.

상기 담체는 전술한 바와 같이 실리카, 제올라이트, 흑연, 카본블랙, 그래핀, 탄소나노튜브, 활성탄, 폴리스타이렌, 미세 다공성 유기 네트워크 중합체(microporous organic network), 금속유기구조체(MOF), 제올라이트유사구조체(ZIF), 유기골격구조체(COF) 및 셀룰로스를 포함한 바이오폴리머(biopolymer) 중 1 종 이상을 포함할 수 있다. 상기 담체는 시판제품을 이용하거나, 제조하여 사용할 수 있다. 이러한 경우, 중합 반응 중 폴리케톤의 모양 및 크기를 균일하게 제어하면서도 파울링을 방지하는 효과가 더욱 향상될 수 있으며, 촉매 조성물 및 이로부터 제조된 폴리케톤의 취급성이 더욱 향상될 수 있다.The carrier may be silica, zeolite, graphite, carbon black, graphene, carbon nanotube, activated carbon, polystyrene, microporous organic network, metal organic structure (MOF), zeolite-like structure (ZIF) as described above. ), Organic framework (COF) and may include one or more of the biopolymer (biopolymer) including cellulose. The carrier may be used or manufactured by using a commercially available product. In this case, the effect of preventing fouling can be further improved while uniformly controlling the shape and size of the polyketone during the polymerization reaction, and the handleability of the catalyst composition and the polyketone prepared therefrom can be further improved.

구체적으로, 상기 담체는 실리카, 제올라이트유사구조체, 폴리스타이렌, 미세 다공성 유기 네트워크 중합체(microporous organic network) 중 1종 이상을 포함할 수 있다. 이러한 경우, 폴리케톤의 모양 및 크기를 제어하면서도 파울링을 방지하는 효과가 더욱 향상될 수 있으며, 경제적인 효과도 더욱 우수하다.Specifically, the carrier may include one or more of silica, zeolite-like structures, polystyrene, and microporous organic network polymers. In this case, while controlling the shape and size of the polyketone, the effect of preventing fouling can be further improved, and the economic effect is also better.

구체적으로, 담체를 준비하는 단계는 담체를 제조한 후, 제조된 담체를 하기 화학식 5 또는 화학식 6으로 표시되는 화합물과 반응시키는 것을 포함할 수 있다. 이를 통해, 담체 표면에 방향족 고리를 포함하는 구조를 형성하여 담체가 술폰산기로 표면 개질되는 효율을 더욱 향상시키고, 술폰산기와 담체의 결합력을 더욱 높일 수 있다.Specifically, preparing the carrier may include reacting the prepared carrier with a compound represented by the following Formula 5 or 6 after preparing the carrier. Through this, by forming a structure containing an aromatic ring on the surface of the carrier to further improve the efficiency of the surface is modified to the sulfonic acid group, it is possible to further increase the binding strength of the sulfonic acid and the carrier.

[화학식 5][Formula 5]

Ar-X2 Ar-X 2

[화학식 6][Formula 6]

Ar-Mg-XAr-Mg-X

상기 화학식 5 내지 화학식 6에서, Ar은 벤질 또는 페닐, Mg는 마그네슘, X는 할로겐이다.In Formulas 5 to 6, Ar is benzyl or phenyl, Mg is magnesium, X is halogen.

구체적으로, 상기 화학식 5 내지 화학식 6에서 할로겐은 예를 들면, Cl, Br, F 또는 I 일 수 있고, 더욱 구체적으로는 I, Cl 또는 Br일 수 있다. 이러한 경우, 원료의 수급이 용이하여 경제적이며, 반응률이 더욱 향상될 수 있다.Specifically, the halogen in Formula 5 to Formula 6 may be, for example, Cl, Br, F or I, more specifically I, Cl or Br. In this case, supply and demand of the raw materials is easy and economical, the reaction rate can be further improved.

일 구체예에서, 담체를 제조하는 단계는 제올라이트유사구조체를 템플릿으로 tetra-(4-ethynylphenyl)-methane 및 상기 화학식 1-6의 화합물과 함께 Pd(PPh3)2Cl2 및 CuI 촉매 하에서 반응시키는 방법으로 담체를 제조할 수 있다. 이러한 경우 제조된 담체는 표면을 술폰화(sulfonation)하는 단계를 거쳐, 전술한 화학식 1-4로 표시되는 반복단위를 갖는 미세 다공성 유기 네트워크 중합체를 포함하는 중공구조체인 술폰산기로 표면개질된 담체를 제공할 수 있다.In one embodiment, the step of preparing a carrier is reacting a zeolite-like structure with tetra- (4-ethynylphenyl) -methane as a template and the compound of Formula 1-6 under Pd (PPh 3 ) 2 Cl 2 and CuI catalyst The carrier can be prepared by the method. In this case, the prepared carrier is subjected to sulfonation of a surface to provide a carrier modified with sulfonic acid, which is a hollow structure including a microporous organic network polymer having a repeating unit represented by Chemical Formula 1-4. can do.

다른 구체예에서, 담체를 제조하는 단계는 실리카를 템플릿으로 tetra-(4-ethynylphenyl)-methane 및 상기 화학식 1-6의 화합물과 함께 Pd(PPh3)2Cl2 및 CuI 촉매 하에서 반응시키는 방법으로 담체를 제조할 수 있다. 이러한 경우 제조되는 담체는 표면을 술폰화(sulfonation)하는 단계를 거쳐, 실리카 담체 및 상기 실리카 담체 표면에 형성된 전술한 화학식 1-5로 표시되는 반복단위를 갖는 미세 다공성 유기 네트워크 중합체층을 포함하는 술폰산기로 표면개질된 담체를 제공할 수 있다.In another embodiment, the preparing of the carrier may be performed by reacting silica with tetra- (4-ethynylphenyl) -methane as a template and the compound of Chemical Formula 1-6 under Pd (PPh 3 ) 2 Cl 2 and CuI catalyst. Carriers can be prepared. In this case, the carrier prepared is a sulfonic acid including a microporous organic network polymer layer having a silica carrier and a repeating unit represented by Formula 1-5 described above formed on the surface of the silica carrier through sulfonation of the surface. A surface modified carrier can be provided.

또 다른 구체예에서, 담체를 제조하는 단계는 탈수처리된 담체를 용매에 분산시킨 후 상기 화학식 5로 표시되는 화합물을 투입한 후 반응시켜, 담체 표면에 방향족 관능기를 결합시키는 것을 포함할 수 있다. 이러한 경우, 술폰화(sulfonation)하는 단계에서의 표면 개질 효율 및 담체 안정성이 더욱 향상될 수 있다.In another embodiment, the preparing of the carrier may include dispersing the dehydrated carrier in a solvent and then adding the compound represented by Chemical Formula 5 and reacting the same to bind an aromatic functional group to the surface of the carrier. In this case, the surface modification efficiency and carrier stability in the sulfonation step can be further improved.

구체적으로, 담체의 탈수처리는 가열로를 이용하여 600℃ 내지 900℃ 에서 질소 가스 또는 아르곤 가스를 공급하여 수행할 수 있다.Specifically, the dehydration treatment of the carrier may be performed by supplying nitrogen gas or argon gas at 600 ° C. to 900 ° C. using a heating furnace.

구체적으로, 탈수처리된 담체가 분산되는 용매는 에테르계 용매, 더욱 구체적으로 알킬에테르계 용매일 수 있고, 예를 들면, 디에틸에테르 용매일 수 있다. 이러한 경우, 분산능이 더욱 향상될 수 있다.Specifically, the solvent in which the dehydrated carrier is dispersed may be an ether solvent, more specifically an alkyl ether solvent, and may be, for example, a diethyl ether solvent. In this case, the dispersibility can be further improved.

예를 들면, 상기 담체가 실리카이고, 화학식 5에서 Ar이 벤질인 경우 제조되는 담체는 표면을 술폰화(sulfonation)하는 단계를 거쳐 실리카 담체와 상기 화학식 1-2로 표시된 작용기가 Si-C 결합된 구조를 갖는 술폰산기로 표면개질된 담체를 제공할 수 있다.For example, when the carrier is silica and Ar is benzyl in Chemical Formula 5, the carrier prepared is sulfonated on a surface thereof to which the silica carrier and the functional group represented by Chemical Formula 1-2 are bonded to Si-C. A carrier modified with a sulfonic acid group having a structure can be provided.

예를 들면, 상기 담체가 실리카이고, 화학식 5에서 Ar이 페닐인 경우 제조되는 담체는 표면을 술폰화(sulfonation)하는 단계를 거쳐 실리카 담체 및 상기 화학식 1-3으로 표시된 작용기가 Si-C 결합된 구조를 갖는 술폰산기로 표면개질된 담체를 제공할 수 있다.For example, when the carrier is silica and Ar is phenyl in Formula 5, the prepared carrier is sulfonated on the surface to which the silica carrier and the functional group represented by Formula 1-3 are bonded to Si-C. A carrier modified with a sulfonic acid group having a structure can be provided.

담체의 표면을 술폰화(sulfonation)하여 술폰산기로 표면개질하는 단계는 상기 준비된 담체에 황산 또는 클로로황산을 첨가하여 술폰화(sulfonation, 설포네이션)하는 것을 포함할 수 있다.Sulfonation of the surface of the carrier to surface-modify the sulfonic acid group may include sulfonation (sulfonation) by adding sulfuric acid or chlorosulfuric acid to the prepared carrier.

구체적으로, 술폰산기로 표면개질하는 단계는 상기 준비된 담체에 황산(95%) 또는 클로로황산을 처리하여 담체가 포함하는 구조 내 벤젠 고리에 설포네이션 반응을 유발시킬 수 있다. 이를 통해, 전술한 각각의 담체는 말단 벤젠고리에 술폰산기를 포함하는 구조의 관능기로 개질된다. In detail, the surface modification may be performed by treating sulfuric acid (95%) or chlorosulfuric acid on the prepared carrier to induce a sulfonation reaction on the benzene ring in the structure of the carrier. Through this, each carrier described above is modified with a functional group having a structure including a sulfonic acid group in the terminal benzene ring.

이러한 방법으로 술폰산기에 의해 표면이 개질된 담체를 제조하는 경우, 설포네이션에 의한 담체의 전환율(표면개질률)이 매우 우수하다. 또한, 진한 황산 또는 클로로황산을 처리하는 극한 반응 조건 속에서도 형성된 C-C 결합 또는 Si-C 결합이 끊어지지 않아 관능기의 대부분이 담체의 표면에 고정화된 형태를 구현할 수 있다.In this way, when the carrier whose surface is modified by the sulfonic acid group is produced, the conversion rate (surface modification rate) of the carrier by sulfonation is very excellent. In addition, even under extreme reaction conditions of treating concentrated sulfuric acid or chlorosulfuric acid, the formed C-C bonds or Si-C bonds are not broken, so that most of the functional groups are immobilized on the surface of the carrier.

일 구체예에서, 담체를 술폰화(sulfonation)것은 하기 반응식 1의 반응에 의해 수행될 수 있다. In one embodiment, sulfonation of the carrier may be carried out by the reaction of Scheme 1 below.

[반응식 1]Scheme 1

Figure PCTKR2017009060-appb-I000010
Figure PCTKR2017009060-appb-I000010

다른 구체예에서, 담체를 방향족 술폰화(aromatic sulfonation)하는 것은 하기 반응식 2 또는 반응식 3의 반응에 의해 수행될 수 있다. In another embodiment, aromatic sulfonation of the carrier can be carried out by the reaction of Scheme 2 or Scheme 3 below.

[반응식 2]Scheme 2

Figure PCTKR2017009060-appb-I000011
Figure PCTKR2017009060-appb-I000011

[반응식 3] Scheme 3

Figure PCTKR2017009060-appb-I000012
Figure PCTKR2017009060-appb-I000012

예를 들면, 유기 물질을 실리카 표면의 하이드록실기(≡Si-OH)와 반응시켜 Si-O 결합을 통하여 고정화시키는 방법에 비하여, 상기 반응식 2 내지 3과 같이 담체에 방향족 고리를 부착시킨 후, 이를 술폰화하여 표면개질하는 경우, 표면개질기와 담체 표면의 결합력이 더욱 우수하다. 이러한 경우, 표면개질기가 쉽게 탈착(leaching)되지 않는 장점이 있다. 따라서, 이와 같은 제조 방법으로 제조된 술폰산기로 표면개질된 담체는 안정성이 매우 뛰어나고, 중합반응 시 고활성을 구현하도록 도울 수 있다.For example, compared to a method of immobilizing an organic material with a hydroxyl group (≡Si-OH) on a silica surface and immobilizing it through a Si—O bond, after attaching an aromatic ring to a carrier as in Schemes 2 to 3, When the surface is modified by sulfonation, the bonding force between the surface modifier and the carrier surface is more excellent. In this case, there is an advantage that the surface modifier is not easily leached. Therefore, the surface-modified carrier prepared by the sulfonic acid group prepared by such a manufacturing method is very excellent in stability and may help to realize high activity in the polymerization reaction.

구체적으로, 술폰산기로 표면개질된 담체는 술폰산기를 0.1 mmol-H+/g 내지 3 mmol-H+/g로 포함할 수 있다. 이러한 경우, 술폰산기에 의한 폴리케톤 합성 공정의 효율이 더욱 향상될 수 있다.Specifically, the carrier surface-modified with a sulfonic acid group may include a sulfonic acid group as 0.1 mmol-H + / g to 3 mmol-H + / g. In this case, the efficiency of the polyketone synthesis process by the sulfonic acid group can be further improved.

(( 카르복시산기를Carboxylic acid groups 포함하는  Containing 오늄염Onium salt 화합물) compound)

상기 카르복시산기를 포함하는 오늄염 화합물은 폴리케톤 제조 방법에 적용 시 중합 반응 전반에서 반응 속도를 완곡하게 낮추어 파울링을 더욱 효과적으로 방지할 수 있다. 이러한 카르복시산기를 포함하는 오늄염 화합물은 본 발명의 폴리케톤 제조용 팔라듐 혼합 촉매 시스템이 종래의 폴리케톤 제조용 촉매 시스템에서 발생하는 중합 반응 초기 급격한 반응 속도의 증가와는 다른 반응 양상을 구현하도록 하는 역할을 수행한다. When the onium salt compound including the carboxylic acid group is applied to the polyketone production method, it is possible to more effectively prevent fouling by lowering the reaction rate smoothly throughout the polymerization reaction. The onium salt compound containing a carboxylic acid group serves to allow the palladium mixed catalyst system for producing polyketone of the present invention to implement a reaction mode different from the rapid increase in the initial reaction rate of polymerization occurring in the conventional catalyst system for producing polyketone. do.

이를 통해 상기 폴리케톤 제조용 촉매 조성물 및 팔라듐 혼합 촉매 시스템을 이용한 본 발명의 폴리케톤 제조 방법은 중합 반응이 진행되는 중간에 반응의 압력, 온도, 용매, 반응 시간, 반응 속도 등을 제어하는 과정을 생략하면서도 파울링을 방지하고 우수한 활성도를 구현할 수 있다. 이러한 특성은 대량 생산 공정에 적용하기에 유리한 이점을 제공한다.The polyketone production method of the present invention using the catalyst composition for producing polyketone and the palladium mixed catalyst system omits the process of controlling the pressure, temperature, solvent, reaction time, reaction rate, and the like in the middle of the polymerization reaction. At the same time it can prevent fouling and achieve good activity. This property offers advantageous advantages for applications in mass production processes.

또한, 상기 카르복시산기를 포함하는 오늄염 화합물의 염(salt)은 폴리케톤 중합에 이용되는 팔라듐 촉매와 상호작용하여 자체적으로 크기가 매우 작은 불균질 시드(heterogeneous seed)를 형성할 수 있으며, 촉매 주변에서 합성되는 폴리케톤 중합체의 형태를 조절할 수 있다. In addition, the salt of the onium salt compound containing the carboxylic acid group may interact with the palladium catalyst used for the polyketone polymerization to form a heterogeneous seed which is very small in size, and may be formed around the catalyst. The shape of the polyketone polymer being synthesized can be controlled.

