US20150361523A1 - Use of oxygenated or polyoxygenated inorganic weak acids, or derivatives, residues and waste thereof, in order to increase the recovery of copper and/or the concentration of copper in processes for the leaching or bioleaching of copper minerals - Google Patents
Use of oxygenated or polyoxygenated inorganic weak acids, or derivatives, residues and waste thereof, in order to increase the recovery of copper and/or the concentration of copper in processes for the leaching or bioleaching of copper minerals Download PDFInfo
- Publication number
- US20150361523A1 US20150361523A1 US14/758,141 US201314758141A US2015361523A1 US 20150361523 A1 US20150361523 A1 US 20150361523A1 US 201314758141 A US201314758141 A US 201314758141A US 2015361523 A1 US2015361523 A1 US 2015361523A1
- Authority
- US
- United States
- Prior art keywords
- copper
- polyoxygenated
- oxygenated
- acid
- minerals
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000010949 copper Substances 0.000 title claims abstract description 142
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 133
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 131
- 238000002386 leaching Methods 0.000 title claims abstract description 107
- 239000002253 acid Substances 0.000 title claims abstract description 94
- 238000000034 method Methods 0.000 title claims abstract description 78
- 150000007513 acids Chemical class 0.000 title claims abstract description 38
- 238000011084 recovery Methods 0.000 title claims abstract description 33
- 229910001779 copper mineral Inorganic materials 0.000 title description 13
- 239000002699 waste material Substances 0.000 title description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 102
- 239000011707 mineral Substances 0.000 claims abstract description 102
- 150000001875 compounds Chemical class 0.000 claims abstract description 56
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims abstract description 49
- 239000002910 solid waste Substances 0.000 claims abstract description 10
- 239000010808 liquid waste Substances 0.000 claims abstract description 7
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 56
- -1 pandermite Inorganic materials 0.000 claims description 42
- 235000010338 boric acid Nutrition 0.000 claims description 38
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 37
- 239000004327 boric acid Substances 0.000 claims description 36
- 229960002645 boric acid Drugs 0.000 claims description 35
- 235000011007 phosphoric acid Nutrition 0.000 claims description 28
- 229910021538 borax Inorganic materials 0.000 claims description 22
- 235000010339 sodium tetraborate Nutrition 0.000 claims description 22
- 239000004328 sodium tetraborate Substances 0.000 claims description 21
- 239000011574 phosphorus Substances 0.000 claims description 17
- 229910052698 phosphorus Inorganic materials 0.000 claims description 17
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 16
- 229910052796 boron Inorganic materials 0.000 claims description 16
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 14
- 229910021539 ulexite Inorganic materials 0.000 claims description 14
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 11
- UORVGPXVDQYIDP-UHFFFAOYSA-N borane Chemical class B UORVGPXVDQYIDP-UHFFFAOYSA-N 0.000 claims description 6
- 150000001639 boron compounds Chemical class 0.000 claims description 6
- 150000001642 boronic acid derivatives Chemical class 0.000 claims description 6
- 229910052860 datolite Inorganic materials 0.000 claims description 6
- VSIIXMUUUJUKCM-UHFFFAOYSA-D pentacalcium;fluoride;triphosphate Chemical compound [F-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O VSIIXMUUUJUKCM-UHFFFAOYSA-D 0.000 claims description 6
- KWSLGOVYXMQPPX-UHFFFAOYSA-N 5-[3-(trifluoromethyl)phenyl]-2h-tetrazole Chemical compound FC(F)(F)C1=CC=CC(C2=NNN=N2)=C1 KWSLGOVYXMQPPX-UHFFFAOYSA-N 0.000 claims description 5
- 229910019142 PO4 Inorganic materials 0.000 claims description 5
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 claims description 5
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical class OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 claims description 5
- 229910000085 borane Inorganic materials 0.000 claims description 5
- 235000021317 phosphate Nutrition 0.000 claims description 5
- VBQCHPIMZGQLAZ-UHFFFAOYSA-N phosphorane Chemical class [PH5] VBQCHPIMZGQLAZ-UHFFFAOYSA-N 0.000 claims description 5
- 150000003013 phosphoric acid derivatives Chemical class 0.000 claims description 5
- OBCUTHMOOONNBS-UHFFFAOYSA-N phosphorus pentafluoride Chemical compound FP(F)(F)(F)F OBCUTHMOOONNBS-UHFFFAOYSA-N 0.000 claims description 5
- FAIAAWCVCHQXDN-UHFFFAOYSA-N phosphorus trichloride Chemical compound ClP(Cl)Cl FAIAAWCVCHQXDN-UHFFFAOYSA-N 0.000 claims description 5
- 229910001379 sodium hypophosphite Inorganic materials 0.000 claims description 5
- PNGLEYLFMHGIQO-UHFFFAOYSA-M sodium;3-(n-ethyl-3-methoxyanilino)-2-hydroxypropane-1-sulfonate;dihydrate Chemical compound O.O.[Na+].[O-]S(=O)(=O)CC(O)CN(CC)C1=CC=CC(OC)=C1 PNGLEYLFMHGIQO-UHFFFAOYSA-M 0.000 claims description 5
- MDDUHVRJJAFRAU-YZNNVMRBSA-N tert-butyl-[(1r,3s,5z)-3-[tert-butyl(dimethyl)silyl]oxy-5-(2-diphenylphosphorylethylidene)-4-methylidenecyclohexyl]oxy-dimethylsilane Chemical compound C1[C@@H](O[Si](C)(C)C(C)(C)C)C[C@H](O[Si](C)(C)C(C)(C)C)C(=C)\C1=C/CP(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 MDDUHVRJJAFRAU-YZNNVMRBSA-N 0.000 claims description 5
- PQMFVUNERGGBPG-UHFFFAOYSA-N (6-bromopyridin-2-yl)hydrazine Chemical compound NNC1=CC=CC(Br)=N1 PQMFVUNERGGBPG-UHFFFAOYSA-N 0.000 claims description 4
- CPSYWNLKRDURMG-UHFFFAOYSA-L hydron;manganese(2+);phosphate Chemical compound [Mn+2].OP([O-])([O-])=O CPSYWNLKRDURMG-UHFFFAOYSA-L 0.000 claims description 4
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 3
- 229910021537 Kernite Inorganic materials 0.000 claims description 3
- 229910052493 LiFePO4 Inorganic materials 0.000 claims description 3
- 229910001800 Svanbergite Inorganic materials 0.000 claims description 3
- 229910001582 aldermanite Inorganic materials 0.000 claims description 3
- WQZGKKKJIJFFOK-PQMKYFCFSA-N alpha-D-mannose Chemical compound OC[C@H]1O[C@H](O)[C@@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-PQMKYFCFSA-N 0.000 claims description 3
- 229910052822 amblygonite Inorganic materials 0.000 claims description 3
- CKMXBZGNNVIXHC-UHFFFAOYSA-L ammonium magnesium phosphate hexahydrate Chemical compound [NH4+].O.O.O.O.O.O.[Mg+2].[O-]P([O-])([O-])=O CKMXBZGNNVIXHC-UHFFFAOYSA-L 0.000 claims description 3
- 229910052586 apatite Inorganic materials 0.000 claims description 3
- 229910052826 autunite Inorganic materials 0.000 claims description 3
- 229910052866 axinite Inorganic materials 0.000 claims description 3
- 229910000197 bakerite Inorganic materials 0.000 claims description 3
- 229910001570 bauxite Inorganic materials 0.000 claims description 3
- 229910001818 benauite Inorganic materials 0.000 claims description 3
- ZWHCFDOODAQLLX-UHFFFAOYSA-D bis[(2-oxo-1,3,2lambda5,4lambda2-dioxaphosphaplumbetan-2-yl)oxy]lead chloro-[(2-oxo-1,3,2lambda5,4lambda2-dioxaphosphaplumbetan-2-yl)oxy]lead Chemical compound [Cl-].[Pb+2].[Pb+2].[Pb+2].[Pb+2].[Pb+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O ZWHCFDOODAQLLX-UHFFFAOYSA-D 0.000 claims description 3
- 229910000182 britholite Inorganic materials 0.000 claims description 3
- XAAHAAMILDNBPS-UHFFFAOYSA-L calcium hydrogenphosphate dihydrate Chemical compound O.O.[Ca+2].OP([O-])([O-])=O XAAHAAMILDNBPS-UHFFFAOYSA-L 0.000 claims description 3
- IKNAJTLCCWPIQD-UHFFFAOYSA-K cerium(3+);lanthanum(3+);neodymium(3+);oxygen(2-);phosphate Chemical compound [O-2].[La+3].[Ce+3].[Nd+3].[O-]P([O-])([O-])=O IKNAJTLCCWPIQD-UHFFFAOYSA-K 0.000 claims description 3
- 229910052589 chlorapatite Inorganic materials 0.000 claims description 3
- 229910000169 coffinite Inorganic materials 0.000 claims description 3
- 229910021540 colemanite Inorganic materials 0.000 claims description 3
- 229910001796 corkite Inorganic materials 0.000 claims description 3
- 229910001819 crandallite Inorganic materials 0.000 claims description 3
- CGMRCMMOCQYHAD-UHFFFAOYSA-J dicalcium hydroxide phosphate Chemical compound [OH-].[Ca++].[Ca++].[O-]P([O-])([O-])=O CGMRCMMOCQYHAD-UHFFFAOYSA-J 0.000 claims description 3
- 229910000245 dravite Inorganic materials 0.000 claims description 3
- 229910052852 dumortierite Inorganic materials 0.000 claims description 3
- 229910000244 elbaite Inorganic materials 0.000 claims description 3
- PROQIPRRNZUXQM-ZXXIGWHRSA-N estriol Chemical compound OC1=CC=C2[C@H]3CC[C@](C)([C@H]([C@H](O)C4)O)[C@@H]4[C@@H]3CCC2=C1 PROQIPRRNZUXQM-ZXXIGWHRSA-N 0.000 claims description 3
- 229910052587 fluorapatite Inorganic materials 0.000 claims description 3
- 229940077441 fluorapatite Drugs 0.000 claims description 3
- 229910001825 gorceixite Inorganic materials 0.000 claims description 3
- 229910001826 goyazite Inorganic materials 0.000 claims description 3
- IDIJOAIHTRIPRC-UHFFFAOYSA-J hexaaluminum;sodium;2,2,4,4,6,6,8,8,10,10,12,12-dodecaoxido-1,3,5,7,9,11-hexaoxa-2,4,6,8,10,12-hexasilacyclododecane;iron(2+);triborate;tetrahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[Na+].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Fe+2].[Fe+2].[Fe+2].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-][Si]1([O-])O[Si]([O-])([O-])O[Si]([O-])([O-])O[Si]([O-])([O-])O[Si]([O-])([O-])O[Si]([O-])([O-])O1 IDIJOAIHTRIPRC-UHFFFAOYSA-J 0.000 claims description 3
- 229910052819 hinsdalite Inorganic materials 0.000 claims description 3
- 229910001698 hotsonite Inorganic materials 0.000 claims description 3
- 229910001700 katoite Inorganic materials 0.000 claims description 3
- 229910001827 kintoreite Inorganic materials 0.000 claims description 3
- 229910052823 lazulite Inorganic materials 0.000 claims description 3
- TYYHXOUGFIRONY-UHFFFAOYSA-D lead(2+);trioxido(oxo)-$l^{5}-arsane;chloride Chemical compound [Cl-].[Pb+2].[Pb+2].[Pb+2].[Pb+2].[Pb+2].[O-][As]([O-])([O-])=O.[O-][As]([O-])([O-])=O.[O-][As]([O-])([O-])=O TYYHXOUGFIRONY-UHFFFAOYSA-D 0.000 claims description 3
- 229910001386 lithium phosphate Inorganic materials 0.000 claims description 3
- 229910001552 magnesium chloroborate Inorganic materials 0.000 claims description 3
- OKIWLDVQGKRUNR-UHFFFAOYSA-L magnesium;hydrogen phosphate;trihydrate Chemical compound O.O.O.[Mg+2].OP([O-])([O-])=O OKIWLDVQGKRUNR-UHFFFAOYSA-L 0.000 claims description 3
- 229910052829 mitridatite Inorganic materials 0.000 claims description 3
- 229910052590 monazite Inorganic materials 0.000 claims description 3
- 229910001726 mundite Inorganic materials 0.000 claims description 3
- 229910000243 olenite Inorganic materials 0.000 claims description 3
- 229910001734 painite Inorganic materials 0.000 claims description 3
