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WO2013170536A1 - Method for synthesizing aqueous solution of homopolymer n-vinyl butyrolactam (k60) with low residual monomer and middle-high molecular weight - Google Patents

Method for synthesizing aqueous solution of homopolymer n-vinyl butyrolactam (k60) with low residual monomer and middle-high molecular weight Download PDF

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WO2013170536A1
WO2013170536A1 PCT/CN2012/079065 CN2012079065W WO2013170536A1 WO 2013170536 A1 WO2013170536 A1 WO 2013170536A1 CN 2012079065 W CN2012079065 W CN 2012079065W WO 2013170536 A1 WO2013170536 A1 WO 2013170536A1
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Prior art keywords
vinyl butyrolactam
aqueous solution
initiator
weight
temperature
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Chinese (zh)
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王宇
曾阳
吴美玲
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SHANGHAI YUKING CHEMTECH CO Ltd
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SHANGHAI YUKING CHEMTECH CO Ltd
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Priority to IN2324MUN2014 priority Critical patent/IN2014MN02324A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F4/00Polymerisation catalysts
    • C08F4/28Oxygen or compounds releasing free oxygen
    • C08F4/32Organic compounds
    • C08F4/38Mixtures of peroxy-compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F126/00Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen
    • C08F126/06Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen by a heterocyclic ring containing nitrogen
    • C08F126/10N-Vinyl-pyrrolidone
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F6/00Post-polymerisation treatments
    • C08F6/001Removal of residual monomers by physical means
    • C08F6/003Removal of residual monomers by physical means from polymer solutions, suspensions, dispersions or emulsions without recovery of the polymer therefrom

Definitions

  • the invention relates to the technical field of compound synthesis, in particular to the technical field of homopolymerization of N-vinyl butyrolactam, in particular to a method for synthesizing a high-molecular-weight homopolymerized N-vinyl butyrolactam K60 aqueous solution in a low residual single. Background technique
  • Homopolymerized N-vinyl butyrolactam is a very important water-soluble polymer which is polymerized by N-vinyl butyrolactone under certain conditions (Yan Ruizhen. Water-soluble polymer 2nd Edition [M]. Beijing: Chemical Industry Press, 2010, 217).
  • K60 is a medium-high molecular weight N-vinyl butyrolactam polymer, which combines the properties of low molecular weight homopolymeric N-vinyl butyrolactam with high molecular weight homopolymerized N-vinyl butyrolactam. prospect.
  • Homopolymerized N-vinyl butyrolactam is widely used due to its unique properties. It not only has excellent solubility, chemical stability, film formation, physiological inertness, bonding ability and protective rubber action, but also It is combined with many inorganic and organic compounds. Therefore, homopolymerized N-vinyl butyrolactam has been widely used in medicine, cosmetics, food, brewing, coatings, adhesives, printing and dyeing auxiliaries, separation membranes, and sensitization. Materials and other fields. With the development of science and technology, the application of homopolymerized N-vinyl butyrolactam has become more and more widely used in high-tech fields such as photo-curable resins, optical fibers, laser discs, and drag reducing materials.
  • Lactam is used in the field of dye sensitized batteries that are now very popular.
  • K60 is a medium-high molecular weight N-vinyl butyrolactam polymer, which combines the properties of low molecular weight homopolymeric N-vinyl butyrolactam with high molecular weight homopolymeric N-vinyl butyrolactam, while medium and high molecular weight is difficult to produce.
  • the reasons are as follows: (1) The polymerization of N-vinyl butyrolactam is a chain reaction, and it is difficult to terminate once the reaction starts, and the K value is difficult to control; (2) There is also inhibition in the N-vinyl butyrolactam monomer. The agent causes the residual monomer to be too high; (3) Reducing the residual unreacted raw material content increases the cost, and the additional operation is difficult. Therefore, this technology is only mastered by BASF in Germany, and there is no report on K60 products in China.
  • the content of unreacted monomeric N-vinyl butyrolactam in pharmaceutical or food grade homopolymerized N-vinyl butyrolactam is less than 10 ppm.
  • homopolymerized N-vinylbutene Amide industrial production of multi-polymer polymer post-treatment processes such as activated carbon adsorption, solvent extraction or ultrafiltration, radiation, etc.
  • the object of the present invention is to overcome the above-mentioned shortcomings of the prior art and to provide a method for synthesizing a high-molecular-weight homopolymeric N-vinyl butyrolactam K60 aqueous solution in a low-residue single-molecular high-molecular-weight homopolymer N-vinyl group.
  • the synthesis method of butyrolactam K60 aqueous solution is ingeniously designed to prepare a single sheet, and the residual residue of the high-molecular-weight homopolymer N-vinyl butyrolactam K60 aqueous solution prepared in the low residual single is below 10 ppm, K value is 58-65, suitable for large Scale promotion application.
  • a method for synthesizing a low-residue high-molecular-weight homopolymerized N-vinyl butyrolactam K60 aqueous solution of the present invention is characterized in that, in the presence of an inert gas, 20 to 50% by weight of N-vinyl is used.
  • the aqueous solution of butyrolactam monomer is used as a raw material.
  • the reaction Under the polymerization temperature of 57 ° C to 72 ° C, the reaction is stirred for 4-6 hours, and the initiator is added stepwise, and the initiator is azobisisoheptanenitrile.
  • the amount of the initiator is 0.01 ⁇ 2% of the mass of the N-vinyl butyrolactam monomer, and the K value of the system is 58 ⁇ 65, and the H is added to the sulfuric acid to adjust the H to 4.2 ⁇ 4.5 at a temperature of 90-140 °C.
  • the residue is eliminated over a period of time to obtain a 20 to 50% by weight aqueous solution of a high molecular weight homopolymeric N-vinyl butyrolactam K60 having a residual color of less than 10 ppm and a K value of 58 to 65.
  • the step of raising and decreasing the addition of the initiator may be carried out by any suitable step.
  • the step of raising and decreasing the addition of the initiator is specifically carried out by the following steps: first adding 40% of the total weight of the initiator at 57 ° C ⁇ 60%, start polymerization, after 2h, add 10 ⁇ 30% of the total weight of the initiator at 62 °C, continue to react for 1h, add 10-30% of the total weight of the initiator at 72 °C, continue the reaction -3h.
  • the sulfuric acid may be added in any suitable manner, and preferably, the sulfuric acid is added as a 50% sulfuric acid solution.
  • the temperature of the heat-insulated stirring elimination residue can be selected as needed. Preferably, the temperature of the heat-insulated stirring elimination residue is 90 ° C, 120 ° C or 140 ° C.
  • the incubation time is generally 4 hours or longer. Preferably, the incubation time is 4-12 hours.
  • the beneficial effects of the present invention are specifically as follows: the method for synthesizing the high-molecular-weight homopolymerized N-vinyl butyrolactam K60 aqueous solution in the low residual single sheet of the present invention is 20-50% by weight of N-vinyl in the presence of an inert gas.
  • the aqueous solution of butyrolactam monomer is used as a raw material.
  • the polymerization temperature is 57 ° C -72 ° C, the reaction is stirred for 4-6 hours, the temperature is increased in stages, and the initiator is added.
  • the initiator is azobisisoheptonitrile, and the total is added.
  • the amount of the initiator is 0.01 to 2% of the mass of the N-vinyl butyrolactam monomer.
  • the K value of the system reaches 58 ⁇ 65, and the sulfuric acid is adjusted to 4.2 ⁇ 4.5.
  • the temperature is stirred at 90-140 °C for 4 hours or more to eliminate the residual, so that 20 ⁇ 50% of the residuals are below lOppm and the K value is obtained. It is a colorless and transparent low-residue single-color high-molecular-weight homopolymerized N-vinyl butyrolactam K60 aqueous solution of 58 ⁇ 65.
  • N-vinyl butyrolactam Industrial grade (decompression distillation) Shanghai Yuang Chemical Technology Development Co., Ltd. Azobisisobutyronitrile (AIBN) Chemically pure Shanghai Test Sihewei Chemical Co., Ltd.
  • N-vinyl butyrolactam monomer aqueous solution 20 ⁇ 50% N-vinyl butyrolactam monomer aqueous solution was used, water and N-vinyl butyrolactam monomer were first added to a three-necked flask, placed in a constant temperature oil bath, and protected by N 2 Under the polymerization temperature of 57 °C -72 °C, the reaction is stirred for 4-6 hours, and the initiator is added in increments of 0.01 ⁇ 2%, and the K value of the system is 58 ⁇ 65.
  • K value of the Fikentscher formula is a parameter that is only related to molecular weight and does not change with the concentration of homopolymeric N-vinyl butyrolactam.
  • a commonly used method for determining the K value is a viscosity method.
  • the Ubbel viscometer measures the relative viscosity r) r of the solution against water at a water bath temperature of 25 ⁇ 0.2 °C.
  • K is the Fikentscher constant
  • C is the number of grams of homopolymerized N-vinyl butyrolactam dissolved in 0.1 L solution
  • ⁇ ⁇ is the relative viscosity (the ratio of solution effluent time to pure solvent efflux time ⁇ / ⁇ 0 )
  • the determination of the residual monomer content in the homopolymerized fluorene-vinyl butyrolactam is based on the method specified in the 26th edition of the United States Pharmacopoeia. Take 10g of homopolyindole-vinyl butyrolactam (accurate to 0.002g, based on anhydrous matter), dissolve in 80ml of distilled water, add lg sodium acetate, titrate with 0.1 mol/L iodine solution until the solution no longer fades, then Add 3 ml of 0.1mol/L iodine solution for 10 minutes, then titrate excess iodine with 0.1 mol/L sodium thiosulfate. Add 3 ml of starch indicator when approaching the end point, continue titration until the solution color disappears. At the same time, compared with the blank experiment.
  • This experiment mainly studies solution polymerization, using different initiators for polymerization, using a variety of initiator systems, such as: hydrogen peroxide (3 ⁇ 40 2 ), t-butyl hydroperoxide, benzoyl peroxide; Redox system, such as: ammonium tetrahydrogenate monosodium hydride; azo, such as: azobisisobutyronitrile, azobisisoheptanenitrile. The effect of these systems on the content of residual unreacted raw materials was tested separately.
  • initiator systems such as: hydrogen peroxide (3 ⁇ 40 2 ), t-butyl hydroperoxide, benzoyl peroxide; Redox system, such as: ammonium tetrahydrogenate monosodium hydride; azo, such as: azobisisobutyronitrile, azobisisoheptanenitrile.
  • ROOR represents a peroxide
  • R represents an organic group
  • 0 is an oxygen atom
  • reaction conditions are: temperature 75 ° C, 50 ml N-vinyl butyrolactam (NVP) monomer, 200 ml water meter 2 shows that neither 3 ⁇ 40 2 nor t-butyl hydroperoxide can initiate polymerization, 3 ⁇ 40 2 in alkali
  • N-vinyl butyrolactam (NVP) monomer 200 ml water meter 2 shows that neither 3 ⁇ 40 2 nor t-butyl hydroperoxide can initiate polymerization, 3 ⁇ 40 2 in alkali
  • N-vinyl butyrolactam (NVP) monomer 200 ml water meter 2 shows that neither 3 ⁇ 40 2 nor t-butyl hydroperoxide can initiate polymerization, 3 ⁇ 40 2 in alkali
  • intermediates such as hydrogen peroxy anion, hydroxyl radical, hydroxy anion, etc.
  • 3 ⁇ 40 2 still does not initiate, and ammonia can quickly cause 3 ⁇ 40 2 to initiate, therefore, the choice of 3 ⁇ 40 2 activator plays an important role in its initiation.
  • t-butyl hydroperoxide has a high initiation efficiency in the presence of Cu 2+ . Therefore, t-butyl hydroperoxide also needs to find a suitable activator. For benzoyl peroxide, it can be initiated without the need for an activator, but the residual unreacted raw material obtained is relatively high in content and the reaction time is relatively long.
  • ammonium persulfate-sodium bisulfite redox system when the mass ratio of ammonium persulfate: sodium bisulfite is 2.0216: 0.8796 (molar ratio is greater than 1), the reaction viscosity is unchanged for 24 hours, the system fails to trigger When the mass ratio of o is 4.6142: 0.5125 (molar ratio is about 4:1), the color of the system is red, and the system fails to be triggered in 24 hours.
  • Fikentscher first developed an aqueous solution polymerization method for N-vinyl butyrolactam. When it was initiated with an azo initiator, the polymerization mechanism was as follows:
  • RN ⁇ NR represents an azo initiator
  • R represents an organic group
  • N is a nitrogen atom
  • the homopolymerized N-vinyl butyrolactam studied in this invention is pharmaceutical grade and food grade, and has low toxicity. The requirements are higher.
  • the choice of initiator can be found.
  • the redox system is not suitable for the preparation of homopolymeric N-vinyl butyrolactam K60, while the peroxide should consider the choice of activator, the system is more complicated, and azo, The system is simple, the reaction temperature is low, the initiation efficiency is high, and the residual unreacted raw material content is low.
  • ABVN has more advantages than AIBN, so our initiator uses ABVN.
  • the initiator is added in multiple stages, and the polymerization temperature is increased in the later stage of polymerization.
  • the polymerization process was as follows: Using AVBN at 54 ° C, the reaction was first carried out for 1 hour, then AVBN was added, the temperature was raised to 75 ° C, and the reaction was observed at 75 ° C to observe the viscosity change. When the K value was about 60, the acid was adjusted to pH. Between 3-5, the temperature was raised to 80 ° C, and the mixture was stirred for 12 hours.
  • the best initiator for the homopolymerization of N-vinyl butyrolactam K60, which has a very low residual unreacted raw material content, is azobisisoheptanenitrile (ABVN).
  • ABSVN azobisisoheptanenitrile
  • the polymerization process uses a special segmental high temperature, which increases with temperature.
  • the method of reducing the dosage of the additional dosage is carried out by using sulfuric acid to adjust the pH 4.2-4.5 at a high temperature of 90-140 ° C for more than 4 hours, so that the residue can be effectively reduced even if the residual residue treatment process such as methylene chloride precipitation is not used.
  • the amount of residual unreacted raw materials is less than 0.001% as specified in USP 32.
  • the invention will be more specifically illustrated by the following examples, but the invention is not limited by these examples. In the following, unless otherwise stated, "parts by weight” is only expressed as “parts”, and “% by weight” is only expressed as "%”.
  • Example 2 The difference from Example 1 is as follows: After the addition of azobisisoheptanenitrile, the reaction is maintained at 72 ° C for 2 hours; the temperature of the oil bath is raised to 140 ° C, the temperature is maintained, and after stirring for 12 hours, the solid content is obtained. 20.3% of a colorless, transparent medium to high molecular weight homopoly N-vinyl butyrolactam K60 polymer solution. The K value of the product (measured as a 1% by weight aqueous solution) was 62.1, and the residual unreacted monomer N-vinyl butyrolactam content was below 10 ppm.
  • Example 3 The K value of the product (measured as a 1% by weight aqueous solution) was 62.1, and the residual unreacted monomer N-vinyl butyrolactam content was below 10 ppm.
  • the present invention adjusts the homopolymerization of N-vinyl butyl by studying the effect of different initiation systems and different polymerization processes on the residual monomer content in the solution polymerization process of homopolymerized N-vinyl butyrolactam K60.
  • the polymerization process of lactam K60 gave a low residual single homopolymer N-vinyl butyrolactam K60.
  • the method for synthesizing the high-molecular-weight homopoly-vinylbutyrolactam ⁇ 60 aqueous solution in the low-residue single-book of the present invention is ingeniously designed, and the prepared low-single medium-high molecular weight homopoly-vinyl butyrolactam ⁇ 60 is prepared.
  • the residue of the aqueous solution is below 10 ppm and the K value is 58-65, which is suitable for large-scale popularization and application.

