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WO2015131438A1 - Device for online modification of thermal-state smelting slag - Google Patents

Device for online modification of thermal-state smelting slag Download PDF

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Publication number
WO2015131438A1
WO2015131438A1 PCT/CN2014/076533 CN2014076533W WO2015131438A1 WO 2015131438 A1 WO2015131438 A1 WO 2015131438A1 CN 2014076533 W CN2014076533 W CN 2014076533W WO 2015131438 A1 WO2015131438 A1 WO 2015131438A1
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WO
WIPO (PCT)
Prior art keywords
slag
hole
chamber
furnace
reforming
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2014/076533
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French (fr)
Chinese (zh)
Inventor
苍大强
李宇
代文彬
赵贵州
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University of Science and Technology Beijing USTB
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University of Science and Technology Beijing USTB
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Publication of WO2015131438A1 publication Critical patent/WO2015131438A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B3/00General features in the manufacture of pig-iron
    • C21B3/04Recovery of by-products, e.g. slag
    • C21B3/06Treatment of liquid slag
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies

Definitions

  • the invention relates to the field of sensible heat utilization of metallurgical high-temperature slag and efficient utilization of resources, and provides a thermal slag online upgrading device. Background technique
  • metallurgical industry such as steel
  • hundreds of millions of tons of liquid metallurgical slag are required to be discharged every year, such as blast furnace slag, steel slag, nickel iron slag, and stainless steel slag.
  • These metallurgical slags contain not only many useful inorganic components, such as CaO, SiO 2 , A1 2 O 3 , MgO, but also residual metal elements such as Fe, Mn, Cr, M, etc. which can be re-extracted and recovered.
  • the slag discharge temperature is 1200 ⁇ 1650°C
  • the thermal enthalpy value is 1.6 ⁇ 1.7 GJ/t
  • the heat value of ton slag is equivalent to 50 ⁇ 60kg standard coal, which has high waste heat resources.
  • the discharged liquid slag mainly passes through: 1) directly pouring into a slag container or a slag container such as a slag pot or a slag pot, and then solidifying the slag by natural cooling or a small amount of water to cool down, such as Steelmaking slag, refining slag, nickel iron slag, etc.; 2) Directly pouring into the pool or quenching and quenching, such as blast furnace slag; 3) being impact quenched by high-speed jet airflow to form granulated solid residue, part of hot flue gas can be Recover heat transfer.
  • the discharged slag is cooled and solidified, it is partially used in low value-added fields such as road paving, concrete coarse aggregate, slag cement, etc., and the rest is disposed of, causing groundwater pollution, dust pollution, and occupation of land resources.
  • the residual metal elements in the solid residue have not been recovered by secondary extraction, which reduces the economic benefits of secondary resource utilization.
  • it is necessary to carry out corresponding processing and processing processes such as drying, crushing, sieving, ball milling, magnetic separation, etc., resulting in long processing process, serious equipment wear, high operating energy consumption, unstable slag product composition. And so on.
  • slag requires secondary melting to achieve a desired chemical composition, which increases energy consumption and manufacturing costs.
  • the main method is: The slag is directly contacted with water or gas to transfer heat to the medium, and the medium passes through the waste heat boiler to transfer heat and convert it into superheated saturated steam for power generation. Or heating Wait. Although the residual heat of the slag is recycled, the equipment occupies a large area, the heat transfer conversion process is long, and the thermal efficiency is low, which belongs to the physical method waste heat recovery. Moreover, the chemical composition of the solid slag after cooling is unchanged, and subsequent processing is difficult.
  • the main problem in the upgrading process is how to mix a large amount of modifier and liquid slag evenly and achieve heat-increasing heat. This requires a device to realize the two processes of stirring and replenishing, and the related slag is modified or recovered.
  • the patents CN1148409A, CN101713008A, CN101643371 A
  • most of the specific equipment, and the modification of the residual slag are not mentioned.
  • the visible patent "a method and a device for smelting reduction of nickel slag iron” (CN101713008A) realizes the purpose of reducing and recovering residual metal iron element and residual slag resource in cement metallurgical waste nickel slag for cement production.
  • this method uses electric energy heating, and the smelting cost is relatively high.
  • the main purpose of reducing the iron content in the slag is that the remaining slag is not further processed and modified, and the application range of the residual slag is limited.
  • the content of residual iron in the nickel slag raw material is high (40%), reaching the level of medium and low grade iron ore. This method is not easy to be applied to waste slag resources with low iron content.
  • Patented "double molten pool reduction nickel slag oxy-coal gun injection furnace" (CN201382694Y), using the coal injection gun and slagging agent to reduce, replenish and slag the nickel slag, the reduced molten iron can be used for atmospheric corrosion resistant steel Production, but the method is difficult to control, and the pollution is large, which is difficult to apply in industry.
  • the main purpose of the method is to reduce the valence of the final residue based on the reduction of valuable metals in the recovered slag. quality.
  • Patent "a method for comprehensively utilizing high-temperature nickel to smelt molten slag” (CN101020968A) proposes a comprehensive utilization method for recovering residual valuable metals and utilizing residual slag resources for nickel smelting slag, but no specific feasible equipment is proposed.
  • Patent "a liquid steel slag treatment process and device” (CN101691620A) uses gas as a medium to recover waste heat from steel slag to achieve granulation of steel slag, but does not achieve slag upgrading, and relies on physical methods to recover waste heat, and the rest of heat recovery efficiency It is also low and difficult to achieve in industry.
  • a hot slag on-line upgrading device is a reforming reactor for processing high-temperature hot slag discharged in industrial production on-line, which can solve the process of mixing slag and modifier It has two major problems of heat and stirring, and is easy to operate and control, that is, slag suitable for continuous discharge, and also suitable for intermittent discharge of slag.
  • the idea of the present invention is to combine the advantages of cyclone heating and glass melting furnace to produce a hot slag online upgrading device which is a combination of a cyclone heating section and a molten reforming section.
  • the hot slag online upgrading device that is, the reforming furnace, comprises: a top plug 1, a modified furnace body 2, a primary air outlet 3, a secondary air outlet 4, a tertiary air outlet 5, a cyclone furnace 6, Stirring paddle 7, partition wall 8, slope bottom 9, slag discharge hole 10, molten iron discharge hole 11, slag separation wall 12, flue 13, handle 14, relief hole 15, combustion observation hole 16, ignition Mouth 17, modified chamber observation hole 18, heat-reinforcing burner 19, slag chamber observation hole 20, liquid flow hole 21, feed hole 22, sampling hole 23, reforming chamber 24, slag iron separation chamber 25, slag discharge chamber 26. Cyclone body 27.
  • the outside of the reformer furnace body is made of welded steel structure, and the interior is made of refractory material.
  • the reforming furnace consists of a cyclone heating section and a molten reforming section. Unlike other patents, the device solves the heat-repairing problem of the reforming process in the cyclone heating section, and realizes the addition, heat-reduction and melting of the modifier, which controls the heating temperature and the amount of the modifier. It has significant advantages in terms of intermittent slagging for start-stop operation.
  • the molten modified section solves the problem of even mixing, realizes the uniform mixing of the modifier and the slag, and further heats up under the action of the flue gas.
  • the heat preservation and mixing of the glass melting furnace is utilized.
  • the uniform characteristics make the high-temperature liquid natural flow process mix and clarify, overcome the disadvantages of large slag disturbance, more impurities, foaming and low thermal efficiency in the traditional blowing heating process, so that the slag mixing process is more efficient.
  • the slag-iron separation process of reducing slag is more thorough, the quality of the reformed slag is significantly improved, and the control of the reforming process is more effective.
  • the cyclone heating section is composed of a top plug 1, a combustion observation hole 16, a pressure relief hole 15, a primary air outlet 3, a secondary air outlet 4, a tertiary air outlet 5, a cyclone furnace body 27, and a cyclone furnace 6.
  • three pairs of centrally symmetrical air outlets are arranged, which are respectively a primary air outlet 3, a secondary air outlet 4, and a tertiary air outlet 5, and an inverted cone-shaped top plug 1 is arranged on the top of the heating section.
  • the ignition plug 17 and the pressure relief hole 15 are symmetrically distributed on both sides of the top plug 1, and the combustion observation hole 16 is disposed at the center of the top portion of the heating section.
  • the cyclone body 27 is designed as a four-stage movable split, and the height of the cyclone body 27 and the number of tuy insomnia can be adjusted according to actual use requirements.
  • the molten reforming section is composed of a reforming chamber 24, a slag iron separating chamber 25, a slag discharging chamber 26, a slope bottom 9, a partition wall 8, a slag separation wall 12, a liquid flow hole 21, a molten iron discharge hole 11, and a slag discharge.
  • the hole 10 the charging hole 22, the sampling hole 23, the flue 13, the stirring paddle 7, the reheating burner 19, the reforming chamber observation hole 18, and the slag discharge chamber observation hole 20 are formed.
  • a partition wall 8 is disposed between the modification chamber 24 and the slag separation chamber 25, the top of which is higher than the design slag surface 28, and the furnace The top is kept at a distance of 20 ⁇ 50mm.
  • the smallest area longitudinal section of the partition wall 8 is approximately conical, the top is rounded, and a liquid flow hole 21 is opened in the lower part of the partition wall 8.
  • the upper half of the liquid flow hole 21 is semicircular, and the lower half is rectangular; the partition wall 8
  • the refractory material is cast, and the position in the furnace can be moved back and forth as needed to adjust the relative sizes of the reforming chamber 24 and the slag separation chamber 25.
  • a slag separation wall 12 is disposed between the slag separation chamber 25 and the slag discharge chamber 26, the longitudinal section of which is a rounded rectangle at the top, and the top height is 20 to 30 mm lower than the design slag surface 28.
  • a circular iron liquid discharge hole 11 having a diameter of 10 to 30 mm is opened in the slag iron separation chamber 25 - the side wall and near the bottom of the slag separation wall 12.
  • a circular slag discharge hole 10 having a diameter of 15 to 40 mm is opened at the side wall of the end of the reforming furnace, and the central axis of the slag discharge hole 10 is at an angle of 3° with the horizontal plane.
