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WO2015106388A1 - 电池组件、电子烟以及电池组件的组装方法 - Google Patents

电池组件、电子烟以及电池组件的组装方法 Download PDF

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Publication number
WO2015106388A1
WO2015106388A1 PCT/CN2014/070608 CN2014070608W WO2015106388A1 WO 2015106388 A1 WO2015106388 A1 WO 2015106388A1 CN 2014070608 W CN2014070608 W CN 2014070608W WO 2015106388 A1 WO2015106388 A1 WO 2015106388A1
Authority
WO
WIPO (PCT)
Prior art keywords
battery
end cap
mounting hole
groove
control module
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2014/070608
Other languages
English (en)
French (fr)
Inventor
刘秋明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kimree Hi-Tech Inc
Original Assignee
Kimree Hi-Tech Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kimree Hi-Tech Inc filed Critical Kimree Hi-Tech Inc
Priority to EP14879147.8A priority Critical patent/EP3095336A4/en
Priority to PCT/CN2014/070608 priority patent/WO2015106388A1/zh
Priority to CN201480073258.2A priority patent/CN105916398B/zh
Priority to US14/460,103 priority patent/US9627661B2/en
Publication of WO2015106388A1 publication Critical patent/WO2015106388A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/50—Control or monitoring
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/202—Casings or frames around the primary casing of a single cell or a single battery
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/247—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for portable devices, e.g. mobile phones, computers, hand tools or pacemakers
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00—Batteries for particular applications
    • H01M2220/30—Batteries in portable systems, e.g. mobile phone, laptop
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49108—Electric battery cell making
    • Y10T29/4911—Electric battery cell making including sealing

Definitions

  • the present invention relates to the field of household electronic products, and more particularly to a battery assembly, an electronic cigarette, and a method of assembling a battery assembly.
  • the electronic cigarette includes a battery assembly and an atomizing assembly.
  • the battery assembly of the prior art comprises a battery sleeve 1, a battery 2 installed inside the battery sleeve 1, an end cover 3 installed at one end of the battery sleeve 1, and used for controlling atomization.
  • the control module 4 is mounted in the end cap 3, and the connection pin of the control module 4 is disposed at an end away from the battery 2.
  • the end cover 3 is provided with a notch groove 30 near one end of the sleeve 1.
  • One end of the wire 5 is electrically connected to the electrode of the battery 2, and the other end thereof is electrically connected to the connection pin of the control module 4 through the notch groove 30.
  • the wire 5 is easily offset from the notch groove 30, so that the wire 5 is clamped in the gap between the battery can 1 and the end cap 3, which is liable to cause the wire 5 Breakage, which in turn causes the circuit to open or short, thereby affecting the normal use of the electronic cigarette.
  • the technical problem to be solved by the present invention is to provide a battery capable of effectively avoiding damage to the wire in the process of assembling the battery sleeve in the end cap of the above-mentioned battery assembly of the prior art. Assembly method of components, electronic cigarettes, and battery components.
  • the technical solution adopted by the present invention to solve the technical problem thereof is to construct a battery assembly for combining with an atomizing assembly to form an electronic cigarette;
  • the battery assembly includes a battery sleeve, a battery installed inside the battery sleeve, An end cap mounted at one end of the battery cannula, a control module for controlling operation of the atomizing assembly, and a wire connected between the battery and the control module;
  • the end cap including a mounting base
  • the mounting hole of the control module; the end cover further includes at least one wire slot that is opened on the inner wall of the mounting hole and used for the wire to pass through.
  • the end cover further includes an end cap body, and at least one unloading groove opened at an end of the end cap body adjacent to the battery; the mounting hole is opened at the end The cover body is adjacent to one end of the battery.
  • the end cover further includes a limiting portion protruding from an inner wall of the mounting hole away from the battery sleeve; the control module is away from the end of the battery
  • the limiting portions abut each other; the storage line slot extends axially through the inner wall of the mounting hole to the limiting portion.
  • a distance between an end surface of the end cap adjacent to the battery and an end surface of the control module adjacent to the battery is greater than or equal to 1 mm.
  • the line groove is any one of a square groove, a circular groove, and a waist groove.
  • the end cap further includes an end cap body mounted at one end of the battery sleeve; the end cap body including an inserting portion mounted inside the battery sleeve, and An external portion disposed outside the battery sleeve; the mounting hole is opened at an end of the insertion portion adjacent to the battery.
  • the insertion portion is a cylindrical structure; the mounting hole is a circular hole structure; the axis of the mounting hole is offset from the axis of the insertion portion; the storage line slot is located
  • the mounting hole is on the inner wall having the shortest distance from the axis of the insertion portion.
  • the end cover further includes at least one first venting groove formed on an outer side wall of the insertion portion, and at least one opening on an outer side wall of the outer portion a second venting groove; the first venting groove is in communication with the second venting groove to form a passage for airflow.
  • the first venting groove and the second venting groove are combined to form an L shape.
  • the present invention also constructs an electronic cigarette comprising a battery assembly and an atomizing assembly;
  • the battery assembly comprising a battery sleeve, a battery mounted inside the battery sleeve, an end cap mounted at one end of the battery sleeve, a control module for controlling operation of the atomizing assembly, and a wire connected between the battery and the control module;
  • the end cover includes a mounting hole for mounting the control module;
  • the end cap further And including at least one wire slot opened on the inner wall of the mounting hole and used for the wire to pass through.