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Description

低残单中高分子量均聚 N-乙烯基丁内酰胺 K60水溶液的合成方法 技术领域  Method for synthesizing high molecular weight homopolymerized N-vinyl butyrolactam K60 aqueous solution in low residue

本发明涉及化合物合成技术领域, 特别涉及均聚 N-乙烯基丁内酰胺合成技术领域, 具体 是指一种低残单中高分子量均聚 N-乙烯基丁内酰胺 K60水溶液的合成方法。 背景技术  The invention relates to the technical field of compound synthesis, in particular to the technical field of homopolymerization of N-vinyl butyrolactam, in particular to a method for synthesizing a high-molecular-weight homopolymerized N-vinyl butyrolactam K60 aqueous solution in a low residual single. Background technique

均聚 N-乙烯基丁内酰胺, 是一种十分重要的水溶性高分子聚合物, 它是由 N-乙烯基丁 内酰胺在一定的条件下聚合而成的 (严瑞瑄. 水溶性高分子第 2版 [M]. 北京: 化学工业出版 社, 2010, 217 )。其中 K60属于中高分子量的 N-乙烯基丁内酰胺聚合物, 它同时兼有低分子量 均聚 N-乙烯基丁内酰胺与高分子量均聚 N-乙烯基丁内酰胺的性质, 具有良好的应用前景。  Homopolymerized N-vinyl butyrolactam is a very important water-soluble polymer which is polymerized by N-vinyl butyrolactone under certain conditions (Yan Ruizhen. Water-soluble polymer 2nd Edition [M]. Beijing: Chemical Industry Press, 2010, 217). Among them, K60 is a medium-high molecular weight N-vinyl butyrolactam polymer, which combines the properties of low molecular weight homopolymeric N-vinyl butyrolactam with high molecular weight homopolymerized N-vinyl butyrolactam. prospect.

均聚 N-乙烯基丁内酰胺由于其独特的性能而得到日益广泛的应用, 它不仅具有优异的溶 解性、 化学稳定性、 成膜性、 生理惰性、 粘接能力和保护胶作用, 还可与许多无机、 有机化 合物结合, 因此, 均聚 N-乙烯基丁内酰胺自面世至今, 已被广泛用于医药、 化妆品、 食品、 酿造、 涂料、 粘接剂、 印染助剂、 分离膜、 感光材料等领域。 随着科学技术的发展, 均聚 N- 乙烯基丁内酰胺的应用领域越来越广泛, 已在光固树脂、 光导纤维、 激光视盘、 减阻材料等 高科技领域也得到应用。杨振华等(杨振华, 张晓丹, 纪伟伟, 张存善, 赵颖. PVP对染料敏化 太阳电池特性的影响 [J]. 太阳能学报, 2010, 31(8): 979-982 )将均聚 N-乙烯基丁内酰胺用到了 现在非常热门的染料敏化电池的领域。  Homopolymerized N-vinyl butyrolactam is widely used due to its unique properties. It not only has excellent solubility, chemical stability, film formation, physiological inertness, bonding ability and protective rubber action, but also It is combined with many inorganic and organic compounds. Therefore, homopolymerized N-vinyl butyrolactam has been widely used in medicine, cosmetics, food, brewing, coatings, adhesives, printing and dyeing auxiliaries, separation membranes, and sensitization. Materials and other fields. With the development of science and technology, the application of homopolymerized N-vinyl butyrolactam has become more and more widely used in high-tech fields such as photo-curable resins, optical fibers, laser discs, and drag reducing materials. YANG Zhenhua, et al. Effects of PVP on the characteristics of dye-sensitized solar cells[J]. Journal of Solar Energy, 2010, 31(8): 979-982 ) Lactam is used in the field of dye sensitized batteries that are now very popular.

