WO2016051028A1 - Sulphur-containing aromatic polyol compound - Google Patents
Sulphur-containing aromatic polyol compound Download PDFInfo
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- WO2016051028A1 WO2016051028A1 PCT/FR2014/052476 FR2014052476W WO2016051028A1 WO 2016051028 A1 WO2016051028 A1 WO 2016051028A1 FR 2014052476 W FR2014052476 W FR 2014052476W WO 2016051028 A1 WO2016051028 A1 WO 2016051028A1
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- NJKSTQYOFWFALB-UHFFFAOYSA-N CSc(cc1)ccc1-c1nc(-c2ccccc2)nc(-c(cc2)ccc2SC)n1 Chemical compound CSc(cc1)ccc1-c1nc(-c2ccccc2)nc(-c(cc2)ccc2SC)n1 NJKSTQYOFWFALB-UHFFFAOYSA-N 0.000 description 1
- FQEDRLHTNFIUCF-UHFFFAOYSA-N O=C(N(c1ccc(Cc(cc2)ccc2N=C=O)cc1)C(N1c2ccc(Cc(cc3)ccc3N=C=O)cc2)=O)N(c2ccc(Cc(cc3)ccc3N=C=O)cc2)C1=O Chemical compound O=C(N(c1ccc(Cc(cc2)ccc2N=C=O)cc1)C(N1c2ccc(Cc(cc3)ccc3N=C=O)cc2)=O)N(c2ccc(Cc(cc3)ccc3N=C=O)cc2)C1=O FQEDRLHTNFIUCF-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C323/00—Thiols, sulfides, hydropolysulfides or polysulfides substituted by halogen, oxygen or nitrogen atoms, or by sulfur atoms not being part of thio groups
- C07C323/10—Thiols, sulfides, hydropolysulfides or polysulfides substituted by halogen, oxygen or nitrogen atoms, or by sulfur atoms not being part of thio groups containing thio groups and singly-bound oxygen atoms bound to the same carbon skeleton
- C07C323/11—Thiols, sulfides, hydropolysulfides or polysulfides substituted by halogen, oxygen or nitrogen atoms, or by sulfur atoms not being part of thio groups containing thio groups and singly-bound oxygen atoms bound to the same carbon skeleton having the sulfur atoms of the thio groups bound to acyclic carbon atoms of the carbon skeleton
- C07C323/12—Thiols, sulfides, hydropolysulfides or polysulfides substituted by halogen, oxygen or nitrogen atoms, or by sulfur atoms not being part of thio groups containing thio groups and singly-bound oxygen atoms bound to the same carbon skeleton having the sulfur atoms of the thio groups bound to acyclic carbon atoms of the carbon skeleton the carbon skeleton being acyclic and saturated
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C323/00—Thiols, sulfides, hydropolysulfides or polysulfides substituted by halogen, oxygen or nitrogen atoms, or by sulfur atoms not being part of thio groups
- C07C323/10—Thiols, sulfides, hydropolysulfides or polysulfides substituted by halogen, oxygen or nitrogen atoms, or by sulfur atoms not being part of thio groups containing thio groups and singly-bound oxygen atoms bound to the same carbon skeleton
- C07C323/18—Thiols, sulfides, hydropolysulfides or polysulfides substituted by halogen, oxygen or nitrogen atoms, or by sulfur atoms not being part of thio groups containing thio groups and singly-bound oxygen atoms bound to the same carbon skeleton having the sulfur atom of at least one of the thio groups bound to a carbon atom of a six-membered aromatic ring of the carbon skeleton
- C07C323/19—Thiols, sulfides, hydropolysulfides or polysulfides substituted by halogen, oxygen or nitrogen atoms, or by sulfur atoms not being part of thio groups containing thio groups and singly-bound oxygen atoms bound to the same carbon skeleton having the sulfur atom of at least one of the thio groups bound to a carbon atom of a six-membered aromatic ring of the carbon skeleton with singly-bound oxygen atoms bound to acyclic carbon atoms of the carbon skeleton
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D251/00—Heterocyclic compounds containing 1,3,5-triazine rings
- C07D251/02—Heterocyclic compounds containing 1,3,5-triazine rings not condensed with other rings
- C07D251/12—Heterocyclic compounds containing 1,3,5-triazine rings not condensed with other rings having three double bonds between ring members or between ring members and non-ring members
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D251/00—Heterocyclic compounds containing 1,3,5-triazine rings
- C07D251/02—Heterocyclic compounds containing 1,3,5-triazine rings not condensed with other rings
- C07D251/12—Heterocyclic compounds containing 1,3,5-triazine rings not condensed with other rings having three double bonds between ring members or between ring members and non-ring members
- C07D251/14—Heterocyclic compounds containing 1,3,5-triazine rings not condensed with other rings having three double bonds between ring members or between ring members and non-ring members with hydrogen or carbon atoms directly attached to at least one ring carbon atom
- C07D251/24—Heterocyclic compounds containing 1,3,5-triazine rings not condensed with other rings having three double bonds between ring members or between ring members and non-ring members with hydrogen or carbon atoms directly attached to at least one ring carbon atom to three ring carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/38—Low-molecular-weight compounds having heteroatoms other than oxygen
- C08G18/3855—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur
- C08G18/3863—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur containing groups having sulfur atoms between two carbon atoms, the sulfur atoms being directly linked to carbon atoms or other sulfur atoms
- C08G18/3865—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur containing groups having sulfur atoms between two carbon atoms, the sulfur atoms being directly linked to carbon atoms or other sulfur atoms containing groups having one sulfur atom between two carbon atoms
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/80—Masked polyisocyanates
- C08G18/8061—Masked polyisocyanates masked with compounds having only one group containing active hydrogen
- C08G18/807—Masked polyisocyanates masked with compounds having only one group containing active hydrogen with nitrogen containing compounds
- C08G18/8074—Lactams
Definitions
- the present invention relates to the monomers that can be used for the synthesis of polymers with urethane units (or polyurethanes) especially for adhesive systems for bonding glass or metal to rubber.
- Composites of the metal / rubber type, in particular for tires, are well known. They generally consist of an unsaturated rubber matrix, generally diene, crosslinkable with sulfur, comprising reinforcing elements (or “reinforcements") of metal such as carbon steel wires, films or cables.
- these composites must in a known manner satisfy a large number of technical criteria, sometimes contradictory, such as uniformity, flexibility, endurance in flexion and compression, tensile, wear and corrosion resistance, and maintain these performances at a very high level as long as possible.
- the traditional method of bonding the rubber compositions to carbon steel is to coat the surface of the steel with brass (copper-zinc alloy), the bond between the steel and the rubber matrix being provided by sulfurization brass when vulcanizing or baking rubber.
- organic rubber or metal complexes such as cobalt salts, as adhesion promoting additives, are generally also used in these rubber compositions.
- manufacturers of metal / rubber composites are looking for new adhesive solutions for bonding metal reinforcements to rubber compositions, while at the same time compensating for part, the aforementioned disadvantages.
- said sulfurized aromatic polyol compound corresponds to the following formula (I): HO - CH 2 - (Z 1) a - CH (OH) - CH 2 --S - Z 3 - S - CH 2 - CH (OH) - (Z 2 ) b - CH 2 - OH in which:
- Z 1 and Z 2 which may be identical or different, represent an optional linking group, at least divalent, comprising at least one carbon atom;
- a and b identical or different, are 0 or 1;
- Z 3 represents an at least divalent aromatic linking group comprising at least 6 carbon atoms, each sulfur atom on either side of the Z 3 group being directly attached to an aromatic ring of Z 3 .
- this very specific sulfur-containing aromatic polyol (primary diol) compound comprising in particular, in addition to its two primary alcohol functions, at least two secondary alcohol functions and, on the other hand, a thioether (- S -) function in position. alpha of each of these two secondary alcohol functions, it has proved possible to prepare a polyurethane which, used as an adhesion primer on metal reinforcements, gives these reinforcements the major and unexpected advantage of being able to adhere to unsaturated rubber matrices by using simple textile glues such as "RFL” glues (resorcinol-formaldehyde).
- the invention also relates to the use of a polyol compound according to the invention for the manufacture of a polyurethane, as well as any polyurethane derived from at least one polyol compound according to the invention.
- the invention also relates to any process for synthesizing a polyurethane by polycondensation of at least one polyol compound according to the invention with a polyisocyanate compound.
- a polyurethane is a polymer (by definition any homopolymer or copolymer, especially a block copolymer) comprising a plurality of urethane bonds (-O-CO-NH-) resulting in a known manner from the reaction of addition of a polyol having at least two primary alcohol functional groups to a polyisocyanate (compound carrying at least two isocyanate functional groups -NCO), in particular to a diisocyanate in the case of a polyurethane of the linear type.
