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WO2017166112A1 - Hot air drying system and method - Google Patents

Hot air drying system and method Download PDF

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Publication number
WO2017166112A1
WO2017166112A1 PCT/CN2016/077835 CN2016077835W WO2017166112A1 WO 2017166112 A1 WO2017166112 A1 WO 2017166112A1 CN 2016077835 W CN2016077835 W CN 2016077835W WO 2017166112 A1 WO2017166112 A1 WO 2017166112A1
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WO
WIPO (PCT)
Prior art keywords
hot air
air drying
exhaust gas
exhaust
air inlet
Prior art date
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Ceased
Application number
PCT/CN2016/077835
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French (fr)
Chinese (zh)
Inventor
简甦
严翔
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Verboca Energy-Saving Technologies Co ltd
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Verboca Energy-Saving Technologies Co ltd
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Priority to PCT/CN2016/077835 priority Critical patent/WO2017166112A1/en
Publication of WO2017166112A1 publication Critical patent/WO2017166112A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00Heating arrangements
    • F26B23/02Heating arrangements using combustion heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00

Definitions

  • the invention relates to the technical field of energy saving and emission reduction, and particularly relates to a hot air drying system and method.
  • the drying system is the main energy consumption unit of printing, compounding, coating, spraying and painting production equipment, and is also the main emission source of exhaust gas.
  • the drying system efficiency is the core parameter of the performance evaluation index of production equipment.
  • most of the production equipments such as printing presses, laminating machines, coating machines, gluing machines, roll coating machines, and dryers on the market contain hot air drying systems, and VOC exhaust gas is contained in the process of hot air drying.
  • VOC is the English abbreviation for volatile organic compounds.
  • the common solution for reducing thermal energy consumption is to exchange heat between the exhaust of the drying equipment and the fresh air that is replenished, reduce the exhaust air temperature, and increase the temperature of the fresh air, and the energy saving effect depends on the exhaust air volume and heat exchange of the drying equipment.
  • the area of the device, the heat exchange area is fixed, and the larger the exhaust air volume, the greater the heat exchange loss.
  • Existing conventional VOC exhaust gas treatment methods include condensation, incineration, adsorption or absorption.
  • the condensation method is to cool the exhaust gas to condense the VOC in the exhaust gas into a liquid and recover it, but generally, the VOC content of the exhaust gas treated by the condensation method is still difficult to reach the standard.
  • the incineration method uses high temperature to decompose and oxidize VOC in the exhaust gas into carbon dioxide and water.
  • VOC concentration is high, it will waste resources, and when the VOC concentration is low, additional heat energy is needed to maintain the incineration.
  • the adsorption method and the absorption method utilize the characteristics of substances such as activated carbon and absorption liquid to capture VOC molecules in the exhaust gas, thereby reducing the VOC concentration in the exhaust gas, and the captured VOC can be recovered by desorption or desorption, but the process consumes A lot of heat.
  • the prior art still has the following technical problems: the treatment of VOC exhaust gas and the energy-saving treatment method lack systematic, the heat energy consumption is high, the VOC content is difficult to meet the standard, and it is difficult to fully integrate environmental protection and energy conservation.
  • the present invention provides a hot air drying system including a hot air drying device, an exhaust gas incineration device, and a solvent recovery device for recovering an organic solvent in the exhaust gas discharged from the hot air drying device;
  • the hot air drying device is provided with a first The air inlet and the first air outlet
  • the solvent recovery device is provided with a second air inlet and a second air outlet
  • the exhaust gas incineration device is provided with a third air inlet, a third air outlet and a thermal energy outlet
  • the first exhaust vent is connected to the second air inlet
  • the second exhaust vent is connected to the third air inlet
  • the thermal energy outlet is connected to the hot air drying device.
  • the first The exhaust vent is disposed at a highest point of the VOC concentration of the hot air drying device.
  • the exhaust gas incineration device is a regenerative exhaust gas incineration device.
  • thermal energy derived from the thermal energy outlet is delivered to the hot air drying device by heat transfer oil, steam, hot air or hot water.
  • the first air inlet is provided with a first regulating valve.
  • the air inlet of the first air inlet is facilitated to exchange heat with the air exhaust of the first air outlet, and the first air inlet is provided at the first air inlet.
  • the heat exchanger for exchanging heat of the first exhaust port for heat exchange.
  • the recovery rate of the solvent is improved, the processing air volume of the exhaust gas incineration device is reduced, and the adjustment is low after the solvent recovery device is processed.
  • the VOC exhaust gas is used as the air volume of the intake air at the first air inlet, the second air outlet is simultaneously connected to the first air inlet; and the second air outlet is provided with the first air inlet Two regulating valves.
  • the third exhaust vent is connected with the exhaust cylinder.
  • the invention provides a hot air drying method based on a hot air drying system, comprising the following steps:
  • the VOC exhaust gas discharged from the first exhaust vent of the hot air drying device enters the solvent recovery device through the second air inlet to be processed;
  • the VOC exhaust gas discharged through the second exhaust vent of the solvent recovery device is further sent to the exhaust gas incineration device for purification treatment;
  • the heat generated by the waste gas incineration device during the treatment process is continuously supplied to the hot air drying device through the heat energy outlet.
  • the first exhaust vent in the step S1 is disposed at a highest point of the VOC concentration of the hot air drying device.
  • the hot air drying system and method provided by the invention have the following technical effects: the VOC exhaust gas discharged from the hot air drying device is processed by the solvent recovery device, and is returned The majority of the organic solvent in the exhaust gas is collected, and the VOC concentration is lowered. The lower concentration of VOC exhaust gas discharged after being treated by the solvent recovery device is further purified by the exhaust gas incineration device, and the heat generated by the exhaust gas incineration device is maintained. The combustion is continued, and the remaining heat is supplied to the hot air drying device. The whole process realizes the full integration of environmental protection and energy saving.
  • the hot air drying system adopting the technical scheme of the present invention adopts a hot air drying device, a solvent recovery device and an exhaust gas incineration device as one
  • the system solves the problems of energy conservation and environmental protection from the perspective of the system, that is, realizes the recycling of organic solvents, and at the same time, the VOC is easy to reach the standard, and the heat energy consumption is reduced, thereby helping the enterprise to minimize the production cost.
  • FIG. 1 is a skeleton view of a hot air drying system according to Embodiment 1 of the present invention.
  • FIG. 2 is a skeleton diagram of a hot air drying system according to a second embodiment of the present invention.
  • 1-hot air drying device 11-first regulating valve, 12-VOC concentration detecting device, 13-heat exchanger, 14-film, 2-solvent recovery device, 21-solvent refining device, 22-second adjustment Valve, 3-exhaust gas incinerator, 4-exhaust cylinder.
  • the present invention provides a hot air drying system, comprising a hot air drying device 1, an exhaust gas incineration device 3, and a solvent recovery device 2 for recovering an organic solvent in the exhaust gas discharged from the hot air drying device 1; the hot air drying device 1
  • the first air inlet and the first air outlet are provided, the solvent recovery device 2 is provided with a second air inlet and a second air outlet, and the exhaust gas incineration device 3 is provided with a third air inlet, a third air outlet and a thermal energy outlet.
  • the first exhaust vent is connected to the second air inlet, the second exhaust vent is connected to the third air inlet, and the thermal energy outlet is connected to the hot air drying device 1.
  • the first exhaust vent is disposed at the highest point of the VOC concentration of the hot air drying device 1, which is advantageous for recovering the organic solvent in the exhaust gas discharged from the large number of hot air drying devices 1, and helps to reduce the exhaust of the hot air drying device 1. Amount, further helping to reduce the hot air drying device 1 heat energy consumption.
  • the VOC concentration detecting device 12 is disposed at the first exhaust vent, so that the enterprise can easily implement and monitor the whole process, and it is convenient to adjust the exhaust air volume of the hot air drying device 1 according to the exhaust gas concentration, and ensure that the exhaust gas concentration is below the safety limit, and is convenient. Single point online monitoring of the highest VOC concentration.
  • the exhaust gas incineration device 3 uses a ceramic heat storage body to facilitate heating of the ceramic body to preheat the organic waste gas that subsequently enters the exhaust gas incineration device 3, thereby saving fuel consumption for heating the exhaust gas.
  • the heat energy derived from the heat energy outlet is sent to the hot air drying device 1 by heat transfer oil, steam, hot air or hot water, so that the heat of the exhaust gas incinerator 3 can be transported to the hot air drying device 1 through the carrier.
  • the solvent recovery device 2 adopts a treatment method of condensation recovery, and the treatment method of condensation recovery can be a conventional conventional technology.
  • the condensation solvent recovery device can cool or pressurize the exhaust gas below the dew point temperature of the organic gas, so that Liquefaction to separate from the exhaust gas.
  • the treatment method by condensation recovery can effectively reduce the loss caused by hydrolysis and oxidation in the recovery process of the solvent, and is also beneficial to the subsequent solvent purification of the recovered solvent.
  • a first regulating valve 11 is disposed at the first air inlet to facilitate adjustment of the amount of intake of the air at the first air inlet.
  • the solvent recovered by the solvent recovery device 2 can be further purified by the solvent refining device 21 according to the needs of the user, thereby greatly reducing the solvent consumption of the user. It is worth mentioning that the solvent is purified by the solvent refining device 21.
  • the method can employ conventional techniques of the prior art.
  • the third exhaust vent is connected with the exhaust cylinder 4, so as to facilitate the discharge of the exhaust gas reaching the standard.
  • the intake air at the first air inlet is to supplement the fresh air
  • the amount of fresh air can be determined according to the highest value of the VOC concentration in the hot air drying device 1, that is, the VOC concentration of the exhaust gas discharged from the hot air drying device 1. This can help to minimize the amount of exhaust air from the hot air drying device 1 while ensuring safety.
  • the hot air drying device 1 and the exhaust gas incineration device 3 can employ conventional conventional techniques. Further, the method of determining the highest point of the VOC concentration of the hot air drying device 1 can employ the conventional conventional techniques.
  • the adjustment of the amount of intake air In the section it is necessary to ensure that the VOC concentration of the exhaust gas is high, but does not exceed the concentration value corresponding to 25% of the lower explosion limit specified in the prior art, so as to ensure that the exhaust air volume of the hot air drying device 1 is further minimized under the safety condition. .
