WO2018030796A1 - Aerogel precursor, preparation method therefor, aerogel prepared therefrom, and aerogel preparation method using same - Google Patents
Aerogel precursor, preparation method therefor, aerogel prepared therefrom, and aerogel preparation method using same Download PDFInfo
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- WO2018030796A1 WO2018030796A1 PCT/KR2017/008650 KR2017008650W WO2018030796A1 WO 2018030796 A1 WO2018030796 A1 WO 2018030796A1 KR 2017008650 W KR2017008650 W KR 2017008650W WO 2018030796 A1 WO2018030796 A1 WO 2018030796A1
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/113—Silicon oxides; Hydrates thereof
- C01B33/12—Silica; Hydrates thereof, e.g. lepidoic silicic acid
- C01B33/14—Colloidal silica, e.g. dispersions, gels, sols
- C01B33/157—After-treatment of gels
- C01B33/158—Purification; Drying; Dehydrating
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
- C07F7/02—Silicon compounds
- C07F7/08—Compounds having one or more C—Si linkages
- C07F7/18—Compounds having one or more C—Si linkages as well as one or more C—O—Si linkages
Definitions
- the present invention relates to an airgel precursor, a method for preparing the same, an airgel prepared therefrom, and a method for preparing an airgel using the same. It relates to a manufacturing method.
- Aerogels are porous materials with 98% of the total volume of air in which SiO 2 nanostructures are coarsely woven like a nonwoven fabric. Aerogels have high porosity, nano-level micropores, and high specific surface area, resulting in ultra-light weight, high thermal insulation, and low dielectric properties. As a result, researches are being actively conducted as insulation materials and environmentally friendly high-temperature insulation materials, ultra-low dielectric thin films for highly integrated devices, catalysts and catalyst carriers, electrodes for supercapacitors or seawater desalination.
- airgel is super-insulation, which shows a thermal conductivity of 0.300 W / m ⁇ K or lower, which is lower than that of conventional thermal insulation such as styrofoam.
- airgel has been used as a high temperature insulation material because there is no fear of fire vulnerabilities and the generation of harmful gases in case of fire, which is a fatal weakness of the organic insulation material.
- surface hydrophobization treatment is essential to prevent moisture penetration.
- the hydrophobic group on the surface of the airgel is not oxidized by heat, it may exhibit excellent durability.
- TEOS tetraethoxysilane
- hydrolyzed TEOS is used as a precursor when synthesizing aerogels, and water, alcohol, and acid or base catalysts are used to control the porosity of the wet gel, and after hydrophobic surface modification, Aerogels having hydrophobicity were prepared through supercritical drying and atmospheric pressure drying.
- the reaction efficiency is lower than that of the liquid phase which is a single phase because it is a liquid / solid two phase. Therefore, a large amount of surface hydrophobization agent is used in the surface hydrophobization treatment of the wet gel, and as a result, the surface hydrophobization agent is easily oxidized by heat, thereby deteriorating high temperature durability.
- Another object of the present invention is to provide an airgel excellent in both room temperature and high temperature hydrophobicity, high temperature stability and heat insulation.
- Still another object of the present invention is to provide an airgel blanket having excellent room temperature and high temperature hydrophobicity, high temperature stability, and thermal insulation.
- Still another object of the present invention is to provide a method for preparing an airgel that does not undergo a separate solvent replacement process.
- the present invention comprises at least one selected from the group consisting of structural units represented by the following formula (1) and structural units represented by the following formulas (2) to (4) in a molar ratio of 100: 1 to 100: 20, and the weight average molecular weight
- An airgel precursor is characterized in that it is 1,000 to 6,000 g / mol and has a viscosity of 2.0 to 4.0 cps after heating at 45 to 60 ° C. for 24 hours:
- L 1 to L 4 are the same as or different from each other, and each independently, a direct bond or O,
- X is Si, Ti, Zr, Hf or Rf,
- R 1 is a substituted or unsubstituted C 1 to C 20 linear alkyl group, a substituted or unsubstituted C 3 to C 20 branched or cyclic alkyl group, a substituted or unsubstituted C 2 to C 20 linear alkenyl group, Substituted or unsubstituted C 4 to C 20 linear alkenyl group, substituted or unsubstituted C 2 to C 20 linear alkynyl group, or substituted or unsubstituted C 5 to C 20 aryl group,
- R 2 is a halogen, hydroxyl group, substituted or unsubstituted C 1 to C 20 alkoxy group, substituted or unsubstituted C 1 to C 20 alkyloyl group, substituted or unsubstituted C 1 to C 20 alkyloocta It's time.
- the present invention is a first step of preparing a mixture by mixing a compound represented by the formula (21) and a compound represented by the formula (22) with an alcohol in a molar ratio of 100: 1 to 100: 20; And a second step of hydrolyzing and polycondensing the mixture.
- R is a substituted or unsubstituted C 1 to C 20 linear alkyl group or a substituted or unsubstituted C 3 to C 20 branched or cyclic alkyl group,
- X is Si, Ti, Zr, Hf or Rf,
- R 1 is a substituted or unsubstituted C 1 to C 20 linear alkyl group, a substituted or unsubstituted C 3 to C 20 branched or cyclic alkyl group, a substituted or unsubstituted C 2 to C 20 linear alkenyl group, A substituted or unsubstituted C 4 to C 20 branched alkenyl group, a substituted or unsubstituted C 2 to C 20 linear alkynyl group, or a substituted or unsubstituted C 5 to C 20 aryl group,
- R 2 is a halogen, hydroxyl group, substituted or unsubstituted C 1 to C 20 alkoxy group, substituted or unsubstituted C 1 to C 20 alkyloyl group, substituted or unsubstituted C 1 to C 20 alkyloocta It's time.
- the present invention comprises the steps of mixing the airgel precursor and the base catalyst to form a wet gel at pH ⁇ 3; Surface modification by mixing the wet gel and a hydrophobic agent; And it provides a method for producing an airgel comprising the step of drying the surface modification gel.
- the airgel precursor according to the present invention has excellent room temperature and high temperature hydrophobicity, excellent durability, and can be used while mass storage for a long time.
- the airgel precursor of the present invention is imparted hydrophobicity to the wet gel produced during the preparation of the airgel, so that compatibility of the wet gel and the organic solvent can be improved, thereby increasing the efficiency during surface modification, surface modification You can also reduce the amount of material you use.
- the airgel and the airgel blanket of the present invention may be excellent in both room temperature and high temperature hydrophobicity, high temperature stability and thermal insulation.
- Figure 2 is a graph showing the distribution of pores in the airgel of Example 5 and Comparative Example 3.
- 'substituted or unsubstituted' is deuterium; Cyano group; C 1 to C 20 linear alkyl group; C 3 to C 20 branched alkyl group; C 2 Through C 20 Linear alkenyl group; Branched alkenyl groups of C 4 to C 20 ; C 2 to C 20 linear alkynyl group; It means unsubstituted or substituted with one or more substituents selected from the group consisting of a C 3 to C 20 cycloalkyl group and a C 6 to C 20 aryl group.
- site means a site linked with other substituents or structural units.
- Airgel precursor according to an embodiment of the present invention is a structural unit represented by the following formula (1) and at least one selected from the group consisting of structural units represented by the formula 2 to 4 in a molar ratio of 100: 1 to 100: 20
- the weight average molecular weight is 1,000 to 6,000 g / mol, and the viscosity is 2.0 to 4.0 cps after heating at 45 to 60 ° C for 24 hours.
- L 1 to L 4 are the same as or different from each other, and each independently, a direct bond or O,
- X may be Si, Ti, Zr, Hf or Rf, more specifically Si.
- R 1 is a hydrophobic functional group which imparts hydrophobicity to the airgel precursor.
- the alkyl group may be a substituted or unsubstituted C 1 to C 10 linear alkyl group or a substituted or unsubstituted C 3 to C 10 branched alkyl group, specific examples thereof include methyl group, ethyl group, propyl group, butyl group, Pentyl, hexyl, heptyl, octyl, nonyl, decyl, isopropyl, isobutyl, sec-butyl and tert-butyl, isopentyl, neopentyl, isohexyl, isoheptyl, isooctyl, isononyl, Or isodecyl.
- the cyclic alkyl group includes C 3 to C 20 monocyclic or polycyclic, and the polycyclic may mean a group directly connected or condensed with another ring group.
- the other ring group here may be a cyclo alkyl group, hetero cyclo alkyl group, aryl group or heteroaryl group.
- the cycloalkyl group may be a substituted or unsubstituted C 3 to C 10 cycloalkyl group, specific examples thereof include cyclopropyl group, cyclobutyl group, cyclopentyl group, cyclohexyl group, cycloheptyl group, cyclooctyl group, Cyclononyl group, a cyclodecyl group, etc. are mentioned.
- the alkenyl group may be a substituted or unsubstituted C 2 to C 10 linear alkenyl group, a substituted or unsubstituted C 4 to C 10 branched alkenyl group, specific examples thereof may be an ethenyl group, propenyl group, butene And a vinyl group, pentenyl group, hexenyl group, heptenyl group, octenyl group, nonenyl group, or decenyl group.
- the alkynyl group may be a substituted or unsubstituted C 2 to C 10 linear alkynyl group, and specific examples thereof include ethynyl group, propynyl group, butynyl group, pentynyl group, hexynyl group, heptynyl group, octinyl group, and noninyl group. Or a decinyl group.
- the aryl group includes monocyclic or polycyclic, and the polycyclic means a group in which aryl is directly connected or condensed with another ring group.
- Specific examples of the aryl group include phenyl group, biphenyl group, triphenyl, naphthyl group, anthryl group, phenanthrenyl group, pyrenyl group or fluorenyl group.
- R 1 may be a substituted or unsubstituted C 1 to C 20 linear alkyl group or a substituted or unsubstituted C 3 to C 20 branched group, and more specifically, may be a methyl group.
- R 2 are each independently the same as or different from each other and are a halogen, a hydroxyl group, a substituted or unsubstituted C 1 to C 20 alkoxy group, a substituted or unsubstituted C 1 to C 20 alkyloyl group, a substituted or unsubstituted It may be a C 1 to C 20 alkylooxy group, specifically, it may be a halogen, a hydroxyl group or an unsubstituted C 1 to C 20 alkoxy group.
- the halogen may be one selected from the group consisting of F, Cl, Br, I, and At, and specifically, the halogen may be one selected from the group consisting of F, Cl, Br, and I.
- the alkoxy group may be a C 1 to C 10 alkoxy group, and specific examples thereof include methoxy group, ethoxy group, propoxy group, butoxy group, pentoxy group, hexoxy group, octoxy group, nonoxy group or dodecyloxy, and the like. Can be.
- alkylooxy group examples include an acetyl group, propionyl group, n-butyryloxy group or stearooxy group.
- alkyloyloxy group examples include propionyloxy group, n-butyryloxy group, stearoyloxy group, and the like.
- R 2 may be specifically an unsubstituted C 1 to C 20 alkoxy group, and more specifically, may be a methoxy group.
- the airgel precursor is preferably at least one selected from the group consisting of a structural unit represented by the formula (1) and a structural unit represented by the following formulas 2 to 4 100: 1 to 100: 15, more preferably 100: It may be included in a molar ratio of 4 to 100: 10, the weight average molecular weight is preferably 1,000 to 5,500g / mol, more preferably 1,000 to 3,500g / mol.
- the airgel precursor may have excellent hydrophobicity by itself. In addition, it is excellent in durability and can be mass-produced, and can be used in an airgel manufacturing process while storing for a long time after mass production.
- the airgel precursor may impart hydrophobicity to the wet gel produced during the preparation of the airgel or the airgel blanket.
- the wet gel imparted with hydrophobicity may improve compatibility with an organic solvent, thereby increasing efficiency in the surface modification process during the aerogel or airgel blanket manufacturing process, and reducing the amount of surface modifier used.
- the airgel or airgel blanket prepared from the airgel precursor of the present invention is not only excellent in room temperature and high temperature hydrophobicity, but also in high temperature thermal stability and heat insulation.
- the airgel precursor has a viscosity of 2.0 to 4.0 cps after heating at 45 to 60 ° C. for 24 hours, preferably 2.5 to 3.5 cps, more preferably 2.8 to 2.9 cps.
- the airgel precursor may maintain the above-described viscosity range not only after heating but also before and during heating.
- leaving the airgel precursor at 45 to 60 ° C. for 1 hour means to leave it at room temperature (23 ⁇ 3 ° C.) for 1 hour.
- the airgel precursor satisfies all of the above-mentioned viscosity conditions at a temperature of 6 months or more at a viscosity of 2.0 to 4.0 cps, preferably 2.5 to 3.5 cps, more preferably 2.8 to 2.9 cps, and excellent durability. it means.
- Si of the structural unit represented by Chemical Formula 1 in the airgel precursor may be connected to Si of the structural unit represented by Chemical Formula 1 via O (oxygen).
- the airgel precursor may include a structural unit represented by Formula 5 below.
- the airgel precursor may include one or more selected from the group consisting of structural units represented by the following Chemical Formulas 6 to 8.
- the structural unit represented by Chemical Formula 6 may include one or more selected from the group consisting of structural units represented by the following Chemical Formulas 6-1 to 6-3.
- the structural unit represented by Chemical Formula 7 may include one or more types from the group consisting of the structural units represented by the following Chemical Formulas 7-1 to 7-3.
- the structural unit represented by Formula 8 may be at least one selected from the group consisting of structural units represented by the following Formulas 8-1 to 8-3.
- R is a substituted or unsubstituted C 1 to C 3 linear alkyl group or a substituted or unsubstituted C 3 to C 20 branched or cyclic alkyl group, specifically, a substituted or unsubstituted C 1 to C 3 linear alkyl group It may be, and more specifically may be an ethyl group.
- the airgel precursor may include two or more selected from the group consisting of structural units represented by the formula (2) to (4).
- the high temperature hydrophobization thermal stability of the airgel, which is the final product may be more excellent.
- two or more kinds of the structural units may be included, or two or more different structural units may be included.
- the Xs of the structural units represented by Formulas 2 to 4 may be connected to each other via O. Specifically, it may be represented by one or more selected from the group consisting of structural units represented by the following formulas (9) and (10).
- X in the structural units represented by Formulas 2 to 4 may be connected to each other through O. Specifically, it may be represented by one or more selected from the group consisting of structural units represented by the following formulas (11) to (13).
- Si of the structural unit represented by Formula 1 and X or more of the structural units represented by Formulas 9 to 13 in the airgel precursor may be connected to each other via O (oxygen).
- the airgel precursor is a structural unit represented by the formula (1); And it may include one or more selected from the group consisting of structural units represented by the formula (14) to formula (18).
- the structural unit represented by Chemical Formula 14 may include one or more types from the group consisting of structural units represented by the following Chemical Formulas 14-1 to 14-3.
- the structural unit represented by Chemical Formula 15 may include one or more types from the group consisting of structural units represented by the following Chemical Formulas 15-1 to 15-3.
- the structural unit represented by Chemical Formula 16 may include one or more types from the group consisting of structural units represented by the following Chemical Formulas 16-1 to 16-3.
- the structural unit represented by Chemical Formula 17 may include one or more types from the group consisting of structural units represented by Chemical Formulas 17-1 to 17-3.
- the structural unit represented by Chemical Formula 18 may include one or more types from the group consisting of structural units represented by the following Chemical Formulas 18-1 to 18-3.
- R is a substituted or unsubstituted C 1 to C 3 linear alkyl group or a substituted or unsubstituted C 3 to C 20 branched or cyclic alkyl group, specifically, a substituted or unsubstituted C 1 to C 3 linear alkyl group It may be, and more specifically may be an ethyl group.
- the structural unit represented by Chemical Formula 1 may be derived from a compound represented by Chemical Formula 21, and the structural unit represented by Chemical Formulas 2 to 4 may be derived from a compound represented by Chemical Formula 22.
- R, X, R 1 and R 2 are as described in the description of Formula 6-1.
- R may be an ethyl group
- X may be Si
- R 1 may be a methyl group
- R 2 may be methoxy
- Hydrolysis degree of the airgel precursor according to an embodiment of the present invention may be 60% to 95%. If the above range is satisfied, the wet gel formed using the same may be formed in a short time. If the degree of hydrolysis is less than the above-mentioned range, the wet gel formation time may be long, and transparency and heat resistance of the airgel may be reduced. When the degree of hydrolysis exceeds the above-mentioned range, durability of the airgel precursor prepared therefrom may be lowered.
- the airgel precursor according to an embodiment of the present invention is a first step of preparing a mixture by mixing a compound represented by the formula (21) and a compound represented by the following formula 22 with alcohol in a molar ratio of 100: 1 to 100: 20 ; And a second step of hydrolyzing and polycondensing the mixture.
