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WO2010122498A1 - Fire-resistant bituminous composition - Google Patents

Fire-resistant bituminous composition Download PDF

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Publication number
WO2010122498A1
WO2010122498A1 PCT/IB2010/051734 IB2010051734W WO2010122498A1 WO 2010122498 A1 WO2010122498 A1 WO 2010122498A1 IB 2010051734 W IB2010051734 W IB 2010051734W WO 2010122498 A1 WO2010122498 A1 WO 2010122498A1
Authority
WO
WIPO (PCT)
Prior art keywords
bituminous
bituminous composition
polysaccharide
phosphoric acid
acid salt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/IB2010/051734
Other languages
French (fr)
Inventor
Dominique Basset
Jean Claude Leininger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TotalEnergies Marketing Services SA
Original Assignee
Total Raffinage Marketing SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Total Raffinage Marketing SA filed Critical Total Raffinage Marketing SA
Priority to EP10717829A priority Critical patent/EP2421917A1/en
Publication of WO2010122498A1 publication Critical patent/WO2010122498A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L95/00Compositions of bituminous materials, e.g. asphalt, tar, pitch
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L3/00Compositions of starch, amylose or amylopectin or of their derivatives or degradation products
    • C08L3/02Starch; Degradation products thereof, e.g. dextrin
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0056Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
    • D06N3/0059Organic ingredients with special effects, e.g. oil- or water-repellent, antimicrobial, flame-resistant, magnetic, bactericidal, odour-influencing agents; perfumes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00Macromolecular materials of the coating layers
    • D06N2203/08Bituminous material, e.g. asphalt, tar, bitumen
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/06Properties of the materials having thermal properties
    • D06N2209/067Flame resistant, fire resistant

