WO2018009989A1 - Process for obtaining nanocomposites of poly(l-lactide) without inertization or solvents - Google Patents
Process for obtaining nanocomposites of poly(l-lactide) without inertization or solvents Download PDFInfo
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- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
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- C01B33/36—Silicates having base-exchange properties but not having molecular sieve properties
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- C01B33/38—Layered base-exchange silicates, e.g. clays, micas or alkali metal silicates of kenyaite or magadiite type
- C01B33/44—Products obtained from layered base-exchange silicates by ion-exchange with organic compounds such as ammonium, phosphonium or sulfonium compounds or by intercalation of organic compounds, e.g. organoclay material
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- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/06—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from hydroxycarboxylic acids
- C08G63/08—Lactones or lactides
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- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/91—Polymers modified by chemical after-treatment
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- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
- C08J5/10—Reinforcing macromolecular compounds with loose or coherent fibrous material characterised by the additives used in the polymer mixture
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- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
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- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur, or oxygen atoms in addition to the carboxy oxygen
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/04—Polyesters derived from hydroxycarboxylic acids, e.g. lactones
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/62—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyesters
Definitions
- This invention relates to the field of chemistry, more specifically to the field of tissue and packaging engineering biomaterials, discloses a process for obtaining poly (L-lactide) (PLLA) nanocomposites, including use of reaction medium inert gas: in solve t s.
- PLLA poly (L-lactide)
- Synthetic materials used in biological (biomaterial) applications may be classified as metals, ceramics, polymers and composites.
- This class of biomaterials has two main advantages when compared to non-biodegradable biomaterials.
- the first advantage is that they do not cause permanent foreign body reactions, as these materials are gradually absorbed 1 by the body and leave no trace of residues: permanent in the places where the implants were performed.
- the second advantage is that some specific types of biomaterials are capable of regenerating tissues through their interaction with immune cells. Based on the behavior of polymeric bioreactors in living tissues, they can be divided into biostable, bioabsorbable, partially bioabsorbable, or bioreactors.
- bioabsorbable, partially bioabsorbable or fooreactive materials are more appropriate than biostable polymeric materials.
- the bioabsorbable or bioreactive surgical materials are suitable for temporary internal fixation when the tissue has been traumatized, as the implant preserves the tissue structure in its early healing phase, such as bones, tendons or skin. As the implant gradually decomposes, the stresses are also gradually transferred to the healing tissue. The time required depends on the type of matter, molar mass and structural properties, as well as where the implant is inserted.
- bioabsorbable or more resorbable in living tissues are considered bioabsorbable or more resorbable in living tissues.
- the most important surgical bioresorbable polymers are aliphatic polyesters (polymers and copolymers derived from the hydroxy acids. Most of them are thermoplastic polymers, partially crystalline or fully amorphous.
- Table 1 shows some synthetic and natural polymers.
- Table 1 Examples of synthetic and natural polymers used as biornaterials.
- poly (lactic acid) is among the few clinically used.
- the interest in these types of polymers is the fact of them have already approved for a number of clinical applications by the US Food and Dr g Administration ⁇ FDA) t body responsible for the release of food and drugs in the US.
- Poly (lactic acid) (PLA) is expected to have a wide range of applications from use with biodegradable plastic, but also as a material for biomedical applications, because of its excellent mechanical properties and for being highly hydrolysable in the human body.
- PLA can be prepared by two types. polymerization methods: direct condensation of lactic acid and ring opening polymerization of the cyclic lactide dimer.
- Both lactic acid and cyclic dimer lactide have chiral carbons, and lactic acid has two stereoisomeric forms, L- and D-lactic acid.
- the lactide . what. is the cyclic diester of lactic acid, has four different isomers: L-lactide, D-laetid the racemic mixture D, L-lactide and the optically inactive mesoacid. High purity mesolactid is difficult to prepare and is therefore rarely mentioned in the literature.
- Lactic acid may be a precursor to totally amorphous materials as well as highly crystalline materials.
- Poly (L-lactic acid) is a semi-crystalline polymer with melting temperature (Tm) of about 180 ° C.
- D-poly (lactic acid) has the same properties as L-poly (lactic acid; OD, L-poly (lactic acid) to attic is an amorphous material with glass transition temperature between 45 ° and 60 ° C).
- D, L-poly (lactic acid), which contains long blocks of D and L units, may have similar properties to those of optically pure polymers.
- Poly (L-lactic acid) as well as its lactitic cyclic dimer shows good mechanical strength, thermal plasticity, processability and can undergo chain disruption in the body: human resulting from oligomers and finally monomeric units of lactic acid, which are fully resorbable as a natural intermediate to metabolism, in particular L-isomer is a biological metabolite of the human body.
- Pallimeric kanocomposites are defined as materials composed of more than one phase where at least one of the constituents of one of these phases, commonly a nanocharge, has a nanometric dimension (1-100 nmj) and its properties exhibit substantial improvement.
- nanoscale loads used in the polymers produce composite materials with improved mechanical, electrical, ethical, thermal and magnetic properties.
- Clay minerals which are part of the group of 2: 1 phyllylicates are mainly made up of monmormononite, beidelite, nontronite, volconscoite, saponite, sauconite, hectorite. They consist of two sheets of tetrahedral silicate, with an octahedral central leaf, joined together by common oxygen to the leaves. These sheets are continuous in the directions of axes a and b and are stacked randomly on top of one another in some types and in some order in others.
- bentonite are used and without any information as to the geological origin or the mineral mineral composition.
- montinorilonite Since montinorilonite has the highest swelling capacity in aqueous medium, it is a great option for obtaining polymeric compounds.
- Polymerization processes including the process of obtaining the poly L TM Lactldec, comprise a step of inerting the reaction medium to avoid counting with 0; and, when the process is in solution, the addition of solvent: these steps may require time, use of specific equipment and also promote the emission of toxic agents to the environment.
- the present invention relates to a process for obtaining a poly.
- (L-Lactide) comprising 1 the addition of nanocarb of clay after complete fusion of the monomer and without the use of inertia gas from the reaction medium and solvent, producing a material that can be applied as a biomaterial.
- the material obtained in such a document has a completely different concept from the present invention, since it does not use an inorganic filler but rather a polymeric matrix, in addition to the use of another polymer as nanocarbon.
- the present invention suggests a simpler process of obtaining PLLA nanocomposites without the use of inerting gas and pressure increase without the use of any solvent: in the reaction medium, besides allow the slow and continuous addition of nanocargo allowing better homogenization of the charge with the polymer matrix, further simplifying the process and avoiding the emission of toxic agents into the environment.
- the present invention relates to a process for obtaining poly (L-lactide) (PLLA) iranocompounds using: the I-Laetrdeo monomer by : ring opening polymerization in situ without inertization and without use of solvents,
- FG 1 shows 03 JTTIR spectra for PLLA / Clay nanocomposites synthesized using the in situ p-ligation process with reaction medium inertization;
- FIG. 2 shows the FTI spectra for the PLL & Clay nanocomposite synthesized using the in situ polymerization process without inertization of the reaction medium;
- FIG. 3A shows the G curves referring to thermogravimetric analysis of the three PXL polymers with reaction medium inertization and clay addition;
- FIG. 3B shows the DTG curves for the terraogravimetric analysis of the three PLLA polymers with the reaction medium inertization and clay addition.
- the Fie. 4A shows the TG curves for the radiographic analysis of the .PLLA polymer without inerting the reaction medium with clay addition.
- FIG. B shows the DTG curves .Referring to thermographic analysis: of PLLA polymer without inertization: of reaction medium with clay addition
- the F1G. SA shows DSC curves for second heating performed for NanoPLLA 1 polymer synthesized with medium: reaction inertization;
- FIG. 5B shows, a. DSC curve. referring to the second heating performed for the Nano PLLA 2 polymer synthesized with reaction medium inertization;
- the FI. 5C shows the DSC curve for the second heating performed for the NanoPLLA 3 polymer synthesized with reaction medium inertization
- FIG. 5D shows the DSC curve for second heating 1 performed for NancPL.
- LA polymer 4 synthesized without inertization: reaction medium;
- FIG. 5E shows the DSC curve for the second heating performed for PLL9 polymer synthesized without addition of clay
- FIG. 6 shows the diff atograma the x-ray NanoPLLA 4 using sation polymerization process without inerting and compared: the one obtained for the Algiers organophilizated CN-40 with 12 to inododecanó acid: acid.