- the aromatic polyol (primary diol) sulfur compound of the invention especially usable for the synthesis of a polyurethane, therefore corresponds to formula (I): HO - CH 2 - (Z 1) a - CH (OH) - CH 2 --S - Z 3 --S - CH 2 --CH (OH) - (Z 2 ) b --CH 2 --OH in which:
- Z 1 and Z 2 which are identical or different, represent an optional linking group, at least divalent, comprising at least 1 carbon atom;
- a and b are 0 or 1 (i.e. and Z 2 may be present or not);
- Z 3 represents an at least divalent aromatic linking group comprising at least 6 carbon atoms, each sulfur atom on either side of the Z 3 group being directly attached to an aromatic ring of Z 3 .
- This sulfur-containing aromatic polyol compound therefore has, in particular, the essential characteristic of comprising, on either side of the aromatic central group - Z 3 -, a secondary alcohol function (- CH (OH) -) and a thioether function (- S -). in position a (alpha, that is to say for recall and by convention, carried by a carbon adjacent to the carbon carrying the secondary alcohol function) of this secondary alcohol function.
- this polyol compound comprises an ⁇ -hydroxy-thioether unit on either side of the Z 3 group.
- Z 1 , Z 2 and Z 3 are linking groups, spacing units, of organic type, preferably hydrocarbon, also commonly called “separators” or “spacers” (in English spacers) by the skilled person; they can be saturated or unsaturated.
- Z 2 identical or different, substituted or unsubstituted, represent an aliphatic linking group having 1 to 20 atoms, more preferably 1 to 12 carbon atoms, or cycloaliphatic having 3 to 20 carbon atoms, more preferably 3 to 12 atoms of carbon ; more particularly, it is a C 1 -C 10 alkylene, especially C 1 -C 5 alkylene.
- Z 3 comprises 6 to 30, more preferably 6 to 20 carbon atoms.
- each sulfur atom on either side of Z 3 is directly connected to an aromatic nucleus, it being understood that the latter may be the same nucleus or a different nucleus for these two sulfur atoms.
- Z 3 comprises at least one (in particular one or two) phenylene group, this last group (s) may be substituted or unsubstituted.
- At least one of the groups Z ls Z 2 and Z 3 comprises at least one (that is to say 1 or more) heteroatom preferably selected from O, S or N.
- at least one of the groups Z ls Z 2 and Z 3 comprises at least one (that is to say 1 or more) ether bond (- O -) or thioether (- S -), the latter may be present on the carbon chain (Z ls Z 2 or Z 3 ) itself or on a substituent of one of its carbon atoms.
- a and b are equal to zero; in other words, in such a case, the primary sulfur-containing diol compound of the invention has the formula (F):
- FIGS. 1 and 2 show, in developed form, the formulas of two examples of sulfur-containing aromatic polyol compounds according to the invention, labeled M1 and M2 monomers, as well as a synthetic scheme that can be used for obtaining of each of these compounds.
- the polyol compound (Monomer M1, also later referred to as Al Monomer) of Figure 1 is 3- ⁇ 4- [4- (2,3-dihydroxy-propylsulfanyl) -phenylsulfanyl] -phenylsulfanyl ⁇ -propane-1,2 diol. It can be obtained for example by reaction of 4,4'-thiobisbenzenethiol and liquid 3-chloro-1,2-propanediol, as shown diagrammatically in FIG. 1. Its synthesis will be described in more detail in the following embodiments ( Test 1 of paragraph 5.1).
- the polyol compound (Monomer M2) of Figure 2 is 3- (4- ⁇ 4- [4- (2,3-dihydroxypropylsulfanyl) -phenyl] -6-phenyl- [1,3,5] triazin- 2-yl ⁇ -phenylsulfanyl) propane-1,2-diol.
- the starting triazine compound was synthesized in a known manner, as taught in application WO 2012/016777 (Test V-1-A, Compound 1, Fig. 18). The system is then purged for 30 minutes with stirring under a stream of nitrogen. Then introduced 4.29 g (ie 39.6 mmol) of 1-thioglycerol and the suspension is heated at 100 ° C for 4.5 h under a stream of nitrogen and stirring. The reaction mixture is then cooled to room temperature (23 ° C) and the potassium carbonate is filtered off on filter paper; the salt is washed with an additional 50 ml of DMSO. The filtrate is then poured into 250 ml of ice water and thus precipitated.
- Z 3 represents a divalent aromatic linking group comprising at least 6 carbon atoms and furthermore at least one heteroatom (S or N), each sulfur atom on either side of the Z 3 group being connected directly to an aromatic nucleus (phenylene group).
- the sulfur-containing aromatic polyol compound according to the invention described above is preferably used for the synthesis of a polyurethane of the linear type, thus resulting essentially from the addition of this polyol (primary diol) and a diisocyanate compound.
- the usable diisocyanate may be aromatic, aliphatic or cycloaliphatic; it may be a monomer, a prepolymer or quasi-prepolymer, or even a polymer.
- the diisocyanate from which the polymer of the invention is derived is selected from the group consisting of the following aromatic compounds: diphenylmethane diisocyanate (abbreviated "MDI”), toluene diisocyanate (“TDI”), naphthalene diisocyanate (“NDI”), 3,3'-benzenediis diisocyanate (“TODI”), para-phenylene diisocyanate (“PPDI”), their various isomers, and mixtures of these compounds and / or isomers.
- MDI diphenylmethane diisocyanate
- TDI toluene diisocyanate
- NDI naphthalene diisocyanate
- TODI 3,3'-benzenediis diisocyanate
- PPDI para-phenylene diisocyanate
- an MDI or a TDI is used, more preferably still an MDI.
- MDI All isomers of MDI (in particular 2,2'-MDI, 2,4'-MDI, 4,4'-MDI) and their mixtures are usable, as well as so-called polymeric MDIs (or "PMDI") comprising oligo-mothers.
- PMDI polymeric MDIs
- aliphatic diisocyanate compounds such as, for example, 1,4-tetramethylene diisocyanate, 1,6-hexane diisocyanate (“HDI”), 1,4-bis (isocyanatomethyl) -cyclohexane, 1,3-bis (isocyanatomethyl) -cyclohexane, 1,3-bis (isocyanatomethyl) benzene, 1,4-bis (isocyanatomethyl) benzene, isophorone diisocyanate (“IPDI”), bis (4-iso-cyanatocyclohexyl) methane diisocyanate (“H12MDI”), 4,4'-dicyclohexylmethane diisocyanate (“H13MDI”).
- HDI 1,4-tetramethylene diisocyanate
- HDI 1,4-bis (isocyanatomethyl) -cyclohexane
- the diisocyanate used is 4,4'-MDI (4,4'-diphenylmethane diisocyanate) having the formula: or, if several diisocyanates are used, is the majority diisocyanate by weight, preferably representing in the latter case more than 50% of the total weight of the diisocyanate compounds.
- the invention is not however limited to a polymer of the linear type (as a reminder, derived from a diisocyanate), it may also be used, in particular with the aim of increasing the Tg of the polymer of the invention by formation of a three-dimensional network, a triisocyanate compound such as, for example, a triazine ring MDI trimer of formula below:
- the polyurethane resulting from the polyol compound of the invention therefore has, in addition to its urethane unit (-O-CO-NH-) basic structural units made in a manner well known to the polyisocyanate starting compound, additional units. specific recurring provided by the polyol monomer according to the invention, these additional units comprising at least one unit of formula (II):
- the formula (III) below reproduces an exemplary sequence (repeating structural unit) of polyurethane type polymers, this sequence comprising on the one hand a base unit (urethane) provided by a diisocyanate (here, of formula OCN-Z -NCO), and on the other hand an additional unit provided by a polyol compound according to the invention, namely:
- Z represents an at least divalent, saturated or unsaturated linking group; it is preferably an aliphatic, cycloaliphatic or aromatic group, the aliphatic group preferably comprising 1 to 30 (more preferably 1 to 20) carbon atoms, the cycloaliphatic group preferably comprising from 3 to 30 (more preferably 3 at 20) carbon atoms, the aromatic group, substituted or unsubstituted, preferably containing from 6 to 30 (more preferably 6 to 20) carbon atoms.
- FIG. 3 illustrates a possible synthesis process, from the polyol monomer according to the invention (M monomer, also noted as A1) and another monomer (Monomère A2), of a polymer according to the invention of the type polyurethane (Polymer P1), a process which will be described in detail later.
- M monomer also noted as A1
- Monomère A2 another monomer
- Polymer P1 the type polyurethane
- Polymer P1 prepared according to the invention does indeed comprise a repeating unit of formula (III) in which Z corresponds more particularly to the divalent residue group of MDI, a and b are equal to 0 and Z 3 represents an aromatic group carrying, in particular, a thioether bond (- S -).
- FIG. 3 clearly shows that, according to the invention, the polymer P1 comprises, in addition to its urethane base units, additional units which comprise two ⁇ -hydroxy-thioether functions (-CH (OH) -CH 2 -S -) on both sides of Z 3 .
- the polyurethane synthesizable from a sulfur-containing aromatic polyol compound according to the invention may comprise from ten to several hundred, preferably from 20 to 200 recurring structural units as described above.
- Its glass transition temperature Tg measured by DSC (Differential Scanning Calorimetry), for example according to the ASTM D3418 standard, is preferably greater than 50 ° C., more preferably greater than 100 ° C., in particular between 130 ° C. and 250 ° C. ° C.
