WO2014100910A1 - Use of oxygenated or polyoxygenated inorganic weak acids, or derivatives, residues and waste thereof, in order to increase the recovery of copper and/or the concentration of copper in processes for the leaching or bioleaching of copper minerals - Google Patents
Use of oxygenated or polyoxygenated inorganic weak acids, or derivatives, residues and waste thereof, in order to increase the recovery of copper and/or the concentration of copper in processes for the leaching or bioleaching of copper minerals Download PDFInfo
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- WO2014100910A1 WO2014100910A1 PCT/CL2013/000097 CL2013000097W WO2014100910A1 WO 2014100910 A1 WO2014100910 A1 WO 2014100910A1 CL 2013000097 W CL2013000097 W CL 2013000097W WO 2014100910 A1 WO2014100910 A1 WO 2014100910A1
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- copper
- polyoxygenated
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- bioleaching
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B15/00—Obtaining copper
- C22B15/0063—Hydrometallurgy
- C22B15/0065—Leaching or slurrying
- C22B15/0067—Leaching or slurrying with acids or salts thereof
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B15/00—Obtaining copper
- C22B15/0063—Hydrometallurgy
- C22B15/0065—Leaching or slurrying
- C22B15/0067—Leaching or slurrying with acids or salts thereof
- C22B15/0071—Leaching or slurrying with acids or salts thereof containing sulfur
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/04—Extraction of metal compounds from ores or concentrates by wet processes by leaching
- C22B3/06—Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic acid solutions, e.g. with acids generated in situ; in inorganic salt solutions other than ammonium salt solutions
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/18—Extraction of metal compounds from ores or concentrates by wet processes with the aid of microorganisms or enzymes, e.g. bacteria or algae
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Definitions
- the present invention relates to the use of weak inorganic, oxygenated or polyoxygenated acids, in any degree of concentration, their derivatives, residues and solid wastes in the leaching or bioleaching of copper ores, by sulfuric acid or its derivatives.
- boric acid its derivatives, minerals containing boron, borax, its derivatives, solid and liquid wastes and wastes, of boric acid and borax producing plants, and phosphoric acid , its minerals, its derivatives, wastes and solid wastes, in the leaching or bioleaching of copper ores, by means of sulfuric acid or its derivatives.
- weak oxygenated or polyoxygenated acids such as boric acid, its derivatives, minerals containing boron, borax, its derivatives, solid and liquid wastes and wastes, of boric acid and borax producing plants, and phosphoric acid , its minerals, its derivatives, wastes and solid wastes, in the leaching or bioleaching of copper ores, by means of sulfuric acid or its derivatives.
- the present invention also relates to a leaching and bioleaching process in which a weak oxygenated or polyoxygenated acid, such as boric acid or phosphoric acid, is incorporated as part of the process.
- a weak oxygenated or polyoxygenated acid such as boric acid or phosphoric acid
- the traditional copper ore leaching process is a hydrometallurgical process, which consists of recovering copper from its minerals, which are separated through the application of a solution of sulfuric acid and water.
- the threads that are performed in leaching are:
- the crushed material is carried by means of conveyor belts to the place where the formation of the pile will take place.
- the material is subjected to a first irrigation with a solution of water and sulfuric acid, known as the curing process, so as to begin the process of sulphation of the copper contained in the minerals early, at the same time as the material agglomerates fine coming from crushing.
- cement can be added simultaneously as a binder.
- the mineral is deposited neatly forming a continuous embankment of variable height (leaching pile).
- a drip irrigation system and / or sprinklers that cover the entire exposed area are installed on this battery.
- an impermeable membrane is previously installed on which there is a drainage system (grooved pipes) that allow to collect the solutions that infiltrate through the material.
- Irrigation system Through the drip irrigation system and / or sprinklers, an acidic water solution is slowly poured, with sulfuric acid on the surface of the batteries, which infiltrates the battery to its base. The leaching solution partially dissolves the copper contained in its minerals, forming a solution of copper sulfate, which is collected by the drainage system and taken out of the battery sector in waterproofed gutters. From this process, copper sulphate solutions with varying concentrations will be obtained, whose typical values are around 2 to 20 grams per liter (gpl) called PLS, which will be taken to various tanks where a purification of these, eliminating the solid particles that could contain.
- gpl grams per liter
- the solution that comes from the leaching piles, waste or impurities are removed.
- the copper concentration is increased in a range of approximately 5 times.
- To extract copper from the PLS solution it is mixed with a solution of paraffin and organic resin.
- the resin traps copper ions (Cu +2 ) selectively, obtaining on the one hand a resin-copper complex and on the other a copper depleted solution called refining, which is reused in it. leaching process and is recovered in the solutions obtained from the process.
- the resin-copper complex is treated independently with an acid-rich electrolyte solution, which causes the discharge of copper from the resin into the electrolyte. This is the solution that is taken to the electro-procurement plant.
- Bioleaching process In the bioleaching process, microorganisms are used to dissolve the minerals, releasing a valuable metal present in a mineral or in a concentrate, which with conventional methods would be very difficult to extract. Bioleaching is the conventional leaching process, biologically catalyzed but applied to sulphured minerals, in view of the need to increase the kinetics of its dissolution. In this way, the. Bioleaching is a chemical process, mediated by water and atmospheric oxygen and a biological process, mediated by microorganisms.
- Oxygen and carbon dioxide Since most of the leaching bacteria in nature are aerobic, they need a environment with oxygen to survive. It provides the oxygen (0 2 ) and carbon dioxide (C0 2 ) necessary for leaching, so it is important to ensure independent aeration of the technology used.
- Oxygen is used as an oxidant by microorganisms in leaching environments. Carbon dioxide is used as a carbon source for the manufacture of its cellular architecture or biomass generation.
- Nutrients The bacteria used in bioloxiviation require nutritional sources for optimal development, which can be obtained from the same mineral, such as ammonium, phosphate, sulfur, metal ions (such as Mg), etc. Magnesium is required for fixing C0 2 and phosphorus is required for energy metabolism.
- Temperature Microorganisms are classified according to the temperature range in which they can survive. Thus, the mesophylls survive in an optimal range of 30 ⁇ 40 ° C, the moderately thermophilic at a temperature close to 50 ° C, and the extremely thermophilic above 65 ° C. If the temperature of the medium in which the microorganisms are found is less than 5 ° C, they become inactive again fulfilling their function if the temperature increases, but if the temperature of the. medium exceeds, the optimal, microorganisms die. It is important to consider that the oxidation reaction of the sulphide minerals is exothermic, that is to say, it releases heat to the environment which causes the temperature to rise. The possibility of controlling the temperature will depend on the design of the busy bioleaching technology, for example it would be more difficult to control in a battery than a stirred tank
- Redox potential (Eh) The oxidation of the reduced species depends on the movement or transfer of electrons, therefore influences the metabolism of the bacteria. In this way, the measurement of potential is an indicator of microbial activity, the higher the potential measured, the greater the microbial activity. The optimum potential is 600 to 800 mV (milliVolt).
- Particle size the smaller the size of the mineral particle, the greater the area of contact that the microorganism has, making leaching more effective.
- C2 In RU2226559 (C2) (whose priority is RU20010127611 20011010), it describes a method for processing copper from waste thereof by adding a solution containing 15-25% sulfuric acid and 30-45% acid nitric. The resulting solution is allowed to stand until the release of gases yields, the copper is precipitated and separated by electrochemical extraction of copper. Treatment with the acid mixture improves the performance of the copper recovered from the electrochemical cell.
- a process for producing a leaching solution composed of water, monoethanolamine and a monoethanolamide salt has been described in EP160463B1.
- salt is produced by the addition of an acid such as carbonic, phosphoric, sulfuric, boric, nitric, hydrofluoric, hydrochloric, oxalic, malon, co, gallic, citric, ascorbic, formic, acetic, propionic acid or mixtures thereof.
- the acid is only added for the purpose of forming a salt and is not added directly or as a mineral to form the leaching solution.
- the main solvent is acidic to carbonic acid, which in the The process is formed by injection of carbon dioxide and air, establishing that in this way the process is easier to control and monitor.
- Borate type compounds are used in the non-metallic mining industry.
- One of the main minerals composed of boron is ulexite (NaC'aB 5 0 9 ⁇ 8H 2 0); This natural type borate is used in non-metallic mining for the production or production of boric acid, borax and other derivatives.
- boron derivatives such as borax and boric acid have been used as fertilizers and preservatives in the food industry.
- borax which is a soluble borate, is used in mining with ammonia as a mixture of cast iron and steel, due to its ability to reduce the melting point of the mixture and thus eliminate the contaminant iron oxide from the system .
- the use of borax in gold and silver jewelry foundry has also been described.
- boric acid As such is used for the manufacture of glass fibers, fire retardants, borosilicate glasses, soaps, detergents and certain pharmaceutical products. As for boric acid, it is used as an antiseptic, antibacterial, in the formulation of insecticides, as a compound of buffer solutions, and as a food preservative. On an industrial level, boric acid is recognized as a raw material in the manufacture of the monofiber.s that constitute textile fiberglass, which is used in the structural base of plastics and circuits electric Additionally, the use of boric acid as dynamite manufacturing material and weapons of mass destruction has been described.
- polyphosphates in liquid fertilizers concentrated by their high solubility has been specified, and they are also used in mining and industry as chelating agents. of metals. Additionally, the use of sodium and calcium polyphosphates has been described in the food industry and in the preparation of detergents. Other phosphates, in the form of ammonium salts, are widely used as raw material in the manufacture of fertilizers. In the mining and goldsmith industry, phosphate compounds, such as manganese phosphate, are used to prevent metal corrosion and improve lubrication. Similarly, zinc phosphate is used to prevent oxidation of metals.
- phosphoric acid as such is used as an ingredient in soft drinks, as a water softener, in the production of fertilizers and detergents, and in the mining industry as an anticorrosive, anti-reducing substance and as an agent to prevent the evaporation of gases.
- the objective of the present invention is to incorporate a weak, oxygenated or polyoxygenated acid into the irrigation system, or to add a top layer of another mineral to the leaching pile that can generate a weak oxygenated or polyoxygenated acid in order to improve recovery of copper and increase the concentration of copper in the PLS.
