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WO2009013979A1 - 圧粉磁心用鉄基軟磁性粉末および圧粉磁心 - Google Patents

圧粉磁心用鉄基軟磁性粉末および圧粉磁心 Download PDF

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Publication number
WO2009013979A1
WO2009013979A1 PCT/JP2008/062018 JP2008062018W WO2009013979A1 WO 2009013979 A1 WO2009013979 A1 WO 2009013979A1 JP 2008062018 W JP2008062018 W JP 2008062018W WO 2009013979 A1 WO2009013979 A1 WO 2009013979A1
Authority
WO
WIPO (PCT)
Prior art keywords
dust core
iron
soft magnetic
magnetic powder
based soft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2008/062018
Other languages
English (en)
French (fr)
Inventor
Hiroyuki Mitani
Nobuaki Akagi
Hirofumi Houjou
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kobe Steel Ltd
Original Assignee
Kobe Steel Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2007194891A external-priority patent/JP2009032880A/ja
Priority claimed from JP2007202194A external-priority patent/JP4856602B2/ja
Application filed by Kobe Steel Ltd filed Critical Kobe Steel Ltd
Priority to US12/670,750 priority Critical patent/US8409707B2/en
Priority to CN2008801000497A priority patent/CN101755313B/zh
Publication of WO2009013979A1 publication Critical patent/WO2009013979A1/ja
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
    • H01F1/20—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder
    • H01F1/22—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together
    • H01F1/24—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/10—Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
    • B22F1/102—Metallic powder coated with organic material
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F3/00—Cores, Yokes, or armatures
    • H01F3/08—Cores, Yokes, or armatures made from powder
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0206—Manufacturing of magnetic cores by mechanical means
    • H01F41/0246—Manufacturing of magnetic circuits by moulding or by pressing powder
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/12—All metal or with adjacent metals
    • Y10T428/12007—Component of composite having metal continuous phase interengaged with nonmetal continuous phase
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/12—All metal or with adjacent metals
    • Y10T428/12181—Composite powder [e.g., coated, etc.]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2982—Particulate matter [e.g., sphere, flake, etc.]
    • Y10T428/2991—Coated

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Soft Magnetic Materials (AREA)
  • Powder Metallurgy (AREA)

Abstract

　本発明は、鉄基軟磁性粉末表面に、ＦｅとＣｏより成る被膜と、リン酸系化成被膜と、シリコーン樹脂被膜とが、この順に形成されている圧粉磁心用鉄基軟磁性粉末、および前記圧粉磁心用鉄基軟磁性粉末を成形して得られる圧粉磁心に関する。また本発明は、鉄基軟磁性粉末表面を絶縁被膜で被覆して成る圧粉磁心用鉄基軟磁性粉末であって、前記粉末の粒径は４５μｍ以上１８０μｍ以下であり、且つ、前記絶縁被膜は下層側がリン酸系化成被膜よりなり、上層側がシリコーン樹脂被膜よりなる２層で構成され、前記各被膜の膜厚はそれぞれ１００ｎｍ以上２８０ｎｍ以下である圧粉磁心用鉄基軟磁性粉末、および前記圧粉磁心用鉄基軟磁性粉末を成形して得られる圧粉磁心に関する。
PCT/JP2008/062018 2007-07-26 2008-07-02 圧粉磁心用鉄基軟磁性粉末および圧粉磁心 Ceased WO2009013979A1 (ja)

Priority Applications (2)

Application Number Priority Date Filing Date Title
US12/670,750 US8409707B2 (en) 2007-07-26 2008-07-02 Iron-based soft magnetic powder for dust core and dust core
CN2008801000497A CN101755313B (zh) 2007-07-26 2008-07-02 压粉磁芯用铁基软磁性粉末和压粉磁芯

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2007194891A JP2009032880A (ja) 2007-07-26 2007-07-26 高周波用の圧粉磁心用鉄基軟磁性粉末および圧粉磁心
JP2007-194891 2007-07-26
JP2007-202194 2007-08-02
JP2007202194A JP4856602B2 (ja) 2007-08-02 2007-08-02 圧粉磁心用鉄基軟磁性粉末および圧粉磁心

Publications (1)

Publication Number Publication Date
WO2009013979A1 true WO2009013979A1 (ja) 2009-01-29

Family

ID=40281238

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2008/062018 Ceased WO2009013979A1 (ja) 2007-07-26 2008-07-02 圧粉磁心用鉄基軟磁性粉末および圧粉磁心

Country Status (4)