  • the atomizing assembly includes an atomizing sleeve integrally formed with or detachably coupled to the battery sleeve; the end cap is mounted on the The battery sleeve is remote from the end of the atomization sleeve.
  • the end cover further includes an end cap body, and at least one unloading groove opened at an end of the end cap body adjacent to the battery; the mounting hole is opened at the end The cover body is adjacent to one end of the battery.
  • the end cover further includes a limiting portion protruding from an inner wall of the mounting hole away from the end of the battery sleeve; the control module is away from the end of the battery
  • the limiting portions abut each other; the storage line slot extends axially through the inner wall of the mounting hole to the limiting portion.
  • a distance between an end surface of the end cap adjacent to the battery and an end surface of the control module adjacent to the battery is greater than or equal to 1 mm.
  • the storage line groove is any one of a square groove, a circular groove, and a waist groove.
  • the end cover further includes an end cap body mounted at one end of the battery sleeve; the end cap body includes an inserting portion mounted inside the battery sleeve, and An external portion disposed outside the battery sleeve; the mounting hole is opened at an end of the insertion portion adjacent to the battery.
  • the insertion portion is a cylindrical structure; the mounting hole is a circular hole structure; the axis of the mounting hole is offset from the axis of the insertion portion; the storage line slot is located The mounting hole is on the inner wall having the shortest distance from the axis of the insertion portion.
  • the end cover further includes at least one first venting groove formed on an outer side wall of the insertion portion, and at least one opening on an outer side wall of the outer portion a second venting groove; the first venting groove is in communication with the second venting groove to form a passage for airflow.
  • the first venting groove and the second venting groove are combined to form an L shape.
  • the present invention also constructs a battery assembly assembly method comprising the following steps:
  • the end cover of the battery assembly adopts at least one wire slot that is opened on the inner wall of the mounting hole and used for the wire to pass through. Structure, when the end cover is assembled, the storage line slot is used for accommodating the wire, which can effectively prevent the battery sleeve and the end cover from pressing each other to cause the wire to be scraped, thereby avoiding short circuit or open circuit of the circuit in the battery assembly. Thereby improving the quality of the product in which the battery assembly is assembled.
  • Figure 2 is a perspective structural view of an end cap in the battery assembly shown in Figure 1;
  • FIG. 3 is a schematic structural view of a battery assembly according to a preferred embodiment of the present invention.
  • Figure 4 is a perspective structural view of an end cap in the battery assembly shown in Figure 2;
  • FIG. 5 is a schematic structural view of a battery assembly according to a second embodiment of the present invention.
  • Figure 6 is a perspective structural view of an end cap in the battery assembly shown in Figure 5;
  • FIG. 7 is a schematic structural view of a battery assembly according to a third embodiment of the present invention.
  • Figure 8 is a perspective structural view of an end cap in the battery assembly shown in Figure 7;
  • Figure 9 is an exploded view of one of the preferred embodiments of the electronic cigarette provided by the present invention.
  • Figure 10 is an exploded view of the second preferred embodiment of the electronic cigarette provided by the present invention.
  • one of the preferred embodiments of the present invention provides a battery assembly for combining with the atomizing assembly 10 to form an electronic cigarette.
  • the battery assembly includes a battery can 1, a battery 2, an end cap 3, a control module 4, and a wire 5.
  • the battery can 1 is generally a hollow cylindrical structure.
  • the battery 2 is mounted inside the battery can 1 and the end cap 3 is mounted at one end of the battery can 1 .
  • the control module 4 is used to control the operation of the atomizing assembly 10.
  • the wire 5 is connected between the battery 2 and the control module 4 to achieve electrical connection therebetween.
  • the end cap 3 includes an end cap body 31, a mounting hole 32, a wire retaining groove 33, a dragging groove 34, a limiting portion 35, a first venting groove 36, and a second venting groove 37.
  • the end cap body 31 includes an insertion portion 311 and an outer portion 312.
  • the insertion portion 311 has a cylindrical structure that is mounted inside the battery can 1 .
  • the outer wall of the insertion portion 311 and the inner wall of the battery can 1 are in contact with each other, so that the insertion portion 311 is firmly inserted into the inside of the battery can 1 .
  • the outer portion 312 is substantially cylindrical in shape and is placed outside the battery can 1 .
  • the outer diameter of the outer portion 312 is the same as the outer diameter of the battery can 1 , and the insertion portion 311 is formed by the outer portion 312 being reduced in diameter near one end surface of the battery.
  • the outer portion 312 is curved away from the end surface of the battery cannula 1, and the curved surface is curved toward the side away from the battery cannula 1.
  • the mounting hole 32 is formed at one end of the insertion portion 311 near the battery 2.
  • the mounting hole 32 has a circular hole structure, and the mounting hole 32 is coaxially disposed with the insertion portion 311.
  • the control module 4 is mounted in the mounting hole 32.
  • the mounting hole 32 is disposed away from the inner wall of the battery can 1 with a lamp (not shown) for simulating tobacco burning.
  • the luminaire is coupled to the control module 4, and the light produced during operation can realistically mimic tobacco combustion. In other embodiments of the invention, the luminaire can also produce lights of other colors, and the end cap 3 can produce various sinuous lighting effects when smoking, to meet the psychological behavior needs of the smoker.
  • the insertion portion 311 is provided with an opening (not labeled) near the inner end edge of the battery 2, and the opening extends along the insertion portion 311 to form the line groove 33.
  • the inner edge, that is, the insertion portion 311 is adjacent to the edge of the end surface of the battery 2 adjacent to the mounting hole 32.
