WO2011125463A1 - 光半導体装置用封止剤及び光半導体装置 - Google Patents
光半導体装置用封止剤及び光半導体装置 Download PDFInfo
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- WO2011125463A1 WO2011125463A1 PCT/JP2011/056595 JP2011056595W WO2011125463A1 WO 2011125463 A1 WO2011125463 A1 WO 2011125463A1 JP 2011056595 W JP2011056595 W JP 2011056595W WO 2011125463 A1 WO2011125463 A1 WO 2011125463A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/29—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
- H01L23/293—Organic, e.g. plastic
- H01L23/296—Organo-silicon compounds
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/14—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers in which at least two but not all the silicon atoms are connected by linkages other than oxygen atoms
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/29—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/12—Polysiloxanes containing silicon bound to hydrogen
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/20—Polysiloxanes containing silicon bound to unsaturated aliphatic groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/48—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule in which at least two but not all the silicon atoms are connected by linkages other than oxygen atoms
- C08G77/50—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule in which at least two but not all the silicon atoms are connected by linkages other than oxygen atoms by carbon linkages
- C08G77/52—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule in which at least two but not all the silicon atoms are connected by linkages other than oxygen atoms by carbon linkages containing aromatic rings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/80—Siloxanes having aromatic substituents, e.g. phenyl side groups
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/10—Details of semiconductor or other solid state devices to be connected
- H01L2924/11—Device type
- H01L2924/12—Passive devices, e.g. 2 terminal devices
- H01L2924/1204—Optical Diode
- H01L2924/12044—OLED
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/852—Encapsulations
- H10H20/854—Encapsulations characterised by their material, e.g. epoxy or silicone resins
Definitions
- the present invention relates to an optical semiconductor device sealing agent used for sealing an optical semiconductor element in an optical semiconductor device, and an optical semiconductor device using the optical semiconductor device sealing agent.
- An optical semiconductor device such as a light emitting diode (LED) device has low power consumption and long life. Moreover, the optical semiconductor device can be used even in a harsh environment. Accordingly, optical semiconductor devices are used in a wide range of applications such as mobile phone backlights, liquid crystal television backlights, automobile lamps, lighting fixtures, and signboards.
- LED light emitting diode
- optical semiconductor element for example, LED
- LED which is a light emitting element used in an optical semiconductor device
- Patent Document 1 discloses an epoxy resin material containing hydrogenated bisphenol A glycidyl ether, an alicyclic epoxy monomer, and a latent catalyst as a sealant for an optical semiconductor device. This epoxy resin material is cured by thermal cationic polymerization.
- Patent Document 2 includes an epoxy resin, a specific epoxy-modified organopolysiloxane, a curing agent, and inorganic oxide particles having a volume average particle size of 1 to 100 nm as an encapsulant for optical semiconductor devices.
- An epoxy resin composition is disclosed.
- silicon dioxide particles are mentioned as the inorganic oxide particles.
- an optical semiconductor device sealant containing an epoxy resin but also an optical semiconductor device sealant containing a silicone resin is widely used.
- the silicone resin has high transparency to light having a short wavelength in the blue to ultraviolet region, and is excellent in heat resistance and light resistance.
- the surface of the cured product of the sealant is sticky, and there is a problem that foreign matters such as dust are likely to adhere to the surface. Further, if the surface of the cured product becomes sticky, there is a problem that the packages adhere to each other and adhere to the pickup nozzle during mounting, and the productivity of the optical semiconductor device is greatly reduced.
- the sealant may crack or the sealant may be a housing material. It may peel off from etc.
- a silver plated electrode may be formed on the back side of the light emitting element.
- the silver-plated electrode is exposed to the atmosphere.
- the silver plating may be discolored by a corrosive gas such as hydrogen sulfide gas or sulfurous acid gas present in the atmosphere.
- the reflectance decreases, which causes a problem that the brightness of the light emitted from the light emitting element decreases.
- the dispersibility of inorganic oxide particles such as silicon dioxide particles may be low. For this reason, when the phosphor is added to the sealant or when the sealant contains the phosphor, the phosphor may settle due to the large specific gravity of the phosphor. For this reason, the brightness of the light extracted from the optical semiconductor device may be low.
- the color of light emitted from the obtained plurality of optical semiconductor devices may be different.
- the conventional sealing compound for optical semiconductor devices in which the viscosity of the sealing agent is increased in order to prevent the settling of the phosphor has a problem that the viscosity is too high and the dispensing property is low.
- the sealant described in Patent Document 3 since the silicone resin contained in the sealant has a high crosslink density, the surface of the cured product is relatively less sticky. However, there is a strong demand for a sealant that can further suppress the stickiness of the surface of the cured product. In addition, the sealant described in Patent Document 3 may have considerably low mechanical strength and adhesiveness. For this reason, when a thermal cycle is repeatedly received, a crack may arise in a sealing agent, or a sealing agent may peel from a housing material etc.
- moisture resistance may be low. That is, when an optical semiconductor device using a conventional encapsulant for optical semiconductor devices is used in a severe environment of high temperature and humidity, there is a problem that the brightness at the time of light emission gradually decreases.
- the present invention relates to an encapsulant for optical semiconductor devices, which has a high gas barrier property against corrosive gas, and hardly cracks or peels off even when used in harsh environments, and an encapsulant for optical semiconductor devices
- An object is to provide an optical semiconductor device used.
- a limited object of the present invention is that when a phosphor is added or when a phosphor is contained, the sedimentation of the phosphor can be suppressed, the dispensing property is good, and a plurality of optical semiconductor devices
- a further limited object of the present invention is to provide an optical semiconductor device sealing agent capable of suppressing surface stickiness, and an optical semiconductor device using the optical semiconductor device sealing agent.
- Another limited object of the present invention is to provide a sealant for optical semiconductor devices having high moisture resistance reliability and an optical semiconductor device using the sealant for optical semiconductor devices.
- the first silicone resin A represented by the following formula (1A), having no hydrogen atom bonded to a silicon atom, and having an aryl group and an alkenyl group, and the following formula: At least one first silicone resin component of the first silicone resin B represented by (1B) and having no hydrogen atom bonded to a silicon atom and having an aryl group and an alkenyl group; A second silicone resin A represented by the formula (51A) and having an aryl group and a hydrogen atom directly bonded to a silicon atom; and a second silicone resin A represented by the following formula (51B);
- the first silicone resin A contains at least one second silicone resin component of the second silicone resin B having a hydrogen atom directly bonded thereto, and a hydrosilylation catalyst.
- R51 to R56 each represents a phenyl group corresponding to an aryl group, and at least one represents a hydrogen atom directly bonded to a silicon atom.
- R51 to R56 other than the directly bonded hydrogen atom represent a hydrocarbon group having 1 to 8 carbon atoms.
- R51 to R56 each represents a phenyl group corresponding to an aryl group, and at least one is a silicon atom R51 to R56 other than a hydrogen atom directly bonded to a phenyl group and a silicon atom represent a hydrocarbon group having 1 to 8 carbon atoms, and R57 to 60 each represents 1 carbon atom.
- Total content ratio of aryl group and phenylene group ⁇ (average number of aryl groups contained in one molecule of the first silicone resin B ⁇ molecular weight of aryl group + first silicone resin B Average number of phenylene groups contained in one molecule ⁇ molecular weight of phenylene groups) / number average molecular weight of first silicone resin B ⁇ ⁇ 100 Formula (b1)
- At least one of the first silicone resin B and the second silicone resin B is included.
- the first silicone resin component is the first silicone resin A
- the first silicone resin A is represented by the following formula ( 1A-1)
- a first silicone resin A-1 having no hydrogen atom bonded to a silicon atom and having an aryl group and an alkenyl group
- the content ratio of the aryl group obtained from the following formula (a1-1) is 30 mol% or more and 70 mol% or less.
- R1 represents an alkenyl group
- R2 and R3 represent an alkenyl group, an aryl group, or a hydrocarbon group having 1 to 8 carbon atoms.
- Aryl group content ratio (mol%) (average number of aryl groups contained in one molecule of the first silicone resin A-1 ⁇ molecular weight of aryl group / number average of the first silicone resin A-1) Molecular weight) x 100 Formula (a1-1)
- the first silicone resin A includes the first silicone resin A-1, and the following formula (1A-2) And does not correspond to the first silicone resin A-1, does not have a hydrogen atom bonded to a silicon atom, and does not include a first silicone resin A-2 having an aryl group and an alkenyl group. Or when the first silicone resin A-2 is contained, the content ratio of the aryl group determined by the following formula (a1-2) in the first silicone resin A-2 is 30 mol% or more, The content of the first silicone resin A-1 is 50% by weight in a total of 100% by weight of the first silicone resin A-1 and the first silicone resin A-2. Over 100% by weight A.
- the first silicone resin A includes the first silicone resin A-1, and the above formula (1A-2)
- the first silicone resin A-2 does not correspond to the first silicone resin A-1, does not have a hydrogen atom bonded to a silicon atom, and has an aryl group and an alkenyl group
- the content ratio of the aryl group obtained from the above formula (a1-2) in the first silicone resin A-2 is 30 mol% or more and 70 mol% or less.
- the first silicone resin A is composed of the first silicone resin A-1 and the first silicone resin A-2. Including both, the content of the first silicone resin A-1 is 5 parts by weight or more and 100 parts by weight or less with respect to 100 parts by weight of the first silicone resin A-2.
- the second silicone resin component is the second silicone resin A.
- the structural unit represented by (R51R52R53SiO 1/2 ) in the above formula (51A) is a hydrogen atom in which R51 is bonded to a silicon atom.
- R52 and R53 include a structural unit representing a hydrogen atom, a phenyl group or a hydrocarbon group having 1 to 8 carbon atoms.
- the first silicone resin A and the second silicone resin B are each diphenyl in which two phenyl groups are bonded to one silicon atom.
- the proportion of diphenylsiloxane structural units containing siloxane structural units and having two phenyl groups bonded to one silicon atom in 100 mol% of all siloxane structural units of the first silicone resin A and the second silicone resin B is It is 30 mol% or more.
- each of the second silicone resin A and the second silicone resin B is a structure represented by the following formula (51-a):
- the proportion of the structural unit represented by the following formula (51-a) is 5 mol% or more in 100 mol% of all siloxane structural units of the second silicone resin A and the second silicone resin B. is there.
- R52 and R53 each represent a hydrogen atom, a phenyl group or a hydrocarbon group having 1 to 8 carbon atoms.
- silicon oxide particles are further included.
- the silicon oxide particles are surface-treated with an organosilicon compound.
- the organosilicon compound includes an organosilicon compound having a dimethylsilyl group, an organosilicon compound having a trimethylsilyl group, and an organosilicon having a polydimethylsiloxane group. It is at least one selected from the group consisting of compounds.
- the viscosity at 5 rpm at 25 ° C. measured using an E-type viscometer is preferably 1000 mPa ⁇ s or more and 10,000 mPa ⁇ s or less.
- the sealant for optical semiconductor devices according to the present invention has a shear rate of 1 s in the temperature region from 25 ° C. to the curing temperature when heated at a temperature increase rate of 20 ° C./min from 25 ° C. using a parallel plate rheometer.
- the minimum viscosity at -1 is preferably 200 mPa ⁇ s or more
- the ratio of the viscosity at 1 rpm at 25 ° C. measured using an E-type viscometer to the viscosity at 10 rpm at 25 ° C. measured using an E-type viscometer. Is preferably 1.2 or more and 2.5 or less.
- a phosphor is further included.
- An optical semiconductor device includes an optical semiconductor element and an encapsulant for an optical semiconductor device that is provided to seal the optical semiconductor element and is configured according to the present invention.
- the encapsulant for optical semiconductor devices according to the present invention is represented by the formula (1A) or the formula (1B), and includes the first silicone resin A or the first silicone resin B having an aryl group and an alkenyl group.
- the optical semiconductor device such as a light emitting diode
- the encapsulant for optical semiconductor devices according to the present invention cracks are hardly generated in the cured encapsulant, and the cured encapsulant is a housing material or the like. Difficult to peel from.
- FIG. 1 is a front sectional view showing an optical semiconductor device according to an embodiment of the present invention.
- the encapsulant for optical semiconductor devices according to the present invention has the following configuration X.
- the encapsulant for optical semiconductor devices according to the present invention includes a first silicone resin component, a second silicone resin component, and a hydrosilylation reaction catalyst.
- the first silicone resin component is represented by the formula (1A), does not have a hydrogen atom bonded to a silicon atom, and has an aryl group and an alkenyl group, and the formula (1B) And at least one of the first silicone resins B that do not have a hydrogen atom bonded to a silicon atom and have an aryl group and an alkenyl group.
- the first silicone resin component may be only the first silicone resin A or only the first silicone resin B, and the first silicone resin A and the first silicone resin may be used. Both of the resin B and the resin B may be used.
- the second silicone resin component is represented by the formula (51A), the second silicone resin A having an aryl group and a hydrogen atom directly bonded to a silicon atom, and the formula (51B). And at least one of the second silicone resins B having an aryl group and a hydrogen atom directly bonded to a silicon atom.
- the second silicone resin component may be only the second silicone resin A or only the second silicone resin B, and the second silicone resin A and the second silicone may be used. Both of the resin B and the resin B may be used.
- the content ratio of the aryl group obtained from the formula (a1) in the first silicone resin A is 30 mol% or more and 70 mol% or less.
- the total content ratio of the aryl group and the phenylene group obtained from the formula (b1) in the first silicone resin B is 30 mol% or more and 70 mol% or less.
- required from the formula (a51) in the said 2nd silicone resin A is 30 mol% or more and 70 mol% or less.
- the total content ratio of the aryl group and the phenylene group obtained from the formula (b1) in the second silicone resin B is 30 mol% or more and 70 mol% or less.
- the encapsulant for optical semiconductor devices according to the present invention further includes the following configuration Y in addition to the configuration X described above.
- the sealant for optical semiconductor devices according to the present invention is surface-treated with an organosilicon compound in addition to the first silicone resin component, the second silicone resin component, and the hydrosilylation reaction catalyst. It is preferable to further contain silicon oxide particles.
- the first silicone resin A (which may include first silicone resins A-1 and A-2 described later) and the first silicone resin B are each diphenyl having two phenyl groups bonded to one silicon atom.
- the proportion of diphenylsiloxane structural units containing siloxane structural units and having two phenyl groups bonded to one silicon atom in 100 mol% of all siloxane structural units of the first silicone resin A and the first silicone resin B is 30 mol% or more, and the viscosity at 5 rpm at 25 ° C. measured using the E-type viscometer of the first silicone resin A and the first silicone resin B is 500 mPa ⁇ s or more and 20000 mPa ⁇ s. s or less, 25 measured using an E-type viscometer of the second silicone resin A and the second silicone resin B
- the ratio ( ⁇ 2 / ⁇ 3) to the viscosity ⁇ 3 at 10 rpm at ° C is preferably 1.2 or more and 2.5 or less.
- the encapsulant for optical semiconductor devices according to the present invention includes the following configuration Z in addition to the configuration X described above.
- the encapsulant for optical semiconductor devices according to the present invention is represented by the formula (1A-1), does not have a hydrogen atom bonded to a silicon atom, and has a first silicone resin A having an aryl group and an alkenyl group. -1, the second silicone resin component, and the hydrosilylation reaction catalyst are preferably included. That is, the encapsulant for optical semiconductor devices according to the present invention preferably contains the first silicone resin A-1 as an essential component. In this case, the encapsulant for optical semiconductor devices according to the present invention is represented by the formula (1A-2), does not correspond to the first silicone resin A-1, and has a hydrogen atom bonded to a silicon atom.
- first silicone resin A-2 having an aryl group and an alkenyl group is not included or included, and the first silicone resin A-2 may or may not be included.
- the first silicone resin A-1 and the first silicone resin A-2 are resins contained in the first silicone resin A.
- the surface of the sealant can be made sticky. It can be sufficiently suppressed. This has been found by the present inventors.
- the moisture resistance reliability of the encapsulant for semiconductor devices can be improved. For this reason, when the optical semiconductor device using the encapsulant for optical semiconductor devices according to the present invention is used in a severe environment of high temperature and high humidity, the brightness at the time of light emission is hardly lowered. In a total of 100% by weight of the first silicone resin A-1 and the first silicone resin A-2, the content of the first silicone resin A-1 exceeds 50% by weight and is 100% by weight or less. In this case, the moisture resistance reliability of the encapsulant for optical semiconductor devices can be effectively enhanced.
- the optical semiconductor device using the sealant is heated. Even if it is used in a harsh environment that is repeatedly subjected to cooling, cracking and peeling are less likely to occur in the sealant.
- the encapsulant for optical semiconductor devices according to the present invention preferably has the following other configurations.
- the sealant for optical semiconductor devices according to the present invention includes the first silicone resin B and the second sealant. It is preferable that at least one of the silicone resins B is included.
- the sealing agent for optical semiconductor devices according to the present invention includes the first silicone resin A-1, the first silicone resin A-2, the second silicone resin component, and the hydrosilylation reaction. And a catalyst for use. In this case, even if the optical semiconductor device using the encapsulant is used in a harsh environment that is repeatedly subjected to heating and cooling, cracks and peeling are less likely to occur in the encapsulant.
- the first silicone resin component contained in the encapsulant for optical semiconductor devices according to the present invention is represented by the following formula (1A), does not have a hydrogen atom bonded to a silicon atom, and has an aryl group and an alkenyl group.
- the first silicone resin A having a group and the first silicone resin B represented by the following formula (1B) having no hydrogen atom bonded to a silicon atom, and having an aryl group and an alkenyl group At least one of them.
- the first silicone resins A and B are different from the second silicone resin component because they do not have hydrogen atoms bonded to silicon atoms.
- the alkenyl group is preferably directly bonded to the silicon atom
- the aryl group is preferably directly bonded to the silicon atom.
- an unsubstituted phenyl group and a substituted phenyl group are mentioned.
- the carbon atom in the carbon-carbon double bond of the alkenyl group may be bonded to the silicon atom, and the carbon atom different from the carbon atom in the carbon-carbon double bond of the alkenyl group is bonded to the silicon atom. It may be bonded.
- the first silicone resin B represented by the following formula (1B) may have a phenylene group or may not have a phenylene group. Each of the first silicone resins A and B may be used alone or in combination of two or more.
- the structural unit represented by (R4R5SiO 2/2 ) and the structural unit represented by (R6SiO 3/2 ) may each have an alkoxy group, and have a hydroxy group. You may have.
- the structural unit represented by (R4R5SiO 2/2 ), the structural unit represented by (R6SiO 3/2 ), and the structural unit represented by (R7R8R9R10Si 2 R11O 2/2 ) are Each may have an alkoxy group and may have a hydroxy group.
- the first silicone resin A is a first silicone resin A-1 represented by the following formula (1A-1), having no hydrogen atom bonded to a silicon atom, and having an aryl group and an alkenyl group. It is preferable to include. In this case, it is preferable that the first silicone resin component contains the first silicone resin A and is the first silicone resin A.
- R1 represents an alkenyl group
- R2 and R3 represent an alkenyl group, an aryl group, or a hydrocarbon having 1 to 8 carbon atoms.
- R1 represents an alkenyl group
- R2 and R3 represent an alkenyl group, a phenyl group, or a hydrocarbon group having 1 to 8 carbon atoms. It is preferable to include the structural unit to represent.