- R, X, R 1 and R 2 are as described in the description of the above airgel precursor.
- the alcohol is not particularly limited as long as it is compatible with water and can dissolve the compounds represented by Formulas 21 and 22.
- the alcohol may be at least one selected from the group consisting of methanol, ethanol, propanol, isopropanol and butanol.
- the alcohol may be included in an amount of 1 to 40 parts by weight based on 100 parts by weight of the total of the compounds represented by Formulas 21 and 22. If the above range is satisfied, the silica content in the airgel precursor can be appropriately controlled.
- the second step specifically includes a second step of hydrolyzing the mixture using an acid catalyst and water to form a reactant; And it may include a step 2-2 to prepare an airgel precursor by polycondensing the reactants.
- the acid catalyst may be at least one selected from the group consisting of hydrochloric acid, nitric acid, acetic acid, citric acid and oxalic acid.
- the acid catalyst may be included in an amount of 0.01 to 0.1 parts by weight based on 100 parts by weight of the total of the compounds represented by Formulas 21 and 22.
- the water may be included in an amount of 0.1 to 20 parts by weight based on 100 parts by weight of the total of the compounds represented by Chemical Formulas 21 and 22, and when the above-mentioned content is satisfied, the degree of hydrolysis is controlled to control the above-described weight average molecular weight and viscosity conditions. It can be prepared an airgel precursor that satisfies.
- the water and the acid catalyst may be in the form of an acid catalyst aqueous solution.
- the acid catalyst aqueous solution may be included in the mixture in a dropwise dropwise manner in a dropwise manner.
- the color may be blurred and the temperature may be higher than room temperature, but the color of the reactant is clear, and the temperature is lowered to room temperature, and then the step 2-2 is performed. Can be done.
- Step 2-2 may be a step of preparing an airgel precursor by heating and refluxing the reactant at 70 to 100 ° C. for 1 to 30 hours, cooling to room temperature, and filtration under reduced pressure using a filter. When the temperature and time conditions described above are satisfied, an airgel precursor that satisfies the above-described weight average molecular weight and viscosity conditions may be prepared.
- An airgel according to another embodiment of the present invention may be prepared using an airgel precursor according to an embodiment of the present invention.
- the airgel according to another embodiment of the present invention is all hydrophobized to small pores in the airgel precursor, it may have excellent hydrophobicity at room temperature and high temperature.
- the airgel may have high porosity, low thermal conductivity, and excellent mechanical flexibility.
- the airgel may have a carbon content of 10 to 15% by weight relative to the total weight of the airgel at room temperature, and may have a carbon content of 1 to 4% with respect to the total weight of the airgel at high temperature. That is, due to the high carbon content in the airgel, not only excellent hydrophobicity at room temperature, but also high temperature hydrophobicity may be excellent because more carbon may remain at a higher temperature than a conventional airgel.
- the airgel may have a specific surface area of 500 m 2 / g to 800 m 2 / g.
- the aerogel is a porous porous structure comprising a plurality of micropores, nano-sized primary particle particles, specifically, the average particle diameter (D 50 ) of 100 nm or less primary particles are combined to form a mesh It may be formed as a fine structure, that is, a three-dimensional network structure forming a cluster (cluster) of.
- the carbon content can be measured using Eltra's Carbon / Sulfur Analyzer (CS-800).
- the specific surface area can be measured by the adsorption / desorption amount of nitrogen according to the partial pressure (0.11 ⁇ p / p0 ⁇ 1) using the ASAP 2020 instrument of Micrometrics.
- the airgel according to another embodiment of the present invention comprises the steps of preparing a wet gel by adding a base to a silica sol containing an airgel precursor according to an embodiment of the present invention; Aging the wet gel; Surface modification of the matured wet gel; And it can be prepared by a manufacturing method comprising the step of supercritical drying the wet gel.
- the silica sol may be prepared by further mixing water and alcohol with the airgel precursor. Description of the alcohol is as described above in the description of the airgel precursor.
- the base examples include inorganic bases such as sodium hydroxide and potassium hydroxide; Or an organic base such as ammonium hydroxide, but in the case of the inorganic base, since the metal ion contained in the compound may be coordinated (coordination) to the Si-OH compound, the organic base may be preferable.
- the organic base is ammonium hydroxide (NH 4 OH), tetramethylammonium hydroxide (TMAH), tetraethylammonium hydroxide (TEAH), tetrapropylammonium hydroxide (TPAH), tetrabutylammonium hydroxide (TBAH), methylamine, ethylamine, isopropylamine, monoisopropylamine, diethylamine, diisopropylamine, dibutylamine, trimethylamine, triethylamine, triisopropylamine, tributylamine, choline, Monoethanolamine, diethanol amine, 2-aminoethanol, 2- (ethyl amino) ethanol, 2- (methyl amino) ethanol, N-methyl diethanolamine, dimethylaminoethanol, diethylaminoethanol, nitrilotriethanol, 2 -(2-aminoethoxy) ethanol, 1-amino-2-propanol, triethanol
- the base may be precipitated when it is added to the solid phase, it may be preferable to be added in a solution phase diluted with the polar organic solvent described above.
- the aging step is a process for allowing the wet gel to stand at an appropriate temperature so that the chemical change is completely made, and by the aging process for the wet gel, it is possible to strengthen the network structure inside the wet gel.
- the moisture inside the wet gel may be substituted with a polar organic solvent during the aging process, and as a result, it is possible to prevent the pore structure deformation and reduction of the silica gel due to evaporation of the moisture inside the wet gel in a subsequent supercritical drying process.
- the aging step may be carried out until the chemical change in the wet gel is completed, specifically, the wet gel-based composite at 50 to 80 °C 1 hour to 6 hours, more specifically to 60 to 75 °C It can be carried out by immersing in a aging solution for 2 to 4 hours.
- the aging solution may be alcohol, the description of the alcohol is as described above.
- the surface deformation may be performed for 1 to 6 hours at 40 to 80 ° C. after the wet gel is immersed in the surface modification solution.
- the surface modification solution is at least one selected from the group consisting of hexamethyldisilazane, tetramethylchlorosilane, silicone oil, amino silane, alkyl silane, polydimethyl siloxane, and dimethyldichlorosilane and alcohol It may be a solution containing. Description of the alcohol is as described above.
- the pores of the wet gel may be hydrophobized to facilitate water removal of the pores during supercritical drying.
- the supercritical drying step may be a supercritical drying step using supercritical carbon dioxide.
- Carbon dioxide (CO 2 ) is a gaseous state at room temperature and atmospheric pressure, but if it exceeds a certain temperature and high pressure limit called the supercritical point, the evaporation process does not occur, so it becomes a critical state in which gas and liquid cannot be distinguished.
- Carbon dioxide in the state is called supercritical carbon dioxide.
- Supercritical carbon dioxide has a molecular density close to a liquid, but has a low viscosity, close to a gas, high diffusion efficiency, high drying efficiency, and short drying time.
- the surface-modified wet gel may be put in a supercritical drying reactor, and then a solvent replacement process may be performed in which a liquid CO 2 is filled and a solvent inside the silica aerogel is replaced with CO 2 .
- the temperature is raised to 30 to 80 ° C., preferably 40 to 70 ° C. at a constant temperature increase rate, specifically 0.1 / min to 1 / min, and then the pressure is equal to or higher than the pressure at which carbon dioxide becomes a supercritical state. Maintaining a pressure of 300 bar, preferably 80 to 200 bar, more preferably 100 bar to 150 bar can be maintained for a predetermined time, specifically 20 minutes to 1 hour in the supercritical state of carbon dioxide.
- carbon dioxide is supercritical at a temperature of 31 ° C. and a pressure of 73.8 bar.
- the carbon dioxide may be maintained at a constant temperature and a constant pressure for 2 hours to 12 hours, more specifically, 2 hours to 6 hours at which the carbon dioxide becomes a supercritical state, and then the pressure may be gradually removed to complete the supercritical drying step.
- the airgel according to another embodiment of the present invention comprises the steps of mixing the airgel precursor and the base catalyst according to an embodiment of the present invention to form a wet gel at pH ⁇ 3; Surface modification by mixing with the wet gel and a hydrophobic agent; And it may be prepared by a manufacturing method comprising the step of drying the surface-modified wet gel.
- the forming of the wet gel is as described in the above-described method for preparing an airgel.
- the step of modifying the surface by mixing the wet gel and the hydrophobic agent may be a step of silylating the surface of the wet gel using a silylating agent which is a hydrophobic agent.
- predetermined water in the pores of the wet gel and the used silylating agent can react to form an insoluble compound in water, and water present in the pores by the molar volume of the formed compound. This can be substituted automatically.
- water and water in the pores of the wet gel may be easily separated from the wet gel by a compound that is insoluble in water. This silylation may not require a separate solvent replacement process.
- the silylating agent is preferably (R 3 ) 4- n SiCl n , (R 4 ) 4- m Si (OR 5 ) m , (R 6 ) 3 Si-O-Si (R 6 ) 3 , and ( R 7 ) 3 Si-O-Si (R 7 ) 3 It may be one or more selected from the group consisting of, wherein R 3 to R 7 are the same as or different from each other, and each independently, hydrogen, substituted or unsubstituted A C 1 to C 20 linear alkyl group, a substituted or unsubstituted C 3 to C 20 branched or cyclic alkyl group, a substituted or unsubstituted C 5 to C 20 aryl group, n and m are the same as each other Different, and may each independently be 1-4.
- the silylating agent may be at least one selected from the group consisting of silazane, hexamethyldisilazane, trimethylchlorosilane, hexamethyldisiloxane, trimethylsiloxane and isopropoxytrimethylsilane.
- the silylating agent may be used in a liquid state or a gaseous state.
- the liquid state may be a silylating agent alone or a state dissolved in alcohol.
- the temperature in the step of drying the surface-modified wet gel may be -30 to 200 °C, preferably 0 to 150 °C, the pressure is 0.001 to 20bar, preferably 0.01 to 5bar, more preferably 0.1 to It can be 2 bar and can be dried by radiation, convection and contact drying.
- the airgel produced by the above-described method for producing an airgel may be 90% or more of the theoretically possible coverage of the inner surface by the organic surface group coated by the surface silylation.
- coverage means the number of organic surface groups per square nanometer of the inner surface area of the airgel.
- Surface modification of the porous SiO 2 material with trimethylchlorosilane can theoretically yield coverage of trimethylsilyl groups (TMS) of up to 2.8 nm ⁇ 2 . This can be calculated from the steric bulk of the TMS unit, which is described in the literature as the umbrella effect.
- the required space from the Si-C (0.189 nm) and CH (0.108 nm) bond lengths and the van der Waals radius of the TMS molecules is estimated to be about 0.36 nm 2 per TMS molecule. In conversion, this corresponds to the coverage of TMS per nm 2 (W. Urbaniak, F. Janowski, B.
- the coverage can be calculated using the following formula.
- An airgel blanket according to another embodiment of the present invention may be prepared using an airgel precursor according to an embodiment of the present invention.
- the airgel blanket according to another embodiment of the present invention is also hydrophobic to all the small pores in the airgel precursor, and thus may have excellent hydrophobicity at room temperature and high temperature.
- the airgel contained in the airgel blanket may also have high porosity, low thermal conductivity, and excellent mechanical strength.
- the airgel blanket according to another embodiment of the present invention may be an airgel blanket having excellent thermal insulation having a thermal conductivity of 20 kW / mK or less.
- the thermal conductivity can be measured using HFM436 Lambda equipment of NETZSCH.
- the airgel blanket according to another embodiment of the present invention after immersing the substrate for the blanket in a silica sol containing the airgel precursor according to an embodiment of the present invention, by adding a base to prepare a wet gel-based composite Making; Aging the wet gel-based composite; Surface modifying the aged wet gel-based composite; And it may be prepared by a manufacturing method comprising the step of supercritical drying the wet gel-based composite.
- the blanket substrate may be a film, a sheet, a net, a fiber, a porous body, a foam, a nonwoven fabric, or a laminate of two or more thereof.
- the surface roughness may be formed or patterned.
- the blanket substrate may be a fiber capable of further improving the thermal insulation performance by including a space or a space in which an airgel is easily inserted into the blanket substrate.
- the blanket base material may have a low thermal conductivity.
- the blanket base material may be polyamide, polybenzimidazole, polyaramid, acrylic resin, phenol resin, polyester, polyether ether ketone (PEEK), polyolefin (for example, polyethylene, polypropylene, or copolymers thereof). Etc.), cellulose, carbon, cotton, wool, hemp, nonwoven fabric, glass fiber or ceramic wool, and the like, but are not limited thereto. More specifically, the substrate may include glass fiber or polyethylene.
- Tetraethoxysilane (TEOS), methyltrimethoxysilane (MTMS) and ethanol (C 2 H 5 OH) (industrial, 94-96% by volume) at room temperature (23 ⁇ 3 °C) in the amounts shown in Table 1
- the first reactant was prepared by dropwise dropwise addition of an aqueous hydrochloric acid solution of PH 1.0 dropwise for 1 hour while stirring at a speed of 130 rpm for 1 hour.
- the reaction was terminated and cooled to room temperature to prepare a second reactant.
- the second reactant was filtered under reduced pressure using a filter to prepare an airgel precursor having a molar ratio and weight molecular weight of the TEOS-derived structural unit and MTMS-derived structural unit shown in Table 1.
- Viscosity measuring method It measured at 100 rpm and 20 degreeC using Viscometer TV-22 (Disk Type, TOKISANGYO Co. LTD).
- the airgel precursor of Synthesis Example 4 was confirmed to maintain a relatively constant viscosity even when heated at 50 °C for 24 hours. From these results, it can be inferred that the airgel precursor of Synthesis Example 4 according to the present invention can maintain a constant viscosity even after 6 months at room temperature and has excellent durability.
- the airgel precursor, ethanol and water of Synthesis Example 1 to Synthesis Example 4 and Comparative Synthesis Example 1 shown in Table 2 were mixed at a weight ratio of 1: 0.5: 0.3 to prepare an airgel precursor solution.
- the wet gel was aged at 60 ° C. for 1 hour.
- the gel was subjected to supercritical drying for 8 hours using CO 2 at 50 ° C. and 100 bar, and dried for 1 hour at 150 ° C. and atmospheric pressure to prepare an airgel.
- An airgel was prepared in the same manner as in Example 4 except that surface modification was not performed.
- An airgel precursor solution of Synthesis Example 4 was mixed with ethanol and water in a weight ratio of 1: 0.5: 0.3 to prepare an airgel precursor solution.
- the wet gel was aged at 60 ° C. for 1 hour.
- the aged wet gel was acidified with an aqueous hydrochloric acid solution, hexamethyldisiloxane and ethanol were added thereto, and stirred at room temperature for 5 hours to separate the aqueous phase. Stir at room temperature for 24 hours, and separate the aqueous phase.
- the mixture was stirred for 3 days at room temperature, and the aqueous phase was separated three times.
- the gel was dried in a hot nitrogen stream for 1 hour to prepare an aerogel.
- the wet gel was prepared by naturally gelling the airgel precursor prepared in Comparative Synthesis Example 2.
- the wet gel was aged at 60 ° C. for 24 hours.
- the aged wet gel was subjected to supercritical drying for 8 hours using CO 2 at 50 ° C. and 100 bar, and dried for 1 hour at 150 ° C. and atmospheric pressure to prepare an airgel.
- the pore distribution in the airgel of Example 5 and Comparative Example 3 was measured and the results are shown in FIG. 2.
- the x-axis denotes pore diameter (unit: mm)
- the y-axis denotes pore volume (cm 3 / g).
- the pores in the airgel of Example 5 were found to have a uniform diameter and volume compared to the pores in the airgel of Comparative Example 3.
- Example 1 10.3 2.5 75.72
- Example 2 11.4 2.7 76.31
- Example 3 12.2 3.3 72.95
- Example 4 12.9 3.6 72.09
- Example 5 3.9 1.1 71.79 Comparative Example 1 8.0 0.5 93.75 Comparative Example 3 2.5 0.6 76.00
- the airgel of Example 5 used the same airgel precursor as that of Example 4, except that only the surface modification process was not performed. Since the airgel of Example 5 had a carbon reduction rate of 71.79% after heating, it was confirmed that the high temperature stability was the best.
- Comparative Example 1 was not hydrophobized because the airgel precursor, even if the airgel was prepared under the same conditions as the embodiment was not superior to the room temperature hydrophobicity compared to the examples. In addition, after heating, the carbon content was reduced by 93.75% and the carbon content reached 0.5%. From these results, it was confirmed that Comparative Example 1 was not excellent in high-temperature hydrophobicity and poor in high temperature stability.