- the present invention describes a process for obtaining polymer (L-lactide ⁇ nanocomposites by in situ ring opening polymerization without reaction medium inertization, comprising the following solvents: following: steps;
- the L-lactide inonomer adds 0.51 to 4.0%: of a catalyst belonging to the group of titanium IV alkoxides, preferably 1.5 of the tin octanoate catalyst and then add 5 to 80 ⁇ l primer belonging to the protieog solvent group.
- the 1-dodecancl to the reactor under agitation was a range ranging from 2700 rpm to 5000 rpm, preferably 3000 rpm, until complete melting;
- organophilic clay preferably 12-aminododecanoic acid organofluorinated bentonite, in a proportion of 1.0 to 12% of the amount of monomer used in the synthesis, under continuous agitation and slowly and continuously, and not to be added just one time ;
- bentonite clay commercially known as Algiers C-40 (natural sodium clay; Table 2 shows the analytical characteristics of the clay studied.
- Modification of bentonite clays is a key point for: application of this material in polymeric matrices, as the use of: modifying agent (organophilizing agent in the case of organophilic clays; suitable may significantly alter the intercalation length of the between the interlabellar spacing of the clay due to the interaction between polymer and the functional groups of the modifying agent.
- modifying agent organophilizing agent in the case of organophilic clays; suitable may significantly alter the intercalation length of the between the interlabellar spacing of the clay due to the interaction between polymer and the functional groups of the modifying agent.
- the tin catalyst ootanoate (95% purity) and the 1-dodecanol initiator (98% purity) were used.
- the clays used as nanocarbons were obtained through the organophilization process.
- a soil disperser was used for the process of organofilization of the bentonite clay.
- 600 ml of distilled water at a temperature of 100 ° C to facilitate the solution of the amino acid was placed in the soil disperser container. and then 25 g of clay was slowly added to the vessel under constant stirring at a speed of S000 rpm. After complete addition of the clay, the stirring speed was increased to 12000 rpm and kept constant for 2 : 0 minutes for complete clay dispersion.
- the mixture was stirred at 9000 rpm for 20 minutes. After this period, the stirring speed was increased to 12000 rpm and held for 10 minutes. The mixture was then transferred to a poker where it was left to stand for 24 hours at room temperature. After this period, vacuum filtration was performed using a Bucbner e-itate funnel to remove excess exits. In this step, 2000 mL of distilled water was used to wash the material.
- the reactor silicone bath was kept at a constant temperature: 140 ° C.
- 50g of L-Lactide monomer 0.5 to 4.0%, preferably 1.5% of Tin Octanoate catalyst and 5 to 80 pL, preferably 57 ⁇ , of 1- Dodecanol primer.
- the monomer, catalyst and initiator were constantly stirred within a range of 2700 rpm to 5000 rpm, preferably 3000 rpm, until complete melting.
- the addition of 12--3ml & dodecan-oic acid organophilized benonite was started in the ratio 1.0 to 12%, preferably 0.5% of the amount of Kionomer used in the synthesis, under stirring.
- the FXGs. 1 and 2 show the FTI spectra of the synthesized polymers to obtain the nanocomposites.
- Table 3 shows the initial mass loss temperature (Ti)., Degradation temperature ( ⁇ ; > .. 3 ⁇ 4), and mass loss final temperature (T>) for the polymers produced with the addition. of clay with and without inertization of the reaction medium and which refer to the thermogames present in FIGS. 33 ⁇ 4, 3B and 4,4B.
- Table 3 Temperatures obtained from thermal degradation for PLLA polymers without inertization of. reaction medium and clay addition, and PLLA9 polymer produced without clay addition.
- the E'IGs. SA-5P presents the DSC graphs of the second heat for the clay-added PXilA polymers using the colorless processes and inertization of the reaction medium.
- FIG. 5E presents the DSC graph of the second heat for the PLL & 9 polymer synthesized in clay addition.
- Table 4 shows the values of glass transition temperature (T ⁇ ;, Melting temperature (T ;;;) and cold crystallization temperature (t:,:) for all polymers synthesized PLLA and using the processes with and without inertization of the reaction medium, and the polymer synthesized without the addition of clay.
- NanoPLIA 1 (with N 2 ) 51.0: 2.164.84, 5.14
- NanoPLlA 3 (with N) 51.80 171, 96 91, 25
- NanoPLIA 4 (no N s) 43.80 3.71 27 92 13
- DRX X-ray Scanning
- the XRD technique is commonly used to verify the structure of a nanocomposite. By monitoring the position, shape 1 and intensity of the basal reflection distributions of the silicate layers, the structures of a nanocomposite. ⁇ interspersed or exfoliated ⁇ can be identified.
- FIG. 6 presents the diffractogram for PLLA 4 and its comparison with that obtained for argel CN-40 orga clay . nofili zat ⁇ a with 12-arcd.nododecanoic acid.
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Abstract
Description
PROCESSO PARA OBTENÇÃO: DE NANOCOMPÒSITOS DE POLI ■LACTÍDEO) SEM INERTXSAÇÃO E SOLVENTES CAKPO DÃ INVENÇÃO PROCESS FOR OBTAINING: NON-COMPLIANCE POLY ■ LACTIDE) WITHOUT INERTXSATION AND CAKPO SOLVENTS GIVES INVENTION
[001] Ά presente invenção se insere no campo da Química, mais especificamente na área dos biomate.ria.is para engenharia de tecidos e embalagens, descreve um processo para obtenção de nanocompósitos de poli (L-Lactideo) (PLLA) , seití a utilização de gás de inertizaçâo do meio reaeionai e s:em solve t s. This invention relates to the field of chemistry, more specifically to the field of tissue and packaging engineering biomaterials, discloses a process for obtaining poly (L-lactide) (PLLA) nanocomposites, including use of reaction medium inert gas: in solve t s.
FUNDAMENTOS DA INVENÇÃO BACKGROUND OF THE INVENTION
Biomateriais Biomaterials
[002] Materials .sintéticos usados em aplicações biológicas (biomateriais) podem ser classificados como metais, cerâmicos:, polímeros e compósitos. Synthetic materials used in biological (biomaterial) applications may be classified as metals, ceramics, polymers and composites.
[003] Tradicionalmente polímeros sintéticos são projetados e fabricados para possuírem estabilidade de longo prazo. A partir de 1970 os polímeros biodegradáveis com tempo de vida controlável receberam gra d : atenção como materiais biomédicos e produtos d consumo compatíveis com o ambiente em que sâo ap1icados . Traditionally synthetic polymers are designed and manufactured to have long term stability. From 1970 on, controllable life-time biodegradable polymers have received widespread attention as biomedical materials and consumer products that are compatible with the environment in which they are applied.
[004] Esta classe dé biomateriais possui duas principais vantagens quando comparados aos biomateriais não biodegradáveis. A primeira vantagem e de não provocarem reações de corpo estranhe permanente, pois estes materiais são gradualmente absorvidos1 pelo organismo e não deixam vestígios de resíduos: permanente nos locais onde foram realizados os implantes. A segunda vantagem, ê que alguns tipos específicos de biomateriais são capazes de regenerar os tecidos por meio de sua iateração com as células imunológicas . [005] Com base no comportamento dos bioraateí...i is polímériccs em tecidos vivos, eles podem ser divididos era bioestável, bioabsorviveis, parcialmente bioabsorviveis ou biorreabsor í ei s . This class of biomaterials has two main advantages when compared to non-biodegradable biomaterials. The first advantage is that they do not cause permanent foreign body reactions, as these materials are gradually absorbed 1 by the body and leave no trace of residues: permanent in the places where the implants were performed. The second advantage is that some specific types of biomaterials are capable of regenerating tissues through their interaction with immune cells. Based on the behavior of polymeric bioreactors in living tissues, they can be divided into biostable, bioabsorbable, partially bioabsorbable, or bioreactors.
[006] Em muitos casos os bioraateriais são necessá ios durante um curto espaço de tempo e nestes casos, os materiais peliméricos bioabsorvi eis , parcialmente bioabsorviveis ou foiorreatosor iveis são mais apropriados qu os materiais polimericos bioestáveis. Desta forma, os materiais cirúrgicos: bioabsorviveis ou biorreabso viveis são adequados para fixação temporária interna quando o tecido foi traumatizado, já que o implante preserva a estrutura do tecido em sua fase inicial de cura,, como por exemplo, ossos, tendões ou pele. Como o implante se decompõe gradualmente, as tensões também são transferidas gradualmente para o tecido em cicat ização, O tempo necessário depende do tipo de matéria, massa molar e propriedades estruturais, assim como o local onde o implante está inserido. In many cases bioraaterals are required for a short time and in these cases, bioabsorbable, partially bioabsorbable or fooreactive materials are more appropriate than biostable polymeric materials. Thus, the bioabsorbable or bioreactive surgical materials are suitable for temporary internal fixation when the tissue has been traumatized, as the implant preserves the tissue structure in its early healing phase, such as bones, tendons or skin. As the implant gradually decomposes, the stresses are also gradually transferred to the healing tissue. The time required depends on the type of matter, molar mass and structural properties, as well as where the implant is inserted.