- Another preferred objective of the present invention is to incorporate a weak oxygenated or polyoxygenated acid into the bioloxing process, either by directly adding a weak acid to the bio1ixi.viation stack or by incorporating another mineral that can generate a weak acid in order to improve recovery. of copper and increase the concentration of copper obtained in this process.
- the present invention relates to the use of boric acid, (in any degree of concentration), its derivatives, minerals containing boron, borax, its derivatives, solid and liquid wastes and wastes, of boric acid and borax producing plants , in the leaching or biolixing of copper ores, by means of sulfuric acid or its derivatives.
- the present invention is also. refers to the use of phosphoric acid, (in any degree of concentration), its derivatives, phosphorus-containing minerals, its derivatives, solid and liquid wastes and wastes, of phosphoric acid producing plants, in the leaching or biolixing of copper ores , by sulfuric acid or its derivatives.
- the present invention also describes a leaching process in which a necessary amount of a weak oxygenated or polyoxygenated acid, or a compound or mineral that generates it, is added to the leaching process and sulfuric acid is added in parallel to the leach pile .
- the amount needed of weak acid will depend on the characteristics of the. mineral a. leach
- Said addition of the weak acid to the leaching stack can be carried out jointly with the sulfuric acid, or added simultaneously through the usual procedures of adding acid to the batteries.
- the incorporation of weak oxygenated or polyoxygenated acid can also be carried out if you are in the leach pile, adding a mineral or compound that generates a onto the leach pile. said weak acid. This due to. that the contact of the mineral or compound that generates the weak acid with sulfuric acid will generate the weak acid in situ.
- a similar procedure can be carried out in the bioleaching process, where it is possible to add the oxygenated or polyoxygenated weak acid directly to the bioleaching process in conjunction with the sulfuric acid, or obtain it in itself in the bioleaching stack, adding on the leaching pile a mineral or a compound that generates said weak acid.
- boric acid refers to H 3 B0 3 (trioxoboric acid (III), B (OH) 3 , also called orthoboric acid), or its derivatives.
- Boron minerals refers to, but not limited to, ulexite, colemanite, kernite, pandermite, bakerite, datolite, elbaite, admontite, aksaite, ameghinite, ammonium borate, arstastanite, avogadrite, axinite, bandilite, barberite, behierite, berborite, berborite, berborite, berborite, berborite, berborite, berborite boracita, boralsilite, borax, borazona, borcarita, bormuscov ⁇ ta, kalinite, calciborita, carboborato, chambersita, ita Charles, congolita, danburite, dat
- hungchaoita inderborita, inderita, inyoita, j eremej avo, jimboita, kalborsita, karlita, katoita, kornerupina, kotoita, kurnakovita, lardarelita, ludwigita, lueneburgite,izidwigita, manandonita, mcallisterita, metavita, norditita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferit
- Boron compounds refers, without limitation, to borax (Na 2 B 0 7 - 10H 2 O or pentahydrate, sodium borate, sodium tetraborate, sodium heptaoxotetraborate), borates (compounds containing boron oxoanions, with boron in the state of oxidation of +3), boranos (boron hydrides).
- phosphoric acid refers to H P0 4 .
- copper compounds are referred to without being limited to; Phosphates, Phosphonates, Phosphorus, Phosphides, Sodium hypophosphite, Phosphine oxide, Phosphorus pentafluoride, Phosphorus trichloride, Hexafluorophosphoric acid, Phosphorus oxide (III) and V), among others.
- Phosphorus minerals refers to phosphoric rocks without limitation, such as lignite, Andalusian, Aheilite, alderma ita, alforsite, alluaudite, altausite, amblygonite, Anapaite, apatite, arctite, Ardealite, arupite, augelite, Autunite, babeffite, barbosalite, baricite, barringerite, bassetite, bauxite, beartite, belovita benauita, beraunita, berilonita, berlinita, bermanita bertosaita, beusita, bifosfamita, bobierrita, boggildita bonshtedtita, brabantita, bradleyita, brazilianita, canaitaita brittany, canaitaita canaita , Cheralite, churchite, Cyrilov
- the samples used in leaching correspond to oxidized copper ores, mainly crisocola (hydrated copper silicate). From the samples 40 g were mashed. of dry and ground ore, on which the base of the leaching solution composed of 1000 mL of water, 61 mL of 5% H 2 S0 4 was added and, as proposed by the invention, varying amounts of boric acid. The resulting mixture was kept under stirring for 30 min. at room temperature (20-25 ° C). After obtaining a solution loaded with copper from leaching (PLS), a solvent extraction stage is continued.
- PLS solution loaded with copper from leaching
- the organic phase contains a high concentration of copper (ER) and its destination is the re-extraction stage.
- The. aqueous phase returns to. the leaching stage.
- EP electrolyte
- This electrolyte was re-extracted with charged organic (OC) in a separatory funnel and left under stirring for 15 min.
- the organic returns to the extraction stage and the rich electrolyte (with a concentration of 40 g / L) enters the electro-obtaining stage, so that at the exit of the electro-obtaining process the electrolyte is obtained obtained corresponds to the poor electrolyte.
- the copper recovery parameters were established according to the initial mass and recovered in the different stages of the process.
- Table 1 shows the standardized parameters for the stages included in the leaching process. Where PLS corresponds to the product obtained after treating the. Copper ore with the leaching solution and EP is poor electrolyte.
- Table 2 shows the volumes and masses of reagents used in the copper recovery process by adding boric acid in the leaching solution. Additionally, the concentration of copper present in the filtered liquid (PLS) in the wash water (AL) and the percentage of copper in the remaining bargain are determined. Table 2. Values of reagents and recovery of copper in test for the addition of boric acid to leaching solution.
- PLS filtered liquid
- AL wash water
- Example 2 Effect of the addition of boron minerals in copper leaching.
- the amount of copper in the PLS can be seen with respect to the amount of Ulexite added, where m significant positive effect is observed or in the recovery of copper in ⁇ 1 PLS when Ulexite is added to the leaching process.
- the present invention favors the leaching of copper nannies, by adding the mineral from which it is generated if weak acid.
- Example 3 Effect of the addition of orthophosphoric acid in the leaching solution in the copper recovery process.
- Table 7 Volumes of reagents used in the leaching solution composed of orthophosphoric acid at 85% concentration.
- FIG. 1 Global process of recovering copper from minerals.
- the figure presents the stages that make up General procedure of copper extraction: leaching, extraction, re-extraction and electro-collection, and the products and intermediaries of each stage.
- FIG. 3 Effect of the addition of ulexite on copper recovery in the leaching process, a) The graph shows the increase in the percentage of copper recovery as ulexite ore is added to the leaching solution, b) The curve represents the increase in the concentration of copper contained in the PLS as ulexite mineral is added in the leaching solution.
- FIG. 4 Effect of the addition of orthophospheric acid in a leaching solution on copper recovery.
- a) The graph shows an increase in the percentage of copper recovery as orthophosphoric acid is added to the leaching solution (g).
- the curve represents the concentration of copper detected in PLS (g / L) with respect to the amount of boric acid added (g) in the leaching solution, during the process of obtaining.
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Abstract
Description
USO DE ÁCIDOS DÉBILES INORGÁNICOS, OXIGENADOS O POLIOXIGENADOS , SUS DERIVADOS , RESIDUOS Y DESECHOS SÓLIDOS PARA AUMENTAR LA RECUPERACIÓN DE COBRE Y/O LA CONCENTRACIÓN DE COBRE EN EL PROCESO DE LIXIVIACIÓN O BIOLIXIVIACIÓN DE MINERALES DE COBRE. USE OF INORGANIC, OXYGENATED OR POLYOXYGENATED WEAK ACIDS, THEIR DERIVATIVES, WASTE AND SOLID WASTE TO INCREASE COPPER RECOVERY AND / OR COPPER CONCENTRATION IN THE PROCESS OF LIXIVIATION OR BIOLIXIVIATION OF MINERALS OF MINERALS.
La presente invención se refiere al uso de ácidos débiles inorgánicos, oxigenados o polioxigenados , en cualquier grado de concentración, sus derivados, residuos y desechos sólidos en la lixiviación o biolixiviación de minerales de cobre, mediante ácido sulfúrico o sus derivados. The present invention relates to the use of weak inorganic, oxygenated or polyoxygenated acids, in any degree of concentration, their derivatives, residues and solid wastes in the leaching or bioleaching of copper ores, by sulfuric acid or its derivatives.
En particular, se refiere al uso de ácidos débiles oxigenados o polioxigenados, como ácido bórico, sus derivados, minerales que contengan boro, bórax, sus derivados, residuos y desechos sólidos y líquidos, de plantas productoras de ácido bórico y bórax, y ácido fosfórico, sus minerales, sus derivados, residuos y desechos sólidos, en la lixiviación o biolixiviación de minerales de cobre, mediante ácido sulfúrico o sus derivados. In particular, it refers to the use of weak oxygenated or polyoxygenated acids, such as boric acid, its derivatives, minerals containing boron, borax, its derivatives, solid and liquid wastes and wastes, of boric acid and borax producing plants, and phosphoric acid , its minerals, its derivatives, wastes and solid wastes, in the leaching or bioleaching of copper ores, by means of sulfuric acid or its derivatives.
La presente invención, también se refiere a un proceso de lixiviación y de biolixiviación en el cual se incorpora como parte del proceso un ácido débil oxigenado o polioxigenado , como por ejemplo ácido bórico o ácido fosfórico. The present invention also relates to a leaching and bioleaching process in which a weak oxygenated or polyoxygenated acid, such as boric acid or phosphoric acid, is incorporated as part of the process.
El proceso tradicional de lixiviación de minerales de cobre, es un proceso de carácter hidrometalúrgico , que consiste en la recuperación de cobre desde sus minerales, los cuales son separados a través de la aplicación de una disolución de ácido sulfúrico y agua. Los subprocesos que se realizan en la lixiviación son: The traditional copper ore leaching process is a hydrometallurgical process, which consists of recovering copper from its minerals, which are separated through the application of a solution of sulfuric acid and water. The threads that are performed in leaching are:
Primera etapa: Lixiviación en pilas First stage: Battery leaching
• Chancado: El material extraído que contiene minerales de cobre, es fragmentado mediante el chancado primario y secundario, cuyo objetivo es liberar el mineral de las impurezas que lo acompañan. Este chancado es suficiente para dejar expuestos los minerales de cobre a. la infiltración de la solución ácida. • Crushing: The extracted material containing copper minerals is fragmented by primary and secondary crushing, whose objective is to release the mineral from the impurities that accompany it. This crush is enough to expose copper ores a. infiltration of the acid solution.