- the structural unit represented by (R4R5SiO 2/2 ) may have an alkoxy group or a hydroxy group.
- the first silicone resin A includes the first silicone resin A-1 and is represented by the following formula (1A-2), does not correspond to the first silicone resin A-1, It is preferable that the first silicone resin A-2 having no hydrogen atom bonded to the atom and having an aryl group and an alkenyl group is not included or included.
- the first silicone resin A preferably contains the first silicone resin A-2.
- the structural unit represented by (R4R5SiO 2/2 ) and the structural unit represented by (R6SiO 3/2 ) each may have an alkoxy group, It may have a group.
- the above formula (1A), the above formula (1A-1), the above formula (1A-2), and the above formula (1B) are average composition formulas.
- the hydrocarbon group in the above formula (1A), the above formula (1A-1), the above formula (1A-2) and the above formula (1B) may be linear or branched.
- R1 to R6 in the above formula (1A), the above formula (1A-2) and the above formula (1B) may be the same or different.
- R1 to R5 in the above formula (1A-1) may be the same or different.
- R7 to R10 in the above formula (1B) may be the same or different.
- the content of alkoxy groups is small, and the content of hydroxy groups The amount is also small.
- an organosilicon compound such as an alkoxysilane compound is hydrolyzed and polycondensed in order to obtain the first silicone resins A and B
- most of the alkoxy groups and hydroxy groups have a partial skeleton of a siloxane bond. It is because it is converted into. That is, most of oxygen atoms of the alkoxy group and oxygen atoms of the hydroxy group are converted into oxygen atoms forming a siloxane bond.
- each structural unit of the above formula (1A), the above formula (1A-1), the above formula (1A-2) and the above formula (1B) has an alkoxy group or a hydroxy group, it is converted to a partial skeleton of a siloxane bond. It shows that a few unreacted alkoxy groups or hydroxy groups remained. The same applies to the case where each structural unit of formulas (51A) and (51B) described later has an alkoxy group or a hydroxy group.
- examples of the alkenyl group include a vinyl group, an allyl group, a butenyl group, a pentenyl group, and a hexenyl group. Can be mentioned. From the viewpoint of further enhancing the gas barrier properties, the alkenyl group in the above formula (1A), the above formula (1A-1), the above formula (1A-2) and the above formula (1B) is a vinyl group or an allyl group. The vinyl group is more preferable.
- the hydrocarbon group having 1 to 8 carbon atoms in the above formula (1A), the above formula (1A-1), the above formula (1A-2) and the above formula (1B) is not particularly limited.
- the divalent hydrocarbon group having 1 to 8 carbon atoms in the above formula (1B) is not particularly limited, and examples thereof include a methylene group, an ethylene group, a propylene group, a butylene group, a pentylene group, a hexylene group, a cyclohexylene group, and phenylene. Groups and the like.
- required from the following formula (a1) in the 1st silicone resin A represented by the said Formula (1A) is 30 mol% or more and 70 mol% or less.
- the content ratio of the aryl group obtained from the following formula (a1-1) in the first silicone resin A-1 represented by the above formula (1A-1) is 30 mol% or more and 70 mol% or less.
- Aryl group content ratio (mol%) (average number of aryl groups contained in one molecule of the first silicone resin A-1 ⁇ molecular weight of aryl group / number average of the first silicone resin A-1) Molecular weight) x 100 Formula (a1-1)
- the content ratio of the aryl group obtained from the following formula (a1-2) in the first silicone resin A-2 represented by the above formula (1A-2) is 30 mol% or more and 70 mol% or less.
- the content ratio of aryl groups in the first silicone resins A, A-1 and A-2 determined by the above formula (a1), the above formula (a1-1) and the above formula (a1-2) is less than 30 mol%. When it is, gas-barrier property will become inadequate. When the content ratio of the aryl group exceeds 70 mol%, the sealing agent is easily peeled off. From the viewpoint of further enhancing the gas barrier properties, the aryl group content is preferably 35 mol% or more. From the viewpoint of making the peeling of the sealant more difficult to occur, the aryl group content is preferably 65 mol% or less.
- the total content ratio of the aryl group and the phenylene group obtained from the following formula (b1) is 30 mol% or more and 70 mol% or less.
- Total content ratio of aryl group and phenylene group ⁇ (average number of aryl groups contained in one molecule of the first silicone resin B ⁇ molecular weight of aryl group + first silicone resin B Average number of phenylene groups contained in one molecule ⁇ molecular weight of phenylene groups) / number average molecular weight of first silicone resin B ⁇ ⁇ 100 Formula (b1)
- the gas barrier property becomes insufficient.
- the sealing agent is easily peeled off.
- the total content ratio of the aryl group and the phenylene group is preferably 35 mol% or more.
- the total content ratio of the aryl group and the phenylene group is preferably 65 mol% or less.
- the silicone resin represented by the formula (1B) does not have a phenylene group
- the total content ratio of the aryl group and the phenylene group indicates the content ratio of the aryl group.
- the first silicone resins A, A-1, A-2, and B are each preferably an organopolysiloxane.
- the first silicone resins A, A-1, A-2, and B preferably include a diphenylsiloxane structural unit in which two phenyl groups are bonded to one silicon atom.
- the proportion of diphenylsiloxane structural units in which two phenyl groups are bonded to one silicon atom is 30 mol% or more in 100 mol% of all siloxane structural units of the first silicone resins A, A-1, A-2, and B. Preferably there is.
- the proportion of the diphenylsiloxane structural unit is 30 mol% or more, the dispensing property of the sealant is improved, and the brightness of light extracted from a plurality of optical semiconductor devices is increased.
- the proportion of the diphenylsiloxane structural unit is preferably 40 mol% or more, and preferably 60 mol% or less.
- the proportion of the diphenylsiloxane structural unit is not more than the above upper limit, the dispensability of the sealant is improved, and the brightness of light extracted from the semiconductor device is further increased. This effect is similarly exhibited when the first silicone resins A, A-1, and A-2 are used and when the first silicone resin B is used.
- the first silicone resin component is the first silicone resin A
- the first silicone resin A includes a diphenylsiloxane structural unit in which two phenyl groups are bonded to one silicon atom
- the proportion of diphenylsiloxane structural units in which two phenyl groups are bonded to one silicon atom is preferably 30 mol% or more in 100 mol% of all siloxane structural units of one silicone resin A.
- the diphenylsiloxane structural unit is preferably a structural unit represented by the following formula (1-b1).
- the terminal oxygen atom generally forms a siloxane bond with an adjacent silicon atom, and shares an oxygen atom with the adjacent structural unit. Therefore, one oxygen atom at the terminal is defined as “O 1/2 ”.
- the structural unit represented by (R4R5SiO 2/2 ) is represented by the above formula (1-b1). It is preferable that the structural unit represented is included.
- the structural unit represented by (R4R5SiO 2/2 ) may include only the structural unit represented by the above formula (1-b1), and the structural unit represented by the above formula (1-b1) And a structural unit other than the structural unit represented by the formula (1-b1).
- the viscosity of the first silicone resins A, A-1, A-2, and B at 5 rpm measured at 25 ° C. using an E-type viscometer is preferably 500 mPa ⁇ s or more and 20000 mPa ⁇ s or less. .
- the viscosity of the first silicone resin A is within this range, the settling of the phosphor is further suppressed, the dispensing property of the sealant is further enhanced, and the light extracted from the optical semiconductor device is further increased. Can be brightened.
- R1 represents an alkenyl group
- R2 and R3 represent an alkenyl group, an aryl group, or a hydrocarbon group having 1 to 8 carbon atoms. It is preferable to include the structural unit to represent. That is, in the above formula (1A-1), the structural unit represented by (R1R2R3SiO 1/2 ) preferably includes a structural unit represented by the following formula (1-a).
- the structural unit represented by (R1R2R3SiO 1/2 ) may contain only the structural unit represented by the following formula (1-a), and the structural unit represented by the following formula (1-a) and And a structural unit other than the structural unit represented by the formula (1-a). Note that in the structural unit represented by the following formula (1-a), the terminal oxygen atom forms a siloxane bond with an adjacent silicon atom, and shares an oxygen atom with the adjacent structural unit. Therefore, one oxygen atom at the terminal is defined as “O 1/2 ”.
- R1 represents an alkenyl group
- R2 and R3 each represents an alkenyl group, a phenyl group, or a hydrocarbon group having 1 to 8 carbon atoms.
- R2 and R3 each preferably represent a phenyl group or a hydrocarbon group having 1 to 8 carbon atoms.
- a structural unit represented by (R1R2R3SiO 1/2 ) in 100 mol% of all structural units in the above formula (1A-1) a structural unit represented by (R1R2R3SiO 1/2 ) in 100 mol% of all structural units in the above formula (1A-1),
- the ratio of structural units (structural units represented by the above formula (1-a)) in which R 2 represents an alkenyl group and R 2 and R 3 represent an alkenyl group, a phenyl group or a hydrocarbon group having 1 to 8 carbon atoms is preferably It is 5 mol% or more, preferably 50 mol% or less, more preferably 45 mol% or less, still more preferably 40 mol% or less.
- the structural unit of (R7R8R9R10Si 2 R11O 2/2 ) is preferably a structural unit represented by the following formula (1b-1).
- the structural unit represented by the following formula (1b-1) has a phenylene group, and the phenylene group is a substituted or unsubstituted phenylene group.
- the term “phenylene group” includes a substituted phenylene group in which a hydrocarbon group having 1 to 8 carbon atoms is substituted on a benzene ring.
- the terminal oxygen atom generally forms a siloxane bond with an adjacent silicon atom, and shares an oxygen atom with the adjacent structural unit. Therefore, one oxygen atom at the terminal is defined as “O 1/2 ”.
- Ra represents a hydrogen atom or a hydrocarbon group having 1 to 8 carbon atoms
- R7 to R10 each represents a hydrocarbon group having 1 to 8 carbon atoms.
- the hydrocarbon group may be linear or branched. Note that the bonding sites of the three groups bonded to the benzene ring in the above formula (1b-1) are not particularly limited.
- the structural unit of (R7R8R9R10Si 2 R11O 2/2 ) is preferably a structural unit represented by the following formula (1b-2).
- the structural unit represented by the following formula (1b-2) has a phenylene group, and the phenylene group is a substituted or unsubstituted phenylene group.
- the bonding site of Ra bonded to the benzene ring in the following formula (1b-2) is not particularly limited.
- Ra represents a hydrogen atom or a hydrocarbon group having 1 to 8 carbon atoms
- R7 to R10 each represents a hydrocarbon group having 1 to 8 carbon atoms.
- the structural unit represented by (R7R8R9R10Si 2 R11O 2/2 ) is more preferably a structural unit represented by the following formula (1b-3).
- the structural unit represented by the following formula (1b-3) has a phenylene group, and the phenylene group is an unsubstituted phenylene group.
- R7 to R10 each represent a hydrocarbon group having 1 to 8 carbon atoms.
- (R4R5SiO 2/2 ) is a structural unit represented by the following formula (1-2), that is, an oxygen atom bonded to a silicon atom in the bifunctional structural unit.
- One of these may include a structure constituting a hydroxy group or an alkoxy group.
- the structural unit represented by (R4R5SiO 2/2 ) includes a portion surrounded by a broken line of the structural unit represented by the following formula (1-b), and is further represented by the following formula (1-2-b). A portion surrounded by a broken line of the structural unit may be included. That is, a structural unit having a group represented by R4 and R5 and having an alkoxy group or a hydroxy group remaining at the terminal is also included in the structural unit represented by (R4R5SiO 2/2 ).
- the structural unit represented by (R4R5SiO 2/2 ) is a broken line of the structural unit represented by the following formula (1-b) The part enclosed by is shown.
- the structural unit represented by (R4R5SiO 2/2 ) having the remaining alkoxy group or hydroxy group has the following formula: A portion surrounded by a broken line in the structural unit represented by (1-2-b) is shown.
- R4 and R5 in the above formulas (1-b), (1-2) and (1-2-b) are the above formula (1A), the above formula (1A-1), the above formula (1A-2) and It is the same group as R4 and R5 in formula (1B).
- a structural unit represented by (R6SiO 3/2 ) (hereinafter referred to as “R6SiO 3/2” ) , Also referred to as trifunctional structural unit) is a structure represented by the following formula (1-3) or (1-4), that is, two oxygen atoms bonded to silicon atoms in the trifunctional structural unit are each a hydroxy group. Or the structure which comprises an alkoxy group, or the structure in which one of the oxygen atoms couple
- the structural unit represented by (R6SiO 3/2 ) includes a portion surrounded by a broken line of the structural unit represented by the following formula (1-c), and further includes the following formula (1-3-c) or (1 A portion surrounded by a broken line of the structural unit represented by -4-c) may be included. That is, a structural unit having a group represented by R6 and having an alkoxy group or a hydroxy group remaining at the terminal is also included in the structural unit represented by (R6SiO 3/2 ).
- R6 in the above formulas (1-c), (1-3), (1-3-c), (1-4) and (1-4-c) represents the above formula (1A), the above formula (1A) -2) and the same group as R6 in formula (1B).
- the structural unit represented by (R7R8R9R10Si 2 R11O 2/2 ) has a structure represented by the following formula (1-5), that is, (R7R8R9R10Si 2 R11O 2/2 ) may contain a structure in which one of oxygen atoms bonded to a silicon atom in the structural unit constitutes a hydroxy group or an alkoxy group.
- the structural unit represented by (R7R8R9R10Si 2 R11O 2/2 ) includes a portion surrounded by a broken line of the structural unit represented by the following formula (1-d), and further represented by the following formula (1-5-d)
- the part enclosed by the broken line of the structural unit represented may be included. That is, a structural unit having a group represented by R7, R8, R9, R10 and R11 and having an alkoxy group or a hydroxy group remaining at the terminal is also a structure represented by (R7R8R9R10Si 2 R11O 2/2 ). Included in the unit.
- R7 to R11 in the above formulas (1-d), (1-5) and (1-5-d) are the same groups as R7 to R11 in the above formula (1B).
- the linear or branched alkoxy group having 1 to 4 carbon atoms is not particularly limited, and examples thereof include methoxy group, ethoxy group, n-propoxy group, n- Examples include butoxy group, isopropoxy group, isobutoxy group, sec-butoxy group and t-butoxy group.
- the lower limit of a / (a + b + c) is 0, and the upper limit is 0.50.
- a / (a + b + c) satisfies the above upper limit, the heat resistance of the sealant can be further increased, and peeling of the sealant can be further suppressed.
- a preferable upper limit of a / (a + b + c) is 0.45, and a more preferable upper limit is 0.40.
- the lower limit of b / (a + b + c) is 0.40, and the upper limit is 1.0.
- the cured product of the sealant does not become too hard, and cracks are hardly generated in the sealant.
- b (a + b + c) satisfies the above upper limit and the structural unit of (R4R5SiO 2/2 ) is present, the gas barrier property of the sealant is further enhanced.
- a preferred lower limit of b / (a + b + c) is 0.50.
- the lower limit of c / (a + b + c) is 0, and the upper limit is 0.50.
- the preferable upper limit of c / (a + b + c) is 0.45, the more preferable upper limit is 0.40, and the still more preferable upper limit is 0.35. Note that when c is 0 and c / (a + b + c) is 0, the structural unit of (R6SiO 3/2 ) does not exist in the above formula (1A) and the above formula (1A-2).
- the first silicone resin A represented by the above formula (1A) is preferably the first silicone resin represented by the following formula (1Aa).
- the preferable upper limit of a / (a + b) in the above formula (1Aa) is 0.45, and the more preferable upper limit is 0.40.
- the preferable lower limit of b / (a + b) is 0.55, and the more preferable lower limit is 0.60.
- the first silicone resin A-2 represented by the above formula (1A-2) is preferably the first silicone resin represented by the following formula (1A-2a).
- R1 to R5 are at least one Represents a phenyl group corresponding to an aryl group
- at least one of R4 to R5 represents an alkenyl group
- R1 to R5 other than the phenyl group and the alkenyl group represent a hydrocarbon group having 1 to 8 carbon atoms.
- the silicone resin corresponding to the first silicone resin A-1 is excluded as the first silicone resin.
- R1, R2 and R3 are preferably not an alkenyl group, but at least one of R4 and R5 is preferably an alkenyl group.
- the preferable upper limit of a / (a + b) is 0.45, and the more preferable upper limit is 0.40.
- the preferable lower limit of b / (a + b) is 0.55, and the more preferable lower limit is 0.60.
- the lower limit of a / (a + b) is 0.05, and the upper limit is 0.50.
- the upper limit of a / (a + b) is 0.50.
- stickiness of the surface of the cured product of the sealant can be suppressed.
- a / (a + b) satisfies the above upper limit, the heat resistance of the sealant can be further increased, and peeling of the sealant can be further suppressed.
- the preferable upper limit of a / (a + b) is 0.45, and the more preferable upper limit is 0.40.
- the more preferable upper limit of a / (a + b) is 0.30.
- the lower limit of b / (a + b) is 0.50, and the upper limit is 0.95.
- b / (a + b) satisfies the above lower limit, the cured product of the sealant does not become too hard and cracks are hardly generated in the sealant.
- a more preferable lower limit of b / (a + b) is 0.70 in the above formula (1A-1).
- the lower limit of a / (a + b + c + d) is 0, and the upper limit is 0.40.
- a / (a + b + c + d) satisfies the above upper limit, the heat resistance of the sealant can be further increased, and peeling of the sealant can be further suppressed.
- a is 0 and a / (a + b + c + d) is 0, there is no structural unit (R1R2R3SiO 1/2 ) in the above formula (1B).
- the lower limit of b / (a + b + c + d) is 0.40, and the upper limit is 0.99.
- the cured product of the sealant does not become too hard, and cracks are hardly generated in the sealant.
- b / (a + b + c + d) satisfies the above upper limit, the gas barrier property of the sealant is further enhanced.
- the lower limit of c / (a + b + c + d) is 0, and the upper limit is 0.50.
- c / (a + b + c + d) satisfies the above upper limit, it is easy to maintain an appropriate viscosity as a sealant, and adhesion can be further enhanced.
- the structural unit of (R6SiO 3/2 ) does not exist in the above formula (1B).
- the lower limit of d / (a + b + c + d) is 0.01, and the upper limit is 0.40.
- d / (a + b + c + d) satisfies the above lower limit and upper limit, an encapsulant for optical semiconductor devices that has a high gas barrier property against corrosive gas and does not easily crack or peel off even when used in harsh environments. Obtainable.
- the above formula (1B) is 0.03, the more preferable lower limit is 0.05, the preferable upper limit is 0.35, and the more preferable upper limit is 0.30.
- the second silicone resin B represented by the above formula (1B) is preferably a second silicone resin represented by the following formula (1Bb).
- R1 to R5 each represents a phenyl group corresponding to an aryl group, at least one represents an alkenyl group, and R1 to R5 other than the phenyl group and the alkenyl group have 1 carbon number
- R7 to R10 each represents a hydrocarbon group having 1 to 8 carbon atoms
- R11 represents a divalent hydrocarbon group having 1 to 8 carbon atoms.