  • the wire groove 33 is provided along the axial direction of the insertion portion 311, and the opening of the insertion portion 311 is provided on the end surface of the insertion portion 311 close to the battery 2.
  • one of the line grooves 33 is provided.
  • the line groove 33 is any one of a square groove, a circular groove, and a waist groove. In other embodiments of the present invention, the line groove 33 is not limited to the above structure.
  • the end cap 3 When the end cap 3 is assembled with the battery can 1 , since the wire 5 is placed in the wire slot 33 , it is also possible to effectively prevent the end cap 3 and the battery can 1 from squeezing the wire 5 to each other and damaging the wire 5 , thereby effectively preventing the
  • the circuit in the battery assembly generates a short circuit or an open circuit to improve the stability of the quality of the product in which the battery assembly is assembled.
  • the unloading grooves 34 is provided, which is opened at one end of the insertion portion 311 near the battery 2.
  • the insertion portion 311 is provided with an opening (not labeled) extending through the outer side wall of the insertion portion 311 and the mounting hole 32 near the end surface of the battery 2, and the opening extends axially along the insertion portion 311 to form the unloading groove. 34.
  • the unloading groove 34 has a substantially square groove structure.
  • the unloading groove 34 is provided with three, and the three unloading grooves 34 are evenly distributed on the outer wall of the interposing portion 311.
  • the end cap 3 With the structure of the unloading groove 34, the end cap 3 can be easily inserted into the battery can 1 and even if the end cap 3 is assembled with the battery can 1 .
  • the number of the unloading grooves 34 may have other options.
  • the end cap 3 is provided with one or two unloading grooves 34 and the like.
  • the limiting portion 35 is for limiting the position at which the control module 4 is mounted in the mounting hole 32, and the storage line slot 33 penetrates the limiting portion 35.
  • the limiting portion 35 is substantially annular and protrudes from the inner wall of the mounting hole 32 away from the battery 2 , that is, the limiting portion 35 extends from the inner wall of the mounting hole 32 away from the end of the battery 2 toward the axis of the insertion portion 311 . .
  • the first venting grooves 36 is provided, which is opened on the outer side wall of the insertion portion 311.
  • the second venting groove 37 is also provided at least one, which is opened on the outer side wall of the outer portion 312.
  • the first venting groove 36 communicates with the second venting groove 37 to form a passage for the airflow to flow, and the airflow for triggering the operation of the control module 4 to flow through the passage.
  • the first ventilation groove 36 and the second ventilation groove 37 are any one of a square groove, a circular groove and a waist groove, and the first ventilation groove 36 and the second ventilation groove 37 are combined to form a shape. L shape.
  • the end cover 3 adopts the structure of the first ventilation groove 36 and the second ventilation groove 37, and can ensure the battery assembly has a good ventilation effect.
  • the distance between the end surface of the end cap 3 close to the battery 2 and the end surface of the control module 4 near the battery 2 is greater than or equal to 1 mm. Preferably, the distance is 1 mm. Since the end cover 3 is disposed close to the end surface of the battery 2 and the end surface of the control module 4 close to the battery 2, when the end cover 3 is assembled with the battery sleeve 1, the battery 2 can be effectively prevented from being squeezed by the control module 4, thereby The control module 4 serves as a protection.
  • the output of the control module 4 is coupled to the atomizing assembly 10 and can be used to control the operation of the atomizing assembly 10.
  • An air flow sensor (not shown) is disposed in the control module 4.
  • the control module 4 controls the battery 2 to supply power to the atomizing assembly 10 according to the airflow signal sensed by the airflow sensor. Thereby controlling the atomizing assembly 10 to generate smoke.
  • a preferred embodiment of the present invention provides a battery assembly which differs from the embodiment in that the mounting hole 32 is opened in the insertion portion 311, and The wire groove 33 is disposed at a position in the mounting hole 32.
  • the end cover 3 omits the structure of the unloading groove 34.
  • the axis of the mounting hole 32 is offset from the axis of the insertion portion 311, that is, the mounting hole 32 is different from the insertion portion 311.
  • the line groove 33 is located on the inner wall of the mounting hole 32 which is the shortest distance from the axis of the insertion portion 311, that is, the line groove 33 is located at the thicker wall of the insertion portion 311.
  • the axis of the mounting hole 32 is configured to deviate from the axis of the insertion portion 311, so that the wire slot 33 can be opened on the inner wall of the mounting hole 32.
  • This structure can skillfully solve the size of the control module 4 and the end cover 3. In this case, the wire slot 33 can be opened deeper, so that the wire 5 can be better protected and assembly is facilitated.
  • a preferred embodiment of the present invention provides a battery pack which differs from one of the embodiments in the number of line slots 33.
  • the end cover 3 omits the unloading groove 34.
  • the line groove 33 is provided with three, and the three line grooves 33 are evenly distributed on the inner wall of the mounting hole 32.
  • the number of the storage line slots 33 may have other options.
  • the end cover 3 is provided with two or four storage line slots 33, etc., and by providing a plurality of storage line slots 33, The wires 5 are respectively located in the different line grooves 33, thereby reducing the mutual pressing between the wires 5.
  • the end cover 3 adopts a structure including at least one storage line groove 33 which is opened on the inner wall of the mounting hole 32 and is used for the passage of the wire 5.
  • the storage line groove 33 is for accommodating the wire. 5, can effectively prevent the battery cannula 1 and the end cap 3 from squeezing the wires 5 to each other, so that the wires 5 are scraped, thereby avoiding short circuit or open circuit in the circuit in the battery assembly, thereby improving the quality of the product assembly of the battery assembly. .