- LBYKSDNDLCSHIR-UHFFFAOYSA-L pentacalcium;carbonate;disilicate Chemical compound [Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]C([O-])=O.[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] LBYKSDNDLCSHIR-UHFFFAOYSA-L 0.000 claims description 3
- 229910052827 phosphophyllite Inorganic materials 0.000 claims description 3
- 229910001829 plumbogummite Inorganic materials 0.000 claims description 3
- 229910000239 povondraite Inorganic materials 0.000 claims description 3
- 229910052820 pyromorphite Inorganic materials 0.000 claims description 3
- 229910000246 schorl Inorganic materials 0.000 claims description 3
- 229910001754 scorzalite Inorganic materials 0.000 claims description 3
- 229910001756 serendibite Inorganic materials 0.000 claims description 3
- 229910052567 struvite Inorganic materials 0.000 claims description 3
- 229910001769 taranakite Inorganic materials 0.000 claims description 3
- XUEWRCWTPVFWNN-UHFFFAOYSA-C trialuminum;calcium;pentahydroxide;diphosphate;hydrate Chemical compound O.[OH-].[OH-].[OH-].[OH-].[OH-].[Al+3].[Al+3].[Al+3].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O XUEWRCWTPVFWNN-UHFFFAOYSA-C 0.000 claims description 3
- SPDJAIKMJHJYAV-UHFFFAOYSA-H trizinc;diphosphate;tetrahydrate Chemical compound O.O.O.O.[Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O SPDJAIKMJHJYAV-UHFFFAOYSA-H 0.000 claims description 3
- 239000010981 turquoise Substances 0.000 claims description 3
- 229910001786 variscite Inorganic materials 0.000 claims description 3
- 229910052875 vesuvianite Inorganic materials 0.000 claims description 3
- 229910001788 wardite Inorganic materials 0.000 claims description 3
- 229910052824 wavellite Inorganic materials 0.000 claims description 3
- 229910001789 woodhouseite Inorganic materials 0.000 claims description 3
- 229910001832 zaïrite Inorganic materials 0.000 claims description 3
- 125000005619 boric acid group Chemical group 0.000 claims 2
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 claims 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 claims 1
- 238000010494 dissociation reaction Methods 0.000 claims 1
- 230000005593 dissociations Effects 0.000 claims 1
- 150000003016 phosphoric acids Chemical class 0.000 claims 1
- 239000000243 solution Substances 0.000 description 52
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 20
- 241000894006 Bacteria Species 0.000 description 11
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 11
- 244000005700 microbiome Species 0.000 description 11
- 238000000605 extraction Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 239000003792 electrolyte Substances 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- 239000001569 carbon dioxide Substances 0.000 description 6
- 229910002092 carbon dioxide Inorganic materials 0.000 description 6
- 238000005065 mining Methods 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- 239000011593 sulfur Substances 0.000 description 6
- 229910052717 sulfur Inorganic materials 0.000 description 6
- 238000005363 electrowinning Methods 0.000 description 5
- 239000003337 fertilizer Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 230000002262 irrigation Effects 0.000 description 4
- 238000003973 irrigation Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Natural products CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 3
- DVRDHUBQLOKMHZ-UHFFFAOYSA-N chalcopyrite Chemical compound [S-2].[S-2].[Fe+2].[Cu+2] DVRDHUBQLOKMHZ-UHFFFAOYSA-N 0.000 description 3
- 229910052951 chalcopyrite Inorganic materials 0.000 description 3
- 239000012141 concentrate Substances 0.000 description 3
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 3
- 239000003599 detergent Substances 0.000 description 3
- 238000004090 dissolution Methods 0.000 description 3
- 229910001448 ferrous ion Inorganic materials 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 238000011065 in-situ storage Methods 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Natural products OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 2
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Natural products OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 2
- 238000013019 agitation Methods 0.000 description 2
- LNTHITQWFMADLM-UHFFFAOYSA-N anhydrous gallic acid Natural products OC(=O)C1=CC(O)=C(O)C(O)=C1 LNTHITQWFMADLM-UHFFFAOYSA-N 0.000 description 2
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Natural products OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 2
- 229910000365 copper sulfate Inorganic materials 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000011152 fibreglass Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000009854 hydrometallurgy Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000001404 mediated effect Effects 0.000 description 2
- 230000004060 metabolic process Effects 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 230000000813 microbial effect Effects 0.000 description 2
- 150000007522 mineralic acids Chemical class 0.000 description 2
- 235000015097 nutrients Nutrition 0.000 description 2
- 239000012074 organic phase Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000000638 solvent extraction Methods 0.000 description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- PXRKCOCTEMYUEG-UHFFFAOYSA-N 5-aminoisoindole-1,3-dione Chemical compound NC1=CC=C2C(=O)NC(=O)C2=C1 PXRKCOCTEMYUEG-UHFFFAOYSA-N 0.000 description 1
- 229910015444 B(OH)3 Inorganic materials 0.000 description 1
- 239000002028 Biomass Substances 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000005749 Copper compound Substances 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910004844 Na2B4O7.10H2O Inorganic materials 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 229920000388 Polyphosphate Polymers 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- 230000004931 aggregating effect Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 229910052849 andalusite Inorganic materials 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 239000011668 ascorbic acid Substances 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 230000031018 biological processes and functions Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 150000001638 boron Chemical class 0.000 description 1
- 239000005388 borosilicate glass Substances 0.000 description 1
- 239000007853 buffer solution Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 235000019827 calcium polyphosphate Nutrition 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 210000004027 cell Anatomy 0.000 description 1
- 210000003850 cellular structure Anatomy 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 239000007809 chemical reaction catalyst Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 150000001880 copper compounds Chemical class 0.000 description 1
- 229910001431 copper ion Inorganic materials 0.000 description 1
- 229910000366 copper(II) sulfate Inorganic materials 0.000 description 1
- ZZBBCSFCMKWYQR-UHFFFAOYSA-N copper;dioxido(oxo)silane Chemical compound [Cu+2].[O-][Si]([O-])=O ZZBBCSFCMKWYQR-UHFFFAOYSA-N 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- UQGFMSUEHSUPRD-UHFFFAOYSA-N disodium;3,7-dioxido-2,4,6,8,9-pentaoxa-1,3,5,7-tetraborabicyclo[3.3.1]nonane Chemical compound [Na+].[Na+].O1B([O-])OB2OB([O-])OB1O2 UQGFMSUEHSUPRD-UHFFFAOYSA-N 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 150000002169 ethanolamines Chemical class 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 235000019249 food preservative Nutrition 0.000 description 1
- 239000005452 food preservative Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 230000012010 growth Effects 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
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- 239000004615 ingredient Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 239000002917 insecticide Substances 0.000 description 1
- 239000003077 lignite Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000033001 locomotion Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000001455 metallic ions Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- QPJSUIGXIBEQAC-UHFFFAOYSA-N n-(2,4-dichloro-5-propan-2-yloxyphenyl)acetamide Chemical compound CC(C)OC1=CC(NC(C)=O)=C(Cl)C=C1Cl QPJSUIGXIBEQAC-UHFFFAOYSA-N 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 150000004686 pentahydrates Chemical class 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 239000000825 pharmaceutical preparation Substances 0.000 description 1
- 229940127557 pharmaceutical product Drugs 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- TWHXWYVOWJCXSI-UHFFFAOYSA-N phosphoric acid;hydrate Chemical compound O.OP(O)(O)=O TWHXWYVOWJCXSI-UHFFFAOYSA-N 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
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- 239000003755 preservative agent Substances 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 235000015424 sodium Nutrition 0.000 description 1
- 235000019830 sodium polyphosphate Nutrition 0.000 description 1
- 235000014214 soft drink Nutrition 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- 238000012546 transfer Methods 0.000 description 1
- BSVBQGMMJUBVOD-UHFFFAOYSA-N trisodium borate Chemical compound [Na+].[Na+].[Na+].[O-]B([O-])[O-] BSVBQGMMJUBVOD-UHFFFAOYSA-N 0.000 description 1
- ZCXUWYGUGJQPPR-UHFFFAOYSA-N trisodium;borate;pentahydrate Chemical compound O.O.O.O.O.[Na+].[Na+].[Na+].[O-]B([O-])[O-] ZCXUWYGUGJQPPR-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 1
- 229910000165 zinc phosphate Inorganic materials 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B15/00—Obtaining copper
- C22B15/0063—Hydrometallurgy
- C22B15/0065—Leaching or slurrying
- C22B15/0067—Leaching or slurrying with acids or salts thereof
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B15/00—Obtaining copper
- C22B15/0063—Hydrometallurgy
- C22B15/0065—Leaching or slurrying
- C22B15/0067—Leaching or slurrying with acids or salts thereof
- C22B15/0071—Leaching or slurrying with acids or salts thereof containing sulfur
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/04—Extraction of metal compounds from ores or concentrates by wet processes by leaching
- C22B3/06—Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic acid solutions, e.g. with acids generated in situ; in inorganic salt solutions other than ammonium salt solutions
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/18—Extraction of metal compounds from ores or concentrates by wet processes with the aid of microorganisms or enzymes, e.g. bacteria or algae
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Definitions
- This invention concerns the use of oxygenated or polyoxygenated weak inorganic acids, in any concentration, and their derivatives, residues, and solid waste in copper ore leaching or bioleaching, using sulfuric acid or its derivatives.
