WO2016190047A1 - Method for manufacturing article having surface treatment layer - Google Patents
Method for manufacturing article having surface treatment layer Download PDFInfo
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- WO2016190047A1 WO2016190047A1 PCT/JP2016/063273 JP2016063273W WO2016190047A1 WO 2016190047 A1 WO2016190047 A1 WO 2016190047A1 JP 2016063273 W JP2016063273 W JP 2016063273W WO 2016190047 A1 WO2016190047 A1 WO 2016190047A1
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- WIPO (PCT)
- Prior art keywords
- independently
- integer
- group
- occurrence
- silicon oxide
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/42—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating of an organic material and at least one non-metal coating
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/30—Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
- C23C16/42—Silicides
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/56—After-treatment
Definitions
- the present invention relates to a method for producing an article having a surface treatment layer, particularly an article having a surface treatment layer obtained from a surface treatment agent containing a fluorine-containing silane compound.
- Patent Document 1 describes a perfluoropolyether group-containing silane compound having a hydrolyzable group bonded to a Si atom at the molecular terminal or terminal part.
- Patent Document 1 on the outermost surface of the substrate, forming a SiO 2 layer, by applying a surface treatment agent comprising a fluorine-containing silane compound in the SiO 2 layer on, to form a surface treatment layer.
- the surface treatment layer is required to have high durability so as to provide a desired function to the base material over a long period of time. Since the layer obtained from the surface treatment agent containing a perfluoropolyether group-containing silane compound can exhibit the above-described functions even in a thin film, it is suitable for optical members such as glasses and touch panels that require optical transparency or transparency. In particular, these applications are required to further improve the friction durability.
- Patent Document 1 As described in Patent Document 1, as a pretreatment when forming a surface treatment layer, a method of forming a SiO 2 layer on the outermost surface of a substrate and then applying a surface treatment agent thereon is known.
- PVD method Physical Vapor Deposition
- the present inventors may not have sufficient friction durability and sweat durability. I noticed.
- an object of the present invention is to provide a method capable of producing an article having a surface treatment layer having more excellent friction durability and sweat durability (that is, acid and alkali resistance).
- CVD Chemical Vapor Deposition
- a substrate A silicon oxide layer located on the substrate; A method for producing an article comprising a surface treatment layer formed on the silicon oxide layer, Forming a silicon oxide layer using a chemical vapor deposition method, and forming a surface treatment layer on the obtained silicon oxide layer using a surface treatment agent containing a fluorine-containing silane compound; A manufacturing method is provided.
- a silicon oxide layer is formed, and a surface treatment layer is formed thereon, thereby having water repellency, oil repellency, antifouling properties, and excellent
- An article comprising a surface treatment layer having friction resistance and sweat resistance can be produced.
- the article manufactured by the manufacturing method of the present invention comprises a base material, a silicon oxide layer located on the base material, and a surface treatment layer formed on the silicon oxide layer.
- Substrates that can be used in the present invention include, for example, glass, sapphire glass, resin (natural or synthetic resin, such as a general plastic material, and may be a plate, film, or other form), metal ( It may be a single metal such as aluminum, copper, iron or a composite of an alloy, etc.), ceramics, semiconductor (silicon, germanium, etc.), fiber (woven fabric, non-woven fabric, etc.), fur, leather, wood, ceramics, stone, etc. It can be composed of any suitable material, such as a building member.
- the substrate is glass.
- soda lime glass alkali aluminosilicate glass, borosilicate glass, alkali-free glass, crystal glass, and quartz glass are preferable, chemically strengthened soda lime glass, chemically strengthened alkali aluminosilicate glass, and chemical bond Particularly preferred is borosilicate glass.
- the shape of the substrate is not particularly limited. Further, the surface region of the substrate on which the silicon oxide layer and the surface treatment layer are to be formed may be at least part of the substrate surface, and is appropriately determined according to the use and specific specifications of the article to be manufactured. obtain.
- Some layer (or film) such as a hard coat layer or an antireflection layer may be formed on the surface of the substrate.
- the antireflection layer either a single-layer antireflection layer or a multilayer antireflection layer may be used.
- inorganic materials that can be used for the antireflection layer include SiO 2 , SiO, ZrO 2 , TiO 2 , TiO, Ti 2 O 3 , Ti 2 O 5 , Al 2 O 3 , Ta 2 O 5 , CeO 2 , MgO. , Y 2 O 3 , SnO 2 , MgF 2 , WO 3 and the like. These inorganic substances may be used alone or in combination of two or more thereof (for example, as a mixture).
- the article to be manufactured is an optical glass component for a touch panel
- a thin film using a transparent electrode such as indium tin oxide (ITO) or indium zinc oxide is provided on a part of the surface of the substrate (glass).
- the base material is an insulating layer, an adhesive layer, a protective layer, a decorative frame layer (I-CON), an atomized film layer, a hard coating film layer, a polarizing film, a phase difference film, And a liquid crystal display module or the like.
- the substrate may be pretreated before forming the silicon oxide layer on the substrate.
- the pretreatment By performing the pretreatment, the adhesion between the base material and the silicon oxide layer is improved, and higher friction durability can be obtained.
- the pretreatment is not particularly limited, and examples thereof include washing with an oxidant solution such as H 2 O 2 and H 2 SO 4 or an alcohol such as ethanol. Washing with a mixed solution of H 2 O 2 / H 2 SO 4 / H 2 O (1 to 5: 1 to 5: 1 to 20) or ethanol is preferable, and a mixture of H 2 O 2 / H 2 SO 4 / H 2 O is preferable. More preferred is washing with a solution.
- SiO x silicon oxide
- the silicon oxide layer is formed by a CVD method.
- the CVD method is a method of forming a non-volatile film by supplying a raw material in a gaseous state and reacting it on the surface of a substrate.
- Specific examples of the CVD method include plasma CVD, optical CVD, thermal CVD, and similar methods.
- plasma CVD is used.
- oxygen gas is preferably used as the oxygen source in the CVD method.
- the carrier gas in the CVD method is appropriately selected according to the type of the CVD method, and for example, an inert gas such as nitrogen gas, argon gas, helium gas, or hydrogen gas is used.
- the conditions for forming the silicon oxide layer by the CVD method are appropriately set according to the type of CVD method used, the thickness of the silicon oxide layer, and the like.
- the silicon oxide layer is formed by plasma CVD, it is preferably performed under the following conditions.
- RF (Radio Frequency) power density 0.5 to 2.0 W / cm 2 , preferably 0.7 to 1.5 W / cm 2 , for example 1.0 W / cm 2 ;
- Substrate temperature 100-400 ° C., preferably 150-300 ° C., for example 200 ° C .;
- Process pressure 50 to 500 Pa, preferably 100 to 300 Pa, for example 150 to 200 Pa;
- the silicon oxide layer formed by the above CVD method may have a surface roughness (Ra: centerline average roughness) of preferably 0.2 nm or less, more preferably 0.15 nm or less.
- the Ra is defined in JIS B0601: 1982.
- the silicon oxide layer formed by the CVD method is preferably at least partly, more preferably 50% or more of the whole silicon oxide layer, and still more preferably 80% or more of the whole silicon oxide layer.
- the amorphous state in the silicon oxide layer can be confirmed by measuring the intensity of a diffraction peak caused by a crystal by an X-ray diffraction method (XRD).
- the silicon oxide layer formed by the CVD method preferably has a density of 2.25g / cm 3 ⁇ 2.60g / cm 3, more preferably 2.30g / cm 3 ⁇ 2.50g / cm 3 , even more preferably a density of 2.35g / cm 3 ⁇ 2.45g / cm 3, for example a density of 2.38g / cm 3 ⁇ 2.42g / cm 3.
- the density of the silicon oxide layer can be measured by an X-ray reflectometry (XRR) method.
- the silicon oxide layer formed by the CVD method has a hydrogen concentration in the film of preferably 1 at% or more, for example, 2 at% or more, 3 at% or more, 4 at% or more, or 5 at% or more, preferably 10 at% or less, For example, it is 9 at% or less, 8 at% or less, 7 at% or less, or 6 at% or less.
- the hydrogen concentration in the film is 1 to 10 at%, 2 to 10 at%, 3 to 10 at%, 4 to 10 at%, or 5 to 10 at%, or 1 to 9 at%, 1 to 8 at%, 1 to 7 at%, or 1 It can be ⁇ 6 at%, alternatively 2-9 at%, 3-8 at%, 4-7 at%, or 5-6 at%.
- the hydrogen concentration in the silicon oxide layer can be measured by Rutherford Backscattering Spectrometry (RBS).
- the Si / O composition ratio (mol ratio) in the silicon oxide layer formed by the CVD method can be 1.5 or less, and preferably is greater than 0.5.
- the Si / O composition ratio is preferably 0.6 to 1.5, more preferably 0.7 to 1.3, such as 0.7 to 1.2, 0.8 to 1.3 or 0.8 to 1. .2.
- the Si / O composition ratio in the silicon oxide layer can be measured by a Rutherford Backscattering Spectrometry (RBS) method.
- the silicon oxide layer may be pretreated before forming the surface treatment layer on the obtained silicon oxide layer.
- the adhesion between the silicon oxide layer and the surface treatment layer is improved, and higher friction durability can be obtained.
- Examples of the pretreatment include ion cleaning.
- the ion cleaning is not particularly limited, but oxygen ion cleaning and argon ion cleaning are preferable, and oxygen ion cleaning is more preferable.
- Ion cleaning conditions may vary depending on the type of gas used, but oxygen ion cleaning is performed under the following conditions. However, the ion cleaning is not limited to the following conditions as long as impurities on the silicon oxide layer can be removed.
- Oxygen ion cleaning conditions Accelerating voltage: 500 to 1500V, preferably 800 to 1200V, typically 1000V Acceleration current: 100 to 1000 mA, preferably 300 to 700 mA, typically 500 mA Gas amount: 10 to 100 sccm, preferably 30 to 70 sccm, typically 50 sccm Pressure: 1 ⁇ 10 ⁇ 3 Pa to 1 ⁇ 10 ⁇ 1 Pa, preferably 1 ⁇ 10 ⁇ 2 Pa to 5 ⁇ 10 ⁇ 2 Pa, typically 2 ⁇ 10 ⁇ 2 Pa
- a surface treatment layer is formed on the silicon oxide layer obtained above using a surface treatment agent containing a fluorine-containing silane compound.
- the fluorine-containing silane compound preferably contains a perfluoropolyether group.
- PFPE has the formula: -(OC 4 F 8 ) a- (OC 3 F 6 ) b- (OC 2 F 4 ) c- (OCF 2 ) d-
- a, b, c and d are each independently an integer of 0 to 200, and the sum of a, b, c and d is at least 1, and the subscripts a, b, c or d
- hydrocarbon group means a group containing carbon and hydrogen, and a group in which one hydrogen atom has been eliminated from a hydrocarbon.
- Such hydrocarbon group is not particularly limited, but may be a hydrocarbon group having 1 to 20 carbon atoms which may be substituted by one or more substituents, such as an aliphatic hydrocarbon group, An aromatic hydrocarbon group etc. are mentioned.
- the “aliphatic hydrocarbon group” may be linear, branched or cyclic, and may be either saturated or unsaturated.
- the hydrocarbon group may also contain one or more ring structures.
- Such a hydrocarbon group may have one or more N, O, S, Si, amide, sulfonyl, siloxane, carbonyl, carbonyloxy and the like at its terminal or molecular chain.
- the substituent of the “hydrocarbon group” is not particularly limited, but includes, for example, a halogen atom; C 1-6 alkyl optionally substituted by one or more halogen atoms Group, C 2-6 alkenyl group, C 2-6 alkynyl group, C 3-10 cycloalkyl group, C 3-10 unsaturated cycloalkyl group, 5-10 membered heterocyclyl group, 5-10 membered unsaturated heterocyclyl And one or more groups selected from a group, a C 6-10 aryl group and a 5-10 membered heteroaryl group.
- divalent to decavalent organic group means a divalent to decavalent group containing carbon.
- a divalent to decavalent organic group is not particularly limited, and examples thereof include divalent to decavalent groups in which 1 to 9 hydrogen atoms are further eliminated from a hydrocarbon group.
- the divalent organic group is not particularly limited, and examples thereof include a divalent group in which one hydrogen atom is further eliminated from a hydrocarbon group.
- perfluoropolyether group-containing silane compounds represented by the above formulas (A1), (A2), (B1), (B2), (C1), (C2), (D1) and (D2) will be described below. .
- — (OC 4 F 8 ) — represents — (OCF 2 CF 2 CF 2 CF 2 ) —, — (OCF (CF 3 ) CF 2 CF 2 ) —, — (OCF 2 CF (CF 3 ) CF 2 )-,-(OCF 2 CF 2 CF (CF 3 ))-,-(OC (CF 3 ) 2 CF 2 )-,-(OCF 2 C (CF 3 ) 2 )-,-(OCF (CF 3 ) CF (CF 3 ))-,-(OCF (C 2 F 5 ) CF 2 )-and-(OCF 2 CF (C 2 F 5 ))-may be used, but preferably — (OCF 2 CF 2 CF 2 CF 2 ) —.
- -(OC 3 F 6 )- is any of-(OCF 2 CF 2 CF 2 )-,-(OCF (CF 3 ) CF 2 )-and-(OCF 2 CF (CF 3 ))- Preferably, it is — (OCF 2 CF 2 CF 2 ) —.
- — (OC 2 F 4 ) — may be any of — (OCF 2 CF 2 ) — and — (OCF (CF 3 )) —, preferably — (OCF 2 CF 2 ) —. is there.
- PFPE is — (OC 3 F 6 ) b — (wherein b is an integer of 1 to 200, preferably 5 to 200, more preferably 10 to 200),
- — (OCF 2 CF 2 CF 2 ) b — (wherein b is an integer of 1 to 200, preferably 5 to 200, more preferably 10 to 200) or — (OCF (CF 3 ) CF 2 ) b — (wherein b is an integer of 1 to 200, preferably 5 to 200, more preferably 10 to 200), more preferably — (OCF 2 CF 2 CF 2 ) b- (wherein b is an integer of 1 to 200, preferably 5 to 200, more preferably 10 to 200).
- PFPE has the following structure:-(OC 4 F 8 ) a- (OC 3 F 6 ) b- (OC 2 F 4 ) c- (OCF 2 ) d- (wherein a and b are each independently And c and d are each independently an integer of 1 to 200, preferably 5 to 200, more preferably 10 to 200, and the subscripts a, b, c Or the order of presence of each repeating unit in parentheses with d attached is arbitrary in the formula), preferably — (OCF 2 CF 2 CF 2 CF 2 ) a — (OCF 2 CF 2 CF 2 ) b- (OCF 2 CF 2 ) c- (OCF 2 ) d- .
- PFPE is — (OC 2 F 4 ) c — (OCF 2 ) d — (wherein c and d are each independently 1 or more and 200 or less, preferably 5 or more and 200 or less, more preferably Is an integer of 10 or more and 200 or less, and the order of presence of each repeating unit in parentheses with the subscript c or d is arbitrary in the formula).
- PFPE is a group represented by — (OC 2 F 4 —R 15 ) n ′′ —.
- R 15 represents OC 2 F 4 , OC 3 F 6 and OC 4 F.
- 8 is a group selected from, or independent of .OC 2 F 4, OC 3 F 6 and OC 4 F 8 is a combination of two or three groups independently selected from these groups The combination of 2 or 3 groups selected is not particularly limited.
- n ′′ is an integer of 2 to 100, preferably an integer of 2 to 50 is there.
- OC 2 F 4 , OC 3 F 6 and OC 4 F 8 may be either linear or branched, preferably linear.
- the PFPE is preferably — (OC 2 F 4 —OC 3 F 6 ) n ′′ — or — (OC 2 F 4 —OC 4 F 8 ) n ′′ —.
- Rf represents an alkyl group having 1 to 16 carbon atoms which may be substituted with one or more fluorine atoms.
- alkyl group having 1 to 16 carbon atoms in the alkyl group having 1 to 16 carbon atoms which may be substituted with one or more fluorine atoms may be linear or branched. Preferably, it is a linear or branched alkyl group having 1 to 6 carbon atoms, particularly 1 to 3 carbon atoms, and more preferably a linear alkyl group having 1 to 3 carbon atoms.
- Rf is preferably an alkyl group having 1 to 16 carbon atoms, which is substituted with one or more fluorine atoms, more preferably a CF 2 H—C 1-15 fluoroalkylene group, still more preferably Is a perfluoroalkyl group having 1 to 16 carbon atoms.
- the perfluoroalkyl group having 1 to 16 carbon atoms may be linear or branched, and preferably has 1 to 6 carbon atoms, particularly 1 to 6 carbon atoms. 3 perfluoroalkyl group, more preferably a linear perfluoroalkyl group having 1 to 3 carbon atoms, specifically —CF 3 , —CF 2 CF 3 , or —CF 2 CF 2 CF 3 . .
- R 1 independently represents a hydrogen atom or an alkyl group having 1 to 22 carbon atoms, preferably an alkyl group having 1 to 4 carbon atoms, at each occurrence.
- R 2 independently represents a hydroxyl group or a hydrolyzable group at each occurrence.
- R examples include unsubstituted alkyl groups such as methyl group, ethyl group, propyl group, isopropyl group, n-butyl group and isobutyl group; substituted alkyl groups such as chloromethyl group.
- an alkyl group, particularly an unsubstituted alkyl group is preferable, and a methyl group or an ethyl group is more preferable.
- the hydroxyl group is not particularly limited, but may be a group produced by hydrolysis of a hydrolyzable group.
- R 11 independently represents a hydrogen atom or a halogen atom at each occurrence.
- the halogen atom is preferably an iodine atom, a chlorine atom or a fluorine atom, more preferably a fluorine atom.
- R 12 each independently represents a hydrogen atom or a lower alkyl group.
- the lower alkyl group is preferably an alkyl group having 1 to 20 carbon atoms, more preferably an alkyl group having 1 to 6 carbon atoms, and examples thereof include a methyl group, an ethyl group, and a propyl group.
- n is independently an integer of 0 to 3, preferably 0 to 2, more preferably 0 for each (-SiR 1 n R 2 3-n ) unit. However, in the formula, all n are not 0 simultaneously. In other words, at least one R 2 is present in the formula.
- ⁇ is an integer of 1 to 9
- ⁇ ′ is an integer of 1 to 9.
- These ⁇ and ⁇ ′ can vary depending on the valence of X 1 .
- the sum of ⁇ and ⁇ ′ is the same as the valence of X 1 .
- X 1 is a 10-valent organic group
- the sum of ⁇ and ⁇ ′ is 10, for example, ⁇ is 9 and ⁇ ′ is 1, ⁇ is 5 and ⁇ ′ is 5, or ⁇ is 1 and ⁇ 'Can be nine.
- ⁇ and ⁇ ′ are 1.
- alpha is a value obtained by subtracting 1 from the valence of X 1.
- X 1 is preferably 2 to 7 valent, more preferably 2 to 4 valent, and still more preferably a divalent organic group.
- X 1 is a divalent to tetravalent organic group
- ⁇ is 1 to 3
- ⁇ ′ is 1.
- X 1 is a divalent organic group
- ⁇ is 1
- ⁇ ′ is 1.
- the formulas (A1) and (A2) are represented by the following formulas (A1 ′) and (A2 ′).
- Examples of X 1 are not particularly limited, but for example, the following formula: -(R 31 ) p ' -(X a ) q'- [Where: R 31 represents a single bond, — (CH 2 ) s ′ — or o-, m- or p-phenylene group, preferably — (CH 2 ) s ′ — s ′ is an integer of 1 to 20, preferably an integer of 1 to 6, more preferably an integer of 1 to 3, and even more preferably 1 or 2.
- X a represents-(X b ) l ' - X b is independently at each occurrence —O—, —S—, o—, m- or p-phenylene, —C (O) O—, —Si (R 33 ) 2 —, — ( Si (R 33 ) 2 O) m ′ —Si (R 33 ) 2 —, —CONR 34 —, —O—CONR 34 —, —NR 34 — and — (CH 2 ) n ′ —
- R 33 each independently represents a phenyl group, a C 1-6 alkyl group or a C 1-6 alkoxy group, preferably a phenyl group or a C 1-6 alkyl group, and more preferably a methyl group.
- R 34 each independently represents a hydrogen atom, a phenyl group or a C 1-6 alkyl group (preferably a methyl group) at each occurrence;
- m ′ is independently an integer of 1 to 100, preferably an integer of 1 to 20, at each occurrence,
- n ′ is independently an integer of 1 to 20, preferably an integer of 1 to 6, more preferably an integer of 1 to 3, at each occurrence.
- X 1 is — (R 31 ) p ′ — (X a ) q ′ —R 32 —.
- R 32 represents a single bond, — (CH 2 ) t ′ — or o-, m- or p-phenylene group, and preferably — (CH 2 ) t ′ —.
- t ′ is an integer of 1 to 20, preferably an integer of 2 to 6, more preferably an integer of 2 to 3.
- R 32 (typically a hydrogen atom of R 32 ) is substituted with one or more substituents selected from a fluorine atom, a C 1-3 alkyl group and a C 1-3 fluoroalkyl group. It may be.
- X 1 is A C 1-20 alkylene group, -R 31 -X c -R 32- , or -X d -R 32- [Wherein, R 31 and R 32 are as defined above. ] It can be.
- said X 1 is A C 1-20 alkylene group, -(CH 2 ) s' -X c- , -(CH 2 ) s ' -X c- (CH 2 ) t'- -X d- , or -X d- (CH 2 ) t ' - [Wherein, s ′ and t ′ are as defined above]. ] It is.
- X c is -O-, -S-, -C (O) O-, -CONR 34 -, -O-CONR 34 -, -Si (R 33 ) 2- , -(Si (R 33 ) 2 O) m ' -Si (R 33 ) 2- , —O— (CH 2 ) u ′ — (Si (R 33 ) 2 O) m ′ —Si (R 33 ) 2 —, —O— (CH 2 ) u ′ —Si (R 33 ) 2 —O—Si (R 33 ) 2 —CH 2 CH 2 —Si (R 33 ) 2 —O—Si (R 33 ) 2 —, —O— (CH 2 ) u ′ —Si (OCH 3 ) 2 OSi (OCH 3 ) 2 —, —CONR 34 — (CH 2 ) u ′ — (Si (Si (OC
- X d is -S-, -C (O) O-, -CONR 34 -, —CONR 34 — (CH 2 ) u ′ — (Si (R 33 ) 2 O) m ′ —Si (R 33 ) 2 —, —CONR 34 — (CH 2 ) u ′ —N (R 34 ) —, or —CONR 34 — (o-, m- or p-phenylene) -Si (R 33 ) 2 — [Wherein each symbol is as defined above. ] Represents.
- said X 1 is A C 1-20 alkylene group, — (CH 2 ) s ′ —X c — (CH 2 ) t ′ —, or —X d — (CH 2 ) t ′ — [Wherein each symbol is as defined above. ] It can be.
- said X 1 is A C 1-20 alkylene group, — (CH 2 ) s ′ —O— (CH 2 ) t ′ —, - (CH 2) s' - (Si (R 33) 2 O) m '-Si (R 33) 2 - (CH 2) t' -, — (CH 2 ) s ′ —O— (CH 2 ) u ′ — (Si (R 33 ) 2 O) m ′ —Si (R 33 ) 2 — (CH 2 ) t ′ —, or — (CH 2 ) s′— O— (CH 2 ) t ′ —Si (R 33 ) 2 — (CH 2 ) u ′ —Si (R 33 ) 2 — (C v H 2v ) —
- R 33 , m ′, s ′, t ′ and u ′ are as defined above, and v is
- — (C v H 2v ) — may be linear or branched.
- the X 1 group is substituted with one or more substituents selected from a fluorine atom, a C 1-3 alkyl group, and a C 1-3 fluoroalkyl group (preferably a C 1-3 perfluoroalkyl group). May be.
- the X 1 group can be other than an —O—C 1-6 alkylene group.
- examples of X 1 groups include the following groups: [Wherein, each R 41 independently represents a hydrogen atom, a phenyl group, an alkyl group having 1 to 6 carbon atoms, or a C 1-6 alkoxy group, preferably a methyl group; D is —CH 2 O (CH 2 ) 2 —, —CH 2 O (CH 2 ) 3 —, —CF 2 O (CH 2 ) 3 —, -(CH 2 ) 2- , -(CH 2 ) 3- , - (CH 2) 4 -, -CONH- (CH 2 ) 3- , -CON (CH 3 )-(CH 2 ) 3- , —CON (Ph) — (CH 2 ) 3 — (wherein Ph represents phenyl), and (In the formula, each R 42 independently represents a hydrogen atom, a C 1-6 alkyl group or a C 1-6 alkoxy group, preferably a methyl group or a methoxy group, more
- X 1 include, for example: —CH 2 O (CH 2 ) 2 —, —CH 2 O (CH 2 ) 3 —, —CH 2 O (CH 2 ) 6 —, —CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 OSi (CH 3 ) 2 (CH 2 ) 2 —, -CH 2 O (CH 2) 3 Si (CH 3) 2 OSi (CH 3) 2 OSi (CH 3) 2 (CH 2) 2 -, -CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 2 Si (CH 3 ) 2 (CH 2 ) 2- , —CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 3 Si (CH 3 ) 2 (CH 2 ) 2 —, —CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 3 Si (CH 3 ) 2 (CH
- X 1 is a group represented by the formula: — (R 16 ) x — (CFR 17 ) y — (CH 2 ) z —.
- x, y and z are each independently an integer of 0 to 10, the sum of x, y and z is 1 or more, and the order in which each repeating unit enclosed in parentheses is in the formula Is optional.
- R 16 is independently an oxygen atom, phenylene, carbazolylene, —NR 26 — (wherein R 26 represents a hydrogen atom or an organic group) or a divalent organic group at each occurrence. is there.
- R 16 is an oxygen atom or a divalent polar group.
- the “divalent polar group” is not particularly limited, but —C (O) —, —C ( ⁇ NR 27 ) —, and —C (O) NR 27 — (in these formulas, R 27 is Represents a hydrogen atom or a lower alkyl group).
- the “lower alkyl group” is, for example, an alkyl group having 1 to 6 carbon atoms, for example, methyl, ethyl, n-propyl, and these may be substituted with one or more fluorine atoms.
- R 71 represents R a ′ independently at each occurrence.
- R a ′ has the same meaning as R a .
- Si is connected to the linear through the Z group is a five at the maximum. That is, in the above R a , when at least one R 71 is present, there are two or more Si atoms linearly linked via a Z group in R a , The maximum number of Si atoms connected in a chain is five.
- the "number of Si atoms linearly linked via a Z group in R a" is equal to -Z-Si- repeating number of which is connected to a linear during R a.
- * means a site bonded to Si of the main chain, and ... means that a predetermined group other than ZSi is bonded, that is, all three bonds of Si atoms are ... In this case, it means the end point of ZSi repetition.
- the number on the right shoulder of Si means the number of appearances of Si connected in a straight line through the Z group counted from *. That is, the chain in which ZSi repeat is completed in Si 2 has “the number of Si atoms linearly linked through the Z group in Ra ”, and similarly, Si 3 , Si 4 And the chain in which the ZSi repetition is completed in Si 5 has “number of Si atoms linearly linked through the Z group in R a ” being 3, 4 and 5, respectively.
- R a but ZSi chain there are multiple, they need not be all the same length, each may be of any length.
- the number of Si atoms connected linearly via the Z group in R a is one (left formula) or two (right formula) in all chains. Formula).
- the number of Si atoms connected in a straight chain via a Z group in R a is 1 or 2, preferably 1.
- R 72 independently represents a hydroxyl group or a hydrolyzable group at each occurrence.
- hydrolyzable group as used herein means a group capable of undergoing a hydrolysis reaction.
- hydrolyzable groups include —OR, —OCOR, —O—N ⁇ C (R) 2 , —N (R) 2 , —NHR, halogen (wherein R is substituted or unsubstituted Represents an alkyl group having 1 to 4 carbon atoms), preferably —OR (alkoxy group).
- R include unsubstituted alkyl groups such as methyl group, ethyl group, propyl group, isopropyl group, n-butyl group and isobutyl group; substituted alkyl groups such as chloromethyl group.
- an alkyl group particularly an unsubstituted alkyl group is preferable, and a methyl group or an ethyl group is more preferable.
- the hydroxyl group is not particularly limited, but may be a group produced by hydrolysis of a hydrolyzable group.
- R b represents a hydroxyl group or a hydrolyzable group independently at each occurrence.
- R b is preferably a hydroxyl group, —OR, —OCOR, —O—N ⁇ C (R) 2 , —N (R) 2 , —NHR, halogen (in these formulas, R is substituted or unsubstituted)
- An alkyl group having 1 to 4 carbon atoms preferably —OR.
- R includes an unsubstituted alkyl group such as a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, and an isobutyl group; and a substituted alkyl group such as a chloromethyl group.
- Preferred compounds represented by the formulas (C1) and (C2) are represented by the following formulas (C1 ′′) and (C2 ′′): [Where: Each PFPE is independently of the formula: -(OC 4 F 8 ) a- (OC 3 F 6 ) b- (OC 2 F 4 ) c- (OCF 2 ) d- Wherein a, b, c and d are each independently an integer of 0 to 200, and the sum of a, b, c and d is at least 1, and the subscripts a, b, c or d The order of existence of each repeating unit with parentheses attached with is arbitrary in the formula.) A group represented by: Rf independently represents each alkyl group having 1 to 16 carbon atoms which may be substituted with one or more fluorine atoms at each occurrence; X 7 represents —CH 2 O (CH 2 ) 2 —, —CH 2 O (CH 2 ) 3 — or —CH 2 O (CH 2
- X 9 each independently represents a single bond or a divalent to 10-valent organic group.
- the X 9 is a perfluoropolyether part (ie, Rf-PFPE part or -PFPE-part) mainly providing water repellency and surface slipperiness in the compounds represented by the formulas (D1) and (D2). It is understood that this is a linker that connects a moiety that provides a binding ability to the substrate (that is, a group that is bracketed with ⁇ ). Therefore, X 9 may be any organic group as long as the compounds represented by formulas (D1) and (D2) can exist stably.
- ⁇ is an integer of 1 to 9
- ⁇ ′ is an integer of 1 to 9.
- [delta] and [delta] ' may vary depending on the valence of X 9.
- the sum of [delta] and [delta] ' is the same as the valence of X 9.
- X is a 10-valent organic group
- the sum of ⁇ and ⁇ ′ is 10, for example, ⁇ is 9 and ⁇ ′ is 1, ⁇ is 5 and ⁇ ′ is 5, or ⁇ is 1 and ⁇ ′.
- X 9 is a divalent organic group
- ⁇ and ⁇ ′ are 1.
- [delta] is a value obtained by subtracting 1 from the valence of X 9.
- X 9 is preferably 2 to 7 valent, more preferably 2 to 4 valent, and still more preferably a divalent organic group.
- X 9 is a divalent organic group, ⁇ is 1 and ⁇ ′ is 1.
- the formulas (D1) and (D2) are represented by the following formulas (D1 ′) and (D2 ′).
- Examples of X 9 are not particularly limited, and examples thereof include those similar to those described with respect to X 1 .
- preferable specific X 9 is —CH 2 O (CH 2 ) 2 —, —CH 2 O (CH 2 ) 3 —, —CH 2 O (CH 2 ) 6 —, —CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 OSi (CH 3 ) 2 (CH 2 ) 2 —, -CH 2 O (CH 2) 3 Si (CH 3) 2 OSi (CH 3) 2 OSi (CH 3) 2 (CH 2) 2 -, -CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 2 Si (CH 3 ) 2 (CH 2 ) 2- , —CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 3 Si (CH 3 ) 2 (CH 2 ) 2 —, —CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 3 Si (CH 3 ) 2 (CH 2
- R d independently represents —Z 2 —CR 81 p2 R 82 q2 R 83 r2 at each occurrence.
- Z 2 represents an oxygen atom or a divalent organic group independently at each occurrence.
- Z 2 is preferably a C 1-6 alkylene group, — (CH 2 ) g —O— (CH 2 ) h — (wherein g is an integer of 0 to 6, for example, an integer of 1 to 6). And h is an integer from 0 to 6, for example an integer from 1 to 6, or -phenylene- (CH 2 ) i- (where i is an integer from 0 to 6), and more A C 1-3 alkylene group is preferred. These groups may be substituted with, for example, one or more substituents selected from a fluorine atom, a C 1-6 alkyl group, a C 2-6 alkenyl group, and a C 2-6 alkynyl group. .
- R 81 independently represents R d ′ at each occurrence.
- R d ′ has the same meaning as R d .
- R d the maximum number of C linked in a straight chain via the Z 2 group is 5. That is, the in R d, when R 81 is present at least one, but Si atoms linked in R d in Z 2 group via a linear there are two or more, via such Z 2 group The maximum number of C atoms connected in a straight line is five.
- the phrase "through the Z 2 group in R d number of C atoms linearly linked" is equal to the number of repetitions of -Z 2 -C- being linearly linked in a R d Become. This is the same as the description regarding R a in the formulas (C1) and (C2).
- R 82 represents —Y—SiR 85 n2 R 86 3-2n .
- Y represents a divalent organic group independently at each occurrence.
- Y is a C 1-6 alkylene group, — (CH 2 ) g ′ —O— (CH 2 ) h ′ — (wherein g ′ is an integer from 0 to 6, for example from 1 to 6 Is an integer, h ′ is an integer from 0 to 6, for example, an integer from 1 to 6, or —phenylene- (CH 2 ) i ′ — (where i ′ is an integer from 0 to 6) ).
- These groups may be substituted with, for example, one or more substituents selected from a fluorine atom, a C 1-6 alkyl group, a C 2-6 alkenyl group, and a C 2-6 alkynyl group. .
- R 5 represents a hydroxyl group or a hydrolyzable group independently at each occurrence.
- hydrolyzable group as used herein means a group capable of undergoing a hydrolysis reaction.
- hydrolyzable groups include —OR, —OCOR, —O—N ⁇ C (R) 2 , —N (R) 2 , —NHR, halogen (wherein R is substituted or unsubstituted Represents an alkyl group having 1 to 4 carbon atoms), preferably —OR (alkoxy group).
- R include unsubstituted alkyl groups such as methyl group, ethyl group, propyl group, isopropyl group, n-butyl group and isobutyl group; substituted alkyl groups such as chloromethyl group.
- an alkyl group particularly an unsubstituted alkyl group is preferable, and a methyl group or an ethyl group is more preferable.
- the hydroxyl group is not particularly limited, but may be a group produced by hydrolysis of a hydrolyzable group.
- n2 independently represents an integer of 0 to 3, preferably an integer of 1 to 3, more preferably 2 or 3, and even more preferably, for each unit (-Y-SiR 85 n2 R 86 3-n2 ). 3.
- R 83 represents a hydrogen atom or a lower alkyl group independently at each occurrence.
- the lower alkyl group is preferably an alkyl group having 1 to 20 carbon atoms, more preferably an alkyl group having 1 to 6 carbon atoms, and still more preferably a methyl group.
- At least one of the terminal ends of R d is —C (—Y—SiR 85 q2 R 86 r2 ) 2 or —C (—Y—SiR 85 q2 R 86 r2 ) 3 , preferably —C ( may be -Y-SiR 85 q2 R 86 r2 ) 3.
- (- Y-SiR 85 q2 R 86 r2) units is preferably (-Y-SiR 85 3).
- the terminal portions of R d may be all —C (—Y—SiR 85 q2 R 86 r2 ) 3 , preferably —C (—Y—SiR 85 3 ) 3 .
- R f independently represents a hydrogen atom or a lower alkyl group at each occurrence.
- the lower alkyl group is preferably an alkyl group having 1 to 20 carbon atoms, more preferably an alkyl group having 1 to 6 carbon atoms, and still more preferably a methyl group.
- the perfluoro (poly) ether group-containing silane compound represented by the formula (D1) or the formula (D2) can be produced by combining known methods.
- the compound represented by the formula (D1 ′) in which X is divalent is not limited, but can be produced as follows.
- a group containing a double bond preferably a polyhydric alcohol represented by HO—X—C (YOH) 3 (wherein X and Y are each independently a divalent organic group)) Is allyl), and halogen (preferably bromo), and Hal—X—C (Y—O—R—CH ⁇ CH 2 ) 3 (where Hal is halogen, eg Br, R is A double bond-containing halide represented by a valent organic group such as an alkylene group.
- R PFPE —OH a perfluoropolyether group-containing alcohol represented by R PFPE —OH (wherein R PFPE is a perfluoropolyether group-containing group), and R PFPE ⁇ O—X—C (Y—O—R—CH ⁇ CH 2 ) 3 is obtained.
- the terminal —CH ⁇ CH 2 is then reacted with HSiCl 3 and alcohol or HSiR 85 3 to give R PFPE —O—X—C (Y—O—R—CH 2 —CH 2 —SiR 85 3 ) 3 Can be obtained.
- the “number average molecular weight” is measured by GPC (gel permeation chromatography) analysis.
- the surface treatment agent used in the present invention may be diluted with a solvent.
- a solvent is not particularly limited.
- Rf 1 represents a C 1-16 alkyl group (preferably a C 1-16 perfluoroalkyl group) optionally substituted by one or more fluorine atoms
- Rf 2 represents Represents a C 1-16 alkyl group (preferably a C 1-16 perfluoroalkyl group) optionally substituted by one or more fluorine atoms, a fluorine atom or a hydrogen atom
- Rf 1 and Rf 2 Are more preferably each independently a C 1-3 perfluoroalkyl group.
- the perfluoropolyether compound represented by the above general formula (3) may be a compound represented by any one of the following general formulas (3a) and (3b) (one kind or a mixture of two or more kinds).
- Rf 1 and Rf 2 are as described above; in formula (3a), b ′′ is an integer of 1 to 100; in formula (3b), a ′′ and b ′′ are Each independently represents an integer of 0 or more and 30 or less, for example, 1 or more and 30 or less, and c ′′ and d ′′ are each independently an integer of 1 or more and 300 or less.
- the order of existence of each repeating unit with subscripts a ′′, b ′′, c ′′, d ′′ and parentheses is arbitrary in the formula.
- the fluorine-containing oil may have an average molecular weight of 1,000 to 30,000. Thereby, high surface slipperiness can be obtained.
- the fluorine-containing oil is based on a total of 100 parts by mass of the perfluoropolyether group-containing silane compound (in the case of two or more, respectively, the same applies to the following). For example, 0 to 500 parts by mass, preferably 0 to 400 parts by mass, more preferably 5 to 300 parts by mass.