- This polyurethane has a high flexibility, a significant elongation at break, it has also revealed hydrophobic properties and effective anti-corrosion properties.
- any type of substrate especially metal or glass
- adhesion primer on any type of metal reinforcement such as for example a wire, a film, a plate or a cable.
- the monomer Al (or M1) is 3- ⁇ 4- [4- (2,3-dihydroxy-propylsulfanyl) -phenylsulfanyl] phenylsulfanyl ⁇ -propane-1,2-diol according to the invention.
- This monomer was synthesized according to the procedure schematized in FIG. 3, as detailed below.
- the reaction mixture is heated immediately at 100 ° C. for 5 h, still under a nitrogen current.
- the solution obtained is then allowed to cool at room temperature, and the solid potassium carbonate (K 2 CO 3 ) is recovered by filtering on a filter paper.
- the filtrate is then washed with 50 ml of DMSO and then poured into 250 ml of deionized water at 0 ° C. (ice) to precipitate the desired product.
- a thin film of the thus obtained Polymer PI was deposited (at room temperature) uniformly on the surface of a brass plate. Then we covered the whole with a layer of conventional textile glue type "RFL" (resorcinol-formaldehyde-latex). After pre-drying for 5 min at 100 ° C., the whole was then treated in an oven at 190 ° C. for 10 min.
- RRL textile glue type
- the metal / rubber composite specimen thus prepared was placed in a press and baked (vulcanized) at 165 ° C for 30 min at a pressure of 20 bar. After vulcanization of the rubber, excellent bonding was obtained between the rubber matrix and the metal plate despite the absence of cobalt salt in the rubber matrix: in peel tests conducted at both room temperature (23 ° C.). C) and at high temperature (100 ° C.), it has indeed been found that the rupture occurs systematically in the rubber matrix itself and not in the interphase between metal and rubber.
- aromatic sulfur polyol compounds of the invention make it possible to synthesize polyurethanes which are characterized by a high glass transition temperature, a high thermal and chemical stability, and an excellent adhesion to glass or metal.
- these polyurethanes used as adhesion primer on metal in metal / rubber composites, very advantageously allow then to stick the metal to the rubber matrices using for example simple textile glues such as "RFL” glues Resorcinol-formaldehyde-latex) or other equivalent adhesive compositions, or directly (i.e., without use of such glues) to these rubber matrices where the latter contain, for example, suitable functionalized unsaturated elastomers such as epoxidized elastomers.
- RTL simple textile glues
- Resorcinol-formaldehyde-latex Resorcinol-formaldehyde-latex
- other equivalent adhesive compositions or directly (i.e., without use of such glues) to these rubber matrices where the latter contain, for example, suitable functionalized unsaturated elastomers such as epoxidized elastomers.
- cobalt salts (or other metal salts) may in particular be omitted in rubber compositions intended to be connected to brass-coated metal reinforcements.
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Abstract
Description
COMPOSÉ POLYOL AROMATIQUE SOUFRÉ SOFT AROMATIC POLYOL COMPOUND
1. DOMAINE DE L'INVENTION 1. DOMAIN OF THE INVENTION
La présente invention est relative aux monomères susceptibles d'être utilisés pour la synthèse de polymères à unités uréthane (ou polyuréthanes) notamment destinés à des systèmes adhésifs pour collage de verre ou de métal à du caoutchouc. The present invention relates to the monomers that can be used for the synthesis of polymers with urethane units (or polyurethanes) especially for adhesive systems for bonding glass or metal to rubber.
Elle est plus particulièrement relative aux monomères ci-dessus du type polyols soufrés, notamment destinés à la synthèse de polyuréthanes utilisés dans les composites du type métal / caoutchouc pour articles en caoutchouc tels que des pneumatiques. It relates more particularly to the above monomers of the sulfur polyol type, in particular for the synthesis of polyurethanes used in metal / rubber type composites for rubber articles such as tires.
2. ETAT DE LA TECHNIQUE 2. STATE OF THE ART
Les composites du type métal / caoutchouc, en particulier pour pneumatiques, sont bien connus. Ils sont généralement constitués d'une matrice en caoutchouc insaturé généralement diénique, réticulable au soufre, comportant des éléments de renforcement (ou « renforts ») métalliques tels que des fils, films ou câbles en acier au carbone. Composites of the metal / rubber type, in particular for tires, are well known. They generally consist of an unsaturated rubber matrix, generally diene, crosslinkable with sulfur, comprising reinforcing elements (or "reinforcements") of metal such as carbon steel wires, films or cables.
Soumis à des contraintes très importantes lors du roulage des pneumatiques, notamment à des compressions, flexions ou variations de courbure répétées, ces composites doivent de manière connue satisfaire à un grand nombre de critères techniques, parfois contradictoires, tels qu'uniformité, flexibilité, endurance en flexion et en compression, résistance à la traction, à l'usure et à la corrosion, et maintenir ces performances à un niveau très élevé aussi longtemps que possible. Subject to very significant constraints during the rolling of the tires, in particular to repeated compressions, flexions or curvature variations, these composites must in a known manner satisfy a large number of technical criteria, sometimes contradictory, such as uniformity, flexibility, endurance in flexion and compression, tensile, wear and corrosion resistance, and maintain these performances at a very high level as long as possible.
On comprend aisément que l'interphase adhésive entre caoutchouc et renforts joue un rôle prépondérant dans la pérennité de ces performances. Le procédé traditionnel pour relier les compositions de caoutchouc à de l'acier au carbone consiste à revêtir la surface de l'acier avec du laiton (alliage cuivre-zinc), la liaison entre l'acier et la matrice de caoutchouc étant assurée par sulfuration du laiton lors de la vulcanisation ou cuisson du caoutchouc. Pour améliorer l'adhésion, on utilise en outre généralement, dans ces compositions de caoutchouc, des sels organiques ou des complexes de métal tels que des sels de cobalt, en tant qu'additifs promoteurs d'adhésion. Or, on sait que l'adhésion entre l'acier au carbone et la matrice de caoutchouc est susceptible de s'affaiblir au cours du temps, du fait de l'évolution progressive des sulfures formés sous l'effet des différentes sollicitations rencontrées, notamment mécaniques et/ou thermiques, le processus de dégradation ci-dessus pouvant être accéléré en présence d'humidité. It is easy to understand that the adhesive interphase between rubber and reinforcements plays a preponderant role in the durability of these performances. The traditional method of bonding the rubber compositions to carbon steel is to coat the surface of the steel with brass (copper-zinc alloy), the bond between the steel and the rubber matrix being provided by sulfurization brass when vulcanizing or baking rubber. To improve adhesion, organic rubber or metal complexes such as cobalt salts, as adhesion promoting additives, are generally also used in these rubber compositions. However, it is known that the adhesion between the carbon steel and the rubber matrix is likely to weaken over time, due to the progressive evolution of the sulphides formed under the effect of the various stresses encountered, in particular mechanical and / or thermal, the above degradation process can be accelerated in the presence of moisture.
D'autre part, l'utilisation de sels de cobalt rend les compositions de caoutchouc plus sensibles à l'oxydation et au vieillissement, et en augmente signifïcativement le coût, sans compter qu'il est souhaitable de supprimer à terme l'emploi de tels sels de cobalt dans les compositions de caoutchouc, en raison de l'évolution récente de la réglementation européenne sur ce type de sels métalliques. On the other hand, the use of cobalt salts renders the rubber compositions more susceptible to oxidation and aging, and significantly increases their cost, not to mention the fact that it is desirable to eventually eliminate the use of such compounds. Cobalt salts in rubber compositions, due to the recent evolution of European regulations on this type of metal salts.
Pour toutes les raisons exposées ci-dessus, les fabricants de composites métal / caoutchouc, en particulier les manufacturiers de pneumatiques, sont à la recherche de solutions adhésives nouvelles pour faire coller les renforts métalliques aux compositions de caoutchouc, tout en palliant, au moins en partie, les inconvénients précités. For all the above reasons, manufacturers of metal / rubber composites, in particular tire manufacturers, are looking for new adhesive solutions for bonding metal reinforcements to rubber compositions, while at the same time compensating for part, the aforementioned disadvantages.
3. BREVE DESCRIPTION DE L'INVENTION 3. BRIEF DESCRIPTION OF THE INVENTION
Or, au cours de leurs recherches, les Demanderesses ont trouvé un composé polyol nouveau, de type aromatique soufré, qui permet la synthèse d'un polyuréthane répondant à un tel objectif. However, in the course of their research, the Applicants have found a new polyol compound, aromatic sulfur type, which allows the synthesis of a polyurethane meeting such an objective.