K60属于中高分子量的 N-乙烯基丁内酰胺聚合物,同时兼有低分子量均聚 N-乙烯基丁内 酰胺与高分子量均聚 N-乙烯基丁内酰胺的性质, 而中高分子量难以制得, 原因有: (1) N-乙 烯基丁内酰胺的聚合属于链式反应, 反应一旦开始就难以终止, K值难以控制; (2) N-乙烯基 丁内酰胺单体中还有阻聚剂, 造成残留单体过高; (3) 降低残留未反应原料含量就使得成本 增加, 附加操作困难。 因此这项技术只被德国的 BASF公司所掌握, 国内更是无关于 K60制 品的报道。  K60 is a medium-high molecular weight N-vinyl butyrolactam polymer, which combines the properties of low molecular weight homopolymeric N-vinyl butyrolactam with high molecular weight homopolymeric N-vinyl butyrolactam, while medium and high molecular weight is difficult to produce. The reasons are as follows: (1) The polymerization of N-vinyl butyrolactam is a chain reaction, and it is difficult to terminate once the reaction starts, and the K value is difficult to control; (2) There is also inhibition in the N-vinyl butyrolactam monomer. The agent causes the residual monomer to be too high; (3) Reducing the residual unreacted raw material content increases the cost, and the additional operation is difficult. Therefore, this technology is only mastered by BASF in Germany, and there is no report on K60 products in China.

根据美国药典 USP32的规定,医药或者食品级的均聚 N-乙烯基丁内酰胺残留未反应的单 体 N-乙烯基丁内酰胺含量要求低于 lOppm, 目前,均聚 N-乙烯基丁内酰胺工业化生产多釆用 聚合物料后处理工艺如活性炭吸附、溶剂萃取或者超滤、辐射等方式(Nuber, Dr. Adolf, Sanner, According to USP32, the content of unreacted monomeric N-vinyl butyrolactam in pharmaceutical or food grade homopolymerized N-vinyl butyrolactam is less than 10 ppm. Currently, homopolymerized N-vinylbutene Amide industrial production of multi-polymer polymer post-treatment processes such as activated carbon adsorption, solvent extraction or ultrafiltration, radiation, etc. (Nuber, Dr. Adolf, Sanner,

Dr. Axel, Urban, Dr. Dieter. Use of an adsorbent for the removal of vinylpyrrolidon from vinylpyrrolidon polymer solutions[P]. EP 0258854, 1991-3-13; Juergen Detering, Limburgerhof,Dr. Axel, Urban, Dr. Dieter. Use of an adsorbent for the removal of vinylpyrrolidon from vinylpyrrolidon polymer solutions[P]. EP 0258854, 1991-3-13; Juergen Detering, Limburgerhof,

Hartwig Voss, Frankenthal. Preparation of ultrapure N-vinylpyrrolidone polymers [P]. US 5354945, 1994-10-11; 黎新明. 一种消除聚合物中残留单体 N-乙烯基吡咯烷酮的方法 [P]. CN 1712432, 2005-12-28. )0 Hartwig Voss, Frankenthal. Preparation of ultrapure N-vinylpyrrolidone polymers [P]. US 5354945, 1994-10-11;. INDUSTRY AND polymers residual monomer method for eliminating N- [P] vinylpyrrolidone CN 1712432, 2005-12-28) 0..

因此,如果能够研究在均聚 N-乙烯基丁内酰胺 K60的溶液聚合过程中,不同的引发体系, 不同的聚合过程工艺对残留单体含量的影响, 这对于均聚 N-乙烯基丁内酰胺 K60应用于食 品级或医药级的开发和生产有重要的意义。 发明内容  Therefore, if it is possible to study the effect of different polymerization processes on the residual monomer content in the solution polymerization process of homopolymerized N-vinyl butyrolactam K60, this is for homopolymeric N-vinylbutylene. The use of amide K60 for food grade or pharmaceutical grade development and production is of great significance. Summary of the invention

本发明的目的是克服了上述现有技术中的缺点, 提供一种低残单中高分子量均聚 N-乙烯 基丁内酰胺 K60水溶液的合成方法, 该低残单中高分子量均聚 N-乙烯基丁内酰胺 K60水溶 液的合成方法设计巧妙, 制备筒单, 制备出的低残单中高分子量均聚 N-乙烯基丁内酰胺 K60 水溶液的残单在 lOppm以下、 K值 58-65 , 适于大规模推广应用。  SUMMARY OF THE INVENTION The object of the present invention is to overcome the above-mentioned shortcomings of the prior art and to provide a method for synthesizing a high-molecular-weight homopolymeric N-vinyl butyrolactam K60 aqueous solution in a low-residue single-molecular high-molecular-weight homopolymer N-vinyl group. The synthesis method of butyrolactam K60 aqueous solution is ingeniously designed to prepare a single sheet, and the residual residue of the high-molecular-weight homopolymer N-vinyl butyrolactam K60 aqueous solution prepared in the low residual single is below 10 ppm, K value is 58-65, suitable for large Scale promotion application.

为了实现上述目的,本发明的低残单中高分子量均聚 N-乙烯基丁内酰胺 K60水溶液的合 成方法, 其特点是, 在惰性气体存在条件下, 以 20~50%重量的 N-乙烯基丁内酰胺单体水溶 液为原料, 在聚合温度 57°C~72°C条件下, 搅拌反应 4-6小时中分段升温并递减加入引发剂, 引发剂为偶氮二异庚腈, 总共加入引发剂的量为 N-乙烯基丁内酰胺单体质量的 0.01~2%, 待 体系 K值达到 58~65 ,加硫酸调 H为 4.2~4.5在 90-140 °C温度条件下保温搅拌 4小时以上消 除残单, 从而得到 20~50%重量的残单在 lOppm以下且 K值为 58~65的无色透明的低残单中 高分子量均聚 N-乙烯基丁内酰胺 K60水溶液。  In order to achieve the above object, a method for synthesizing a low-residue high-molecular-weight homopolymerized N-vinyl butyrolactam K60 aqueous solution of the present invention is characterized in that, in the presence of an inert gas, 20 to 50% by weight of N-vinyl is used. The aqueous solution of butyrolactam monomer is used as a raw material. Under the polymerization temperature of 57 ° C to 72 ° C, the reaction is stirred for 4-6 hours, and the initiator is added stepwise, and the initiator is azobisisoheptanenitrile. The amount of the initiator is 0.01~2% of the mass of the N-vinyl butyrolactam monomer, and the K value of the system is 58~65, and the H is added to the sulfuric acid to adjust the H to 4.2~4.5 at a temperature of 90-140 °C. The residue is eliminated over a period of time to obtain a 20 to 50% by weight aqueous solution of a high molecular weight homopolymeric N-vinyl butyrolactam K60 having a residual color of less than 10 ppm and a K value of 58 to 65.

所述分段升温并递减加入引发剂可以釆用任何合适的步骤, 较佳地, 所述分段升温并递 减加入引发剂具体釆用下列步骤: 先在 57°C加入引发剂总重量的 40~60%, 开始聚合, 2h后, 在 62°C补加引发剂总重量的 10~30%, 继续反应 lh后 , 在 72°C补加引发剂总重量的 10-30%, 继续反应 l-3h。  The step of raising and decreasing the addition of the initiator may be carried out by any suitable step. Preferably, the step of raising and decreasing the addition of the initiator is specifically carried out by the following steps: first adding 40% of the total weight of the initiator at 57 ° C ~60%, start polymerization, after 2h, add 10~30% of the total weight of the initiator at 62 °C, continue to react for 1h, add 10-30% of the total weight of the initiator at 72 °C, continue the reaction -3h.

所述硫酸可以以任何合适的方式加入, 较佳地, 所述硫酸以 50%硫酸溶液的方式加入。 所述保温搅拌消除残单的温度可以根据需要选择, 较佳地, 所述保温搅拌消除残单的温 度为 90°C、 120°C或 140°C。  The sulfuric acid may be added in any suitable manner, and preferably, the sulfuric acid is added as a 50% sulfuric acid solution. The temperature of the heat-insulated stirring elimination residue can be selected as needed. Preferably, the temperature of the heat-insulated stirring elimination residue is 90 ° C, 120 ° C or 140 ° C.