Definitions

  • the present invention is in the field of bitumens.
  • the invention relates to bituminous compositions and in particular bituminous compositions having improved fire resistance.
  • the bituminous compositions according to the invention can be used for road applications and / or industrial applications.
  • PRIOR ART To improve the fire resistance of bituminous compositions, various flame retardant additives have been added to the bituminous compositions.
  • DE20308971 discloses a bitumen mass comprising intumescent flame retardant additives such as vermiculite, expanded graphite, mixtures of sugar, melamine, ammonium polyphosphate or starch mixtures.
  • the intumescent flame retardant additives are added to the bitumen mass in a proportion of 25 to 55% by weight, preferably 25 to 45%.
  • the amount of flame retardant additives of these bituminous compositions is therefore very important.
  • the aim of the invention is to propose a new bituminous composition, fire-resistant, not comprising halogenated organic derivatives, and comprising at least one bitumen, at least one phosphoric acid salt and at least one polysaccharide, the amount of these two additives being chosen so as to have an improved fire resistance compared to the non-additive bitumen without degrading the physical and mechanical properties of the mixes and / or putties formulated from the additive bituminous composition.
  • an amount of phosphoric acid salt and polysaccharide of between 1 and 20% by weight, in the bituminous composition was sufficient to have improved fire resistance.
  • An amount greater than 20% by weight, in the bituminous composition does not improve the fire resistance of the bituminous composition and furthermore degrades the physical properties and mechanical mixes and / or mastics formulated from the additive bituminous composition.
  • the main objective of the invention is therefore to formulate a bituminous composition resistant to fire without degrading the physical and mechanical properties of the mixes and / or mastics formulated from the additive bituminous composition.
  • the addition of flame retardant additives must not increase too strongly the viscosity of the mixes and / or mastics formulated from the additive bituminous composition according to the invention.
  • the mastics formulated from the additive bituminous composition according to the invention must maintain satisfactory cold and hot behavior, in particular to comply with UEtac specifications (European Union Specifications for Approval).
  • Mastics formulated from the additive bituminous composition according to the invention must also be sufficiently elastic.
  • the mastics formulated from the additive bituminous composition according to the invention must be resistant to aging.
  • Another object of the invention is to formulate a bituminous mastic in which the flame retardant additives may be substituted in whole or in part for conventionally used fillers, such as mineral fillers. This total or partial substitution must not be to the detriment of the physical and mechanical properties mentioned above.
  • the invention relates to a bituminous composition
  • a bituminous composition comprising at least one bitumen, at least one phosphoric acid salt, at least one polysaccharide, the amount of phosphoric acid salt and of polysaccharide being between 1 and 20% by weight relative to the mass of the bituminous composition, the ratio between the mass quantities of phosphoric acid salt and of polysaccharide being between 0.2 and 2, said bituminous composition being free of halogenated organic compounds.
  • the phosphoric acid salt is ammonium phosphate or ammonium polyphosphate.
  • the ammonium polyphosphate is an ammonium polyphosate having a degree of polymerization greater than 1000.
  • the polysaccharide is chosen from derivatives of starch and / or starch.
  • the polysaccharide is native potato starch or native corn starch.
  • the mass ratio of the amounts of phosphoric acid salt and polysaccharide is 1.
  • the bituminous composition further comprises a polymer, preferably from 1 to 20% by weight, relative to the weight of the bituminous composition, preferably from 2 to 15%, more preferably from 5 to 10%.
  • the invention also relates to a process for preparing a bituminous composition as defined above in which at least one bitumen is heated at a temperature of between 160 ° C. and 200 ° C., at least one salt of phosphoric acid, at least one polysaccharide and optionally at least one polymer, the phosphoric acid salt and the polysaccharide being preferably solubilized beforehand in water and dried before being added to the bitumen.
  • the invention also relates to a bituminous mastic comprising a bituminous composition as defined above and fillers.
  • the bituminous mastic comprises from 20 to 90% by weight of bituminous composition, relative to the weight of bituminous mastic, preferably from 30 to 80%, more preferably from 40 to 60%.
  • the invention also relates to a waterproofing membrane comprising a bituminous mastic as defined above.
  • the invention also relates to an underside of carpet comprising a bituminous mastic as defined above.
  • the invention also relates to a bituminous mix comprising a bituminous composition as defined above and aggregates.
  • the invention also relates to the use of 1 to 20% by weight of a mixture of at least one phosphoric acid salt and at least one polysaccharide in bitumen to improve the fire resistance of a composition bituminous mastic, bituminous mastic, waterproofing membrane, underside of carpet or bituminous mix.
  • the invention also relates to the use of the bituminous composition as defined above to improve the fire resistance of a bituminous mastic, a waterproofing membrane, a carpet bottom or an asphalt bituminous.
  • the bituminous composition according to the invention comprises at least one phosphoric acid salt.
  • Phosphoric acid salt is understood to mean salts of phosphoric acid and salts of polyphosphoric acids such as diphosphates (also called pyrophosphates), triphosphates, etc.
  • diphosphates also called pyrophosphates
  • Ammonium polyphosphates are preferably used.
  • ammonium polyphosphates having a high degree of polymerization are also preferred.
  • ammonium polyphosphates are preferred such that the number n is greater than or equal to 5, preferably greater than or equal to 100, more preferably greater than or equal to 1000.
  • the ammonium polyphosphate according to the invention comprises from 10 to 60% of phosphorus, preferably from 20 to 50%, more preferably from 30 to 40%.
  • the ammonium polyphosphate according to the invention comprises from 5 to 30% of nitrogen, preferably from 10 to 25%, more preferably from 15 to 20%.
  • bituminous composition according to the invention also comprises at least one polysaccharide.
  • Polyoside means a polymer consisting of several monosaccharides linked together by O-osidic bonds.
  • the polysaccharides include fructans, glucans such as starches, amylopectins, amyloses, celluloses and glycogens, galactans.
  • the oses are distinguished by their chain length and can be trioses, tetroses, pentoses, hexoses such as glucose, mannose, galactose, fructose, heptoses.
  • the polysaccharide is preferably starch or starch.
  • Starch (or starch) is a polysaccharide (or polysaccharide) of chemical formula (CeHi 0 Os) n , composed of glucose molecules linked by ⁇ (1-4) bonds. It can come from seeds (especially cereal seeds such as maize or wheat or legume seeds), roots, tubers and rhizomes such as potatoes, sweet potatoes, cassava, fruits such as banana.
  • Starch or starch from maize, pea and potato is preferably used.
  • the starch or starch used may be starch or starch native or modified.
  • Modified starch means a native starch or starch which has undergone chemical or physical transformations.
  • the chemical transformations are, for example, operations or reactions of oxidation, dextrinification, fluidification (acid or enzymatic), esterification, etherification and / or crosslinking.
  • the physical transformations are, for example, drum gelatinization operations, extrusion cooking treatments, microwave treatments and ultrasonic treatments.
  • starches may be used resulting from one or more chemical transformations and from one or more physical transformations.
  • the starch or starch according to the invention is preferably chosen from native potato starch, cold-soluble potato starch, cornstarch starch and starch. pregelatinized carboxymethylated potato, native corn starch, high amylose corn starch, pea starch. Potato starch and corn starch, preferably native, are preferred.
  • the bituminous composition according to the invention comprises from 1 to 20% by weight of a mixture of phosphoric acid salt and of polysaccharide, relative to the weight of bituminous composition, preferably from 2 to 15%, more preferably from at 10%.
  • a greater quantity of additives does not make it possible to increase the fire resistance of the bituminous compositions according to the invention and degrades the physical and mechanical properties of the products formulated from these bituminous compositions.
  • the ratio between the quantities by weight of phosphoric acid salt and of polysaccharide is between 0.2 and 2, preferably between 0.5 and 1.5, more preferably around 1. A ratio of 1 is preferred because that it allows to obtain an optimal fire resistance.
  • at least one bitumen is heated to a temperature of between 160 ° C. and 200 ° C., and the phosphoric acid salt and the polysaccharide are added, as such, in powder form.
  • the phosphoric acid salt and the polysaccharide may be added successively or simultaneously, the order of introduction or the manner of introducing them having a priori not much importance.
  • the bituminous composition comprises at least one bitumen.
  • the bitumen may consist of a single type of bitumen or a mixture of bitumens.
  • the bitumens that can be used according to the invention are chosen from bitumens of natural origin, that is to say, those contained in deposits of natural bitumen, natural asphalt or bituminous sands, bitumens derived from petroleum refining. raw materials such as bitumens from atmospheric distillation and / or vacuum oil, these bitumens can be optionally blown, vis-reduced and / or deasphalted.
  • bitumens used may also be fluxed bitumens by addition of volatile solvents, petroleum fluxes, carbo-chemical fluxes and / or fluxes of vegetable origin. It is also possible to use synthetic bitumens that are free of asphaltenes, also called clear, pigmentable or colorable bitumens.
  • the bitumen according to the invention is chosen from bitumens which have a penetrability according to EN 1426 of between 5 and 500 1/10 mm.
  • the penetrability of the bitumen will be chosen according to the intended application.
  • the bitumen has a penetrability of between 5 and 500 1/10 mm, preferably between 10 and 80, more preferably between 20 and 60, even more preferably between 35 and 50.
  • the bitumen has a penetrability of between 140 and 220, preferably between 160 and 200.
  • the bitumen has a penetrability between 10 and 50.
  • the bituminous composition according to the invention preferably comprises from 60 to 99% by weight of bitumen, relative to the weight of the bituminous composition, preferably from 70 to 95%, more preferably from 75 to 90%.
  • the bituminous composition according to the invention may also comprise at least one polymer.
  • the polymers that can be used according to the invention are elastomers or plastomers, preferably elastomers.
  • thermoplastic elastomers such as styrene and butadiene random or block copolymers, linear or star (SBR, SBS) or styrene and isoprene (SIS), copolymers, may be mentioned in an indicative and nonlimiting manner.
  • the preferred polymers are copolymers based on styrene units and butadiene units.
  • the bituminous composition according to the invention preferably comprises from 1 to 20% by weight of polymer, relative to the bituminous composition, preferably from 2 to 15%, more preferably from 5 to 10%.
  • the polymer can be crosslinked with crosslinking agents.
  • the crosslinking agents that can be used are of a very varied nature and are chosen as a function of the type (s) of polymer (s) contained in the bituminous composition according to the invention.
  • the crosslinking agent is selected from sulfur alone or in admixture with vulcanization accelerators.
  • vulcanization accelerators are either hydrocarbyl polysulfides, sulfur-donor vulcanization accelerators, or non-sulfur donor vulcanization accelerators.
  • the hydrocarbyl polysulfides may be chosen from those defined in the patent FR2528439.
  • the sulfur-donor vulcanization accelerators may be chosen from thiuram polysulfides, for example, tetrabutylthiuram disulfides, tetraethylthiuram disulfides and tetramethylthiuram disulfides.
  • the non-sulfur-donor vulcanization accelerators that may be used according to the invention may be sulfur-containing compounds chosen in particular from mercaptobenzothiazole and its derivatives, dithiocarbamates and its derivatives, and thiuram monosulfides and its derivatives.
  • zinc-2-mercaptobenzothiazole, zinc dibutyldithiocarbamate and tetramethylthiuram monosulphide may be mentioned.
  • the bituminous composition according to the invention comprises from 0.1 to 2% by weight of crosslinking agent, relative to the weight of the bituminous composition.
  • the invention also relates to a bituminous mix comprising the bituminous composition described above and aggregates, optionally fillers.
  • the aggregates are inorganic and / or synthetic aggregates, in particular recycling costs, of dimensions greater than 2 mm, preferably of between 2 mm and 14 mm.
  • the mineral fillers consist of fines (particles less than 0.063 mm in size), possibly sand (particles with dimensions of between 0.063 mm and 2 mm) and possibly chippings (particles greater than 2 mm in size, preferably between 2 mm and 4 mm).
  • the bituminous mix according to the invention comprises from 1 to 10% by weight of bituminous composition as defined above, relative to the total weight of the bituminous mix, preferably from 4 to 8% by weight, the rest consisting of aggregates (which may include fillers).
  • the mix according to the invention may be used in road application for the manufacture of roads, as sub-base layers, base layers, base layers, surface layers such as the tie layers and / or the wearing courses.
  • the mix according to the invention having improved fire resistance may be used in tunnels. In case of fire, the mix according to the invention will allow a less spread of fire and reduced emissions of fumes.
  • the invention also relates to a bituminous mastic comprising the bituminous composition described above and fillers.
  • the bituminous mastic may be used as internal or external coatings used for sealing, vibration damping, thermal insulation and / or sound insulation. Such coatings are particularly used in the building (exterior / interior), in automobile bodies or in cold-production machines (refrigerators, freezers, air conditioners, etc.).
  • the interior claddings of buildings there may be mentioned floor coverings such as under carpets or wall coverings.
  • the exterior claddings of buildings there may be mentioned waterproofing membranes (or screeds) for roofs, terraces, facades, walls.
  • the filler is generally selected from mineral fillers such as chalk (or calcium carbonate).
  • the filler may also be constituted (at least in part) by fibrous fillers, which are advantageously chosen from the group comprising mineral fibers, preferably glass fibers, carbon fibers, synthetic fibers, preferably polyester fibers. polyesters, polyolefins or polyamides, and mixtures thereof.
  • a bituminous mastic comprises from 15 to 85% by weight of fillers, such as chalk, relative to the weight of bituminous mastic, preferably from 25 to 65%, more preferably from 35 to 55%, even more preferably from 40 to 65% by weight. at 50%.
  • the bituminous mastic according to the invention comprises less fillers such as chalk since it comprises a mixture of phosphoric acid salt and polysaccharide which can act as flame retardants and fillers.
  • the bituminous mastic according to the invention comprises from 5 to 75% of mineral fillers such as chalk, preferably from 15 to 55%, more preferably from 25 to 45%, even more preferably from 30 to 40%.
  • the bituminous mastic comprises from 20 to 90% by weight of bituminous composition according to the invention, relative to the weight of bituminous mastic, preferably from 30 to 80%, more preferably from 40 to 60%.
  • the bituminous mastic comprises from 1 to 20% by weight of polymer, relative to the weight of bituminous mastic, preferably from 5 to 10%.
  • bituminous mastic for a waterproofing membrane comprises:
  • bitumen 50 to 60% of bitumen, 1 to 15% of phosphoric acid salt and of polysaccharide, 5 to 10% of polymer, 5 to 20% of filler, bitumen, phosphoric acid salt the polysaccharide, the polymer and the filler being as defined above.
  • a bituminous mastic for a carpet underlay comprises: - from 15 to 25% of bitumen, from 1 to 15% of phosphoric acid salt and of polysaccharide, from 1 to 5% of polymer, from 50 to 70% filler, the bitumen, the phosphoric acid salt, the polysaccharide, the polymer and the filler being as defined above.
  • a bitumen of penetrability according to EN 1426, equal to 190 1/10 mm, of the ammonium polyphosphate of general formula (NH 4 POs) n with n greater than 1000, - different polysaccharides such as native potato starch, cold-soluble potato starch, pregelatinized carboxymethyl potato starch, native corn starch, amylose-rich corn starch and pea starch, a plugged block polymer based on styrene and butadiene units having a styrene content of 30% by weight, and as a filler, chalk.
  • a bitumen of penetrability according to EN 1426, equal to 190 1/10 mm
  • the ammonium polyphosphate of general formula (NH 4 POs) n with n greater than 1000 - different polysaccharides such as native potato starch, cold-soluble potato starch, pregelatinized carboxymethyl potato starch, native corn starch, amylose-rich corn starch and pea starch,
  • bituminous compositions Ti to T 4 and according to the invention (Ci) are prepared.
  • the bituminous compositions have the compositions (% by weight) given in Table I, below: Table I
  • bituminous compositions are prepared in the following manner: In a stirred reactor at 180 ° C., the bitumen, the ammonium polyphosphate and native potato starch are mixed. The mixture is mixed for about 2 hours at about 180 ° C. The ammonium polyphosphate and the native potato starch are suspended in the bitumen.
  • thermogravimetric analysis (TGA). It is known in fact that the fire performance of a compound is correlated with its thermal stability.
  • TGA thermogravimetric analysis
  • the tests are carried out under air using a microbalance under the following conditions: heating rate: 10 ° C / min, mass of the sample: 10 mg, temperature: 20 ° C. - 800 ° C. then trace for each composition, an interaction curve of the various constituents of a composition as a function of temperature. This curve represents, at different temperatures, the difference between the experimental residual mass (in%) of the composition under consideration and the theoretical residual mass (in%) of the various constituents of the composition weighted by their concentration.
  • the difference of the residual masses ⁇ (M (T)) is calculated as follows:
  • M exp (T) M exp (T) - Mthéo (T) with: M exp (T): experimental residual mass of the composition as a function of the temperature T,
  • Mthéo (T) theoretical residual mass of the composition as a function of temperature T, calculated by linear combination of experimental residual masses of bitumen and additives as a function of temperature T and weighted by their concentrations, as follows:
  • the interaction curves make it possible to observe a possible increase (positive values) or decrease (negative values) of the thermal stability and therefore of the fire resistance, related to the presence of the additives in the bitumen (see Figure I).
  • the various polysaccharides such as cold-soluble potato starch, pregelatinized carboxymethyl potato starch, native corn starch, high amylose corn starch and pea starch are as effective as native potato starch and give similar results.
  • bituminous compositions For this, samples of bituminous compositions approximately 1 cm 2 and 2 mm thick are deposited on a metal plate, then subjected to the hottest part of a Bunsen burner (temperature above 800 ° C.) for 10 seconds. .
  • the observations are as follows: for the bituminous control composition T 1 , a fluidification of the bitumen is observed, - for the bituminous composition according to the invention C 1 , the formation of a foam which is viscosified is observed and forms a protective layer with an alveolate characteristic of intumescence which avoids the spread of fire.
  • Various bituminous mastics are then prepared from the bituminous compositions above.
  • the bituminous mastics have the compositions (% by weight) given in Table II, below:
  • bituminous mastics are prepared in the following manner: In a stirred reactor at 180 ° C., the bitumen and the ammonium polyphosphate and the native apple starch are mixed with the styrene-butadiene-based polymer. It is mixed for about 2 hours at about 180 ° C. The chalk is then introduced into the mixture obtained. Mix for about 30 minutes at 180 ° C.
  • bituminous mastics The properties of bituminous mastics are given in Table III:
  • the MTi control bituminous mastic is the reference sealant, it does not include flame retardant additives. Bitumen additive with flame retardant additives provides improved fire resistance, but should not be at the expense of other properties of the sealant. It is sought to obtain properties as close as possible to the MTi control which has properties in accordance with UEAtc specifications. It can be seen that: the viscosity at 180 ° C. of the control putty MT 4 is not measurable. MT 4 control putty is much more viscous than MCi and MTi sealants. This is due to too much ammonium polyphosphate and native potato starch in the MT 4 control putty.
  • the penetrability at 25 0 C and 50 0 C of the three mastics is similar and the ball and ring temperature of the three mastics is similar, the consistency of the three mastics is therefore similar and the hot behavior of the three mastics is therefore similar.
  • the cold crease temperature of the MT 4 sealant is out of specification.
  • the mastics MTi and MCi do not crack up to -24 ° C and -22 ° C, respectively, whereas the mastic MT 4 starts to crack from -19 ° C.
  • the cold behavior of the mastic MT 4 is really degraded while the cold behavior of mastic MCi is comparable to that of mastic MTi.
  • MT 4 sealant is much more sensitive to aging than MTi or MCi sealants. There are large variations in penetrability and cold pliability. The MT 4 sealant has hardened dramatically after this aging test and its cold pliability temperature has become positive. The MT 4 putty, after a few years of use, will therefore have properties that are much more degraded than the MTi and MCi sealants.
  • the amount of phosphoric acid salt and polysaccharide in the bituminous composition must therefore be less than 20% by weight. This amount improves the fire resistance of the bituminous composition while maintaining the other properties intact.

