WO2008116895A1 - Curing compositions - Google Patents
Curing compositions Download PDFInfo
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- WO2008116895A1 WO2008116895A1 PCT/EP2008/053615 EP2008053615W WO2008116895A1 WO 2008116895 A1 WO2008116895 A1 WO 2008116895A1 EP 2008053615 W EP2008053615 W EP 2008053615W WO 2008116895 A1 WO2008116895 A1 WO 2008116895A1
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- Prior art keywords
- polyisocyanate
- acid
- optionally
- isocyanate
- compositions according
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/73—Polyisocyanates or polyisothiocyanates acyclic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/77—Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
- C08G18/78—Nitrogen
- C08G18/79—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
- C08G18/791—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing isocyanurate groups
- C08G18/792—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing isocyanurate groups formed by oligomerisation of aliphatic and/or cycloaliphatic isocyanates or isothiocyanates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/005—Stabilisers against oxidation, heat, light, ozone
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/13—Phenols; Phenolates
- C08K5/134—Phenols containing ester groups
- C08K5/1345—Carboxylic esters of phenolcarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/53—Phosphorus bound to oxygen bound to oxygen and to carbon only
- C08K5/5317—Phosphonic compounds, e.g. R—P(:O)(OR')2
- C08K5/5333—Esters of phosphonic acids
Definitions
- the present invention relates to color stable hardener compositions for polyurethane coatings.
- WO 2005/089085 describes polyisocyanate compositions as curing agents for 2K polyurethane coatings which, in addition to a catalyst for the reaction between isocyanate groups and reactive groups, contain a stabilizer mixture selected from hindered phenols and secondary arylamines and organophosphites, in particular trialkyl phosphites.
- a stabilizer mixture selected from hindered phenols and secondary arylamines and organophosphites, in particular trialkyl phosphites.
- Explicitly disclosed in the examples is a polyisocyanate composition, the isocyanurate tolonate HDT, with dibutyltin dilaurate as catalyst in butyl acetate / methyl amyl ketone / xylene 1: 1: 0.5.
- EP 643 042 B1 describes stabilizer mixtures for the stabilization of monomeric isocyanates which have been obtained by a cleavage of the corresponding carbamic acid esters.
- the monomeric isocyanates stabilized in this way are advantageously convertible to oligomeric isocyanates.
- generally phosphorus-containing compounds fertilize, preferably triesters of phosphorous acid (phosphites) named as a possibility of one of the three stabilizing groups.
- a disadvantage of the stabilizer systems disclosed therein is that they can be used only for phosgene-free monomeric isocyanates and that the oligomeric isocyanates obtained are not yet ready for the reaction in polyurethane coatings, since they lack the presence of a polyurethaneization catalyst.
- EP 735027 A1 describes a process for the preparation of uretdiones with improved color quality by reacting (cyclo) aliphatic diisocyanates with catalysis of pyridine derivatives, which additionally contain 0.1-4% of trivalent phosphorus compounds of a generic formula.
- phosphines, phosphites and phosphonate Specifically listed are “dibutyl phosphite” and “dibenzyl phosphite”.
- these are not trivalent phosphorus compounds but five-membered ones, since the hydrogen atom and one of the oxygen atoms are bound to the phosphorus via a double bond. Correctly, these compounds are therefore phosphonates.
- EP 735027 A1 relates only to the production of uretdiones. These phosphorus compounds are distilled off after the preparation together with the unreacted isocyanate. Addition of phosphites to stabilize polyisocyanates is not described, especially not in the presence of urethanization catalysts.
- the object of the present invention was to provide further storage-stable polyisocyanate compositions which already contain a catalyst for the reaction between isocyanate groups and reactive groups and are color-stable and whose stabilizing effect is at least comparable with the prior art. The stabilizing effect should be independent of the origin of the monomeric isocyanate.
- Phosphonates (C) are often referred to in the literature as Phosphorigklaster.
- the central phosphorus atom has an oxidation state of + IV in this structural variant of the phosphorus.
- Such polyisocyanate compositions can be reacted directly with components containing isocyanate-reactive groups in polyurethane paints and have good color stability in storage.
- the polyisocyanate compositions according to the invention after storage at 50 ° C. for seven weeks do not show more than 40% of the increase in the color number (APHA color number according to DIN EN 1557) of a similar prior art polyisocyanate composition in which neither one component ( C) nor a component (D) is present, on.
- the monomeric isocyanates used may be aromatic, aliphatic or cycloaliphatic, preferably aliphatic or cycloaliphatic, which is referred to in this document briefly as (cyclo) aliphatic, particularly preferred are aliphatic isocyanates.
- Aromatic isocyanates are those which contain at least one aromatic ring system, ie both purely aromatic and also araliphatic compounds.
- Cycloaliphatic isocyanates are those which contain at least one cycloaliphatic ring system. Aliphatic isocyanates are those which contain exclusively straight or branched chains, ie acyclic compounds.
- the monomeric isocyanates are preferably diisocyanates which carry exactly two isocyanate groups. In principle, however, it may also be monoisocyanates with an isocyanate group.
- Triisocyanates such as triisocyanato-nano, 2'-isocyanatoethyl- (2,6-diisocyanatohexanoate), 2,4,6-triisocyanatotoluene, triphenylmethane triisocyanate or 2,4,4'-triisocyanatodiphenyl ether or the mixtures of di-, are suitable for this purpose.
- Tri- and higher polyisocyanates which are obtained for example by phosgenation of corresponding aniline / formaldehyde condensates and represent methylene bridged polyphenyl polyisocyanates.
- the monomeric isocyanates are preferably isocyanates having 4 to 20 C atoms.
- customary diisocyanates are aliphatic diisocyanates, such as tetramethylene diisocyanate, 1,5-pentamethylene diisocyanate, hexamethylene diisocyanate (1,6-diisocyanatohexane), octamethylene diisocyanate, decamethylene diisocyanate, dodecamethylene diisocyanate, tetradecamethylene diisocyanate, derivatives of lysine diisocyanate, (for example methyl or ethyl-2, 6-diisocyanatohexanoate), trimethylhexane diisocyanate or tetramethylhexane diisocyanate, cycloaliphatic diisocyanates such as 1, 4, 1, 3 or 1, 2-diisocyanatocyclohexane, 4,4'- or 2,4'-di (isocyan
- Di (isocyanatocyclohexyl) methane most preferably isophorone diisocyanate and 1,6-hexamethylene diisocyanate, particularly preferred is 1,6-hexamethylene diisocyanate.
- Isophorone diisocyanate is usually present as a mixture, namely the cis and trans isomers, usually in the ratio of about 60:40 to 80:20 (w / w), preferably in the ratio of about 70:30 to 75:25 and most preferably in the ratio of about 75:25.
- Dicyclohexylmethane-4,4'-diisocyanate may also be present as a mixture of the different cis and trans isomers.
- (cyclo) aliphatic diisocyanates eg such as 1,6-hexamethylene diisocyanate (HDI), isomeric aliphatic diisocyanates having 6 carbon atoms in the alkylene radical, 4,4'- or 2,4'-
- Di (isocyanatocyclohexyl) methane and 1-isocyanato-S-isocyanato-methyl-S ⁇ - trimethylcyclohexane are prepared by reacting the (cyclo) aliphatic diamines with, for example, urea and alcohols to (cyclo) aliphatic Biscarbaminklareestern and their thermal cleavage into the corresponding diisocyanates and alcohols.
- the synthesis is usually carried out continuously in a cyclic process and optionally in the presence of N-unsubstituted carbamic acid esters, dialkyl carbonates and other by-products recycled from the reaction process.
- diisocyanates generally have a very low or even non-measurable proportion of chlorinated compounds, which is advantageous, for example, in applications in the electronics industry.
- the isocyanates used have a total hydrolyzable chlorine content of less than 200 ppm, preferably less than 120 ppm, more preferably less than 80 ppm, even more preferably less than 50 ppm, in particular less than 15 ppm and specifically less than 10 ppm. This can be measured, for example, by ASTM D4663-98. Of course, it is also possible to use monomeric isocyanates having a higher chlorine content, for example up to 500 ppm.
- the polyisocyanates (A) to which the monomeric isocyanates can be oligomerized are generally characterized as follows:
- the average NCO functionality of such compounds is generally at least 1.8, and may be up to 8, preferably 2 to 5 and more preferably 2.4 to 4.
- the polyisocyanates (A) are preferably the following compounds:
- isocyanurate polyisocyanates of aromatic, aliphatic and / or cycloaliphatic diisocyanates Particular preference is given here to the corresponding aliphatic and / or cycloaliphatic isocyanato-isocyanurates and in particular those based on hexamethylene diisocyanate and isophorone diisocyanate.
- the isocyanurates present are in particular tris-isocyanatoalkyl or tris-isocyanatocycloalkyl
- Isocyanurates which are cyclic trimers of diisocyanates, or mixtures with their higher, more than one isocyanurate homologues.
- the isocyanato-isocyanurates generally have an NCO content of 10 to 30 wt .-%, in particular 15 to 25 wt .-% and an average NCO functionality of 2.6 to 8.
- polyisocyanates containing uretdione groups with aromatic, aliphatic and / or cycloaliphatic bonded isocyanate groups preferably aliphatically and / or cycloaliphatically bonded and in particular those derived from hexamethylene diisocyanate or isophorone diisocyanate.
- Uretdione diisocyanates are cyclic dimerization products of diisocyanates.
- the polyisocyanates containing uretdione groups are obtained in the context of this invention in a mixture with other polyisocyanates, in particular those mentioned under 1).
- the diisocyanates can be reacted under reaction conditions under which both uretdione groups and the other polyisocyanates are formed, or the uretdione groups are first formed and subsequently converted to the other polyisocyanates or the diisocyanates first to the other polyisocyanates and these subsequently to uretdione groups containing products.
- biuret polyisocyanates having aromatic, cycloaliphatic or aliphatic bound, preferably cycloaliphatic or aliphatic bound isocyanate groups, especially tris (6-isocyanatohexyl) biuret or mixtures thereof with its higher homologues.
- These biuret polyisocyanates generally have an NCO content of 18 to 22 wt .-% and an average NCO functionality of 2.8 to 6.
- urethane and / or allophanate polyisocyanates having aromatically, aliphatically or cycloaliphatically bonded, preferably aliphatically or cycloaliphatically bound isocyanate groups, as for example by
- polyisocyanates containing urethane and / or allophanate groups generally have an NCO content of from 12 to 24% by weight and an average NCO functionality of from 2.5 to 4.5.
- Such polyisocyanates containing urethane and / or allophanate groups can be used uncatalyzed or, preferably, in the presence of catalysts, such as, for example, ammonium carboxylates or hydroxides, or allophanatization catalysts, e.g. Zn (II) compounds, in each case in the presence of mono-, di- or polyvalent, preferably monohydric alcohols.
- oxadiazinetrione-containing polyisocyanates preferably derived from hexamethylene diisocyanate or isophorone diisocyanate. Such oxadiazinetrione-containing polyisocyanates are accessible from diisocyanate and carbon dioxide.
- polyisocyanates containing iminooxadiazinedione groups preferably derived from hexamethylene diisocyanate or isophorone diisocyanate.
- iminooxadiazine-dione-containing polyisocyanates can be prepared from diisocyanates by means of special catalysts.
- Hyperbranched polyisocyanates as are known, for example, from DE-A1 10013186 or DE-A1 10013187.
- the polyisocyanates 1) -11), preferably 1), 3), 4) and 6), after preparation thereof, may contain polyisocyanates having aryl-, cycloaliphatic- or aliphatic-bound biuret-group- or urethane- / allophanate-groups, ( cyclo) aliphatically bound isocyanate groups.
- the formation of biuret groups takes place, for example, by addition of water or reaction with amines.
- the formation of urethane and / or allophanate groups by reaction with mono-, di- or polyhydric, preferably monohydric alcohols, optionally in the presence of suitable catalysts.
- These biuret or urethane / allophanate-containing polyisocyanates generally have an NCO content of 18 to 22 wt .-% and an average NCO functionality of 2.8 to 6 on.
- Hydrophilic modified polyisocyanates i. Polyisocyanates which, in addition to the groups described under 1-12, contain those which are formally obtained by addition of
- Molecules with NCO-reactive groups and hydrophilizing groups are formed on the isocyanate groups of the above molecules.
- the latter are nonionic groups such as alkyl polyethylene oxide and / or ionic, which are derived from phosphoric acid, phosphonic acid, sulfuric acid or sulfonic acid, or their salts.
- Modified Polyisocyanates for Dual Cure Applications i. Polyisocyanates which, in addition to the groups described under 1-12, contain those which formally form by addition of molecules with NCO-reactive groups and groups which can be crosslinked by UV or actinic radiation to the isocyanate groups of the above molecules. These molecules are, for example, hydroxyalkyl (meth) acrylates and other hydroxy-vinyl compounds.
- the diisocyanates or polyisocyanates listed above may also be present at least partially in blocked form.
- classes of compounds used for blocking are phenols, imidazoles, triazoles, pyrazoles, oximes, N-hydroxyimides, hydroxybenzoic acid esters, secondary amines, lactams, CH-acidic cyclic ketones, malonic esters or alkyl acetoacetates.
- the polyisocyanate (A) is selected from the group consisting of isocyanurates, biurets, urethanes and allophanates, preferably from the group consisting of isocyanurates, urethanes and allophanates, more preferably from the group consisting of isocyanurates and allophanates, in particular is an isocyanurate group-containing polyisocyanate.
- the polyisocyanate (A) is isocyanurate group-containing polyisocyanates of 1,6-hexamethylene diisocyanate.
- the polyisocyanate (A) is a mixture of polyisocyanates containing isocyanurate groups of 1,6-hexamethylene diisocyanate and of isophorone diisocyanate.
- the polyisocyanate (A) is a mixture comprising low-viscosity polysiocyanates, preferably polyisocyanates containing isocyanurate groups, having a viscosity of 600-1500 mPa * s, in particular less than 1200 mPa * s, low-viscosity urethanes and / or allophanates having a viscosity of 200-1600 mPa * s, in particular 600-1500 mPa * s, and / or iminooxadiazine dione group-containing polyisocyanates.
- low-viscosity polysiocyanates preferably polyisocyanates containing isocyanurate groups, having a viscosity of 600-1500 mPa * s, in particular less than 1200 mPa * s, low-viscosity urethanes and / or allophanates having a viscosity of 200-1600 mPa * s, in particular
- the process for producing the polyisocyanates can be carried out as described in the published European patent application with the file reference 06125323.3 and the date of filing 04.12.2006, there especially from page 20, line 21 to page 27, line 15, which is hereby incorporated by reference the present application.
- reaction can be stopped, for example, as described there from page 31, line 19 to page 31, line 31 and the workup carried out as described there from page 31, line 33 to page 32, line 40, which hereby incorporated by reference in each of the present Registration is.
- reaction can also be stopped, as described in WO 2005/087828 from page 11, line 12 to page 12, line 5, which is hereby incorporated by reference in the present application.
- thermally labile catalysts it is further also possible to interrupt ERS the reaction by heating the reaction mixture to a temperature above at least 80 0 C, preferably at least 100 0 C, particularly preferably at least 120 0 C.
- a temperature above at least 80 0 C preferably at least 100 0 C, particularly preferably at least 120 0 C.
- the heating of the reaction mixture usually ranges already the heating of the reaction mixture, as they are to separate the unreacted isocyanate by distillation in the workup is required.
- Suitable deactivators are, for example, hydrogen chloride, phosphoric acid, organic phosphates, such as dibutyl phosphate or diethylhexyl phosphate, bamates such as hydroxyalkyl carbamate or organic carboxylic acids.
- Compounds (B) which are capable of accelerating the reaction of isocyanate groups with isocyanate-reactive groups are those compounds which, owing to their presence in a starting material mixture, lead to a higher proportion of urethane group-containing reaction products than the same starting material mixture in their absence under the same reaction conditions ,
- Tin compounds such as tin (II) salts of organic carboxylic acids, e.g. Tin (II) diacetate, tin (II) dioctoate, tin (II) bis (ethylhexanoate) and tin (II) dilaurate, and the dialkyltin (IV) salts of organic carboxylic acids, e.g.
- tin (II) salts of organic carboxylic acids e.g. Tin (II) diacetate, tin (II) dioctoate, tin (II) bis (ethylhexanoate) and tin (II) dilaurate
- dialkyltin (IV) salts of organic carboxylic acids e.g.
- zinc (II) salts can be used, such as zinc (II) dioctoate.
- carboxylic acids e.g. in octoate
- carboxylic acids are branched and / or unbranched isomers, preferably unbranched.
- Metal complexes such as acetylacetonates of iron, titanium, aluminum, zirconium, manganese, nickel, zinc and cobalt are also possible.
- Zirconium, bismuth and aluminum compounds are used as tin and zinc-free alternatives. These are, for example, zirconium tetraacetylacetonate (eg K-KAT® 4205 from King Industries); Zirconium dionates (eg K-KAT® XC-9213; XC-A 209 and XC-6212 from King Industries); Bismuth compounds, in particular tricarboxylates (eg K-KAT® 348, XC-B221, XC-C227, XC 8203 from King Industries); Aluminum dionate (eg K-KAT® 5218 from King Industries). Tin- and zinc-free catalysts are otherwise also available, for example, under the trade name Borchi® Kat from Borchers, TK from Goldschmidt or BICAT® from Shepherd, Lausanne.
- catalysts are suitable for solvent, water-based and / or blocked systems.
- Molybdenum, wofram and vanadium catalysts are described in particular for the conversion of blocked polyisocyanates under WO 2004/076519 and WO 2004/076520.
- Cesium salts can also be used as catalysts. Suitable cesium salts are those compounds in which the following anions are used: F, Ch, CIO “ , CIO 3 , CIO 4 , Br, J, JO 3 , CN, OCN, NO 2 - , NO 3 -, HCO 3 -, CO 3 2 -, S 2 -, SH-, HSO 3 -, SO 3 2 " , HSO 4 -, SO 4 2” , S 2 O 2 2 " , S 2 O 4 2 “ , S 2 O 5 2" , S 2 O 6 2 “ , S 2 O 7 2” , S 2 O 8 2 " , H 2 PO 2 -, H 2 PO 4 -, HPO 4 2 -, PO 4 3 -, P 2 O 7 4 " , (OC n H 2n + i) -, (C n H 2n - 3 O 2 ) - as well as (Cn + iH 2n - 2 O 4 ) 2 -
- C n H 2n -i0 2 As well as (C n + iH 2n - 2 O 4 ) 2 - with n equal to 1 to 20, obeys.
- Particularly preferred cesium salts have as anions monocarboxylates of the general formula (C n H 2n -i0 2 ) -, where n is the numbers 1 to 20.
- Preferred Lewis acidic organic metal compounds are dimethyltin diacetate, dibutyltin dibutyrate, dibutyltin bis (2-ethylhexanoate), dibutyltin dilaurate, dioctyltin dilaurate, zinc (II) dioctoate, zirconium acetylacetonate and zirconium-2, 2,6,6-tetramethyl-3,5-heptanedionate.
- dibutyltin dilaurate is particularly preferred.
- phosphonates (C) are meant compounds having the formula
- R 1 , R 2 and R 3 independently of one another may be C 1 -C 6 -alkyl, C 6 -C 12 -aryl and C 5 -C 12 -cycloalkyl, where the radicals mentioned are in each case by aryl, alkyl, aryloxy, alkyloxy, heteroatoms and / or Heterocycles may be substituted, and R 3 may additionally be hydrogen.
- These may be mononuclear or polynuclear, aliphatic, cycloaliphatic and / or aromatic substituted phosphonates.
- Polynuclear phosphonates are understood to mean those which carry a plurality of phosphonate groups within one molecule, that is to say simply organically substituted phosphorus atoms, which in turn carry two organically substituted oxygen atoms and one unsubstituted oxygen atom.
- Ci - cis-alkyl for example, methyl, ethyl, propyl, isopropyl, n-butyl, sec-butyl, tert-butyl, pentyl, hexyl, heptyl, octyl , 2-ethylhexyl, 2,4,4-trimethylpentyl, decyl, dodecyl, tetradecyl, heptadecyl, octadecyl, 1, 1-dimethylpropyl, 1, 1-dimethylbutyl, 1, 1, 3,3-tetramethylbutyl, benzyl, 1-phenylethyl , 2-phenylethyl, ⁇ , ⁇ -
- aryl, alkyl, aryloxy, alkyloxy, heteroatoms and / or heterocycles Cs - Ci2-cycloalkyl for example, cyclopentyl, cyclohexyl, cyclooctyl, cyclododecyl, methylcyclopentyl, dimethylcyclopentyl, methylcyclohexyl, dimethylcyclohexyl, diethylcyclohexyl, butylcyclohexyl, methoxycyclohexyl, Dimethoxycyclohexyl, diethoxycyclohexyl, butylthiocyclohexyl, chlorocyclohexyl, dichlorocyclohexyl, dichlorocyclopentyl and a saturated or unsaturated bicyclic system such as Norbornyl or norbornenyl.
- Preferred radicals R 1 and R 2 are, independently of one another, C 1 -C 18 -alkyl which is optionally substituted by aryl, alkyl, aryloxy, alkyloxy, heteroatoms and / or heterocycles, or C 3, which is optionally substituted by aryl, alkyl, aryloxy, alkyloxy, heteroatoms and / or heterocycles.
- Ci2-aryl particularly preferably optionally substituted by aryl, alkyl, aryloxy, alkyloxy, heteroatoms and / or heterocycles C ⁇ - Ci2-aryl and in particular phenyl or sterically hindered aryl.
- sterically hindered means in this document that at least one, preferably both ortho positions based on the functional group carries a tert-butyl group.
- R 1 and R 2 are independently selected from the group consisting of n-butyl, phenyl and benzyl.
- R 1 and R 2 are the same.
- the radical R 3 is preferably hydrogen.
- the phosphonate functions primarily as a secondary antioxidant in this invention. These are usually understood by the skilled person as compounds which prevent the formation of radicals, in particular intercept and / or decompose peroxides.
- at least one phenol preferably at least one sterically hindered phenol (D) may be present, preferably at least one, more preferably exactly one phenol (D) is present.
- phenols have the function of a primary antioxidant. This is usually understood by the person skilled in the art as meaning compounds which scavenge radicals.
- phenols are alkylphenols, for example o-, m- or p-cresol (methylphenol), 2-tert-butyl-4-methylphenol, 6-tert-butyl-2,4-dimethyl-phenol, 2,6- Di-tert-butyl-4-methylphenol, 2-tert-butylphenol, 4-tert-butylphenol, 2,4-di-tert-butylphenol, 2-methyl-4-tert-butylphenol, 4-tert Butyl-2,6-dimethylphenol, or 2,2'-methylenebis (6-tert-butyl-4-methylphenol), 4,4'-oxydiphenyl, 3,4-methylenedioxydiphenol (sesamol), 3 , 4-dimethylphenol, hydroquinone, catechol (1, 2-dihydroxybenzene), 2- (1'-methylcyclohex-1'-yl) -4,6-dimethylphenol, 2- or 4- (1'-phenyl-eth-1 '-yl) -phenol,
- phenols which have exactly one phenolic hydroxyl group on the aromatic ring and particularly preferably those which are in the ortho position, very particularly preferably in the ortho and para position to the phenolic hydroxy group, an arbitrary substituent, preferably one Have alkyl group.
- Such phenols may also be components of a polyphenolic system having a plurality of phenolic groups, such as pentaerythritol tetrakis- [ ⁇ - (3,5-di-tert-butyl-4-hydroxyphenyl) -propionate] (eg Irganox® 1010), Irganox® 1330, 1, 3,5-tris (3,5-di-tert-butyl-4-hydroxybenzyl) -1,3,5-triazine-2,4,6 (1H, 3H, 5H) -trione (eg Irganox® 31 14), in each case products of Ciba Specialty Chemicals.
- phenolic groups such as pentaerythritol tetrakis- [ ⁇ - (3,5-di-tert-butyl-4-hydroxyphenyl) -propionate] (eg Irganox® 1010), Irganox® 1330, 1, 3,5-tris (3,5
- Corresponding products are available, for example, under the trade names Irganox® (Ciba Specialty Chemicals), Sumilizer® from Sumitomo, Lowinox® from Great Lakes, Cyanox® from Cytec.
- Irganox® 1035 thiodiethylene-bis [3- [3,5-di-tert-butyl-4-hydroxyphenyl] propionate]
- 635 6,6'-di-tert-butyl-2,2 ' -thiodi-p-cresol
- Irganox® 1081 6,6'-di-tert-butyl-2,2 ' -thiodi-p-cresol
- a solvent or solvent mixture (E) may be present.
- Useful solvents are those which have no groups reactive toward isocyanate groups or blocked isocyanate groups and in which the polyisocyanates are at least 10% by weight, preferably at least 25, more preferably at least 50, most preferably at least 75, in particular at least 90 and especially at least 95 wt% are soluble.
- solvents examples include aromatic (including alkylated benzene and naphthalenes) and / or (cyclo) aliphatic hydrocarbons and mixtures thereof, chlorinated hydrocarbons, ketones, esters, alkoxylated Alkanklarealkylester, ethers, respectively mixtures of solvents.
- aromatic hydrocarbon mixtures preferred are those which comprise predominantly aromatic C7- to Cu-hydrocarbons and may comprise a boiling range from 1 10 to 300 0 C, more preferably toluene, o-, m- or p-xylene, trimethylbenzene isomers, tetramethylbenzene, ethylbenzene , Cumene, tetrahydronaphthalene and mixtures containing such.
- Solvesso® brands of ExxonMobil Chemical especially Solvesso® 100 (CAS No. 64742-95-6, predominantly Cg and Cio-aromatics, boiling range about 154-178 0 C), 150 (boiling range about 182 207 0 C) and 200 (CAS No. 64742-94-5), as well as the Shellsol® brands from Shell, Caromax® (eg Caromax® 18) from Petrochem Carless and Hydrosol from DHC (eg as Hydrosol® A 170). Hydrocarbon mixtures of paraffins, cycloparaffins and aromatics are also available under the designations crystal oil (for example, crystal oil 30, boiling range about 158-198 0 C or crystal oil. 60: CAS No.
