WO2017052243A1 - Epoxy resin composition for sealing semiconductor device and semiconductor device sealed using same - Google Patents
Epoxy resin composition for sealing semiconductor device and semiconductor device sealed using same Download PDFInfo
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- WO2017052243A1 WO2017052243A1 PCT/KR2016/010606 KR2016010606W WO2017052243A1 WO 2017052243 A1 WO2017052243 A1 WO 2017052243A1 KR 2016010606 W KR2016010606 W KR 2016010606W WO 2017052243 A1 WO2017052243 A1 WO 2017052243A1
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- epoxy resin
- resin composition
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/62—Alcohols or phenols
- C08G59/621—Phenols
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/29—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/48—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
- H01L23/488—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/544—Marks applied to semiconductor devices or parts, e.g. registration marks, alignment structures, wafer maps
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2237—Oxides; Hydroxides of metals of titanium
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L2224/16—Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
- H01L2224/161—Disposition
- H01L2224/16151—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/16221—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/16225—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/181—Encapsulation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/181—Encapsulation
- H01L2924/1815—Shape
Definitions
- the present invention relates to an epoxy resin composition for sealing a semiconductor device and a semiconductor device sealed using the same, and more particularly, sufficient visibility can be ensured even when laser marking of low power and low depth, and soot does not occur.
- the method of sealing a semiconductor element with an epoxy resin composition is commercially performed for the purpose of protecting a semiconductor element from external environments, such as moisture or a mechanical shock.
- the sealing material made of the epoxy resin composition is marked with the manufacturer, product name, manufacturing number, etc. to confirm the manufacturing information of the semiconductor device.
- a method of using a marking ink such as an ultraviolet curable ink or the like for recording the product information has been mainly used.
- the method using the marking ink as described above has a problem that the process time is long and expensive because the curing process and the cleaning process must be performed.
- a method of recording the manufacturing information by etching the surface of the epoxy resin sealing material using a laser has been introduced.
- carbon black is added as a colorant to the epoxy resin composition in order to increase visibility of product information.
- marking using a laser the processing speed is fast, the marking is semi-permanent, and the cost is low.
- heat generated during laser marking affects the chip, causing defects or sooting.
- An object of the present invention is to provide an epoxy resin composition for semiconductor element sealing that can ensure sufficient visibility even at low power and low depth laser marking.
- Another object of the present invention is to provide an epoxy resin composition for sealing a semiconductor device which can minimize the occurrence of soot during laser marking.
- Still another object of the present invention is to provide a semiconductor device which is sealed by the above-mentioned epoxy resin composition for semiconductor element sealing and can ensure sufficient visibility even when a low depth marking portion is formed using a laser of low power.
- the present invention includes an epoxy resin, a curing agent, a colorant including Ti n O 2n -1 , wherein n is an integer of 4 to 6, and an inorganic filler, and includes the total weight of the curing agent in the curing agent.
- the epoxy resin composition for sealing semiconductor elements whose value divided by the number of aromatic groups thus obtained is about 70 or more.
- the curing agent in the polyfunctional phenol resin comprising a phenol novolak-type phenol resin represented by the following [Formula 4], a xylolic phenol resin represented by [Formula 5] and a repeating unit represented by the following [Formula 6] It may include at least one.
- Ti n O 2n - 1 included in the colorant may be included in about 0.5% by weight to about 5% by weight based on the total weight of the epoxy resin composition, preferably, may be Ti 4 O 7 .
- the colorant may further include carbon black, wherein the carbon black is about 0.2 wt% or less, preferably about 0.001 wt% to about 0.2 wt%, based on the total weight of the epoxy resin composition. It is preferred to be included.
- the epoxy resin composition according to the present invention comprises about 0.1% to about 15% by weight of epoxy resin, about 0.1% to about 13% by weight of curing agent, about 70% to about 95% by weight of inorganic filler, and about colorant 0.5 weight percent to about 5 weight percent.
- the present invention provides a semiconductor device sealed with the epoxy resin composition described above.
- the semiconductor device comprises a wiring board; A bump formed on the wiring board; A semiconductor chip mounted on the bumps; And a sealing layer sealing the semiconductor chip, wherein the sealing layer is formed of the epoxy resin composition according to the present invention.
- a marking part for recording product information may be formed on a surface of the sealing layer, and the marking part may have a depth of about 30 ⁇ m or less, preferably about 1 ⁇ m to about 20 ⁇ m.
- a distance between the outermost surface of the sealing layer and the semiconductor chip may be about 40 ⁇ m to about 300 ⁇ m.
- the sealing layer of a semiconductor element using the epoxy resin composition which concerns on this invention, sufficient visibility can be ensured even if the depth of a marking part is formed shallow using the laser of low output. As a result, the semiconductor chip may be prevented from being damaged or burned out by laser heat during laser marking, and may be usefully applied to a thin semiconductor device having a thin thickness.
- the epoxy resin composition of the present invention since carbon black having conductivity is not used or the amount of use thereof can be minimized, the effect of improving the electrical insulation of the resin can also be obtained.
- FIG. 1 is a cross-sectional view of a semiconductor device in accordance with an embodiment of the present invention.
- the first, second, etc. are used to describe various components, but these components are not limited by these terms. These terms are only used to distinguish one component from another. Therefore, the first component mentioned below may be a second component within the technical spirit of the present invention.
- X-Y which shows a range means "X or more and Y or less.”
- the epoxy resin composition for semiconductor element sealing of this invention contains an epoxy resin, a hardening
- epoxy resins generally used for sealing semiconductor devices may be used, and are not particularly limited. Specifically, an epoxy compound containing two or more epoxy groups in the molecule can be used.
- epoxy resins include epoxy resins obtained by epoxidizing condensates of phenol or alkyl phenols with hydroxybenzaldehyde, phenol novolak type epoxy resins, cresol novolak type epoxy resins, polyfunctional type epoxy resins, naphthol novolak type epoxys, etc.
- Resins novolac epoxy resins of bisphenol A / bisphenol F / bisphenol AD, glycidyl ethers of bisphenol A / bisphenol F / bisphenol AD, bishydroxybiphenyl epoxy resins, dicyclopentadiene epoxy resins, and the like.
- the epoxy resin may include at least one of a cresol novolac epoxy resin, a polyfunctional epoxy resin, a phenol aralkyl type epoxy resin and a biphenyl type epoxy resin.
- the multifunctional epoxy resin may be, for example, an epoxy resin represented by the following Chemical Formula 1.
- R1, R2, R3, R4, and R5 are each independently a hydrogen atom or an alkyl group having 1 to 4 carbon atoms
- R6 and R7 are each independently a hydrogen atom, a methyl group, or an ethyl group
- a is 0 to 6 Is an integer.
- R1, R2, R3, R4 and R5 are each independently hydrogen, methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, isobutyl group, tert-butyl group, pentyl group or hexyl group
- R6 and R7 may be hydrogen, but are not necessarily limited thereto.
- the polyfunctional epoxy resin of the above [Formula 1] can reduce the deformation of the package, and has excellent advantages in fast curing, latentness and preservation, as well as excellent cured strength and adhesiveness.
- the multifunctional epoxy resin composition may be a triphenol alkane type epoxy resin such as a triphenol methane type epoxy resin, a triphenol propane type epoxy resin, or the like.
- the phenol aralkyl type epoxy resin may be, for example, a phenol aralkyl type epoxy resin having a novolak structure including a biphenyl derivative represented by the following Chemical Formula 2.
- the phenol aralkyl type epoxy resin of [Formula 2] forms a structure having a biphenyl in the middle based on a phenol skeleton, and thus has excellent hygroscopicity, toughness, oxidative resistance and crack resistance, and has a low crosslinking density to burn at high temperatures. While forming a carbon layer (char) has the advantage that it can secure a certain level of flame resistance in itself.
- the biphenyl type epoxy resin may be, for example, a biphenyl type epoxy resin represented by Formula 3 below.
- R8, R9, R10, R11, R12, R13, R14 and R15 are each independently an alkyl group having 1 to 4 carbon atoms, the average value of c is 0 to 7.
- the biphenyl type epoxy resin of the above [Formula 3] is preferable from the viewpoint of fluidity and reliability strengthening of the resin composition.
- epoxy resins may be used alone or in combination, and are prepared by pre-reacting an epoxy resin with other components such as a curing agent, a curing accelerator, a releasing agent, a coupling agent, and a stress relaxation agent in a manner such as a melt master batch. It can also be used in the form of a compound. On the other hand, in order to improve the moisture resistance reliability, it is preferable to use the epoxy resin that is low in chlorine ions, sodium ions, and other ionic impurities contained in the epoxy resin.
- the epoxy resin is in an amount of about 0.1% to about 15% by weight, specifically about 0.1% to about 12% by weight, more specifically about 3% to about 12% by weight of the epoxy resin composition for sealing a semiconductor device. May be included.
- the content of the epoxy resin satisfies the above range, it is possible to better implement the adhesive strength and strength of the epoxy resin composition after curing.
- a value obtained by dividing the total weight of the curing agent by the number of aromatic groups contained in the curing agent is about 70 or more, preferably about 80 to about 110.
- the total weight of the curing agent divided by the number of aromatic groups contained in the curing agent is about 70 or more, the generation of soot is markedly reduced during laser marking.
- curing agent is 70 or more, and the kind is not specifically limited.
- curing agents generally used for sealing semiconductor devices may be used without limitation, and preferably, curing agents having two or more reactors may be used.
- a phenol novolak phenol resin, a xylok phenol resin, a cresol novolak phenol resin, a naphthol phenol resin, a terpene phenol resin, a polyfunctional phenol resin, and a dicyclopenta Diene-based phenolic resins novolac-type phenolic resins synthesized from bisphenol A and resol, polyhydric phenol compounds including tris (hydroxyphenyl) methane, dihydroxybiphenyl, acid anhydrides containing maleic anhydride and phthalic anhydride, meta Aromatic amines, such as phenylenediamine, diaminodiphenylmethane, and diaminodiphenylsulfone, may be used, but are not limited thereto.
- a polyfunctional type comprising a phenol novolak-type phenol resin represented by the following [Formula 4], a xylolic phenol resin represented by the Formula [5], and a repeating unit represented by the following [Formula 6]
- Phenolic resin can be used individually or in mixture.
- the total weight of the phenol resin mixture divided by the number of aromatic groups included in the phenol resin mixture should be about 70 or more, specifically about 80 to about 110. do.
- curing agents may be used alone or in combination, and may also be used as an addition compound made by pre-reacting other components such as an epoxy resin, a curing accelerator, a releasing agent, a coupling agent, and a stress relaxation agent in the same manner as in a melt master batch. .
- the curing agent may be included in an amount of about 0.1 to about 13% by weight, preferably about 0.1 to about 10% by weight, more preferably about 0.1 to about 8% by weight of the epoxy resin composition for sealing a semiconductor device.
- the content of the curing agent satisfies the above range, the curing degree of the epoxy resin composition and the strength of the cured product are excellent.
- the blending ratio of the epoxy resin and the curing agent may be adjusted according to the requirements of mechanical properties and moisture resistance reliability in the package.