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Abstract

The present invention relates to novel fire-resistant bituminous compositions including at least one bitumen, at least one phosphoric acid salt, at least one polysaccharide, the amount of phosphoric acid salt and polysaccharide being between 1 and 20 wt % relative to the weight of the bituminous composition, the ratio between the amounts of phosphoric acid salt and of polysaccharide being between 0.2 and 2 wt %, said bituminous composition being free of organic halogen compounds.

Description

COMPOSITION BITUMINEUSE RESISTANTE AU FEU FIRE RESISTANT BITUMINOUS COMPOSITION

DOMAINE TECHNIQUETECHNICAL AREA

La présente invention se situe dans le domaine des bitumes. L'invention concerne des compositions bitumineuses et notamment des compositions bitumineuses ayant une résistance au feu améliorée. Les compositions bitumineuses selon l'invention sont utilisables pour des applications routières et/ou des applications industrielles. ART ANTERIEUR Pour améliorer la résistance au feu des compositions bitumineuses, différents additifs ignifuges ont été ajoutés aux compositions bitumineuses.The present invention is in the field of bitumens. The invention relates to bituminous compositions and in particular bituminous compositions having improved fire resistance. The bituminous compositions according to the invention can be used for road applications and / or industrial applications. PRIOR ART To improve the fire resistance of bituminous compositions, various flame retardant additives have been added to the bituminous compositions.

Le document DE20308971 décrit une masse de bitume comprenant des additifs ignifuges intumescents tels que la vermiculite, le graphite expansé, des mélanges de sucre, de mélamine, de polyphosphate d'ammonium ou des mélanges d'amidon. Les additifs ignifuges intumescents sont ajoutés à la masse de bitume dans une proportion de 25 à 55% en masse, de préférence de 25 à 45%. La quantité d'additifs ignifuges de ces compositions bitumineuses est donc très importante.DE20308971 discloses a bitumen mass comprising intumescent flame retardant additives such as vermiculite, expanded graphite, mixtures of sugar, melamine, ammonium polyphosphate or starch mixtures. The intumescent flame retardant additives are added to the bitumen mass in a proportion of 25 to 55% by weight, preferably 25 to 45%. The amount of flame retardant additives of these bituminous compositions is therefore very important.

Dans la demande de brevet FR2256945, des bitumes difficilement combustibles sont décrits et contiennent comme composants ignifugeants des composés organiques bromes, d'un point de fusion inférieur à 2000C, des composés organiques phosphores et de l'amidon insoluble dans l'eau froide. Les composés bromes sont très efficaces mais ont pour désavantage de conduire lors du processus de dégradation thermique à la libération de produits toxiques et corrosifs tels que 1 ' acide bromhydrique . OBJECTIFS DE L'INVENTIONIn patent application FR2256945, hardly combustible bitumens are described and contain, as flame-retardant components, brominated organic compounds, with a melting point of less than 200 ° C., phosphorus-containing organic compounds and starch insoluble in cold water. . The brominated compounds are very effective but have the disadvantage of driving during the thermal degradation process the release of toxic and corrosive products such as hydrobromic acid. OBJECTIVES OF THE INVENTION

L'invention a pour but de proposer une nouvelle composition bitumineuse, résistante au feu, ne comprenant pas de dérivés organiques halogènes, et comprenant au moins un bitume, au moins un sel d'acide phosphorique et au moins un polyoside, la quantité de ces deux additifs étant choisie de manière à avoir une résistance au feu améliorée par rapport au bitume non additivé sans dégrader les propriétés physiques et mécaniques des enrobés et/ou mastics formulés à partir de la composition bitumineuse additivée.The aim of the invention is to propose a new bituminous composition, fire-resistant, not comprising halogenated organic derivatives, and comprising at least one bitumen, at least one phosphoric acid salt and at least one polysaccharide, the amount of these two additives being chosen so as to have an improved fire resistance compared to the non-additive bitumen without degrading the physical and mechanical properties of the mixes and / or putties formulated from the additive bituminous composition.

La demanderesse a découvert qu'une quantité de sel d'acide phosphorique et de polyoside comprise entre 1 et 20% en masse, dans la composition bitumineuse, était suffisante pour avoir une résistance au feu améliorée. Une quantité supérieure à 20% en masse, dans la composition bitumineuse, n'améliore pas la résistance au feu de la composition bitumineuse et dégrade en outre les propriétés physiques et mécaniques des enrobés et/ou mastics formulés à partir de la composition bitumineuse additivée.The applicant has discovered that an amount of phosphoric acid salt and polysaccharide of between 1 and 20% by weight, in the bituminous composition, was sufficient to have improved fire resistance. An amount greater than 20% by weight, in the bituminous composition, does not improve the fire resistance of the bituminous composition and furthermore degrades the physical properties and mechanical mixes and / or mastics formulated from the additive bituminous composition.

Le principal objectif de l'invention est donc de formuler une composition bitumineuse résistante au feu sans dégrader les propriétés physiques et mécaniques des enrobés et/ou mastics formulés à partir de la composition bitumineuse additivée.The main objective of the invention is therefore to formulate a bituminous composition resistant to fire without degrading the physical and mechanical properties of the mixes and / or mastics formulated from the additive bituminous composition.

En particulier, l'ajout des additifs ignifugeants ne doit pas augmenter trop fortement la viscosité des enrobés et/ou mastics formulés à partir de la composition bitumineuse additivée selon l'invention. De plus, les mastics formulés à partir de la composition bitumineuse additivée selon l'invention doivent conserver un comportement à froid et à chaud satisfaisant, pour respecter notamment les spécifications UEtac (Spécifications de l'Union Européenne pour l'AgrémentIn particular, the addition of flame retardant additives must not increase too strongly the viscosity of the mixes and / or mastics formulated from the additive bituminous composition according to the invention. In addition, the mastics formulated from the additive bituminous composition according to the invention must maintain satisfactory cold and hot behavior, in particular to comply with UEtac specifications (European Union Specifications for Approval).

Technique dans la Construction). Les mastics formulés à partir de la composition bitumineuse additivée selon l'invention doivent aussi être suffisamment élastiques.Technical in Construction). Mastics formulated from the additive bituminous composition according to the invention must also be sufficiently elastic.

Enfin, les mastics formulés à partir de la composition bitumineuse additivée selon l'invention doivent être résistants au vieillissement.Finally, the mastics formulated from the additive bituminous composition according to the invention must be resistant to aging.

Un autre objectif de l'invention est de formuler un mastic bitumineux dans lequel les additifs ignifugeants peuvent se substituer en totalité ou partiellement aux charges classiquement utilisées, telles que les charges minérales. Cette substitution totale ou partielle, ne devant pas se faire au détriment des propriétés physiques et mécaniques citées ci-dessus. BREVE DESCRIPTIONAnother object of the invention is to formulate a bituminous mastic in which the flame retardant additives may be substituted in whole or in part for conventionally used fillers, such as mineral fillers. This total or partial substitution must not be to the detriment of the physical and mechanical properties mentioned above. BRIEF DESCRIPTION

L'invention concerne une composition bitumineuse comprenant au moins un bitume, au moins un sel d'acide phosphorique, au moins un polyoside, la quantité de sel d'acide phosphorique et de polyoside étant comprise entre 1 et 20% en masse par rapport à la masse de la composition bitumineuse, le rapport entre les quantités en masse de sel d'acide phosphorique et de polyoside étant compris entre 0,2 et 2, ladite composition bitumineuse étant exempte de composés organiques halogènes.The invention relates to a bituminous composition comprising at least one bitumen, at least one phosphoric acid salt, at least one polysaccharide, the amount of phosphoric acid salt and of polysaccharide being between 1 and 20% by weight relative to the mass of the bituminous composition, the ratio between the mass quantities of phosphoric acid salt and of polysaccharide being between 0.2 and 2, said bituminous composition being free of halogenated organic compounds.

De préférence, le sel d'acide phosphorique est un phosphate d'ammonium ou un polyphosphate d'ammonium. De préférence, le polyphosphate d' ammonium est un polyphoshate d'ammonium ayant un degré de polymérisation supérieur à 1000.Preferably, the phosphoric acid salt is ammonium phosphate or ammonium polyphosphate. Preferably, the ammonium polyphosphate is an ammonium polyphosate having a degree of polymerization greater than 1000.

De préférence, le polyoside est choisi parmi les dérivés de l'amidon et/ou de la fécule.Preferably, the polysaccharide is chosen from derivatives of starch and / or starch.

De préférence, le polyoside est de la fécule de pomme de terre native ou de l'amidon de maïs natif.Preferably, the polysaccharide is native potato starch or native corn starch.

De préférence, le rapport massique des quantités de sel d'acide phosphorique et de polyoside est égal à 1. De préférence, la composition bitumineuse comprend en outre un polymère, de préférence de 1 à 20% en masse, par rapport à la masse de la composition bitumineuse, de préférence de 2 à 15%, plus préférentiellement de 5 à 10%.Preferably, the mass ratio of the amounts of phosphoric acid salt and polysaccharide is 1. Preferably, the bituminous composition further comprises a polymer, preferably from 1 to 20% by weight, relative to the weight of the bituminous composition, preferably from 2 to 15%, more preferably from 5 to 10%.

L'invention concerne aussi un procédé de préparation d'une composition bitumineuse telle que définie ci-dessus dans lequel on chauffe au moins un bitume à une température comprise entre 1600C et 2000C, on y ajoute au moins un sel d'acide phosphorique, au moins un polyoside et éventuellement au moins un polymère, le sel d'acide phosphorique et le polyoside ayant été, de préférence, préalablement solubilisés ensemble dans de l'eau et séchés avant d'être ajoutés au bitume. L'invention concerne aussi un mastic bitumineux comprenant une composition bitumineuse telle que définie ci-dessus et des charges.The invention also relates to a process for preparing a bituminous composition as defined above in which at least one bitumen is heated at a temperature of between 160 ° C. and 200 ° C., at least one salt of phosphoric acid, at least one polysaccharide and optionally at least one polymer, the phosphoric acid salt and the polysaccharide being preferably solubilized beforehand in water and dried before being added to the bitumen. The invention also relates to a bituminous mastic comprising a bituminous composition as defined above and fillers.

