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WO2017067278A1 - 电子烟及其雾化器 - Google Patents

电子烟及其雾化器 Download PDF

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Publication number
WO2017067278A1
WO2017067278A1 PCT/CN2016/093522 CN2016093522W WO2017067278A1 WO 2017067278 A1 WO2017067278 A1 WO 2017067278A1 CN 2016093522 W CN2016093522 W CN 2016093522W WO 2017067278 A1 WO2017067278 A1 WO 2017067278A1
Authority
WO
WIPO (PCT)
Prior art keywords
atomizer
electronic cigarette
porous
liquid
communication hole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2016/093522
Other languages
English (en)
French (fr)
Inventor
陈志平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Smoore Technology Ltd
Original Assignee
Shenzhen Smoore Technology Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Smoore Technology Ltd filed Critical Shenzhen Smoore Technology Ltd
Priority to US15/762,402 priority Critical patent/US10993475B2/en
Priority to EP16856713.9A priority patent/EP3366149B1/en
Priority to CN201680000668.3A priority patent/CN106998822B/zh
Publication of WO2017067278A1 publication Critical patent/WO2017067278A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes
    • H05B3/42Heating elements having the shape of rods or tubes non-flexible
    • H05B3/44Heating elements having the shape of rods or tubes non-flexible heating conductor arranged within rods or tubes of insulating material
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/44Wicks
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/70Manufacture
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F7/00Mouthpieces for pipes; Mouthpieces for cigar or cigarette holders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/02Sealings between relatively-stationary surfaces
    • F16J15/021Sealings between relatively-stationary surfaces with elastic packing
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10Devices using liquid inhalable precursors
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M11/00Sprayers or atomisers specially adapted for therapeutic purposes
    • A61M11/04Sprayers or atomisers specially adapted for therapeutic purposes operated by the vapour pressure of the liquid to be sprayed or atomised
    • A61M11/041Sprayers or atomisers specially adapted for therapeutic purposes operated by the vapour pressure of the liquid to be sprayed or atomised using heaters
    • A61M11/042Sprayers or atomisers specially adapted for therapeutic purposes operated by the vapour pressure of the liquid to be sprayed or atomised using heaters electrical
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M15/00Inhalators
    • A61M15/06Inhaling appliances shaped like cigars, cigarettes or pipes
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M2205/00General characteristics of the apparatus
    • A61M2205/02General characteristics of the apparatus characterised by a particular materials
    • A61M2205/0211Ceramics
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/013Heaters using resistive films or coatings
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/017Manufacturing methods or apparatus for heaters
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/021Heaters specially adapted for heating liquids
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/022Heaters specially adapted for heating gaseous material

Definitions

  • the invention relates to the technical field of smoking articles, in particular to an electronic cigarette and an atomizer thereof.
  • E-cigarettes are also known as virtual cigarettes and electronic atomizers. E-cigarettes have a similar appearance and taste to cigarettes, but generally do not contain harmful components such as tar and aerosols in cigarettes.
  • the atomizing component acts as the core device for the atomization gas generated by the electronic cigarette, and the atomization effect determines the quality and taste of the smoke.
  • the heating body of a general atomizing assembly is a spiral heating wire, and the heating wire is wound around a wick. When the heating wire is energized, the liquid smoke stored on the wick is atomized by the heating action of the heating wire to generate smoke.
  • the heating wire is linear, only the liquid smoke located near the heating wire can be heated to be atomized, and the liquid smoke far away from the heating wire, the spiral heating wire gap The liquid smoke is not easily atomized.
  • the temperature will drop drastically. Therefore, the atomization temperature of the liquid smoke is uneven, resulting in different atomized particle sizes of the liquid smoke. The effect is poor.
  • An atomizer for an electronic cigarette comprising:
  • a body having an isolated air flow passage and a liquid storage chamber
  • An atomizing element comprising a porous body and a porous heat generating film; the porous body comprising an atomizing surface and a liquid absorbing surface; the atomizing surface being planar and substantially parallel to a gas flow direction in the gas flow passage, the porous A heat generating film is formed on the atomization surface; the liquid absorption surface is capable of sucking the smoke liquid in the liquid storage chamber.
  • An electronic cigarette comprising a battery device and the atomizer, the battery device and the atomizer being electrically connected and powering the atomizer.
  • the above-mentioned electronic cigarette and its atomizer can block the liquid smoke and ensure the liquid guiding effect.