Formación, de la pila : el material chancado es llevado mediante correas transportadoras hacia el lugar donde se efectuará la formación de la pila. En este trayecto el material es sometido a una primera irrigación con una solución de agua y ácido sulfúrico, conocido como proceso de curado, de manera de iniciar tempranamente el proceso de sulfatación del cobre contenido en los minerales, al mismo tiempo que se aglomera el material fino procedente del chancado. En este proceso se puede adicionar simultáneamente cemento como aglomerante El mineral es depositando ordenadamente formando un terraplén continuo de altura variable (pila de lixiviación) . Sobre esta pila se instala un sistema de riego por goteo y/o aspersores que van cubriendo toda el área expuesta. Bajo las pilas de material a lixiviar se instala previamente una membrana impermeable sobre la cual se dispone un sistema de drenes (tuberías ranuradas) que permiten recoger las soluciones que se infiltran a través del material. Formation, of the pile: the crushed material is carried by means of conveyor belts to the place where the formation of the pile will take place. In this path the material is subjected to a first irrigation with a solution of water and sulfuric acid, known as the curing process, so as to begin the process of sulphation of the copper contained in the minerals early, at the same time as the material agglomerates fine coming from crushing. In this process, cement can be added simultaneously as a binder. The mineral is deposited neatly forming a continuous embankment of variable height (leaching pile). A drip irrigation system and / or sprinklers that cover the entire exposed area are installed on this battery. Under the piles of material to be leached, an impermeable membrane is previously installed on which there is a drainage system (grooved pipes) that allow to collect the solutions that infiltrate through the material.
• Sistema de riego: A través del sistema de riego por goteo y/o de los aspersores, se vierte lentamente una solución ácida de agua, con ácido sulfúrico en la superficie de las pilas, que infiltra la pila hasta su base. La solución lixiviante disuelve parcialmente el cobre contenido en sus minerales, formando una solución de sulfato de cobre, que es recogida por , el sistema de drenaje y llevada fuera del sector de las pilas en canaletas impermeabilizadas. De este proceso se llegará a obtener soluciones de sulfato de cobre con concentraciones variables, cuyos valores típicos están alrededor de 2 a 20 gramos por litro (gpl) denominadas PLS, las cuales serán llevadas a diversos tanques donde se realizará una purificación de éstas, eliminando las partículas sólidas que pudiese contener. • Irrigation system: Through the drip irrigation system and / or sprinklers, an acidic water solution is slowly poured, with sulfuric acid on the surface of the batteries, which infiltrates the battery to its base. The leaching solution partially dissolves the copper contained in its minerals, forming a solution of copper sulfate, which is collected by the drainage system and taken out of the battery sector in waterproofed gutters. From this process, copper sulphate solutions with varying concentrations will be obtained, whose typical values are around 2 to 20 grams per liter (gpl) called PLS, which will be taken to various tanks where a purification of these, eliminating the solid particles that could contain.
Es importante indicar que, en esta pila de lixiviación quedan, cantidades variables cobre no lixiviado, lo cual dependerá de la calidad del mineral. It is important to indicate that, in this leaching stack, there are variable amounts of non-leached copper, which will depend on the quality of the mineral.
• Segunda etapa: Extracción por solvente. • Second stage: Solvent extraction.
En esta etapa a la solución que procede de las pilas de lixiviación, se le eliminan residuos o impurezas. Mediante una extracción iónica se aumenta la concentración de cobre en un rango de 5 veces aproximadamente. Para extraer el cobre de la solución PLS, ésta se mezcla con una solución de parafina y resina orgánica. La resina atrapa los iones de cobre (Cu+2) en forma selectiva, obteniéndose por un lado un complejo resina- cobre y por otro una solución empobrecida en cobre que se denomina refino, la cual es reutilizada en el. proceso de lixiviación y es recuperada en las soluciones que se obtienen del proceso. El complejo de resina-cobre es tratado en forma independiente con una solución electrolítica rica en ácido, la que provoca la descarga del cobre desde la resina hacia el electrolito. Esta es la solución que se lleva a la planta de electro-obtención . At this stage the solution that comes from the leaching piles, waste or impurities are removed. With an ionic extraction, the copper concentration is increased in a range of approximately 5 times. To extract copper from the PLS solution, it is mixed with a solution of paraffin and organic resin. The resin traps copper ions (Cu +2 ) selectively, obtaining on the one hand a resin-copper complex and on the other a copper depleted solution called refining, which is reused in it. leaching process and is recovered in the solutions obtained from the process. The resin-copper complex is treated independently with an acid-rich electrolyte solution, which causes the discharge of copper from the resin into the electrolyte. This is the solution that is taken to the electro-procurement plant.
El proceso anteriormente descrito (hidrotnetalurgia) puede ser- utilizado tanto para minerales oxidados como para minerales sulfurados. Sin embargo, existe un inconveniente para los minerales sulfurados puesto que la cinética de disolución es mucho más lenta que la de minerales oxidados. Por lo tanto, no basta sólo una solución á.cida. para lograr su disolución, por fuerte que ésta sea, sino que también se requiere un catalizador de la reacción, rol que pueden asumir ciertas bacterias, proceso llamado biolíxiviación . The process described above (hydrotnetalurgy) can be used for both oxidized minerals and sulfurized minerals. However, there is a drawback for sulfurized minerals since the dissolution kinetics is much slower than that of oxidized minerals. Therefore, only an acid solution is not enough. to achieve its dissolution, no matter how strong it may be, it also requires a reaction catalyst, a role that certain bacteria can assume, a process called bioleaching.
• Proceso de biolíxiviación: En el proceso de biolixiviación, se emplean microorganismos para disolver los minerales, liberando un metal de valor presente en un mineral o en un concentrado, que con métodos convencionales sería muy difícil de extraer. La biolixiviación es el proceso convencional de lixiviación, catalizado biológicamente pero aplicado a los minerales sulfurados, ante la necesidad de aumentar la cinética de su disolución. De esta manera, la. biolixiviación es un proceso químico, mediado por el agua y oxígeno atmosférico y un proceso biológico, mediado por microorganismos . • Bioleaching process: In the bioleaching process, microorganisms are used to dissolve the minerals, releasing a valuable metal present in a mineral or in a concentrate, which with conventional methods would be very difficult to extract. Bioleaching is the conventional leaching process, biologically catalyzed but applied to sulphured minerals, in view of the need to increase the kinetics of its dissolution. In this way, the. Bioleaching is a chemical process, mediated by water and atmospheric oxygen and a biological process, mediated by microorganisms.
El rol que juegan los factores ambientales, biológicos y fisicoquímicos , sobre el crecimiento y desarrollo de las bacterias es fundamental en el rendimiento de la extracción de metales por biolixiviación. El control de estos factores es muy importante para asegurar las condiciones óptimas de pH, humedad, temperatura, nutrientes, fuentes de energía que deben existir junto con la ausencia de inhibidores, que permitan obtener el máximo rendimiento de cobre . The role that environmental, biological and physicochemical factors play in the growth and development of bacteria is fundamental in the performance of metal extraction by bioleaching. The control of these factors is very important to ensure the optimal conditions of pH, humidity, temperature, nutrients, energy sources that must exist together with the absence of inhibitors, which allow to obtain the maximum copper yield.
Los factores que influyen en la respuesta de los microorganismos encargados de la biolixiviación según Pradhan et al. [Pradhan, N. , Nathsarma, K.C., Srinivasarao, K. , Sukla, L.B., Mish a , B.K. (2008) . "Heap Bioleaching of chalcopyrite : a review" . Minerals Engineerring 21: 355-365, 2008.] y el ITGE (Instituto Tecnológico Geominero de España (1991) son: pH: Son bacterias acidófilas, es decir crecen en medios ácidos, siendo incapaces de desarrollarse a un pH mayor de 3.0. El pH define que especies de bacterias se desarrollarán en el medio The factors that influence the response of microorganisms responsible for bioleaching according to Pradhan et al. [Pradhan, N., Nathsarma, K.C., Srinivasarao, K., Sukla, L.B., Mish a, B.K. (2008). "Heap Bioleaching of chalcopyrite: a review". Minerals Engineerring 21: 355-365, 2008.] and the ITGE (Geominero Technological Institute of Spain (1991) are: pH: They are acidophilic bacteria, that is, they grow in acidic media, being unable to develop at a pH greater than 3.0. pH defines what species of bacteria will develop in the environment
• Oxígeno y dióxido de carbono: Como la mayoría de las bacterias lixiviantes en la naturaleza son aeróbicas, necesitan un ambiente con oxígeno para, sobrevivir. El aporta el oxígeno (02 ) y dióxido de carbono (C02) necesarios para la lixiviación, por lo que es importante asegurar la aireación independiente de la tecnología utilizada. • Oxygen and carbon dioxide: Since most of the leaching bacteria in nature are aerobic, they need a environment with oxygen to survive. It provides the oxygen (0 2 ) and carbon dioxide (C0 2 ) necessary for leaching, so it is important to ensure independent aeration of the technology used.
El oxígeno es utilizado como oxidante por los microorganismos en ambientes de lixiviación. El dióxido de carbono es utilizado como fuente de carbono para la fabricación de su arquitectura celular o generación de biomasa. Oxygen is used as an oxidant by microorganisms in leaching environments. Carbon dioxide is used as a carbon source for the manufacture of its cellular architecture or biomass generation.
• Nutrientes: Las bacterias utilizadas en bioloxiviación, requieren de fuentes nutricionales para su óptimo desarrollo, las que se pueden obtener del mismo mineral, como amonio, fosfato, azufre, iones metálicos (como Mg) , etc. El magnesio, es necesario para la fijación de C02 y el fósforo es requerido para el metabolismo energético. • Nutrients: The bacteria used in bioloxiviation require nutritional sources for optimal development, which can be obtained from the same mineral, such as ammonium, phosphate, sulfur, metal ions (such as Mg), etc. Magnesium is required for fixing C0 2 and phosphorus is required for energy metabolism.