De préférence, le mastic bitumineux comprend de 20 à 90% en masse de composition bitumineuse, par rapport à la masse de mastic bitumineux, de préférence de 30 à 80%, plus préférentiellement de 40 à 60%. L'invention concerne aussi une membrane d'étanchéité comprenant un mastic bitumineux tel que défini ci-dessus.Preferably, the bituminous mastic comprises from 20 to 90% by weight of bituminous composition, relative to the weight of bituminous mastic, preferably from 30 to 80%, more preferably from 40 to 60%. The invention also relates to a waterproofing membrane comprising a bituminous mastic as defined above.

L'invention concerne aussi un dessous de moquette comprenant un mastic bitumineux tel que défini ci-dessus.The invention also relates to an underside of carpet comprising a bituminous mastic as defined above.

L'invention concerne aussi un enrobé bitumineux comprenant une composition bitumineuse telle que définie ci-dessus et des granulats.The invention also relates to a bituminous mix comprising a bituminous composition as defined above and aggregates.

L'invention concerne aussi l'utilisation de 1 à 20% en masse d'un mélange d'au moins un sel d'acide phosphorique et d'au moins un polyoside dans du bitume pour améliorer la résistance anti-feu d'une composition bitumineuse, d'un mastic bitumineux, d'une membrane d'étanchéité, d'un dessous de moquette ou d'un enrobé bitumineux.The invention also relates to the use of 1 to 20% by weight of a mixture of at least one phosphoric acid salt and at least one polysaccharide in bitumen to improve the fire resistance of a composition bituminous mastic, bituminous mastic, waterproofing membrane, underside of carpet or bituminous mix.

L'invention concerne aussi l'utilisation de la composition bitumineuse telle que définie ci-dessus pour améliorer la résistance anti-feu d'un mastic bitumineux, d'une membrane d'étanchéité, d'un dessous de moquette ou d'un enrobé bitumineux. DESCRIPTION DETAILLEE La composition bitumineuse selon l'invention comprend au moins un sel d'acide phosphorique.The invention also relates to the use of the bituminous composition as defined above to improve the fire resistance of a bituminous mastic, a waterproofing membrane, a carpet bottom or an asphalt bituminous. DETAILED DESCRIPTION The bituminous composition according to the invention comprises at least one phosphoric acid salt.

Par sel d'acide phosphorique on entend les sels de l'acide phosphorique et les sels d' acides polyphosphoriques tels que les diphosphates (aussi appelés pyrophosphates), les triphosphates... A titre d'illustration, on peut citer, les phosphates d'ammonium, les pyrophosphates d'ammonium, les polyphosphates d'ammonium, les phosphates de mélamine, les pyrophosphates de mélamine, les polyphosphates de mélamine, les phosphates de sodium, les pyrophosphates de sodium, les polyphosphates de sodium. - A -Phosphoric acid salt is understood to mean salts of phosphoric acid and salts of polyphosphoric acids such as diphosphates (also called pyrophosphates), triphosphates, etc. By way of illustration, mention may be made of phosphates of ammonium, ammonium pyrophosphates, ammonium polyphosphates, melamine phosphates, melamine pyrophosphates, melamine polyphosphates, sodium phosphates, sodium pyrophosphates, sodium polyphosphates. - AT -

On utilise de préférence les polyphosphates d'ammonium.Ammonium polyphosphates are preferably used.

On préfère aussi les polyphosphates d'ammonium ayant un important degré de polymérisation. Ainsi pour un polyphosphate d'ammonium de formule généraleAmmonium polyphosphates having a high degree of polymerization are also preferred. Thus for an ammonium polyphosphate of general formula

(NH4POs)n, on préfère les polyphosphates d'ammonium tels que le nombre n soit supérieur ou égal à 5, de préférence supérieur ou égal à 100, plus préférentiellement supérieur ou égal à 1000.(NH 4 POs) n , ammonium polyphosphates are preferred such that the number n is greater than or equal to 5, preferably greater than or equal to 100, more preferably greater than or equal to 1000.

Le polyphosphate d'ammonium selon l'invention comprend de 10 à 60% de phosphore, de préférence de 20 à 50%, plus préférentiellement de 30 à 40%.The ammonium polyphosphate according to the invention comprises from 10 to 60% of phosphorus, preferably from 20 to 50%, more preferably from 30 to 40%.

Le polyphosphate d'ammonium selon l'invention comprend de 5 à 30% d'azote, de préférence de 10 à 25%, plus préférentiellement de 15 à 20%.The ammonium polyphosphate according to the invention comprises from 5 to 30% of nitrogen, preferably from 10 to 25%, more preferably from 15 to 20%.

La composition bitumineuse selon l'invention comprend également au moins un polyoside.The bituminous composition according to the invention also comprises at least one polysaccharide.

Par polyoside (ou polyholoside ou polysaccharide), on entend un polymère constitué de plusieurs oses liés entre eux par des liaisons O-osidiques. Les polyosides comprennent les fructanes, les glucanes tels que les amidons, les amylopectines, les amyloses, les celluloses et les glycogènes, les galactanes. Les oses se distinguent par leur longueur de chaîne et peuvent être des trioses, des tétroses, des pentoses, des hexoses tels que le glucose, le mannose, le galactose, le fructose, des heptoses.Polyoside (or polyholoside or polysaccharide) means a polymer consisting of several monosaccharides linked together by O-osidic bonds. The polysaccharides include fructans, glucans such as starches, amylopectins, amyloses, celluloses and glycogens, galactans. The oses are distinguished by their chain length and can be trioses, tetroses, pentoses, hexoses such as glucose, mannose, galactose, fructose, heptoses.

Le polyoside est de préférence de l'amidon ou de la fécule. L'amidon (ou la fécule) est un polysaccharide (ou polyoside) de formule chimique (CeHi0Os)n, composé de molécules de glucose liées par des liaisons α(l-4). Il peut provenir des graines (en particulier de graines de céréales telles que le maïs ou le froment ou de graines de légumineuses), des racines, des tubercules et des rhizomes tels que la pomme de terre, la patate douce, le manioc, des fruits tels que la banane. On utilisera de préférence de l'amidon ou de la fécule provenant du maïs, du pois et de la pomme de terre.The polysaccharide is preferably starch or starch. Starch (or starch) is a polysaccharide (or polysaccharide) of chemical formula (CeHi 0 Os) n , composed of glucose molecules linked by α (1-4) bonds. It can come from seeds (especially cereal seeds such as maize or wheat or legume seeds), roots, tubers and rhizomes such as potatoes, sweet potatoes, cassava, fruits such as banana. Starch or starch from maize, pea and potato is preferably used.

L'amidon ou la fécule utilisé pourront être de l'amidon ou de la fécule natifs ou modifiés. Par amidon ou fécule modifié on entend un amidon ou fécule natif ayant subi des transformations chimiques ou physiques. Les transformations chimiques sont par exemple, des opérations ou réactions d'oxydation, de dextrinification, de fluidification (acide ou enzymatique), d'estérification, d'éthérification et/ou de réticulation. Les transformations physiques sont par exemple des opérations de gélatinisation sur tambour, des traitements de cuisson extrusion, des traitements par les micro-ondes et des traitements aux ultrasons. Dans le cadre de l'invention, il peut être fait appel à des amidons ou des fécules résultant à la fois d'une ou plusieurs transformations chimiques et d'une ou plusieurs transformations physiques.The starch or starch used may be starch or starch native or modified. Modified starch means a native starch or starch which has undergone chemical or physical transformations. The chemical transformations are, for example, operations or reactions of oxidation, dextrinification, fluidification (acid or enzymatic), esterification, etherification and / or crosslinking. The physical transformations are, for example, drum gelatinization operations, extrusion cooking treatments, microwave treatments and ultrasonic treatments. In the context of the invention, starches may be used resulting from one or more chemical transformations and from one or more physical transformations.

L'amidon ou la fécule selon l'invention est de préférence choisi parmi la fécule de pomme de terre native, la fécule de pomme de terre soluble à froid, la fécule de pomme de terre carboxyméthylée prégélatinisée, l'amidon de maïs natif, l'amidon de maïs riche en amylose, l'amidon de pois. On préfère la fécule de pomme de terre et l'amidon de maïs, de préférence natifs.The starch or starch according to the invention is preferably chosen from native potato starch, cold-soluble potato starch, cornstarch starch and starch. pregelatinized carboxymethylated potato, native corn starch, high amylose corn starch, pea starch. Potato starch and corn starch, preferably native, are preferred.

La composition bitumineuse selon l'invention comprend de 1 à 20% en masse d'un mélange de sel d'acide phosphorique et de polyoside, par rapport à la masse de composition bitumineuse, de préférence de 2 à 15%, plus préférentiellement de 5 à 10%. Une quantité supérieure d'additifs ne permet pas d'augmenter la résistance au feu des compositions bitumineuses selon l'invention et dégrade les propriétés physiques et mécaniques des produits formulés à partir de ces compositions bitumineuses.The bituminous composition according to the invention comprises from 1 to 20% by weight of a mixture of phosphoric acid salt and of polysaccharide, relative to the weight of bituminous composition, preferably from 2 to 15%, more preferably from at 10%. A greater quantity of additives does not make it possible to increase the fire resistance of the bituminous compositions according to the invention and degrades the physical and mechanical properties of the products formulated from these bituminous compositions.

Le rapport entre les quantités en masse de sel d'acide phosphorique et de polyoside est compris entre 0,2 et 2, de préférence entre 0,5 et 1,5, plus préférentiellement autour de 1. Un rapport de 1 est préféré car celui-ci permet d'obtenir une résistance au feu optimale. Pour préparer la composition bitumineuse selon l'invention, on chauffe au moins un bitume à une température comprise entre 1600C et 2000C, et on ajoute sous agitation le sel d'acide phosphorique et le polyoside tels quels sous forme de poudre.The ratio between the quantities by weight of phosphoric acid salt and of polysaccharide is between 0.2 and 2, preferably between 0.5 and 1.5, more preferably around 1. A ratio of 1 is preferred because that it allows to obtain an optimal fire resistance. In order to prepare the bituminous composition according to the invention, at least one bitumen is heated to a temperature of between 160 ° C. and 200 ° C., and the phosphoric acid salt and the polysaccharide are added, as such, in powder form.