- hydrocarbon mixtures are generally more than 90% by weight, preferably more than 95, more preferably more than 98, and very preferably more than 99% by weight. It may be useful to use hydrocarbon mixtures with a particularly reduced content of naphthalene.
- Examples of (cyclo) aliphatic hydrocarbons include decalin, alkylated decalin and isomer mixtures of straight-chain or branched alkanes and / or cycloalkanes.
- the content of aliphatic hydrocarbons is generally less than 5, preferably less than 2.5 and more preferably less than 1% by weight.
- Esters include, for example, n-butyl acetate, ethyl acetate, 1-methoxypropyl acetate-2 and 2-methoxyethyl acetate.
- Ethers are, for example, THF, dioxane and the dimethyl, ethyl or n-butyl ethers of ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, dipropylene glycol or tripropylene glycol.
- ketones are acetone, diethyl ketone, ethyl methyl ketone, isobutyl methyl ketone, methyl amyl ketone and tert-butyl methyl ketone.
- Patentful Polyisocyanatzu- compositions containing ketones or aromatic mixtures are particularly critical in terms of color formation on storage.
- esters, ethers, and individual aromatics such as XyIoI or its isomer mixtures are less problematic.
- xylenes also carry benzylic hydrogen atoms analogously to the aromatic mixtures, which could be involved in color formation.
- solvent naphtha mixtures depending on the source of supply and storage times, can have significantly different effects on the color number drift when used in the polyisocyanate compositions.
- At least one, preferably exactly one acidic, stabilizer (F) is added as a further stabilizing compound.
- These are Bransted acids.
- Suitable organic monocarboxylic acids and / or organic polycarboxylic acids for example linear or branched, aliphatic monocarboxylic acids having 1 to 12 carbon atoms, preferably 1 to 8 carbon atoms, optionally with halogen atoms, preferably chlorine atoms and / or alkoxy groups with 1 to 12 C atoms, preferably 1 to 6 C atoms, in particular methoxy and / or ethoxy groups may be substituted, such as formic acid, acetic acid, propionic acid, 2,2-dimethylpropionic acid, butyric acid, isobutyric acid, 2-methoxybutyric acid, n-valeric acid, Chloroacetic acid, caproic acid, 2-ethylhexanoic acid, n-heptanoic acid, n-octylic acid, caprylic acid and perboronic acid, aromatic monocarboxylic acids having 6 to 12 C atoms, such as, for example, benzoic acid
- Atoms preferably 4 to 6 C-atoms, such as oxalic acid, succinic acid, maleic acid, fumaric acid, 2-ethyl-succinic acid, glutaric acid, 2-methylglutaric acid, A dipin- acid, 2-methyl, 2,2-dimethyl-adipic acid, 1, 8-octanoic acid, 1, 10-decanoic acid and 1, 12-dodecanoic acid, aromatic dicarboxylic acids having 8 to 12 carbon atoms, such as phthalic acid, terephthalic acid and isophthalic acid Carboxylic acid chlorides, for example aliphatic and aromatic monocarboxylic acid chlorides, carboxylic acid mono- and dichlorides of aliphatic and aromatic polycarboxylic acids, preferably dicarboxylic acids, inorganic acids, such as phosphoric acid, phosphorous acid and hydrochloric acid and diesters, for example the alkyl and / or aryl diesters of phosphoric acid and / or
- Preferably used as acidic stabilizers use aliphatic monocarboxylic acids having 1 to 8 carbon atoms, such as. Formic acid, acetic acid, aliphatic dicarboxylic acids having 2 to 6 C atoms, such as e.g. Oxalic acid and in particular 2-ethylhexanoic acid, chloropropionic acid and / or methoxyacetic acid.
- typical additives can be used for example: other antioxidants such as phosphites of the type P (OR a ) (OR b ) (OR C ) with R a , R b , R c as the same or different aliphatic or aromatic radicals (which can also build up cyclic or spiro structures), UV stabilizers such as UV absorbers and suitable radical scavengers (in particular HALS compounds, hindered amine light stabilizers), activators (accelerators), drying agents, fillers, pigments, dyes, antistatic agents, Flame retardants, thickeners, thixotropic agents, surface-active agents, viscosity modifiers, plasticizers or chelating agents. Preference is given to UV stabilizers.
- other antioxidants such as phosphites of the type P (OR a ) (OR b ) (OR C ) with R a , R b , R c as the same or different aliphatic or aromatic radicals (which can also build up
- Suitable UV absorbers include oxanilides, triazines and benzotriazole (the latter available as, for example, Tinuvin® brands from Ciba Specialty Chemicals) and benzophenones (e.g., Chimassorb® 81 from Ciba Specialty Chemicals). Preferred are e.g.
- radical scavengers for example sterically hindered amines (often also referred to as HALS or HAS compounds; hindered amines (Light) Stabilizers) such as 2,2,6,6-tetramethylpiperidine, 2,6-di-tert - butylpiperidine or its derivatives, for.
- sterically hindered amines such as 2,2,6,6-tetramethylpiperidine, 2,6-di-tert - butylpiperidine or its derivatives, for.
- bis (2,2,6,6-tetra-methyl-4-piperidyl) sebacinate can be used.
- These are available, for example, as Tinuvin® and Chi- massorb® grades from Ciba Specialty Chemicals.
- hindered amines which are N-alkylated, for example, bis (1,2,2,6,6-pentamethyl-4-piperidinyl) - [[3,5-bis (1,1-dimethylethyl ) -4-hydroxyphenyl] methyl] butyl malonate (eg Tinuvin® 144 from Ciba Specialty Chemicals); a mixture of bis (1, 2,2,6,6-pentamethyl-4-piperidinyl) sebacate and methyl (1, 2,2,6,6-pentamethyl-4-piperidinyl) sebacate (eg Tinuvin® 292 from Ciba Specialty Chemicals ); or the N- (O-alkylated), such as decanoic acid, bis (2, 2,6,6-tetramethyl-1- (octyloxy) -4-piperidinyl) esters, reaction products with 1, 1-dimethylethyl hydroperoxide and oc
- N-alkylated for example, bis (1,
- UV stabilizers are usually used in amounts of 0.1 to 5.0 wt .-%, based on the solid components contained in the preparation.
- chelating agents e.g. Ethylenediaminetic acid and its salts and ß-di-ketones are used.
- fillers, dyes and / or pigments may also be present as component (H).
- virtually insoluble means a solubility at 25 ° C. below 1 g / 1000 g of application medium, preferably below 0.5, more preferably below 0.25, even more preferably below 0.1 and in particular below 0.05 g / 1000 g application medium.
- pigments in the true sense include any systems of absorption and / or effect pigments, preferably absorption pigments.
- Number and selection of the pigment components are not subject to any restrictions. They can be adapted to the particular requirements, for example the desired color impression, as desired, for example as described in step a). For example, all the pigment components of a standardized mixed-paint system can be based.
- Effect pigments are to be understood as meaning all pigments which have a platelet-shaped structure and a decorative surface coating with special decorative color effects to lend.
- the effect pigments are, for example, all effect pigments which can usually be used in vehicle and industrial coating.
- Examples of such effect pigments are pure metal pigments; such as aluminum, iron or copper pigments; Interference pigments such as titanium dioxide coated mica, iron oxide coated mica, mixed oxide coated mica (eg with titanium dioxide and Fe2O3 or titanium dioxide and O2O3), metal oxide coated aluminum, or liquid crystal pigments.
- the coloring absorption pigments are, for example, customary organic or inorganic absorption pigments which can be used in the coatings industry.
- organic absorption pigments are azo pigments, phthalocyanine, quinacridone and pyrrolopyrrole pigments.
- inorganic absorption pigments are iron oxide pigments, titanium dioxide and carbon black.
- Dyes are also colorants and differ from the pigments by their solubility in the application medium, ie they have at 25 0 C, a solubility above 1 g / 1000 g in the application medium.
- dyes examples include azo, azine, anthraquinone, acridine, cyanine, oxazine, polymethine, thiazine, triarylmethane dyes. These dyes may find application as basic or cationic dyes, mordant, direct, disperse, development, vat, metal complex, reactive, acid, sulfur, coupling or substantive dyes.
- Coloriferous inert fillers are understood as meaning all substances / compounds which on the one hand are coloristically inactive; ie show a low intrinsic absorption and their refractive index is similar to the refractive index of the coating medium, and on the other hand are able to influence the orientation (parallel orientation) of the effect pigments in the surface coating, ie in the applied paint film, also properties of the coating or the Coating compositions, for example hardness or rheology.
- examples of usable inert substances / compounds are mentioned, but without limiting the term coloristically inert topology-influencing fillers to these examples.
- Suitable inert fillers can be, for example, transparent or semitransparent fillers or pigments, for example silica gels, blancfixes, diatomaceous earth, talc, calcium carbonates, kaolin, barium sulfate, magnesium silicate, aluminum silicate, crystalline silica, amorphous silica, aluminum oxide, microspheres or hollow microspheres, for example made of glass, ceramic or polymers with sizes of for example 0.1-50 microns.
- any solid inert organic particles such as, for example, urea-formaldehyde condensation products, micronized polyolefin wax and micronized amide wax, can be used.
- the inert fillers can also be used in each case in a mixture. Preferably, however, only one filler is used in each case.
- Preferred fillers include silicates, e.g. Example by hydrolysis of silicon tetrachloride available silicates such as Aerosil® the Fa. Degussa, silica, talc, aluminum silicates, magnesium silicates, calcium carbonate, etc.
- polyisocyanates (A) in admixture with phosphonate (C), optionally hindered phenol (D), optionally solvent (s) (E), optionally acidic stabilizer (F), optionally additives (G) in a first step for further processing.
- the content of polyisocyanate is usually more than 50%, in particular 65-99.99% by weight.
- These mixtures are then converted in a second step by adding optionally further of components (B) to (G), and optionally (H), into the polyisocyanate compositions according to the invention.
- Preferred solvents for premixes of this first step are n-butyl acetate, ethyl acetate, 1-methoxypropyl acetate-2, 2-methoxyethyl acetate, and mixtures thereof, in particular with the abovementioned aromatic hydrocarbon mixtures.
- Such mixtures can be prepared in a volume ratio of 5: 1 to 1: 5, preferably in a volume ratio of 4: 1 to 1: 4, more preferably in a volume ratio of 3: 1 to 1: 3 and most preferably in a volume ratio of 2: 1 to 1: 2 ,
- Preferred examples are butyl acetate / xylene, methoxypropyl acetate / xylene 1: 1, butyl acetate / solvent naphtha 100 1: 1, butyl acetate / Solvesso® 100 1: 2 and crystal oil 30 / Shellsol® A 3: 1.
- polyisocyanate compositions according to the invention are composed, for example, as follows:
- (D) 0 to 5000 ppm by weight, preferably 10 to 2000, particularly preferably 20 to 600 and very particularly preferably 50 to 200 ppm by weight, and
- components (H) are present, they are not included in the composition of components (A) to (G).
- polyisocyanate compositions according to the invention can be used with advantage as hardener components in addition to at least one binder in polyurethane paints.
- the reaction with binders can take place after a long period of time which requires appropriate storage of the polyisocyanate composition.
- the storage of polyisocyanate preferably takes place at room temperature, but can also be carried out at higher temperatures. In practice, heating of such Polyisocyanatzusammen applicant at 40 0 C, 60 0 C, even up to 80 0 C quite possible.
- the binders may be, for example, polyacrylate polyols, polyester polyols, polyether polyols, polyurethane polyols; polyurea; Polyester polyacrylate latpolyols; polyester polyurethane polyols; Polyurethane polyacrylate polyols, polyurethane modified alkyd resins; Fatty acid-modified polyester polyurethane polyols, copolymers with allyl ethers, graft polymers of the substance groups mentioned with e.g. different glass transition temperatures, as well as mixtures of said binders act. Preference is given to polyacrylate polyols, polyester polyols and polyether polyols.
- Preferred OH numbers measured according to DIN 53240-2, are 40-350 mg KOH / g solid resin for polyester, preferably 80-180 mg KOH / g solid resin, and 15-250 mg KOH / g solid resin for polyacrylatols, preferably 80 -160 mg KOH / g.
- the binders may have an acid number according to DIN EN ISO 3682 up to 200 mg KOH / g, preferably up to 150 and particularly preferably up to 100 mg KOH / g.
- Polyacrylate polyols preferably have a molecular weight M n of at least 1000, particularly preferably at least 2000 and very particularly preferably at least 5000 g / mol.
- the molecular weight M n may in principle be unlimited upwards, preferably up to 200,000, particularly preferably up to 100,000, very particularly preferably up to 80,000 and in particular up to 50,000 g / mol.
- the latter can be, for example, monoesters of ⁇ , ⁇ -unsaturated carboxylic acids, such as acrylic acid, methacrylic acid (referred to in this document as "(meth) acrylic acid”), with diols or polyols which preferably have 2 to 20 C atoms and at least two hydroxypolyols.
- monoesters of ⁇ , ⁇ -unsaturated carboxylic acids such as acrylic acid, methacrylic acid (referred to in this document as "(meth) acrylic acid”
- diols or polyols which preferably have 2 to 20 C atoms and at least two hydroxypolyols.
- ethylene glycol such as ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1,1-dimethyl-1,2-ethanediol, dipropylene glycol, triethylene glycol, tetraethylene glycol, pentaethylene glycol, tripropylene glycol, 1,4 Butanediol, 1, 5-pentanediol, neopentyl glycol, hydroxypivalic acid neopentyl glycol ester, 2-ethyl-1,3-propanediol, 2-methyl-1,3-propanediol, 2-butyl-2-ethyl-1,3-propanediol, 1, 6 Hexanediol, 2-methyl-1, 5-pentanediol, 2-ethyl-1,4-butanediol, 2-ethyl-1,3-hexanediol, 2,4-
- the hydroxy-group-containing monomers are used in the copolymerization in admixture with other polymerizable, preferably free-radically polymerizable monomers, preferably those which contain more than 50% by weight of C 1 -C 20, preferably C 1 -C 4 -alkyl (meth) acrylate, (meth) acrylic acid, vinylaromatics having up to 20 carbon atoms, vinyl esters of carboxylic acids containing up to 20 carbon atoms, vinyl halides, non-aromatic hydrocarbons having 4 to 8 carbon atoms and 1 or 2 double bonds, unsaturated nitriles and mixtures thereof.
- Particularly preferred are the polymers containing more than 60% by weight of C1-C10-
- the polymers may contain hydroxy-functional monomers corresponding to the above hydroxy group content and optionally other monomers, e.g. (Meth) acrylic acid glycidyl epoxyesters, ethylenically unsaturated acids, in particular carboxylic acids, acid anhydrides or acid amides.
- monomers e.g. (Meth) acrylic acid glycidyl epoxyesters, ethylenically unsaturated acids, in particular carboxylic acids, acid anhydrides or acid amides.
- Polyesterols as are obtainable by condensation of polycarboxylic acids, in particular dicarboxylic acids with polyols, in particular diols.
- polycarboxylic acids in particular dicarboxylic acids
- polyols in particular diols.
- triols, tetrols, etc., as well as triacids, etc. are also used in some cases.
- Polyesterpolyols are known, for example, from Ullmanns Encyklopadie der ischen Chemie, 4th Edition, Volume 19, pages 62 to 65. Preference is given to using polyesterpolyols which are obtained by reacting dihydric alcohols with dibasic carboxylic acids. be obtained. Instead of the free polycarboxylic acids, it is also possible to use the corresponding polycarboxylic acid anhydrides or corresponding polycarboxylic acid esters of lower alcohols or mixtures thereof to prepare the polyesterpolyols.
- the polycarboxylic acids may be aliphatic, cycloaliphatic, aromatic or heterocyclic and may optionally be substituted, for example by halogen atoms, and / or unsaturated. Examples include:
- dicarboxylic acids of the general formula HOOC- (CH 2) y -COOH, where y is a number from 1 to 20, preferably an even number from 2 to 20, particularly preferably succinic acid, adipic acid, sebacic acid and dodecanedicarboxylic acid.
- polyesterols 1, 2-propanediol, ethylene glycol, 2,2-dimethyl-1, 2-ethanediol, 1, 3-propanediol, 1, 2-butanediol, 1, 3-butanediol, 1, 4-butanediol, 3-methylpentane-1, 5-diol, 2-ethylhexane-1,3-diol, 2,4-diethyloctane-1,3-diol, 1,6-hexanediol, poly-THF having a molecular weight between 162 and 4500, preferably 250 to 2000, poly-1,3-propanediol having a molecular weight between 134 and 1 178, poly-1,2-propanediol having a molecular weight between 134 and 898, polyethylene glycol having a molecular weight between 106 and 458, Neopentyl glycol, hydroxypiva
- Alcohols of the general formula HO- (CH 2) X -OH are preferred, where x is a number from 1 to 20, preferably an even number from 2 to 20.
- Preferred are ethylene glycol, butane-1, 4-diol, hexane-1, 6-diol, octane-1, 8-diol and dodecane-1, 12-diol.
- Further preferred is neopentyl glycol.
- polycarbonate diols as can be obtained, for example, by reacting phosgene with an excess of the low molecular weight alcohols mentioned as synthesis components for the polyester polyols.
- lactone-based polyesterdiols which are homopolymers or copolymers of lactones, preferably terminal hydroxyl-containing addition products of lactones onto suitable difunctional starter molecules.
- Suitable lactones are preferably those which are derived from compounds of the general formula HO- (CH 2) ⁇ -COOH, where z is a number from 1 to 20 and an H atom of a methylene unit by a C 1 to C 4 alkyl radical may be substituted.
- Examples are ⁇ -caprolactone, ⁇ -propiolactone, gamma-butyrolactone and / or methyl- ⁇ -caprolactone, 4-hydroxybenzoic acid, 6-hydroxy-2-naphthoic acid or pivolactone, and mixtures thereof.
- Suitable starter components are e.g. the low molecular weight dihydric alcohols mentioned above as the synthesis component for the polyesterpolyols.
- the corresponding polymers of ⁇ -caprolactone are particularly preferred.
- Lower polyester diols or polyether diols can also be used as starters for the preparation of the lactone polymers.
- polyetherols which are prepared by addition of ethylene oxide, propylene oxide or butylene oxide to H-active components.
- polycondensates of butanediol are suitable.
- hydroxy-functional carboxylic acids for example dimethylolpropionic acid or dimethylolbutanoic acid.
- the polymers may of course also be compounds with primary secondary amino groups.
- the polyisocyanate composition and binder in a molar ratio of isocyanate groups to isocyanate-reactive groups of 0.1: 1 to 10: 1, preferably 0.2: 1 to 5: 1, particularly preferably 0.3: 1 to 3: 1, completely particularly preferably 0.5: 1 to 2: 1, in particular 0.8: 1 to 1, 2: 1 and especially 0.9: 1 to 1, 1: 1 mixed with each other, it being possible, where appropriate, to admix further typical constituents of the paint, and applied to the substrate.
- ambient temperature to 140 0 C, preferably 20 to 80 0 C, more preferably cured to 60 0 C, the paint mixture.
- this usually requires no more than 12 hours, preferably up to 8 hours, more preferably up to 6, very preferably up to 4 and in particular up to 3 hours.
- the substrates are coated by customary methods known to the person skilled in the art, at least one coating composition being applied to the substrate to be coated in the desired thickness and the volatile constituents of the coating composition, if appropriate with heating, being removed. If desired, this process can be repeated one or more times.
- the application to the substrate can in a known manner, for. B. by spraying,
- the thickness of such a layer to be hardened may range from 0.1 ⁇ m to several mm, preferably from 1 to 2,000 ⁇ m, particularly preferably 5 to 200 ⁇ m, very particularly preferably from 5 to 60 ⁇ m (based on the lacquer in the state in FIG the solvent is removed from the paint).
- substrates coated with a multilayer coating according to the invention are also the subject of the present invention.
- the resulting two-component coating compositions and paint formulations are suitable for coating substrates such as wood, wood veneer, paper, cardboard, textile, film, leather, fleece, plastic surfaces, glass, ceramics, mineral building materials such as cement blocks and fiber cement boards or metals, the each optionally optionally precoated or pretreated.
- Such coating compositions are suitable as or in inner or outer coatings, ie applications that are exposed to daylight, preferably of building parts, coatings on (large) vehicles and aircraft and industrial applications, commercial vehicles in the agricultural and construction sector, decoupling - bridges, buildings, electricity pylons, tanks, containers, pipelines, power plants, chemical plants, ships, cranes, piles, sheetpings, fittings, pipes, fittings, flanges, couplings, halls, roofs and structural steel, furniture, windows, doors, Parquet, Can-Coating and Coil-Coating, for floor coverings, as for parking decks or in hospitals in automotive lacquers as OEM and refinish application.
- Such coating compositions are preferably at temperatures between ambient temperature to 80 0 C, preferably 0 to 60 C, particularly preferably 0 to 40 C.
- these are those items that can not be cured at high temperatures, such as large machines, airplanes, open space vehicles, and refinish applications.
- the coating compositions of the invention are used as clearcoats, basecoats and topcoats, primers and fillers.
- Such polyisocyanate compositions can be used as curing agents in paints, adhesives and sealants.
- Polyisocyanate A-1 Polyisocyanate A-1 was prepared as follows:
- 1, 6-hexamethylene diisocyanate from a phosgene process was stirred in the presence of 0.7% by weight of 2-ethylhexanol at a temperature of 95 0 C for 90 min. Subsequently, 65 ppm by weight of (2-hydroxypropyl) -N, N, N-trimethylammonium 2-ethylhexanoate was added as a catalyst for the trimerization and allowed to react at 65 0 C.
- Catalyst B-1 dibutyltin dilaurate (DBTL, DBTDL) Phosphonate C
- Phenol D-1 Benzenepropionic acid, 3,5-bis (1,1-dimethyl-ethyl) -4-hydroxy-C7-C9 branched alkyl ester (e.g., Irganox® 1135 from Ciba Specialty Chemicals)
- Solvent E-1 solvent naphtha (boiling range about 170-180 0 C)
- Polyisocyanates A were in about 50 wt .-% with the specified in the experiments concentrations of catalysts (B), phosphonates (C), phenols (D), in each case 10 wt .-% - ig in butyl acetate, and about 50 wt. -% solvent (E) stored in tightly sealed screw-top containers to exclude air under nitrogen. Traces of air are not excluded.
- the percentages by weight are based on 100% total weight.
- concentrations of the compounds (B), (C), (D) in ppm in each case undiluted state of the compounds (B) to (D) refer to the total amount of polyisocyanate (A).
- the storage is carried out in each case at 50 0 C in a convection oven.
- the color numbers are measured directly (immediately before the start of storage) and at different time intervals.
- the color number measurement is performed in APHA according to DIN EN 1557 on a Lico 300 from Langejn a 5 cm measuring cuvette with a volume of 5 mL.
- the error tolerances for the setpoint value are 20 Hz (+/- 5, actual value 18 Hz); Setpoint 102 Hz (+/- 10, actual value 99 Hz); Reference value 202 Hz (+/- 20, actual value 197 Hz).
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Abstract
Description
Härterzusammensetzungen hardener compositions
Beschreibungdescription
Die vorliegende Erfindung betrifft farbstabile Härterzusammensetzungen für Polyurethanlacke.The present invention relates to color stable hardener compositions for polyurethane coatings.
WO 2005/089085 beschreibt Polyisocyanatzusammensetzungen als Härter für 2K- Polyurethanlacke, die neben einem Katalysator für die Reaktion zwischen Isocya- natgruppen und dagegen reaktiven Gruppen eine Stabilisatormischung enthält, ausgewählt aus gehinderten Phenolen und sekundären Arylaminen sowie Organophosphiten, insbesondere Trialkylphosphiten. Explizit offenbart wird in den Beispielen eine Polyisocyanatzusammensetzungen, das Isocyanurat Tolonate HDT, mit Dibutylzinndilaurat als Katalysator in Butylacetat/Methylamylketon/Xylol 1 :1 :0,5.WO 2005/089085 describes polyisocyanate compositions as curing agents for 2K polyurethane coatings which, in addition to a catalyst for the reaction between isocyanate groups and reactive groups, contain a stabilizer mixture selected from hindered phenols and secondary arylamines and organophosphites, in particular trialkyl phosphites. Explicitly disclosed in the examples is a polyisocyanate composition, the isocyanurate tolonate HDT, with dibutyltin dilaurate as catalyst in butyl acetate / methyl amyl ketone / xylene 1: 1: 0.5.
EP 643 042 B1 beschreibt Stabilisatorgemische zur Stabilisierung von monomeren Isocyanaten, die durch eine Spaltung der korrespondierenden Carbaminsäureester erhalten worden sind. Die so stabilisierten monomeren Isocyanate sind mit Vorteil zu oligomeren Isocyanaten umsetzbar. Dabei werden allgemein phosphorhaltige Verbin- düngen, vorzugsweise Triester der phosphorigen Säure (Phosphite) als Möglichkeit aus einer der drei Stabilisierungsgruppen benannt.EP 643 042 B1 describes stabilizer mixtures for the stabilization of monomeric isocyanates which have been obtained by a cleavage of the corresponding carbamic acid esters. The monomeric isocyanates stabilized in this way are advantageously convertible to oligomeric isocyanates. In this case, generally phosphorus-containing compounds fertilize, preferably triesters of phosphorous acid (phosphites) named as a possibility of one of the three stabilizing groups.
Nachteilig an den dort offenbarten Stabilisatorsystemen ist, daß sie nur für phosgenfrei hergestellte monomere Isocyanate einsetzbar sind und daß die erhaltenen oligomeren Isocyanate noch nicht bereit für die Umsetzung in Polyurethanlacken sind, da ihnen dazu die Anwesenheit eines Polyurethanisierungskatalysators mangelt.A disadvantage of the stabilizer systems disclosed therein is that they can be used only for phosgene-free monomeric isocyanates and that the oligomeric isocyanates obtained are not yet ready for the reaction in polyurethane coatings, since they lack the presence of a polyurethaneization catalyst.