구체적으로, 상기 카르복시산기를 포함하는 오늄염 화합물은 오늄염 화합물에 카르복시산기가 치환된 것으로, 오늄염 화합물은 닉토겐(pnictogen) 원소, 칼코겐(chalcogen) 원소, 및 할로겐(halogen) 원소 중 1종 이상을 포함할 수 있고, 예를 들면, 암모늄, 옥소늄, 포스포늄, 설포늄 화합물 등일 수 있다.Specifically, the onium salt compound including the carboxylic acid group is a carboxylic acid group substituted with the onium salt compound, the onium salt compound is at least one of a pnictogen element, a chalcogen element, and a halogen element It may include, for example, may be ammonium, oxonium, phosphonium, sulfonium compound and the like.

보다 구체적으로, 상기 카르복시산기를 포함하는 오늄염 화합물은 하기 식 2-1로 표시될 수 있다.More specifically, the onium salt compound including the carboxylic acid group may be represented by the following Formula 2-1.

[화학식 2][Formula 2]

[Z-COOH]+[X]- [Z-COOH] + [X] -

상기 화학식 2에서, Z는 질소, 인 또는 황을 함유하는 탄소수 1 내지 20의 하이드로카본기; [X]-는 할로겐, 산소, 보론, 인, 황 또는 이들의 조합을 포함하는 음이온(anion)이다.In Formula 2, Z is a hydrocarbon group having 1 to 20 carbon atoms containing nitrogen, phosphorus or sulfur; [X] - is an anion (anion) containing a halogen, oxygen, boron, phosphorous, sulfur, or a combination thereof.

이러한 화학식 2의 화합물을 카르복시산기를 포함하는 오늄염 화합물로 사용하는 경우, 파울링을 방지하면서도 반응 활성을 높이는 효과 및 별도의 시드를 첨가하지 않으면서도 제조되는 폴리케톤 화합물의 겉보기밀도를 높이는 효과가 더욱 향상될 수 있다.When the compound of Formula 2 is used as an onium salt compound containing a carboxylic acid group, the effect of preventing fouling while enhancing the reaction activity and increasing the apparent density of the polyketone compound prepared without adding a separate seed is further increased. Can be improved.

상기 탄소수 1 내지 20의 하이드로카본기는 특별히 제한되지 않으나 예를 들면, 탄소수 1 내지 20의 알킬기, 탄소수 1 내지 20의 시클로알킬기, 탄소수 1 내지 20의 헤테로알킬기, 탄소수 6 내지 20의 아릴기, 탄소수 3 내지 20의 헤테로아릴기 등을 포함할 수 있다. 이러한 경우, 원료의 수급이 용이할뿐만아니라 파울링을 방지하면서도 반응 활성을 높이는 효과 및 별도의 시드를 첨가하지 않으면서도 제조되는 폴리케톤 화합물의 겉보기밀도를 높이는 효과가 더욱 향상될 수 있다.The hydrocarbon group of 1 to 20 carbon atoms is not particularly limited, but for example, an alkyl group of 1 to 20 carbon atoms, a cycloalkyl group of 1 to 20 carbon atoms, a heteroalkyl group of 1 to 20 carbon atoms, an aryl group of 6 to 20 carbon atoms, and 3 carbon atoms. To 20 heteroaryl groups and the like. In this case, not only the supply and demand of the raw materials can be easily provided, but also the effect of increasing the reaction activity while preventing fouling and increasing the apparent density of the polyketone compound prepared without adding a separate seed can be further improved.

구체예에서, 상기 화학식 2에서, Z는 질소, 인 또는 황을 함유하는 방향족 헤테로 고리기 또는 질소, 인 또는 황을 함유하는 가지형 헤테로 알킬기일 수 있다.In an embodiment, in Chemical Formula 2, Z may be an aromatic hetero ring group containing nitrogen, phosphorus, or sulfur, or a branched hetero alkyl group containing nitrogen, phosphorus, or sulfur.

또한, 상기 탄소수 1 내지 20의 하이드로카본기는 각각 독립적으로 치환되거나 또는 치환되지 않은 것일 수 있으며, 이때 치환기는 예를 들면, 탄소수 1 내지 10의 알킬기, 탄소수 6 내지 20의 아릴기, 할로겐기 등일 수 있다.In addition, the hydrocarbon group having 1 to 20 carbon atoms may be independently substituted or unsubstituted, wherein the substituent may be, for example, an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogen group. have.

상기 화학식 2에서, [X]-는 카르복시산기로 치환된 오늄이온에 결합가능한 할로겐, 산소, 보론, 인, 황 또는 이들의 조합을 포함하는 음이온(anion)이다.In Formula 2, [X] - it is an anion (anion) containing bonded to the onium ion substituted with a carboxylic acid available halogen, oxygen, boron, phosphorous, sulfur, or a combination thereof.

구체적으로, [X]-는 예를 들면, 염소, 브롬 또는 요오드의 음이온 등을 포함하는 할로겐 음이온; 보레이트, 설포네이트, 카르보네이트, 나이트레이트, 설페이트, 나이트라이트, 포스페이트, 포스파이트, 설파이트, 토실레이트 등을 포함하는 옥시 음이온; 붕소 원자를 포함하는 음이온; 인 원자를 포함하는 음이온; 또는 테트라플루오로보레이트 음이온, 테트라아릴보레이트 음이온 (아릴기는 펜타플루오로페닐(Ar= C6F5)), 설폰산 음이온, 파라-톨루엔설폰산 음이온, 트리플루오로아세트산 음이온, 트리플루오로메탄설폰산 음이온, 헥사플루오로포스페이트 음이온, ClO4 -, ClO3 -, ClO2 -, ClO-, BrO4 -, BrO3 -, BrO2 -, BrO-, IO4 -, IO3 -, IO2 -, IO-, CO3 2- 등의 음이온을 포함하는 할로겐, 산소, 보론, 인 및 황 중 2종 이상이 포함된 음이온; 등일 수 있다. Specifically, [X] -, for example, a halogen anion, including chloride, bromide or anions of iodine; Oxy anions including borate, sulfonate, carbonate, nitrate, sulfate, nitrite, phosphate, phosphite, sulfite, tosylate and the like; Anions containing boron atoms; Anions containing phosphorus atoms; Or tetrafluoroborate anion, tetraarylborate anion (aryl group is pentafluorophenyl (Ar = C 6 F 5 )), sulfonic acid anion, para-toluenesulfonic acid anion, trifluoroacetic anion, trifluoromethanesulphate as acid anion, hexafluorophosphate anion, ClO 4 -, ClO 3 - , ClO 2 -, ClO -, BrO 4 -, BrO 3 -, BrO 2 -, BrO -, IO 4 -, IO 3 -, IO 2 - Anions including two or more of halogen, oxygen, boron, phosphorus and sulfur, including anions such as, IO , CO 3 2- and the like; And the like.

또한, 상기 할로겐, 산소, 보론, 인, 황 또는 이들의 조합을 포함하는 음이온(anion)은 각각 독립적으로 치환되거나 또는 치환되지 않은 것일 수 있으며, 이때 치환기는 예를 들면, 탄소수 1 내지 10의 알킬기, 탄소수 6 내지 20의 아릴기, 할로겐기 등일 수 있다.In addition, the anion including the halogen, oxygen, boron, phosphorus, sulfur or a combination thereof may be independently substituted or unsubstituted, wherein the substituent is, for example, an alkyl group having 1 to 10 carbon atoms , An aryl group having 6 to 20 carbon atoms, a halogen group, or the like.

상기 화학식 2의 화합물은 예를 들면, 글라이신 베타인 하이드로클로라이드(glycine betaine hydrochloride), 트리고넬린 하이드로클로라이드(trigonelline hydrochloride), 3-(카르복시메틸)-1-메시틸-1H-이미다졸-3-이움 브로마이드(3-(carboxymethyl)-1-mesityl-1H-imidazol-3-ium bromide), 3-(카르복시메틸)-1-(2,6-다이이소프로필페닐)-1H-이미다졸-3-이움 브로마이드(3-(carboxymethyl)-1-(2,6-diisopropylphenyl)-1H-imidazol-3-ium bromide), 3-(카르복시메틸)-1-메틸-1H-이미다졸-3-이움 브로마이드(3-(carboxymethyl)-1-methyl-1H-imidazol-3-ium bromide), 3-(카르복시메틸)-1-메틸-1H-벤조[d]이미다졸-3-이움 브로마이드(3-(carboxymethyl)-1-methyl-1H-benzo[d]imidazol-3-ium bromide), 1-(카르복시메틸)피리딘-1-이움 브로마이드(1-(carboxymethyl)pyridin-1-ium bromide), 4-카르복시-1-메틸피리딘-1-이움 클로라이드(4-carboxy-1-methylpyridin-1-ium chloride), 3-(카르복시메틸)-1-메시틸-1H-이미다졸-3-이움 클로라이드(3-(carboxymethyl)-1-mesityl-1H-imidazol-3-ium chloride), 2-카르복시-N,N,N-트리메틸에탄-1-아미니움 브로마이드(2-carboxy-N,N,N-trimethylethan-1-aminium bromide) 및 (3-카르복시프로필)트리페닐포스포늄 브로마이드((3-carboxypropyl)triphenylphosphonium bromide) 중 1종 이상을 포함할 수 있다. 상기 예시의 화합물을 카르복시산기를 포함하는 오늄염 화합물로 사용하는 경우, 파울링을 방지하면서도 반응 활성을 높이는 효과 및 별도의 시드를 첨가하지 않으면서도 제조되는 폴리케톤 화합물의 겉보기밀도를 높이는 효과가 더욱 향상될 수 있다.The compound of Formula 2 is, for example, glycine betaine hydrochloride (glycine betaine hydrochloride), trigonelline hydrochloride (trigonelline hydrochloride), 3- (carboxymethyl) -1-methyl-1H-imidazol-3-ium Bromide (3- (carboxymethyl) -1-mesityl-1H-imidazol-3-ium bromide), 3- (carboxymethyl) -1- (2,6-diisopropylphenyl) -1H-imidazol-3-ium Bromide (3- (carboxymethyl) -1- (2,6-diisopropylphenyl) -1H-imidazol-3-ium bromide), 3- (carboxymethyl) -1-methyl-1H-imidazol-3-ium bromide (3 -(carboxymethyl) -1-methyl-1H-imidazol-3-ium bromide), 3- (carboxymethyl) -1-methyl-1H-benzo [d] imidazol-3-ium bromide (3- (carboxymethyl)- 1-methyl-1H-benzo [d] imidazol-3-ium bromide), 1- (carboxymethyl) pyridine-1-ium bromide (1- (carboxymethyl) pyridin-1-ium bromide), 4-carboxy-1- Methylpyridine-1-ium chloride (4-carboxy-1-methylpyridin-1-ium chloride), 3- (carboxymete 3- (carboxymethyl) -1-mesityl-1H-imidazol-3-ium chloride), 2-carboxy-N, N, N-trimethylethane At least one of -1-amnidium bromide (2-carboxy-N, N, N-trimethylethan-1-aminium bromide) and (3-carboxypropyl) triphenylphosphonium bromide It may include. When the compound of the above example is used as an onium salt compound containing a carboxylic acid group, the effect of preventing fouling while enhancing the reaction activity and increasing the apparent density of the polyketone compound prepared without adding a separate seed is further improved. Can be.

상기 카르복시산기를 포함하는 오늄염 화합물은 0.1×10-3 M 내지 1.0×10-3 M의 몰농도로 포함될 수 있다. 이러한 경우, 폴리케톤 제조 방법에서 중합 안정성 및 활성화도가 더욱 향상되며, 우수한 수득률로 폴리케톤 화합물을 제조할 수 있다.The onium salt compound including the carboxylic acid group may be included in a molar concentration of 0.1 × 10 -3 M to 1.0 × 10 -3 M. In this case, the polymerization stability and the activation degree in the polyketone production method is further improved, it is possible to produce a polyketone compound with excellent yield.

(팔라듐계 촉매)(Palladium-based catalyst)

본 발명에 이용되는 팔라듐계 촉매는 폴리케톤 중합에 이용될 수 있는 일반적인 팔라듐계 촉매라면 특별히 제한되지 않는다.The palladium-based catalyst used in the present invention is not particularly limited as long as it is a general palladium-based catalyst that can be used for polyketone polymerization.

상기 팔라듐계 촉매는 담체 등에 담지된 형태가 아닌 것이 이용된다. 또한, 전술한 술폰산기로 표면개질된 담체 상에 미리 담지되는 형태로 사용되지 않고, 서로 별개의 상태로 중합 시 투입된다. 이러한 경우, 팔라듐계 촉매의 활성도의 손실을 저감하면서도 파울링을 더욱 효과적으로 저감할 수 있다. The palladium-based catalyst is used that is not in a form supported on a carrier or the like. In addition, the above-mentioned sulfonic acid group is not used in the form of being previously supported on the surface-modified carrier, and is added during polymerization in separate states. In this case, fouling can be more effectively reduced while reducing the loss of activity of the palladium-based catalyst.

상기 팔라듐계 촉매는 폴리케톤 중합반응에 쓰이는 Pd 촉매가 사용될 수 있다.As the palladium-based catalyst, a Pd catalyst used for polyketone polymerization may be used.

상기 팔라듐계 촉매는 하기 화학식 3 내지 화학식 5 중 어느 하나로 표시되는 것일 수 있다.The palladium-based catalyst may be represented by any one of the following Chemical Formulas 3 to 5.

[화학식 3][Formula 3]

Figure PCTKR2017009060-appb-I000013
Figure PCTKR2017009060-appb-I000013

[화학식 4][Formula 4]

Figure PCTKR2017009060-appb-I000014
Figure PCTKR2017009060-appb-I000014

[화학식 5][Formula 5]

Figure PCTKR2017009060-appb-I000015
Figure PCTKR2017009060-appb-I000015

상기 화학식 3 내지 5에서, R1 내지 R4는 각각 독립적으로 수소, 탄소수 1 내지 10의 알킬기, 탄소수 1 내지 10의 알콕시기, 또는 탄소수 6 내지 20의 방향족 탄화수소기이고, Y1 및 Y2는 각각 독립적으로 할로겐 음이온 또는 옥시아세테이트 음이온이고, Y3 내지 Y5는 각각 독립적으로 수소, 탄소수 1 내지 10의 알킬기, 탄소수 1 내지 10의 오르가노실리콘기, 탄소수 3 내지 10의 시클로알킬기 또는 탄소수 6 내지 20의 방향족 탄화수소기이고, Y6은 탄소수 1 내지 10의 알킬렌기, 탄소수 3 내지 10의 시클로알킬렌기 또는 탄소수 6 내지 20의 2가 방향족 탄화수소기이다.In Formulas 3 to 5, R 1 to R 4 are each independently hydrogen, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, or an aromatic hydrocarbon group having 6 to 20 carbon atoms, and Y 1 and Y 2 are Each independently is a halogen anion or an oxyacetate anion, and Y 3 to Y 5 are each independently hydrogen, an alkyl group having 1 to 10 carbon atoms, an organosilicon group having 1 to 10 carbon atoms, a cycloalkyl group having 3 to 10 carbon atoms, or 6 to 6 carbon atoms; It is a 20 aromatic hydrocarbon group, Y <6> is a C1-C10 alkylene group, a C3-C10 cycloalkylene group, or a C6-C20 divalent aromatic hydrocarbon group.

구체적으로, 상기 Y3 내지 Y5 Y6은 각각 치환 또는 비치환되어 있을 수 있으며, 헤테로 원자를 하나 이상 포함하거나 포함하지 않을 수 있고, 고리 구조인 경우 단환식 또는 다환식 구조일 수 있다.Specifically, the Y 3 to Y 5 And Each Y 6 may be substituted or unsubstituted, may or may not include one or more heteroatoms, and may be a monocyclic or polycyclic structure in the case of a ring structure.