- the compound represented by the general formula (3a) and the compound represented by the general formula (3b) may be used alone or in combination. It is preferable to use the compound represented by the general formula (3b) rather than the compound represented by the general formula (3a) because higher surface slip properties can be obtained.
- the mass ratio of the compound represented by the general formula (3a) and the compound represented by the general formula (3b) is preferably 1: 1 to 1:30, and preferably 1: 1 to 1 : 10 is more preferable. According to such a mass ratio, a surface treatment layer having an excellent balance between surface slipperiness and friction durability can be obtained.
- the fluorine-containing oil contains one or more compounds represented by the general formula (3b).
- the mass ratio of the sum of the perfluoropolyether group-containing silane compounds in the surface treatment agent to the compound represented by the formula (3b) is preferably 10: 1 to 1:10, and preferably 4: 1 to 1: 4 is more preferable.
- the average molecular weight of the compound represented by the formula (3a) is preferably 2,000 to 8,000.
- the average molecular weight of the compound represented by the formula (3b) is preferably 8,000 to 30,000.
- the average molecular weight of the compound represented by formula (3b) is preferably 3,000 to 8,000.
- the fluorine-containing oil may be a compound represented by the general formula Rf 3 -F (wherein Rf 3 is a C 5-16 perfluoroalkyl group).
- a chlorotrifluoroethylene oligomer may be sufficient.
- the compound represented by Rf 3 -F and the chlorotrifluoroethylene oligomer are a compound represented by a fluorine-containing compound having a carbon-carbon unsaturated bond at the molecular end, the terminal of which is a C 1-16 perfluoroalkyl group. This is preferable in that high affinity can be obtained.
- Fluorine-containing oil contributes to improving the surface slipperiness of the surface treatment layer.
- the silicone oil for example, a linear or cyclic silicone oil having a siloxane bond of 2,000 or less can be used.
- the linear silicone oil may be so-called straight silicone oil and modified silicone oil.
- the straight silicone oil include dimethyl silicone oil, methylphenyl silicone oil, and methylhydrogen silicone oil.
- modified silicone oil include those obtained by modifying straight silicone oil with alkyl, aralkyl, polyether, higher fatty acid ester, fluoroalkyl, amino, epoxy, carboxyl, alcohol and the like.
- Examples of the cyclic silicone oil include cyclic dimethylsiloxane oil.
- the catalyst accelerates the hydrolysis and dehydration condensation of the perfluoropolyether group-containing silane compound and promotes the formation of the surface treatment layer.
- a film of a surface treatment agent containing a fluorine-containing silane compound is formed on the surface of the silicon oxide layer, and this film is post-treated as necessary, whereby the surface treatment is performed.
- the method of forming a layer is mentioned.
- the film formation of the surface treatment agent can be performed by applying the surface treatment agent to the surface of the silicon oxide layer so as to cover the surface.
- the coating method is not particularly limited. For example, wet coating methods and dry coating methods can be used.
- wet coating methods include dip coating, spin coating, flow coating, spray coating, roll coating, gravure coating and similar methods.
- the CVD method include plasma-CVD, optical CVD, thermal CVD, and similar methods.
- the PVD method is preferable, and the evaporation method such as resistance heating evaporation or electron beam evaporation is preferable, and electron beam evaporation is more preferable.
- the PVD method a surface treatment layer having higher friction durability can be obtained.
- the surface treatment agent used in the present invention can be diluted with a solvent and then applied to the substrate surface.
- the following solvents are preferably used: C 5-12 perfluoroaliphatic hydrocarbons (eg, perfluorohexane, perfluoromethyl) Cyclohexane and perfluoro-1,3-dimethylcyclohexane); polyfluoroaromatic hydrocarbons (eg bis (trifluoromethyl) benzene); polyfluoroaliphatic hydrocarbons (eg C 6 F 13 CH 2 CH 3 (eg Asahi Culin (registered trademark AC-6000) manufactured by Asahi Glass Co., Ltd., 1,1,2,2,3,4,4-heptafluorocyclopentane (for example, ZEOLOR (registered trademark) H manufactured by Nippon Zeon Co., Ltd.) Hydrofluorocarbon (H
- the surface treatment agent used in the present invention may be directly subjected to the dry coating method, or may be diluted with the above-described solvent and then subjected to the dry coating method.
- the solvent in the surface treatment agent may be removed in advance. By removing the solvent, a surface treatment layer having higher friction durability can be obtained.
- the temperature during distillation under reduced pressure is preferably 0 to 200 ° C., more preferably 10 to 80 ° C.
- the pressure at the time of distillation under reduced pressure is preferably 1 ⁇ 10 ⁇ 4 Pa to 1 ⁇ 10 3 Pa, more preferably 1 ⁇ 10 ⁇ 2 Pa to 1 ⁇ 10 2 Pa.
- the film formation is preferably carried out so that the surface treatment agent is present in the film together with a catalyst for hydrolysis and dehydration condensation.
- a catalyst for hydrolysis and dehydration condensation for simplicity, in the case of the wet coating method, after diluting the surface treatment agent with a solvent, the catalyst may be added to the diluted solution of the surface treatment agent immediately before application to the substrate surface.
- the catalyst-treated surface treatment agent is directly vapor-deposited (usually vacuum deposition), or a pellet form in which a porous metal such as iron or copper is impregnated with the catalyst-treated surface treatment agent. Vapor deposition (usually vacuum deposition) may be performed using a substance.
- any suitable acid or base can be used for the catalyst.
- the acid catalyst for example, acetic acid, formic acid, trifluoroacetic acid and the like can be used.
- a base catalyst ammonia, organic amines, etc. can be used, for example.
- the membrane is post-treated as necessary.
- this post-processing is not specifically limited, For example, a water supply and drying heating may be implemented sequentially, and it may be implemented as follows in detail.
- the method for supplying moisture is not particularly limited, and for example, methods such as dew condensation due to a temperature difference between the precursor film (and the substrate) and the surrounding atmosphere, or spraying of steam (steam) may be used.
- the supply of moisture is, for example, 0 to 250 ° C., preferably 60 ° C. or higher, more preferably 100 ° C. or higher, preferably 180 ° C. or lower, more preferably 150 ° C. or lower.
- the pressure at this time is not specifically limited, it can be simply a normal pressure.
- Post-processing can be performed as described above. It should be noted that such post-treatment can be performed to further improve friction durability, but is not essential for producing the articles of the present invention. For example, after applying the surface treatment agent to the substrate surface, it may be left still.
- the surface treatment layer derived from the film of the surface treatment agent of the present invention is formed on the surface of the substrate, and the article of the present invention is manufactured.
- the surface treatment layer obtained by this has high friction durability.
- this surface treatment layer has water repellency, oil repellency, antifouling properties (for example, preventing adhesion of dirt such as fingerprints), depending on the composition of the surface treatment agent used.
- As a functional thin film it can be waterproof (to prevent water from entering electronic parts, etc.), surface slippery (or lubricity, for example, wiping off dirt such as fingerprints, and excellent touch to fingers). It can be suitably used.
- the article obtained by the present invention is not particularly limited, but may be an optical member.
- the optical member include the following optical members: For example, a cathode ray tube (CRT: eg, TV, personal computer monitor), liquid crystal display, plasma display, organic EL display, inorganic thin film EL dot matrix display, rear projection type Display such as display, fluorescent display tube (VFD), field emission display (FED), front protective plate, antireflection plate, polarizing plate, antiglare plate, or antireflection film treatment on the surface of these displays Lenses such as eyeglasses; Touch panel sheets for devices such as mobile phones and personal digital assistants; Disc surfaces of optical discs such as Blu-ray (registered trademark) discs, DVD discs, CD-Rs, and MOs; Optical fa Eber: Clock display surface.
- Articles obtained by the present invention can further include ceramic products, coated surfaces, fabric products, leather products, medical products, plasters, etc.
- the article obtained by the present invention may be a medical device or a medical material.
- the thickness of the surface treatment layer is not particularly limited. In the case of an optical member, the thickness of the surface treatment layer is in the range of 1 to 50 nm, preferably 1 to 30 nm, more preferably 1 to 15 nm. Optical performance, surface slipperiness, friction durability, and antifouling properties From the point of view, it is preferable.
- the above-mentioned article of the present invention has high friction durability and high acid-alkali resistance, and depending on the composition of the surface treatment agent used, water repellency, oil repellency, antifouling (for example, adhesion of dirt such as fingerprints) ), Waterproofness (preventing water intrusion into electronic parts, etc.), surface slipperiness (or lubricity, for example, wiping off dirt such as fingerprints, and excellent touch feeling to fingers).
- the article of the present invention is characterized in that a silicon oxide layer on which a surface treatment layer is formed is formed by a chemical vapor deposition method, and this feature provides excellent surface slip and acid-alkali resistance.
- a silicon oxide layer on which a surface treatment layer is formed is formed by a chemical vapor deposition method, and this feature provides excellent surface slip and acid-alkali resistance.
- a silicon oxide layer having a specific Ra By forming a silicon oxide layer by a CVD method, a silicon oxide layer having a specific Ra, a silicon oxide layer having an amorphous structure, a silicon oxide layer having a specific density, or a specific hydrogen concentration in the film A silicon oxide layer can be formed.
- the present invention provides a substrate, a silicon oxide layer located on the substrate, An article comprising a surface treatment layer formed on the silicon oxide layer, Provided is an article characterized in that the silicon oxide layer has a surface roughness (Ra: center line average roughness) of 0.2 nm or less.
- Ra can be 0.15 nm or less.
- the present invention provides a substrate, a silicon oxide layer located on the substrate, An article comprising a surface treatment layer formed on the silicon oxide layer, An article is provided wherein at least a portion of the silicon oxide layer is amorphous.
- the silicon oxide layer may be amorphous at 50% or more of the entire silicon oxide layer, more preferably 80% or more of the entire silicon oxide layer.
- the density of the silicon oxide layer is 2.30g / cm 3 ⁇ 2.50g / cm 3, preferably a density of 2.35g / cm 3 ⁇ 2.45g / cm 3, for example 2.38g / Cm 3 to 2.42 g / cm 3 .
- the present invention provides a substrate, a silicon oxide layer located on the substrate, An article comprising a surface treatment layer formed on the silicon oxide layer, Provided is an article characterized in that the hydrogen concentration in the film of the silicon oxide layer is 1 to 10 at%.
- the hydrogen concentration in the film of the silicon oxide layer is 2 at% or more, 3 at% or more, 4 at% or more or 5 at% or more, 9 at% or less, 8 at% or less, 7 at% or less or 6 at% or less.
- the hydrogen concentration in the silicon oxide layer is 1 to 10 at%, 2 to 10 at%, 3 to 10 at%, 4 to 10 at%, or 5 to 10 at%, or 1 to 9 at%, 1 to 8 at%, 1 It can be ⁇ 7 at% or 1 to 6 at%, or 2 to 9 at%, 3 to 8 at%, 4 to 7 at%, or 5 to 6 at%.
- the present invention provides a substrate, a silicon oxide layer located on the substrate, An article comprising a surface treatment layer formed on the silicon oxide layer, There is provided an article characterized in that the Si / O composition ratio (mol ratio) in the silicon oxide layer is 0.6 to 1.5.
- the Si / O composition ratio in the silicon oxide layer may be 1.5 or less, preferably greater than 0.5.
- the Si / O composition ratio is preferably 0.6 to 1.5, more preferably 0.7 to 1.3, such as 0.7 to 1.2, 0.8 to 1.3 or 0.8 to 1. .2.
- Comparative Example 1 The silicon oxide layer and the surface treatment layer were formed on the substrate in the same manner as in Example 1 except that the silicon oxide layer was formed by the PVD method (electron beam (EB) deposition) instead of being formed by the CVD method.
- Friction durability evaluation The static contact angle of water was measured for the surface treatment layers of Examples 1 to 3 and Comparative Examples 1 to 3 described above. The static contact angle of water was measured with 1 ⁇ L of water using a contact angle measuring device (manufactured by Kyowa Interface Science Co., Ltd.).
- steel wool friction durability evaluation was carried out as friction durability evaluation. Specifically, the base material on which the surface treatment layer is formed is horizontally arranged, and steel wool (count # 0000, dimensions 5 mm ⁇ 10 mm ⁇ 10 mm) is brought into contact with the exposed upper surface of the surface treatment layer, and 1,000 gf of the steel wool is placed thereon. A load was applied, and then the steel wool was reciprocated with the load applied (distance: 120 mm (reciprocation), speed: 60 rpm). The static contact angle (degree) of water was measured at every fixed number of reciprocations. The evaluation was stopped when the measured value of the contact angle was less than 100 degrees. The results are shown in the table below.
- Comparative Example 4 Except that 0.25 mg of surface treating agent (that is, containing 0.05 mg of a perfluoropolyether group-containing silane compound) was vapor deposited per piece of chemically strengthened glass (55 mm ⁇ 100 mm), the same as Comparative Example 3 An article having a silicon oxide and a surface treatment layer on the substrate was obtained. The film thickness of the silicon oxide layer measured with an ellipsometer was 15 nm.
- Example 1 to 3 in which the silicon oxide layer was formed using the CVD method were superior in friction durability to Comparative Examples 1 to 3 using the PVD method, It was confirmed that Example 4 was superior to Comparative Example 4 and superior in acid and alkali durability. That is, by forming the surface treatment layer on the silicon oxide layer formed by the CVD method, it is possible to form a surface treatment layer having better friction durability and more excellent acid and alkali resistance. Was confirmed.
- the present invention can be suitably used for producing an article comprising a surface treatment layer having high friction durability and acid and alkali resistance on the surface.
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Abstract
Description
本発明は、表面処理層を有する物品、特に含フッ素シラン化合物を含む表面処理剤から得られる表面処理層を有する物品の製造方法に関する。 The present invention relates to a method for producing an article having a surface treatment layer, particularly an article having a surface treatment layer obtained from a surface treatment agent containing a fluorine-containing silane compound.
ある種の含フッ素化合物は、基材の表面処理に用いると、優れた撥水性、撥油性、防汚性などを提供し得ることが知られている。含フッ素シラン化合物を含む表面処理剤から得られる層(以下、「表面処理層」とも言う)は、いわゆる機能性薄膜として、例えばガラス、プラスチック、繊維、建築資材など種々多様な基材に施されている。 It is known that certain fluorine-containing compounds can provide excellent water repellency, oil repellency, antifouling properties and the like when used for surface treatment of a substrate. A layer obtained from a surface treatment agent containing a fluorine-containing silane compound (hereinafter also referred to as “surface treatment layer”) is applied as a so-called functional thin film to various substrates such as glass, plastic, fiber, and building materials. ing.
そのような含フッ素シラン化合物として、パーフルオロポリエーテル基を分子主鎖に有し、Si原子に結合した加水分解可能な基を分子末端または末端部に有するパーフルオロポリエーテル基含有シラン化合物が知られている。例えば、特許文献1には、Si原子に結合した加水分解可能な基を分子末端または末端部に有するパーフルオロポリエーテル基含有シラン化合物が記載されている。特許文献1では、基材の最表面に、SiO2層を形成し、このSiO2層上に含フッ素シラン化合物を含む表面処理剤を適用して、表面処理層を形成している。 As such a fluorine-containing silane compound, a perfluoropolyether group-containing silane compound having a perfluoropolyether group in the molecular main chain and a hydrolyzable group bonded to a Si atom at the molecular terminal or terminal part is known. It has been. For example, Patent Document 1 describes a perfluoropolyether group-containing silane compound having a hydrolyzable group bonded to a Si atom at the molecular terminal or terminal part. In Patent Document 1, on the outermost surface of the substrate, forming a SiO 2 layer, by applying a surface treatment agent comprising a fluorine-containing silane compound in the SiO 2 layer on, to form a surface treatment layer.
表面処理層には、所望の機能を基材に対して長期に亘って提供するべく、高い耐久性が求められる。パーフルオロポリエーテル基含有シラン化合物を含む表面処理剤から得られる層は、上記のような機能を薄膜でも発揮し得ることから、光透過性ないし透明性が求められるメガネやタッチパネルなどの光学部材に好適に利用されており、とりわけこれらの用途において、摩擦耐久性の一層の向上が要求されている。 The surface treatment layer is required to have high durability so as to provide a desired function to the base material over a long period of time. Since the layer obtained from the surface treatment agent containing a perfluoropolyether group-containing silane compound can exhibit the above-described functions even in a thin film, it is suitable for optical members such as glasses and touch panels that require optical transparency or transparency. In particular, these applications are required to further improve the friction durability.
特許文献1に記載のように、表面処理層を形成する際の前処理として、基材の最表面にSiO2層を形成し、次いで、その上に表面処理剤を適用する方法が知られているが、本発明者らは、上記のSiO2層が、物理気相成長法(PVD法:Physical Vapor Deposition)により形成されている場合、摩擦耐久性および汗耐久性が十分でない場合があることに気付いた。 As described in Patent Document 1, as a pretreatment when forming a surface treatment layer, a method of forming a SiO 2 layer on the outermost surface of a substrate and then applying a surface treatment agent thereon is known. However, when the above-mentioned SiO 2 layer is formed by a physical vapor deposition method (PVD method: Physical Vapor Deposition), the present inventors may not have sufficient friction durability and sweat durability. I noticed.
従って、本発明は、より摩擦耐久性および汗耐久性(即ち、酸、アルカリ耐性)に優れた表面処理層を有する物品を製造することができる方法を提供することを目的とする。 Therefore, an object of the present invention is to provide a method capable of producing an article having a surface treatment layer having more excellent friction durability and sweat durability (that is, acid and alkali resistance).
本発明者らは、鋭意検討した結果、基材の最外層に形成されるケイ素酸化物層を、真空蒸着等のPVD法ではなく、化学気相成長法(CVD法:Chemical Vapor Deposition)を用いて形成することにより、より摩擦耐久性および汗耐久性に優れた表面処理層を有する物品を提供できることを見出した。 As a result of intensive studies, the inventors of the present invention used a chemical vapor deposition method (CVD: Chemical Vapor Deposition) instead of a PVD method such as vacuum deposition for the silicon oxide layer formed on the outermost layer of the substrate. It was found that an article having a surface-treated layer with more excellent friction durability and sweat durability can be provided.
本発明の第1の要旨によれば、基材と、
該基材上に位置するケイ素酸化物層と、
該ケイ素酸化物層上に形成された表面処理層と
を有して成る物品の製造方法であって、
化学気相成長法を用いて、ケイ素酸化物層を形成すること、および
得られたケイ素酸化物層上に、含フッ素シラン化合物を含む表面処理剤を用いて、表面処理層を形成すること
を含む製造方法が提供される。
According to a first aspect of the present invention, a substrate;
A silicon oxide layer located on the substrate;
A method for producing an article comprising a surface treatment layer formed on the silicon oxide layer,
Forming a silicon oxide layer using a chemical vapor deposition method, and forming a surface treatment layer on the obtained silicon oxide layer using a surface treatment agent containing a fluorine-containing silane compound; A manufacturing method is provided.
本発明の第2の要旨によれば、上記の製造方法により得られた物品が提供される。 According to the second aspect of the present invention, an article obtained by the above manufacturing method is provided.
本発明によれば、CVD法を利用して、ケイ素酸化物層を形成し、その上に表面処理層を形成することにより、撥水性、撥油性、防汚性を有し、かつ、優れた摩擦耐久性および汗耐久性を有する表面処理層を有して成る物品を製造することができる。 According to the present invention, by using a CVD method, a silicon oxide layer is formed, and a surface treatment layer is formed thereon, thereby having water repellency, oil repellency, antifouling properties, and excellent An article comprising a surface treatment layer having friction resistance and sweat resistance can be produced.
以下、本発明の製造方法について説明する。 Hereinafter, the production method of the present invention will be described.
本発明の製造方法により製造される物品は、基材と、該基材上に位置するケイ素酸化物層と、該ケイ素酸化物層上に形成された表面処理層とを有して成る。 The article manufactured by the manufacturing method of the present invention comprises a base material, a silicon oxide layer located on the base material, and a surface treatment layer formed on the silicon oxide layer.
まず、基材を準備する。本発明に使用可能な基材は、例えばガラス、サファイアガラス、樹脂(天然または合成樹脂、例えば一般的なプラスチック材料であってよく、板状、フィルム、その他の形態であってよい)、金属(アルミニウム、銅、鉄等の金属単体または合金等の複合体であってよい)、セラミックス、半導体(シリコン、ゲルマニウム等)、繊維(織物、不織布等)、毛皮、皮革、木材、陶磁器、石材等、建築部材等、任意の適切な材料で構成され得る。好ましくは、基材は、ガラスである。 First, prepare the base material. Substrates that can be used in the present invention include, for example, glass, sapphire glass, resin (natural or synthetic resin, such as a general plastic material, and may be a plate, film, or other form), metal ( It may be a single metal such as aluminum, copper, iron or a composite of an alloy, etc.), ceramics, semiconductor (silicon, germanium, etc.), fiber (woven fabric, non-woven fabric, etc.), fur, leather, wood, ceramics, stone, etc. It can be composed of any suitable material, such as a building member. Preferably, the substrate is glass.
上記ガラスとしては、ソーダライムガラス、アルカリアルミノケイ酸塩ガラス、ホウ珪酸ガラス、無アルカリガラス、クリスタルガラス、石英ガラスが好ましく、化学強化したソーダライムガラス、化学強化したアルカリアルミノケイ酸塩ガラス、および化学結合したホウ珪酸ガラスが特に好ましい。 As the glass, soda lime glass, alkali aluminosilicate glass, borosilicate glass, alkali-free glass, crystal glass, and quartz glass are preferable, chemically strengthened soda lime glass, chemically strengthened alkali aluminosilicate glass, and chemical bond Particularly preferred is borosilicate glass.
基材の形状は特に限定されない。また、ケイ素酸化物層および表面処理層を形成すべき基材の表面領域は、基材表面の少なくとも一部であればよく、製造すべき物品の用途および具体的仕様等に応じて適宜決定され得る。 The shape of the substrate is not particularly limited. Further, the surface region of the substrate on which the silicon oxide layer and the surface treatment layer are to be formed may be at least part of the substrate surface, and is appropriately determined according to the use and specific specifications of the article to be manufactured. obtain.
基材の表面には何らかの層(または膜)、例えばハードコート層や反射防止層などが形成されていてもよい。反射防止層には、単層反射防止層および多層反射防止層のいずれを使用してもよい。反射防止層に使用可能な無機物の例としては、SiO2、SiO、ZrO2、TiO2、TiO、Ti2O3、Ti2O5、Al2O3、Ta2O5、CeO2、MgO、Y2O3、SnO2、MgF2、WO3などが挙げられる。これらの無機物は、単独で、またはこれらの2種以上を組み合わせて(例えば混合物として)使用してもよい。製造すべき物品が、タッチパネル用の光学ガラス部品である場合、透明電極、例えば酸化インジウムスズ(ITO)や酸化インジウム亜鉛などを用いた薄膜を、基材(ガラス)の表面の一部に有していてもよい。また、基材は、その具体的仕様等に応じて、絶縁層、粘着層、保護層、装飾枠層(I-CON)、霧化膜層、ハードコーティング膜層、偏光フィルム、相位差フィルム、および液晶表示モジュールなどを有していてもよい。 Some layer (or film) such as a hard coat layer or an antireflection layer may be formed on the surface of the substrate. As the antireflection layer, either a single-layer antireflection layer or a multilayer antireflection layer may be used. Examples of inorganic materials that can be used for the antireflection layer include SiO 2 , SiO, ZrO 2 , TiO 2 , TiO, Ti 2 O 3 , Ti 2 O 5 , Al 2 O 3 , Ta 2 O 5 , CeO 2 , MgO. , Y 2 O 3 , SnO 2 , MgF 2 , WO 3 and the like. These inorganic substances may be used alone or in combination of two or more thereof (for example, as a mixture). When the article to be manufactured is an optical glass component for a touch panel, a thin film using a transparent electrode such as indium tin oxide (ITO) or indium zinc oxide is provided on a part of the surface of the substrate (glass). It may be. In addition, the base material is an insulating layer, an adhesive layer, a protective layer, a decorative frame layer (I-CON), an atomized film layer, a hard coating film layer, a polarizing film, a phase difference film, And a liquid crystal display module or the like.
一の態様において、基材上にケイ素酸化物層を形成する前に、基材を前処理してもよい。前処理を行うことにより、基材とケイ素酸化物層との密着性が向上し、より高い摩擦耐久性を得ることができる。 In one embodiment, the substrate may be pretreated before forming the silicon oxide layer on the substrate. By performing the pretreatment, the adhesion between the base material and the silicon oxide layer is improved, and higher friction durability can be obtained.
前処理としては、特に限定されないが、H2O2、H2SO4等の酸化剤溶液、またはエタノール等のアルコールでの洗浄が挙げられる。H2O2/H2SO4/H2O混合溶液(1~5:1~5:1~20)またはエタノールでの洗浄が好ましく、H2O2/H2SO4/H2O混合溶液での洗浄がより好ましい。 The pretreatment is not particularly limited, and examples thereof include washing with an oxidant solution such as H 2 O 2 and H 2 SO 4 or an alcohol such as ethanol. Washing with a mixed solution of H 2 O 2 / H 2 SO 4 / H 2 O (1 to 5: 1 to 5: 1 to 20) or ethanol is preferable, and a mixture of H 2 O 2 / H 2 SO 4 / H 2 O is preferable. More preferred is washing with a solution.
次に、かかる基材の表面に、ケイ素酸化物(SiOx)層を形成する。 Next, a silicon oxide (SiO x ) layer is formed on the surface of the substrate.
ケイ素酸化物層は、CVD法により形成される。CVD法とは、原料となる物質を気体状態で供給し、これを基材表面で反応させて非揮発性膜を形成する方法である。CVD法の具体例としては、プラズマCVD、光学CVD、熱CVDおよび類似の方法が挙げられる。好ましくは、プラズマCVDが用いられる。 The silicon oxide layer is formed by a CVD method. The CVD method is a method of forming a non-volatile film by supplying a raw material in a gaseous state and reacting it on the surface of a substrate. Specific examples of the CVD method include plasma CVD, optical CVD, thermal CVD, and similar methods. Preferably, plasma CVD is used.
CVD法におけるケイ素源としては、ケイ素化合物が用いられる。ケイ素化合物の例としては、SiH4、Si2H6等のシラン化合物、トリエトキシシラン、テトラエトキシシラン等の有機ケイ素化合物などが挙げられる。好ましくは、SiH4が用いられる。 A silicon compound is used as the silicon source in the CVD method. Examples of the silicon compound include silane compounds such as SiH 4 and Si 2 H 6 , and organosilicon compounds such as triethoxysilane and tetraethoxysilane. Preferably, SiH 4 is used.
CVD法における酸素源としては、好ましくは酸素ガスが用いられる。 As the oxygen source in the CVD method, oxygen gas is preferably used.
CVD法におけるキャリアガスは、CVD法の種類に応じて適宜選択され、例えば、窒素ガス、アルゴンガス、ヘリウムガス等の不活性ガス、または水素ガス等が用いられる。 The carrier gas in the CVD method is appropriately selected according to the type of the CVD method, and for example, an inert gas such as nitrogen gas, argon gas, helium gas, or hydrogen gas is used.
CVD法によるケイ素酸化物層の形成条件は、用いるCVD法の種類、ケイ素酸化物層の膜厚等に応じて、適宜設定される。例えば、ケイ素酸化物層をプラズマCVDにより形成する場合、下記条件で行うことが好ましい。
RF(Radio Frequency)パワー密度:0.5~2.0W/cm2、好ましくは0.7~1.5W/cm2、例えば1.0W/cm2;
基板温度:100~400℃、好ましくは150~300℃、例えば200℃;
プロセス圧力:50~500Pa、好ましくは100~300Pa、例えば150~200Pa;
材料ガス流量比(体積比):
SiH4:N2O=1:10~1:100、好ましくは1:20~1:50、例えば1:25~1:35;
SiH4:H2=1:50~1:500、好ましくは1:80~1:300、例えば1:100~1:200。
The conditions for forming the silicon oxide layer by the CVD method are appropriately set according to the type of CVD method used, the thickness of the silicon oxide layer, and the like. For example, when the silicon oxide layer is formed by plasma CVD, it is preferably performed under the following conditions.
RF (Radio Frequency) power density: 0.5 to 2.0 W / cm 2 , preferably 0.7 to 1.5 W / cm 2 , for example 1.0 W / cm 2 ;
Substrate temperature: 100-400 ° C., preferably 150-300 ° C., for example 200 ° C .;
Process pressure: 50 to 500 Pa, preferably 100 to 300 Pa, for example 150 to 200 Pa;
Material gas flow ratio (volume ratio):
SiH 4 : N 2 O = 1: 10 to 1: 100, preferably 1:20 to 1:50, for example 1:25 to 1:35;
SiH 4 : H 2 = 1: 50 to 1: 500, preferably 1:80 to 1: 300, for example 1: 100 to 1: 200.
上記CVD法により形成されるケイ素酸化物層の膜厚は、特に限定されないが、5~100nmが好ましく、5~70nmがより好ましく、10~40nmがさらに好ましく、10~20nmがさらにより好ましい。ケイ素酸化物層の膜厚を、上記の範囲とすることにより、ケイ素酸化物層上により高い摩擦耐久性を有する表面処理層を形成することができる。尚、本明細書において、ケイ素環化物層の膜厚は、エリプソメーター(Ellipsometer)により測定した値とする。 The thickness of the silicon oxide layer formed by the CVD method is not particularly limited, but is preferably 5 to 100 nm, more preferably 5 to 70 nm, further preferably 10 to 40 nm, and still more preferably 10 to 20 nm. By setting the film thickness of the silicon oxide layer within the above range, a surface treatment layer having higher friction durability can be formed on the silicon oxide layer. In the present specification, the film thickness of the silicon cyclized layer is a value measured by an ellipsometer.
上記CVD法により形成されるケイ素酸化物層は、表面粗さ(Ra:中心線平均粗さ)が、好ましくは0.2nm以下であり、より好ましくは0.15nm以下であり得る。尚、上記Raは、JIS B0601:1982に規定されている。 The silicon oxide layer formed by the above CVD method may have a surface roughness (Ra: centerline average roughness) of preferably 0.2 nm or less, more preferably 0.15 nm or less. The Ra is defined in JIS B0601: 1982.
上記CVD法により形成されるケイ素酸化物層は、好ましくは少なくとも一部、より好ましくはケイ素酸化物層全体の50%以上、さらに好ましくはケイ素酸化物層全体の80%以上がアモルファスである。ケイ素酸化物層中のアモルファスは、X線回折法(XRD:X-ray diffraction)より結晶起因の回折ピークの強度を測定することにより確認することができる。 The silicon oxide layer formed by the CVD method is preferably at least partly, more preferably 50% or more of the whole silicon oxide layer, and still more preferably 80% or more of the whole silicon oxide layer. The amorphous state in the silicon oxide layer can be confirmed by measuring the intensity of a diffraction peak caused by a crystal by an X-ray diffraction method (XRD).
上記CVD法により形成されるケイ素酸化物層は、好ましくは2.25g/cm3~2.60g/cm3の密度を有し、より好ましくは2.30g/cm3~2.50g/cm3、さらに好ましくは2.35g/cm3~2.45g/cm3の密度、例えば2.38g/cm3~2.42g/cm3の密度を有する。ケイ素酸化物層の密度は、X線反射率法(XRR:X-ray Reflectometry)により測定することができる。 The silicon oxide layer formed by the CVD method, preferably has a density of 2.25g / cm 3 ~ 2.60g / cm 3, more preferably 2.30g / cm 3 ~ 2.50g / cm 3 , even more preferably a density of 2.35g / cm 3 ~ 2.45g / cm 3, for example a density of 2.38g / cm 3 ~ 2.42g / cm 3. The density of the silicon oxide layer can be measured by an X-ray reflectometry (XRR) method.
上記CVD法により形成されるケイ素酸化物層は、膜中水素濃度が、好ましくは1at%以上、例えば2at%以上、3at%以上、4at%以上または5at%以上であり、好ましくは10at%以下、例えば9at%以下、8at%以下、7at%以下または6at%以下である。例えば、膜中水素濃度は、1~10at%、2~10at%、3~10at%、4~10at%または5~10at%、あるいは1~9at%、1~8at%、1~7at%または1~6at%、あるいは2~9at%、3~8at%、4~7at%、または5~6at%であり得る。ケイ素酸化物層の膜中水素濃度は、ラザフォード後方散乱法(RBS:Rutherford Backscattering Spectrometry)により測定することができる。 The silicon oxide layer formed by the CVD method has a hydrogen concentration in the film of preferably 1 at% or more, for example, 2 at% or more, 3 at% or more, 4 at% or more, or 5 at% or more, preferably 10 at% or less, For example, it is 9 at% or less, 8 at% or less, 7 at% or less, or 6 at% or less. For example, the hydrogen concentration in the film is 1 to 10 at%, 2 to 10 at%, 3 to 10 at%, 4 to 10 at%, or 5 to 10 at%, or 1 to 9 at%, 1 to 8 at%, 1 to 7 at%, or 1 It can be ˜6 at%, alternatively 2-9 at%, 3-8 at%, 4-7 at%, or 5-6 at%. The hydrogen concentration in the silicon oxide layer can be measured by Rutherford Backscattering Spectrometry (RBS).
上記CVD法により形成されるケイ素酸化物層におけるSi/O組成比(mol比)は、1.5以下であり得、好ましくは0.5より大きい。Si/O組成比は、好ましくは0.6~1.5、より好ましくは0.7~1.3、例えば0.7~1.2、0.8~1.3または0.8~1.2であり得る。ケイ素酸化物層におけるSi/O組成比は、ラザフォード後方散乱法(RBS:Rutherford Backscattering Spectrometry)法により測定することができる。 The Si / O composition ratio (mol ratio) in the silicon oxide layer formed by the CVD method can be 1.5 or less, and preferably is greater than 0.5. The Si / O composition ratio is preferably 0.6 to 1.5, more preferably 0.7 to 1.3, such as 0.7 to 1.2, 0.8 to 1.3 or 0.8 to 1. .2. The Si / O composition ratio in the silicon oxide layer can be measured by a Rutherford Backscattering Spectrometry (RBS) method.
一の態様において、得られたケイ素酸化物層上に表面処理層を形成する前に、ケイ素酸化物層を前処理してもよい。前処理を行うことにより、ケイ素酸化物層と表面処理層の密着性が向上し、より高い摩擦耐久性を得ることができる。 In one embodiment, the silicon oxide layer may be pretreated before forming the surface treatment layer on the obtained silicon oxide layer. By performing the pretreatment, the adhesion between the silicon oxide layer and the surface treatment layer is improved, and higher friction durability can be obtained.
前処理としては、例えば、イオンクリーニングが挙げられる。イオンクリーニングとしては、特に限定されないが、酸素イオンクリーニングおよびアルゴンイオンクリーニングが好ましく、酸素イオンクリーニングがより好ましい。 Examples of the pretreatment include ion cleaning. The ion cleaning is not particularly limited, but oxygen ion cleaning and argon ion cleaning are preferable, and oxygen ion cleaning is more preferable.
イオンクリーニングの条件は、用いるガスの種類により変化し得るが、酸素イオンクリーニングの場合は、以下の条件下で行われる。ただし、イオンクリーニングは、ケイ素酸化物層上の不純物を除去できればよく、下記条件に限定されるものではない。
(酸素イオンクリーニング条件)
・加速電圧:500~1500V、好ましくは800~1200V、代表的には1000V
・加速電流:100~1000mA、好ましくは300~700mA、代表的には500mA
・ガス量:10~100sccm、好ましくは30~70sccm、代表的には50sccm
・圧力:1×10-3Pa~1×10-1Pa、好ましくは1×10-2Pa~5×10-2Pa、代表的には2×10-2Pa
Ion cleaning conditions may vary depending on the type of gas used, but oxygen ion cleaning is performed under the following conditions. However, the ion cleaning is not limited to the following conditions as long as impurities on the silicon oxide layer can be removed.
(Oxygen ion cleaning conditions)
Accelerating voltage: 500 to 1500V, preferably 800 to 1200V, typically 1000V
Acceleration current: 100 to 1000 mA, preferably 300 to 700 mA, typically 500 mA
Gas amount: 10 to 100 sccm, preferably 30 to 70 sccm, typically 50 sccm
Pressure: 1 × 10 −3 Pa to 1 × 10 −1 Pa, preferably 1 × 10 −2 Pa to 5 × 10 −2 Pa, typically 2 × 10 −2 Pa
次に、上記で得られたケイ素酸化物層上に、含フッ素シラン化合物を含む表面処理剤を用いて表面処理層を形成する。 Next, a surface treatment layer is formed on the silicon oxide layer obtained above using a surface treatment agent containing a fluorine-containing silane compound.
