WO2014079198A1 - Degradable wound-repairing material and preparation method thereof - Google Patents
Degradable wound-repairing material and preparation method thereof Download PDFInfo
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- WO2014079198A1 WO2014079198A1 PCT/CN2013/074697 CN2013074697W WO2014079198A1 WO 2014079198 A1 WO2014079198 A1 WO 2014079198A1 CN 2013074697 W CN2013074697 W CN 2013074697W WO 2014079198 A1 WO2014079198 A1 WO 2014079198A1
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- factor
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/42—Use of materials characterised by their function or physical properties
- A61L15/64—Use of materials characterised by their function or physical properties specially adapted to be resorbable inside the body
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/40—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons containing ingredients of undetermined constitution or reaction products thereof, e.g. plant or animal extracts
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/42—Use of materials characterised by their function or physical properties
- A61L15/46—Deodorants or malodour counteractants, e.g. to inhibit the formation of ammonia or bacteria
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2300/00—Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
- A61L2300/40—Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices characterised by a specific therapeutic activity or mode of action
- A61L2300/404—Biocides, antimicrobial agents, antiseptic agents
Definitions
- the present invention relates to the field of biomedical materials and biomedical engineering technology, and in particular, to a degradable wound repairing material and a preparation method thereof.
- Skin is one of the most important organs of the human body. It is an important barrier between the human body and the external environment, and one of the most vulnerable organs. The repair of skin wounds is also one of the oldest medical problems in humans.
- the dermis layer of the skin is rich in collagen fibers and glycoproteins, which is rich in blood supply and has strong regeneration and repair ability. Therefore, in the design of wound repair materials, high-molecular scaffolds with good biocompatibility and excellent degradation properties provide sites for early cell attachment, which can promote their proliferation and migration more effectively. Supplemented with the necessary antibacterial ingredients and growth-promoting growth factors, it can reduce the early infection of wound repair and accelerate wound healing.
- degradable wound repair materials have been applied for skin wound repair treatment.
- the clinically used degradable wound repair materials are mainly collagen sponges, which have good biocompatibility, are one of the important components of human tissues, and have excellent degradability and degradation.
- the process can guide tissue proliferation and migration.
- this type of material degrades too quickly, and it is easy to lose the mechanical support structure prematurely.
- the wound is susceptible to infection, and such stents are also difficult to load with antibacterial agents and factors that promote wound healing. Therefore, the development of components and structures that are more similar to natural skin and diverse in morphology, and the ability to load a variety of components to prevent infection and promote wound repair has far-reaching significance.
- the technical problem to be solved by the present invention is to provide a degradable wound repairing material with good biocompatibility.
- a further technical problem to be solved by the present invention is to provide a method for preparing a degradable wound repairing material to obtain a biodegradable biodegradable wound repairing material.
- a degradable wound repairing material comprising a matrix component, the matrix component comprising a protein component, the protein component is derived from a mammal
- the raw material of the degradable wound repairing material further comprises an auxiliary component, wherein the auxiliary component comprises at least one of an antibacterial agent and an active factor, wherein the antibacterial agent is a synthetic antibacterial drug, an inorganic antibacterial agent, and an organic An antibacterial agent or a natural antibacterial agent; the active factor is at least one of the following active factors: epidermal growth factor, vascular endothelial growth factor, platelet-derived growth factor, platelet activating factor, insulin-like growth factor, tumor necrosis factor, leukocyte-mediated Prime, Colony stimulating factor-1, various bone morphogenetic proteins or transforming growth factors.
- the active factor is at least one of the following active factors: epidermal growth factor, vascular endothelial growth factor, platelet-derived growth factor, platelet activating factor, insulin-like growth factor, tumor necrosis factor, leukocyte-mediated Prime, Colony stimulating factor-1, various bone morphogenetic proteins or transforming growth factors.
- the matrix component further includes a polysaccharide component, the polysaccharide component comprising at least one of the following components: hyaluronic acid, chitin and chitosan derived from the arthropod shell, source Alginic acid or sodium alginate in seaweed or kelp or chondroitin sulfate extracted from organs of pigs, cattle, sheep or sharks.
- hyaluronic acid chitin and chitosan derived from the arthropod shell
- source Alginic acid or sodium alginate in seaweed or kelp or chondroitin sulfate extracted from organs of pigs, cattle, sheep or sharks.
- the mass ratio of the protein component to the sum of all other raw material components is 1/350 to 4000/1.
- the present invention provides a method for preparing a degradable wound repairing material according to any of the above, comprising the following steps;
- the composite is subjected to a molding process to obtain a desired material form.
- the step of preparing the base material mixing the respective matrix component solutions under stirring conditions, and performing a pore-forming process to obtain a composite with a support pore structure as a matrix material, wherein the pore-forming process is as follows At least one of: particle leaching, stirred foaming or defoaming, initial concentration adjustment or complex concentration.
- a composite auxiliary component step is further performed between the preparation of the base material and the molding step, and at least one of an antibacterial agent and an active factor is loaded onto the composite having the pore structure of the stent, wherein the antibacterial agent
- the loading mode is any one of the following modes: grafting, physical blending, adsorption or microsphere encapsulation
- the loading method of the active factor is any one of the following modes: grafting, physical blending, adsorption Or microspheres are embedded.
- the molding step adopts a flow film forming process or a film forming process or a granulation process, and after the forming step, a crosslinking step is further performed, and the crosslinked composite is washed and dried to obtain the following One of the composites of the state: a dry sponge, a wet sponge, a dry granule or a wet granule, the crosslinking step using a physical crosslinking process, a crosslinking process involving a chemical crosslinking agent, or a natural crosslinking agent Cross-linking process, wherein
- the physical crosslinking process is any one of the following processes: a vacuum high temperature crosslinking process, an ultraviolet irradiation process, a Y irradiation process, a high energy electron beam irradiation, and the like;
- the crosslinking agent used in the crosslinking process involving the chemical crosslinking agent is any one of the following components: an aldehyde crosslinking agent, an imide crosslinking agent or a diisocyanate crosslinking agent;
- crosslinking agent used in the crosslinking process involving natural crosslinking agents is genipin.
- the molding step uses a gel process or a compound solution dilution process to obtain an injectable gel or a sprayable solution of a degradable wound repair material, respectively.
- the preparation method further includes a terminal sterilization step as a last step, the obtained material is sterilized to obtain a finished product, and the terminal sterilization step adopts any one of the following sterilization processes.
- Species High-energy electron beam irradiation process, Y-radiation process, filtration process, gas sterilization process.
- the present invention has at least the following beneficial effects: by using collagen derived from mammalian skin or Achilles tendon or silk fibroin derived from silk or silk fibroin modified by derivatization As a protein component, it has good biocompatibility and is more conducive to degradation and absorption.
- the loading of the active factor component can also be biologically active on the basis of satisfying the degradable property, and can better promote wound repair; and the anti-infective property of the product is improved by loading the antibacterial agent on the basis of the matrix component.
- FIG. 1 is a flow chart of a method for preparing a degradable wound repairing material of the present invention.
- FIG. 2 is a schematic view showing the path of a dispersion of a solution of a living factor or a suspension of a sustained release carrier onto a formed sponge block in the method for preparing a degradable wound repairing material of the present invention.
- the present invention provides a degradable wound repairing material, the raw materials of which include:
- Protein-based components including various types of collagen derived from skins such as cows, sheep, pigs, and the like, and derivatives of silk fibroin or silk fibroin derived from silk, such as:
- the collagen may be type I, type II, type III, type IV, type V, type VI, type VD, type VIII, type IX, type X, type XI, type ⁇ , type X IV, type XV, type X VI , ⁇ type,
- a polysaccharide component chitin and chitosan derived from the arthropod shell, alginic acid or sodium alginate derived from seaweed or kelp, chondroitin sulfate extracted from various organs of pig, cow, sheep and shark, and transparent Acidic acid, etc.
- the above protein components and polysaccharide components may be regarded as the matrix component of the degradable wound repairing material of the present invention, but in preparation, the two are still different, and the protein component is an indispensable matrix component, and more The sugar component can be selectively added according to the needs of product differentiation.
- the wound repairing material of the present invention may optionally be added with one or more of the following antibacterial agents:
- Synthetic antibacterial drugs such as: penicillins, cephalosporins, other beta-lactamase inhibitors, aminoglycosides, amides, glycopeptides, macrolides, tetracyclines, sulfonamides, quinolones , furans, antifungals, nitrazoles;
- Inorganic antibacterial agents such as: nano-silver, nano-titanium dioxide, zinc oxide, copper oxide, ammonium dihydrogen phosphate, lithium carbonate, etc.
- organic antibacterial agents such as: vanillin, ethyl vanillin, acyl aniline, imidazole, Thiazoles, isothiazolone derivatives, quaternary ammonium salts, biguanides, phenols, etc.
- Natural antibacterial agents such as: chitin, mustard, castor oil, wasabi, etc.
- one or more of the following active factors may be optionally added to the wound repair material of the present invention: epidermal growth factor (EGF), vascular endothelial growth factor (VEGF), platelet Derived growth factor (PDGF), platelet activating factor (PAF), insulin-like growth factor (IGF), tumor necrosis factor (TNF), interleukin (IL-1, IL-3, IL-4, IL-6, etc.) , colony stimulating factor-1, various bone morphogenetic proteins (BMPs) and other transforming growth factors (TGF).
- EGF epidermal growth factor
- VEGF vascular endothelial growth factor
- PDGF platelet Derived growth factor
- PAF platelet activating factor
- IGF insulin-like growth factor
- TNF tumor necrosis factor
- IL-1, IL-3, IL-4, IL-6, etc. colony stimulating factor-1
- BMPs bone morphogenetic proteins
- TGF transforming growth factors
- the core of the innovation of the present invention is that the above-mentioned raw materials are prepared into a porous scaffold material according to the method to be described below, and as the raw materials used, in addition to protein components, other raw materials are required.
- the amount of the component may be in any ratio, and in the case where other raw material components are added in addition to the protein component, the mass ratio of the protein component to the sum of all other raw material components is 1/350 to 4000/1.
- the preparation method of the degradable wound repairing material of the present invention includes the main steps as will be described in detail below.
- Preparation of solution Select one or more of the above raw materials to prepare a solution.
- the solution concentration (mass fraction concentration) and solvent are as follows: Collagen: 0.01% ⁇ 10%, acid (mass percentage is 0.05) Aqueous solution or pure water of % ⁇ 10% acetic acid or hydrochloric acid; silk fibroin: 0.02% ⁇ 10%, pure water; polysaccharide: 0.001% ⁇ 15%, acid (0.001% ⁇ 10% acetic acid or hydrochloric acid, etc.) or pure water.
- Control hole structure Particle leaching method, stirring foaming or defoaming method, initial concentration adjustment method or composite liquid concentration method may be selected as the pore forming process. If particle leaching is used, porogens (sodium, potassium and ammonium salts such as NaCl, KN0 3 , NH 4 C1) are added, and the pore structure can be controlled by the content of the porogen.
- the mass ratio of the composite liquid prepared in step 2 is 1/100 ⁇ 20/100; the pore structure of the support can also be controlled by stirring or defoaming, for example, the step poly 2 solution compound is stirred and stirred at a certain stirring speed.
- the composite may also be selectively compounded with an antibacterial agent or an active factor, or both may be selected as an auxiliary component, as follows:
- soluble antibacterial drugs select a suitable solvent (see Table 1) to dissolve, the concentration of which can be determined according to the dosage of the drug; for ionic or granular antibacterial agents, choose a suitable dispersion medium for dispersion; And an ionic or granular antibacterial agent, which can be optionally embedded in a sustained-release carrier (polymer microspheres, microcapsules, particles, etc.), and then prepared into a dispersion;
- the solution or dispersion of the antibacterial agent prepared in the step 1 is added to the complex prepared in the first step under stirring.