[007] Muitos polímeros sintéticos são conside ados bioabsorviveis ou foiorreabsorvíveís em tecidos vivos. Os polímeros biorreabsorví eis cirúrgicos mais importantes são os poliésteres alifáticos (polímeros e copolimeross derivados dos .oi-hídrôxi ácidos. A maioria deles são polímeros termoplásticos, parcialmente cristalinos ou totalmente amo fos . Many synthetic polymers are considered bioabsorbable or more resorbable in living tissues. The most important surgical bioresorbable polymers are aliphatic polyesters (polymers and copolymers derived from the hydroxy acids. Most of them are thermoplastic polymers, partially crystalline or fully amorphous.
[008] Ά Tabela 1 apresenta alguns polímeros sintéticos e naturais. [008] 1 Table 1 shows some synthetic and natural polymers.
Tabela 1: Exemplos de polímeros sintéticos e naturais utilizados como biornateriaís . Table 1: Examples of synthetic and natural polymers used as biornaterials.
"Sxpo Folimè os Poli {ácido glicclico) "Sxpo Folimè the Poly (glycolic acid)
Sintético Poli íácido láctico) Synthetic Poly Lactic Acid)
Poli (etileno glicol) Poly (ethylene glycol)
Colágeno Collagen
Ácido Hialuxônico Hyaluxonic Acid
Natural Natural
Alginatc Alginatc
Agarose Agarose
[009] Como dito anteriormente, as propriedades mecânicas e o tempo de degradação ém função das necessidades1 da aplicação é o que irá seiecionar o tipo de material polimérico que deverá ser utilizado. As stated above, the mechanical properties and the degradation time as a function of the application needs 1 is what will determine the type of polymeric material to be used.
Poli (K-hidróxi ácidos) Poly (K-hydroxy acids)
f 010] Dentre os polímeros biorreabsorvívei s o poli (ácido láctico) está entre um dos poucos usados clinicamente. O interesse por estes tipos de polímeros vem do fato deles já terem aprovação para certo número de aplicações clínicas pelo U.S. Food and Dr g Adminístration { FDA) t órgão responsável pela liberação de alimentos e drogas nos EUA. f 010] Among the bioresorbable polymers poly (lactic acid) is among the few clinically used. The interest in these types of polymers is the fact of them have already approved for a number of clinical applications by the US Food and Dr g Administration {FDA) t body responsible for the release of food and drugs in the US.
[011] O campo de aplicações destes polímeros é vasto e são empregados como dispositivos em implantes, materiais de sutura, próteses, materiais de reparação ortopédica, pinos intra edulares , e em liberação controlada de drogas. [011] The range of applications of these polymers is vast and are employed as devices in implants, suture materials, prostheses, orthopedic repair materials, intraocular pins, and in controlled drug release.
[012] 0 poli (ácido láctico) { PLA) tem como expectativa diversas aplicações desde su utilização co o plástico biodegradável, .mas também como material para aplicações biomédicas, devido às suas excelentes propriedades mecânicas e por ser altamente hidrolisáveí no corpo humano . [012] Poly (lactic acid) (PLA) is expected to have a wide range of applications from use with biodegradable plastic, but also as a material for biomedical applications, because of its excellent mechanical properties and for being highly hydrolysable in the human body.
[013] O PLA pode ser preparado por dois tipos principais de polimerização : condensação ctireta do ácido láctico e polimerização por abertura de anel do dimero cíclico lactídeo. [013] PLA can be prepared by two types. polymerization methods: direct condensation of lactic acid and ring opening polymerization of the cyclic lactide dimer.
[014] Tanto o ácido láctico como o dimero cíclico lactídeo apresentam carbonos quirais, sendo que o ácido láctico apresenta duas formas estereoisômeras , o L- e o D- àcido láctico. O lactldeo., que. é o diéster cíclico do ácido láctico, apresenta quatro isôraeros diferentes: L-lactideo, D-laetídeo a mistura racêmica D, L-lactídeo e o meso- iactídeo que é opticamente inativo. O mesolactídeo com alta pureza é de difícil preparação e, portanto, é raramente citado na literatura. Both lactic acid and cyclic dimer lactide have chiral carbons, and lactic acid has two stereoisomeric forms, L- and D-lactic acid. The lactide . , what. is the cyclic diester of lactic acid, has four different isomers: L-lactide, D-laetid the racemic mixture D, L-lactide and the optically inactive mesoacid. High purity mesolactid is difficult to prepare and is therefore rarely mentioned in the literature.
[GÍ5j A polimerização por abertura de anel leva à formação de polímeros de maior massa molar que aqueles formados por meio da policondensaçâo do ácido láctico:. Entretanto, a síntese a partir do lactldeo tem o inconveniente de apresentar alto custo de produção, pois o lactldeo é um produto caro. [G5] Ring opening polymerization leads to the formation of polymers of higher molar mass than those formed by polycondensation of lactic acid. However, synthesis from lactide has the drawback of high production cost, as lactide is an expensive product.
[016] 0 ácido láctico pode ser precursor de materiais totalmente amorfos como também de materiais altament cristalinos. 0 poii(L-ácído láctico), é um polímero semícristalino cora temperatur d fusão (Tm) em torno de 180°C. O D-poli (ácido láctico) apresenta as mesmas propriedades do L-poli (ácido láctico; , O D, L-poli (ácido láctico) a ático é vro material amorfo com temperatura de transição vítrea entxô 45 e .6Q°G,. Já o D, L-poli (ácido láctico}, que contém longos blocos de unidades D e L, pode apresentar propriedades similares àquelas dos polímeros opticamente puros . [016] Lactic acid may be a precursor to totally amorphous materials as well as highly crystalline materials. Poly (L-lactic acid) is a semi-crystalline polymer with melting temperature (Tm) of about 180 ° C. D-poly (lactic acid) has the same properties as L-poly (lactic acid; OD, L-poly (lactic acid) to attic is an amorphous material with glass transition temperature between 45 ° and 60 ° C). D, L-poly (lactic acid), which contains long blocks of D and L units, may have similar properties to those of optically pure polymers.
[017] O poli (L-ácido láctico), assim como seu dimera cíclico lactitíeo, mostra uma boa resistência mecânica, plasticidade térmica, processabiíidade e pode sofrer rompimento de cadeia no corpo: humano resultando ca olígómercs e finalmente unidades monaméricas de ácido láetiço, qu são inteiramente reabsorvíveis como um intermediá io natural mo metabolismo, em particular o L- isômero é um metabólíto biológico do corpo humano. [017] Poly (L-lactic acid) as well as its lactitic cyclic dimer, shows good mechanical strength, thermal plasticity, processability and can undergo chain disruption in the body: human resulting from oligomers and finally monomeric units of lactic acid, which are fully resorbable as a natural intermediate to metabolism, in particular L-isomer is a biological metabolite of the human body.
Nanocompositos Polímérícos Polymeric Nanocomposites
[018] Kanocompósitos palímérico são definidos como materiais compostos por mais de uma fase onde peio menos um dos constituintes de uma destas fases, comumente uma nanocarga, possui dimensão nanométrica (1-100 nmj e suas propriedades exibem melhora substancial. Pallimeric kanocomposites are defined as materials composed of more than one phase where at least one of the constituents of one of these phases, commonly a nanocharge, has a nanometric dimension (1-100 nmj) and its properties exhibit substantial improvement.
[019] As cargas em escala nanométrica utilizadas nos polímeras produzeia materiais compósitos com melhoria nas propriedades mecânicas, eiétricas, éticas, térmicas e magnéticas . [019] The nanoscale loads used in the polymers produce composite materials with improved mechanical, electrical, ethical, thermal and magnetic properties.
[020] Por definição, todas as argilas são constituídas por partículas cristalinas, de um número restrito de minerais conhecidos co o "argilominerais" . [020] By definition, all clays are made up of crystalline particles from a limited number of known minerals such as "clay minerals".