上記含フッ素シラン化合物は、好ましくはパーフルオロポリエーテル基を含有し、例えば、下記一般式(A1)、(A2)、(B1)、(B2)、(C1)、(C2)、(D1)および(D2):
PFPEは、各出現においてそれぞれ独立して、式:
-(OC4F8)a-(OC3F6)b-(OC2F4)c-(OCF2)d-
(式中、a、b、cおよびdは、それぞれ独立して、0~200の整数であって、a、b、cおよびdの和は少なくとも1であり、添字a、b、cまたはdを付して括弧でくくられた各繰り返し単位の存在順序は式中において任意である。)
で表される基であり;
Rfは、各出現においてそれぞれ独立して、1個またはそれ以上のフッ素原子により置換されていてもよい炭素数1~16のアルキル基を表し;
R1は、各出現においてそれぞれ独立して、水素原子または炭素数1~22のアルキル基を表し;
R2は、各出現においてそれぞれ独立して、水酸基または加水分解可能な基を表し;
R11は、各出現においてそれぞれ独立して、水素原子またはハロゲン原子を表し;
R12は、各出現においてそれぞれ独立して、水素原子または低級アルキル基を表し;
nは、(-SiR1
nR2
3-n)単位毎に独立して、0~3の整数であり;
ただし、式(A1)、(A2)、(B1)および(B2)において、少なくとも1つのR2が存在し;
X1は、それぞれ独立して、単結合または2~10価の有機基を表し;
X2は、各出現においてそれぞれ独立して、単結合または2価の有機基を表し;
tは、各出現においてそれぞれ独立して、1~10の整数であり;
αは、それぞれ独立して、1~9の整数であり;
α’は、それぞれ独立して、1~9の整数であり;
X5は、それぞれ独立して、単結合または2~10価の有機基を表し;
βは、それぞれ独立して、1~9の整数であり;
β’は、それぞれ独立して、1~9の整数であり;
X7は、それぞれ独立して、単結合または2~10価の有機基を表し;
γは、それぞれ独立して、1~9の整数であり;
γ’は、それぞれ独立して、1~9の整数であり;
Raは、各出現においてそれぞれ独立して、-Z-SiR71
pR72
qR73
rを表し;
Zは、各出現においてそれぞれ独立して、酸素原子または2価の有機基を表し;
R71は、各出現においてそれぞれ独立して、Ra’を表し;
Ra’は、Raと同意義であり;
Ra中、Z基を介して直鎖状に連結されるSiは最大で5個であり;
R72は、各出現においてそれぞれ独立して、水酸基または加水分解可能な基を表し;
R73は、各出現においてそれぞれ独立して、水素原子または低級アルキル基を表し;
pは、各出現においてそれぞれ独立して、0~3の整数であり;
qは、各出現においてそれぞれ独立して、0~3の整数であり;
rは、各出現においてそれぞれ独立して、0~3の整数であり;
ただし、(Z-SiR71
pR72
qR73
r)単位において、p、qおよびrの和は3であり、式(C1)および(C2)において、少なくとも1つのR72が存在し;
Rbは、各出現においてそれぞれ独立して、水酸基または加水分解可能な基を表し;
Rcは、各出現においてそれぞれ独立して、水素原子または低級アルキル基を表し;
kは、各出現においてそれぞれ独立して、1~3の整数であり;
lは、各出現においてそれぞれ独立して、0~2の整数であり;
mは、各出現においてそれぞれ独立して、0~2の整数であり;
ただし、γを付して括弧でくくられた単位において、k、lおよびmの和は3であり;
X9は、それぞれ独立して、単結合または2~10価の有機基を表し;
δは、それぞれ独立して、1~9の整数であり;
δ’は、それぞれ独立して、1~9の整数であり;
Rdは、各出現においてそれぞれ独立して、-Z2-CR81
p2R82
q2R83
r2を表し;
Z2は、各出現においてそれぞれ独立して、酸素原子または2価の有機基を表し;
R81は、各出現においてそれぞれ独立して、Rd’を表し;
Rd’は、Rdと同意義であり;
Rd中、Z2基を介して直鎖状に連結されるCは最大で5個であり;
R82は、各出現においてそれぞれ独立して、-Y-SiR85
n2R86
3-n2を表し;
Yは、各出現においてそれぞれ独立して、2価の有機基を表し;
R85は、各出現においてそれぞれ独立して、水酸基または加水分解可能な基を表し;
R86は、各出現においてそれぞれ独立して、水素原子または低級アルキル基を表し;
n2は、(-Y-SiR85
n2R86
3-n2)単位毎に独立して、0~3の整数を表し;
R83は、各出現においてそれぞれ独立して、水素原子または低級アルキル基を表し;
p2は、各出現においてそれぞれ独立して、0~3の整数であり;
q2は、各出現においてそれぞれ独立して、0~3の整数であり;
r2は、各出現においてそれぞれ独立して、0~3の整数であり;
Reは、各出現においてそれぞれ独立して、-Y-SiR85
n2R86
3-n2を表し;
Rfは、各出現においてそれぞれ独立して、水素原子または低級アルキル基を表し;
k2は、各出現においてそれぞれ独立して、0~3の整数であり;
l2は、各出現においてそれぞれ独立して、0~3の整数であり;
m2は、各出現においてそれぞれ独立して、0~3の整数であり;
ただし、式(D1)および(D2)において、少なくとも1つのR85が存在する。]
で表される1種またはそれ以上の化合物である。
The fluorine-containing silane compound preferably contains a perfluoropolyether group. For example, the following general formulas (A1), (A2), (B1), (B2), (C1), (C2), (D1) And (D2):
PFPE has the formula:
-(OC 4 F 8 ) a- (OC 3 F 6 ) b- (OC 2 F 4 ) c- (OCF 2 ) d-
Wherein a, b, c and d are each independently an integer of 0 to 200, and the sum of a, b, c and d is at least 1, and the subscripts a, b, c or d The order of existence of each repeating unit with parentheses attached with is arbitrary in the formula.)
A group represented by:
Rf independently represents each alkyl group having 1 to 16 carbon atoms which may be substituted with one or more fluorine atoms at each occurrence;
R 1 independently represents a hydrogen atom or an alkyl group having 1 to 22 carbon atoms at each occurrence;
R 2 represents, independently at each occurrence, a hydroxyl group or a hydrolyzable group;
R 11 independently represents a hydrogen atom or a halogen atom at each occurrence;
R 12 independently represents a hydrogen atom or a lower alkyl group at each occurrence;
n is an integer of 0 to 3, independently for each (-SiR 1 n R 2 3-n ) unit;
Provided that in formulas (A1), (A2), (B1) and (B2), at least one R 2 is present;
Each X 1 independently represents a single bond or a divalent to 10-valent organic group;
X 2 represents each independently a single bond or a divalent organic group at each occurrence;
t is independently an integer from 1 to 10 at each occurrence;
each α is independently an integer from 1 to 9;
α ′ is each independently an integer of 1 to 9;
Each X 5 independently represents a single bond or a divalent to 10-valent organic group;
each β is independently an integer from 1 to 9;
each β ′ is independently an integer from 1 to 9;
X 7 each independently represents a single bond or a divalent to 10-valent organic group;
each γ is independently an integer from 1 to 9;
each γ ′ is independently an integer from 1 to 9;
R a independently represents —Z—SiR 71 p R 72 q R 73 r at each occurrence;
Z represents, independently at each occurrence, an oxygen atom or a divalent organic group;
R 71 independently represents R a ′ at each occurrence;
R a ′ is synonymous with R a ;
In R a , the maximum number of Si linearly linked via the Z group is 5;
R 72 independently represents at each occurrence a hydroxyl group or a hydrolyzable group;
R 73 independently represents at each occurrence a hydrogen atom or a lower alkyl group;
p is independently an integer from 0 to 3 at each occurrence;
q is independently an integer from 0 to 3 at each occurrence;
r is independently an integer from 0 to 3 at each occurrence;
Provided that in the (Z—SiR 71 p R 72 q R 73 r ) unit, the sum of p, q and r is 3, and in formulas (C1) and (C2), at least one R 72 is present;
R b independently represents a hydroxyl group or a hydrolyzable group at each occurrence;
R c independently represents a hydrogen atom or a lower alkyl group at each occurrence;
k is an integer of 1 to 3 independently at each occurrence;
l is an integer from 0 to 2 independently at each occurrence;
m is an integer from 0 to 2 independently at each occurrence;
Provided that the sum of k, l and m is 3 in the unit enclosed in parentheses with γ;
X 9 each independently represents a single bond or a divalent to 10-valent organic group;
each δ is independently an integer from 1 to 9;
each δ ′ is independently an integer from 1 to 9;
R d independently represents at each occurrence —Z 2 —CR 81 p2 R 82 q2 R 83 r2 ;
Z 2 independently represents an oxygen atom or a divalent organic group at each occurrence;
R 81 independently represents R d ′ at each occurrence;
R d ′ is synonymous with R d ;
In R d , the maximum number of C linked in a straight chain via the Z 2 group is 5;
R 82 independently represents at each occurrence —Y—SiR 85 n2 R 86 3-n2 ;
Y represents a divalent organic group independently at each occurrence;
R 85 independently represents at each occurrence a hydroxyl group or a hydrolyzable group;
R 86 independently represents a hydrogen atom or a lower alkyl group at each occurrence;
n2 independently represents an integer of 0 to 3 for each (-Y-SiR 85 n2 R 86 3-n2 ) unit;
R 83 each independently represents a hydrogen atom or a lower alkyl group at each occurrence;
p2 is independently an integer from 0 to 3 at each occurrence;
q2 is independently an integer from 0 to 3 at each occurrence;
r2 is independently an integer from 0 to 3 at each occurrence;
R e independently represents at each occurrence —Y—SiR 85 n2 R 86 3-n2 ;
R f independently represents a hydrogen atom or a lower alkyl group at each occurrence;
k2 is independently an integer from 0 to 3 at each occurrence;
l2 is independently an integer from 0 to 3 at each occurrence;
m2 is an integer from 0 to 3 independently at each occurrence;
However, in formulas (D1) and (D2), at least one R 85 is present. ]
Or one or more compounds represented by:
本明細書において用いられる場合、「炭化水素基」とは、炭素および水素を含む基であって、炭化水素から1個の水素原子を脱離させた基を意味する。かかる炭化水素基としては、特に限定されるものではないが、1つまたはそれ以上の置換基により置換されていてもよい、炭素数1~20の炭化水素基、例えば、脂肪族炭化水素基、芳香族炭化水素基等が挙げられる。上記「脂肪族炭化水素基」は、直鎖状、分枝鎖状または環状のいずれであってもよく、飽和または不飽和のいずれであってもよい。また、炭化水素基は、1つまたはそれ以上の環構造を含んでいてもよい。尚、かかる炭化水素基は、その末端または分子鎖中に、1つまたはそれ以上のN、O、S、Si、アミド、スルホニル、シロキサン、カルボニル、カルボニルオキシ等を有していてもよい。 As used herein, “hydrocarbon group” means a group containing carbon and hydrogen, and a group in which one hydrogen atom has been eliminated from a hydrocarbon. Such hydrocarbon group is not particularly limited, but may be a hydrocarbon group having 1 to 20 carbon atoms which may be substituted by one or more substituents, such as an aliphatic hydrocarbon group, An aromatic hydrocarbon group etc. are mentioned. The “aliphatic hydrocarbon group” may be linear, branched or cyclic, and may be either saturated or unsaturated. The hydrocarbon group may also contain one or more ring structures. Such a hydrocarbon group may have one or more N, O, S, Si, amide, sulfonyl, siloxane, carbonyl, carbonyloxy and the like at its terminal or molecular chain.
本明細書において用いられる場合、「炭化水素基」の置換基としては、特に限定されないが、例えば、ハロゲン原子;1個またはそれ以上のハロゲン原子により置換されていてもよい、C1-6アルキル基、C2-6アルケニル基、C2-6アルキニル基、C3-10シクロアルキル基、C3-10不飽和シクロアルキル基、5~10員のヘテロシクリル基、5~10員の不飽和ヘテロシクリル基、C6-10アリール基および5~10員のヘテロアリール基から選択される1個またはそれ以上の基が挙げられる。 As used herein, the substituent of the “hydrocarbon group” is not particularly limited, but includes, for example, a halogen atom; C 1-6 alkyl optionally substituted by one or more halogen atoms Group, C 2-6 alkenyl group, C 2-6 alkynyl group, C 3-10 cycloalkyl group, C 3-10 unsaturated cycloalkyl group, 5-10 membered heterocyclyl group, 5-10 membered unsaturated heterocyclyl And one or more groups selected from a group, a C 6-10 aryl group and a 5-10 membered heteroaryl group.
本明細書において用いられる場合、「2~10価の有機基」とは、炭素を含有する2~10価の基を意味する。かかる2~10価の有機基としては、特に限定されないが、炭化水素基からさらに1~9個の水素原子を脱離させた2~10価の基が挙げられる。例えば、2価の有機基としては、特に限定されるものではないが、炭化水素基からさらに1個の水素原子を脱離させた2価の基が挙げられる。 As used herein, “divalent to decavalent organic group” means a divalent to decavalent group containing carbon. Such a divalent to decavalent organic group is not particularly limited, and examples thereof include divalent to decavalent groups in which 1 to 9 hydrogen atoms are further eliminated from a hydrocarbon group. For example, the divalent organic group is not particularly limited, and examples thereof include a divalent group in which one hydrogen atom is further eliminated from a hydrocarbon group.
以下、上記式(A1)、(A2)、(B1)、(B2)、(C1)、(C2)、(D1)および(D2)で表されるパーフルオロポリエーテル基含有シラン化合物について説明する。 The perfluoropolyether group-containing silane compounds represented by the above formulas (A1), (A2), (B1), (B2), (C1), (C2), (D1) and (D2) will be described below. .
式(A1)および(A2):
上記式中、PFPEは、-(OC4F8)a-(OC3F6)b-(OC2F4)c-(OCF2)d-であり、パーフルオロポリエーテル基に該当する。ここに、a、b、cおよびdは、それぞれ独立して0または1以上の整数であって、a、b、cおよびdの和は少なくとも1である。好ましくは、a、b、cおよびdは、それぞれ独立して0以上200以下の整数、例えば1~200の整数であり、より好ましくは、それぞれ独立して0以上100以下の整数である。また、好ましくは、a、b、cおよびdの和は5以上であり、より好ましくは10以上、例えば10以上100以下である。また、a、b、cまたはdを付して括弧でくくられた各繰り返し単位の存在順序は式中において任意である。これら繰り返し単位のうち、-(OC4F8)-は、-(OCF2CF2CF2CF2)-、-(OCF(CF3)CF2CF2)-、-(OCF2CF(CF3)CF2)-、-(OCF2CF2CF(CF3))-、-(OC(CF3)2CF2)-、-(OCF2C(CF3)2)-、-(OCF(CF3)CF(CF3))-、-(OCF(C2F5)CF2)-および-(OCF2CF(C2F5))-のいずれであってもよいが、好ましくは-(OCF2CF2CF2CF2)-である。-(OC3F6)-は、-(OCF2CF2CF2)-、-(OCF(CF3)CF2)-および-(OCF2CF(CF3))-のいずれであってもよいが、好ましくは-(OCF2CF2CF2)-である。また、-(OC2F4)-は、-(OCF2CF2)-および-(OCF(CF3))-のいずれであってもよいが、好ましくは-(OCF2CF2)-である。 In the above formula, PFPE is — (OC 4 F 8 ) a — (OC 3 F 6 ) b — (OC 2 F 4 ) c — (OCF 2 ) d —, which corresponds to a perfluoropolyether group. Here, a, b, c and d are each independently 0 or an integer of 1 or more, and the sum of a, b, c and d is at least 1. Preferably, a, b, c and d are each independently an integer of 0 to 200, for example, an integer of 1 to 200, more preferably an integer of 0 to 100. Preferably, the sum of a, b, c and d is 5 or more, more preferably 10 or more, for example 10 or more and 100 or less. Further, the order of presence of each repeating unit with a, b, c or d in parentheses is arbitrary in the formula. Among these repeating units, — (OC 4 F 8 ) — represents — (OCF 2 CF 2 CF 2 CF 2 ) —, — (OCF (CF 3 ) CF 2 CF 2 ) —, — (OCF 2 CF (CF 3 ) CF 2 )-,-(OCF 2 CF 2 CF (CF 3 ))-,-(OC (CF 3 ) 2 CF 2 )-,-(OCF 2 C (CF 3 ) 2 )-,-(OCF (CF 3 ) CF (CF 3 ))-,-(OCF (C 2 F 5 ) CF 2 )-and-(OCF 2 CF (C 2 F 5 ))-may be used, but preferably — (OCF 2 CF 2 CF 2 CF 2 ) —. -(OC 3 F 6 )-is any of-(OCF 2 CF 2 CF 2 )-,-(OCF (CF 3 ) CF 2 )-and-(OCF 2 CF (CF 3 ))- Preferably, it is — (OCF 2 CF 2 CF 2 ) —. In addition, — (OC 2 F 4 ) — may be any of — (OCF 2 CF 2 ) — and — (OCF (CF 3 )) —, preferably — (OCF 2 CF 2 ) —. is there.
一の態様において、PFPEは、-(OC3F6)b-(式中、bは1以上200以下、好ましくは5以上200以下、より好ましくは10以上200以下の整数である)であり、好ましくは、-(OCF2CF2CF2)b-(式中、bは1以上200以下、好ましくは5以上200以下、より好ましくは10以上200以下の整数である)または-(OCF(CF3)CF2)b-(式中、bは1以上200以下、好ましくは5以上200以下、より好ましくは10以上200以下の整数である)であり、より好ましくは-(OCF2CF2CF2)b-(式中、bは1以上200以下、好ましくは5以上200以下、より好ましくは10以上200以下の整数である)である。 In one embodiment, PFPE is — (OC 3 F 6 ) b — (wherein b is an integer of 1 to 200, preferably 5 to 200, more preferably 10 to 200), Preferably, — (OCF 2 CF 2 CF 2 ) b — (wherein b is an integer of 1 to 200, preferably 5 to 200, more preferably 10 to 200) or — (OCF (CF 3 ) CF 2 ) b — (wherein b is an integer of 1 to 200, preferably 5 to 200, more preferably 10 to 200), more preferably — (OCF 2 CF 2 CF 2 ) b- (wherein b is an integer of 1 to 200, preferably 5 to 200, more preferably 10 to 200).
別の態様において、PFPEは、-(OC4F8)a-(OC3F6)b-(OC2F4)c-(OCF2)d-(式中、aおよびbは、それぞれ独立して0以上30以下の整数であり、cおよびdは、それぞれ独立して1以上200以下、好ましくは5以上200以下、より好ましくは10以上200以下の整数であり、添字a、b、cまたはdを付して括弧でくくられた各繰り返し単位の存在順序は、式中において任意である)であり、好ましくは-(OCF2CF2CF2CF2)a-(OCF2CF2CF2)b-(OCF2CF2)c-(OCF2)d-である。一の態様において、PFPEは、-(OC2F4)c-(OCF2)d-(式中、cおよびdは、それぞれ独立して1以上200以下、好ましくは5以上200以下、より好ましくは10以上200以下の整数であり、添字cまたはdを付して括弧でくくられた各繰り返し単位の存在順序は、式中において任意である)であってもよい。 In another embodiment, PFPE has the following structure:-(OC 4 F 8 ) a- (OC 3 F 6 ) b- (OC 2 F 4 ) c- (OCF 2 ) d- (wherein a and b are each independently And c and d are each independently an integer of 1 to 200, preferably 5 to 200, more preferably 10 to 200, and the subscripts a, b, c Or the order of presence of each repeating unit in parentheses with d attached is arbitrary in the formula), preferably — (OCF 2 CF 2 CF 2 CF 2 ) a — (OCF 2 CF 2 CF 2 ) b- (OCF 2 CF 2 ) c- (OCF 2 ) d- . In one embodiment, PFPE is — (OC 2 F 4 ) c — (OCF 2 ) d — (wherein c and d are each independently 1 or more and 200 or less, preferably 5 or more and 200 or less, more preferably Is an integer of 10 or more and 200 or less, and the order of presence of each repeating unit in parentheses with the subscript c or d is arbitrary in the formula).
さらに別の態様において、PFPEは、-(OC2F4-R15)n”-で表される基である。式中、R15は、OC2F4、OC3F6およびOC4F8から選択される基であるか、あるいは、これらの基から独立して選択される2または3つの基の組み合わせである。OC2F4、OC3F6およびOC4F8から独立して選択される2または3つの基の組み合わせとしては、特に限定されないが、例えば-OC2F4OC3F6-、-OC2F4OC4F8-、-OC3F6OC2F4-、-OC3F6OC3F6-、-OC3F6OC4F8-、-OC4F8OC4F8-、-OC4F8OC3F6-、-OC4F8OC2F4-、-OC2F4OC2F4OC3F6-、-OC2F4OC2F4OC4F8-、-OC2F4OC3F6OC2F4-、-OC2F4OC3F6OC3F6-、-OC2F4OC4F8OC2F4-、-OC3F6OC2F4OC2F4-、-OC3F6OC2F4OC3F6-、-OC3F6OC3F6OC2F4-、および-OC4F8OC2F4OC2F4-等が挙げられる。上記n”は、2~100の整数、好ましくは2~50の整数である。上記式中、OC2F4、OC3F6およびOC4F8は、直鎖または分枝鎖のいずれであってもよく、好ましくは直鎖である。この態様において、PFPEは、好ましくは、-(OC2F4-OC3F6)n”-または-(OC2F4-OC4F8)n”-である。 In yet another embodiment, PFPE is a group represented by — (OC 2 F 4 —R 15 ) n ″ —. In the formula, R 15 represents OC 2 F 4 , OC 3 F 6 and OC 4 F. 8 is a group selected from, or independent of .OC 2 F 4, OC 3 F 6 and OC 4 F 8 is a combination of two or three groups independently selected from these groups The combination of 2 or 3 groups selected is not particularly limited. For example, —OC 2 F 4 OC 3 F 6 —, —OC 2 F 4 OC 4 F 8 —, —OC 3 F 6 OC 2 F 4 -, - OC 3 F 6 OC 3 F 6 -, - OC 3 F 6 OC 4 F 8 -, - OC 4 F 8 OC 4 F 8 -, - OC 4 F 8 OC 3 F 6 -, - OC 4 F 8 OC 2 F 4 -, - OC 2 F 4 OC 2 F 4 C 3 F 6 -, - OC 2 F 4 OC 2 F 4 OC 4 F 8 -, - OC 2 F 4 OC 3 F 6 OC 2 F 4 -, - OC 2 F 4 OC 3 F 6 OC 3 F 6 - , -OC 2 F 4 OC 4 F 8 OC 2 F 4 -, - OC 3 F 6 OC 2 F 4 OC 2 F 4 -, - OC 3 F 6 OC 2 F 4 OC 3 F 6 -, - OC 3 F 6 OC 3 F 6 OC 2 F 4 —, and —OC 4 F 8 OC 2 F 4 OC 2 F 4 — and the like. The above n ″ is an integer of 2 to 100, preferably an integer of 2 to 50 is there. In the above formula, OC 2 F 4 , OC 3 F 6 and OC 4 F 8 may be either linear or branched, preferably linear. In this embodiment, the PFPE is preferably — (OC 2 F 4 —OC 3 F 6 ) n ″ — or — (OC 2 F 4 —OC 4 F 8 ) n ″ —.
上記式中、Rfは、1個またはそれ以上のフッ素原子により置換されていてもよい炭素数1~16のアルキル基を表す。 In the above formula, Rf represents an alkyl group having 1 to 16 carbon atoms which may be substituted with one or more fluorine atoms.
上記1個またはそれ以上のフッ素原子により置換されていてもよい炭素数1~16のアルキル基における「炭素数1~16のアルキル基」は、直鎖であっても、分枝鎖であってもよく、好ましくは、直鎖または分枝鎖の炭素数1~6、特に炭素数1~3のアルキル基であり、より好ましくは直鎖の炭素数1~3のアルキル基である。 The “alkyl group having 1 to 16 carbon atoms” in the alkyl group having 1 to 16 carbon atoms which may be substituted with one or more fluorine atoms may be linear or branched. Preferably, it is a linear or branched alkyl group having 1 to 6 carbon atoms, particularly 1 to 3 carbon atoms, and more preferably a linear alkyl group having 1 to 3 carbon atoms.
上記Rfは、好ましくは、1個またはそれ以上のフッ素原子により置換されている炭素数1~16のアルキル基であり、より好ましくはCF2H-C1-15フルオロアルキレン基であり、さらに好ましくは炭素数1~16のパーフルオロアルキル基である。 Rf is preferably an alkyl group having 1 to 16 carbon atoms, which is substituted with one or more fluorine atoms, more preferably a CF 2 H—C 1-15 fluoroalkylene group, still more preferably Is a perfluoroalkyl group having 1 to 16 carbon atoms.
該炭素数1~16のパーフルオロアルキル基は、直鎖であっても、分枝鎖であってもよく、好ましくは、直鎖または分枝鎖の炭素数1~6、特に炭素数1~3のパーフルオロアルキル基であり、より好ましくは直鎖の炭素数1~3のパーフルオロアルキル基、具体的には-CF3、-CF2CF3、または-CF2CF2CF3である。 The perfluoroalkyl group having 1 to 16 carbon atoms may be linear or branched, and preferably has 1 to 6 carbon atoms, particularly 1 to 6 carbon atoms. 3 perfluoroalkyl group, more preferably a linear perfluoroalkyl group having 1 to 3 carbon atoms, specifically —CF 3 , —CF 2 CF 3 , or —CF 2 CF 2 CF 3 . .
上記式中、R1は、各出現においてそれぞれ独立して、水素原子または炭素数1~22のアルキル基、好ましくは炭素数1~4のアルキル基を表す。 In the above formula, R 1 independently represents a hydrogen atom or an alkyl group having 1 to 22 carbon atoms, preferably an alkyl group having 1 to 4 carbon atoms, at each occurrence.
上記式中、R2は、各出現においてそれぞれ独立して、水酸基または加水分解可能な基を表す。 In the above formula, R 2 independently represents a hydroxyl group or a hydrolyzable group at each occurrence.
上記「加水分解可能な基」とは、本明細書において用いられる場合、加水分解反応により、化合物の主骨格から脱離し得る基を意味する。加水分解可能な基の例としては、-OR、-OCOR、-O-N=CR2、-NR2、-NHR、ハロゲン(これら式中、Rは、置換または非置換の炭素数1~4のアルキル基を示す)などが挙げられ、好ましくは-OR(即ち、アルコキシ基)である。Rの例には、メチル基、エチル基、プロピル基、イソプロピル基、n-ブチル基、イソブチル基などの非置換アルキル基;クロロメチル基などの置換アルキル基が含まれる。それらの中でも、アルキル基、特に非置換アルキル基が好ましく、メチル基またはエチル基がより好ましい。水酸基は、特に限定されないが、加水分解可能な基が加水分解して生じたものであってよい。 The “hydrolyzable group” as used herein means a group capable of leaving from the main skeleton of a compound by a hydrolysis reaction. Examples of the hydrolyzable group include —OR, —OCOR, —O—N═CR 2 , —NR 2 , —NHR, halogen (in these formulas, R is a substituted or unsubstituted carbon atom having 1 to 4 carbon atoms). And the like, and —OR (that is, an alkoxy group) is preferable. Examples of R include unsubstituted alkyl groups such as methyl group, ethyl group, propyl group, isopropyl group, n-butyl group and isobutyl group; substituted alkyl groups such as chloromethyl group. Among them, an alkyl group, particularly an unsubstituted alkyl group is preferable, and a methyl group or an ethyl group is more preferable. The hydroxyl group is not particularly limited, but may be a group produced by hydrolysis of a hydrolyzable group.
上記式中、R11は、各出現において、それぞれ独立して、水素原子またはハロゲン原子を表す。ハロゲン原子は、好ましくはヨウ素原子、塩素原子またはフッ素原子であり、より好ましくはフッ素原子である。 In the above formulas, R 11 independently represents a hydrogen atom or a halogen atom at each occurrence. The halogen atom is preferably an iodine atom, a chlorine atom or a fluorine atom, more preferably a fluorine atom.
上記式中、R12は、各出現において、それぞれ独立して、水素原子または低級アルキル基を表す。低級アルキル基は、好ましくは炭素数1~20のアルキル基であり、より好ましくは炭素数1~6のアルキル基であり、例えばメチル基、エチル基、プロピル基等が挙げられる。 In the above formula, R 12 each independently represents a hydrogen atom or a lower alkyl group. The lower alkyl group is preferably an alkyl group having 1 to 20 carbon atoms, more preferably an alkyl group having 1 to 6 carbon atoms, and examples thereof include a methyl group, an ethyl group, and a propyl group.
上記式中、nは、(-SiR1 nR2 3-n)単位毎に独立して、0~3の整数であり、好ましくは0~2であり、より好ましくは0である。ただし、式中、すべてのnが同時に0になることはない。換言すれば、式中、少なくとも1つはR2が存在する。 In the above formula, n is independently an integer of 0 to 3, preferably 0 to 2, more preferably 0 for each (-SiR 1 n R 2 3-n ) unit. However, in the formula, all n are not 0 simultaneously. In other words, at least one R 2 is present in the formula.
上記式中、X1は、それぞれ独立して、単結合または2~10価の有機基を表す。当該X1は、式(A1)および(A2)で表される化合物において、主に撥水性および表面滑り性等を提供するパーフルオロポリエーテル部(即ち、Rf-PFPE部または-PFPE-部)と、基材との結合能を提供するシラン部(即ち、αを付して括弧でくくられた基)とを連結するリンカーと解される。従って、当該X1は、式(A1)および(A2)で表される化合物が安定に存在し得るものであれば、いずれの有機基であってもよい。 In the above formula, each X 1 independently represents a single bond or a divalent to 10-valent organic group. The X 1 is a perfluoropolyether part (ie, Rf-PFPE part or -PFPE-part) mainly providing water repellency and surface slipperiness in the compounds represented by the formulas (A1) and (A2). And a silane moiety (that is, a group parenthesized with α) that provides the binding ability to the base material. Therefore, X 1 may be any organic group as long as the compounds represented by formulas (A1) and (A2) can exist stably.
上記式中、αは1~9の整数であり、α’は1~9の整数である。これらαおよびα’は、X1の価数に応じて変化し得る。式(A1)においては、αおよびα’の和は、X1の価数と同じである。例えば、X1が10価の有機基である場合、αおよびα’の和は10であり、例えばαが9かつα’が1、αが5かつα’が5、またはαが1かつα’が9となり得る。また、X1が2価の有機基である場合、αおよびα’は1である。式(A2)においては、αはX1の価数から1を引いた値である。 In the above formula, α is an integer of 1 to 9, and α ′ is an integer of 1 to 9. These α and α ′ can vary depending on the valence of X 1 . In the formula (A1), the sum of α and α ′ is the same as the valence of X 1 . For example, when X 1 is a 10-valent organic group, the sum of α and α ′ is 10, for example, α is 9 and α ′ is 1, α is 5 and α ′ is 5, or α is 1 and α 'Can be nine. Further, when X 1 is a divalent organic group, α and α ′ are 1. In formula (A2), alpha is a value obtained by subtracting 1 from the valence of X 1.
上記X1は、好ましくは2~7価であり、より好ましくは2~4価であり、さらに好ましくは2価の有機基である。 X 1 is preferably 2 to 7 valent, more preferably 2 to 4 valent, and still more preferably a divalent organic group.
一の態様において、X1は2~4価の有機基であり、αは1~3であり、α’は1である。 In one embodiment, X 1 is a divalent to tetravalent organic group, α is 1 to 3, and α ′ is 1.
別の態様において、X1は2価の有機基であり、αは1であり、α’は1である。この場合、式(A1)および(A2)は、下記式(A1’)および(A2’)で表される。
上記X1の例としては、特に限定するものではないが、例えば、下記式:
-(R31)p’-(Xa)q’-
[式中:
R31は、単結合、-(CH2)s’-またはo-、m-もしくはp-フェニレン基を表し、好ましくは-(CH2)s’-であり、
s’は、1~20の整数、好ましくは1~6の整数、より好ましくは1~3の整数、さらにより好ましくは1または2であり、
Xaは、-(Xb)l’-を表し、
Xbは、各出現においてそれぞれ独立して、-O-、-S-、o-、m-もしくはp-フェニレン基、-C(O)O-、-Si(R33)2-、-(Si(R33)2O)m’-Si(R33)2-、-CONR34-、-O-CONR34-、-NR34-および-(CH2)n’-からなる群から選択される基を表し、
R33は、各出現においてそれぞれ独立して、フェニル基、C1-6アルキル基またはC1-6アルコキシ基を表し、好ましくはフェニル基またはC1-6アルキル基であり、より好ましくはメチル基であり、
R34は、各出現においてそれぞれ独立して、水素原子、フェニル基またはC1-6アルキル基(好ましくはメチル基)を表し、
m’は、各出現において、それぞれ独立して、1~100の整数、好ましくは1~20の整数であり、
n’は、各出現において、それぞれ独立して、1~20の整数、好ましくは1~6の整数、より好ましくは1~3の整数であり、
l’は、1~10の整数、好ましくは1~5の整数、より好ましくは1~3の整数であり、
p’は、0または1であり、
q’は、0または1であり、
ここに、p’およびq’の少なくとも一方は1であり、p’またはq’を付して括弧でくくられた各繰り返し単位の存在順序は任意である]
で表される2価の基が挙げられる。ここに、R31およびXa(典型的にはR31およびXaの水素原子)は、フッ素原子、C1-3アルキル基およびC1-3フルオロアルキル基から選択される1個またはそれ以上の置換基により置換されていてもよい。
Examples of X 1 are not particularly limited, but for example, the following formula:
-(R 31 ) p ' -(X a ) q'-
[Where:
R 31 represents a single bond, — (CH 2 ) s ′ — or o-, m- or p-phenylene group, preferably — (CH 2 ) s ′ —
s ′ is an integer of 1 to 20, preferably an integer of 1 to 6, more preferably an integer of 1 to 3, and even more preferably 1 or 2.
X a represents-(X b ) l ' -
X b is independently at each occurrence —O—, —S—, o—, m- or p-phenylene, —C (O) O—, —Si (R 33 ) 2 —, — ( Si (R 33 ) 2 O) m ′ —Si (R 33 ) 2 —, —CONR 34 —, —O—CONR 34 —, —NR 34 — and — (CH 2 ) n ′ — Represents a group,
R 33 each independently represents a phenyl group, a C 1-6 alkyl group or a C 1-6 alkoxy group, preferably a phenyl group or a C 1-6 alkyl group, and more preferably a methyl group. And
R 34 each independently represents a hydrogen atom, a phenyl group or a C 1-6 alkyl group (preferably a methyl group) at each occurrence;
m ′ is independently an integer of 1 to 100, preferably an integer of 1 to 20, at each occurrence,
n ′ is independently an integer of 1 to 20, preferably an integer of 1 to 6, more preferably an integer of 1 to 3, at each occurrence.
l ′ is an integer of 1 to 10, preferably an integer of 1 to 5, more preferably an integer of 1 to 3,
p ′ is 0 or 1;
q ′ is 0 or 1,
Here, at least one of p ′ and q ′ is 1, and the order of presence of each repeating unit in parentheses attached with p ′ or q ′ is arbitrary]
The bivalent group represented by these is mentioned. Here, R 31 and X a (typically a hydrogen atom of R 31 and X a ) are one or more selected from a fluorine atom, a C 1-3 alkyl group, and a C 1-3 fluoroalkyl group It may be substituted with a substituent.
好ましくは、上記X1は、-(R31)p’-(Xa)q’-R32-である。R32は、単結合、-(CH2)t’-またはo-、m-もしくはp-フェニレン基を表し、好ましくは-(CH2)t’-である。t’は、1~20の整数、好ましくは2~6の整数、より好ましくは2~3の整数である。ここに、R32(典型的にはR32の水素原子)は、フッ素原子、C1-3アルキル基およびC1-3フルオロアルキル基から選択される1個またはそれ以上の置換基により置換されていてもよい。 Preferably, X 1 is — (R 31 ) p ′ — (X a ) q ′ —R 32 —. R 32 represents a single bond, — (CH 2 ) t ′ — or o-, m- or p-phenylene group, and preferably — (CH 2 ) t ′ —. t ′ is an integer of 1 to 20, preferably an integer of 2 to 6, more preferably an integer of 2 to 3. Here, R 32 (typically a hydrogen atom of R 32 ) is substituted with one or more substituents selected from a fluorine atom, a C 1-3 alkyl group and a C 1-3 fluoroalkyl group. It may be.
好ましくは、上記X1は、
C1-20アルキレン基、
-R31-Xc-R32-、または
-Xd-R32-
[式中、R31およびR32は、上記と同意義である。]
であり得る。
Preferably, X 1 is
A C 1-20 alkylene group,
-R 31 -X c -R 32- , or -X d -R 32-
[Wherein, R 31 and R 32 are as defined above. ]
It can be.
より好ましくは、上記X1は、
C1-20アルキレン基、
-(CH2)s’-Xc-、
-(CH2)s’-Xc-(CH2)t’-
-Xd-、または
-Xd-(CH2)t’-
[式中、s’およびt’は、上記と同意義である。]
である。
More preferably, said X 1 is
A C 1-20 alkylene group,
-(CH 2 ) s' -X c- ,
-(CH 2 ) s ' -X c- (CH 2 ) t'-
-X d- , or -X d- (CH 2 ) t ' -
[Wherein, s ′ and t ′ are as defined above]. ]
It is.
上記式中、Xcは、
-O-、
-S-、
-C(O)O-、
-CONR34-、
-O-CONR34-、
-Si(R33)2-、
-(Si(R33)2O)m’-Si(R33)2-、
-O-(CH2)u’-(Si(R33)2O)m’-Si(R33)2-、
-O-(CH2)u’-Si(R33)2-O-Si(R33)2-CH2CH2-Si(R33)2-O-Si(R33)2-、
-O-(CH2)u’-Si(OCH3)2OSi(OCH3)2-、
-CONR34-(CH2)u’-(Si(R33)2O)m’-Si(R33)2-、
-CONR34-(CH2)u’-N(R34)-、または
-CONR34-(o-、m-またはp-フェニレン)-Si(R33)2-
[式中、R33、R34およびm’は、上記と同意義であり、
u’は1~20の整数、好ましくは2~6の整数、より好ましくは2~3の整数である。]を表す。Xcは、好ましくは-O-である。
In the above formula, X c is
-O-,
-S-,
-C (O) O-,
-CONR 34 -,
-O-CONR 34 -,
-Si (R 33 ) 2- ,
-(Si (R 33 ) 2 O) m ' -Si (R 33 ) 2- ,
—O— (CH 2 ) u ′ — (Si (R 33 ) 2 O) m ′ —Si (R 33 ) 2 —,
—O— (CH 2 ) u ′ —Si (R 33 ) 2 —O—Si (R 33 ) 2 —CH 2 CH 2 —Si (R 33 ) 2 —O—Si (R 33 ) 2 —,
—O— (CH 2 ) u ′ —Si (OCH 3 ) 2 OSi (OCH 3 ) 2 —,
—CONR 34 — (CH 2 ) u ′ — (Si (R 33 ) 2 O) m ′ —Si (R 33 ) 2 —,
—CONR 34 — (CH 2 ) u ′ —N (R 34 ) —, or —CONR 34 — (o-, m- or p-phenylene) -Si (R 33 ) 2 —
[Wherein, R 33 , R 34 and m ′ are as defined above;
u ′ is an integer of 1 to 20, preferably an integer of 2 to 6, more preferably an integer of 2 to 3. ]. X c is preferably —O—.
上記式中、Xdは、
-S-、
-C(O)O-、
-CONR34-、
-CONR34-(CH2)u’-(Si(R33)2O)m’-Si(R33)2-、
-CONR34-(CH2)u’-N(R34)-、または
-CONR34-(o-、m-またはp-フェニレン)-Si(R33)2-
[式中、各記号は、上記と同意義である。]
を表す。
In the above formula, X d is
-S-,
-C (O) O-,
-CONR 34 -,
—CONR 34 — (CH 2 ) u ′ — (Si (R 33 ) 2 O) m ′ —Si (R 33 ) 2 —,
—CONR 34 — (CH 2 ) u ′ —N (R 34 ) —, or —CONR 34 — (o-, m- or p-phenylene) -Si (R 33 ) 2 —
[Wherein each symbol is as defined above. ]
Represents.