- the dose of the antibacterial agent should take into account the pharmacodynamic and pharmacokinetic parameters, as well as the difference between the concentration-dependent drug and the time-dependent drug.
- Various active factors may also be selected by first-dissolving various solvents listed in Table 1.
- the active factors may be embedded in a sustained-release carrier (polymer microspheres, microcapsules, particles, etc.), sustained-release carrier.
- the preparation method includes a microemulsion method, a spray drying method, etc., and the base material of the prepared sustained-release carrier can be selected from the polymer materials shown in Table 2;
- the solution of the active factor prepared in the step 2 of the method 1 or the dispersion of the sustained-release carrier is added dropwise to the matrix material obtained in the first step in a row-by-row manner, and can be fully adsorbed by means of a negative pressure, specific
- the dropping path is as shown by the arrow in Fig. 2, and is dropped back and forth from the first line.
- Step three the molding step:
- the molding process of the wound repairing material of the present invention may be selected from, but not limited to, one of the following processes: flow film formation, film formation, granulation, gelation, and dilution of a composite solution. And with freeze drying, air conditioning at room temperature.
- the molding of the composite obtained in the second step may select one of the following routes:
- the process parameters of the route the temperature during freezing is -5 ⁇ -150 °C; the temperature during freeze-drying is -65 ⁇ 45 °C, and the pressure is 0.1 ⁇ Pa.
- the process parameters of the route the temperature during freezing is -5 ⁇ -150 °C; the temperature during freeze-drying is -65 ⁇ 45 °C, the pressure is 0.1 ⁇ 200Pa; the pressure when pressed into film is 5Pa ⁇ 5000MPa, time It is 0.5 ⁇ 168h.
- the process parameters of the route the temperature at room temperature is 5 ⁇ 45 °C; the pressure when pressed into film is 5Pa ⁇ 5000MPa.
- the process parameters of the route the temperature during freezing is -5 ⁇ -150 °C; the temperature during freeze-drying is -65 ⁇ 45 °C, and the pressure is 0.1 ⁇ Pa.
- the pore size of the filter is lm ⁇ 10mm; when the granulation is carried out, the flow rate of the pump head is 0.05 ⁇ 200mL/min, and the flow of the pump head can be selected from air, nitrogen or other inert gas, and the pumped composite droplets are filled with hydrocarbons.
- the temperature of the collection tank is maintained at -40 to -2 °C.
- the pore size of the filter is lm ⁇ 10mm; when the granulation is carried out, the flow rate of the pump head is 0.05 ⁇ 200mL/min, and the flow of the pump head can be selected from air, nitrogen or other inert gas, and the pumped composite droplets are filled with organic A collection tank of a mixture of solvent and water (such as alcohol and water), the temperature of the collection tank is maintained at -40 to -2 ° C; the temperature during freeze-drying is -65 to 45 ° C, and the pressure is 0.1 to 200 Pa. [0041] Route 7, composite solution gel
- the composite solution obtained in the second step is allowed to stand in an environment of 1 to 8 ° C, or diluted in a certain ratio, and then allowed to stand in an environment of 1 to 8 ° C to obtain a composite gel.
- the composite solution obtained in the second step is diluted in a certain ratio to obtain a composite sprayable solution.
- Step four cross-linking steps:
- the crosslinking method of the wound repairing material of the invention may be selected but not limited to: physical crosslinking method such as vacuum high temperature crosslinking, ultraviolet irradiation, Y irradiation, high energy electron beam irradiation, or various chemical crosslinking agents (aldehyde Cross-linking agent: Glyoxal, glutaraldehyde, formaldehyde, etc., imine cross-linking agent: carbodiimide, etc., diisocyanate cross-linking agent: diisocyanate, carbamate derivative, etc.
- a cross-linking method involving natural cross-linking agents such as Genipin.
- the sample of the dried composite obtained by the route 1-6 in the third step may be crosslinked by one or more crosslinking methods.
- the crosslinking method includes: physical crosslinking method such as vacuum high temperature crosslinking, ultraviolet irradiation, Y irradiation, high energy electron beam irradiation, or various chemical crosslinking agents (aldehyde crosslinking agent: glyoxal, glutaraldehyde, Formaldehyde, etc., imine cross-linking agent: carbodiimide, etc., diisocyanate cross-linking agent: diisocyanate, carbamate derivative, etc.) and natural cross-linking agent [eg Genipin (Genipin) ) etc.] Participate in the cross-linking method.
- the specific crosslinking conditions are as follows:
- the crosslinking temperature is 50 to 200 ° C
- the crosslinking time is 2 to 120 hours
- the vacuum pressure during crosslinking is 0.1 to 200 Pa
- the irradiation time is 5 minutes in the ultraviolet irradiation crosslinking. ⁇ 48 hours, the irradiation intensity is 10 ⁇ 100mW/cm 2 ; the dose of Y irradiation is l ⁇ 40KGy; the dose of high energy electron beam irradiation is l ⁇ 50KGy.
- the dried composite film sample is immersed in a solution of various concentrations of various crosslinking agents for a certain period of time.
- the mass fraction of the carbodiimide solution is 1 ⁇ g/mL ⁇ 100 mg/mL, the crosslinking time is 5 minutes to 72 hours; the mass fraction concentration of the glyoxal, glutaraldehyde, and formaldehyde solution is 0.01 to 10%,
- the crosslinking time is 1 to 168 hours; the mass fraction concentration of the diisocyanate crosslinking agent solution is 0.1 to 8%, the crosslinking time is 30 minutes to 84 hours; the mass fraction concentration of the Genipin solution is 0.05 ⁇ 8%, the crosslinking time is 2 to 168 hours.
- the final morphology of the wound repair material obtained by the cross-linking of the cross-linking agent after the cross-linking agent can be prepared into one of the following states: dry sponge, wet sponge, injectable coagulation Glue, dry or wet granules, sprayable solution.
- Step 5 sterilization treatment:
- the sterilization method of the wound repairing material of the present invention may be one of the following methods: terminal sterilization process, for example: high energy electron beam irradiation, Y radiation, filtration, gas sterilization (ethylene oxide, formaldehyde vapor, ethanol, etc.) or Other terminal sterilization processes; process aseptic processes can also be employed.
- terminal sterilization process for example: high energy electron beam irradiation, Y radiation, filtration, gas sterilization (ethylene oxide, formaldehyde vapor, ethanol, etc.) or Other terminal sterilization processes; process aseptic processes can also be employed.
- the aseptic mode of the composite in various states obtained in the fourth step can be selected by using both the process aseptic process and the terminal sterilization.
- the aseptic process of the process that is, the entire preparation process is carried out in a clean room of a suitable degree, and aseptic control is carried out.
- Terminal sterilization refers to the terminal sterilization process after the composite produced in the clean workshop, such as: high energy electron beam irradiation, Y radiation, filtration, gas sterilization (ethylene oxide, formaldehyde vapor, ethanol, etc.) or Other sterilization methods are sterilized.
- the dry sponge, the wet sponge, the dry particles or the wet particles, and the gel state composite may be sterilized by one of high energy electron beam or Y radiation, and the sterilization dose is 5 to 35 KGy.
- the dry sponge and the dry granules may be sterilized by a gas sterilization method (ethylene oxide, formaldehyde vapor, ethanol, etc.), and the sterilization parameters are determined according to the state of the product and the purpose to be achieved.
- the gel-state and solution-state complexes may be sterilized by a filter sterilization method, and the pores of the filter membrane should be less than or equal to 0.22 ⁇ m.
- a 1% collagen solution was prepared by using 3% aqueous acetic acid as a solvent, and a 0.001% chitosan solution was prepared using 0.001% aqueous acetic acid as a solvent. Then, 4 parts by mass of the type I collagen solution was taken and stirred at 500 rpm, and 1 part by mass of chitosan solution was added at a rate of 2 ml/min. After the completion of the addition, stirring was continued to form a uniform composite liquid. The mass ratio of collagen to chitosan in the obtained composite solution was 4000:1.
- VEGF-loaded PBS solution was added to the composite solution and stirred and uniformly mixed so that the mass ratio of the active factor to the dry weight of the composite in the resulting composite was 1/100.
- the resulting composite solution was defoamed under vacuum of 20 Pa for 20 min.
- a carbodiimide solution having a concentration of 100 g/L was prepared, and the film obtained above was immersed therein and immersed for 30 hours. Thereafter, after washing with water for 5 times, a wet spongy material was obtained. It was sterilized by irradiation in Y-rays at a sterilization dose of 25 KGy.
- a 10% type III collagen solution was prepared by using 0.05% aqueous acetic acid as a solvent, and a 0.02% silk fibroin solution was prepared using a pure aqueous solution as a solvent. Then, 6 parts by mass of the type III collagen solution was taken, and while stirring at 100 rpm, 1 part by mass of the silk fibroin solution was added at a rate of 0.5 ml/min, and after the completion of the addition, stirring was continued to form a uniform composite liquid. The mass ratio of collagen to silk fibroin in the resulting composite solution was 3000:1.
- a volume of 5 parts by volume of a pure aqueous dispersion of gentamicin-loaded PLGA microspheres (2 g/L) was added to the composite solution, and the mixture was stirred and homogenized. The resulting composite solution was defoamed for 10 min under a vacuum of 10 Pa.
- the defoamed composite liquid was weighed in a mold and then air-dried at room temperature (30 ° C), and the air-dried film was continuously pressed at a static pressure of 5 MPa for 168 hours to obtain a pressed film.
- the sterility of the resulting film is controlled by using a "process aseptic process.”
- a 0.5% V-type collagen solution was prepared by using 10% aqueous acetic acid as a solvent, and a 1% chondroitin sulfate solution was prepared by using 0.5% aqueous acetic acid as a solvent. Then, 4 parts by mass of the collagen solution was taken and stirred at 800 rpm, and 1 part by mass of chondroitin sulfate solution was added at a rate of 0.02 mL/min. After the addition was completed, stirring was continued to form a uniform composite liquid. The mass ratio of collagen to chondroitin sulfate in the obtained composite liquid was 2:1.
- a 0.1% VD-type collagen solution was prepared by using 5% aqueous acetic acid as a solvent, and a 1% hyaluronic acid solution was prepared using water as a solvent. Then, 4 parts by mass of the collagen solution was taken and stirred at 200 rpm, and 1 part by mass of hyaluronic acid solution was added at a rate of 5 mL/min. After the completion of the addition, stirring was continued to form a uniform composite liquid. The mass ratio of collagen to hyaluronic acid in the obtained composite liquid was 2:5.
- the pure water dispersion of the PCL microspheres containing riiBMP-2 is added to the composite liquid to be uniformly mixed, so that the mass ratio of the active factor to the dry weight of the composite in the resulting composite is 1/5*10 4 .
- the resulting composite solution was defoamed under vacuum at 12 Pa for 20 min.
- the film was crosslinked by a high temperature vacuum, the crosslinking temperature was 200 ° C, the crosslinking time was 2 h, and the vacuum pressure at the time of crosslinking was 0.1 Pa.
- a solution of 0.01% glyoxal was prepared, and the film obtained above was immersed therein and immersed for 48 hours. Thereafter, after washing 5 times, a wet spongy material was obtained. Then, it was frozen at -150 ° C for 4 hours, and then lyophilized in a freeze dryer (temperature of -40 ° 45, 45 ° ⁇ , pressure: 5 Pa) to obtain a sponge-like film.
- Sterilization was carried out using ethylene gas sterilization using a gas sterilization method at a temperature of 60, a humidity of 50%, and a concentration of 600 mg/mL.