- the structural unit represented by (R1R2R3SiO 1/2 ) a in the formula (1A), the formula (1A-1), the formula (1A-2) and the formula (1B) The peak corresponding to +10 to ⁇ 5 ppm appears in the vicinity of (R4R5SiO 2/2 ) b in the above formula (1A), the above formula (1A-1), the above formula (1A-2) and the formula (1B) and ( Each peak corresponding to the bifunctional structural unit of 1-2) appears in the vicinity of ⁇ 10 to ⁇ 50 ppm, and (R6SiO 3/2 ) in the above formula (1A), the above formula (1A-2) and the above formula (1B).
- each of the formula (1A), the formula (1A-1), the formula (1A-2) and the formula (1B) can be measured.
- the structural unit in the above formula (1A), the above formula (1A-1), the above formula (1A-2), and the formula (1B) cannot be distinguished by the measurement of 29 Si-NMR based on the above TMS.
- the measurement result of 29 Si-NMR not only the measurement result of 29 Si-NMR but also the measurement result of 1 H-NMR is used as necessary, so that the above formula (1A), the above formula (1A-1), the above formula (1A-2) ) And the ratio of each structural unit in formula (1B).
- the content of the first silicone resin A-1 in the total of 100% by weight of the first silicone resin A-1 and the first silicone resin A-2 is 5% by weight or more and 100% by weight or less. It is preferable that In a total of 100% by weight of the first silicone resin A-1 and the first silicone resin A-2, the content of the first silicone resin A-1 exceeds 50% by weight and is 100% by weight. It is particularly preferred that When the content of the first silicone resin A-1 exceeds 50% by weight, the moisture resistance reliability of the sealant is considerably increased. Of the total of 100% by weight of the first silicone resin A-1 and the first silicone resin A-2, the content of the first silicone resin A-1 is 99.9% by weight or less. Also good.
- the content of the first silicone resin A-1 is preferably 5 parts by weight or more and 100000 parts by weight or less with respect to 100 parts by weight of the first silicone resin A-2.
- the content of the first silicone resin A-1 is particularly preferably 5 parts by weight or more and 100 parts by weight or less with respect to 100 parts by weight of the first silicone resin A-2.
- the gas barrier property of the sealant can be further enhanced.
- the more preferable lower limit of the content of the first silicone resin A-1 is 10 parts by weight and the more preferable upper limit is 80 parts by weight with respect to 100 parts by weight of the first silicone resin A-2.
- the second silicone resin component contained in the encapsulant for optical semiconductor devices according to the present invention is represented by the following formula (51A) and has an aryl group and a hydrogen atom directly bonded to a silicon atom.
- This is at least one of the second silicone resin A and the second silicone resin B represented by the following formula (51B) and having an aryl group and a hydrogen atom directly bonded to a silicon atom.
- the aryl group is preferably directly bonded to the silicon atom.
- an unsubstituted phenyl group and a substituted phenyl group are mentioned.
- the silicone resin represented by the following formula (51B) may have a phenylene group or may not have a phenylene group.
- As for said 2nd silicone resin A and B only 1 type may be used and 2 or more types may be used together.
- R51 to R56 each represents a phenyl group corresponding to an aryl group, and at least one represents a hydrogen atom directly bonded to a silicon atom.
- R51 to R56 other than the directly bonded hydrogen atom represent a hydrocarbon group having 1 to 8 carbon atoms.
- the structural unit represented by (R54R55SiO 2/2 ) and the structural unit represented by (R56SiO 3/2 ) may each have an alkoxy group, You may have.
- R51 to R56 each represents a phenyl group corresponding to an aryl group, and at least one is a silicon atom R51 to R56 other than a hydrogen atom directly bonded to a phenyl group and a silicon atom represent a hydrocarbon group having 1 to 8 carbon atoms, and R57 to 60 each represents 1 carbon atom.
- R61 represents a divalent hydrocarbon group having 1 to 8 carbon atoms.
- the structural unit represented by (R54R55SiO 2/2 ), the structural unit represented by (R56SiO 3/2 ), and the structural unit represented by (R57R58R59R60Si 2 R61O 2/2 ) are Each may have an alkoxy group and may have a hydroxy group.
- the above formula (51A) and formula (51B) show the average composition formula.
- the hydrocarbon group in the above formula (51A) and formula (51B) may be linear or branched.
- R51 to R56 in the above formula (51A) and formula (51B) may be the same or different.
- R57 to R60 in the above formula (51B) may be the same or different.
- the oxygen atom part in the structural unit represented by / 2 ) represents an oxygen atom part forming a siloxane bond, an oxygen atom part of an alkoxy group, or an oxygen atom part of a hydroxy group.
- the hydrocarbon group having 1 to 8 carbon atoms in the formula (51A) and the formula (51B) is not particularly limited, and examples thereof include a methyl group, an ethyl group, an n-propyl group, an n-butyl group, an n-pentyl group, n-hexyl group, n-heptyl group, n-octyl group, isopropyl group, isobutyl group, sec-butyl group, t-butyl group, isopentyl group, neopentyl group, t-pentyl group, isohexyl group, cyclohexyl group, A vinyl group and an allyl group are mentioned.
- the divalent hydrocarbon group having 1 to 8 carbon atoms in the above formula (51B) is not particularly limited, and examples thereof include methylene group, ethylene group, propylene group, butylene group, pentylene group, hexylene group, cyclohexylene group and phenylene. Groups and the like.
- required from the following formula (a51) in the 2nd silicone resin A represented by the said Formula (51A) is 30 mol% or more and 70 mol% or less.
- the aryl group content is preferably 35 mol% or more. From the viewpoint of making the peeling of the sealant more difficult to occur, the aryl group content is preferably 65 mol% or less.
- the total content ratio of aryl groups and phenylene groups obtained from the following formula (b51) is 30 mol% or more and 70 mol% or less.
- the gas barrier property becomes insufficient.
- the total content ratio of the aryl group and the phenylene group exceeds 70 mol%, peeling tends to occur.
- the total content ratio of the aryl group and the phenylene group is preferably 35 mol% or more.
- the total content ratio of the aryl group and the phenylene group is preferably 65 mol% or less.
- the total content ratio of the aryl group and the phenylene group indicates the content ratio of the aryl group.
- the second silicone resins A and B are structural units represented by the following formula (51-a). It is preferable to include.
- R52 and R53 each represent a hydrogen atom, a phenyl group or a hydrocarbon group having 1 to 8 carbon atoms.
- R52 and R53 each preferably represent a phenyl group or a hydrocarbon group having 1 to 8 carbon atoms.
- the structural unit represented by (R51R52R53SiO 1/2 ) in the above formula (51A) and formula (51B) is It is preferable that R51 represents a hydrogen atom bonded to a silicon atom, and R52 and R53 each include a structural unit representing a phenyl group or a hydrocarbon group having 1 to 8 carbon atoms. That is, in the above formulas (51A) and (51B), the structural unit represented by (R51R52R53SiO 1/2 ) preferably includes the structural unit represented by the above formula (51-a).
- the structural unit represented by (R51R52R53SiO 1/2 ) may contain only the structural unit represented by the above formula (51-a), and the structural unit represented by the above formula (51-a) and the above And a structural unit other than the structural unit represented by the formula (51-a).
- the second silicone resins A and B are preferably organosiloxanes. From the viewpoint of enhancing the curability of the sealant and further suppressing cracking and peeling during thermal cycling, the above formula (51-a) is contained in 100 mol% of all siloxane structural units of the second silicone resins A and B.
- the proportion of the structural unit represented by) is preferably 5 mol% or more, more preferably 10 mol% or more, preferably 50 mol% or less, more preferably 45 mol% or less.
- R51 represents a hydrogen atom bonded to a silicon atom
- R52 and R53 represent a hydrogen atom, a phenyl group, or a hydrocarbon having 1 to 8 carbon atoms.
- the proportion of the structural unit representing the group is preferably 5 mol% or more, more preferably 10 mol% or more, preferably 50 mol% or less, more preferably 45 mol%. It is less than mol%.
- the viscosity at 5 rpm at 25 ° C. measured using the E-type viscometer of the second silicone resins A and B is preferably 500 mPa ⁇ s or more and 5000 mPa ⁇ s or less.
- the viscosity of the second silicone resins A and B is within this range, the settling of the phosphor is further suppressed, the dispensability of the sealant is further increased, and the light extracted from the optical semiconductor device Can be made even brighter.
- the structural unit of (R57R58R59R60Si 2 R61O 2/2 ) is preferably a structural unit represented by the following formula (51b-1).
- the structural unit represented by the following formula (51b-1) has a phenylene group, and the phenylene group is a substituted or unsubstituted phenylene group.
- Rb represents a hydrogen atom or a hydrocarbon group having 1 to 8 carbon atoms
- R57 to R60 each represents a hydrocarbon group having 1 to 8 carbon atoms.
- the hydrocarbon group may be linear or branched. Note that the bonding sites of the three groups bonded to the benzene ring in the formula (51b-1) are not particularly limited.
- the structural unit of (R57R58R59R60Si 2 R61O 2/2 ) is preferably a structural unit represented by the following formula (51b-2).
- the structural unit represented by the following formula (51b-2) has a phenylene group, and the phenylene group is a substituted or unsubstituted phenylene group.
- the bonding site of Rb bonded to the benzene ring in the following formula (51b-2) is not particularly limited.
- Rb represents a hydrogen atom or a hydrocarbon group having 1 to 8 carbon atoms
- R57 to R60 each represents a hydrocarbon group having 1 to 8 carbon atoms.
- the structural unit represented by (R57R58R59R60Si 2 R61O 2/2 ) is more preferably a structural unit represented by the following formula (51b-3).
- the structural unit represented by the following formula (51b-3) has a phenylene group, and the phenylene group is an unsubstituted phenylene group.
- R57 to R60 each represents a hydrocarbon group having 1 to 8 carbon atoms.
- the structural unit represented by (R54R55SiO 2/2 ) (hereinafter also referred to as a bifunctional structural unit) has the following formula (51- The structure represented by 2), that is, a structure in which one of oxygen atoms bonded to a silicon atom in the bifunctional structural unit constitutes a hydroxy group or an alkoxy group may be included.
- the structural unit represented by (R54R55SiO 2/2 ) includes a portion surrounded by a broken line of the structural unit represented by the following formula (51-b), and is further represented by the following formula (51-2-b). A portion surrounded by a broken line of the structural unit may be included. That is, a structural unit having a group represented by R54 and R55 and having an alkoxy group or a hydroxy group remaining at the terminal is also included in the structural unit represented by (R54R55SiO 2/2 ).
- X represents OH or OR
- OR represents a linear or branched alkoxy group having 1 to 4 carbon atoms.
- R54 and R55 in the above formulas (51-b), (51-2) and (51-2-b) are the same groups as R54 and R55 in the above formula (51A) or formula (51B).
- the structural unit represented by (R56SiO 3/2 ) (hereinafter also referred to as trifunctional structural unit) has the following formula (51- 3) or the structure represented by (51-4), that is, a structure in which two oxygen atoms bonded to a silicon atom in the trifunctional structural unit each constitute a hydroxy group or an alkoxy group, or in the trifunctional structural unit
- One of the oxygen atoms bonded to the silicon atom may include a structure constituting a hydroxy group or an alkoxy group.
- the structural unit represented by (R56SiO 3/2 ) includes a portion surrounded by a broken line of the structural unit represented by the following formula (51-c), and further includes the following formula (51-3-c) or (51 A portion surrounded by a broken line of the structural unit represented by -4-c) may be included. That is, a structural unit having a group represented by R56 and having an alkoxy group or a hydroxy group remaining at the terminal is also included in the structural unit represented by (R56SiO 3/2 ).
- R56 in the above formulas (51-c), (51-3), (51-3-c), (51-4) and (51-4-c) is the same as in the above formulas (51A) and (51B).
- R56 is the same group as R56.
- the structural unit represented by (R57R58R59R60Si 2 R61O 2/2 ) is a structure represented by the following formula (51-5), that is, (R57R58R59R60Si 2 R61O 2/2 ) may contain a structure in which one of oxygen atoms bonded to a silicon atom in the structural unit constitutes a hydroxy group or an alkoxy group.
- the structural unit represented by (R57R58R59R60Si 2 R61O 2/2 ) includes a portion surrounded by a broken line of the structural unit represented by the following formula (51-d), and further represented by the following formula (51-5-d)
- the part enclosed by the broken line of the structural unit represented may be included. That is, the structural unit having a group represented by R57, R58, R59, R60 and R61 and having an alkoxy group or a hydroxy group remaining at the terminal is also a structure represented by (R57R58R59R60Si 2 R61O 2/2 ). Included in the unit.
- R57 to R61 in the above formulas (51-d), (51-5) and (51-5-d) are the same groups as R57 to R61 in the above formula (51B).
- the linear or branched alkoxy group having 1 to 4 carbon atoms is not particularly limited.
- methoxy group, ethoxy group, n-propoxy group, n- Examples include butoxy group, isopropoxy group, isobutoxy group, sec-butoxy group and t-butoxy group.
- the lower limit of p / (p + q + r) is 0.05, and the upper limit is 0.50.
- the heat resistance of the sealant can be further increased, and peeling of the sealant can be further suppressed.
- the preferable lower limit of p / (p + q + r) is 0.10, and the more preferable upper limit is 0.45.
- the lower limit of q / (p + q + r) is 0.05, and the upper limit is 0.50.
- the cured product of the sealant does not become too hard, and cracks are hardly generated in the sealant.
- q / (p + q + r) satisfies the above upper limit, the gas barrier property of the sealant is further enhanced.
- the preferable minimum of q / (p + q + r) is 0.10, and a more preferable upper limit is 0.45.
- the lower limit of r / (p + q + r) is 0.20, and the upper limit is 0.80.
- r / (p + q + r) satisfies the above lower limit, the hardness of the encapsulant is increased, the adhesion of scratches and dust can be prevented, the heat resistance of the encapsulant is increased, and the cured product of the encapsulant in a high temperature environment It becomes difficult to reduce the thickness.
- r / (p + q + r) satisfies the above upper limit, it is easy to maintain an appropriate viscosity as a sealant, and adhesion can be further enhanced.
- the lower limit of p / (p + q + r + s) is 0.05, and the upper limit is 0.50.
- the heat resistance of the sealant can be further increased, and peeling of the sealant can be further suppressed.
- the lower limit of q / (p + q + r + s) is 0.05, and the upper limit is 0.50.
- the cured product of the sealant does not become too hard, and cracks are hardly generated in the sealant.
- q / (p + q + r + s) satisfies the above upper limit, the gas barrier property of the sealant is further enhanced.
- the lower limit of r / (p + q + r + s) is 0.20, and the upper limit is 0.80.
- r / (p + q + r + s) satisfies the above upper limit, it is easy to maintain an appropriate viscosity as a sealant, and adhesion can be further enhanced.
- the lower limit of s / (p + q + r + s) is 0.01 and the upper limit is 0.40.
- s / (p + q + r + s) satisfies the above lower limit and upper limit, an encapsulant for optical semiconductor devices that has a high gas barrier property against corrosive gas and hardly cracks or peels even when used in a harsh environment. Obtainable.
- the above formula (51B) is 0.03, the more preferable lower limit is 0.05, the preferable upper limit is 0.35, and the more preferable upper limit is 0.30.
- the ratio of each structural unit in the above formula (51A) and formula (51B) can be measured by measuring 29 Si-NMR and comparing the peak areas of the respective signals.
- the content of the second silicone resin component is preferably 10 parts by weight or more and 400 parts by weight or less with respect to 100 parts by weight of the first silicone resin component.
- the more preferable lower limit of the content of the second silicone resin component is 30 parts by weight with respect to 100 parts by weight of the first silicone resin component.
- a preferred lower limit is 50 parts by weight, a more preferred upper limit is 300 parts by weight, and a still more preferred upper limit is 200 parts by weight.
- the “100 parts by weight of the first silicone resin component” refers to “first silicone resin A100” when the sealant contains the first silicone resin A and does not contain the first silicone resin B.
- “100 parts by weight of the first silicone resin B” indicates the sealant.
- it indicates “a total of 100 parts by weight of the first silicone resin A and the first silicone resin B”.
- the “second silicone resin component 100 parts by weight” means “second silicone resin A100” when the sealant contains the second silicone resin A and does not contain the second silicone resin B.
- “100 parts by weight of the second silicone resin B” is indicated. Indicates that “the total of 100 parts by weight of the second silicone resin A and the second silicone resin B” is included when both the second silicone resin A and the second silicone resin B are included.
- the term “100 parts by weight of the first silicone resin A” means that the first silicone resin A includes the first silicone resin A-1 and does not include the first silicone resin A-2. When “100 parts by weight of the first silicone resin A-1” is shown, and the first silicone resin A contains both the first silicone resin A-1 and the first silicone resin A-2 Indicates “a total of 100 parts by weight of the first silicone resin A-1 and the first silicone resin A-2”.
- the preferable lower limit of the alkoxy group content of the first and second silicone resins is 0.5 mol%, the more preferable lower limit is 1 mol%, the preferable upper limit is 10 mol%, and the more preferable upper limit is 5 mol%. Adhesiveness of a sealing agent can be improved as content of an alkoxy group exists in the said preferable range.
- the adhesion of the sealant can be increased.
- the content of the alkoxy group satisfies the above preferable upper limit, the storage stability of the first and second silicone resins and the sealant is increased, and the heat resistance of the sealant is further increased.
- the content of the alkoxy group means the amount of the alkoxy group contained in the average composition formula of the first and second silicone resins.
- the first and second silicone resin components preferably do not contain silanol groups.
- the storage stability of the first and second silicone resins and the sealant is increased.
- the silanol group can be reduced by heating under vacuum.
- the content of silanol groups can be measured using infrared spectroscopy.
- the preferred lower limit of the number average molecular weight (Mn) of the first and second silicone resins is 500, the more preferred lower limit is 800, the still more preferred lower limit is 1000, the preferred upper limit is 50000, and the more preferred upper limit is 15000.
- Mn number average molecular weight
- the volatile components are reduced at the time of thermosetting, and the thickness of the cured product of the sealant is hardly reduced under a high temperature environment.
- viscosity adjustment is easy.
- the number average molecular weight (Mn) is a value obtained by using polystyrene as a standard substance by gel permeation chromatography (GPC).
- the number average molecular weight (Mn) is determined by two measuring devices manufactured by Waters (column: Shodex GPC LF-804 (length: 300 mm) manufactured by Showa Denko KK), measuring temperature: 40 ° C., flow rate: 1 mL / min, solvent: Tetrahydrofuran, standard substance: polystyrene) means a value measured.
- the method for synthesizing the first and second silicone resins is not particularly limited, and examples thereof include a method in which an alkoxysilane compound is hydrolyzed and subjected to a condensation reaction, and a method in which a chlorosilane compound is hydrolyzed and condensed. Especially, the method of hydrolyzing an alkoxysilane compound from a viewpoint of control of reaction is preferable.
- Examples of the method for hydrolyzing and condensing the alkoxysilane compound include a method of reacting the alkoxysilane compound in the presence of water and an acidic catalyst or a basic catalyst. Further, the disiloxane compound may be hydrolyzed and used.
- organosilicon compound for introducing a phenyl group into the first and second silicone resins examples include triphenylmethoxysilane, triphenylethoxysilane, diphenyldimethoxysilane, diphenyldiethoxysilane, methyl (phenyl) dimethoxysilane, and Examples thereof include phenyltrimethoxysilane.
