WO2012111240A1 - 塩化ビニル系樹脂組成物 - Google Patents
塩化ビニル系樹脂組成物 Download PDFInfo
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- WO2012111240A1 WO2012111240A1 PCT/JP2011/080422 JP2011080422W WO2012111240A1 WO 2012111240 A1 WO2012111240 A1 WO 2012111240A1 JP 2011080422 W JP2011080422 W JP 2011080422W WO 2012111240 A1 WO2012111240 A1 WO 2012111240A1
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- acid
- vinyl chloride
- chloride resin
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- pentaerythritol
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/04—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08L27/06—Homopolymers or copolymers of vinyl chloride
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
- C08K13/02—Organic and inorganic ingredients
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0091—Complexes with metal-heteroatom-bonds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/05—Alcohols; Metal alcoholates
- C08K5/053—Polyhydroxylic alcohols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/06—Ethers; Acetals; Ketals; Ortho-esters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/07—Aldehydes; Ketones
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
- C08K5/098—Metal salts of carboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/02—Polyalkylene oxides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/014—Additives containing two or more different additives of the same subgroup in C08K
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/13—Phenols; Phenolates
- C08K5/134—Phenols containing ester groups
- C08K5/1345—Carboxylic esters of phenolcarboxylic acids
Definitions
- the present invention relates to a vinyl chloride resin composition, and more specifically, without using a heavy metal stabilizer such as lead or tin which is problematic from the viewpoint of safety and environmental protection, thermal stability and color resistance,
- the present invention relates to a vinyl chloride resin composition having excellent processability and suitable for building materials.
- vinyl chloride resin can easily adjust the hardness by adding a plasticizer, it can be used for various applications.
- a hard material containing no or little plasticizer (0 to 10 parts by mass with respect to 100 parts by mass of the vinyl chloride resin) or a semi-rigid material containing a small amount of plasticizer (100 parts by mass of the vinyl chloride resin)
- the vinyl chloride resin composition (10 to 50 parts by mass) is widely used in building materials and the like because of its excellent rigidity. Therefore, in the case of these hard or semi-rigid vinyl chloride resin compositions, higher performance is required not only during processing exposed to high temperature and pressure, but also in thermal stability and color resistance as a molded product. Is done.
- a hard vinyl chloride-based resin composition has a high melt viscosity, requires processing at a high temperature, and requires a high degree of thermal stability because it adds little or no liquid component such as a plasticizer.
- the color tone of products is regarded as important, and coloring resistance is emphasized.
- a vinyl chloride resin composition containing a composite stabilizer containing zinc generates zinc chloride when thermal decomposition starts, and this zinc chloride acts as a catalyst to promote deterioration of the vinyl chloride resin.
- a method for preventing this a method is known in which polyols are used in combination and zinc chloride is chelated to be inactivated.
- polyols include pentaerythritol and condensates of pentaerythritol such as dipentaerythritol and tripentaerythritol.
- pentaerythritol has sublimation properties, and there are concerns about phenomena such as contamination of processing equipment and rough skin on vinyl chloride resin composition products. Therefore, it is necessary to reduce the addition of pentaerythritol as much as possible. is there.
- dipentaerythritol and tripentaerythritol are compounds that impart a thermal stabilization effect to the vinyl chloride resin composition.
- these compounds have a vinyl chloride resin composition. Since the melting point is higher than the molding processing temperature of the product and the compatibility with the vinyl chloride resin is poor, poor dispersion occurs in the resin, plate out and contaminate the processing machine, resulting in a thermal stabilization effect There was a problem that it was insufficient or the appearance of the molded product was deteriorated.
- an object of the present invention is to provide a vinyl chloride resin composition that is excellent in thermal stability, color resistance and processability, and does not contain heavy metal stabilizers such as lead, tin, and barium, and is suitable for building materials. There is.
- the present invention is based on 100 parts by weight of vinyl chloride resin.
- A 0.01-10 parts by mass of organic acid calcium salt and / or organic acid zinc salt
- B 0.01-3 parts by mass of calcium acetylacetonate and / or zinc acetylacetonate
- C a vinyl chloride resin composition containing 0.01 to 10 parts by mass of a hydrotalcite compound and
- d 0.01 to 10 parts by mass of a polyol mixture
- the polyol mixture as the component (d) is a polyol mixture composed of pentaerythritol and a condensate thereof.
- n 1 to 3 of the total amount of the polyol mixture.
- a vinyl chloride resin composition is provided.
- the present invention further provides (e) the vinyl chloride resin composition containing 0.1 to 8 parts by mass of titanium dioxide.
- the above (d) polyol mixture is a polyol mixture comprising pentaerythritol and a condensate thereof.