  • the present invention also constructs an electronic cigarette comprising an atomizing assembly 10 and the battery assembly.
  • the atomizing assembly 10 includes an atomizing sleeve 11 integrally formed with or detachably coupled to the battery can 1 .
  • the battery can 1 is detachably coupled to the atomizing sleeve 11.
  • the battery cannula 1 and the atomization sleeve 11 are connected by screwing.
  • the battery 2 is mounted in the battery can 1 and the end cap 3 is mounted at the end of the battery can 1 away from the atomizing sleeve 11.
  • the battery cannula 1 and the atomization cannula 11 may also be in other detachable manners, such as a snap connection or the like.
  • the electronic cigarette differs from the electronic cigarette in one embodiment in the structure of the battery can 1.
  • the electronic cigarette includes the battery assembly and the atomizing assembly 10 as described in the above embodiments, and the battery can 1 in the battery assembly is integrally formed with the atomizing sleeve 11 of the atomizing assembly 10.
  • the electronic cigarette in this embodiment is a common disposable electronic cigarette.
  • the present invention also constructs a method of assembling a battery assembly, comprising the following steps:
  • the wire 5 is connected between the battery 2 and the control module 4. Since the connection pin of the battery 2 is disposed at one end of the control module 4, the connection pin of the control module 4 is disposed at one end away from the battery 2, and one end of the wire 5 is connected to the battery 2, and the other end thereof crosses the control module 4. The outer wall is connected to the connection pin of the control module 4.
  • the wire 5 is aligned with the wire slot 33, and the control module 4 is inserted into the mounting hole 32.
  • the wire 5 is placed in the wire slot 33, so that the control module 4 and the end cap 3 can be effectively prevented from pressing the wire 5 with each other.
  • the assembled battery 2, the wire 5, the control module 4, and the end cap 3 are sequentially mounted in the battery can 1 .
  • the assembly method of the battery assembly as described above since the end cover 3 in the battery assembly employs a structure including at least one storage line groove 33 which is opened on the inner wall of the mounting hole 32 and is used for the wire 5 to pass therethrough, the assembly end When the cover 3 is used, the wire slot 33 is for accommodating the wire 5, which can effectively prevent the battery cannula 1 and the end cap 3 from pressing each other with the wire 5 to cause the wire 5 to be scratched, thereby avoiding short circuit of the circuit in the battery assembly or The phenomenon of disconnection, thereby improving the quality of the product in which the battery assembly is assembled.