  • the porous heating film is used for atomizing the liquid smoke in the porous body, and the micropores on the porous heating film can greatly increase the contact area with the smoke liquid and improve the atomization efficiency.
  • the porous heating film is located on the atomizing surface of the porous body, and facilitates the atomized smoke liquid to escape from the porous body.
  • the atomizing surface is flat, thereby facilitating the formation of a uniform porous heating film.
  • the porous heating film can uniformly heat the surface of the porous body, so the temperature of the atomization is uniform, and there is no problem that the atomized particles are large due to the low local temperature, and the atomized particles are ensured to be uniform.
  • the atomizing surface is substantially parallel to the direction of gas flow in the gas flow passage, thereby facilitating the flow of air over the atomizing surface and carrying away the vaporized liquid smoke.
  • FIG. 1 is a perspective view of an electronic cigarette in an embodiment
  • Figure 1a is a right side view of the electronic cigarette shown in Figure 1;
  • Figure 1b is a front view of the electronic cigarette shown in Figure 1;
  • Figure 2 is a cross-sectional view taken along line II-II of Figure 1a;
  • Figure 3 is a cross-sectional view taken along line III-III of Figure 1b;
  • Figure 4 is a perspective view of the atomizing element in the electronic cigarette shown in Figure 1;
  • Figure 5 is a perspective view of the accumulator and the atomizing core in the electronic cigarette shown in Figure 1;
  • FIG. 6 is a perspective exploded view of the atomization core in the electronic cigarette shown in FIG. 1;
  • FIG. 7 is a perspective view of the mouthpiece and the connecting sleeve of the electronic cigarette shown in FIG. 1.
  • an electronic atomization device will be described more fully hereinafter with reference to the accompanying drawings.
  • a preferred embodiment of an electronic atomization device is given in the drawings.
  • the electronic atomization device can be implemented in many different forms and is not limited to the embodiments described herein. Rather, the purpose of providing these embodiments is to make the disclosure of the electronic atomizing device more thorough and comprehensive.
  • an electronic cigarette of an embodiment includes an atomizer 10 and a battery device 20, and the battery device 20 and the atomizer 10 are electrically connected and supply power to the atomizer 10.
  • the atomizer 10 includes a body 100 and an atomizing element 200.
  • the body 100 is internally provided with an air flow channel 102 and a liquid storage chamber 104 for storing the smoke liquid.
  • the air flow channel 102 and the liquid storage chamber 104 are isolated.
  • the atomizing element 200 includes a porous body 120 and a porous heat generating film (not shown).
  • the porous body 120 includes an atomizing surface 122 and a liquid absorbing surface 124.
  • the atomizing surface 122 is a flat surface and is substantially parallel to the gas flow direction in the gas flow path 102, and a porous heat generating film is formed on the atomizing surface 122.
  • the liquid suction surface 124 is capable of sucking the liquid smoke in the liquid storage chamber 104.
  • the number of atomizing surfaces 122 is two, and the two atomizing surfaces 122 are oppositely disposed.
  • the number of the liquid suction faces 124 is two, and the two liquid suction faces 124 are oppositely disposed.
  • the two opposite surfaces of the atomizing surface 122 and the liquid-absorbing surface 124 can improve the efficiency of atomization and liquid absorption.
  • the porous body 120 can block the smoke liquid and ensure the liquid guiding effect.
  • the porous heating film is used for atomizing the liquid smoke in the porous body 120, and the micropores on the porous heating film can greatly increase the contact area with the smoke liquid and improve the atomization efficiency.
  • the porous heat generating film is located on the atomizing surface 122 of the porous body 120 to facilitate the escape of the atomized smoke liquid from the porous body 120.
  • the atomizing surface 122 is planar to facilitate formation of a uniform porous heating film.
  • the porous heat-generating film can uniformly heat the surface of the porous body 120, so the temperature of the atomization is uniform, and there is no problem that the atomized particles are large due to the low local temperature, and the atomized particles are ensured to be uniform.
  • the atomizing surface 122 is substantially parallel to the direction of gas flow in the gas flow passage 102, thereby facilitating the flow of air over the atomizing surface 122 to carry away the vaporized liquid.
  • the body 100 includes a reservoir 140 and an atomizing core 160.
  • the reservoir 104 is located within the reservoir 140 and the atomizing core 160 is disposed in the reservoir 104.
  • the atomizing element 200 and the air flow channel 102 are both located in the atomizing core 160.