- the chemical equivalent ratio of the epoxy resin to the curing agent may be about 0.95 to about 3, specifically about 1 to about 2, more specifically about 1 to about 1.75.
- a coloring agent is for ensuring visibility at the time of laser marking of a semiconductor element sealing material.
- the colorant includes Ti n O 2n ⁇ 1 , where n is an integer of 4 to 6.
- carbon black has been mainly used as a colorant.
- the output of the laser must be high in order to secure the sharpness of the marking part, and thus the depth of the marking part etched by the laser is 40. It was formed deep to the micrometer level.
- the thickness of the sealing material becomes thinner and thinner according to the tendency of light and small size of the semiconductor device, when the marking part is deeply formed by using a high power laser, there is a problem that the semiconductor chip is easily damaged by the heat of the laser.
- n O 2n ⁇ 1 (where n is an integer of 4 to 6) is used as the colorant, sufficient visibility can be ensured even if a shallow marking portion is formed by a laser of low power.
- the epoxy resin composition of the present invention is used as a sealing material, clear visibility can be obtained even when the thickness of the marking portion is 30 ⁇ m or less, preferably 1 ⁇ m to 20 ⁇ m.
- Ti n O 2n - 1 is Ti 4 O 7 , Ti 5 O 9 , Ti 6 O 11 Or combinations thereof, of which Ti 4 O 7 is particularly preferred.
- the Ti n O 2n - 1 may be included in about 0.5% to about 5% by weight of the epoxy resin composition. In the above range, a clear marking portion can be formed without deteriorating the physical properties of the resin composition, and the generation of soot can be effectively suppressed during laser marking.
- the colorant may be used by mixing carbon black with Ti n O 2n -1 .
- the carbon black may be included in an epoxy resin composition of about 0.2% by weight or less, preferably about 0.001% by weight to about 0.2% by weight.
- carbon black which is a coloring agent is contained in 0.3 weight% or more in the epoxy resin composition for semiconductor element sealing.
- carbon black is conductive, when the carbon black content increases, insulation of the sealing material is inferior.
- the present invention uses Ti n O 2n-1 as the colorant, so that the content of carbon black can be reduced, whereby the electrical insulation of the sealing layer can be further improved.
- the colorant may be included in an amount of about 0.5 wt% to about 5 wt%, preferably about 1 wt% to about 5 wt%, in the epoxy resin composition for sealing a semiconductor device.
- the inorganic filler is for improving the mechanical properties and low stress of the epoxy resin composition.
- general inorganic fillers used in semiconductor sealing materials can be used without limitation, and are not particularly limited.
- fused silica, crystalline silica, calcium carbonate, magnesium carbonate, alumina, magnesia, clay, talc, calcium silicate, titanium oxide, antimony oxide, glass fiber, etc. may be used. Can be. These may be used alone or in combination.
- molten silica having a low coefficient of linear expansion is used to reduce stress.
- Fused silica refers to amorphous silica having a specific gravity of 2.3 or less, and also includes amorphous silica made by melting crystalline silica or synthesized from various raw materials.
- the shape and particle diameter of the molten silica are not particularly limited, but about 1 to about spherical molten silica having a spherical molten silica having an average particle diameter of about 5 to about 30 ⁇ m and an average particle diameter of about 0.001 to about 1 ⁇ m.
- the molten silica mixture including about 50% by weight, comprises from about 40% to about 100% by weight of the total filler.
- the maximum particle diameter can be adjusted to any one of about 45 micrometers, about 55 micrometers, and about 75 micrometers, and can be used.
- conductive carbon may be included as a foreign material on the silica surface, but it is also important to select a material containing less polar foreign matter.
- the amount of the inorganic filler used depends on the required physical properties such as formability, low stress, and high temperature strength.
- the inorganic filler may be included in about 70% to about 95% by weight, for example about 80% to about 90% or about 83% to about 97% by weight of the epoxy resin composition. Within this range, flame retardancy, fluidity and reliability of the epoxy resin composition can be ensured.
- the epoxy resin composition for sealing semiconductor elements of the present invention may further include additives such as a curing accelerator, a coupling agent and the like.
- a hardening accelerator is a substance which accelerates reaction of an epoxy resin and a hardening
- a tertiary amine, an organometallic compound, an organophosphorus compound, an imidazole, a boron compound, etc. can be used, for example.
- Tertiary amines include benzyldimethylamine, triethanolamine, triethylenediamine, diethylaminoethanol, tri (dimethylaminomethyl) phenol, 2-2- (dimethylaminomethyl) phenol, 2,4,6-tris (diaminomethyl ) Phenol and tri-2-ethylhexyl acid salt.
- organometallic compound examples include chromium acetylacetonate, zinc acetylacetonate, nickel acetylacetonate, and the like.
- Organophosphorus compounds include tris-4-methoxyphosphine, tetrabutylphosphonium bromide, tetraphenylphosphonium bromide, phenylphosphine, diphenylphosphine, triphenylphosphine, triphenylphosphine triphenylborane, triphenylphosphate And pin-1,4-benzoquinones adducts.
- the imidazoles include 2-phenyl-4methylimidazole, 2-methylimidazole, # 2-phenylimidazole, # 2-aminoimidazole, 2-methyl-1-vinylimidazole, and 2-ethyl-4.
- boron compound examples include tetraphenylphosphonium-tetraphenylborate, triphenylphosphine tetraphenylborate, tetraphenylboron salt, trifluoroborane-n-hexylamine, trifluoroborane monoethylamine, tetrafluoro Roboranetriethylamine, tetrafluoroboraneamine, and the like.
- 1, 5- diazabicyclo [4.3.0] non-5-ene (1, 5- diazabicyclo [4.3.0] non-5-ene: DBN)
- 1, 8- diazabicyclo [5.4. 0] undec-7-ene 1,8-diazabicyclo [5.4.0] undec-7-ene: DBU
- phenol novolak resin salts and the like.
- an organophosphorus compound, a boron compound, an amine type, or an imidazole series hardening accelerator can be used individually or in mixture as said hardening accelerator.
- the curing accelerator may also use an epoxy resin or an adduct made by preliminary reaction with a curing agent.
- the amount of the curing accelerator in the present invention may be about 0.01% to about 2% by weight based on the total weight of the epoxy resin composition, specifically about 0.02% to about 1.5% by weight, more specifically about 0.05% to about It may be about 1% by weight. In the above range, there is an advantage that the curing of the epoxy resin composition is promoted and the degree of curing is also good.
- the epoxy resin composition for semiconductor element sealing may further include a coupling agent.
- the coupling agent may be a silane coupling agent.
- the said silane coupling agent may react between an epoxy resin and an inorganic filler, and what is necessary is just to improve the interface strength of an epoxy resin and an inorganic filler, The kind is not specifically limited.
- Specific examples of the silane coupling agent include epoxysilane, aminosilane, ureidosilane, mercaptosilane, and the like.
- the coupling agents may be used alone or in combination.
- the coupling agent is about 0.01% to about 5% by weight, preferably about 0.05% to about 3% by weight, more preferably about 0.1% to about 2% by weight based on the total weight of the epoxy resin composition. It may be included in the content of. In the above range, the strength of the cured epoxy resin composition is improved.
- the epoxy resin composition of the present invention is selected from the group consisting of higher fatty acids in the range which does not impair the object of the present invention; Higher fatty acid metal salts; And release agents such as ester waxes and carnauba waxes; Stress relieving agents such as modified silicone oil, silicone powder, and silicone resin; Antioxidants such as Tetrakis [methylene-3- (3,5-di-tertbutyl-4-hydroxyphenyl) propionate] methane; And the like may be further added as necessary.
- the above components are uniformly sufficiently mixed at a predetermined ratio using a Henschel mixer or Lodige mixer, and then roll-mill or kneader. After melt kneading with a kneader, cooling and grinding may be performed to obtain a final powder product.
- the epoxy resin composition of the present invention as described above may be used for sealing semiconductor devices, and may be particularly useful for manufacturing thin semiconductor devices.
- the semiconductor element of this invention is sealed by the epoxy resin composition which concerns on this invention mentioned above.
- the semiconductor element of the present invention includes a wiring board; A bump formed on the wiring board; A semiconductor chip mounted on the bumps; And a sealing layer for sealing the semiconductor chip, wherein the sealing layer is formed by the epoxy resin composition according to the present invention.
- FIG. 1 illustrates an embodiment of a semiconductor device according to the present invention.
- the semiconductor device according to the present invention includes a wiring board 10, a bump 30, a semiconductor chip 20, and a sealing layer 40.
- the wiring board 10 is for imparting an electrical signal to a semiconductor chip, and has an insulating material, for example, a thermosetting film such as an epoxy resin or a polyimide, and a heat resistant organic film such as a liquid crystal polyester film or a polyamide film. It may consist of an attached flat plate.
- a circuit pattern (not shown) is formed on the wiring board 10, and the circuit pattern includes a power wire for supplying power, a ground wire, a signal wire for signal transmission, and the like. Each of the wires may be separated from each other by an interlayer insulating layer.
- the wiring board 10 may be a printed circuit board (PCB) in which a circuit pattern is formed by a printing process.
- PCB printed circuit board
- a bump 30 may be formed on the wiring board 10 to stably connect the semiconductor chip 20 to the wiring board 10, and the semiconductor chip 20 may be connected to the wiring board 10 through the bump 30. It is mounted in 10).
- the sealing layer 40 may be formed such that the distance L between the outermost surface of the sealing layer and the semiconductor chip 20 is about 40 ⁇ m to about 300 ⁇ m.
- the distance L between the sealing layer 40 and the semiconductor chip 20 satisfies the above range, there is an advantage in that the entire thickness of the semiconductor device can be formed thin.
- the sealing layer 40 is formed by the epoxy resin composition according to the present invention described above.
- a clear marking part may be obtained by a low power laser marking, and the damage of the semiconductor chip and the generation of soot by the laser may be minimized. Since the epoxy resin composition for semiconductor sealing which concerns on this invention was mentioned above, the specific description is abbreviate
- a marking unit 50 for recording product information may be formed on the surface of the sealing layer 40.
- the marking part 50 may be formed by etching the surface of the sealing layer 40 using a laser, and includes information such as a manufacturer, a product name, a manufacturing number, and the like.
- a low power laser such as a YAG laser may be used as the laser device.
- the marking portion 50 may have a depth d of about 30 ⁇ m or less, preferably about 1 ⁇ m to about 20 ⁇ m. At this time, when the depth of the marking portion satisfies the numerical range, it is possible to minimize the occurrence of damage to the semiconductor chip and soot caused by the laser.
- a low pressure transfer molding method may be most commonly used. However, it can also be molded by an injection molding method or a casting method.
- a semiconductor device of a copper lead frame, an iron lead frame, or a lead frame pre-plated with at least one material selected from the group consisting of palladium with nickel and copper on the lead frame, or an organic laminate frame can be manufactured. Can be.