- an airgel was prepared using an aerogel precursor using TEOS and MTMS in the same molar ratio as in Example 4, except that the airgel precursor prepared by the acid catalyst condensation reaction was different from the hydrolysis and polycondensation reactions. there was.
- An airgel precursor solution of Synthesis Example 4 was mixed with ethanol and water in a weight ratio of 1: 0.5: 0.3 to prepare an airgel precursor solution.
- the wet gel-based composite was aged at 60 ° C. for 1 hour.
- the aged wet gel-based composite was surface modified at 60 ° C. for 4 hours.
- the surface-modified wet gel-based composite was subjected to supercritical drying for 8 hours using CO 2 at 50 ° C. and 100 bar, and dried for 1 hour at 150 ° C. and atmospheric pressure to prepare an airgel blanket.
- An airgel blanket was prepared in the same manner as in Example 7, except that surface modification was not performed.
- a glass gel was deposited on the airgel precursor prepared in Comparative Synthesis Example 2, followed by natural gelation to prepare a wet gel-based composite.
- the wet gel-based composite was aged at 60 ° C. for 1 hour.
- the aged wet gel-based composite was surface modified at 60 ° C. for 4 hours.
- the surface-modified wet gel-based composite was subjected to supercritical drying for 8 hours using CO 2 at 50 ° C. and 100 bar, and dried for 1 hour at 150 ° C. and atmospheric pressure to prepare an airgel blanket.
- An airgel blanket was prepared in the same manner as in Comparative Example 4 except that surface modification was not performed.
- Insulation evaluation method Measured by using NETZSCH HFM436 Lambda equipment.
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Abstract
Description
[관련출원과의 상호인용][Citations with Related Applications]
본 발명은 2016.08.09에 출원된 한국 특허 출원 제10-2016-0101072호 및 2017.08.09에 출원된 한국 특허 출원 제10-2017-0101114호에 기초한 우선권의 이익을 주장하며, 해당 한국 특허 출원의 문헌에 개시된 모든 내용을 본 명세서의 일부로서 포함한다.The present invention claims the benefit of priority based on Korean Patent Application No. 10-2016-0101072 filed on August 09, 2016 and Korean Patent Application No. 10-2017-0101114 filed on 2017.08.09, All content disclosed in the literature is included as part of this specification.
[기술분야][Technical Field]
본 발명은 에어로겔 전구체, 이의 제조방법, 이로 제조된 에어로겔 및 이를 이용한 에어로겔의 제조방법에 관한 것으로서, 상온 및 고온 소수성, 내구성이 모두 우수한 에어로겔 전구체, 이의 제조방법, 이로 제조된 에어로겔 및 이를 이용한 에어로겔의 제조방법에 관한 것이다.The present invention relates to an airgel precursor, a method for preparing the same, an airgel prepared therefrom, and a method for preparing an airgel using the same. It relates to a manufacturing method.
에어로겔은 SiO2 나노 구조체가 부직포처럼 성글게 얽혀 이루어진 공기가 전체 부피의 98%를 차지하는 다공성 구조의 물질이다. 에어로겔은 높은 기공율과 나노 수준의 미세 기공 및 높은 비표면적을 가져 초경량, 초단열 및 저유전 특성을 나타낸다. 이로 인해 단열재 및 환경 친화적 고온형 단열재, 고집적 소자용 극저유전 박막, 촉매 및 촉매 담체, 수퍼 커패시터용 전극 또는 해수 담수화용 전극 재료로서의 연구도 활발히 진행되고 있다.Aerogels are porous materials with 98% of the total volume of air in which SiO 2 nanostructures are coarsely woven like a nonwoven fabric. Aerogels have high porosity, nano-level micropores, and high specific surface area, resulting in ultra-light weight, high thermal insulation, and low dielectric properties. As a result, researches are being actively conducted as insulation materials and environmentally friendly high-temperature insulation materials, ultra-low dielectric thin films for highly integrated devices, catalysts and catalyst carriers, electrodes for supercapacitors or seawater desalination.
에어로겔의 가장 큰 장점은 종래 스티로폼 등의 유기 단열재보다 낮은, 0.300W/m·K 이하의 열전도율을 보이는 수퍼-단열성(super-insulation)이다. 또한, 에어로겔은 유기 단열재의 치명적인 약점인 화재 취약성과 화재 시 유해가스 발생의 우려가 없기 때문에 고온 단열재로서 사용되고 있다. The biggest advantage of airgel is super-insulation, which shows a thermal conductivity of 0.300 W / m · K or lower, which is lower than that of conventional thermal insulation such as styrofoam. In addition, airgel has been used as a high temperature insulation material because there is no fear of fire vulnerabilities and the generation of harmful gases in case of fire, which is a fatal weakness of the organic insulation material.
그러나, 고온 단열재의 경우 낮은 열전도성과 함께 내구성이 중요한 요소이며, 내구성을 위해서는 수분 침투에 따른 열변성을 방지하여야 한다.However, in the case of high temperature insulation material, durability is an important factor along with low thermal conductivity, and for the durability, thermal denaturation due to moisture infiltration should be prevented.
이를 위해 수분 침투를 막을 수 있는 표면 소수화 처리가 필수적이다. 에어로겔 표면의 소수화기가 열에 의해 산화되지 않고 안정할수록 우수한 내구성을 나타낼 수 있다. For this purpose, surface hydrophobization treatment is essential to prevent moisture penetration. As the hydrophobic group on the surface of the airgel is not oxidized by heat, it may exhibit excellent durability.
종래에는 에어로겔의 합성시 전구체로서 테트라에톡시실란(TEOS) 또는 가수분해된 TEOS를 사용하고 있으며, 물과 알코올, 그리고 산 또는 염기촉매를 사용하여 습윤겔의 기공율을 조절하고, 소수성 표면 변형 후, 초임계 건조와 상압 건조를 통해 소수성을 띄는 에어로겔을 제조하였다. Conventionally, tetraethoxysilane (TEOS) or hydrolyzed TEOS is used as a precursor when synthesizing aerogels, and water, alcohol, and acid or base catalysts are used to control the porosity of the wet gel, and after hydrophobic surface modification, Aerogels having hydrophobicity were prepared through supercritical drying and atmospheric pressure drying.
그러나 습윤겔의 제조 후 습윤겔의 표면에 대한 소수성 표면 변형을 할 경우 액체/고체의 2상이기 때문에 단일상인 액체상태에서보다 반응효율이 낮다. 따라서, 습윤겔의 표면 소수화 처리시 다량의 표면 소수화제를 사용하게 되고, 그 결과 잔류하는 표면 소수화제로 인해 열에 의해 쉽게 산화되어 고온 내구성이 떨어지는 문제가 있다.However, when the hydrogel is hydrophobic to the surface of the wet gel after the preparation of the wet gel, the reaction efficiency is lower than that of the liquid phase which is a single phase because it is a liquid / solid two phase. Therefore, a large amount of surface hydrophobization agent is used in the surface hydrophobization treatment of the wet gel, and as a result, the surface hydrophobization agent is easily oxidized by heat, thereby deteriorating high temperature durability.
본 발명의 목적은 상온 및 고온 소수성이 우수할 뿐만 아니라, 내구성도 뛰어난 에어로겔 전구체를 제공하는 것이다. It is an object of the present invention to provide an airgel precursor having excellent durability at room temperature and high temperature as well as excellent durability.
본 발명의 다른 목적은 상온 및 고온 소수성, 고온 안정성 및 단열성이 모두 우수한 에어로겔을 제공하는 것이다.Another object of the present invention is to provide an airgel excellent in both room temperature and high temperature hydrophobicity, high temperature stability and heat insulation.
본 발명의 또 다른 목적은 상온 및 고온 소수성, 고온 안정성 및 단열성이 모두 우수한 에어로겔 블랭킷을 제공하는 것이다.Still another object of the present invention is to provide an airgel blanket having excellent room temperature and high temperature hydrophobicity, high temperature stability, and thermal insulation.
본 발명의 또 다른 목적은 별도의 용매치환 공정을 거치지 않는 에어로겔의 제조방법을 제공하는 것이다.Still another object of the present invention is to provide a method for preparing an airgel that does not undergo a separate solvent replacement process.
본 발명은 하기 화학식 1로 표시되는 구조 단위와, 하기 화학식 2 내지 4로 표시되는 구조 단위로 이루어진 군에서 선택되는 1종 이상을 100:1 내지 100:20의 몰비로 포함하고, 중량평균분자량이 1,000 내지 6,000g/mol이고, 45 내지 60℃에서 24시간 가열 후 점도가 2.0 내지 4.0cps인 것을 특징으로 하는 에어로겔 전구체를 제공한다:The present invention comprises at least one selected from the group consisting of structural units represented by the following formula (1) and structural units represented by the following formulas (2) to (4) in a molar ratio of 100: 1 to 100: 20, and the weight average molecular weight An airgel precursor is characterized in that it is 1,000 to 6,000 g / mol and has a viscosity of 2.0 to 4.0 cps after heating at 45 to 60 ° C. for 24 hours:
<화학식 1> <Formula 1>
<화학식 2> <
<화학식 3> <Formula 3>
<화학식 4><
상기 화학식 1 내지 4에서,In Chemical Formulas 1 to 4,
L1 내지 L4는 서로 같거나 다르고, 각각 독립적으로, 직접 결합 또는 O이고,L 1 to L 4 are the same as or different from each other, and each independently, a direct bond or O,
X는 Si, Ti, Zr, Hf 또는 Rf이고, X is Si, Ti, Zr, Hf or Rf,
R1은 치환 또는 비치환된 C1 내지 C20의 선형 알킬기, 치환 또는 비치환된 C3 내지 C20의 분지형 또는 고리형 알킬기, 치환 또는 비치환된 C2 내지 C20의 선형 알케닐기, 치환 또는 비치환된 C4 내지 C20의 선형 알케닐기, 치환 또는 비치환된 C2 내지 C20의 선형 알키닐기 또는 치환 또는 비치환된 C5 내지 C20의 아릴기이고,R 1 is a substituted or unsubstituted C 1 to C 20 linear alkyl group, a substituted or unsubstituted C 3 to C 20 branched or cyclic alkyl group, a substituted or unsubstituted C 2 to C 20 linear alkenyl group, Substituted or unsubstituted C 4 to C 20 linear alkenyl group, substituted or unsubstituted C 2 to C 20 linear alkynyl group, or substituted or unsubstituted C 5 to C 20 aryl group,
R2는 할로겐, 수산화기, 치환 또는 비치환된 C1 내지 C20의 알콕시기, 치환 또는 비치환된 C1 내지 C20의 알킬로일기, 치환 또는 비치환된 C1 내지 C20의 알킬로옥시기이다.R 2 is a halogen, hydroxyl group, substituted or unsubstituted C 1 to C 20 alkoxy group, substituted or unsubstituted C 1 to C 20 alkyloyl group, substituted or unsubstituted C 1 to C 20 alkyloocta It's time.
본 발명은 하기 화학식 21으로 표시되는 화합물과 하기 화학식 22로 표시되는 화합물을 100:1 내지 100:20의 몰비로 알코올과 혼합하여 혼합물을 제조하는 제1 단계; 및 상기 혼합물을 가수분해 및 중축합하는 제2 단계를 포함하는 것을 특징으로 하는 상기 에어로겔 전구체의 제조방법을 제공한다:The present invention is a first step of preparing a mixture by mixing a compound represented by the formula (21) and a compound represented by the formula (22) with an alcohol in a molar ratio of 100: 1 to 100: 20; And a second step of hydrolyzing and polycondensing the mixture.
<화학식 21> <Formula 21>
<화학식 22><
상기 화학식 21 및 22에서,In Chemical Formulas 21 and 22,
R은 치환 또는 비치환된 C1 내지 C20의 선형 알킬기 또는 치환 또는 비치환된 C3 내지 C20의 분지형 또는 고리형 알킬기이고,R is a substituted or unsubstituted C 1 to C 20 linear alkyl group or a substituted or unsubstituted C 3 to C 20 branched or cyclic alkyl group,
X는 Si, Ti, Zr, Hf 또는 Rf이고,X is Si, Ti, Zr, Hf or Rf,
R1은 치환 또는 비치환된 C1 내지 C20의 선형 알킬기, 치환 또는 비치환된 C3 내지 C20의 분지형 또는 고리형 알킬기, 치환 또는 비치환된 C2 내지 C20의 선형 알케닐기, 치환 또는 비치환된 C4 내지 C20의 분지형 알케닐기, 치환 또는 비치환된 C2 내지 C20의 선형 알키닐기, 또는 치환 또는 비치환된 C5 내지 C20의 아릴기이고,R 1 is a substituted or unsubstituted C 1 to C 20 linear alkyl group, a substituted or unsubstituted C 3 to C 20 branched or cyclic alkyl group, a substituted or unsubstituted C 2 to C 20 linear alkenyl group, A substituted or unsubstituted C 4 to C 20 branched alkenyl group, a substituted or unsubstituted C 2 to C 20 linear alkynyl group, or a substituted or unsubstituted C 5 to C 20 aryl group,
R2는 할로겐, 수산화기, 치환 또는 비치환된 C1 내지 C20의 알콕시기, 치환 또는 비치환된 C1 내지 C20의 알킬로일기, 치환 또는 비치환된 C1 내지 C20의 알킬로옥시기이다.R 2 is a halogen, hydroxyl group, substituted or unsubstituted C 1 to C 20 alkoxy group, substituted or unsubstituted C 1 to C 20 alkyloyl group, substituted or unsubstituted C 1 to C 20 alkyloocta It's time.
본 발명은 상기 에어로겔 전구체와 염기 촉매를 혼합하여 pH≥3에서 습윤겔을 형성하는 단계; 상기 습윤겔과 소수성제를 혼합하여 표면 변형하는 단계; 및 상기 표면 변형 겔을 건조하는 단계를 포함하는 것을 특징으로 하는 에어로겔의 제조방법을 제공한다.The present invention comprises the steps of mixing the airgel precursor and the base catalyst to form a wet gel at pH≥3; Surface modification by mixing the wet gel and a hydrophobic agent; And it provides a method for producing an airgel comprising the step of drying the surface modification gel.
본 발명에 따른 에어로겔 전구체는 우수한 상온 및 고온 소수성을 가지며, 내구성도 뛰어나 양산한 후 장기간 보관하면서 이용할 수 있다. 또한, 본 발명의 에어로겔 전구체는 에어로겔 제조시 생성되는 습윤겔에도 소수성이 부여되므로, 습윤겔과 유기용매와의 상용성이 개선될 수 있고, 이로 인해, 표면 변형시 효율을 높일 수 있고, 표면 변형제의 사용량을 줄일 수도 있다.The airgel precursor according to the present invention has excellent room temperature and high temperature hydrophobicity, excellent durability, and can be used while mass storage for a long time. In addition, the airgel precursor of the present invention is imparted hydrophobicity to the wet gel produced during the preparation of the airgel, so that compatibility of the wet gel and the organic solvent can be improved, thereby increasing the efficiency during surface modification, surface modification You can also reduce the amount of material you use.
본 발명의 에어로겔과 에어로겔 블랭킷은 상온 및 고온 소수성, 고온 안정성 및 단열성이 모두 우수할 수 있다.The airgel and the airgel blanket of the present invention may be excellent in both room temperature and high temperature hydrophobicity, high temperature stability and thermal insulation.
도 1은 합성예 4의 에어로겔 전구체의 50℃에서 시간에 따른 점도 변화를 측정한 그래프이다.1 is a graph measuring the viscosity change with time at 50 ° C of the airgel precursor of Synthesis Example 4.
도 2는 실시예 5 및 비교예 3의 에어로겔 내 기공의 분포를 나타낸 그래프이다. Figure 2 is a graph showing the distribution of pores in the airgel of Example 5 and Comparative Example 3.
이하, 본 발명에 대한 이해를 돕기 위하여 본 발명을 더욱 상세하게 설명한다.Hereinafter, the present invention will be described in more detail to aid in understanding the present invention.
본 명세서 및 청구범위에 사용된 단어는 통상적이거나 사전적인 의미로 한정해서 해석되어서는 아니 되며, 발명자는 그 자신의 발명을 가장 최선의 방법으로 설명하기 위해 용어의 개념을 적절하게 정의할 수 있다는 원칙에 입각하여 본 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야만 한다.The words used in this specification and claims are not to be construed as limiting in their usual or dictionary meanings, and the principle that the inventor may appropriately define the concept of terms in order to best describe his or her invention in the best way possible. It should be interpreted as meaning and concept corresponding to the technical idea of the present invention.
