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WO2013187360A1 - Tissu enduit étirable et son processus de production - Google Patents

Tissu enduit étirable et son processus de production Download PDF

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Publication number
WO2013187360A1
WO2013187360A1 PCT/JP2013/065950 JP2013065950W WO2013187360A1 WO 2013187360 A1 WO2013187360 A1 WO 2013187360A1 JP 2013065950 W JP2013065950 W JP 2013065950W WO 2013187360 A1 WO2013187360 A1 WO 2013187360A1
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WO
WIPO (PCT)
Prior art keywords
fabric
stretch
coating
synthetic resin
less
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2013/065950
Other languages
English (en)
Japanese (ja)
Inventor
雅弘 水間
靖広 堀川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Seiren Co Ltd
Original Assignee
Seiren Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Seiren Co Ltd filed Critical Seiren Co Ltd
Priority to RU2014154146A priority Critical patent/RU2014154146A/ru
Priority to US14/406,510 priority patent/US20150140884A1/en
Priority to CN201380030539.5A priority patent/CN104364437A/zh
Priority to EP13804596.8A priority patent/EP2860308A4/fr
Publication of WO2013187360A1 publication Critical patent/WO2013187360A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/16Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/18Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • D04B21/16Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/244Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons
    • D06M15/256Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons containing fluorine
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/263Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/564Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/643Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0009Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using knitted fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/04Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N3/042Acrylic polymers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/128Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with silicon polymers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • D06N3/142Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes mixture of polyurethanes with other resins in the same layer
    • D06N3/144Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes mixture of polyurethanes with other resins in the same layer with polyurethane and polymerisation products, e.g. acrylics, PVC
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32Polyesters
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/34Polyamides
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/10Repellency against liquids
    • D06M2200/12Hydrophobic properties
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00Chemical constitution of the fibres, threads or yarns
    • D06N2201/02Synthetic macromolecular fibres
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00Chemical constitution of the fibres, threads or yarns
    • D06N2201/02Synthetic macromolecular fibres
    • D06N2201/0263Polyamide fibres
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00Macromolecular materials of the coating layers
    • D06N2203/04Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/041Polyacrylic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00Macromolecular materials of the coating layers
    • D06N2203/06Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/068Polyurethanes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/14Properties of the materials having chemical properties
    • D06N2209/142Hydrophobic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2211/00Specially adapted uses
    • D06N2211/10Clothing
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/10Physical properties porous
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00Details of fabric structure established in the fabric forming process
    • D10B2403/01Surface features
    • D10B2403/011Dissimilar front and back faces
    • D10B2403/0112One smooth surface, e.g. laminated or coated
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • Y10T442/2008Fabric composed of a fiber or strand which is of specific structural definition
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • Y10T442/2041Two or more non-extruded coatings or impregnations
    • Y10T442/2098At least two coatings or impregnations of different chemical composition

Definitions

  • the present invention relates to an elastic coating fabric and a method for producing the same.
  • the “C8 fluorine-based water repellent” is a fluorine-based water repellent made of an emulsion in which a copolymer containing a perfluoroalkyl group having 8 or more carbon atoms is dispersed in a medium.
  • the C8 fluorine-based water repellent contains perfluorooctanoic acid, perfluorooctanesulfonic acid, and the like. These compounds are degraded in the environment and in vivo. Since the decomposition products are accumulated in the environment and in the living body, the environmental load is high. Therefore, a fluorine-based water repellent that does not contain these compounds is desired.
  • the “C6 fluorine-based water repellent” is a fluorine-based water repellent made of a copolymer containing a perfluoroalkyl group having 6 or less carbon atoms.
  • Patent Document 1 discloses a water / oil repellent fabric using a C6 fluorine-based water repellent and a method for producing the same. Further, in order to obtain a fabric having moisture permeability and waterproof properties and windproof properties, a synthetic resin solution containing an organic solvent by, for example, a dry method on a fabric provided with water and oil repellency using a C6 fluorine-based water repellent. It is done to apply.
  • this C6 fluorine-based water repellent is relatively inferior in water and oil repellency compared to conventional C8 fluorine-based water repellent.
  • the fiber fabric is subjected only to the water / oil repellent treatment using the C6 fluorine-based water repellent, the water / oil repellent performance equivalent to that using the C8 fluorine-based water repellent is obtained as the initial performance.
  • the synthetic resin solution is subsequently coated on the fiber cloth, the synthetic resin solution penetrates into the fiber cloth. This phenomenon is presumed to occur because the fabric processed with the C6 fluorine-based water repellent is inferior in the dynamic oil repellency due to the coating process as compared with the fabric processed with the C8 fluorine-based water repellent.
  • the present invention has been made in view of such problems, and provides an elastic coating fabric that does not affect the environment and has excellent moisture permeability and wind resistance, and a method for producing the same. For the purpose.