- the organosilicon compound for introducing (R7R8R9R10Si 2 R11O 2/2 ), (R57R58R59R60Si 2 R61O 2/2 ) into the first and second silicone resins for example, 1,4-bis (dimethylmethoxysilyl) Benzene, 1,4-bis (diethylmethoxysilyl) benzene, 1,4-bis (ethoxyethylmethylsilyl) benzene, 1,6-bis (dimethylmethoxysilyl) hexane, 1,6-bis (diethylmethoxysilyl) hexane And 1,6-bis (ethoxyethylmethylsilyl) hexane and the like.
- 1,4-bis (dimethylmethoxysilyl) Benzene 1,4-bis (diethylmethoxysilyl) benzene
- 1,4-bis (ethoxyethylmethylsilyl) benzene
- organosilicon compound for introducing an alkenyl group into the first silicone resin examples include vinyltrimethoxysilane, vinyltriethoxysilane, vinylmethyldimethoxysilane, methoxydimethylvinylsilane, vinyldimethylethoxysilane, and 1,3-divinyl- Examples thereof include 1,1,3,3-tetramethyldisiloxane.
- organosilicon compound for introducing hydrogen atoms directly bonded to silicon atoms into the second silicone resin examples include trimethoxysilane, triethoxysilane, methyldimethoxysilane, methyldiethoxysilane, and 1,1,3,3. Examples include 3-tetramethyldisiloxane.
- Examples of the acidic catalyst include inorganic acids, organic acids, acid anhydrides of inorganic acids and derivatives thereof, and acid anhydrides of organic acids and derivatives thereof.
- Examples of the inorganic acid include hydrochloric acid, phosphoric acid, boric acid, and carbonic acid.
- examples of the organic acid include formic acid, acetic acid, propionic acid, butyric acid, lactic acid, malic acid, tartaric acid, citric acid, oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, fumaric acid, maleic acid and oleic acid. Is mentioned.
- Examples of the basic catalyst include alkali metal hydroxides, alkali metal alkoxides, and alkali metal silanol compounds.
- alkali metal hydroxide examples include sodium hydroxide, potassium hydroxide and cesium hydroxide.
- alkali metal alkoxide include sodium-t-butoxide, potassium-t-butoxide, and cesium-t-butoxide.
- alkali metal silanol compound examples include a sodium silanolate compound, a potassium silanolate compound, and a cesium silanolate compound. Of these, a potassium-based catalyst or a cesium-based catalyst is preferable.
- the hydrosilylation reaction catalyst contained in the encapsulant for optical semiconductor devices according to the present invention is directly bonded to the alkenyl group in the first silicone resin component and the silicon atom in the second silicone resin component. It is a catalyst for hydrosilylation reaction with the hydrogen atom.
- hydrosilylation reaction catalyst various catalysts that cause the hydrosilylation reaction to proceed can be used.
- the said catalyst for hydrosilylation reaction only 1 type may be used and 2 or more types may be used together.
- hydrosilylation reaction catalyst examples include platinum-based catalysts, rhodium-based catalysts, and palladium-based catalysts. Since the transparency of the sealant can be increased, a platinum-based catalyst is preferable.
- platinum-based catalyst examples include platinum powder, chloroplatinic acid, platinum-alkenylsiloxane complex, platinum-olefin complex, and platinum-carbonyl complex.
- platinum-alkenylsiloxane complex or a platinum-olefin complex is preferred.
- Examples of the alkenylsiloxane in the platinum-alkenylsiloxane complex include 1,3-divinyl-1,1,3,3-tetramethyldisiloxane and 1,3,5,7-tetramethyl-1,3,5. , 7-tetravinylcyclotetrasiloxane and the like.
- Examples of the olefin in the platinum-olefin complex include allyl ether and 1,6-heptadiene.
- alkenylsiloxane, organosiloxane oligomer, allyl ether or olefin is added to the platinum-alkenylsiloxane complex or platinum-olefin complex.
- the alkenylsiloxane is preferably 1,3-divinyl-1,1,3,3-tetramethyldisiloxane.
- the organosiloxane oligomer is preferably a dimethylsiloxane oligomer.
- the olefin is preferably 1,6-heptadiene.
- the content of the hydrosilylation catalyst in the range of 0.01 to 1000 ppm in terms of the weight unit of metal atoms. Preferably there is.
- the content of the catalyst for hydrosilylation reaction is 0.01 ppm or more, it is easy to sufficiently cure the sealant, and the gas barrier property of the sealant can be further enhanced.
- the content of the catalyst for hydrosilylation reaction is 1000 ppm or less, the problem of coloring the cured product hardly occurs.
- a more preferable lower limit of the content of the catalyst for hydrosilylation reaction is 1 ppm, and a more preferable upper limit is 500 ppm.
- the encapsulant for optical semiconductor devices according to the present invention preferably further contains silicon oxide particles.
- silicon oxide particles By using the silicon oxide particles, the viscosity of the sealant before curing can be adjusted to an appropriate range without impairing the heat resistance and light resistance of the cured product of the sealant. Therefore, the handleability of the sealing agent can be improved.
- the preferable lower limit of the primary particle diameter of the silicon oxide particles is 5 nm, the more preferable lower limit is 8 nm, the preferable upper limit is 200 nm, and the more preferable upper limit is 150 nm.
- the primary particle diameter of the silicon oxide particles satisfies the preferable lower limit, the dispersibility of the silicon oxide particles is further increased, and the transparency of the cured product of the sealant is further increased.
- the primary particle diameter of the silicon oxide particles satisfies the above preferable upper limit, the effect of increasing the viscosity at 25 ° C. can be sufficiently obtained, and the decrease in the viscosity due to the temperature increase can be suppressed.
- the primary particle diameter of the silicon oxide particles is measured as follows.
- the cured product of the encapsulant for optical semiconductor devices is observed using a transmission electron microscope (trade name “JEM-2100”, manufactured by JEOL Ltd.).
- the size of the primary particles of 100 silicon oxide particles in the visual field is measured, and the average value of the measured values is defined as the primary particle diameter.
- the primary particle diameter means an average value of the diameters of the silicon oxide particles when the silicon oxide particles are spherical, and an average value of the major diameters of the silicon oxide particles when the silicon oxide particles are non-spherical.
- the preferable lower limit of the BET specific surface area of the silicon oxide particles is 30 m 2 / g, and the preferable upper limit is 400 m 2 / g.
- the BET specific surface area of the silicon oxide particles is 30 m 2 / g or more, the viscosity of the sealant at 25 ° C. can be controlled within a suitable range, and a decrease in viscosity due to a temperature rise can be suppressed.
- the BET specific surface area of the silicon oxide particles is 400 m 2 / g or less, the aggregation of the silicon oxide particles hardly occurs, the dispersibility can be increased, and the transparency of the cured product of the sealant is further increased. Can be high.
- the silicon oxide particles are not particularly limited, and examples thereof include silica produced by a dry method such as fumed silica and fused silica, and silica produced by a wet method such as colloidal silica, sol-gel silica and precipitated silica. It is done. Among these, fumed silica is suitably used as the silicon oxide particles from the viewpoint of obtaining a sealant with less volatile components and higher transparency.
- Examples of the fumed silica include Aerosil 50 (specific surface area: 50 m 2 / g), Aerosil 90 (specific surface area: 90 m 2 / g), Aerosil 130 (specific surface area: 130 m 2 / g), Aerosil 200 (specific surface area). : 200 m 2 / g), Aerosil 300 (specific surface area: 300 m 2 / g), Aerosil 380 (specific surface area: 380 m 2 / g) (all manufactured by Nippon Aerosil Co., Ltd.) and the like.
- the silicon oxide particles are preferably surface-treated with an organosilicon compound.
- an organosilicon compound By this surface treatment, the dispersibility of the silicon oxide particles becomes very high, and the decrease in the viscosity due to the increase in the temperature of the sealant before curing can be further suppressed.
- the organosilicon compound is not particularly limited.
- a silane compound having an alkyl group a silicon compound having a siloxane skeleton such as dimethylsiloxane, a silicon compound having an amino group, and a silicon compound having a (meth) acryloyl group.
- examples thereof include a compound and a silicon compound having an epoxy group.
- the “(meth) acryloyl group” means an acryloyl group and a methacryloyl group.
- the organosilicon compound is selected from the group consisting of an organosilicon compound having a dimethylsilyl group, an organosilicon compound having a trimethylsilyl group, and an organosilicon compound having a polydimethylsiloxane group. It is preferable that at least one selected. Further, from the viewpoint of further enhancing dispersibility of the silicon oxide particles, the organosilicon compound used for the surface treatment is at least one of an organosilicon compound having a trimethylsilyl group and an organosilicon compound having a polydimethylsiloxane group. It is preferable that
- an organosilicon compound having a dimethylsilyl group or an organosilicon compound having a trimethylsilyl group for example, dichlorodimethylsilane, dimethyldimethoxysilane, hexamethyldisilazane, trimethylsilyl
- dichlorodimethylsilane, dimethyldimethoxysilane, hexamethyldisilazane, trimethylsilyl A method of surface-treating silicon oxide particles using chloride, trimethylmethoxysilane, or the like can be given.
- Examples of commercially available silicon oxide particles surface-treated with the above organosilicon compound having a dimethylsilyl group include R974 (specific surface area: 170 m 2 / g) and R964 (specific surface area: 250 m 2 / g) (both Nippon Aerosil Etc.).
- silicon oxide particles surface-treated with the above organosilicon compound having a trimethylsilyl group include RX200 (specific surface area: 140 m 2 / g) and R8200 (specific surface area: 140 m 2 / g) (both from Nippon Aerosil Co., Ltd.) Manufactured) and the like.
- RY200 (specific surface area: 120 m 2 / g) (manufactured by Nippon Aerosil Co., Ltd.) and the like can be mentioned as a commercial product of silicon oxide particles surface-treated with an organosilicon compound having a polydimethylsiloxane group.
- the method for surface-treating the silicon oxide particles with the organosilicon compound is not particularly limited.
- this method for example, a dry method in which silicon oxide particles are added to a mixer and an organosilicon compound is added while stirring, a slurry method in which an organosilicon compound is added to a slurry of silicon oxide particles, and silicon oxide particles And a direct treatment method such as a spray method in which an organosilicon compound is sprayed after drying.
- the mixer used in the dry method include a Henschel mixer and a V-type mixer.
- the organosilicon compound is added directly or as an alcohol aqueous solution, an organic solvent solution or an aqueous solution.
- silicon oxide particles that have been surface-treated with the organosilicon compound when preparing a sealant for an optical semiconductor device, silicon oxide particles and a matrix resin such as the first and second silicone resin components, An integral blend method in which an organosilicon compound is directly added may be used at the time of mixing.
- the content of the silicon oxide particles is preferably 0.5 parts by weight or more and 40 parts by weight or less with respect to a total of 100 parts by weight of the first silicone resin component and the second silicone resin component. .
- the more preferable lower limit of the content of the silicon oxide particles is 1 part by weight and the more preferable upper limit is 35 parts by weight with respect to the total of 100 parts by weight of the first silicone resin component and the second silicone resin component. .
- the present inventor increases the refractive index of the cured product of the sealant, and efficiently emits light emitted from the light emitting element. I found out that it can be taken out. As a result, the light emitted to the outside can be sufficiently brightened even at a low current.
- the sealant containing the first and second silicone resin components having an aryl group or a phenylene group and the phosphor has a drastic decrease in the viscosity of the sealant when exposed to a high temperature before curing. , Phosphor easily settles. For this reason, when the sealant is exposed to a high temperature during curing, the phosphor is unevenly distributed around the light emitting element, and light is irregularly reflected. As a result, a part of the light emitted from the light emitting element is lost in the hardened material of the sealant, and there is a problem that the amount of light extracted from the optical semiconductor device is reduced.
- the encapsulant for optical semiconductor devices according to the present invention contains silicon oxide particles surface-treated with the organosilicon compound, the first and second silicone resin components having an aryl group or a phenylene group are contained. Nevertheless, the viscosity of the sealant at a high temperature can be maintained at a sufficiently high level. Thereby, the viscosity when the sealing agent is heated to a high temperature can be adjusted to an appropriate range, and the dispersed state of the phosphor in the sealing agent can be kept uniform.
- the encapsulant for optical semiconductor devices according to the present invention may further contain a phosphor.
- the above phosphor acts to absorb light emitted from a light emitting element that is sealed using a sealant for an optical semiconductor device and generate fluorescence to finally obtain light of a desired color. To do.
- the phosphor is excited by light emitted from the light emitting element to emit fluorescence, and light of a desired color can be obtained by a combination of light emitted from the light emitting element and fluorescence emitted from the phosphor.
- the encapsulant for optical semiconductor devices according to the present invention further includes the configuration Y in addition to the configuration X, the phosphor is unlikely to settle even if the encapsulant contains the phosphor in advance.
- the encapsulant for optical semiconductor devices according to the present invention may not contain a phosphor.
- the sealant can be used with a phosphor added at the time of use.
- the encapsulant for optical semiconductor devices according to the present invention further includes the above configuration Y in addition to the above configuration X, even if the phosphor is added to the encapsulant, the added phosphor is unlikely to settle.
- the blue phosphor is not particularly limited.
- (Sr, Ba) 3 MgSi 2 O 8 Eu and the like.
- red phosphor for example, (Sr, Ca) S: Eu, (Ca, Sr) 2 Si 5 N 8: Eu, CaSiN 2: Eu, CaAlSiN 3: Eu, Y 2 O 2 S : Eu, La 2 O 2 S: Eu, LiW 2 O 8 : (Eu, Sm), (Sr, Ca, Bs, Mg) 10 (PO 4 ) 8 Cl 2 : (Eu, Mn), Ba 3 MgSi 2 And O 8 : (Eu, Mn).
- the green phosphor is not particularly limited, and for example, Y 3 (Al, Ga) 5 O 12 : Ce, SrGa 2 S 4 : Eu, Ca 3 Sc 2 Si 3 O 12 : Ce, SrSiON: Eu, ZnS: (Cu, Al), BaMgAl 10 O 17 (Eu, Mn), SrAl 2 O 4 : Eu, and the like.
- Y 3 Al 5 O 12 Ce
- (Y, Gd) 3 Al 5 O 12 Ce
- Tb 3 Al 5 O 12 Ce
- CaGa 2 S 4 Eu
- Sr 2 SiO 4 Eu
- examples of the phosphor include perylene compounds that are organic phosphors.
- the preferable lower limit of the volume average particle diameter of the phosphor is 1 ⁇ m, the more preferable lower limit is 2 ⁇ m, the preferable upper limit is 30 ⁇ m, and the more preferable upper limit is 25 ⁇ m.
- the content of the phosphor can be adjusted as appropriate so as to obtain light of a desired color, and is not particularly limited.
- the content of the phosphor is preferably 0.1 parts by weight or more and 40 parts by weight or less with respect to 100 parts by weight of the encapsulant for optical semiconductor devices according to the present invention.
- content of the said fluorescent substance is 100 weight part of all components except the fluorescent substance of sealing compound for optical semiconductor devices, It is preferable that it is 0.1 to 40 weight part.
- the encapsulant for optical semiconductor devices according to the present invention may further contain a coupling agent in order to impart adhesiveness.
- the coupling agent is not particularly limited, and examples thereof include a silane coupling agent.
- the silane coupling agent include vinyltriethoxysilane, vinyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, and ⁇ -methacryloxypropyltrimethoxy.
- Examples thereof include silane, ⁇ -aminopropyltrimethoxysilane, N-phenyl-3-aminopropyltrimethoxysilane and the like.
- a coupling agent only 1 type may be used and 2 or more types may be used together.
- the preferable lower limit of the content of the coupling agent is 0.1 parts by weight and the preferable upper limit is 5 parts by weight with respect to 100 parts by weight as a total of the first silicone resin component and the second silicone resin component.
- the content of the coupling agent is 0.1 parts by weight or more, the effect of adding the coupling agent is sufficiently exhibited.
- the content of the coupling agent is 5 parts by weight or less, the excess coupling agent is less likely to volatilize, and when the sealant is cured, the thickness of the cured product is less likely to be reduced in a high temperature environment. Become.
- the encapsulant for optical semiconductor devices according to the present invention includes a dispersant, an antioxidant, an antifoaming agent, a colorant, a modifier, a leveling agent, a light diffusing agent, a thermally conductive filler, a flame retardant, and the like as necessary.
- the additive may be further included.
- the said 1st silicone resin component, the said 2nd silicone resin component, and the said catalyst for hydrosilylation reaction prepare the liquid containing these 1 type (s) or 2 or more types separately, and use immediately before use.
- a plurality of liquids may be mixed to prepare the encapsulant for optical semiconductor devices according to the present invention.
- the liquid A containing the first silicone resin component and the hydrosilylation reaction catalyst and the liquid B containing the second silicone resin component are prepared separately, and the liquid A and liquid B immediately before use. May be mixed to prepare the encapsulant for optical semiconductor devices according to the present invention.
- the first silicone resin component and the hydrosilylation reaction catalyst and the second silicone resin component are separately made into two liquids of the first liquid and the second liquid, so that the storage stability is maintained. Can be improved.
- the silicon oxide particles and the phosphor may be added to the liquid A or the liquid B, respectively.
- the viscosity ⁇ 1 at 5 rpm at 25 ° C. measured using an E-type viscometer is preferably 1000 mPa ⁇ s or more and 10,000 mPa ⁇ s.
- the viscosity ⁇ 1 of the encapsulant for optical semiconductor devices according to the present invention is within this range, the sedimentation of the phosphor is further suppressed, the dispensing property is further enhanced, and the light extracted from the optical semiconductor device is reduced. It can be made even brighter.
- the ratio ( ⁇ 2 / ⁇ 3) is preferably 1.2 or more and 2.5 or less.
- the “viscosity” in the first and second silicone resins A, A-1, A-2, B and the sealant for optical semiconductor devices is an E-type viscometer (TV-22 type, Toki Sangyo Co., Ltd.). It is the value measured using the product.
- the encapsulant for optical semiconductor devices according to the present invention is sheared in a temperature range from 25 ° C. to the curing temperature when heated from 25 ° C. at a heating rate of 20 ° C./min using a parallel plate type rheometer.
- the minimum viscosity at a speed of 1 s ⁇ 1 is preferably 200 mPa ⁇ s or more.
- the viscosity ⁇ 1 at 5 rpm at 25 ° C. of the encapsulant for optical semiconductor devices according to the present invention is in the range of 1000 to 10000 mPa ⁇ s, the light emitting element formed by the optical semiconductor device is efficiently encapsulated. it can.
- the preferable lower limit of the viscosity ⁇ 1 at 25 rpm at 25 ° C. is 1200 mPa ⁇ s, the more preferable lower limit is 1500 mPa ⁇ s, the preferable upper limit is 8000 mPa ⁇ s, and the more preferable upper limit is 6000 mPa ⁇ s.
- a more preferable lower limit of the minimum viscosity at the shear rate of 1 s ⁇ 1 is 300 mPa ⁇ s, and a further preferable lower limit is 500 mPa ⁇ s.
- the minimum viscosity at the shear rate of 1 s ⁇ 1 means a value measured using a parallel plate type rheometer (“DAR-2000”, manufactured by Rheologica).
- the curing temperature of the encapsulant for optical semiconductor devices according to the present invention is not particularly limited.