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biophysics (AREA)
  • Computer Hardware Design (AREA)
  • Battery Mounting, Suspending (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Abstract

一种电池组件、电子烟以及电池组件的组装方法。电池组件用于与雾化组件（10）组合形成电子烟。电池组件包括电池套管（1）、电池（2）、端盖（3）、控制模块（4）以及导线（5）。端盖（3）包括用于安装控制模块（4）的安装孔（32），端盖（3）还包括至少一个开设在安装孔（32）内壁上并用于供导线（5）穿过的藏线槽（33）。电池组件中的端盖（3）采用包括至少一个开设在安装孔（32）内壁上并用于供导线（5）穿过的藏线槽（33）的结构，装配端盖（3）时，该藏线槽（33）用于容纳导线（5），可以有效地防止电池套管（1）和端盖（3）相互挤压导线（5）而使导线（5）被刮破，从而避免电池组件中的电路产生短路或断路现象，进而提高装配电池组件的产品质量。

Description

电池组件、电子烟以及电池组件的组装方法 技术领域
本发明涉及日用电子产品领域，更具体地说，涉及一种电池组件、电子烟以及电池组件的组装方法。
背景技术
电子烟包括电池组件和雾化组件。如图1以及图2所示，现有技术中的电池组件包括电池套管1、安装在电池套管1内部的电池2、安装在电池套管1一端的端盖3、用于控制雾化组件10工作的控制模块4，以及连接在电池2与控制模块4之间的导线5。控制模块4安装在端盖3内，该控制模块4的连接引脚设置在远离电池2的一端。端盖3靠近套管1的一端开设有缺口槽30，导线5的一端电连接在电池2的电极上，其另一端穿过缺口槽30与控制模块4的连接引脚电连接。然而，端盖3在装配压入电池套管1的过程中，导线5容易偏离缺口槽30，使得导线5夹持在电池套管1和端盖3之间的间隙中，易造成导线5的破损，进而造成电路断路或短路，从而影响所述电子烟的正常使用。
发明内容
本发明要解决的技术问题在于，针对现有技术的上述电池组件中的端盖在装配压入电池套管的过程中，容易造成导线破损的缺陷，提供一种能够有效地避免损伤导线的电池组件、电子烟以及电池组件的组装方法。
本发明解决其技术问题所采用的技术方案是：构造一种电池组件，用于与雾化组件组合形成电子烟；所述电池组件包括电池套管、安装在所述电池套管内部的电池、安装在所述电池套管一端的端盖、用于控制所述雾化组件工作的控制模块，以及连接在所述电池与所述控制模块之间的导线；所述端盖包括用于安装所述控制模块的安装孔；所述端盖还包括至少一个开设在所述安装孔内壁上并用于供所述导线穿过的藏线槽。
在本发明所述的电池组件中，所述端盖还包括端盖本体，以及至少一个开设在所述端盖本体靠近所述电池的一端的卸力槽；所述安装孔开设在所述端盖本体靠近所述电池的一端。
在本发明所述的电池组件中，所述端盖还包括凸设在所述安装孔远离所述电池套管的一端内壁上的限位部；所述控制模块远离所述电池的一端与所述限位部相互抵持；所述藏线槽沿所述安装孔的内壁轴向贯穿至所述限位部。
在本发明所述的电池组件中，所述端盖靠近所述电池的端面与所述控制模块靠近所述电池的端面之间的距离大于等于1mm。
在本发明所述的电池组件中，所述藏线槽为方形槽、圆形槽以及腰形槽中的任意一种。
在本发明所述的电池组件中，所述端盖还包括安装在所述电池套管的一端的端盖本体；所述端盖本体包括安装在所述电池套管内部的插装部，以及置于所述电池套管外部的外置部；所述安装孔开设在所述插装部靠近所述电池的一端。
在本发明所述的电池组件中，所述插装部为圆柱状结构；所述安装孔为圆孔结构；所述安装孔的轴线偏离所述插装部的轴线；所述藏线槽位于所述安装孔上与所述插装部的轴线距离最短的内壁上。
在本发明所述的电池组件中，所述端盖还包括至少一个开设在所述插装部的外侧壁上的第一通气槽，以及至少一个开设在所述外置部的外侧壁上的第二通气槽；所述第一通气槽与所述第二通气槽相连通以形成供气流流通的通道。
在本发明所述的电池组件中，所述第一通气槽与所述第二通气槽组合形成的形状呈L形。
本发明还构造了一种电子烟，包括电池组件以及雾化组件；所述电池组件包括电池套管、安装在所述电池套管内部的电池、安装在所述电池套管一端的端盖、用于控制所述雾化组件工作的控制模块，以及连接在所述电池与所述控制模块之间的导线；所述端盖包括用于安装所述控制模块的安装孔；所述端盖还包括至少一个开设在所述安装孔内壁上并用于供所述导线穿过的藏线槽。
在本发明所述的电子烟中，所述雾化组件包括与所述电池套管一体成型或可拆卸地连接在所述电池套管上的雾化套管；所述端盖安装在所述电池套管远离所述雾化套管的端部。
在本发明所述的电子烟中，所述端盖还包括端盖本体，以及至少一个开设在所述端盖本体靠近所述电池的一端的卸力槽；所述安装孔开设在所述端盖本体靠近所述电池的一端。
在本发明所述的电子烟中，所述端盖还包括凸设在所述安装孔远离所述电池套管的一端内壁上的限位部；所述控制模块远离所述电池的一端与所述限位部相互抵持；所述藏线槽沿所述安装孔的内壁轴向贯穿至所述限位部。