- Inorganic filler A 9: 1 (weight ratio) mixture of spherical molten silica having an average particle diameter of 20 ⁇ m and spherical molten silica having an average particle diameter of 0.5 ⁇ m was used.
- TPP triphenylphosphine, Hokko Chemical
- the components were weighed according to the composition (unit: parts by weight) of Table 1 below, and then uniformly mixed using a Henschel mixer to prepare a primary composition in powder form. After the melt kneading at 95 °C using a continuous kneader after cooling and pulverizing to prepare an epoxy resin composition for sealing a semiconductor device.
- the visibility and depth of the marking portion were measured according to the following method.
- the yag laser mark used for marking was Iotech's pulsed laser. The measurement results are shown in the following [Table 2].
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- Condensed Matter Physics & Semiconductors (AREA)
- Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
- Epoxy Resins (AREA)
Abstract
Description
본 발명은 반도체 소자 밀봉용 에폭시 수지 조성물 및 이를 이용하여 밀봉된 반도체 소자에 관한 것으로, 보다 상세하게는, 저출력, 낮은 깊이의 레이저 마킹 시에도 충분한 시인성을 확보할 수 있으며, 그을름이 발생하지 않는 반도체 소자 밀봉용 에폭시 수지 조성물 및 이를 이용하여 밀봉된 반도체 소자에 관한 것이다.The present invention relates to an epoxy resin composition for sealing a semiconductor device and a semiconductor device sealed using the same, and more particularly, sufficient visibility can be ensured even when laser marking of low power and low depth, and soot does not occur. An epoxy resin composition for semiconductor device sealing and a semiconductor device sealed using the same.
반도체 소자를 수분이나 기계적 충격 등의 외부 환경으로부터 보호하기 위한 목적으로 에폭시 수지 조성물로 반도체 소자를 밀봉하는 방법이 상업적으로 행해지고 있다. 상기 에폭시 수지 조성물로 이루어진 밀봉재 표면에는 반도체 소자의 제조 정보 확인을 위해 제조회사, 제품명, 제조번호 등이 마킹되어 있다. 종래에는 상기 제품정보 기록을 위해 자외선 경화성 잉크 등과 같은 마킹 잉크를 사용하는 방법이 주로 사용되었다. 그러나 이와 같이 마킹 잉크를 이용하는 방법은 경화 공정 및 세정 공정 등을 수행하여야 하기 때문에 공정 시간이 길고, 비용이 많이 든다는 문제점이 있었다.The method of sealing a semiconductor element with an epoxy resin composition is commercially performed for the purpose of protecting a semiconductor element from external environments, such as moisture or a mechanical shock. The sealing material made of the epoxy resin composition is marked with the manufacturer, product name, manufacturing number, etc. to confirm the manufacturing information of the semiconductor device. Conventionally, a method of using a marking ink such as an ultraviolet curable ink or the like for recording the product information has been mainly used. However, the method using the marking ink as described above has a problem that the process time is long and expensive because the curing process and the cleaning process must be performed.
상기와 같은 문제점을 해결하기 위해 레이저를 이용하여 에폭시 수지 밀봉재 표면을 식각하여 제조 정보를 기록하는 방법이 도입되었다. 레이저 마킹을 이용하는 경우에는 제품 정보에 대한 시인성을 높이기 위해 에폭시 수지 조성물에 착색제로 카본 블랙을 첨가한다. 레이저를 이용한 마킹의 경우, 처리 속도가 빠르고, 마킹이 반영구적이며, 비용이 저렴하다는 장점이 있다. 그러나 박형 반도체 패키지 소자의 경우, 레이저 마킹 시에 발생하는 열이 칩에 영향을 미쳐 불량이 발생하거나, 그을름이 발생한다는 문제점이 발생한다.In order to solve the above problems, a method of recording the manufacturing information by etching the surface of the epoxy resin sealing material using a laser has been introduced. In the case of using laser marking, carbon black is added as a colorant to the epoxy resin composition in order to increase visibility of product information. In the case of marking using a laser, the processing speed is fast, the marking is semi-permanent, and the cost is low. However, in the case of the thin semiconductor package device, heat generated during laser marking affects the chip, causing defects or sooting.
이를 해결하기 위해서 레이저 출력을 낮추고, 마킹 깊이를 낮게 할 필요가 있으나, 착색제로 카본 블랙을 이용한 종래의 에폭시 수지 조성물의 경우, 저출력 마킹 조건에서 충분한 시인성을 확보할 수 없어 레이저의 출력을 낮추는데 한계가 있다. 따라서, 저출력, 낮은 깊이의 레이저 마킹 시에도 충분한 시인성을 확보할 수 있는 새로운 반도체 소자 밀봉용 에폭시 수지 조성물의 개발이 요구되고 있다.In order to solve this problem, it is necessary to lower the laser power and lower the marking depth. However, in the case of the conventional epoxy resin composition using carbon black as a colorant, sufficient visibility cannot be obtained under low power marking conditions, and thus there is a limit to lowering the laser output. have. Therefore, there is a need for the development of a new epoxy resin composition for sealing semiconductor elements that can ensure sufficient visibility even at low power and low depth laser marking.
관련 선행기술이 일본공개특허 제1990-127449호에 개시되어 있다.Related prior art is disclosed in Japanese Patent Laid-Open No. 1990-127449.
본 발명의 목적은 저출력, 낮은 깊이의 레이저 마킹 시에도 충분한 시인성을 확보할 수 있는 반도체 소자 밀봉용 에폭시 수지 조성물을 제공하는 것이다.An object of the present invention is to provide an epoxy resin composition for semiconductor element sealing that can ensure sufficient visibility even at low power and low depth laser marking.
본 발명의 다른 목적은 레이저 마킹 시에 그을름 발생을 최소화할 수 있는 반도체 소자 밀봉용 에폭시 수지 조성물을 제공하는 것이다.Another object of the present invention is to provide an epoxy resin composition for sealing a semiconductor device which can minimize the occurrence of soot during laser marking.
본 발명의 또 다른 목적은 상기한 반도체 소자 밀봉용 에폭시 수지 조성물에 의해 밀봉되어, 저출력의 레이저를 이용하여 낮은 깊이의 마킹부를 형성하여도 충분한 시인성을 확보할 수 있는 반도체 소자를 제공하는 것이다.Still another object of the present invention is to provide a semiconductor device which is sealed by the above-mentioned epoxy resin composition for semiconductor element sealing and can ensure sufficient visibility even when a low depth marking portion is formed using a laser of low power.
일 측면에서, 본 발명은 에폭시 수지, 경화제, TinO2n -1 (이때, n은 4 ~ 6인 정수)을 포함하는 착색제, 및 무기 충진재를 포함하고, 상기 경화제의 총 중량을 경화제 내에 포함된 방향족기의 개수로 나눈 값이 약 70 이상인 반도체 소자 밀봉용 에폭시 수지 조성물을 제공한다.In one aspect, the present invention includes an epoxy resin, a curing agent, a colorant including Ti n O 2n -1 , wherein n is an integer of 4 to 6, and an inorganic filler, and includes the total weight of the curing agent in the curing agent. The epoxy resin composition for sealing semiconductor elements whose value divided by the number of aromatic groups thus obtained is about 70 or more.
이때, 상기 경화제는 하기 [화학식 4]로 표시되는 페놀 노볼락형 페놀 수지, [화학식 5]로 표시되는 자일록형 페놀 수지 및 하기 [화학식 6]으로 표시되는 반복 단위를 포함하는 다관능형 페놀 수지 중 적어도 하나 이상을 포함하는 것일 수 있다.At this time, the curing agent in the polyfunctional phenol resin comprising a phenol novolak-type phenol resin represented by the following [Formula 4], a xylolic phenol resin represented by [Formula 5] and a repeating unit represented by the following [Formula 6] It may include at least one.
[화학식 4][Formula 4]
상기 [화학식 4]에서 d는 1 내지 7임.In [Formula 4] d is 1 to 7.
[화학식 5][Formula 5]
상기 [화학식 5]에서 e의 평균치는 0 내지 7임.The average value of e in [Formula 5] is 0 to 7.
[화학식 6][Formula 6]
상기 [화학식 6]에서 f의 평균치는 1 내지 7임.The average value of f in [Formula 6] is 1 to 7.
한편, 상기 착색제에 포함되는 TinO2n - 1는 상기 에폭시 수지 조성물 총 중량을 기준으로 약 0.5중량% 내지 약 5중량%로 포함될 수 있으며, 바람직하게는, Ti4O7일 수 있다. On the other hand, Ti n O 2n - 1 included in the colorant may be included in about 0.5% by weight to about 5% by weight based on the total weight of the epoxy resin composition, preferably, may be Ti 4 O 7 .
필요에 따라, 상기 착색제는 카본 블랙을 더 포함할 수 있으며, 이때, 상기 카본 블랙은 상기 에폭시 수지 조성물 총 중량을 기준으로 약 0.2중량% 이하, 바람직하게는 약 0.001 중량% 내지 약 0.2 중량%로 포함되는 것이 바람직하다.If necessary, the colorant may further include carbon black, wherein the carbon black is about 0.2 wt% or less, preferably about 0.001 wt% to about 0.2 wt%, based on the total weight of the epoxy resin composition. It is preferred to be included.
구체적으로는, 상기 본 발명에 따른 에폭시 수지 조성물은 에폭시 수지 약 0.1중량% 내지 약 15중량%, 경화제 약 0.1중량% 내지 약 13중량%, 무기 충전제 약 70중량% 내지 약 95중량% 및 착색제 약 0.5중량% 내지 약 5중량%를 포함할 수 있다. Specifically, the epoxy resin composition according to the present invention comprises about 0.1% to about 15% by weight of epoxy resin, about 0.1% to about 13% by weight of curing agent, about 70% to about 95% by weight of inorganic filler, and about colorant 0.5 weight percent to about 5 weight percent.
다른 측면에서 본 발명은 상기한 에폭시 수지 조성물로 밀봉된 반도체 소자를 제공한다.In another aspect, the present invention provides a semiconductor device sealed with the epoxy resin composition described above.
구체적으로, 상기 반도체 소자는 배선 기판; 상기 배선 기판 상에 형성된 범프; 상기 범프 상에 실장된 반도체 칩; 및 상기 반도체칩을 밀봉하는 밀봉층을 포함하며, 상기 밀봉층은 상기한 본 발명에 따른 에폭시 수지 조성물로 형성된다. Specifically, the semiconductor device comprises a wiring board; A bump formed on the wiring board; A semiconductor chip mounted on the bumps; And a sealing layer sealing the semiconductor chip, wherein the sealing layer is formed of the epoxy resin composition according to the present invention.
상기 밀봉층의 표면에는 제품 정보를 기록한 마킹부가 형성될 수 있으며, 상기 마킹부는 그 깊이가 약 30㎛ 이하, 바람직하게는, 약 1㎛ 내지 약 20㎛일 수 있다.A marking part for recording product information may be formed on a surface of the sealing layer, and the marking part may have a depth of about 30 μm or less, preferably about 1 μm to about 20 μm.