팔라듐계 촉매는 중합 용매(예를 들면, 알코올계 용매)에 분산되어 사용될 수 있다. 예를 들면, 반응기에 중합 용매에 분산된 팔라듐계 촉매를 투입한 이후 상온에서 교반하면서 올레핀 가스 및 일산화탄소 가스를 가하여 포화시키고, 반응기를 승온하여 올레핀과 일산화탄소를 공중합 반응시킬 수 있다.The palladium-based catalyst may be used dispersed in a polymerization solvent (for example, an alcohol solvent). For example, after adding a palladium-based catalyst dispersed in a polymerization solvent to the reactor, the olefin gas and carbon monoxide gas are added to the mixture while stirring at room temperature and saturated, and the reactor is heated to copolymerize olefin and carbon monoxide.

상기 올레핀 및 일산화탄소의 중합 반응에서, 상기 화학식 3 내지화학식 5 중 어느 하나로 표시되는 팔라듐계 촉매는 올레핀과 일산화탄소의 공중합 활성도를 향상시킬 수 있으며, 폴리케톤 화합물을 제조할 수 있다. In the polymerization reaction of the olefin and carbon monoxide, the palladium-based catalyst represented by any one of Formulas 3 to 5 may improve the copolymerization activity of the olefin and carbon monoxide, it is possible to prepare a polyketone compound.

상기 팔라듐계 촉매는 특별히 제한되지 않으나 예를 들면, 1,3-Bis(di-o-methoxyphenylphosphino)propane]Pd(OAc)2 촉매, Pd(di-o-methoxyphenylphosphino)(diphenylphosphino)propane)(OAc)2 촉매 및 Pd(1,3-bis(diphenylphosphino)propane)(OAc)2 촉매로 이루어진 군으로부터 선택되는 1종 이상일 수 있다. 이러한 경우, 올레핀 및 일산화탄소의 공중합 반응성 및 활성도가 더욱 우수할 뿐만 아니라, 전술한 카르복시산기를 포함하는 오늄염 화합물과 상호 작용하여 파울링 현상을 더욱 방지하는 효과가 더욱 향상될 수 있다. 또한 이 경우, 활성도가 우수할 뿐만 아니라, 파울링 현상을 더욱 방지하고, 균일하게 교호 중합된 폴리케톤을 형성할 수 있다.The palladium-based catalyst is not particularly limited, but for example, 1,3-Bis (di-o-methoxyphenylphosphino) propane] Pd (OAc) 2 catalyst, Pd (di-o-methoxyphenylphosphino) (diphenylphosphino) propane) (OAc) It may be at least one selected from the group consisting of 2 catalyst and Pd (1,3-bis (diphenylphosphino) propane) (OAc) 2 catalyst. In this case, not only the copolymerization reactivity and activity of the olefin and carbon monoxide are more excellent, but also the effect of further preventing fouling phenomenon by interacting with the onium salt compound including the carboxylic acid group described above. In addition, in this case, not only the activity is excellent, but also the fouling phenomenon can be further prevented and a uniformly polymerized polyketone can be formed.

특히, 상기 예시의 촉매를 사용하는 경우, 염(salt)과 팔라듐 촉매의 자가응집(self aggregation)에 의해 촉매 주변에서 합성되는 폴리케톤 중합체의 모폴로지(morphology)를 조절하는 효과가 더욱 향상될 수 있다.In particular, in the case of using the catalyst of the above example, the effect of controlling the morphology of the polyketone polymer synthesized around the catalyst by self aggregation of salt and palladium catalyst can be further improved. .

구체적으로, 상기 촉매 시스템의 용매는 알코올계 용매, 더욱 구체적으로는 탄소수 1 내지 20의 알코올 화합물이고, 예를 들면 메탄올을 사용할 수 있다. 이러한 경우, 폴리케톤 제조 방법은 반응성 및 활성화도가 더욱 높고, 끓는점이 낮아 후처리 공정에 유리할 수 있다.Specifically, the solvent of the catalyst system is an alcohol solvent, more specifically an alcohol compound having 1 to 20 carbon atoms, for example, methanol may be used. In this case, the polyketone production method may have higher reactivity and activation, and a lower boiling point, which may be advantageous in the aftertreatment process.

폴리케톤Polyketone 화합물 제조용 촉매 조성물 Catalyst Compositions for Compound Preparation

본 발명의 다른 구현예는 전술한 폴리케톤 화합물 제조용 촉매 조성물을 포함하고, 반응물로 올레핀 및 일산화탄소를 이용하는 폴리케톤 화합물 제조용 팔라듐 혼합 촉매 시스템에 관한 것이다. 이때, 촉매 조성물에 대한 구체적인 내용은 전술한 바와 같다.Another embodiment of the present invention relates to a palladium mixed catalyst system for producing a polyketone compound including the above-described catalyst composition for producing a polyketone compound and using olefin and carbon monoxide as reactants. In this case, specific contents of the catalyst composition are as described above.

폴리케톤의Polyketone 제조 방법 Manufacturing method

본 발명의 또 다른 구현예는 폴리케톤 화합물 제조용 촉매 조성물을 용매에 분산시키고, 상기 분산된 촉매 조성물에 올레핀 및 일산화탄소를 가하여 중합시키는 단계를 포함하는 폴리케톤 제조 방법에 관한 것이다.Another embodiment of the present invention relates to a polyketone production method comprising the step of dispersing a catalyst composition for preparing a polyketone compound in a solvent and adding olefin and carbon monoxide to the dispersed catalyst composition.

일 구체예의 폴리케톤 제조 방법은 상기 술폰산기로 표면개질된 담체가 헤티로 물질로서 팔라듐계 촉매와 혼합된 형태로 예를 들면, 술폰산기로 표면개질된 담체 상에 팔라듐계 촉매가 담지된 형태의 촉매와는 구분되는 상태를 가지며, 이를 통해 폴리케톤 중합 공정 등에 적용 시 최종적으로 제조되는 폴리케톤의 모양 및 크기를 균일하게 조절하고 이를 통해 폴리케톤의 겉보기 밀도를 향상시키고, 공정 중 파울링 현상을 방지하며, 중합반응의 안정성 및 활성도를 향상시키는 효과를 구현할 수 있다.In one embodiment, a polyketone production method includes a catalyst in which a surface-modified carrier is mixed with a palladium-based catalyst as a hetiro material, for example, a catalyst in which a palladium-based catalyst is supported on a carrier surface-modified with a sulfonic acid group. Has a distinct state, through which the shape and size of the final polyketone is uniformly adjusted when applied to the polyketone polymerization process, thereby improving the apparent density of the polyketone and preventing fouling during the process. The effect of improving the stability and activity of the polymerization reaction can be realized.

다른 구체예의 폴리케톤 제조 방법은 상기 카르복시산기를 포함하는 오늄염 화합물의 염과 팔라듐 촉매가 상호 작용으로 함께 응집하여 미세한 크기의 불균질 시드를 반응 용액 내에 생성하며, 이때 형성되는 응집체의 크기가 약 100 nm 내외로 매우 작아 형성되는 폴리케톤 중합체의 입자 크기 및 형태를 제어하고 겉보기 밀도를 매우 높일 수 있다. 이러한 본 발명의 폴리케톤 제조 방법은 종래의 불균질 시드를 투입하는 방법으로 얻기 어려운 정도의 높은 겉보기 밀도를 구현하며, 시드 투입을 생략하면서도 첨가제만으로 활성도를 향상시키고 파울링을 방지하는 효과를 제공할 수 있다.In another embodiment, a polyketone production method includes a salt of an onium salt compound containing a carboxylic acid group and a palladium catalyst in interaction to generate a heterogeneous seed having a fine size in a reaction solution, wherein the aggregate formed has a size of about 100 It is possible to control the particle size and shape of polyketone polymers formed very small in and around nm and to increase the apparent density very much. The polyketone production method of the present invention implements a high apparent density that is difficult to obtain by the conventional method of injecting a heterogeneous seed, and improves activity and prevents fouling by using only an additive while omitting seed addition. Can be.

전술한 바와 같이 본 발명의 촉매 조성물을 사용하여 폴리케톤을 중합하는 경우, 파울링을 방지할 수 있으며, 생성되는 폴리케톤의 입자 모양은 개질된 담체의 형태에 의하여 조절될 수 있다. 이러한 경우, 겉보기 밀도가 높은 고분자 입자가 생성되어 생산성을 향상시킬 수 있다.As described above, when the polyketone is polymerized using the catalyst composition of the present invention, fouling can be prevented, and the particle shape of the resulting polyketone can be controlled by the shape of the modified carrier. In this case, polymer particles having a high apparent density may be generated to improve productivity.

구체적인 폴리 케톤은 제조 방법에서 이용되는 술폰산기로 표면개질된 담체 또는 카르복시산기를 포함하는 탄소수 5 내지 40의 오늄염(onium salt) 화합물; 및 팔라듐계 촉매;에 대한 구체적인 내용은 전술한 바와 같다.Specific poly ketone is an onium salt compound having 5 to 40 carbon atoms containing a carrier or a carboxylic acid surface-modified sulfonic acid group used in the production method; And palladium-based catalyst; the details are as described above.

중합 반응 시 용매는 탄소수 1 내지 20의 알콜 화합물일 수 있다. In the polymerization reaction, the solvent may be an alcohol compound having 1 to 20 carbon atoms.

중합 반응 시 상기 팔라듐계 촉매는 0.1×10-3 M 내지 1.0×10-3 M의 몰농도로 포함될 수 있다. 이러한 경우, 폴리케톤 제조 방법에서 중합 안정성 및 활성화도가 더욱 향상되며, 우수한 수득률로 폴리케톤 화합물을 제조할 수 있다.In the polymerization reaction, the palladium-based catalyst may be included at a molar concentration of 0.1 × 10 −3 M to 1.0 × 10 −3 M. In this case, the polymerization stability and the activation degree in the polyketone production method is further improved, it is possible to produce a polyketone compound with excellent yield.

중합 반응 시 상기 술폰산기로 표면개질된 담체 또는 카르복시산기를 포함하는 오늄염 화합물은 0.1×10-3 M 내지 1.0×10-3 M의 몰농도로 포함될 수 있다. 이러한 경우, 폴리케톤 제조 방법에서 중합 안정성 및 활성화도가 더욱 향상되며, 우수한 수득률로 폴리케톤 화합물을 제조할 수 있다.The onium salt compound including a carrier or a carboxylic acid group surface-modified by the sulfonic acid group in the polymerization reaction may be included in a molar concentration of 0.1 × 10 -3 M to 1.0 × 10 -3 M. In this case, the polymerization stability and the activation degree in the polyketone production method is further improved, it is possible to produce a polyketone compound with excellent yield.

일 구체예에서, 상기 폴리케톤 화합물 제조용 촉매 조성물이 술폰산기로 표면개질된 담체를 포함하는 경우, 폴리케톤 화합물 제조 방법은 담체에 황산 혹은 클로로황산을 가하여 술폰산기로 표면개질된 담체를 제조하는 단계를 더 포함할 수 있다. 이때, 술폰산기로 표면개질된 담체의 제조 방법에 대한 구체적인 내용은 전술한 바와 같다.In one embodiment, when the catalyst composition for preparing a polyketone compound includes a carrier modified with a sulfonic acid group, the method for producing a polyketone compound may further include preparing a carrier modified with a sulfonic acid group by adding sulfuric acid or chlorosulfuric acid to the carrier. It may include. At this time, specific details of the method for producing a surface-modified carrier with the sulfonic acid group are as described above.

상기 올레핀으로는 예를 들면, 에틸렌, 프로필렌, 1-부텐, 2-부텐, 1-펜텐, 1-헥센, 1-옥텐, 1-데센, 1-도데센, 사이클로펜텐, 노보넨, 다이사이클로펜타다이엔, 사이클로옥텐, 사이클로도데센, 스티렌, 알파케틸스티렌, (메타)아크릴산 및 (메타)아크릴산의 알킬 에스터 등을 사용할 수 있다. 상기 올레핀은 단독 또는 2 종 이상을 조합하여 사용할 수 있다. As said olefin, for example, ethylene, propylene, 1-butene, 2-butene, 1-pentene, 1-hexene, 1-octene, 1-decene, 1-dodecene, cyclopentene, norbornene, dicyclopenta Dienes, cyclooctene, cyclododecene, styrene, alphaketylstyrene, alkyl esters of (meth) acrylic acid and (meth) acrylic acid, and the like can be used. The said olefin can be used individually or in combination of 2 or more types.

보다 구체적으로 에틸렌, 프로필렌, 헥센, 데센을 단독으로 사용하거나, 이들을 혼합하여 사용할 수 있다. 이러한 경우, 촉매와의 상호 작용이 우수하여 활성도 및 폴리케톤 중합체의 수득률을 더욱 높일 수 있다.More specifically, ethylene, propylene, hexene and decene may be used alone, or a mixture thereof may be used. In this case, the interaction with the catalyst is excellent, and the activity and yield of the polyketone polymer can be further increased.

일 구체예에서, 에틸렌 100 중량부를 기준으로 프로필렌 1 내지 4 중량부를 혼합하여 사용하는 경우, 제조되는 폴리케톤의 용융온도를 낮추고 우수한 열변형 온도를 구현할 수 있다.In one embodiment, when using a mixture of 1 to 4 parts by weight of propylene based on 100 parts by weight of ethylene, it is possible to lower the melting temperature of the polyketone to be produced and to achieve excellent heat distortion temperature.

구체적으로, 상기 올레핀과 상기 일산화탄소의 몰비는 95:5 ~ 5:95일 수 있고, 더욱 구체적으로는 5:1 ~ 1:5 몰비로 사용할 수 있다. 이러한 경우, 폴리케톤 제조 방법은 반응 활성이 더욱 향상될 수 있다.Specifically, the mole ratio of the olefin and the carbon monoxide may be 95: 5 to 5:95, more specifically 5: 1 to 1: 5 may be used in a molar ratio. In this case, the polyketone production method can further improve the reaction activity.

구체적으로, 상기 올레핀과 상기 일산화탄소는 10 ~ 20 bar : 30 ~ 40 bar 비율로 포함될 수 있다. 이러한 경우, 폴리케톤 제조 방법은 반응 활성이 더욱 향상될 수 있다.Specifically, the olefin and the carbon monoxide may be included in a ratio of 10 to 20 bar: 30 to 40 bar. In this case, the polyketone production method can further improve the reaction activity.

구체적으로, 상기 술폰산기로 표면개질된 담체 또는 상기 카르복시산기를 포함하는 오늄염 화합물;과 상기 팔라듐계 촉매;의 당량비는 1:0.1 내지 1:10인 일 수 있다. 이러한 경우, 폴리케톤 제조 방법은 반응 활성 및 수득률이 더욱 향상될 수 있다. Specifically, the equivalent ratio of the onium salt compound including the carrier or the carboxylic acid group, the surface-modified sulfonic acid group; and the palladium-based catalyst may be 1: 0.1 to 1:10. In this case, the polyketone production method can further improve reaction activity and yield.

일 구체예에서, 상기 팔라듐계 촉매와 술폰산기로 표면개질된 담체와 상기 팔라듐계 촉매의 당량비는 1:0.1 내지 1:2일 수 있다. 더욱 구체적으로, 당량비는 1:0.1 내지 1:1.2일 수 있다. 상기 범위에서 촉매 조성물을 이용한 폴리케톤 중합 시 파울링이 일어나지 않으면서도 더욱 높은 촉매 활성도 및 높은 폴리케톤 고분자의 겉보기 밀도를 얻을 수 있다. In one embodiment, the equivalent ratio of the carrier and the palladium-based catalyst surface-modified with the palladium-based catalyst and sulfonic acid group may be 1: 0.1 to 1: 2. More specifically, the equivalent ratio may be 1: 0.1 to 1: 1.2. It is possible to obtain higher catalyst activity and apparent density of a high polyketone polymer without fouling during polyketone polymerization using the catalyst composition in the above range.

다른 구체예에서, 상기 팔라듐계 촉매와 상기 카르복시산기를 포함하는 오늄염 화합물의 당량비는 1:0.1 내지 1:10일 수 있다. 이러한 경우, 폴리케톤 제조 방법은 반응 활성 및 수득률이 더욱 향상될 수 있다. In another embodiment, the equivalent ratio of the onium salt compound including the palladium-based catalyst and the carboxylic acid group may be 1: 0.1 to 1:10. In this case, the polyketone production method can further improve reaction activity and yield.