在本发明所述的电子烟中，所述端盖靠近所述电池的端面与所述控制模块靠近所述电池的端面之间的距离大于等于1mm。
在本发明所述的电子烟中，所述藏线槽为方形槽、圆形槽以及腰形槽中的任意一种。
在本发明所述的电子烟中，所述端盖还包括安装在所述电池套管的一端的端盖本体；所述端盖本体包括安装在所述电池套管内部的插装部，以及置于所述电池套管外部的外置部；所述安装孔开设在所述插装部靠近所述电池的一端。
在本发明所述的电子烟中，所述插装部为圆柱状结构；所述安装孔为圆孔结构；所述安装孔的轴线偏离所述插装部的轴线；所述藏线槽位于所述安装孔上与所述插装部的轴线距离最短的内壁上。
在本发明所述的电子烟中，所述端盖还包括至少一个开设在所述插装部的外侧壁上的第一通气槽，以及至少一个开设在所述外置部的外侧壁上的第二通气槽；所述第一通气槽与所述第二通气槽相连通以形成供气流流通的通道。
在本发明所述的电子烟中，所述第一通气槽与所述第二通气槽组合形成的形状呈L形。
基于上述电池组件，本发明还构造了一种电池组件组装方法，包括以下步骤：
S1、将所述导线连接在所述电池与所述控制模块之间；
S2、将所述导线对准所述藏线槽，再将控制模块插入所述安装孔中；
S3、将组装之后的电池、导线、控制模块以及端盖依次安装在所述电池套管中。
实施本发明的电池组件、电子烟以及电池组件的组装方法，具有以下有益效果：所述电池组件中的端盖采用包括至少一个开设在安装孔内壁上并用于供导线穿过的藏线槽的结构，装配端盖时，该藏线槽用于容纳导线，可以有效地防止电池套管和端盖相互挤压导线而使导线被刮破，从而避免电池组件中的电路产生短路或断路现象，进而提高装配所述电池组件的产品质量。
附图说明
下面将结合附图及实施例对本发明作进一步说明，附图中：
图1是现有技术中电池组件的结构示意图；
图2是图1所示的电池组件中的端盖的立体结构图；
图3是本发明较佳实施例之一提供的电池组件的结构示意图；
图4是图2所示的电池组件中的端盖的立体结构图；
图5是本发明较佳实施例之二提供的电池组件的结构示意图；
图6是图5所示的电池组件中的端盖的立体结构图；
图7是本发明较佳实施例之三提供的电池组件的结构示意图；
图8是图7所示的电池组件中的端盖的立体结构图；
图9是本发明提供的电子烟的较佳实施例之一的爆炸图；
图10是本发明提供的电子烟的较佳实施例之二的爆炸图。
具体实施方式
为了对本发明的技术特征、目的和效果有更加清楚的理解，现对照附图详细说明本发明的具体实施方式。
如图3、图4并参阅图9所示，本发明的较佳实施例之一提供一种电池组件，其用于与雾化组件10组合形成电子烟。该电池组件包括电池套管1、电池2、端盖3、控制模块4以及导线5。电池套管1大致为中空的圆柱状结构。电池2安装在电池套管1的内部，端盖3安装在电池套管1的一端。控制模块4用于控制雾化组件10工作。导线5连接在电池2与控制模块4之间，以实现两者的电连接。
如图4并参阅图3所示，端盖3包括端盖本体31、安装孔32、藏线槽33、卸力槽34、限位部35、第一通气槽36以及第二通气槽37。其中：端盖本体31包括插装部311以及外置部312。插装部311为圆柱状结构，其安装在电池套管1的内部。本实施例中，插装部311的外壁与电池套管1的内壁相互抵持，使得插装部311稳固地插装在电池套管1的内部。外置部312大致为圆柱状结构，其置于电池套管1的外部。该外置部312的外径与电池套管1的外径相同，插装部311由外置部312靠近电池的一端面缩径而成。该外置部312远离电池套管1的端面呈弧形面，且该弧形面向远离电池套管1的一侧弯曲。
如图4并参阅图3所示，安装孔32开设在插装部311靠近电池2的一端，该安装孔32为圆孔结构，且安装孔32与插装部311同轴设置。控制模块4安装在该安装孔32中。本实施例中，安装孔32远离电池套管1的内壁上设置有用于模仿烟草燃烧的灯具（未图示）。该灯具与控制模块4连接，其工作时产生的灯光能够逼真地模仿烟草燃烧。在本发明的其它实施例中，该灯具亦可以产生其它颜色的灯光，在吸烟时端盖3能够产生各种璀璨的灯光效果，以满足吸烟者的心理行为需求。
如图4并参阅图3所示，藏线槽33至少设置有一个，其开设在安装孔32的内壁上，该藏线槽33用于供导线5穿过。本实施例中，插装部311靠近电池2的内端缘开设有开口（未标号），该开口沿插装部311轴向延伸形成该藏线槽33。该内端缘即插装部311靠近电池2的端面与安装孔32相邻的边缘。亦可以理解为，藏线槽33沿插装部311的轴向设置，且插装部311的开口设置在插装部311靠近电池2的端面上。本实施例中，藏线槽33设置有一个。该藏线槽33为方形槽、圆形槽以及腰形槽中的任意一种。在本发明的其它实施例中，藏线槽33并不局限于上述结构。采用藏线槽33的结构，控制模块4与端盖3装配时，导线5与藏线槽33相互对准，控制模块4插装在安装孔32的过程中，导线5置于藏线槽33内，从而能够有效地避免控制模块4与端盖3相互挤压导线5，既而有效地防止损坏导线5，以保证所述电池组件电路的稳定性能。当端盖3与电池套管1装配时，由于导线5置于藏线槽33，同样能够有效地避免端盖3与电池套管1相互挤压导线5而损坏导线5，从而有效地防止所述电池组件中的电路产生短路或断路现象，以提高装配所述电池组件的产品质量的稳定性。
如图4并参阅图3所示，卸力槽34至少设置有一个，其开设在插装部311靠近电池2的一端。本实施例中，插装部311靠近电池2的端面开设有贯穿插装部311的外侧壁和安装孔32的开口（未标号），该开口沿插装部311轴向延伸形成该卸力槽34。该卸力槽34大致为方形槽结构。优选地，卸力槽34设置有三个，三个卸力槽34均匀地分布在插装部311的外壁上。采用卸力槽34的结构，可以较为轻易地将端盖3插装在电池套管1中，也即便于端盖3与电池套管1实现装配。在本发明的其它实施例中，该卸力槽34的数量亦可以有其它的选择，例如端盖3设置有一个或二个卸力槽34等。