EP 735027 A1 beschreibt ein Verfahren zur Herstellung von Uretdionen mit verbesserter Farbqualität durch Umsetzung von (cyclo)aliphatischen Diisocyanaten unter Kataly- se von Pyridinderivaten, welche zusätzlich 0,1-4 % dreibindige Phosphorverbindungen einer generischen Formel enthalten. Explizit offenbart werden Phosphine, Phosphite und Phosphonat. Namentlich aufgeführt werden "Dibutylphosphit" und "Diben- zylphosphit". Bei diesen handelt es sich jedoch nicht um dreibindige Phosphorverbindungen sondern um fünfbindingen, da das Wasserstoff-Atom und eines der Sauer- stoffatome über eine Doppelbindung an den Phosphor gebunden ist. Korrekterweise handelt es sich bei diesen Verbindungen also um Phosphonate.EP 735027 A1 describes a process for the preparation of uretdiones with improved color quality by reacting (cyclo) aliphatic diisocyanates with catalysis of pyridine derivatives, which additionally contain 0.1-4% of trivalent phosphorus compounds of a generic formula. Explicitly disclosed are phosphines, phosphites and phosphonate. Specifically listed are "dibutyl phosphite" and "dibenzyl phosphite". However, these are not trivalent phosphorus compounds but five-membered ones, since the hydrogen atom and one of the oxygen atoms are bound to the phosphorus via a double bond. Correctly, these compounds are therefore phosphonates.
EP 735027 A1 bezieht sich dabei aber nur auf die Herstellung von Uretdionen. Diese Phosphorverbindungen werden nach der Herstellung zusammen mit dem unumgesetz- ten Isocyanat abdestilliert. Ein Zusatz von Phosphiten zur Stabilisierung von Polyisocy- anaten wird nicht beschrieben, insbesondere nicht in Anwesenheit von Urethanisie- rungskatalysatoren. Die Aufgabe der vorliegenden Erfindung bestand darin, weitere lagerstabile Polyisocy- anatzusammensetzungen bereitzustellen, die bereits einen Katalysator für die Reaktion zwischen Isocyanatgruppen und dagegen reaktive Gruppen enthalten und farbstabil sind und deren Stabilisierungswirkung zumindest vergleichbar mit dem Stand der Technik ist. Die stabilisierende Wirkung sollte unabhängig von der Herkunft des monomeren Isocyanats sein.However, EP 735027 A1 relates only to the production of uretdiones. These phosphorus compounds are distilled off after the preparation together with the unreacted isocyanate. Addition of phosphites to stabilize polyisocyanates is not described, especially not in the presence of urethanization catalysts. The object of the present invention was to provide further storage-stable polyisocyanate compositions which already contain a catalyst for the reaction between isocyanate groups and reactive groups and are color-stable and whose stabilizing effect is at least comparable with the prior art. The stabilizing effect should be independent of the origin of the monomeric isocyanate.
Die Aufgabe wurde gelöst durch Polyisocyanatzusammensetzungen, enthaltendThe object has been achieved by polyisocyanate compositions containing
- (A) mindestens ein Polyisocyanat, erhältlich durch Umsetzung mindestens eines mo- nomeren Isocyanats,(A) at least one polyisocyanate obtainable by reacting at least one monomeric isocyanate,
- (B) mindestens eine Verbindung, die die Umsetzung von Isocyanatgruppen mit gegenüber Isocyanat reaktiven Gruppen zu beschleunigen vermag,(B) at least one compound capable of accelerating the reaction of isocyanate groups with isocyanate-reactive groups,
- (C) mindestens ein Phosphonat,- (C) at least one phosphonate,
- (D) gegebenenfalls mindestens ein sterisch gehindertes Phenol, - (E) gegebenenfalls mindestens ein Lösungsmittel- (D) optionally at least one sterically hindered phenol, - (E) optionally at least one solvent
- (F) gegebenenfalls mindestens einen sauren Stabilisator- (F) optionally at least one acidic stabilizer
- (G) gegebenenfalls andere lacktypische Additive.- (G) optionally other paint-typical additives.
Phosphonate (C) werden in der Literatur häufig auch als Phosphorigsäurediester be- zeichnet. Das zentrale Phosphoratom weist bei dieser Strukturvariante des Phosphors eine Oxidationsstufe von +IV auf.Phosphonates (C) are often referred to in the literature as Phosphorigsäurediester. The central phosphorus atom has an oxidation state of + IV in this structural variant of the phosphorus.
Derartige Polyisocyanatzusammensetzungen können direkt mit Komponenten, die gegenüber Isocyanat reaktive Gruppen enthalten, in Polyurethanlacken umgesetzt wer- den und weisen eine gute Farbstabilität in einer Lagerung auf.Such polyisocyanate compositions can be reacted directly with components containing isocyanate-reactive groups in polyurethane paints and have good color stability in storage.
In einer bevorzugten Ausführungsform weisen die erfindungsgemäßen Polyisocyanatzusammensetzungen nach einer siebenwöchigen Lagerung bei 50 0C nicht mehr als 40% der Zunahme der Farbzahl (APHA-Farbzahl nach DIN EN 1557) einer gleicharti- gen Polyisocyanatzusammensetzungen des Standes der Technik, in denen weder eine Komponente (C) noch eine Komponente (D) anwesend ist, auf.In a preferred embodiment, the polyisocyanate compositions according to the invention after storage at 50 ° C. for seven weeks do not show more than 40% of the increase in the color number (APHA color number according to DIN EN 1557) of a similar prior art polyisocyanate composition in which neither one component ( C) nor a component (D) is present, on.
Die eingesetzten monomeren Isocyanate können aromatisch, aliphatisch oder cycloa- liphatisch sein, bevorzugt aliphatisch oder cycloaliphatisch, was in dieser Schrift kurz als (cyclo)aliphatisch bezeichnet wird, besonders bevorzugt sind aliphatische Isocyanate.The monomeric isocyanates used may be aromatic, aliphatic or cycloaliphatic, preferably aliphatic or cycloaliphatic, which is referred to in this document briefly as (cyclo) aliphatic, particularly preferred are aliphatic isocyanates.
Aromatische Isocyanate sind solche, die mindestens ein aromatisches Ringsystem enthalten, also sowohl rein aromatische wie auch araliphatische Verbindungen.Aromatic isocyanates are those which contain at least one aromatic ring system, ie both purely aromatic and also araliphatic compounds.
Cycloaliphatische Isocyanate sind solche, die mindestens ein cycloaliphatisches Ringsystem enthalten. Aliphatische Isocyanate sind solche, die ausschließlich gerade oder verzweigte Ketten enthalten, also acyclische Verbindungen.Cycloaliphatic isocyanates are those which contain at least one cycloaliphatic ring system. Aliphatic isocyanates are those which contain exclusively straight or branched chains, ie acyclic compounds.
Bei den monomeren Isocyanaten handelt es sich bevorzugt um Diisocyanate, die genau zwei Isocyanatgruppen tragen. Es kann sich aber prinzipiell auch um Monoisocya- nate mit einer Isocyanatgruppe handeln.The monomeric isocyanates are preferably diisocyanates which carry exactly two isocyanate groups. In principle, however, it may also be monoisocyanates with an isocyanate group.
Es kommen prinzipiell auch höhere Isocyanate mit im Mittel mehr als 2 Isocyanatgrup- pen in betracht. Dafür eignen sich beispielsweise Triisocyanate wie Triisocyanatono- nan, 2'-lsocyanatoethyl-(2,6-diisocyanatohexanoat), 2,4,6-Triisocyanatotoluol, Triphe- nylmethantriisocyanat oder 2,4,4'-Triisocyanatodiphenylether oder die Gemische aus Di-, Tri- und höheren Polyisocyanaten, die beispielsweise durch Phosgenierung von entsprechenden Anilin/Formaldehyd-Kondensaten erhalten werden und Methylenbrü- cken aufweisende Polyphenylpolyisocyanate darstellen.In principle, higher isocyanates having on average more than 2 isocyanate groups are also considered. For example, triisocyanates such as triisocyanato-nano, 2'-isocyanatoethyl- (2,6-diisocyanatohexanoate), 2,4,6-triisocyanatotoluene, triphenylmethane triisocyanate or 2,4,4'-triisocyanatodiphenyl ether or the mixtures of di-, are suitable for this purpose. Tri- and higher polyisocyanates, which are obtained for example by phosgenation of corresponding aniline / formaldehyde condensates and represent methylene bridged polyphenyl polyisocyanates.
Diese monomeren Isocyanate weisen keine wesentlichen Umsetzungsprodukte der Isocyanatgruppen mit sich selbst auf.These monomeric isocyanates have no significant reaction products of the isocyanate groups with itself.
Bei den monomeren Isocyanaten handelt es sich bevorzugt um Isocyanate mit 4 bis 20 C-Atomen. Beispiele für übliche Diisocyanate sind aliphatische Diisocyanate wie Te- tramethylendiisocyanat, 1 ,5-Pentamethylendiisocyanat, Hexamethylendiisocyanat (1 ,6- Diisocyanatohexan), Octamethylendiisocyanat, Decamethylendiisocyanat, Dodeca- methylendiisocyanat, Tetradecamethylendiisocyanat, Derivate des Lysindiisocyanates, (z.B. Methyl- oder Ethyl-2,6-diisocyanatohexanoat), Trimethylhexandiisocyanat oder Tetramethylhexandiisocyanat, cycloaliphatische Diisocyanate wie 1 ,4-, 1 ,3- oder 1 ,2- Diisocyanatocyclohexan, 4,4'- oder 2,4'-Di(isocyanatocyclohexyl)methan, 1- lsocyanato-3,3,5-trimethyl-5-(isocyanatomethyl)cyclohexan (Isophorondiisocyanat), 1 ,3- oder 1 ,4-Bis(isocyanatomethyl)cyclohexan oder 2,4-, oder 2,6-Diisocyanato-1- methylcyclohexan sowie 3 (bzw. 4), 8 (bzw. 9)-Bis(isocyanatomethyl)- tricyclo[5.2.1.026]decan-lsomerengemische, sowie aromatische Diisocyanate wie 2,4- oder 2,6-Toluylendiisocyanat und deren Isomerengemische, m- oder p- Xylylendiisocyanat, 2,4'- oder 4,4'-Diisocyanatodiphenylmethan und deren Isomerengemische, 1 ,3- oder 1 ,4-Phenylendiisocyanat, 1-Chlor-2,4-phenylendiisocyanat, 1 ,5- Naphthylendiisocyanat, Diphenylen-4,4'-diisocyanat, 4,4'-Diisocyanato-3,3'- dimethyldiphenyl, 3-Methyldi-phenylmethan-4,4'-diisocyanat, Tetramethylxylylendiiso- cyanat, 1 ,4-Diisocyanatobenzol oder Diphenylether-4,4'-diisocyanat.The monomeric isocyanates are preferably isocyanates having 4 to 20 C atoms. Examples of customary diisocyanates are aliphatic diisocyanates, such as tetramethylene diisocyanate, 1,5-pentamethylene diisocyanate, hexamethylene diisocyanate (1,6-diisocyanatohexane), octamethylene diisocyanate, decamethylene diisocyanate, dodecamethylene diisocyanate, tetradecamethylene diisocyanate, derivatives of lysine diisocyanate, (for example methyl or ethyl-2, 6-diisocyanatohexanoate), trimethylhexane diisocyanate or tetramethylhexane diisocyanate, cycloaliphatic diisocyanates such as 1, 4, 1, 3 or 1, 2-diisocyanatocyclohexane, 4,4'- or 2,4'-di (isocyanatocyclohexyl) methane, 1-isocyanato-3 , 3,5-trimethyl-5- (isocyanatomethyl) cyclohexane (isophorone diisocyanate), 1,3- or 1,4-bis (isocyanatomethyl) cyclohexane or 2,4- or 2,6-diisocyanato-1-methylcyclohexane and also 3 ( or 4), 8 (or 9) -bis (isocyanatomethyl) -tricyclo [5.2.1.0 26 ] decane isomer mixtures, and aromatic diisocyanates such as 2,4- or 2,6-toluene diisocyanate and their isomer mixtures, m- or p Xylylene diisocyanate, 2,4'- or 4,4'-diisocyanate natodiphenylmethane and isomeric mixtures thereof, 1,3-or 1,4-phenylenediisocyanate, 1-chloro-2,4-phenylenediisocyanate, 1,5-naphthylenediisocyanate, diphenyl-4,4'-diisocyanate, 4,4'-diisocyanato-3, 3'-dimethyldiphenyl, 3-methyldi-phenylmethane-4,4'-diisocyanate, tetramethylxylylene diisocyanate, 1,4-diisocyanatobenzene or diphenyl ether-4,4'-diisocyanate.
Besonders bevorzugt sind 1 ,6-Hexamethylendiisocyanat, 1 ,3- Bis(isocyanatomethyl)cyclo-hexan, Isophorondiisocyanat und 4,4'- oder 2,4'-Particular preference is given to 1,6-hexamethylene diisocyanate, 1,3-bis (isocyanatomethyl) cyclohexane, isophorone diisocyanate and 4,4'- or 2,4'-
Di(isocyanatocyclohexyl)methan, ganz besonders bevorzugt sind Isophorondiisocyanat und 1 ,6-Hexamethylendiisocyanat, insbesondere bevorzugt ist 1 ,6- Hexamethylendiisocyanat.Di (isocyanatocyclohexyl) methane, most preferably isophorone diisocyanate and 1,6-hexamethylene diisocyanate, particularly preferred is 1,6-hexamethylene diisocyanate.
Es können auch Gemische der genannten Isocyanate vorliegen.There may also be mixtures of said isocyanates.
Isophorondiisocyanat liegt zumeist als ein Gemisch, und zwar der eis- und transisomere vor, in der Regel im Verhältnis von ca. 60:40 bis 80:20 (w/w), bevorzugt im Verhältnis von ca. 70:30 bis 75:25 und besonders bevorzugt im Verhältnis von ca. 75:25.Isophorone diisocyanate is usually present as a mixture, namely the cis and trans isomers, usually in the ratio of about 60:40 to 80:20 (w / w), preferably in the ratio of about 70:30 to 75:25 and most preferably in the ratio of about 75:25.
Dicyclohexylmethan-4,4'-diisocyanat kann ebenfalls als Gemisch der verschiedenen eis- und trans-lsomere vorliegen.Dicyclohexylmethane-4,4'-diisocyanate may also be present as a mixture of the different cis and trans isomers.
Für die vorliegende Erfindung können sowohl solche Diisocyanate eingesetzt werden, die durch Phosgenierung der korrespondierenden Amine erhalten werden, als auch solche, die ohne die Verwendung von Phosgen, d. h. nach phosgenfreien Verfahren, hergestellt werden. Nach Angaben der EP-A-O 126 299 (US 4 596 678), EP-A-126 300 (US 4 596 679) und EP-A-355 443 (US 5 087 739) beispielsweise können (cyc- lo)aliphatische Diisocyanate, z.B. wie 1 ,6-Hexamethylendiisocyanat (HDI), isomere aliphatische Diisocyanate mit 6 Kohlenstoffatomen im Alkylenrest, 4,4'- oder 2,4'-For the present invention, it is possible to use both those diisocyanates which are obtained by phosgenation of the corresponding amines and those which can be obtained without the use of phosgene, ie. H. after phosgene-free process, are produced. According to EP-AO 126 299 (US Pat. No. 4,596,678), EP-A-126 300 (US Pat. No. 4,596,679) and EP-A-355 443 (US Pat. No. 5,087,739), for example, (cyclo) aliphatic diisocyanates, eg such as 1,6-hexamethylene diisocyanate (HDI), isomeric aliphatic diisocyanates having 6 carbon atoms in the alkylene radical, 4,4'- or 2,4'-
Di(isocyanatocyclohexyl)methan und 1 -Isocyanato-S-isocyanato-methyl-S^^-trimethyl- cyclohexan (Isophorondiisocyanat bzw. IPDI) hergestellt werden durch Umsetzung der (cyclo)aliphatischen Diamine mit beispielsweise Harnstoff und Alkoholen zu (cyc- lo)aliphatischen Biscarbaminsäureestern und deren thermische Spaltung in die ent- sprechenden Diisocyanate und Alkohole. Die Synthese erfolgt meist kontinuierlich in einem Kreislaufverfahren und gegebenenfalls in Gegenwart von N-unsubstituierten Carbaminsäureestern, Dialkylcarbonaten und anderen aus dem Reaktionsprozeß zurückgeführten Nebenprodukten. So erhaltene Diisocyanate weisen in der Regel einen sehr geringen oder sogar nicht meßbaren Anteil an chlorierten Verbindungen auf, was beispielsweise in Anwendungen in der Elektronikindustrie vorteilhaft ist.Di (isocyanatocyclohexyl) methane and 1-isocyanato-S-isocyanato-methyl-S ^^ - trimethylcyclohexane (isophorone diisocyanate or IPDI) are prepared by reacting the (cyclo) aliphatic diamines with, for example, urea and alcohols to (cyclo) aliphatic Biscarbaminsäureestern and their thermal cleavage into the corresponding diisocyanates and alcohols. The synthesis is usually carried out continuously in a cyclic process and optionally in the presence of N-unsubstituted carbamic acid esters, dialkyl carbonates and other by-products recycled from the reaction process. Thus obtained diisocyanates generally have a very low or even non-measurable proportion of chlorinated compounds, which is advantageous, for example, in applications in the electronics industry.
In einer Ausführungsform der vorliegenden Erfindung weisen die eingesetzten Isocyanate einen Gesamtgehalt an hydrolysierbarem Chlor von weniger als 200 ppm auf, bevorzugt von weniger als 120 ppm, besonders bevorzugt weniger als 80 ppm, ganz besonders bevorzugt weniger als 50 ppm, insbesondere weniger als 15 ppm und speziell weniger als 10 ppm. Dies kann beispielsweise gemessen werden durch die ASTM- Vorschrift D4663-98. Es können aber selbstverständlich auch monomere Isocyanate mit einem höheren Chlorgehalt eingesetzt werden, beispielsweise bis zu 500 ppm.In one embodiment of the present invention, the isocyanates used have a total hydrolyzable chlorine content of less than 200 ppm, preferably less than 120 ppm, more preferably less than 80 ppm, even more preferably less than 50 ppm, in particular less than 15 ppm and specifically less than 10 ppm. This can be measured, for example, by ASTM D4663-98. Of course, it is also possible to use monomeric isocyanates having a higher chlorine content, for example up to 500 ppm.
Selbstverständlich können auch Gemische aus solchen monomeren Isocyanaten, die durch Umsetzung der (cyclo)aliphatischen Diamine mit beispielsweise Harnstoff und Alkoholen und Spaltung der erhaltenen (cyclo)aliphatischen Biscarbaminsäureester erhalten worden sind, mit solchen Diisocyanaten, die durch Phosgenierung der korrespondierenden Amine erhalten worden sind, eingesetzt werden.Of course, mixtures of such monomeric isocyanates obtained by reacting the (cyclo) aliphatic diamines with, for example, urea and alcohols and cleavage of the resulting (cyclo) aliphatic biscarbamic acid have been obtained with such diisocyanates, which have been obtained by phosgenation of the corresponding amines.
Die Polyisocyanate (A), zu denen die monomeren Isocyanate oligomerisiert werden können, sind in der Regel wie folgt charakterisiert:The polyisocyanates (A) to which the monomeric isocyanates can be oligomerized are generally characterized as follows:
Die mittlere NCO Funktionalität solcher Verbindungen beträgt in der Regel mindestens 1 ,8 und kann bis zu 8 betragen, bevorzugt 2 bis 5 und besonders bevorzugt 2,4 bis 4.The average NCO functionality of such compounds is generally at least 1.8, and may be up to 8, preferably 2 to 5 and more preferably 2.4 to 4.
Der Gehalt an Isocyanatgruppen nach der Oligomerisierung, berechnet als NCO = 42 g/mol, beträgt, wenn nicht anders angegeben, in der Regel von 5 bis 25 Gew%.The content of isocyanate groups after the oligomerization, calculated as NCO = 42 g / mol, is, unless stated otherwise, usually from 5 to 25% by weight.
Bevorzugt handelt es sich bei den Polyisocyanaten (A) um folgende Verbindungen:The polyisocyanates (A) are preferably the following compounds:
1 ) Isocyanuratgruppen aufweisende Polyisocyanate von aromatischen, aliphati- schen und/oder cycloaliphatischen Diisocyanaten. Besonders bevorzugt sind hierbei die entsprechenden aliphatischen und/oder cycloaliphatischen Isocyana- to-lsocyanurate und insbesondere die auf Basis von Hexamethylendiisocyanat und Isophorondiisocyanat. Bei den dabei vorliegenden Isocyanuraten handelt es sich insbesondere um Tris-isocyanatoalkyl- bzw. Tris-isocyanatocycloalkyl-1) isocyanurate polyisocyanates of aromatic, aliphatic and / or cycloaliphatic diisocyanates. Particular preference is given here to the corresponding aliphatic and / or cycloaliphatic isocyanato-isocyanurates and in particular those based on hexamethylene diisocyanate and isophorone diisocyanate. The isocyanurates present are in particular tris-isocyanatoalkyl or tris-isocyanatocycloalkyl
Isocyanurate, welche cyclische Trimere der Diisocyanate darstellen, oder um Gemische mit ihren höheren, mehr als einen Isocyanuratring aufweisenden Homologen. Die Isocyanato-Isocyanurate haben im allgemeinen einen NCO-Gehalt von 10 bis 30 Gew.-%, insbesondere 15 bis 25 Gew.-% und eine mittlere NCO- Funktionalität von 2,6 bis 8.Isocyanurates, which are cyclic trimers of diisocyanates, or mixtures with their higher, more than one isocyanurate homologues. The isocyanato-isocyanurates generally have an NCO content of 10 to 30 wt .-%, in particular 15 to 25 wt .-% and an average NCO functionality of 2.6 to 8.
2) Uretdiongruppen aufweisende Polyisocyanate mit aromatisch, aliphatisch und/oder cycloaliphatisch gebundenen Isocyanatgruppen, vorzugsweise aliphatisch und/oder cycloaliphatisch gebundenen und insbesondere die von Hexa- methylendiisocyanat oder Isophorondiisocyanat abgeleiteten. Bei Uretdiondiiso- cyanaten handelt es sich um cyclische Dimerisierungsprodukte von Diisocyanaten.2) polyisocyanates containing uretdione groups with aromatic, aliphatic and / or cycloaliphatic bonded isocyanate groups, preferably aliphatically and / or cycloaliphatically bonded and in particular those derived from hexamethylene diisocyanate or isophorone diisocyanate. Uretdione diisocyanates are cyclic dimerization products of diisocyanates.
Die Uretdiongruppen aufweisenden Polyisocyanate werden im Rahmen dieser Erfindung im Gemisch mit anderen Polyisocyanaten, insbesondere den unter 1 ) genannten, erhalten. Dazu können die Diisocyanate unter Reaktionsbedingungen umgesetzt werden, unter denen sowohl Uretdiongruppen als auch die anderen Polyisocyanate gebildet werden, oder zunächst die Uretdiongruppen gebildet und diese anschließend zu den anderen Polyisocyanaten umgesetzt werden oder die Diisocyanate zunächst zu den andereren Polyisocyanaten und diese anschlie- ßend zu Uretdiongruppen-haltigen Produkten umgesetzt werden. 3) Biuretgruppen aufweisende Polyisocyanate mit aromatisch, cycloaliphatisch oder aliphatisch gebundenen, bevorzugt cycloaliphatisch oder aliphatisch gebundenen Isocyanatgruppen, insbesondere Tris-(6-isocyanatohexyl)-biuret oder dessen Gemische mit seinen höheren Homologen. Diese Biuretgruppen aufweisenden Polyisocyanate weisen im allgemeinen einen NCO-Gehalt von 18 bis 22 Gew.-% und eine mittlere NCO-Funktionalität von 2,8 bis 6 auf.The polyisocyanates containing uretdione groups are obtained in the context of this invention in a mixture with other polyisocyanates, in particular those mentioned under 1). For this purpose, the diisocyanates can be reacted under reaction conditions under which both uretdione groups and the other polyisocyanates are formed, or the uretdione groups are first formed and subsequently converted to the other polyisocyanates or the diisocyanates first to the other polyisocyanates and these subsequently to uretdione groups containing products. 3) biuret polyisocyanates having aromatic, cycloaliphatic or aliphatic bound, preferably cycloaliphatic or aliphatic bound isocyanate groups, especially tris (6-isocyanatohexyl) biuret or mixtures thereof with its higher homologues. These biuret polyisocyanates generally have an NCO content of 18 to 22 wt .-% and an average NCO functionality of 2.8 to 6.
4) Urethan- und/oder Allophanatgruppen aufweisende Polyisocyanate mit aromatisch, aliphatisch oder cycloaliphatisch gebundenen, bevorzugt aliphatisch oder cycloaliphatisch gebundenen Isocyanatgruppen, wie sie beispielsweise durch4) containing urethane and / or allophanate polyisocyanates having aromatically, aliphatically or cycloaliphatically bonded, preferably aliphatically or cycloaliphatically bound isocyanate groups, as for example by
Umsetzung von überschüssigen Mengen an Diisocyanat, beispielsweise Hexa- methylendiisocyanat oder Isophorondiisocyanat, mit ein- oder mehrwertigen Alkoholen (A). Diese Urethan- und/oder Allophanatgruppen aufweisenden Polyisocyanate haben im allgemeinen einen NCO-Gehalt von 12 bis 24 Gew.-% und ei- ne mittlere NCO-Funktionalität von 2,5 bis 4,5. Solche Urethan- und/oder Allophanatgruppen aufweisenden Polyisocyanate können unkatalysiert oder bevorzugt in Gegenwart von Katalysatoren, wie beispielsweise Ammoniumcarboxyla- ten oder -hydroxiden, oder Allophanatisierungskatalysatoren, z.B. Zn-(II)- Verbindungen, jeweils in Anwesenheit von ein-, zwei- oder mehrwertigen, bevor- zugt einwertigen Alkoholen, hergestellt werden.Reacting excess amounts of diisocyanate, for example hexamethylene diisocyanate or isophorone diisocyanate, with monohydric or polyhydric alcohols (A). These polyisocyanates containing urethane and / or allophanate groups generally have an NCO content of from 12 to 24% by weight and an average NCO functionality of from 2.5 to 4.5. Such polyisocyanates containing urethane and / or allophanate groups can be used uncatalyzed or, preferably, in the presence of catalysts, such as, for example, ammonium carboxylates or hydroxides, or allophanatization catalysts, e.g. Zn (II) compounds, in each case in the presence of mono-, di- or polyvalent, preferably monohydric alcohols.