- Example 5 A 0.2% type II collagen solution was prepared by using 0.5% aqueous hydrochloric acid as a solvent, and a 2% chitin solution was prepared by using 10% aqueous acetic acid as a solvent. Then, 2 parts by mass of the collagen solution was taken, and while stirring at 1000 rpm, 5 parts of a mass of chitin solution was added at a rate of 2 mL/min, and after the completion of the addition, stirring was continued to form a uniform composite liquid. The mass ratio of collagen to chitin in the obtained composite liquid was 2:50.
- the composite liquid after defoaming is filtered (the pore diameter of the sieve is 1 mm), and then granulated, the granulation conditions: the flow rate of the pump head is 0.05 mL/min, the air flow of the pump head circulation selects air, and the pumping compound
- the droplets were placed in a hexane-containing collection tank, and the temperature of the collection tank was maintained at -40 °C. A wet gel particle composite is obtained after granulation.
- a 0.01% type I collagen solution was prepared by using 3% aqueous hydrochloric acid as a solvent, and a 1.5% chondroitin sulfate solution was prepared by using 0.5% aqueous hydrochloric acid as a solvent. Then, 2 parts by mass of the collagen solution was taken and stirred at 450 rpm, and 5 parts by mass of chondroitin sulfate solution was added at a rate of 0.01 ml/min. After the completion of the addition, stirring was continued to form a uniform composite liquid. The mass ratio of collagen to chondroitin sulfate in the obtained composite solution was 1:350.
- the composite liquid after defoaming is filtered (the pore size of the sieve is 1 ⁇ ⁇ ), and then granulated, the granulation conditions: the flow rate of the pump head is 200 mL/min, the gas flow of the pump head is selected, the helium gas is pumped out.
- the composite droplets were transferred to a collection tank containing octane, and the temperature of the collection tank was maintained at -2 °C. After granulation, the wet gel particles were frozen in a refrigerator at -65 °C for 3 h, and then lyophilized (the temperature at lyophilization was -30 ° C after 20 ° C, the pressure was lOPa). Particle complex.
- the high energy electron beam sterilization was carried out at a sterilization dose of 50 KGy.
- the crosslinking was then carried out by ultraviolet irradiation for 48 hours, and the irradiation intensity was 1000 mW/cm 2 .
- a carbodiimide solution having a concentration of 100 g/L was prepared, and the film obtained above was immersed therein and immersed for 30 hours. Thereafter, after washing with water for 5 times, a wet spongy material was obtained. It was sterilized by irradiation in Y-rays at a sterilization dose of 25 KGy.
- a pure aqueous dispersion (20 g/L) of 2 parts by mass of nano-titanium-loaded chitin microspheres was added to the composite liquid, and the mixture was stirred and uniformly mixed.
- the resulting composite solution was degassed under vacuum at 20 Pa for 20 min.
- a glutaraldehyde solution having a concentration of 0.5% was prepared, and the film obtained above was immersed therein and immersed for 168 hours. After washing with water for 6 times, a wet spongy material was obtained, which was then frozen in a refrigerator at -50 ° C for 3 h, and then lyophilized in a freeze dryer (temperature: -45 ° C, 45 ° C, pressure: 10 Pa). .
- a 10% silk fibroin solution was prepared by using water as a solvent, and a 1% chitosan solution was prepared by using 1% acetic acid aqueous solution as a solvent. Then, 2 parts of the silk fibroin solution was taken and stirred at 400 rpm, 5 parts of chitosan solution was added at a rate of 3 ml/min, and stirring was continued to form a uniform composite liquid. The mass ratio of collagen to chitosan in the obtained composite liquid was 4:1.
- a carbodiimide solution having a concentration of 100 g/mL was prepared, and the film obtained above was immersed therein and immersed for 30 hours. After washing with water for 5 times, a wet spongy material was obtained.
- a 0.01% type I collagen solution was prepared by using 0.5% aqueous acetic acid as a solvent.
- a pure aqueous dispersion of vanillin-loaded PHA microspheres (50 mg/ml) was added to the collagen solution and stirred and mixed uniformly.
- the resulting composite solution was degassed under vacuum at 20 Pa for 20 min.
- the prepared composite liquid was allowed to stand in a refrigerator at 4 ° C for 72 hours to obtain a composite gel.
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Abstract
Description
可降解创面修复材料及其制备方法 技术领域 Degradable wound repairing material and preparation method thereof
[0001] 本发明涉及生物医用材料和生物医学工程技术领域, 尤其涉及一种可降解创面修复材 料及其制备方法。 [0001] The present invention relates to the field of biomedical materials and biomedical engineering technology, and in particular, to a degradable wound repairing material and a preparation method thereof.
背景技术 Background technique
[0002] 皮肤是人体最重要的器官之一, 它是人体与外界环境的重要屏障, 也是最容易受到伤 害的器官之一。 皮肤创面的修复也是人类最古老的医学问题之一。 [0002] Skin is one of the most important organs of the human body. It is an important barrier between the human body and the external environment, and one of the most vulnerable organs. The repair of skin wounds is also one of the oldest medical problems in humans.
[0003] 从皮肤的成分看, 皮肤的真皮层富含胶原纤维和糖蛋白, 有丰富的血供, 再生修复能 力较强。 因此, 在创面修复材料的设计中, 以具有良好生物相容性的和优异的降解性能的高 分子支架作为早期细胞的贴附提供位点, 能更有效的促进其增殖和迁移。 再辅以必要的抗菌 成分和促修复的生长因子, 可分别起到减少创面修复早期感染和加速创面愈合的作用。 [0003] From the composition of the skin, the dermis layer of the skin is rich in collagen fibers and glycoproteins, which is rich in blood supply and has strong regeneration and repair ability. Therefore, in the design of wound repair materials, high-molecular scaffolds with good biocompatibility and excellent degradation properties provide sites for early cell attachment, which can promote their proliferation and migration more effectively. Supplemented with the necessary antibacterial ingredients and growth-promoting growth factors, it can reduce the early infection of wound repair and accelerate wound healing.
[0004] 近年来, 已开始应用可降解的创面修复材料进行皮肤损伤创面修复治疗。 目前, 临床 使用的可降解的创面修复材料主要以胶原类的海绵为主, 该类材料具有良好的生物相容性, 是人体组织的重要成分之一, 且具有优异的可降解性能, 其降解的过程中可引导组织增殖和 迁入。 但该类材料降解过快, 易过早的失去力学支撑结构。 而且, 在创面的修复过程中, 创 面易于感染, 该类支架也难以加载抗菌剂类成分和促进创面愈合的因子。 因此研制成分和结 构上更类似自然皮肤, 且形态多样, 能加载多类防止感染促进创面修复的成分的研究, 具有 深远的意义。 [0004] In recent years, degradable wound repair materials have been applied for skin wound repair treatment. At present, the clinically used degradable wound repair materials are mainly collagen sponges, which have good biocompatibility, are one of the important components of human tissues, and have excellent degradability and degradation. The process can guide tissue proliferation and migration. However, this type of material degrades too quickly, and it is easy to lose the mechanical support structure prematurely. Moreover, during wound repair, the wound is susceptible to infection, and such stents are also difficult to load with antibacterial agents and factors that promote wound healing. Therefore, the development of components and structures that are more similar to natural skin and diverse in morphology, and the ability to load a variety of components to prevent infection and promote wound repair has far-reaching significance.
发明内容 Summary of the invention
[0005] 本发明所要解决的技术问题在于, 提供一种可降解创面修复材料, 生物相容性好。 [0005] The technical problem to be solved by the present invention is to provide a degradable wound repairing material with good biocompatibility.
[0006] 本发明进一步所要解决的技术问题在于, 提供一种可降解创面修复材料的制备方法, 以获得带有良好生物相容性的可降解创面修复材料。 [0006] A further technical problem to be solved by the present invention is to provide a method for preparing a degradable wound repairing material to obtain a biodegradable biodegradable wound repairing material.
[0007] 为解决上述技术问题, 本发明提供如下技术方案: 一种可降解创面修复材料, 其原料 包括基体成分, 所述基体成分包括蛋白类成分, 所述蛋白类成分为来源于哺乳动物的皮或跟 腱中的胶原或者来源于蚕丝的丝素蛋白或丝素蛋白接枝改性后的衍生物。 [0007] In order to solve the above technical problems, the present invention provides the following technical solutions: A degradable wound repairing material, the raw material comprising a matrix component, the matrix component comprising a protein component, the protein component is derived from a mammal The collagen in the skin or Achilles or the silk fibroin or silk fibroin-modified derivative.
[0008] 进一步地, 所述可降解创面修复材料的原料还包括辅助成分, 辅助成分包括抗菌剂和 活性因子中的至少一种, 其中, 所述抗菌剂为合成抗菌药物、 无机抗菌剂、 有机抗菌剂或天 然抗菌剂; 所述活性因子为如下活性因子中的至少一种: 表皮生长因子、血管内皮生长因子、 血小板衍生生长因子、 血小板活化因子、 胰岛素样生长因子、 肿瘤坏死因子、 白细胞介素、 集落刺激因子 -1、 各种骨形态发生蛋白或转化生长因子。 [0008] Further, the raw material of the degradable wound repairing material further comprises an auxiliary component, wherein the auxiliary component comprises at least one of an antibacterial agent and an active factor, wherein the antibacterial agent is a synthetic antibacterial drug, an inorganic antibacterial agent, and an organic An antibacterial agent or a natural antibacterial agent; the active factor is at least one of the following active factors: epidermal growth factor, vascular endothelial growth factor, platelet-derived growth factor, platelet activating factor, insulin-like growth factor, tumor necrosis factor, leukocyte-mediated Prime, Colony stimulating factor-1, various bone morphogenetic proteins or transforming growth factors.
[0009] 进一步地, 所述基体成分还包括多糖类成分, 所述多糖类成分包括如下成分中的至少 一种: 透明质酸、 来源于节肢动物外壳的甲壳素和壳聚糖、 来源于海藻或海带的海藻酸或海 藻酸钠或从猪、 牛、 羊或鲨鱼的器官中提取的硫酸软骨素。 [0009] Further, the matrix component further includes a polysaccharide component, the polysaccharide component comprising at least one of the following components: hyaluronic acid, chitin and chitosan derived from the arthropod shell, source Alginic acid or sodium alginate in seaweed or kelp or chondroitin sulfate extracted from organs of pigs, cattle, sheep or sharks.
[0010] 进一步地, 蛋白类成分与其它所有原料成分之和的质量比为 1/350〜4000/1。 [0010] Further, the mass ratio of the protein component to the sum of all other raw material components is 1/350 to 4000/1.
[0011] 另一方面本发明还提供一种以上任一项所述的可降解创面修复材料的制备方法, 包括 如下步骤; [0011] In another aspect, the present invention provides a method for preparing a degradable wound repairing material according to any of the above, comprising the following steps;
准备基体材料步骤, 配置基体成分溶液; Preparing a substrate material step, configuring a matrix component solution;
成型步骤, 对复合物进行成型处理以获得所需的材料形态。 In the molding step, the composite is subjected to a molding process to obtain a desired material form.
[0012] 进一步地, 准备基体材料步骤中, 在搅拌条件下混合各基体成分溶液, 并配合致孔工 艺制得作为基体材料的带支架孔结构的复合物, 所述致孔工艺为如下方法中的至少一种: 粒 子沥滤法、 搅拌起泡或脱泡法、 起始浓度调节法或复合液浓縮法。 [0012] Further, in the step of preparing the base material, mixing the respective matrix component solutions under stirring conditions, and performing a pore-forming process to obtain a composite with a support pore structure as a matrix material, wherein the pore-forming process is as follows At least one of: particle leaching, stirred foaming or defoaming, initial concentration adjustment or complex concentration.