  • the solvent recovery device 2 can also recover the solvent by absorption, adsorption, or the like.
  • the exhaust gas incineration device 3 has a function of exhaust gas incineration and heat energy output.
  • the exhaust gas incineration device 3 can be a regenerative thermal incineration device (RTO).
  • the regenerative thermal incinerator is a prior art, and a common two-bed RTO, a three-bed RTO, a rotating RTO, and the like.
  • the principle of regenerative thermal incineration is to heat the organic waste gas to above 760 °C, so that the VOC in the exhaust gas is oxidized and decomposed into carbon dioxide and water, and the treated exhaust gas can be discharged to the standard.
  • the high-temperature gas generated by the oxidation flows through the ceramic regenerator, and the ceramic body is heated to "storage heat".
  • This "heat storage” is used to preheat the organic exhaust gas that is subsequently entered, thereby saving fuel consumption for heating the exhaust gas.
  • the heat recovery efficiency of the exhaust gas incineration device 3 is over 95%. Since the VOC generates heat during the oxidation process, when the VOC concentration reaches a very low value, the heat supply balance of the exhaust gas incineration device 3 itself can be realized without an external heat source, if the VOC When the concentration exceeds the value, heat can be left, and the remaining heat can be transferred to the hot air drying device 1 through a carrier such as heat transfer oil, steam, hot air or hot water.
  • the exhaust gas incineration device 3 can also employ a rotary heat storage type exhaust gas incineration device.
  • the rotary regenerative exhaust gas incineration device comprises an incinerator and a rotary reversing valve; in particular, the incinerator comprises a burner, an insulated casing and at least two sets of regenerators, each group of regenerators being enclosed with the insulated casing A balance chamber is formed, each of the balance chambers is enclosed to form a central space for the combustion chamber, the burner is installed at the center of the top of the combustion chamber, the heat storage body is provided with an air flow passage connecting the balance chamber and the combustion chamber, and the balance chamber is provided with a balance chamber inlet and outlet.
  • the rotary reversing valve comprises a valve body, a valve core and a driving device, and a certain gap between the valve body and the valve core, the driving device is connected with the central shaft of the valve core and drives the valve core to rotate, and between the valve core and the valve body
  • the utility model is provided with an intake zone, an exhaust zone, a cleaning zone and at least two distribution zones, wherein the intake zone and the exhaust zone are respectively a space region in which the valve core separates the internal cavity of the valve body into two upper and lower parts, and the cleaning is performed.
  • the area is a space area of the valve core close to the inner wall of the valve body, and the distribution area is a space area of the valve core away from the inner wall of the valve body;
  • the valve body is provided with an air inlet port and an exhaust port communicating with the air inlet area;
  • Exhaust vents connected to the area, and clear
  • the inlet and outlet of the cleaning area connected to the sweeping area and the inlet and outlet of at least two distribution areas communicating with the distribution area; the inlet and outlet of each distribution area are respectively connected with the corresponding inlet and outlet of the balance chamber.
  • the rotary regenerative exhaust gas incineration device helps the exhaust gas incineration device 3 to operate stably and reliably, and the amount of the regenerator is greatly reduced, and the cost is reduced, which contributes to the heat generated by the exhaust gas incineration device 3 in addition to the regenerative combustion. The remaining heat is continuously supplied to the hot air drying device 1 continuously and steadily.
  • the hot air drying system provided by another embodiment of the present invention is different from the first embodiment in that: the first air inlet is further provided with a heat exchange for exchanging air with the first air outlet.
  • the heat exchanger 13 facilitates heat exchange between the intake air of the first air inlet and the exhaust air of the first air outlet when the exhaust air temperature of the hot air drying device 1 is high.
  • the difference between the embodiment and the first embodiment is that the second exhaust vent is connected to the first air inlet at the same time, and the solvent recovery is improved in consideration of the high value of the recovered solvent or the large exhaust gas emission.
  • the rate is reduced to reduce the amount of air handled by the exhaust gas incineration device 3.
  • the lower concentration VOC exhaust gas discharged after being treated by the solvent recovery device 2 may directly enter the exhaust gas incineration device 3 for purification treatment, or a part of the fresh air may be added to the hot air drying device 1 as a fresh air, and the remaining portion may be incinerated into the exhaust gas.
  • the device 3 is cleaned.
  • a second regulating valve 22 is further disposed between the second exhaust vent and the first air inlet to facilitate adjustment of the lower VOC exhaust gas treated by the solvent recovery device 2 as the air volume of the intake air at the first air inlet.
  • the hot air drying system of the multi-functional machine is taken as an example to illustrate that the VOC emitted by the laminating machine during the drying process is ethyl acetate.
  • the fresh air enters the hot air drying device 1 from the first air inlet of the hot air drying device 1 of the multi-functional machine, and the VOC concentration in the device is distributed through the organization of the internal air flow, and the first air outlet of the hot air drying device 1 is set at the highest VOC concentration. Point.
  • the hot air drying device 1 is provided with a dried film 14, the first air inlet is disposed at the tail end of the hot air drying device 1 of the compound machine (ie, the discharge end of the dried film 14), and the first air outlet is disposed at the compound machine.
  • the front end of the hot air drying device 1 i.e., the feed end of the dried film 14
  • the pressure difference caused by the exhaust fan causes the air flow to move in the opposite direction of the direction of movement of the dried film 14, and ultimately from the first exhaust The mouth is discharged.
  • the VOC of the dried film 14 is gradually volatilized during the drying process, and the depth of the film is deeper along the moving direction of the film, the amount of VOC volatilized is reduced, so that the dry gas flow is reduced.
  • the VOC concentration gradually increases in the opposite direction to the direction in which the film 14 is moved, and the concentration is highest near the feed end of the film 14 to be dried, that is, the first exhaust port.
  • the hot air drying device 1 of the compound machine may be composed of a plurality of drying units connected in series, in order to ensure the formation of a pressure difference between the first air inlet and the first air outlet, and may also be in every two adjacent drying units. Air flow channels and fan traction are provided between.
  • the hot air drying device 1 of the multifunction machine includes three drying units A, B, and C, and the dried film 14 is sequentially passed through the drying unit A, the drying unit B, and dried. Unit C.
  • the drying unit comprises a drying box, a drying fan and a unit exhaust fan, the drying unit is provided with a unit air inlet and a unit air outlet, the unit air inlet is arranged near the discharging end of the drying unit, and the unit air outlet is arranged at the concentration of the drying unit.
  • the highest point is near the feeding end of the drying unit, the unit exhaust port is connected to the inlet of the unit exhaust fan, the outlet of the exhaust fan of the drying unit C is connected to the inlet of the drying unit B, and the outlet of the exhaust fan of the drying unit B It is connected to the air inlet of the drying unit A.
  • the air inlet of the drying unit C is the first air inlet of the hot air drying device 1 of the composite machine
  • the air outlet of the drying unit A is the hot air drying device 1 of the composite machine.
  • a row of air outlets is possible to the drying unit air inlet of the drying unit.
  • the higher concentration VOC exhaust gas discharged from the hot air drying device is subjected to heat exchange with the fresh air through the heat exchanger 13, and then enters the solvent recovery device 2.
  • the solvent recovery device 2 of the present embodiment is a low-temperature condensation recovery device, and has a target cooling temperature of -40 °C.
  • the lower concentration VOC exhaust gas treated by the solvent recovery device 2 is divided into two parts, one portion enters the hot air drying device 1 as fresh air, and the other portion enters the exhaust gas incineration device 3 for purification treatment.
  • the exhaust gas incineration device 3 has a thermal energy output function, and its thermal energy is output to the hot air drying device 1 through the heat transfer oil, and the heat transfer oil can be transported by means of a hot and cold cycle.
  • Exhaust gas incinerator 3 At startup, the fuel can also be preheated to a high temperature above 760 °C.
  • the 25% lower limit of the ethyl acetate explosion corresponds to a concentration of 5450 PPM, about 21.4 g/Nm 3 , from which it can be determined that the total fresh air volume should be greater than 1400 Nm 3 /h.
  • Total fresh air designed to 2000Nm 3 / h, where 1000Nm 3 / h fresh air outside the apparatus, 1000Nm 3 / h for the low concentration of the exhaust gas processed by the solvent recovery device 2.
  • the concentration of ethyl acetate in the exhaust gas after cooling the exhaust gas to -40 ° C was about 1900 PPM, about 7.5 g/Nm 3 .
  • the VOC concentration of the exhaust gas discharged from the solvent recovery device 2 is about 4770 PPM, and the concentration of about 18.8 g/Nm 3 is close to but less than 25% of the lower limit of the explosion of the ethyl acetate, so that the system is safe and the air volume is appropriate.
  • the solvent recovery device 2 After the 2000 Nm 3 /h concentration of 18.8 g/Nm 3 of the ethyl acetate-containing waste gas was cooled to -40 ° C by the solvent recovery device 2, ethyl acetate was recovered at about 22.6 Kg / h, and the hot air drying system of the present invention was tested to pass the solvent.
  • the purity of the ethyl acetate recovered by the recovery device 2 is 98% or more, and can be repeatedly used after being simply treated by the solvent refining device 21.
  • the operating power of the solvent recovery equipment is about 35 KW.
  • Exhaust gas through the solvent recovery process 2 has 1000Nm 3 / h of exhaust gas into the incinerator apparatus 3 performs the regenerative combustion, in general, the exhaust gas concentration of ethyl acetate containing 2g / Nm 3, the exhaust gas incineration added 3 may not be required
  • the extra heat, at this time, the ethyl acetate exhaust gas concentration was 7.5 g/Nm 3 , and it was estimated that the exhaust gas incineration device 3 can have a residual heat output of about 39 KW when oxidizing and decomposing the VOC gas. Further, the heat of the hot air drying device 1 can also be supplied by supplementing the combustion fuel by the exhaust gas incineration device 3.
  • the present invention provides a hot air drying method based on a hot air drying system, comprising the steps of:
  • the VOC exhaust gas discharged from the first exhaust vent of the hot air drying device 1 enters the solvent recovery device 2 through the second air inlet for processing;
  • the VOC exhaust gas discharged through the second exhaust vent of the solvent recovery device 2 is further sent to the exhaust gas incineration device 3 for purification treatment;
  • the heat generated by the waste gas incinerator 3 during the process is continuously supplied to the hot air drying device 1 through the heat energy outlet.
  • the first exhaust vent in step S1 is disposed at the highest point of the VOC concentration of the hot air drying device 1.
  • the hot air drying system and method of the technical scheme of the invention recovers most of the organic solvent in the exhaust gas, realizes the recycling of the organic solvent, reduces the VOC concentration, the VOC is easy to reach the standard, and reduces the heat energy consumption, and the whole process realizes environmental protection and
  • the full integration of energy conservation helps enterprises to minimize production costs and provide enterprises with a “green manufacturing system” that is energy-saving and environmentally friendly.