5) Oxadiazintriongruppen enthaltende Polyisocyanate, vorzugsweise von Hexa- methylendiisocyanat oder Isophorondiisocyanat abgeleitet. Solche Oxadiazintriongruppen enthaltenden Polyisocyanate sind aus Diisocyanat und Kohlendioxid zugänglich.5) oxadiazinetrione-containing polyisocyanates, preferably derived from hexamethylene diisocyanate or isophorone diisocyanate. Such oxadiazinetrione-containing polyisocyanates are accessible from diisocyanate and carbon dioxide.
6) Iminooxadiazindiongruppen enthaltende Polyisocyanate, vorzugsweise von He- xamethylendiisocyanat oder Isophorondiisocyanat abgeleitet. Solche Iminooxadi- azin-diongruppen enthaltenden Polyisocyanate sind aus Diisocyanaten mittels spezieller Katalysatoren herstellbar.6) polyisocyanates containing iminooxadiazinedione groups, preferably derived from hexamethylene diisocyanate or isophorone diisocyanate. Such iminooxadiazine-dione-containing polyisocyanates can be prepared from diisocyanates by means of special catalysts.
7) Uretonimin-modifizierte Polyisocyanate.7) Uretonimine-modified polyisocyanates.
8) Carbodiimid-modifizierte Polyisocyanate.8) carbodiimide-modified polyisocyanates.
9) Hyperverzweigte Polyisocyanate, wie sie beispielsweise bekannt sind aus der DE-A1 10013186 oder DE-A1 10013187.9) Hyperbranched polyisocyanates, as are known, for example, from DE-A1 10013186 or DE-A1 10013187.
10) Polyurethan-Polyisocyanat-Präpolymere, aus Di- und/oder Polyisocyanaten mit Alkoholen.10) polyurethane-polyisocyanate prepolymers of di- and / or polyisocyanates with alcohols.
1 1 ) Polyharnstoff-Polyisocyanat-Präpolymere. 12) Die Polyisocyanate 1 )-11 ), bevorzugt 1), 3), 4) und 6) können nach deren Herstellung in Biuretgruppen- oder Urethan-/Allophanat-Gruppen aufweisende Polyisocyanate mit aromatisch, cycloaliphatisch oder aliphatisch gebundenen, bevor- zugt (cyclo)aliphatisch gebundenen Isocyanatgruppen, überführt werden. Die Bildung von Biuretgruppen erfolgt beispielsweise durch Zugabe von Wasser oder Umsetzung mit Aminen. Die Bildung von Urethan- und/oder Allophanatgruppen erfolgt durch Umsetzung mit ein-, zwei- oder mehrwertigen, bevorzugt einwertigen Alkoholen, gegebenenfalls in Gegenwart von geeigneten Katalysatoren. Die- se Biuret- oder Urethan-/Allophanatgruppen aufweisenden Polyisocyanate weisen im allgemeinen einen NCO-Gehalt von 18 bis 22 Gew.-% und eine mittlere NCO-Funktionalität von 2,8 bis 6 auf.1 1) polyurea-polyisocyanate prepolymers. 12) The polyisocyanates 1) -11), preferably 1), 3), 4) and 6), after preparation thereof, may contain polyisocyanates having aryl-, cycloaliphatic- or aliphatic-bound biuret-group- or urethane- / allophanate-groups, ( cyclo) aliphatically bound isocyanate groups. The formation of biuret groups takes place, for example, by addition of water or reaction with amines. The formation of urethane and / or allophanate groups by reaction with mono-, di- or polyhydric, preferably monohydric alcohols, optionally in the presence of suitable catalysts. These biuret or urethane / allophanate-containing polyisocyanates generally have an NCO content of 18 to 22 wt .-% and an average NCO functionality of 2.8 to 6 on.
13) Hydrophil modifizierte Polyisocyanate, d.h. Polyisocyanate, die neben den unter 1-12 beschriebenen Gruppen solche enthalten, die formal durch Addition von13) Hydrophilic modified polyisocyanates, i. Polyisocyanates which, in addition to the groups described under 1-12, contain those which are formally obtained by addition of
Molekülen mit NCO-reaktiven Gruppen und hydrophilierenden Gruppen an die Isocyanatgruppen obiger Moleküle entstehen. Bei letzteren handelt es sich um nichtionische Gruppen wie Alkyl-Polyethylenoxid und/oder ionische, welche von Phosphorsäure, Phosphonsäure, Schwefelsäure oder Sulfonsäure, bzw. ihren Salzen abgeleitet sind.Molecules with NCO-reactive groups and hydrophilizing groups are formed on the isocyanate groups of the above molecules. The latter are nonionic groups such as alkyl polyethylene oxide and / or ionic, which are derived from phosphoric acid, phosphonic acid, sulfuric acid or sulfonic acid, or their salts.
14) Modifizierte Polyisocyanate für Dual Cure Anwendungen, d.h. Polyisocyanate, die neben den unter 1-12 beschriebenen Gruppen solche enthalten, die formal durch Addition von Molekülen mit NCO-reaktiven Gruppen und durch UV- oder aktinische Strahlung vernetzbare Gruppen an die Isocyanatgruppen obiger Moleküle entstehen. Bei diesen Moleküle handelt es sich beispielsweise um Hydro- xyallkyl(meth)acrylate und andere Hydroxy-Vinylverbindungen.14) Modified Polyisocyanates for Dual Cure Applications, i. Polyisocyanates which, in addition to the groups described under 1-12, contain those which formally form by addition of molecules with NCO-reactive groups and groups which can be crosslinked by UV or actinic radiation to the isocyanate groups of the above molecules. These molecules are, for example, hydroxyalkyl (meth) acrylates and other hydroxy-vinyl compounds.
Die oben aufgeführten Diisocyanate oder Polyisocyanate können auch zumindest teil- weise in blockierter Form vorliegen.The diisocyanates or polyisocyanates listed above may also be present at least partially in blocked form.
Zur Blockierung eingesetzte Verbindungsklassen sind beschrieben in D. A. Wicks, Z. W. Wicks, Progress in Organic Coatings, 36, 148-172 (1999), 41 , 1-83 (2001 ) sowie 43, 131-140 (2001 ).Classes of compounds used for blocking are described in D.A. Wicks, Z. W. Wicks, Progress in Organic Coatings, 36, 148-172 (1999), 41, 1-83 (2001) and 43, 131-140 (2001).
Beispiele für zur Blockierung eingesetzte Verbindungsklassen sind Phenole, Imidazole, Triazole, Pyrazole, Oxime, N-Hydroxyimide, Hydroxybenzoesäureester, sekundäre Amine, Lactame, CH-acide cyclische Ketone, Malonsäureester oder Alkylacetoacetate.Examples of classes of compounds used for blocking are phenols, imidazoles, triazoles, pyrazoles, oximes, N-hydroxyimides, hydroxybenzoic acid esters, secondary amines, lactams, CH-acidic cyclic ketones, malonic esters or alkyl acetoacetates.
In einer bevorzugten Ausführungsform der vorliegenden Erfindung ist das Polyisocya- nat (A) ausgewählt aus der Gruppe bestehend aus Isocyanuraten, Biureten, Urethanen und Allophanaten, bevorzugt aus der Gruppe bestehend aus Isocyanuraten, Urethanen und Allophanaten, besonders bevorzugt aus der Gruppe bestehend aus Isocyanuraten und Allophanaten, insbesondere handelt es sich um ein isocyanuratgruppenhaltiges Polyisocyanat.In a preferred embodiment of the present invention, the polyisocyanate (A) is selected from the group consisting of isocyanurates, biurets, urethanes and allophanates, preferably from the group consisting of isocyanurates, urethanes and allophanates, more preferably from the group consisting of isocyanurates and allophanates, in particular is an isocyanurate group-containing polyisocyanate.
In einer besonders bevorzugten Ausführungsform handelt es sich bei dem Polyisocyanat (A) um Isocyanuratgruppen enthaltende Polyisocyanate von 1 ,6- Hexamethylendiisocyanat.In a particularly preferred embodiment, the polyisocyanate (A) is isocyanurate group-containing polyisocyanates of 1,6-hexamethylene diisocyanate.
In einer weiteren besonders bevorzugten Ausführungsform handelt es sich bei dem Polyisocyanat (A) um ein Gemisch von Isocyanuratgruppen enthaltenden Polyisocya- naten von 1 ,6-Hexamethylendiisocyanat und von Isophorondiisocyanat.In a further particularly preferred embodiment, the polyisocyanate (A) is a mixture of polyisocyanates containing isocyanurate groups of 1,6-hexamethylene diisocyanate and of isophorone diisocyanate.
In einer besonders bevorzugten Ausführungsform handelt es sich bei dem Polyisocyanat (A) um ein Gemisch enthaltend niedrigviskose Polysiocyanate, bevorzugt Isocyanu- ratgruppen enthaltende Polyisocyanate, mit einer Viskosität von 600-1500 mPa*s, insbesondere unter 1200 mPa*s, niederviskose Urethane und/oder Allophanate mit einer Viskosität von 200-1600 mPa*s, insbesondere 600-1500 mPa*s, und/oder Iminooxadi- azindiongruppen enthaltende Polyisocyanate.In a particularly preferred embodiment, the polyisocyanate (A) is a mixture comprising low-viscosity polysiocyanates, preferably polyisocyanates containing isocyanurate groups, having a viscosity of 600-1500 mPa * s, in particular less than 1200 mPa * s, low-viscosity urethanes and / or allophanates having a viscosity of 200-1600 mPa * s, in particular 600-1500 mPa * s, and / or iminooxadiazine dione group-containing polyisocyanates.
In dieser Schrift wird die Viskosität bei 23 0C gemäß DIN EN ISO 3219/A.3 in einem Kegel-Platte-System mit einem Geschwindigkeitsgefälle von 1000 S"1 angegeben, falls nicht anders vermerkt.In this document, the viscosity at 23 0 C according to DIN EN ISO 3219 / A.3 in a cone-plate system with a speed gradient of 1000 S " 1 indicated, unless otherwise noted.
Das Verfahren zur Herstellung der Polyisocyanate kann erfolgen, wie in der unveröf- fentlichten Europäischen Patentanmeldung mit dem Aktenzeichen 06125323.3 und dem Datum der Einreichung 04.12.2006 beschrieben, dort besonders von Seite 20, Zeile 21 bis Seite 27, Zeile15, was hiermit durch Bezugnahme Bestandteil der vorliegenden Anmeldung sei.The process for producing the polyisocyanates can be carried out as described in the published European patent application with the file reference 06125323.3 and the date of filing 04.12.2006, there especially from page 20, line 21 to page 27, line 15, which is hereby incorporated by reference the present application.
Die Reaktion kann beispielsweise abgebrochen werden, wie dort von Seite 31 , Zeile 19 bis Seite 31 , Zeile 31 beschrieben und die Aufarbeitung erfolgen wie dort beschrieben von Seite 31 , Zeile 33 bis Seite 32, Zeile 40, was hiermit jeweils durch Bezugnahme Bestandteil der vorliegenden Anmeldung sei.The reaction can be stopped, for example, as described there from page 31, line 19 to page 31, line 31 and the workup carried out as described there from page 31, line 33 to page 32, line 40, which hereby incorporated by reference in each of the present Registration is.
Die Reaktion kann alternativ auch abgebrochen werden, wie in WO 2005/087828 von Seite 1 1 , Zeile 12 bis Seite 12, Zeile 5 beschrieben, was hiermit durch Bezugnahme Bestandteil der vorliegenden Anmeldung sei.Alternatively, the reaction can also be stopped, as described in WO 2005/087828 from page 11, line 12 to page 12, line 5, which is hereby incorporated by reference in the present application.
Bei thermisch labilen Katalysatoren ist es weiterhin auch möglich, die Reaktion abzu- brechen durch Erhitzen des Reaktionsgemischs auf eine Temperatur oberhalb von mindestens 800C, bevorzugt mindestens 100 0C, besonders bevorzugt mindestens 120 0C. Dafür reicht in der Regel bereits die Erwärmung des Reaktionsgemischs, wie sie zur Abtrennung des unumgesetzten Isocyanats durch Destillation in der Aufarbeitung erforderlich ist.In thermally labile catalysts, it is further also possible to interrupt ERS the reaction by heating the reaction mixture to a temperature above at least 80 0 C, preferably at least 100 0 C, particularly preferably at least 120 0 C. For this purpose usually ranges already the heating of the reaction mixture, as they are to separate the unreacted isocyanate by distillation in the workup is required.
Sowohl bei thermisch labilen wie auch nicht-labilen Katalysatoren besteht die Möglich- keit, durch Zugabe von Deaktivatoren die Reaktion bei niedrigeren Temperaturen abzubrechen. Geeignete Deaktivatoren sind beispielsweise Chlorwasserstoff, Phosphorsäure, organische Phosphate, wie Dibutylphosphat oder Diethylhexylphosphat, Car- bamate wie Hydroxyalkylcarbamat oder organische Carbonsäuren.Both thermally labile and non-labile catalysts have the potential to terminate the reaction at lower temperatures by adding deactivators. Suitable deactivators are, for example, hydrogen chloride, phosphoric acid, organic phosphates, such as dibutyl phosphate or diethylhexyl phosphate, bamates such as hydroxyalkyl carbamate or organic carboxylic acids.
Diese Verbindungen werden pur oder verdünnt in geeigneter Konzentration, die zum Reaktionsabbruch erforderlich ist, zugegeben.These compounds are added neat or diluted at the appropriate concentration necessary for reaction termination.
Verbindungen (B), die die Umsetzung von Isocyanatgruppen mit gegenüber Isocyanat reaktiven Gruppen zu beschleunigen vermögen, sind solche Verbindungen, die durch ihre Anwesenheit in einem Eduktgemisch zu einem höheren Anteil an urethangruppen- haltigen Reaktionsprodukten führen als das gleiche Eduktgemisch in deren Abwesenheit unter denselben Reaktionsbedingungen.Compounds (B) which are capable of accelerating the reaction of isocyanate groups with isocyanate-reactive groups are those compounds which, owing to their presence in a starting material mixture, lead to a higher proportion of urethane group-containing reaction products than the same starting material mixture in their absence under the same reaction conditions ,
Diese Verbindungen (B) sind literaturbekannt, beispielsweise aus G. Oertel (Hrsg.), Polyurethane, 3. Auflage 1993, Carl Hanser Verlag, München - Wien, Seiten 104 bis 1 10, Kapitel 3.4.1. "Katalysatoren", bevorzugt sind organische Amine, insbesondere tertiäre aliphatische, cycloaliphatische oder aromatische Amine, Bransted-Säuren und/oder Lewis-saure Organometallverbindungen, besonders bevorzugt sind Lewissaure Organometallverbindungen.These compounds (B) are known from the literature, for example from G. Oertel (ed.), Polyurethane, 3rd edition 1993, Carl Hanser Verlag, Munich - Vienna, pages 104 to 1 10, chapter 3.4.1. "Catalysts", preferred are organic amines, in particular tertiary aliphatic, cycloaliphatic or aromatic amines, Brønsted acids and / or Lewis acidic organometallic compounds, particularly preferred are Lewis acidic organometallic compounds.
Als Lewis-saure organische Metallverbindungen kommen z.B. Zinnverbindungen in Frage, wie beispielsweise Zinn-(ll)-salze von organischen Carbonsäuren, z.B. Zinn-(ll)- diacetat, Zinn-(ll)-dioctoat, Zinn-(ll)-bis(ethylhexanoat) und Zinn-(ll)-dilaurat und die Dialkylzinn-(IV)-salze von organischen Carbonsäuren, z.B. Dimethylzinn-diacetat, Di- butylzinn-diacetat, Dibutylzinn-dibutyrat, Dibutylzinn-bis(2-ethylhexanoat), Dibutylzinn- dilaurat, Dibutylzinn-maleat, Dioctylzinn-dilaurat und Dioctylzinn-diacetat. Zudem können Zink-(ll)-Salze eingesetzt werden, wie beispielsweise Zink-(ll)-dioctoat.As the Lewis acidic organic metal compounds, e.g. Tin compounds, such as tin (II) salts of organic carboxylic acids, e.g. Tin (II) diacetate, tin (II) dioctoate, tin (II) bis (ethylhexanoate) and tin (II) dilaurate, and the dialkyltin (IV) salts of organic carboxylic acids, e.g. Dimethyltin diacetate, di-butyltin diacetate, dibutyltin dibutyrate, dibutyltin bis (2-ethylhexanoate), dibutyltin dilaurate, dibutyltin maleate, dioctyltin dilaurate and dioctyltin diacetate. In addition, zinc (II) salts can be used, such as zinc (II) dioctoate.
Wenn nicht anders angegeben kann es sich bei den Carbonsäuren, z.B. bei Octoat, um verzweigte und/oder unverzweigte Isomere handeln, bevorzugt um unverzweigte.Unless otherwise stated, the carboxylic acids, e.g. in octoate, are branched and / or unbranched isomers, preferably unbranched.
Auch Metallkomplexe wie Acetylacetonate des Eisens, Titans, Aluminiums, Zirkons, Mangans, Nickels, Zinks und Cobalts sind möglich.Metal complexes such as acetylacetonates of iron, titanium, aluminum, zirconium, manganese, nickel, zinc and cobalt are also possible.
Weitere Metallkatalysatoren werden von Blank et al. in Progress in Organic Coatings, 1999, Vol. 35, Seiten 19-29 beschrieben. Als Zinn- und Zink-freie Alternativen werden u.a. Zirkonium, Wismut und Aluminium- Verbindungen eingesetzt. Dies sind z.B. Zirkoniumtetraacetylacetonat (z.B. K-KAT® 4205 der Firma King Industries); Zirkoniumdionate (z.B. K-KAT® XC-9213; XC-A 209 und XC-6212 der Firma King Industries); Wismut-Verbindungen, insbesondere Tricar- boxylate (z.B. K-KAT® 348, XC-B221 ; XC-C227, XC 8203 der Firma King Industries); Aluminiumdionat (z.B. K-KAT® 5218 der Firma King Industries). Zinn- und Zink-freie Katalysatoren werden ansonsten z.B. auch unter dem Handelsnamen Borchi® Kat der Firma Borchers, TK der Firma Goldschmidt oder BICAT® der Firma Shepherd, Lausanne, angeboten.Other metal catalysts are described by Blank et al. in Progress in Organic Coatings, 1999, Vol. 35, pages 19-29. Zirconium, bismuth and aluminum compounds are used as tin and zinc-free alternatives. These are, for example, zirconium tetraacetylacetonate (eg K-KAT® 4205 from King Industries); Zirconium dionates (eg K-KAT® XC-9213; XC-A 209 and XC-6212 from King Industries); Bismuth compounds, in particular tricarboxylates (eg K-KAT® 348, XC-B221, XC-C227, XC 8203 from King Industries); Aluminum dionate (eg K-KAT® 5218 from King Industries). Tin- and zinc-free catalysts are otherwise also available, for example, under the trade name Borchi® Kat from Borchers, TK from Goldschmidt or BICAT® from Shepherd, Lausanne.
Diese Katalysatoren sind für lösungsmittel-, wasser-basierte und/oder blockierte Systeme geeignet.These catalysts are suitable for solvent, water-based and / or blocked systems.
Molybdän-, Wofram- und Vanadium-Katalysatoren, werden insbesondere für den Um- satz blockierter Polyisocyanate unter WO 2004/076519 und WO 2004/076520 beschrieben.Molybdenum, wofram and vanadium catalysts are described in particular for the conversion of blocked polyisocyanates under WO 2004/076519 and WO 2004/076520.
Auch Cäsiumsalze können als Katalysatoren eingesetzt werden. Als Cäsiumsalze kommen dabei solche Verbindungen in Betracht, in denen folgende Anionen eingesetzt werden: F-, Ch, CIO", CIO3-, CIO4-, Br, J-, JO3-, CN-, OCN-, NO2-, NO3-, HCO3-, CO3 2-, S2-, SH-, HSO3-, SO3 2", HSO4-, SO4 2", S2O2 2", S2O4 2", S2O5 2", S2O6 2", S2O7 2", S2O8 2", H2PO2-, H2PO4-, HPO4 2-, PO4 3-, P2O7 4", (OCnH2n+i)-, (CnH2n-3O2)- sowie (Cn+iH2n-2O4)2-, wobei n für die Zahlen 1 bis 20 steht.Cesium salts can also be used as catalysts. Suitable cesium salts are those compounds in which the following anions are used: F, Ch, CIO " , CIO 3 , CIO 4 , Br, J, JO 3 , CN, OCN, NO 2 - , NO 3 -, HCO 3 -, CO 3 2 -, S 2 -, SH-, HSO 3 -, SO 3 2 " , HSO 4 -, SO 4 2" , S 2 O 2 2 " , S 2 O 4 2 " , S 2 O 5 2" , S 2 O 6 2 " , S 2 O 7 2" , S 2 O 8 2 " , H 2 PO 2 -, H 2 PO 4 -, HPO 4 2 -, PO 4 3 -, P 2 O 7 4 " , (OC n H 2n + i) -, (C n H 2n - 3 O 2 ) - as well as (Cn + iH 2n - 2 O 4 ) 2 -, where n is the numbers 1 to 20.
Bevorzugt sind dabei Cäsiumcarboxylate, bei denen das Anion den FormelnCesium carboxylates in which the anion is the formula are preferred
(CnH2n-i02)- sowie (Cn+iH2n-2O4)2- mit n gleich 1 bis 20, gehorcht. Besonders bevorzugte Cäsiumsalze weisen als Anionen Monocarboxylate der allgemeinen Formel (CnH2n-i02)- auf, wobei n für die Zahlen 1 bis 20 steht. Hierbei sind insbesondere zu erwähnen Formiat, Acetat, Propionat, Hexanoat und 2-Ethylhexanoat.(C n H 2n -i0 2 ) - as well as (C n + iH 2n - 2 O 4 ) 2 - with n equal to 1 to 20, obeys. Particularly preferred cesium salts have as anions monocarboxylates of the general formula (C n H 2n -i0 2 ) -, where n is the numbers 1 to 20. Particular mention should be made here of formate, acetate, propionate, hexanoate and 2-ethylhexanoate.
Bevorzugte Lewis-saure organische Metallverbindungen sind Dimethylzinn-diacetat, Dibutylzinn-dibutyrat, Dibutylzinn-bis(2-ethylhexanoat), Dibutylzinn-dilaurat, Dioctyl- zinn-dilaurat, Zink-(ll)-dioctoat, Zirkon-Acetylacetonat und Zirkon-2,2,6,6-tetramethyl- 3,5-heptandionat.Preferred Lewis acidic organic metal compounds are dimethyltin diacetate, dibutyltin dibutyrate, dibutyltin bis (2-ethylhexanoate), dibutyltin dilaurate, dioctyltin dilaurate, zinc (II) dioctoate, zirconium acetylacetonate and zirconium-2, 2,6,6-tetramethyl-3,5-heptanedionate.
Besonders bevorzugt ist jedoch Dibutylzinndilaurat.However, particularly preferred is dibutyltin dilaurate.
Unter Phosphonaten (C) werden Verbindungen verstanden, die die FormelBy phosphonates (C) are meant compounds having the formula
erfüllen, fulfill,
worinwherein
R1, R2 und R3 unabhängig voneinander Ci - Cis-Alkyl, Cβ - Ci2-Aryl und Cs - C12- Cycloalkyl bedeuten können, wobei die genannten Reste jeweils durch Aryl, Alkyl, Ary- loxy, Alkyloxy, Heteroatome und/oder Heterocyclen substituiert sein können, und R3 zusätzlich Wasserstoff bedeuten kann.R 1 , R 2 and R 3 independently of one another may be C 1 -C 6 -alkyl, C 6 -C 12 -aryl and C 5 -C 12 -cycloalkyl, where the radicals mentioned are in each case by aryl, alkyl, aryloxy, alkyloxy, heteroatoms and / or Heterocycles may be substituted, and R 3 may additionally be hydrogen.
Dabei kann es sich um einkernige oder mehrkernige, aliphatisch, cycloaliphatisch und/oder aromatisch substituierte Phosphonate handeln.These may be mononuclear or polynuclear, aliphatic, cycloaliphatic and / or aromatic substituted phosphonates.
Unter "mehrkernigen" Phosphonaten werden solche verstanden, die innerhalb eines Moleküls mehrere Phosphonatgruppen tragen, also einfach organisch substituierte Phosphoratome, die wiederum zwei organisch substituierte Sauerstoffatome und ein unsubstituiertes Sauerstoff atom tragen."Polynuclear" phosphonates are understood to mean those which carry a plurality of phosphonate groups within one molecule, that is to say simply organically substituted phosphorus atoms, which in turn carry two organically substituted oxygen atoms and one unsubstituted oxygen atom.