Selon l'invention, ledit composé polyol aromatique soufré répond à la formule (I) ci-après : HO - CH2 - (Zi)a - CH(OH) - CH2 - S - Z3 - S - CH2 - CH(OH) - (Z2)b - CH2 - OH dans laquelle: According to the invention, said sulfurized aromatic polyol compound corresponds to the following formula (I): HO - CH 2 - (Z 1) a - CH (OH) - CH 2 --S - Z 3 - S - CH 2 - CH (OH) - (Z 2 ) b - CH 2 - OH in which:
Zi et Z2, identiques ou différents, représentent un groupement de liaison optionnel, au moins divalent, comportant au moins un atome de carbone ; Z 1 and Z 2 , which may be identical or different, represent an optional linking group, at least divalent, comprising at least one carbon atom;
a et b, identiques ou différents, sont égaux à 0 ou 1 ; a and b, identical or different, are 0 or 1;
Z3 représente un groupement de liaison aromatique au moins divalent comportant au moins 6 atomes de carbone, chaque atome de soufre de part et d'autre du groupement Z3 étant relié directement à un noyau aromatique de Z3. Z 3 represents an at least divalent aromatic linking group comprising at least 6 carbon atoms, each sulfur atom on either side of the Z 3 group being directly attached to an aromatic ring of Z 3 .
Grâce à ce composé polyol (diol primaire) aromatique soufré très spécifique, comportant en particulier, outre ses deux fonctions alcool primaire, d'une part au moins deux fonctions alcool secondaire et d'autre part une fonction thioéther (- S -) en position alpha de chacune de ces deux fonctions alcool secondaire, il s'est avéré possible de préparer un polyuréthane qui, utilisé comme primaire d'adhésion sur des renforts métalliques, donne à ces renforts l'avantage majeur et inattendu de pouvoir adhérer à des matrices de caoutchouc insaturé en utilisant de simples colles textiles telles que des colles « RFL » (résorcinol-formaldéhyde- latex) ou autres compositions adhésives équivalentes, ou encore directement (c'est-à-dire sans emploi de telles colles) à ces matrices de caoutchouc insaturé lorsque ces dernières contiennent par exemple des élastomères insaturés fonctionnalisés appropriés tels que par exemple des élastomères époxydés. Thanks to this very specific sulfur-containing aromatic polyol (primary diol) compound, comprising in particular, in addition to its two primary alcohol functions, at least two secondary alcohol functions and, on the other hand, a thioether (- S -) function in position. alpha of each of these two secondary alcohol functions, it has proved possible to prepare a polyurethane which, used as an adhesion primer on metal reinforcements, gives these reinforcements the major and unexpected advantage of being able to adhere to unsaturated rubber matrices by using simple textile glues such as "RFL" glues (resorcinol-formaldehyde). latex) or other equivalent adhesive compositions, or directly (that is to say without using such glues) to these unsaturated rubber matrices when the latter contain for example suitable functionalized unsaturated elastomers such as for example epoxidized elastomers.
L'invention concerne également l'utilisation d'un composé polyol conforme à l'invention pour la fabrication d'un polyuréthane, ainsi que tout polyuréthane issu d'au moins un composé polyol conforme à l'invention. The invention also relates to the use of a polyol compound according to the invention for the manufacture of a polyurethane, as well as any polyurethane derived from at least one polyol compound according to the invention.
L'invention concerne également tout procédé de synthèse d'un polyuréthane par polycondensation d'au moins un composé polyol conforme à l'invention avec un composé polyisocyanate. The invention also relates to any process for synthesizing a polyurethane by polycondensation of at least one polyol compound according to the invention with a polyisocyanate compound.
L'invention ainsi que ses avantages seront aisément compris à la lumière de la description détaillée et des exemples de réalisation qui suivent, ainsi que des figures 1 à 3 relatives à ces exemples qui représentent ou schématisent : deux exemples de composés polyols soufrés conformes à l'invention (notés Monomères Ml et M2), ainsi qu'un schéma de synthèse utilisable pour l'obtention de chacun de ces composés (Fig. 1 et Fig. 2) ; The invention as well as its advantages will be readily understood in the light of the detailed description and the following exemplary embodiments, as well as FIGS. 1 to 3 relating to these examples which represent or schematize: two examples of sulfur-containing polyol compounds conforming to the the invention (denoted as M1 and M2 monomers), as well as a synthetic scheme that can be used to obtain each of these compounds (Figure 1 and Figure 2);
un schéma détaillé de synthèse utilisable, à partir du Monomère Ml selon l'invention et d'un monomère diisocyanate (Monomère A2, MDI bloqué benzophénone), d'un polymère polyuréthane PI selon l'invention (Fig. 3). a detailed synthetic scheme usable from the Monomer M1 according to the invention and a diisocyanate monomer (Monomer A2, MDI blocked benzophenone), a polyurethane polymer PI according to the invention (Figure 3).
4. DESCRIPTION DETAILLEE DE L'INVENTION 4. DETAILED DESCRIPTION OF THE INVENTION
On rappellera tout d'abord ici qu'un polyuréthane est un polymère (par définition tout homopolymère ou copolymère, notamment copolymère à blocs) comportant une pluralité de liaisons uréthane (-0-CO-NH-) résultant de manière connue de la réaction d'addition d'un polyol ayant au moins deux fonctions alcool primaire, sur un polyisocyanate (composé porteur d'au moins deux fonctions isocyanate -NCO), notamment sur un diisocyanate dans le cas d'un polyuréthane du type linéaire. It will first be recalled here that a polyurethane is a polymer (by definition any homopolymer or copolymer, especially a block copolymer) comprising a plurality of urethane bonds (-O-CO-NH-) resulting in a known manner from the reaction of addition of a polyol having at least two primary alcohol functional groups to a polyisocyanate (compound carrying at least two isocyanate functional groups -NCO), in particular to a diisocyanate in the case of a polyurethane of the linear type.
Le composé polyol (diol primaire) aromatique soufré de l'invention, notamment utilisable pour la synthèse d'un polyuréthane, répond donc à la formule (I) : HO - CH2 - (Zi)a - CH(OH) - CH2 - S - Z3 - S - CH2 - CH(OH) - (Z2)b - CH2 - OH dans laquelle: The aromatic polyol (primary diol) sulfur compound of the invention, especially usable for the synthesis of a polyurethane, therefore corresponds to formula (I): HO - CH 2 - (Z 1) a - CH (OH) - CH 2 --S - Z 3 --S - CH 2 --CH (OH) - (Z 2 ) b --CH 2 --OH in which:
Zi et Z2, identiques ou différents, représentent un groupement de liaison optionnel, au moins divalent, comportant au moins 1 atome de carbone ; Z 1 and Z 2 , which are identical or different, represent an optional linking group, at least divalent, comprising at least 1 carbon atom;
a et b, identiques ou différents, sont égaux à 0 ou 1 (c'est-à-dire que et Z2 peuvent être présents ou pas) ; a and b, the same or different, are 0 or 1 (i.e. and Z 2 may be present or not);
Z3 représente un groupement de liaison aromatique au moins divalent comportant au moins 6 atomes de carbone, chaque atome de soufre de part et d'autre du groupement Z3 étant relié directement à un noyau aromatique de Z3. Z 3 represents an at least divalent aromatic linking group comprising at least 6 carbon atoms, each sulfur atom on either side of the Z 3 group being directly attached to an aromatic ring of Z 3 .
Ce composé polyol aromatique soufré a donc notamment pour caractéristique essentielle de comporter, de part et d'autre du groupement central aromatique - Z3 -, une fonction alcool secondaire (- CH(OH) -) et une fonction thioéther (- S -) en position a (alpha, c'est-à-dire pour rappel et par convention, portée par un carbone adjacent au carbone portant la fonction alcool secondaire) de cette fonction alcool secondaire. Dit autrement, ce composé polyol comporte un motif α-hydroxy-thioéther de part et d'autre du groupement Z3. This sulfur-containing aromatic polyol compound therefore has, in particular, the essential characteristic of comprising, on either side of the aromatic central group - Z 3 -, a secondary alcohol function (- CH (OH) -) and a thioether function (- S -). in position a (alpha, that is to say for recall and by convention, carried by a carbon adjacent to the carbon carrying the secondary alcohol function) of this secondary alcohol function. In other words, this polyol compound comprises an α-hydroxy-thioether unit on either side of the Z 3 group.
Zi, Z2 et Z3 sont des groupes de liaison, unités d'espacement, du type organiques, de préférence hydrocarbonés, aussi communément appelés « séparateurs » ou « espaceurs » (en anglais spacers) par l'homme du métier ; ils peuvent être saturés ou insaturés. Z 1 , Z 2 and Z 3 are linking groups, spacing units, of organic type, preferably hydrocarbon, also commonly called "separators" or "spacers" (in English spacers) by the skilled person; they can be saturated or unsaturated.
Selon un mode de réalisation particulier, et Z2, identiques ou différents, substitués ou non substitués, représentent un groupement de liaison aliphatique ayant 1 à 20 atomes, plus préférentiellement 1 à 12 atomes de carbone, ou cycloaliphatique ayant 3 à 20 atomes de carbone, plus préférentiellement 3 à 12 atomes de carbone ; plus particulièrement, il s'agit d'un alkylène en Ci-Cio, notamment en C1-C5. According to a particular embodiment, and Z 2 , identical or different, substituted or unsubstituted, represent an aliphatic linking group having 1 to 20 atoms, more preferably 1 to 12 carbon atoms, or cycloaliphatic having 3 to 20 carbon atoms, more preferably 3 to 12 atoms of carbon ; more particularly, it is a C 1 -C 10 alkylene, especially C 1 -C 5 alkylene.