- n 1 pentamer with respect to the total amount of the polyol mixture.
- the present invention also provides the vinyl chloride resin composition used for building materials.
- a vinyl chloride resin that is excellent in thermal stability, coloring resistance and processability, particularly excellent in coloration inhibiting effect, and does not contain heavy metal stabilizers such as lead, tin, and barium, and is suitable for building materials.
- a composition can be provided.
- the vinyl chloride resin used in the present invention is not particularly limited to the polymerization method such as bulk polymerization, solution polymerization, suspension polymerization, emulsion polymerization, and examples thereof include polyvinyl chloride, chlorinated polyvinyl chloride, and polychlorination.
- an organic acid calcium salt and / or an organic acid zinc salt is used as the component (a).
- organic acid calcium salts include calcium salts such as organic carboxylic acids, phenols, and organic phosphoric acids.
- organic acid zinc salt the zinc salt which changed the calcium salt illustrated as said organic acid calcium salt into zinc is mentioned.
- organic carboxylic acid examples include acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, enanthic acid, caprylic acid, pelargonic acid, 2-ethylhexylic acid, neodecanoic acid, capric acid, undecanoic acid, lauric acid, tridecanoic acid , Myristic acid, palmitic acid, isostearic acid, stearic acid, 12-hydroxystearic acid, behenic acid, montanic acid, benzoic acid, monochlorobenzoic acid, p-tert-butylbenzoic acid, dimethylhydroxybenzoic acid, 3,5-di Tert-butyl-4-hydroxybenzoic acid, toluic acid, dimethylbenzoic acid, ethylbenzoic acid, cumic acid, n-propylbenzoic acid, aminobenzoic acid, N, N-dimethylaminobenzoic acid, acetoxybenzoic
- Acids or monoesters or monoamide compounds thereof di- or triester compounds of trivalent or tetravalent carboxylic acids such as butanetricarboxylic acid, butanetetracarboxylic acid, hemimellitic acid, trimellitic acid, merophanic acid, pyromellitic acid, etc. It is done.
- phenols examples include tert-butylphenol, nonylphenol, dinonylphenol, cyclohexylphenol, phenylphenol, octylphenol, phenol, cresol, xylenol, n-butylphenol, isoamylphenol, ethylphenol, isopropylphenol, isooctylphenol, 2 -Ethylhexylphenol, tertiary nonylphenol, decylphenol, tertiary octylphenol, isohexylphenol, octadecylphenol, diisobutylphenol, methylpropylphenol, diamylphenol, methylisofuxylphenol, methyltertiaryoctylphenol and the like.
- organic phosphoric acid examples include mono or dioctyl phosphoric acid, mono or didodecyl phosphoric acid, mono or dioctadecyl phosphoric acid, mono or di- (nonylphenyl) phosphoric acid, phosphonic acid nonylphenyl ester, and phosphonic acid stearyl ester. Etc.
- the component (a) some or all of the acid salt, neutral salt, basic salt, or basic salt base that is an organic acid calcium salt and / or an organic zinc salt is neutralized with carbonic acid.
- An overbased complex may be used as the component (a).
- the organic acid calcium salt and the organic acid zinc salt may be used alone or in combination.
- Each organic acid calcium salt and organic acid zinc salt may be used alone or in combination of two or more.
- an organic carboxylate is preferable from the viewpoint of heat resistance and coloring suppression effect.
- the content of the organic acid calcium salt and / or the organic acid zinc salt as the component (a) is 0.01 to 10 with respect to 100 parts by mass of the vinyl chloride resin.
- the amount is preferably from 0.1 to 6 parts by mass, more preferably from 0.5 to 3 parts by mass, from the viewpoint of heat resistance and coloring suppression effect.
- the content of the component (a) is less than 0.01 parts by mass, the effect is hardly observed, and even if it exceeds 10 parts by mass, the effect is not further improved, but rather heat resistance and coloring suppression effect, etc. May cause adverse effects.
- organic acid calcium salt As said (a) component, it is preferable to use together 1 or more types of organic acid calcium salt, and 1 or more types of organic acid zinc salt, and content of organic acid calcium salt in that case is vinyl chloride resin 100 mass
- the amount of the organic acid zinc salt is preferably 0.01 to 5 parts by weight, and preferably 0.05 to 3 parts by weight. Part by mass is more preferable.
- component (b) of the present invention will be described.
- calcium acetylacetonate and / or zinc acetylacetonate is used as the component (b).
- Such calcium acetylacetonate and zinc acetylacetonate may be used alone or in combination.