Le sel d' acide phosphorique et le polyoside peuvent être ajoutés successivement ou simultanément, l'ordre d'introduction ou la façon de les introduire n'ayant à priori pas beaucoup d'importance.The phosphoric acid salt and the polysaccharide may be added successively or simultaneously, the order of introduction or the manner of introducing them having a priori not much importance.

On peut également diluer le sel d'acide phosphorique dans de l'eau et y ajouter le polyoside pour que celui-ci gonfle. Le mélange eau/sel d'acide phosphorique/polyoside est agité jusqu'à l'obtention d'une dispersion homogène. L'eau est ensuite évaporée, par exemple dans une étuve ventilée à 800C, jusqu'à l'obtention d'un résidu sec d'un mélange intime de sel d'acide phosphorique et de polyoside, dans lequel le polyoside est imprégné de sel d'acide phosphorique. Le résidu sec peut ensuite être broyé pour obtenir une poudre de plus faible granulométrie possible. On ajoute ensuite le résidu sec, éventuellement broyé, sous agitation au bitume chauffé à une température comprise entre 1600C et 2000C. Ce mode de préparation est préféré et la composition bitumineuse obtenue est plus résistante au feu qu'une composition bitumineuse où l'on n'a pas pré mélangé le sel d'acide phosphorique et le polyoside dans de l'eau.It is also possible to dilute the phosphoric acid salt in water and add the polysaccharide to inflate it. The water / salt mixture of phosphoric acid / polysaccharide is stirred until a homogeneous dispersion is obtained. The water is then evaporated, for example in a ventilated oven at 80 ° C., until a dry residue of an intimate mixture of phosphoric acid salt and polysaccharide in which the polysaccharide is impregnated is obtained. of phosphoric acid salt. The dry residue can then be milled to obtain a powder of smaller possible particle size. The dry residue, optionally ground, is then added with stirring to the heated bitumen at a temperature of between 160 ° C. and 200 ° C. This method of preparation is preferred and the bituminous composition obtained is more resistant to fire than a bituminous composition in which the phosphoric acid salt and the polysaccharide were not premixed in water.

La composition bitumineuse comprend au moins un bitume. Dans le cadre de l'invention, le bitume peut être constitué par un seul type de bitume ou par un mélange de bitumes. Les bitumes utilisables selon l'invention sont choisis parmi les bitumes d'origine naturelle, c'est-à-dire, ceux contenus dans des gisements de bitume naturel, d'asphalte naturel ou les sables bitumineux, les bitumes provenant du raffinage du pétrole brut tels que les bitumes issus de la distillation atmosphérique et/ou sous vide du pétrole, ces bitumes pouvant être éventuellement soufflés, viscoréduits et/ou désasphaltés. Les bitumes utilisés peuvent également être des bitumes fluxés par addition de solvants volatils, de fluxants d'origine pétrolière, de fluxants carbo chimiques et/ou de fluxants d'origine végétale. On peut aussi utiliser des bitumes synthétiques exempts d'asphaltènes, également appelés bitumes clairs, pigmentables ou colorables.The bituminous composition comprises at least one bitumen. In the context of the invention, the bitumen may consist of a single type of bitumen or a mixture of bitumens. The bitumens that can be used according to the invention are chosen from bitumens of natural origin, that is to say, those contained in deposits of natural bitumen, natural asphalt or bituminous sands, bitumens derived from petroleum refining. raw materials such as bitumens from atmospheric distillation and / or vacuum oil, these bitumens can be optionally blown, vis-reduced and / or deasphalted. The bitumens used may also be fluxed bitumens by addition of volatile solvents, petroleum fluxes, carbo-chemical fluxes and / or fluxes of vegetable origin. It is also possible to use synthetic bitumens that are free of asphaltenes, also called clear, pigmentable or colorable bitumens.

Le bitume selon l'invention est choisi parmi les bitumes qui possèdent une pénétrabilité, selon la norme EN 1426, comprise entre 5 et 500 1/10 mm. La pénétrabilité du bitume sera choisie en fonction de l'application visée. Ainsi pour la formulation d'enrobés routiers, le bitume a une pénétrabilité comprise entre 5 et 500 1/10 mm, de préférence entre 10 et 80, plus préférentiellement entre 20 et 60, encore plus préférentiellement entre 35 et 50. Pour les revêtements extérieurs, en particulier les membranes d'étanchéité, le bitume a une pénétrabilité comprise entre 140 et 220, de préférence entre 160 et 200. Pour les revêtements intérieurs, en particulier les dalles de moquettes (ou dessous de moquettes), le bitume a une pénétrabilité comprise entre 10 et 50.The bitumen according to the invention is chosen from bitumens which have a penetrability according to EN 1426 of between 5 and 500 1/10 mm. The penetrability of the bitumen will be chosen according to the intended application. Thus for asphalt paving formulation, the bitumen has a penetrability of between 5 and 500 1/10 mm, preferably between 10 and 80, more preferably between 20 and 60, even more preferably between 35 and 50. For external coatings , in particular the waterproofing membranes, the bitumen has a penetrability of between 140 and 220, preferably between 160 and 200. For interior linings, in particular carpet tiles (or under carpets), the bitumen has a penetrability between 10 and 50.

La composition bitumineuse selon l'invention comprend de préférence de 60 à 99% en masse de bitume, par rapport à la masse de la composition bitumineuse, de préférence de 70 à 95%, plus préférentiellement de 75 à 90%. La composition bitumineuse selon l'invention peut également comprendre au moins un polymère. Les polymères utilisables selon l'invention sont des élastomères ou des plastomères, de préférence des élastomères. On peut citer par exemple, de manière indicative et non limitative, les élastomères thermoplastiques comme les copolymères statistiques ou séquences de styrène et de butadiène, linéaire ou en étoile (SBR, SBS) ou de styrène et d'isoprène (SIS), les copolymères d'éthylène et d'acétate de vinyle, les copolymères d'éthylène et d'acrylate de méthyle, les copolymères d'éthylène et d'acrylate de butyle, les copolymères d'éthylène et d'anhydride maléique, les copolymères d'éthylène et de métacrylate de glycidyle, les copolymères d'éthylène et d'acrylate de glycidyle, les copolymères d'éthylène et de propène, les terpolymères éthylène/propène/diène (EPDM), les terpolymères acrylonitrile/butadiène/styrène (ABS), les terpolymères éthylène/acrylate ou méthacrylate d'alkyle/acrylate ou méthacrylate de glycidyle et notamment terpolymère éthylène/acrylate de méthyle/méthacrylate de glycidyle et terpolymères éthylène /acrylate ou méthacrylate d'alkyle/anhydride maléique et notamment terpolymère éthylène/acrylate de butyle/anhydride maléique, les homopolymères et copolymères oléfiniques d' éthylène (ou propylène, ou butylène), les polyisobutylènes, les polybutadiènes, les polyisoprènes, les poly(chlorure de vinyle), les poudrettes de caoutchouc, les caoutchoucs butyle, les polyacrylates, les polymétacrylates, les polychloroprènes, les polynorbornènes, les polybutènes, les polyisobutènes, les polyéthylènes ou encore tout polymère utilisé pour la modification des bitumes ainsi que leurs mélanges.The bituminous composition according to the invention preferably comprises from 60 to 99% by weight of bitumen, relative to the weight of the bituminous composition, preferably from 70 to 95%, more preferably from 75 to 90%. The bituminous composition according to the invention may also comprise at least one polymer. The polymers that can be used according to the invention are elastomers or plastomers, preferably elastomers. For example, thermoplastic elastomers such as styrene and butadiene random or block copolymers, linear or star (SBR, SBS) or styrene and isoprene (SIS), copolymers, may be mentioned in an indicative and nonlimiting manner. of ethylene and vinyl acetate, copolymers of ethylene and methyl acrylate, copolymers of ethylene and butyl acrylate, copolymers of ethylene and maleic anhydride, copolymers of ethylene and glycidyl methacrylate, copolymers of ethylene and glycidyl acrylate, copolymers of ethylene and propene, ethylene / propene / diene terpolymers (EPDM), acrylonitrile / butadiene / styrene terpolymers (ABS), ethylene / acrylate or alkyl methacrylate / acrylate or glycidyl methacrylate terpolymers and in particular ethylene / methyl acrylate / glycidyl methacrylate terpolymers and ethylene / acrylate or methacrylate terpolymers of alkyl / maleic anhydride and in particular ethylene / butyl acrylate / maleic anhydride terpolymer, olefinic homopolymers and copolymers of ethylene (or propylene or butylene), polyisobutylenes, polybutadienes, polyisoprenes, polyvinyl chloride rubber crumbs, butyl rubbers, polyacrylates, polymetacrylates, polychloroprenes, polynorbornenes, polybutenes, polyisobutenes, polyethylenes or any polymer used for the modification of bitumens, and mixtures thereof.

Les polymères préférés sont les copolymères à base de motifs styrène et de motifs butadiène.The preferred polymers are copolymers based on styrene units and butadiene units.

La composition bitumineuse selon l'invention comprend de préférence, de 1 à 20% en masse de polymère, par rapport à la composition bitumineuse, de préférence de 2 à 15%, plus préférentiellement de 5 à 10%.The bituminous composition according to the invention preferably comprises from 1 to 20% by weight of polymer, relative to the bituminous composition, preferably from 2 to 15%, more preferably from 5 to 10%.