•Fuente de Energía: los microorganismos utilizan como fuente primaria de energía el ion ferroso y el azufre inorgánico. En la lixiviación de mineral el ión ferroso (Fe +2) es producido biológicamente, por ello no es necesario añadirlo. • Energy Source: microorganisms use ferrous ion and inorganic sulfur as the primary source of energy. In ore leaching the ferrous ion (Fe +2) is biologically produced, so it is not necessary to add it.
• Luz : la luz visible y la no filtrada tienen un efecto inhibitorio sobre algunas especies bacterias, pero el hierro ofrece alguna protección a los rayos visibles. • Light: visible and unfiltered light have an inhibitory effect on some bacterial species, but iron offers some protection from visible rays.
• Temperatura: Los microorganismos se clasifican según el rango de temperatura en el cual pueden sobrevivir. Así las mesófilas sobreviven en un rango óptimo de 30~40°C, las moderadamente termófilas a una temperatura cercana a los 50°C, y las extremadamente termófilas sobre los 65 °C. Si la temperatura del medio en que se encuentren los microorganismos es menor a 5°C, se vuelven inactivos volviendo cumplir su función si aumenta la temperatura, pero si la temperatura del. medio sobrepasa, el óptimo, los microorganismos se mueren. Es importante considerar que la reacción de oxidación de los minerales sulfurados es exotérmica, es decir libera calor al medio lo que produce el aumento de la temperatura. La posibilidad de controlar la temperatura dependerá del diseño de la tecnología de biolixiviación ocupada, por ejemplo sería más difícil el control en una pila que un tanque agitado • Temperature: Microorganisms are classified according to the temperature range in which they can survive. Thus, the mesophylls survive in an optimal range of 30 ~ 40 ° C, the moderately thermophilic at a temperature close to 50 ° C, and the extremely thermophilic above 65 ° C. If the temperature of the medium in which the microorganisms are found is less than 5 ° C, they become inactive again fulfilling their function if the temperature increases, but if the temperature of the. medium exceeds, the optimal, microorganisms die. It is important to consider that the oxidation reaction of the sulphide minerals is exothermic, that is to say, it releases heat to the environment which causes the temperature to rise. The possibility of controlling the temperature will depend on the design of the busy bioleaching technology, for example it would be more difficult to control in a battery than a stirred tank
• Presencia de Inhibidores: durante el proceso de biolixiviación, se van acumulando metales pesados como zinc, arsénico y hierro en la solución de lixiviación, y en ciertas concentraciones resultan tóxicos para los microorganismos. Estas concentraciones tóxicas se pueden disminuir al diluir la solución lixiviante. • Presence of Inhibitors: during the bioleaching process, heavy metals such as zinc, arsenic and iron accumulate in the leaching solution, and in certain concentrations they are toxic to microorganisms. These toxic concentrations can be decreased by diluting the leaching solution.
• Potencial redox (Eh) : La oxidación de las especies reducidas depende del movimiento o transferencia de electrones, por lo tanto influye en el metabolismo de la bacteria. De esta manera, la medida del potencial es un indicador de la actividad microbiana, mientras mayor sea el potencial medido, mayor será la actividad microbiana. El potencial óptimo es de 600 a 800 mV (miliVolt) . • Redox potential (Eh): The oxidation of the reduced species depends on the movement or transfer of electrons, therefore influences the metabolism of the bacteria. In this way, the measurement of potential is an indicator of microbial activity, the higher the potential measured, the greater the microbial activity. The optimum potential is 600 to 800 mV (milliVolt).
• Tamaño de partícula: a menor tamaño de la partícula de mineral, mayor es el área de contacto que tiene el microorganismo, haciendo más efectiva la lixiviación. • Particle size: the smaller the size of the mineral particle, the greater the area of contact that the microorganism has, making leaching more effective.
Todos estos factores pueden variar según el tipo de microorganismo All these factors may vary depending on the type of microorganism.
En el estado del arte, se encuentran algunas iniciativas respecto a mejorar la concentración de cobre desde el proceso de lixiviación, alguno de los cuales se presentan a continuación. In the state of the art, there are some initiatives regarding improving the concentration of copper from the leaching process, some of which are presented below.
En el documento WO2010/149841 Al (equivalente a AU2010264622) , wMethod for leaching chalcopyrite concéntrate, se describe un método para, lixiviar calcopirita concentrada mediante la adición de una solución acuosa de ácido sulfúrico y un flujo de oxígeno bajo condiciones de presión atmosférica y temperaturas de entre 75 °C y el punto de ebullición de la solución. Sin embargo en este documento no se hace referencia a la utilización de otros ácidos, en particular ácidos débiles en el proceso de lixiviación , In WO2010 / 149841 Al (equivalent to AU2010264622), w Method for leaching chalcopyrite concentrate, a method is described for leaching concentrated chalcopyrite by adding an aqueous solution of sulfuric acid and an oxygen flow under atmospheric pressure conditions and temperatures between 75 ° C and the boiling point of the solution. However, this document does not refer to the use of other acids, particularly weak acids in the leaching process,
En el documento RU2226559 (C2) (cuya prioridad es RU20010127611 20011010), describe un método para procesar cobre a partir de residuos de este mismo mediante la adición de una solución que contiene 15-25% de ácido sulfúrico y 30-45% de ácido nítrico. La solución resultante se deja reposar hasta que cede la liberación de gases, se hace precipitar el cobre y se separa mediante extracción electroquímica de cobre. El tratamiento con la mezcla de ácidos mejora el rendimiento del cobre recuperado desde la celda electroquímica. In RU2226559 (C2) (whose priority is RU20010127611 20011010), it describes a method for processing copper from waste thereof by adding a solution containing 15-25% sulfuric acid and 30-45% acid nitric. The resulting solution is allowed to stand until the release of gases yields, the copper is precipitated and separated by electrochemical extraction of copper. Treatment with the acid mixture improves the performance of the copper recovered from the electrochemical cell.
Sin embargo, hasta el momento, no se ha utilizado un ácido débil como ácido bórico, para mejorar el rendimiento del cobre recuperado desde una pila de lixiviación. However, so far, a weak acid such as boric acid has not been used to improve the yield of the copper recovered from a leaching stack.
En la literatura se encuentran otros variados usos de boro, ácido bórico, bórax, o sus derivados para otras industrias, como por ejemplo e la industria el aluminio (US 5,332,421, US 6,475,276 Bl) In the literature there are other varied uses of boron, boric acid, borax, or its derivatives for other industries, such as the aluminum industry (US 5,332,421, US 6,475,276 Bl)
Por otro lado, se ha descrito en la patente EP160463B1 un proceso para producir una solución de lixiviación compuesta por agua, monoetanolamína y una sal de monoetanolamida . Donde la sal es producida por la adición de un ácido como ácido carbónico, fosfórico, sulfúrico, bórico, nítrico, fluorhídrico, clorhídrico, oxálico, malón!co , gálico, cítrico, ascórbico, fórmico, acético, propionico o mezclas de estos. Sin embargo, en el proceso el ácido solo se adiciona con el objetivo de formar una sal y no se adiciona directamente o como mineral para formar la solución lixiviante. Adicionalmente en el proceso se relata como principal solvente ácido al ácido carbónico, el que en el proceso se forma por inyección de dióxido de carbono y aire, estableciendo que de esta forma el proceso es más fácil de controlar y monitorear. On the other hand, a process for producing a leaching solution composed of water, monoethanolamine and a monoethanolamide salt has been described in EP160463B1. Where salt is produced by the addition of an acid such as carbonic, phosphoric, sulfuric, boric, nitric, hydrofluoric, hydrochloric, oxalic, malon, co, gallic, citric, ascorbic, formic, acetic, propionic acid or mixtures thereof. However, in the process the acid is only added for the purpose of forming a salt and is not added directly or as a mineral to form the leaching solution. Additionally, in the process, the main solvent is acidic to carbonic acid, which in the The process is formed by injection of carbon dioxide and air, establishing that in this way the process is easier to control and monitor.
Los compuestos del tipo boratos son utilizados en la industria de la minería no metálica. Uno de los principales minerales compuestos por boro es la ulexita (NaC'aB509 · 8H20) ; este borato de tipo natural se utiliza en la minería no metálica para la producción u obtención de ácido bórico, bórax y otros derivados. Borate type compounds are used in the non-metallic mining industry. One of the main minerals composed of boron is ulexite (NaC'aB 5 0 9 · 8H 2 0); This natural type borate is used in non-metallic mining for the production or production of boric acid, borax and other derivatives.
A nivel industrial manufacturero se ha descrito el uso de ulexita en agricultura y forestación como materia de fertilizantes . At the manufacturing industrial level, the use of ulexite in agriculture and afforestation as a matter of fertilizers has been described.
Otros derivados de boro, como el bórax y el ácido bórico han sido utilizados como fertilizantes y preservantes en la industria alimenticia. Other boron derivatives, such as borax and boric acid have been used as fertilizers and preservatives in the food industry.
Adicionalmente el bórax, que es un borato soluble, en minería se utiliza en conjunto con amonio como mezcla de fundición de hierro y acero, debido a su capacidad para disminuir el punto de fusión de la mezcla y así eliminar el contaminante óxido de hierro del sistema. También se ha descrito el uso del bórax en la fundición de joyería de oro y plata. Additionally, borax, which is a soluble borate, is used in mining with ammonia as a mixture of cast iron and steel, due to its ability to reduce the melting point of the mixture and thus eliminate the contaminant iron oxide from the system . The use of borax in gold and silver jewelry foundry has also been described.