  • a circular sampling hole 23 having a diameter of 50 to 150 mm is opened at the top of the slag separation chamber 25, and the central axis of the sampling hole 23 is perpendicular to the horizontal plane.
  • a circular feeding hole 22 having a cross-sectional diameter of 50 to 120 mm is opened, and the center axis of the feeding hole 22 is at an angle of 30 to 70° with the horizontal plane, and extends to the reforming chamber 24.
  • a stirring paddle 7 extending to the reforming chamber 24 is inserted, and the stirring paddle 7 is made of a combination of heat-resistant steel and refractory material, and the center rod portion of the stirring paddle 7 is maintained at 40 to 70° with the horizontal plane.
  • the angle can be extended or shortened according to the operation requirements, and the working length of the stirring paddle 7 in the furnace can be removed from the reforming furnace.
  • the bottom surface of the molten modified stage molten pool is inclined by ⁇ 7°, and the center of the bottom surface is higher than the bottom of the bottom of the pool.
  • the flue 13 is located at the top end of the tail of the furnace body, and the inner layer is covered with refractory material.
  • a heat-reinforcing burner 19 which is extended to the slag discharge chamber 26 in the furnace and which can eject a flame is inserted.
  • the heat-reinforcing burner 19 can not only increase the heat of the modified slag, but also improve the fluidity of the slag liquid, and can also burn off the residual combustible gas in the flue gas, such as carbon monoxide, methane, hydrocarbons, hydrogen, etc., to increase fuel utilization efficiency. , reduce air pollution.
  • the heat-reinforcing burner 19 and the ignition burner 17 can use natural gas, liquefied petroleum gas, and gas as fuel.
  • the on-line upgrading process of hot slag is as follows: First, the modifier, pulverized coal and air are blown from the primary air outlet 3 into the cyclone furnace 6 and spirally moved downward along the wall surface of the cyclone furnace 6 while the pulverized coal is burned and changed. The granule is melted into a modifier melt under the action of intense combustion of the pulverized coal, and falls into the slag surface in the reforming chamber 24. After the amount of the modifier to be melted reaches a certain amount, the top plug 1 of the reforming furnace is taken out, and the hot slag to be modified is poured into the reforming chamber 24 in the furnace through the plug hole, in the slag.
  • the slag and the modifier are initially stirred. Wherein, part of the combustion air is used as the carrier gas, and the modifier and the pulverized coal are blown into the cyclone furnace 6 through the primary air outlet 3, and the other remaining combustion air is blown into the furnace from the secondary air outlet 4 and the tertiary air outlet 5 in different proportions. Coal powder.
  • the slag after reforming and reduction in the reforming chamber 24 flows from the liquid flow hole 21 to the slag separation chamber 25, and after the metal molten iron in the slag is accumulated and settled for a certain period of time, the molten metal is discharged from the slag separation chamber 25
  • the molten iron discharge hole 11 is discharged and sent to the steelmaking smelting, and the remaining slag flows into the slag discharge chamber 26 through the top of the slag separation wall 12, to be drained
  • the slag liquid is discharged from the slag discharge hole 10 after being accumulated for a certain period of time.
  • the reducing agent is added to the mixed modified slag through the feeding hole 22, and under the action of the stirring paddle 7, the reducing agent gradually reduces the iron oxide in the slag to the metallic iron.
  • the liquid and the stirring action also promote the mutual fusion, homogenization and clarification process of the modifier slag liquid and the slag, and the aggregation and sedimentation process of the molten iron in the slag.
  • the fluidity of the modified slag liquid outside the furnace is observed, and the temperature of the slag liquid is measured by a temperature measuring instrument. If the fluidity of the slag liquid is not good and the temperature is low, the slag in the slag discharge chamber 26 is utilized by the heat-reinforcing burner 19 Spitfire on the surface to add heat.
  • the supply hole 22 and the sampling hole 23 in the molten heating section are blocked by a cylindrical plug when not in use to prevent hot smoke from being emitted, and the molten iron discharge hole 11 and the slag discharge hole 10 are used in an amorphous type when not in use.
  • the refractory cement is blocked, and the refractory material can block the pores by self-sintering to prevent the self-discharge of the molten iron and the slag.
  • the invention has the advantages that: the on-line upgrading of the high-temperature hot slag can not only directly convert the high-quality waste heat resources in the slag into chemical binding energy, improve the utilization efficiency of the waste heat, but also reduce the conventional processing technology of the solid waste residue, and reduce The space occupied by the waste treatment equipment and the degree of equipment wear.
  • the modified slag discharged from the reforming furnace can be made into different materials as needed, such as glass, ceramics, glass ceramics, active mixed materials, active admixtures, slag wool, artificial marble, artificial cast stone, artificial granite. Wait. For some slags with high residual iron content, metal iron liquid or iron alloy can be recovered, and the applicable raw materials range is wide.
  • Figure 1 is a front elevational view of the apparatus of the present invention
  • Figure 2 is a cross-sectional view taken along line A-A of Figure 1;
  • Figure 3 is a cross-sectional view taken along line B-B of Figure 1;
  • Figure 4 is a cross-sectional view taken along line C-C of Figure 1.
  • the reference numerals in the drawings indicate: 1, top plug, 2, modified furnace body, 3, primary air outlet, 4, secondary air outlet, 5, tertiary air outlet, 6, cyclone furnace, 7, stirring paddle, 8, partition wall, 9 , slope bottom, 10, slag discharge hole, 11, molten iron discharge hole, 12, slag iron separation wall, 13, flue, 14, handle, 15, pressure relief hole, 16, combustion observation hole, 17, point Fire burner, 18, slag mixing observation hole, 19, supplementary heat burner, 20, slag observation hole, 21, liquid flow hole, 22, feeding hole, 23, sampling hole, 24, modification room, 25, slag Iron separation chamber, 26, slag discharge chamber, 27, cyclone furnace body, 28, design slag surface. detailed description
  • Pulverized coal ball milled through a 100 mesh standard sieve, particle size ⁇ 0.15 mm, ash content 14.08%.
  • Liquefied petroleum gas and air are introduced into the ignition burner 17 and the supplementary heat burner 19 to ignite the gas mixture, and the heat generated by the combustion gradually preheats the internal space of the reforming furnace and the refractory material.
  • the rotary air feeder and the blast blowing pipe are used to spray from the primary air outlet 3 into the furnace. Blow the coal powder and turn off the heat-reducing burner 19.
  • the pulverized coal injected into the furnace is ignited, and the temperature in each zone of the reforming furnace is further increased.
  • Control the pulverized coal injection volume to 50 ⁇ 70 kg/h, and the primary air blast volume is 380 ⁇ 440 m 3 /h.
  • the temperature of the primary tuyere 3 can be stabilized at 1000 ⁇ 1100°.
  • the temperature of the third air outlet can be stabilized at 1450 ⁇ 1550 °C
  • the temperature of the modification chamber 24 can be stabilized at 1460 ⁇ 1520 °C
  • the temperature near the sampling port 23 in the middle of the furnace body can reach 1270 ⁇ 1320 °C.
  • the temperature in the molten pool area of the furnace can reach the lowest temperature line of 1350 ° C for melting the modified slag.
  • High temperature slag blast furnace slag, temperature 1500 ° C; pulverized coal, ball milled through 100 mesh standard sieve, particle size ⁇ 0.15 mm, ash content 14.08%. Modifier, not ball milled, particle size ⁇ 1 mm.
  • Liquefied petroleum gas and air are introduced into the ignition burner 17 and the supplementary heat burner 19 to ignite the gas mixture, and the heat generated by the combustion gradually preheats the internal space of the reforming furnace and the refractory material.
  • the rotary air feeder and the blast blowing pipe are used to spray from the primary air outlet 3 into the furnace. Blow the coal powder and turn off the heat-reducing burner 19. Under the action of the ignition burner 17, the pulverized coal injected into the furnace is ignited, and the temperature in each zone of the reforming furnace is further increased.
  • the injection of pulverized coal into the furnace is stopped.
  • the top plug 1 is removed, and the molten high-temperature slag is introduced into the reforming furnace from the top feeding port by a pouring device.
  • the speed of the feeder adjust the mixture of pulverized coal and modifier in the furnace.
  • the amount of the mixture is 80 ⁇ 120 kg/h, and the air volume is adjusted to 400 ⁇ 600 m 3 /h.
  • the temperature of the third wind section can be maintained at 1500 ⁇ 1550 °C, and the temperature of the reforming chamber 24 can be maintained at 1450 ⁇ 1500 °C.
  • the temperature of the slag surface in the molten pool of the modified chamber 24 was measured to be 1471 ° C, and the slag was melted and uniformly mixed.
  • the liquid residue in the molten pool of the modification chamber 24 was sampled, and after cooling and grinding, the mass ratio of calcium oxide to silicon dioxide in the component was 1.05 using a fluorescence analyzer to meet the design requirements.
  • the slag is directly discharged from the molten iron discharge hole 11 or the slag discharge hole 10.
  • High temperature slag steel slag, temperature 1600 ° C; pulverized coal, ball milled through 100 mesh standard sieve, particle size ⁇ 0.15 mm, ash content 14.08%. Modifier, not ball milled, particle size ⁇ 1 mm.
  • Liquefied petroleum gas and air are introduced into the ignition burner 17 and the supplementary heat burner 19 to ignite the gas mixture, and the heat generated by the combustion gradually preheats the internal space of the reforming furnace and the refractory material.
  • the temperature in the reforming chamber 24 gradually rises to 400 ⁇ 470 °C, and then the rotary air feeder and the blast blowing pipe are used, and the primary air outlet 3 is directed into the furnace. Blow the pulverized coal and turn off the heat-reducing burner 19. Under the action of the ignition burner 17, the pulverized coal injected into the furnace is ignited, and the temperature in each zone of the reforming furnace is further increased.
  • the injection of pulverized coal into the furnace is stopped.
  • the top plug 1 is removed, and the molten high-temperature slag is introduced into the reforming furnace from the top feeding port by a pouring device.
  • the speed of the feeder adjust the mixture of pulverized coal and modifier in the furnace.
  • the amount of the mixture is 50 ⁇ 100 kg/h, and the air volume is adjusted to 220 ⁇ 500 m 3 /h.
  • the temperature of the third wind section can be maintained at 1550 ⁇ 1650 °C, and the temperature of the reforming chamber 24 can be maintained at 1470 ⁇ 1550 °C.
  • the reducing agent pulverized coal is supplied from the furnace body supply port 22, and the slag in the pool is stirred by the stirring paddle 7.
  • the temperature of the slag surface in the molten pool of the modified chamber 24 is measured to be 1530 ° C by using an infrared high temperature thermometer, and the slag has been melted and uniformly mixed.
  • the mass ratio of calcium oxide to silicon dioxide in the component is 1.33, and the iron oxide content is less than 1% to achieve the required design composition.
  • the molten metal is discharged from the molten iron discharge hole 11, and the molten slag is directly discharged from the molten slag discharge hole 10.