본 명세서에 있어서, ‘치환 또는 비치환’이란 중수소; 시아노기; C1 내지 C20의 선형 알킬기; C3 내지 C20의 분지형 알킬기; C2 내지 C20의 선형 알케닐기; C4 내지 C20의 분지형 알케닐기; C2 내지 C20의 선형 알키닐기; C3 내지 C20의 시클로알킬기 및 C6 내지 C20의 아릴기로 이루어진 군에서 선택되는 1종 이상의 치환기로 치환 또는 비치환된 것을 의미한다.In the present specification, 'substituted or unsubstituted' is deuterium; Cyano group; C 1 to C 20 linear alkyl group; C 3 to C 20 branched alkyl group; C 2 Through C 20 Linear alkenyl group; Branched alkenyl groups of C 4 to C 20 ; C 2 to C 20 linear alkynyl group; It means unsubstituted or substituted with one or more substituents selected from the group consisting of a C 3 to C 20 cycloalkyl group and a C 6 to C 20 aryl group.
본 발명에 기재된 화학식에서 로 표시되는 것은 다른 치환기 또는 구조 단위와 연결되는 사이트를 의미한다. In the formula described in the present invention Denoted by site means a site linked with other substituents or structural units.
1. One. 에어로겔Airgel 전구체 Precursor
본 발명의 일실시예에 따른 에어로겔 전구체는 하기 화학식 1로 표시되는 구조 단위 및 하기 화학식 2 내지 4로 표시되는 구조 단위로 이루어진 군에서 선택되는 1종 이상을 100:1 내지 100:20의 몰비로 포함하고, 중량평균분자량은 1,000 내지 6,000g/㏖이고, 45 내지 60℃에서 24시간 가열 후 점도가 2.0 내지 4.0cps이다.Airgel precursor according to an embodiment of the present invention is a structural unit represented by the following formula (1) and at least one selected from the group consisting of structural units represented by the
<화학식 1> <Formula 1>
<화학식 2> <
<화학식 3> <Formula 3>
<화학식 4><
상기 화학식 1 내지 4에서,In Chemical Formulas 1 to 4,
L1 내지 L4는 서로 같거나 다르고, 각각 독립적으로, 직접 결합 또는 O이고,L 1 to L 4 are the same as or different from each other, and each independently, a direct bond or O,
X는 Si, Ti, Zr, Hf 또는 Rf일 수 있고, 보다 구체적으로는 Si일 수 있다.X may be Si, Ti, Zr, Hf or Rf, more specifically Si.
R1은 에어로겔 전구체에 소수성을 부여하는 소수성 작용기로서, 치환 또는 비치환된 C1 내지 C20의 선형 알킬기, 치환 또는 비치환된 C3 내지 C20의 분지형 또는 고리형 알킬기, 치환 또는 비치환된 C2 내지 C20의 선형 알케닐기, 치환 또는 비치환된 C4 내지 C20의 분지형 알케닐기, 치환 또는 비치환된 C2 내지 C20의 선형 알키닐기, 또는 치환 또는 비치환된 C5 내지 C20의 아릴기이고, 구체적으로는 치환 또는 비치환된 C1 내지 C20의 선형 알킬기, 치환 또는 비치환된 C3 내지 C20의 분지형 알킬기, 또는 치환 또는 비치환된 C5 내지 C20의 아릴기일 수 있다.R 1 is a hydrophobic functional group which imparts hydrophobicity to the airgel precursor. Substituted or unsubstituted C 1 to C 20 linear alkyl group, substituted or unsubstituted C 3 to C 20 branched or cyclic alkyl group, substituted or unsubstituted C 2 to C 20 linear alkenyl group, substituted or unsubstituted C 4 to C 20 branched alkenyl group, substituted or unsubstituted C 2 to C 20 linear alkynyl group, or substituted or unsubstituted C 5 To C 20 aryl group, specifically substituted or unsubstituted C 1 to C 20 linear alkyl group, substituted or unsubstituted C 3 to C 20 branched alkyl group, or substituted or unsubstituted C 5 to C 20 may be an aryl group.
상기 알킬기는 치환 또는 비치환된 C1 내지 C10의 선형 알킬기 또는 치환 또는 비치환된 C3 내지 C10의 분지형 알킬기일 수 있고, 이들의 구체적인 예로는 메틸기, 에틸기, 프로필기, 부틸기, 펜틸기, 헥실기, 헵틸기, 옥틸기, 노닐기, 데실기, 이소프로필, 이소부틸, sec-부틸 및 tert-부틸, 이소펜틸, 네오펜틸, 이소헥실, 이소헵틸, 이소옥틸, 이소노닐, 또는 이소데실 등을 들 수 있다. The alkyl group may be a substituted or unsubstituted C 1 to C 10 linear alkyl group or a substituted or unsubstituted C 3 to C 10 branched alkyl group, specific examples thereof include methyl group, ethyl group, propyl group, butyl group, Pentyl, hexyl, heptyl, octyl, nonyl, decyl, isopropyl, isobutyl, sec-butyl and tert-butyl, isopentyl, neopentyl, isohexyl, isoheptyl, isooctyl, isononyl, Or isodecyl.
상기 고리형 알킬기는 C3 내지 C20의 단환 또는 다환을 포함하며, 상기 다환은 다른 고리기와 직접 연결되거나 축합된 기를 의미할 수 있다. 여기서 다른 고리기는 시클로 알킬기, 헤테로 시클로 알킬기, 아릴기 또는 헤테로아릴기일 수 있다. 상기 시클로알킬기는 치환 또는 비치환된 C3 내지 C10의 시클로알킬기일 수 있고, 이들의 구체적인 예로는 시클로프로필기, 시클로부틸기, 시클로펜틸기, 시클로헥실기, 시클로헵틸기, 시클로옥틸기, 시클로노닐기 또는 시클로데실기 등을 들 수 있다.The cyclic alkyl group includes C 3 to C 20 monocyclic or polycyclic, and the polycyclic may mean a group directly connected or condensed with another ring group. The other ring group here may be a cyclo alkyl group, hetero cyclo alkyl group, aryl group or heteroaryl group. The cycloalkyl group may be a substituted or unsubstituted C 3 to C 10 cycloalkyl group, specific examples thereof include cyclopropyl group, cyclobutyl group, cyclopentyl group, cyclohexyl group, cycloheptyl group, cyclooctyl group, Cyclononyl group, a cyclodecyl group, etc. are mentioned.
상기 알케닐기는 치환 또는 비치환된 C2 내지 C10의 선형 알케닐기, 치환 또는 비치환된 C4 내지 C10의 분지형 알케닐기일 수 있고, 이들의 구체적인 예로는 에테닐기, 프로페닐기, 부테닐기, 펜테닐기, 헥세닐기, 헵테닐기, 옥테닐기, 노네닐기 또는 데세닐기 등을 들 수 있다.The alkenyl group may be a substituted or unsubstituted C 2 to C 10 linear alkenyl group, a substituted or unsubstituted C 4 to C 10 branched alkenyl group, specific examples thereof may be an ethenyl group, propenyl group, butene And a vinyl group, pentenyl group, hexenyl group, heptenyl group, octenyl group, nonenyl group, or decenyl group.
상기 알키닐기는 치환 또는 비치환된 C2 내지 C10의 선형 알키닐기일 수 있고, 이들의 구체적인 예로는 에티닐기, 프로피닐기, 부티닐기, 펜티닐기, 헥시닐기, 헵티닐기, 옥티닐기, 노니닐기 또는 데시닐기 등을 들 수 있다.The alkynyl group may be a substituted or unsubstituted C 2 to C 10 linear alkynyl group, and specific examples thereof include ethynyl group, propynyl group, butynyl group, pentynyl group, hexynyl group, heptynyl group, octinyl group, and noninyl group. Or a decinyl group.
상기 아릴기는 단환 또는 다환을 포함하며, 상기 다환은 아릴이 다른 고리기와 직접 연결되거나 축합된 기를 의미한다. 상기 아릴기의 구체적인 예로는 페닐기, 바이페닐기, 트리페닐, 나프틸기, 안트릴기, 페난트레닐기, 파이레닐기 또는 플루오레닐기 등을 들 수 있다.The aryl group includes monocyclic or polycyclic, and the polycyclic means a group in which aryl is directly connected or condensed with another ring group. Specific examples of the aryl group include phenyl group, biphenyl group, triphenyl, naphthyl group, anthryl group, phenanthrenyl group, pyrenyl group or fluorenyl group.
상기 R1은 구체적으로 치환 또는 비치환된 C1 내지 C20의 선형 알킬기 또는 치환 또는 비치환된 C3 내지 C20의 분지형일 수 있고, 보다 구체적으로는 메틸기일 수 있다.R 1 may be a substituted or unsubstituted C 1 to C 20 linear alkyl group or a substituted or unsubstituted C 3 to C 20 branched group, and more specifically, may be a methyl group.
R2는 각각 독립적으로, 서로 같거나 다르고, 할로겐, 수산화기, 치환 또는 비치환된 C1 내지 C20의 알콕시기, 치환 또는 비치환된 C1 내지 C20의 알킬로일기, 치환 또는 비치환된 C1 내지 C20의 알킬로옥시기이고, 구체적으로는 할로겐, 수산화기 또는 비치환된 C1 내지 C20의 알콕시기일 수 있다. R 2 are each independently the same as or different from each other and are a halogen, a hydroxyl group, a substituted or unsubstituted C 1 to C 20 alkoxy group, a substituted or unsubstituted C 1 to C 20 alkyloyl group, a substituted or unsubstituted It may be a C 1 to C 20 alkylooxy group, specifically, it may be a halogen, a hydroxyl group or an unsubstituted C 1 to C 20 alkoxy group.
상기 할로겐은 F, Cl, Br, I 및 At로 이루어진 군에서 선택되는 1종일 수 있고, 구체적으로는 F, Cl, Br 및 I로 이루어진 군에서 선택되는 1종일 수 있다.The halogen may be one selected from the group consisting of F, Cl, Br, I, and At, and specifically, the halogen may be one selected from the group consisting of F, Cl, Br, and I.
상기 알콕시기는 C1 내지 C10의 알콕시기일 수 있으며, 이들의 구체적인 예로는 메톡시기, 에톡시기, 프로폭시기, 부톡시기, 펜톡시기, 헥속시기, 옥톡시기, 논옥시기 또는 도데실옥시 등을 들 수 있다.The alkoxy group may be a C 1 to C 10 alkoxy group, and specific examples thereof include methoxy group, ethoxy group, propoxy group, butoxy group, pentoxy group, hexoxy group, octoxy group, nonoxy group or dodecyloxy, and the like. Can be.
상기 알킬로옥시기의 구체적인 예로는 아세틸기, 프로피오닐기, n-부티릴옥시기 또는 스테아로옥시기 등을 들 수 있다.Specific examples of the alkylooxy group include an acetyl group, propionyl group, n-butyryloxy group or stearooxy group.
상기 알킬로일옥시기의 구체적인 예로는 프로피오닐옥시기, n-부티릴옥시기 또는 스테아로일옥시기 등을 들 수 있다.Specific examples of the alkyloyloxy group include propionyloxy group, n-butyryloxy group, stearoyloxy group, and the like.
상기 R2는 구체적으로 비치환된 C1 내지 C20의 알콕시기일 수 있고, 보다 구체적으로는 메톡시기일 수 있다.R 2 may be specifically an unsubstituted C 1 to C 20 alkoxy group, and more specifically, may be a methoxy group.
상기 에어로겔 전구체는 상기 화학식 1로 표시되는 구조 단위와 하기 화학식 2 내지 4로 표시되는 구조 단위로 이루어진 군에서 선택되는 1종 이상을 바람직하게는 100:1 내지 100:15, 보다 바람직하게는 100:4 내지 100:10의 몰비로 포함할 수 있고, 중량평균분자량은 바람직하게는 1,000 내지 5,500g/㏖, 보다 바람직하게는 1,000 내지 3,500g/mol일 수 있다. The airgel precursor is preferably at least one selected from the group consisting of a structural unit represented by the formula (1) and a structural unit represented by the following
상기 구조 단위들의 몰비 및 중량평균분자량을 만족하면, 상기 에어로겔 전구체가 그 자체로 우수한 소수성을 가질 수 있다. 또한, 내구성이 우수하여 양산이 가능하고, 양산한 후에 장기간 보관하면서 에어로겔 제조 공정에 이용할 수 있다. 또한, 상기 에어로겔 전구체는 에어로겔 또는 에어로겔 블랭킷의 제조과정에서 생성되는 습윤겔에 소수성을 부여할 수 있다. 그리고, 상기 소수성이 부여된 습윤겔은 유기용매와의 상용성이 개선되고, 이로 인해 에어로겔 또는 에어로겔 블랭킷 제조 공정 중 표면 변형 공정에서 효율을 높일 수 있고, 표면 변형제의 사용량을 줄일 수도 있다. 본 발명의 에어로겔 전구체로 제조된 에어로겔 또는 에어로겔 블랭킷은 상온 및 고온 소수성이 우수할 뿐만 아니라, 고온 열안정성 및 단열성도 우수하다.When the molar ratio and the weight average molecular weight of the structural units are satisfied, the airgel precursor may have excellent hydrophobicity by itself. In addition, it is excellent in durability and can be mass-produced, and can be used in an airgel manufacturing process while storing for a long time after mass production. In addition, the airgel precursor may impart hydrophobicity to the wet gel produced during the preparation of the airgel or the airgel blanket. In addition, the wet gel imparted with hydrophobicity may improve compatibility with an organic solvent, thereby increasing efficiency in the surface modification process during the aerogel or airgel blanket manufacturing process, and reducing the amount of surface modifier used. The airgel or airgel blanket prepared from the airgel precursor of the present invention is not only excellent in room temperature and high temperature hydrophobicity, but also in high temperature thermal stability and heat insulation.
상기 에어로겔 전구체는 45 내지 60℃에서 24시간 가열 후 점도가 2.0 내지 4.0cps이고, 바람직하게는 2.5 내지 3.5cps, 보다 바람직하게는 2.8 내지 2.9cps이다. 상기 에어로겔 전구체는 가열 후뿐만 아니라, 가열 전 및 가열 중에도 상술한 점도 범위를 유지할 수 있다. The airgel precursor has a viscosity of 2.0 to 4.0 cps after heating at 45 to 60 ° C. for 24 hours, preferably 2.5 to 3.5 cps, more preferably 2.8 to 2.9 cps. The airgel precursor may maintain the above-described viscosity range not only after heating but also before and during heating.
통상 에어로겔 전구체를 45 내지 60℃에서 1시간 동안 방치하는 것은 상온(23±3℃)에서 1시간 동안 방치하는 것을 의미한다. 상기 에어로겔 전구체가 상술한 점도 조건을 모두 만족한다는 것은 상온에서 6개월 이상 2.0 내지 4.0cps의 점도, 바람직하게는 2.5 내지 3.5cps, 보다 바람직하게는 2.8 내지 2.9cps를 유지하며, 내구성이 우수하다는 것을 의미한다.In general, leaving the airgel precursor at 45 to 60 ° C. for 1 hour means to leave it at room temperature (23 ± 3 ° C.) for 1 hour. The airgel precursor satisfies all of the above-mentioned viscosity conditions at a temperature of 6 months or more at a viscosity of 2.0 to 4.0 cps, preferably 2.5 to 3.5 cps, more preferably 2.8 to 2.9 cps, and excellent durability. it means.
한편, 상기 에어로겔 전구체 내 상기 화학식 1로 표시되는 구조 단위의 Si는 O(산소)를 매개로 상기 화학식 1로 표시되는 구조 단위의 Si과 서로 연결될 수 있다. 구체적으로는 상기 에어로겔 전구체는 하기 화학식 5로 표시되는 구조 단위를 포함할 수 있다.Meanwhile, Si of the structural unit represented by Chemical Formula 1 in the airgel precursor may be connected to Si of the structural unit represented by Chemical Formula 1 via O (oxygen). Specifically, the airgel precursor may include a structural unit represented by
<화학식 5><
L1 내지 L4에 대한 정의는 상기 화학식 1에 기재한 바와 같다.Definitions for L 1 to L 4 are as described in formula (I).
상기 화학식 1로 표시되는 구조 단위의 Si과 상기 화학식 2 내지 4로 표시되는 구조 단위로 이루어진 군에서 선택되는 1종 이상의 X는 O(산소)를 매개로 하여 서로 연결될 수 있다. 구체적으로는 상기 에어로겔 전구체는 하기 화학식 6 내지 8으로 표시되는 구조 단위로 이루어진 군에서 선택되는 1종 이상을 포함할 수 있다.Si of the structural unit represented by Formula 1 and at least one X selected from the group consisting of the structural units represented by
<화학식 6><
<화학식 7><Formula 7>
<화학식 8><
X, L1, L3, L4, R1 및 R2에 대한 정의는 상기 화학식 1 내지 4에 기재한 바와 같다.Definitions for X, L 1 , L 3 , L 4 , R 1 and R 2 are as described in Chemical Formulas 1 to 4 above.