  • the stretch-coated fabric according to the first aspect of the present invention comprises: The stretchable fiber fabric is subjected to water repellent treatment using a fluorine-based water repellent made of a copolymer containing a perfluoroalkyl group having 6 or less carbon atoms, and a synthetic resin solution is applied to at least one surface of the stretchable fiber fabric.
  • a stretch coating fabric in which a coating resin film made of a synthetic resin is formed The stretchable fiber fabric subjected to water repellent treatment using the fluorine-based water repellent has a toluene repellency of 100 seconds or more, and the synthetic resin solution has a thixotropy index at 23 ° C. of 1.4 to 2.0.
  • the synthetic resin has a 100% modulus of 5 kgf / cm 2 or more.
  • the synthetic resin is at least one selected from an acrylic resin, a urethane resin, and a silicone resin.
  • the initial water repellency (JIS L1092) is grade 4 or higher and the water repellency after 20 washings is grade 3 or higher.
  • the water pressure resistance (JIS L1092 A method) is in the range of 100 to 3000 mmH 2 O, and the moisture permeability is 3000 g / m 2 ⁇ 24 hr (JIS L1092 A-1 method) or more.
  • the air permeability is preferably 6 cc / cm 2 ⁇ sec (JIS L1018 Frazier type method) or less.
  • the stretchable fiber fabric is a knitted fabric knitted by a high gauge knitting machine of 28 gauge or more.
  • the stretchable fiber fabric is a fabric mainly composed of a polyamide fiber and / or a polyester fiber having a total fineness of 84 dtex or less, and has a fabric basis weight of 200 g / m 2 or less, and an elongation rate in the warp direction at a load of 0.5 kgf (JIS L1096 A method) is 45% or less, and the elongation in the warp direction at a load of 2.0 kgf is preferably 75% or less.
  • a method for producing a stretch-coated fabric according to the second aspect of the present invention includes: Preparing a stretchable fiber fabric subjected to water repellent treatment using a fluorine-based water repellent comprising a copolymer containing a perfluoroalkyl group having 6 or less carbon atoms; Applying a synthetic resin solution obtained by dissolving a synthetic resin in a solvent to at least one surface of the stretchable fiber fabric; A method for producing an elastic coating fabric comprising: Using the fluorine-based water repellent, the stretch fabric has a toluene repellency of 100 seconds or more, and the synthetic resin solution has a thixotropy index at 23 ° C. in the range of 1.4 to 2.0, The synthetic resin has a 100% modulus of 5 kgf / cm 2 or more.
  • the synthetic resin is at least one selected from an acrylic resin, a urethane resin, and a silicone resin.
  • the stretchable fiber fabric is a knitted fabric knitted by a high gauge knitting machine of 28 gauge or more.
  • the stretchable fiber fabric is a fabric mainly composed of a polyamide fiber and / or a polyester fiber having a total fineness of 84 dtex or less, and has a fabric basis weight of 200 g / m 2 or less, and an elongation rate in the warp direction at a load of 0.5 kgf (JIS L1096 A method) is 45% or less, and the elongation in the warp direction at a load of 2.0 kgf is preferably 75% or less.
  • the stretch coating fabric according to the present invention is subjected to water repellent processing using a fluorine-based water repellent (C6 fluorine-based water repellent) made of a copolymer containing a perfluoroalkyl group having 6 or less carbon atoms. ing.
  • the stretchable fiber fabric subjected to water repellent treatment with a C6 fluorine-based water repellent has a toluene repellency of 100 seconds or more, and the synthetic resin solution applied to at least one surface of the stretchable fiber fabric has a thixotropy index at 23 ° C. of 1
  • the range is from 4 to 2.0, and the 100% modulus of the synthetic resin is 5 kgf / cm 2 or more. Therefore, there is no back leakage of the synthetic resin, and a coating resin film excellent in film forming property is formed. Thereby, it becomes the stretch coating fabric which has the outstanding moisture-permeable waterproof property and windproof property.
  • the elastic coating fabric according to the embodiment of the present invention will be described in detail below.
  • the stretch-coated fabric according to this embodiment is obtained by applying a water-repellent treatment to a stretchable fiber fabric using a C6 fluorine-based water repellent and then applying a synthetic resin to at least one surface of the stretchable fiber fabric. .
  • stretchable fiber fabric examples include woven fabrics, knitted fabrics, and nonwoven fabrics. Among these, a knitted fabric is preferable in terms of stretchability.
  • the fiber material include natural fibers such as cotton, hemp, wool, and silk, regenerated fibers such as rayon and cupra, semi-synthetic fibers such as acetate and triacetate, polyamide (nylon 6, nylon 66, etc.), polyester ( Polyethylene terephthalate, polytrimethylene terephthalate, etc.), synthetic fibers such as polyurethane, polyacryl and the like. Two or more of these may be combined.