Darin bedeutenMean in it
gegebenenfalls durch Aryl, Alkyl, Aryloxy, Alkyloxy, Heteroatome und/oder Heterocyclen substituiertes Ci - Cis-Alkyl beispielsweise Methyl, Ethyl, Propyl, Isopropyl, n-Butyl, sec-Butyl, tert.-Butyl, Pentyl, Hexyl, Heptyl, Octyl, 2-Etylhexyl, 2,4,4-Trimethylpentyl, Decyl, Dodecyl, Tetradecyl, Hetadecyl, Octadecyl, 1 ,1-Dimethylpropyl, 1 ,1- Dimethylbutyl, 1 ,1 ,3,3-Tetramethylbutyl, Benzyl, 1-Phenylethyl, 2-Phenylethyl, α,α-optionally substituted by aryl, alkyl, aryloxy, alkyloxy, heteroatoms and / or heterocycles Ci - cis-alkyl, for example, methyl, ethyl, propyl, isopropyl, n-butyl, sec-butyl, tert-butyl, pentyl, hexyl, heptyl, octyl , 2-ethylhexyl, 2,4,4-trimethylpentyl, decyl, dodecyl, tetradecyl, heptadecyl, octadecyl, 1, 1-dimethylpropyl, 1, 1-dimethylbutyl, 1, 1, 3,3-tetramethylbutyl, benzyl, 1-phenylethyl , 2-phenylethyl, α, α-
Dimethylbenzyl, Benzhydryl, p-Tolylmethyl,1-(p-Butylphenyl)-ethyl, p-Chlorbenzyl, 2,4- Dichlorbenzyl, p-Methoxybenzyl, m-Ethoxybenzyl, 2-Cyanoethyl, 2-Cyanopropyl, 2- Methoxycarbonethyl, 2-Ethoxycarbonylethyl, 2-Butoxycarbonylpropyl, 1 ,2-Di- (methoxycarbonyl)-ethyl, 2-Methoxyethyl, 2-Ethoxyethyl, 2-Butoxyethyl, Diethoxy- methyl, Diethoxyethyl, 1 ,3-Dioxolan-2-yl, 1 ,3-Dioxan-2-yl, 2-Methyl-1 ,3-dioxolan-2-yl, 4- Methyl-1 ,3-dioxolan-2-yl, 2-lsopropoxyethyl, 2-Butoxypropyl, 2-Octyloxyethyl, Chlormethyl, 2-Chlorethyl, Trichlormethyl, Trifluormethyl, 1 ,1-Dimethyl-2-chlorethyl, 2- Methoxyisopropyl, 2-Ethoxyethyl, Butylthiomethyl, 2-Dodecylthioethyl, 2- Phenylthioethyl, 2,2,2-Trifluorethyl, 2-Hydroxyethyl, 2-Hydroxypropyl, 3-Hydroxypropyl, 4-Hydroxybutyl, 6-Hydroxyhexyl, 2-Aminoethyl, 2-Aminopropyl, 3-Aminopropyl, 4- Aminobutyl, 6-Aminohexyl, 2-Methylaminoethyl, 2-Methylaminopropyl, 3- Methylaminopropyl, 4-Methylaminobutyl, 6-Methylaminohexyl, 2-Dimethylaminoethyl, 2-Dimethylaminopropyl, 3-Dimethylaminopropyl, 4-Dimethylaminobutyl, 6- Dimethylaminohexyl, 2-Hydroxy-2,2-dimethylethyl, 2-Phenoxyethyl, 2-Phenoxypropyl, 3-Phenoxypropyl, 4-Phenoxybutyl, 6-Phenoxyhexyl, 2-Methoxyethyl, 2-Methoxypropyl, 3-Methoxypropyl, 4-Methoxybutyl, 6-Methoxyhexyl, 2-Ethoxyethyl, 2-Ethoxypropyl, 3- Ethoxypropyl, 4-Ethoxybutyl oder 6-Ethoxyhexyl, gegebenenfalls durch Aryl, Alkyl, Aryloxy, Alkyloxy, Heteroatome und/oder Heterocyc- len substituiertes Cβ - Ci2-Aryl beispielsweise Phenyl, ToIyI, XyIyI, α-Naphthyl, ß- Naphthyl, 4-Diphenylyl, Chlorphenyl, Dichlorphenyl, Trichlorphenyl, Difluorphenyl, Me- thylphenyl, Dimethylphenyl, Trimethylphenyl, Ethylphenyl, Diethylphenyl, iso-Dimethylbenzyl, benzhydryl, p-tolylmethyl, 1- (p-butylphenyl) ethyl, p-chlorobenzyl, 2,4-dichlorobenzyl, p -methoxybenzyl, m-ethoxybenzyl, 2-cyanoethyl, 2-cyanopropyl, 2-methoxycarbonethyl, 2- Ethoxycarbonylethyl, 2-butoxycarbonylpropyl, 1,2-di- (methoxycarbonyl) -ethyl, 2-methoxyethyl, 2-ethoxyethyl, 2-butoxyethyl, diethoxymethyl, diethoxyethyl, 1,3-dioxolan-2-yl, 1, 3 Dioxan-2-yl, 2-methyl-1,3-dioxolan-2-yl, 4-methyl-1,3-dioxolan-2-yl, 2-isopropoxyethyl, 2-butoxypropyl, 2-octyloxyethyl, chloromethyl, 2- Chloroethyl, trichloromethyl, trifluoromethyl, 1,1-dimethyl-2-chloroethyl, 2-methoxyisopropyl, 2-ethoxyethyl, butylthiomethyl, 2-dodecylthioethyl, 2-phenylthioethyl, 2,2,2-trifluoroethyl, 2-hydroxyethyl, 2-hydroxypropyl, 3-hydroxypropyl, 4-hydroxybutyl, 6-hydroxyhexyl, 2-aminoethyl, 2-aminopropyl, 3-aminopropyl, 4-aminobutyl, 6-aminohexyl, 2-methylaminoethyl, 2-methylaminopropyl, 3-methylaminopropyl, 4-methylaminobutyl, 6- Methylaminohexyl, 2-dimethylaminoethyl, 2-dimethylaminopropyl, 3-dimethylaminopropyl, 4-dimethylaminobutyl, 6-dimethylaminohexyl, 2-hydroxy-2,2-dimethylethyl, 2-phenoxyethyl, 2-phenoxypropyl, 3-phenoxypropyl, 4-phenoxybutyl, 6-phenoxyhexyl, 2-methoxyethyl, 2-methoxypropyl, 3-methoxypropyl, 4-methoxybutyl, 6-methoxyhexyl, 2-ethoxyethyl, 2-ethoxypropyl, 3-ethoxypropyl, 4-ethoxybutyl or 6-ethoxyhexyl, C 3 -C 12 aryl optionally substituted by aryl, alkyl, aryloxy, alkyloxy, heteroatoms and / or heterocycles, for example phenyl, ToIyI, XyIyI, α-naphthyl, β-naphthyl, 4-diphenylyl, chlorophenyl, dichlorophenyl, trichlorophenyl, difluorophenyl, Methylphenyl, dimethylphenyl, trimethylphenyl, ethylphenyl, diethylphenyl, iso-
Propylphenyl, tert.-Butylphenyl, Dodecylphenyl, Methoxyphenyl, Dimethoxyphenyl, Ethoxyphenyl, Hexyloxyphenyl, Methylnaphthyl, Isopropylnaphthyl, Chlornaphthyl, E- thoxynaphthyl, 2,6-Dimethylphenyl, 2,4,6-Trimethylphenyl, 2,6-Dimethoxyphenyl, 2,6- Dichlorphenyl, 4-Bromphenyl, 2- oder 4-Nitrophenyl, 2,4- oder 2,6-Dinitrophenyl, A- Dimethylaminophenyl, 4-Acetylphenyl, Methoxyethylphenyl oder Ethoxymethylphenyl, undPropylphenyl, tert-butylphenyl, dodecylphenyl, methoxyphenyl, dimethoxyphenyl, ethoxyphenyl, hexyloxyphenyl, methylnaphthyl, isopropylnaphthyl, chloronaphthyl, ethoxynaphthyl, 2,6-dimethylphenyl, 2,4,6-trimethylphenyl, 2,6-dimethoxyphenyl, 2,6 - dichlorophenyl, 4-bromophenyl, 2- or 4-nitrophenyl, 2,4- or 2,6-dinitrophenyl, A-dimethylaminophenyl, 4-acetylphenyl, methoxyethylphenyl or ethoxymethylphenyl, and
gegebenenfalls durch Aryl, Alkyl, Aryloxy, Alkyloxy, Heteroatome und/oder Heterocyc- len substituiertes Cs - Ci2-Cycloalkyl beispielsweise Cyclopentyl, Cyclohexyl, Cyclooc- tyl, Cyclododecyl, Methylcyclopentyl, Dimethylcyclopentyl, Methylcyclohexyl, Dimethyl- cyclohexyl, Diethylcyclohexyl, Butylcyclohexyl, Methoxycyclohexyl, Dimethoxycyclohe- xyl, Diethoxycyclohexyl, Butylthiocyclohexyl, Chlorcyclohexyl, Dichlorcyclohexyl, Dich- lorcyclopentyl sowie ein gesättigtes oder ungesättigtes bicyclisches System wie z.B. Norbornyl oder Norbornenyl.optionally substituted by aryl, alkyl, aryloxy, alkyloxy, heteroatoms and / or heterocycles Cs - Ci2-cycloalkyl, for example, cyclopentyl, cyclohexyl, cyclooctyl, cyclododecyl, methylcyclopentyl, dimethylcyclopentyl, methylcyclohexyl, dimethylcyclohexyl, diethylcyclohexyl, butylcyclohexyl, methoxycyclohexyl, Dimethoxycyclohexyl, diethoxycyclohexyl, butylthiocyclohexyl, chlorocyclohexyl, dichlorocyclohexyl, dichlorocyclopentyl and a saturated or unsaturated bicyclic system such as Norbornyl or norbornenyl.
Bevorzugte Reste R1 und R2 sind unabhängig voneinander gegebenenfalls durch Aryl, Alkyl, Aryloxy, Alkyloxy, Heteroatome und/oder Heterocyclen substituiertes Ci - Ciβ- Alkyl oder gegebenenfalls durch Aryl, Alkyl, Aryloxy, Alkyloxy, Heteroatome und/oder Heterocyclen substituiertes Cβ - Ci2-Aryl, besonders bevorzugt gegebenenfalls durch Aryl, Alkyl, Aryloxy, Alkyloxy, Heteroatome und/oder Heterocyclen substituiertes Cβ - Ci2-Aryl und insbesondere Phenyl oder sterisch gehindertes Aryl.Preferred radicals R 1 and R 2 are, independently of one another, C 1 -C 18 -alkyl which is optionally substituted by aryl, alkyl, aryloxy, alkyloxy, heteroatoms and / or heterocycles, or C 3, which is optionally substituted by aryl, alkyl, aryloxy, alkyloxy, heteroatoms and / or heterocycles. Ci2-aryl, particularly preferably optionally substituted by aryl, alkyl, aryloxy, alkyloxy, heteroatoms and / or heterocycles Cβ - Ci2-aryl and in particular phenyl or sterically hindered aryl.
Der Begriff "sterisch gehindert" bedeutet dabei im Rahmen dieser Schrift, daß mindestens eine, bevorzugt beide ortho-Positionen bezogen auf die funktionelle Gruppe eine tert.-Butyl-Gruppe trägt.The term "sterically hindered" means in this document that at least one, preferably both ortho positions based on the functional group carries a tert-butyl group.
Bevorzugt sind R1 und R2 unabhängig voneinander ausgewählt aus der Gruppe bestehend aus n-Butyl, Phenyl und Benzyl.Preferably, R 1 and R 2 are independently selected from the group consisting of n-butyl, phenyl and benzyl.
Besonders bevorzugt sind R1 und R2 gleich.More preferably, R 1 and R 2 are the same.
Der Rest R3 ist bevorzugt Wasserstoff.The radical R 3 is preferably hydrogen.
Das Phosphonat fungiert in dieser Erfindung hauptsächlich als sekundäres Antioxi- dans. Diese werden vom Fachmann üblicherweise als Verbindungen verstanden, die die Radikalbildung verhindern, insbesondere Peroxide abfangen und/oder zersetzen. Optional kann mindestens ein Phenol, bevorzugt mindestens ein sterisch gehindertes Phenol (D) anwesend sein, bevorzugt ist mindestens ein, besonders bevorzugt genau ein Phenol (D) anwesend. Phenole haben im Sinne der Erfindung die Funktion eines primären Antioxidans. Darunter werden vom Fachmann üblicherweise Verbindungen verstanden, die Radikale abfangen.The phosphonate functions primarily as a secondary antioxidant in this invention. These are usually understood by the skilled person as compounds which prevent the formation of radicals, in particular intercept and / or decompose peroxides. Optionally, at least one phenol, preferably at least one sterically hindered phenol (D) may be present, preferably at least one, more preferably exactly one phenol (D) is present. For the purposes of the invention, phenols have the function of a primary antioxidant. This is usually understood by the person skilled in the art as meaning compounds which scavenge radicals.
Beispiele für Phenole sind Alkylphenole, beispielsweise o-, m- oder p-Kresol (Methylphenol), 2-tert.-Butyl-4-methylphenol, 6-tert.-Butyl-2,4-dimethyl-phenol, 2,6-Di-tert.- Butyl-4-methylphenol, 2-tert.-Butylphenol, 4-tert.-Butylphenol, 2,4-di-tert.-Butylphenol, 2-Methyl-4-tert.-Butylphenol, 4-tert.-Butyl-2,6-dimethylphenol, oder 2,2'-Methylen-bis- (6-tert.-butyl-4-methylphenol), 4,4'-Oxydiphenyl, 3,4-Methylendioxydiphenol (Sesamol), 3,4-Dimethylphenol, Hydrochinon, Brenzcatechin (1 ,2-Dihydroxybenzol), 2-(1 '- Methylcyclohex-1 '-yl)-4,6-dimethylphenol, 2- oder 4-(1 '-Phenyl-eth-1 '-yl)-phenol, 2-tert- Butyl-6-methylphenol, 2,4,6-Tris-tert-Butylphenol, 2,6-Di-tert.-butylphenol, 2,4-Di-tert.- butylphenol, 4-tert.-Butylphenol, Nonylphenol [1 1066-49-2], Octylphenol [140-66-9], 2,6-Dimethylphenol, Bisphenol A, Bisphenol F, Bisphenol B, Bisphenol C, Bisphenol S, 3,3',5,5'-Tetrabromobisphenol A, 2,6-Di-tert-Butyl-p-kresol, Koresin® der BASF AG, 3,5-Di-tert-Butyl-4-hydroxybenzoesäuremethylester, 4-tert-Butylbrenzcatechin, 2- Hydroxybenzylalkohol, 2-Methoxy-4-methylphenol, 2,3,6-Trimethylphenol, 2,4,5- Trimethylphenol, 2,4,6-Trimethylphenol, 2-lsopropylphenol, 4-lsopropylphenol, 6-Examples of phenols are alkylphenols, for example o-, m- or p-cresol (methylphenol), 2-tert-butyl-4-methylphenol, 6-tert-butyl-2,4-dimethyl-phenol, 2,6- Di-tert-butyl-4-methylphenol, 2-tert-butylphenol, 4-tert-butylphenol, 2,4-di-tert-butylphenol, 2-methyl-4-tert-butylphenol, 4-tert Butyl-2,6-dimethylphenol, or 2,2'-methylenebis (6-tert-butyl-4-methylphenol), 4,4'-oxydiphenyl, 3,4-methylenedioxydiphenol (sesamol), 3 , 4-dimethylphenol, hydroquinone, catechol (1, 2-dihydroxybenzene), 2- (1'-methylcyclohex-1'-yl) -4,6-dimethylphenol, 2- or 4- (1'-phenyl-eth-1 '-yl) -phenol, 2-tert-butyl-6-methylphenol, 2,4,6-tris-tert-butylphenol, 2,6-di-tert-butylphenol, 2,4-di-tert-butylphenol , 4-tert-butylphenol, nonylphenol [1 1066-49-2], octylphenol [140-66-9], 2,6-dimethylphenol, bisphenol A, bisphenol F, bisphenol B, bisphenol C, bisphenol S, 3, 3 ', 5,5'-tetrabromobisphenol A, 2,6-di-tert-butyl-p-cresol, Koresin® from BASF AG, 3,5-di-tert-butyl-4-hydroxybenzoic acid methyl ester, 4-tert-butylcatechol, 2-hydroxybenzyl alcohol, 2-methoxy-4-methylphenol, 2,3,6-trimethylphenol, 2,4,5-trimethylphenol, 2,4,6-trimethylphenol, 2-isopropylphenol, 4- isopropylphenol, 6-
Isopropyl-m-Kresol, n-Octadecyl-ß-(3,5-di-tert-butyl-4-hydroxyphenyl)propionat, 1 ,1 ,3- Tris-(2-methyl-4-hydroxy-5-tert-butylphenyl)butan, 1 ,3,5-Trimethyl-2,4,6-tris-(3,5-di-tert- butyl-4-hydroxybenzyl)benzol, 1 ,3,5,-Tris-(3,5-di-tert-butyl-4- hydroxybenzyl)isocyanurat, 1 ,3,5,-Tris-(3,5-di-tert-butyl-4-hydroxyphenyl)- propionyloxyethyl-isocyanurat, 1 ,3,5-Tris-(2,6-dimethyl-3-hydroxy-4-tert-butylbenzyl)- isocyanurat oder Pentaerythrit-tetrakis-[ß-(3,5,-di-tert-butyl-4-hydroxyphenyl)- propionat], 2,6-Di-tert.-butyl-4-dimethylaminomethyl-phenol, 6-iso.-Butyl-2,4- dinitrophenol, 6-sek.-Butyl-2,4-dinitrophenol, lrganox® 565, 1 141 , 1 192, 1222 und 1425 der Firma Ciba Spezialitätenchemie, 3-(3',5'-Di-tert.-butyl-4'- hydroxyphenyl)propionsäureoctadecylester, 3-(3',5'-Di-tert.-butyl-4'- hydroxyphenyl)propionsäurehexadecylester, 3-(3',5'-Di-tert.-butyl-4'- hydroxyphenyl)propionsäureoctylester, 3-Thia-1 ,5-pentandiol-bis-[(3',5'-di-tert.-butyl-4'- hydroxyphenyl)propionat], 4,8-Dioxa-1 ,1 1-undecandiol-bis-[(3',5'-di-tert.-butyl-4'- hydroxyphenyl)propionat], 4,8-Dioxa-1 ,1 1-undecandiol-bis-[(3'-tert.-butyl-4'-hydroxy-5'- methylphenyl)propionat], 1 ,9-Nonandiol-bis-[(3',5'-di-tert.-butyl-4'- hydroxyphenyl)propionat], 1 ,7-Heptandiamin-bis[3-(3',5'-di-tert.-butyl-4'- hydroxyphenyl)propionsäureamid], 1 ,1-Methandiamin-bis[3-(3',5'-di-tert.-butyl-4'- hydroxyphenyl)propionsäureamid], 3-(3',5'-di-tert.-Butyl-4'- hydroxyphenyl)propionsäurehydrazid, 3-(3',5'-di-Methyl-4'- hydroxyphenyl)propionsäurehydrazid, Bis(3-tert.-Butyl-5-ethyl-2-hydroxy-phen-1- yl)methan, Bis(3,5-di-tert.-Butyl-4-hydroxy-phen-1 -yl)methan, Bis[3-(1 '-methylcyclohex- 1 '-yl)-5-methyl-2-hydroxy-phen-1 -yl]methan, Bis(3-tert.-Butyl-2-hydroxy-5-methyl-phen- 1-yl)methan, 1 ,1-Bis(5-tert.-Butyl-4-hydroxy-2-methyl-phen-1-yl)ethan, Bis(5-tert.-Butyl- 4-hydroxy-2-methyl-phen-1 -yl)sulfid, Bis(3-tert.-Butyl-2-hydroxy-5-methyl-phen-1 - yl)sulfid , 1 ,1 -Bis(3,4-Dimethyl-2-hydroxy-phen-1 -yl)-2-methylpropan, 1 , 1 -Bis(5-tert- Butyl-3-methyl-2-hydroxy-phen-1 -yl)-butan, 1 ,3,5-Tris[1 '-(3",5"-di-tert.-Butyl-4"-hydroxy- phen-1"-yl)-meth-1'-yl]-2,4,6-trimethylbenzol, 1 ,1 ,4-Tris(5'-tert.-Butyl-4'-hydroxy-2'- methyl-phen-1 '-yl)butan, Aminophenole, wie z.B. para-Aminophenol, 3- Diethylaminophenol, Nitrosophenole, wie z.B. para-Nitrosophenol, p-Nitroso-o-Kresol, Alkoxyphenole, beispielsweise 2-Methoxyphenol (Guajacol, Brenzcatechinmonomethy- lether), 2-Ethoxyphenol, 2-lsopropoxyphenol, 4-Methoxyphenol (Hydrochinonmono- methylether), Mono- oder Di-tert.-Butyl-4-methoxyphenol, 3,5-Di-tert-butyl-4- hydroxyanisol, 3-Hydroxy-4-methoxybenzylalkohol, 2,5-Dimethoxy-4- hydroxybenzylalkohol (Syringaalkohol), 4-Hydroxy-3-methoxybenzaldehyd (Vanillin), 4- Hydroxy-3-ethoxybenzaldehyd (Ethylvanillin), 3-Hydroxy-4-methoxybenzaldehyd (Isovanillin), 1-(4-Hydroxy-3-methoxy-phenyl)ethanon (Acetovanillon), Eugenol, Di- hydroeugenol, Isoeugenol, Tocopherole, wie z.B. α-, ß-, v-, δ- und ε-Tocopherol, Tocol, α-Tocopherolhydrochinon, Hydrochinon oder Hydrochinonmonomethylether, 2,5-Di- tert.-Butylhydrochinon, 2-Methyl-p-hydrochinon, 2,3-Dimethylhydrochinon, Trimethyl- hydrochinon, 4-Methylbrenzcatechin, tert-Butylhydrochinon, 3-Methylbrenzcatechin, Benzochinon, 2-Methyl-p-hydrochinon, 2,3-Dimethylhydrochinon, Trimethylhydrochi- non, 3-Methylbrenzcatechin, 4-Methylbrenzcatechin, tert-Butylhydrochinon, 4-Isopropyl-m-cresol, n-octadecyl-β- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate, 1,1,3-tris (2-methyl-4-hydroxy-5-tert-butyl) butylphenyl) butane, 1, 3,5-trimethyl-2,4,6-tris- (3,5-di-tert-butyl-4-hydroxybenzyl) benzene, 1, 3.5, -Tris- (3,5 di-tert-butyl-4-hydroxybenzyl) isocyanurate, 1,3,5-tris (3,5-di-tert-butyl-4-hydroxyphenyl) -propionyloxyethyl isocyanurate, 1,3,5-tris- (2,6-dimethyl-3-hydroxy-4-tert-butylbenzyl) isocyanurate or pentaerythritol tetrakis [β- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate], 2.6 -Di-tert-butyl-4-dimethylaminomethyl-phenol, 6-iso-butyl-2,4-dinitrophenol, 6-sec-butyl-2,4-dinitrophenol, Irganox® 565, 1 141, 1 192, 1222 and 1425 from Ciba Spezialitätenchemie, octadecyl 3- (3 ', 5'-di-tert-butyl-4'-hydroxyphenyl) propionate, 3- (3', 5'-di-tert-butyl-4'- hydroxyphenyl) propionic acid hexadecyl ester, octyl 3- (3 ', 5'-di-tert-butyl-4'-hydroxyphenyl) propionate, 3-thia-1, 5-pentanediol bis - [(3', 5'-di-tert .-butyl-4'-hydroxyphenyl) propionate], 4,8-dioxa 1,1,1-undecanediol bis - [(3 ', 5'-di-tert-butyl-4'-hydroxyphenyl) propionate], 4,8-dioxa-1,1,1-undecanediol bis - [( 3'-tert-butyl-4'-hydroxy-5'-methylphenyl) propionate], 1, 9-nonanediol bis - [(3 ', 5'-di-tert-butyl-4'-hydroxyphenyl) propionate ], 1, 7-heptanediamine bis [3- (3 ', 5'-di-tert-butyl-4'-hydroxyphenyl) propionic acid amide], 1, 1-methanediamine bis [3- (3', 5 ' di (tert-butyl-4'-hydroxyphenyl) propionic acid amide], 3- (3 ', 5'-di-tert-butyl-4'-hydroxyphenyl) propionic acid hydrazide, 3- (3', 5'-di- Methyl 4'-hydroxyphenyl) propionic acid hydrazide, bis (3-tert-butyl-5-ethyl-2-hydroxy-phen-1-yl) methane, bis (3,5-di-tert-butyl-4-hydroxy -phen-1-yl) methane, bis [3- (1'-methylcyclohex-1'-yl) -5-methyl-2-hydroxy-phen-1-yl] methane, bis (3-tert.-butyl) 2-hydroxy-5-methyl-phen- 1-yl) methane, 1,1-bis (5-tert-butyl-4-hydroxy-2-methylphen-1-yl) ethane, bis (5-tert-butyl-4-hydroxy-2- methyl-phen-1-yl) sulfide, bis (3-tert-butyl-2-hydroxy-5-methylphen-1-yl) sulfide, 1,1-bis (3,4-dimethyl-2-hydroxy -phen-1-yl) -2-methylpropane, 1,1-bis (5-tert-butyl-3-methyl-2-hydroxy-phen-1-yl) -butane, 1,3,5-tris [1 '- (3 ", 5" -di-tert-butyl-4 "-hydroxy-phen-1" -yl) -meth-1'-yl] -2,4,6-trimethylbenzene, 1,1,4 Tris (5'-tert-butyl-4'-hydroxy-2'-methyl-phen-1'-yl) butane, aminophenols such as para-aminophenol, 3-diethylaminophenol, nitrosophenols such as para-nitrosophenol, p-nitroso-o-cresol, alkoxyphenols, for example 2-methoxyphenol (guaiacol, catechol monomethyl ether), 2-ethoxyphenol, 2-isopropoxyphenol, 4-methoxyphenol (hydroquinone monomethyl ether), mono- or di-tert-butyl-4 methoxyphenol, 3,5-di-tert-butyl-4-hydroxyanisole, 3-hydroxy-4-methoxybenzyl alcohol, 2,5-dimethoxy-4-hydroxybenzyl alcohol (syringa alcohol), 4-hydroxy-3-methoxybenzaldehyde (vanillin), 4 - hydroxy-3 ethoxybenzaldehyde (ethylvanillin), 3-hydroxy-4-methoxybenzaldehyde (isovanillin), 1- (4-hydroxy-3-methoxyphenyl) ethanone (acetovanillon), eugenol, dihydroeugenol, isoeugenol, tocopherols, such as α-, β-, v-, δ- and ε-tocopherol, tocol, α-tocopherol hydroquinone, hydroquinone or hydroquinone monomethyl ether, 2,5-di-tert-butylhydroquinone, 2-methyl-p-hydroquinone, 2,3-dimethylhydroquinone, trimethyl- hydroquinone, 4-methylcatechol, tert-butylhydroquinone, 3-methylcatechol, benzoquinone, 2-methyl-p-hydroquinone, 2,3-dimethylhydroquinone, trimethylhydroquinone, 3-methylcatechol, 4-methylcatechol, tert-butylhydroquinone, 4-
Ethoxyphenol, 4-Butoxyphenol, Hydrochinonmonobenzylether, p-Phenoxyphenol, 2- Methylhydrochinon, 2,5-Di-tert.-Butylhydrochinon, 2,5-Di-tert.-Amylhydrochinon, sowie 2,3-Dihydro-2,2-dimethyl-7-hydroxybenzofuran (2,2-Dimethyl-7-hydroxycumaran), 6- Hydroxy-2,5,7,8-tetramethylchroman-2-carbonsäure (Trolox®), und deren DerivateEthoxyphenol, 4-butoxyphenol, hydroquinone monobenzyl ether, p-phenoxyphenol, 2-methylhydroquinone, 2,5-di-tert-butylhydroquinone, 2,5-di-tert-amylhydroquinone, and 2,3-dihydro-2,2-dimethyl 7-hydroxybenzofuran (2,2-dimethyl-7-hydroxycoumaran), 6-hydroxy-2,5,7,8-tetramethylchroman-2-carboxylic acid (Trolox®), and derivatives thereof
Dabei handelt es sich bevorzugt um solche Phenole, die an dem aromatischen Ring genau eine phenolische Hydroxygruppe aufweisen und besonders bevorzugt um solche, die in ortho-Position, ganz besonders bevorzugt in ortho- und para-Position zur phenolischen Hydroxygruppe einen beliebigen Substituenten, bevorzugt eine Al- kylgruppe aufweisen.These are preferably those phenols which have exactly one phenolic hydroxyl group on the aromatic ring and particularly preferably those which are in the ortho position, very particularly preferably in the ortho and para position to the phenolic hydroxy group, an arbitrary substituent, preferably one Have alkyl group.