所述保温搅拌的时间一般在 4小时以上, 较佳地, 所述保温搅拌的时间为 4-12小时。 本发明的有益效果具体在于:本发明的低残单中高分子量均聚 N-乙烯基丁内酰胺 K60水 溶液的合成方法, 是在惰性气体存在条件下, 以 20~50%重量的 N-乙烯基丁内酰胺单体水溶 液为原料, 在聚合温度 57 °C -72 °C条件下, 搅拌反应 4-6小时中分段升温并递减加入引发剂, 引发剂为偶氮二异庚腈, 总共加入引发剂的量为 N-乙烯基丁内酰胺单体质量的 0.01~2%, 待 体系 K值达到 58~65 ,加硫酸调 Η为 4.2~4.5在 90-140 °C温度条件下保温搅拌 4小时以上消 除残单, 从而得到 20~50%重量的残单在 lOppm以下且 K值为 58~65的无色透明的低残单中 高分子量均聚 N-乙烯基丁内酰胺 K60水溶液, 设计巧妙, 制备筒单, 制备出的低残单中高分 子量均聚 N-乙烯基丁内酰胺 K60 7J溶液的残单在 lOppm以下、 K值 58-65 , 适于大规模推广 应用。 具体实施方式 The incubation time is generally 4 hours or longer. Preferably, the incubation time is 4-12 hours. The beneficial effects of the present invention are specifically as follows: the method for synthesizing the high-molecular-weight homopolymerized N-vinyl butyrolactam K60 aqueous solution in the low residual single sheet of the present invention is 20-50% by weight of N-vinyl in the presence of an inert gas. The aqueous solution of butyrolactam monomer is used as a raw material. The polymerization temperature is 57 ° C -72 ° C, the reaction is stirred for 4-6 hours, the temperature is increased in stages, and the initiator is added. The initiator is azobisisoheptonitrile, and the total is added. The amount of the initiator is 0.01 to 2% of the mass of the N-vinyl butyrolactam monomer. The K value of the system reaches 58~65, and the sulfuric acid is adjusted to 4.2~4.5. The temperature is stirred at 90-140 °C for 4 hours or more to eliminate the residual, so that 20~50% of the residuals are below lOppm and the K value is obtained. It is a colorless and transparent low-residue single-color high-molecular-weight homopolymerized N-vinyl butyrolactam K60 aqueous solution of 58~65. It is designed in a simple way to prepare a low residual single medium and high molecular weight homopolymerized N-vinyl butyrolactam. The residual residue of K60 7J solution is below lOppm and K value is 58-65, which is suitable for large-scale popularization and application. detailed description

为了能够更清楚地理解本发明的技术内容, 特举以下实施例详细说明。  In order to more clearly understand the technical content of the present invention, the following embodiments are specifically described.

1.1 主要原料  1.1 Main raw materials

表 1 主要原料  Table 1 Main raw materials

名称 规格 生产厂家  Name Specifications Manufacturer

N-乙烯基丁内酰胺 工业级(减压蒸馏) 上海宇昂化工科技发展有限公司 偶氮二异丁腈 (AIBN) 化学纯 上海试四赫维化工有限公司  N-vinyl butyrolactam Industrial grade (decompression distillation) Shanghai Yuang Chemical Technology Development Co., Ltd. Azobisisobutyronitrile (AIBN) Chemically pure Shanghai Test Sihewei Chemical Co., Ltd.

偶氮二异庚腈 (AVBN) 化学纯 湖北成宇制药有限公司  Azobisisoheptanenitrile (AVBN) chemical purity Hubei Chengyu Pharmaceutical Co., Ltd.

双氧水 化学纯 江苏强盛化工有限公司  Hydrogen peroxide chemical purity Jiangsu Qiangsheng Chemical Co., Ltd.

过氧化苯甲酰 化学纯 国药集团化学试剂有限公司  Benzoyl peroxide chemical purity China National Pharmaceutical Group Chemical Reagent Co., Ltd.

蒸馏水 自制  Distilled water

过硫酸铵 化学纯 国药集团化学试剂有限公司  Ammonium Persulfate Chemically Pure Sinopharm Chemical Reagent Co., Ltd.

亚石克酸氢钠 化学纯 国药集团化学试剂有限公司  Sodium sulfite hydrogen hydride chemical pure Sinopharm Chemical Reagent Co., Ltd.

氮气 99% 上海沪康气体  Nitrogen 99% Shanghai Hukang Gas

1.2 实验仪器 1.2 Experimental instruments

2XZ-2型旋片式真空泵、 RE52CS旋转蒸发器、 250ml三口烧瓶一只、 HH-WO恒温油浴 锅、 Φ0.5的乌式粘度计一支、 100°C温度计一支、 S312电动搅拌器、 注射器一只、 FA2004分 析天平一台、 滴液漏斗一个、 冷凝管一支、 锥形瓶、 10 ml移液管、 碱式滴定管。  2XZ-2 rotary vane vacuum pump, RE52CS rotary evaporator, 250ml three-necked flask, HH-WO constant temperature oil bath, Φ0.5 U-viscometer, 100°C thermometer, S312 electric mixer , a syringe, a FA2004 analytical balance, a dropping funnel, a condenser tube, a conical flask, a 10 ml pipette, and a basic burette.

1.3 聚合 1.3 Aggregation

本实验使用 20~50%的 N-乙烯基丁内酰胺单体水溶液,先将水以及 N-乙烯基丁内酰胺单 体加入到三口烧瓶中, 置于恒温油浴锅中, 通 N2保护, 在聚合温度 57 °C -72 °C条件下, 搅拌 反应 4-6小时中分段升温并递减加入单体质量 0.01~2%的引发剂, 待体系 K值达到 58~65 , 加石克酸调 pH至 4.2-4.5, 终止反应, 升温到 90-140°C, 保温 4小时以上, 冷却至室温, 得到 无色澄清的粘稠溶液即低残单中高分子量均聚 N-乙烯基丁内酰胺 K60水溶液, K值 58-65, 残单在 lOppm以下。 In this experiment, 20~50% N-vinyl butyrolactam monomer aqueous solution was used, water and N-vinyl butyrolactam monomer were first added to a three-necked flask, placed in a constant temperature oil bath, and protected by N 2 Under the polymerization temperature of 57 °C -72 °C, the reaction is stirred for 4-6 hours, and the initiator is added in increments of 0.01~2%, and the K value of the system is 58~65. Add Shikic acid to adjust the pH to 4.2-4.5, terminate the reaction, heat up to 90-140 ° C, keep warm for more than 4 hours, and cool to room temperature to obtain a colorless and clarified viscous solution, ie low-molecular weight, high molecular weight homopolymerized N-ethylene An aqueous solution of butylbutyrolamide K60, K value 58-65, residual residue below 10 ppm.

1.4 表征  1.4 Characterization

1.4.1 K值的测定  1.4.1 Determination of K value

通常我们用 Fikentscher公式的 K值来表征均聚 N-乙烯基丁内酰胺的分子量, K值是只 与分子量有关, 不随均聚 N-乙烯基丁内酰胺的浓度而改变的参数。 测定 K值常用的方法是粘 度法, 乌式粘度计在水浴温度 25±0.2°C下, 测定该溶液对水的相对粘度 r)rUsually we use the K value of the Fikentscher formula to characterize the molecular weight of homopolymeric N-vinyl butyrolactam, which is a parameter that is only related to molecular weight and does not change with the concentration of homopolymeric N-vinyl butyrolactam. A commonly used method for determining the K value is a viscosity method. The Ubbel viscometer measures the relative viscosity r) r of the solution against water at a water bath temperature of 25 ± 0.2 °C.

才艮据 Fikentscher公式计算 1_值:¾口下( H. Fikentscher, Die Messung der Viskositat solvatisierter According to the Fikentscher formula 1_value: 3⁄4 mouth (H. Fikentscher, Die Messung der Viskositat solvatisierter

Sole. Morden Plastics[J], 1945,23(3): 157 ): Sole. Morden Plastics [J], 1945, 23(3): 157 ):

K = [300Clg^r + (C + 1.51g^)2]1/2+1.5Clg^-C K = [300Clg^ r + (C + 1.51g^) 2 ] 1/2 +1.5Clg^-C

~ 0.15C + 0.003C2 ~ 0.15C + 0.003C 2

式中: K为 Fikentscher常数;  Where: K is the Fikentscher constant;

C为 0.1 L溶液中溶解均聚 N-乙烯基丁内酰胺的克数  C is the number of grams of homopolymerized N-vinyl butyrolactam dissolved in 0.1 L solution

ηΓ为相对黏度 (;溶液流出时间与纯溶剂流出时间的比值 Τ/Τ0) η Γ is the relative viscosity (the ratio of solution effluent time to pure solvent efflux time Τ / Τ 0 )

1.4.2 残留单体的含量 1.4.2 Residual monomer content

均聚 Ν-乙烯基丁内酰胺中残留单体含量的测定是参照美国药典第 26版规定的方法。 取 10g 均聚 Ν-乙烯基丁内酰胺 (准确至 0.002g, 以无水物计), 溶于 80ml蒸馏水中, 加入 lg醋 酸钠, 用 0.1 mol/L碘溶液滴定至溶液不再褪色, 再另加入 3 ml 0.1mol/L的碘溶液, 放置 10 分钟, 然后用 0.1 mol/L的硫代硫酸钠滴定过量的碘, 当接近终点时加 3 ml的淀粉指示剂, 继 续滴定至溶液颜色消失, 同时与空白实验对照。  The determination of the residual monomer content in the homopolymerized fluorene-vinyl butyrolactam is based on the method specified in the 26th edition of the United States Pharmacopoeia. Take 10g of homopolyindole-vinyl butyrolactam (accurate to 0.002g, based on anhydrous matter), dissolve in 80ml of distilled water, add lg sodium acetate, titrate with 0.1 mol/L iodine solution until the solution no longer fades, then Add 3 ml of 0.1mol/L iodine solution for 10 minutes, then titrate excess iodine with 0.1 mol/L sodium thiosulfate. Add 3 ml of starch indicator when approaching the end point, continue titration until the solution color disappears. At the same time, compared with the blank experiment.