  • a synthetic fiber is preferable in terms of fiber properties, and a fabric made of polyamide fiber or polyester fiber is particularly preferable. If these are combined with, for example, polyurethane fibers, which are stretchable, and are used, for example, as a woven fabric, it is preferable because the stretchability can be controlled. Furthermore, among the polyester fibers, cationic dyeable polyester fibers are preferable in order to prevent migration sublimation of disperse dyes.
  • the total fineness of the yarn constituting the stretchable fiber fabric is preferably 84 dtex (decitex) or less.
  • the texture becomes hard.
  • the stretchable fiber fabric is a knitted fabric, the unevenness of the fiber fabric surface becomes large. For this reason, film forming property is impaired. As a result, physical properties such as water pressure resistance and air permeability required when the coating process is performed may not be obtained.
  • the basis weight of the stretchable fiber fabric is preferably 200 g / m 2 or less. If the fabric weight of the stretchable fiber fabric exceeds 200 g / m 2 , it becomes heavy when used as a garment. Moreover, there exists a tendency for the texture as clothing to become hard.
  • the stretch rate of the elastic fiber fabric is preferably 45% or less when the load is 0.5 kgf in the warp direction (JIS L1096 A method). Furthermore, when the load is 2.0 kgf, the elongation rate in the warp direction of the fiber fabric is preferably 75% or less.
  • the stretch rate in the warp direction at a load of 0.5 kgf exceeds 45% or the stretch rate in the warp direction at a load of 2.0 kgf exceeds 75%, the fabric will stretch too much in the warp direction. As a result, the width in the weft direction is increased, and physical properties such as water pressure resistance and air permeability required when coating is performed may not be obtained.
  • the stretchable fiber fabric used in the present embodiment is preferably a knitted fabric knitted with a 28 gauge or higher high gauge knitting machine. If the gauge of the knitting machine is less than 28 gauge, the knitting density of the stretchable fiber fabric is lowered, and the film-forming property at the time of coating processing is lowered. As a result, necessary physical properties such as moisture permeability, water pressure resistance and air permeability may not be obtained.
  • the stretchable fiber fabric may be dyed as necessary.
  • the stretchable fiber fabric may be subjected to antistatic processing, flame retardant processing, calendar processing, and the like.
  • water repellent processing is performed before the application of the synthetic resin.
  • This water repellent finish not only improves waterproofness, but also suppresses the deep penetration of the synthetic resin solution into the fiber fabric. Thereby, while being able to prevent the texture of a stretchable fiber fabric from becoming hard, physical properties, such as a water pressure resistance and an air permeability, can be improved.
  • the water repellent used in the present embodiment is a co-polymer containing a perfluoroalkyl group having 6 or less carbon atoms because it can impart high water repellency and has little influence on the environment and the living body.
  • C6 fluorine-based water repellent made of a polymer.
  • the C6 fluorine-based water repellent is preferably contained in an amount of 80 to 100% with respect to the total water repellent used, and other water repellents include paraffinic water repellents, silicone water repellents, and the like. May be contained in a range of less than 20%.
  • the water-repellent agent used in the present embodiment has a performance of 100 seconds or more in the toluene repellency of a fabric subjected to water-repellent processing in combination with the stretchable fiber fabric used in the measurement method described later. It is preferable. If the toluene repellency is less than 100 seconds, the resin easily penetrates into the stretchable fiber fabric. As a result, the resin may leak from the coating surface to the opposite surface, and required physical properties such as water pressure resistance and air permeability may not be obtained.
  • the C6 fluorine-based water repellent used in the present invention may be used alone or in combination of two or more as long as it satisfies the required performance according to the application such as water repellency and oil repellency. You can also.
  • the thixotropy index at 23 ° C. of the synthetic resin solution used in the present embodiment needs to be in the range of 1.4 to 2.0. More preferably, the thixotropy index is in the range of 1.45 to 1.7.
  • the thixotropy index is a value obtained by dividing the viscosity at low rotation measured by a rotational viscometer at a constant temperature by the viscosity at high rotation. If the thixotropy index is less than 1.4, the synthetic resin tends to flow after the synthetic resin is coated on the fiber fabric to a desired thickness and is cured, and the coating film cannot be maintained. If the thixotropy index exceeds 2.0, the viscosity change with respect to the shear stress is large when coating, and it becomes difficult to control the coating shape in the coating process.
  • the viscosity at 23 ° C. of the synthetic resin solution during coating processing is preferably in the range of 8000 to 25000 mPa ⁇ s, and more preferably in the range of 10,000 to 20000 mPa ⁇ s. If the viscosity at 23 ° C. is less than 8000 mPa ⁇ s, the synthetic resin may penetrate deeply into the fiber fabric and the texture may become hard. In addition, the synthetic resin solution may leak to the other surface of the fiber fabric. On the other hand, when the viscosity at 23 ° C. exceeds 25000 mPa ⁇ s, streak-like defects and bubbles are likely to occur during coating. As a result, it becomes difficult to form a resin film, and sufficient water pressure resistance and wind resistance may not be obtained.