Selon un autre mode de réalisation préférentiel, Z3 comporte 6 à 30, plus préférentiellement 6 à 20 atomes de carbone. Par définition, chaque atome de soufre de part et d'autre de Z3 est relié directement à un noyau aromatique, étant entendu que ce dernier peut être le même noyau ou un noyau différent pour ces deux atomes de soufre. Plus préférentiellement encore, Z3 comporte au moins un (en particulier un ou deux) groupe phénylène, ce(s) dernier(s) pouvant être substitué(s) ou non substitué(s). According to another preferred embodiment, Z 3 comprises 6 to 30, more preferably 6 to 20 carbon atoms. By definition, each sulfur atom on either side of Z 3 is directly connected to an aromatic nucleus, it being understood that the latter may be the same nucleus or a different nucleus for these two sulfur atoms. Even more preferably, Z 3 comprises at least one (in particular one or two) phenylene group, this last group (s) may be substituted or unsubstituted.
Selon un autre mode de réalisation préférentiel, l'un au moins des groupements Zl s Z2 et Z3 comporte au moins un (c'est-à-dire 1 ou plusieurs) hétéroatome choisi de préférence parmi O, S ou N. Selon un autre mode de réalisation préférentiel, l'un au moins des groupements Zl s Z2 et Z3 comporte au moins une (c'est-à-dire 1 ou plusieurs) liaison éther (- O -) ou liaison thioéther (- S -), cette dernière pouvant être présente sur la chaîne carbonée (Zl s Z2 ou Z3) elle-même ou sur un substituant d'un de ses atomes de carbone. According to another preferred embodiment, at least one of the groups Z ls Z 2 and Z 3 comprises at least one (that is to say 1 or more) heteroatom preferably selected from O, S or N. According to another preferred embodiment, at least one of the groups Z ls Z 2 and Z 3 comprises at least one (that is to say 1 or more) ether bond (- O -) or thioether (- S -), the latter may be present on the carbon chain (Z ls Z 2 or Z 3 ) itself or on a substituent of one of its carbon atoms.
Selon un mode de réalisation préférentiel, a et b sont égaux à zéro ; en d'autres termes, dans un tel cas, le composé diol primaire soufré de l'invention répond à la formule (F) : According to a preferred embodiment, a and b are equal to zero; in other words, in such a case, the primary sulfur-containing diol compound of the invention has the formula (F):
( ) ()
HO - CH2 - CH(OH) - CH2 - S - Z3 - S - CH2 - CH(OH) - CH2 - OH HO - CH 2 - CH (OH) - CH 2 - S - Z 3 - S - CH 2 - CH (OH) - CH 2 - OH
Les formules ci-dessous (avec « n » entier variant par exemple de 1 à 30, notamment de 1 à 20, plus particulièrement de 1 à 10) illustrent, à titre d'exemples, différents groupements répondant à la définition de l'enchaînement - S - Z3 - S - ci-dessus : The formulas below (with "n" integer ranging for example from 1 to 30, in particular from 1 to 20, more particularly from 1 to 10) illustrate, by way of examples, different groups corresponding to the definition of the sequence. - S - Z 3 - S - above:
Sur les figures 1 et 2 annexées ont été représentées, sous forme développée, les formules de deux exemples de composés polyols aromatiques soufrés, conformes à l'invention, notés Monomères Ml et M2, ainsi qu'un schéma de synthèse utilisable pour l'obtention de chacun de ces composés. FIGS. 1 and 2 show, in developed form, the formulas of two examples of sulfur-containing aromatic polyol compounds according to the invention, labeled M1 and M2 monomers, as well as a synthetic scheme that can be used for obtaining of each of these compounds.
Le composé polyol (Monomère Ml, noté aussi par la suite Monomère Al) de la figure 1 est le 3- {4-[4-(2,3-dihydroxy-propylsulfanyl)-phénylsulfanyl]-phénylsulfanyl} -propane- 1 ,2-diol. Il peut être obtenu par exemple par réaction de 4,4'-thiobisbenzènethiol et de 3-chloro-l,2- propanediol liquide, comme schématisé à la figure 1. Sa synthèse sera décrite plus en détail dans les exemples de réalisation qui suivent (Essai 1 du paragraphe 5.1). The polyol compound (Monomer M1, also later referred to as Al Monomer) of Figure 1 is 3- {4- [4- (2,3-dihydroxy-propylsulfanyl) -phenylsulfanyl] -phenylsulfanyl} -propane-1,2 diol. It can be obtained for example by reaction of 4,4'-thiobisbenzenethiol and liquid 3-chloro-1,2-propanediol, as shown diagrammatically in FIG. 1. Its synthesis will be described in more detail in the following embodiments ( Test 1 of paragraph 5.1).
Le composé polyol (Monomère M2) de la figure 2 est le 3-(4-{4-[4-(2,3-dihydroxy- propylsulfanyl)-phényl]-6-phényl-[ 1 ,3,5]triazin-2-yl} -phénylsulfanyl)-propane- 1 ,2-diol. The polyol compound (Monomer M2) of Figure 2 is 3- (4- {4- [4- (2,3-dihydroxypropylsulfanyl) -phenyl] -6-phenyl- [1,3,5] triazin- 2-yl} -phenylsulfanyl) propane-1,2-diol.
Il peut être obtenu par exemple selon le procédé schématisé à la figure 2. It can be obtained for example according to the process shown diagrammatically in FIG.
Sous courant d'azote, on introduit dans un ballon 4 cols de 500 ml (muni d'un réfrigérant, d'un barreau magnétique et d'une entrée d'azote, préalablement séché sous vide à une température supérieure à 100°C), 5,70 g (soit 16,5 mmol) de 2,4-bis-(p-fluorophényl)-[l,3,5]- s-triazine, 200 ml de solvant DMSO anhydre, puis du carbonate de potassium sec (6,03 g soit 43,6 mmol) ; préalablement, le composé triazine et le carbonate de potassium ont été tous deux séchés sous vide à 150°C durant toute une nuit. Le composé triazine de départ a été synthétisé de manière connue, comme enseigné dans la demande WO 2012/016777 (Essai V- 1-A, Composé 1, Fig. 18). Le système est ensuite purgé durant 30 min sous agitation et sous courant d'azote. On introduit alors 4,29 g (soit 39,6 mmol) de 1-thioglycérol puis la suspension est chauffée à 100°C durant 4,5 h sous courant d'azote et agitation. Le mélange réactionnel est ensuite refroidi à température ambiante (23°C) et le carbonate de potassium est éliminé par filtration sur papier filtre ; le sel est lavé avec 50 ml additionnels de DMSO. Le filtrat est ensuite versé dans 250 ml d'eau glacée et ainsi précipité. On ajoute alors 100 ml de solution de HC1 (à 10%) et 1 litre d'eau déminéralisée ; le pH est ajusté à 1,0 à l'aide de la solution HC1 (à 10%). Le précipité blanc (Monomère M2) ainsi obtenu (8,6 g, rendement d'environ 100%) est isolé par filtration sur papier filtre, lavé avec de l'eau déminéralisée et séché toute la nuit, à 90°C sous vide. La caractéristique commune des deux composés polyols aromatiques soufrés décrits précédemment aux figures 1 et 2, est qu'ils répondent bien tous à la formule (Γ) : Under a stream of nitrogen, 4 flasks of 500 ml (equipped with a condenser, a magnetic bar and a nitrogen inlet, previously dried under vacuum at a temperature above 100 ° C.) are introduced into a flask. 5.70 g (or 16.5 mmol) of 2,4-bis- (p-fluorophenyl) - [1,3,5] -s-triazine, 200 ml of anhydrous DMSO solvent, followed by dry potassium carbonate. (6.03 g, 43.6 mmol); previously, the triazine compound and the potassium carbonate were both dried under vacuum at 150 ° C overnight. The starting triazine compound was synthesized in a known manner, as taught in application WO 2012/016777 (Test V-1-A, Compound 1, Fig. 18). The system is then purged for 30 minutes with stirring under a stream of nitrogen. Then introduced 4.29 g (ie 39.6 mmol) of 1-thioglycerol and the suspension is heated at 100 ° C for 4.5 h under a stream of nitrogen and stirring. The reaction mixture is then cooled to room temperature (23 ° C) and the potassium carbonate is filtered off on filter paper; the salt is washed with an additional 50 ml of DMSO. The filtrate is then poured into 250 ml of ice water and thus precipitated. 100 ml of HCl solution (10%) and 1 liter of demineralized water are then added; the pH is adjusted to 1.0 using the HC1 solution (10%). The white precipitate (Monomer M2) thus obtained (8.6 g, yield of about 100%) is isolated by filtration on filter paper, washed with deionized water and dried overnight at 90 ° C. under vacuum. The common characteristic of the two aromatic sulfur-containing polyol compounds previously described in FIGS. 1 and 2 is that they all correspond to the formula (Γ):
HO - CH2 - CH(OH) - CH2 - S - Z3 - S - CH2 - CH(OH) - CH2 - OH dans laquelle, pour ces exemples : a et b sont égaux à 0, en d'autres termes Z\ et Z2 sont absents ; HO - CH 2 - CH (OH) - CH 2 --S - Z 3 --S - CH 2 --CH (OH) - CH 2 --OH in which, for these examples: a and b are 0, d other terms Z 1 and Z 2 are absent;
Z3 représente un groupement de liaison aromatique divalent comportant au moins 6 atomes de carbone et en outre au moins un hétéroatome (S ou N), chaque atome de soufre de part et d'autre du groupement Z3 étant relié directement à un noyau aromatique (groupe phénylène). Z 3 represents a divalent aromatic linking group comprising at least 6 carbon atoms and furthermore at least one heteroatom (S or N), each sulfur atom on either side of the Z 3 group being connected directly to an aromatic nucleus (phenylene group).