  • the atomizing core 160 is provided with a communication hole, and the liquid absorption surface 124 is located at the communication hole. The liquid absorption surface 124 absorbs the smoke in the liquid storage chamber 104 through the communication hole. liquid.
  • the atomizing core 160 includes an outer tube 162, an inner tube 164 and a sealing gasket 166.
  • the outer tube 162 is sleeved outside the inner tube 164, and the outer tube 162 and the inner tube
  • An intake passage 106 is formed between the tubes 164.
  • Both the atomizing element 200 and the gas flow passage 102 are located within the inner tube 164.
  • the intake passage 106 communicates with one end of the air flow passage 102.
  • a hole 165 for ventilation may be opened on the inner tube 164 to achieve communication between the air inlet passage 106 and the air flow passage 102.
  • the outer tube 162, the inner tube 164 and the atomizing element 200 are sleeved, so that the air inlet passage 106 and the air flow passage 102 can be conveniently formed, which is convenient for production and processing, and can reduce the cost.
  • the communication hole includes a first communication hole 162a and a second communication hole 164a.
  • the first communication hole 162a is located at the outer tube 162, and the second communication hole 164a is located at the inner tube 164.
  • the first communication hole 162a corresponds to the second communication hole 164a, and is sealed.
  • the gasket 166 is located between the inner tube 164 and the outer tube 162, and the sealing gasket 166 surrounds the first communication hole 162a and/or the second communication hole 164a such that the intake passage 106 is opposite to the first communication hole 162a and the second communication hole 164a isolation.
  • the sealing gasket 166 may be of rubber or silicone material, and the sealing is preferably higher.
  • the porous body 120 may include an integrally connected body portion 126 and a projection portion 128.
  • the atomizing surface 122 is located on the body portion 126, and the liquid-absorbent surface 124 is located at the projection portion. 128, and the liquid-absorbent surface 124 is relatively far from the body portion 126.
  • a latching groove 164b is defined in the side wall of the inner tube 164, and the protruding portion 128 is engaged in the engaging groove 164b. At least a part of the engaging groove 164b forms a second communicating hole 164a, and the sealing gasket 166 surrounds the protruding portion 128.
  • the body 100 may further include a mouthpiece 180 and a connecting sleeve 190.
  • the mouthpiece 180 includes a mouth 182 and a blocking portion 184.
  • the mouth portion 182 defines an outlet passage 108, and the outlet passage 108 communicates with the other end of the airflow passage 102.
  • the shielding portion 184 is fixedly connected to the mouth portion 182, and the shielding portion 184 is provided with an adjusting port 184a.
  • the connecting sleeve 190 is connected to the outer tube 162, and the connecting sleeve 190 is sleeved on the cigarette holder 180 and is rotatably connected with the mouthpiece 180.
  • the connecting sleeve 190 is provided with an air inlet 192 that communicates with the air inlet passage 106.
  • the shielding portion 184 can block the air inlet 192.
  • the adjusting port 184a corresponds to the air inlet 192.
  • the rotating cigarette holder 180 can adjust the adjusting port 184a and the air inlet 192. Coincident area.
  • the air flow can be adjusted by rotating the cigarette holder 180.
  • the shielding portion 184 can block the air inlet 192
  • the adjusting port 184a corresponds to the air inlet 192
  • the rotating cigarette holder 180 can adjust the adjusting port 184a and the inlet.
  • the overlapping area of the ports 192 allows the air flow to be adjusted.
  • the air inlet 192 is a long hole extending in the circumferential direction of the connecting sleeve 190, which can increase the range of air flow that can be adjusted by the rotating cigarette holder 180.
  • the adjustment port 184a is a notch formed by the edge of the shielding portion 184 away from the mouth 182 toward the mouth portion 182. The simplified structure is further simplified, the processing is facilitated, and the production cost is reduced.
  • the mouthpiece 180 can also include a connecting portion 186 between the mouth portion 182 and the blocking portion 184.
  • the connecting sleeve 190 is sleeved on the connecting portion 186, and the mouthpiece 180 is rotatably connected to the connecting sleeve 190 through the connecting portion 186.
  • the atomizing core 160 may further include a connecting tube 168.
  • the connecting tube 168 is sleeved on the outside of the outer tube 162. One end of the connecting tube 168 is connected to the reservoir 140, and the other end of the connecting tube 168 is connected.
  • the connection sleeve 190 is connected.
  • the atomizing core 160 further includes an air pipe 169.