结果计算:  Result calculation:

W曙 = fc^ ^ xl00 W曙= fc^ ^ xl00

m  m

式中: Vi_ 滴定空白样品所消耗的碘溶液 (ml)  Where: Vi_ titration of the iodine solution consumed by the blank sample (ml)

V2― 滴定样品所消耗的碘标准溶液 (ml) V 2 ― Iodine standard solution (ml) consumed by titrating the sample

N—碘标准液的浓度 (mol/L)  N-iodine standard concentration (mol/L)

0.106― 1 mmol/L N-乙烯基丁内酰胺的质量 (g)  Quality of 0.106-1 mmol/L N-vinyl butyrolactam (g)

m—样品的质量 (g) 2.1 不同引发体系对残留未反应原料含量的影响 M—the mass of the sample (g) 2.1 Effect of different initiator systems on the content of residual unreacted raw materials

本实验主要研究的是溶液聚合, 使用不同的引发剂进行聚合, 使用了多种引发体系, 过 氧化物体系, 如: 双氧水(¾02 ), 叔丁基过氧化氢, 过氧化苯甲酰; 氧化还原体系, 如: 过 4酸铵一亚 酸氢钠; 偶氮类, 如: 偶氮二异丁腈, 偶氮二异庚腈。 分别测试这些体系对残 留未反应原料含量的影响。 This experiment mainly studies solution polymerization, using different initiators for polymerization, using a variety of initiator systems, such as: hydrogen peroxide (3⁄40 2 ), t-butyl hydroperoxide, benzoyl peroxide; Redox system, such as: ammonium tetrahydrogenate monosodium hydride; azo, such as: azobisisobutyronitrile, azobisisoheptanenitrile. The effect of these systems on the content of residual unreacted raw materials was tested separately.

2.1.1 过氧化物体系 2.1.1 Peroxide system

过氧化物聚合机理如下:  The mechanism of peroxide polymerization is as follows:

链引发:  Chain trigger:

ROOR——► 2RO-  ROOR——► 2RO-

Figure imgf000006_0001
Figure imgf000006_0001

其中 ROOR代表过氧化物, R代表有机基团, 0为氧原子。  Wherein ROOR represents a peroxide, R represents an organic group, and 0 is an oxygen atom.

表 2过氧化物作引发剂的实验方案  Table 2 Experimental scheme of peroxide as initiator

诱 导 期 残留未反应 实验号 引发剂 力口入量 K值  Inducing period residual unreacted experiment number initiator initiator force input K value

(min) 原料含量  (min) raw material content

1 ¾02 1ml 30%的溶液 未引发 一 一 1 3⁄40 2 1ml 30% solution did not trigger one by one

2 叔丁基过氧化氢 1ml 65%的溶液 未引发 一 一  2 t-butyl hydroperoxide 1ml 65% solution did not trigger one

¾02 1ml 30%的溶液 3⁄40 2 1ml 30% solution

3 未引发 一 一  3 did not trigger one

+NaOH 0.2043 NaOH  +NaOH 0.2043 NaOH

4 H202 1ml 30%的溶液 2 58.3 1.72% +氨水 1ml 25%氨水 4 H 2 0 2 1ml 30% solution 2 58.3 1.72% + ammonia water 1ml 25% ammonia water

叔丁基过氧化氢 1ml 65%的溶液  Tert-butyl hydroperoxide 1ml 65% solution

5 10 57.5 2.07%  5 10 57.5 2.07%

+CuS04 0.0446g CuS04 +CuS0 4 0.0446g CuS0 4

6 过氧化苯甲酰 0.2061g 23  6 benzoyl peroxide 0.2061g 23

注: 反应条件为: 温度 75°C, 50ml N-乙烯基丁内酰胺 (NVP)单体, 200ml 水 表 2显示, 单独的 ¾02与叔丁基过氧化氢均不能引发聚合, ¾02在碱作用下分解成氢 过氧阴离子、 羟自由基、 羟负离子等一系列的中间产物, 对比 3、 4号实验可以发现, 不同的 碱对于 ¾02的引发效率有很大的影响, NaOH存在下, ¾02仍然不能引发, 而氨水可以迅 速使得 ¾02引发, 因此, ¾02的活化剂的选择对其的引发起了重要的作用。 同样, 2 与 5 号对比发现, 在有 Cu2+存在的条件下, 叔丁基过氧化氢有较高的引发效率, 因此, 叔丁基过 氧化氢也需要找到适合的活化剂。 对于过氧化苯甲酰, 它不需要活化剂便能引发, 但是得到 的残留未反应原料含量比较高, 而且反应时间比较长。 Note: The reaction conditions are: temperature 75 ° C, 50 ml N-vinyl butyrolactam (NVP) monomer, 200 ml water meter 2 shows that neither 3⁄40 2 nor t-butyl hydroperoxide can initiate polymerization, 3⁄40 2 in alkali Under the action of decomposition into a series of intermediates such as hydrogen peroxy anion, hydroxyl radical, hydroxy anion, etc., compared with experiments No. 3 and No. 4, it can be found that different alkalis have a great influence on the initiation efficiency of 3⁄40 2 , in the presence of NaOH. 3⁄40 2 still does not initiate, and ammonia can quickly cause 3⁄40 2 to initiate, therefore, the choice of 3⁄40 2 activator plays an important role in its initiation. Similarly, in comparison with No. 5 and No. 5, t-butyl hydroperoxide has a high initiation efficiency in the presence of Cu 2+ . Therefore, t-butyl hydroperoxide also needs to find a suitable activator. For benzoyl peroxide, it can be initiated without the need for an activator, but the residual unreacted raw material obtained is relatively high in content and the reaction time is relatively long.

2.1.2 氧化还原体系 2.1.2 Redox system

使用过硫酸铵一亚硫酸氢钠氧化还原体系, 当过硫酸铵: 亚硫酸氢钠的质量比为 2.0216: 0.8796(摩尔比大于 1 ),反应 24小时,体系粘度均未变化,体系未能引发; 当 o质量比为 4.6142: 0.5125 (摩尔比大约为 4: 1 ), 体系的颜色显红色, 24小时候体系未能引发。  Using ammonium persulfate-sodium bisulfite redox system, when the mass ratio of ammonium persulfate: sodium bisulfite is 2.0216: 0.8796 (molar ratio is greater than 1), the reaction viscosity is unchanged for 24 hours, the system fails to trigger When the mass ratio of o is 4.6142: 0.5125 (molar ratio is about 4:1), the color of the system is red, and the system fails to be triggered in 24 hours.

2.1.3 偶氮类 2.1.3 Azo

Fikentscher最先发展 N-乙烯基丁内酰胺的水溶液聚合方法, 釆用偶氮类引发剂引发时, 聚合机理如下:  Fikentscher first developed an aqueous solution polymerization method for N-vinyl butyrolactam. When it was initiated with an azo initiator, the polymerization mechanism was as follows:

链的引发:  Chain trigger:

RN≡NR R + N.

Figure imgf000007_0001
RN≡NR R + N.
Figure imgf000007_0001

链的传递:

Figure imgf000008_0001
Chain delivery:
Figure imgf000008_0001

止:  Stop:

Figure imgf000008_0002
Figure imgf000008_0002

其中 RN≡NR代表偶氮类引发剂, R代表有机基团, N为氮原子  Wherein RN≡NR represents an azo initiator, R represents an organic group, and N is a nitrogen atom.

表 3 偶氮类作引发剂的实验方案  Table 3 Experimental scheme of azo as initiator

残留未反 聚合温  Residual unreacted polymerization temperature

实验号 引发剂 加入量 (g) 聚合时间 (h) K值 应原料含  Experiment No. Initiator Adding amount (g) Polymerization time (h) K value

度 (°C)  Degree (°C)

量 (%)  the amount (%)

1 AIBN 0.0304 74 2.5 63.4 0.23  1 AIBN 0.0304 74 2.5 63.4 0.23

2 ABVN 0.0231 60 1.5 65.3 0.062 注: 以上残留未反应原料含量均为反应结束后加柠檬酸调节 PH值至 3-5, 搅拌 12小时测得 从以上数据可以发现, 偶氮类的引发剂能得到残留未反应原料含量较低的均聚 N-乙烯基 丁内酰胺。 而 AIBN与 AVBN相比, AVBN的反应温度更低, 引发效率更加高; ABVN的毒 性更加低, 本发明所研究的均聚 N-乙烯基丁内酰胺是医药级和食品级的, 对低毒性的要求较 高。  2 ABVN 0.0231 60 1.5 65.3 0.062 Note: The above residual unreacted raw materials are all after the end of the reaction, add citric acid to adjust the PH value to 3-5, stir for 12 hours. From the above data, it can be found that the azo initiator can be obtained. A homopolymeric N-vinyl butyrolactam having a low residual unreacted raw material content. Compared with AVBN, AIBN has a lower reaction temperature and higher efficiency. The toxicity of ABVN is lower. The homopolymerized N-vinyl butyrolactam studied in this invention is pharmaceutical grade and food grade, and has low toxicity. The requirements are higher.

引发剂的选择上可以发现, 首先, 氧化还原体系并不适合均聚 N-乙烯基丁内酰胺 K60 的制备, 而过氧化物则要考虑活化剂的选择, 体系更加复杂, 而偶氮类, 体系筒单, 反应温 度低, 引发效率高, 残留未反应原料含量低, ABVN相对于 AIBN又有这更加多的优点, 因 此我们引发剂釆用 ABVN。  The choice of initiator can be found. First, the redox system is not suitable for the preparation of homopolymeric N-vinyl butyrolactam K60, while the peroxide should consider the choice of activator, the system is more complicated, and azo, The system is simple, the reaction temperature is low, the initiation efficiency is high, and the residual unreacted raw material content is low. ABVN has more advantages than AIBN, so our initiator uses ABVN.