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  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
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Abstract

Provided is a device for online modification of a thermal-state smelting slag, comprising: a top plug (1), a modification furnace body (2), a first air opening (3), a second air opening (4), a third air opening (5), a cyclone hearth (6), a stirring paddle (7), a separation wall (8), a slope pool bottom (9), a smelting slag discharge hole (10), an iron liquid discharge hole (11), an iron slag separating wall (12), a flue (13), a handle (14), a pressure relief hole (15), a burning observation hole (16), an ignition burner (17), an observation hole (18) for a modification chamber, a heat compensation burner (19), an observation hole (20) for a slag discharge chamber, a liquid flow hole (21), a feeding hole (22), a sampling hole (23), a modification chamber (24), a slag and iron separating chamber (25), a slag discharge chamber (26), and a cyclone furnace body (27). The device is easily operated and has a low operation cost.

Description

一种热态熔渣在线改质装置 技术领域  Thermal slag online upgrading device

本发明涉及冶金高温熔渣显热利用和资源高效综合利用领域, 提供了一种热态熔渣在线 改质装置。 背景技术  The invention relates to the field of sensible heat utilization of metallurgical high-temperature slag and efficient utilization of resources, and provides a thermal slag online upgrading device. Background technique

在钢铁等冶金行业中, 每年都有上亿吨的液态冶金渣需要排放, 如高炉渣、 钢渣、 镍铁 渣、 不锈钢渣等。 这些冶金熔渣中不仅含有许多有用无机组分, 如 CaO、 Si02、 A1203、 MgO 等,还含有可再提取回收的残存金属元素,如 Fe、Mn、Cr、M等。熔渣排出温度在 1200~1650°C, 热焓值在 1.6~1.7 GJ/t,吨渣热值相当于 50~60kg标准煤, 具有很高的余热资源。随着近些年冶 金行业生产产能过大, 主体产业经济效益低迷, 以及中国大部分地区出现长时间雾霾等污染 天气, 致使冶金、 水泥等行业面临淘汰落后产能、 节能减排、 环境污染治理等责任和压力。 通过综合利用冶金等行业生产过程中产生的高温废弃熔渣、 废渣余热以及其它固体废弃物等 资源, 既能达到改变企业产品生产结构, 减少能源消耗, 降低生产成本, 又能消化工业及社 会上产生的大宗固体废弃物, 变废为宝, 从而减少和治理环境污染, 实现可持续绿色经济发 展。 In the metallurgical industry such as steel, hundreds of millions of tons of liquid metallurgical slag are required to be discharged every year, such as blast furnace slag, steel slag, nickel iron slag, and stainless steel slag. These metallurgical slags contain not only many useful inorganic components, such as CaO, SiO 2 , A1 2 O 3 , MgO, but also residual metal elements such as Fe, Mn, Cr, M, etc. which can be re-extracted and recovered. The slag discharge temperature is 1200~1650°C, the thermal enthalpy value is 1.6~1.7 GJ/t, and the heat value of ton slag is equivalent to 50~60kg standard coal, which has high waste heat resources. With the excessive production capacity of the metallurgical industry in recent years, the economic benefits of the main industry are sluggish, and the long-term smog and other polluted weather in most parts of China, the metallurgical and cement industries are facing the elimination of backward production capacity, energy conservation and emission reduction, and environmental pollution control. Responsibility and pressure. By comprehensively utilizing high-temperature waste slag, waste slag waste heat and other solid wastes generated in the production process of metallurgical and other industries, it can not only change the production structure of enterprise products, reduce energy consumption, reduce production costs, but also digest industrial and social The large amount of solid waste generated will turn waste into treasure, thereby reducing and controlling environmental pollution and achieving sustainable green economy development.

目前, 在钢铁等冶金企业中, 排出的液态熔渣主要通过: 1 )直接倒入渣罐、 渣盆等盛渣 容器或场地内, 然后通过自然降温或者打少量水强制降温固化熔渣, 如炼钢渣、 精炼渣、 镍 铁渣等; 2) 直接倒入水池或冲水淬冷, 如高炉渣等; 3 ) 被高速喷射气流冲击淬冷, 形成粒 化固渣, 部分热烟气可回收换热。 虽然工业化处理熔渣方法多种多样, 但主要是自然空冷或 水冷, 新水消耗量大, 粉尘污染严重, 余热未回收利用。  At present, in metallurgical enterprises such as steel, the discharged liquid slag mainly passes through: 1) directly pouring into a slag container or a slag container such as a slag pot or a slag pot, and then solidifying the slag by natural cooling or a small amount of water to cool down, such as Steelmaking slag, refining slag, nickel iron slag, etc.; 2) Directly pouring into the pool or quenching and quenching, such as blast furnace slag; 3) being impact quenched by high-speed jet airflow to form granulated solid residue, part of hot flue gas can be Recover heat transfer. Although there are various methods for industrially processing slag, it is mainly natural air-cooling or water-cooling. The consumption of new water is large, dust pollution is serious, and waste heat is not recycled.

此外, 排出的熔渣冷却固化后, 部分应用于铺设道路、 混凝土粗细骨料、 矿渣水泥等低 附加值领域中, 其余则废弃堆置, 造成地下水污染、 粉尘污染、 占用土地资源等。 固渣中残 余金属元素也未经过二次提取回收, 降低了二次资源利用的经济收益。 而且固渣在使用前, 需要进行相应的处理加工工艺, 如烘干、 破碎、 筛分、 球磨、 磁选等, 造成处理工艺流程长、 设备磨损严重、 运行能耗高、 渣产品成分不稳定等缺点。 甚至在一些应用领域中, 如玻璃行 业, 固渣还需要经过二次熔化以获得符合要求的化学组成, 从而增加了能源消耗和制造成本。  In addition, after the discharged slag is cooled and solidified, it is partially used in low value-added fields such as road paving, concrete coarse aggregate, slag cement, etc., and the rest is disposed of, causing groundwater pollution, dust pollution, and occupation of land resources. The residual metal elements in the solid residue have not been recovered by secondary extraction, which reduces the economic benefits of secondary resource utilization. Moreover, before the solid residue is used, it is necessary to carry out corresponding processing and processing processes, such as drying, crushing, sieving, ball milling, magnetic separation, etc., resulting in long processing process, serious equipment wear, high operating energy consumption, unstable slag product composition. And so on. Even in some applications, such as the glass industry, slag requires secondary melting to achieve a desired chemical composition, which increases energy consumption and manufacturing costs.

在一些熔渣余热回收的研究中, 主要方法是: 熔渣经过直接接触水或气体等介质, 将热 量传递给介质, 介质再通过余热锅炉, 把热量传递并转化为过热饱和蒸汽, 用以发电或取暖 等。 虽然熔渣余热经过一定的回收利用, 但设备占地大, 热传递转化流程长, 热效率低, 属 物理法余热回收。 而且冷却后的固体渣化学组成不变, 后续处理加工困难。 In some research on slag waste heat recovery, the main method is: The slag is directly contacted with water or gas to transfer heat to the medium, and the medium passes through the waste heat boiler to transfer heat and convert it into superheated saturated steam for power generation. Or heating Wait. Although the residual heat of the slag is recycled, the equipment occupies a large area, the heat transfer conversion process is long, and the thermal efficiency is low, which belongs to the physical method waste heat recovery. Moreover, the chemical composition of the solid slag after cooling is unchanged, and subsequent processing is difficult.

在高温熔渣处理应用上, 目前鲜有一种成熟的处理方法得到普遍推广,这主要是因为: 1 ) 渣材料和渣余热的回收处理不能得到有效的协调; 2) 设备工艺投入大, 占地大; 3 ) 技术研 究成果不能同实际现场生产条件相衔接; 4) 技术涉及领域多, 管理面广; 5 ) 综合工艺技术 开发难度大, 企业重视度低等。 因此, 研发一种能够同时满足以上条件的熔渣工艺技术, 是 当前高能耗产业所急迫解决的问题之一。  In the application of high-temperature slag treatment, there is currently a mature treatment method that has been widely promoted. This is mainly because: 1) The recovery of slag material and slag waste heat cannot be effectively coordinated; 2) equipment investment is large, occupying land 3) The technical research results cannot be linked with the actual on-site production conditions; 4) The technology involves many fields and the management is wide; 5) The comprehensive process technology development is difficult, and the enterprise has low importance. Therefore, the development of a slag process technology that can satisfy the above conditions at the same time is one of the problems urgently solved by the current high energy consumption industry.

将生产排出的熔渣直接进行高温化学熔态改质是一条具有前景的技术路线, 通过在熔渣 内直接加入改质剂, 并利用熔渣高温热量, 在一定措施下是熔渣和改质剂混合均匀, 从而直 接制造出可以使用的改质渣产品; 同时渣中残余金属元素, 如铁、 锰等, 经过还原成金属液 后聚集沉淀, 作为附加产品外售。 而目前在国内外, 尚缺乏该技术研究的相关资料。  It is a promising technical route to directly carry out the high-temperature chemical melting modification of the discharged slag. By directly adding the modifier in the slag and using the high temperature heat of the slag, it is slag and modified under certain measures. The agent is uniformly mixed to directly produce a modified slag product which can be used; at the same time, residual metal elements such as iron and manganese in the slag are precipitated and precipitated after being reduced to a metal liquid, and are sold as an additional product. At present, at home and abroad, there is still a lack of relevant information on this technology research.