- oxygenated or polyoxygenated weak acids such as boric acid, its derivatives, minerals containing boron, borax, their derivatives, residues, and solid and liquid waste from plants producing boric acid and borax, and phosphoric acid, their minerals, derivatives, residues, and solid waste, in copper mineral leaching or bioleaching, using sulfuric acid or its derivatives.
- the invention also concerns a leaching and bioleaching process in which an oxygenated or polyoxygenated weak acid, such as boric or phosphoric acid, is added as part of the process.
- an oxygenated or polyoxygenated weak acid such as boric or phosphoric acid
- the traditional leaching process of copper minerals is a hydrometallurgical process, consisting of the recovery of copper from the minerals, which are separated by applying a solution of sulfuric acid and water.
- the subprocesses that occur in leaching are:
- the copper concentration increases by approximately 5 times through ionic extraction.
- the PLS solution is mixed with a solution of paraffin and organic resin to extract the copper from it.
- the resin selectively attracts the copper ions (Cu +2 ), thus obtaining both a resin-copper complex and a low-level copper solution, called raffinate, which is reused in the leaching process and is recovered in the byproduct solutions.
- the resin-copper complex is treated independently with an acid-rich electrolytic solution that causes the copper to release from the resin and bind with the electrolyte. This is the solution that is taken to the electrowinning plant.
- Bioleaching is the conventional leaching process, catalyzed biologically and applied to sulfur minerals due to the necessity of increasing their dissolution kinetics.
- bioleaching is a chemical process, mediated by water and atmospheric oxygen, as well as a biological process, mediated by microorganisms.
- Oxygen is used as an oxidant by microorganisms in leaching environments. Carbon dioxide is used as a carbon source to produce their cellular structure or to generate biomass.
- patent EP160463B1 describes a process to produce a leaching solution composed of water, monoethanolamine, and a monoethanolamine salt.
- the salt is produced by adding an acid, such as carbonic, phosphoric, sulfuric, boric, nitiric, hydrofluoric, chlorhydric, oxalic, malonic, gallic, citric, ascorbic, formic, acetic, or propionic acid, or a mixture of them.
- the acid is only added to for the purpose of making a salt, and it is not added directly or as a mineral to create the leaching solution.
- the principal solvent acid mentioned is carbonic acid, which is formed in the process by injecting carbon dioxide and air, thus establishing that the process is thereby easier to control and monitor.
- Borate compounds are used in the non-metallic mining industry.
- One of the main boron compounds is ulexite (NaCaB 5 O 9 .8H 2 O); this naturally-occurring borate is used in non-metallic mining to produce or extract boric acid, borax, and other derivatives.
- boron derivatives such as borax and boric acid, have been used as fertilizers and preservatives in the food industry.
- borax which is a soluble borate, is used in mining together with ammonium as an iron and steel smelting mixture due to its ability to reduce the mixture melting point and thereby eliminate the iron oxide contaminant from the system. Additionally, the use of borax has been described in the smelting of gold and silver jewelry.
- Boric acid is used in the manufacture of fiberglass, fire retardants, borosilicate glass, soaps, detergents, and certain pharmaceutical products.
- boric acid it is used as an antiseptic, an antibacterial, to formulate insecticides, as well as in buffer solution compounds and as a food preservative.
- boric acid is recognized as raw material in the manufacture of the monofibers that make up textile fiberglass, which is used as the structural base of plastics and circuitry. Additionally, the use of boric acid has been described as a manufacture material for dynamite and weapons of mass destruction.
- oxygenated and polyoxygenated weak acids particularly inorganic acids, and more particularly, boric and phosphoric acid
- boric and phosphoric acid as the proposed use in the invention in the leaching stage or bioleaching stage increases copper recovery from the ore in the leaching or bioleaching stage, and, at the same time, increases the copper concentration of the PLS solution, thereby increasing plant production and productivity without increasing water consumption, plant size, or waste generation.
- the purpose of the invention is to incorporate an oxygenated or polyoxygenated weak acid in the irrigation system, or else to add a superior layer of another mineral that can generate a weak oxygenated or polyoxygenated acid to the leaching pile for the purpose of improving copper recovery and increasing the copper concentration in the PLS.
- Another priority purpose of the invention is to incorporate a oxygenated or polyoxygenated weak acid to the bioleaching process, either by adding a weak acid directly to the bioleaching heap or else by adding another mineral that can generate the a weak acid for the purpose of improving copper recovery and increasing the copper concentration achieved in the process.
- the invention concerns the use of boric acid, (in any concentration) its derivatives, minerals containing boron, borax, their derivatives, residues, and solid and liquid waste from plants producing boric acid and borax, and phosphoric acid, their minerals, derivatives, residues, and solid waste in copper mineral leaching or bioleaching, using sulfuric acid or its derivatives.
- the invention also concerns the use of phosphoric acid, (in any concentration) its derivatives, minerals containing phosphorus, its derivatives, residues, and solid and liquid waste from plants producing phosphoric acid in copper mineral leaching and bioleaching, using sulfuric acid or its derivatives.
- the invention also describes a leaching process in which a necessary amount of oxygenated or polyoxygenated weak acid, or a compound or a mineral that generates the same is added to the leaching process, and, at the same time, sulfuric acid is added to the leaching heap.
- the necessary amount of weak acid will depend on the characteristics of the mineral to be leached.
- Said addition of the weak acid to the leaching heap can occur in conjunction with the sulfuric acid, or it can be added simultaneously using the normal procedures for adding acid to the heap.
- adding the oxygenated or polyoxygenated weak acid can also occur in situ in the leaching heap, by adding a mineral or a compound that generates said weak acid over the leaching heap. Due to the contact of the mineral or compound that generates the weak acid with sulfuric acid, this process will generate the weak acid in situ.
- a similar process can be performed during the bioleaching process, in which the oxygenated or polyoxygenated weak acid can be added directly to the bioleaching process in conjunction with the sulfuric acid, or else it can be obtained in situ in the leaching heap by adding a mineral or compound that generates said weak acid in the leaching heap.
- boric acid refers to H 3 BO 3 (trioxoboric (III) acid, B(OH) 3 , also called orthoboric acid), or its derivatives.
- Boron minerals refers, without limitation, to ulexite, colemanite, kernite, pandermite, bakerite, datolite, elbaite, admontite, aksaite, ameghinite, ammonioborite, aristarainite, avogadrite, axinite, bandylite, barberiite, behierite, berborite, biringuccite, boracite, boralsilite, borax, borazon, borcarite, bormuscovite, cahnite, calciborite, carboborite, chambersite, charlesite, congolite, danburite, datolite, diomignite, dravite, dumortierite, eremeevite, ericaite,
- Boron compounds refers, without limitation, to borax (Na 2 B 4 O 7 .10H 2 O or pentahydrate, sodium borate, sodium tetraborate, sodium heptaoxotetraborate), borates (compounds that contain boron oxoanions, with boron in oxidation state+3), boranes (boron hydrides).
- phosphoric acid refers to H 3 PO 4 .
- copper compounds refers, without limitation, to: phosphates, phosphonates, phosphoranes, phosphides, sodium hypophosphite, phosphine oxide, phosphorus pentafluoride, phosphorus trichloride, hexafluorophosphoric acid, phosphorus (III) and (V) acid, among others.
- Phosphorus minerals refers, without limitation, to phosphoric rocks, such as, for example, lignite, andalusite, aheylite, aldermanite, alforsite, alluaudite, althausite, amblygonite, anapaite, apatite, arctite, ardealite, arupite, augelite, autunite, babefphite, barbosalite, baricite, barringerite, bassetite, bauxite, bearthite, belovite, benauite, beraunite, berlinite, bermanite, bertossaite, beryllonite, beusite, biphosphamite, bobierrite, boggildite, bonshtedtite, brabantite, bradleyite, brazilianite, brianite, britholite, Brushite, buchwaldite, cacoxenite, canaphite, cas
- the samples used in leaching correspond to oxidized copper minerals, mainly chrysocolla (hydrated copper silicate).
- 40 g of dry, ground mineral was massed from the samples, over which the base leaching solution, composed of 1000 mL of water, 61 mL of 5% H 2 SO 4 and, as proposed in the invention, variable amounts of boric acid, was added.
- the resulting mixture was agitated for 30 minutes at room temperature (20-25° C.)
- PLS pregnant leaching solution
- a solvent extraction stage followed.
- a mixture was prepared with CuPRO MEX 3506®, an organic extractant, dissolved to 10% v/v in Escaid® 110 (ExxonMobil Chemical).
- the extractant solution was mixed with the PLS in agitation for 15 minutes in a decanting funnel, and the phases were separated.
- the organic phase contains a high concentration of copper (RE), and it will be used in the stripping stage.
- the aqueous phase returns to the leaching stage.
- L lean electrolyte
- This electrolyte was stripped with loaded organic (LO) solution in a decanting funnel and maintained in agitation for 15 minutes.
- the organic solution was returned to the extraction stage, and the rich electrolyte (with a concentration over 40 g/L) entered the electrowinning stage.
- the electrolyte obtained corresponded to the lean electrolyte.
- the parameters for copper recovery were established according to the initial mass and the mass recovered in the various stages of the process.
- PLS corresponds to the product obtained after treating the copper mineral with the leaching solution and LE is lean electrolyte.
- the effects of a leaching solution composed of: water, 5% sulfuric acid, and variable amounts of boric acid were compared with a conventional leaching solution in a copper extraction process.
- the tests were performed according to the abovementioned general protocol, using a leaching solution composed of 1000 mL of water, 61 mL of 5% sulfuric acid, and variable amounts of boric acid.
- the overall amount of copper present in the initial mineral, in the post-filter fluid, and in the washing water, as well as the copper concentration in the PLS were measured (Table 2).
- Table 2 presents the reactant volumes and masses used in the copper recovery process with the addition of boric acid in the leaching solution. Additionally, the copper concentration in the filtered fluid (PLS) and in the washing water (WW), and the percentage of copper in the remaining gangue were measured.
- Copper mineral, 5% sulfuric acid, and water is mixed with ulexite (sodium pentahydrate borate and calcium) in amounts equivalent to 5, 10, 15, 20, and 25 g of boric acid, respectively.
- ulexite sodium pentahydrate borate and calcium
- This mixture is agitated for 30 minutes and then filtered, thereby obtaining the PLS, which is analyzed chemically to determine its copper (Cu) content.
- the remaining solid (gangue) is washed with 250 mL of water.
- the washing water (WW) is analyzed chemically to determine is copper content.