- the content of calcium acetylacetonate and zinc acetylacetonate as the component (b) is 0.01 to 3 parts by mass with respect to 100 parts by mass of the vinyl chloride resin. From the viewpoint of the coloring suppression effect, it is preferably 0.05 to 2 parts by mass, more preferably 0.1 to 1 part by mass. When the content of the component (b) is less than 0.01 parts by mass, the coloring suppression effect cannot be sufficiently exhibited, and when it is more than 3 parts by mass, the workability may be deteriorated.
- a hydrotalcite compound is used as the component (c).
- the hydrotalcite compound refers to a carbonate and double carbonate compound of magnesium and / or zinc and aluminum.
- the hydrotalcite compound may be a natural product or a synthetic product. Examples of the synthetic method of the synthetic product include known methods described in JP-B No. 46-2280, JP-B No. 50-30039, JP-B No. 51-29129, JP-A No. 61-174270, and the like. can do.
- the hydrotalcite compound can be used without being limited by the crystal structure, the crystal particle system, the presence or absence of crystal water and the amount thereof.
- the hydrotalcite can also be treated with perchloric acid, and its surface is treated with a higher fatty acid such as stearic acid, a higher fatty acid metal salt such as an alkali metal oleate, or an organic sulfone such as an alkali metal dodecylbenzenesulfonate.
- a higher fatty acid such as stearic acid
- a higher fatty acid metal salt such as an alkali metal oleate
- an organic sulfone such as an alkali metal dodecylbenzenesulfonate.
- Those coated with acid metal salts, higher fatty acid amides, higher fatty acid esters or waxes can also be used.
- hydrotalcite compound which is the component (c) a compound represented by the following general formula (1) is preferable, and among them, zinc-modified hydrotalcite containing zinc from the viewpoint of thermal stability and coloring suppression effect. Is more preferable.
- the content of the hydrotalcite compound as the component (c) is 0.01 to 10 parts by mass with respect to 100 parts by mass of the vinyl chloride resin, and the thermal stability. From the viewpoint of the coloring suppression effect, 0.05 to 5 parts by mass is preferable, and 0.1 to 3 parts by mass is more preferable.
- the content of the component (d) is less than 0.01 parts by mass, the effect of improving the heat resistance is hardly observed, and even if it exceeds 10 parts by mass, the effect is not improved any more. May be adversely affected.
- a polyol mixture is used as the component (d).
- a polyol mixture is a polyol mixture composed of pentaerythritol and a condensate thereof.
- n degree of condensation of pentaerythritol
- n 1 to 3 of the total amount of pentaerythritol and the condensate thereof with respect to the total amount of the polyol mixture.
- the content is preferably 10-30% by mass
- the total content of pentaerythritol with n 1-3 and its condensate Is more preferably 5 to 30% by mass.
- the condensate of pentaerythritol represented by the general formula (2) was ether-bonded in the molecule, the intermediate methylol group was ether-bonded with other molecules, and further connected in a network. In addition, it may also include those that are further linked in molecules and become macrocyclic ether structures in various places.
- the polyol mixture is not particularly limited and can be produced by a known method.
- pentaerythritol and / or pentaerythritol condensate can be produced by heat dehydration condensation reaction as it is or in the presence of a suitable catalyst and solvent.
- Examples of the catalyst used for the production of the polyol mixture include inorganic acids and organic acids that are usually used in the dehydration condensation reaction of alcohols.
- examples of inorganic acids include mineral acids such as phosphoric acid and sulfuric acid; acidic salts of these mineral acids; solid acid catalysts such as clay minerals (for example, montmorillonite), silica / alumina, and zeolite.
- examples of the organic acid include formic acid and p-toluenesulfonic acid.
- the amount of the catalyst used is not particularly limited, but when a water-soluble acid catalyst is used, it may be an amount that can maintain the pH in the reaction system during the reaction below 7, preferably 5 or less. When a solid acid catalyst is used, the amount used is usually 0.1 to 100% by mass with respect to pentaerythritol.
- Examples of the solvent used in the production of the polyol mixture include hydrocarbons such as benzene, xylene, decalin, tetralin, dioxane, tetrahydrofuran, ethyl ether, anisole, phenyl ether, diglyme, tetraglyme, 18-crown-6, and the like.
- hydrocarbons such as benzene, xylene, decalin, tetralin, dioxane, tetrahydrofuran, ethyl ether, anisole, phenyl ether, diglyme, tetraglyme, 18-crown-6, and the like.
- ketones such as methyl acetate, ethyl butyrate, methyl benzoate and ⁇ -butyrolactone, N-methylpyrrolidone-one, N, N-dimethylacetamide, N-methylpiperidone, hexamethylphosphoric triamide and other N- Substituted amides, tertiary amines such as N, N-diethylaniline, N-methylmorpholine, pyridine and quinoline, sulfones such as sulfolane, sulfoxides such as dimethyl sulfoxide, 1,3-dimethyl-2-imidazo Urea induction of lysinone, etc. , Phosphine oxides such as tributylphosphine oxide, and silicone oil and the like, also may be a water-containing product which was dehydrated.