  • the 100% modulus of the synthetic resin used in the present invention is preferably 5 kgf / cm 2 or more.
  • the 100% modulus of the synthetic resin used is less than 5 kgf / cm 2, it is difficult to form a continuous film in the film formation during coating. At the same time, the film strength is weakened, and the physical properties such as required water pressure resistance and air permeability may not be obtained.
  • the upper limit of the 100% modulus is preferably less than 60 kgf / cm 2 as a level that does not impair the texture in consideration of apparel use.
  • the synthetic resin used in the present invention can be selected from at least one of acrylic resin, urethane resin, and silicone resin.
  • an acrylic resin and a urethane resin can be preferably used because a resin having a required film strength can be synthesized.
  • the required moisture permeability and air permeability may not be obtained only with these synthetic resins.
  • a pigment for coloring can be added to these synthetic resins within a range not affecting the physical properties.
  • inorganic / organic fine particles can be added for the purpose of improving moisture permeability and improving surface touch.
  • strength can be added.
  • a synthetic resin is used in an amount of 70% by weight or more, and the inorganic resin having an average particle size of 0.2 to 20 ⁇ m in a proportion of 30% by weight or less in the synthetic resin. Mix fine particles and appropriate amount of water. Thereby, the required moisture permeability and air permeability can be obtained. If the content of the synthetic resin in the coating resin is less than 70% by weight and the content of the inorganic fine particles having an average particle size of 0.2 ⁇ m to 20 ⁇ m is more than 30% by weight, the film strength of the synthetic resin itself is lowered, which is preferable. Absent.
  • the average particle size of the inorganic fine particles to be added is in the range of 0.2 ⁇ m to 20 ⁇ m, the required water pressure resistance, moisture permeability and air permeability can be controlled, and the strength of the synthetic resin film can be significantly reduced. Absent. When the average particle diameter of the inorganic fine particles to be added exceeds 20 ⁇ m, the film strength is lowered, which is not preferable. On the other hand, if the average particle size of the inorganic fine particles to be added is less than 0.2 ⁇ m, the required water pressure resistance, moisture permeability and air permeability cannot be controlled.
  • Pretreatment for coating (water repellent)
  • the stretchable fiber fabric used in the present embodiment is subjected to scouring and dyeing processing by a conventional method in advance, and then subjected to normal water repellent processing using a C6 fluorine-based water repellent as pretreatment before coating processing.
  • a processing means a padding method, a coating method, a gravure coating method, a spray method or the like can be applied.
  • water repellent processing should be performed with a prescription using a melamine-based or isocyanate-based crosslinking agent and a crosslinking catalyst. Is preferred.
  • an antistatic agent or a sewing agent may be used in combination. And you may perform a calendar process before and after performing a water-repellent
  • Coating processing method As a method of coating the synthetic resin on at least one surface of the stretchable fiber fabric in the present embodiment, normal knife coating is preferably employed.
  • the synthetic resin can be coated on at least one surface of the stretchable fiber fabric by a known coating method such as a floating knife coater or a knife over roll coater. Drying after the coating process is preferably performed at 100 to 120 ° C. with a normal hot air dryer, and the heat treatment time is preferably 1 to 5 minutes.
  • the coating amount of the coating resin in this embodiment is preferably 12 to 25 g / m 2 in terms of resin solid content.
  • the coating amount of the coating resin is less than 12 g / m 2 , there is a high possibility that the required physical properties such as water pressure resistance and air permeability cannot be obtained.
  • the coating resin coating amount exceeds 25 g / m 2 , the texture tends to be hard.
  • the initial water repellency (JIS L1092) of the elastic coating fabric of the present embodiment is preferably grade 4 or higher and water repellency after 20 washings is grade 3 or higher.
  • the water pressure resistance (JIS L1092 A method) of the stretch coated fabric is preferably in the range of 100 to 3000 mmH 2 O. Particularly for outdoor and sports applications, the water pressure resistance of the stretch-coated fabric is preferably 300 mmH 2 O or more.
  • the moisture permeation performance (JIS L1092 A-1 method) of the stretch coated fabric of the present embodiment is preferably 3000 g / m 2 ⁇ 24 hr or more. If the moisture permeability of the stretchable coating fabric is less than 3000 g / m 2 ⁇ 24 hr, the feeling of stuffiness may be felt when worn as clothes, and comfort may be impaired.
  • the air permeability of the stretch coating fabric of this embodiment is 6 cc / cm 2 ⁇ sec (JIS L1018 Frazier type method) or less.
  • the air permeability is 20 cc / cm 2 ⁇ sec or less, it can be used as a general windproof material.
  • the stretch coating fabric tends to increase the air permeability at a stretch when it is warped or stretched. For this reason, in the stretch coating fabric, a smaller air permeability is required. Recently, a small air permeability is required depending on the application.