Por su parte el ácido bórico como tal, se emplea para la fabricación de fibras de vidrio, retardantes de fuego, vidrios borosilicados , jabones, detergentes y ciertos productos farmacéuticos. En cuanto al ácido bórico, éste es utilizado como un antiséptico, antibacteriano, en la formulación de insecticidas, como compuesto de soluciones tampón, y como preservante de alimentos. A nivel industrial, el ácido bórico es reconocido como materia prima en la fabricación de las monofibra.s que constituyen la fibra de vidrio textil, la que se utiliza en la base estructural de plásticos y de circuitos eléctricos. Adicionalmente , se ha descrito el uso de ácido bórico como material de fabricación de dinamita y de armas de destrucción masiva. For its part, boric acid as such is used for the manufacture of glass fibers, fire retardants, borosilicate glasses, soaps, detergents and certain pharmaceutical products. As for boric acid, it is used as an antiseptic, antibacterial, in the formulation of insecticides, as a compound of buffer solutions, and as a food preservative. On an industrial level, boric acid is recognized as a raw material in the manufacture of the monofiber.s that constitute textile fiberglass, which is used in the structural base of plastics and circuits electric Additionally, the use of boric acid as dynamite manufacturing material and weapons of mass destruction has been described.
En cuanto a otro ácido débil, particularmente relevante en la presente invención, como es el ácido ortofosfórico y sus derivados, se ha especificado el uso de polifosfatos en fertilizantes líquidos concentrados por su alta solubilidad, y también son utilizados en minería e industria como agentes quelantes de metales . Adicionalmente se ha descrito el uso de polifosfatos de sodio y de calcio en la industria alimenticia y en la preparación de detergentes. Otros fosfatos, en formas de sales de amonio son muy utilizados como materia prima en la fabricación de fertilizantes. En la industria minera y orfebrería se utilizan compuestos de tipo fosfato, como fosfato de manganeso, para prevenir la corrosión del metal y mejorar su lubricación. Igualmente, el fosfato de zinc se usa para prevenir oxidación de metales. Finalmente, el ácido fosfórico como tal, se ocupa como ingrediente de gaseosas, como ablandador de aguas, en la producción de fertilizantes y detergentes, y en la industria minera como sustancia anticorrosiva, antireductora y como agente para prevenir la evaporación de gases. As for another weak acid, particularly relevant in the present invention, such as orthophosphoric acid and its derivatives, the use of polyphosphates in liquid fertilizers concentrated by their high solubility has been specified, and they are also used in mining and industry as chelating agents. of metals. Additionally, the use of sodium and calcium polyphosphates has been described in the food industry and in the preparation of detergents. Other phosphates, in the form of ammonium salts, are widely used as raw material in the manufacture of fertilizers. In the mining and goldsmith industry, phosphate compounds, such as manganese phosphate, are used to prevent metal corrosion and improve lubrication. Similarly, zinc phosphate is used to prevent oxidation of metals. Finally, phosphoric acid as such is used as an ingredient in soft drinks, as a water softener, in the production of fertilizers and detergents, and in the mining industry as an anticorrosive, anti-reducing substance and as an agent to prevent the evaporation of gases.
Descripción de la Invención : Description of the Invention:
La utilización de ácidos débiles oxigenados y polioxigenados , particularmente ácidos inorgánicos, y más particularmente ácido bórico y fosfórico, como el uso propuesto en la presente invención en la etapa de lixiviación o en la. etapa de biolixiviación, aumenta la recuperación de cobre del mineral en la etapa, lixiviación o biolixiviación y al mismo tiempo aumenta la concentración de cobre de la solución PLS, aumentando la producción y productividad de la planta, sin aumentar el consumo de agua, tamaño de planta, ni. aumentando la generación de desechos . The use of weak oxygenated and polyoxygenated acids, particularly inorganic acids, and more particularly boric and phosphoric acid, as the use proposed in the present invention in the leaching stage or in the. bioleaching stage, copper recovery of the mineral increases in the stage, leaching or bioleaching and at the same time increases the copper concentration of the PLS solution, increasing the production and productivity of the plant, without increasing consumption of water, plant size, ni. increasing waste generation.
El objetivo de la presente invención es incorporar un ácido débil, oxigenado o polioxigenado , en el sistema de riego, o bien adicionar a la pila de lixiviación una capa superior de otro mineral que puede generar un ácido débil oxigenado o polioxigenado a fin mejorar la recuperación de cobre y aumentar la concentración de cobre en la PLS . The objective of the present invention is to incorporate a weak, oxygenated or polyoxygenated acid into the irrigation system, or to add a top layer of another mineral to the leaching pile that can generate a weak oxygenated or polyoxygenated acid in order to improve recovery of copper and increase the concentration of copper in the PLS.
Otro objetivo preferente de la presente invención es incorporar un ácido débil oxigenado o polioxigenado al proceso de bioloxivíación, ya sea adicionando directamente un ácido débil a la pila de bio1ixi.viación o bien incorporando otro mineral que puede generar un ácido débil a fin mejorar la recuperación de cobre y aumentar la concentración de cobre obtenido en este proceso . Another preferred objective of the present invention is to incorporate a weak oxygenated or polyoxygenated acid into the bioloxing process, either by directly adding a weak acid to the bio1ixi.viation stack or by incorporating another mineral that can generate a weak acid in order to improve recovery. of copper and increase the concentration of copper obtained in this process.
En particular, la presente invención se refiere al uso de cido bórico, (en cualquier grado de concentración), sus derivados, minerales que contengan boro, bórax, sus derivados, residuos y desechos sólidos y líquidos, de plantas productoras de ácido bórico y bórax, en la lixiviación o biolixi iación de minerales de cobre, mediante ácido sulfúrico o sus derivados. In particular, the present invention relates to the use of boric acid, (in any degree of concentration), its derivatives, minerals containing boron, borax, its derivatives, solid and liquid wastes and wastes, of boric acid and borax producing plants , in the leaching or biolixing of copper ores, by means of sulfuric acid or its derivatives.
La presente invención también se. refiere al uso de ácido fosfórico , (en cualquier grado de concentración), sus derivados, minerales que contengan fósforo, sus derivados, residuos y desechos sólidos y líquidos, de plantas productoras de ácido fosfórico, en la lixiviación o biolixi íación de minerales de cobre, mediante ácido sulfúrico o sus derivados. The present invention is also. refers to the use of phosphoric acid, (in any degree of concentration), its derivatives, phosphorus-containing minerals, its derivatives, solid and liquid wastes and wastes, of phosphoric acid producing plants, in the leaching or biolixing of copper ores , by sulfuric acid or its derivatives.
La presente invención también describe un proceso de lixiviación en el cual se adiciona una cantidad necesaria de un ácido débil oxigenado o polioxigenado, o un compuesto o un mineral que lo genere, al proceso de lixiviación y se adiciona paralelamente ácido sulfúrico a la pila de lixiviación. La cantidad necesaria de ácido débil dependerá de las características del. mineral a. lixiviar . The present invention also describes a leaching process in which a necessary amount of a weak oxygenated or polyoxygenated acid, or a compound or mineral that generates it, is added to the leaching process and sulfuric acid is added in parallel to the leach pile . The amount needed of weak acid will depend on the characteristics of the. mineral a. leach
Dicha adición del ácido débil a la pila de lixiviación se puede realizar en forma conjunta con el ácido sulfúrico, o adicionar simultáneamente a través de los procedimientos habituales de adición de ácido a las pilas. Said addition of the weak acid to the leaching stack can be carried out jointly with the sulfuric acid, or added simultaneously through the usual procedures of adding acid to the batteries.
Sin embrago, la incorporación del ácido débil oxigenado o polioxigenado, también puede realizarse i si tu en la pila de lixiviación, adicionando sobre la pila de lixiviación un mineral o un compuesto que genere a. dicho ácido débil. Esto debido a. que el contacto del mineral o compuesto que genere al ácido débil con ácido sulfúrico generará in sítu al ácido débil. However, the incorporation of weak oxygenated or polyoxygenated acid can also be carried out if you are in the leach pile, adding a mineral or compound that generates a onto the leach pile. said weak acid. This due to. that the contact of the mineral or compound that generates the weak acid with sulfuric acid will generate the weak acid in situ.
Un procedimiento similar se puede realizar en el proceso de biolixiviación, en donde se puede adicionar del ácido débil oxigenado o polioxigenado directamente al proceso de biolixiviación en conjunto con el ácido sulfúrico, o bien obtenerse in si tu en la pila de biolixiviación, adicionando sobre la pila de lixiviación un mineral o un compuesto que genere a dicho ácido débil. A similar procedure can be carried out in the bioleaching process, where it is possible to add the oxygenated or polyoxygenated weak acid directly to the bioleaching process in conjunction with the sulfuric acid, or obtain it in itself in the bioleaching stack, adding on the leaching pile a mineral or a compound that generates said weak acid.