Country Link
US (1) US8409707B2 (ja)
CN (1) CN101755313B (ja)
TW (1) TWI406305B (ja)
WO (1) WO2009013979A1 (ja)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2105936A1 (en) * 2008-03-25 2009-09-30 Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.) Iron-based soft magnetic powder for dust core, production method thereof, and dust core
EP2221835A1 (en) * 2009-02-24 2010-08-25 Kabushiki Kaisha Kobe Seiko Sho Iron-based soft magnetic powder for dust core, method for manufacturing the same, and dust core
JP2011243830A (ja) * 2010-05-20 2011-12-01 Tdk Corp 圧粉磁芯及びその製造方法
CN114628137A (zh) * 2022-02-10 2022-06-14 湖南航天磁电有限责任公司 一种软磁粉末的绝缘包覆方法

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JP2010251696A (ja) * 2009-03-25 2010-11-04 Tdk Corp 軟磁性圧粉磁芯および軟磁性圧粉磁芯の製造方法
JP5539159B2 (ja) * 2010-11-04 2014-07-02 アイダエンジニアリング株式会社 混合粉末の高密度成形方法および高密度成形装置。
JP5580725B2 (ja) * 2010-12-20 2014-08-27 株式会社神戸製鋼所 圧粉磁心の製造方法、および該製造方法によって得られた圧粉磁心
JP6071211B2 (ja) 2011-02-22 2017-02-01 三菱マテリアル株式会社 低磁歪高磁束密度複合軟磁性材とその製造方法
JP2012253317A (ja) * 2011-05-09 2012-12-20 Kobe Steel Ltd 圧粉磁心の製造方法、および該製造方法によって得られた圧粉磁心
JP5189691B1 (ja) 2011-06-17 2013-04-24 株式会社神戸製鋼所 圧粉磁心用鉄基軟磁性粉末およびその製造方法、ならびに圧粉磁心
JP2013038202A (ja) * 2011-08-08 2013-02-21 Kobe Steel Ltd 巻線素子用圧粉コア部材、その製造方法、巻線素子用圧粉コア及び巻線素子
JP2013138159A (ja) * 2011-12-28 2013-07-11 Diamet:Kk 複合軟磁性材料及びその製造方法
JP5919144B2 (ja) * 2012-08-31 2016-05-18 株式会社神戸製鋼所 圧粉磁心用鉄粉および圧粉磁心の製造方法
JP6332636B2 (ja) * 2015-03-26 2018-05-30 豊田合成株式会社 発光装置及び該発光装置用の封止層
CN107851498B (zh) * 2015-07-27 2020-10-13 住友电气工业株式会社 压粉铁心、电磁部件和压粉铁心的制造方法
JP7059288B2 (ja) * 2017-09-04 2022-04-25 住友電気工業株式会社 圧粉磁心の製造方法、及び圧粉磁心用原料粉末
JP6501005B1 (ja) * 2018-01-30 2019-04-17 Tdk株式会社 軟磁性合金および磁性部品
CN114038643A (zh) * 2020-07-20 2022-02-11 昆山磁通新材料科技有限公司 一种提高软磁金属粉末绝缘阻抗的方法
CN114068122A (zh) * 2021-11-30 2022-02-18 横店集团东磁股份有限公司 一种高磁导率铁硅铬软磁材料及其制备方法与应用

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JP2006128663A (ja) * 2004-09-30 2006-05-18 Sumitomo Electric Ind Ltd 軟磁性材料、圧粉磁心、および軟磁性材料の製造方法

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2105936A1 (en) * 2008-03-25 2009-09-30 Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.) Iron-based soft magnetic powder for dust core, production method thereof, and dust core
EP2221835A1 (en) * 2009-02-24 2010-08-25 Kabushiki Kaisha Kobe Seiko Sho Iron-based soft magnetic powder for dust core, method for manufacturing the same, and dust core
US10256019B2 (en) 2009-02-24 2019-04-09 Kobe Steel, Ltd. Iron-based soft magnetic powder for dust core, method for manufacturing the same, and dust core
JP2011243830A (ja) * 2010-05-20 2011-12-01 Tdk Corp 圧粉磁芯及びその製造方法
CN114628137A (zh) * 2022-02-10 2022-06-14 湖南航天磁电有限责任公司 一种软磁粉末的绝缘包覆方法
CN114628137B (zh) * 2022-02-10 2023-05-12 湖南航天磁电有限责任公司 一种软磁粉末的绝缘包覆方法

Also Published As

Publication number Publication date
CN101755313B (zh) 2012-05-16
TWI406305B (zh) 2013-08-21
TW200921715A (en) 2009-05-16
CN101755313A (zh) 2010-06-23
US8409707B2 (en) 2013-04-02
US20100188179A1 (en) 2010-07-29

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