如图4并参阅图3所示，限位部35用于限制控制模块4安装在安装孔32中的位置，藏线槽33贯穿至该限位部35。该限位部35大致为环状结构，其凸设在安装孔32远离电池2的一端内壁上，也即限位部35由安装孔32远离电池2的一端内壁朝向插装部311的轴线延伸。控制模块4安装在安装孔32中时，控制模块4远离电池2的一端与限位部35相互抵持。
如图4并参阅图3所示，第一通气槽36至少设置有一个，其开设在插装部311的外侧壁上。第二通气槽37同样至少设置有一个，其开设在外置部312的外侧壁上。第一通气槽36与第二通气槽37相连通以形成供气流流通的通道，用于触发控制模块4工作的气流流经该通道。本实施例中，第一通气槽36与第二通气槽37为方形槽、圆形槽以及腰形槽中的任意一种，且第一通气槽36与第二通气槽37组合形成的形状呈L形。所述端盖3采用第一通气槽36与第二通气槽37的结构，能够保证所述电池组件具有良好的通气效果。
如图3所示，本实施例中，端盖3靠近电池2的端面与控制模块4靠近电池2的端面之间的距离大于等于1mm。优选地，该距离为1mm。由于端盖3靠近电池2的端面与控制模块4靠近电池2的端面之间设置有间隙，在端盖3与电池套管1装配时，能够有效地避免电池2挤压控制模块4，从而对控制模块4起到保护作用。
如图3并参阅图9所示，控制模块4的输出端与雾化组件10连接，可用于控制雾化组件10工作。控制模块4中设置有气流传感器（未图示），当所述电池组件与雾化组件10连接并正常工作时，控制模块4根据气流传感器感应的气流信号控制电池2对雾化组件10进行供电，从而控制雾化组件10产生烟雾。
如图5以及图6所示，本发明的较佳实施例之二提供一种电池组件，其与实施例之一所不同之处在于安装孔32开设在插装部311中的位置，以及藏线槽33设置在安装孔32中的位置。本实施例中，所述端盖3省略了卸力槽34的结构。安装孔32的轴线偏离插装部311的轴线，也即安装孔32与插装部311不同轴。藏线槽33位于安装孔32上与插装部311的轴线距离最短的内壁上，也即藏线槽33位于插装部311的较厚壁处。安装孔32的轴线采用偏离插装部311的轴线的结构，便于在安装孔32的内壁开设藏线槽33，此种结构可巧妙地解决了在控制模块4及端盖3的尺寸大小不变的情况下，能较深地开设所述藏线槽33，从而可较好地保护所述导线5以及便于装配。
如图7以及图8所示，本发明的较佳实施例之三提供一种电池组件，其与实施例之一所不同之处在于藏线槽33的数量。本实施例中，所述端盖3省略了卸力槽34。藏线槽33设置有三个，三个藏线槽33均匀地分布在安装孔32的内壁上。在本发明的其它实施例中，藏线槽33的数量亦可以有其它的选择，例如端盖3设置有二个或四个藏线槽33等，通过设置多个藏线槽33，使多根所述导线5分别位于所述不同的藏线槽33内，从而减少导线5之间的相互挤压。
使用上述电池组件时，端盖3采用包括至少一个开设在安装孔32内壁上并用于供导线5穿过的藏线槽33的结构，装配端盖3时，该藏线槽33用于容纳导线5，可以有效地防止电池套管1和端盖3相互挤压导线5而使得导线5被刮破，从而避免电池组件中的电路产生短路或断路现象，进而提高装配所述电池组件的产品质量。
如图9并参阅图3所示，基本上述电池组件的结构，本发明还构造了一种电子烟，其包括雾化组件10及所述电池组件。所述雾化组件10包括与所述电池套管1一体成型或可拆卸地连接在所述电池套管1上的雾化套管11。本发明提供的电子烟的较佳实施例之一中，本实施例中，电池套管1可拆卸地连接在雾化套管11上。电池套管1与雾化套管11采用螺纹连接的方式进行连接。电池2安装在电池套管1内，端盖3安装在电池套管1远离雾化套管11的端部。在本发明的其它实施例中，电池套管1与雾化套管11亦可采用其它的可拆卸连接方式，例如卡扣连接等。
如图10所示，本发明提供的电子烟的较佳实施例之二中，该电子烟与上述电子烟的实施例之一所不同之处在于电池套管1的结构。所述电子烟包括如上实施例中所述的电池组件以及雾化组件10，所述电池组件中的电池套管1与所述雾化组件10的雾化套管11一体成型。本实施例中的所述电子烟即为常见的一次性电子烟。
基于上述电池组件的结构，本发明还构造了一种电池组件的组装方法，包括以下步骤：
S1、将导线5连接在电池2与控制模块4之间。由于电池2的连接引脚设置在靠近控制模块4的一端，控制模块4的连接引脚设置在远离电池2的一端，导线5的一端连接在电池2上时，其另一端跨过控制模块4的外壁与控制模块4的连接引脚连接。
S2、将导线5对准藏线槽33，再将控制模块4插入安装孔32中。控制模块4在插入安装孔32的过程中，导线5置于藏线槽33内，从而能够有效地避免控制模块4与端盖3相互挤压导线5。
S3、将组装之后的电池2、导线5、控制模块4以及端盖3依次安装在电池套管1中。使用如上所述的电池组件的组装方法时，由于所述电池组件中的端盖3采用包括至少一个开设在安装孔32内壁上并用于供导线5穿过的藏线槽33的结构，装配端盖3时，该藏线槽33用于容纳导线5，可以有效地防止电池套管1和端盖3相互挤压导线5而使得导线5被刮破，从而避免电池组件中的电路产生短路或断路现象，进而提高装配所述电池组件的产品质量。
上面结合附图对本发明的实施例进行了描述，但是本发明并不局限于上述的具体实施方式，上述的具体实施方式仅仅是示意性的，而不是限制性的，本领域的普通技术人员在本发明的启示下，在不脱离本发明宗旨和权利要求所保护的范围情况下，还可做出很多形式，这些均属于本发明的保护之内。

Claims (20)

  1. 一种电池组件，用于与雾化组件（10）组合形成电子烟；所述电池组件包括电池套管（1）、安装在所述电池套管（1）内部的电池（2）、安装在所述电池套管（1）一端的端盖（3）、用于控制所述雾化组件（10）工作的控制模块（4），以及连接在所述电池（2）与所述控制模块（4）之间的导线（5）；所述端盖（3）包括用于安装所述控制模块（4）的安装孔（32）；其特征在于：所述端盖（3）还包括至少一个开设在所述安装孔（32）内壁上并用于供所述导线（5）穿过的藏线槽（33）。