  • the air permeability of the stretch coating fabric is preferably 1 to 3 cc / cm 2 ⁇ sec or less.
  • the breathability of the stretch coating fabric exceeds 6 cc / cm 2 ⁇ sec, sufficient windproof properties cannot be obtained when worn as sports clothes.
  • the stretch coated fabric coated on only one side is used as clothing according to the present embodiment
  • a non-coated surface is used as a surface
  • a coated surface is used as a surface.
  • the former is used to obtain water repellency, but the latter can also be used.
  • the water repellency of the coating resin film is poor, which is not preferable.
  • stretch coated fabrics according to Examples 1 to 5 of the present invention were manufactured and performance evaluation was performed.
  • the stretch coated fabrics of Comparative Examples 1 to 4 were produced and evaluated for performance. Measurement of various physical property values in Examples and Comparative Examples and evaluation of the performance of stretch coating fabrics were performed by the following methods.
  • Viscosity of synthetic resin solution The viscosity of the synthetic resin solution was measured using a B-type viscometer (BM type) manufactured by Toki Sangyo Co., Ltd. 4 (no guard) was used, and the viscosity at 23 ° C. and 12 rpm was measured.
  • BM type B-type viscometer manufactured by Toki Sangyo Co., Ltd. 4 (no guard) was used, and the viscosity at 23 ° C. and 12 rpm was measured.
  • the modulus is a stress when a specific elongation is given to the test piece, and is measured as follows. Add the cross-linking agent used in the coating resin formulation to the synthetic resin to be measured, and then add the diluent solvent used in the coating resin formulation so that the viscosity of the synthetic resin solution is 3000 to 5000 mPa ⁇ s at room temperature. Dilute to The synthetic resin solution was poured into a mold so that the resin film had a thickness of about 0.2 mm, dried at room temperature, dried, and then heat treated at 150 ° C. for 3 minutes to cure the film.
  • a synthetic resin sheet was prepared, and the synthetic resin sheet was punched out into a dumbbell shape with a JIS tensile No. 2 dumbbell-shaped mold to obtain a measurement sample. Then, the sheet thickness of the synthetic resin is measured, a 1 cm marked line is drawn on the portion where the dumbbell width is 1 cm, and the distance between the marked lines in the vertical direction is 2 cm at a tensile speed of 200 mm / min in an environment at a measurement temperature of 23 ° C Until 100% modulus was measured.
  • Toluene repellency evaluation method Toluene, which is an organic solvent, was dropped onto a stretchable fiber fabric subjected to water repellency treatment with a dropper so as to have a diameter of 5 mm, and the time for complete penetration was measured.
  • Elongation rate in the warp direction of fiber fabric (JIS L1096 A method) The sample was 5 cm wide, the gripping interval was 20 cm, the tensile speed was 200 mm / min, and the load was 0.5 kgf and 2.0 kgf.
  • Water repellency Measured according to JIS L1092 spray method (7) Water pressure resistance Measured according to JIS L1092 A method low water pressure method.
  • Moisture permeability Measured according to JIS L1092 A-1 method (calcium chloride method).
  • Example 1 Using a polyester yarn of 33 dtex / 36 filament, a knitted fabric having a smooth structure was knitted using a 40 gauge weft knitting machine. Thereafter, scouring and dyeing were performed by a conventional method. The basis weight of the knitted fabric after dyeing was 74 g / m 2 . The warp direction elongation of the knitted fabric was 8.6% at a load of 0.5 kgf and 24.9% at a load of 2.0 kgf.
  • the knitted fabric prepared above was immersed in an aqueous solution using two types of C6 fluorine-based water repellents shown in Formula 1, squeezed with a mangle (squeezing ratio: 55% by weight), and dried at 120 ° C. for 60 seconds. After that, heat treatment was performed at 160 ° C. for 60 seconds to perform water repellent processing. It was 153 seconds when the water-repellent fabric was evaluated for toluene repellency after the water-repellent treatment.
  • the synthetic resin solution shown in Formula 2 was applied by a floating knife coating method using a knife coater.
  • the coating amount was applied to the knitted fabric so that the resin solid content was 16 g / m 2, and then heat treated at 120 ° C. for 1 minute. Thereafter, heat setting was performed at 150 ° C. to obtain the stretch-coated fabric of Example 1.
  • the fabric weight of this stretch coating fabric was 90 g / m 2 .
  • the physical properties and the like of the obtained stretch coating fabric were confirmed.
  • the air permeability was 1 cc / cm 2 ⁇ sec
  • the water pressure resistance was 300 mmH 2 O
  • the water vapor transmission rate was 6568 g / m 2 ⁇ 24 hours
  • the water repellency was initial.
  • the texture of the stretch coating fabric was soft. Further, when the quality of the coating surface was observed, the coating resin did not penetrate the fabric so much that the coating surface of the fabric was covered with a resin film.