- the preferable lower limit of the curing temperature of the encapsulant for optical semiconductor devices is 80 ° C., the more preferable lower limit is 100 ° C., the preferable upper limit is 180 ° C., and the more preferable upper limit is 150 ° C.
- the curing temperature satisfies the above preferable lower limit curing of the sealant proceeds sufficiently.
- the package is unlikely to be thermally deteriorated.
- the curing method is not particularly limited, but it is preferable to use a step cure method.
- the step cure method is a method in which the resin is temporarily cured at a low temperature and then cured at a high temperature. By using the step cure method, curing shrinkage of the sealant can be suppressed.
- the method for producing the encapsulant for optical semiconductor devices according to the present invention is not particularly limited, for example, using a mixer such as a homodisper, a homomixer, a universal mixer, a planetarium mixer, a kneader, a three roll or a bead mill, Examples thereof include a method of mixing the first silicone resin component, the second silicone resin component, the hydrosilylation reaction catalyst, and other components blended as necessary at room temperature or under heating.
- a mixer such as a homodisper, a homomixer, a universal mixer, a planetarium mixer, a kneader, a three roll or a bead mill.
- the light-emitting element is not particularly limited as long as it is a light-emitting element using a semiconductor.
- the light-emitting element is a light-emitting diode
- a structure in which an LED-type semiconductor material is stacked on a substrate is exemplified.
- the semiconductor material include GaAs, GaP, GaAlAs, GaAsP, AlGaInP, GaN, InN, AlN, InGaAlN, and SiC.
- Examples of the material of the substrate include sapphire, spinel, SiC, Si, ZnO, and GaN single crystal. Further, a buffer layer may be formed between the substrate and the semiconductor material as necessary. Examples of the material of the buffer layer include GaN and AlN.
- optical semiconductor device examples include a light emitting diode device, a semiconductor laser device, and a photocoupler.
- Such optical semiconductor devices include, for example, backlights such as liquid crystal displays, illumination, various sensors, light sources such as printers and copiers, vehicle measuring instrument light sources, signal lights, indicator lights, display devices, and light sources for planar light emitters. , Displays, decorations, various lights, switching elements and the like.
- the light emitting element formed of the optical semiconductor is sealed with the cured product of the sealant for optical semiconductor devices according to the present invention.
- a cured product of an encapsulant for optical semiconductor devices is arranged so as to seal a light emitting element formed of an optical semiconductor such as an LED. For this reason, it is hard to produce a crack in the hardened
- FIG. 1 is a front sectional view showing an optical semiconductor device according to an embodiment of the present invention.
- the optical semiconductor device 1 of this embodiment has a housing 2.
- An optical semiconductor element 3 made of LEDs is mounted in the housing 2.
- the optical semiconductor element 3 is surrounded by an inner surface 2 a having light reflectivity of the housing 2.
- the optical semiconductor element 3 is used as a light emitting element formed of an optical semiconductor.
- the inner surface 2a is formed such that the diameter of the inner surface 2a increases toward the opening end. Therefore, of the light emitted from the optical semiconductor element 3, the light that has reached the inner surface 2 a is reflected by the inner surface 2 a and travels forward of the optical semiconductor element 3. In a region surrounded by the inner surface 2 a so as to seal the optical semiconductor element 3, an optical semiconductor device sealing agent 4 is filled.
- FIG. 1 is only an example of the optical semiconductor device according to the present invention, and the mounting structure of the optical semiconductor device can be modified as appropriate.
- the number average molecular weight (Mn) of the obtained polymer (A) was 1700.
- the polymer (A) had the following average composition formula (A1).
- Me represents a methyl group
- Ph represents a phenyl group
- Vi represents a vinyl group
- the content ratio of the phenyl group of the obtained polymer (A) was 37 mol%.
- the molecular weight of each polymer obtained in Synthesis Example 1 and Synthesis Examples 2 to 16 was measured by GPC measurement by adding 1 mL of tetrahydrofuran to 10 mg, stirring until dissolved.
- GPC measurement a measuring device manufactured by Waters (column: Shodex GPC LF-804 (length: 300 mm) x 2 manufactured by Showa Denko KK), measuring temperature: 40 ° C., flow rate: 1 mL / min, solvent: tetrahydrofuran, standard substance: Polystyrene) was used.
- the number average molecular weight (Mn) of the obtained polymer (B) was 4100.
- the polymer (B) had the following average composition formula (B1).
- Me represents a methyl group
- Ph represents a phenyl group
- Vi represents a vinyl group
- Hex represents a hexylene group.
- the content ratio of the phenyl group of the obtained polymer (B) was 33 mol%.
- the number average molecular weight (Mn) of the obtained polymer (C) was 3600.
- the polymer (C) had the following average composition formula (C1).
- Me represents a methyl group
- Ph represents a phenyl group
- Vi represents a vinyl group
- Hex represents a hexylene group.
- the ratio of the diphenylsiloxane structural unit was 44 mol% in 100 mol% of all siloxane structural units of the obtained polymer (C).
- the content ratio of the phenyl group of the obtained polymer (C) was 46 mol%.
- Synthesis Example 4 Synthesis of First Silicone Resin B In a 1000 mL separable flask equipped with a thermometer, a dropping device and a stirrer, 60 g of dimethyldimethoxysilane, 317 g of diphenyldimethoxysilane, 119 g of vinylmethyldimethoxysilane, and 1,4 -76 g of bis (dimethylmethoxysilyl) benzene was added and stirred at 50 ° C. A solution obtained by dissolving 0.8 g of potassium hydroxide in 108 g of water was slowly dropped therein, and after the dropwise addition, the mixture was stirred at 50 ° C. for 6 hours and reacted to obtain a reaction solution. Next, 0.9 g of acetic acid was added to the reaction solution, the pressure was reduced to remove volatile components, and potassium acetate was removed by filtration to obtain a polymer (D).
- the number average molecular weight (Mn) of the obtained polymer (D) was 3400.
- the polymer (D) had the following average composition formula (D1).
- Me represents a methyl group
- Ph represents a phenyl group
- Vi represents a vinyl group
- Phe represents a phenylene group.
- the ratio of the diphenylsiloxane structural unit was 44 mol% in 100 mol% of all siloxane structural units of the obtained polymer (D).
- the content ratio of the phenyl group of the obtained polymer (D) was 52 mol%.
- Synthesis Example 5 Synthesis of Second Silicone Resin A A 1000 mL separable flask equipped with a thermometer, a dropping device and a stirrer was charged with 31 g of trimethylmethoxysilane, 50 g of 1,1,3,3-tetramethyldisiloxane, and dimethyl. Dimethoxysilane 108 g and phenyltrimethoxysilane 208 g were added and stirred at 50 ° C. Into this, a solution of 1.4 g of hydrochloric acid and 101 g of water was slowly added dropwise. After the addition, the solution was stirred at 50 ° C. for 6 hours and reacted to obtain a reaction solution.
- the polymer was obtained by removing the volatile component under reduced pressure.
- 150 g of hexane and 150 g of ethyl acetate were added, washed 10 times with 300 g of ion-exchanged water, reduced in pressure to remove volatile components, and polymer (E) was obtained.
- the number average molecular weight (Mn) of the obtained polymer (E) was 1000.
- the polymer (E) had the following average composition formula (E1).
- Me represents a methyl group and Ph represents a phenyl group.
- the content ratio of the phenyl group of the obtained polymer (E) was 33 mol%.
- Synthesis Example 6 Synthesis of Second Silicone Resin A A 1000 mL separable flask equipped with a thermometer, a dropping device and a stirrer was charged with 16 g of trimethylmethoxysilane, 50 g of 1,1,3,3-tetramethyldisiloxane, and dimethyl. 36 g of dimethoxysilane, 183 g of diphenyldimethoxysilane, 149 g of phenyltrimethoxysilane, and 45 g of vinyltrimethoxysilane were added and stirred at 50 ° C. Into this, a solution of 1.4 g of hydrochloric acid and 104 g of water was slowly added dropwise.
- the solution was stirred at 50 ° C. for 6 hours and reacted to obtain a reaction solution.
- the polymer was obtained by removing the volatile component under reduced pressure.
- 150 g of hexane and 150 g of ethyl acetate were added, washed 10 times with 300 g of ion-exchanged water, reduced in pressure to remove volatile components, and polymer (F) was obtained.
- the number average molecular weight (Mn) of the obtained polymer (F) was 1000.
- the polymer (F) had the following average composition formula (F1).
- Me represents a methyl group
- Ph represents a phenyl group
- Vi represents a vinyl group
- the proportion of structural units corresponding to the structural unit represented by the above formula (51-a) in 100 mol% of all siloxane structural units of the obtained polymer (F) was 23 mol%.
- the content ratio of the phenyl group of the obtained polymer (F) was 51 mol%.
- Synthesis Example 7 Synthesis of Second Silicone Resin A A 1000 mL separable flask equipped with a thermometer, a dropping device, and a stirrer was charged with 31 g of trimethylmethoxysilane, 40 g of 1,1,3,3-tetramethyldisiloxane, and diphenyl. 110 g of dimethoxysilane, 268 g of phenyltrimethoxysilane, and 45 g of vinyltrimethoxysilane were added and stirred at 50 ° C. Into this, a solution of 1.4 g of hydrochloric acid and 116 g of water was slowly added dropwise, and after the addition, the mixture was stirred at 50 ° C.
- the number average molecular weight (Mn) of the obtained polymer (G) was 1100.
- the polymer (G) had the following average composition formula (G1).
- Me represents a methyl group
- Ph represents a phenyl group
- Vi represents a vinyl group
- the proportion of structural units corresponding to the structural unit represented by the above formula (51-a) in the total siloxane structural unit of 100 mol% of the obtained polymer (G) was 19 mol%.
- the content ratio of the phenyl group of the obtained polymer (G) was 51 mol%.
- Synthesis Example 8 Synthesis of Second Silicone Resin B In a 1000 mL separable flask equipped with a thermometer, a dropping device, and a stirrer, 31 g of trimethylmethoxysilane, 40 g of 1,1,3,3-tetramethyldisiloxane, diphenyl 183 g of dimethoxysilane, 149 g of phenyltrimethoxysilane, 45 g of vinyltrimethoxysilane, and 76 g of 1,4-bis (dimethylmethoxysilyl) benzene were added and stirred at 50 ° C.
- the number average molecular weight (Mn) of the obtained polymer (H) was 1100.
- the polymer (H) had the following average composition formula (H1).
- Me represents a methyl group
- Ph represents a phenyl group
- Vi represents a vinyl group
- Phe represents a phenylene group.
- the proportion of the structural unit corresponding to the structural unit represented by the above formula (51-a) in the total siloxane structural unit of 100 mol% of the obtained polymer (H) was 19 mol%.
- the content ratio of the phenyl group of the obtained polymer (H) was 51 mol%.
- Synthesis Example 9 Synthesis of a silicone resin similar to the first silicone resin component
- a solution obtained by dissolving 0.8 g of potassium hydroxide in 108 g of water was slowly dropped therein, and after the dropwise addition, the mixture was stirred at 50 ° C. for 6 hours and reacted to obtain a reaction solution.
- 0.9 g of acetic acid was added to the reaction solution, the pressure was reduced to remove volatile components, and potassium acetate was removed by filtration to obtain polymer (I).
- the number average molecular weight (Mn) of the obtained polymer (I) was 1800.
- the polymer (I) had the following average composition formula (I1).
- Me represents a methyl group
- Ph represents a phenyl group
- Vi represents a vinyl group
- the content ratio of the phenyl group of the obtained polymer (I) was 21 mol%.
- the number average molecular weight (Mn) of the obtained polymer (J) was 3400.
- the polymer (J) had the following average composition formula (J1).
- Me represents a methyl group
- Ph represents a phenyl group
- Vi represents a vinyl group
- Phe represents a phenylene group.
- the content ratio of the phenyl group of the obtained polymer (J) was 22 mol%.
- Synthesis Example 11 Synthesis of a silicone resin similar to the second silicone resin component
- 31 g of trimethylmethoxysilane, 1, 1, 3 , 3-hexamethyldisiloxane 50 g, dimethyldimethoxysilane 140 g, diphenyldimethoxysilane 59 g, phenyltrimethoxysilane 48 g, and vinyltrimethoxysilane 45 g were added and stirred at 50 ° C.
- the number average molecular weight (Mn) of the obtained polymer (K) was 600.
- the polymer (K) had the following average composition formula (K1).
- Me represents a methyl group
- Ph represents a phenyl group
- Vi represents a vinyl group
- the content ratio of the phenyl group of the obtained polymer (K) was 23 mol%.
- the number average molecular weight (Mn) of the obtained polymer (L) was 5300.
- the polymer (L) had the following average composition formula (L1).
- Me represents a methyl group
- Ph represents a phenyl group
- Vi represents a vinyl group
- the proportion of the diphenylsiloxane structural unit was 45 mol% in 100 mol% of all siloxane structural units of the obtained polymer (L).
- the content ratio of the phenyl group of the obtained polymer (L) was 52 mol%.
- the number average molecular weight (Mn) of the obtained polymer (M) was 5300.
- the polymer (M) had the following average composition formula (M1).
- Me represents a methyl group
- Ph represents a phenyl group
- Vi represents a vinyl group
- the content ratio of the obtained polymer (M) phenyl group was 45 mol%.
- the number average molecular weight (Mn) of the obtained polymer (N) was 1200.
- the polymer (N) had the following average composition formula (N1).
- Me represents a methyl group
- Ph represents a phenyl group
- Vi represents a vinyl group
- the content ratio of the phenyl group of the obtained polymer (N) was 39 mol%.
- the number average molecular weight (Mn) of the obtained polymer (O) was 1300.
- the polymer (O) had the following average composition formula (O1).
- Me represents a methyl group
- Ph represents a phenyl group
- Vi represents a vinyl group
- the content ratio of phenyl groups in the obtained polymer (O) was 58 mol%.
- the number average molecular weight (Mn) of the obtained polymer (P) was 2700.
- the polymer (P) had the following average composition formula (P1).
- Me represents a methyl group
- Ph represents a phenyl group
- Vi represents a vinyl group
- the content ratio of the phenyl group of the obtained polymer (P) was 59 mol%.
- Example 1 Polymer A (10 g), Polymer E (10 g), and 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (the platinum metal content in the sealant is expressed in weight units) 10 ppm) was mixed and defoamed to obtain an encapsulant for optical semiconductor devices.
- Example 2 Polymer B (10 g), Polymer E (10 g), and 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (the platinum metal content in the sealant is expressed in weight units) 10 ppm) was mixed and defoamed to obtain an encapsulant for optical semiconductor devices.
- Example 3 Polymer C (10 g), Polymer E (10 g), and 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (the platinum metal content in the sealant is expressed in weight units) 10 ppm) was mixed and defoamed to obtain an encapsulant for optical semiconductor devices.
- Example 4 Polymer C (10 g), Polymer E (10 g), 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (the platinum metal content in the sealant is 10 ppm by weight) And silicon oxide fine particles (AEROSIL RY200, silicon oxide particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.) 0.4 g, Defoaming was performed to obtain an encapsulant for optical semiconductor devices.
- AEROSIL RY200 silicon oxide fine particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.
- Example 5 Polymer C (10 g), Polymer E (10 g), 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (the platinum metal content in the sealant is 10 ppm by weight) And 2 g of silicon oxide fine particles (AEROSIL R8200, silicon oxide particles surface-treated with an organosilicon compound having a trimethylsilyl group, specific surface area 140 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.) The sealing agent for optical semiconductor devices was obtained.
- AEROSIL R8200 silicon oxide fine particles surface-treated with an organosilicon compound having a trimethylsilyl group, specific surface area 140 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.
- Example 6 Polymer C (10 g), Polymer F (10 g), platinum 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex (the platinum metal content in the sealant is 10 ppm by weight) And silicon oxide fine particles (AEROSIL RY200, silicon oxide particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.) 0.4 g, Defoaming was performed to obtain an encapsulant for optical semiconductor devices.
- AEROSIL RY200 silicon oxide fine particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.
- Example 7 Polymer C (10 g), Polymer G (10 g), platinum 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex (the platinum metal content in the sealant is 10 ppm by weight) And silicon oxide fine particles (AEROSIL RY200, silicon oxide particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.) 0.4 g, Defoaming was performed to obtain an encapsulant for optical semiconductor devices.
- AEROSIL RY200 silicon oxide fine particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.
- Example 8 Polymer C (10 g), Polymer H (10 g), platinum 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex (the platinum metal content in the sealant is 10 ppm by weight) And silicon oxide fine particles (AEROSIL RY200, silicon oxide particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.) 0.4 g, Defoaming was performed to obtain an encapsulant for optical semiconductor devices.
- AEROSIL RY200 silicon oxide fine particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.
- Example 9 Polymer D (10 g), Polymer E (10 g), 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (the platinum metal content in the sealant is 10 ppm by weight) And silicon oxide fine particles (AEROSIL RY200, silicon oxide particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.) 0.4 g, Defoaming was performed to obtain an encapsulant for optical semiconductor devices.
- AEROSIL RY200 silicon oxide fine particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.
- Example 10 Polymer D (10 g), Polymer F (10 g), 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (the platinum metal content in the sealant is 10 ppm by weight) And silicon oxide fine particles (AEROSIL RY200, silicon oxide particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.) 0.4 g, Defoaming was performed to obtain an encapsulant for optical semiconductor devices.
- AEROSIL RY200 silicon oxide fine particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.
- Example 11 Polymer D (10 g), Polymer G (10 g), platinum 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex (the platinum metal content in the sealant is 10 ppm by weight) And silicon oxide fine particles (AEROSIL RY200, silicon oxide particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.) 0.4 g, Defoaming was performed to obtain an encapsulant for optical semiconductor devices.
- AEROSIL RY200 silicon oxide fine particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.
- Example 12 Polymer D (10 g), Polymer H (10 g), 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (the platinum metal content in the sealant is 10 ppm by weight) And silicon oxide fine particles (AEROSIL RY200, silicon oxide particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.) 0.4 g, Defoaming was performed to obtain an encapsulant for optical semiconductor devices.
- AEROSIL RY200 silicon oxide fine particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.
- Example 13 Polymer C (10 g), Polymer E (10 g), 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (the platinum metal content in the sealant is 10 ppm by weight) And 1.0 g of silicon oxide fine particles (R974, silicon oxide particles surface-treated with an organosilicon compound having a dimethylsiloxane group, specific surface area 170 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.) The sealing agent for optical semiconductor devices was obtained.
- the obtained optical semiconductor device was placed in a chamber at 40 ° C. and a relative humidity of 90% RH, and the chamber was filled with gas so that the concentration of hydrogen sulfide gas was 5 ppm and the concentration of sulfur dioxide gas was 15 ppm. . From the gas filling, the lead electrodes plated with silver were visually observed after 24 hours, 48 hours, 96 hours, 168 hours and 500 hours.
- Thermal shock test The obtained optical semiconductor device was held at ⁇ 50 ° C. for 5 minutes using a liquid bath thermal shock tester (“TSB-51”, manufactured by ESPEC), then heated to 135 ° C. A cold cycle test was conducted in which the process of holding for 5 minutes and then lowering the temperature to ⁇ 50 ° C. was one cycle. After 500 cycles, 20 samples were taken after 1000 cycles and 1500 cycles, respectively.