구체적으로, 반응 온도는 50℃ ~ 150℃, 더욱 구체적으로는 70℃ ~ 130℃ 범위를 유지할 수 있다. 이러한 경우, 폴리케톤 제조 방법은 반응 활성이 더욱 향상될 수 있다.Specifically, the reaction temperature may be maintained in the range of 50 ° C to 150 ° C, more specifically 70 ° C to 130 ° C. In this case, the polyketone production method can further improve the reaction activity.

구체적으로, 일산화탄소 및 일부 올레핀은 상기 온도에서 기체이므로 중합 반응은 압력 반응기에서 실시할 수 있다. 이러한 경우, 폴리케톤 제조 방법은 반응성 및 활성화도가 더욱 향상될 수 있다.Specifically, the carbon monoxide and some olefins are gases at this temperature so that the polymerization reaction can be carried out in a pressure reactor. In this case, the polyketone manufacturing method can further improve reactivity and activation.

구체적으로, 반응기 내부 압력은 200 기압 이하이고, 더욱 구체적으로는 100 기압 이하일 수 있다. 이러한 경우, 폴리케톤 제조 방법은 반응성 및 활성화도가 더욱 향상될 수 있다.Specifically, the internal pressure of the reactor may be 200 atm or less, and more specifically 100 atm or less. In this case, the polyketone manufacturing method can further improve reactivity and activation.

구체적으로, 상기 폴리케톤 제조 방법에서 전술한 폴리케톤 제조용 팔라듐 혼합 촉매 시스템은 용매 내에 분산된 상태로 존재하여 중합 반응을 촉매할 수 있다.Specifically, in the polyketone manufacturing method, the palladium mixed catalyst system for producing polyketone described above may exist in a dispersed state in a solvent to catalyze a polymerization reaction.

구체적으로, 용매는 알코올계 용매, 더욱 구체적으로는 탄소수 1 내지 20의 알코올 화합물이고, 예를 들면 메탄올을 사용할 수 있다. 이러한 경우, 폴리케톤 제조 방법은 반응성 및 활성화도가 더욱 높고, 끓는점이 낮아 후처리 공정에 유리할 수 있다. Specifically, the solvent is an alcohol solvent, more specifically an alcohol compound having 1 to 20 carbon atoms, for example, methanol can be used. In this case, the polyketone production method may have higher reactivity and activation, and a lower boiling point, which may be advantageous in the aftertreatment process.

일 구체예에서, 전술한 술폰산기로 표면이 개질된 담체는 유기 용매에 용해되지 않아 슬러리 형태로 존재할 수 있다. In one embodiment, the carrier whose surface has been modified with the sulfonic acid group described above may be present in the form of a slurry without being dissolved in an organic solvent.

다른 구체예에서, 전술한 카르복시산기를 포함하는 오늄염 화합물을 이용하는 폴리케톤 제조 방법은 시드 비투입형 방법일 수 있다.In another embodiment, the polyketone production method using the onium salt compound containing the carboxylic acid group described above may be a seed non-injection method.

폴리케톤Polyketone 중합체 polymer

본 발명의 또 다른 구현예는 전술한 폴리케톤 제조 방법에 의해 형성되는 폴리케톤 중합체에 관한 것이다. Yet another embodiment of the present invention relates to a polyketone polymer formed by the aforementioned polyketone production method.

일 구체예에서, 전술한 폴리케톤 제조 방법에 의해 형성되는 폴리케톤 중합체는 상기 술폰산기로 표면개질된 담체가 헤테로 물질로서 팔라듐계 촉매와 작용하여 제조되는 것으로, 겉보기 밀도가 향상된 것일 수 있다. In one embodiment, the polyketone polymer formed by the above-described polyketone manufacturing method is that the carrier surface-modified by the sulfonic acid group is prepared by working with a palladium-based catalyst as a hetero material, the apparent density may be improved.

다른 구체예에서, 전술한 폴리케톤 제조 방법에 의해 형성되는 폴리케톤 중합체는 상기 카르복시산기를 포함하는 오늄염 화합물의 염과 팔라듐 촉매가 상호 작용으로 함께 응집하여 형성된 미세한 크기의 불균질 시드에 의해 형태가 제어될 수 있다. 이때 형성되는 응집체의 크기가 약 100 nm 내외로 매우 작아 형성되는 폴리케톤 중합체는 겉보기 밀도가 0.1 g/ml 내지 0.5g/ml, 예를 들면, 0.27g/ml 내지 0.47g/ml 정도로 매우 높을 수 있다.In another embodiment, the polyketone polymer formed by the aforementioned polyketone production method is shaped by a fine size heterogeneous seed formed by agglomeration of a salt of an onium salt compound containing the carboxylic acid group and a palladium catalyst together in an interaction. Can be controlled. In this case, the polyketone polymer formed with a very small aggregate size of about 100 nm may have a very high apparent density of 0.1 g / ml to 0.5 g / ml, for example, 0.27 g / ml to 0.47 g / ml. have.

실시예Example

이하, 본 발명의 실시예들을 통해 본 발명의 구성 및 작용을 더욱 상세히 설명하기로 한다. 다만, 이는 본 발명의 바람직한 예시로 제시된 것이며 어떠한 의미로도 이에 의해 본 발명이 제한되는 것으로 해석될 수는 없다. Hereinafter, the configuration and operation of the present invention through the embodiments of the present invention will be described in more detail. However, this is presented as a preferred example of the present invention and in no sense can be construed as limiting the present invention.

제조예Production Example 1:  One: 술폰산기로Sulfonic acid group 표면개질된Surface modified 담체의Carrier 제조 Produce

(담체의 준비)(Preparation of carrier)

1L 비커에 메탄올(Methanol) 500 mL, H2O 90 mL, 수산화암모늄용액(Ammonium hydroxide solution) 32 mL, 헥사데실 트리메틸암모늄 브로마이드(Hexadecyltrimethyl ammonium bromide, CTAB) 1.2g 순으로 넣고 30분간 300 RPM에서 교반하였다. 300 RPM으로 교반하면서 테트라에틸 오르쏘실리케이트(Tetraethyl orthosilicate, TEOS)를 넣었다. 300 RPM으로 교반 하면서 Room Temperature에서 24hr동안 반응하였다. Centrifuge로 합성된 실리카(Silica)를 분리하고, 메탄올로 세척 및 오븐에서 건조하였다. 이후, 건조된 실리카를 550℃에서 5h 동안 Calcination하였다. 제조된 Calcination한 실리카를 막자사발로 곱게 간 뒤 Ar furnace에서 850℃에서 12시간 동안 가열하여 담체를 준비하였다. To a 1 L beaker, 500 mL of methanol, 90 mL of H 2 O, 32 mL of ammonium hydroxide solution, 1.2 g of hexadecyltrimethyl ammonium bromide (CTAB) were added, followed by stirring at 300 RPM for 30 minutes. It was. Tetraethyl orthosilicate (TEOS) was added while stirring at 300 RPM. The reaction was carried out at Room Temperature for 24hr while stirring at 300 RPM. Silica synthesized with Centrifuge was separated, washed with methanol and dried in an oven. The dried silica was then calcined at 550 ° C. for 5 h. The prepared silica was grinded finely with a mortar and then heated at 850 ° C. for 12 hours in an Ar furnace to prepare a carrier.

앞서 제조된 실리카 담체에 벤질 마그네슘 클로라이드(benzyl magnesium chloride)를 가하고 질소 분위기에서 상온 교반하면서 반응시켜 표면처리를 함으로써, 실리카 담체의 표면에 벤질기를 부착하였다.Benzyl magnesium chloride (benzyl magnesium chloride) was added to the silica carrier prepared above, and reacted with stirring at room temperature in a nitrogen atmosphere.

(설포네이션)(Sulfonation)

상기와 같이 제조된 벤질기가 부착된 실리카 담체에 황산을 가하고 실온에서 밤새 교반하여 술폰산기로 표면개질된 담체(1.8μm SiO2-SO3H)를 제조하였다. 제조된 술폰산기로 표면개질된 담체에 대해 SEM 사진으로 확인하였으며, 그 결과를 도 1에 나타내었다.Sulfuric acid was added to the benzyl group-attached silica carrier prepared as described above, and stirred overnight at room temperature to prepare a carrier (1.8 μm SiO 2 -SO 3 H) surface-modified with a sulfonic acid group. The surface of the prepared sulfonic acid group modified carrier was confirmed by SEM photographs, and the results are shown in FIG. 1.

제조예Production Example 2:  2: 술폰산기로Sulfonic acid group 표면개질된Surface modified 담체의Carrier 제조 Produce

(담체의 준비)(Preparation of carrier)

질산 아연 육수화물(Zinc nitrate hexahydrate, 1 eq, 0.1 mol, 297.49 g/mol, 29.75 g)를 500mL 메탄올에 녹여 질산아연용액(Zinc nitrate solution)을 제조하고, CTAB(Hexadecyltrimethyl ammonium bromide 99+%, 0.25 eq, 0.025 mol, 364.45 g/mol, 9.1 g)를 125mL 메탄올에 녹여 용액(CTAB Solution)으로 제조하였다. 또한, 2-methyl imidazole(4 eq, 0.4 mol, 82.10 g/mol, 32.84 g)을 500mL 메탄올에 녹여 용액(2-methylimidazole Solution)으로 제조하였다.Zinc nitrate hexahydrate (1 eq, 0.1 mol, 297.49 g / mol, 29.75 g) was dissolved in 500 mL methanol to prepare a zinc nitrate solution, CTAB (Hexadecyltrimethyl ammonium bromide 99 +%, 0.25 eq, 0.025 mol, 364.45 g / mol, 9.1 g) was dissolved in 125 mL methanol to prepare a solution (CTAB Solution). In addition, 2-methyl imidazole (4 eq, 0.4 mol, 82.10 g / mol, 32.84 g) was dissolved in 500 mL methanol to prepare a solution (2-methylimidazole Solution).

250mL RB (5개)에 앞서 제조한 질산아연용액 100 mL를 넣고 CTAB Solution 20 mL 및 2-methylimidazole Solution 100mL을 순서대로 투입 후, 1100 RPM으로 교반하면서 넣어준 후 5분간 더 교반하였다. 이후, 교반을 멈추고 진동이 없는 곳에서 18hr 방치(RT)한 후, 상층액을 따라 버리고, 제조된 ZIF-8을 centrifuge로 분리하였다. 분리된 ZIF-8 담체는 메탄올로 2번 세척하고, 진공펌프(Vacuum pump)로 건조한 후, 템플릿으로 이용하였다.100 mL of zinc nitrate solution prepared above was added to 250 mL RB (5 pieces), and 20 mL of CTAB Solution and 100 mL of 2-methylimidazole Solution were added sequentially, followed by stirring with 1100 RPM, followed by further 5 minutes of stirring. Then, the stirring was stopped and left for 18hr (RT) in a place where there was no vibration, and then the supernatant was discarded, and the prepared ZIF-8 was separated by centrifuge. The separated ZIF-8 carrier was washed twice with methanol, dried with a vacuum pump, and used as a template.

100 mL Schlenk flask를 flame drying 한 뒤 Argon gas를 넣어준 후 플라스크에, Pd(PPh3)2Cl2(10 mol%, 0.024 mmol, 701.90 g/mol, 0.0168 g), CuI(10 mol%, 0.024 mmol, 190.45 g/mol, 0.0046 g), 앞서 제조한 담체 ZIF-8 0.4 g를 순서대로 투입하였다. 여기에, TEA(Triethylamine 60 mL)를 추가로 넣고 1.5 h동안 Sonicator에서 분산하여 분산액을 제조하였다. 상기 분산액에 tetra-(4-ethynylphenyl)-methane(1 eq, 0.24 mmol, 416.51 g/mol, 0.1 g)과 1,4-Diiodobenzene(2 eq, 0.48 mmol, 329.90 g/mol, 0.1584 g)을 투입하고, 5분간 다시 Sonicator에서 분산시켰다. 이후, 100℃에서 24 h 동안 반응시킨 후, Room temperature로 냉각시키고, Centrifuge로 합성된 앞서 제조한 담체 ZIF-8를 템플릿으로 포함하는 중공구조체 형태의 담체(ZIF-8@MON)를 분리하였다. 합성된 담체를 아세톤(Acetone), 디클로로메탄(Dichloromethane), 메탄올(Methanol), 아세톤(Acetone)의 순서으로 2회씩 Washing하고, Vacuum pump로 건조하였다.Flame-dry the 100 mL Schlenk flask and add Argon gas to the flask.Pd (PPh 3 ) 2 Cl 2 (10 mol%, 0.024 mmol, 701.90 g / mol, 0.0168 g), CuI (10 mol%, 0.024 mmol, 190.45 g / mol, 0.0046 g), and 0.4 g of the previously prepared carrier ZIF-8 were added sequentially. To this, additional TEA (Triethylamine 60 mL) was added and dispersed in Sonicator for 1.5 h to prepare a dispersion. Tetra- (4-ethynylphenyl) -methane (1 eq, 0.24 mmol, 416.51 g / mol, 0.1 g) and 1,4-Diiodobenzene (2 eq, 0.48 mmol, 329.90 g / mol, 0.1584 g) were added to the dispersion. And dispersed again in the Sonicator for 5 minutes. Thereafter, the reaction was performed at 100 ° C. for 24 h, cooled to room temperature, and a carrier (ZIF-8 @ MON) in the form of a hollow structure including the previously prepared carrier ZIF-8 synthesized as a centrifuge as a template was separated. The synthesized carrier was washed twice in the order of acetone, dichloromethane, methanol, acetone, and dried with a vacuum pump.

추가로, Falcon tube에 상기에서 제조한 담체(ZIF-8@MON, 0.16 g)와 메탄올(Methanol) 15 mL를 넣고 분산시킨 후, 아세트산(Acetic acid) 20 mL를 첨가하고, 1h동안 교반하면서 에칭(Etching)시켜, 담체 내에 미세 다공성 유기 네트워크(microporous organic network)가 형성되는 것을 더욱 촉진하였다. 이후, Centrifuge로 에칭된 담체(HMON)를 분리하고, 메탄올(MeOH)로 10회, 아세톤(Acetone)으로 2회 Washing한 후, Vacuum pump로 건조하여 설포네이션에 이용하였다.In addition, the carrier (ZIF-8 @ MON, 0.16 g) prepared above and 15 mL of methanol were dispersed in a Falcon tube, 20 mL of acetic acid was added thereto, followed by etching for 1 h. Etching further promoted the formation of a microporous organic network in the carrier. Then, the carrier (HMON) etched with Centrifuge was separated, washed 10 times with methanol (MeOH), twice with acetone (Acetone), dried with a vacuum pump and used for sulfonation.

(설포네이션)(Sulfonation)

100 mL Schlenk flask를 flame drying 한 뒤 Argon gas를 넣어주었다. 상기 플라스크에, 미세 다공성 유기 네트워크(microporous organic network)를 포함하는 중공구조체인 담체(HMON 0.04 g) 및 Dichloromethane 20 mL을 넣어서 잘 분산 시켰다. 분산 후, 0℃로 온도를 낮춘 다음 ClSO3H 0.6 mL을 아주 천천히 첨가하고, RT로 온도를 올려준 뒤, Ar하에서 1.5 h동안 반응시켰다. 다시 온도를 0℃로 낮춘 뒤, 메탄올을 넣어서 남아있는 ClSO3H를 Quenching한다. 술폰산기로 표면개질된 담체를 Centrifuge로 분리하고, 메탄올과 H2O가 2:1로 혼합된 용액으로 pH 7이 될 때 Washing한 후, Methanol으로 2회 Washing 및 Vacuum pump 건조하였다.Argon gas was added after flame drying the 100 mL Schlenk flask. In the flask, a carrier (HMON 0.04 g) and 20 mL of dichloromethane, which is a hollow structure containing a microporous organic network, were added and dispersed well. After dispersion, the temperature was lowered to 0 ° C., and then 0.6 mL of ClSO 3 H was added very slowly, the temperature was raised to RT, and reacted for 1.5 h under Ar. The temperature is lowered to 0 ° C., and methanol is added to quench remaining ClSO 3 H. The surface-modified carrier with sulfonic acid was separated by a centrifuge, washed with a solution of methanol and H 2 O at 2: 1, and then washed twice with Methanol, and dried twice with Methanol.