또한, 상기 밀봉층의 최외각 표면과 반도체 칩 사이의 거리가 약 40㎛ 내지 약 300㎛ 정도일 수 있다.In addition, a distance between the outermost surface of the sealing layer and the semiconductor chip may be about 40 μm to about 300 μm.
본 발명에 따른 에폭시 수지 조성물을 이용하여 반도체 소자의 밀봉층을 제조하는 경우, 낮은 출력의 레이저를 사용하여 마킹부의 깊이를 얕게 형성하여도 충분한 시인성을 확보할 수 있다. 이로 인해 레이저 마킹 시에 레이저 열에 의해 반도체 칩이 손상되거나 그을름이 발생하는 것을 방지할 수 있으며, 두께가 얇은 박형의 반도체 소자에 유용하게 적용될 수 있다. When manufacturing the sealing layer of a semiconductor element using the epoxy resin composition which concerns on this invention, sufficient visibility can be ensured even if the depth of a marking part is formed shallow using the laser of low output. As a result, the semiconductor chip may be prevented from being damaged or burned out by laser heat during laser marking, and may be usefully applied to a thin semiconductor device having a thin thickness.
또한, 본 발명의 에폭시 수지 조성물의 경우, 전도성을 갖는 카본 블랙을 사용하지 않거나 사용량을 최소화할 수 있기 때문에, 수지의 전기 절연성을 향상시키는 효과도 얻을 수 있다. In addition, in the epoxy resin composition of the present invention, since carbon black having conductivity is not used or the amount of use thereof can be minimized, the effect of improving the electrical insulation of the resin can also be obtained.
도 1은 본 발명의 일 실시예에 따른 반도체 소자의 단면도이다.1 is a cross-sectional view of a semiconductor device in accordance with an embodiment of the present invention.
이하, 도면을 참조하여 본 발명을 보다 자세히 설명한다. 다만, 하기 도면은 본 발명에 대한 이해를 돕기 위해 제공되는 것일 뿐, 본 발명이 하기 도면에 의해 한정되는 것은 아니다. 또한, 도면에 개시된 형상, 크기, 비율, 각도, 개수 등은 예시적인 것이므로 본 발명이 도시된 사항에 한정되는 것은 아니다. 명세서 전체에 걸쳐 동일 참조 부호는 동일 구성 요소를 지칭한다. 본 발명을 설명함에 있어서, 관련된 공지 기술에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우 그 상세한 설명은 생략한다. Hereinafter, the present invention will be described in more detail with reference to the drawings. However, the following drawings are provided only to assist in understanding the present invention, and the present invention is not limited by the following drawings. In addition, the shapes, sizes, ratios, angles, numbers, etc. disclosed in the drawings are exemplary, and thus the present invention is not limited thereto. Like reference numerals refer to like elements throughout. In describing the present invention, when it is determined that the detailed description of the related known technology may unnecessarily obscure the subject matter of the present invention, the detailed description thereof will be omitted.
본 명세서 상에서 언급한 “포함한다”, “갖는다”, “이루어진다” 등이 사용되는 경우 “~만”이 사용되지 않는 이상 다른 부분이 추가될 수 있다. 구성 요소를 단수로 표현한 경우에 특별히 명시적인 기재 사항이 없는 한 복수를 포함하는 경우를 포함한다.When "include", "have", "consist", or the like mentioned in the present specification, other parts may be added unless "only" is used. In the case where the component is expressed in the singular, the plural includes the plural unless specifically stated otherwise.
구성 요소를 해석함에 있어서, 별도의 명시적 기재가 없더라도 오차 범위를 포함하는 것으로 해석한다.In interpreting a component, it is interpreted to include an error range even if there is no separate description.
“~상에”, “~상부에”, “~하부에”, “~옆에” 등으로 두 부분의 위치 관계가 설명되는 경우, “바로” 또는 “직접”이 사용되지 않는 이상 두 부분 사이에 하나 이상의 다른 부분이 위치할 수 있다.If the positional relationship of two parts is described as “on”, “upper”, “below” or “beside”, etc., between the two parts unless “right” or “direct” is used One or more other parts may be located in the.
“상부”, “상면”, “하부”, “하면” 등과 같은 위치 관계는 도면을 기준으로 기재된 것일 뿐, 절대적인 위치 관계를 나타내는 것은 아니다. 즉, 관찰하는 위치에 따라, “상부”와 “하부” 또는 “상면”과 “하면”의 위치가 서로 변경될 수 있다. Positional relationships such as "upper", "top", "lower", "lower" and the like are described with reference to the drawings and do not represent absolute positional relationships. That is, depending on the viewing position, the position of the "top" and "bottom" or "top" and "bottom" may be changed.
제1, 제2 등이 다양한 구성요소들을 서술하기 위해서 사용되나, 이들 구성요소들은 이들 용어에 의해 제한되지 않는다. 이들 용어들은 단지 하나의 구성요소를 다른 구성요소와 구별하기 위하여 사용하는 것이다. 따라서, 이하에서 언급되는 제1 구성요소는 본 발명의 기술적 사상 내에서 제2 구성요소일 수도 있다.The first, second, etc. are used to describe various components, but these components are not limited by these terms. These terms are only used to distinguish one component from another. Therefore, the first component mentioned below may be a second component within the technical spirit of the present invention.
또한, 본 명세서에 있어서, 범위를 나타내는 「X 내지 Y」는 「X 이상 Y 이하」를 의미한다. In addition, in this specification, "X-Y" which shows a range means "X or more and Y or less."
먼저, 본 발명에 따른 에폭시 수지 조성물에 대해서 설명한다.First, the epoxy resin composition which concerns on this invention is demonstrated.
본 발명의 반도체 소자 밀봉용 에폭시 수지 조성물은 에폭시 수지, 경화제, 착색제 및 무기 충진제를 포함한다. The epoxy resin composition for semiconductor element sealing of this invention contains an epoxy resin, a hardening | curing agent, a coloring agent, and an inorganic filler.
에폭시 수지Epoxy resin
본 발명에서 사용되는 에폭시 수지로는, 반도체 소자 밀봉용으로 일반적으로 사용되는 에폭시 수지들이 사용될 수 있으며, 특별히 제한되지 않는다. 구체적으로 분자 중에 2개 이상의 에폭시기를 함유하는 에폭시 화합물을 사용할 수 있다. 이와 같은 에폭시 수지로는 페놀 또는 알킬 페놀류와 히드록시벤즈알데히드와의 축합물을 에폭시화함으로써 얻어지는 에폭시 수지, 페놀노볼락형 에폭시 수지, 크레졸노볼락형 에폭시 수지, 다관능형 에폭시 수지, 나프톨노볼락형 에폭시 수지, 비스페놀A/비스페놀F/비스페놀AD의 노볼락형 에폭시 수지, 비스페놀A/비스페놀F/비스페놀AD의 글리시딜에테르, 비스히드록시비페닐계 에폭시 수지, 디시클로펜타디엔계 에폭시 수지 등을 들 수 있다. 보다 구체적으로는, 상기 에폭시 수지는 크레졸노볼락형 에폭시 수지, 다관능형 에폭시 수지, 페놀아랄킬형 에폭시 수지 및 바이페닐형 에폭시 수지 중 하나 이상을 포함할 수 있다.As the epoxy resin used in the present invention, epoxy resins generally used for sealing semiconductor devices may be used, and are not particularly limited. Specifically, an epoxy compound containing two or more epoxy groups in the molecule can be used. Such epoxy resins include epoxy resins obtained by epoxidizing condensates of phenol or alkyl phenols with hydroxybenzaldehyde, phenol novolak type epoxy resins, cresol novolak type epoxy resins, polyfunctional type epoxy resins, naphthol novolak type epoxys, etc. Resins, novolac epoxy resins of bisphenol A / bisphenol F / bisphenol AD, glycidyl ethers of bisphenol A / bisphenol F / bisphenol AD, bishydroxybiphenyl epoxy resins, dicyclopentadiene epoxy resins, and the like. Can be. More specifically, the epoxy resin may include at least one of a cresol novolac epoxy resin, a polyfunctional epoxy resin, a phenol aralkyl type epoxy resin and a biphenyl type epoxy resin.
상기 다관능형 에폭시 수지는, 예를 들면, 하기 화학식 1로 표시되는 에폭시 수지일 수 있다.The multifunctional epoxy resin may be, for example, an epoxy resin represented by the following Chemical Formula 1.
[화학식 1][Formula 1]
상기 [화학식 1]에서 R1, R2, R3, R4 및 R5는 각각 독립적으로 수소 원자 또는 탄소수 1~4의 알킬기이고, R6 및 R7은 각각 독립적으로 수소 원자, 메틸기 또는 에틸기이고, a는 O 내지 6의 정수이다. 바람직하게는, 상기 R1, R2, R3, R4 및 R5는 각각 독립적으로 수소, 메틸기, 에틸기, 프로필기, 이소프로필기, n-부틸기, 이소부틸기, tert-부틸기, 펜틸기 또는 헥실기이며, R6 및 R7은 수소일 수 있으나, 반드시 이에 제한되는 것은 아니다. In Formula 1, R1, R2, R3, R4, and R5 are each independently a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, R6 and R7 are each independently a hydrogen atom, a methyl group, or an ethyl group, and a is 0 to 6 Is an integer. Preferably, R1, R2, R3, R4 and R5 are each independently hydrogen, methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, isobutyl group, tert-butyl group, pentyl group or hexyl group R6 and R7 may be hydrogen, but are not necessarily limited thereto.
상기 [화학식 1]의 다관능형 에폭시 수지는 패키지의 변형을 작게 할 수 있고, 속경화성, 잠재성 및 보존성이 우수할 뿐만 아니라, 경화물 강도 및 접착성도 우수한 장점이 있다.The polyfunctional epoxy resin of the above [Formula 1] can reduce the deformation of the package, and has excellent advantages in fast curing, latentness and preservation, as well as excellent cured strength and adhesiveness.
보다 구체적으로 상기 다관능형 에폭시 수지 조성물은 트리페놀메탄형 에폭시 수지, 트리페놀프로판형 에폭시 수지 등과 같은 트리페놀알칸형 에폭시 수지일 수 있다.More specifically, the multifunctional epoxy resin composition may be a triphenol alkane type epoxy resin such as a triphenol methane type epoxy resin, a triphenol propane type epoxy resin, or the like.
상기 페놀아랄킬형 에폭시 수지는, 예를 들면, 하기 화학식 2로 표시되는 바이페닐(biphenyl) 유도체를 포함하는 노볼락 구조의 페놀아랄킬형 에폭시 수지일 수 있다. The phenol aralkyl type epoxy resin may be, for example, a phenol aralkyl type epoxy resin having a novolak structure including a biphenyl derivative represented by the following Chemical Formula 2.
[화학식 2][Formula 2]
상기 [화학식 2]에서, b의 평균치는 1 내지 7이다.In [Formula 2], the average value of b is 1 to 7.