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  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
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Abstract

A hot air drying system and method. The hot air drying system comprises a hot air drying device (1), a waste gas burning device (3), and a solvent recycling device (2) configured to recycle an organic solvent in a waste gas exhausted by the hot air drying device (1). The hot air drying device (1) is provided with a first air inlet and a first air outlet. The solvent recycling device (2) is provided with a second air inlet and a second air outlet. The waste gas burning device (3) is provided with a third air inlet, a third air outlet, and a thermal energy outlet. The first air outlet is connected to the second air inlet. The second air outlet is connected to the third air inlet. The thermal energy outlet is connected to the hot air drying device (1). The hot air drying system and method has good energy saving and emission reduction effects.

Description

热风干燥系统及方法Hot air drying system and method 技术领域Technical field

本发明涉及节能减排的技术领域,具体涉及一种热风干燥系统及方法。The invention relates to the technical field of energy saving and emission reduction, and particularly relates to a hot air drying system and method.

背景技术Background technique

干燥系统是印刷、复合、涂布、喷涂、喷漆生产设备主要的能源消耗单元,同时也是废气的主要排放源,干燥系统效能是生产设备性能评价指标的核心参数。目前市场上的印刷机、复合机、涂布机、上胶机、滚涂机、烘干机等生产设备绝大部分都会包含有热风干燥系统,并且在热风干燥的过程中都有含VOC废气的排放,VOC是挥发性有机化合物(volatile organic compounds)的英文缩写。随着环保要求越来越严格,对供热方式也有诸多的限制,导致热能成本越来越高,再加上收取VOC排放费及严格限制超标排放的政策,使用此类设备的企业的压力也越来越大。The drying system is the main energy consumption unit of printing, compounding, coating, spraying and painting production equipment, and is also the main emission source of exhaust gas. The drying system efficiency is the core parameter of the performance evaluation index of production equipment. At present, most of the production equipments such as printing presses, laminating machines, coating machines, gluing machines, roll coating machines, and dryers on the market contain hot air drying systems, and VOC exhaust gas is contained in the process of hot air drying. VOC is the English abbreviation for volatile organic compounds. As environmental protection requirements become more stringent, there are many restrictions on heating methods, resulting in higher and higher heat costs. Coupled with the VOC emission charges and strict restrictions on excessive emissions, the pressure on companies using such equipment is also getting bigger.

目前常见的降低热能消耗的方案是将干燥设备的排风与补入的新风换热,降低排风温度,提高补入新风的温度,而节能的效果取决于干燥设备的排风量和换热器的面积,换热面积一定,排风量越大换热损失越大。现有常见的VOC废气的治理方法有冷凝法、焚烧法、吸附法或吸收法等。冷凝法是将废气进行低温冷却,使废气中的VOC冷凝成液体并回收,但一般仅用冷凝法处理后的废气VOC含量仍难以达标。焚烧法是利用高温将废气中的VOC分解、氧化,变成二氧化碳和水,当VOC浓度较高时会造成资源的浪费,而VOC浓度较低时需要额外的热能维持焚烧。吸附法和吸收法是利用活性碳、吸收液等物质的特性,捕捉废气中的VOC分子,使废气中的VOC浓度降低,捕捉到的VOC通过脱附或解吸的方式可以回收,但过程会消耗大量热能。 At present, the common solution for reducing thermal energy consumption is to exchange heat between the exhaust of the drying equipment and the fresh air that is replenished, reduce the exhaust air temperature, and increase the temperature of the fresh air, and the energy saving effect depends on the exhaust air volume and heat exchange of the drying equipment. The area of the device, the heat exchange area is fixed, and the larger the exhaust air volume, the greater the heat exchange loss. Existing conventional VOC exhaust gas treatment methods include condensation, incineration, adsorption or absorption. The condensation method is to cool the exhaust gas to condense the VOC in the exhaust gas into a liquid and recover it, but generally, the VOC content of the exhaust gas treated by the condensation method is still difficult to reach the standard. The incineration method uses high temperature to decompose and oxidize VOC in the exhaust gas into carbon dioxide and water. When the VOC concentration is high, it will waste resources, and when the VOC concentration is low, additional heat energy is needed to maintain the incineration. The adsorption method and the absorption method utilize the characteristics of substances such as activated carbon and absorption liquid to capture VOC molecules in the exhaust gas, thereby reducing the VOC concentration in the exhaust gas, and the captured VOC can be recovered by desorption or desorption, but the process consumes A lot of heat.