Le composé polyol aromatique soufré conforme à l'invention précédemment décrit est préférentiellement utilisable pour la synthèse d'un polyuréthane du type linéaire, donc résultant essentiellement de l'addition de ce polyol (diol primaire) et d'un composé diisocyanate. Le diisocyanate utilisable peut être aromatique, aliphatique ou cycloaliphatique ; il peut s'agir d'un monomère, d'un prépolymère ou quasi-prépolymère, voir même d'un polymère. The sulfur-containing aromatic polyol compound according to the invention described above is preferably used for the synthesis of a polyurethane of the linear type, thus resulting essentially from the addition of this polyol (primary diol) and a diisocyanate compound. The usable diisocyanate may be aromatic, aliphatic or cycloaliphatic; it may be a monomer, a prepolymer or quasi-prepolymer, or even a polymer.
Selon un mode de réalisation préférentiel, le diisocyanate dont est issu le polymère de l'invention est choisi dans le groupe constitué par les composés aromatiques suivants : diphénylméthane diisocyanate (en abrégé « MDI »), toluène diisocyanate (« TDI »), naphtalène diisocyanate (« NDI »), 3,3 ' -bito luène diisocyanate (« TODI »), paraphénylène diisocyanate (« PPDI »), leurs différents isomères, et les mélanges de ces composés et/ou isomères. According to a preferred embodiment, the diisocyanate from which the polymer of the invention is derived is selected from the group consisting of the following aromatic compounds: diphenylmethane diisocyanate (abbreviated "MDI"), toluene diisocyanate ("TDI"), naphthalene diisocyanate ("NDI"), 3,3'-benzenediis diisocyanate ("TODI"), para-phenylene diisocyanate ("PPDI"), their various isomers, and mixtures of these compounds and / or isomers.
Plus préférentiellement, on utilise un MDI ou un TDI, plus préférentiellement encore un MDI. More preferably, an MDI or a TDI is used, more preferably still an MDI.
Tous les isomères du MDI (notamment 2,2'-MDI, 2,4'-MDI, 4,4'-MDI) et leurs mélanges sont utilisables, ainsi que des MDI dits polymériques (ou « PMDI ») comportant des oligo mères de formule suivante (avec p égal ou supérieur à 1) : Sont également utilisables des composés diisocyanates du type aliphatiques, tels que par exemple 1 ,4-tétraméthylène diisocyanate, 1,6-hexane-diisocyanate (« HDI »), 1,4- bis(isocyanatométhyl)-cyclohexane, 1 ,3-bis(isocyanatométhyl)-cyclohexane, 1,3- bis(isocyanatométhyl)benzène, l,4-bis(isocyanatométhyl)benzène, isophorone diisocyanate (« IPDI »), bis(4-iso-cyanatocyclohexyl)méthane diisocyanate (« H12MDI »), 4,4'- dicyclohexylméthane diisocyanate (« H13MDI »). All isomers of MDI (in particular 2,2'-MDI, 2,4'-MDI, 4,4'-MDI) and their mixtures are usable, as well as so-called polymeric MDIs (or "PMDI") comprising oligo-mothers. of the following formula (with p equal to or greater than 1): Also suitable are aliphatic diisocyanate compounds, such as, for example, 1,4-tetramethylene diisocyanate, 1,6-hexane diisocyanate ("HDI"), 1,4-bis (isocyanatomethyl) -cyclohexane, 1,3-bis (isocyanatomethyl) -cyclohexane, 1,3-bis (isocyanatomethyl) benzene, 1,4-bis (isocyanatomethyl) benzene, isophorone diisocyanate ("IPDI"), bis (4-iso-cyanatocyclohexyl) methane diisocyanate ("H12MDI"), 4,4'-dicyclohexylmethane diisocyanate ("H13MDI").
Selon un mode de réalisation particulièrement préférentiel, le diisocyanate utilisé est le 4,4'- MDI (4,4'-diphénylméthane diisocyanate) ayant pour formule : ou, si plusieurs diisocyanates sont utilisés, constitue le diisocyanate majoritaire en poids, représentant de préférence dans le dernier cas plus de 50% du poids total des composés diisocyanates. According to a particularly preferred embodiment, the diisocyanate used is 4,4'-MDI (4,4'-diphenylmethane diisocyanate) having the formula: or, if several diisocyanates are used, is the majority diisocyanate by weight, preferably representing in the latter case more than 50% of the total weight of the diisocyanate compounds.
On pourra aussi utiliser avantageusement un 4,4'-MDI bloqué caprolactame (par exemple le produit sous forme solide « Grilbond » IL-6 de la société EMS), de formule : It is also possible to advantageously use a blocked 4,4'-MDI caprolactam (for example the product in solid form "Grilbond" IL-6 from the company EMS), of formula:
L'invention n'étant toutefois pas limitée à un polymère du type linéaire (pour rappel, issu d'un diisocyanate), on pourra également utiliser, notamment dans le but d'augmenter la Tg du polymère de l'invention par formation d'un réseau tridimensionnel, un composé triisocyanate tel que par exemple un trimère de MDI à noyau triazine de formule ci-dessous : The invention is not however limited to a polymer of the linear type (as a reminder, derived from a diisocyanate), it may also be used, in particular with the aim of increasing the Tg of the polymer of the invention by formation of a three-dimensional network, a triisocyanate compound such as, for example, a triazine ring MDI trimer of formula below:
Le polyuréthane issu du composé polyol de l'invention a donc pour caractéristique de comporter, outre ses unités structurelles de base à unités uréthane (-0-CO-NH-) apportées de manière bien connue par le composé de départ polyisocyanate, des unités additionnelles récurrentes spécifiques apportées par le monomère polyol selon l'invention, ces unités additionnelles comportant au moins un motif de formule (II) : The polyurethane resulting from the polyol compound of the invention therefore has, in addition to its urethane unit (-O-CO-NH-) basic structural units made in a manner well known to the polyisocyanate starting compound, additional units. specific recurring provided by the polyol monomer according to the invention, these additional units comprising at least one unit of formula (II):
(H) (H)
- O - CH2 - (Zi)a - CH(OH) - CH2 - S - Z3 - S - CH2 - CH(OH) - (Z2)b - CH2 - dans laquelle Zl s Z2, Z3, a et b ont bien entendu les définitions principales et préférentielles données précédemment. - O - CH 2 - (Z) a - CH (OH) - CH 2 - S - Z 3 - S - CH 2 - CH (OH) - (Z 2) b - CH 2 - wherein Z ls Z 2, Z 3 , a and b have of course the main and preferential definitions given above.
La formule (III) ci-dessous reproduit un exemple de séquence (unité structurelle récurrente) de polymères du type polyuréthane, cette séquence comportant d'une part une unité de base (uréthane) apportée par un diisocyanate (ici, de formule OCN-Z-NCO), et d'autre part une unité additionnelle apportée par un composé polyol selon l'invention, à savoir : The formula (III) below reproduces an exemplary sequence (repeating structural unit) of polyurethane type polymers, this sequence comprising on the one hand a base unit (urethane) provided by a diisocyanate (here, of formula OCN-Z -NCO), and on the other hand an additional unit provided by a polyol compound according to the invention, namely:
(III) (III)
-0-C(0)-NH-Z-NH-C(0)-0-CH2-(Z1)a-CH(OH)-CH2-S-Z3-S-CH2-CH(OH)-(Z2)b-CH2- -O-C (O) -NH-Z-NH-C (O) -O-CH 2 - (Z 1 ) a -CH (OH) -CH 2 -SZ 3 -S-CH 2 -CH (OH) - (Z 2 ) b -CH 2 -
Dans la formule (III) ci-dessus, Z représente un groupement de liaison au moins divalent, saturé ou insaturé ; il s'agit de préférence d'un groupement aliphatique, cycloaliphatique ou aromatique, le groupement aliphatique comportant de préférence 1 à 30 (plus préférentiellement 1 à 20) atomes de carbone, le groupement cycloaliphatique comportant de préférence de 3 à 30 (plus préférentiellement 3 à 20) atomes de carbone, le groupement aromatique, substitué ou non, comportant de préférence de 6 à 30 (plus préférentiellement 6 à 20) atomes de carbone. In formula (III) above, Z represents an at least divalent, saturated or unsaturated linking group; it is preferably an aliphatic, cycloaliphatic or aromatic group, the aliphatic group preferably comprising 1 to 30 (more preferably 1 to 20) carbon atoms, the cycloaliphatic group preferably comprising from 3 to 30 (more preferably 3 at 20) carbon atoms, the aromatic group, substituted or unsubstituted, preferably containing from 6 to 30 (more preferably 6 to 20) carbon atoms.