改质过程的主要问题是如何将大量的改质剂与液态熔渣混合均匀并实现补热升温, 这需 要一个装置来实现该搅拌和补热两个过程, 而相关熔渣改质或回收铁的专利 (CN1148409A, CN101713008A, CN101643371 A) 中, 大多没有谈及具体设备, 以及余渣的改质处理等。 目 前, 可见到的专利 "一种熔融还原镍渣提铁的方法及装置"(CN101713008A), 实现了在冶金 废弃镍渣中还原回收残余金属铁元素和剩余固渣资源用于水泥生产的目的, 但该方法使用电 能加热, 冶炼成本相对较高。 以还原渣中铁元素为主要目的, 剩余熔渣未进一步处理改质, 余渣应用范围受限。 镍渣原料中残铁含量较高 (40%), 达到中低品位铁矿石水平, 该方法不 易应用于铁含量低的废渣资源。 专利 "双熔池还原镍渣氧煤枪喷吹炉"(CN201382694Y), 利 用喷煤枪和造渣剂对镍渣进行还原、补热和造渣, 还原的铁水可用于耐大气腐蚀钢种的生产, 但该方法操作控制困难、 喷吹污染大, 工业上难以应用; 同时, 该方法主要目的是基于还原 回收渣中有价金属, 对最终余渣的均匀性考虑不够, 未能保证熔渣质量。 专利 "一种综合利 用高温镍冶炼熔融渣的方法"(CN101020968A) 针对镍冶炼熔渣, 提出了一种回收残余有价 金属和利用剩余熔渣资源的综合利用方法, 但没有提出具体可行的设备装置。 专利 "一种液 态钢渣处理工艺及装置"(CN101691620A) 利用气体作为介质, 回收钢渣中的余热, 实现钢 渣的粒化, 但没有实现熔渣改质, 而且依靠物理方法回收余热, 其余热回收效率也较低, 工 业上难以实现。  The main problem in the upgrading process is how to mix a large amount of modifier and liquid slag evenly and achieve heat-increasing heat. This requires a device to realize the two processes of stirring and replenishing, and the related slag is modified or recovered. In the patents (CN1148409A, CN101713008A, CN101643371 A), most of the specific equipment, and the modification of the residual slag are not mentioned. At present, the visible patent "a method and a device for smelting reduction of nickel slag iron" (CN101713008A) realizes the purpose of reducing and recovering residual metal iron element and residual slag resource in cement metallurgical waste nickel slag for cement production. However, this method uses electric energy heating, and the smelting cost is relatively high. The main purpose of reducing the iron content in the slag is that the remaining slag is not further processed and modified, and the application range of the residual slag is limited. The content of residual iron in the nickel slag raw material is high (40%), reaching the level of medium and low grade iron ore. This method is not easy to be applied to waste slag resources with low iron content. Patented "double molten pool reduction nickel slag oxy-coal gun injection furnace" (CN201382694Y), using the coal injection gun and slagging agent to reduce, replenish and slag the nickel slag, the reduced molten iron can be used for atmospheric corrosion resistant steel Production, but the method is difficult to control, and the pollution is large, which is difficult to apply in industry. At the same time, the main purpose of the method is to reduce the valence of the final residue based on the reduction of valuable metals in the recovered slag. quality. The patent "a method for comprehensively utilizing high-temperature nickel to smelt molten slag" (CN101020968A) proposes a comprehensive utilization method for recovering residual valuable metals and utilizing residual slag resources for nickel smelting slag, but no specific feasible equipment is proposed. Device. Patent "a liquid steel slag treatment process and device" (CN101691620A) uses gas as a medium to recover waste heat from steel slag to achieve granulation of steel slag, but does not achieve slag upgrading, and relies on physical methods to recover waste heat, and the rest of heat recovery efficiency It is also low and difficult to achieve in industry.

可见, 如何获得有效的熔渣高温过程改质装备, 使其能够实现有效补热和均匀搅拌, 同 时能够方便控制、 保证改质熔渣质量, 已成为高温冶金熔渣余热利用和高值利用技术产业化 应用的关键所在。 发明内容 It can be seen that how to obtain effective slag high temperature process upgrading equipment, which can achieve effective heat supplement and uniform stirring, and at the same time can easily control and ensure the quality of modified slag, which has become the utilization of high temperature metallurgical slag waste heat and high value utilization technology. The key to industrial application. Summary of the invention

本发明所要解决的技术问题是: 一种热态熔渣在线改质装置是在线处理工业生产中排放 的高温热态熔渣的改质反应器, 能够解决熔渣与改质剂混合过程中的补热和搅拌均匀两大难 题, 并且便于操作控制, 即适合连续排出的熔渣, 也适合间歇式排出的熔渣。 本发明的思想 是结合了旋风加热和玻璃熔窑的优势, 制造了一种由旋风加热段和熔融改质段组合的热态熔 渣在线改质装置。  The technical problem to be solved by the invention is: A hot slag on-line upgrading device is a reforming reactor for processing high-temperature hot slag discharged in industrial production on-line, which can solve the process of mixing slag and modifier It has two major problems of heat and stirring, and is easy to operate and control, that is, slag suitable for continuous discharge, and also suitable for intermittent discharge of slag. The idea of the present invention is to combine the advantages of cyclone heating and glass melting furnace to produce a hot slag online upgrading device which is a combination of a cyclone heating section and a molten reforming section.

所述的一种热态熔渣在线改质装置, 即改质炉, 组成结构包括: 顶塞 1, 改质炉体 2, 一 次风口 3, 二次风口 4, 三次风口 5, 旋风炉膛 6, 搅拌桨 7, 隔离墙 8, 斜坡池底 9, 熔渣排 出孔 10, 铁液排出孔 11, 渣铁分离墙 12, 烟道 13, 把手 14, 泄压孔 15, 燃烧观察孔 16, 点火烧嘴 17, 改质室观察孔 18, 补热烧嘴 19, 排渣室观察孔 20, 液流孔 21, 加料孔 22, 取 样孔 23, 改质室 24, 渣铁分离室 25, 排渣室 26、 旋风炉体 27。  The hot slag online upgrading device, that is, the reforming furnace, comprises: a top plug 1, a modified furnace body 2, a primary air outlet 3, a secondary air outlet 4, a tertiary air outlet 5, a cyclone furnace 6, Stirring paddle 7, partition wall 8, slope bottom 9, slag discharge hole 10, molten iron discharge hole 11, slag separation wall 12, flue 13, handle 14, relief hole 15, combustion observation hole 16, ignition Mouth 17, modified chamber observation hole 18, heat-reinforcing burner 19, slag chamber observation hole 20, liquid flow hole 21, feed hole 22, sampling hole 23, reforming chamber 24, slag iron separation chamber 25, slag discharge chamber 26. Cyclone body 27.

改质炉炉体外部为焊接钢结构, 内部为耐火材料浇注而成。 改质炉由旋风加热段和熔融 改质段组成。 与其它专利不同, 本装置在其中的旋风加热段解决改质过程的补热难题, 实现 了改质剂的加入、 补热和熔化, 这一方法在控制补热温度和加入改质剂数量以及适应启停操 作的间歇式排渣等方面具有显著优越性。  The outside of the reformer furnace body is made of welded steel structure, and the interior is made of refractory material. The reforming furnace consists of a cyclone heating section and a molten reforming section. Unlike other patents, the device solves the heat-repairing problem of the reforming process in the cyclone heating section, and realizes the addition, heat-reduction and melting of the modifier, which controls the heating temperature and the amount of the modifier. It has significant advantages in terms of intermittent slagging for start-stop operation.

而熔融改质段解决了搅拌均匀的难题, 实现了改质剂和熔渣的混合均匀并在烟气作用下 进一步补热升温, 这与其它专利相比, 利用了玻璃熔窑的保温和混匀特点, 使高温液体自然 流动过程混匀、 澄清, 克服了传统喷吹加热过程中对熔渣扰动大、 存在更多杂质、 起泡、 热 效率低的弊端, 使熔渣混匀过程更加高效、 还原熔渣的渣铁分离过程更加彻底, 改质熔渣质 量显著提高, 改质过程的控制更加有效。  The molten modified section solves the problem of even mixing, realizes the uniform mixing of the modifier and the slag, and further heats up under the action of the flue gas. Compared with other patents, the heat preservation and mixing of the glass melting furnace is utilized. The uniform characteristics make the high-temperature liquid natural flow process mix and clarify, overcome the disadvantages of large slag disturbance, more impurities, foaming and low thermal efficiency in the traditional blowing heating process, so that the slag mixing process is more efficient. The slag-iron separation process of reducing slag is more thorough, the quality of the reformed slag is significantly improved, and the control of the reforming process is more effective.

旋风加热段由顶塞 1、燃烧观察孔 16、泄压孔 15、一次风口 3、二次风口 4、三次风口 5、 旋风炉体 27、 旋风炉膛 6构成。 在旋风加热段内, 布置着三对成中心对称的风口, 由高到底 分别为一次风口 3、 二次风口 4、 三次风口 5, 同时在加热段顶部设有呈倒锥台型的顶塞 1, 顶塞 1两边对称分布着点火烧嘴 17和泄压孔 15, 加热段顶塞中心部设有燃烧观察孔 16。 在 纵向上, 旋风炉体 27设计成可活动拆分的四段, 并可根据实际使用要求调整旋风炉体 27的 高度和风口数量。  The cyclone heating section is composed of a top plug 1, a combustion observation hole 16, a pressure relief hole 15, a primary air outlet 3, a secondary air outlet 4, a tertiary air outlet 5, a cyclone furnace body 27, and a cyclone furnace 6. In the cyclone heating section, three pairs of centrally symmetrical air outlets are arranged, which are respectively a primary air outlet 3, a secondary air outlet 4, and a tertiary air outlet 5, and an inverted cone-shaped top plug 1 is arranged on the top of the heating section. The ignition plug 17 and the pressure relief hole 15 are symmetrically distributed on both sides of the top plug 1, and the combustion observation hole 16 is disposed at the center of the top portion of the heating section. In the longitudinal direction, the cyclone body 27 is designed as a four-stage movable split, and the height of the cyclone body 27 and the number of tuyères can be adjusted according to actual use requirements.