より好ましくは、上記X1は、
C1-20アルキレン基、
-(CH2)s’-Xc-(CH2)t’-、または
-Xd-(CH2)t’-
[式中、各記号は、上記と同意義である。]
であり得る。
More preferably, said X 1 is
A C 1-20 alkylene group,
— (CH 2 ) s ′ —X c — (CH 2 ) t ′ —, or —X d — (CH 2 ) t ′ —
[Wherein each symbol is as defined above. ]
It can be.
さらにより好ましくは、上記X1は、
C1-20アルキレン基、
-(CH2)s’-O-(CH2)t’-、
-(CH2)s’-(Si(R33)2O)m’-Si(R33)2-(CH2)t’-、
-(CH2)s’-O-(CH2)u’-(Si(R33)2O)m’-Si(R33)2-(CH2)t’-、または
-(CH2)s’-O-(CH2)t’-Si(R33)2 -(CH2)u’-Si(R33)2-(CvH2v)-
[式中、R33、m’、s’、t’およびu’は、上記と同意義であり、vは1~20の整数、好ましくは2~6の整数、より好ましくは2~3の整数である。]
である。
Even more preferably, said X 1 is
A C 1-20 alkylene group,
— (CH 2 ) s ′ —O— (CH 2 ) t ′ —,
- (CH 2) s' - (Si (R 33) 2 O) m '-Si (R 33) 2 - (CH 2) t' -,
— (CH 2 ) s ′ —O— (CH 2 ) u ′ — (Si (R 33 ) 2 O) m ′ —Si (R 33 ) 2 — (CH 2 ) t ′ —, or — (CH 2 ) s′— O— (CH 2 ) t ′ —Si (R 33 ) 2 — (CH 2 ) u ′ —Si (R 33 ) 2 — (C v H 2v ) —
Wherein R 33 , m ′, s ′, t ′ and u ′ are as defined above, and v is an integer of 1 to 20, preferably an integer of 2 to 6, more preferably 2 to 3. It is an integer. ]
It is.
上記式中、-(CvH2v)-は、直鎖であっても、分枝鎖であってもよく、例えば、-CH2CH2-、-CH2CH2CH2-、-CH(CH3)-、-CH(CH3)CH2-であり得る。 In the above formula, — (C v H 2v ) — may be linear or branched. For example, —CH 2 CH 2 —, —CH 2 CH 2 CH 2 —, —CH It may be (CH 3 ) —, —CH (CH 3 ) CH 2 —.
上記X1基は、フッ素原子、C1-3アルキル基およびC1-3フルオロアルキル基(好ましくは、C1-3パーフルオロアルキル基)から選択される1個またはそれ以上の置換基により置換されていてもよい。 The X 1 group is substituted with one or more substituents selected from a fluorine atom, a C 1-3 alkyl group, and a C 1-3 fluoroalkyl group (preferably a C 1-3 perfluoroalkyl group). May be.
一の態様において、X1基は、-O-C1-6アルキレン基以外であり得る。 In one embodiment, the X 1 group can be other than an —O—C 1-6 alkylene group.
別の態様において、X1基としては、例えば下記の基が挙げられる:
Dは、
-CH2O(CH2)2-、
-CH2O(CH2)3-、
-CF2O(CH2)3-、
-(CH2)2-、
-(CH2)3-、
-(CH2)4-、
-CONH-(CH2)3-、
-CON(CH3)-(CH2)3-、
-CON(Ph)-(CH2)3-(式中、Phはフェニルを意味する)、および
から選択される基であり、
Eは、-(CH2)n-(nは2~6の整数)であり、
Dは、分子主鎖のPFPEに結合し、Eは、PFPEと反対の基に結合する。]
In another embodiment, examples of X 1 groups include the following groups:
D is
—CH 2 O (CH 2 ) 2 —,
—CH 2 O (CH 2 ) 3 —,
—CF 2 O (CH 2 ) 3 —,
-(CH 2 ) 2- ,
-(CH 2 ) 3- ,
- (CH 2) 4 -,
-CONH- (CH 2 ) 3- ,
-CON (CH 3 )-(CH 2 ) 3- ,
—CON (Ph) — (CH 2 ) 3 — (wherein Ph represents phenyl), and
A group selected from
E is — (CH 2 ) n — (n is an integer of 2 to 6);
D binds to PFPE of the molecular backbone, and E binds to the opposite group of PFPE. ]
上記X1の具体的な例としては、例えば:
-CH2O(CH2)2-、
-CH2O(CH2)3-、
-CH2O(CH2)6-、
-CH2O(CH2)3Si(CH3)2OSi(CH3)2(CH2)2-、
-CH2O(CH2)3Si(CH3)2OSi(CH3)2OSi(CH3)2(CH2)2-、
-CH2O(CH2)3Si(CH3)2O(Si(CH3)2O)2Si(CH3)2(CH2)2-、
-CH2O(CH2)3Si(CH3)2O(Si(CH3)2O)3Si(CH3)2(CH2)2-、
-CH2O(CH2)3Si(CH3)2O(Si(CH3)2O)10Si(CH3)2(CH2)2-、
-CH2O(CH2)3Si(CH3)2O(Si(CH3)2O)20Si(CH3)2(CH2)2-、
-CH2OCF2CHFOCF2-、
-CH2OCF2CHFOCF2CF2-、
-CH2OCF2CHFOCF2CF2CF2-、
-CH2OCH2CF2CF2OCF2-、
-CH2OCH2CF2CF2OCF2CF2-、
-CH2OCH2CF2CF2OCF2CF2CF2-、
-CH2OCH2CF2CF2OCF(CF3)CF2OCF2-、
-CH2OCH2CF2CF2OCF(CF3)CF2OCF2CF2-、
-CH2OCH2CF2CF2OCF(CF3)CF2OCF2CF2CF2-、
-CH2OCH2CHFCF2OCF2-、
-CH2OCH2CHFCF2OCF2CF2-、
-CH2OCH2CHFCF2OCF2CF2CF2-、
-CH2OCH2CHFCF2OCF(CF3)CF2OCF2-、
-CH2OCH2CHFCF2OCF(CF3)CF2OCF2CF2-、
-CH2OCH2CHFCF2OCF(CF3)CF2OCF2CF2CF2-
-CH2OCH2(CH2)7CH2Si(OCH3)2OSi(OCH3)2(CH2)2Si(OCH3)2OSi(OCH3)2(CH2)2-、
-CH2OCH2CH2CH2Si(OCH3)2OSi(OCH3)2(CH2)3-、
-CH2OCH2CH2CH2Si(OCH2CH3)2OSi(OCH2CH3)2(CH2)3-、
-CH2OCH2CH2CH2Si(OCH3)2OSi(OCH3)2(CH2)2-、
-CH2OCH2CH2CH2Si(OCH2CH3)2OSi(OCH2CH3)2(CH2)2-、
-(CH2)2-、
-(CH2)3-、
-(CH2)4-、
-(CH2)5-、
-(CH2)6-、
-CONH-(CH2)3-、
-CON(CH3)-(CH2)3-、
-CON(Ph)-(CH2)3-(式中、Phはフェニルを意味する)、
-CONH-(CH2)6-、
-CON(CH3)-(CH2)6-、
-CON(Ph)-(CH2)6-(式中、Phはフェニルを意味する)、
-CONH-(CH2)2NH(CH2)3-、
-CONH-(CH2)6NH(CH2)3-、
-CH2O-CONH-(CH2)3-、
-CH2O-CONH-(CH2)6-、
-S-(CH2)3-、
-(CH2)2S(CH2)3-、
-CONH-(CH2)3Si(CH3)2OSi(CH3)2(CH2)2-、
-CONH-(CH2)3Si(CH3)2OSi(CH3)2OSi(CH3)2(CH2)2-、
-CONH-(CH2)3Si(CH3)2O(Si(CH3)2O)2Si(CH3)2(CH2)2-、
-CONH-(CH2)3Si(CH3)2O(Si(CH3)2O)3Si(CH3)2(CH2)2-、
-CONH-(CH2)3Si(CH3)2O(Si(CH3)2O)10Si(CH3)2(CH2)2-、
-CONH-(CH2)3Si(CH3)2O(Si(CH3)2O)20Si(CH3)2(CH2)2-
-C(O)O-(CH2)3-、
-C(O)O-(CH2)6-、
-CH2-O-(CH2)3-Si(CH3)2-(CH2)2-Si(CH3)2-(CH2)2-、
-CH2-O-(CH2)3-Si(CH3)2-(CH2)2-Si(CH3)2-CH(CH3)-、
-CH2-O-(CH2)3-Si(CH3)2-(CH2)2-Si(CH3)2-(CH2)3-、
-CH2-O-(CH2)3-Si(CH3)2-(CH2)2-Si(CH3)2-CH(CH3)-CH2-、
-OCH2-、
-O(CH2)3-、
-OCFHCF2-、
—CH 2 O (CH 2 ) 2 —,
—CH 2 O (CH 2 ) 3 —,
—CH 2 O (CH 2 ) 6 —,
—CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 OSi (CH 3 ) 2 (CH 2 ) 2 —,
-CH 2 O (CH 2) 3 Si (CH 3) 2 OSi (CH 3) 2 OSi (CH 3) 2 (CH 2) 2 -,
-CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 2 Si (CH 3 ) 2 (CH 2 ) 2- ,
—CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 3 Si (CH 3 ) 2 (CH 2 ) 2 —,
—CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 10 Si (CH 3 ) 2 (CH 2 ) 2 —,
-CH 2 O (CH 2) 3 Si (CH 3) 2 O (Si (CH 3) 2 O) 20 Si (CH 3) 2 (CH 2) 2 -,
-CH 2 OCF 2 CHFOCF 2- ,
-CH 2 OCF 2 CHFOCF 2 CF 2- ,
-CH 2 OCF 2 CHFOCF 2 CF 2 CF 2- ,
—CH 2 OCH 2 CF 2 CF 2 OCF 2 —,
—CH 2 OCH 2 CF 2 CF 2 OCF 2 CF 2 —,
—CH 2 OCH 2 CF 2 CF 2 OCF 2 CF 2 CF 2 —,
—CH 2 OCH 2 CF 2 CF 2 OCF (CF 3 ) CF 2 OCF 2 —,
—CH 2 OCH 2 CF 2 CF 2 OCF (CF 3 ) CF 2 OCF 2 CF 2 —,
—CH 2 OCH 2 CF 2 CF 2 OCF (CF 3 ) CF 2 OCF 2 CF 2 CF 2 —,
-CH 2 OCH 2 CHFCF 2 OCF 2- ,
-CH 2 OCH 2 CHFCF 2 OCF 2 CF 2- ,
-CH 2 OCH 2 CHFCF 2 OCF 2 CF 2 CF 2- ,
—CH 2 OCH 2 CHFCF 2 OCF (CF 3 ) CF 2 OCF 2 —,
—CH 2 OCH 2 CHFCF 2 OCF (CF 3 ) CF 2 OCF 2 CF 2 —,
—CH 2 OCH 2 CHFCF 2 OCF (CF 3 ) CF 2 OCF 2 CF 2 CF 2 —
—CH 2 OCH 2 (CH 2 ) 7 CH 2 Si (OCH 3 ) 2 OSi (OCH 3 ) 2 (CH 2 ) 2 Si (OCH 3 ) 2 OSi (OCH 3 ) 2 (CH 2 ) 2 —,
—CH 2 OCH 2 CH 2 CH 2 Si (OCH 3 ) 2 OSi (OCH 3 ) 2 (CH 2 ) 3 —,
-CH 2 OCH 2 CH 2 CH 2 Si (OCH 2 CH 3 ) 2 OSi (OCH 2 CH 3 ) 2 (CH 2 ) 3- ,
—CH 2 OCH 2 CH 2 CH 2 Si (OCH 3 ) 2 OSi (OCH 3 ) 2 (CH 2 ) 2 —,
-CH 2 OCH 2 CH 2 CH 2 Si (OCH 2 CH 3 ) 2 OSi (OCH 2 CH 3 ) 2 (CH 2 ) 2- ,
-(CH 2 ) 2- ,
-(CH 2 ) 3- ,
- (CH 2) 4 -,
-(CH 2 ) 5- ,
-(CH 2 ) 6- ,
-CONH- (CH 2 ) 3- ,
-CON (CH 3 )-(CH 2 ) 3- ,
—CON (Ph) — (CH 2 ) 3 — (wherein Ph represents phenyl),
-CONH- (CH 2 ) 6- ,
-CON (CH 3 )-(CH 2 ) 6- ,
—CON (Ph) — (CH 2 ) 6 — (wherein Ph represents phenyl),
—CONH— (CH 2 ) 2 NH (CH 2 ) 3 —,
—CONH— (CH 2 ) 6 NH (CH 2 ) 3 —,
—CH 2 O—CONH— (CH 2 ) 3 —,
—CH 2 O—CONH— (CH 2 ) 6 —,
-S- (CH 2 ) 3- ,
-(CH 2 ) 2 S (CH 2 ) 3- ,
—CONH— (CH 2 ) 3 Si (CH 3 ) 2 OSi (CH 3 ) 2 (CH 2 ) 2 —,
—CONH— (CH 2 ) 3 Si (CH 3 ) 2 OSi (CH 3 ) 2 OSi (CH 3 ) 2 (CH 2 ) 2 —,
—CONH— (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 2 Si (CH 3 ) 2 (CH 2 ) 2 —,
—CONH— (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 3 Si (CH 3 ) 2 (CH 2 ) 2 —,
-CONH- (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 10 Si (CH 3 ) 2 (CH 2 ) 2- ,
—CONH— (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 20 Si (CH 3 ) 2 (CH 2 ) 2 —
-C (O) O- (CH 2 ) 3- ,
-C (O) O- (CH 2 ) 6- ,
—CH 2 —O— (CH 2 ) 3 —Si (CH 3 ) 2 — (CH 2 ) 2 —Si (CH 3 ) 2 — (CH 2 ) 2 —,
—CH 2 —O— (CH 2 ) 3 —Si (CH 3 ) 2 — (CH 2 ) 2 —Si (CH 3 ) 2 —CH (CH 3 ) —,
—CH 2 —O— (CH 2 ) 3 —Si (CH 3 ) 2 — (CH 2 ) 2 —Si (CH 3 ) 2 — (CH 2 ) 3 —,
—CH 2 —O— (CH 2 ) 3 —Si (CH 3 ) 2 — (CH 2 ) 2 —Si (CH 3 ) 2 —CH (CH 3 ) —CH 2 —,
-OCH 2- ,
—O (CH 2 ) 3 —,
-OCHFCF 2- ,
さらに別の態様において、X1は、式:-(R16)x-(CFR17)y-(CH2)z-で表される基である。式中、x、yおよびzは、それぞれ独立して、0~10の整数であり、x、yおよびzの和は1以上であり、括弧でくくられた各繰り返し単位の存在順序は式中において任意である。 In still another embodiment, X 1 is a group represented by the formula: — (R 16 ) x — (CFR 17 ) y — (CH 2 ) z —. In the formula, x, y and z are each independently an integer of 0 to 10, the sum of x, y and z is 1 or more, and the order in which each repeating unit enclosed in parentheses is in the formula Is optional.
上記式中、R16は、各出現においてそれぞれ独立して、酸素原子、フェニレン、カルバゾリレン、-NR26-(式中、R26は、水素原子または有機基を表す)または2価の有機基である。好ましくは、R16は、酸素原子または2価の極性基である。 In the above formula, R 16 is independently an oxygen atom, phenylene, carbazolylene, —NR 26 — (wherein R 26 represents a hydrogen atom or an organic group) or a divalent organic group at each occurrence. is there. Preferably, R 16 is an oxygen atom or a divalent polar group.
上記「2価の極性基」としては、特に限定されないが、-C(O)-、-C(=NR27)-、および-C(O)NR27-(これらの式中、R27は、水素原子または低級アルキル基を表す)が挙げられる。当該「低級アルキル基」は、例えば、炭素数1~6のアルキル基、例えばメチル、エチル、n-プロピルであり、これらは、1個またはそれ以上のフッ素原子により置換されていてもよい。 The “divalent polar group” is not particularly limited, but —C (O) —, —C (═NR 27 ) —, and —C (O) NR 27 — (in these formulas, R 27 is Represents a hydrogen atom or a lower alkyl group). The “lower alkyl group” is, for example, an alkyl group having 1 to 6 carbon atoms, for example, methyl, ethyl, n-propyl, and these may be substituted with one or more fluorine atoms.
上記式中、R17は、各出現においてそれぞれ独立して、水素原子、フッ素原子または低級フルオロアルキル基であり、好ましくはフッ素原子である。当該「低級フルオロアルキル基」は、例えば、炭素数1~6、好ましくは炭素数1~3のフルオロアルキル基、好ましくは炭素数1~3のパーフルオロアルキル基、より好ましくはトリフルオロメチル基、ペンタフルオロエチル基、さらに好ましくはトリフルオロメチル基である。 In the above formula, R 17 is each independently a hydrogen atom, a fluorine atom or a lower fluoroalkyl group, preferably a fluorine atom, at each occurrence. The “lower fluoroalkyl group” is, for example, a fluoroalkyl group having 1 to 6 carbon atoms, preferably 1 to 3 carbon atoms, preferably a perfluoroalkyl group having 1 to 3 carbon atoms, more preferably a trifluoromethyl group, A pentafluoroethyl group, more preferably a trifluoromethyl group.
この態様において、X1は、好ましくは、式:-(O)x-(CF2)y-(CH2)z-(式中、x、yおよびzは、上記と同意義であり、括弧でくくられた各繰り返し単位の存在順序は式中において任意である)で表される基である。 In this embodiment, X 1 is preferably of the formula: — (O) x — (CF 2 ) y — (CH 2 ) z —, wherein x, y and z are as defined above The order in which each repeating unit is included is arbitrary in the formula).
上記式:-(O)x-(CF2)y-(CH2)z-で表される基としては、例えば、-(O)x’-(CH2)z”-O-[(CH2)z’’’-O-]z””、および-(O)x’-(CF2)y”-(CH2)z”-O-[(CH2)z’’’-O-]z””(式中、x’は0または1であり、y”、z”およびz’’’は、それぞれ独立して、1~10の整数であり、z””は、0または1である)で表される基が挙げられる。なお、これらの基は左端がPFPE側に結合する。 Examples of the group represented by the above formula: — (O) x — (CF 2 ) y — (CH 2 ) z — include, for example, — (O) x ′ — (CH 2 ) z ″ —O — [(CH 2) z '''-O-] z "", and - (O) x' - ( CF 2) y "- (CH 2) z" -O - [(CH 2) z '''-O- Z ″ ″ (wherein x ′ is 0 or 1, y ″, z ″ and z ′ ″ are each independently an integer of 1 to 10, and z ″ ″ is 0 or 1) These groups are bonded at the left end to the PFPE side.
別の好ましい態様において、X1は、-O-CFR13-(CF2)e-である。 In another preferred embodiment, X 1 is —O—CFR 13 — (CF 2 ) e —.
上記R13は、それぞれ独立して、フッ素原子または低級フルオロアルキル基を表す。低級フルオロアルキル基は、例えば炭素数1~3のフルオロアルキル基、好ましくは炭素数1~3のパーフルオロアルキル基、より好ましくはトリフルオロメチル基、ペンタフルオロエチル基、更に好ましくはトリフルオロメチル基である。 Each R 13 independently represents a fluorine atom or a lower fluoroalkyl group. The lower fluoroalkyl group is, for example, a fluoroalkyl group having 1 to 3 carbon atoms, preferably a perfluoroalkyl group having 1 to 3 carbon atoms, more preferably a trifluoromethyl group, a pentafluoroethyl group, still more preferably a trifluoromethyl group. It is.
上記eは、それぞれ独立して、0または1である。 The above e is 0 or 1 independently.
一の具体例において、R13はフッ素原子であり、eは1である。 In one embodiment, R 13 is a fluorine atom and e is 1.
さらに別の態様において、X1基の例として、下記の基が挙げられる:
R41は、それぞれ独立して、水素原子、フェニル基、炭素数1~6のアルキル基、またはC1-6アルコキシ基好ましくはメチル基であり;
各X1基において、Tのうち任意のいくつかは、分子主鎖のPFPEに結合する以下の基:
-CH2O(CH2)2-、
-CH2O(CH2)3-、
-CF2O(CH2)3-、
-(CH2)2-、
-(CH2)3-、
-(CH2)4-、
-CONH-(CH2)3-、
-CON(CH3)-(CH2)3-、
-CON(Ph)-(CH2)3-(式中、Phはフェニルを意味する)、または
であり、別のTのいくつかは、分子主鎖のPFPEと反対の基(即ち、式(A1)、(A2)、(D1)および(D2)においては炭素原子、また、下記する式(B1)、(B2)、(C1)および(C2)においてはSi原子)に結合する-(CH2)n”-(n”は2~6の整数)であり、存在する場合、残りは、それぞれ独立して、メチル基、フェニル基またはC1-6アルコキシ基である。
In yet another embodiment, examples of X 1 groups include the following groups:
Each of R 41 is independently a hydrogen atom, a phenyl group, an alkyl group having 1 to 6 carbon atoms, or a C 1-6 alkoxy group, preferably a methyl group;
In each X 1 group, any some of T are attached to the PFPE of the molecular backbone:
—CH 2 O (CH 2 ) 2 —,
—CH 2 O (CH 2 ) 3 —,
—CF 2 O (CH 2 ) 3 —,
-(CH 2 ) 2- ,
-(CH 2 ) 3- ,
- (CH 2) 4 -,
-CONH- (CH 2 ) 3- ,
-CON (CH 3 )-(CH 2 ) 3- ,
—CON (Ph) — (CH 2 ) 3 — (wherein Ph represents phenyl), or
And some of the other T is a group opposite to PFPE of the molecular main chain (that is, a carbon atom in the formulas (A1), (A2), (D1) and (D2)), and a formula ( B1), (B2), (C1) and (C2) are bonded to Si atoms)-(CH 2 ) n " -(n" is an integer of 2 to 6). Each independently represents a methyl group, a phenyl group or a C 1-6 alkoxy group.
この態様において、X1、X5、X7およびX9は、それぞれ独立して、3~10価の有機基であり得る。 In this embodiment, X 1 , X 5 , X 7 and X 9 can each independently be a trivalent to 10 valent organic group.
上記式中、tは、それぞれ独立して、1~10の整数である。好ましい態様において、tは1~6の整数である。別の好ましい態様において、tは2~10の整数であり、好ましくは2~6の整数である。 In the above formula, t is each independently an integer of 1 to 10. In a preferred embodiment, t is an integer from 1-6. In another preferred embodiment, t is an integer from 2 to 10, preferably an integer from 2 to 6.
上記式中、X2は、各出現においてそれぞれ独立して、単結合または2価の有機基を表す。X2は、好ましくは、炭素数1~20のアルキレン基であり、より好ましくは、-(CH2)u-(式中、uは、0~2の整数である)である。 In the above formula, X 2 independently represents a single bond or a divalent organic group at each occurrence. X 2 is preferably an alkylene group having 1 to 20 carbon atoms, more preferably — (CH 2 ) u — (wherein u is an integer of 0 to 2).
好ましい式(A1)および(A2)で示される化合物は、下記式(A1’)および(A2’):
PFPEは、それぞれ独立して、式:
-(OC4F8)a-(OC3F6)b-(OC2F4)c-(OCF2)d-
(式中、a、b、cおよびdは、それぞれ独立して、0~200の整数であって、a、b、cおよびdの和は少なくとも1であり、添字a、b、cまたはdを付して括弧でくくられた各繰り返し単位の存在順序は式中において任意である。)
で表される基であり;
Rfは、各出現においてそれぞれ独立して、1個またはそれ以上のフッ素原子により置換されていてもよい炭素数1~16のアルキル基を表し;
R1は、各出現においてそれぞれ独立して、水素原子または炭素数1~22のアルキル基を表し;
R2は、各出現においてそれぞれ独立して、水酸基または加水分解可能な基を表し;
R11は、各出現においてそれぞれ独立して、水素原子またはハロゲン原子を表し;
R12は、各出現においてそれぞれ独立して、水素原子または低級アルキル基を表し;
nは、0~2の整数であり、好ましくは0であり;
X1は、-O-CFR13-(CF2)e-であり;
R13は、フッ素原子または低級フルオロアルキル基であり;
eは、0または1であり;
X2は、-(CH2)u-であり;
uは、0~2の整数であり;
tは、1~10の整数である。]
で表される化合物である。
Preferred compounds represented by formulas (A1) and (A2) are represented by the following formulas (A1 ′) and (A2 ′):
Each PFPE is independently of the formula:
-(OC 4 F 8 ) a- (OC 3 F 6 ) b- (OC 2 F 4 ) c- (OCF 2 ) d-
Wherein a, b, c and d are each independently an integer of 0 to 200, and the sum of a, b, c and d is at least 1, and the subscripts a, b, c or d The order of existence of each repeating unit with parentheses attached with is arbitrary in the formula.)
A group represented by:
Rf independently represents each alkyl group having 1 to 16 carbon atoms which may be substituted with one or more fluorine atoms at each occurrence;
R 1 independently represents a hydrogen atom or an alkyl group having 1 to 22 carbon atoms at each occurrence;
R 2 represents, independently at each occurrence, a hydroxyl group or a hydrolyzable group;
R 11 independently represents a hydrogen atom or a halogen atom at each occurrence;
R 12 independently represents a hydrogen atom or a lower alkyl group at each occurrence;
n is an integer from 0 to 2, preferably 0;
X 1 is —O—CFR 13 — (CF 2 ) e —;
R 13 is a fluorine atom or a lower fluoroalkyl group;
e is 0 or 1;
X 2 is — (CH 2 ) u —;
u is an integer from 0 to 2;
t is an integer of 1 to 10. ]
It is a compound represented by these.
上記式(A1)および(A2)で表される化合物は、例えば、Rf-PFPE-部分に対応するパーフルオロポリエーテル誘導体を原料として、末端にヨウ素を導入した後、-CH2CR12(X2-SiR1 nR2 3-n)-に対応するビニルモノマーを反応させることにより得ることができる。 The compounds represented by the above formulas (A1) and (A2) are obtained by introducing, for example, —CH 2 CR 12 (X It can be obtained by reacting a vinyl monomer corresponding to 2- SiR 1 n R 2 3-n ) —.
式(B1)および(B2):
上記式(B1)および(B2)中、Rf、PFPE、R1、R2およびnは、上記式(A1)および(A2)に関する記載と同意義である。 In the above formulas (B1) and (B2), Rf, PFPE, R 1 , R 2 and n are as defined in the above formulas (A1) and (A2).
上記式中、X5は、それぞれ独立して、単結合または2~10価の有機基を表す。当該X5は、式(B1)および(B2)で表される化合物において、主に撥水性および表面滑り性等を提供するパーフルオロポリエーテル部(Rf-PFPE部または-PFPE-部)と、基材との結合能を提供するシラン部(具体的には、-SiR1 nR2 3-n)とを連結するリンカーと解される。従って、当該X5は、式(B1)および(B2)で表される化合物が安定に存在し得るものであれば、いずれの有機基であってもよい。 In the above formulas, X 5 each independently represents a single bond or a divalent to 10-valent organic group. The X 5 is a perfluoropolyether part (Rf-PFPE part or -PFPE-part) mainly providing water repellency and surface slipperiness in the compounds represented by the formulas (B1) and (B2); It is understood as a linker that connects a silane moiety (specifically, —SiR 1 n R 2 3-n ) that provides a binding ability with a substrate. Therefore, X 5 may be any organic group as long as the compounds represented by formulas (B1) and (B2) can exist stably.
上記式中のβは、1~9の整数であり、β’は、1~9の整数である。これらβおよびβ’は、X3の価数に応じて決定され、式(B1)において、βおよびβ’の和は、X5の価数と同じである。例えば、X5が10価の有機基である場合、βおよびβ’の和は10であり、例えばβが9かつβ’が1、βが5かつβ’が5、またはβが1かつβ’が9となり得る。また、X5が2価の有機基である場合、βおよびβ’は1である。式(B2)において、βはX5の価数の値から1を引いた値である。 In the above formula, β is an integer of 1 to 9, and β ′ is an integer of 1 to 9. These β and β ′ are determined according to the valence of X 3 , and in the formula (B1), the sum of β and β ′ is the same as the valence of X 5 . For example, when X 5 is a 10-valent organic group, the sum of β and β ′ is 10, for example, β is 9 and β ′ is 1, β is 5 and β ′ is 5, or β is 1 and β 'Can be nine. When X 5 is a divalent organic group, β and β ′ are 1. In formula (B2), beta is a value obtained by subtracting 1 from the valence of the value of X 5.
上記X5は、好ましくは2~7価、より好ましくは2~4価、さらに好ましくは2価の有機基である。 X 5 is preferably a divalent organic group having 2 to 7 valences, more preferably 2 to 4 valences, and even more preferably a divalent organic group.
一の態様において、X5は2~4価の有機基であり、βは1~3であり、β’は1である。 In one embodiment, X 5 is a divalent to tetravalent organic group, β is 1 to 3, and β ′ is 1.
別の態様において、X5は2価の有機基であり、βは1であり、β’は1である。この場合、式(B1)および(B2)は、下記式(B1’)および(B2’)で表される。
上記X5の例としては、特に限定するものではないが、例えば、X1に関して記載したものと同様のものが挙げられる。 Examples of X 5 are not particularly limited, and examples thereof include those similar to those described for X 1 .
中でも、好ましい具体的なX5は、
-CH2O(CH2)2-、
-CH2O(CH2)3-、
-CH2O(CH2)6-、
-CH2O(CH2)3Si(CH3)2OSi(CH3)2(CH2)2-、
-CH2O(CH2)3Si(CH3)2OSi(CH3)2OSi(CH3)2(CH2)2-、
-CH2O(CH2)3Si(CH3)2O(Si(CH3)2O)2Si(CH3)2(CH2)2-、
-CH2O(CH2)3Si(CH3)2O(Si(CH3)2O)3Si(CH3)2(CH2)2-、
-CH2O(CH2)3Si(CH3)2O(Si(CH3)2O)10Si(CH3)2(CH2)2-、
-CH2O(CH2)3Si(CH3)2O(Si(CH3)2O)20Si(CH3)2(CH2)2-、
-CH2OCF2CHFOCF2-、
-CH2OCF2CHFOCF2CF2-、
-CH2OCF2CHFOCF2CF2CF2-、
-CH2OCH2CF2CF2OCF2-、
-CH2OCH2CF2CF2OCF2CF2-、
-CH2OCH2CF2CF2OCF2CF2CF2-、
-CH2OCH2CF2CF2OCF(CF3)CF2OCF2-、
-CH2OCH2CF2CF2OCF(CF3)CF2OCF2CF2-、
-CH2OCH2CF2CF2OCF(CF3)CF2OCF2CF2CF2-、
-CH2OCH2CHFCF2OCF2-、
-CH2OCH2CHFCF2OCF2CF2-、
-CH2OCH2CHFCF2OCF2CF2CF2-、
-CH2OCH2CHFCF2OCF(CF3)CF2OCF2-、
-CH2OCH2CHFCF2OCF(CF3)CF2OCF2CF2-、
-CH2OCH2CHFCF2OCF(CF3)CF2OCF2CF2CF2-
-CH2OCH2(CH2)7CH2Si(OCH3)2OSi(OCH3)2(CH2)2Si(OCH3)2OSi(OCH3)2(CH2)2-、
-CH2OCH2CH2CH2Si(OCH3)2OSi(OCH3)2(CH2)3-、
-CH2OCH2CH2CH2Si(OCH2CH3)2OSi(OCH2CH3)2(CH2)3-、
-CH2OCH2CH2CH2Si(OCH3)2OSi(OCH3)2(CH2)2-、
-CH2OCH2CH2CH2Si(OCH2CH3)2OSi(OCH2CH3)2(CH2)2-、
-(CH2)2-、
-(CH2)3-、
-(CH2)4-、
-(CH2)5-、
-(CH2)6-、
-CONH-(CH2)3-、
-CON(CH3)-(CH2)3-、
-CON(Ph)-(CH2)3-(式中、Phはフェニルを意味する)、
-CONH-(CH2)6-、
-CON(CH3)-(CH2)6-、
-CON(Ph)-(CH2)6-(式中、Phはフェニルを意味する)、
-CONH-(CH2)2NH(CH2)3-、
-CONH-(CH2)6NH(CH2)3-、
-CH2O-CONH-(CH2)3-、
-CH2O-CONH-(CH2)6-、
-S-(CH2)3-、
-(CH2)2S(CH2)3-、
-CONH-(CH2)3Si(CH3)2OSi(CH3)2(CH2)2-、
-CONH-(CH2)3Si(CH3)2OSi(CH3)2OSi(CH3)2(CH2)2-、
-CONH-(CH2)3Si(CH3)2O(Si(CH3)2O)2Si(CH3)2(CH2)2-、
-CONH-(CH2)3Si(CH3)2O(Si(CH3)2O)3Si(CH3)2(CH2)2-、
-CONH-(CH2)3Si(CH3)2O(Si(CH3)2O)10Si(CH3)2(CH2)2-、
-CONH-(CH2)3Si(CH3)2O(Si(CH3)2O)20Si(CH3)2(CH2)2-
-C(O)O-(CH2)3-、
-C(O)O-(CH2)6-、
-CH2-O-(CH2)3-Si(CH3)2-(CH2)2-Si(CH3)2-(CH2)2-、
-CH2-O-(CH2)3-Si(CH3)2-(CH2)2-Si(CH3)2-CH(CH3)-、
-CH2-O-(CH2)3-Si(CH3)2-(CH2)2-Si(CH3)2-(CH2)3-、
-CH2-O-(CH2)3-Si(CH3)2-(CH2)2-Si(CH3)2-CH(CH3)-CH2-、
-OCH2-、
-O(CH2)3-、
-OCFHCF2-、
—CH 2 O (CH 2 ) 2 —,
—CH 2 O (CH 2 ) 3 —,
—CH 2 O (CH 2 ) 6 —,
—CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 OSi (CH 3 ) 2 (CH 2 ) 2 —,
-CH 2 O (CH 2) 3 Si (CH 3) 2 OSi (CH 3) 2 OSi (CH 3) 2 (CH 2) 2 -,
-CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 2 Si (CH 3 ) 2 (CH 2 ) 2- ,
—CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 3 Si (CH 3 ) 2 (CH 2 ) 2 —,
—CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 10 Si (CH 3 ) 2 (CH 2 ) 2 —,
-CH 2 O (CH 2) 3 Si (CH 3) 2 O (Si (CH 3) 2 O) 20 Si (CH 3) 2 (CH 2) 2 -,
-CH 2 OCF 2 CHFOCF 2- ,
-CH 2 OCF 2 CHFOCF 2 CF 2- ,
-CH 2 OCF 2 CHFOCF 2 CF 2 CF 2- ,
—CH 2 OCH 2 CF 2 CF 2 OCF 2 —,
—CH 2 OCH 2 CF 2 CF 2 OCF 2 CF 2 —,
—CH 2 OCH 2 CF 2 CF 2 OCF 2 CF 2 CF 2 —,
—CH 2 OCH 2 CF 2 CF 2 OCF (CF 3 ) CF 2 OCF 2 —,
—CH 2 OCH 2 CF 2 CF 2 OCF (CF 3 ) CF 2 OCF 2 CF 2 —,
—CH 2 OCH 2 CF 2 CF 2 OCF (CF 3 ) CF 2 OCF 2 CF 2 CF 2 —,
-CH 2 OCH 2 CHFCF 2 OCF 2- ,
-CH 2 OCH 2 CHFCF 2 OCF 2 CF 2- ,
-CH 2 OCH 2 CHFCF 2 OCF 2 CF 2 CF 2- ,
—CH 2 OCH 2 CHFCF 2 OCF (CF 3 ) CF 2 OCF 2 —,
—CH 2 OCH 2 CHFCF 2 OCF (CF 3 ) CF 2 OCF 2 CF 2 —,
—CH 2 OCH 2 CHFCF 2 OCF (CF 3 ) CF 2 OCF 2 CF 2 CF 2 —
—CH 2 OCH 2 (CH 2 ) 7 CH 2 Si (OCH 3 ) 2 OSi (OCH 3 ) 2 (CH 2 ) 2 Si (OCH 3 ) 2 OSi (OCH 3 ) 2 (CH 2 ) 2 —,
—CH 2 OCH 2 CH 2 CH 2 Si (OCH 3 ) 2 OSi (OCH 3 ) 2 (CH 2 ) 3 —,
-CH 2 OCH 2 CH 2 CH 2 Si (OCH 2 CH 3 ) 2 OSi (OCH 2 CH 3 ) 2 (CH 2 ) 3- ,
—CH 2 OCH 2 CH 2 CH 2 Si (OCH 3 ) 2 OSi (OCH 3 ) 2 (CH 2 ) 2 —,
-CH 2 OCH 2 CH 2 CH 2 Si (OCH 2 CH 3 ) 2 OSi (OCH 2 CH 3 ) 2 (CH 2 ) 2- ,
-(CH 2 ) 2- ,
-(CH 2 ) 3- ,
- (CH 2) 4 -,
-(CH 2 ) 5- ,
-(CH 2 ) 6- ,
-CONH- (CH 2 ) 3- ,
-CON (CH 3 )-(CH 2 ) 3- ,
—CON (Ph) — (CH 2 ) 3 — (wherein Ph represents phenyl),
-CONH- (CH 2 ) 6- ,
-CON (CH 3 )-(CH 2 ) 6- ,
—CON (Ph) — (CH 2 ) 6 — (wherein Ph represents phenyl),
—CONH— (CH 2 ) 2 NH (CH 2 ) 3 —,
—CONH— (CH 2 ) 6 NH (CH 2 ) 3 —,
—CH 2 O—CONH— (CH 2 ) 3 —,
—CH 2 O—CONH— (CH 2 ) 6 —,
-S- (CH 2 ) 3- ,
-(CH 2 ) 2 S (CH 2 ) 3- ,
—CONH— (CH 2 ) 3 Si (CH 3 ) 2 OSi (CH 3 ) 2 (CH 2 ) 2 —,
—CONH— (CH 2 ) 3 Si (CH 3 ) 2 OSi (CH 3 ) 2 OSi (CH 3 ) 2 (CH 2 ) 2 —,
—CONH— (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 2 Si (CH 3 ) 2 (CH 2 ) 2 —,
—CONH— (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 3 Si (CH 3 ) 2 (CH 2 ) 2 —,
-CONH- (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 10 Si (CH 3 ) 2 (CH 2 ) 2- ,
—CONH— (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 20 Si (CH 3 ) 2 (CH 2 ) 2 —
-C (O) O- (CH 2 ) 3- ,
-C (O) O- (CH 2 ) 6- ,
—CH 2 —O— (CH 2 ) 3 —Si (CH 3 ) 2 — (CH 2 ) 2 —Si (CH 3 ) 2 — (CH 2 ) 2 —,
—CH 2 —O— (CH 2 ) 3 —Si (CH 3 ) 2 — (CH 2 ) 2 —Si (CH 3 ) 2 —CH (CH 3 ) —,
—CH 2 —O— (CH 2 ) 3 —Si (CH 3 ) 2 — (CH 2 ) 2 —Si (CH 3 ) 2 — (CH 2 ) 3 —,
—CH 2 —O— (CH 2 ) 3 —Si (CH 3 ) 2 — (CH 2 ) 2 —Si (CH 3 ) 2 —CH (CH 3 ) —CH 2 —,
-OCH 2- ,
—O (CH 2 ) 3 —,
-OCHFCF 2- ,
好ましい式(B1)および(B2)で示される化合物は、下記式(B1’)および(B2’):
[式中:
PFPEは、それぞれ独立して、式:
-(OC4F8)a-(OC3F6)b-(OC2F4)c-(OCF2)d-
(式中、a、b、cおよびdは、それぞれ独立して、0~200の整数であって、a、b、cおよびdの和は少なくとも1であり、添字a、b、cまたはdを付して括弧でくくられた各繰り返し単位の存在順序は式中において任意である。)
で表される基であり;
Rfは、各出現においてそれぞれ独立して、1個またはそれ以上のフッ素原子により置換されていてもよい炭素数1~16のアルキル基を表し;
R1は、各出現においてそれぞれ独立して、水素原子または炭素数1~22のアルキル基を表し;
R2は、各出現においてそれぞれ独立して、水酸基または加水分解可能な基を表し;
nは、0~2の整数であり、好ましくは0であり;
X5は、-CH2O(CH2)2-、-CH2O(CH2)3-または-CH2O(CH2)6-である]
で表される化合物である。
Preferred compounds represented by formulas (B1) and (B2) are represented by the following formulas (B1 ′) and (B2 ′):
[Where:
Each PFPE is independently of the formula:
-(OC 4 F 8 ) a- (OC 3 F 6 ) b- (OC 2 F 4 ) c- (OCF 2 ) d-
Wherein a, b, c and d are each independently an integer of 0 to 200, and the sum of a, b, c and d is at least 1, and the subscripts a, b, c or d The order of existence of each repeating unit with parentheses attached with is arbitrary in the formula.)