상기 [화학식 2]의 페놀아랄킬형 에폭시 수지는 페놀 골격을 바탕으로 하면서 중간에 바이페닐을 가지고 있는 구조를 형성하여 흡습성, 인성, 내산화성 및 내크랙성이 우수하며, 가교 밀도가 낮아서 고온에서 연소 시 탄소층(char)을 형성하면서 그 자체로 어느 정도 수준의 난연성을 확보할 수 있는 장점이 있다.The phenol aralkyl type epoxy resin of [Formula 2] forms a structure having a biphenyl in the middle based on a phenol skeleton, and thus has excellent hygroscopicity, toughness, oxidative resistance and crack resistance, and has a low crosslinking density to burn at high temperatures. While forming a carbon layer (char) has the advantage that it can secure a certain level of flame resistance in itself.
상기 바이페닐형 에폭시 수지는, 예를 들면, 하기 화학식 3로 표시되는 바이페닐형 에폭시 수지일 수 있다.The biphenyl type epoxy resin may be, for example, a biphenyl type epoxy resin represented by Formula 3 below.
[화학식 3][Formula 3]
상기 [화학식 3]에서, R8, R9, R10, R11, R12, R13, R14 및 R15는 각각 독립적으로 탄소수 1~4의 알킬기이며, c의 평균값은 0 내지 7이다.In [Formula 3], R8, R9, R10, R11, R12, R13, R14 and R15 are each independently an alkyl group having 1 to 4 carbon atoms, the average value of c is 0 to 7.
상기 [화학식 3]의 바이페닐형 에폭시 수지는 수지 조성물의 유동성 및 신뢰성 강화 측면에서 바람직하다.The biphenyl type epoxy resin of the above [Formula 3] is preferable from the viewpoint of fluidity and reliability strengthening of the resin composition.
이들 에폭시 수지는 단독 혹은 병용하여 사용될 수 있으며, 에폭시 수지와 경화제, 경화 촉진제, 이형제, 커플링제, 및 응력완화제 등의 기타 성분을 멜트 마스터배치(melt master batch)와 같은 방법으로 선반응시켜 만든 부가 화합물 형태로 사용할 수도 있다. 한편, 내습 신뢰성 향상을 위해 상기 에폭시 수지는 에폭시 수지 중에 함유된 염소 이온(ion), 나트륨 이온(sodium ion), 및 그 밖의 이온성 불순물이 낮은 것을 사용하는 것이 바람직하다.These epoxy resins may be used alone or in combination, and are prepared by pre-reacting an epoxy resin with other components such as a curing agent, a curing accelerator, a releasing agent, a coupling agent, and a stress relaxation agent in a manner such as a melt master batch. It can also be used in the form of a compound. On the other hand, in order to improve the moisture resistance reliability, it is preferable to use the epoxy resin that is low in chlorine ions, sodium ions, and other ionic impurities contained in the epoxy resin.
상기 에폭시 수지는 반도체 소자 밀봉용 에폭시 수지 조성물 중 약 0.1중량% 내지 약 15중량%, 구체적으로는 약 0.1중량% 내지 약 12중량%, 더욱 구체적으로 약 3중량% 내지 약 12중량%의 함량으로 포함될 수 있다. 에폭시 수지의 함량이 상기 범위를 만족할 경우, 경화 후 에폭시 수지 조성물의 접착력 및 강도를 보다 우수하게 구현할 수 있다.The epoxy resin is in an amount of about 0.1% to about 15% by weight, specifically about 0.1% to about 12% by weight, more specifically about 3% to about 12% by weight of the epoxy resin composition for sealing a semiconductor device. May be included. When the content of the epoxy resin satisfies the above range, it is possible to better implement the adhesive strength and strength of the epoxy resin composition after curing.
경화제Hardener
본 발명에 있어서, 상기 경화제로는, 경화제의 총 중량을 경화제 내에 포함된 방향족기의 개수로 나눈 값이 약 70 이상, 바람직하게는, 약 80 내지 약 110인 것을 사용한다. 본 발명자들의 연구 결과에 따르면, 경화제 총 중량을 경화제 내에 포함된 방향족 기의 개수로 나눈 값이 약 70 이상인 경우에는 레이저 마킹 시에 그을름 발생이 현저하게 감소하는 것으로 나타났다. 한편, 상기 경화제는 경화제의 총 중량을 경화제 내에 포함된 방향족기의 개수로 나눈 값이 70 이상인 것이면 되고, 그 종류는 특별히 한정되지 않는다. 예를 들면, 상기 경화제로는 반도체 소자 밀봉용으로 일반적으로 사용되는 경화제들이 제한없이 사용될 수 있으며, 바람직하게는 2개 이상의 반응기를 가진 경화제가 사용될 수 있다. 구체적으로는, 상기 경화제로는, 페놀노볼락형 페놀수지, 자일록(xylok)형 페놀수지, 크레졸 노볼락형 페놀수지, 나프톨형 페놀수지, 테르펜형 페놀수지, 다관능형 페놀수지, 디시클로펜타디엔계 페놀수지, 비스페놀 A와 레졸로부터 합성된 노볼락형 페놀수지, 트리스(하이드록시페닐)메탄, 디하이드록시바이페닐을 포함하는 다가 페놀 화합물, 무수 말레인산 및 무수 프탈산을 포함하는 산무수물, 메타페닐렌디아민, 디아미노디페닐메탄, 디아미노디페닐설폰 등의 방향족 아민 등이 사용될 수 있으나, 이에 한정되는 것은 아니다. In the present invention, as the curing agent, a value obtained by dividing the total weight of the curing agent by the number of aromatic groups contained in the curing agent is about 70 or more, preferably about 80 to about 110. According to the research results of the present inventors, when the total weight of the curing agent divided by the number of aromatic groups contained in the curing agent is about 70 or more, the generation of soot is markedly reduced during laser marking. In addition, what is necessary is just the value which divided the total weight of a hardening | curing agent by the number of the aromatic groups contained in a hardening | curing agent is 70 or more, and the kind is not specifically limited. For example, as the curing agent, curing agents generally used for sealing semiconductor devices may be used without limitation, and preferably, curing agents having two or more reactors may be used. Specifically, as the curing agent, a phenol novolak phenol resin, a xylok phenol resin, a cresol novolak phenol resin, a naphthol phenol resin, a terpene phenol resin, a polyfunctional phenol resin, and a dicyclopenta Diene-based phenolic resins, novolac-type phenolic resins synthesized from bisphenol A and resol, polyhydric phenol compounds including tris (hydroxyphenyl) methane, dihydroxybiphenyl, acid anhydrides containing maleic anhydride and phthalic anhydride, meta Aromatic amines, such as phenylenediamine, diaminodiphenylmethane, and diaminodiphenylsulfone, may be used, but are not limited thereto.
바람직하게는, 상기 경화제로는 하기 [화학식 4]로 표시되는 페놀 노볼락형 페놀 수지, [화학식 5]로 표시되는 자일록형 페놀 수지 및 하기 [화학식 6]으로 표시되는 반복 단위를 포함하는 다관능형 페놀 수지를 단독 또는 혼합하여 사용할 수 있다. 다만, 경화제로 2종 이상의 페놀 수지를 혼합하여 사용할 경우, 페놀 수지 혼합물 전체 중량을 페놀 수지 혼합물 내에 포함된 방향족기의 개수로 나눈 값이 약 70이상, 구체적으로는 약 80 내지 약 110을 만족하여야 한다. Preferably, as the curing agent, a polyfunctional type comprising a phenol novolak-type phenol resin represented by the following [Formula 4], a xylolic phenol resin represented by the Formula [5], and a repeating unit represented by the following [Formula 6] Phenolic resin can be used individually or in mixture. However, when two or more phenol resins are mixed and used as a curing agent, the total weight of the phenol resin mixture divided by the number of aromatic groups included in the phenol resin mixture should be about 70 or more, specifically about 80 to about 110. do.
[화학식 4][Formula 4]
상기 [화학식 4]에서 d는 1 내지 7이다.In [Formula 4] d is 1 to 7.
[화학식 5][Formula 5]
상기 [화학식 5]에서 e의 평균치는 0 내지 7이다.The average value of e in [Formula 5] is 0 to 7.
[화학식 6][Formula 6]
상기 [화학식 6]에서 f의 평균치는 1 내지 7이다. The average value of f in [Formula 6] is 1 to 7.
이들 경화제는 단독 혹은 병용하여 사용될 수 있으며, 경화제에 에폭시 수지, 경화 촉진제, 이형제, 커플링제, 및 응력완화제 등의 기타 성분을 멜트 마스터 배치와 같은 방법으로 선반응시켜 만든 부가 화합물로도 사용할 수 있다.These curing agents may be used alone or in combination, and may also be used as an addition compound made by pre-reacting other components such as an epoxy resin, a curing accelerator, a releasing agent, a coupling agent, and a stress relaxation agent in the same manner as in a melt master batch. .
상기 경화제는 반도체 소자 밀봉용 에폭시 수지 조성물 중 약 0.1 내지 약 13 중량%, 바람직하게는 약 0.1 내지 약 10 중량%, 더욱 바람직하게는 약 0.1 내지 약 8 중량% 의 함량으로 포함될 수 있다. 경화제의 함량이 상기의 범위를 만족할 경우, 에폭시 수지 조성물의 경화도 및 경화물의 강도가 우수하다.The curing agent may be included in an amount of about 0.1 to about 13% by weight, preferably about 0.1 to about 10% by weight, more preferably about 0.1 to about 8% by weight of the epoxy resin composition for sealing a semiconductor device. When the content of the curing agent satisfies the above range, the curing degree of the epoxy resin composition and the strength of the cured product are excellent.
상기 에폭시 수지와 경화제와의 배합비는 패키지에서의 기계적 성질 및 내습 신뢰성의 요구에 따라 조절될 수 있다. 예를 들면, 경화제에 대한 에폭시 수지의 화학 당량비가 약 0.95 내지 약 3정도일 수 있으며, 구체적으로는, 약 1 내지 약 2 정도, 더욱 구체적으로는 약 1 내지 약 1.75 정도일 수 있다. 에폭시 수지와 경화제의 배합비가 상기의 범위를 만족할 경우, 에폭시 수지 조성물 경화 후에 우수한 강도를 구현할 수 있다.The blending ratio of the epoxy resin and the curing agent may be adjusted according to the requirements of mechanical properties and moisture resistance reliability in the package. For example, the chemical equivalent ratio of the epoxy resin to the curing agent may be about 0.95 to about 3, specifically about 1 to about 2, more specifically about 1 to about 1.75. When the compounding ratio of the epoxy resin and the curing agent satisfies the above range, it is possible to implement excellent strength after curing the epoxy resin composition.
착색제coloring agent
착색제는 반도체 소자 밀봉재의 레이저 마킹 시에 시인성을 확보하기 위한 것이다. 본 발명에서, 상기 착색제는 TinO2n -1 (이때, n은 4 ~ 6인 정수)을 포함한다. A coloring agent is for ensuring visibility at the time of laser marking of a semiconductor element sealing material. In the present invention, the colorant includes Ti n O 2n −1 , where n is an integer of 4 to 6.