- TTB-51 liquid bath thermal shock tester
- the sample was observed with a stereomicroscope (“SMZ-10”, manufactured by Nikon Corporation). It is observed whether or not each of the 20 samples of the encapsulant for optical semiconductor devices has cracks, or whether or not the encapsulant for optical semiconductor devices has peeled off from the package or electrode, and cracks or delamination occurred. The number of samples (NG number) was counted.
- the obtained viscosity of the sealing compound for optical semiconductor devices is 25 ° C. to the curing temperature at a shear rate of 1 s ⁇ 1. (MPa ⁇ s) was measured. Regarding the rate of temperature increase, the temperature was increased from 25 ° C. to the curing temperature at 20 ° C./min, and then the measurement was continued until a significant increase in viscosity occurred at the curing temperature.
- phosphor-containing sealant 0.8 parts by weight of phosphor powder (volume average particle diameter 17 ⁇ m, specific gravity 4.7, “EY4254”, manufactured by Intermatics) is added to 10 parts by weight of the obtained encapsulant for optical semiconductor devices and stirred. Then, defoaming was performed to obtain a sealant for an optical semiconductor device (hereinafter sometimes referred to as a phosphor-containing sealant).
- a current of 60 mA was passed through each of the light emitting elements in the 50 optical semiconductor devices at 23 ° C., and the light intensity was measured using an optical measurement device (OL770, manufactured by Optronic Laboratories).
- the average value of 50 was 5.3 cd.
- the above was designated as “ ⁇ ” and less than 5.3 cd as “x”.
- Example 14 Polymer L (10 g), Polymer E (10 g), 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (the platinum metal content in the sealant is 10 ppm by weight) And silicon oxide fine particles (AEROSIL RY200, silicon oxide particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.) 0.4 g, Defoaming was performed to obtain an encapsulant for optical semiconductor devices.
- AEROSIL RY200 silicon oxide fine particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.
- Example 15 Polymer L (10 g), Polymer E (10 g), 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (the platinum metal content in the sealant is 10 ppm by weight) And 1.5 g of silicon oxide fine particles (AEROSIL R8200, silicon oxide particles surface-treated with an organosilicon compound having a trimethylsilyl group, specific surface area 140 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.) The sealing agent for optical semiconductor devices was obtained.
- AEROSIL R8200 silicon oxide fine particles surface-treated with an organosilicon compound having a trimethylsilyl group, specific surface area 140 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.
- Example 16 Polymer L (10 g), Polymer F (10 g), platinum 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex (the platinum metal content in the sealant is 10 ppm by weight) And silicon oxide fine particles (AEROSIL RY200, silicon oxide particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.) 0.4 g, Defoaming was performed to obtain an encapsulant for optical semiconductor devices.
- AEROSIL RY200 silicon oxide fine particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.
- Example 17 Polymer L (10 g), Polymer G (10 g), platinum 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex (the platinum metal content in the sealant is 10 ppm by weight) And silicon oxide fine particles (AEROSIL RY200, silicon oxide particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.) 0.4 g, Defoaming was performed to obtain an encapsulant for optical semiconductor devices.
- AEROSIL RY200 silicon oxide fine particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.
- Example 18 Polymer L (10 g), Polymer H (10 g), platinum 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex (the platinum metal content in the sealant is 10 ppm by weight) And silicon oxide fine particles (AEROSIL RY200, silicon oxide particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.) 0.8 g, Defoaming was performed to obtain an encapsulant for optical semiconductor devices.
- AEROSIL RY200 silicon oxide fine particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.
- Example 19 Polymer L (10 g), Polymer E (10 g), and 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (the platinum metal content in the sealant is expressed by weight) 10 ppm) was mixed and defoamed to obtain an encapsulant for optical semiconductor devices.
- Example 20 Polymer M (10 g), Polymer F (10 g), 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (the platinum metal content in the sealant is 10 ppm by weight) And silicon oxide fine particles (AEROSIL RY200, silicon oxide particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.) 0.4 g, Defoaming was performed to obtain an encapsulant for optical semiconductor devices.
- AEROSIL RY200 silicon oxide fine particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.
- Example 21 Polymer M (10 g), Polymer F (10 g), and 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (the platinum metal content in the sealant is expressed by weight) 10 ppm) was mixed and defoamed to obtain an encapsulant for optical semiconductor devices.
- the obtained optical semiconductor device was placed in a chamber at 40 ° C. and a relative humidity of 90% RH, and the chamber was filled with gas so that the concentration of hydrogen sulfide gas was 5 ppm and the concentration of sulfur dioxide gas was 15 ppm. . From the gas filling, the lead electrodes plated with silver were visually observed after 24 hours, 48 hours, 96 hours, 168 hours and 500 hours.
- Thermal shock test The obtained optical semiconductor device was held at ⁇ 50 ° C. for 5 minutes using a liquid bath thermal shock tester (“TSB-51”, manufactured by ESPEC), then heated to 135 ° C. A cold cycle test was conducted in which the process of holding for 5 minutes and then lowering the temperature to ⁇ 50 ° C. was one cycle. After 500 cycles, 20 samples were taken after 1000 cycles and 1500 cycles, respectively.
- TTB-51 liquid bath thermal shock tester
- the sample was observed with a stereomicroscope (“SMZ-10”, manufactured by Nikon Corporation). It is observed whether or not each of the 20 samples of the encapsulant for optical semiconductor devices has cracks, or whether or not the encapsulant for optical semiconductor devices has peeled off from the package or electrode, and cracks or delamination occurred. The number of samples (NG number) was counted.
- Phosphor powder volume average particle diameter 17 ⁇ m, specific gravity 4.7, “EY4453”, manufactured by Intermatics
- EY4453 specific gravity 4.7
- Part by weight was added, stirred, and degassed to obtain an optical semiconductor device sealant (hereinafter sometimes referred to as a phosphor-containing sealant).
- the obtained viscosity of the sealing compound for optical semiconductor devices is 25 ° C. to the curing temperature at a shear rate of 1 s ⁇ 1. (MPa ⁇ s) was measured. Regarding the rate of temperature increase, the temperature was increased from 25 ° C. to the curing temperature at 20 ° C./min, and then the measurement was continued until a significant increase in viscosity occurred at the curing temperature. Moreover, the same evaluation was implemented also about the sealing agent containing fluorescent substance.
- Phosphor Precipitation Phosphor stability in an uncured state
- the obtained phosphor-containing sealing agent was put in a transparent glass container and allowed to stand at 23 ° C. for 24 hours. Thereafter, the state of the phosphor in the uncured sealant was visually observed. The case where there was no precipitation of the phosphor was evaluated as “ ⁇ ”, the case where the phosphor was precipitated was evaluated as “ ⁇ ”, and the case where the precipitation of the phosphor was significant was evaluated as “x”.
- Example 22 Polymer A (9 g), Polymer N (1 g), Polymer E (10 g) and 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (including platinum metal in sealant) The amount was 10 ppm by weight), and defoaming was performed to obtain an encapsulant for optical semiconductor devices.
- Example 23 Polymer L (9 g), Polymer N (1 g), Polymer E (10 g) and 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (including platinum metal in sealant) The amount was 10 ppm by weight), and defoaming was performed to obtain an encapsulant for optical semiconductor devices.
- Example 24 Polymer L (9 g), Polymer N (1 g), Polymer F (10 g), 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (including platinum metal in sealant) The amount was 10 ppm by weight), and defoaming was performed to obtain an encapsulant for optical semiconductor devices.
- Example 25 Polymer L (9 g), Polymer N (1 g), Polymer F (10 g), and 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (including platinum metal in sealant) And silicon oxide fine particles (AEROSIL RY200, silicon oxide particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.) 0 .4 g was mixed and defoamed to obtain an encapsulant for optical semiconductor devices.
- AEROSIL RY200 silicon oxide fine particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.
- Example 26 Polymer L (9 g), Polymer N (1 g), Polymer G (10 g) and 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (including platinum metal in sealant) And silicon oxide fine particles (AEROSIL RY200, silicon oxide particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.) 0 .4 g was mixed and defoamed to obtain an encapsulant for optical semiconductor devices.
- AEROSIL RY200 silicon oxide fine particles surface-treated with an organosilicon compound having a polydimethylsiloxane group, specific surface area 120 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.
- Example 27 Polymer A (10 g), Polymer E (10 g), and 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (the platinum metal content in the sealant is 10 ppm by weight) Were mixed and defoamed to obtain an encapsulant for optical semiconductor devices.
- Example 28 Polymer N (10 g), Polymer F (20 g), and 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (the platinum metal content in the sealant is 10 ppm by weight) Were mixed and defoamed to obtain an encapsulant for optical semiconductor devices.
- Example 29 Polymer N (10 g), Polymer G (20 g), and 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (the platinum metal content in the sealant is 10 ppm by weight) Were mixed and defoamed to obtain an encapsulant for optical semiconductor devices.
- Example 30 Polymer O (10 g), polymer F (20 g), platinum 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex (the platinum metal content in the sealant is 10 ppm by weight) And 1 g of silicon oxide fine particles (Aerosil 200, specific surface area: 200 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.) were mixed and defoamed to obtain an encapsulant for optical semiconductor devices.
- silicon oxide fine particles Al 2 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.
- Example 31 Polymer O (10 g), Polymer G (20 g), 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (the platinum metal content in the sealant is 10 ppm by weight) And 1 g of silicon oxide fine particles (Aerosil 200, specific surface area: 200 m 2 / g, manufactured by Nippon Aerosil Co., Ltd.) were mixed and defoamed to obtain an encapsulant for optical semiconductor devices.
- Example 32 Polymer P (10 g), Polymer F (20 g), and 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (the platinum metal content in the sealant is 10 ppm by weight) Were mixed and defoamed to obtain an encapsulant for optical semiconductor devices.
- Example 33 Polymer P (10 g), Polymer G (20 g), and 1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex of platinum (the platinum metal content in the sealant is 10 ppm by weight) Were mixed and defoamed to obtain an encapsulant for optical semiconductor devices.
- the obtained optical semiconductor device was placed in a chamber at 40 ° C. and a relative humidity of 90% RH, and the chamber was filled with gas so that the concentration of hydrogen sulfide gas was 5 ppm and the concentration of sulfur dioxide gas was 15 ppm. . From the gas filling, the lead electrodes plated with silver were visually observed after 24 hours, 48 hours, 96 hours, 168 hours and 500 hours.