熔融改质段由改质室 24、 渣铁分离室 25、 排渣室 26、 斜坡池底 9、 隔离墙 8、 渣铁分离 墙 12、 液流孔 21、 铁液排出孔 11、 熔渣排出孔 10、 加料孔 22、 取样孔 23、 烟道 13、 搅拌 桨 7、 补热烧嘴 19、 改质室观察孔 18、 排渣室观察孔 20构成。  The molten reforming section is composed of a reforming chamber 24, a slag iron separating chamber 25, a slag discharging chamber 26, a slope bottom 9, a partition wall 8, a slag separation wall 12, a liquid flow hole 21, a molten iron discharge hole 11, and a slag discharge. The hole 10, the charging hole 22, the sampling hole 23, the flue 13, the stirring paddle 7, the reheating burner 19, the reforming chamber observation hole 18, and the slag discharge chamber observation hole 20 are formed.

在改质室 24和渣铁分离室 25间设有一道隔离墙 8, 其顶部高于设计渣面 28, 并与炉膛 顶部保持 20~50mm的距离。 隔离墙 8最小面积纵切面为近似圆锥形, 顶部倒圆, 在隔离墙 8 中下部开有液流孔 21, 液流孔 21上半部呈半圆形, 下半部呈矩形; 隔离墙 8为耐火材料浇 注而成, 在炉内的位置可根据需要前后移动, 以调整改质室 24和渣铁分离室 25的相对大小。 在渣铁分离室 25和排渣室 26间设有一道渣铁分离墙 12, 其纵切面为顶部倒圆的长方形, 顶 部高度比设计熔渣面 28低 20~30mm。 A partition wall 8 is disposed between the modification chamber 24 and the slag separation chamber 25, the top of which is higher than the design slag surface 28, and the furnace The top is kept at a distance of 20~50mm. The smallest area longitudinal section of the partition wall 8 is approximately conical, the top is rounded, and a liquid flow hole 21 is opened in the lower part of the partition wall 8. The upper half of the liquid flow hole 21 is semicircular, and the lower half is rectangular; the partition wall 8 The refractory material is cast, and the position in the furnace can be moved back and forth as needed to adjust the relative sizes of the reforming chamber 24 and the slag separation chamber 25. A slag separation wall 12 is disposed between the slag separation chamber 25 and the slag discharge chamber 26, the longitudinal section of which is a rounded rectangle at the top, and the top height is 20 to 30 mm lower than the design slag surface 28.

在渣铁分离室 25—侧墙并靠近渣铁分离墙 12底部,开设有直径 10~30mm的圆形铁液排 出孔 11。 在改质炉尾端侧墙处开设有直径 15~40mm的圆形熔渣排出孔 10, 熔渣排出孔 10 中心轴线同水平面呈 3°的夹角。 在渣铁分离室 25顶部开设有一个直径为 50~150mm的圆形 取样孔 23, 取样孔 23中心轴线垂直于水平面。  In the slag iron separation chamber 25 - the side wall and near the bottom of the slag separation wall 12, a circular iron liquid discharge hole 11 having a diameter of 10 to 30 mm is opened. A circular slag discharge hole 10 having a diameter of 15 to 40 mm is opened at the side wall of the end of the reforming furnace, and the central axis of the slag discharge hole 10 is at an angle of 3° with the horizontal plane. A circular sampling hole 23 having a diameter of 50 to 150 mm is opened at the top of the slag separation chamber 25, and the central axis of the sampling hole 23 is perpendicular to the horizontal plane.

在改质炉中心顶部, 开设有一横截面直径为 50~120mm的圆形加料孔 22, 加料孔 22中 心轴线同水平面夹角为 30~70°, 并伸向改质室 24。  At the top of the center of the reforming furnace, a circular feeding hole 22 having a cross-sectional diameter of 50 to 120 mm is opened, and the center axis of the feeding hole 22 is at an angle of 30 to 70° with the horizontal plane, and extends to the reforming chamber 24.

在改质炉熔融改质段中部插有一伸向改质室 24的搅拌桨 7, 搅拌桨 7为耐热钢和耐火材 料复合制作而成, 搅拌桨 7中心杆部位同水平面保持 40~70°夹角, 可根据操作需要, 伸长或 缩短搅拌桨 7在炉内的工作长度, 甚至可以从改质炉中取出。  In the middle of the melting reforming section of the upgrading furnace, a stirring paddle 7 extending to the reforming chamber 24 is inserted, and the stirring paddle 7 is made of a combination of heat-resistant steel and refractory material, and the center rod portion of the stirring paddle 7 is maintained at 40 to 70° with the horizontal plane. The angle can be extended or shortened according to the operation requirements, and the working length of the stirring paddle 7 in the furnace can be removed from the reforming furnace.

在铁液排出孔 11和熔渣排出孔 10—侧, 熔融改质段熔池底面呈 Γ 〜7° 的倾斜, 同时 底面中心部高于池底两边。  On the side of the molten iron discharge hole 11 and the slag discharge hole 10, the bottom surface of the molten modified stage molten pool is inclined by Γ 7°, and the center of the bottom surface is higher than the bottom of the bottom of the pool.

在改质炉熔融改质段尾部, 设有一个截面呈圆柱形的烟道 13, 烟道 13位于炉体尾部顶 端, 内层铺设有耐火材料。  At the end of the melting and reforming section of the upgrading furnace, there is a flue having a cylindrical cross section. The flue 13 is located at the top end of the tail of the furnace body, and the inner layer is covered with refractory material.

在排渣室 26—侧的炉墙上, 插有伸向炉内排渣室 26并可喷射火焰的补热烧嘴 19。 补热 烧嘴 19不仅可以对改质后的熔渣增加热量, 提高渣液流动性, 还可以烧尽烟气中残余的可燃 气体, 如一氧化碳、 甲烷、 烃类、 氢气等, 增加燃料利用效率, 减少大气污染。 补热烧嘴 19 和点火烧嘴 17可使用天然气、 液化石油气、 煤气作为燃料。  On the furnace wall on the side of the slag discharge chamber 26, a heat-reinforcing burner 19 which is extended to the slag discharge chamber 26 in the furnace and which can eject a flame is inserted. The heat-reinforcing burner 19 can not only increase the heat of the modified slag, but also improve the fluidity of the slag liquid, and can also burn off the residual combustible gas in the flue gas, such as carbon monoxide, methane, hydrocarbons, hydrogen, etc., to increase fuel utilization efficiency. , reduce air pollution. The heat-reinforcing burner 19 and the ignition burner 17 can use natural gas, liquefied petroleum gas, and gas as fuel.

热态熔渣在线改质过程为: 先将改质剂、 煤粉、 空气从一次风口 3吹入旋风炉膛 6内, 沿着旋风炉膛 6壁面呈螺旋状向下运动, 同时煤粉燃烧、 改质剂在煤粉剧烈燃烧的作用下熔 化成改质剂熔液, 并落入到改质室 24内的熔渣面上。待熔化后的改质剂达到一定量后, 将改 质炉顶塞 1拿出, 再将需改质的热态熔渣通过顶塞孔倒入炉内的改质室 24中, 在熔渣重力作 用下, 熔渣和改质剂实现初步搅拌。 其中, 部分助燃空气作为载气体, 携带改质剂和煤粉通 过一次风口 3吹入旋风炉膛 6内, 其它剩余助燃空气按照不同的比例分别从二次风口 4和三 次风口 5吹入炉膛内燃烧煤粉。 改质室 24内经过改质还原后的熔渣, 从液流孔 21流向渣铁 分离室 25, 待渣中金属铁液聚集沉降到一定时间后, 金属铁液从渣铁分离室 25 内的铁液排 出孔 11排出并送至炼钢冶炼, 而剩余熔渣经过渣铁分离墙 12顶部流进排渣室 26, 待排渣室 26渣液积累到一定时间后从熔渣排出孔 10排出。 The on-line upgrading process of hot slag is as follows: First, the modifier, pulverized coal and air are blown from the primary air outlet 3 into the cyclone furnace 6 and spirally moved downward along the wall surface of the cyclone furnace 6 while the pulverized coal is burned and changed. The granule is melted into a modifier melt under the action of intense combustion of the pulverized coal, and falls into the slag surface in the reforming chamber 24. After the amount of the modifier to be melted reaches a certain amount, the top plug 1 of the reforming furnace is taken out, and the hot slag to be modified is poured into the reforming chamber 24 in the furnace through the plug hole, in the slag. Under the action of gravity, the slag and the modifier are initially stirred. Wherein, part of the combustion air is used as the carrier gas, and the modifier and the pulverized coal are blown into the cyclone furnace 6 through the primary air outlet 3, and the other remaining combustion air is blown into the furnace from the secondary air outlet 4 and the tertiary air outlet 5 in different proportions. Coal powder. The slag after reforming and reduction in the reforming chamber 24 flows from the liquid flow hole 21 to the slag separation chamber 25, and after the metal molten iron in the slag is accumulated and settled for a certain period of time, the molten metal is discharged from the slag separation chamber 25 The molten iron discharge hole 11 is discharged and sent to the steelmaking smelting, and the remaining slag flows into the slag discharge chamber 26 through the top of the slag separation wall 12, to be drained The slag liquid is discharged from the slag discharge hole 10 after being accumulated for a certain period of time.

如果需要还原熔渣中铁氧化物, 则通过加料孔 22向混合后的改质熔渣中添加还原剂, 并 在搅拌桨 7的作用下, 还原剂逐渐将渣中的铁氧化物还原为金属铁液, 同时搅拌作用也促进 了改质剂渣液同熔渣的相互熔合、 均化和澄清过程, 以及渣中还原出铁液的聚集沉降过程。  If it is necessary to reduce the iron oxide in the slag, the reducing agent is added to the mixed modified slag through the feeding hole 22, and under the action of the stirring paddle 7, the reducing agent gradually reduces the iron oxide in the slag to the metallic iron. The liquid and the stirring action also promote the mutual fusion, homogenization and clarification process of the modifier slag liquid and the slag, and the aggregation and sedimentation process of the molten iron in the slag.

对排出炉外的改质渣液观察其流动性, 并利用测温仪器测量渣液温度, 如果渣液流动性 不好以及温度偏低, 利用补热烧嘴 19向排渣室 26内的渣面上喷火补充热量。  The fluidity of the modified slag liquid outside the furnace is observed, and the temperature of the slag liquid is measured by a temperature measuring instrument. If the fluidity of the slag liquid is not good and the temperature is low, the slag in the slag discharge chamber 26 is utilized by the heat-reinforcing burner 19 Spitfire on the surface to add heat.