상기 화학식 6으로 표시되는 구조 단위는 하기 화학식 6-1 내지 화학식 6-3으로 표시되는 구조 단위로 이루어진 군에서 선택되는 1종 이상을 포함할 수 있다.The structural unit represented by
<화학식 6-1><Formula 6-1>
<화학식 6-2><Formula 6-2>
<화학식 6-3><Formula 6-3>
상기 화학식 7으로 표시되는 구조 단위는 하기 화학식 7-1 내지 화학식 7-3으로 표시되는 구조단위로 이루어진 군에서 1종 이상을 포함할 수 있다.The structural unit represented by Chemical Formula 7 may include one or more types from the group consisting of the structural units represented by the following Chemical Formulas 7-1 to 7-3.
<화학식 7-1><Formula 7-1>
<화학식 7-2><Formula 7-2>
<화학식 7-3><Formula 7-3>
상기 화학식 8로 표시되는 구조 단위는 하기 화학식 8-1 내지 화학식 8-3으로 표시되는 구조 단위로 이루어진 군에서 선택되는 1종 이상일 수 있다.The structural unit represented by
<화학식 8-1><Formula 8-1>
<화학식 8-2><Formula 8-2>
<화학식 8-3><Formula 8-3>
상기 화학식 6-1 내지 6-3, 7-1 내지 7-3, 8-1 내지 8-3에서, In Chemical Formulas 6-1 to 6-3, 7-1 to 7-3, and 8-1 to 8-3,
R은 치환 또는 비치환된 C1 내지 C3의 선형 알킬기 또는 치환 또는 비치환된 C3 내지 C20의 분지형 또는 고리형 알킬기이고, 구체적으로 치환 또는 비치환된 C1 내지 C3의 선형 알킬기일 수 있고, 보다 구체적으로 에틸기일 수 있다.R is a substituted or unsubstituted C 1 to C 3 linear alkyl group or a substituted or unsubstituted C 3 to C 20 branched or cyclic alkyl group, specifically, a substituted or unsubstituted C 1 to C 3 linear alkyl group It may be, and more specifically may be an ethyl group.
X와 R1 및 R2에 대한 정의는 상기 화학식 2 내지 4에 기재한 바와 같다. Definitions for X and R 1 and R 2 are as described in
한편, 상기 에어로겔 전구체는 상기 화학식 2 내지 4로 표시되는 구조 단위로 이루어진 군에서 선택되는 2종 이상을 포함할 수 있다. 상기 구조 단위를 2종 이상 포함하면, 최종 생산품인 에어로겔의 고온 소수화 열 안정성이 보다 우수해질 수 있다. 상기 구조 단위가 2종 이상으로 포함될 경우, 서로 같은 구조 단위를 2종 이상 포함할 수도 있고, 서로 다른 구조 단위를 2종 이상 포함할 수 있다. 서로 같은 구조 단위 2종 이상을 포함할 경우, 상기 화학식 2 내지 4로 표시되는 구조 단위의 X들은 O를 매개로 서로 연결될 수 있다. 구체적으로는 하기 화학식 9 및 10으로 표시되는 구조 단위로 이루어진 군에서 선택되는 1종 이상으로 표시될 수 있다.On the other hand, the airgel precursor may include two or more selected from the group consisting of structural units represented by the formula (2) to (4). When two or more kinds of the structural units are included, the high temperature hydrophobization thermal stability of the airgel, which is the final product, may be more excellent. When two or more kinds of the structural units are included, two or more of the same structural units may be included, or two or more different structural units may be included. When two or more of the same structural units are included, the Xs of the structural units represented by
<화학식 9><Formula 9>
<화학식 10><
상기 화학식 9 및 10에서,In
X와 R1 및 R2에 대한 정의는 상기 화학식 2 내지 4에 기재한 바와 같다.Definitions for X and R 1 and R 2 are as described in
서로 다른 구조 단위를 2종 이상 포함할 경우, 상기 화학식 2 내지 4로 표시되는 구조 단위의 X들은 O를 매개로 서로 연결될 수 있다. 구체적으로는 하기 화학식 11 내지 13으로 표시되는 구조 단위로 이루어진 군에서 선택되는 1종 이상으로 표시될 수 있다.When two or more different structural units are included, X in the structural units represented by
<화학식 11><Formula 11>
<화학식 12><
<화학식 13><Formula 13>
상기 화학식 11 내지 13에서,In Chemical Formulas 11 to 13,
X와 R1 및 R2에 대한 정의는 상기 화학식 2 내지 4에 기재한 바와 같다.Definitions for X and R 1 and R 2 are as described in
상기 에어로겔 전구체에서 상기 화학식 1로 표시되는 구조 단위의 Si과 상기 화학식 9 내지 13로 표시되는 구조 단위 중 1종 이상의 X는 O(산소)를 매개로 서로 연결될 수 있다. 구체적으로는 상기 에어로겔 전구체는 상기 화학식 1로 표시되는 구조 단위; 및 하기 화학식 14 내지 화학식 18으로 표시되는 구조 단위로 이루어진 군에서 선택되는 1종 이상을 포함할 수 있다.Si of the structural unit represented by Formula 1 and X or more of the structural units represented by Formulas 9 to 13 in the airgel precursor may be connected to each other via O (oxygen). Specifically, the airgel precursor is a structural unit represented by the formula (1); And it may include one or more selected from the group consisting of structural units represented by the formula (14) to formula (18).
<화학식 14><
<화학식 15><
<화학식 16><
<화학식 17><Formula 17>
<화학식 18><
상기 화학식 14 내지 18에서,In
X와 R1 및 R2에 대한 정의는 상기 화학식 2 내지 4에 기재한 바와 같다.Definitions for X and R 1 and R 2 are as described in
상기 화학식 14로 표시되는 구조 단위는 하기 화학식 14-1 내지 14-3으로 표시되는 구조단위로 이루어진 군에서 1종 이상을 포함할 수 있다.The structural unit represented by
<화학식 14-1><Formula 14-1>
<화학식 14-2><Formula 14-2>
<화학식 14-3><Formula 14-3>
상기 화학식 15로 표시되는 구조 단위는 하기 화학식 15-1 내지 15-3으로 표시되는 구조단위로 이루어진 군에서 1종 이상을 포함할 수 있다.The structural unit represented by
<화학식 15-1><Formula 15-1>
<화학식 15-2><Formula 15-2>
<화학식 15-3><Formula 15-3>
상기 화학식 16으로 표시되는 구조 단위는 하기 화학식 16-1 내지 16-3으로 표시되는 구조단위로 이루어진 군에서 1종 이상을 포함할 수 있다.The structural unit represented by
<화학식 16-1><Formula 16-1>
<화학식 16-2><Formula 16-2>
<화학식 16-3><Formula 16-3>
상기 화학식 17로 표시되는 구조 단위는 하기 화학식 17-1 내지 화학식 17-3으로 표시되는 구조단위로 이루어진 군에서 1종 이상을 포함할 수 있다.The structural unit represented by Chemical Formula 17 may include one or more types from the group consisting of structural units represented by Chemical Formulas 17-1 to 17-3.
<화학식 17-1><Formula 17-1>
<화학식 17-2><Formula 17-2>
<화학식 17-3><Formula 17-3>
상기 화학식 18로 표시되는 구조 단위는 하기 화학식 18-1 내지 화학식 18-3으로 표시되는 구조단위로 이루어진 군에서 1종 이상을 포함할 수 있다.The structural unit represented by
<화학식 18-1><Formula 18-1>
<화학식 18-2><Formula 18-2>
<화학식 18-3><Formula 18-3>
상기 화학식 14-1 내지 14-3, 15-1 내지 15-3, 16-1 내지 16-3, 17-1 내지 17-3, 18-1 내지 화학식 18-3에서,In Formula 14-1 to 14-3, 15-1 to 15-3, 16-1 to 16-3, 17-1 to 17-3, 18-1 to Formula 18-3,
R은 치환 또는 비치환된 C1 내지 C3의 선형 알킬기 또는 치환 또는 비치환된 C3 내지 C20의 분지형 또는 고리형 알킬기이고, 구체적으로 치환 또는 비치환된 C1 내지 C3의 선형 알킬기일 수 있고, 보다 구체적으로 에틸기일 수 있다.R is a substituted or unsubstituted C 1 to C 3 linear alkyl group or a substituted or unsubstituted C 3 to C 20 branched or cyclic alkyl group, specifically, a substituted or unsubstituted C 1 to C 3 linear alkyl group It may be, and more specifically may be an ethyl group.
X와 R1 및 R2에 대한 정의는 상기 화학식 2 내지 4에 기재한 바와 같다. Definitions for X and R 1 and R 2 are as described in
한편, 상기 화학식 1로 표시되는 구조 단위는 하기 화학식 21으로 표시되는 화합물로부터 유래된 것일 수 있고, 상기 화학식 2 내지 4로 표시되는 구조 단위는 하기 화학식 22로 표시되는 화합물로부터 유래된 것일 수 있다.Meanwhile, the structural unit represented by Chemical Formula 1 may be derived from a compound represented by Chemical Formula 21, and the structural unit represented by
<화학식 21><Formula 21>
<화학식 22><
상기 화학식 21 및 22에서,In
R, X, R1 및 R2의 정의는 화학식 6-1의 설명에서 기재한 바와 같다.The definitions of R, X, R 1 and R 2 are as described in the description of Formula 6-1.
구체적으로는 상기 R은 에틸기, 상기 X는 Si, 상기 R1은 메틸기, 상기 R2는 메톡시일 수 있다.Specifically, R may be an ethyl group, X may be Si, R 1 may be a methyl group, and R 2 may be methoxy.
본 발명의 일실시예에 따른 에어로겔 전구체의 가수분해도는 60% 내지 95%일 수 있다. 상술한 범위를 만족하면, 이를 이용하여 형성되는 습윤겔이 단시간 내에 이루어질 수 있다. 가수분해도가 상술한 범위 미만이면, 습윤겔 형성시간이 길어지고, 에어로겔의 투명성 및 내열성이 저하될 수 있다. 가수분해도가 상술한 범위를 초과하면, 이로 제조된 에어로겔 전구체의 내구성이 저하될 수 있다.Hydrolysis degree of the airgel precursor according to an embodiment of the present invention may be 60% to 95%. If the above range is satisfied, the wet gel formed using the same may be formed in a short time. If the degree of hydrolysis is less than the above-mentioned range, the wet gel formation time may be long, and transparency and heat resistance of the airgel may be reduced. When the degree of hydrolysis exceeds the above-mentioned range, durability of the airgel precursor prepared therefrom may be lowered.
한편, 본 발명의 일실시예에 따른 에어로겔 전구체는 하기 화학식 21으로 표시되는 화합물과 하기 화학식 22로 표시되는 화합물을 100:1 내지 100:20의 몰비로 알코올과 혼합하여 혼합물을 제조하는 제1 단계; 및 상기 혼합물을 가수분해 및 중축합하는 제2 단계를 포함하는 제조방법에 의해 제조될 수 있다. On the other hand, the airgel precursor according to an embodiment of the present invention is a first step of preparing a mixture by mixing a compound represented by the formula (21) and a compound represented by the following
<화학식 21><Formula 21>
<화학식 22><
상기 화학식 21 및 22에서,In
R, X, R1 및 R2의 정의는 상기 에어로겔 전구체의 설명에서 기재한 바와 같다.The definitions of R, X, R 1 and R 2 are as described in the description of the above airgel precursor.
상기 제1 단계에서, 상기 알코올은 물과 상용성을 가지며, 상기 화학식 21 및 22로 표시되는 화합물을 용해시킬 수 있는 것이라면 특별히 한정하지 않는다. 상기 알코올은 메탄올, 에탄올, 프로판올, 이소프로판올 및 부탄올로 이루어진 군에서 선택되는 1종 이상일 수 있다.In the first step, the alcohol is not particularly limited as long as it is compatible with water and can dissolve the compounds represented by
상기 알코올은 상기 화학식 21 및 22로 표시되는 화합물의 총합 100중량부에 대하여, 1 내지 40 중량부로 포함될 수 있다. 상술한 범위를 만족하면, 에어로겔 전구체 내의 실리카 함량을 적절하게 제어할 수 있다.The alcohol may be included in an amount of 1 to 40 parts by weight based on 100 parts by weight of the total of the compounds represented by
상기 제2 단계는 구체적으로 상기 혼합물을 산 촉매 및 물을 이용하여 가수분해하여 반응물을 형성하는 제2-1 단계; 및 상기 반응물을 중축합하여 에어로겔 전구체를 제조하는 제2-2 단계를 포함할 수 있다.The second step specifically includes a second step of hydrolyzing the mixture using an acid catalyst and water to form a reactant; And it may include a step 2-2 to prepare an airgel precursor by polycondensing the reactants.
상기 제2-1 단계에서, 상기 산 촉매는 염산, 질산, 초산, 구연산 및 옥살산으로 이루어진 군에서 선택되는 1종 이상일 수 있다. 상기 산 촉매는 상기 화학식 21 및 22로 표시되는 화합물의 총합 100중량부에 대하여, 0.01 내지 0.1 중량부로 포함될 수 있다.In the step 2-1, the acid catalyst may be at least one selected from the group consisting of hydrochloric acid, nitric acid, acetic acid, citric acid and oxalic acid. The acid catalyst may be included in an amount of 0.01 to 0.1 parts by weight based on 100 parts by weight of the total of the compounds represented by
상기 물은 상기 화학식 21 및 22로 표시되는 화합물의 총합 100중량부에 대하여, 0.1 내지 20 중량부로 포함될 수 있고, 상술한 함량을 만족하면, 가수분해도를 제어하여, 상술한 중량평균분자량 및 점도 조건을 만족하는 에어로겔 전구체를 제조할 수 있다.The water may be included in an amount of 0.1 to 20 parts by weight based on 100 parts by weight of the total of the compounds represented by
여기서, 상기 물과 산 촉매는 산 촉매 수용액 형태일 수 있다. 상기 산 촉매 수용액은 드롭와이즈(dropwise) 방식으로 한 방울씩 적가되는 형태로 상기 혼합물에 포함될 수 있다. Here, the water and the acid catalyst may be in the form of an acid catalyst aqueous solution. The acid catalyst aqueous solution may be included in the mixture in a dropwise dropwise manner in a dropwise manner.
상기 반응물은 상기 제2-1 단계가 완료되었을 때, 색이 흐리고 온도가 상온보다 높을 수 있으나, 상기 반응물의 색이 맑아지고, 온도가 상온으로 내려갈 때까지 방치한 후 상기 제2-2 단계를 수행할 수 있다.When the reactant is completed in the step 2-1, the color may be blurred and the temperature may be higher than room temperature, but the color of the reactant is clear, and the temperature is lowered to room temperature, and then the step 2-2 is performed. Can be done.
상기 제2-2 단계는 상기 반응물을 70 내지 100℃에서 1시간 내지 30시간 동안 가열 환류하고, 상온으로 냉각하고, 필터를 이용하여 감압여과하여 에어로겔 전구체를 제조하는 단계일 수 있다. 상술한 온도 및 시간 조건을 만족하면, 상술한 중량평균분자량 및 점도 조건을 만족하는 에어로겔 전구체를 제조할 수 있다. Step 2-2 may be a step of preparing an airgel precursor by heating and refluxing the reactant at 70 to 100 ° C. for 1 to 30 hours, cooling to room temperature, and filtration under reduced pressure using a filter. When the temperature and time conditions described above are satisfied, an airgel precursor that satisfies the above-described weight average molecular weight and viscosity conditions may be prepared.
2. 2. 에어로겔Airgel
본 발명의 다른 일실시예에 따른 에어로겔은 본 발명의 일실시예에 따른 에어로겔 전구체를 이용하여 제조될 수 있다. An airgel according to another embodiment of the present invention may be prepared using an airgel precursor according to an embodiment of the present invention.
본 발명의 다른 일실시예에 따른 에어로겔은 에어로겔 전구체 내 작은 기공까지 모두 소수화되어 있으므로, 상온 및 고온에서 우수한 소수성을 가질 수 있다. 또한, 상기 에어로겔은 기공율이 높고, 열전도도가 낮으며, 우수한 기계적 유연성을 가질 수 있다.Since the airgel according to another embodiment of the present invention is all hydrophobized to small pores in the airgel precursor, it may have excellent hydrophobicity at room temperature and high temperature. In addition, the airgel may have high porosity, low thermal conductivity, and excellent mechanical flexibility.