- Thermal shock test The obtained optical semiconductor device was held at ⁇ 50 ° C. for 5 minutes using a liquid bath thermal shock tester (“TSB-51”, manufactured by ESPEC), then heated to 135 ° C. A cold cycle test was conducted in which the process of holding for 5 minutes and then lowering the temperature to ⁇ 50 ° C. was one cycle. After 500 cycles, 20 samples were taken after 1000 cycles, 1500 cycles and 2000 cycles, respectively.
- TTB-51 liquid bath thermal shock tester
- the sample was observed with a stereomicroscope (“SMZ-10”, manufactured by Nikon Corporation). It is observed whether or not each of the 20 samples of the encapsulant for optical semiconductor devices has cracks, or whether or not the encapsulant for optical semiconductor devices has peeled off from the package or electrode, and cracks or delamination occurred. The number of samples (NG number) was counted.
- the luminous intensity when a current of 20 mA was passed through the light emitting element was measured using a photometric measuring device (“OL770”, manufactured by Optronic Laboratories) at a temperature of 23 ° C. (hereinafter, “ Called “Initial Luminance”).
- the optical semiconductor device was placed in a chamber at 110 ° C. and a relative humidity of 85 RH% with a current of 20 mA flowing through the light emitting element, and left for 500 hours.
- the light intensity when a current of 20 mA was passed through the light emitting element was measured using a light intensity measuring device (“OL770”, manufactured by Optronic Laboratories), and the rate of decrease in light intensity relative to the initial light intensity.
- OL770 manufactured by Optronic Laboratories
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Abstract
Description
本発明に係る光半導体装置用封止剤は、下記の構成Xを備える。
本発明に係る光半導体装置用封止剤は、第1のシリコーン樹脂成分と、第2のシリコーン樹脂成分と、ヒドロシリル化反応用触媒とを含む。
本発明に係る光半導体装置用封止剤は、上記第1のシリコーン樹脂成分と、上記第2のシリコーン樹脂成分と、上記ヒドロシリル化反応用触媒とに加えて、有機珪素化合物により表面処理されている酸化珪素粒子をさらに含むことが好ましい。上記第1のシリコーン樹脂A(後述する第1のシリコーン樹脂A-1,A-2が含まれ得る)及び上記第1のシリコーン樹脂Bはそれぞれ1つの珪素原子に2つのフェニル基が結合したジフェニルシロキサン構造単位を含み、上記第1のシリコーン樹脂A及び上記第1のシリコーン樹脂Bの全シロキサン構造単位100モル%中、1つの珪素原子に2つのフェニル基が結合したジフェニルシロキサン構造単位の割合が30モル%以上であり、さらに、上記第1のシリコーン樹脂A及び上記第1のシリコーン樹脂BのE型粘度計を用いて測定された25℃における5rpmでの粘度が500mPa・s以上、20000mPa・s以下であり、上記第2のシリコーン樹脂A及び上記第2のシリコーン樹脂BのE型粘度計を用いて測定された25℃における5rpmでの粘度が500mPa・s以上、5000mPa・s以下であるか、又は、光半導体装置用封止剤のE型粘度計を用いて測定された25℃における5rpmでの粘度η1が1000mPa・s以上、10000mPa・s以下であり、かつ、光半導体装置用封止剤のE型粘度計を用いて測定された25℃における1rpmでの粘度η2のE型粘度計を用いて測定された25℃における10rpmでの粘度η3に対する比(η2/η3)が1.2以上、2.5以下であることが好ましい。
本発明に係る光半導体装置用封止剤は、式(1A-1)で表され、珪素原子に結合した水素原子を有さず、かつアリール基とアルケニル基とを有する第1のシリコーン樹脂A-1と、上記第2のシリコーン樹脂成分と、上記ヒドロシリル化反応用触媒とを含むことが好ましい。すなわち、本発明に係る光半導体装置用封止剤は、第1のシリコーン樹脂A-1を必須成分として含むことが好ましい。この場合に、本発明に係る光半導体装置用封止剤は、式(1A-2)で表され、上記第1のシリコーン樹脂A-1に相当せず、珪素原子に結合した水素原子を有さず、かつアリール基とアルケニル基とを有する第1のシリコーン樹脂A-2を含まないか又は含み、該第1のシリコーン樹脂A-2を含んでいてもよく、含んでいなくてもよい。上記第1のシリコーン樹脂A-1及び上記第1のシリコーン樹脂A-2は、上記第1のシリコーン樹脂Aに含まれる樹脂である。
ガスバリア性により一層優れており、クラック及び剥離がより一層生じ難い封止剤を得る観点からは、本発明に係る光半導体装置用封止剤は、上記第1のシリコーン樹脂B及び上記第2のシリコーン樹脂Bの内の少なくとも一方を含むことが好ましい。
本発明に係る光半導体装置用封止剤に含まれている第1のシリコーン樹脂成分は、下記式(1A)で表され、珪素原子に結合した水素原子を有さず、かつアリール基とアルケニル基とを有する第1のシリコーン樹脂A、及び、下記式(1B)で表され、珪素原子に結合した水素原子を有さず、かつアリール基とアルケニル基とを有する第1のシリコーン樹脂Bの内の少なくとも1種である。
(R6SiXO2/2) ・・・式(1-4)
本発明に係る光半導体装置用封止剤に含まれている第2のシリコーン樹脂成分は、下記式(51A)で表され、かつアリール基と珪素原子に直接結合している水素原子とを有する第2のシリコーン樹脂A、及び、下記式(51B)で表され、かつアリール基と珪素原子に直接結合している水素原子とを有する第2のシリコーン樹脂Bの内の少なくとも1種である。
すなわち、上記式(51A)及び式(51B)中、(R51R52R53SiO1/2)で表される構造単位は、上記式(51-a)で表される構造単位を含むことが好ましい。(R51R52R53SiO1/2)で表される構造単位は、上記式(51-a)で表される構造単位のみを含んでいてもよく、上記式(51-a)で表される構造単位と上記式(51-a)で表される構造単位以外の構造単位とを含んでいてもよい。
(R56SiXO2/2) ・・・式(51-4)
上記第1,第2のシリコーン樹脂のアルコキシ基の含有量の好ましい下限は0.5モル%、より好ましい下限は1モル%、好ましい上限は10モル%、より好ましい上限は5モル%である。アルコキシ基の含有量が上記好ましい範囲内であると、封止剤の密着性を高めることができる。
本発明に係る光半導体装置用封止剤に含まれているヒドロシリル化反応用触媒は、上記第1のシリコーン樹脂成分中のアルケニル基と、上記第2のシリコーン樹脂成分中の珪素原子に直接結合している水素原子とをヒドロシリル化反応させる触媒である。
本発明に係る光半導体装置用封止剤は、酸化珪素粒子をさらに含むことが好ましい。上記酸化珪素粒子の使用により、封止剤の硬化物の耐熱性及び耐光性を損なうことなく、硬化前の封止剤の粘度を適当な範囲に調整できる。従って、封止剤の取り扱い性を高めることができる。
本発明に係る光半導体装置用封止剤は、蛍光体をさらに含んでいてもよい。上記蛍光体は、光半導体装置用封止剤を用いて封止する発光素子が発する光を吸収し、蛍光を発生することによって、最終的に所望の色の光を得ることができるように作用する。上記蛍光体は、発光素子が発する光によって励起され、蛍光を発し、発光素子が発する光と蛍光体が発する蛍光との組み合わせによって、所望の色の光を得ることができる。
本発明に係る光半導体装置用封止剤は、接着性を付与するために、カップリング剤をさらに含有してもよい。
本発明に係る光半導体装置用封止剤は、必要に応じて、分散剤、酸化防止剤、消泡剤、着色剤、変性剤、レベリング剤、光拡散剤、熱伝導性フィラー又は難燃剤等の添加剤をさらに含んでいてもよい。
本発明に係る光半導体装置用封止剤は、E型粘度計を用いて測定された25℃における5rpmでの粘度η1は1000mPa・s以上、10000mPa・sであることが好ましい。本発明に係る光半導体装置用封止剤の粘度η1がこの範囲内である場合には、蛍光体の沈降をより一層抑制し、ディスペンス性をより一層高め、かつ光半導体装置から取り出される光をより一層明るくすることができる。
図1は、本発明の一実施形態に係る光半導体装置を示す正面断面図である。
本実施形態の光半導体装置1は、ハウジング2を有する。ハウジング2内にLEDからなる光半導体素子3が実装されている。この光半導体素子3の周囲を、ハウジング2の光反射性を有する内面2aが取り囲んでいる。本実施形態では、光半導体により形成された発光素子として、光半導体素子3が用いられている。
温度計、滴下装置及び攪拌機を備えた1000mLのセパラブルフラスコに、トリメチルメトキシシラン63g、ジメチルジメトキシシラン90g、ジフェニルジメトキシシラン183g、及びビニルトリメトキシシラン133gを入れ、50℃で攪拌した。その中に、水酸化カリウム0.8gを水114gに溶かした溶液をゆっくりと滴下し、滴下後に50℃で6時間攪拌し、反応させて、反応液を得た。次に、反応液に酢酸0.9gを加え、減圧して揮発成分を除去し、酢酸カリウムをろ過により除去して、ポリマー(A)を得た。
温度計、滴下装置及び攪拌機を備えた1000mLのセパラブルフラスコに、ジメチルジメトキシシラン126g、ジフェニルジメトキシシラン183g、ビニルメチルジメトキシシラン119g、及び1,6-ビス(ジメチルメトキシシリル)ヘキサン79gを入れ、50℃で攪拌した。その中に、水酸化カリウム0.8gを水108gに溶かした溶液をゆっくりと滴下し、滴下後に50℃で6時間攪拌し、反応させて、反応液を得た。次に、反応液に酢酸0.9gを加え、減圧して揮発成分を除去し、酢酸カリウムをろ過により除去して、ポリマー(B)を得た。
温度計、滴下装置及び攪拌機を備えた1000mLのセパラブルフラスコに、ジメチルジメトキシシラン60g、ジフェニルジメトキシシラン317g、ビニルメチルジメトキシシラン119g、及び1,6-ビス(ジメチルメトキシシリル)ヘキサン79gを入れ、50℃で攪拌した。その中に、水酸化カリウム0.8gを水108gに溶かした溶液をゆっくりと滴下し、滴下後に50℃で6時間攪拌し、反応させて、反応液を得た。次に、反応液に酢酸0.9gを加え、減圧して揮発成分を除去し、酢酸カリウムをろ過により除去して、ポリマー(C)を得た。
温度計、滴下装置及び攪拌機を備えた1000mLのセパラブルフラスコに、ジメチルジメトキシシラン60g、ジフェニルジメトキシシラン317g、ビニルメチルジメトキシシラン119g、及び1,4-ビス(ジメチルメトキシシリル)ベンゼン76gを入れ、50℃で攪拌した。その中に、水酸化カリウム0.8gを水108gに溶かした溶液をゆっくりと滴下し、滴下後に50℃で6時間攪拌し、反応させて、反応液を得た。次に、反応液に酢酸0.9gを加え、減圧して揮発成分を除去し、酢酸カリウムをろ過により除去して、ポリマー(D)を得た。
温度計、滴下装置及び攪拌機を備えた1000mLのセパラブルフラスコに、トリメチルメトキシシラン31g、1,1,3,3-テトラメチルジシロキサン50g、ジメチルジメトキシシラン108g、及びフェニルトリメトキシシラン208gを入れ、50℃で攪拌した。その中に、塩酸1.4gと水101gの溶液をゆっくりと滴下し、滴下後に50℃で6時間攪拌し、反応させて、反応液を得た。次に、減圧して揮発成分を除去してポリマーを得た。得られたポリマーにヘキサン150gと酢酸エチル150gとを添加し、イオン交換水300gで10回洗浄を行い、減圧して揮発成分を除去してポリマー(E)を得た。
温度計、滴下装置及び攪拌機を備えた1000mLのセパラブルフラスコに、トリメチルメトキシシラン16g、1,1,3,3-テトラメチルジシロキサン50g、ジメチルジメトキシシラン36g、ジフェニルジメトキシシラン183g、フェニルトリメトキシシラン149g、及びビニルトリメトキシシラン45gを入れ、50℃で攪拌した。その中に、塩酸1.4gと水104gの溶液をゆっくりと滴下し、滴下後に50℃で6時間攪拌し、反応させて、反応液を得た。次に、減圧して揮発成分を除去してポリマーを得た。得られたポリマーにヘキサン150gと酢酸エチル150gとを添加し、イオン交換水300gで10回洗浄を行い、減圧して揮発成分を除去してポリマー(F)を得た。
温度計、滴下装置及び攪拌機を備えた1000mLのセパラブルフラスコに、トリメチルメトキシシラン31g、1,1,3,3-テトラメチルジシロキサン40g、ジフェニルジメトキシシラン110g、フェニルトリメトキシシラン268g、及びビニルトリメトキシシラン45gを入れ、50℃で攪拌した。その中に、塩酸1.4gと水116gの溶液をゆっくりと滴下し、滴下後に50℃で6時間攪拌し、反応させて、反応液を得た。次に、減圧して揮発成分を除去してポリマーを得た。得られたポリマーにヘキサン150gと酢酸エチル150gとを添加し、イオン交換水300gで10回洗浄を行い、減圧して揮発成分を除去してポリマー(G)を得た。
温度計、滴下装置及び攪拌機を備えた1000mLのセパラブルフラスコに、トリメチルメトキシシラン31g、1,1,3,3-テトラメチルジシロキサン40g、ジフェニルジメトキシシラン183g、フェニルトリメトキシシラン149g、ビニルトリメトキシシラン45g、及び1,4-ビス(ジメチルメトキシシリル)ベンゼン76gを入れ、50℃で攪拌した。その中に、塩酸1.4gと水105gの溶液をゆっくりと滴下し、滴下後に50℃で6時間攪拌し、反応させて、反応液を得た。次に、減圧して揮発成分を除去してポリマーを得た。得られたポリマーにヘキサン150gと酢酸エチル150gとを添加し、イオン交換水300gで10回洗浄を行い、減圧して揮発成分を除去してポリマー(H)を得た。
温度計、滴下装置及び攪拌機を備えた1000mLのセパラブルフラスコに、トリメチルメトキシシラン94g、ジメチルジメトキシシラン99g、ジフェニルジメトキシシラン92g、及びビニルトリメトキシシラン133gを入れ、50℃で攪拌した。その中に、水酸化カリウム0.8gを水108gに溶かした溶液をゆっくりと滴下し、滴下後に50℃で6時間攪拌し、反応させて、反応液を得た。次に、反応液に酢酸0.9gを加え、減圧して揮発成分を除去し、酢酸カリウムをろ過により除去して、ポリマー(I)を得た。
温度計、滴下装置及び攪拌機を備えた1000mLのセパラブルフラスコに、ジメチルジメトキシシラン180g、ジフェニルジメトキシシラン73g、ビニルメチルジメトキシシラン119g、及び1,4-ビス(ジメチルメトキシシリル)ベンゼン76gを入れ、50℃で攪拌した。その中に、水酸化カリウム0.8gを水108gに溶かした溶液をゆっくりと滴下し、滴下後に50℃で6時間攪拌し、反応させて、反応液を得た。次に、反応液に酢酸0.9gを加え、減圧して揮発成分を除去し、酢酸カリウムをろ過により除去して、ポリマー(J)を得た。
温度計、滴下装置及び攪拌機を備えた1000mLのセパラブルフラスコに、トリメチルメトキシシラン31g、1,1,3,3-ヘキサメチルジシロキサン50g、ジメチルジメトキシシラン140g、ジフェニルジメトキシシラン59g、フェニルトリメトキシシラン48g、及びビニルトリメトキシシラン45gを入れ50℃で攪拌した。その中に、塩酸1.4gと水92gの溶液をゆっくりと滴下し、滴下後に50℃で6時間攪拌し、反応させて、反応液を得た。次に、減圧して揮発成分を除去してポリマーを得た。得られたポリマーにヘキサン150gと酢酸エチル150gとを添加し、イオン交換水300gで10回洗浄を行い、減圧して揮発成分を除去してポリマー(K)を得た。
温度計、滴下装置及び攪拌機を備えた1000mLのセパラブルフラスコに、ジメチルジメトキシシラン96g、ジフェニルジメトキシシラン318g、及びビニルメチルジメトキシシシラン119gを入れ、50℃で攪拌した。その中に、水酸化カリウム0.8gを水108gに溶かした溶液をゆっくりと滴下し、滴下後に50℃で6時間攪拌し、反応させて、反応液を得た。次に、反応液に酢酸0.9gを加え、減圧して揮発成分を除去し、酢酸カリウムをろ過により除去して、ポリマー(L)を得た。
温度計、滴下装置及び攪拌機を備えた1000mLのセパラブルフラスコに、メチルフェニルジメトキシシラン383g、及びビニルメチルジメトキシシシラン119gを入れ、50℃で攪拌した。その中に、水酸化カリウム0.8gを水108gに溶かした溶液をゆっくりと滴下し、滴下後に50℃で6時間攪拌し、反応させて、反応液を得た。次に、反応液に酢酸0.9gを加え、減圧して揮発成分を除去し、酢酸カリウムをろ過により除去して、ポリマー(M)を得た。
温度計、滴下装置及び攪拌機を備えた1000mLのセパラブルフラスコに、ビニルジメチルエトキシシラン98g、ジメチルジメトキシシラン180g及びジフェニルジメトキシシラン183gを入れ、50℃で攪拌した。その中に、水酸化カリウム0.8gを水95gに溶かした溶液をゆっくりと滴下し、滴下後に50℃で6時間攪拌し、反応させて、反応液を得た。次に、反応液に酢酸0.9gを加え、減圧して揮発成分を除去し、酢酸カリウムをろ過により除去して、ポリマー(N)を得た。
温度計、滴下装置及び攪拌機を備えた1000mLのセパラブルフラスコに、ビニルジメチルエトキシシラン98g、ジメチルジメトキシシラン90g及びジフェニルジメトキシシラン367gを入れ、50℃で攪拌した。その中に、水酸化カリウム0.8gを水95gに溶かした溶液をゆっくりと滴下し、滴下後に50℃で6時間攪拌し、反応させて、反応液を得た。次に、反応液に酢酸0.9gを加え、減圧して揮発成分を除去し、酢酸カリウムをろ過により除去して、ポリマー(O)を得た。
温度計、滴下装置及び攪拌機を備えた1000mLのセパラブルフラスコに、ビニルジメチルエトキシシラン59g、ジメチルジメトキシシラン126g及びジフェニルジメトキシシラン367gを入れ、50℃で攪拌した。その中に、水酸化カリウム0.8gを水100gに溶かした溶液をゆっくりと滴下し、滴下後に50℃で6時間攪拌し、反応させて、反応液を得た。次に、反応液に酢酸0.9gを加え、減圧して揮発成分を除去し、酢酸カリウムをろ過により除去して、ポリマー(P)を得た。
ポリマーA(10g)、ポリマーE(10g)、及び白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)を混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーB(10g)、ポリマーE(10g)、及び白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)を混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーC(10g)、ポリマーE(10g)、及び白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)を混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーC(10g)、ポリマーE(10g)、白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)、及び酸化珪素微粒子(AEROSIL RY200、ポリジメチルシロキサン基を有する有機珪素化合物により表面処理された酸化珪素粒子、比表面積120m2/g、日本アエロジル社製)0.4gを混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーC(10g)、ポリマーE(10g)、白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)、及び酸化珪素微粒子(AEROSIL R8200、トリメチルシリル基を有する有機珪素化合物により表面処理された酸化珪素粒子、比表面積140m2/g、日本アエロジル社製)2gを混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーC(10g)、ポリマーF(10g)、白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)、及び酸化珪素微粒子(AEROSIL RY200、ポリジメチルシロキサン基を有する有機珪素化合物により表面処理された酸化珪素粒子、比表面積120m2/g、日本アエロジル社製)0.4gを混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーC(10g)、ポリマーG(10g)、白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)、及び酸化珪素微粒子(AEROSIL RY200、ポリジメチルシロキサン基を有する有機珪素化合物により表面処理された酸化珪素粒子、比表面積120m2/g、日本アエロジル社製)0.4gを混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーC(10g)、ポリマーH(10g)、白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)、及び酸化珪素微粒子(AEROSIL RY200、ポリジメチルシロキサン基を有する有機珪素化合物により表面処理された酸化珪素粒子、比表面積120m2/g、日本アエロジル社製)0.4gを混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーD(10g)、ポリマーE(10g)、白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)、及び酸化珪素微粒子(AEROSIL RY200、ポリジメチルシロキサン基を有する有機珪素化合物により表面処理された酸化珪素粒子、比表面積120m2/g、日本アエロジル社製)0.4gを混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーD(10g)、ポリマーF(10g)、白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)、及び酸化珪素微粒子(AEROSIL RY200、ポリジメチルシロキサン基を有する有機珪素化合物により表面処理された酸化珪素粒子、比表面積120m2/g、日本アエロジル社製)0.4gを混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーD(10g)、ポリマーG(10g)、白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)、及び酸化珪素微粒子(AEROSIL RY200、ポリジメチルシロキサン基を有する有機珪素化合物により表面処理された酸化珪素粒子、比表面積120m2/g、日本アエロジル社製)0.4gを混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーD(10g)、ポリマーH(10g)、白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)、及び酸化珪素微粒子(AEROSIL RY200、ポリジメチルシロキサン基を有する有機珪素化合物により表面処理された酸化珪素粒子、比表面積120m2/g、日本アエロジル社製)0.4gを混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーC(10g)、ポリマーE(10g)、白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)、及び酸化珪素微粒子(R974、ジメチルシロキサン基を有する有機珪素化合物により表面処理された酸化珪素粒子、比表面積170m2/g、日本アエロジル社製)1.0gを混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーI(10g)、ポリマーE(10g)、及び白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)を混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーJ(10g)、ポリマーE(10g)、及び白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)を混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーA(10g)、ポリマーK(10g)、及び白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)を混合し、脱泡を行い、光半導体装置用封止剤を得た。
(光半導体装置の作製)
銀めっきされたリード電極付きポリフタルアミド製ハウジング材に、ダイボンド材によって主発光ピークが460nmの発光素子が実装されており、発光素子とリード電極とが金ワイヤーで接続されている構造において、得られた光半導体装置用封止剤を注入し、150℃で2時間加熱して硬化させ、光半導体装置を作製した。この光半導体装置を用いて、下記のガス腐食試験及び熱衝撃試験を実施した。
得られた光半導体装置を、40℃及び相対湿度90%RH雰囲気下のチャンバー内に入れ、硫化水素ガスの濃度が5ppm、二酸化硫黄ガスの濃度が15ppmとなるようにチャンバー内にガスを充填した。ガスの充填から、24時間後、48時間後、96時間後、168時間後及び500時間後にそれぞれ、銀めっきされたリード電極を目視で観察した。
得られた光半導体装置を、液槽式熱衝撃試験機(「TSB-51」、ESPEC社製)を用いて、-50℃で5分間保持した後、135℃まで昇温し、135℃で5分間保持した後-50℃まで降温する過程を1サイクルとする冷熱サイクル試験を実施した。500サイクル後、1000サイクル及び1500サイクル後にそれぞれ20個のサンプルを取り出した。
E型粘度計(TV-22型、東機産業社製)を用いて、得られた光半導体装置用封止剤の25℃における5rpmでの粘度(mPa・s)を測定した。
パラレルプレート型レオメーター(「DAR-2000」、レオロジカ社製)を用いて、得られた光半導体装置用封止剤の25℃から硬化温度までの温度領域における剪断速度1s-1での最低粘度(mPa・s)を測定した。昇温速度に関しては、25℃から硬化温度までは20℃/分で温度上昇させ、その後硬化温度で著しい粘度上昇が起こるまで測定を続けた。