£021] Gs argilominerais que fazem parte do grupo dos fí lossilícatos 2 : 1 , são constituídos majorita lamente pela rnontmorilonita, beidelita, nontronita, volconscoíta, saponita, sauconita, hectorita. São constituídos por duas folhas de silicato tetraédricas , com urna folha central octaédrica, unidas entre si por oxigênios comuns às folhas. Estas folhas são contínuas nas direções dos eixos a e b e estão empilhadas ao acaso uma sobre as outras, em alguns tipos, e com alguma ordem, em outros. [021] Clay minerals which are part of the group of 2: 1 phyllylicates are mainly made up of monmormononite, beidelite, nontronite, volconscoite, saponite, sauconite, hectorite. They consist of two sheets of tetrahedral silicate, with an octahedral central leaf, joined together by common oxygen to the leaves. These sheets are continuous in the directions of axes a and b and are stacked randomly on top of one another in some types and in some order in others.
[022 Para estas argilas no Brasil também são utilizados os termos bentonita e sem qualquer informação quanto à origem geológica ou à composição mineral gica. [022 For these clays in Brazil are also The terms bentonite are used and without any information as to the geological origin or the mineral mineral composition.
[023] Co o a montinorilonita possui a raaíor capacida.de de inchamento em meio aquoso ela ê uma óti a opção para a obtenção de nanccompósitos políméricos. Since montinorilonite has the highest swelling capacity in aqueous medium, it is a great option for obtaining polymeric compounds.
[024] Porém, como a maioria dos polímeros,: assim, como o P¾, são organof1licos, e a capacidade de inchamento da montmorilon ta a torna extremamente hidrofilica, a interaçâo entre a montinorilonita e a matriz polimérica é muito baixa. A realização da organofilização das bentonitas se torna extremamente necessária para a obtenção de nanocompósitos poii éricos . However, like most polymers, thus, like P¾, they are organophilic, and the swelling capacity of montmorillonite makes it extremely hydrophilic, the interaction between montinorilonite and polymer matrix is very low. Organizing the bentonites becomes extremely necessary for obtaining polymeric nanocomposites.
[025] Em geral. , processos de polimerização, incluindo o processo de obtenção do poli L™Lactldec , compreendem uma etapa de inerti2ação do meio reacional, para evitar o contara com 0; e, quando o processo é em solução, a adição de solvente:, etapas essas que podem demandar tempo, utilização de equipamentos específicos e, ainda, promover a emissão de agentes tóxicos ao meio ambiente. [025] In general. Polymerization processes, including the process of obtaining the poly L ™ Lactldec, comprise a step of inerting the reaction medium to avoid counting with 0; and, when the process is in solution, the addition of solvent: these steps may require time, use of specific equipment and also promote the emission of toxic agents to the environment.
Q26] Diante do exposto, a presente invenção se refere a um processo de obtenção de um poli. (L-Lactídeo) que compreende1 a adição de nanocarga d argila após a fusão completa do monômero e sem a utilização de gás de inertiaação do mei reacional e solvente, produzindo um material que pode ser aplicado como biomaterial . In view of the foregoing, the present invention relates to a process for obtaining a poly. (L-Lactide) comprising 1 the addition of nanocarb of clay after complete fusion of the monomer and without the use of inertia gas from the reaction medium and solvent, producing a material that can be applied as a biomaterial.
ESTADO PA TÉCNICA PA TECHNICAL STATE
[027] O documento intitulado "Influência de parâmetros experimentais na síntese de poli {1 -ácido lático) " eia nome de Ligiane Alin Inhoato, refere-se â síntese do poli (1—ácido lático) e avaliação da influência de diversos fatores como a temperatura , concentração cie catalisador, do uso do nitrogénio gasoso e também dá não inertização do meio. Apesa de cai documento realizar a síntese do PLLA sem. a utilização de nitrogénio, não apresenta conflito com a presente invenção, visto que sua sinte.se ocorre em ampola e não utiliza a adição de nanocarga, o que origina uni material com características completamente diferentes daqueles sinteti ados na presente invenção. [027] The document entitled "Influence of Experimental Parameters on Poly (1-Lactic Acid) Synthesis", by the name of Ligiane Alin Inhoato, refers to the synthesis of Poly (1-Lactic Acid) and evaluation of the influence of various factors such as temperature, catalyst concentration, use of nitrogen gas and also non-inertization of the medium. After each document, perform the synthesis of the PLLA without. The use of nitrogen does not conflict with the present invention, since its synthesis occurs in ampoules and does not use the addition of nanocharge, which gives a material with characteristics completely different from those synthesized in the present invention.
[023] O documento C 161887 intitulado "Polyacryl lactide/fatiy polyester nano-cO posíte material and preparation etivod and applloation", refere- se a um nanocompósíto de PLA bioccmpatível e biodegradável e seu processo de obtenção, por meio de polimerização de monômeros de lactídeo. Entretanto, o material obtido em tal documento apresenta conceito completamente diferente da presente invenção, uma vez que não utiliza uma carga inorgânica e sim uma matriz polimérica, além da utilização de um outro polímero como nanocarga. [023] Document C 161887 entitled "Polyacryl lactide / fatiy polyester nano-cO posite material and preparation etivod and applloation", refers to a biocompatible and biodegradable PLA nanocomposite and its process by polymerization of monomers of lactide. However, the material obtained in such a document has a completely different concept from the present invention, since it does not use an inorganic filler but rather a polymeric matrix, in addition to the use of another polymer as nanocarbon.
[029] 0 documento intitulado "Síntese e caracterização cie PLLA e p(lla~co~cl} obtido em. reações de polimerização em solução" em nome de Souza, E. C. , et al. , refere-se a um processo de síntese de PLLA e P ILLA-co-CL) por meio de polimerização em solução.: De maneira completamente à presente invenção, a obtenção do PLLA descrita e tal documento ocorre em solução de tolueno e com inertização do meio reacíonal, além de não utilizar nanocargas . Além disso, a utilização do solvente tolueno para a síntese do PLLA torna o processo descrito em tal documento pouco viável industrialmente. [029] The document entitled "Synthesis and Characterization of PLLA ep (lla-co-cl} obtained in Solution Polymerization Reactions" in the name of Souza, EC, et al., Refers to a PLLA synthesis process. and P ILLA-co-CL) by solution polymerization: Completely to the present invention, the PLLA described herein is obtained in toluene solution and reaction medium inertization, and does not use nanocarbons. Furthermore, the use of toluene solvent for the synthesis of PLLA makes the process described in such a document unviable industrially.
[030] O documento intitulado "Síntese e ■carâ cteziza.çã do poli ( -acido láctico) para n§& como biomaterial" em nome de Vanusa Daioso jahno, refere~.se a uma síntese de PLA através da poli condensação direta e era meio supercritico, por meie de rotas que buscam uiu processo limpo de síntese dos polímeros, livre de solvente orgânico. As sínteses de PLLA realizadas em tal documento utilizam metodologia superçritica cora pressão, o que é um procedimento diferente daquele realizado peia presente invenção. Adicionalmente, tal documento difere: da presente invenção, pois a síntese do PLLA se dá através do dimero era que é realizada em uma. ampola e a adição do catalisador ocorre após fusão do monômero. Na presente invenção, de maneira completamente distinta, o catalisador é adicionado juntamente cora o monômero e após a fusão do material e realizada a adição da nanocarga de forma lenta e contínua sem a inertízação do meio reacional. [030] The document entitled "Synthesis and ■ Characterization of poly (lactic acid) not as biomaterial "in the name of Vanusa Daioso jahno, refers to a synthesis of PLA through direct polycondensation and was somewhat supercritical, through routes that seek a clean, organic solvent-free polymer synthesis process The syntheses of PLLA performed in such a document use supercritical pressure methodology, which is a different procedure from that of the present invention. since the synthesis of PLLA takes place through the dimer which is carried out in an ampoule and the addition of the catalyst occurs after monomer fusion.In the present invention, quite distinctly, the catalyst is added together with the monomer and after fusion. of the material and the addition of the nanocarbon slowly and continuously without the reaction medium being inerted.