  • One end of the air pipe 169 is connected to the inner pipe 164, and the other end of the air pipe 169 is connected to the cigarette holder 180.
  • the connecting pipe 168 and the air connecting pipe 169 are provided to facilitate processing and assembly, which is advantageous for improving the reliability of the connection.
  • the pore size of the micropores on the porous heat generating membrane is smaller than the pore size of the micropores on the porous body 120.
  • the atomizing surface 122 in the electronic cigarette is located in the air flow passage 102, and the porous body 120 is directly in contact with the air.
  • the porous body 120 has micropores of relatively large diameter. Therefore, the electronic liquid smoke is more likely to leak during storage.
  • the porous heat-generating film having a relatively small pore diameter is formed on the surface of the porous body 120, the porous heat-generating film can reduce the leak degree of the smoke liquid during the storage of the electronic cigarette.
  • the pores on the porous body 120 have a pore diameter of from 1 ⁇ m to 100 ⁇ m.
  • the volume of the micropores having a pore diameter of 5 ⁇ m to 30 ⁇ m on the porous body 120 accounts for 60% or more of the volume of all the micropores on the porous body 120.
  • the porous body 120 prevents the liquid smoke from rapidly flowing to one side of the porous heat-generating film, which is a plugging effect.
  • the porous body 120 allows the smoke liquid to penetrate relatively slowly to the contact portion of the porous heat-generating film, which is a liquid guiding liquid. effect.
  • the effect of the plugging action of the porous body 120 and the effect of the liquid guiding action are excellent.
  • the sealing effect is good to prevent the porous body 120 from leaking, and the liquid guiding effect is good to ensure that dry burning does not occur.
  • the porosity of the porous body 120 is 30% to 83%, and the porosity refers to the ratio of the total volume of minute voids in the porous medium to the total volume of the porous medium.
  • the size of the porosity can be adjusted according to the composition of the liquid smoke. For example, the viscosity of the liquid smoke is large, and the porosity can be higher to ensure the liquid guiding effect.
  • the material of the porous heat-generating film is metal. Further, in one embodiment, the material of the porous heat-generating film is one of titanium, nickel, and nickel-chromium.
  • the porous heat generating film has a thickness of 0.5 ⁇ m to 1.5 ⁇ m. Preferably, the porous heat generating film has a thickness of 0.8 ⁇ m to 1 ⁇ m, and the pores of the porous heat generating film have a pore diameter of 5 ⁇ m to 30 ⁇ m.
  • the porous heat-generating film can be formed on the porous body 120 by a vapor deposition method, and the porous heat-generating film can be ensured to have a certain thickness, and the porous heat-generating film can be ensured to have a porous form. Since the main micropore diameter of the porous body 120 is larger than the thickness of the porous heat generating film, the micropores on the porous body 120 are not blocked when the thin film is deposited on the porous body 120 by vapor deposition, thereby directly forming a porous heat generating film. .
  • the vapor deposition method includes a chemical vapor deposition method and a physical vapor deposition method, wherein the physical vapor deposition method includes evaporation and sputtering.
  • the porous body 120 may be a porous ceramic.
  • the porous ceramic is chemically stable and does not chemically react with the smoke liquid.
  • the porous ceramic can withstand high temperature and is not affected by the heat generated by the porous heat-generating film, and the porous ceramic is an insulator. It is not electrically connected to the porous heating film, which is easy to manufacture and low in cost.
  • the porous body 120 may also be a porous glass, a porous plastic, a porous metal, or other material that can form a porous structure.
  • a heat insulating material layer may be formed before the porous heat generating film is formed on the porous body 120.
  • the porous body 120 is made of a conductive material such as a porous metal
  • an insulating layer may be formed before the porous heat generating film is formed on the porous body 120.