La figure 3 illustre un procédé de synthèse possible, à partir du monomère polyol conforme à l'invention (Monomère Ml, aussi noté Al) et d'un autre monomère (Monomère A2), d'un polymère conforme à l'invention du type polyuréthane (Polymère PI), procédé qui sera décrit en détail ultérieurement. FIG. 3 illustrates a possible synthesis process, from the polyol monomer according to the invention (M monomer, also noted as A1) and another monomer (Monomère A2), of a polymer according to the invention of the type polyurethane (Polymer P1), a process which will be described in detail later.
Cet exemple de Polymère PI préparé selon l'invention comporte bien un motif récurrent de formule (III) dans laquelle Z correspond plus particulièrement au groupe divalent résidu de MDI, a et b sont égaux à 0 et Z3 représente un groupement aromatique porteur notamment d'une liaison thioéther (- S -). On voit bien sur la figure 3 que conformément à l'invention le Polymère PI comporte, en plus de ses unités de base uréthane, des unités additionnelles qui comportent deux fonctions α-hydroxy-thioéther (- CH(OH) - CH2 - S -) de part et d'autre de Z3. This example of Polymer P1 prepared according to the invention does indeed comprise a repeating unit of formula (III) in which Z corresponds more particularly to the divalent residue group of MDI, a and b are equal to 0 and Z 3 represents an aromatic group carrying, in particular, a thioether bond (- S -). FIG. 3 clearly shows that, according to the invention, the polymer P1 comprises, in addition to its urethane base units, additional units which comprise two α-hydroxy-thioether functions (-CH (OH) -CH 2 -S -) on both sides of Z 3 .
Le polyuréthane synthétisable à partir d'un composé polyol aromatique soufré conforme à l'invention peut comporter de dix à plusieurs centaines, préférentiellement de 20 à 200 unités structurelles récurrentes telles décrites précédemment. Sa température de transition vitreuse Tg, mesurée par DSC (Differential Scanning Calorimetry) , par exemple selon la norme ASTM D3418, est de préférence supérieure à 50°C, plus préférentiellement supérieure à 100°C, en particulier comprise entre 130°C et 250°C. The polyurethane synthesizable from a sulfur-containing aromatic polyol compound according to the invention may comprise from ten to several hundred, preferably from 20 to 200 recurring structural units as described above. Its glass transition temperature Tg, measured by DSC (Differential Scanning Calorimetry), for example according to the ASTM D3418 standard, is preferably greater than 50 ° C., more preferably greater than 100 ° C., in particular between 130 ° C. and 250 ° C. ° C.
Ce polyuréthane présente une haute flexibilité, un allongement à la rupture important, il a révélé par ailleurs des propriétés hydrophobes et des propriétés anti-corrosion efficaces. This polyurethane has a high flexibility, a significant elongation at break, it has also revealed hydrophobic properties and effective anti-corrosion properties.
Il est avantageusement utilisable comme revêtement hydrophobe sur tout type de substrat, notamment en métal ou en verre, ou encore comme primaire d'adhésion sur tout type de renfort métallique, tel que par exemple un fil, un film, une plaque ou un câble en acier au carbone, laitonné ou non laitonné, destiné en particulier à renforcer une matrice de caoutchouc insaturé tel que du caoutchouc naturel. It is advantageously usable as a hydrophobic coating on any type of substrate, especially metal or glass, or as adhesion primer on any type of metal reinforcement, such as for example a wire, a film, a plate or a cable. carbon steel, brass or non-brass, in particular for reinforcing an unsaturated rubber matrix such as natural rubber.
5. EXEMPLES DE REALISATION DE L'INVENTION 5. EXAMPLES OF CARRYING OUT THE INVENTION
Dans la présente demande, sauf indication expresse différente, tous les pourcentages (%) indiqués sont des pourcentages en masse. In the present application, unless expressly indicated otherwise, all the percentages (%) indicated are percentages by mass.
5.1. Essai 1 - Synthèse du Monomère Al 5.1. Test 1 - Synthesis of Al Monomer
Le monomère Al (ou Ml) est le 3-{4-[4-(2,3-dihydroxy-propylsulfanyl)-phénylsulfanyl]- phénylsulfanyl} -propane- 1,2-diol, conforme à l'invention. Ce monomère a été synthétisé selon le mode opératoire schématisé à la figure 3, comme détaillé ci-après. The monomer Al (or M1) is 3- {4- [4- (2,3-dihydroxy-propylsulfanyl) -phenylsulfanyl] phenylsulfanyl} -propane-1,2-diol according to the invention. This monomer was synthesized according to the procedure schematized in FIG. 3, as detailed below.
Dans un ballon à 4 cols de 500 ml préalablement séché sous vide à plus de 100°C, équipé d'un condenseur, thermomètre et barreau magnétique, sont introduits sous atmosphère inerte (courant d'azote), 8,3 g de (Composé 1) 4,4'-thiobisbenzènethiol solide (soit 33,03 mmol) puis 10,0 g de carbonate de potassium (soit 72,56 mmol, préalablement séché sous vide à 150°C pendant 12 h). On verse ensuite 200 ml de DMSO anhydre, la dispersion est purgée sous azote durant 30 min, puis on ajoute goutte à goutte 7,29 g de (Composé 2) 3-chloro-l,2- propanediol liquide (soit 66,06 mmol). Le mélange réactionnel est chauffé immédiatement à 100°C durant 5 h, toujours sous courant azote. On laisse ensuite refroidir la solution obtenue à température ambiante, et le carbonate de potassium (K2CO3) solide est récupéré par filtrage sur un papier filtre. Le filtrat est ensuite lavé avec 50 ml de DMSO, puis le tout versé dans 250 ml d'eau déionisée à 0°C (glace) pour précipitation du produit visé. In a 500 ml 4-neck flask previously dried under vacuum at more than 100 ° C., equipped with a condenser, thermometer and magnetic bar, 8.3 g of (Compound) are introduced under an inert atmosphere (stream of nitrogen). 1) 4,4'-thiobisbenzenethiol solid (ie 33.03 mmol) then 10.0 g of potassium carbonate (ie 72.56 mmol, previously dried under vacuum at 150 ° C for 12 h). 200 ml of anhydrous DMSO are then poured in, the dispersion is purged under nitrogen for 30 minutes, then 7.29 g of liquid (2-chloro-1,2-propanediol (66.06 mmol) are added dropwise. ). The reaction mixture is heated immediately at 100 ° C. for 5 h, still under a nitrogen current. The solution obtained is then allowed to cool at room temperature, and the solid potassium carbonate (K 2 CO 3 ) is recovered by filtering on a filter paper. The filtrate is then washed with 50 ml of DMSO and then poured into 250 ml of deionized water at 0 ° C. (ice) to precipitate the desired product.
Pour neutralisation du K2CO3 résiduel, on ajoute ensuite 10 ml de HC1 (à 10%) et 1 litre d'eau déionisée. Après séchage sous vide à 60°C durant toute la nuit (12 h), le précipité obtenu (solide collant de couleur orange) est versé dans 500 ml d'acétate d'éthyle, le tout chauffé jusqu'à 40°C jusqu'à la dissolution complète. La solution obtenue est refroidie à température ambiante (20°C) puis transvasée dans une ampoule à séparation, 50 ml de NH4CI saturé (aqueux) sont ensuite ajoutés. Après agitation, la phase organique est séparée puis lavée deux fois avec 25 ml d'eau déionisée, puis séchée avec du carbonate de sodium sec. Après fïltration et distillation de l'acétate d'éthyle à l'évaporateur rotatif (« Rotavap »), le solide obtenu est séché à 80°C. To neutralize residual K 2 CO 3 , 10 ml of HCl (10%) and 1 liter of deionized water are then added. After drying under vacuum at 60 ° C. overnight (12 h), the precipitate obtained (orange sticky solid) is poured into 500 ml of ethyl acetate, the whole heated up to 40 ° C. to complete dissolution. The solution obtained is cooled to room temperature (20 ° C.) and then transferred to a separation funnel, 50 ml of saturated (aqueous) NH 4 CI are then added. After stirring, the organic phase is separated and then washed twice with 25 ml of deionized water, and then dried with dry sodium carbonate. After filtration and distillation of the ethyl acetate on a rotary evaporator ("Rotavap"), the solid obtained is dried at 80 ° C.