종래에는 착색제로 카본 블랙을 주로 사용하여 왔으나, 상기한 바와 같이 카본 블랙을 착색제로 사용할 경우, 마킹부의 선명성을 확보하기 위해서 레이저의 출력이 높아야 하고, 이로 인해 레이저에 의해 식각되는 마킹부의 깊이도 40㎛ 수준으로 깊게 형성되었다. 그러나 최근 반도체 소자의 경박단소 경향에 따라 밀봉재의 두께가 점점 얇아지는 추세이기 때문에, 고출력의 레이저를 이용하여 마킹부를 깊게 형성할 경우, 레이저의 열에 의해 반도체 칩이 손상되기 쉽다는 문제점이 있었다. 그러나 본 발명과 같이, 착색제로 TinO2n -1 (이때, n은 4 ~ 6인 정수)를 사용할 경우, 저출력의 레이저로 얕은 마킹부를 형성하여도 충분한 시인성을 확보할 수 있다. 구체적으로는, 본 발명의 에폭시 수지 조성물을 밀봉재로 사용할 경우, 마킹부의 두께가 30㎛ 이하, 바람직하게는 1㎛ 내지 20㎛ 수준인 경우에도 선명한 시인성을 얻을 수 있다. Conventionally, carbon black has been mainly used as a colorant. However, when carbon black is used as a colorant as described above, the output of the laser must be high in order to secure the sharpness of the marking part, and thus the depth of the marking part etched by the laser is 40. It was formed deep to the micrometer level. However, in recent years, since the thickness of the sealing material becomes thinner and thinner according to the tendency of light and small size of the semiconductor device, when the marking part is deeply formed by using a high power laser, there is a problem that the semiconductor chip is easily damaged by the heat of the laser. However, as in the present invention, when Ti n O 2n −1 (where n is an integer of 4 to 6) is used as the colorant, sufficient visibility can be ensured even if a shallow marking portion is formed by a laser of low power. Specifically, when the epoxy resin composition of the present invention is used as a sealing material, clear visibility can be obtained even when the thickness of the marking portion is 30 µm or less, preferably 1 µm to 20 µm.
구체적으로, 상기 TinO2n - 1는 Ti4O7, Ti5O9, Ti6O11 또는 이들의 조합일 수 있으며, 이 중에서도 Ti4O7가 특히 바람직하다.Specifically, Ti n O 2n - 1 is Ti 4 O 7 , Ti 5 O 9 , Ti 6 O 11 Or combinations thereof, of which Ti 4 O 7 is particularly preferred.
상기 TinO2n - 1는 에폭시 수지 조성물 중 약 0.5중량% 내지 약 5중량%로 포함될 수 있다. 상기 범위에서 수지 조성물의 물성 저하 없이 선명한 마킹부를 형성할 수 있으며, 레이저 마킹 시에 그을름 발생도 효과적으로 억제할 수 있다. The Ti n O 2n - 1 may be included in about 0.5% to about 5% by weight of the epoxy resin composition. In the above range, a clear marking portion can be formed without deteriorating the physical properties of the resin composition, and the generation of soot can be effectively suppressed during laser marking.
한편, 상기 착색제는 TinO2n -1과 함께 카본 블랙을 혼합하여 사용할 수도 있다. 이때, 상기 카본 블랙은 에폭시 수지 조성물 중 약 0.2중량% 이하, 바람직하게는 약 0.001중량% 내지 약 0.2중량% 정도로 포함될 수 있다. 종래에는 반도체 소자 밀봉용 에폭시 수지 조성물에 착색제인 카본 블랙이 0.3중량% 이상으로 포함되는 것이 일반적이었다. 그러나, 카본 블랙은 전도성을 띄기 때문에 카본 블랙의 함유량이 많아지면 밀봉재의 절연성이 떨어진다는 문제점이 있다. 이에 비해 본 발명은 TinO2n-1을 착색제로 사용하기 때문에 카본 블랙의 함유량을 줄일 수 있고, 그로 인해 밀봉층의 전기 절연성을 보다 향상시킬 수 있다. On the other hand, the colorant may be used by mixing carbon black with Ti n O 2n -1 . In this case, the carbon black may be included in an epoxy resin composition of about 0.2% by weight or less, preferably about 0.001% by weight to about 0.2% by weight. Conventionally, it was common that carbon black which is a coloring agent is contained in 0.3 weight% or more in the epoxy resin composition for semiconductor element sealing. However, since carbon black is conductive, when the carbon black content increases, insulation of the sealing material is inferior. In contrast, the present invention uses Ti n O 2n-1 as the colorant, so that the content of carbon black can be reduced, whereby the electrical insulation of the sealing layer can be further improved.
상기 착색제는 반도체 소자 밀봉용 에폭시 수지 조성물 중 약 0.5중량% 내지 약 5중량%, 바람직하게는 약 1중량 내지 약 5중량%의 함량으로 포함될 수 있다.The colorant may be included in an amount of about 0.5 wt% to about 5 wt%, preferably about 1 wt% to about 5 wt%, in the epoxy resin composition for sealing a semiconductor device.
무기충전제Inorganic filler
상기 무기 충전제는 에폭시 수지 조성물의 기계적 물성 및 저응력화를 향상시키기 위한 것이다. 상기 무기 충전제로는, 반도체 밀봉재에 사용되는 일반적인 무기 충전제들이 제한없이 사용될 수 있으며, 특별히 한정되지 않는다. 예를 들면, 상기 무기 충전제로는 용융실리카, 결정성실리카, 탄산칼슘, 탄산마그네슘, 알루미나, 마그네시아, 클레이(clay), 탈크(talc), 규산칼슘, 산화티탄, 산화안티몬, 유리섬유 등이 사용될 수 있다. 이들은 단독 또는 혼합하여 사용될 수 있다. The inorganic filler is for improving the mechanical properties and low stress of the epoxy resin composition. As the inorganic filler, general inorganic fillers used in semiconductor sealing materials can be used without limitation, and are not particularly limited. For example, as the inorganic filler, fused silica, crystalline silica, calcium carbonate, magnesium carbonate, alumina, magnesia, clay, talc, calcium silicate, titanium oxide, antimony oxide, glass fiber, etc. may be used. Can be. These may be used alone or in combination.
바람직하게는 저응력화를 위해서 선팽창계수가 낮은 용융실리카를 사용한다. 용융실리카는 진비중이 2.3 이하인 비결정성 실리카를 의미하는 것으로 결정성 실리카를 용융하여 만들거나 다양한 원료로부터 합성한 비결정성 실리카도 포함된다. 용융실리카의 형상 및 입경은 특별히 한정되지는 않지만, 평균 입경 약 5 내지 약 30㎛의 구상용융실리카를 약 50 내지 약 99중량%, 평균입경 약 0.001 내지 약 1㎛의 구상 용융실리카를 약 1 내지 약 50중량%를 포함한 용융실리카 혼합물을 전체 충전제에 대하여 약 40 내지 약 100중량%가 되도록 포함하는 것이 좋다. 또한, 용도에 맞춰 그 최대 입경을 약 45㎛, 약 55㎛, 및 약 75㎛ 중 어느 하나로 조정해서 사용할 수가 있다. 상기 구상 용융실리카에는 도전성의 카본이 실리카 표면에 이물질로서 포함되는 경우가 있으나 극성 이물질의 혼입이 적은 물질을 선택하는 것도 중요하다.Preferably, molten silica having a low coefficient of linear expansion is used to reduce stress. Fused silica refers to amorphous silica having a specific gravity of 2.3 or less, and also includes amorphous silica made by melting crystalline silica or synthesized from various raw materials. The shape and particle diameter of the molten silica are not particularly limited, but about 1 to about spherical molten silica having a spherical molten silica having an average particle diameter of about 5 to about 30 µm and an average particle diameter of about 0.001 to about 1 µm. Preferably, the molten silica mixture, including about 50% by weight, comprises from about 40% to about 100% by weight of the total filler. Moreover, according to a use, the maximum particle diameter can be adjusted to any one of about 45 micrometers, about 55 micrometers, and about 75 micrometers, and can be used. In the spherical molten silica, conductive carbon may be included as a foreign material on the silica surface, but it is also important to select a material containing less polar foreign matter.
무기 충전제의 사용량은 성형성, 저응력성, 및 고온강도 등의 요구 물성에 따라 다르다. 구체예에서는 상기 무기 충전제는 에폭시 수지 조성물 중 약 70중량% 내지 약 95중량%, 예를 들면 약 80중량% 내지 약 90중량% 또는 약 83중량% 내지 약 97중량%로 포함될 수 있다. 상기 범위에서, 에폭시 수지 조성물의 난연성, 유동성 및 신뢰성을 확보할 수 있다.The amount of the inorganic filler used depends on the required physical properties such as formability, low stress, and high temperature strength. In embodiments, the inorganic filler may be included in about 70% to about 95% by weight, for example about 80% to about 90% or about 83% to about 97% by weight of the epoxy resin composition. Within this range, flame retardancy, fluidity and reliability of the epoxy resin composition can be ensured.
한편, 본 발명의 반도체 소자 밀봉용 에폭시 수지 조성물은, 필요에 따라, 경화촉진제, 커플링제 등과 같은 첨가제를 더 포함할 수 있다.On the other hand, the epoxy resin composition for sealing semiconductor elements of the present invention, if necessary, may further include additives such as a curing accelerator, a coupling agent and the like.
경화 촉진제Curing accelerator
경화 촉진제는 에폭시 수지와 경화제의 반응을 촉진하는 물질이다. 상기 경화 촉진제로는, 예를 들면, 3급 아민, 유기금속화합물, 유기인화합물, 이미다졸, 및 붕소화합물 등이 사용 가능하다. 3급 아민에는 벤질디메틸아민, 트리에탄올아민, 트리에틸렌디아민, 디에틸아미노에탄올, 트리(디메틸아미노메틸)페놀, 2-2-(디메틸아미노메틸)페놀, 2,4,6-트리스(디아미노메틸)페놀과 트리-2-에틸헥실산염 등이 있다. A hardening accelerator is a substance which accelerates reaction of an epoxy resin and a hardening | curing agent. As said hardening accelerator, a tertiary amine, an organometallic compound, an organophosphorus compound, an imidazole, a boron compound, etc. can be used, for example. Tertiary amines include benzyldimethylamine, triethanolamine, triethylenediamine, diethylaminoethanol, tri (dimethylaminomethyl) phenol, 2-2- (dimethylaminomethyl) phenol, 2,4,6-tris (diaminomethyl ) Phenol and tri-2-ethylhexyl acid salt.