- the reaction temperature of the heat dehydration condensation in the production of the polyol mixture is usually about 100 to 280 ° C., more preferably 150 to 240 ° C. If it is lower than 100 ° C., the reaction may be slow, and if it is higher than 280 ° C., it may be difficult to control the condensation reaction.
- the content of the polyol mixture as the component (d) is 0.01 to 10 parts by mass with respect to 100 parts by mass of the vinyl chloride resin. From this point, it is preferably added in an amount of 0.05 to 5 parts by mass, more preferably 0.1 to 3 parts by mass. When the amount is less than 0.01 parts by mass, the effect of addition is insufficient, and when the amount is more than 10 parts by mass, plate-out may occur.
- the vinyl chloride resin composition of the present invention is used for building materials, particularly for white window frames, it is preferable to further contain titanium dioxide as the component (e). Since the vinyl chloride resin composition of the present invention has a coloration suppressing effect, the product inherent white color can be obtained without discoloration.
- the content of titanium dioxide as the component (e) is preferably 0.05 to 10 parts by mass, more preferably 0.1 to 8 parts by mass, and 0.5 to 6 parts by mass with respect to 100 parts by mass of the vinyl chloride resin. Part is preferred.
- the vinyl chloride resin composition of the present invention further contains a lubricant from the viewpoint of processability.
- the lubricant used in the present invention can be appropriately selected from known lubricants.
- Known lubricants include, for example, hydrocarbon lubricants such as low molecular weight wax, paraffin wax, polyethylene wax, chlorinated hydrocarbon, and fluorocarbon; natural wax lubricants such as carnauba wax and candelilla wax; lauric acid, stearic acid, Fatty acid lubricants such as higher fatty acids such as behenic acid or oxyfatty acids such as hydroxystearic acid; aliphatic amide compounds such as stearylamide, laurylamide, oleylamide or alkylenebisfats such as methylenebisstearylamide, ethylenebisstearylamide Aliphatic amide lubricants such as aliphatic amides; fatty acid monohydric alcohol ester compounds such as stearyl stearate and butyl stearate, or glycerin tristearate, sorbitan tristearate, pentaeryth
- the content thereof is preferably 0.001 to 10 parts by mass with respect to 100 parts by mass of the vinyl chloride resin from the viewpoint of processability. In particular, it is preferably 0.05 to 5 parts by mass.
- the components (a) to (d), and the component (e), lubricant, and other additive components added to the vinyl chloride resin as necessary are blended.
- Timing is not particularly limited.
- two or more kinds selected from the components (a) to (d) and, if necessary, the component (e) and a lubricant and other optional additives, are made into one pack, and the mixture is made into a vinyl chloride resin. You may mix
- the vinyl chloride resin composition of the present invention other additives usually used in vinyl chloride resin compositions such as plasticizers, zeolite compounds, ⁇ -diketone compounds, perchlorates, epoxy compounds,
- the effects of the present invention include antioxidants such as polyhydric alcohols, phosphorus-based, phenol-based and sulfur-based materials, ultraviolet light absorbers, hindered amine-based light stabilizers, fillers, foaming agents, flame retardants, flame retardant aids, etc. It can be added within a range that is not impaired (preferably 100 parts by mass or less with respect to 100 parts by mass of the vinyl chloride resin).
- plasticizer examples include phthalate plasticizers such as dibutyl phthalate, butyl hexyl phthalate, diheptyl phthalate, dioctyl phthalate, diisononyl phthalate, diisodecyl phthalate, dilauryl phthalate, dicyclohexyl phthalate, and dioctyl terephthalate; , Diisodecyl adipate, di (butyl diglycol) adipate and other adipate plasticizers; triphenyl phosphate, tricresyl phosphate, trixylenyl phosphate, tri (isopropylphenyl) phosphate, triethyl phosphate, tributyl phosphate, trioctyl phosphate, tri Phosphate such as (butoxyethyl) phosphate, octyl diphenyl phosphate Plasticizers: polyhydric plastic
- the content of the plasticizer can be arbitrarily changed, but it is particularly preferably 10 parts by mass or less with respect to 100 parts by mass of the vinyl chloride resin, whereby a hard material is obtained.
- a vinyl chloride resin By using a vinyl chloride resin, the effect of the present invention can be further exhibited.
- the plasticizer can also be preferably used for semi-rigid applications containing 50 parts by mass or less with respect to 100 parts by weight of the vinyl chloride resin.