  • the surface of the porous metal may be oxidized or the like.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Electrostatic Spraying Apparatus (AREA)
  • Disinfection, Sterilisation Or Deodorisation Of Air (AREA)
  • Catching Or Destruction (AREA)

Abstract

一种雾化器(10)包括本体(100)和雾化元件(200),本体(100)内部开设有相隔离的气流通道(102)和储液腔(104)。雾化元件(200)包括多孔体(120)和多孔发热膜。多孔体(120)包括雾化面(122)和吸液面(124)。雾化面(122)为平面,且与气流通道(102)中的气体流动方向基本平行,多孔发热膜形成于雾化面(122)上。吸液面(124)能够吸取储液腔(104)内的烟液。

Description

电子烟及其雾化器
本申请要求于 2015 年 10 月 22 日提交的中国发明专利申请 201510690956.3 (名称为电子烟及其雾化组件和雾化元件)和 2015 年 11 月 27 日提交的中国发明专利申请 201510854348.1 (名称为电子烟及其雾化组件和雾化元件)的优先权,将其全部内容整体并入本文。
【技术领域】
本发明涉及烟具的技术领域,特别是涉及一种电子烟及其雾化器。
【背景技术】
电子烟又名虚拟香烟、电子雾化器。电子烟具有与香烟相似的外观和味道,但一般不含香烟中的焦油、悬浮微粒等有害成分。
雾化组件作为电子烟产生雾化气体的核心装置,其雾化效果决定了烟雾的质量与口感。一般的雾化组件的加热体为螺旋状的发热丝,发热丝缠绕在一吸液芯上。当发热丝通电时,存储在吸液芯上的烟液,经发热丝的加热作用雾化,产生烟雾。
然而,上述电子烟在使用过程中,由于发热丝呈线状,只能对位于发热丝附近的烟液加热使其雾化,而离发热丝较远的烟液,螺旋状的发热丝空隙处的烟液,不容易被雾化,另外,随着与发热丝距离的增大,温度会大幅下降,因此,烟液的雾化温度不均,导致烟液的雾化颗粒大小不一,雾化效果较差。
【发明内容】
基于此,有必要提供一种雾化效果更好的电子烟及其雾化器。
一种电子烟的雾化器,包括:
本体,所述本体内部开设有相隔离的气流通道和储液腔;以及
雾化元件,包括多孔体和多孔发热膜;所述多孔体包括雾化面和吸液面;所述雾化面为平面,且与所述气流通道中的气体流动方向基本平行,所述多孔发热膜形成于所述雾化面上;所述吸液面能够吸取所述储液腔内的所述烟液。
一种电子烟,包括电池装置和所述的雾化器,所述电池装置和所述雾化器电连接并为所述雾化器供电。
上述电子烟及其雾化器,多孔体即能够封堵住烟液,又能保障导液效果。多孔发热膜用于将多孔体内的烟液雾化,多孔发热膜上的微孔,能够大大增加与烟液的接触面积,提高雾化效率。多孔发热膜位于多孔体的雾化面上,便于雾化后的烟液从多孔体中跑出。雾化面为平面,从而便于形成均匀的多孔发热膜。多孔发热膜能够使多孔体的表面均匀的受热,因此雾化作用的温度是均匀一致的,不会出现局部温度低导致的雾化颗粒较大的问题,保证了雾化颗粒均匀。雾化面与气流通道中的气体流动方向基本平行,从而更加便于气流掠过雾化面,带走汽化的烟液。上述电子烟及其雾化器的雾化效果好,提高了电子烟的口感。
【附图说明】
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他实施例的附图。
图1为一实施例中电子烟的立体示意图;
图1a为图1所示电子烟的右视图;
图1b为图1所示电子烟的主视图;
图2为沿图1a中II-II线的剖视图;
图3为沿图1b中III-III线的剖视图;
图4为图1所示电子烟中的雾化元件的立体示意图;
图5为图1所示电子烟中的储液器和雾化芯的立体示意图;
图6为图1所示电子烟中的雾化芯的立体分解示意图;
图7为图1所示电子烟中的烟嘴和连接套的立体示意图。
【具体实施方式】
为了便于理解本发明,下面将参照相关附图对电子雾化装置进行更全面的描述。附图中给出了电子雾化装置的首选实施例。但是,电子雾化装置可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对电子雾化装置的公开内容更加透彻全面。