A group represented by:
Rf independently represents each alkyl group having 1 to 16 carbon atoms which may be substituted with one or more fluorine atoms at each occurrence;
R 1 independently represents a hydrogen atom or an alkyl group having 1 to 22 carbon atoms at each occurrence;
R 2 represents, independently at each occurrence, a hydroxyl group or a hydrolyzable group;
n is an integer from 0 to 2, preferably 0;
X 5 is —CH 2 O (CH 2 ) 2 —, —CH 2 O (CH 2 ) 3 — or —CH 2 O (CH 2 ) 6 —
It is a compound represented by these.
上記式(B1)および(B2)で表される化合物は、公知の方法、例えば特許文献1に記載の方法またはその改良方法により製造することができる。例えば、式(B1)および(B2)で表される化合物は、下記式(B1-4)または(B2-4):
PFPEは、それぞれ独立して、式:
-(OC4F8)a-(OC3F6)b-(OC2F4)c-(OCF2)d-
(式中、a、b、cおよびdは、それぞれ独立して、0~200の整数であって、a、b、cおよびdの和は少なくとも1であり、添字a、b、cまたはdを付して括弧でくくられた各繰り返し単位の存在順序は式中において任意である。)
で表される基であり;
Rfは、各出現においてそれぞれ独立して、1個またはそれ以上のフッ素原子により置換されていてもよい炭素数1~16のアルキル基を表し;
X5’は、それぞれ独立して、単結合または2~10価の有機基を表し;
βは、それぞれ独立して、1~9の整数であり;
β’は、それぞれ独立して、1~9の整数であり;
R82は、単結合または2価の有機基である。]
で表される化合物を、HSiM3(式中、Mは、それぞれ独立して、ハロゲン原子、R1またはR2であり、R1は、各出現においてそれぞれ独立して、水素原子または炭素数1~22のアルキル基であり、R2は、各出現においてそれぞれ独立して、水酸基または加水分解可能な基である)と反応させて、必要に応じて、上記ハロゲン原子を、R1またはR2に変換して、式(B1”)または(B2”):
nは、0~3の整数である。]
で表される化合物として得ることができる。
The compounds represented by the above formulas (B1) and (B2) can be produced by a known method, for example, the method described in Patent Document 1 or an improved method thereof. For example, the compounds represented by the formulas (B1) and (B2) are represented by the following formulas (B1-4) or (B2-4):
Each PFPE is independently of the formula:
-(OC 4 F 8 ) a- (OC 3 F 6 ) b- (OC 2 F 4 ) c- (OCF 2 ) d-
Wherein a, b, c and d are each independently an integer of 0 to 200, and the sum of a, b, c and d is at least 1, and the subscripts a, b, c or d The order of existence of each repeating unit with parentheses attached with is arbitrary in the formula.)
A group represented by:
Rf independently represents each alkyl group having 1 to 16 carbon atoms which may be substituted with one or more fluorine atoms at each occurrence;
Each X 5 ′ independently represents a single bond or a divalent to 10-valent organic group;
each β is independently an integer from 1 to 9;
each β ′ is independently an integer from 1 to 9;
R 82 is a single bond or a divalent organic group. ]
HSiM 3 (wherein, M is each independently a halogen atom, R 1 or R 2 , and R 1 is independently a hydrogen atom or a carbon number of 1 at each occurrence) And each R 2 is independently a hydroxyl group or a hydrolyzable group at each occurrence, and the halogen atom is optionally substituted with R 1 or R 2. Into the formula (B1 ″) or (B2 ″):
n is an integer of 0 to 3. ]
It can obtain as a compound represented by these.
式(B1”)または(B2”)において、X5’からR82-CH2CH2-までの部分が、式(B1)または(B2)におけるX5に対応する。 In the formula (B1 ″) or (B2 ″), the portion from X 5 ′ to R 82 —CH 2 CH 2 — corresponds to X 5 in the formula (B1) or (B2).
式(C1)および(C2):
上記式(C1)および(C2)中、RfおよびPFPEは、上記式(A1)および(A2)に関する記載と同意義である。 In the above formulas (C1) and (C2), Rf and PFPE are the same as those described for the above formulas (A1) and (A2).
上記式中、X7は、それぞれ独立して、単結合または2~10価の有機基を表す。当該X7は、式(C1)および(C2)で表される化合物において、主に撥水性および表面滑り性等を提供するパーフルオロポリエーテル部(Rf-PFPE部または-PFPE-部)と、基材との結合能を提供するシラン部(具体的には、-SiRa kRb lRc m基)とを連結するリンカーと解される。従って、当該X7は、式(C1)および(C2)で表される化合物が安定に存在し得るものであれば、いずれの有機基であってもよい。 In the above formulae, X 7 each independently represents a single bond or a divalent to 10-valent organic group. The X 7 is a formula (C1) and in the compounds represented by (C2), mainly perfluoropolyether unit for providing water repellency and surface slipperiness, etc. (Rf-PFPE unit or -PFPE- parts) (specifically, -SiR a k R b l R c m group) silane unit that provides a binding capability to a substrate is understood as a linker linking. Therefore, X 7 may be any organic group as long as the compounds represented by formulas (C1) and (C2) can exist stably.
上記式中のγは、1~9の整数であり、γ’は、1~9の整数である。これらγおよびγ’は、X7の価数に応じて決定され、式(C1)において、γおよびγ’の和は、X7の価数と同じである。例えば、X7が10価の有機基である場合、γおよびγ’の和は10であり、例えばγが9かつγ’が1、γが5かつγ’が5、またはγが1かつγ’が9となり得る。また、X7が2価の有機基である場合、γおよびγ’は1である。式(C1)において、γはX7の価数の値から1を引いた値である。 In the above formula, γ is an integer of 1 to 9, and γ ′ is an integer of 1 to 9. These γ and γ ′ are determined according to the valence of X 7 , and in the formula (C1), the sum of γ and γ ′ is the same as the valence of X 7 . For example, when X 7 is a 10-valent organic group, the sum of γ and γ ′ is 10, for example, γ is 9 and γ ′ is 1, γ is 5 and γ ′ is 5, or γ is 1 and γ. 'Can be nine. Further, when X 7 is a divalent organic group, γ and γ ′ are 1. In formula (C1), gamma is a value obtained by subtracting 1 from the valence of the values of X 7.
上記X7は、好ましくは2~7価、より好ましくは2~4価、さらに好ましくは2価の有機基である。 X 7 is preferably a divalent organic group having 2 to 7 valences, more preferably 2 to 4 valences, and even more preferably a divalent organic group.
一の態様において、X7は2~4価の有機基であり、γは1~3であり、γ’は1である。 In one embodiment, X 7 is a divalent to tetravalent organic group, γ is 1 to 3, and γ ′ is 1.
別の態様において、X7は2価の有機基であり、γは1であり、γ’は1である。この場合、式(C1)および(C2)は、下記式(C1’)および(C2’)で表される。
上記X7の例としては、特に限定するものではないが、例えば、X1に関して記載したものと同様のものが挙げられる。 Examples of X 7 are not particularly limited, and examples thereof include those similar to those described for X 1 .
中でも、好ましい具体的なX5は、-CH2O(CH2)2-、
-CH2O(CH2)3-、
-CH2O(CH2)6-、
-CH2O(CH2)3Si(CH3)2OSi(CH3)2(CH2)2-、
-CH2O(CH2)3Si(CH3)2OSi(CH3)2OSi(CH3)2(CH2)2-、
-CH2O(CH2)3Si(CH3)2O(Si(CH3)2O)2Si(CH3)2(CH2)2-、
-CH2O(CH2)3Si(CH3)2O(Si(CH3)2O)3Si(CH3)2(CH2)2-、
-CH2O(CH2)3Si(CH3)2O(Si(CH3)2O)10Si(CH3)2(CH2)2-、
-CH2O(CH2)3Si(CH3)2O(Si(CH3)2O)20Si(CH3)2(CH2)2-、
-CH2OCF2CHFOCF2-、
-CH2OCF2CHFOCF2CF2-、
-CH2OCF2CHFOCF2CF2CF2-、
-CH2OCH2CF2CF2OCF2-、
-CH2OCH2CF2CF2OCF2CF2-、
-CH2OCH2CF2CF2OCF2CF2CF2-、
-CH2OCH2CF2CF2OCF(CF3)CF2OCF2-、
-CH2OCH2CF2CF2OCF(CF3)CF2OCF2CF2-、
-CH2OCH2CF2CF2OCF(CF3)CF2OCF2CF2CF2-、
-CH2OCH2CHFCF2OCF2-、
-CH2OCH2CHFCF2OCF2CF2-、
-CH2OCH2CHFCF2OCF2CF2CF2-、
-CH2OCH2CHFCF2OCF(CF3)CF2OCF2-、
-CH2OCH2CHFCF2OCF(CF3)CF2OCF2CF2-、
-CH2OCH2CHFCF2OCF(CF3)CF2OCF2CF2CF2-
-CH2OCH2(CH2)7CH2Si(OCH3)2OSi(OCH3)2(CH2)2Si(OCH3)2OSi(OCH3)2(CH2)2-、
-CH2OCH2CH2CH2Si(OCH3)2OSi(OCH3)2(CH2)3-、
-CH2OCH2CH2CH2Si(OCH2CH3)2OSi(OCH2CH3)2(CH2)3-、
-CH2OCH2CH2CH2Si(OCH3)2OSi(OCH3)2(CH2)2-、
-CH2OCH2CH2CH2Si(OCH2CH3)2OSi(OCH2CH3)2(CH2)2-、
-(CH2)2-、
-(CH2)3-、
-(CH2)4-、
-(CH2)5-、
-(CH2)6-、
-CONH-(CH2)3-、
-CON(CH3)-(CH2)3-、
-CON(Ph)-(CH2)3-(式中、Phはフェニルを意味する)、
-CONH-(CH2)6-、
-CON(CH3)-(CH2)6-、
-CON(Ph)-(CH2)6-(式中、Phはフェニルを意味する)、
-CONH-(CH2)2NH(CH2)3-、
-CONH-(CH2)6NH(CH2)3-、
-CH2O-CONH-(CH2)3-、
-CH2O-CONH-(CH2)6-、
-S-(CH2)3-、
-(CH2)2S(CH2)3-、
-CONH-(CH2)3Si(CH3)2OSi(CH3)2(CH2)2-、
-CONH-(CH2)3Si(CH3)2OSi(CH3)2OSi(CH3)2(CH2)2-、
-CONH-(CH2)3Si(CH3)2O(Si(CH3)2O)2Si(CH3)2(CH2)2-、
-CONH-(CH2)3Si(CH3)2O(Si(CH3)2O)3Si(CH3)2(CH2)2-、
-CONH-(CH2)3Si(CH3)2O(Si(CH3)2O)10Si(CH3)2(CH2)2-、
-CONH-(CH2)3Si(CH3)2O(Si(CH3)2O)20Si(CH3)2(CH2)2-
-C(O)O-(CH2)3-、
-C(O)O-(CH2)6-、
-CH2-O-(CH2)3-Si(CH3)2-(CH2)2-Si(CH3)2-(CH2)2-、
-CH2-O-(CH2)3-Si(CH3)2-(CH2)2-Si(CH3)2-CH(CH3)-、
-CH2-O-(CH2)3-Si(CH3)2-(CH2)2-Si(CH3)2-(CH2)3-、
-CH2-O-(CH2)3-Si(CH3)2-(CH2)2-Si(CH3)2-CH(CH3)-CH2-、
-OCH2-、
-O(CH2)3-、
-OCFHCF2-、
—CH 2 O (CH 2 ) 3 —,
—CH 2 O (CH 2 ) 6 —,
—CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 OSi (CH 3 ) 2 (CH 2 ) 2 —,
-CH 2 O (CH 2) 3 Si (CH 3) 2 OSi (CH 3) 2 OSi (CH 3) 2 (CH 2) 2 -,
-CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 2 Si (CH 3 ) 2 (CH 2 ) 2- ,
—CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 3 Si (CH 3 ) 2 (CH 2 ) 2 —,
—CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 10 Si (CH 3 ) 2 (CH 2 ) 2 —,
-CH 2 O (CH 2) 3 Si (CH 3) 2 O (Si (CH 3) 2 O) 20 Si (CH 3) 2 (CH 2) 2 -,
-CH 2 OCF 2 CHFOCF 2- ,
-CH 2 OCF 2 CHFOCF 2 CF 2- ,
-CH 2 OCF 2 CHFOCF 2 CF 2 CF 2- ,
—CH 2 OCH 2 CF 2 CF 2 OCF 2 —,
—CH 2 OCH 2 CF 2 CF 2 OCF 2 CF 2 —,
—CH 2 OCH 2 CF 2 CF 2 OCF 2 CF 2 CF 2 —,
—CH 2 OCH 2 CF 2 CF 2 OCF (CF 3 ) CF 2 OCF 2 —,
—CH 2 OCH 2 CF 2 CF 2 OCF (CF 3 ) CF 2 OCF 2 CF 2 —,
—CH 2 OCH 2 CF 2 CF 2 OCF (CF 3 ) CF 2 OCF 2 CF 2 CF 2 —,
-CH 2 OCH 2 CHFCF 2 OCF 2- ,
-CH 2 OCH 2 CHFCF 2 OCF 2 CF 2- ,
-CH 2 OCH 2 CHFCF 2 OCF 2 CF 2 CF 2- ,
—CH 2 OCH 2 CHFCF 2 OCF (CF 3 ) CF 2 OCF 2 —,
—CH 2 OCH 2 CHFCF 2 OCF (CF 3 ) CF 2 OCF 2 CF 2 —,
—CH 2 OCH 2 CHFCF 2 OCF (CF 3 ) CF 2 OCF 2 CF 2 CF 2 —
—CH 2 OCH 2 (CH 2 ) 7 CH 2 Si (OCH 3 ) 2 OSi (OCH 3 ) 2 (CH 2 ) 2 Si (OCH 3 ) 2 OSi (OCH 3 ) 2 (CH 2 ) 2 —,
—CH 2 OCH 2 CH 2 CH 2 Si (OCH 3 ) 2 OSi (OCH 3 ) 2 (CH 2 ) 3 —,
-CH 2 OCH 2 CH 2 CH 2 Si (OCH 2 CH 3 ) 2 OSi (OCH 2 CH 3 ) 2 (CH 2 ) 3- ,
—CH 2 OCH 2 CH 2 CH 2 Si (OCH 3 ) 2 OSi (OCH 3 ) 2 (CH 2 ) 2 —,
-CH 2 OCH 2 CH 2 CH 2 Si (OCH 2 CH 3 ) 2 OSi (OCH 2 CH 3 ) 2 (CH 2 ) 2- ,
-(CH 2 ) 2- ,
-(CH 2 ) 3- ,
- (CH 2) 4 -,
-(CH 2 ) 5- ,
-(CH 2 ) 6- ,
-CONH- (CH 2 ) 3- ,
-CON (CH 3 )-(CH 2 ) 3- ,
—CON (Ph) — (CH 2 ) 3 — (wherein Ph represents phenyl),
-CONH- (CH 2 ) 6- ,
-CON (CH 3 )-(CH 2 ) 6- ,
—CON (Ph) — (CH 2 ) 6 — (wherein Ph represents phenyl),
—CONH— (CH 2 ) 2 NH (CH 2 ) 3 —,
—CONH— (CH 2 ) 6 NH (CH 2 ) 3 —,
—CH 2 O—CONH— (CH 2 ) 3 —,
—CH 2 O—CONH— (CH 2 ) 6 —,
-S- (CH 2 ) 3- ,
-(CH 2 ) 2 S (CH 2 ) 3- ,
—CONH— (CH 2 ) 3 Si (CH 3 ) 2 OSi (CH 3 ) 2 (CH 2 ) 2 —,
—CONH— (CH 2 ) 3 Si (CH 3 ) 2 OSi (CH 3 ) 2 OSi (CH 3 ) 2 (CH 2 ) 2 —,
—CONH— (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 2 Si (CH 3 ) 2 (CH 2 ) 2 —,
—CONH— (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 3 Si (CH 3 ) 2 (CH 2 ) 2 —,
-CONH- (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 10 Si (CH 3 ) 2 (CH 2 ) 2- ,
—CONH— (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 20 Si (CH 3 ) 2 (CH 2 ) 2 —
-C (O) O- (CH 2 ) 3- ,
-C (O) O- (CH 2 ) 6- ,
—CH 2 —O— (CH 2 ) 3 —Si (CH 3 ) 2 — (CH 2 ) 2 —Si (CH 3 ) 2 — (CH 2 ) 2 —,
—CH 2 —O— (CH 2 ) 3 —Si (CH 3 ) 2 — (CH 2 ) 2 —Si (CH 3 ) 2 —CH (CH 3 ) —,
—CH 2 —O— (CH 2 ) 3 —Si (CH 3 ) 2 — (CH 2 ) 2 —Si (CH 3 ) 2 — (CH 2 ) 3 —,
—CH 2 —O— (CH 2 ) 3 —Si (CH 3 ) 2 — (CH 2 ) 2 —Si (CH 3 ) 2 —CH (CH 3 ) —CH 2 —,
-OCH 2- ,
—O (CH 2 ) 3 —,
-OCHFCF 2- ,
上記式中、Raは、各出現においてそれぞれ独立して、-Z-SiR71 pR72 qR73 rを表す。 In the above formula, R a independently represents —Z—SiR 71 p R 72 q R 73 r at each occurrence.
式中、Zは、各出現においてそれぞれ独立して、酸素原子または2価の有機基を表す。 In the formula, Z represents an oxygen atom or a divalent organic group independently at each occurrence.
上記Zは、好ましくは、2価の有機基であり、式(C1)または式(C2)における分子主鎖の末端のSi原子(Raが結合しているSi原子)とシロキサン結合を形成するものを含まない。 Z is preferably a divalent organic group, and forms a siloxane bond with the Si atom (Si atom to which R a is bonded) at the end of the molecular main chain in formula (C1) or formula (C2). Does not include things.
上記Zは、好ましくは、C1-6アルキレン基、-(CH2)g-O-(CH2)h-(式中、gは、1~6の整数であり、hは、1~6の整数である)または、-フェニレン-(CH2)i-(式中、iは、0~6の整数である)であり、より好ましくはC1-3アルキレン基である。これらの基は、例えば、フッ素原子、C1-6アルキル基、C2-6アルケニル基、およびC2-6アルキニル基から選択される1個またはそれ以上の置換基により置換されていてもよい。 Z is preferably a C 1-6 alkylene group, — (CH 2 ) g —O— (CH 2 ) h — (wherein g is an integer of 1 to 6, and h is 1 to 6 Or -phenylene- (CH 2 ) i- (wherein i is an integer of 0 to 6), more preferably a C 1-3 alkylene group. These groups may be substituted with, for example, one or more substituents selected from a fluorine atom, a C 1-6 alkyl group, a C 2-6 alkenyl group, and a C 2-6 alkynyl group. .
式中、R71は、各出現においてそれぞれ独立して、Ra’を表す。Ra’は、Raと同意義である。 In the formula, R 71 represents R a ′ independently at each occurrence. R a ′ has the same meaning as R a .
Ra中、Z基を介して直鎖状に連結されるSiは最大で5個である。即ち、上記Raにおいて、R71が少なくとも1つ存在する場合、Ra中にZ基を介して直鎖状に連結されるSi原子が2個以上存在するが、かかるZ基を介して直鎖状に連結されるSi原子の数は最大で5個である。なお、「Ra中のZ基を介して直鎖状に連結されるSi原子の数」とは、Ra中において直鎖状に連結される-Z-Si-の繰り返し数と等しくなる。 During R a, Si is connected to the linear through the Z group is a five at the maximum. That is, in the above R a , when at least one R 71 is present, there are two or more Si atoms linearly linked via a Z group in R a , The maximum number of Si atoms connected in a chain is five. The "number of Si atoms linearly linked via a Z group in R a" is equal to -Z-Si- repeating number of which is connected to a linear during R a.
例えば、下記にRa中においてZ基を介してSi原子が連結された一例を示す。
上記式において、*は、主鎖のSiに結合する部位を意味し、…は、ZSi以外の所定の基が結合していること、即ち、Si原子の3本の結合手がすべて…である場合、ZSiの繰り返しの終了箇所を意味する。また、Siの右肩の数字は、*から数えたZ基を介して直鎖状に連結されたSiの出現数を意味する。即ち、Si2でZSi繰り返しが終了している鎖は「Ra中のZ基を介して直鎖状に連結されるSi原子の数」が2個であり、同様に、Si3、Si4およびSi5でZSi繰り返しが終了している鎖は、それぞれ、「Ra中のZ基を介して直鎖状に連結されるSi原子の数」が3、4および5個である。なお、上記の式から明らかなように、Ra中には、ZSi鎖が複数存在するが、これらはすべて同じ長さである必要はなく、それぞれ任意の長さであってもよい。 In the above formula, * means a site bonded to Si of the main chain, and ... means that a predetermined group other than ZSi is bonded, that is, all three bonds of Si atoms are ... In this case, it means the end point of ZSi repetition. The number on the right shoulder of Si means the number of appearances of Si connected in a straight line through the Z group counted from *. That is, the chain in which ZSi repeat is completed in Si 2 has “the number of Si atoms linearly linked through the Z group in Ra ”, and similarly, Si 3 , Si 4 And the chain in which the ZSi repetition is completed in Si 5 has “number of Si atoms linearly linked through the Z group in R a ” being 3, 4 and 5, respectively. As is apparent from the above equation, is in the R a, but ZSi chain there are multiple, they need not be all the same length, each may be of any length.
好ましい態様において、下記に示すように、「Ra中のZ基を介して直鎖状に連結されるSi原子の数」は、すべての鎖において、1個(左式)または2個(右式)である。
一の態様において、Ra中のZ基を介して直鎖状に連結されるSi原子の数は1個または2個、好ましくは1個である。 In one embodiment, the number of Si atoms connected in a straight chain via a Z group in R a is 1 or 2, preferably 1.
式中、R72は、各出現においてそれぞれ独立して、水酸基または加水分解可能な基を表す。 In the formula, R 72 independently represents a hydroxyl group or a hydrolyzable group at each occurrence.
上記「加水分解可能な基」とは、本明細書において用いられる場合、加水分解反応を受け得る基を意味する。加水分解可能な基の例としては、-OR、-OCOR、-O-N=C(R)2、-N(R)2、-NHR、ハロゲン(これら式中、Rは、置換または非置換の炭素数1~4のアルキル基を示す)などが挙げられ、好ましくは-OR(アルコキシ基)である。Rの例には、メチル基、エチル基、プロピル基、イソプロピル基、n-ブチル基、イソブチル基などの非置換アルキル基;クロロメチル基などの置換アルキル基が含まれる。それらの中でも、アルキル基、特に非置換アルキル基が好ましく、メチル基またはエチル基がより好ましい。水酸基は、特に限定されないが、加水分解可能な基が加水分解して生じたものであってよい。 The “hydrolyzable group” as used herein means a group capable of undergoing a hydrolysis reaction. Examples of hydrolyzable groups include —OR, —OCOR, —O—N═C (R) 2 , —N (R) 2 , —NHR, halogen (wherein R is substituted or unsubstituted Represents an alkyl group having 1 to 4 carbon atoms), preferably —OR (alkoxy group). Examples of R include unsubstituted alkyl groups such as methyl group, ethyl group, propyl group, isopropyl group, n-butyl group and isobutyl group; substituted alkyl groups such as chloromethyl group. Among them, an alkyl group, particularly an unsubstituted alkyl group is preferable, and a methyl group or an ethyl group is more preferable. The hydroxyl group is not particularly limited, but may be a group produced by hydrolysis of a hydrolyzable group.
好ましくは、R72は、-OR(式中、Rは、置換または非置換のC1-3アルキル基、より好ましくはメチル基を表す)である。 Preferably, R 72 is —OR (wherein R represents a substituted or unsubstituted C 1-3 alkyl group, more preferably a methyl group).
式中、R73は、各出現においてそれぞれ独立して、水素原子または低級アルキル基を表す。該低級アルキル基は、好ましくは炭素数1~20のアルキル基、より好ましくは炭素数1~6のアルキル基、さらに好ましくはメチル基である。 In the formula, R 73 independently represents a hydrogen atom or a lower alkyl group at each occurrence. The lower alkyl group is preferably an alkyl group having 1 to 20 carbon atoms, more preferably an alkyl group having 1 to 6 carbon atoms, and still more preferably a methyl group.
式中、pは、各出現においてそれぞれ独立して、0~3の整数であり;qは、各出現においてそれぞれ独立して、0~3の整数であり;rは、各出現においてそれぞれ独立して、0~3の整数である。ただし、p、qおよびrの和は3である。 Where p is independently an integer from 0 to 3 at each occurrence; q is independently an integer from 0 to 3 at each occurrence; and r is independently at each occurrence. And an integer from 0 to 3. However, the sum of p, q and r is 3.
好ましい態様において、Ra中の末端のRa’(Ra’が存在しない場合、Ra)において、上記qは、好ましくは2以上、例えば2または3であり、より好ましくは3である。 In a preferred embodiment, '(if R a' is absent, R a) terminal of R a in R a in the above q is preferably 2 or more, for example 2 or 3, more preferably 3.
上記式(C1)および(C2)においては、少なくとも1つのR72が存在する。 In the above formulas (C1) and (C2), at least one R 72 is present.
上記式中、Rbは、各出現においてそれぞれ独立して、水酸基または加水分解可能な基を表す。 In the above formula, R b represents a hydroxyl group or a hydrolyzable group independently at each occurrence.
上記Rbは、好ましくは、水酸基、-OR、-OCOR、-O-N=C(R)2、-N(R)2、-NHR、ハロゲン(これら式中、Rは、置換または非置換の炭素数1~4のアルキル基を示す)であり、好ましくは-ORである。Rは、メチル基、エチル基、プロピル基、イソプロピル基、n-ブチル基、イソブチル基などの非置換アルキル基;クロロメチル基などの置換アルキル基が含まれる。それらの中でも、アルキル基、特に非置換アルキル基が好ましく、メチル基またはエチル基がより好ましい。水酸基は、特に限定されないが、加水分解可能な基が加水分解して生じたものであってよい。より好ましくは、Rcは、-OR(式中、Rは、置換または非置換のC1-3アルキル基、より好ましくはメチル基を表す)である。 R b is preferably a hydroxyl group, —OR, —OCOR, —O—N═C (R) 2 , —N (R) 2 , —NHR, halogen (in these formulas, R is substituted or unsubstituted) An alkyl group having 1 to 4 carbon atoms), preferably —OR. R includes an unsubstituted alkyl group such as a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, and an isobutyl group; and a substituted alkyl group such as a chloromethyl group. Among them, an alkyl group, particularly an unsubstituted alkyl group is preferable, and a methyl group or an ethyl group is more preferable. The hydroxyl group is not particularly limited, but may be a group produced by hydrolysis of a hydrolyzable group. More preferably, R c is —OR (wherein R represents a substituted or unsubstituted C 1-3 alkyl group, more preferably a methyl group).
上記式中、Rcは、各出現においてそれぞれ独立して、水素原子または低級アルキル基を表す。該低級アルキル基は、好ましくは炭素数1~20のアルキル基、より好ましくは炭素数1~6のアルキル基、さらに好ましくはメチル基である。 In the above formula, R c independently represents a hydrogen atom or a lower alkyl group at each occurrence. The lower alkyl group is preferably an alkyl group having 1 to 20 carbon atoms, more preferably an alkyl group having 1 to 6 carbon atoms, and still more preferably a methyl group.
式中、kは、各出現においてそれぞれ独立して、0~3の整数であり;lは、各出現においてそれぞれ独立して、0~3の整数であり;mは、各出現においてそれぞれ独立して、0~3の整数である。ただし、k、lおよびmの和は、3である。 Where k is independently an integer from 0 to 3 at each occurrence; l is independently an integer from 0 to 3 at each occurrence; and m is independently at each occurrence. And an integer from 0 to 3. However, the sum of k, l and m is 3.
上記式(C1)および(C2)で表される化合物は、例えば、Rf-PFPE-部分に対応するパーフルオロポリエーテル誘導体を原料として、末端に水酸基を導入した後、末端に不飽和結合を有する基を導入し、この不飽和結合を有する基とハロゲン原子を有するシリル誘導体とを反応させ、さらにこのシリル基に末端に水酸基を導入し、導入した不飽和結合を有する基とシリル誘導体とを反応させることにより得ることができる。例えば、以下のようにして得ることができる。 The compounds represented by the above formulas (C1) and (C2) have, for example, a perfluoropolyether derivative corresponding to the Rf-PFPE- moiety as a raw material, a hydroxyl group introduced at the terminal, and then an unsaturated bond at the terminal A group is introduced, the group having an unsaturated bond is reacted with a silyl derivative having a halogen atom, a hydroxyl group is further introduced into the terminal of the silyl group, and the introduced group having an unsaturated bond is reacted with the silyl derivative. Can be obtained. For example, it can be obtained as follows.
好ましい式(C1)および(C2)で示される化合物は、下記式(C1”)および(C2”):
PFPEは、それぞれ独立して、式:
-(OC4F8)a-(OC3F6)b-(OC2F4)c-(OCF2)d-
(式中、a、b、cおよびdは、それぞれ独立して、0~200の整数であって、a、b、cおよびdの和は少なくとも1であり、添字a、b、cまたはdを付して括弧でくくられた各繰り返し単位の存在順序は式中において任意である。)
で表される基であり;
Rfは、各出現においてそれぞれ独立して、1個またはそれ以上のフッ素原子により置換されていてもよい炭素数1~16のアルキル基を表し;
X7は、-CH2O(CH2)2-、-CH2O(CH2)3-または-CH2O(CH2)6-を表し;
Raは、各出現においてそれぞれ独立して、-Z-SiR71
pR72
qR73
rを表し;
Zは、C1-6アルキレン基を表し;
R71は、各出現においてそれぞれ独立して、Ra’を表し;
Ra’は、Raと同意義であり;
Ra中、Z基を介して直鎖状に連結されるSiは最大で5個であり;
R72は、各出現においてそれぞれ独立して、水酸基または加水分解可能な基を表し;
R73は、各出現においてそれぞれ独立して、水素原子または低級アルキル基を表し;
pは、各出現においてそれぞれ独立して、0~2の整数であり;
qは、各出現においてそれぞれ独立して、1~3の整数、好ましくは3であり;
rは、各出現においてそれぞれ独立して、0~2の整数であり;
ただし、一のRaにおいて、p、qおよびrの和は3である。]
で表される化合物である。
Preferred compounds represented by the formulas (C1) and (C2) are represented by the following formulas (C1 ″) and (C2 ″):
Each PFPE is independently of the formula:
-(OC 4 F 8 ) a- (OC 3 F 6 ) b- (OC 2 F 4 ) c- (OCF 2 ) d-
Wherein a, b, c and d are each independently an integer of 0 to 200, and the sum of a, b, c and d is at least 1, and the subscripts a, b, c or d The order of existence of each repeating unit with parentheses attached with is arbitrary in the formula.)
A group represented by:
Rf independently represents each alkyl group having 1 to 16 carbon atoms which may be substituted with one or more fluorine atoms at each occurrence;
X 7 represents —CH 2 O (CH 2 ) 2 —, —CH 2 O (CH 2 ) 3 — or —CH 2 O (CH 2 ) 6 —;
R a independently represents —Z—SiR 71 p R 72 q R 73 r at each occurrence;
Z represents a C 1-6 alkylene group;
R 71 independently represents R a ′ at each occurrence;
R a ′ is synonymous with R a ;
In R a , the maximum number of Si linearly linked via the Z group is 5;
R 72 independently represents at each occurrence a hydroxyl group or a hydrolyzable group;
R 73 independently represents at each occurrence a hydrogen atom or a lower alkyl group;
p is independently an integer from 0 to 2 at each occurrence;
q is independently an integer from 1 to 3, preferably 3 at each occurrence;
r is independently an integer from 0 to 2 at each occurrence;
However, in one R a , the sum of p, q and r is 3. ]
It is a compound represented by these.
上記式(C1)および(C2)で表される化合物は、例えば以下のようにして製造することができる。下記式(C1-4)または(C2-4):
PFPEは、それぞれ独立して、式:
-(OC4F8)a-(OC3F6)b-(OC2F4)c-(OCF2)d-
(式中、a、b、cおよびdは、それぞれ独立して、0~200の整数であって、a、b、cおよびdの和は少なくとも1であり、添字a、b、cまたはdを付して括弧でくくられた各繰り返し単位の存在順序は式中において任意である。)
で表される基であり;
Rfは、各出現においてそれぞれ独立して、1個またはそれ以上のフッ素原子により置換されていてもよい炭素数1~16のアルキル基を表し;
X7’は、それぞれ独立して、単結合または2~10価の有機基を表し;
γは、それぞれ独立して、1~9の整数であり;
γ’は、それぞれ独立して、1~9の整数であり;
R82は、単結合または2価の有機基である。]
で表される化合物を、HSiR83
kRb
lRc
m(式中、R83はハロゲン原子、例えばフッ素原子、塩素原子、臭素原子またはヨウ素原子、好ましくは塩素原子であり、Rbは、各出現においてそれぞれ独立して、水酸基または加水分解可能な基を表し、Rcは、各出現においてそれぞれ独立して、水素原子または低級アルキル基を表し、kは1~3の整数であり、lおよびmは、それぞれ独立して、0~2の整数であり、k、lおよびmの和は3である。)で表される化合物と反応させて、式(C1-5)または(C2-5):
で表される化合物を得る。
The compounds represented by the above formulas (C1) and (C2) can be produced, for example, as follows. The following formula (C1-4) or (C2-4):
Each PFPE is independently of the formula:
-(OC 4 F 8 ) a- (OC 3 F 6 ) b- (OC 2 F 4 ) c- (OCF 2 ) d-
Wherein a, b, c and d are each independently an integer of 0 to 200, and the sum of a, b, c and d is at least 1, and the subscripts a, b, c or d The order of existence of each repeating unit with parentheses attached with is arbitrary in the formula.)
A group represented by:
Rf independently represents each alkyl group having 1 to 16 carbon atoms which may be substituted with one or more fluorine atoms at each occurrence;
Each X 7 ′ independently represents a single bond or a divalent to 10-valent organic group;
each γ is independently an integer from 1 to 9;
each γ ′ is independently an integer from 1 to 9;
R 82 is a single bond or a divalent organic group. ]
In a compound represented by, HSiR 83 k R b l R c m ( wherein, R 83 is a halogen atom, such as fluorine atom, chlorine atom, bromine atom or iodine atom, preferably a chlorine atom, R b is Each occurrence independently represents a hydroxyl group or a hydrolyzable group, R c independently represents each occurrence a hydrogen atom or a lower alkyl group, k is an integer of 1 to 3, And m are each independently an integer of 0 to 2, and the sum of k, l and m is 3.) and is reacted with a compound represented by formula (C1-5) or (C2- 5):
To obtain a compound represented by:
得られた式(C1-5)または(C2-5)で表される化合物を、Hal-J-R84-CH=CH2(式中、Halはハロゲン原子(例えば、I、Br、Cl、F等)を表し、Jは、Mg、Cu、PdまたはZnを表し、R84は単結合または2価の有機基を表す。)で表される化合物と反応させて、式(C1-6)または(C2-6):
で表される化合物を得る。
The obtained compound represented by the formula (C1-5) or (C2-5) is converted into Hal-JR 84 —CH═CH 2 (wherein Hal is a halogen atom (eg, I, Br, Cl, F, etc.), J represents Mg, Cu, Pd or Zn, and R 84 represents a single bond or a divalent organic group.) And is reacted with a compound represented by formula (C1-6) Or (C2-6):
To obtain a compound represented by:
得られた式(C1-6)または(C2-6)で表される化合物を、HSiM3(式中、Mは、それぞれ独立して、ハロゲン原子、R72またはR73であり、R72は、各出現においてそれぞれ独立して、水酸基または加水分解可能な基を表し、R73は、各出現においてそれぞれ独立して、水素原子または低級アルキル基を表す。)と反応させて、必要に応じて、上記ハロゲン原子を、R72またはR73に変換して、式(C1’’’)または(C2’’’):
qは、各出現においてそれぞれ独立して、1~3の整数であり;
rは、各出現においてそれぞれ独立して、0~2の整数である。]
で表される化合物を得ることができる。
The obtained compound represented by the formula (C1-6) or (C2-6) is converted into HSiM 3 (wherein M is independently a halogen atom, R 72 or R 73 , and R 72 is Each independently at each occurrence represents a hydroxyl group or a hydrolyzable group, and R 73 each independently at each occurrence represents a hydrogen atom or a lower alkyl group.) , The halogen atom is converted to R 72 or R 73 to give the formula (C1 ′ ″) or (C2 ′ ″):
q is an integer of 1 to 3 independently at each occurrence;
r is an integer of 0 to 2 independently at each occurrence. ]
Can be obtained.