综上所述,现有技术仍存在如下技术问题:VOC废气的治理和节能处理方式缺乏系统性,热能消耗高、VOC含量难以达标,环保与节能很难充分融合。In summary, the prior art still has the following technical problems: the treatment of VOC exhaust gas and the energy-saving treatment method lack systematic, the heat energy consumption is high, the VOC content is difficult to meet the standard, and it is difficult to fully integrate environmental protection and energy conservation.

发明内容Summary of the invention

本发明的目的是提供一种热风干燥系统及方法,以克服现有技术热能消耗高、VOC含量难以达标,环保与节能很难充分融合的问题。It is an object of the present invention to provide a hot air drying system and method for overcoming the problems of high thermal energy consumption and difficulty in achieving VOC content in the prior art, and it is difficult to fully integrate environmental protection and energy saving.

为了实现上述目的,本发明提供一种热风干燥系统,包括热风干燥装置、废气焚烧装置以及用于回收热风干燥装置排出的废气中的有机溶剂的溶剂回收装置;所述热风干燥装置设有第一进风口和第一排风口,所述溶剂回收装置设有第二进风口和第二排风口,所述废气焚烧装置设有第三进风口、第三排风口和热能导出口;所述第一排风口与所述第二进风口相连,所述第二排风口与所述第三进风口相连,所述热能导出口与所述热风干燥装置相连。In order to achieve the above object, the present invention provides a hot air drying system including a hot air drying device, an exhaust gas incineration device, and a solvent recovery device for recovering an organic solvent in the exhaust gas discharged from the hot air drying device; the hot air drying device is provided with a first The air inlet and the first air outlet, the solvent recovery device is provided with a second air inlet and a second air outlet, and the exhaust gas incineration device is provided with a third air inlet, a third air outlet and a thermal energy outlet; The first exhaust vent is connected to the second air inlet, the second exhaust vent is connected to the third air inlet, and the thermal energy outlet is connected to the hot air drying device.

作为优选方案,为了有利于回收大量的热风干燥装置排出的废气中的有机溶剂,同时有助于降低热风干燥装置的排风量,进一步有助于降低热风干燥装置的热能消耗,所述第一排风口设置在所述热风干燥装置的VOC浓度最高点处。Preferably, in order to facilitate the recovery of the organic solvent in the exhaust gas discharged from the large number of hot air drying devices, and at the same time help to reduce the exhaust air volume of the hot air drying device, further contributing to reducing the thermal energy consumption of the hot air drying device, the first The exhaust vent is disposed at a highest point of the VOC concentration of the hot air drying device.

作为优选方案,为了使企业容易实施及生产全程监控,方便根据废气浓度调节热风干燥装置排风量保证废气浓度在安全限值以下,且方便对VOC浓度最高点实施单点在线监控,所述第一排风口处设有VOC浓度检测装置。As a preferred solution, in order to make the enterprise easy to implement and produce full-process monitoring, it is convenient to adjust the exhaust air volume of the hot air drying device according to the exhaust gas concentration to ensure that the exhaust gas concentration is below the safety limit, and it is convenient to implement single-point online monitoring of the highest VOC concentration point. A row of air outlets is provided with a VOC concentration detecting device.

作为优选方案,为了节省废气升温的燃料消耗,所述废气焚烧装置为蓄热式废气焚烧装置。Preferably, in order to save fuel consumption for exhaust gas temperature rise, the exhaust gas incineration device is a regenerative exhaust gas incineration device.

作为优选方案,为了便于将废气焚烧装置的热量通过载体的方式输送至热风干燥装置,从所述热能导出口导出的热能通过导热油、蒸汽、热风或热水输送至所述热风干燥装置。Preferably, in order to facilitate the transfer of heat of the exhaust gas incineration device to the hot air drying device by means of a carrier, thermal energy derived from the thermal energy outlet is delivered to the hot air drying device by heat transfer oil, steam, hot air or hot water.

作为优选方案,为了有效减少溶剂在回收过程中的因水解、氧化 等造成的损失,也有利于回收溶剂的后续溶剂精制,所述溶剂回收装置采用冷凝回收的处理方式。As a preferred solution, in order to effectively reduce the hydrolysis and oxidation of the solvent during the recovery process The loss caused by the same is also advantageous for the subsequent solvent refining of the recovered solvent, which is treated by condensation recovery.

作为优选方案,为了便于调节第一进风口处进风的补入量,所述第一进风口处设有第一调节阀。Preferably, in order to facilitate adjustment of the amount of intake of the air inlet at the first air inlet, the first air inlet is provided with a first regulating valve.

作为优选方案,考虑到热风干燥设备的排气温度较高时,方便第一进风口的进风与第一排风口的排风进行换热,所述第一进风口处设有用于与所述第一排风口的排风进行换热的换热器。Preferably, when the exhaust air temperature of the hot air drying device is high, the air inlet of the first air inlet is facilitated to exchange heat with the air exhaust of the first air outlet, and the first air inlet is provided at the first air inlet. The heat exchanger for exchanging heat of the first exhaust port for heat exchange.

作为优选方案,考虑到回收溶剂的价值较高或废气排放量较大时,有助于提高溶剂的回收率,降低废气焚烧装置的处理风量,且便于调节经溶剂回收装置处理后的较低的VOC废气作为第一进风口处的进风的风量,所述第二排风口同时与所述第一进风口相连;所述第二排风口与所述第一进风口之间设有第二调节阀。As a preferred solution, considering that the value of the recovered solvent is high or the exhaust gas emission amount is large, the recovery rate of the solvent is improved, the processing air volume of the exhaust gas incineration device is reduced, and the adjustment is low after the solvent recovery device is processed. The VOC exhaust gas is used as the air volume of the intake air at the first air inlet, the second air outlet is simultaneously connected to the first air inlet; and the second air outlet is provided with the first air inlet Two regulating valves.

作为优选方案,为了方便将达标的尾气排出,所述第三排风口连接有排气筒。Preferably, in order to facilitate the discharge of the exhaust gas reaching the standard, the third exhaust vent is connected with the exhaust cylinder.

本发明提供一种基于热风干燥系统的热风干燥方法,包括以下步骤:The invention provides a hot air drying method based on a hot air drying system, comprising the following steps:

S1、从热风干燥装置的第一排风口排出的VOC废气通过第二进风口进入溶剂回收装置进行处理;S1. The VOC exhaust gas discharged from the first exhaust vent of the hot air drying device enters the solvent recovery device through the second air inlet to be processed;

S2、溶剂回收装置回收废气中的大部分有机溶剂后,经溶剂回收装置的第二排风口排出的VOC废气再进入废气焚烧装置进行净化处理;S2, after the solvent recovery device recovers most of the organic solvent in the exhaust gas, the VOC exhaust gas discharged through the second exhaust vent of the solvent recovery device is further sent to the exhaust gas incineration device for purification treatment;

S3、废气焚烧装置在处理过程中产生的热量除维持燃烧持续进行外,剩余的热量通过热能导出口导出提供给热风干燥装置。S3. The heat generated by the waste gas incineration device during the treatment process is continuously supplied to the hot air drying device through the heat energy outlet.

作为优选方案,所述步骤S1中的第一排风口设置在所述热风干燥装置的VOC浓度最高点处。Preferably, the first exhaust vent in the step S1 is disposed at a highest point of the VOC concentration of the hot air drying device.