또한, 상기 에어로겔은 상온에서 에어로겔 총 중량에 대하여, 탄소 함량이 10 내지 15중량%일 수 있고, 고온에서 에어로겔 총 중량에 대하여 탄소 함량이 1 내지 4%일 수 있다. 즉, 에어로겔 내 높은 탄소함량으로 인해 상온 소수성이 우수할 뿐만 아니라, 고온에서도 기존의 에어로겔 보다 많은 탄소가 잔류할 수 있어 고온 소수성도 우수할 수 있다.In addition, the airgel may have a carbon content of 10 to 15% by weight relative to the total weight of the airgel at room temperature, and may have a carbon content of 1 to 4% with respect to the total weight of the airgel at high temperature. That is, due to the high carbon content in the airgel, not only excellent hydrophobicity at room temperature, but also high temperature hydrophobicity may be excellent because more carbon may remain at a higher temperature than a conventional airgel.
또한, 상기 에어로겔은 500㎡/g 내지 800㎡/g의 비표면적을 갖는 것일 수 있다.In addition, the airgel may have a specific surface area of 500
또한, 상기 에어로겔은 복수개의 미세기공을 포함하는 입자상의 다공성 구조체로서, 나노 크기의 1차 입자 입자들, 구체적으로는 평균입자직경(D50)이 100㎚ 이하의 1차 입자들이 결합되어 그물망 형태의 클러스터(cluster)를 형성하는 미세 구조, 즉 3차원 망목 구조로 형성될 수 있다.In addition, the aerogel is a porous porous structure comprising a plurality of micropores, nano-sized primary particle particles, specifically, the average particle diameter (D 50 ) of 100 nm or less primary particles are combined to form a mesh It may be formed as a fine structure, that is, a three-dimensional network structure forming a cluster (cluster) of.
본 발명에 있어서, 탄소함량은 Eltra의 Carbon/Sulfur Analyzer(CS-800)를 이용하여 측정할 수 있다. 또한, 비표면적은 Micrometrics의 ASAP 2020 기기를 이용하여 부분압(0.11<p/p0<1)에 따른 질소의 흡/탈착량으로 측정할 수 있다. In the present invention, the carbon content can be measured using Eltra's Carbon / Sulfur Analyzer (CS-800). In addition, the specific surface area can be measured by the adsorption / desorption amount of nitrogen according to the partial pressure (0.11 <p / p0 <1) using the ASAP 2020 instrument of Micrometrics.
한편, 본 발명의 다른 일실시예에 따른 에어로겔은 본 발명의 일실시예에 따른 에어로겔 전구체를 포함하는 실리카졸에 염기를 첨가하여 습윤겔을 제조하는 단계; 상기 습윤겔을 숙성하는 단계; 상기 숙성된 습윤겔을 표면 변형하는 단계; 및 상기 습윤겔을 초임계 건조하는 단계를 포함하는 제조방법에 의해 제조될 수 있다.On the other hand, the airgel according to another embodiment of the present invention comprises the steps of preparing a wet gel by adding a base to a silica sol containing an airgel precursor according to an embodiment of the present invention; Aging the wet gel; Surface modification of the matured wet gel; And it can be prepared by a manufacturing method comprising the step of supercritical drying the wet gel.
상기 실리카졸은 에어로겔 전구체에 물 및 알코올을 더 혼합함으로써 제조할 수 있다. 상기 알코올에 대한 설명은 에어로겔 전구체에 대한 설명에서 상술한 바와 같다.The silica sol may be prepared by further mixing water and alcohol with the airgel precursor. Description of the alcohol is as described above in the description of the airgel precursor.
상기 염기로는 수산화나트륨, 수산화칼륨 등의 무기염기; 또는 수산화암모늄과 같은 유기염기를 들 수 있으나, 무기염기의 경우 화합물 내 포함된 금속이온이 Si-OH 화합물에 배위(coordination)될 우려가 있으므로, 유기염기가 바람직할 수 있다. 구체적으로 상기 유기염기는 수산화암모늄(NH4OH), 테트라메틸암모늄 히드록시드(TMAH), 테트라에틸암모늄 히드록시드(TEAH), 테트라프로필암모늄 히드록시드(TPAH), 테트라부틸암모늄 히드록시드(TBAH), 메틸아민, 에틸아민, 이소프로필아민, 모노이소프로필아민, 디에틸아민, 디이소프로필아민, 디부틸아민, 트리메틸아민, 트리에틸아민, 트리이소프로필아민, 트리부틸아민, 콜린, 모노에탄올아민, 디에탄올 아민, 2-아미노에탄올, 2-(에틸 아미노)에탄올, 2-(메틸 아미노)에탄올, N-메틸 디에탄올아민, 디메틸아미노에탄올, 디에틸아미노에탄올, 니트릴로트리에탄올, 2-(2-아미노에톡시)에탄올, 1-아미노-2-프로판올, 트리에탄올아민, 모노프로판올아민, 또는 디부탄올아민 등을 들 수 있으며, 이들 중 어느 하나 또는 둘 이상의 혼합물이 사용될 수 있다. 보다 구체적으로 상기 염기는 수산화암모늄(NH4OH)일 수 있다.Examples of the base include inorganic bases such as sodium hydroxide and potassium hydroxide; Or an organic base such as ammonium hydroxide, but in the case of the inorganic base, since the metal ion contained in the compound may be coordinated (coordination) to the Si-OH compound, the organic base may be preferable. Specifically, the organic base is ammonium hydroxide (NH 4 OH), tetramethylammonium hydroxide (TMAH), tetraethylammonium hydroxide (TEAH), tetrapropylammonium hydroxide (TPAH), tetrabutylammonium hydroxide (TBAH), methylamine, ethylamine, isopropylamine, monoisopropylamine, diethylamine, diisopropylamine, dibutylamine, trimethylamine, triethylamine, triisopropylamine, tributylamine, choline, Monoethanolamine, diethanol amine, 2-aminoethanol, 2- (ethyl amino) ethanol, 2- (methyl amino) ethanol, N-methyl diethanolamine, dimethylaminoethanol, diethylaminoethanol, nitrilotriethanol, 2 -(2-aminoethoxy) ethanol, 1-amino-2-propanol, triethanolamine, monopropanolamine, or dibutanolamine, and the like, and any one or a mixture of two or more thereof may be used. More specifically, the base may be ammonium hydroxide (NH 4 OH).
상기 염기는 고체상으로 투입시 석출될 우려가 있으므로, 상기한 극성 유기용매에 의해 희석된 용액상으로 첨가되는 것이 바람직할 수 있다.Since the base may be precipitated when it is added to the solid phase, it may be preferable to be added in a solution phase diluted with the polar organic solvent described above.
상기 숙성하는 단계는 상기 습윤겔이 적당한 온도에서 방치하여 화학적 변화가 완전히 이루어지도록 하기 위한 공정으로서, 습윤겔에 대한 숙성 공정에 의해, 습윤겔 내부의 망목구조를 강화시킬 수 있다. 또한, 숙성 공정 동안에 습윤겔 내부의 수분이 극성 유기용매로 치환될 수 있으며, 그 결과 후속의 초임계 건조 공정에서 습윤겔 내부의 수분 증발에 따른 실리카겔의 기공 구조 변형 및 감소를 방지할 수 있다.The aging step is a process for allowing the wet gel to stand at an appropriate temperature so that the chemical change is completely made, and by the aging process for the wet gel, it is possible to strengthen the network structure inside the wet gel. In addition, the moisture inside the wet gel may be substituted with a polar organic solvent during the aging process, and as a result, it is possible to prevent the pore structure deformation and reduction of the silica gel due to evaporation of the moisture inside the wet gel in a subsequent supercritical drying process.
상기 숙성하는 단계는 상기 습윤겔 내 화학적 변화가 완료될 때까지 수행될 수 있으며, 구체적으로 상기 습윤겔-기재 복합체를 50 내지 80℃로 1시간 내지 6시간, 보다 구체적으로는 60 내지 75℃로 2시간 내지 4시간 동안 숙성 용액에 침지시킴으로써 수행될 수 있다.The aging step may be carried out until the chemical change in the wet gel is completed, specifically, the wet gel-based composite at 50 to 80 ℃ 1 hour to 6 hours, more specifically to 60 to 75 ℃ It can be carried out by immersing in a aging solution for 2 to 4 hours.
상기 숙성 용액은 알코올일 수 있으며, 상기 알코올에 대한 설명은 상술한 바와 같다.The aging solution may be alcohol, the description of the alcohol is as described above.
상기 표면 변형하는 단계는 상기 습윤겔을 표면 변형 용액에 침지시킨 후, 40 내지 80℃로 1시간 내지 6시간 동안 수행될 수 있다. 구체적으로 상기 표면 변형 용액은 헥사메틸디실라잔, 테트라메틸클로로실란, 실리콘 오일(silicone oil), 아미노 실란, 알킬 실란, 폴리디메틸 실록산, 및 디메틸디클로로실란으로 이루어진 군에서 선택되는 1종 이상과 알코올을 포함하는 용액일 수 있다. 상기 알코올에 대한 설명은 상술한 바와 같다.The surface deformation may be performed for 1 to 6 hours at 40 to 80 ° C. after the wet gel is immersed in the surface modification solution. Specifically, the surface modification solution is at least one selected from the group consisting of hexamethyldisilazane, tetramethylchlorosilane, silicone oil, amino silane, alkyl silane, polydimethyl siloxane, and dimethyldichlorosilane and alcohol It may be a solution containing. Description of the alcohol is as described above.
상기 표면 변형하는 단계가 수행됨으로써, 상기 습윤겔의 기공이 소수화되어 초임계 건조 시 기공의 물 제거가 용이할 수 있다.By performing the surface deformation step, the pores of the wet gel may be hydrophobized to facilitate water removal of the pores during supercritical drying.
상기 초임계 건조하는 단계는 초임계 이산화탄소를 이용한 초임계 건조 단계일 수 있다. 이산화탄소(CO2)는 상온 및 상압에서는 기체 상태이지만 임계점(supercritical point)이라고 불리는 일정한 온도 및 고압의 한계를 넘으면 증발 과정이 일어나지 않아서 기체와 액체의 구별을 할 수 없는, 임계 상태가 되며, 이 임계 상태에 있는 이산화탄소를 초임계 이산화탄소라고 한다. 초임계 이산화탄소는 분자의 밀도는 액체에 가깝지만, 점성도는 낮아 기체에 가까운 성질을 가지며, 확산이 빠르고 열전도성이 높아 건조 효율이 높고, 건조 공정 시간을 단축시킬 수 있다.The supercritical drying step may be a supercritical drying step using supercritical carbon dioxide. Carbon dioxide (CO 2 ) is a gaseous state at room temperature and atmospheric pressure, but if it exceeds a certain temperature and high pressure limit called the supercritical point, the evaporation process does not occur, so it becomes a critical state in which gas and liquid cannot be distinguished. Carbon dioxide in the state is called supercritical carbon dioxide. Supercritical carbon dioxide has a molecular density close to a liquid, but has a low viscosity, close to a gas, high diffusion efficiency, high drying efficiency, and short drying time.
상기 초임계 건조 단계는 초임계 건조 반응기 안에 표면개질된 습윤겔을 넣은 다음, 액체 상태의 CO2를 채우고 실리카 에어로겔 내부의 용매를 CO2로 치환하는 용매치환 공정을 수행할 수 있다. 그 후에 일정 승온 속도, 구체적으로는 0.1 /min 내지 1 /min의 속도로, 30 내지 80℃, 바람직하게는 40 내지 70℃로 승온시킨 후, 이산화탄소가 초임계 상태가 되는 압력 이상의 압력, 75 내지 300bar, 바람직하게는 80 내지 200bar, 보다 바람직하게는 100 bar 내지 150bar의 압력을 유지하여 이산화탄소의 초임계 상태에서 일정 시간, 구체적으로는 20분 내지 1시간 동안 유지할 수 있다. 일반적으로 이산화탄소는 31℃의 온도, 73.8bar의 압력에서 초임계 상태가 된다. 이산화탄소가 초임계 상태가 되는 일정 온도 및 일정 압력에서 2시간 내지 12시간, 보다 구체적으로는 2시간 내지 6시간 동안 유지한 다음, 서서히 압력을 제거하여 초임계 건조 단계를 완료할 수 있다. In the supercritical drying step, the surface-modified wet gel may be put in a supercritical drying reactor, and then a solvent replacement process may be performed in which a liquid CO 2 is filled and a solvent inside the silica aerogel is replaced with CO 2 . Thereafter, the temperature is raised to 30 to 80 ° C., preferably 40 to 70 ° C. at a constant temperature increase rate, specifically 0.1 / min to 1 / min, and then the pressure is equal to or higher than the pressure at which carbon dioxide becomes a supercritical state. Maintaining a pressure of 300 bar, preferably 80 to 200 bar, more preferably 100 bar to 150 bar can be maintained for a predetermined time, specifically 20 minutes to 1 hour in the supercritical state of carbon dioxide. In general, carbon dioxide is supercritical at a temperature of 31 ° C. and a pressure of 73.8 bar. The carbon dioxide may be maintained at a constant temperature and a constant pressure for 2 hours to 12 hours, more specifically, 2 hours to 6 hours at which the carbon dioxide becomes a supercritical state, and then the pressure may be gradually removed to complete the supercritical drying step.
한편, 본 발명의 다른 일실시예에 따른 에어로겔은 본 발명의 일실시예에 따른 에어로겔 전구체와 염기 촉매를 혼합하여 pH≥3에서 습윤겔을 형성하는 단계; 상기 습윤겔과 소수성제와 혼합하여 표면 변형하는 단계; 및 상기 표면 변형한 습윤겔을 건조하는 단계를 포함하는 제조방법에 의해서도 제조될 수 있다.On the other hand, the airgel according to another embodiment of the present invention comprises the steps of mixing the airgel precursor and the base catalyst according to an embodiment of the present invention to form a wet gel at pH≥3; Surface modification by mixing with the wet gel and a hydrophobic agent; And it may be prepared by a manufacturing method comprising the step of drying the surface-modified wet gel.
상기 습윤겔을 형성하는 단계는 상술한 에어로겔의 제조방법에서 기재된 바와 같다.The forming of the wet gel is as described in the above-described method for preparing an airgel.
상기 습윤겔과 소수성제와 혼합하여 표면 변형하는 단계는 소수성제인 실릴화제를 이용하여 상기 습윤겔의 표면을 실릴화하는 단계일 수 있다. The step of modifying the surface by mixing the wet gel and the hydrophobic agent may be a step of silylating the surface of the wet gel using a silylating agent which is a hydrophobic agent.
또한, 상기 실릴화가 수행됨으로써, 상기 습윤겔의 기공 내에 있는 소정의 물과 사용된 실릴화제가 반응하여, 물에 불용성인 화합물을 형성할 수 있고, 형성된 화합물의 몰부피만큼 상기 기공 내에 존재하는 물이 자동적으로 치환될 수 있다. 그리고, 상기 습윤겔의 실릴화 동안에 물에 불용성인 화합물에 의해 상기 습윤겔의 기공 내에 있는 물과 물에 의해 형성되는 수상이 습윤겔로부터 용이하게 분리될 수 있다. 이러한 실릴화에 의해 별도의 용매치환 공정이 필요하지 않을 수 있다.In addition, by performing the silylation, predetermined water in the pores of the wet gel and the used silylating agent can react to form an insoluble compound in water, and water present in the pores by the molar volume of the formed compound. This can be substituted automatically. During the silylation of the wet gel, water and water in the pores of the wet gel may be easily separated from the wet gel by a compound that is insoluble in water. This silylation may not require a separate solvent replacement process.
상기 실릴화제는 바람직하게는, (R3)4- nSiCln, (R4)4- mSi(OR5)m, (R6)3Si-O-Si(R6)3, 및 (R7)3Si-O-Si(R7)3로 이루어진 군에서 선택되는 1종 이상일 수 있으며, 여기서, R3 내지 R7은 서로 같거나 다르고, 각각 독립적으로, 수소, 치환 또는 비치환된 C1 내지 C20의 선형 알킬기, 치환 또는 비치환된 C3 내지 C20의 분지형 또는 고리형 알킬기, 치환 또는 비치환된 C5 내지 C20의 아릴기일 수 있고, n 및 m은 서로 같거나 다르고, 각각 독립적으로 1 내지 4일 수 있다.The silylating agent is preferably (R 3 ) 4- n SiCl n , (R 4 ) 4- m Si (OR 5 ) m , (R 6 ) 3 Si-O-Si (R 6 ) 3 , and ( R 7 ) 3 Si-O-Si (R 7 ) 3 It may be one or more selected from the group consisting of, wherein R 3 to R 7 are the same as or different from each other, and each independently, hydrogen, substituted or unsubstituted A C 1 to C 20 linear alkyl group, a substituted or unsubstituted C 3 to C 20 branched or cyclic alkyl group, a substituted or unsubstituted C 5 to C 20 aryl group, n and m are the same as each other Different, and may each independently be 1-4.