Le polymère peut être réticulé à l'aide d'agents réticulants. Les agents réticulants utilisables sont de nature très variée et sont choisis en fonction du ou des type(s) de polymère(s) contenu(s) dans la composition bitumineuse selon l'invention. De préférence, l'agent réticulant est choisi parmi le soufre seul ou en mélange avec des accélérateurs de vulcanisation. Ces accélérateurs de vulcanisation sont soit des polysulfures d'hydrocarbyle, soit des accélérateurs de vulcanisation donneurs de soufre, soit des accélérateurs de vulcanisation non donneurs de soufre. Les polysulfures d'hydrocarbyle peuvent être choisis parmi ceux qui sont définis dans le brevet FR2528439. Les accélérateurs de vulcanisation donneurs de soufre, peuvent être choisis parmi les polysulfures de thiurame, comme par exemple, les disulfures de tétrabutylthiurame, les disulfures de tétraéthylthiurame et les disulfures de tétraméthylthiurame. Les accélérateurs de vulcanisation non donneurs de soufre utilisables selon l'invention peuvent être des composés soufrés choisis notamment parmi le mercaptobenzothiazole et ses dérivés, les dithiocarbamates et ses dérivés, et les monosulfures de thiurame et ses dérivés. On peut citer par exemple le zinc-2- mercaptobenzothiazole, le dibutyldithiocarbamate de zinc, le monosulfure de tétraméthylthiurame. Pour plus de détails sur les accélérateurs de vulcanisation donneurs de soufre et non donneurs de soufre utilisables selon l'invention, on peut se référer aux brevets EP0360656, EP0409683 et FR2528439. De préférence, la composition bitumineuse selon l'invention comprend, de 0,1 à 2% en masse d'agent réticulant, par rapport à la masse de la composition bitumineuse. L'invention concerne aussi un enrobé bitumineux comprenant la composition bitumineuse décrite ci-dessus et des granulats, éventuellement des charges. Les granulats sont des granulats minéraux et/ou synthétiques, notamment, des fraisats de recyclage, de dimensions supérieures à 2 mm, de préférence comprises entre 2 mm et 14 mm. Les charges minérales sont constituées de fines (particules de dimensions inférieures à 0,063 mm), éventuellement de sable (particules de dimensions comprises entre 0,063 mm et 2 mm) et éventuellement de gravillons (particules de dimensions supérieures à 2 mm, de préférence comprises entre 2 mm et 4 mm). L'enrobé bitumineux selon l'invention comprend de 1 à 10 % en masse de composition bitumineuse telle que définie ci-dessus, par rapport à la masse totale de l'enrobé bitumineux, de préférence de 4 à 8% en masse, le reste étant constitué par les granulats (qui comprennent éventuellement des charges). L'enrobé selon l'invention pourra être utilisé en application routière pour la fabrication de routes, en couches de fondation, couches de base, couches d'assise, couches de surface telles que les couches de liaison et/ou les couches de roulement. L'enrobé selon l'invention ayant une résistance améliorée au feu, pourra être utilisé dans les tunnels. En cas d'incendie, l'enrobé selon l'invention permettra une moindre propagation du feu et des émissions réduites de fumées.The polymer can be crosslinked with crosslinking agents. The crosslinking agents that can be used are of a very varied nature and are chosen as a function of the type (s) of polymer (s) contained in the bituminous composition according to the invention. Preferably, the crosslinking agent is selected from sulfur alone or in admixture with vulcanization accelerators. These vulcanization accelerators are either hydrocarbyl polysulfides, sulfur-donor vulcanization accelerators, or non-sulfur donor vulcanization accelerators. The hydrocarbyl polysulfides may be chosen from those defined in the patent FR2528439. The sulfur-donor vulcanization accelerators may be chosen from thiuram polysulfides, for example, tetrabutylthiuram disulfides, tetraethylthiuram disulfides and tetramethylthiuram disulfides. The non-sulfur-donor vulcanization accelerators that may be used according to the invention may be sulfur-containing compounds chosen in particular from mercaptobenzothiazole and its derivatives, dithiocarbamates and its derivatives, and thiuram monosulfides and its derivatives. For example, zinc-2-mercaptobenzothiazole, zinc dibutyldithiocarbamate and tetramethylthiuram monosulphide may be mentioned. For more details on the sulfur-donor and non-sulfur-donor vulcanization accelerators that can be used according to the invention, reference can be made to patents EP0360656, EP0409683 and FR2528439. Preferably, the bituminous composition according to the invention comprises from 0.1 to 2% by weight of crosslinking agent, relative to the weight of the bituminous composition. The invention also relates to a bituminous mix comprising the bituminous composition described above and aggregates, optionally fillers. The aggregates are inorganic and / or synthetic aggregates, in particular recycling costs, of dimensions greater than 2 mm, preferably of between 2 mm and 14 mm. The mineral fillers consist of fines (particles less than 0.063 mm in size), possibly sand (particles with dimensions of between 0.063 mm and 2 mm) and possibly chippings (particles greater than 2 mm in size, preferably between 2 mm and 4 mm). The bituminous mix according to the invention comprises from 1 to 10% by weight of bituminous composition as defined above, relative to the total weight of the bituminous mix, preferably from 4 to 8% by weight, the rest consisting of aggregates (which may include fillers). The mix according to the invention may be used in road application for the manufacture of roads, as sub-base layers, base layers, base layers, surface layers such as the tie layers and / or the wearing courses. The mix according to the invention having improved fire resistance, may be used in tunnels. In case of fire, the mix according to the invention will allow a less spread of fire and reduced emissions of fumes.

L'invention concerne aussi un mastic bitumineux comprenant la composition bitumineuse décrite ci-dessus et des charges. Le mastic bitumineux pourra être utilisé sous forme de revêtements intérieurs ou extérieurs employés pour l'étanchéité, l'amortissement de vibrations, l'isolation thermique et/ou l'isolation phonique. De tels revêtements sont notamment mis en œuvre dans le bâtiment (extérieur/intérieur), dans les carrosseries d'automobiles ou dans les machines de production de froid (réfrigérateurs, congélateurs, climatiseurs, etc.). Parmi les revêtements intérieurs de bâtiments, on peut citer les revêtements de sol tels que les dessous de moquettes ou les revêtements muraux. Parmi les revêtements extérieurs de bâtiments, on peut citer les membranes d'étanchéité (ou chapes) pour les toits, les terrasses, les façades, les murs.The invention also relates to a bituminous mastic comprising the bituminous composition described above and fillers. The bituminous mastic may be used as internal or external coatings used for sealing, vibration damping, thermal insulation and / or sound insulation. Such coatings are particularly used in the building (exterior / interior), in automobile bodies or in cold-production machines (refrigerators, freezers, air conditioners, etc.). Among the interior claddings of buildings, there may be mentioned floor coverings such as under carpets or wall coverings. Among the exterior claddings of buildings, there may be mentioned waterproofing membranes (or screeds) for roofs, terraces, facades, walls.

La charge est généralement choisie parmi les charges minérales telles que la craie (ou carbonate de calcium). La charge peut aussi être constituée (au moins en partie) par des charges fibreuses, lesquelles sont avantageusement choisies dans le groupe comprenant les fibres minérales, de préférence les fibres de verre, les fibres de carbone, les fibres synthétiques, de préférence les fibres de polyesters, de polyo lé fines ou de polyamides, et leurs mélanges.The filler is generally selected from mineral fillers such as chalk (or calcium carbonate). The filler may also be constituted (at least in part) by fibrous fillers, which are advantageously chosen from the group comprising mineral fibers, preferably glass fibers, carbon fibers, synthetic fibers, preferably polyester fibers. polyesters, polyolefins or polyamides, and mixtures thereof.

Typiquement un mastic bitumineux comprend de 15 à 85% en masse de charges, telles que la craie, par rapport à la masse de mastic bitumineux, de préférence de 25 à 65%, plus préférentiellement de 35 à 55%, encore plus préférentiellement de 40 à 50%.Typically, a bituminous mastic comprises from 15 to 85% by weight of fillers, such as chalk, relative to the weight of bituminous mastic, preferably from 25 to 65%, more preferably from 35 to 55%, even more preferably from 40 to 65% by weight. at 50%.

Le mastic bitumineux selon l'invention, lui comprend moins de charges telles que la craie puisque il comprend un mélange de sel d'acide phosphorique et de polyoside qui peuvent faire office d'agents ignifugeants et de charges. De préférence, le mastic bitumineux selon l'invention comprend de 5 à 75% de charges, minérales telles que la craie, de préférence de 15 à 55%, plus préférentiellement de 25 à 45%, encore plus préférentiellement de 30 à 40%. De préférence, le mastic bitumineux comprend de 20 à 90% en masse de composition bitumineuse selon l'invention, par rapport à la masse de mastic bitumineux, de préférence de 30 à 80%, plus préférentiellement de 40 à 60%.The bituminous mastic according to the invention comprises less fillers such as chalk since it comprises a mixture of phosphoric acid salt and polysaccharide which can act as flame retardants and fillers. Preferably, the bituminous mastic according to the invention comprises from 5 to 75% of mineral fillers such as chalk, preferably from 15 to 55%, more preferably from 25 to 45%, even more preferably from 30 to 40%. Preferably, the bituminous mastic comprises from 20 to 90% by weight of bituminous composition according to the invention, relative to the weight of bituminous mastic, preferably from 30 to 80%, more preferably from 40 to 60%.

De préférence, le mastic bitumineux comprend de 1 à 20% en masse de polymère, par rapport à la masse de mastic bitumineux, de préférence de 5 à 10%.Preferably, the bituminous mastic comprises from 1 to 20% by weight of polymer, relative to the weight of bituminous mastic, preferably from 5 to 10%.

Typiquement un mastic bitumineux pour une membrane d'étanchéité selon l'invention comprend :Typically a bituminous mastic for a waterproofing membrane according to the invention comprises:

- de 50 à 60% de bitume, de 1 à 15% de sel d'acide phosphorique et de polyoside, - de 5 à 10% de polymère, de 5 à 20% de charge, le bitume, le sel d'acide phosphorique, le polyoside, le polymère et la charge étant tels que définis ci-dessus.50 to 60% of bitumen, 1 to 15% of phosphoric acid salt and of polysaccharide, 5 to 10% of polymer, 5 to 20% of filler, bitumen, phosphoric acid salt the polysaccharide, the polymer and the filler being as defined above.

Typiquement un mastic bitumineux pour un dessous de moquette selon l'invention comprend : - de 15 à 25% de bitume, de 1 à 15% de sel d'acide phosphorique et de polyoside, de 1 à 5% de polymère, de 50 à 70% de charge, le bitume, le sel d'acide phosphorique, le polyoside, le polymère et la charge étant tels que définis ci-dessus. EXEMPLESTypically a bituminous mastic for a carpet underlay according to the invention comprises: - from 15 to 25% of bitumen, from 1 to 15% of phosphoric acid salt and of polysaccharide, from 1 to 5% of polymer, from 50 to 70% filler, the bitumen, the phosphoric acid salt, the polysaccharide, the polymer and the filler being as defined above. EXAMPLES

Les produits mis en œuvre sont les suivants : un bitume de pénétrabilité, selon la norme EN 1426, égale à 190 1/10 mm, du polyphosphate d'ammonium de formule générale (NH4POs)n avec n supérieur à 1000, - différents polyosides telles que de la fécule de pomme de terre native, de la fécule de pomme de terre soluble à froid, de la fécule de pomme de terre carboxyméthylée prégélatinisée, de l'amidon de maïs natif, de l'amidon de maïs riche en amylose et de l'amidon de pois, un polymère bloc branché à base de motifs styrène et butadiène ayant une teneur en styrène de 30% en masse, et en tant que charge, de la craie.The products used are as follows: a bitumen of penetrability, according to EN 1426, equal to 190 1/10 mm, of the ammonium polyphosphate of general formula (NH 4 POs) n with n greater than 1000, - different polysaccharides such as native potato starch, cold-soluble potato starch, pregelatinized carboxymethyl potato starch, native corn starch, amylose-rich corn starch and pea starch, a plugged block polymer based on styrene and butadiene units having a styrene content of 30% by weight, and as a filler, chalk.