- the wet gangue is dried, weighed, crushed, and homogenized so it can be analyzed chemically to determine its copper content.
- the effect of a leaching solution composed of water, 5% sulfuric acid, and variable volumes of technical grade orthophosphoric acid concentrate in the copper mineral refinement process was determined.
- the new leaching solution was tested by following the abovementioned protocol with a base solution composed of 1000 mL of water, 61 mL of 5% sulfuric acid, and various volumes of orthophosphoric acid added, as shown in Table 7.
- orthophosphoric acid to the leaching solution generated a greater percentage of recovered copper in comparison with a conventional leaching solution (without orthophosphoric acid).
- the maximum amount of recovered mineral occurred when 20.6 mL of orthophosphoric acid H 3 PO 4 was added to a concentration of 85 gr/L ( FIG. 4 ).
- FIG. 1 Global process of copper recovery from minerals.
- the figure shows the stages that comprise the general copper extraction procedure: leaching, extraction, stripping, and electrowinning, as well as the products and intermediate steps for each stage.
- FIG. 2 Effect of a leaching solution with boric acid in copper recovery.
- a) The graphic shows the increase in copper recovery percentage through the addition of boric acid (g) to the leaching solution.
- the curve represents the increase in the copper concentration (g/L) contained in the PLS through the addition of boric acid (g) to the leaching solution during copper recovery.
- FIG. 3 Effect of the addition of ulexite on copper recovery in the leaching process.
- a) The graphic shows the increase in the copper recovery percentage through the addition of ulexite ore to the leaching solution.
- the curve represents the increase in the copper concentration in the PLS through the addition of ulexite ore to the leaching solution during copper recovery.
- FIG. 4 Effect of the addition of orthophosphoric acid in a leaching solution on copper recovery.
- a) The graphic shows the increase in the copper recovery percentage through the addition of orthophosphoric acid (g) to the leaching solution.
- the curve represents the increase in the copper concentration (g/L) in the PLS in comparison with the amount of boric acid (g) added to the leaching solution during the extraction process.
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Abstract
The invention concerns the use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same, or of solid and liquid wastes from plants producing oxygenated or polyoxygenated weak acids, or minerals or compounds and their derivatives to increase copper recovery from mineral and/or to increase the copper concentration of the pregnant leach solution in the copper leaching process or the copper bioleaching process.
This invention also concerns a copper leaching procedure that comprises the addition of a necessary amount of an oxygenated or polyoxygenated weak acid, or a compound or a mineral that generates the same to the leaching process, and the simultaneous addition of sulfuric acid to the leaching heap, where the necessary amount of oxygenated or polyoxygenated weak acid will depend on the characteristics of the mineral.
This invention also describes a copper bioleaching procedure that comprises the addition of a necessary amount of an oxygenated or polyoxygenated weak acid, or a compound or a mineral that generates the same into the bioleaching process, and the simultaneous addition of sulfuric acid to the bioleaching heap or dump site, where the necessary amount of acid added will depend on the characteristics of the mineral.
Description
- This invention concerns the use of oxygenated or polyoxygenated weak inorganic acids, in any concentration, and their derivatives, residues, and solid waste in copper ore leaching or bioleaching, using sulfuric acid or its derivatives.
- Particularly, it concerns the use of oxygenated or polyoxygenated weak acids, such as boric acid, its derivatives, minerals containing boron, borax, their derivatives, residues, and solid and liquid waste from plants producing boric acid and borax, and phosphoric acid, their minerals, derivatives, residues, and solid waste, in copper mineral leaching or bioleaching, using sulfuric acid or its derivatives.
- The invention also concerns a leaching and bioleaching process in which an oxygenated or polyoxygenated weak acid, such as boric or phosphoric acid, is added as part of the process.
- The traditional leaching process of copper minerals is a hydrometallurgical process, consisting of the recovery of copper from the minerals, which are separated by applying a solution of sulfuric acid and water. The subprocesses that occur in leaching are:
- First stage: Heap leaching
-
- Crushing: The extracted material containing copper minerals is fragmented by primary and secondary crushing in order to separate the mineral from the impurities that accompany it. This crushing is sufficient to expose the copper minerals to the infiltration of the acid solution.
- Heap formation: A conveyor belt takes the crushed material to the site where the heap will be formed. In the process, the material is irrigated first with a solution of water and sulfuric acid. This process is known as curing, and its aim is to start the copper sulfuration of the mineral at an early stage, while the small particles produced by crushing are agglomerated. In this process, concrete can be added simultaneously as an agglomerating product. The mineral is deposited in an organized manner in a continuous heap of varying height (leaching heap). A drip and/or sprinkler irrigation system is placed over the heap which covers the entire exposed area. An impermeable cover, over which a drainage system (slotted pipes) that allows the solution leaking from the mineral to be collected has been installed under the heaps of mineral to be leached.
- Irrigation system: An acid solution of water and sulfuric acid is slowly dispersed by the drip and/or sprinkler irrigation system onto the surface of the heaps, which permeates the heap to its foundation. The leaching solution partially dissolves the copper contained in the minerals, forming a copper sulfate solution that is collected by the drainage system and removed from the heap section in waterproof pipes. This process produces copper sulfate solutions in variable concentrations, usually about 2 to 20 grams per liter (gpl), called PLS, that are taken to various tanks where they are purified by eliminating any solid particles that may be in the solutions.
- It must be noted that variable amounts of non-leached copper remain in the leaching heap, the amount of which will depend on the quality of the mineral.
-
- Second stage: Solvent extraction.
- In this stage, the residues or impurities are eliminated from the solutions collected from the leaching heaps. The copper concentration increases by approximately 5 times through ionic extraction. The PLS solution is mixed with a solution of paraffin and organic resin to extract the copper from it. The resin selectively attracts the copper ions (Cu+2), thus obtaining both a resin-copper complex and a low-level copper solution, called raffinate, which is reused in the leaching process and is recovered in the byproduct solutions. The resin-copper complex is treated independently with an acid-rich electrolytic solution that causes the copper to release from the resin and bind with the electrolyte. This is the solution that is taken to the electrowinning plant.
- The above described process (hydrometallurgy) can be used for both oxidized minerals and sulfur minerals. However, sulfur minerals present a problem, since their dissolution kinetics are much slower than those of oxidized minerals. As a result, an acid solution is not enough to achieve its dissolution, regardless of the acid solution strength, and a reaction catalyst is also required. Certain bacteria can be used as a catalyst, and the resulting process is called bioleaching.
-
- Bioleaching Process:
- In the bioleaching process, microorganisms are used to dissolve minerals, releasing valuable metals found in a mineral or a concentrate that would be very hard to extract through conventional methods. Bioleaching is the conventional leaching process, catalyzed biologically and applied to sulfur minerals due to the necessity of increasing their dissolution kinetics. As such, bioleaching is a chemical process, mediated by water and atmospheric oxygen, as well as a biological process, mediated by microorganisms.
- The role that environmental, biological, and physical and chemical factors play in bacterial growth and development is fundamental to mineral extraction return via bioleaching. Controlling these factors is very important to ensure that the necessary pH, humidity, temperature, nutrient, and energy source conditions are optimal, together with the absence of inhibitors, so as to allow for the maximum copper return.
- Factors that influence the response of microorganisms responsible for bioleaching according to Pradhan et al. [Pradhan, N., Nathsarma, K. C., Srinivasarao, K., Sukla, L. B., Mishra, B. K. (2008). “Heap Bioleaching of chalcopyrite: a review”. Minerals Engineering 21: 355-365, 2008.] and the ITGE (Instituto Tecnológico Geominero de España [Technological Geomining Institute of Spain] (1991)) are:
-
- pH: Acidophilic bacteria, i.e., bacteria that grow in acidic media, and cannot be developed in a pH greater than 3.0. The pH determines which bacteria species will be developed in the medium.
- Oxygen and carbon dioxide: As most leaching bacteria in nature are aerobic, they need an environment with oxygen to survive. Oxygen (O2) and carbon dioxide (CO2) are necessary for leaching, as a result, it is important to ensure aeration regardless of the technology used.
- Oxygen is used as an oxidant by microorganisms in leaching environments. Carbon dioxide is used as a carbon source to produce their cellular structure or to generate biomass.
-
- Nutrients: The bacteria used in bioleaching require nutritional sources for optimal development. They can be obtained from the ore itself, such as ammonium, phosphate, sulfur, metallic ions (like Mg), etc. Magnesium is necessary for CO2 fixation, and phosphorus is required for energetic metabolism.
- Energy source: Microorganisms use ferrous ion and inorganic sulfur as their primary source of energy. In ore leaching, the ferrous ion (Fe+2) is produced biologically, so it is not necessary for it to be added.
- Light: Visible light and non-filtered light have an inhibitory effect on some bacteria species, but iron offers some protection from visible rays.
- Temperature: Microorganisms are classified according to the temperature range in which they can survive. Thus, mesophilic bacteria survive in an optimal range of 30-40° C., moderately thermophilic bacteria at a temperature close to 50° C., and extremely thermophilic bacteria in temperatures over 65° C. If the temperature of the medium in which microorganisms exist is less than 5° C., they become inactive, and only perform their function if the temperature increases. However, if the temperature of the medium is greater than the optimal temperature, the microorganisms die.
- It is important to note that the oxidation reaction of sulfur ores is exothermic; that is, it releases heat to the medium, thereby producing an increase of temperature. The capacity to control temperature will depend on the bioleaching technology design used. For example, it is more difficult to control temperature in a heap than in an agitator tank.
-
- Presence of inhibitors: During the bioleaching process, heavy metals such as zinc, arsenic, and iron accumulate in the leaching solution. In certain concentrations, they can be toxic for microorganisms. These toxic concentrations can be reduced by diluting the leaching solution.
- Redox potential (Eh): Oxidation of the reduced species depends on electron movement or transfer, thus influencing bacteria metabolism. As a result, the potential measurement acts as an indicator of microbial activity: the greater the potential measurement, the greater the microbial activity. The optimal potential is between 600 and 800 my (millivolt).
- Particle size: The smaller the mineral particle size, the larger the contact area for the microorganism, making leaching more effective.
- All these factors can change depending on the type of microorganism.
- In the state of the art, some initiatives regarding the improvement of copper concentration in the leaching process are found; some of which are presented below.
- In document WO2010/149841 A1 (equivalent to AU2010264622), “Method for leaching chalcopyrite concentrate” a method to leach concentrated chalcopyrite by adding an aqueous solution of sulfuric acid and a flow of oxygen under atmospheric pressure conditions and temperatures oscillating between 75° C. and the boiling point for the solution is described. However, no reference is made in this document to the use of other acids, in particular weak acids, in the leaching process.