상기 유기 금속화합물의 구체적인 예로는, 크로뮴아세틸아세토네이트, 징크아세틸아세토네이트, 니켈아세틸아세토네이트 등이 있다. 유기인화합물에는 트리스-4-메톡시포스핀, 테트라부틸포스포늄브로마이드, 테트라페닐포스포늄브로마이드, 페닐포스핀, 디페닐포스핀, 트리페닐포스핀, 트리페닐포스핀트리페닐보란, 트리페닐포스핀-1,4-벤조퀴논 부가물 등이 있다. 이미다졸류에는 2-페닐-4메틸이미다졸, 2-메틸이미다졸, 2-페닐이미다졸, 2-아미노이미다졸, 2-메틸-1-비닐이미다졸, 2-에틸-4-메틸이미다졸, 2-헵타데실이미다졸 등을 들 수 있으나, 이에 한정되는 것은 아니다. 상기 붕소화합물의 구체적인 예로는, 테트라페닐포스포늄-테트라페닐보레이트, 트리페닐포스핀 테트라페닐보레이트, 테트라페닐보론염, 트리플루오로보란-n-헥실아민, 트리플루오로보란모노에틸아민, 테트라플루오로보란트리에틸아민, 테트라플루오로보란아민 등이 있다. 이외에도 1,5-디아자바이시클로[4.3.0]논-5-엔(1,5-diazabicyclo[4.3.0]non-5-ene:DBN), 1,8-디아자바이시클로[5.4.0]운덱-7-엔(1,8-diazabicyclo[5.4.0]undec-7-ene: DBU) 및 페놀노볼락 수지염 등을 들 수 있으나, 이에 한정되는 것은 아니다.Specific examples of the organometallic compound include chromium acetylacetonate, zinc acetylacetonate, nickel acetylacetonate, and the like. Organophosphorus compounds include tris-4-methoxyphosphine, tetrabutylphosphonium bromide, tetraphenylphosphonium bromide, phenylphosphine, diphenylphosphine, triphenylphosphine, triphenylphosphine triphenylborane, triphenylphosphate And pin-1,4-benzoquinones adducts. The imidazoles include 2-phenyl-4methylimidazole, 2-methylimidazole, # 2-phenylimidazole, # 2-aminoimidazole, 2-methyl-1-vinylimidazole, and 2-ethyl-4. -Methylimidazole, 2-heptadecylimidazole, and the like, but are not limited thereto. Specific examples of the boron compound include tetraphenylphosphonium-tetraphenylborate, triphenylphosphine tetraphenylborate, tetraphenylboron salt, trifluoroborane-n-hexylamine, trifluoroborane monoethylamine, tetrafluoro Roboranetriethylamine, tetrafluoroboraneamine, and the like. In addition, 1, 5- diazabicyclo [4.3.0] non-5-ene (1, 5- diazabicyclo [4.3.0] non-5-ene: DBN), 1, 8- diazabicyclo [5.4. 0] undec-7-ene (1,8-diazabicyclo [5.4.0] undec-7-ene: DBU) and phenol novolak resin salts, and the like.
보다 구체적으로는, 상기 경화 촉진제로 유기인화합물, 붕소화합물, 아민계, 또는 이미다졸계 경화 촉진제를 단독 혹은 혼합하여 사용할 수 있다. 상기 경화 촉진제는 에폭시 수지 또는 경화제와 선반응하여 만든 부가물을 사용하는 것도 가능하다.More specifically, an organophosphorus compound, a boron compound, an amine type, or an imidazole series hardening accelerator can be used individually or in mixture as said hardening accelerator. The curing accelerator may also use an epoxy resin or an adduct made by preliminary reaction with a curing agent.
본 발명에서 경화 촉진제의 사용량은 에폭시 수지 조성물 총 중량에 대하여 약 0.01중량% 내지 약 2중량% 정도일 수 있으며, 구체적으로 약 0.02중량% 내지 약 1.5중량% 정도, 더욱 구체적으로 약 0.05중량% 내지 약 1중량% 정도일 수 있다. 상기의 범위에서 에폭시 수지 조성물의 경화를 촉진하고 또한, 경화도도 좋은 장점이 있다.The amount of the curing accelerator in the present invention may be about 0.01% to about 2% by weight based on the total weight of the epoxy resin composition, specifically about 0.02% to about 1.5% by weight, more specifically about 0.05% to about It may be about 1% by weight. In the above range, there is an advantage that the curing of the epoxy resin composition is promoted and the degree of curing is also good.
커플링제Coupling agent
반도체 소자 밀봉용 에폭시 수지 조성물은 커플링제를 더 포함할 수 있다. 상기 커플링제는 실란 커플링제일 수 있다. 상기 실란 커플링제는 에폭시 수지와 무기 충전제 사이에서 반응하여, 에폭시 수지와 무기 충전제의 계면 강도를 향상시키는 것이면 되고, 그 종류가 특별히 한정되지 않는다. 상기 실란 커플링제의 구체적인 예로는 에폭시실란, 아미노실란, 우레이도실란, 머캅토실란 등을 들 수 있다. 상기 커플링제는 단독으로 사용할 수 있으며 병용해서 사용할 수도 있다.The epoxy resin composition for semiconductor element sealing may further include a coupling agent. The coupling agent may be a silane coupling agent. The said silane coupling agent may react between an epoxy resin and an inorganic filler, and what is necessary is just to improve the interface strength of an epoxy resin and an inorganic filler, The kind is not specifically limited. Specific examples of the silane coupling agent include epoxysilane, aminosilane, ureidosilane, mercaptosilane, and the like. The coupling agents may be used alone or in combination.
상기 커플링제는 에폭시 수지 조성물 총 중량에 대해 약 0.01중량% 내지 약 5 중량% 정도, 바람직하게는 약 0.05중량% 내지 약 3중량% 정도, 더욱 바람직하게는 약 0.1중량% 내지 약 2중량% 정도의 함량으로 포함될 수 있다. 상기 범위에서 에폭시 수지 조성물 경화물의 강도가 향상된다.The coupling agent is about 0.01% to about 5% by weight, preferably about 0.05% to about 3% by weight, more preferably about 0.1% to about 2% by weight based on the total weight of the epoxy resin composition. It may be included in the content of. In the above range, the strength of the cured epoxy resin composition is improved.
이외에도, 본 발명의 에폭시 수지 조성물은 본 발명의 목적을 해하지 않는 범위에서 고급 지방산; 고급 지방산 금속염; 및 에스테르계 왁스, 카르나우바 왁스 등의 이형제; 변성 실리콘 오일, 실리콘 파우더, 및 실리콘 레진 등의 응력완화제; Tetrakis[methylene-3-(3,5-di-tertbutyl-4-hydroxyphenyl)propionate]methane 등의 산화방지제; 등을 필요에 따라 추가로 함유할 수 있다.In addition, the epoxy resin composition of the present invention is selected from the group consisting of higher fatty acids in the range which does not impair the object of the present invention; Higher fatty acid metal salts; And release agents such as ester waxes and carnauba waxes; Stress relieving agents such as modified silicone oil, silicone powder, and silicone resin; Antioxidants such as Tetrakis [methylene-3- (3,5-di-tertbutyl-4-hydroxyphenyl) propionate] methane; And the like may be further added as necessary.
본 발명에 따른 에폭시 수지 조성물은 상기와 같은 성분들을 헨셀 믹서(Hensel mixer)나 뢰디게 믹서(Lodige mixer)를 이용하여 소정의 배합비로 균일하게 충분히 혼합한 뒤, 롤밀(roll-mill)이나 니이더(kneader)로 용융 혼련한 후, 냉각, 분쇄 과정을 거쳐 최종 분말 제품을 얻는 방법으로 제조될 수 있다. 상기와 같은 본 발명의 에폭시 수지 조성물은 반도체 소자 밀봉 용도로 사용될 수 있으며, 특히 박형의 반도체 소자 제조에 유용하게 사용될 수 있다.In the epoxy resin composition according to the present invention, the above components are uniformly sufficiently mixed at a predetermined ratio using a Henschel mixer or Lodige mixer, and then roll-mill or kneader. After melt kneading with a kneader, cooling and grinding may be performed to obtain a final powder product. The epoxy resin composition of the present invention as described above may be used for sealing semiconductor devices, and may be particularly useful for manufacturing thin semiconductor devices.
반도체 소자Semiconductor device
다음으로 본 발명에 따른 반도체 소자에 대해 설명한다. Next, a semiconductor device according to the present invention will be described.
본 발명의 반도체 소자는 상기한 본 발명에 따른 에폭시 수지 조성물에 의해 밀봉된다. 구체적으로는, 본 발명의 반도체 소자는 배선 기판; 상기 배선 기판 상에 형성된 범프; 상기 범프 상에 실장된 반도체 칩; 및 상기 반도체칩을 밀봉하는 밀봉층을 포함하며, 상기 밀봉층이 본 발명에 따른 에폭시 수지 조성물에 의해 형성된다. The semiconductor element of this invention is sealed by the epoxy resin composition which concerns on this invention mentioned above. Specifically, the semiconductor element of the present invention includes a wiring board; A bump formed on the wiring board; A semiconductor chip mounted on the bumps; And a sealing layer for sealing the semiconductor chip, wherein the sealing layer is formed by the epoxy resin composition according to the present invention.
이하, 도 1을 참조하여 반도체 소자의 다른 구성요소들에 대해 설명한다. 도 1에는 본 발명에 따른 반도체 소자의 일 구현예가 도시되어 있다. Hereinafter, other components of the semiconductor device will be described with reference to FIG. 1. 1 illustrates an embodiment of a semiconductor device according to the present invention.