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在电子雾化装置的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。
如图1、图2所示,一实施方式的电子烟包括雾化器10和电池装置20,电池装置20和雾化器10电连接并为雾化器10供电。其中,雾化器10包括本体100和雾化元件200,本体100内部开设有气流通道102和用于存储烟液的储液腔104,气流通道102和储液腔104相隔离。同时参见图3、图4,雾化元件200包括多孔体120和多孔发热膜(图中未示出)。多孔体120包括雾化面122和吸液面124。雾化面122为平面,且与气流通道102中的气体流动方向基本平行,多孔发热膜形成于雾化面122上。吸液面124能够吸取储液腔104内的烟液。具体的,在一实施例中,雾化面122的数量为两个,两个雾化面122相对设置。及/或吸液面124的数量为两个,两个吸液面124相对设置。雾化面122、吸液面124相对的设置两个,可以提高雾化、吸液的效率。
多孔体120即能够封堵住烟液,又能保障导液效果。多孔发热膜用于将多孔体120内的烟液雾化,多孔发热膜上的微孔,能够大大增加与烟液的接触面积,提高雾化效率。多孔发热膜位于多孔体120的雾化面122上,便于雾化后的烟液从多孔体120中跑出。雾化面122为平面,从而便于形成均匀的多孔发热膜。多孔发热膜能够使多孔体120的表面均匀的受热,因此雾化作用的温度是均匀一致的,不会出现局部温度低导致的雾化颗粒较大的问题,保证了雾化颗粒均匀。雾化面122与气流通道102中的气体流动方向基本平行,从而更加便于气流掠过雾化面122,带走汽化的烟液。上述电子烟及其雾化器10的雾化效果好,提高了电子烟的口感。
参见图3、图5,在其中一个实施例中,本体100包括储液器140和雾化芯160,储液腔104位于储液器140内,雾化芯160设置在储液腔104中。雾化元件200和气流通道102均位于雾化芯160内,雾化芯160上开设有连通孔,吸液面124位于连通孔处,吸液面124通过连通孔吸取储液腔104内的烟液。
同时参见图2、图6,进一步的,在一实施例中,雾化芯160包括外管162、内管164和密封垫圈166,外管162套设在内管164外部,外管162和内管164之间形成进气通道106。雾化元件200和气流通道102均位于内管164内。进气通道106与气流通道102的一端连通。具体的,在一实施例中,可以在内管164上开设用于通气的孔165,实现进气通道106与气流通道102的连通。外管162、内管164、雾化元件200三者套接,即可方便的形成进气通道106和气流通道102,方便生产加工,可以降低成本。
连通孔包括第一连通孔162a和第二连通孔164a,第一连通孔162a位于外管162,第二连通孔164a位于内管164,第一连通孔162a和第二连通孔164a相对应,密封垫圈166位于内管164和外管162之间,且密封垫圈166环绕第一连通孔162a和/或第二连通孔164a处,使进气通道106相对于第一连通孔162a和第二连通孔164a隔离。同时,由于密封垫圈166具有一定的柔性,可以使内管164和外管162之间的连接更加可靠。密封垫圈166可以是橡胶或硅胶材质,密封较高较佳。
同时参见图4、图6,在其中一个实施例中,多孔体120可以包括一体连接的主体部126和凸出部128,雾化面122位于主体部126上,吸液面124位于凸出部128上,且吸液面124相对远离主体部126。内管164的侧壁上开设有卡接槽164b,凸出部128卡接在卡接槽164b内,至少部分卡接槽164b形成第二连通孔164a,密封垫圈166环绕凸出部128。安装多孔体120时,可以直接将凸出部128卡入卡接槽164b,同时即可形成连通孔,方便安装,简化加工过程。
同时参见图2、图7,在其中一个实施例中,本体100还可以包括烟嘴180和连接套190。烟嘴180包括嘴部182和遮挡部184,嘴部182开设有出气通道108,出气通道108与气流通道102的另一端连通。遮挡部184与嘴部182固定连接,遮挡部184上开设有调节口184a。连接套190与外管162连接,且连接套190套设在烟嘴180上,与烟嘴180转动连接。连接套190开设有连通进气通道106的进气口192,遮挡部184能够遮挡进气口192,调节口184a与进气口192相对应,转动烟嘴180能够调节调节口184a与进气口192的重合面积。