[031] O documento intitulado "Synthesis of poiylactids/clay nanccomposit.es hy in situ int&rcalative polymerization ín siiparcritical carbon 4ioxide" em nome de Urbanczyk, Laetítia et ai., refere-se a u processo de obtenção do PLA por polimerização com dióxido de carbono supercritíc-o . Em tal documento, â síntese de nanocompósitos de PLLA utiliza meio supe critico. Sesta síntese o monômero e a nanocarga são adicionados de uma única ez e em seguida é adicionado o catalisador, ocorrendo o aumento da pressão utilizando CO-z, onde o processo de polimerização: ê iniciado. De maneira otalmente diferente, na presente invenção, o monômero e o catalisado são adicionados no reato sem ínertízâçâo do meio reacional e a nanocarga é adicionada após a fusão, do monòmero de forma lenta e contínua. {0323 Portanto, diferentemente do estado da técnica, a presente invenção sugere um processo de obtençã de nanocompósitos de PLLA mais simples sem a utilização de gás de inertização e aumento d¾ pressão, sem a utilização de qualquer solvente: no meio- reacional, além de permitir a adição da nanocarga de forma lenta e continua permitindo melhor homogeneização da carga com a matriz polimérica, ainda simpli cando o processo e evitando a emissão de agentes tóxicos ao meio ambiente. [031] The document entitled "Synthesis of Polylactids / Clay Nanccomposites Hy in situ Intensive & Polymeric Polymerization in Carbon-4oxide" in the name of Urbanczyk, Laetitia et al., Refers to the process of obtaining PLA by polymerization with carbon dioxide. supercritical it. In such a document, the synthesis of PLLA nanocomposites utilizes supercritical medium. In this synthesis the monomer and nanocarbon are added in one step and then the catalyst is added and the pressure increases using CO-z where the polymerization process is started. Quite differently, in the present invention, the monomer and the catalyst are added to the reaction without intermingling the reaction medium and the nanocarbon is added after melting of the monomer slowly and continuously. Therefore, unlike the state of the art, the present invention suggests a simpler process of obtaining PLLA nanocomposites without the use of inerting gas and pressure increase without the use of any solvent: in the reaction medium, besides allow the slow and continuous addition of nanocargo allowing better homogenization of the charge with the polymer matrix, further simplifying the process and avoiding the emission of toxic agents into the environment.
BREVE DESCRIÇÃO BRIEF DESCRIPTION
[033] A presente invenção refere-se a um processo para obtenção de iranocompó itos de poli ÍL-Lactídec) (PLLA), utilizando: o monõmero I-Laetrdeo, através: da polimerização por abe tura de anel xn situ sem inertização e sem uso de solventes , [033] The present invention relates to a process for obtaining poly (L-lactide) (PLLA) iranocompounds using: the I-Laetrdeo monomer by : ring opening polymerization in situ without inertization and without use of solvents,
BREVE DESCRIÇÃO DAS FIGUR¾S BRIEF DESCRIPTION OF THE FIGURES
[034] A F G. 1 mostra 03 espectros de JTTIR pára os nanocompósitos de PLLA/Argila sintetizados utilizando o processo de pcliroeriração in sítv com inertização do meio reacional; FG 1 shows 03 JTTIR spectra for PLLA / Clay nanocomposites synthesized using the in situ p-ligation process with reaction medium inertization;
[03.5] A FIG:. 2 mostra o espect.ro de FTI para o nanocompósito de PLL&./Argila sintetizado utilizando o processo de polimerização ín situ sem inertização do meio eacional; [03.5] to FIG. 2 shows the FTI spectra for the PLL & Clay nanocomposite synthesized using the in situ polymerization process without inertization of the reaction medium;
.[0.36·] A FIG. 3A apresenta as curvas de G referent à análise termogravimétrica dos três polimeros PXL com inertização do meio reacional e adição de argila ; . [0.36 ·] FIG. 3A shows the G curves referring to thermogravimetric analysis of the three PXL polymers with reaction medium inertization and clay addition;
[037] A FIG. 3B apresenta as curvas de DTG referente à análise terraogravímé rica dos três polímeros PLLA co iner í zaçáo do meio reacional e adição de argila 1038] A Fie. 4A apresenta, as curvas de TG referente a análise te raograviniétriea do polímero .PLLA sem inertização do meio reacional com adição de argila [037] FIG. 3B shows the DTG curves for the terraogravimetric analysis of the three PLLA polymers with the reaction medium inertization and clay addition. 1038] The Fie. 4A shows the TG curves for the radiographic analysis of the .PLLA polymer without inerting the reaction medium with clay addition.
[039] FIG. B; apresenta as curvas cie DTG .referente à análise termogravi étríca: do polímero PLLA sem inertização: do meio reacional com adição de argila [039] FIG. B ; shows the DTG curves .Referring to thermographic analysis: of PLLA polymer without inertization: of reaction medium with clay addition
[040] A F1G. SA mostra a curvas de DSC referente ao segundo aquecimento realizada para o polímero NanoPLLA 1 sintetizado com inertização meio: reacional; [040] The F1G. SA shows DSC curves for second heating performed for NanoPLLA 1 polymer synthesized with medium: reaction inertization;
[041] A FIG. 5B mostra, a. curva de DSC. referente ao segundo aquecimento realizada para o polímero Nano PLLA 2 sintetizados com inertização meio reacional; [041] FIG. 5B shows, a. DSC curve. referring to the second heating performed for the Nano PLLA 2 polymer synthesized with reaction medium inertization;
[042] A FI . 5C mostra a curva de DSC referente ao segundo aquecimento realizada para o polímero NanoPLLA 3 sintetizado com inertização meio reacional; [042] The FI. 5C shows the DSC curve for the second heating performed for the NanoPLLA 3 polymer synthesized with reaction medium inertization;
[043] A FIG. 5D mostra a curva de DSC referente ao segundo aquecimento1 realizada para o polímero NancPL.LA 4: sintetizado sem inertização: meio reacional; [043] FIG. 5D shows the DSC curve for second heating 1 performed for NancPL.LA polymer 4 : synthesized without inertization: reaction medium;
:[044'j A FIG. 5E mostra a curva de DSC re erente ao segundo aquecimento realizada para o polímero PLL9 sintetizado sem adição de argila; e : [044 'j FIG. 5E shows the DSC curve for the second heating performed for PLL9 polymer synthesized without addition of clay; and
[045] A FIG. 6 mostra o dif atograma de raios-x do NanoPLLA 4 utilizando o processo de polimerí zação sem inertização e comparação com: o obtido para a Argel CN-40 organofilizada com o ácido 12-a inododecanó:iço . [045] FIG. 6 shows the diff atograma the x-ray NanoPLLA 4 using sation polymerization process without inerting and compared: the one obtained for the Algiers organophilizated CN-40 with 12 to inododecanó acid: acid.
DESCRIÇÃO PET¾IiH¾D& D¾ IKYBNÇ&O DESCRIPTION PET¾IiH¾D & D¾ IKYBNÇ & O
[046] A, presente invenção descreve um processo para obtenção de nanocompósitos de poí i (L~lactideo } por polimerização: por abertura de anel in situ- sem ine tização do meio reacional e sem o uso de solventes, compreendendo as seguintes: etapas; [046] A, the present invention describes a process for obtaining polymer (L-lactide} nanocomposites by in situ ring opening polymerization without reaction medium inertization, comprising the following solvents: following: steps;
a) aquecer o reator até atingir uma temperatura variável entre 12G¾ e 2Z0-C, preferencíalmente 140:';C e manter aquecimento até o final do processo;a) heating the reactor until reaching a temperature ranging from-2Z0 and 12G¾ C, preferably 140 '; C and keep heating until the end of the process;
) adicionar o inonõmero L~Lactídeo, era seguida, adicionar 0,51 a 4, 0%: de um catalisador pertencente.: ao qrupo dos alcòxídos de titânio IV, pref rencialmente 1,5 do catalisador octanoato de estanho e então adicionar 5 a 80 pL de iniciador pertencente ao grupo de solventes prótieog,. preferencialmente, o l-dodecancl, ao reator sob agitação era uma faixa variável entre 2700 rpm a 5000 rpm:, preferencialmente 3000 rpm, até completa fusão; ) add the L-lactide inonomer, then add 0.51 to 4.0%: of a catalyst belonging to the group of titanium IV alkoxides, preferably 1.5 of the tin octanoate catalyst and then add 5 to 80 µl primer belonging to the protieog solvent group. preferably, the 1-dodecancl to the reactor under agitation was a range ranging from 2700 rpm to 5000 rpm, preferably 3000 rpm, until complete melting;
c) adicionar carga de argila organofilica, preferencialmente bentonit organofiiizada com ácido 12- aminododecanó co , na proporção de 1, 0 a 12% da quantidade de monômero utilizado na síntese, sob agitação contínua e de forma lenta e contínua, não devendo ser adicionada de uma só vez ; c) adding filler of organophilic clay, preferably 12-aminododecanoic acid organofluorinated bentonite, in a proportion of 1.0 to 12% of the amount of monomer used in the synthesis, under continuous agitation and slowly and continuously, and not to be added just one time ;
d) manter a agitação por 15 a 40 minutos ate nomoge eização com 1eta ; d) keep stirring for 15 to 40 minutes until nomination with 1eta;
e) manter em repouso entre 1 a 12 horas, ainda sob aquecimento, até o final da polime ização, de acordo com a raassa molar desejada; e) keeping at rest for 1 to 12 hours, still under heating, until the end of polymerization according to the desired molar strain;
Materiais tatiliaados Tatilated materials
Argila Bentonltica Bentonite clay
[047] Foi escolhida uma. argila benton.itica, conhecida comercialmente por Argel C -40 (argila sódica natural; . A Tabela 2 apresenta as características analíticas da argila estudada. [047] One has been chosen. bentonite clay, commercially known as Algiers C-40 (natural sodium clay; Table 2 shows the analytical characteristics of the clay studied.