  • Example 2 Using a 22 dtex / 24 filament polyester yarn, a knitted fabric having a smooth structure was knitted using a 40 gauge weft knitting machine. Thereafter, scouring and dyeing were performed by a conventional method. The basis weight of the knitted fabric after dyeing was 55 g / m 2 . The warp direction elongation of the knitted fabric was 9.6% at a load of 0.5 kgf and 23.0% at a load of 2.0 kgf.
  • the knitted fabric prepared above was immersed in an aqueous solution using two types of C6 fluorine-based water repellents of the above-mentioned formulation 1, squeezed with a mangle (squeezing ratio: 53 wt%), and dried at 120 ° C. for 60 seconds. Thereafter, heat treatment was performed at 160 ° C. for 60 seconds to perform water repellent processing. It was 144 seconds when the water-repellent fabric was evaluated for toluene repellency after the water-repellent treatment.
  • the synthetic resin solution shown in the above prescription 2 was applied by a floating knife coating method using a knife coater.
  • the coating amount was applied to the knitted fabric so that the resin solid content was 16 g / m 2, and then heat treated at 120 ° C. for 1 minute. Thereafter, heat setting was performed at 150 ° C. to obtain a stretch coated fabric of Example 2.
  • the fabric weight of this stretch coating fabric was 71 g / m 2 .
  • the physical properties and the like of the obtained stretch coating fabric were confirmed.
  • the air permeability was 1 cc / cm 2 ⁇ sec
  • the water pressure resistance was 220 mmH 2 O
  • the water vapor transmission rate was 8384 g / m 2 ⁇ 24 hours
  • the water repellency was the initial value.
  • the texture of the stretch coating fabric was soft. Further, when the quality of the coating surface was observed, the coating resin did not penetrate the fabric so much that the coating surface of the fabric was covered with a resin film.
  • Example 3 A 32 gauge tricot knitted fabric was knitted using 6 nylon yarn of 56 dtex / 48 filament. Thereafter, scouring and dyeing were performed by a conventional method. The basis weight of the knitted fabric after the dyeing process was 178 g / m 2 . The warp direction elongation rate of the knitted fabric was 8.2% at a load of 0.5 kgf and 19.3% at a load of 2.0 kgf.
  • the knitted fabric prepared above is immersed in an aqueous solution using two types of C6 fluorine-based water repellents having different performances of the above-mentioned formulation 1, and squeezed with a mangle (squeezing ratio: 56% by weight) at 120 ° C. After drying for 60 seconds, heat treatment was performed at 160 ° C. for 60 seconds to perform water-repellent processing. It was 174 seconds when the water-repellent fabric was evaluated for toluene repellency after the water-repellent treatment.
  • the synthetic resin solution shown in the above prescription 2 was applied by a floating knife coating method using a knife coater.
  • the coating amount was applied to the knitted fabric so that the resin solid content was 16 g / m 2, and then heat treated at 120 ° C. for 1 minute. Thereafter, heat setting was performed at 150 ° C. to obtain a stretch coated fabric of Example 3.
  • the fabric weight of this stretch coating fabric was 194 g / m 2 .
  • the air permeability was 3 cc / cm 2 ⁇ sec
  • the water pressure resistance was 180 mmH 2 O
  • the water vapor transmission rate was 7240 g / m 2 ⁇ 24 hours
  • the water repellency was initial.
  • the texture of the stretch coating fabric was soft.
  • the coating resin did not penetrate the fabric so much that the coating surface of the fabric was covered with a resin film.
  • Example 4 A knitted fabric having a smooth structure was knitted using a polyester yarn of 84 dtex / 72 filaments using a 28 gauge weft knitting machine. Thereafter, scouring and dyeing were performed by a conventional method. The basis weight of the knitted fabric after dyeing was 188 g / m 2 . The warp direction elongation of the knitted fabric was 5.3% at a load of 0.5 kgf and 10.5% at a load of 2.0 kgf.
  • the knitted fabric produced above was immersed in an aqueous solution using two types of C6 fluorine-based water repellents having different performances of the above-mentioned prescription 1, squeezed with a mangle (squeezing ratio: 54 wt%), and 60 ° C. at 60 ° C. After drying for 2 seconds, heat treatment was performed at 160 ° C. for 60 seconds to perform water-repellent processing. It was 163 seconds when the toluene repellency of the water repellent fabric was evaluated after the water repellent treatment.
  • the synthetic resin solution shown in the above prescription 2 was applied by a floating knife coating method using a knife coater.
  • the coating amount was applied to the knitted fabric so that the resin solid content was 16 g / m 2, and then heat treated at 120 ° C. for 1 minute. Thereafter, heat setting was performed at 150 ° C. to obtain the stretch-coated fabric of Example 4.
  • the fabric weight of this stretch coating fabric was 204 g / m 2 .