2.2产品后处理对残留未反应原料含量的影响  2.2 Effect of product post-treatment on the content of residual unreacted raw materials

通过研究 N-乙烯基丁内酰胺与均聚 N-乙烯基丁内酰胺的溶解性的特点,发现在二氯甲烷 中, N-乙烯基丁内酰胺溶于二氯甲烷, 而均聚 N-乙烯基丁内酰胺不溶, 釆取分液萃取。 表 4 产品后处理所用样品的实验方案 By studying the solubility characteristics of N-vinyl butyrolactam and homopoly N-vinyl butyrolactam, it was found that in dichloromethane, N-vinyl butyrolactam was dissolved in dichloromethane, and homopolymerized N- Vinyl butyrolactam is insoluble and is extracted by liquid separation. Table 4 Experimental protocol for samples used for product post-treatment

残留未反  Residue is not reversed

聚合温 聚合时 间  Polymerization temperature polymerization time

引发剂 加入量 (g) K值 应原料含  Initiator Adding amount (g) K value

度 (°C) ( ) ^  Degree (°C) ( ) ^

量 (%)  the amount (%)

ΑΙΒΝ 0.0304 74 2.5 63.4 0.23 以此实验为基准, 等样品降至室温, 加入 30ml二氯甲烷, 搅拌 20分钟, 使二氯甲烷充 分分散, 将分散的样品转移至分液漏斗, 静止至第二天分层, 分液, 下层为溶解了 N-乙烯基 丁内酰胺单体的二氯化碳, 上层为均聚 N-乙烯基丁内酰胺的水溶液, 测得残留未反应原料含 量为 0.058%,再将上层的均聚 N-乙烯基丁内酰胺水溶液中加入 30ml的二氯化碳,振荡摇匀, 静止, 等待第二天分层, 分液, 测得残留未反应原料含量为 0.027%。  ΑΙΒΝ 0.0304 74 2.5 63.4 0.23 Based on this experiment, the sample was cooled to room temperature, 30 ml of dichloromethane was added, and the mixture was stirred for 20 minutes to fully disperse the dichloromethane. The dispersed sample was transferred to a separatory funnel and allowed to stand until the next day. Layered, liquid separation, the lower layer is carbon tetrachloride in which N-vinyl butyrolactam monomer is dissolved, and the upper layer is an aqueous solution of homopolymerized N-vinyl butyrolactam, and the residual unreacted raw material content is determined to be 0.058%. Then, 30 ml of carbon dichloride was added to the upper aqueous solution of homopolymerized N-vinylbutyrolactam, shaken and shaken, and allowed to stand still. After stratification for the next day, the liquid was separated, and the residual unreacted raw material content was determined to be 0.027%.

利用这个方法对残留未反应原料含量的 低有明显的效果, 而且二氯甲烷除去可以通过 加热样品到 40°C左右,就可以将二氯甲烷除去; 二氯甲烷的毒性也比较低。 不过实验中发现, K60的粘度适中, 使用分液的方法可行, 但是如果体系的粘度比较大的话, 比如 K90、 K120 等等, 这个方法不适用, 因为 K90、 K120体系的粘度非常大, 分子间作用力非常大, 分液的 速度很慢, 分液所需要的时间很长, 有的甚至要一到两周, 这在实际生产过程中是不适用的。  This method has a significant effect on the low content of residual unreacted raw materials, and methylene chloride can be removed by heating the sample to about 40 ° C; methylene chloride is also less toxic. However, it has been found in experiments that the viscosity of K60 is moderate and the method of liquid separation is feasible. However, if the viscosity of the system is relatively large, such as K90, K120, etc., this method is not applicable because the viscosity of K90 and K120 systems is very large, and the intermolecular The force is very large, the dispensing speed is very slow, the time required for liquid separation is very long, and some even take one to two weeks, which is not applicable in the actual production process.

2.3 聚合工艺对残留未反应原料含量的影响  2.3 Effect of polymerization process on the content of residual unreacted raw materials

2.3.1 釆用特殊聚合工艺  2.3.1 Special polymerization process

多阶段递减补加引发剂, 并在聚合后期, 提高聚合温度。  The initiator is added in multiple stages, and the polymerization temperature is increased in the later stage of polymerization.

表 5 特殊工艺条件下的实验方案  Table 5 Experimental scheme under special process conditions

开 始 第 一 第 二 残留未 第一次 补加引 第二次  Start first, second, residue, not the first time, add the second

引 发 聚 合 次 聚 次 聚 Κ 反应原  Agglomeration polymerization

加入量 发剂的 聚合温  Adding amount of polymerization temperature

剂 温 度 合 时 合 时 值 料含量  Agent temperature combined with time value

(g) 、 量 (g) 度 (°C) 、 (g), quantity (g) degree (° C ),

( C) 间 (h) 间 (h) (%)  (C) between (h) (h) (%)

ABVN 0.0304 ~~ 54 Ϊ 0.0092 ~~ 75 Ϊ 62.3 0.013  ABVN 0.0304 ~~ 54 Ϊ 0.0092 ~~ 75 Ϊ 62.3 0.013

从表 5看出, 随着体系粘度增加, 通过多阶段升温并递减补加引发剂, 可以使体系中活 性自由基保持较高的浓度, 而自由基与剩余单体的碰撞几率增加, 充分聚合, 达到残留未反 应原料浓度降低的目的。 从表中数据也可以看出, 釆用分段升温并递减补加引发剂对降低残 留未反应原料效果显著。 2.3.2 高温条件下酸处理 It can be seen from Table 5 that as the viscosity of the system increases, by increasing the temperature and decreasing the additional initiator, the active radicals in the system can be kept at a higher concentration, and the collision probability of the free radicals with the remaining monomers is increased. , to achieve the purpose of reducing the concentration of residual unreacted raw materials. It can also be seen from the data in the table that the use of the stepwise heating and decrementing of the additional initiator has a significant effect on reducing the residual unreacted raw materials. 2.3.2 Acid treatment under high temperature conditions

加酸的目的是因为, 研究表明 (J. Ferguson, V.SunderRajan. PolymerJoural[J], 1979, (15): 627 )单体 N-乙烯基丁内酰胺在酸性条件下很容易会发生水解反应, 水解机理如下:  The purpose of acid addition is because studies have shown (J. Ferguson, V. SunderRajan. Polymer Joural [J], 1979, (15): 627) that monomeric N-vinyl butyrolactam readily undergoes hydrolysis under acidic conditions. The hydrolysis mechanism is as follows:

Figure imgf000010_0002
Figure imgf000010_0001
Figure imgf000010_0002
Figure imgf000010_0001

前面的实验使用的是柠檬酸, 现在对酸进行改进, 使用的酸可以是硫酸(H2S04 ), 硝酸 ( HN03 )。 The previous experiment used citric acid, and the acid is now modified to use sulfuric acid (H 2 S0 4 ), nitric acid (HN0 3 ).

聚合过程如下: 使用 AVBN在 54°C下, 先反应 1 小时, 然后补加 AVBN, 开始升温至 75°C ,在 75°C反应 ,观察粘度变化, K值到 60左右时候加酸调节 PH为 3-5之间,升温至 80°C , 保温搅拌 12小时。  The polymerization process was as follows: Using AVBN at 54 ° C, the reaction was first carried out for 1 hour, then AVBN was added, the temperature was raised to 75 ° C, and the reaction was observed at 75 ° C to observe the viscosity change. When the K value was about 60, the acid was adjusted to pH. Between 3-5, the temperature was raised to 80 ° C, and the mixture was stirred for 12 hours.

表 6 不同酸所用使用的实验方案  Table 6 Experimental protocols for the use of different acids

lh 后补 残留未反  After lh, the residue is not reversed.

实验号 引发剂 加入量 (g) 加 的 量 酸 K值 应原料含  Experiment No. Initiator Adding amount (g) Adding amount Acid K value

(g) 量(%)  (g) Quantity (%)

"1 AVBN ~~ 0.0212 0.0120 H2S04 ~ 67 0 "1 AVBN ~~ 0.0212 0.0120 H 2 S0 4 ~ 67 0

2 AVBN 0.0198 0.0118 HN03 65.8 0.022 2 AVBN 0.0198 0.0118 HN0 3 65.8 0.022

表 6中我们可以看到, H2S04的效果是最好的,残留未反应原料的浓度可以达到几乎为 0, 完全可以达到美国药典 (USP 32)所规定的范围。 为了满足美国药典 USP 32的规定, 恰当的引发剂, 特殊的工艺, 调整相关工艺参数, 才 能得到残留未反应原料含量较低的均聚 N-乙烯基丁内酰胺。 As can be seen in Table 6, the effect of H 2 S0 4 is the best, and the concentration of residual unreacted raw materials can reach almost zero, which is completely within the range specified by the United States Pharmacopoeia (USP 32). In order to meet the requirements of the US Pharmacopoeia USP 32, appropriate initiators, special processes, and adjustment of relevant process parameters, it is possible to obtain homopolymeric N-vinyl butyrolactam with a low residual unreacted raw material content.

为了得到残留未反应原料含量非常低的均聚 N-乙烯基丁内酰胺 K60最佳的引发剂是偶 氮二异庚腈 (ABVN), 聚合过程釆用特殊的分段高温, 随温度升高减少补加引发剂量的方法, 使用硫酸调节 pH4.2-4.5在 90-140°C高温下保温 4小时以上消残,这样即使不釆用二氯甲烷沉 淀等残单处理过程也能有效的降低残留未反应原料的含量,达到 USP 32所规定的小于 0.001% 的要求。 下面列举几个实施例更具体地说明本发明, 但本发明不受这些实施例的限制。 在下面的 内容中, 除非特殊说明, 将 "重量份" 仅表示为 "份", 将 "重量%" 仅表示为 "%"。  The best initiator for the homopolymerization of N-vinyl butyrolactam K60, which has a very low residual unreacted raw material content, is azobisisoheptanenitrile (ABVN). The polymerization process uses a special segmental high temperature, which increases with temperature. The method of reducing the dosage of the additional dosage is carried out by using sulfuric acid to adjust the pH 4.2-4.5 at a high temperature of 90-140 ° C for more than 4 hours, so that the residue can be effectively reduced even if the residual residue treatment process such as methylene chloride precipitation is not used. The amount of residual unreacted raw materials is less than 0.001% as specified in USP 32. The invention will be more specifically illustrated by the following examples, but the invention is not limited by these examples. In the following, unless otherwise stated, "parts by weight" is only expressed as "parts", and "% by weight" is only expressed as "%".