本发明所提供的一种热风干燥系统及方法,其具有以下技术效果:从热风干燥装置排出的VOC废气通过溶剂回收装置进行处理,回 收废气中的大部分有机溶剂,同时降低了VOC浓度,经溶剂回收装置处理后排出的较低浓度的VOC废气再进入废气焚烧装置进行净化处理,废气焚烧装置在处理过程中产生的热量除维持燃烧持续进行外,剩余的热量提供给热风干燥装置,整个过程实现了环保与节能的充分融合,采用本发明技术方案的热风干燥系统,通过将热风干燥装置、溶剂回收装置和废气焚烧装置作为一个系统,从系统的角度同时解决节能和环保问题,即实现有机溶剂的回收利用,同时VOC容易达标,且降低了热能消耗,进而帮助企业最大化降低了生产成本。The hot air drying system and method provided by the invention have the following technical effects: the VOC exhaust gas discharged from the hot air drying device is processed by the solvent recovery device, and is returned The majority of the organic solvent in the exhaust gas is collected, and the VOC concentration is lowered. The lower concentration of VOC exhaust gas discharged after being treated by the solvent recovery device is further purified by the exhaust gas incineration device, and the heat generated by the exhaust gas incineration device is maintained. The combustion is continued, and the remaining heat is supplied to the hot air drying device. The whole process realizes the full integration of environmental protection and energy saving. The hot air drying system adopting the technical scheme of the present invention adopts a hot air drying device, a solvent recovery device and an exhaust gas incineration device as one The system solves the problems of energy conservation and environmental protection from the perspective of the system, that is, realizes the recycling of organic solvents, and at the same time, the VOC is easy to reach the standard, and the heat energy consumption is reduced, thereby helping the enterprise to minimize the production cost.

附图说明DRAWINGS

图1为本发明实施例一的热风干燥系统的框架图;1 is a skeleton view of a hot air drying system according to Embodiment 1 of the present invention;

图2为本发明实施例二的热风干燥系统的框架图。2 is a skeleton diagram of a hot air drying system according to a second embodiment of the present invention.

图中:1-热风干燥装置,11-第一调节阀,12-VOC浓度检测装置,13-换热器,14-薄膜,2-溶剂回收装置,21-溶剂精制装置,22-第二调节阀,3-废气焚烧装置,4-排气筒。In the figure: 1-hot air drying device, 11-first regulating valve, 12-VOC concentration detecting device, 13-heat exchanger, 14-film, 2-solvent recovery device, 21-solvent refining device, 22-second adjustment Valve, 3-exhaust gas incinerator, 4-exhaust cylinder.

具体实施方式detailed description

下面结合附图和实施例对本发明技术方案进一步说明:The technical solution of the present invention is further described below with reference to the accompanying drawings and embodiments:

实施例一Embodiment 1

如图1所示:本发明提供一种热风干燥系统,包括热风干燥装置1、废气焚烧装置3以及用于回收热风干燥装置1排出的废气中的有机溶剂的溶剂回收装置2;热风干燥装置1设有第一进风口和第一排风口,溶剂回收装置2设有第二进风口和第二排风口,废气焚烧装置3设有第三进风口、第三排风口和热能导出口;其中,第一排风口与第二进风口相连,第二排风口与第三进风口相连,热能导出口与热风干燥装置1相连。As shown in FIG. 1 , the present invention provides a hot air drying system, comprising a hot air drying device 1, an exhaust gas incineration device 3, and a solvent recovery device 2 for recovering an organic solvent in the exhaust gas discharged from the hot air drying device 1; the hot air drying device 1 The first air inlet and the first air outlet are provided, the solvent recovery device 2 is provided with a second air inlet and a second air outlet, and the exhaust gas incineration device 3 is provided with a third air inlet, a third air outlet and a thermal energy outlet. Wherein, the first exhaust vent is connected to the second air inlet, the second exhaust vent is connected to the third air inlet, and the thermal energy outlet is connected to the hot air drying device 1.

具体地,第一排风口设置在热风干燥装置1的VOC浓度最高点处,有利于回收大量的热风干燥装置1排出的废气中的有机溶剂,同时有助于降低热风干燥装置1的排风量,进一步有助于降低热风干燥装置 1的热能消耗。另外,第一排风口处设有VOC浓度检测装置12,使得企业容易实施及生产全程监控,方便根据废气浓度调节热风干燥装置1的排风量,保证废气浓度在安全限值以下,且方便对VOC浓度最高点实施单点在线监控。Specifically, the first exhaust vent is disposed at the highest point of the VOC concentration of the hot air drying device 1, which is advantageous for recovering the organic solvent in the exhaust gas discharged from the large number of hot air drying devices 1, and helps to reduce the exhaust of the hot air drying device 1. Amount, further helping to reduce the hot air drying device 1 heat energy consumption. In addition, the VOC concentration detecting device 12 is disposed at the first exhaust vent, so that the enterprise can easily implement and monitor the whole process, and it is convenient to adjust the exhaust air volume of the hot air drying device 1 according to the exhaust gas concentration, and ensure that the exhaust gas concentration is below the safety limit, and is convenient. Single point online monitoring of the highest VOC concentration.

具体地,废气焚烧装置3采用陶瓷蓄热体,方便通过陶瓷体升温用于预热后续进入废气焚烧装置3的有机废气,节省废气升温的燃料消耗。热能导出口导出的热能通过导热油、蒸汽、热风或热水输送至热风干燥装置1,便于将废气焚烧装置3的热量通过载体的方式输送至热风干燥装置1。Specifically, the exhaust gas incineration device 3 uses a ceramic heat storage body to facilitate heating of the ceramic body to preheat the organic waste gas that subsequently enters the exhaust gas incineration device 3, thereby saving fuel consumption for heating the exhaust gas. The heat energy derived from the heat energy outlet is sent to the hot air drying device 1 by heat transfer oil, steam, hot air or hot water, so that the heat of the exhaust gas incinerator 3 can be transported to the hot air drying device 1 through the carrier.

此外,溶剂回收装置2采用冷凝回收的处理方式,冷凝回收的处理方式可为现有常规技术,具体地,冷凝式溶剂回收装置可以将废气冷却或加压到有机气体的露点温度以下,使其液化,从而从废气中分离出来。采用冷凝回收的处理方式可有效减少溶剂在回收过程中的因水解、氧化等造成的损失,也有利于回收溶剂的后续溶剂精制。In addition, the solvent recovery device 2 adopts a treatment method of condensation recovery, and the treatment method of condensation recovery can be a conventional conventional technology. Specifically, the condensation solvent recovery device can cool or pressurize the exhaust gas below the dew point temperature of the organic gas, so that Liquefaction to separate from the exhaust gas. The treatment method by condensation recovery can effectively reduce the loss caused by hydrolysis and oxidation in the recovery process of the solvent, and is also beneficial to the subsequent solvent purification of the recovered solvent.

第一进风口处设有第一调节阀11,便于调节第一进风口处进风的补入量。A first regulating valve 11 is disposed at the first air inlet to facilitate adjustment of the amount of intake of the air at the first air inlet.

此外,溶剂回收装置2回收的溶剂还可以根据用户的需求通过溶剂精制装置21进一步精制后再使用,从而极大的降低用户的溶剂消耗量,值得说明的是,通过溶剂精制装置21精制溶剂的方法可以采用现有技术常规技术。另外,第三排风口连接有排气筒4,方便将达标的尾气排出。Further, the solvent recovered by the solvent recovery device 2 can be further purified by the solvent refining device 21 according to the needs of the user, thereby greatly reducing the solvent consumption of the user. It is worth mentioning that the solvent is purified by the solvent refining device 21. The method can employ conventional techniques of the prior art. In addition, the third exhaust vent is connected with the exhaust cylinder 4, so as to facilitate the discharge of the exhaust gas reaching the standard.

值得说明的是,第一进风口处的进风即为补入新风,新风的补入量可根据热风干燥装置1内VOC浓度的最高值,即热风干燥装置1排放废气的VOC浓度来确定,这样可以有助于保证安全的情况下将热风干燥装置1的排风量减到最小。热风干燥装置1以及废气焚烧装置3可以采用现有常规技术。另外,热风干燥装置1的VOC浓度最高点的确定方法可采用现有常规技术。在实施的过程中,进风的补入量的调 节,需保证排放废气VOC浓度高的同时但不超过现有技术规定的爆炸下限的25%所对应的浓度值,这样可以保证安全的情况下进一步将热风干燥装置1的排风量减到最小。It is worth noting that the intake air at the first air inlet is to supplement the fresh air, and the amount of fresh air can be determined according to the highest value of the VOC concentration in the hot air drying device 1, that is, the VOC concentration of the exhaust gas discharged from the hot air drying device 1. This can help to minimize the amount of exhaust air from the hot air drying device 1 while ensuring safety. The hot air drying device 1 and the exhaust gas incineration device 3 can employ conventional conventional techniques. Further, the method of determining the highest point of the VOC concentration of the hot air drying device 1 can employ the conventional conventional techniques. In the process of implementation, the adjustment of the amount of intake air In the section, it is necessary to ensure that the VOC concentration of the exhaust gas is high, but does not exceed the concentration value corresponding to 25% of the lower explosion limit specified in the prior art, so as to ensure that the exhaust air volume of the hot air drying device 1 is further minimized under the safety condition. .