- In document RU2226559 (C2) (the priority of which is RU20010127611 20011010), a method to process copper from its residues by adding a solution containing 15-25% sulfuric acid and 30-45% nitric acid is described. The resulting solution is left to rest until the gas release ceases, copper is precipitated and then separated by electrochemical extraction. Treatment with the acid mix improves the return of copper recovered from the electrochemical cell.
- However, at this time, no weak acid, such as boric acid, has been used to improve the return of copper recovered from a leaching heap.
- Other various uses of boron, boric acid, borax or its derivatives for other industries, such as the aluminum industry, are found in the literature (U.S. Pat. No. 5,332,421, U.S. Pat. No. 6,475,276 B1).
- On the other hand, patent EP160463B1 describes a process to produce a leaching solution composed of water, monoethanolamine, and a monoethanolamine salt. The salt is produced by adding an acid, such as carbonic, phosphoric, sulfuric, boric, nitiric, hydrofluoric, chlorhydric, oxalic, malonic, gallic, citric, ascorbic, formic, acetic, or propionic acid, or a mixture of them. However, in the process, the acid is only added to for the purpose of making a salt, and it is not added directly or as a mineral to create the leaching solution. Additionally, in the process, the principal solvent acid mentioned is carbonic acid, which is formed in the process by injecting carbon dioxide and air, thus establishing that the process is thereby easier to control and monitor.
- Borate compounds are used in the non-metallic mining industry. One of the main boron compounds is ulexite (NaCaB5O9.8H2O); this naturally-occurring borate is used in non-metallic mining to produce or extract boric acid, borax, and other derivatives.
- The use of ulexite has been described on the industrial manufacturing level in agriculture and forestry as fertilizer material.
- Other boron derivatives, such as borax and boric acid, have been used as fertilizers and preservatives in the food industry.
- Additionally, borax, which is a soluble borate, is used in mining together with ammonium as an iron and steel smelting mixture due to its ability to reduce the mixture melting point and thereby eliminate the iron oxide contaminant from the system. Additionally, the use of borax has been described in the smelting of gold and silver jewelry.
- Boric acid, as such, is used in the manufacture of fiberglass, fire retardants, borosilicate glass, soaps, detergents, and certain pharmaceutical products. With regard to boric acid, it is used as an antiseptic, an antibacterial, to formulate insecticides, as well as in buffer solution compounds and as a food preservative. Industrially, boric acid is recognized as raw material in the manufacture of the monofibers that make up textile fiberglass, which is used as the structural base of plastics and circuitry. Additionally, the use of boric acid has been described as a manufacture material for dynamite and weapons of mass destruction.
- With regard to another weak acid that is particularly relevant to the invention, such as orthophosphoric acid and its derivatives, the use of polyphosphates due to their high solubility in concentrated liquid fertilizers has been specified, as well as their mining and industrial use as metal chelating agents. Additionally, the use of sodium and calcium polyphosphates in the food industry and in detergent preparation has been described. Other phosphates, in the form of ammonium salts are widely used as raw material in fertilizer manufacturing. In the mining and jewelry industry, phosphate compounds, such as manganese phosphate, are used to prevent metal corrosion and to improve lubrication. Similarly, zinc phosphate is used to prevent metal oxidation. Finally, phosphoric acid, as such, is used as an ingredient in soft drinks, as a water softener, in fertilizer and detergent production, and in the mining industry as an anticorrosive and antireduction substance, and as an agent to prevent gas evaporation.
- The use of oxygenated and polyoxygenated weak acids, particularly inorganic acids, and more particularly, boric and phosphoric acid, as the proposed use in the invention in the leaching stage or bioleaching stage increases copper recovery from the ore in the leaching or bioleaching stage, and, at the same time, increases the copper concentration of the PLS solution, thereby increasing plant production and productivity without increasing water consumption, plant size, or waste generation.
- The purpose of the invention is to incorporate an oxygenated or polyoxygenated weak acid in the irrigation system, or else to add a superior layer of another mineral that can generate a weak oxygenated or polyoxygenated acid to the leaching pile for the purpose of improving copper recovery and increasing the copper concentration in the PLS.
- Another priority purpose of the invention is to incorporate a oxygenated or polyoxygenated weak acid to the bioleaching process, either by adding a weak acid directly to the bioleaching heap or else by adding another mineral that can generate the a weak acid for the purpose of improving copper recovery and increasing the copper concentration achieved in the process.
- Particularly, the invention concerns the use of boric acid, (in any concentration) its derivatives, minerals containing boron, borax, their derivatives, residues, and solid and liquid waste from plants producing boric acid and borax, and phosphoric acid, their minerals, derivatives, residues, and solid waste in copper mineral leaching or bioleaching, using sulfuric acid or its derivatives.
- The invention also concerns the use of phosphoric acid, (in any concentration) its derivatives, minerals containing phosphorus, its derivatives, residues, and solid and liquid waste from plants producing phosphoric acid in copper mineral leaching and bioleaching, using sulfuric acid or its derivatives.
- The invention also describes a leaching process in which a necessary amount of oxygenated or polyoxygenated weak acid, or a compound or a mineral that generates the same is added to the leaching process, and, at the same time, sulfuric acid is added to the leaching heap. The necessary amount of weak acid will depend on the characteristics of the mineral to be leached.
- Said addition of the weak acid to the leaching heap can occur in conjunction with the sulfuric acid, or it can be added simultaneously using the normal procedures for adding acid to the heap.
- However, adding the oxygenated or polyoxygenated weak acid can also occur in situ in the leaching heap, by adding a mineral or a compound that generates said weak acid over the leaching heap. Due to the contact of the mineral or compound that generates the weak acid with sulfuric acid, this process will generate the weak acid in situ.
- A similar process can be performed during the bioleaching process, in which the oxygenated or polyoxygenated weak acid can be added directly to the bioleaching process in conjunction with the sulfuric acid, or else it can be obtained in situ in the leaching heap by adding a mineral or compound that generates said weak acid in the leaching heap.
- In the invention, boric acid refers to H3BO3 (trioxoboric (III) acid, B(OH)3, also called orthoboric acid), or its derivatives. Boron minerals refers, without limitation, to ulexite, colemanite, kernite, pandermite, bakerite, datolite, elbaite, admontite, aksaite, ameghinite, ammonioborite, aristarainite, avogadrite, axinite, bandylite, barberiite, behierite, berborite, biringuccite, boracite, boralsilite, borax, borazon, borcarite, bormuscovite, cahnite, calciborite, carboborite, chambersite, charlesite, congolite, danburite, datolite, diomignite, dravite, dumortierite, eremeevite, ericaite, ezcurrite, fabianite, ferruccite, flolovite, fluoborite, foitite, frolovite, garrelsite, gaudefroyite, ginorite, gowerite, halurgite, hambergite, heidornite, henmilite, hexahydroborite, hydroboracite, hydrochlorborite, hilgardite, holtite, howlite, hulsite, hungchaoite, inderborite, inderite, inyoite, jeremejevite, jimboite, kalborsite, karlite, katoite, kornerupine, kotoite, kurnakovite, lardarellite, ludwigite, lueneburgite, luidwigite, manandonite, mcallisterite, metaborite, meyerhofferite, moydite, nasinite, nifontovite, nobleite, nordenskjoeldine, olenite, oyelite, painite, pentahydroborate, pinnoite, povondraite, preobrazhenskite, priceite, pringleite, probertite, reedmergnerite, rhodozite, rivadavite, roweite, sabinite, sakhite, santite, sassolite, sborgite, schorl, seamanite, searlesite, serendibite, sibirskite, sinhalite, solongoite, spurrite, stillwellite, strontioborite, studenitsite, sturmanite, suanite, sulfoborite, sussexite, szaibelyite, teepleite, tertschite, tincalconite, tunellite, tusionite, tyretskite, uralborite, veatchite, boric vesuvianite, vistepite, volkovskite, vonsenite, warwickite, wawayandaite, wighmanite, wiluite, and wiserite, among others.
- Boron compounds refers, without limitation, to borax (Na2B4O7.10H2O or pentahydrate, sodium borate, sodium tetraborate, sodium heptaoxotetraborate), borates (compounds that contain boron oxoanions, with boron in oxidation state+3), boranes (boron hydrides).
- In the invention, phosphoric acid refers to H3PO4. (sometimes called orthophosphoric acid), copper compounds refers, without limitation, to: phosphates, phosphonates, phosphoranes, phosphides, sodium hypophosphite, phosphine oxide, phosphorus pentafluoride, phosphorus trichloride, hexafluorophosphoric acid, phosphorus (III) and (V) acid, among others. Phosphorus minerals refers, without limitation, to phosphoric rocks, such as, for example, lignite, andalusite, aheylite, aldermanite, alforsite, alluaudite, althausite, amblygonite, anapaite, apatite, arctite, ardealite, arupite, augelite, autunite, babefphite, barbosalite, baricite, barringerite, bassetite, bauxite, bearthite, belovite, benauite, beraunite, berlinite, bermanite, bertossaite, beryllonite, beusite, biphosphamite, bobierrite, boggildite, bonshtedtite, brabantite, bradleyite, brazilianite, brianite, britholite, Brushite, buchwaldite, cacoxenite, canaphite, cassidyite, chalcosiderite, cheralite, churchite, chlorapatite, coffinite, collinsite, coeruleolactite, corkite, cornetite, crandallite, crawfordite, curetonite, cyrilovite, diadochite, dittmarite, dorfmanite, dufrenite, dumontite, earlshannonite, ehrleite, eosphorite, fairfieldite, farringtonite, florencite, fluellite, fluorapatite, fluorellestadite, foggite, fornacite, francoanellite, fransoletite, frondelite, furongite, gainesite, galileiite, gatehouseite, gatumbaite, giniite, girvasite, glucine, gorceixite, gordonite, goyazite, graftonite, grattarolaite, grayite, hentschelite, herderite, heterosite, hinsdalite, holtedahlite, hopeite, hotsonite, hureaulite, hurlbutite, hydroxylapatite, hydroxylherderite, hydroxyl-piromorphite, isokite, jagowerite, kaluginite, kidwellite, kingite, kingsmountite, kintoreite, kleemanite, kolbeckite, koninckite, kosnarite, kovdorskite, kribergite, kryzhanovskite, kuksite, lacroixite, landesite, laubmanite, laueite, lazulite, lehnerite, lermontovite, leucophosphite, libethenite, likasite, lipscombite, liroconite, lithiophilite, lithiophosphatite, lithiophosphate, lomonosovite, ludlamite, luneburgite, magniotriplite, mahlmoodite, mangangordonite, maricite, matulaite, metaankoleite, metaswitzerite, metatorbenite, metavariscite, metavauxite, mimetite, mitridatite, monazite, monetite, montebrasite, montgomerite, moraesite, moreauite, morinite, mundite, nabaphite, nafedovite, nalipoite, nasicon, nastrophite, natrophilite, natrophosphato, nefedovite, newberyite, niahite, ningyoite, nissonite, olympite, overite, oxyapatite, parafransoletite, parahopeite, paravauxite, parsonite, paulkellerite, petersite, phosphammite, phosphoellenbergerite, phosphoferrite, phosphofibrite, phosphophyllite, phosphorroslerite, phosphosiderite, phosphovanadylite, phosphuranylite, phosinaite, phuralumite, phurcalite, pyromorphite, pyrophosphite, plumbogummite, pretulite, pseudolaueite, pseudomalachite, purpurite, reichenbachite, robertsite, rockbridgeite, rodolicoite, sabugalite, saleeite, sampleite, satterlyite, scholzite, schreibersite, scorzalite, seamanite, segelerite, senegalite, sengalite, sidorenkite, sieleckiite, sigloite, silicocarnotite, spencerite, stercorite, stewartite, strengite, strunzite, struvite, svanbergite, switzerite, taranakite, tarbuttite tavorite, threadgoldite, tinsleyite, tinticite, triangulite, triphylite, triplite, triploidite, trolleite, turquoise, uralolite, ushkovite, vanmeerscheite, variscite, varulite, vashegyite, vayrynenite, veszelyite, viitaniemiite, vitusita, vivianite, vochtenite, voggite, vuonnemite, vyacheslavite, wagnerite, wardite, wavellite, whitmoreite, wolfeite, woodhouseite, wooldridgeite, ximengite, zairite, zapatalite, zodacite.