En la presente invención, ácido bórico se refiere a H3B03 (ácido trioxobórico (III), B (OH) 3 , también llamado ácido ortobórico) , o sus derivados. Minerales de boro se refiere, sin limitarse, entre otros a ulexita, colemanita, kernita, pandermita , bakerita, datolita, elbaíta, admontita, aksaita, ameghinita, amonioborato , arístarainita , avogadrita, axinita, bandilita, barberiita, behierita, berborita, biringucita, boracita, boralsilita, bórax, borazona, borcarita, bormuscovíta, calinita, calciborita, carboborato, chambersita , charles ita, congolita, danburita, datolita, diomignita, dravita, dumortierita , eremeevita , ericaita, escurrita, estroncioborita , fabianita , ferruccita, flolovita, fluoborita, Foitita, frolovita, garrelsita, gaudefroyita , ginorita, gowerita, halurgita, hambergita, heidornita, henmilita, hexahidroborita , hidroboracita , hidroclorborita , hilgardita , holtita, howlita, hulsita. , hungchaoita, inderborita, inderita, inyoita, j eremej evita , jimboita, kalborsita , karlita, katoita, kornerupina, kotoita, kurnakovita, lardarelita, ludwigita, lueneburgita, luidwigita, manandonita, mcallisterita , metaborita, meyerhofferita, moydita, nasini a, nifontovita, nobleita, nordenskjoeldina, olenita, oyelita, painita, pentahidroborato , pinnoita, povondraita, preobrazhenskita , priceita, pringleita, probertita, reedmergnerita , rhodozita, rivadavita, roweita, sabinita, sakhita, santita, sassolita, sborgita, schorl, seamanita, searlesita, serendibita, sibirskita, sinhalita, solongoita, spurrita, stillwellita, studenitsita, sturmanita, suanita, sulfoborita, susexita, szaibelita, teepleita, tertschita, tincalconita, tunellita, tusionita, tyretskita, uralborita, veatchita, vesuvianita bórica, vistepita, volkovskita, vonsenita, warwickita, wawayandaita, wighmanita, wiluita, wiserita. In the present invention, boric acid refers to H 3 B0 3 (trioxoboric acid (III), B (OH) 3 , also called orthoboric acid), or its derivatives. Boron minerals refers to, but not limited to, ulexite, colemanite, kernite, pandermite, bakerite, datolite, elbaite, admontite, aksaite, ameghinite, ammonium borate, arstastanite, avogadrite, axinite, bandilite, barberite, behierite, berborite, berborite, berborite, berborite, berborite, berborite boracita, boralsilite, borax, borazona, borcarita, bormuscovíta, kalinite, calciborita, carboborato, chambersita, ita Charles, congolita, danburite, datolita, diomignita, dravita, dumortierite, eremeevita, ericaita, escurrita, estroncioborita, fabianita, ferruccita, flolovita, fluoborita , Foitita, frolovita, garrelsita, gaudefroyita, ginorita, gowerita, halurgita, hambergite, heidornite, henmilite, hexahydroborite, hydroboracite, hydrochlorborite, hilgardite, holtite, howlite, hulsite. , hungchaoita, inderborita, inderita, inyoita, j eremej avo, jimboita, kalborsita, karlita, katoita, kornerupina, kotoita, kurnakovita, lardarelita, ludwigita, lueneburgite, luidwigita, manandonita, mcallisterita, metavita, norditita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasferita, nasborita nobleite, nordenskjoeldina, olenita, oyelita, Painite, pentahidroborato, pinnoita, povondraite, preobrazhenskita, priceite, pringleita, probertita, reedmergnerita, rhodozita, rivadavita, roweita, Sabinita, sakhita, little saint, sassolite, sborgita, schorl, seamanita, searlesite, serendibita, sibirskita, sinhalita, solongoita, spurrita, stillwellita, studenitsita, sturmanita, suanita, sulfoborita, susexita, szaibelita, teepleita, tertschita, tincalconita, tunellita, tusionita, tyretskita, uralborita, veatchita, vesuvianita boronic, boronita, boronite , wighmanita, wiluita, wiserita.
Compuestos de boro se refiere, sin limitarse, a bórax (Na2B 07 - 10H2O o pentahidratado , borato de sodio, tetraborato de sodio, Heptaoxotetraborato de sodio) , boratos (compuestos que contienen oxoaniones de boro, con boro en estado de oxidaciónde +3) , boranos (hidruros de boro) . Boron compounds refers, without limitation, to borax (Na 2 B 0 7 - 10H 2 O or pentahydrate, sodium borate, sodium tetraborate, sodium heptaoxotetraborate), borates (compounds containing boron oxoanions, with boron in the state of oxidation of +3), boranos (boron hydrides).
En la presente invención, ácido fosfórico se refiere a H P04. (a veces llamado ácido ortofosfórico) , compuestos de cobre se refiere sin limitarse a; Fosfatos, Fosfonatos , Fosfóranos, Fosfuros, Hipofosfito de sodio, Óxido de fosfina, Pentafluoruro de fósforo, Tricloruro de fósforo, Ácido hexafluorofosfórico , Óxido de fósforo (III) y V), entre otros. Minerales de Fósforo se refiere sin limitarse a rocas fosfóricas, como por ejemplo, lignita, andalucita, Aheilita, alderma ita , alforsita , alluaudita, altausita, amblygonita, Anapaita , apatita, arctita, Ardealita, arupita, augelita, Autunita, babeffita, barbosalita, baricita , barringerita, bassetita, bauxita, beartita, belovita benauita, beraunita, berilonita, berlinita, Bermanita bertosaita, beusita, bifosfamita, bobierrita , boggildita bonshtedtita , brabantita, bradleyita, brazilianita, brianita britolita, Brushita, buchwaldita, cacoxenita, calcosiderita canafita, cassidita, Cheralite, churchita, cirilovita clorapatita, cofinita, col ínsita, Cooeruleolactita , corkita cornetita, crandalita, crawfordita, curetonita, Diadochita dittmarita, dorfmanita, dufrenita, dumontita, earlshanonita Ehrleita, eosforita, escorzalita, espencerita, estercorita esterwartita , Estrengita, estrunzita, estruvita, es anbergi ta eswitzerita, fairfieldita , farringtonita , florencita , fluelita Fluorapatita, Fluorel lestadita , foggita, fornacita, fosfamita fosfoelenbergerita, Fosfoferrita, fosfofibrita, fosfofilita fosforroslerita, fosfosiderita , Fosfouranilita, fosfovanadilita fosinaita, francoanelita , fransoletita, Frondelita, furalumita furcalita, furongita, gainesita, galileita, gatehouseita gatumbaita , giniita, girvasita, glucina , gorceixita , gordonita goyazita, graftonita, grattarolaita, grayita, hentschelita Herderita, heterosita, hidroxilapatita, hidroxilherderita hidroxil-piromorfita, hinsdalita, holtedalita, hopeita hotsonita, hureaulita, Hurlbutita, isokita, jagowerita kaluginita, kidwelita, kingita, kingsmountita , kintoreita kleemanita, kolbeckita, koninckita, kosnarita, Kovdorskita kribergita, kryzhanovskita, kuksita, lacroixita, landesita Laubmanita, laueita, lazulita, lehnerita, lermontovita leucofosfita, libetenita, likasita, lipscombita, liroconita litiofilita, litiofosfatita , litiofosfato, lomonosovita. ludlamita, luneburgita, magniotriplíta , mahlmoodita mangangordonita , maricita, matulaita, metaankoleitaIn the present invention, phosphoric acid refers to H P0 4 . (sometimes called orthophosphoric acid), copper compounds are referred to without being limited to; Phosphates, Phosphonates, Phosphorus, Phosphides, Sodium hypophosphite, Phosphine oxide, Phosphorus pentafluoride, Phosphorus trichloride, Hexafluorophosphoric acid, Phosphorus oxide (III) and V), among others. Phosphorus minerals refers to phosphoric rocks without limitation, such as lignite, Andalusian, Aheilite, alderma ita, alforsite, alluaudite, altausite, amblygonite, Anapaite, apatite, arctite, Ardealite, arupite, augelite, Autunite, babeffite, barbosalite, baricite, barringerite, bassetite, bauxite, beartite, belovita benauita, beraunita, berilonita, berlinita, bermanita bertosaita, beusita, bifosfamita, bobierrita, boggildita bonshtedtita, brabantita, bradleyita, brazilianita, canaitaita brittany, canaitaita canaita , Cheralite, churchite, Cyrilovite chlorapatite, cofinite, cabbage, Cooeruleolactite, corkite cornetite, crandalite, crawfordite, curetonite, Diadochita dittmarite, dorfmanite, duphrenite, dumontite, earlshanonite Ehrleita, eosforita, escorunitta, strutterite, strutterite, sporitrite, stripper, stripper, stripper is anbergi eswitzerita ta, fairfieldita, farringtonita, florencita, fluelita fluorapatite, lestadita Fluorel, foggita, fornacita, fosfamita fosfoelenbergerita, Fosfoferrita, fosfofibrita, fosforroslerita phosphophyllite, phosphosiderite, Fosfouranilita, fosinaita fosfovanadilita, francoanelita, fransoletita, Frondelita, furalumita furcalita, furongita, ga inesita, galileita, gatumbaita gatehouseite, giniite, girvasita, glucina, gorceixita, gordonita goyazita, graftonita, grattarolaita, grayita, hentschelita Herderita, heterosita, hidroxilapatita, hydroxilherderita hidroxil-piromorfita, hinsdalita, holtedalita, jutitaitaita, holtedalita, joritaitaita, holtedalita, jutitaitaita, holtedalita, joritaitaita, holtedalitaita, holtedalita, holtedalita, holtedalita, holtedalita, holtedalita, holtedalita, holtedalita, holtedalita, holtedalita, holtedalita, holtedalita, holtedalita, holtedalita, holtedalita, holtedalita, holtedalita, holtedalita, holtedalita, jagitita, smalltealite, holtedalite, jagitite kaluginita, kidwelita, kingita, kingsmountita, kintoreita kleemanita, kolbeckita, koninckita, kosnarita, Kovdorskita kribergita, kryzhanovskita, kuksita, lacroixita, landesita Laubmanita, laueita, lazulita, lithophyllite, lehnerite lithophyllite, lithophyllite, lithophyllite, lithophosite lithium lithosite , lomonosovita. ludlamite, luneburgite, magniotriplite, mangangordonite mahlmoodite, maricite, matulaite, metaankoleite
Metaswitzerita, metatorbenita, metavariscita , metavauxita Mimetita , mítridatita, monazita, monetita , montebrasita montgomerita , Moraesita, moreauita , morinita, rnundita , nabafita nafedovita, nalipoita, Nasicon, nastrofita, natrofilita natrofosfato , nefedovita., newberíta ,, niahita, ningyoita., nissonita, olimpita, overita, oxiapatita, parafransoletita, parahopeita, paravauxita, parsonita, Paulkellerita , Petersita, pirofosfita, Pi romorfita, plumbogumita , pretulita, pseudolaueita , pseudomalaquita , purpurita, reichenbach.ita , robertsita, Rockbridgeita, rodolicoita, sabugalita, saleeita, sampleita, saterlita, Scheribersita, scholzita, seamanita, segelerita, senegalita, sengalita, Sidorenkita, sieleckita, sigloita., silicocarnotita , taranakita, tarbutita Metaswitzerite, metatorbenite, metavariscite, metavauxite Mimetite, mtridatite, monazite, monetite, montebrasite montgomerite, Moraesite, moreauite, morinite, rnundite, nabaphite Nafedovite, nalipoite, Nasicon, nastrophyte, natrophilite natrophosphate, nefedovite., newberite, niahita, ningyoita., nissonite, olympite, overite, oxiapatite, parafransoletite, parahopeite, paravauxite, parsonite, Paulkellerite, Petersite, pyrophosphite, pi romorphite, plumbogumite, pretulite, puritulite, puritulite, pugulite, puritulite, puritulite, puritulite, puritolite, puritulite, puritulite, puritulite, puritolite, purpurate ita, robertsita, Rockbridgeita, rodolicoita, sabugalita, saleeita, sampleita, saterlita, Scheribersita, scholzita, seamanita, segelerita, senegalita, sengalita, Sidorenkita, sieleckita, century., silicocarnotita, taranakita, tarbutita
Tavorita, threadgoldita , tinsleyita, tinticita, triangulita , Trifilita, Triplita, triploidita, troleita, turqueza, Uralolita, us kovita, vaeyrynenita , vanmeerscheita , variscita, varulita, vashegita, veszelita, Viitaniemiita , vitusita, Vivianita, vochtenita, voggita, vuonnemita, vyacheslavita, wagrierita, wardita, wavelita, whitmoreita, wolfeita, oodhouseita, wooldridgeita , ximengita, zairita, zapatalita, zodacita. Tavorite, threadgoldite, tinsleyite, tinticite, triangulite, Trifilite, Triplite, triploidite, trolley, turquoise, Uralolite, us kovita, vaeyrynenite, vanmeerscheita, variscita, varulita, vashegita, veszelita, Viitaniemiita, vitusita, vitagita, vitagita, vitagita, vitagita, vitagita, viangita , wagrierita, wardita, wavelita, whitmoreita, wolfeita, oodhouseita, wooldridgeita, ximengita, zairita, zapatalita, zodacita.