此外,溶剂回收装置2还可以采用吸收、吸附等方法回收溶剂。废气焚烧装置3具备废气焚烧和热能输出的功能。废气焚烧装置3可以采用蓄热式热力焚烧装置(RTO),蓄热式热力焚烧装置是现有技术,常见的有两床RTO、三床RTO、旋转RTO等。蓄热式热力焚烧的原理是把有机废气加热到760℃以上,使废气中的VOC氧化分解成二氧化碳和水,处理后的废气可以达标排放。氧化产生的高温气体流经陶瓷蓄热体,使陶瓷体升温而“蓄热”,此“蓄热”用于预热后续进入的有机废气,从而节省废气升温的燃料消耗。废气焚烧装置3热回收效率达到95%以上,由于VOC在氧化过程中会产生热量,当VOC浓度达到很低的值时就可以实现废气焚烧装置3自身的供热平衡而无须外部热源,如果VOC浓度超过该值还能够有热量剩余,剩余热量经过转换可以通过导热油、蒸汽、热风、热水等载体输送至热风干燥装置1。Further, the solvent recovery device 2 can also recover the solvent by absorption, adsorption, or the like. The exhaust gas incineration device 3 has a function of exhaust gas incineration and heat energy output. The exhaust gas incineration device 3 can be a regenerative thermal incineration device (RTO). The regenerative thermal incinerator is a prior art, and a common two-bed RTO, a three-bed RTO, a rotating RTO, and the like. The principle of regenerative thermal incineration is to heat the organic waste gas to above 760 °C, so that the VOC in the exhaust gas is oxidized and decomposed into carbon dioxide and water, and the treated exhaust gas can be discharged to the standard. The high-temperature gas generated by the oxidation flows through the ceramic regenerator, and the ceramic body is heated to "storage heat". This "heat storage" is used to preheat the organic exhaust gas that is subsequently entered, thereby saving fuel consumption for heating the exhaust gas. The heat recovery efficiency of the exhaust gas incineration device 3 is over 95%. Since the VOC generates heat during the oxidation process, when the VOC concentration reaches a very low value, the heat supply balance of the exhaust gas incineration device 3 itself can be realized without an external heat source, if the VOC When the concentration exceeds the value, heat can be left, and the remaining heat can be transferred to the hot air drying device 1 through a carrier such as heat transfer oil, steam, hot air or hot water.

另外,废气焚烧装置3还可采用旋转蓄热式废气焚烧装置。旋转蓄热式废气焚烧装置包括焚烧炉和旋转换向阀;具体地,焚烧炉包括燃烧机、隔热壳体和至少两组蓄热体,每一组蓄热体与隔热壳体围合形成一个平衡室,各个平衡室围合形成中心空间为燃烧室,燃烧机安装在燃烧室顶部中央,蓄热体设有连通平衡室和燃烧室的气流通道,平衡室设有平衡室进出口。具体地,旋转换向阀包括阀体、阀芯和驱动装置,阀体与阀芯之间具有一定间隙,驱动装置与阀芯的中心轴连接并带动阀芯转动,阀芯与阀体之间设有进气区、排气区、清扫区和至少两个分配区,其中,进气区和排气区分别为阀芯将阀体内部空腔隔开成上下两个部分的空间区域,清扫区为阀芯靠近所述阀体内壁的空间区域,分配区为阀芯远离所述阀体内壁的空间区域;阀体上设有与进气区连通的进气区进气口、与排气区连通的排气区排气口、与清 扫区连通的清扫区进出口以及至少两个与分配区连通的分配区进出口;各个分配区进出口分别与各自对应的平衡室进出口相连通。通过平衡室和燃烧室的结构形式,使待处理气体水平进入燃烧室中央,氧化分解后水平进入陶瓷蓄热体放热。采用旋转蓄热式废气焚烧装置有助于废气焚烧装置3运行稳定可靠,且蓄热体用量大大降低,成本降低,有助于废气焚烧装置3在处理过程中产生的热量除维持蓄热式燃烧持续进行外,并持续稳定地将剩余的热量提供给热风干燥装置1。Further, the exhaust gas incineration device 3 can also employ a rotary heat storage type exhaust gas incineration device. The rotary regenerative exhaust gas incineration device comprises an incinerator and a rotary reversing valve; in particular, the incinerator comprises a burner, an insulated casing and at least two sets of regenerators, each group of regenerators being enclosed with the insulated casing A balance chamber is formed, each of the balance chambers is enclosed to form a central space for the combustion chamber, the burner is installed at the center of the top of the combustion chamber, the heat storage body is provided with an air flow passage connecting the balance chamber and the combustion chamber, and the balance chamber is provided with a balance chamber inlet and outlet. Specifically, the rotary reversing valve comprises a valve body, a valve core and a driving device, and a certain gap between the valve body and the valve core, the driving device is connected with the central shaft of the valve core and drives the valve core to rotate, and between the valve core and the valve body The utility model is provided with an intake zone, an exhaust zone, a cleaning zone and at least two distribution zones, wherein the intake zone and the exhaust zone are respectively a space region in which the valve core separates the internal cavity of the valve body into two upper and lower parts, and the cleaning is performed. The area is a space area of the valve core close to the inner wall of the valve body, and the distribution area is a space area of the valve core away from the inner wall of the valve body; the valve body is provided with an air inlet port and an exhaust port communicating with the air inlet area; Exhaust vents connected to the area, and clear The inlet and outlet of the cleaning area connected to the sweeping area and the inlet and outlet of at least two distribution areas communicating with the distribution area; the inlet and outlet of each distribution area are respectively connected with the corresponding inlet and outlet of the balance chamber. Through the structure of the balance chamber and the combustion chamber, the level of the gas to be treated enters the center of the combustion chamber, and the oxidative decomposition decomposes horizontally into the ceramic regenerator. The rotary regenerative exhaust gas incineration device helps the exhaust gas incineration device 3 to operate stably and reliably, and the amount of the regenerator is greatly reduced, and the cost is reduced, which contributes to the heat generated by the exhaust gas incineration device 3 in addition to the regenerative combustion. The remaining heat is continuously supplied to the hot air drying device 1 continuously and steadily.

实施例二Embodiment 2

如图2所示:本发明另一个实施例所提供的热风干燥系统,与实施例一的区别在于:第一进风口处还设有用于与第一排风口的排风进行换热的换热器13,当热风干燥装置1的排气温度较高时,方便第一进风口的进风与第一排风口的排风进行换热。As shown in FIG. 2, the hot air drying system provided by another embodiment of the present invention is different from the first embodiment in that: the first air inlet is further provided with a heat exchange for exchanging air with the first air outlet. The heat exchanger 13 facilitates heat exchange between the intake air of the first air inlet and the exhaust air of the first air outlet when the exhaust air temperature of the hot air drying device 1 is high.

另外,本实施例与实施例一的区别还在于,第二排风口同时与第一进风口相连,考虑到回收溶剂的价值较高或废气排放量较大时,有助于提高溶剂的回收率,降低废气焚烧装置3的处理风量。具体地,经溶剂回收装置2处理后排出的较低浓度的VOC废气可以直接进入废气焚烧装置3净化处理,也可以分出一部分作为新风补充至热风干燥装置1,剩下的部分再进入废气焚烧装置3净化处理。此外,第二排风口与第一进风口之间还设有第二调节阀22,便于调节经溶剂回收装置2处理后的较低的VOC废气作为第一进风口处的进风的风量。In addition, the difference between the embodiment and the first embodiment is that the second exhaust vent is connected to the first air inlet at the same time, and the solvent recovery is improved in consideration of the high value of the recovered solvent or the large exhaust gas emission. The rate is reduced to reduce the amount of air handled by the exhaust gas incineration device 3. Specifically, the lower concentration VOC exhaust gas discharged after being treated by the solvent recovery device 2 may directly enter the exhaust gas incineration device 3 for purification treatment, or a part of the fresh air may be added to the hot air drying device 1 as a fresh air, and the remaining portion may be incinerated into the exhaust gas. The device 3 is cleaned. In addition, a second regulating valve 22 is further disposed between the second exhaust vent and the first air inlet to facilitate adjustment of the lower VOC exhaust gas treated by the solvent recovery device 2 as the air volume of the intake air at the first air inlet.

针对实施例二,下面以复合机的热风干燥系统为例具体说明,复合机在干燥过程中排放出的VOC为乙酸乙酯。For the second embodiment, the hot air drying system of the multi-functional machine is taken as an example to illustrate that the VOC emitted by the laminating machine during the drying process is ethyl acetate.