상기 실릴화제는 보다 바람직하게는 실라잔, 헥사메틸디실라잔, 트리메틸클로로실란, 헥사메틸디실록산, 트리메틸실록산 및 이소프로폭시트리메틸실란으로 이루어진 군에서 선택되는 1종 이상일 수 있다.More preferably, the silylating agent may be at least one selected from the group consisting of silazane, hexamethyldisilazane, trimethylchlorosilane, hexamethyldisiloxane, trimethylsiloxane and isopropoxytrimethylsilane.
상기 실릴화제는 액체 상태 또는 기체 상태로 이용될 수 있다. 상기 액체상태는 실릴화제 단독이거나 알코올에 용해된 상태일 수 있다.The silylating agent may be used in a liquid state or a gaseous state. The liquid state may be a silylating agent alone or a state dissolved in alcohol.
상기 표면 변형한 습윤겔을 건조하는 단계에서의 온도는 -30 내지 200℃, 바람직하게는 0 내지 150℃일 수 있으며, 압력은 0.001 내지 20bar, 바람직하게는 0.01 내지 5bar, 보다 바람직하게는 0.1 내지 2bar일 수 있으며, 복사, 대류 및 접촉 건조에 의해 건조될 수 있다.The temperature in the step of drying the surface-modified wet gel may be -30 to 200 ℃, preferably 0 to 150 ℃, the pressure is 0.001 to 20bar, preferably 0.01 to 5bar, more preferably 0.1 to It can be 2 bar and can be dried by radiation, convection and contact drying.
상술한 에어로겔의 제조방법에 의해 제조된 에어로겔은 상기 표면 실릴화에 의해 피복된 유기성 표면기에 의한 내부 표면의 피복도가 이론적으로 가능한 값의 90%이상인 것일 수 있다.The airgel produced by the above-described method for producing an airgel may be 90% or more of the theoretically possible coverage of the inner surface by the organic surface group coated by the surface silylation.
본 발명에 있어서, 피복도는 에어로겔의 내부 표면적의 평방 나노미터당 유기 표면기의 수를 의미한다. 트리메틸클로로실란에 의한 다공성 SiO2 물질의 표면 변형으로 이론적으로 최대 2.8㎚-2의 트리메틸실릴기(TMS)의 피복도를 얻을 수 있다. 이것은 TMS 단위의 입체 부피(steric bulk)로부터 계산될 수 있는데, 이것은 문헌에 우산효과(umbrella effect)로 기술되어 있다. Si-C(0.189㎚) 및 C-H(0.108㎚) 결합 길이 및 TMS 분자의 반데르발스 반경으로부터 필요한 공간이 TMS 분자당 약 0.36㎚2로 산정된다. 환산하면, 이것은 ㎚2 당 TMS의 피복도에 해당한다(W. Urbaniak, F. Janowski, B. Marciniec, F. Wolf, React. Kinet. Catal, Lett, 1987, 34, 129; K.K. Unger, Journal of Chromatography Library 1979, 16, 64; E.V. Broun, A. Ya. Korolev, L.M. Vinogradova, R.V. Artamonova, T.V. Men'kova, Russ. J. Phys. Chem. 1970, 44, 442).In the present invention, coverage means the number of organic surface groups per square nanometer of the inner surface area of the airgel. Surface modification of the porous SiO 2 material with trimethylchlorosilane can theoretically yield coverage of trimethylsilyl groups (TMS) of up to 2.8 nm −2 . This can be calculated from the steric bulk of the TMS unit, which is described in the literature as the umbrella effect. The required space from the Si-C (0.189 nm) and CH (0.108 nm) bond lengths and the van der Waals radius of the TMS molecules is estimated to be about 0.36 nm 2 per TMS molecule. In conversion, this corresponds to the coverage of TMS per nm 2 (W. Urbaniak, F. Janowski, B. Marciniec, F. Wolf, React. Kinet. Catal, Lett, 1987, 34, 129; KK Unger, Journal of
상기 피복도는 하기 공식을 이용하여 계산될 수 있다.The coverage can be calculated using the following formula.
피복도 = ([C]/[BET]×K; 단위:[nm-2]Coverage = ([C] / [BET] × K; unit: [nm −2 ]
K = 6.022×1023/100×12×3×1018 = 167.28; 단위:[g-1] K = 6.022 × 10 23/100 × 12 × 3 × 10 18 = 167.28; Unit: [g -1 ]
[C]: 중량%로의 C 함량[C]: C content in weight percent
[BET]: BET 표면적; 단위:[m2/g] [BET]: BET surface area; Unit: [m 2 / g]
3. 3. 에어로겔Airgel 블랭킷Blanket
본 발명의 또 다른 일실시예에 따른 에어로겔 블랭킷은 본 발명의 일실시예에 따른 에어로겔 전구체를 이용하여 제조될 수 있다.An airgel blanket according to another embodiment of the present invention may be prepared using an airgel precursor according to an embodiment of the present invention.
본 발명의 또 다른 일실시예에 따른 에어로겔 블랭킷도 에어로겔 전구체 내 작은 기공까지 모두 소수화되어 있으므로, 상온 및 고온에서 우수한 소수성을 가질 수 있다. 또한, 상기 에어로겔 블랭킷 내 포함된 에어로겔도 기공율이 높고, 열전도도가 낮으며, 우수한 기계적 강도를 가질 수 있다. The airgel blanket according to another embodiment of the present invention is also hydrophobic to all the small pores in the airgel precursor, and thus may have excellent hydrophobicity at room temperature and high temperature. In addition, the airgel contained in the airgel blanket may also have high porosity, low thermal conductivity, and excellent mechanical strength.
본 발명의 또 다른 일실시예에 따른 에어로겔 블랭킷은 열전도도가 20㎽/mK 이하인 단열성이 우수한 에어로겔 블랭킷일 수 있다.The airgel blanket according to another embodiment of the present invention may be an airgel blanket having excellent thermal insulation having a thermal conductivity of 20 kW / mK or less.
본 발명에 있어서, 열전도도는 NETZSCH사의 HFM436 Lambda 장비를 이용하여 측정할 수 있다.In the present invention, the thermal conductivity can be measured using HFM436 Lambda equipment of NETZSCH.
한편, 본 발명의 또 다른 일실시예에 따른 에어로겔 블랭킷은 본 발명의 일실시예에 따른 에어로겔 전구체를 포함하는 실리카졸에 블랭킷용 기재를 침지시킨 후, 염기를 첨가하여 습윤겔-기재 복합체를 제조하는 단계; 상기 습윤겔-기재 복합체를 숙성하는 단계; 상기 숙성된 습윤겔-기재 복합체를 표면 변형하는 단계; 및 상기 습윤겔-기재 복합체를 초임계 건조하는 단계를 포함하는 제조방법에 의해 제조될 수 있다.On the other hand, the airgel blanket according to another embodiment of the present invention, after immersing the substrate for the blanket in a silica sol containing the airgel precursor according to an embodiment of the present invention, by adding a base to prepare a wet gel-based composite Making; Aging the wet gel-based composite; Surface modifying the aged wet gel-based composite; And it may be prepared by a manufacturing method comprising the step of supercritical drying the wet gel-based composite.
상기 블랭킷용 기재는 필름, 시트, 네트, 섬유, 다공질체, 발포체, 부직포체 또는 이들의 2층 이상의 적층체일 수 있다. 또 용도에 따라 그 표면에 표면조도가 형성되거나 패턴화된 것일 수도 있다. 보다 구체적으로는 상기 블랭킷용 기재는 블랭킷용 기재 내로 에어로겔의 삽입이 용이한 공간 또는 공극을 포함함으로써 단열 성능을 보다 향상시킬 수 있는 섬유일 수 있다. 또, 상기 블랭킷용 기재는 낮은 열전도도를 갖는 것이 바람직할 수 있다.The blanket substrate may be a film, a sheet, a net, a fiber, a porous body, a foam, a nonwoven fabric, or a laminate of two or more thereof. In addition, depending on the application, the surface roughness may be formed or patterned. More specifically, the blanket substrate may be a fiber capable of further improving the thermal insulation performance by including a space or a space in which an airgel is easily inserted into the blanket substrate. In addition, the blanket base material may have a low thermal conductivity.
구체적으로 상기 블랭킷용 기재는 폴리아미드, 폴리벤즈이미다졸, 폴리아라미드, 아크릴수지, 페놀수지, 폴리에스테르, 폴리에테르에테르케톤(PEEK), 폴리올레핀(예를 들면, 폴리에틸렌, 폴리프로필렌 또는 이들의 공중합체 등), 셀룰로오스, 카본, 면, 모, 마, 부직포, 유리섬유 또는 세라믹 울 등일 수 있으며, 이들에 한정되는 것은 아니다. 보다 구체적으로 상기 기재는 유리섬유 또는 폴리에틸렌을 포함하는 것일 수 있다.Specifically, the blanket base material may be polyamide, polybenzimidazole, polyaramid, acrylic resin, phenol resin, polyester, polyether ether ketone (PEEK), polyolefin (for example, polyethylene, polypropylene, or copolymers thereof). Etc.), cellulose, carbon, cotton, wool, hemp, nonwoven fabric, glass fiber or ceramic wool, and the like, but are not limited thereto. More specifically, the substrate may include glass fiber or polyethylene.
한편, 상기 에어로겔 블랭킷의 제조방법 중, 에어로겔 전구체를 포함하는 실리카졸에 블랭킷용 기재를 침지시킨 것을 제외하고는 상술한 에어로겔의 제조방법에 동일한 방법으로 제조될 수 있다.On the other hand, in the manufacturing method of the airgel blanket, except for immersing the substrate for the blanket in a silica sol containing an airgel precursor can be prepared in the same manner as the manufacturing method of the airgel described above.
실시예Example
이하, 하기 실시예 및 실험예에 의하여 본 발명을 보다 상세히 설명한다. 그러나, 하기 실시예 및 실험예는 본 발명을 예시하기 위한 것으로 본 발명의 범위가 이들 실시예 및 실험예에 의하여 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail with reference to the following Examples and Experimental Examples. However, the following Examples and Experimental Examples are for illustrating the present invention and the scope of the present invention is not limited by these Examples and Experimental Examples.
<< 에어로겔Airgel 전구체의 제조> Preparation of Precursors>
합성예Synthesis Example 1 내지 1 to 합성예Synthesis Example 4 및 4 and 비교합성예Comparative Synthesis Example 1 One
상온(23±3℃)에서 하기 표 1에 기재된 함량으로 테트라에톡시실란(TEOS), 메틸트리메톡시실란(MTMS) 및 에탄올(C2H5OH)(공업용, 94~96부피%)을 반응기에 투입한 후, 130rpm의 속도로 교반하면서 PH 1.0의 염산 수용액을 드롭와이즈 방식으로 1시간 동안 꾸준히 한 방울씩 적가하여 제1 반응물을 제조하였다. 상기 제1 반응물을 80℃의 온도에서 20시간 이상 환류시킨 후, 반응을 종료하였고, 상온으로 냉각시켜 제2 반응물을 제조하였다. 상기 제2 반응물을 필터를 이용하여 감압여과시켜, 표 1에 기재된 TEOS 유래 구조 단위와 MTMS 유래 구조 단위의 몰 비와 중량분자량을 갖는 에어로겔 전구체를 제조하였다.Tetraethoxysilane (TEOS), methyltrimethoxysilane (MTMS) and ethanol (C 2 H 5 OH) (industrial, 94-96% by volume) at room temperature (23 ± 3 ℃) in the amounts shown in Table 1 After the reactor was added, the first reactant was prepared by dropwise dropwise addition of an aqueous hydrochloric acid solution of PH 1.0 dropwise for 1 hour while stirring at a speed of 130 rpm for 1 hour. After the first reactant was refluxed at a temperature of 80 ° C. for 20 hours or more, the reaction was terminated and cooled to room temperature to prepare a second reactant. The second reactant was filtered under reduced pressure using a filter to prepare an airgel precursor having a molar ratio and weight molecular weight of the TEOS-derived structural unit and MTMS-derived structural unit shown in Table 1.
비교합성예Comparative Synthesis Example 2 2
상온에서 TEOS와 에탄올과 옥살산 수용액(옥살산: 0.001M)을 1:5:7의 몰비로 혼합하여 실리카 알코솔을 제조하였다. 상기 실리카 알코솔을 교반하면서 MTMS를 TEOS 대비 0.1의 몰비(TEOS:MTMS=100:10)로 투입하여 에어로겔 전구체를 제조하였다. 그러나, 제조 직후 자연 겔화가 진행되어 중량평균분자량을 측정할 수 없었다. At room temperature, silica alcohol was prepared by mixing TEOS, ethanol, and an aqueous solution of oxalic acid (oxalic acid: 0.001 M) in a molar ratio of 1: 5: 7. While stirring the silica alcohol, MTMS was added at a molar ratio of 0.1 to TEOS (TEOS: MTMS = 100: 10) to prepare an airgel precursor. However, spontaneous gelation proceeded immediately after preparation and the weight average molecular weight could not be measured.
실험예Experimental Example 1: One: 에어로겔Airgel 전구체의 특성 평가 Characterization of the precursor
50℃에서 1시간 동안 에어로겔 전구체를 방치하는 것은 상온에서 1주일 동안 에어로겔 전구체를 방치하는 것과 동일한 효과를 구현할 수 있으므로, 합성예 4의 에어로겔 전구체를 50℃의 오븐에서 24시간 동안 가열하면서 시간에 따른 점도 변화를 측정하였다. 그리고 그 결과를 도 1에 나타내었다.Since leaving the airgel precursor at 50 ° C. for 1 hour may realize the same effect as leaving the airgel precursor at room temperature for 1 week, the airgel precursor of Synthesis Example 4 was heated in an oven at 50 ° C. for 24 hours. Viscosity change was measured. And the result is shown in FIG.
1) 점도 측정 방법: Viscometer TV-22 (Disk Type, TOKISANGYO Co. LTD)를 이용하여, 100rpm, 20℃에서 측정하였다.1) Viscosity measuring method: It measured at 100 rpm and 20 degreeC using Viscometer TV-22 (Disk Type, TOKISANGYO Co. LTD).
도 1에 나타난 바와 같이, 합성예 4의 에어로겔 전구체는 50℃에서 24시간 동안 가열하여도 비교적 일정한 점도를 유지하는 것을 확인할 수 있었다. 이와 같은 결과로부터, 본 발명에 따른 합성예 4의 에어로겔 전구체는 제조 후 상온에서 6개월이 경과되어도 일정한 점도를 유지할 수 있고 내구성이 우수하다는 것을 유추할 수 있었다.As shown in Figure 1, the airgel precursor of Synthesis Example 4 was confirmed to maintain a relatively constant viscosity even when heated at 50 ℃ for 24 hours. From these results, it can be inferred that the airgel precursor of Synthesis Example 4 according to the present invention can maintain a constant viscosity even after 6 months at room temperature and has excellent durability.
<< 에어로겔의Airgel 제조> Manufacture
실시예Example 1 내지 1 to 실시예Example 4 및 4 and 비교예Comparative example 1 One
하기 표 2에 기재된 합성예 1 내지 합성예 4, 비교합성예 1의 에어로겔 전구체, 에탄올 및 물을 1:0.5:0.3의 중량비로 혼합하여 에어로겔 전구체 용액을 제조하였다. 상온에서, 상기 에어로겔 전구체 용액에 촉매(NH4OH:C2H5OH=1:12.65의 부피비)를 1:0.12의 중량비로 혼합하고, 겔화시켜 습윤겔을 형성하였다. 상기 습윤겔을 60℃에서 1시간 동안 숙성하였다. 상기 숙성된 습윤겔을 60℃에서 4시간 동안 에탄올과 헥사메틸디실라잔(HMDS)의 혼합물(에탄올: HMDS의 부피비= 95:5인 표면 변형 용액을 이용하여 표면 변형하였다. 상기 표면 변형한 습윤겔을 50℃ 및 100bar의 조건에서 CO2를 이용하여 초임계 건조를 8시간 동안 수행하였고, 150℃ 및 상압의 조건에서 1시간 동안 건조하여 에어로겔을 제조하였다. The airgel precursor, ethanol and water of Synthesis Example 1 to Synthesis Example 4 and Comparative Synthesis Example 1 shown in Table 2 were mixed at a weight ratio of 1: 0.5: 0.3 to prepare an airgel precursor solution. At room temperature, the aerogel precursor solution was mixed with a catalyst (volume ratio NH 4 OH: C 2 H 5 OH = 1: 12.65) in a weight ratio of 1: 0.12, and gelled to form a wet gel. The wet gel was aged at 60 ° C. for 1 hour. The aged wet gel was surface modified using a mixture of ethanol and hexamethyldisilazane (HMDS) (ethanol: HMDS = 95: 5 volume ratio solution for 4 hours at 60 ° C.). The gel was subjected to supercritical drying for 8 hours using CO 2 at 50 ° C. and 100 bar, and dried for 1 hour at 150 ° C. and atmospheric pressure to prepare an airgel.