Solche Phenole können auch Bestandteile eines polyphenolischen Systems mit mehren Phenol-Gruppen sein wie Pentaerythrit-tetrakis-[ß-(3,5,-di-tert-butyl-4- hydroxyphenyl)-propionat] (z.B. Irganox® 1010), Irganox® 1330, 1 ,3,5-tris(3,5-di-tert- butyl-4-hydroxybenzyl)-1 ,3,5-triazin-2,4,6(1 H,3H,5H)-trion (z.B. Irganox® 31 14), jeweils Produkte der Ciba Spezialitätenchemie.Such phenols may also be components of a polyphenolic system having a plurality of phenolic groups, such as pentaerythritol tetrakis- [β- (3,5-di-tert-butyl-4-hydroxyphenyl) -propionate] (eg Irganox® 1010), Irganox® 1330, 1, 3,5-tris (3,5-di-tert-butyl-4-hydroxybenzyl) -1,3,5-triazine-2,4,6 (1H, 3H, 5H) -trione (eg Irganox® 31 14), in each case products of Ciba Specialty Chemicals.
Entsprechende Produkte sind z.B. unter den Handelsnamen Irganox® (Ciba Spezialitätenchemie), Sumilizer® der Firma Sumitomo, Lowinox® der Fa. Great Lakes, Cyanox® der Fa. Cytec erhältlich. Denkbar sind auch z.B. Thiodiethylen-bis[3-[3,5-di-tert.-butyl-4- hydroxyphenyl]propionat] (Irganox® 1035) und 6,6'-Di-tert.-butyl-2,2'-thiodi-p-kresol (z.B. Irganox® 1081 ), jeweils Produkte der Ciba Spezialitätenchemie.Corresponding products are available, for example, under the trade names Irganox® (Ciba Specialty Chemicals), Sumilizer® from Sumitomo, Lowinox® from Great Lakes, Cyanox® from Cytec. Also conceivable are, for example, thiodiethylene-bis [3- [3,5-di-tert-butyl-4-hydroxyphenyl] propionate] (Irganox® 1035) and 6,6'-di-tert-butyl-2,2 ' -thiodi-p-cresol (eg Irganox® 1081), in each case products of Ciba Specialty Chemicals.
Des weiteren kann optional noch ein Lösungsmittel oder Lösungsmittelgemisch (E) anwesend sein.Furthermore, optionally, a solvent or solvent mixture (E) may be present.
Als Lösungsmittel einsetzbar sind solche, die keine gegenüber Isocyanatgruppen oder verkappten Isocyanatgruppen reaktiven Gruppen aufweisen und in denen die Polyiso- cyanate zu mindestens 10 Gew%, bevorzugt zu mindestens 25, besonders bevorzugt zu mindestens 50, ganz besonders bevorzugt zu mindestens 75, insbesondere zu mindestens 90 und speziell zu mindestens 95 Gew% löslich sind.Useful solvents are those which have no groups reactive toward isocyanate groups or blocked isocyanate groups and in which the polyisocyanates are at least 10% by weight, preferably at least 25, more preferably at least 50, most preferably at least 75, in particular at least 90 and especially at least 95 wt% are soluble.
Beispiele für derartige Lösungsmittel sind aromatische (einschließlich alkylierter Benzo- Ie und Naphthaline) und/oder (cyclo)aliphatische Kohlenwasserstoffe und deren Gemische, chlorierte Kohlenwasserstoffe, Ketone, Ester, alkoxylierte Alkansäurealkylester, Ether, respektive Gemische der Lösungsmittel.Examples of such solvents are aromatic (including alkylated benzene and naphthalenes) and / or (cyclo) aliphatic hydrocarbons and mixtures thereof, chlorinated hydrocarbons, ketones, esters, alkoxylated Alkansäurealkylester, ethers, respectively mixtures of solvents.
Als aromatisch Kohlenwasserstoffgemische sind solche bevorzugt, die überwiegend aromatische C7- bis Cu-Kohlenwasserstoffe umfassen und einen Siedebereich von 1 10 bis 300 0C umfassen können, besonders bevorzugt sind Toluol, o-, m- oder p- XyIoI, Trimethylbenzolisomere, Tetramethylbenzolisomere, Ethylbenzol, Cumol, Tetra- hydronaphthalin und solche enthaltende Gemische.As aromatic hydrocarbon mixtures, preferred are those which comprise predominantly aromatic C7- to Cu-hydrocarbons and may comprise a boiling range from 1 10 to 300 0 C, more preferably toluene, o-, m- or p-xylene, trimethylbenzene isomers, tetramethylbenzene, ethylbenzene , Cumene, tetrahydronaphthalene and mixtures containing such.
Beispiele dafür sind die Solvesso®-Marken der Firma ExxonMobil Chemical, besonders Solvesso® 100 (CAS-Nr. 64742-95-6, überwiegend Cg und Cio-Aromaten, Siedebereich etwa 154 - 178 0C), 150 (Siedebereich etwa 182 - 207 0C) und 200 (CAS-Nr. 64742-94-5), sowie die Shellsol®-Marken der Firma Shell, Caromax® (z.B. Caromax® 18) der Firma Petrochem Carless und Hydrosol der Firma DHC (z.B. als Hydrosol® A 170). Kohlenwasserstoffgemische aus Paraffinen, Cycloparaffinen und Aromaten sind auch unter den Bezeichnungen Kristallöl (beispielsweise Kristallöl 30, Siedebereich etwa 158 - 198 0C oder Kristallöl 60: CAS-Nr. 64742-82-1 ), Testbenzin (beispielsweise ebenfalls CAS-Nr. 64742-82-1) oder Solventnaphtha (leicht: Siedebereich etwa 155 - 180 0C, schwer: Siedebereich etwa 225 - 300 0C) im Handel erhält- lieh. Der Aromatengehalt derartiger Kohlenwasserstoffgemische beträgt in der Regel mehr als 90 Gew%, bevorzugt mehr als 95, besonders bevorzugt mehr als 98 und ganz besonders bevorzugt mehr als 99 Gew%. Es kann sinnvoll sein, Kohlenwasserstoffgemische mit einem besonders verringerten Gehalt an Naphthalin einzusetzen.Examples include the Solvesso® brands of ExxonMobil Chemical, especially Solvesso® 100 (CAS No. 64742-95-6, predominantly Cg and Cio-aromatics, boiling range about 154-178 0 C), 150 (boiling range about 182 207 0 C) and 200 (CAS No. 64742-94-5), as well as the Shellsol® brands from Shell, Caromax® (eg Caromax® 18) from Petrochem Carless and Hydrosol from DHC (eg as Hydrosol® A 170). Hydrocarbon mixtures of paraffins, cycloparaffins and aromatics are also available under the designations crystal oil (for example, crystal oil 30, boiling range about 158-198 0 C or crystal oil. 60: CAS No. 64742-82-1), petroleum spirit (for example likewise CAS No. 64742-. 82-1) or solvent naphtha (light: boiling range about 155-180 0 C, heavy: boiling range about 225-300 0 C) lent commercially. The aromatic content of such hydrocarbon mixtures is generally more than 90% by weight, preferably more than 95, more preferably more than 98, and very preferably more than 99% by weight. It may be useful to use hydrocarbon mixtures with a particularly reduced content of naphthalene.
(Cyclo)aliphatische Kohlenwasserstoffe sind beispielsweise Dekalin, alkyliertes Dekalin und Isomerengemische von geradlinigen oder verzweigten Alkanen und/oder Cycloal- kanen. Der Gehalt an aliphatischen Kohlenwasserstoffen beträgt in der Regel weniger als 5, bevorzugt weniger als 2,5 und besonders bevorzugt weniger als 1 Gew%.Examples of (cyclo) aliphatic hydrocarbons include decalin, alkylated decalin and isomer mixtures of straight-chain or branched alkanes and / or cycloalkanes. The content of aliphatic hydrocarbons is generally less than 5, preferably less than 2.5 and more preferably less than 1% by weight.
Ester sind beispielsweise n-Butylacetat, Ethylacetat, 1 -Methoxypropylacetat-2 und 2- Methoxyethylacetat.Esters include, for example, n-butyl acetate, ethyl acetate, 1-methoxypropyl acetate-2 and 2-methoxyethyl acetate.
Ether sind beispielsweise THF, Dioxan sowie die Dimethyl-, -ethyl- oder -n-butylether von Ethylenglykol, Diethylenglykol, Triethylenglykol, Propylenglykol, Dipropylenglykol oder Tripropylenglykol.Ethers are, for example, THF, dioxane and the dimethyl, ethyl or n-butyl ethers of ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, dipropylene glycol or tripropylene glycol.
Ketone sind beispielsweise Aceton, Diethylketon, Ethylmethylketon, Isobutylmethylke- ton, Methylamylketon und tert-Butylmethylketon.Examples of ketones are acetone, diethyl ketone, ethyl methyl ketone, isobutyl methyl ketone, methyl amyl ketone and tert-butyl methyl ketone.
Überraschenderweise wurde gefunden, dass die Lösungsmittel in Bezug auf die Aufgabenstellung unterschiedlich problematisch sind. Patentgemäße Polyisocyanatzu- sammensetzungen, welche Ketone oder Aromatengemische (beispielsweise solvent naphtha-Mischungen) enthalten, sind besonders kritisch in Bezug auf Farbzahlentstehung bei Lagerung. Dagegen sind Ester, Ether, und einzelne Aromaten wie XyIoI oder dessen Isomerengemische unproblematischer. Überraschend ist dies insofern, als Xy- lole analog den Aromatengemischen ebenfalls benzylische Wasserstoff-Atome tragen, die an einer Farbentstehung beteiligt sein könnten. Dazu kommt, dass solvent naphtha-Mischungen abhängig von der Bezugsquelle und Lagerzeiten sich bei Einsatz in den Polyisocyanatzusammensetzungen deutlich unterschiedlich auf den Farbzahldrift auswirken können.Surprisingly, it has been found that the solvents are problematic in terms of the problem. Patentful Polyisocyanatzu- compositions containing ketones or aromatic mixtures (for example, solvent naphtha mixtures) are particularly critical in terms of color formation on storage. In contrast, esters, ethers, and individual aromatics such as XyIoI or its isomer mixtures are less problematic. This is surprising insofar as xylenes also carry benzylic hydrogen atoms analogously to the aromatic mixtures, which could be involved in color formation. In addition, solvent naphtha mixtures, depending on the source of supply and storage times, can have significantly different effects on the color number drift when used in the polyisocyanate compositions.
Optional kann noch ein als weitere stabilisierend wirkende Verbindung mindestens ein, bevorzugt genau ein saurer Stabilisator (F) zugesetzt werden. Dabei handelt es sich um Bransted-Säuren.Optionally, it is also possible to add at least one, preferably exactly one acidic, stabilizer (F) as a further stabilizing compound. These are Bransted acids.
In Betracht kommen organische Monocarbonsäuren und/oder organische Polycarbon- säuren, z.B. lineare oder verzweigte, aliphatische Monocarbonsäuren mit 1 bis 12 C- Atomen, vorzugsweise 1 bis 8 C-Atomen, die gegebenenfalls mit Halogenatomen, vorzugsweise Chloratomen und/oder Alkoxygruppen mit 1 bis 12 C-Atomen, vorzugsweise 1 bis 6 C-Atomen, insbesondere Methoxy- und/oder Ethoxygruppen substituiert sein können, wie z.B. Ameisensäure, Essigsäure, Propionsäure, 2,2-Dimethylpropionsäure, Buttersäure, Isobuttersäure, 2-Methoxybuttersäure, n-Valeriansäure, Chloressigsäure, Capronsäure, 2-Ethylhexansäure, n-Heptylsäure, n-Octylsäure, Caprylsäure und Pe- largonsäure, aromatische Monocarbonsäuren mit 6 bis 12 C-Atomen, wie z.B. Benzoe- säure, Toluylsäure und Napthensäure, aliphatische Polycarbonsäure mit 2 bis 12 C- Atomen, vorzugsweise 4 bis 6 C-Atomen, wie z.B. Oxalsäure, Bernsteinsäure, Maleinsäure, Fumarsäure, 2-Ethyl-bernsteinsäure, Glutarsäure, 2-Methylglutarsäure, Adipin- säure, 2-Methyl-, 2,2-Dimethyl-adipinsäure, 1 ,8-Octansäure, 1 ,10-Decansäure und 1 ,12-Dodecansäure, aromatische Dicarbonsäuren mit 8 bis 12 C-Atomen, wie z.B. Phthalsäure, Terephthalsäure und Isophthalsäure, Carbonsäurechloride z.B. aliphati- sche und aromatische Monocarbonsäurechloride, Carbonsäuremono- und -dichloride von aliphatischen und aromatischen Polycarbonsäuren vorzugsweise Dicarbonsäuren, anorganischen Säuren, wie z.B. Phosphorsäure, phosphorige Säure und Salzsäure und Diester z.B. die Alkyl- und/oder Aryl-diester der Phosphorsäure und/oder phosphorigen Säure oder anorganische Säurechloride wie z.B. Phosphoroxychlorid oder Thio- nylchlorid. Die sauren Stabilisatoren können einzeln oder in Form einer Mischung aus mindestens zwei sauren Stabilisatoren verwendet werden.Suitable organic monocarboxylic acids and / or organic polycarboxylic acids, for example linear or branched, aliphatic monocarboxylic acids having 1 to 12 carbon atoms, preferably 1 to 8 carbon atoms, optionally with halogen atoms, preferably chlorine atoms and / or alkoxy groups with 1 to 12 C atoms, preferably 1 to 6 C atoms, in particular methoxy and / or ethoxy groups may be substituted, such as formic acid, acetic acid, propionic acid, 2,2-dimethylpropionic acid, butyric acid, isobutyric acid, 2-methoxybutyric acid, n-valeric acid, Chloroacetic acid, caproic acid, 2-ethylhexanoic acid, n-heptanoic acid, n-octylic acid, caprylic acid and perboronic acid, aromatic monocarboxylic acids having 6 to 12 C atoms, such as, for example, benzoic acid, toluic acid and naphthenic acid, aliphatic polycarboxylic acid having 2 to 12 C atoms. Atoms, preferably 4 to 6 C-atoms, such as oxalic acid, succinic acid, maleic acid, fumaric acid, 2-ethyl-succinic acid, glutaric acid, 2-methylglutaric acid, A dipin- acid, 2-methyl, 2,2-dimethyl-adipic acid, 1, 8-octanoic acid, 1, 10-decanoic acid and 1, 12-dodecanoic acid, aromatic dicarboxylic acids having 8 to 12 carbon atoms, such as phthalic acid, terephthalic acid and isophthalic acid Carboxylic acid chlorides, for example aliphatic and aromatic monocarboxylic acid chlorides, carboxylic acid mono- and dichlorides of aliphatic and aromatic polycarboxylic acids, preferably dicarboxylic acids, inorganic acids, such as phosphoric acid, phosphorous acid and hydrochloric acid and diesters, for example the alkyl and / or aryl diesters of phosphoric acid and / or phosphorous acid or inorganic acid chlorides such as phosphorus oxychloride or thiophyl chloride. The acidic stabilizers may be used singly or in the form of a mixture of at least two acidic stabilizers.
Vorzugsweise finden als saure Stabilisatoren Verwendung aliphatische Monocarbon- säuren mit 1 bis 8 C-Atomen, wie z.B. Ameisensäure, Essigsäure, aliphatische Dicarbonsäuren mit 2 bis 6 C-Atomen, wie z.B. Oxalsäure und insbesondere 2-Ethyl- hexansäure, Chlorpropionsäure und/oder Methoxyessigsäure.Preferably used as acidic stabilizers use aliphatic monocarboxylic acids having 1 to 8 carbon atoms, such as. Formic acid, acetic acid, aliphatic dicarboxylic acids having 2 to 6 C atoms, such as e.g. Oxalic acid and in particular 2-ethylhexanoic acid, chloropropionic acid and / or methoxyacetic acid.
Als weitere lacktypische Additive (G) können beispielsweise verwendet werden: andere Antioxidantien wie Phosphite des Typs P(ORa)(ORb) (ORC) mit Ra, Rb, Rc als gleichen oder unterschiedlichen aliphatischen oder aromatischen Resten (die auch cyclische oder spiro-Strukturen aufbauen können), UV-Stabilisatoren wie UV-Absorber und geeignete Radikalfängern (insbesondere HALS-Verbindungen, Hindered Amin Light Sta- bilizer), Aktivatoren (Beschleuniger), Trockenmittel, Füllmittel, Pigmente, Farbstoffe, antistatische Agentien, Flammschutzmittel, Verdicker, thixotrope Agentien, oberflächenaktive Agentien, Viskositätsmodifikatoren, Plastifizierer oder Chelatbildner. Bevor- zugt sind UV-Stabilisatoren.As further paint typical additives (G) can be used for example: other antioxidants such as phosphites of the type P (OR a ) (OR b ) (OR C ) with R a , R b , R c as the same or different aliphatic or aromatic radicals (which can also build up cyclic or spiro structures), UV stabilizers such as UV absorbers and suitable radical scavengers (in particular HALS compounds, hindered amine light stabilizers), activators (accelerators), drying agents, fillers, pigments, dyes, antistatic agents, Flame retardants, thickeners, thixotropic agents, surface-active agents, viscosity modifiers, plasticizers or chelating agents. Preference is given to UV stabilizers.
Geeignete UV-Absorber umfassen Oxanilide, Triazine und Benzotriazol (letztere erhältlich als z.B. Tinuvin® -Marken der Ciba Spezialitätenchemie) und Benzophenone (z.B. Chimassorb® 81 der Ciba Spezialitätenchemie). Bevorzugt sind z.B. 95 % Benzolpro- pansäure, 3-(2H-Benzotriazol-2-yl)-5-(1 ,1-dimethylethyl)-4-hydroxy-, C7-9-verzweigte und lineare Alkylester; 5 % 1-Methoxy-2-propylacetat (z.B. Tinuvin® 384) und α-[3-[3- (2H-Benzotriazol-2-yl)-5-(1 ,1 ,-dimethylethyl)-4-hydroxyphenyl]-1-oxopropyl]-ω- hydroxypoly(oxo-1 ,2-ethanediyl) (z.B. Tinuvin® 1 130), jeweils Produkte z.B. der Ciba Spezialitätenchemie. DL-Alpha-Tocopherol, Tocopherol, Zimtsäurederivate und Cya- noacrylate können ebenfalls zu diesem Zweck eingesetzt werden.Suitable UV absorbers include oxanilides, triazines and benzotriazole (the latter available as, for example, Tinuvin® brands from Ciba Specialty Chemicals) and benzophenones (e.g., Chimassorb® 81 from Ciba Specialty Chemicals). Preferred are e.g. 95% benzene propanoic acid, 3- (2H-benzotriazol-2-yl) -5- (1, 1-dimethylethyl) -4-hydroxy, C7-9 branched and linear alkyl esters; 5% 1-methoxy-2-propyl acetate (eg Tinuvin® 384) and α- [3- [3- (2H-benzotriazol-2-yl) -5- (1,1-dimethylethyl) -4-hydroxyphenyl] - 1-oxopropyl] -ω-hydroxypoly (oxo-1,2-ethanediyl) (eg Tinuvin® 1 130), in each case products eg Ciba Specialty Chemicals. DL-alpha-tocopherol, tocopherol, cinnamic acid derivatives and cyanoacrylates can also be used for this purpose.
Diese können allein oder zusammen mit geeigneten Radikalfängern, beispielsweise sterisch gehinderten Aminen (oft auch als HALS -oder HAS-Verbindungen bezeichnet; Hindered Amine (Light) Stabilizer) wie 2,2,6,6-Tetramethylpiperidin, 2,6-Di-tert- butylpiperidin oder deren Derivaten, z. B. Bis-(2,2,6,6-tetra-methyl-4-pi- peridyl)sebacinat, eingesetzt werden. Diese sind z.B. erhältlich als Tinuvin®- und Chi- massorb®-Marken der Ciba Spezialitätenchemie. Bevorzugt im gemeinsamen Einsatz mit Lewis-Säuren sind jedoch solche gehinderten Aminen bevorzugt, die N-alkyliert sind, beispielsweise Bis (1 ,2,2,6,6-pentamethyl-4-piperidinyl)-[[3,5-bis(1 ,1- dimethylethyl)-4-hydroxyphenyl]methyl]butylmalonat (z.B. Tinuvin® 144 der Ciba Spezialitätenchemie); eine Mischung aus Bis(1 ,2,2,6,6-Pentamethyl-4-Piperidinyl)sebacat und Methyl(1 ,2,2,6,6-Pentamethyl-4-Piperidinyl)sebacat (z.B. Tinuvin® 292 der Ciba Spezialitätenchemie); oder die N-(O-Alkyliert) sind, wie z.B. Dekandisäure, bis(2, 2,6,6- tetramethyl-1-(octyloxy)-4-piperidinyl)ester, Reaktionsprodukte mit 1 ,1- Dimethylethylhydroperoxyd und Oktan (z.B. Tinuvin® 123 der Ciba Spezialitätenchemie).These may be used alone or together with suitable radical scavengers, for example sterically hindered amines (often also referred to as HALS or HAS compounds; hindered amines (Light) Stabilizers) such as 2,2,6,6-tetramethylpiperidine, 2,6-di-tert - butylpiperidine or its derivatives, for. For example, bis (2,2,6,6-tetra-methyl-4-piperidyl) sebacinate can be used. These are available, for example, as Tinuvin® and Chi- massorb® grades from Ciba Specialty Chemicals. Preferably in common use with Lewis acids, however, preferred are those hindered amines which are N-alkylated, for example, bis (1,2,2,6,6-pentamethyl-4-piperidinyl) - [[3,5-bis (1,1-dimethylethyl ) -4-hydroxyphenyl] methyl] butyl malonate (eg Tinuvin® 144 from Ciba Specialty Chemicals); a mixture of bis (1, 2,2,6,6-pentamethyl-4-piperidinyl) sebacate and methyl (1, 2,2,6,6-pentamethyl-4-piperidinyl) sebacate (eg Tinuvin® 292 from Ciba Specialty Chemicals ); or the N- (O-alkylated), such as decanoic acid, bis (2, 2,6,6-tetramethyl-1- (octyloxy) -4-piperidinyl) esters, reaction products with 1, 1-dimethylethyl hydroperoxide and octane (eg Tinuvin® 123 from Ciba Specialty Chemicals).
UV-Stabilisatoren werden üblicherweise in Mengen von 0,1 bis 5,0 Gew.-%, bezogen auf die in der Zubereitung enthaltenen festen Komponenten, eingesetzt.UV stabilizers are usually used in amounts of 0.1 to 5.0 wt .-%, based on the solid components contained in the preparation.
Als Verdicker kommen neben radikalisch (co)polymerisierten (Co)Polymerisaten, übli- che organische und anorganische Verdicker wie Hydroxymethylcellulose oder Bentonit in Betracht.Suitable thickeners besides free-radically (co) polymerized (co) polymers, customary organic and inorganic thickeners such as hydroxymethylcellulose or bentonite are also suitable.
Als Chelatbildner können z.B. Ethylendiaminessigsäure und deren Salze sowie ß-Di- ketone verwendet werden.As chelating agents, e.g. Ethylenediaminetic acid and its salts and ß-di-ketones are used.
Weiterhin können noch als Komponente (H) Füllstoffe, Farbstoffe und/oder Pigmente enthalten sein.Furthermore, fillers, dyes and / or pigments may also be present as component (H).
Pigmente im eigentlichen Sinne sind gemäß CD Römpp Chemie Lexikon - Version 1.0, Stuttgart/New York: Georg Thieme Verlag 1995 unter Verweis auf Dl N 55943 partikelförmige "im Anwendungsmedium praktisch unlösliche, anorganische oder organische, bunte oder unbunte Farbmittel".Pigments in the true sense are according to CD Römpp Chemie Lexikon - Version 1.0, Stuttgart / New York: Georg Thieme Verlag 1995 with reference to Dl N 55943 particulate "practically insoluble in the application medium, inorganic or organic, colored or achromatic colorant".