新风从复合机的热风干燥装置1的第一进风口进入热风干燥装置1,通过内部气流的组织使设备内的VOC浓度有序分布,热风干燥装置1的第一排风口设置在VOC浓度最高点处。具体地,热风干燥装置1设置被干燥薄膜14,第一进风口设置在复合机的热风干燥装置1的尾端(即被干燥薄膜14的出料端),第一排风口设置在复合机的 热风干燥装置1的前端(即被干燥薄膜14的进料端),这样由于排风风机造成的压力差,会使气流沿被干燥薄膜14运动方向的反方向运动,并且最终从第一排风口排出。由于被干燥薄膜14在干燥过程中,其所带的VOC是逐渐挥发出来的,且沿着薄膜的运动方向,薄膜的干燥程度越深入,其挥发出VOC的量也就减少,这样干燥气流中的VOC浓度沿着被干燥薄膜14运动方向的反方向逐渐增高,并在靠近被干燥薄膜14的进料端也就是第一排风口处浓度最高。复合机的热风干燥装置1可以是由多个干燥单元串联组成,此时为保证第一进风口和第一排风口之间的压力差的形成,还可以在每两个相邻的干燥单元之间设置气流通道和风机牵引。具体地,以包含三组干燥单元的热风干燥装置为例,复合机的热风干燥装置1包括A、B、C三个干燥单元,被干燥薄膜14是依次经过干燥单元A、干燥单元B和干燥单元C。干燥单元包括干燥箱、干燥风机和单元排风风机,干燥单元设有单元进风口和单元排风口,单元进风口设置在靠近干燥单元的出料端,单元排风口设置在干燥单元的浓度最高处即靠近干燥单元的进料端,单元排风口连接单元排风风机的入口,干燥单元C的排风风机的出口与干燥单元B的进风口连接,干燥单元B的排风风机的出口与干燥单元A的进风口连接,此时干燥单元C的进风口即为复合机的热风干燥装置1的第一进风口,干燥单元A的排风口即为复合机的热风干燥装置1的第一排风口。The fresh air enters the hot air drying device 1 from the first air inlet of the hot air drying device 1 of the multi-functional machine, and the VOC concentration in the device is distributed through the organization of the internal air flow, and the first air outlet of the hot air drying device 1 is set at the highest VOC concentration. Point. Specifically, the hot air drying device 1 is provided with a dried film 14, the first air inlet is disposed at the tail end of the hot air drying device 1 of the compound machine (ie, the discharge end of the dried film 14), and the first air outlet is disposed at the compound machine. of The front end of the hot air drying device 1 (i.e., the feed end of the dried film 14), such that the pressure difference caused by the exhaust fan causes the air flow to move in the opposite direction of the direction of movement of the dried film 14, and ultimately from the first exhaust The mouth is discharged. Since the VOC of the dried film 14 is gradually volatilized during the drying process, and the depth of the film is deeper along the moving direction of the film, the amount of VOC volatilized is reduced, so that the dry gas flow is reduced. The VOC concentration gradually increases in the opposite direction to the direction in which the film 14 is moved, and the concentration is highest near the feed end of the film 14 to be dried, that is, the first exhaust port. The hot air drying device 1 of the compound machine may be composed of a plurality of drying units connected in series, in order to ensure the formation of a pressure difference between the first air inlet and the first air outlet, and may also be in every two adjacent drying units. Air flow channels and fan traction are provided between. Specifically, taking the hot air drying device including three sets of drying units as an example, the hot air drying device 1 of the multifunction machine includes three drying units A, B, and C, and the dried film 14 is sequentially passed through the drying unit A, the drying unit B, and dried. Unit C. The drying unit comprises a drying box, a drying fan and a unit exhaust fan, the drying unit is provided with a unit air inlet and a unit air outlet, the unit air inlet is arranged near the discharging end of the drying unit, and the unit air outlet is arranged at the concentration of the drying unit. The highest point is near the feeding end of the drying unit, the unit exhaust port is connected to the inlet of the unit exhaust fan, the outlet of the exhaust fan of the drying unit C is connected to the inlet of the drying unit B, and the outlet of the exhaust fan of the drying unit B It is connected to the air inlet of the drying unit A. At this time, the air inlet of the drying unit C is the first air inlet of the hot air drying device 1 of the composite machine, and the air outlet of the drying unit A is the hot air drying device 1 of the composite machine. A row of air outlets.

由热风干燥装置的排出的较高浓度的VOC废气经过换热器13与新风进行换热后,进入溶剂回收装置2。本实施方式的溶剂回收装置2为低温冷凝回收设备,目标冷却温度-40℃。经由溶剂回收装置2处理后的较低浓度的VOC废气分成两部分,一部分作为新风进入热风干燥装置1内,另一部分进入废气焚烧装置3内净化处理。废气焚烧装置3具备热能输出功能,其热能通过导热油输出至热风干燥装置1,另外,导热油可以采用冷热循环的方式进行输送。废气焚烧装置3在 启动时还可燃烧燃料预热至760℃以上高温。The higher concentration VOC exhaust gas discharged from the hot air drying device is subjected to heat exchange with the fresh air through the heat exchanger 13, and then enters the solvent recovery device 2. The solvent recovery device 2 of the present embodiment is a low-temperature condensation recovery device, and has a target cooling temperature of -40 °C. The lower concentration VOC exhaust gas treated by the solvent recovery device 2 is divided into two parts, one portion enters the hot air drying device 1 as fresh air, and the other portion enters the exhaust gas incineration device 3 for purification treatment. The exhaust gas incineration device 3 has a thermal energy output function, and its thermal energy is output to the hot air drying device 1 through the heat transfer oil, and the heat transfer oil can be transported by means of a hot and cold cycle. Exhaust gas incinerator 3 At startup, the fuel can also be preheated to a high temperature above 760 °C.

值得说明的是,乙酸乙酯爆炸下限的25%对应的浓度为5450PPM,约21.4g/Nm3,据此可以确定总新风量应大于1400Nm3/h。设计总新风量为2000Nm3/h,其中1000Nm3/h为设备外的新鲜空气,1000Nm3/h为经由溶剂回收装置2处理后的低浓度废气。根据乙酸乙酯的饱和蒸汽压推算,废气冷却到-40℃后废气中乙酸乙酯的浓度为1900PPM左右,约7.5g/Nm3。据此推算从溶剂回收装置2的排出的废气VOC浓度为约为4770PPM,约18.8g/Nm3接近但小于乙酸乙酯爆炸下限的25%对应的浓度,因此系统安全且风量合适。It is worth noting that the 25% lower limit of the ethyl acetate explosion corresponds to a concentration of 5450 PPM, about 21.4 g/Nm 3 , from which it can be determined that the total fresh air volume should be greater than 1400 Nm 3 /h. Total fresh air designed to 2000Nm 3 / h, where 1000Nm 3 / h fresh air outside the apparatus, 1000Nm 3 / h for the low concentration of the exhaust gas processed by the solvent recovery device 2. Based on the saturated vapor pressure of ethyl acetate, the concentration of ethyl acetate in the exhaust gas after cooling the exhaust gas to -40 ° C was about 1900 PPM, about 7.5 g/Nm 3 . From this, it is estimated that the VOC concentration of the exhaust gas discharged from the solvent recovery device 2 is about 4770 PPM, and the concentration of about 18.8 g/Nm 3 is close to but less than 25% of the lower limit of the explosion of the ethyl acetate, so that the system is safe and the air volume is appropriate.

2000Nm3/h浓度为18.8g/Nm3的含乙酸乙酯废气经过溶剂回收装置2冷却到-40℃后,可回收乙酸乙酯约22.6Kg/h,经测试本发明的热风干燥系统经过溶剂回收装置2回收的乙酸乙酯纯度在98%以上,经过溶剂精制装置21简单处理就可重复使用。本实施方式中溶剂回收设备的运行功率在35KW左右。After the 2000 Nm 3 /h concentration of 18.8 g/Nm 3 of the ethyl acetate-containing waste gas was cooled to -40 ° C by the solvent recovery device 2, ethyl acetate was recovered at about 22.6 Kg / h, and the hot air drying system of the present invention was tested to pass the solvent. The purity of the ethyl acetate recovered by the recovery device 2 is 98% or more, and can be repeatedly used after being simply treated by the solvent refining device 21. In the present embodiment, the operating power of the solvent recovery equipment is about 35 KW.