熔融加热段内的加料孔 22和取样孔 23在不使用时用圆柱形孔塞堵住以防止热烟气冒出, 而铁液排出孔 11和渣液排出孔 10在不使用时利用不定型耐火材料胶泥堵住, 耐火材料通过 自身烧结便可堵住孔道, 以防止铁液和渣液的自行排出。  The supply hole 22 and the sampling hole 23 in the molten heating section are blocked by a cylindrical plug when not in use to prevent hot smoke from being emitted, and the molten iron discharge hole 11 and the slag discharge hole 10 are used in an amorphous type when not in use. The refractory cement is blocked, and the refractory material can block the pores by self-sintering to prevent the self-discharge of the molten iron and the slag.

本发明的优点是: 高温热态熔渣的在线改质, 不仅可将渣中的高品质余热资源直接转化 为化学结合能, 提高余热利用效率, 还可减少固体废渣的常规加工处理工艺, 减少废渣处理 设备的占地空间以及设备磨损程度。 该方法从改质炉排出的改质熔渣可根据需要制成不同材 料, 如玻璃、 陶瓷、 微晶玻璃、 活性混合材、 活性掺合料、 渣棉、 人造大理石、 人造铸石、 人造花岗岩等。 对于一些残存铁量高的熔渣, 还可回收得到金属铁液或铁合金, 适用原料范 围广。 附图说明  The invention has the advantages that: the on-line upgrading of the high-temperature hot slag can not only directly convert the high-quality waste heat resources in the slag into chemical binding energy, improve the utilization efficiency of the waste heat, but also reduce the conventional processing technology of the solid waste residue, and reduce The space occupied by the waste treatment equipment and the degree of equipment wear. The modified slag discharged from the reforming furnace can be made into different materials as needed, such as glass, ceramics, glass ceramics, active mixed materials, active admixtures, slag wool, artificial marble, artificial cast stone, artificial granite. Wait. For some slags with high residual iron content, metal iron liquid or iron alloy can be recovered, and the applicable raw materials range is wide. DRAWINGS

图 1是本发明装置的主视图;  Figure 1 is a front elevational view of the apparatus of the present invention;

图 2是图 1的 A-A剖面图;  Figure 2 is a cross-sectional view taken along line A-A of Figure 1;

图 3是图 1的 B-B剖面图;  Figure 3 is a cross-sectional view taken along line B-B of Figure 1;

图 4是图 1的 C-C剖面图。  Figure 4 is a cross-sectional view taken along line C-C of Figure 1.

附图中标号表示: 1、 顶塞, 2、 改质炉体, 3、 一次风口, 4、 二次风口, 5、 三次风口, 6、 旋风炉膛, 7、 搅拌桨, 8、 隔离墙, 9、 斜坡池底, 10、 熔渣排出孔, 11、 铁液排出孔, 12、 渣铁分离墙, 13、 烟道, 14、 把手, 15、 泄压孔, 16、 燃烧观察孔, 17、 点火烧嘴, 18、 熔渣混合观察孔, 19、 补热烧嘴, 20、 排渣观察孔, 21、 液流孔, 22、 加料孔, 23、 取样孔, 24、 改质室, 25、 渣铁分离室, 26、 排渣室、 27、 旋风炉体, 28、 设计熔渣面。 具体实施方式  The reference numerals in the drawings indicate: 1, top plug, 2, modified furnace body, 3, primary air outlet, 4, secondary air outlet, 5, tertiary air outlet, 6, cyclone furnace, 7, stirring paddle, 8, partition wall, 9 , slope bottom, 10, slag discharge hole, 11, molten iron discharge hole, 12, slag iron separation wall, 13, flue, 14, handle, 15, pressure relief hole, 16, combustion observation hole, 17, point Fire burner, 18, slag mixing observation hole, 19, supplementary heat burner, 20, slag observation hole, 21, liquid flow hole, 22, feeding hole, 23, sampling hole, 24, modification room, 25, slag Iron separation chamber, 26, slag discharge chamber, 27, cyclone furnace body, 28, design slag surface. detailed description

以下实施例是对本发明的进一步说明, 但本发明并不局限于此。  The following examples are further illustrative of the invention, but the invention is not limited thereto.

实施例 1 :  Example 1

煤粉, 球磨过 100目标准筛, 粒径 < 0.15 mm, 灰分含量 14.08%。 向点火烧嘴 17和补热烧嘴 19内通入液化石油气和空气, 点燃该气体混合物, 燃烧产生 的热量逐渐预热改质炉内部空间及耐火材料。 待三次风段处温度逐渐升至 650〜700°C, 改质 室 24内温度逐渐升至 400〜470°C后, 利用旋转给料机和鼓风喷吹管, 由一次风口 3 向炉内 喷吹煤粉, 并关闭补热烧嘴 19。 在点火烧嘴 17的作用下, 喷入炉内的煤粉被点燃, 改质炉 内各区域温度进一步升高。 控制煤粉喷吹量为 50〜70 kg/h, 一次风鼓风量为 380〜440 m3/h, 经过一段时间喷吹燃烧并达到稳定后, 一次风口 3处温度可稳定在 1000〜1100°C, 三次风口 5处温度可稳定在 1450〜1550°C, 改质室 24温度可以稳定在 1460〜1520°C, 炉身中部取样 口 23 附近温度可以达到 1270〜1320°C。 炉内熔池区域内的温度均能达到熔化改质渣的最低 温度线 1350°C。 Pulverized coal, ball milled through a 100 mesh standard sieve, particle size < 0.15 mm, ash content 14.08%. Liquefied petroleum gas and air are introduced into the ignition burner 17 and the supplementary heat burner 19 to ignite the gas mixture, and the heat generated by the combustion gradually preheats the internal space of the reforming furnace and the refractory material. After the temperature of the third wind section gradually rises to 650~700 °C, after the temperature in the reforming chamber 24 gradually rises to 400~470 °C, the rotary air feeder and the blast blowing pipe are used to spray from the primary air outlet 3 into the furnace. Blow the coal powder and turn off the heat-reducing burner 19. Under the action of the ignition burner 17, the pulverized coal injected into the furnace is ignited, and the temperature in each zone of the reforming furnace is further increased. Control the pulverized coal injection volume to 50~70 kg/h, and the primary air blast volume is 380~440 m 3 /h. After a period of combustion and stabilization, the temperature of the primary tuyere 3 can be stabilized at 1000~1100°. C, the temperature of the third air outlet can be stabilized at 1450~1550 °C, the temperature of the modification chamber 24 can be stabilized at 1460~1520 °C, and the temperature near the sampling port 23 in the middle of the furnace body can reach 1270~1320 °C. The temperature in the molten pool area of the furnace can reach the lowest temperature line of 1350 ° C for melting the modified slag.

实施例 2:  Example 2:

高温熔渣: 高炉渣, 温度 1500°C ; 煤粉, 球磨过 100目标准筛, 粒径 < 0.15 mm, 灰分 含量 14.08%。 改质剂, 未球磨筛分, 粒径〈 1 mm。  High temperature slag: blast furnace slag, temperature 1500 ° C; pulverized coal, ball milled through 100 mesh standard sieve, particle size < 0.15 mm, ash content 14.08%. Modifier, not ball milled, particle size < 1 mm.

向点火烧嘴 17和补热烧嘴 19内通入液化石油气和空气, 点燃该气体混合物, 燃烧产生 的热量逐渐预热改质炉内部空间及耐火材料。 待三次风段处温度逐渐升至 650〜700°C, 改质 室 24内温度逐渐升至 400〜470°C后, 利用旋转给料机和鼓风喷吹管, 由一次风口 3 向炉内 喷吹煤粉, 并关闭补热烧嘴 19。 在点火烧嘴 17的作用下, 喷入炉内的煤粉被点燃, 改质炉 内各区域温度进一步升高。 待三次风段处温度逐渐升温至 1450°C以上, 改质室 24 内温度逐 渐升至 1350°C以上时, 停止向炉内喷吹煤粉。 此时, 移开顶塞 1, 通过倾倒装置将已熔化的 高温熔渣从顶部加料口加入改质炉内。 然后通过调节给料机转速, 调整向炉内喷吹煤粉和改 质剂混合料, 混合料的料量为 80〜120 kg/h, 鼓风量调整为 400〜600 m3/h, 经过一段时间的 喷吹燃烧后, 三次风段温度可保持在 1500〜1550°C, 改质室 24温度可保持在 1450〜1500°C。 通过炉身中部加料孔 22, 利用红外高温测温仪, 测得改质室 24熔池中渣面温度为 1471 °C, 熔渣均已发生了熔化并混合均匀。对改质室 24熔池中的液渣取样, 冷却粉磨后利用荧光分析 仪测试组分中氧化钙与二氧化硅的质量比为 1.05, 达到设计的要求组成。 将熔渣直接从铁液 排出孔 11或者熔渣排出孔 10排出。 Liquefied petroleum gas and air are introduced into the ignition burner 17 and the supplementary heat burner 19 to ignite the gas mixture, and the heat generated by the combustion gradually preheats the internal space of the reforming furnace and the refractory material. After the temperature of the third wind section gradually rises to 650~700 °C, after the temperature in the reforming chamber 24 gradually rises to 400~470 °C, the rotary air feeder and the blast blowing pipe are used to spray from the primary air outlet 3 into the furnace. Blow the coal powder and turn off the heat-reducing burner 19. Under the action of the ignition burner 17, the pulverized coal injected into the furnace is ignited, and the temperature in each zone of the reforming furnace is further increased. When the temperature in the third wind section gradually rises above 1450 °C, and the temperature in the reforming chamber 24 gradually rises above 1350 °C, the injection of pulverized coal into the furnace is stopped. At this time, the top plug 1 is removed, and the molten high-temperature slag is introduced into the reforming furnace from the top feeding port by a pouring device. Then, by adjusting the speed of the feeder, adjust the mixture of pulverized coal and modifier in the furnace. The amount of the mixture is 80~120 kg/h, and the air volume is adjusted to 400~600 m 3 /h. After the injection of time, the temperature of the third wind section can be maintained at 1500~1550 °C, and the temperature of the reforming chamber 24 can be maintained at 1450~1500 °C. Through the infrared feed temperature hole 22 in the middle of the furnace body, the temperature of the slag surface in the molten pool of the modified chamber 24 was measured to be 1471 ° C, and the slag was melted and uniformly mixed. The liquid residue in the molten pool of the modification chamber 24 was sampled, and after cooling and grinding, the mass ratio of calcium oxide to silicon dioxide in the component was 1.05 using a fluorescence analyzer to meet the design requirements. The slag is directly discharged from the molten iron discharge hole 11 or the slag discharge hole 10.