Praktisch unlöslich bedeutet dabei eine Löslichkeit bei 25 0C unter 1 g / 1000 g An- wendungsmedium, bevorzugt unter 0,5, besonders bevorzugt unter 0,25, ganz besonders bevorzugt unter 0,1 und insbesondere unter 0,05 g / 1000 g Anwendungsmedium.In this case, virtually insoluble means a solubility at 25 ° C. below 1 g / 1000 g of application medium, preferably below 0.5, more preferably below 0.25, even more preferably below 0.1 and in particular below 0.05 g / 1000 g application medium.
Beispiele für Pigmente im eigentlichen Sinne umfassen beliebige Systeme von Absorp- tions- und/oder Effektpigmenten, bevorzugt Absorptionspigmente. Anzahl und Auswahl der Pigmentkomponenten sind dabei keinerlei Beschränkungen unterworfen. Sie können den jeweiligen Erfordernissen, beispielsweise dem gewünschten Farbeindruck, beliebig angepaßt werden, beispielsweise wie in Schritt a) beschrieben. Beispielsweise können alle Pigmentkomponenten eines standardisierten Mischlacksystems zugrunde liegen.Examples of pigments in the true sense include any systems of absorption and / or effect pigments, preferably absorption pigments. Number and selection of the pigment components are not subject to any restrictions. They can be adapted to the particular requirements, for example the desired color impression, as desired, for example as described in step a). For example, all the pigment components of a standardized mixed-paint system can be based.
Unter Effektpigmenten sind alle Pigmente zu verstehen, die einen plättchenförmigen Aufbau zeigen und einer Oberflächenbeschichtung spezielle dekorative Farbeffekte verleihen. Bei den Effektpigmenten handelt es sich beispielsweise um alle in der Fahrzeug- und Industrielackierung üblicherweise einsetzbaren effektgebenden Pigmente. Beispiele für derartige Effektpigmente sind reine Metallpigmente; wie z.B. Aluminium-, Eisen- oder Kupferpigmente; Interferenzpigmente, wie z.B. titandioxidbeschichteter Glimmer, eisenoxidbeschichteter Glimmer, mischoxidbeschichteter Glimmer (z.B. mit Titandioxid und Fe2Ü3 oder Titandioxid und O2O3), metalloxidbeschichtetes Aluminium, oder Flüssigkristallpigmente.Effect pigments are to be understood as meaning all pigments which have a platelet-shaped structure and a decorative surface coating with special decorative color effects to lend. The effect pigments are, for example, all effect pigments which can usually be used in vehicle and industrial coating. Examples of such effect pigments are pure metal pigments; such as aluminum, iron or copper pigments; Interference pigments such as titanium dioxide coated mica, iron oxide coated mica, mixed oxide coated mica (eg with titanium dioxide and Fe2O3 or titanium dioxide and O2O3), metal oxide coated aluminum, or liquid crystal pigments.
Bei den farbgebenden Absorptionspigmenten handelt es sich beispielsweise um übli- che in der Lackindustrie einsetzbare organische oder anorganische Absorptionspigmente. Beispiele für organische Absorptionspigmente sind Azopigmente, Phthalocya- nin-, Chinacridon- und Pyrrolopyrrolpigmente. Beispiele für anorganische Absorptionspigmente sind Eisenoxidpigmente, Titandioxid und Ruß.The coloring absorption pigments are, for example, customary organic or inorganic absorption pigments which can be used in the coatings industry. Examples of organic absorption pigments are azo pigments, phthalocyanine, quinacridone and pyrrolopyrrole pigments. Examples of inorganic absorption pigments are iron oxide pigments, titanium dioxide and carbon black.
Farbstoffe sind ebenfalls Farbmittel und unterscheiden sich von den Pigmenten durch ihre Löslichkeit im Anwendungsmedium, d.h. sie weisen bei 25 0C eine Löslichkeit über 1 g / 1000 g im Anwendungsmedium auf.Dyes are also colorants and differ from the pigments by their solubility in the application medium, ie they have at 25 0 C, a solubility above 1 g / 1000 g in the application medium.
Beispiele für Farbstoffe sind Azo-, Azin-, Anthrachinon-, Acridin-, Cyanin-, Oxazin-, Polymethin-, Thiazin-, Triarylmethan-Farbstoffe. Diese Farbstoffe können Anwendung finden als basische oder kationische Farbstoffe, Beizen-, Direkt-, Dispersions-, Ent- wicklungs-, Küpen-, Metallkomplex-, Reaktiv-, Säure-, Schwefel-, Kupplungs- oder Substantive Farbstoffe.Examples of dyes are azo, azine, anthraquinone, acridine, cyanine, oxazine, polymethine, thiazine, triarylmethane dyes. These dyes may find application as basic or cationic dyes, mordant, direct, disperse, development, vat, metal complex, reactive, acid, sulfur, coupling or substantive dyes.
Als koloristisch inerte Füllstoffe sind alle Stoffe/Verbindungen zu verstehen, die einerseits koloristisch unwirksam sind; d.h. die eine geringe Eigenabsorption zeigen und deren Brechzahl ähnlich der Brechzahl des Beschichtungsmediums ist, und die andererseits in der Lage sind, die Orientierung (parallele Ausrichtung) der Effektpigmente in der Oberflächenbeschichtung, d.h. im applizierten Lackfilm, zu beeinflussen, ferner Eigenschaften der Beschichtung oder der Beschichtungsmassen, beispielsweise Härte oder Rheologie. Im folgenden sind beispielhaft einsetzbare inerte Stoffe/Verbindungen genannt, ohne jedoch den Begriff koloristisch inerte topologiebeeinflussende Füllstoffe auf diese Beispiele zu beschränken. Geeignete inerte Füllstoffe entsprechend der Definition können beispielsweise transparente oder semitransparente Füllstoffe oder Pig- mente sein, wie z.B. Kieselgele, Blancfixe, Kieselgur, Talkum, Calciumcarbonate, Kaolin, Bariumsulfat, Magnesiumsilikat, Aluminiumsilikat, kristallines Siliziumdioxid, amorphe Kieselsäure, Aluminiumoxid, Mikrokugeln oder Mikrohohlkugeln z.B. aus Glas, Keramik oder Polymeren mit Größen von beispielsweise 0,1-50 μm. Weiterhin können als inerte Füllstoffe beliebige feste inerte organische Partikel, wie z.B. Harnstoff-Form- aldehyd-Kondensationsprodukte, mikronisiertes Polyolefinwachs und mikronisiertes Amidwachs, eingesetzt werden. Die inerten Füllstoffe können jeweils auch in Mischung eingesetzt werden. Bevorzugt wird jedoch jeweils nur ein Füllstoff eingesetzt. Bevorzugte Füllstoffe umfassen Silikate, z. B. durch Hydrolyse von Siliciumtetrachlorid erhältliche Silikate wie Aerosil® der Fa. Degussa, Kieselerde, Talkum, Aluminiumsilikate, Magnesiumsilikate, Calciumcarbonate etc.Coloriferous inert fillers are understood as meaning all substances / compounds which on the one hand are coloristically inactive; ie show a low intrinsic absorption and their refractive index is similar to the refractive index of the coating medium, and on the other hand are able to influence the orientation (parallel orientation) of the effect pigments in the surface coating, ie in the applied paint film, also properties of the coating or the Coating compositions, for example hardness or rheology. In the following, examples of usable inert substances / compounds are mentioned, but without limiting the term coloristically inert topology-influencing fillers to these examples. Suitable inert fillers according to the definition can be, for example, transparent or semitransparent fillers or pigments, for example silica gels, blancfixes, diatomaceous earth, talc, calcium carbonates, kaolin, barium sulfate, magnesium silicate, aluminum silicate, crystalline silica, amorphous silica, aluminum oxide, microspheres or hollow microspheres, for example made of glass, ceramic or polymers with sizes of for example 0.1-50 microns. Furthermore, as inert fillers, any solid inert organic particles, such as, for example, urea-formaldehyde condensation products, micronized polyolefin wax and micronized amide wax, can be used. The inert fillers can also be used in each case in a mixture. Preferably, however, only one filler is used in each case. Preferred fillers include silicates, e.g. Example by hydrolysis of silicon tetrachloride available silicates such as Aerosil® the Fa. Degussa, silica, talc, aluminum silicates, magnesium silicates, calcium carbonate, etc.
In einer bevorzugten Form werden Polyisocyanate (A) in Abmischung mit Phosphonat (C), ggf. gehindertem Phenol (D), ggf. Lösungsmittel(n) (E), ggf. saurem Stabilisator (F), ggf. Additiven (G) in einem ersten Schritt zur weiteren Verarbeitung zur Verfügung gestellt. Dabei beträgt der Gehalt an Polyisocyanat üblicherweise mehr als 50 %, ins- besondere 65-99,99 Gew%. Diese Gemische werden dann in einem zweiten Schritt durch Zufügen von gegebenenfalls weiteren der Komponenten (B) bis (G), sowie gegebenenfalls (H), in die erfindungsgemäßen Polyisocyanatzusammensetzungen überführt.In a preferred form polyisocyanates (A) in admixture with phosphonate (C), optionally hindered phenol (D), optionally solvent (s) (E), optionally acidic stabilizer (F), optionally additives (G) in a first step for further processing. The content of polyisocyanate is usually more than 50%, in particular 65-99.99% by weight. These mixtures are then converted in a second step by adding optionally further of components (B) to (G), and optionally (H), into the polyisocyanate compositions according to the invention.
Bevorzugte Lösungsmittel für Vormischungen dieses ersten Schritts sind n-Butylacetat, Ethylacetat, 1-Methoxypropylacetat-2, 2-Methoxyethylacetat, sowie deren Gemische, insbesondere mit den oben aufgeführten aromatischen Kohlenwasserstoffgemischen. Derartige Gemische können im Volumenverhältnis 5:1 bis 1 :5 erstellt werden, bevorzugt im Volumenverhältnis 4:1 bis 1 :4, besonders bevorzugt im Volumenverhältnis 3:1 bis 1 :3 und ganz besonders bevorzugt im Volumenverhältnis 2:1 bis 1 :2.Preferred solvents for premixes of this first step are n-butyl acetate, ethyl acetate, 1-methoxypropyl acetate-2, 2-methoxyethyl acetate, and mixtures thereof, in particular with the abovementioned aromatic hydrocarbon mixtures. Such mixtures can be prepared in a volume ratio of 5: 1 to 1: 5, preferably in a volume ratio of 4: 1 to 1: 4, more preferably in a volume ratio of 3: 1 to 1: 3 and most preferably in a volume ratio of 2: 1 to 1: 2 ,
Bevorzugte Beispiele sind Butylacetat/Xylol, Methoxypropylacetat/Xylol 1 :1 , Butylace- tat/Solventnaphtha 100 1 :1 , Butylacetat/Solvesso® 100 1 :2 und Kristallöl 30/Shellsol® A 3:1.Preferred examples are butyl acetate / xylene, methoxypropyl acetate / xylene 1: 1, butyl acetate / solvent naphtha 100 1: 1, butyl acetate / Solvesso® 100 1: 2 and crystal oil 30 / Shellsol® A 3: 1.
Die erfindungsgemäßen Polyisocyanatzusammensetzungen sind beispielsweise wie folgt zusammengesetzt:The polyisocyanate compositions according to the invention are composed, for example, as follows:
(A) 20 bis 99,998 Gew%, bevorzugt 30 bis 90 Gew%, besonders bevorzugt 40-80 Gew%, (B) 10 bis 10000 Gew.ppm, bevorzugt 20 bis 5000, besonders bevorzugt 30 bis 2000 und ganz besonders bevorzugt 50 bis 1000 Gew.ppm,(A) 20 to 99.998% by weight, preferably 30 to 90% by weight, particularly preferably 40-80% by weight, (B) 10 to 10000 ppm by weight, preferably 20 to 5000, particularly preferably 30 to 2000 and very particularly preferably 50 to 1000 ppm by weight,
(C) 10 bis 5000 Gew.ppm, bevorzugt 20 bis 2000, besonders bevorzugt 50 bis 1000 und ganz besonders bevorzugt 100 bis 1000 Gew.ppm,(C) 10 to 5000 ppm by weight, preferably 20 to 2000, particularly preferably 50 to 1000 and very particularly preferably 100 to 1000 ppm by weight,
(D) 0 bis 5000 Gew.ppm, bevorzugt 10 bis 2000, besonders bevorzugt 20 bis 600 und ganz besonders bevorzugt 50 bis 200 Gew.ppm, und(D) 0 to 5000 ppm by weight, preferably 10 to 2000, particularly preferably 20 to 600 and very particularly preferably 50 to 200 ppm by weight, and
(E) 0 bis 80, bevorzugt 10-70 %, besonders bevorzugt 20 bis 60 Gew%,(E) 0 to 80, preferably 10-70%, particularly preferably 20 to 60% by weight,
(F) 0-5000 Gew.ppm, bevorzugt 20 bis 500 Gew.ppm,(F) 0-5000 ppm by weight, preferably 20 to 500 ppm by weight,
(G) 0-5 % Additive.(G) 0-5% additives.
mit der Maßgabe, dass die Summe immer 100 Gew% beträgt. Sind Komponenten (H) anwesend, so werden diese nicht in die Zusammensetzung der Komponenten (A) bis (G) eingerechnet.with the proviso that the sum is always 100% by weight. If components (H) are present, they are not included in the composition of components (A) to (G).
Die erfindungsgemäßen Polyisocyanatzusammensetzungen können mit Vorteil als Härterkomponenten zusätzlich zu mindestens einem Bindemittel in Polyurethanlacken eingesetzt werden.The polyisocyanate compositions according to the invention can be used with advantage as hardener components in addition to at least one binder in polyurethane paints.
Die Umsetzung mit Bindemitteln kann dabei gegebenenfalls nach einen langen Zeitraum erfolgen, der eine entsprechende Lagerung der Polyisocyanatzusammensetzung erfordert. Die Lagerung von Polyisocyanatzusammensetzung erfolgt zwar bevorzugter weise bei Raumtemperatur, kann aber auch bei höheren Temperaturen erfolgen. In der Praxis sind Erwärmung solcher Polyisocyanatzusammensetzung auf 40 0C, 60 0C, selbst bis 80 0C durchaus möglich.If appropriate, the reaction with binders can take place after a long period of time which requires appropriate storage of the polyisocyanate composition. Although the storage of polyisocyanate preferably takes place at room temperature, but can also be carried out at higher temperatures. In practice, heating of such Polyisocyanatzusammensetzung at 40 0 C, 60 0 C, even up to 80 0 C quite possible.
Bei den Bindemitteln kann es sich beispielsweise um Polyacrylatpolyole, Polyesterpolyole, Polyetherpolyole, Polyurethanpolyole; Polyharnstoffpolyole; Polyesterpolyacry- latpolyole; Polyesterpolyurethanpolyole; Polyurethanpolyacrylatpolyole, Polyurethanmodifizierte Alkydharze; Fettsäuremodifizierte Polyesterpolyurethanpolyole, Kopolyme- risate mit Allylethern, Propfpolymerisate aus den genannten Stoffgruppen mit z.B. un- terschiedlichen Glasübergangstemperaturen, sowie Mischungen der genannten Bindemittel handeln. Bevorzugt sind Polyacrylatpolyole, Polyesterpolyole und Polyetherpolyole.The binders may be, for example, polyacrylate polyols, polyester polyols, polyether polyols, polyurethane polyols; polyurea; Polyester polyacrylate latpolyols; polyester polyurethane polyols; Polyurethane polyacrylate polyols, polyurethane modified alkyd resins; Fatty acid-modified polyester polyurethane polyols, copolymers with allyl ethers, graft polymers of the substance groups mentioned with e.g. different glass transition temperatures, as well as mixtures of said binders act. Preference is given to polyacrylate polyols, polyester polyols and polyether polyols.
Bevorzugte OH-Zahlen, gemessen gemäß DIN 53240-2, sind 40-350 mg KOH/g Fest- harz für Polyester, bevorzugt 80-180 mg KOH/g Festharz, und 15-250 mg KOH/g Festharz für Polyacrylatole, bevorzugt 80-160 mg KOH/g.Preferred OH numbers, measured according to DIN 53240-2, are 40-350 mg KOH / g solid resin for polyester, preferably 80-180 mg KOH / g solid resin, and 15-250 mg KOH / g solid resin for polyacrylatols, preferably 80 -160 mg KOH / g.
Zusätzlich können die Bindemittel eine Säurezahl gemäß DIN EN ISO 3682 bis 200 mg KOH/g, bevorzugt bis 150 und besonders bevorzugt bis 100 mg KOH/g aufweisen.In addition, the binders may have an acid number according to DIN EN ISO 3682 up to 200 mg KOH / g, preferably up to 150 and particularly preferably up to 100 mg KOH / g.
Polyacrylatpolyole weisen bevorzugt ein Molekulargewicht Mn von mindestens 1000, besonders bevorzugt mindestens 2000 und ganz besonders bevorzugt mindestens 5000 g/mol auf. Das Molekulargewicht Mn kann prinzipiell nach oben unbegrenzt sein, bevorzugt bis 200.000, besonders bevorzugt bis zu 100.000, ganz besonders bevor- zugt bis zu 80.000 und insbesondere bis zu 50.000 g/mol betragen.Polyacrylate polyols preferably have a molecular weight M n of at least 1000, particularly preferably at least 2000 and very particularly preferably at least 5000 g / mol. The molecular weight M n may in principle be unlimited upwards, preferably up to 200,000, particularly preferably up to 100,000, very particularly preferably up to 80,000 and in particular up to 50,000 g / mol.
Letztere können beispielsweise Monoester von α,ß-ungesättigten Carbonsäuren, wie Acrylsäure, Methacrylsäure (in dieser Schrift kurz als "(Meth)acrylsäure" bezeichnet), mit Di- oder Polyolen, die vorzugsweise 2 bis 20 C-Atome und wenigstens zwei Hydro- xygruppen aufweisen, wie Ethylenglykol, Diethylenglykol, Triethylenglykol, 1 ,2- Propylenglykol, 1 ,3-Propylenglykol, 1 ,1-Dimethyl-1 ,2-Ethandiol, Dipropylenglykol, Triethylenglykol, Tetraethylenglykol, Pentaethylenglykol, Tripropylenglykol, 1 ,4- Butandiol, 1 ,5-Pentandiol, Neopentylglykol, Hydroxypivalinsäureneopentylglykolester, 2-Ethyl-1 ,3-Propandiol, 2-Methyl-1 ,3-Propandiol, 2-Butyl-2-ethyl-1 ,3-Propandiol, 1 ,6- Hexandiol, 2-Methyl-1 ,5-pentandiol, 2-Ethyl-1 ,4-butandiol, 2-Ethyl-1 ,3-Hexandiol, 2,4- Diethyl-oktan-1 ,3-diol, 2,2-Bis(4-hydroxycyclohexyl)propan, 1 ,1-, 1 ,2-, 1 ,3- und 1 ,4- Bis(hydroxymethyl)-cyclohexan, 1 ,2-, 1 ,3- oder 1 ,4-Cyclohexandiol, Glycerin, Trimethy- lolethan, Trimethylolpropan, Trimethylolbutan, Pentaerythrit, Ditrimethylolpropan, Di- pentaerythrit, Sorbit, Mannit, Diglycerol, Threit, Erythrit, Adonit (Ribit), Arabit (Lyxit), Xylit, Dulcit (Galactit), Maltit, Isomalt, PoIy-THF mit einem Molgewicht zwischen 162 und 4500, bevorzugt 250 bis 2000, PoIy- 1 ,3-propandiol oder Polypropylenglykol mit einem Molgewicht zwischen 134 und 2000 oder Polyethylenglykol mit einem Molgewicht zwischen 238 und 2000 sein.The latter can be, for example, monoesters of α, β-unsaturated carboxylic acids, such as acrylic acid, methacrylic acid (referred to in this document as "(meth) acrylic acid"), with diols or polyols which preferably have 2 to 20 C atoms and at least two hydroxypolyols. such as ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1,1-dimethyl-1,2-ethanediol, dipropylene glycol, triethylene glycol, tetraethylene glycol, pentaethylene glycol, tripropylene glycol, 1,4 Butanediol, 1, 5-pentanediol, neopentyl glycol, hydroxypivalic acid neopentyl glycol ester, 2-ethyl-1,3-propanediol, 2-methyl-1,3-propanediol, 2-butyl-2-ethyl-1,3-propanediol, 1, 6 Hexanediol, 2-methyl-1, 5-pentanediol, 2-ethyl-1,4-butanediol, 2-ethyl-1,3-hexanediol, 2,4-diethyl-octane-1,3-diol, 2,2- Bis (4-hydroxycyclohexyl) propane, 1, 1-, 1, 2-, 1, 3- and 1, 4-bis (hydroxymethyl) -cyclohexane, 1, 2-, 1, 3- or 1, 4-cyclohexanediol, Glycerol, trimethylololethane, trimethylolpropane, trimethylolbutane, pentaerythritol, ditrimethylolpropane, denta-pentaerythritol, sorbitol, mannitol, diglycerol, threitol, erythritol, adonite (ribitol), arabitol (lyxite), xylitol, dulcitol (galactitol), maltitol, isomalt, poly -THF having a molecular weight between 162 and 4500, preferably 250 to 2000, poly-1, 3-propanediol or polypropylene glycol having a molecular weight between 134 and 2000 or polyethylene glycol having a molecular weight between 238 and 2000 be.
Bevorzugt sind 2-Hydroxyethylacrylat, 2-Hydroxyethylmethacrylat, 2- oder 3- Hydroxypropylacrylat, 1 ,4-Butandiolmonoacrylat oder 3-(Acryloyloxy)-2- hydroxypropylacrylat und besonders bevorzugt 2-Hydroxyethylacrylat und/oder 2- Hydroxyethylmethacrylat.Preference is given to 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, 2- or 3-hydroxypropyl acrylate, 1,4-butanediol monoacrylate or 3- (acryloyloxy) -2-hydroxypropyl acrylate and particularly preferably 2-hydroxyethyl acrylate and / or 2-hydroxyethyl methacrylate.
Die hydroxygruppentragenden Monomere werden in die Copolymerisation im Gemisch mit anderen polymerisierbaren, bevorzugt radikalisch polymerisierbaren Monomeren, eingesetzt, bevorzugt solche, welche zu mehr als 50 Gew% aus C1-C20-, bevorzugt Cr bis C4-Alkyl(meth)acrylat, (Meth)acrylsäure, Vinylaromaten mit bis zu 20 C- Atomen, Vinylestern von bis zu 20 C-Atomen enthaltenden Carbonsäuren, Vinylhalo- geniden, nicht aromatischen Kohlenwasserstoffen mit 4 bis 8 C-Atomen und 1 oder 2 Doppelbindungen, ungesättigten Nitrilen und deren Mischungen bestehen. Besonders bevorzugt sind die Polymeren, die zu mehr als 60 Gew% aus C1-C10-The hydroxy-group-containing monomers are used in the copolymerization in admixture with other polymerizable, preferably free-radically polymerizable monomers, preferably those which contain more than 50% by weight of C 1 -C 20, preferably C 1 -C 4 -alkyl (meth) acrylate, (meth) acrylic acid, vinylaromatics having up to 20 carbon atoms, vinyl esters of carboxylic acids containing up to 20 carbon atoms, vinyl halides, non-aromatic hydrocarbons having 4 to 8 carbon atoms and 1 or 2 double bonds, unsaturated nitriles and mixtures thereof. Particularly preferred are the polymers containing more than 60% by weight of C1-C10-
Alkyl(meth)acrylaten, Styrol und dessen Derivate, Vinylimidazol oder deren Mischungen bestehen.Alkyl (meth) acrylates, styrene and its derivatives, vinylimidazole or mixtures thereof.
Darüber können die Polymere hydroxyfunktionelle Monomere entsprechend dem obi- gen Hydroxygruppengehalt und gegebenenfalls weitere Monomere enthalten, z.B. (Meth)acrylsäureglycidylepoxyester, ethylenisch ungesättigte Säuren, insbesondere Carbonsäuren, Säureanhydride oder Säureamide.In addition, the polymers may contain hydroxy-functional monomers corresponding to the above hydroxy group content and optionally other monomers, e.g. (Meth) acrylic acid glycidyl epoxyesters, ethylenically unsaturated acids, in particular carboxylic acids, acid anhydrides or acid amides.
Weitere Polymere sind z.B. Polyesterole, wie sie durch Kondensation von Polycarbon- säuren, insbesondere Dicarbonsäuren mit Polyolen, insbesondere Diolen erhältlich sind. Um eine für die Polymerisation angemessene Funktionalität des Polyesterpolyols zu gewährleisten werden partiell auch Triole, Tetrole etc. wie auch Trisäuren, etc. eingesetzt.Other polymers are e.g. Polyesterols, as are obtainable by condensation of polycarboxylic acids, in particular dicarboxylic acids with polyols, in particular diols. In order to ensure a functionality of the polyester polyol which is suitable for the polymerization, triols, tetrols, etc., as well as triacids, etc. are also used in some cases.