本实施例的电子烟,可以通过旋转烟嘴180调节气流量,具体的,遮挡部184能够遮挡进气口192,调节口184a与进气口192相对应,转动烟嘴180能够调节调节口184a与进气口192的重合面积,从而可以调节气流量。通过烟嘴180调节气流量,可以省略掉传统的气流调节组件中的转动环,结构简单,可以降低电子烟的成本。
具体的,在一实施例中,进气口192为沿连接套190的圆周方向延伸的长条孔,可以增加转动烟嘴180能够调节的气流量的范围。在一实施例中,调节口184a为由遮挡部184的远离嘴部182的边缘向嘴部182开设的缺口,进一步的简化结构,方便加工,减低生产成本。
烟嘴180还可以包括连接部186,连接部186位于嘴部182和遮挡部184之间,连接套190套接在连接部186上,烟嘴180通过连接部186与连接套190转动连接。再参见图6,在一实施例中,雾化芯160还可以包括连接管168,连接管168套设在外管162的外部,连接管168的一端连接储液器140,连接管168的另一端连接连接套190。在一实施例中,雾化芯160还包括接气管169,接气管169的一端连接内管164,接气管169的另一端连接烟嘴180。设置连接管168和接气管169,方便加工和组装,有利于提高连接的可靠性。
再参见图3,在其中一个实施例中,多孔发热膜上的微孔的孔径小于多孔体120上的微孔的孔径。电子烟中的雾化面122位于气流通道102中,多孔体120直接与空气接触,多孔体120具有相对较大直径的微孔,因此,电子烟在存放过程中,烟液更加容易泄露。而本实施例中,因为多孔体120表面形成有孔径相对更小的多孔发热膜,多孔发热膜在电子烟存放过程中可以减小烟液的泄露程度。
在其中一个实施例中,多孔体120上的微孔的孔径为1μm至100μm。较佳地,多孔体120上的孔径为5μm至30μm的微孔的体积,占多孔体120上的所有微孔体积的60%以上。多孔体120使烟液不会快速的流到多孔发热膜的一侧,此为封堵作用,与此同时,多孔体120使烟液相对缓慢的渗透至于多孔发热膜接触处,此为导液作用。本实施例中,多孔体120的封堵作用的效果和导液作用的效果俱佳。封堵作用佳可以防止多孔体120漏液,导液作用佳可以确保不会发生干烧。
在一实施例中,多孔体120的孔隙率为30%至83%,孔隙率是指多孔介质内的微小空隙的总体积与该多孔介质的总体积的比值。孔隙率的大小可以根据烟液的成分来调整,例如烟液的粘稠度大的,孔隙率则可以高一些,以保证导液效果。
进一步的,在一实施例中,多孔发热膜的材质为金属,更进一步的,在一实施例中,多孔发热膜的材质为钛、镍、镍铬中的一种。多孔发热膜的厚度为0.5μm至1.5μm,较佳地,多孔发热膜的厚度为0.8μm至1μm,多孔发热膜的上的微孔的孔径为5μm至30μm。
多孔发热膜可以通过气相沉积法形成在多孔体120上,可以确保多孔发热膜具有一定的厚度,也能确保多孔发热膜为多孔的形态。由于多孔体120的主要微孔孔径大于多孔发热膜的厚度,因此,在通过气相沉积法在多孔体120上沉积薄膜时不会封堵住多孔体120上的微孔,从而直接形成多孔发热膜。具体的,在一实施例中,气相沉积法包括化学气相沉积法和物理气相沉积法,其中物理气相沉积法包括蒸镀、溅镀。
本实施例中,多孔体120可以是多孔陶瓷,多孔陶瓷化学性质稳定,不会与烟液发生化学反应,多孔陶瓷能够耐高温,不会受到多孔发热膜发热的影响,且多孔陶瓷为绝缘体,不会与多孔发热膜电连接,方便制造、成本低。在其他实施例中,多孔体120也可以是多孔玻璃、多孔塑料、多孔金属或者其他可形成多孔结构的材质。若多孔体120为多孔塑料等耐温较低的材质,可在多孔体120上形成多孔发热膜前,先形成隔热材料层。若多孔体120为多孔金属等导电材质,可在多孔体120上形成多孔发热膜前,先形成绝缘层,例如,对多孔金属的表面进行氧化处理等。
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。

Claims (20)

  1. 一种电子烟的雾化器,包括:
    本体,所述本体内部开设有相隔离的气流通道和储液腔;以及
    雾化元件,包括多孔体和多孔发热膜;所述多孔体包括雾化面和吸液面;所述雾化面为平面,且与所述气流通道中的气体流动方向基本平行,所述多孔发热膜形成于所述雾化面上;所述吸液面能够吸取所述储液腔内的所述烟液。