[0013] 进一步地, 在准备基体材料和成型步骤之间还进行复合辅助成分步骤, 向带支架孔结 构的复合物上加载抗菌剂和活性因子中的至少一种, 其中, 所述抗菌剂的加载方式为如下方 式中的任一种: 接枝、 物理共混、 吸附或微球包埋, 而所述活性因子的加载方式为如下方式 中的任一种: 接枝、 物理共混、 吸附或微球包埋。 [0013] Further, a composite auxiliary component step is further performed between the preparation of the base material and the molding step, and at least one of an antibacterial agent and an active factor is loaded onto the composite having the pore structure of the stent, wherein the antibacterial agent The loading mode is any one of the following modes: grafting, physical blending, adsorption or microsphere encapsulation, and the loading method of the active factor is any one of the following modes: grafting, physical blending, adsorption Or microspheres are embedded.
[0014] 进一步地, 成型步骤采用流涎成膜工艺或压制成膜工艺或造粒工艺, 且在所述成型步 骤之后还进行交联步骤,交联处理后的复合物经过洗涤和干燥后得到以下状态的复合物之一: 干态海绵、 湿态海绵、 干态颗粒或湿态颗粒, 交联步骤采用物理交联工艺、 以化学交联剂参 与的交联工艺或以天然交联剂参与的交联工艺, 其中, [0014] Further, the molding step adopts a flow film forming process or a film forming process or a granulation process, and after the forming step, a crosslinking step is further performed, and the crosslinked composite is washed and dried to obtain the following One of the composites of the state: a dry sponge, a wet sponge, a dry granule or a wet granule, the crosslinking step using a physical crosslinking process, a crosslinking process involving a chemical crosslinking agent, or a natural crosslinking agent Cross-linking process, wherein
所述物理交联工艺为如下工艺中的任一项: 真空高温交联工艺、 紫外照射工艺、 Y辐照工艺、 高能电子束辐照等物理交联方法; The physical crosslinking process is any one of the following processes: a vacuum high temperature crosslinking process, an ultraviolet irradiation process, a Y irradiation process, a high energy electron beam irradiation, and the like;
以化学交联剂参与的交联工艺中采用的交联剂为如下成分中的任一种: 醛类交联剂、 亚胺类 交联剂或二异氰酸酯类交联剂; The crosslinking agent used in the crosslinking process involving the chemical crosslinking agent is any one of the following components: an aldehyde crosslinking agent, an imide crosslinking agent or a diisocyanate crosslinking agent;
以天然交联剂参与的交联工艺所采用的交联剂为京尼平。 The crosslinking agent used in the crosslinking process involving natural crosslinking agents is genipin.
[0015] 进一步地, 成型步骤采用凝胶工艺或复合溶液稀释工艺, 分别获得可注射的凝胶或可 喷涂溶液的可降解创面修复材料。 [0015] Further, the molding step uses a gel process or a compound solution dilution process to obtain an injectable gel or a sprayable solution of a degradable wound repair material, respectively.
[0016] 进一步地, 所述制备方法还包括作为最后一个步骤的终端灭菌步骤, 对制得的材料进 行灭菌处理, 获得成品, 所述终端灭菌步骤采取如下灭菌工艺中的任一种: 高能电子束照射 工艺、 Y辐射工艺、 过滤工艺、 气体灭菌工艺。 [0017] 采用上述技术方案后, 本发明至少具有如下有益效果: 通过采用来源于哺乳动物的皮 或跟腱中的胶原或者来源于蚕丝的丝素蛋白或丝素蛋白接枝改性后的衍生物作为蛋白类成 分, 生物相容性好, 更有利于降解吸收。 [0016] Further, the preparation method further includes a terminal sterilization step as a last step, the obtained material is sterilized to obtain a finished product, and the terminal sterilization step adopts any one of the following sterilization processes. Species: High-energy electron beam irradiation process, Y-radiation process, filtration process, gas sterilization process. [0017] After adopting the above technical solution, the present invention has at least the following beneficial effects: by using collagen derived from mammalian skin or Achilles tendon or silk fibroin derived from silk or silk fibroin modified by derivatization As a protein component, it has good biocompatibility and is more conducive to degradation and absorption.
[0018] 此外, 加载活性因子成分则可在满足可降解的基础上还具有生物活性, 能更好地促进 创面修复; 而通过在基体成分的基础上加载抗菌剂, 使得产品抗感染性能好。 [0018] In addition, the loading of the active factor component can also be biologically active on the basis of satisfying the degradable property, and can better promote wound repair; and the anti-infective property of the product is improved by loading the antibacterial agent on the basis of the matrix component.
附图说明 DRAWINGS
[0019] 图 1是本发明可降解创面修复材料制备方法的流程图。 1 is a flow chart of a method for preparing a degradable wound repairing material of the present invention.
[0020] 图 2是本发明可降解创面修复材料制备方法中向成型好的海绵块上滴加活性因子的溶 液或缓释载体的分散液的路径示意图。 2 is a schematic view showing the path of a dispersion of a solution of a living factor or a suspension of a sustained release carrier onto a formed sponge block in the method for preparing a degradable wound repairing material of the present invention.
具体实施方式 detailed description
[0021] 需要说明的是, 在不冲突的情况下, 本申请中的实施例及实施例中的特征可以相互结 合, 下面结合附图和具体实施例对本发明作进一步详细说明。 [0021] It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments may be combined with each other. The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0022] 本发明提供一种可降解创面修复材料, 其原料包括: [0022] The present invention provides a degradable wound repairing material, the raw materials of which include:
蛋白类成分, 包括来源于牛、 羊、 猪等哺乳动物的皮或跟腱等中的各型胶原和来源于蚕丝的 丝素蛋白或丝素蛋白接枝改性后的衍生物, 例如: 所述胶原可以是 I型、 II型、 III型、 IV型、 V型、 VI型、 VD型、 VIII型、 IX型、 X型、 XI型、 ΧΠ型、 X IV型、 X V型、 X VI型、 χνιπ型、Protein-based components, including various types of collagen derived from skins such as cows, sheep, pigs, and the like, and derivatives of silk fibroin or silk fibroin derived from silk, such as: The collagen may be type I, type II, type III, type IV, type V, type VI, type VD, type VIII, type IX, type X, type XI, type ΧΠ, type X IV, type XV, type X VI , χνιπ type,
X X型等型号胶原; X X type and other types of collagen;
多糖类成分, 来源于节肢动物外壳的甲壳素和壳聚糖、 来源于海藻或海带的海藻酸或海藻酸 钠、 从猪、 牛、 羊、 鲨鱼各器官中提取的硫酸软骨素, 以及透明质酸等。 a polysaccharide component, chitin and chitosan derived from the arthropod shell, alginic acid or sodium alginate derived from seaweed or kelp, chondroitin sulfate extracted from various organs of pig, cow, sheep and shark, and transparent Acidic acid, etc.
[0023] 以上蛋白类成分和多糖类成分可视为本发明可降解创面修复材料的基体成分, 但是在 制备时, 两者仍有所区别, 蛋白类成分是不可缺少的基体成分, 而多糖类成分则是可以根据 产品差异化需要而选择性加入的。 [0023] The above protein components and polysaccharide components may be regarded as the matrix component of the degradable wound repairing material of the present invention, but in preparation, the two are still different, and the protein component is an indispensable matrix component, and more The sugar component can be selectively added according to the needs of product differentiation.
[0024] 在实际制备过程中, 在必要时, 本发明创面修复材料还可选择加入下述一种或多种抗 菌剂: [0024] In the actual preparation process, if necessary, the wound repairing material of the present invention may optionally be added with one or more of the following antibacterial agents:
合成的抗菌药物, 例如: 青霉素类、 头孢菌素类、 其他 β -内酰胺类酶抑制剂、 氨基糖苷类、 酰胺类、 糖肽类、 大环内酯类、 四环素类、 磺胺类、 喹诺酮类、 呋喃类、 抗真菌药、 硝咪唑 类; Synthetic antibacterial drugs, such as: penicillins, cephalosporins, other beta-lactamase inhibitors, aminoglycosides, amides, glycopeptides, macrolides, tetracyclines, sulfonamides, quinolones , furans, antifungals, nitrazoles;
无机抗菌剂, 例如: 纳米银、 纳米二氧化钛、 氧化锌、 氧化铜、 磷酸二氢铵、 碳酸锂等; 有机抗菌剂, 例如: 香草醛、 乙基香草醛类化合物、 酰基苯胺类、 咪唑类、 噻唑类、 异噻唑 酮衍生物、 季铵盐类、 双呱类、 酚类等; 天然抗菌剂, 例如: 甲壳素、 芥末、 蓖麻油、 山葵等。 Inorganic antibacterial agents, such as: nano-silver, nano-titanium dioxide, zinc oxide, copper oxide, ammonium dihydrogen phosphate, lithium carbonate, etc.; organic antibacterial agents, such as: vanillin, ethyl vanillin, acyl aniline, imidazole, Thiazoles, isothiazolone derivatives, quaternary ammonium salts, biguanides, phenols, etc.; Natural antibacterial agents, such as: chitin, mustard, castor oil, wasabi, etc.
[0025] 为增加材料的促创面修复能力, 本发明的创面修复材料中还可选择加入如下活性因子 中的一种或多种: 表皮生长因子 (EGF)、 血管内皮生长因子(VEGF)、 血小板衍生生长因子 (PDGF)、 血小板活化因子 (PAF)、 胰岛素样生长因子 (IGF)、 肿瘤坏死因子 (TNF)、 白细 胞介素 (IL-1、 IL-3、 IL-4、 IL-6等)、 集落刺激因子 -1、 各种骨形态发生蛋白 (BMPs) 及其 它转化生长因子 (TGF) 等。 [0025] In order to increase the prosthetic repair ability of the material, one or more of the following active factors may be optionally added to the wound repair material of the present invention: epidermal growth factor (EGF), vascular endothelial growth factor (VEGF), platelet Derived growth factor (PDGF), platelet activating factor (PAF), insulin-like growth factor (IGF), tumor necrosis factor (TNF), interleukin (IL-1, IL-3, IL-4, IL-6, etc.) , colony stimulating factor-1, various bone morphogenetic proteins (BMPs) and other transforming growth factors (TGF).
[0026] 需要说明的是, 本发明的创新核心在于将上述这些原料按以下将要描述的方法工艺制 备成多孔的支架材料, 至于所用的原料, 除了蛋白类成分是必须的之外, 其他各原料成分的 用量范围可以是任意比例, 在除了蛋白类成分之外还添加有其他原料成分的情况下, 蛋白类 成分与其它所有原料成分之和的质量比为 1/350〜4000/1。 [0026] It should be noted that the core of the innovation of the present invention is that the above-mentioned raw materials are prepared into a porous scaffold material according to the method to be described below, and as the raw materials used, in addition to protein components, other raw materials are required. The amount of the component may be in any ratio, and in the case where other raw material components are added in addition to the protein component, the mass ratio of the protein component to the sum of all other raw material components is 1/350 to 4000/1.
[0027] 如图 1所示, 本发明的可降解创面修复材料的制备方法包括如下将要详细描述的各主 要步骤。 As shown in FIG. 1, the preparation method of the degradable wound repairing material of the present invention includes the main steps as will be described in detail below.
[0028] —、 准备基体材料步骤: [0028] -, preparation of the base material steps:
1、 溶液的制备: 选择上述原料中的一种或者多种, 分别制备成溶液, 其溶液浓度(质量分数 浓度)和溶剂分述如下: 胶原: 0.01%〜10%, 酸(质量百分数为 0.05%〜10%醋酸或盐酸等) 的水溶液或纯水; 丝素蛋白: 0.02%〜10%, 纯水; 多糖: 0.001%〜15%, 酸 (0.001%〜10% 醋酸或盐酸等) 或纯水。 1. Preparation of solution: Select one or more of the above raw materials to prepare a solution. The solution concentration (mass fraction concentration) and solvent are as follows: Collagen: 0.01%~10%, acid (mass percentage is 0.05) Aqueous solution or pure water of %~10% acetic acid or hydrochloric acid; silk fibroin: 0.02%~10%, pure water; polysaccharide: 0.001%~15%, acid (0.001%~10% acetic acid or hydrochloric acid, etc.) or pure water.