제조된 술폰산기로 표면개질된 담체에 대해 SEM(도 3의 a, b) 및 TEM(도 3의 c) 사진으로 확인하였으며, 그 결과를 도 3에 나타내었다.The surface-modified carriers prepared with sulfonic acid groups were identified by SEM (a, b) and TEM (c) of FIG. 3, and the results are shown in FIG. 3.

제조예Production Example 3:  3: 술폰산기로Sulfonic acid group 표면개질된Surface modified 담체의Carrier 제조 Produce

(담체의 준비)(Preparation of carrier)

250 mL round bottomed flask에 에탄올(Ethanol) 200 mL을 투입 후, 증류된 H2O 23 mL와 Ammonium hydroxide solution 7mL(28~30%)을 넣고 300 RPM으로 30분간 stirring하였다. 이후, TEOS 18 mL(Tetraethyl orthosilicate, 1eq 0.081 mol, 208.33 g/mol 0.933 g/mL)을 넣고 Room temperature에서 18h 빠르게 Stirring하면서 반응을 수행하였다. Acetic acid를 5방울 넣고 100 mL hexane과 150 mL Dichloromethane으로 넣고 흔들어준 뒤 aggrigation된 silica를 centrifuge로 분리하고, Hexane과 Dichloromethane이 1:1로 혼합된 Solution으로 3회 washing한 후, Oven에서 overnight동안 80℃로 가열하여 drying하여 실리카 담체를 템플릿으로 준비하였다.200 mL of ethanol (Ethanol) was added to a 250 mL round bottomed flask, and 23 mL of distilled H 2 O and 7 mL (28-30%) of Ammonium hydroxide solution were added thereto, followed by stirring at 300 RPM for 30 minutes. Thereafter, 18 mL of TEOS (Tetraethyl orthosilicate, 1eq 0.081 mol, 208.33 g / mol 0.933 g / mL) was added thereto, and the reaction was performed rapidly at room temperature for 18 h. Add 5 drops of acetic acid, add 100 mL hexane and 150 mL dichloromethane, shake, separate the aggrigation silica with centrifuge, wash 3 times with a solution of 1: 1 mixed with hexane and dichloromethane, and then 80 The silica carrier was prepared as a template by heating to dryness.

100 mL Schlenk flask를 flame drying 한 뒤 Argon gas를 넣어준 후 플라스크에, Pd(PPh3)2Cl2(10 mol%, 0.024 mmol, 701.90 g/mol, 0.0168 g), CuI(10 mol%, 0.024 mmol, 190.45 g/mol, 0.0046 g), 앞서 제조한 담체 실리카 담체 0.6 g를 순서대로 투입하였다. 여기에, TEA(Triethylamine 60 mL)를 추가로 넣고 1.5 h동안 Sonicator에서 잘 분산하여 분산액을 제조하였다. 상기 분산액에 tetra-(4-ethynylphenyl)-methane(1 eq, 0.24 mmol, 416.51 g/mol, 0.1 g)과 1,4-Diiodobenzene(2 eq, 0.48 mmol, 329.90 g/mol, 0.1584 g)을 투입하고, 5분간 다시 Sonicator에서 분산시켰다. 이후, 100℃에서 24 h 동안 반응시킨 후, Room temperature로 냉각시키고, Centrifuge로 합성된 앞서 제조한 실리카 담체를 템플릿으로 포함하고, 미세 다공성 유기 네트워크층을 포함하는 담체(SiO2@MON)를 분리하였다. 합성된 담체를 아세톤(Acetone), 디클로로메탄(Dichloromethane), 메탄올(Methanol), 아세톤(Acetone)의 순서으로 2회씩 Washing하고, Vacuum pump로 건조하였다.Flame-dry the 100 mL Schlenk flask and add Argon gas to the flask.Pd (PPh 3 ) 2 Cl 2 (10 mol%, 0.024 mmol, 701.90 g / mol, 0.0168 g), CuI (10 mol%, 0.024 mmol, 190.45 g / mol, 0.0046 g), and 0.6 g of the carrier silica carrier prepared above were added in this order. To this, further added TEA (Triethylamine 60 mL) was dispersed well in the Sonicator for 1.5 h to prepare a dispersion. Tetra- (4-ethynylphenyl) -methane (1 eq, 0.24 mmol, 416.51 g / mol, 0.1 g) and 1,4-Diiodobenzene (2 eq, 0.48 mmol, 329.90 g / mol, 0.1584 g) were added to the dispersion. And dispersed again in the Sonicator for 5 minutes. Thereafter, after reacting at 100 ° C. for 24 h, the mixture was cooled to room temperature, and the carrier (SiO 2 @MON) containing the previously prepared silica carrier synthesized with Centrifuge as a template and containing a microporous organic network layer was separated. It was. The synthesized carrier was washed twice in the order of acetone, dichloromethane, methanol, acetone, and dried with a vacuum pump.

(설포네이션)(Sulfonation)

100 mL Schlenk flask를 flame drying 한 뒤 Argon gas를 넣어주었다. 상기 플라스크에, 실리카 담체를 템플릿으로 포함하고 미세 다공성 유기 네트워크층을 포함하는 담체 (SiO2@MON 0.72 g) 및 Dichloromethane 60 mL을 넣어서 잘 분산 시켰다. 분산 후, 0℃로 온도를 낮춘 다음 ClSO3H 1.8 mL을 아주 천천히 첨가하고, RT로 온도를 올려준 뒤, Ar하에서 1.5 h동안 반응시켰다. 다시 온도를 0℃로 낮춘 뒤, Methanol을 넣어서 남아있는 ClSO3H를 Quenching한다. 술폰산기로 표면개질된 담체를 Centrifuge로 분리하고, 메탄올(Methanol)과 H2O가 2:1로 혼합된 용액으로 pH 7이 될 때 Washing한 후, Methanol으로 2회 Washing 및 Vacuum pump 건조하였다.Argon gas was added after flame drying the 100 mL Schlenk flask. In the flask, a silica carrier was included as a template, and a carrier including a microporous organic network layer (SiO 2 @MON 0.72 g) and 60 mL of dichloromethane were added and dispersed well. After dispersion, the temperature was lowered to 0 ° C., and then 1.8 mL of ClSO 3 H was added very slowly, the temperature was raised to RT, and the reaction was continued for 1.5 h under Ar. After lowering the temperature to 0 ℃, Methanol was added to quench the remaining ClSO 3 H. The surface-modified carrier with sulfonic acid was separated by centrifuge, washed with methanol (Methanol) and H 2 O in a 2: 1 solution at pH 7, and washed twice with Methanol and dried with vacuum pump.

제조예Production Example 4:  4: 술폰산기로Sulfonic acid group 표면개질된Surface modified 담체의Carrier 제조 Produce

(담체 제조를 위한 반응물의 준비)(Preparation of reactants for carrier preparation)

- 스티렌 정제: Styrene의 stabilizer(4-tert-butylcatechol) 제거Styrene Purification: Styrene stabilizer (4-tert-butylcatechol) removal

200mL styrene에 dichloromethane 30mL 넣어준다. 이 혼합 용액에 1M Sodium hydroxide solution을 50mL 넣어준 후 3회 extraction해준다. Magnesium sulfate로 dehydration시켜준 후 Vacuum pump를 이용하여 dichloromethane를 제거한다. 빛을 차단한 뒤 아르곤 하에서 냉동보관한.Add 30 mL of dichloromethane to 200 mL styrene. 50mL of 1M Sodium hydroxide solution is added to the mixed solution and extracted three times. After dehydration with magnesium sulfate, dichloromethane is removed using a vacuum pump. Refrigerated under argon after blocking light.

- 디비닐벤젠 정제: Divinylbenzene의 stabilizer(4-tert-butylcatechol) 제거-Divinylbenzene purification: removal of stabilizer (4-tert-butylcatechol) of divinylbenzene

80mL styrene에 dichloromethane 10mL 넣어준다. 이 혼합용액에 1M Sodium hydroxide solution을 50mL 넣어준 후 3회 extraction해준다. Magnesium sulfate로 dehydration시켜준 후 Vacuum pump를 이용하여 dichloromethane를 제거한다. 빛을 차단한 뒤 Ar하에서 냉동보관한다.Add 10 mL of dichloromethane to 80 mL styrene. 50mL of 1M Sodium hydroxide solution is added to this mixed solution and extracted three times. After dehydration with magnesium sulfate, dichloromethane is removed using a vacuum pump. Block the light and store frozen under Ar.

(담체의 준비)(Preparation of carrier)

100 mL one neck Schlenk flask를 flame drying 한 뒤 Argon gas를 넣어준다. 여기에 증류수를 넣은 후 앞서 정제한 스티렌(Styrene)과 디비닐벤젠(Divinylbenzene)을 넣고 65℃까지 가열해준다. Argon gas를 불어주면서 solution내의 기체를 제거해준 후 emulsion이 형성될 때까지 15분 이상 교반한다. 이 혼합 용액에 Potassium persulfate를 증류수에 녹여서 넣어준 후 65℃ 에서 20h동안 반응시킨다. 반응 후에 냉동실에 2h 동안 넣어준 후 Room temperature로 온도를 올려준다. 약 80mL Ethanol로 희석한 뒤 Centrifuge로 제조된 폴리스타이렌(Polystyrene powder)을 분리하고, 에탄올로 5회 세척 후 Vacuum pump로 건조하였다.Flame dry the 100 mL one neck Schlenk flask and add Argon gas. After distilled water is added, styrene (Styrene) and divinylbenzene (purified previously) are added and heated to 65 ° C. Blow the argon gas to remove the gas from the solution and stir for at least 15 minutes until the emulsion is formed. Potassium persulfate was dissolved in distilled water in the mixed solution and reacted at 65 ° C. for 20 h. After the reaction, put it in the freezer for 2h and raise the temperature to room temperature. After dilution with about 80mL Ethanol, polystyrene (Polystyrene powder) prepared by Centrifuge was separated, washed 5 times with ethanol and dried by vacuum pump.

(설포네이션)(Sulfonation)

50 mL one neck Schlenk flask를 flame drying 한 뒤 Argon gas를 넣어준다. 폴리스타이렌(Polystyrene powder)와 황산(sulfuric acid)를 넣어준 후 Sonication을 30분간 해준다. 40℃에서 18 시간 이상 교반한 후 상온으로 식혀준다. Methanol로 희석하여 centrifuge해서 가라앉힌다. Methanol과 H2O가 2:1로 혼합된 용액으로 pH 7이 될 때 Washing한다. 메탄올로 2회 더 세척 후 Vacuum pump로 건조하였다.Flame dry the 50 mL one neck Schlenk flask and add Argon gas. Polystyrene powder and sulfuric acid are added and sonication is performed for 30 minutes. After stirring at 40 ° C. for 18 hours or more, the mixture is cooled to room temperature. Dilute with methanol and centrifuge to settle. Wash with a solution of Methanol and H2O 2: 1 when the pH is 7 After washing twice more with methanol and dried with a vacuum pump.

제조예Production Example 5:  5: 표면개질되지Surface is not modified 않은  Not 담체의Carrier 제조 Produce

설포네이션 단계를 생략한 것을 제외하고, 제조예 2와 동일한 방법으로 담체를 제조하였다.A carrier was prepared in the same manner as in Preparation Example 2, except that the sulfonation step was omitted.

하기 표 1에, 상기 제조예 1 내지 5에서 제조된 담체의 물성을 나타내었다.Table 1 shows the physical properties of the carriers prepared in Preparation Examples 1 to 5.

담체 종류Carrier Type Particle sizeParticle size Surface area(m2/g)Surface area (m 2 / g) Pore volume(mL/g)Pore volume (mL / g) Pore radius(nm)Pore radius (nm) 설포네이션수행 여부Sulfonation SO3H 양(mmol-H+/g)SO 3 H amount (mmol-H + / g) 제조예 1Preparation Example 1 1.8 ㎛1.8 μm 857.06857.06 0.39640.3964 1.851.85 0.17950.1795 제조예 2Preparation Example 2 450 nm450 nm 622.91622.91 0.45030.4503 2.89182.8918 2.15432.1543 제조예 3Preparation Example 3 450 nm450 nm 64.29464.294 0.08150.0815 5.07225.0722 0.45190.4519 제조예 4Preparation Example 4 800 nm800 nm 5.625.62 0.03460.0346 24.60624.606 0.8620.862 제조예 5Preparation Example 5 450 nm450 nm 622.91622.91 0.45030.4503 2.89182.8918 XX --

실시예Example 1 One

Pd(1,3-bis(di(2-methoxyphenyl)phosphinopropane)(OAc)2 1.0 mg에 상기 제조예 1에서 제조된 표면개질된 담체(1.8 μm SiO2-SO3H) 2.7 mg을 메탄올 (10 mL)에 투입하여 실온에서 혼합시켜 촉매 조성물을 제조하였다. To 1.0 mg of Pd (1,3-bis (di (2-methoxyphenyl) phosphinopropane) (OAc) 2, 2.7 mg of surface-modified carrier (1.8 μm SiO 2 -SO 3 H) prepared in Preparation Example 1 was added to methanol (10 mL) and mixed at room temperature to prepare a catalyst composition.

상기 촉매 조성물을 고압 반응기 (~50 mL 크기)에 담은 후 반응기를 조립하고, 상온에서 교반해 주면서 에틸렌 가스를 25 bar, CO 35 bar를 가하여 포화시켰다. 반응기 온도를 90℃로 승온하여 약 15시간 동안 중합반응을 수행하였다. 반응 후 4.8g의 폴리케톤 분말을 얻었다. (활성도 33.84Kg/g-Pd; 1.29 kg/g-catalyst, 겉보기 밀도 0.297 g/mL)After immersing the catalyst composition in a high pressure reactor (˜50 mL size), the reactor was assembled and saturated by adding 25 bar of ethylene gas and 35 bar of CO while stirring at room temperature. The temperature of the reactor was raised to 90 ° C. to carry out polymerization for about 15 hours. After the reaction, 4.8 g of polyketone powder was obtained. (Activity 33.84 Kg / g-Pd; 1.29 kg / g-catalyst, apparent density 0.297 g / mL)

상기 실시예 1의 방법으로 폴리케톤을 제조한 후 반응에 이용된 제조예 1에서 제조한 설포네이션된 담체를 수거하여 SEM을 측정한 사진을 도 2에 나타내었다.After the polyketone was prepared by the method of Example 1, the sulfonated carrier prepared in Preparation Example 1 used for the reaction was collected and the SEM measured photo was shown in FIG. 2.

제조된 폴리케톤의 사진은 도 5에 나타내었으며, 파울링이 발생하지 않은 것을 육안으로 확인하였다. A photograph of the prepared polyketone is shown in FIG. 5, and it was visually confirmed that fouling did not occur.