도 1에 도시된 바와 같이, 본 발명에 따른 반도체 소자는 배선 기판(10), 범프(30), 반도체 칩(20) 및 밀봉층(40)을 포함한다.As shown in FIG. 1, the semiconductor device according to the present invention includes a
상기 배선 기판(10)은 반도체 칩에 전기 신호를 부여하기 위한 것으로, 절연성을 갖는 물질, 예를 들면 에폭시 수지나 폴리이미드와 같은 열 경화성 필름, 액정 폴리에스테르 필름이나 폴리아미드 필름과 같은 내열성 유기 필름이 부착된 평판으로 이루어질 수 있다. 상기 배선 기판(10)에는 회로 패턴(미도시)이 형성되며, 상기 회로 패턴은 전원 공급을 위한 전원 배선과 접지 배선 및 신호 전송을 위한 신호 배선 등을 포함한다. 상기 각 배선들은 층간 절연막에 의해 서로 구분되어 배치될 수 있다. 구체적으로는, 상기 배선 기판(10)은 회로 패턴이 인쇄 공정에 의해 형성된 인쇄회로기판(Printed Circuit Board, PCB)일 수 있다. The
상기 배선 기판(10) 상에는 반도체 칩(20)을 배선 기판(10)에 안정적으로 접속시키기 위한 범프(30)가 형성될 수 있으며, 반도체칩(20)은 상기 범프(30)를 통해 배선 기판(10)에 실장된다. A
상기 배선 기판(10) 및 반도체칩(20)은 밀봉층(40)에 의해 밀봉된다. 이때, 상기 밀봉층(40)은, 밀봉층 최외각 표면과 반도체칩(20) 사이의 거리(L)가 약 40㎛ 내지 약 300㎛가 되도록 형성될 수 있다. 밀봉층(40)과 반도체칩(20) 사이의 거리(L)가 상기 범위를 만족할 경우, 반도체 소자 전체 두께를 박형으로 형성할 수 있다는 장점이 있다. The
한편, 상기 밀봉층(40)은 상기한 본 발명에 따른 에폭시 수지 조성물에 의해 형성된다. 본 발명에 따른 에폭시 수지 조성물을 이용하여 밀봉층(40)을 형성할 경우, 저출력 레이저 마킹으로 선명한 마킹부를 얻을 수 있으며, 레이저에 의한 반도체 칩 손상 및 그을름 발생을 최소화할 수 있다. 본 발명에 따른 반도체 밀봉용 에폭시 수지 조성물에 관해서는 상술하였으므로, 구체적인 설명은 생략한다. On the other hand, the
상기 밀봉층(40)의 표면에는 제품 정보를 기록한 마킹부(50)가 형성될 수 있다. 상기 마킹부(50)는 레이저를 이용하여 밀봉층(40)의 표면을 식각하는 방법으로 형성될 수 있으며, 제조회사, 제품명, 제조번호 등의 정보를 포함한다. 이때, 상기 레이저 장치로는 YAG 레이저와 같은 저출력 레이저가 사용될 수 있다. On the surface of the
상기 마킹부(50)는 그 깊이(d)가 약 30㎛ 이하, 바람직하게는, 약 1㎛ 내지 약 20㎛일 수 있다. 이때, 상기 마킹부의 깊이가 상기 수치범위를 만족할 경우, 레이저에 의한 반도체 칩 손상 및 그을름 발생을 최소화할 수 있다.The marking
본 발명의 조성물을 이용하여 반도체 소자를 밀봉하는 방법은 저압 트랜스퍼 성형 방법이 가장 일반적으로 사용될 수 있다. 그러나, 인젝션(injection) 성형 방법이나 캐스팅(casting) 방법 등의 방법으로도 성형될 수 있다. 상기 방법에 의해 구리 리드프레임, 철 리드프레임, 또는 상기 리드프레임에 니켈 및 구리로 팔라듐으로 이루어진 군으로부터 선택되는 1종 이상의 물질로 프리플레이팅된 리드프레임, 또는 유기계 라미네이트 프레임의 반도체 소자를 제조할 수 있다.As a method of sealing a semiconductor device using the composition of the present invention, a low pressure transfer molding method may be most commonly used. However, it can also be molded by an injection molding method or a casting method. By the above method, a semiconductor device of a copper lead frame, an iron lead frame, or a lead frame pre-plated with at least one material selected from the group consisting of palladium with nickel and copper on the lead frame, or an organic laminate frame can be manufactured. Can be.
이하, 구체적인 실시예를 통해 본 발명을 구체적으로 설명한다. Hereinafter, the present invention will be described in detail through specific examples.
실시예 및 비교예에서 사용된 성분의 구체적인 사양은 다음과 같다.Specific specifications of the components used in Examples and Comparative Examples are as follows.
(A) 에폭시수지:(A) Epoxy Resin:
(a1) 오르소 크레졸 노볼락형 에폭시 수지인 EOCN-1020-55(일본화약)을 사용하였다.(A1) EOCN-1020-55 (Japanese gunpowder) which is an ortho cresol novolak-type epoxy resin was used.
(a2) 바이페닐형 에폭시 수지인 YX-4000(제팬에폭시레진)을 사용하였다.(a2) YX-4000 (Jepan epoxy resin) which is a biphenyl type epoxy resin was used.
(a3)페놀아랄킬형 에폭시 수지인 NC-3000(일본화약)을 사용하였다.(a3) NC-3000 (Japanese gunpowder) which is a phenol aralkyl type epoxy resin was used.
(B) 경화제:(B) curing agent:
(b1) 페놀 노볼락 수지인 HF-1(메이와)를 사용하였다. (b1) HF-1 (Meiwa), a phenol novolak resin, was used.
(b2) 자일록형 페놀 수지인 MEH-780SS(메이와)를 사용하였다.(b2) MEH-780SS (Meiwa), which was a xylock type phenol resin, was used.
(b3) 페놀아랄킬형 페놀 수지인 MEH-7851SS(메이와)를 사용하였다.(b3) MEH-7851SS (Meiwa), which is a phenol aralkyl type phenol resin, was used.
(C) 착색제:(C) colorant:
(c1) Ti4O7인 Tilack-D(AKO KASEI)를 사용하였다.(c1) Tilack-D (AKO KASEI), which was Ti 4 O 7 , was used.
(c2) 카본블랙인 MA-600B(미츠비시 화학)를 사용하였다.(c2) MA-600B (Mitsubishi Chemical), which is carbon black, was used.
(D) 무기 충전제: 평균입경 20㎛의 구상 용융실리카와 평균입경 0.5㎛의 구상 용융실리카의 9:1(중량비) 혼합물을 사용하였다.(D) Inorganic filler: A 9: 1 (weight ratio) mixture of spherical molten silica having an average particle diameter of 20 µm and spherical molten silica having an average particle diameter of 0.5 µm was used.
(E) 경화촉진제: TPP(트리페닐포스핀, Hokko Chemical)를 사용하였다.(E) Curing accelerator: TPP (triphenylphosphine, Hokko Chemical) was used.
(F) 커플링제(F) coupling agent
(f1) 에폭시 실란인 S-510(CHISSO)를 사용하였다.(f1) S-510 (CHISSO), an epoxy silane, was used.
(f2) 머캡토 실란인 KBM-803(Shin Etsu)를 사용하였다.(f2) KBM-803 (Shin Etsu), a mercapto silane, was used.
(G) 이형제: 카르나우바 왁스를 사용하였다.(G) Release agent: Carnauba wax was used.
(H) 응력 완화제: 실리콘 파우더인 E-601(Toray)를 사용하였다. (H) Strain Relief: Silicone powder E-601 (Toray) was used.
실시예Example 및 And 비교예Comparative example
상기 각 성분들을 하기 표 1의 조성(단위: 중량부)에 따라 각 성분들을 평량한 후 헨셀 믹서를 이용하여 균일하게 혼합하여 분말 상태의 1차 조성물을 제조하였다. 이후 연속 니이더를 이용하여 95℃에서 용융 혼련한 후 냉각 및 분쇄하여 반도체 소자 밀봉용 에폭시 수지 조성물을 제조하였다.The components were weighed according to the composition (unit: parts by weight) of Table 1 below, and then uniformly mixed using a Henschel mixer to prepare a primary composition in powder form. After the melt kneading at 95 ℃ using a continuous kneader after cooling and pulverizing to prepare an epoxy resin composition for sealing a semiconductor device.
하기 방법에 따라 마킹부의 시인성 및 깊이를 측정하였다. 마킹에 사용된 야그 레이저 마크는 이오테크사의 펄스 타입 레이저였다. 측정 결과는 하기 [표 2]에 나타내었다.The visibility and depth of the marking portion were measured according to the following method. The yag laser mark used for marking was Iotech's pulsed laser. The measurement results are shown in the following [Table 2].
물성 측정 방법Property measurement method
(1) 시인성: 실시예 1~3 및 비교예 1~4에 의해 제조된 에폭시 수지 조성물로 반도체 소자를 밀봉하여 반도체 패키지를 제조하였다. 제조된 반도체 패키지의 밀봉층 상부 표면에 파장 1060nm, 펄스폭 120μsec, 출력 13J/pulse의 야그 레이저 빔을 조사하여 10㎛ 깊이의 마킹부를 형성하고, 육안으로 마킹부의 선명함을 확인하고, 다음과 같이 평가하였다. 평가 결과는 [표 2]에 기재하였다.(1) Visibility: The semiconductor element was sealed with the epoxy resin composition manufactured by Examples 1-3 and Comparative Examples 1-4, and the semiconductor package was manufactured. A 10 μm deep marking was formed by irradiating a Yag laser beam with a wavelength of 1060 nm, pulse width of 120 μsec, and output 13 J / pulse on the upper surface of the sealing layer of the manufactured semiconductor package, and visually confirming the sharpness of the marking. It was. Evaluation results are shown in [Table 2].
○: 선명함○: vivid
△: 약간 희미함△: slightly blurred
×: 매우 희미함×: very faint
(2) 양호 마킹 깊이: 실시예 1~3 및 비교예 1~4에 의해 제조된 에폭시 수지 조성물로 반도체 소자를 밀봉하여 반도체 패키지를 제조하였다. 제조된 반도체 패키지의 밀봉층 상부 표면에 파장 1060nm, 펄스폭 120 μsec, 출력 13J/pulse의 야그 레이저 빔을 조사하여 마킹부가 선명하게 인식될 때까지 레이저 식각을 수행한 다음, 광학 현미경을 이용하여 마킹부의 깊이를 측정하였다. (2) Good marking depth: The semiconductor element was sealed with the epoxy resin composition manufactured by Examples 1-3 and Comparative Examples 1-4, and the semiconductor package was manufactured. Laser etching was performed on the upper surface of the manufactured semiconductor package by irradiating a Yag laser beam with a wavelength of 1060 nm, a pulse width of 120 μsec, and an output of 13 J / pulse until the marking was clearly recognized, followed by marking using an optical microscope. The depth of wealth was measured.
[표 2] 를 통해, 실시예 1 ~ 3의 에폭시 수지 조성물을 이용하여 제조된 반도체 소자의 경우, 마킹 깊이가 10㎛ 수준에서 양호한 시인성을 얻을 수 있었으나, 비교예 1 ~ 4의 에폭시 수지 조성물을 이용하여 제조된 반도체 소자의 경우 10㎛ 수준에서는 마킹부가 제대로 시인되지 않았으며, 마킹 깊이가 40㎛ 수준이 되어야 시인성이 확보됨을 알 수 있다. Through Table 2, in the case of a semiconductor device manufactured using the epoxy resin compositions of Examples 1 to 3, good visibility was obtained at a marking depth of 10 μm, but the epoxy resin compositions of Comparative Examples 1 to 4 were obtained. In the case of the semiconductor device manufactured using the marking unit, the marking unit was not properly recognized at the 10 μm level, and the marking depth was 40 μm to ensure visibility.
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| KR20000009057A (en) * | 1998-07-21 | 2000-02-15 | 유현식 | Epoxy resin composition for semiconductor device encapsulant with excellent marking characteristics |
| JP2005054045A (en) * | 2003-08-04 | 2005-03-03 | Hitachi Chem Co Ltd | Epoxy resin molding material for sealing and electronic component device |
| JP2006278959A (en) * | 2005-03-30 | 2006-10-12 | Sumitomo Bakelite Co Ltd | Epoxy resin composition for sealing semiconductor and semiconductor device |
| KR20140082527A (en) * | 2012-12-24 | 2014-07-02 | 제일모직주식회사 | Epoxy resin composition for encapsulating semiconductor device and semiconductor device encapsulated by using the same |
| JP2014152302A (en) * | 2013-02-13 | 2014-08-25 | Sumitomo Bakelite Co Ltd | Epoxy resin composition for sealing semiconductor, method for manufacturing semiconductor device, and semiconductor device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102023202833A1 (en) | 2023-03-28 | 2024-10-02 | Infineon Technologies Ag | Housing with encapsulant and further encapsulant on top |
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| KR20170036975A (en) | 2017-04-04 |
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