[0029] 2、 复合: 以其中的蛋白类成分作为第一组分, 将复合物的第二组分或第三组分或者其 它组分溶液在搅拌的情况下依次加入第一组分的溶液中,采用直接倾倒或者逐渐加入的方法, 加完后继续搅拌一定的时间, 直至形成均匀的复合液, 复合液中溶质组分之间, 作为第一组 分的蛋白类成分与其它组分之和的质量比为 1/350〜4000/1。 [0029] 2, compounding: using the protein component as a first component, the second component or the third component or other component solution of the complex is sequentially added to the solution of the first component under stirring In the method of direct pouring or gradual addition, stirring is continued for a certain period of time after the addition, until a uniform composite liquid is formed, and the solute components in the composite liquid, the protein component and the other components as the first component The mass ratio of the sum is 1/350 to 4000/1.
[0030] 3、 控制孔结构: 可选择使用粒子沥滤法、 搅拌起泡或脱泡法、 起始浓度调节法或复合 液浓縮法作为致孔工艺。如选用粒子沥滤法, 则加入致孔剂(钠盐、钾盐和铵盐, 例如 NaCl、 KN03, NH4C1), 其孔结构可通过致孔剂的含量来控制, 致孔剂与步骤 2步制备的复合液的 质量比为 1/100〜20/100; 通过搅拌起泡或脱泡的方法也可控制支架孔结构, 如步聚 2溶液复 合是以一定的搅拌转速搅拌起泡, 一则可选择转速, 之后立即注模, 二则复合后可脱泡后注 模, 其中脱泡的真空度为 2〜200Pa, 脱泡时间为 1〜30分钟; 起始浓度调节法则根据溶液的 起始浓度进行控制, 该起始浓度取决于上述步骤 1所制备的溶液的浓度; 复合液浓縮法则是 将步骤 2中制备的复合液通过离心或过滤的方法进行浓縮从而控制孔结构。 可以选择上述几 种致孔工艺中的任意一种, 也可同时采用两种、 三种或四种。 [0031] 二、 复合辅助成分步骤: [0030] 3. Control hole structure: Particle leaching method, stirring foaming or defoaming method, initial concentration adjustment method or composite liquid concentration method may be selected as the pore forming process. If particle leaching is used, porogens (sodium, potassium and ammonium salts such as NaCl, KN0 3 , NH 4 C1) are added, and the pore structure can be controlled by the content of the porogen. The mass ratio of the composite liquid prepared in step 2 is 1/100~20/100; the pore structure of the support can also be controlled by stirring or defoaming, for example, the step poly 2 solution compound is stirred and stirred at a certain stirring speed. One can select the rotation speed, then immediately mold injection, and then the composite can be defoamed and then injection molded, wherein the defoaming vacuum is 2~200Pa, the defoaming time is 1~30 minutes; the initial concentration adjustment rule is based on the solution The initial concentration is controlled according to the concentration of the solution prepared in the above step 1; the composite liquid concentration method is to concentrate the composite liquid prepared in the step 2 by centrifugation or filtration to control the pore structure. . It is possible to select any one of the above several boring processes, or two, three or four at the same time. [0031] Second, the composite auxiliary component steps:
在必要时, 复合物中还可选择性复合抗菌剂或活性因子, 或者同时选择两者为辅助成分, 方 法如下: When necessary, the composite may also be selectively compounded with an antibacterial agent or an active factor, or both may be selected as an auxiliary component, as follows:
A、 复合物中抗菌剂的复合: A, the composite of antibacterial agents in the complex:
1、 对于可溶解的抗菌药物, 选择适宜的溶剂 (见表 1 ) 溶解, 其浓度可根据药物的使用剂量 确定; 对于离子或颗粒类的抗菌剂, 选择适宜的分散介质进行分散; 对于抗菌药物和离子或 颗粒类的抗菌剂, 可选择将其包埋至缓释载体中 (高分子的微球、 微囊、 颗粒等), 再制备成 分散液; 1. For soluble antibacterial drugs, select a suitable solvent (see Table 1) to dissolve, the concentration of which can be determined according to the dosage of the drug; for ionic or granular antibacterial agents, choose a suitable dispersion medium for dispersion; And an ionic or granular antibacterial agent, which can be optionally embedded in a sustained-release carrier (polymer microspheres, microcapsules, particles, etc.), and then prepared into a dispersion;
表 1. 各类抗菌剂参考选用的溶剂或分散剂 Table 1. Solvents or dispersants selected for various antibacterial agents
2、在搅拌的情况下, 将步骤 1所制备的抗菌剂的溶液或分散液加入步骤一中制备的复合物的 中。 生成的复合物中, 抗菌药物的剂量应考虑药效学与药动学参数, 以及考虑浓度依赖性药 物与时间依赖性药物之间的差别。 2. The solution or dispersion of the antibacterial agent prepared in the step 1 is added to the complex prepared in the first step under stirring. In the resulting complex, the dose of the antibacterial agent should take into account the pharmacodynamic and pharmacokinetic parameters, as well as the difference between the concentration-dependent drug and the time-dependent drug.
[0032] B、 复合物中活性因子的复合: [0032] B, complexation of active factors in the complex:
方法 1 : 接枝共混 Method 1 : Graft blending
1、各种活性因子也可选择表 1所列的各种溶剂先行溶解, 也可选择将活性因子包埋至缓释载 体中 (高分子的微球、 微囊、 颗粒等), 缓释载体制备的方法包括微乳法、 喷干法等, 制备的 缓释载体的基体可选择表 2所示的高分子材料; 1. Various active factors may also be selected by first-dissolving various solvents listed in Table 1. Alternatively, the active factors may be embedded in a sustained-release carrier (polymer microspheres, microcapsules, particles, etc.), sustained-release carrier. The preparation method includes a microemulsion method, a spray drying method, etc., and the base material of the prepared sustained-release carrier can be selected from the polymer materials shown in Table 2;
表 2 缓释载体的基体原料 Table 2 Base material of sustained release carrier
2、 将活性因子或缓释载体制备成溶液或分散液; 3、 在搅拌的情况下, 将 (2) 滴加至步骤一所制备的复合物的溶液中, 在生成的复合物干重 中, 活性因子在复合物干重的质量比为 10ng/g〜100mg/g。 2. preparing an active factor or a sustained release carrier into a solution or dispersion; 3. Under stirring, (2) is added dropwise to the solution of the composite prepared in the first step, and in the dry weight of the formed composite, the mass ratio of the active factor to the dry weight of the composite is 10 ng/g~ 100mg/g.
[0033] 方法 2: 物理吸附 Method 2: Physical adsorption
将方法 1的步骤 2中制备的活性因子的溶液或缓释载体的分散液按逐行来回滴加的方法滴加 于步骤一得到的基体材料中, 可借助负压让其充分吸附, 具体的滴加路径如图 2中箭头所示, 从第一行起逐行来回地滴加。 The solution of the active factor prepared in the step 2 of the method 1 or the dispersion of the sustained-release carrier is added dropwise to the matrix material obtained in the first step in a row-by-row manner, and can be fully adsorbed by means of a negative pressure, specific The dropping path is as shown by the arrow in Fig. 2, and is dropped back and forth from the first line.
[0034] 步骤三、 成型步骤: [0034] Step three, the molding step:
本发明的创面修复材料的成型工艺可选用但不限于如下工艺中的一种: 流涎成膜、压制成膜、 造粒、 凝胶、 复合溶液稀释。 并配合冷冻干燥、 室温风干等。 The molding process of the wound repairing material of the present invention may be selected from, but not limited to, one of the following processes: flow film formation, film formation, granulation, gelation, and dilution of a composite solution. And with freeze drying, air conditioning at room temperature.
[0035] 具体地, 步骤二中得到的复合物的成型可选择以下路线之一: [0035] Specifically, the molding of the composite obtained in the second step may select one of the following routes:
路线 1、 流涎——冷冻——冷冻干燥 Route 1, rogue - freezing - freeze drying
该路线的各项工艺参数: 冷冻时温度为 -5〜- 150°C ; 冷冻干燥时的温度为 -65〜45 °C, 压力为 0.1〜通 Pa。 The process parameters of the route: the temperature during freezing is -5~-150 °C; the temperature during freeze-drying is -65~45 °C, and the pressure is 0.1~Pa.
[0036] 路线 2、 流涎——冷冻——冷冻干燥——压制成膜 [0036] Route 2, rogue - freezing - freeze drying - pressing into a film
该路线的各项工艺参数: 冷冻时温度为 -5〜- 150°C ; 冷冻干燥时的温度为 -65〜45 °C, 压力为 0.1〜200Pa; 压制成膜时压力为 5Pa〜5000MPa, 时间为 0.5〜168h。 The process parameters of the route: the temperature during freezing is -5~-150 °C; the temperature during freeze-drying is -65~45 °C, the pressure is 0.1~200Pa; the pressure when pressed into film is 5Pa~5000MPa, time It is 0.5~168h.
[0037] 路线 3、 流涎——常温风干——压制成膜 [0037] Route 3, rogue - air drying at room temperature - pressed into a film
该路线的各项工艺参数: 常温风干的温度为 5〜45 °C ; 压制成膜时压力为 5Pa〜5000MPa。 The process parameters of the route: the temperature at room temperature is 5~45 °C; the pressure when pressed into film is 5Pa~5000MPa.
[0038] 路线 4、 注模——冷冻——冷冻干燥 [0038] Route 4, injection molding - freezing - freeze drying
该路线的各项工艺参数: 冷冻时温度为 -5〜- 150°C ; 冷冻干燥时的温度为 -65〜45 °C, 压力为 0.1〜通 Pa。 The process parameters of the route: the temperature during freezing is -5~-150 °C; the temperature during freeze-drying is -65~45 °C, and the pressure is 0.1~Pa.
[0039] 路线 5、 复合溶液——脱泡——过滤——造粒 [0039] Route 5, composite solution - defoaming - filtration - granulation
过滤时滤网的孔径为 l m〜10mm; 造粒时泵头的流速为 0.05〜200mL/min, 泵头环流的气 流可选择空气、氮气或其它惰性气体, 泵出的复合液滴至装有烃类化合物(如已烷)收集池, 收集池的温度保持在 -40〜- 2°C。 When filtering, the pore size of the filter is lm~10mm; when the granulation is carried out, the flow rate of the pump head is 0.05~200mL/min, and the flow of the pump head can be selected from air, nitrogen or other inert gas, and the pumped composite droplets are filled with hydrocarbons. For a compound (such as hexane) collection tank, the temperature of the collection tank is maintained at -40 to -2 °C.
[0040] 路线 6、 复合溶液——脱泡——过滤——造粒——冷冻干燥 [0040] Route 6, composite solution - defoaming - filtration - granulation - freeze drying
过滤时滤网的孔径为 l m〜10mm; 造粒时泵头的流速为 0.05〜200mL/min, 泵头环流的气 流可选择空气、 氮气或其它惰性气体, 泵出的复合液滴至装有有机溶剂和水的混合物 (如醇 和水) 的收集池, 收集池的温度保持在 -40〜- 2°C ; 冷冻干燥时的温度为 -65〜45 °C, 压力为 0.1〜200Pa。 [0041] 路线 7、 复合溶液凝胶 When filtering, the pore size of the filter is lm~10mm; when the granulation is carried out, the flow rate of the pump head is 0.05~200mL/min, and the flow of the pump head can be selected from air, nitrogen or other inert gas, and the pumped composite droplets are filled with organic A collection tank of a mixture of solvent and water (such as alcohol and water), the temperature of the collection tank is maintained at -40 to -2 ° C; the temperature during freeze-drying is -65 to 45 ° C, and the pressure is 0.1 to 200 Pa. [0041] Route 7, composite solution gel
将步骤二中得到的复合物溶液置于 1〜8°C的环境下静置,或按一定比例稀释以后于 1〜8°C的 环境下静置, 即得到复合物凝胶。 The composite solution obtained in the second step is allowed to stand in an environment of 1 to 8 ° C, or diluted in a certain ratio, and then allowed to stand in an environment of 1 to 8 ° C to obtain a composite gel.