式(C1’’’)または(C2’’’)において、X7’からR82-CH2CH2-までの部分が、式(C1)または(C2)におけるX7に対応し、-R84-CH2CH2-が式(C1)または(C2)におけるZに対応する。 In formula (C1 ′ ″) or (C2 ′ ″), the portion from X 7 ′ to R 82 —CH 2 CH 2 — corresponds to X 7 in formula (C1) or (C2), and —R 84 —CH 2 CH 2 — corresponds to Z in formula (C1) or (C2).
式(D1)および(D2):
上記式(D1)および(D2)中、RfおよびPFPEは、上記式(A1)および(A2)に関する記載と同意義である。 In the above formulas (D1) and (D2), Rf and PFPE have the same meaning as described for the above formulas (A1) and (A2).
上記式中、X9は、それぞれ独立して、単結合または2~10価の有機基を表す。当該X9は、式(D1)および(D2)で表される化合物において、主に撥水性および表面滑り性等を提供するパーフルオロポリエーテル部(即ち、Rf-PFPE部または-PFPE-部)と、基材との結合能を提供する部(即ち、δを付して括弧でくくられた基)とを連結するリンカーと解される。従って、当該X9は、式(D1)および(D2)で表される化合物が安定に存在し得るものであれば、いずれの有機基であってもよい。 In the above formulas, X 9 each independently represents a single bond or a divalent to 10-valent organic group. The X 9 is a perfluoropolyether part (ie, Rf-PFPE part or -PFPE-part) mainly providing water repellency and surface slipperiness in the compounds represented by the formulas (D1) and (D2). It is understood that this is a linker that connects a moiety that provides a binding ability to the substrate (that is, a group that is bracketed with δ). Therefore, X 9 may be any organic group as long as the compounds represented by formulas (D1) and (D2) can exist stably.
上記式中、δは1~9の整数であり、δ’は1~9の整数である。これらδおよびδ’は、X9の価数に応じて変化し得る。式(D1)においては、δおよびδ’の和は、X9の価数と同じである。例えば、Xが10価の有機基である場合、δおよびδ’の和は10であり、例えばδが9かつδ’が1、δが5かつδ’が5、またはδが1かつδ’が9となり得る。また、X9が2価の有機基である場合、δおよびδ’は1である。式(D2)においては、δはX9の価数から1を引いた値である。 In the above formula, δ is an integer of 1 to 9, and δ ′ is an integer of 1 to 9. These [delta] and [delta] 'may vary depending on the valence of X 9. In formula (D1), the sum of [delta] and [delta] 'is the same as the valence of X 9. For example, when X is a 10-valent organic group, the sum of δ and δ ′ is 10, for example, δ is 9 and δ ′ is 1, δ is 5 and δ ′ is 5, or δ is 1 and δ ′. Can be nine. In addition, when X 9 is a divalent organic group, δ and δ ′ are 1. In formula (D2), [delta] is a value obtained by subtracting 1 from the valence of X 9.
上記X9は、好ましくは2~7価であり、より好ましくは2~4価であり、さらに好ましくは2価の有機基である。 X 9 is preferably 2 to 7 valent, more preferably 2 to 4 valent, and still more preferably a divalent organic group.
一の態様において、X9は2~4価の有機基であり、δは1~3であり、δ’は1である。 In one embodiment, X 9 is a divalent to tetravalent organic group, δ is 1 to 3, and δ ′ is 1.
別の態様において、X9は2価の有機基であり、δは1であり、δ’は1である。この場合、式(D1)および(D2)は、下記式(D1’)および(D2’)で表される。
上記X9の例としては、特に限定するものではないが、例えば、X1に関して記載したものと同様のものが挙げられる。 Examples of X 9 are not particularly limited, and examples thereof include those similar to those described with respect to X 1 .
中でも、好ましい具体的なX9は、
-CH2O(CH2)2-、
-CH2O(CH2)3-、
-CH2O(CH2)6-、
-CH2O(CH2)3Si(CH3)2OSi(CH3)2(CH2)2-、
-CH2O(CH2)3Si(CH3)2OSi(CH3)2OSi(CH3)2(CH2)2-、
-CH2O(CH2)3Si(CH3)2O(Si(CH3)2O)2Si(CH3)2(CH2)2-、
-CH2O(CH2)3Si(CH3)2O(Si(CH3)2O)3Si(CH3)2(CH2)2-、
-CH2O(CH2)3Si(CH3)2O(Si(CH3)2O)10Si(CH3)2(CH2)2-、
-CH2O(CH2)3Si(CH3)2O(Si(CH3)2O)20Si(CH3)2(CH2)2-、
-CH2OCF2CHFOCF2-、
-CH2OCF2CHFOCF2CF2-、
-CH2OCF2CHFOCF2CF2CF2-、
-CH2OCH2CF2CF2OCF2-、
-CH2OCH2CF2CF2OCF2CF2-、
-CH2OCH2CF2CF2OCF2CF2CF2-、
-CH2OCH2CF2CF2OCF(CF3)CF2OCF2-、
-CH2OCH2CF2CF2OCF(CF3)CF2OCF2CF2-、
-CH2OCH2CF2CF2OCF(CF3)CF2OCF2CF2CF2-、
-CH2OCH2CHFCF2OCF2-、
-CH2OCH2CHFCF2OCF2CF2-、
-CH2OCH2CHFCF2OCF2CF2CF2-、
-CH2OCH2CHFCF2OCF(CF3)CF2OCF2-、
-CH2OCH2CHFCF2OCF(CF3)CF2OCF2CF2-、
-CH2OCH2CHFCF2OCF(CF3)CF2OCF2CF2CF2-
-CH2OCH2(CH2)7CH2Si(OCH3)2OSi(OCH3)2(CH2)2Si(OCH3)2OSi(OCH3)2(CH2)2-、
-CH2OCH2CH2CH2Si(OCH3)2OSi(OCH3)2(CH2)3-、
-CH2OCH2CH2CH2Si(OCH2CH3)2OSi(OCH2CH3)2(CH2)3-、
-CH2OCH2CH2CH2Si(OCH3)2OSi(OCH3)2(CH2)2-、
-CH2OCH2CH2CH2Si(OCH2CH3)2OSi(OCH2CH3)2(CH2)2-、
-(CH2)2-、
-(CH2)3-、
-(CH2)4-、
-(CH2)5-、
-(CH2)6-、
-(CH2)2-Si(CH3)2-(CH2)2-
-CONH-(CH2)3-、
-CON(CH3)-(CH2)3-、
-CON(Ph)-(CH2)3-(式中、Phはフェニルを意味する)、
-CONH-(CH2)6-、
-CON(CH3)-(CH2)6-、
-CON(Ph)-(CH2)6-(式中、Phはフェニルを意味する)、
-CONH-(CH2)2NH(CH2)3-、
-CONH-(CH2)6NH(CH2)3-、
-CH2O-CONH-(CH2)3-、
-CH2O-CONH-(CH2)6-、
-S-(CH2)3-、
-(CH2)2S(CH2)3-、
-CONH-(CH2)3Si(CH3)2OSi(CH3)2(CH2)2-、
-CONH-(CH2)3Si(CH3)2OSi(CH3)2OSi(CH3)2(CH2)2-、
-CONH-(CH2)3Si(CH3)2O(Si(CH3)2O)2Si(CH3)2(CH2)2-、
-CONH-(CH2)3Si(CH3)2O(Si(CH3)2O)3Si(CH3)2(CH2)2-、
-CONH-(CH2)3Si(CH3)2O(Si(CH3)2O)10Si(CH3)2(CH2)2-、
-CONH-(CH2)3Si(CH3)2O(Si(CH3)2O)20Si(CH3)2(CH2)2-
-C(O)O-(CH2)3-、
-C(O)O-(CH2)6-、
-CH2-O-(CH2)3-Si(CH3)2-(CH2)2-Si(CH3)2-(CH2)2-、
-CH2-O-(CH2)3-Si(CH3)2-(CH2)2-Si(CH3)2-CH(CH3)-、
-CH2-O-(CH2)3-Si(CH3)2-(CH2)2-Si(CH3)2-(CH2)3-、
-CH2-O-(CH2)3-Si(CH3)2-(CH2)2-Si(CH3)2-CH(CH3)-CH2-、
-OCH2-、
-O(CH2)3-、
-OCFHCF2-、
—CH 2 O (CH 2 ) 2 —,
—CH 2 O (CH 2 ) 3 —,
—CH 2 O (CH 2 ) 6 —,
—CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 OSi (CH 3 ) 2 (CH 2 ) 2 —,
-CH 2 O (CH 2) 3 Si (CH 3) 2 OSi (CH 3) 2 OSi (CH 3) 2 (CH 2) 2 -,
-CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 2 Si (CH 3 ) 2 (CH 2 ) 2- ,
—CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 3 Si (CH 3 ) 2 (CH 2 ) 2 —,
—CH 2 O (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 10 Si (CH 3 ) 2 (CH 2 ) 2 —,
-CH 2 O (CH 2) 3 Si (CH 3) 2 O (Si (CH 3) 2 O) 20 Si (CH 3) 2 (CH 2) 2 -,
-CH 2 OCF 2 CHFOCF 2- ,
-CH 2 OCF 2 CHFOCF 2 CF 2- ,
-CH 2 OCF 2 CHFOCF 2 CF 2 CF 2- ,
—CH 2 OCH 2 CF 2 CF 2 OCF 2 —,
—CH 2 OCH 2 CF 2 CF 2 OCF 2 CF 2 —,
—CH 2 OCH 2 CF 2 CF 2 OCF 2 CF 2 CF 2 —,
—CH 2 OCH 2 CF 2 CF 2 OCF (CF 3 ) CF 2 OCF 2 —,
—CH 2 OCH 2 CF 2 CF 2 OCF (CF 3 ) CF 2 OCF 2 CF 2 —,
—CH 2 OCH 2 CF 2 CF 2 OCF (CF 3 ) CF 2 OCF 2 CF 2 CF 2 —,
-CH 2 OCH 2 CHFCF 2 OCF 2- ,
-CH 2 OCH 2 CHFCF 2 OCF 2 CF 2- ,
-CH 2 OCH 2 CHFCF 2 OCF 2 CF 2 CF 2- ,
—CH 2 OCH 2 CHFCF 2 OCF (CF 3 ) CF 2 OCF 2 —,
—CH 2 OCH 2 CHFCF 2 OCF (CF 3 ) CF 2 OCF 2 CF 2 —,
—CH 2 OCH 2 CHFCF 2 OCF (CF 3 ) CF 2 OCF 2 CF 2 CF 2 —
—CH 2 OCH 2 (CH 2 ) 7 CH 2 Si (OCH 3 ) 2 OSi (OCH 3 ) 2 (CH 2 ) 2 Si (OCH 3 ) 2 OSi (OCH 3 ) 2 (CH 2 ) 2 —,
—CH 2 OCH 2 CH 2 CH 2 Si (OCH 3 ) 2 OSi (OCH 3 ) 2 (CH 2 ) 3 —,
-CH 2 OCH 2 CH 2 CH 2 Si (OCH 2 CH 3 ) 2 OSi (OCH 2 CH 3 ) 2 (CH 2 ) 3- ,
—CH 2 OCH 2 CH 2 CH 2 Si (OCH 3 ) 2 OSi (OCH 3 ) 2 (CH 2 ) 2 —,
-CH 2 OCH 2 CH 2 CH 2 Si (OCH 2 CH 3 ) 2 OSi (OCH 2 CH 3 ) 2 (CH 2 ) 2- ,
-(CH 2 ) 2- ,
-(CH 2 ) 3- ,
- (CH 2) 4 -,
-(CH 2 ) 5- ,
-(CH 2 ) 6- ,
— (CH 2 ) 2 —Si (CH 3 ) 2 — (CH 2 ) 2 —
-CONH- (CH 2 ) 3- ,
-CON (CH 3 )-(CH 2 ) 3- ,
—CON (Ph) — (CH 2 ) 3 — (wherein Ph represents phenyl),
-CONH- (CH 2 ) 6- ,
-CON (CH 3 )-(CH 2 ) 6- ,
—CON (Ph) — (CH 2 ) 6 — (wherein Ph represents phenyl),
—CONH— (CH 2 ) 2 NH (CH 2 ) 3 —,
—CONH— (CH 2 ) 6 NH (CH 2 ) 3 —,
—CH 2 O—CONH— (CH 2 ) 3 —,
—CH 2 O—CONH— (CH 2 ) 6 —,
-S- (CH 2 ) 3- ,
-(CH 2 ) 2 S (CH 2 ) 3- ,
—CONH— (CH 2 ) 3 Si (CH 3 ) 2 OSi (CH 3 ) 2 (CH 2 ) 2 —,
—CONH— (CH 2 ) 3 Si (CH 3 ) 2 OSi (CH 3 ) 2 OSi (CH 3 ) 2 (CH 2 ) 2 —,
—CONH— (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 2 Si (CH 3 ) 2 (CH 2 ) 2 —,
—CONH— (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 3 Si (CH 3 ) 2 (CH 2 ) 2 —,
-CONH- (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 10 Si (CH 3 ) 2 (CH 2 ) 2- ,
—CONH— (CH 2 ) 3 Si (CH 3 ) 2 O (Si (CH 3 ) 2 O) 20 Si (CH 3 ) 2 (CH 2 ) 2 —
-C (O) O- (CH 2 ) 3- ,
-C (O) O- (CH 2 ) 6- ,
—CH 2 —O— (CH 2 ) 3 —Si (CH 3 ) 2 — (CH 2 ) 2 —Si (CH 3 ) 2 — (CH 2 ) 2 —,
—CH 2 —O— (CH 2 ) 3 —Si (CH 3 ) 2 — (CH 2 ) 2 —Si (CH 3 ) 2 —CH (CH 3 ) —,
—CH 2 —O— (CH 2 ) 3 —Si (CH 3 ) 2 — (CH 2 ) 2 —Si (CH 3 ) 2 — (CH 2 ) 3 —,
—CH 2 —O— (CH 2 ) 3 —Si (CH 3 ) 2 — (CH 2 ) 2 —Si (CH 3 ) 2 —CH (CH 3 ) —CH 2 —,
-OCH 2- ,
—O (CH 2 ) 3 —,
-OCHFCF 2- ,
上記式中、Rdは、各出現においてそれぞれ独立して、-Z2-CR81 p2R82 q2R83 r2を表す。 In the above formula, R d independently represents —Z 2 —CR 81 p2 R 82 q2 R 83 r2 at each occurrence.
式中、Z2は、各出現においてそれぞれ独立して、酸素原子または2価の有機基を表す。 In the formula, Z 2 represents an oxygen atom or a divalent organic group independently at each occurrence.
上記Z2は、好ましくは、C1-6アルキレン基、-(CH2)g-O-(CH2)h-(式中、gは、0~6の整数、例えば1~6の整数であり、hは、0~6の整数、例えば1~6の整数である)または、-フェニレン-(CH2)i-(式中、iは、0~6の整数である)であり、より好ましくはC1-3アルキレン基である。これらの基は、例えば、フッ素原子、C1-6アルキル基、C2-6アルケニル基、およびC2-6アルキニル基から選択される1個またはそれ以上の置換基により置換されていてもよい。 Z 2 is preferably a C 1-6 alkylene group, — (CH 2 ) g —O— (CH 2 ) h — (wherein g is an integer of 0 to 6, for example, an integer of 1 to 6). And h is an integer from 0 to 6, for example an integer from 1 to 6, or -phenylene- (CH 2 ) i- (where i is an integer from 0 to 6), and more A C 1-3 alkylene group is preferred. These groups may be substituted with, for example, one or more substituents selected from a fluorine atom, a C 1-6 alkyl group, a C 2-6 alkenyl group, and a C 2-6 alkynyl group. .
式中、R81は、各出現においてそれぞれ独立して、Rd’を表す。Rd’は、Rdと同意義である。 In the formula, R 81 independently represents R d ′ at each occurrence. R d ′ has the same meaning as R d .
Rd中、Z2基を介して直鎖状に連結されるCは最大で5個である。即ち、上記Rdにおいて、R81が少なくとも1つ存在する場合、Rd中にZ2基を介して直鎖状に連結されるSi原子が2個以上存在するが、かかるZ2基を介して直鎖状に連結されるC原子の数は最大で5個である。なお、「Rd中のZ2基を介して直鎖状に連結されるC原子の数」とは、Rd中において直鎖状に連結される-Z2-C-の繰り返し数と等しくなる。これは、式(C1)および(C2)におけるRaに関する記載と同様である。 In R d , the maximum number of C linked in a straight chain via the Z 2 group is 5. That is, the in R d, when R 81 is present at least one, but Si atoms linked in R d in Z 2 group via a linear there are two or more, via such Z 2 group The maximum number of C atoms connected in a straight line is five. The phrase "through the Z 2 group in R d number of C atoms linearly linked" is equal to the number of repetitions of -Z 2 -C- being linearly linked in a R d Become. This is the same as the description regarding R a in the formulas (C1) and (C2).
好ましい態様において、「Rd中のZ2基を介して直鎖状に連結されるC原子の数」は、すべての鎖において、1個(左式)または2個(右式)である。 In a preferred embodiment, the “number of C atoms connected in a straight chain via a Z 2 group in R d ” is 1 (left formula) or 2 (right formula) in all chains.
一の態様において、Rd中のZ2基を介して直鎖状に連結されるC原子の数は1個または2個、好ましくは1個である。 In one embodiment, the number of C atoms connected in a straight chain via a Z 2 group in R d is 1 or 2, preferably 1.
式中、R82は、-Y-SiR85 n2R86 3-2nを表す。 In the formula, R 82 represents —Y—SiR 85 n2 R 86 3-2n .
Yは、各出現においてそれぞれ独立して、2価の有機基を表す。 Y represents a divalent organic group independently at each occurrence.
好ましい態様において、Yは、C1-6アルキレン基、-(CH2)g’-O-(CH2)h’-(式中、g’は、0~6の整数、例えば1~6の整数であり、h’は、0~6の整数、例えば1~6の整数である)、または-フェニレン-(CH2)i’-(式中、i’は、0~6の整数である)である。これらの基は、例えば、フッ素原子、C1-6アルキル基、C2-6アルケニル基、およびC2-6アルキニル基から選択される1個またはそれ以上の置換基により置換されていてもよい。 In a preferred embodiment, Y is a C 1-6 alkylene group, — (CH 2 ) g ′ —O— (CH 2 ) h ′ — (wherein g ′ is an integer from 0 to 6, for example from 1 to 6 Is an integer, h ′ is an integer from 0 to 6, for example, an integer from 1 to 6, or —phenylene- (CH 2 ) i ′ — (where i ′ is an integer from 0 to 6) ). These groups may be substituted with, for example, one or more substituents selected from a fluorine atom, a C 1-6 alkyl group, a C 2-6 alkenyl group, and a C 2-6 alkynyl group. .
一の態様において、Yは、C1-6アルキレン基、-O-(CH2)h’-または-フェニレン-(CH2)i’-であり得る。Yが上記の基である場合、光耐性、特に紫外線耐性がより高くなり得る。 In one embodiment, Y can be a C 1-6 alkylene group, —O— (CH 2 ) h ′ — or —phenylene- (CH 2 ) i ′ —. When Y is a group as described above, light resistance, particularly ultraviolet light resistance can be further increased.
上記R5は、各出現においてそれぞれ独立して、水酸基または加水分解可能な基を表す。 R 5 represents a hydroxyl group or a hydrolyzable group independently at each occurrence.
上記「加水分解可能な基」とは、本明細書において用いられる場合、加水分解反応を受け得る基を意味する。加水分解可能な基の例としては、-OR、-OCOR、-O-N=C(R)2、-N(R)2、-NHR、ハロゲン(これら式中、Rは、置換または非置換の炭素数1~4のアルキル基を示す)などが挙げられ、好ましくは-OR(アルコキシ基)である。Rの例には、メチル基、エチル基、プロピル基、イソプロピル基、n-ブチル基、イソブチル基などの非置換アルキル基;クロロメチル基などの置換アルキル基が含まれる。それらの中でも、アルキル基、特に非置換アルキル基が好ましく、メチル基またはエチル基がより好ましい。水酸基は、特に限定されないが、加水分解可能な基が加水分解して生じたものであってよい。 The “hydrolyzable group” as used herein means a group capable of undergoing a hydrolysis reaction. Examples of hydrolyzable groups include —OR, —OCOR, —O—N═C (R) 2 , —N (R) 2 , —NHR, halogen (wherein R is substituted or unsubstituted Represents an alkyl group having 1 to 4 carbon atoms), preferably —OR (alkoxy group). Examples of R include unsubstituted alkyl groups such as methyl group, ethyl group, propyl group, isopropyl group, n-butyl group and isobutyl group; substituted alkyl groups such as chloromethyl group. Among them, an alkyl group, particularly an unsubstituted alkyl group is preferable, and a methyl group or an ethyl group is more preferable. The hydroxyl group is not particularly limited, but may be a group produced by hydrolysis of a hydrolyzable group.
好ましくは、R85は、-OR(式中、Rは、置換または非置換のC1-3アルキル基、より好ましくはエチル基またはメチル基、特にメチル基を表す)である。 Preferably, R 85 is —OR (wherein R represents a substituted or unsubstituted C 1-3 alkyl group, more preferably an ethyl group or a methyl group, particularly a methyl group).
上記R86は、各出現においてそれぞれ独立して、水素原子または低級アルキル基を表す。該低級アルキル基は、好ましくは炭素数1~20のアルキル基、より好ましくは炭素数1~6のアルキル基、さらに好ましくはメチル基である。 R 86 represents a hydrogen atom or a lower alkyl group independently at each occurrence. The lower alkyl group is preferably an alkyl group having 1 to 20 carbon atoms, more preferably an alkyl group having 1 to 6 carbon atoms, and still more preferably a methyl group.
n2は、(-Y-SiR85 n2R86 3-n2)単位毎に独立して、0~3の整数を表し、好ましくは1~3の整数、より好ましくは2または3、さらにより好ましくは3である。 n2 independently represents an integer of 0 to 3, preferably an integer of 1 to 3, more preferably 2 or 3, and even more preferably, for each unit (-Y-SiR 85 n2 R 86 3-n2 ). 3.
上記R83は、各出現においてそれぞれ独立して、水素原子または低級アルキル基を表す。該低級アルキル基は、好ましくは炭素数1~20のアルキル基、より好ましくは炭素数1~6のアルキル基、さらに好ましくはメチル基である。 R 83 represents a hydrogen atom or a lower alkyl group independently at each occurrence. The lower alkyl group is preferably an alkyl group having 1 to 20 carbon atoms, more preferably an alkyl group having 1 to 6 carbon atoms, and still more preferably a methyl group.
式中、p2は、各出現においてそれぞれ独立して、0~3の整数であり;q2は、各出現においてそれぞれ独立して、0~3の整数であり;r2は、各出現においてそれぞれ独立して、0~3の整数である。ただし、p2、q2およびr2の和は3である。 Where p2 is independently an integer from 0 to 3 at each occurrence; q2 is independently an integer from 0 to 3 at each occurrence; and r2 is independently at each occurrence. And an integer from 0 to 3. However, the sum of p2, q2 and r2 is 3.
好ましい態様において、Rd中の末端のRd’(Rd’が存在しない場合、Rd)において、上記q2は、好ましくは2以上、例えば2または3であり、より好ましくは3である。 In a preferred embodiment, '(if R d' is absent, R d) end of R d in R d in the above q2 is preferably 2 or more, for example 2 or 3, more preferably 3.
好ましい態様において、Rdの末端部の少なくとも1つは、-C(-Y-SiR85 q2R86 r2)2または-C(-Y-SiR85 q2R86 r2)3、好ましくは-C(-Y-SiR85 q2R86 r2)3であり得る。式中、(-Y-SiR85 q2R86 r2)の単位は、好ましくは(-Y-SiR85 3)である。さらに好ましい態様において、Rdの末端部は、すべて-C(-Y-SiR85 q2R86 r2)3、好ましくは-C(-Y-SiR85 3)3であり得る。 In a preferred embodiment, at least one of the terminal ends of R d is —C (—Y—SiR 85 q2 R 86 r2 ) 2 or —C (—Y—SiR 85 q2 R 86 r2 ) 3 , preferably —C ( may be -Y-SiR 85 q2 R 86 r2 ) 3. Wherein, (- Y-SiR 85 q2 R 86 r2) units is preferably (-Y-SiR 85 3). In a further preferred embodiment, the terminal portions of R d may be all —C (—Y—SiR 85 q2 R 86 r2 ) 3 , preferably —C (—Y—SiR 85 3 ) 3 .
上記式中、Reは、各出現においてそれぞれ独立して、-Y-SiR85 n2R86 3-n2を表す。ここに、Y、R85、R86およびn2は、上記R82における記載と同意義である。 In the above formula, R e independently represents —Y—SiR 85 n2 R 86 3-n2 at each occurrence. Here, Y, R 85 , R 86 and n2 are as defined in R 82 above.
上記式中、Rfは、各出現においてそれぞれ独立して、水素原子または低級アルキル基を表す。該低級アルキル基は、好ましくは炭素数1~20のアルキル基、より好ましくは炭素数1~6のアルキル基、さらに好ましくはメチル基である。 In the above formula, R f independently represents a hydrogen atom or a lower alkyl group at each occurrence. The lower alkyl group is preferably an alkyl group having 1 to 20 carbon atoms, more preferably an alkyl group having 1 to 6 carbon atoms, and still more preferably a methyl group.
式中、k2は、各出現においてそれぞれ独立して、0~3の整数であり;l2は、各出現においてそれぞれ独立して、0~3の整数であり;m2は、各出現においてそれぞれ独立して、0~3の整数である。ただし、k2、l2およびm2の和は3である。 Wherein k2 is independently an integer of 0 to 3 at each occurrence; l2 is independently an integer of 0 to 3 at each occurrence; and m2 is independently at each occurrence. And an integer from 0 to 3. However, the sum of k2, l2, and m2 is 3.
一の態様において、少なくとも1つのk2は2または3であり、好ましくは3である。 In one embodiment, at least one k2 is 2 or 3, preferably 3.
一の態様において、k2は2または3であり、好ましくは3である。 In one embodiment, k2 is 2 or 3, preferably 3.
一の態様において、l2は2または3であり、好ましくは3である。 In one embodiment, l2 is 2 or 3, preferably 3.
上記式(D1)および(D2)中、少なくとも1つのq2は1~3の整数であるか、あるいは、少なくとも1つのlは1~3の整数3である。即ち、少なくとも1つの-Y-SiR85 n2R86 3-n2基が存在する。好ましくは、少なくとも1つのq2は2または3であるか、あるいは、少なくとも1つのlは2または3である。即ち、式中、少なくとも2つの-Y-SiR85 n2R86 3-n2基が存在する。 In the above formulas (D1) and (D2), at least one q2 is an integer of 1 to 3, or at least one l is an integer 3 of 1 to 3. That is, there is at least one —Y—SiR 85 n2 R 86 3-n2 group. Preferably, at least one q2 is 2 or 3, or at least one l is 2 or 3. That is, there are at least two —Y—SiR 85 n2 R 86 3-n2 groups in the formula.
また、上記式(D1)および(D2)中、少なくとも1つのn2が1~3の整数である。即ち、少なくとも1つのR85が存在する。 In the above formulas (D1) and (D2), at least one n2 is an integer of 1 to 3. That is, at least one R 85 is present.
式(D1)または式(D2)で表されるパーフルオロ(ポリ)エーテル基含有シラン化合物は、公知の方法を組み合わせることにより製造することができる。例えば、Xが2価である式(D1’)で表される化合物は、限定するものではないが、以下のようにして製造することができる。 The perfluoro (poly) ether group-containing silane compound represented by the formula (D1) or the formula (D2) can be produced by combining known methods. For example, the compound represented by the formula (D1 ′) in which X is divalent is not limited, but can be produced as follows.
HO-X-C(YOH)3(式中、XおよびYは、それぞれ独立して、2価の有機基である。)で表される多価アルコールに、二重結合を含有する基(好ましくはアリル)、およびハロゲン(好ましくはブロモ)を導入して、Hal-X-C(Y-O-R-CH=CH2)3(式中、Halはハロゲン、例えばBrであり、Rは二価の有機基、例えばアルキレン基である。)で表される二重結合含有ハロゲン化物を得る。次いで、末端のハロゲンと、RPFPE-OH(式中、RPFPEは、パーフルオロポリエーテル基含有基である。)で表されるパーフルオロポリエーテル基含有アルコールとを反応させて、RPFPE-O-X-C(Y-O-R-CH=CH2)3を得る。次いで、末端の-CH=CH2と、HSiCl3およびアルコールまたはHSiR85 3と反応させて、RPFPE-O-X-C(Y-O-R-CH2-CH2-SiR85 3)3を得ることができる。 A group containing a double bond (preferably a polyhydric alcohol represented by HO—X—C (YOH) 3 (wherein X and Y are each independently a divalent organic group)) Is allyl), and halogen (preferably bromo), and Hal—X—C (Y—O—R—CH═CH 2 ) 3 (where Hal is halogen, eg Br, R is A double bond-containing halide represented by a valent organic group such as an alkylene group. Next, a terminal halogen is reacted with a perfluoropolyether group-containing alcohol represented by R PFPE —OH (wherein R PFPE is a perfluoropolyether group-containing group), and R PFPE − O—X—C (Y—O—R—CH═CH 2 ) 3 is obtained. The terminal —CH═CH 2 is then reacted with HSiCl 3 and alcohol or HSiR 85 3 to give R PFPE —O—X—C (Y—O—R—CH 2 —CH 2 —SiR 85 3 ) 3 Can be obtained.
本発明で用いられる表面処理剤に含まれるパーフルオロポリエーテル基含有シラン化合物の数平均分子量は、好ましくは5,000以上、より好ましくは6,000以上であり、好ましくは100,000以下、より好ましくは30,000以下、さらに好ましくは10,000以下である。 The number average molecular weight of the perfluoropolyether group-containing silane compound contained in the surface treatment agent used in the present invention is preferably 5,000 or more, more preferably 6,000 or more, preferably 100,000 or less. Preferably it is 30,000 or less, More preferably, it is 10,000 or less.
本発明で用いられる表面処理剤に含まれるパーフルオロポリエーテル基含有シラン化合物におけるPFPE部分の数平均分子量は、特に限定されるものではないが、好ましくは4,000~30,000、より好ましくは5,000~10,000であり得る。 The number average molecular weight of the PFPE moiety in the perfluoropolyether group-containing silane compound contained in the surface treating agent used in the present invention is not particularly limited, but is preferably 4,000 to 30,000, more preferably It can be 5,000 to 10,000.
本発明において、「数平均分子量」は、GPC(ゲル浸透クロマトグラフィー)分析により測定される。 In the present invention, the “number average molecular weight” is measured by GPC (gel permeation chromatography) analysis.
本発明で用いられる表面処理剤は、溶媒で希釈されていてもよい。このような溶媒としては、特に限定するものではないが、例えば、パーフルオロヘキサン、CF3CF2CHCl2、CF3CH2CF2CH3、CF3CHFCHFC2F5、1,1,1,2,2,3,3,4,4,5,5,6,6-トリデカフルオロオクタン、1,1,2,2,3,3,4-ヘプタフルオロシクロペンタン((ゼオローラH(商品名)等)、C4F9OCH3、C4F9OC2H5、CF3CH2OCF2CHF2、C6F13CH=CH2、キシレンヘキサフルオリド、パーフルオロベンゼン、メチルペンタデカフルオロヘプチルケトン、トリフルオロエタノール、ペンタフルオロプロパノール、ヘキサフルオロイソプロパノール、HCF2CF2CH2OH、メチルトリフルオロメタンスルホネート、トリフルオロ酢酸およびCF3O(CF2CF2O)m(CF2O)nCF2CF3[式中、mおよびnは、それぞれ独立して0以上1000以下の整数であり、mまたはnを付して括弧でくくられた各繰り返し単位の存在順序は式中において任意であり、但しmおよびnの和は1以上である。]、1,1-ジクロロ-2,3,3,3-テトラフルオロ-1-プロペン、1,2-ジクロロ-1,3,3,3-テトラフルオロ-1-プロペン、1,2-ジクロロ-3,3,3-トリフルオロ-1-プロペン、1,1-ジクロロ-3,3,3-トリフルオロ-1-プロペン、1,1,2-トリクロロ―3,3,3-トリフルオロ-1-プロペン、1,1,1,4,4,4-ヘキサフルオロ-2-ブテンからなる群から選択される溶媒が挙げられる。これらの溶媒は、単独で、または、2種以上の混合物として用いることができる。 The surface treatment agent used in the present invention may be diluted with a solvent. Such a solvent is not particularly limited. For example, perfluorohexane, CF 3 CF 2 CHCl 2 , CF 3 CH 2 CF 2 CH 3 , CF 3 CHFCHFC 2 F 5 , 1,1,1, 2,2,3,3,4,5,5,6,6-tridecafluorooctane, 1,1,2,2,3,3,4-heptafluorocyclopentane ((Zeorolla H (trade name Etc.), C 4 F 9 OCH 3 , C 4 F 9 OC 2 H 5 , CF 3 CH 2 OCF 2 CHF 2 , C 6 F 13 CH═CH 2 , xylene hexafluoride, perfluorobenzene, methyl pentadeca fluoro heptyl ketone, trifluoroethanol, pentafluoropropanol, hexafluoroisopropanol, HCF 2 CF 2 CH 2 OH , Mechirutorifuru B methanesulfonate, trifluoroacetic acid and CF 3 O (CF 2 CF 2 O) m (CF 2 O) n CF 2 CF 3 [ wherein, m and n are each independently zero or greater than 1,000 integer, The order of presence of each repeating unit with m or n enclosed in parentheses is arbitrary in the formula, provided that the sum of m and n is 1 or more.], 1,1-dichloro-2,3, 3,3-tetrafluoro-1-propene, 1,2-dichloro-1,3,3,3-tetrafluoro-1-propene, 1,2-dichloro-3,3,3-trifluoro-1-propene 1,1-dichloro-3,3,3-trifluoro-1-propene, 1,1,2-trichloro-3,3,3-trifluoro-1-propene, 1,1,1,4,4 , 4-Hexafluoro-2-butene And a solvent selected from the group, which can be used alone or as a mixture of two or more.
本発明で用いられる表面処理剤は、パーフルオロポリエーテル基含有シラン化合物に加え、他の成分を含んでいてもよい。かかる他の成分としては、特に限定されるものではないが、例えば、含フッ素オイルとして理解され得る(非反応性の)フルオロポリエーテル化合物、好ましくはパーフルオロポリエーテル化合物(以下、「含フッ素オイル」と言う)、シリコーンオイルとして理解され得る(非反応性の)シリコーン化合物(以下、「シリコーンオイル」と言う)、触媒などが挙げられる。 The surface treatment agent used in the present invention may contain other components in addition to the perfluoropolyether group-containing silane compound. Such other components are not particularly limited. For example, (non-reactive) fluoropolyether compounds, preferably perfluoropolyether compounds (hereinafter referred to as “fluorinated oils”) that can be understood as fluorine-containing oils. ), A (non-reactive) silicone compound (hereinafter referred to as “silicone oil”), a catalyst and the like that can be understood as silicone oil.
上記含フッ素オイルとしては、特に限定されるものではないが、例えば、以下の一般式(3)で表される化合物(パーフルオロポリエーテル化合物)が挙げられる。
Rf1-(OC4F8)a’-(OC3F6)b’-(OC2F4)c’-(OCF2)d’-Rf2 ・・・(3)
式中、Rf1は、1個またはそれ以上のフッ素原子により置換されていてもよいC1-16のアルキル基(好ましくは、C1―16のパーフルオロアルキル基)を表し、Rf2は、1個またはそれ以上のフッ素原子により置換されていてもよいC1-16のアルキル基(好ましくは、C1-16のパーフルオロアルキル基)、フッ素原子または水素原子を表し、Rf1およびRf2は、より好ましくは、それぞれ独立して、C1-3のパーフルオロアルキル基である。
a’、b’、c’およびd’は、ポリマーの主骨格を構成するパーフルオロポリエーテルの4種の繰り返し単位数をそれぞれ表し、互いに独立して0以上300以下の整数であって、a’、b’、c’およびd’の和は少なくとも1、好ましくは1~300、より好ましくは20~300である。添字a’、b’、c’またはd’を付して括弧でくくられた各繰り返し単位の存在順序は、式中において任意である。これら繰り返し単位のうち、-(OC4F8)-は、-(OCF2CF2CF2CF2)-、-(OCF(CF3)CF2CF2)-、-(OCF2CF(CF3)CF2)-、-(OCF2CF2CF(CF3))-、-(OC(CF3)2CF2)-、-(OCF2C(CF3)2)-、-(OCF(CF3)CF(CF3))-、-(OCF(C2F5)CF2)-および-(OCF2CF(C2F5))-のいずれであってもよいが、好ましくは-(OCF2CF2CF2CF2)-である。-(OC3F6)-は、-(OCF2CF2CF2)-、-(OCF(CF3)CF2)-および-(OCF2CF(CF3))-のいずれであってもよく、好ましくは-(OCF2CF2CF2)-である。-(OC2F4)-は、-(OCF2CF2)-および-(OCF(CF3))-のいずれであってもよいが、好ましくは-(OCF2CF2)-である。
Although it does not specifically limit as said fluorine-containing oil, For example, the compound (perfluoro polyether compound) represented by the following General formula (3) is mentioned.