Tab la 2: Características analíticas da Argila Table 1: Analytical Characteristics of Clay
Aq ntes Organofi lizantes Before Organizers
[0 8] A modificação de argilas bentonit icas constitui um ponto chave para a: aplicação deste material em matrizes poiimêricas , pois o uso do: agente modificador (agente organofilisante, no caso de argilas organofilicas ; adequado pode alterar significativamente a extensão cia intercalação do polímero entr o espaçamento interláraelar da argila, devido à interação entre polímero e os grupos funcionais do agente modificador. [0 8] Modification of bentonite clays is a key point for: application of this material in polymeric matrices, as the use of: modifying agent (organophilizing agent in the case of organophilic clays; suitable may significantly alter the intercalation length of the between the interlabellar spacing of the clay due to the interaction between polymer and the functional groups of the modifying agent.
Acido Clorídrico Hydrochloric acid
[049] Para a organofilização: da argila utilizando os agentes organofilizant.es foi utilizado ácido clorídrico P . Ã. para a acidificação do meio e protonação d ácido 12- aminododeeanóíco & do octadeeilamína, possibilitando desta forma que ocorra a troca de cátions ... For the organophilization: of the clay using the organofilizant agents was used hydrochloric acid P. THE. for the acidification of the medium and protonation of 12-aminododeeanic acid & octadeylamine, thus enabling the exchange of cations ...
Síntese dos Nanocompósitos de ?LL¾ ? LL¾ Nanocomposite Synthesis
[050] Para a síntese dos nanocompósitos de PLL foram utilizados o monômero L-~Lactídeo, o catalisador ootanoato de estanho (95% de pureza) e o iniciador 1- dodecanol {98% de pureza) . As argilas utilizadas como nanocargas foram obtidas através do processo de organofi iização . For the synthesis of PLL nanocomposites the L-Lactide monomer, the tin catalyst ootanoate (95% purity) and the 1-dodecanol initiator (98% purity) were used. The clays used as nanocarbons were obtained through the organophilization process.
QXga ofi1izaçâo da Argila Bentonítlca com a utilização do Acido 12:~arainododecanoiço The use of bentonite clay with the use of acid 12 :
[051] Para o processo de organofilização da argila bentonítíca foi utilizado um díspersor de solos.. Neste processo, 600 mL de água destilada à temperatura de 100 °C para facilitar a soluMlÍ2:açâo do aminoácido foi colocada no recipiente do dispersor de solos- e,, era seguida, 25 g de argila foi adicionada lentamente âo recipiente sob agitação constante a velocidade de S000 rpm. Após a completa adição da argila, a velocidade de agitação foi aumentada para 12000 rpm e mantida constante por 2:0 minutos, para a completa dispersão da argila. For the process of organofilization of the bentonite clay a soil disperser was used. In this process, 600 ml of distilled water at a temperature of 100 ° C to facilitate the solution of the amino acid was placed in the soil disperser container. and then 25 g of clay was slowly added to the vessel under constant stirring at a speed of S000 rpm. After complete addition of the clay, the stirring speed was increased to 12000 rpm and kept constant for 2 : 0 minutes for complete clay dispersion.
[052] Ern um béquer adicionou-se 100 L dê água destilada á 80 °C, 2,9 mL de ácido clorídrico P.A. , 6, 23: cie aminoácido. A função da adição do ácido clorídrico neste procedimento é para que ocorra a protonaçãa do aminoácido e .este- adquira uma carga positiva, tornando possível o processo de troca de cátlons nas argilas. A quantidade de aminoácido utilizada é dependente de sua massa molar e da capacidade: de troca de cátions da argila utilizada. Ά solução de aminoácido foi, -então adicionada a dispersão da argila sob agitação constante a velocidad de ¾QQ0 rpm. To a beaker was added 100 l of distilled water at 80 ° C, 2.9 mL of PA, 6.23 : amino acid hydrochloric acid. The function of the addition of hydrochloric acid in this The procedure is for protonation of the amino acid to occur and to acquire a positive charge, making possible the process of changing clays in the clays. The amount of amino acid used is dependent on its molar mass and cation exchange capacity of the clay used. The amino acid solution was then added to the dispersion of the clay under constant agitation at a rate of ¾QQ0 rpm.
[053] Após a completa adição da solução de aminoácido, a mistura foi mantida sob agitação a velocidade de 9000 rpm, durante 20 minutos. Após esse per iodo, a velocidade de agitação foi aumentada para 12000 rpm mantendo- se durante 10 minutos. A mistura foi então transferida para um foéquer, onde permaneceu em repouso por 24 horas, à temperatura ambiente. Após este período, reaiizou-se filtração à vácuo cora uso de funil de Bucbner e- itassato para a retirada do excesso de sai. Nesta etapa, utilizou-se 2000 mL de água destilada para a lavagem do material. After complete addition of the amino acid solution, the mixture was stirred at 9000 rpm for 20 minutes. After this period, the stirring speed was increased to 12000 rpm and held for 10 minutes. The mixture was then transferred to a poker where it was left to stand for 24 hours at room temperature. After this period, vacuum filtration was performed using a Bucbner e-itate funnel to remove excess exits. In this step, 2000 mL of distilled water was used to wash the material.
[054]; O material foi seco em estufa a uma temperatura de 60 ± 5 "C por um período de 48 horas e, em seguida, foi macerado em almofariz e peneirado em peneira ABNT na 200 - 0,07 mm). [054]; The material was oven dried at a temperature of 60 ± 5 ° C for a period of 48 hours and then macerated in mortar and sieved in a 200 - 0.07 mm ABNT sieve).
Sintes dos Nanocomposit-os de PLLR por polimerização por abertura de anel In sxtn sem ixertizaç-ão Sents of PLLR Nanocomposites by In sxtn Ring Opening Polymerization
[055] O banho de silicone do reator foi mantido a temperatura constante: de 140 °C. No vaso reacional foram adicionados 50g do monômero L-Lactideo, 0,5 a 4,0%, preferencialmente 1,5% do catalisador Octanoato de Estanho e 5 a 80 p.L, preferencialmente 57 μΐ, do iniciador 1- Dodecanol. O monômero, catalisador e iniciador foram agitados de forma constantem uma faixa variável entre 2700 rpm a 5000 rpm, preferencialmente 3000 rpm, até completa fusão. Apôs a fusão total do monômero foi iniciada a adição de ben onita organofilizada com ácido 12--3ml&©dodecan-ôico, na proporção de 1,0 a 12%, preferencialmente 0,5% da quantidade de Kionômero utilizado na síntese, sob agitação continua e de forma lenta e continua. A agitação foi mantida por 15 a 40 minutos até a homogeneização completa. .Após a completa adição s inicio do aumento da viscosidade foi removida a agitação e mantida em repouso entre 1 e 12 horas, preferencialmente 1 hora, ainda sob aquecimento, até o final da polime ização. [055] The reactor silicone bath was kept at a constant temperature: 140 ° C. In the reaction vessel were added 50g of L-Lactide monomer, 0.5 to 4.0%, preferably 1.5% of Tin Octanoate catalyst and 5 to 80 pL, preferably 57 μΐ, of 1- Dodecanol primer. The monomer, catalyst and initiator were constantly stirred within a range of 2700 rpm to 5000 rpm, preferably 3000 rpm, until complete melting. After total fusion of the monomer, the addition of 12--3ml & dodecan-oic acid organophilized benonite was started in the ratio 1.0 to 12%, preferably 0.5% of the amount of Kionomer used in the synthesis, under stirring. goes on and on and on and on. Stirring was continued for 15 to 40 minutes until complete homogenization. After complete addition to the beginning of the viscosity increase, stirring was removed and kept at rest for 1 to 12 hours, preferably 1 hour, still under heating, until the end of the polymerization.
[056] Para o processo sem inertização e adição lenta da argila foi verificada completa homogeneização entre a matriz poliraérica e a argila (Argel CN-40 organofiiizada com acido l2~amiriQd.odecanóic.o) . Este processo facilitou a dispersão da argila, pois sua adição ocorreu após a fusão do monômero e de forma lenta, resultando era melhor homogeneização e permitiu maior interação entre a argila e a matriz poiimêrica em crescimento. For the process without inertization and slow addition of clay, complete homogenization between the polymeric matrix and the clay was verified (Algiers CN-40 organophilized with l2-amiriQd.odecanoic acid). This process facilitated the dispersion of the clay, since its addition occurred after the monomer fusion and slowly, resulting in better homogenization and allowed a greater interaction between the clay and the growing polymeric matrix.