[0042] 路线 8、 复合溶液稀释 [0042] Route 8, dilution of the composite solution
将步骤二中得到的复合物溶液按一定比例稀释, 即得到复合物可喷涂溶液。 The composite solution obtained in the second step is diluted in a certain ratio to obtain a composite sprayable solution.
[0043] 步骤四、 交联步骤: [0043] Step four, cross-linking steps:
本发明的创面修复材料的交联方法可选用但不限于选用: 真空高温交联、 紫外照射、 Y辐照、 高能电子束辐照等物理交联方法, 或以各种化学交联剂 (醛类交联剂: 乙二醛、 戊二醛、 甲 醛等, 亚胺类交联剂: 碳化二亚胺等, 二异氰酸酯类交联剂: 二异氰酸已酯、 氨基甲酸酯衍 生物等) 和天然交联剂 [如京尼平 (Genipin)等]参与的交联方法。 The crosslinking method of the wound repairing material of the invention may be selected but not limited to: physical crosslinking method such as vacuum high temperature crosslinking, ultraviolet irradiation, Y irradiation, high energy electron beam irradiation, or various chemical crosslinking agents (aldehyde Cross-linking agent: Glyoxal, glutaraldehyde, formaldehyde, etc., imine cross-linking agent: carbodiimide, etc., diisocyanate cross-linking agent: diisocyanate, carbamate derivative, etc. A cross-linking method involving natural cross-linking agents such as Genipin.
[0044] 通过步骤三中路线 1-6得到的干燥复合物的样品, 可选择一种或多种交联方法进行交 联。 交联方法包括: 真空高温交联、 紫外照射、 Y辐照、 高能电子束照射等物理交联方法, 或以各种化学交联剂 (醛类交联剂: 乙二醛、 戊二醛、 甲醛等, 亚胺类交联剂: 碳化二亚胺 等, 二异氰酸酯类交联剂: 二异氰酸已酯、 氨基甲酸酯衍生物等) 和天然交联剂 [如京尼平 (Genipin)等]参与的交联方法。 具体的交联条件如下: [0044] The sample of the dried composite obtained by the route 1-6 in the third step may be crosslinked by one or more crosslinking methods. The crosslinking method includes: physical crosslinking method such as vacuum high temperature crosslinking, ultraviolet irradiation, Y irradiation, high energy electron beam irradiation, or various chemical crosslinking agents (aldehyde crosslinking agent: glyoxal, glutaraldehyde, Formaldehyde, etc., imine cross-linking agent: carbodiimide, etc., diisocyanate cross-linking agent: diisocyanate, carbamate derivative, etc.) and natural cross-linking agent [eg Genipin (Genipin) ) etc.] Participate in the cross-linking method. The specific crosslinking conditions are as follows:
真空高温交联的方法中, 交联的温度为 50〜200°C, 交联时间为 2〜120小时, 交联时的真空 压力为 0.1〜200Pa; 紫外照射交联中, 照射时间为 5 分钟〜 48 小时, 照射强度为 10〜 lOOOmW/cm2; Y辐照的剂量为 l〜40KGy; 高能电子束辐照剂量为 l〜50KGy。 In the method of vacuum high-temperature crosslinking, the crosslinking temperature is 50 to 200 ° C, the crosslinking time is 2 to 120 hours, the vacuum pressure during crosslinking is 0.1 to 200 Pa, and the irradiation time is 5 minutes in the ultraviolet irradiation crosslinking. ~ 48 hours, the irradiation intensity is 10~100mW/cm 2 ; the dose of Y irradiation is l~40KGy; the dose of high energy electron beam irradiation is l~50KGy.
[0045] 交联剂参与的化学交联法中, 使干燥后的复合膜样品在一定浓度的各种交联剂的溶液 中浸泡一定时间。碳化二亚胺溶液的质量分数浓度为 1 μ g/mL〜100mg/mL, 交联时间为 5分 钟〜 72小时; 乙二醛、 戊二醛、 甲醛溶液的质量分数浓度为 0.01〜10%, 交联时间为 1〜168 小时; 二异氰酸酯类交联剂溶液的质量分数浓度为 0.1〜8%, 交联时间为 30分钟〜 84小时; 京尼平 (Genipin) 溶液的质量分数浓度为 0.05〜8%, 交联时间为 2〜168小时。 [0045] In the chemical crosslinking method in which the crosslinking agent is involved, the dried composite film sample is immersed in a solution of various concentrations of various crosslinking agents for a certain period of time. The mass fraction of the carbodiimide solution is 1 μg/mL~100 mg/mL, the crosslinking time is 5 minutes to 72 hours; the mass fraction concentration of the glyoxal, glutaraldehyde, and formaldehyde solution is 0.01 to 10%, The crosslinking time is 1 to 168 hours; the mass fraction concentration of the diisocyanate crosslinking agent solution is 0.1 to 8%, the crosslinking time is 30 minutes to 84 hours; the mass fraction concentration of the Genipin solution is 0.05~ 8%, the crosslinking time is 2 to 168 hours.
[0046] 交联剂参与的交联后的复合物经过洗涤工艺和干燥工艺后得到的创面修复材料的最 终形态可制备成下列的状态之一: 干态海绵、 湿态海绵、 可注射的凝胶、 干态颗粒或湿态颗 粒、 可喷涂溶液。 [0046] The final morphology of the wound repair material obtained by the cross-linking of the cross-linking agent after the cross-linking agent can be prepared into one of the following states: dry sponge, wet sponge, injectable coagulation Glue, dry or wet granules, sprayable solution.
[0047] 步骤五、 灭菌处理: [0047] Step 5, sterilization treatment:
本发明的创面修复材料的灭菌方法可选用下列方法之一: 终端灭菌工艺, 例如: 高能电子束 照射、 Y辐射、 过滤、 气体灭菌 (环氧乙烷、 甲醛蒸汽、 乙醇等) 或其它终端灭菌工艺; 还 可以采用过程无菌工艺。 [0048] 步骤四中得到的各种状态的复合物无菌方式可选择使用过程无菌工艺和终端灭菌两 种途径。 过程无菌工艺即整个制备过程在适宜程度的洁净车间进行, 实行无菌控制。 终端灭 菌法指在通过洁净车间生产出来的复合物再经过终端灭菌法, 例如: 高能电子束照射、 Y辐 射、 过滤、 气体灭菌法 (环氧乙烷、 甲醛蒸汽、 乙醇等) 或其它灭菌方法进行灭菌。 The sterilization method of the wound repairing material of the present invention may be one of the following methods: terminal sterilization process, for example: high energy electron beam irradiation, Y radiation, filtration, gas sterilization (ethylene oxide, formaldehyde vapor, ethanol, etc.) or Other terminal sterilization processes; process aseptic processes can also be employed. [0048] The aseptic mode of the composite in various states obtained in the fourth step can be selected by using both the process aseptic process and the terminal sterilization. The aseptic process of the process, that is, the entire preparation process is carried out in a clean room of a suitable degree, and aseptic control is carried out. Terminal sterilization refers to the terminal sterilization process after the composite produced in the clean workshop, such as: high energy electron beam irradiation, Y radiation, filtration, gas sterilization (ethylene oxide, formaldehyde vapor, ethanol, etc.) or Other sterilization methods are sterilized.
[0049] 其中, 干态海绵、 湿态海绵、 干态颗粒或湿态颗粒、 凝胶态复合物可选择高能电子束 或者 Y辐射中的一种进行灭菌, 灭菌剂量为 5〜35KGy。 干态海绵、 干态颗粒可选择气体灭 菌法 (环氧乙烷、 甲醛蒸汽、 乙醇等) 进行灭菌, 灭菌参数需根据制品的状态及要达到的目 的进行确定。 凝胶态和溶液态的复合物可选择过滤灭菌方法灭菌, 过滤膜孔应小于或者等于 0.22微米。 [0049] wherein, the dry sponge, the wet sponge, the dry particles or the wet particles, and the gel state composite may be sterilized by one of high energy electron beam or Y radiation, and the sterilization dose is 5 to 35 KGy. The dry sponge and the dry granules may be sterilized by a gas sterilization method (ethylene oxide, formaldehyde vapor, ethanol, etc.), and the sterilization parameters are determined according to the state of the product and the purpose to be achieved. The gel-state and solution-state complexes may be sterilized by a filter sterilization method, and the pores of the filter membrane should be less than or equal to 0.22 μm.
[0050] 以下通过几个实施例来详细说明本发明制备方法的具体细节操作。 [0050] The specific details of the preparation process of the present invention are described in detail below by means of several examples.
[0051] 实施例 1 Embodiment 1
以 3%的醋酸水溶液为溶剂配制 1%的 I 型胶原溶液, 以 0.001%的醋酸水溶液为溶剂配制 0.001%的壳聚糖溶液。 然后, 取 4份质量的 I型胶原溶液, 以 500rpm转速搅拌的情况下, 加 入 1份质量的壳聚糖溶液, 加入速度为 2ml/min, 加入完成后继续搅拌形成均匀的复合液。所 得复合液中胶原与壳聚糖的质量比为 4000: 1。 A 1% collagen solution was prepared by using 3% aqueous acetic acid as a solvent, and a 0.001% chitosan solution was prepared using 0.001% aqueous acetic acid as a solvent. Then, 4 parts by mass of the type I collagen solution was taken and stirred at 500 rpm, and 1 part by mass of chitosan solution was added at a rate of 2 ml/min. After the completion of the addition, stirring was continued to form a uniform composite liquid. The mass ratio of collagen to chitosan in the obtained composite solution was 4000:1.
[0052] 将载 VEGF的 PBS溶液加入复合液搅拌混和均匀,使在生成的复合物中, 活性因子与 复合物干重的质量比为 1/100。 所得的复合液在 20Pa真空条件下, 脱泡 20min。 [0052] The VEGF-loaded PBS solution was added to the composite solution and stirred and uniformly mixed so that the mass ratio of the active factor to the dry weight of the composite in the resulting composite was 1/100. The resulting composite solution was defoamed under vacuum of 20 Pa for 20 min.
[0053] 称取脱泡后的复合液在模具中流涎然后在 -150°C的条件下冷冻 5min, 然后在冷冻干燥 机 (温度为先 -65°C后 45°C, 压力为 O.lPa) 中冻干。 [0053] Weigh the defoamed composite liquid in a mold and then freeze at -150 ° C for 5 min, and then in a freeze dryer (temperature is -65 ° C after 45 ° C, pressure is O.lPa Freeze in the middle.
[0054] 配制浓度为 100 g/L的碳化二亚胺溶液, 将上面得到的膜浸入其中, 浸泡 30小时。 之 后经过水洗 5次后得到湿态海绵状材料。将其于 Y射线中辐射进行灭菌,灭菌剂量为 25KGy。 [0054] A carbodiimide solution having a concentration of 100 g/L was prepared, and the film obtained above was immersed therein and immersed for 30 hours. Thereafter, after washing with water for 5 times, a wet spongy material was obtained. It was sterilized by irradiation in Y-rays at a sterilization dose of 25 KGy.