- the zeolite compound is an aluminosilicate of alkali or alkaline earth metal having a unique three-dimensional zeolite crystal structure, and representative examples thereof include A-type, X-type, Y-type and P-type zeolite, monodenite, anal Sites, sodalite group aluminosilicates, clinobutyrolite, erionite, chabazite, etc., and water-containing substances having crystal water (so-called zeolite water) of these zeolite compounds or anhydrides from which crystal water has been removed.
- those having a particle diameter of 0.1 to 50 ⁇ m can be used, and those having a particle diameter of 0.5 to 10 ⁇ m are particularly preferable.
- ⁇ -diketone compound examples include dehydroacetic acid, dibenzoylmethane, palmitoylbenzoylmethane, stearoylbenzoylmethane, and the like, and these metal salts are also useful.
- perchlorates include perchloric acid metal salts, ammonium perchlorate, and perchloric acid-treated silicates.
- metal constituting these metal salts include lithium, sodium, potassium, calcium, magnesium, strontium, barium, zinc, cadmium, lead, and aluminum.
- the perchloric acid metal salt may be an anhydride or a hydrated salt, and may be one dissolved in an alcohol or ester solvent such as butyl diglycol or butyl diglycol adipate or a dehydrate thereof.
- epoxy compound examples include bisphenol type and novolak type epoxy resins, epoxidized soybean oil, epoxidized linseed oil, epoxidized tung oil, epoxidized fish oil, epoxidized beef tallow oil, epoxidized castor oil, and epoxidized safflower oil.
- polyhydric alcohol examples include sorbitol, mannitol, trimethylolpropane, ditrimethylolpropane, pentaerythritol or dipentaerythritol stearic acid partial ester, bis (dipentaetitol) adipate, glycerin, diglycerin, tris ( 2-hydroxyethyl) isocyanurate and the like.
- Examples of the phosphorus antioxidant include triphenyl phosphite, tris (2,4-ditert-butylphenyl) phosphite, tris (nonylphenyl) phosphite, tris (dinonylphenyl) phosphite, tris ( Mono-, di-mixed nonylphenyl) phosphite, bis (2-tert-butyl-4,6-dimethylphenyl) -ethyl phosphite, diphenyl acid phosphite, 2,2'-methylenebis (4,6-di-tert-butyl) Phenyl) octyl phosphite, diphenyl decyl phosphite, phenyl diisodecyl phosphite, tributyl phosphite, tris (2-ethylhexyl) phosphite, tri
- phenolic antioxidant examples include 2,6-ditert-butyl-p-cresol, 2,6-diphenyl-4-octadecyloxyphenol, stearyl (3,5-ditert-butyl-4- Hydroxyphenyl) -propionate, distearyl (3,5-ditert-butyl-4-hydroxybenzyl) phosphonate, thiodiethylene glycol bis [(3,5-ditert-butyl-4-hydroxyphenyl) propionate], 1,6 -Hexamethylene bis [(3,5-ditert-butyl-4-hydroxyphenyl) propionate], 1,6-hexamethylene bis [(3,5-ditert-butyl-4-hydroxyphenyl) propionic acid amide] 4,4′-thiobis (6-tert-butyl-m-cresol), 2,2′-methylenebis (4-methyl-6- Tributylphenol), 2,2′-methylenebis (4-ethyl-6-tert-
- sulfur-based antioxidant examples include dialkylthiodipropionates such as dilauryl thiodipropionate, dimyristyl, and distearyl, and ⁇ -alkyl mercapto of polyols such as pentaerythritol tetra ( ⁇ -dodecyl mercaptopropionate).
- dialkylthiodipropionates such as dilauryl thiodipropionate, dimyristyl, and distearyl
- ⁇ -alkyl mercapto of polyols such as pentaerythritol tetra ( ⁇ -dodecyl mercaptopropionate).
- propionic acid esters examples include propionic acid esters.
- ultraviolet absorber examples include 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-octoxybenzophenone, and 5,5′-methylenebis (2-hydroxy-4-methoxybenzophenone).