On prépare différentes compositions bitumineuses témoins (Ti à T4) et selon l'invention (Ci). Les compositions bitumineuses ont les compositions (% massiques) données dans le tableau I, ci-dessous : Tableau IVarious control bituminous compositions (Ti to T 4 ) and according to the invention (Ci) are prepared. The bituminous compositions have the compositions (% by weight) given in Table I, below: Table I

Figure imgf000012_0001
Figure imgf000012_0001

Les compositions bitumineuses sont préparées de la manière suivante : Dans un réacteur sous agitation à 1800C, on mélange le bitume, le polyphosphate d'ammonium et de la fécule de pomme de terre native. On mélange pendant environ 2h à environ 1800C. Le polyphosphate d'ammonium et la fécule de pomme de terre native sont en suspension dans le bitume.The bituminous compositions are prepared in the following manner: In a stirred reactor at 180 ° C., the bitumen, the ammonium polyphosphate and native potato starch are mixed. The mixture is mixed for about 2 hours at about 180 ° C. The ammonium polyphosphate and the native potato starch are suspended in the bitumen.

La résistance au feu des compositions bitumineuses selon l'invention est évaluée par analyse thermogravimétrique (ATG). Il est connu en effet que les performances au feu d'un composé sont corrélées à sa stabilité thermique. Les essais sont réalisés sous air à l'aide d'une microbalance dans les conditions suivantes : vitesse de chauffe : 10°C/min, masse de l'échantillon : 10 mg, - température : 200C - 8000C. On trace ensuite pour chaque composition, une courbe d'interaction des différents constituants d'une composition en fonction de la température. Cette courbe représente, aux différentes températures, la différence entre la masse résiduelle expérimentale (en %) de la composition considérée et la masse résiduelle théorique (en %) des différents constituants de la composition pondérées par leur concentration. La différence des masses résiduelles Δ(M(T)) est calculée de la façon suivante :The fire resistance of the bituminous compositions according to the invention is evaluated by thermogravimetric analysis (TGA). It is known in fact that the fire performance of a compound is correlated with its thermal stability. The tests are carried out under air using a microbalance under the following conditions: heating rate: 10 ° C / min, mass of the sample: 10 mg, temperature: 20 ° C. - 800 ° C. then trace for each composition, an interaction curve of the various constituents of a composition as a function of temperature. This curve represents, at different temperatures, the difference between the experimental residual mass (in%) of the composition under consideration and the theoretical residual mass (in%) of the various constituents of the composition weighted by their concentration. The difference of the residual masses Δ (M (T)) is calculated as follows:

A(M(T)) = Mexp(T) - Mthéo(T) avec: Mexp(T) : masse résiduelle expérimentale de la composition en fonction de la température T,A (M (T)) = M exp (T) - Mthéo (T) with: M exp (T): experimental residual mass of the composition as a function of the temperature T,

Mthéo(T) : masse résiduelle théorique de la composition en fonction de la température T, calculée par combinaison linéaire des masses résiduelles expérimentales du bitume et des additifs en fonction de la température T et pondérées par leur concentrations, de la façon suivante :Mthéo (T): theoretical residual mass of the composition as a function of temperature T, calculated by linear combination of experimental residual masses of bitumen and additives as a function of temperature T and weighted by their concentrations, as follows:

Mthé0(T) = (1 - x) * Mb14(T) + x * Madd(T) avec : x la teneur en additifs,M the0 (T) = (1 - x) * Mb 14 (T) + x * M add (T) with: x the additive content,

Mbit(T) : masse résiduelle expérimentale du bitume en fonction de la température T, Madd(T) masse résiduelle expérimentale des additifs en fonction de la température T. Les courbes d'interaction permettent d'observer une éventuelle augmentation (valeurs positives) ou diminution (valeurs négatives) de la stabilité thermique et donc de la résistance au feu, liées à la présence des additifs dans le bitume (voir Figure I).Mbit (T): experimental residual mass of bitumen as a function of temperature T, M a dd (T) experimental residual mass of additives as a function of temperature T. The interaction curves make it possible to observe a possible increase (positive values) or decrease (negative values) of the thermal stability and therefore of the fire resistance, related to the presence of the additives in the bitumen (see Figure I).

On constate sous air, un effet stabilisant du mélange polyphosphate d'ammonium et fécule de pomme de terre native sur le bitume, et ce sur l'ensemble de la plage de températures, dès 500C et ce jusqu'à 8000C, l'effet stabilisant étant vraiment important autour des 6000C. En particulier la fécule de pomme de terre a un effet stabilisant sur le bitume entre 500C et 7000C et le polyphosphate d'ammonium a un effet stabilisant sur le bitume entre 3000C et 8000C. Une concentration de 30% en masse d'un mélange de polyphosphate d'ammonium et de fécule de pomme native dans la composition bitumineuse ne donne pas de meilleurs résultats qu'une concentration de 20% en masse, les courbes d'interaction des compositions T4 et Ci étant quasiment superposées.It is found under air, a stabilizing effect of the mixture of ammonium polyphosphate and native potato starch on the bitumen, and over the entire temperature range, from 50 0 C and up to 800 0 C, the stabilizing effect is really important around 600 ° C. In particular potato starch has a stabilizing effect on the bitumen between 50 0 C and 700 0 C and the ammonium polyphosphate has a stabilizing effect on the bitumen between 300 ° C. and 800 ° C. A concentration of 30% by weight of a mixture of ammonium polyphosphate and native apple starch in the bituminous composition does not give better results than a concentration of 20% by weight, the interaction curves of the compositions T 4 and Ci being almost superimposed.

Les différents polyosides tels que la fécule de pomme de terre soluble à froid, la fécule de pomme de terre carboxyméthylée prégélatinisée, l'amidon de maïs natif, l'amidon de maïs riche en amylose et l'amidon de pois sont aussi efficaces que la fécule de pomme de terre native et donnent des résultats similaires.The various polysaccharides such as cold-soluble potato starch, pregelatinized carboxymethyl potato starch, native corn starch, high amylose corn starch and pea starch are as effective as native potato starch and give similar results.

Des essais au feu sont également effectués sur les différentes compositions bitumineuses. Pour cela des échantillons de compositions bitumineuses d'environ 1 cm2 et 2 mm d'épaisseur sont déposés sur une plaque métallique, puis soumis à la partie la plus chaude d'un bec Bunsen (température supérieure à 8000C) pendant 10 secondes. Les observations sont les suivantes : pour la composition bitumineuse témoin T1, on observe une fluidifïcation du bitume, - pour la composition bitumineuse selon l'invention C1, on observe la formation d'une mousse qui se viscosifîe et forme une couche protectrice alvéolée caractéristique de l'intumescence qui évite la propagation du feu. On prépare ensuite différents mastics bitumineux à partir des compositions bitumineuses ci-dessus. Les mastics bitumineux ont les compositions (% massiques) données dans le tableau II, ci-dessous :Fire tests are also carried out on the various bituminous compositions. For this, samples of bituminous compositions approximately 1 cm 2 and 2 mm thick are deposited on a metal plate, then subjected to the hottest part of a Bunsen burner (temperature above 800 ° C.) for 10 seconds. . The observations are as follows: for the bituminous control composition T 1 , a fluidification of the bitumen is observed, - for the bituminous composition according to the invention C 1 , the formation of a foam which is viscosified is observed and forms a protective layer with an alveolate characteristic of intumescence which avoids the spread of fire. Various bituminous mastics are then prepared from the bituminous compositions above. The bituminous mastics have the compositions (% by weight) given in Table II, below:

Tableau IITable II

Figure imgf000013_0001
Les mastics bitumineux sont préparés de la manière suivante : Dans un réacteur sous agitation à 1800C, on mélange le bitume et le polyphosphate d'ammonium et la fécule de pomme native avec le polymère à base de styrène et de butadiène. On mélange pendant environ 2h à environ 1800C. On introduit ensuite dans le mélange obtenu, la craie. On mélange pendant environ 30 mn à l80°C.
Figure imgf000013_0001
The bituminous mastics are prepared in the following manner: In a stirred reactor at 180 ° C., the bitumen and the ammonium polyphosphate and the native apple starch are mixed with the styrene-butadiene-based polymer. It is mixed for about 2 hours at about 180 ° C. The chalk is then introduced into the mixture obtained. Mix for about 30 minutes at 180 ° C.

Les propriétés des mastics bitumineux sont données dans le Tableau III :The properties of bituminous mastics are given in Table III:

Tableau IIITable III

Figure imgf000014_0001
Figure imgf000014_0001

(*) NM : Non mesurable.(*) NM: Not measurable.

(1) Pénétrabilité à 25°C selon la norme EN 1426. (2) Pénétrabilité à 500C selon la norme EN 1426. (3) Température de ramollissement Bille-Anneau selon la norme EN 1427. (4) Pliabilité à froid selon la norme NF EN 495-5. (5) Rémanence selon la norme NF ISO 2289. (6) Traction selon la norme NF EN 13587. (?) PAV (Pressure Ageing Vessel) selon la norme NF EN 14769, essai de vieillissement accéléré réalisé en autoclave à 1000C sous une pression d'air de 21 bar pendant 44 h.(1) Penetration at 25 ° C according to EN 1426. (2) Penetration at 50 ° C. according to EN 1426. (3) Ring-ball softening temperature according to EN 1427. (4) Cold bendability according to the standard NF EN 495-5. (5) Retention according to standard NF ISO 2289. (6) Traction according to the standard EN 13587. (?) PAV (Pressure Aging Vessel) according to standard NF EN 14769, accelerated aging test carried out in autoclave at 100 0 C under an air pressure of 21 bar for 44 hours.