[0055] 实施例 2 Example 2
以 0.05%的醋酸水溶液为溶剂配制 10%的 III型胶原溶液, 以纯水溶液为溶剂配制 0.02%的丝 素蛋白溶液。 然后, 取 6份质量的 III型胶原溶液, 以 lOOOrpm转速搅拌的情况下, 加入 1份 质量的丝素蛋白溶液, 加入速度为 0.5ml/min, 加入完成后继续搅拌形成均匀的复合液。 所得 复合液中胶原与丝素蛋白的质量比为 3000: 1。 A 10% type III collagen solution was prepared by using 0.05% aqueous acetic acid as a solvent, and a 0.02% silk fibroin solution was prepared using a pure aqueous solution as a solvent. Then, 6 parts by mass of the type III collagen solution was taken, and while stirring at 100 rpm, 1 part by mass of the silk fibroin solution was added at a rate of 0.5 ml/min, and after the completion of the addition, stirring was continued to form a uniform composite liquid. The mass ratio of collagen to silk fibroin in the resulting composite solution was 3000:1.
[0056] 将 5份体积的载庆大霉素的 PLGA微球的纯水分散液 (2g/L) 加入复合液搅拌混和均 匀。 所得的复合液在 10Pa真空条件下, 脱泡 10min。 [0056] A volume of 5 parts by volume of a pure aqueous dispersion of gentamicin-loaded PLGA microspheres (2 g/L) was added to the composite solution, and the mixture was stirred and homogenized. The resulting composite solution was defoamed for 10 min under a vacuum of 10 Pa.
[0057] 称取脱泡后的复合液在模具中流涎然后在常温下 (30°C ) 风干, 风干后的膜在 5MPa 的静压力持续压制 168h, 得到压后的膜。 [0058] 所得膜的无菌通过使用 "过程无菌工艺"进行控制。 [0057] The defoamed composite liquid was weighed in a mold and then air-dried at room temperature (30 ° C), and the air-dried film was continuously pressed at a static pressure of 5 MPa for 168 hours to obtain a pressed film. [0058] The sterility of the resulting film is controlled by using a "process aseptic process."
[0059] 实施例 3 Embodiment 3
以 10%的醋酸水溶液为溶剂配制 0.5%的 V型胶原溶液, 以 0.5%的醋酸水溶液为溶剂配制 1% 的硫酸软骨素溶液。 然后, 取 4份质量的胶原溶液, 以 800rpm转速搅拌的情况下, 加入 1 份质量的硫酸软骨素溶液,加入速度为 0.02mL/min,加入完成后继续搅拌形成均匀的复合液。 所得复合液中胶原与硫酸软骨素的质量比为 2: 1。 A 0.5% V-type collagen solution was prepared by using 10% aqueous acetic acid as a solvent, and a 1% chondroitin sulfate solution was prepared by using 0.5% aqueous acetic acid as a solvent. Then, 4 parts by mass of the collagen solution was taken and stirred at 800 rpm, and 1 part by mass of chondroitin sulfate solution was added at a rate of 0.02 mL/min. After the addition was completed, stirring was continued to form a uniform composite liquid. The mass ratio of collagen to chondroitin sulfate in the obtained composite liquid was 2:1.
[0060] 在上述复合液中, 加入 NaCl, 使其质量与复合液的质量比为 1/100, 搅拌均匀后, 在 10Pa真空条件下, 脱泡 5min。 [0060] In the above composite liquid, NaCl was added to make the mass ratio of the mass to the composite liquid 1/100, and after stirring uniformly, it was defoamed under a vacuum of 10 Pa for 5 minutes.
[0061] 称取脱泡后的复合液在模具中流涎然后在 -70°C的冰箱中冷冻 3h, 然后在冷冻干燥机 (温度先 -45 °C后 30°C, 压力为 200Pa) 中冻干, 冻干后的海绵膜以水洗 8次后得到湿态海绵 状材料。 [0061] Weigh the defoamed composite liquid in a mold and then freeze it in a -70 ° C refrigerator for 3 h, and then freeze in a freeze dryer (temperature first -45 ° C, 30 ° C, pressure 200 Pa) The dried, lyophilized sponge membrane was washed with water for 8 times to obtain a wet sponge-like material.
[0062] 将其于 Y射线中辐射进行交联且灭菌, 剂量为 15KGy。 [0062] It was crosslinked and sterilized by irradiation in Y rays at a dose of 15 KGy.
[0063] 实施例 4 Example 4
以 5%的醋酸水溶液为溶剂配制 0.1%的 VD型胶原溶液, 以水为溶剂配制 1%的透明质酸溶液。 然后,取 4份质量的胶原溶液,以 200rpm转速搅拌的情况下,加入 1份质量的透明质酸溶液, 加入速度为 5mL/min, 加入完成后继续搅拌形成均匀的复合液。 所得复合液中胶原与透明质 酸的质量比为 2: 5。 A 0.1% VD-type collagen solution was prepared by using 5% aqueous acetic acid as a solvent, and a 1% hyaluronic acid solution was prepared using water as a solvent. Then, 4 parts by mass of the collagen solution was taken and stirred at 200 rpm, and 1 part by mass of hyaluronic acid solution was added at a rate of 5 mL/min. After the completion of the addition, stirring was continued to form a uniform composite liquid. The mass ratio of collagen to hyaluronic acid in the obtained composite liquid was 2:5.
[0064] 将载 riiBMP-2的 PCL微球的纯水分散液加入复合液搅拌混和均匀, 使在生成的复合 物中, 活性因子与复合物干重的质量比为 1/5* 104。 生成的复合液在 12Pa真空条件下, 脱泡 20min。 [0064] The pure water dispersion of the PCL microspheres containing riiBMP-2 is added to the composite liquid to be uniformly mixed, so that the mass ratio of the active factor to the dry weight of the composite in the resulting composite is 1/5*10 4 . The resulting composite solution was defoamed under vacuum at 12 Pa for 20 min.
[0065] 称取脱泡后的复合液注入全封闭模具中, 然后在 -5 °C的冰箱中冷冻 24h, 然后在冷冻 干燥机 (温度为先 -40°C后 45 °C, 压力为 5Pa) 中冻干得到海绵状膜。 [0065] Weigh the defoamed composite liquid into a fully enclosed mold, and then freeze it in a refrigerator at -5 ° C for 24 h, then in a freeze dryer (temperature is -40 ° C after 45 ° C, pressure is 5 Pa ) lyophilized to obtain a sponge-like film.
[0066] 将膜置于高温真空中交联, 交联的温度为 200°C, 交联时间为 2h, 交联时的真空压力 为 0.1Pa。 The film was crosslinked by a high temperature vacuum, the crosslinking temperature was 200 ° C, the crosslinking time was 2 h, and the vacuum pressure at the time of crosslinking was 0.1 Pa.
[0067] 配制浓度为 0.01%的乙二醛溶液, 将上面得到的膜浸入其中, 浸泡 48h。 之后经过水 洗 5次后得到湿态海绵状材料。 然后在 -150°C的下冷冻 4h, 然后在冷冻干燥机(温度为先 -40 °〇后45 °〇, 压力为 5Pa) 中冻干得到海绵状膜。 [0067] A solution of 0.01% glyoxal was prepared, and the film obtained above was immersed therein and immersed for 48 hours. Thereafter, after washing 5 times, a wet spongy material was obtained. Then, it was frozen at -150 ° C for 4 hours, and then lyophilized in a freeze dryer (temperature of -40 ° 45, 45 ° 〇, pressure: 5 Pa) to obtain a sponge-like film.
[0068] 使用气体灭菌法, 以环氧乙烷进行灭菌, 灭菌参考为: 温度为 60, 湿度为 50%, 浓度 为 600mg/mL。 [0068] Sterilization was carried out using ethylene gas sterilization using a gas sterilization method at a temperature of 60, a humidity of 50%, and a concentration of 600 mg/mL.
[0069] 实施例 5 以 0.5%的盐酸水溶液为溶剂配制 0.2%的 II型胶原溶液, 以 10%的醋酸水溶液为溶剂配制 2% 的甲壳素溶液。 然后, 取 2份质量的胶原溶液, 以 lOOOrpm转速搅拌的情况下, 加入 5份质 量的甲壳素溶液, 加入速度为 2mL/min, 加入完成后继续搅拌形成均匀的复合液。 所得复合 液中胶原与甲壳素的质量比为 2: 50。 Example 5 A 0.2% type II collagen solution was prepared by using 0.5% aqueous hydrochloric acid as a solvent, and a 2% chitin solution was prepared by using 10% aqueous acetic acid as a solvent. Then, 2 parts by mass of the collagen solution was taken, and while stirring at 1000 rpm, 5 parts of a mass of chitin solution was added at a rate of 2 mL/min, and after the completion of the addition, stirring was continued to form a uniform composite liquid. The mass ratio of collagen to chitin in the obtained composite liquid was 2:50.
[0070] 生成的复合液在 20Pa真空条件下, 脱泡 20min。 [0070] The resulting composite liquid was defoamed under vacuum of 20 Pa for 20 min.
[0071] 取脱泡后的复合液过滤 (滤网的孔径为 lmm), 然后造粒, 造粒条件: 泵头的流速为 0.05mL/min, 泵头环流的气流选择空气, 泵出的复合液滴至装有已烷收集池, 收集池的温度 保持在 -40°C。 造粒后即得到湿态的凝胶颗粒复合物。 [0071] The composite liquid after defoaming is filtered (the pore diameter of the sieve is 1 mm), and then granulated, the granulation conditions: the flow rate of the pump head is 0.05 mL/min, the air flow of the pump head circulation selects air, and the pumping compound The droplets were placed in a hexane-containing collection tank, and the temperature of the collection tank was maintained at -40 °C. A wet gel particle composite is obtained after granulation.
[0072] 将其于 Y射线中辐射进行灭菌, 灭菌剂量为 25KGy。 [0072] It was sterilized by irradiation in Y rays at a sterilization dose of 25 KGy.
[0073] 实施例 6 Example 6
以 3%的盐酸水溶液为溶剂配制 0.01%的 I型胶原溶液,以 0.5%的盐酸水溶液为溶剂配制 1.5% 的硫酸软骨素溶液。 然后, 取 2份质量的胶原溶液, 以 450rpm转速搅拌的情况下, 加入 5 份质量的硫酸软骨素溶液, 加入速度为 0.01ml/min, 加入完成后继续搅拌形成均匀的复合液。 所得复合液中胶原与硫酸软骨素的质量比为 1 : 350。 A 0.01% type I collagen solution was prepared by using 3% aqueous hydrochloric acid as a solvent, and a 1.5% chondroitin sulfate solution was prepared by using 0.5% aqueous hydrochloric acid as a solvent. Then, 2 parts by mass of the collagen solution was taken and stirred at 450 rpm, and 5 parts by mass of chondroitin sulfate solution was added at a rate of 0.01 ml/min. After the completion of the addition, stirring was continued to form a uniform composite liquid. The mass ratio of collagen to chondroitin sulfate in the obtained composite solution was 1:350.
[0074] 将载 PAF的透明质酸微球的纯水分散液加入复合液搅拌混和均匀,使在生成的复合物 中,活性因子与复合物干重的质量比为 1/105。生成的复合液在 lOPa真空条件下,脱泡 20min。 [0074] The pure aqueous dispersion of the PAF-loaded hyaluronic acid microspheres was added to the composite liquid to be stirred and mixed uniformly, so that the mass ratio of the active factor to the dry weight of the composite in the resulting composite was 1/10 5 . The resulting composite solution was defoamed under lOPa vacuum for 20 min.
[0075] 取脱泡后的复合液过滤 (滤网的孔径为 1 μ ηι), 然后造粒, 造粒条件: 泵头的流速为 200mL/min, 泵头环流的气流选择氦气, 泵出的复合液滴至装有辛烷的收集池, 收集池的温 度保持在 -2°C。 造粒后即得到湿态的凝胶颗粒物置于 -65 °C的冰箱中冷冻 3h,然后冻干 (冻干 时的温度为先 -30°C后 20°C, 压力为 lOPa) 得到干态颗粒复合物。 [0075] The composite liquid after defoaming is filtered (the pore size of the sieve is 1 μ ηι), and then granulated, the granulation conditions: the flow rate of the pump head is 200 mL/min, the gas flow of the pump head is selected, the helium gas is pumped out. The composite droplets were transferred to a collection tank containing octane, and the temperature of the collection tank was maintained at -2 °C. After granulation, the wet gel particles were frozen in a refrigerator at -65 °C for 3 h, and then lyophilized (the temperature at lyophilization was -30 ° C after 20 ° C, the pressure was lOPa). Particle complex.