실시예Example 5 5
표면 변형을 수행하지 않은 것을 제외하고는 실시예 4와 동일한 방법으로 에어로겔을 제조하였다.An airgel was prepared in the same manner as in Example 4 except that surface modification was not performed.
실시예Example 6 6
합성예 4의 에어로겔 전구체, 에탄올 및 물을 1:0.5:0.3의 중량비로 혼합하여 에어로겔 전구체 용액을 제조하였다. 상온에서, 상기 에어로겔 전구체 용액에 촉매(NH4OH:C2H5OH=1:12.65의 부피비)를 1:0.12의 중량비로 혼합하고 겔화시켜 pH 5인 습윤겔을 형성하였다. 상기 습윤겔을 60℃에서 1시간 동안 숙성하였다. 상기 숙성된 습윤겔을 염산 수용액으로 산성화시키고, 헥사메틸디실록산과 에탄올을 첨가하여 상온에서 5시간 동안 교반하여, 수상을 1차 분리하였다. 상온에서 24시간 동안 교반하고, 수상을 2차 분리하였다. 에탄올을 첨가한 후 상온에서 3일 동안 교반하고, 수상을 3차 분리하였다. 상기 겔을 1시간 동안 고온의 질소 스트림에서 건조하여 에어로겔을 제조하였다.An airgel precursor solution of Synthesis Example 4 was mixed with ethanol and water in a weight ratio of 1: 0.5: 0.3 to prepare an airgel precursor solution. At room temperature, the aerogel precursor solution was mixed with a catalyst (NH 4 OH: C 2 H 5 OH = 1: 12.65 by volume ratio) in a weight ratio of 1: 0.12 and gelated to form a wet gel having a pH of 5. The wet gel was aged at 60 ° C. for 1 hour. The aged wet gel was acidified with an aqueous hydrochloric acid solution, hexamethyldisiloxane and ethanol were added thereto, and stirred at room temperature for 5 hours to separate the aqueous phase. Stir at room temperature for 24 hours, and separate the aqueous phase. After adding ethanol, the mixture was stirred for 3 days at room temperature, and the aqueous phase was separated three times. The gel was dried in a hot nitrogen stream for 1 hour to prepare an aerogel.
비교예Comparative example 2 2
TEOS와 MTMS를 1:3의 몰비로 혼합한 혼합물, 에탄올 및 물을 1:0.5:0.3의 중량비로 혼합하여 에어로겔 전구체 용액을 제조하였다. 상온에서, 상기 에어로겔 전구체 용액에 촉매(NH4OH:C2H5OH=1:12.65의 부피비)를 1:0.12의 중량비로 혼합하였으나 실시예 1 내지 실시예 6의 겔화 시간 동안 겔화가 진행되지 않아 에어로겔이 제조되지 않았다.An airgel precursor solution was prepared by mixing TEOS and MTMS in a molar ratio of 1: 3, ethanol and water in a weight ratio of 1: 0.5: 0.3. At room temperature, the aerogel precursor solution was mixed with a catalyst (volume ratio of NH 4 OH: C 2 H 5 OH = 1: 12.65) in a weight ratio of 1: 0.12, but gelation did not proceed during the gelling time of Examples 1-6. Thus no airgel was produced.
비교예Comparative example 3 3
비교합성예 2로 제조된 에어로겔 전구체를 자연 겔화시켜 습윤겔을 제조하였다. 상기 습윤겔을 60℃에서 24시간 동안 숙성하였다. 상기 숙성된 습윤겔을 50℃ 및 100bar의 조건에서 CO2를 이용하여 초임계 건조를 8시간 동안 수행하였고, 150℃ 및 상압의 조건에서 1시간 동안 건조하여 에어로겔을 제조하였다.The wet gel was prepared by naturally gelling the airgel precursor prepared in Comparative Synthesis Example 2. The wet gel was aged at 60 ° C. for 24 hours. The aged wet gel was subjected to supercritical drying for 8 hours using CO 2 at 50 ° C. and 100 bar, and dried for 1 hour at 150 ° C. and atmospheric pressure to prepare an airgel.
실험예Experimental Example 2: 2: 에어로겔의Airgel 물성 평가 1 Property evaluation 1
실시예 5 및 비교예 3의 에어로겔 내 기공 분포를 측정하고 그 결과를 도 2에 나타내었다. 도 2의 x축은 기공의 직경(Pore Diameter, 단위: Å), y축은 기공의 부피(Pore Volume, 단위: ㎤/g)을 의미한다.The pore distribution in the airgel of Example 5 and Comparative Example 3 was measured and the results are shown in FIG. 2. In FIG. 2, the x-axis denotes pore diameter (unit: mm), and the y-axis denotes pore volume (cm 3 / g).
도 2에 도시된 바와 같이, 실시예 5의 에어로겔 내 기공은 비교예 3의 에어로겔 내 기공에 비하여 균일한 직경 및 부피를 가지고 분포하고 있음을 확인할 수 있었다.As shown in FIG. 2, the pores in the airgel of Example 5 were found to have a uniform diameter and volume compared to the pores in the airgel of Comparative Example 3.
실험예Experimental Example
3: 3:
에어로겔의Airgel
물성 평가 2
실시예 1 내지 실시예 5, 비교예 1 및 비교예 3의 에어로겔의 상온 및 고온 소수성을 평가하여 그 결과를 하기 표 3에 기재하였다.The room temperature and high temperature hydrophobicity of the airgel of Examples 1 to 5, Comparative Example 1 and Comparative Example 3 were evaluated and the results are shown in Table 3 below.
1) 소수성 평가 방법: 탄소분석기(제조사: Eltra, 모델명: Carbon/Sulfur Analyzer(CS-800))를 이용하여 가열 전, 후의 에어로겔의 탄소함량을 측정하였다. 가열은 에어로겔을 로(furnace)에 투입한 후, 450℃에서 6시간 동안 수행하였고, 탄소함량은 에어로겔 총 중량에 대한 탄소중량을 측정한 것이었다. 1) Hydrophobicity evaluation method: The carbon content of the airgel before and after heating was measured using a carbon analyzer (manufacturer: Eltra, model name: Carbon / Sulfur Analyzer (CS-800)). Heating was carried out for 6 hours at 450 ℃ after the airgel was put into the furnace (furnace), the carbon content was to measure the carbon weight to the total weight of the airgel.
표 3에 나타낸 바와 같이, 실시예 1 내지 실시예 4의 에어로겔은 가열 전 탄소함량이 10중량% 이상이므로, 상온 소수성이 우수한 것을 확인할 수 있었다. 가열 후의 실시예 1 내지 실시예 4의 에어로겔의 탄소함량이 2.5중량% 내지 3.6중량%이므로, 고온 소수성도 비교적 우수한 것을 확인할 수 있었다. 또한, 고온에서 탄소 감소율이 70 내지 80%이므로, 고온 안정성도 비교적 우수함을 알 수 있다.As shown in Table 3, since the airgel of Examples 1 to 4 has a carbon content of 10% by weight or more before heating, it was confirmed that the room temperature hydrophobicity was excellent. Since the carbon content of the airgel of Examples 1 to 4 after heating was 2.5 to 3.6 weight%, it was confirmed that high temperature hydrophobicity is also comparatively excellent. In addition, since the carbon reduction rate is 70 to 80% at a high temperature, it can be seen that the high temperature stability is also relatively excellent.
실시예 5의 에어로겔은 실시예 4의 에어로겔과 동일한 에어로겔 전구체를 이용하였으나, 표면 변형 공정만 수행하지 않은 것이 상이하였다. 실시예 5의 에어로겔은 가열 후 탄소 감소율이 71.79%이므로, 고온 안정성이 가장 우수함을 확인할 수 있었다.The airgel of Example 5 used the same airgel precursor as that of Example 4, except that only the surface modification process was not performed. Since the airgel of Example 5 had a carbon reduction rate of 71.79% after heating, it was confirmed that the high temperature stability was the best.
한편, 비교예 1의 에어로겔은 에어로겔 전구체가 소수화되지 않았으므로, 실시예들과 동일한 조건에서 에어로겔을 제조하여도 실시예들 대비 상온 소수성이 우수하지 못하였다. 또한, 가열 후에 탄소 함량이 93.75%나 감소하여 탄소함량이 0.5%에 이르렀고, 이러한 결과로부터 비교예 1은 고온 소수성이 우수하지 못하고, 고온 안정성도 열악함을 확인할 수 있었다. 비교예 3의 경우, 실시예 4와 같이 TEOS와 MTMS를 동일한 몰비로 이용한 에어로겔 전구체를 이용하여 에어로겔을 제조하였으나, 가수분해 및 중축합 반응이 아닌 산촉매 축합 반응으로 제조된 에어로겔 전구체를 이용한 것만 차이가 있었다. 하지만, 비교예 3의 상온 및 고온 소수성, 고온 안정성이 실시예 4 대비 현저하게 낮았다. 이와 같은 결과로부터, 에어로겔 전구체의 제조방법의 차이가 에어로겔의 물성, 즉 소수성에 큰 영향을 미친다는 것을 확인할 수 있었다.On the other hand, the airgel of Comparative Example 1 was not hydrophobized because the airgel precursor, even if the airgel was prepared under the same conditions as the embodiment was not superior to the room temperature hydrophobicity compared to the examples. In addition, after heating, the carbon content was reduced by 93.75% and the carbon content reached 0.5%. From these results, it was confirmed that Comparative Example 1 was not excellent in high-temperature hydrophobicity and poor in high temperature stability. In Comparative Example 3, an airgel was prepared using an aerogel precursor using TEOS and MTMS in the same molar ratio as in Example 4, except that the airgel precursor prepared by the acid catalyst condensation reaction was different from the hydrolysis and polycondensation reactions. there was. However, the room temperature, high temperature hydrophobicity, and high temperature stability of Comparative Example 3 were significantly lower than those of Example 4. From these results, it was confirmed that the difference in the method of manufacturing the airgel precursor has a great influence on the physical properties of the airgel, that is, the hydrophobicity.
<< 에어로겔Airgel 블랭킷의Blanket 제조> Manufacture
실시예Example 7 7
합성예 4의 에어로겔 전구체, 에탄올 및 물을 1:0.5:0.3의 중량비로 혼합하여 에어로겔 전구체 용액을 제조하였다. 상온에서, 상기 에어로겔 전구체 용액에 촉매(NH4OH:C2H5OH=1:12.65의 부피비)를 1:0.12의 중량비로 혼합하고, 유리 섬유를 침적시킨 후 겔화시켜 습윤겔-기재 복합체를 제조하였다. 상기 습윤겔-기재 복합체를 60℃에서 1시간 동안 숙성하였다. 상기 숙성된 습윤겔-기재 복합체를 60℃에서 4시간 동안 표면 변형하였다. 상기 표면 변형한 습윤겔-기재 복합체를 50℃ 및 100bar의 조건에서 CO2를 이용하여 초임계 건조를 8시간 동안 수행하였고, 150℃ 및 상압의 조건에서 1시간 동안 건조하여 에어로겔 블랭킷을 제조하였다.An airgel precursor solution of Synthesis Example 4 was mixed with ethanol and water in a weight ratio of 1: 0.5: 0.3 to prepare an airgel precursor solution. At room temperature, a catalyst (NH 4 OH: C 2 H 5 OH = 1: 12.65 by volume ratio) was mixed in the airgel precursor solution at a weight ratio of 1: 0.12, glass fibers were deposited, and then gelled to gel the wet gel-based composite. Prepared. The wet gel-based composite was aged at 60 ° C. for 1 hour. The aged wet gel-based composite was surface modified at 60 ° C. for 4 hours. The surface-modified wet gel-based composite was subjected to supercritical drying for 8 hours using CO 2 at 50 ° C. and 100 bar, and dried for 1 hour at 150 ° C. and atmospheric pressure to prepare an airgel blanket.
실시예Example 8 8
표면 변형을 수행하지 않은 것을 제외하고는 실시예 7과 동일한 방법으로 에어로겔 블랭킷을 제조하였다.An airgel blanket was prepared in the same manner as in Example 7, except that surface modification was not performed.
비교예Comparative example 4 4
비교합성예 2로 제조된 에어로겔 전구체에 유리 섬유를 침적시킨 후, 자연 겔화시켜 습윤겔-기재 복합체를 제조하였다. 상기 습윤겔-기재 복합체를 60℃에서 1시간 동안 숙성하였다. 상기 숙성된 습윤겔-기재 복합체를 60℃에서 4시간 동안 표면 변형하였다. 상기 표면 변형한 습윤겔-기재 복합체를 50℃ 및 100bar의 조건에서 CO2를 이용하여 초임계 건조를 8시간 동안 수행하였고, 150℃ 및 상압의 조건에서 1시간 동안 건조하여 에어로겔 블랭킷을 제조하였다.A glass gel was deposited on the airgel precursor prepared in Comparative Synthesis Example 2, followed by natural gelation to prepare a wet gel-based composite. The wet gel-based composite was aged at 60 ° C. for 1 hour. The aged wet gel-based composite was surface modified at 60 ° C. for 4 hours. The surface-modified wet gel-based composite was subjected to supercritical drying for 8 hours using CO 2 at 50 ° C. and 100 bar, and dried for 1 hour at 150 ° C. and atmospheric pressure to prepare an airgel blanket.
비교예Comparative example 5 5
표면 변형을 수행하지 않은 것을 제외하고는 비교예 4와 동일한 방법으로 에어로겔 블랭킷을 제조하였다.An airgel blanket was prepared in the same manner as in Comparative Example 4 except that surface modification was not performed.
실험예Experimental Example 4: 4: 에어로겔Airgel 블랭킷의Blanket 물성 평가 Property evaluation
실시예 7, 실시예 8, 비교예 4 및 비교예 5의 에어로겔 블랭킷의 단열성을 평가하여 그 결과를 하기 표 4에 기재하였다. The thermal insulation properties of the airgel blanket of Example 7, Example 8, Comparative Example 4 and Comparative Example 5 were evaluated and the results are shown in Table 4 below.
2) 단열성 평가 방법: NETZSCH사의 HFM436 Lambda 장비를 이용하여 측정하였다.2) Insulation evaluation method: Measured by using NETZSCH HFM436 Lambda equipment.
표 4에 나타낸 바와 같이, 실시예 7 및 실시예 8의 에어로겔 블랭킷은 열전도도가 18 내지 19㎽/mK이므로, 비교예 4 및 비교예 5 대비 6 내지 9㎽/mK 나 열전도도가 높은 것을 확인할 수 있었다. 또한, 에어로겔 블랭킷의 제조 시 표면 변형이 에어로겔 블랭킷의 단열도의 개선에 긍정적인 영향을 미친다는 것을 확인할 수 있었다.As shown in Table 4, since the airgel blanket of Examples 7 and 8 has a thermal conductivity of 18 to 19 kW / mK, it is confirmed that 6 to 9 kW / mK or thermal conductivity is higher than that of Comparative Example 4 and Comparative Example 5. Could. In addition, it was confirmed that the surface deformation during the manufacture of the airgel blanket has a positive effect on the improvement of the thermal insulation of the airgel blanket.
한편, 비교예 4 및 비교예 5의 경우도 실시예 7 및 실시예 8과 같이 TEOS와 MTMS를 동일한 몰비로 이용한 에어로겔 전구체를 이용하여 에어로겔 블랭킷을 제조하였으나, 가수분해 및 중축합 반응이 아닌 산촉매 축합 반응으로 제조된 에어로겔 전구체를 이용하였다. 이러한 결과로부터 에어로겔 전구체의 제조방법의 차이가 에어로겔 블랭킷의 물성, 즉 단열도에도 큰 영향을 미친다는 것을 확인할 수 있었다.Meanwhile, in the case of Comparative Example 4 and Comparative Example 5, an airgel blanket was prepared using an airgel precursor using TEOS and MTMS in the same molar ratio as in Examples 7 and 8, but the acid catalyst condensation was not hydrolysis and polycondensation reaction. An airgel precursor prepared by the reaction was used. From these results, it was confirmed that the difference in the manufacturing method of the airgel precursor has a great influence on the physical properties of the airgel blanket, that is, the degree of thermal insulation.
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| JP2020176272A (en) * | 2019-02-14 | 2020-10-29 | ティエムファクトリ株式会社 | Airgel and its manufacturing method |
| JP7521785B2 (en) | 2019-02-14 | 2024-07-24 | ティエムファクトリ株式会社 | Aerogel and its manufacturing method |
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