  • the physical properties and the like of the obtained stretch coating fabric were confirmed.
  • the air permeability was 1 cc / cm 2 ⁇ sec
  • the water pressure resistance was 220 mmH 2 O
  • the water vapor transmission rate was 8453 g / m 2 ⁇ 24 hours
  • the water repellency was initial.
  • the texture of the stretch coating fabric was soft. Further, when the quality of the coating surface was observed, the coating resin did not penetrate the fabric so much that the coating surface of the fabric was covered with a resin film.
  • Example 5 Using the knitted water-repellent fabric used in Example 1, the synthetic resin solution shown in Formula 3 was applied by a floating knife coating method using a knife coater. The coating amount was applied to the knitted fabric so that the resin solid content was 19 g / m 2, and then heat treated at 120 ° C. for 1 minute. Thereafter, heat setting was performed at 150 ° C. to obtain a stretch coated fabric of Example 5. The fabric weight of this stretch coating fabric was 93 g / m 2 .
  • the air permeability was 0.5 cc / cm 2 ⁇ sec
  • the water pressure resistance was 360 mmH 2 O
  • the water vapor transmission rate was 6165 g / m 2 ⁇ 24 hours
  • the water repellency performance was First grade, grade 3 after 20 washings.
  • the texture of the stretch coating fabric was soft.
  • the coating resin did not permeate the fabric so much that the coating surface of the fabric was covered with a resin film.
  • Example 1 Using the knitted water-repellent fabric used in Example 1, the synthetic resin solution shown in Formula 4 was applied by a floating knife coating method using a knife coater. The coating amount was applied to the knitted fabric so that the resin solid content was 18 g / m 2, and then heat treated at 120 ° C. for 1 minute. Thereafter, heat setting was performed at 150 ° C. to obtain a stretch coated fabric of Comparative Example 1. The fabric weight of this stretch coating fabric was 92 g / m 2 .
  • the air permeability was 12 cc / cm 2 ⁇ sec
  • the water pressure resistance was 90 mmH 2 O
  • the water vapor transmission rate was 8965 g / m 2 ⁇ 24 hours
  • Grade 4 and grade 3 after 20 washes Furthermore, the texture of the stretch coating fabric was slightly hard. Furthermore, when the quality of the coating surface was observed, the coating resin slightly permeated the fabric, but the coating surface of the fabric was almost covered with the resin film.
  • Comparative Example 2 The water repellent prescription used in Comparative Example 1 was subjected to water repellent finishing using a C8 fluorine-based water repellent of the following prescription 5. Thereafter, the synthetic resin solution shown in Formula 4 was applied by a floating knife coating method using a knife coater. The coating amount was applied to the knitted fabric so that the resin solid content was 16 g / m 2, and then heat treated at 120 ° C. for 1 minute. Thereafter, heat setting was performed at 150 ° C. to obtain a stretch coated fabric of Comparative Example 2. When the water repellency of the water repellent fabric was evaluated before coating, toluene did not penetrate even after 600 seconds or more. The basis weight of the stretchable coating fabric was 90 g / m 2.
  • the air permeability was 0.5 cc / cm 2 ⁇ sec
  • the water pressure was 300 mmH 2 O
  • the moisture permeability was 6350 g / m 2 ⁇ 24 hours
  • the water repellency was The initial grade was 4-5 and the grade was 20 after washing.
  • the texture of the stretch coating fabric was soft.
  • the coating resin did not penetrate the fabric so much that the coating surface of the fabric was covered with a resin film.
  • the material processed with the C8 fluorine-based water repellent was excellent in physical properties.
  • Example 3 Using the knitted water-repellent fabric used in Example 1, the synthetic resin solution shown in Formula 6 was applied by a floating knife coating method using a knife coater. The coating amount was applied to the knitted fabric so that the resin solid content was 16 g / m 2, and then heat treated at 120 ° C. for 1 minute. Thereafter, heat setting was performed at 150 ° C. to obtain a stretch coated fabric of Comparative Example 3. The fabric weight of this stretch coating fabric was 90 g / m 2 .
  • the air permeability was 8 cc / cm 2 ⁇ sec
  • the water pressure resistance was 140 mmH 2 O
  • the water vapor transmission rate was 7920 g / m 2 ⁇ 24 hours
  • Grade 4 and grade 3 after 20 washes Furthermore, the texture of the stretch coating fabric was slightly hard. Furthermore, when the quality of the coating surface was observed, the coating resin slightly permeated the fabric, but the coating surface of the fabric was almost covered with the resin film.
  • Example 4 The knitted fabric used in Example 2 is immersed in an aqueous solution using one type of C6 fluorine-based water repellent shown in Formulation 7, drawn with a mangle (squeezing ratio: 53 wt%), and dried at 120 ° C. for 60 seconds. After that, heat treatment was performed at 160 ° C. for 60 seconds to perform water repellent processing. It was 36 seconds when the toluene repellency of the water repellent fabric was evaluated after the water repellent treatment.