[0076] 再以高能电子束灭菌, 灭菌剂量为 50KGy。 [0076] The high energy electron beam sterilization was carried out at a sterilization dose of 50 KGy.
[0077] 实施例 7 Example 7
以 0.5%的醋酸水溶液为溶剂配制 10%的 X IV型胶原溶液, 以 0.2%的醋酸水溶液为溶剂配制 0.12%的海藻酸溶液, 以 2%的醋酸水溶液为溶剂配制 0.2%的硫酸软骨素溶液。 然后, 取 20g 胶原溶液, 以 500rpm转速搅拌的情况下,加入 1份质量的海藻酸溶液,加入速度为 2ml/min。 然后, 以 800rpm 转速搅拌的情况下, 加入 1 份质量的硫酸软骨素溶液, 加入速度为 0.002ml/min。 加入完成后继续搅拌形成均匀的复合液。 所得复合液中质量比为, 胶原: 海藻 酸: 硫酸软骨素 =1000: 3 : 5。 Prepare 10% X IV collagen solution with 0.5% acetic acid aqueous solution as solvent, 0.12% alginic acid solution with 0.2% acetic acid aqueous solution as solvent, and 0.2% chondroitin sulfate solution with 2% acetic acid aqueous solution as solvent. . Then, 20 g of the collagen solution was taken and stirred at 500 rpm, and 1 part by mass of alginic acid solution was added at a rate of 2 ml/min. Then, while stirring at 800 rpm, 1 part by mass of chondroitin sulfate solution was added at a rate of 0.002 ml/min. Stirring was continued after the addition was completed to form a uniform composite liquid. The mass ratio of the obtained composite liquid was: collagen: alginic acid: chondroitin sulfate = 1000: 3: 5.
[0078] 生成的复合液在 20Pa真空条件下, 脱泡 20min。 [0078] The resulting composite liquid was defoamed under vacuum of 20 Pa for 20 min.
[0079] 称取脱泡后的复合液在模具中流涎然后在 -50°C的冰箱中冷冻 3h, 然后在冷冻干燥机 (温度为先 -45 °C后 45 °C, 压力为 10Pa) 中冻干。 冻干后的海绵状膜在 500MPa的静压力持 续压制 10h, 得到压后的膜。 [0079] Weigh the defoamed composite liquid in a mold and then freeze it in a refrigerator at -50 ° C for 3 h, then in a freeze dryer (The temperature is -45 ° C after -45 ° C, pressure is 10 Pa) and lyophilized. The lyophilized sponge-like film was continuously pressed at a static pressure of 500 MPa for 10 hours to obtain a pressed film.
[0080] 然后以紫外照射交联, 照射时间为 48小时, 照射强度为 1000mW/cm2。 [0080] The crosslinking was then carried out by ultraviolet irradiation for 48 hours, and the irradiation intensity was 1000 mW/cm 2 .
[0081] 配制浓度为 100 g/L的碳化二亚胺溶液, 将上面得到的膜浸入其中, 浸泡 30小时。 之 后经过水洗 5次后得到湿态海绵状材料。将其于 Y射线中辐射进行灭菌,灭菌剂量为 25KGy。 A carbodiimide solution having a concentration of 100 g/L was prepared, and the film obtained above was immersed therein and immersed for 30 hours. Thereafter, after washing with water for 5 times, a wet spongy material was obtained. It was sterilized by irradiation in Y-rays at a sterilization dose of 25 KGy.
[0082] 实施例 8 Example 8
以 0.3%的醋酸水溶液为溶剂配制 0.6%的 I型胶原溶液, 以 3%的醋酸水溶液为溶剂配制 1% 的壳聚糖溶液, 以水溶液为溶剂配制 1%的硫酸软骨素溶液, 以水为溶剂配制 1%的透明质酸 溶液。然后, 取 4份质量的胶原溶液, 以 500rpm转速搅拌的情况下, 加入 1份质量壳聚糖溶 液, 加入速度为 2mL/min。然后, 以 800rpm转速搅拌的情况下, 加入 1份质量硫酸软骨素溶 液, 加入速度为 0.1mL/min。 接着, 以 600rpm转速搅拌的情况下, 加入 1份质量透明质酸溶 液, 加入速度为 lml/min。 加入完成后继续搅拌形成均匀的复合液。 所得复合液中质量比为, 胶原: 壳聚糖: 硫酸软骨素: 透明质酸 =12: 5: 5: 5。 Prepare 0.6% type I collagen solution with 0.3% acetic acid aqueous solution as solvent, prepare 1% chitosan solution with 3% acetic acid aqueous solution as solvent, prepare 1% chondroitin sulfate solution with aqueous solution as solvent, take water as The solvent was formulated with a 1% hyaluronic acid solution. Then, 4 parts by mass of the collagen solution was taken, and while stirring at 500 rpm, 1 part of a mass chitosan solution was added at a rate of 2 mL/min. Then, while stirring at 800 rpm, 1 part by mass of chondroitin sulfate solution was added at a rate of 0.1 mL/min. Next, while stirring at 600 rpm, 1 part by mass of a hyaluronic acid solution was added at a rate of 1 ml/min. Stirring was continued after the addition was completed to form a uniform composite liquid. The mass ratio of the obtained composite liquid was, collagen: chitosan: chondroitin sulfate: hyaluronic acid = 12: 5: 5: 5.
[0083] 将 2份质量的载纳米二氧化钛的几丁质微球的纯水分散液(20g/L)加入复合液搅拌混 和均匀。 生成的复合液在 20Pa真空条件下, 脱泡 20min。 [0083] A pure aqueous dispersion (20 g/L) of 2 parts by mass of nano-titanium-loaded chitin microspheres was added to the composite liquid, and the mixture was stirred and uniformly mixed. The resulting composite solution was degassed under vacuum at 20 Pa for 20 min.
[0084] 称取脱泡后的复合液在模具中流涎然后在 -50°C的冰箱中冷冻 3h, 然后在冷冻干燥机 (温度为先 -45 °C后 45 °C, 压力为 10Pa) 中冻干。 冻干后的海绵状膜在 500MPa的静压力持 续压制 10h, 得到压后的膜。 [0084] Weigh the defoamed composite liquid in a mold and then freeze it in a refrigerator at -50 ° C for 3 h, and then in a freeze dryer (temperature is -45 ° C, 45 ° C, pressure 10 Pa) Freeze dried. The lyophilized sponge-like film was continuously pressed at a static pressure of 500 MPa for 10 hours to obtain a pressed film.
[0085] 配制浓度为 0.5%的戊二醛溶液, 将上面得到的膜浸入其中, 浸泡 168小时。 之后经过 水洗 6次后得到湿态海绵状材料, 再于 -50°C的冰箱中冷冻 3h, 然后在冷冻干燥机(温度为先 -45 °C后 45 °C, 压力为 10Pa) 中冻干。 A glutaraldehyde solution having a concentration of 0.5% was prepared, and the film obtained above was immersed therein and immersed for 168 hours. After washing with water for 6 times, a wet spongy material was obtained, which was then frozen in a refrigerator at -50 ° C for 3 h, and then lyophilized in a freeze dryer (temperature: -45 ° C, 45 ° C, pressure: 10 Pa). .
[0086] 将其于高能电子束辐射进行灭菌, 灭菌剂量为 lKGy。 [0086] This is sterilized by high energy electron beam irradiation at a dose of lKGy.
[0087] [0087]
实施例 9 Example 9
以水为溶剂配制 10%的丝素蛋白溶液, 以 1%的醋酸水溶液为溶剂配制 1%的壳聚糖溶液。 然 后,取 2份质量的丝素蛋白溶液,以 400rpm转速搅拌的情况下,加入 5份质量的壳聚糖溶液, 加入速度为 3ml/min,加入完成后继续搅拌形成均匀的复合液。所得复合液中胶原与壳聚糖的 质量比为 4: 1。 A 10% silk fibroin solution was prepared by using water as a solvent, and a 1% chitosan solution was prepared by using 1% acetic acid aqueous solution as a solvent. Then, 2 parts of the silk fibroin solution was taken and stirred at 400 rpm, 5 parts of chitosan solution was added at a rate of 3 ml/min, and stirring was continued to form a uniform composite liquid. The mass ratio of collagen to chitosan in the obtained composite liquid was 4:1.
[0088] 将 4ml载青霉素的海藻酸钠微球的水分散液(40g/L)加入复合液搅拌混和均匀。生成 的复合液在 20Pa真空条件下, 脱泡 20min。 [0089] 称取脱泡后的复合液在模具中流涎然后在 -50°C的冰箱中冷冻 3h, 然后在冷冻干燥机 (温度为先 -45°C后 45°C, 压力为 10Pa) 中冻干。 冻干后的海绵状膜在 500MPa的静压力持 续压制 10h, 得到压后的膜。 [0088] 4 ml of an aqueous dispersion of penicillin-containing alginate microspheres (40 g/L) was added to the composite solution and stirred and mixed uniformly. The resulting composite solution was defoamed under a vacuum of 20 Pa for 20 min. [0089] Weigh the defoamed composite liquid in a mold and then freeze it in a refrigerator at -50 ° C for 3 h, and then in a freeze dryer (temperature is -45 ° C, 45 ° C, pressure 10 Pa) Freeze dried. The lyophilized sponge-like film was continuously pressed at a static pressure of 500 MPa for 10 hours to obtain a pressed film.
[0090] 配制浓度为 100 g/mL的碳化二亚胺溶液, 将上面得到的膜浸入其中, 浸泡 30小时。 之后经过水洗 5次后得到湿态海绵状材料。 [0090] A carbodiimide solution having a concentration of 100 g/mL was prepared, and the film obtained above was immersed therein and immersed for 30 hours. After washing with water for 5 times, a wet spongy material was obtained.
[0091] 将其于 Y射线中辐射进行灭菌, 灭菌剂量为 5KGy。 [0091] It was sterilized by irradiation in Y rays at a sterilization dose of 5 KGy.
[0092] 实施例 10 Example 10
以 0.5%的醋酸水溶液为溶剂配制 0.01%的 I型胶原溶液。 A 0.01% type I collagen solution was prepared by using 0.5% aqueous acetic acid as a solvent.
[0093] 将载香草醛的 PHA微球的纯水分散液 (50mg/ml)加入胶原溶液并搅拌混和均匀。 生 成的复合液在 20Pa真空条件下, 脱泡 20min。 A pure aqueous dispersion of vanillin-loaded PHA microspheres (50 mg/ml) was added to the collagen solution and stirred and mixed uniformly. The resulting composite solution was degassed under vacuum at 20 Pa for 20 min.
[0094] 将制得的复合液在 4°C冰箱中静置 72h, 即得复合物凝胶。 [0094] The prepared composite liquid was allowed to stand in a refrigerator at 4 ° C for 72 hours to obtain a composite gel.
[0095] 将其以过滤灭菌方法灭菌, 过滤膜孔为 0.22微米, 得到最终的凝胶溶液。 [0095] This was sterilized by a filter sterilization method, and the pores of the filtration membrane were 0.22 μm to obtain a final gel solution.
[0096] 尽管已经示出和描述了本发明的实施例, 对于本领域的普通技术人员而言, 可以理解 在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型, 本发明的范围由所附权利要求及其等同范围限定。 [0096] While the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art The scope of the invention is defined by the appended claims and their equivalents.
Claims
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