Caracterização dos KanoGòmpósi.tos de PLIA Characterization of the PLIA KanoGòmpósi.tos
[057] Os nanocompósitcs sintetizados foram caracterizados usando as técnicas de espectroscopia de absorção no infravermelho (FTIR) , análise termogravimétrica (T.GA) , calorimetria exploratória diferencial (DSC) e Difração de Raios-X (DR-X) . Apenas a titulo de comparação, os resultados das técnicas de FTIR, TGA, DSC e DR-X, são mos t ados tanto para os nanocompósitos de PI.LA sintetizados utilizando o processo de polimerização in s-ítu sem inertização do meio reacional, guanto: utilizando o processo de polimerização in çitu com inertização do meio reacional. [058] Adicionalmente, ambos os resultados são comparados ao polímero: PILA 9 sintetizado sob as mesmas condições . [057] Synthesized nanocomposites were characterized using infrared absorption spectroscopy (FTIR), thermogravimetric analysis (T.GA), differential scanning calorimetry (DSC) and X-ray diffraction (DR-X) techniques. By way of comparison only, the results of the FTIR, TGA, DSC and DR-X techniques are shown for both PI.LA nanocomposites synthesized using the in-situ polymerization process without reaction medium inertization. : using the unsuccessful polymerization process with inertization of the reaction medium. Additionally, both results are compared to the polymer: PILA 9 synthesized under the same conditions.
Espeateroscopia Vibraeiosal de absorção no Infravermelho com transformada de gourier (FTIR) dos Nanocompósitos de PLLA e g<3A, Gourier Transform Infrared Absorption (FTIR) Spectroscopy of PLLA Nanocomposites and g <3A,
[059] As FXGs. 1 e 2. apresentam os espectros de FTÍ dos polímeros sintetizados para a obtenção dos nanoc.ompósitos . [059] The FXGs. 1 and 2 show the FTI spectra of the synthesized polymers to obtain the nanocomposites.
[060] A análise dos espectros das FIQs . 1 e 2 indica que as absorções na faixa de 3000 - 2900 cm~l são .referentes ao estiramento das ligações dos grupos CH. e CH.¾, o forte pico de absorção em torno de 1.7-6D cm.-l é referente ao estiramento da ligação C~0 proveniente do grupo COO, enquanto a absorção na região de 1455 - 1360 car* e referente a deformação das ligações dos grupos CH;. e CH.?,. A região de 1216 - 1185 crr1 é referente ao estiramento da ligação C-0 proveniente do grupo COO e em aproximadamente 1100 cm"3 é possível verifica o estiramento da ligação C-0 proveniente do G-OH-[060] Analysis of FIQ spectra. 1 and 2 indicate that the absorptions in the range of 3000 - 2900 cm -1 refer to the stretching of CH group bonds. and CH¾¾, the strong absorption peak around 1.7-6D cm.-1 refers to the C ~ 0 stretch stretching from the COO group, while the absorption in the 1455 - 1360 car * region and to the deformation of CH group bonds. and CH.?,. The region of 1216 - 1185 crr 1 refers to the stretch of the C-0 bond from the COO group and at approximately 1100 cm- 3 it is possible to verify the stretch of the C-0 bond from G-OH
[061] Como o PLLA apresenta abso ões de FTI em regiões similares à argila bentenítica (em torno de 1100 cm" 1 qu é referente ao estiramento assimétrico da ligação Si- 0 da bentonita) não: foi possível verificar através desta técnica se houve interação entre o polímero e as argilas nos materiais sintetizados . [061] As PLLA has FTI abso- sions in regions similar to bentenitic clay (around 1100 cm- 1 which refers to asymmetric stretching of bentonite Si-0 bond) no : it was possible to verify through this technique whether there was interaction between polymer and clays in synthesized materials.
Anál se Termograviáxétrica ( G¾) dos Nanocompósitos de Thermo-gravitational Analysis (G¾) of the Nanocomposites of
[0:62] para todo os polímeros obtidos com adição de nanoeargas foi realizada a determinação da estabilidade térmica através da análise de TGA- As Figuras 3& e 3B apresentam as análises cie TGA obtidas. [0:62] for all polymers obtained with nanoarga addition, thermal stability was determined by TGA analysis. Figures 3 & 3B present the TGA analyzes obtained.
[063] A Tabela 3 apresenta a temperatura de perda de massa iniciai (Ti)., temperatura de degradação (Τ;>..¾,) e temperatura: finai de perda de massa (T>) para os polímeros produzidos cora a adição de argila com e sem inertização do meio reacional e que são referentes aos termog amas presentes na FIGs, 3¾, 3B e 4 , 4B. [063] Table 3 shows the initial mass loss temperature (Ti)., Degradation temperature (Τ ; > .. ¾), and mass loss final temperature (T>) for the polymers produced with the addition. of clay with and without inertization of the reaction medium and which refer to the thermogames present in FIGS. 3¾, 3B and 4,4B.
Tabela 3: Temperaturas obtidas de degradação térmica para os polímeros PLLA sem inertização do. meio reacional e adição de argila, e o polímero PLLA9 produzido sem adição de argila. Table 3: Temperatures obtained from thermal degradation for PLLA polymers without inertization of. reaction medium and clay addition, and PLLA9 polymer produced without clay addition.
[064] Analisando os resultados apre.sent.ados nas F Gs . 3.A, 3B e 4A, 4B e a Tabela 3 é possível verificar que para os polímeros PLLA com adição d& argila tanto com ínertização quanto sem inertização do meio reacional existe vim único perfil de perda de massa. É possível notar um pequeno aumento nos valores obtidos das temperaturas de perda de massa máxima (Tmãx} e tempe atura de perda de massa final (Tf) para os polimerós sintetizados com as argilas quando comparado aos valores obtidos do PLLA 9 (que foi sintetizado sob as: mesmas condições) . Quando ocorre ínteração entre a argila e a matriz poiímérica é esperado melhora na estabilidade térmica dos polímeros obtidos, pois a argila possui efeito de barreira na decomposição do polímero. Ao comparar os .resultados de estabilidade térroi ca apresentados na Tabela 3 para os quatro polímeros com adição de argila com o resultado do PLLA 9., que possui as mesmas condições de síntese (T igual a 29Q: "C e Tt igual a 315 °C , é possível observar aumento nos valores de Tmáx e. Tf, indicando que ocorreu algum tipo de interação entre a matriz polímérica e as argilas adicionadas. [064] Analyzing the results presented in F Gs. 3.A, 3B and 4A, 4B and Table 3 it can be seen that for PLLA polymers with clay addition with both inerting and non-inerting the reaction medium there is a single mass loss profile. It is possible to notice a slight increase in the values obtained from the maximum mass loss temperatures (Tmax) and final mass loss temperature (Tf) for the polymer synthesized with the clays when compared to the values obtained from PLLA 9 (which was synthesized under When the interplay between the clay and the polymeric matrix occurs, an improvement in the thermal stability of the obtained polymers is expected, as the clay has a barrier effect on the decomposition of the polymer. compare the stability térroi ca .resultados shown in Table 3 for the four polymers with addition of clay to the result of PLLA 9, which has the same synthesis conditions (T equal to 29Q "C and t equals 315 ° C, it is possible to observe an increase in Tmax and Tf values, indicating that some kind of interaction has occurred between the polymeric matrix and the added clays.
[065} Apesar destes resultados indicarem que existiu alguma interação entre a matriz: polímérica e as argilas utilizadas, ficou visualmente nítido que esta interação não ocorreu de forma eficaz (houve separação d fases) para os polímeros anoPLLAÍ, NanoPLLA 2 e KanoPLLA3. Although these results indicate that there was some interaction between the matrix: polymer and the clays used, it was visually clear that this interaction did not occur effectively (phase separation) for the polymers anoPLLAÍ, NanoPLLA 2 and KanoPLLA3.
Caloriittetri Exploratória Diferencial (PSC) dos ytanocompósitos de PLIA Differential Exploratory Caloriittetri (PSC) of PLIA ytocomposites
[ 066] As E'IGs. SA-5P apresentam os gráficos obtidos pelo DSC do segundo aquecimento para os polímeros obtidos de PXilA com adição de argila utilizando os processos cora e sem inertização do meio reacional. À titulo de comparação., a FIG. 5E apresenta o gráfico obtido pelo DSC do segundo aquecimento para o polímero PLL&9 sintetizado em adição de argila . [066] The E'IGs. SA-5P presents the DSC graphs of the second heat for the clay-added PXilA polymers using the colorless processes and inertization of the reaction medium. By way of comparison, FIG. 5E presents the DSC graph of the second heat for the PLL & 9 polymer synthesized in clay addition.