(8) Spécifications de l'Union Européenne pour l' Agrément Technique dans la Construction. Le mastic bitumineux témoin MTi est le mastic de référence, il ne comprend pas d'additifs ignifugeants. L'additivation du bitume avec les additifs ignifugeants, apporte une résistance au feu améliorée, mais ne doit pas se faire au détriment des autres propriétés du mastic. On cherche à obtenir des propriétés les plus proches possibles du témoin MTi qui a des propriétés conformes aux spécifications UEAtc. On constate que : la viscosité à 1800C du mastic témoin MT4 n'est pas mesurable. Le mastic témoin MT4 est beaucoup plus visqueux que les mastics MCi et MTi. Ceci est du à une trop grande quantité de polyphosphate d'ammonium et de fécule de pomme de terre native dans le mastic témoin MT4. la pénétrabilité à 250C et à 500C des trois mastics est similaire et la température Bille et Anneau des trois mastics est similaire, la consistance des trois mastics est donc similaire et le comportement à chaud des trois mastics est donc similaire. la température de pliabilité à froid du mastic MT4 est hors spécifications. Les mastics MTi et MCi ne fissurent pas jusqu'à respectivement -24°C et -22°C alors que le mastic MT4 commence à fissurer dès -19°C. Le comportement à froid du mastic MT4 est vraiment dégradé alors que le comportement à froid du mastic MCi est comparable à celui du mastic MTi. le comportement élastique des trois mastics est similaire d'après les têts de rémanence et traction. le mastic MT4 est beaucoup plus sensible au vieillissement que les mastics MTi ou MCi. On observe de grandes variations au niveau de la pénétrabilité et de la pliabilité à froid. Le mastic MT4 a énormément durci après ce test de vieillissement et sa température de pliabilité à froid est devenue positive. Le mastic MT4, après quelques années d'usage, aura donc des propriétés bien plus dégradées que les mastics MTi et MCi. La quantité de sel d'acide phosphorique et de polyoside dans la composition bitumineuse doit donc être inférieure à 20% en masse. Cette quantité permet d'améliorer la résistance au feu de la composition bitumineuse tout en maintenant les autres propriétés intactes. (8) Specifications of the European Union for Technical Approval in Construction. The MTi control bituminous mastic is the reference sealant, it does not include flame retardant additives. Bitumen additive with flame retardant additives provides improved fire resistance, but should not be at the expense of other properties of the sealant. It is sought to obtain properties as close as possible to the MTi control which has properties in accordance with UEAtc specifications. It can be seen that: the viscosity at 180 ° C. of the control putty MT 4 is not measurable. MT 4 control putty is much more viscous than MCi and MTi sealants. This is due to too much ammonium polyphosphate and native potato starch in the MT 4 control putty. the penetrability at 25 0 C and 50 0 C of the three mastics is similar and the ball and ring temperature of the three mastics is similar, the consistency of the three mastics is therefore similar and the hot behavior of the three mastics is therefore similar. the cold crease temperature of the MT 4 sealant is out of specification. The mastics MTi and MCi do not crack up to -24 ° C and -22 ° C, respectively, whereas the mastic MT 4 starts to crack from -19 ° C. The cold behavior of the mastic MT 4 is really degraded while the cold behavior of mastic MCi is comparable to that of mastic MTi. the elastic behavior of the three mastics is similar according to the stains of remanence and traction. MT 4 sealant is much more sensitive to aging than MTi or MCi sealants. There are large variations in penetrability and cold pliability. The MT 4 sealant has hardened immensely after this aging test and its cold pliability temperature has become positive. The MT 4 putty, after a few years of use, will therefore have properties that are much more degraded than the MTi and MCi sealants. The amount of phosphoric acid salt and polysaccharide in the bituminous composition must therefore be less than 20% by weight. This amount improves the fire resistance of the bituminous composition while maintaining the other properties intact.

Claims

REVENDICATIONS 1. Composition bitumineuse comprenant au moins un bitume, au moins un sel d'acide phosphorique, au moins un polyoside, la quantité de sel d'acide phosphorique et de polyoside étant comprise entre 1 et 20% en masse par rapport à la masse de la composition bitumineuse, le rapport entre les quantités en masse de sel d'acide phosphorique et de polyoside étant compris entre 0,2 et 2, ladite composition bitumineuse étant exempte de composés organiques halogènes.A bituminous composition comprising at least one bitumen, at least one phosphoric acid salt, at least one polysaccharide, the amount of phosphoric acid salt and of polysaccharide being between 1 and 20% by weight relative to the mass of the bituminous composition, the ratio between the mass quantities of phosphoric acid salt and polysaccharide being between 0.2 and 2, said bituminous composition being free from halogenated organic compounds. 2. Composition bitumineuse selon la revendication 1 dans laquelle le sel d'acide phosphorique est un phosphate d'ammonium ou un polyphosphate d'ammonium.The bituminous composition of claim 1 wherein the phosphoric acid salt is ammonium phosphate or ammonium polyphosphate. 3. Composition bitumineuse selon la revendication 2 dans laquelle le polyphosphate d'ammonium est un polyphoshate d'ammonium ayant un degré de polymérisation supérieur à 1000. The bituminous composition of claim 2 wherein the ammonium polyphosphate is an ammonium polyphosate having a degree of polymerization greater than 1000. 4. Composition bitumineuse selon l'une quelconque des revendications 1 à4. Bituminous composition according to any one of claims 1 to 3 dans laquelle le polyoside est choisi parmi les dérivés de l'amidon et/ou de la fécule.Wherein the polysaccharide is selected from starch and / or starch derivatives. 5. Composition bitumineuse selon l'une quelconque des revendications 1 àBituminous composition according to any one of claims 1 to 4 dans laquelle le polyoside est de la fécule de pomme de terre native ou de l'amidon de maïs natif.Wherein the polysaccharide is native potato starch or native corn starch. 6. Composition bitumineuse selon l'une quelconque des revendications 1 à6. Bituminous composition according to any one of claims 1 to 5 dans laquelle le rapport massique des quantités de sel d'acide phosphorique et de polyoside est égal à 1.Wherein the mass ratio of phosphoric acid salt and polysaccharide amounts to 1. 7. Composition bitumineuse selon l'une quelconque des revendications 1 à 6 comprenant en outre un polymère, de préférence de 1 à 20% en masse, par rapport à la masse de la composition bitumineuse, de préférence de 2 à 15%, plus préférentiellement de 5 à 10%.7. bituminous composition according to any one of claims 1 to 6 further comprising a polymer, preferably 1 to 20% by weight, relative to the weight of the bituminous composition, preferably from 2 to 15%, more preferably from 5 to 10%. 8. Procédé de préparation d'une composition bitumineuse selon l'une quelconque des revendications 1 à 7 dans lequel on chauffe au moins un bitume à une température comprise entre 1600C et 2000C, on y ajoute au moins un sel d'acide phosphorique, au moins un polyoside et éventuellement au moins un polymère, le sel d'acide phosphorique et le polyoside ayant été, de préférence, préalablement solubilisés ensemble dans de l'eau et séchés avant d'être ajoutés au bitume.8. Process for the preparation of a bituminous composition according to any one of claims 1 to 7 wherein at least one bitumen is heated to a temperature between 160 0 C and 200 0 C, is added at least one salt of phosphoric acid, at least one polysaccharide and optionally at least one polymer, the phosphoric acid salt and the polysaccharide being preferably solubilized beforehand in water and dried before being added to the bitumen. 9. Mastic bitumineux comprenant une composition bitumineuse selon l'une quelconque des revendications 1 à 7 et des charges.9. A bituminous mastic comprising a bituminous composition according to any one of claims 1 to 7 and fillers. 10. Mastic bitumineux selon la revendication 9 comprenant de 20 à 90% en masse de composition bitumineuse, par rapport à la masse de mastic bitumineux, de préférence de 30 à 80%, plus préférentiellement de 40 à 60%. 10. A bituminous mastic according to claim 9 comprising from 20 to 90% by weight of bituminous composition, relative to the weight of bituminous mastic, preferably from 30 to 80%, more preferably from 40 to 60%. 11. Membrane d'étanchéité comprenant un mastic bitumineux selon l'une quelconque des revendications 9 à 10.11. A waterproofing membrane comprising a bituminous mastic according to any one of claims 9 to 10. 12. Dessous de moquette comprenant un mastic bitumineux selon l'une quelconque des revendications 9 à 10. Carpet floor comprising a bituminous mastic according to any one of claims 9 to 10. 13. Enrobé bitumineux comprenant une composition bitumineuse selon l'une quelconque des revendications 1 à 7 et des granulats.13. bituminous mix comprising a bituminous composition according to any one of claims 1 to 7 and aggregates. 14. Utilisation de 1 à 20% en masse d'un mélange d'au moins un sel d'acide phosphorique et d'au moins un polyoside dans du bitume pour améliorer la résistance anti-feu d'une composition bitumineuse, d'un mastic bitumineux, d'une membrane d'étanchéité, d'un dessous de moquette ou d'un enrobé bitumineux.14. Use of 1 to 20% by weight of a mixture of at least one phosphoric acid salt and at least one polysaccharide in bitumen to improve the fire resistance of a bituminous composition, a bituminous mastic, waterproofing membrane, underlay carpet or bituminous mix. 15. Utilisation de la composition bitumineuse selon l'une quelconque des revendications 1 à 7 pour améliorer la résistance anti-feu d'un mastic bitumineux, d'une membrane d'étanchéité, d'un dessous de moquette ou d'un enrobé bitumineux. 15. Use of the bituminous composition according to any one of claims 1 to 7 for improving the fire resistance of an asphalt mastic, a waterproofing membrane, a carpet bottom or a bituminous mix. .
PCT/IB2010/051734 2009-04-22 2010-04-20 Fire-resistant bituminous composition Ceased WO2010122498A1 (en)

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CN109610259A (en) * 2018-11-19 2019-04-12 厦门华特公路沥青技术有限公司 A kind of road ultra-thin wearing layer and preparation method thereof
CN114853488A (en) * 2022-05-06 2022-08-05 宁夏合元碳素有限公司 Silicon carbide-based furnace eye repairing material and production process thereof

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US3249534A (en) * 1962-10-17 1966-05-03 Ware Frank Fire retarding composition and method of using phosphate rock and shale
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US1733498A (en) * 1928-01-02 1929-10-29 Kirschbraun Lester Aqueous dispersion and process of making same
US3249534A (en) * 1962-10-17 1966-05-03 Ware Frank Fire retarding composition and method of using phosphate rock and shale
FR2256945A1 (en) * 1974-01-09 1975-08-01 Kalk Chemische Fabrik Gmbh
US20030144387A1 (en) * 1997-11-13 2003-07-31 Dennis Krivohlavek Universal cross linking compound and polymer

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Publication number Priority date Publication date Assignee Title
CN109610259A (en) * 2018-11-19 2019-04-12 厦门华特公路沥青技术有限公司 A kind of road ultra-thin wearing layer and preparation method thereof
CN114853488A (en) * 2022-05-06 2022-08-05 宁夏合元碳素有限公司 Silicon carbide-based furnace eye repairing material and production process thereof
CN114853488B (en) * 2022-05-06 2022-12-06 宁夏合元碳素有限公司 Silicon carbide-based furnace eye repairing material and production process thereof

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