Rf 1 — (OC 4 F 8 ) a ′ — (OC 3 F 6 ) b ′ — (OC 2 F 4 ) c ′ — (OCF 2 ) d ′ —Rf 2 (3)
In the formula, Rf 1 represents a C 1-16 alkyl group (preferably a C 1-16 perfluoroalkyl group) optionally substituted by one or more fluorine atoms, and Rf 2 represents Represents a C 1-16 alkyl group (preferably a C 1-16 perfluoroalkyl group) optionally substituted by one or more fluorine atoms, a fluorine atom or a hydrogen atom, and Rf 1 and Rf 2 Are more preferably each independently a C 1-3 perfluoroalkyl group.
a ′, b ′, c ′ and d ′ each represent the number of four types of repeating units of perfluoropolyether constituting the main skeleton of the polymer, each independently an integer of 0 to 300, The sum of ', b', c 'and d' is at least 1, preferably 1 to 300, more preferably 20 to 300. The order of presence of each repeating unit in parentheses with subscripts a ′, b ′, c ′ or d ′ is arbitrary in the formula. Among these repeating units, — (OC 4 F 8 ) — represents — (OCF 2 CF 2 CF 2 CF 2 ) —, — (OCF (CF 3 ) CF 2 CF 2 ) —, — (OCF 2 CF (CF 3 ) CF 2 )-,-(OCF 2 CF 2 CF (CF 3 ))-,-(OC (CF 3 ) 2 CF 2 )-,-(OCF 2 C (CF 3 ) 2 )-,-(OCF (CF 3 ) CF (CF 3 ))-,-(OCF (C 2 F 5 ) CF 2 )-and-(OCF 2 CF (C 2 F 5 ))-may be used, but preferably — (OCF 2 CF 2 CF 2 CF 2 ) —. -(OC 3 F 6 )-is any of-(OCF 2 CF 2 CF 2 )-,-(OCF (CF 3 ) CF 2 )-and-(OCF 2 CF (CF 3 ))- Of these, — (OCF 2 CF 2 CF 2 ) — is preferable. — (OC 2 F 4 ) — may be either — (OCF 2 CF 2 ) — or — (OCF (CF 3 )) —, but is preferably — (OCF 2 CF 2 ) —.
上記一般式(3)で表されるパーフルオロポリエーテル化合物の例として、以下の一般式(3a)および(3b)のいずれかで示される化合物(1種または2種以上の混合物であってよい)が挙げられる。
Rf1-(OCF2CF2CF2)b’’-Rf2 ・・・(3a)
Rf1-(OCF2CF2CF2CF2)a’’-(OCF2CF2CF2)b’’-(OCF2CF2)c’’-(OCF2)d’’-Rf2 ・・・(3b)
これら式中、Rf1およびRf2は上記の通りであり;式(3a)において、b’’は1以上100以下の整数であり;式(3b)において、a’’およびb’’は、それぞれ独立して0以上30以下、例えば1以上30以下の整数であり、c’’およびd’’はそれぞれ独立して1以上300以下の整数である。添字a’’、b’’、c’’、d’’を付して括弧でくくられた各繰り返し単位の存在順序は、式中において任意である。
As an example of the perfluoropolyether compound represented by the above general formula (3), it may be a compound represented by any one of the following general formulas (3a) and (3b) (one kind or a mixture of two or more kinds). ).
Rf 1- (OCF 2 CF 2 CF 2 ) b '' -Rf 2 (3a)
Rf 1 — (OCF 2 CF 2 CF 2 CF 2 ) a ″ — (OCF 2 CF 2 CF 2 ) b ″ — (OCF 2 CF 2 ) c ″ — (OCF 2 ) d ″ —Rf 2. .. (3b)
In these formulas, Rf 1 and Rf 2 are as described above; in formula (3a), b ″ is an integer of 1 to 100; in formula (3b), a ″ and b ″ are Each independently represents an integer of 0 or more and 30 or less, for example, 1 or more and 30 or less, and c ″ and d ″ are each independently an integer of 1 or more and 300 or less. The order of existence of each repeating unit with subscripts a ″, b ″, c ″, d ″ and parentheses is arbitrary in the formula.
上記含フッ素オイルは、1,000~30,000の平均分子量を有していてよい。これにより、高い表面滑り性を得ることができる。 The fluorine-containing oil may have an average molecular weight of 1,000 to 30,000. Thereby, high surface slipperiness can be obtained.
本発明で用いられる表面処理剤中、含フッ素オイルは、上記パーフルオロポリエーテル基含有シラン化合物の合計100質量部(それぞれ、2種以上の場合にはこれらの合計、以下も同様)に対して、例えば0~500質量部、好ましくは0~400質量部、より好ましくは5~300質量部で含まれ得る。 In the surface treatment agent used in the present invention, the fluorine-containing oil is based on a total of 100 parts by mass of the perfluoropolyether group-containing silane compound (in the case of two or more, respectively, the same applies to the following). For example, 0 to 500 parts by mass, preferably 0 to 400 parts by mass, more preferably 5 to 300 parts by mass.
一般式(3a)で示される化合物および一般式(3b)で示される化合物は、それぞれ単独で用いても、組み合わせて用いてもよい。一般式(3a)で示される化合物よりも、一般式(3b)で示される化合物を用いるほうが、より高い表面滑り性が得られるので好ましい。これらを組み合わせて用いる場合、一般式(3a)で表される化合物と、一般式(3b)で表される化合物との質量比は、1:1~1:30が好ましく、1:1~1:10がより好ましい。かかる質量比によれば、表面滑り性と摩擦耐久性のバランスに優れた表面処理層を得ることができる。 The compound represented by the general formula (3a) and the compound represented by the general formula (3b) may be used alone or in combination. It is preferable to use the compound represented by the general formula (3b) rather than the compound represented by the general formula (3a) because higher surface slip properties can be obtained. When these are used in combination, the mass ratio of the compound represented by the general formula (3a) and the compound represented by the general formula (3b) is preferably 1: 1 to 1:30, and preferably 1: 1 to 1 : 10 is more preferable. According to such a mass ratio, a surface treatment layer having an excellent balance between surface slipperiness and friction durability can be obtained.
一の態様において、含フッ素オイルは、一般式(3b)で表される1種またはそれ以上の化合物を含む。かかる態様において、表面処理剤中のパーフルオロポリエーテル基含有シラン化合物の合計と、式(3b)で表される化合物との質量比は、10:1~1:10が好ましく、4:1~1:4がより好ましい。 In one embodiment, the fluorine-containing oil contains one or more compounds represented by the general formula (3b). In such an embodiment, the mass ratio of the sum of the perfluoropolyether group-containing silane compounds in the surface treatment agent to the compound represented by the formula (3b) is preferably 10: 1 to 1:10, and preferably 4: 1 to 1: 4 is more preferable.
一の態様において、式(3a)で表される化合物の平均分子量は、2,000~8,000であることが好ましい。 In one embodiment, the average molecular weight of the compound represented by the formula (3a) is preferably 2,000 to 8,000.
一の態様において、式(3b)で表される化合物の平均分子量は、8,000~30,000であることが好ましい。 In one embodiment, the average molecular weight of the compound represented by the formula (3b) is preferably 8,000 to 30,000.
別の態様において、式(3b)で表される化合物の平均分子量は、3,000~8,000であることが好ましい。 In another embodiment, the average molecular weight of the compound represented by formula (3b) is preferably 3,000 to 8,000.
好ましい態様において、真空蒸着法により表面処理層を形成する場合には、パーフルオロポリエーテル基含有シラン化合物の平均分子量よりも、含フッ素オイルの平均分子量を大きくしてもよい。このような平均分子量とすることにより、より優れた摩擦耐久性と表面滑り性を得ることができる。 In a preferred embodiment, when the surface treatment layer is formed by a vacuum deposition method, the average molecular weight of the fluorine-containing oil may be larger than the average molecular weight of the perfluoropolyether group-containing silane compound. By setting such an average molecular weight, more excellent friction durability and surface slipperiness can be obtained.
また、別の観点から、含フッ素オイルは、一般式Rf3-F(式中、Rf3はC5-16パーフルオロアルキル基である。)で表される化合物であってよい。また、クロロトリフルオロエチレンオリゴマーであってもよい。Rf3-Fで表される化合物およびクロロトリフルオロエチレンオリゴマーは、末端がC1-16パーフルオロアルキル基である上記分子末端に炭素-炭素不飽和結合を有する含フッ素化合物で表される化合物と高い親和性が得られる点で好ましい。 From another viewpoint, the fluorine-containing oil may be a compound represented by the general formula Rf 3 -F (wherein Rf 3 is a C 5-16 perfluoroalkyl group). Moreover, a chlorotrifluoroethylene oligomer may be sufficient. The compound represented by Rf 3 -F and the chlorotrifluoroethylene oligomer are a compound represented by a fluorine-containing compound having a carbon-carbon unsaturated bond at the molecular end, the terminal of which is a C 1-16 perfluoroalkyl group. This is preferable in that high affinity can be obtained.
含フッ素オイルは、表面処理層の表面滑り性を向上させるのに寄与する。 Fluorine-containing oil contributes to improving the surface slipperiness of the surface treatment layer.
上記シリコーンオイルとしては、例えばシロキサン結合が2,000以下の直鎖状または環状のシリコーンオイルを用い得る。直鎖状のシリコーンオイルは、いわゆるストレートシリコーンオイルおよび変性シリコーンオイルであってよい。ストレートシリコーンオイルとしては、ジメチルシリコーンオイル、メチルフェニルシリコーンオイル、メチルハイドロジェンシリコーンオイルが挙げられる。変性シリコーンオイルとしては、ストレートシリコーンオイルを、アルキル、アラルキル、ポリエーテル、高級脂肪酸エステル、フルオロアルキル、アミノ、エポキシ、カルボキシル、アルコールなどにより変性したものが挙げられる。環状のシリコーンオイルは、例えば環状ジメチルシロキサンオイルなどが挙げられる。 As the silicone oil, for example, a linear or cyclic silicone oil having a siloxane bond of 2,000 or less can be used. The linear silicone oil may be so-called straight silicone oil and modified silicone oil. Examples of the straight silicone oil include dimethyl silicone oil, methylphenyl silicone oil, and methylhydrogen silicone oil. Examples of the modified silicone oil include those obtained by modifying straight silicone oil with alkyl, aralkyl, polyether, higher fatty acid ester, fluoroalkyl, amino, epoxy, carboxyl, alcohol and the like. Examples of the cyclic silicone oil include cyclic dimethylsiloxane oil.
本発明で用いられる表面処理剤中、かかるシリコーンオイルは、パーフルオロポリエーテル基含有シラン化合物の合計100質量部(2種以上の場合にはこれらの合計、以下も同様)に対して、例えば0~300質量部、好ましくは0~200質量部で含まれ得る。 In the surface treatment agent used in the present invention, the silicone oil is, for example, 0 with respect to 100 parts by mass in total of the perfluoropolyether group-containing silane compound (in the case of 2 or more types, these are also the same). It can be contained in an amount of up to 300 parts by weight, preferably 0 to 200 parts by weight.
シリコーンオイルは、表面処理層の表面滑り性を向上させるのに寄与する。 Silicone oil contributes to improving the surface slipperiness of the surface treatment layer.
上記触媒としては、酸(例えば酢酸、トリフルオロ酢酸等)、塩基(例えばアンモニア、トリエチルアミン、ジエチルアミン等)、遷移金属(例えばTi、Ni、Sn等)等が挙げられる。 Examples of the catalyst include acids (eg, acetic acid, trifluoroacetic acid, etc.), bases (eg, ammonia, triethylamine, diethylamine, etc.), transition metals (eg, Ti, Ni, Sn, etc.), and the like.
触媒は、パーフルオロポリエーテル基含有シラン化合物の加水分解および脱水縮合を促進し、表面処理層の形成を促進する。 The catalyst accelerates the hydrolysis and dehydration condensation of the perfluoropolyether group-containing silane compound and promotes the formation of the surface treatment layer.
表面処理層を形成する方法としては、例えば、ケイ素酸化物層の表面に、含フッ素シラン化合物を含む表面処理剤の膜を形成し、この膜を必要に応じて後処理し、これにより表面処理層を形成する方法が挙げられる。 As a method for forming the surface treatment layer, for example, a film of a surface treatment agent containing a fluorine-containing silane compound is formed on the surface of the silicon oxide layer, and this film is post-treated as necessary, whereby the surface treatment is performed. The method of forming a layer is mentioned.
上記表面処理剤の膜形成は、表面処理剤をケイ素酸化物層の表面に対して、該表面を被覆するように適用することによって実施できる。被覆方法は、特に限定されない。例えば、湿潤被覆法および乾燥被覆法を使用できる。 The film formation of the surface treatment agent can be performed by applying the surface treatment agent to the surface of the silicon oxide layer so as to cover the surface. The coating method is not particularly limited. For example, wet coating methods and dry coating methods can be used.
湿潤被覆法の例としては、浸漬コーティング、スピンコーティング、フローコーティング、スプレーコーティング、ロールコーティング、グラビアコーティングおよび類似の方法が挙げられる。 Examples of wet coating methods include dip coating, spin coating, flow coating, spray coating, roll coating, gravure coating and similar methods.
乾燥被覆法の例としては、PVD法、CVD法および類似の方法が挙げられる。PVD法とは、固体原料を真空中で加熱(真空蒸着)したり、高速の電子やイオンで照射したりして、物理的エネルギーを固体表面の原子に与えて気化させ、それを基材上にて再結合させて薄膜を形成する方法である。PVD法としては、特に限定されないが、例えば、蒸着法(通常、真空蒸着法)およびスパッタリング等が挙げられる。蒸着法(通常、真空蒸着法)の具体例としては、抵抗加熱、電子ビーム、マイクロ波等を用いた高周波加熱、イオンビームおよび類似の方法が挙げられる。CVD方法の具体例としては、プラズマ-CVD、光学CVD、熱CVDおよび類似の方法が挙げられる。中でも、PVD法が好ましく、特に蒸着法、例えば抵抗加熱蒸着または電子ビーム蒸着が好ましく、電子ビーム蒸着がより好ましい。PVD法を用いることにより、より高い摩擦耐久性を有する表面処理層を得ることができる。 Examples of dry coating methods include PVD, CVD, and similar methods. PVD is a method in which a solid material is heated in a vacuum (vacuum deposition) or irradiated with high-speed electrons or ions to give physical energy to atoms on the surface of the solid and vaporize it. This is a method of forming a thin film by recombining with the above method. Although it does not specifically limit as PVD method, For example, a vapor deposition method (usually vacuum vapor deposition method), sputtering, etc. are mentioned. Specific examples of the vapor deposition method (usually vacuum vapor deposition method) include resistance heating, high-frequency heating using an electron beam, microwave, and the like, an ion beam, and similar methods. Specific examples of the CVD method include plasma-CVD, optical CVD, thermal CVD, and similar methods. Among them, the PVD method is preferable, and the evaporation method such as resistance heating evaporation or electron beam evaporation is preferable, and electron beam evaporation is more preferable. By using the PVD method, a surface treatment layer having higher friction durability can be obtained.
更に、常圧プラズマ法による被覆も可能である。 Furthermore, coating by the atmospheric pressure plasma method is also possible.
湿潤被覆法を使用する場合、本発明で用いられる表面処理剤は、溶媒で希釈されてから基材表面に適用され得る。本発明で用いられる表面処理剤の安定性および溶媒の揮発性の観点から、次の溶媒が好ましく使用される:C5-12のパーフルオロ脂肪族炭化水素(例えば、パーフルオロヘキサン、パーフルオロメチルシクロヘキサンおよびパーフルオロ-1,3-ジメチルシクロヘキサン);ポリフルオロ芳香族炭化水素(例えば、ビス(トリフルオロメチル)ベンゼン);ポリフルオロ脂肪族炭化水素(例えば、C6F13CH2CH3(例えば、旭硝子株式会社製のアサヒクリン(登録商標)AC-6000)、1,1,2,2,3,3,4-ヘプタフルオロシクロペンタン(例えば、日本ゼオン株式会社製のゼオローラ(登録商標)H);ハイドロフルオロカーボン(HFC)(例えば、1,1,1,3,3-ペンタフルオロブタン(HFC-365mfc));ハイドロクロロフルオロカーボン(例えば、HCFC-225(アサヒクリン(登録商標)AK225));ヒドロフルオロエーテル(HFE)(例えば、パーフルオロプロピルメチルエーテル(C3F7OCH3)(例えば、住友スリーエム株式会社製のNovec(商標名)7000)、パーフルオロブチルメチルエーテル(C4F9OCH3)(例えば、住友スリーエム株式会社製のNovec(商標名)7100)、パーフルオロブチルエチルエーテル(C4F9OC2H5)(例えば、住友スリーエム株式会社製のNovec(商標名)7200)、パーフルオロヘキシルメチルエーテル(C2F5CF(OCH3)C3F7)(例えば、住友スリーエム株式会社製のNovec(商標名)7300)などのアルキルパーフルオロアルキルエーテル(パーフルオロアルキル基およびアルキル基は直鎖または分枝状であってよい)、あるいはCF3CH2OCF2CHF2(例えば、旭硝子株式会社製のアサヒクリン(登録商標)AE-3000))、1,2-ジクロロ-1,3,3,3-テトラフルオロ-1-プロペン(例えば、三井・デュポンフロロケミカル社製のバートレル(登録商標)サイオン)など。これらの溶媒は、単独で、または、2種以上を組み合わせて混合物として用いることができる。さらに、例えば、パーフルオロポリエーテル基含有シラン化合物の溶解性を調整する等のために、別の溶媒と混合することもできる。 When the wet coating method is used, the surface treatment agent used in the present invention can be diluted with a solvent and then applied to the substrate surface. From the viewpoint of the stability of the surface treatment agent used in the present invention and the volatility of the solvent, the following solvents are preferably used: C 5-12 perfluoroaliphatic hydrocarbons (eg, perfluorohexane, perfluoromethyl) Cyclohexane and perfluoro-1,3-dimethylcyclohexane); polyfluoroaromatic hydrocarbons (eg bis (trifluoromethyl) benzene); polyfluoroaliphatic hydrocarbons (eg C 6 F 13 CH 2 CH 3 (eg Asahi Culin (registered trademark AC-6000) manufactured by Asahi Glass Co., Ltd., 1,1,2,2,3,4,4-heptafluorocyclopentane (for example, ZEOLOR (registered trademark) H manufactured by Nippon Zeon Co., Ltd.) Hydrofluorocarbon (HFC) (eg, 1,1,1,3,3-pentafluorobutane (HF) -365mfc)); hydrochlorofluorocarbon (e.g., HCFC-225 (ASAHIKLIN (TM) AK225)); hydrofluoroether (HFE) (e.g., perfluoropropyl methyl ether (C 3 F 7 OCH 3) ( e.g., Novec (trade name) 7000 manufactured by Sumitomo 3M Limited, perfluorobutyl methyl ether (C 4 F 9 OCH 3 ) (for example, Novec (trade name) 7100 manufactured by Sumitomo 3M Limited), perfluorobutyl ethyl ether ( C 4 F 9 OC 2 H 5 ) (for example, Novec (trade name) 7200 manufactured by Sumitomo 3M Limited), perfluorohexyl methyl ether (C 2 F 5 CF (OCH 3 ) C 3 F 7 ) (for example, Sumitomo Novec made by 3M Co., Ltd. Name) 7300) alkyl perfluoroalkyl ethers (such as perfluoroalkyl groups and the alkyl group may be straight or branched), or CF 3 CH 2 OCF 2 CHF 2 ( e.g., Asahi Glass Asahi Co., Ltd. Klin (registered trademark) AE-3000)), 1,2-dichloro-1,3,3,3-tetrafluoro-1-propene (for example, Bertrell (registered trademark) Scion manufactured by Mitsui DuPont Fluorochemical Co., Ltd.), etc. These solvents can be used alone or in combination as a mixture of two or more thereof, for example, for adjusting the solubility of the perfluoropolyether group-containing silane compound. Can also be mixed.
乾燥被覆法を使用する場合、本発明で用いられる表面処理剤は、そのまま乾燥被覆法に付してもよく、または、上記した溶媒で希釈してから乾燥被覆法に付してもよい。 When the dry coating method is used, the surface treatment agent used in the present invention may be directly subjected to the dry coating method, or may be diluted with the above-described solvent and then subjected to the dry coating method.
乾燥被覆法において用いる表面処理剤が溶媒を含む場合、前もって表面処理剤中の溶媒を除去してもよい。溶媒を除去することにより、より高い摩擦耐久性を有する表面処理層を得ることができる。 When the surface treatment agent used in the dry coating method contains a solvent, the solvent in the surface treatment agent may be removed in advance. By removing the solvent, a surface treatment layer having higher friction durability can be obtained.
溶媒を除去する方法は、例えば、減圧留去が挙げられる。 Examples of the method for removing the solvent include distillation under reduced pressure.
減圧留去時の温度は、好ましくは0~200℃であり、より好ましくは10~80℃である。また、減圧留去時の圧力は、好ましくは1×10-4Pa~1×103Paであり、より好ましくは1×10-2Pa~1×102Paである。 The temperature during distillation under reduced pressure is preferably 0 to 200 ° C., more preferably 10 to 80 ° C. The pressure at the time of distillation under reduced pressure is preferably 1 × 10 −4 Pa to 1 × 10 3 Pa, more preferably 1 × 10 −2 Pa to 1 × 10 2 Pa.
例えば、溶媒を含む表面処理剤を用いてPVD処理を行う場合、先に別の装置等で溶媒を減圧留去し、その残渣であるパーフルオロポリエーテル基含有シラン化合物(および存在する場合、含フッ素オイル、シリコーンオイル等の他の成分)をPVD装置内に供給し、真空蒸着を行うことができる。 For example, when PVD treatment is performed using a surface treatment agent containing a solvent, the solvent is first distilled off under reduced pressure using another apparatus or the like, and the residue is a perfluoropolyether group-containing silane compound (and, if present, contained). Other components such as fluorine oil and silicone oil) can be supplied into the PVD apparatus and vacuum deposition can be performed.
膜形成は、膜中で表面処理剤が、加水分解および脱水縮合のための触媒と共に存在するように実施することが好ましい。簡便には、湿潤被覆法による場合、表面処理剤を溶媒で希釈した後、基材表面に適用する直前に、表面処理剤の希釈液に触媒を添加してよい。乾燥被覆法による場合には、触媒添加した表面処理剤をそのまま蒸着(通常、真空蒸着)処理するか、あるいは鉄や銅などの金属多孔体に、触媒添加した表面処理剤を含浸させたペレット状物質を用いて蒸着(通常、真空蒸着)処理をしてもよい。 The film formation is preferably carried out so that the surface treatment agent is present in the film together with a catalyst for hydrolysis and dehydration condensation. For simplicity, in the case of the wet coating method, after diluting the surface treatment agent with a solvent, the catalyst may be added to the diluted solution of the surface treatment agent immediately before application to the substrate surface. In the case of the dry coating method, the catalyst-treated surface treatment agent is directly vapor-deposited (usually vacuum deposition), or a pellet form in which a porous metal such as iron or copper is impregnated with the catalyst-treated surface treatment agent. Vapor deposition (usually vacuum deposition) may be performed using a substance.
触媒には、任意の適切な酸または塩基を使用できる。酸触媒としては、例えば、酢酸、ギ酸、トリフルオロ酢酸などを使用できる。また、塩基触媒としては、例えばアンモニア、有機アミン類などを使用できる。 Any suitable acid or base can be used for the catalyst. As the acid catalyst, for example, acetic acid, formic acid, trifluoroacetic acid and the like can be used. Moreover, as a base catalyst, ammonia, organic amines, etc. can be used, for example.
次に、必要に応じて、膜を後処理する。この後処理は、特に限定されないが、例えば、水分供給および乾燥加熱を逐次的に実施するものであってよく、より詳細には、以下のようにして実施してよい。 Next, the membrane is post-treated as necessary. Although this post-processing is not specifically limited, For example, a water supply and drying heating may be implemented sequentially, and it may be implemented as follows in detail.
上記のようにしてケイ素酸化物の表面に表面処理剤の膜を形成した後、この膜(以下、「前駆体膜」とも言う)に水分を供給する。水分の供給方法は、特に限定されず、例えば、前駆体膜(および基材)と周囲雰囲気との温度差による結露や、水蒸気(スチーム)の吹付けなどの方法を使用してよい。 After forming a film of the surface treatment agent on the surface of the silicon oxide as described above, moisture is supplied to this film (hereinafter also referred to as “precursor film”). The method for supplying moisture is not particularly limited, and for example, methods such as dew condensation due to a temperature difference between the precursor film (and the substrate) and the surrounding atmosphere, or spraying of steam (steam) may be used.
前駆体膜に水分が供給されると、表面処理剤中のパーフルオロポリエーテル基含有シラン化合物のSiに結合した加水分解可能な基に水が作用し、当該化合物を速やかに加水分解させることができると考えられる。 When moisture is supplied to the precursor film, water acts on a hydrolyzable group bonded to Si of the perfluoropolyether group-containing silane compound in the surface treatment agent, so that the compound can be rapidly hydrolyzed. It is considered possible.
水分の供給は、例えば0~250℃、好ましくは60℃以上、さらに好ましくは100℃以上とし、好ましくは180℃以下、さらに好ましくは150℃以下の雰囲気下にて実施し得る。このような温度範囲において水分を供給することにより、加水分解を進行させることが可能である。このときの圧力は特に限定されないが、簡便には常圧とし得る。 The supply of moisture is, for example, 0 to 250 ° C., preferably 60 ° C. or higher, more preferably 100 ° C. or higher, preferably 180 ° C. or lower, more preferably 150 ° C. or lower. By supplying moisture in such a temperature range, hydrolysis can be advanced. Although the pressure at this time is not specifically limited, it can be simply a normal pressure.
次に、該前駆体膜を該基材の表面で、60℃を超える乾燥雰囲気下にて加熱する。乾燥加熱方法は、特に限定されず、前駆体膜を基材と共に、60℃を超え、好ましくは100℃を超える温度であって、例えば250℃以下、好ましくは180℃以下の温度で、かつ不飽和水蒸気圧の雰囲気下に配置すればよい。このときの圧力は特に限定されないが、簡便には常圧とし得る。 Next, the precursor film is heated on the surface of the substrate in a dry atmosphere exceeding 60 ° C. The drying heating method is not particularly limited, and the temperature of the precursor film together with the base material is higher than 60 ° C., preferably higher than 100 ° C., for example, 250 ° C. or lower, preferably 180 ° C. or lower. What is necessary is just to arrange | position in the atmosphere of saturated water vapor pressure. Although the pressure at this time is not specifically limited, it can be simply a normal pressure.
このような雰囲気下では、本発明のPFPE含有シラン化合物間では、加水分解後のSiに結合した基同士が速やかに脱水縮合する。また、かかる化合物と基材との間では、当該化合物の加水分解後のSiに結合した基と、基材表面に存在する反応性基との間で速やかに反応し、基材表面に存在する反応性基が水酸基である場合には脱水縮合する。その結果、パーフルオロポリエーテル基含有シラン化合物と基材との間で結合が形成される。 In such an atmosphere, the groups bonded to Si after hydrolysis rapidly undergo dehydration condensation between the PFPE-containing silane compounds of the present invention. Moreover, between such a compound and a base material, it reacts rapidly between the group couple | bonded with Si after the hydrolysis of the said compound, and the reactive group which exists in the base-material surface, and it exists in the base-material surface. When the reactive group is a hydroxyl group, dehydration condensation is performed. As a result, a bond is formed between the perfluoropolyether group-containing silane compound and the substrate.
上記の水分供給および乾燥加熱は、過熱水蒸気を用いることにより連続的に実施してもよい。 The above water supply and drying heating may be continuously performed by using superheated steam.
過熱水蒸気は、飽和水蒸気を沸点より高い温度に加熱して得られるガスであって、常圧下では、100℃を超え、一般的には500℃以下、例えば300℃以下の温度で、かつ、沸点を超える温度への加熱により不飽和水蒸気圧となったガスである。本発明では、パーフルオロポリエーテル基含有シラン化合物の分解を抑制する観点から、好ましくは、250℃以下、好ましくは180℃以下の過熱水蒸気が水分供給および乾燥加熱に用いられる。前駆体膜を形成した基材を過熱水蒸気に曝すと、まず、過熱水蒸気と、比較的低温の前駆体膜との間の温度差により、前駆体膜表面にて結露が生じ、これによって前駆体膜に水分が供給される。やがて、過熱水蒸気と前駆体膜との間の温度差が小さくなるにつれて、前駆体膜表面の水分は過熱水蒸気による乾燥雰囲気中で気化し、前駆体膜表面の水分量が次第に低下する。前駆体膜表面の水分量が低下している間、即ち、前駆体膜が乾燥雰囲気下にある間、基材の表面の前駆体膜は過熱水蒸気と接触することによって、この過熱水蒸気の温度(常圧下では100℃を超える温度)に加熱されることとなる。従って、過熱水蒸気を用いれば、前駆体膜を形成した基材を過熱水蒸気に曝すだけで、水分供給と乾燥加熱とを連続的に実施することができる。 Superheated steam is a gas obtained by heating saturated steam to a temperature higher than the boiling point, and exceeds 100 ° C. under normal pressure, generally 500 ° C. or lower, for example, 300 ° C. or lower, and has a boiling point. It is a gas that has become an unsaturated water vapor pressure by heating to a temperature exceeding. In the present invention, from the viewpoint of suppressing the decomposition of the perfluoropolyether group-containing silane compound, preferably, superheated steam at 250 ° C. or lower, preferably 180 ° C. or lower is used for moisture supply and drying heating. When the substrate on which the precursor film is formed is exposed to superheated water vapor, first, dew condensation occurs on the surface of the precursor film due to the temperature difference between the superheated water vapor and the relatively low temperature precursor film. Moisture is supplied to the membrane. Eventually, as the temperature difference between the superheated steam and the precursor film becomes smaller, the moisture on the surface of the precursor film is vaporized in a dry atmosphere by the superheated steam, and the moisture content on the surface of the precursor film gradually decreases. While the amount of moisture on the surface of the precursor film is reduced, that is, while the precursor film is in a dry atmosphere, the precursor film on the surface of the substrate comes into contact with the superheated steam, thereby the temperature of the superheated steam ( It will be heated to a temperature exceeding 100 ° C. under normal pressure. Therefore, if superheated steam is used, moisture supply and drying heating can be carried out continuously only by exposing the substrate on which the precursor film is formed to superheated steam.
以上のようにして後処理が実施され得る。かかる後処理は、摩擦耐久性を一層向上させるために実施され得るが、本発明の物品を製造するのに必須でないことに留意されたい。例えば、表面処理剤を基材表面に適用した後、そのまま静置しておくだけでもよい。 Post-processing can be performed as described above. It should be noted that such post-treatment can be performed to further improve friction durability, but is not essential for producing the articles of the present invention. For example, after applying the surface treatment agent to the substrate surface, it may be left still.
上記のようにして、基材の表面に、本発明の表面処理剤の膜に由来する表面処理層が形成され、本発明の物品が製造される。これにより得られる表面処理層は、高い摩擦耐久性を有する。また、この表面処理層は、高い摩擦耐久性に加えて、使用する表面処理剤の組成にもよるが、撥水性、撥油性、防汚性(例えば指紋等の汚れの付着を防止する)、防水性(電子部品等への水の浸入を防止する)、表面滑り性(または潤滑性、例えば指紋等の汚れの拭き取り性や、指に対する優れた触感)などを有し得、機能性薄膜として好適に利用され得る。 As described above, the surface treatment layer derived from the film of the surface treatment agent of the present invention is formed on the surface of the substrate, and the article of the present invention is manufactured. The surface treatment layer obtained by this has high friction durability. In addition to high friction durability, this surface treatment layer has water repellency, oil repellency, antifouling properties (for example, preventing adhesion of dirt such as fingerprints), depending on the composition of the surface treatment agent used. As a functional thin film, it can be waterproof (to prevent water from entering electronic parts, etc.), surface slippery (or lubricity, for example, wiping off dirt such as fingerprints, and excellent touch to fingers). It can be suitably used.
本発明によって得られる物品は、特に限定されるものではないが、光学部材であり得る。光学部材としては、例えば、下記の光学部材が挙げられる:例えば、陰極線管(CRT:例、TV、パソコンモニター)、液晶ディスプレイ、プラズマディスプレイ、有機ELディスプレイ、無機薄膜ELドットマトリクスディスプレイ、背面投写型ディスプレイ、蛍光表示管(VFD)、電界放出ディスプレイ(FED:Field Emission Display)などのディスプレイまたはそれらのディスプレイの前面保護板、反射防止板、偏光板、アンチグレア板、あるいはそれらの表面に反射防止膜処理を施したもの;眼鏡などのレンズ;携帯電話、携帯情報端末などの機器のタッチパネルシート;ブルーレイ(Blu-ray(登録商標))ディスク、DVDディスク、CD-R、MOなどの光ディスクのディスク面;光ファイバー;時計の表示面など。 The article obtained by the present invention is not particularly limited, but may be an optical member. Examples of the optical member include the following optical members: For example, a cathode ray tube (CRT: eg, TV, personal computer monitor), liquid crystal display, plasma display, organic EL display, inorganic thin film EL dot matrix display, rear projection type Display such as display, fluorescent display tube (VFD), field emission display (FED), front protective plate, antireflection plate, polarizing plate, antiglare plate, or antireflection film treatment on the surface of these displays Lenses such as eyeglasses; Touch panel sheets for devices such as mobile phones and personal digital assistants; Disc surfaces of optical discs such as Blu-ray (registered trademark) discs, DVD discs, CD-Rs, and MOs; Optical fa Eber: Clock display surface.
本発明によって得られる物品は、さらに窯業製品、塗面、布製品、皮革製品、医療品およびプラスターなどを挙げることができる Articles obtained by the present invention can further include ceramic products, coated surfaces, fabric products, leather products, medical products, plasters, etc.
また、本発明によって得られる物品は、医療機器または医療材料であってもよい。 The article obtained by the present invention may be a medical device or a medical material.
表面処理層の厚さは、特に限定されない。光学部材の場合、表面処理層の厚さは、1~50nm、好ましくは1~30nm、より好ましくは1~15nmの範囲であることが、光学性能、表面滑り性、摩擦耐久性および防汚性の点から好ましい。 The thickness of the surface treatment layer is not particularly limited. In the case of an optical member, the thickness of the surface treatment layer is in the range of 1 to 50 nm, preferably 1 to 30 nm, more preferably 1 to 15 nm. Optical performance, surface slipperiness, friction durability, and antifouling properties From the point of view, it is preferable.
上記した本発明の物品は、高い摩擦耐久性および高い酸アルカリ耐性を有し、使用する表面処理剤の組成にもよるが、撥水性、撥油性、防汚性(例えば指紋等の汚れの付着を防止する)、防水性(電子部品等への水の浸入を防止する)、表面滑り性(または潤滑性、例えば指紋等の汚れの拭き取り性や、指に対する優れた触感)を有し得る。 The above-mentioned article of the present invention has high friction durability and high acid-alkali resistance, and depending on the composition of the surface treatment agent used, water repellency, oil repellency, antifouling (for example, adhesion of dirt such as fingerprints) ), Waterproofness (preventing water intrusion into electronic parts, etc.), surface slipperiness (or lubricity, for example, wiping off dirt such as fingerprints, and excellent touch feeling to fingers).
本発明の物品は、その上に表面処理層が形成されるケイ素酸化物層が、化学気相成長法により形成されていることを特徴とし、この特徴により優れた表面滑り性および酸アルカリ耐性を有する。ケイ素酸化物層をCVD法により形成することにより、特定のRaを有するケイ素酸化物層、アモルファス構造を有するケイ素酸化物層、特定の密度を有するケイ素酸化物層、または特定の膜中水素濃度を有するケイ素酸化物層を形成することができる。 The article of the present invention is characterized in that a silicon oxide layer on which a surface treatment layer is formed is formed by a chemical vapor deposition method, and this feature provides excellent surface slip and acid-alkali resistance. Have. By forming a silicon oxide layer by a CVD method, a silicon oxide layer having a specific Ra, a silicon oxide layer having an amorphous structure, a silicon oxide layer having a specific density, or a specific hydrogen concentration in the film A silicon oxide layer can be formed.
従って、一の態様において、本発明は、基材と
該基材上に位置するケイ素酸化物層と、
該ケイ素酸化物層上に形成された表面処理層と
を有して成る物品であって、
ケイ素酸化物層の表面粗さ(Ra:中心線平均粗さ)が0.2nm以下であることを特徴とする物品を提供する。
Accordingly, in one aspect, the present invention provides a substrate, a silicon oxide layer located on the substrate,
An article comprising a surface treatment layer formed on the silicon oxide layer,
Provided is an article characterized in that the silicon oxide layer has a surface roughness (Ra: center line average roughness) of 0.2 nm or less.
好ましい態様において、Raは0.15nm以下であり得る。 In a preferred embodiment, Ra can be 0.15 nm or less.
別の態様において、本発明は、基材と
該基材上に位置するケイ素酸化物層と、
該ケイ素酸化物層上に形成された表面処理層と
を有して成る物品であって、
ケイ素酸化物層の少なくとも一部が、アモルファスであることを特徴とする物品を提供する。
In another aspect, the present invention provides a substrate, a silicon oxide layer located on the substrate,
An article comprising a surface treatment layer formed on the silicon oxide layer,
An article is provided wherein at least a portion of the silicon oxide layer is amorphous.
好ましい態様において、ケイ素酸化物層は、ケイ素酸化物層全体の50%以上、さらに好ましくはケイ素酸化物層全体の80%以上がアモルファスであり得る。 In a preferred embodiment, the silicon oxide layer may be amorphous at 50% or more of the entire silicon oxide layer, more preferably 80% or more of the entire silicon oxide layer.
別の態様において、本発明は、基材と
該基材上に位置するケイ素酸化物層と、
該ケイ素酸化物層上に形成された表面処理層と
を有して成る物品であって、
ケイ素酸化物層が2.25g/cm3~2.60g/cm3の密度を有することを特徴とする物品を提供する。
In another aspect, the present invention provides a substrate, a silicon oxide layer located on the substrate,
An article comprising a surface treatment layer formed on the silicon oxide layer,
The silicon oxide layer provides an article characterized by having a density of 2.25g / cm 3 ~ 2.60g / cm 3.