실시예 2 Example 2

Pd(1,3-bis(di(2-methoxyphenyl)phosphinopropane)(OAc)2 1.5 mg에 제조예 1에서 제조된 표면개질된 담체(1.8 μm SiO2-SO3H) 4.0 mg 을 메탄올 (10 mL)에 투입하여 실온에서 혼합시켜 촉매 조성물을 제조한 것을 제외하고, 상기 실시예 1과 동일한 방법으로 수행하였다. 반응 후 4.95g의 폴리케톤 분말을 얻었다. (활성도 23.26 kg/g-Pd; 0.90 kg/g-catalyst, 겉보기 밀도 0.309 g/mL)To 1.5 mg of Pd (1,3-bis (di (2-methoxyphenyl) phosphinopropane) (OAc) 2 was added 4.0 mg of surface modified carrier (1.8 μm SiO 2 -SO 3 H) prepared in Preparation Example 1 in methanol (10 mL). ), And the mixture was mixed at room temperature to prepare a catalyst composition, which was carried out in the same manner as in Example 1. After the reaction, 4.95 g of polyketone powder was obtained (activity 23.26 kg / g-Pd; 0.90 kg). / g-catalyst, apparent density 0.309 g / mL)

실시예 3 Example 3

Pd(1,3-bis(di(2-methoxyphenyl)phosphinopropane)(OAc)2 0.6 mg에 제조예 2에서 제조된 표면개질된 담체 0.8 mg을 메탄올 (20 mL)에 투입하여 상기 실시예 1과 동일한 방법으로 수행하였다. 반응 후 5.6g의 폴리케톤 분말을 얻었다. (활성도 61.23Kg/g-Pd; 4.08 kg/g-catalyst, 겉보기 밀도 0.374 g/mL)0.6 mg of Pd (1,3-bis (di (2-methoxyphenyl) phosphinopropane) (OAc) 2 was added to methanol (20 mL) in 0.8 mg of the surface-modified carrier prepared in Preparation Example 2, and the same as in Example 1 above. 5.6 g of polyketone powder were obtained after the reaction (activity: 61.23 Kg / g-Pd; 4.08 kg / g-catalyst, apparent density 0.374 g / mL).

상기 실시예 3의 방법으로 폴리케톤을 제조하기 전, 제조예 2에서 제조한 술폰산기로 표면개질된 담체를 수거하여 SEM을 측정한 사진을 도 4(a)에 나타내었다Before preparing the polyketone by the method of Example 3, the surface of the carrier modified with the sulfonic acid group prepared in Preparation Example 2 was collected and the SEM measurement is shown in Figure 4 (a).

상기 실시예 3의 방법으로 폴리케톤을 제조한 후 반응에 이용된 제조예 2에서 제조한 술폰산기로 표면개질된 담체를 수거하여 SEM을 측정한 사진을 도 4(b)에 나타내었다.After preparing the polyketone by the method of Example 3, the surface-modified carrier obtained by the sulfonic acid group prepared in Preparation Example 2 used in the reaction was collected and the SEM measurement is shown in Figure 4 (b).

상기 도 4를 참고로 하였을 때, 반응 전 제조예 2의 술폰산기로 표면개질된 담체는 지름이 521 nm, 두께 20 nm이었으며, 반응 후 지름 625 nm, 두께 120 nm로 변화하였다.Referring to FIG. 4, the carrier surface-modified with the sulfonic acid group of Preparation Example 2 before the reaction had a diameter of 521 nm and a thickness of 20 nm, and changed to 625 nm in diameter and 120 nm in thickness after the reaction.

실시예 4Example 4

Pd(1,3-bis(di(2-methoxyphenyl)phosphinopropane)(OAc)2 1.0 mg에 상기 제조예 3에서 제조된 표면개질된 담체 1.1 mg을 메탄올 (10 mL)에 투입하여 상기 실시예 1과 동일한 방법으로 수행하였다. 반응후 3.7g의 폴리케톤 분말을 얻었다. (활성도 26.53 kg/g-Pd; 1.86 kg/g-catalyst, 겉보기 밀도 0.310 g/mL)1.0 mg of the surface-modified carrier prepared in Preparation Example 3 was added to 1.0 mg of Pd (1,3-bis (di (2-methoxyphenyl) phosphinopropane) (OAc) 2 in methanol (10 mL). After the reaction, 3.7 g of polyketone powder was obtained (activity 26.53 kg / g-Pd; 1.86 kg / g-catalyst, apparent density 0.310 g / mL).

제조된 폴리케톤의 사진은 도 7에 나타내었으며, 파울링이 발생하지 않은 것을 육안으로 확인하였다. A photograph of the prepared polyketone is shown in FIG. 7, and it was visually confirmed that fouling did not occur.

실시예 5 Example 5

Pd(1,3-bis(di(2-methoxyphenyl)phosphinopropane)(OAc)2 1.5 mg에 상기에서 제조된 제조예 4에서 제조된 표면개질된 담체 1.0 mg을 메탄올 (10 mL)에 투입하여 실온에서 혼합시켜 촉매 조성물을 제조한 것을 제외하고, 상기 실시예 1과 동일한 방법으로 수행하였다. 반응후 2.5 g의 폴리케톤 분말을 얻었다. (활성도 11.94 kg/g-Pd; 1.02 kg/g-catalyst, 겉보기 밀도 0.318 g/mL)To 1.5 mg of Pd (1,3-bis (di (2-methoxyphenyl) phosphinopropane) (OAc) 2, 1.0 mg of the surface-modified carrier prepared in Preparation Example 4 was added to methanol (10 mL) at room temperature. The catalyst composition was carried out in the same manner as in Example 1, except that the catalyst composition was mixed to obtain 2.5 g of polyketone powder after the reaction (activity: 11.94 kg / g-Pd; 1.02 kg / g-catalyst, apparent) Density 0.318 g / mL)

실시예 6 Example 6

팔라듐 촉매로 Pd(1,3-bis(di(2-methoxyphenyl)phosphinopropane)(OAc)2 대신 Pd(1,3-bis(diphenylphosphino)propane)(OAc)2 0.8 mg을 이용한 것을 제외하고, 상기 실시예 1과 동일한 방법으로 수행하였다. 반응 후 0.265g의 폴리케톤 분말을 얻었다. (활성도 1.89 Kg/g-Pd; 0.135 kg/g-catalyst; 겉보기 밀도 0.389 g/mL)The palladium catalyst was used as above except that 0.8 mg of Pd (1,3-bis (diphenylphosphino) propane) (OAc) 2 was used instead of Pd (1,3-bis (di (2-methoxyphenyl) phosphinopropane) (OAc) 2 . The same procedure was followed as in Example 1. After the reaction, 0.265 g of polyketone powder was obtained (activity 1.89 Kg / g-Pd; 0.135 kg / g-catalyst; apparent density 0.389 g / mL).

비교예 1Comparative Example 1

촉매 조성물의 제조 시 표면이 개질된 담체를 투입하지 않은 것을 제외하고, 상기 실시예 2와 동일하게 수행하였다. (촉매 활성 0.478 kg/g-Pd)The preparation of the catalyst composition was carried out in the same manner as in Example 2, except that the carrier whose surface was modified was not added. (Catalytic activity 0.478 kg / g-Pd)

비교예 2Comparative Example 2

표면이 개질된 담체 대신에 파라톨루엔 설폰산을 투입하여 반응한 것을 제외하고, 상기 실시예 2와 동일하게 수행하였다. 반응 후 1.33 g의 폴리케톤 분말을 얻었다. (활성도 6.27 kg/g-Pd; 0.814 kg/g-catalyst)The reaction was carried out in the same manner as in Example 2, except that paratoluene sulfonic acid was added instead of the carrier having the surface-modified reaction. After the reaction, 1.33 g of polyketone powder was obtained. (Activity 6.27 kg / g-Pd; 0.814 kg / g-catalyst)

제조된 폴리케톤의 사진은 도 8에 나타내었으며, 파울링이 발생한 것을 육안으로 확인하였다. Photographs of the prepared polyketone are shown in FIG. 8, and it was visually confirmed that fouling occurred.

비교예 3Comparative Example 3

Pd(dmppp)(OAc)2 1.5 mg에 상기에서 제조된 술폰산기를 포함하지 않는 제조예 5의 담체 0.4 mg을 메탄올 (10 mL)에 투입하여 실온에서 혼합시켜 촉매 조성물을 제조한 것을 제외하고, 상기 실시예 2와 동일하게 수행하였다. (촉매 활성 0.771 kg/g-Pd)Except that 0.4 mg of the carrier of Preparation Example 5 containing no sulfonic acid group was added to 1.5 mg of Pd (dmppp) (OAc) 2 into methanol (10 mL) and mixed at room temperature to prepare a catalyst composition. It carried out similarly to Example 2. (Catalytic activity 0.771 kg / g-Pd)

비교예 4Comparative Example 4

촉매 조성물의 제조 시 술폰산기로 개질된 담체로서 Amberlyst 15를 투입한 것을 제외하고, 상기 비교예 2와 동일하게 수행하였다. 반응 후 0.64 g의 폴리케톤 분말을 얻었다. (활성도 3.01 kg/g-Pd; 0.388 kg/g-catalyst)The preparation of the catalyst composition was carried out in the same manner as in Comparative Example 2, except that Amberlyst 15 was added as a carrier modified with a sulfonic acid group. 0.64 g of polyketone powder was obtained after the reaction. (Activity 3.01 kg / g-Pd; 0.388 kg / g-catalyst)

제조된 폴리케톤의 사진은 도 9에 나타내었으며, 파울링이 발생한 것을 육안으로 확인하였다. A photograph of the prepared polyketone is shown in FIG. 9, and it was visually confirmed that fouling occurred.

촉매활성도1(kg/g-Pd)Catalytic Activity 1 (kg / g-Pd) 촉매활성도2(kg/g-catalyst)Catalytic activity 2 (kg / g-catalyst) 겉보기 밀도(g/mL)Apparent density (g / mL) 파울링 발생 유무Fouling occurrence 도면drawing 실시예 1Example 1 33.8433.84 1.291.29 0.2970.297 radish 도 55 실시예 2Example 2 23.2623.26 0.90.9 0.3090.309 radish -- 실시예 3Example 3 61.2361.23 4.084.08 0.3740.374 radish 도 66 실시예 4Example 4 26.526.5 1.861.86 0.3100.310 radish 도 77 실시예 5Example 5 11.9411.94 1.021.02 0.3180.318 radish -- 실시예 6Example 6 1.891.89 0.1350.135 0.3890.389 radish -- 비교예 1Comparative Example 1 0.4270.427 측정불가Not measurable U -- 비교예 2Comparative Example 2 6.276.27 0.810.81 측정불가Not measurable U 도 88 비교예 3Comparative Example 3 0.7710.771 측정불가Not measurable U -- 비교예 4Comparative Example 4 3.003.00 0.3880.388 측정불가Not measurable U 도 99

실시예 7Example 7

고압 반응기(50 mL 크기)에 [1,3-Bis(di-o-methoxyphenylphosphino)propane]Pd(OAc)2 촉매(2 μmol)를 메탄올(MeOH, 10 ml)에 분산시킨 후 반응기를 조립하고, 상온에서 교반해 주면서 에틸렌 가스를 25 bar, 일산화탄소(CO) 35 bar를 가하여 포화시켰다. 이후 하기 표 3에 표시된 첨가제를 상기 반응기에 투입하고, 반응기 온도를 90℃로 승온하여, 62 bar에서 약 15시간 동안 중합 반응을 수행하였다. 상기 중합 반응의 종료 후 반응물을 상온으로 냉각시킨 후 여과하고, 65℃ 오븐에서 1 시간 동안 건조하여 폴리케톤 중합체 분말을 수득하였다.After dispersing [1,3-Bis (di-o-methoxyphenylphosphino) propane] Pd (OAc) 2 catalyst (2 μmol) in methanol (MeOH, 10 ml) in a high pressure reactor (50 mL size), the reactor was assembled, While stirring at room temperature, 25 bar of ethylene gas and 35 bar of carbon monoxide (CO) were added and saturated. Thereafter, the additives shown in Table 3 were added to the reactor, and the reactor temperature was raised to 90 ° C., and polymerization reaction was performed at 62 bar for about 15 hours. After the completion of the polymerization reaction, the reaction mass was cooled to room temperature, filtered, and dried in an oven at 65 ° C. for 1 hour to obtain a polyketone polymer powder.

실시예 8 내지 16 및 비교예 5 내지 12Examples 8-16 and Comparative Examples 5-12

반응에 투입되는 성분의 조성을 하기 표 3에 표시된 바와 같이 변경한 것을 제외하고, 실시예 7과 동일한 방법으로 중합 반응을 수행하였다.The polymerization reaction was carried out in the same manner as in Example 7, except that the composition of the component added to the reaction was changed as shown in Table 3 below.

촉매 종류Catalyst type 촉매함량(μmol/weight)Catalyst content (μmol / weight) 첨가제additive 첨가제함량(eq./weight)Additive content (eq./weight) 실시예 7Example 7 촉매ACatalyst A 2.0 / 1.5mg2.0 / 1.5mg 첨가제 1AAdditive 1A 1/0.3 mg1 / 0.3 mg 실시예 8Example 8 촉매ACatalyst A 2.0 / 1.5mg2.0 / 1.5mg 첨가제 1AAdditive 1A 0.75/0.26 mg0.75 / 0.26 mg 실시예 9Example 9 촉매ACatalyst A 2.0 / 1.5mg2.0 / 1.5mg 첨가제 1AAdditive 1A 0.5/0.15 mg0.5 / 0.15 mg 실시예 10Example 10 촉매ACatalyst A 2.0 / 1.5mg2.0 / 1.5mg 첨가제 1BAdditive 1B 0.75/0.5 mg0.75 / 0.5 mg 실시예 11Example 11 촉매ACatalyst A 2.0 / 1.5mg2.0 / 1.5mg 첨가제 1CAdditive 1C 0.75/0.3 mg0.75 / 0.3 mg 실시예 12Example 12 촉매ACatalyst A 2.0 / 1.5mg2.0 / 1.5mg 첨가제 1DAdditive 1D 0.75 / 0.6 mg0.75 / 0.6 mg 실시예 13Example 13 촉매ACatalyst A 2.0 / 1.5mg2.0 / 1.5mg 첨가제 1EAdditive 1E 0.75 / 0.3 mg0.75 / 0.3 mg 실시예 14Example 14 촉매ACatalyst A 2.0 / 1.5mg2.0 / 1.5mg 첨가제 1FAdditive 1F 0.75 / 0.4 mg0.75 / 0.4 mg 실시예 15Example 15 촉매ACatalyst A 2.0 / 1.5mg2.0 / 1.5mg 첨가제 1GAdditive 1G 0.75 / 0.3 mg0.75 / 0.3 mg 실시예 16Example 16 촉매ACatalyst A 2.0 / 1.5mg2.0 / 1.5mg 첨가제 1HAdditive 1H 0.75 / 0.3 mg0.75 / 0.3 mg 실시예 17Example 17 촉매ACatalyst A 2.0 / 1.5mg2.0 / 1.5mg 첨가제 1AAdditive 1A 0.75 / 0.23 mg0.75 / 0.23 mg 실시예 18Example 18 촉매ACatalyst A 2.0 / 1.5mg2.0 / 1.5mg 첨가제 1IAdditive 1I 0.75 / 0.4 mg0.75 / 0.4 mg 실시예 19Example 19 촉매ACatalyst A 2.0 / 1.5mg2.0 / 1.5mg 첨가제 1JAdditive 1J 0.75 / 0.3 mg0.75 / 0.3 mg 실시예 20Example 20 촉매ACatalyst A 2.0 / 1.5mg2.0 / 1.5mg 첨가제 1KAdditive 1K 0.75 / 0.65 mg0.75 / 0.65 mg 실시예 21Example 21 촉매BCatalyst B 2.0 / 1.4mg2.0 / 1.4mg 첨가제 1BAdditive 1B 0.75 / 0.5 mg0.75 / 0.5 mg 실시예 22Example 22 촉매CCatalyst C 2.0 / 1.3mg2.0 / 1.3mg 첨가제 1BAdditive 1B 0.75 / 0.5 mg0.75 / 0.5 mg 비교예 5Comparative Example 5 촉매ACatalyst A 2.0 / 1.5mg2.0 / 1.5mg 없음none 00 비교예 6Comparative Example 6 촉매ACatalyst A 2.0 / 1.5mg2.0 / 1.5mg 첨가제 2Additive 2 4.0 (μmol)4.0 (μmol) 비교예 7Comparative Example 7 촉매ACatalyst A 2.0 / 1.5mg2.0 / 1.5mg 첨가제 2Additive 2 2.0 (μmol)2.0 (μmol) 비교예 8Comparative Example 8 촉매ACatalyst A 2.0 / 1.5mg2.0 / 1.5mg 첨가제 3Additive 3 1.5 (μmol)1.5 (μmol) 비교예 9Comparative Example 9 촉매ACatalyst A 2.0 / 1.5mg2.0 / 1.5mg 첨가제 4Additive 4 1.5 (μmol)1.5 (μmol) 비교예 10Comparative Example 10 촉매ACatalyst A 2.0 / 1.5mg2.0 / 1.5mg 첨가제 5Additive 5 1.5 (μmol)1.5 (μmol) 비교예 11Comparative Example 11 촉매ACatalyst A 2.0 / 1.5mg2.0 / 1.5mg 첨가제 6Additive 6 1.5 (μmol)1.5 (μmol) 비교예 12Comparative Example 12 촉매ACatalyst A 2.0 / 1.5mg2.0 / 1.5mg 첨가제 7Additives 7 1.5 (μmol)1.5 (μmol)

상기 실시예 7 내지 22 및 비교예 5 내지 12에서 사용된 팔라듐 촉매의 종류는 하기와 같다.The kinds of palladium catalysts used in Examples 7 to 22 and Comparative Examples 5 to 12 are as follows.