- 2-hydroxybenzophenones such as 2-; 2 (2-hydroxy-5'-methylphenyl) benzotriazole, 2- (2'-hydroxy-3 ', 5'-ditert-butylphenyl) benzotriazole, 2 -(2'-hydroxy-3 ', 5'-ditert-butylphenyl) -5-chlorobenzotriazole, 2- (2'-hydroxy-3'-tert-butyl-5'-methylphenyl) -5 Chlorobenzotriazole, 2- (2′-hydroxy-5′-tert-octylphenyl) benzotriazole, 2- (2′-hydro 2- (2′-hydroxyphenyl) benzotriazoles such as cis-3 ′, 5′-dicumylphenyl) benzotriazole and 2,2′-methylenebis (4-tert-octyl-6-benzotriazolyl) phenol Phenyl salicylate, resorcinol monobenzoate, 2,4-ditert
- hindered amine light stabilizer examples include 2,2,6,6-tetramethyl-4-piperidyl stearate, 1,2,2,6,6-pentamethyl-4-piperidyl stearate, 2,2, 6,6-tetramethyl-4-piperidylbenzoate, N- (2,2,6,6-tetramethyl-4-piperidyl) dodecylsuccinimide, 1-[(3,5-ditert-butyl-4- Hydroxyphenyl) propionyloxyethyl] -2,2,6,6-tetramethyl-4-piperidyl- (3,5-ditert-butyl-4-hydroxyphenyl) propionate, bis (2,2,6,6- Tetramethyl-4-piperidyl) sebacate, bis (1,2,2,6,6-pentamethyl-4-piperidyl) sebacate, bis (1,2,2,6,6-pentamethyl) 4-piperidyl) -2-butyl-2- (3,5-ditert-butyl)
- filler examples include calcium carbonate, silica, clay, glass beads, mica, sericite, glass flake, asbestos, wollastonite, potassium titanate, PMF, gypsum fiber, zonotlite, MOS, phosphate fiber, and glass fiber. , Carbonate fiber, aramid fiber and the like.
- foaming agent examples include azodicarbonamide, azobisisobutyronitrile, p, p′-oxybisbenzenesulfonylhydrazide, n, n′-dinitrosopentamethylenetetramine, p-toluenesulfonyl semicarbazide, trihydrazo Examples include decomposable organic blowing agents such as triazine and decomposable inorganic blowing agents such as sodium bicarbonate, ammonium carbonate, ammonium bicarbonate, ammonium nitrite, azide compounds, and sodium borohydride.
- Examples of the flame retardant and flame retardant aid include triazine ring-containing compounds, metal hydroxides, other inorganic phosphorus, halogen flame retardants, silicon flame retardants, phosphate ester flame retardants, and condensed phosphate ester flame retardants.
- Examples include flame retardants, intomesent flame retardants, antimony oxides such as antimony trioxide, other inorganic flame retardant aids, and organic flame retardant aids.
- triazine ring-containing compound examples include melamine, ammelin, benzguanamine, acetoguanamine, phthalodiguanamine, melamine cyanurate, melamine pyrophosphate, butylenediguanamine, norbornene diguanamine, methylene diguanamine, ethylene dimelamine, trimethylene
- examples thereof include dimethylamine, tetramethylene dimethylamine, hexamethylene dimethylamine, 1,3-hexylene dimeramine and the like.
- metal hydroxide examples include magnesium hydroxide, aluminum hydroxide, calcium hydroxide, barium hydroxide, zinc hydroxide, Kismer 5A (magnesium hydroxide: manufactured by Kyowa Chemical Industry Co., Ltd.) and the like.
- phosphate ester flame retardant examples include, for example, trimethyl phosphate, triethyl phosphate, tributyl phosphate, tributoxyethyl phosphate, trischloroethyl phosphate, trisdichloropropyl phosphate, triphenyl phosphate, tricresyl phosphate, cresyl diphenyl Phosphate, trixylenyl phosphate, octyl diphenyl phosphate, xylenyl diphenyl phosphate, trisisopropylphenyl phosphate, 2-ethylhexyl diphenyl phosphate, t-butylphenyl diphenyl phosphate, bis- (t-butylphenyl) phenyl phosphate, tris- (t -Butylphenyl) phosphate, isopropylphenyldiphenylphosphate, bis- (isoprop
- condensed phosphate ester flame retardant examples include 1,3-phenylene bis (diphenyl phosphate), 1,3-phenylene bis (dixylenyl phosphate), bisphenol A bis (diphenyl phosphate), and the like.
- messengertic flame retardants include ammonium salts and amine salts such as polyphosphoric acid.
- Examples of the other inorganic flame retardant aids include inorganic compounds such as titanium oxide, aluminum oxide, magnesium oxide, and talc, and surface treated products thereof.
- inorganic compounds such as titanium oxide, aluminum oxide, magnesium oxide, and talc, and surface treated products thereof.
- TIPAQUE R-680 titanium oxide: Ishihara Sangyo
- Kyowa Mag 150 manufactured by Kyowa Chemical Industry Co., Ltd.
- stabilizers can be added to the vinyl chloride resin composition of the present invention.
- examples of such stabilizers include diphenylthiourea, anilinodithiotriazine, melamine, benzoic acid, cinnamic acid, p-tert-butylbenzoic acid, zeolite, and perchlorate.