好ましい態様において、ケイ素酸化物層の密度は、2.30g/cm3~2.50g/cm3であり、好ましくは2.35g/cm3~2.45g/cm3の密度、例えば2.38g/cm3~2.42g/cm3であり得る。 In a preferred embodiment, the density of the silicon oxide layer is 2.30g / cm 3 ~ 2.50g / cm 3, preferably a density of 2.35g / cm 3 ~ 2.45g / cm 3, for example 2.38g / Cm 3 to 2.42 g / cm 3 .
別の態様において、本発明は、基材と
該基材上に位置するケイ素酸化物層と、
該ケイ素酸化物層上に形成された表面処理層と
を有して成る物品であって、
ケイ素酸化物層の膜中水素濃度が1~10at%であることを特徴とする物品を提供する。
In another aspect, the present invention provides a substrate, a silicon oxide layer located on the substrate,
An article comprising a surface treatment layer formed on the silicon oxide layer,
Provided is an article characterized in that the hydrogen concentration in the film of the silicon oxide layer is 1 to 10 at%.
好ましい態様において、ケイ素酸化物層の膜中水素濃度は、2at%以上、3at%以上、4at%以上または5at%以上であり、9at%以下、8at%以下、7at%以下または6at%以下であり得る。例えば、ケイ素酸化物層の膜中水素濃度は、1~10at%、2~10at%、3~10at%、4~10at%または5~10at%、あるいは1~9at%、1~8at%、1~7at%または1~6at%、あるいは2~9at%、3~8at%、4~7at%、または5~6at%であり得る。 In a preferred embodiment, the hydrogen concentration in the film of the silicon oxide layer is 2 at% or more, 3 at% or more, 4 at% or more or 5 at% or more, 9 at% or less, 8 at% or less, 7 at% or less or 6 at% or less. obtain. For example, the hydrogen concentration in the silicon oxide layer is 1 to 10 at%, 2 to 10 at%, 3 to 10 at%, 4 to 10 at%, or 5 to 10 at%, or 1 to 9 at%, 1 to 8 at%, 1 It can be ˜7 at% or 1 to 6 at%, or 2 to 9 at%, 3 to 8 at%, 4 to 7 at%, or 5 to 6 at%.
別の態様において、本発明は、基材と
該基材上に位置するケイ素酸化物層と、
該ケイ素酸化物層上に形成された表面処理層と
を有して成る物品であって、
ケイ素酸化物層におけるSi/O組成比(mol比)が、0.6~1.5であることを特徴とする物品を提供する。
In another aspect, the present invention provides a substrate, a silicon oxide layer located on the substrate,
An article comprising a surface treatment layer formed on the silicon oxide layer,
There is provided an article characterized in that the Si / O composition ratio (mol ratio) in the silicon oxide layer is 0.6 to 1.5.
好ましい態様において、ケイ素酸化物層におけるSi/O組成比は、1.5以下であり得、好ましくは0.5より大きい。Si/O組成比は、好ましくは0.6~1.5、より好ましくは0.7~1.3、例えば0.7~1.2、0.8~1.3または0.8~1.2であり得る。 In a preferred embodiment, the Si / O composition ratio in the silicon oxide layer may be 1.5 or less, preferably greater than 0.5. The Si / O composition ratio is preferably 0.6 to 1.5, more preferably 0.7 to 1.3, such as 0.7 to 1.2, 0.8 to 1.3 or 0.8 to 1. .2.
本発明の物品について、以下の実施例を通じてより具体的に説明するが、本発明はこれら実施例に限定されるものではない。 The article of the present invention will be described more specifically through the following examples, but the present invention is not limited to these examples.
実施例1
・ケイ素酸化物層の形成
基材として、化学強化ガラス(コーニング社製、「ゴリラ」ガラス、厚さ0.7mm)を準備した。基材の表面を、H2SO4/H2O2/H2O(1:1:5)の混合溶液で洗浄し、ケイ素源としてSiH4ガスを、酸素源としてN2Oガスを用いて、東京エレクトロン製TriasCVD装置にて、プラズマCVDを行い、基材表面にケイ素酸化物(SiO)層を形成した。
Example 1
-Formation of a silicon oxide layer As a base material, chemically strengthened glass (Corning company make, "gorilla" glass, thickness 0.7mm) was prepared. The surface of the substrate is washed with a mixed solution of H 2 SO 4 / H 2 O 2 / H 2 O (1: 1: 5), SiH 4 gas is used as the silicon source, and N 2 O gas is used as the oxygen source. Then, plasma CVD was performed with a Tokyo Electron TriasCVD apparatus to form a silicon oxide (SiO) layer on the substrate surface.
(プラズマCVD成膜条件)
RFパワー密度:1.0W/cm2
基板温度:200℃
プロセス圧力:150Pa
材料ガス流量比(体積比):SiH4:N2O:H2=1:30:100
成膜速度:0.7nm/秒
処理時間:100秒
(Plasma CVD film formation conditions)
RF power density: 1.0 W / cm 2
Substrate temperature: 200 ° C
Process pressure: 150 Pa
Material gas flow ratio (volume ratio): SiH 4 : N 2 O: H 2 = 1: 30: 30
Deposition rate: 0.7 nm / second Processing time: 100 seconds
得られたケイ素酸化物層の膜厚を、エリプソメーター(Ellipsometer;HORIBA Jobin Yvon社製)により測定した。ケイ素酸化物層の膜厚は、70nmであった。 The film thickness of the obtained silicon oxide layer was measured with an ellipsometer (manufactured by HORIBA Jobin Yvon). The film thickness of the silicon oxide layer was 70 nm.
・表面処理材の調製
下記式(平均組成)で示される含フッ素化合物を、濃度20wt%になるようにハイドロフルオロエーテル(スリーエム社製、ノベックHFE7200)に溶解させて表面処理剤を調製した。
CF3CF2CF2O(CF2CF2CF2O)mCF2CF2CH2OCH2CH2CH2Si[CH2CH2CH2Si(OCH3)3]3
(m=21、Mn=3980)
*mの値は19F-NMRから測定された値であり、MnはGPCから測定された値である。
-Preparation of surface treatment material A surface treatment agent was prepared by dissolving a fluorine-containing compound represented by the following formula (average composition) in hydrofluoroether (manufactured by 3M, Novec HFE7200) to a concentration of 20 wt%.
CF 3 CF 2 CF 2 O (CF 2 CF 2 CF 2 O) m CF 2 CF 2 CH 2 OCH 2 CH 2 CH 2 Si [CH 2 CH 2 CH 2 Si (OCH 3 ) 3 ] 3
(M = 21, Mn = 3980)
* The value of m is a value measured from 19 F-NMR, and Mn is a value measured from GPC.
・表面処理層の形成
上記で得られたケイ素酸化物層を、加速電圧1000V、加速電流500mA、圧力2×10-2PaでO2イオンクリーニングに付した。次いで、上記で調製した表面処理剤を、ケイ素酸化物層上に真空蒸着した。真空蒸着の処理条件は、圧力3.0×10-3Paとし、化学強化ガラス1枚(55mm×100mm)あたり、表面処理剤2mg(即ち、パーフルオロポリエーテル基含有シラン化合物を0.4mg含有)を蒸着させた。その後、蒸着膜付き化学強化ガラスを、温度20℃および湿度65%の雰囲気下で24時間静置し、基材上にケイ素酸化物と表面処理層を有する物品を得た。
Formation of surface treatment layer The silicon oxide layer obtained above was subjected to O 2 ion cleaning at an acceleration voltage of 1000 V, an acceleration current of 500 mA, and a pressure of 2 × 10 −2 Pa. Subsequently, the surface treatment agent prepared above was vacuum-deposited on the silicon oxide layer. The processing conditions for vacuum deposition were a pressure of 3.0 × 10 −3 Pa and a surface treatment agent of 2 mg (that is, 0.4 mg of a perfluoropolyether group-containing silane compound) per piece of chemically strengthened glass (55 mm × 100 mm). ) Was evaporated. Thereafter, the chemically strengthened glass with a deposited film was allowed to stand for 24 hours in an atmosphere of a temperature of 20 ° C. and a humidity of 65% to obtain an article having a silicon oxide and a surface treatment layer on the substrate.
実施例2
プラズマ膜条件を変更した以外は、実施例1と同様にして、基材上にケイ素酸化物と表面処理層を有する物品を得た。尚、エリプソメーターにより測定したケイ素酸化物層の膜厚は、30nmであった。
Example 2
An article having a silicon oxide and a surface treatment layer on a substrate was obtained in the same manner as in Example 1 except that the plasma film conditions were changed. The film thickness of the silicon oxide layer measured with an ellipsometer was 30 nm.
(プラズマCVD成膜条件)
RFパワー密度:1.0W/cm2
基板温度:200℃
プロセス圧力:150Pa
材料ガス流量比(体積比):SiH4:N2O:H2=1:30:180
成膜速度:0.5nm/秒
処理時間:60秒
(Plasma CVD film formation conditions)
RF power density: 1.0 W / cm 2
Substrate temperature: 200 ° C
Process pressure: 150 Pa
Material gas flow rate ratio (volume ratio): SiH 4 : N 2 O: H 2 = 1: 30: 180
Deposition rate: 0.5 nm / second Processing time: 60 seconds
実施例3
CVDの処理時間を、30秒に変更した以外は、実施例2と同様にして、基材上にケイ素酸化物と表面処理層を有する物品を得た。尚、エリプソメーターにより測定したケイ素酸化物層の膜厚は、15nmであった。
Example 3
An article having a silicon oxide and a surface treatment layer on a substrate was obtained in the same manner as in Example 2 except that the CVD treatment time was changed to 30 seconds. The film thickness of the silicon oxide layer measured with an ellipsometer was 15 nm.
比較例1
ケイ素酸化物層を、CVD法で形成する変わりに、PVD法(電子ビーム(EB)蒸着)により行ったこと以外は、実施例1と同様にして、基材上にケイ素酸化物と表面処理層を有する物品を得た。尚、エリプソメーターにより測定したケイ素酸化物層の膜厚は、70nmであった。
(EB蒸着条件)
・圧力:2×10-2Pa
・基板温度:室温(約25℃)
・原料:SiO2結晶
・蒸着処理時間:230秒
Comparative Example 1
The silicon oxide layer and the surface treatment layer were formed on the substrate in the same manner as in Example 1 except that the silicon oxide layer was formed by the PVD method (electron beam (EB) deposition) instead of being formed by the CVD method. An article having The film thickness of the silicon oxide layer measured with an ellipsometer was 70 nm.
(EB deposition conditions)
・ Pressure: 2 × 10 −2 Pa
・ Substrate temperature: Room temperature
・ Raw material: SiO 2 crystal ・ Vapor deposition processing time: 230 seconds
比較例2
PVD法(電子ビーム(EB)蒸着)の蒸着処理時間を80秒に変更したこと以外は、比較例1と同様にして、基材上にケイ素酸化物と表面処理層を有する物品を得た。尚、エリプソメーターにより測定したケイ素酸化物層の膜厚は、30nmであった。
Comparative Example 2
An article having a silicon oxide and a surface treatment layer on a substrate was obtained in the same manner as in Comparative Example 1 except that the deposition process time of the PVD method (electron beam (EB) deposition) was changed to 80 seconds. The film thickness of the silicon oxide layer measured with an ellipsometer was 30 nm.
比較例3
PVD法(電子ビーム(EB)蒸着)の蒸着処理時間を50秒に変更したこと以外は、比較例1と同様にして、基材上にケイ素酸化物と表面処理層を有する物品を得た。尚、エリプソメーターにより測定したケイ素酸化物層の膜厚は、15nmであった。
Comparative Example 3
An article having a silicon oxide and a surface treatment layer on a substrate was obtained in the same manner as in Comparative Example 1 except that the vapor deposition treatment time of the PVD method (electron beam (EB) vapor deposition) was changed to 50 seconds. The film thickness of the silicon oxide layer measured with an ellipsometer was 15 nm.
上記で得られた基材の特徴を、下記表に示す。
(評価)
・摩擦耐久性評価
上記の実施例1~3および比較例1~3の表面処理層について、水の静的接触角を測定した。水の静的接触角は、接触角測定装置(協和界面科学社製)を用いて、水1μLにて実施した。
(Evaluation)
Friction durability evaluation The static contact angle of water was measured for the surface treatment layers of Examples 1 to 3 and Comparative Examples 1 to 3 described above. The static contact angle of water was measured with 1 μL of water using a contact angle measuring device (manufactured by Kyowa Interface Science Co., Ltd.).
まず、初期評価として、表面処理層形成後、その表面に未だ何も触れていない状態で、水の静的接触角を測定した(摩擦回数 ゼロ回)。 First, as an initial evaluation, after the surface treatment layer was formed, the static contact angle of water was measured with nothing touching the surface (the number of frictions was zero).
その後、摩擦耐久性評価として、スチールウール摩擦耐久性評価を実施した。具体的には、表面処理層を形成した基材を水平配置し、スチールウール(番手♯0000、寸法5mm×10mm×10mm)を表面処理層の露出上面に接触させ、その上に1,000gfの荷重を付与し、その後、荷重を加えた状態でスチールウールを往復させた(距離:120mm(往復)、速度:60rpm)。一定の往復回数毎に水の静的接触角(度)を測定した。接触角の測定値が100度未満となった時点で評価を中止した。結果を下記表に示す。 Then, steel wool friction durability evaluation was carried out as friction durability evaluation. Specifically, the base material on which the surface treatment layer is formed is horizontally arranged, and steel wool (count # 0000, dimensions 5 mm × 10 mm × 10 mm) is brought into contact with the exposed upper surface of the surface treatment layer, and 1,000 gf of the steel wool is placed thereon. A load was applied, and then the steel wool was reciprocated with the load applied (distance: 120 mm (reciprocation), speed: 60 rpm). The static contact angle (degree) of water was measured at every fixed number of reciprocations. The evaluation was stopped when the measured value of the contact angle was less than 100 degrees. The results are shown in the table below.
実施例4
化学強化ガラス1枚(55mm×100mm)あたり、表面処理剤0.25mg(即ち、パーフルオロポリエーテル基含有シラン化合物を0.05mg含有)を蒸着させたこと以外は、実施例3と同様にして、基材上にケイ素酸化物と表面処理層を有する物品を得た。尚、エリプソメーターにより測定したケイ素酸化物層の膜厚は、15nmであった。
Example 4
Except that 0.25 mg of a surface treatment agent (that is, containing 0.05 mg of a perfluoropolyether group-containing silane compound) was vapor deposited per piece of chemically strengthened glass (55 mm × 100 mm), the same as in Example 3. An article having a silicon oxide and a surface treatment layer on the substrate was obtained. The film thickness of the silicon oxide layer measured with an ellipsometer was 15 nm.
比較例4
化学強化ガラス1枚(55mm×100mm)あたり、表面処理剤0.25mg(即ち、パーフルオロポリエーテル基含有シラン化合物を0.05mg含有)を蒸着させたこと以外は、比較例3と同様にして、基材上にケイ素酸化物と表面処理層を有する物品を得た。尚、エリプソメーターにより測定したケイ素酸化物層の膜厚は、15nmであった。
Comparative Example 4
Except that 0.25 mg of surface treating agent (that is, containing 0.05 mg of a perfluoropolyether group-containing silane compound) was vapor deposited per piece of chemically strengthened glass (55 mm × 100 mm), the same as Comparative Example 3 An article having a silicon oxide and a surface treatment layer on the substrate was obtained. The film thickness of the silicon oxide layer measured with an ellipsometer was 15 nm.
・耐汗試験(酸、アルカリ耐久試験)
上記の実施例4および比較例4の表面処理層について、人工汗耐久性を評価した。
・ Sweat resistance test (acid and alkali durability test)
The artificial sweat durability was evaluated for the surface treatment layers of Example 4 and Comparative Example 4 described above.
具体的には、実施例4および比較例4で得られた物品の表面に、下記の組成を有するpH8.7およびpH4.5の人工汗約50μLを静置させ、60℃・90RH%の加温加湿条件下で、所定の時間放置した。その後、表面の人工汗をふき取り、更に表面を蒸留水、エタノールで洗浄し、その後、水の静的接触角(度)を測定した。結果を下記表に示す。 Specifically, about 50 μL of artificial sweat of pH 8.7 and pH 4.5 having the following composition was allowed to stand on the surface of the article obtained in Example 4 and Comparative Example 4, and 60 ° C. and 90 RH% applied. It was left for a predetermined time under warm and humid conditions. Thereafter, the artificial sweat on the surface was wiped off, the surface was further washed with distilled water and ethanol, and then the static contact angle (degree) of water was measured. The results are shown in the table below.
・pH8.7の人工汗の組成
NaCl:10g、Na2HPO4・12H2O:2.5g、(NH4)2CO3:4gに、純水を加えて、合計1000mlにする。
Composition of artificial sweat with pH 8.7 Add pure water to NaCl: 10 g, Na 2 HPO 4 · 12H 2 O: 2.5 g, (NH 4 ) 2 CO 3 : 4 g to make a total of 1000 ml.
・pH4.5の人工汗の組成
NaCl:10g、Na2HPO4・12H2O:2.5g、CH3CH(OH)COOH:1gに純水を加えて、合計1000mlにする。
-Composition of artificial sweat with pH 4.5 NaCl: 10 g, Na 2 HPO 4 · 12H 2 O: 2.5 g, CH 3 CH (OH) COOH: 1 g of pure water is added to make a total of 1000 ml.
上記の表2および表3の結果から、ケイ素酸化物層をCVD法を用いて形成した実施例1~3は、PVD法を用いた比較例1~3よりも摩擦耐久性に優れており、実施例4は比較例4よりもおよび酸、アルカリ耐久性に優れていることが確認された。即ち、CVD法により形成されたケイ素酸化物層上に表面処理層を形成することにより、より優れた摩擦耐久性を有し、さらにはより優れた酸、アルカリ耐性を有する表面処理層を形成できることが確認された。 From the results in Tables 2 and 3 above, Examples 1 to 3 in which the silicon oxide layer was formed using the CVD method were superior in friction durability to Comparative Examples 1 to 3 using the PVD method, It was confirmed that Example 4 was superior to Comparative Example 4 and superior in acid and alkali durability. That is, by forming the surface treatment layer on the silicon oxide layer formed by the CVD method, it is possible to form a surface treatment layer having better friction durability and more excellent acid and alkali resistance. Was confirmed.
本発明は、表面に高い摩擦耐久性および耐酸および耐アルカリ耐性を有する表面処理層を含んで成る物品を製造するために好適に利用され得る。 The present invention can be suitably used for producing an article comprising a surface treatment layer having high friction durability and acid and alkali resistance on the surface.
Claims (24)
該基材上に位置するケイ素酸化物層と、
該ケイ素酸化物層上に形成された表面処理層と
を有して成る物品の製造方法であって、
化学気相成長法を用いて、ケイ素酸化物層を形成すること、および
得られたケイ素酸化物層上に、含フッ素シラン化合物を含む表面処理剤を用いて、表面処理層を形成すること
を含む製造方法。 A substrate;
A silicon oxide layer located on the substrate;
A method for producing an article comprising a surface treatment layer formed on the silicon oxide layer,
Forming a silicon oxide layer using chemical vapor deposition, and forming a surface treatment layer on the obtained silicon oxide layer using a surface treatment agent containing a fluorine-containing silane compound; Manufacturing method including.
PFPEは、各出現においてそれぞれ独立して、式:
-(OC4F8)a-(OC3F6)b-(OC2F4)c-(OCF2)d-
(式中、a、b、cおよびdは、それぞれ独立して、0~200の整数であって、a、b、cおよびdの和は少なくとも1であり、添字a、b、cまたはdを付して括弧でくくられた各繰り返し単位の存在順序は式中において任意である。)
で表される基であり;
Rfは、各出現においてそれぞれ独立して、1個またはそれ以上のフッ素原子により置換されていてもよい炭素数1~16のアルキル基を表し;
R1は、各出現においてそれぞれ独立して、水素原子または炭素数1~22のアルキル基を表し;
R2は、各出現においてそれぞれ独立して、水酸基または加水分解可能な基を表し;
R11は、各出現においてそれぞれ独立して、水素原子またはハロゲン原子を表し;
R12は、各出現においてそれぞれ独立して、水素原子または低級アルキル基を表し;
nは、(-SiR1 nR2 3-n)単位毎に独立して、0~3の整数であり;
ただし、式(A1)、(A2)、(B1)および(B2)において、少なくとも1つのR2が存在し;
X1は、それぞれ独立して、単結合または2~10価の有機基を表し;
X2は、各出現においてそれぞれ独立して、単結合または2価の有機基を表し;
tは、各出現においてそれぞれ独立して、1~10の整数であり;
αは、それぞれ独立して、1~9の整数であり;
α’は、それぞれ独立して、1~9の整数であり;
X5は、それぞれ独立して、単結合または2~10価の有機基を表し;
βは、それぞれ独立して、1~9の整数であり;
β’は、それぞれ独立して、1~9の整数であり;
X7は、それぞれ独立して、単結合または2~10価の有機基を表し;
γは、それぞれ独立して、1~9の整数であり;
γ’は、それぞれ独立して、1~9の整数であり;
Raは、各出現においてそれぞれ独立して、-Z-SiR71 pR72 qR73 rを表し;
Zは、各出現においてそれぞれ独立して、酸素原子または2価の有機基を表し;
R71は、各出現においてそれぞれ独立して、Ra’を表し;
Ra’は、Raと同意義であり;
Ra中、Z基を介して直鎖状に連結されるSiは最大で5個であり;
R72は、各出現においてそれぞれ独立して、水酸基または加水分解可能な基を表し;
R73は、各出現においてそれぞれ独立して、水素原子または低級アルキル基を表し;
pは、各出現においてそれぞれ独立して、0~3の整数であり;
qは、各出現においてそれぞれ独立して、0~3の整数であり;
rは、各出現においてそれぞれ独立して、0~3の整数であり;
ただし、-Z-SiR71 pR72 qR73 r毎において、p、qおよびrの和は3であり、式(C1)および(C2)において、少なくとも1つのR72が存在し;
Rbは、各出現においてそれぞれ独立して、水酸基または加水分解可能な基を表し;
Rcは、各出現においてそれぞれ独立して、水素原子または低級アルキル基を表し;
kは、各出現においてそれぞれ独立して、1~3の整数であり;
lは、各出現においてそれぞれ独立して、0~2の整数であり;
mは、各出現においてそれぞれ独立して、0~2の整数であり;
ただし、γを付して括弧でくくられた単位において、k、lおよびmの和は3であり;
X9は、それぞれ独立して、単結合または2~10価の有機基を表し;
δは、それぞれ独立して、1~9の整数であり;
δ’は、それぞれ独立して、1~9の整数であり;
Rdは、各出現においてそれぞれ独立して、-Z2-CR81 p2R82 q2R83 r2を表し;
Z2は、各出現においてそれぞれ独立して、酸素原子または2価の有機基を表し;
R81は、各出現においてそれぞれ独立して、Rd’を表し;
Rd’は、Rdと同意義であり;
Rd中、Z2基を介して直鎖状に連結されるCは最大で5個であり;
R82は、各出現においてそれぞれ独立して、-Y-SiR85 n2R86 3-n2を表し;
Yは、各出現においてそれぞれ独立して、2価の有機基を表し;
R85は、各出現においてそれぞれ独立して、水酸基または加水分解可能な基を表し;
R86は、各出現においてそれぞれ独立して、水素原子または低級アルキル基を表し;
n2は、(-Y-SiR85 n2R86 3-n2)単位毎に独立して、0~3の整数を表し;
R83は、各出現においてそれぞれ独立して、水素原子または低級アルキル基を表し;
p2は、各出現においてそれぞれ独立して、0~3の整数であり;
q2は、各出現においてそれぞれ独立して、0~3の整数であり;
r2は、各出現においてそれぞれ独立して、0~3の整数であり;
Reは、各出現においてそれぞれ独立して、-Y-SiR85 n2R86 3-n2を表し;
Rfは、各出現においてそれぞれ独立して、水素原子または低級アルキル基を表し;
k2は、各出現においてそれぞれ独立して、0~3の整数であり;
l2は、各出現においてそれぞれ独立して、0~3の整数であり;
m2は、各出現においてそれぞれ独立して、0~3の整数であり;
ただし、式(D1)および(D2)において、少なくとも1つのR85が存在する。]
で表される1種またはそれ以上の化合物であることを特徴とする、請求項1~6のいずれか1項に記載の製造方法。 The fluorine-containing silane compound has the following general formulas (A1), (A2), (B1), (B2), (C1), (C2), (D1) and (D2):
PFPE has the formula:
-(OC 4 F 8 ) a- (OC 3 F 6 ) b- (OC 2 F 4 ) c- (OCF 2 ) d-
Wherein a, b, c and d are each independently an integer of 0 to 200, and the sum of a, b, c and d is at least 1, and the subscripts a, b, c or d The order of existence of each repeating unit with parentheses attached with is arbitrary in the formula.)
A group represented by:
Rf independently represents each alkyl group having 1 to 16 carbon atoms which may be substituted with one or more fluorine atoms at each occurrence;
R 1 independently represents a hydrogen atom or an alkyl group having 1 to 22 carbon atoms at each occurrence;
R 2 represents, independently at each occurrence, a hydroxyl group or a hydrolyzable group;
R 11 independently represents a hydrogen atom or a halogen atom at each occurrence;
R 12 independently represents a hydrogen atom or a lower alkyl group at each occurrence;
n is an integer of 0 to 3, independently for each (-SiR 1 n R 2 3-n ) unit;
Provided that in formulas (A1), (A2), (B1) and (B2), at least one R 2 is present;
Each X 1 independently represents a single bond or a divalent to 10-valent organic group;
X 2 represents each independently a single bond or a divalent organic group at each occurrence;
t is independently an integer from 1 to 10 at each occurrence;
each α is independently an integer from 1 to 9;
α ′ is each independently an integer of 1 to 9;
Each X 5 independently represents a single bond or a divalent to 10-valent organic group;
each β is independently an integer from 1 to 9;
each β ′ is independently an integer from 1 to 9;
X 7 each independently represents a single bond or a divalent to 10-valent organic group;
each γ is independently an integer from 1 to 9;
each γ ′ is independently an integer from 1 to 9;
R a independently represents —Z—SiR 71 p R 72 q R 73 r at each occurrence;
Z represents, independently at each occurrence, an oxygen atom or a divalent organic group;
R 71 independently represents R a ′ at each occurrence;
R a ′ is synonymous with R a ;
In R a , the maximum number of Si linearly linked via the Z group is 5;
R 72 independently represents at each occurrence a hydroxyl group or a hydrolyzable group;
R 73 independently represents at each occurrence a hydrogen atom or a lower alkyl group;
p is independently an integer from 0 to 3 at each occurrence;
q is independently an integer from 0 to 3 at each occurrence;
r is independently an integer from 0 to 3 at each occurrence;
Provided that for each of —Z—SiR 71 p R 72 q R 73 r , the sum of p, q and r is 3, and in formulas (C1) and (C2), there is at least one R 72 ;
R b independently represents a hydroxyl group or a hydrolyzable group at each occurrence;
R c independently represents a hydrogen atom or a lower alkyl group at each occurrence;
k is an integer of 1 to 3 independently at each occurrence;
l is an integer from 0 to 2 independently at each occurrence;
m is an integer from 0 to 2 independently at each occurrence;
Provided that the sum of k, l and m is 3 in the unit enclosed in parentheses with γ;
X 9 each independently represents a single bond or a divalent to 10-valent organic group;
each δ is independently an integer from 1 to 9;
each δ ′ is independently an integer from 1 to 9;
R d independently represents at each occurrence —Z 2 —CR 81 p2 R 82 q2 R 83 r2 ;
Z 2 independently represents an oxygen atom or a divalent organic group at each occurrence;
R 81 independently represents R d ′ at each occurrence;
R d ′ is synonymous with R d ;
In R d , the maximum number of C linked in a straight chain via the Z 2 group is 5;
R 82 independently represents at each occurrence —Y—SiR 85 n2 R 86 3-n2 ;
Y represents a divalent organic group independently at each occurrence;
R 85 independently represents at each occurrence a hydroxyl group or a hydrolyzable group;
R 86 independently represents a hydrogen atom or a lower alkyl group at each occurrence;
n2 independently represents an integer of 0 to 3 for each (-Y-SiR 85 n2 R 86 3-n2 ) unit;
R 83 each independently represents a hydrogen atom or a lower alkyl group at each occurrence;
p2 is independently an integer from 0 to 3 at each occurrence;
q2 is independently an integer from 0 to 3 at each occurrence;
r2 is independently an integer from 0 to 3 at each occurrence;
R e independently represents at each occurrence —Y—SiR 85 n2 R 86 3-n2 ;
R f independently represents a hydrogen atom or a lower alkyl group at each occurrence;
k2 is independently an integer from 0 to 3 at each occurrence;
l2 is independently an integer from 0 to 3 at each occurrence;
m2 is an integer from 0 to 3 independently at each occurrence;
However, in formulas (D1) and (D2), at least one R 85 is present. ]
The production method according to any one of claims 1 to 6, wherein the compound is one or more compounds represented by the formula:
(a)-(OC3F6)b-
[式(a)中、bは1以上200以下の整数である];
(b)-(OC4F8)a-(OC3F6)b-(OC2F4)c-(OCF2)d-
[式(b)中、aおよびbは、それぞれ独立して、0以上30以下の整数であり、cおよびdは、それぞれ独立して、1以上200以下の整数であり、a、b、cおよびdの和は、10以上200以下の整数であり、添字a、b、cまたはdを付して括弧でくくられた各繰り返し単位の存在順序は、式中において任意である。]
(c)-(OC2F4-R15)n”-
[式(c)中、R15は、それぞれ独立して、OC2F4、OC3F6およびOC4F8から選択される基であり、n”は、2以上100以下の整数である。]
のいずれかであることを特徴とする、請求項7に記載の製造方法。 PFPE is independently represented by the following formulas (a) to (c):
(A)-(OC 3 F 6 ) b-
[In formula (a), b is an integer of 1 or more and 200 or less];
(B)-(OC 4 F 8 ) a- (OC 3 F 6 ) b- (OC 2 F 4 ) c- (OCF 2 ) d-
[In the formula (b), a and b are each independently an integer of 0 or more and 30 or less, c and d are each independently an integer of 1 or more and 200 or less, and a, b, c And the sum of d is an integer of 10 or more and 200 or less, and the order of presence of each repeating unit in parentheses with the suffix a, b, c, or d is arbitrary in the formula. ]
(C)-(OC 2 F 4 —R 15 ) n ″ −
[In Formula (c), each R 15 is independently a group selected from OC 2 F 4 , OC 3 F 6 and OC 4 F 8 , and n ″ is an integer of 2 or more and 100 or less. .]
The manufacturing method according to claim 7, wherein the manufacturing method is any one of the following.
OC4F8が、OCF2CF2CF2CF2であり、
OC3F6が、OCF2CF2CF2であり、
OC2F4が、OCF2CF2である
ことを特徴とする、請求項7または8に記載の製造方法。 In PFPE:
OC 4 F 8 is OCF 2 CF 2 CF 2 CF 2 ,
OC 3 F 6 is OCF 2 CF 2 CF 2 ,
The manufacturing method according to claim 7, wherein OC 2 F 4 is OCF 2 CF 2 .
Rf1-(OC4F8)a’-(OC3F6)b’-(OC2F4)c’-(OCF2)d’-RF2 ・・・(3)
[式中:
Rf1は、1個またはそれ以上のフッ素原子により置換されていてもよい炭素数1~16のアルキル基を表し;
Rf2は、1個またはそれ以上のフッ素原子により置換されていてもよい炭素数1~16のアルキル基、フッ素原子または水素原子を表し;
a’、b’、c’およびd’は、ポリマーの主骨格を構成するパーフルオロポリエーテルの4種の繰り返し単位数をそれぞれ表し、互いに独立して0以上300以下の整数であって、a’、b’、c’およびd’の和は少なくとも1であり、添字a’、b’、c’またはd’を付して括弧でくくられた各繰り返し単位の存在順序は、式中において任意である。]
で表される1種またはそれ以上の化合物である、請求項10に記載の製造方法。 The fluorine-containing oil has the formula (3):
Rf 1 — (OC 4 F 8 ) a ′ — (OC 3 F 6 ) b ′ — (OC 2 F 4 ) c ′ — (OCF 2 ) d ′ —RF 2 (3)
[Where:
Rf 1 represents an alkyl group having 1 to 16 carbon atoms which may be substituted with one or more fluorine atoms;
Rf 2 represents an alkyl group having 1 to 16 carbon atoms, a fluorine atom or a hydrogen atom which may be substituted by one or more fluorine atoms;
a ′, b ′, c ′ and d ′ each represent the number of four types of repeating units of perfluoropolyether constituting the main skeleton of the polymer, each independently an integer of 0 to 300, The sum of ', b', c 'and d' is at least 1, and the order of presence of each repeating unit in parentheses with the subscript a ', b', c 'or d' is Is optional. ]
The manufacturing method of Claim 10 which is one or more compounds represented by these.
Rf1-(OCF2CF2CF2)b’’-Rf2 ・・・(3a)
Rf1-(OCF2CF2CF2CF2)a’’-(OCF2CF2CF2)b’’-(OCF2CF2)c’’-(OCF2)d’’-Rf2 ・・・(3b)
[式中:
Rf1は、1個またはそれ以上のフッ素原子により置換されていてもよい炭素数1~16のアルキル基を表し;
Rf2は、1個またはそれ以上のフッ素原子により置換されていてもよい炭素数1~16のアルキル基、フッ素原子または水素原子を表し;
式(3a)において、b’’は1以上100以下の整数であり;
式(3b)において、a’’およびb’’は、それぞれ独立して0以上30以下の整数であり、c’’およびd’’は、それぞれ独立して1以上300以下の整数であり;
添字a’’、b’’、c’’またはd’’を付して括弧でくくられた各繰り返し単位の存在順序は、式中において任意である。]
で表される1種またはそれ以上の化合物である、請求項10または11に記載の製造方法。 The fluorine-containing oil has the formula (3a) or (3b):
Rf 1- (OCF 2 CF 2 CF 2 ) b '' -Rf 2 (3a)
Rf 1 — (OCF 2 CF 2 CF 2 CF 2 ) a ″ — (OCF 2 CF 2 CF 2 ) b ″ — (OCF 2 CF 2 ) c ″ — (OCF 2 ) d ″ —Rf 2. .. (3b)
[Where:
Rf 1 represents an alkyl group having 1 to 16 carbon atoms which may be substituted with one or more fluorine atoms;
Rf 2 represents an alkyl group having 1 to 16 carbon atoms, a fluorine atom or a hydrogen atom which may be substituted by one or more fluorine atoms;
In formula (3a), b ″ is an integer of 1 to 100;
In formula (3b), a ″ and b ″ are each independently an integer of 0 or more and 30 or less, and c ″ and d ″ are each independently an integer of 1 or more and 300 or less;
The order of presence of each repeating unit in parentheses with the suffix a ″, b ″, c ″ or d ″ is arbitrary in the formula. ]
The manufacturing method of Claim 10 or 11 which is one or more compounds represented by these.
基材上に化学気相成長法を用いてケイ素酸化物層を形成すること、および
ケイ素酸化物層上に、含フッ素シラン化合物を含む表面処理剤を用いて表面処理層を形成すること
を含む、請求項1~12のいずれか1項に記載の製造方法。 Preparing a substrate,
Forming a silicon oxide layer on the substrate using chemical vapor deposition, and forming a surface treatment layer on the silicon oxide layer using a surface treatment agent containing a fluorine-containing silane compound. The production method according to any one of claims 1 to 12.
該基材上に位置するケイ素酸化物層と、
該ケイ素酸化物層上に形成された表面処理層と
を有して成る物品であって、
ケイ素酸化物層の少なくとも一部が、アモルファスであることを特徴とする物品。 A substrate and a silicon oxide layer located on the substrate;
An article comprising a surface treatment layer formed on the silicon oxide layer,
An article wherein at least a portion of the silicon oxide layer is amorphous.
該基材上に位置するケイ素酸化物層と、
該ケイ素酸化物層上に形成された表面処理層と
を有して成る物品であって、
ケイ素酸化物層が、2.25g/cm3~2.60g/cm3の密度を有することを特徴とする物品。 A substrate and a silicon oxide layer located on the substrate;
An article comprising a surface treatment layer formed on the silicon oxide layer,
The article of silicon oxide layer, characterized by having a density of 2.25g / cm 3 ~ 2.60g / cm 3.
該基材上に位置するケイ素酸化物層と、
該ケイ素酸化物層上に形成された表面処理層と
を有して成る物品であって、
ケイ素酸化物層の膜中水素濃度が、1~10at%であることを特徴とする物品。 A substrate and a silicon oxide layer located on the substrate;
An article comprising a surface treatment layer formed on the silicon oxide layer,
An article, wherein the silicon oxide layer has a hydrogen concentration of 1 to 10 at%.
該基材上に位置するケイ素酸化物層と、
該ケイ素酸化物層上に形成された表面処理層と
を有して成る物品であって、
ケイ素酸化物層におけるSi/O組成のモル比が、0.6~1.5であることを特徴とする物品。 A substrate and a silicon oxide layer located on the substrate;
An article comprising a surface treatment layer formed on the silicon oxide layer,
An article having a Si / O composition molar ratio in the silicon oxide layer of 0.6 to 1.5.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201680029344.2A CN107614257A (en) | 2015-05-22 | 2016-04-27 | Method of manufacturing article with surface treatment layer |
| KR1020177021085A KR20180001556A (en) | 2015-05-22 | 2016-04-27 | Method for manufacturing article having surface treated layer |
| JP2017520584A JP6601492B2 (en) | 2015-05-22 | 2016-04-27 | Method for producing article having surface treatment layer |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2015104191 | 2015-05-22 | ||
| JP2015-104191 | 2015-05-22 | ||
| JP2015235649 | 2015-12-02 | ||
| JP2015-235649 | 2015-12-02 |
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|---|---|---|---|
| PCT/JP2016/063273 Ceased WO2016190047A1 (en) | 2015-05-22 | 2016-04-27 | Method for manufacturing article having surface treatment layer |
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|---|---|
| JP (1) | JP6601492B2 (en) |
| KR (1) | KR20180001556A (en) |
| CN (1) | CN107614257A (en) |
| WO (1) | WO2016190047A1 (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| JP6601492B2 (en) | 2019-11-06 |
| KR20180001556A (en) | 2018-01-04 |
| CN107614257A (en) | 2018-01-19 |
| JPWO2016190047A1 (en) | 2017-09-28 |
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