[촉매 A][Catalyst A]

Figure PCTKR2017009060-appb-I000016
Figure PCTKR2017009060-appb-I000016

: 1,3-Bis(di-o-methoxyphenylphosphino)propane]Pd(OAc)2 : 1,3-Bis (di-o-methoxyphenylphosphino) propane] Pd (OAc) 2

[촉매 B][Catalyst B]

Figure PCTKR2017009060-appb-I000017
Figure PCTKR2017009060-appb-I000017

: Pd(di-o-methoxyphenylphosphino)(diphenylphosphino)propane)(OAc)2 : Pd (di-o-methoxyphenylphosphino) (diphenylphosphino) propane) (OAc) 2

[촉매 C][Catalyst C]

Figure PCTKR2017009060-appb-I000018
Figure PCTKR2017009060-appb-I000018

: Pd(1,3-bis(diphenylphosphino)propane)(OAc)2 : Pd (1,3-bis (diphenylphosphino) propane) (OAc) 2

[촉매 D][Catalyst D]

Figure PCTKR2017009060-appb-I000019
Figure PCTKR2017009060-appb-I000019

: 1,3-Bis(di-o-methoxyphenylphosphino)propane]Pd(Cl)2 : 1,3-Bis (di-o-methoxyphenylphosphino) propane] Pd (Cl) 2

상기 실시예 7 내지 22 및 비교예 5 내지 12에서 사용된 첨가제의 종류는 하기와 같다.The types of additives used in Examples 7 to 22 and Comparative Examples 5 to 12 are as follows.

[첨가제 1A][Additive 1A]

Figure PCTKR2017009060-appb-I000020
Figure PCTKR2017009060-appb-I000020

: 글라이신 베타인 하이드로클로라이드(glycine betaine hydrochloride): Glycine betaine hydrochloride

[첨가제 1B][Additive 1B]

Figure PCTKR2017009060-appb-I000021
Figure PCTKR2017009060-appb-I000021

: 3-(카르복시메틸)-1-메시틸-1H-이미다졸-3-이움 클로라이드 (3-(carboxymethyl)-1-mesityl-1H-imidazol-3-ium chloride)3- (carboxymethyl) -1-mesityl-1H-imidazole-3-ium chloride (3- (carboxymethyl) -1-mesityl-1H-imidazol-3-ium chloride)

[첨가제 1C][Additive 1C]

Figure PCTKR2017009060-appb-I000022
Figure PCTKR2017009060-appb-I000022

: 트리고넬린 하이드로클로라이드(trigonelline hydrochloride)Trigonelline hydrochloride

[첨가제 1D][Additive 1D]

Figure PCTKR2017009060-appb-I000023
Figure PCTKR2017009060-appb-I000023

: 3-(카르복시메틸)-1-(2,6-다이이소프로필페닐)-1H-이미다졸-3-이움 브로마이드 (3-(carboxymethyl)-1-(2,6-diisopropylphenyl)-1H-imidazol-3-ium bromide): 3- (carboxymethyl) -1- (2,6-diisopropylphenyl) -1H-imidazole-3-ium bromide (3- (carboxymethyl) -1- (2,6-diisopropylphenyl) -1H-imidazol -3-ium bromide)

[첨가제 1E][Additive 1E]

Figure PCTKR2017009060-appb-I000024
Figure PCTKR2017009060-appb-I000024

: 3-(카르복시메틸)-1-메틸-1H-이미다졸-3-이움 브로마이드(3-(carboxymethyl)-1-methyl-1H-imidazol-3-ium bromide)3- (carboxymethyl) -1-methyl-1H-imidazole-3-ium bromide (3- (carboxymethyl) -1-methyl-1H-imidazol-3-ium bromide)

[첨가제 1F][Additive 1F]

Figure PCTKR2017009060-appb-I000025
Figure PCTKR2017009060-appb-I000025

: 3-(카르복시메틸)-1-메틸-1H-벤조[d]이미다졸-3-이움 브로마이드 (3-(carboxymethyl)-1-methyl-1H-benzo[d]imidazol-3-ium bromide)3- (carboxymethyl) -1-methyl-1H-benzo [d] imidazol-3-ium bromide (3- (carboxymethyl) -1-methyl-1H-benzo [d] imidazol-3-ium bromide)

[첨가제 1G][Additive 1G]

Figure PCTKR2017009060-appb-I000026
Figure PCTKR2017009060-appb-I000026

: 1-(카르복시메틸)피리딘-1-이움 브로마이드 (1-(carboxymethyl)pyridin-1-ium bromide): 1- (carboxymethyl) pyridine-1-ium bromide (1- (carboxymethyl) pyridin-1-ium bromide)

[첨가제 1H][Additive 1H]

Figure PCTKR2017009060-appb-I000027
Figure PCTKR2017009060-appb-I000027

: 4-카르복시-1-메틸피리딘-1-이움 클로라이드 (4-carboxy-1-methylpyridin-1-ium chloride)4-carboxy-1-methylpyridine-1-ium chloride (4-carboxy-1-methylpyridin-1-ium chloride)

[첨가제 1I][Additive 1I]

Figure PCTKR2017009060-appb-I000028
Figure PCTKR2017009060-appb-I000028

: 3-(카르복시메틸)-1-메시틸-1H-이미다졸-3-이움 클로라이드(3-(carboxymethyl)-1-mesityl-1H-imidazol-3-ium chloride)3- (carboxymethyl) -1-mesityl-1H-imidazole-3-ium chloride (3- (carboxymethyl) -1-mesityl-1H-imidazol-3-ium chloride)

[첨가제 1J][Additive 1J]

Figure PCTKR2017009060-appb-I000029
Figure PCTKR2017009060-appb-I000029

: 2-카르복시-N,N,N-트리메틸에탄-1-아미니움 브로마이드(2-carboxy-N,N,N-trimethylethan-1-aminium bromide)2-carboxy-N, N, N-trimethylethane-1-aminium bromide (2-carboxy-N, N, N-trimethylethan-1-aminium bromide)

[첨가제 1K][Additive 1K]

Figure PCTKR2017009060-appb-I000030
Figure PCTKR2017009060-appb-I000030

: (3-카르복시프로필)트리페닐포스포늄 브로마이드((3-carboxypropyl)triphenylphosphonium bromide)((3-carboxypropyl) triphenylphosphonium bromide)

[첨가제 2][Additive 2]

Figure PCTKR2017009060-appb-I000031
Figure PCTKR2017009060-appb-I000031

[첨가제 3][Additive 3]

Figure PCTKR2017009060-appb-I000032
Figure PCTKR2017009060-appb-I000032

[첨가제 4][Additive 4]

Figure PCTKR2017009060-appb-I000033
Figure PCTKR2017009060-appb-I000033

[첨가제 5][Additive 5]

Figure PCTKR2017009060-appb-I000034
Figure PCTKR2017009060-appb-I000034

[첨가제 6][Additive 6]

Figure PCTKR2017009060-appb-I000035
Figure PCTKR2017009060-appb-I000035

[첨가제 7][Additive 7]

Figure PCTKR2017009060-appb-I000036
Figure PCTKR2017009060-appb-I000036

상기 실시예 7 내지 22 및 비교예 5 내지 12에서 진행된 중합 반응의 활성화도를 하기 표 4에 나타내었다.The activation degrees of the polymerization reactions performed in Examples 7 to 22 and Comparative Examples 5 to 12 are shown in Table 4 below.

파울링 발생Fouling Occurs 활성화도(Kg/g-Pd)Activation (Kg / g-Pd) 수득률(g)Yield (g) 밀도(g/ml)Density (g / ml) 실시예 7Example 7 radish 1717 3.53.5 0.270.27 실시예 8Example 8 radish 2222 4.84.8 0.320.32 실시예 9Example 9 radish 1515 3.23.2 0.270.27 실시예 10Example 10 radish 1919 4.14.1 0.470.47 실시예 11Example 11 radish 2020 4.24.2 0.310.31 실시예 12Example 12 radish 16.235016.2350 3.45483.4548 0.26580.2658 실시예 13Example 13 radish 18.890118.8901 4.01984.0198 0.36540.3654 실시예 14Example 14 radish 13.352413.3524 2.84142.8414 0.4060.406 실시예 15Example 15 radish 6.68716.6871 1.42301.4230 0.24530.2453 실시예 16Example 16 radish 19.748619.7486 4.20334.2033 0.31100.3110 실시예 17Example 17 radish 22.359522.3595 4.75814.7581 0.3210.321 실시예 18Example 18 radish 16.235416.2354 3.45493.4549 0.26580.2658 실시예 19Example 19 radish 1.41871.4187 0.30190.3019 -- 실시예 20Example 20 radish 1.11181.1118 0.23660.2366 -- 실시예 21Example 21 radish 4.65374.6537 0.99030.9903 0.33010.3301 실시예 22Example 22 radish 3.27303.2730 0.69650.6965 0.23220.2322 비교예 5Comparative Example 5 U 0.480.48 0.10.1 -- 비교예 6Comparative Example 6 U 2424 5.05.0 -- 비교예 7Comparative Example 7 U 2121 4.44.4 -- 비교예 8Comparative Example 8 U 0.720.72 0.150.15 -- 비교예 9Comparative Example 9 U 0.290.29 0.060.06 -- 비교예 10Comparative Example 10 U 1.31.3 0.270.27 -- 비교예 11Comparative Example 11 U 0.290.29 0.060.06 -- 비교예 12Comparative Example 12 U 0.380.38 0.080.08 --

상기 표 3 및 표 4를 통해 알 수 있는 바와 같이, 전술한 본 발명의 폴리케톤 제조 방법에 따른 실시예 7 내지 22는 카르복시산기를 포함하는 오늄염 화합물을 첨가제로 이용하여 파울링을 방지할 수 있고, 중합 반응 시 안정성 및 활성도가 우수함을 확인하였다.As can be seen through Table 3 and Table 4, Examples 7 to 22 according to the polyketone production method of the present invention described above can prevent fouling by using an onium salt compound containing a carboxylic acid group as an additive , It was confirmed that the stability and activity in the polymerization reaction is excellent.

반면, 첨가제를 전혀 포함하지 않은 비교예 5는 매우 낮은 활성을 나타내었고, 강산인 파라톨루엔산(p-toluenesulfonic acid, TsOH)을 첨가제로 사용한 비교예 6 및 7은 파울링이 발생함을 확인하였다. 또한, 카르복시산기를 전혀 포함하지 않거나, 또는 오늄염 화합물을 포함하지 않음으로써 본 발명과는 전혀 다른 구조를 갖는 첨가제 3 내지 첨가제 7을 사용한 비교예 8 내지 12는 활성도가 매우 낮아 폴리케톤 중합체가 충분히 형성되기 어려울 뿐 아니라 파울링이 발생함을 확인하였다.On the other hand, Comparative Example 5, which does not contain any additives, showed very low activity, and Comparative Examples 6 and 7 using strong acid para-toluenes (p-toluenesulfonic acid, TsOH) as additives confirmed that fouling occurred. . In addition, Comparative Examples 8 to 12 using No. 3 to No. 7 having a structure completely different from the present invention by not containing any carboxylic acid group or containing no onium salt compound had very low activity and sufficiently formed polyketone polymers. It was confirmed that fouling was not only difficult but also occurred.

본 발명의 단순한 변형 내지 변경은 이 분야 통상의 지식을 가진 자에 의하여 용이하게 실시될 수 있으며, 이러한 변형이나 변경은 모두 본 발명의 영역에 포함되는 것으로 볼 수 있다.Simple modifications or changes of the present invention can be easily made by those skilled in the art, and all such modifications or changes can be seen to be included in the scope of the present invention.

Claims (27)