Ejemplo 1 Aplicación de distintas concentraciones de ácido bórico para los minerales de cobre estudiados . Example 1 Application of different concentrations of boric acid for the copper ores studied.
Protocolo General : General Protocol:
En el presente ejemplo, las muestras utilizadas en la lixiviación corresponden a minerales de cobre oxidados, principalmente crisocola (silicato de cobre hidratado) . De las muestras se masaron 40 g. de mineral seco y molido, sobre el cual se adicionó la base de la solución lixiviante compuesta por 1000 m.L de agua, 61 mL de H2S04 al 5% y según lo propuesto por la invención cantidades variables de ácido bórico. La mezcla resultante se mantuvo en agitación durante 30 min. a temperatura ambiente ( 20-25 °C) . Luego de obtener una solución cargada de cobre desde la lixiviación (PLS) se prosigue con una etapa de extracción con solvente . Para esto se preparó una mezcla en re un extractante de tipo orgánico CuPRO MEX 3506® disuelto al 10% v/v en Escaid® 1.10 (de ExxonMobil Chemical). Se mezcló la solución extractante con el PLS en agitación durante 15 min. en un embudo de decantación y se separaron las fases. In the present example, the samples used in leaching correspond to oxidized copper ores, mainly crisocola (hydrated copper silicate). From the samples 40 g were mashed. of dry and ground ore, on which the base of the leaching solution composed of 1000 mL of water, 61 mL of 5% H 2 S0 4 was added and, as proposed by the invention, varying amounts of boric acid. The resulting mixture was kept under stirring for 30 min. at room temperature (20-25 ° C). After obtaining a solution loaded with copper from leaching (PLS), a solvent extraction stage is continued. For this a mixture was prepared in re an organic extractant CuPRO MEX 3506 ® dissolved at 10% v / v in Escaid ® 1.10 (from ExxonMobil Chemical). The extractant solution was mixed with the PLS under stirring for 15 min. in a separatory funnel and the phases were separated.
La fase orgánica contiene una alta concentración de cobre (ER) y su destino es la etapa de reextracción. La. fase acuosa retorna a. la etapa de lixiviación . The organic phase contains a high concentration of copper (ER) and its destination is the re-extraction stage. The. aqueous phase returns to. the leaching stage.
Finalmente la fase orgánica es llevada a la etapa de electrobotención utilizando un electrolito pobre (EP) compuesto por CuS04*5H20 (Cu=33 , 36 g/L) , ácido sulfúrico (180 g/L) y agua. Se realizó la reextraccion de este electrolito con orgánico cargado (OC) en un embudo de decantación y se dejó en agitación durante 15 min. Luego de la etapa de reextraccion el orgánico retorna a la etapa de extracción y el electrolito rico (con una concentración sobre 40 g/L) ingresa, a la etapa de electro obtención, por lo que en la salida del proceso de electro obtención el electrolito obtenido corresponde al electrolito pobre . Finally the organic phase is taken to the electrobotenation stage using a poor electrolyte (EP) composed of CuS0 4 * 5H 2 0 (Cu = 33, 36 g / L), sulfuric acid (180 g / L) and water. This electrolyte was re-extracted with charged organic (OC) in a separatory funnel and left under stirring for 15 min. After the re-extraction stage, the organic returns to the extraction stage and the rich electrolyte (with a concentration of 40 g / L) enters the electro-obtaining stage, so that at the exit of the electro-obtaining process the electrolyte is obtained obtained corresponds to the poor electrolyte.
Los parámetros de recuperación de cobre se establecieron de acuerdo a la masa inicial y lo recuperado en las distintas etapas del proceso. The copper recovery parameters were established according to the initial mass and recovered in the different stages of the process.
En la tabla 1 se presentan los parámetros estandarizados para, las etapas incluidas en el proceso de lixiviación. Donde PLS corresponde al producto obtenido luego de tratar el. mineral de cobre con la solución lixiviante y EP es electrolito pobre. Table 1 shows the standardized parameters for the stages included in the leaching process. Where PLS corresponds to the product obtained after treating the. Copper ore with the leaching solution and EP is poor electrolyte.
Tabla 1. Parámetros establecidos para el protocolo de lixiviación Table 1. Parameters established for the leaching protocol
Fluido Parámetro Valor Fluid Parameter Value
PLS Concentración de Cu >1,7 g/L H 1,7 a 2,0 PLS Cu concentration> 1.7 g / L H 1.7 to 2.0
Concentración de Cu 42-46 g/L Cu concentration 42-46 g / L
ER Concentración de 180 g/L ER Concentration of 180 g / L
ácido sulfúrico sulfuric acid
Orgánico Dilución CuPro Max al 9 % Organic CuPro Max Dilution at 9%
v/v en Escaid v / v in Escaid
110 110
En este ejemplo, se comparó los efectos de una solución lixiviante compuesta por: agua, ácido sulfúrico 5% y cantidades variables ácido bórico con una solución lixiviante convencional, en un proceso de extracción de cobre. Las pruebas se realizaron siguiendo el protocolo general ya descrito utilizando una solución lixiviante compuesta por 1000 mL de agua, 61 raL de ácido sulfúrico 5% y cantidades variables de ácido bórico. Se determinó la cantidad de cobre total presente en el mineral inicial, en el líquido post filtrado y en agua de lavado y la concentración de cobre en el PLS (Tabla 2) . In this example, the effects of a leaching solution composed of: water, 5% sulfuric acid and varying amounts of boric acid were compared with a conventional leaching solution in a copper extraction process. The tests were performed following the general protocol already described using a leaching solution composed of 1000 mL of water, 61 raL of 5% sulfuric acid and varying amounts of boric acid. The amount of total copper present in the initial mineral, in the post-filtered liquid and in wash water and the concentration of copper in the PLS was determined (Table 2).
Los resultados indican que al incluir ácido bórico, según el uso de la presente invención, en el proceso de lixiviación, se aumenta hasta en un. 10% la recuperación de cobre respecto a una solución de lixiviación convencional (figura 2) . El mayor porcentaje de recuperación se obtuvo al agregar 24,86 g de Acido Bórico H;B05 (figura 2) . The results indicate that by including boric acid, according to the use of the present invention, in the leaching process, it is increased by up to one. 10% copper recovery compared to a conventional leaching solution (figure 2). The highest recovery percentage was obtained by adding 24.86 g of Boric Acid H; B0 5 (Figure 2).
La tabla 2 muestra los volúmenes y masas de reactivos utilizados en el proceso de recuperación de cobre al adicionar ácido bórico en la solución lixiviante. Adiciorialmente se determina la concentración de cobre presente en el líquido filtrado (PLS) en el agua de lavado (AL) y el porcentaje de cobre en la ganga remanente . Tabla 2. Valores de reactivos y de recuperación de cobre en prueba de adición de ácido bórico a solución lixiviante . Table 2 shows the volumes and masses of reagents used in the copper recovery process by adding boric acid in the leaching solution. Additionally, the concentration of copper present in the filtered liquid (PLS) in the wash water (AL) and the percentage of copper in the remaining bargain are determined. Table 2. Values of reagents and recovery of copper in test for the addition of boric acid to leaching solution.
Donde Recuperación de Cobre Total» [ {cobre mineral de alimentación - Cobre en ganga) / Cobre en el mineral de alimentación!* 100 Where Total Copper Recovery »[{copper feed copper - Bargain copper) / Copper in feed ore! * 100
Ejemplo 2 : Efecto de la adición de minerales de boro en la lixiviación de cobre . Example 2: Effect of the addition of boron minerals in copper leaching.
Se mezclan mineral de cobre , ácido sulfúrico al 5% , agua y ulexita (borato de sodio pentahidratado y calcio) en cantidad equivalente a. 5, 10 , 15, 20 y 25 g de ácido bórico , respectivamente . Copper ore, 5% sulfuric acid, water and ulexite (sodium bonta pentahydrate and calcium) are mixed in an amount equivalent to. 5, 10, 15, 20 and 25 g of boric acid, respectively.