  2. 根据权利要求1所述的电子烟的雾化器,其特征在于,所述雾化面的数量为两个,两个所述雾化面相对设置;及/或所述吸液面的数量为两个,两个所述吸液面相对设置。
  3. 根据权利要求1所述的电子烟的雾化器,其特征在于,所述本体包括储液器和雾化芯,所述储液腔位于所述储液器内,所述雾化芯设置在所述储液腔中;所述雾化元件和所述气流通道均位于所述雾化芯内,所述雾化芯上开设有连通孔,所述吸液面位于所述连通孔处,所述吸液面通过所述连通孔吸取所述储液腔内的所述烟液。
  4. 根据权利要求3所述的电子烟的雾化器,其特征在于,所述雾化芯包括外管、内管和密封垫圈,所述外管套设在所述内管外部,所述外管和所述内管之间形成进气通道;所述雾化元件和所述气流通道均位于所述内管内;所述进气通道与所述气流通道的一端连通;所述连通孔包括第一连通孔和第二连通孔,所述第一连通孔位于所述外管,所述第二连通孔位于所述内管,所述第一连通孔和所述第二连通孔相对应,所述密封垫圈位于所述内管和所述外管之间,且所述密封垫圈环绕所述第一连通孔和/或所述第二连通孔处,使所述进气通道相对于所述第一连通孔和所述第二连通孔隔离。
  5. 根据权利要求4所述的电子烟的雾化器,其特征在于,所述多孔体包括一体连接的主体部和凸出部,所述雾化面位于所述主体部上,所述吸液面位于所述凸出部上,且所述吸液面相对远离所述主体部;所述内管的侧壁上开设有卡接槽,所述凸出部卡接在所述卡接槽内,至少部分所述卡接槽形成所述第二连通孔,所述密封垫圈环绕所述凸出部。
  6. 根据权利要求4所述的电子烟的雾化器,其特征在于,所述本体还包括:
    烟嘴,所述烟嘴包括嘴部和遮挡部,所述嘴部开设有出气通道,所述出气通道与所述气流通道的另一端连通;所述遮挡部与所述嘴部固定连接,所述遮挡部上开设有调节口;以及
    连接套,所述连接套与所述外管连接,且所述连接套套设在所述烟嘴上,与所述烟嘴转动连接;所述连接套开设有连通所述进气通道的进气口,所述遮挡部能够遮挡所述进气口,所述调节口与所述进气口相对应,转动所述烟嘴能够调节所述调节口与所述进气口的重合面积。
  7. 根据权利要求6所述的电子烟的雾化器,其特征在于,所述进气口为沿所述连接套的圆周方向延伸的长条孔。
  8. 根据权利要求6所述的电子烟的雾化器,其特征在于,所述调节口为由所述遮挡部的远离所述嘴部的边缘向所述嘴部开设的缺口。
  9. 根据权利要求6所述的电子烟的雾化器,其特征在于,所述烟嘴还包括连接部,所述连接部位于所述嘴部和所述遮挡部之间,连接套套接在连接部上,所述烟嘴通过所述连接部与所述连接套转动连接。
  10. 根据权利要求6所述的电子烟的雾化器,其特征在于,所述雾化芯还包括连接管,所述连接管套设在所述外管的外部,所述连接管的一端连接所述储液器,所述连接管的另一端连接所述连接套。
  11. 根据权利要求6所述的电子烟的雾化器,其特征在于,所述雾化芯还包括接气管,所述接气管的一端连接所述内管,所述接气管的另一端连接所述烟嘴。
  12. 根据权利要求1所述的电子烟的雾化器,其特征在于,所述多孔发热膜上的微孔的孔径小于所述多孔体上的微孔的孔径。
  13. 根据权利要求1所述的电子烟的雾化器,其特征在于,所述多孔体上的微孔的孔径为1μm至100μm。
  14. 根据权利要求1所述的电子烟的雾化器,其特征在于,所述多孔体上的孔径为5μm至30μm的微孔的体积,占所述多孔体上的所有微孔体积的60%以上。
  15. 根据权利要求1所述的电子烟的雾化器,其特征在于,所述多孔体的孔隙率为30%至83%。
  16. 根据权利要求1所述的电子烟的雾化器,其特征在于,所述多孔发热膜的材质为金属,所述多孔发热膜的厚度为0.5μm至1.5μm,所述多孔发热膜上的微孔的孔径为5μm至30μm。
  17. 根据权利要求1所述的电子烟的雾化器,其特征在于,所述多孔发热膜的材质为钛、镍、镍铬中的一种,所述多孔发热膜的厚度为0.8μm至1μm。
  18. 根据权利要求1所述的电子烟的雾化器,其特征在于,所述多孔发热膜通过气相沉积法形成在所述多孔体上。
  19. 根据权利要求1所述的电子烟的雾化器,其特征在于,所述多孔体上的微孔的孔径大于多孔发热膜的厚度。
  20. 一种电子烟,其特征在于,包括电池装置和权利要求1所述的雾化器,所述电池装置和所述雾化器电连接并为所述雾化器供电。
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