술폰산기로 표면개질된 담체 또는 카르복시산기를 포함하는 탄소수 5 내지 40의 오늄염(onium salt) 화합물; 및 An onium salt compound having 5 to 40 carbon atoms including a carrier or a carboxylic acid surface-modified sulfonic acid group; And 팔라듐계 촉매; 를 포함하는 폴리케톤 화합물 제조용 촉매 조성물.Palladium-based catalysts; Catalyst composition for producing a polyketone compound comprising a. 제1항에 있어서,The method of claim 1, 상기 술폰산기로 표면개질된 담체는 하기 화학식 1-1 내지 1-3 중 어느 하나로 표시되는 작용기가 담체 표면에 결합된 구조를 포함하는 것인 폴리케톤 화합물 제조용 촉매 조성물:The catalyst composition surface-modified by the sulfonic acid group is a catalyst composition for producing a polyketone compound comprising a structure in which a functional group represented by any one of the following formula 1-1 to 1-3 bonded to the carrier surface: [화학식 1-1][Formula 1-1] *-SO3H* -SO 3 H 상기 화학식 1-1에서, *는 담체 표면과 결합되는 부분을 의미한다;In Chemical Formula 1-1, * means a portion bonded to the surface of the carrier; [화학식 1-2][Formula 1-2]
Figure PCTKR2017009060-appb-I000037
Figure PCTKR2017009060-appb-I000037
상기 화학식 1-2에서, R21 내지 R26는 각각 독립적으로 수소 또는 C1~C20의 알킬이고; *는 담체 표면과 결합되는 부분을 의미한다;In Formula 1-2, R 21 to R 26 are each independently hydrogen or alkyl of C1 to C20; * Means the moiety bonded to the surface of the carrier; [화학식 1-3][Formula 1-3]
Figure PCTKR2017009060-appb-I000038
Figure PCTKR2017009060-appb-I000038
상기 화학식 1-3에서, R31 내지 R34는 각각 독립적으로 수소 또는 C1~C20의 알킬이고; *는 담체 표면과 결합되는 부분을 의미한다.In Formula 1-3, R 31 to R 34 are each independently hydrogen or alkyl of C1 to C20; * Denotes the part that is bonded to the carrier surface. it means.
제2항에 있어서,The method of claim 2, 상기 담체는 실리카, 제올라이트, 흑연, 카본블랙, 그래핀, 탄소나노튜브, 활성탄, 폴리스타이렌, 미세 다공성 유기 네트워크 중합체(microporous organic network), 금속유기구조체(MOF), 제올라이트유사구조체(ZIF), 유기골격구조체(COF) 및 셀룰로스를 포함한 바이오폴리머(biopolymer) 중 1 종 이상을 포함하는 폴리케톤 화합물 제조용 촉매 조성물. The carrier may be silica, zeolite, graphite, carbon black, graphene, carbon nanotube, activated carbon, polystyrene, microporous organic network, metal organic structure (MOF), zeolite-like structure (ZIF), organic skeleton A catalyst composition for producing a polyketone compound comprising at least one of a structure (COF) and a biopolymer including cellulose. 제3항에 있어서,The method of claim 3, 상기 술폰산기로 표면개질된 담체는 하기 화학식 1-4로 표시되는 반복단위를 갖는 미세 다공성 유기 네트워크 중합체(microporous organic network)를 포함하는 중공구조체인 폴리케톤 화합물 제조용 촉매 조성물:The catalyst composition surface-modified sulfonic acid group is a catalyst composition for producing a polyketone compound which is a hollow structure comprising a microporous organic network (microporous organic network) having a repeating unit represented by the formula 1-4: [화학식 1-4][Formula 1-4]
Figure PCTKR2017009060-appb-I000039
Figure PCTKR2017009060-appb-I000039
상기 화학식 1-4에서, A는 원자의 연결부위이다.In Formula 1-4, A is a linking portion of an atom.
제3항에 있어서,The method of claim 3, 상기 술폰산기로 표면개질된 담체는 실리카 담체 및 상기 실리카 담체 표면에 형성된 하기 화학식 1-5로 표시되는 반복단위를 갖는 미세 다공성 유기 네트워크 중합체(microporous organic network) 층을 포함하는 것인 폴리케톤 화합물 제조용 촉매 조성물:The sulfonic acid group-modified carrier includes a silica carrier and a catalyst for producing a polyketone compound including a microporous organic network polymer layer having a repeating unit represented by the following Formula 1-5 formed on the surface of the silica carrier. Composition: [화학식 1-5][Formula 1-5]
Figure PCTKR2017009060-appb-I000040
Figure PCTKR2017009060-appb-I000040
상기 화학식 1-5에서, A'는 각각 독립적으로 담체와 결합되는 원자의 연결부위 또는 반복단위 간의 연결부위를 의미하고, 상기 A'중 적어도 하나 이상은 담체와 결합되는 원자의 연결부위이고, 적어도 하나 이상은 반복단위 간의 연결부위이다.In Formula 1-5, each A ′ independently represents a linking site between a linking unit or a repeating unit of an atom bonded to a carrier, and at least one of A ′ is a linking site of an atom bonded to a carrier, and at least At least one is the link between repeat units.
제3항에 있어서,The method of claim 3, 상기 술폰산기로 표면개질된 담체는 하기 화학식 1-6으로 표시되는 반복단위를 갖는 폴리스티렌 화합물을 포함하는 것인 폴리케톤 화합물 제조용 촉매 조성물:A catalyst composition for preparing a polyketone compound, wherein the carrier having a surface-modified sulfonic acid group comprises a polystyrene compound having a repeating unit represented by Formula 1-6: [화학식 1-6][Formula 1-6]
Figure PCTKR2017009060-appb-I000041
Figure PCTKR2017009060-appb-I000041
상기 화학식 1-6에서, R6는 술폰산기, 파라-톨루엔술폰산기 또는 벤젠술폰산기 이고, n은 10 내지 20,000이다.In Chemical Formula 1-6, R 6 is a sulfonic acid group, a para-toluenesulfonic acid group, or a benzene sulfonic acid group, and n is 10 to 20,000.
제3항에 있어서,The method of claim 3, 상기 술폰산기로 표면개질된 담체는 실리카 담체 및 상기 화학식 1-2 내지 화학식 1-3 중 어느 하나로 표시된 작용기가 Si-C 결합된 것인 폴리케톤 화합물 제조용 촉매 조성물.The surface-modified carrier of the sulfonic acid group is a silica carrier and a catalyst composition for producing a polyketone compound in which the functional group represented by any one of Formulas 1-2 to 1-3 is Si-C bonded. 제1항에 있어서,The method of claim 1, 상기 술폰산기로 표면개질된 담체와 상기 팔라듐계 촉매는 용매에 분산된 형태인 폴리케톤 화합물 제조용 촉매 조성물.The catalyst composition for producing a polyketone compound in the form of a surface-modified carrier and the palladium-based catalyst dispersed in a solvent. 제8항에 있어서,The method of claim 8, 상기 용매는 탄소수 1 내지 20의 알콜 화합물인 폴리케톤 화합물 제조용 촉매 조성물.The solvent is a catalyst composition for producing a polyketone compound is an alcohol compound having 1 to 20 carbon atoms. 제1항에 있어서, The method of claim 1, 상기 카르복시산기를 포함하는 탄소수 5 내지 40의 오늄염(onium salt) 화합물은 하기 화학식 2로 표시되는 것인 폴리케톤 화합물 제조용 촉매 조성물.A catalyst composition for producing a polyketone compound, wherein the onium salt compound having 5 to 40 carbon atoms including the carboxylic acid group is represented by the following Formula 2. [화학식 2][Formula 2] [Z-COOH]+[X]- [Z-COOH] + [X] - 상기 화학식 2에서, Z는 질소, 인 또는 황을 함유하는 탄소수 1 내지 20의 하이드로카본기; [X]-는 할로겐, 산소, 보론, 인, 황 또는 이들의 조합을 포함하는 음이온(anion)이다.In Formula 2, Z is a hydrocarbon group having 1 to 20 carbon atoms containing nitrogen, phosphorus or sulfur; [X] - is an anion (anion) containing a halogen, oxygen, boron, phosphorous, sulfur, or a combination thereof. 제10항에 있어서,The method of claim 10, 상기 화학식 2에서, Z는 방향족 헤테로고리기인 폴리케톤 화합물 제조용 촉매 조성물.In Chemical Formula 2, Z is a catalyst composition for preparing a polyketone compound which is an aromatic heterocyclic group. 제10항에 있어서,The method of claim 10, 상기 화학식 2에서, Z는 가지형 헤테로알킬인 폴리케톤 화합물 제조용 촉매 조성물.In Chemical Formula 2, Z is a branched heteroalkyl catalyst composition for preparing a polyketone compound. 제10항에 있어서,The method of claim 10, 상기 화학식 2의 화합물은 글라이신 베타인 하이드로클로라이드(glycine betaine hydrochloride), 트리고넬린 하이드로클로라이드(trigonelline hydrochloride), 3-(카르복시메틸)-1-메시틸-1H-이미다졸-3-이움 브로마이드(3-(carboxymethyl)-1-mesityl-1H-imidazol-3-ium bromide), 3-(카르복시메틸)-1-(2,6-다이이소프로필페닐)-1H-이미다졸-3-이움 브로마이드(3-(carboxymethyl)-1-(2,6-diisopropylphenyl)-1H-imidazol-3-ium bromide), 3-(카르복시메틸)-1-메틸-1H-이미다졸-3-이움 브로마이드(3-(carboxymethyl)-1-methyl-1H-imidazol-3-ium bromide), 3-(카르복시메틸)-1-메틸-1H-벤조[d]이미다졸-3-이움 브로마이드(3-(carboxymethyl)-1-methyl-1H-benzo[d]imidazol-3-ium bromide), 1-(카르복시메틸)피리딘-1-이움 브로마이드(1-(carboxymethyl)pyridin-1-ium bromide), 4-카르복시-1-메틸피리딘-1-이움 클로라이드(4-carboxy-1-methylpyridin-1-ium chloride), 3-(카르복시메틸)-1-메시틸-1H-이미다졸-3-이움 클로라이드(3-(carboxymethyl)-1-mesityl-1H-imidazol-3-ium chloride), 2-카르복시-N,N,N-트리메틸에탄-1-아미니움 브로마이드(2-carboxy-N,N,N-trimethylethan-1-aminium bromide) 및 (3-카르복시프로필)트리페닐포스포늄 브로마이드((3-carboxypropyl)triphenylphosphonium bromide) 중 1종 이상을 포함하는 것인 폴리케톤 화합물 제조용 촉매 조성물.The compound of Formula 2 is glycine betaine hydrochloride (glycine betaine hydrochloride), trigonelline hydrochloride (trigonelline hydrochloride), 3- (carboxymethyl) -1-mesityl-1H-imidazole-3-ium bromide (3- (carboxymethyl) -1-mesityl-1H-imidazol-3-ium bromide), 3- (carboxymethyl) -1- (2,6-diisopropylphenyl) -1H-imidazole-3-ium bromide (3- (carboxymethyl) -1- (2,6-diisopropylphenyl) -1H-imidazol-3-ium bromide), 3- (carboxymethyl) -1-methyl-1H-imidazole-3-ium bromide (3- (carboxymethyl) -1-methyl-1H-imidazol-3-ium bromide), 3- (carboxymethyl) -1-methyl-1H-benzo [d] imidazol-3-ium bromide (3- (carboxymethyl) -1-methyl- 1H-benzo [d] imidazol-3-ium bromide), 1- (carboxymethyl) pyridine-1-ium bromide (1- (carboxymethyl) pyridin-1-ium bromide), 4-carboxy-1-methylpyridine-1 4-carboxy-1-methylpyridin-1-ium chloride, 3- (carboxymethyl) -1-mesh -1H-imidazol-3-ium chloride (3- (carboxymethyl) -1-mesityl-1H-imidazol-3-ium chloride), 2-carboxy-N, N, N-trimethylethane-1-aminium bromide Polyketone containing one or more of (2-carboxy-N, N, N-trimethylethan-1-aminium bromide) and (3-carboxypropyl) triphenylphosphonium bromide Catalyst composition for preparing the compound. 제1항에 있어서, The method of claim 1, 상기 팔라듐계 촉매는 하기 화학식 3 내지 화학식 5 중 어느 하나로 표시되는 것인 폴리케톤 화합물 제조용 촉매 조성물.The palladium-based catalyst is a catalyst composition for producing a polyketone compound represented by any one of the following formulas (3) to (5). [화학식 3][Formula 3]
Figure PCTKR2017009060-appb-I000042
Figure PCTKR2017009060-appb-I000042
[화학식 4][Formula 4]
Figure PCTKR2017009060-appb-I000043
Figure PCTKR2017009060-appb-I000043
[화학식 5][Formula 5]
Figure PCTKR2017009060-appb-I000044
Figure PCTKR2017009060-appb-I000044
상기 화학식 3 내지 5에서, R1 내지 R4는 각각 독립적으로 수소, 탄소수 1 내지 10의 알킬기, 탄소수 1 내지 10의 알콕시기, 또는 탄소수 6 내지 20의 방향족 탄화수소기이고, Y1 및 Y2는 각각 독립적으로 할로겐 음이온 또는 옥시아세테이트 음이온이고, Y3 내지 Y5는 각각 독립적으로 수소, 탄소수 1 내지 10의 알킬기, 탄소수 1 내지 10의 오르가노실리콘기, 탄소수 3 내지 10의 시클로알킬기 또는 탄소수 6 내지 20의 방향족 탄화수소기이고, Y6은 탄소수 1 내지 10의 알킬렌기, 탄소수 3 내지 10의 시클로알킬렌기 또는 탄소수 6 내지 20의 2가 방향족 탄화수소기이다.In Formulas 3 to 5, R 1 to R 4 are each independently hydrogen, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, or an aromatic hydrocarbon group having 6 to 20 carbon atoms, and Y 1 and Y 2 are Each independently is a halogen anion or an oxyacetate anion, and Y 3 to Y 5 are each independently hydrogen, an alkyl group having 1 to 10 carbon atoms, an organosilicon group having 1 to 10 carbon atoms, a cycloalkyl group having 3 to 10 carbon atoms, or 6 to 6 carbon atoms; It is a 20 aromatic hydrocarbon group, Y <6> is a C1-C10 alkylene group, a C3-C10 cycloalkylene group, or a C6-C20 divalent aromatic hydrocarbon group.
제1항에 있어서, The method of claim 1, 상기 팔라듐계 촉매는 1,3-Bis(di-o-methoxyphenylphosphino)propane]Pd(OAc)2 촉매, Pd(di-o-methoxyphenylphosphino)(diphenylphosphino)propane)(OAc)2 촉매 및 Pd(1,3-bis(diphenylphosphino)propane)(OAc)2 촉매로 이루어진 군으로부터 선택되는 1종 이상인 폴리케톤 화합물 제조용 촉매 조성물.The palladium-based catalysts include 1,3-Bis (di-o-methoxyphenylphosphino) propane] Pd (OAc) 2 catalyst, Pd (di-o-methoxyphenylphosphino) (diphenylphosphino) propane) (OAc) 2 catalyst and Pd (1,3 A catalyst composition for producing at least one polyketone compound selected from the group consisting of -bis (diphenylphosphino) propane) (OAc) 2 catalyst. 제1항에 있어서,The method of claim 1, 상기 술폰산기로 표면개질된 담체 또는 상기 카르복시산기를 포함하는 오늄염 화합물;과 상기 팔라듐계 촉매;의 당량비는 1:0.1 내지 1:10인 폴리케톤 화합물 제조용 촉매 조성물.A catalyst composition for producing a polyketone compound having an equivalent ratio of the onium salt compound including the carrier or the carboxylic acid group surface-modified by the sulfonic acid group and the palladium-based catalyst is 1: 0.1 to 1:10. 제1항에 따른 폴리케톤 화합물 제조용 촉매 조성물을 포함하고, 반응물로 올레핀 및 일산화탄소를 이용하는 폴리케톤 화합물 제조용 팔라듐 혼합 촉매 시스템.A palladium mixed catalyst system for producing a polyketone compound, comprising the catalyst composition for producing a polyketone compound according to claim 1 and using olefin and carbon monoxide as reactants. 제1항에 따른 폴리케톤 화합물 제조용 촉매 조성물을 용매에 분산시키고, Dispersing the catalyst composition for producing a polyketone compound according to claim 1 in a solvent, 상기 분산된 촉매 조성물에 올레핀 및 일산화탄소를 가하여 중합시키는 단계를 포함하는 폴리케톤 제조 방법.Polyketone manufacturing method comprising the step of polymerizing by adding olefin and carbon monoxide to the dispersed catalyst composition. 제18항에 있어서,The method of claim 18, 상기 용매는 탄소수 1 내지 20의 알콜 화합물인 폴리케톤 제조 방법. The solvent is a polyketone production method of an alcohol compound having 1 to 20 carbon atoms. 제18항에 있어서,The method of claim 18, 상기 술폰산기로 표면개질된 담체 또는 카르복시산기를 포함하는 오늄염 화합물은 0.1×10-3 M 내지 1.0×10-3 M의 몰농도로 투입되는 폴리케톤 제조 방법.Onium salt compound comprising a carrier or a carboxylic acid surface-modified sulfonic acid group is a polyketone production method is introduced at a molar concentration of 0.1 × 10 -3 M to 1.0 × 10 -3 M. 제18항에 있어서,The method of claim 18, 상기 폴리케톤 화합물 제조용 촉매 조성물은 술폰산기로 표면개질된 담체를 포함하고, The catalyst composition for producing a polyketone compound includes a carrier surface-modified with a sulfonic acid group, 술폰산기로 표면개질된 담체는 담체에 황산 혹은 클로로황산을 가하여 제조되는 것인 폴리케톤 제조 방법.A carrier modified with a sulfonic acid group is a polyketone production method is prepared by adding sulfuric acid or chlorosulfuric acid to the carrier. 제18항에 있어서, The method of claim 18, 상기 팔라듐계 촉매는 0.1×10-3 M 내지 1.0×10-3 M의 몰농도로 포함되는 것인 폴리케톤 제조 방법.The palladium-based catalyst is a polyketone production method that is included in a molar concentration of 0.1 × 10 -3 M to 1.0 × 10 -3 M. 제18항에 있어서,The method of claim 18, 상기 올레핀은 에틸렌, 프로필렌, 헥센, 데센 또는 이들의 혼합물인 폴리케톤 제조 방법.Wherein said olefin is ethylene, propylene, hexene, decene or mixtures thereof. 제18항에 있어서, The method of claim 18, 상기 올레핀과 상기 일산화탄소는 20 ~ 30 bar : 30 ~ 40 bar의 비율로 투입되는 것인 폴리케톤 제조 방법.Wherein the olefin and the carbon monoxide is 20 to 30 bar: 30 to 40 bar in the ratio of polyketone production method. 제18항에 있어서, The method of claim 18, 상기 중합 반응은 50℃ 내지 150℃에서 수행되는 것인 폴리케톤 제조 방법.The polymerization reaction is carried out at 50 ℃ to 150 ℃ polyketone production method. 제18항에 있어서, The method of claim 18, 상기 폴리케톤 제조 방법은 시드 비투입형 방법인 폴리케톤 제조 방법.The polyketone production method is a seed non-injection method polyketone production method. 제18항에 따른 폴리케톤 제조 방법에 의해 형성되고, 겉보기밀도가 0.1 내지 0.5 g/ml인 폴리케톤 중합체.A polyketone polymer formed by the polyketone production method according to claim 18 and having an apparent density of 0.1 to 0.5 g / ml.
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