[067] A Tabela 4 apresenta os valores obtidos de Temperatura de transição vítrea (T?};, Temperatura de fusão (T;;;) e Temperatura de cristalização a frio (T:,:) para todos os polímeros sintetizados de PLLA com argila utilizando os processos com e sem inertização do meio reacional, e ainda o polímero sintetizado sem a adição de argila. [067] Table 4 shows the values of glass transition temperature (T} ;, Melting temperature (T ;;;) and cold crystallization temperature (t:,:) for all polymers synthesized PLLA and using the processes with and without inertization of the reaction medium, and the polymer synthesized without the addition of clay.
tabela 4; Τ¾,· TK e para os polímeros produzidos PLLA com adição de argila utilizando os dois processos reacionais, bem como do polímero PLLA9 produzido sem adição. Polímeros ¾ ͰC) ¾, (°C) Tcc (°C)table 4; Τ¾, · T K and for the clay-added PLLA produced polymers using the two reaction processes as well as the PLLA9 polymer produced without addition. Polymers ¾ ° C) ¾, (° C) T cc (° C)
NanoPLIA 1 (com N2) 51,0:2 164, 84 «5, 14 NanoPLIA 1 (with N 2 ) 51.0: 2.164.84, 5.14
NanoPLLA 2 (com N2) 56,, Q4 172, 71 98 , Ll NanoPLLA 2 (with N2) 56 ,, Q4 172, 71 98, Ll
NanoPLlA 3 (com N_) 51,80 171 , 96 91, 25 NanoPLlA 3 (with N) 51.80 171, 96 91, 25
NanoPLIA 4 (sem Ns) 43,80 3.71, 27 92, 13 NanoPLIA 4 (no N s) 43.80 3.71 27 92 13
PL1A9 55, 96 174, 59 110, 13 PL1A9 55, 96 174, 59 110, 13
[068] verifica-sê, analisando os resultados apresentados na Tabela 4, que a „ variou entre 43, 80 °C a 56,04 °C e que a Tm variou entre 164 eÇ e 172 °C. Todos os polímeros apresentaram pico de cristalização a frio. É possível verificar que houve tendência na diminuição da T<: dos quatro polímeros produzidos com a adição da argila em comparação com a T.? de 55, 98 °C para o PLLA 9 (mesmas condições: de síntese) . Est fato pode ser atribuído a dois fátores, principalmente: o primeiro devido a possibilidade de o agente organofili zante atuar como um plasti icante e alterar a organização da cadeia polimérica e; o segundo uma possível diminuição da massa molar do polímero devido hidrolise: do modificador orgânico da bentoníta. No caso do: PLLA 4, como o tempo reacional foi de apenas 1 hora, acredita-se que a massa molar desse polímero seja inferior ao obtido para as outras três sínteses realizadas. [068] There is analyzing the results shown in Table 4, the "ranged from 43 ° C to 80 ° C and 56.04 T m and C varied between 164 and 172 ° C. All polymers showed cold crystallization peak. Is it possible to verify that there was a tendency to decrease the T <: of the four polymers produced with the addition of clay compared to T. ? at 55.98 ° C for PLLA 9 (same conditions: synthesis). This fact can be attributed to two factors, mainly: the first due to the possibility that the organophilizing agent can act as a plasticizer and alter the organization of the polymeric chain and; The second is a possible decrease in polymer molar mass due to hydrolysis of the organic bentonite modifier. In the case of: PLLA 4, as the reaction time was only 1 hour, it is believed that the molar mass of this polymer is lower than that obtained for the other three syntheses performed.
[069] Também é possível verificar a formação de um "ombro" ho pico da fusão para os NanoPLLA 1, 3 e 4. Isso pode ocorrer devido à heterogeneidade do tamanho dos cristais que as argilas proporcionam à matriz polimérica, sendo que es cristais menores fundem a temperaturas menores e os maiores fundem a temperaturas maiores, indicando desta forma a interação da argila com a matriz poliiftérica « [069] It is also possible to verify the formation of a peak fusion shoulder for NanoPLLA 1, 3 and 4. This may be due to the heterogeneity of the size of the crystals that the clays provide to the polymer matrix, and these are smaller crystals. melt at lower temperatures and higher melts at higher temperatures, thus indicating the interaction of clay with the polyphthalic matrix «
DxfJação de Raios-X (DRX) [070] Como dito anteriormente, os polímeros NanoPLLA 1, NanoPLLA 2 e NanoPLLA 3 apresentaram de forma visual separação de fases entre a argila e a fase polimérica; desta forma, pode-se concluir que não houve a formação de nanocompósitos, e sim. uma pequena ínteraçáo entre a argila Ê- a matriz polimérica como visualizado nâ caracterização dos materiais, discutidas anteriormente. Ao se modificar o processo reacional foi produzido o PLLA 4 com adição de argila organofilizada com ácido 12-amínoacdecanóico (com apenas 1 hora de reação} e não foi detectado separação de fases visual entre a argila e a fase polimérica e por isso, será apresentado o resultado de DRX apenas para o NanoPLLA 4·. X-ray Scanning (DRX) As mentioned above, the polymers NanoPLLA 1, NanoPLLA 2 and NanoPLLA 3 visually presented phase separation between the clay and the polymer phase; Thus, it can be concluded that there was no formation of nanocomposites, but. A small interaction between the clay is the polymeric matrix as seen in the characterization of the materials discussed above. By modifying the reaction process PLLA 4 was produced with the addition of 12-aminoacdecanoic acid organophilized clay (with only 1 hour reaction) and no visual phase separation was detected between the clay and the polymeric phase and therefore will be presented. DRX result only for NanoPLLA 4 ·.
[071] Devido a sua facilidade e viabilidade, a técnica de DRX é comumente utilizada para a verificação da estrutura de um nanocompósito.. Monitorando a posição, formato1 e intensidade das distribuições das reflexões basais das camadas dos silicatos, as estruturas de um nanocompósito {intercalado ou esfoliado} podem ser identificadas. [071] Due to its ease and feasibility, the XRD technique is commonly used to verify the structure of a nanocomposite. By monitoring the position, shape 1 and intensity of the basal reflection distributions of the silicate layers, the structures of a nanocomposite. {interspersed or exfoliated} can be identified.
[072] A FIG. 6 apresenta o d.i fratograma para o PLLA 4 e sua comparação com o obtido para a argila argel CN-40 orga.nofili zatía com o ácido 12-arcd.nododecanóico . [072] FIG. 6 presents the diffractogram for PLLA 4 and its comparison with that obtained for argel CN-40 orga clay . nofili zatía with 12-arcd.nododecanoic acid.
[0731 Quando há formação de nanocompósito estoirado, a separação extensiva das lamelas da argila associada à delaminaçãc lamelar do silicato originai na matriz polimérica resulta no desaparecimento de qualquer di ação de Raios-X referente às lamelas do silicato- Por outro lado, sm um nanocompósito intercalado, a expansão lamelar finit associada com a intercalação com o polímero resulta rio aparecimento de uma nova reflexão basal correspondendo1 ao maior espaçamento lamelar , [0731 When broken nanocomposite is formed, extensive separation of the clay lamellae associated with lamellar delamination of the original silicate in the polymeric matrix results in the disappearance of any X-ray diffraction of the silicate lamellae. On the other hand, a nanocomposite intercalated, the finit lamellar expansion associated with polymer intercalation will result in a new basal reflection 1 corresponding to the largest lamellar spacing,
[074] Desta forma, a análise da FIG, 6 e os- resultados das outras técnicas de caracterização indicam a rodução do nanoco pósito es foliado, uma vez que houve o desaparecimento de qualquer difraçâo de Raios-χ: referentes às lamelas do. silicato (argila) . Thus, the analysis of FIG. 6 and the results of the other characterization techniques indicate the rotation of the leaf-slab nanocomposite, since any χ-ray diffraction of the lamellae has disappeared. silicate (clay).
[075] Embora a invenção tenha sido anipl.amente descrita, è óbvio para aqueles versados na técnica que várias alterações e modificações podem' ser feitas visando aprimorament do projeto sem que as referidas alterações não estejam cobertas pelo escopo- da invenção. [075] While the invention has been described anipl.amente is obvious to those skilled in the art that various changes and modifications can 'be made in order aprimorament design without these modifications are not covered by the invention escopo-.
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