Les analyses RMN et ESI confirment bien la structure du Monomère Al, de formule : The NMR and ESI analyzes confirm the structure of the Al monomer, of formula:
L'analyse RMN 1H (500 MHz, DMSO-<¾) du produit a donné les résultats suivants : 1 H NMR analysis (500 MHz, DMSO- ¾) of the product gave the following results:
2.89 (m, 2H), 3.11 (m, 2H), 3.40 (m, 4H), 3.61 (m, 2H), 4.67 (d, 2H), 4.99 (d, 2H), 7.22-7.24 (d, 4H), 7.31-7.33 (d, 4H). 2.89 (m, 2H), 3.11 (m, 2H), 3.40 (m, 4H), 3.61 (m, 2H), 4.67 (d, 2H), 4.99 (d, 2H), 7.22-7.24 (d, 4H). 7.31-7.33 (d, 4H).
Quant à la masse moléculaire mesurée par spectrométrie de masse ESI, dans un mélange acétate d'éthyle/méthanol (1/1) (avec traces de NaCl aqueux), elle a été évaluée en mode négatif (anion [M + C1]~) à 433,3 (valeur théorique calculée égale à 434,0), et en mode positif (cation [M + Na]+ ) à 421,1 (valeur théorique calculée égale à 420,6). As for the molecular mass measured by mass spectrometry ESI, in a mixture ethyl acetate / methanol (1/1) (with traces of aqueous NaCl), it was evaluated in negative mode (anion [M + C1] ~ ) at 433.3 (calculated theoretical value equal to 434.0), and in positive mode (cation [M + Na] + ) at 421.1 (theoretical value calculated equal to 420.6).
5.2. Essai 2 - Synthèse du Polymère PI par réaction des Monomères Al et A2 5.2. Test 2 - Synthesis of Polymer PI by reaction of Al and A2 monomers
Cet essai décrit de manière détaillée la synthèse du Polymère PI conforme à l'invention, à partir des monomères Al et A2 (MDI bloqué caprolactame), selon le mode opératoire schématisé à la figure 3. This test describes in detail the synthesis of the Polymer P1 according to the invention, starting from the monomers A1 and A2 (blocked MDI caprolactam), according to the procedure shown diagrammatically in FIG.
On place dans un flacon en verre, 280,0 mg de Monomère Al, 334,6 mg de Monomère A2 (« Grilbond » IL-6) et 8 ml de solvant NMP. La suspension est chauffée (sous courant d'air chaud) à 120°C, jusqu'à l'obtention d'une solution claire. Puis on dépose 3 ml de la solution ainsi obtenue sur une plaque en laiton polie (10x10 cm2) qui est ensuite passée à l'étuve à 190°C durant 15 min. On obtient ainsi un film transparent de Polymère PI dont l'analyse DSC (second passage, de -80°C à 200°C ; 10°C/min) a révélé une Tg d'environ 115°C. On peut noter qu'une réaction de polymérisation similaire, mais conduite dans un mélange solvant l-méthoxypropanol-2-acetate / sulfolane (3: 1), a conduit à une Tg d'environ 130°C. 280.0 mg of Monomer Al, 334.6 mg of Monomer A2 ("Grilbond" IL-6) and 8 ml of NMP solvent are placed in a glass vial. The suspension is heated (under a stream of hot air) to 120 ° C until a clear solution is obtained. Then 3 ml of the solution thus obtained is deposited on a polished brass plate (10 × 10 cm 2 ) which is then passed to the oven at 190 ° C. for 15 minutes. A transparent film of Polymer PI is thus obtained, the analysis of which DSC (second pass, -80 ° C to 200 ° C, 10 ° C / min) revealed a Tg of about 115 ° C. It may be noted that a similar polymerization reaction, but conducted in a solvent mixture 1-methoxypropanol-2-acetate / sulfolane (3: 1), resulted in a Tg of about 130 ° C.
5.3. Essai 3 - Test d'adhésion du Polymère 1 dans un composite métal / caoutchouc 5.3. Test 3 - Polymer 1 Adhesion Test in a Metal / Rubber Composite
Un film fin du Polymère PI ainsi obtenu a été déposé (à température ambiante) de manière uniforme à la surface d'une plaque de laiton. Puis on a recouvert le tout d'une couche de colle textile conventionnelle du type « RFL » (résorcinol-formaldéhyde-latex). Après un préséchage de 5 min à 100°C, l'ensemble a été ensuite traité à l'étuve à 190°C pendant 10 min. A thin film of the thus obtained Polymer PI was deposited (at room temperature) uniformly on the surface of a brass plate. Then we covered the whole with a layer of conventional textile glue type "RFL" (resorcinol-formaldehyde-latex). After pre-drying for 5 min at 100 ° C., the whole was then treated in an oven at 190 ° C. for 10 min.
La plaque en laiton ainsi revêtue du film de Polymère PI et encollée RFL, a été ensuite disposée dans une matrice de composition (à l'état cru, non vulcanisé) de caoutchouc conventionnelle pour armature de ceinture de pneu tourisme, à base de caoutchouc naturel, de noir de carbone et silice à titre de charge, et d'un système de vulcanisation (soufre et accélérateur sulfénamide) ; cette composition étant dépourvue de sel de cobalt. The brass plate thus coated with the Polymer film PI and glued with RFL, was then placed in a composition matrix (raw, unvulcanized) of conventional rubber for touring tire belt reinforcement, based on natural rubber. , carbon black and silica as a filler, and a vulcanization system (sulfur and sulfenamide accelerator); this composition being free of cobalt salt.
Puis l'éprouvette de composite métal / caoutchouc ainsi préparée a été placée sous presse et le tout cuit (vulcanisé) à 165°C pendant 30 min sous une pression de 20 bar. Après vulcanisation du caoutchouc, on a obtenu un excellent collage entre la matrice de caoutchouc et la plaque de métal malgré l'absence de sel de cobalt dans la matrice de caoutchouc : lors de tests de pelage conduits à la fois à température ambiante (23°C) et à haute température (100°C), on a constaté en effet que la rupture se produisait systématiquement dans la matrice de caoutchouc elle-même et non à Γ interphase entre métal et caoutchouc. Then the metal / rubber composite specimen thus prepared was placed in a press and baked (vulcanized) at 165 ° C for 30 min at a pressure of 20 bar. After vulcanization of the rubber, excellent bonding was obtained between the rubber matrix and the metal plate despite the absence of cobalt salt in the rubber matrix: in peel tests conducted at both room temperature (23 ° C.). C) and at high temperature (100 ° C.), it has indeed been found that the rupture occurs systematically in the rubber matrix itself and not in the interphase between metal and rubber.
En conclusion, les composés polyols aromatiques soufrés de l'invention permettent de synthétiser des polyuréthanes qui se caractérisent par une température de transition vitreuse élevée, une haute stabilité thermique et chimique, et une excellente adhésion au verre ou au métal. In conclusion, the aromatic sulfur polyol compounds of the invention make it possible to synthesize polyurethanes which are characterized by a high glass transition temperature, a high thermal and chemical stability, and an excellent adhesion to glass or metal.
Grâce à l'invention, ces polyuréthanes, utilisés comme primaire d'adhésion sur métal dans des composites métal / caoutchouc, permettent très avantageusement de coller ensuite le métal aux matrices de caoutchouc en utilisant par exemple de simples colles textiles telles que des colles « RFL » (résorcinol-formaldéhyde-latex) ou autres compositions adhésives équivalentes, ou encore directement (c'est-à-dire sans emploi de telles colles) à ces matrices de caoutchouc lorsque ces dernières contiennent par exemple des élastomères insaturés fonctionnalisés appropriés tels que des élastomères époxydés. Thanks to the invention, these polyurethanes, used as adhesion primer on metal in metal / rubber composites, very advantageously allow then to stick the metal to the rubber matrices using for example simple textile glues such as "RFL" glues Resorcinol-formaldehyde-latex) or other equivalent adhesive compositions, or directly (i.e., without use of such glues) to these rubber matrices where the latter contain, for example, suitable functionalized unsaturated elastomers such as epoxidized elastomers.
Ainsi peuvent être notamment supprimés les sels de cobalt (ou autres sels métalliques) dans les compositions de caoutchouc destinées à être reliées à des renforts métalliques laitonnés. Thus, cobalt salts (or other metal salts) may in particular be omitted in rubber compositions intended to be connected to brass-coated metal reinforcements.
Claims
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| BR112017005753-0A BR112017005753B1 (en) | 2014-09-30 | 2014-09-30 | Sulfurized aromatic polyol compound |
| KR1020177008285A KR102222055B1 (en) | 2014-09-30 | 2014-09-30 | Sulphur-containing aromatic polyol compound |
| PCT/FR2014/052476 WO2016051028A1 (en) | 2014-09-30 | 2014-09-30 | Sulphur-containing aromatic polyol compound |
| CA2960935A CA2960935C (en) | 2014-09-30 | 2014-09-30 | Sulphur-containing aromatic polyol compound |
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- 2014-09-30 BR BR112017005753-0A patent/BR112017005753B1/en active IP Right Grant
- 2014-09-30 WO PCT/FR2014/052476 patent/WO2016051028A1/en not_active Ceased
- 2014-09-30 KR KR1020177008285A patent/KR102222055B1/en active Active
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| CA2960935C (en) | 2022-05-17 |
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| BR112017005753B1 (en) | 2022-01-25 |
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