Esta mezcla se agita por 30 minutos, luego es filtrada obteniéndose el PLS, el cual es analizado químicamente para 3eterminar su contenido de cobre Cu. El sólido remanente (ganga.) 2S lavado con 250 mL de agua. El agua de lavado (AL) es analizada químicamente a fin de determinar su contenido de -obre . La ganga húmeda es secada, pesada, pulverizada y :omogenizad para. luego ser analizada químicamente para, de erminar su contenido de Cobre. rabia 3 : Pruebas con ülexita This mixture is stirred for 30 minutes, then filtered, obtaining the PLS, which is chemically analyzed for 3etermine its copper content Cu. The remaining solid (bargain.) 2S washed with 250 mL of water. The wash water (AL) is chemically analyzed in order to determine its content. The wet bargain is dried, heavy, pulverized and: omogenized for. then be chemically analyzed to eliminate its copper content. rage 3: ülexite tests
Donde Recuperación de Cobre Total» [ (cobre mineral de alimentación - Cobre en ganga) / l'obre en el mineral de alimentación}* 100 Where Total Copper Recovery »[(copper feed ore - Copper on bargain) / l'obre on feed ore} * 100
En la figura 3, se puede apreciar la cantidad de cobre en el PLS respecto a la cantidad de Ulexita adicionada, donde se observa m efecto positivo significati o en la recuperación de cobre en ≥1 PLS al adicionar Ulexita al proceso de lixiviación. In figure 3, the amount of copper in the PLS can be seen with respect to the amount of Ulexite added, where m significant positive effect is observed or in the recovery of copper in ≥1 PLS when Ulexite is added to the leaching process.
Por lo que la presente invención, favorece la lixiviación de niñerales de cobre, al adicionar el mineral del cual se genera si ácido débil. Therefore, the present invention favors the leaching of copper nannies, by adding the mineral from which it is generated if weak acid.
Ejemplo 3: Efecto de la adición de ácido ortofosfórico en la solución lixiviante en el proceso de recuperación de cobre . Example 3: Effect of the addition of orthophosphoric acid in the leaching solution in the copper recovery process.
1 En este ejemplo, se determinó el efecto de una solución lixiviante compuesta por agua, ácido sulfúrico 5% y volúmenes variables de ácido ortofosfórico concentrado grado técnico en el proceso de refinamiento de minerales de cobre La prueba de la nueva solución lixiviante se realizó siguiendo el protocolo ya descrito con una solución base compuesta por 1000 mL de agua 61 mL de ácido sulfúrico 5% y los distintos volúmenes adicionados de ácido orto fosfórico según se menciona en la tabla 7. one In this example, the effect of a leaching solution composed of water, 5% sulfuric acid and varying volumes of concentrated orthophosphoric acid was determined in the copper ore refining process The test of the new leaching solution was performed following the protocol already described with a base solution composed of 1000 mL of water 61 mL of 5% sulfuric acid and the different volumes added of ortho phosphoric acid as mentioned in table 7.
Tabla 7. Volúmenes de reactivos utilizados en la solución lixiviante compuesta por ácido ortofosfórico al 85% de concentración . Table 7. Volumes of reagents used in the leaching solution composed of orthophosphoric acid at 85% concentration.
La adición de ácido ortofosfórico a la solución lixiviante generó un mayor porcentaje de recuperación de cobre respecto a una solución de lixiviación convencional (sin el ácido ortofos órico) . El punto máximo de recuperación del metal ocurrió cuando se adicionó 20.6 mL de ácido ortofosfórico H?P04 a una concentración del 85 gr/L (figura 4) . The addition of orthophosphoric acid to the leaching solution generated a higher percentage of copper recovery compared to a conventional leaching solution (without orthophosic acid). The maximum recovery point of the metal occurred when 20.6 mL of orthophosphoric acid H ? P0 4 at a concentration of 85 gr / L (figure 4).
Descripción figuras: Description figures:
Figura 1. Proceso global de recuperación de cobre de minerales. La figura presenta las etapas que componen procedimiento general de extracción de cobre: lixiviación, extracción, reextracción y electroobtención, y los productos e intermediarios de cada etapa . Figure 1. Global process of recovering copper from minerals. The figure presents the stages that make up General procedure of copper extraction: leaching, extraction, re-extraction and electro-collection, and the products and intermediaries of each stage.
Figura 2. Efecto de una solución lixiviante con ácido bórico en la recuperación de cobre, a) La. gráfica representa el aumento en porcentaje de recuperación de cobre a medida que se adiciona ácido bórico (g) a la solución lixiviante, b ) La curva describe el aumento en la concentración de cobre (g/L) contenido en el PLS de acuerdo a la adición ácido bórico (g) a la solución lixiviante durante la recuperación de cobre. Figure 2. Effect of a leaching solution with boric acid on copper recovery, a) La. graph represents the increase in copper recovery percentage as boric acid (g) is added to the leaching solution, b) The curve describes the increase in copper concentration (g / L) contained in the PLS according to the addition of boric acid (g) to the leaching solution during copper recovery.
Figura 3. Efecto de la adición de ulexita sobre la recuperación de cobre en el proceso de lixiviación, a) El gráfico muestra el aumento en el porcentaje de recuperación de cobre a medida que se adiciona mineral ulexita a la solución de lixiviación, b) La curva representa el aumento en la concentración de cobre contenido en el PLS a medida que se agrega mineral ulexita en la solución lixiviante. Figure 3. Effect of the addition of ulexite on copper recovery in the leaching process, a) The graph shows the increase in the percentage of copper recovery as ulexite ore is added to the leaching solution, b) The curve represents the increase in the concentration of copper contained in the PLS as ulexite mineral is added in the leaching solution.
Figura 4. Efecto de la adición de ácido ortofesférico en una solución lixiviante sobre la recuperación de cobre. a) La gráfica muestra un aumento en el porcentaje de recuperación de cobre a medida que se adiciona ácido ortofosfórico a la solución lixiviante (g) . b) La curva representa la concentración de cobre detectado en PLS (g/L) respecto a la cantidad de ácido bórico adicionado (g) en la solución lixiviante, durante el proceso de obtención . Figure 4. Effect of the addition of orthophospheric acid in a leaching solution on copper recovery. a) The graph shows an increase in the percentage of copper recovery as orthophosphoric acid is added to the leaching solution (g). b) The curve represents the concentration of copper detected in PLS (g / L) with respect to the amount of boric acid added (g) in the leaching solution, during the process of obtaining.
Claims
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA2896667A CA2896667A1 (en) | 2012-12-28 | 2013-12-27 | Use of oxygenated or polyoxygenated inorganic weak acids, or derivatives, residues, and waste thereof, in order to increase the recovery of copper and/or the concentration of copper in processes for the leaching or bioleaching of copper minerals |
| US14/758,141 US20150361523A1 (en) | 2012-12-28 | 2013-12-27 | Use of oxygenated or polyoxygenated inorganic weak acids, or derivatives, residues and waste thereof, in order to increase the recovery of copper and/or the concentration of copper in processes for the leaching or bioleaching of copper minerals |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CL2012003727A CL2012003727A1 (en) | 2012-12-28 | 2012-12-28 | Use of oxygenated weak acids, minerals, compounds that generate them, to increase the recovery of copper in the leaching or bioleaching process; copper leaching or bioleaching process comprising said acids; and use of solid and liquid wastes from planyas producing weak acids. |
| CL3727-2012 | 2012-12-28 |
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| WO2014100910A1 true WO2014100910A1 (en) | 2014-07-03 |
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| PCT/CL2013/000097 Ceased WO2014100910A1 (en) | 2012-12-28 | 2013-12-27 | Use of oxygenated or polyoxygenated inorganic weak acids, or derivatives, residues and waste thereof, in order to increase the recovery of copper and/or the concentration of copper in processes for the leaching or bioleaching of copper minerals |
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| US (1) | US20150361523A1 (en) |
| CA (1) | CA2896667A1 (en) |
| CL (1) | CL2012003727A1 (en) |
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| WO2023011957A1 (en) | 2021-08-02 | 2023-02-09 | Basf Se | (3-quinolyl)-quinazoline |
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| WO2016090458A1 (en) * | 2014-12-11 | 2016-06-16 | Optimizacion De Procesos Mineros S.A. | Electrowinning circuit and method for gathering of metal of interest by an ionic exchange interface |
| US10526685B2 (en) | 2015-10-30 | 2020-01-07 | Technological Resources Pty. Limited | Heap leaching |
| PE20200436A1 (en) | 2017-04-06 | 2020-02-28 | Tech Resources Pty Ltd | LEACHING OF MINERALS CONTAINING COPPER |
| US20190345580A1 (en) | 2018-05-09 | 2019-11-14 | Technological Resources Pty. Limited | Leaching Copper-Containing Ores |
| SE543405C2 (en) * | 2019-05-29 | 2021-01-05 | Alfa Laval Corp Ab | Method for joining metal parts |
| CN110791653B (en) * | 2019-11-11 | 2021-07-16 | 浙江工商大学 | A kind of method that utilizes hydroxyapatite-containing waste to extract copper |
| CN113502397B (en) * | 2021-06-18 | 2022-11-04 | 昆明鼎邦科技股份有限公司 | Continuous vulcanization production equipment |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1451734A (en) * | 1920-01-29 | 1923-04-17 | Irving Joseph | Leaching of copper ores and recovery of copper |
| US3282682A (en) * | 1961-08-31 | 1966-11-01 | Powder Metals Corp | Process for the extraction of copper |
| US4039404A (en) * | 1975-05-19 | 1977-08-02 | Kennecott Copper Corporation | Cyclic process using A.C. for selective recovery of metals from materials containing same |
-
2012
- 2012-12-28 CL CL2012003727A patent/CL2012003727A1/en unknown
-
2013
- 2013-12-27 WO PCT/CL2013/000097 patent/WO2014100910A1/en not_active Ceased
- 2013-12-27 CA CA2896667A patent/CA2896667A1/en not_active Abandoned
- 2013-12-27 PE PE2015000914A patent/PE20151174A1/en unknown
- 2013-12-27 US US14/758,141 patent/US20150361523A1/en not_active Abandoned
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1451734A (en) * | 1920-01-29 | 1923-04-17 | Irving Joseph | Leaching of copper ores and recovery of copper |
| US3282682A (en) * | 1961-08-31 | 1966-11-01 | Powder Metals Corp | Process for the extraction of copper |
| US4039404A (en) * | 1975-05-19 | 1977-08-02 | Kennecott Copper Corporation | Cyclic process using A.C. for selective recovery of metals from materials containing same |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023011957A1 (en) | 2021-08-02 | 2023-02-09 | Basf Se | (3-quinolyl)-quinazoline |
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| CL2012003727A1 (en) | 2013-02-01 |
| CA2896667A1 (en) | 2014-07-03 |
| PE20151174A1 (en) | 2015-08-09 |
| US20150361523A1 (en) | 2015-12-17 |
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