- General Protocol:
- In this example, the samples used in leaching correspond to oxidized copper minerals, mainly chrysocolla (hydrated copper silicate). 40 g of dry, ground mineral was massed from the samples, over which the base leaching solution, composed of 1000 mL of water, 61 mL of 5% H2SO4 and, as proposed in the invention, variable amounts of boric acid, was added. The resulting mixture was agitated for 30 minutes at room temperature (20-25° C.) After obtaining a pregnant leaching solution (PLS) of copper, a solvent extraction stage followed. For this, a mixture was prepared with CuPRO MEX 3506®, an organic extractant, dissolved to 10% v/v in Escaid® 110 (ExxonMobil Chemical). The extractant solution was mixed with the PLS in agitation for 15 minutes in a decanting funnel, and the phases were separated.
- The organic phase contains a high concentration of copper (RE), and it will be used in the stripping stage. The aqueous phase returns to the leaching stage.
- Finally, the organic phase is taken to the electrowinning stage using a lean electrolyte (LE) composed by CuSO4*5H2O (Cu=33.36 g/L), sulfuric acid (180 g/L) and water. This electrolyte was stripped with loaded organic (LO) solution in a decanting funnel and maintained in agitation for 15 minutes. After the stripping stage, the organic solution was returned to the extraction stage, and the rich electrolyte (with a concentration over 40 g/L) entered the electrowinning stage. At the end of the electrowinning stage, the electrolyte obtained corresponded to the lean electrolyte.
- The parameters for copper recovery were established according to the initial mass and the mass recovered in the various stages of the process.
- In Table 1, the standardized parameters for the stages included in the leaching process are presented. PLS corresponds to the product obtained after treating the copper mineral with the leaching solution and LE is lean electrolyte.
-
TABLE 1 Parameters established for the leaching protocol Fluid Parameter Value PLS Cu Concentration >1.7 g/L pH 1.7 to 2.0 RE Cu Concentration 42-46 g/L Sulfuric acid 180 g/L concentration Organic Dilution CuPro Max to 9% v/v in Escaid 110 - In this example, the effects of a leaching solution composed of: water, 5% sulfuric acid, and variable amounts of boric acid were compared with a conventional leaching solution in a copper extraction process. The tests were performed according to the abovementioned general protocol, using a leaching solution composed of 1000 mL of water, 61 mL of 5% sulfuric acid, and variable amounts of boric acid. The overall amount of copper present in the initial mineral, in the post-filter fluid, and in the washing water, as well as the copper concentration in the PLS were measured (Table 2).
- The results indicate that by including boric acid in the leaching process, according to the use of the invention, copper recovery increases up to 10% in comparison with a conventional leaching solution (
FIG. 2 ). The highest percentage of recovery was obtained by aggregating 24.86 g of boric acid H3BO3 (FIG. 2 ). - Table 2 presents the reactant volumes and masses used in the copper recovery process with the addition of boric acid in the leaching solution. Additionally, the copper concentration in the filtered fluid (PLS) and in the washing water (WW), and the percentage of copper in the remaining gangue were measured.
-
TABLE 2 Reactant values and copper recovery in test adding boric acid to leaching solution. Cu in Sulfuric Boric Cu in Cu in Cu Ore initial Water acid acid Cu washing gan- Recov- mass mineral volume volume mass in water gue ery (g) % (mL) (mL) (g) LF (g/L) (%) (%) 40 1.21 1000 61 0 0.256 0.033 0.57 52.9 40 1.21 1000 61 10 0.248 0.027 0.59 51.2 40 1.21 1000 61 20 0.296 0.027 0.47 61.2 40 1.21 1000 61 30 0.316 0.032 0.42 65.3 40 1.21 1000 61 40 0.304 0.025 0.50 61.8 40 1.21 1000 61 50 0.320 0.022 0.41 66.1 Total Copper Recovery = [ (copper in supply mineral − copper in gangue)/Copper in supply mineral]* 100 - Copper mineral, 5% sulfuric acid, and water is mixed with ulexite (sodium pentahydrate borate and calcium) in amounts equivalent to 5, 10, 15, 20, and 25 g of boric acid, respectively.
- This mixture is agitated for 30 minutes and then filtered, thereby obtaining the PLS, which is analyzed chemically to determine its copper (Cu) content. The remaining solid (gangue) is washed with 250 mL of water. The washing water (WW) is analyzed chemically to determine is copper content. The wet gangue is dried, weighed, crushed, and homogenized so it can be analyzed chemically to determine its copper content.
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TABLE 3 Tests with ulexite Equivalent boric acid Cu Ulexite mass in mass in Cu mass in Cu mass in Total copper mass g ulexite g PLS g WW g gangue g recovery % 0 0 0.23 0.0121 0.240 50.41 17.59 5 0.24 0.0122 0.231 52.37 35.18 10 0.25 0.0110 0.226 53.41 52.78 15 0.27 0.0117 0.211 56.48 70.38 20 0.28 0.0121 0.198 59.14 87.97 25 0.29 0.0114 0.192 60.33 Total Copper Recovery = [(copper in supply ore − copper in gangue)/Copper in supply ore] * 100 - In
FIG. 3 , the amount of copper present in the PLS in comparison with the amount of ulexite added can be seen. A significant positive effect in copper recovery in the PLS by adding ulexite to the leaching process is observed. - As a result of the invention, copper mineral leaching is improved by adding the ore from which the weak acid is generated.
- In this example, the effect of a leaching solution composed of water, 5% sulfuric acid, and variable volumes of technical grade orthophosphoric acid concentrate in the copper mineral refinement process was determined. The new leaching solution was tested by following the abovementioned protocol with a base solution composed of 1000 mL of water, 61 mL of 5% sulfuric acid, and various volumes of orthophosphoric acid added, as shown in Table 7.
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TABLE 7 Reactant volumes used in the leaching solution composed of 85% concentration orthophosphoric acid. 5% Sulfuric H3PO4 Water volume acid volume volume Total Cu (mL) (mL) (mL) recovery % 1000 61 0 65.01 1000 61 10 68.90 1000 61 20 72.97 1000 61 30 72.35 - The addition of orthophosphoric acid to the leaching solution generated a greater percentage of recovered copper in comparison with a conventional leaching solution (without orthophosphoric acid). The maximum amount of recovered mineral occurred when 20.6 mL of orthophosphoric acid H3PO4 was added to a concentration of 85 gr/L (
FIG. 4 ). -
FIG. 1 . Global process of copper recovery from minerals. The figure shows the stages that comprise the general copper extraction procedure: leaching, extraction, stripping, and electrowinning, as well as the products and intermediate steps for each stage. -
FIG. 2 . Effect of a leaching solution with boric acid in copper recovery. a) The graphic shows the increase in copper recovery percentage through the addition of boric acid (g) to the leaching solution. b) The curve represents the increase in the copper concentration (g/L) contained in the PLS through the addition of boric acid (g) to the leaching solution during copper recovery. -
FIG. 3 . Effect of the addition of ulexite on copper recovery in the leaching process. a) The graphic shows the increase in the copper recovery percentage through the addition of ulexite ore to the leaching solution. b) The curve represents the increase in the copper concentration in the PLS through the addition of ulexite ore to the leaching solution during copper recovery. -
FIG. 4 . Effect of the addition of orthophosphoric acid in a leaching solution on copper recovery. a) The graphic shows the increase in the copper recovery percentage through the addition of orthophosphoric acid (g) to the leaching solution. b) The curve represents the increase in the copper concentration (g/L) in the PLS in comparison with the amount of boric acid (g) added to the leaching solution during the extraction process.
Claims (50)
1. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same COMPRISING an increase in copper recovery from mineral and/or to increase the copper concentration of the pregnant leach solution in the copper leaching process.
2. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper leaching of claim 1 COMPRISING a weak acid that can be, among others, boric acid or phosphoric acid.
3. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper leaching of claim 1 COMPRISING a weak acid that is preferably boric acid, also called orthoboric acid.
4. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper leaching of claim 1 COMPRISING a weak acid that is preferably phosphoric acid, also called orthophosphoric acid.
5. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper leaching of claim 1 COMPRISING a mineral that contains boron or phosphorus.
6. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper leaching of claim 1 COMPRISING a mineral that contains boron.
7. Use of oxygenated and polyoxygenated weak acids, or minerals or compounds that generate the same in the copper leaching of claim 1 COMPRISING a mineral that contains phosphorus.
8. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper leaching of claim 1 COMPRISING a boron ore that can be selected, without limitation, from ulexite, colemanite, kernite, pandermite, bakerite, datolite, elbaite, admontite, aksaite, ameghinite, ammonioborite, aristarainite, avogadrite, axinite, bandylite, barberiite, behierite, berborite, biringuccite, boracite, boralsilite, borax, borazon, borcarite, bormuscovite, cahnite, calciborite, carboborite, chambersite, charlesite, congolite, danburite, datolite, diomignite, dravite, dumortierite, eremeevite, ericaite, ezcurrite, fabianite, ferruccite, flolovite, fluoborite, foitite, frolovite, garrelsite, gaudefroyite, ginorite, gowerite, halurgite, hambergite, heidornite, henmilite, hexahydroborite, hydroboracite, hydrochlorborite, hilgardite, holtite, howlite, hulsite, hungchaoite, inderborite, inderite, inyoite, jeremejevite, jimboite, kalborsite, karlite, katoite, kornerupine, kotoite, kurnakovite, lardarellite, ludwigite, lueneburgite, luidwigite, manandonite, mcallisterite, metaborite, meyerhofferite, moydite, nasinite, nifontovite, nobleite, nordenskjoeldine, olenite, oyelite, painite, pentahydroborate, pinnoite, povondraite, preobrazhenskite, priceite, pringleite, probertite, reedmergnerite, rhodozite, rivadavite, roweite, sabinite, sakhite, santite, sassolite, sborgite, schorl, seamanite, searlesite, serendibite, sibirskite, sinhalite, solongoite, spurrite, stillwellite, strontioborite, studenitsite, sturmanite, suanite, sulfoborite, sussexite, szaibelyite, teepleite, tertschite, tincalconite, tunellite, tusionite, tyretskite, uralborite, veatchite, boric vesuvianite, vistepite, volkovskite, vonsenite, warwickite, wawayandaite, wighmanite, wiluite, and wiserite, among others.
9. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper leaching of claim 1 COMPRISING a phosphorus mineral that can be selected, without limitation, from aheylite, aldermanite, alforsite, alluaudite, althausite, amblygonite, anapaite, apatite, arctite, ardealite, arupite, augelite, autunite, babefphite, barbosalite, baricite, barringerite, bassetite, bauxite, bearthite, belovite, benauite, beraunite, berlinite, bermanite, bertossaite, beryllonite, beusite, biphosphamite, bobierrite, boggildite, bonshtedtite, brabantite, bradleyite, brazilianite, brianite, britholite, brushite, buchwaldite, cacoxenite, canaphite, cassidyite, chalcosiderite, cheralite, churchite, chlorapatite, coffinite, collinsite, coeruleolactite, corkite, cornetite, crandallite, crawfordite, curetonite, cyrilovite, diadochite, dittmarite, dorfmanite, dufrenite, dumontite, earlshannonite, ehrleite, eosphorite, fairfieldite, farringtonite, florencite, fluellite, fluorapatite, fluorellestadite, foggite, fornacite, francoanellite, fransoletite, frondelite, furongite, gainesite, galileiite, gatehouseite, gatumbaite, giniite, girvasite, glucine, gorceixite, gordonite, goyazite, graftonite, grattarolaite, grayite, hentschelite, herderite, heterosite, hinsdalite, holtedahlite, hopeite, hotsonite, hureaulite, hurlbutite, hydroxylapatite, hydroxylherderite, hydroxyl-piromorphite, isokite, jagowerite, kaluginite, kidwellite, kingite, kingsmountite, kintoreite, kleemanite, kolbeckite, koninckite, kosnarite, kovdorskite, kribergite, kryzhanovskite, kuksite, lacroixite, landesite, laubmanite, laueite, lazulite, lehnerite, lermontovite, leucophosphite, libethenite, likasite, lipscombite, liroconite, lithiophilite, lithiophosphatite, lithiophosphate, lomonosovite, ludlamite, luneburgite, magniotriplite, mahlmoodite, mangangordonite, maricite, matulaite, metaankoleite, metaswitzerite, metatorbenite, metavariscite, metavauxite, mimetite, mitridatite, monazite, monetite, montebrasite, montgomerite, moraesite, moreauite, morinite, mundite, nabaphite, nafedovite, nalipoite, nasicon, nastrophite, natrophilite, natrophosphato, nefedovite, newberyite, niahite, ningyoite, nissonite, olympite, overite, oxyapatite, parafransoletite, parahopeite, paravauxite, parsonite, paulkellerite, petersite, phosphammite, phosphoellenbergerite, phosphoferrite, phosphofibrite, phosphophyllite, phosphorroslerite, phosphosiderite, phosphovanadylite, phosphuranylite, phosinaite, phuralumite, phurcalite, pyromorphite, pyrophosphite, plumbogummite, pretulite, pseudolaueite, pseudomalachite, purpurite, reichenbachite, robertsite, rockbridgeite, rodolicoite, sabugalite, saleeite, sampleite, satterlyite, scholzite, schreibersite, scorzalite, seamanite, segelerite, senegalite, sengalite, sidorenkite, sieleckiite, sigloite, silicocarnotite, spencerite, stercorite, stewartite, strengite, strunzite, struvite, svanbergite, switzerite, taranakite, tarbuttite, tavorite, threadgoldite, tinsleyite, tinticite, triangulite, triphylite, triplite, triploidite, trolleite, turquoise, uralolite, ushkovite, vanmeerscheite, variscite, varulite, vashegyite, vayrynenite, veszelyite, viitaniemiite, vitusita, vivianite, vochtenite, voggite, vuonnemite, vyacheslavite, wagnerite, wardite, wavellite, whitmoreite, wolfeite, woodhouseite, wooldridgeite, ximengite, zairite, zapatalite, and zodacite, among others.
10. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper leaching of claim 1 COMPRISING a compound that can be, among others, a boron compound.
11. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper leaching of claim 1 COMPRISING a compound that can be, among others, a phosphorus compound.
12. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper leaching of claim 10 COMPRISING a compound that is a boron compound, selected preferably, without limitation, from borax, borates, and boranes, among others.
13. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper leaching of claim 11 COMPRISING a compound that is a phosphorus compound, selected preferably, without limitation, from phosphonates, phosphoranes, phosphide, sodium hypophosphite, phosphine oxide, phosphorus pentafluoride, phosphorus trichloride, hexafluorophosphoric acid, and phosphorus (III) and (V) acid, among others.
14. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper leaching of claim 1 COMPRISING an increase in copper recovery from said mineral.
15. A copper leaching procedure COMPRISING:
addition of a necessary amount of an oxygenated or polyoxygenated weak acid, or a compound or a mineral that generates the same to said leaching process.
Simultaneously adding sulfuric acid to the leaching heap.
where said necessary amount of oxygenated or polyoxygenated weak acid will depend on the characteristics of said mineral.
16. A copper leaching procedure of claim 14 COMPRISING the addition of an oxygenated or polyoxygenated weak acid, preferably, to said leaching heap.
17. A copper leaching procedure of claim 15 COMPRISING said weak acid, preferably, boric or phosphoric acid.
18. A copper leaching procedure of claim 14 COMPRISING said mineral added to said leaching process.
19. A copper leaching procedure of claim 17 COMPRISING said mineral, preferably, a boron or phosphorus mineral.
20. A copper leaching procedure of claim 17 COMPRISING said compound, preferably, a boron or phosphorus compound.
21. A copper leaching procedure of claim 17 COMPRISING said compound, preferably selected from borax, borates, and boranes, among others.
22. A copper leaching procedure of claim 17 COMPRISING said compound, preferably selected from borax.
23. A copper leaching procedure of claim 17 COMPRISING said compound, preferably selected from phosphates, phosphonates, phosphoranes, phosphites, phosphides, sodium hypophosphite, phosphine oxide, phosphorus pentafluoride, phosphorus trichloride, hexafluorophosphoric acid, and phosphorus (III) and (V) acid, among others.
24. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same COMPRISING an increase in copper recovery from mineral and/or to increase copper concentration of the solution in the copper bioleaching process.
25. Use of weak acids or oxygenated or polyoxygenated minerals or compounds that generate the same in the copper bioleaching of claim 21 COMPRISING a weak acid that can be, among others, boric acid or phosphoric acid.
26. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper bioleaching of claim 24 COMPRISING a weak acid that is preferably boric acid, also called orthoboric acid.
27. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper bioleaching of claim 24 COMPRISING a weak acid that is preferably phosphoric acid, also called orthophosphoric acid.
28. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper bioleaching of claim 24 COMPRISING a mineral that contains boron or phosphorus.
29. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper bioleaching of claim 24 COMPRISING a mineral that contains boron.
30. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper bioleaching of claim 24 COMPRISING a mineral that contains phosphorus.
31. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper bioleaching of claim 24 COMPRISING a boron mineral that can be selected, without limitation, from ulexite, colemanite, kernite, pandermite, bakerite, datolite, elbaite, admontite, aksaite, ameghinite, ammonioborite, aristarainite, avogadrite, axinite, bandylite, barberiite, behierite, berborite, biringuccite, boracite, boralsilite, borax, borazon, borcarite, bormuscovite, cahnite, calciborite, carboborite, chambersite, charlesite, congolite, danburite, datolite, diomignite, dravite, dumortierite, eremeevite, ericaite, ezcurrite, fabianite, ferruccite, flolovite, fluoborite, foitite, frolovite, garrelsite, gaudefroyite, ginorite, gowerite, halurgite, hambergite, heidornite, henmilite, hexahydroborite, hydroboracite, hydrochlorborite, hilgardite, holtite, howlite, hulsite, hungchaoite, inderborite, inderite, inyoite, jeremejevite, jimboite, kalborsite, karlite, katoite, kornerupine, kotoite, kurnakovite, lardarellite, ludwigite, lueneburgite, luidwigite, manandonite, mcallisterite, metaborite, meyerhofferite, moydite, nasinite, nifontovite, nobleite, nordenskjoeldine, olenite, oyelite, painite, pentahydroborate, pinnoite, povondraite, preobrazhenskite, priceite, pringleite, probertite, reedmergnerite, rhodozite, rivadavite, roweite, sabinite, sakhite, santite, sassolite, sborgite, schorl, seamanite, searlesite, serendibite, sibirskite, sinhalite, solongoite, spurrite, stillwellite, strontioborite, studenitsite, sturmanite, suanite, sulfoborite, sussexite, szaibelyite, teepleite, tertschite, tincalconite, tunellite, tusionite, tyretskite, uralborite, veatchite, boric vesuvianite, vistepite, volkovskite, vonsenite, warwickite, wawayandaite, wighmanite, wiluite, and wiserite, among others.