- the vinyl chloride resin composition of the present invention contains additives that are usually used in vinyl chloride resins as necessary, for example, crosslinking agents, antistatic agents, antifogging agents, plate-out preventing agents, surface Treatment agents, fluorescent agents, antifungal agents, bactericides, metal deactivators, mold release agents, processing aids, bluing agents, pigments, dyes and the like can be blended.
- additives that are usually used in vinyl chloride resins as necessary, for example, crosslinking agents, antistatic agents, antifogging agents, plate-out preventing agents, surface Treatment agents, fluorescent agents, antifungal agents, bactericides, metal deactivators, mold release agents, processing aids, bluing agents, pigments, dyes and the like can be blended.
- the vinyl chloride resin composition of the present invention can be used regardless of the processing method of the vinyl chloride resin, for example, calendering, roll processing, extrusion molding, melt rolling, injection molding. It can be suitably used for processing, pressure molding processing, paste processing, powder molding processing, foam molding processing and the like.
- the vinyl chloride resin composition of the present invention comprises a wall material, a floor material, a window frame, a corrugated sheet, a rain gutter, and other building materials and structural materials; automotive interior and exterior materials; wire covering materials; agricultural materials; ; Can be used as miscellaneous goods such as packings, gaskets, hoses, pipes, joints, sheets, toys, etc., but can be particularly preferably used for building materials and structural materials, and has high thermal stability and suppressed coloring. Since a molded product is obtained, it can be suitably used particularly as a white building material such as a window frame.
- Example 1 The blends shown in Table 1 below were blended with a rocking mixer, and then roll kneaded under conditions of 190 ° C. ⁇ 30 rpm ⁇ 0.6 mm ⁇ 3 minutes to prepare a sheet. The following evaluation was performed on these sheets. The results are shown in Table 1.
- Plate-out rating The roll surface after roll kneading was visually observed, and the plate out was evaluated according to the following ⁇ Evaluation criteria>. ⁇ Evaluation criteria> ⁇ : No deposit ⁇ : Slight deposit ⁇ : Large deposit
- Thermal stability evaluation The obtained sheet was put in a gear oven at 190 ° C., and the blackening time (min) was measured to evaluate the thermal stability.
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Abstract
Description
すなわち本発明は、塩化ビニル系樹脂100質量部に対し、
(a)有機酸カルシウム塩及び/又は有機酸亜鉛塩0.01~10質量部、
(b)カルシウムアセチルアセトナート及び/又は亜鉛アセチルアセトナート0.01~3質量部、
(c)ハイドロタルサイト化合物0.01~10質量部及び
(d)ポリオール混合物0.01~10質量部を含有する塩化ビニル系樹脂組成物であって、
上記(d)成分であるポリオール混合物が、ペンタエリスリトール及びその縮合物からなるポリオール混合物であり、ペンタエリスリトールの縮合度をnで表すと、ポリオール混合物の総量に対して、n=1~3のペンタエリスリトール及びその縮合物の合計の含有量が5~40質量%である(但し、n=1~3のペンタエリスリトール及びその縮合物とn≧4のペンタエリスリトールの縮合物との合計の含有量は100質量%である。)ことを特徴とする塩化ビニル系樹脂組成物を提供するものである。