  • the synthetic resin solution shown in the above prescription 2 was applied by a floating knife coating method using a knife coater.
  • the coating amount was applied to the knitted fabric so that the resin solid content was 17 g / m 2, and then heat treated at 120 ° C. for 1 minute. Thereafter, heat setting was performed at 150 ° C. to obtain a stretch coated fabric of Comparative Example 4.
  • the fabric weight of this stretch coating fabric was 72 g / m 2 .
  • the air permeability was 10 cc / cm 2 ⁇ sec
  • the water pressure resistance was 80 mmH 2 O
  • the water vapor transmission rate was 7453 g / m 2 ⁇ 24 hours
  • the water repellency was initial.
  • the texture of the stretch coating fabric was hard. When the quality of the coating surface was observed, the coating resin slightly permeated the fabric, but the coating surface of the fabric was almost covered with the resin film.
  • all of the stretch coating fabrics according to Examples 1 to 5 have a toluene water repellency of a fluorine-based water repellent of 100 seconds or more, and a thixotropic index of a synthetic resin (coating resin) at 23 ° C.
  • the condition that the 100% modulus is 5 kgf / cm 2 or more is satisfied.
  • the air permeability is as small as 3 cc / cm 2 ⁇ sec or less, and it has a sufficient windproof property.
  • the water pressure resistance is as high as 180 mmH 2 O or more
  • the moisture permeability is as high as 6165 g / m 2 ⁇ 24 hours or more, and it has sufficient moisture permeability and waterproofness.
  • the initial grade 4 and grade 3 after 20 washings have sufficient performance. Furthermore, the texture was soft and the quality of the coated surface was good with the coated surface of the fabric covered with a resin film.
  • the stretch coated fabric of Comparative Example 1 has a thixotropy index at 23 ° C. of the synthetic resin (coating resin) of 1.32.
  • the 100% modulus is 4 kgf / cm 2 and the condition of 5 kgf / cm 2 or more is not satisfied.
  • the air permeability is as large as 12 cc / cm 2 ⁇ sec, and the windproof property is insufficient.
  • the water pressure resistance is as low as 90 mmH 2 O, and there is a problem with waterproofness.
  • the texture is hard and there is a problem with the quality of the coating surface.
  • the stretch coated fabric of Comparative Example 2 has no problem in air permeability, water pressure resistance, moisture permeability, texture, and coating surface quality, but is not a C6 fluorine-based water repellent. Since the C8 fluorine-based water repellent is used, the problem of affecting the environment has not been solved.
  • the stretch coated fabric of Comparative Example 3 has a condition that the synthetic resin (coating resin) has a thixotropy index at 23 ° C. of 1.42, which is within the range of 1.4 to 2.0.
  • the 100% modulus is 4 kgf / cm 2 and the condition of 5 kgf / cm 2 or more is not satisfied.
  • the air permeability is as large as 8 cc / cm 2 ⁇ sec, and the windproof property is insufficient.
  • the water pressure resistance is slightly insufficient with 140 mmH 2 O or more.
  • the stretch coated fabric of Comparative Example 4 has a condition that the synthetic resin (coating resin) has a thixotropy index at 23 ° C. of 1.44 and is in the range of 1.4 to 2.0. meets the 100% modulus in the 9kgf / cm 2, it meets the condition that 5kgf / cm 2 or more.
  • the toluene water repellency of the fluorine-based water repellent is as small as 36 seconds and does not satisfy the condition of 100 seconds or more.
  • the air permeability is as large as 10 cc / cm 2 ⁇ sec, and the windproof property is insufficient.
  • the water pressure resistance is insufficient with 80 mmH 2 O or more.
  • the stretch coating fabric according to Example 5 has a thixotropy index at 23 ° C. of the synthetic resin (coating resin) of 1.69, and the stretch coating according to Examples 1 to 4 Larger than the thixotropy index 1.44 of the fabric. For this reason, the air permeability is as small as 0.5 cc / cm 2 ⁇ sec, and the windproof property is particularly excellent. Further, the water pressure resistance is as large as 360 mmH 2 O, and it is excellent in waterproofness.
  • the stretch-coated fabric according to the present embodiment and examples has excellent moisture permeability and waterproof properties and windproof properties. Therefore, it can be suitably used for outdoor use or sports use in the clothing field.
  • the stretch coating fabric according to the present invention is suitable as a clothing fabric used for outdoor use and sports use.

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  • Laminated Bodies (AREA)
PCT/JP2013/065950 2012-06-11 2013-06-10 Tissu enduit étirable et son processus de production Ceased WO2013187360A1 (fr)

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CN201380030539.5A CN104364437A (zh) 2012-06-11 2013-06-10 伸缩性涂覆布帛及其制造方法
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EP2860308A4 (fr) 2016-03-16
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