  2. 根据权利要求1所述的电池组件，其特征在于：所述端盖（3）包括端盖本体（31），以及至少一个开设在所述端盖本体（31）靠近所述电池（2）的一端的卸力槽（34）；所述安装孔（32）开设在所述端盖本体（31）靠近所述电池（2）的一端。
  3. 根据权利要求1所述的电池组件，其特征在于：所述端盖（3）还包括凸设在所述安装孔（32）远离所述电池（2）的一端内壁上的限位部（35）；所述控制模块（4）远离所述电池（2）的一端与所述限位部（35）相互抵持；所述藏线槽（33）沿所述安装孔（32）的内壁轴向贯穿至所述限位部（35）。
  4. 根据权利要求1所述的电池组件，其特征在于：所述端盖（3）靠近所述电池（2）的端面与所述控制模块（4）靠近所述电池（2）的端面之间的距离大于等于1mm。
  5. 根据权利要求1所述的电池组件，其特征在于：所述藏线槽（33）为方形槽、圆形槽以及腰形槽中的任意一种。
  6. 根据权利要求1所述的电池组件，其特征在于：所述端盖（3）包括安装在所述电池套管（1）的一端的端盖本体（31）；所述端盖本体（31）包括安装在所述电池套管（1）内部的插装部（311），以及置于所述电池套管（1）外部的外置部（312）；所述安装孔（32）开设在所述插装部（311）靠近所述电池（2）的一端。
  7. 根据权利要求6所述的电池组件，其特征在于：所述插装部（311）为圆柱状结构；所述安装孔（32）为圆孔结构；所述安装孔（32）的轴线偏离所述插装部（311）的轴线；所述藏线槽（33）位于所述安装孔（32）的与所述插装部（311）的轴线距离最短的内壁上。
  8. 根据权利要求6所述的电池组件，其特征在于：所述端盖（3）还包括至少一个开设在所述插装部（311）的外侧壁上的第一通气槽（36），以及至少一个开设在所述外置部（312）的外侧壁上的第二通气槽（37）；所述第一通气槽（36）与所述第二通气槽（37）相连通以形成供气流流通的通道。
  9. 根据权利要求8所述的电池组件，其特征在于：所述第一通气槽（36）与所述第二通气槽（37）组合形成的形状呈L形。
  10. 一种电子烟，包括电池组件以及雾化组件（10）；所述电池组件包括电池套管（1）、安装在所述电池套管（1）内部的电池（2）、安装在所述电池套管（1）一端的端盖（3）、用于控制所述雾化组件（10）工作的控制模块（4），以及连接在所述电池（2）与所述控制模块（4）之间的导线（5）；所述端盖（3）包括用于安装所述控制模块（4）的安装孔（32）；其特征在于：所述端盖（3）还包括至少一个开设在所述安装孔（32）内壁上并用于供所述导线（5）穿过的藏线槽（33）。
  11. 根据权利要求10所述的电子烟，其特征在于：所述雾化组件（10）包括与所述电池套管（1）一体成型或可拆卸地连接在所述电池套管（1）上的雾化套管（11）；所述端盖（3）安装在所述电池套管（1）远离所述雾化套管（11）的端部。
  12. 根据权利要求11所述的电子烟，其特征在于：所述端盖（3）还包括端盖本体（31），以及至少一个开设在所述端盖本体（31）靠近所述电池（2）的一端的卸力槽（34）；所述安装孔（32）开设在所述端盖本体（31）靠近所述电池（2）的一端。
  13. 根据权利要求11所述的电子烟，其特征在于：所述端盖（3）还包括凸设在所述安装孔（32）远离所述电池（2）的一端内壁上的限位部（35）；所述控制模块（4）远离所述电池（2）的一端与所述限位部（35）相互抵持；所述藏线槽（33）沿所述安装孔（32）的内壁轴向贯穿至所述限位部（35）。
  14. 根据权利要求11所述的电子烟，其特征在于：所述端盖（3）靠近所述电池（2）的端面与所述控制模块（4）靠近所述电池（2）的端面之间的距离大于等于1mm。
  15. 根据权利要求11所述的电子烟，其特征在于：所述藏线槽（33）为方形槽、圆形槽以及腰形槽中的任意一种。
  16. 根据权利要求11所述的电子烟，其特征在于：所述端盖（3）还包括安装在所述电池套管（1）的一端的端盖本体（31）；所述端盖本体（31）包括安装在所述电池套管（1）内部的插装部（311），以及置于所述电池套管（1）外部的外置部（312）；所述安装孔（32）开设在所述插装部（311）靠近所述电池（2）的一端。
  17. 根据权利要求16所述的电子烟，其特征在于：所述插装部（311）为圆柱状结构；所述安装孔（32）为圆孔结构；所述安装孔（32）的轴线偏离所述插装部（311）的轴线；所述藏线槽（33）位于所述安装孔（32）上与所述插装部（311）的轴线距离最短的内壁上。
  18. 根据权利要求16所述的电子烟，其特征在于：所述端盖（3）还包括至少一个开设在所述插装部（311）的外侧壁上的第一通气槽（36），以及至少一个开设在所述外置部（312）的外侧壁上的第二通气槽（37）；所述第一通气槽（36）与所述第二通气槽（37）相连通以形成供气流流通的通道。
  19. 根据权利要求18所述的电子烟，其特征在于：所述第一通气槽（36）与所述第二通气槽（37）组合形成的形状呈L形。
  20. 一种如权利要求1所述的电池组件的组装方法，其特征在于：包括以下步骤：
    S1、将所述导线（5）连接在所述电池（2）与所述控制模块（4）之间；
    S2、将所述导线（5）对准所述藏线槽（33），再将控制模块（4）插入所述安装孔（32）中；
    S3、将组装之后的电池（2）、导线（5）、控制模块（4）以及端盖（3）依次安装在所述电池套管（1）中。
PCT/CN2014/070608 2014-01-14 2014-01-14 电池组件、电子烟以及电池组件的组装方法 Ceased WO2015106388A1 (zh)

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