32. Use of oxygenated or polyoxygenated weak acids, or minerals that generate the same in the copper bioleaching of claim 24 COMPRISING a phosphorus mineral that can be selected, without limitation, from aheylite, aldermanite, alforsite, alluaudite, althausite, amblygonite, anapaite, apatite, arctite, ardealite, arupite, augelite, autunite, babefphite, barbosalite, baricite, barringerite, bassetite, bauxite, bearthite, belovite, benauite, beraunite, berlinite, bermanite, bertossaite, beryllonite, beusite, biphosphamite, bobierrite, boggildite, bonshtedtite, brabantite, bradleyite, brazilianite, brianite, britholite, brushite, buchwaldite, cacoxenite, canaphite, cassidyite, chalcosiderite, cheralite, churchite, chlorapatite, coffinite, collinsite, coeruleolactite, corkite, cornetite, crandallite, crawfordite, curetonite, cyrilovite, diadochite, dittmarite, dorfmanite, dufrenite, dumontite, earlshannonite, ehrleite, eosphorite, fairfieldite, farringtonite, florencite, fluellite, fluorapatite, fluorellestadite, foggite, fornacite, francoanellite, fransoletite, frondelite, furongite, gainesite, galileiite, gatehouseite, gatumbaite, giniite, girvasite, glucine, gorceixite, gordonite, goyazite, graftonite, grattarolaite, grayite, hentschelite, herderite, heterosite, hinsdalite, holtedahlite, hopeite, hotsonite, hureaulite, hurlbutite, hydroxylapatite, hydroxylherderite, hydroxyl-piromorphite, isokite, jagowerite, kaluginite, kidwellite, kingite, kingsmountite, kintoreite, kleemanite, kolbeckite, koninckite, kosnarite, kovdorskite, kribergite, kryzhanovskite, kuksite, lacroixite, landesite, laubmanite, laueite, lazulite, lehnerite, lermontovite, leucophosphite, libethenite, likasite, lipscombite, liroconite, lithiophilite, lithiophosphatite, lithiophosphate, lomonosovite, ludlamite, luneburgite, magniotriplite, mahlmoodite, mangangordonite, maricite, matulaite, metaankoleite, metaswitzerite, metatorbenite, metavariscite, metavauxite, mimetite, mitridatite, monazite, monetite, montebrasite, montgomerite, moraesite, moreauite, morinite, mundite, nabaphite, nafedovite, nalipoite, nasicon, nastrophite, natrophilite, natrophosphato, nefedovite, newberyite, niahite, ningyoite, nissonite, olympite, overite, oxyapatite, parafransoletite, parahopeite, paravauxite, parsonite, paulkellerite, petersite, phosphammite, phosphoellenbergerite, phosphoferrite, phosphofibrite, phosphophyllite, phosphorroslerite, phosphosiderite, phosphovanadylite, phosphuranylite, phosinaite, phuralumite, phurcalite, pyromorphite, pyrophosphite, plumbogummite, pretulite, pseudolaueite, pseudomalachite, purpurite, reichenbachite, robertsite, rockbridgeite, rodolicoite, sabugalite, saleeite, sampleite, satterlyite, scholzite, schreibersite, scorzalite, seamanite, segelerite, senegalite, sengalite, sidorenkite, sieleckiite, sigloite, silicocarnotite, spencerite, stercorite, stewartite, strengite, strunzite, struvite, svanbergite, switzerite, taranakite, tarbuttite, tavorite, threadgoldite, tinsleyite, tinticite, triangulite, triphylite, triplite, triploidite, trolleite, turquoise, uralolite, ushkovite, vanmeerscheite, variscite, varulite, vashegyite, vayrynenite, veszelyite, viitaniemiite, vitusita, vivianite, vochtenite, voggite, vuonnemite, vyacheslavite, wagnerite, wardite, wavellite, whitmoreite, wolfeite, woodhouseite, wooldridgeite, ximengite, zairite, zapatalite, and zodacite, among others.
33. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper bioleaching of claim 24 COMPRISING a compound that can be, among others, a boron compound.
34. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper bioleaching of claim 24 COMPRISING a compound that can be, among others, a phosphorus compound.
35. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper bioleaching of claim 33 COMPRISING a compound that is a boron compound, selected preferably, without limitation, from borax, borates, and boranes, among others.
36. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper bioleaching of claim 34 COMPRISING a compound that is a phosphorus compound, selected preferably, without limitation, from phosphonates, phosphoranes, phosphide, sodium hypophosphite, phosphine oxide, phosphorus pentafluoride, phosphorus trichloride, hexafluorophosphoric acid, and phosphorus (III) and (V) acid, among others.
37. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper bioleaching of claim 24 COMPRISING an increase in copper recovery from said mineral.
38. A copper bioleaching procedure COMPRISING:
addition of a necessary amount of an oxygenated or polyoxygenated weak acid, or a compound or a mineral that generates the same to said bioleaching process.
Simultaneously adding sulfuric acid to said bioleaching heap or dump site.
The necessary amount of weak acid added will depend on the characteristics of the mineral to be bioleached.
39. A copper bioleaching procedure of claim 24 COMPRISING the addition of an oxygenated or polyoxygenated weak acid, preferably, to said bioleaching process.
40. A copper bioleaching procedure of claim 25 COMPRISING said weak acid, preferably, boric or phosphoric acid.
41. A copper leaching procedure of claim 24 COMPRISING said mineral added to said bioleaching process.
42. A copper bioleaching procedure of claim 27 COMPRISING said mineral, preferably, a boron or phosphorus mineral.
43. A copper bioleaching procedure of claim 27 COMPRISING said compound, preferably, a boron or phosphorus compound.
44. A copper bioleaching procedure of claim 27 COMPRISING said compound, preferably selected from borax, borates, and boranes, among others.
45. A copper bioleaching procedure of claim 27 COMPRISING said compound, preferably selected from borax.
46. A copper bioleaching procedure of claim 27 COMPRISING said compound, preferably selected from phosphates, phosphonates, phosphoranes, phosphites, phosphides, sodium hypophosphite, phosphine oxide, phosphorus pentafluoride, phosphorus trichloride, hexafluorophosphoric acid, and phosphorus (III) and (V) acid, among others.
47. Use of solid and liquid wastes from plants producing oxygenated or polyoxygenated weak acids and their derivatives COMPRISING an increase in copper recovery from mineral and/or to increase the copper concentration of the pregnant leach solution in said copper leaching process or copper bioleaching process.
48. Use of solid and liquid wastes from plants producing oxygenated or polyoxygenated weak acids and their derivatives COMPRISING an increase in copper recovery from mineral and/or to increase the copper concentration of the pregnant leach solution in said copper leaching process.
49. Use of solid and liquid wastes from plants producing boric acid, borax, and phosphoric acids and their derivatives COMPRISING an increase in copper recovery from mineral and/or to increase the copper concentration of the pregnant leach solution in said copper bioleaching process.
50. Use of oxygenated or polyoxygenated weak acids, or minerals or compounds that generate the same in the copper leaching or bioleaching of claim 1 COMPRISING an acid having a dissociation constant that varies between 1.80×10−16 and 55.50, except for carbonic acid.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CL2012003727A CL2012003727A1 (en) | 2012-12-28 | 2012-12-28 | Use of oxygenated weak acids, minerals, compounds that generate them, to increase the recovery of copper in the leaching or bioleaching process; copper leaching or bioleaching process comprising said acids; and use of solid and liquid wastes from planyas producing weak acids. |
| CL3727-2012 | 2012-12-28 | ||
| PCT/CL2013/000097 WO2014100910A1 (en) | 2012-12-28 | 2013-12-27 | Use of oxygenated or polyoxygenated inorganic weak acids, or derivatives, residues and waste thereof, in order to increase the recovery of copper and/or the concentration of copper in processes for the leaching or bioleaching of copper minerals |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20150361523A1 true US20150361523A1 (en) | 2015-12-17 |
Family
ID=51019609
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US14/758,141 Abandoned US20150361523A1 (en) | 2012-12-28 | 2013-12-27 | Use of oxygenated or polyoxygenated inorganic weak acids, or derivatives, residues and waste thereof, in order to increase the recovery of copper and/or the concentration of copper in processes for the leaching or bioleaching of copper minerals |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20150361523A1 (en) |
| CA (1) | CA2896667A1 (en) |
| CL (1) | CL2012003727A1 (en) |
| PE (1) | PE20151174A1 (en) |
| WO (1) | WO2014100910A1 (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20170321336A1 (en) * | 2014-12-11 | 2017-11-09 | Optimizacion De Procesos Mineros S.A. | Electrowinning circuit and method for gathering of metal of interest by an ionic exchange interface |
| US10526685B2 (en) | 2015-10-30 | 2020-01-07 | Technological Resources Pty. Limited | Heap leaching |
| CN110791653A (en) * | 2019-11-11 | 2020-02-14 | 浙江工商大学 | A kind of method that utilizes hydroxyapatite-containing waste to extract copper |
| US10563284B2 (en) | 2018-05-09 | 2020-02-18 | Technological Resources Pty. Limited | Leaching copper-containing ores |
| US10563287B2 (en) | 2017-04-06 | 2020-02-18 | Technological Resources Pty. Limited | Leaching copper-containing ores |
| CN113502397A (en) * | 2021-06-18 | 2021-10-15 | 昆明鼎邦科技股份有限公司 | Continuous vulcanization production equipment |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SE543405C2 (en) * | 2019-05-29 | 2021-01-05 | Alfa Laval Corp Ab | Method for joining metal parts |
| EP4380926A1 (en) | 2021-08-02 | 2024-06-12 | Basf Se | (3-quinolyl)-quinazoline |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1451734A (en) * | 1920-01-29 | 1923-04-17 | Irving Joseph | Leaching of copper ores and recovery of copper |
| US3282682A (en) * | 1961-08-31 | 1966-11-01 | Powder Metals Corp | Process for the extraction of copper |
| US4039404A (en) * | 1975-05-19 | 1977-08-02 | Kennecott Copper Corporation | Cyclic process using A.C. for selective recovery of metals from materials containing same |
-
2012
- 2012-12-28 CL CL2012003727A patent/CL2012003727A1/en unknown
-
2013
- 2013-12-27 CA CA2896667A patent/CA2896667A1/en not_active Abandoned
- 2013-12-27 WO PCT/CL2013/000097 patent/WO2014100910A1/en not_active Ceased
- 2013-12-27 US US14/758,141 patent/US20150361523A1/en not_active Abandoned
- 2013-12-27 PE PE2015000914A patent/PE20151174A1/en unknown
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20170321336A1 (en) * | 2014-12-11 | 2017-11-09 | Optimizacion De Procesos Mineros S.A. | Electrowinning circuit and method for gathering of metal of interest by an ionic exchange interface |
| US10526685B2 (en) | 2015-10-30 | 2020-01-07 | Technological Resources Pty. Limited | Heap leaching |
| US10563287B2 (en) | 2017-04-06 | 2020-02-18 | Technological Resources Pty. Limited | Leaching copper-containing ores |
| USRE50227E1 (en) | 2017-04-06 | 2024-12-03 | Technological Resources Pty Limited | Leaching copper-containing ores |
| US10563284B2 (en) | 2018-05-09 | 2020-02-18 | Technological Resources Pty. Limited | Leaching copper-containing ores |
| CN110791653A (en) * | 2019-11-11 | 2020-02-14 | 浙江工商大学 | A kind of method that utilizes hydroxyapatite-containing waste to extract copper |
| CN113502397A (en) * | 2021-06-18 | 2021-10-15 | 昆明鼎邦科技股份有限公司 | Continuous vulcanization production equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2896667A1 (en) | 2014-07-03 |
| WO2014100910A1 (en) | 2014-07-03 |
| CL2012003727A1 (en) | 2013-02-01 |
| PE20151174A1 (en) | 2015-08-09 |
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