经溶剂回收装置2处理后的废气有1000Nm3/h进入废气焚烧装置3中进行蓄热式燃烧,一般情况含乙酸乙酯废气浓度达到2g/Nm3时,废气焚烧装置3就可以不需要补充额外热量,此时乙酸乙酯废气浓度为7.5g/Nm3,据此推算废气焚烧装置3在氧化分解VOC气体时能够有约39KW的剩余热量输出。此外,热风干燥装置1的热量,还可以通过废气焚烧装置3补充燃烧燃料来提供。Exhaust gas through the solvent recovery process 2 has 1000Nm 3 / h of exhaust gas into the incinerator apparatus 3 performs the regenerative combustion, in general, the exhaust gas concentration of ethyl acetate containing 2g / Nm 3, the exhaust gas incineration added 3 may not be required The extra heat, at this time, the ethyl acetate exhaust gas concentration was 7.5 g/Nm 3 , and it was estimated that the exhaust gas incineration device 3 can have a residual heat output of about 39 KW when oxidizing and decomposing the VOC gas. Further, the heat of the hot air drying device 1 can also be supplied by supplementing the combustion fuel by the exhaust gas incineration device 3.

此外,本发明提供一种基于热风干燥系统的热风干燥方法,包括以下步骤:Further, the present invention provides a hot air drying method based on a hot air drying system, comprising the steps of:

S1、从热风干燥装置1的第一排风口排出的VOC废气通过第二进风口进入溶剂回收装置2进行处理;S1. The VOC exhaust gas discharged from the first exhaust vent of the hot air drying device 1 enters the solvent recovery device 2 through the second air inlet for processing;

S2、溶剂回收装置2回收废气中的大部分有机溶剂后,经溶剂回收装置2的第二排风口排出的VOC废气再进入废气焚烧装置3进行净化处理; S2, after the solvent recovery device 2 recovers most of the organic solvent in the exhaust gas, the VOC exhaust gas discharged through the second exhaust vent of the solvent recovery device 2 is further sent to the exhaust gas incineration device 3 for purification treatment;

S3、废气焚烧装置3在处理过程中产生的热量除维持燃烧持续进行外,剩余的热量通过热能导出口导出提供给热风干燥装置1。S3. The heat generated by the waste gas incinerator 3 during the process is continuously supplied to the hot air drying device 1 through the heat energy outlet.

作为优选方案,步骤S1中的第一排风口设置在所述热风干燥装置1的VOC浓度最高点处。Preferably, the first exhaust vent in step S1 is disposed at the highest point of the VOC concentration of the hot air drying device 1.

采用本发明技术方案的热风干燥系统及方法,回收废气中的大部分有机溶剂,实现有机溶剂的回收利用,同时降低了VOC浓度,VOC容易达标,且降低了热能消耗,整个过程实现了环保与节能的充分融合,帮助企业最大化降低生产成本,为企业提供一种节能环保的“绿色制造系统”。The hot air drying system and method of the technical scheme of the invention recovers most of the organic solvent in the exhaust gas, realizes the recycling of the organic solvent, reduces the VOC concentration, the VOC is easy to reach the standard, and reduces the heat energy consumption, and the whole process realizes environmental protection and The full integration of energy conservation helps enterprises to minimize production costs and provide enterprises with a “green manufacturing system” that is energy-saving and environmentally friendly.

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本发明的保护范围。 The above is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make several improvements and substitutions without departing from the technical principles of the present invention. It should also be considered as the scope of protection of the present invention.

Claims (12)

一种热风干燥系统,其特征在于:包括热风干燥装置、废气焚烧装置以及用于回收热风干燥装置排出的废气中的有机溶剂的溶剂回收装置;A hot air drying system, comprising: a hot air drying device, an exhaust gas incineration device, and a solvent recovery device for recovering an organic solvent in the exhaust gas discharged from the hot air drying device; 所述热风干燥装置设有第一进风口和第一排风口,所述溶剂回收装置设有第二进风口和第二排风口,所述废气焚烧装置设有第三进风口、第三排风口和热能导出口;The hot air drying device is provided with a first air inlet and a first air outlet, the solvent recovery device is provided with a second air inlet and a second air outlet, and the exhaust gas incineration device is provided with a third air inlet and a third Exhaust vent and thermal energy outlet; 所述第一排风口与所述第二进风口相连,所述第二排风口与所述第三进风口相连,所述热能导出口与所述热风干燥装置相连。The first exhaust vent is connected to the second air inlet, the second exhaust vent is connected to the third air inlet, and the thermal energy outlet is connected to the hot air drying device. 根据权利要求1所述的热风干燥系统,其特征在于:所述第一排风口设置在所述热风干燥装置的VOC浓度最高点处。The hot air drying system according to claim 1, wherein said first exhaust vent is provided at a highest point of VOC concentration of said hot air drying device. 根据权利要求2所述的热风干燥系统,其特征在于:所述第一排风口处设有VOC浓度检测装置。The hot air drying system according to claim 2, wherein said first exhaust vent is provided with a VOC concentration detecting means. 根据权利要求1所述的热风干燥系统,其特征在于:所述废气焚烧装置为蓄热式废气焚烧装置。The hot air drying system according to claim 1, wherein said exhaust gas incineration device is a regenerative exhaust gas incineration device. 根据权利要求1所述的热风干燥系统,其特征在于:从所述热能导出口导出的热能通过导热油、蒸汽、热风或热水输送至所述热风干燥装置。The hot air drying system according to claim 1, wherein the heat energy derived from the thermal energy outlet is delivered to the hot air drying device by heat transfer oil, steam, hot air or hot water. 根据权利要求1-5任一项所述的热风干燥系统,其特征在于:所述溶剂回收装置采用冷凝回收的处理方式。The hot air drying system according to any one of claims 1 to 5, wherein the solvent recovery device employs a treatment method of condensation recovery. 根据权利要求1-5任一项所述的热风干燥系统,其特征在于:所述第一进风口处设有第一调节阀。The hot air drying system according to any one of claims 1 to 5, characterized in that the first air inlet is provided with a first regulating valve. 根据权利要求7所述的热风干燥系统,其特征在于:所述第一进风口处设有用于与所述第一排风口的排风进行换热的换热器。The hot air drying system according to claim 7, wherein the first air inlet is provided with a heat exchanger for exchanging heat with the exhaust air of the first air outlet. 根据权利要求1-5任一项所述的热风干燥系统,其特征在于:所述第二排风口同时与所述第一进风口相连;所述第二排风口与所述第一进风口之间设有第二调节阀。 The hot air drying system according to any one of claims 1 to 5, wherein the second exhaust vent is simultaneously connected to the first air inlet; the second exhaust vent and the first inlet A second regulating valve is arranged between the tuyes. 根据权利要求1-5任一项所述的热风干燥系统,其特征在于:所述第三排风口连接有排气筒。The hot air drying system according to any one of claims 1 to 5, characterized in that the third exhaust vent is connected to the exhaust cylinder. 一种基于权利要求1所述的热风干燥系统的热风干燥方法,其特征在于:包括以下步骤:A hot air drying method according to the hot air drying system of claim 1, comprising the steps of: S1、从热风干燥装置的第一排风口排出的VOC废气通过第二进风口进入溶剂回收装置进行处理;S1. The VOC exhaust gas discharged from the first exhaust vent of the hot air drying device enters the solvent recovery device through the second air inlet to be processed; S2、溶剂回收装置回收废气中的大部分有机溶剂后,经溶剂回收装置的第二排风口排出的VOC废气再进入废气焚烧装置进行净化处理;S2, after the solvent recovery device recovers most of the organic solvent in the exhaust gas, the VOC exhaust gas discharged through the second exhaust vent of the solvent recovery device is further sent to the exhaust gas incineration device for purification treatment; S3、废气焚烧装置在处理过程中产生的热量除维持燃烧持续进行外,剩余的热量通过热能导出口导出提供给热风干燥装置。S3. The heat generated by the waste gas incineration device during the treatment process is continuously supplied to the hot air drying device through the heat energy outlet. 根据权利要求11所述的热风干燥方法,其特征在于:所述步骤S1中的第一排风口设置在所述热风干燥装置的VOC浓度最高点处。 The hot air drying method according to claim 11, wherein the first exhaust vent in the step S1 is disposed at a highest point of the VOC concentration of the hot air drying device.
PCT/CN2016/077835 2016-03-30 2016-03-30 Hot air drying system and method Ceased WO2017166112A1 (en)

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