实施例 3  Example 3

高温熔渣: 钢渣, 温度 1600°C ; 煤粉, 球磨过 100目标准筛, 粒径 < 0.15 mm, 灰分含 量 14.08%。 改质剂, 未球磨筛分, 粒径〈 1 mm。  High temperature slag: steel slag, temperature 1600 ° C; pulverized coal, ball milled through 100 mesh standard sieve, particle size < 0.15 mm, ash content 14.08%. Modifier, not ball milled, particle size < 1 mm.

向点火烧嘴 17和补热烧嘴 19内通入液化石油气和空气, 点燃该气体混合物, 燃烧产生 的热量逐渐预热改质炉内部空间及耐火材料。 待三次风段处温度逐渐升至 650〜700°C, 改质 室 24内温度逐渐升至 400〜470°C后, 利用旋转给料机和鼓风喷吹管, 由一次风口 3 向炉内 喷吹煤粉, 并关闭补热烧嘴 19。 在点火烧嘴 17的作用下, 喷入炉内的煤粉被点燃, 改质炉 内各区域温度进一步升高。 待三次风段处温度逐渐升温至 1450°C以上, 改质室 24 内温度逐 渐升至 1350°C以上时, 停止向炉内喷吹煤粉。 此时, 移开顶塞 1, 通过倾倒装置, 将已熔化 的高温熔渣从顶部加料口加入改质炉内。 然后通过调节给料机转速, 调整向炉内喷吹煤粉和 改质剂混合料, 混合料的料量为 50〜100 kg/h, 鼓风量调整为 220〜500 m3/h, 经过一段时间 的喷吹燃烧后,三次风段温度可保持在 1550〜1650°C,改质室 24温度可保持在 1470〜1550°C。 此时, 从炉身加料口 22加入还原剂煤粉, 利用搅拌桨 7搅拌池中熔渣。通过炉身中部加料孔 22, 利用红外高温测温仪, 测得改质室 24熔池中渣面温度为 1530°C, 熔渣均已发生了熔化 并混合均匀。对改质室 24熔池中的液渣取样, 冷却粉磨后利用荧光分析仪测试组分中氧化钙 与二氧化硅的质量比为 1.33, 氧化铁含量小于 1%, 达到要求的设计组成, 将金属铁液从铁液 排出孔 11排出, 然后将熔渣直接从熔渣排出孔 10排出。 Liquefied petroleum gas and air are introduced into the ignition burner 17 and the supplementary heat burner 19 to ignite the gas mixture, and the heat generated by the combustion gradually preheats the internal space of the reforming furnace and the refractory material. After the temperature of the third wind section gradually rises to 650~700 °C, the temperature in the reforming chamber 24 gradually rises to 400~470 °C, and then the rotary air feeder and the blast blowing pipe are used, and the primary air outlet 3 is directed into the furnace. Blow the pulverized coal and turn off the heat-reducing burner 19. Under the action of the ignition burner 17, the pulverized coal injected into the furnace is ignited, and the temperature in each zone of the reforming furnace is further increased. When the temperature in the third wind section gradually rises above 1450 °C, and the temperature in the reforming chamber 24 gradually rises above 1350 °C, the injection of pulverized coal into the furnace is stopped. At this time, the top plug 1 is removed, and the molten high-temperature slag is introduced into the reforming furnace from the top feeding port by a pouring device. Then, by adjusting the speed of the feeder, adjust the mixture of pulverized coal and modifier in the furnace. The amount of the mixture is 50~100 kg/h, and the air volume is adjusted to 220~500 m 3 /h. After the time of combustion, the temperature of the third wind section can be maintained at 1550~1650 °C, and the temperature of the reforming chamber 24 can be maintained at 1470~1550 °C. At this time, the reducing agent pulverized coal is supplied from the furnace body supply port 22, and the slag in the pool is stirred by the stirring paddle 7. Through the middle feeding hole 22 of the furnace body, the temperature of the slag surface in the molten pool of the modified chamber 24 is measured to be 1530 ° C by using an infrared high temperature thermometer, and the slag has been melted and uniformly mixed. Sampling the liquid slag in the molten pool of the modification chamber 24, and after using the fluorescence analyzer, the mass ratio of calcium oxide to silicon dioxide in the component is 1.33, and the iron oxide content is less than 1% to achieve the required design composition. The molten metal is discharged from the molten iron discharge hole 11, and the molten slag is directly discharged from the molten slag discharge hole 10.