本発明では、(a)成分として有機酸カルシウム塩及び/又は有機酸亜鉛塩を使用する。かかる有機酸カルシウム塩としては、有機カルボン酸、フェノール類又は有機リン酸類等のカルシウム塩が挙げられる。また、前記有機酸亜鉛塩としては、前記有機酸カルシウム塩として例示したカルシウム塩を亜鉛に変更した亜鉛塩が挙げられる。
本発明では、(b)成分として、カルシウムアセチルアセトナート及び/又は亜鉛アセチルアセトナートを使用する。かかるカルシウムアセチルアセトナート及び亜鉛アセチルアセトナートは、それぞれ単独で使用してもよく、併用してもよい。
本発明では、(c)成分としてハイドロタルサイト化合物を使用する。本発明において、ハイドロタルサイト化合物とは、マグネシウム及び/又は亜鉛とアルミニウムとの炭酸複塩化合物をいう。前記ハイドロタルサイト化合物は、天然物であってもよく、また合成品であってもよい。前記合成品の合成方法としては、特公昭46-2280号公報、特公昭50-30039号公報、特公昭51-29129号公報、特開昭61-174270号公報等に記載の公知の方法を例示することができる。また、本発明においては、前記ハイドロタルサイト化合物の結晶構造、結晶粒子系或いは結晶水の有無及びその量等に制限されることなく使用することできる。
本発明では、(d)成分としてポリオール混合物を使用する。かかるポリオール混合物は、ペンタエリスリトール及びその縮合物からなるポリオール混合物であり、ペンタエリスリトールの縮合度をnで表すと、ポリオール混合物の総量に対し、n=1~3のペンタエリスリトール及びその縮合物の合計の含有量が5~40質量%であることを特徴とするものであり(但し、n=1~3のペンタエリスリトール及びその縮合物とn≧4のペンタエリスリトールの縮合物との合計の含有量は100質量%である。)。
前記触媒の使用量は特に制限はないが、水溶性の酸触媒を用いる場合には、反応中の反応系内のpHが7未満、好ましくは5以下に維持できる量であればよい。また固体酸触媒を用いる場合には、通常、ペンタエリスリトールに対して0.1~100質量%の使用量でよい。
下記表1の配合物をロッキングミキサーでブレンド後、190℃×30rpm×0.6mm×3分の条件でロール混練してシートを作製した。これらのシートについて下記の評価を行った。結果を表1に示す。
ロール混練後のロール表面を目視により観察して、下記の<評価基準>でプレートアウトの評価をした。
<評価基準>
○:付着物なし
△:わずかに付着物あり
×:付着物大
得られたシートを190℃のギヤーオーブンに入れて、黒化時間(分)を測定することにより、熱安定性を評価した。
得られた0.6mm厚のシートを張り合わせて190℃で5分プレス加工を行って1mm厚のシートを作製した。得られたシートについて、黄色度(Y.I.)を測定することにより、耐着色性を評価した。
Claims (4)
- 塩化ビニル系樹脂100質量部に対し、
(a)有機酸カルシウム塩及び/又は有機酸亜鉛塩0.01~10質量部、
(b)カルシウムアセチルアセトナート及び/又は亜鉛アセチルアセトナート0.01~3質量部、
(c)ハイドロタルサイト化合物0.01~10質量部及び
(d)ポリオール混合物0.01~10質量部を含有する塩化ビニル系樹脂組成物であって、
上記(d)成分のポリオール混合物が、ペンタエリスリトール及びその縮合物からなるポリオール混合物であり、ペンタエリスリトールの縮合度をnで表すと、ポリオール混合物の総量に対して、n=1~3のペンタエリスリトール及びその縮合物の合計の含有量が5~40質量%である(但し、n=1~3のペンタエリスリトール及びその縮合物とn≧4のペンタエリスリトールの縮合物との合計の含有量は100質量%である。)ことを特徴とする塩化ビニル系樹脂組成物。 - 更に、(e)二酸化チタン0.1~8質量部を含有する請求項1記載の塩化ビニル系樹脂組成物。
- 上記(d)ポリオール混合物が、ペンタエリスリトール及びその縮合物からなるポリオール混合物であり、ペンタエリスリトールの縮合度をnで表すと、ポリオール混合物の総量に対して、n=1のペンタエリスリトールの含有量が0~10質量%であり、且つn=1~3のペンタエリスリトール及びその縮合物の合計の含有量が5~30質量%であることを特徴とする請求項1又は2記載の塩化ビニル系樹脂組成物。
- 建材用途に使用される請求項1~3の何れか1項に記載の塩化ビニル系樹脂組成物。
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| CN2011800664045A CN103339189A (zh) | 2011-02-16 | 2011-12-28 | 氯乙烯系树脂组合物 |
| KR1020137020357A KR20140008337A (ko) | 2011-02-16 | 2011-12-28 | 염화비닐계 수지 조성물 |
| EP11858881.3A EP2676997B2 (en) | 2011-02-16 | 2011-12-28 | Vinyl chloride resin composition |
| US13/981,493 US20130317157A1 (en) | 2011-02-16 | 2011-12-28 | Vinyl chloride resin composition |
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|---|---|---|---|---|
| WO2016035315A1 (ja) * | 2014-09-04 | 2016-03-10 | 株式会社Adeka | 塩化ビニル系樹脂用安定剤組成物、該安定剤組成物を用いた塩化ビニル系樹脂組成物及び該樹脂組成物から得られる成形品 |
| JP2016124937A (ja) * | 2014-12-26 | 2016-07-11 | 理研ビタミン株式会社 | 塩化ビニル樹脂組成物用加工助剤および該加工助剤を含有する塩化ビニル樹脂組成物 |
| WO2022124321A1 (ja) * | 2020-12-09 | 2022-06-16 | 堺化学工業株式会社 | 塩素含有樹脂組成物及びその成形体 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2676997A4 (en) | 2014-08-06 |
| US20130317157A1 (en) | 2013-11-28 |
| CN103339189A (zh) | 2013-10-02 |
| JP2012167232A (ja) | 2012-09-06 |
| EP2676997B1 (en) | 2018-05-23 |
| EP2676997A1 (en) | 2013-12-25 |
| EP2676997B2 (en) | 2021-03-17 |
| KR20140008337A (ko) | 2014-01-21 |
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