得られた各光半導体装置用封止剤10重量部に、蛍光体粉末(体積平均粒径17μm、比重4.7、「EY4254」、インタマティックス社製)0.8重量部入れて、攪拌し、脱泡し、光半導体装置用封止剤(以下、蛍光体入り封止剤と称することがある)を得た。
得られた蛍光体入り封止剤を透明なガラス容器に入れて、150℃で2時間加熱して、封止剤を硬化させた。その後、硬化物中の蛍光体を目視で観察した。蛍光体の沈降がない場合を「○」、蛍光体の沈降がある場合を「△」、蛍光体の沈降が著しい場合を「×」と評価した。
銀めっきされたリード電極付きポリフタルアミド製ハウジング材に、ダイボンド材によって主発光ピークが460nmの発光素子が実装されており、発光素子とリード電極とを金ワイヤーで電気的に接続されている光半導体素子に、得られた蛍光体入り封止剤を注入し、150℃で2時間加熱して硬化させ、光半導体装置を50個作製した。
ポリマーL(10g)、ポリマーE(10g)、白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)、及び酸化珪素微粒子(AEROSIL RY200、ポリジメチルシロキサン基を有する有機珪素化合物により表面処理された酸化珪素粒子、比表面積120m2/g、日本アエロジル社製)0.4gを混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーL(10g)、ポリマーE(10g)、白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)、及び酸化珪素微粒子(AEROSIL R8200、トリメチルシリル基を有する有機珪素化合物により表面処理された酸化珪素粒子、比表面積140m2/g、日本アエロジル社製)1.5gを混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーL(10g)、ポリマーF(10g)、白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)、及び酸化珪素微粒子(AEROSIL RY200、ポリジメチルシロキサン基を有する有機珪素化合物により表面処理された酸化珪素粒子、比表面積120m2/g、日本アエロジル社製)0.4gを混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーL(10g)、ポリマーG(10g)、白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)、及び酸化珪素微粒子(AEROSIL RY200、ポリジメチルシロキサン基を有する有機珪素化合物により表面処理された酸化珪素粒子、比表面積120m2/g、日本アエロジル社製)0.4gを混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーL(10g)、ポリマーH(10g)、白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)、及び酸化珪素微粒子(AEROSIL RY200、ポリジメチルシロキサン基を有する有機珪素化合物により表面処理された酸化珪素粒子、比表面積120m2/g、日本アエロジル社製)0.8gを混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーL(10g)、ポリマーE(10g)、及び白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)を混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーM(10g)、ポリマーF(10g)、白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)、及び酸化珪素微粒子(AEROSIL RY200、ポリジメチルシロキサン基を有する有機珪素化合物により表面処理された酸化珪素粒子、比表面積120m2/g、日本アエロジル社製)0.4gを混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーM(10g)、ポリマーF(10g)、及び白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)を混合し、脱泡を行い、光半導体装置用封止剤を得た。
(光半導体装置の作製)
銀めっきされたリード電極付きポリフタルアミド製ハウジング材に、ダイボンド材によって主発光ピークが460nmの発光素子が実装されており、発光素子とリード電極とが金ワイヤーで接続されている構造において、得られた光半導体装置用封止剤を注入し、150℃で2時間加熱して硬化させ、光半導体装置を作製した。この光半導体装置を用いて、下記の評価項目について評価を実施した。
得られた光半導体装置を、40℃及び相対湿度90%RH雰囲気下のチャンバー内に入れ、硫化水素ガスの濃度が5ppm、二酸化硫黄ガスの濃度が15ppmとなるようにチャンバー内にガスを充填した。ガスの充填から、24時間後、48時間後、96時間後、168時間後及び500時間後にそれぞれ、銀めっきされたリード電極を目視で観察した。
得られた光半導体装置を、液槽式熱衝撃試験機(「TSB-51」、ESPEC社製)を用いて、-50℃で5分間保持した後、135℃まで昇温し、135℃で5分間保持した後-50℃まで降温する過程を1サイクルとする冷熱サイクル試験を実施した。500サイクル後、1000サイクル及び1500サイクル後にそれぞれ20個のサンプルを取り出した。
実施例及び比較例で得られた各光半導体装置用封止剤10重量部に、蛍光体粉末(体積平均粒径17μm、比重4.7、「EY4453」、インタマティックス社製)0.8重量部入れて、攪拌し、脱泡し、光半導体装置用封止剤(以下、蛍光体入り封止剤と称することがある)を得た。
E型粘度計(TV-22型、東機産業社製)を用いて、光半導体装置用封止剤に用いた第1,第2のオルガノシロキサンの25℃における5rpmでの粘度(mPa・s)を測定した。また、E型粘度計(TV-22型、東機産業社製)を用いて、得られた光半導体装置用封止剤の25℃における5rpm、1rpm及び10rpmでの粘度(mPa・s)、並びに蛍光体入り封止剤の25℃における5rpm、1rpm及び10rpmでの粘度(mPa・s)を測定した。
パラレルプレート型レオメーター(「DAR-2000」、レオロジカ社製)を用いて、得られた光半導体装置用封止剤の25℃から硬化温度までの温度領域における剪断速度1s-1での最低粘度(mPa・s)を測定した。昇温速度に関しては、25℃から硬化温度までは20℃/分で温度上昇させ、その後硬化温度で著しい粘度上昇が起こるまで測定を続けた。また、蛍光体入り封止剤についても同様の評価を実施した。
銀めっきされたリード電極付きポリフタルアミド製ハウジング材に、ダイボンド材によって主発光ピークが460nmの発光素子が実装されており、発光素子とリード電極とが金ワイヤーで接続されている構造において、ディスペンサー装置(「SHOTMASTER―300」武蔵エンジニアリング社製)を用いて得られた蛍光体入り封止剤を充填した。実体顕微鏡(「SMZ-10」、ニコン社製)にてサンプルを観察し、封止剤の充填量にバラツキがない場合を「○」、バラツキがある場合を「×」と判定した。
得られた蛍光体入り封止剤を透明なガラス容器に入れて、23℃で24時間放置した。その後、未硬化状態の封止剤中の蛍光体の状態を目視で観察した。蛍光体の沈降がない場合を「○」、蛍光体の沈降がある場合を「△」、蛍光体の沈降が著しい場合を「×」と評価した。
得られた蛍光体入り封止剤を透明なガラス容器に入れて、100℃で3時間、次に130℃で3時間加熱して、封止剤を硬化させた。その後、硬化物中の蛍光体の状態を目視で観察した。蛍光体の沈降がない場合を「○」、蛍光体の沈降がある場合を「△」、蛍光体の沈降が著しい場合を「×」と評価した。
銀めっきされたリード電極付きポリフタルアミド製ハウジング材に、ダイボンド材によって主発光ピークが460nmの発光素子が実装されており、発光素子とリード電極とを金ワイヤーで電気的に接続されている光半導体素子に、得られた蛍光体入り封止剤を注入し、100℃で3時間、次に130℃で3時間加熱して硬化させ、光半導体装置を50個作製した。
結果を下記の表3に示す。
ポリマーA(9g)、ポリマーN(1g)、ポリマーE(10g)及び白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)を混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーL(9g)、ポリマーN(1g)、ポリマーE(10g)及び白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)を混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーL(9g)、ポリマーN(1g)、ポリマーF(10g)、白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)を混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーL(9g)、ポリマーN(1g)、ポリマーF(10g)及び白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)、及び酸化珪素微粒子(AEROSIL RY200、ポリジメチルシロキサン基を有する有機珪素化合物により表面処理された酸化珪素粒子、比表面積120m2/g、日本アエロジル社製)0.4gを混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーL(9g)、ポリマーN(1g)、ポリマーG(10g)及び白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)、及び酸化珪素微粒子(AEROSIL RY200、ポリジメチルシロキサン基を有する有機珪素化合物により表面処理された酸化珪素粒子、比表面積120m2/g、日本アエロジル社製)0.4gを混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーA(10g)、ポリマーE(10g)及び白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)を混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーI(9g)、ポリマーN(1g)、ポリマーE(10g)及び白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)を混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーA(9g)、ポリマーN(1g)ポリマーK(10g)及び白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)を混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーN(10g)、ポリマーF(20g)及び白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)を混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーN(10g)、ポリマーG(20g)及び白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)を混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーO(10g)、ポリマーF(20g)、白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)、及び酸化珪素微粒子(Aerosil 200、比表面積:200m2/g、日本アエロジル社製)1gを混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーO(10g)、ポリマーG(20g)、白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)及び酸化珪素微粒子(Aerosil 200、比表面積:200m2/g、日本アエロジル社製)1gを混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーP(10g)、ポリマーF(20g)及び白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)を混合し、脱泡を行い、光半導体装置用封止剤を得た。
ポリマーP(10g)、ポリマーG(20g)及び白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(封止剤中での白金金属の含有量が重量単位で10ppmとなる量)を混合し、脱泡を行い、光半導体装置用封止剤を得た。
(光半導体装置の作製)
銀めっきされたリード電極付きポリフタルアミド製ハウジング材に、ダイボンド材によって主発光ピークが460nmの発光素子が実装されており、発光素子とリード電極とが金ワイヤーで接続されている構造において、得られた光半導体装置用封止剤を注入し、150℃で2時間加熱して硬化させ、光半導体装置を作製した。この光半導体装置を用いて、下記の評価項目について評価を実施した。
得られた光半導体装置を、40℃及び相対湿度90%RH雰囲気下のチャンバー内に入れ、硫化水素ガスの濃度が5ppm、二酸化硫黄ガスの濃度が15ppmとなるようにチャンバー内にガスを充填した。ガスの充填から、24時間後、48時間後、96時間後、168時間後及び500時間後にそれぞれ、銀めっきされたリード電極を目視で観察した。
得られた光半導体装置を、液槽式熱衝撃試験機(「TSB-51」、ESPEC社製)を用いて、-50℃で5分間保持した後、135℃まで昇温し、135℃で5分間保持した後-50℃まで降温する過程を1サイクルとする冷熱サイクル試験を実施した。500サイクル後、1000サイクル、1500サイクル及び2000サイクル後にそれぞれ20個のサンプルを取り出した。
得られた光半導体装置を、23℃及び50RH%の雰囲気下で24時間放置した。24時間放置した後直ちに、光半導体装置用封止剤の硬化物の表面の粘着性(べたつき)を、硬化物に指を接触させて確認した。指を接触させた場合に粘着性(べたつき)をほとんど感じない場合には、粘着性なしとして「○」と評価し、指の表面が粘着性(べたつき)を感じた場合には、粘着性ありとして「×」と評価した。
得られた光半導体装置について、23℃の温度下、光度測定装置(「OL770」、オプトロニックラボラトリーズ社製)を用いて発光素子に20mAの電流を流した時の光度を測定した(以下、「初期光度」と称する)。
2…ハウジング
2a…内面
3…光半導体素子
4…光半導体装置用封止剤
Claims (19)
- 下記式(1A)で表され、珪素原子に結合した水素原子を有さず、かつアリール基とアルケニル基とを有する第1のシリコーン樹脂A、及び、下記式(1B)で表され、珪素原子に結合した水素原子を有さず、かつアリール基とアルケニル基とを有する第1のシリコーン樹脂Bの内の少なくとも1種の第1のシリコーン樹脂成分と、
下記式(51A)で表され、かつアリール基と珪素原子に直接結合している水素原子とを有する第2のシリコーン樹脂A、及び、下記式(51B)で表され、かつアリール基と珪素原子に直接結合している水素原子とを有する第2のシリコーン樹脂Bの内の少なくとも1種の第2のシリコーン樹脂成分と、
ヒドロシリル化反応用触媒とを含み、
前記第1のシリコーン樹脂Aにおける下記式(a1)より求められるアリール基の含有比率が30モル%以上、70モル%以下であり、前記第1のシリコーン樹脂Bにおける下記式(b1)より求められるアリール基とフェニレン基との合計の含有比率が30モル%以上、70モル%以下であり、
前記第2のシリコーン樹脂Aにおける下記式(a51)より求められるアリール基の含有比率が30モル%以上、70モル%以下であり、前記第2のシリコーン樹脂Bにおける下記式(b1)より求められるアリール基とフェニレン基との合計の含有比率が30モル%以上、70モル%以下である、光半導体装置用封止剤。
前記式(1A)中、a、b及びcは、a/(a+b+c)=0~0.50、b/(a+b+c)=0.40~1.0及びc/(a+b+c)=0~0.50を満たし、R1~R6は、少なくとも1個がアリール基に相当するフェニル基を表し、少なくとも1個がアルケニル基を表し、フェニル基及びアルケニル基以外のR1~R6は、炭素数1~8の炭化水素基を表す。
前記式(1B)中、a、b、c及びdは、a/(a+b+c+d)=0~0.40、b/(a+b+c+d)=0.40~0.99、c/(a+b+c+d)=0~0.50及びd/(a+b+c+d)=0.01~0.40を満たし、R1~R6は、少なくとも1個がアリール基に相当するフェニル基を表し、少なくとも1個がアルケニル基を表し、フェニル基及びアルケニル基以外のR1~R6は、炭素数1~8の炭化水素基を表し、R7~R10はそれぞれ、炭素数1~8の炭化水素基を表し、R11は、炭素数1~8の2価の炭化水素基を表す。
前記式(51A)中、p、q及びrは、p/(p+q+r)=0.05~0.50、q/(p+q+r)=0.05~0.50及びr/(p+q+r)=0.20~0.80を満たし、R51~R56は、少なくとも1個がアリール基に相当するフェニル基を表し、少なくとも1個が珪素原子に直接結合している水素原子を表し、フェニル基及び珪素原子に直接結合している水素原子以外のR51~R56は、炭素数1~8の炭化水素基を表す。
前記式(51B)中、p、q、r及びsは、p/(p+q+r+s)=0.05~0.50、q/(p+q+r+s)=0.05~0.50、r/(p+q+r+s)=0.20~0.80及びs/(p+q+r+s)=0.01~0.40を満たし、R51~R56は、少なくとも1個がアリール基に相当するフェニル基を表し、少なくとも1個が珪素原子に直接結合している水素原子を表し、フェニル基及び珪素原子に直接結合している水素原子以外のR51~R56は炭素数1~8の炭化水素基を表し、R57~60はそれぞれ、炭素数1~8の炭化水素基を表し、R61は、炭素数1~8の2価の炭化水素基を表す。
アリール基の含有比率(モル%)=(前記第1のシリコーン樹脂Aの1分子あたりに含まれるアリール基の平均個数×アリール基の分子量/前記第1のシリコーン樹脂Aの数平均分子量)×100 ・・・式(a1)
アリール基とフェニレン基との合計の含有比率(モル%)={(前記第1のシリコーン樹脂Bの1分子あたりに含まれるアリール基の平均個数×アリール基の分子量+前記第1のシリコーン樹脂Bの1分子あたりに含まれるフェニレン基の平均個数×フェニレン基の分子量)/前記第1のシリコーン樹脂Bの数平均分子量}×100 ・・・式(b1)
アリール基の含有比率(モル%)=(前記第2のシリコーン樹脂Aの1分子あたりに含まれるアリール基の平均個数×アリール基の分子量/前記第2のシリコーン樹脂Aの数平均分子量)×100 ・・・式(a51)
アリール基とフェニレン基との合計の含有比率(モル%)={(前記第2のシリコーン樹脂Bの1分子あたりに含まれるアリール基の平均個数×アリール基の分子量+前記第2のシリコーン樹脂Bの1分子あたりに含まれるフェニレン基の平均個数×フェニレン基の分子量)/前記第2のシリコーン樹脂Bの数平均分子量}×100 ・・・式(b51) - 前記第1のシリコーン樹脂B及び前記第2のシリコーン樹脂Bの内の少なくとも一方を含む、請求項1に記載の光半導体装置用封止剤。
- 前記第1のシリコーン樹脂成分が、前記第1のシリコーン樹脂Aであり、
前記第1のシリコーン樹脂Aが、下記式(1A-1)で表され、珪素原子に結合した水素原子を有さず、かつアリール基とアルケニル基とを有する第1のシリコーン樹脂A-1を含み、
前記第1のシリコーン樹脂A-1における下記式(a1-1)より求められるアリール基の含有比率が30モル%以上、70モル%以下である、請求項1に記載の光半導体装置用封止剤。
前記式(1A-1)中、a及びbは、a/(a+b)=0.05~0.50及びb/(a+b)=0.50~0.95を満たし、R1~R5は、少なくとも1個がアリール基に相当するフェニル基を表し、少なくとも1個がアルケニル基を表し、フェニル基及びアルケニル基以外のR1~R5は、炭素数1~8の炭化水素基を表す。但し、前記式(1B)中の(R1R2R3SiO1/2)で表される構造単位は、R1がアルケニル基を表し、R2及びR3がアルケニル基、アリール基又は炭素数1~8の炭化水素基を表す構造単位を含む。
アリール基の含有比率(モル%)=(前記第1のシリコーン樹脂A-1の1分子あたりに含まれるアリール基の平均個数×アリール基の分子量/前記第1のシリコーン樹脂A-1の数平均分子量)×100 ・・・式(a1-1) - 前記第1のシリコーン樹脂Aが、前記第1のシリコーン樹脂A-1を含み、かつ、下記式(1A-2)で表され、前記第1のシリコーン樹脂A-1に相当せず、珪素原子に結合した水素原子を有さず、かつアリール基とアルケニル基とを有する第1のシリコーン樹脂A-2を含まないか又は含み、
前記第1のシリコーン樹脂A-2が含まれる場合に、前記第1のシリコーン樹脂A-2における下記式(a1-2)より求められるアリール基の含有比率が30モル%以上、70モル%以下であり、
前記第1のシリコーン樹脂A-1と前記第1のシリコーン樹脂A-2との合計100重量%中、前記第1のシリコーン樹脂A-1の含有量が50重量%を超え、100重量%以下である、請求項3に記載の光半導体装置用封止剤。
前記式(1A-2)中、a、b及びcは、a/(a+b+c)=0~0.50、b/(a+b+c)=0.40~1.0及びc/(a+b+c)=0~0.50を満たし、R1~R6は、少なくとも1個がアリール基に相当するフェニル基を表し、R4~R6は、少なくとも1個がアルケニル基を表し、フェニル基及びアルケニル基以外のR1~R6は、炭素数1~8の炭化水素基を表す。
アリール基の含有比率(モル%)=(前記第1のシリコーン樹脂A-2の1分子あたりに含まれるアリール基の平均個数×アリール基の分子量/前記第1のシリコーン樹脂A-2の数平均分子量)×100 ・・・式(a1-2) - 前記第1のシリコーン樹脂Aが、前記第1のシリコーン樹脂A-1を含み、かつ、下記式(1A-2)で表され、前記第1のシリコーン樹脂A-1に相当せず、珪素原子に結合した水素原子を有さず、かつアリール基とアルケニル基とを有する第1のシリコーン樹脂A-2を含み、
前記第1のシリコーン樹脂A-2における下記式(a1-2)より求められるアリール基の含有比率が30モル%以上、70モル%以下である、請求項3又は4に記載の光半導体装置用封止剤。
前記式(1A-2)中、a、b及びcは、a/(a+b+c)=0~0.50、b/(a+b+c)=0.40~1.0及びc/(a+b+c)=0~0.50を満たし、R1~R6は、少なくとも1個がアリール基に相当するフェニル基を表し、R4~R6は、少なくとも1個がアルケニル基を表し、フェニル基及びアルケニル基以外のR1~R6は、炭素数1~8の炭化水素基を表す。
アリール基の含有比率(モル%)=(前記第1のシリコーン樹脂A-2の1分子あたりに含まれるアリール基の平均個数×アリール基の分子量/前記第1のシリコーン樹脂A-2の数平均分子量)×100 ・・・式(a1-2) - 前記第1のシリコーン樹脂Aが、前記第1のシリコーン樹脂A-1と前記第1のシリコーン樹脂A-2との双方を含み、
前記第1のシリコーン樹脂A-2の100重量部に対して、前記第1のシリコーン樹脂A-1の含有量が5重量部以上、100重量部以下である、請求項4又は5に記載の光半導体装置用封止剤 - 前記第2のシリコーン樹脂成分が、前記第2のシリコーン樹脂Aである、請求項1~6のいずれか1項に記載の光半導体装置用封止剤。
- 前記式(51A)中の(R51R52R53SiO1/2)で表される構造単位は、R51が珪素原子に結合した水素原子を表し、R52及びR53が水素原子、フェニル基又は炭素数1~8の炭化水素基を表す構造単位を含む、請求項1~7のいずれか1項に記載の光半導体装置用封止剤。
- 前記第1のシリコーン樹脂A及び前記第2のシリコーン樹脂Bはそれぞれ、1つの珪素原子に2つのフェニル基が結合したジフェニルシロキサン構造単位を含み、
前記第1のシリコーン樹脂A及び前記第2のシリコーン樹脂Bの全シロキサン構造単位100モル%中、1つの珪素原子に2つのフェニル基が結合したジフェニルシロキサン構造単位の割合が30モル%以上である、請求項1~8のいずれか1項に記載の光半導体装置用封止剤。 - 酸化珪素粒子をさらに含む、請求項1~10のいずれか1項に記載の光半導体装置用封止剤。
- 前記酸化珪素粒子が、有機珪素化合物により表面処理されている、請求項11に記載の光半導体装置用封止剤。
- 前記有機珪素化合物は、ジメチルシリル基を有する有機珪素化合物、トリメチルシリル基を有する有機珪素化合物及びポリジメチルシロキサン基を有する有機珪素化合物からなる群から選択された少なくとも1種である、請求項12に記載の光半導体装置用封止剤。
- 前記第1のシリコーン樹脂A及び前記第1のシリコーン樹脂BのE型粘度計を用いて測定された25℃における5rpmでの各粘度が500mPa・s以上、20000mPa・s以下であり、
前記第2のシリコーン樹脂A及び前記第2のシリコーン樹脂BのE型粘度計を用いて測定された25℃における5rpmでの各粘度が500mPa・s以上、5000mPa・s以下である、請求項1~13のいずれか1項に記載の光半導体装置用封止剤。 - E型粘度計を用いて測定された25℃における5rpmでの粘度が1000mPa・s以上、10000mPa・s以下である、請求項1~14のいずれか1項に記載の光半導体装置用封止剤。
- パラレルプレート型レオメーターを用いて25℃から昇温速度20℃/分で加熱したときに、25℃から硬化温度までの温度領域における剪断速度1s-1での最低粘度が200mPa・s以上である、請求項1~15のいずれか1項に記載の光半導体装置用封止剤。
- E型粘度計を用いて測定された25℃における1rpmでの粘度のE型粘度計を用いて測定された25℃における10rpmでの粘度に対する比が1.2以上、2.5以下である、請求項1~16のいずれか1項に記載の光半導体装置用封止剤。
- 蛍光体をさらに含む、請求項1~17のいずれか1項に記載の光半導体装置用封止剤。
- 光半導体素子と、該光半導体素子を封止するように設けられた請求項1~18のいずれか1項に記載の光半導体装置用封止剤とを備える、光半導体装置。
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Also Published As
| Publication number | Publication date |
|---|---|
| KR101274350B1 (ko) | 2013-06-13 |
| US20120126282A1 (en) | 2012-05-24 |
| CN102639643A (zh) | 2012-08-15 |
| CN102639643B (zh) | 2013-06-12 |
| JPWO2011125463A1 (ja) | 2013-07-08 |
| KR20120024828A (ko) | 2012-03-14 |
| JP5060654B2 (ja) | 2012-10-31 |
| EP2554601A1 (en) | 2013-02-06 |
| EP2554601A4 (en) | 2013-10-09 |
| TW201139562A (en) | 2011-11-16 |
| TWI391447B (zh) | 2013-04-01 |
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