Claims

权 利 8要 求 书 Claim of rights 8 1. 一种热态熔渣在线改质装置, 其特征在于: 包括: 顶塞 (1 ), 改质炉体 (2), 一次风 口 3), 二次风口 C4), 三次风口 (;5), 旋风炉膛 (;6), 搅拌桨 (;7), 隔离墙 (;8), 斜坡池底 (;9), 熔渣 排出孔 (10), 铁液排出孔 (11), 渣铁分离墙 (12), 烟道 (13), 把手 (14), 泄压孔 (15), 燃烧观察 孔 (16), 点火烧嘴 (17), 改质室观察孔 (18), 补热烧嘴 (19), 排渣室观察孔 (20), 液流孔 (21), 加料孔 (22), 取样孔 (23), 改质室 (24), 渣铁分离室 (25), 排渣室 (26), 和旋风炉体 (27); 其中, 顶塞 (1 )两边对称分布着点火烧嘴 (17)和泄压孔 (15 ), 顶塞 (1 ) 中心部位设 有燃烧观察孔 (16);  1. A thermal slag online upgrading device, comprising: a top plug (1), a modified furnace body (2), a primary air outlet 3), a secondary air outlet C4), a tertiary air outlet (; 5) , cyclone furnace 膛 (;6), mixing paddle (;7), partition wall (;8), slope bottom (;9), slag discharge hole (10), molten iron discharge hole (11), slag separation wall (12), flue (13), handle (14), pressure relief hole (15), combustion observation hole (16), ignition burner (17), modification chamber observation hole (18), supplementary heat burner ( 19), slag discharge observation hole (20), liquid flow hole (21), feed hole (22), sampling hole (23), reforming chamber (24), slag iron separation chamber (25), slag discharge chamber ( 26), and a cyclone furnace body (27); wherein, the top plug (1) is symmetrically distributed with an ignition burner (17) and a pressure relief hole (15), and a combustion observation hole is provided at a central portion of the top plug (1) (16) ); 改质室 (24)和渣铁分离室 (25 ) 间设有一道隔离墙 (8), 在隔离墙 (8 ) 中下部开有液 流孔 (21 );  A partition wall (8) is arranged between the reforming chamber (24) and the slag separation chamber (25), and a liquid flow hole (21) is opened in the lower part of the partition wall (8); 渣铁分离室 (25 )和排渣室 (26) 间设有一道渣铁分离墙 (12); 在渣铁分离室 (25 ) — 侧并靠近渣铁分离墙 (12) 底部, 开设有直径 10~30mm的圆形铁液排出孔 (11 ); 在渣铁分 离室 (25 ) 顶部开设有一个圆形取样孔 (23 );  A slag separation wall (12) is disposed between the slag separation chamber (25) and the slag discharge chamber (26); at the bottom of the slag separation chamber (25) and near the bottom of the slag separation wall (12), a diameter is opened 10~30mm circular iron liquid discharge hole (11); a circular sampling hole (23) is arranged at the top of the slag iron separation chamber (25); 在改质装置尾端侧墙处开设有直径 15~40mm的圆形熔渣排出孔(10), 熔渣排出孔(10) 中心轴线同水平面呈 3°的夹角;  A circular slag discharge hole (10) having a diameter of 15 to 40 mm is opened at the side wall of the end of the reforming device, and the central axis of the slag discharge hole (10) is at an angle of 3° with the horizontal plane; 在改质装置中心顶部,开设有一横截面直径为 50~120mm的圆形加料孔 (22),加料孔 (22) 中心轴线同水平面夹角为 30° ~70°, 并伸向改质室 (24);  At the top of the center of the reforming device, a circular feeding hole (22) having a cross-sectional diameter of 50-120 mm is opened, and the central axis of the feeding hole (22) is at an angle of 30° to 70° with the horizontal plane, and extends to the reforming chamber ( twenty four); 在排渣室 (26) —侧的炉墙上, 插有伸向炉内排渣室 (26) 并可喷射补热火焰的补热烧 嘴 (19)。  On the furnace wall on the side of the slag discharge chamber (26), a heat-reinforcing burner (19) that extends into the slag discharge chamber (26) of the furnace and can spray a heat-reinforcing flame is inserted. 2. 根据权利要求 1所述的热态熔渣在线改质装置, 其特征在于: 用于热态熔渣在线改质 的装置为改质炉, 炉体外部为钢焊接结构, 内部为耐火材料浇注而成, 改质炉由旋风加热段 和熔融改质段组成, 旋风加热段实现了改质过程补热、 改质剂的加入和熔化, 熔融改质段实 现了改质剂和熔渣的混合均匀并在烟气作用下进一步补热和反应。  2. The hot slag on-line upgrading device according to claim 1, wherein: the device for on-line upgrading of the hot slag is a reforming furnace, the outside of the furnace body is a steel welded structure, and the inside is a refractory material. Casting, the reforming furnace consists of a cyclone heating section and a molten reforming section. The cyclone heating section realizes the heat addition process of the upgrading process, the addition and melting of the modifier, and the modification and the slag are realized by the melt reforming section. Mix well and further heat and react under the action of smoke. 3. 根据权利要求 1或 2所述的热态熔渣在线改质装置, 其特征在于: 旋风加热段由顶塞 ( 1 )、 燃烧观察孔 (16)、 泄压孔 (15 )、 一次风口 (3 )、 二次风口 (4)、 三次风口 (5 )、 旋 风炉体 (27)、 旋风炉膛 (6) 构成;  The hot slag online upgrading device according to claim 1 or 2, characterized in that: the cyclone heating section is composed of a top plug (1), a combustion observation hole (16), a pressure relief hole (15), and a primary air outlet. (3), secondary air outlet (4), tertiary air outlet (5), cyclone furnace body (27), cyclone furnace (6); 其中, 在旋风加热段内, 布置着三对成中心对称的风口, 由高到底分别为一次风口 (3 )、 二次风口 (4)、 三次风口 (5 ), 同时在加热段顶部设有呈倒锥台型的顶塞 (1 );  Among them, in the cyclone heating section, three pairs of centrally symmetrical air outlets are arranged, which are respectively a primary air outlet (3), a secondary air outlet (4), and a tertiary air outlet (5), and are provided at the top of the heating section. Inverted frustum type top plug (1); 在纵向上, 旋风炉体 (27) 设计成可活动拆分的四段, 并可根据实际使用要求调整旋风 炉体 (27) 的高度和风口数量。  In the longitudinal direction, the cyclone furnace body (27) is designed as a four-stage movable split, and the height of the cyclone furnace body (27) and the number of tuyères can be adjusted according to actual use requirements. 4. 根据权利要求 1或 2所述的热态熔渣在线改质装置, 其特征在于: 熔融改质段由改质 室 (24)、 渣铁分离室 (25 )、 排渣室 (26)、 斜坡池底 (9)、 隔离墙 (8)、 渣铁分离墙 (12)、 液流孔(21 )、铁液排出孔(11 )、熔渣排出孔(10)、加料孔(22)、取样孔(23 )、烟道(13 )、 搅拌桨 (7)、 补热烧嘴 (19)、 改质室观察孔 (18)、 排渣室观察孔 (20) 构成;  The hot slag on-line upgrading device according to claim 1 or 2, wherein the molten reforming section comprises a reforming chamber (24), a slag iron separating chamber (25), and a slag discharging chamber (26) , slope bottom (9), partition wall (8), slag separation wall (12), liquid flow hole (21), molten iron discharge hole (11), slag discharge hole (10), feed hole (22) , sampling hole (23), flue (13), stirring paddle (7), reheating burner (19), modifying chamber observation hole (18), slag discharge observation hole (20); 其中, 隔离墙(8 )顶部高于设计渣面(28), 并与炉膛顶部保持 20~50mm的距离, 隔离 墙 (8 ) 为耐火材料浇注而成, 隔离墙 (8 ) 最小面积纵切面为近似圆锥形, 顶部倒圆;  Wherein, the top of the partition wall (8) is higher than the design slag surface (28) and is kept at a distance of 20~50 mm from the top of the furnace. The partition wall (8) is cast for refractory material, and the smallest longitudinal section of the partition wall (8) is Approximately conical, rounded at the top; 液流孔 (21 ) 上半部呈半圆形, 下半部呈矩形;  The upper part of the flow hole (21) is semicircular and the lower part is rectangular; 渣铁分离墙(12)纵切面为顶部倒圆的长方形,顶部高度低于设计熔渣面(28 ) 20~30mm; 取样孔 (23 ) 直径为 50~150mm, 中心轴线垂直于水平面。  The longitudinal section of the slag-iron separation wall (12) is a rounded rectangle at the top, the top height is 20~30mm lower than the design slag surface (28); the sampling hole (23) has a diameter of 50-150mm, and the central axis is perpendicular to the horizontal plane. 5. 根据权利要求 1或 2所述的热态熔渣在线改质装置, 其特征在于: 在改质炉熔融改 质段中部插有一伸向改质室 (24) 的搅拌桨(7), 搅拌桨(7) 为耐热钢和耐火材料复合制作 而成, 搅拌桨 (7) 中心杆部位同水平面保持 40~70°夹角, 可根据操作需要, 伸长或缩短搅 拌桨 (7) 在炉内的工作长度, 甚至可以从改质炉中取出;  The hot slag on-line upgrading device according to claim 1 or 2, wherein: a stirring paddle (7) extending into the reforming chamber (24) is inserted in the middle of the melting reforming section of the reforming furnace, The stirring paddle (7) is made of heat-resistant steel and refractory composite. The center rod of the stirring paddle (7) is at an angle of 40~70° with the horizontal plane. The agitating paddle can be extended or shortened according to the operation requirements. The working length in the furnace can even be taken out of the reformer; 在铁液排出孔(11 )和熔渣排出孔(10 )—侧, 熔融改质段熔池底面呈 Γ 〜7° 的倾斜, 同时底面中心部高于池底两边;  On the side of the molten iron discharge hole (11) and the slag discharge hole (10), the bottom surface of the molten modified stage molten pool is inclined by Γ~7°, and the central portion of the bottom surface is higher than the bottom of the bottom of the pool; 在改质炉熔融改质段尾部, 设有一个截面呈圆柱形的烟道(13 ), 烟道(13 )位于炉体尾 部顶端, 内层铺设有耐火材料。 In the tail of the melting and reforming section of the reforming furnace, there is a flue (13) with a cylindrical cross section, and the flue (13) is located at the end of the furnace body. At the top of the section, the inner layer is covered with refractory material. 6. 根据权利要求 1所述的热态熔渣在线改质装置, 其特征在于: 补热烧嘴(19)和点火 烧嘴 (17) 可使用天然气、 液化石油气、 煤气作为燃料。  6. The hot slag on-line upgrading device according to claim 1, wherein the reheating burner (19) and the ignition burner (17) can use natural gas, liquefied petroleum gas, and gas as fuel. 7. 根据权利要求 1所述的热态熔渣在线改质装置,其特征在于: 首先,把改质剂、煤粉、 空气从一次风口 (3 ) 吹入旋风炉膛 (6) 内, 并沿着旋风炉膛 (6) 壁面呈螺旋状向下运动, 同时煤粉燃烧、 改质剂在煤粉剧烈燃烧的作用下熔化成改质剂熔液并落入到改质室 (24) 内 的熔渣面上; 然后, 将改质炉顶塞 (1 )拿出, 再将需改质的热态熔渣通过顶塞孔倒入炉内的 改质室 (24) 中, 使其与改质熔液混合;  7. The hot slag online upgrading device according to claim 1, wherein: first, the modifier, the pulverized coal, and the air are blown from the primary tuyere (3) into the cyclone furnace (6), and along The whirlwind furnace (6) has a spiral downward movement, while the pulverized coal combustion and the modifier are melted into the modifier melt under the action of the pulverized coal combustion and fall into the modification chamber (24). On the surface of the slag; then, take out the top plug (1) of the modified furnace, and then pour the hot slag to be reformed into the reforming chamber (24) in the furnace through the plug hole to make it and upgrade Melt mixing 其中,部分助燃空气作为载气体,携带改质剂和煤粉通过一次风口(3 )吹入旋风炉膛(6) 内, 其它剩余助燃空气按照不同的比例分别从二次风口 (4) 和三次风口 (5 ) 吹入炉膛内燃 烧煤粉; 改质室 (24) 内经过改质还原后的熔渣, 从液流孔 (21 )流向渣铁分离室 (25 ), 待 渣中金属铁液聚集沉降到一定时间后, 金属铁液从渣铁分离室 (25 ) 内的铁液排出孔 (11 ) 排出并送至炼钢冶炼,而剩余熔渣经过渣铁分离墙(12)顶部流进排渣室(26),待排渣室(26) 渣液积累到一定时间后从熔渣排出孔 (10) 排出。  Among them, part of the combustion air is used as the carrier gas, and the modifier and pulverized coal are blown into the cyclone furnace (6) through the primary air outlet (3). The other remaining combustion air are separately from the secondary air outlet (4) and the tertiary air outlet according to different ratios. (5) blowing pulverized coal into the furnace; smelting after reforming and reduction in the reforming chamber (24) flows from the liquid flow hole (21) to the slag separation chamber (25), and the molten metal in the slag is aggregated After a certain period of time has subsided, the molten metal is discharged from the molten iron discharge hole (11) in the slag separation chamber (25) and sent to the steelmaking smelting, and the remaining slag flows into the row through the top of the slag separation wall (12). The slag chamber (26) and the slag discharge chamber (26) are discharged from the slag discharge hole (10) after being accumulated for a certain period of time. 8. 根据权利要求 1或 7所述的热态熔渣在线改质装置, 其特征在于: 对于含有铁质元素 的熔渣, 可通过加料孔(22) 向混合后的改质熔渣中添加还原剂, 并在搅拌桨(7)的作用下, 使还原剂逐渐将渣中的铁氧化物还原为金属铁液。  The hot slag on-line upgrading device according to claim 1 or 7, wherein: the molten slag containing iron element is added to the mixed modified slag through the feeding hole (22). The reducing agent, and under the action of the stirring paddle (7), causes the reducing agent to gradually reduce the iron oxide in the slag to the metallic iron liquid. 9. 根据利要求 1或 7所述的热态熔渣在线改质装置, 其特征在于: 对排出炉外的改质渣 液观察其流动性, 并利用测温仪器测量渣液温度, 如果渣液流动性不好以及温度偏低, 利用 补热烧嘴 (19) 向排渣室 (26) 内的渣面上提温补热。  9. The hot slag on-line upgrading device according to claim 1 or 7, characterized in that: the fluidity of the modified slag liquid outside the furnace is observed, and the temperature of the slag liquid is measured by a temperature measuring instrument, if the slag The liquid fluidity is not good and the temperature is low. The heat-reinforcing burner (19) is used to warm up the slag surface in the slag discharge chamber (26). 10. 根据权利要求 1或 2 所述的热态熔渣在线改质装置, 其特征在于: 熔融加热段内的 加料孔 (22) 和取样孔 (23 ) 在不使用时用圆柱形孔塞堵住以防止热烟气冒出, 而铁液排出 孔 (11 ) 和渣液排出孔 (10) 在不使用时利用不定型耐火材料胶泥堵住, 耐火材料通过自身 烧结便可堵住孔道, 以防止铁液和渣液的自行排出。  10. The hot slag on-line upgrading device according to claim 1 or 2, wherein: the feeding hole (22) and the sampling hole (23) in the melting heating section are plugged with a cylindrical hole when not in use. To prevent hot smoke from escaping, and the molten iron discharge hole (11) and the slag discharge hole (10) are blocked by the amorphous refractory cement when not in use, and the refractory can block the hole by self-sintering, Prevent self-discharge of molten iron and slag.
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