Polyesterpolyole, sind z.B. aus Ullmanns Encyklopädie der technischen Chemie, 4. Auflage, Band 19, S. 62 bis 65 bekannt. Bevorzugt werden Polyesterpolyole eingesetzt, die durch Umsetzung von zweiwertigen Alkoholen mit zweiwertigen Carbonsäu- ren erhalten werden. Anstelle der freien Polycarbonsäuren können auch die entsprechenden Polycarbonsäureanhydride oder entsprechende Polycarbonsäureester von niederen Alkoholen oder deren Gemische zur Herstellung der Polyesterpolyole verwendet werden. Die Polycarbonsäuren können aliphatisch, cycloaliphatisch, aroma- tisch oder heterocyclisch sein und gegebenenfalls, z.B. durch Halogenatome, substituiert und/oder ungesättigt sein. Als Beispiele hierfür seien genannt:Polyesterpolyols are known, for example, from Ullmanns Encyklopadie der technischen Chemie, 4th Edition, Volume 19, pages 62 to 65. Preference is given to using polyesterpolyols which are obtained by reacting dihydric alcohols with dibasic carboxylic acids. be obtained. Instead of the free polycarboxylic acids, it is also possible to use the corresponding polycarboxylic acid anhydrides or corresponding polycarboxylic acid esters of lower alcohols or mixtures thereof to prepare the polyesterpolyols. The polycarboxylic acids may be aliphatic, cycloaliphatic, aromatic or heterocyclic and may optionally be substituted, for example by halogen atoms, and / or unsaturated. Examples include:
Oxalsäure, Maleinsäure, Fumarsäure, Bernsteinsäure, Glutarsäure, Adipinsäure, Se- bacinsäure, Dodekandisäure, o-Phthalsäure, Isophthalsäure, Terephthalsäure, Trimel- lithsäure, Azelainsäure, 1 ^-Cyclohexandicarbonsäure oder Tetrahydrophthalsäure, Korksäure, Azelainsäure, Phthalsäureanhydrid, Tetrahydrophthalsäureanhydrid, Hexa- hydrophthalsäureanhydrid, Tetrachlorphthalsäureanhydrid, Endomethylentetra- hydrophthalsäureanhydrid, Glutarsäureanhydrid, Maleinsäureanhydrid, dimere Fettsäuren, deren Isomere und Hydrierungsprodukte sowie veresterbare Derivate, wie An- hydride oder Dialkylester, beispielsweise Ci-C4-Alkylester, bevorzugt Methyl-, Ethyl- oder n-Butylester, der genannten Säuren eingesetzt werden. Bevorzugt sind Dicarbon- säuren der allgemeinen Formel HOOC-(CH2)y-COOH, wobei y eine Zahl von 1 bis 20, bevorzugt eine gerade Zahl von 2 bis 20 ist, besonders bevorzugt Bernsteinsäure, Adipinsäure, Sebacinsäure und Dodecandicarbonsäure.Oxalic acid, maleic acid, fumaric acid, succinic acid, glutaric acid, adipic acid, sebacic acid, dodecanedioic acid, o-phthalic acid, isophthalic acid, terephthalic acid, trimellitic acid, azelaic acid, 1-cyclohexanedicarboxylic acid or tetrahydrophthalic acid, suberic acid, azelaic acid, phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride , Tetrachlorphthalsäureanhydrid, Endomethylentetra- hydrophthalsäureanhydrid, glutaric anhydride, maleic anhydride, dimer fatty acids, their isomers and hydrogenation products and esterifiable derivatives, such as anhydrides or dialkyl esters, for example Ci-C4-alkyl esters, preferably methyl, ethyl or n-butyl esters, said acids be used. Preference is given to dicarboxylic acids of the general formula HOOC- (CH 2) y -COOH, where y is a number from 1 to 20, preferably an even number from 2 to 20, particularly preferably succinic acid, adipic acid, sebacic acid and dodecanedicarboxylic acid.
Als mehrwertige Alkohole kommen zur Herstellung der Polyesterole in Betracht 1 ,2- Propandiol, Ethylenglykol, 2,2-Dimethyl-1 ,2-Ethandiol, 1 ,3-Propandiol, 1 ,2-Butandiol, 1 ,3-Butandiol, 1 ,4-Butandiol, 3-Methylpentan-1 ,5-diol, 2-Ethylhexan-1 ,3-diol, 2,4- Diethyloctan-1 ,3-diol, 1 ,6-Hexandiol, PoIy-THF mit einer Molmasse zwischen 162 und 4500, bevorzugt 250 bis 2000, Poly-1 ,3-propandiol mit einer Molmasse zwischen 134 und 1 178, Poly-1 ,2-propandiol mit einer Molmasse zwischen 134 und 898, Polyethy- lenglykol mit einer Molmasse zwischen 106 und 458, Neopentylglykol, Hydroxypivalin- säureneopentylglykolester, 2-Ethyl-1 ,3-Propandiol, 2-Methyl-1 ,3-Propandiol, 2,2-Bis(4- hydroxycyclohexyl)propan, 1 ,1-, 1 ,2-, 1 ,3- und 1 ,4-Cyclohexandimethanol, 1 ,2-, 1 ,3- oder 1 ,4-Cyclohexandiol, Trimethylolbutan, Trimethylolpropan, Trimethylolethan, Neopentylglykol, Pentaerythrit, Glycerin, Ditrimethylolpropan, Dipentaerythrit, Sorbit, Man- nit, Diglycerol, Threit, Erythrit, Adonit (Ribit), Arabit (Lyxit), XyNt, Dulcit (Galactit), Maltit oder Isomalt, die gegebenenfalls wie oben beschrieben alkoxyliert sein können.Suitable polyhydric alcohols for the preparation of the polyesterols 1, 2-propanediol, ethylene glycol, 2,2-dimethyl-1, 2-ethanediol, 1, 3-propanediol, 1, 2-butanediol, 1, 3-butanediol, 1, 4-butanediol, 3-methylpentane-1, 5-diol, 2-ethylhexane-1,3-diol, 2,4-diethyloctane-1,3-diol, 1,6-hexanediol, poly-THF having a molecular weight between 162 and 4500, preferably 250 to 2000, poly-1,3-propanediol having a molecular weight between 134 and 1 178, poly-1,2-propanediol having a molecular weight between 134 and 898, polyethylene glycol having a molecular weight between 106 and 458, Neopentyl glycol, hydroxypivalic acid neopentyl glycol ester, 2-ethyl-1,3-propanediol, 2-methyl-1,3-propanediol, 2,2-bis (4-hydroxycyclohexyl) propane, 1, 1, 1, 2, 1, 3- and 1, 4-cyclohexanedimethanol, 1, 2-, 1, 3- or 1, 4-cyclohexanediol, trimethylolbutane, trimethylolpropane, trimethylolethane, neopentyl glycol, pentaerythritol, glycerol, ditrimethylolpropane, dipentaerythritol, sorbitol, mannitol, diglycerol, Threit , Erythritol, adonite (ribitol), A rabit (lyxite), xyNt, dulcitol (galactitol), maltitol or isomalt, which may optionally be alkoxylated as described above.
Bevorzugt sind Alkohole der allgemeinen Formel HO-(CH2)X-OH, wobei x eine Zahl von 1 bis 20, bevorzugt eine gerade Zahl von 2 bis 20 ist. Bevorzugt sind Ethylenglycol, Butan-1 ,4-diol, Hexan-1 ,6-diol, Octan-1 ,8-diol und Dodecan-1 ,12-diol. Weiterhin bevorzugt ist Neopentylglykol. Ferner kommen auch Polycarbonat-Diole in Betracht, wie sie z.B. durch Umsetzung von Phosgen mit einem Überschuß von den als Aufbaukomponenten für die Polyesterpolyole genannten niedermolekularen Alkohole erhalten werden können.Alcohols of the general formula HO- (CH 2) X -OH are preferred, where x is a number from 1 to 20, preferably an even number from 2 to 20. Preferred are ethylene glycol, butane-1, 4-diol, hexane-1, 6-diol, octane-1, 8-diol and dodecane-1, 12-diol. Further preferred is neopentyl glycol. Also suitable are polycarbonate diols, as can be obtained, for example, by reacting phosgene with an excess of the low molecular weight alcohols mentioned as synthesis components for the polyester polyols.
Geeignet sind auch Polyesterdiole auf Lacton-Basis, wobei es sich um Homo- oder Mischpolymerisate von Lactonen, bevorzugt um endständige Hydroxylgruppen aufweisende Anlagerungsprodukte von Lactonen an geeignete difunktionelle Startermoleküle handelt. Als Lactone kommen bevorzugt solche in Betracht, die sich von Verbindungen der allgemeinen Formel HO-(CH2)∑-COOH ableiten, wobei z eine Zahl von 1 bis 20 ist und ein H-Atom einer Methyleneinheit auch durch einen d- bis C4-Alkylrest substituiert sein kann. Beispiele sind ε-Caprolacton, ß-Propiolacton, gamma-Butyrolacton und/oder Methyl-ε-caprolacton, 4-Hydroxybenzoesäure, 6-Hydroxy-2-naphthalinsäure oder Piva- lolacton sowie deren Gemische. Geeignete Starterkomponenten sind z.B. die vorstehend als Aufbaukomponente für die Polyesterpolyole genannten niedermolekularen zweiwertigen Alkohole. Die entsprechenden Polymerisate des ε-Caprolactons sind besonders bevorzugt. Auch niedere Polyesterdiole oder Polyetherdiole können als Starter zur Herstellung der Lacton-Polymerisate eingesetzt sein. Anstelle der Polymerisate von Lactonen können auch die entsprechenden, chemisch äquivalenten Polykondensate der den Lactonen entsprechenden Hydroxycarbonsäuren, eingesetzt werden.Also suitable are lactone-based polyesterdiols, which are homopolymers or copolymers of lactones, preferably terminal hydroxyl-containing addition products of lactones onto suitable difunctional starter molecules. Suitable lactones are preferably those which are derived from compounds of the general formula HO- (CH 2) Σ-COOH, where z is a number from 1 to 20 and an H atom of a methylene unit by a C 1 to C 4 alkyl radical may be substituted. Examples are ε-caprolactone, β-propiolactone, gamma-butyrolactone and / or methyl-ε-caprolactone, 4-hydroxybenzoic acid, 6-hydroxy-2-naphthoic acid or pivolactone, and mixtures thereof. Suitable starter components are e.g. the low molecular weight dihydric alcohols mentioned above as the synthesis component for the polyesterpolyols. The corresponding polymers of ε-caprolactone are particularly preferred. Lower polyester diols or polyether diols can also be used as starters for the preparation of the lactone polymers. Instead of the polymers of lactones, it is also possible to use the corresponding, chemically equivalent polycondensates of the hydroxycarboxylic acids corresponding to the lactones.
Weiterhin sind als Polymere auch Polyetherole geeignet, die durch Addition von Ethy- lenoxid, Propylenoxid oder Butylenoxid an H-aktive Komponenten hergestellt werden. Ebenso sind Polykondensate aus Butandiol geeignet.Also suitable as polymers are polyetherols which are prepared by addition of ethylene oxide, propylene oxide or butylene oxide to H-active components. Likewise, polycondensates of butanediol are suitable.
Weiterhin können hydroxyfunktionelle Carbonsäuren eingesetzt werden, wie beispielsweise Dimethylolpropionsäure oder Dimethylolbutansäure.Furthermore, it is possible to use hydroxy-functional carboxylic acids, for example dimethylolpropionic acid or dimethylolbutanoic acid.
Bei den Polymeren kann es sich natürlich auch um Verbindungen mit primären der sekundären Aminogruppen handeln.The polymers may of course also be compounds with primary secondary amino groups.
Dazu werden Polyisocyanatzusammensetzung und Bindemittel in einem Molverhältnis von Isocyanatgruppen zu gegenüber Isocyanat reaktiven Gruppen von 0,1 :1 bis 10:1 , bevorzugt 0,2:1 bis 5:1 , besonders bevorzugt 0,3:1 bis 3:1 , ganz besonders bevorzugt 0,5:1 bis 2:1 , insbesondere 0,8:1 bis 1 ,2:1 und speziell 0,9:1 bis 1 ,1 :1 miteinander vermischt, wobei gegebenenfalls noch weitere lacktypische Bestandteile eingemischt werden können, und auf das Substrat aufgetragen.For this purpose, the polyisocyanate composition and binder in a molar ratio of isocyanate groups to isocyanate-reactive groups of 0.1: 1 to 10: 1, preferably 0.2: 1 to 5: 1, particularly preferably 0.3: 1 to 3: 1, completely particularly preferably 0.5: 1 to 2: 1, in particular 0.8: 1 to 1, 2: 1 and especially 0.9: 1 to 1, 1: 1 mixed with each other, it being possible, where appropriate, to admix further typical constituents of the paint, and applied to the substrate.
Anschließend wird Umgebungstemperatur bis 140 0C, bevorzugt 20 bis 80 0C, besonders bevorzugt bis 60 0C das Lackgemisch ausgehärtet. Dies erfordert je nach Temperatur in der Regel nicht mehr 12 Stunden, bevorzugt bis zu 8 Stunden, besonders bevorzugt bis zu 6, ganz besonders bevorzugt bis zu 4 und insbesondere bis zu 3 Stunden.Subsequently, ambient temperature to 140 0 C, preferably 20 to 80 0 C, more preferably cured to 60 0 C, the paint mixture. Depending on the temperature, this usually requires no more than 12 hours, preferably up to 8 hours, more preferably up to 6, very preferably up to 4 and in particular up to 3 hours.
Die Beschichtung der Substrate erfolgt nach üblichen, dem Fachmann bekannten Verfahren, wobei man wenigstens eine Beschichtungsmasse auf das zu beschichtende Substrat in der gewünschten Stärke aufbringt und die gegebenenfalls enthaltenen flüchtigen Bestandteile der Beschichtungsmasse, gegebenenfalls unter Erhitzen, entfernt. Dieser Vorgang kann gewünschten falls ein- oder mehrfach wiederholt werden. Das Aufbringen auf das Substrat kann in bekannter Weise, z. B. durch Spritzen,The substrates are coated by customary methods known to the person skilled in the art, at least one coating composition being applied to the substrate to be coated in the desired thickness and the volatile constituents of the coating composition, if appropriate with heating, being removed. If desired, this process can be repeated one or more times. The application to the substrate can in a known manner, for. B. by spraying,
Spachteln, Rakeln, Bürsten, Rollen, Walzen, Gießen, Laminieren, Hinterspritzen oder Coextrudieren erfolgen.Filling, doctoring, brushing, rolling, rolling, pouring, lamination, injection molding or coextrusion done.
Die Dicke einer solchen zu härtenden Schicht kann von 0,1 μm bis mehrere mm betra- gen, bevorzugt von 1 bis 2.000 μm, besonders bevorzugt 5 bis 200 μm, ganz besonders bevorzugt von 5 bis 60 μm (bezogen auf den Lack im Zustand in dem das Lösungsmittel aus dem Lack entfernt ist).The thickness of such a layer to be hardened may range from 0.1 μm to several mm, preferably from 1 to 2,000 μm, particularly preferably 5 to 200 μm, very particularly preferably from 5 to 60 μm (based on the lacquer in the state in FIG the solvent is removed from the paint).
Weiterhin sind auch Substrate, beschichtet mit einer erfindungsgemäßen Mehrschicht- lackierung Gegenstand der vorliegenden Erfindung.Furthermore, substrates coated with a multilayer coating according to the invention are also the subject of the present invention.
Besonders geeignet sind solche Polyurethanlacke für Anwendungen, in denen eine besonders hohe Applikationssicherheit, Außenwitterungsbeständigkeit, Optik, Lösemittel-, Chemikalien- und Wasserfestigkeit gefordert werden.Particularly suitable are such polyurethane coatings for applications in which a particularly high application safety, outdoor weather resistance, appearance, solvent, chemical and water resistance are required.
Die erhaltenen zweikomponentigen Beschichtungsmassen und Lackformulierungen eignen sich zum Beschichten von Substraten wie Holz, Holzfurnier, Papier, Pappe, Karton, Textil, Folie, Leder, Vlies, Kunststoffoberflächen, Glas, Keramik, mineralischen Baustoffen, wie Zement-Formsteine und Faserzementplatten oder Metallen, die jeweils optional vorbeschichtet bzw. vorbehandelt sein können.The resulting two-component coating compositions and paint formulations are suitable for coating substrates such as wood, wood veneer, paper, cardboard, textile, film, leather, fleece, plastic surfaces, glass, ceramics, mineral building materials such as cement blocks and fiber cement boards or metals, the each optionally optionally precoated or pretreated.
Derartige Beschichtungsmassen eignen sich als oder in Innen- oder Außenbeschich- tungen, also solche Anwendungen, die dem Tageslicht ausgesetzt sind, bevorzugt von Gebäudeteilen, Beschichtungen auf (Groß-)Fahrzeugen und Flugzeugen und indus- triellen Anwendungen, Nutzfahrzeuge im landwirtschaftlichen und Baubereich, Dekola- ckierungen, Brücken, Gebäuden, Strommasten, Tanks, Containern, Pipelines, Kraftwerken, chemischen Anlagen, Schiffen, Kränen, Pfählen, Spundwänden, Armaturen, Rohren, Fittings, Flanschen, Kupplungen, Hallen, Dächern und Baustahl, Möbeln, Fenstern, Türen, Parkett, Can-Coating und Coil-Coating, für Bodenbeläge, wie bei Parkdecks oder in Krankenhäusern in Automobillacken als OEM und refinish- Anwendung. Bevorzugt werden derartige Beschichtungsmassen bei Temperaturen zwischen Umgebungstemperatur bis 80 0C, bevorzugt bis 60 0C, besonders bevorzugt bis 40 0C eingesetzt. Bevorzugt handelt es sich dabei um solche Gegenstände, die nicht bei hohen Temperaturen gehärtet werden können, wie große Maschinen, Flugzeuge, Großraum- fahrzeuge und refinish-Anwendungen.Such coating compositions are suitable as or in inner or outer coatings, ie applications that are exposed to daylight, preferably of building parts, coatings on (large) vehicles and aircraft and industrial applications, commercial vehicles in the agricultural and construction sector, decoupling - bridges, buildings, electricity pylons, tanks, containers, pipelines, power plants, chemical plants, ships, cranes, piles, sheetpings, fittings, pipes, fittings, flanges, couplings, halls, roofs and structural steel, furniture, windows, doors, Parquet, Can-Coating and Coil-Coating, for floor coverings, as for parking decks or in hospitals in automotive lacquers as OEM and refinish application. Such coating compositions are preferably at temperatures between ambient temperature to 80 0 C, preferably 0 to 60 C, particularly preferably 0 to 40 C. Preferably, these are those items that can not be cured at high temperatures, such as large machines, airplanes, open space vehicles, and refinish applications.
Insbesondere werden die erfindungsgemäßen Beschichtungsmassen als Klar-, Basis- und Decklacke(n), Primern und Füllern eingesetzt.In particular, the coating compositions of the invention are used as clearcoats, basecoats and topcoats, primers and fillers.
Es stellt einen Vorteil der erfindungsgemäßen Polyisocyanatzusammensetzungen dar, dass sie Polyisocyanatmischungen in Gegenwart von Urethanisierungskatalysatoren über einen langen Zeitraum farbstabil halten.It is an advantage of the polyisocyanate compositions according to the invention that they keep color-stable polyisocyanate mixtures in the presence of urethanization over a long period of time.
Derartige Polyisocyanatzusammensetzungen können als Härter in Lacken, Klebstoffen und Dichtungsmassen eingesetzt werden.Such polyisocyanate compositions can be used as curing agents in paints, adhesives and sealants.
Durch ihre niedrige Farbzahl und hohe Farbstabilität sind sie insbesondere für Beschichtungsmassen für Klarlacke interessant. Insbesondere sind refinish- Anwendungen bevorzugt.Due to their low color number and high color stability, they are of particular interest for coating compositions for clearcoats. In particular, refinish applications are preferred.
BeispieleExamples
In den Beispielen und Referenzbeispielen wurden folgende Substanzen eingesetzt:In the examples and reference examples, the following substances were used:
Polyisocyanate APolyisocyanates A
Polyisocyanat A-1 : Das Polyisocyanat A-1 wurde wie folgt hergestellt:Polyisocyanate A-1: Polyisocyanate A-1 was prepared as follows:
1 ,6-Hexamethylendiisocyanat aus einem Phosgenprozess wurde in Gegenwart von 0,7 Gew% 2-Ethylhexanol bei einer Temperatur von 95 0C über 90 min gerührt. Anschließend setzte man 65 Gew.ppm (2-Hydroxypropyl)-N,N,N-trimethylammonium-2- ethylhexanoat als Katalysator für die Trimerisierung hinzu und ließ bei 65 0C reagieren.1, 6-hexamethylene diisocyanate from a phosgene process was stirred in the presence of 0.7% by weight of 2-ethylhexanol at a temperature of 95 0 C for 90 min. Subsequently, 65 ppm by weight of (2-hydroxypropyl) -N, N, N-trimethylammonium 2-ethylhexanoate was added as a catalyst for the trimerization and allowed to react at 65 0 C.
Bei einem NCO-Wert von 40,5 Gew% des Reaktionsgemischs wurde die Reaktion durch Zugabe von 150 Gew.ppm 2-Hydroxyethylcarbamat abgebrochen. Das überschüssige, monomere Isocyanat wurde durch Vakuumdestillation bei 145°C entfernt. Messdaten der reinen Verbindung: Farbzahl = 23 Hz; NCO-Gehalt = 21 ,4 %; Viskosität = 3250 mPa*s.At an NCO value of 40.5% by weight of the reaction mixture, the reaction was stopped by adding 150 ppm by weight of 2-hydroxyethyl carbamate. The excess monomeric isocyanate was removed by vacuum distillation at 145 ° C. Measured data of the pure connection: color number = 23 Hz; NCO content = 21, 4%; Viscosity = 3250 mPa * s.
Zur Durchführung des Beispiels formuliert als 90Gew.-% Lösung in n- Butylacetat/Solvesso® 100 = 1 :1.To carry out the example, formulated as 90% by weight solution in n-butyl acetate / Solvesso® 100 = 1: 1.
Katalysatoren BCatalysts B
Katalysator B-1 : Dibutylzinndilaurat (DBTL, DBTDL) Phosphonat CCatalyst B-1: dibutyltin dilaurate (DBTL, DBTDL) Phosphonate C
Phosphonat C-1 : Diphenylphosphonat (C6H5O)2P(=O)H Phosphonat C-2: Di-n-butylphosphonat (C4H9O)2P(=O)H Phosphonat C-3: Dibenzylphosphonat (C6H5CH2θ)2P(=O)l-lPhosphonate C-1: diphenyl (C 6 H 5 O) 2 P (= O) H phosphonate C-2: Di-n-butyl phosphonate (C4H 9 O) 2 P (= O) H phosphonate C-3: dibenzyl phosphonate (C6H 5 CH2θ) 2P (= O) ll
Phenole DPhenols D
Phenol D-1 : Benzolpropionsäure, 3,5-bis(1 ,1-dimethyl-ethyl)-4-hydroxy-C7-C9 verzweigtem Alkylester (z.B. Irganox® 1135 der Ciba Spezialitätenchemie)Phenol D-1: Benzenepropionic acid, 3,5-bis (1,1-dimethyl-ethyl) -4-hydroxy-C7-C9 branched alkyl ester (e.g., Irganox® 1135 from Ciba Specialty Chemicals)
Lösungsmittel ESolvent E
Lösungsmittel E-1 : Solvent Naphtha (Siedebereich ca. 170-180 0C)Solvent E-1: solvent naphtha (boiling range about 170-180 0 C)
Polyisocyanate A wurden in ca. 50 Gew.-% mit den in den Versuchen angegebenen Konzentrationen von Katalysatoren (B), Phosphonaten (C), Phenolen (D), jeweils 10 Gew.%-ig in Butylacetat, und ca. 50 Gew.-% Lösungsmittel (E) in fest verschlossenen Schraubdeckgefäßen zum Ausschluss von Luft unter Stickstoff gelagert. Spuren von Luft sind nicht ausgeschlossen.Polyisocyanates A were in about 50 wt .-% with the specified in the experiments concentrations of catalysts (B), phosphonates (C), phenols (D), in each case 10 wt .-% - ig in butyl acetate, and about 50 wt. -% solvent (E) stored in tightly sealed screw-top containers to exclude air under nitrogen. Traces of air are not excluded.
Die Gew.-%-Angaben beziehen sich auf 100 % Gesamtgewicht. Die Konzentrationen der Verbindungen (B), (C), (D) in ppm beziehen sich im jeweils unverdünnten Zustand der Verbindungen (B) bis (D) auf die Gesamtmenge Polyisocyanat (A).The percentages by weight are based on 100% total weight. The concentrations of the compounds (B), (C), (D) in ppm in each case undiluted state of the compounds (B) to (D) refer to the total amount of polyisocyanate (A).
Die Lagerung erfolgt jeweils bei 50 0C im Umluftofen. Die Farbzahlen werden direkt (unmittelbar vor Beginn der Lagerung), und nach verschiedenen Zeitabständen ge- messen.The storage is carried out in each case at 50 0 C in a convection oven. The color numbers are measured directly (immediately before the start of storage) and at different time intervals.
Die Farbzahlmessung erfolgt in APHA nach DIN EN 1557_auf einem Lico 300 der Firma Langejn einer 5 cm Messkuvette mit einem Volumen von 5 mL. Die Fehlertoleranzen betragen für den Sollwert 20 Hz (+/- 5, Ist-Wert 18 Hz); Sollwert 102 Hz (+/- 10, Ist- Wert 99 Hz); Sollwert 202 Hz (+/- 20, Ist-Wert 197 Hz).The color number measurement is performed in APHA according to DIN EN 1557 on a Lico 300 from Langejn a 5 cm measuring cuvette with a volume of 5 mL. The error tolerances for the setpoint value are 20 Hz (+/- 5, actual value 18 Hz); Setpoint 102 Hz (+/- 10, actual value 99 Hz); Reference value 202 Hz (+/- 20, actual value 197 Hz).
Jede Messung wurde unmittelbar gegen ein Referenzbeispiel (Ref) verglichen, das stabilisatorfrei war.Each measurement was immediately compared to a reference example (Ref) that was free of stabilizer.
Tabelle 1 : Versuche mit 50 % A-1 (als 90 Gew%ige Lösung), 1000 ppm Katalysator B- 1 (DBTL), ca. 50 % Lösungsmittel E-1 und weiteren Komponenten gemäß nachfolgender Tabelle bei 50 0C Table 1: Experiments with 50% A-1 (as a 90 wt% solution), 1000 ppm of catalyst B-1 (DBTL), about 50% solvent E-1 and other components according to the following table at 50 0 C.
Die Versuchergebnisse zeigen, dass die antioxidative Stabilisierung durch die Verbindung C-1 bis C-3 und D-1 signifikant ist. The test results show that antioxidant stabilization by Compound C-1 to C-3 and D-1 is significant.
Claims
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