实施例 1  Example 1

向配有气体进口、 温度计的反应容器中添加 200份水、 50份 N-乙烯基丁内酰胺, 搅拌 的同时导入氮气, 将反应容器中的空气排净, 形成氮气氛围。 接着, 使用油浴进行加热使反 应容器的内部温度达到 57°C以后, 添加 0.003份偶氮二异庚腈。 当反应进行 2小时后, 补加 0.001份偶氮二异庚腈, 并将温度升至 62°C , 进一步继续反应 1小时, 再补加 0.001份偶氮二 异庚腈, 并将温度升至 72°C , 维持 72°C下反应 1小时。 之后, 立即向反应液中添加 50%的硫 酸溶液, 调节 pH值到 4.2, 将油浴温度升高至 90°C , 保持该温度, 搅拌 4小时后, 进行冷却。 结果获得具有固含量为 19.7%, 无色透明的中高分子量均聚 N-乙烯基丁内酰胺 K60聚合物溶 液。 产物的 K值(以重量浓度为 1%的水溶液测定) 为 58.7, 残留的未反应的 N-乙烯基丁内 酰胺含量在 lOppm以下。 实施例 2  200 parts of water and 50 parts of N-vinyl butyrolactam were added to a reaction vessel equipped with a gas inlet and a thermometer, and nitrogen gas was introduced while stirring, and the air in the reaction vessel was drained to form a nitrogen atmosphere. Next, after heating using an oil bath to bring the internal temperature of the reaction vessel to 57 ° C, 0.003 parts of azobisisoheptanenitrile was added. After the reaction was carried out for 2 hours, 0.001 parts of azobisisoheptanenitrile was added, and the temperature was raised to 62 ° C. The reaction was further continued for 1 hour, and 0.001 parts of azobisisoheptanenitrile was further added, and the temperature was raised to The reaction was maintained at 72 ° C for 1 hour at 72 ° C. Immediately thereafter, a 50% sulfuric acid solution was added to the reaction solution, the pH was adjusted to 4.2, the temperature of the oil bath was raised to 90 ° C, the temperature was maintained, and after stirring for 4 hours, it was cooled. As a result, a medium-high molecular weight homopolymeric N-vinyl butyrolactam K60 polymer solution having a solid content of 19.7% and being colorless and transparent was obtained. The K value of the product (measured as a 1% by weight aqueous solution) was 58.7, and the residual unreacted N-vinyl butyrolactam content was below 10 ppm. Example 2

与实施例 1不同是: 补加完偶氮二异庚腈后, 维持 72°C下反应 2小时; 油浴温度升高至 140°C , 保持该温度, 搅拌 12小时后, 得到固含量为 20.3%的无色透明的中高分子量均聚 N- 乙烯基丁内酰胺 K60聚合物溶液。 产物的 K值(以重量浓度为 1%的水溶液测定) 为 62.1 , 残留未反应的单体 N-乙烯基丁内酰胺含量在 lOppm以下。 实施例 3  The difference from Example 1 is as follows: After the addition of azobisisoheptanenitrile, the reaction is maintained at 72 ° C for 2 hours; the temperature of the oil bath is raised to 140 ° C, the temperature is maintained, and after stirring for 12 hours, the solid content is obtained. 20.3% of a colorless, transparent medium to high molecular weight homopoly N-vinyl butyrolactam K60 polymer solution. The K value of the product (measured as a 1% by weight aqueous solution) was 62.1, and the residual unreacted monomer N-vinyl butyrolactam content was below 10 ppm. Example 3

向配有气体进口、 温度计的反应容器中添加 100份水、 100份 N-乙烯基丁内酰胺, 搅拌 的同时导入氮气, 将反应容器中的空气排净, 形成氮气氛围。 接着, 使用油浴进行加热使反 应容器的内部温度达到 57°C以后, 添加 1份偶氮二异庚腈。 当反应进行 2小时后, 补力。0.5 份偶氮二异庚腈, 并将温度升至 62°C , 进一步继续反应 1小时, 再补加 0.5份偶氮二异庚腈, 并将温度升至 72°C , 维持 72°C下反应 3小时。 之后, 立即向反应液中添加 50%的硫酸溶液, 调节 pH值到 4.5, 将油浴温度升高至 120°C , 保持该温度, 搅拌 8小时后, 进行冷却。 结果 获得具有固含量为 49.8%, 无色透明的中高分子量均聚 N-乙烯基丁内酰胺 K60聚合物溶液。 产物的 K值(以重量浓度为 1%的水溶液测定) 为 63.5 , 残留未反应的单体 N-乙烯基丁内酰 胺含量在 lOppm以下。 实施例 4: 100 parts of water and 100 parts of N-vinyl butyrolactam were added to a reaction vessel equipped with a gas inlet and a thermometer, and nitrogen gas was introduced while stirring, and the air in the reaction vessel was drained to form a nitrogen atmosphere. Then, use an oil bath to heat it up. After the internal temperature of the vessel reached 57 ° C, 1 part of azobisisoheptanenitrile was added. When the reaction was carried out for 2 hours, the force was applied. 0.5 parts of azobisisoheptanenitrile, and the temperature was raised to 62 ° C, the reaction was further continued for 1 hour, 0.5 parts of azobisisoheptanenitrile was added, and the temperature was raised to 72 ° C, maintained at 72 ° C Reaction for 3 hours. Immediately thereafter, a 50% sulfuric acid solution was added to the reaction liquid, the pH was adjusted to 4.5, the oil bath temperature was raised to 120 ° C, the temperature was maintained, and after stirring for 8 hours, the mixture was cooled. As a result, a medium-high molecular weight homopolymeric N-vinyl butyrolactam K60 polymer solution having a solid content of 49.8% and being colorless and transparent was obtained. The K value of the product (measured as a 1% by weight aqueous solution) was 63.5, and the residual unreacted monomer N-vinyl butyrolactam content was 10 ppm or less. Example 4:

向配有气体进口、 温度计的反应容器中添加 150份水、 50份 N-乙烯基丁内酰胺, 搅拌的 同时导入氮气, 将反应容器中的空气排净, 形成氮气氛围。 接着, 使用油浴进行加热使反应 容器的内部温度达到 57°C以后, 添加 0.3份偶氮二异丁腈。 当反应进行 2小时后, 补力。0.15 份偶氮二异丁腈,并将温度升至 62°C ,进一步继续反应 1小时,再补加 0.15份偶氮二异丁腈, 并将温度升至 72°C , 维持 72°C下反应 1小时。之后, 立即向反应液中添加 50%的硫酸溶液以 及 50份水, 调节 pH值到 4.2, 将油浴温度升高至 90°C , 保持该温度, 搅拌 12小时后, 进行 冷却。 结果获得具有固含量为 24.6% , 无色透明的均聚 N-乙烯基丁内酰胺 K60聚合物溶液。 产物的 K值(以重量浓度为 1%的水溶液测定) 为 49.5 , 残留未反应的单体 N-乙烯基丁内酰 胺含量在 lOppm以下。 对比例 1  To the reaction vessel equipped with the gas inlet and the thermometer, 150 parts of water and 50 parts of N-vinyl butyrolactam were added, and nitrogen gas was introduced while stirring, and the air in the reaction vessel was drained to form a nitrogen atmosphere. Next, after heating in an oil bath to bring the internal temperature of the reaction vessel to 57 ° C, 0.3 part of azobisisobutyronitrile was added. When the reaction was carried out for 2 hours, the force was applied. 0.15 parts of azobisisobutyronitrile, and the temperature was raised to 62 ° C, the reaction was further continued for 1 hour, 0.15 parts of azobisisobutyronitrile was added, and the temperature was raised to 72 ° C, maintained at 72 ° C Reaction for 1 hour. Immediately thereafter, a 50% sulfuric acid solution and 50 parts of water were added to the reaction liquid, the pH was adjusted to 4.2, the temperature of the oil bath was raised to 90 ° C, the temperature was maintained, and after stirring for 12 hours, it was cooled. As a result, a homopolymeric N-vinyl butyrolactam K60 polymer solution having a solid content of 24.6% and being colorless and transparent was obtained. The K value of the product (measured as a 1% by weight aqueous solution) was 49.5, and the residual unreacted monomer N-vinyl butyrolamide content was below 10 ppm. Comparative example 1

除了使用硝酸替代硫酸以外, 与实施例 1 同样的操作, 进行聚合反应, 得到 19.9%的无 色透明的均聚 N-乙烯基丁内酰胺 K60聚合物溶液。 产物的 K值(以重量浓度为 1%的水溶液 测定) 为 54.8, 残留未反应的单体 N-乙烯基丁内酰胺含量在 80ppm以上。 对比例 2:  Polymerization was carried out in the same manner as in Example 1 except that nitric acid was used instead of sulfuric acid to obtain 19.9% of a colorless transparent homopolymeric N-vinylbutyrolactam K60 polymer solution. The K value of the product (measured as a 1% by weight aqueous solution) was 54.8, and the residual unreacted monomer N-vinyl butyrolactam content was 80 ppm or more. Comparative example 2:

向配有气体进口、 温度计的反应容器中添加 200份水、 50份 N-乙烯基丁内酰胺, 搅拌的 同时导入氮气, 将反应容器中的空气排净, 形成氮气氛围。 接着, 使用油浴进行加热使反应 容器的内部温度达到 57°C以后, 添加 0.3份偶氮二异庚腈。 当反应进行 2小时后, 补力。0.15 份偶氮二异庚腈,并将温度升至 62°C ,进一步继续反应 1小时,再补加 0.05份偶氮二异庚腈, 并将温度升至 72°C , 维持 72°C下反应 1小时。 冷却至室温, 加入 200ml二氯甲烷, 充分搅拌 均匀, 静置 24h待其充分分层, 取上层溶液测得 K值为 59.1 , 测得残单为 500ppm以上, 将 上层清夜取出, 再加入 200ml二氯甲烷重复搅拌、 分层的过程, 静置 24h后, 测得获得的无 色透明的均聚 N-乙烯基丁内酰胺 K60聚合物溶液的 K值 59.0, 残单为 70ppm以上。 对比例 3 To a reaction vessel equipped with a gas inlet and a thermometer, 200 parts of water and 50 parts of N-vinyl butyrolactam were added, and nitrogen gas was introduced while stirring, and the air in the reaction vessel was drained to form a nitrogen atmosphere. Next, after heating using an oil bath so that the internal temperature of the reaction container reached 57 ° C, 0.3 part of azobisisoheptanenitrile was added. When the reaction was carried out for 2 hours, the force was applied. 0.15 parts of azobisisoheptanenitrile, and the temperature was raised to 62 ° C, the reaction was further continued for 1 hour, and then 0.05 parts of azobisisoheptanenitrile was added, and the temperature was raised to 72 ° C, and maintained at 72 ° C. Reaction for 1 hour. Cool to room temperature, add 200ml of dichloromethane, stir well, let stand for 24h to fully stratify, take the upper layer to measure the K value of 59.1, the measured residue is more than 500ppm, will The upper layer was taken out at night, and then 200 ml of dichloromethane was added to repeat the stirring and stratification process. After standing for 24 hours, the obtained colorless transparent homopolymer N-vinyl butyrolactam K60 polymer solution was found to have a K value of 59.0, It is 70ppm or more. Comparative example 3

向配有气体进口、 温度计的反应容器中添加 200份水、 50份 N-乙烯基丁内酰胺, 搅拌的 同时导入氮气, 将反应容器中的空气排净, 形成氮气氛围。 接着, 使用油浴进行加热使反应 容器的内部温度达到 57°C以后, 添加 0.5份偶氮二异庚腈, 反应 4小时后, 立即向反应液中 添加 50%的硫酸溶液, 调节 pH值到 4.2, 将体系温度升至 140°C , 保温 4小时, 得到无色透 明的均聚 N-乙烯基丁内酰胺 K60聚合物溶液的 K值为 37.9, 残单为 500ppm以上。  To a reaction vessel equipped with a gas inlet and a thermometer, 200 parts of water and 50 parts of N-vinyl butyrolactam were added, and nitrogen gas was introduced while stirring, and the air in the reaction vessel was drained to form a nitrogen atmosphere. Next, after heating in an oil bath to bring the internal temperature of the reaction vessel to 57 ° C, 0.5 part of azobisisoheptanenitrile was added, and after reacting for 4 hours, a 50% sulfuric acid solution was immediately added to the reaction liquid to adjust the pH to 4.2, the temperature of the system was raised to 140 ° C, and kept for 4 hours, and the K value of the colorless transparent homopolymer N-vinyl butyrolactam K60 polymer solution was 37.9, and the residual amount was 500 ppm or more.

因此, 本发明通过研究在均聚 N-乙烯基丁内酰胺 K60的溶液聚合过程中, 不同的引发体 系, 不同的聚合过程工艺对残留单体含量的影响,从而调整均聚 N-乙烯基丁内酰胺 K60的聚 合工艺, 获得了低残单的均聚 N-乙烯基丁内酰胺 K60。  Therefore, the present invention adjusts the homopolymerization of N-vinyl butyl by studying the effect of different initiation systems and different polymerization processes on the residual monomer content in the solution polymerization process of homopolymerized N-vinyl butyrolactam K60. The polymerization process of lactam K60 gave a low residual single homopolymer N-vinyl butyrolactam K60.

综上,本发明的低残单中高分子量均聚 Ν-乙烯基丁内酰胺 Κ60水溶液的合成方法设计巧 妙,制备筒单,制备出的低残单中高分子量均聚 Ν-乙烯基丁内酰胺 Κ60水溶液的残单在 lOppm 以下、 K值 58-65 , 适于大规模推广应用。  In summary, the method for synthesizing the high-molecular-weight homopoly-vinylbutyrolactam Κ60 aqueous solution in the low-residue single-book of the present invention is ingeniously designed, and the prepared low-single medium-high molecular weight homopoly-vinyl butyrolactam Κ60 is prepared. The residue of the aqueous solution is below 10 ppm and the K value is 58-65, which is suitable for large-scale popularization and application.

在此说明书中, 本发明已参照其特定的实施例作了描述。 但是, 很显然仍可以作出各种 修改和变换而不背离本发明的精神和范围。 因此,说明书应被认为是说明性的而非限制性的。  In this specification, the invention has been described with reference to specific embodiments thereof. However, it will be apparent that various modifications and changes can be made without departing from the spirit and scope of the invention. Accordingly, the description is to be considered as illustrative and not restrictive.

Claims

权利要求 Rights request 1、 一种低残单中高分子量均聚 N-乙烯基丁内酰胺 K60水溶液的合成方法, 其特征在于, 在惰性气体存在条件下, 以 20~50%重量的 N-乙烯基丁内酰胺单体水溶液为原料, 在聚合温度 57°C~72°C条件下, 搅拌反应 4-6小时中分段升温并递减加入引发剂, 引发剂为偶氮二异庚腈, 总共加入引发剂的量为 N-乙烯基丁内酰胺单体质量的 0.01 -2% , 待体系 K值达到 58-65 , 加硫 酸调 pH为 4.2~4.5在 90-140 温度条件下保温搅拌 4小时以上消除残单, 从而得到 20~50%重量 的残单在 lOppm以下且 K值为 58~65的无色透明的低残单中高分子量均聚 N-乙烯基丁内酰胺 K60水溶液。 1 . A method for synthesizing a high-molecular-weight homopolymerized N-vinyl butyrolactam K60 aqueous solution in a low residual single product, characterized in that, in the presence of an inert gas, 20 to 50% by weight of N-vinyl butyrolactam The aqueous solution is used as a raw material. Under the polymerization temperature of 57 ° C to 72 ° C, the reaction is stirred for 4-6 hours, and the initiator is added in a stepwise manner. The initiator is azobisisoheptonitrile, and the total amount of the initiator is added. It is 0.01-2% of the mass of N-vinyl butyrolactam monomer, the K value of the system is 58-65, the pH of the sulfuric acid is adjusted to 4.2~4.5, and the temperature is stirred for more than 4 hours at 90-140 temperature to eliminate the residual. Thus, 20 to 50% by weight of a high-molecular-weight homogeneous N-vinyl butyrolactam K60 aqueous solution having a residual color of 10 ppm or less and a K value of 58 to 65 in a colorless and transparent low residual single sheet is obtained. 2、 根据权利要求 1所述的低残单中高分子量均聚 N-乙烯基丁内酰胺 K60水溶液的合成方 法, 其特征在于, 所述分段升温并递减加入引发剂具体釆用下列步骤: 先在 57°C加入引发剂 总重量的 40~60%, 开始聚合, 2h后, 在 62°C补加引发剂总重量的 10~30%, 继续反应 lh后, 在 72 补加引发剂总重量的 10~30% , 继续反应 1 -3h。  2 . The method for synthesizing a high-molecular-weight homopolymerized N-vinyl butyrolactam K60 aqueous solution according to claim 1 , wherein the step of heating and decreasing the addition of the initiator comprises the following steps: Adding 40~60% of the total weight of the initiator at 57 °C, starting the polymerization. After 2 hours, add 10~30% of the total weight of the initiator at 62 °C. After the reaction is continued for 1 hour, the total weight of the initiator is added at 72. 10~30%, continue to react for 1-3h. 3、 根据权利要求 1所述的低残单中高分子量均聚 N-乙烯基丁内酰胺 K60水溶液的合成方 法, 其特征在于, 所述硫酸以 50%硫酸溶液的方式加入。  The method for synthesizing a low-residue medium-high molecular weight homopolymeric N-vinyl butyrolactam K60 aqueous solution according to claim 1, wherein the sulfuric acid is added as a 50% sulfuric acid solution. 4、 根据权利要求 1所述的低残单中高分子量均聚 N-乙烯基丁内酰胺 K60水溶液的合成方 法, 其特征在于, 所述保温搅拌消除残单的温度为 90°C、 120°C或 140°C。  The method for synthesizing a high-molecular-weight homopolymerized N-vinyl butyrolactam K60 aqueous solution according to claim 1, wherein the temperature of the heat-dissipating stirring elimination residue is 90 ° C and 120 ° C. Or 140 ° C. 5、 根据权利要求 1所述的低残单中高分子量均聚 N-乙烯基丁内酰胺 K60水溶液的合成方 法, 其特征在于, 所述保温搅拌的时间为 4-12小时。  The method for synthesizing a high-molecular-weight homopolymerized N-vinyl butyrolactam K60 aqueous solution according to claim 1, wherein the incubation time is 4-12 hours.
PCT/CN2012/079065 2012-05-16 2012-07-23 Method for synthesizing aqueous solution of homopolymer n-vinyl butyrolactam (k60) with low residual monomer and middle-high molecular weight Ceased WO2013170536A1 (en)

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